WO2020246072A1 - Electricity storage device, electricity storage device assembly, electric vehicle, and method for manufacturing electricity storage device - Google Patents
Electricity storage device, electricity storage device assembly, electric vehicle, and method for manufacturing electricity storage device Download PDFInfo
- Publication number
- WO2020246072A1 WO2020246072A1 PCT/JP2020/006068 JP2020006068W WO2020246072A1 WO 2020246072 A1 WO2020246072 A1 WO 2020246072A1 JP 2020006068 W JP2020006068 W JP 2020006068W WO 2020246072 A1 WO2020246072 A1 WO 2020246072A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- power storage
- storage device
- exterior member
- valve
- peripheral edge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/04—Hybrid capacitors
- H01G11/06—Hybrid capacitors with one of the electrodes allowing ions to be reversibly doped thereinto, e.g. lithium ion capacitors [LIC]
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/10—Multiple hybrid or EDL capacitors, e.g. arrays or modules
- H01G11/12—Stacked hybrid or EDL capacitors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/14—Arrangements or processes for adjusting or protecting hybrid or EDL capacitors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/14—Arrangements or processes for adjusting or protecting hybrid or EDL capacitors
- H01G11/18—Arrangements or processes for adjusting or protecting hybrid or EDL capacitors against thermal overloads, e.g. heating, cooling or ventilating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/74—Terminals, e.g. extensions of current collectors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/78—Cases; Housings; Encapsulations; Mountings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/78—Cases; Housings; Encapsulations; Mountings
- H01G11/80—Gaskets; Sealings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/78—Cases; Housings; Encapsulations; Mountings
- H01G11/82—Fixing or assembling a capacitive element in a housing, e.g. mounting electrodes, current collectors or terminals in containers or encapsulations
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/84—Processes for the manufacture of hybrid or EDL capacitors, or components thereof
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/84—Processes for the manufacture of hybrid or EDL capacitors, or components thereof
- H01G11/86—Processes for the manufacture of hybrid or EDL capacitors, or components thereof specially adapted for electrodes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G2/00—Details of capacitors not covered by a single one of groups H01G4/00-H01G11/00
- H01G2/08—Cooling arrangements; Heating arrangements; Ventilating arrangements
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/004—Details
- H01G9/08—Housing; Encapsulation
- H01G9/12—Vents or other means allowing expansion
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/62—Heating or cooling; Temperature control specially adapted for specific applications
- H01M10/625—Vehicles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a power storage device mounted on an electric vehicle and a method for manufacturing the same.
- the present invention also relates to an assembly of power storage devices using a power storage device and an electric vehicle.
- the electric vehicle includes an electric vehicle (EV), a hybrid vehicle (HEV), a plug-in hybrid vehicle (PHEV), and the like. Electric vehicles are powered only by motors, and hybrid vehicles and plug-in hybrid vehicles are powered by motors and engines.
- EV electric vehicle
- HEV hybrid vehicle
- PHEV plug-in hybrid vehicle
- Patent Document 1 A conventional power storage device mounted on an electric vehicle is disclosed in Patent Document 1.
- This power storage device consists of a thin secondary battery having a rectangular shape in a plan view in which the battery element is covered with an exterior member.
- the positive electrode plate and the negative electrode plate are arranged to face each other via a separator, and an electrolyte is arranged between the positive electrode plate and the negative electrode plate.
- the exterior member two laminates having metal foils are heat-bonded by a thermosetting resin layer to enclose the battery element. At this time, the terminals connected to the positive electrode plate and the negative electrode plate respectively protrude from the exterior member.
- the power storage devices are stacked in the thickness direction and arranged side by side in the lateral direction of the rectangular shape in a plan view to form an assembled battery composed of a plurality of power storage devices.
- the assembled batteries are stacked in the thickness direction of the power storage device, and the composite assembled battery composed of a plurality of assembled batteries is installed under the floor of the electric vehicle.
- the weight of the upper power storage device is added to the lower power storage device because they are stacked in the height direction when mounted on a vehicle.
- the exterior member made of the laminated body is deformed, and the exterior member may be damaged when the load is increased due to vibration of the vehicle or the like. Therefore, there is a problem that the reliability of the power storage device and the electric vehicle is lowered.
- the present invention relates to a power storage device in which a power storage element is enclosed in an exterior member of a laminate having a heat-adhesive resin layer and mounted as a drive source in an electric vehicle, wherein the exterior member faces the outer member. It has a peripheral seal portion in which heat-adhesive resin layers are heat-bonded to each other, and a storage portion formed at a predetermined depth with respect to the peripheral seal portion and accommodating the power storage element, and the depth of the storage portion.
- the first direction orthogonal to the direction and the depth direction of the storage portion is arranged in the front-rear direction or the left-right direction of the electric vehicle, and the depth direction of the storage portion and the second direction orthogonal to the first direction are electric.
- Arranged in the height direction of the car It is characterized in that it is attached to the exterior member at least partially at the peripheral seal portion, and is further provided with a valve device that enables communication between the storage portion and the external space.
- the valve device includes a valve mechanism that reduces the pressure inside the exterior member when the pressure inside the exterior member rises due to the gas generated inside the exterior member. It has a first portion formed in the above and a second portion formed inside a ventilation path for guiding the gas generated in the storage portion to the valve mechanism. The inner end of the second portion protrudes from the inner edge of the peripheral edge seal portion in the direction toward the accommodating portion.
- the storage portion is arranged inside the inner edge of the peripheral seal portion, and the inner end of the second portion is inside the outer edge of the storage portion. It is characterized by being located.
- the outer shape of the first portion protrudes from the outer shape of the second portion in the depth direction of the storage portion. It is characterized by that.
- the present invention is characterized in that, in the power storage device having the above configuration, the first portion is located outside the outer edge of the peripheral edge seal portion.
- the present invention is characterized in that, in the power storage device having the above configuration, the first portion has a larger cross-sectional area in a cross section orthogonal to the extending direction of the air passage than the second portion.
- the valve device includes a valve mechanism that reduces the pressure inside the exterior member when the pressure inside the exterior member rises due to the gas generated inside the exterior member. It has a first portion formed in the above and a second portion formed inside a ventilation path for guiding the gas generated in the storage portion to the valve mechanism.
- the first portion is located outside the outer edge of the peripheral edge seal portion, and at least a part of the second portion is sandwiched between the thermosetting resin layers in the peripheral edge seal portion.
- the length of the first portion is longer than the length of the second portion, and a step is formed at the boundary between the first portion and the second portion. It is said.
- the present invention is characterized in that, in the power storage device having the above configuration, the length of the second portion in the first direction is longer than the length of the second portion in the depth direction of the storage portion.
- the valve device includes a valve mechanism that reduces the pressure inside the exterior member when the pressure inside the exterior member rises due to the gas generated inside the exterior member. It has a first portion formed in the above and a second portion formed inside a ventilation path for guiding the gas generated in the storage portion to the valve mechanism.
- the first portion is located outside the outer edge of the peripheral edge seal portion, and at least a part of the second portion is sandwiched between the thermosetting resin layers in the peripheral edge seal portion.
- the length of the second portion in the first direction is longer than the length of the second portion in the depth direction of the storage portion.
- the valve device includes a valve mechanism that reduces the pressure inside the exterior member when the pressure inside the exterior member rises due to the gas generated inside the exterior member. It has a first portion formed in the above and a second portion formed inside a ventilation path for guiding the gas generated in the storage portion to the valve mechanism.
- the first portion is located outside the outer edge of the peripheral edge seal portion, and at least a part of the second portion is sandwiched between the thermosetting resin layers in the peripheral edge seal portion.
- the second portion is characterized by having a wing-shaped extension portion formed thinner as it approaches the end portion in the first direction.
- the valve device includes a valve mechanism that reduces the pressure inside the exterior member when the pressure inside the exterior member rises due to the gas generated inside the exterior member. It has a first portion formed in the above and a second portion formed inside a ventilation path for guiding the gas generated in the storage portion to the valve mechanism.
- the first portion is located outside the outer edge of the peripheral edge seal portion, and at least a part of the second portion is sandwiched between the thermosetting resin layers in the peripheral edge seal portion.
- the outer surface of the second portion is characterized in that at least one convex portion extending in the circumferential direction is formed.
- the present invention is characterized in that, in the power storage device having the above configuration, the cross-sectional shape of the ventilation path is circular.
- the present invention is characterized in that, in the power storage device having the above configuration, the length of the ventilation path in the first direction is longer than the length of the ventilation path in the depth direction of the storage portion.
- the present invention is characterized in that, in the power storage device having the above configuration, in the second part, the corners on the outer peripheral side of the end portion opposite to the first part side are rounded.
- the present invention is characterized in that, in the power storage device having the above configuration, the second portion has a pillar formed in the air passage.
- the present invention is characterized in that, in the power storage device having the above configuration, the outer surface of the second portion is satin finished.
- the present invention is characterized in that, in the power storage device having the above configuration, the second portion has a polygonal outer shape of a cross section orthogonal to the central axis of the air passage, and the corners of the polygon are rounded. There is.
- the present invention is characterized in that, in the power storage device having the above configuration, a flat surface is formed on at least a part of the outer surface of at least one of the first portion and the second portion.
- the first part and the second part are made of different materials, and the melting point of the material of the first part is higher than the melting point of the material of the second part. It is characterized by.
- the valve device includes a valve mechanism that reduces the pressure inside the exterior member when the pressure inside the exterior member rises due to the gas generated inside the exterior member. It has a first portion formed in the above and a second portion formed inside a ventilation path for guiding the gas generated in the storage portion to the valve mechanism.
- the inner end of the valve device is located outside the outer edge of the storage portion, and when viewed along the extending direction of the air passage, the outer shape of the first portion is the same as the outer shape of the second portion. The feature is that it protrudes in the depth direction of the storage part.
- the valve device includes a valve mechanism that reduces the pressure inside the exterior member when the pressure inside the exterior member rises due to the gas generated inside the exterior member. It has a first portion formed in the above and a second portion formed inside a ventilation path for guiding the gas generated in the storage portion to the valve mechanism.
- the inner end of the valve device is located outside the outer edge of the accommodating portion, and the first portion has a larger cross-sectional area than the second portion in a cross section orthogonal to the extending direction of the air passage. It is said.
- the outer shape of the first portion protrudes from the outer shape of the second portion in the depth direction of the storage portion. It is characterized by that.
- the present invention is characterized in that, in the power storage device having the above configuration, the inner end of the valve device reaches at least the inner end edge of the peripheral seal portion.
- the present invention is characterized in that, in the power storage device having the above configuration, the first portion is located outside the outer edge of the peripheral edge seal portion.
- the present invention is characterized in that, in the power storage device having the above configuration, the inner end of the valve device protrudes from the inner edge of the peripheral edge seal portion toward the storage portion.
- the inner edge of the peripheral edge seal portion extends in the vicinity of the valve device and intersects with the valve device, and the inner edge of the peripheral edge seal portion extends.
- a second line and a third line adjacent to each side of the first line along the direction are included, and the first line is located outside the second line and the third line, respectively. There is.
- valve device is attached to the first portion located outside the outer edge of the peripheral edge seal portion and the thermosetting resin layer in the peripheral seal portion.
- the peripheral seal portion includes the second portion sandwiched, and is characterized in that the outer surface of the sandwiched portion sandwiching the second portion by the thermosetting resin layer is formed with irregularities.
- the unevenness is formed by a concave portion extending in the circumferential direction of the valve device on the outer surface of the sandwiched portion, and the depth of the concave portion is 0. It is characterized in that it is 05 mm to 0.1 mm.
- the position of the concave portion provided on one surface of the peripheral seal portion and the position of the concave portion provided on the other surface are the depths of the storage portion. It is characterized by not overlapping in the direction.
- the present invention is characterized in that, in the power storage device having the above configuration, the unevenness is composed of a satin finish formed on the outer surface of the sandwiched portion, and the surface roughness Ra of the satin finish is 1 ⁇ m to 20 ⁇ m. There is.
- the unevenness provided on one surface of the peripheral edge seal portion is the first concave portion and the first concave portion protruding outward from the first concave portion in the depth direction of the storage portion.
- the unevenness provided on the other surface of the peripheral edge seal portion includes a second concave portion and a second convex portion that protrudes outward from the second concave portion in the depth direction of the storage portion.
- the bottom of the first recess and the bottom of the second recess are rounded.
- the valve device is held in a housing in which a ventilation path for discharging gas generated inside the exterior member to the outside of the exterior member is formed and in the housing.
- it has a valve mechanism that allows the gas to pass to the outside of the exterior member through the ventilation path when the internal pressure of the exterior member rises due to the gas generated inside the exterior member.
- a parallel first plane and a second plane arranged outside the exterior member are provided on the outer peripheral surface of the housing.
- the housing has a mounting portion fixed to the exterior member, a valve function portion arranged outside the exterior member to hold the valve mechanism, and the mounting portion. It is characterized by having a parallel portion arranged between the valve function portion and the valve function portion and provided with the first plane and the second plane.
- the housing has a mounting portion fixed to the exterior member, a valve function portion arranged outside the exterior member to hold the valve mechanism, and the valve function. It is characterized by having a parallel portion which is arranged outside the portion and is provided with the first plane and the second plane.
- the housing has a mounting portion fixed to the exterior member and is arranged outside the exterior member to hold the valve mechanism, and the first plane and the first plane. It is characterized by having a valve function portion provided with two flat surfaces.
- the housing has a mounting portion fixed to the exterior member to hold the valve mechanism, and the first plane and the second plane are outside the exterior member. It is characterized in that it is arranged on the housing.
- the present invention is characterized in that, in the power storage device having the above configuration, the cross-sectional shape perpendicular to the axial direction of the mounting portion is non-circular.
- the mounting portion has a first wing-shaped portion formed thinner from the central portion toward the first direction along the peripheral seal portion, and a first wing-shaped portion opposite to the first direction. It is characterized by having a second wing-shaped portion formed thinner toward two directions.
- the present invention is characterized in that, in the power storage device having the above configuration, the first plane and the second plane are parallel or perpendicular to the first direction and the second direction.
- the valve device is used when the pressure inside the exterior member increases due to the attachment portion attached to the exterior member and the gas generated inside the exterior member.
- a valve functioning portion configured to reduce the pressure, and a gas provided between the mounting portion and the valve functioning portion and passing through the mounting portion are configured to pass into the valve functioning portion. It is characterized in that the valve function portion is located outside the outer periphery of the exterior member.
- the present invention is characterized in that, in the power storage device having the above configuration, the length of the gas passing portion is 10 mm or more.
- the present invention is characterized in that, in the power storage device having the above configuration, the gas passing portion has flexibility that allows bending and stretching.
- the present invention is characterized in that, in the power storage device having the above configuration, the gas passing portion holds a desiccant inside.
- the present invention is measured in a power storage device having the above configuration in a 25 ° C. environment in accordance with the method specified in the "vacuum spraying method (spray method)" in the “helium leakage test method” of JIS Z2331: 2006.
- the amount of helium leak from the secondary side to the primary side of the valve device is 5.0 ⁇ 10 -11 Pa ⁇ m 3 / sec or more and 5.0 ⁇ 10 -6 Pa ⁇ m 3 / sec or less. It is a feature.
- the exterior member has a substantially rectangular shape when viewed from the depth direction of the storage portion, and the valve device is provided on any of three sides excluding the bottom of one end in the second direction. It is characterized by being able to be attached.
- the exterior member is formed of the first packaging material and the second packaging material, and the laminate includes at least a base material layer, a barrier layer and the thermosetting resin layer.
- the first packaging material and the second packaging material are provided in this order, and the thermosetting resin layers are arranged so as to face each other.
- the present invention is characterized in that, in the power storage device having the above configuration, the length of the storage portion in the first direction is larger than the length in the second direction.
- the present invention is characterized in that, in the power storage device having the above configuration, the length of the storage portion in the first direction is 2 to 30 times the length in the second direction.
- the present invention is characterized in that, in the power storage device having the above configuration, the peripheral seal portion extending in the first direction is overlapped on the peripheral wall of the storage portion by bending.
- the present invention is characterized in that, in the power storage device having the above configuration, the flow direction of the exterior member is orthogonal to the first direction.
- the power storage element has a first electrode terminal and a second electrode terminal, and the first electrode terminal and the second electrode terminal extend in the second direction. It is characterized by protruding from.
- the present invention is characterized in that, in the power storage device having the above configuration, the first electrode terminal and the second electrode terminal protrude from the peripheral seal portion facing the first direction, respectively.
- a plurality of power storage devices having the above configurations are arranged side by side in the depth direction of the storage portion and stored in an outer container, and a plurality of the power storage devices are arranged side by side in an aggregate of power storage devices mounted on an electric vehicle. It is characterized in that the length in the provided direction is larger than the length in the second direction.
- the present invention is characterized in that, in the power storage device assembly having the above configuration, the mounting member on which the outer container is mounted is provided, and the mounting member described above has a temperature adjusting function.
- the present invention is characterized in that, in the power storage device assembly having the above configuration, the mounting member on which the outer container is mounted is provided, and the mounting member described above is formed of a liquid absorbent material.
- the electric vehicle of the present invention includes a power storage device assembly having the above configuration, a drive motor to which power is supplied from the power storage device assembly, and wheels driven by the drive motor, and the power storage device assembly is a vehicle body. It is characterized in that it is arranged in one step in the height direction on the bottom.
- the present invention is a step of preparing a first packaging material and an exterior member having a second packaging material of a laminate having a heat-adhesive resin layer in a method of manufacturing a power storage device mounted as a drive source in an electric vehicle.
- the power storage element is housed in a storage portion formed in the first packaging material at a predetermined depth, and the peripheral portions of the first packaging material and the second packaging material are joined by a peripheral edge sealing portion to be formed by the exterior member.
- a valve device including a packaging step and enabling communication between the storage portion and the external space is sandwiched between the first packaging material and the second packaging material at least partially in the peripheral sealing portion.
- the first direction attached to the exterior member and orthogonal to the depth direction of the storage portion and the depth direction of the storage portion is arranged in the front-rear direction or the left-right direction of the electric vehicle, and the depth direction of the storage portion and The second direction orthogonal to the first direction is arranged in the height direction of the electric vehicle, and the length of the storage portion in the first direction is larger than the length in the second direction.
- the valve device in the method for manufacturing a power storage device having the above configuration, includes a first portion in which a valve mechanism for discharging gas generated in the storage portion to the external space is formed inside, and the storage portion. It has a second portion formed inside with a ventilation path for guiding the generated gas to the valve mechanism, and the inner end of the second portion is in the direction from the inner edge of the peripheral edge seal portion toward the storage portion. It is characterized by protruding.
- the valve device in the method for manufacturing a power storage device having the above configuration, includes a first portion in which a valve mechanism for discharging gas generated in the storage portion to the external space is formed inside, and the storage portion. It has a second portion formed inside with a ventilation path for guiding the generated gas to the valve mechanism.
- the first portion is located outside the outer edge of the peripheral edge seal portion, and at least a part of the second portion is sandwiched between the thermosetting resin layers in the peripheral edge seal portion.
- the length of the first portion In the depth direction of the storage portion, the length of the first portion is longer than the length of the second portion, and a step is formed at the boundary between the first portion and the second portion. It is said.
- the valve device in the method for manufacturing a power storage device having the above configuration, includes a first portion in which a valve mechanism for discharging gas generated in the storage portion to the external space is formed inside, and the storage portion. It has a second portion formed inside with a ventilation path for guiding the generated gas to the valve mechanism.
- the first portion is located outside the outer edge of the peripheral edge seal portion, and at least a part of the second portion is sandwiched between the thermosetting resin layers in the peripheral edge seal portion.
- the length of the second portion in the first direction is longer than the length of the second portion in the depth direction of the storage portion.
- the valve device in the method for manufacturing a power storage device having the above configuration, includes a first portion in which a valve mechanism for discharging gas generated in the storage portion to the external space is formed inside, and the storage portion. It has a second portion formed inside with a ventilation path for guiding the generated gas to the valve mechanism.
- the first portion is located outside the outer edge of the peripheral edge seal portion, and at least a part of the second portion is sandwiched between the thermosetting resin layers in the peripheral edge seal portion.
- the second portion is characterized by having a wing-shaped extension portion formed thinner as it approaches the end portion in the first direction.
- the valve device in the method for manufacturing a power storage device having the above configuration, includes a first portion in which a valve mechanism for discharging gas generated in the storage portion to the external space is formed inside, and the storage portion. It has a second portion formed inside with a ventilation path for guiding the generated gas to the valve mechanism.
- the first portion is located outside the outer edge of the peripheral edge seal portion, and at least a part of the second portion is sandwiched between the thermosetting resin layers in the peripheral edge seal portion.
- the outer surface of the second portion is characterized in that at least one convex portion extending in the circumferential direction is formed.
- the valve device in the method for manufacturing a power storage device having the above configuration, includes a first portion in which a valve mechanism for discharging gas generated in the storage portion to the external space is formed inside, and the storage portion. It has a second portion formed inside with a ventilation path for guiding the generated gas to the valve mechanism, and the inner end of the valve device is located outside the outer edge of the storage portion, and the ventilation path.
- the outer shape of the first portion protrudes from the outer shape of the second portion in the depth direction of the storage portion when viewed along the extending direction of the first portion.
- the valve device in the method for manufacturing a power storage device having the above configuration, includes a first portion in which a valve mechanism for discharging gas generated in the storage portion to the external space is formed inside, and the storage portion. It has a second portion formed inside with a ventilation path for guiding the generated gas to the valve mechanism, and the inner end of the valve device is located outside the outer edge of the storage portion, and the first The portion is characterized in that the cross-sectional area in the cross section orthogonal to the extending direction of the air passage is larger than that of the second portion.
- the present invention comprises a valve mechanism for discharging the gas generated in the storage portion to the external space and a housing in which the valve mechanism is formed inside.
- the inner end of the valve device reaches the inner end edge of the peripheral edge seal portion on the outer side of the outer end edge of the storage portion, and the inner end portion of the housing is in a closed state of the valve mechanism. It is characterized in that an opening communicating with the storage portion is formed.
- the valve device in the method for manufacturing a power storage device having the above configuration, has a first portion located outside the outer edge of the peripheral edge seal portion and the thermal adhesiveness at the peripheral edge seal portion.
- the peripheral seal portion includes a second portion sandwiched between the resin layers, and is characterized in that the outer surface of the sandwiched portion sandwiching the second portion by the thermosetting resin layer is formed with irregularities. ..
- the valve device in the method for manufacturing a power storage device having the above configuration, includes a housing in which a ventilation path for discharging gas generated inside the exterior member to the outside of the exterior member is formed, and the housing.
- a valve mechanism that allows the gas to pass to the outside of the exterior member through the ventilation path when the internal pressure of the exterior member rises due to the gas generated inside the exterior member. It is characterized in that parallel first planes and second planes arranged outside the exterior member are provided on the outer peripheral surface of the housing.
- the pressure inside the exterior member is increased due to the attachment portion attached to the exterior member and the gas generated inside the exterior member.
- a valve device main body configured to reduce the pressure when the pressure rises, and a gas provided between the mounting portion and the valve device main body and passing through the mounting portion are passed into the valve device main body. It is characterized in that it has a gas passing portion configured as described above, and the valve device main body is located outside the outer periphery of the exterior member.
- the present invention is characterized in that, in the method for manufacturing a power storage device having the above configuration, the length of the storage portion in the first direction is 2 to 30 times the length in the second direction.
- the step of packaging with the exterior member is to provide a peripheral seal portion for sealing the exterior member by heat adhesion of the heat-adhesive resin layer to a peripheral portion of the exterior member. It is characterized in that the peripheral seal portion extending in the second direction is bent and overlapped on the peripheral wall of the storage portion.
- the present invention is characterized in that, in the method for manufacturing a power storage device having the above configuration, the first direction is orthogonal to the flow direction of the exterior member.
- the power storage device is arranged in the front-rear direction or the left-right direction of the electric vehicle in the first direction orthogonal to the depth direction and the depth direction of the storage portion of the exterior member. Further, the depth direction of the storage portion and the second direction orthogonal to the first direction are arranged in the height direction of the electric vehicle.
- FIG. 1st Embodiment of this invention Top view showing the electric vehicle of the first embodiment of the present invention
- Sectional drawing which shows the packaging material of the exterior member of the power storage device of the electric vehicle of 1st Embodiment of this invention.
- FIG. 5 of another example Front view showing the valve device of the power storage device of the electric vehicle of the first embodiment of the present invention.
- EE sectional view of FIG. FF sectional view of FIG. It is the DD cross-sectional view of FIG. 5, and is the figure for demonstrating the mounting state of the valve device.
- Enlarged view of part H in FIG. Enlarged view of part H in FIG. 5 of another example
- a flowchart showing a manufacturing procedure of a power storage device for an electric vehicle according to a first embodiment of the present invention. The figure explaining the operation which arranges the valve device of the power storage device of the electric vehicle of 1st Embodiment of this invention.
- FIG. 1 Side sectional view showing the power storage device of the electric vehicle of the second embodiment of the present invention.
- Top view showing an electric vehicle according to a fourth embodiment of the present invention A cross-sectional view showing a valve device of a power storage device of an electric vehicle according to a fifth embodiment of the present invention.
- a cross-sectional view showing a valve device of a power storage device of an electric vehicle according to a sixth embodiment of the present invention Front view showing a valve device of a power storage device of an electric vehicle according to a seventh embodiment of the present invention.
- Front view showing a valve device of a power storage device of an electric vehicle according to a ninth embodiment of the present invention Front view showing a valve device of a power storage device of an electric vehicle according to a ninth embodiment of the present invention.
- Front view showing a valve device of a power storage device of an electric vehicle according to a tenth embodiment of the present invention A cross-sectional view showing a valve device of a power storage device of an electric vehicle according to a tenth embodiment of the present invention.
- a cross-sectional view showing a valve device of a power storage device of an electric vehicle according to a twelfth embodiment of the present invention A cross-sectional view showing a valve device of a power storage device of an electric vehicle according to a thirteenth embodiment of the present invention.
- a cross-sectional view showing a valve device of a power storage device of an electric vehicle according to a fourteenth embodiment of the present invention Front view showing the packaging material of the power storage device of the electric vehicle of the fifteenth embodiment of the present invention. Top view showing a part of the packaging material of the power storage device of the electric vehicle of the fifteenth embodiment of the present invention. Front view showing the power storage device of the electric vehicle of the 16th embodiment of the present invention. Enlarged view of part J in FIG. 41 Enlarged view of part J in FIG. 41 of another example Front view showing the power storage device of the electric vehicle of the 17th embodiment of the present invention. It is a cross-sectional view of GG of FIG. 44, and is the figure for demonstrating the mounting state of the valve device.
- FIG. 17 Schematic configuration diagram of the heat sealing device used in the manufacturing process of the power storage device of the electric vehicle according to the 17th embodiment of the present invention.
- FIG. 51 Front view showing the valve device of the power storage device of the electric vehicle of the 20th embodiment of the present invention.
- MM cross-sectional view of FIG. 55 NN sectional view of FIG. 55 The figure explaining the work of attaching the valve device of the power storage device of the electric vehicle of the 20th embodiment of this invention.
- FIG. 20th embodiment of this invention The figure explaining the work of attaching the valve device of the power storage device of the electric vehicle of the 20th embodiment of this invention.
- Bottom view showing the valve device of the power storage device of the electric vehicle of the 22nd embodiment of the present invention.
- the electric vehicle 1 includes a drive motor 3 as a power source for driving the wheels 2.
- a power storage device pack 5 (collection of power storage devices) is installed at the bottom of the vehicle body of the electric vehicle 1 under the floor as a drive source for supplying electric power to the drive motor 3.
- FIG. 3 shows a perspective view of the power storage device pack 5.
- a plurality of power storage devices 10 are arranged side by side and covered with an outer container 6.
- a plurality of power storage device modules in which a plurality of power storage devices 10 are packaged may be arranged side by side to form the power storage device pack 5.
- Each power storage device 10 is provided with a positive electrode terminal 12 and a negative electrode terminal 13 (see FIG. 4) made of metal.
- the electrode terminals 12 and the electrode terminals 13 are electrically connected in a predetermined order, and a pair of connection terminals (not shown) protrude from the outer container 6.
- the metal materials constituting the electrode terminals 12 and 13 are, for example, aluminum, nickel, copper and the like.
- the electrode terminal 12 connected to the positive electrode is usually made of aluminum or the like
- the electrode terminal 13 connected to the negative electrode is usually made of copper, nickel or the like.
- the outer container 6 is formed of a laminated body in which a thermosetting resin layer, a metal foil, and a base material layer are laminated. Each power storage device 10 is sealed by heat-bonding the thermosetting resin layer of the outer container 6.
- the outer container 6 may be formed of an injection-molded product or a metal container.
- the power storage device 10 is composed of a secondary battery in which a power storage element 11 is enclosed in an exterior member 20.
- Examples of the power storage device 10 include a lithium ion battery, a lithium ion polymer battery, a lithium ion all-solid-state battery, a lead storage battery, a nickel hydrogen storage battery, a nickel cadmium storage battery, a nickel iron storage battery, a nickel zinc storage battery, a silver zinc oxide storage battery, a metal air battery, and more.
- a valent cation battery, an all-solid-state battery, or the like is used.
- gas may be generated in the exterior member 20.
- the power storage device 10 is an all-solid-state battery, hydrogen sulfide gas can be generated by, for example, a sulfide-based solid electrolyte. Therefore, as will be described in detail later, the power storage device 10 is provided with a valve device 50 for exhausting gas.
- the power storage element 11 is formed by arranging a positive electrode plate and a negative electrode plate (both not shown) facing each other via an insulator separator (not shown). Electrode terminals 12 and 13 are connected to the positive electrode plate and the negative electrode plate, respectively.
- the power storage element 11 can be formed by winding a long separator, a positive electrode plate, and a negative electrode plate.
- the power storage element 11 may be formed by stacking a sheet-shaped positive electrode plate, a separator, a negative electrode plate, and a separator in a plurality of stages in this order. Further, the power storage element 11 may be formed by laminating a long separator, a positive electrode plate and a negative electrode plate by folding.
- An electrolyte is arranged between the positive electrode plate and the negative electrode plate.
- the electrolyte is composed of an electrolytic solution and is filled inside the exterior member 20.
- a solid electrolyte or a gel electrolyte may be used as the electrolyte.
- the exterior member 20 includes a packaging material 15 (first packaging material) and a packaging material 25 (second packaging material) made of a laminate having a thermosetting resin layer 38 (see FIG. 7) on the inner surface.
- FIG. 7 is a cross-sectional view showing a laminated structure of the packaging material 15.
- the packaging material 25 has the same laminated structure as the packaging material 15.
- the packaging material 15 and the packaging material 25 are formed by laminating a base material layer 34, a barrier layer 36, and a thermosetting resin layer 38 in this order.
- the thickness of the packaging material 15 and the packaging material 25 is preferably 50 ⁇ m or more in consideration of strength, and 400 ⁇ m or less in consideration of weight reduction of the power storage device 10.
- the thickness of the packaging material 15 and the packaging material 25 is more preferably about 50 ⁇ m to 200 ⁇ m, and further preferably about 90 ⁇ m to 160 ⁇ m.
- the base material layer 34 is a layer that functions as a base material for the packaging materials 15 and 25, and is a layer that forms the outermost layer side of the exterior member 20.
- the base material layer 34 has insulating properties and is formed of polyamide, polyester, epoxy, acrylic, fluororesin, polyurethane, silicon resin, phenol, polyetherimide, polyimide, polycarbonate, a mixture thereof, a copolymer, or the like.
- the base material layer 34 may be formed of these resin films, or may be formed by applying these resins.
- the resin film forming the base material layer 34 may be an unstretched film or a stretched film.
- the stretched film include a uniaxially stretched film and a biaxially stretched film, and a biaxially stretched film is preferable.
- the stretching method for forming the biaxially stretched film include a sequential biaxial stretching method, an inflation method, and a simultaneous biaxial stretching method.
- the base material layer 34 may be a single layer or may be composed of a laminate of two or more layers.
- the base material layer 34 may be a laminate in which resin films are laminated with an adhesive or the like, or a laminate of resin films in which the resin is co-extruded to form two or more layers. You may.
- a polyurethane-based adhesive, an acrylic-based adhesive, or the like can be used as the adhesive for laminating the resin film.
- the laminated body of the resin film obtained by co-extruding the resin into two or more layers may be used as the base material layer 34 without being stretched, or may be uniaxially or biaxially stretched to form the base material layer 34.
- a plurality of resin films made of different materials may be laminated to form the base material layer 34.
- the base material layer 34 formed by a laminate of two or more layers of resin film, a laminate of a polyester film and a nylon film, a laminate of two or more layers of nylon film, and a laminate of two or more layers of polyester film.
- the body etc. can be mentioned.
- a laminate of a stretched nylon film and a stretched polyester film, a laminate of two or more layers of stretched nylon film, and a laminate of two or more layers of stretched polyester film are preferable.
- the base material layer 34 is two layers, a laminate of polyester film and polyester film, a laminate of polyamide film and polyamide film, or a laminate of polyester film and polyamide film is preferable. More specifically, a laminate of a polyethylene terephthalate film and a polyethylene terephthalate film, a laminate of a nylon film and a nylon film, and a laminate of a polyethylene terephthalate film and a nylon film are more preferable. Further, the polyester resin is preferably located in the outermost layer of the base material layer 34.
- the thickness of the base material layer 34 is formed to be, for example, about 3 to 75 ⁇ m. More preferably, it is about 3 to 50 ⁇ m, and further preferably 10 to 35 ⁇ m.
- polyethylene terephthalate (thickness 12 ⁇ m) and nylon (thickness 15 ⁇ m) are laminated with an adhesive (thickness 4 ⁇ m) to form a base material layer 34.
- the barrier layer 36 is formed of metal foil to prevent the intrusion of water vapor, oxygen, light, etc.
- metal forming the barrier layer 36 aluminum, aluminum alloy, stainless steel, titanium and the like can be used.
- the thickness of the barrier layer 36 is formed to be, for example, 10 to 300 ⁇ m. More preferably, it is about 10 to 100 ⁇ m, and further preferably about 20 to 80 ⁇ m.
- the barrier layer 36 is annealed aluminum (JIS H4160: 1994 A8021HO, JIS H4160: 1994 A8079HO, JIS H4000: 2014). It is more preferable to form it with a soft aluminum foil such as A8021P-O, JIS H4000: 2014 A8079P-O).
- the barrier layer 36 is formed of a soft aluminum foil having a thickness of 40 ⁇ m.
- the barrier layer 36 may be formed of a metal vapor deposition film, an inorganic oxide vapor deposition film, a carbon-containing inorganic oxide vapor deposition film, and a resin film provided with these vapor deposition films.
- the base material layer 34 and the barrier layer 36 are adhered with an adhesive (not shown) such as polyurethane or acrylic.
- the adhesive may be a two-component curable adhesive or a one-component curable adhesive.
- the adhesive mechanism of the adhesive is not particularly limited, and may be any of a chemical reaction type, a solvent volatilization type, a heat melting type, a thermocompression bonding type, and the like.
- the thickness of the adhesive is, for example, about 1 to 10 ⁇ m, preferably about 2 to 5 ⁇ m.
- thermosetting resin layer 38 forms the innermost layer of the exterior member 20, and the exterior member 20 is sealed by heat-bonding the thermosetting resin layers 38 facing each other at the peripheral edge of the exterior member 20. Further, by covering the barrier layer 36 with a thermosetting resin having a certain film thickness or more, the insulating property between the electrolytic solution and the metal of the barrier layer 36 can be maintained.
- the heat-adhesive resin layer 38 may be any resin having heat-adhesiveness, and is formed of, for example, a heat-adhesive resin such as polyolefin or acid-modified polyolefin. A plurality of resins of different materials may be laminated to form the thermosetting resin layer 38.
- polystyrene-propylene terpolymer examples include polyethylene, polypropylene, ethylene-butene-propylene terpolymer and the like.
- polyethylene examples include low-density polyethylene, medium-density polyethylene, high-density polyethylene, and linear low-density polyethylene.
- polypropylene examples include crystalline or amorphous polypropylenes such as homopolypropylene, polypropylene block copolymers (eg, propylene and ethylene block copolymers), and polypropylene random copolymers (eg, propylene and ethylene random copolymers).
- the acid-modified polyolefin is not particularly limited as long as it is an acid-modified polyolefin.
- Preferred are polyolefins graft-modified with unsaturated carboxylic acids or anhydrides thereof.
- the thickness of the thermosetting resin layer 38 is formed to be, for example, 10 to 100 ⁇ m. More preferably, it is about 15 to 90 ⁇ m, and further preferably about 30 to 80 ⁇ m.
- the thermosetting resin layer 38 is formed by extruding onto the barrier layer 36.
- the acid-modified polypropylene (thickness 40 ⁇ m) and polypropylene (thickness 40 ⁇ m) are extruded in order on the barrier layer 36 to form the thermosetting resin layer 38.
- the film forming the thermosetting resin layer 38 may be adhered on the barrier layer 36 with an adhesive.
- the barrier layer 36 and the thermosetting resin layer 38 can be adhered to each other by an adhesive of a resin composition containing an acid-modified polyolefin.
- the acid-modified polyolefin is not particularly limited, but preferably an unsaturated carboxylic acid or a polyolefin graft-modified with an anhydride thereof.
- the thickness of the adhesive is, for example, 1 to 50 ⁇ m, preferably about 2 to 40 ⁇ m.
- the packaging material 25 is formed in the shape of a rectangular sheet.
- the packaging material 15 has a storage portion 16 and a flange portion 17.
- the storage portion 16 has a substantially rectangular opening 16a on one surface to store the power storage element 11.
- the flange portion 17 is formed in an annular shape protruding outward from the peripheral edge of the opening 16a.
- the valve device 50 is heat-bonded and fixed to the peripheral edge sealing portion 21, and the electrode terminals 12 and 13 are heat-bonded and fixed to the peripheral edge sealing portion 21 via the tab films 12a and 13a.
- the accommodating portion 16 is formed to a predetermined depth from the inner edge of the peripheral edge sealing portion 21, and is sealed by the peripheral edge sealing portion 21.
- the packaging material 15 is formed by cold forming a storage portion 16 recessed with respect to the flange portion 17 to a predetermined depth.
- the storage portion 16 is formed in a substantially rectangular shape extending in one direction in a plane perpendicular to the depth direction.
- the flange portion 17 is provided in an annular shape along the storage portion 16, and the outer shape of the flange portion 17 is formed into a substantially rectangular shape having substantially the same size as the packaging material 25.
- the housing portion 16 of the exterior member 20 is formed in a substantially rectangular shape when viewed from the depth direction.
- the depth of the storage portion 16 is determined according to the thickness of the barrier layer 36 of the packaging material 15 so that cracks and the like do not occur during molding.
- the depth of the storage portion 16 is formed to be 5 mm to 10 mm with respect to the barrier layer 36 having a thickness of 40 ⁇ m.
- each corner R in the plane perpendicular to the depth direction of the storage portion 16 is formed to be, for example, about 3 mm, and each corner R in the plane parallel to the depth direction is formed to be, for example, about 1.5 mm.
- the depth of the storage portion 16 can be formed to, for example, 5 mm to 30 mm.
- FIG. 8 shows a cross-sectional view taken along the line AA of FIG.
- the electrode terminals 12 and 13 are sandwiched between the packaging materials 15 and 25 via the tab films 12a and 13a on the peripheral edge sealing portion 21 described later of the exterior member 20.
- the tab films 12a and 13a are adhesive protective films, and are configured to adhere to both the packaging materials 15 and 25 and the metal electrode terminals 12 and 13.
- the metal electrode terminals 12 and 13 can be fixed by the packaging materials 15 and 25 via the tab films 12a and 13a.
- the tab films 12a and 13a preferably include an insulating layer, a heat resistant layer or a heat resistant component and have a short circuit prevention function, particularly when used at a high voltage.
- FIG. 9 shows a cross-sectional view taken along the line BB of FIG.
- the storage portion 16 is arranged inside the inner edge P2 of the peripheral edge seal portion 21 and rises from the inner edge P3 of the flange portion 17. Therefore, the storage portion 16 is formed so as to bulge in the Y direction (see FIG. 6) from the peripheral seal portion 21.
- the inner edge P2 of the peripheral edge seal portion 21 and the inner edge P3 of the flange portion 17 coincide with each other.
- the shaded area is a portion of the peripheral seal portion 21 that is heat-bonded.
- FIG. 10 shows a cross-sectional view taken along the line BB of FIG. 5 in the exterior member 20 of another example.
- the inner edge P2 of the peripheral edge seal portion 21 may be located outside the inner edge P3 of the flange portion 17 (in other words, the outer edge of the storage portion 16).
- the power storage device 10 is arranged in the depth direction (Y direction) of the storage unit 16 in the front-rear direction of the electric vehicle 1. Further, the longitudinal direction (X direction, first direction) in the plane perpendicular to the depth direction of the storage portion 16 is arranged in the left-right direction of the electric vehicle 1, and the lateral direction (Z direction, second direction) is the electric vehicle. It is arranged in the height direction of 1. That is, the X direction orthogonal to the depth direction of the storage portion 16 is arranged in the left-right direction of the electric vehicle 1, and the depth direction of the storage portion 16 and the Z direction orthogonal to the X direction are arranged in the height direction of the electric vehicle 1. Will be done.
- FIG. 11 shows a front view of the valve device 50.
- the valve device 50 communicates with the inside of the exterior member 20 and is configured to release the gas to the outside when the pressure inside the exterior member 20 exceeds a predetermined value due to the gas generated in the exterior member 20. Has been done. That is, the valve device 50 is a degassing valve for adjusting the pressure in the exterior member 20, and is a return valve capable of repeatedly degassing.
- the valve device 50 is attached to the upper side of the exterior member 20 formed in a substantially rectangular shape when viewed from the depth direction of the accommodating portion 16, and includes a valve function portion 52 and an attachment portion 62. Although the details will be described later, at least a part of the mounting portion 62 is sandwiched and fixed between the packaging materials 15 and 25 (see FIG. 4). When the mounting portion 62 is heat-bonded, the outer peripheral surface of the mounting portion 62 and the thermosetting resin layer 38, which is the innermost layer of the packaging materials 15 and 25, are heat-bonded and joined.
- valve function portion 52 and the mounting portion 62 are arranged in the Z direction, and the mounting portion 62 is arranged below the valve function portion 52.
- the mounting portion 62 is connected to the lower end portion (inner end portion) of the valve function portion 52.
- the outer shapes of the valve function portion 52 and the mounting portion 62 each have a substantially cylindrical shape having a central axis C1 parallel to the Z direction, and are coaxial with each other.
- the corner R may be formed by chamfering when the housing 51 of the valve device 50 is formed, or the housing 51 may be formed into a shape having the corner R by resin molding.
- FIG. 12 is a cross-sectional view taken along the line EE of FIG. 11 and shows a cross-sectional view of the valve device 50.
- the outer shape of the valve function portion 52 and the mounting portion 62 of the valve device 50 is formed to have a circular cross section.
- the mounting portion 62 has a substantially cylindrical shape as a whole, and a ventilation path 63 is formed inside the mounting portion 62.
- the vent 63 extends along the Z direction.
- the air passage 63 has a circular cross section, and the center of the air passage 63 is arranged on the central axis C1.
- the thickness of the mounting portion 62 in the radial direction centered on the central axis C1 is substantially constant along the circumferential direction.
- the cross-sectional shape of the ventilation passage 63 may be formed into a polygon.
- the length L2 of the valve function portion 52 in the depth direction (Y direction) of the storage portion 16 is longer than the length L1 of the mounting portion 62.
- the length L2 of the valve function portion 52 in the direction (X direction) orthogonal to the depth direction of the storage portion 16 (see FIG. 5) in the plane perpendicular to the central axis C1 is longer than the length L1 of the mounting portion 62. That is, the outer diameter of the valve function portion 52 is longer than the outer diameter of the mounting portion 62, and the cross-sectional area of the valve function portion 52 in the cross section perpendicular to the central axis C1 is larger than the cross-sectional area of the mounting portion 62.
- the outer shape of the mounting portion 62 is included in the outer shape of the valve function portion 52.
- the valve function portion 52 protrudes from the outer shape of the mounting portion 62 in each direction including the depth direction of the storage portion 16 (see FIG. 5).
- a step 51c is formed at the boundary between the valve function portion 52 and the mounting portion 62 (see FIG. 11). Due to this step 51c, the valve device 50 has a shape in which the diameter is discontinuously expanded from the mounting portion 62 toward the valve function portion 52.
