WO2020255800A1 - Hollow container manufacturing apparatus - Google Patents
Hollow container manufacturing apparatus Download PDFInfo
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- WO2020255800A1 WO2020255800A1 PCT/JP2020/022716 JP2020022716W WO2020255800A1 WO 2020255800 A1 WO2020255800 A1 WO 2020255800A1 JP 2020022716 W JP2020022716 W JP 2020022716W WO 2020255800 A1 WO2020255800 A1 WO 2020255800A1
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- Prior art keywords
- pinch
- sub
- molding
- molding dies
- hollow container
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/20—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor of articles having inserts or reinforcements ; Handling of inserts or reinforcements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/04—Extrusion blow-moulding
- B29C49/04116—Extrusion blow-moulding characterised by the die
Definitions
- the present invention relates to a hollow container manufacturing apparatus for manufacturing a hollow container.
- Patent Document 1 discloses a hollow container manufacturing apparatus in which a pair of slide dies are arranged outside the pair of molding dies and a resin hollow container is manufactured by blow molding.
- a primary molding process for molding a half-split molded product a built-in component placement process for attaching internal parts, a secondary molding (main molding) process for abutting half-split molded products, and cooling of the molding die.
- a hollow container is formed by performing a cooling step.
- the cooling step it is necessary to cool the molded product to a predetermined temperature in order to take out the molded product from the molding mold. That is, when manufacturing a hollow container, there is a problem that it becomes difficult to control the temperature of the pinch corresponding portion of the parison in each process.
- the present invention was created in view of the above circumstances, and the temperature of the pinch-corresponding portion of the parison can be maintained at a temperature suitable for bonding, and the bonding strength of the pinch-corresponding portion of the parison can be increased.
- An object of the present invention is to provide a container manufacturing apparatus.
- the present invention comprises a pair of main molding dies and a pair of sub-molding dies arranged over the outer periphery of the main molding dies, and a set of half-split parisons are provided.
- a hollow container manufacturing device that forms a hollow container by fusing while pinching over the butt portion, and the sub-molding mold is a first heating device that heats a pinch corresponding portion of the parison from the outer surface side thereof.
- the sub-molding mold is configured so that the main molding mold after fusion is in a non-contact state with respect to the parison during in-mold cooling. It is characterized by.
- the pinch corresponding portion of the parison can be heated from the outer surface side by the first heating device.
- the temperature of the pinch-corresponding portion of the parison can be maintained at a temperature equal to or higher than the melting point, so that the fusion of the pinch-corresponding portion is promoted and the bonding strength can be increased.
- the temperature of the part corresponding to the pinch can be lowered in a short time by keeping the parison and the sub-molding mold in a non-contact state. It can be preferably performed.
- the center mold is provided between the pair of main molding molds, and the center mold has a second heating device that heats the pinch corresponding portion of the parison from the inner surface side thereof. ..
- the pinch-corresponding part of the parison can be heated from the inner surface side by the second heating device, so that the temperature of the pinch-corresponding part can be more preferably maintained at a temperature equal to or higher than the melting point.
- the first heating device is arranged at a position away from the pinch corresponding portion.
- a hollow container manufacturing apparatus capable of maintaining the temperature of the pinch-corresponding part of the parison at a temperature suitable for joining and increasing the joining strength of the pinch-corresponding part of the parison.
- the container body of the hollow container molded by the hollow container manufacturing apparatus is, for example, a molded product such as a fuel tank mounted on a vehicle or the like.
- the same reference numerals are given to the same configurations, and duplicate description will be omitted.
- the hollow container manufacturing apparatus 10A includes a main type 2, a sub type 3, and a center type 4.
- the main mold 2 includes a pair of main molding dies 21 and 22.
- the main molding dies 21 and 22 include concave cavities 21a and 22a corresponding to the shape of the container body 50 (see FIG. 3) of the hollow container, and pinch portions 21b and 22b formed at both ends of the cavities 21a and 22a. have.
- the main molding dies 21 and 22 are molded during the primary molding step described later to form a set of half-split molded bodies T1 and T2 along the concave shape of the cavities 21a and 22a from the parisons P and P (see FIG. 1B). ).
- main molding dies 21 and 22 are molded during the secondary molding step described later, and the molded bodies T1 and T2 (parisons P and P) extend over the butt portion (a part of the pinch corresponding portions T1a and T2a). Then, they are fused while being pinched by the pinch portions 21b and 22b (see FIG. 2B).
- the main molding dies 21 and 22 are provided with heating means (not shown) for heating the entire molding die in advance before performing the primary molding step. Further, the main molding dies 21 and 22 are provided with cooling means (not shown) for cooling the entire molding dies during the cooling step described later.
- Each parison P, P has a rectangular sheet shape.
- the parison P has a multi-layered cross-sectional structure in which, for example, a barrier layer made of a material having excellent fuel impermeable property is sandwiched between at least an inner thermoplastic resin layer forming the inner surface of the tank and an outer thermoplastic resin layer forming the outer surface of the tank.
- a barrier layer made of a material having excellent fuel impermeable property is sandwiched between at least an inner thermoplastic resin layer forming the inner surface of the tank and an outer thermoplastic resin layer forming the outer surface of the tank.
- These inner thermoplastic resin layer and outer thermoplastic resin layer are composed of, for example, PE (polyethylene) and HDPE (high density polyethylene) having excellent heat meltability and moldability.
- the sub mold 3 is an annular mold arranged over the outer periphery of the main molding molds 21 and 22.
- the sub mold 3 includes a pair of sub molds 31 and 32.
- the sub-molding molds 31 and 32 form outer edge portions T1b and T2b that are continuous with the outside of the pinch corresponding portions T1a and T2a of the parisons P and P (see FIG. 1B).
- the sub-molding molds 31 and 32 include concave cavities 31a and 32a, sub-side pinch portions 31b and 32b continuous with the cavities 31a and 32a, and protrusions 31c and 32c provided at the end portions.
- the sub-side pinch portions 31b and 32b are formed so as to be continuous with the pinch portions 21b and 22b of the pair of main molding dies 21 and 22.
- the sub-molding dies 31 and 32 are provided so as to be openable and closable in the same direction as the opening and closing directions of the main molding dies 21 and 22.
- the sub molding dies 31 and 32 can be opened and closed separately from the operations of the main molding dies 21 and 22.
- the sub-molding dies 31 and 32 are molded together with the main molding dies 21 and 22 during the primary molding step described later to form the outer edge portions T1b and T2b of the container body 50 (see FIG. 3) (see FIG. 1B).
- sub-molding dies 31 and 32 are molded together with the main molding dies 21 and 22 during the secondary molding step described later, and a part of the pinch-corresponding portions T1a and T2a of the molded bodies T1 and T2 is partially pinched on the sub-side pinch portions 31b. They are butted and fused at 32b (see FIG. 2B). At the time of mold clamping, the sub-side pinch portions 31b and 32b form a butt surface continuous with the pinch portions 21b and 22b of the main molding dies 21 and 22.
- the protruding amounts of the protrusions 31c and 32c of the sub-molding dies 31 and 32 are the outer edge portions T1b of the molded bodies T1 and T2, as shown in FIG. 2B, in a state of being molded during the secondary molding step described later.
- the ends of T2b are set to be separated from each other.
