WO2020129751A1 - Collagen casing, casing food comprising same, method for producing collagen casing, method for producing casing food, collagen gel for enclosing food, food enclosed in gel comprising same, method for producing collagen gel for enclosing food and method for producing food enclosed in gel - Google Patents
Collagen casing, casing food comprising same, method for producing collagen casing, method for producing casing food, collagen gel for enclosing food, food enclosed in gel comprising same, method for producing collagen gel for enclosing food and method for producing food enclosed in gel Download PDFInfo
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- WO2020129751A1 WO2020129751A1 PCT/JP2019/048277 JP2019048277W WO2020129751A1 WO 2020129751 A1 WO2020129751 A1 WO 2020129751A1 JP 2019048277 W JP2019048277 W JP 2019048277W WO 2020129751 A1 WO2020129751 A1 WO 2020129751A1
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- collagen
- food
- casing
- gel
- cellulose particles
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C13/00—Sausage casings
Definitions
- the present invention relates to a collagen casing, a casing food containing the same, a method for producing a collagen casing, a method for producing a casing food, a collagen gel for food inclusion, a gel-containing food containing the same, a method for producing a collagen gel for food inclusion, and a gel-containing food. Manufacturing method.
- sausage is produced by filling a tubular product generally called a casing with ingredients such as minced meat mixed with spices and seasonings, smoking the ingredients and the casing together, and then heating with steam.
- a tubular product generally called a casing with ingredients such as minced meat mixed with spices and seasonings
- smoking the ingredients and the casing together and then heating with steam.
- a mammal intestine such as cow intestine, pig intestine, and sheep intestine
- a casing of an artificial material a collagen casing manufactured by shaping an animal skin, tendon or the like into a tubular shape is known.
- collagen casing can produce homogeneous and linear sausage.
- cellulose is added in the production of a collagen casing for the purpose of improving the strength of the collagen casing and suppressing heat shrinkage (eg, US Pat. No. 3,123,482 (Patent) Document 1), US Pat. No. 3,551,535 (Patent Document 2), US Pat. No. 3,782,977 (Patent Document 3), etc.).
- Patent Document 4 Japanese Patent Application Laid-Open No. 2017-093328 by adding cellulose nanofibers having an average fiber diameter of 500 nm or less to a collagen casing, the sausage produced using the cellulose nanofibers has crispness and hardness. It is disclosed that the texture is improved.
- Patent Documents 1 to 4 do not disclose a technique capable of maintaining a smooth texture of a collagen casing even if cellulose is added. Further, as disclosed in Patent Document 4, when the collagen casing contains cellulose nanofibers having an average fiber diameter of 500 nm or less, the effect of improving strength by the addition of cellulose is lost because the fiber diameter is too small. there is a possibility. Further, nano-order cellulose is difficult to handle and lacks versatility. Therefore, a collagen casing that can maintain a smooth texture using cellulose has not yet been realized, and its development is earnestly desired.
- the present invention is a collagen casing capable of maintaining a smooth texture even when cellulose particles are added, a casing food containing the same, a method for producing a collagen casing, a method for producing a casing food, for food inclusion.
- An object of the present invention is to provide a collagen gel, a gel-containing food containing the same, a method for producing a collagen gel for food inclusion, and a method for producing a gel-containing food.
- the present inventors are investigating a technique capable of maintaining the smooth texture of the collagen casing even when cellulose is added, and regarding the cellulose added to the collagen casing, the shape of the cellulose is made into a particle shape, and the particle diameter is Focused on controlling.
- a collagen casing containing cellulose particles having an average particle diameter in a predetermined range becomes a collagen casing containing cellulose particles outside the above range (for example, a conventional collagen casing having an average particle diameter of cellulose particles of 80 ⁇ m or more).
- a collagen casing containing cellulose particles having an average particle diameter in a predetermined range becomes a collagen casing containing cellulose particles outside the above range (for example, a conventional collagen casing having an average particle diameter of cellulose particles of 80 ⁇ m or more).
- the texture was remarkably smooth.
- a sausage was produced based on this finding, it was also found that while maintaining the strength improving effect and the heat shrinkage suppressing effect by the addition of cellulose, it is possible to maintain a smooth texture when eating the
- the collagen casing according to the present invention contains cellulose particles, the cellulose particles have an average particle size of 10 ⁇ m or more and 60 ⁇ m or less, and 0.5 ⁇ g of the powder of the cellulose particles is put in 100 mL of water and stirred.
- the dispersion liquid is prepared by, and the above-mentioned dispersion liquid is allowed to stand for 10 seconds and then the above-mentioned cellulose particles are recovered from the supernatant thereof, it is recovered at a ratio of 65% or more.
- the content of the above cellulose particles is preferably 1% by mass or more and 25% by mass or less.
- a casing food product according to the present invention includes the collagen casing.
- the casing food is preferably sausage.
- the method for producing a collagen casing according to the present invention is the method for producing a collagen casing, wherein a step of obtaining a paste-like collagen casing raw material by finely cutting animal-derived collagen fibers, and the collagen casing raw material
- the method includes a step of obtaining a collagen casing precursor containing the above-mentioned cellulose particles by adding a cellulose particle-acid mixed solution, and a step of obtaining the above-mentioned collagen casing by shaping the above-mentioned collagen casing precursor into a tubular shape. ..
