WO2020241012A1 - Wall structure - Google Patents
Wall structure Download PDFInfo
- Publication number
- WO2020241012A1 WO2020241012A1 PCT/JP2020/012924 JP2020012924W WO2020241012A1 WO 2020241012 A1 WO2020241012 A1 WO 2020241012A1 JP 2020012924 W JP2020012924 W JP 2020012924W WO 2020241012 A1 WO2020241012 A1 WO 2020241012A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- heat insulating
- wall structure
- plate
- support member
- base material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/56—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/242—Slab shaped vacuum insulation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
- Y02B80/10—Insulation, e.g. vacuum or aerogel insulation
Definitions
- This disclosure relates to the wall structure.
- Patent Document 1 describes a container house with reinforced heat insulation.
- the wall structure of this container house includes a side wall portion, a heat insulating panel located away from the side wall portion, and a finishing panel attached to a surface of the heat insulating panel opposite to the side wall portion.
- the heat insulating panel is a sandwich panel in which iron plates are attached to both sides of a heat insulating material such as expanded styrene.
- the vacuum heat insulating material may be deformed and affect the appearance of the heat insulating panel.
- One aspect of the wall structure according to the present disclosure is a plate material, a heat insulating plate which is arranged on one side in the thickness direction of the plate material and includes a vacuum heat insulating material, and a base which is arranged on the opposite side of the heat insulating plate from the plate material. It includes a material and a support member that supports the base material at a position away from the heat insulating plate.
- FIG. 1 is a plan sectional view showing the wall structure of the first embodiment.
- FIG. 2 is a partially broken perspective view showing a container having the same wall structure.
- FIG. 3A is a perspective view showing a fixed structure of the pillars provided on the wall structure to the ceiling
- FIG. 3B is a perspective view showing the fixed structure of the pillars on the floor.
- FIG. 4 is a perspective view showing the same container.
- FIG. 5 is a partially broken perspective view showing a container having the wall structure of the second embodiment.
- FIG. 6 is a side sectional view showing the same wall structure.
- FIG. 7 is a plan sectional view showing the same wall structure.
- FIG. 8 is a plan sectional view showing the wall structure of the third embodiment.
- FIG. 9 is a plan sectional view showing the wall structure of the fourth embodiment.
- (Embodiment 1) 1. 1. Outline
- the wall structure 1 of the first embodiment shown in FIG. 1 is arranged on one side of the plate material 2 and the plate material 2 in the thickness direction, and is opposite to the heat insulating plate 4 including the vacuum heat insulating material 3 and the plate material 2 of the heat insulating plate 4.
- a base material 5 arranged on the side and a support member 6 for supporting the base material 5 at a position away from the heat insulating plate 4 are provided.
- the base material 5 can be supported by the support member 6 at a position away from the heat insulating plate 4 including the vacuum heat insulating material 3. Therefore, in the wall structure 1 of one embodiment, when a fixing tool such as a screw is driven into the base material 5, the fixing tool is stuck in the vacuum heat insulating material 3 to release the decompression state of the vacuum heat insulating material 3 and have heat insulating properties. Can be prevented from being lowered, and the deterioration of the heat insulating property of the wall structure 1 can be suppressed.
- FIG. 2 shows a partially broken perspective view of the container 100 having the wall structure 1 of the present embodiment.
- FIG. 2 is a view of the container 100 shown in FIG. 4 cut in a cross section parallel to the longitudinal direction.
- each configuration will be described using the front-back, up-down, and left-right directions shown in FIGS. 2 and 4.
- the direction in which the plate material 2 is located with respect to the heat insulating plate 4 is defined as the front, the opposite direction is defined as the rear, and the direction in which the wave peaks and valleys of the corrugated plate 2 are lined up is defined as the left-right direction.
- the direction orthogonal to the front-back direction and the left-right direction is defined as the vertical direction.
- the wall structure 1 includes a plate material 2, a heat insulating plate 4 including the vacuum heat insulating material 3, a base material 5, and a support member 6.
- the container 100 having the wall structure 1 shown in FIG. 4 is a rectangular parallelepiped box body having a storage space inside and being long in one direction (specifically, the left-right direction).
- the container 100 is a cold storage container used when transporting freight using, for example, a ship or a freight train.
- the cold storage container is provided with an air conditioner such as a refrigerator in order to keep the temperature of the internal space low.
- the container 100 includes a bottom wall 101, a ceiling wall 102, and four side walls 103 that surround the space between the bottom wall 101 and the ceiling wall 102.
- each of the two front and rear side walls 103 includes the wall structure 1 shown in FIG.
- the wall structure 1 provided in the front side wall 103 will be described.
- the wall structure 1 provided on the rear side wall 103 is a structure opposite to that of the wall structure 1 provided on the front side wall 103.
- the support member 6 is a pillar 7 (specifically, a plurality of pillars 7) located between the heat insulating plate 4 and the base material 5.
- the pillar 7 is made of metal, for example, a channel steel having a U-shaped cross section.
- the pillar 7 is supported by a pillar holder 70 attached to each of the ceiling (specifically, the ceiling wall 102) and the floor (specifically, the bottom wall 101) of the container 100.
- the pillar holder 70 is made of a resin material having high heat insulating properties such as vinyl chloride resin and nylon resin. Therefore, the heat of the ceiling wall 102 and the bottom wall 101 of the container 100 is not easily transferred to the pillar 7.
- the plurality of pillars 7 are located at intervals in the left-right direction.
- the plurality of pillars 7 are arranged so that, for example, the distance between two adjacent pillars 7 is slightly smaller than the length of the base material 5 in the left-right direction.
- the abutting ends of the two base materials 5 arranged in the left-right direction are fixed to each pillar 7.
- the plate material 2 has a corrugated shape in this embodiment.
- the plate material 2 has a plurality of peaks 20 and a plurality of valleys 21.
- the plate material 2 is made of metal.
- the plate material 2 is formed by pressing a metal plate or the like to form a corrugated shape.
- Each of the plurality of mountain portions 20 is a portion protruding forward from the plurality of valley portions 21.
- the plurality of mountain portions 20 and the plurality of valley portions 21 are provided so that the mountain portions 20 and the valley portions 21 are arranged alternately in the left-right direction.
- the plurality of peaks 20 have the same shape and dimensions
- the plurality of valleys 21 have the same shape and dimensions.
- each of the plurality of valleys 21 is a flat plate and is parallel to the left-right direction.
- Each of the plurality of mountain portions 20 is a left-right connection connecting the projecting portion 200 located at the tip (that is, the front end) in the projecting direction, the left and right ends of the projecting portion 200, and the valley portions 21 located adjacent to the left and right thereof. It has a part 201 and.
- the protrusion 200 is a flat plate and is parallel to the left-right direction.
- the protrusion 200 is located on the front side of the valley 21.
- Each of the left and right connecting portions 201 is a flat plate and is inclined with respect to the protruding portion 200.
- Each of the left and right connecting portions 201 is inclined with respect to the left and right directions so that the portion closer to the protruding portion 200 in the left and right directions is located forward.
- the heat insulating plate 4 has a corrugated mounting surface 40 attached to the plate material 2, a back surface 41 facing the opposite side of the mounting surface 40, a first heat insulating portion 42, and a second having higher heat insulating properties than the first heat insulating portion 42.
- a heat insulating portion 43 is provided.
- the second heat insulating portion 43 has a higher heat insulating property per unit volume than the first heat insulating portion 42.
- the mounting surface 40 is the front surface of the heat insulating plate 4, and is composed of the surface (specifically, the front surface) of the first heat insulating portion 42.
- the corrugated mounting surface 40 has the same shape as the rear surface of the corrugated plate material 2.
- the corrugated mounting surface 40 has a plurality of peaks 40a and a plurality of valleys 40b.
- the plurality of mountain portions 40a and the plurality of valley portions 40b are provided so that the mountain portions 40a and the valley portions 40b are alternately arranged one by one in the left-right direction.
- the plurality of peaks 40a have the same shape and dimensions, and the plurality of valleys 40b have the same shape and dimensions.
- the plurality of mountain portions 40a have a protrusion 200 included in the plurality of mountain portions 20, a protrusion 40c corresponding to the left and right connection portions 201, and a left and right connection portion 40d.
- the protrusion 40c is flat and parallel to the left-right direction.
- the left and right connecting portions 40d are flat, and are inclined so that the portion closer to the protruding portion 40c in the left-right direction is located on the front side.
- Each of the plurality of valleys 40b is a plane and is parallel to the left-right direction.
- the heat insulating plate 4 includes a thick portion 44 which is a portion between the mountain portion 40a and the back surface 41, and a thin wall portion 45 which is a portion between the valley portion 40b and the back surface 41.
- the heat insulating plate 4 includes a plurality of thick portions 44 having the same number as the plurality of mountain portions 40a, and includes a plurality of thin wall portions 45 having the same number as the plurality of valley portions 40b.
- the thick-walled portions 44 and the thin-walled portions 45 are alternately arranged one by one in the left-right direction.
- the plurality of thick portions 44 have the same shape and dimensions, and the plurality of thin portions 45 have the same shape and dimensions.
- the back surface 41 is the rear surface of the heat insulating plate 4.
- the back surface 41 is a plane parallel to the left-right direction.
- a part of the back surface 41 is composed of the front surface (specifically, the rear surface) of the second heat insulating portion 43.
- the rest of the back surface 41 except for the part is composed of the front surface (specifically, the rear surface) of the first heat insulating portion 42.
- the first heat insulating portion 42 is made of a plate-shaped heat insulating material formed of a foamed resin such as polyurethane resin.
- the first heat insulating portion 42 is formed so that the front surface thereof is a corrugated mounting surface 40.
- the first heat insulating portion 42 is formed so as to have a plurality of recesses 420 accommodating the second heat insulating portion 43 on the rear surface thereof.
- the plurality of recesses 420 may be formed by forming the rear surface of the first heat insulating portion 42 into a flat surface and then cutting off a part of the rear surface.
- the second heat insulating portion 43 is composed of at least one vacuum heat insulating material 3.
- at least one vacuum heat insulating material 3 is a plurality of vacuum heat insulating materials 3.
- the plurality of vacuum heat insulating materials 3 have the same material, shape and dimensions as each other.
- Each of the plurality of vacuum heat insulating materials 3 has a core material 30 and an outer cover material 31 that covers the core material 30, and the inside covered by the outer cover material 31 is depressurized.
- the core material 30 can maintain the voids inside the core material 30 even when compressed (specifically, reduced pressure), and is formed of, for example, a fiber material.
- the fiber material include inorganic fibers such as glass wool and glass fiber.
- the core material 30 may be made of a material other than the fiber material.
- the outer cover material 31 is formed of a sheet having a gas barrier layer, a heat welding layer, and a protective layer.
- the gas barrier layer is a metal foil such as aluminum or a film on which metal or non-oxide is vapor-deposited.
- the heat welding layer is a film such as unstretched polypropylene. The heat welding layer is laminated on the inner surface of the gas barrier layer.
- the protective layer is a film such as nylon or polyethylene terephthalate. The protective layer is laminated on the outer surface of the gas barrier layer.
- the outer cover material 31 is made into a bag shape, the core material 30 is inserted into the bag-shaped outer cover material 31, and the inside of the bag-shaped outer cover material 31 is depressurized to form a bag shape. It is formed by heat-welding and sealing the opening portion of the outer cover material 31.