- the sub-molding dies 31 and 32 are provided with heating means (not shown) for heating the entire molding die in advance before performing the primary molding step. Further, the sub-molding dies 31 and 32 are provided with cooling means (not shown) for cooling the entire molding dies during the cooling step described later.
- the inner surfaces of the cavities 31a and 32a are provided with first heaters 33 and 33 as first heating devices.
- the first heaters 33 and 33 are provided in an annular shape along the circumferential direction of the submolds 31 and 32, come into contact with the outer surfaces of the outer edges T1b and T2b of the molded bodies T1 and T2, and heat them from the outer surface side. It is possible.
- the first heaters 33 and 33 can heat the outer edge portions T1b and T2b from the outer surface side, and can also heat the pinch corresponding portions T1a and T2a from the outer surface side (the radial outer side of the main mold 2).
- the sub-molding dies 31 and 32 are opened separately from the main molding dies 21 and 22 during the in-mold cooling step in which the main molding dies 21 and 22 are in contact with the parisons P and P after the secondary molding step.
- the structure is such that the outer edge portions T1b and T2b are retracted (released) so as to be in a non-contact state. Since the first heaters 33 and 33 are separated from the outer edge portions T1b and T2b together with the sub-molding molds 31 and 32 by the retracting, the heat energy transmitted to the outer edge portions T1b and T2b becomes small. As a result, the temperatures of the outer edge portions T1b and T2b can be lowered.
- the center mold 4 is a mold that is arranged between the main molding dies 21 and 22 and between the sub molding dies 31 and 32 during the primary molding process described later.
- the center type 4 includes an annular frame body 41 and a second heater 42 as a second heating device supported by the frame body 41.
- the frame body 41 has a quadrangular cross section.
- the frame body 41 is formed by molding the main mold 2 and the sub mold 3 during the primary molding step, so that the frame body 41 extends in the circumferential direction between the protrusions 31c and 32c of the sub molding molds 31 and 32. Be pinched.
- the main mold 2 and the sub mold 3 are molded during the primary molding process, so that the pinch portions 21b and 22b of the main molding molds 21 and 22 and the sub-side pinch of the sub molding molds 31 and 32 are pinched. It is sandwiched between the portions 31b and 32b in the circumferential direction.
- the second heater 42 can be heated by the electric power supplied from the frame body 41 via the electric wire 41a, and can be heated from the inner surface side in contact with or close to the pinch corresponding portions T1a and T2a of the molded bodies T1 and T2. it can.
- the parison arrangement step is a step of arranging the parisons P and P on both sides of the center mold 4.
- the amount of parisons P and P required for molding the container body 50 is extruded from a parison extruder (not shown).
- the extruded parisons P and P are placed on both sides of the center mold 4 on the inner surface side of the main molding die 21 and the sub molding die 31, and on the inner surface side of the main molding die 22 and the sub molding die 32. It is arranged using a chuck (not shown) or the like.
- the primary molding step is a step of transferring the parisons P and P to the main molding dies 21 and 22 and the sub molding dies 31 and 32.
- the main molding dies 21 and 22 and the sub molding dies 31 and 32 are heated to a predetermined temperature by a heating means (not shown).
- a heating means not shown.
- FIG. 1B when the main molding dies 21 and 22 and the sub molding dies 31 and 32 are molded with the parisons P and P sandwiched between the main molding dies 21 and 22 and the center dies 4, they face the cavity 21a of the main molding dies 21.
- the space surrounded by the outer surface of the parison P is sealed.
- the space surrounded by the cavity 22a of the main molding 22 and the outer surface of the parison P facing the cavity 22a is sealed.
- the space surrounded by the cavity 31a of the submold 31 and the outer surface of the parison P facing the cavity 31a is sealed.
- the space surrounded by the cavity 32a of the submold 32 and the outer surface of the parison P facing the cavity 32a is sealed.
- the outer edge portions T1b and T2b of the molded bodies T1 and T2 are brought into contact with the first heaters 33 and 33 of the sub-molding molds 31 and 32 and heated.
- the pinch corresponding portions T1a and T2a are heated from the outer surface side (the radial outer side of the main mold 2). That is, the heat of the first heaters 33 and 33 is transferred to the pinch corresponding portions T1a and T2a via the parison P or the sub-molding molds 31 and 32.
- the pinch corresponding portions T1a and T2a are directly heated in contact with or close to the second heater 42 of the center type 4. As a result, the temperatures of the pinch corresponding portions T1a and T2a are kept above the melting point.
- the built-in component placement step is a step of arranging the built-in parts 55 and 56 on the inner surfaces of the molded bodies T1 and T2.
- the built-in component placement step as shown in FIG. 2A, the main molding dies 21 and 22 and the sub molding dies 31 and 32 are opened, and the center mold 4 is retracted to the outside of these.
- the built-in parts 55 and 56 are inserted into the inner surfaces of the molded bodies T1 and T2 and attached by using an attachment means such as a robot arm (not shown).
- the secondary molding step (main molding step) is a step of abutting and fusing the molded bodies T1 and T2 in which the built-in parts 55 and 56 are arranged by the built-in part arranging step.
- the secondary molding step as shown in FIG. 2B, the main molding dies 21 and 22 and the sub molding dies 31 and 32 are remolded, and the pinch corresponding portions T1a and T2a of the molded bodies T1 and T2 are butted against each other and melted. To wear.
- the in-mold cooling step is a step of cooling the molded bodies T1 and T2 fused by the secondary molding step.
- cooling is performed by cooling means (not shown) installed inside the main molding dies 21 and 22 and the sub molding dies 31 and 32.
- the supply of electric power to the first heaters 33 and 33 is stopped, and as shown in FIG. 2C, the sub-molding molds 31 and 32 are in a non-contact state with respect to the outer edge portions T1b and T2b. Evacuate to (release).
- the first heaters 33 and 33 are separated from the outer edge portions T1b and T2b, and the thermal energy of the outer edge portions T1b and T2b is reduced. As a result, the temperatures of the outer edge portions T1b and T2b are lowered, and the temperatures of the pinch corresponding portions T1a and T2a are also lowered, so that the cooling inside the mold is promoted.
- the main molding dies 21 and 22 and the sub molding dies 31 and 32 are opened, and the molded product is taken out.
- the container body 50 having the cross-sectional shape shown in FIG. 3 is completed.
- the pinch corresponding portions T1a and T2a can be heated from the outer surface side over the entire circumferential direction by the first heaters 33 and 33.
- the temperature of the pinch corresponding portions T1a and T2a can be maintained at a temperature equal to or higher than the melting point, so that the fusion of the pinch corresponding portions T1a and T2a is promoted and the bonding strength can be improved.
- the pinch corresponding portions T1a and T2a of the parisons P and P come into contact with the atmosphere and it is difficult to maintain the temperature. Become. In particular, the temperature tends to decrease from the outer pinch corresponding portions T1a and T2a as compared with the centers of the parisons P and P.
- the temperature drop of the pinch corresponding portions T1a and T2a is suppressed by heating the sub-molding molds 31 and 32 and the outer edge portions T1b and T2b by the first heaters 33 and 33 even during the built-in component placement process. can do.
- the pinch corresponding portions T1a and T2a can be continuously heated from the primary molding step to the secondary molding step, the temperatures of the pinch corresponding portions T1a and T2a can be easily maintained. be able to.
