WO2021042390A1 - Electronic assembly and manufacturing method therefor, and mold and manufacturing method therefor - Google Patents
Electronic assembly and manufacturing method therefor, and mold and manufacturing method therefor Download PDFInfo
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- WO2021042390A1 WO2021042390A1 PCT/CN2019/104781 CN2019104781W WO2021042390A1 WO 2021042390 A1 WO2021042390 A1 WO 2021042390A1 CN 2019104781 W CN2019104781 W CN 2019104781W WO 2021042390 A1 WO2021042390 A1 WO 2021042390A1
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- wire
- functional element
- mold
- substrate
- stretchable
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
Definitions
- the invention relates to the field of electronic technology, in particular to an electronic component and a preparation method thereof, a mold and a preparation method thereof.
- the embodiment of the present invention provides an electronic component.
- the electronic component includes a first elastic substrate, a stretchable wire, a first functional element and a second functional element, and the stretchable wire, the first functional element and the second functional element are located on the first functional element.
- opposite ends of the stretchable wire are electrically connected to the first functional element and the second functional element, respectively.
- the stretchable wire, the first functional element, and the second functional element are all carried on a first elastic substrate.
- the first elastic substrate can be used for the stretchable wire and the first functional element. It forms support and protection with the second functional element, which helps to prolong the service life of the electronic component.
- the embodiment of the present invention provides a method for manufacturing an electronic component.
- the manufacturing method of the electronic component includes:
- the method for preparing an electronic component provided by an embodiment of the present invention first provides a mold, then forms a stretchable wire on one side of the mold, then forms a first elastic substrate covering the stretchable wire, and finally removes the mold. To get electronic components.
- the use of molds to prepare electronic components can reduce the dependence on the first elastic substrate and facilitate the mass production of electronic components.
- An embodiment of the present invention also provides a mold, the mold is used to prepare an electronic component, the mold includes a substrate and a shaped structure, and the shaped structure is used to shape the stretchable wire.
- the embodiment of the present invention also provides a method for preparing a mold, the mold is used to prepare an electronic component, and the method for preparing the mold includes:
- the photoresist layer formed after illumination is etched, so that the mold has a shaped structure.
- FIG. 1 is a flowchart of a first method for manufacturing an electronic component provided by an embodiment of the present application.
- Fig. 2 is a schematic structural diagram of an electronic component provided by an embodiment of the present application.
- FIG. 3 is a schematic diagram of the structure corresponding to S100 of the manufacturing method of the electronic component in FIG. 1.
- FIG. 4 is a schematic diagram of the structure corresponding to S200 of the manufacturing method of the electronic component in FIG. 1.
- FIG. 5 is a schematic diagram of a structure corresponding to the manufacturing method of the electronic component in FIG. 1.
- FIG. 6 is a schematic diagram of the structure corresponding to S300 of the manufacturing method of the electronic component in FIG. 1.
- FIG. 7 is a schematic diagram of a structure corresponding to the manufacturing method of the electronic component in FIG. 1.
- FIG. 8 is a schematic diagram of the structure corresponding to S400 of the manufacturing method of the electronic component in FIG. 1.
- FIG. 9 is a schematic partial flowchart of a method S200 for manufacturing an electronic component in an embodiment of the present application.
- FIG. 10 is a schematic diagram of the structure corresponding to S210 in FIG. 9.
- FIG. 11 is a schematic partial flowchart of the method S200 of manufacturing an electronic component in an embodiment of the present application.
- FIG. 12 is a schematic diagram of the structure corresponding to S220 in FIG. 11.
- FIG. 13 is a schematic diagram of the structure corresponding to S230 in FIG. 11.
- FIG. 14 is a schematic partial flowchart of a method S200 for manufacturing an electronic component in an embodiment of the present application.
- FIG. 15 is a schematic diagram of the structure corresponding to S240 in FIG. 14.
- FIG. 16 is a schematic diagram of the structure corresponding to S250 in FIG. 14.
- FIG. 17 is a schematic partial flowchart of a method S200 for manufacturing an electronic component in an embodiment of the present application.
- FIG. 18 is a schematic diagram of the structure corresponding to S260 in FIG. 17.
- FIG. 19 is a schematic diagram of the structure corresponding to S270 in FIG. 17.
- FIG. 20 is a schematic diagram of the structure corresponding to S280 in FIG. 17.
- FIG. 21 is a schematic partial flowchart of a method S200 for manufacturing an electronic component in an embodiment of the present application.
- FIG. 22 is a schematic diagram of the structure corresponding to S201 in FIG. 21.
- FIG. 23 is a schematic diagram of the structure corresponding to S202 in FIG. 21.
- FIG. 24 is a schematic partial flowchart of a method S200 for manufacturing an electronic component in an embodiment of the present application.
- FIG. 25 is a schematic diagram of the structure corresponding to S203 in FIG. 23.
- FIG. 26 is a schematic diagram of the structure corresponding to S204 in FIG. 24.
- FIG. 27 is a schematic partial flowchart of a method S200 for manufacturing an electronic component in an embodiment of the present application.
- FIG. 28 is a schematic diagram of the structure corresponding to S205 in FIG. 27.
- FIG. 29 is a schematic diagram of the structure corresponding to S206 in FIG. 27.
- FIG. 30 is a schematic diagram of the structure corresponding to S207 in FIG. 27.
- FIG. 31 is a schematic partial flowchart of a method S200 for manufacturing an electronic component in an embodiment of the present application.
- FIG. 32 is a schematic diagram of the structure corresponding to S2001 in FIG. 31.
- FIG. 33 is a schematic diagram of the structure corresponding to S2002 in FIG. 31.
- FIG. 34 is a schematic diagram of the structure corresponding to S2003 in FIG. 31.
- FIG. 35 is a schematic partial flowchart of a method S200 for manufacturing an electronic component in an embodiment of the present application.
- FIG. 36 is a schematic diagram of the structure corresponding to S2004 in FIG. 35.
- FIG. 37 is a schematic diagram of the structure corresponding to S2005 in FIG. 35.
- FIG. 38 is a schematic diagram of the structure corresponding to S2006 in FIG. 35.
- FIG. 39 is a schematic diagram of the structure corresponding to S2007 in FIG. 35.
- FIG. 40 is a schematic partial flowchart of a method S200 for manufacturing an electronic component in an embodiment of the present application.
- FIG. 41 is a schematic diagram of the structure corresponding to S211 in FIG. 40.
- FIG. 42 is a schematic diagram of the structure corresponding to S212 in FIG. 40.
- FIG. 43 is a schematic diagram of the structure corresponding to S213 in FIG. 40.
- FIG. 44 is a schematic diagram of the structure corresponding to S214 in FIG. 40.
- FIG. 45 is a schematic partial flowchart of a method for manufacturing an electronic component in an embodiment of the present application.
- FIG. 46 is a schematic diagram of the structure corresponding to S110 in FIG. 45.
- FIG. 47 is a schematic partial flowchart of a method for manufacturing an electronic component in an embodiment of the present application.
- FIG. 48 is a schematic diagram of the structure corresponding to S215 in FIG. 47.
- FIG. 49 is a schematic diagram of the structure corresponding to S216 in FIG. 47.
- FIG. 50 is a schematic diagram of the structure corresponding to S217 in FIG. 47.
- FIG. 51 is a schematic diagram of the structure corresponding to S218 in FIG. 47.
- FIG. 52 is a schematic partial flowchart of a method for manufacturing an electronic component in an embodiment of the present application.
- FIG. 53 is a schematic diagram of the structure corresponding to S120 in FIG. 52.
- FIG. 54 is a schematic diagram of the structure corresponding to S130 in FIG. 52.
- FIG. 55 is a schematic partial flowchart of a method for manufacturing an electronic component in an embodiment of the present application.
- FIG. 56 is a schematic diagram of the structure corresponding to S410 in FIG. 55.
- FIG. 57 is a schematic diagram of the structure corresponding to S410 in FIG. 55.
- FIG. 58 is a schematic partial flowchart of a method for manufacturing an electronic component in an embodiment of the present application.
- FIG. 59 is a schematic diagram of the structure corresponding to S420 in FIG. 58.
- FIG. 60 is a schematic diagram of the structure corresponding to S420 in FIG. 58.
- FIG. 61 is a schematic partial flowchart of a method for manufacturing an electronic component in an embodiment of the present application.
- FIG. 62 is a schematic diagram of the structure corresponding to S430 in FIG. 61.
- Fig. 63 is a schematic diagram of the structure corresponding to S430 in Fig. 61.
- Fig. 64 is a schematic structural diagram of a first mold provided by an embodiment of the present application.
- Fig. 65 is a schematic structural diagram of a second mold provided in an embodiment of the present application.
- Fig. 66 is a schematic structural diagram of a third mold provided in an embodiment of the present application.
- FIG. 67 is a flowchart of the first method for preparing a mold provided in an embodiment of the present application.
- FIG. 68 is a schematic diagram of the structure corresponding to W100 in FIG. 67.
- FIG. 69 is a schematic diagram of the structure corresponding to W200 in FIG. 67.
- FIG. 70 is a schematic diagram of the structure corresponding to W300 in FIG. 67.
- Figure 71 is a schematic diagram of the structure corresponding to W500 in Figure 67.
- Fig. 72 is a partial flowchart of a method for preparing a mold provided in an embodiment of the present application.
- FIG. 73 is a schematic diagram of the structure corresponding to W110 in FIG. 72.
- FIG. 74 is a schematic diagram of the structure corresponding to W120 in FIG. 72.
- FIG. 75 is a partial flowchart of a method for preparing a mold provided in an embodiment of the present application.
- FIG. 76 is a schematic diagram of the structure corresponding to W210 in FIG. 75.
- Fig. 77 is a partial flowchart of a method for preparing a mold provided in an embodiment of the present application.
- FIG. 78 is a schematic diagram of the structure corresponding to W310 in FIG. 77.
- Fig. 79 is a schematic structural diagram of an electronic component provided by an embodiment of the present application.
- FIG. 80 is a schematic structural diagram of another electronic component provided by an embodiment of the present application.
- FIG. 81 is a schematic structural diagram of another electronic component provided by an embodiment of the present application.
- FIG. 82 is a schematic structural diagram of yet another electronic component provided by an embodiment of the present application.
- FIG. 83 is a schematic structural diagram of another electronic component provided by an embodiment of the present application.
- FIG. 84 is a schematic structural diagram of another electronic component provided by an embodiment of the present application.
- FIG. 85 is a schematic structural diagram of yet another electronic component provided by an embodiment of the present application.
- FIG. 86 is a schematic structural diagram of yet another electronic component provided by an embodiment of the present application.
- FIG. 87 is a schematic structural diagram of yet another electronic component provided by an embodiment of the present application.
- FIG. 88 is a schematic structural diagram of another electronic component provided by an embodiment of the present application.
- FIG. 1 is a flowchart of a first method for manufacturing an electronic component provided by an embodiment of the present application.
- Fig. 2 is a schematic structural diagram of an electronic component provided by an embodiment of the present application.
- the electronic component 10 includes a first elastic substrate 300 and a stretchable wire 100 on one side of the first elastic substrate 300. When the first elastic substrate 300 is stretched, the stretchable wire 100 is in an extended state; when the first elastic substrate 300 is in a free state, the stretchable wire 100 is in a contracted state .
- the electronic component 10 further includes a first functional element 210 and a second functional element 220, and the first functional element 210 and the second functional element 220 are respectively electrically connected to the stretchable wire The ends of 100.
- the number of functional elements is not limited to two, that is, the number of functional elements can be more than two. If the electronic component is a flexible display screen, the number of functional elements can be millions, with millions of functions.
- the components are electrically connected by stretchable wires to form a mesh structure.
- the preparation method of the electronic component includes but is not limited to S100, S200, S300, and S400.
- S100, S200, S300, and S400 The details of S100, S200, S300, and S400 are described below.
- the mold 20 is a preparation tool for the electronic component 10.
- the mold 20 is used to prepare the electronic component 10, and the structure and shape of the electronic component 10 can be relatively accurately controlled, which helps to improve the production yield of the electronic component 10 and facilitates the electronic component. Mass production of 10.
- S200 forming a stretchable wire 100 on one side of the mold 20. Please continue to refer to Figure 4.
- a stretchable wire 100 and a first functional element 210 and a second functional element 220 electrically connected to both ends of the stretchable wire 100 are formed on one side of the mold 20. Please continue to refer to Figure 5.
- the first functional element 210 may be a control chip, and the second functional element 220 may also be a control chip.
- the first functional element 210 and the second functional element 220 are respectively electrically connected to two ends of the stretchable wire 100, and the first functional element 210, the second functional element 220 and the stretchable wire 100 have different stretching rates.
- the first functional element 210 and the second functional element 220 may be rigid functional elements.
- the first functional element 210 and the second functional element 220 may have different functions, such as calculation, storage, sensing, and communication.
- the method of forming the first functional element 210 and the second functional element 220 can be direct fabrication by bonding, wire bonding, flip chip packaging, or deposition and photolithography.
- bonding means that two pieces of homogeneous or heterogeneous semiconductor materials with clean and atomic-level flat surfaces are subjected to surface cleaning and activation treatments, and directly combined under certain conditions, and the wafers are bonded together through van der Waals force, molecular force or even atomic force.
- Flip chip packaging refers to depositing solder points on both ends of the stretchable wire 100 to form solder balls, flipping and positioning the first functional unit 210 and the second functional element 220 so that the solder balls are facing the connector of the functional unit and remelting Solder balls to solder the functional unit on the stretchable wire 100.
- the first functional element 210 and the second functional element 220 may also be various elements with corresponding functions such as capacitors, resistors, inductors, wires, diodes, and triodes.
- the first functional element 210 and the second functional element 220 may also be made of elastic or flexible materials.
- the stretchable wire 100 may be metal, conductive ink, or the like.
- the preparation process of the stretchable wire 100 may be formed by a patterning method, specifically, it may be photolithography, printing, or the like. Further, the horizontal pattern of the stretchable wire 100 can be realized by a patterning process, and the vertical undulation of the stretchable wire 100 can be realized by the shape of the mold 20.
