WO2021059998A1 - 積層体 - Google Patents
積層体 Download PDFInfo
- Publication number
- WO2021059998A1 WO2021059998A1 PCT/JP2020/034315 JP2020034315W WO2021059998A1 WO 2021059998 A1 WO2021059998 A1 WO 2021059998A1 JP 2020034315 W JP2020034315 W JP 2020034315W WO 2021059998 A1 WO2021059998 A1 WO 2021059998A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- adhesive
- acid
- group
- resin
- base material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/29—Laminated material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/085—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B15/00—Layered products comprising a layer of metal
- B32B15/18—Layered products comprising a layer of metal comprising iron or steel
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/302—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising aromatic vinyl (co)polymers, e.g. styrenic (co)polymers
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- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J123/00—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
- C09J123/02—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
- C09J123/10—Homopolymers or copolymers of propene
- C09J123/14—Copolymers of propene
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J123/00—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
- C09J123/26—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers modified by chemical after-treatment
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J151/00—Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
- C09J151/06—Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J153/00—Adhesives based on block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
- C09J153/02—Vinyl aromatic monomers and conjugated dienes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J153/00—Adhesives based on block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
- C09J153/02—Vinyl aromatic monomers and conjugated dienes
- C09J153/025—Vinyl aromatic monomers and conjugated dienes modified
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/35—Heat-activated
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B2255/00—Coating on the layer surface
- B32B2255/10—Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
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- B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
- B32B2264/02—Synthetic macromolecular particles
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
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- B32B2605/00—Vehicles
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09J2301/00—Additional features of adhesives in the form of films or foils
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- C09J2301/1242—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers the adhesive layer being present on both sides of the carrier, e.g. double-sided adhesive tape the opposite adhesive layers being different
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2423/00—Presence of polyolefin
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- C—CHEMISTRY; METALLURGY
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- C—CHEMISTRY; METALLURGY
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- C09J2451/00—Presence of graft polymer
Definitions
- This disclosure relates to a laminate.
- the hot melt type adhesive composition is processed into a film form or a sheet form, and is used as an adhesive film or sheet laminated on the surface of a member in various industrial fields such as an electric field, an automobile field, and other industrial fields. It's being used.
- An olefin-based thermoplastic resin modified with an acid to bond metal members such as iron, aluminum, titanium and other metals used in these fields, and their alloys hereinafter referred to as "acid-modified polyolefin”). It is known that a bonded body having relatively good adhesive strength can be obtained by using a hot melt type composition containing the above as a main component.
- Patent Document 1 discloses an adhesive sealing member using an adhesive composition containing a specific acid-modified polyolefin, a thermoplastic elastomer not modified with an acid, and a silane coupling agent having an epoxy group. .. This is to obtain an adhesive force by a chemical bond between a silane coupling agent and a hydroxyl group on a metal surface, and a bonded body using the sealing member has excellent water resistance.
- Patent Document 2 relates to a method for producing a bonded body of a metal member and a thermoplastic resin member by heat welding using polyolefin under specific conditions, and the metal member is subjected to surface treatment such as chromate treatment.
- the film thickness of the polyolefin is 0.1 to 9 mm, and the film thickness of the polyolefin is 0.2 to 9 mm when the surface treatment is not applied to the metal member.
- Patent Document 3 a first adhesive layer, a first intermediate layer, a heat-resistant base material layer, a second intermediate layer, and a second adhesive layer are laminated in this order, and the first adhesive layer and the above-mentioned first adhesive layer and A hot melt adhesive resin film in which the second adhesive layer contains an acid-modified polyolefin resin is disclosed.
- Patent Document 4 discloses an adhesive composition containing a specific modified polyolefin (A), a glycidylamine type epoxy resin (B1), a glycidyl ether type epoxy resin (B2), and an organic solvent (C).
- A a specific modified polyolefin
- B1 a glycidylamine type epoxy resin
- B2 a glycidyl ether type epoxy resin
- C an organic solvent
- One embodiment of the present disclosure has been made in view of the above circumstances, and an object thereof may be an adhesive force (hereinafter, "warm water resistance") to a low-polarity metal member in the presence of warm water. It is to provide a laminated body excellent in.).
- Means for solving the above problems include the following aspects. ⁇ 1> A resin base material, an easy-adhesive layer provided on at least one surface of the resin base material, and an adhesive resin layer provided on the surface of the easy-adhesion layer opposite to the resin base material.
- the adhesive resin layer has at least one group selected from the group consisting of an acidic group and an acid anhydride group, and has an acid value of 0.01 mgKOH / g to 6.5 mgKOH / g.
- the solubility parameter of the easy-adhesive layer is larger than the solubility parameter of the adhesive resin layer and smaller than the solubility parameter of the resin base material, and the solubility parameter of the easy-adhesive layer and the solubility parameter of the adhesive resin layer are The laminate according to ⁇ 1>, wherein the absolute value of the difference is 3.0 (J / cm 3 ) 1/2 or less.
- ⁇ 3> The laminate according to ⁇ 1> or ⁇ 2>, wherein the thickness of the easy-adhesion layer is 8 nm to 200 nm.
- ⁇ 4> The laminate according to any one of ⁇ 1> to ⁇ 3>, wherein the glass transition temperature of the resin base material is 90 ° C. or higher.
- ⁇ 5> The easy-adhesive layer provided on both sides of the resin base material and the adhesive resin layer provided on the surface of the easy-adhesion layer on the opposite side of the resin base material are provided ⁇ 1.
- ⁇ 6> The laminate according to any one of ⁇ 1> to ⁇ 5>, wherein the acidic group contains a carboxylic acid group.
- ⁇ 7> The laminate according to any one of ⁇ 1> to ⁇ 6>, wherein the acid anhydride group contains a carboxylic acid anhydride group.
- ⁇ 8> The laminate according to any one of ⁇ 1> to ⁇ 7>, wherein the polyolefin contains propylene units and the content of the propylene units is 50% by mass or more with respect to the polyolefin.
- the acid value of the polyolefin is 0.01 mgKOH / g to 3.0 mgKOH / g.
- the adhesive resin layer further contains a styrene-based thermoplastic elastomer.
- ⁇ 11> The laminate according to ⁇ 10>, wherein the content of the styrene-based thermoplastic elastomer is 20% by mass or less with respect to the total of the above-mentioned polyolefin and the above-mentioned styrene-based thermoplastic elastomer.
- ⁇ 12> The laminate according to any one of ⁇ 1> to ⁇ 11>, wherein the acid value of the adhesive resin layer is 0.01 mgKOH / g to 6.5 mgKOH / g.
- the numerical range represented by using “-" means a range including the numerical values before and after "-" as the lower limit value and the upper limit value.
- the upper limit value or the lower limit value described in a certain numerical range may be replaced with the upper limit value or the lower limit value of another numerical range described stepwise.
- the upper limit value or the lower limit value described in a certain numerical range may be replaced with the value shown in the examples.
- “% by mass” and “% by weight” are synonymous, and “parts by mass” and “parts by weight” are synonymous.
- a combination of two or more preferred embodiments is a more preferred embodiment.
- the laminate of the present disclosure is provided on the surface of the resin base material, the easy-adhesion layer provided on at least one surface of the resin base material, and the surface of the easy-adhesion layer opposite to the resin base material.
- the adhesive resin layer has at least one group selected from the group consisting of an acidic group and an acid anhydride group, and has an acid value of 0.01 mgKOH / g or more. It is a laminate for adhering a metal member containing a polyolefin having 6.5 mgKOH / g and having a dipole term in the surface free energy of 0.01% to 5.0%.
- the laminate of the present disclosure has an adhesive resin layer containing the above-mentioned specific polyolefin, so that the ratio of the bipolar term to the surface free energy is 0.01% to 5.0% with respect to the metal member. It has a high adhesive strength, and by adhering it to the metal member, it is possible to reduce the infiltration of water into the adhesive interface between the adhesive resin layer and the metal member. Therefore, the laminate of the present disclosure has excellent adhesive force to a low-polarity metal member in the presence of warm water.
- a resin base material is used as a base material of a laminate having an adhesive resin layer.
- the resin constituting such a base material can be selected according to the characteristics required for the base material in the intended application, but it enhances the effect of improving the adhesion to the adhesive resin layer in a moist heat environment and is a metal member.
- the glass transition temperature (Tg) is preferably high, preferably 75 ° C. or higher, more preferably 90 ° C. or higher, still more preferably 100 ° C. or higher, in order to enhance the effect of improving the adhesion with the glass. Therefore, it is preferably a thermoplastic resin.
- the upper limit of the glass transition temperature of the resin base material is preferably 200 ° C. or lower from the viewpoint of handleability.
- the glass transition temperature can be measured according to the following method. 10 mg of the sample is enclosed in an aluminum pan for measurement and mounted on a differential scanning calorimeter (Q100 type DSC manufactured by TA Instruments), and the temperature is raised from 25 ° C. to 300 ° C. at a rate of 20 ° C./min to 300 ° C. After holding for 5 minutes, take it out and cool it on a metal plate to quench it. This pan is attached to the differential scanning calorimeter again, and the temperature is raised from 25 ° C. to 20 ° C./min to measure the glass transition temperature (Tg: ° C.) and the melting point (Tm: ° C.). The glass transition temperature is defined as the extrapolation start temperature.
- the thickness of the resin base material used in the present disclosure may be 20 ⁇ m or more, preferably 25 ⁇ m or more, and more preferably 25 ⁇ m or more in order to obtain the strength required for the base material of the laminate having the adhesive resin layer. It is 35 ⁇ m or more, more preferably 45 ⁇ m or more, preferably 300 ⁇ m or less, more preferably 270 ⁇ m or less, still more preferably 250 ⁇ m or less. Alternatively, it may be 150 ⁇ m or less, or 130 ⁇ m or less.
- polyester resin polystyrene resin, polyamide resin and the like can be mentioned as the resin from the viewpoint that the glass transition temperature as described above can be easily obtained and the mechanical properties are preferable and easy to handle.
- polyamide resin nylon 6 (N6), nylon 66 (N66), nylon 46 (N46), nylon 11 (N11), nylon 12 (N12), nylon 610 (N610), nylon 612 (N612), nylon 6 / 66 Copolymer (N6 / 66), Nylon 6/66/610 Copolymer (N6 / 66/610), Nylon MXD6 (MXD6), Nylon 6T, Nylon 6 / 6T Copolymer, Nylon 66 / PP Co-weight Combined, nylon 66 / PPS copolymer and the like can be mentioned.
- a polyester resin having excellent moldability is preferable, that is, a polyester film is preferable as the resin base material.
- the polyester resin constituting the polyester film preferably has a glass transition temperature of 75 ° C. or higher.
- the glass transition temperature is more preferably 90 ° C. or higher, still more preferably 100 ° C. or higher.
- homopolymers of polyethylene terephthalate, polyethylene isophthalate, polybutylene terephthalate, polyethylene-2,6-naphthalate, polyethylene-2,7-naphthalate, and polybutylene-2,6-naphthalate are preferably exemplified. Can be done.
- the polyester resin may be used as a polymer blend.
- the copolymerization component include oxalic acid, adipic acid, phthalic acid, sebacic acid, dodecanecarboxylic acid, isophthalic acid, terephthalic acid, 1,4-cyclohexanedicarboxylic acid, 4,4'-diphenyldicarboxylic acid, and phenylindandicarboxylic acid.