- the sub-molding molds 31 and 32 can be retracted so as not to contact the outer edge portions T1b and T2b, and the first heaters 33 and 33 are kept away from the outer edge portions T1b and T2b. be able to.
- the temperatures of the outer edge portions T1b and T2b and the pinch corresponding portions T1a and T2a can be lowered in a short time, so that the in-mold cooling after the secondary molding step can be promoted.
- the first heaters 33 and 33 may be separated from the parison P, the temperature of the pinch corresponding portions T1a and T2a can be lowered more quickly by retracting the sub-molding molds 31 and 32 from the parison P.
- the main molding dies 21 and 22 are provided with a heating means (not shown) for heating the entire molding die and a cooling means (not shown) for cooling the entire molding die.
- a heating means for heating the entire molding die
- a cooling means for cooling the entire molding die.
- the first heaters 33 and 33 are used during the cooling step. ) Is physically separated from the parisons P and P, and the outer edge portions T1b and T2b are brought into contact with the atmosphere to be cooled in a short time. That is, according to the present embodiment, the temperatures of the pinch corresponding portions T1a and T2a of the parison P can be appropriately changed according to the process.
- the center type 4 has the second heater 42, the pinch corresponding portions T1a and T2a of the parisons P and P can be directly heated by the second heater 42 during the primary molding process. Therefore, the temperature of the pinch corresponding portions T1a and T2a of the parisons P and P can be preferably maintained at a temperature equal to or higher than the melting point.
- the in-mold cooling after the secondary molding step can be performed in a short time. It can be carried out.
- the first heaters 33 and 33 are provided at the boundary portion with the main molding dies 21 and 22. That is, since the first heaters 33 and 33 are located at the boundary portion with the main molding dies 21 and 22, both the sub molding dies 31 and 32 and the main molding dies 21 and 22 can be heated.
- the pinch-corresponding portions T1a and T2a can be heated from the outer surface side by the first heaters 33 and 33 during the primary molding process. Further, the pinch corresponding portions T1a and T2a can be heated from the inner surface side by the second heater 42. In other words, the heating efficiency can be improved by arranging the first heaters 33, 33 and the second heater 42 so as to sandwich the positions close to the pinch corresponding portions T1a and T2a on the front and back sides.
- heating by the first heaters 33 and 33 is continued even during the built-in component arranging process, and the pinch corresponding portions T1a and T2a pass through the sub molding dies 31 and 32 and the main molding dies 21 and 22. Is heated.
- FIG. 5A in the secondary molding step, heating by the first heaters 33 and 33 is continued, and the pinch corresponding portions T1a and T2a are formed via the sub molding dies 31 and 32 and the main molding dies 21 and 22. It is heated. That is, the pinch corresponding portions T1a and T2a can be continuously heated to maintain the temperature throughout the primary molding step, the built-in component placement step, and the secondary molding.
- the in-mold cooling step the supply of electric power to the first heaters 33 and 33 is stopped, and the sub-molding molds 31 and 32 are in a non-contact state with respect to the outer edge portions T1b and T2b. Evacuate (release mold) so that As a result, the temperatures of the pinch corresponding portions T1a and T2a are also lowered, and the cooling in the mold is promoted.
- the same operation and effect as those of the first embodiment can be obtained.
- the first heaters 33 and 33 are located closer to the pinch corresponding portions T1a and T2a as compared with the first embodiment, and the first heaters 33 and 33 come into contact with the main molding dies 21 and 22. Therefore, the heating efficiency of the pinch corresponding portions T1a and T2a can be improved.
- the hollow container manufacturing apparatus 10C of the third embodiment is different from the first and second embodiments in that the third heaters 34 and 34 as the third heating apparatus are installed in the sub-molding molds 31 and 32.
- the hollow container manufacturing apparatus 10C of the present embodiment has a structure in which the outer peripheral portions of the main molding dies 21 and 22 and the inner peripheral portions of the sub molding dies 31 and 32 are unevenly fitted. .. On the outer peripheral portions of the main molding dies 21 and 22, ridges 23 and 24 projecting toward the sub molding dies 31 and 32 are formed over the outer circumference. The ridges 23 and 24 function as pinch portions for pinching a part of the pinch corresponding portions T1a and T2a of the molded bodies T1 and T2.
- recessed portions 31e and 32e into which the convex portions 23 and 24 of the main molding molds 21 and 22 enter are formed on the inner peripheral portions of the sub-molding molds 31 and 32 over the inner peripheral circumference.
- the recessed portions 31e and 32e are provided with inner side surfaces 31f and 32f facing the pinch corresponding portions T1a and T2a.
- the inner side surfaces 31f and 32f are provided substantially parallel to the pinch corresponding portions T1a and T2a, they may be provided so as to be inclined with respect to the pinch corresponding portions T1a and T2a.
- the third heaters 34 and 34 are provided on the inner side surfaces 31f and 32f of the recessed portions 31e and 32e of the sub-molding molds 31 and 32.
- the third heaters 34 and 34 are provided in an annular shape along the circumferential direction of the sub-molding molds 31 and 32, and come into contact with the outer surfaces of the ridges 23 and 24 facing each other to heat the ridges 23 and 24. It is possible. That is, the pinch-corresponding portions T1a and T2a of the molded bodies T1 and T2 are heated by the heat of the third heaters 34 and 34 transmitted through the ridges 23 and 24.
- the heat of the first heaters 33 and 33 transmitted via the outer edge portions T1b and T2b and the heat transmitted through the convex portions 23 and 24 are transmitted.
- the pinch corresponding portions T1a and T2a are heated by the heat of the third heaters 34 and 34.
- the pinch corresponding portions T1a and T2a are heated by the heat of the second heater 42 of the center type 4. That is, in the present embodiment, in addition to the first heaters 33 and 33 and the second heater 42, the third heaters 34 and 34 provided in the vicinity of the pinch corresponding portions T1a and T2a can also be used for heating.
- the temperatures of T1a and T2a can be reliably maintained above the melting point.
- the heating by the first heaters 33, 33 and the third heaters 34, 34 is continued, and the pinch corresponding portions T1a and T2a are heated.
- the heating by the first heaters 33 and 33 and the heating by the third heaters 34 and 34 are continued, and the pinch corresponding portions T1a and T2a are heated.
- the temperature of the pinch corresponding portions T1a and T2a is maintained at a temperature equal to or higher than the melting point. That is, the pinch corresponding portions T1a and T2a can be continuously heated to maintain the temperature throughout the primary molding step, the built-in component placement step, and the secondary molding.
- the supply of electric power to the first heaters 33, 33 and the third heaters 34, 34 is stopped, and the outer edge portions T1b, T2b and the convex portions 23, 24 are supplied.
- the sub-molding dies 31 and 32 are retracted (released) so as to be in a non-contact state. As a result, the temperatures of the pinch corresponding portions T1a and T2a are also lowered, and the cooling in the mold is promoted.
- the same effects as those of the first and second embodiments can be obtained.
- the third heaters 34 and 34 are provided, the temperature of the pinch corresponding portions T1a and T2a can be more reliably maintained above the melting point.
- the first heaters 33, 33 are shown to be arranged in pairs on the sub-molding molds 31 and 32, but the present invention is not limited to this, and a plurality of pairs may be dispersed and provided. Further, the first heaters 33 and 33 were provided so as to be exposed on the inner surfaces of the concave cavities 31a and 32a of the submolds 31 and 32, but were embedded without being exposed on the inner surfaces of the concave cavities 31a and 32a. May be good. Further, the first heaters 33, 33 may be provided on the inner surface of the sub-side pinch portions 31b, 32b of the sub mold 3. In this case, the pinch corresponding portions T1a and T2a can be directly heated from the outer surface side.
