WO2020136452A1 - Oven for decontaminating and sanitising chicken faeces (chicken manure) - Google Patents
Oven for decontaminating and sanitising chicken faeces (chicken manure) Download PDFInfo
- Publication number
- WO2020136452A1 WO2020136452A1 PCT/IB2019/057590 IB2019057590W WO2020136452A1 WO 2020136452 A1 WO2020136452 A1 WO 2020136452A1 IB 2019057590 W IB2019057590 W IB 2019057590W WO 2020136452 A1 WO2020136452 A1 WO 2020136452A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- centimeters
- manure
- furnace
- decontamination
- sanitization
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
- B01F27/72—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with helices or sections of helices
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B15/00—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
- F26B15/26—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a helical path
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
- F26B17/18—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by rotating helical blades or other rotary conveyors which may be heated moving materials in stationary chambers, e.g. troughs
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
- F26B17/18—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by rotating helical blades or other rotary conveyors which may be heated moving materials in stationary chambers, e.g. troughs
- F26B17/20—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by rotating helical blades or other rotary conveyors which may be heated moving materials in stationary chambers, e.g. troughs the axis of rotation being horizontal or slightly inclined
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/18—Drying solid materials or objects by processes involving the application of heat by conduction, i.e. the heat is conveyed from the heat source, e.g. gas flame, to the materials or objects to be dried by direct contact
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/18—Drying solid materials or objects by processes involving the application of heat by conduction, i.e. the heat is conveyed from the heat source, e.g. gas flame, to the materials or objects to be dried by direct contact
- F26B3/22—Drying solid materials or objects by processes involving the application of heat by conduction, i.e. the heat is conveyed from the heat source, e.g. gas flame, to the materials or objects to be dried by direct contact the heat source and the materials or objects to be dried being in relative motion, e.g. of vibration
- F26B3/24—Drying solid materials or objects by processes involving the application of heat by conduction, i.e. the heat is conveyed from the heat source, e.g. gas flame, to the materials or objects to be dried by direct contact the heat source and the materials or objects to be dried being in relative motion, e.g. of vibration the movement being rotation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/28—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/28—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun
- F26B3/30—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun from infrared-emitting elements
Definitions
- the present invention belongs to the field of machines for heat treatment of solid materials or objects for liquid elimination, specifically related to machines or devices with progressive movement for drying objects, machines or devices with progressive movement, for batch drying of a material in a compact form with a total or partial circular movement in a horizontal plane, which consists of a heating equipment for decontamination and sanitization of manure or chicken manure, to improve the composting process.
- the design allows for a uniform heat transfer, supplied by the cymbals of a worm screw, which transports the load through a cylindrical U-shaped base that houses the worm screw, from the inlet through a hopper to the outlet of the fuselage with continuous flow and heating is done by infrared radiation, minimizing the emission of carbon monoxide and the production of ash. input to output of the fuselage with continuous flow; where the heating is carried out by infrared radiation, minimizing the emission of carbon monoxide and the production of ash.
- the patent application No. CN204043347 from China published on December 24, 2014, which refers to a chicken manure dryer, is known in the state of the art.
- the chicken manure dryer comprises a drying cylinder, in which a conveyor belt is arranged in the drying cylinder, an electric heating pipe is arranged in the inner wall, above the conveyor belt of the drying cylinder, a feeding chamber is arranged at one end of the drying cylinder, a hopper feed is arranged at the top of the feed chamber, a stirring mechanism is installed on the top wall of the feed chamber, a deodorization tower is arranged at the rear end of the drying cylinder, the top of the deodorization the tower is connected with an induced draft fan, the rear of the drying cylinder is connected with a constant temperature oven, the rear of the constant temperature oven is connected with a heat heater and a hot air blower is installed Outside the heat heater.
- the new invention Due to the arrangement of the stirring mechanism, chicken manure can be thoroughly and uniformly stirred.
- the deodorizing tower and the induced draft fan are arranged to obtain a large amount of odorous gas generated due to the action of bacteria on chicken manure.
- a rotating cylinder is arranged in the oven at constant temperature, so that the chicken manure granules are uniform throughout the rotation.
- the new invention has a channel with a cylindrical base, with infrared heating, an endless screw that transports the load along the channel, with a feed hopper, without a deodorization tower, which does not use air hot as the antecedent.
- the background includes: a jacket that has a box-shaped structure, which is long to allow a one-way transfer drying process for the mud fed inside; a stir screw that stirs the sludge contained in the jacket, in a state where the stir screw is provided along the longitudinal direction of the jacket, to allow the mixing state of the components to be uniform and, simultaneously, turning to compress and move the sludge in one direction so that the contained moisture is removed; a heater to remove moisture, which is removed by the stir screw, along with excess moisture remaining in the mud, by a heating operation in a state where the heater is provided to simultaneously surround the side surface and the bottom of the jacket; and a drive device formed to transmit a rotational drive force to the agitation screw in a state where the drive device is mounted on one side of the jacket. While the new invention does not compress the load it moves, the heating is external by infrared radiation.
- the second port is a high side obliquely arranged and lower, so that the first housing has an opposite slope placed side by side with the first housing, with a second outlet on one side of the bottom and one side with a second housing on the that the steam outlet must be formed.