- Dicarboxylic acids such as acids, 2,6-naphthalenedicarboxylic acids, 2,7-naphthalenedicarboxylic acids (if the main polymer is not polyethylene-2,7-naphthalate), tetralindicarboxylic acids, decalindicarboxylic acids, diphenyletherdicarboxylic acids, p.
- -Oxycarboxylic acid such as oxybenzoic acid, p-oxyethoxybenzoic acid, or ethylene oxide adduct of propylene glycol, trimethylene glycol, tetramethylene glycol, hexamethylene glycol, cyclohexanemethylene glycol, neopentyl glycol, bisphenolsulfone, bisphenol Dihydric alcohols such as the ethylene oxide adduct of A, diethylene glycol, polyethylene oxide glycol and the like can be preferably used. As these compounds, not only one kind but two or more kinds can be used.
- the acid components are isophthalic acid, terephthalic acid, 4,4'-diphenyldicarboxylic acid, 2,6-naphthalenedicarboxylic acid, 2,7-naphthalenedicarboxylic acid, p-oxybenzoic acid, and glycol.
- the components include ethylene oxide adducts of trimethylene glycol, hexamethylene glycol, neopentyl glycol, and bisphenol sulfone.
- the polyester resin having a glass transition temperature of 90 ° C. or higher polyethylene naphthalate is particularly preferable. As long as the glass transition temperature is 90 ° C.
- polyethylene naphthalate may be a copolymerized polymer. Further, polyethylene naphthalate may be used as a polymer blend. Of these, a polyester resin mainly composed of polyethylene-2,6-naphthalate is preferable because it has good mechanical characteristics and moisture and heat resistance.
- "mainly" means that 90 mol% or more, preferably 95 mol% or more, of all the repeating units of the polyester resin are ethylene-2,6-naphthalate units.
- the resin base material in the present disclosure may contain an appropriate filler as necessary for the purpose of improving slipperiness, etc., as long as the object of the present disclosure is not impaired.
- an appropriate filler those conventionally known as slippery imparting agents for films such as polyester films and sheets can be used.
- those conventionally known as slippery imparting agents for films such as polyester films and sheets can be used.
- calcium carbonate, calcium oxide, aluminum oxide, kaolin, silicon oxide, zinc oxide can be used.
- a colorant, an antistatic agent, an antioxidant, an organic lubricant, a catalyst and the like can be appropriately added to the resin base material.
- the resin base material used in the present disclosure and the resin used therein can be produced by a method conventionally known to those skilled in the art.
- a case where a polyester resin is used as the resin will be described as a typical example.
- a resin base material may be obtained with reference to the following.
- the polyester resin in the present disclosure is a conventionally known method, for example, a method for directly obtaining a low polymerization degree polyester resin by reacting a carboxylic acid such as terephthalic acid or naphthalenedicarboxylic acid with a glycol, or an ester of a lower alkyl ester of a dicarboxylic acid and a glycol. It can be obtained by a method of reacting with an exchange catalyst and then performing polymerization in the presence of a polymerization catalyst.
- the transesterification catalyst one or more compounds containing sodium, potassium, magnesium, calcium, zinc, strontium, titanium, zirconium, manganese and cobalt can be used.
- the polymerization catalyst include antimony trioxide, antimony compounds such as antimony pentoxide, germanium compounds such as germanium dioxide, tetraethyl titanate, tetrapropyl titanate, tetraphenyl titanate or a partial hydrolyzate thereof, and titanyl ammonium oxalate.
- Titanium compounds such as titanyl potassium oxalate, titanium trisacetylacetonate.
- phosphorus compounds such as trimethyl phosphate, triethyl phosphate, tri-n-butyl phosphate and orthophosphoric acid are added for the purpose of inactivating the transesterification catalyst before the polymerization reaction.
- the content of the phosphorus element in the polyester resin is 20% by mass ppm to 100% by mass ppm from the viewpoint of thermal stability of the polyester resin.
- the polyester resin can be melt-polymerized and then chipped, and solid-phase polymerized under heating and reduced pressure or in an inert air flow such as nitrogen.
- the intrinsic viscosity (35 ° C., orthochlorophenol) of the polyester resin constituting the resin base material is preferably 0.40 dl / g or more, and more preferably 0.40 dl / g to 0.90 dl / g. If the intrinsic viscosity is too low, process cutting tends to occur easily. Further, if it is too high, the melt viscosity tends to be high, so that melt extrusion tends to be difficult, and the polymerization time tends to be long. If the intrinsic viscosity is too low, the hydrolysis resistance tends to decrease.
- the polyester film used in the present disclosure is, for example, melt-extruded the above polyester resin into a sheet and cooled and solidified with a casting drum to obtain an unstretched film.
- Unit: ° C) + 60 ° C the total magnification of one or two or more times in the longitudinal direction (the axial direction of the film-forming machine, also referred to as the vertical direction or MD (Machine Direction)) becomes 3 to 6 times.
- MD Machine Direction
- Tg represents the glass transition temperature of the polyester resin which is the raw material of the film
- Tm represents the melting point.
- the above-mentioned stretching may be sequential biaxial stretching or simultaneous biaxial stretching.
- Easy-Adhesion layer in order to impart excellent adhesiveness to a resin base material, a layer for easy adhesion (hereinafter referred to as "easy-adhesion layer") is provided on at least one surface of the resin base material. ) Is formed.
- the easy-adhesion layer may be a coating film. Such an easy-adhesion layer can improve the adhesion with the adhesive resin layer of the present disclosure.
- any component constituting the easy-adhesion layer may be used as long as it achieves the object of the present disclosure, but the solubility parameter (SP value, hereinafter abbreviated as "SP value").
- SP value solubility parameter
- the SP value of the adhesive resin layer is between the SP value of the resin base material and the SP value of the resin base material from the viewpoint of adhesiveness.
- the SP value of the easy-adhesive layer is preferably larger than the SP value of the adhesive resin layer, and preferably smaller than the SP value of the resin base material.
- the difference between the SP value of the easy-adhesive layer and the SP value of the adhesive resin layer (that is, "easy”).
- the absolute value of "SP value of the adhesive layer"-"SP value of the adhesive resin layer" is preferably 3.0 (J / cm 3 ) 1/2 or less, and 2.5 (J / cm 3 ). more preferably 1/2 or less, 2.0 (J / cm 3) and particularly preferably 1/2 or less.
- the lower limit of the absolute value of the difference between the SP value of the easy-adhesive layer and the SP value of the adhesive resin layer preferably exceeds 0 (J / cm 3 ) 1/2, and is 1.0 (J / cm). 3 ) More preferably, it is 1/2 or more.
- the dissolution parameter can be obtained by using the Fedors formula. Specifically, from the chemical structural formulas of the resin base material, the adhesive resin layer, and the easy-adhesive layer, using the Fedors calculation formula, "Polymer Eng. &Sci.”, No. The SP value is obtained by calculation with reference to Volume 14, No. 2 (1974), pp. 148 to 154.
- the easy-adhesive layer is particularly preferably composed of a composition containing at least one kind of binder resin selected from polyester resin, acrylic resin, and polyurethane resin as a main component.
- a binder resin selected from polyester resin, acrylic resin, and polyurethane resin as a main component.
- the polyester resin an acrylic resin-modified polyester resin and a vinyl-based resin-modified polyester resin can be preferably exemplified.
- the components constituting the polyester resin include the following components derived from a multivalent carboxylic acid and a polyvalent hydroxy compound (that is, a constituent unit; the same applies hereinafter). That is, as the components derived from the polyvalent carboxylic acid, terephthalic acid, isophthalic acid, orthophthalic acid, 4,4'-diphenyldicarboxylic acid, 2,5-naphthalenedicarboxylic acid, 2,6-naphthalenedicarboxylic acid, 1,4 -Cyclohexanedicarboxylic acid, 2-potassium sulfoterephthalic acid, 5-sodium sulfoisophthalic acid, adipic acid, azelaic acid, sebacic acid, dodecandicarboxylic acid, glutaric acid, succinic acid, trimellitic acid, trimesic acid, trimellitic anhydride, Components derived from phthalic anhydride, p-hydroxybenzoic acid, monopotassi
- Examples of the components derived from the polyvalent hydroxy compound include ethylene glycol and 1. , 2-propylene glycol, 1,3-propylene glycol, 1,4-butanediol, 1,6-hexanediol, 2-methyl-1,5-pentanediol, neopentyl glycol, 1,4-cyclohexanedimethanol, p.
- -Xylylene glycol bisphenol A-ethylene glycol adduct, bisphenol A-1,2-propylene glycol adduct, diethylene glycol, triethylene glycol, polyethylene glycol, polypropylene glycol, polytetramethylene glycol, polytetramethylene oxide glycol, dimethylol A component derived from propionic acid, glycerin, trimethylolpropane, sodium dimethylolethylsulfonate, potassium dimethylolpropionate and the like can be used.
- One or more of these compounds are appropriately selected, and a polyester resin is synthesized by a conventional polycondensation reaction.
- the polyester resin may be a composite polymer having a polyester component such as an acrylic resin-modified polyester resin, a vinyl-based resin-modified polyester resin, or a polyester polyurethane in which a polyester polyol is chain-extended with isocyanate, which will be described later. Good.
- the component constituting the acrylic resin it is preferable that the component derived from alkyl acrylate or alkyl methacrylate is the main component, and the component is 30 mol% to 90 mol% with respect to the acrylic resin and can be copolymerized.
- a water-soluble or water-dispersible resin containing 70 mol% to 10 mol% of a component derived from a vinyl monomer having a functional group is more preferable.
- a vinyl monomer copolymerizable with an alkyl acrylate or an alkyl methacrylate and having a functional group is converted into a carboxyl group or a salt thereof, an acid anhydride group, a sulfonic acid group or a salt thereof, an amide group or an alkylol as a functional group. It is a vinyl monomer having an amide group, an amino group (including a substituted amino group), an alkylolated amino group, a salt thereof, a hydroxyl group, an epoxy group, or the like.
- particularly preferable functional groups are carboxyl groups or salts thereof, acid anhydride groups, epoxy groups and the like. Two or more kinds of these groups may be contained in the resin.
- alkyl groups of alkyl acrylates and alkyl methacrylates are methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, t-butyl group, 2-ethylhexyl group, lauryl group and stearyl group. , Cyclohexyl group and the like.
- the vinyl-based monomer having a functional group copolymerizing with an alkyl acrylate or an alkyl methacrylate the following compounds having a functional group such as a reactive functional group, a self-crosslinking functional group and a hydrophilic group can be used.
- the compound having a carboxyl group or a salt thereof and an acid anhydride group include acrylic acid, methacrylic acid, itaconic acid, maleic acid, metal salts of these carboxylic acids with sodium and the like, ammonium salts, maleic anhydride and the like. ..
- Examples of the compound having a sulfonic acid group or a salt thereof include vinyl sulfonic acid, styrene sulfonic acid, a metal salt of these sulfonic acids with sodium and the like, and an ammonium salt.
- Examples of the compound having an amide group or an alkylolated amide group include acrylamide, methacrylamide, N-methylmethacrylamide, methylolated acrylamide, methylolated methacrylamide, ureidovinyl ether, ⁇ -ureidoisobutylvinyl ether, and ureidoethyl acrylate. Can be mentioned.