- FIG. 13 is a sectional view taken along the line FF of FIG. 11 and shows a vertical sectional view of the valve device 50.
- a corner R is formed on the outer peripheral surface of the tip end portion (lower end portion) of the mounting portion 62.
- a ventilation path 63 extending in the vertical direction (Z direction) is formed inside the mounting portion 62. The ventilation passage 63 guides the gas generated in the exterior member 20 to the valve function portion 52.
- valve function portion 52 Inside the valve function unit 52, a valve mechanism configured to discharge the gas generated in the exterior member 20 (see FIG. 5) to the outside of the exterior member 20 is provided.
- the valve function portion 52 includes an O-ring 53, a ball 54, a spring 56, and a membrane 58. That is, the valve function portion 52 is provided with a ball spring type valve mechanism.
- the valve device 50 of the present embodiment is a return valve that requires a complicated valve mechanism capable of repeatedly degassing, but a simpler valve mechanism capable of degassing only once is sufficient. It may be a selective transmission valve.
- the valve mechanism provided in the valve function portion 52 is not particularly limited as long as the pressure in the exterior member 20 increased due to the gas can be repeatedly reduced only once or a plurality of times. For example, a poppet type or a duck building is used.
- a valve mechanism such as a mold, umbrella type, or diaphragm type may be used.
- the housing 51 of the valve device 50 extends along the central axis C1 and forms the outer shape of the valve function portion 52 and the mounting portion 62.
- a ventilation passage 63 is formed in the mounting portion 62 by the housing 51, and a space S2 communicating with the ventilation passage 63 is formed in the valve function portion 52.
- the space S2 penetrates in the Z direction, and an exhaust port 51b opens on the upper surface of the housing 51.
- the housing 51 has a valve seat 51a facing the space S2.
- the valve seat 51a is formed on a conical surface whose diameter increases upward.
- the valve seat 51a supports the ball 54 as a valve body urged by the spring 56.
- the O-ring 53 is a hollow circular ring, and is formed of, for example, fluororubber.
- the O-ring 53 eliminates the gap between the ball 54 seated on the valve seat 51a and the valve seat 51a, and assists in improving the airtightness in the closed state.
- the ball 54 and the spring 56 are made of, for example, stainless steel.
- the ball 54 may be formed of resin.
- the membrane 58 is formed of, for example, polytetrafluoroethylene (PTFE) having a pore diameter of about 0.01 to 1 ⁇ m. As a result, the membrane 58 does not leak the electrolytic solution and permeates only the gas (selective permeation). Since PTFE is a soft material, if the strength is insufficient, a membrane 58 reinforced by integrally molding with a mesh such as polypropylene or polyester or a non-woven fabric can be used.
- PTFE polytetrafluoroethylene
- the gas induced from the ventilation passage 63 presses the ball 54 in the Z direction (upward).
- the spring 56 contracts and the valve function portion 52 is opened.
- the gas in the exterior member 20 passes through the gap formed between the ball 54 and the O-ring 53, permeates the membrane 58, and is discharged to the outside of the exterior member 20 from the exhaust port 51b. ..
- the spring 56 extends and the force for urging the ball 54 in the Z direction (downward) becomes larger than this. As a result, the closed state of the valve function portion 52 is formed again.
- FIG. 14 is a cross-sectional view taken along the line DD of FIG. 5 for explaining the mounting state of the valve device 50.
- FIG. 15 is an enlarged view of the H portion of FIG.
- the valve function portion 52 of the valve device 50 is located outside the outer edge P1 of the peripheral edge seal portion 21.
- a part of the attachment portion 62 of the valve device 50 is sandwiched between the thermosetting resin layer 38 of the packaging material 15 and the thermosetting resin layer 38 of the packaging material 25 at the peripheral seal portion 21.
- the outer peripheral surface of the mounting portion 62 and the thermosetting resin layer 38, which is the innermost layer of the packaging materials 15 and 25, are joined to each other by heat adhesion.
- FIG. 14 shows the thermosetting resin layer 38 only in the vicinity of the peripheral seal portion 21 for convenience. , It is provided on the entire surface of the packaging materials 15 and 25.
- the attachment portion 62 is sandwiched between the thermosetting resin layers 38, the valve device 50 is attached to the exterior member 20, and the valve function portion 52 is arranged outside the peripheral edge seal portion 21. If the valve function portion 52 is sandwiched between the thermosetting resin layer 38, the valve mechanism in the valve function portion 52 may be damaged by the heat and pressure applied during the heat bonding of the thermosetting resin layer 38. Therefore, by sandwiching the mounting portion 62 between the thermosetting resin layers 38, a large pressure and heat are not applied to the valve function portion 52 during thermal bonding, and failure of the valve mechanism can be suppressed.
- the diameter of the cross section of the mounting portion 62 is shorter than the diameter of the cross section of the valve function portion 52. Therefore, the difference between the length L4 on the mounting portion 62 in the Y direction (depth direction of the storage portion 16) of the peripheral edge sealing portion 21 and the length L3 of the portion not sandwiching the mounting portion 62 can be reduced.
- the outer peripheral surface of the mounting portion 62 and the thermosetting resin layer 38 which is the innermost layer of the packaging materials 15 and 25, are bonded without gaps during thermal bonding. It becomes necessary to increase the pressure of. Therefore, the pressure applied to the peripheral edge of the exterior member 20 for thermal adhesion increases, and the thermosetting resin layer 38 on the mounting portion 62 and the electrode terminals 12 and 13 may become thin. As a result, dielectric breakdown of the power storage device 10 may occur.
- the mounting portion 62 can be firmly fixed to the exterior member 20 by appropriately heat-bonding the opposing thermosetting resin layers 38 while preventing dielectric breakdown of the power storage device 10.
- the attachment portion 62 of the valve device 50 is arranged on the peripheral edge seal portion 21.
- the inner end portion of the valve function portion 52 is not in contact with the outer edge P1 of the peripheral edge seal portion 21, and is arranged at intervals from the outer edge P1 to the outside.
- the inner end 62a of the mounting portion 62 reaches the inner edge P2 of the peripheral edge sealing portion 21 (corresponding to the inner edge P3 of the flange portion 17), and further protrudes in the direction toward the storage portion 16.
- an opening communicating with the storage portion 16 is formed at the inner end portion of the housing 51 in the closed state of the valve mechanism.
- the inner end 62a of the mounting portion 62 is located flush with the inner edge P2 of the peripheral seal portion 21 or outside the inner edge P2, a functional defect of the valve device 50 occurs. That is, the inner end portion of the mounting portion 62 may be deformed due to the heat or pressure applied to the mounting portion 62 when the peripheral edge sealing portion 21 is formed. Further, a part of the melted packaging materials 15 and 25 may enter the ventilation passage 63 of the mounting portion 62 from the inner end 62a side, and the ventilation passage 63 may be clogged. When these problems occur, the valve device 50 does not function normally and fails.
- the inner end 62a of the mounting portion 62 exists inside the inner edge P2 of the peripheral edge sealing portion 21. Therefore, when the peripheral edge seal portion 21 is formed, the inner end portion of the mounting portion 62 can be protected to prevent scratches, and a failure of the valve device 50 can be suppressed.
- the inner end 62a of the mounting portion 62 is similarly arranged on the peripheral edge. It exists inside the inner edge P2 of the seal portion 21. As a result, the inner end portion of the mounting portion 62 can be protected to prevent scratches, and failure of the valve device 50 can be suppressed.
- the inner end 62a of the mounting portion 62 may be arranged between the inner edge P3 of the flange portion 17 and the inner edge P2 of the peripheral edge seal portion 21, but is stored from the inner edge P3 of the flange portion 17. It is more desirable to project in the direction toward the portion 16. As a result, the failure of the valve device 50 can be suppressed more reliably.
- a corner R (see FIG. 11) is formed on the outer peripheral portion of the inner end portion of the mounting portion 62, and the corner on the outer peripheral side is rounded. As a result, even if the inner end portion of the mounting portion 62 comes into contact with the power storage element 11, the possibility of damaging the power storage element 11 can be reduced. Further, the corners R on the outer peripheral surface of the inner end portion of the mounting portion 62 can prevent the thermosetting resin layers 38 of the packaging materials 15 and 25 from being scratched due to contact with the inner end portion of the mounting portion 62.
- the corner R at the inner end of the mounting portion 62 may be omitted. Further, a corner R may be provided on the inner peripheral surface of the inner end portion of the mounting portion 62. As a result, it is possible to reduce the possibility that the corner on the inner peripheral side of the mounting portion 62 is scraped and the resin piece falls into the exterior member 20.
- FIG. 16 shows another mounting example of the valve device 50, and shows an enlarged view of the H portion of FIG.
- the valve device 50 is attached so that the inner end portion of the valve function portion 52 is in contact with the outer end edge P1 of the peripheral edge seal portion 21.
- the valve device 50 can be reliably positioned with respect to the peripheral seal portion 21 by using the step 51c between the valve function portion 52 and the mounting portion 62. Therefore, by designing the length of the mounting portion 62 in the Z direction to be longer than the sealing width of the peripheral edge sealing portion 21, the inner end 62a of the mounting portion 62 surely protrudes from the inner edge P2 of the peripheral edge sealing portion 21. Can be made to.
- the power storage device 10 is arranged in the depth direction (Y direction) of the storage unit 16 in the front-rear direction of the electric vehicle 1. Further, the longitudinal direction (X direction, first direction) in the plane perpendicular to the depth direction of the storage portion 16 is arranged in the left-right direction of the electric vehicle 1, and the lateral direction (Z direction, second direction) is the electric vehicle. It is arranged in the height direction of 1 (see FIGS. 1 to 6).
- the accommodating portion 16 makes the lengths Ax and Az (see FIG. 4) orthogonal to each other in the plane perpendicular to the depth direction easier than the length Ay (see FIG. 4) in the depth direction. Can be made larger. Therefore, by arranging the depth direction (Y direction) of the storage portion 16 in the front-rear direction of the electric vehicle 1, the plurality of power storage devices 10 can be installed in the electric vehicle 1 without being stacked to supply desired electric power. Can be done. Therefore, it is possible to prevent the exterior member 20 from being damaged by the load when stacked, and it is possible to improve the reliability of the power storage device 10.
- the packaging material 25 bends due to the load, so that the electrolytic solution is pushed out to the peripheral portion. Therefore, the electrolytic solution between the positive electrode plate and the negative electrode plate in the central portion becomes insufficient, and the energy density of the power storage device 10 decreases. Therefore, the depth direction (Y direction) of the storage portion 16 can be arranged in the front-rear direction to prevent a decrease in the energy density of the power storage device 10 containing the electrolytic solution.
- the height of the power storage device 10 is reduced to improve the comfort of the electric vehicle 1. be able to.
- the storage portion 16 extends long in the X direction and the length Ax in the X direction is larger than the length Az in the Z direction, the height can be suppressed and the power storage device 10 having a large capacity can be obtained.
- the length Ax of the storage portion 16 in the X direction is formed to be 2 to 30 times the length Az in the Z direction. If the length Ax is smaller than twice the length Az, the capacity of the power storage device 10 becomes small. Therefore, the length Ax can be formed to be twice or more the length Az, and the capacity of the power storage device 10 can be increased. Further, if the length Ax exceeds 30 times the length Az, the packaging material 15 cannot be easily molded, so that the yield is lowered. Therefore, the length Ax can be formed to be 30 times or less the length Az, and the yield of the packaging material 15 at the time of molding can be improved.
- peripheral edge sealing portion 21 extending in the X direction protrudes in the Z direction during thermal bonding as shown by the alternate long and short dash line 21'(see FIG. 6), and the peripheral edge sealing portion 21 at the lower end is bent after thermal bonding to form the storage portion 16. It is stacked on the peripheral wall. As a result, the height of the power storage device 10 can be made smaller.
- the flow directions (MD) of the packaging materials 15 and 25 made of the laminated body are arranged in the Z direction (orthogonal to the X direction).
- the laminate is bent parallel to the flow direction, there is a high possibility that cracks in the metal foil and pinholes in the resin film will occur.
- the flow directions of the packaging materials 15 and 25 are orthogonal to the X direction, it is possible to suppress the occurrence of cracks and pinholes in the exterior member 20 when the peripheral edge seal portion 21 extending in the X direction is bent.
- the flow direction (MD) of the packaging materials 15 and 25 corresponds to the rolling direction (RD) of the metal foil (aluminum alloy foil, etc.) of the barrier layer 36.
- the TDs of the packaging materials 15 and 25 correspond to the TDs of the metal foil.
- the rolling direction (RD) of the metal foil can be determined by the rolling stitches.
- the sea island structure was confirmed by observing a plurality of cross sections of the heat-adhesive resin layers 38 of the packaging materials 15 and 25 with an electron microscope, and the average diameter of the islands in the direction perpendicular to the thickness direction of the heat-adhesive resin layers 38 was averaged.
- the direction parallel to the cross section where was the maximum can be determined as MD.
- the MD of the packaging materials 15 and 25 cannot be specified by the rolled grain of the metal foil, the MD can be specified by this method.
- the cross section of the heat-adhesive resin layer 38 in the length direction and the direction perpendicular to the cross section in the length direction are changed by 10 degrees from the direction parallel to the cross section in the length direction.
- the cross-sections (10 cross-sections in total) are observed by electron micrographs to confirm the sea-island structure.
- the diameter d of the island is measured by the linear distance connecting both ends in the direction perpendicular to the thickness direction of the thermosetting resin layer 38.
- the average of the diameters d of the top 20 islands from the largest is calculated.
- the direction parallel to the cross section having the largest average diameter d of the islands is determined as MD.
- the electrode terminal 12 and the electrode terminal 13 extend in the Z direction and project from the peripheral seal portion 21 facing the X direction, respectively. Therefore, the height of the power storage device 10 can be made lower. Further, when the electrode terminal 12 and the electrode terminal 13 come close to each other, the temperature rise in the vicinity of the electrode terminal 12 and the electrode terminal 13 becomes large, so that the power storage device 10 tends to deteriorate over time. Therefore, by arranging the electrode terminals 12 and the electrode terminals 13 apart from each other in the X direction, it is possible to suppress the aged deterioration of the power storage device 10.
- the power storage device 10 is manufactured by performing a packaging step of packaging the power storage element 11 with the exterior member 20 after the step of preparing the molded exterior member 20. Further, if necessary, a bending process is provided after the packaging process.
- the roll-shaped laminate is cut to a predetermined length, and the storage portion 16 is recessed with respect to the flange portion 17 by cold molding to form the packaging material 15.
- the packaging materials 15 and 25 are formed by arranging the flow direction (MD) of the roll-shaped laminate in the Z direction.
- the exterior member 20 may be prepared by the molding step, or the molded exterior member 20 may be obtained and the exterior member 20 may be prepared.
- FIG. 17 is a flowchart showing the packaging process.
- the packaging process is carried out by a predetermined manufacturing apparatus.
- the manufacturing apparatus arranges each component in the exterior member 20.
- the power storage element 11 to which the electrode terminals 12 and 13 with the tab films 12a and 13a are electrically connected by welding is arranged in the storage portion 16 in the packaging material 15.
- the electrode terminals 12 and 13 with the tab films 12a and 13a are placed on the flange portion 17 of the packaging material 15.
- the electrode terminals 12 and 13 with the tab films 12a and 13a may be welded to the power storage element 11.
- the mounting portion 62 of the valve device 50 is placed on the flange portion 17 of the packaging material 15.
- the packaging material 25 is placed on the packaging material 15.
- FIG. 18 is a diagram showing an operation of arranging the valve device 50 between the flange portion 17 of the packaging material 15 and the packaging material 25.
- a step 51c is formed between the valve function portion 52 and the mounting portion 62. Therefore, even if the valve device 50 is pushed too far toward the exterior member 20 when the mounting portion 62 is sandwiched between the packaging materials 15 and 25, the step 51c is caught by the ends of the packaging materials 15 and 25.
- the step 51c rising from the mounting portion 62 in at least the Y direction functions as a stopper for preventing the valve function portion 52 from entering between the packaging materials 15 and 25.
- the heat sealing process is performed in step # 12.
- the peripheral edge of the exterior member 20 is heat-bonded. That is, the manufacturing apparatus sandwiches the peripheral edge of the exterior member 20 with a heat seal bar, and applies pressure and heat to the peripheral edge of the exterior member 20.
- the thermosetting resin layers 38 facing each other are fused to each other on the peripheral edge of the exterior member 20, and the peripheral edge sealing portion 21 is formed.
- the valve device 50 is fused and fixed to the peripheral edge sealing portion 21, and the electrode terminals 12 and 13 are also fused and fixed to the peripheral edge sealing portion 21 via the tab films 12a and 13a.
- the power storage element 11 is sealed inside the exterior member 20.
- the inside of the exterior member 20 is degassed so that unnecessary gas is not contained inside the exterior member 20. Specifically, the entire circumference is not joined, but a part of the peripheral edge in the unjoined state is left, and the peripheral edge in the unjoined state is degassed. At this time, if the power storage device 10 requires an electrolytic solution, the electrolytic solution is injected from the peripheral edge of the unbonded state. After that, pressure and heat can be applied to the peripheral edge in the unbonded state to complete the peripheral edge sealing portion 21 on the entire circumference.
- the power storage element 11 is shown in a smaller size than the storage part 16 for convenience in order to explain that the power storage element 11 is housed in the storage part 16 of the exterior member 20 in an easy-to-understand manner. ..
- the space inside the storage portion 16 is reduced to have substantially the same size as the power storage element 11. Therefore, in the completed state of the power storage device 10, the storage unit 16 is filled with the power storage element 11 with almost no gap.
- the lower peripheral edge seal portion 21 extending in the X direction perpendicular to the flow direction of the laminated body is bent and overlapped on the peripheral wall of the storage portion 16. As a result, the power storage device 10 is completed.
- the power storage device pack 5 is formed by arranging a plurality of power storage devices 10 side by side in the Y direction, and is installed in the electric vehicle 1 in one stage in the height direction.
- a plurality of power storage device packs 5 may be arranged in the X direction or the Y direction and installed in the electric vehicle 1.
- the length Bz in the Z direction of the power storage device pack 5 is formed to be substantially the same length as the length AZ in the Z direction of the storage portion 16 of the power storage device 10.
- the length Bx of the power storage device pack 5 in the X direction is formed to have substantially the same length as the length of the power storage device 10 in the X direction. Further, since the power storage devices 10 are arranged side by side in the Y direction, the length By of the power storage device pack 5 in the Y direction is larger than the length Bz in the Z direction.
- the height of the power storage device pack 5 (length Bz in the Z direction) is formed to be, for example, 100 mm or less.
- the height of the power storage device pack 5 (length Bz in the Z direction) is formed to be, for example, 150 mm or less.
- the power storage device 10 is arranged in the depth direction (Y direction) of the storage portion 16 of the exterior member 20 in the front-rear direction of the electric vehicle 1. Further, the X direction (first direction) orthogonal to the depth direction of the storage portion 16 is arranged in the left-right direction of the electric vehicle 1. The Z direction (second direction) orthogonal to the depth direction and the X direction of the storage portion 16 is arranged in the height direction of the electric vehicle 1. That is, the X direction (first direction) and the Z direction (second direction) orthogonal to each other in the plane perpendicular to the depth direction of the storage portion 16 are arranged in the left-right direction and the height direction of the electric vehicle 1, respectively.
- the depth direction (Y direction) of the storage unit 16 can be arranged in the front-rear direction to prevent a decrease in the energy density of the power storage device 10.
- valve device 50 is attached to the peripheral seal portion 21 of the exterior member 20, it is possible to accurately control the pressure for degassing.
- valve device 50 has a valve function portion 52 (first portion) provided with a valve mechanism and a mounting portion 62 (second portion) provided with a ventilation passage 63, and the valve device 50 mounting portion 62 (second portion).
- the inner end 62a of the portion) projects from the inner edge P2 of the peripheral edge seal portion 21 toward the storage portion 16.
- the storage portion 16 is arranged inside the inner edge P3 of the peripheral edge seal portion 21, and the inner end 62a of the mounting portion 62 is inside the inner edge P3 (outer edge of the storage portion 16) of the flange portion 17. It may be located in. As a result, the failure of the valve device 50 can be suppressed more reliably.
- the outer shape of the valve function portion 52 (first portion) having the valve function formed inside is from the outer shape of the mounting portion 62 (second portion) having the ventilation passage 63 formed inside to the depth direction (Y direction) of the storage portion 16. ) Is sticking out.
- the difference between the length L4 on the mounting portion 62 in the Y direction of the peripheral edge sealing portion 21 (the depth direction of the storage portion 16) and the length L3 of the portion not sandwiching the mounting portion 62 can be reduced. Therefore, the pressure applied to the entire peripheral edge of the exterior member 20 at the time of thermal bonding can be reduced. Therefore, the mounting portion 62 can be firmly fixed to the exterior member 20 by appropriately heat-bonding the opposing thermosetting resin layers 38 while preventing dielectric breakdown of the power storage device 10.
- valve function portion 52 (first portion) has a larger cross-sectional area than the mounting portion 62 (second portion) in the cross section orthogonal to the extending direction of the air passage 63.
- the difference between the length L4 on the mounting portion 62 in the Y direction of the peripheral edge sealing portion 21 (the depth direction of the storage portion 16) and the length L3 of the portion not sandwiching the mounting portion 62 can be reduced. Therefore, the pressure applied to the entire peripheral edge of the exterior member 20 at the time of thermal bonding can be reduced. Therefore, the mounting portion 62 can be firmly fixed to the exterior member 20 by appropriately heat-bonding the opposing thermosetting resin layers 38 while preventing dielectric breakdown of the power storage device 10.
- a step 51c is provided at the boundary between the valve function portion 52 and the mounting portion 62, the step 51c may not be formed.
- the diameter of the valve function portion 52 and the diameter of the mounting portion 62 may be the same, and the valve function portion 52 and the mounting portion 62 may be connected flat.
- the mounting portion 62 is sandwiched between the heat-adhesive resin layer 38 and the peripheral edge sealing portion 21 is not heat-bonded on the valve function portion 52, it is possible to prevent the valve mechanism from being damaged by the heat and pressure applied during the heat bonding. it can.
- the length L2 of the valve function portion 52 is longer than the length L1 of the mounting portion 62, and the step 51c at the boundary between the valve function portion 52 and the mounting portion 62. Is formed.
- the step 51c functions as a stopper. Therefore, the valve function portion 52 does not enter between the packaging materials 15 and 25, and thermal adhesion on the valve function portion 52 can be reliably prevented.
- the cross-sectional shape of the ventilation passage 63 is circular, the ventilation passage 63 can be easily formed.
- the corners on the outer peripheral side of the end portion on the side opposite to the valve function portion 52 are rounded. As a result, even if the inner end portion of the mounting portion 62 comes into contact with the power storage element 11, the possibility of damaging the power storage element 11 can be reduced. Further, it is possible to prevent the thermosetting resin layers 38 of the packaging materials 15 and 25 from being scratched due to contact with the inner end portion of the mounting portion 62.
- valve device 50 is attached to the upper side of the exterior member 20 formed in a substantially rectangular shape when viewed from the depth direction of the storage portion 16. Therefore, the power storage device 10 provided with the valve device 50 can be easily installed at the bottom of the vehicle.
- the lateral direction (Z direction) in the plane perpendicular to the depth direction of the storage portion 16 is arranged in the height direction, the length Ax in the X direction of the storage portion 16 is larger than the length Az in the Z direction. large. As a result, the height of the power storage device 10 can be lowered to improve the comfort of the electric vehicle 1, and the power storage device 10 having a large capacity can be obtained.
- the length Ax of the storage portion 16 in the X direction is 2 to 30 times the length Az in the Z direction, it is possible to obtain a power storage device 10 having a large capacity and improve the yield of the exterior member 20. ..
- peripheral seal portion 21 extending in the X direction is overlapped on the peripheral wall of the storage portion 16 by bending, the height of the power storage device 10 can be further lowered.
- the flow directions of the packaging materials 15 and 25 are orthogonal to the X direction, it is possible to suppress the occurrence of cracks and pinholes in the exterior member 20 when the peripheral edge seal portion 21 extending in the X direction is bent.
- the height of the power storage device 10 can be further lowered.
- the electrode terminal 12 and the electrode terminal 13 project from the peripheral seal portion 21 facing in the X direction, deterioration of the power storage device 10 over time can be suppressed.
- the power storage device pack 5 (collection of power storage devices) is formed by arranging the power storage devices 10 in parallel in the depth direction (Y direction) of the storage unit 16, and the length By of the power storage device pack 5 in the Y direction is the Z direction. Is greater than the length Bz of. As a result, the height of the power storage device pack 5 can be lowered to supply desired power.
- the power storage device pack 5 is installed in one stage in the height direction of the electric vehicle 1, the comfortability of the electric vehicle 1 can be improved.
- the valve function portion 52 and the mounting portion 62 have a housing 51 made of the same material (resin), but the housing of the valve function portion 52 and the housing of the mounting portion 62 are made of different materials. It may be configured.
- the mounting portion 62 can be made of a material (for example, a resin such as polyolefin) having the same thermal adhesiveness as the innermost layers of the packaging materials 15 and 25.
- a material other than the thermosetting resin is used when the mounting portion 62 requires high heat resistance, heat is interposed via an adhesive protective film similar to the tab films 12a and 13a (see FIG. 5). The method of bonding is effective.
- the melting point of the material of the housing of the valve function portion 52 is higher than the melting point of the material of the material of the mounting portion 62.
- the mounting portion 62 is made of polypropylene (PP), and the housing of the valve function portion 52 has a resin having a higher melting point than PP (for example, fluororesin, polyester resin, polyimide resin, polycarbonate resin, acrylic resin). Or metal.
- PP polypropylene
- the resin having a higher melting point than PP for example, fluororesin, polyester resin, polyimide resin, polycarbonate resin, acrylic resin.
- metal for example, a fluororesin having a high barrier property is preferable.
- valve functional portion may be deformed by heat because the melting point of the housing of the valve functional portion 52 is high. Is low. Therefore, it is possible to suppress a failure of the valve mechanism in the valve function portion 52 during thermal bonding of the thermosetting resin layer 38.
- the housing 51 of the valve device 50 does not necessarily have to be made of resin, and may be made of metal (aluminum, aluminum alloy, stainless steel, steel, titanium, etc.), for example.
- an adhesive protective film similar to the tab films 12a and 13a may be arranged between the mounting portion 62 and the thermosetting resin layer 38.
- This adhesive protective film is configured such that one surface adheres to at least a resin and the other surface adheres to at least a metal, and various known adhesive protective films can be adopted.
- FIGS. 19 and 20 show an exploded perspective view and a side sectional view of the power storage device 10 of the second embodiment.
- the same parts as those in the first embodiment shown in FIGS. 1 to 18 are designated by the same reference numerals.
- the shape of the packaging material 25 is different from that of the first embodiment, and other parts are the same as those of the first embodiment.
- the packaging material 25 has a storage portion 26 and a flange portion 27 like the packaging material 15.
- the storage portion 26 opens a substantially rectangular opening 26a on one surface.
- the power storage element 11 is stored in the storage portion 16 of the packaging material 15 and the storage portion 26 of the packaging material 25.
- the flange portion 27 is formed in an annular shape protruding outward from the peripheral edge of the opening 26a.
- peripheral seal portion 21 extending in the X direction protrudes in the Z direction as shown by the alternate long and short dash line 21'during thermal bonding, is bent after thermal bonding, and is overlapped on the peripheral wall of the storage portion 16 or the storage portion 26.
- the power storage device 10 is arranged in the depth direction (Y direction) of the storage portions 16 and 26 in the front-rear direction of the electric vehicle 1. Further, the longitudinal direction (X direction) in the plane perpendicular to the depth direction of the storage portions 16 and 26 is arranged in the left-right direction of the electric vehicle 1, and the lateral direction (Z direction) is in the height direction of the electric vehicle 1. Be placed.
- the packaging material 15 and the packaging material 25 are provided with the storage unit 16 and the storage unit 26, respectively, the volume of the power storage element 11 can be increased to increase the capacity of the power storage device 10. Therefore, it is possible to reduce the number of power storage devices 10 forming the power storage device pack 5 (see FIG. 3) and reduce the man-hours for manufacturing the power storage device pack 5.
- the power storage device 10 may be covered with the protective covers 8 and 9.
- the protective covers 8 and 9 are formed by injection molding into a bottomed tubular shape having an opening on one side and having a rectangular cross section. Further, the outer shape of the protective cover 9 is formed smaller than the opening of the protective cover 8.
- the peripheral edge seal portion 21 at the lower end protruding from the peripheral portion of the exterior member 20 is bent along the peripheral wall of the protective cover 9, and the protective cover 8 is fitted to the protective cover 9 along the peripheral edge seal portion 21. At this time, a notch 8a is formed in the protective cover 8 in order to avoid interference between the protective cover 8 and the valve device 50.
- the lower peripheral edge seal portion 21 is bent at a position away from the peripheral edge of the openings 16a and 26a (see FIG. 7) of the storage portions 16 and 26. Therefore, it is possible to reduce the occurrence of cracks and pinholes due to bending of the peripheral seal portion 21.
- FIG. 22 shows the power storage device 10 covered with protective covers 8 and 9 having a shape different from that of FIG. 21.
- the protective covers 8 and 9 are formed into substantially the same shape by injection molding, and are formed in a bottomed tubular shape having an opening on one surface.
- the power storage device 10 omits the bending step, and the protective covers 8 and 9 are fixed in a state where the peripheral seal portion 21 protruding from the peripheral portion of the exterior member 20 is sandwiched between the peripheral walls of the protective covers 8 and 9. As a result, the peripheral seal portion 21 is protected. Since the bending step is omitted, it is possible to reduce the occurrence of cracks and pinholes due to bending of the peripheral seal portion 21.
- the exterior member 20 may be covered with the same protective covers 8 and 9 for the power storage device 10 of the first embodiment.
- FIG. 23 shows an exploded perspective view of the power storage device 10 of the third embodiment.
- the same parts as those in the second embodiment shown in FIGS. 19 and 20 are designated by the same reference numerals.
- the packaging material 15 and the packaging material 25 are formed of a single member. Other parts are the same as those in the second embodiment.
- the packaging material 15 (first packaging material) having the storage portion 16 and the packaging material 25 (second packaging material) having the storage portion 26 are integrally formed continuously in the Z direction.
- the flange portion 17 of the packaging material 15 and the flange portion 27 of the packaging material 25 are formed flush with each other via the folding line 20a.
- the exterior member 20 is bent on the folding line 20a extending in the X direction. Then, the flange portions 17 and 27 facing each other are heat-bonded to form the peripheral edge sealing portion 21.
- the same effect as that of the second embodiment can be obtained. Further, since the packaging material 15 and the packaging material 25 are formed of a single member, the number of parts of the power storage device 10 can be reduced.
- the openings 16a and 26a may be close to each other, and the folding line 20a may be provided along the peripheral edge of the openings 16a and 26a.
- the lower surface of the power storage device 10 can be formed flat. Therefore, the adhesion between the installation surface on which the power storage device 10 is installed and the power storage device 10 is improved, and the heat dissipation of the power storage device 10 can be improved.
- packaging material 15 and the packaging material 25 of the first and second embodiments may be formed of a single member which is continuously provided via a folding line at the lower end.
- FIG. 24 shows a top view of the electric vehicle 1 of the fourth embodiment.
- the same parts as those in the first embodiment shown in FIGS. 1 to 18 are designated by the same reference numerals.
- the arrangement of the power storage device pack 5 is different from that in the first embodiment.
- Other parts are the same as those in the first embodiment.
- the power storage device pack 5 is installed under the floor of the vehicle body of the electric vehicle 1, and the power storage device 10 is arranged side by side in the left-right direction of the electric vehicle 1.
- the power storage device 10 is arranged in the depth direction (Y direction) of the storage portion 16 (see FIG. 4) in the left-right direction of the electric vehicle 1.
- the longitudinal direction (X direction, first direction) in the plane perpendicular to the depth direction of the storage portion 16 is arranged in the left-right direction of the electric vehicle 1
- the lateral direction (Z direction, second direction) is the electric vehicle. It is arranged in the height direction of 1.
- the X direction orthogonal to the depth direction of the storage portion 16 is arranged in the front-rear direction of the electric vehicle 1, and the depth direction of the storage portion 16 and the Z direction orthogonal to the X direction are arranged in the height direction of the electric vehicle 1. Will be done.
- the power storage device 10 can be cooled.
- the power storage device 10 of the second embodiment or the third embodiment may be installed in the electric vehicle 1 and the power storage device 10 may be arranged side by side in the left-right direction of the electric vehicle 1.
- FIG. 25 shows a cross-sectional view of the valve device 50 of the power storage device 10 of the electric vehicle 1 of the fifth embodiment.
- the same parts as those in the first embodiment shown in FIGS. 1 to 18 are designated by the same reference numerals.
- the shape of the mounting portion 62 of the valve device 50 is different from that in the first embodiment.
- Other parts are the same as those in the first embodiment.
- the length L5 in the X direction is longer than the length L6 in the Y direction (see FIG. 6).
- the cross-sectional shape of the mounting portion 62 is an elliptical shape.
- a ventilation path 63 is formed inside the mounting portion 62. Similarly, the length of the air passage 63 in the X direction is longer than the length in the Y direction. More specifically, the cross-sectional shape of the air passage 63 is elliptical.
- the length L5 of the mounting portion 62 in the X direction is longer than the length L6 in the Y direction (the depth direction of the storage portion 16). That is, the length of the mounting portion 62 in the Y direction is shorter than that in the case where the cross-sectional shape of the mounting portion 62 is a circle (same area) in the first embodiment.
- the thickness of the peripheral seal portion 21 on the mounting portion 62 in the Y direction (length L4, see FIG. 14) and the thickness of the portion where the mounting portion 62 is not sandwiched (length L3, see FIG. 14). The difference can be made smaller. Therefore, the mounting portion 62 of the valve device 50 can be firmly fixed by the exterior member 20.
- the valve device 50 of the present embodiment may be provided in the power storage device 10 of the electric vehicle 1 of the second to fourth embodiments.
- FIG. 26 shows a cross-sectional view of the valve device 50 of the power storage device 10 of the electric vehicle 1 of the sixth embodiment.
- the same parts as those in the first embodiment shown in FIGS. 1 to 18 are designated by the same reference numerals.
- the shape of the mounting portion 62 of the valve device 50 is different from that in the first embodiment.
- Other parts are the same as those in the first embodiment.
- the mounting portion 62 is formed with wing-shaped extension portions 64 at both ends in the X direction.
- Each wing-shaped extending end portion 64 has a shape that becomes thinner as it approaches the end portion in the X direction. From another point of view, the length of each wing-shaped extension portion 64 changes more slowly in the Y direction (depth direction of the storage portion 16) than the other portion (circular portion) of the mounting portion 62. It can be said to be a part.
- the change is smooth. Therefore, the thermosetting resin layer 38 can be easily brought into close contact with the peripheral surface of the mounting portion 62 at the time of heat bonding, and the mounting portion 62 can be more firmly fixed to the exterior member 20.
- the valve device 50 of the present embodiment may be provided in the power storage device 10 of the electric vehicle 1 of the second to fourth embodiments.
- FIGS. 27 and 28 show a front view and a cross-sectional view of the valve device 50 of the power storage device 10 of the electric vehicle 1 of the seventh embodiment.
- the same parts as those in the first embodiment shown in FIGS. 1 to 18 are designated by the same reference numerals.
- the shape of the mounting portion 62 of the valve device 50 is different from that in the first embodiment.
- Other parts are the same as those in the first embodiment.
- Each pillar 65 extends in the Z direction and is arranged side by side in the X direction, and both ends in the Y direction are connected to the inner circumference of the mounting portion 62.
- the number of pillars 65 does not have to be two, but at least one.
- the ventilation passage 63 since the pillar 65 is formed in the ventilation passage 63, even if pressure and heat are applied to the mounting portion 62 sandwiched between the opposing thermosetting resin layers 38, the ventilation passage 63 The shape is maintained. Therefore, it is possible to suppress damage to the ventilation passage 63 in the mounting portion 62 during heat bonding.
- the valve device 50 of the present embodiment may be provided in the power storage device 10 of the electric vehicle 1 of the second to fourth embodiments.
- FIG. 29 shows a front view of the valve device 50 of the power storage device 10 of the electric vehicle 1 of the eighth embodiment.
- the same parts as those in the first embodiment shown in FIGS. 1 to 18 are designated by the same reference numerals.
- the shape of the mounting portion 62 of the valve device 50 is different from that in the first embodiment.
- Other parts are the same as those in the first embodiment.
- the mounting portion 62 of the valve device 50 according to the present embodiment has a roughened outer surface and is formed in a satin finish.
- the surface roughness Ra of the outer surface of the mounting portion 62 is, for example, 1 ⁇ m to 20 ⁇ m.
- the adhesive strength with the thermosetting resin layer 38 can be improved at the position where the mounting portion 62 is in contact with the mounting portion 62. Therefore, the mounting portion 62 of the valve device 50 can be firmly fixed to the exterior member 20 as compared with the case where the outer surface of the mounting portion 62 is smooth.
- the valve device 50 of the present embodiment may be provided in the power storage device 10 of the electric vehicle 1 of the second to fourth embodiments.
- FIGS. 30 and 31 show a front view of the valve device 50 of the power storage device 10 of the electric vehicle 1 of the ninth embodiment and a vertical sectional view of the mounting portion 62.
- the same parts as those in the first embodiment shown in FIGS. 1 to 18 are designated by the same reference numerals.
- the shape of the mounting portion 62 of the valve device 50 is different from that in the first embodiment.
- Other parts are the same as those in the first embodiment.
- a ridge portion 66 On the outer surface of the mounting portion 62, a ridge portion 66 extending continuously in the circumferential direction is formed. Three ridges 66 are arranged side by side in the axial direction. It should be noted that the number of the convex portions 66 does not necessarily have to be three, and at least one may be formed.
- the vertical cross section of the ridge portion 66 is formed in a semicircular shape, and the radius of the ridge portion 66 is, for example, 0.05 mm to 1.0 mm.
- the diameter L12 (lengths in the X and Y directions) of the mounting portion 62 on the ridge portion 66 is longer than the diameter L11 of the portion where the ridge portion 66 is not formed.
- the ridge portion 66 is surely in contact with the heat-adhesive resin layer 38, so that it is easily fused to the packaging materials 15 and 25. Since the ridge portion 66 extends continuously in the circumferential direction of the outer surface of the mounting portion 62, the thermosetting resin layer 38 and the mounting portion can be fused around the circumferential direction of the mounting portion 62.
- the mounting portion 62 of the valve device 50 can be firmly fixed to the packaging materials 15 and 25.
- the formation position of the ridge portion 66 does not have to exist in the entire circumference as long as it extends in the circumferential direction, and may not be continuous. Further, the ridge portion 66 can be formed intermittently in the circumferential direction.
- the ridge portion 66 may not be provided on the entire or the tip portion of the wing-shaped extension portion 64.
- the valve device 50 of the present embodiment may be provided in the power storage device 10 of the electric vehicle 1 of the second to fourth embodiments.
- FIGS. 32 and 33 show a front view and a cross-sectional view of the valve device 50 of the power storage device 10 of the electric vehicle 1 of the tenth embodiment.
- the same parts as those in the first embodiment shown in FIGS. 1 to 18 are designated by the same reference numerals.
- the shapes of the valve function portion 52 and the mounting portion 62 of the valve device 50 are different from those of the first embodiment.
- Other parts are the same as those in the first embodiment.
- the cross-sectional shape of the valve function portion 52 is a semicircular shape with one end surface in the Y direction flat. Further, the mounting portion 62 is provided with wing-shaped extending ends 64 at both ends in the X direction, and one end surface in the Y direction is formed flat. The planes parallel to the X direction on the outer surfaces of the valve function portion 52 and the mounting portion 62 are flush with each other.
- FIG. 34 is a diagram showing a state when the valve device 50 is attached to the exterior member 20. As shown in the figure, when the valve device 50 is attached to the exterior member 20, the flat surface portion is placed on the innermost surface of the packaging material 25. At this time, since the valve device 50 does not roll, the valve device 50 can be easily positioned.
- the direction in which the peripheral seal portion 21 of the valve device 50 protrudes and the direction in which the storage portion 16 protrudes can be the same. Therefore, it is possible to prevent the power storage device 10 arranged at one end (left end in FIG. 3) of the power storage device pack 5 (see FIG. 3) in the Y direction from protruding in the Y direction by the valve device 50. Therefore, the power storage device pack 5 can be miniaturized.
- a flat surface parallel to the X direction may be provided on the outer surface of only one of the valve function portion 52 and the mounting portion 62.
- the valve device 50 of the present embodiment may be provided in the power storage device 10 of the electric vehicle 1 of the second to fourth embodiments.
- FIG. 35 shows a cross-sectional view of the valve device 50 of the power storage device 10 of the electric vehicle 1 of the eleventh embodiment.
- the same parts as those in the first embodiment shown in FIGS. 1 to 18 are designated by the same reference numerals.
- the shape of the mounting portion 62 of the valve device 50 is different from that in the first embodiment.
- Other parts are the same as those in the first embodiment.
- the cross section of the mounting portion 62 has a rhombus shape.
- the length L7 of the mounting portion in the X direction is longer than the length L8 in the Y direction.
- the difference between the length L4 (see FIG. 14) on the mounting portion 62 in the Y direction of the peripheral seal portion 21 and the length L3 (see FIG. 14) of the portion where the mounting portion 62 is not sandwiched is made smaller. it can. Therefore, the mounting portion 62 of the valve device 50 can be firmly fixed by the exterior member 20.
- the valve device 50 of the present embodiment may be provided in the power storage device 10 of the electric vehicle 1 of the second to fourth embodiments.
- FIG. 36 shows a cross-sectional view of the valve device 50 of the power storage device 10 of the electric vehicle 1 of the twelfth embodiment.
- the same parts as those in the first embodiment shown in FIGS. 1 to 18 are designated by the same reference numerals.
- the shape of the mounting portion 62 of the valve device 50 is different from that in the first embodiment.
- Other parts are the same as those in the first embodiment.
- the cross section of the mounting portion 62 is formed in a hexagonal shape with a diamond shape chamfered at both ends in the Y direction.
- the length L9 of the mounting portion in the X direction is longer than the length L10 in the Y direction.
- the difference between the length L4 (see FIG. 14) on the mounting portion 62 in the Y direction of the peripheral seal portion 21 and the length L3 (see FIG. 14) of the portion where the mounting portion 62 is not sandwiched is made smaller. it can. Therefore, the mounting portion 62 of the valve device 50 can be more firmly fixed to the exterior member 20.
- the valve device 50 of the present embodiment may be provided in the power storage device 10 of the electric vehicle 1 of the second to fourth embodiments.
- FIG. 37 shows a cross-sectional view of the valve device 50 of the power storage device 10 of the electric vehicle 1 of the thirteenth embodiment.
- the same parts as those in the first embodiment shown in FIGS. 1 to 18 are designated by the same reference numerals.
- the shape of the mounting portion 62 of the valve device 50 is different from that in the first embodiment.
- Other parts are the same as those in the first embodiment.
- the mounting portion 62 has a rhombus shape, and wing-shaped extension portions 64 are formed at both ends in the X direction.
- Each wing-shaped extending end portion 64 has a shape that becomes thinner as it approaches the end portion in the X direction. From another point of view, the length of each wing-shaped extension portion 64 changes more slowly in the Y direction (depth direction of the storage portion 16) than the other portion (diamond-shaped portion) of the mounting portion 62. It can be said to be a part.
- the length in the Y direction from the portion where the attachment portion 62 of the peripheral edge seal portion 21 is not sandwiched to the portion sandwiched is as compared with the case where the wing-shaped extended end portion 64 is not provided.
- the change is smooth. Therefore, the thermosetting resin layer 38 can be easily brought into close contact with the peripheral surface of the mounting portion 62 at the time of heat bonding, and the mounting portion 62 can be more firmly fixed to the exterior member 20.
- the valve device 50 of the present embodiment may be provided in the power storage device 10 of the electric vehicle 1 of the second to fourth embodiments.
- FIG. 38 shows a cross-sectional view of the valve device 50 of the power storage device 10 of the electric vehicle 1 of the 14th embodiment.
- the same parts as those in the first embodiment shown in FIGS. 1 to 18 are designated by the same reference numerals.
- the shape of the mounting portion 62 of the valve device 50 is different from that in the first embodiment.
- Other parts are the same as those in the first embodiment.