- the bag-shaped outer cover material 31 is depressurized so that the internal pressure becomes, for example, a vacuum degree of 1 to 10 Pa (Pascal).
- the vacuum heat insulating material 3 has a rectangular plate shape.
- the shape of the vacuum heat insulating material 3 is a shape that fits in the recess 420 on the rear surface of the first heat insulating portion 42.
- the vacuum heat insulating material 3 has a left-right length that fits in the thick portion 44, and has the same vertical length as the vertical length of the first heat insulating portion 42.
- each of the plurality of thick-walled portions 44 includes the first heat insulating portion 42 and the second heat insulating portion 43 (that is, the vacuum heat insulating material 3).
- the plurality of thin-walled portions 45 are composed of only the first heat insulating portion 42.
- the heat insulating plate 4 is attached to the corrugated plate material 2 so that the entire corrugated mounting surface 40 is in contact with the corrugated plate material 2.
- the heat insulating plate 4 may be adhered to the plate material 2 with an adhesive, may be fixed with a fixture such as a bolt or nut, or may be simply overlapped.
- the base material 5 is a plate-shaped member, such as gypsum board, calcium silicate board (specifically, calcium silicate board), and wooden board. Fixing tools such as screws can be driven into the base material 5.
- the thickness of the base material 5 is, for example, about 13 mm.
- the base material 5 is fixed to each of the plurality of pillars 7 constituting the support member 6.
- the base material 5 is fixed to the pillar 7 by using a fixture such as a screw, for example.
- the base material 5 may be fixed to the pillar 7 by adhesion or the like.
- the corrugated mounting surface 40 of the heat insulating plate 4 is attached to the corrugated plate material 2, and the base material 5 is attached to a plurality of pillars 7 located between the heat insulating plate 4 and the base material 5. Be done. By locating the plurality of pillars 7 between the heat insulating plate 4 and the base material 5, a space S1 is formed between the heat insulating plate 4 and the base material 5. The front-back length of the space S1 is, for example, about 15 mm. In the present embodiment, the plurality of pillars 7 hit the rear surface of the heat insulating plate 4 and support the heat insulating plate 4.
- the wall structure 1 includes a pipe 8 arranged between the heat insulating plate 4 and the base material 5 (that is, the space S1).
- the pipe 8 is a pipe for passing electrical wiring extending from an electric device (specifically, an air conditioner or the like) installed in the container 100.
- the pipe 8 is connected to the support member 6 (that is, the pillar 7) by a connecting member such as a binding band.
- the space S1 may be filled with a refractory material made of inorganic fibers such as glass wool and glass fiber.
- the container 100 includes the wall structure 1 described above on the front and rear side walls 103.
- the bottom wall 101 of the container 100 includes a flat plate-shaped bottom plate 105 that constitutes an outer wall material of the bottom wall 101, a plurality of rod-shaped members 104 arranged on the bottom plate 105, and a plurality of flat plate-shaped heat insulating plates 106.
- a plurality of flat plate-shaped base materials 107 mounted on the rod-shaped member 104 are provided.
- the plurality of rod-shaped members 104 are bridged between the pillar supports 70 that receive the lower ends of the pillars 7 provided on the front and rear side walls 103, and are located apart from the bottom plate 105.
- Each of the plurality of rod-shaped members 104 is a member whose longitudinal direction is the front-rear direction.
- Each of the plurality of flat plate-shaped heat insulating plates 106 is a general heat insulating material that does not contain the vacuum heat insulating material, and is located between two rod-shaped members 104 arranged in the left-right direction.
- the base material 107 rests on at least a plurality of rod-shaped members 104, and is supported by the plurality of rod-shaped members 104.
- the base material 107 may also be placed on the heat insulating plate 106.
- the ceiling wall 102 of the container 100 is composed of a corrugated plate member 108 constituting the outer wall material of the ceiling wall 102, a heat insulating plate 109 including a vacuum heat insulating material, and a plurality of rod-shaped members 60.
- the support member 110 and the base material 111 constituting the base of the ceiling are provided.
- the support member 110 is a member that supports the base material 111 at a position away from the heat insulating plate 109. That is, in the present embodiment, the ceiling wall 102 includes a wall structure common to the wall structure 1 included in the front and rear side walls 103.
- Each of the plurality of rod-shaped members 60 is a rod-shaped member bridged between the pillar receivers 70 that receive the upper ends of the pillars 7 provided on the front and rear side walls 103.
- the plurality of rod-shaped members 60 are located at intervals in the left-right direction.
- the plurality of rod-shaped members 60 extend in a direction orthogonal to the left-right direction (that is, in the front-rear direction).
- the corrugated mounting surface of the heat insulating plate 109 is attached to the corrugated plate material 108, the rod-shaped member 60 is located below the heat insulating plate 109, and the heat insulating plate 109 can be supported by the rod-shaped member 60.
- the base material 111 is in contact with the lower surface of the rod-shaped member 60 and is fixed to the rod-shaped member 60.
- the base material 111 is supported at a position away from the heat insulating plate 109, and a space S2 is formed between the base material 111 and the heat insulating plate 109. Piping for passing electrical wiring and the like can be arranged in the space S2.
- the base material 5 can be supported at a position away from the heat insulating plate 4 including the vacuum heat insulating material 3 by the plurality of pillars 7 constituting the support member 6. .. Therefore, in the wall structure 1 of the present embodiment, when a fixture such as a screw is driven into the base material 5, the fixture sticks into the vacuum heat insulating material 3 and the decompressed state of the vacuum heat insulating material 3 is released to provide heat insulating properties. Can be prevented from being lowered, and the deterioration of the heat insulating property of the wall structure 1 can be suppressed.
- the corrugated mounting surface 40 of the heat insulating plate 4 can be attached to the corrugated plate material 2, there is a gap between the mountain portion 20 of the plate material 2 and the heat insulating plate 4. It is possible to suppress the occurrence and improve the heat insulating property of the wall structure 1. Further, since it is possible to suppress the formation of a gap between the plate material 2 and the heat insulating plate 4, it is possible to suppress the occurrence of dew condensation on the back surface (that is, the rear surface) of the plate material 2 when the outside air temperature is low.
- the heat insulating plate 4 contains the vacuum heat insulating material 3 having high heat insulating properties, as compared with the case where the wall structure 1 is composed of only the first heat insulating portion 42 which is a general heat insulating material. Therefore, the heat insulating property can be ensured while suppressing the thickness of the heat insulating plate 4.
- each of the plurality of columns 7 supporting the base material 5 is connected to the bottom wall 101 and the ceiling wall 102 via the resin column receiver 70, the bottom wall It is possible to suppress the heat transfer of the 101 and the ceiling wall 102 to the pillar 7.
- the space S1 between the base material 5 and the heat insulating plate 4 can be used as a space for passing the pipe 8, and the spark generated when the electrical wiring is short-circuited is generated by the heat insulating plate 4. It is possible to prevent the heat insulating plate 4 from being damaged by hitting the surface.
- the heat insulating plate 4 when the heat insulating plate 4 is peeled off from the plate material 2 due to aged deterioration or the like, the heat insulating plate 4 can be supported by the support member 6, and the heat insulating plate 4 approaches the base material 5. You can prevent that.
- the wall structure provided in the ceiling wall 102 of the container 100 also has the same effect as the above-mentioned effect.
- the support member 6 is fixed to the upper support member 9 fixed to the ceiling (specifically, the plate member 108 of the ceiling wall 102) and the floor (specifically, the bottom plate 105 of the bottom wall 101).
- Each of the upper support member 9 and the lower support member 10 is a resin rail member whose longitudinal direction is the left-right direction in the present embodiment.
- the cross-sectional shape of the upper support member 9 and the lower support member 10 orthogonal to each other in the longitudinal direction is C-shaped.
- the upper support member 9 is fixed to the ceiling so as to be in contact with the rear surface of the upper end portion of the heat insulating plate 4 or to be located with a gap.
- the lower support member 10 is fixed to the floor so as to be in contact with the rear surface of the lower end portion of the heat insulating plate 4 or to be located with a gap.
- the upper end portion of the base material 5 is attached to the upper support member 9, and the lower end portion of the base material 5 is attached to the lower support member 10.
- the upper end portion of the base material 5 is inserted into the upper support member 9 through the opening of the lower surface of the upper support member 9, and the lower end portion of the base material 5 is lower supported through the opening of the upper surface of the lower support member 10. It is inserted in the member 10.
- the upper and lower ends of the base material 5 are supported by the upper and lower support members 9 and 10 at positions separated from the heat insulating plate 4.
- the movement of the base material 5 in the front-rear direction is regulated by the upper and lower support members 9 and 10.
- the upper and lower ends of the base material 5 may be fixed to the support members 9 and 10 by a fixing tool such as a screw or an appropriate fixing means such as adhesion.
- the wall structure 1 of the present embodiment is further provided with spacers 11 located between the upper support member 9 and the lower support member 10 and fixed to each of the heat insulating plate 4 and the base material 5.
- the spacer 11 is a member for forming a predetermined distance between the heat insulating plate 4 and the base material 5.
- the spacer 11 is a pin-shaped member having a longitudinal direction in the front-rear direction.
- the spacer 11 is formed of a resin having low thermal conductivity, such as a vinyl chloride resin or a nylon resin.
- the wall structure 1 of the present embodiment includes a plurality of spacers 11.
- the first end portion (specifically, the front end portion) of the spacer 11 in the longitudinal direction is fixed to the heat insulating plate 4 by adhesion or the like, and the second end portion (specifically, the rear end portion) in the longitudinal direction is adhered to or adheres to the base material 5. It is fixed with a fixture such as a screw.
- the plurality of spacers 11 are arranged between the upper support member 9 and the lower support member 10 at intervals in the vertical direction and the horizontal direction. It is preferable that each of the plurality of spacers 11 is fixed to the rear surface of the first heat insulating portion 42 of the back surface 41 of the heat insulating plate 4. The number of spacers 11 can be appropriately selected.
- the pipe 8 is connected to the spacer 11 by a connecting member such as a binding band.
- the ceiling wall 102 of the container 100 of the present embodiment has a wall structure common to the ceiling wall 102 of the container 100 of the first embodiment.
- the support member 110 is composed of a rod-shaped member 60 that is bridged between the upper support members 9 of the front and rear side walls 103.
- the base material 5 can be supported by the upper support member 9 and the lower support member 10 at a position away from the heat insulating plate 4 including the vacuum heat insulating material 3. Therefore, in the wall structure 1 of the present embodiment, when a fixture such as a screw is driven into the base material 5, the fixture sticks into the vacuum heat insulating material 3 and the decompressed state of the vacuum heat insulating material 3 is released to provide heat insulating properties. Can be prevented from being lowered, and the deterioration of the heat insulating property of the wall structure 1 can be suppressed.
- the upper support member 9 and the lower support member 10 are made of resin having low thermal conductivity, the heat of the bottom wall 101 and the ceiling wall 102 is generated by the upper support member 9 and the lower support member 9. It is possible to suppress transmission to the member 10, and it is easy to insulate the internal space of the container 100.
- the heat insulating plate 4 and the base material 5 are arranged. It is easy to keep the distance from 5 constant in the vertical direction.