- Examples of the compound having an amino group or an alkylolated amino group or a salt thereof include diethylaminoethyl vinyl ether, 2-aminoethyl vinyl ether, 3-aminopropyl vinyl ether, 2-aminobutyl vinyl ether, dimethylaminoethyl methacrylate and dimethylaminoethyl.
- Examples thereof include vinyl ethers, those in which their amino groups are methylolated, and those in which alkyl halides, dimethyl sulfate, salton and the like are quaternized.
- Examples of the compound having a hydroxyl group include ⁇ -hydroxyethyl acrylate, ⁇ -hydroxyethyl methacrylate, ⁇ -hydroxypropyl acrylate, ⁇ -hydroxypropyl methacrylate, ⁇ -hydroxyethyl vinyl ether, 5-hydroxypentyl vinyl ether, 6-hydroxyhexyl vinyl ether, and polyethylene. Examples thereof include glycol monoacrylate, polyethylene glycol monomethacrylate, polypropylene glycol monoacrylate, and polypropylene glycol monomethacrylate. Examples of the compound having an epoxy group include glycidyl acrylate and glycidyl methacrylate. Examples of other compounds having a functional group include vinyl isocyanate and allyl isocyanate.
- olefins such as ethylene, propylene, methylpentene, butadiene, styrene, ⁇ -methylstyrene, vinyl methyl ether, vinyl ethyl ether, vinyl trialkoxysilane, acrylonitrile, methacrylonitrile, vinylidene chloride, vinyl chloride, vinylidene fluoride, quaternary Ethylene fluoride, vinyl acetate and the like are also mentioned as vinyl-based monomer compounds.
- components constituting the polyurethane resin include the following components derived from a multivalent hydroxy compound, a component derived from a multivalent isocyanate compound, a component derived from a chain length extender, a component derived from a cross-linking agent, and the like. .. That is, as components derived from the polyvalent hydroxy compound, polyethers such as polyoxyethylene glycol, polyoxypropylene glycol, and polyoxytetramethylene glycol, polyesters such as polyethylene adipate, polyethylene-butylene adipate, and polycaprolactone. , Polycarbonates, acrylic polyols, castor oil and the like can be used.
- components derived from polyvalent isocyanate compounds components derived from tolylene diisocyanate, phenylenedi isocyanate, 4,4'-diphenylmethane diisocyanate, hexamethylene diisocyanate, xylylene diisocyanate, 4,4'-dicyclohexylmethane diisocyanate, isophorone diisocyanate and the like. Can be used.
- components derived from chain length extenders and cross-linking agents include ethylene glycol, propylene glycol, diethylene glycol, trimethylolpropane, hydrazine, ethylenediamine, diethylenetriamine, ethylenediamine-sodium acrylate adduct, 4,4'-.
- Components derived from diaminodiphenylmethane, 4,4'-diaminodicyclohexylmethane, water and the like can be used. One or more of these compounds are appropriately selected, and a polyurethane resin is synthesized by a conventional polycondensation-crosslinking reaction.
- Acrylic resin-modified polyester resin and vinyl-based resin-modified polyester resin can be synthesized by polymerizing an acrylic resin or vinyl-based resin in an aqueous solution or aqueous dispersion of polyester.
- the components constituting this polyester include components derived from a multivalent carboxylic acid and components derived from a multivalent hydroxy compound similar to those described above, and components derived from an ester-forming derivative of these compounds.
- the same components derived from the alkyl acrylate as described above, the components derived from the alkyl methacrylate, and the same vinyl-based simple compounds as those described above copolymerizing with these are also used.
- One or more of the components derived from the polymer compound can be appropriately used.
- the acrylic resin-modified polyester resin and the vinyl-based resin-modified polyester resin of the present disclosure include those having a molecular structure such as the so-called acrylic graft polyester described in JP-A-1-165633.
- the content of the binder resin in the easy-adhesion layer is preferably 80% by mass or more, more preferably 90% by mass or more, based on the total mass of the easy-adhesion layer.
- the easy-adhesion layer in the present disclosure is preferably formed from a composition containing a cross-linking agent in addition to the binder resin. This further improves the adhesiveness.
- Preferred examples of the cross-linking agent include an oxazoline-based cross-linking agent and a glycidylamine-based cross-linking agent.
- the content of the cross-linking agent is preferably 3 parts by mass to 40 parts by mass, more preferably 4 parts by mass or more and 5 parts by mass or more, and 35 parts by mass or less and 30 parts by mass or less with respect to 100 parts by mass of the binder resin. More preferred.
- the method for forming such an easy-adhesion layer on at least one surface of the resin base material is not limited, and can be appropriately selected from commonly used methods.
- the easy-adhesion layer can be formed by applying a coating liquid for forming the easy-adhesion layer to the resin base material and drying the coating liquid. It may be formed by a coextrusion method or a lamination method.
- a coating liquid preferably an aqueous solution, an aqueous dispersion, or an emulsion type dispersion
- a component forming an easy-adhesion layer is applied to the stretchable polyester film, and then dried. It can be laminated by stretching and heat-treating if necessary.
- the coating of this coating liquid may be carried out in a normal coating process, that is, a step of separating the biaxially stretched heat-fixed polyester film from the manufacturing process of the film, but coating in a cleaner atmosphere, that is, It is preferable to carry out the film during the manufacturing process because it is difficult for dust, dust and the like to be entrained.
- the coating in the state of a stretchable polyester film can further improve the adhesion of the coating film to the polyester film by the subsequent stretching.
- the "stretchable polyester film” means an unstretched polyester film, a uniaxially stretched polyester film, or a biaxially stretched polyester film, and among them, a polyester film uniaxially stretched in the film forming direction (longitudinal direction) is used. Especially preferable.
- any known coating method can be applied as the coating method, for example, a roll coating method, a gravure coating method, a roll brushing method, a spray coating method, an air knife coating method, an impregnation method, a curtain coating method, or the like alone or in combination.
- the coating amount is preferably 0.5 g to 20 g, more preferably 1 g to 10 g per 1 m 2 of the running film, and the thickness of the easy-adhesion layer after drying is preferably 8 nm to 200 nm, more preferably 10 nm to 100 nm.
- the thickness of the easy-adhesion layer is too thin, the effect of improving the adhesion of the easy-adhesion layer tends to be low, while if it is too thick, cohesive failure tends to occur in the easy-adhesion layer, and in a moist heat environment. The effect of improving the adhesion to the heat seal layer tends to decrease.
- Adhesive Resin Layer The adhesive resin layer of the present disclosure has at least one group selected from the group consisting of an acidic group and an acid anhydride group, and has an acid value of 0.01 to 6.5 mgKOH / g. Contains polyolefin (hereinafter referred to as "component (A)").
- the component (A) has at least one group selected from the group consisting of an acidic group and an acid anhydride group.
- the acidic group examples include a carboxylic acid group, a sulfonic acid group, a phosphoric acid group and the like, and among these, a carboxylic acid group is preferable in that modification is easy.
- the acid anhydride group examples include a carboxylic acid anhydride group, a sulfonic acid anhydride group, a phosphoric acid anhydride group, and the like. Among these, a raw material is easily available and modification is easy. Therefore, a carboxylic acid anhydride group is preferable.
- the acidic group contains a carboxylic acid group and the acid anhydride group contains a carboxylic acid anhydride group in the component (A).
- the component (A) may be a polyolefin modified with an acidic group-containing monomer and / or an acid anhydride group-containing monomer.
- a modification method a known method can be adopted. For example, in the presence of a radical polymerization initiator such as an organic peroxide or an aliphatic azo compound, an acidic group-containing monomer and / or an acid anhydride group-containing monomer is melted with a polyolefin having no acidic group and an acid anhydride group. Examples thereof include graft modification such as kneading, and copolymerization of an acidic group-containing monomer and / or an acid anhydride group-containing monomer with olefins.
- Examples of the raw material of the component (A) include an acidic group-containing monomer. Specifically, it is a compound having an ethylenic double bond, a carboxylic acid group and the like in the same molecule, and examples thereof include various unsaturated monocarboxylic acid compounds and unsaturated dicarboxylic acid compounds.
- unsaturated monocarboxylic acid compounds include acrylic acid, methacrylic acid, crotonic acid, isocrotonic acid and the like.
- unsaturated dicarboxylic acid compounds include maleic acid, itaconic acid, citraconic acid, nadic acid, endic acid and the like.
- an unsaturated dicarboxylic acid compound is preferable, and maleic acid is particularly preferable, because it is easy to modify.
- These acidic group-containing monomers may be used alone or in combination of two or more.
- the unreacted acidic group-containing monomer used for the modification is removed by a known method in order to suppress an adverse effect on the adhesive strength. It is preferably used as an ingredient.
- Examples of the raw material of the component (A) include an acid anhydride group-containing monomer. Specifically, it is a compound having an ethylenic double bond, a carboxylic acid anhydride group, or the like in the same molecule, and is an acid anhydride of the unsaturated monocarboxylic acid compound and an acid anhydride of the unsaturated dicarboxylic acid compound. And so on.
- acid anhydride of the unsaturated monocarboxylic acid compound examples include acrylic acid anhydride, methacrylic acid anhydride, crotonic acid anhydride and isocrotonic acid anhydride.
- acid anhydride of the unsaturated dicarboxylic acid compound examples include maleic acid anhydride, itaconic acid anhydride, citraconic acid anhydride, nadic acid anhydride and endic acid anhydride.
- an acid anhydride of an unsaturated dicarboxylic acid compound is preferable, and a maleic anhydride is particularly preferable, because modification is easy.
- These acid anhydride group-containing monomers may be used alone or in combination of two or more.
- component (a1) Polyolefin without acid group and acid anhydride group
- component (a1) examples of the raw material of the component (A) include polyolefins having no acidic group and acid anhydride group (hereinafter, referred to as “component (a1)”).
- component (a1) examples include polyethylene, polypropylene, a random copolymer of propylene and ethylene, a block copolymer of propylene and ethylene, a random copolymer of ethylene and ⁇ -olein, and a block of ethylene and ⁇ -olefin.
- examples thereof include copolymers, random copolymers of propylene and ⁇ -olefin, block copolymers of propylene and ⁇ -olefin, and the like.
- the ⁇ -olefin examples include 1-butene, isobutylene, 1-hexene and 1-octene.
- polypropylene, propylene-ethylene block copolymer, propylene-ethylene random copolymer, propylene and ⁇ -olefin random copolymer, and propylene and ⁇ -olefin can be improved in terms of improving temperature and water resistance.
- Polypropylene-based polymers such as block copolymers are preferable.
- the propylene unit in the component (a1) is 50% by mass or more.
- component (a1) only one type may be used, or two or more types may be used in combination.
- the acid value of the component (A) is 0.01 mgKOH / g to 6.5 mgKOH / g. It is 0.01 mgKOH / g or more, more preferably 0.1 mgKOH / g or more, and particularly preferably 0.5 mgKOH / g or more in that an adhesive force to a metal member can be imparted. Further, in terms of improving the temperature resistance, it is 6.5 mgKOH / g or less, more preferably 3.0 mgKOH / g or less, further preferably 2.0 mgKOH / g or less, and particularly preferably 1.0 mgKOH / g or less.
- the acid value can be measured according to JIS K 0070: 1992.