- the portion of the mounting portion 62 sandwiched between the thermosetting resin layers 38 may damage the thermosetting resin layer 38. Can be lowered. Therefore, it is possible to prevent a decrease in the insulating property of the thermosetting resin layer 38.
- the valve device 50 of the present embodiment may be provided in the power storage device 10 of the electric vehicle 1 of the second to fourth embodiments.
- FIGS. 39 and 40 show a front view of the packaging material 15 of the power storage device 10 of the electric vehicle 1 of the fifteenth embodiment and an enlarged top view of a main part.
- the same parts as those in the first embodiment shown in FIGS. 1 to 18 are designated by the same reference numerals.
- the flange portion 17 is provided with a valve device arrangement portion 17a.
- Other parts are the same as those in the first embodiment.
- the valve device arrangement portion 17a formed on the flange portion 17 has a semicircular shape.
- the diameter of the semicircular shape of the valve device arrangement portion 17a is slightly longer than the diameter of the attachment portion 62.
- the valve device arrangement portion 17a may be provided on the packaging material 25. Even in this case, the same effect as when the valve device arrangement portion 17a is provided on the packaging material 15 can be obtained.
- FIG. 41 shows a front view of the power storage device 10 of the electric vehicle 1 of the 16th embodiment.
- the same parts as those in the first embodiment shown in FIGS. 1 to 18 are designated by the same reference numerals.
- the shape of the portion of the peripheral seal portion 21 to which the valve device 50 is attached is different from that of the first embodiment.
- Other parts are the same as those in the first embodiment.
- FIG. 42 shows an enlarged view of part J of FIG. 41.
- the attachment portion 62 of the valve device 50 is arranged on the peripheral edge seal portion 21.
- the inner end portion of the valve function portion 52 is not in contact with the outer edge P1 of the peripheral edge seal portion 21, and is arranged at intervals from the outer edge P1 to the outside.
- the peripheral edge seal portion 21 has a recess 21a recessed outward in the vicinity of the mounting portion 62. More specifically, the inner edge P2 (see FIG. 9) of the peripheral edge seal portion 21 is arranged on three lines K1 to K3 adjacent to each other along the extending direction of the inner edge P2 in the vicinity of the mounting portion 62. To.
- Line K1 (first line) intersects the mounting portion 62.
- the line K2 (second line) is continuous with one end of the line K1
- the line K3 (third line) is continuous with the other end of the line K1.
- Line K2 and line K3 extend in the X direction at the same position in the Z direction.
- the line K1 extends diagonally outward from the end of the line K2, bends in the X direction, straddles the mounting portion 62, extends diagonally inward, and is connected to the line K3.
- the line K1 is located outside the lines K2 and K3, and extends in the X direction between the lines K2 and K3 outside the lines K2 and K3.
- the exterior member 20 has a space S3 that projects outward from the space S1 in the storage portion 16 in which the power storage element 11 is arranged toward the mounting portion 62 in the vicinity of the mounting portion 62.
- the inner end 62a of the mounting portion 62 is located outside the inner edge P3 of the flange portion 17 (outer edge of the storage portion 16, see FIG. 9). Therefore, the possibility that the inner end portion of the mounting portion 62 comes into contact with the power storage element 11 arranged in the storage portion 16 is reduced, and damage to the power storage element 11 can be suppressed.
- the inner end 62a of the mounting portion 62 reaches the inner edge P2 (see FIG. 9) of the peripheral edge sealing portion 21, and further protrudes toward the storage portion 16.
- an opening communicating with the storage portion 16 is formed at the inner end portion of the housing 51 in the closed state of the valve mechanism.
- the inner end 62a of the mounting portion 62 is located in the space S3 and does not reach the inside of the storage portion 16.
- a corner R is formed on the outer peripheral portion of the inner end portion of the mounting portion 62 as in the first embodiment.
- FIG. 43 shows another mounting example of the valve device 50, and shows an enlarged view of the J portion of FIG. 41.
- the valve device 50 is attached so that the inner end portion of the valve function portion 52 is in contact with the outer end edge P1 of the peripheral edge seal portion 21.
- the valve device 50 can be reliably positioned with respect to the peripheral seal portion 21 by utilizing the step between the valve function portion 52 and the mounting portion 62. Therefore, by designing the length of the mounting portion 62 in the Z direction to be longer than the sealing width of the peripheral edge sealing portion 21, the inner end 62a of the mounting portion 62 is set to the inner edge P2 of the peripheral edge sealing portion 21 in the space S3. Can be reliably projected from.
- the X direction (first direction) and the Z direction (second direction) orthogonal to each other in the plane perpendicular to the depth direction of the storage portion 16 of the electric vehicle 1 It is arranged in the left-right direction and the height direction.
- the valve device 50 is attached to the peripheral seal portion 21 of the exterior member 20, it is possible to accurately control the pressure for degassing.
- the inner end 62a of the mounting portion 62 is located outside the inner edge P3 (outer edge of the storage portion 16) of the flange portion 17. Therefore, the possibility that the inner end portion of the mounting portion 62 comes into contact with the power storage element 11 arranged in the storage portion 16 is reduced, and damage to the power storage element 11 can be suppressed.
- valve function portion 52 protrudes from the outer shape of the mounting portion 62 (second portion) in the depth direction (Y direction) of the storage portion 16. Further, the valve function portion 52 (first portion) has a larger cross-sectional area than the mounting portion 62 (second portion) in the cross section orthogonal to the extending direction of the air passage 63. As a result, similarly to the above, the mounting portion 62 can be firmly fixed to the exterior member 20 by appropriately heat-bonding the opposing thermosetting resin layers 38 while preventing dielectric breakdown of the power storage device 10.
- the inner end of the valve device 50 reaches the inner end edge P2 of the peripheral edge sealing portion 21 on the outer side of the inner edge P3 (outer edge of the storage portion 16) of the flange portion 17, and reaches the inner end portion of the housing 51. Is formed with an opening communicating with the storage portion 16 in the closed state of the valve mechanism. Therefore, it is possible to prevent clogging of the ventilation passage 63 due to a part of the packaging materials 15 and 25 melted during the formation of the peripheral seal portion 21 entering the ventilation passage 63 through the opening.
- valve device 50 projects from the inner edge P2 of the peripheral edge seal portion 21 of the exterior member 20 toward the storage portion 16. That is, the inner end portion of the valve device 50 is separated from the peripheral edge sealing portion 21. Therefore, when the peripheral edge seal portion 21 is formed, the cause of failure of the valve device 50 such as heat and pressure applied to the peripheral edge seal portion 21 is less likely to act on the inner end portion of the valve device 50. Therefore, it is possible to suppress a failure when the valve device 50 is attached.
- the power storage device 10 of the electric vehicle 1 of the second to fifteenth embodiments may be provided with the same recess 21a as in the present embodiment.
- FIG. 44 shows a front view of the power storage device 10 of the electric vehicle 1 of the 17th embodiment.
- FIG. 45 shows a cross-sectional view taken along the line GG of FIG.
- the same parts as those in the first embodiment shown in FIGS. 1 to 18 are designated by the same reference numerals.
- the shape of the portion of the peripheral seal portion 21 to which the valve device 50 is attached is different from that of the first embodiment.
- Other parts are the same as those in the first embodiment.
- the valve function portion 52 of the valve device 50 forms an outer portion located outside the peripheral seal portion 21.
- the attachment portion 62 of the valve device 50 is sandwiched between the thermosetting resin layers 38 (see FIG. 7) of the packaging materials 15 and 25 at the peripheral seal portion 21.
- the outer surface of the sandwiching portion that sandwiches the mounting portion 62 of the peripheral seal portion 21 is provided with irregularities by the concave portion 23 and the convex portion 24.
- FIG. 46 is an enlarged view showing a portion where the mounting portion 62 of the peripheral seal portion 21 is sandwiched.
- the recessed portion 23 extends in the circumferential direction of the valve device 50 along the extending direction (X direction) of the peripheral edge sealing portion 21, and is recessed on the outer surface of the peripheral edge sealing portion 21.
- the depth D1 of the recessed portion 23 is, for example, 0.05 mm to 0.1 mm depending on the thickness of the packaging materials 15 and 25.
- the bottom of the concave portion 23 has a semicircular corner R formed on the YZ cross section and is rounded.
- a plurality of concave portions 23 are arranged side by side in the Z direction, and a convex portion 24 is formed between the plurality of concave portions 23.
- the ridge portion 24 projects outward in the depth direction (Y direction) of the storage portion 16 (see FIG. 45). That is, the convex portion 24 (first convex portion) on the packaging material 15 projects more outward than the concave portion 23 (first concave portion) in the depth direction of the storage portion 16 (see FIG. 45).
- the convex portion 24 (second convex portion) on the packaging material 25 projects more outward than the concave portion 23 (second concave portion) of the storage portion 16 (see FIG. 45) in the depth direction.
- the peripheral seal portion 21 is formed by a heat seal device in the heat seal process (see FIG. 17).
- FIG. 47 shows a schematic configuration diagram of the heat sealing device 80.
- the heat sealing device 80 applies pressure and heat to the sides of the packaging materials 15 and 25 provided with the valve device 50 and heat-bonds them to form the peripheral sealing portion 21.
- the peripheral edge sealing portion 21 is formed by another heat sealing device omitting the ridge portion 82a described later.
- the heat seal device 80 includes a heat seal bar provided with a heat seal head 82 on the base 81, and a heating unit 83.
- the heating unit 83 is configured to heat the heat seal head 82 by using electric power supplied from an external power source.
- As the heating unit 83 various configurations used in known heat sealing devices can be adopted.
- the heat seal head 82 extends in the X direction along the peripheral edges of the packaging materials 15 and 25, and a plurality of ridge portions 82a are provided on the surface (sandwiching surface) facing the peripheral edge seal portion 21. Since the recesses are formed between the plurality of convex portions 82a, the heat seal head 82 is provided with irregularities.
- Each convex portion 82a extends in the X direction, and a semicircular corner R is formed at the tip of each convex portion 82a on the YZ cross section. Further, the height H1 of each convex portion 82a is formed to be, for example, 0.05 mm to 1 mm.
- the convex strips 82a push the packaging materials 15 and 25 toward the mounting portion 62.
- the packaging materials 15 and 25 and the mounting portion 62 are joined at the position pushed by the heat seal head 82.
- the packaging materials 15 and 25 and the mounting portion 62 are more firmly joined at the position of the concave portion 23 formed by being deeply pushed by the convex portion 82a. That is, the heat seal head 82 can firmly join the packaging materials 15 and 25 and the mounting portion 62 at the recessed portion 23 without applying an unnecessarily strong pressure.
- thermosetting resin forming the thermosetting resin layer 38 is separated by the concave portion 23, the thermosetting resin does not flow more than necessary. Therefore, in the power storage device 10, the entire thermosetting resin layer 38 (the entire area extending in the Z direction) is not thinner than necessary. As a result, it is possible to suppress the possibility of dielectric breakdown occurring around the mounting portion 62, particularly at the sealing portion between the mounting portion 62 and the packaging material 15 at the tip portion of the mounting portion 62.
- the peripheral edge seal portion 21 is formed with irregularities (concave portion 23 and ridge portion 24) on the outer surface of the sandwiching portion that sandwiches the mounting portion 62 of the valve device 50.
- the unevenness on the peripheral edge sealing portion 21 can be easily formed by the ridge portion 82a provided on the heat sealing head 82 of the heat sealing device 80.
- the heat-adhesive resin layers 38 of the packaging materials 15 and 25 and the mounting portion 62 can be firmly joined without applying an unnecessarily strong pressure by the heat seal head 82.
- thermosetting resin forming the thermosetting resin layer 38 is separated by the concave portion 23, the thermosetting resin does not flow more than necessary. Therefore, in the power storage device 10, the entire thermosetting resin layer 38 (the entire area extending in the Z direction) is not thinner than necessary. As a result, it is possible to suppress the possibility of dielectric breakdown occurring around the mounting portion 62, particularly at the sealing portion between the mounting portion 62 and the packaging material 15 at the tip portion of the mounting portion 62.
- the unevenness on the peripheral edge seal portion 21 is formed by the concave portion 23 extending in the circumferential direction of the valve device 50, and the depth of the concave portion 23 is formed to be 0.05 mm to 0.1 mm.
- the thermosetting resin layer 38 and the mounting portion 62 can be reliably joined, and the packaging materials 15 and 25 can be prevented from being damaged when the peripheral seal portion 21 is formed.
- the unevenness provided on one surface of the peripheral edge sealing portion 21 protrudes to the outside of the concave portion 23 (first concave portion) and the depth direction (Y direction) of the storage portion 16 from the concave portion 23.
- the ridge portion 24 (first convex portion) is included.
- the unevenness provided on the other surface of the peripheral edge sealing portion 21 is a convex portion protruding outward from the concave portion 23 (second concave portion) and the other side in the depth direction (Y direction) of the storage portion 16 from the concave portion 23. Includes the strip 24 (second convex portion).
- the bottom of the concave portion 23 (first concave portion and second concave portion) is rounded. Therefore, a sharp member is not used during thermal bonding of the peripheral seal portion 21, and deterioration of the outer surface of the exterior member 20 during the manufacturing process can be suppressed.
- the power storage device 10 of the electric vehicle 1 of the second to sixteenth embodiments may be provided with the same recessed portion 23 as in the present embodiment.
- FIG. 48 shows a front view of the power storage device 10 of the electric vehicle 1 of the 18th embodiment.
- the same parts as those in the 17th embodiment shown in FIGS. 44 to 46 described above are designated by the same reference numerals.
- This embodiment is different from the 17th embodiment in the configuration of the peripheral seal portion 21 in which the valve device 50 is arranged. Other parts are the same as those in the 17th embodiment.
- the peripheral seal portion 21 of the power storage device 10 has irregularities formed on the outer surface by the satin finish 22 on one side where the valve device 50 is arranged.
- the satin finish 22 is formed on both sides of the exterior member 20 in the Y direction.
- the surface roughness Ra of the satin finish 22 is, for example, 1 ⁇ m to 20 ⁇ m.
- FIG. 49 shows a schematic configuration diagram of the heat sealing device 80 forming the peripheral edge sealing portion 21 of the present embodiment.
- the surface (sandwiched surface) of the heat-sealing device 80 facing the peripheral edge sealing portion 21 of the heat-sealing head 82 is roughened to form irregularities due to the satin finish 82b.
- the surface roughness Ra of the satin finish 82b is, for example, 1 ⁇ m to 20 ⁇ m.
- the packaging material 15 and 25 are pushed toward the mounting portion 62 side by the satin finish 82b.
- the packaging materials 15 and 25 and the mounting portion 62 are joined at the position pushed by the heat seal head 82.
- the protruding portion of the satin finish 82b pushes the packaging materials 15 and 25 deeply toward the mounting portion 62.
- the packaging materials 15 and 25 and the mounting portion 62 are firmly joined at the position of the recessed portion of the satin finish 22 formed by being deeply pushed by the protruding portion of the satin finish 82b.
- the concave and convex portions of the satin finish 22 firmly secure the thermosetting resin layers 38 and the mounting portion 62 of the packaging materials 15 and 25 without applying excessively strong pressure by the heat seal head 82. Can be joined. Therefore, it is possible to suppress a decrease in the sealing property around the mounting portion 62, and it is possible to maintain the sealing property of the exterior member 20.
- the power storage device 10 of the electric vehicle 1 of the second to sixteenth embodiments may be provided with a satin finish 22 similar to that of the present embodiment.
- FIG. 50 is an enlarged view showing a portion in which the attachment portion 62 of the peripheral seal portion 21 of the power storage device 10 of the electric vehicle 1 of the 19th embodiment is sandwiched.
- the same parts as those in the 17th embodiment shown in FIGS. 44 to 46 described above are designated by the same reference numerals.
- This embodiment is different from the 17th embodiment in the configuration of the peripheral seal portion 21 in which the valve device 50 is arranged. Other parts are the same as those in the 17th embodiment.
- the outer surface of the peripheral sealing portion 21 in which the mounting portion 62 is sandwiched between the packaging materials 15 and 25 is formed with irregularities by the concave portion 23 and the convex portion 24. ing.
- the positions of the concave portion 23 and the convex portion 24 formed on the packaging material 15 in the Z direction are different from the positions of the concave portion 23 and the convex portion 24 formed on the packaging material 25 in the Z direction. That is, the position of the concave portion 23 on the packaging material 15 and the position of the concave portion 23 on the packaging material 25 do not overlap with each other in the depth direction (Y direction) of the storage portion 16 (see FIG. 45). Be placed.
- the power storage device 10 of the electric vehicle 1 of the second to sixteenth embodiments may be provided with the same recessed portion 23 as in the present embodiment.
- FIGS. 51 and 52 show a front view and a side sectional view of the power storage device 10 of the electric vehicle 1 according to the twentieth embodiment. Further, FIG. 53 shows a cross-sectional view taken along the line KK of FIG.
- the same parts as those in the first embodiment shown in FIGS. 1 to 18 are designated by the same reference numerals.
- the configuration of the valve device 50 is different from that in the first embodiment. Other parts are the same as those in the first embodiment.
- the housing 51 (see FIG. 54) of the valve device 50 has a valve function portion 52, a mounting portion 62, and a parallel portion 72.
- the parallel portion 72 is arranged between the mounting portion 62 and the valve function portion 52, and has a parallel first plane Q1 and a second plane Q2 (see FIG. 55).
- FIG. 54, 55, and 56 show a front view, a bottom view, and a top view of the valve device 50. Further, FIG. 57 shows an MM cross-sectional view and an NN cross-sectional view of FIG. 55.
- the mounting portion 62 is sandwiched between the packaging materials 15 and 25 and fixed to the peripheral sealing portion 21.
- the valve function portion 52 and the parallel portion 72 are arranged outside the peripheral edge sealing portion 21 and are not sandwiched between the packaging materials 15 and 25 (see FIG. 52).
- the mounting portion 62, the valve function portion 52, and the parallel portion 72 are continuously arranged in the direction from the inside to the outside (Z direction) of the exterior member 20.
- valve function portion 52 is arranged outside the peripheral edge seal portion 21, it is possible to reduce damage to the valve mechanism due to deformation of the component parts of the valve mechanism due to heat generated when the mounting portion 62 is heat-bonded. ..
- the mounting portion 62, the valve function portion 52, and the parallel portion 72 each have a tubular shape having a central axis C1 parallel to the Z direction, and are coaxial with each other.
- a ventilation path 63 extending in the Z direction is provided on the central axis C1 in the housing 51.
- the ventilation passage 63 is formed with a circular cross section, and has a first passage portion 63a, a second passage portion 63b, and a third passage portion 63c.
- the first passage portion 63a is provided in the mounting portion 62, and the inflow port 51d opens at the tip (lower end) of the mounting portion 62.
- the third passage portion 63c is provided in the parallel portion 72 and is continuous with the first passage portion 63a.
- the second passage portion 63b is provided in the valve function portion 52 and is continuous with the third passage portion 63c, and the exhaust port 51b opens at the tip (upper end) of the valve function portion 52. That is, the third passage portion 63c is arranged on the inner side of the exterior member 20 from the second passage portion 63b, and the first passage portion 63a is arranged further on the inner side of the exterior member 20 than the third passage portion 63c. ..
- the outer shape of the valve function portion 52 is generally a cylindrical shape centered on the central axis C1.
- the outer shape of the parallel portion 72 has a shape in which a part of a cylinder centered on the central axis C1 is cut out. More specifically, the outer shape of the parallel portion 72 is a first plane that is parallel (including the case where it is substantially parallel) with a cylinder centered on the central axis C1 at a certain distance in the Y direction from the central axis C1. It has a shape notched in Q1 and the second plane Q2.
- the first plane Q1 and the second plane Q2 are parallel to the central axis C1 (including the case where they are substantially parallel). Further, in the present embodiment, the first plane Q1 and the second plane Q2 are parallel (including the case where they are substantially parallel) in the direction in which the peripheral edge sealing portion 21 extends.
- the outer peripheral surface of the parallel portion 72 has a curved surface Q3 and a curved surface Q4 that connect both ends of the first plane Q1 and the second plane Q2, respectively.
- the curved surfaces Q3 and Q4 have an arc shape centered on the central axis C1 on a cross section perpendicular to the central axis C1, and overlap the outer shape of the valve function portion 52 in the Z direction.
- the parallel portion 72 can be formed by cutting the outer peripheral surface of the cylindrical member so that a pair of the first plane Q1 and the second plane Q2 are formed.
- the outer shape of the mounting portion 62 has a non-circular cross-sectional shape perpendicular to the central axis C1. More specifically, the mounting portion 62 has a first wing-shaped portion 68 formed thinner toward one (first direction) from the central portion in the X direction in a cross section perpendicular to the central axis C1, and the other (second direction). It has a second wing-shaped portion 69 formed thinner toward the direction of. As a result, the mounting portion 62 becomes thicker as it approaches the central portion in the longitudinal direction (X direction) of the power storage device 10, and becomes thinner as it approaches the end portion.
- the first wing-shaped portion 68 and the second wing-shaped portion 69 form a smooth curved surface on each surface of the mounting portion 62 covered with the packaging materials 15 and 25. Therefore, as compared with the case where the mounting portion 62 is cylindrical, the change in thickness of the peripheral seal portion 21 from the portion not sandwiching the mounting portion 62 to the portion sandwiching the mounting portion 62 becomes smoother. As a result, since no excessive force is applied to the packaging materials 15 and 25 at the peripheral seal portion 21 around the attachment portion 62, the attachment portion 62 can be firmly fixed to the peripheral seal portion 21.
- the outer shape of the mounting portion 62 is included in the outer shape of the valve function portion 52 and the parallel portion 72.
- the valve function portion 52 and the parallel portion 72 protrude from the outer shape of the mounting portion 62 in each direction including the depth direction of the storage portion 16 (see FIG. 5). ..
- a step 51c is formed at the boundary between the parallel portion 72 and the mounting portion 62. Due to this step 51c, the valve device 50 has a shape in which the diameter is discontinuously expanded from the mounting portion 62 toward the parallel portion 72.
- the outer shapes of the mounting portion 62, the valve function portion 52, and the parallel portion 72 have different cross-sectional shapes perpendicular to the central axis C1 depending on the roles assigned to each.
- the valve mechanism provided inside the valve function portion 52 opens the second passage portion 63b when the pressure inside the exterior member 20 rises due to the gas generated inside the exterior member 20. Then, the gas that has passed through the first passage portion 63a and the third passage portion 63c is guided to the second passage portion 63b and exhausted to the outside of the exterior member 20 through the exhaust port 51b.
- valve function portion 52 holds a portion having a main structure for exerting the function of the valve device 50 as a gas vent valve.
- the valve mechanism is provided in the second passage portion 63b inside the valve function portion 52, and includes a spring 56, a ball 54, and a valve seat 55.
- valve function portion 52 of the housing 51 has a tubular portion 59 having a fitting hole 59a on the lower surface and an insertion portion 70 to be inserted into the fitting hole 59a.
- the insertion portion 70 is formed integrally with the parallel portion 72 and the mounting portion 62.
- the insertion portion 70, the valve seat 55, the ball 54, and the spring 56 are arranged in this order from the inflow port 51d toward the exhaust port 51b in the valve function portion 52.
- the tubular portion 59, the valve seat 55, and the insertion portion 70 are configured as separate members, but at least a part of them may be integrally formed.
- the insertion portion 70 is integrally formed with the parallel portion 72 and the mounting portion 62, at least a part of these may be formed as a separate member.
- the spring 56 is formed by a coil spring and urges the ball 54 downward.
- the spring 56 may be formed by a leaf spring.
- the valve seat 55 supports the ball 54 as a valve body urged from the outside by the spring 56. When the ball 54 sits on the valve seat 55, a closed state of the valve device 50 is formed. As a result, the valve mechanism constitutes a ball spring type check valve.
- the mounting portion 62 is fixed to the peripheral edge sealing portion 21 so that the gas generated inside the exterior member 20 flows into the first passage portion 63a. That is, the first passage portion 63a inside the mounting portion 62 communicates with the storage portion 16 (see FIG. 6) inside the exterior member 20.
- the gas passing through the first passage portion 63a and the third passage portion 63c communicating with the exterior member 20 presses the ball 54 upward.
- the ball 54 pressed by the gas moves toward the exhaust port 51b against the spring 56, it separates from the valve seat 55 and the valve device 50 is opened. In this open state, the gas passes through the gap formed between the ball 54 and the valve seat 55 and is discharged to the external space from the exhaust port 51b.
- the valve device 50 can prevent the ingress of air into the exterior member 20 in the closed state.
- the pressure inside the exterior member 20 is maintained higher than or equivalent to the pressure inside the external space. Therefore, even in the open state, it is difficult for the atmosphere to enter the inside of the exterior member 20.
- the valve device 50 can effectively prevent the entry of the atmosphere into the exterior member 20, and can prevent the power storage element 11 from being deteriorated by moisture contained in the atmosphere.
- the material constituting each part of the valve device 50 is not particularly limited.
- the mounting portion 62, the valve function portion 52, and the parallel portion 72 may be formed of the same material or may be formed of different materials.
- the mounting portion 62, the tubular portion 59 of the valve function portion 52, the insertion portion 70, and the parallel portion 72 can be made of a metal such as an aluminum alloy, stainless steel, steel, or titanium.
- the mounting portion 62, the tubular portion 59 of the valve function portion 52, the insertion portion 70, and the parallel portion 72 may be formed of resin.
- the mounting portion 62 is preferably made of a material that directly adheres to the innermost layers of the packaging materials 15 and 25. Further, the melting point of the material of the cylinder portion 59 of the valve function portion 52 may be higher than the melting point of the material of the mounting portion 62.
- the ball 54 may be made of fluororesin and the valve seat 55 may be made of fluororubber.
- the spring 56 can be made of metal such as stainless steel, and the tubular portion 59 of the valve function portion 52 can be made of metal.
- the valve seat 55 and the insertion portion 70 can be adhered with an adhesive, and this adhesive is not particularly limited.
- an adhesive made of acid-modified polyolefin and epoxy resin can be preferably used.
- an adhesive is superior in that it can suppress deterioration of the adhesive performance due to the electrolytic solution, as compared with the case where, for example, an adhesive made of a modified silicone resin is used.
- the adhesive can be appropriately applied to various other places. For example, an adhesive can be applied between the lower end surface of the tubular portion 59 of the valve function portion 52 and the upper surface of the parallel portion 72.
- the surface of the mounting portion 62 is coated with a corrosion inhibitor to form a corrosion preventive coating layer, particularly from the viewpoint of electrolytic solution resistance.
- a corrosion inhibitor to form a corrosion preventive coating layer, particularly from the viewpoint of electrolytic solution resistance.
- the mounting portion 62 is made of a metal such as aluminum, the electrolytic solution resistance effect is large, but when it is made of other materials, the electrolytic solution resistance can be improved.
- Such a coating can be applied by immersing the mounting portion 62 in a liquid of a corrosion inhibitor.
- the corrosion prevention coating layer can be formed on the outer surface of the mounting portion 62 and the inner surface facing the first passage portion 63a. Therefore, it is possible to prevent the corrosion of the outer surface by the gas in the exterior member 20 and the corrosion of the inner surface by the gas passing through the first passage portion 63a.
- the material of the corrosion inhibitor is not particularly limited, but an acid-resistant material is preferable and can be formed by phosphoric acid chromate treatment or the like.
- the mounting portion 62 not only the mounting portion 62 but also the surfaces of the parallel portion 72, the tubular portion 59 of the valve function portion 52, and the insertion portion 70 may be similarly coated to form a corrosion prevention coating layer. From the viewpoint of suppressing deterioration of the adhesive performance between the mounting portion 62 and the packaging materials 15 and 25 due to the electrolytic solution, it is particularly effective to apply such a coating to the mounting portion 62.
- FIGS. 59 to 61 are diagrams illustrating a state when the valve device 50 in the heat sealing process is attached.
- the storage portion 16 of the packaging material 15 is omitted.
- the packaging materials 15 and 25 are fixed in a facing state by a fixture (not shown).
- the valve device 50 is gripped by the grip portion 92 of the jig 91.
- the grip portion 92 sandwiches the first plane Q1 and the second plane Q2 of the parallel portion 72 of the valve device 50.
- the parallel first plane Q1 and the second plane Q2 allow the grip portion 92 to easily come into contact with the entire surfaces of the first plane Q1 and the second plane Q2, and the parallel portion 72 can be reliably sandwiched.
- the valve device 50 is conveyed by the jig 91, and as shown in FIG. 60, the mounting portion 62 of the valve device 50 is inserted between the packaging materials 15 and 25 facing each other and installed. At this time, the valve device 50 is conveyed so that the parallel portion 72 does not enter the gap between the packaging materials 15 and 25. As a result, the mounting portion 62 of the housing 51 of the valve device 50 is sandwiched between the outer peripheral portions of the packaging materials 15 and 25. At this time, the valve device 50 is installed so that the direction (X direction) in which the peripheral edge sealing portion 21 of the side on which the valve device 50 is arranged extends is parallel to the first plane Q1 and the second plane Q2.
- a pair of heated heat seal bars 93 sandwich the outer peripheral portions of the packaging materials 15 and 25 from the outside.
- the outer peripheral portions of the packaging materials 15 and 25 receive heat from the heat seal bar 93 and are heat-bonded to form the peripheral seal portion 21.
- the valve device 50 is fixed to the peripheral seal portion 21 so that only the mounting portion 62 of the valve device 50 is sandwiched between the packaging materials 15 and 25.
- the line connecting the sharp ends of both is relative to the extending direction (X direction) of the peripheral seal portion 21. It is fixed without tilting.
- the pair of heat seal bars 93 retract to a predetermined position, and the grip portion 92 releases the valve device 50 and retracts to a predetermined position.
- the grip portion 92 can firmly grip the valve device 50 by the pair of parallel first plane Q1 and second plane Q2. Therefore, the valve device 50 can be accurately conveyed to the desired position with respect to the packaging materials 15 and 25. Further, the valve device 50 can be firmly fixed to the packaging materials 15 and 25 at a desired position during the heat sealing process. That is, the valve device 50 can be accurately aligned with the exterior member 20.
- the alignment referred to here includes adjusting not only the positions in the X direction, the Y direction, and the Z direction, but also the angle around the central axis C1. Therefore, the valve device 50 can be easily attached to the exterior member 20.
- parallel first and second planes Q1 and Q2 arranged outside the exterior member 20 are provided on the outer peripheral surface of the housing 51 of the valve device 50. Therefore, the valve device 50 can be easily gripped and transported and positioned in the heat sealing process. Therefore, the valve device 50 can be easily attached to the exterior member 20.
- a parallel portion 72 provided with the first plane Q1 and the second plane Q2 is arranged between the mounting portion 62 and the valve function portion 52.
- the first plane Q1 and the second plane Q2 are gripped by the gripping portion 92 and arranged on the outside of the packaging materials 15 and 25, so that the valve device 50 can be easily installed and the valve mechanism by the pressing force at the time of gripping. Damage can be prevented.
- the cross-sectional shape perpendicular to the axial direction of the mounting portion 62 is non-circular, the cross-sectional area of the first passage portion 63a in the mounting portion 62 forming the ventilation path 63 is secured, and the mounting portion 62 in the Y direction The thickness can be reduced. Therefore, the mounting portion 62 can be firmly fixed to the exterior member 20.
- first wing-shaped portion 68 formed so that the mounting portion 62 becomes thinner toward one side (first direction) in the X direction along the peripheral edge seal portion 21 from the central portion, and the other portion in the X direction (opposite to the first direction). It has a second wing-shaped portion 69 formed thinner toward the second direction).
- the outer peripheral surface of the mounting portion 62 draws a smooth curved surface on each surface covered with the packaging materials 15 and 25. Therefore, the change in thickness of the peripheral seal portion 21 from the portion that does not sandwich the mounting portion 62 to the portion that sandwiches the mounting portion 62 becomes smooth. Therefore, the mounting portion 62 can be more firmly fixed to the exterior member 20.
- first plane Q1 and the second plane Q2 are parallel to the X direction (first direction and second direction), the grip portion 92 can be easily moved, and the workability at the time of mounting the valve device 50 can be easily moved. Can be improved.
- valve device 50 of the power storage device 10 of the electric vehicle 1 of the second to nineteenth embodiments may be provided with the same first and second planes Q1 and Q2 as those of the present embodiment.
- FIG. 62 shows a side sectional view of the valve device 50 of the power storage device 10 of the electric vehicle 1 of the 21st embodiment.
- the valve device 50 of the 20th embodiment is a ball spring type check valve capable of repeatedly degassing, but the valve device 50 of the present embodiment constitutes a destructive valve capable of degassing only once. Other parts are the same as those in the 20th embodiment.
- the valve device 50 includes a breaking valve 57 made of a thin plate or a film that closes the air passage 63.
- the break valve 57 is formed, for example, by heat-bonding a thin resin plate or a laminated film to the housing 51 so as to cover the exhaust port 51b.
- the breaking valve 57 may be formed of a thin metal plate such as aluminum and adhered to the housing 51. At this time, as shown in FIG. 63, it is more preferable to form the groove portion 57a radially extending from the vicinity of the center in the fracture valve 57. The groove portion 57a does not penetrate the breaking valve 57 in the thickness direction, and the breaking valve 57 is formed thinner on the groove portion 57a than other portions. In this case, when the pressure inside the exterior member 20 rises, the break valve 57 breaks and opens.
- the valve device 50 may be a poppet type, a duck building type, an umbrella type, a diaphragm type, or the like. Further, the valve device 50 may be either a check valve or a break valve, and may include both a check valve and a break valve.
- FIG. 64 shows a bottom view of the valve device 50 of the power storage device 10 of the electric vehicle 1 of the 22nd embodiment.
- the same parts as those in the 20th embodiment shown in FIGS. 51 to 61 are designated by the same reference numerals.
- the orientation of the parallel portion 72 of the valve device 50 is different from that of the 20th embodiment.
- Other parts are the same as those in the 20th embodiment.
- the housing 51 of the valve device 50 is arranged in the order of the mounting portion 62, the parallel portion 72, and the valve function portion 52 from the inside to the outside of the exterior member 20 as in the twentieth embodiment.
- the attachment portion 62 is attached to the exterior member 20, and the valve function portion 52 is provided with a valve mechanism inside.
- the first plane Q1 and the second plane Q2 of the parallel portion 72 are arranged perpendicular to the direction (X direction) in which the peripheral edge seal portion 21 extends (including the case where it is substantially vertical).
- the curved surfaces Q3 and Q4 connect both ends of the first and second planes Q1 and Q2, respectively, and overlap the outer shape of the valve function portion 52 in the Z direction.
- the first plane Q1 and the second plane Q2 are arranged outside the exterior member 20 and are perpendicular to the X direction (first direction and second direction). Therefore, the grip portion 92 can be easily moved, and the workability at the time of attaching the valve device 50 can be improved.
- the first plane Q1 and the second plane Q2 are not limited to parallel or vertical in the X direction, and the workability at the time of mounting the valve device 50 is reduced, but they can be arranged in various directions.
- valve device 50 of the power storage device 10 of the electric vehicle 1 of the second to nineteenth embodiments may be provided with the same first and second planes Q1 and Q2 as those of the present embodiment.
- FIG. 65 shows a front view of the valve device 50 of the power storage device 10 of the electric vehicle 1 of the 23rd embodiment.
- the same parts as those in the 20th embodiment shown in FIGS. 51 to 61 are designated by the same reference numerals.
- the configuration of the valve device 50 is different from that in the 20th embodiment.
- Other parts are the same as those in the 20th embodiment.
- the housing 51 of the valve device 50 is arranged in the order of the mounting portion 62, the valve function portion 52, and the parallel portion 72 from the inside to the outside of the exterior member 20.
- the mounting portion 62 is mounted on the exterior member 20.
- the valve function portion 52 is provided with a valve mechanism inside.
- the parallel portion 72 is provided with a first plane Q1 and a second plane Q2 parallel to the X direction.
- a parallel portion 72 having the first and second planes Q1 and Q2 is arranged outside the valve function portion 52 having the valve mechanism.
- the first plane Q1 and the second plane Q2 are gripped by the gripping portion 92 and arranged on the outside of the packaging materials 15 and 25, so that the valve device 50 can be easily installed and the valve mechanism by the pressing force at the time of gripping. Damage can be prevented.
- first plane Q1 and the second plane Q2 of the parallel portion 72 may be arranged perpendicularly to the direction (X direction) in which the peripheral edge seal portion 21 extends.
- valve device 50 of the power storage device 10 of the electric vehicle 1 of the second to nineteenth embodiments may be provided with the same first and second planes Q1 and Q2 as those of the present embodiment.
- FIGS. 66 and 67 show bottom views of the valve device 50 of the power storage device 10 of the electric vehicle 1 of the 24th and 25th embodiments.
- the same parts as those in the 20th embodiment shown in FIGS. 51 to 61 are designated by the same reference numerals.
- the shape of the attachment portion 62 of the valve device 50 is different from that in the 20th embodiment.
- Other parts are the same as those in the 20th embodiment.
- the housing 51 of the valve device 50 shown in FIG. 66 has a non-circular hexagonal cross-sectional shape perpendicular to the axial direction of the outer shape of the mounting portion 62.
- the housing 51 of the valve device 50 shown in FIG. 67 is formed in a non-circular quadrangle having a cross-sectional shape perpendicular to the axial direction of the outer shape of the mounting portion 62.
- the valve device 50 can be easily attached to the exterior member 20. It can.
- the cross-sectional shape of the mounting portion 62 perpendicular to the axial direction is not limited to a quadrangle or a hexagon, and may be another polygon.
- FIG. 68 shows a bottom view of the valve device 50 of the power storage device 10 of the electric vehicle 1 of the 26th embodiment.
- the same parts as those in the 20th embodiment shown in FIGS. 51 to 61 are designated by the same reference numerals.
- the shape of the mounting portion 62 of the valve device 50 is different from that in the 20th embodiment.
- Other parts are the same as those in the 20th embodiment.
- the housing 51 of the valve device 50 is formed with a circular cross-sectional shape perpendicular to the axial direction of the outer shape of the mounting portion 62.
- the valve device 50 can be easily attached to the exterior member 20. ..
- the cross-sectional shape of the outer shape of the mounting portion 62 perpendicular to the axial direction may be formed into an elliptical shape whose long axis is parallel to the X direction.
- FIG. 69 shows a side sectional view of the valve device 50 of the power storage device 10 of the electric vehicle 1 of the 27th embodiment.
- the same parts as those in the 20th embodiment shown in FIGS. 51 to 61 are designated by the same reference numerals.
- the structure of the valve device 50 is different from that in the 20th embodiment.
- Other parts are the same as those in the 20th embodiment.
- the valve function portion 52 (see FIG. 54) provided with the valve mechanism is integrated with the mounting portion 62, and the valve mechanism is provided in the mounting portion 62.
- the mounting portion 62 and the parallel portion 72 are arranged in this order from the inside to the outside of the exterior member 20.
- the mounting portion 62 is mounted on the exterior member 20 and is provided with a valve mechanism inside.
- the first plane Q1 and the second plane Q2 of the parallel portion 72 are arranged outside the exterior member 20, and are arranged parallel to the direction in which the peripheral edge seal portion 21 extends (X direction).
- the valve device 50 can be easily attached to the exterior member 20. .. Similar to the 22nd embodiment, the first plane Q1 and the second plane Q2 of the parallel portion 72 may be arranged perpendicularly to the direction (X direction) in which the peripheral edge sealing portion 21 extends.
- valve mechanism may be damaged by the heat and pressure of the heat seal bar 93 (see FIG. 59) when the exterior member 20 is thermally bonded. For this reason, it is more desirable to dispose the valve mechanism outside the exterior member 20 as in other embodiments.
- FIG. 70 shows a side sectional view of the valve device 50 of the power storage device 10 of the electric vehicle 1 of the 28th embodiment.
- the same parts as those in the first embodiment shown in FIGS. 51 to 61 are designated by the same reference numerals.
- the structure of the valve device 50 is different from that in the 20th embodiment.
- Other parts are the same as those in the 20th embodiment.
- the housing 51 of the valve device 50 is provided with first and second planes Q1 and Q2 in a valve function portion 52 (see FIG. 54) provided with a valve mechanism.
- the mounting portion 62 and the valve function portion 52 are arranged in this order from the inside to the outside of the exterior member 20.
- the mounting portion 62 is mounted on the exterior member 20.
- the first plane Q1 and the second plane Q2 of the valve function portion 52 are arranged outside the exterior member 20, and are arranged parallel to the direction in which the peripheral edge seal portion 21 extends (X direction).
- the valve device 50 can be easily attached to the exterior member 20. .. Similar to the 22nd embodiment, the first plane Q1 and the second plane Q2 of the parallel portion 72 may be arranged perpendicularly to the direction (X direction) in which the peripheral edge sealing portion 21 extends.
- the first and second planes Q1 and Q2 provided in the parallel portion 72 of the valve device 50 of the 20th to 26th embodiments extend upward into the XY plane passing over the valve mechanism of the valve function portion 52. May be done.
- the cross-sectional shape perpendicular to the axial direction of the air passage 63 may be formed by a polygon, an ellipse, an oval, or the like.
- the cross-sectional shape perpendicular to the axial direction of the valve function portion 52 may be formed by a polygon, an ellipse, an oval, or the like.
- the curved surfaces Q3 and Q4 connecting both ends of the first and second planes Q1 and Q2 may be formed by planes, or may be formed by a plurality of bent planes.
- the cross-sectional shape perpendicular to the axial direction of the parallel portion 72 or the valve function portion 52 provided with the first and second planes Q1 and Q2 is formed by a polygon such as a quadrangle, a hexagon, or an octagon.
- valve device 50 of the power storage device 10 of the electric vehicle 1 of the second to nineteenth embodiments may be provided with the same first and second planes Q1 and Q2 as those of the present embodiment.
- FIGS. 71 and 72 show a front view and a front sectional view of the valve device 50 of the power storage device 10 of the electric vehicle 1 of the 29th embodiment.
- the same parts as those in the first embodiment shown in FIGS. 1 to 18 are designated by the same reference numerals.
- the configuration of the valve device 50 is different from that in the first embodiment.
- Other parts are the same as those in the first embodiment.
- the valve device 50 includes a valve function portion 52, a gas passage portion 61, and a mounting portion 62.
- the valve function portion 52, the gas passing portion 61, and the mounting portion 62 may be integrally formed or may be formed separately. If each is composed of a separate body, it becomes possible to select a different material as the material of each part.
- valve functioning portion 52, the gas passing portion 61 and the mounting portion 62 are arranged in the Z direction, and the mounting portion 62 is arranged below the valve functioning portion 52 via the gas passing portion 61.
- the outer shapes of the valve function portion 52, the gas passage portion 61, and the mounting portion 62 each have a substantially cylindrical shape having a central axis parallel to the Z direction, and are coaxial with each other.
- the valve function portion 52 portion of the housing 51 of the valve device 50 is formed in a tubular shape by, for example, metal, resin, or the like.
- the mounting portion 62 is made of tubular metal, resin, or the like, and is mounted on the exterior member 20. As described above, the mounting portion 62 is preferably made of a material that directly adheres to the innermost layers of the packaging materials 15 and 25. Further, the melting point of the material of the housing 51 of the valve function portion 52 may be higher than the melting point of the material of the mounting portion 62.
- a corner R may be provided on the inner peripheral surface of the tip of the mounting portion 62.
- the gas passage portion 61 is formed of a tubular member such as a metal pipe or a resin pipe.
- the gas passing portion 61 is provided between the mounting portion 62 and the valve functioning portion 52, and is configured to allow the gas that has passed through the mounting portion 62 to pass into the valve functioning portion 52.
- the length of the gas passing portion 61 in the longitudinal direction is, for example, 10 mm or more.
- the outer shapes of the valve function portion 52, the gas passing portion 61, and the mounting portion 62 of the valve device 50 are formed to have a circular cross section.
- the gas passing portion 61 and the mounting portion 62 have a substantially cylindrical shape as a whole, and a ventilation path 63 is formed inside the gas passing portion 61 and the mounting portion 62.
- the vent 63 extends along the Z direction.
- the air passage 63 has a circular cross section.
- the radial thicknesses of the gas passing portion 61 and the mounting portion 62 are substantially constant along the circumferential direction.