- a plurality of pairs of the third heaters 34, 34 in the third embodiment may be provided in the same manner.
- the sub-side pinch portions 31b of the sub-molding dies 31 and 32 do not necessarily have to be provided, and the pinch may be performed only on the main molding dies 21 and 22.
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Abstract
Description
本発明は中空容器を製造する中空容器製造装置に関する。 The present invention relates to a hollow container manufacturing apparatus for manufacturing a hollow container.
特許文献1には、一対の成形型の外側に一対のスライド型を配置し、ブロー成形によって樹脂製の中空容器を製造する中空容器製造装置が開示されている。この製造装置では、半割の成形体を成形する一次成形工程と、内蔵部品を取り付ける内蔵部品配置工程と、半割の成形体を突き合わせる二次成形(本成形)工程と、成形型を冷却させる冷却工程とを行って、中空容器を形成している。 Patent Document 1 discloses a hollow container manufacturing apparatus in which a pair of slide dies are arranged outside the pair of molding dies and a resin hollow container is manufactured by blow molding. In this manufacturing device, a primary molding process for molding a half-split molded product, a built-in component placement process for attaching internal parts, a secondary molding (main molding) process for abutting half-split molded products, and cooling of the molding die. A hollow container is formed by performing a cooling step.
特許文献1の中空容器製造装置では、パリソンが抽出されからパリソンのピンチ相当部同士が融着するまでに時間を要するため、ピンチ相当部の温度が融点未満に低下するおそれがある。パリソンのピンチ相当部の温度が融点未満に低下すると、パリソン同士が十分に融着せず接合強度が低下するおそれがある。 In the hollow container manufacturing apparatus of Patent Document 1, it takes time from the extraction of the parison to the fusion of the pinch-corresponding parts of the parison, so that the temperature of the pinch-corresponding part may drop below the melting point. If the temperature of the pinch-corresponding part of the parison drops below the melting point, the parisons may not be sufficiently fused to each other and the bonding strength may decrease.
一方、冷却工程では、成形型から成形物を取り出すために成形物を所定の温度まで冷却させる必要がある。つまり、中空容器を製造する際、各工程におけるパリソンのピンチ相当部の温度管理が困難になるという問題がある。 On the other hand, in the cooling step, it is necessary to cool the molded product to a predetermined temperature in order to take out the molded product from the molding mold. That is, when manufacturing a hollow container, there is a problem that it becomes difficult to control the temperature of the pinch corresponding portion of the parison in each process.
本発明は、前記した事情に鑑みて創作されたものであり、パリソンのピンチ相当部の温度を接合に適した温度に保つことができ、パリソンのピンチ相当部の接合強度を高めることができる中空容器製造装置を提供することを課題とする。 The present invention was created in view of the above circumstances, and the temperature of the pinch-corresponding portion of the parison can be maintained at a temperature suitable for bonding, and the bonding strength of the pinch-corresponding portion of the parison can be increased. An object of the present invention is to provide a container manufacturing apparatus.
前記課題を解決するため、本発明は、一対のメイン成形型と、前記メイン成形型の外周に亘って配置される一対のサブ成形型と、を備え、一組の半割状のパリソン同士をその突合せ部に亘ってピンチしつつ融着して中空容器を形成する中空容器製造装置であって、前記サブ成形型は、前記パリソンのピンチ相当部をその外面側から加熱する第1加熱装置を有しており、前記サブ成形型は、融着後の前記メイン成形型が前記パリソンに対して接触状態となる型内冷却時に前記パリソンに対して非接触状態となるように構成されていることを特徴とする。 In order to solve the above-mentioned problems, the present invention comprises a pair of main molding dies and a pair of sub-molding dies arranged over the outer periphery of the main molding dies, and a set of half-split parisons are provided. A hollow container manufacturing device that forms a hollow container by fusing while pinching over the butt portion, and the sub-molding mold is a first heating device that heats a pinch corresponding portion of the parison from the outer surface side thereof. The sub-molding mold is configured so that the main molding mold after fusion is in a non-contact state with respect to the parison during in-mold cooling. It is characterized by.
かかる構成によると、第1加熱装置によってパリソンのピンチ相当部を外面側から加熱できる。これによって、パリソンのピンチ相当部の温度を融点以上の温度に保つことができるため、ピンチ相当部の融着が促進され接合強度を高めることができる。
一方、融着後の型内冷却時には、パリソンとサブ成形型とを非接触状態とすることで、ピンチ相当部の温度を短時間で低下させることができるため、融着後の型内冷却を好適に行うことができる。
According to such a configuration, the pinch corresponding portion of the parison can be heated from the outer surface side by the first heating device. As a result, the temperature of the pinch-corresponding portion of the parison can be maintained at a temperature equal to or higher than the melting point, so that the fusion of the pinch-corresponding portion is promoted and the bonding strength can be increased.
On the other hand, when cooling the inside of the mold after fusion, the temperature of the part corresponding to the pinch can be lowered in a short time by keeping the parison and the sub-molding mold in a non-contact state. It can be preferably performed.
また、一対の前記メイン成形型の間に配置されるセンター型を備え、前記センター型は、前記パリソンの前記ピンチ相当部をその内面側から加熱する第2加熱装置を有していることが好ましい。 Further, it is preferable that the center mold is provided between the pair of main molding molds, and the center mold has a second heating device that heats the pinch corresponding portion of the parison from the inner surface side thereof. ..
かかる構成によると、パリソンのピンチ相当部を第2加熱装置によって内面側から加熱できるので、ピンチ相当部の温度を融点以上の温度により好適に保つことができる。 According to this configuration, the pinch-corresponding part of the parison can be heated from the inner surface side by the second heating device, so that the temperature of the pinch-corresponding part can be more preferably maintained at a temperature equal to or higher than the melting point.
また、前記第1加熱装置は、前記ピンチ相当部から離間した位置に配置されていることが好ましい。 Further, it is preferable that the first heating device is arranged at a position away from the pinch corresponding portion.
かかる構成によると、融着後の型内冷却にかかる時間を短くすることができる。 According to this configuration, the time required for in-mold cooling after fusion can be shortened.
本発明によれば、パリソンのピンチ相当部の温度を接合に適した温度に保つことができ、パリソンのピンチ相当部の接合強度を高めることができる中空容器製造装置が得られる。 According to the present invention, it is possible to obtain a hollow container manufacturing apparatus capable of maintaining the temperature of the pinch-corresponding part of the parison at a temperature suitable for joining and increasing the joining strength of the pinch-corresponding part of the parison.
以下、本発明の実施形態について適宜図面を参照して詳細に説明する。各実施形態において、中空容器製造装置によって成形される中空容器の容器本体は、例えば、車両等に搭載される燃料タンク等の成形品である。なお、各実施形態において、同様の構成には同一の符号を付し重複する説明を省略する。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings as appropriate. In each embodiment, the container body of the hollow container molded by the hollow container manufacturing apparatus is, for example, a molded product such as a fuel tank mounted on a vehicle or the like. In each embodiment, the same reference numerals are given to the same configurations, and duplicate description will be omitted.