- the method for producing a casing food product according to the present invention includes a step of obtaining a casing food product by filling the collagen casing with an edible component.
- the casing food manufacturing method further includes a step of performing a smoke treatment on the casing food.
- the collagen gel for food encapsulation according to the present invention contains cellulose particles, the cellulose particles have an average particle size of 10 ⁇ m or more and 60 ⁇ m or less, and the cellulose particles are stirred by putting 0.5 g of the powder in 100 mL of water.
- a dispersion is prepared, and the above dispersion is allowed to stand for 10 seconds, and then, when the above-mentioned cellulose particles are recovered from the supernatant, it is recovered at a ratio of 65% or more.
- the collagen gel for food encapsulation further contains shredded collagen fibers, and the collagen gel for food encapsulation contains 40 parts by mass or less of the cellulose particles with respect to 100 parts by mass of the shredded collagen fibers.
- the gel-containing food product according to the present invention includes the collagen gel for food product inclusion.
- the gel-containing food is preferably sausage.
- the method for producing a collagen gel for food encapsulation according to the present invention is a method for producing a collagen gel for food encapsulation, wherein a step of obtaining a paste-like collagen gel raw material by finely cutting animal-derived collagen fibers And a step of obtaining a collagen gel for food encapsulation containing the above-mentioned cellulose particles by adding a cellulose particle-acid mixed solution to the above-mentioned collagen gel raw material.
- the method for producing a gel-containing food product according to the present invention is a co-extrusion of the food-containing collagen gel and the edible component to obtain a gel-containing food product in which the edible component is coated with the food-containing collagen gel. Including steps.
- the method for producing the gel-containing food preferably further includes a step of smoking the gel-containing food.
- a collagen casing capable of maintaining a smooth texture even if cellulose particles are added, a casing food containing the same, a method for producing a collagen casing, a method for producing a casing food, a collagen gel for food inclusion, It is possible to provide a gel-containing food containing the above, a method for producing a collagen gel for food inclusion, and a method for producing a gel-containing food.
- the notation in the form of “AB” means the upper and lower limits of the range (that is, A or more and B or less), the unit is not described in A, and the unit is described only in B. In this case, the unit of A and the unit of B are the same.
- the collagen casing according to the present embodiment contains cellulose particles, and the cellulose particles have an average particle diameter of 10 ⁇ m or more and 60 ⁇ m or less. Further, the above-mentioned cellulose particles, when 0.5 g of the powder is placed in 100 mL of water and stirred to prepare a dispersion liquid, and after the dispersion liquid is allowed to stand for 10 seconds, the cellulose particles are recovered from the supernatant thereof, It is recovered at a ratio of 65% or more.
- the collagen casing having such characteristics can maintain a smooth texture.
- the collagen casing can be obtained from conventionally known collagen fiber as a raw material.
- Collagen fibers can be obtained by performing decalcification treatment on skins, skins, bones, cartilage, tendons and the like of animals represented by cows, pigs, sheep, chickens, ostriches and the like. Further, collagen fibers can be obtained by decalcifying fish scales.
- the collagen casing can be obtained, for example, by using the collagen fibers described above and performing the method for producing a collagen casing described below.
- the collagen casing can contain the above-mentioned collagen fibers, cellulose particles, acid (hydrochloric acid, acetic acid, lactic acid, etc.) and necessary additives (eg vegetable oil, starch, thickening polysaccharides, etc.) as its composition.
- the “collagen fiber” is not limited to the collagen fiber obtained by the above-mentioned treatment, and may be a collagen fiber partially containing solubilized collagen.
- the collagen casing contains cellulose particles.
- the cellulose particles have an average particle size of 10 ⁇ m or more and 60 ⁇ m or less.
- Cellulose particles are formed by agglomeration of cellulose fibers and have a particle shape. Therefore, in the present specification, the average particle diameter of the cellulose particles refers to the average outer diameter of the pill-like particles formed by agglomeration of the cellulose fibers.
- the fiber diameter of the cellulose that constitutes the cellulose particles is not particularly limited, and can be, for example, 1 to 60 ⁇ m.
- the cellulose particles can be produced from the raw materials described below as particles having an average particle diameter of 10 ⁇ m or more and 60 ⁇ m or less by a known method.
- the cellulose particles commercially available cellulose particles can be used as long as the average particle diameter is 10 ⁇ m or more and 60 ⁇ m or less.
- the cellulose as a raw material constituting the cellulose particles any of plants (wood, bamboo, hemp, jute, kenaf), algae, microorganisms (acetobacter etc.) and products produced by the microorganisms can be used.
- pulp which is a primary processed product of plants softwood unbleached kraft pulp (NUKP), softwood bleached kraft pulp (NBKP), hardwood unbleached kraft pulp (LUKP), hardwood bleached kraft pulp (LBKP), softwood unbleached sulfite pulp (NUSP), softwood bleached sulfite pulp (NBSP) thermomechanical pulp (TMP), recycled pulp, waste paper, etc.), or cloth can also be used.
- NUKP softwood unbleached kraft pulp
- NKP softwood bleached kraft pulp
- LKP hardwood unbleached kraft pulp
- LKP hardwood bleached kraft pulp
- NUSP softwood unbleached sulfite pulp
- NBSP softwood bleached sulfite pulp
- TMP thermomechanical pulp
- Cellulose as a raw material may be unmodified or chemically modified.