- the outer diameter of the valve function portion 52 is larger than the outer diameter of the gas passing portion 61 and the mounting portion 62. That is, when the valve device 50 is viewed in the Z direction, the valve function portion 52 protrudes from the outer shapes of the gas passing portion 61 and the mounting portion 62 in each direction including the depth direction of the storage portion 16 (see FIG. 6). .. As a result, a step 51c is formed at the boundary between the valve function portion 52 and the gas passage portion 61. Due to this step 51c, the valve device 50 has a shape that is discontinuously widened from the gas passing portion 61 toward the valve function portion 52.
- the tubular gas passage portion 61 is derived from the valve function portion 52 having the valve mechanism, and the valve function portion 52 is widened with respect to the gas passage portion 61. Therefore, the gas passage portion 61 only needs to have a minimum outer diameter for forming the ventilation passage 63 having the required cross-sectional area, and the weight of the power storage device pack 5 provided with the valve device 50 is reduced. ..
- the gas passing portion 61 led out from the housing 51 does not necessarily have to be linear, and may be, for example, L-shaped.
- the valve device 50 releases the gas in the exterior member 20 to the outside when the pressure in the exterior member 20 exceeds a predetermined value due to the gas generated in the exterior member 20. It is configured. If the sealing performance of the valve device 50 is higher than necessary, the valve device 50 may not function even if the pressure inside the exterior member 20 exceeds a predetermined value. On the other hand, when the sealing property of the valve device 50 is lower than necessary, water vapor (moisture) can enter the exterior member 20 from the external environment in normal times (when the pressure inside the exterior member 20 is less than a predetermined value). Highly sex.
- both the high degree of sealing performance of the valve device 50 and the high degree of suppression of the intrusion of water vapor into the exterior member 20 are achieved.
- the valve device 50-2 is measured in accordance with the method specified in the "vacuum spraying method (spray method)" in the “helium leakage test method” of JIS Z2331: 2006.
- the amount of helium leak from the secondary side to the primary side is 5.0 ⁇ 10 -11 Pa ⁇ m 3 / sec or more and 5.0 ⁇ 10 -6 Pa ⁇ m 3 / sec or less.
- the secondary side of the valve device 50 refers to the outside of the exterior member 20 when the valve device 50 is attached to the exterior member 20. Further, the primary side of the valve device 50 indicates the inside of the exterior member 20 when the valve device 50 is attached to the exterior member 20.
- the upper limit of the amount of helium leak is preferably about 4.5 ⁇ 10 -6 Pa ⁇ m 3 / sec or less, more preferably about 1.0 ⁇ 10 -6 Pa ⁇ m 3 / sec or less, and further. It is preferably about 1.0 ⁇ 10 -7 Pa ⁇ m 3 / sec or less, and more preferably about 1.0 ⁇ 10 -8 Pa ⁇ m 3 / sec or less.
- the preferable range of the helium leak amount is about 5.0 ⁇ 10 -11 Pa ⁇ m 3 / sec to 4.5 ⁇ 10 -6 Pa ⁇ m 3 / sec, 5.0 ⁇ 10 -11 Pa ⁇ m. From 3 / sec to 1.0 ⁇ 10 -6 Pa ⁇ m 3 / sec, 5.0 ⁇ 10 -11 Pa ⁇ m 3 / sec to 1.0 ⁇ 10 -7 Pa ⁇ m 3 / sec, 5. From 0 ⁇ 10 -11 Pa ⁇ m 3 / sec to 1.0 ⁇ 10 -8 Pa ⁇ m 3 / sec.
- the amount of helium leak satisfies the above upper limit
- the invasion of water vapor (moisture) from the external environment into the exterior member 20 can be highly suppressed.
- the amount of helium leak satisfies the above lower limit
- the gas can be released to the outside when the gas is generated in the exterior member 20. If the amount of helium leak is too small, it is difficult to stably release the gas generated in the exterior member 20 to the outside of the exterior member 20.
- the power storage device 10 is used continuously without opening the valve device 50 for a long period of time, there is a high possibility that the valve device 50 will not be properly opened even when the internal pressure rises to the design value.
- the valve in the device 50 the helium leakage amount is 5.0 ⁇ 10 -11 Pa ⁇ m 3 / sec from 2.0 ⁇ 10 -10 Pa ⁇ m 3 / sec in the range of about news 5.0 ⁇ 10 -
- the range is set from 11 Pa ⁇ m 3 / sec to 1.5 ⁇ 10 -10 Pa ⁇ m 3 / sec
- the intrusion of water vapor (moisture) from the external environment into the exterior member 20 is particularly highly advanced. It can be suppressed.
- the shape of the portion where the valve seat 51a of the valve mechanism and the ball 54 are in contact with each other is extremely accurate at a high level which is not performed by the conventional check valve. It is necessary to design and process it high.
- the helium leak test uses a helium leak detector as a test device. Further, the gas valve (valve function unit 52) of the valve device 50 is installed on a leak test jig (a jig confirmed that there is no helium leak when a dummy valve device in which the gas valve is blocked is inserted). Then, install it in the helium leak detector via the test port. Make sure there is no helium leak between the jig and the helium leak detector.
- the differential pressure between the primary side and the secondary side is preferably about 0.05 MPa or more, more preferably about 0.1 MPa or more as the lower limit. ..
- the upper limit is preferably about 1 MPa or less, more preferably about 0.3 MPa or less.
- preferred ranges include about 0.05 to 1 MPa, about 0.05 to 0.3 MPa, about 0.1 to 1 MPa, and about 0.1 to 0.3 MPa.
- the gas when gas is generated inside the exterior member 20, the gas can be suitably released to the outside, and water vapor (moisture) from the external environment can enter. It can be highly suppressed.
- the internal set pressure of the power storage device 10 (exterior member 20) to which the valve device 50 is attached is preferably set to a constant pressure or less.
- the set value of the internal pressure is appropriately set according to the type of the package with the valve device, but is preferably about 0.1 MPa or less, more preferably about 1.0 ⁇ 10 ⁇ 2 MPa or less.
- As the lower limit for example, about 1.0 ⁇ 10 -10 MPa or more can be mentioned.
- preferable ranges of the internal pressure include about 1.0 ⁇ 10 -10 to 0.1 MPa and about 1.0 ⁇ 10 -10 to 1.0 ⁇ 10 ⁇ 2 MPa.
- the amount of helium leak can be set by a known method.
- the material, shape, size, and further of the spring 56 of the members for example, the ball 54, the valve seat 51a, the spring 56, and the exhaust port 51b constituting the valve function portion 52 (valve mechanism) of the valve device 50.
- the amount of helium leak can be adjusted by designing the force for pressing the ball 54 or the like.
- the amount of helium leak is 5.0 ⁇ 10 -11 Pa ⁇ m 3 / sec. As described above, it becomes easy to set the range of 5.0 ⁇ 10 -6 Pa ⁇ m 3 / sec or less.
- the valve in the apparatus 50 the helium leakage amount of 5.0 ⁇ 10 -11 Pa ⁇ m 3 / sec from 2.0 ⁇ 10 -10 Pa ⁇ m 3 / sec in the range of about news 5.0 ⁇ 10 -
- the valve of the valve mechanism is at a high level, which is not possible with conventional check valves. It is necessary to design and process the shape of the portion where the seat 51a and the ball 54 are in contact with each other with extremely high accuracy.
- the surface contact roughness of the valve seat 51a with the ball 54 and the surface average roughness of the ball 54 surface is effective to set to 20 ⁇ m or less, preferably 5 ⁇ m or less, and more preferably 1 ⁇ m or less.
- the valve device 50 does not operate properly (the valve function portion 52 does not open) when the objects with too high precision are brought into contact with each other. Therefore, the surface roughness needs to be adjusted so that the amount of helium leak is within the above range.
- FIG. 73 shows a side sectional view of the power storage device pack 5.
- a plurality of power storage devices 10 are arranged side by side in the Y direction and housed in the outer container 6.
- a plurality of power storage devices 10 may be arranged side by side in the outer container 6 so as to be in direct contact with each other, or members may be sandwiched between the power storage devices 10 and arranged side by side.
- the outer container 6 is formed with a hole (not shown) through which the valve device 50 of each power storage device 10 penetrates. At least the valve function portion 52 of the valve device 50 projects from the hole to the outside of the outer container 6. That is, in each valve device 50, the length of the gas passage portion 61 in the longitudinal direction is secured so that the valve function portion 52 is located outside the outer circumference of the outer container 6.
- the length of the power storage device 10 in the Y direction is shorter than the length of the valve function unit 52 in the Y direction, if the power storage devices 10 are arranged in the Y direction, the adjacent valve function units 52 interfere with each other. At this time, since the length of the gas passing portion 61 in the longitudinal direction is secured to some extent, the plurality of valve devices 50 spread in a fan shape. As a result, the power storage devices 10 can be arranged with the exterior members 20 in contact with each other. Therefore, when the length of the valve function portion 52 in the Y direction is long, it is possible to suppress the increase in size of the power storage device pack 5.
- the valve device 50 has a gas passing portion 61 between the mounting portion 62 and the valve function 52, and the valve function 52 is located outside the outer circumference of the exterior member 20.
- the gas released from the valve device 50 is released at a position away from the exterior member 20, so that it is difficult to hit the exterior member 20. Therefore, deterioration of the outer layer of the exterior member 20 can be suppressed.
- the length of the gas passing portion is 10 mm or more, it is possible to easily realize the power storage device 10 in which the valve function 52 is located outside the outer circumference of the exterior member 20.
- the place where the gas is discharged can be controlled by the valve device 50.
- valve device 50 helium leak amount is set to 5.0 ⁇ 10 -11 Pa ⁇ m 3 / sec or more and 5.0 ⁇ 10 -6 Pa ⁇ m 3 / sec or less.
- the valve device 50 can reliably exhaust the air.
- valve device 50 of the power storage device 10 of the electric vehicle 1 of the second to 28th embodiments may be provided with the same gas passing portion 61 as that of the present embodiment.
- FIG. 74 shows a side sectional view of the power storage device pack 5 of the electric vehicle 1 according to the thirtieth embodiment.
- the same parts as those in the 29th embodiment shown in FIGS. 71 to 73 are designated by the same reference numerals.
- the structure of the valve device 50 is different from that in the 29th embodiment.
- Other parts are the same as those in the 29th embodiment.
- valve devices 50 the same number of valve devices 50 as the power storage devices 10 included in the power storage device pack 5 are used. Therefore, as the number of valve devices 50 increases, there is a high possibility that water vapor (moisture) invades from the secondary side to the primary side of the valve devices 50 in normal times. In other words, the amount of water that penetrates into one power storage device 10 increases. Further, as the number of valve devices 50 increases, the cost of the power storage device pack 5 increases. On the other hand, in this embodiment, one valve device 50 is provided for a plurality of power storage devices 10.
- the power storage device pack 5 includes a plurality of power storage devices 10 and an outer container 6. In the power storage device pack 5, only one valve device 50 is provided for the plurality of power storage devices 10.
- FIG. 75 shows a top view of the valve device 50
- FIG. 76 shows a WW sectional view of FIG. 75
- the valve device 50 includes a valve function 52, a plurality of gas passing portions 61, and a plurality of mounting portions 62.
- the gas passing portion 61 includes a gas passing portion 61a, a gas passing portion 61b, a gas passing portion 61c, and a gas passing portion 61d.
- the valve function 52, the gas passing portion 61, and the mounting portion 62 may be integrally configured or may be configured separately.
- the valve function 52 is provided with a valve mechanism similar to the above in a housing 51 made of, for example, metal, resin, or the like. Vent passages 51e are formed in a plurality of (four in FIG. 76) in the housing 51 at the lower end of the valve function 52. Gas passing portions 61 (61a to 61d) are connected to each of the ventilation passages 51e, and mounting portions 62 are continuously provided in each of the gas passing portions 61 (61a to 61d). Each mounting portion 62 is mounted on each power storage device 10. The shape of each gas passing portion 61 is appropriately set according to the position of the power storage device 10 to be attached in the power storage device pack 5.
- valve device 50 is provided with a plurality of attachment portions 62 attached to the plurality of power storage devices 10 by branching from one valve function 52.
- the helium leak amount of the valve function 52 (valve device 50) is the same as the helium leak amount of the valve device 50 of the 29th embodiment.
- the gas guided in the mounting portion 62 and the gas passage portion 61 presses the ball 54 toward the exhaust port 51b.
- the gas in the power storage device 10 passes through the gap formed between the ball 54 and the valve seat 51a.
- the gas passing between the ball 54 and the valve seat 51a permeates the membrane 58 and is discharged to the outside of the power storage device pack 5 from the exhaust port 51b.
- the valve device 50 is provided with a plurality of attachment portions 62 attached to the plurality of power storage devices 10 by branching from one valve function 52.
- the number of valve functions 52 of the power storage device pack 5 is reduced, so that the possibility that water vapor infiltrates into the power storage device 10 through a minute gap in the valve device 50 can be reduced. In other words, the amount of water that penetrates into one power storage device 10 can be reduced.
- the cost of the power storage device pack 5 can be suppressed.
- the desiccant may be held inside the gas passing portion 61.
- a desiccant such as silica is held on the inner wall surface of the gas passage portion 61, the influence of the water vapor can be reduced when water vapor invades from the secondary side to the primary side of the valve device 50.
- the gas passage portion 61 may be composed of, for example, a flexible tube having flexibility that allows bending and stretching. As a result, the gas discharge location can be adjusted more freely.
- valve device 50 of the power storage device 10 of the electric vehicle 1 of the second to 28th embodiments may be provided with the same gas passing portion 61 as that of the present embodiment.
- the positional relationship between the valve device 50 and the electrode terminals 12 and 13 can be changed.
- the valve device 50 may be attached to the upper side of the exterior member 20, the valve device 50 may be attached to the side side of the exterior member 20 facing the X direction. That is, the valve device 50 may be attached to any of the three sides of the exterior member 20 excluding the bottom of one end in the Y direction.
- the electrode terminals 12 and 13 are arranged on both sides facing the X direction and the valve device 50 is provided on the same side as one of the electrode terminals 12 and 13, the height of the power storage device pack 5 can be suppressed. it can.
- both electrode terminals 12 and 13 may be arranged on the same side of the peripheral edge of the exterior member 20, and the valve device 50 may be arranged between the two electrode terminals 12 and 13. Further, both electrode terminals 12 and 13 may be arranged on the same side of the peripheral edge of the exterior member 20, and the valve device may be arranged on a side other than the side on which the electrode terminals 12 and 13 are arranged.
- the outer container 6 of the power storage device pack 5 may be placed on a mounting member having a temperature adjusting function.
- the mounting member can be formed of a metal plate to dissipate heat from the power storage device pack 5 and suppress a temperature rise of the power storage device 10. At this time, circulating water may be circulated to the mounting member.
- a heater may be provided on the mounting member, and the power storage device 10 may be maintained at an appropriate temperature by turning the heater on and off.
- the outer container 6 of the power storage device pack 5 may be placed on a mounting member formed of a liquid absorbent material.
- the mounting member is made of a non-woven fabric, and when the electrolytic solution leaks from the power storage device pack 5, it can be absorbed by the mounting member.
- the power storage device 10 for supplying electric power to the drive motor 3 is composed of a secondary battery, it may be a capacitor such as an electric double layer capacitor (EDLC) or a lithium ion capacitor.
- EDLC electric double layer capacitor
- gas may be generated in the exterior member 20 due to a chemical reaction in the capacitor.
- the present invention can be widely used in an electric vehicle equipped with a power storage device.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Electric Double-Layer Capacitors Or The Like (AREA)
- Sealing Battery Cases Or Jackets (AREA)
- Gas Exhaust Devices For Batteries (AREA)
- Battery Mounting, Suspending (AREA)
- Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
Abstract
Description
本発明は、電動自動車に搭載される蓄電デバイス及びその製造方法に関する。また本発明は蓄電デバイスを用いた蓄電デバイス集合体及び電動自動車に関する。 The present invention relates to a power storage device mounted on an electric vehicle and a method for manufacturing the same. The present invention also relates to an assembly of power storage devices using a power storage device and an electric vehicle.
近年、環境対策や省資源化等の観点から、駆動力の少なくとも一部をモータが供給する電動自動車が注目されている。この電動自動車には、電気自動車(EV)、ハイブリッド自動車(HEV)、プラグインハイブリッド自動車(PHEV)等がある。電気自動車はモータのみを動力源とし、ハイブリッド自動車及びプラグインハイブリッド自動車はモータ及びエンジンを動力源とする。 In recent years, from the viewpoint of environmental measures and resource saving, electric vehicles in which a motor supplies at least a part of the driving force have been attracting attention. The electric vehicle includes an electric vehicle (EV), a hybrid vehicle (HEV), a plug-in hybrid vehicle (PHEV), and the like. Electric vehicles are powered only by motors, and hybrid vehicles and plug-in hybrid vehicles are powered by motors and engines.
電動自動車に搭載される従来の蓄電デバイスは特許文献1に開示される。この蓄電デバイスは電池素子を外装部材により覆う平面視矩形の薄型二次電池から成っている。電池素子はセパレータを介して正極板と負極板とを対向配置し、正極板と負極板との間には電解質が配される。外装部材は金属箔を有した2つの積層体を熱接着性樹脂層により熱接着して電池素子を封入する。この時、正極板及び負極板にそれぞれ接続される端子が外装部材から突出する。
A conventional power storage device mounted on an electric vehicle is disclosed in
蓄電デバイスは厚さ方向に積み重ねられるとともに平面視矩形の短手方向に並設され、複数の蓄電デバイスから成る組電池が形成される。また組電池は蓄電デバイスの厚さ方向に積み重ねられ、複数の組電池から成る複合組電池が電動自動車のフロア下に設置される。 The power storage devices are stacked in the thickness direction and arranged side by side in the lateral direction of the rectangular shape in a plan view to form an assembled battery composed of a plurality of power storage devices. In addition, the assembled batteries are stacked in the thickness direction of the power storage device, and the composite assembled battery composed of a plurality of assembled batteries is installed under the floor of the electric vehicle.
しかしながら、上記従来の蓄電デバイスによると、車載時に高さ方向に積み重ねられるため下方の蓄電デバイスに上方の蓄電デバイスの重量が加わる。これにより、積層体から成る外装部材が変形し、車の振動等によって加重が大きくなると外装部材が破損する場合がある。このため、蓄電デバイス及び電動自動車の信頼性が低下する問題があった。 However, according to the above-mentioned conventional power storage device, the weight of the upper power storage device is added to the lower power storage device because they are stacked in the height direction when mounted on a vehicle. As a result, the exterior member made of the laminated body is deformed, and the exterior member may be damaged when the load is increased due to vibration of the vehicle or the like. Therefore, there is a problem that the reliability of the power storage device and the electric vehicle is lowered.
本発明は、信頼性を向上できる蓄電デバイス、蓄電デバイス集合体及び電動自動車を提供することを目的とする。また本発明は信頼性を向上できる蓄電デバイスの製造方法を提供することを目的とする。 An object of the present invention is to provide a power storage device, a power storage device assembly, and an electric vehicle capable of improving reliability. Another object of the present invention is to provide a method for manufacturing a power storage device capable of improving reliability.
上記目的を達成するために本発明は、 熱接着性樹脂層を有する積層体の外装部材に蓄電素子を封入し、電動自動車に駆動源として搭載される蓄電デバイスにおいて、前記外装部材が対向する前記熱接着性樹脂層を互いに熱接着した周縁シール部と、前記周縁シール部に対して所定の深さで形成されるとともに前記蓄電素子を収納する収納部とを有し、前記収納部の深さ方向及び前記収納部の深さ方向に直交する第1方向が電動自動車の前後方向または左右方向に配置されるとともに、前記収納部の深さ方向及び前記第1方向に直交する第2方向が電動自動車の高さ方向に配置され、
少なくとも部分的に前記周縁シール部において前記外装部材に取り付けられるともに、前記収納部と外部空間とを連通可能にする弁装置を更に備えたことを特徴としている。
In order to achieve the above object, the present invention relates to a power storage device in which a power storage element is enclosed in an exterior member of a laminate having a heat-adhesive resin layer and mounted as a drive source in an electric vehicle, wherein the exterior member faces the outer member. It has a peripheral seal portion in which heat-adhesive resin layers are heat-bonded to each other, and a storage portion formed at a predetermined depth with respect to the peripheral seal portion and accommodating the power storage element, and the depth of the storage portion. The first direction orthogonal to the direction and the depth direction of the storage portion is arranged in the front-rear direction or the left-right direction of the electric vehicle, and the depth direction of the storage portion and the second direction orthogonal to the first direction are electric. Arranged in the height direction of the car,
It is characterized in that it is attached to the exterior member at least partially at the peripheral seal portion, and is further provided with a valve device that enables communication between the storage portion and the external space.
また本発明は上記構成の蓄電デバイスにおいて、前記弁装置は、前記外装部材の内部において発生したガスに起因して前記外装部材の内部の圧力が上昇した場合に該圧力を低下させる弁機構を内部に形成された第1部分と、前記収納部において発生したガスを前記弁機構に誘導する通気路を内部に形成された第2部分とを有し、
前記第2部分の内端が前記周縁シール部の内側端縁から前記収納部に向かう方向に突出することを特徴としている。
Further, in the power storage device having the above configuration, the valve device includes a valve mechanism that reduces the pressure inside the exterior member when the pressure inside the exterior member rises due to the gas generated inside the exterior member. It has a first portion formed in the above and a second portion formed inside a ventilation path for guiding the gas generated in the storage portion to the valve mechanism.
The inner end of the second portion protrudes from the inner edge of the peripheral edge seal portion in the direction toward the accommodating portion.
また本発明は上記構成の蓄電デバイスにおいて、前記収納部が前記周縁シール部の前記内側端縁よりも内側に配置され、前記第2部分の内端が前記収納部の外側端縁よりも内側に位置することを特徴としている。 Further, in the power storage device having the above configuration, the storage portion is arranged inside the inner edge of the peripheral seal portion, and the inner end of the second portion is inside the outer edge of the storage portion. It is characterized by being located.
また本発明は上記構成の蓄電デバイスにおいて、前記通気路の延びる方向に沿って視たときに、前記第1部分の外形は前記第2部分の外形から前記収納部の深さ方向においてはみ出していることを特徴としている。 Further, in the power storage device having the above configuration, when viewed along the extending direction of the ventilation path, the outer shape of the first portion protrudes from the outer shape of the second portion in the depth direction of the storage portion. It is characterized by that.
また本発明は上記構成の蓄電デバイスにおいて、前記第1部分は前記周縁シール部の外側端縁よりも外側に位置することを特徴としている。 Further, the present invention is characterized in that, in the power storage device having the above configuration, the first portion is located outside the outer edge of the peripheral edge seal portion.
また本発明は上記構成の蓄電デバイスにおいて、前記第1部分は前記第2部分よりも前記通気路の延びる方向に直交する断面における断面積が大きいことを特徴としている。 Further, the present invention is characterized in that, in the power storage device having the above configuration, the first portion has a larger cross-sectional area in a cross section orthogonal to the extending direction of the air passage than the second portion.
また本発明は上記構成の蓄電デバイスにおいて、前記弁装置は、前記外装部材の内部において発生したガスに起因して前記外装部材の内部の圧力が上昇した場合に該圧力を低下させる弁機構を内部に形成された第1部分と、前記収納部において発生したガスを前記弁機構に誘導する通気路を内部に形成された第2部分とを有し、
前記第1部分は前記周縁シール部の外側の端縁よりも外側に位置しており、前記第2部分の少なくとも一部は前記周縁シール部において前記熱接着性樹脂層に挟まれ、
前記収納部の深さ方向において、前記第1部分の長さは前記第2部分の長さよりも長く、前記第1部分と前記第2部分との境界には段差が形成されていることを特徴としている。
Further, in the power storage device having the above configuration, the valve device includes a valve mechanism that reduces the pressure inside the exterior member when the pressure inside the exterior member rises due to the gas generated inside the exterior member. It has a first portion formed in the above and a second portion formed inside a ventilation path for guiding the gas generated in the storage portion to the valve mechanism.
The first portion is located outside the outer edge of the peripheral edge seal portion, and at least a part of the second portion is sandwiched between the thermosetting resin layers in the peripheral edge seal portion.
In the depth direction of the storage portion, the length of the first portion is longer than the length of the second portion, and a step is formed at the boundary between the first portion and the second portion. It is said.
また本発明は上記構成の蓄電デバイスにおいて、前記第1方向の前記第2部分の長さは、前記収納部の深さ方向の前記第2部分の長さよりも長いことを特徴としている。 Further, the present invention is characterized in that, in the power storage device having the above configuration, the length of the second portion in the first direction is longer than the length of the second portion in the depth direction of the storage portion.
また本発明は上記構成の蓄電デバイスにおいて、前記弁装置は、前記外装部材の内部において発生したガスに起因して前記外装部材の内部の圧力が上昇した場合に該圧力を低下させる弁機構を内部に形成された第1部分と、前記収納部において発生したガスを前記弁機構に誘導する通気路を内部に形成された第2部分とを有し、
前記第1部分は前記周縁シール部の外側の端縁よりも外側に位置しており、前記第2部分の少なくとも一部は前記周縁シール部において前記熱接着性樹脂層に挟まれ、
前記第1方向の前記第2部分の長さは、前記収納部の深さ方向の前記第2部分の長さよりも長いことを特徴としている。
Further, in the power storage device having the above configuration, the valve device includes a valve mechanism that reduces the pressure inside the exterior member when the pressure inside the exterior member rises due to the gas generated inside the exterior member. It has a first portion formed in the above and a second portion formed inside a ventilation path for guiding the gas generated in the storage portion to the valve mechanism.
The first portion is located outside the outer edge of the peripheral edge seal portion, and at least a part of the second portion is sandwiched between the thermosetting resin layers in the peripheral edge seal portion.
The length of the second portion in the first direction is longer than the length of the second portion in the depth direction of the storage portion.
また本発明は上記構成の蓄電デバイスにおいて、前記弁装置は、前記外装部材の内部において発生したガスに起因して前記外装部材の内部の圧力が上昇した場合に該圧力を低下させる弁機構を内部に形成された第1部分と、前記収納部において発生したガスを前記弁機構に誘導する通気路を内部に形成された第2部分とを有し、
前記第1部分は前記周縁シール部の外側の端縁よりも外側に位置しており、前記第2部分の少なくとも一部は前記周縁シール部において前記熱接着性樹脂層に挟まれ、
前記第2部分は前記第1方向の端部に近づくほど薄く形成された翼状延端部を有することを特徴としている。
Further, in the power storage device having the above configuration, the valve device includes a valve mechanism that reduces the pressure inside the exterior member when the pressure inside the exterior member rises due to the gas generated inside the exterior member. It has a first portion formed in the above and a second portion formed inside a ventilation path for guiding the gas generated in the storage portion to the valve mechanism.
The first portion is located outside the outer edge of the peripheral edge seal portion, and at least a part of the second portion is sandwiched between the thermosetting resin layers in the peripheral edge seal portion.
The second portion is characterized by having a wing-shaped extension portion formed thinner as it approaches the end portion in the first direction.
また本発明は上記構成の蓄電デバイスにおいて、前記弁装置は、前記外装部材の内部において発生したガスに起因して前記外装部材の内部の圧力が上昇した場合に該圧力を低下させる弁機構を内部に形成された第1部分と、前記収納部において発生したガスを前記弁機構に誘導する通気路を内部に形成された第2部分とを有し、
前記第1部分は前記周縁シール部の外側の端縁よりも外側に位置しており、前記第2部分の少なくとも一部は前記周縁シール部において前記熱接着性樹脂層に挟まれ、
前記第2部分の外表面には、周方向に延びる凸条部が少なくとも1つ形成されていることを特徴としている。
Further, in the power storage device having the above configuration, the valve device includes a valve mechanism that reduces the pressure inside the exterior member when the pressure inside the exterior member rises due to the gas generated inside the exterior member. It has a first portion formed in the above and a second portion formed inside a ventilation path for guiding the gas generated in the storage portion to the valve mechanism.
The first portion is located outside the outer edge of the peripheral edge seal portion, and at least a part of the second portion is sandwiched between the thermosetting resin layers in the peripheral edge seal portion.
The outer surface of the second portion is characterized in that at least one convex portion extending in the circumferential direction is formed.
また本発明は上記構成の蓄電デバイスにおいて、前記通気路の断面形状は円形であることを特徴としている。 Further, the present invention is characterized in that, in the power storage device having the above configuration, the cross-sectional shape of the ventilation path is circular.
また本発明は上記構成の蓄電デバイスにおいて、前記第1方向の前記通気路の長さは、前記収納部の深さ方向の前記通気路の長さよりも長いことを特徴としている。 Further, the present invention is characterized in that, in the power storage device having the above configuration, the length of the ventilation path in the first direction is longer than the length of the ventilation path in the depth direction of the storage portion.
また本発明は上記構成の蓄電デバイスにおいて、前記第2部分において、前記第1部分側とは反対側の端部の外周側の角が丸みを帯びていることを特徴としている。 Further, the present invention is characterized in that, in the power storage device having the above configuration, in the second part, the corners on the outer peripheral side of the end portion opposite to the first part side are rounded.
また本発明は上記構成の蓄電デバイスにおいて、前記第2部分は、前記通気路内に形成されたピラーを有することを特徴としている。 Further, the present invention is characterized in that, in the power storage device having the above configuration, the second portion has a pillar formed in the air passage.
また本発明は上記構成の蓄電デバイスにおいて、前記第2部分の外表面は梨地であることを特徴としている。 Further, the present invention is characterized in that, in the power storage device having the above configuration, the outer surface of the second portion is satin finished.
また本発明は上記構成の蓄電デバイスにおいて、前記第2部分は前記通気路の中心軸に直交する断面の外形を多角形に形成され、前記多角形の角が丸みを帯びていることを特徴としている。 Further, the present invention is characterized in that, in the power storage device having the above configuration, the second portion has a polygonal outer shape of a cross section orthogonal to the central axis of the air passage, and the corners of the polygon are rounded. There is.
また本発明は上記構成の蓄電デバイスにおいて、前記第1部分及び前記第2部分の少なくとも一方の外表面の少なくとも一部に平面が形成されていることを特徴としている。 Further, the present invention is characterized in that, in the power storage device having the above configuration, a flat surface is formed on at least a part of the outer surface of at least one of the first portion and the second portion.
また本発明は上記構成の蓄電デバイスにおいて、前記第1部分及び前記第2部分は異なる材料で構成されており、前記第1部分の材料の融点が前記第2部分の材料の融点よりも高いことを特徴としている。 Further, in the power storage device having the above configuration, the first part and the second part are made of different materials, and the melting point of the material of the first part is higher than the melting point of the material of the second part. It is characterized by.
また本発明は上記構成の蓄電デバイスにおいて、前記弁装置は、前記外装部材の内部において発生したガスに起因して前記外装部材の内部の圧力が上昇した場合に該圧力を低下させる弁機構を内部に形成された第1部分と、前記収納部において発生したガスを前記弁機構に誘導する通気路を内部に形成された第2部分とを有し、
前記弁装置の内端は前記収納部の外側端縁よりも外側に位置し、前記通気路の延びる方向に沿って視たときに、前記第1部分の外形は前記第2部分の外形から前記収納部の深さ方向においてはみ出していることを特徴としている。
Further, in the power storage device having the above configuration, the valve device includes a valve mechanism that reduces the pressure inside the exterior member when the pressure inside the exterior member rises due to the gas generated inside the exterior member. It has a first portion formed in the above and a second portion formed inside a ventilation path for guiding the gas generated in the storage portion to the valve mechanism.
The inner end of the valve device is located outside the outer edge of the storage portion, and when viewed along the extending direction of the air passage, the outer shape of the first portion is the same as the outer shape of the second portion. The feature is that it protrudes in the depth direction of the storage part.
また本発明は上記構成の蓄電デバイスにおいて、前記弁装置は、前記外装部材の内部において発生したガスに起因して前記外装部材の内部の圧力が上昇した場合に該圧力を低下させる弁機構を内部に形成された第1部分と、前記収納部において発生したガスを前記弁機構に誘導する通気路を内部に形成された第2部分とを有し、
前記弁装置の内端は前記収納部の外側端縁よりも外側に位置し、前記第1部分は前記第2部分よりも前記通気路の延びる方向に直交する断面における断面積が大きいことを特徴としている。
Further, in the power storage device having the above configuration, the valve device includes a valve mechanism that reduces the pressure inside the exterior member when the pressure inside the exterior member rises due to the gas generated inside the exterior member. It has a first portion formed in the above and a second portion formed inside a ventilation path for guiding the gas generated in the storage portion to the valve mechanism.
The inner end of the valve device is located outside the outer edge of the accommodating portion, and the first portion has a larger cross-sectional area than the second portion in a cross section orthogonal to the extending direction of the air passage. It is said.
また本発明は上記構成の蓄電デバイスにおいて、前記通気路の延びる方向に沿って視たときに、前記第1部分の外形は前記第2部分の外形から前記収納部の深さ方向においてはみ出していることを特徴としている。 Further, in the power storage device having the above configuration, when viewed along the extending direction of the ventilation path, the outer shape of the first portion protrudes from the outer shape of the second portion in the depth direction of the storage portion. It is characterized by that.
また本発明は上記構成の蓄電デバイスにおいて、前記弁装置の内端は、少なくとも前記周縁シール部の内側端縁まで達していることを特徴としている。 Further, the present invention is characterized in that, in the power storage device having the above configuration, the inner end of the valve device reaches at least the inner end edge of the peripheral seal portion.
また本発明は上記構成の蓄電デバイスにおいて、前記第1部分は前記周縁シール部の外側端縁よりも外側に位置することを特徴としている。 Further, the present invention is characterized in that, in the power storage device having the above configuration, the first portion is located outside the outer edge of the peripheral edge seal portion.
また本発明は上記構成の蓄電デバイスにおいて、前記弁装置の内端は、前記周縁シール部の内側端縁から前記収納部に向かって突出していることを特徴としている。 Further, the present invention is characterized in that, in the power storage device having the above configuration, the inner end of the valve device protrudes from the inner edge of the peripheral edge seal portion toward the storage portion.
また本発明は上記構成の蓄電デバイスにおいて、前記周縁シール部の内側端縁は前記弁装置の近傍に位置して前記弁装置と交差する第1ラインと、前記周縁シール部の内側端縁の延びる方向に沿って前記第1ラインの両側にそれぞれ隣接する第2ライン及び第3ラインとを含み、前記第1ラインは、前記第2ライン及び前記第3ラインよりも外側に位置することを特徴としている。 Further, in the power storage device having the above configuration, the inner edge of the peripheral edge seal portion extends in the vicinity of the valve device and intersects with the valve device, and the inner edge of the peripheral edge seal portion extends. A second line and a third line adjacent to each side of the first line along the direction are included, and the first line is located outside the second line and the third line, respectively. There is.
また本発明は上記構成の蓄電デバイスにおいて、前記弁装置は、前記周縁シール部の外側の端縁よりも外側に位置している第1部分と、前記周縁シール部において前記熱接着性樹脂層に挟まれている第2部分とを含み、前記周縁シール部は、前記第2部分を前記熱接着性樹脂層によって挟む挟持部分の外表面に凹凸を形成されていることを特徴としている。 Further, in the power storage device having the above configuration, the valve device is attached to the first portion located outside the outer edge of the peripheral edge seal portion and the thermosetting resin layer in the peripheral seal portion. The peripheral seal portion includes the second portion sandwiched, and is characterized in that the outer surface of the sandwiched portion sandwiching the second portion by the thermosetting resin layer is formed with irregularities.
また本発明は上記構成の蓄電デバイスにおいて、前記凹凸は、前記挟持部分の外表面において前記弁装置の周方向に延びる凹条部によって構成されており、前記凹条部の深さは、0.05mm~0.1mmであることを特徴としている。 Further, in the power storage device having the above configuration, the unevenness is formed by a concave portion extending in the circumferential direction of the valve device on the outer surface of the sandwiched portion, and the depth of the concave portion is 0. It is characterized in that it is 05 mm to 0.1 mm.
また本発明は上記構成の蓄電デバイスにおいて、前記周縁シール部の一面に設けられた前記凹条部の位置と、他面に設けられた前記凹条部の位置とが、前記収納部の深さ方向に重ならないことを特徴としている。 Further, in the power storage device having the above configuration, the position of the concave portion provided on one surface of the peripheral seal portion and the position of the concave portion provided on the other surface are the depths of the storage portion. It is characterized by not overlapping in the direction.
また本発明は上記構成の蓄電デバイスにおいて、前記凹凸は、前記挟持部分の外表面に形成された梨地によって構成されており、前記梨地の表面粗さRaは、1μm~20μmであることを特徴としている。 Further, the present invention is characterized in that, in the power storage device having the above configuration, the unevenness is composed of a satin finish formed on the outer surface of the sandwiched portion, and the surface roughness Ra of the satin finish is 1 μm to 20 μm. There is.
また本発明は上記構成の蓄電デバイスにおいて、前記周縁シール部の一面に設けられた前記凹凸は、第1凹部と、前記第1凹部よりも前記収納部の深さ方向の外側に突出した第1凸部とを含み、
前記周縁シール部の他面に設けられた前記凹凸は、第2凹部と、前記第2凹部よりも前記収納部の深さ方向の外側に突出した第2凸部とを含み、
前記第1凹部の底部及び前記第2凹部の底部が丸みを帯びていることを特徴としている。
Further, in the power storage device having the above configuration, the unevenness provided on one surface of the peripheral edge seal portion is the first concave portion and the first concave portion protruding outward from the first concave portion in the depth direction of the storage portion. Including convex parts
The unevenness provided on the other surface of the peripheral edge seal portion includes a second concave portion and a second convex portion that protrudes outward from the second concave portion in the depth direction of the storage portion.
The bottom of the first recess and the bottom of the second recess are rounded.
また本発明は上記構成の蓄電デバイスにおいて、前記弁装置は、前記外装部材の内部において発生したガスを前記外装部材の外部へ排出する通気路が形成された筐体と、前記筐体に保持されるとともに前記外装部材の内部において発生した前記ガスに起因して前記外装部材の内圧が上昇した場合に前記ガスを前記通気路を介して前記外装部材の外部へ通過させる弁機構とを有し、前記筐体の外周面上には前記外装部材の外側に配される平行な第1平面及び第2平面が設けられることを特徴としている。 Further, in the power storage device having the above configuration, the valve device is held in a housing in which a ventilation path for discharging gas generated inside the exterior member to the outside of the exterior member is formed and in the housing. In addition, it has a valve mechanism that allows the gas to pass to the outside of the exterior member through the ventilation path when the internal pressure of the exterior member rises due to the gas generated inside the exterior member. A parallel first plane and a second plane arranged outside the exterior member are provided on the outer peripheral surface of the housing.
また本発明は上記構成の蓄電デバイスにおいて、前記筐体は、前記外装部材に固定される取付部と、前記外装部材の外側に配置されて前記弁機構を保持する弁機能部と、前記取付部と前記弁機能部との間に配置されて前記第1平面及び前記第2平面を設けられる平行部とを有することを特徴としている。 Further, in the power storage device having the above configuration, the housing has a mounting portion fixed to the exterior member, a valve function portion arranged outside the exterior member to hold the valve mechanism, and the mounting portion. It is characterized by having a parallel portion arranged between the valve function portion and the valve function portion and provided with the first plane and the second plane.
また本発明は上記構成の蓄電デバイスにおいて、前記筐体は、前記外装部材に固定される取付部と、前記外装部材の外側に配置されて前記弁機構を保持する弁機能部と、前記弁機能部の外側に配置されて前記第1平面及び前記第2平面を設けられる平行部とを有することを特徴としている。 Further, in the power storage device having the above configuration, the housing has a mounting portion fixed to the exterior member, a valve function portion arranged outside the exterior member to hold the valve mechanism, and the valve function. It is characterized by having a parallel portion which is arranged outside the portion and is provided with the first plane and the second plane.
また本発明は上記構成の蓄電デバイスにおいて、前記筐体は、前記外装部材に固定される取付部と、前記外装部材の外側に配置されて前記弁機構を保持するとともに前記第1平面及び前記第2平面を設けられる弁機能部とを有することを特徴としている。 Further, in the power storage device having the above-described configuration, the housing has a mounting portion fixed to the exterior member and is arranged outside the exterior member to hold the valve mechanism, and the first plane and the first plane. It is characterized by having a valve function portion provided with two flat surfaces.
また本発明は上記構成の蓄電デバイスにおいて、前記筐体は、前記外装部材に固定されて前記弁機構を保持する取付部を有し、前記第1平面及び前記第2平面が前記外装部材の外側の前記筐体上に配されることを特徴としている。 Further, in the power storage device having the above configuration, the housing has a mounting portion fixed to the exterior member to hold the valve mechanism, and the first plane and the second plane are outside the exterior member. It is characterized in that it is arranged on the housing.
また本発明は上記構成の蓄電デバイスにおいて、前記取付部の軸方向に垂直な断面形状が非円形であることを特徴としている。 Further, the present invention is characterized in that, in the power storage device having the above configuration, the cross-sectional shape perpendicular to the axial direction of the mounting portion is non-circular.
また本発明は上記構成の蓄電デバイスにおいて、前記取付部は、中央部から前記周縁シール部に沿った第1方向に向かうほど薄く形成された第1翼状部と、前記第1方向と反対の第2方向に向かうほど薄く形成された第2翼状部とを有することを特徴としている。 Further, in the power storage device having the above configuration, the mounting portion has a first wing-shaped portion formed thinner from the central portion toward the first direction along the peripheral seal portion, and a first wing-shaped portion opposite to the first direction. It is characterized by having a second wing-shaped portion formed thinner toward two directions.
また本発明は上記構成の蓄電デバイスにおいて、前記第1平面及び前記第2平面は、前記第1方向及び前記第2方向に平行または垂直であることを特徴としている。 Further, the present invention is characterized in that, in the power storage device having the above configuration, the first plane and the second plane are parallel or perpendicular to the first direction and the second direction.
また本発明は上記構成の蓄電デバイスにおいて、前記弁装置は、前記外装部材に取り付けられる取付部と、前記外装部材の内部において発生したガスに起因して前記外装部材の内部の圧力が上昇した場合に該圧力を低下させるように構成される弁機能部と、前記取付部と前記弁機能部との間に設けられるとともに前記取付部内を通過したガスを前記弁機能部内へ通過させるように構成されたガス通過部とを有し、前記弁機能部が前記外装部材の外周よりも外側に位置することを特徴としている。 Further, in the power storage device having the above configuration, the valve device is used when the pressure inside the exterior member increases due to the attachment portion attached to the exterior member and the gas generated inside the exterior member. A valve functioning portion configured to reduce the pressure, and a gas provided between the mounting portion and the valve functioning portion and passing through the mounting portion are configured to pass into the valve functioning portion. It is characterized in that the valve function portion is located outside the outer periphery of the exterior member.
また本発明は上記構成の蓄電デバイスにおいて、前記ガス通過部の長さが10mm以上であることを特徴としている。 Further, the present invention is characterized in that, in the power storage device having the above configuration, the length of the gas passing portion is 10 mm or more.
また本発明は上記構成の蓄電デバイスにおいて、前記ガス通過部が曲げ伸ばし可能な柔軟性を備えていることを特徴としている。 Further, the present invention is characterized in that, in the power storage device having the above configuration, the gas passing portion has flexibility that allows bending and stretching.
また本発明は上記構成の蓄電デバイスにおいて、前記ガス通過部が内部に乾燥剤を保持することを特徴としている。 Further, the present invention is characterized in that, in the power storage device having the above configuration, the gas passing portion holds a desiccant inside.
また本発明は上記構成の蓄電デバイスにおいて、25℃環境において、JIS Z2331:2006の「ヘリウム漏れ試験方法」における「真空吹付け法(スプレー法)」に規定された方法に準拠して測定される、前記弁装置の二次側から一次側へのヘリウムリーク量が5.0×10-11Pa・m3/sec以上、5.0×10-6Pa・m3/sec以下であることを特徴としている。 Further, the present invention is measured in a power storage device having the above configuration in a 25 ° C. environment in accordance with the method specified in the "vacuum spraying method (spray method)" in the "helium leakage test method" of JIS Z2331: 2006. The amount of helium leak from the secondary side to the primary side of the valve device is 5.0 × 10 -11 Pa · m 3 / sec or more and 5.0 × 10 -6 Pa · m 3 / sec or less. It is a feature.
また本発明は上記構成の蓄電デバイスにおいて、前記外装部材が前記収納部の深さ方向から見て略矩形を有し、前記第2方向の一端の底辺を除く3辺のいずれかに前記弁装置を取り付けられることを特徴としている。 Further, in the power storage device having the above configuration, the exterior member has a substantially rectangular shape when viewed from the depth direction of the storage portion, and the valve device is provided on any of three sides excluding the bottom of one end in the second direction. It is characterized by being able to be attached.
