WO2021068307A1 - Solar cell and manufacturing method therefor - Google Patents
Solar cell and manufacturing method therefor Download PDFInfo
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- WO2021068307A1 WO2021068307A1 PCT/CN2019/114587 CN2019114587W WO2021068307A1 WO 2021068307 A1 WO2021068307 A1 WO 2021068307A1 CN 2019114587 W CN2019114587 W CN 2019114587W WO 2021068307 A1 WO2021068307 A1 WO 2021068307A1
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F71/00—Manufacture or treatment of devices covered by this subclass
- H10F71/10—Manufacture or treatment of devices covered by this subclass the devices comprising amorphous semiconductor material
- H10F71/103—Manufacture or treatment of devices covered by this subclass the devices comprising amorphous semiconductor material including only Group IV materials
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/26—Bombardment with radiation
- H01L21/263—Bombardment with radiation with high-energy radiation
- H01L21/268—Bombardment with radiation with high-energy radiation using electromagnetic radiation, e.g. laser radiation
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F10/00—Individual photovoltaic cells, e.g. solar cells
- H10F10/10—Individual photovoltaic cells, e.g. solar cells having potential barriers
- H10F10/14—Photovoltaic cells having only PN homojunction potential barriers
- H10F10/146—Back-junction photovoltaic cells, e.g. having interdigitated base-emitter regions on the back side
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/546—Polycrystalline silicon PV cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/547—Monocrystalline silicon PV cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- This application relates to the technical field of solar cells, in particular to a solar cell and a manufacturing method thereof.
- the back-contact solar cell using passivation contact technology has no metal grid lines on the front side, which can not only avoid the current loss due to the shielding of the metal grid lines, but also prevent the metal grid lines from burning through the paste when the metal grid lines are sintered.
- the contact between the chemical layer and the silicon substrate produces surface recombination, which leads to a decrease in the opening voltage of the solar cell. Therefore, the back contact solar cell has become a research hotspot.
- the back-contact solar cell containing the polysilicon layer combined with N-type polysilicon and P-type polysilicon minimizes the surface recombination of the contact area between the metal gate line and the silicon substrate, and increases the opening voltage.
- the insulating region can be a channel or undoped polysilicon whose resistance is increased by oxygen ion implantation.
- the process of patterning the doped layer when forming N-type polysilicon and P-type polysilicon is very complicated; when the insulating region is undoped polysilicon with increased resistance, it needs to be used
- a mask material is required to form a resistive spacer in a specific pattern. It also introduces additional mask layers and patterning steps required by the mask layer.
- the ion implantation method requires a high-temperature treatment process. As a result, the preparation process of the existing back-contact solar cell is very complicated and cumbersome, and the production efficiency of the solar cell is low.
- the purpose of this application is to provide a solar cell and a manufacturing method thereof to simplify the manufacturing process of the solar cell.
- this application provides a solar cell manufacturing method, including:
- the first predetermined area of the first type doped layer is heated by laser heating, so that the area corresponding to the first predetermined area of the polysilicon layer forms a first doped polysilicon area, and a first polysilicon area is obtained.
- Laser heating is used to heat the second predetermined area of the second type doped layer, so that the area corresponding to the first polysilicon layer and the second predetermined area forms a second doped polysilicon area, Obtaining a second polysilicon layer, and the second polysilicon layer has a polysilicon spacer between the first doped polysilicon region and the second doped polysilicon region;
- a metal electrode is formed on the lower surface of the first passivation layer.
- forming a first type doped layer on the lower surface of the polysilicon layer includes:
- the first-type doped layer is formed on the lower surface of the polysilicon layer by any one of atmospheric pressure chemical vapor deposition method, screen printing method, inkjet method, and spin coating method.
- forming a diffusion layer on the front surface of the silicon substrate includes:
- the diffusion layer is formed on the front surface of the silicon substrate.
- the forming a dielectric layer on the back surface of the silicon substrate includes:
- the dielectric layer is formed on the back surface of the silicon substrate by any one of a chemical vapor deposition method, a high temperature thermal oxygen oxidation method, and a nitric acid oxidation method.
- the method before forming the polysilicon layer on the back side of the silicon substrate, the method further includes:
- the method further includes:
- forming an anti-reflection layer on the upper surface of the diffusion layer includes:
- the anti-reflection layer is formed on the upper surface of the second passivation layer.
- This application also provides a solar cell, including:
- the second polysilicon layer is located on the lower surface of the dielectric layer, and the second polysilicon layer includes a first doped polysilicon region, a second doped polysilicon region, and is located on the first doped polysilicon region.
- a first passivation layer located on the lower surface of the second polysilicon layer
- a diffusion layer located on the front side of the silicon substrate
- An anti-reflection layer located on the upper surface of the diffusion layer.
- the dielectric layer is any one of the following:
- Silicon dioxide dielectric layer silicon nitride dielectric layer, aluminum oxide dielectric layer, hafnium oxide dielectric layer.
- the thickness of the dielectric layer ranges from 1 nanometer to 4 nanometers, inclusive.
- it also includes:
- a second passivation layer located between the diffusion layer and the anti-reflection layer.
- the solar cell and its manufacturing method provided by this application include forming a diffusion layer on the front surface of a silicon substrate; forming a dielectric layer on the back surface of the silicon substrate; forming a polysilicon layer on the lower surface of the dielectric layer; A first type doped layer is formed on the lower surface of the polysilicon layer; a laser heating method is used to heat the first preset area of the first type doped layer, so that the polysilicon layer corresponds to the first preset area A first doped polysilicon region is formed in the region to obtain a first polysilicon layer; the first type doped layer is removed; a second type doped layer is formed on the lower surface of the first polysilicon layer, and the The second type doped layer has the opposite polarity to the first type doped layer; laser heating is used to heat the second predetermined area of the second type doped layer to make the first polysilicon The region corresponding to the second predetermined region forms a second doped polycrystalline silicon region to obtain a second polycrystalline silicon layer, and the second polycrystalline silicon
- the solar cell and its manufacturing method in the present application adopt laser heating when forming a second polysilicon layer with polysilicon spacers, first doped polysilicon regions with opposite polarities, and second doped polysilicon regions.
- the first doped polycrystalline silicon region and the second doped polycrystalline silicon region are formed in this way.
- the whole manufacturing process does not require the step of patterning any layer, nor does it require additional high-temperature processing, which simplifies the solar cell manufacturing process, thereby improving the solar cell Production efficiency.
- FIG. 1 is a flowchart of a method for manufacturing a solar cell provided by an embodiment of the application
- FIG. 12 is a flowchart of a method for manufacturing a solar cell according to an embodiment of the application.
- FIG. 13 is a schematic structural diagram of a solar cell provided by an embodiment of the application.
- FIG. 14 is a schematic structural diagram of another solar cell provided by an embodiment of the application.
- an insulating region needs to be formed between the N-type polycrystalline silicon and the P-type polycrystalline silicon, regardless of whether the insulating region is a channel or
- the undoped polysilicon after increasing the resistance requires a patterning process, which is very complicated, and even requires a high-temperature process, which further increases the complexity and makes the production efficiency of the solar cell low.
- FIG. 1 is a flowchart of a solar cell manufacturing method provided by an embodiment of the application. The method includes:
- Step S101 forming a diffusion layer on the front surface of the silicon substrate.
- a diffusion layer 2 is formed on the front surface of the silicon substrate 1.
- the front side of the silicon substrate is the surface facing the sun, and the back side is the surface facing away from the sun.
- the method for forming the diffusion layer is not specifically limited in this embodiment, and it depends on the situation.
- a thermal diffusion method, or ion implantation method, or laser doping method, etc. can be used.
- a diffusion layer is formed on both the front and back of the silicon substrate, and then an etching process is performed to etch away the diffusion layer on the back and the phosphorous silica glass or borosilicate glass on the front;
- a diffusion layer is formed only on the front surface of the silicon substrate, and then an etching process is performed to etch away the phosphosilicate glass or borosilicate glass on the front surface.