(第1実施形態)
第1実施形態に係る中空容器製造装置10Aは、図1Aに示すように、メイン型2とサブ型3とセンター型4とを備えている。メイン型2は、一対のメイン成形型21,22を備えている。メイン成形型21,22は、中空容器の容器本体50(図3参照)の形状に応じた凹状のキャビティ21a,22aと、キャビティ21a,22aの両端部に形成されたピンチ部21b,22bと、を有している。メイン成形型21,22は、後記する一次成形工程時に型締めされてキャビティ21a,22aの凹状に沿う一組の半割状の成形体T1,T2をパリソンP,Pから成形する(図1B参照)。また、メイン成形型21,22は、後記する二次成形工程時に型締めされて成形体T1,T2(パリソンP,P)同士をその突合せ部(ピンチ相当部T1a,T2aの一部)に亘って、ピンチ部21b,22bによってピンチしつつ融着する(図2B参照)。
(First Embodiment)
As shown in FIG. 1A, the hollow
メイン成形型21,22は、一次成形工程を行う前に、予め成形型の全体を加熱するための加熱手段(図示省略)を備えている。また、メイン成形型21,22は、後記する冷却工程の際に、成形型の全体を冷却する冷却手段(図示省略)を備えている。 The main molding dies 21 and 22 are provided with heating means (not shown) for heating the entire molding die in advance before performing the primary molding step. Further, the main molding dies 21 and 22 are provided with cooling means (not shown) for cooling the entire molding dies during the cooling step described later.
各パリソンP,Pは、矩形のシート状を呈している。パリソンPは、例えば燃料の不透過性に優れた材質からなるバリア層を、少なくとも、タンク内面を形成する内側熱可塑性樹脂層とタンク外面を形成する外側熱可塑性樹脂層とで挟んだ多層断面構造を呈する。これらの内側熱可塑性樹脂層及び外側熱可塑性樹脂層は、例えば、熱溶融性や成形性に優れるPE(ポリエチレン)、HDPE(高密度ポリエチレン)を含んで構成されている。 Each parison P, P has a rectangular sheet shape. The parison P has a multi-layered cross-sectional structure in which, for example, a barrier layer made of a material having excellent fuel impermeable property is sandwiched between at least an inner thermoplastic resin layer forming the inner surface of the tank and an outer thermoplastic resin layer forming the outer surface of the tank. Present. These inner thermoplastic resin layer and outer thermoplastic resin layer are composed of, for example, PE (polyethylene) and HDPE (high density polyethylene) having excellent heat meltability and moldability.
サブ型3は、メイン成形型21,22の外周に亘って配置される環状の型である。サブ型3は、一対のサブ成形型31,32を備えている。サブ成形型31,32は、パリソンP,Pのピンチ相当部T1a,T2aの外側に連続する外縁部T1b,T2bを成形する(図1B参照)。サブ成形型31,32は、凹状のキャビティ31a,32aと、キャビティ31a,32aに連続するサブ側ピンチ部31b,32bと、端部に設けられた突部31c,32cと、を備えている。サブ側ピンチ部31b,32bは、一対のメイン成形型21,22のピンチ部21b,22bに連続するように形成されている。
The sub mold 3 is an annular mold arranged over the outer periphery of the main molding molds 21 and 22. The sub mold 3 includes a pair of sub molds 31 and 32. The sub-molding molds 31 and 32 form outer edge portions T1b and T2b that are continuous with the outside of the pinch corresponding portions T1a and T2a of the parisons P and P (see FIG. 1B). The sub-molding molds 31 and 32 include
サブ成形型31,32は、メイン成形型21,22の開閉方向と同方向に開閉可能に設けられている。サブ成形型31,32は、メイン成形型21,22の動作とは別個に開閉可能になっている。サブ成形型31,32は、後記する一次成形工程時にメイン成形型21,22とともに型締めされて容器本体50(図3参照)の外縁部T1b,T2bを成形する(図1B参照)。また、サブ成形型31,32は、後記する二次成形工程時にメイン成形型21,22とともに型締めされて成形体T1,T2のピンチ相当部T1a,T2aの一部をサブ側ピンチ部31b,32bで突き合わせて融着する(図2B参照)。型締め時にサブ側ピンチ部31b,32bは、メイン成形型21,22のピンチ部21b,22bと連続する突合せ面を形成する。
The sub-molding dies 31 and 32 are provided so as to be openable and closable in the same direction as the opening and closing directions of the main molding dies 21 and 22. The sub molding dies 31 and 32 can be opened and closed separately from the operations of the main molding dies 21 and 22. The sub-molding dies 31 and 32 are molded together with the main molding dies 21 and 22 during the primary molding step described later to form the outer edge portions T1b and T2b of the container body 50 (see FIG. 3) (see FIG. 1B). Further, the sub-molding dies 31 and 32 are molded together with the main molding dies 21 and 22 during the secondary molding step described later, and a part of the pinch-corresponding portions T1a and T2a of the molded bodies T1 and T2 is partially pinched on the
なお、サブ成形型31,32の突部31c,32cの突出量は、後記する二次成形工程時に型締めされた状態で、図2Bに示すように、成形体T1,T2の外縁部T1b,T2bの端部が離間するように設定されている。サブ成形型31,32は、一次成形工程を行う前に、予め成形型の全体を加熱するための加熱手段(図示省略)を備えている。また、サブ成形型31,32は、後記する冷却工程の際に、成形型の全体を冷却する冷却手段(図示省略)を備えている。
The protruding amounts of the
キャビティ31a,32aの内面には、第1加熱装置としての第1ヒータ33,33が設けられている。第1ヒータ33,33は、サブ成形型31,32の周方向に沿って環状に設けられており、成形体T1,T2の外縁部T1b,T2bの外面に接触し、これらを外面側から加熱可能である。第1ヒータ33,33は、外縁部T1b,T2bを外面側から加熱することができるとともに、ピンチ相当部T1a,T2aをその外面側(メイン型2の径方向外側)から加熱することができる。
The inner surfaces of the
サブ成形型31,32は、二次成形工程後のメイン成形型21,22がパリソンP,Pに対して接触状態となる型内冷却工程時に、メイン成形型21,22とは別個に開かれて外縁部T1b,T2bに対して非接触状態となるように退避する(離型する)構成になっている。退避によって第1ヒータ33,33はサブ成形型31,32とともに外縁部T1b,T2bから離間するので、外縁部T1b,T2bに伝達される熱エネルギーが小さくなる。その結果、外縁部T1b,T2bの温度を下げることができる。
The sub-molding dies 31 and 32 are opened separately from the main molding dies 21 and 22 during the in-mold cooling step in which the main molding dies 21 and 22 are in contact with the parisons P and P after the secondary molding step. The structure is such that the outer edge portions T1b and T2b are retracted (released) so as to be in a non-contact state. Since the