- the support member 6 is a metal rod-shaped fixture 12.
- the fixture 12 is a bolt 13 and a nut 14 in this embodiment.
- the first end portion (specifically, the front end portion) in the longitudinal direction of the fixture 12 is fixed to the plate material 2, and the second end portion (specifically, the rear end portion) in the longitudinal direction of the fixture 12 is fixed to the base material 5. Will be done.
- the bolt 13 is attached to the plate material 2 so that the bolt 13 penetrates the plate material 2 in the front-rear direction and the head of the bolt 13 is located on the outside (that is, the front side) of the plate material 2.
- the bolt 13 penetrates the portion of the heat insulating plate 4 without the vacuum heat insulating material 3 (specifically, the first heat insulating portion 42 between the two adjacent vacuum heat insulating materials 3) in the front-rear direction.
- a total of three nuts 14 are attached to the bolt 13.
- the three nuts 14 are composed of a first nut 14a, a second nut 14b, and a third nut 14c.
- the first nut 14a, the second nut 14b, and the third nut 14c are arranged in this order from the front side to the rear side.
- the heat insulating plate 4 is fixed to the plate material 2.
- the distance between the first nut 14a and the second nut 14b is adjusted.
- the third nut 14c is housed in a recess 50 provided on the rear surface of the base material 5. By sandwiching the base material 5 between the second nut 14b and the third nut 14c, the base material 5 is supported by the bolt 13.
- the plate material 2, the heat insulating plate 4, and the base material 5 are integrated by a plurality of bolts 13.
- the plurality of bolts 13 are arranged at intervals in the vertical direction and the horizontal direction.
- the pipe 8 is connected to the bolt 13 by a connecting member such as a binding band.
- the ceiling wall 102 of the container 100 of the present embodiment has, for example, the same wall structure as the ceiling wall 102 of the container 100 of the first embodiment.
- the support member 110 is composed of a plurality of rod-shaped members 60 bridged between members corresponding to the front and rear pillar supports 70 fixed to the ceiling.
- the base material 5 is placed at a position away from the heat insulating plate 4 including the vacuum heat insulating material 3 by the metal rod-shaped fixture 12 (specifically, the bolt 13 and the nut 14). Can be supported. Therefore, in the wall structure 1 of the present embodiment, when a fixture such as a screw is driven into the base material 5, the fixture sticks into the vacuum heat insulating material 3 and the decompressed state of the vacuum heat insulating material 3 is released to provide heat insulating properties. Can be prevented from being lowered, and the deterioration of the heat insulating property of the wall structure 1 can be suppressed.
- the heat insulating plate 4 can be attached to the plate material 2 by a plurality of fixtures 12 (specifically, bolts 13 and nuts 14), the plate material 2 and the heat insulating plate 4 are attached. It does not have to be adhered with an adhesive or the like.
- the support member 6 is made of resin.
- the support member 6 is made of a resin having low thermal conductivity such as vinyl chloride resin or nylon resin.
- the support member 6 is located between the plate material 2 and the base material 5, and is fixed to each of the plate material 2 and the base material 5.
- the support member 6 is composed of a plurality of rectangular plates 15 having a vertical direction as a longitudinal direction, a front-rear direction as a lateral direction, and a horizontal direction as a thickness direction.
- the plurality of plate bodies 15 are located at intervals in the left-right direction from each other.
- each plate body 15 The front end (specifically, the front surface) of each plate body 15 is fixed to the rear surface of the valley portion 21 of the plate material 2, and the rear end (specifically, the rear surface) of each plate body 15 is fixed to the front surface of the base material 5. Fixing each plate body 15 and plate material 2 and fixing each plate body 15 and base material 5 are performed by appropriate fixing means such as adhesion, welding, and screw fixing. Each plate body 15 penetrates the portion of the heat insulating plate 4 that does not have the vacuum heat insulating material 3 (specifically, the first heat insulating portion 42 between the two adjacent vacuum heat insulating materials 3).
- the pipe 8 is connected to a part of the plate 15 among the plurality of plate 15 by a connecting member such as a binding band.
- the ceiling wall 102 of the container 100 of the present embodiment has, for example, the same wall structure as the ceiling wall 102 of the container 100 of the first embodiment.
- the support member 110 is composed of a plurality of rod-shaped members 60 bridged between members corresponding to the front and rear pillar supports 70 fixed to the ceiling.
- the base material 5 is supported at a position away from the heat insulating plate 4 including the vacuum heat insulating material 3 by the resin support member 6 (specifically, a plurality of plate bodies 15). be able to. Therefore, in the wall structure 1 of the present embodiment, when a fixture such as a screw is driven into the base material 5, the fixture sticks into the vacuum heat insulating material 3 and the decompressed state of the vacuum heat insulating material 3 is released to provide heat insulating properties. Can be prevented from being lowered, and the deterioration of the heat insulating property of the wall structure 1 can be suppressed.
- the resin support member 6 specifically, a plurality of plate bodies 15
- the plate material 2 and the base material 5 are connected via a support member 6 formed of a resin having low thermal conductivity, the heat of the plate material 2 is generated by the base material 5. It is possible to suppress the transmission to.
- the corrugated plate material 2 does not have to have a constant cross-sectional shape, and may have a corrugated cross section.
- the corrugated plate material 2 may have, for example, a corrugated plate having a flat plate shape at the end and a corrugated cross section at the center.
- the plate material 2 is not limited to a corrugated one, and may have a flat plate shape.
- the heat insulating plate 4 preferably has a flat mounting surface 40.
- the plate material 2 is not limited to the metal material, and may be formed of other materials such as resin.
- the plate material 2 is not limited to the outer wall material of the container 100, and may be a wall material of a building other than the container 100, a floor material, a ceiling material, or a roof material such as a folded plate roof.
- the wall structure 1 does not have to include the pipe 8. Further, the pipe 8 does not have to be connected to the support member 6, and may be connected to other members.
- the position of the second heat insulating portion 43 (that is, the vacuum heat insulating material 3) on the heat insulating plate 4 is not limited to the position shown in FIG.
- the heat insulating plate 4 may have a second heat insulating portion 43 (that is, the vacuum heat insulating material 3) attached to a rear surface provided on a flat surface of the first heat insulating portion 42 with an adhesive or the like.
- the second heat insulating portion 43 (that is, the vacuum heat insulating material 3) may be located inside the first heat insulating portion 42.
- the gap between the two adjacent vacuum heat insulating materials 3 may be located in the thick portion 44. Further, the gap between the two adjacent vacuum heat insulating materials 3 may be positioned so as to extend over a part of the thick portion 44 and a part of the thin wall portion 45.
- the number of the vacuum heat insulating materials 3 constituting the second heat insulating portion 43 can be appropriately selected. Further, the vertical length of the vacuum heat insulating material 3 may be shorter than the vertical length of the first heat insulating portion 42, and a plurality of vacuum heat insulating materials 3 may be positioned side by side in the vertical direction.
- each of the plurality of mountain portions 40a may have another shape such as a rectangular shape. Further, the shapes and dimensions of the plurality of mountain portions 40a may be different from each other. Further, the shapes and dimensions of the plurality of valley portions 40b may be different from each other. Further, the plurality of valley portions 40b are not limited to a flat surface, but may be a curved surface or an uneven surface.
- the back surface 41 of the heat insulating plate 4 is not limited to a flat surface, but may be an uneven surface.
- the thick portion 44 and the thin portion 45 may have the same thickness, or the thin portion 45 may be thicker than the thick portion 44.
- the pillar 7 of the wall structure 1 of the first embodiment is not limited to the metal one, and may be made of a resin having low thermal conductivity.
- the pillar 7 may be directly fixed to the ceiling (specifically, the ceiling wall 102) or the floor (specifically, the bottom wall 101), and the pillar holder 70 can be omitted.
- the pillar 7 may be formed by combining a resin having low thermal conductivity and a metal.
- each of the upper support member 9 and the lower support member 10 of the wall structure 1 of the second embodiment is not limited to one rail-shaped member, and is composed of a plurality of piece members located at intervals in the left-right direction. You may.
- the spacer 11 may not be provided.
- the plurality of spacers 11 may be arranged at positions overlapping the vacuum heat insulating material 3 depending on the shape and weight of the spacer 11 and the strength of the outer cover material 31 of the vacuum heat insulating material 3. Good.
- fixture 12 of the wall structure 1 of the third embodiment is not limited to the bolt 13 and the nut 14, and may be other members having a fixing function.
- the wall structure 1 of the third embodiment even if the bolt 13 does not penetrate the plate material 2 and is fixed to the plate material 2 so that the head of the bolt 13 is welded or adhered to the rear surface of the plate material 2. Good.
- the support member 6 of the wall structure 1 of the fourth embodiment is not limited to the rectangular plate-shaped plate body 15, and may be a pin-shaped member such as a spacer 11.
- a plurality of pin-shaped members are arranged between the plate material 2 and the base material 5 at intervals in the vertical direction and the horizontal direction.
- the container 100 may have a wall structure in which each of the six outer walls (that is, the bottom wall 101, the ceiling wall 102, and the four side walls 103) is common to the wall structure 1 of the present embodiment.
- the support member 6 of the wall structure 1 of the fourth embodiment is not limited to the one formed only of resin, and a member for improving strength and durability (for example, glass, carbon fiber, etc.) is mixed with the resin. It may be formed of a material, or may be formed by combining a metal and a resin.
- the wall structure (1) of the first aspect has the following configuration as in the first to fourth embodiments described above and the modified examples thereof.
- the wall structure (1) of the first aspect is arranged on one side of the plate material (2) and the plate material (2) in the thickness direction, and includes the vacuum heat insulating material (3), the heat insulating plate (4), and the heat insulating plate.
- a base material (5) arranged on the opposite side of the plate material (2) of (4) is provided.
- the wall structure (1) of the first aspect further includes a support member (6) that supports the base material (5) at a position away from the heat insulating plate (4).
- the base material (5) is placed at a position separated from the heat insulating plate (4) including the vacuum heat insulating material (3) by the support member (6). Can be supported. Therefore, in the wall structure (1) of the first aspect, when a fixture such as a screw is driven into the base material (5), the fixture sticks into the vacuum heat insulating material (3) to form the vacuum heat insulating material (3). It is possible to prevent the reduced pressure state from being released and the heat insulating property from being lowered. Thereby, in the wall structure (1) of the first aspect, the deterioration of the heat insulating property can be suppressed in the wall structure (1) including the heat insulating plate (4) including the vacuum heat insulating material (3).
- the wall structure (1) of the second embodiment additionally has the following configuration in addition to the configuration of the wall structure (1) of the first embodiment. Be prepared.
- the vacuum heat insulating material (3) has a core material (30) and an outer cover material (31) covering the core material (30), and the outer cover material. The inside covered with (31) is decompressed.
- the wall structure (1) of the third aspect adds the following configuration in addition to the configuration of the wall structure (1) of the first or second aspect. Prepare for.
- the support member (6) is a pillar (7) located between the heat insulating plate (4) and the base material (5), and the base material (5) is It is fixed to the pillar (7).
- the base material (5) is supported by the pillar (7) at a position away from the heat insulating plate (4) including the vacuum heat insulating material (3). can do.