- the stretchable wire 100 is formed on one side of the mold 20 first, and then the first functional element 210 and the second functional element 220 electrically connected to the two ends of the stretchable wire 100 are formed.
- first functional element 210 and the second functional element 220 are formed on one side of the mold 20 first, and then a stretchable element is formed between the first functional element 210 and the second functional element 220.
- the wire 100 is such that one end of the stretchable wire 100 is electrically connected to the first functional element 210 and the other end of the stretchable wire 100 is electrically connected to the second functional element 220.
- S300 forming a first elastic substrate 300 covering the stretchable wire 100. Please continue to refer to Figure 6.
- a first elastic substrate 300 covering the first functional element 210, the second functional element 220 and the stretchable wire 100 is formed. Please continue to refer to Figure 7.
- the first elastic substrate 300 is a carrier of the first functional element 210, the second functional element 220 and the stretchable wire 100.
- the material of the first elastic substrate 300 may be thermoplastic polyurethane elastomer rubber (Thermoplastic polyurethanes, TPU), polydimethylsiloxane (polydimethylsiloxane, PDMS), (hydrogenated styrene-butadiene block copolymer, SEBS) , Styrene-butadiene-styrene block copolymer (Styreneic Block Copolymers, SBS), etc.
- TPU thermoplastic polyurethane elastomer rubber
- polydimethylsiloxane polydimethylsiloxane
- PDMS polydimethylsiloxane
- SEBS hydrogenated styrene-butadiene block copolymer
- SBS Styrene-butadiene-styrene block copolymer
- the electronic component 10 is obtained by removing the mold 20.
- the method of removing the mold 20 may be a physical peeling method or a chemical dissolution method, which will be described in detail later and will not be repeated here.
- a mold 20 is first provided, and then a stretchable wire 100 and a first functional element electrically connected to both ends of the stretchable wire 100 are formed on one side of the mold 20 210 and the second functional element 220, and then a first elastic substrate 300 covering the first functional element 210, the second functional element 220 and the stretchable wire 100 is formed, and finally the mold 20 is removed to obtain the electronic component 10.
- the use of the mold 20 to prepare the electronic component 10 can reduce the dependence on the first elastic substrate 300 during the preparation process, and can perform three-dimensional control of the shape of the stretchable wire 100, and the structure of the electronic component 10 can be more precise The adjustment helps to improve the yield rate of the electronic component 10 and facilitates the mass production of the electronic component 10.
- the surface of the mold 20 is provided with a shaped structure A, S200: forming a stretchable wire 100 on one side of the mold 20 includes: forming a stretchable wire through the shaped structure A 100.
- the shaped structure A includes a plurality of protrusions 201 formed on the surface of the mold 20, and the two adjacent protrusions 201 are smoothly connected, and the stretchable wire 100 is arranged On the protruding portion 201, a number of curved portions 100a connected smoothly in sequence are formed.
- S200 includes but is not limited to S210.
- S210 is described in detail as follows.
- the two adjacent protrusions 201 are smoothly connected, that is, the protrusions 201 have a gentle slope.
- the stretchable wire 100 is not easy to break when climbing, which helps to ensure The manufacturing yield of the electronic component 10.
- smooth connection means that the connection between adjacent protrusions 201 is relatively smooth, and there is no turning point of sudden curvature. Since the adjacent protrusions 201 are smoothly connected, when the stretchable wire 100 is laid on the protrusion 201, the stretchable wire 100 will form a smoothly connected curved portion 100a, and the wire 100 will be stretched. It presents a gentle bending state. At this time, the prepared stretchable wire 100 is not easy to break, which helps to ensure the service life of the electronic component 10.
- the shaped structure A includes a corrugated groove opened on the surface of the mold 20, and the stretchable wire 100 is formed in the corrugated groove.
- S200 includes but is not limited to S220 and S230, and S220 and S230 are described in detail as follows.
- S220 Form the stretchable wire 100 on one side of the mold 20. Please continue to refer to Figure 12.
- S230 Form the first functional element 210 and the second functional element 220 on the side of the stretchable wire 100 away from the mold 20. Please continue to refer to Figure 13.
- the stretchable wire 100 is first formed on one side of the mold 20, and then the first functional element 210 and the second functional element 220 are formed on the side of the stretchable wire 100 away from the mold 20.
- One end of the stretchable wire 100 is electrically connected to the first functional element 210, and the other end of the stretchable wire 100 is electrically connected to the second functional element 220.
- S200 includes but is not limited to S240 and S250, and S240 and S250 are described in detail as follows.
- S240 Form the first functional element 210 and the second functional element 220 on one side of the mold 20. Please continue to refer to Figure 15.
- the first functional element 210 and the second functional element 220 are first formed on one side of the mold 20, and then the first functional element 210 and the second functional element 220 are formed on the side facing away from the mold 20.
- the stretchable wire 100 wherein one end of the stretchable wire 100 is electrically connected to the first functional element 210, and the other end of the stretchable wire 100 is electrically connected to the second functional element 220.
- the hardness of the first functional element 210 and the second functional element 220 is greater than that of the stretchable wire 100.
- the first functional element 210 and the second functional element 220 are formed on one side of the mold 20, and then the first functional element 210 and the second functional element 220
- the stretchable wire 100 is formed on the side of the second functional element 220 away from the mold 20. Since the materials of the first functional element 210 and the second functional element 220 are relatively hard, it is convenient to combine the first functional element 210, the second functional element 220 and the mold. The separation of 20 helps to improve the production yield of the electronic component 10 and facilitates the mass production of the electronic component 10.
- S200 includes but is not limited to S260, S270, and S280. The details of S260, S270, and S280 are described below.
- S260 Form the first functional element 210 on one side of the mold 20. Please continue to refer to Figure 18.
- S280 Form the second functional element 220 on the side of the stretchable wire 100 away from the first functional element 210. Please continue to refer to Figure 20.
- the first functional element 210 is first formed on one side of the mold 20, and then the stretchable wire 100 is formed on the side of the first functional element 210 away from the mold 20, and finally the stretchable wire
- the side of 100 away from the first functional element 210 forms a second functional element 220, wherein one end of the stretchable wire 100 is electrically connected to the first functional element 210, and the other end of the stretchable wire 100 is electrically connected to the second functional element 220.
- the first functional element 210 and the second functional element 220 are respectively located on opposite sides of the stretchable wire 100.
- the preparation method of this embodiment can be used.
- the stretchable wire 100 includes a first wire 101 and a second wire 102 arranged at intervals.
- S200 includes but is not limited to S201 and S202, S201 and S202 are described in detail as follows.
- the stretchable wire 100 includes a first wire 101 and a second wire 102 arranged at intervals.
- the first wire 101 and the second wire 102 are first formed on one side of the mold 20, and then Then, a first functional element 210 and a second functional element 220 are formed on the side of the first wire 101 and the second wire 102 away from the mold 20, wherein one end of the first wire 101 is electrically connected to the first functional element 210, and the first wire
- the other end of the second wire 101 is electrically connected to the second functional element 220, one end of the second wire 102 is electrically connected to the first functional element 210, and the other end of the second wire 102 is electrically connected to the second functional element 220.
- the first functional element 210 and the second functional element 220 are both located on the same side of the first wire 101, and both the first functional element 210 and the second functional element 220 are located on the same side of the second wire 102.
- the manufacturing method of this embodiment can be used.
- first wire 101 and the second wire 102 there is no distinction between the first wire 101 and the second wire 102 in this embodiment.
- the first wire 101 and the second wire 102 are in the same position, and each functional element may have one , 2 or more ports, input and output the same or different signals, the corresponding stretchable wire can be 1, 2, or more.
- Each wire can be connected to the same or different signals.
- the second wire 102 can be used to electrically connect the first functional element 210 and the second functional element 220.
- the first wire 101 and the second wire 102 are connected to the same signal, and the second wire 102 is broken, the first wire 101 can be used to electrically connect the first functional element 210 and the second functional element 220.
- the stretchable wire 100 includes a first wire 101 and a second wire 102 arranged at intervals, S200 includes but is not limited to S203 and S204, S203 and S204 are described in detail as follows.
- the stretchable wire 100 includes a first wire 101 and a second wire 102 arranged at intervals, and the first functional element 210 and the second functional element 220 are formed on one side of the mold 20 first. , And then form a first wire 101 and a second wire 102 on the side of the first functional element 210 and the second functional element 220 away from the mold 20, wherein one end of the first wire 101 is electrically connected to the first functional element 210, The other end of a wire 101 is electrically connected to the second functional element 220, one end of the second wire 102 is electrically connected to the first functional element 210, and the other end of the second wire 102 is electrically connected to the second functional element 220.
- the first functional element 210 and the second functional element 220 are both located on the same side of the first wire 101, and both the first functional element 210 and the second functional element 220 are located on the same side of the second wire 102.
- the manufacturing method of this embodiment can be used.
- the hardness of the first functional element 210 and the second functional element 220 is greater than that of the stretchable wire 100.
- the first functional element 210 and the second functional element 220 are first formed on one side of the mold 20 , And then form the first wire 101 and the second wire 102 on the side of the first functional element 210 and the second functional element 220 away from the mold 20. Since the material of the first functional element 210 and the second functional element 220 is relatively hard, it is convenient for follow-up Separating the first functional element 210 and the second functional element 220 from the mold 20 helps to improve the manufacturing yield of the electronic component 10 and facilitate the mass production of the electronic component 10. Furthermore, there is no distinction between the first wire 101 and the second wire 102 in this embodiment.
- the first wire 101 and the second wire 102 are in the same position, and each functional element may have 1, 2 One or more ports, input and output the same or different signals, the corresponding stretchable wire can be 1, 2, or more. Each wire can be connected to the same or different signals.
- the second wire 102 can be used to electrically connect the first functional element 210 and the second functional element 220.
- the first wire 101 and the second wire 102 are connected to the same signal, and the second wire 102 is broken, the first wire 101 can be used to electrically connect the first functional element 210 and the second functional element 220.
- the stretchable wire 100 includes a first wire 101 and a second wire 102 arranged at intervals, and S200 includes but is not limited to S205 , S206 and S207, S205, S206 and S207 are described in detail as follows.
- S205 Form the first functional element 210 on one side of the mold 20. Please continue to refer to Figure 28.
- S207 Form the second functional element 220 on the side of the first wire 101 and the second wire 102 away from the first functional element 210. Please continue to refer to Figure 30.
- the stretchable wire 100 includes a first wire 101 and a second wire 102 arranged at intervals.
- the first functional element 210 is formed on one side of the mold 20, and then the first functional element 210 is formed on one side of the mold 20.
- the first wire 101 and the second wire 102 are formed on the side of the functional element 210 away from the mold 20, and finally the second functional element 220 is formed on the side of the first wire 101 and the second wire 102 away from the first functional element 210, wherein, One end of the first wire 101 is electrically connected to the first functional element 210, the other end of the first wire 101 is electrically connected to the second functional element 220, one end of the second wire 102 is electrically connected to the first functional element 210, and the second wire 102 The other end of is electrically connected to the second functional element 220.
- the first functional element 210 and the second functional element 220 are respectively located on two opposite sides of the first wire 101, and the first functional element 210 and the second functional element 220 are respectively located on two opposite sides of the second wire 102.
- the preparation method of this embodiment can be used.
- first wire 101 and the second wire 102 there is no distinction between the first wire 101 and the second wire 102 in this embodiment.
- the first wire 101 and the second wire 102 are in the same position, and each functional element may have one or two. , Or multiple ports, input and output the same or different signals, the corresponding stretchable wire can be 1, 2, or more.
- Each wire can be connected to the same or different signals.
- the second wire 102 can be used to electrically connect the first functional element 210 and the second functional element 220.
- the first wire 101 and the second wire 102 are connected to the same signal, and the second wire 102 is broken, the first wire 101 can be used to electrically connect the first functional element 210 and the second functional element 220.
- the stretchable wire 100 includes a first wire 101 and a second wire 102 arranged at intervals, and S200 includes but is not limited to S2001 , S2002 and S2003.
- S2001, S2002 and S2003 The details of S2001, S2002 and S2003 are as follows.
- the stretchable wire 100 includes a first wire 101 and a second wire 102 arranged at intervals.
- the first wire 101 is formed on one side of the mold 20, and then the first wire 101 is formed on the side of the mold 20.
- the first functional element 210 and the second functional element 220 are formed on the side of 101 away from the mold 20, and finally the second wire 102 is formed on the side of the first functional element 210 and the second functional element 220 away from the first wire 101, wherein, One end of the first wire 101 is electrically connected to the first functional element 210, the other end of the first wire 101 is electrically connected to the second functional element 220, one end of the second wire 102 is electrically connected to the first functional element 210, and the second wire 102 The other end of is electrically connected to the second functional element 220.
- the first functional element 210 and the second functional element 220 are located between the first wire 101 and the second wire 102.
- the preparation method of this embodiment can be used.
- first wire 101 and the second wire 102 there is no distinction between the first wire 101 and the second wire 102 in this embodiment.
- the first wire 101 and the second wire 102 are in the same position, and each functional element may have one or two. , Or multiple ports, input and output the same or different signals, the corresponding stretchable wire can be 1, 2, or more.
- Each wire can be connected to the same or different signals.
- the second wire 102 can be used to electrically connect the first functional element 210 and the second functional element 220.
- the first wire 101 and the second wire 102 are connected to the same signal, and the second wire 102 is broken, the first wire 101 can be used to electrically connect the first functional element 210 and the second functional element 220.
- the stretchable wire 100 includes a first wire 101 and a second wire 102 arranged at intervals, and S200 includes but It is not limited to S2004, S2005, S2006, and S2007, and details about S2004, S2005, S2006, and S2007 are described below.
- a second functional element 220 is formed on the side of the second wire 102 away from the first functional element 210. Please continue to refer to Figure 39.