センター型4は、後記する一次成形工程時に、メイン成形型21,22の間およびサブ成形型31,32の間に配置される型である。センター型4は、環状の枠体41と、枠体41に支持される第2加熱装置としての第2ヒータ42と、を備えている。枠体41は、図1Aに示すように、断面四角形状を呈している。枠体41は、図1Bに示すように、一次成形工程時にメイン型2およびサブ型3が型締めされることで、サブ成形型31,32の突部31c,32c間に周方向に亘って挟持される。第2ヒータ42は、一次成形工程時にメイン型2およびサブ型3が型締めされることで、メイン成形型21,22のピンチ部21b,22b間、およびサブ成形型31,32のサブ側ピンチ部31b,32b間に周方向に亘って挟持される。第2ヒータ42は、枠体41から電線41aを介して供給される電力で加熱し、成形体T1,T2のピンチ相当部T1a,T2aに接触又は近接してこれらを内面側から加熱することができる。
The
次に、本実施形態の中空容器製造装置10Aを用いた容器本体50の製造方法を説明する。
(パリソン配置工程)
パリソン配置工程は、センター型4の両側にパリソンP,Pを配置する工程である。パリソン配置工程では、例えば図示しないパリソン押出し装置から容器本体50の成形に要する分量のパリソンP,Pが押し出される。押し出されたパリソンP,Pは、図1Aに示すように、センター型4の両側において、メイン成形型21およびサブ成形型31の内面側、メイン成形型22およびサブ成形型32の内面側に、チャック(図示省略)等を用いて配置される。
Next, a method of manufacturing the
(Parison placement process)
The parison arrangement step is a step of arranging the parisons P and P on both sides of the
(一次成形工程)
一次成形工程は、パリソンP,Pをメイン成形型21,22およびサブ成形型31,32に転写させる工程である。メイン成形型21,22およびサブ成形型31,32は、加熱手段(図示省略)によって所定の温度に加熱されている。図1Bに示すように、メイン成形型21,22およびサブ成形型31,32がセンター型4との間にパリソンP,Pを挟んで型締めされると、メイン成形型21のキャビティ21aと対向するパリソンPの外面とで囲まれた空間が密閉される。同様にメイン成形型22のキャビティ22aと対向するパリソンPの外面とで囲まれた空間が密閉される。
(Primary molding process)
The primary molding step is a step of transferring the parisons P and P to the main molding dies 21 and 22 and the sub molding dies 31 and 32. The main molding dies 21 and 22 and the sub molding dies 31 and 32 are heated to a predetermined temperature by a heating means (not shown). As shown in FIG. 1B, when the main molding dies 21 and 22 and the sub molding dies 31 and 32 are molded with the parisons P and P sandwiched between the main molding dies 21 and 22 and the center dies 4, they face the
一方、サブ成形型31のキャビティ31aと対向するパリソンPの外面とで囲まれた空間が密閉される。同様にサブ成形型32のキャビティ32aと対向するパリソンPの外面とで囲まれた空間が密閉される。
On the other hand, the space surrounded by the
その後、各キャビティ21a,22a,31a,32aに設けられた真空孔(図示せず)から真空引きを開始するとともに、パリソンP,Pの内面側からブローピン(図示せず)によってエアを噴射する。これによって、パリソンP,Pがメイン成形型21,22およびサブ成形型31,32の成形面に転写される。これによって、半割の成形体T1,T2が成形される。
After that, evacuation is started from the vacuum holes (not shown) provided in the
このとき、成形体T1,T2の外縁部T1b,T2bが、サブ成形型31,32の第1ヒータ33,33に当接して加熱される。これによって、ピンチ相当部T1a,T2aが外面側(メイン型2の径方向外側)から加熱される。つまり、第1ヒータ33,33の熱が、パリソンP又はサブ成形型31,32を介してピンチ相当部T1a,T2aに伝達する。また、ピンチ相当部T1a,T2aが、センター型4の第2ヒータ42に当接又は近接して直接的に加熱される。これらにより、ピンチ相当部T1a,T2aの温度は、融点以上に保たれる。
At this time, the outer edge portions T1b and T2b of the molded bodies T1 and T2 are brought into contact with the
(内蔵部品配置工程)
内蔵部品配置工程は、成形体T1,T2の内面に内蔵部品55,56を配置する工程である。内蔵部品配置工程では、図2Aに示すように、メイン成形型21,22およびサブ成形型31,32が開かれ、センター型4がこれらの外側へ退避する。この状態で、例えば、ロボットアーム等(図示省略)の取付手段を用いて内蔵部品55,56を成形体T1,T2の内面に挿入して取り付ける。内蔵部品配置工程中も、第1ヒータ33,33による加熱が継続され、ピンチ相当部T1a,T2aの温度が融点以上に保たれる(ピンチ相当部T1a,T2aの温度の低下を抑制できる)。
(Built-in component placement process)
The built-in component placement step is a step of arranging the built-in
(二次成形工程)
二次成形工程(本成形工程)は、内蔵部品配置工程によって内蔵部品55,56が配置された成形体T1,T2同士を突き合わせて融着する工程である。二次成形工程では、図2Bに示すように、メイン成形型21,22およびサブ成形型31,32を再び型締めして、成形体T1,T2のピンチ相当部T1a,T2a同士を突き合わせて融着する。二次成形工程中も、第1ヒータ33,33による加熱が継続され、ピンチ相当部T1a,T2aの温度が融点以上に保たれるため、ピンチ相当部T1a,T2a同士が良好に融着する。
(Secondary molding process)
The secondary molding step (main molding step) is a step of abutting and fusing the molded bodies T1 and T2 in which the built-in
(型内冷却工程)
型内冷却工程は、二次成形工程によって融着された成形体T1,T2を冷却する工程である。型内冷却工程では、メイン成形型21,22およびサブ成形型31,32の内部に設置された冷却手段(図示省略)によって冷却を行う。型内冷却工程では、第1ヒータ33,33への電力の供給を停止させるとともに、図2Cに示すように、外縁部T1b,T2bに対してサブ成形型31,32が非接触状態となるように退避させる(離型する)。サブ成形型31,32が離型することで、第1ヒータ33,33が外縁部T1b,T2bから離間し、外縁部T1b,T2bの熱エネルギーが小さくなる。これによって、外縁部T1b,T2bの温度が低下するとともにピンチ相当部T1a,T2aの温度も低下し、型内冷却が促進される。
(In-mold cooling process)
The in-mold cooling step is a step of cooling the molded bodies T1 and T2 fused by the secondary molding step. In the in-mold cooling step, cooling is performed by cooling means (not shown) installed inside the main molding dies 21 and 22 and the sub molding dies 31 and 32. In the in-mold cooling step, the supply of electric power to the
型内冷却工程後にメイン成形型21,22およびサブ成形型31,32が開かれ、成形品が取り出される。これによって、図3に示す断面形状の容器本体50が完成する。
After the in-mold cooling step, the main molding dies 21 and 22 and the sub molding dies 31 and 32 are opened, and the molded product is taken out. As a result, the
以上説明した本実施形態の中空容器製造装置10Aでは、第1ヒータ33,33によってピンチ相当部T1a,T2aを周方向全体にわたって外面側から加熱できる。これによってピンチ相当部T1a,T2aの温度を融点以上の温度に保つことができるため、ピンチ相当部T1a,T2aの融着が促進され、接合強度を向上することができる。
In the hollow
図2Aに示す内蔵部品配置工程の際、メイン成形型21,22を離間させてセンター型4を退避させるため、パリソンP,Pのピンチ相当部T1a,T2aが大気に触れて温度維持が困難となる。特に、パリソンP,Pの中心に比べて外側のピンチ相当部T1a,T2aから温度が低下する傾向がある。
しかし、本実施形態によれば、内蔵部品配置工程中も第1ヒータ33,33によってサブ成形型31,32及び外縁部T1b,T2bを加熱することでピンチ相当部T1a,T2aの温度低下を抑制することができる。また、本実施形態によれば、一次成形工程から二次成形工程にいたるまでピンチ相当部T1a,T2aを連続して加熱することができるため、ピンチ相当部T1a,T2aの温度を容易に維持することができる。