- the first port is arranged in the longitudinal direction of the second casing inside the casing, with a second screw provided with a rotation effect in the second casing; Second rotation drive means provided on the outer side of the second housing by turning and driving the second screw; A second drying heat lamp provided on the upper side within the second housing; A first escape step to communicate the first output and the second input; A second escape step to communicate the second exit and the first entrance;
- the open and close inlet valve is provided in the first or second casing; Valves for opening and closing an outlet provided in one of the first housing or the second housing.
- the new invention has a channel with a cylindrical base, with a worm screw that moves the load from the inlet to the outlet continuously, which does not compress the moving load and the heating is external by infrared radiation.
- the new invention proposes a new machine for heating, decontaminating and sanitizing chicken manure or chicken manure, which results in a composting material that does not exist in the state of the art. It proposes a simple solution that departs from the known machines that does not perform compression, and the heating is not direct, it does not occur by direct induction on the material, but rather it is carried out by infrared that impacts the worm gear; different from existing drying machines; where the invention has a channel with a cylindrical base, with a worm screw that moves the load from the inlet to the outlet continuously, which does not compress the moving load and the heating is external by infrared radiation.
- the manure to be decontaminated is carried out to a composting process that lasts between 60 days and 70 days, presenting a bottleneck in poultry production, since each chicken batter lasts between 32 days to 40 days and between batches the manure must be removed to prepare the houses to receive the chicks. This shed enlistment lasts between 5 days and 10 days.
- manure In poultry farms, manure accumulates, creating an environmental problem that contaminates odors and flies, as well as bacteria such as Salmonella or Fungi. farmers are selling raw, un composted manure, which is transported by truck without any precautions and then applied to different food crops, especially onion, pineapple, cassava, citrus, pasture. In this way, the rains take the contaminated waters to the sources, putting human health at risk.
- Figure 1 Shows an exploded view of the furnace for decontamination and sanitization of manure with its channel with a cylindrical base and a worm screw with saucers that are heated.
- Figure 2 Shows an exploded view of the furnace for decontamination and sanitization of manure with its motor and movement transmission mechanisms.
- the furnace (16) is equipped with a worm screw (17) moved by a motor reducer (13) assembled to an electric motor (14) of five horsepower on a support structure (8).
- the furnace is heated by four infrared radiation panels (6) that are fed by propane gas (18).
- the electric motor (14) moves a pulley (15) connected to a motor-reducer (13); where said motor reducer (13) is connected to a lower pinion (12) linked in turn by a chain (1 1) that moves the upper pinion (10) and rotates the screw shaft (2) of the worm screw ( 17).
- These infrared radiation panels (6) are located in the lower or lateral part of the oven (16) on their rails (5) to guarantee continuous heating.
- the average temperature of the furnace (16) is from 130 ° C to 170 Q C. and the residence of the manure in the total route of the furnace is 6 to 9 minutes, with a minimum outlet temperature of 55 ° C to 70 Q C. This process burns bacteria, fungi and other pathogens that manure contains.
- the worm screw (17) has saucers (21) for uniform surface heating by external infrared radiation emitted by infrared panels (6); where the screw is housed in the cylindrical base (23) in the form of a U-shaped; and said cylindrical base (23) is supported on four iron supports (19) of a length of 100 centimeters that give it its height and is covered by stringers (5) that on the outside have infrared panels (6).
- the hopper (7) has a height of 25 to 30 centimeters, a width of 28 to 34 centimeters and a length of 55 to 60 centimeters.
- the hopper base (7) it joins the spar (5), there it has a trap (20) made up of five iron rods of 1.58 centimeters (5/8 ”).
- the stringer (5) of the oven (16) of about 300 cm contains the endless screw (17) through which the load of the manure entered by the hopper (7) passes in a rotating movement.
- the stringer (5) there are four infrared radiation panels that produce the heat energy through which the decontamination of the manure is carried out. This process burns the bacteria, fungi and other pathogens contained in the manure.
- the passage of the manure through the oven (16) lasts from 6 to 10 minutes.
- the worm screw (17) has saucers (21) for uniform infrared heating and transfer with a diameter of 26 to 33 centimeters with steps of 5 to 9 centimeters mounted on a front bearing (9) and a final bearing (3) of 6 to 10 centimeters in diameter, with their respective bearings (22), at each end.
- the outlet nozzle (1) At the end of the stringer (5) of the oven (16) is the outlet nozzle (1) through which the decontaminated manure exits after passing through the cylindrical channel (23) of the oven (16).
- the outlet nozzle (1) is made of iron sheet with the following dimensions: Anterior length: 15 to 17 centimeters, posterior length: 17 to 19 centimeters, width: 15 to 17 centimeters and depth: 1 to 13 centimeters.
- the oven consists of heating equipment for decontamination and sanitization of manure or chicken manure, to improve the composting process.
- the design allows for uniform heat transfer over a cylindrical base channel (23), supplied by the pans (21) with a worm screw (17), which transports the load from the hopper inlet (7) to the outlet of the fuselage through the outlet nozzle (1) with continuous flow.
- the cylindrical base (23) is U-shaped with a lower half-circumference (25) and upper shape with two linear support surfaces (24) that receive a cover (4) adjusted by screws (26) with linear that are screwed through holes (28) on the linear support surfaces (24); where the cover (4) is a flat surface with a window (26) and two lateral extensions (27) with adjustment holes (28) for co-linear screws (26).
- Heating is carried out by infrared radiation from infrared panels (6), minimizing the emission of carbon monoxide and the production of ash. Its versatility allows it to be portable or fixed without being restricted in any way due to its structure (8) and four iron supports (19) that can have wheels.