- wet etching can be used to perform the etching process, using a mixed acid solution of nitric acid and hydrofluoric acid, or a potassium hydroxide solution, or a sodium hydroxide solution.
- Step S102 forming a dielectric layer on the back surface of the silicon substrate.
- a dielectric layer 3 is formed on the back surface of the silicon substrate 1.
- Step S103 forming a polysilicon layer on the lower surface of the dielectric layer.
- a polysilicon layer 4 is formed on the lower surface of the dielectric layer 3.
- a plasma enhanced chemical vapor deposition method or a physical vapor deposition method is used to prepare the polysilicon layer, and high temperature annealing is performed in the range of 700°C to 1000°C.
- the polysilicon layer is an undoped polysilicon layer.
- Step S104 forming a first type doped layer on the lower surface of the polysilicon layer.
- a first type doped layer 5 is formed on the lower surface of the polysilicon layer 5.
- the polarity of the first-type doped layer is not specifically limited in this embodiment, and it can be an N-type doped layer or a P-type doped layer.
- the first type doping layer may be silicon dioxide doped with dopants, or borosilicate glass, or phosphorous silicate glass, or a liquid dopant source containing dopants, where the dopants may be phosphorous. Or boron.
- Step S105 Use a laser heating method to heat the first predetermined region of the first type doped layer, so that the region corresponding to the polysilicon layer and the first predetermined region forms a first doped polysilicon region, to obtain The first polysilicon layer.
- the first predetermined area is a partial area of the first type doped layer, not the entire area of the first type doped layer.
- the polarity of the first doped polysilicon region is the same as the polarity of the first type doped layer.
- the first polysilicon layer is composed of a first doped polysilicon region and a polysilicon region.
- the first predetermined area of the first type doped layer 5 is heated by laser heating, so that the phosphorus or boron dopant in the first type doped layer 5 enters the polysilicon layer 4, so that the polysilicon layer In the region corresponding to the first predetermined region, a first doped polysilicon region is formed, and the first polysilicon layer 6 is obtained.
- Step S106 Remove the first type doped layer.
- the first type doped layer is silicon dioxide doped with dopants, or borosilicate glass, or phosphosilicate glass, it can be removed with a hydrofluoric acid solution.
- Step S107 forming a second-type doped layer on the lower surface of the first polysilicon layer, and the second-type doped layer and the first-type doped layer have opposite polarities.
- a second type doped layer 7 is formed on the lower surface of the first polysilicon layer 6.
- the polarity of the second type doped layer is not specifically limited in this embodiment, as long as the polarity of the first type doped layer is opposite to that of the first type doped layer.
- the first type doping layer may be silicon dioxide doped with dopants, or borosilicate glass, or phosphorous silicate glass, or a liquid dopant source containing dopants, where the dopants may be phosphorous. Or boron.
- Step S108 Use a laser heating method to heat the second predetermined area of the second type doped layer, so that the area corresponding to the first polysilicon layer and the second predetermined area forms a second doping
- the polysilicon region obtains a second polysilicon layer
- the second polysilicon layer has a polysilicon spacer region between the first doped polysilicon region and the second doped polysilicon region.
- the second predetermined area of the second type doped layer 7 is heated by laser heating, so that the phosphorus or boron dopant in the second type doped layer 7 enters the first polysilicon layer 6 , Forming a second doped polysilicon region in the region corresponding to the second predetermined region in the first polysilicon layer 6 to obtain the second polysilicon layer 8.
- the second predetermined area is a partial area of the second type doped layer, and there is a gap between the formed second doped polysilicon area and the first doped polysilicon area, and the gap is the polysilicon spacer.
- the polysilicon spacer is undoped polysilicon.
- the second polysilicon layer is composed of a first doped polysilicon region, a second doped polysilicon region, and a polysilicon region.
- Step S109 Remove the second type doped layer.
- the second-type doped layer is silicon dioxide doped with dopants, or borosilicate glass, or phosphosilicate glass, it can be removed with a hydrofluoric acid solution.
- Step S110 forming a first passivation layer on the lower surface of the second polysilicon layer.
- a first passivation layer 9 is formed on the lower surface of the second polysilicon layer 8.
- a plasma chemical vapor deposition method may be used to deposit the first passivation layer.
- Step S111 forming an anti-reflection layer on the upper surface of the diffusion layer.
- an anti-reflection layer 10 is formed on the upper surface of the diffusion layer 2.
- the anti-reflective layer can be deposited by plasma chemical vapor deposition. Of course, other methods, such as organic chemical vapor deposition, can also be used.
- the anti-reflective layer has the dual effects of anti-reflective reduction, antireflection, and passivation.
- Step S112 forming a metal electrode on the lower surface of the first passivation layer.
- a metal electrode 11 is formed on the lower surface of the first passivation layer 9.
- the metal electrode is prepared by a screen printing method, and sintered, so that the metal electrode burns through the first passivation layer and contacts the second polysilicon layer.
- forming a first-type doped layer on the lower surface of the polysilicon layer includes:
- the first-type doped layer is formed on the lower surface of the polysilicon layer by any one of atmospheric pressure chemical vapor deposition method, screen printing method, inkjet method, and spin coating method.
- the forming a dielectric layer on the back surface of the silicon substrate includes:
- the dielectric layer is formed on the back surface of the silicon substrate by any one of a chemical vapor deposition method, a high temperature thermal oxygen oxidation method, and a nitric acid oxidation method.
- the second polysilicon layer when forming the second polysilicon layer with the polysilicon spacers, the first doped polysilicon region and the second doped polysilicon region with opposite polarities, the second polysilicon layer is formed by laser heating.
- the entire manufacturing process does not require any step of patterning any layer, nor does it require additional high-temperature processing, which simplifies the solar cell manufacturing process, thereby improving the production efficiency of solar cells .
- FIG. 12 is a flowchart of another solar cell manufacturing method provided by an embodiment of the application, and the method includes:
- Step S201 texturing the silicon substrate.
- a wet texturing process can be used for texturing the silicon substrate.
- an alkaline solution is used for texturing, such as potassium hydroxide solution.
- acidic solution for texturing such as hydrofluoric acid solution.
- the surface of the silicon substrate has a textural structure, which produces a light trapping effect and increases the amount of light absorbed by the solar cell, thereby improving the efficiency of the solar cell.
- the silicon substrate is cleaned before texturing to remove metal and organic contaminants on the surface.
- Step S202 forming a diffusion layer on the front surface of the silicon substrate.
- the back surface of the silicon substrate is etched flat to increase the current of the solar cell.
- Step S203 forming a dielectric layer on the back surface of the silicon substrate.
- Step S204 forming a polysilicon layer on the lower surface of the dielectric layer.
- Step S205 forming a first type doped layer on the lower surface of the polysilicon layer.
- Step S206 Remove the first type doped layer.
- Step S207 Use a laser heating method to heat the first predetermined area of the first type doped layer, so that the polysilicon layer and the area corresponding to the first predetermined area form a first doped polysilicon area, and obtain The first polysilicon layer.
- Step S208 forming a second-type doped layer on the lower surface of the first polysilicon layer, and the second-type doped layer and the first-type doped layer have opposite polarities.
- Step S209 Use laser heating to heat the second predetermined area of the second type doped layer, so that the area corresponding to the first polysilicon layer and the second predetermined area forms a second doping
- the polysilicon region obtains a second polysilicon layer
- the second polysilicon layer has a polysilicon spacer region between the first doped polysilicon region and the second doped polysilicon region.
- Step S210 removing the second type doped layer.
- Step S211 forming a first passivation layer on the lower surface of the second polysilicon layer.
- Step S212 forming a second passivation layer on the upper surface of the diffusion layer.
- Step S213 forming an anti-reflection layer on the upper surface of the second passivation layer.
- the method for forming the second passivation layer is not specifically limited in this embodiment, and it depends on the situation.