In the process of arranging the built-in parts shown in FIG. 2A, since the main molding molds 21 and 22 are separated from each other and the
However, according to the present embodiment, the temperature drop of the pinch corresponding portions T1a and T2a is suppressed by heating the sub-molding molds 31 and 32 and the outer edge portions T1b and T2b by the
また、二次成形工程後の型内冷却工程時に、外縁部T1b,T2bに非接触状態となるようにサブ成形型31,32を退避でき第1ヒータ33,33を外縁部T1b,T2bから遠ざけることができる。これによって、外縁部T1b,T2bおよびピンチ相当部T1a,T2aの温度を短時間で低下させることができるため、二次成形工程後の型内冷却を促進させることができる。第1ヒータ33,33のみをパリソンPから離間させてもよいが、サブ成形型31,32ごとパリソンPから退避させることで、ピンチ相当部T1a,T2aの温度をより早く低下させることができる。
Further, during the in-mold cooling step after the secondary molding step, the sub-molding molds 31 and 32 can be retracted so as not to contact the outer edge portions T1b and T2b, and the
ここで、中空容器製造装置では、成形体T1,T2を融着させるときはパリソンPの融点以上にパリソンPの温度を維持する必要がある。一方で、融着後の冷却工程時にはピンチ相当部T1a,T2aを冷却させてパリソンPを硬化させる必要がある。メイン成形型21,22は第1ヒータ33とは別に、成形型全体を加熱する加熱手段(図示省略)を備えるとともに、成形型全体を冷却する冷却手段(図示省略)を備えている。しかし、これらの加熱手段及び冷却手段だけでは、ピンチ相当部T1a,T2aの温度を各工程に合わせて短時間で加熱したり、冷却したりすることは難しい。
Here, in the hollow container manufacturing apparatus, when the molded products T1 and T2 are fused, it is necessary to maintain the temperature of the parison P above the melting point of the parison P. On the other hand, in the cooling step after fusion, it is necessary to cool the pinch corresponding portions T1a and T2a to cure the parison P. In addition to the
この点、本実施形態によれば、パリソンP,Pのピンチ相当部T1a,T2aの温度を融点以上に維持した後、冷却工程の際には第1ヒータ33,33(サブ成形型31,32)をパリソンP,Pから物理的に離間させ、外縁部T1b,T2bを大気に触れさせて短時間で冷却させることができる。つまり本実施形態によれば、パリソンPのピンチ相当部T1a,T2aの温度を工程に合わせて適切に変化させることができる。
In this regard, according to the present embodiment, after the temperatures of the pinch corresponding portions T1a and T2a of the parisons P and P are maintained above the melting point, the
また、センター型4が第2ヒータ42を有しているので、一次成形工程時にパリソンP,Pのピンチ相当部T1a,T2aを第2ヒータ42によって直接的に加熱できる。したがって、パリソンP,Pのピンチ相当部T1a,T2aの温度を融点以上の温度に好適に保つことができる。
Further, since the
また、第1ヒータ33,33は、パリソンP,Pの抽出方向に対してピンチ相当部T1a,T2aから離間した位置に配置されているので、二次成形工程後の型内冷却を短時間で行うことができる。
Further, since the
(第2実施形態)
次に第2実施形態の中空容器製造装置について図4A~図5Bを参照して説明する。第2実施形態の中空容器製造装置10Bが前記第1実施形態と異なるところは、第1ヒータ33,33の設置位置を変更した点にある。
(Second Embodiment)
Next, the hollow container manufacturing apparatus of the second embodiment will be described with reference to FIGS. 4A to 5B. The difference between the hollow
図4Aに示すように、第1ヒータ33,33は、メイン成形型21,22との境界部分に設けられている。つまり、第1ヒータ33,33は、メイン成形型21,22との境界部分に位置することで、サブ成形型31,32およびメイン成形型21,22の両方を加熱可能である。
As shown in FIG. 4A, the
このような構成であっても、一次成形工程時において、第1ヒータ33,33によってピンチ相当部T1a,T2aを外面側から加熱することができる。また、第2ヒータ42によってピンチ相当部T1a,T2aを内面側から加熱することができる。換言すると、ピンチ相当部T1a,T2aに近い位置を表裏で挟むように第1ヒータ33,33及び第2ヒータ42を配置することで、加熱効率を高めることができる。
Even with such a configuration, the pinch-corresponding portions T1a and T2a can be heated from the outer surface side by the
また、図4Bに示すように、内蔵部品配置工程中も、第1ヒータ33,33による加熱が継続され、サブ成形型31,32およびメイン成形型21,22を介してピンチ相当部T1a,T2aが加熱される。
また、図5Aに示すように、二次成形工程も、第1ヒータ33,33による加熱が継続され、サブ成形型31,32およびメイン成形型21,22を介してピンチ相当部T1a,T2aが加熱される。つまり、一次成形工程、内蔵部品配置工程及び二次成形にわたって連続的にピンチ相当部T1a,T2aを加熱して温度を維持することができる。
Further, as shown in FIG. 4B, heating by the
Further, as shown in FIG. 5A, in the secondary molding step, heating by the
また、図5Bに示すように、型内冷却工程では、第1ヒータ33,33への電力の供給が停止されるとともに、外縁部T1b,T2bに対してサブ成形型31,32が非接触状態となるように退避する(離型する)。これによって、ピンチ相当部T1a,T2aの温度も低下し、型内冷却が促進される。
Further, as shown in FIG. 5B, in the in-mold cooling step, the supply of electric power to the
以上説明した本実施形態の中空容器製造装置10Bによれば、第1実施形態と同様の作用効果が得られる。また、本実施形態では、第1実施形態に比べて第1ヒータ33,33がピンチ相当部T1a,T2aの近い位置にあるとともに、第1ヒータ33,33がメイン成形型21,22に接触しているため、ピンチ相当部T1a,T2aの加熱効率を高めることができる。
According to the hollow
(第3実施形態)
次に第3実施形態の中空容器製造装置について図6A~図7Bを参照して説明する。第3実施形態の中空容器製造装置10Cが前記第1,第2実施形態と異なるところは、サブ成形型31,32に第3加熱装置としての第3ヒータ34,34を設置した点にある。
(Third Embodiment)
Next, the hollow container manufacturing apparatus of the third embodiment will be described with reference to FIGS. 6A to 7B. The hollow
図6Aに示すように、本実施形態の中空容器製造装置10Cは、メイン成形型21,22の外周部とサブ成形型31,32の内周部とが凹凸嵌合された構造を備えている。メイン成形型21,22の外周部には、サブ成形型31,32に向けて突出する凸条部23,24が外周に亘って形成されている。凸条部23,24は、成形体T1,T2のピンチ相当部T1a,T2aの一部をピンチするピンチ部として機能する。
As shown in FIG. 6A, the hollow
一方、サブ成形型31,32の内周部には、メイン成形型21,22の凸条部23,24が入り込む凹条部31e,32eが内周に亘って形成されている。凹条部31e,32eは、ピンチ相当部T1a,T2aに対向する内側面31f,32fを備えている。なお、内側面31f,32fは、ピンチ相当部T1a,T2aと略平行に設けたが、ピンチ相当部T1a,T2aに対して傾斜するように設けてもよい。
On the other hand, recessed
第3ヒータ34,34は、サブ成形型31,32の凹条部31e,32eの内側面31f,32fに設けられている。第3ヒータ34,34は、サブ成形型31,32の周方向に沿って環状に設けられており、対向する凸条部23,24の外側面に接触して凸条部23,24を加熱可能である。つまり、凸条部23,24を介して伝わる第3ヒータ34,34の熱によって、成形体T1,T2のピンチ相当部T1a,T2aが加熱されるように構成されている。
The