- the stretchable wire 100 includes a first wire 101 and a second wire 102 arranged at intervals.
- the first wire 101 is formed on one side of the mold 20, and then the first wire 101 is formed on the side of the mold 20.
- the side of 101 away from the mold 20 forms a first functional element 210, and then the side of the first functional element 210 away from the first wire 101 forms a second wire 102, and finally the second wire 102 is away from the first functional element 210
- the second functional element 220 is formed on one side of the first wire 101, wherein one end of the first wire 101 is electrically connected to the first functional element 210, the other end of the first wire 101 is electrically connected to the second functional element 220, and one end of the second wire 102 is electrically connected to the second functional element 220.
- the manufacturing method of this embodiment can be used.
- first wire 101 and the second wire 102 there is no distinction between the first wire 101 and the second wire 102 in this embodiment.
- the first wire 101 and the second wire 102 are in the same position, and each functional element may have one or two. , Or multiple ports, input and output the same or different signals, the corresponding stretchable wire can be 1, 2, or more.
- Each wire can be connected to the same or different signals.
- the second wire 102 can be used to electrically connect the first functional element 210 and the second functional element 220.
- the first wire 101 and the second wire 102 are connected to the same signal, and the second wire 102 is broken, the first wire 101 can be used to electrically connect the first functional element 210 and the second functional element 220.
- the stretchable wire 100 includes a first wire 101 and a second wire 102 arranged at intervals
- S200 includes but Not limited to S211, S212, S213, and S214, S211, S212, S213, and S214 are described in detail as follows.
- S211 Form the first functional element 210 on one side of the mold 20. Please continue to refer to Figure 41.
- a second functional element 220 is formed on the side of the first wire 101 away from the first functional element 210. Please continue to refer to Figure 43.
- the stretchable wire 100 includes a first wire 101 and a second wire 102 arranged at intervals.
- the first functional element 210 is formed on one side of the mold 20, and then the first functional element 210 is formed on one side of the mold 20.
- the side of the functional element 210 away from the mold 20 forms a first wire 101, and then the side of the first wire 101 away from the first functional element 210 forms a second functional element 220, and finally the second functional element 220 is away from the first functional element 220.
- One side of the wire 101 forms a second wire 102, wherein one end of the first wire 101 is electrically connected to the first functional element 210, the other end of the first wire 101 is electrically connected to the second functional element 220, and one end of the second wire 102 It is electrically connected to the first functional element 210, and the other end of the second wire 102 is electrically connected to the second functional element 220.
- the first functional element 210, the first wire 101, the second functional element 220, and the second wire 102 are arranged alternately and stacked in sequence.
- the preparation method of this embodiment can be used.
- first wire 101 and the second wire 102 there is no distinction between the first wire 101 and the second wire 102 in this embodiment.
- the first wire 101 and the second wire 102 are in the same position, and each functional element may have one or two. , Or multiple ports, input and output the same or different signals, the corresponding stretchable wire can be 1, 2, or more.
- Each wire can be connected to the same or different signals.
- the second wire 102 can be used to electrically connect the first functional element 210 and the second functional element 220.
- the first wire 101 and the second wire 102 are connected to the same signal, and the second wire 102 is broken, the first wire 101 can be used to electrically connect the first functional element 210 and the second functional element 220.
- the method for preparing the electronic component further includes but is not limited to S110.
- S110 The details of S110 are described below.
- the sacrificial layer 400 may be dissolved by a specific liquid or etched by a gas.
- the material of the sacrificial layer 400 may be inorganic salts, inorganic oxides, organic polymers, metals, and the like.
- the sacrificial layer 400 can be dissolved by a specific liquid or etched by a gas.
- inorganic salts can be dissolved by water
- inorganic oxides can be dissolved by acids, alkalis, etc.
- organic polymers can be dissolved by organic solutions, developing solutions, etc.
- metals can be dissolved by acids. , Alkali and so on.
- the S200 includes but is not limited to S215 and S216. The details of S215 and S216 are described below.
- S216 Form the first functional element 210 and the second functional element 220 electrically connected to the two ends of the stretchable wire 100. Please continue to refer to Figure 49.
- the S300 includes but is not limited to S317, and the detailed description of S317 is as follows.
- S317 Form a first elastic substrate 300 covering the first functional element 210, the second functional element 220 and the stretchable wire 100. Please continue to refer to Figure 50.
- the S400 includes but is not limited to S418, and S418 is described in detail as follows.
- S418 Dissolve the sacrificial layer 400 (not shown) to separate the mold 20 and the electronic component 10. Please continue to refer to Figure 51.
- the sacrificial layer 400 covering the mold 20 is formed first.
- the sacrificial layer 400 can be dissolved by liquid or etched by gas, and then the stretchable wire 100 covering the sacrificial layer 400 is formed, and the electrical
- the first functional element 210 and the second functional element 220 are connected to opposite ends of the stretchable wire 100, and then a first elastic substrate covering the first functional element 210, the second functional element 220 and the stretchable wire 100 is formed 300.
- the sacrificial layer 400 between the mold 20 and the stretchable wire 100 is removed, so that the mold 20 can be separated from the electronic component 10, and the electronic component 10 can be obtained.
- the first elastic substrate 300 can encapsulate and protect the first functional element 210, the second functional element 220, and the stretchable wire 100.
- the material of the first elastic substrate 300 may be rubber, silica gel, thermoplastic elastomer, or the like.
- the method of forming the first elastic substrate 300 may be coating, vapor deposition, casting, embossing, and the like.
- the preparation method of the electronic component further includes but is not limited to S120 and S130.
- S120 and S130 are described in detail as follows.
- the material of the flexible substrate 410 may be a polyimide film.
- the flexible substrate 410 can be formed by coating, vapor deposition, or the like.
- the method of patterning the flexible substrate 410 may be photolithography, screen printing, inkjet printing, and the like. Since the stacking sequence of electronic components is flexible substrate, stretchable wire and functional element, and first elastic substrate, the stretchable wire and functional element can be wrapped between the flexible substrate and the first elastic substrate, which has protection effect
- the stretchable wire 100 is directly formed on the flexible substrate 410, and then the flexible substrate 410 and the stretchable wire 100 are patterned at the same time, which can be omitted
- the flexible substrate 410 and the stretchable wire 100 can be patterned at the same time, and both have the same shape; it is also possible to pattern the flexible substrate 410 first, and then pattern the stretchable wire 100, at this time
- the shapes of the two may be the same or different; the stretchable wire 100 may be patterned first, and then the flexible substrate 410 may be patterned. In this case, the shapes of the two may be the same or different.
- the mold 20 is made of a soluble material.
- S400 includes but is not limited to S410. S410 is described in detail as follows.
- the mold 20 is made of a soluble material, and the mold 20 itself can be dissolved by a specific liquid or etched by a gas.
- the prepared mold 20 and the mold 20 in the electronic component 10 are dissolved, whereby a single electronic component 10 can be obtained.
- the material of the mold 20 may be thermoplastic polyurethane elastomer rubber.
- the mold 20 can be dissolved by a strong polar organic solvent, such as dimethylformamide (DMF), methyl ethyl ketone, cyclohexanone, acetone, ethyl acetate, toluene, etc.
- DMF dimethylformamide
- methyl ethyl ketone methyl ethyl ketone
- cyclohexanone acetone
- ethyl acetate toluene, etc.
- the surface adhesion of the mold 20 is less than a preset threshold.
- S400 also includes but is not limited to S420. S420 is described in detail as follows.
- the surface adhesion of the mold 20 is less than the preset threshold, that is, the mold 20 has a low adhesion surface, that is, the surface adhesion of the mold 20 is relatively weak.
- S400 further includes but is not limited to S430, and S430 is described in detail as follows.
- a laser ablation method is used to perform laser ablation on the connection part of the electronic component 10 and the mold 20 to separate the mold 20 and the electronic component 10 to obtain an independent electronic component 10.
- an embodiment of the present application also provides a mold 20, the mold 20 is used to prepare the electronic component 10, the mold 20 includes a substrate 202 and a shaped structure A, the shaped structure A is used to The wire 100 is stretched for shaping.
- the shaped structure A includes a corrugated groove formed on the surface of the substrate 202.
- the shaped structure A includes a plurality of protrusions 201 formed on the surface of the substrate 202, and the plurality of protrusions 201 are arranged at intervals on the surface of the substrate 202, The two adjacent protrusions 201 are smoothly connected.
- the two adjacent protrusions 201 are smoothly connected, that is, the protrusions 201 have a gentle slope.
- the stretchable wire 100 is not easy to break when climbing, which helps to ensure The manufacturing yield of the electronic component 10.
- smooth connection means that the connection between adjacent protrusions 201 is relatively smooth, and there is no turning point of sudden curvature.
- the stretchable wire 100 since the adjacent protrusions 201 are smoothly connected, when the stretchable wire 100 is laid on the protrusion 201, the stretchable wire 100 will form a smoothly connected curved portion 100a, which can be stretched. The wire 100 will show a gentle bending state. At this time, the prepared stretchable wire 100 is not easy to break, which helps to ensure the service life of the electronic component 10.
- the substrate 202 includes a first substrate 202a and a second substrate 202b that are stacked, and the surface of the second substrate 202b away from the first substrate 202a has the protrusion 201, the The first substrate 202a and the second substrate 202b are independent structures.
- the substrate 202 includes a first substrate 202a and a second substrate 202b that are stacked, and the protrusion 201 is provided on the second substrate 202b away from the first substrate 202a.
- the first substrate 202a can be a rigid substrate
- the second substrate 202b can be a soluble substrate.
- the protrusion 201 is provided on the surface of the second substrate 202b away from the first substrate 202a, and the electronic component 10 is subsequently protruded from the surface.
- the second substrate 202b and the raised portion 201 can be dissolved to obtain an independent electronic component 10.
- the substrate 202 and the protrusion 201 are integrally arranged.
- the mold 20 is an integrated structure, that is, the substrate 202 and the protrusion 201 are formed together in the same processing step. At this time, the entire mold 20 can be made of soluble material, and the electronic component 10 is subsequently removed from the mold 20. In the upper separation process, the entire mold 20 can be dissolved to obtain an independent electronic component 10.
- a plurality of the protrusions 201 are arranged on the surface of the substrate 202, and two adjacent protrusions 201 are smoothly connected.
- the stretchable wire 100 since the adjacent protrusions 201 are smoothly connected, when the stretchable wire 100 is laid on the protrusion 201, the stretchable wire 100 will form a smoothly connected curved portion 100a, which can be stretched. The wire 100 will show a gentle bending state. At this time, the prepared stretchable wire 100 is not easy to break, which helps to ensure the service life of the electronic component 10.
- the protruding portion 201 has a gentle slope, and in the subsequent manufacturing process, the stretchable wire 100 is not easily broken when climbing a slope, which helps to ensure the manufacturing yield of the electronic component 10.
- smooth connection means that the connection between adjacent protrusions 201 is relatively smooth, and there is no turning point of sudden curvature.
- the embodiment of the present application also provides a method for preparing a mold 20, the mold 20 is used to prepare the electronic component 10, the preparation method of the mold 20 includes but not limited to W100, W200, W300, W400 and W500, about W100, W200, W300, W400 and W500 are introduced in detail as follows.
- W100 Provide base material 500. Please continue to refer to Figure 68.
- the substrate 500 may be a rigid substrate 500.
- W200 forming a photoresist layer 510 covering the substrate 500. Please continue to refer to Figure 69.
- the photoresist layer 510 may be a "positive photoresist".
- the developed photoresist has a narrow cross-section and a wide sidewall with a certain slope. After etching, the protrusion 201 on the mold 20 is also Has a gentle slope. In the subsequent manufacturing process, the wire is not easy to break when climbing. It can be understood that, in other embodiments, the photoresist layer 510 may be a “negative photoresist”.
- photoresist can be mainly divided into two types: positive photoresist and negative photoresist.
- Positive photoresist means that the part irradiated by light can be removed by the developer, while the unexposed photoresist will not be removed by the developer.
- negative photoresist The opposite is true for negative photoresist. The part irradiated by the light will not be removed by the developer, and the rest of the area not irradiated by the light will be removed by the developer.
- a photomask 520 is provided on the side of the photoresist layer 510 away from the substrate 500, and the photomask 520 has gaps 521 arranged at intervals. Please continue to refer to Figure 70.
- W400 illuminate the side of the photomask 520 away from the photoresist.
- W500 Perform an etching process on the photoresist layer 510 formed after illumination, so that the mold 20 has a shaped structure A. Please continue to refer to Figure 71.
- the photomask 520 is etched to obtain a mold 20 having a specific shape.
- the substrate 500 includes a first sub-substrate 501 and a second sub-substrate 502.
- W100 includes but is not limited to W110 and W120. And W120 are described in detail as follows.
- W110 Provide the first sub-base 501.
- W120 forming a second sub-substrate 502 covering the first sub-substrate 501.
- the substrate 500 includes a first sub-substrate 501 and a second sub-substrate 502 that are stacked, and the first sub-substrate 501 and the second sub-substrate 502 are independent of each other.
- the first sub-substrate 501 may be a rigid substrate, and the second sub-substrate 502 may be a soluble material.
- the second sub-substrate 502 may be dissolved to Obtain an independent electronic component 10.
- W200 includes but is not limited to W210. Details about W210 are as follows.
- W210 forming a photoresist layer 510 covering the second sub-substrate 502. Please continue to refer to Figure 76.
- the photoresist layer 510 may be a "positive photoresist".
- the developed photoresist has a narrow cross section and a wide sidewall with a certain slope.
- the rising portion 201 also has a gentle slope.
- the wire is not easy to break when climbing. It can be understood that, in other embodiments, the photoresist layer 510 may be a “negative photoresist”.
- W300 includes but is not limited to W310.
- the detailed description of W310 is as follows.
- a photomask 520 is provided on the side of the photoresist layer 510 away from the second sub-substrate 502. Please continue to refer to Figure 78.
- the photomask 520 is etched to obtain a mold 20 having a specific shape.