- a plasma chemical vapor deposition method or an organic chemical vapor deposition method can be used.
- the purpose of forming the second passivation layer is to form a laminated film with a passivation effect with the anti-reflection layer to improve the photoelectric conversion efficiency of the solar cell.
- Step S214 forming a metal electrode on the lower surface of the first passivation layer.
- FIG. 13 is a schematic structural diagram of a solar cell provided by an embodiment of the application.
- the solar cell includes:
- the second polysilicon layer 8 is located on the lower surface of the dielectric layer 3, and the second polysilicon layer 8 includes a first doped polysilicon region, a second doped polysilicon region, and is located on the first doped polysilicon region.
- a polysilicon spacer between a region and the second doped polysilicon region, wherein the first doped polysilicon region and the second doped polysilicon region have opposite polarities, and the first doped polysilicon region And the second doped polysilicon region are both obtained by laser heating;
- the first passivation layer 9 located on the lower surface of the second polysilicon layer 8;
- the metal electrode 11 located on the lower surface of the first passivation layer 9;
- the diffusion layer 2 located on the front side of the silicon substrate 1;
- the anti-reflection layer 10 located on the upper surface of the diffusion layer 2.
- the silicon substrate 1 is an N-type silicon substrate, but the present application does not specifically limit this.
- the silicon substrate 1 is P Type silicon substrate.
- the thickness of the silicon substrate 1 is between 100 ⁇ m and 250 ⁇ m.
- the etching thickness of the front and back sides of the silicon substrate 1 is between 5 ⁇ m and 20 ⁇ m.
- the diffusion layer 2 is an N-type diffusion layer 2, but this application does not specifically limit this. In other embodiments of the present application, the diffusion layer 2 may also be a P-type diffusion layer 2.
- the type of the dielectric layer 3 is not specifically limited, and it depends on the situation.
- the dielectric layer 3 is any one of the following: a silicon dioxide dielectric layer 3, a silicon nitride dielectric layer 3, an aluminum oxide dielectric layer 3, and a hafnium oxide dielectric layer 3.
- the polarities of the first doped polysilicon region and the second doped polysilicon region are not specifically limited, as long as the polarities of the two are opposite.
- the first doped polysilicon area is an N-type doped area
- the second doped polysilicon area is a P-type doped area
- the first doped polysilicon area is a P-type doped area
- the second doped polysilicon area is a P-type doped area.
- the region is an N-type doped region.
- the first passivation layer 9 is a silicon nitride layer, but this application does not specifically limit this. In other embodiments of the present application, the first passivation layer 9 may also be a silicon nitride layer.
- a stack of silicon dioxide and silicon nitride layers are used to produce a good passivation effect on the silicon substrate 1.
- the purpose of the anti-reflection layer 10 is to reduce the reflection of light and increase the amount of light absorbed by the solar cell. On the other hand, it can also have a passivation effect, thereby improving the efficiency of the solar cell.
- the anti-reflection layer 10 is a silicon nitride layer.
- the thickness of the anti-reflective layer 10 ranges from 40 nanometers to 150 nanometers, including the endpoint value, so as to produce a good passivation effect and anti-reflective effect.
- the first doped polycrystalline silicon region and the second doped polycrystalline silicon region with opposite polarities in the second polycrystalline silicon layer 8 in the solar cell in this embodiment are both obtained by laser heating, and no patterning step is required. There is also no need for an additional high-temperature treatment process, which makes the manufacturing process of the solar cell easier, thereby improving the production efficiency of the solar cell.
- the thickness of the dielectric layer 3 ranges from 1 nanometer to 4 nanometers, inclusive.
- the dielectric layer 3 not only has a passivation effect on the surface of the silicon substrate 1, but also needs to allow carriers to tunnel through. When the thickness of the dielectric layer 3 is less than 1 nanometer, it cannot play a passivation effect; and when the thickness of the dielectric layer 3 When the thickness is greater than 4 nanometers, carriers cannot tunnel effectively.
- the thickness of the second polysilicon layer 8 ranges from 50 nanometers to 300 nanometers, inclusive. If the thickness of the second polysilicon layer 8 is too small, the The stack composed of the second polysilicon layer 8 and the dielectric layer 3 has a poor passivation effect on the surface of the silicon substrate 1, and the metal electrode 11 paste easily burns through the second polysilicon layer 8 to contact the silicon substrate 1; If the thickness of the second polysilicon layer 8 is too large, a relatively large recombination loss will occur when the carriers are transported in the second polysilicon layer 8, resulting in a decrease in the performance of the solar cell.
- the solar cell further includes:
- the second passivation layer 12 is located between the diffusion layer 2 and the anti-reflection layer 10.
- the purpose of the second passivation layer 12 is to form a stack with the anti-reflection layer 10 to have a passivation effect, so as to improve the efficiency of the solar cell.
- the second passivation layer 12 may be a silicon dioxide layer.
- the thickness of the second passivation layer 12 ranges from 1 nanometer to 25 nanometers, including the endpoint value, so as to produce a good passivation effect on the silicon substrate 1.
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Abstract
Description
本申请要求于2019年10月10日提交中国专利局、申请号为201910959310.9、发明名称为“一种太阳能电池及其制作方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application filed with the Chinese Patent Office on October 10, 2019, the application number is 201910959310.9, and the invention title is "a solar cell and its manufacturing method", the entire content of which is incorporated into this application by reference in.
本申请涉及太阳能电池技术领域,特别是涉及一种太阳能电池及其制作方法。This application relates to the technical field of solar cells, in particular to a solar cell and a manufacturing method thereof.
使用钝化接触技术的背接触太阳能电池正面无金属栅线,不仅可以避免因金属栅线的遮挡而出现的电流损耗,而且可以避免对金属栅线烧结时,金属栅线的浆料烧穿钝化层与硅衬底接触产生表面复合而导致太阳能电池的开压降低,因此,背接触太阳能电池成为研究热点。The back-contact solar cell using passivation contact technology has no metal grid lines on the front side, which can not only avoid the current loss due to the shielding of the metal grid lines, but also prevent the metal grid lines from burning through the paste when the metal grid lines are sintered. The contact between the chemical layer and the silicon substrate produces surface recombination, which leads to a decrease in the opening voltage of the solar cell. Therefore, the back contact solar cell has become a research hotspot.
含有N型多晶硅和P型多晶硅结合的多晶硅层的背接触太阳能电池最大限度的降低了金属栅线与硅衬底接触区域的表面复合,使开压提升。在N型多晶硅和P型多晶硅之间需要存在绝缘区域,绝缘区域可以为一个沟道或经氧离子注入法提升电阻后的未掺杂的多晶硅。当绝缘区域为沟道时,在形成N型多晶硅、P型多晶硅时需要对掺杂层进行图案化处理的过程,非常复杂;当绝缘区域为提升电阻后的未掺杂的多晶硅时,需要采用离子注入法,过程中需要使用掩膜材料,以特定图案形成电阻间隔区,同样会引入额外的掩膜层和掩膜层所需的图案化步骤,此外,离子注入法还需进行高温处理过程,导致现有的背接触太阳能电池的制备过程非常复杂、繁琐,使得太阳能电池的生产效率低。The back-contact solar cell containing the polysilicon layer combined with N-type polysilicon and P-type polysilicon minimizes the surface recombination of the contact area between the metal gate line and the silicon substrate, and increases the opening voltage. There needs to be an insulating region between the N-type polysilicon and the P-type polysilicon. The insulating region can be a channel or undoped polysilicon whose resistance is increased by oxygen ion implantation. When the insulating region is a channel, the process of patterning the doped layer when forming N-type polysilicon and P-type polysilicon is very complicated; when the insulating region is undoped polysilicon with increased resistance, it needs to be used In the ion implantation method, a mask material is required to form a resistive spacer in a specific pattern. It also introduces additional mask layers and patterning steps required by the mask layer. In addition, the ion implantation method requires a high-temperature treatment process. As a result, the preparation process of the existing back-contact solar cell is very complicated and cumbersome, and the production efficiency of the solar cell is low.