このような構成を備えることで、図6Aに示すように、一次成形工程時には、外縁部T1b,T2bを介して伝わる第1ヒータ33,33の熱と、凸条部23,24を介して伝わる第3ヒータ34,34の熱と、によってピンチ相当部T1a,T2aが加熱される。また、前記第1,第2実施形態と同様に、センター型4の第2ヒータ42の熱でピンチ相当部T1a,T2aが加熱される。つまり、本実施形態では、第1ヒータ33,33、第2ヒータ42に加え、ピンチ相当部T1a,T2aの近傍に設けられた第3ヒータ34,34でも加熱することができるため、ピンチ相当部T1a,T2aの温度を融点以上により確実に維持することができる。
By providing such a configuration, as shown in FIG. 6A, during the primary molding process, the heat of the
また、図6Bに示すように、内蔵部品配置工程では、第1ヒータ33,33および第3ヒータ34,34による加熱が継続され、ピンチ相当部T1a,T2aが加熱される。
また、図7Aに示す二次成形工程でも、第1ヒータ33,33による加熱および第3ヒータ34,34による加熱が継続され、ピンチ相当部T1a,T2aが加熱される。これによって、ピンチ相当部T1a,T2aの温度が融点以上の温度に保たれる。つまり、一次成形工程、内蔵部品配置工程及び二次成形にわたって連続的にピンチ相当部T1a,T2aを加熱して温度を維持することができる。
Further, as shown in FIG. 6B, in the built-in component arranging step, heating by the
Further, also in the secondary molding step shown in FIG. 7A, the heating by the
また、図7Bに示す型内冷却工程では、第1ヒータ33,33および第3ヒータ34,34への電力の供給が停止されるとともに、外縁部T1b,T2bおよび凸条部23,24に対してサブ成形型31,32が非接触状態となるように退避する(離型する)。これによって、ピンチ相当部T1a,T2aの温度も低下し、型内冷却が促進される。
Further, in the in-mold cooling step shown in FIG. 7B, the supply of electric power to the
以上説明した本実施形態の中空容器製造装置10Cによれば、第1,第2実施形態と同様の作用効果が得られる。加えて、本実施形態では、第3ヒータ34,34を備えているので、ピンチ相当部T1a,T2aの温度をより確実に融点以上に維持することができる。
According to the hollow
以上、本発明の実施形態について説明したが、本発明は前記実施形態に限定されることなく、その趣旨を逸脱しない範囲で適宜に変更が可能である。
例えば、前記した各実施形態は本発明を分かりやすく説明するために詳細に説明したものであり、必ずしも説明した全ての構成を備えるものに限定されるものではない。例えば、第2ヒータ42は必ずしも設けなくてもよい。
Although the embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments and can be appropriately modified without departing from the spirit of the present invention.
For example, each of the above-described embodiments has been described in detail in order to explain the present invention in an easy-to-understand manner, and is not necessarily limited to those having all the described configurations. For example, the
また、各実施形態において第1ヒータ33,33はサブ成形型31,32に一対配置したものを示したがこれに限られることはなく、分散させて複数対設けてもよい。
また、第1ヒータ33,33は、サブ成形型31,32の凹状のキャビティ31a,32aの内面に露出するように設けたが、凹状のキャビティ31a,32aの内面に露出することなく埋設してもよい。
さらに、第1ヒータ33,33は、サブ型3のサブ側ピンチ部31b,32bの内面に設けてもよい。この場合には、ピンチ相当部T1a,T2aを外面側から直接的に加熱することができる。
Further, in each embodiment, the
Further, the
Further, the
また、第3実施形態における第3ヒータ34,34も同様に、複数対設けてもよい。
Further, a plurality of pairs of the
また、各実施形態においてサブ成形型31,32のサブ側ピンチ部31bは、必ずしも設けなくてもよく、メイン成形型21,22側のみでピンチを行うように構成してもよい。
Further, in each embodiment, the
また、前記各実施形態では2枚のシート状のパリソンP,Pを用いて容器本体50を成形する構成を採用したが、円筒状のパリソンを用いて容器本体50を成形する構成であってもよい。また、本実施形態ではセンター型4を用いた装置を例示したが、センター型4を用いずに成形する場合(シップインボトル成形)にも本発明を適用することができる。
Further, in each of the above-described embodiments, a configuration in which the
2 メイン型
3 サブ型
4 センター型
10A 中空容器製造装置
10B 中空容器製造装置
10C 中空容器製造装置
21,22 メイン成形型(一対の成形型)
21b ピンチ部
31b サブ側ピンチ部
31,32 サブ成形型(一対の成形型)
33 第1ヒータ(第1加熱装置)
41 枠体
42 第2ヒータ(第2加熱装置)
50 容器本体
P パリソン
T1,T2 成形体
T1b,T2b 外縁部
T1a,T2a ピンチ相当部
2 Main type 3
33 1st heater (1st heating device)
41
50 Container body P Parison T1, T2 Molded body T1b, T2b Outer edge part T1a, T2a Pinch equivalent part
Claims (3)
前記サブ成形型は、前記パリソンのピンチ相当部をその外面側から加熱する第1加熱装置を有しており、
前記サブ成形型は、融着後の前記メイン成形型が前記パリソンに対して接触状態となる型内冷却時に前記パリソンに対して非接触状態となるように構成されていることを特徴とする中空容器製造装置。 A pair of main molding dies and a pair of sub-molding dies arranged over the outer circumference of the main molding dies are provided, and a set of half-split parisons are fused while being pinched over the abutting portion. It is a hollow container manufacturing device that forms a hollow container.
The sub-molding mold has a first heating device that heats a pinch-corresponding portion of the parison from the outer surface side thereof.
The sub-molding mold is hollow so that the main molding mold after fusion is in a non-contact state with respect to the parison during in-mold cooling. Container manufacturing equipment.
前記センター型は、前記パリソンの前記ピンチ相当部をその内面側から加熱する第2加熱装置を有していることを特徴とする請求項1に記載の中空容器製造装置。 It has a center mold that is placed between the pair of main molding molds.
The hollow container manufacturing apparatus according to claim 1, wherein the center type has a second heating apparatus that heats the pinch corresponding portion of the parison from the inner surface side thereof.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2019-112476 | 2019-06-18 | ||
| JP2019112476 | 2019-06-18 |
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| WO2020255800A1 true WO2020255800A1 (en) | 2020-12-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| PCT/JP2020/022716 Ceased WO2020255800A1 (en) | 2019-06-18 | 2020-06-09 | Hollow container manufacturing apparatus |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117015468A (en) * | 2021-03-02 | 2023-11-07 | 八千代工业株式会社 | Hollow container manufacturing equipment |
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