- the electronic component 10 provided by the embodiment of the present application includes a first elastic substrate 300, a stretchable wire 100, a first functional element 210, and a second functional element 220.
- the stretchable wire 100, the The first functional element 210 and the second functional element 220 are located on the same side of the first elastic substrate 300, and opposite ends of the stretchable wire 100 are electrically connected to the first functional element 210 and the Mentioned second functional element 220.
- the first functional element 210 and the second functional element 220 are located on one side of the first elastic substrate 300, and the stretchable wire 100 is located on the first functional element 210 And a side of the second functional element 220 away from the first elastic substrate 300.
- the number of functional elements is not limited to two, that is, the number of functional elements can be more than two. If the electronic component is a flexible display screen, the number of functional elements can be millions, with millions of functions.
- the components are electrically connected by stretchable wires to form a mesh structure.
- the stretchable wire 100, the first functional element 210, and the second functional element 220 are all carried on the first elastic substrate 300, and the first elastic substrate 300 can be used for the stretchable wire 100.
- the first functional element 210 and the second functional element 220 form support and protection, which helps to prolong the service life of the electronic component 10.
- the stretchable wire 100 is located on one side of the first elastic substrate 300, and the first functional element 210 and the second functional element 220 are located away from the stretchable wire 100 One side of the first elastic substrate 300.
- the first functional element 210 is located on one side of the first elastic substrate 300, and the stretchable wire 100 is located on the first functional element 210 away from the first elastic substrate 300
- the second functional element 220 is located on the side of the stretchable wire 100 away from the first functional element 210.
- the stretchable wire 100 includes a first wire 101 and a second wire 102 arranged at intervals, and the first wire 101 and the second wire 102 are located on a side of the first elastic substrate 300.
- the first functional element 210 and the second functional element 220 are located on the side of the first wire 101 and the second wire 102 away from the first elastic substrate 300.
- first wire 101 and the second wire 102 there is no distinction between the first wire 101 and the second wire 102.
- the first wire 101 and the second wire 102 are in the same position, and each functional element may have 1, 2, or more Two ports, input and output the same or different signals, the corresponding stretchable wires can be one, two, or more. Each wire can be connected to the same or different signals.
- the second wire 102 can be used to electrically connect the first functional element 210 and the second functional element 220.
- the first wire 101 and the second wire 102 are connected to the same signal, and the second wire 102 is broken, the first wire 101 can be used to electrically connect the first functional element 210 and the second functional element 220.
- the stretchable wire 100 includes a first wire 101 and a second wire 102 arranged at intervals, and the first functional element 210 and the second functional element 220 are located on the first elastic substrate 300 The first wire 101 and the second wire 102 are located on the side of the first functional element 210 and the second functional element 220 away from the first elastic substrate 300.
- the stretchable wire 100 includes a first wire 101 and a second wire 102 arranged at intervals, the first functional element 210 is located on one side of the first elastic substrate 300, the The first wire 101 and the second wire 102 are located on the side of the first functional element 210 away from the first elastic substrate 300, and the second functional element 220 is located on the first wire 101 and the second The side of the second wire 102 facing away from the first functional element 210.
- the stretchable wire 100 includes a first wire 101 and a second wire 102 arranged at intervals.
- the first wire 101 is located on one side of the first elastic substrate 300.
- a functional element 210 and the second functional element 220 are located on the side of the first wire 101 away from the first elastic substrate 300, and the second wire 102 is located on the first functional element 210 and the first elastic substrate 300. The side of the second functional element 220 away from the first wire 101.
- the stretchable wire 100 includes a first wire 101 and a second wire 102 arranged at intervals.
- the first wire 101 is located on one side of the first elastic substrate 300.
- a functional element 210 is located on the side of the first wire 101 away from the first elastic substrate 300, and the second wire 102 is located on the side of the first functional element 210 away from the first wire 101, so The second functional element 220 is located on a side of the second wire 102 away from the first functional element 210.
- the stretchable wire 100 includes a first wire 101 and a second wire 102 arranged at intervals, the first functional element 210 is located on one side of the first elastic substrate 300, the The first wire 101 is located on the side of the first functional element 210 away from the first elastic substrate 300, and the second functional element 220 is located on the first wire 101 away from the first function On one side of the element 210, the second wire 102 is located on the side of the second functional element 220 away from the first wire 101.
- the electronic component 10 further includes a second elastic substrate 310, and the stretchable wire 100, the first functional element 210, and the second functional element 220 are located on the second elastic base. Between the material 310 and the first elastic substrate 300, the second elastic substrate 310 and the first elastic substrate 300 cooperate with each other to resist the stretchable wire 100 and the first functional element 210. It forms an encapsulation protection with the second functional element 220.
- the stretchable wire 100, the first functional element 210, and the second functional element 220 are arranged between the first elastic substrate 300 and the second elastic substrate 310, and the first elastic
- the substrate 300 and the second elastic substrate 310 encapsulate and protect the stretchable wire 100, the first functional element 210, and the second functional element 220, which can prolong the service life of the electronic component 10.
- the electronic component 10 may also include a flexible substrate 410, the flexible substrate 410 is encapsulated between the first elastic substrate 300 and the second elastic substrate 310, and the flexible substrate 410 is located The stretchable wire 100 is away from the side of the first elastic substrate 300.
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Abstract
Description
本发明涉及电子技术领域,尤其涉及一种电子组件及其制备方法、模具及其制备方法。The invention relates to the field of electronic technology, in particular to an electronic component and a preparation method thereof, a mold and a preparation method thereof.
现有弹性电子组件的制备方法,过多的依赖于弹性衬底,弹性衬底的制备工艺与现有的电子器件制备工艺难以兼容,降低了弹性电子组件的制备效率,且限制了弹性电子组件的生产规模。Existing methods for preparing elastic electronic components rely too much on elastic substrates, and the preparation process of elastic substrates is difficult to be compatible with existing electronic device preparation processes, which reduces the production efficiency of elastic electronic components and limits the elastic electronic components The scale of production.
发明内容Summary of the invention
本发明实施例提供一种电子组件。所述电子组件包括第一弹性基材、可拉伸导线、第一功能元件和第二功能元件,所述可拉伸导线、所述第一功能元件和所述第二功能元件位于所述第一弹性基材的同一侧,所述可拉伸导线的相对两端分别电连接所述第一功能元件及所述第二功能元件。The embodiment of the present invention provides an electronic component. The electronic component includes a first elastic substrate, a stretchable wire, a first functional element and a second functional element, and the stretchable wire, the first functional element and the second functional element are located on the first functional element. On the same side of an elastic substrate, opposite ends of the stretchable wire are electrically connected to the first functional element and the second functional element, respectively.
本申请实施例提供的电子组件,将可拉伸导线、第一功能元件和第二功能元件均承载于第一弹性基材上,第一弹性基材可以对可拉伸导线、第一功能元件和第二功能元件形成支撑和保护,有助于延长电子组件的使用寿命。In the electronic component provided by the embodiments of the present application, the stretchable wire, the first functional element, and the second functional element are all carried on a first elastic substrate. The first elastic substrate can be used for the stretchable wire and the first functional element. It forms support and protection with the second functional element, which helps to prolong the service life of the electronic component.
本发明实施例提供一种电子组件的制备方法。所述电子组件的制备方法包括:The embodiment of the present invention provides a method for manufacturing an electronic component. The manufacturing method of the electronic component includes:
提供模具;Provide molds;
在所述模具的一侧形成可拉伸导线;Forming a stretchable wire on one side of the mold;
形成覆盖所述可拉伸导线的第一弹性基材;Forming a first elastic substrate covering the stretchable wire;
移除所述模具。Remove the mold.
本发明实施例提供的电子组件的制备方法,首先提供模具,然后在所述模具的一侧形成可拉伸导线,接着形成覆盖可拉伸导线的第一弹性基材,最后将模具移除,以得到电子组件。采用模具来制备电子组件,可降低对于第一弹性基材的依赖,便于电子组件的大规模生产。The method for preparing an electronic component provided by an embodiment of the present invention first provides a mold, then forms a stretchable wire on one side of the mold, then forms a first elastic substrate covering the stretchable wire, and finally removes the mold. To get electronic components. The use of molds to prepare electronic components can reduce the dependence on the first elastic substrate and facilitate the mass production of electronic components.
本发明实施例还提供一种模具,所述模具用于制备电子组件,所述模具包括衬底和定形结构,所述定形结构用于对可拉伸导线进行定形。An embodiment of the present invention also provides a mold, the mold is used to prepare an electronic component, the mold includes a substrate and a shaped structure, and the shaped structure is used to shape the stretchable wire.
本发明实施例还提供一种模具的制备方法,所述模具用于制备电子组件,所述模具的制备方法包括:The embodiment of the present invention also provides a method for preparing a mold, the mold is used to prepare an electronic component, and the method for preparing the mold includes:
提供基材;Provide substrate;
形成覆盖所述基材的光阻层;Forming a photoresist layer covering the substrate;
在所述光阻层背离所述基材的一侧设置光罩,所述光罩具有间隔排布的缝隙;Disposing a photomask on the side of the photoresist layer away from the substrate, the photomask having gaps arranged at intervals;
在所述光罩背离所述光阻的一侧进行光照;Irradiate light on the side of the photomask away from the photoresist;
对光照后形成的光阻层进行蚀刻处理,以使得所述模具具有定形结构。The photoresist layer formed after illumination is etched, so that the mold has a shaped structure.
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following will briefly introduce the drawings that need to be used in the embodiments. Obviously, the drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, without creative work, other drawings can be obtained based on these drawings.
图1是本申请实施例提供的第一种电子组件的制备方法的流程图。FIG. 1 is a flowchart of a first method for manufacturing an electronic component provided by an embodiment of the present application.
图2是本申请实施例提供的一种电子组件的结构示意图。Fig. 2 is a schematic structural diagram of an electronic component provided by an embodiment of the present application.
图3是图1中电子组件的制备方法的S100对应的结构示意图。FIG. 3 is a schematic diagram of the structure corresponding to S100 of the manufacturing method of the electronic component in FIG. 1.
图4是图1中电子组件的制备方法的S200对应的结构示意图。FIG. 4 is a schematic diagram of the structure corresponding to S200 of the manufacturing method of the electronic component in FIG. 1.
图5是图1中电子组件的制备方法的对应的一种结构示意图。FIG. 5 is a schematic diagram of a structure corresponding to the manufacturing method of the electronic component in FIG. 1.
图6是图1中电子组件的制备方法的S300对应的结构示意图。FIG. 6 is a schematic diagram of the structure corresponding to S300 of the manufacturing method of the electronic component in FIG. 1.
图7是图1中电子组件的制备方法的对应的一种结构示意图。FIG. 7 is a schematic diagram of a structure corresponding to the manufacturing method of the electronic component in FIG. 1.
图8是图1中电子组件的制备方法的S400对应的结构示意图。FIG. 8 is a schematic diagram of the structure corresponding to S400 of the manufacturing method of the electronic component in FIG. 1.
图9是本申请实施例中电子组件的制备方法S200的局部流程示意图。FIG. 9 is a schematic partial flowchart of a method S200 for manufacturing an electronic component in an embodiment of the present application.
图10是图9中S210对应的结构示意图。FIG. 10 is a schematic diagram of the structure corresponding to S210 in FIG. 9.
图11是本申请实施例中电子组件的制备方法S200的局部流程示意图。FIG. 11 is a schematic partial flowchart of the method S200 of manufacturing an electronic component in an embodiment of the present application.
图12是图11中S220对应的结构示意图。FIG. 12 is a schematic diagram of the structure corresponding to S220 in FIG. 11.
图13是图11中S230对应的结构示意图。FIG. 13 is a schematic diagram of the structure corresponding to S230 in FIG. 11.
图14是本申请实施例中电子组件的制备方法S200的局部流程示意图。FIG. 14 is a schematic partial flowchart of a method S200 for manufacturing an electronic component in an embodiment of the present application.
图15是图14中S240对应的结构示意图。FIG. 15 is a schematic diagram of the structure corresponding to S240 in FIG. 14.
图16是图14中S250对应的结构示意图。FIG. 16 is a schematic diagram of the structure corresponding to S250 in FIG. 14.
图17是本申请实施例中电子组件的制备方法S200的局部流程示意图。FIG. 17 is a schematic partial flowchart of a method S200 for manufacturing an electronic component in an embodiment of the present application.
图18是图17中S260对应的结构示意图。FIG. 18 is a schematic diagram of the structure corresponding to S260 in FIG. 17.
图19是图17中S270对应的结构示意图。FIG. 19 is a schematic diagram of the structure corresponding to S270 in FIG. 17.
图20是图17中S280对应的结构示意图。FIG. 20 is a schematic diagram of the structure corresponding to S280 in FIG. 17.
图21是本申请实施例中电子组件的制备方法S200的局部流程示意图。FIG. 21 is a schematic partial flowchart of a method S200 for manufacturing an electronic component in an embodiment of the present application.
图22是图21中S201对应的结构示意图。FIG. 22 is a schematic diagram of the structure corresponding to S201 in FIG. 21.
图23是图21中S202对应的结构示意图。FIG. 23 is a schematic diagram of the structure corresponding to S202 in FIG. 21.
图24是本申请实施例中电子组件的制备方法S200的局部流程示意图。FIG. 24 is a schematic partial flowchart of a method S200 for manufacturing an electronic component in an embodiment of the present application.
图25是图23中S203对应的结构示意图。FIG. 25 is a schematic diagram of the structure corresponding to S203 in FIG. 23.
图26是图24中S204对应的结构示意图。FIG. 26 is a schematic diagram of the structure corresponding to S204 in FIG. 24.
图27是本申请实施例中电子组件的制备方法S200的局部流程示意图。FIG. 27 is a schematic partial flowchart of a method S200 for manufacturing an electronic component in an embodiment of the present application.
图28是图27中S205对应的结构示意图。FIG. 28 is a schematic diagram of the structure corresponding to S205 in FIG. 27.