- the description presented here is not limited to the particular measures and elements such as the radiation heat source that can be replaced by another uniform heat source on the saucers and the dimensions can be considered protected in any measure without departing from the spirit of the invention as claimed below:
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Microbiology (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Combustion & Propulsion (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Organic Chemistry (AREA)
- Treatment Of Sludge (AREA)
- Fertilizers (AREA)
Abstract
Description
HORNO PARA LA DESCONTAMINACIÓN Y SANETIZACION DE LA OVEN FOR DECONTAMINATION AND SANITATION OF THE
POLLINAZA (ESTIERCOL DE POLLO) CHICKEN (CHICKEN MANURE)
SECTOR TECNOLOGICO TECHNOLOGICAL SECTOR
La presente invención pertenece al campo de máquinas para tratamiento por calor de materiales solidos o de objetos por eliminación del líquido, específicamente relacionada con máquinas o aparatos con movimiento progresivo para el secado de objetos, máquinas o aparatos con movimiento progresivo, para el secado de lotes de un material de forma compacta con un movimiento circular total o parcial en un plano horizontal, que consiste en un equipo de calentamiento para la descontaminación y sanetización de la pollinaza o Estiércol de pollo, para mejorar el proceso de compostaje. El diseño permite que haya una transferencia de calor uniforme, suministrado por los platillos de un tornillo sinfín, que transporta la carga por una base cilindrica en forma de u“U” que aloja el tornillo sinfín, desde la entrada por una tolva hasta la salida del fuselaje con flujo continuo y el calentamiento se efectúa por radiación infrarroja, minimizando la emisión de monóxido de carbono y la producción de cenizas. a entrada hasta la salida del fuselaje con flujo continuo; donde el calentamiento se efectúa por radiación infrarroja, minimizando la emisión de monóxido de carbono y la producción de cenizas. The present invention belongs to the field of machines for heat treatment of solid materials or objects for liquid elimination, specifically related to machines or devices with progressive movement for drying objects, machines or devices with progressive movement, for batch drying of a material in a compact form with a total or partial circular movement in a horizontal plane, which consists of a heating equipment for decontamination and sanitization of manure or chicken manure, to improve the composting process. The design allows for a uniform heat transfer, supplied by the cymbals of a worm screw, which transports the load through a cylindrical U-shaped base that houses the worm screw, from the inlet through a hopper to the outlet of the fuselage with continuous flow and heating is done by infrared radiation, minimizing the emission of carbon monoxide and the production of ash. input to output of the fuselage with continuous flow; where the heating is carried out by infrared radiation, minimizing the emission of carbon monoxide and the production of ash.
ESTADO DE LA TECNICA STATE OF THE ART
En el estado de la técnica se conoce la solicitud de patente No. CN204043347 de China publicada el 24 de diciembre de 2014, que refiere a un secador de estiércol de pollo. El secador de estiércol de pollo comprende un cilindro de secado, en el que una cinta transportadora está dispuesta en el cilindro de secado, una tubería de calefacción eléctrica está dispuesta en la pared interior, por encima de la cinta transportadora del cilindro de secado, una cámara de alimentación está dispuesta en un extremo del cilindro de secado, una tolva de alimentación está dispuesta en la parte superior de la cámara de alimentación, un mecanismo de agitación está instalado en la pared superior de la cámara de alimentación, una torre de desodorización está dispuesta en el extremo trasero del cilindro de secado, la parte superior de la desodorización la torre está conectada con un ventilador de tiro inducido, la parte trasera del cilindro de secado está conectada con un horno de temperatura constante, la parte trasera del horno de temperatura constante está conectada con un calentador de calor y se instala un soplador de aire caliente Fuera del calentador de calor. Debido a la disposición del mecanismo de agitación, el estiércol de pollo puede agitarse de manera completa y uniforme. La torre de desodorización y el ventilador de tiro inducido están dispuestos para obtener una gran cantidad de gas oloroso generado debido a la acción de las bacterias en el estiércol de pollo. Un cilindro rotatorio está dispuesto en el horno a temperatura constante, de modo que los gránulos de estiércol de pollo son uniformes a través de la rotación. Por su parte, la nueva invención cuenta con un canal con base cilindrica, con calefacción por rayos infrarrojos, un tornillo sinfín que transporta la carga a lo largo de la canal, con una tolva de alimentación, sin torre de desodorización, que no utiliza aire caliente como el antecedente. The patent application No. CN204043347 from China published on December 24, 2014, which refers to a chicken manure dryer, is known in the state of the art. The chicken manure dryer comprises a drying cylinder, in which a conveyor belt is arranged in the drying cylinder, an electric heating pipe is arranged in the inner wall, above the conveyor belt of the drying cylinder, a feeding chamber is arranged at one end of the drying cylinder, a hopper feed is arranged at the top of the feed chamber, a stirring mechanism is installed on the top wall of the feed chamber, a deodorization tower is arranged at the rear end of the drying cylinder, the top of the deodorization the tower is connected with an induced draft fan, the rear of the drying cylinder is connected with a constant temperature oven, the rear of the constant temperature oven is connected with a heat heater and a hot air blower is installed Outside the heat heater. Due to the arrangement of the stirring mechanism, chicken manure can be thoroughly and uniformly stirred. The deodorizing tower and the induced draft fan are arranged to obtain a large amount of odorous gas generated due to the action of bacteria on chicken manure. A rotating cylinder is arranged in the oven at constant temperature, so that the chicken manure granules are uniform throughout the rotation. For its part, the new invention has a channel with a cylindrical base, with infrared heating, an endless screw that transports the load along the channel, with a feed hopper, without a deodorization tower, which does not use air hot as the antecedent.