- the wall structure (1) of the fourth aspect adds the following configuration in addition to the configuration of the wall structure (1) of the first or second aspect. Prepare for.
- the support member (6) is an upper support member (9) fixed to the ceiling and a lower support member (10) fixed to the floor.
- the upper end portion of the base material (5) is attached to the upper support member (9), and the lower end portion of the base material (5) is attached to the lower support member (10).
- the base material (5) is provided by the upper and lower support members (9) and (10), and the heat insulating plate (4) including the vacuum heat insulating material (3) is provided. ) Can be supported at a position away from.
- the wall structure (1) of the fifth aspect adds the following configuration in addition to the configuration of the wall structure (1) of the first or second aspect. Prepare for.
- the support member (6) is a metal rod-shaped fixture (12), and the first end portion of the fixture (12) in the longitudinal direction is a plate material (12). It is fixed to 2), and the second end portion of the fixture (12) in the longitudinal direction is fixed to the base material (5).
- the base material (5) is provided by the metal rod-shaped fixture (12), and the heat insulating plate (4) including the vacuum heat insulating material (3) is provided. Can be supported at a position away from.
- the wall structure (1) of the sixth aspect additionally includes the following configuration in addition to the configuration of the wall structure (1) of the fifth aspect.
- the fixture (12) is a bolt (13) and a nut (14).
- the base material (5) is supported at a position away from the heat insulating plate (4) with a simple structure such as a bolt (13) and a nut (14). can do.
- the wall structure (1) of the seventh aspect adds the following configuration in addition to the configuration of the wall structure (1) of the first or second aspect. Prepare for.
- the support member (6) is made of resin, and the support member (6) is located between the plate material (2) and the base material (5). It is fixed to each of 2) and the base material (5).
- the base material (5) is separated from the heat insulating plate (4) including the vacuum heat insulating material (3) by the resin support member (6). Can be supported in a fixed position. Further, in the wall structure (1) of the seventh aspect, since the support member (6) is made of a resin in which heat is not easily transferred, the heat of the plate material (2) is transferred to the base material (5) via the support member (6). It can be suppressed from being transmitted.
- the wall structure (1) of the eighth aspect is in addition to the configuration of the wall structure (1) of any one of the third to seventh aspects. , The following configurations are additionally provided.
- the plate material (2) is made of metal.
- the support member (6) suppresses heat transfer, it is made of metal whose temperature is likely to change according to the temperature change of the outside air temperature. It is easy to prevent the heat of the plate material (2) from being transferred to the base material (5) via the support member (6).
- the wall structure (1) of the ninth aspect is in addition to the configuration of the wall structure (1) of any one of the first to eighth aspects. , The following configurations are additionally provided.
- the wall structure (1) of the ninth aspect includes a pipe (8) arranged between the heat insulating plate (4) and the base material (5), and the pipe (8) is connected to the support member (6). Has been done.
- the space (S1) formed between the heat insulating plate (4) and the base material (5) is passed through the piping (8) through which electrical wiring or the like is passed. It can be used as an arrangement space for.
- the wall structure (1) of the tenth aspect is in addition to the configuration of the wall structure (1) of any one of the first to ninth aspects. , The following configurations are additionally provided.
- the plate material (2) has a corrugated shape
- the heat insulating plate (4) has a corrugated mounting surface (40) attached to the plate material (2).
- the wall structure (1) of the tenth aspect it is possible to suppress the formation of a gap between the plate material (2) and the heat insulating plate (4), and the heat insulating property of the wall structure (1). Can be improved.
- the wall structure (1) of the eleventh aspect is in addition to the configuration of the wall structure (1) of any one of the first to tenth aspects.
- the following configuration is additionally provided.
- the plate material (2) is the outer wall material of the container (100).
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Abstract
Description
本開示は、壁構造に関する。 This disclosure relates to the wall structure.
特許文献1には、断熱性が補強されたコンテナハウスが記載されている。このコンテナハウスの壁構造は、側壁部と、側壁部から離れて位置する断熱パネルと、断熱パネルの側壁部とは反対側の面に貼り付けられた仕上げパネルと、を備える。
断熱パネルは、発泡スチレンなどの断熱材の両面に、鉄板を貼り付けたサンドイッチパネルである。 The heat insulating panel is a sandwich panel in which iron plates are attached to both sides of a heat insulating material such as expanded styrene.
ところで、特許文献1に記載のコンテナハウスの壁構造では、断熱パネルとして、真空断熱材を含んだ断熱パネルを採用した場合、仕上げパネルにビス等の固定具を打ち付けると、真空断熱材が破損して減圧状態が解除され、断熱性が低下するおそれがある。
By the way, in the wall structure of the container house described in
また、何らかの原因で真空断熱材が破損して減圧状態が解除されると、真空断熱材が変形して、断熱パネルの外観へ影響を及ぼすおそれがある。 Also, if the vacuum heat insulating material is damaged for some reason and the decompression state is released, the vacuum heat insulating material may be deformed and affect the appearance of the heat insulating panel.
本開示では、真空断熱材を含んだ断熱板を備える壁構造において、断熱性の低下を抑制することができる壁構造を提案することを、目的とする。 It is an object of the present disclosure to propose a wall structure capable of suppressing a decrease in heat insulating property in a wall structure provided with a heat insulating plate containing a vacuum heat insulating material.
本開示に係る一態様の壁構造は、板材と、前記板材の厚み方向の片側に配置され、真空断熱材を含んだ断熱板と、前記断熱板の前記板材とは反対側に配置される下地材と、前記下地材を前記断熱板から離れた位置に支持する支持部材と、を備える。 One aspect of the wall structure according to the present disclosure is a plate material, a heat insulating plate which is arranged on one side in the thickness direction of the plate material and includes a vacuum heat insulating material, and a base which is arranged on the opposite side of the heat insulating plate from the plate material. It includes a material and a support member that supports the base material at a position away from the heat insulating plate.
(実施形態1)
1.概要
図1に示す実施形態1の壁構造1は、板材2と、板材2の厚み方向の片側に配置され、真空断熱材3を含んだ断熱板4と、断熱板4の板材2とは反対側に配置される下地材5と、下地材5を断熱板4から離れた位置に支持する支持部材6と、を備える。
(Embodiment 1)
1. 1. Outline The
上記構成を備えることで、一実施形態の壁構造1では、支持部材6によって下地材5を、真空断熱材3を含んだ断熱板4から離れた位置に支持することができる。そのため、一実施形態の壁構造1では、下地材5にビス等の固定具を打ち込んだ際に、この固定具が真空断熱材3に刺さって真空断熱材3の減圧状態が解除されて断熱性が低下することを防ぐことができ、壁構造1の断熱性の低下を抑制することができる。
By providing the above configuration, in the
2.詳細