因此,如何简化太阳能电池的制备工艺是本领域技术人员亟待解决的技术问题。Therefore, how to simplify the manufacturing process of solar cells is an urgent technical problem to be solved by those skilled in the art.
发明内容Summary of the invention
本申请的目的是提供一种太阳能电池及其制作方法,以简化太阳能电 池的制备工艺。The purpose of this application is to provide a solar cell and a manufacturing method thereof to simplify the manufacturing process of the solar cell.
为解决上述技术问题,本申请提供一种太阳能电池制作方法,包括:In order to solve the above technical problems, this application provides a solar cell manufacturing method, including:
在硅衬底的正面形成扩散层;Form a diffusion layer on the front side of the silicon substrate;
在所述硅衬底的背面形成电介质层;Forming a dielectric layer on the back surface of the silicon substrate;
在所述电介质层的下表面形成多晶硅层;Forming a polysilicon layer on the lower surface of the dielectric layer;
在所述多晶硅层的下表面形成第一类型掺杂层;Forming a first type doped layer on the lower surface of the polysilicon layer;
采用激光加热方式对所述第一类型掺杂层的第一预设区域进行加热,使所述多晶硅层与所述第一预设区域对应的区域形成第一掺杂多晶硅区域,得到第一多晶硅层;The first predetermined area of the first type doped layer is heated by laser heating, so that the area corresponding to the first predetermined area of the polysilicon layer forms a first doped polysilicon area, and a first polysilicon area is obtained. Crystalline silicon layer;
去除所述第一类型掺杂层;Removing the first type doped layer;
在所述第一多晶硅层的下表面形成第二类型掺杂层,且所述第二类型掺杂层与所述第一类型掺杂层的极性相反;Forming a second-type doped layer on the lower surface of the first polysilicon layer, and the second-type doped layer and the first-type doped layer have opposite polarities;
采用激光加热方式对所述第二类型掺杂层的第二预设区域进行加热,使所述第一多晶硅层与所述第二预设区域对应的区域形成第二掺杂多晶硅区域,得到第二多晶硅层,且所述第二多晶硅层具有位于所述第一掺杂多晶硅区域与所述第二掺杂多晶硅区域之间的多晶硅间隔区;Laser heating is used to heat the second predetermined area of the second type doped layer, so that the area corresponding to the first polysilicon layer and the second predetermined area forms a second doped polysilicon area, Obtaining a second polysilicon layer, and the second polysilicon layer has a polysilicon spacer between the first doped polysilicon region and the second doped polysilicon region;
去除所述第二类型掺杂层;Removing the second type doped layer;
在所述第二多晶硅层的下表面形成第一钝化层;Forming a first passivation layer on the lower surface of the second polysilicon layer;
在所述扩散层的上表面形成减反层;Forming an anti-reflection layer on the upper surface of the diffusion layer;
在所述第一钝化层的下表面形成金属电极。A metal electrode is formed on the lower surface of the first passivation layer.
可选的,在所述多晶硅层的下表面形成第一类型掺杂层包括:Optionally, forming a first type doped layer on the lower surface of the polysilicon layer includes:
采用常压化学气相淀积法、丝网印刷法、喷墨法、旋涂法中的任一种方法,在所述多晶硅层的下表面形成所述第一类型掺杂层。The first-type doped layer is formed on the lower surface of the polysilicon layer by any one of atmospheric pressure chemical vapor deposition method, screen printing method, inkjet method, and spin coating method.
可选的,在硅衬底的正面形成扩散层包括:Optionally, forming a diffusion layer on the front surface of the silicon substrate includes:
采用热扩散或者离子注入法,在所述硅衬底的正面形成所述扩散层。Using thermal diffusion or ion implantation, the diffusion layer is formed on the front surface of the silicon substrate.
可选的,所述在所述硅衬底的背面形成电介质层包括:Optionally, the forming a dielectric layer on the back surface of the silicon substrate includes:
采用化学气相沉积法、高温热氧氧化法、硝酸氧化法中的任一种方法,在所述硅衬底的背面形成所述电介质层。The dielectric layer is formed on the back surface of the silicon substrate by any one of a chemical vapor deposition method, a high temperature thermal oxygen oxidation method, and a nitric acid oxidation method.
可选的,在硅衬底的背面形成多晶硅层之前,还包括:Optionally, before forming the polysilicon layer on the back side of the silicon substrate, the method further includes:
对所述硅衬底进行制绒。Texturing the silicon substrate.
可选的,在所述扩散层的上表面形成减反层之前,还包括:Optionally, before the anti-reflection layer is formed on the upper surface of the diffusion layer, the method further includes:
在所述扩散层的上表面形成第二钝化层;Forming a second passivation layer on the upper surface of the diffusion layer;
相应的,在所述扩散层的上表面形成减反层包括:Correspondingly, forming an anti-reflection layer on the upper surface of the diffusion layer includes:
在所述第二钝化层的上表面形成所述减反层。The anti-reflection layer is formed on the upper surface of the second passivation layer.
本申请还提供一种太阳能电池,包括:This application also provides a solar cell, including:
硅衬底;Silicon substrate
位于所述硅衬底背面的电介质层;A dielectric layer on the back of the silicon substrate;
位于所述电介质层下表面的第二多晶硅层,且所述第二多晶硅层包括第一掺杂多晶硅区域、第二掺杂多晶硅区域、位于所述第一掺杂多晶硅区域与所述第二掺杂多晶硅区域之间的多晶硅间隔区,其中,所述第一掺杂多晶硅区域与所述第二掺杂多晶硅区域的极性相反,且所述第一掺杂多晶硅区域和所述第二掺杂多晶硅区域均由激光加热方式得到;The second polysilicon layer is located on the lower surface of the dielectric layer, and the second polysilicon layer includes a first doped polysilicon region, a second doped polysilicon region, and is located on the first doped polysilicon region. The polysilicon spacers between the second doped polysilicon regions, wherein the first doped polysilicon regions and the second doped polysilicon regions have opposite polarities, and the first doped polysilicon regions and the The second doped polysilicon regions are all obtained by laser heating;
位于所述第二多晶硅层的下表面的第一钝化层;A first passivation layer located on the lower surface of the second polysilicon layer;
位于所述第一钝化层的下表面的金属电极;A metal electrode located on the lower surface of the first passivation layer;
位于所述硅衬底的正面的扩散层;A diffusion layer located on the front side of the silicon substrate;
位于所述扩散层的上表面的减反层。An anti-reflection layer located on the upper surface of the diffusion layer.
可选的,所述电介质层为下述任一种:Optionally, the dielectric layer is any one of the following:
二氧化硅电介质层、氮化硅电介质层、氧化铝电介质层、氧化铪电介质层。Silicon dioxide dielectric layer, silicon nitride dielectric layer, aluminum oxide dielectric layer, hafnium oxide dielectric layer.
可选的,所述电介质层的厚度取值范围为1纳米至4纳米,包括端点值。Optionally, the thickness of the dielectric layer ranges from 1 nanometer to 4 nanometers, inclusive.
可选的,还包括:Optionally, it also includes:
位于所述扩散层与所述减反层之间的第二钝化层。A second passivation layer located between the diffusion layer and the anti-reflection layer.