También se encuentra la solicitud de patente No. KR200466944 de Corea del Sur publicada el 20 de noviembre de 201 1 , que refiere a un dispositivo de secado para el secado, que se utiliza para producir una masa de las aves de corral. Es decir, el diseño actual es capaz de mover el fuselaje a los lados superior e inferior del fuselaje para formar la entrada y la salida entre sí, y la parte inferior de la sala de secado, el aparato eléctrico es un calentador incorporado, y el techo está configurado y calienta y seca el estiércol para mover e instalar la luz infrarroja cercana, que cubre el exterior de la sala de secado con aislamiento térmico. El aislamiento térmico se suministra desde el techo hasta el techo. Es posible reducir la cantidad de agua en el espacio de instalación y reducir el costo de fabricación. Mientras, la nueva invención realiza el calentamiento por radiación infrarroja con gas, sin aislamiento térmico como el antecedente. There is also South Korea Patent Application No. KR200466944 published on November 20, 201 1, which refers to a drying device for drying, which is used to produce a poultry dough. That is, the current design is capable of moving the fuselage to the top and bottom sides of the fuselage to form the inlet and outlet with each other, and the bottom of the drying room, the electrical apparatus is a built-in heater, and the Ceiling is configured and heats and dries manure to move and install near infrared light, which covers the outside of the drying room with thermal insulation. Thermal insulation is supplied from ceiling to ceiling. It is possible to reduce the amount of water in the installation space and reduce the manufacturing cost. Meanwhile, the new invention performs heating by infrared radiation with gas, without thermal insulation as the antecedent.
Igualmente se conoce la solicitud de patente No WO2017179929 publicada el 19 de octubre de 2017, que refiere un aparato de secado de lodo y, más específicamente, a un aparato de secado de lodo capaz de mejorar la eficiencia de secado del lodo, que es una suspensión de sedimentos de aguas residuales, mientras que simplifica y agiliza un proceso de secado. El antecedente comprende: una chaqueta que tiene una estructura en forma de caja, que es larga para permitir un proceso de secado transferidle por unidireccional para el lodo alimentado en su interior; un tornillo de agitación que agita los lodos contenidos en la camisa, en un estado en el que se proporciona el tornillo de agitación a lo largo de la dirección longitudinal de la camisa, para permitir que el estado de mezcla de los componentes sea uniforme y, simultáneamente, girando para comprima y mueva el lodo en una dirección de manera que se elimine la humedad contenida; un calentador para eliminar la humedad, que se elimina mediante el tornillo de agitación, junto con el exceso de humedad que queda en el lodo, mediante una operación de calentamiento en un estado en el que el calentador está provisto para rodear simultáneamente la superficie lateral y la parte inferior de la chaqueta; y un dispositivo de accionamiento formado para transmitir una fuerza de accionamiento rotacional al tornillo de agitación en un estado en el que el dispositivo de accionamiento está montado en un lado de la chaqueta. Mientras, la nueva invención no hace compresión sobre la carga que mueve, el calentamiento es exterior por radiación infrarroja. Also known is patent application No WO2017179929 published on October 19, 2017, which refers to a mud drying apparatus and, more specifically, to a mud drying apparatus capable of improving the mud drying efficiency, which is a suspension of sediment from wastewater, while simplifying and speeding up a drying process. The background includes: a jacket that has a box-shaped structure, which is long to allow a one-way transfer drying process for the mud fed inside; a stir screw that stirs the sludge contained in the jacket, in a state where the stir screw is provided along the longitudinal direction of the jacket, to allow the mixing state of the components to be uniform and, simultaneously, turning to compress and move the sludge in one direction so that the contained moisture is removed; a heater to remove moisture, which is removed by the stir screw, along with excess moisture remaining in the mud, by a heating operation in a state where the heater is provided to simultaneously surround the side surface and the bottom of the jacket; and a drive device formed to transmit a rotational drive force to the agitation screw in a state where the drive device is mounted on one side of the jacket. While the new invention does not compress the load it moves, the heating is external by infrared radiation.