- the method is not particularly limited, and examples thereof include oxidation, etherification, phosphorylation, esterification, phosphoric esterification, silane coupling, fluorination, and cationization.
- the method is preferably carboxymethylation or oxidation, since the collagen casing is used mainly as a food.
- the cellulose particles have an average particle diameter of 10 ⁇ m or more and 60 ⁇ m or less.
- the “average particle diameter” of the cellulose particles refers to D50 (median diameter) when the particle size distribution of the cellulose particles is measured on a volume basis.
- the average particle diameter of the cellulose particles exceeds 60 ⁇ m, the effect of maintaining a smooth texture on the collagen casing is not sufficiently exhibited, and the texture on the texture becomes rough.
- the average particle diameter of the cellulose particles is less than 10 ⁇ m, the dispersibility of the cellulose particles becomes poor as described later, so that the strength of the collagen casing is lowered and the effect of maintaining a smooth texture is not sufficiently exhibited.
- the cellulose particles preferably have an average particle size of 25 ⁇ m or more and 55 ⁇ m or less.
- the reason for defining the particle size of the cellulose particles by the average particle size instead of the maximum particle size is as follows. That is, the cellulose particles used in the collagen casing are generally a mixture having different particle diameters. For this reason, when the cellulose particles contained in the collagen casing are defined by the maximum particle diameter, a form in which the cellulose particles having an excessively small particle diameter are oligopoly among the cellulose particles contained in the collagen casing can be included in the scope of the present invention. There is a nature. In such a collagen casing, the effect of the present invention tends to be impaired due to deterioration of dispersibility of cellulose particles and the like. Therefore, in the present invention, the particle size of the cellulose particles capable of maintaining a smooth texture to the collagen casing is defined by using the "average particle size".
- the average particle diameter of the cellulose particles contained in the collagen casing can be specifically measured by the following method. First, 5 g of a collagen casing is weighed, cut into small pieces of about 2 cm square and placed in an Erlenmeyer flask having a volume of 200 mL. To this Erlenmeyer flask, add 100 mL of 0.1 M phosphate buffer (pH 7), and further add 5 mL of protease (for example, papain W-40 (manufactured by Amano Enzyme Inc.)) adjusted to a concentration of 0.01 g/mL. To obtain a sample solution.
- protease for example, papain W-40 (manufactured by Amano Enzyme Inc.
- the sample solution is heated to 55°C and maintained in that state for 16 to 24 hours to cause an enzymatic reaction.
- the sample solution is stirred with a magnetic stirrer at 500-1500 rpm.
- suction filtration is performed on the sample solution using a filter paper (model: high-purity filter paper “No. 5C”, manufactured by ADVANTEC) stored in a desiccator, so that the cellulose particles in the sample solution on the filter paper.
- Adsorb a filter paper (model: high-purity filter paper “No. 5C”, manufactured by ADVANTEC) stored in a desiccator, so that the cellulose particles in the sample solution on the filter paper. Adsorb.
- the filter paper on which the cellulose particles have been adsorbed is washed several times with warm water at 50 to 60° C., then placed on a Petri dish, and 50 mL of ion-exchanged water is added toward the filter paper on which the cellulose particles have been adsorbed to perform the above ion exchange. Collect the cellulose particles in water. Finally, the cellulose particles recovered in the ion-exchanged water are analyzed with a laser diffraction/scattering particle size distribution measuring device (trade name: "Microtrac MT3000II", manufactured by Microtrac Bell Co., Ltd.). Thereby, the average particle diameter of the cellulose particles can be obtained.
- the dispersion solvent for the cellulose particles when using the above device is ion-exchanged water.
- the content of the cellulose particles is preferably 1% by mass or more and 25% by mass or less. This allows the collagen casing to maintain a smooth texture.
- the content of the cellulose particles is more preferably 2% by mass or more and 20% by mass or less.
- the heating resistance of the collagen casing tends to be lowered, and the adhesiveness between the collagen casings may increase during the production of the collagen casing, which may make the production difficult.
- the content of cellulose particles exceeds 25% by mass, the texture of the tongue tends to be rough.
- the content of cellulose particles contained in the collagen casing can be specifically measured by the following method. First, 5 g of the collagen casing is weighed, cut into small pieces of 2 cm square and placed in an Erlenmeyer flask having a volume of 200 mL. To this Erlenmeyer flask, add 100 mL of 0.1 M phosphate buffer (pH 7), and further add 5 mL of protease (for example, papain W-40 (manufactured by Amano Enzyme Inc.)) adjusted to a concentration of 0.01 g/mL. To obtain a sample solution.
- protease for example, papain W-40 (manufactured by Amano Enzyme Inc.
- the sample solution is heated to 55°C and maintained in that state for 16 to 24 hours to cause an enzymatic reaction.
- the sample solution is stirred with a magnetic stirrer at 500-1500 rpm.
- a filter paper model: high-purity filter paper “No. 5C”, manufactured by ADVANTEC
- the mass of the filter paper is measured in advance using a platform scale (trade name: "LIBROR AEU-210", manufactured by Shimadzu Corporation).
- the sample solution is suction-filtered using the filter paper to remove the protein component in the sample solution and adsorb only the cellulose particles to the filter paper.