- the melting point of the component (A) is preferably 100 ° C. to 200 ° C., more preferably 120 ° C. to 180 ° C. 100 ° C. or higher is preferable from the viewpoint of improving heat resistance and water resistance, and 200 ° C. or lower is preferable from the viewpoint of improving workability.
- the melting point is increased by 10 ° C./min from 25 ° C. to 230 ° C. using a differential scanning calorimeter (DSC) (for example, DSCQ100 manufactured by TA Instruments) and enclosing about 20 mg of a sample in an aluminum pan for measurement. It can be obtained as the melting peak temperature when the measurement is performed at the temperature rate.
- DSC differential scanning calorimeter
- the melt flow rate of the component (A) (hereinafter referred to as "MFR") is preferably 0.1 g / 10 minutes to 30 g / 10 minutes, more preferably 0, under the measurement conditions of 230 ° C. and a test pressure of 1.96 MPa. .1 g / 10 minutes to 20 g / 10 minutes. From the viewpoint of improving workability, 0.1 g / 10 minutes or more is preferable, and from the viewpoint of improving heat resistance and water resistance, 30 g / 10 minutes or less is preferable. MFR conforms to JIS K 7210: 2014 and can be measured under the following conditions.
- the component (A) preferably contains a propylene unit.
- the content of the propylene unit in the component (A) is preferably 50% by mass or more, more preferably 80% by mass or more, based on the component (A), in that the temperature resistance can be improved. More preferably, it is 90% by mass or more.
- the component (A) may be used alone or in combination of two or more.
- the content of the component (A) is preferably 80% by mass to 100% by mass based on 100% by mass of the adhesive resin layer because of its excellent heat resistance and water resistance. , More preferably 90% by mass to 100% by mass.
- the adhesive resin layer of the present disclosure contains the component (A), but various components can be blended depending on the purpose. Since the adhesive resin layer of the present disclosure may have poor temperature and water resistance, it is preferable that the adhesive resin layer does not contain a polyfunctional isocyanate compound, and for example, the content is preferably 100 ppm or less.
- component (B) styrene-based thermoplastic elastomers
- component (B) styrene-based thermoplastic elastomers
- tackifiers antioxidants, hindered amine-based light stabilizers, ultraviolet absorbers, and antistatic agents.
- the adhesive resin layer of the present disclosure may contain a polyolefin other than the above component (A) (for example, component (a1)).
- the adhesive resin layer of the present disclosure can further contain a styrene-based thermoplastic elastomer as the component (B).
- a styrene-based thermoplastic elastomer By further containing a styrene-based thermoplastic elastomer, the adhesive strength can be improved.
- component (B) examples include styrene-butadiene copolymer, epoxy-modified styrene-butadiene copolymer, styrene-butadiene-styrene block copolymer, and styrene-ethylene / propylene-styrene block copolymer (hereinafter, "SEPS"), styrene-ethylene / butylene-styrene block copolymer (hereinafter referred to as "SEBS”), styrene-isoprene / butadiene-styrene block copolymer, styrene-isoprene-styrene block copolymer, etc.
- Styrene-based resin and the like which may not have an acidic group and an acid anhydride group, may have an acidic group and / or an acid anhydride group, and have an amino group. May be good.
- a modification method for introducing an acidic group and / or an acid anhydride group a known method can be adopted.
- graft modification such as melt-kneading the acidic group and / or acid anhydride group-containing monomer with the styrene resin in the presence of a radical polymerization initiator such as an organic peroxide or an aliphatic azo compound can be mentioned. Be done.
- a modification method for introducing an amino group a known method can be adopted.
- terminal modification such as adding an amino group-containing compound to the living terminal of the styrene resin obtained by living anion polymerization, or a radical polymerization initiator such as an organic peroxide or an aliphatic azo compound
- 2- Examples thereof include graft modification such as melt-kneading an amine compound having an unsaturated bond such as (1-cyclohexenyl) ethylamine with the styrene-based resin.
- SEPS and SEBS are preferable in that both temperature resistance and workability can be achieved.
- the acid value of the component (B) is preferably 80 mgKOH / g or less in that stable quality can be maintained. Further, 50 mgKOH / g or less is more preferable, 20 mgKOH / g or less is particularly preferable, and 0.0 mgKOH / g may be used, in that the temperature resistance can be improved.
- the MFR of the component (B) is preferably 1 g / 10 minutes to 100 g / 10 minutes, more preferably 1 g / 10 minutes to 90 g / 10 minutes under the measurement conditions of 230 ° C. and a test pressure of 1.96 MPa. 1 g / 10 minutes or more is preferable from the viewpoint of improving workability, and 100 g / 10 minutes or less is preferable from the viewpoint of improving heat resistance. MFR conforms to JIS K 7210: 2014 and can be measured under the following conditions.
- the content of the component (B) is preferably 20% by mass or less, more preferably 1% by mass to 20% by mass, and 1% by mass with respect to the total of the components (A) and (B). It is particularly preferably% to 10% by mass.
- the lower limit of the content of the component (B) is not limited and exceeds 0% by mass with respect to the total of the components (A) and (B). It can be set appropriately within the range.
- the content of the component (A) corresponding to the preferable range of the content of the component (B) is 80% by mass or more and 80% by mass to 99% by mass with respect to the total of the components (A) and (B). , 90% by mass to 99% by mass, respectively.
- the upper limit of the content of the component (A) is within a range of less than 100% by mass with respect to the total of the components (A) and (B). It can be set as appropriate.
- the content of the component (B) is preferably 1% by mass or more in terms of excellent processability and adhesive strength, and preferably 20% by mass or less in terms of improving heat resistance.
- the tackifier can be blended for the purpose of improving the adhesive strength.
- tackifier known ones can be used, and examples thereof include terpen-based resin, rosin-based resin, aliphatic petroleum resin, alicyclic petroleum resin, copolymer petroleum resin, and hydrogenated petroleum resin. Be done.
- terpene-based resin examples include ⁇ -pinene polymer, ⁇ -pinene polymer, and a copolymer of these with phenol, bisphenol A, or the like.
- rosin-based resin examples include natural rosin, polymerized rosin, and ester derivatives thereof.
- Aliphatic petroleum resin is also called C5 resin, and is generally a resin synthesized from the C5 fraction of petroleum.
- the alicyclic petroleum resin is also called a C9 resin, and is generally a resin synthesized from the C9 fraction of petroleum.
- copolymerized petroleum resin examples include C5 / C9 copolymerized resin and the like.
- Hydrogenated petroleum resin is generally produced by hydrogenation of the above-mentioned various petroleum resins.
- the content of the tackifier is preferably 1% by mass to 20% by mass, more preferably 1% by mass or more, based on 100% by mass of the adhesive resin layer in terms of excellent temperature and water resistance. It is 10% by mass.
- the acid value of the adhesive resin layer of the present disclosure is preferably 0.01 mgKOH / g to 6.5 mgKOH / g. From the viewpoint of improving the adhesive force to the metal member, 0.01 mgKOH / g or more is preferable, 0.1 mgKOH / g or more is more preferable, and 0.5 mgKOH / g or more is particularly preferable. Further, 6.5 mgKOH / g or less is preferable, 3.0 mgKOH / g or less is more preferable, and 1.5 mgKOH / g or less is particularly preferable, from the viewpoint of improving the temperature resistance.
- the acid value can be measured according to JIS K 0070: 1992.
- Examples of the method for adjusting the acid value of the adhesive resin layer include a method for adjusting the content of the component (A) in the adhesive resin layer, a polyolefin having an acid value of 0.05 mgKOH / g to 100 mgKOH / g, and (a1). Examples thereof include a method of blending with an ingredient.
- the melting point of the adhesive resin layer of the present disclosure is preferably 100 ° C. to 200 ° C., more preferably 120 ° C. to 180 ° C. 100 ° C. or higher is preferable from the viewpoint of improving heat resistance and water resistance, and 200 ° C. or lower is preferable from the viewpoint of improving workability.
- the melting point is increased by 10 ° C./min from 25 ° C. to 230 ° C. using a differential scanning calorimeter (DSC) (for example, DSCQ100 manufactured by TA Instruments) and enclosing about 20 mg of a sample in an aluminum pan for measurement. It can be obtained as the melting peak temperature when the measurement is performed at the temperature rate.
- DSC differential scanning calorimeter
- the MFR of the adhesive resin layer of the present disclosure is preferably 1 g / 10 minutes to 30 g / 10 minutes, more preferably 5 g / 10 minutes to 20 g / 10 minutes under the measurement conditions of 230 ° C. and a test pressure of 1.96 MPa. .. 1 g / 10 minutes or more is preferable from the viewpoint of improving workability, and 30 g / 10 minutes or less is preferable from the viewpoint of improving heat resistance.
- MFR conforms to JIS K 7210: 2014 and can be measured under the following conditions.
- the method for forming the adhesive resin layer is not limited, and can be appropriately selected from commonly used methods.
- a composition for forming an adhesive resin layer (hereinafter referred to as "adhesive composition”) can be melt-kneaded and extruded to form an adhesive resin layer on the easy-adhesive layer.
- the extrusion molding include a coextrusion method and an extrusion laminating method.
- the adhesive composition of the present disclosure can be produced by a known method. Specifically, it is preferable to obtain the component (A) and, if necessary, other components by mixing them using a Henschel mixer, a Banbury mixer, a V-type blender, a tumbler blender, a ribbon blender, or the like, and the mixture is uniaxially mixed. It can be obtained in the form of pellets by melt-kneading at 180 to 300 ° C., preferably 190 to 260 ° C. using an extruder, a multi-screw extruder, a roll or a kneader.
- the thickness of the adhesive resin layer may be appropriately set according to the material, application, etc. of the metal member, and is not particularly limited, but is preferably 10 to 200 ⁇ m, more preferably 20 to 200 ⁇ m.
- the laminate of the present disclosure includes the easy-adhesive layer provided on both sides of the resin base material, the adhesive resin layer provided on the surface of the easy-adhesive layer opposite to the resin base material, respectively. It is preferable to have. By providing adhesive resin layers on both sides of the laminate, the two adherends can be joined via the laminate.
- the composition of the two easy-adhesion layers may be the same or different. Further, the compositions of the two adhesive resin layers may be the same or different.
- Metal member is not limited as long as the ratio of the bipolar term to the surface free energy is 0.01% to 5.0%, and is not limited, for example, iron, aluminum, titanium, magnesium, copper, nickel, chromium, etc.
- Examples include metal members including.
- a metal member containing titanium is preferable because it has excellent acid resistance.
- Specific examples of the metal member include iron, aluminum, titanium, magnesium, copper, nickel, chromium and other metals, and alloys thereof.
- titanium or a titanium alloy is preferable as the material of the metal member because it is excellent in acid resistance.
- the ratio of the dipole term to the surface free energy is preferably 0.01% to 2.5%, more preferably 0.01% to 1.5% in terms of excellent temperature and water resistance. It is particularly preferably 0.01% to 1.0%.
- the surface free energy of the metal member and their dispersion term, dipole term and hydrogen bond term shall be represented by the following abbreviations.
- the proportion of the dipole section occupying the surface free energy of the metal member is calculated by " ⁇ M P ⁇ ⁇ M ⁇ 100".