本申请所提供的太阳能电池及其制作方法,包括在硅衬底的正面形成扩散层;在所述硅衬底的背面形成电介质层;在所述电介质层的下表面形成多晶硅层;在所述多晶硅层的下表面形成第一类型掺杂层;采用激光加热方式对所述第一类型掺杂层的第一预设区域进行加热,使所述多晶硅层与所述第一预设区域对应的区域形成第一掺杂多晶硅区域,得到第一多晶 硅层;去除所述第一类型掺杂层;在所述第一多晶硅层的下表面形成第二类型掺杂层,且所述第二类型掺杂层与所述第一类型掺杂层的极性相反;采用激光加热方式对所述第二类型掺杂层的第二预设区域进行加热,使所述第一多晶硅层与所述第二预设区域对应的区域形成第二掺杂多晶硅区域,得到第二多晶硅层,且所述第二多晶硅层具有位于所述第一掺杂多晶硅区域与所述第二掺杂多晶硅区域之间的多晶硅间隔区;去除所述第二类型掺杂层;在所述第二多晶硅层的下表面形成第一钝化层;在所述扩散层的上表面形成减反层;在所述第一钝化层的下表面形成金属电极。The solar cell and its manufacturing method provided by this application include forming a diffusion layer on the front surface of a silicon substrate; forming a dielectric layer on the back surface of the silicon substrate; forming a polysilicon layer on the lower surface of the dielectric layer; A first type doped layer is formed on the lower surface of the polysilicon layer; a laser heating method is used to heat the first preset area of the first type doped layer, so that the polysilicon layer corresponds to the first preset area A first doped polysilicon region is formed in the region to obtain a first polysilicon layer; the first type doped layer is removed; a second type doped layer is formed on the lower surface of the first polysilicon layer, and the The second type doped layer has the opposite polarity to the first type doped layer; laser heating is used to heat the second predetermined area of the second type doped layer to make the first polysilicon The region corresponding to the second predetermined region forms a second doped polycrystalline silicon region to obtain a second polycrystalline silicon layer, and the second polycrystalline silicon layer has a shape located between the first doped polycrystalline silicon region and the Polysilicon spacers between the second doped polysilicon regions; removing the second type doped layer; forming a first passivation layer on the lower surface of the second polysilicon layer; on the upper surface of the diffusion layer Forming an anti-reflection layer; forming a metal electrode on the lower surface of the first passivation layer.
可见,本申请中的太阳能电池及其制作方法在形成具有多晶硅间隔区、极性相反的第一掺杂多晶硅区域和第二掺杂多晶硅区域的第二多晶硅层时,均采用激光加热的方式形成第一掺杂多晶硅区域和第二掺杂多晶硅区域,整个制作过程不需要对任何一层进行图案化的步骤,也不需要额外的高温处理过程,简化太阳能电池制作过程,从而提高太阳能电池的生产效率。It can be seen that the solar cell and its manufacturing method in the present application adopt laser heating when forming a second polysilicon layer with polysilicon spacers, first doped polysilicon regions with opposite polarities, and second doped polysilicon regions. The first doped polycrystalline silicon region and the second doped polycrystalline silicon region are formed in this way. The whole manufacturing process does not require the step of patterning any layer, nor does it require additional high-temperature processing, which simplifies the solar cell manufacturing process, thereby improving the solar cell Production efficiency.
为了更清楚的说明本申请实施例或现有技术的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are merely For some of the embodiments of the present application, for those of ordinary skill in the art, other drawings may be obtained based on these drawings without creative work.
图1为本申请实施例所提供的一种太阳能电池制作方法的流程图;FIG. 1 is a flowchart of a method for manufacturing a solar cell provided by an embodiment of the application;
图2至图11为本申请实施例所提供的一种太阳能电池制作方法的工艺流程图;2 to 11 are process flow diagrams of a solar cell manufacturing method provided by embodiments of the application;
图12为本申请实施例所提供的一种太阳能电池制作方法的流程图;FIG. 12 is a flowchart of a method for manufacturing a solar cell according to an embodiment of the application;
图13为本申请实施例所提供的一种太阳能电池的结构示意图;FIG. 13 is a schematic structural diagram of a solar cell provided by an embodiment of the application;
图14为本申请实施例所提供的另一种太阳能电池的结构示意图。FIG. 14 is a schematic structural diagram of another solar cell provided by an embodiment of the application.
为了使本技术领域的人员更好地理解本申请方案,下面结合附图和具体实施方式对本申请作进一步的详细说明。显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to enable those skilled in the art to better understand the solution of the application, the application will be further described in detail below with reference to the accompanying drawings and specific implementations. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of this application.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似推广,因此本发明不受下面公开的具体实施例的限制。In the following description, many specific details are explained in order to fully understand the present invention, but the present invention can also be implemented in other ways different from those described here, and those skilled in the art can do so without departing from the connotation of the present invention. Similar promotion, therefore, the present invention is not limited by the specific embodiments disclosed below.
正如背景技术部分所述,在制备含有N型多晶硅和P型多晶硅结合的多晶硅层的背接触太阳能电池时,在N型多晶硅和P型多晶硅之间需要形成绝缘区域,无论绝缘区域为沟道还是提升电阻后的未掺杂的多晶硅,均需进行图案化处理的过程,非常复杂,甚至还需高温处理过程,进一步增加复杂程度,使得太阳能电池的生产效率低。As mentioned in the background art section, when preparing a back-contact solar cell containing a polysilicon layer combined with N-type polycrystalline silicon and P-type polycrystalline silicon, an insulating region needs to be formed between the N-type polycrystalline silicon and the P-type polycrystalline silicon, regardless of whether the insulating region is a channel or The undoped polysilicon after increasing the resistance requires a patterning process, which is very complicated, and even requires a high-temperature process, which further increases the complexity and makes the production efficiency of the solar cell low.
有鉴于此,本申请提供了一种太阳能电池制作方法,请参考图1,图1为本申请实施例所提供的一种太阳能电池制作方法的流程图,该方法包括:In view of this, the present application provides a solar cell manufacturing method. Please refer to FIG. 1. FIG. 1 is a flowchart of a solar cell manufacturing method provided by an embodiment of the application. The method includes:
步骤S101:在硅衬底的正面形成扩散层。Step S101: forming a diffusion layer on the front surface of the silicon substrate.
参见图2,在硅衬底1的正面形成扩散层2。Referring to FIG. 2, a
需要说明的是,硅衬底的正面为面向太阳的表面,背面即为背对太阳的表面。It should be noted that the front side of the silicon substrate is the surface facing the sun, and the back side is the surface facing away from the sun.
还需要说明的是,本实施例中对形成扩散层的方法不做具体限定,可视情况而定。例如,可以采用热扩散法,或者离子注入法,或者激光掺杂法,等等。It should also be noted that the method for forming the diffusion layer is not specifically limited in this embodiment, and it depends on the situation. For example, a thermal diffusion method, or ion implantation method, or laser doping method, etc. can be used.
具体的,当采用热扩散法时,会在硅衬底的正面和背面均形成扩散层,然后进行刻蚀过程,将背面的扩散层、正面的磷硅玻璃或硼硅玻璃刻蚀掉;当采用离子注入法或者激光掺杂法时,仅在硅衬底的正面形成扩散层,然后进行刻蚀过程,将正面的磷硅玻璃或硼硅玻璃刻蚀掉。Specifically, when the thermal diffusion method is used, a diffusion layer is formed on both the front and back of the silicon substrate, and then an etching process is performed to etch away the diffusion layer on the back and the phosphorous silica glass or borosilicate glass on the front; When ion implantation or laser doping is used, a diffusion layer is formed only on the front surface of the silicon substrate, and then an etching process is performed to etch away the phosphosilicate glass or borosilicate glass on the front surface.
可选的,可以采用湿法刻蚀进行刻蚀过程,使用硝酸和氢氟酸混合酸溶液,或者氢氧化钾溶液,或者氢氧化钠溶液。Optionally, wet etching can be used to perform the etching process, using a mixed acid solution of nitric acid and hydrofluoric acid, or a potassium hydroxide solution, or a sodium hydroxide solution.
步骤S102:在所述硅衬底的背面形成电介质层。Step S102: forming a dielectric layer on the back surface of the silicon substrate.
参见图3,在硅衬底1的背面形成电介质层3。Referring to FIG. 3, a
步骤S103:在所述电介质层的下表面形成多晶硅层。Step S103: forming a polysilicon layer on the lower surface of the dielectric layer.