続いて、実施形態1の壁構造1について更に詳しく説明する。図2には、本実施形態の壁構造1を備えるコンテナ100を示す一部破断した斜視図が示されている。図2は、図4に示すコンテナ100を長手方向と平行な断面で切断した図である。以下では、図2及び図4に示す前後、上下及び左右方向を用いて、各構成について説明する。断熱板4に対して板材2が位置する方向を前方と規定し、その反対方向を後方と規定し、波形の板材2の波の山部と谷部とが並ぶ方向を左右方向と規定し、前後方向及び左右方向に直交する方向を上下方向と規定している。
2. 2. Details Subsequently, the
図1及び図2に示すように、壁構造1は、板材2と、真空断熱材3を含んだ断熱板4と、下地材5と、支持部材6とを備える。
As shown in FIGS. 1 and 2, the
図4に示す壁構造1を備えるコンテナ100は、内部に収納空間を有する、一方向(詳しくは左右方向)に長尺な直方体状の箱体である。コンテナ100は、例えば、船舶や貨物列車などを用いて貨物を輸送する際に用いられる保冷コンテナである。保冷コンテナには、内部空間の温度を低温に保つために、冷凍機等の空調装置が設けられる。
The
コンテナ100は、底壁101と、天井壁102と、底壁101と天井壁102の間の空間を囲む四つの側壁103とを備える。本実施形態では、前後二つの側壁103のそれぞれが、図1に示す壁構造1を備える。以下では、前側の側壁103が備える壁構造1について説明する。後側の側壁103が備える壁構造1は、前側の側壁103が備える壁構造1と前後逆の構造である。
The
図1及び図2に示すように、支持部材6は、断熱板4と下地材5の間に位置する柱7(詳しくは複数の柱7)である。柱7は、金属製であり、例えば、断面U字状の溝形鋼である。柱7は、図3A及び図3Bに示すように、コンテナ100の天井(詳しくは天井壁102)と床(詳しくは底壁101)のそれぞれに取り付けられた柱受け70に支持されている。
As shown in FIGS. 1 and 2, the
柱受け70は、塩化ビニール樹脂、ナイロン樹脂等の断熱性の高い樹脂材料で形成される。そのため、柱7には、コンテナ100の天井壁102や底壁101の熱が伝わりにくい。
The
図1及び図2に示すように、複数の柱7は、左右方向に間隔をおいて位置する。複数の柱7は、例えば、隣接する二つの柱7間の距離が、下地材5の左右方向の長さよりも僅かに小さくなるように、配置される。各柱7には、左右方向に並ぶ二つの下地材5の突き合わさった端部がそれぞれ固定される。
As shown in FIGS. 1 and 2, the plurality of
板材2は、本実施形態では、波形である。板材2は、複数の山部20と複数の谷部21とを有する。板材2は、金属製である。板材2は、金属板をプレス加工等して波形に形成したものである。
The
複数の山部20のそれぞれは、複数の谷部21よりも前側に突出した部分である。複数の山部20と複数の谷部21とは、山部20と谷部21とが一つずつ左右方向に交互に並ぶように設けられている。本実施形態では、複数の山部20は、互いに同じ形状及び寸法であり、複数の谷部21は、互いに同じ形状及び寸法である。
Each of the plurality of
複数の谷部21のそれぞれは、本実施形態では、平板であり、左右方向に対して平行である。複数の山部20のそれぞれは、突出方向の先端(つまり前端)に位置する突出部200と、突出部200の左右端とその左右に隣接して位置する谷部21とを接続する左右の接続部201と、を有する。突出部200は、平板であり、左右方向に対して平行である。突出部200は、谷部21よりも前側に位置する。左右の接続部201のそれぞれは、平板であり、突出部200に対して傾いている。左右の接続部201のそれぞれは、左右方向において突出部200に近い部分ほど前方に位置するように、左右方向に対して傾いている。
In this embodiment, each of the plurality of
断熱板4は、板材2に取り付けられる波形の取付面40と、取付面40とは反対側を向く裏面41と、第一断熱部42と、第一断熱部42よりも断熱性の高い第二断熱部43と、を備える。第二断熱部43は、第一断熱部42よりも単位体積あたりの断熱性が高い。
The
取付面40は、断熱板4の前面であり、第一断熱部42の表面(詳しくは前面)で構成されている。波形の取付面40は、波形の板材2の後面と同じ形状を有する。波形の取付面40は、複数の山部40aと複数の谷部40bとを有する。複数の山部40aと複数の谷部40bとは、山部40aと谷部40bとが一つずつ左右方向に交互に並ぶように設けられている。複数の山部40aは、互いに同じ形状及び寸法であり、複数の谷部40bは、互いに同じ形状及び寸法である。
The mounting
複数の山部40aは、複数の山部20が有する突出部200と左右の接続部201に対応した突出部40cと左右の接続部40dを有する。突出部40cは、平面であり、左右方向に対して平行である。左右の接続部40dは、平面であり、左右方向において突出部40cに近い部分ほど前側に位置するように傾斜している。複数の谷部40bのそれぞれは、平面であり、左右方向に対して平行である。
The plurality of
断熱板4は、山部40aと裏面41との間の部分である厚肉部44と、谷部40bと裏面41との間の部分である薄肉部45と、を備える。断熱板4は、複数の山部40aと同数の複数の厚肉部44を備え、複数の谷部40bと同数の複数の薄肉部45を備える。複数の厚肉部44と複数の薄肉部45とは、厚肉部44と薄肉部45とが左右方向に一つずつ交互に並んでいる。複数の厚肉部44は、互いに同じ形状及び寸法であり、複数の薄肉部45は、互いに同じ形状及び寸法である。
The
裏面41は、断熱板4の後面である。本実施形態では、裏面41は、左右方向に対して平行な平面である。裏面41の一部は、第二断熱部43の表面(詳しくは後面)で構成されている。裏面41の前記一部を除く残りの部分は、第一断熱部42の表面(詳しくは後面)で構成されている。
The
第一断熱部42は、本実施形態では、ポリウレタン樹脂等の発泡樹脂で形成された板状の断熱材で構成されている。第一断熱部42は、その前面が波形の取付面40となるように成形される。第一断熱部42は、その後面に、第二断熱部43を収容する複数の凹部420を有するように成形される。なお、複数の凹部420は、第一断熱部42の後面を平面に成形した後、この後面の一部を切除することで形成されてもよい。
In the present embodiment, the first
第二断熱部43は、少なくとも一つの真空断熱材3で構成されている。本実施形態では、少なくとも一つの真空断熱材3は、複数の真空断熱材3である。
The second
複数の真空断熱材3は、互いに同じ材質、形状及び寸法を有する。複数の真空断熱材3のそれぞれは、芯材30と、芯材30を覆う外被材31と、を有し、外被材31で覆われる内部が減圧されたものである。
The plurality of vacuum
芯材30は、圧縮(詳しくは減圧)されてもその内部の空隙を維持することができるものであり、例えば、繊維材で形成される。繊維材としては、グラスウール、グラスファイバー等の無機繊維が挙げられる。なお、芯材30は、繊維材以外の材料で形成されてもよい。
The
外被材31は、ガスバリア層、熱溶着層、及び保護層を有するシートで形成される。ガスバリア層は、アルミニウム等の金属箔や、金属又は無酸化物が蒸着されたフィルムである。熱溶着層は、無延伸ポリプロピレン等のフィルムである。熱溶着層は、ガスバリア層の内面に積層される。保護層は、ナイロンやポリエチレンテレフタレート等のフィルムである。保護層は、ガスバリア層の外面に積層される。
The
真空断熱材3は、例えば、外被材31を袋状とし、袋状の外被材31の中に芯材30を挿入し、袋状の外被材31の内部を減圧し、袋状の外被材31の開口部分を加熱溶着して封止することで、形成される。袋状の外被材31は、例えば、内部圧力が真空度1~10Pa(パスカル)となるように、減圧される。
In the vacuum
本実施形態では、真空断熱材3は、矩形板状である。真空断熱材3の形状は、第一断熱部42の後面の凹部420に収まる形状である。真空断熱材3は、本実施形態では、厚肉部44に収まる左右長さを有し、第一断熱部42の上下長さと同じ上下長さを有する。
In the present embodiment, the vacuum
複数の真空断熱材3のうち、隣り合う二つの真空断熱材3は、断熱板4において、互いに左右方向に離れて位置する。隣り合う二つの真空断熱材3の間は、本実施形態では、薄肉部45に位置している。そのため、複数の厚肉部44のそれぞれは、第一断熱部42と第二断熱部43(つまり真空断熱材3)を含む。複数の薄肉部45は、第一断熱部42のみで構成されている。
Of the plurality of vacuum
断熱板4は、波形の板材2に対して、波形の取付面40の全体が接するように、板材2に取り付けられる。断熱板4は、板材2に対して、接着剤で接着してもよいし、ボルト・ナット等の固定具で固定してもよいし、単に重ね合わせてもよい。
The
下地材5は、板状の部材であり、石膏ボード、ケイカル板(詳しくはケイ酸カルシウム板)、木製ボード等である。下地材5には、ビス等の固定具を打ち込み可能である。下地材5の厚みは、例えば、13mm程度である。
The
下地材5は、支持部材6を構成する複数の柱7のそれぞれに固定される。下地材5は、例えば、ビス等の固定具を用いて柱7に固定される。なお、下地材5は、接着等で柱7に固定されてもよい。
The
本実施形態の壁構造1では、波形の板材2に断熱板4の波形の取付面40が取り付けられ、断熱板4と下地材5との間に位置する複数の柱7に下地材5が取り付けられる。断熱板4と下地材5との間に複数の柱7が位置することで、断熱板4と下地材5との間には、スペースS1が形成される。スペースS1の前後長さは、例えば、15mm程度である。本実施形態では、複数の柱7は、断熱板4の後面に当たって断熱板4を支持している。
In the
壁構造1は、断熱板4と下地材5の間(つまりスペースS1)に配置される配管8を備える。配管8は、コンテナ100に設置される電気機器(詳しくは空調装置等)から延びる電気配線を通すための管である。配管8は、結束バンド等の連結部材によって支持部材6(つまり柱7)に連結される。なお、スペースS1には、グラスウール、グラスファイバー等の無機繊維からなる耐火材を充填してもよい。
The
コンテナ100は、前後の側壁103に上述した壁構造1を備える。コンテナ100の底壁101は、底壁101の外壁材を構成する平板状の底板105と、底板105の上に配置された複数の棒状部材104及び複数の平板状の断熱板106と、複数の棒状部材104の上に載せられた複数の平板状の下地材107と、を備える。
The
複数の棒状部材104は、図2及び図3Bに示すように、前後の側壁103が備える柱7の下端部を受ける柱受け70の間に架け渡されており、底板105から離れて位置する。複数の棒状部材104のそれぞれは、前後方向を長手方向とする部材である。
As shown in FIGS. 2 and 3B, the plurality of rod-shaped
複数の平板状の断熱板106のそれぞれは、真空断熱材を含まない一般的な断熱材であり、左右方向に並ぶ二つの棒状部材104の間に位置する。下地材107は、少なくとも複数の棒状部材104の上に載っており、複数の棒状部材104によって支持されている。なお、下地材107は、断熱板106の上にも載っていてもよい。
Each of the plurality of flat plate-shaped
図2及び図3Aに示すように、コンテナ100の天井壁102は、天井壁102の外壁材を構成する波形の板材108と、真空断熱材を含んだ断熱板109と、複数の棒状部材60からなる支持部材110と、天井の下地を構成する下地材111と、を備える。支持部材110は、下地材111を断熱板109から離れた位置に支持する部材である。つまり、本実施形態では、天井壁102は、前後の側壁103が備える壁構造1と共通する壁構造を備える。
As shown in FIGS. 2 and 3A, the
複数の棒状部材60のそれぞれは、前後の側壁103が備える柱7の上端部を受ける柱受け70の間に架け渡された棒状の部材である。複数の棒状部材60は、左右方向に間隔をおいて位置する。複数の棒状部材60は、左右方向に対して直交する方向(つまり前後方向)に延びている。
Each of the plurality of rod-shaped
天井壁102では、波形の板材108に断熱板109の波形の取付面が取り付けられ、断熱板109の下方に棒状部材60が位置し、断熱板109は、棒状部材60によって支持可能である。下地材111は、棒状部材60の下面に接しており、棒状部材60に対して固定されている。下地材111は、断熱板109から離れた位置に支持され、下地材111と断熱板109との間にはスペースS2が形成されている。スペースS2には、電気配線等を通すための配管を配置可能である。
In the
3.作用効果
以上説明した本実施形態の壁構造1では、支持部材6を構成する複数の柱7によって下地材5を、真空断熱材3を含んだ断熱板4から離れた位置に支持することができる。そのため、本実施形態の壁構造1では、下地材5にビス等の固定具を打ち込んだ際に、この固定具が真空断熱材3に刺さって真空断熱材3の減圧状態が解除されて断熱性が低下することを防ぐことができ、壁構造1の断熱性の低下を抑制することができる。
3. 3. Action effect In the
また、本実施形態の壁構造1では、波形の板材2に対して断熱板4の波形の取付面40を取り付けることができるため、板材2の山部20と断熱板4との間に隙間が生じることを抑制でき、壁構造1の断熱性の向上を図ることができる。また、板材2と断熱板4との間に隙間が生じることを抑制できるため、外気温が低い場合に、板材2の裏面(つまり後面)に結露が生じることも抑制することができる。
Further, in the
加えて、本実施形態の壁構造1では、断熱板4が断熱性の高い真空断熱材3を含んでいるため、一般的な断熱材である第一断熱部42のみで構成される場合に比べて、断熱板4の厚みを抑えたうえで、断熱性を確保することができる。
In addition, in the
また、本実施形態の壁構造1では、下地材5を支持する複数の柱7のそれぞれが、樹脂製の柱受け70を介して底壁101及び天井壁102に接続されているため、底壁101及び天井壁102の熱が柱7に伝わることを抑制することができる。
Further, in the
また、本実施形態の壁構造1では、下地材5と断熱板4との間のスペースS1を、配管8を通すスペースとして利用でき、電気配線がショートした際等に生じるスパークが、断熱板4に当たって断熱板4が破損等することを抑制することができる。
Further, in the
また、本実施形態の壁構造1では、経年劣化等によって板材2から断熱板4が剥がれた場合には、断熱板4を支持部材6によって支えることができ、断熱板4が下地材5に近づくことを防ぐことができる。
Further, in the
なお、コンテナ100の天井壁102が備える壁構造においても、上述した作用効果と同様の作用効果が得られる。
The wall structure provided in the
(実施形態2)
続いて、図5、図6及び図7に示す実施形態2の壁構造1について説明する。以下では、実施形態1の壁構造1と共通する構成については図中に同一の符号を付けて詳しい説明を省略し、実施形態1の壁構造1とは異なる構成については詳しく説明する。
(Embodiment 2)
Subsequently, the
本実施形態の壁構造1では、支持部材6は、天井(詳しくは天井壁102の板材108)に固定された上支持部材9と、床(詳しくは底壁101の底板105)に固定された下支持部材10である。
In the