图29是图27中S206对应的结构示意图。FIG. 29 is a schematic diagram of the structure corresponding to S206 in FIG. 27.
图30是图27中S207对应的结构示意图。FIG. 30 is a schematic diagram of the structure corresponding to S207 in FIG. 27.
图31是本申请实施例中电子组件的制备方法S200的局部流程示意图。FIG. 31 is a schematic partial flowchart of a method S200 for manufacturing an electronic component in an embodiment of the present application.
图32是图31中S2001对应的结构示意图。FIG. 32 is a schematic diagram of the structure corresponding to S2001 in FIG. 31.
图33是图31中S2002对应的结构示意图。FIG. 33 is a schematic diagram of the structure corresponding to S2002 in FIG. 31.
图34是图31中S2003对应的结构示意图。FIG. 34 is a schematic diagram of the structure corresponding to S2003 in FIG. 31.
图35是本申请实施例中电子组件的制备方法S200的局部流程示意图。FIG. 35 is a schematic partial flowchart of a method S200 for manufacturing an electronic component in an embodiment of the present application.
图36是图35中S2004对应的结构示意图。FIG. 36 is a schematic diagram of the structure corresponding to S2004 in FIG. 35.
图37是图35中S2005对应的结构示意图。FIG. 37 is a schematic diagram of the structure corresponding to S2005 in FIG. 35.
图38是图35中S2006对应的结构示意图。FIG. 38 is a schematic diagram of the structure corresponding to S2006 in FIG. 35.
图39是图35中S2007对应的结构示意图。FIG. 39 is a schematic diagram of the structure corresponding to S2007 in FIG. 35.
图40是本申请实施例中电子组件的制备方法S200的局部流程示意图。FIG. 40 is a schematic partial flowchart of a method S200 for manufacturing an electronic component in an embodiment of the present application.
图41是图40中S211对应的结构示意图。FIG. 41 is a schematic diagram of the structure corresponding to S211 in FIG. 40.
图42是图40中S212对应的结构示意图。FIG. 42 is a schematic diagram of the structure corresponding to S212 in FIG. 40.
图43是图40中S213对应的结构示意图。FIG. 43 is a schematic diagram of the structure corresponding to S213 in FIG. 40.
图44是图40中S214对应的结构示意图。FIG. 44 is a schematic diagram of the structure corresponding to S214 in FIG. 40.
图45是本申请实施例中电子组件的制备方法的局部流程示意图。FIG. 45 is a schematic partial flowchart of a method for manufacturing an electronic component in an embodiment of the present application.
图46是图45中S110对应的结构示意图。FIG. 46 is a schematic diagram of the structure corresponding to S110 in FIG. 45.
图47是本申请实施例中电子组件的制备方法的局部流程示意图。FIG. 47 is a schematic partial flowchart of a method for manufacturing an electronic component in an embodiment of the present application.
图48是图47中S215对应的结构示意图。FIG. 48 is a schematic diagram of the structure corresponding to S215 in FIG. 47.
图49是图47中S216对应的结构示意图。FIG. 49 is a schematic diagram of the structure corresponding to S216 in FIG. 47.
图50是图47中S217对应的结构示意图。FIG. 50 is a schematic diagram of the structure corresponding to S217 in FIG. 47.
图51是图47中S218对应的结构示意图。FIG. 51 is a schematic diagram of the structure corresponding to S218 in FIG. 47.
图52是本申请实施例中电子组件的制备方法的局部流程示意图。FIG. 52 is a schematic partial flowchart of a method for manufacturing an electronic component in an embodiment of the present application.
图53是图52中S120对应的结构示意图。FIG. 53 is a schematic diagram of the structure corresponding to S120 in FIG. 52.
图54是图52中S130对应的结构示意图。FIG. 54 is a schematic diagram of the structure corresponding to S130 in FIG. 52.
图55是本申请实施例中电子组件的制备方法的局部流程示意图。FIG. 55 is a schematic partial flowchart of a method for manufacturing an electronic component in an embodiment of the present application.
图56是图55中S410对应的结构示意图。FIG. 56 is a schematic diagram of the structure corresponding to S410 in FIG. 55.
图57是图55中S410对应的结构示意图。FIG. 57 is a schematic diagram of the structure corresponding to S410 in FIG. 55.
图58是本申请实施例中电子组件的制备方法的局部流程示意图。FIG. 58 is a schematic partial flowchart of a method for manufacturing an electronic component in an embodiment of the present application.
图59是图58中S420对应的结构示意图。FIG. 59 is a schematic diagram of the structure corresponding to S420 in FIG. 58.
图60是图58中S420对应的结构示意图。FIG. 60 is a schematic diagram of the structure corresponding to S420 in FIG. 58.
图61是本申请实施例中电子组件的制备方法的局部流程示意图。FIG. 61 is a schematic partial flowchart of a method for manufacturing an electronic component in an embodiment of the present application.
图62是图61中S430对应的结构示意图。FIG. 62 is a schematic diagram of the structure corresponding to S430 in FIG. 61.
图63是图61中S430对应的结构示意图。Fig. 63 is a schematic diagram of the structure corresponding to S430 in Fig. 61.
图64是本申请实施例提供的第一种模具的结构示意图。Fig. 64 is a schematic structural diagram of a first mold provided by an embodiment of the present application.
图65是本申请实施例提供的第二种模具的结构示意图。Fig. 65 is a schematic structural diagram of a second mold provided in an embodiment of the present application.
图66是本申请实施例提供的第三种模具的结构示意图。Fig. 66 is a schematic structural diagram of a third mold provided in an embodiment of the present application.
图67是本申请实施例提供的第一种模具的制备方法的流程图。FIG. 67 is a flowchart of the first method for preparing a mold provided in an embodiment of the present application.
图68是图67中的W100对应的结构示意图。FIG. 68 is a schematic diagram of the structure corresponding to W100 in FIG. 67.
图69是图67中的W200对应的结构示意图。FIG. 69 is a schematic diagram of the structure corresponding to W200 in FIG. 67.
图70是图67中的W300对应的结构示意图。FIG. 70 is a schematic diagram of the structure corresponding to W300 in FIG. 67.
图71是图67中的W500对应的结构示意图。Figure 71 is a schematic diagram of the structure corresponding to W500 in Figure 67.
图72是本申请实施例提供的模具的制备方法的局部流程图。Fig. 72 is a partial flowchart of a method for preparing a mold provided in an embodiment of the present application.
图73是图72中的W110对应的结构示意图。FIG. 73 is a schematic diagram of the structure corresponding to W110 in FIG. 72.
图74是图72中的W120对应的结构示意图。FIG. 74 is a schematic diagram of the structure corresponding to W120 in FIG. 72.
图75是本申请实施例提供的模具的制备方法的局部流程图。FIG. 75 is a partial flowchart of a method for preparing a mold provided in an embodiment of the present application.
图76是图75中的W210对应的结构示意图。FIG. 76 is a schematic diagram of the structure corresponding to W210 in FIG. 75.
图77是本申请实施例提供的模具的制备方法的局部流程图。Fig. 77 is a partial flowchart of a method for preparing a mold provided in an embodiment of the present application.
图78是图77中的W310对应的结构示意图。FIG. 78 is a schematic diagram of the structure corresponding to W310 in FIG. 77.
图79是本申请实施例提供的一种电子组件的结构示意图。Fig. 79 is a schematic structural diagram of an electronic component provided by an embodiment of the present application.
图80是本申请实施例提供的另一种电子组件的结构示意图。FIG. 80 is a schematic structural diagram of another electronic component provided by an embodiment of the present application.
图81是本申请实施例提供的又一种电子组件的结构示意图。FIG. 81 is a schematic structural diagram of another electronic component provided by an embodiment of the present application.
图82是本申请实施例提供的又一种电子组件的结构示意图。FIG. 82 is a schematic structural diagram of yet another electronic component provided by an embodiment of the present application.
图83是本申请实施例提供的又一种电子组件的结构示意图。FIG. 83 is a schematic structural diagram of another electronic component provided by an embodiment of the present application.
图84是本申请实施例提供的又一种电子组件的结构示意图。FIG. 84 is a schematic structural diagram of another electronic component provided by an embodiment of the present application.
图85是本申请实施例提供的又一种电子组件的结构示意图。FIG. 85 is a schematic structural diagram of yet another electronic component provided by an embodiment of the present application.
图86是本申请实施例提供的又一种电子组件的结构示意图。FIG. 86 is a schematic structural diagram of yet another electronic component provided by an embodiment of the present application.
图87是本申请实施例提供的又一种电子组件的结构示意图。FIG. 87 is a schematic structural diagram of yet another electronic component provided by an embodiment of the present application.
图88是本申请实施例提供的又一种电子组件的结构示意图。FIG. 88 is a schematic structural diagram of another electronic component provided by an embodiment of the present application.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描 述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be described clearly and completely in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
请参阅图1和图2,图1是本申请实施例提供的第一种电子组件的制备方法的流程图。图2是本申请实施例提供的一种电子组件的结构示意图。在一种实施方式中,电子组件10包括第一弹性基材300以及位于所述第一弹性基材300一侧的可拉伸导线100。当所述第一弹性基材300被拉伸时,所述可拉伸导线100处于伸长状态;当所述第一弹性基材300处于自由状态时,所述可拉伸导线100处于收缩状态。在另一种实施方式中,电子组件10还包括第一功能元件210和第二功能元件220,所述第一功能元件210和所述第二功能元件220分别电连接于所述可拉伸导线100的两端。需要说明的是,功能元件的数量并不限于两个,即功能元件的数量可以多于两个,如果电子组件为弹性显示屏,功能元件的数量可以有上百万个,上百万个功能元件由可拉伸导线电连接形成网状结构。Please refer to FIG. 1 and FIG. 2. FIG. 1 is a flowchart of a first method for manufacturing an electronic component provided by an embodiment of the present application. Fig. 2 is a schematic structural diagram of an electronic component provided by an embodiment of the present application. In one embodiment, the
所述电子组件的制备方法包括但不限于S100、S200、S300和S400,关于S100、S200、S300和S400详细介绍如下。The preparation method of the electronic component includes but is not limited to S100, S200, S300, and S400. The details of S100, S200, S300, and S400 are described below.
S100:提供模具20。请参阅图3。S100: Provide
其中,模具20是电子组件10的制备工具,采用模具20来制备电子组件10,可以对电子组件10的结构形状进行较为精确的调控,有助于提高电子组件10的制备良率,便于电子组件10的大规模生产。Among them, the
在一种实施方式中,S200:在所述模具20的一侧形成可拉伸导线100。请继续参阅图4。In one embodiment, S200: forming a
在另一种实施方式中,在所述模具20的一侧形成可拉伸导线100及电连接于所述可拉伸导线100的两端的第一功能元件210和第二功能元件220。请继续参阅图5。In another embodiment, a
其中,第一功能元件210可以为控制芯片,第二功能元件220也可以为控制芯片。第一功能元件210和第二功能元件220分别电连接于可拉伸导线100的两端,第一功能元件210、第二功能元件220和可拉伸导线100具有不同的拉伸率。也就是说,第一功能元件210和第二功能元件220可以为硬质的功能元件。第一功能元件210和第二功能元件220可以有不同的功用,比如计算、存储、感应、通信等。形成第一功能元件210和第二功能元件220的方式可以为键合、打线技术、倒晶封装、或沉积和光刻等方法直接制作。其中,键合是指将两片表面清洁、原子级平整的同质或异质半导体材料经表面清洗和活化处理,在一定条件下直接结合,通过范德华力、分子力甚至原子力使晶片键合成为一体的技术。倒晶封装是指将焊接点沉积在可拉伸导线100两端形成焊球,将第一功能单元210和第二功能元件220翻转和定位,使焊球正对功能单元的连接器,重熔焊球,将功能单元焊接在可拉伸导线100上。第一功能元件210与第二功能元件220也可以为电容、电阻、电感、导线、二极管、三极管等具有相应功能的各类元件。第一功能元件210与第二功能元件220还可以为弹性或柔性材料制造。Among them, the first
其中,所述可拉伸导线100可以为金属、导电油墨等。可拉伸导线100的制备工艺可以为图案化的方法形成,具体的,可以为光刻、印刷等。进一步的,可拉伸导线100的水平图案可以由图案化工艺实现,可拉伸导线100的垂直起伏可以由模具20的形状实现。Wherein, the
在一种可能的实施方式中,先在模具20的一侧形成可拉伸导线100,然后再形成电连接于可拉伸导线100的两端的第一功能元件210和第二功能元件220。In a possible implementation, the
在另一种可能的实施方式中,先在模具20的一侧形成第一功能元件210和第二功能元件220,然后再在第一功能元件210和第二功能元件220之间形成可拉伸导线100,以使得可拉伸导线100的一端电连接于所述第一功能元件210,且使得可拉伸导线100的另一端电连接于所述第二功能元件220。In another possible embodiment, the first
在一种实施方式中,S300:形成覆盖所述可拉伸导线100的第一弹性基材300。请继续 参阅图6。In one embodiment, S300: forming a first
在另一种实施方式中,形成覆盖所述第一功能元件210、第二功能元件220及所述可拉伸导线100的第一弹性基材300。请继续参阅图7。In another embodiment, a first
其中,第一弹性基材300为第一功能元件210、第二功能元件220和可拉伸导线100的承载件。第一弹性基材300的材料可以为热塑性聚氨酯弹性体橡胶(Thermoplastic polyurethanes,TPU)、聚二甲基硅氧烷(polydimethylsiloxane,PDMS)、(氢化苯乙烯-丁二烯嵌段共聚物,SEBS)、苯乙烯-丁二烯-苯乙烯嵌段共聚物(Styreneic Block Copolymers,SBS)等。Wherein, the first
S400:移除所述模具20。请继续参阅图8。S400: Remove the
通过将模具20移除以得到电子组件10,移除模具20的方法可以为物理剥离的方式,也可以为化学溶解的方式,后面会详细介绍,此处不再赘述。The
本发明实施例提供的电子组件的制备方法,首先提供模具20,然后在所述模具20的一侧形成可拉伸导线100以及电连接于所述可拉伸导线100的两端的第一功能元件210和第二功能元件220,接着形成覆盖第一功能元件210、第二功能元件220以及可拉伸导线100的第一弹性基材300,最后将模具20移除,以得到电子组件10。采用模具20来制备电子组件10,可降低制备过程中对于第一弹性基材300的依赖,并可以对可拉伸导线100的形态进行三维立体调控,可以对电子组件10的结构进行较为精确的调控,有助于提高电子组件10的制备良率,便于电子组件10的大规模生产。In the method for preparing an electronic component provided by the embodiment of the present invention, a
请继续参阅图9和图10,所述模具20的表面设有定形结构A,S200:在所述模具20的一侧形成可拉伸导线100包括:通过所述定形结构A形成可拉伸导线100。Please continue to refer to FIGS. 9 and 10, the surface of the
在一种实施方式中,所述定形结构A包括形成于模具20表面的若干个凸起部201,相邻两个所述凸起部201之间为平滑连接,所述可拉伸导线100布设在所述凸起部201上,形成若干个依次平滑连接的弯曲部100a。In one embodiment, the shaped structure A includes a plurality of
S200包括但不限于S210,关于S210详细介绍如下。S200 includes but is not limited to S210. S210 is described in detail as follows.