また本発明は上記構成の蓄電デバイスにおいて、前記外装部材が第1包装材及び第2包装材により形成され、前記積層体は、少なくとも、基材層、バリア層及び前記熱接着性樹脂層をこの順に有し、前記第1包装材と前記第2包装材とは、前記熱接着性樹脂層が互いに対向するように配置されていることを特徴としている。 Further, in the power storage device having the above configuration, the exterior member is formed of the first packaging material and the second packaging material, and the laminate includes at least a base material layer, a barrier layer and the thermosetting resin layer. The first packaging material and the second packaging material are provided in this order, and the thermosetting resin layers are arranged so as to face each other.
また本発明は上記構成の蓄電デバイスにおいて、前記収納部の前記第1方向の長さが前記第2方向の長さよりも大きいことを特徴としている。 Further, the present invention is characterized in that, in the power storage device having the above configuration, the length of the storage portion in the first direction is larger than the length in the second direction.
また本発明は上記構成の蓄電デバイスにおいて、前記収納部の前記第1方向の長さが前記第2方向の長さの2倍~30倍であることを特徴としている。 Further, the present invention is characterized in that, in the power storage device having the above configuration, the length of the storage portion in the first direction is 2 to 30 times the length in the second direction.
また本発明は上記構成の蓄電デバイスにおいて、前記第1方向に延びる前記周縁シール部が折曲により前記収納部の周壁上に重ねられることを特徴としている。 Further, the present invention is characterized in that, in the power storage device having the above configuration, the peripheral seal portion extending in the first direction is overlapped on the peripheral wall of the storage portion by bending.
また本発明は上記構成の蓄電デバイスにおいて、前記外装部材の流れ方向が前記第1方向に直交することを特徴としている。 Further, the present invention is characterized in that, in the power storage device having the above configuration, the flow direction of the exterior member is orthogonal to the first direction.
また本発明は上記構成の蓄電デバイスにおいて、前記蓄電素子が第1電極端子及び第2電極端子を有し、前記第1電極端子及び前記第2電極端子が前記第2方向に延びる前記周縁シール部から突出することを特徴としている。 Further, in the power storage device having the above configuration, the power storage element has a first electrode terminal and a second electrode terminal, and the first electrode terminal and the second electrode terminal extend in the second direction. It is characterized by protruding from.
また本発明は上記構成の蓄電デバイスにおいて、前記第1電極端子及び前記第2電極端子が前記第1方向に対向する前記周縁シール部からそれぞれ突出することを特徴としている。 Further, the present invention is characterized in that, in the power storage device having the above configuration, the first electrode terminal and the second electrode terminal protrude from the peripheral seal portion facing the first direction, respectively.
また本発明は、上記各構成の蓄電デバイスを前記収納部の深さ方向に複数並設して外装容器に収納し、電動自動車に搭載される蓄電デバイス集合体において、複数の前記蓄電デバイスを並設した方向の長さが前記第2方向の長さよりも大きいことを特徴としている。 Further, in the present invention, a plurality of power storage devices having the above configurations are arranged side by side in the depth direction of the storage portion and stored in an outer container, and a plurality of the power storage devices are arranged side by side in an aggregate of power storage devices mounted on an electric vehicle. It is characterized in that the length in the provided direction is larger than the length in the second direction.
また本発明は上記構成の蓄電デバイス集合体において、前記外装容器が載置される載置部材を備え、前記載置部材が温度調整機能を有することを特徴としている。 Further, the present invention is characterized in that, in the power storage device assembly having the above configuration, the mounting member on which the outer container is mounted is provided, and the mounting member described above has a temperature adjusting function.
また本発明は上記構成の蓄電デバイス集合体において、前記外装容器が載置される載置部材を備え、前記載置部材が液体吸収材により形成されることを特徴としている。 Further, the present invention is characterized in that, in the power storage device assembly having the above configuration, the mounting member on which the outer container is mounted is provided, and the mounting member described above is formed of a liquid absorbent material.
また本発明の電動自動車は、上記構成の蓄電デバイス集合体と、前記蓄電デバイス集合体から電力供給される駆動モータと、前記駆動モータにより駆動される車輪とを備え、前記蓄電デバイス集合体が車体底部に高さ方向に1段で配置されることを特徴としている。 Further, the electric vehicle of the present invention includes a power storage device assembly having the above configuration, a drive motor to which power is supplied from the power storage device assembly, and wheels driven by the drive motor, and the power storage device assembly is a vehicle body. It is characterized in that it is arranged in one step in the height direction on the bottom.
また本発明は、電動自動車に駆動源として搭載される蓄電デバイスの製造方法において、熱接着性樹脂層を有する積層体の第1包装材及び第2包装材を有した外装部材を準備する工程と、前記第1包装材に所定の深さで形成された収納部に蓄電素子を収納するとともに前記第1包装材及び前記第2包装材の周縁部を周縁シール部により接合して前記外装部材により包装する工程とを備え、前記収納部と外部空間とを連通可能にする弁装置が少なくとも部分的に前記周縁シール部において前記第1包装材と前記第2包装材との間に挟まれて前記外装部材に取り付けられ、前記収納部の深さ方向及び前記収納部の深さ方向に直交する第1方向が電動自動車の前後方向または左右方向に配置されるとともに、前記収納部の深さ方向及び前記第1方向に直交する第2方向が電動自動車の高さ方向に配置され、前記収納部の前記第1方向の長さが前記第2方向の長さよりも大きいことを特徴としている。 Further, the present invention is a step of preparing a first packaging material and an exterior member having a second packaging material of a laminate having a heat-adhesive resin layer in a method of manufacturing a power storage device mounted as a drive source in an electric vehicle. The power storage element is housed in a storage portion formed in the first packaging material at a predetermined depth, and the peripheral portions of the first packaging material and the second packaging material are joined by a peripheral edge sealing portion to be formed by the exterior member. A valve device including a packaging step and enabling communication between the storage portion and the external space is sandwiched between the first packaging material and the second packaging material at least partially in the peripheral sealing portion. The first direction attached to the exterior member and orthogonal to the depth direction of the storage portion and the depth direction of the storage portion is arranged in the front-rear direction or the left-right direction of the electric vehicle, and the depth direction of the storage portion and The second direction orthogonal to the first direction is arranged in the height direction of the electric vehicle, and the length of the storage portion in the first direction is larger than the length in the second direction.
また本発明は上記構成の蓄電デバイスの製造方法において、前記弁装置は、前記収納部において発生したガスを前記外部空間へ排出する弁機構を内部に形成された第1部分と、前記収納部において発生したガスを前記弁機構に誘導する通気路を内部に形成された第2部分とを有し、前記第2部分の内端が前記周縁シール部の内側端縁から前記収納部に向かう方向に突出することを特徴としている。 Further, according to the present invention, in the method for manufacturing a power storage device having the above configuration, the valve device includes a first portion in which a valve mechanism for discharging gas generated in the storage portion to the external space is formed inside, and the storage portion. It has a second portion formed inside with a ventilation path for guiding the generated gas to the valve mechanism, and the inner end of the second portion is in the direction from the inner edge of the peripheral edge seal portion toward the storage portion. It is characterized by protruding.
また本発明は上記構成の蓄電デバイスの製造方法において、前記弁装置は、前記収納部において発生したガスを前記外部空間へ排出する弁機構を内部に形成された第1部分と、前記収納部において発生したガスを前記弁機構に誘導する通気路を内部に形成された第2部分とを有し、
前記第1部分は前記周縁シール部の外側の端縁よりも外側に位置しており、前記第2部分の少なくとも一部は前記周縁シール部において前記熱接着性樹脂層に挟まれ、
前記収納部の深さ方向において、前記第1部分の長さは前記第2部分の長さよりも長く、前記第1部分と前記第2部分との境界には段差が形成されていることを特徴としている。
Further, according to the present invention, in the method for manufacturing a power storage device having the above configuration, the valve device includes a first portion in which a valve mechanism for discharging gas generated in the storage portion to the external space is formed inside, and the storage portion. It has a second portion formed inside with a ventilation path for guiding the generated gas to the valve mechanism.
The first portion is located outside the outer edge of the peripheral edge seal portion, and at least a part of the second portion is sandwiched between the thermosetting resin layers in the peripheral edge seal portion.
In the depth direction of the storage portion, the length of the first portion is longer than the length of the second portion, and a step is formed at the boundary between the first portion and the second portion. It is said.
また本発明は上記構成の蓄電デバイスの製造方法において、前記弁装置は、前記収納部において発生したガスを前記外部空間へ排出する弁機構を内部に形成された第1部分と、前記収納部において発生したガスを前記弁機構に誘導する通気路を内部に形成された第2部分とを有し、
前記第1部分は前記周縁シール部の外側の端縁よりも外側に位置しており、前記第2部分の少なくとも一部は前記周縁シール部において前記熱接着性樹脂層に挟まれ、
前記第1方向の前記第2部分の長さは、前記収納部の深さ方向の前記第2部分の長さよりも長いことを特徴としている。
Further, according to the present invention, in the method for manufacturing a power storage device having the above configuration, the valve device includes a first portion in which a valve mechanism for discharging gas generated in the storage portion to the external space is formed inside, and the storage portion. It has a second portion formed inside with a ventilation path for guiding the generated gas to the valve mechanism.
The first portion is located outside the outer edge of the peripheral edge seal portion, and at least a part of the second portion is sandwiched between the thermosetting resin layers in the peripheral edge seal portion.
The length of the second portion in the first direction is longer than the length of the second portion in the depth direction of the storage portion.
また本発明は上記構成の蓄電デバイスの製造方法において、前記弁装置は、前記収納部において発生したガスを前記外部空間へ排出する弁機構を内部に形成された第1部分と、前記収納部において発生したガスを前記弁機構に誘導する通気路を内部に形成された第2部分とを有し、
前記第1部分は前記周縁シール部の外側の端縁よりも外側に位置しており、前記第2部分の少なくとも一部は前記周縁シール部において前記熱接着性樹脂層に挟まれ、
前記第2部分は前記第1方向の端部に近づくほど薄く形成された翼状延端部を有することを特徴としている。
Further, according to the present invention, in the method for manufacturing a power storage device having the above configuration, the valve device includes a first portion in which a valve mechanism for discharging gas generated in the storage portion to the external space is formed inside, and the storage portion. It has a second portion formed inside with a ventilation path for guiding the generated gas to the valve mechanism.
The first portion is located outside the outer edge of the peripheral edge seal portion, and at least a part of the second portion is sandwiched between the thermosetting resin layers in the peripheral edge seal portion.
The second portion is characterized by having a wing-shaped extension portion formed thinner as it approaches the end portion in the first direction.
また本発明は上記構成の蓄電デバイスの製造方法において、前記弁装置は、前記収納部において発生したガスを前記外部空間へ排出する弁機構を内部に形成された第1部分と、前記収納部において発生したガスを前記弁機構に誘導する通気路を内部に形成された第2部分とを有し、
前記第1部分は前記周縁シール部の外側の端縁よりも外側に位置しており、前記第2部分の少なくとも一部は前記周縁シール部において前記熱接着性樹脂層に挟まれ、
前記第2部分の外表面には、周方向に延びる凸条部が少なくとも1つ形成されていることを特徴としている。
Further, according to the present invention, in the method for manufacturing a power storage device having the above configuration, the valve device includes a first portion in which a valve mechanism for discharging gas generated in the storage portion to the external space is formed inside, and the storage portion. It has a second portion formed inside with a ventilation path for guiding the generated gas to the valve mechanism.
The first portion is located outside the outer edge of the peripheral edge seal portion, and at least a part of the second portion is sandwiched between the thermosetting resin layers in the peripheral edge seal portion.
The outer surface of the second portion is characterized in that at least one convex portion extending in the circumferential direction is formed.
また本発明は上記構成の蓄電デバイスの製造方法において、前記弁装置は、前記収納部において発生したガスを前記外部空間へ排出する弁機構を内部に形成された第1部分と、前記収納部において発生したガスを前記弁機構に誘導する通気路を内部に形成された第2部分とを有し、前記弁装置の内端は前記収納部の外側端縁よりも外側に位置し、前記通気路の延びる方向に沿って視たときに、前記第1部分の外形は前記第2部分の外形から前記収納部の深さ方向においてはみ出していることを特徴としている。 Further, according to the present invention, in the method for manufacturing a power storage device having the above configuration, the valve device includes a first portion in which a valve mechanism for discharging gas generated in the storage portion to the external space is formed inside, and the storage portion. It has a second portion formed inside with a ventilation path for guiding the generated gas to the valve mechanism, and the inner end of the valve device is located outside the outer edge of the storage portion, and the ventilation path. The outer shape of the first portion protrudes from the outer shape of the second portion in the depth direction of the storage portion when viewed along the extending direction of the first portion.
また本発明は上記構成の蓄電デバイスの製造方法において、前記弁装置は、前記収納部において発生したガスを前記外部空間へ排出する弁機構を内部に形成された第1部分と、前記収納部において発生したガスを前記弁機構に誘導する通気路を内部に形成された第2部分とを有し、前記弁装置の内端は前記収納部の外側端縁よりも外側に位置し、前記第1部分は前記第2部分よりも前記通気路の延びる方向に直交する断面における断面積が大きいことを特徴としている。 Further, according to the present invention, in the method for manufacturing a power storage device having the above configuration, the valve device includes a first portion in which a valve mechanism for discharging gas generated in the storage portion to the external space is formed inside, and the storage portion. It has a second portion formed inside with a ventilation path for guiding the generated gas to the valve mechanism, and the inner end of the valve device is located outside the outer edge of the storage portion, and the first The portion is characterized in that the cross-sectional area in the cross section orthogonal to the extending direction of the air passage is larger than that of the second portion.
また本発明は上記構成の蓄電デバイスの製造方法において、前記弁装置は、前記収納部において発生したガスを前記外部空間へ排出する弁機構と、前記弁機構を内部に形成された筐体とを有し、前記弁装置の内端は前記収納部の外側端縁よりも外側で前記周縁シール部の内側端縁まで達しており、前記筐体の内端部には前記弁機構の閉状態において前記収納部に連通する開口が形成されることを特徴としている。 Further, in the method for manufacturing a power storage device having the above configuration, the present invention comprises a valve mechanism for discharging the gas generated in the storage portion to the external space and a housing in which the valve mechanism is formed inside. The inner end of the valve device reaches the inner end edge of the peripheral edge seal portion on the outer side of the outer end edge of the storage portion, and the inner end portion of the housing is in a closed state of the valve mechanism. It is characterized in that an opening communicating with the storage portion is formed.
また本発明は上記構成の蓄電デバイスの製造方法において、前記弁装置は、前記周縁シール部の外側の端縁よりも外側に位置している第1部分と、前記周縁シール部において前記熱接着性樹脂層に挟まれている第2部分とを含み、前記周縁シール部は、前記第2部分を前記熱接着性樹脂層によって挟む挟持部分の外表面に凹凸を形成されていることを特徴としている。 Further, according to the present invention, in the method for manufacturing a power storage device having the above configuration, the valve device has a first portion located outside the outer edge of the peripheral edge seal portion and the thermal adhesiveness at the peripheral edge seal portion. The peripheral seal portion includes a second portion sandwiched between the resin layers, and is characterized in that the outer surface of the sandwiched portion sandwiching the second portion by the thermosetting resin layer is formed with irregularities. ..
また本発明は上記構成の蓄電デバイスの製造方法において、前記弁装置は、前記外装部材の内部において発生したガスを前記外装部材の外部へ排出する通気路が形成された筐体と、前記筐体に保持されるとともに前記外装部材の内部において発生した前記ガスに起因して前記外装部材の内圧が上昇した場合に前記ガスを前記通気路を介して前記外装部材の外部へ通過させる弁機構とを有し、前記筐体の外周面上には前記外装部材の外側に配される平行な第1平面及び第2平面が設けられることを特徴としている。 Further, according to the present invention, in the method for manufacturing a power storage device having the above configuration, the valve device includes a housing in which a ventilation path for discharging gas generated inside the exterior member to the outside of the exterior member is formed, and the housing. A valve mechanism that allows the gas to pass to the outside of the exterior member through the ventilation path when the internal pressure of the exterior member rises due to the gas generated inside the exterior member. It is characterized in that parallel first planes and second planes arranged outside the exterior member are provided on the outer peripheral surface of the housing.
また本発明は上記構成の蓄電デバイスの製造方法において、前記弁装置は、前記外装部材に取り付けられる取付部と、前記外装部材の内部において発生したガスに起因して前記外装部材の内部の圧力が上昇した場合に該圧力を低下させるように構成される弁装置本体と、前記取付部と前記弁装置本体との間に設けられるとともに前記取付部内を通過したガスを前記弁装置本体内へ通過させるように構成されたガス通過部とを有し、前記弁装置本体が前記外装部材の外周よりも外側に位置することを特徴としている。 Further, according to the present invention, in the method for manufacturing a power storage device having the above configuration, in the valve device, the pressure inside the exterior member is increased due to the attachment portion attached to the exterior member and the gas generated inside the exterior member. A valve device main body configured to reduce the pressure when the pressure rises, and a gas provided between the mounting portion and the valve device main body and passing through the mounting portion are passed into the valve device main body. It is characterized in that it has a gas passing portion configured as described above, and the valve device main body is located outside the outer periphery of the exterior member.
また本発明は上記構成の蓄電デバイスの製造方法において、前記収納部の前記第1方向の長さが前記第2方向の長さの2倍~30倍であることを特徴としている。 Further, the present invention is characterized in that, in the method for manufacturing a power storage device having the above configuration, the length of the storage portion in the first direction is 2 to 30 times the length in the second direction.
また本発明は上記構成の蓄電デバイスの製造方法において、前記外装部材により包装する工程が、前記熱接着性樹脂層の熱接着により前記外装部材を封止する周縁シール部を前記外装部材の周部に形成し、前記第2方向に延びる前記周縁シール部を折曲して前記収納部の周壁上に重ねることを特徴としている。 Further, in the method for manufacturing a power storage device having the above configuration, the step of packaging with the exterior member is to provide a peripheral seal portion for sealing the exterior member by heat adhesion of the heat-adhesive resin layer to a peripheral portion of the exterior member. It is characterized in that the peripheral seal portion extending in the second direction is bent and overlapped on the peripheral wall of the storage portion.
また本発明は上記構成の蓄電デバイスの製造方法において、前記外装部材の流れ方向に対して前記第1方向が直交することを特徴としている。 Further, the present invention is characterized in that, in the method for manufacturing a power storage device having the above configuration, the first direction is orthogonal to the flow direction of the exterior member.
本発明によると、蓄電デバイスが外装部材の収納部の深さ方向及び深さ方向に直交する第1方向を電動自動車の前後方向または左右方向に配置される。また、収納部の深さ方向及び第1方向に直交する第2方向が電動自動車の高さ方向に配置される。これにより、複数の蓄電デバイスを積み重ねずに電動自動車に設置して所望の電力を供給することができる。従って、積み重ねた際の加重による外装部材の破損を防止することができ、蓄電デバイス、蓄電デバイス集合体及び電動自動車の信頼性を向上することができる。また、外装部材の周縁シール部に弁装置が取り付けられるため、ガス抜きを行う圧力の正確な制御が可能となる。 According to the present invention, the power storage device is arranged in the front-rear direction or the left-right direction of the electric vehicle in the first direction orthogonal to the depth direction and the depth direction of the storage portion of the exterior member. Further, the depth direction of the storage portion and the second direction orthogonal to the first direction are arranged in the height direction of the electric vehicle. As a result, it is possible to install the plurality of power storage devices in the electric vehicle without stacking them and supply desired electric power. Therefore, it is possible to prevent damage to the exterior members due to the load when they are stacked, and it is possible to improve the reliability of the power storage device, the power storage device assembly, and the electric vehicle. Further, since the valve device is attached to the peripheral seal portion of the exterior member, it is possible to accurately control the pressure for degassing.
<第1実施形態>
以下に図面を参照して本発明の実施形態を説明する。図1、図2は第1実施形態の電動自動車1の側面図及び上面図を示している。電動自動車1は車輪2を駆動する動力源として駆動モータ3を備えている。電動自動車1の車体のフロア下の底部には駆動モータ3に電力を供給する駆動源として蓄電デバイスパック5(蓄電デバイス集合体)が設置される。
<First Embodiment>
An embodiment of the present invention will be described below with reference to the drawings. 1 and 2 show a side view and a top view of the
図3は蓄電デバイスパック5の斜視図を示している。蓄電デバイスパック5は複数の蓄電デバイス10を並設し、外装容器6により覆われる。複数の蓄電デバイス10を包装した蓄電デバイスモジュールを複数並設して蓄電デバイスパック5を構成してもよい。
FIG. 3 shows a perspective view of the power
各蓄電デバイス10には金属から成る正極の電極端子12及び負極の電極端子13(図4参照)が設けられる。電極端子12及び電極端子13は所定の順に電気接続され、一対の接続端子(不図示)が外装容器6から突出する。
Each
電極端子12、13を構成する金属材料は、例えば、アルミニウム、ニッケル、銅等である。蓄電素子11がリチウムイオン電池である場合は、正極に接続される電極端子12は通常アルミニウム等によって構成され、負極に接続される電極端子13は通常銅、ニッケル等によって構成される。
The metal materials constituting the
外装容器6は熱接着性樹脂層、金属箔及び基材層を積層した積層体により形成される。各蓄電デバイス10は外装容器6の熱接着性樹脂層を熱接着して密封される。尚、外装容器6を射出成形品により形成してもよく、金属製容器により形成してもよい。
The
図4、図5、図6は蓄電デバイス10の分解斜視図、正面図及び側面断面図を示している。蓄電デバイス10は外装部材20に蓄電素子11を封入した二次電池から成っている。蓄電デバイス10として例えば、リチウムイオン電池、リチウムイオンポリマー電池、リチウムイオン全固体電池、鉛蓄電池、ニッケル水素蓄電池、ニッケルカドミウム蓄電池、ニッケル鉄蓄電池、ニッケル亜鉛蓄電池、酸化銀亜鉛蓄電池、金属空気電池、多価カチオン電池、全固体電池等が用いられる。
4, 5, and 6 show an exploded perspective view, a front view, and a side sectional view of the
蓄電素子11に異常が生じると、外装部材20内においてガスが発生し得る。蓄電デバイス10が全固体電池の場合は、例えば硫化物系の固体電解質によって硫化水素のガスが発生し得る。このため、詳細を後述するように、蓄電デバイス10にはガスを排気する弁装置50が設けられる。
If an abnormality occurs in the
蓄電素子11は正極板と負極板(いずれも不図示)とを絶縁体のセパレータ(不図示)を介して対向配置して形成される。正極板及び負極板にはそれぞれ電極端子12、13が接続される。長尺状のセパレータ、正極板及び負極板を巻回して蓄電素子11を形成することができる。シート状の正極板、セパレータ、負極板、セパレータの順に複数段に積層して蓄電素子11を形成してもよい。また、長尺状のセパレータ、正極板及び負極板を折り畳みにより積層して蓄電素子11を形成してもよい。
The
正極板と負極板との間には電解質が配される。本実施形態では電解質が電解液から成り、外装部材20の内部に充填される。電解質として固体電解質またはゲル電解質を用いてもよい。
An electrolyte is arranged between the positive electrode plate and the negative electrode plate. In the present embodiment, the electrolyte is composed of an electrolytic solution and is filled inside the
外装部材20は内面に熱接着性樹脂層38(図7参照)を有した積層体から成る包装材15(第1包装材)及び包装材25(第2包装材)を備えている。
The
図7は包装材15の積層構造を示す断面図である。包装材25は包装材15と同じ積層構造になっている。包装材15及び包装材25は基材層34、バリア層36、熱接着性樹脂層38を順に積層して形成される。包装材15及び包装材25の厚みは強度を考慮して50μm以上が望ましく、蓄電デバイス10の軽量化を考慮して400μm以下が望ましい。包装材15及び包装材25の厚みとしてより好ましくは50μm~200μm程度、さらに好ましくは90μm~160μm程度が挙げられる。
FIG. 7 is a cross-sectional view showing a laminated structure of the
基材層34は包装材15、25の基材として機能する層であり、外装部材20の最外層側を形成する層である。基材層34は絶縁性を有し、ポリアミド、ポリエステル、エポキシ、アクリル、フッ素樹脂、ポリウレタン、珪素樹脂、フェノール、ポリエーテルイミド、ポリイミド、ポリカーボネート及びこれらの混合物や共重合物等により形成される。基材層34をこれらの樹脂フィルムにより形成してもよく、これらの樹脂を塗布して形成してもよい。
The
基材層34を形成する樹脂フィルムは未延伸フィルムであってもよく、延伸フィルムであってもよい。延伸フィルムとして、一軸延伸フィルム、二軸延伸フィルムが挙げられ、二軸延伸フィルムが好ましい。二軸延伸フィルムを形成する延伸方法として、例えば逐次二軸延伸法、インフレーション法、同時二軸延伸法等が挙げられる。
The resin film forming the
更に、基材層34は単層であってもよく、2層以上の積層体により構成されていてもよい。基材層34が2層以上に構成されている場合、樹脂フィルムを接着剤等で積層した積層体であってもよく、樹脂を共押出しして2層以上とした樹脂フィルムの積層体であってもよい。樹脂フィルムを積層する接着剤としてポリウレタン系、アクリル系等の接着剤を用いることができる。
Further, the
また、樹脂を共押出しして2層以上とした樹脂フィルムの積層体を未延伸のまま基材層34としてもよく、一軸延伸または二軸延伸して基材層34としてもよい。耐ピンホール性、絶縁性等の向上のために、異なる素材の樹脂フィルムを複数積層して基材層34を形成してもよい。
Further, the laminated body of the resin film obtained by co-extruding the resin into two or more layers may be used as the
2層以上の樹脂フィルムの積層体により形成される基材層34の具体例として、ポリエステルフィルムとナイロンフィルムとの積層体、2層以上のナイロンフィルムの積層体、2層以上のポリエステルフィルムの積層体等が挙げられる。延伸ナイロンフィルムと延伸ポリエステルフィルムとの積層体、2層以上の延伸ナイロンフィルムの積層体、2層以上の延伸ポリエステルフィルムの積層体が好ましい。
As a specific example of the
例えば、基材層34が2層の場合、ポリエステルフィルムとポリエステルフィルムの積層体、ポリアミドフィルムとポリアミドフィルムの積層体、またはポリエステルフィルムとポリアミドフィルムの積層体が好ましい。より具体的には、ポリエチレンテレフタレートフィルムとポリエチレンテレフタレートフィルムの積層体、ナイロンフィルムとナイロンフィルムの積層体、ポリエチレンテレフタレートフィルムとナイロンフィルムの積層体がより好ましい。また、ポリエステル樹脂は、基材層34の最外層に位置することが好ましい。
For example, when the
基材層34の厚みは例えば、3~75μm程度に形成される。より好ましくは3~50μm程度、更に好ましくは10~35μmが挙げられる。本実施形態では、ポリエチレンテレフタレート(厚み12μm)とナイロン(厚み15μm)とを接着剤(厚み4μm)により積層して基材層34を形成している。
The thickness of the
バリア層36は金属箔により形成され、水蒸気、酸素、光等の侵入を防止する。バリア層36を形成する金属として、アルミニウム、アルミニウム合金、ステンレス鋼、チタン等を用いることができる。バリア層36の厚みは例えば、10~300μmに形成される。より好ましくは10~100μm程度、更に好ましくは20~80μm程度が挙げられる。
The
各包装材の製造時に皺やピンホールが発生することを防止する観点から、バリア層36は焼きなまし処理済みのアルミニウム(JIS H4160:1994 A8021H-O、JIS H4160:1994 A8079H-O、JIS H4000:2014 A8021P-O、JIS H4000:2014 A8079P-O)等の軟質アルミニウム箔により形成するとより好ましい。本実施形態では厚み40μmの軟質アルミニウム箔によりバリア層36を形成している。
From the viewpoint of preventing wrinkles and pinholes from occurring during the production of each packaging material, the
尚、バリア層36を金属蒸着膜、無機酸化物蒸着膜、炭素含有無機酸化物蒸着膜、及び、これらの蒸着膜を設けた樹脂フィルムにより形成してもよい。
The
基材層34とバリア層36とはポリウレタン系、アクリル系等の接着剤(不図示)により接着される。接着剤は2液硬化型接着剤であってもよく、1液硬化型接着剤であってもよい。また、接着剤の接着機構は、特に制限されず、化学反応型、溶剤揮発型、熱溶融型及び熱圧着型等のいずれであってもよい。接着剤の厚みは、例えば1~10μm程度、好ましくは2~5μm程度が挙げられる。
The
熱接着性樹脂層38は外装部材20の最内層を形成し、外装部材20の周縁において対向する熱接着性樹脂層38を熱接着することにより外装部材20を封止する。また、熱接着性樹脂が一定の膜厚以上でバリア層36を覆うことで、電解液とバリア層36の金属との絶縁性を保つことができる。
The
熱接着性樹脂層38は熱接着性を有する樹脂であればよく、例えばポリオレフィン、酸変性ポリオレフィン等の熱接着性樹脂により形成される。異なる素材の樹脂を複数積層して熱接着性樹脂層38を形成してもよい。
The heat-
ポリオレフィンとして、ポリエチレン、ポリプロピレン、エチレン-ブテン-プロピレンのターポリマー等が挙げられる。ポリエチレンとして、低密度ポリエチレン、中密度ポリエチレン、高密度ポリエチレン、線状低密度ポリエチレン等が挙げられる。ポリプロピレンとして、ホモポリプロピレン、ポリプロピレンのブロックコポリマー(たとえば、プロピレンとエチレンのブロックコポリマー)、ポリプロピレンのランダムコポリマー(たとえば、プロピレンとエチレンのランダムコポリマー)等の結晶性または非晶性のポリプロピレンが挙げられる。 Examples of the polyolefin include polyethylene, polypropylene, ethylene-butene-propylene terpolymer and the like. Examples of polyethylene include low-density polyethylene, medium-density polyethylene, high-density polyethylene, and linear low-density polyethylene. Examples of polypropylene include crystalline or amorphous polypropylenes such as homopolypropylene, polypropylene block copolymers (eg, propylene and ethylene block copolymers), and polypropylene random copolymers (eg, propylene and ethylene random copolymers).
また、酸変性ポリオレフィンとしては、酸変性されたポリオレフィンであれば特に制限されない。好ましくは不飽和カルボン酸またはその無水物でグラフト変性されたポリオレフィンが挙げられる。 The acid-modified polyolefin is not particularly limited as long as it is an acid-modified polyolefin. Preferred are polyolefins graft-modified with unsaturated carboxylic acids or anhydrides thereof.
熱接着性樹脂層38の厚みは例えば、10~100μmに形成される。より好ましくは15~90μm程度、さらに好ましくは30~80μm程度が挙げられる。熱接着性樹脂層38はバリア層36上に押出して形成される。
The thickness of the
本実施形態では、バリア層36上に酸変性ポリプロピレン(厚み40μm)、ポリプロピレン(厚み40μm)を順に押出して熱接着性樹脂層38を形成している。
In the present embodiment, the acid-modified polypropylene (thickness 40 μm) and polypropylene (thickness 40 μm) are extruded in order on the
尚、熱接着性樹脂層38を形成するフィルムをバリア層36上に接着剤により接着してもよい。例えば、酸変性ポリオレフィンを含む樹脂組成物の接着剤によりバリア層36と熱接着性樹脂層38とを接着することができる。酸変性ポリオレフィンは特に制限されないが、好ましくは不飽和カルボン酸又はその無水物でグラフト変性されたポリオレフィンが挙げられる。接着剤の厚みは例えば、1~50μm、好ましくは2~40μm程度が挙げられる。
The film forming the
図4、図5、図6において、包装材25は矩形のシート状に形成される。包装材15は収納部16及びフランジ部17を有している。収納部16は一面に略矩形の開口部16aを開口し、蓄電素子11を収納する。フランジ部17は開口部16aの周縁から外周側に突出した環状に形成される。
In FIGS. 4, 5 and 6, the
フランジ部17及び包装材25の対向する熱接着性樹脂層38(図7参照)を熱接着することにより、収納部16の周囲に沿う環状の周縁シール部21が形成される。この時、弁装置50が周縁シール部21に熱接着して固定され、電極端子12、13がタブフィルム12a、13aを介して周縁シール部21に熱接着して固定される。これにより、収納部16が周縁シール部21の内縁から所定の深さに形成され、周縁シール部21によって封止される。
By heat-bonding the opposing thermosetting resin layers 38 (see FIG. 7) of the
包装材15は冷間成形によってフランジ部17に対して収納部16を所定の深さに凹設して形成される。この時、収納部16は深さ方向に垂直な面内で一方向に延びた略矩形に形成される。フランジ部17は収納部16に沿って環状に設けられ、フランジ部17の外形は包装材25と略同じ大きさの略矩形に形成される。これにより、外装部材20は収納部16は深さ方向から見て略矩形に形成される。
The
収納部16の深さは成形時のクラック等が発生しないように包装材15のバリア層36の厚みに応じて決められる。本実施形態では40μmの厚みのバリア層36に対して収納部16の深さを5mm~10mmに形成している。この時、収納部16の深さ方向に垂直な面内の各コーナーRは例えば約3mm、深さ方向に平行な面内の各コーナーRは例えば約1.5mmに形成される。尚、バリア層36の厚みを大きくすることにより、収納部16の深さを例えば、5mm~30mmに形成することができる。
The depth of the
図8は図5のA-A断面図を示している。電極端子12、13は外装部材20の後述する周縁シール部21上でタブフィルム12a、13aを介して包装材15、25に挟まれている。
FIG. 8 shows a cross-sectional view taken along the line AA of FIG. The
タブフィルム12a、13aは、接着性保護フィルムであり、包装材15、25及び金属の電極端子12、13の両方と接着するように構成されている。タブフィルム12a、13aを介することによって、金属製の電極端子12、13を包装材15、25で固定することができる。また、タブフィルム12a、13aは、特に高電圧で用いる場合、絶縁層、耐熱層あるいは耐熱成分を含み、短絡防止機能を有することが好ましい。
The
図9は図5のB-B断面図を示している。収納部16は周縁シール部21の内側端縁P2よりも内側に配置されており、フランジ部17の内側端縁P3から立ち上がる。従って、収納部16は周縁シール部21よりもY方向(図6参照)に膨出して形成されている。この例では、周縁シール部21の内側端縁P2とフランジ部17の内側端縁P3(言い換えると、収納部16の外側端縁)とは一致している。尚、図中、斜線の領域は周縁シール部21において熱接着されている部分である。
FIG. 9 shows a cross-sectional view taken along the line BB of FIG. The
図10は、他の例の外装部材20における図5のB-B断面図を示している。同図に示すように、周縁シール部21の内側端縁P2は、フランジ部17の内側端縁P3(言い換えると、収納部16の外側端縁)よりも外側に位置していてもよい。
FIG. 10 shows a cross-sectional view taken along the line BB of FIG. 5 in the
蓄電デバイス10は収納部16の深さ方向(Y方向)を電動自動車1の前後方向に配置される。また、収納部16の深さ方向に垂直な面内の長手方向(X方向、第1方向)を電動自動車1の左右方向に配置され、短手方向(Z方向、第2方向)を電動自動車1の高さ方向に配置される。即ち、収納部16の深さ方向に直交するX方向を電動自動車1の左右方向に配置され、収納部16の深さ方向及びX方向に直交するZ方向を電動自動車1の高さ方向に配置される。
The