参见图4,在电介质层3的下表面形成多晶硅层4。Referring to FIG. 4, a
具体的,采用等离子增强化学气相沉积法或者物理气相沉积法制备多晶硅层,并在700℃至1000℃的范围内进行高温退火。Specifically, a plasma enhanced chemical vapor deposition method or a physical vapor deposition method is used to prepare the polysilicon layer, and high temperature annealing is performed in the range of 700°C to 1000°C.
可以理解的是,多晶硅层为未掺杂的多晶硅层。It can be understood that the polysilicon layer is an undoped polysilicon layer.
步骤S104:在所述多晶硅层的下表面形成第一类型掺杂层。Step S104: forming a first type doped layer on the lower surface of the polysilicon layer.
参见图5,在多晶硅层5的下表面形成第一类型掺杂层5。Referring to FIG. 5, a first type doped
需要指出的是,本实施例中对第一类型掺杂层的极性不做具体限定,可为N型掺杂层或者P型掺杂层。例如,第一类型掺杂层可以为掺有掺杂剂的二氧化硅,或者硼硅玻璃,或者磷硅玻璃,或者含有掺杂剂的液相掺杂源,其中,掺杂剂可以为磷或硼。It should be noted that the polarity of the first-type doped layer is not specifically limited in this embodiment, and it can be an N-type doped layer or a P-type doped layer. For example, the first type doping layer may be silicon dioxide doped with dopants, or borosilicate glass, or phosphorous silicate glass, or a liquid dopant source containing dopants, where the dopants may be phosphorous. Or boron.
步骤S105:采用激光加热方式对所述第一类型掺杂层的第一预设区域进行加热,使所述多晶硅层与所述第一预设区域对应的区域形成第一掺杂多晶硅区域,得到第一多晶硅层。Step S105: Use a laser heating method to heat the first predetermined region of the first type doped layer, so that the region corresponding to the polysilicon layer and the first predetermined region forms a first doped polysilicon region, to obtain The first polysilicon layer.
可以理解的是,第一预设区域为第一类型掺杂层的局部区域,不是第一类型掺杂层的整个区域。同理,第一掺杂多晶硅区域的极性与第一类型掺杂层的极性相同。其中,第一多晶硅层由第一掺杂多晶硅区域和多晶硅区域组成。It can be understood that the first predetermined area is a partial area of the first type doped layer, not the entire area of the first type doped layer. In the same way, the polarity of the first doped polysilicon region is the same as the polarity of the first type doped layer. Wherein, the first polysilicon layer is composed of a first doped polysilicon region and a polysilicon region.
参见图6,用激光加热方式对第一类型掺杂层5的第一预设区域进行加热,使第一类型掺杂层5中的磷或者硼掺杂剂进入多晶硅层4中,使多晶硅层中与第一预设区域对应的区域形成第一掺杂多晶硅区域,得到第一多晶硅层6。Referring to FIG. 6, the first predetermined area of the first type doped
步骤S106:去除所述第一类型掺杂层。Step S106: Remove the first type doped layer.
具体的,第一类型掺杂层为掺有掺杂剂的二氧化硅,或者硼硅玻璃,或者磷硅玻璃时,可以用氢氟酸溶液去除。Specifically, when the first type doped layer is silicon dioxide doped with dopants, or borosilicate glass, or phosphosilicate glass, it can be removed with a hydrofluoric acid solution.
步骤S107:在所述第一多晶硅层的下表面形成第二类型掺杂层,且所述第二类型掺杂层与所述第一类型掺杂层的极性相反。Step S107: forming a second-type doped layer on the lower surface of the first polysilicon layer, and the second-type doped layer and the first-type doped layer have opposite polarities.
参见图7,在第一多晶硅层6的下表面形成第二类型掺杂层7。Referring to FIG. 7, a second type doped
需要指出的是,本实施例中对第二类型掺杂层的极性不做具体限定,只要保证与第一类型掺杂层的极性相反即可。例如,第一类型掺杂层可以为掺有掺杂剂的二氧化硅,或者硼硅玻璃,或者磷硅玻璃,或者含有掺杂剂的液相掺杂源,其中,掺杂剂可以为磷或硼。It should be pointed out that the polarity of the second type doped layer is not specifically limited in this embodiment, as long as the polarity of the first type doped layer is opposite to that of the first type doped layer. For example, the first type doping layer may be silicon dioxide doped with dopants, or borosilicate glass, or phosphorous silicate glass, or a liquid dopant source containing dopants, where the dopants may be phosphorous. Or boron.
步骤S108:采用激光加热方式对所述第二类型掺杂层的第二预设区域进行加热,使所述第一多晶硅层与所述第二预设区域对应的区域形成第二掺杂多晶硅区域,得到第二多晶硅层,且所述第二多晶硅层具有位于所述第一掺杂多晶硅区域与所述第二掺杂多晶硅区域之间的多晶硅间隔区。Step S108: Use a laser heating method to heat the second predetermined area of the second type doped layer, so that the area corresponding to the first polysilicon layer and the second predetermined area forms a second doping The polysilicon region obtains a second polysilicon layer, and the second polysilicon layer has a polysilicon spacer region between the first doped polysilicon region and the second doped polysilicon region.
参见图8,用激光加热方式对第二类型掺杂层7的第二预设区域进行加热,使第二类型掺杂层7中的磷或者硼掺杂剂进入第一多晶硅层6中,使第一多晶硅层6中与第二预设区域对应的区域形成第二掺杂多晶硅区域,得到第二多晶硅层8。Referring to FIG. 8, the second predetermined area of the second type doped
可以理解的是,第二预设区域为第二类型掺杂层的局部区域,并且形成的第二掺杂多晶硅区域与第一掺杂多晶硅区域之间留有间隙,间隙处即为多晶硅间隔区,多晶硅间隔区为未掺杂的多晶硅。其中,第二多晶硅层由第一掺杂多晶硅区域、第二掺杂多晶硅区域、多晶硅区域组成。It can be understood that the second predetermined area is a partial area of the second type doped layer, and there is a gap between the formed second doped polysilicon area and the first doped polysilicon area, and the gap is the polysilicon spacer. , The polysilicon spacer is undoped polysilicon. Wherein, the second polysilicon layer is composed of a first doped polysilicon region, a second doped polysilicon region, and a polysilicon region.
还可以理解的是,由于第二类型掺杂层与第一类型掺杂层的极性相反,第二掺杂多晶硅区域与第一掺杂多晶硅区域的极性也相反。It can also be understood that, since the polarity of the second type doped layer and the first type doped layer are opposite, the polarity of the second doped polysilicon region and the first doped polysilicon region are also opposite.
步骤S109:去除所述第二类型掺杂层。Step S109: Remove the second type doped layer.
具体的,第二类型掺杂层为掺有掺杂剂的二氧化硅,或者硼硅玻璃,或者磷硅玻璃时,可以用氢氟酸溶液去除。Specifically, when the second-type doped layer is silicon dioxide doped with dopants, or borosilicate glass, or phosphosilicate glass, it can be removed with a hydrofluoric acid solution.
步骤S110:在所述第二多晶硅层的下表面形成第一钝化层。Step S110: forming a first passivation layer on the lower surface of the second polysilicon layer.
参见图9,在第二多晶硅层8的下表面形成第一钝化层9。Referring to FIG. 9, a
具体的,可以采用等离子化学气相沉积法沉积第一钝化层。Specifically, a plasma chemical vapor deposition method may be used to deposit the first passivation layer.
步骤S111:在所述扩散层的上表面形成减反层。Step S111: forming an anti-reflection layer on the upper surface of the diffusion layer.
参见图10,在扩散层2的上表面形成减反层10。Referring to FIG. 10, an
具体的,可以采用等离子化学气相沉积法沉积减反层,当然还可以采用其他方法,例如有机化学气相沉积法,减反层具有减反增透和钝化的双 重作用。Specifically, the anti-reflective layer can be deposited by plasma chemical vapor deposition. Of course, other methods, such as organic chemical vapor deposition, can also be used. The anti-reflective layer has the dual effects of anti-reflective reduction, antireflection, and passivation.