- the filter paper on which the cellulose particles have been adsorbed is washed several times with warm water of 50 to 60° C., further heated to 105° C., and kept in that state for 24 hours to evaporate water. In this state, the mass of the filter paper and the cellulose particles on the filter paper is measured using the above platform scale.
- the content of cellulose particles contained in the collagen casing can be calculated based on the following calculation formula.
- a (mass %) (BC)/D ⁇ 100
- the dispersibility of cellulose particles can be evaluated by the following method. First, 0.5 g of powder of cellulose particles is put in 100 mL of water, and stirred for 1 minute using a stirrer to prepare a dispersion liquid containing cellulose particles. Next, this dispersion is allowed to stand for 10 seconds, and 25 mL of the supernatant of the above dispersion is transferred to a Petri dish. Then, the aluminum container containing the supernatant is dried at 105° C. for 24 hours, and the dry mass (unit: g) is measured. Finally, the recovery rate (%) is calculated by making the obtained dry mass four times, further dividing by 0.5 g, and making a percentage.
- this recovery rate (%) is 65% or more, it can be evaluated that the dispersibility is good.
- the recovery rate (%) is preferably 80% or more. According to the above calculation method, the recovery rate (%) may exceed 100%, but the upper limit value can be set to 110%.
- the casing food product according to the present embodiment includes the collagen casing described above.
- the casing food is preferably sausage.
- the casing food can obtain a smooth texture when eaten. Therefore, when the casing food product is a sausage, it is possible to provide a sausage having a smooth texture.
- fresh sausage such as fresh pork sausage, Bockwurst sausage, wiener sausage, Frankfurt sausage, pork sausage, Liona sausage, smoked sausage such as Boronia sausage, and liver sausage, dry sausage, unsalted.
- a pickled sausage can be exemplified.
- chorizo Taiwan sausage, salsiccia sausage, ring issa sausage, weiss burst, beer shinken sausage, krako sausage, mortadella sausage, beer burst sausage, blato burst sausage, thuringer sausage, undue sausage, jarkt burst sausage, boudin blanc sausage
- Other examples include cerberate salami, pepperoni salami, carpath salami, and the like.
- the edible component encapsulated in the collagen casing may be meat that can be used for food, including meats in the case of sausage (the definition of which will be described later).
- meats in the case of sausage the definition of which will be described later.
- a casing food in which grains such as rice, wheat and potatoes, confectioneries such as jelly and gummy are enclosed in a collagen casing can be exemplified.
- the method of measuring the average particle size and content of cellulose particles contained in a casing food, for example, a collagen casing in sausage is as follows. First, the collagen casing is peeled off from the sausage, and meat attached to the collagen casing is scraped off with a spatula. Next, 5 g of this collagen casing is weighed and put into a beaker having a capacity of 200 mL, 150 mL of hexane is added, and the mixture is stirred for 30 minutes. Further, hexane is removed from the beaker and the hexane attached to the collagen casing is also sufficiently evaporated.
- the collagen casing is cut into small pieces of 2 cm square and placed in an Erlenmeyer flask having a capacity of 200 mL.
- the average particle size and content of the cellulose particles can be determined by going through the same steps as the method for measuring the average particle size and content of the cellulose particles in the collagen casing described above.
- the collagen casing manufacturing method is the above-described collagen casing manufacturing method.
- the method for producing a collagen casing comprises a step of obtaining a paste-like collagen casing raw material by finely cutting animal-derived collagen fibers (first step), and the collagen casing raw material containing cellulose.
- the collagen casing formed in a tubular shape is plasticized by a conventionally known method and dried to obtain a collagen casing having a smooth texture.
- the first step is a step of obtaining a paste-like collagen casing raw material by finely cutting animal-derived collagen fibers.
- animal-derived collagen fibers are miniaturized and made into a paste.
- a paste-like collagen casing raw material can be obtained by the following method.
- Animal-derived collagen fibers can be prepared by decalcifying the skins, skins, bones, cartilage, tendons, etc. of animals represented by cows, pigs, sheep, chickens, ostriches, and the like. Collagen fibers can also be obtained by subjecting fish scales to decalcification. More specifically, the collagen fibers can be prepared as collagen fibers by subjecting these organs (tissues) to a treatment (alkali treatment) in which they are immersed in a solution containing, for example, calcium hydroxide or sodium hydroxide.
- the above-mentioned collagen fibers are finely cut, that is, mechanically broken down into fine particles, and thus made into a paste. As a result, a collagen casing raw material can be obtained.
- the second step is a step of obtaining a collagen casing precursor containing the cellulose particles by adding a cellulose particle-acid mixed solution to the collagen casing raw material.
- a collagen casing precursor is obtained by adding the cellulose particle-acid mixed liquid together with the above-mentioned additive to the collagen casing raw material. Since the additive is an optional component in the collagen casing, it may not be added to the collagen casing raw material.
- the “cellulose particle-acid mixed solution” refers to a mixed solution in which the above cellulose particles are dispersed in an organic acid such as citric acid, acetic acid or lactic acid, or hydrochloric acid.
- the concentration of the cellulose particles in the mixed solution can be adjusted to an appropriate concentration as long as it does not hinder the production of the collagen casing.
- the pH of the mixed solution may be in the range that does not interfere with the production of the collagen casing, and is preferably adjusted to fall within the range of 0.1 to 3, for example.
- the third step is a step of forming the collagen casing precursor into a tubular shape to obtain a collagen casing.