S210:将所述可拉伸导线100布设在所述凸起部201上,以形成若干个依次平滑连接的弯曲部100a。S210: Laying the
具体的,相邻两个所述凸起部201之间为平滑连接,即所述凸起部201具有平缓的坡度,后续制程中,可拉伸导线100爬坡时不易断裂,有助于保证电子组件10的制备良率。其中,平滑连接是指相邻的凸起部201之间的连接较为顺畅,没有曲率突变的转折点。由于相邻的凸起部201之间为平滑连接,当可拉伸导线100布设于凸起部201上时,可拉伸导线100会形成平滑连接的弯曲部100a,即可拉伸导线100会呈现出平缓的弯曲状态,此时,制备出来的可拉伸导线100不容易断裂,有助于保证电子组件10的使用寿命。Specifically, the two
在另一种实施方式中,所述定形结构A包括开设于模具20表面的波形槽,所述可拉伸导线100形成于波形槽内。In another embodiment, the shaped structure A includes a corrugated groove opened on the surface of the
请继续参阅图11,在一种实施方式中,S200包括但不限于S220和S230,关于S220和S230详细介绍如下。Please continue to refer to FIG. 11. In an implementation manner, S200 includes but is not limited to S220 and S230, and S220 and S230 are described in detail as follows.
S220:在所述模具20的一侧形成所述可拉伸导线100。请继续参阅图12。S220: Form the
S230:在所述可拉伸导线100背离所述模具20的一侧形成所述第一功能元件210和所述第二功能元件220。请继续参阅图13。S230: Form the first
具体的,在本实施方式中,先在模具20的一侧形成可拉伸导线100,然后再在可拉伸导线100背离模具20的一侧形成第一功能元件210和第二功能元件220,其中,可拉伸导线100的一端电连接于第一功能元件210,可拉伸导线100的另一端电连接于第二功能元件220。Specifically, in this embodiment, the
请继续参阅图14,在一种实施方式中,S200包括但不限于S240和S250,关于S240 和S250详细介绍如下。Please continue to refer to FIG. 14. In an implementation manner, S200 includes but is not limited to S240 and S250, and S240 and S250 are described in detail as follows.
S240:在所述模具20的一侧形成所述第一功能元件210和所述第二功能元件220。请继续参阅图15。S240: Form the first
S250:在所述第一功能元件210和所述第二功能元件220背离所述模具20的一侧形成所述可拉伸导线100。请继续参阅图16。S250: Form the
具体的,在本实施方式中,先在模具20的一侧形成第一功能元件210和第二功能元件220,然后再在第一功能元件210和第二功能元件220背离模具20的一侧形成可拉伸导线100,其中,可拉伸导线100的一端电连接于第一功能元件210,可拉伸导线100的另一端电连接于第二功能元件220。其中,第一功能元件210、第二功能元件220的硬度大于可拉伸导线100,先在模具20的一侧形成第一功能元件210和第二功能元件220,再在第一功能元件210和第二功能元件220背离模具20的一侧形成可拉伸导线100,由于第一功能元件210和第二功能元件220的材料较硬,便于将第一功能元件210、第二功能元件220与模具20分离,有助于提高电子组件10的制备良率,便于电子组件10的大规模生产。Specifically, in this embodiment, the first
请继续参阅图17,在一种实施方式中,S200包括但不限于S260、S270和S280,关于S260、S270和S280详细介绍如下。Please continue to refer to FIG. 17. In an embodiment, S200 includes but is not limited to S260, S270, and S280. The details of S260, S270, and S280 are described below.
S260:在所述模具20的一侧形成所述第一功能元件210。请继续参阅图18。S260: Form the first
S270:在所述第一功能元件210背离所述模具20的一侧形成所述可拉伸导线100。请继续参阅图19。S270: forming the
S280:在所述可拉伸导线100背离所述第一功能元件210的一侧形成所述第二功能元件220。请继续参阅图20。S280: Form the second
具体的,在本实施方式中,先在模具20的一侧形成第一功能元件210,然后再在第一功能元件210背离模具20的一侧形成可拉伸导线100,最后在可拉伸导线100背离第一功能元件210的一侧形成第二功能元件220,其中,可拉伸导线100的一端电连接于第一功能元件210,可拉伸导线100的另一端电连接于第二功能元件220。此时,第一功能元件210和第二功能元件220分别位于可拉伸导线100的相对的两侧,当需要将第一功能元件210和第二功能元件220分别设置在可拉伸导线100的相对的两侧时,可以采用本实施例的制备方法。Specifically, in this embodiment, the first
请继续参阅图21、图22和图23,在一种实施方式中,所述可拉伸导线100包括间隔排布的第一导线101和第二导线102,S200包括但不限于S201和S202,关于S201和S202详细介绍如下。Please continue to refer to FIG. 21, FIG. 22 and FIG. 23. In one embodiment, the
S201:在所述模具20的一侧形成所述第一导线101和所述第二导线102。请继续参阅图22。S201: Form the
S202:在所述第一导线101和所述第二导线102背离所述模具20的一侧形成所述第一功能元件210和所述第二功能元件220。请继续参阅图23。S202: forming the first
具体的,在本实施方式中,所述可拉伸导线100包括间隔排布的第一导线101和第二导线102,先在模具20的一侧形成第一导线101和第二导线102,然后再在第一导线101和第二导线102背离模具20的一侧形成第一功能元件210和第二功能元件220,其中,第一导线101的一端电连接于第一功能元件210,第一导线101的另一端电连接于第二功能元件220,第二导线102的一端电连接于第一功能元件210,第二导线102的另一端电连接于第二功能元件220。此时,第一功能元件210和第二功能元件220均位于第一导线101的同一侧,且第一功能元件210和第二功能元件220均位于第二导线102的同一侧,当需要将第一功能元件210和第二功能元件220均设置在第一导线101和第二导线102的同一侧时,可以采用本实施例的制备方法。Specifically, in this embodiment, the
需要特别说明的是,本实施例中的第一导线101和第二导线102之间无主次之分,第一 导线101和第二导线102处于相同的地位,每个功能元件可能有1个、2个、或多个端口,输入、输出相同或不同的信号,相应的可拉伸导线可以是1根、2根、或多根。每根导线可以连接相同或不同的信号。当第一导线101和第二导线102连接相同的信号,且第一导线101断裂时,可以采用第二导线102将第一功能元件210和第二功能元件220电连接。同样,当第一导线101和第二导线102连接相同的信号,且第二导线102断裂时,可以采用第一导线101将第一功能元件210和第二功能元件220电连接。It should be noted that there is no distinction between the
请继续参阅图24、图25和图26,在一种实施方式中,所述可拉伸导线100包括间隔排布的第一导线101和第二导线102,S200包括但不限于S203和S204,关于S203和S204详细介绍如下。Please continue to refer to FIG. 24, FIG. 25, and FIG. 26. In one embodiment, the
S203:在所述模具20的一侧形成所述第一功能元件210和所述第二功能元件220。请继续参阅图25。S203: forming the first
S204:在所述第一功能元件210和所述第二功能元件220背离所述模具20的一侧形成所述第一导线101和所述第二导线102。请继续参阅图26。S204: forming the
具体的,在本实施方式中,所述可拉伸导线100包括间隔排布的第一导线101和第二导线102,先在模具20的一侧形成第一功能元件210和第二功能元件220,然后再在第一功能元件210和第二功能元件220背离模具20的一侧形成第一导线101和第二导线102,其中,第一导线101的一端电连接于第一功能元件210,第一导线101的另一端电连接于第二功能元件220,第二导线102的一端电连接于第一功能元件210,第二导线102的另一端电连接于第二功能元件220。此时,第一功能元件210和第二功能元件220均位于第一导线101的同一侧,且第一功能元件210和第二功能元件220均位于第二导线102的同一侧,当需要将第一功能元件210和第二功能元件220均设置在第一导线101和第二导线102的同一侧时,可以采用本实施例的制备方法。Specifically, in this embodiment, the
进一步的,第一功能元件210、第二功能元件220的硬度大于可拉伸导线100,采用本实施例的制备方法,先在模具20的一侧形成第一功能元件210和第二功能元件220,再在第一功能元件210和第二功能元件220背离模具20的一侧形成第一导线101和第二导线102,由于第一功能元件210和第二功能元件220的材料较硬,便于后续将第一功能元件210、第二功能元件220与模具20分离,有助于提高电子组件10的制备良率,便于电子组件10的大规模生产。更进一步的,本实施例中的第一导线101和第二导线102之间无主次之分,第一导线101和第二导线102处于相同的地位,每个功能元件可能有1个、2个、或多个端口,输入、输出相同或不同的信号,相应的可拉伸导线可以是1根、2根、或多根。每根导线可以连接相同或不同的信号。当第一导线101和第二导线102连接相同的信号,且第一导线101断裂时,可以采用第二导线102将第一功能元件210和第二功能元件220电连接。同样,当第一导线101和第二导线102连接相同的信号,且第二导线102断裂时,可以采用第一导线101将第一功能元件210和第二功能元件220电连接。Further, the hardness of the first
请继续参阅图27、图28、图29和图30,在一种实施方式中,所述可拉伸导线100包括间隔排布的第一导线101和第二导线102,S200包括但不限于S205、S206和S207,关于S205、S206和S207详细介绍如下。Please continue to refer to FIG. 27, FIG. 28, FIG. 29, and FIG. 30. In one embodiment, the
S205:在所述模具20的一侧形成所述第一功能元件210。请继续参阅图28。S205: Form the first
S206:在所述第一功能元件210背离所述模具20的一侧形成所述第一导线101和所述第二导线102。请继续参阅图29。S206: forming the
S207:在所述第一导线101和所述第二导线102背离所述第一功能元件210的一侧形成所述第二功能元件220。请继续参阅图30。S207: Form the second
具体的,在本实施方式中,所述可拉伸导线100包括间隔排布的第一导线101和第二导线102,先在模具20的一侧形成第一功能元件210,然后再在第一功能元件210背离模具 20的一侧形成第一导线101和第二导线102,最后再在第一导线101和第二导线102背离第一功能元件210的一侧形成第二功能元件220,其中,第一导线101的一端电连接于第一功能元件210,第一导线101的另一端电连接于第二功能元件220,第二导线102的一端电连接于第一功能元件210,第二导线102的另一端电连接于第二功能元件220。此时,第一功能元件210和第二功能元件220分别位于第一导线101相对的两侧,且第一功能元件210和第二功能元件220分别位于第二导线102相对的两侧,当需要将第一功能元件210和第二功能元件220均设置在第一导线101和第二导线102的两侧时,可以采用本实施例的制备方法。Specifically, in this embodiment, the
进一步的,本实施例中的第一导线101和第二导线102之间无主次之分,第一导线101和第二导线102处于相同的地位,每个功能元件可能有1个、2个、或多个端口,输入、输出相同或不同的信号,相应的可拉伸导线可以是1根、2根、或多根。每根导线可以连接相同或不同的信号。当第一导线101和第二导线102连接相同的信号,且第一导线101断裂时,可以采用第二导线102将第一功能元件210和第二功能元件220电连接。同样,当第一导线101和第二导线102连接相同的信号,且第二导线102断裂时,可以采用第一导线101将第一功能元件210和第二功能元件220电连接。Further, there is no distinction between the
请继续参阅图31、图32、图33和图34,在一种实施方式中,所述可拉伸导线100包括间隔排布的第一导线101和第二导线102,S200包括但不限于S2001、S2002和S2003,关于S2001、S2002和S2003详细介绍如下。Please continue to refer to FIG. 31, FIG. 32, FIG. 33, and FIG. 34. In an embodiment, the
S2001:在所述模具20的一侧形成所述第一导线101。请继续参阅图32。S2001: forming the
S2002:在所述第一导线101背离所述模具20的一侧形成所述第一功能元件210和所述第二功能元件220。请继续参阅图33。S2002: forming the first
S2003:在所述第一功能元件210和所述第二功能元件220背离所述第一导线101的一侧形成第二导线102。请继续参阅图34。S2003: forming a
具体的,在本实施方式中,所述可拉伸导线100包括间隔排布的第一导线101和第二导线102,先在模具20的一侧形成第一导线101,然后再在第一导线101背离模具20的一侧形成第一功能元件210和第二功能元件220,最后再在第一功能元件210和第二功能元件220背离第一导线101的一侧形成第二导线102,其中,第一导线101的一端电连接于第一功能元件210,第一导线101的另一端电连接于第二功能元件220,第二导线102的一端电连接于第一功能元件210,第二导线102的另一端电连接于第二功能元件220。此时,第一功能元件210和第二功能元件220位于第一导线101和第二导线102之间,当需要将第一功能元件210和第二功能元件220均设置在第一导线101和第二导线102之间时,可以采用本实施例的制备方法。Specifically, in this embodiment, the