步骤S112:在所述第一钝化层的下表面形成金属电极。Step S112: forming a metal electrode on the lower surface of the first passivation layer.
参见图11,在第一钝化层9的下表面形成金属电极11。Referring to FIG. 11, a
具体的,采用丝网印刷法制备金属电极,并进行烧结,使金属电极烧穿第一钝化层与第二多晶硅层接触。Specifically, the metal electrode is prepared by a screen printing method, and sintered, so that the metal electrode burns through the first passivation layer and contacts the second polysilicon layer.
在上述任一实施例的基础上,在本申请的一个实施例中,在所述多晶硅层的下表面形成第一类型掺杂层包括:On the basis of any of the foregoing embodiments, in an embodiment of the present application, forming a first-type doped layer on the lower surface of the polysilicon layer includes:
采用常压化学气相淀积法、丝网印刷法、喷墨法、旋涂法中的任一种方法,在所述多晶硅层的下表面形成所述第一类型掺杂层。The first-type doped layer is formed on the lower surface of the polysilicon layer by any one of atmospheric pressure chemical vapor deposition method, screen printing method, inkjet method, and spin coating method.
在上述任一实施例的基础上,在本申请的一个实施例中,所述在所述硅衬底的背面形成电介质层包括:On the basis of any of the foregoing embodiments, in an embodiment of the present application, the forming a dielectric layer on the back surface of the silicon substrate includes:
采用化学气相沉积法、高温热氧氧化法、硝酸氧化法中的任一种方法,在所述硅衬底的背面形成所述电介质层。The dielectric layer is formed on the back surface of the silicon substrate by any one of a chemical vapor deposition method, a high temperature thermal oxygen oxidation method, and a nitric acid oxidation method.
本实施例中的太阳能电池制作方法在形成具有多晶硅间隔区、极性相反的第一掺杂多晶硅区域和第二掺杂多晶硅区域的第二多晶硅层时,均采用激光加热的方式形成第一掺杂多晶硅区域和第二掺杂多晶硅区域,整个制作过程不需要对任何一层进行图案化的步骤,也不需要额外的高温处理过程,简化太阳能电池制作过程,从而提高太阳能电池的生产效率。In the solar cell manufacturing method of this embodiment, when forming the second polysilicon layer with the polysilicon spacers, the first doped polysilicon region and the second doped polysilicon region with opposite polarities, the second polysilicon layer is formed by laser heating. For the first doped polysilicon region and the second doped polysilicon region, the entire manufacturing process does not require any step of patterning any layer, nor does it require additional high-temperature processing, which simplifies the solar cell manufacturing process, thereby improving the production efficiency of solar cells .
请参考图12,图12为本申请实施例所提供的另一种太阳能电池制作方法的流程图,该方法包括:Please refer to FIG. 12, which is a flowchart of another solar cell manufacturing method provided by an embodiment of the application, and the method includes:
步骤S201:对所述硅衬底进行制绒。Step S201: texturing the silicon substrate.
需要指出的是,可以选用但不限于湿法制绒工艺对硅衬底进行制绒,当硅衬底为单晶硅时,采用碱性溶液进行制绒,如氢氧化钾溶液,当硅衬底为多晶硅时,采用酸性溶液进行制绒,如氢氟酸溶液。It should be pointed out that a wet texturing process can be used for texturing the silicon substrate. When the silicon substrate is single crystal silicon, an alkaline solution is used for texturing, such as potassium hydroxide solution. When it is polysilicon, use acidic solution for texturing, such as hydrofluoric acid solution.
本实施例中通过制绒时硅衬底的表面具有绒面结构,产生陷光效果,增加太阳能电池对光线的吸收数量,从而提高太阳能电池的效率。In this embodiment, when texturing is used, the surface of the silicon substrate has a textural structure, which produces a light trapping effect and increases the amount of light absorbed by the solar cell, thereby improving the efficiency of the solar cell.
优选地,在制绒前对硅衬底进行清洗,以去除表面的金属和有机污染物。Preferably, the silicon substrate is cleaned before texturing to remove metal and organic contaminants on the surface.
步骤S202:在硅衬底的正面形成扩散层。Step S202: forming a diffusion layer on the front surface of the silicon substrate.
优选地,当采用离子注入法或者激光掺杂法在硅衬底的正面形成扩散层时,进行刻蚀过程时,将硅衬底背面刻蚀平整,以提高太阳能电池的电流。Preferably, when an ion implantation method or a laser doping method is used to form a diffusion layer on the front surface of the silicon substrate, during the etching process, the back surface of the silicon substrate is etched flat to increase the current of the solar cell.
步骤S203:在所述硅衬底的背面形成电介质层。Step S203: forming a dielectric layer on the back surface of the silicon substrate.
步骤S204:在所述电介质层的下表面形成多晶硅层。Step S204: forming a polysilicon layer on the lower surface of the dielectric layer.
步骤S205:在所述多晶硅层的下表面形成第一类型掺杂层。Step S205: forming a first type doped layer on the lower surface of the polysilicon layer.
步骤S206:去除所述第一类型掺杂层。Step S206: Remove the first type doped layer.
步骤S207:采用激光加热方式对所述第一类型掺杂层的第一预设区域进行加热,使所述多晶硅层与所述第一预设区域对应的区域形成第一掺杂多晶硅区域,得到第一多晶硅层。Step S207: Use a laser heating method to heat the first predetermined area of the first type doped layer, so that the polysilicon layer and the area corresponding to the first predetermined area form a first doped polysilicon area, and obtain The first polysilicon layer.
步骤S208:在所述第一多晶硅层的下表面形成第二类型掺杂层,且所述第二类型掺杂层与所述第一类型掺杂层的极性相反。Step S208: forming a second-type doped layer on the lower surface of the first polysilicon layer, and the second-type doped layer and the first-type doped layer have opposite polarities.
步骤S209:采用激光加热方式对所述第二类型掺杂层的第二预设区域进行加热,使所述第一多晶硅层与所述第二预设区域对应的区域形成第二掺杂多晶硅区域,得到第二多晶硅层,且所述第二多晶硅层具有位于所述第一掺杂多晶硅区域与所述第二掺杂多晶硅区域之间的多晶硅间隔区。Step S209: Use laser heating to heat the second predetermined area of the second type doped layer, so that the area corresponding to the first polysilicon layer and the second predetermined area forms a second doping The polysilicon region obtains a second polysilicon layer, and the second polysilicon layer has a polysilicon spacer region between the first doped polysilicon region and the second doped polysilicon region.
步骤S210:去除所述第二类型掺杂层。Step S210: removing the second type doped layer.
步骤S211:在所述第二多晶硅层的下表面形成第一钝化层。Step S211: forming a first passivation layer on the lower surface of the second polysilicon layer.
步骤S212:在所述扩散层的上表面形成第二钝化层。Step S212: forming a second passivation layer on the upper surface of the diffusion layer.
步骤S213:在所述第二钝化层的上表面形成减反层。Step S213: forming an anti-reflection layer on the upper surface of the second passivation layer.
需要指出的是,本实施例中对形成第二钝化层的方法不作具体限定,可视情况而定。例如,可以采用等离子化学气相沉积法或有机化学气相沉积法。It should be noted that the method for forming the second passivation layer is not specifically limited in this embodiment, and it depends on the situation. For example, a plasma chemical vapor deposition method or an organic chemical vapor deposition method can be used.
本实施例中形成第二钝化层的目的是与减反层形成层叠的具有钝化效果的膜层,提高太阳能电池的光电转换效率。In this embodiment, the purpose of forming the second passivation layer is to form a laminated film with a passivation effect with the anti-reflection layer to improve the photoelectric conversion efficiency of the solar cell.
步骤S214:在所述第一钝化层的下表面形成金属电极。Step S214: forming a metal electrode on the lower surface of the first passivation layer.