上支持部材9と下支持部材10のそれぞれは、本実施形態では、左右方向を長手方向とする樹脂製のレール部材である。上支持部材9と下支持部材10のそれぞれの長手方向に直交する断面形状は、C字状である。
Each of the
上支持部材9は、断熱板4の上端部の後面に接するか、あるいは隙間をおいて位置するように、天井に固定される。下支持部材10は、断熱板4の下端部の後面に接するかあるいは隙間をおいて位置するように、床に固定される。
The
上支持部材9には、下地材5の上端部が取り付けられ、下支持部材10には、下地材5の下端部が取り付けられる。本実施形態では、下地材5の上端部は、上支持部材9の下面の開口を通じて上支持部材9内に差し込まれ、下地材5の下端部は、下支持部材10の上面の開口を通じて下支持部材10内に差し込まれている。これにより、下地材5は、その上下の端部が上下の支持部材9,10によって、断熱板4から離れた位置に支持されている。下地材5の前後方向の移動は、上下の支持部材9,10によって規制される。なお、下地材5の上下の端部は、支持部材9,10に対して、ビス等の固定具や接着等の適宜の固定手段によって固定されてもよい。
The upper end portion of the
本実施形態の壁構造1は、上支持部材9と下支持部材10の間に位置し、断熱板4と下地材5のそれぞれに固定されるスペーサー11を更に備える。スペーサー11は、断熱板4と下地材5との間に所定の間隔を形成するための部材である。スペーサー11は、前後方向を長手方向とするピン状の部材である。スペーサー11は、塩化ビニール樹脂、ナイロン樹脂等の、熱伝導性の低い樹脂で形成される。本実施形態の壁構造1は、スペーサー11を複数備える。
The
スペーサー11は、その長手方向の第一端部(詳しくは前端部)が断熱板4に接着等で固定され、長手方向の第二端部(詳しくは後端部)が下地材5に接着あるいはビス等の固定具で固定される。複数のスペーサー11は、上支持部材9と下支持部材10の間において、上下方向及び左右方向に間隔をおいて配置される。なお、複数のスペーサー11のそれぞれは、断熱板4の裏面41のうち第一断熱部42の後面に固定することが好ましい。スペーサー11の数は、適宜選択可能である。
The first end portion (specifically, the front end portion) of the
本実施形態の壁構造1では、配管8は結束バンド等の連結部材でスペーサー11に連結される。
In the
本実施形態のコンテナ100の天井壁102は、実施形態1のコンテナ100の天井壁102と共通する壁構造を備える。支持部材110は、前後の側壁103の上支持部材9の間に架け渡される棒状部材60で構成されている。
The
以上説明した本実施形態の壁構造1では、上支持部材9及び下支持部材10によって下地材5を、真空断熱材3を含んだ断熱板4から離れた位置に支持することができる。そのため、本実施形態の壁構造1では、下地材5にビス等の固定具を打ち込んだ際に、この固定具が真空断熱材3に刺さって真空断熱材3の減圧状態が解除されて断熱性が低下することを防ぐことができ、壁構造1の断熱性の低下を抑制することができる。
In the
また、本実施形態の壁構造1では、上支持部材9と下支持部材10が、熱伝導性の低い樹脂製であるため、底壁101及び天井壁102の熱が上支持部材9及び下支持部材10に伝わることを抑制でき、コンテナ100の内部空間の断熱を図りやすい。
Further, in the
また、本実施形態の壁構造1では、上支持部材9と下支持部材10の間において、断熱板4と下地材5の間に複数のスペーサー11が配置されるため、断熱板4と下地材5との間隔を、上下方向にわたって一定に保ちやすい。
Further, in the
(実施形態3)
続いて、図8に示す実施形態3の壁構造1について説明する。以下では、実施形態1の壁構造1と共通する構成については図中に同一の符号を付けて詳しい説明を省略し、実施形態1の壁構造1とは異なる構成については詳しく説明する。
(Embodiment 3)
Subsequently, the
本実施形態の壁構造1では、支持部材6は、金属製の棒状の固定具12である。固定具12は、本実施形態では、ボルト13とナット14である。
In the
固定具12の長手方向の第一端部(詳しくは前端部)は、板材2に固定され、固定具12の長手方向の第二端部(詳しくは後端部)は、下地材5に固定される。
The first end portion (specifically, the front end portion) in the longitudinal direction of the
本実施形態では、板材2には、ボルト13が板材2を前後方向に貫通し、ボルト13の頭部が板材2の外側(つまり前側)に位置するように取り付けられる。ボルト13は、断熱板4のうち、真空断熱材3の無い部分(詳しくは隣り合う二つの真空断熱材3の間の第一断熱部42)を前後方向に貫通する。ボルト13には、合計三つのナット14が取り付けられる。
In the present embodiment, the
三つのナット14は、第一ナット14a、第二ナット14b、及び第三ナット14cで構成される。第一ナット14a、第二ナット14b、及び第三ナット14cは、この順に前側から後側へと並ぶ。 The three nuts 14 are composed of a first nut 14a, a second nut 14b, and a third nut 14c. The first nut 14a, the second nut 14b, and the third nut 14c are arranged in this order from the front side to the rear side.
第一ナット14aとボルト13の頭部とで板材2と断熱板4を挟み込むことで、断熱板4は板材2に対して固定される。第一ナット14aと第二ナット14bの間の距離を調整することで、断熱板4と下地材5との間の距離が調整される。
By sandwiching the
第三ナット14cは、下地材5の後面に設けた凹部50に収容される。第二ナット14bと第三ナット14cとで下地材5を挟み込むことで、下地材5はボルト13によって支持される。
The third nut 14c is housed in a
本実施形態の壁構造1では、板材2と断熱板4と下地材5とは、複数のボルト13によって一体化される。複数のボルト13は、上下方向及び左右方向に互いに間隔をおいて配置される。配管8は、結束バンド等の連結部材でボルト13に連結される。
In the
本実施形態のコンテナ100の天井壁102は、例えば、実施形態1のコンテナ100の天井壁102と同様の壁構造を備える。支持部材110は、天井に固定された前後の柱受け70に相当する部材間に架け渡された複数の棒状部材60で構成される。
The
以上説明した本実施形態の壁構造1では、金属製の棒状の固定具12(詳しくはボルト13とナット14)によって下地材5を、真空断熱材3を含んだ断熱板4から離れた位置に支持することができる。そのため、本実施形態の壁構造1では、下地材5にビス等の固定具を打ち込んだ際に、この固定具が真空断熱材3に刺さって真空断熱材3の減圧状態が解除されて断熱性が低下することを防ぐことができ、壁構造1の断熱性の低下を抑制することができる。
In the
また、本実施形態の壁構造1では、複数の固定具12(詳しくはボルト13とナット14)によって、板材2に対して断熱板4を取り付けることができるため、板材2と断熱板4とを接着剤等によって接着しなくてもよい。
Further, in the
(実施形態4)
続いて、図9に示す実施形態4の壁構造1について説明する。以下では、実施形態1の壁構造1と共通する構成については図中に同一の符号を付けて詳しい説明を省略し、実施形態1の壁構造1とは異なる構成については詳しく説明する。
(Embodiment 4)
Subsequently, the
本実施形態の壁構造1では、支持部材6は、樹脂製である。支持部材6は、塩化ビニール樹脂や、ナイロン樹脂等の熱伝導性の低い樹脂で形成される。支持部材6は、板材2と下地材5の間に位置し、板材2と下地材5のそれぞれに固定されている。
In the
本実施形態では、支持部材6は、上下方向を長手方向とし、前後方向を短手方向とし、左右方向を厚み方向とする矩形状の複数の板体15で構成されている。複数の板体15は、互いに左右方向に間隔をおいて位置する。
In the present embodiment, the
各板体15の前端(詳しくは前面)が、板材2の谷部21の後面に固定され、各板体15の後端(詳しくは後面)が、下地材5の前面に固定される。各板体15と板材2の固定と、各板体15と下地材5の固定のそれぞれは、接着、溶着、ねじ固定等の適宜の固定手段で行われる。各板体15は、断熱板4のうち、真空断熱材3の無い部分(詳しくは隣り合う二つの真空断熱材3の間の第一断熱部42)を貫通する。
The front end (specifically, the front surface) of each
配管8は、複数の板体15のうちの一部の板体15に、結束バンド等の連結部材で連結される。
The
本実施形態のコンテナ100の天井壁102は、例えば、実施形態1のコンテナ100の天井壁102と同様の壁構造を備える。支持部材110は、天井に固定された前後の柱受け70に相当する部材間に架け渡された複数の棒状部材60で構成される。
The
以上説明した本実施形態の壁構造1では、樹脂製の支持部材6(詳しくは複数の板体15)によって下地材5を、真空断熱材3を含んだ断熱板4から離れた位置に支持することができる。そのため、本実施形態の壁構造1では、下地材5にビス等の固定具を打ち込んだ際に、この固定具が真空断熱材3に刺さって真空断熱材3の減圧状態が解除されて断熱性が低下することを防ぐことができ、壁構造1の断熱性の低下を抑制することができる。
In the
また、本実施形態の壁構造1では、板材2と下地材5とが、熱伝導性の低い樹脂で形成された支持部材6を介して連結されているため、板材2の熱が下地材5へと伝わることを抑制することができる。
Further, in the
(変形例)
以上説明した実施形態1から4の壁構造1は、下記の変形例を採用可能である。
(Modification example)
The following modification can be adopted for the
波形の板材2は、断面形状が一定でなくてもよく、波形の断面を有するものであればよい。波形の板材2は、例えば端部が平板状であり、かつ中央部が波形の断面を有する波板状であってもよい。
The
また、板材2は、波形のものに限らず、平板状であってもよい。この場合、断熱板4は、平面状の取付面40を有することが好ましい。
Further, the
また、板材2は、金属製に限らず、樹脂等のその他の材料で形成されてもよい。
Further, the
板材2は、コンテナ100の外壁材に限らず、コンテナ100以外の建物の壁材や床材や天井材、あるいは、折板屋根等の屋根材であってもよい。
The
壁構造1は、配管8を備えなくてもよい。また、配管8は、支持部材6に連結されなくてもよく、その他の部材に連結されてもよい。
The
断熱板4における第二断熱部43(つまり真空断熱材3)の位置は、図1に示す位置に限定されない。例えば、断熱板4は、第一断熱部42の平面に設けられた後面に、第二断熱部43(つまり真空断熱材3)を接着剤等で取り付けたものであってもよい。また、断熱板4は、第一断熱部42の内側に第二断熱部43(つまり真空断熱材3)が位置してもよい。
The position of the second heat insulating portion 43 (that is, the vacuum heat insulating material 3) on the
また、隣り合う二つの真空断熱材3の間の隙間は、厚肉部44に位置してもよい。また、隣り合う二つの真空断熱材3の間の隙間は、厚肉部44の一部と薄肉部45の一部にわたるように位置してもよい。
Further, the gap between the two adjacent vacuum
また、第二断熱部43を構成する真空断熱材3の数は、適宜選択可能である。また、真空断熱材3の上下長さは、第一断熱部42の上下長さよりも短くてもよく、複数の真空断熱材3が、上下方向に並んで位置してもよい。
Further, the number of the vacuum
また、波形の取付面40は、図1に示す形状に限らず、複数の山部40aのそれぞれが、矩形状等のその他の形状であってもよい。また、複数の山部40aの形状及び寸法は、互いに異なってもよい。また、複数の谷部40bの形状及び寸法は、互いに異なってもよい。また、複数の谷部40bは、平面に限らず、曲面や凹凸面であってもよい。
Further, the corrugated mounting
また、断熱板4の裏面41は、平面に限らず、凹凸面であってもよい。この場合、厚肉部44と薄肉部45とは、厚みが同じであってもよいし、薄肉部45が厚肉部44よりも厚くてもよい。
Further, the
また、実施形態1の壁構造1の柱7は、金属製に限らず、熱伝導性の低い樹脂で形成されてもよい。この場合、柱7は、天井(詳しくは天井壁102)や床(詳しくは底壁101)に直接固定されてもよく、柱受け70は省略可能である。また、柱7は、熱伝導性の低い樹脂と金属とを組み合わせて形成されてもよい。
Further, the
また、実施形態2の壁構造1の上支持部材9と下支持部材10のそれぞれは、一本のレール状のものに限らず、左右方向に間隔をおいて位置する複数のピース部材で構成されてもよい。
Further, each of the
また、実施形態2の壁構造1は、上支持部材9と下支持部材10の間の距離が短い場合や、下地材5が十分な強度を有して変形しにくい(詳しくはたわみにくい)場合や、下地材5の変形(詳しくはたわみ)が許容範囲内である場合は、スペーサー11を備えなくてもよい。
Further, in the
また、実施形態2の壁構造1において、複数のスペーサー11は、スペーサー11の形状・加重や真空断熱材3の外被材31の強度によっては、真空断熱材3に重なる位置に配置されてもよい。
Further, in the
また、実施形態3の壁構造1の固定具12は、ボルト13とナット14に限らず、その他の固定する機能を有する部材であってもよい。
Further, the
また、実施形態3の壁構造1では、ボルト13は、板材2を貫通せず、ボルト13の頭部が板材2の後面に溶着又は接着されるように、板材2に対して固定されてもよい。
Further, in the
また、実施形態4の壁構造1の支持部材6は、矩形板状の板体15に限らず、スペーサー11のようなピン状の部材であってもよい。この場合、板材2と下地材5の間には、複数のピン状の部材が上下方向及び左右方向に互いに間隔をあけて配置される。
Further, the
コンテナ100は、六つの外壁(つまり、底壁101と天井壁102と四つの側壁103)のそれぞれが、本実施形態の壁構造1と共通する壁構造を備えてもよい。
The
なお、実施形態4の壁構造1の支持部材6は、樹脂のみで形成されるものに限らず、強度や耐久性などの向上のための部材(例えばガラスや炭素繊維等)を樹脂に混合したもので形成されてもよいし、金属と樹脂を組み合わせて形成されてもよい。
The
(まとめ)
以上説明した実施形態1から4及びその変形例のように、第一態様の壁構造(1)は、下記の構成を備える。
(Summary)
The wall structure (1) of the first aspect has the following configuration as in the first to fourth embodiments described above and the modified examples thereof.