Se encuentra en el estado del arte la solicitud de patente No. KR201 101 15853 publicada el 24 de octubre de 201 1 , que describe un aparato bajo en un lado estando dispuesto inclinado al otro lado es alto, el primer puerto de entrada está formado en un lado del superior, el primer puerto de escape está formado en el otro lado inferior, una primera salida de vapor de la carcasa está formada en el otro lado del mismo; El primer puerto está dispuesto en la dirección longitudinal del primer alojamiento dentro del primer alojamiento, habiéndose previsto posiblemente un primer tornillo para hacer girar el primer alojamiento. Los primeros medios de accionamiento de rotación provistos en el lado exterior de la primera rotación de la carcasa accionan el primer tornillo; unas lámparas de calor seco dispuestas en el lado superior dentro de la primera carcasa. El segundo puerto es un lado alto dispuesto oblicuamente e inferior, de modo que tenga el primer alojamiento tiene una pendiente opuesta colocada lado a lado con el primer alojamiento, con una segunda salida en un lado del fondo y un lado con una segunda carcasa en la que debe formarse la salida de vapor. El primer puerto está dispuesto en la dirección longitudinal de la segunda carcasa dentro de la carcasa, con un segundo tornillo provisto de efecto de rotación en la segunda carcasa; Medios de accionamiento de segunda rotación provistos en el lado exterior del segundo alojamiento girando y accionando el segundo tornillo; Una segunda lámpara de calor para secar provista en el lado superior dentro de la segunda carcasa; Un primer paso de escape para comunicar la primera salida y la segunda entrada; Un segundo paso de escape para comunicar la segunda salida y la primera entrada; La válvula de entrada para abrir y cerrar se proporciona en la primera o en la segunda carcasa; Válvulas para abrir y cerrar una salida provista en uno de la primera carcasa o la segunda carcasa. Mientras, la nueva invención cuenta con un canal con base cilindrica, con tornillo sinfín que mueve la carga desde la entrada hasta la salida en forma continua, que no hace compresión sobre la carga que mueve y el calentamiento es exterior por radiación infrarroja. In the state of the art is the patent application No. KR201 101 15853 published on October 24, 201 1, which describes a low apparatus on one side being arranged inclined to the other side is high, the first port of entry is formed in one side of the upper one, the first exhaust port is formed on the other lower side, a first steam outlet from the casing is formed on the other side thereof; The first port is arranged in the longitudinal direction of the first housing within the first housing, a first screw possibly being provided to rotate the first housing. The first rotation drive means provided on the outer side of the first housing rotation actuates the first screw; dry heat lamps arranged on the upper side within the first housing. The second port is a high side obliquely arranged and lower, so that the first housing has an opposite slope placed side by side with the first housing, with a second outlet on one side of the bottom and one side with a second housing on the that the steam outlet must be formed. The first port is arranged in the longitudinal direction of the second casing inside the casing, with a second screw provided with a rotation effect in the second casing; Second rotation drive means provided on the outer side of the second housing by turning and driving the second screw; A second drying heat lamp provided on the upper side within the second housing; A first escape step to communicate the first output and the second input; A second escape step to communicate the second exit and the first entrance; The open and close inlet valve is provided in the first or second casing; Valves for opening and closing an outlet provided in one of the first housing or the second housing. Meanwhile, the new invention has a channel with a cylindrical base, with a worm screw that moves the load from the inlet to the outlet continuously, which does not compress the moving load and the heating is external by infrared radiation.
También se conoce la solicitud de patente No. KR101687352 publicada el 16 de diciembre de 2016, que refiere a un combustible sólido del tipo de reducción de olores y a un método de fabricación para producir una mezcla de ejes con el adsorbente, y más específicamente a una mezcla de ejes y el adsorbente preparado en el combustible sólido en varias etapas por el ozono en caliente. Secado al aire en el proceso de fabricación para reducir el olor y eliminar el olor utilizado como combustible en las centrales eléctricas de las centrales eléctricas, así como en invernaderos, etc. También se relaciona con un calentamiento de combustible sólido y un método de fabricación del mismo que es fácil de Utilízalo reduciendo el olor de la instalación. Also known is patent application No. KR101687352 published on December 16, 2016, which refers to a solid fuel of the odor reduction type and to a manufacturing method to produce a mixture of axles with the adsorbent, and more specifically to a axle mixture and the adsorbent prepared in the solid fuel in several stages by hot ozone. Air drying in the manufacturing process to reduce odor and eliminate odor used as fuel in power plants electrical, as well as in greenhouses, etc. It is also related to a solid fuel heating and a manufacturing method of it that is easy to use it reducing the odor of the installation.
La nueva invención propone una nueva máquina para el calentamiento, descontaminación y sanetización de la pollinaza o Estiércol de pollo, que entrega como resultado un material de compostaje no existente en el estado de la técnica. Propone una solución sencilla que se aparta de las máquinas conocidas que no realiza compresión, y el calentamiento no es directo, no se da por inducción directa sobre el material, sino que se realiza por infrarrojo que impacta los platillos del tornillo sinfín; diferente a las máquinas de secado existentes; donde la invención tiene un canal con base cilindrica, con tornillo sinfín que mueve la carga desde la entrada hasta la salida en forma continua, que no hace compresión sobre la carga que mueve y el calentamiento es exterior por radiación infrarroja. The new invention proposes a new machine for heating, decontaminating and sanitizing chicken manure or chicken manure, which results in a composting material that does not exist in the state of the art. It proposes a simple solution that departs from the known machines that does not perform compression, and the heating is not direct, it does not occur by direct induction on the material, but rather it is carried out by infrared that impacts the worm gear; different from existing drying machines; where the invention has a channel with a cylindrical base, with a worm screw that moves the load from the inlet to the outlet continuously, which does not compress the moving load and the heating is external by infrared radiation.
DESCRIPCIÓN DE LA INVENCIÓN DESCRIPTION OF THE INVENTION
En la actualidad la pollinaza para ser descontaminada se lleva a un proceso de compostaje que dura entre 60 días y 70 días, presentando un cuello de botella en la producción avícola, ya que cada cochada de pollo dura entre 32 días a 40 días y entre cochadas debe retirarse la pollinaza para preparar los galpones para recibir los pollitos. Este alistamiento de los galpones dura entre 5 días y 10 días. At present the manure to be decontaminated is carried out to a composting process that lasts between 60 days and 70 days, presenting a bottleneck in poultry production, since each chicken batter lasts between 32 days to 40 days and between batches the manure must be removed to prepare the houses to receive the chicks. This shed enlistment lasts between 5 days and 10 days.