需要指出的是,本申请对制备太阳能电池的步骤顺序不做具体限定,可根据实际生产工艺进行调整。It should be pointed out that this application does not specifically limit the sequence of steps for preparing solar cells, and can be adjusted according to the actual production process.
本申请还提供一种太阳能电池,请参考图13,图13为本申请实施例所提供的一种太阳能电池的结构示意图,该太阳能电池包括:The present application also provides a solar cell. Please refer to FIG. 13. FIG. 13 is a schematic structural diagram of a solar cell provided by an embodiment of the application. The solar cell includes:
硅衬底1;
位于所述硅衬底1背面的电介质层3;The
位于所述电介质层3下表面的第二多晶硅层8,且所述第二多晶硅层8包括第一掺杂多晶硅区域、第二掺杂多晶硅区域、位于所述第一掺杂多晶硅区域与所述第二掺杂多晶硅区域之间的多晶硅间隔区,其中,所述第一掺杂多晶硅区域与所述第二掺杂多晶硅区域的极性相反,且所述第一掺杂多晶硅区域和所述第二掺杂多晶硅区域均由激光加热方式得到;The
位于所述第二多晶硅层8的下表面的第一钝化层9;The
位于所述第一钝化层9的下表面的金属电极11;The
位于所述硅衬底1的正面的扩散层2;The
位于所述扩散层2的上表面的减反层10。The
可选的,在本申请的一个实施例中,硅衬底1为N型硅衬底,但是本申请对此并不做具体限定,在本申请的其他实施例中,硅衬底1为P型硅衬底。其中,硅衬底1的厚度在100μm至250μm之间,当硅衬底1为制绒后的衬底时,硅衬底1的正面和背面的刻蚀厚度在5μm至20μm之间。Optionally, in an embodiment of the present application, the
在本申请的一个实施例中,扩散层2为N型扩散层2,但本申请对此并不做具体限定,在本申请其他实施例中扩散层2还可以为P型扩散层2。In an embodiment of the present application, the
需要指出的是,本实施例中对电介质层3的种类不做具体限定,可视情况而定。例如,所述电介质层3为下述任一种:二氧化硅电介质层3、氮化硅电介质层3、氧化铝电介质层3、氧化铪电介质层3。It should be pointed out that in this embodiment, the type of the
需要说明的是,本实施例中对第一掺杂多晶硅区域和所述第二掺杂多晶硅区域的极性不做具体限定,只要保证两者的极性相反即可。例如,当第一掺杂多晶硅区域为N型掺杂区域时,第二掺杂多晶硅区域为P型掺杂区域;当第一掺杂多晶硅区域为P型掺杂区域时,第二掺杂多晶硅区域为N型掺杂区域。It should be noted that in this embodiment, the polarities of the first doped polysilicon region and the second doped polysilicon region are not specifically limited, as long as the polarities of the two are opposite. For example, when the first doped polysilicon area is an N-type doped area, the second doped polysilicon area is a P-type doped area; when the first doped polysilicon area is a P-type doped area, the second doped polysilicon area is a P-type doped area. The region is an N-type doped region.
在本申请的一个实施例中,第一钝化层9为氮化硅层,但是本申请对此并不做具体限定,在本申请的其他实施例中,第一钝化层9还可以为二 氧化硅层和氮化硅层形成的叠层。其中,氮化硅层厚度取值范围为40纳米至150纳米,包括端点值,以对硅衬底1产生良好的钝化效果;二氧化硅层厚度取值范围为1纳米至25纳米,包括端点值,以对硅衬底1产生良好的钝化效果。In an embodiment of the present application, the
减反层10的设置目的是一方面较少光线的反射,增加太阳能电池吸收光线的数量,另一方面还可以起到钝化效果,从而提高太阳能电池的效率。具体的,减反层10为氮化硅层。The purpose of the
可选的,减反层10的厚度取值范围为40纳米至150纳米,包括端点值,以产生良好的钝化效果和减反效果。Optionally, the thickness of the
本实施例中的太阳能电池中的第二多晶硅层8中极性相反的第一掺杂多晶硅区域与第二掺杂多晶硅区域均是通过激光加热方式得到,不需要进行图案化的步骤,也不需要额外的高温处理过程,使得到太阳能电池的制作过程更加简单,从而使太阳能电池的生产效率得到提高。The first doped polycrystalline silicon region and the second doped polycrystalline silicon region with opposite polarities in the second
优选地,在本申请的一个实施例中,所述电介质层3的厚度取值范围为1纳米至4纳米,包括端点值。电介质层3不仅对硅衬底1表面起到钝化作用,还需要使载流子隧穿通过,当电介质层3的厚度小于1纳米时,无法起到钝化作用;且当电介质层3的厚度大于4纳米时载流子无法有效隧穿。Preferably, in an embodiment of the present application, the thickness of the
优选地,在本申请的一个实施例中,第二多晶硅层8的厚度取值范围为50纳米至300纳米,包括端点值,若第二多晶硅层8的厚度过小,使得第二多晶硅层8与电介质层3组成的叠层对硅衬底1表面的钝化效果较差,且金属电极11浆料容易烧穿第二多晶硅层8与硅衬底1接触;若第二多晶硅层8的厚度过大,使载流子在第二多晶硅层8中传输时产生较大的复合损失,从而导致太阳能电池的性能降低。Preferably, in an embodiment of the present application, the thickness of the
在上述任一实施例的基础上,在本申请的一个实施例中,请参考图14,太阳能电池还包括:On the basis of any of the foregoing embodiments, in an embodiment of the present application, please refer to FIG. 14. The solar cell further includes:
位于所述扩散层2与所述减反层10之间的第二钝化层12。The
第二钝化层12的设置目的是,与减反层10形成具有钝化效果的叠层, 提升太阳能电池的效率。具体的,第二钝化层12可以为二氧化硅层。The purpose of the
可选的,第二钝化层12的厚度取值范围为1纳米至25纳米,包括端点值,以对硅衬底1产生良好的钝化效果。Optionally, the thickness of the
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其它实施例的不同之处,各个实施例之间相同或相似部分互相参见即可。对于实施例公开的装置而言,由于其与实施例公开的方法相对应,所以描述的比较简单,相关之处参见方法部分说明即可。The various embodiments in this specification are described in a progressive manner. Each embodiment focuses on the differences from other embodiments, and the same or similar parts between the various embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the description of the method part.
以上对本申请所提供的太阳能电池及其制作方法进行了详细介绍。本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本申请的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本申请原理的前提下,还可以对本申请进行若干改进和修饰,这些改进和修饰也落入本申请权利要求的保护范围内。The solar cell and its manufacturing method provided by this application are described in detail above. Specific examples are used in this article to illustrate the principles and implementation of the application, and the description of the above examples is only used to help understand the method and core ideas of the application. It should be pointed out that for those of ordinary skill in the art, without departing from the principles of this application, several improvements and modifications can be made to this application, and these improvements and modifications also fall within the protection scope of the claims of this application.
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| CN114597288A (en) * | 2022-03-30 | 2022-06-07 | 浙江求是半导体设备有限公司 | A kind of preparation method of back-contact double-sided battery |
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| CN118053922A (en) | 2023-12-15 | 2024-05-17 | 浙江晶科能源有限公司 | Solar cell, preparation method thereof and photovoltaic module |
| CN118053927A (en) | 2023-12-15 | 2024-05-17 | 浙江晶科能源有限公司 | Solar cell, preparation method thereof and photovoltaic module |
| CN118053928A (en) | 2023-12-15 | 2024-05-17 | 浙江晶科能源有限公司 | Solar cell and photovoltaic module |
| CN117790600B (en) * | 2023-12-28 | 2024-11-29 | 天合光能股份有限公司 | Preparation method of back contact solar cell |
| CN118335845A (en) * | 2024-04-26 | 2024-07-12 | 天合光能股份有限公司 | Full back contact cell manufacturing method, full back contact cell and photovoltaic module |
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