- the collagen casing precursor is passed through a commercially available homogenizer (for example, a trade name: “high pressure homogenizer”, manufactured by Aluminum Plant & Vessels) to homogenize the collagen casing precursor to form a gelatinous collagen gel. ..
- a commercially available homogenizer for example, a trade name: “high pressure homogenizer”, manufactured by Aluminum Plant & Vessels
- the above collagen gel is defoamed under reduced pressure, then shaped into a tube through an annular nozzle, and at the same time, extruded into an ammonia gas atmosphere or saturated saline (concentration of about 26.4% by mass) to obtain a collagen casing. it can.
- the collagen casing shaped like a tube will solidify if left in the ammonia gas atmosphere for 5 seconds to 1 minute. Further, the collagen casing is soaked in an aqueous glycerin solution having a concentration of 1 to 10% by mass for about 10 to 30 minutes to be plasticized. Then, the collagen casing is dried using a conventionally known drying method. Specifically, a collagen casing having a water content of 5 to 10% by mass can be obtained by drying the plasticized collagen casing at 70 to 90° C. for about 3 minutes. It is preferable that the collagen casing has a water content of 10 to 15% by mass by being humidified with a humidifier from the viewpoint of reducing damage during the meat filling operation. In addition, it is preferable that the moisture content is 15 to 25% by mass by using a humidifier at the stage of commercialization.
- the diameter of the edible casing produced by the above method is preferably 10 to 40 mm, considering that it is used for food.
- the method of manufacturing a casing food product according to the present embodiment includes a step of obtaining a casing food product by filling the above collagen casing with an edible component.
- a casing food product having a smooth texture can be obtained.
- the edible component is not particularly limited as long as it can be filled in the collagen casing and can be used for food.
- meat can be illustrated as an edible ingredient.
- any meat conventionally used for sausage can be used.
- beef, pork, horse meat, cotton lamb, goat meat, rabbit meat, poultry meat and the like can be used as the raw meat.
- Ground meat is prepared by adding salt, seasonings, spices, etc. to these raw meats and further using a silent cutter.
- This minced meat can be filled into a collagen casing.
- a conventionally known method can be used as a method for filling the above-mentioned minced meat in a collagen casing.
- the minced meat can be filled in the collagen casing by using a commercially available meat filling facility (for example, trade name: "DICK-9L", manufactured by DICK).
- the method for producing a casing food product according to the present embodiment preferably further includes a step of performing a smoking treatment on the casing food product (a smoking treatment step).
- a smoking treatment step the casing food is dried at 55 to 65° C. for 15 to 25 minutes, and then smoked at 55 to 65° C. for 5 to 20 minutes using a commercially available smoke chip in a smoke house.
- Various kinds of smoked foods for example, sausage
- the sausage obtained in this step is preferably subjected to a heat treatment with boiling water or steam for the purpose of sterilization.
- the "sausage" includes those of the types described above, but when the fresh sausage is obtained by the method for producing a casing food product, the smoking treatment step is not required.
- the collagen gel for food encapsulation contains cellulose particles, and the cellulose particles have an average particle diameter of 10 ⁇ m or more and 60 ⁇ m or less.
- the above-mentioned cellulose particles were prepared by adding 0.5 g of the powder to 100 mL of water and stirring to prepare a dispersion liquid, allowing the dispersion liquid to stand for 10 seconds, and then recovering the cellulose particles from the supernatant thereof. Recovered at a rate of over %.
- the collagen gel for food encapsulation having such characteristics can maintain a smooth texture.
- the collagen gel for food encapsulation can be obtained from a conventionally known collagen fiber as a raw material, like the collagen casing described above.
- the collagen gel for food encapsulation refers to the above-mentioned collagen casing in which the raw material is a paste and the above-mentioned cellulose particles and necessary additives are added to this paste. Therefore, the description of the raw materials such as collagen fibers contained in the collagen gel for food encapsulation, the shape of the cellulose particles, the raw material of the cellulose particles, and the like is the same as that described in the above-mentioned collagen casing, and will not be repeated.
- the collagen gel composition for food encapsulation also has the same composition as the collagen casing described above, including the collagen fibers, cellulose particles, acids (hydrochloric acid, acetic acid, lactic acid, etc.) and necessary additives (eg, vegetable oil, starch, thickening polysaccharides, etc.). Can be included.
- the average particle size of the cellulose particles contained in the collagen gel for food encapsulation is 10 ⁇ m or more and 60 ⁇ m or less as described above.
- the above-mentioned cellulose particles are collected at a ratio of 65% or more when 0.5 g of the powder is put into 100 mL of water to prepare a dispersion liquid and the above-mentioned cellulose particles are recovered from the supernatant of the dispersion liquid. ..
- the description of the average particle size and dispersibility of the cellulose particles contained in the collagen gel for food encapsulation is also the same as that described in the above-mentioned collagen casing, and will not be repeated.
- the collagen gel for food encapsulation further includes shredded collagen fibers.
- the “chopped collagen fiber” refers to a collagen fiber that has been shredded after the animal-derived collagen fiber has been shredded.
- the shredded collagen fibers may also include solubilized collagen as a part, like the animal-derived collagen fibers described above.
- the collagen gel for food encapsulation preferably contains 40 parts by mass or less of the cellulose particles with respect to 100 parts by mass of the shredded collagen fibers. This makes it possible to easily maintain a smooth texture on the collagen gel for food encapsulation.