- ⁇ M Surface free energy of metal member ( ⁇ M D + ⁇ M P + ⁇ M H ) ⁇ M D : Dispersion term of surface free energy of metal member ⁇ M P : Dipole term of surface free energy of metal member ⁇ M H : Hydrogen bond term of surface free energy of metal member
- ⁇ M , ⁇ M D , ⁇ M P , and ⁇ M H are measured by the three-point method under the following conditions by the intravenous drop method using a contact angle meter specified in JIS R 3257: 1999. Then, it is calculated using the extended Fawkes formula. Measurement temperature: 25 ° C Liquid: water, ⁇ -bromonaphthalene, diiodomethane
- the thickness of the metal member may be appropriately set according to the material, application, etc., and is not particularly limited.
- the ratio of the dipole term to the surface free energy bonded to at least a part of the surface of the laminated body and the adhesive resin layer of the laminated body is 0.01% or more. It has a metal member which is 5.0%.
- the metal member may be bonded to at least a part of the surface of the adhesive resin layer existing in the bonded body of the present disclosure, and when a plurality of adhesive resin layers are present, the metal member may be bonded to at least a part of the surface of the adhesive resin layer. It does not have to be bonded to the surface of all adhesive resin layers. For example, when there is only one adhesive resin layer present in the bonded body of the present disclosure, the metal member may be bonded to a part of the surface of one adhesive resin layer. Further, when there are a plurality of adhesive resin layers present in the bonded body of the present disclosure, it is sufficient that the metal member is bonded to a part of the surface of at least one adhesive resin layer.
- the bonded body of the present disclosure has high adhesive strength because the adhesive resin layer and the metal member are bonded to each other, and further, water to the adhesive interface between the adhesive resin layer and the metal member is provided. Intrusion can be reduced. Therefore, the bonded body of the present disclosure has excellent heat resistance and water resistance.
- the laminated body and the metal member in the bonded body of the present disclosure are as described in "1. Laminated body" above, and the preferable range is also the same.
- the metal member may be used alone or in combination of two or more.
- the difference between the surface free energy of the metal member and the surface free energy of the adhesive resin layer is preferably 5.0 mN / m or more, and more preferably 6.0 mN / m or more. preferable.
- the difference between the surface free energy of the metal member and the surface free energy of the adhesive resin layer is preferably 10.0 mN / m or more.
- the surface free energy of the adhesive resin layer is preferably smaller than the surface free energy of the metal member.
- the difference between the surface free energy of the metal member and the surface free energy of the adhesive resin layer is calculated by " ⁇ M ⁇ ⁇ A". Further, in terms of maintaining stable quality, heat resistance and peeling strength, 30 mN / m or less is preferable, 15 mN / m or less is more preferable, and 13 mN / m or less is particularly preferable.
- the surface free energy of the adhesive resin layer and their dispersion term, dipole term and hydrogen bond term shall be represented by the following abbreviations.
- gamma A surface free energy of the adhesive resin layer ( ⁇ A D + ⁇ A P + ⁇ A H) ⁇
- a D Dispersion term of surface free energy of adhesive resin layer ⁇
- a P Dipole term of surface free energy of adhesive resin layer ⁇
- a H Hydrogen bond term of surface free energy of adhesive resin layer
- the ⁇ A, ⁇ A D, ⁇ A P, and gamma A H is, JIS R 3257: by sessile drop method using a contact angle meter as specified in 1999, measuring the contact angle by 3-point method under the following conditions Then, it is calculated using the extended Fawkes formula. Measurement temperature: 25 ° C Liquid: water, ⁇ -bromonaphthalene, diiodomethane
- a member other than the metal member may be bonded to at least a part of the surface of the adhesive resin layer of the laminated body.
- Other members may be glass, thermoplastic resin, or the like.
- glass examples include alkaline glass, non-alkali glass, quartz glass and the like.
- thermoplastic resin examples include polyolefin resins, polyester resins, polyamide resins, polyacrylonitrile resins, polyvinyl alcohol resins and polyvinyl chloride resins.
- the shape of the metal member and other members may be appropriately set according to the intended use, and is not particularly limited, and examples thereof include a film shape, a sheet shape, a plate shape, an angle shape, and a rod shape.
- the adhesive composition of the present disclosure can be used in the form of pellets, and the pellets can be used in the form of a film or sheet (hereinafter referred to as "adhesive film") using a film forming machine. Further, it is melt-kneaded at a temperature of 50 ° C. to 200 ° C. by a T-die method, an inflation method, a calender method or a screw type extruder, and adhered to one or both sides of a metal, glass or thermoplastic resin which is a member by extrusion molding. It may be used as an adhesive film in which an adhesive resin layer composed of an agent composition is laminated.
- thermoplastic resin When a thermoplastic resin is used as the member, it is preferable to obtain an adhesive film having a thermoplastic resin layer by extrusion-molding the adhesive composition of the present disclosure by a co-extrusion method or an extrusion laminating method. ..
- the laminates and conjugates of the present disclosure can be used in various industrial fields such as electrical fields, automobile fields and other industrial fields, particularly in the field of in-vehicle batteries such as fuel cells.
- the laminate of the present disclosure may be used for applications other than fuel cells.
- Examples of applications in the electrical field include decoration by attaching a decorative sheet, adhesion of metal members and resin, and sealing of electronic parts in mobile devices, television housings, white goods housings, and the like.
- Examples of applications in the automobile field include adhesion of exterior materials made of metal / resin in interior / exterior members such as pillars, moldings, door trims, spoilers and roofs, genuine leather, fabrics, instrument panel foam sheets and decorative sheets. There is adhesion of materials.
- Examples of applications in other industrial fields include adhesion between films of industrial packaging materials and multilayer films such as barrier films.
- Examples of applications in other industrial fields include adhesion of logistics materials, housing materials, daily necessities, and sports equipment.
- T represents the titration amount (mL)
- F represents the factor of the titration solution
- W represents the sampling amount (g).
- MFR The MFR (unit: g / 10 minutes) was measured under the following conditions. ⁇ Equipment: Flow tester CFT-500 (manufactured by Shimadzu Corporation) ⁇ Dice: ⁇ 1mm ⁇ 10mm -Test pressure: 1.96 MPa ⁇ Cylinder area: 1 cm 2 ⁇ Cylinder temperature: 230 °C
- ⁇ Glass-transition temperature 10 mg of the sample is enclosed in an aluminum pan for measurement and mounted on a differential scanning calorimeter (Q100 type DSC manufactured by TA Instruments), and the temperature is raised from 25 ° C. to 300 ° C. at a rate of 20 ° C./min to 300 ° C. After holding for 5 minutes, it was taken out and cooled on a metal plate to quench it.
- This pan was mounted on the differential scanning calorimeter again, and the temperature was raised from 25 ° C. to 20 ° C./min to measure the glass transition temperature (Tg: ° C.) and the melting point (Tm: ° C.). The glass transition temperature was taken as the extrapolation start temperature.
- SP value [Solution parameter (SP value)]
- the SP value was determined by the following method. From the chemical structural formulas of the used resin base material, adhesive resin layer, and easy-adhesive layer, using the Fedors formula, "Polymer Eng. &Sci.”, Vol. 14, The SP value was calculated by referring to No. 2 (1974), pp. 148 to 154.
- Ev Evaporation energy
- V Molar volume
- ⁇ ei Evaporation energy of atom or atomic group of i component
- ⁇ vi Molar volume of atom or atomic group of i component
- Example 1 [Manufacturing of laminated body] (Preparation of easy adhesive) An easy-to-adhesive (solid content concentration: 4% by mass) was prepared according to the following formulation. Ion-exchanged water was used as the diluting solvent. -Acrylic resin (manufactured by Nippon Carbite Industries, Ltd., trade name RX7770): 85 parts by mass-Epoxy-based cross-linking agent (manufactured by Mitsubishi Gas Chemical Company, trade name TETRAD-X): 7.5 parts by mass-surfactant Agent (manufactured by Sanyo Chemical Industries, Ltd., trade name Sannonic SS-70): 7.5 parts by mass
- an adhesive resin layer having the composition shown in Table 4 was formed on the easy-adhesive layers on both sides of the obtained biaxially stretched film by an extrusion laminating method to obtain a laminated body.
- the thickness of each of the obtained adhesive resin layers was 50 ⁇ m.
- the conditions for extrusion lamination were an extrusion temperature of 230 ° C.
- Examples 2-5 and 10 and Comparative Examples 1-8 A laminate was produced in the same manner as in Example 1 except that the structure of the adhesive resin layer and the metal member used were changed as shown in Table 4.
- Example 6 A laminate was produced in the same manner as in Example 1 except that a resin base material having an easy-adhesion layer was produced according to the following. Polyethylene terephthalate having an intrinsic viscosity of 0.58 dl / g (35 ° C., orthochlorophenol) as a resin using manganese acetate tetrahydrate as a transesterification catalyst and antimony trioxide as a polymerization catalyst (shown as "PET" in Table 4). .) was synthesized. The obtained resin is dried in a 170 ° C.
- the film was guided to a tenter while holding both ends of the film with clips, and stretched 3.5 times in the lateral direction in an atmosphere heated to 135 ° C. Then, the film was heat-fixed at 220 ° C. for 40 seconds in a tenter, relaxed by 1% in the width direction at 220 ° C., slowly cooled uniformly and cooled to room temperature to obtain a biaxially stretched film having a thickness of 200 ⁇ m.
- Examples 7-9 A laminate was produced in the same manner as in Example 1 except that the structure of the easy-adhesion layer was changed as shown in Table 4.
- a portion where the adhesive resin layer is not adhered is provided at the other end portion of the metal member in the joint body in the longitudinal direction. Then, the test piece was obtained by accommodating in an environment adjusted to 25 ° C. for 3 days. Of the two metal members of the obtained test piece, the portions where the adhesive resin layer is not adhered are fixed to the upper and lower chucks, respectively, and the peeling adhesive strength (N /) between the metal member and the adhesive resin layer. 10 mm) was measured. The measurement conditions were a temperature of 25 ° C. and a tensile speed of 30 mm / min.
- the laminate of the present disclosure can be used in various industrial fields such as the electric field, the automobile field, and other industrial fields, particularly in the in-vehicle battery field such as a fuel cell.