図11は弁装置50の正面図を示している。弁装置50は外装部材20の内部と連通し、外装部材20内で発生したガスに起因して外装部材20内の圧力が所定値以上となった場合に、ガスを外部に放出するように構成されている。即ち、弁装置50は外装部材20内の圧力を調整するためのガス抜き弁であり、繰り返しのガス抜きが可能な復帰弁である。
FIG. 11 shows a front view of the
弁装置50は、収納部16の深さ方向から見て略矩形に形成される外装部材20の上辺に取り付けられ、弁機能部52及び取付部62を備えている。詳細については後述するが、取付部62は少なくともその一部が包装材15、25(図4参照)に挟まれて固定されている。取付部62が熱接着されることで、取付部62の外側の周面と包装材15、25の最内層である熱接着性樹脂層38とは熱接着して接合された状態となる。
The
弁機能部52及び取付部62はZ方向に並び、弁機能部52の下方に取付部62が配置される。取付部62は弁機能部52の下端部(内端部)に接続されている。弁機能部52及び取付部62の外形は、それぞれZ方向に平行な中心軸C1を有する略円柱形状であり、互いに同軸である。
The
取付部62の弁機能部52側とは反対側の先端(下端)の外周部にはコーナーR(例えば、R=0.2mm~2.0mm)が形成されている。即ち、取付部62の先端(下端)の外周側の角が丸みを帯びている。弁装置50の筐体51の形成時に面取り加工によりコーナーRを形成してもよく、樹脂成形加工により筐体51をコーナーRを備えた形状に形成してもよい。
A corner R (for example, R = 0.2 mm to 2.0 mm) is formed on the outer peripheral portion of the tip (lower end) of the mounting
図12は図11のE-E断面図であり、弁装置50の横断面図を示している。弁装置50の弁機能部52及び取付部62の外形は断面円形に形成される。取付部62は全体としては略円筒形状であり、取付部62の内部には通気路63が形成されている。通気路63は、Z方向に沿って延びる。通気路63は断面円形であり、通気路63の中心は中心軸C1上に配される。取付部62の中心軸C1を中心とする径方向の厚みは、周方向に沿って概ね一定である。尚、通気路63の断面形状を多角形に形成してもよい。
FIG. 12 is a cross-sectional view taken along the line EE of FIG. 11 and shows a cross-sectional view of the
収納部16(図6参照)の深さ方向(Y方向)における弁機能部52の長さL2は取付部62の長さL1よりも長い。中心軸C1に垂直な面内で収納部16(図5参照)の深さ方向に直交する方向(X方向)における弁機能部52の長さL2は取付部62の長さL1よりも長い。即ち、弁機能部52の外形の直径は取付部62の外形の直径よりも長く、中心軸C1に垂直な断面における弁機能部52の断面積は取付部62の断面積より大きい。
The length L2 of the
また、弁装置50をZ方向に視たとき、取付部62の外形は弁機能部52の外形に包含される。言い換えると、弁装置50をZ方向に視たとき、弁機能部52は取付部62の外形から、収納部16(図5参照)の深さ方向を含む各方向にはみ出している。その結果、弁機能部52と取付部62との境界には段差51cが形成されている(図11参照)。この段差51cにより、弁装置50は取付部62から弁機能部52に向かって不連続に拡径する形状となる。
Further, when the
図13は、図11のF-F断面図であり、弁装置50の縦断面図を示している。前述したように、取付部62の先端部(下端部)の外周面上には、コーナーRが形成されている。取付部62の内部には、上下方向(Z方向)に延びる通気路63が形成されている。通気路63は外装部材20内において発生したガスを弁機能部52へ誘導する。
FIG. 13 is a sectional view taken along the line FF of FIG. 11 and shows a vertical sectional view of the
弁機能部52の内部には、外装部材20(図5参照)内において発生したガスを外装部材20外へ排出するように構成された弁機構が設けられている。具体的には、弁機能部52は、Oリング53と、ボール54と、バネ56と、メンブレン58とを含んでいる。即ち、弁機能部52には、ボールスプリング型の弁機構が設けられている。
Inside the
尚、本実施形態の弁装置50は繰り返しのガス抜きが可能な複雑な弁機構を必要とする復帰弁としているが、1回限りのガス抜きが可能なより簡便な弁機構で十分な破壊弁としてもよく、選択透過弁であってもよい。弁機能部52内に設けられる弁機構は、ガスに起因して上昇した外装部材20内の圧力を1回だけ或いは複数回にわたり繰り返し低減可能であれば特に制限されず、たとえば、ポペット型、ダックビル型、アンブレラ型、ダイヤフラム型等の弁機構であってもよい。
The
弁装置50の筐体51は中心軸C1に沿って延びており、弁機能部52及び取付部62の外形を形成する。
The
筐体51によって取付部62内に通気路63が形成され、弁機能部52内に通気路63に連通する空間S2が形成される。空間S2はZ方向に貫通し、筐体51の上面に排気口51bが開口する。
A
空間S2内では、Oリング53、ボール54、バネ56及びメンブレン58が、上方に向かってこの順に配置されている。筐体51は空間S2に面する弁座51aを有する。弁座51aは上方に向かって拡径する円錐面に形成される。弁座51aはバネ56により付勢される弁体としてのボール54を支持する。ボール54がOリング53を介して弁座51a上に着座すると、弁機能部52の閉状態が形成される。
In the space S2, the O-
Oリング53は中空円形のリングであり、例えばフッ素ゴムによって形成されている。Oリング53は弁座51aに着座したボール54と弁座51aとの隙間をなくし、閉状態の密閉性を高めるのを補助する。
The O-
ボール54及びバネ56は、例えばステンレス鋼によって形成されている。尚、ボール54を樹脂により形成してもよい。
The
メンブレン58は例えば0.01~1μm程度のポアー直径(pore diameter)を有したポリテトラフルオロエチレン(PTFE)によって形成されている。これにより、メンブレン58は電解液を漏らさず、ガスのみを透過(選択透過)する。尚、PTFEは柔らかい材質のため、強度が不足する場合はポリプロピレンやポリエステル等のメッシュや不織布と一体成型して補強したメンブレン58を用いることもできる。
The
弁装置50が外装部材20に取り付けられた状態で、外装部材20内の圧力が所定圧力に達すると、通気路63から誘導されたガスがボール54をZ方向(上方)に押圧する。ボール54が押圧され、弁座51aから離れると、バネ56が縮み、弁機能部52の開状態が形成される。この開状態において、外装部材20内のガスは、ボール54とOリング53との間に形成された隙間を通り、メンブレン58を透過して、排気口51bから外装部材20の外部に排出される。ガスが排出され、ボール54をZ方向に押圧する力が弱まると、バネ56が延び、ボール54をZ方向(下方)に付勢する力がこれよりも大きくなる。その結果、再度、弁機能部52の閉状態が形成される。
When the pressure inside the
図14は図5のD-D断面図であり、弁装置50の取付け状態を説明するための図である。図15は図5のH部拡大図である。これらの図に示されるように、弁装置50の弁機能部52は周縁シール部21の外側端縁P1よりも外側に位置している。一方、弁装置50の取付部62の一部分は、周縁シール部21において包装材15の熱接着性樹脂層38と包装材25の熱接着性樹脂層38との間に挟まれている。そして、取付部62の外側の周面と、包装材15、25の最内層である熱接着性樹脂層38とは、互いに熱接着により接合された状態となっている。
FIG. 14 is a cross-sectional view taken along the line DD of FIG. 5 for explaining the mounting state of the
尚、図14は弁装置50が熱接着性樹脂層38と熱接着された状態であることを説明するため、熱接着性樹脂層38は便宜的に周縁シール部21付近のみに図示されるが、包装材15、25の全面に備えられている。
In addition, in order to explain that the
取付部62が熱接着性樹脂層38に挟まれて弁装置50が外装部材20に取り付けられ、弁機能部52が周縁シール部21の外側に配される。弁機能部52が熱接着性樹脂層38に挟まれると、熱接着性樹脂層38の熱接着時に加えられる熱及び圧力によって弁機能部52内の弁機構が故障する可能性がある。このため、取付部62を熱接着性樹脂層38間に挟むことで熱接着時に弁機能部52に大きい圧力及び熱が加えられず、弁機構の故障を抑制することができる。
The
また、取付部62の断面の直径が弁機能部52の断面の直径よりも短い。このため、周縁シール部21のY方向(収納部16の深さ方向)の取付部62上の長さL4と、取付部62を挟まれていない部分の長さL3との差を小さくできる。
Further, the diameter of the cross section of the mounting
長さL4と長さL3との差が大きいと、取付部62の外側の周面と包装材15、25の最内層である熱接着性樹脂層38とを隙間なく接合するために熱接着時の圧力を大きくする必要が生じる。このため、熱接着のために外装部材20の周縁に加えられる圧力が大きくなり、取付部62上や電極端子12、13上の熱接着性樹脂層38が薄くなる可能性がある。その結果、蓄電デバイス10の絶縁破壊が生じる可能性がある。
When the difference between the length L4 and the length L3 is large, the outer peripheral surface of the mounting
本実施形態では長さL4と長さL3との差を小さくすることにより、熱接着時に外装部材20の周縁全体に加えられる圧力を小さくできる。このため、蓄電デバイス10の絶縁破壊を防止しつつ、対向する熱接着性樹脂層38を適切に熱接着して取付部62を外装部材20に強固に固定することができる。
In the present embodiment, by reducing the difference between the length L4 and the length L3, the pressure applied to the entire peripheral edge of the
図15に示すように、弁装置50の取付部62は周縁シール部21上に配される。弁機能部52の内端部は周縁シール部21の外側端縁P1に接しておらず、外側端縁P1から外側に間隔をあけて配される。
As shown in FIG. 15, the
取付部62の内端62aは周縁シール部21の内側端縁P2(フランジ部17の内側端縁P3に一致する)まで達し、そこからさらに収納部16に向かう方向に突出している。これにより、筐体51の内端部には弁機構の閉状態において収納部16に連通する開口が形成されている。
The
取付部62の内端62aが周縁シール部21の内側端縁P2と面一または内側端縁P2よりも外側に位置すると、弁装置50の機能的な不具合が生じる。即ち、周縁シール部21の形成時に取付部62に加えられる熱や圧力のために、取付部62の内端部が変形する場合がある。また、溶融した包装材15、25の一部が取付部62の通気路63内に内端62a側から入り込み、通気路63が目詰まりする場合がある。これらの不具合が生じると、弁装置50が正常に機能せず、故障する。
If the
しかし、本実施形態では取付部62の内端62aが周縁シール部21の内側端縁P2よりも内側に存在する。このため、周縁シール部21の形成時に取付部62の内端部を保護して傷を防止し、弁装置50の故障を抑制することができる。
However, in the present embodiment, the
尚、前述の図10に示すように、フランジ部17の内側端縁P3が周縁シール部21の内側端縁P2よりも内側に配される場合も同様に、取付部62の内端62aが周縁シール部21の内側端縁P2よりも内側に存在する。これにより、取付部62の内端部を保護して傷を防止し、弁装置50の故障を抑制することができる。
As shown in FIG. 10, when the inner edge P3 of the
この時、取付部62の内端62aがフランジ部17の内側端縁P3と周縁シール部21の内側端縁P2との間に配されてもよいが、フランジ部17の内側端縁P3から収納部16に向かう方向に突出するとより望ましい。これにより、弁装置50の故障をより確実に抑制することができる。
At this time, the
また、取付部62の内端部の外周部にコーナーR(図11参照)が形成され、外周側の角が丸みを帯びている。これにより、取付部62の内端部が蓄電素子11に接触しても蓄電素子11を傷つける可能性を低くすることができる。また、取付部62の内端部の外周面上のコーナーRにより、取付部62の内端部との接触による包装材15、25の熱接着性樹脂層38の傷を防止することができる。
Further, a corner R (see FIG. 11) is formed on the outer peripheral portion of the inner end portion of the mounting
尚、取付部62の内端部のコーナーRを省いてもよい。また、取付部62の内端部の内周面上にコーナーRを設けてもよい。これにより、取付部62の内周側の角が削れて樹脂片が外装部材20内に落下する可能性を低減することができる。
The corner R at the inner end of the mounting
図16は弁装置50の他の取り付け例を示し、図5のH部拡大図を示している。同図によると、弁機能部52の内端部が周縁シール部21の外側端縁P1に接して弁装置50が取り付けられる。この場合、弁機能部52と取付部62との間の段差51cを利用することにより、周縁シール部21に対する弁装置50の位置決めを確実に行うことができる。従って、Z方向の取付部62の長さを周縁シール部21のシール幅よりも長く設計しておくことで、取付部62の内端62aを周縁シール部21の内側端縁P2から確実に突出させることができる。
FIG. 16 shows another mounting example of the
前述したように、蓄電デバイス10は収納部16の深さ方向(Y方向)を電動自動車1の前後方向に配置される。また、収納部16の深さ方向に垂直な面内の長手方向(X方向、第1方向)を電動自動車1の左右方向に配置され、短手方向(Z方向、第2方向)を電動自動車1の高さ方向に配置される(図1~図6参照)。
As described above, the
収納部16は冷間成形により形成されるため深さを大きくすることが困難である。これに対して、収納部16は深さ方向に垂直な面内で直交する2方向の長さAx、Az(図4参照)を深さ方向の長さAy(図4参照)よりも容易に大きくすることができる。このため、収納部16の深さ方向(Y方向)を電動自動車1の前後方向に配置することにより、複数の蓄電デバイス10を積み重ねずに電動自動車1に設置して所望の電力を供給することができる。従って、積み重ねた際の加重による外装部材20の破損を防止することができ、蓄電デバイス10の信頼性を向上することができる。
Since the
加えて、電解質が電解液からなる場合は、蓄電デバイス10を収納部16の深さ方向(Y方向)に積み重ねると包装材25が加重により撓むため電解液が周部に押し出される。このため、中央部の正極板と負極板との間の電解液が不足し、蓄電デバイス10のエネルギー密度が低下する。従って、収納部16の深さ方向(Y方向)を前後方向に配置し、電解液を含む蓄電デバイス10のエネルギー密度の低下を防止することができる。
In addition, when the electrolyte is composed of an electrolytic solution, when the
また、収納部16の深さ方向に垂直な面内の短手方向(Z方向)を高さ方向に配置するため、蓄電デバイス10の高さを小さくして電動自動車1の居住性を向上することができる。この時、収納部16はX方向に長く延びてX方向の長さAxがZ方向の長さAzよりも大きいため、高さを抑制して容量の大きい蓄電デバイス10を得ることができる。
Further, since the lateral direction (Z direction) in the plane perpendicular to the depth direction of the
収納部16のX方向の長さAxはZ方向の長さAzの2倍~30倍に形成される。長さAxが長さAzの2倍よりも小さいと蓄電デバイス10の容量が小さくなる。このため、長さAxを長さAzの2倍以上に形成し、蓄電デバイス10の容量を大きくすることができる。また、長さAxが長さAzの30倍を超えると包装材15を容易に成形できないため歩留りが低下する。このため、長さAxを長さAzの30倍以下に形成し、包装材15の成形時の歩留りを向上することができる。
The length Ax of the
また、X方向に延びる周縁シール部21は一点鎖線21’(図6参照)で示すように熱接着時にZ方向に突出し、下端の周縁シール部21が熱接着後に折曲して収納部16の周壁上に重ねられる。これにより、蓄電デバイス10の高さをより小さくすることができる。
Further, the peripheral
この時、積層体から成る包装材15、25の流れ方向(MD)はZ方向(X方向に直交)に配される。積層体を流れ方向に平行に折曲すると金属箔のクラックや樹脂フィルムのピンホールが発生する可能性が高くなる。包装材15、25の流れ方向がX方向に直交するため、X方向に延びる周縁シール部21を折曲した際に外装部材20のクラック及びピンホールの発生を抑制することができる。
At this time, the flow directions (MD) of the
包装材15、25の流れ方向(MD)は、バリア層36の金属箔(アルミニウム合金箔等)の圧延方向(RD)に対応する。包装材15、25のTDは金属箔のTDに対応する。金属箔の圧延方向(RD)は圧延目により判別できる。
The flow direction (MD) of the
また、包装材15、25の熱接着性樹脂層38の複数の断面を電子顕微鏡で観察して海島構造を確認し、熱接着性樹脂層38の厚み方向に垂直な方向の島の径の平均が最大であった断面と平行な方向をMDと判断することができる。金属箔の圧延目により包装材15、25のMDを特定できない場合に、この方法によりMDを特定することができる。
Further, the sea island structure was confirmed by observing a plurality of cross sections of the heat-adhesive resin layers 38 of the
具体的には、熱接着性樹脂層38の長さ方向の断面と、当該長さ方向の断面と平行な方向から10度ずつ角度を変更し、長さ方向の断面と垂直な方向までの各断面(合計10の断面)について、それぞれ電子顕微鏡写真で観察して海島構造を確認する。次に、各断面上の個々の島について、熱接着性樹脂層38の厚み方向に垂直な方向の両端を結ぶ直線距離によって島の径dを計測する。次に、各断面毎に、大きい方から上位20個の島の径dの平均を算出する。そして、島の径dの平均が最も大きかった断面と平行な方向をMDと判断する。
Specifically, the cross section of the heat-
電極端子12及び電極端子13はZ方向に延びてX方向に対向する周縁シール部21からそれぞれ突出する。このため、蓄電デバイス10の高さをより低くすることができる。また、電極端子12及び電極端子13が接近すると電極端子12及び電極端子13の近傍の温度上昇が大きくなるため蓄電デバイス10が経年劣化し易い。このため、電極端子12及び電極端子13をX方向に離れて配置することにより、蓄電デバイス10の経年劣化を抑制することができる。
The
蓄電デバイス10は、成形加工された外装部材20を準備する工程後、蓄電素子11を外装部材20により包装する包装工程を行って製造される。また、必要に応じて包装工程後に折曲工程が設けられる。
The
外装部材20を成形加工する成形工程はロール状の積層体を所定長さで裁断し、冷間成形によりフランジ部17に対して収納部16を凹設して包装材15を形成する。この時、包装材15、25はロール状の積層体の流れ方向(MD)をZ方向に配して形成される。成形工程により外装部材20を準備してもよく、成形加工された外装部材20を入手して外装部材20を準備してもよい。
In the molding process of molding the
図17は包装工程を示すフローチャートである。包装工程は所定の製造装置によって行われる。ステップ#11では製造装置は外装部材20内に各部品を配置する。例えば、タブフィルム12a、13a付きの電極端子12、13が溶接によって電気的に接続された蓄電素子11が包装材15内の収納部16に配置される。この時、包装材15のフランジ部17の上にタブフィルム12a、13a付き電極端子12、13が載置される。尚、包装材15の収納部16に蓄電素子11を配置した後にタブフィルム12a、13a付き電極端子12、13を蓄電素子11に溶接してもよい。
FIG. 17 is a flowchart showing the packaging process. The packaging process is carried out by a predetermined manufacturing apparatus. In
次に、包装材15のフランジ部17上に弁装置50の取付部62が載置される。次に、包装材15上に包装材25が載置される。
Next, the mounting
図18は包装材15のフランジ部17と包装材25との間に弁装置50を配する動作を示す図である。同図に示されるように、弁機能部52と取付部62との間には段差51cが形成されている。このため、取付部62を包装材15、25で挟む時に弁装置50を外装部材20側に押し込み過ぎたとしても、段差51cが包装材15、25の端部に引っ掛かる。
FIG. 18 is a diagram showing an operation of arranging the
従って、蓄電デバイス10の製造過程において、弁機能部52が誤って包装材15、25(熱接着性樹脂層38)に挟まれることを防止できる。即ち、取付部62から少なくともY方向に立ち上がる段差51cは、弁機能部52が包装材15、25の間に入り込まないようにするためのストッパーとして機能する。
Therefore, it is possible to prevent the
各部品の配置が完了すると、ステップ#12でヒートシール工程が行われる。ヒートシール工程は、外装部材20の周縁を熱接着する。即ち、製造装置はヒートシールバーにより外装部材20の周縁を挟み、外装部材20の周縁に圧力及び熱を加える。これにより、外装部材20の周縁において、対向する熱接着性樹脂層38が互いに融着し、周縁シール部21が形成される。この時、弁装置50が周縁シール部21に融着して固定され、電極端子12、13もタブフィルム12a、13aを介して周縁シール部21に融着して固定される。これにより、蓄電素子11が外装部材20内に密封される。
When the placement of each part is completed, the heat sealing process is performed in
尚、ヒートシール工程では、外装部材20の内部の脱気を行うことで、外装部材20の内部に不要なガスが含まれないようにすることができる。具体的には、全周を接合せずに一部に未接合状態の周縁を残しておき、この未接合状態の周縁から脱気する。この時、蓄電デバイス10が電解液を必要とする場合には、この未接合状態の周縁から電解液を注入する。その後、未接合状態の周縁に圧力及び熱を加えて、全周の周縁シール部21を完成させることができる。
In the heat sealing process, the inside of the
また、製造装置のヒートシールバーのうち、外装部材20の周縁を挟む面の形状を取付部62の外形に沿う形状とすることも有効である。この場合には、取付部62が挟まれた位置における熱接着性樹脂層38同士の接着がより強固になる。この場合、包装材15、25の変形や負荷を低減するために、後述するように取付部62の形状を扁平形状とすることが有効である。
It is also effective to make the shape of the surface of the heat seal bar of the manufacturing apparatus that sandwiches the peripheral edge of the
尚、各図面では、外装部材20の収納部16に蓄電素子11が収容されていることを理解し易く説明するため、便宜的に収納部16に対して蓄電素子11を小さいサイズで示している。しかし、製造工程において以上のとおり脱気する場合には、収納部16内の空間は縮小して蓄電素子11と略同じサイズとなる。このため、蓄電デバイス10の完成状態では、収納部16ほとんど隙間なく蓄電素子11により埋められている。
In each drawing, the
折曲工程は積層体の流れ方向に垂直なX方向に延びた下方の周縁シール部21を折曲して収納部16の周壁上に重ねる。これにより、蓄電デバイス10が完成する。
In the folding step, the lower peripheral
前述の図3において、蓄電デバイスパック5は複数の蓄電デバイス10をY方向に並設して形成され、高さ方向に1段で電動自動車1に設置される。尚、複数の蓄電デバイスパック5をX方向またはY方向に並べて電動自動車1に設置してもよい。
In FIG. 3 described above, the power
蓄電デバイスパック5のZ方向の長さBzは蓄電デバイス10の収納部16のZ方向の長さAzと略同じ長さに形成される。蓄電デバイスパック5のX方向の長さBxは蓄電デバイス10のX方向の長さと略同じ長さに形成される。また、蓄電デバイス10をY方向に並設するため、蓄電デバイスパック5のY方向の長さByはZ方向の長さBzよりも大きくなっている。
The length Bz in the Z direction of the power
電動自動車1がセダンタイプまたはコンパクトカータイプの場合には、蓄電デバイスパック5の高さ(Z方向の長さBz)は例えば100mm以下に形成される。電動自動車1がSUVタイプまたはワンボックスタイプの場合には、蓄電デバイスパック5の高さ(Z方向の長さBz)は例えば150mm以下に形成される。
When the
本実施形態によると、蓄電デバイス10は外装部材20の収納部16の深さ方向(Y方向)が電動自動車1の前後方向に配置される。また、収納部16の深さ方向に直交するX方向(第1方向)が電動自動車1の左右方向に配置される。収納部16の深さ方向及びX方向に直交するZ方向(第2方向)が電動自動車1の高さ方向に配置される。即ち、収納部16の深さ方向に垂直な面内で直交するX方向(第1方向)及びZ方向(第2方向)がそれぞれ電動自動車1の左右方向及び高さ方向に配置される。
According to the present embodiment, the
これにより、複数の蓄電デバイス10を積み重ねずに電動自動車1に設置して所望の電力を供給することができる。従って、積み重ねた際の加重による外装部材20の破損を防止することができ、蓄電デバイス10の信頼性を向上することができる。また、蓄電デバイス10が電解液を含む場合に、収納部16の深さ方向(Y方向)を前後方向に配置して蓄電デバイス10のエネルギー密度の低下を防止することができる。
As a result, it is possible to install the plurality of
また、外装部材20の周縁シール部21に弁装置50が取り付けられるため、ガス抜きを行う圧力の正確な制御が可能となる。
Further, since the
また、弁装置50は弁機構を設けた弁機能部52(第1部分)と通気路63を設けた取付部62(第2部分)とを有し、弁装置50の取付部62(第2部分)の内端62aが周縁シール部21の内側端縁P2から収納部16に向かう方向に突出する。これにより、周縁シール部21の熱接着時において取付部62の内端部の変形や、溶融した包装材15、25による通気路63の目詰まりを防止できる。従って、弁装置50の故障を抑制することができる。
Further, the
また、収納部16が周縁シール部21の内側端縁P3よりも内側に配置され、取付部62の内端62aがフランジ部17の内側端縁P3(収納部16の外側端縁)よりも内側に位置してもよい。これにより、弁装置50の故障をより確実に抑制することができる。
Further, the
また、弁機能を内部に形成した弁機能部52(第1部分)の外形が通気路63を内部に形成した取付部62(第2部分)の外形から収納部16の深さ方向(Y方向)においてはみ出している。これにより、周縁シール部21のY方向(収納部16の深さ方向)の取付部62上の長さL4と、取付部62を挟まれていない部分の長さL3との差を小さくできる。このため、熱接着時に外装部材20の周縁全体に加えられる圧力を小さくできる。従って、蓄電デバイス10の絶縁破壊を防止しつつ、対向する熱接着性樹脂層38を適切に熱接着して取付部62を外装部材20に強固に固定することができる。
Further, the outer shape of the valve function portion 52 (first portion) having the valve function formed inside is from the outer shape of the mounting portion 62 (second portion) having the
また、弁機能部52(第1部分)は取付部62(第2部分)よりも通気路63の延びる方向に直交する断面における断面積が大きい。これにより、周縁シール部21のY方向(収納部16の深さ方向)の取付部62上の長さL4と、取付部62を挟まれていない部分の長さL3との差を小さくできる。このため、熱接着時に外装部材20の周縁全体に加えられる圧力を小さくできる。従って、蓄電デバイス10の絶縁破壊を防止しつつ、対向する熱接着性樹脂層38を適切に熱接着して取付部62を外装部材20に強固に固定することができる。
Further, the valve function portion 52 (first portion) has a larger cross-sectional area than the mounting portion 62 (second portion) in the cross section orthogonal to the extending direction of the
尚、弁機能部52と取付部62との境界に段差51cを設けているが、段差51cが形成されていなくてもよい。たとえば、弁機能部52の直径と取付部62の直径とが同一であり、弁機能部52と取付部62とがフラットに繋がっていてもよい。
Although a
また、取付部62が熱接着性樹脂層38に挟まれ、弁機能部52上で周縁シール部21が熱接着されないため、熱接着時に加えられる熱及び圧力による弁機構の故障を防止することができる。
Further, since the mounting
この時、収納部16の深さ方向(Y方向)において、弁機能部52の長さL2は取付部62の長さL1よりも長く、弁機能部52と取付部62との境界に段差51cが形成されている。これにより、蓄電デバイス10の製造時に弁装置50が包装材15、25の熱接着性樹脂層38間に押し込まれた際に、段差51cがストッパーとして機能する。従って、弁機能部52が包装材15、25の間に入り込まず、弁機能部52上の熱接着を確実に防止することができる。
At this time, in the depth direction (Y direction) of the
また、通気路63の断面形状が円形であるので、通気路63を容易に形成することができる。
Further, since the cross-sectional shape of the
また、取付部62において、弁機能部52とは反対側の端部の外周側の角が丸みを帯びている。これにより、取付部62の内端部が蓄電素子11に接触しても蓄電素子11を傷つける可能性を低くすることができる。また、取付部62の内端部との接触による包装材15、25の熱接着性樹脂層38の傷を防止することができる。
Further, in the mounting
また、弁装置50が収納部16の深さ方向から見て略矩形に形成される外装部材20の上辺に取り付けられる。このため、弁装置50を備えた蓄電デバイス10を車両底部に容易に設置することができる。
Further, the
また、収納部16の深さ方向に垂直な面内の短手方向(Z方向)を高さ方向に配置するため、収納部16のX方向の長さAxがZ方向の長さAzよりも大きい。これにより、蓄電デバイス10の高さを低くして電動自動車1の居住性を向上できるとともに、容量の大きい蓄電デバイス10を得ることができる。
Further, since the lateral direction (Z direction) in the plane perpendicular to the depth direction of the
また、収納部16のX方向の長さAxがZ方向の長さAzの2倍~30倍であるので、容量の大きい蓄電デバイス10を得られるとともに外装部材20の歩留りを向上することができる。
Further, since the length Ax of the
また、X方向に延びる周縁シール部21が折曲により収納部16の周壁上に重ねられるので、蓄電デバイス10の高さをより低くすることができる。
Further, since the
また、包装材15、25の流れ方向がX方向に直交するので、X方向に延びる周縁シール部21を折曲した際に外装部材20のクラック及びピンホールの発生を抑制することができる。
Further, since the flow directions of the
また、電極端子12及び電極端子13がZ方向に延びる周縁シール部21から突出するので、蓄電デバイス10の高さをより低くすることができる。
Further, since the
また、電極端子12及び電極端子13がX方向に対向する周縁シール部21からそれぞれ突出するので、蓄電デバイス10の経年劣化を抑制することができる。
Further, since the
また、蓄電デバイスパック5(蓄電デバイス集合体)が蓄電デバイス10を収納部16の深さ方向(Y方向)に並設して形成され、蓄電デバイスパック5のY方向の長さByがZ方向の長さBzよりも大きい。これにより、蓄電デバイスパック5の高さを低くして所望の電力を供給することができる。
Further, the power storage device pack 5 (collection of power storage devices) is formed by arranging the
また、電動自動車1の高さ方向に蓄電デバイスパック5が1段で設置されるため、電動自動車1の居住性を向上することができる。
Further, since the power
本実施形態において、弁機能部52及び取付部62は同一の材料(樹脂)の筐体51を有しているが、弁機能部52の筐体と取付部62の筐体とが異なる材料で構成されてもよい。この時、取付部62は、包装材15、25の最内層と同じ熱接着性を備えた材料(例えばポリオレフィン等の樹脂)から構成することができる。取付部62が高耐熱性を必要な場合等に熱接着性樹脂以外の材料を使用される場合は、上記タブフィルム12a、13a(図5参照)と同様の接着性保護フィルムを介在して熱接着する方法が有効である。
In the present embodiment, the
また、弁機能部52の筐体の材質の融点を取付部62の材質の融点よりも高くするとよい。例えば、取付部62がポリプロピレン(PP)で構成され、弁機能部52の筐体がPPより融点が高い樹脂(たとえば、フッ素系樹脂、ポリエステル系樹脂、ポリイミド系樹脂、ポリカーボネート系樹脂、アクリル樹脂)や金属で構成されてもよい。弁機能部52の筐体に用いる樹脂として、バリア性の高いフッ素樹脂が好ましい。
Further, it is preferable that the melting point of the material of the housing of the
これにより、熱接着性樹脂層38の熱接着時に取付部62に圧力及び熱が加えられたとしても、弁機能部52の筐体の融点が高いため、弁機能部が熱によって変形する可能性が低い。従って、熱接着性樹脂層38の熱接着時における弁機能部52内の弁機構の故障を抑制することができる。
As a result, even if pressure and heat are applied to the mounting
また、弁装置50の筐体51は必ずしも樹脂製である必要はなく、例えば、金属(アルミニウム、アルミニウム合金、ステンレス、鋼、チタン等)製であってもよい。この場合には、取付部62と熱接着性樹脂層38との間にタブフィルム12a、13aと同様の接着性保護フィルムが配置されてもよい。この接着性保護フィルムは、一方の面が少なくとも樹脂に接着して他方の面が少なくとも金属に接着するように構成され、公知の種々の接着性保護フィルムを採用することができる。
Further, the
<第2実施形態>
次に、図19、図20は第2実施形態の蓄電デバイス10の分解斜視図及び側面断面図を示している。説明の便宜上、前述の図1~図18に示す第1実施形態と同様の部分には同一の符号を付している。本実施形態は包装材25の形状が第1実施形態と異なっており、その他の部分は第1実施形態と同様である。
<Second Embodiment>
Next, FIGS. 19 and 20 show an exploded perspective view and a side sectional view of the
包装材25は包装材15と同様に収納部26及びフランジ部27を有している。収納部26は一面に略矩形の開口部26aを開口する。包装材15の収納部16及び包装材25の収納部26に蓄電素子11が収納される。フランジ部27は開口部26aの周縁から外周側に突出した環状に形成される。
The
フランジ部17及びフランジ部27の熱接着性樹脂層38(図7参照)を熱接着することにより、収納部16及び収納部26の周囲に沿う環状の周縁シール部21が形成される。これにより、周縁シール部21の内縁から所定の深さに形成される収納部16及び収納部26が周縁シール部21によって封止される。
By heat-bonding the thermosetting resin layer 38 (see FIG. 7) of the
また、X方向に延びる周縁シール部21は熱接着時に一点鎖線21’で示すようにZ方向に突出し、熱接着後に折曲して収納部16または収納部26の周壁上に重ねられる。
Further, the
蓄電デバイス10は収納部16、26の深さ方向(Y方向)を電動自動車1の前後方向に配置される。また、収納部16、26の深さ方向に垂直な面内の長手方向(X方向)を電動自動車1の左右方向に配置され、短手方向(Z方向)を電動自動車1の高さ方向に配置される。
The
これにより、第1実施形態と同様の効果を得ることができる。また、包装材15及び包装材25がそれぞれ収納部16及び収納部26を備えるので、蓄電素子11の体積を大きくして蓄電デバイス10の容量を大きくすることができる。従って、蓄電デバイスパック5(図3参照)を形成する蓄電デバイス10の数量を削減し、蓄電デバイスパック5の製造工数を削減することができる。
Thereby, the same effect as that of the first embodiment can be obtained. Further, since the
図21に示すように、蓄電デバイス10は保護カバー8、9により覆われていてもよい。保護カバー8、9は射出成形により一面に開口を有した断面矩形の有底筒状に形成される。また、保護カバー9の外形が保護カバー8の開口よりも小さく形成される。
As shown in FIG. 21, the
外装部材20の周部に突出する下端の周縁シール部21は保護カバー9の周壁に沿って折曲され、保護カバー8が周縁シール部21に沿って保護カバー9に被嵌される。この時、保護カバー8と弁装置50との干渉を回避するために、保護カバー8には切り欠き8aが形成される。下方の周縁シール部21は収納部16、26の開口部16a、26a(図7参照)の周縁から離れた位置で折曲される。このため、周縁シール部21の折曲によるクラックやピンホールの発生を低減することができる。
The peripheral
図22は、図21と異なる形状の保護カバー8、9により覆われた蓄電デバイス10を示している。保護カバー8、9は射出成形により略同一形状に形成され、一面に開口を有した有底筒状に形成される。蓄電デバイス10は折曲工程を省かれ、外装部材20の周部に突出した周縁シール部21を保護カバー8、9の周壁により挟んだ状態で保護カバー8、9が固定される。これにより、周縁シール部21が保護される。折曲工程が省かれるため、周縁シール部21の折曲によるクラックやピンホールの発生を低減することができる。
FIG. 22 shows the
尚、第1実施形態の蓄電デバイス10についても同様の保護カバー8、9により外装部材20を覆ってもよい。
The
<第3実施形態>
次に、図23は第3実施形態の蓄電デバイス10の分解斜視図を示している。説明の便宜上、前述の図19、図20に示す第2実施形態と同様の部分には同一の符号を付している。本実施形態は包装材15及び包装材25が単一部材により形成される。その他の部分は第2実施形態と同様である。
<Third Embodiment>
Next, FIG. 23 shows an exploded perspective view of the
外装部材20は収納部16を有する包装材15(第1包装材)と、収納部26を有する包装材25(第2包装材)とがZ方向に連続して一体に形成される。包装材15のフランジ部17と包装材25のフランジ部27とは折り線20aを介して面一に形成される。
In the
収納部16または収納部26内に蓄電素子11を配した後、外装部材20はX方向に延びる折り線20a上で折曲される。そして、対向するフランジ部17、27を熱接着して周縁シール部21が形成される。
After arranging the
本実施形態によると、第2実施形態と同様の効果を得ることができる。また、包装材15及び包装材25が単一部材により形成されるので、蓄電デバイス10の部品点数を削減することができる。
According to this embodiment, the same effect as that of the second embodiment can be obtained. Further, since the
本実施形態において、開口部16a、26aを近接し、折り線20aを開口部16a、26aの周縁に沿って設けてもよい。これにより、蓄電デバイス10の下面を平坦に形成することができる。このため、蓄電デバイス10が設置される設置面と蓄電デバイス10との密着性が高くなり、蓄電デバイス10の放熱性を向上することができる。
In the present embodiment, the
尚、第1、第2実施形態の包装材15と包装材25とを下端の折り線を介して連設される単一部材により形成してもよい。
Note that the
<第4実施形態>
次に、図24は第4実施形態の電動自動車1の上面図を示している。説明の便宜上、前述の図1~図18に示す第1実施形態と同様の部分には同一の符号を付している。本実施形態は第1実施形態に対して蓄電デバイスパック5の配置が異なっている。その他の部分は第1実施形態と同様である。
<Fourth Embodiment>
Next, FIG. 24 shows a top view of the
蓄電デバイスパック5は電動自動車1の車体のフロア下に設置され、蓄電デバイス10の並設方向を電動自動車1の左右方向に配置される。これにより、蓄電デバイス10は収納部16(図4参照)の深さ方向(Y方向)を電動自動車1の左右方向に配置される。また、収納部16の深さ方向に垂直な面内の長手方向(X方向、第1方向)を電動自動車1の左右方向に配置され、短手方向(Z方向、第2方向)を電動自動車1の高さ方向に配置される。即ち、収納部16の深さ方向に直交するX方向を電動自動車1の前後方向に配置され、収納部16の深さ方向及びX方向に直交するZ方向を電動自動車1の高さ方向に配置される。
The power
これにより、複数の蓄電デバイス10を積み重ねずに電動自動車1に設置して所望の電力を供給することができる。従って、第1実施形態と同様の効果を得ることができる。また、電動自動車1の走行時に前面のフロントグリルを介して内部に取り込まれた空気が後方に流通し、蓄電デバイスパック5の各蓄電デバイス10に接触する。このため、蓄電デバイス10を冷却することができる。
As a result, it is possible to install the plurality of
尚、第2実施形態または第3実施形態の蓄電デバイス10を電動自動車1に設置し、蓄電デバイス10の並設方向を電動自動車1の左右方向に配置してもよい。
The
<第5実施形態>
次に、図25は第5実施形態の電動自動車1の蓄電デバイス10の弁装置50の横断面図を示している。説明の便宜上、前述の図1~図18に示す第1実施形態と同様の部分には同一の符号を付している。本実施形態は第1実施形態に対して弁装置50の取付部62の形状が異なっている。その他の部分は第1実施形態と同様である。
<Fifth Embodiment>
Next, FIG. 25 shows a cross-sectional view of the
図25に示すように、取付部62の断面において、X方向(図4参照)の長さL5は、Y方向(図6参照)の長さL6よりも長い。より具体的には、取付部62の断面形状は、楕円形状である。
As shown in FIG. 25, in the cross section of the mounting
取付部62の内部には通気路63が形成されている。通気路63も同様に、X方向の長さはY方向の長さよりも長い。より具体的には、通気路63の断面形状は楕円形状である。
A
本実施形態によると、取付部62のX方向の長さL5がY方向(収納部16の深さ方向)の長さL6よりも長い。即ち、取付部62の断面形状が第1実施形態の円(面積は同一)である場合と比較して、Y方向における取付部62の長さが短い。これにより、周縁シール部21のY方向の取付部62上の厚み(長さL4、図14参照)と、取付部62を挟まれていない部分の厚み(長さL3、図14参照)との差をより小さくできる。従って、弁装置50の取付部62を外装部材20により強固に固定することができる。
According to this embodiment, the length L5 of the mounting
尚、本実施形態の弁装置50を第2~第4実施形態の電動自動車1の蓄電デバイス10に設けてもよい。
The
<第6実施形態>
次に、図26は第6実施形態の電動自動車1の蓄電デバイス10の弁装置50の横断面図を示している。説明の便宜上、前述の図1~図18に示す第1実施形態と同様の部分には同一の符号を付している。本実施形態は第1実施形態に対して弁装置50の取付部62の形状が異なっている。その他の部分は第1実施形態と同様である。
<Sixth Embodiment>
Next, FIG. 26 shows a cross-sectional view of the
図26に示すように、取付部62にはX方向の両端部に翼状延端部64が形成されている。各翼状延端部64はX方向の端部に近づくほど薄くなる形状を有している。また、別の観点からは、各翼状延端部64は取付部62の他の部分(円形部分)と比較して、Y方向(収納部16の深さ方向)の長さの変化が緩やかな部分ともいえる。
As shown in FIG. 26, the mounting
本実施形態によると、翼状延端部64が設けられていない場合と比較して、周縁シール部21の取付部62が挟まれていない部分から挟まれている部分への厚み(Y方向の長さ)の変化が滑らかである。このため、熱接着時に取付部62の周面に容易に熱接着性樹脂層38を密着させることができ、外装部材20に取付部62をより強固に固定することができる。
According to the present embodiment, as compared with the case where the wing-shaped
尚、本実施形態の弁装置50を第2~第4実施形態の電動自動車1の蓄電デバイス10に設けてもよい。
The
<第7実施形態>
次に、図27、図28は第7実施形態の電動自動車1の蓄電デバイス10の弁装置50の正面図及び横断面図を示している。説明の便宜上、前述の図1~図18に示す第1実施形態と同様の部分には同一の符号を付している。本実施形態は第1実施形態に対して弁装置50の取付部62の形状が異なっている。その他の部分は第1実施形態と同様である。
<7th Embodiment>
Next, FIGS. 27 and 28 show a front view and a cross-sectional view of the
取付部62の通気路63内には、2本のピラー65が形成されている。各ピラー65はZ方向に延びてX方向に並設され、Y方向の両端を取付部62の内周に接続されている。尚、ピラー65の数は2本である必要はなく、少なくとも1本あればよい。
Two
本実施形態によると、通気路63内にピラー65が形成されているため、対向する熱接着性樹脂層38に挟まれた取付部62に圧力及び熱が加えられたとしても、通気路63の形状が維持される。従って、熱接着時の取付部62内の通気路63の破損を抑制することができる。
According to the present embodiment, since the
尚、本実施形態の弁装置50を第2~第4実施形態の電動自動車1の蓄電デバイス10に設けてもよい。
The
<第8実施形態>
次に、図29は第8実施形態の電動自動車1の蓄電デバイス10の弁装置50の正面図を示している。説明の便宜上、前述の図1~図18に示す第1実施形態と同様の部分には同一の符号を付している。本実施形態は第1実施形態に対して弁装置50の取付部62の形状が異なっている。その他の部分は第1実施形態と同様である。
<8th Embodiment>
Next, FIG. 29 shows a front view of the
本実施形態に係る弁装置50の取付部62は外表面に粗面加工が施され、梨地に形成されている。これにより、取付部62は外表面の表面粗さRaは例えば、1μm~20μmになっている。
The mounting
本実施形態によると、取付部62の外表面が梨地であるため、取付部62に当接した位置において熱接着性樹脂層38との接着強度を向上することができる。従って、取付部62の外表面が滑らかな場合と比較して、弁装置50の取付部62を外装部材20に強固に固定することができる。
According to the present embodiment, since the outer surface of the mounting
尚、本実施形態の弁装置50を第2~第4実施形態の電動自動車1の蓄電デバイス10に設けてもよい。
The
<第9実施形態>
次に、図30、図31は第9実施形態の電動自動車1の蓄電デバイス10の弁装置50の正面図及び取付部62の縦断面図を示している。説明の便宜上、前述の図1~図18に示す第1実施形態と同様の部分には同一の符号を付している。本実施形態は第1実施形態に対して弁装置50の取付部62の形状が異なっている。その他の部分は第1実施形態と同様である。
<9th embodiment>
Next, FIGS. 30 and 31 show a front view of the
取付部62の外表面には、周方向に連続して延びる凸条部66が形成されている。凸条部66は、軸方向に3本並設されている。尚、凸条部66は、必ずしも3本である必要はなく、少なくとも1本形成されていればよい。
On the outer surface of the mounting
凸条部66の縦断面は半円形状に形成され、凸条部66の半径は例えば、0.05mm~1.0mmである。凸条部66上の取付部62の直径L12(X方向及びY方向の長さ)は、凸条部66が形成されていない部分の直径L11よりも長い。
The vertical cross section of the
外装部材20の熱接着時に、凸条部66は熱接着性樹脂層38に確実に接するため、包装材15、25に融着しやすい。凸条部66は取付部62の外表面の周方向に連続して延びているため、取付部62の周方向一周において熱接着性樹脂層38と取付部とを融着させることができる。
When the
また、取付部62の外表面と熱接着性樹脂層38との接触面積が大きくなっているため、弁装置50の取付部62を包装材15、25に強固に固定することができる。
Further, since the contact area between the outer surface of the mounting
凸条部66の形成位置は周方向に延びていれば一周全体に存在していなくてもよく、連続していなくてもよい。また、凸条部66は周方向に間欠的に形成することも可能である。
The formation position of the
例えば、第6実施形態のような翼状延端部64(図26参照)を備える場合には、翼状延端部64の全体または先端部分に凸条部66を設けない構成にしてもよい。
For example, when the wing-shaped extension portion 64 (see FIG. 26) is provided as in the sixth embodiment, the
尚、本実施形態の弁装置50を第2~第4実施形態の電動自動車1の蓄電デバイス10に設けてもよい。
The
<第10実施形態>
次に、図32、図33は第10実施形態の電動自動車1の蓄電デバイス10の弁装置50の正面図及び横断面図を示している。説明の便宜上、前述の図1~図18に示す第1実施形態と同様の部分には同一の符号を付している。本実施形態は第1実施形態に対して弁装置50の弁機能部52及び取付部62の形状が異なっている。その他の部分は第1実施形態と同様である。
<10th Embodiment>
Next, FIGS. 32 and 33 show a front view and a cross-sectional view of the
弁機能部52の断面形状はY方向の一端面が平面の半円形状に形成される。また、取付部62はX方向の両端部に翼状延端部64が設けられ、Y方向の一端面が平面に形成される。弁機能部52及び取付部62の外表面上のX方向に平行な平面は面一になっている。
The cross-sectional shape of the
図34は、弁装置50の外装部材20への取り付け時の様子を示す図である。同図に示すように、弁装置50は外装部材20への取り付け際に、平面部分を包装材25の最内層の面上に載置される。この時、弁装置50が転がらないため弁装置50の位置決めを容易に行なうことができる。
FIG. 34 is a diagram showing a state when the
また、弁装置50による周縁シール部21が突出する方向と、収納部16が突出する方向とを同じにすることができる。このため、蓄電デバイスパック5(図3参照)のY方向の一端(図3の左端)に配される蓄電デバイス10が弁装置50によってY方向に突出することを回避できる。従って、蓄電デバイスパック5の小型化を図ることができる。
Further, the direction in which the
本実施形態において、弁機能部52及び取付部62の一方のみに外表面にX方向に平行な平面を設けてもよい。
In the present embodiment, a flat surface parallel to the X direction may be provided on the outer surface of only one of the
尚、本実施形態の弁装置50を第2~第4実施形態の電動自動車1の蓄電デバイス10に設けてもよい。
The
<第11実施形態>
次に、図35は第11実施形態の電動自動車1の蓄電デバイス10の弁装置50の横断面図を示している。説明の便宜上、前述の図1~図18に示す第1実施形態と同様の部分には同一の符号を付している。本実施形態は第1実施形態に対して弁装置50の取付部62の形状が異なっている。その他の部分は第1実施形態と同様である。
<11th Embodiment>
Next, FIG. 35 shows a cross-sectional view of the
同図に示すように、取付部62の断面は、ひし形形状を有している。取付部のX方向の長さL7は、Y方向の長さL8よりも長い。これにより、周縁シール部21のY方向の取付部62上の長さL4(図14参照)と、取付部62を挟まれていない部分の長さL3(図14参照)との差をより小さくできる。従って、弁装置50の取付部62を外装部材20により強固に固定することができる。
As shown in the figure, the cross section of the mounting
尚、本実施形態の弁装置50を第2~第4実施形態の電動自動車1の蓄電デバイス10に設けてもよい。
The
<第12実施形態>
次に、図36は第12実施形態の電動自動車1の蓄電デバイス10の弁装置50の横断面図を示している。説明の便宜上、前述の図1~図18に示す第1実施形態と同様の部分には同一の符号を付している。本実施形態は第1実施形態に対して弁装置50の取付部62の形状が異なっている。その他の部分は第1実施形態と同様である。
<12th Embodiment>
Next, FIG. 36 shows a cross-sectional view of the
同図に示すように、取付部62の断面は、ひし形をY方向の両端部で面取りした形状で、六角形に形成される。取付部のX方向の長さL9は、Y方向の長さL10よりも長い。これにより、周縁シール部21のY方向の取付部62上の長さL4(図14参照)と、取付部62を挟まれていない部分の長さL3(図14参照)との差をより小さくできる。従って、外装部材20に弁装置50の取付部62をより強固に固定することができる。
As shown in the figure, the cross section of the mounting
尚、本実施形態の弁装置50を第2~第4実施形態の電動自動車1の蓄電デバイス10に設けてもよい。
The
<第13実施形態>
次に、図37は第13実施形態の電動自動車1の蓄電デバイス10の弁装置50の横断面図を示している。説明の便宜上、前述の図1~図18に示す第1実施形態と同様の部分には同一の符号を付している。本実施形態は第1実施形態に対して弁装置50の取付部62の形状が異なっている。その他の部分は第1実施形態と同様である。
<13th Embodiment>
Next, FIG. 37 shows a cross-sectional view of the
同図に示すように、取付部62はひし形形状を有し、X方向の両端部に翼状延端部64が形成されている。各翼状延端部64はX方向の端部に近づくほど薄くなる形状を有している。また、別の観点からは、各翼状延端部64は取付部62の他の部分(ひし形部分)と比較して、Y方向(収納部16の深さ方向)の長さの変化が緩やかな部分ともいえる。
As shown in the figure, the mounting
本実施形態によると、翼状延端部64が設けられていない場合と比較して、周縁シール部21の取付部62が挟まれていない部分から挟まれている部分へのY方向の長さの変化が滑らかである。このため、熱接着時に取付部62の周面に容易に熱接着性樹脂層38を密着させることができ、外装部材20に取付部62をより強固に固定することができる。
According to the present embodiment, the length in the Y direction from the portion where the
尚、本実施形態の弁装置50を第2~第4実施形態の電動自動車1の蓄電デバイス10に設けてもよい。
The
<第14実施形態>
次に、図38は第14実施形態の電動自動車1の蓄電デバイス10の弁装置50の横断面図を示している。説明の便宜上、前述の図1~図18に示す第1実施形態と同様の部分には同一の符号を付している。本実施形態は第1実施形態に対して弁装置50の取付部62の形状が異なっている。その他の部分は第1実施形態と同様である。
<14th Embodiment>
Next, FIG. 38 shows a cross-sectional view of the
同図によると、取付部62の断面は六角形(多角形)形状を有している。六角形の各コーナーには、コーナーR(例えば、R=0.2mm~2.0mm)が形成されている。
According to the figure, the cross section of the mounting
本実施形態によると、多角形の取付部62の各コーナーにコーナーRを設けたので、取付部62の熱接着性樹脂層38に挟まれた部分が熱接着性樹脂層38を傷つける可能性を低くすることができる。このため、熱接着性樹脂層38の絶縁性低下を防止することができる。