En las granjas avícolas se acumula la pollinaza, creando un problema ambiental contaminante de olores y moscas, así como de bacterias tales como Salmonella u Hongos. Los granjeros están vendiendo la pollinaza cruda sin compostar, que es transportada en camiones sin ninguna precaución y luego es aplicada a diferentes cultivos de alimentos, especialmente la cebolla, piña, yuca, cítricos, pastos. De esta manera las lluvias llevan las aguas contaminadas a las fuentes, poniendo en riesgo la salud humana. In poultry farms, manure accumulates, creating an environmental problem that contaminates odors and flies, as well as bacteria such as Salmonella or Fungi. Farmers are selling raw, un composted manure, which is transported by truck without any precautions and then applied to different food crops, especially onion, pineapple, cassava, citrus, pasture. In this way, the rains take the contaminated waters to the sources, putting human health at risk.
En este sentido, el proceso de descontaminación de la pollinaza por horneado con energía calórica por radiación infrarroja elimina los olores, evita la proliferación de moscas y agiliza en gran medida el proceso de descontaminación de la pollinaza. In this sense, the process of decontamination of the manure by baking with caloric energy by infrared radiation eliminates odors, prevents the proliferation of flies and greatly speeds up the process of decontamination of manure.
DESCRIPCIÓN DE FIGURAS DESCRIPTION OF FIGURES
Figura 1 : Muestra un despiece del horno para la descontaminación y sanetización de la pollinaza con su canal con base cilindrica y tornillo sinfín con platillos que se calientan. Figure 1: Shows an exploded view of the furnace for decontamination and sanitization of manure with its channel with a cylindrical base and a worm screw with saucers that are heated.
Figura 2: Muestra un despiece del horno para la descontaminación y sanetización de la pollinaza con su motor y mecanismos de transmisión de movimiento. Figure 2: Shows an exploded view of the furnace for decontamination and sanitization of manure with its motor and movement transmission mechanisms.
El horno (16) está equipado con un tornillo sinfín (17) movido por un moto- reductor (13) ensamblado a un motor eléctrico (14) de cinco caballos de fuerza sobre una estructura soporte (8). El calentamiento del horno se efectúa por cuatro paneles de radiación infrarroja (6) que son alimentados por gas propano (18). El motor eléctrico (14) mueve una polea (15) conectada a moto-reductor (13); donde dicho moto-reductor (13) está conectado a un piñón inferior (12) unido a su vez por una cadena (1 1 ) que mueve el piñón superior (10) y hace girar el eje de tornillo (2) del tornillo sinfín (17). The furnace (16) is equipped with a worm screw (17) moved by a motor reducer (13) assembled to an electric motor (14) of five horsepower on a support structure (8). The furnace is heated by four infrared radiation panels (6) that are fed by propane gas (18). The electric motor (14) moves a pulley (15) connected to a motor-reducer (13); where said motor reducer (13) is connected to a lower pinion (12) linked in turn by a chain (1 1) that moves the upper pinion (10) and rotates the screw shaft (2) of the worm screw ( 17).
Estos paneles de radiación infrarroja (6) se ubican en la parte inferior o lateral del horno (16) sobre sus largueros (5) para garantizar un calentamiento continuo. La temperatura promedio del horno (16) es de 130°C a 170Q C. y la residencia de la pollinaza en el recorrido total del horno es de 6 a 9 minutos, con una temperatura de salida mínima de 55°C a 70Q C. Este proceso quema las bacterias, los hongos y demás elementos patógenos que contiene la pollinaza. These infrared radiation panels (6) are located in the lower or lateral part of the oven (16) on their rails (5) to guarantee continuous heating. The average temperature of the furnace (16) is from 130 ° C to 170 Q C. and the residence of the manure in the total route of the furnace is 6 to 9 minutes, with a minimum outlet temperature of 55 ° C to 70 Q C. This process burns bacteria, fungi and other pathogens that manure contains.
A la vez este proceso permite la desodorización de la pollinaza, beneficiando el medio ambiente al estar libre de olores desagradables para la población cercana a los galpones y evitar la proliferación de moscas. El tornillo sin fin (17) tiene platillos (21 ) de calentamiento uniforme superficial por radiación infrarroja exterior emitida por paneles de infrarrojo (6); donde el tornillo está alojado en la base cilindrica (23) en forma de u “U”; y dicha base cilindrica (23) está soportada sobre cuatro soportes de hierro (19) de una longitud de 100 centímetros que le dan su altura y está cubierta por largueros (5) que en su exterior tiene paneles de infrarrojo (6). At the same time, this process allows the deodorization of the manure, benefiting the environment by being free of unpleasant odors for the population close to the sheds and avoiding the proliferation of flies. The worm screw (17) has saucers (21) for uniform surface heating by external infrared radiation emitted by infrared panels (6); where the screw is housed in the cylindrical base (23) in the form of a U-shaped; and said cylindrical base (23) is supported on four iron supports (19) of a length of 100 centimeters that give it its height and is covered by stringers (5) that on the outside have infrared panels (6).