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Abstract
Description
特許文献1に記載の接着性シール部材を用いた接合体では、耐水性は比較的良好なものの、温水存在下では接着力低下が著しいという問題があった。
特許文献2に記載の接合体の製造方法では、表面自由エネルギーに占める双極子項の割合が5.0%以下である低極性の金属部材に対しては、表面処理の有無に関わらず、ポリオレフィンの膜厚を200μmよりも薄膜とした場合には、耐水性に劣り、特に、温水存在下では接着力低下が著しいという問題があった。
特許文献3に記載のホットメルト接着性樹脂フィルム、及び特許文献4に記載の接着剤組成物においても、上記低極性の金属部材に対しては、特に、温水存在下において接着力の低下が著しいという問題があった。
<1> 樹脂基材と、上記樹脂基材の少なくとも一方の表面に設けられた易接着層と、上記易接着層の上記樹脂基材とは反対側の表面に設けられた接着性樹脂層と、を有し、上記接着性樹脂層は、酸性基及び酸無水物基からなる群より選択される少なくとも1種の基を有し、酸価が0.01mgKOH/g~6.5mgKOH/gであるポリオレフィンを含有し、表面自由エネルギーに占める双極子項の割合が0.01%~5.0%である金属部材を接着するための積層体。
<2> 上記易接着層の溶解パラメーターが、上記接着性樹脂層の溶解パラメーターより大きく、上記樹脂基材の溶解パラメーターより小さく、上記易接着層の溶解パラメーターと上記接着性樹脂層の溶解パラメーターとの差の絶対値が、3.0(J/cm3)1/2以下である<1>に記載の積層体。
<3> 上記易接着層の厚みが、8nm~200nmである<1>又は<2>に記載の積層体。
<4> 上記樹脂基材のガラス転移温度が、90℃以上である<1>~<3>のいずれか1つに記載の積層体。
<5> 上記樹脂基材の両面に設けられた上記易接着層と、上記易接着層の上記樹脂基材とは反対側の表面にそれぞれ設けられた上記接着性樹脂層と、を有する<1>~<4>のいずれか1つに記載の積層体。
<6> 上記酸性基が、カルボン酸基を含む<1>~<5>のいずれか1つに記載の積層体。
<7> 上記酸無水物基が、カルボン酸無水物基を含む<1>~<6>のいずれか1つに記載の積層体。
<8> 上記ポリオレフィンがプロピレン単位を含み、上記プロピレン単位の含有量が、ポリオレフィンに対して、50質量%以上である<1>~<7>のいずれか1つに記載の積層体。
<9> 上記ポリオレフィンの酸価が、0.01mgKOH/g~3.0mgKOH/gである<1>~<8>のいずれか1つに記載の積層体。
<10> 上記接着性樹脂層が、スチレン系熱可塑性エラストマーをさらに含有する<1>~<9>のいずれか1つに記載の積層体。
<11> 上記スチレン系熱可塑性エラストマーの含有量が、上記ポリオレフィン及び上記スチレン系熱可塑性エラストマーの合計に対して、20質量%以下である<10>に記載の積層体。
<12> 上記接着性樹脂層の酸価が、0.01mgKOH/g~6.5mgKOH/gである<1>~<11>のいずれか1つに記載の積層体。
<13> 積層体を用いて金属部材を接着する接着方法であって、前記積層体は、<1>~<12>のいずれか1つに記載の前記積層体であり、前記金属部材は、表面自由エネルギーに占める双極子項の割合が0.01%~5.0%である、接着方法。
本開示において、「質量%」と「重量%」とは同義であり、「質量部」と「重量部」とは同義である。
本開示において、2以上の好ましい態様の組み合わせは、より好ましい態様である。
本開示の積層体は、樹脂基材と、上記樹脂基材の少なくとも一方の表面に設けられた易接着層と、上記易接着層の上記樹脂基材とは反対側の表面に設けられた接着性樹脂層と、を有し、上記接着性樹脂層は、酸性基及び酸無水物基からなる群より選択される少なくとも1種の基を有し、酸価が0.01mgKOH/g~6.5mgKOH/gであるポリオレフィンを含有し、表面自由エネルギーに占める双極子項の割合が0.01%~5.0%である金属部材を接着するための積層体である。
本開示においては接着性樹脂層を有する積層体の基材として樹脂基材を用いる。かかる基材を構成する樹脂は、目的とする用途において基材に求められる特性に応じて選択可能であるが、湿熱環境下における接着性樹脂層との密着性の向上効果を高くし、金属部材との密着性の向上効果を高くするため、ガラス転移温度(Tg)は高い方が好ましく、75℃以上が好ましく、より好ましくは90℃以上、さらに好ましくは100℃以上である。したがい、熱可塑性樹脂であることが好ましい。樹脂基材のガラス転移温度の上限値は、取扱い性の観点から、200℃以下であることが好ましい。
試料10mgを測定用のアルミニウム製パンに封入して示差走査熱量計(TAインスツルメンツ社製・Q100型DSC)に装着し、25℃から20℃/分の速度で300℃まで昇温させ、300℃で5分間保持した後取出して金属板上で冷却することで急冷する。このパンを再度、示差走査熱量計に装着し、25℃から20℃/分の速度で昇温させてガラス転移温度(Tg:℃)及び融点(Tm:℃)を測定する。なお、かかるガラス転移温度は、補外開始温度とする。
かかるポリエステル樹脂の具体例として、ポリエチレンテレフタレート、ポリエチレンイソフタレート、ポリブチレンテレフタレート、ポリエチレン-2,6-ナフタレート、ポリエチレン-2,7-ナフタレート、ポリブチレン-2,6-ナフタレートのホモポリマーを好ましく例示することができる。好ましくはガラス転移温度が75℃以上の範囲内においては、他のモノマーを共重合して共重合ポリマーとしてもよい。また、ポリエステル樹脂は、ポリマーブレンドとしてもよい。
共重合成分としては、例えば、シュウ酸、アジピン酸、フタル酸、セバシン酸、ドデカンカルボン酸、イソフタル酸、テレフタル酸、1,4-シクロヘキサンジカルボン酸、4,4’-ジフェニルジカルボン酸、フェニルインダンジカルボン酸、2,6-ナフタレンジカルボン酸、2,7-ナフタレンジカルボン酸(メインポリマーがポリエチレン-2,7-ナフタレートでない場合)、テトラリンジカルボン酸、デカリンジカルボン酸、ジフェニルエーテルジカルボン酸等の如きジカルボン酸、p-オキシ安息香酸、p-オキシエトキシ安息香酸の如きオキシカルボン酸、或いはプロピレングリコール、トリメチレングリコール、テトラメチレングリコール、ヘキサメチレングリコール、シクロヘキサンメチレングリコール、ネオペンチルグリコール、ビスフェノールスルホンのエチレンオキサイド付加物、ビスフェノールAのエチレンオキサイド付加物、ジエチレングリコール、ポリエチレンオキシドグリコール等の如き2価アルコール類等を好ましく用いることができる。
これらの化合物は、1種のみでなく2種以上を用いることができる。またこれらの中でもさらに好ましくは、酸成分としてはイソフタル酸、テレフタル酸、4,4’-ジフェニルジカルボン酸、2,6-ナフタレンジカルボン酸、2,7-ナフタレンジカルボン酸、p-オキシ安息香酸、グリコール成分としてはトリメチレングリコール、ヘキサメチレングリコール、ネオペンチルグリコール、ビスフェノールスルホンのエチレンオキサイド付加物を例示することができる。
ガラス転移温度が90℃以上のポリエステル樹脂の好ましい例としては、特にポリエチレンナフタレートが好ましい。ガラス転移温度が90℃以上である限りにおいて、ポリエチレンナフタレートは共重合ポリマーとしてもよい。また、ポリエチレンナフタレートは、ポリマーブレンドとしてもよい。なかでもポリエチレン-2、6-ナフタレートを主体とするポリエステル樹脂が力学的物性及び耐湿熱性が良いので好ましい。ここで「主体とする」とは、ポリエステル樹脂の全繰り返し単位の90モル%以上、好ましくは95モル%以上がエチレン-2,6-ナフタレート単位であることを表す。
本開示における樹脂基材には、本開示の目的を阻害しない限りにおいて、滑り性を向上させる等の目的で必要に応じて適当なフィラーを含有させることができる。このフィラーとしては、従来からポリエステルフィルム等のフィルム及びシートの滑り性付与剤として知られているものを用いることができるが、例えば、炭酸カルシウム、酸化カルシウム、酸化アルミニウム、カオリン、酸化珪素、酸化亜鉛、カーボンブラック、炭化珪素、酸化錫、架橋アクリル樹脂粒子、架橋ポリスチレン樹脂粒子、メラミン樹脂粒子、架橋シリコン樹脂粒子等を挙げることができる。さらに樹脂基材には、着色剤、帯電防止剤、酸化防止剤、有機滑材、触媒等をも適宜添加することができる。
本開示に用いられる樹脂基材及びそれに用いられる樹脂は、当業者に従来公知の方法で製造可能である。
以下、樹脂としてポリエステル樹脂を用いた場合について代表例として説明する。なお、他の樹脂の場合も下記を参考にして樹脂基材を得ればよい。
本開示におけるポリエステル樹脂は、従来公知の方法、例えばテレフタル酸、ナフタレンジカルボン酸等のカルボン酸とグリコールとの反応で直接低重合度ポリエステル樹脂を得る方法、ジカルボン酸の低級アルキルエステルとグリコールとをエステル交換触媒を用いて反応させた後、重合触媒の存在下で重合を行う方法等で、得ることができる。
本開示に用いられるポリエステルフィルムは、例えば上記のポリエステル樹脂をシート状に溶融押出し、キャスティングドラムで冷却固化させて未延伸フィルムとし、この未延伸フィルムを「Tg(単位:℃)」~「Tg(単位:℃)+60℃」で長手方向(製膜機械軸方向のこと。縦方向又はMD(Machine Direction)ともいう。)に1回もしくは2回以上の合計の倍率が3倍~6倍になるよう延伸し、「Tg(単位:℃)」~「Tg(単位:℃)+60℃」で幅方向(製膜機械軸方向と厚み方向とに垂直な方向のこと。横方向又はTD(Transverse Direction)ともいう。)に1回もしくは2回以上の合計の倍率が3倍~5倍になるように延伸し、必要に応じて更に「Tm(単位:℃)-80℃」~「Tm(単位:℃)-20℃」で1秒間~60秒間熱処理を行い、必要に応じて更に熱処理温度より10℃~20℃低い温度で幅方向に0%~20%収縮させながら再熱処理を行うことにより得ることができる。なお、ここでTgはフィルムの原料であるポリエステル樹脂のガラス転移温度、Tmは融点を表す。また、上記延伸は、逐次二軸延伸でもよいし、同時二軸延伸でもよい。
本開示においては、樹脂基材に優れた接着性を付与するために、上記樹脂基材の少なくとも一方の表面に、易接着を目的とした層(以下、「易接着層」という。)を形成する。かかる易接着層は塗膜であってもよい。このような易接着層は、本開示の接着性樹脂層との密着性を向上させることができる。
易接着層のSP値は、接着性樹脂層のSP値よりも大きいことが好ましく、樹脂基材のSP値よりも小さいことが好ましい。易接着層のSP値、接着性樹脂層のSP値、及び樹脂基材のSP値の上記大小関係において、易接着層のSP値と接着性樹脂層のSP値との差(すなわち、「易接着層のSP値」-「接着性樹脂層のSP値」)の絶対値は、3.0(J/cm3)1/2以下であることが好ましく、2.5(J/cm3)1/2以下であることがより好ましく、2.0(J/cm3)1/2以下であることが特に好ましい。なお、易接着層のSP値と接着性樹脂層のSP値との差の絶対値の下限値は、0(J/cm3)1/2を超えることが好ましく、1.0(J/cm3)1/2以上であることがより好ましい。
δi=[Ev/V]1/2=[Δei/Δvi]1/2
Ev:蒸発エネルギー
V:モル体積
Δei:i成分の原子又は原子団の蒸発エネルギー