すなわち、第一態様の壁構造(1)は、板材(2)と、板材(2)の厚み方向の片側に配置され、真空断熱材(3)を含んだ断熱板(4)と、断熱板(4)の板材(2)とは反対側に配置される下地材(5)と、を備える。第一態様の壁構造(1)は、下地材(5)を断熱板(4)から離れた位置に支持する支持部材(6)を更に備える。 That is, the wall structure (1) of the first aspect is arranged on one side of the plate material (2) and the plate material (2) in the thickness direction, and includes the vacuum heat insulating material (3), the heat insulating plate (4), and the heat insulating plate. A base material (5) arranged on the opposite side of the plate material (2) of (4) is provided. The wall structure (1) of the first aspect further includes a support member (6) that supports the base material (5) at a position away from the heat insulating plate (4).
上記構成を備えることで、第一態様の壁構造(1)では、支持部材(6)によって下地材(5)を、真空断熱材(3)を含んだ断熱板(4)から離れた位置に支持することができる。そのため、第一態様の壁構造(1)では、下地材(5)にビス等の固定具を打ち込んだ際に、この固定具が真空断熱材(3)に刺さって真空断熱材(3)の減圧状態が解除されて断熱性が低下することを防ぐことができる。これにより、第一態様の壁構造(1)では、真空断熱材(3)を含んだ断熱板(4)を備える壁構造(1)において、断熱性の低下を抑制することができる。 By providing the above configuration, in the wall structure (1) of the first aspect, the base material (5) is placed at a position separated from the heat insulating plate (4) including the vacuum heat insulating material (3) by the support member (6). Can be supported. Therefore, in the wall structure (1) of the first aspect, when a fixture such as a screw is driven into the base material (5), the fixture sticks into the vacuum heat insulating material (3) to form the vacuum heat insulating material (3). It is possible to prevent the reduced pressure state from being released and the heat insulating property from being lowered. Thereby, in the wall structure (1) of the first aspect, the deterioration of the heat insulating property can be suppressed in the wall structure (1) including the heat insulating plate (4) including the vacuum heat insulating material (3).
また、上述した実施形態1から4及びその変形例のように、第二態様の壁構造(1)は、第一態様の壁構造(1)の構成に加えて、下記の構成を付加的に備える。 Further, as in the above-described first to fourth embodiments and modifications thereof, the wall structure (1) of the second embodiment additionally has the following configuration in addition to the configuration of the wall structure (1) of the first embodiment. Be prepared.
すなわち、第二態様の壁構造(1)では、真空断熱材(3)は、芯材(30)と、芯材(30)を覆う外被材(31)と、を有し、外被材(31)で覆われた内部が減圧されたものである。 That is, in the wall structure (1) of the second aspect, the vacuum heat insulating material (3) has a core material (30) and an outer cover material (31) covering the core material (30), and the outer cover material. The inside covered with (31) is decompressed.
上記構成を備えることで、第二態様の壁構造(1)では、真空断熱材(3)によって壁構造(1)の断熱性の向上を図りやすい。 By providing the above configuration, in the wall structure (1) of the second aspect, it is easy to improve the heat insulating property of the wall structure (1) by the vacuum heat insulating material (3).
また、上述した実施形態1及びその変形例のように、第三態様の壁構造(1)は、第一又は第二態様の壁構造(1)の構成に加えて、下記の構成を付加的に備える。 Further, as in the above-described first embodiment and its modifications, the wall structure (1) of the third aspect adds the following configuration in addition to the configuration of the wall structure (1) of the first or second aspect. Prepare for.
すなわち、第三態様の壁構造(1)では、支持部材(6)は、断熱板(4)と下地材(5)の間に位置する柱(7)であり、下地材(5)は、柱(7)に固定されている。 That is, in the wall structure (1) of the third aspect, the support member (6) is a pillar (7) located between the heat insulating plate (4) and the base material (5), and the base material (5) is It is fixed to the pillar (7).
上記構成を備えることで、第三態様の壁構造(1)では、柱(7)によって下地材(5)を、真空断熱材(3)を含んだ断熱板(4)から離れた位置に支持することができる。 By providing the above configuration, in the wall structure (1) of the third aspect, the base material (5) is supported by the pillar (7) at a position away from the heat insulating plate (4) including the vacuum heat insulating material (3). can do.
また、上述した実施形態2及びその変形例のように、第四態様の壁構造(1)は、第一又は第二態様の壁構造(1)の構成に加えて、下記の構成を付加的に備える。 Further, as in the above-described second embodiment and its modifications, the wall structure (1) of the fourth aspect adds the following configuration in addition to the configuration of the wall structure (1) of the first or second aspect. Prepare for.
すなわち、第四態様の壁構造(1)では、支持部材(6)は、天井に固定された上支持部材(9)と、床に固定された下支持部材(10)である。上支持部材(9)に、下地材(5)の上端部が取り付けられ、下支持部材(10)に、下地材(5)の下端部が取り付けられている。 That is, in the wall structure (1) of the fourth aspect, the support member (6) is an upper support member (9) fixed to the ceiling and a lower support member (10) fixed to the floor. The upper end portion of the base material (5) is attached to the upper support member (9), and the lower end portion of the base material (5) is attached to the lower support member (10).
上記構成を備えることで、第四態様の壁構造(1)では、上下の支持部材(9),(10)によって下地材(5)を、真空断熱材(3)を含んだ断熱板(4)から離れた位置に支持することができる。 By providing the above configuration, in the wall structure (1) of the fourth aspect, the base material (5) is provided by the upper and lower support members (9) and (10), and the heat insulating plate (4) including the vacuum heat insulating material (3) is provided. ) Can be supported at a position away from.
また、上述した実施形態3及びその変形例のように、第五態様の壁構造(1)は、第一又は第二態様の壁構造(1)の構成に加えて、下記の構成を付加的に備える。 Further, as in the above-described third embodiment and its modifications, the wall structure (1) of the fifth aspect adds the following configuration in addition to the configuration of the wall structure (1) of the first or second aspect. Prepare for.
すなわち、第五態様の壁構造(1)では、支持部材(6)は、金属製の棒状の固定具(12)であり、固定具(12)の長手方向の第一端部は、板材(2)に固定され、固定具(12)の長手方向の第二端部は、下地材(5)に固定されている。 That is, in the wall structure (1) of the fifth aspect, the support member (6) is a metal rod-shaped fixture (12), and the first end portion of the fixture (12) in the longitudinal direction is a plate material (12). It is fixed to 2), and the second end portion of the fixture (12) in the longitudinal direction is fixed to the base material (5).
上記構成を備えることで、第五態様の壁構造(1)では、金属製の棒状の固定具(12)によって下地材(5)を、真空断熱材(3)を含んだ断熱板(4)から離れた位置に支持することができる。 By providing the above configuration, in the wall structure (1) of the fifth aspect, the base material (5) is provided by the metal rod-shaped fixture (12), and the heat insulating plate (4) including the vacuum heat insulating material (3) is provided. Can be supported at a position away from.
また、上述した実施形態3及びその変形例のように、第六態様の壁構造(1)は、第五態様の壁構造(1)の構成に加えて、下記の構成を付加的に備える。 Further, as in the above-described third embodiment and its modification, the wall structure (1) of the sixth aspect additionally includes the following configuration in addition to the configuration of the wall structure (1) of the fifth aspect.
すなわち、第六態様の壁構造(1)では、固定具(12)は、ボルト(13)とナット(14)である。 That is, in the wall structure (1) of the sixth aspect, the fixture (12) is a bolt (13) and a nut (14).
上記構成を備えることで、第六態様の壁構造(1)では、ボルト(13)とナット(14)といった簡単な構造で、下地材(5)を断熱板(4)から離れた位置に支持することができる。 By providing the above configuration, in the wall structure (1) of the sixth aspect, the base material (5) is supported at a position away from the heat insulating plate (4) with a simple structure such as a bolt (13) and a nut (14). can do.
また、上述した実施形態4及びその変形例のように、第七態様の壁構造(1)は、第一又は第二態様の壁構造(1)の構成に加えて、下記の構成を付加的に備える。 Further, as in the above-described 4th embodiment and its modifications, the wall structure (1) of the seventh aspect adds the following configuration in addition to the configuration of the wall structure (1) of the first or second aspect. Prepare for.
すなわち、第七態様の壁構造(1)では、支持部材(6)は、樹脂製であり、支持部材(6)は、板材(2)と下地材(5)の間に位置し、板材(2)と下地材(5)のそれぞれに固定されている。 That is, in the wall structure (1) of the seventh aspect, the support member (6) is made of resin, and the support member (6) is located between the plate material (2) and the base material (5). It is fixed to each of 2) and the base material (5).