According to the present embodiment, since the corners R are provided at each corner of the polygonal mounting
尚、本実施形態の弁装置50を第2~第4実施形態の電動自動車1の蓄電デバイス10に設けてもよい。
The
<第15実施形態>
次に、図39、図40は第15実施形態の電動自動車1の蓄電デバイス10の包装材15の正面図及び要部を拡大した上面図を示している。説明の便宜上、前述の図1~図18に示す第1実施形態と同様の部分には同一の符号を付している。本実施形態はフランジ部17に弁装置配置部17aが設けられる。その他の部分は第1実施形態と同様である。
<15th Embodiment>
Next, FIGS. 39 and 40 show a front view of the
フランジ部17に形成された弁装置配置部17aは半円形状を有している。弁装置配置部17aの半円形状の直径は、取付部62の直径よりも僅かに長い。弁装置配置部17aに取付部62が配置された状態で、外装部材20の周縁の熱接着が行なわれる。これにより、熱接着時の包装材15の変形が抑制され、取付部62付近でピンホールや破れが生じる可能性を低減することができる。
The valve
尚、弁装置配置部17aは包装材25に設けられてもよい。この場合であっても、弁装置配置部17aが包装材15に設けられた場合と同様の効果を得ることができる。
The valve
<第16実施形態>
次に、図41は第16実施形態の電動自動車1の蓄電デバイス10の正面図を示している。説明の便宜上、前述の図1~図18に示す第1実施形態と同様の部分には同一の符号を付している。本実施形態は周縁シール部21の弁装置50が取付けられる部分の形状が第1実施形態と異なっている。その他の部分は第1実施形態と同様である。
<16th Embodiment>
Next, FIG. 41 shows a front view of the
図42は図41のJ部拡大図を示している。同図に示すように、弁装置50の取付部62は周縁シール部21上に配される。弁機能部52の内端部は周縁シール部21の外側端縁P1に接しておらず、外側端縁P1から外側に間隔をあけて配される。周縁シール部21は取付部62の近傍において、外側に窪む凹部21aを有する。より具体的には、周縁シール部21の内側端縁P2(図9参照)は取付部62の近傍において内側端縁P2の延びる方向に沿って互いに隣接する3つのラインK1~K3上に配される。
FIG. 42 shows an enlarged view of part J of FIG. 41. As shown in the figure, the
ラインK1(第1ライン)は取付部62と交差する。ラインK2(第2ライン)はラインK1の一端に連続し、ラインK3(第3ライン)はラインK1の他端に連続する。ラインK2及びラインK3は、Z方向に同じ位置でX方向に延びている。ラインK1はラインK2の端部から外側に向かって斜め方向に延びてX方向に屈曲して取付部62を跨ぎ、内側に向かって斜め方向に延びてラインK3に連結される。
Line K1 (first line) intersects the mounting
即ち、ラインK1はラインK2及びラインK3よりも外側に位置し、ラインK2とラインK3との間において両ラインK2、K3よりも外側をX方向に延びている。その結果、外装部材20は蓄電素子11が配置される収納部16内の空間S1から、取付部62の近傍において取付部62に向かって外側に突出する空間S3を有する。
That is, the line K1 is located outside the lines K2 and K3, and extends in the X direction between the lines K2 and K3 outside the lines K2 and K3. As a result, the
取付部62の内端62aはフランジ部17の内側端縁P3(収納部16の外側端縁、図9参照)よりも外側に位置する。このため、取付部62の内端部が収納部16内に配置される蓄電素子11に接触する可能性が低くなり、蓄電素子11を傷つけることを抑制することができる。
The
また、取付部62の内端62aは周縁シール部21の内側端縁P2(図9参照)まで達しており、そこからさらに収納部16に向かって突出している。これにより、筐体51の内端部には弁機構の閉状態において収納部16に連通する開口が形成されている。尚、取付部62の内端62aは空間S3内に位置し、収納部16の内部には達していない。
Further, the
また、取付部62の内端62aがフランジ部17の内側端縁P3(収納部16の外側端縁)よりも外側であっても、蓄電デバイス10の使用状況によって蓄電素子11に接触する可能性がある。このため、取付部62の内端部の外周部には第1実施形態と同様にコーナーR(図11参照)が形成される。
Further, even if the
図43は弁装置50の他の取り付け例を示し、図41のJ部拡大図を示している。同図によると、弁機能部52の内端部が周縁シール部21の外側端縁P1に接して弁装置50が取り付けられる。この場合、弁機能部52と取付部62との間の段差を利用することにより、周縁シール部21に対する弁装置50の位置決めを確実に行うことができる。従って、Z方向の取付部62の長さを周縁シール部21のシール幅よりも長く設計しておくことで、空間S3内において取付部62の内端62aを周縁シール部21の内側端縁P2から確実に突出させることができる。
FIG. 43 shows another mounting example of the
本実施形態によると、第1実施形態と同様に、収納部16の深さ方向に垂直な面内で直交するX方向(第1方向)及びZ方向(第2方向)がそれぞれ電動自動車1の左右方向及び高さ方向に配置される。これにより、複数の蓄電デバイス10を積み重ねた際の加重による外装部材20の破損を防止することができる。また、外装部材20の周縁シール部21に弁装置50が取り付けられるため、ガス抜きを行う圧力の正確な制御が可能となる。
According to the present embodiment, as in the first embodiment, the X direction (first direction) and the Z direction (second direction) orthogonal to each other in the plane perpendicular to the depth direction of the
また、取付部62の内端62aがフランジ部17の内側端縁P3(収納部16の外側端縁)よりも外側に位置する。このため、取付部62の内端部が、収納部16内に配置される蓄電素子11に接触する可能性が低くなり、蓄電素子11を傷つけることを抑制することができる。
Further, the
この時、弁機能部52(第1部分)の外形が取付部62(第2部分)の外形から収納部16の深さ方向(Y方向)においてはみ出している。また、弁機能部52(第1部分)は取付部62(第2部分)よりも通気路63の延びる方向に直交する断面における断面積が大きい。これにより、上記と同様に、蓄電デバイス10の絶縁破壊を防止しつつ、対向する熱接着性樹脂層38を適切に熱接着して取付部62を外装部材20に強固に固定することができる。
At this time, the outer shape of the valve function portion 52 (first portion) protrudes from the outer shape of the mounting portion 62 (second portion) in the depth direction (Y direction) of the
また、弁装置50の内端はフランジ部17の内側端縁P3(収納部16の外側端縁)よりも外側で周縁シール部21の内側端縁P2まで達し、筐体51の内端部には弁機構の閉状態において収納部16に連通する開口が形成されている。このため、周縁シール部21の形成時に溶融した包装材15、25の一部が開口を介して通気路63内に入り込むことによる通気路63の目詰まりを防止できる。
Further, the inner end of the
また、弁装置50が外装部材20の周縁シール部21の内側端縁P2から収納部16に向かって突出している。すなわち、弁装置50の内端部が周縁シール部21から距離をあけている。そのため、周縁シール部21の形成時に、周縁シール部21に加わる熱や圧力等の弁装置50を故障させる原因が弁装置50の内端部に作用し難くなる。従って、弁装置50の取り付け時の故障を抑制することができる。
Further, the
尚、第2~第15実施形態の電動自動車1の蓄電デバイス10に本実施形態と同様の凹部21aを設けてもよい。
Note that the
<第17実施形態>
次に、図44は第17実施形態の電動自動車1の蓄電デバイス10の正面図を示している。図45は図44のG-G断面図を示している。説明の便宜上、前述の図1~図18に示す第1実施形態と同様の部分には同一の符号を付している。本実施形態は周縁シール部21の弁装置50が取付けられる部分の形状が第1実施形態と異なっている。その他の部分は第1実施形態と同様である。
<17th Embodiment>
Next, FIG. 44 shows a front view of the
弁装置50の弁機能部52は周縁シール部21よりも外側に位置した外側部分を形成する。弁装置50の取付部62は周縁シール部21において包装材15、25の熱接着性樹脂層38(図7参照)に挟まれる。周縁シール部21の取付部62を挟む挟持部分の外表面には、凹条部23及び凸条部24によって凹凸が設けられる。
The
図46は周縁シール部21の取付部62が挟まれている部分を示す拡大図である。凹条部23は周縁シール部21が延びた方向(X方向)に沿って弁装置50の周方向に延び、周縁シール部21の外面上に凹設される。凹条部23の深さD1は包装材15、25の厚みに応じて例えば、0.05mm~0.1mmである。凹条部23の底部はYZ断面上で半円状のコーナーRを形成され、丸みを帯びている。
FIG. 46 is an enlarged view showing a portion where the mounting
また、凹条部23はZ方向に複数並設され、複数の凹条部23間に凸条部24が形成される。これにより、凸条部24は収納部16(図45参照)の深さ方向(Y方向)の外側に突出している。即ち、包装材15上の凸条部24(第1凸部)は凹条部23(第1凹部)よりも収納部16(図45参照)の深さ方向の一方の外側に突出している。包装材25上の凸条部24(第2凸部)は凹条部23(第2凹部)よりも収納部16(図45参照)の深さ方向の他方の外側に突出している。
Further, a plurality of
周縁シール部21はヒートシール工程(図17参照)において、ヒートシール装置により形成される。図47はヒートシール装置80の概略構成図を示している。ヒートシール装置80は包装材15、25の周縁上の弁装置50を設けた辺に圧力及び熱を加えて熱接着し、周縁シール部21を形成する。尚、弁装置50を設けていない辺は、後述する凸条部82aを省いた他のヒートシール装置により周縁シール部21が形成される。
The
ヒートシール装置80は、基部81上にヒートシールヘッド82を設けたヒートシールバーと、加熱部83とを備えている。加熱部83は、外部電源から供給される電力を用いることによってヒートシールヘッド82を加熱するように構成されている。加熱部83としては、公知のヒートシール装置に用いられている種々の構成を採用することができる。
The
ヒートシールヘッド82は包装材15、25の周縁に沿ってX方向に延び、周縁シール部21と対向する面(挟み面)には複数の凸条部82aが設けられている。複数の凸条部82a間に凹部が形成されるため、ヒートシールヘッド82上に凹凸が設けられる。各凸条部82aはX方向に延び、各凸条部82aの先端にはYZ断面上で半円状のコーナーRが形成されている。また、各凸条部82aの高さH1は例えば、0.05mm~1mmに形成される。
The
周縁シール部21上の包装材15、25の取付部62を挟む部分がヒートシールヘッド82によって挟まれると、各凸条部82aが包装材15、25を取付部62側に押し込む。ヒートシールヘッド82によって押し込まれた位置において包装材15、25と取付部62とが接合される。この時、凸条部82aによって深く押し込まれて形成された凹条部23の位置において包装材15、25と取付部62とがより強固に接合される。即ち、ヒートシールヘッド82によって、必要以上に強い圧力を加えなくても凹条部23において包装材15、25と取付部62とを強固に接合することができる。
When the portion of the
従って、取付部62の周囲における密封性の低下を抑制することができ、外装部材20の密封性を維持することができる。また、熱接着性樹脂層38を形成する熱接着性樹脂が凹条部23によって区分けされるため、熱接着性樹脂が必要以上に流れない。このため、蓄電デバイス10において熱接着性樹脂層38全体(Z方向にわたる全体)が必要以上に薄くならない。その結果、取付部62の周囲、特に取付部62の先端部における取付部62と包装材15とのシール部において絶縁破壊が生じる可能性を抑制することができる。
Therefore, it is possible to suppress a decrease in the sealing property around the mounting
また、ヒートシールヘッド82の凸条部82aによって形成される凹条部23の底部には半円状のコーナーR(例えば、R=0.02mm~1mm)が形成されている。即ち、蓄電デバイス10の製造過程において、周縁シール部21の外表面への凹条部23の付与時に鋭利な部材は用いられていない。従って、蓄電デバイス10の製造過程における外装部材20の外表面の劣化を抑制することができる。
Further, a semicircular corner R (for example, R = 0.02 mm to 1 mm) is formed at the bottom of the
本実施形態によると、周縁シール部21は弁装置50の取付部62を挟む挟持部分の外表面に凹凸(凹条部23及び凸条部24)を形成される。周縁シール部21上の凹凸はヒートシール装置80のヒートシールヘッド82に設けた凸条部82aによって容易に形成することができる。凸条部82aによる凹凸の形成により、ヒートシールヘッド82によって必要以上に強い圧力を加えなくても包装材15、25の熱接着性樹脂層38と取付部62とを強固に接合できる。
According to the present embodiment, the peripheral
従って、取付部62の周囲における密封性の低下を抑制することができ、外装部材20の密封性を維持することができる。また、熱接着性樹脂層38を形成する熱接着性樹脂が凹条部23によって区分けされるため、熱接着性樹脂が必要以上に流れない。このため、蓄電デバイス10において熱接着性樹脂層38全体(Z方向にわたる全体)が必要以上に薄くならない。その結果、取付部62の周囲、特に取付部62の先端部における取付部62と包装材15とのシール部において絶縁破壊が生じる可能性を抑制することができる。
Therefore, it is possible to suppress a decrease in the sealing property around the mounting
また、周縁シール部21上の凹凸は弁装置50の周方向に延びる凹条部23により形成され、凹条部23の深さは0.05mm~0.1mmに形成される。これにより、熱接着性樹脂層38と取付部62とを確実に接合できるとともに、周縁シール部21形成時の包装材15、25の破損を防止することができる。
Further, the unevenness on the peripheral
また、周縁シール部21の一面に設けられた凹凸は、凹条部23(第1凹部)と、凹条部23よりも収納部16の深さ方向(Y方向)の一方の外側に突出した凸条部24(第1凸部)とを含む。周縁シール部21の他面に設けられた凹凸は、凹条部23(第2凹部)と、凹条部23よりも収納部16の深さ方向(Y方向)の他方の外側に突出した凸条部24(第2凸部)とを含む。そして、凹条部23(第1凹部及び第2凹部)の底部が丸みを帯びている。このため、周縁シール部21の熱接着時に鋭利な部材が用いられず、製造過程における外装部材20の外表面の劣化を抑制することができる。
Further, the unevenness provided on one surface of the peripheral
尚、第2~第16実施形態の電動自動車1の蓄電デバイス10に本実施形態と同様の凹条部23を設けてもよい。
It should be noted that the
<第18実施形態>
次に、図48は第18実施形態の電動自動車1の蓄電デバイス10の正面図を示している。説明の便宜上、前述の図44~図46に示す第17実施形態と同様の部分には同一の符号を付している。本実施形態は第17実施形態に対して弁装置50を配した周縁シール部21の構成が異なっている。その他の部分は第17実施形態と同様である。
<18th Embodiment>
Next, FIG. 48 shows a front view of the
蓄電デバイス10の周縁シール部21は弁装置50が配置されている一辺において、外表面に梨地22による凹凸が形成されている。梨地22は外装部材20のY方向の両面に形成されている。梨地22の表面粗さRaは例えば1μm~20μmである。
The
図49は本実施形態の周縁シール部21を形成するヒートシール装置80の概略構成図を示している。ヒートシール装置80のヒートシールヘッド82の周縁シール部21と対向する面(挟み面)は粗面加工を施され、梨地82bによる凹凸が形成されている。梨地82bの表面粗さRaは例えば1μm~20μmである。
FIG. 49 shows a schematic configuration diagram of the
周縁シール部21上の包装材15、25の取付部62を挟む部分がヒートシールヘッド82によって挟まれると、包装材15、25が梨地82bによって取付部62側に押し込まれる。ヒートシールヘッド82によって押し込まれた位置において包装材15、25と取付部62とが接合される、この時、梨地82bの突出部分が包装材15、25を取付部62側に深く押し込む。これにより、梨地82bの突出部分によって深く押し込まれて形成された梨地22の凹み部分の位置において、包装材15、25と取付部62とが強固に接合される。
When the portion of the
本実施形態によると、梨地22による凹凸の凹み部分により、ヒートシールヘッド82によって必要以上に強い圧力を加えなくても包装材15、25の熱接着性樹脂層38と取付部62とを強固に接合できる。従って、取付部62の周囲における密封性の低下を抑制することができ、外装部材20の密封性を維持することができる。
According to the present embodiment, the concave and convex portions of the
尚、第2~第16実施形態の電動自動車1の蓄電デバイス10に本実施形態と同様の梨地22を設けてもよい。
Note that the
<第19実施形態>
次に、図50は第19実施形態の電動自動車1の蓄電デバイス10の周縁シール部21の取付部62が挟まれている部分を示す拡大図である。説明の便宜上、前述の図44~図46に示す第17実施形態と同様の部分には同一の符号を付している。本実施形態は第17実施形態に対して弁装置50を配した周縁シール部21の構成が異なっている。その他の部分は第17実施形態と同様である。
<19th Embodiment>
Next, FIG. 50 is an enlarged view showing a portion in which the
第17実施形態と同様に、周縁シール部21のうち、取付部62が包装材15、25によって挟まれている部分の外表面には、凹条部23及び凸条部24によって凹凸が形成されている。
Similar to the 17th embodiment, the outer surface of the peripheral sealing
包装材15に形成された凹条部23及び凸条部24のZ方向の位置と、包装材25に形成された凹条部23及び凸条部24のZ方向の位置とが異なる。即ち、包装材15上の凹条部23の位置と、包装材25上の凹条部23の位置とが、収納部16(図45参照)の深さ方向(Y方向)に重ならないように配置される。
The positions of the
このため、周縁シール部21の形成時に包装材15、25に加えられる力が分散されるため、取付部62や包装材15、25に加えられる部分的なダメージを抑制することができる。
Therefore, since the force applied to the
尚、第2~第16実施形態の電動自動車1の蓄電デバイス10に本実施形態と同様の凹条部23を設けてもよい。
It should be noted that the
<第20実施形態>
次に、図51、図52は第20実施形態の電動自動車1の蓄電デバイス10の正面図及び側面断面図を示してる。また、図53は図51のK-K断面図を示している。説明の便宜上、前述の図1~図18に示す第1実施形態と同様の部分には同一の符号を付している。本実施形態は第1実施形態に対して弁装置50の構成が異なっている。その他の部分は第1実施形態と同様である。
<20th Embodiment>
Next, FIGS. 51 and 52 show a front view and a side sectional view of the
弁装置50の筐体51(図54参照)は弁機能部52、取付部62及び平行部72を有している。平行部72は取付部62と弁機能部52との間に配置され、平行な第1平面Q1及び第2平面Q2(図55参照)を有している。
The housing 51 (see FIG. 54) of the
図54、図55、図56は弁装置50の正面図、底面図及び上面図を示している。また、図57は図55のM-M断面図及びN-N断面図を示している。取付部62は包装材15、25に挟まれて周縁シール部21に固定される。弁機能部52及び平行部72は周縁シール部21の外側に配置され、包装材15、25(図52参照)に挟まれていない。本実施形態では、外装部材20の内側から外側に向かう方向(Z方向)に取付部62、弁機能部52、平行部72の順に連続して配置される。
54, 55, and 56 show a front view, a bottom view, and a top view of the
また、弁機能部52が周縁シール部21の外側に配置されるため、取付部62を熱接着した際の熱によって弁機構の構成部品が変形することによる弁機構の破損を低減することができる。
Further, since the
取付部62、弁機能部52及び平行部72はそれぞれZ方向に平行な中心軸C1を有する筒状であり、互いに同軸である。筐体51内には中心軸C1上にZ方向に延びる通気路63が設けられる。通気路63は断面円形に形成され、第1通路部63a、第2通路部63b及び第3通路部63cを有している。
The mounting
第1通路部63aは取付部62に設けられ、取付部62の先端(下端)に流入口51dが開口する。第3通路部63cは平行部72に設けられ、第1通路部63aに連続する。第2通路部63bは弁機能部52に設けられて第3通路部63cに連続し、弁機能部52の先端(上端)に排気口51bが開口する。即ち、第3通路部63cは、第2通路部63bよりも外装部材20の内部側に配置され、第3通路部63cよりも更に外装部材20の内部側に第1通路部63aが配置される。
The
弁機能部52の外形は、概ね中心軸C1を中心とする円柱形状である。平行部72の外形は、概ね中心軸C1を中心とする円柱の一部を切り欠いた形状を有する。より具体的には、平行部72の外形は、概ね中心軸C1を中心とする円柱を中心軸C1からY方向に一定の距離を空けた平行(略平行である場合を含む)な第1平面Q1及び第2平面Q2で切り欠いた形状を有する。
The outer shape of the
第1平面Q1及び第2平面Q2は中心軸C1に平行(略平行な場合を含む)である。また、本実施形態では第1平面Q1及び第2平面Q2は周縁シール部21が延びる方向に平行(略平行な場合を含む)である。
The first plane Q1 and the second plane Q2 are parallel to the central axis C1 (including the case where they are substantially parallel). Further, in the present embodiment, the first plane Q1 and the second plane Q2 are parallel (including the case where they are substantially parallel) in the direction in which the peripheral
また、平行部72の外周面は第1平面Q1及び第2平面Q2の両端をそれぞれ連結する湾曲面Q3及び湾曲面Q4を有している。湾曲面Q3、Q4は中心軸C1に垂直な断面上で中心軸C1を中心とする円弧状であり、弁機能部52の外形にZ方向に重なる。平行部72は一対の第1平面Q1及び第2平面Q2が形成されるように円筒形の部材の外周面を切削することにより形成することができる。
Further, the outer peripheral surface of the
取付部62の外形は中心軸C1に垂直な断面形状が非円形である。より具体的には、取付部62は中心軸C1に垂直な断面においてX方向の中央部から一方(第1方向)に向かうほど薄く形成された第1翼状部68と、他方(第2方向)に向かうほど薄く形成された第2翼状部69とを有する。これにより、取付部62は蓄電デバイス10の長手方向(X方向)の中央部に近づくほど厚くなり、端部に近づくほど薄くなる。
The outer shape of the mounting
本実施形態では第1翼状部68及び第2翼状部69により、取付部62の外周面は包装材15、25に覆われるそれぞれの面において滑らかな湾曲面を描いている。このため、取付部62が円筒形の場合と比べて周縁シール部21の取付部62を挟まない部分から挟む部分への厚みの変化が滑らかになる。その結果、取付部62周辺の周縁シール部21において包装材15、25に無理な力が加わらないため、取付部62を周縁シール部21に強固に固定することができる。
In the present embodiment, the first wing-shaped
また、弁装置50をZ方向に視たとき、取付部62の外形は弁機能部52及び平行部72の外形に包含される。言い換えると、弁装置50をZ方向に視たとき、弁機能部52及び平行部72は取付部62の外形から、収納部16(図5参照)の深さ方向を含む各方向にはみ出している。その結果、平行部72と取付部62との境界には段差51cが形成されている。この段差51cにより、弁装置50は取付部62から平行部72に向かって不連続に拡径する形状となる。
Further, when the
以上のとおり、本実施形態では取付部62、弁機能部52及び平行部72の外形はそれぞれに割り当てられている役割に応じて中心軸C1に垂直な断面形状が異なる。
As described above, in the present embodiment, the outer shapes of the mounting
弁機能部52の内部に設けられる弁機構は外装部材20の内部において発生したガスに起因して外装部材20内の圧力が上昇した際に第2通路部63bを開く。そして、第1通路部63a及び第3通路部63cを通過したガスを第2通路部63bに導き、排気口51bを介して外装部材20の外部へ排気する。
The valve mechanism provided inside the
即ち、弁機能部52には、弁装置50のガス抜き弁としての機能を発揮するための主な構造を有する部分が保持される。本実施形態では、弁機構は弁機能部52の内部の第2通路部63b内に設けられ、バネ56、ボール54及びバルブシート55を備えている。
That is, the
また、筐体51の弁機能部52は、下面に嵌合孔59aを有した筒部59と、嵌合孔59aに挿入される挿入部70とを有している。挿入部70は平行部72及び取付部62と一体に形成される。
Further, the
弁機能部52内には流入口51dから排気口51bに向かって順に、挿入部70、バルブシート55、ボール54、バネ56が配置されている。本実施形態では、筒部59、バルブシート55及び挿入部70が別部材として構成されているが、これらの少なくとも一部を一体に形成してもよい。また、挿入部70が平行部72及び取付部62と一体に形成されているが、これらの少なくとも一部を別部材として形成してもよい。
The
バネ56はコイルバネにより形成され、ボール54を下方に付勢する。バネ56を板バネにより形成してもよい。バルブシート55はバネ56により外側から付勢される弁体としてのボール54を支持する。ボール54がバルブシート55上に着座すると、弁装置50の閉状態が形成される。これにより、弁機構はボールスプリング型の逆止弁を構成する。
The
取付部62は外装部材20の内部において発生したガスが第1通路部63aに流入するように、周縁シール部21に固定される。即ち、取付部62の内部の第1通路部63aは、外装部材20の内部の収納部16(図6参照)に連通している。
The mounting
外装部材20内が所定の圧力に達すると、外装部材20に連通する第1通路部63a及び第3通路部63cを通過したガスがボール54を上方に押圧する。ガスにより押圧されたボール54はバネ56に抗して排気口51b側へ移動するとバルブシート55から離れ、弁装置50の開状態が形成される。この開状態においてガスはボール54とバルブシート55との間に形成された隙間を通り、排気口51bから外部空間に排出される。
When the inside of the
ガスが排出され、ボール54をZ方向に押圧する力が弱まると、バネ56が延び、ボール54をZ方向(下方)に付勢する力がガスによる力よりも大きくなる。その結果、再度、弁装置50の閉状態が形成される。
When the gas is discharged and the force for pressing the
弁装置50は閉状態において、外装部材20の内部への大気の進入を防止することができる。一方、開状態においては、外装部材20内の圧力が外部空間内の圧力よりも高いまたは同等の状態が維持される。このため、開状態においても、外装部材20の内部への大気の進入は生じ難い。これにより、弁装置50は外装部材20内への大気の進入を効果的に防止し、大気に含まれる水分等による蓄電素子11の劣化を防止することができる。
The
弁装置50の各部を構成する材料は、特に限定されない。取付部62、弁機能部52及び平行部72を同じ材料で形成してもよく、異なる材料で形成してもよい。例えば、取付部62、弁機能部52の筒部59、挿入部70及び平行部72を、アルミニウム合金、ステンレス、鋼、チタン等の金属製とすることができる。
The material constituting each part of the
取付部62、弁機能部52の筒部59、挿入部70及び平行部72を樹脂により形成してもよい。この時、上記したように、取付部62は、包装材15、25の最内層と直に接着する材料が好ましい。また、弁機能部52の筒部59の材質の融点を取付部62の材質の融点よりも高くするとよい。
The mounting
弁機能部52内部に設けられる弁機構の材質の好ましい例として、ボール54をフッ素樹脂製とし、バルブシート55をフッ素ゴム製とすることができる。また、バネ56をステンレス等の金属製とし、弁機能部52の筒部59を金属製とすることができる。
As a preferable example of the material of the valve mechanism provided inside the
バルブシート55と挿入部70とは接着剤により接着することができ、この接着剤は特に限定されない。例えば、バルブシート55をフッ素ゴム製として挿入部70をアルミニウム等の金属製とした場合、酸変性ポリオレフィン及びエポキシ樹脂から成る接着剤を好適に用いることができる。
The
このような接着剤は、例えば変性シリコン樹脂製の接着剤が使用される場合に比べて、電解液による接着性能の劣化を抑制することができる点で優れる。また、弁装置50の開封防止の観点から、その他の様々な箇所にも適宜接着剤を塗布することができる。例えば、弁機能部52の筒部59の下端面と平行部72の上面との間に接着剤を塗布することができる。
Such an adhesive is superior in that it can suppress deterioration of the adhesive performance due to the electrolytic solution, as compared with the case where, for example, an adhesive made of a modified silicone resin is used. Further, from the viewpoint of preventing the
また、取付部62の表面には、特に耐電解液性の観点から、腐食防止剤のコーティングを施して腐食防止被膜層を形成することが好ましい。特に取付部62をアルミニウム等の金属製とした場合に耐電解液性効果が大きいが、その他の材料から構成する場合にも耐電解液性を向上できる。
Further, it is preferable that the surface of the mounting
このようなコーティングは、取付部62を腐食防止剤の液体中に浸漬することにより施すことができる。これにより、取付部62の外側表面及び第1通路部63aに面する内側表面に腐食防止被膜層を形成することができる。このため、外装部材20内のガスによる外側表面の腐食及び第1通路部63aを通るガスによる内側表面の腐食を防止することができる。腐食防止剤の材料は特に限定されないが、耐酸性のものが好ましくリン酸クロメート処理等により形成することができる。
Such a coating can be applied by immersing the mounting
また、取付部62だけでなく、平行部72、弁機能部52の筒部59及び挿入部70の表面にも、同様のコーティングを施して腐食防止被膜層を形成してもよい。電解液による取付部62と包装材15、25との接着性能の劣化を抑制する観点からは、このようなコーティングは特に取付部62に施すことが有効である。
Further, not only the mounting
図59~図61はヒートシール工程の弁装置50の取り付け時の状態を説明する図である。これらの図において、包装材15の収納部16を省略している。図59に示すように、包装材15、25は固定具(不図示)によって対面した状態に固定される。弁装置50は治具91の把持部92により把持される。この時、把持部92は弁装置50の平行部72の第1平面Q1及び第2平面Q2を挟持する。平行な第1平面Q1及び第2平面Q2によって把持部92は第1平面Q1及び第2平面Q2の全面に容易に接触し、平行部72を確実に挟み込むことができる。
FIGS. 59 to 61 are diagrams illustrating a state when the
次に、治具91によって弁装置50が搬送され、図60に示すように互いに対面する包装材15、25間に弁装置50の取付部62が進入して設置される。この時、弁装置50は平行部72が包装材15、25の隙間に入り込まないように搬送される。これにより、弁装置50の筐体51の取付部62が包装材15、25の外周部に挟まれる。この時、弁装置50を配した辺の周縁シール部21が延びる方向(X方向)が第1平面Q1及び第2平面Q2とが平行になるように弁装置50が設置される。
Next, the
次に、図61に示すように、一対の加熱されたヒートシールバー93が包装材15、25の外周部分を外側から挟み込む。その結果、包装材15、25の外周部分がヒートシールバー93からの熱を受けて熱接着され、周縁シール部21が形成される。
Next, as shown in FIG. 61, a pair of heated heat seal bars 93 sandwich the outer peripheral portions of the
以上により、弁装置50の取付部62のみが包装材15、25に挟み込まれるようにして、弁装置50が周縁シール部21に固定される。この時、取付部62に含まれる第1、第2翼状部68、69(図55参照)は、両者の先鋭な端部を結ぶ線が周縁シール部21の延びる方向(X方向)に対して傾くことなく固定される。その後、一対のヒートシールバー93が所定の位置に退避するとともに、把持部92が弁装置50を解放し、所定の位置に退避する。
As described above, the
以上の工程では、把持部92は一対の平行な第1平面Q1及び第2平面Q2により、弁装置50をしっかりと把持することができる。このため、包装材15、25に対して弁装置50を所望の位置まで正確に搬送することができる。また、ヒートシール加工中に包装材15、25に対して弁装置50を所望の位置にしっかりと固定することができる。即ち、弁装置50を外装部材20に対して正確に位置合わせすることができる。ここでいう位置合わせには、X方向、Y方向及びZ方向の位置だけでなく、中心軸C1周りの角度を調整することが含まれる。従って、弁装置50の外装部材20への取り付けを容易にすることができる。
In the above steps, the
本実施形態によると、弁装置50の筐体51の外周面上には外装部材20の外側に配される平行な第1、第2平面Q1、Q2が設けられる。このため、ヒートシール工程で弁装置50を容易に把持して搬送や位置決めを行うことができる。従って、弁装置50を外装部材20に容易に取り付けることができる。
According to the present embodiment, parallel first and second planes Q1 and Q2 arranged outside the
また、筐体51は、第1平面Q1及び第2平面Q2を設けた平行部72が取付部62と弁機能部52との間に配置される。これにより、第1平面Q1及び第2平面Q2を把持部92により把持して包装材15、25の外側に配し、弁装置50を容易に設置できるとともに、把持する際の加圧力による弁機構の損傷を防止することができる。
Further, in the
また、取付部62の軸方向に垂直な断面形状が非円形であるので、通気路63を形成する取付部62内の第1通路部63aの断面積を確保してY方向の取付部62の厚みを小さくできる。従って、外装部材20に取付部62を強固に固定することができる。
Further, since the cross-sectional shape perpendicular to the axial direction of the mounting
また、取付部62が中央部から周縁シール部21に沿ったX方向の一方(第1方向)に向かうほど薄く形成された第1翼状部68と、X方向の他方(第1方向と反対の第2方向)に向かうほど薄く形成された第2翼状部69とを有する。これにより、取付部62の外周面は包装材15、25に覆われるそれぞれの面において滑らかな湾曲面を描いている。このため、周縁シール部21の取付部62を挟まない部分から挟む部分への厚みの変化が滑らかになる。従って、外装部材20に取付部62をより強固に固定することができる。
Further, the first wing-shaped
また、第1平面Q1及び第2平面Q2がX方向(第1方向及び第2方向)に平行であるので、把持部92を容易に移動させることができ、弁装置50の取り付け時の作業性をよくすることができる。
Further, since the first plane Q1 and the second plane Q2 are parallel to the X direction (first direction and second direction), the
尚、第2~第19実施形態の電動自動車1の蓄電デバイス10の弁装置50に本実施形態と同様の第1、第2平面Q1、Q2を設けてもよい。
Note that the
<第21実施形態>
次に、図62は第21実施形態の電動自動車1の蓄電デバイス10の弁装置50の側面断面図を示している。説明の便宜上、前述の図51~図61に示す第20実施形態と同様の部分には同一の符号を付している。第20実施形態の弁装置50はガス抜きを繰り返し可能なボールスプリング型の逆止弁であったが、本実施形態の弁装置50は1回限りのガス抜きが可能破壊弁を構成する。その他の部分は第20実施形態と同様である。
<21st Embodiment>
Next, FIG. 62 shows a side sectional view of the
弁装置50は通気路63を閉塞する薄板またはフィルムから成る破壊弁57を備えている。破壊弁57は例えば、排気口51bを覆うように筐体51に樹脂製の薄板またはラミネートフィルムを熱接着して形成される。
The
外装部材20の内部の圧力が上昇すると、通気路63を流通するガスが破壊弁57を押圧する。これにより、破壊弁57である薄板またはラミネートフィルムが筐体51から剥離することにより開弁する。
When the pressure inside the
本実施形態において、破壊弁57をアルミニウム等の金属製の薄板により形成して筐体51に接着してもよい。この時、図63に示すように、破壊弁57には中心付近から放射状に延びる溝部57aを形成するとより好ましい。溝部57aは破壊弁57を厚み方向に貫通しておらず、破壊弁57は他の部位に比べて溝部57a上で薄く形成されている。この場合、外装部材20内の圧力が上昇すると、破壊弁57が破断することによって開弁する。
In the present embodiment, the breaking
尚、弁装置50は、ポペット型、ダックビル型、アンブレラ型、ダイヤフラム型等であってもよい。また、弁装置50は逆止弁及び破壊弁のいずれかであってもよく、逆止弁及び破壊弁の両方を含んでいてもよい。
The
<第22実施形態>
次に、図64は第22実施形態の電動自動車1の蓄電デバイス10の弁装置50の底面図示している。説明の便宜上、前述の図51~図61に示す第20実施形態と同様の部分には同一の符号を付している。本実施形態は第20実施形態に対して弁装置50の平行部72の向きが異なっている。その他の部分は第20実施形態と同様である。
<22nd Embodiment>
Next, FIG. 64 shows a bottom view of the
弁装置50の筐体51は第20実施形態と同様に外装部材20の内側から外側に向かって取付部62、平行部72、弁機能部52の順に配される。取付部62は外装部材20に取り付けられ、弁機能部52は内部に弁機構を設けられる。平行部72の第1平面Q1及び第2平面Q2は、周縁シール部21が延びる方向(X方向)に垂直(略垂直の場合を含む)に配される。湾曲面Q3、Q4は第1、第2平面Q1、Q2の両端をそれぞれ連結し、弁機能部52の外形にZ方向に重なる。
The
本実施形態によると、第1平面Q1及び第2平面Q2が外装部材20の外側に配され、X方向(第1方向及び第2方向)に垂直である。このため、把持部92を容易に移動させることができ、弁装置50の取り付け時の作業性をよくすることができる。
According to the present embodiment, the first plane Q1 and the second plane Q2 are arranged outside the
尚、第1平面Q1及び第2平面Q2はX方向に平行または垂直に限られず、弁装置50の取り付け時の作業性が低下するが、様々な方向に向けて配することができる。
The first plane Q1 and the second plane Q2 are not limited to parallel or vertical in the X direction, and the workability at the time of mounting the
尚、第2~第19実施形態の電動自動車1の蓄電デバイス10の弁装置50に本実施形態と同様の第1、第2平面Q1、Q2を設けてもよい。
Note that the
<第23実施形態>
次に、図65は第23実施形態の電動自動車1の蓄電デバイス10の弁装置50の正面図を示している。説明の便宜上、前述の図51~図61に示す第20実施形態と同様の部分には同一の符号を付している。本実施形態は第20実施形態に対して弁装置50の構成が異なっている。その他の部分は第20実施形態と同様である。
<23rd Embodiment>
Next, FIG. 65 shows a front view of the
弁装置50の筐体51は外装部材20の内側から外側に向かって取付部62、弁機能部52、平行部72の順に配される。取付部62は外装部材20に取り付けられる。弁機能部52は内部に弁機構を設けられる。平行部72はX方向に平行な第1平面Q1及び第2平面Q2を設けられる。
The
本実施形態によると、弁機構を有した弁機能部52の外側に、第1、第2平面Q1、Q2を有した平行部72が配置される。これにより、第1平面Q1及び第2平面Q2を把持部92により把持して包装材15、25の外側に配し、弁装置50を容易に設置できるとともに、把持する際の加圧力による弁機構の損傷を防止することができる。
According to this embodiment, a
尚、第22実施形態と同様に、平行部72の第1平面Q1及び第2平面Q2を、周縁シール部21が延びる方向(X方向)に垂直に配してもよい。
Note that, as in the 22nd embodiment, the first plane Q1 and the second plane Q2 of the
また、第2~第19実施形態の電動自動車1の蓄電デバイス10の弁装置50に本実施形態と同様の第1、第2平面Q1、Q2を設けてもよい。
Further, the
<第24~第25実施形態>
次に、図66、図67は第24実施形態及び第25実施形態の電動自動車1の蓄電デバイス10の弁装置50の底面図を示している。説明の便宜上、前述の図51~図61に示す第20実施形態と同様の部分には同一の符号を付している。これらの実施形態は第20実施形態に対して弁装置50の取付部62の形状が異なっている。その他の部分は第20実施形態と同様である。
<24th to 25th embodiments>
Next, FIGS. 66 and 67 show bottom views of the
図66に示す弁装置50の筐体51は取付部62の外形の軸方向に垂直な断面形状を非円形の六角形に形成される。図67に示す弁装置50の筐体51は取付部62の外形の軸方向に垂直な断面形状を非円形の四角形に形成される。
The
これらの実施形態においても上記と同様に、筐体51が外装部材20の外側に配される第1、第2平面Q1、Q2を有するので、弁装置50を外装部材20に容易に取り付けることができる。尚、取付部62の外形の軸方向に垂直な断面形状は四角形、六角形に限られず、他の多角形でもよい。
In these embodiments as well, similarly to the above, since the
<第26実施形態>
次に、図68は第26実施形態の電動自動車1の蓄電デバイス10の弁装置50の底面図を示している。説明の便宜上、前述の図51~図61に示す第20実施形態と同様の部分には同一の符号を付している。本実施形態は第20実施形態に対して弁装置50の取付部62の形状が異なっている。その他の部分は第20実施形態と同様である。
<26th Embodiment>
Next, FIG. 68 shows a bottom view of the
弁装置50の筐体51は取付部62の外形の軸方向に垂直な断面形状を円形に形成される。本実施形態においても上記と同様に、筐体51が外装部材20の外側に配される第1、第2平面Q1、Q2を有するので、弁装置50を外装部材20に容易に取り付けることができる。尚、取付部62の外形の軸方向に垂直な断面形状を長軸がX方向に平行な楕円形に形成してもよい。
The
<第27実施形態>
次に、図69は第27実施形態の電動自動車1の蓄電デバイス10の弁装置50の側面断面図を示している。説明の便宜上、前述の図51~図61に示す第20実施形態と同様の部分には同一の符号を付している。本実施形態は第20実施形態に対して弁装置50の構造が異なっている。その他の部分は第20実施形態と同様である。
<27th Embodiment>
Next, FIG. 69 shows a side sectional view of the
弁装置50の筐体51は弁機構を設けた弁機能部52(図54参照)が取付部62と一体化され、取付部62内に弁機構が設けられる。これにより、外装部材20の内側から外側に向かって取付部62、平行部72の順に配される。取付部62は外装部材20に取り付けられ、内部に弁機構を設けられる。平行部72の第1平面Q1及び第2平面Q2は外装部材20の外側に配置され、周縁シール部21が延びる方向(X方向)に平行に配される。
In the
本実施形態においても上記と同様に、筐体51が外装部材20の外側に配される第1、第2平面Q1、Q2を有するので、弁装置50を外装部材20に容易に取り付けることができる。第22実施形態と同様に、平行部72の第1平面Q1及び第2平面Q2を、周縁シール部21が延びる方向(X方向)に垂直に配してもよい。
In the present embodiment as well, since the
尚、弁機構を取付部62に設けると、外装部材20の熱接着時にヒートシールバー93(図59参照)の熱及び圧力によって弁機構を損傷する虞がある。このため、他の実施形態のように、弁機構を外装部材20の外側に配置するとより望ましい。
If the valve mechanism is provided on the mounting
<第28実施形態>
次に、図70は第28実施形態の電動自動車1の蓄電デバイス10の弁装置50の側面断面図を示している。説明の便宜上、前述の図51~図61に示す第1実施形態と同様の部分には同一の符号を付している。本実施形態は第20実施形態に対して弁装置50の構造が異なっている。その他の部分は第20実施形態と同様である。
<28th Embodiment>
Next, FIG. 70 shows a side sectional view of the
弁装置50の筐体51は弁機構を設けた弁機能部52(図54参照)に第1、第2平面Q1、Q2が設けられる。これにより、外装部材20の内側から外側に向かって取付部62、弁機能部52の順に配される。取付部62は外装部材20に取り付けられる。弁機能部52の第1平面Q1及び第2平面Q2は外装部材20の外側に配置され、周縁シール部21が延びる方向(X方向)に平行に配される。
The
本実施形態においても上記と同様に、筐体51が外装部材20の外側に配される第1、第2平面Q1、Q2を有するので、弁装置50を外装部材20に容易に取り付けることができる。第22実施形態と同様に、平行部72の第1平面Q1及び第2平面Q2を、周縁シール部21が延びる方向(X方向)に垂直に配してもよい。
In the present embodiment as well, since the
尚、第20~第26実施形態の弁装置50の平行部72に設けられる第1、第2平面Q1、Q2が、弁機能部52の弁機構上を通るXY面内まで上方に延びて形成されてもよい。
The first and second planes Q1 and Q2 provided in the
第20~第28実施形態において、通気路63の軸方向に垂直な断面形状を多角形、楕円、長円等により形成してもよい。弁機能部52の軸方向に垂直な断面形状を多角形、楕円、長円等により形成してもよい。
In the 20th to 28th embodiments, the cross-sectional shape perpendicular to the axial direction of the
また、第1、第2平面Q1、Q2の両端をそれぞれ連結する湾曲面Q3、Q4を平面により形成してもよく、屈曲した複数の平面により形成してもよい。これにより、第1、第2平面Q1、Q2を設けた平行部72または弁機能部52の軸方向に垂直な断面形状は、四角形、六角形、八角形等の多角形により形成される。
Further, the curved surfaces Q3 and Q4 connecting both ends of the first and second planes Q1 and Q2 may be formed by planes, or may be formed by a plurality of bent planes. As a result, the cross-sectional shape perpendicular to the axial direction of the
また、第2~第19実施形態の電動自動車1の蓄電デバイス10の弁装置50に本実施形態と同様の第1、第2平面Q1、Q2を設けてもよい。
Further, the
<第29実施形態>
次に、図71、図72は第29実施形態の電動自動車1の蓄電デバイス10の弁装置50の正面図及び正面断面図を示している。説明の便宜上、前述の図1~図18に示す第1実施形態と同様の部分には同一の符号を付している。本実施形態は第1実施形態に対して弁装置50の構成が異なっている。その他の部分は第1実施形態と同様である。
<29th Embodiment>
Next, FIGS. 71 and 72 show a front view and a front sectional view of the
弁装置50は、弁機能部52、ガス通過部61及び取付部62を備えている。弁機能部52、ガス通過部61及び取付部62は、一体で構成されてもよく、別体で構成されてもよい。それぞれを別体で構成すると、各部の材料として異なる材料を選択することが可能となる。
The
弁機能部52、ガス通過部61及び取付部62はZ方向に並び、弁機能部52の下方にガス通過部61を介して取付部62が配置される。弁機能部52、ガス通過部61及び取付部62の外形は、それぞれZ方向に平行な中心軸を有する略円柱形状であり、互いに同軸である。
The
弁装置50の筐体51の弁機能部52部分は例えば金属、樹脂等により筒状に形成される。取付部62は管状の金属、樹脂等で構成され、外装部材20に取り付けられる。上記したように、取付部62は包装材15、25の最内層と直に接着する材料が好ましい。また、弁機能部52の筐体51の材質の融点を取付部62の材質の融点よりも高くするとよい。
The
取付部62の弁機能部52側とは反対側の先端(下端)の外周部にはコーナーR(例えば、R=0.2mm~2.0mm)が形成されている。これにより、蓄電素子11を傷つける可能性を低くできるとともに、包装材15、25の熱接着性樹脂層38の傷を防止することができる。尚、取付部62の先端の内周面上にコーナーRを設けてもよい。
A corner R (for example, R = 0.2 mm to 2.0 mm) is formed on the outer peripheral portion of the tip (lower end) of the mounting
ガス通過部61は例えば金属製パイプ、樹脂製パイプ等の管状部材により形成されている。ガス通過部61は取付部62と弁機能部52との間に設けられ、取付部62内を通過したガスを弁機能部52内へ通過させるように構成されている。ガス通過部61の長手方向の長さは、例えば10mm以上である。ガス通過部61の長手方向の長さを十分確保することによって、弁装置50が外装部材20に取り付けられた際に弁機能部52が外装部材20の外周よりも外側に離れて配置される。
The
弁装置50の弁機能部52、ガス通過部61及び取付部62の外形は断面円形に形成される。ガス通過部61及び取付部62は全体としては略円筒形状であり、ガス通過部61及び取付部62の内部には通気路63が形成されている。通気路63は、Z方向に沿って延びる。通気路63は断面円形である。ガス通過部61及び取付部62の径方向の厚みは、周方向に沿って概ね一定である。
The outer shapes of the
弁機能部52の外形の直径はガス通過部61及び取付部62の外形の直径よりも大きい。即ち、弁装置50をZ方向に視たとき、弁機能部52はガス通過部61及び取付部62の外形から、収納部16(図6参照)の深さ方向を含む各方向にはみ出している。その結果、弁機能部52とガス通過部61との境界には段差51cが形成されている。この段差51cにより、弁装置50はガス通過部61から弁機能部52に向かって不連続に拡幅された形状となる。
The outer diameter of the
即ち、弁機構を有する弁機能部52から管状のガス通過部61が導出され、弁機能部52がガス通過部61に対して拡幅される。このため、ガス通過部61は必要な断面積の通気路63を形成する最小限の外径を有していればよく、弁装置50を備えた蓄電デバイスパック5の軽量化が図られている。尚、筐体51から導出されるガス通過部61は必ずしも直線状である必要はなく、例えばL字形状であってもよい。
That is, the tubular
上述のように、弁装置50は外装部材20内で発生したガスに起因して外装部材20内の圧力が所定値以上となった場合に、外装部材20内のガスを外部に放出するように構成されている。仮に弁装置50の密封性が必要以上に高い場合には、外装部材20内の圧力が所定値以上となったとしても弁装置50が機能しない可能性がある。一方、弁装置50の密封性が必要以上に低い場合には、平常時(外装部材20内の圧力が所定値未満の時)に外部環境から外装部材20内へ水蒸気(水分)が侵入する可能性が高い。
As described above, the
本実施形態は弁装置50のヘリウムリーク量を調整することによって、弁装置50の高度な密封性と、外装部材20内への水蒸気の侵入の高度な抑制とを両立している。
In this embodiment, by adjusting the amount of helium leak in the
具体的には、25℃環境において、JIS Z2331:2006の「ヘリウム漏れ試験方法」における「真空吹付け法(スプレー法)」に規定された方法に準拠して測定される、弁装置50の二次側から一次側へのヘリウムリーク量が5.0×10-11Pa・m3/sec以上、5.0×10-6Pa・m3/sec以下にしている。これにより、弁装置50の高度な密封性と、外装部材20内への水蒸気の侵入の高度な抑制とを両立することができる。
Specifically, in a 25 ° C. environment, the valve device 50-2 is measured in accordance with the method specified in the "vacuum spraying method (spray method)" in the "helium leakage test method" of JIS Z2331: 2006. The amount of helium leak from the secondary side to the primary side is 5.0 × 10 -11 Pa · m 3 / sec or more and 5.0 × 10 -6 Pa · m 3 / sec or less. As a result, it is possible to achieve both a high degree of sealing performance of the
尚、弁装置50の二次側とは、弁装置50が外装部材20に取り付けられた場合における外装部材20の外側を示す。また、弁装置50の一次側とは、弁装置50が外装部材20に取り付けられた場合における外装部材20の内側を示す。
The secondary side of the
弁装置50において、ヘリウムリーク量の上限として、好ましくは約4.5×10-6Pa・m3/sec以下、より好ましくは約1.0×10-6Pa・m3/sec以下、さらに好ましくは約1.0×10-7Pa・m3/sec以下、さらに好ましくは約1.0×10-8Pa・m3/sec以下が挙げられる。
In the
これにより、ヘリウムリーク量の好ましい範囲として、5.0×10-11Pa・m3/secから4.5×10-6Pa・m3/sec程度、5.0×10-11Pa・m3/secから1.0×10-6Pa・m3/sec程度、5.0×10-11Pa・m3/secから1.0×10-7Pa・m3/sec程度、5.0×10-11Pa・m3/secから1.0×10-8Pa・m3/sec程度が挙げられる。 As a result, the preferable range of the helium leak amount is about 5.0 × 10 -11 Pa · m 3 / sec to 4.5 × 10 -6 Pa · m 3 / sec, 5.0 × 10 -11 Pa · m. From 3 / sec to 1.0 × 10 -6 Pa ・ m 3 / sec, 5.0 × 10 -11 Pa ・ m 3 / sec to 1.0 × 10 -7 Pa ・ m 3 / sec, 5. From 0 × 10 -11 Pa · m 3 / sec to 1.0 × 10 -8 Pa · m 3 / sec.