- the collagen gel for food encapsulation contains 3 parts by mass or more and 40 parts by mass or less of the cellulose particles with respect to 100 parts by mass of the shredded collagen fibers.
- the texture of the tongue tends to be rough.
- the average particle size and content of the cellulose particles contained in the collagen gel for food encapsulation can be measured in the same manner as the method for measuring the average particle size and content of the cellulose particles contained in the collagen casing described above. That is, in order to measure the average particle size and content of the cellulose particles, by replacing the collagen casing weighing 5 g with the same amount of collagen gel for food inclusion, the average particle size of the cellulose particles contained in the collagen gel for food inclusion and The content can be measured.
- the content of shredded collagen fibers contained in the collagen gel for food encapsulation can be determined by performing amino acid analysis and measuring the content of hydroxyproline per 100 parts by mass. Specifically, the content of shredded collagen fibers contained in the collagen gel for food encapsulation was determined by first performing an amino acid analysis on the collagen gel for food encapsulation to first measure the content of hydroxyproline, and then obtained. It can be determined by multiplying the content of hydroxyproline by a conversion factor 9.
- the mass (parts by mass) of cellulose particles to 100 parts by mass of shredded collagen fibers is determined.
- the gel-containing food product according to the present embodiment includes the above-described collagen gel for food product inclusion.
- the collagen gel for food encapsulation is preferably sausage.
- the gel-containing food can obtain a smooth texture when eaten. Therefore, when the gel-containing food is a sausage, a sausage having a smooth texture can be provided.
- Gel-encapsulated food for example, the average particle size and content of the cellulose particles contained in the food-encapsulating collagen gel in sausage, a method for measuring the average particle size and content of the cellulose particles contained in the collagen casing in the sausage described above. It can be measured in the same manner. That is, only the collagen gel for food encapsulation is peeled off from the sausage, and the meat attached to the collagen gel for food encapsulation is scraped off with a spatula. Next, 5 g of this food-encapsulating collagen gel is weighed, and for subsequent operations, by going through the same steps as the method of measuring the average particle size and content of the cellulose particles contained in the collagen casing in the casing food, The average particle size and content of cellulose particles can be determined.
- the method for producing the collagen gel for food encapsulation according to the present embodiment is the method for producing the collagen gel for food encapsulation described above.
- the method for producing a collagen gel for food encapsulation comprises a step of obtaining a paste-like collagen gel raw material by finely cutting animal-derived collagen fibers (step A), and the above-mentioned collagen gel raw material.
- the step A is a step of obtaining a paste-like collagen gel raw material by finely cutting animal-derived collagen fibers.
- This step A can be the same as the first step in the method for producing a collagen casing. Therefore, the description of the step A is the same as that described in the above-described method for manufacturing a collagen casing, and will not be repeated.
- Step B is a step of obtaining a collagen gel for food encapsulation containing the above-mentioned cellulose particles by adding a cellulose particle-acid mixed solution to the above-mentioned collagen gel raw material.
- a mixture is obtained by first adding the cellulose particle-acid mixed liquid to the above collagen gel raw material together with the above additives. Since the above-mentioned additives are optional components in the collagen gel for food encapsulation, they may not be added to the collagen gel raw material.
- the above-mentioned “cellulose particle-acid mixed solution” is the same as that described in the method for producing a collagen casing described above.
- the mixture is homogenized by passing it through a commercially available homogenizer (for example, trade name: “High-pressure homogenizer”, made by Aluminum Plant & Vessels) to form a gelatin gel in the form of paste, and thus collagen for food encapsulation. Get the gel.
- a collagen gel for food inclusion can be obtained from animal-derived collagen.
- This collagen gel for food encapsulation is preferably defoamed under reduced pressure because it contributes to the production of a gel-encapsulated food described below.
- the method for producing a gel-encapsulated food product according to the present embodiment is a gel-encapsulated food product in which the food-encapsulation collagen gel and the edible component are co-extruded, whereby the edible component is coated with the food-encapsulation collagen gel.
- a gel-containing food product having a smooth texture can be obtained.
- Co-extrusion refers to simultaneous extrusion of an edible component placed in the inner nozzle and a collagen gel for food encapsulation placed in the outer nozzle by using a double annular nozzle or the like.
- the food ingredient can be coated with a collagen gel for food encapsulation.
- the edible component is not particularly limited as long as it is a component that can be coated with collagen gel for food encapsulation and that can be used for food use.
- meat when obtaining the above-mentioned sausage as a gel-containing food, meat can be exemplified as the edible component.
- a gel-containing food (sausage) in which meat is coated with a collagen gel for food inclusion can be obtained.
- the definition of “meat” is as described above.
- a conventionally known method can be used for the coextrusion method of coating the meat with the collagen gel for encapsulating food.
- the above meats can be coated with the collagen gel for food encapsulation by using a commercially available facility (for example, trade name: “QX Fresh System”, manufactured by Marel).
- examples of edible components other than meat include grains such as rice, wheat and potato, and confectioneries such as jelly and gummy.
- the method for producing a gel-containing food according to the present embodiment further includes a step of performing a smoking treatment on the gel-containing food (smoking treatment step).
- a smoking treatment step for example, a conventionally known smoking liquid can be showered to the gel-containing food produced by the coextrusion described above.