上記構成を備えることで、第七態様の壁構造(1)では、樹脂製の支持部材(6)によって下地材(5)を、真空断熱材(3)を含んだ断熱板(4)から離れた位置に支持することができる。また、第七態様の壁構造(1)では、支持部材(6)が熱が伝わりにくい樹脂製であるため、板材(2)の熱が支持部材(6)を介して下地材(5)に伝わることを抑制できる。 By providing the above configuration, in the wall structure (1) of the seventh aspect, the base material (5) is separated from the heat insulating plate (4) including the vacuum heat insulating material (3) by the resin support member (6). Can be supported in a fixed position. Further, in the wall structure (1) of the seventh aspect, since the support member (6) is made of a resin in which heat is not easily transferred, the heat of the plate material (2) is transferred to the base material (5) via the support member (6). It can be suppressed from being transmitted.
また、上述した実施形態1から4及びその変形例のように、第八態様の壁構造(1)は、第三から第七のいずれか一つの態様の壁構造(1)の構成に加えて、下記の構成を付加的に備える。 Further, as in the above-described first to fourth embodiments and modifications thereof, the wall structure (1) of the eighth aspect is in addition to the configuration of the wall structure (1) of any one of the third to seventh aspects. , The following configurations are additionally provided.
すなわち、第八態様の壁構造(1)では、板材(2)は、金属製である。 That is, in the wall structure (1) of the eighth aspect, the plate material (2) is made of metal.
上記構成を備えることで、第八態様の壁構造(1)では、支持部材(6)が熱の伝達を抑える態様であるため、外気温の温度変化に合わせて温度が変化しやすい金属製の板材(2)の熱が、支持部材(6)を介して、下地材(5)へと伝わることを抑制しやすい。 By providing the above configuration, in the wall structure (1) of the eighth aspect, since the support member (6) suppresses heat transfer, it is made of metal whose temperature is likely to change according to the temperature change of the outside air temperature. It is easy to prevent the heat of the plate material (2) from being transferred to the base material (5) via the support member (6).
また、上述した実施形態1から3及びその変形例のように、第九態様の壁構造(1)は、第一から第八のいずれか一つの態様の壁構造(1)の構成に加えて、下記の構成を付加的に備える。 Further, as in the above-described first to third embodiments and modifications thereof, the wall structure (1) of the ninth aspect is in addition to the configuration of the wall structure (1) of any one of the first to eighth aspects. , The following configurations are additionally provided.
すなわち、第九態様の壁構造(1)は、断熱板(4)と下地材(5)の間に配置される配管(8)を備え、配管(8)は、支持部材(6)に連結されている。 That is, the wall structure (1) of the ninth aspect includes a pipe (8) arranged between the heat insulating plate (4) and the base material (5), and the pipe (8) is connected to the support member (6). Has been done.
上記構成を備えることで、第九態様の壁構造(1)では、断熱板(4)と下地材(5)の間に形成されるスペース(S1)を、電気配線等を通す配管(8)の配置スペースとして利用することができる。 By providing the above configuration, in the wall structure (1) of the ninth aspect, the space (S1) formed between the heat insulating plate (4) and the base material (5) is passed through the piping (8) through which electrical wiring or the like is passed. It can be used as an arrangement space for.
また、上述した実施形態1から4及びその変形例のように、第十態様の壁構造(1)は、第一から第九のいずれか一つの態様の壁構造(1)の構成に加えて、下記の構成を付加的に備える。 Further, as in the above-described first to fourth embodiments and modifications thereof, the wall structure (1) of the tenth aspect is in addition to the configuration of the wall structure (1) of any one of the first to ninth aspects. , The following configurations are additionally provided.
すなわち、第十態様の壁構造(1)では、板材(2)は、波形であり、断熱板(4)は、板材(2)に取り付けられる波形の取付面(40)を有する。 That is, in the wall structure (1) of the tenth aspect, the plate material (2) has a corrugated shape, and the heat insulating plate (4) has a corrugated mounting surface (40) attached to the plate material (2).
上記構成を備えることで、第十態様の壁構造(1)では、板材(2)と断熱板(4)の間に隙間が生じることを抑制することができ、壁構造(1)の断熱性の向上を図ることができる。 By providing the above configuration, in the wall structure (1) of the tenth aspect, it is possible to suppress the formation of a gap between the plate material (2) and the heat insulating plate (4), and the heat insulating property of the wall structure (1). Can be improved.
また、上述した実施形態1から4及びその変形例のように、第十一態様の壁構造(1)は、第一から第十のいずれか一つの態様の壁構造(1)の構成に加えて、下記の構成を付加的に備える。 Further, as in the above-described first to fourth embodiments and modifications thereof, the wall structure (1) of the eleventh aspect is in addition to the configuration of the wall structure (1) of any one of the first to tenth aspects. The following configuration is additionally provided.
すなわち、第十一態様の壁構造(1)では、板材(2)は、コンテナ(100)の外壁材である。 That is, in the wall structure (1) of the eleventh aspect, the plate material (2) is the outer wall material of the container (100).
上記構成を備えることで、第十一態様の壁構造(1)では、コンテナ(100)の外壁の断熱性の低下を抑制しやすい。 By providing the above configuration, in the wall structure (1) of the eleventh aspect, it is easy to suppress a decrease in the heat insulating property of the outer wall of the container (100).
以上、本開示を添付図面に示す実施形態に基づいて説明したが、本開示は上記の実施形態に限定されるものではなく、本開示の意図する範囲内であれば、適宜の設計変更が可能である。 Although the present disclosure has been described above based on the embodiments shown in the accompanying drawings, the present disclosure is not limited to the above-described embodiments, and appropriate design changes can be made within the scope of the present disclosure. Is.
1 壁構造
2 板材
3 真空断熱材
30 芯材
31 外被材
4 断熱板
40 取付面
5 下地材
6 支持部材
7 柱
8 配管
9 上支持部材
10 下支持部材
12 固定具
13 ボルト
14 ナット
100 コンテナ
1
Claims (11)
前記板材の厚み方向の片側に配置され、真空断熱材を含んだ断熱板と、
前記断熱板の前記板材とは反対側に配置される下地材と、
前記下地材を前記断熱板から離れた位置に支持する支持部材と、を備える、
壁構造。 Plate material and
A heat insulating plate arranged on one side in the thickness direction of the plate material and containing the vacuum heat insulating material,
A base material arranged on the side of the heat insulating plate opposite to the plate material,
A support member that supports the base material at a position away from the heat insulating plate is provided.
Wall structure.
請求項1に記載の壁構造。 The vacuum heat insulating material has a core material and an outer cover material that covers the core material, and the inside covered with the outer cover material is decompressed.
The wall structure according to claim 1.
前記下地材は、前記柱に固定されている、
請求項1又は2に記載の壁構造。 The support member is a pillar located between the heat insulating plate and the base material.
The base material is fixed to the pillar,
The wall structure according to claim 1 or 2.
前記上支持部材に、前記下地材の上端部が取り付けられ、
前記下支持部材に、前記下地材の下端部が取り付けられている、
請求項1又は2に記載の壁構造。 The support members are an upper support member fixed to the ceiling and a lower support member fixed to the floor.
The upper end portion of the base material is attached to the upper support member.
The lower end of the base material is attached to the lower support member.
The wall structure according to claim 1 or 2.
前記固定具の長手方向の第一端部は、前記板材に固定され、
前記固定具の長手方向の第二端部は、前記下地材に固定されている、
請求項1又は2に記載の壁構造。 The support member is a metal rod-shaped fixture.
The first end portion in the longitudinal direction of the fixture is fixed to the plate material and
The second end portion in the longitudinal direction of the fixture is fixed to the base material.
The wall structure according to claim 1 or 2.
請求項5に記載の壁構造。 The fixtures are bolts and nuts.
The wall structure according to claim 5.
前記支持部材は、前記板材と前記下地材の間に位置し、前記板材と前記下地材のそれぞれに固定されている、
請求項1又は2に記載の壁構造。 The support member is made of resin and
The support member is located between the plate material and the base material, and is fixed to each of the plate material and the base material.
The wall structure according to claim 1 or 2.
請求項3から7のいずれか一項に記載の壁構造。 The plate material is made of metal.
The wall structure according to any one of claims 3 to 7.
前記配管は、前記支持部材に連結されている、
請求項1から8のいずれか一項に記載の壁構造。 A pipe arranged between the heat insulating plate and the base material is provided.
The pipe is connected to the support member,
The wall structure according to any one of claims 1 to 8.
前記断熱板は、前記板材に取り付けられる波形の取付面を有する、
請求項1から9のいずれか一項に記載の壁構造。 The plate material has a corrugated shape.
The heat insulating plate has a corrugated mounting surface that is attached to the plate material.
The wall structure according to any one of claims 1 to 9.
請求項1から10のいずれか一項に記載の壁構造。 The plate material is an outer wall material of a container.
The wall structure according to any one of claims 1 to 10.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2019-103351 | 2019-05-31 | ||
| JP2019103351A JP6771194B1 (en) | 2019-05-31 | 2019-05-31 | Wall structure |
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| Publication Number | Publication Date |
|---|---|
| WO2020241012A1 true WO2020241012A1 (en) | 2020-12-03 |
Family
ID=72829188
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2020/012924 Ceased WO2020241012A1 (en) | 2019-05-31 | 2020-03-24 | Wall structure |
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| Country | Link |
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| JP (1) | JP6771194B1 (en) |
| WO (1) | WO2020241012A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022024570A1 (en) * | 2020-07-31 | 2022-02-03 | パナソニックIpマネジメント株式会社 | Heat insulating plate and structure for mounting heat insulating plate |
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|---|---|---|---|---|
| JP2010203224A (en) * | 2009-02-05 | 2010-09-16 | Kangna Nelson Shen | Movable prefabricated container house |
| JP2014134096A (en) * | 2008-03-10 | 2014-07-24 | Panasonic Corp | Heat insulation reinforcing structure |
| JP2015094102A (en) * | 2013-11-11 | 2015-05-18 | パナソニックIpマネジメント株式会社 | Insulation |
| JP2018525552A (en) * | 2015-07-02 | 2018-09-06 | スン ボク チョン | Vacuum insulation material installation assembly and vacuum insulation material installation method using the same |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2503802A1 (en) * | 1981-04-13 | 1982-10-15 | Angers Ardoisieres | Supporting channel for building cladding - has fixing flange and upper and lower channels to retain cladding panels |
-
2019
- 2019-05-31 JP JP2019103351A patent/JP6771194B1/en not_active Expired - Fee Related
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2020
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2014134096A (en) * | 2008-03-10 | 2014-07-24 | Panasonic Corp | Heat insulation reinforcing structure |
| JP2010203224A (en) * | 2009-02-05 | 2010-09-16 | Kangna Nelson Shen | Movable prefabricated container house |
| JP2015094102A (en) * | 2013-11-11 | 2015-05-18 | パナソニックIpマネジメント株式会社 | Insulation |
| JP2018525552A (en) * | 2015-07-02 | 2018-09-06 | スン ボク チョン | Vacuum insulation material installation assembly and vacuum insulation material installation method using the same |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022024570A1 (en) * | 2020-07-31 | 2022-02-03 | パナソニックIpマネジメント株式会社 | Heat insulating plate and structure for mounting heat insulating plate |
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| Publication number | Publication date |
|---|---|
| JP6771194B1 (en) | 2020-10-21 |
| JP2020197047A (en) | 2020-12-10 |
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