ヘリウムリーク量が上記の上限を充足することにより、外部環境から外装部材20内への水蒸気(水分)の侵入を高度に抑制することができる。また、ヘリウムリーク量が上記の下限を充足することにより、外装部材20内でガスが発生した場合に当該ガスを外部に放出することができる。尚、ヘリウムリーク量が小さすぎる場合には、外装部材20内で発生したガスを安定的に外装部材20の外部に放出することが難しい。また、そのような弁装置50が長期間開放されずに蓄電デバイス10が使用され続けると、内圧が設計値まで上昇した場合にも弁装置50が適切に開放されない可能性が高まる。
When the amount of helium leak satisfies the above upper limit, the invasion of water vapor (moisture) from the external environment into the
更に、弁装置50において、ヘリウムリーク量が5.0×10-11Pa・m3/secから2.0×10-10Pa・m3/sec程度の範囲、さらには5.0×10-11Pa・m3/secから1.5×10-10Pa・m3/sec程度の範囲に設定されていると、外部環境から外装部材20への水蒸気(水分)の侵入を、特に高度に抑制することができる。このようなヘリウムリーク量に設定するためには、後述の通り、従来の逆止弁では行われていない高水準にて、弁機構の弁座51aとボール54とが接する部分の形状を極めて精度高く設計・加工する必要がある。
Furthermore, the valve in the
具体的にヘリウムリーク試験は試験装置として、ヘリウムリークディテクターを用いる。また、弁装置50のガス弁(弁機能部52)をリークテスト用治具(ガス弁が塞がっているダミー弁装置を入れた場合には、ヘリウムリークが無い事を確認した治具)に設置して、テストポートを介してヘリウムリークディテクターに設置する。治具とヘリウムリークディテクター間でも、ヘリウムリークがないことを確認する。
Specifically, the helium leak test uses a helium leak detector as a test device. Further, the gas valve (valve function unit 52) of the
その後、弁装置50の一次側から13Paに真空引きし、弁装置50の二次側から99.99%のヘリウムガスをスプレーし、測定を開始する。スプレーは1~2秒間、待機時間は2~4秒間として、評価結果を記録する。なお、念の為、JIS Z2331:2006「ヘリウム漏れ試験方法」の「真空外覆法(真空フード法)」に規定された方法に準拠して、同じ弁装置50について、容積50mLのフードを被せて20秒間待機させ、測定結果が同様であることを確認してもよい。測定環境温度は、いずれも25℃である。
After that, evacuate from the primary side of the
弁装置50において、一次側と二次側の差圧(すなわち、弁装置50の開放圧力)としては、下限については、好ましくは約0.05MPa以上、より好ましくは約0.1MPa以上が挙げられる。上限については、好ましくは約1MPa以下、より好ましくは約0.3MPa以下が挙げられる。これにより、好ましい範囲としては、0.05~1MPa程度、0.05~0.3MPa程度、0.1~1MPa程度、0.1~0.3MPa程度が挙げられる。
In the
これらの差圧を充足することにより、外装部材20の内部でガスが発生した場合には、当該ガスを外部に好適に放出することができ、かつ、外部環境からの水蒸気(水分)の侵入を高度に抑制することができる。
By satisfying these differential pressures, when gas is generated inside the
弁装置50が取り付けられた蓄電デバイス10(外装部材20)の内部の設定圧力としては、一定圧力以下に設定されていることが好ましい。内圧の設定値は、弁装置付き包装体の種類に応じて適宜設定されるが、好ましくは約0.1MPa以下、より好ましくは約1.0×10-2MPa以下である。下限については例えば約1.0×10-10MPa以上が挙げられる。これにより、当該内部圧力の好ましい範囲としては、1.0×10-10~0.1MPa程度、1.0×10-10~1.0×10-2MPa程度が挙げられる。
The internal set pressure of the power storage device 10 (exterior member 20) to which the
弁装置50において、ヘリウムリーク量は、公知の方法により設定することができる。例えば、弁装置50の弁機能部52(弁機構)を構成している部材(例えば、ボール54、弁座51a、バネ56、排気口51b)の材料、形状、大きさ、さらにはバネ56によるボール54を押しつける力などを設計することによって、ヘリウムリーク量を調整することができる。
In the
例えば、弁機構のボール54または弁座51aの一方に弾性体を用い、他方に金属等の高硬度の部材を用いることにより、ヘリウムリーク量を5.0×10-11Pa・m3/sec以上、5.0×10-6Pa・m3/sec以下の範囲に設定しやすくなる。
For example, by using an elastic body for one of the
ヘリウムリーク量を小さくするためには、例えば弁機構のボール54及び弁座51aの両方に弾性体を用いることが有効である。しかし、前述したように、ヘリウムリーク量が小さくなりすぎると、外装部材20内で発生したガスを適切に外部に放出することが難しくなる。このため、弁機構を構成する部材の材料、形状、大きさ等については適宜調整する。例えば、弁機構において、ボール54と接触する弁座51aがボール54の表面形状に沿う形状であると、ヘリウムリーク量を上記範囲に設計しやすい。
In order to reduce the amount of helium leak, it is effective to use an elastic body for both the
即ち、弁装置50において、ヘリウムリーク量を5.0×10-11Pa・m3/secから2.0×10-10Pa・m3/sec程度の範囲、さらには5.0×10-11Pa・m3/secから1.5×10-10Pa・m3/sec程度の範囲に設定するためには、従来の逆止弁では行われていない高水準にて、弁機構の弁座51aとボール54とが接する部分の形状を極めて精度高く設計・加工する必要がある。
That is, the valve in the
例えば、弁座51aのボール54と接触する箇所及びボール54表面の表面平均粗さを20μm以下、好ましくは5μm以下、より好ましくは1μm以下とすること等が有効である。ただし、あまり高精度なもの同士を接触させた場合には弁装置50が適切に作動しない(弁機能部52が開放しない)という問題が生じ得る。このため、表面粗さは、ヘリウムリーク量が上記範囲となるように調整する必要がある。
For example, it is effective to set the surface contact roughness of the
図73は蓄電デバイスパック5の側面断面図を示している。蓄電デバイスパック5は複数の蓄電デバイス10がY方向に並設され、外装容器6内に収容される。尚、外装容器6内で複数の蓄電デバイス10を直に接触するように並設してもよく、蓄電デバイス10相互間に部材を挟んで並設してもよい。
FIG. 73 shows a side sectional view of the power
外装容器6には、各蓄電デバイス10の弁装置50が貫通する孔(不図示)が形成されている。弁装置50の少なくとも弁機能部52は、該孔から外装容器6の外側に突出している。即ち、各弁装置50において、ガス通過部61の長手方向の長さとしては、弁機能部52が外装容器6の外周よりも外側に位置する程度の長さが確保されている。
The
これにより、蓄電デバイスパック5において複数の弁装置50のいずれかが作動した際に、弁装置50から放出されたガスは外装容器6から離れた位置で放出される。従って、ガスが外装容器6の外側に放出されるため、ガスが外装容器6内に充満して外装部材20(図6参照)の外層を劣化させる事態を抑制することができる。
As a result, when any of the plurality of
また、蓄電デバイス10のY方向の長さが弁機能部52のY方向の長さよりも短い場合に、蓄電デバイス10をY方向に並べると、隣接する弁機能部52が干渉する。この時、ガス通過部61の長手方向の長さがある程度確保されているため、複数の弁装置50が扇状に広がる。これにより、外装部材20を互いに接触した状態で蓄電デバイス10を並べることができる。このため、弁機能部52のY方向の長さが長い場合に蓄電デバイスパック5の大型化を抑制することができる。
Further, when the length of the
本実施形態によると、弁装置50が取付部62と弁機能52との間にガス通過部61を有し、弁機能52が外装部材20の外周よりも外側に位置する。これにより、弁装置50から放出されたガスが外装部材20から離れた位置で放出されるため、外装部材20に当たりにくくなる。従って、外装部材20の外層の劣化を抑制することができる。
According to the present embodiment, the
また、ガス通過部の長さが10mm以上であるので、弁機能52が外装部材20の外周よりも外側に位置する蓄電デバイス10を容易に実現することができる。
Further, since the length of the gas passing portion is 10 mm or more, it is possible to easily realize the
尚、ガス通過部61の形状、長さを適宜設定することによって、弁装置50によってガスが放出される場所をコントロールすることができる。
By appropriately setting the shape and length of the
また、弁装置50ヘリウムリーク量を5.0×10-11Pa・m3/sec以上、5.0×10-6Pa・m3/sec以下にしている。これにより、外装部材20内の圧力が所定値以上となった際に弁装置50により確実に排気することができる。一方、平常時(外装部材20内の圧力が所定値未満の時)に外部環境から外装部材20内への水蒸気(水分)の侵入を防止することができる。
Further, the
尚、第2~第28実施形態の電動自動車1の蓄電デバイス10の弁装置50に本実施形態と同様のガス通過部61を設けてもよい。
Note that the
<第30実施形態>
次に、図74は第30実施形態の電動自動車1の蓄電デバイスパック5の側面断面図を示している。説明の便宜上、前述の図71~図73に示す第29実施形態と同様の部分には同一の符号を付している。本実施形態は第29実施形態に対して弁装置50の構造が異なっている。その他の部分は第29実施形態と同様である。
<30th Embodiment>
Next, FIG. 74 shows a side sectional view of the power
前述の第29実施形態は、蓄電デバイスパック5に含まれる蓄電デバイス10と同数の弁装置50が使用される。このため、弁装置50の数が増えると平常時に弁装置50の二次側から一次側に水蒸気(水分)が侵入する可能性が高くなる。言い換えると、1つの蓄電デバイス10当たりに浸入する水分の量が増える。また、弁装置50の数が増えると蓄電デバイスパック5のコストが増加する。これに対して本実施形態は複数の蓄電デバイス10に対して1つの弁装置50が設けられる。
In the 29th embodiment described above, the same number of
蓄電デバイスパック5は複数の蓄電デバイス10と、外装容器6とを含んでいる。蓄電デバイスパック5においては、複数の蓄電デバイス10に対して弁装置50が1つだけ設けられている。
The power
図75は弁装置50の上面図を示し、図76は図75のW-W断面図を示している。弁装置50は、弁機能52と、複数のガス通過部61と、複数の取付部62とを含んでいる。ガス通過部61はガス通過部61a、ガス通過部61b、ガス通過部61c及びガス通過部61dを含んでいる。弁機能52、ガス通過部61及び取付部62は一体で構成されてもよく、別体で構成されてもよい。
FIG. 75 shows a top view of the
弁機能52は、例えば金属、樹脂等で構成される筐体51内に上記と同様の弁機構が設けられる。弁機能52の下端部の筐体51内には通気路51eが複数(図76では4つ)に分岐して形成される。各通気路51eにはガス通過部61(61a~61d)が接続されており、各ガス通過部61(61a~61d)にはそれぞれ取付部62が連設されている。各取付部62は各蓄電デバイス10に取り付けられる。各ガス通過部61の形状は取り付け先の蓄電デバイス10の蓄電デバイスパック5内における位置に応じて適宜設定されている。
The
これにより、弁装置50は、複数の蓄電デバイス10にそれぞれ取り付けられる複数の取付部62を一の弁機能52から分岐して設けられる。尚、弁機能52(弁装置50)のヘリウムリーク量は、第29実施形態の弁装置50のヘリウムリーク量と同様である。
As a result, the
蓄電デバイスパック5のいずれかの蓄電デバイス10内の圧力が所定圧力に達すると、取付部62及びガス通過部61内を誘導されたガスがボール54を排気口51b側に押圧する。ボール54が押圧されてバネ56が縮むと、蓄電デバイス10内のガスはボール54と弁座51aとの間に形成された隙間を通る。ボール54と弁座51aとの間を通るガスはメンブレン58を透過し、排気口51bから蓄電デバイスパック5の外部に排出される。
When the pressure in any of the
本実施形態によると、弁装置50は複数の蓄電デバイス10にそれぞれ取り付けられる複数の取付部62を一の弁機能52から分岐して設けられる。これにより、蓄電デバイスパック5の弁機能52の数が減るため、弁装置50における微小な隙間から蓄電デバイス10内に水蒸気が浸入する可能性を低減することができる。言い換えると、1つの蓄電デバイス10当たりに浸入する水分の量を減らすことができる。また、弁装置50の数が減るため、蓄電デバイスパック5のコストを抑制することができる。
According to the present embodiment, the
第29、第30実施形態において、ガス通過部61の内部に乾燥剤が保持されていてもよい。例えば、ガス通過部61の内壁面上にシリカ等の乾燥剤が保持されると、弁装置50の二次側から一次側へ水蒸気が侵入した場合に該水蒸気の影響を低減することができる。
In the 29th and 30th embodiments, the desiccant may be held inside the
また、ガス通過部61、例えば、曲げ伸ばし可能な柔軟性を備えたフレキシブルチューブ等により構成されてもよい。これにより、ガスの排出場所をより自由に調整することができる。
Further, the
尚、第2~第28実施形態の電動自動車1の蓄電デバイス10の弁装置50に本実施形態と同様のガス通過部61を設けてもよい。
Note that the
第1~第30実施形態において、弁装置50及び電極端子12、13の位置関係を変更することができる。例えば、弁装置50が外装部材20の上辺に取り付けられるが、弁装置50を外装部材20のX方向に対向する側辺に取り付けてもよい。即ち、外装部材20がY方向の一端の底辺を除く3辺のいずれかに弁装置50を取り付けられていればよい。この時、X方向に対向する両側辺に電極端子12、13を配して電極端子12、13の一方と同じ辺に弁装置50を設けると、蓄電デバイスパック5の高さを抑制することができる。
In the first to thirtieth embodiments, the positional relationship between the
また、両方の電極端子12、13が外装部材20の周縁の同一の辺に配置され、弁装置50が2つの電極端子12、13の間に配置されてもよい。また、両方の電極端子12、13が外装部材20の周縁の同一の辺に配置され、電極端子12、13が配置された辺以外の辺に弁装置が配置されてもよい。
Further, both
また、蓄電デバイスパック5の外装容器6を温度調整機能を有した載置部材上に載置してもよい。例えば、載置部材を金属プレートにより形成して蓄電デバイスパック5の熱を放熱し、蓄電デバイス10の温度上昇を抑制することができる。この時、載置部材に循環水を流通してもよい。また、蓄電デバイス10が全固体電池等の場合に載置部材にヒータを設け、ヒータのオンオフによって蓄電デバイス10を適温に維持してもよい。
Further, the
また、蓄電デバイスパック5の外装容器6を液体吸収材により形成される載置部材上に載置してもよい。例えば、載置部材を不織布により形成し、蓄電デバイスパック5から電解液が漏れた際に載置部材により吸収することができる。
Further, the
また、駆動モータ3に電力を供給する蓄電デバイス10が二次電池から成るが、電気二重層コンデンサ(EDLC)、リチウムイオンキャパシタ等のキャパシタであってもよい。蓄電デバイス10がキャパシタの場合は、キャパシタにおける化学反応に起因して外装部材20内においてガスが発生し得る。
Further, although the
本発明によると、蓄電デバイスを搭載した電動自動車に広く利用可能である。 According to the present invention, it can be widely used in an electric vehicle equipped with a power storage device.
1 電動自動車
2 車輪
3 駆動モータ
5 蓄電デバイスパック
6 外装容器
8、9 保護カバー
10 蓄電デバイス
11 蓄電素子
12、13 電極端子
12a、13a タブフィルム
15、25 包装材
16、26 収納部
16a、26a 開口部
17、27 フランジ部
17a 弁装置配置部
20 外装部材
20a 折り線
21 周縁シール部
21a 凹部
22 梨地
23 凹条部
24 凸条部
34 基材層
36 バリア層
38 熱接着性樹脂層
50 弁装置
51 筐体
51a 弁座
51b 排気口
51c 段差
51d 流入口
51e 通気路
52 弁機能部
53 Oリング
54 ボール
56 バネ
55 バルブシート
57 破壊弁
57a 溝部
58 メンブレン
59 筒部
61、61a、61b、61c ガス通過部
62 取付部
62a 内端
63 通気路
63a 第1通路部
63b 第2通路部
63c 第3通路部
64 翼状延端部
65 ピラー
66 凸条部
68 第1翼状部
69 第2翼状部
70 挿入部
72 平行部
80 ヒートシール装置
81 基部
82 ヒートシールヘッド
82a 凸条部
82b 梨地
83 加熱部
91 治具
92 把持部
93 ヒートシールバー
K1~K3 ライン
P1 外側端縁
P2、P3 内側端縁
Q1 第1平面
Q2 第2平面
Q3、Q4 湾曲面
S1、S2、S3 空間
1 Electric vehicle 2 Wheels 3 Drive motor 5 Power storage device pack 6 Exterior container 8, 9 Protective cover 10 Power storage device 11 Power storage element 12, 13 Electrode terminal 12a, 13a Tab film 15, 25 Packaging material 16, 26 Storage part 16a, 26a Opening Parts 17, 27 Flange part 17a Valve device placement part 20 Exterior member 20a Folded line 21 Peripheral seal part 21a Recessed 22 Pear-skin 23 Concave part 24 Convex part 34 Base material layer 36 Barrier layer 38 Thermal adhesive resin layer 50 Valve device 51 Housing 51a Valve seat 51b Exhaust port 51c Step 51d Inflow port 51e Ventilation passage 52 Valve function part 53 O-ring 54 Ball 56 Spring 55 Valve seat 57 Destruction valve 57a Groove 58 Membrane 59 Cylinder 61, 61a, 61b, 61c Gas passage 62 Mounting part 62a Inner end 63 Ventilation passage 63a First passage part 63b Second passage part 63c Third passage part 64 Wing-shaped extension part 65 Pillar 66 Convex part 68 First wing-like part 69 Second wing-like part 70 Insertion part 72 Parallel Part 80 Heat seal device 81 Base 82 Heat seal head 82a Convex part 82b Pear-skin 83 Heating part 91 Jigger 92 Grip part 93 Heat seal bar K1 to K3 Line P1 Outer edge P2, P3 Inner edge Q1 First plane Q2 No. 2 planes Q3, Q4 Curved surfaces S1, S2, S3 Space
Claims (71)
少なくとも部分的に前記周縁シール部において前記外装部材に取り付けられるともに、前記収納部と外部空間とを連通可能にする弁装置を更に備えたことを特徴とする蓄電デバイス。 In a power storage device in which a power storage element is enclosed in an exterior member of a laminate having a heat-adhesive resin layer and mounted as a drive source in an electric vehicle, a peripheral edge in which the heat-adhesive resin layers facing each other are heat-bonded to each other. It has a seal portion and a storage portion formed at a predetermined depth with respect to the peripheral seal portion and accommodating the power storage element, and is orthogonal to the depth direction of the storage portion and the depth direction of the storage portion. The first direction is arranged in the front-rear direction or the left-right direction of the electric vehicle, and the depth direction of the storage portion and the second direction orthogonal to the first direction are arranged in the height direction of the electric vehicle.
A power storage device, which is attached to the exterior member at least partially at the peripheral seal portion, and further includes a valve device that enables communication between the storage portion and an external space.
前記第2部分の内端が前記周縁シール部の内側端縁から前記収納部に向かう方向に突出することを特徴とする請求項1に記載の蓄電デバイス。 The valve device includes a first portion in which a valve mechanism for reducing the pressure inside the exterior member when the pressure inside the exterior member rises due to gas generated inside the exterior member is formed therein, and the storage. It has a second portion formed inside with a ventilation path for guiding the gas generated in the portion to the valve mechanism.
The power storage device according to claim 1, wherein the inner end of the second portion projects from the inner edge of the peripheral edge seal portion in a direction toward the storage portion.
前記第1部分は前記周縁シール部の外側の端縁よりも外側に位置しており、前記第2部分の少なくとも一部は前記周縁シール部において前記熱接着性樹脂層に挟まれ、
前記収納部の深さ方向において、前記第1部分の長さは前記第2部分の長さよりも長く、前記第1部分と前記第2部分との境界には段差が形成されていることを特徴とする請求項1に記載の蓄電デバイス。 The valve device includes a first portion in which a valve mechanism for reducing the pressure inside the exterior member when the pressure inside the exterior member rises due to gas generated inside the exterior member is formed therein, and the storage. It has a second portion formed inside with a ventilation path for guiding the gas generated in the portion to the valve mechanism.
The first portion is located outside the outer edge of the peripheral edge seal portion, and at least a part of the second portion is sandwiched between the thermosetting resin layers in the peripheral edge seal portion.
In the depth direction of the storage portion, the length of the first portion is longer than the length of the second portion, and a step is formed at the boundary between the first portion and the second portion. The power storage device according to claim 1.
前記第1部分は前記周縁シール部の外側の端縁よりも外側に位置しており、前記第2部分の少なくとも一部は前記周縁シール部において前記熱接着性樹脂層に挟まれ、
前記第1方向の前記第2部分の長さは、前記収納部の深さ方向の前記第2部分の長さよりも長いことを特徴とする請求項1に記載の蓄電デバイス。 The valve device includes a first portion in which a valve mechanism for reducing the pressure inside the exterior member when the pressure inside the exterior member rises due to gas generated inside the exterior member is formed therein, and the storage. It has a second portion formed inside with a ventilation path for guiding the gas generated in the portion to the valve mechanism.
The first portion is located outside the outer edge of the peripheral edge seal portion, and at least a part of the second portion is sandwiched between the thermosetting resin layers in the peripheral edge seal portion.
The power storage device according to claim 1, wherein the length of the second portion in the first direction is longer than the length of the second portion in the depth direction of the storage portion.
前記第1部分は前記周縁シール部の外側の端縁よりも外側に位置しており、前記第2部分の少なくとも一部は前記周縁シール部において前記熱接着性樹脂層に挟まれ、
前記第2部分は前記第1方向の端部に近づくほど薄く形成された翼状延端部を有することを特徴とする請求項1に記載の蓄電デバイス。 The valve device includes a first portion in which a valve mechanism for reducing the pressure inside the exterior member when the pressure inside the exterior member rises due to gas generated inside the exterior member is formed therein, and the storage. It has a second portion formed inside with a ventilation path for guiding the gas generated in the portion to the valve mechanism.
The first portion is located outside the outer edge of the peripheral edge seal portion, and at least a part of the second portion is sandwiched between the thermosetting resin layers in the peripheral edge seal portion.
The power storage device according to claim 1, wherein the second portion has a wing-shaped extending end portion formed thinner toward the end portion in the first direction.
前記第1部分は前記周縁シール部の外側の端縁よりも外側に位置しており、前記第2部分の少なくとも一部は前記周縁シール部において前記熱接着性樹脂層に挟まれ、
前記第2部分の外表面には、周方向に延びる凸条部が少なくとも1つ形成されていることを特徴とする請求項1に記載の蓄電デバイス。 The valve device includes a first portion in which a valve mechanism for reducing the pressure inside the exterior member when the pressure inside the exterior member rises due to gas generated inside the exterior member is formed therein, and the storage. It has a second portion formed inside with a ventilation path for guiding the gas generated in the portion to the valve mechanism.
The first portion is located outside the outer edge of the peripheral edge seal portion, and at least a part of the second portion is sandwiched between the thermosetting resin layers in the peripheral edge seal portion.
The power storage device according to claim 1, wherein at least one convex portion extending in the circumferential direction is formed on the outer surface of the second portion.
前記弁装置の内端は前記収納部の外側端縁よりも外側に位置し、前記通気路の延びる方向に沿って視たときに、前記第1部分の外形は前記第2部分の外形から前記収納部の深さ方向においてはみ出していることを特徴とする請求項1に記載の蓄電デバイス。 The valve device includes a first portion in which a valve mechanism for reducing the pressure inside the exterior member when the pressure inside the exterior member rises due to gas generated inside the exterior member is formed therein, and the storage. It has a second portion formed inside with a ventilation path for guiding the gas generated in the portion to the valve mechanism.
The inner end of the valve device is located outside the outer edge of the accommodating portion, and when viewed along the extending direction of the air passage, the outer shape of the first part is the same as the outer shape of the second part. The power storage device according to claim 1, wherein the storage unit protrudes in the depth direction.
前記弁装置の内端は前記収納部の外側端縁よりも外側に位置し、前記第1部分は前記第2部分よりも前記通気路の延びる方向に直交する断面における断面積が大きいことを特徴とする請求項1に記載の蓄電デバイス。 The valve device includes a first portion in which a valve mechanism for reducing the pressure inside the exterior member when the pressure inside the exterior member rises due to gas generated inside the exterior member is formed therein, and the storage. It has a second portion formed inside with a ventilation path for guiding the gas generated in the portion to the valve mechanism.
The inner end of the valve device is located outside the outer edge of the storage portion, and the first portion has a larger cross-sectional area than the second portion in a cross section orthogonal to the extending direction of the air passage. The power storage device according to claim 1.
前記周縁シール部の他面に設けられた前記凹凸は、第2凹部と、前記第2凹部よりも前記収納部の深さ方向の外側に突出した第2凸部とを含み、
前記第1凹部の底部及び前記第2凹部の底部が丸みを帯びていることを特徴とする請求項27~請求項30のいずれかに記載の蓄電デバイス。 The unevenness provided on one surface of the peripheral edge seal portion includes a first concave portion and a first convex portion that protrudes outward from the first concave portion in the depth direction of the storage portion.
The unevenness provided on the other surface of the peripheral edge seal portion includes a second concave portion and a second convex portion that protrudes outward from the second concave portion in the depth direction of the storage portion.
The power storage device according to any one of claims 27 to 30, wherein the bottom portion of the first recess and the bottom portion of the second recess are rounded.
前記収納部の深さ方向及び前記収納部の深さ方向に直交する第1方向が電動自動車の前後方向または左右方向に配置されるとともに、前記収納部の深さ方向及び前記第1方向に直交する第2方向が電動自動車の高さ方向に配置され、前記収納部の前記第1方向の長さが前記第2方向の長さよりも大きいことを特徴とする蓄電デバイスの製造方法。 In the method of manufacturing a power storage device mounted as a drive source in an electric vehicle, a step of preparing an exterior member having a storage portion by a laminate having a thermosetting resin layer, and a step of storing the power storage element in the storage portion and the above-mentioned A valve device comprising a step of joining the peripheral edge portion of the exterior member with the peripheral edge seal portion and packaging with the exterior member, and enabling communication between the storage portion and the external space, at least partially, heats the peripheral portion at the peripheral edge seal portion. It is sandwiched between adhesive resin layers and attached to the exterior member.
The first direction orthogonal to the depth direction of the storage portion and the depth direction of the storage portion is arranged in the front-rear direction or the left-right direction of the electric vehicle, and is orthogonal to the depth direction of the storage portion and the first direction. A method for manufacturing a power storage device, wherein the second direction is arranged in the height direction of the electric vehicle, and the length of the storage portion in the first direction is larger than the length in the second direction.
前記第2部分の内端が前記周縁シール部の内側端縁から前記収納部に向かう方向に突出することを特徴とする請求項57に記載の蓄電デバイスの製造方法。 The valve device has a first portion internally formed with a valve mechanism for discharging the gas generated in the storage portion to the external space, and a ventilation path for guiding the gas generated in the storage portion to the valve mechanism. Has a second part formed in
The method for manufacturing a power storage device according to claim 57, wherein the inner end of the second portion projects from the inner edge of the peripheral edge seal portion in a direction toward the storage portion.
前記第1部分は前記周縁シール部の外側の端縁よりも外側に位置しており、前記第2部分の少なくとも一部は前記周縁シール部において前記熱接着性樹脂層に挟まれ、
前記収納部の深さ方向において、前記第1部分の長さは前記第2部分の長さよりも長く、前記第1部分と前記第2部分との境界には段差が形成されていることを特徴とする請求項57に記載の蓄電デバイスの製造方法。 The valve device has a first portion internally formed with a valve mechanism for discharging the gas generated in the storage portion to the external space, and a ventilation path for guiding the gas generated in the storage portion to the valve mechanism. Has a second part formed in
The first portion is located outside the outer edge of the peripheral edge seal portion, and at least a part of the second portion is sandwiched between the thermosetting resin layers in the peripheral edge seal portion.
In the depth direction of the storage portion, the length of the first portion is longer than the length of the second portion, and a step is formed at the boundary between the first portion and the second portion. The method for manufacturing a power storage device according to claim 57.
前記第1部分は前記周縁シール部の外側の端縁よりも外側に位置しており、前記第2部分の少なくとも一部は前記周縁シール部において前記熱接着性樹脂層に挟まれ、
前記第1方向の前記第2部分の長さは、前記収納部の深さ方向の前記第2部分の長さよりも長いことを特徴とする請求項57に記載の蓄電デバイスの製造方法。 The valve device has a first portion internally formed with a valve mechanism for discharging the gas generated in the storage portion to the external space, and a ventilation path for guiding the gas generated in the storage portion to the valve mechanism. Has a second part formed in
The first portion is located outside the outer edge of the peripheral edge seal portion, and at least a part of the second portion is sandwiched between the thermosetting resin layers in the peripheral edge seal portion.
The method for manufacturing a power storage device according to claim 57, wherein the length of the second portion in the first direction is longer than the length of the second portion in the depth direction of the storage portion.
前記第1部分は前記周縁シール部の外側の端縁よりも外側に位置しており、前記第2部分の少なくとも一部は前記周縁シール部において前記熱接着性樹脂層に挟まれ、
前記第2部分は前記第1方向の端部に近づくほど薄く形成された翼状延端部を有することを特徴とする請求項57に記載の蓄電デバイスの製造方法。 The valve device has a first portion internally formed with a valve mechanism for discharging the gas generated in the storage portion to the external space, and a ventilation path for guiding the gas generated in the storage portion to the valve mechanism. Has a second part formed in
The first portion is located outside the outer edge of the peripheral edge seal portion, and at least a part of the second portion is sandwiched between the thermosetting resin layers in the peripheral edge seal portion.
The method for manufacturing a power storage device according to claim 57, wherein the second portion has a wing-shaped extension portion that is formed thinner as it approaches the end portion in the first direction.
前記第1部分は前記周縁シール部の外側の端縁よりも外側に位置しており、前記第2部分の少なくとも一部は前記周縁シール部において前記熱接着性樹脂層に挟まれ、
前記第2部分の外表面には、周方向に延びる凸条部が少なくとも1つ形成されていることを特徴とする請求項57に記載の蓄電デバイスの製造方法。 The valve device has a first portion internally formed with a valve mechanism for discharging the gas generated in the storage portion to the external space, and a ventilation path for guiding the gas generated in the storage portion to the valve mechanism. Has a second part formed in
The first portion is located outside the outer edge of the peripheral edge seal portion, and at least a part of the second portion is sandwiched between the thermosetting resin layers in the peripheral edge seal portion.
The method for manufacturing a power storage device according to claim 57, wherein at least one convex portion extending in the circumferential direction is formed on the outer surface of the second portion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2021524663A JP7533454B2 (en) | 2019-06-04 | 2020-02-17 | ELECTRICITY STORAGE DEVICE, ELECTRICITY STORAGE DEVICE AGGREGATE, ELECTRIC VEHICLE, AND METHOD FOR MANUFACTURING ELECTRICITY STORAGE DEVICE |
Applications Claiming Priority (12)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2019104889 | 2019-06-04 | ||
| JP2019104888 | 2019-06-04 | ||
| JP2019-104888 | 2019-06-04 | ||
| JP2019-104892 | 2019-06-04 | ||
| JP2019104893 | 2019-06-04 | ||
| JP2019104890 | 2019-06-04 | ||
| JP2019104892 | 2019-06-04 | ||
| JP2019104891 | 2019-06-04 | ||
| JP2019-104889 | 2019-06-04 | ||
| JP2019-104890 | 2019-06-04 | ||
| JP2019-104893 | 2019-06-04 | ||
| JP2019-104891 | 2019-06-04 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2020246072A1 true WO2020246072A1 (en) | 2020-12-10 |
Family
ID=73652411
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2020/006068 Ceased WO2020246072A1 (en) | 2019-06-04 | 2020-02-17 | Electricity storage device, electricity storage device assembly, electric vehicle, and method for manufacturing electricity storage device |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP7533454B2 (en) |
| WO (1) | WO2020246072A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2025030173A (en) * | 2023-08-23 | 2025-03-07 | プライムプラネットエナジー&ソリューションズ株式会社 | Prismatic secondary battery |
| US12362398B2 (en) | 2020-02-07 | 2025-07-15 | 24M Technologies, Inc. | Divided energy electrochemical cell systems and methods of producing the same |
| US12381277B2 (en) | 2020-06-17 | 2025-08-05 | 24M Technologies, Inc. | Electrochemical cells with flame retardant mechanism and methods of producing the same |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113078409B (en) * | 2021-04-20 | 2025-03-11 | 上海电气国轩新能源科技(苏州)有限公司 | A disassembly-resistant shared power battery module structure |
Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0240871B2 (en) * | 1983-04-30 | 1990-09-13 | Kyosan Denki Kk | |
| JPH04328241A (en) * | 1991-04-30 | 1992-11-17 | Fuji Photo Film Co Ltd | Safety valve for sealed nonaqueous battery |
| JP2005222788A (en) * | 2004-02-05 | 2005-08-18 | Nissan Motor Co Ltd | Seal part structure between laminate film and lead tab, laminate pack type lithium ion battery and method for manufacturing the same |
| WO2006098242A1 (en) * | 2005-03-17 | 2006-09-21 | Nec Corporation | Film enclosed electric device and production method therefor |
| JP2012079521A (en) * | 2010-09-30 | 2012-04-19 | Honda Motor Co Ltd | Battery for electric vehicle |
| KR20140003909A (en) * | 2012-07-02 | 2014-01-10 | 박성찬 | A battery which is improved damageability and repairability about low-speed impact for the electric vehicle |
| KR20140049737A (en) * | 2012-10-18 | 2014-04-28 | 주식회사 엘지화학 | Wrapping material for secondary battery |
| KR20140067246A (en) * | 2012-11-26 | 2014-06-05 | 주식회사 엘지화학 | Battery cell having nozzle member |
| CN204793061U (en) * | 2015-05-29 | 2015-11-18 | 山东精工电子科技有限公司 | Take soft package lithium -ion battery of air bleeding valve |
| CN105789518A (en) * | 2016-04-06 | 2016-07-20 | 河南环宇赛尔新能源科技有限公司 | Soft-package lithium ion battery with safety valve |
| JP2016152231A (en) * | 2015-02-16 | 2016-08-22 | 有量科技股▲ふん▼有限公司 | Exhaust structure for lithium battery |
| JP2016162491A (en) * | 2015-02-26 | 2016-09-05 | 三井化学株式会社 | Lithium ion battery |
| KR20190002992A (en) * | 2017-06-30 | 2019-01-09 | 에스케이이노베이션 주식회사 | Secondary cell |
-
2020
- 2020-02-17 JP JP2021524663A patent/JP7533454B2/en active Active
- 2020-02-17 WO PCT/JP2020/006068 patent/WO2020246072A1/en not_active Ceased
Patent Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0240871B2 (en) * | 1983-04-30 | 1990-09-13 | Kyosan Denki Kk | |
| JPH04328241A (en) * | 1991-04-30 | 1992-11-17 | Fuji Photo Film Co Ltd | Safety valve for sealed nonaqueous battery |
| JP2005222788A (en) * | 2004-02-05 | 2005-08-18 | Nissan Motor Co Ltd | Seal part structure between laminate film and lead tab, laminate pack type lithium ion battery and method for manufacturing the same |
| WO2006098242A1 (en) * | 2005-03-17 | 2006-09-21 | Nec Corporation | Film enclosed electric device and production method therefor |
| JP2012079521A (en) * | 2010-09-30 | 2012-04-19 | Honda Motor Co Ltd | Battery for electric vehicle |
| KR20140003909A (en) * | 2012-07-02 | 2014-01-10 | 박성찬 | A battery which is improved damageability and repairability about low-speed impact for the electric vehicle |
| KR20140049737A (en) * | 2012-10-18 | 2014-04-28 | 주식회사 엘지화학 | Wrapping material for secondary battery |
| KR20140067246A (en) * | 2012-11-26 | 2014-06-05 | 주식회사 엘지화학 | Battery cell having nozzle member |
| JP2016152231A (en) * | 2015-02-16 | 2016-08-22 | 有量科技股▲ふん▼有限公司 | Exhaust structure for lithium battery |
| JP2016162491A (en) * | 2015-02-26 | 2016-09-05 | 三井化学株式会社 | Lithium ion battery |
| CN204793061U (en) * | 2015-05-29 | 2015-11-18 | 山东精工电子科技有限公司 | Take soft package lithium -ion battery of air bleeding valve |
| CN105789518A (en) * | 2016-04-06 | 2016-07-20 | 河南环宇赛尔新能源科技有限公司 | Soft-package lithium ion battery with safety valve |
| KR20190002992A (en) * | 2017-06-30 | 2019-01-09 | 에스케이이노베이션 주식회사 | Secondary cell |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US12362398B2 (en) | 2020-02-07 | 2025-07-15 | 24M Technologies, Inc. | Divided energy electrochemical cell systems and methods of producing the same |
| US12381277B2 (en) | 2020-06-17 | 2025-08-05 | 24M Technologies, Inc. | Electrochemical cells with flame retardant mechanism and methods of producing the same |
| JP2025030173A (en) * | 2023-08-23 | 2025-03-07 | プライムプラネットエナジー&ソリューションズ株式会社 | Prismatic secondary battery |
Also Published As
| Publication number | Publication date |
|---|---|
| JPWO2020246072A1 (en) | 2020-12-10 |
| JP7533454B2 (en) | 2024-08-14 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106104845B (en) | Secondary cell | |
| JP7675154B2 (en) | Exterior material for power storage device and power storage device | |
| JP7718641B2 (en) | Pouch-type battery cell with venting and its manufacturing method | |
| JP5850830B2 (en) | Pouch-type lithium secondary battery | |
| KR100879893B1 (en) | Secondary battery with improved safety | |
| JP5679196B2 (en) | Secondary battery | |
| JP7533454B2 (en) | ELECTRICITY STORAGE DEVICE, ELECTRICITY STORAGE DEVICE AGGREGATE, ELECTRIC VEHICLE, AND METHOD FOR MANUFACTURING ELECTRICITY STORAGE DEVICE | |
| US20100291423A1 (en) | Electric storage device | |
| EP3806185B1 (en) | Battery | |
| KR20210013693A (en) | Battery, heat sealing device, and manufacturing method of battery | |
| JP7040293B2 (en) | battery | |
| US12308466B2 (en) | Valve device for power storage device and power storage device | |
| JP2020050439A (en) | Power storage device | |
| JP2020053381A (en) | Valve device for power storage device, and power storage device | |
| JP6530847B1 (en) | battery | |
| JP6530850B1 (en) | battery | |
| WO2020067131A1 (en) | Power storage device | |
| WO2019230745A1 (en) | Battery | |
| WO2022034768A1 (en) | Housing for power storage module, power storage module, and covering sheet for power storage module | |
| JP2020053387A (en) | Valve device for power storage device and power storage device | |
| JP7187927B2 (en) | storage device | |
| JP6530849B1 (en) | battery | |
| JP6530848B1 (en) | Battery, heat seal apparatus, and method of manufacturing battery | |
| KR20230162288A (en) | Stainless steel pouch film for the secondary battery and the manufacturing method thereof | |
| WO2024167009A1 (en) | Power storage device, power storage device case, and power storage device exterior material |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 20818309 Country of ref document: EP Kind code of ref document: A1 |
|
| ENP | Entry into the national phase |
Ref document number: 2021524663 Country of ref document: JP Kind code of ref document: A |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 20818309 Country of ref document: EP Kind code of ref document: A1 |