- various smoked foods for example, sausage
- the "sausage” includes those of the types described above, but when fresh sausage is obtained by the method for producing a gel-containing food product, the above-mentioned smoking treatment step is not necessary.
- the dispersion liquids of Sample A to Sample F were stirred with a stirrer for 1 minute and then left to stand for 10 seconds. Twenty-five mL of the supernatant liquid of the sample A to sample F dispersions that had been left still was transferred to a Petri dish. After that, the above Petri dishes containing the supernatant of the dispersion liquids of Samples A to F were dried at 105° C. for 24 hours, and the dry mass (unit: g) was measured. The recovery rate (%) was obtained by setting the dry mass to four times, dividing by further 0.5 g, and making a percentage.
- Table 1 shows the average particle diameter (D50) of the cellulose particles contained in the dispersion liquids of Sample A to Sample F and the recovery rate (%) thereof. It is estimated that the lower the recovery rate is, the more the cellulose particles are aggregated in the dispersion liquid, and the dispersibility can be evaluated to be poor. A sample showing a recovery rate of 65% or more was evaluated as a good product (good dispersibility).
- the recovery rate of the cellulose particles was 65% or more when the average particle diameter was 10 ⁇ m or more, and it could be determined that the cellulose particles were good products.
- the above collagen fibers were mechanically broken by using a meat grinder equipped with a plate having pores with a diameter of 6 mm to be miniaturized to obtain a paste-like collagen casing raw material.
- the collagen casing precursor was homogenized by passing it through a commercially available homogenizer to obtain a gelatinous collagen gel. Further defoaming the gelatinous collagen gel under reduced pressure, and then using an extruder having an annular nozzle arranged in an ammonia atmosphere, while injecting air, the collagen casing is expanded into a tubular shape to form a collagen casing. Obtained. At the same time, the shaped collagen casing was extruded into an ammonia gas atmosphere and left in this state for 10 seconds to be solidified.
- the coagulated collagen casing was immersed in a 5 mass% concentration glycerin aqueous solution for 30 minutes. Finally, the collagen casing of Sample 1 was obtained by drying at 70 to 90° C. for 3 minutes using a commercially available dryer.
- Sample 2 was prepared by using the same method as Sample 1 except that the cellulose particles added in the second step were replaced with cellulose particles (trade name: “W-50GK”, manufactured by Nippon Paper Industries Co., Ltd., average particle size: 50 ⁇ m). The collagen casing of was obtained.
- sample 3 Collagen casing of sample 3 by using the same method as sample 1 except that the cellulose particles added in the second step are replaced with cellulose particles (trade name: “Alpha-cell C-100”, average particle size: 80 ⁇ m) Got
- a collagen casing precursor was prepared by adding an acid mixture (however, trade name: “W-400M”, manufactured by Nippon Paper Industries Co., Ltd., using cellulose particles having an average particle diameter of 27 ⁇ m and hydrochloric acid as an acid). Obtained.
- the collagen casing precursor was homogenized by passing it through a commercially available homogenizer to obtain a gelatinous collagen gel. Further, the above collagen gel was defoamed under reduced pressure, and this collagen gel was applied to an acrylic plate of 10 cm ⁇ 10 cm, immersed in a 0.2 M aqueous ammonia solution for 30 minutes, and then washed with water until the pH became neutral. did. Finally, the collagen gel on the acrylic plate was immersed in an aqueous glycerin solution having a concentration of 3% by mass for 30 minutes and then dried at room temperature for 18 hours to obtain a collagen film of Sample 4-1 simulating a collagen casing. It was
- Example 4-2 In the second step, with respect to the collagen casing raw material, collagen, 4.14 mass%, hydrochloric acid, 0.24 mass%, cellulose, 0.62 mass%, water, ice so as to have a composition of 95 mass%, Cellulose particles-acid mixture (however, trade name: "W-400M", manufactured by Nippon Paper Industries Co., Ltd., using cellulose particles having an average particle diameter of 27 ⁇ m, and using hydrochloric acid as the acid) was used.
- the collagen film of Sample 4-2 was obtained by using the same manufacturing method as that of the collagen film of Sample 4-1.
- Example 4-3 In the second step, with respect to the collagen casing raw material, 3.83% by mass of collagen, 0.24% by mass of hydrochloric acid, 0.93% by mass of cellulose and 95% by mass of water so that the composition of water, ice, Cellulose particles-acid mixture (however, trade name: "W-400M", manufactured by Nippon Paper Industries Co., Ltd., using cellulose particles having an average particle diameter of 27 ⁇ m, and using hydrochloric acid as the acid) was used.
- the collagen film of Sample 4-3 was obtained by using the same production method as that of the collagen film of Sample 4-1.
- Example 5-1 Sample 4 above except that the cellulose particles contained in the cellulose particle-acid mixture added in the second step were replaced with cellulose particles having a trade name: "W-80GKN", manufactured by Nippon Paper Industries Co., Ltd., and having an average particle diameter of 60 ⁇ m.
- a collagen film of Sample 5-1 was obtained by using the same manufacturing method as that of the collagen film of -1.