Δvi:i成分の原子又は原子団のモル体積
全原子又は全原子団の総和として下記式からSP値を求める。
σ=(Σei/Σvi)1/2
カルボキシル基又はその塩、酸無水物基を有する化合物としては、アクリル酸、メタクリル酸、イタコン酸、マレイン酸、これらのカルボン酸のナトリウムなどとの金属塩、アンモニウム塩、無水マレイン酸などが挙げられる。
スルホン酸基又はその塩を有する化合物としては、ビニルスルホン酸、スチレンスルホン酸、これらのスルホン酸のナトリウムなどとの金属塩、アンモニウム塩などが挙げられる。
アミド基又はアルキロール化されたアミド基を有する化合物としては、アクリルアミド、メタクリルアミド、N-メチルメタクリルアミド、メチロール化アクリルアミド、メチロール化メタクリルアミド、ウレイドビニルエーテル、β-ウレイドイソブチルビニルエーテル、ウレイドエチルアクリレートなどが挙げられる。
アミノ基若しくはアルキロール化されたアミノ基又はそれらの塩を有する化合物としては、ジエチルアミノエチルビニルエーテル、2-アミノエチルビニルエーテル、3-アミノプロピルビニルエーテル、2ーアミノブチルビニルエーテル、ジメチルアミノエチルメタクリレート、ジメチルアミノエチルビニルエーテル、それらのアミノ基をメチロール化したもの、ハロゲン化アルキル、ジメチル硫酸、サルトンなどにより4級化したものなどが挙げられる。
水酸基を有する化合物としては、β-ヒドロキシエチルアクリレート、β-ヒドロキシエチルメタクリレート、β-ヒドロキシプロピルアクリレート、β-ヒドロキシプロピルメタクリレート、β-ヒドロキシエチルビニルエーテル、5-ヒドロキシペンチルビニルエーテル、6-ヒドロキシヘキシルビニルエーテル、ポリエチレングリコールモノアクリレート、ポリエチレングリコールモノメタクリレート、ポリプロピレングリコールモノアクリレート、ポリプロピレングリコールモノメタクリレートなどが挙げられる。
エポキシ基を有する化合物としては、グリシジルアクリレート、グリシジルメタクリレートなどが挙げられる。その他官能基を有する化合物として、ビニルイソシアネート、アリルイソシアネートなどが挙げられる。
さらに、エチレン、プロピレン、メチルペンテン、ブタジエン、スチレン、αーメチルスチレン等のオレフィン類、ビニルメチルエーテル、ビニルエチルエーテル、ビニルトリアルコキシシラン、アクリロニトリル、メタクリロニトリル、塩化ビニリデン、塩化ビニル、フッ化ビニリデン、四フッ化エチレン、酢酸ビニルなどもビニル系単量体化合物として挙げられる。
本開示における易接着層は、上記バインダー樹脂に加えて、架橋剤を含有する組成物から形成されることが好ましい。これにより接着性がさらに向上する。架橋剤としては、オキサゾリン系架橋剤、グリシジルアミン系架橋剤が好ましく挙げられる。架橋剤の含有量は、バインダー樹脂100質量部に対して3質量部~40質量部が好ましく、4質量部以上、5質量部以上がより好ましく、また、35質量部以下、30質量部以下がより好ましい。
このような易接着層を、樹脂基材の少なくとも一方の表面に形成する方法としては、制限されず、通常用いられる方法から適宜選択することができる。例えば、易接着層を形成するための塗液を樹脂基材に塗布し、乾燥することによって、易接着層を形成することができる。共押出法又はラミネーション法によって形成してもよい。
本開示の接着性樹脂層は、酸性基及び酸無水物基からなる群より選択される少なくとも1種の基を有し、酸価が0.01~6.5mgKOH/gであるポリオレフィン(以下、「(A)成分」という。)を含有する。
(A)成分は、酸性基及び酸無水物基からなる群より選択される少なくとも1種の基を有する。
(A)成分の原料として酸性基含有モノマーが挙げられる。具体的には、エチレン性二重結合及びカルボン酸基等を、同一分子内に持つ化合物であり、各種の不飽和モノカルボン酸化合物及び不飽和ジカルボン酸化合物等が挙げられる。
(A)成分の原料として酸無水物基含有モノマーが挙げられる。具体的には、エチレン性二重結合及びカルボン酸無水物基等を、同一分子内に持つ化合物であり、前記不飽和モノカルボン酸化合物の酸無水物及び前記不飽和ジカルボン酸化合物の酸無水物等が挙げられる。
(A)成分の原料として酸性基及び酸無水物基を有しないポリオレフィン(以下、「(a1)成分」という。)が挙げられる。
酸価は、JIS K 0070:1992に準じて測定することができる。具体的には、混合キシレン:n―ブタノール=1:1質量比の混合溶媒に、精秤した試料を溶解させて試料溶液を得る。次いで、この試料溶液に、指示薬として1質量/体積%のフェノールフタレインエタノール溶液を数滴加え、滴定液として0.1mol/Lの水酸化カリウムのエチルアルコール溶液を用いて、滴定を行い、次式に従って酸価を算出する。次式において、Tは滴定量(mL)、Fは滴定液のファクター、Wは試料採取量(g)をそれぞれ表す。
酸価=(T×F×56.11×0.1)/W
融点は、示差走査熱量計(DSC)(例えば、TA Instruments社製、DSCQ100)を用い、サンプル約20mgを測定用のアルミニウム製パンに封入して、25℃から230℃まで10℃/分の昇温速度で測定を行ったときの融解ピーク温度として求めることができる。
MFRは、JIS K 7210:2014に準拠し、以下の条件で測定することができる。
・装置:フローテスターCFT-500((株)島津製作所製)
・ダイス:Φ1mm×10mm
・試験圧力:1.96MPa
・シリンダー面積:1cm2
・シリンダー温度:230℃
本開示の接着性樹脂層は、(A)成分を含有するものであるが、目的に応じて種々の成分を配合することができる。なお、本開示の接着性樹脂層には、耐温水性が悪くなる恐れがあることから、多官能イソシアネート化合物を含まない方が好ましく、例えば100ppm以下の含有量であることが好ましい。
なお、後記するその他成分は、例示した化合物の1種のみを使用してもよく、2種以上を併用してもよい。
本開示の接着性樹脂層は、(B)成分として、スチレン系熱可塑性エラストマーをさらに含有することができる。スチレン系熱可塑性エラストマーをさらに含有することで、接着力を向上することができる。
酸価=(T×F×56.11×0.1)/W
MFRは、JIS K 7210:2014に準拠し、以下の条件で測定することができる。
・装置:フローテスターCFT-500((株)島津製作所製)
・ダイス:Φ1mm×10mm
・試験圧力:1.96MPa
・シリンダー面積:1cm2
・シリンダー温度:230℃
(B)成分の含有量としては、加工性及び接着力に優れる点で、1質量%以上であることが好ましく、耐温水性を向上できる点で、20質量%以下であることが好ましい。
粘着付与剤は、接着力を向上する目的で配合することができる。
本開示の接着性樹脂層の酸価は、0.01mgKOH/g~6.5mgKOH/gが好ましい。金属部材に対する接着力を向上できる点で、0.01mgKOH/g以上が好ましく、0.1mgKOH/g以上がより好ましく、0.5mgKOH/g以上が特に好ましい。また、耐温水性を向上できる点で、6.5mgKOH/g以下が好ましく、3.0mgKOH/g以下がより好ましく、1.5mgKOH/g以下が特に好ましい。酸価は、JIS K 0070:1992に準じて測定することができる。具体的には、混合キシレン:n―ブタノール=1:1質量比の混合溶媒に、精秤した試料を溶解させて試料溶液を得る。次いで、この試料溶液に、指示薬として1質量/体積%のフェノールフタレインエタノール溶液を数滴加え、滴定液として0.1mol/Lの水酸化カリウムのエチルアルコール溶液を用いて、滴定を行い、次式に従って酸価を算出する。次式において、Tは滴定量(mL)、Fは滴定液のファクター、Wは試料採取量(g)をそれぞれ表す。
酸価=(T×F×56.11×0.1)/W
本開示の接着性樹脂層の融点は、100℃~200℃が好ましく、より好ましくは120℃~180℃である。耐温水性を向上できる点で、100℃以上が好ましく、加工性を向上できる点で、200℃以下が好ましい。
融点は、示差走査熱量計(DSC)(例えば、TA Instruments社製、DSCQ100)を用い、サンプル約20mgを測定用のアルミニウム製パンに封入して、25℃から230℃まで10℃/分の昇温速度で測定を行ったときの融解ピーク温度として求めることができる。
本開示の接着性樹脂層のMFRは、230℃、試験圧力1.96MPaの測定条件において、1g/10分~30g/10分が好ましく、より好ましくは5g/10分~20g/10分である。加工性を向上できる点で、1g/10分以上が好ましく、耐温水性を向上できる点で、30g/10分以下が好ましい。
MFRは、JIS K 7210:2014に準拠し、以下の条件で測定することができる。
・装置:フローテスターCFT-500((株)島津製作所製)
・ダイス:Φ1mm×10mm
・試験圧力:1.96MPa
・シリンダー面積:1cm2
・シリンダー温度:230℃
接着性樹脂層を形成する方法としては、制限されず、通常用いられる方法から適宜選択することができる。例えば、接着性樹脂層を形成するための組成物(以下、「接着剤組成物」という。)を溶融混練し、押出成形によって、易接着層上に接着性樹脂層を形成することができる。押出成形としては、例えば、共押出法、押出ラミネート法等が挙げられる。
金属部材としては、表面自由エネルギーに占める双極子項の割合が0.01%~5.0%であれば制限されず、例えば、鉄、アルミニウム、チタン、マグネシウム、銅、ニッケル、クロム等を含む金属部材が挙げられる。上記の中でも、耐酸性に優れる点で、チタンを含む金属部材が好ましい。また、金属部材の具体例としては、鉄、アルミニウム、チタン、マグネシウム、銅、ニッケル、クロム及びその他金属等、並びにそれらの合金等が挙げられる。上記の中でも、金属部材の材質としては、耐酸性に優れる点で、チタン又はチタン合金であることが好ましい。
γM D:金属部材の表面自由エネルギーの分散項
γM P:金属部材の表面自由エネルギーの双極子項
γM H:金属部材の表面自由エネルギーの水素結合項
測定温度:25℃
液体:水、α-ブロモナフタレン、ジヨードメタン
本開示の接合体は、上記積層体と、上記積層体の上記接着性樹脂層の表面の少なくとも一部に接合された、表面自由エネルギーに占める双極子項の割合が0.01%~5.0%である金属部材と、を有する。
γA:接着性樹脂層の表面自由エネルギー(γA D+γA P+γA H)
γA D:接着性樹脂層の表面自由エネルギーの分散項
γA P:接着性樹脂層の表面自由エネルギーの双極子項
γA H:接着性樹脂層の表面自由エネルギーの水素結合項
測定温度:25℃
液体:水、α-ブロモナフタレン、ジヨードメタン
本開示の積層体、及び接合体は、電気分野、自動車分野及びその他の工業分野等の様々な産業分野、特に燃料電池等の車載用電池分野において使用することができる。ただし、本開示の積層体は、燃料電池以外の用途に使用されてもよい。
酸価は、試料1g中に含まれる酸を中和するのに要する水酸化カリウムのミリグラム数を示し、JIS K 0070:1992に準じて測定した。
具体的には、混合キシレン:n―ブタノール=1:1質量比の混合溶媒に、精秤した試料を溶解させて試料溶液を得る。次いで、この試料溶液に、指示薬として1質量/体積%のフェノールフタレインエタノール溶液を数滴加え、滴定液として0.1mol/Lの水酸化カリウムのエチルアルコール溶液を用いて、滴定を行い、次式に従って酸価を算出した。
酸価=(T×F×56.11×0.1)/W
以下の条件でMFR(単位:g/10分)を測定した。