Posee una tolva (7) de alimentación, tolva (7) en donde se deposita la carga de la pollinaza para ingresarla al larguero (5) del horno (16). La tolva (7) cuenta con una altura de 25 a 30 centímetros, un ancho de 28 a 34 centímetros y un largo de 55 a 60 centímetros. En la base tolva (7) se une con el larguero (5), allí tiene una trampa (20) compuesta por cinco varillas de hierro de 1 .58 centímetros (5/8”). It has a feeding hopper (7), hopper (7) where the manure load is deposited to enter it into the stringer (5) of the furnace (16). The hopper (7) has a height of 25 to 30 centimeters, a width of 28 to 34 centimeters and a length of 55 to 60 centimeters. In the hopper base (7) it joins the spar (5), there it has a trap (20) made up of five iron rods of 1.58 centimeters (5/8 ”).
El larguero (5) del horno (16) de unos 300 cm contiene el tornillo sinfín (17) a través del cual en movimiento giratorio transcurre la carga de la pollinaza ingresada por la tolva (7). A lo largo del larguero (5) están dispuestos cuatro paneles de radiación infrarroja que producen la energía calórica a través de la cual se lleva a cabo la descontaminación de la pollinaza. Este proceso quema las bacterias, los hongos y demás elementos patógenos que contiene la pollinaza. El paso de la pollinaza por el horno (16) tiene una duración de 6 a 10 minutos. The stringer (5) of the oven (16) of about 300 cm contains the endless screw (17) through which the load of the manure entered by the hopper (7) passes in a rotating movement. Along the stringer (5) there are four infrared radiation panels that produce the heat energy through which the decontamination of the manure is carried out. This process burns the bacteria, fungi and other pathogens contained in the manure. The passage of the manure through the oven (16) lasts from 6 to 10 minutes.
El tornillo sinfín (17) tiene platillos (21 ) de calentamiento uniforme por infrarrojo y traslado con un diámetro de 26 a 33 centímetros con pasos de 5 a 9 centímetros montado sobre una chumacera frontal (9) y una chumacera final (3) de 6 a 10 centímetros de diámetro, con sus respectivos rodamientos (22), en cada extremo. Al final del larguero (5) del horno (16) está la boquilla de salida (1 ) por donde sale la pollinaza descontaminada luego de atravesar el canal con base cilindrica (23) del horno (16). La boquilla de salida (1 ) está construida en lámina de hierro con las siguientes dimensiones: Largo anterior: 15 a17 centímetros, largo posterior: 17 a 19 centímetros, ancho: 15 a17 centímetros y profundidad: 1 1 a 13 Centímetros. Como resultado de este proceso de descontaminación de la pollinaza a través del horno ofrece con resultado abono con alto contenido de carbono orgánico. The worm screw (17) has saucers (21) for uniform infrared heating and transfer with a diameter of 26 to 33 centimeters with steps of 5 to 9 centimeters mounted on a front bearing (9) and a final bearing (3) of 6 to 10 centimeters in diameter, with their respective bearings (22), at each end. At the end of the stringer (5) of the oven (16) is the outlet nozzle (1) through which the decontaminated manure exits after passing through the cylindrical channel (23) of the oven (16). The outlet nozzle (1) is made of iron sheet with the following dimensions: Anterior length: 15 to 17 centimeters, posterior length: 17 to 19 centimeters, width: 15 to 17 centimeters and depth: 1 to 13 centimeters. As a result of this process of decontamination of manure through the oven, it offers compost with a high content of organic carbon.
El horno consiste en un equipo de calentamiento para la descontaminación y sanetización de la pollinaza o Estiércol de pollo, para mejorar el proceso de compostaje. El diseño permite que haya una transferencia de calor uniforme sobre canal con base cilindrica (23), suministrado por los platillos (21 ) de un tornillo sinfín (17), que transporta la carga desde la entrada de la tolva (7) hasta la salida del fuselaje por la boquilla de salida (1 ) con flujo continuo. La base cilindrica (23) tiene forma de u“U” con forma inferior de media circunferencia (25) y con forma superior de dos superficies lineales de apoyo (24) que reciben una tapa (4) ajustada por tornillos (26) co-lineales que se atornillan por orificios (28) sobre las superficies lineales de apoyo (24); donde la tapa (4) es una superficie plana con una ventana (26) y dos prolongaciones laterales (27) con orificios (28) de ajuste por tornillos (26) co-lineales. The oven consists of heating equipment for decontamination and sanitization of manure or chicken manure, to improve the composting process. The design allows for uniform heat transfer over a cylindrical base channel (23), supplied by the pans (21) with a worm screw (17), which transports the load from the hopper inlet (7) to the outlet of the fuselage through the outlet nozzle (1) with continuous flow. The cylindrical base (23) is U-shaped with a lower half-circumference (25) and upper shape with two linear support surfaces (24) that receive a cover (4) adjusted by screws (26) with linear that are screwed through holes (28) on the linear support surfaces (24); where the cover (4) is a flat surface with a window (26) and two lateral extensions (27) with adjustment holes (28) for co-linear screws (26).