进一步的,本实施例中的第一导线101和第二导线102之间无主次之分,第一导线101和第二导线102处于相同的地位,每个功能元件可能有1个、2个、或多个端口,输入、输出相同或不同的信号,相应的可拉伸导线可以是1根、2根、或多根。每根导线可以连接相同或不同的信号。当第一导线101和第二导线102连接相同的信号,且第一导线101断裂时,可以采用第二导线102将第一功能元件210和第二功能元件220电连接。同样,当第一导线101和第二导线102连接相同的信号,且第二导线102断裂时,可以采用第一导线101将第一功能元件210和第二功能元件220电连接。Further, there is no distinction between the
请继续参阅图35、图36、图37、图38和图39,在一种实施方式中,所述可拉伸导线100包括间隔排布的第一导线101和第二导线102,S200包括但不限于S2004、S2005、S2006和S2007,关于S2004、S2005、S2006和S2007详细介绍如下。Please continue to refer to FIG. 35, FIG. 36, FIG. 37, FIG. 38, and FIG. 39. In one embodiment, the
S2004:在所述模具20的一侧形成所述第一导线101。请继续参阅图36。S2004: forming the
S2005:在所述第一导线101背离所述模具20的一侧形成所述第一功能元件210。请继 续参阅图37。S2005: forming the first
S2006:在所述第一功能元件210背离所述第一导线101的一侧形成第二导线102。请继续参阅图38。S2006: forming a
S2007:在所述第二导线102背离所述第一功能元件210的一侧形成第二功能元件220。请继续参阅图39。S2007: A second
具体的,在本实施方式中,所述可拉伸导线100包括间隔排布的第一导线101和第二导线102,先在模具20的一侧形成第一导线101,然后再在第一导线101背离模具20的一侧形成第一功能元件210,接着再第一功能元件210背离所述第一导线101的一侧形成第二导线102,最后再在第二导线102背离第一功能元件210的一侧形成第二功能元件220,其中,第一导线101的一端电连接于第一功能元件210,第一导线101的另一端电连接于第二功能元件220,第二导线102的一端电连接于第一功能元件210,第二导线102的另一端电连接于第二功能元件220。此时,第一导线101、第一功能元件210、第二导线102和第二功能元件220依次交错且层叠设置,当需要将第一导线101、第一功能元件210、第二导线102和第二功能元件220依次交错且层叠设置时,可以采用本实施例的制备方法。Specifically, in this embodiment, the
进一步的,本实施例中的第一导线101和第二导线102之间无主次之分,第一导线101和第二导线102处于相同的地位,每个功能元件可能有1个、2个、或多个端口,输入、输出相同或不同的信号,相应的可拉伸导线可以是1根、2根、或多根。每根导线可以连接相同或不同的信号。当第一导线101和第二导线102连接相同的信号,且第一导线101断裂时,可以采用第二导线102将第一功能元件210和第二功能元件220电连接。同样,当第一导线101和第二导线102连接相同的信号,且第二导线102断裂时,可以采用第一导线101将第一功能元件210和第二功能元件220电连接。Further, there is no distinction between the
请继续参阅图40、图41、图42、图43和图44,在一种实施方式中,所述可拉伸导线100包括间隔排布的第一导线101和第二导线102,S200包括但不限于S211、S212、S213和S214,关于S211、S212、S213和S214详细介绍如下。Please continue to refer to FIG. 40, FIG. 41, FIG. 42, FIG. 43, and FIG. 44. In one embodiment, the
S211:在所述模具20的一侧形成所述第一功能元件210。请继续参阅图41。S211: Form the first
S212:在所述第一功能元件210背离所述模具20的一侧形成所述第一导线101。请继续参阅图42。S212: Form the
S213:在所述第一导线101背离所述第一功能元件210的一侧形成第二功能元件220。请继续参阅图43。S213: A second
S214:在所述第二功能元件220背离所述第一导线101的一侧形成第二导线102。请继续参阅图44。S214: Form a
具体的,在本实施方式中,所述可拉伸导线100包括间隔排布的第一导线101和第二导线102,先在模具20的一侧形成第一功能元件210,然后再在第一功能元件210背离模具20的一侧形成第一导线101,接着再第一导线101背离所述第一功能元件210的一侧形成第二功能元件220,最后再在第二功能元件220背离第一导线101的一侧形成第二导线102,其中,第一导线101的一端电连接于第一功能元件210,第一导线101的另一端电连接于第二功能元件220,第二导线102的一端电连接于第一功能元件210,第二导线102的另一端电连接于第二功能元件220。此时,第一功能元件210、第一导线101、第二功能元件220和第二导线102依次交错且层叠设置,当需要将第一功能元件210、第一导线101、第二功能元件220和第二导线102依次交错且层叠设置时,可以采用本实施例的制备方法。Specifically, in this embodiment, the
进一步的,本实施例中的第一导线101和第二导线102之间无主次之分,第一导线101和第二导线102处于相同的地位,每个功能元件可能有1个、2个、或多个端口,输入、输出相同或不同的信号,相应的可拉伸导线可以是1根、2根、或多根。每根导线可以连接相同或不同的信号。当第一导线101和第二导线102连接相同的信号,且第一导线101断裂时, 可以采用第二导线102将第一功能元件210和第二功能元件220电连接。同样,当第一导线101和第二导线102连接相同的信号,且第二导线102断裂时,可以采用第一导线101将第一功能元件210和第二功能元件220电连接。Further, there is no distinction between the
请继续参阅图45,在一种实施方式中,在所述S200之前,所述电子组件的制备方法还包括但不限于S110,关于S110详细介绍如下。Please continue to refer to FIG. 45. In one embodiment, before the S200, the method for preparing the electronic component further includes but is not limited to S110. The details of S110 are described below.
S110:形成覆盖所述模具20的牺牲层400。请继续参阅图46。S110: forming a
其中,牺牲层400可以被特定的液体溶解或者被气体蚀刻。Wherein, the
具体的,牺牲层400的材料可以为无机盐类、无机氧化物、有机高分子和金属等。牺牲层400可以被特定液体溶解或气体蚀刻,比如:无机盐类可以被水溶解,无机氧化物可以被酸、碱等溶解,有机高分子可以被有机溶液、显影液等溶解,金属可以被酸、碱等溶解。Specifically, the material of the
请继续参阅图47,所述S200包括但不限于S215和S216,关于S215和S216详细介绍如下。Please continue to refer to FIG. 47. The S200 includes but is not limited to S215 and S216. The details of S215 and S216 are described below.
S215:在所述牺牲层400的表面形成可拉伸导线100。请继续参阅图48。S215: forming a
S216:形成电连接于所述可拉伸导线100的两端的第一功能元件210和第二功能元件220。请继续参阅图49。S216: Form the first
所述S300包括但不限于S317,关于S317详细介绍如下。The S300 includes but is not limited to S317, and the detailed description of S317 is as follows.
S317:形成覆盖所述第一功能元件210、第二功能元件220及所述可拉伸导线100的第一弹性基材300。请继续参阅图50。S317: Form a first
所述S400包括但不限于S418,关于S418详细介绍如下。The S400 includes but is not limited to S418, and S418 is described in detail as follows.
S418:将所述牺牲层400(未示出)溶解,以使得所述模具20和所述电子组件10分离。请继续参阅图51。S418: Dissolve the sacrificial layer 400 (not shown) to separate the
具体的,在本实施方式中,先形成覆盖模具20的牺牲层400,牺牲层400可被液体溶解或者被气体蚀刻,然后再形成覆盖牺牲层400的可拉伸导线100,且一并形成电连接于可拉伸导线100相对的两端的第一功能元件210和第二功能元件220,接着再形成覆盖第一功能元件210、第二功能元件220和可拉伸导线100的第一弹性基材300,最后将模具20和可拉伸导线100之间的牺牲层400移除,由此就可以将模具20与电子组件10分离,于是就可以获得电子组件10。Specifically, in this embodiment, the
其中,第一弹性基材300可对第一功能元件210、第二功能元件220和可拉伸导线100起到封装和保护作用。第一弹性基材300的材料可以为橡胶、硅胶、热塑性弹性体等。形成第一弹性基材300的方式可以为涂布、蒸镀、浇筑、压印等。Among them, the first
请继续参阅图52,在一种实施方式中,在所述S200之前,所述电子组件的制备方法还包括但不限于S120和S130,关于S120和S130详细介绍如下。Please continue to refer to FIG. 52. In one embodiment, before the S200, the preparation method of the electronic component further includes but is not limited to S120 and S130. S120 and S130 are described in detail as follows.
S120:形成覆盖所述模具20的柔性基材410。请继续参阅图53。S120: forming a
其中,柔性基材410的材料可以为聚酰亚胺薄膜。柔性基材410可以采用涂布、蒸镀等形成。Wherein, the material of the
S130:对所述柔性基材410进行图案化处理。请继续参阅图54。S130: Perform a patterning process on the
其中,图案化柔性基材410的方式可以为光刻、丝网印刷、喷墨打印等。由于电子组件层叠顺序为柔性基材、可拉伸导线和功能元件、第一弹性基材,因此可以将可拉伸导线和功能元件包裹在柔性基材与第一弹性基材之间,具有保护作用Wherein, the method of patterning the
可以理解的是,在其他实施方式中,步骤S120后,直接在柔性基材410上形成可拉伸导线100,然后对柔性基材410和可拉伸导线100同时进行图案化,如此可省去一道制程,简化制备过程。需要说明的是,柔性基材410和可拉伸导线100可以同时进行图案化,此时二者形状相同;也可以先图案化柔性基材410,然后再图案化可拉伸导线100,此时二者形状可以相同,也可以不同;还可以先图案化可拉伸导线100,然后再图案化柔性基材410, 此时二者形状可以相同,也可以不同。It can be understood that, in other embodiments, after step S120, the
请继续参阅图55,在一种实施方式中,所述模具20为可溶解性材质,S400包括但不限于S410,关于S410详细介绍如下。Please continue to refer to FIG. 55. In one embodiment, the
S410:将所述模具20进行溶解。请继续参阅图56和图57。S410: Dissolve the
具体的,在本实施方式中,所述模具20为可溶解性材质,模具20本身可以被特定的液体溶解或者被气体蚀刻。将制备形成的模具20和电子组件10中的模具20溶解,由此就可以获得单独的电子组件10。Specifically, in this embodiment, the
进一步的,模具20的材料可以为热塑性聚氨酯弹性体橡胶。模具20可以被强极性的有机溶剂溶解,比如:二甲基甲酰胺(DMF),丁酮,环己酮,丙酮,乙酸乙酯,甲苯等。Further, the material of the
请继续参阅图58,在一种实施方式中,所述模具20的表面粘附力小于预设阈值,S400还包括但不限于S420,关于S420详细介绍如下。Please continue to refer to FIG. 58. In one embodiment, the surface adhesion of the
S420:采用机械剥离的方式以使得所述模具20和所述电子组件10分离。请继续参阅图59和图60。S420: Use a mechanical peeling method to separate the
具体的,在本实施方式中,所述模具20的表面粘附力小于预设阈值,即模具20有低粘附力表面,也就是说,模具20的表面粘附力比较弱,此时,可以考虑采用机械剥离的方式将模具20和电子组件10分离。也就是采用拉力的方式将电子组件10从模具20的表面剥离,从而获得独立的电子组件10。Specifically, in this embodiment, the surface adhesion of the
请继续参阅图61,在一种实施方式中,S400还包括但不限于S430,关于S430详细介绍如下。Please continue to refer to FIG. 61. In an implementation manner, S400 further includes but is not limited to S430, and S430 is described in detail as follows.