・装置:フローテスターCFT-500((株)島津製作所製)
・ダイス:Φ1mm×10mm
・試験圧力:1.96MPa
・シリンダー面積:1cm2
・シリンダー温度:230℃
JIS R 3257:1999に規定される接触角計を用いた静滴法により、以下の条件で3点法による接触角を測定し、拡張Fowkes式を用いて、γM、γM D、γM P及びγM H、並びにγA、γA D、γA P及びγA Hをそれぞれ計算した。また、静滴法に用いた各液体のγL、γL D、γL P及びγL Hを下記表1に示す。
装置:CA-X型接触角計(協和界面科学(株)製)
測定温度:25℃
液体:水、α-ブロモナフタレン、ジヨードメタン
試料10mgを測定用のアルミニウム製パンに封入して示差走査熱量計(TAインスツルメンツ社製・Q100型DSC)に装着し、25℃から20℃/分の速度で300℃まで昇温させ、300℃で5分間保持した後取出して金属板上で冷却することで急冷した。このパンを再度、示差走査熱量計に装着し、25℃から20℃/分の速度で昇温させてガラス転移温度(Tg:℃)及び融点(Tm:℃)を測定した。なお、かかるガラス転移温度は、補外開始温度とした。
JIS K 7130(1999年制定)の規定に準じ、各層の厚みを測定した。
以下の方法でSP値を求めた。
使用した樹脂基材、接着性樹脂層、易接着層の化学構造式から、Fedorsの計算式を用いて、「ポリマー・エンジニアリング・アンド・サイエンス(Polymer Eng.& Sci.)」,第14巻,第2号(1974),第148~154ページを参照して計算によりSP値を求めた。
δi=[Ev/V]1/2=[Δei/Δvi]1/2
Ev:蒸発エネルギー
V:モル体積
Δei:i成分の原子又は原子団の蒸発エネルギー
Δvi:i成分の原子又は原子団のモル体積
全原子又は全原子団の総和として下記式からSP値を求めた。
σ=(Σei/Σvi)1/2
下記表2に、使用した樹脂の酸価及びMFRを示す。
下記表3に、金属部材として使用した5種類(M1~M5)の材質、表面自由エネルギー、並びにそれらの分散項、双極子項、水素結合項及び表面自由エネルギーに占める双極子項の割合を示す。なお、金属部材としては、サイズが10mm×30mm、厚さは100μmの板を使用した。
(易接着剤の調製)
下記処方により易接着剤(固形分濃度4質量%)を調製した。希釈溶媒はイオン交換水を用いた。
・アクリル樹脂(日本カーバイト工業(株)製、商品名RX7770):85質量部
・エポキシ系架橋剤(三菱ガス化学(株)製、商品名TETRAD-X):7.5質量部
・界面活性剤(三洋化成工業(株)製、商品名サンノニックSS-70):7.5質量部
エステル交換触媒として酢酸マンガン四水塩を、重合触媒として三酸化アンチモンを用いて、固有粘度0.60dl/g(35℃、オルトクロロフェノール)のポリエチレン-2,6-ナフタレート(表4中「PEN」と示す。)を合成した。得られた樹脂を、170℃ドライヤーで6時間乾燥後、押出機に投入し、溶融温度300℃で溶融混練した。300℃のダイスリットより樹脂を押し出した後、表面温度25℃に設定したキャスティングドラム上で冷却固化させて未延伸フィルムを作製した。この未延伸フィルムを140℃に加熱したロール群に導き、長手方向に3.5倍で延伸し、25℃のロール群で冷却した。
縦延伸後のフィルムの両面に、上記易接着剤をロールコーター法により、最終的に得られる積層体における易接着層の厚みがそれぞれ50nmとなるように塗布した。続いて、フィルムの両端をクリップで保持しながらテンター内に導き、135℃に加熱された雰囲気中で横方向に3.5倍で延伸した。テンタ-内で、220℃で40秒間の熱固定を行い、220℃で幅方向に1%弛緩した後、均一に徐冷して室温まで冷やし、200μm厚みの二軸延伸フィルムを得た。
次に、得られた二軸延伸フィルムの両面の易接着層の上に、押出ラミネート法により、表4に示す組成の接着性樹脂層を形成し、積層体を得た。得られた接着性樹脂層のそれぞれの厚みは50μmであった。なお、押出ラミネートの条件は、押出温度230℃とした。
接着性樹脂層の構成及び用いる金属部材を表4のように変更する以外は、実施例1と同様にして積層体を製造した。
下記に従って易接着層を有する樹脂基材を製造する点以外は、実施例1と同様にして積層体を製造した。
エステル交換触媒として酢酸マンガン四水塩を、重合触媒として三酸化アンチモンを用いて、樹脂として固有粘度0.58dl/g(35℃、オルトクロロフェノール)のポリエチレンテレフタレート(表4中「PET」と示す。)を合成した。得られた樹脂を、170℃ドライヤーで6時間乾燥後、押出機に投入し、溶融温度300℃で溶融混練して300℃のダイスリットより押し出した後、表面温度25℃に設定したキャスティングドラム上で冷却固化させて未延伸フィルムを作成した。
この未延伸フィルムを140℃に加熱したロール群に導き、長手方向に3.5倍で延伸し、25℃のロール群で冷却した。
続いて、縦延伸後のフィルムの両面に、実施例1と同様にして易接着剤をロールコーター法により塗布した。
続いて、フィルムの両端をクリップで保持しながらテンターに導き、135℃に加熱された雰囲気中で横方向に3.5倍で延伸した。その後、テンター内で220℃で40秒間の熱固定を行い、220℃で幅方向に1%弛緩後、均一に徐冷して室温まで冷やし、200μm厚みの二軸延伸フィルムを得た。
易接着層の構成を表4のように変更する以外は、実施例1と同様にして積層体を製造した。
実施例1~10及び比較例1~8の積層体を用いて、はく離接着強さ、及び定荷重浸漬試験の落下時間について評価した。評価結果をまとめて表4に示す。
実施例1~10及び比較例1~8の積層体をそれぞれ10mm×20mmのサイズにカットした。得られた各積層体の両面の接着性樹脂層に、表4の記載にしたがって選択した板状の金属部材をそれぞれ加熱圧着して接合体を作製した。このときの条件は、温度160℃、圧力3.0MPa、圧着時間10秒とした。また、接合体の作製においては、積層体の長手方向の一方の端部と、金属部材の長手方向の一方の端部との位置を合わせて、積層体に金属部材を加熱圧着することで、接合体における金属部材の長手方向の他方の端部に、接着性樹脂層が接着されていない部分を設けた。その後、25℃に調温された環境で3日間収容して試験片を得た。
得られた試験片の2枚の金属部材のうち、接着性樹脂層が接着されていない部分をそれぞれ上下チャックに固定し、金属部材と接着性樹脂層との間のはく離接着強さ(N/10mm)を測定した。測定条件は、温度が25℃、引張速度は30mm/分とした。
はく離接着強さと同様の手順で作製した試験片の一方の金属部材のうち接着性樹脂層が接着されていない部分をフックを用いて上から吊るし、さらに、もう一方の金属部材のうち接着性樹脂層が接着されていない部分にフックを用いておもりを取り付け、温水中で荷重0.4N/mmとなる荷重をかけた。試験片をおもりと共に95℃の温水中に浸漬し、接着部位が剥がれておもりが落下するまでの時間を測定した。
Claims (13)
- 樹脂基材と、
前記樹脂基材の少なくとも一方の表面に設けられた易接着層と、
前記易接着層の前記樹脂基材とは反対側の表面に設けられた接着性樹脂層と、を有し、
前記接着性樹脂層は、酸性基及び酸無水物基からなる群より選択される少なくとも1種の基を有し、酸価が0.01mgKOH/g~6.5mgKOH/gであるポリオレフィンを含有し、
表面自由エネルギーに占める双極子項の割合が0.01%~5.0%である金属部材を接着するための積層体。 - 前記易接着層の溶解パラメーターが、前記接着性樹脂層の溶解パラメーターより大きく、前記樹脂基材の溶解パラメーターより小さく、前記易接着層の溶解パラメーターと前記接着性樹脂層の溶解パラメーターとの差の絶対値が、3.0(J/cm3)1/2以下である請求項1に記載の積層体。
- 前記易接着層の厚みが、8nm~200nmである請求項1又は請求項2に記載の積層体。
- 前記樹脂基材のガラス転移温度が、90℃以上である請求項1~請求項3のいずれか1項に記載の積層体。
- 前記樹脂基材の両面に設けられた前記易接着層と、前記易接着層の前記樹脂基材とは反対側の表面にそれぞれ設けられた前記接着性樹脂層と、を有する請求項1~請求項4のいずれか1項に記載の積層体。
- 前記酸性基が、カルボン酸基を含む請求項1~請求項5のいずれか1項に記載の積層体。
- 前記酸無水物基が、カルボン酸無水物基を含む請求項1~請求項6のいずれか1項に記載の積層体。
- 前記ポリオレフィンがプロピレン単位を含み、前記プロピレン単位の含有量が、ポリオレフィンに対して、50質量%以上である請求項1~請求項7のいずれか1項に記載の積層体。
- 前記ポリオレフィンの酸価が、0.01mgKOH/g~3.0mgKOH/gである請求項1~請求項8のいずれか1項に記載の積層体。
- 前記接着性樹脂層が、スチレン系熱可塑性エラストマーをさらに含有する請求項1~請求項9のいずれか1項に記載の積層体。
- 前記スチレン系熱可塑性エラストマーの含有量が、前記ポリオレフィン及び前記スチレン系熱可塑性エラストマーの合計に対して、20質量%以下である請求項10に記載の積層体。
- 前記接着性樹脂層の酸価が、0.01mgKOH/g~6.5mgKOH/gである請求項1~請求項11のいずれか1項に記載の積層体。
- 積層体を用いて金属部材を接着する接着方法であって、
前記積層体は、請求項1~請求項12のいずれか1項に記載の前記積層体であり、
前記金属部材は、表面自由エネルギーに占める双極子項の割合が0.01%~5.0%である、接着方法。
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- 2020-09-10 US US17/641,765 patent/US12241005B2/en active Active
- 2020-09-10 CN CN202080067011.5A patent/CN114450152B/zh active Active
- 2020-09-10 EP EP20868136.1A patent/EP4035892A4/en active Pending
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Also Published As
| Publication number | Publication date |
|---|---|
| US12241005B2 (en) | 2025-03-04 |
| EP4035892A4 (en) | 2023-10-04 |
| CN114450152B (zh) | 2023-06-02 |
| JP7254670B2 (ja) | 2023-04-10 |
| KR102613729B1 (ko) | 2023-12-19 |
| TW202128919A (zh) | 2021-08-01 |
| KR20220047340A (ko) | 2022-04-15 |
| CN114450152A (zh) | 2022-05-06 |
| EP4035892A1 (en) | 2022-08-03 |
| US20220332980A1 (en) | 2022-10-20 |
| TWI830948B (zh) | 2024-02-01 |
| JP2021054880A (ja) | 2021-04-08 |
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