El calentamiento se efectúa por radiación infrarroja de paneles de infrarrojo (6), minimizando la emisión de monóxido de carbono y la producción de cenizas. Su versatilidad permite que sea portátil o fijo sin que tenga restricción alguna en cualquier modalidad por su estructura (8) y cuatro soportes de hierro (19) que puede tener ruedas. La descripción aquí presentada no se limita a las medidas y elementos particulares tales como la fuente de calor por radicación que puede reemplazarse por otra fuente de calor uniforme sobre los platillos y las dimensiones pueden considerarse protegidas en cualquier medida sin que se aleje del espíritu de la invención como se reclama a continuación: Heating is carried out by infrared radiation from infrared panels (6), minimizing the emission of carbon monoxide and the production of ash. Its versatility allows it to be portable or fixed without being restricted in any way due to its structure (8) and four iron supports (19) that can have wheels. The description presented here is not limited to the particular measures and elements such as the radiation heat source that can be replaced by another uniform heat source on the saucers and the dimensions can be considered protected in any measure without departing from the spirit of the invention as claimed below:
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CONC2018/0014057 | 2018-12-24 | ||
| CONC2018/0014057A CO2018014057A1 (en) | 2018-12-24 | 2018-12-24 | Furnace for the decontamination and sanitation of the chickpea (chicken manure) |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2020136452A1 true WO2020136452A1 (en) | 2020-07-02 |
Family
ID=65629767
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/IB2019/057590 Ceased WO2020136452A1 (en) | 2018-12-24 | 2019-09-09 | Oven for decontaminating and sanitising chicken faeces (chicken manure) |
Country Status (2)
| Country | Link |
|---|---|
| CO (1) | CO2018014057A1 (en) |
| WO (1) | WO2020136452A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112503855A (en) * | 2020-12-09 | 2021-03-16 | 宿迁市金嘉利塑料科技发展有限公司 | Raw material conveying device for processing and producing refrigerator shelf decorative strips |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5143626A (en) * | 1990-07-10 | 1992-09-01 | Sludge Drying Systems, Inc. | Sludge dehydrater having specially designed augers and infrared heater elements |
| US6125549A (en) * | 1999-02-12 | 2000-10-03 | Hosokawa Bepex Corporation | Radiant heater system for thermally processing flowable materials |
| KR20130002011U (en) * | 2011-09-20 | 2013-03-28 | 박주익 | Fowl dropping dryer |
| CN206624765U (en) * | 2017-02-16 | 2017-11-10 | 倢旸股份有限公司 | drying equipment |
| CN108955088A (en) * | 2018-05-29 | 2018-12-07 | 苏州标杆知识产权运营有限公司 | A kind of environment-friendly type wastewater sludge drying process auxiliary device |
-
2018
- 2018-12-24 CO CONC2018/0014057A patent/CO2018014057A1/en unknown
-
2019
- 2019-09-09 WO PCT/IB2019/057590 patent/WO2020136452A1/en not_active Ceased
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5143626A (en) * | 1990-07-10 | 1992-09-01 | Sludge Drying Systems, Inc. | Sludge dehydrater having specially designed augers and infrared heater elements |
| US6125549A (en) * | 1999-02-12 | 2000-10-03 | Hosokawa Bepex Corporation | Radiant heater system for thermally processing flowable materials |
| KR20130002011U (en) * | 2011-09-20 | 2013-03-28 | 박주익 | Fowl dropping dryer |
| CN206624765U (en) * | 2017-02-16 | 2017-11-10 | 倢旸股份有限公司 | drying equipment |
| CN108955088A (en) * | 2018-05-29 | 2018-12-07 | 苏州标杆知识产权运营有限公司 | A kind of environment-friendly type wastewater sludge drying process auxiliary device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112503855A (en) * | 2020-12-09 | 2021-03-16 | 宿迁市金嘉利塑料科技发展有限公司 | Raw material conveying device for processing and producing refrigerator shelf decorative strips |
Also Published As
| Publication number | Publication date |
|---|---|
| CO2018014057A1 (en) | 2019-01-31 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US11813367B2 (en) | Treatment and agitation device for ultraviolet, temperature and gaseous controlled sterilization, curing and treatment of agricultural products including cannabis, and methods for treatment | |
| ES2605749T3 (en) | Apparatus for heat treatment of organic materials and associated method | |
| KR101252455B1 (en) | The apparatus for sterilizing and dring of pepper powder | |
| KR101873306B1 (en) | Apparatus of treating organic waste | |
| KR20060040562A (en) | Food Waste Disposal Device | |
| WO2016043656A1 (en) | Apparatus for treating food waste | |
| CN105664713B (en) | A kind of environment-friendly type farm cleaning harmful gas processing unit | |
| CA1112443A (en) | Apparatus for treating organic waste | |
| WO2020136452A1 (en) | Oven for decontaminating and sanitising chicken faeces (chicken manure) | |
| CN113647545A (en) | A sterile low-temperature drying device | |
| KR20130141852A (en) | Supplies organic waste management machine | |
| KR20080001996U (en) | UV and far-infrared, near-infrared sterilization, drying equipment | |
| CN212982760U (en) | Animal husbandry excrement and urine processingequipment | |
| RU2391610C1 (en) | Beebread drying plant | |
| KR101252490B1 (en) | A by-product of animals' processing unit | |
| KR200497085Y1 (en) | An farming and fisheries industry dryer | |
| CN112823063A (en) | Sterilization apparatus and waste treatment method | |
| CN103836892A (en) | Compact aqueous solid material drying device | |
| KR200466944Y1 (en) | Fowl dropping dryer | |
| RU2282340C2 (en) | Irradiation chamber | |
| US20120128547A1 (en) | Plant and Method for Treating Moist Organic and/or Inorganic Material | |
| CN118680247B (en) | A sterilizing device for frozen food production | |
| CN207865477U (en) | A kind of range hood | |
| SU1043112A1 (en) | Apparatus for sterilizing water | |
| KR200401286Y1 (en) | Apparatus for recycling garbage using soil worm |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 19903187 Country of ref document: EP Kind code of ref document: A1 |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 19903187 Country of ref document: EP Kind code of ref document: A1 |