S430:采用激光烧蚀的方式以使得所述模具20和所述电子组件10分离。请继续参阅图62和图63。S430: Use a laser ablation method to separate the
具体的,在本实施方式中,采用激光烧蚀的方式,对电子组件10与模具20的连接部位进行激光烧蚀,以将模具20和电子组件10分离,从而获得独立的电子组件10。Specifically, in this embodiment, a laser ablation method is used to perform laser ablation on the connection part of the
请继续参阅图64,本申请实施例还提供一种模具20,所述模具20用于制备电子组件10,所述模具20包括衬底202和定形结构A,所述定形结构A用于对可拉伸导线100进行定形。Please continue to refer to FIG. 64, an embodiment of the present application also provides a
在一种实施方式中,所述定形结构A包括形成于所述衬底202表面的波形槽。In one embodiment, the shaped structure A includes a corrugated groove formed on the surface of the
在另一种实施方式中,所述定形结构A包括形成于所述衬底202表面的若干个凸起部201,若干个所述凸起部201在所述衬底202的表面间隔排布,相邻两个所述凸起部201之间为平滑连接。In another embodiment, the shaped structure A includes a plurality of
具体的,相邻两个所述凸起部201之间为平滑连接,即所述凸起部201具有平缓的坡度,后续制程中,可拉伸导线100爬坡时不易断裂,有助于保证电子组件10的制备良率。其中,平滑连接是指相邻的凸起部201之间的连接较为顺畅,没有曲率突变的转折点。Specifically, the two
进一步的,由于相邻的凸起部201之间为平滑连接,当可拉伸导线100布设于凸起部201上时,可拉伸导线100会形成平滑连接的弯曲部100a,即可拉伸导线100会呈现出平缓的弯曲状态,此时,制备出来的可拉伸导线100不容易断裂,有助于保证电子组件10的使用寿命。Further, since the
请继续参阅图65,所述衬底202包括层叠设置的第一基板202a和第二基板202b,所述第二基板202b背离所述第一基板202a的表面具有所述凸起部201,所述第一基板202a和所述第二基板202b为相互独立的结构。Please continue to refer to FIG. 65, the
具体的,在本实施方式中,所述衬底202包括层叠设置的第一基板202a和第二基板202b,所述凸起部201设置在所述第二基板202b背离所述第一基板202a的表面,此时,第一基板202a可以为刚性基板,第二基板202b可以为可溶解性基板,凸起部201设置在第二基板202b背离第一基板202a的表面,后续将电子组件10从凸起部201上分离的工序中可以将第二基 板202b和凸起部201进行溶解,以获得独立的电子组件10。Specifically, in this embodiment, the
请再次参阅图64,所述衬底202和所述凸起部201一体化设置。Please refer to FIG. 64 again, the
具体的,所述模具20为一体化结构,即衬底202和凸起部201在同一加工工序中一并形成,此时,整个模具20可以为溶解性材质,后续将电子组件10从模具20上分离的工序中可以将整个模具20进行溶解,以获得独立的电子组件10。Specifically, the
请继续参阅图66,在一种实施方式中,若干个所述凸起部201在所述衬底202的表面排布,且相邻两个所述凸起部201之间平滑连接。Please continue to refer to FIG. 66. In one embodiment, a plurality of the
具体的,由于相邻的凸起部201之间为平滑连接,当可拉伸导线100布设于凸起部201上时,可拉伸导线100会形成平滑连接的弯曲部100a,即可拉伸导线100会呈现出平缓的弯曲状态,此时,制备出来的可拉伸导线100不容易断裂,有助于保证电子组件10的使用寿命。Specifically, since the
进一步的,所述凸起部201具有平缓的坡度,后续制程中,可拉伸导线100爬坡时不易断裂,有助于保证电子组件10的制备良率。其中,平滑连接是指相邻的凸起部201之间的连接较为顺畅,没有曲率突变的转折点。Further, the protruding
请继续参阅图67,本申请实施例还提供一种模具20的制备方法,所述模具20用于制备电子组件10,所述模具20的制备方法包括但不限于W100、W200、W300、W400和W500,关于W100、W200、W300、W400和W500详细介绍如下。Please continue to refer to FIG. 67, the embodiment of the present application also provides a method for preparing a
W100:提供基材500。请继续参阅图68。W100: Provide
其中,所述基材500可以为刚性基材500。Wherein, the
W200:形成覆盖所述基材500的光阻层510。请继续参阅图69。W200: forming a
具体的,在本实施方式中,所述光阻层510可以为“正光阻”,显影后的光阻截面上窄下宽、侧壁有一定坡度,蚀刻后模具20上的凸起部201也具有平缓的坡度。后续制程中,导线爬坡时不易断裂。可以理解的,在其他实施方式中,所述光阻层510可以为“负光阻”。Specifically, in this embodiment, the
其中,光阻主要可分为正光阻和负光阻两种,正光阻就是被光照射的部份可以被显影液移除掉,而未曝光的光阻则不会被显影液移除。而负光阻则相反,被光照射的部份不会被显影液移除,而其余不被光所照射的区域将会被显影液所移除。Among them, photoresist can be mainly divided into two types: positive photoresist and negative photoresist. Positive photoresist means that the part irradiated by light can be removed by the developer, while the unexposed photoresist will not be removed by the developer. The opposite is true for negative photoresist. The part irradiated by the light will not be removed by the developer, and the rest of the area not irradiated by the light will be removed by the developer.
W300:在所述光阻层510背离所述基材500的一侧设置光罩520,所述光罩520具有间隔排布的缝隙521。请继续参阅图70。W300: A
W400:在所述光罩520背离所述光阻的一侧进行光照。W400: illuminate the side of the
W500:对光照后形成的光阻层510进行蚀刻处理,以使得所述模具20具有定形结构A。请继续参阅图71。W500: Perform an etching process on the
具体的,采用垂直的光线正对光罩520进行照射,照射在光罩520上的光线无法穿过,照射在光罩520间隙的光线可以穿过,于是,就可以对位于光罩520下的光阻层510进行蚀刻,从而得到具有特定形状的模具20。Specifically, vertical light is used to irradiate the
请继续参阅图72、图73和图74,在一种实施方式中,所述基材500包括第一子基材501和第二子基材502,W100包括但不限于W110和W120,关于W110和W120详细介绍如下。Please continue to refer to FIG. 72, FIG. 73, and FIG. 74. In one embodiment, the
W110:提供第一子基材501。W110: Provide the
W120:形成覆盖所述第一子基材501的第二子基材502。W120: forming a
具体的,在本实施方式中,所述基材500包括层叠设置的第一子基材501和第二子基材502,第一子基材501和第二子基材502为相互独立的结构。第一子基材501可以为刚性基材,第二子基材502可以为可溶解性材质,后续将电子组件10从模具20上分离的工序中可以将第二子基材502进行溶解,以获得独立的电子组件10。Specifically, in this embodiment, the
请继续参阅图75,W200包括但不限于W210,关于W210详细介绍如下。Please continue to refer to Figure 75. W200 includes but is not limited to W210. Details about W210 are as follows.
W210:形成覆盖所述第二子基材502的光阻层510。请继续参阅图76。W210: forming a
具体的,在本实施方式中,所述光阻层510可以为“正光阻”,显影后的光阻截面上窄下宽、侧壁有一定坡度,蚀刻后第二子基材502上的凸起部201也具有平缓的坡度。后续制程中,导线爬坡时不易断裂。可以理解的,在其他实施方式中,所述光阻层510可以为“负光阻”。Specifically, in this embodiment, the
请继续参阅图77,W300包括但不限于W310,关于W310详细介绍如下。Please continue to refer to Figure 77. W300 includes but is not limited to W310. The detailed description of W310 is as follows.
W310:在所述光阻层510背离所述第二子基材502的一侧设置光罩520。请继续参阅图78。W310: A
具体的,采用垂直的光线正对光罩520进行照射,照射在光罩520上的光线无法穿过,照射在光罩520间隙的光线可以穿过,于是,就可以对位于光罩520下的光阻层510进行蚀刻,从而得到具有特定形状的模具20。Specifically, vertical light is used to irradiate the
请继续参阅图79,本申请实施例提供的电子组件10包括第一弹性基材300、可拉伸导线100、第一功能元件210和第二功能元件220,所述可拉伸导线100、所述第一功能元件210和所述第二功能元件220位于所述第一弹性基材300的同一侧,所述可拉伸导线100的相对两端分别电连接所述第一功能元件210及所述第二功能元件220。Please continue to refer to FIG. 79. The
在一种实施方式中,所述第一功能元件210和所述第二功能元件220位于所述第一弹性基材300的一侧,所述可拉伸导线100位于所述第一功能元件210和所述第二功能元件220背离所述第一弹性基材300的一侧。需要说明的是,功能元件的数量并不限于两个,即功能元件的数量可以多于两个,如果电子组件为弹性显示屏,功能元件的数量可以有上百万个,上百万个功能元件由可拉伸导线电连接形成网状结构。In one embodiment, the first
本申请实施例提供的电子组件10,可拉伸导线100、第一功能元件210和第二功能元件220均承载于第一弹性基材300上,第一弹性基材300可以对可拉伸导线100、第一功能元件210和第二功能元件220形成支撑和保护,有助于延长电子组件10的使用寿命。In the
请继续参阅图80,所述可拉伸导线100位于所述第一弹性基材300的一侧,所述第一功能元件210和所述第二功能元件220位于所述可拉伸导线100背离所述第一弹性基材300的一侧。Please continue to refer to FIG. 80, the
请继续参阅图81,所述第一功能元件210位于所述第一弹性基材300的一侧,所述可拉伸导线100位于所述第一功能元件210背离所述第一弹性基材300的一侧,所述第二功能元件220位于所述可拉伸导线100背离所述第一功能元件210的一侧。Please continue to refer to FIG. 81, the first
请继续参阅图82,可拉伸导线100包括间隔排布的第一导线101和第二导线102,所述第一导线101和所述第二导线102位于所述第一弹性基材300的一侧,所述第一功能元件210和所述第二功能元件220位于所述第一导线101和所述第二导线102背离所述第一弹性基材300的一侧。Please continue to refer to FIG. 82, the
本实施例中的第一导线101和第二导线102之间无主次之分,第一导线101和第二导线102处于相同的地位,每个功能元件可能有1个、2个、或多个端口,输入、输出相同或不同的信号,相应的可拉伸导线可以是1根、2根、或多根。每根导线可以连接相同或不同的信号。当第一导线101和第二导线102连接相同的信号,且第一导线101断裂时,可以采用第二导线102将第一功能元件210和第二功能元件220电连接。同样,当第一导线101和第二导线102连接相同的信号,且第二导线102断裂时,可以采用第一导线101将第一功能元件210和第二功能元件220电连接。In this embodiment, there is no distinction between the
请继续参阅图83,可拉伸导线100包括间隔排布的第一导线101和第二导线102,所述第一功能元件210和所述第二功能元件220位于所述第一弹性基材300的一侧,所述第一导线101和所述第二导线102位于所述第一功能元件210和所述第二功能元件220背离所述第一弹性基材300的一侧。Please continue to refer to FIG. 83, the
请继续参阅图84,所述可拉伸导线100包括间隔排布的第一导线101和第二导线102,所述第一功能元件210位于所述第一弹性基材300的一侧,所述第一导线101和所述第二导线102位于所述第一功能元件210背离所述第一弹性基材300的一侧,所述第二功能元件220位于所述第一导线101和所述第二导线102背离所述第一功能元件210的一侧。Please continue to refer to FIG. 84, the
请继续参阅图85,所述可拉伸导线100包括间隔排布的第一导线101和第二导线102,所述第一导线101位于所述第一弹性基材300的一侧,所述第一功能元件210和所述第二功能元件220位于所述第一导线101背离所述第一弹性基材300的一侧,所述第二导线102位于所述第一功能元件210和所述第二功能元件220背离所述第一导线101的一侧。Please continue to refer to FIG. 85. The
请继续参阅图86,所述可拉伸导线100包括间隔排布的第一导线101和第二导线102,所述第一导线101位于所述第一弹性基材300的一侧,所述第一功能元件210位于所述第一导线101背离所述第一弹性基材300的一侧,所述第二导线102位于所述第一功能元件210背离所述第一导线101的一侧,所述第二功能元件220位于所述第二导线102背离所述第一功能元件210的一侧。Please continue to refer to FIG. 86. The
请继续参阅图87,所述可拉伸导线100包括间隔排布的第一导线101和第二导线102,所述第一功能元件210位于所述第一弹性基材300的一侧,所述第一导线101位于所述第一功能元件210背离所述第一弹性基材第一弹性基材300的一侧,所述第二功能元件220位于所述第一导线101背离所述第一功能元件210的一侧,所述第二导线102位于所述第二功能元件220背离所述第一导线101的一侧。Please continue to refer to FIG. 87, the
请继续参阅图88,所述电子组件10还包括第二弹性基材310,所述可拉伸导线100、所述第一功能元件210和所述第二功能元件220位于所述第二弹性基材310和所述第一弹性基材300之间,所述第二弹性基材310和所述第一弹性基材300相互配合以对所述可拉伸导线100、所述第一功能元件210和所述第二功能元件220形成封装保护。Please continue to refer to FIG. 88, the
本申请实施例中的电子组件10,将可拉伸导线100、第一功能元件210和第二功能元件220设置在第一弹性基材300和第二弹性基材310之间,通过第一弹性基材300和第二弹性基材310对可拉伸导线100、第一功能元件210和第二功能元件220形成封装和保护,可以延长电子组件10的使用寿命。In the
此外,需要说明的是,所述电子组件10也可以包括柔性基材410,柔性基材410封装于第一弹性基材300和第二弹性基材310之间,且所述柔性基材410位于所述可拉伸导线100远离所述第一弹性基材300的一侧。In addition, it should be noted that the
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以权利要求的保护范围为准。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand: The protection scope is not limited to this, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should be covered by the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
Claims (41)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201980090113.6A CN113383423A (en) | 2019-09-06 | 2019-09-06 | Electronic component and preparation method thereof, and mold and preparation method thereof |
| PCT/CN2019/104781 WO2021042390A1 (en) | 2019-09-06 | 2019-09-06 | Electronic assembly and manufacturing method therefor, and mold and manufacturing method therefor |
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| PCT/CN2019/104781 WO2021042390A1 (en) | 2019-09-06 | 2019-09-06 | Electronic assembly and manufacturing method therefor, and mold and manufacturing method therefor |
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| CN103619590A (en) * | 2011-06-09 | 2014-03-05 | 维讯柔性电路板有限公司 | Strechable circuit assemblies |
| US20140097408A1 (en) * | 2012-10-08 | 2014-04-10 | Samsung Display Co., Ltd. | Flexible display apparatus |
| US20170047358A1 (en) * | 2001-07-16 | 2017-02-16 | Semiconductor Energy Laboratory Co., Ltd. | Semiconductor device and peeling off method and method of manufacturing semiconductor device |
| CN108231800A (en) * | 2018-02-02 | 2018-06-29 | 京东方科技集团股份有限公司 | A kind of flexible display panels and preparation method thereof, display device |
| CN109192761A (en) * | 2018-08-31 | 2019-01-11 | 深圳市华星光电半导体显示技术有限公司 | A kind of display panel and preparation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110165054B (en) * | 2018-03-09 | 2022-04-15 | 京东方科技集团股份有限公司 | Panel, preparation method thereof and display device |
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- 2019-09-06 CN CN201980090113.6A patent/CN113383423A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20170047358A1 (en) * | 2001-07-16 | 2017-02-16 | Semiconductor Energy Laboratory Co., Ltd. | Semiconductor device and peeling off method and method of manufacturing semiconductor device |
| CN103619590A (en) * | 2011-06-09 | 2014-03-05 | 维讯柔性电路板有限公司 | Strechable circuit assemblies |
| US20140097408A1 (en) * | 2012-10-08 | 2014-04-10 | Samsung Display Co., Ltd. | Flexible display apparatus |
| CN108231800A (en) * | 2018-02-02 | 2018-06-29 | 京东方科技集团股份有限公司 | A kind of flexible display panels and preparation method thereof, display device |
| CN109192761A (en) * | 2018-08-31 | 2019-01-11 | 深圳市华星光电半导体显示技术有限公司 | A kind of display panel and preparation method thereof |
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