- Example 5-2 The cellulose film added in the second step was the same as the collagen film of Sample 5-1 described above, and the same production method was used as for the collagen film of Sample 4-2 except for the above, to obtain a collagen film of Sample 5-2. It was
- Example 5-3 The collagen film of Sample 5-3 was obtained by using the same manufacturing method as that of the collagen film of Sample 4-3 except that the cellulose particles added in the second step were the same as those of the collagen film of Sample 5-1 described above. It was
- Example 6-1 Cellulose particles contained in the cellulose particle-acid mixture added in the second step were replaced with cellulose particles having a trade name: "Alpha-cell C-100" and an average particle diameter: 80 ⁇ m, except that the sample 4-1 was used.
- the collagen film of Sample 6-1 was obtained by using the same manufacturing method as for the collagen film.
- Example 6-2 The collagen film of Sample 6-2 was obtained by using the same production method as the collagen film of Sample 6-1 except that the cellulose particles added in the second step were the same as those of Sample 6-1. It was
- Example 6-3 The collagen film of Sample 6-3 was obtained by using the same production method as the collagen film of Sample 6-1 except that the cellulose particles added in the second step were the same as those of Sample 6-1. It was
- a small piece was prepared by cutting out the collagen film of each sample into a size of 5 mm ⁇ 50 mm.
- a single column type tensile compression tester (trade name: "STA-1150", manufactured by Orientec Co., Ltd.), pull this small piece at a pulling speed of 30 mm/min, and measure the strength at break of the small piece.
- the tensile strength (unit: MPa) of the collagen film of each sample was determined.
- the results are shown in Table 4. The higher the tensile strength, the less likely it is to break, and it can be evaluated that the strength is high.
- the collagen films of Sample 4-1 to Sample 4-3, Sample 5-1 to Sample 5-3 and Sample 6-1 to Sample 6-3 all have a tensile strength of 0.85 MPa or more. Therefore, it is understood that when the content of the cellulose particles is 5 to 15% by mass, it has sufficient strength. According to Table 5, when the content of the cellulose particles is within a predetermined range (5 to 15% by mass), the smaller the average particle diameter of the cellulose particles contained in the collagen film is, the more excellent the texture is to the touch. Be understood.
- Raw materials (paste-like collagen gel) for obtaining the collagen films of Sample 4-1 and Sample 6-3 described above were prepared.
- a collagen casing was obtained by defoaming these raw materials under reduced pressure, then inflating them into a tubular shape while injecting air using an extruder having an annular nozzle arranged under an ammonia atmosphere, and shaping. .. Further, the collagen casing was coagulated by extruding into an ammonia gas atmosphere and leaving it in this state for 10 seconds.
- the coagulated collagen casing was immersed in a 5 mass% concentration glycerin aqueous solution for 30 minutes.
- the collagen casings of Sample 4-1 and Sample 6-3 were obtained by drying at 70 to 90° C. for 3 minutes using a commercially available dryer.
- Sample 4-1 in which the average particle size of the cellulose particles is in the range of 10 to 60 ⁇ m has a very smooth texture to the touch as compared with Sample 6-3 outside the above range. Is understood.
- a collagen-casing precursor was obtained by adding a particle-acid mixed solution (however, for cellulose particles, a trade name: “W-400M”, manufactured by Nippon Paper Industries Co., Ltd., average particle size: 27 ⁇ m was used).
- the collagen casing precursor was homogenized by passing it through a commercially available homogenizer to obtain a gelatinous collagen gel. Further, the above collagen gel was defoamed under reduced pressure, and this collagen gel was applied to an acrylic plate of 10 cm ⁇ 10 cm, immersed in a 0.2 M aqueous ammonia solution for 30 minutes, and then washed with water until the pH became neutral. did. Finally, the collagen gel on the acrylic plate was immersed in a 3% by mass concentration of glycerin aqueous solution for 30 minutes and then dried at room temperature for 18 hours to obtain a collagen film of Sample 7-1 simulating a collagen casing. It was
- Example 7-2 In the second step, with respect to the collagen casing raw material, water, ice, so that the composition of collagen is 4.64% by mass, hydrochloric acid is 0.24% by mass, cellulose is 0.12% by mass, and water is 95% by mass, Collagen of Sample 7-1, except that a cellulose particle-acid mixed solution (however, the cellulose particle has a trade name: "W-400M", manufactured by Nippon Paper Industries Co., Ltd., average particle diameter: 27 ⁇ m was used)
- a collagen film of Sample 7-2 was obtained by using the same manufacturing method as for the film.
- Example 7-3 In the second step, with respect to the collagen casing raw material, collagen, 3.52% by mass, hydrochloric acid, 0.24% by mass, cellulose, 1.24% by mass, water, ice, so that the composition is 95% by mass, Collagen of Sample 7-1 above except that a cellulose particle-acid mixed solution (however, the cellulose particle has a trade name: “W-400M”, manufactured by Nippon Paper Industries Co., Ltd., average particle diameter: 27 ⁇ m was used) is added.
- a collagen film of Sample 7-3 was obtained by using the same manufacturing method as for the film.
- Example 7-4 In the second step, with respect to the collagen casing raw material, collagen, 2.9% by mass, hydrochloric acid, 0.24% by mass, cellulose, 1.86% by mass, water, ice, so that the composition is 95% by mass, Collagen of Sample 7-1, except that a cellulose particle-acid mixed solution (however, the cellulose particle has a trade name: "W-400M", manufactured by Nippon Paper Industries Co., Ltd., average particle diameter: 27 ⁇ m was used)
- a collagen film of Sample 7-4 was obtained by using the same manufacturing method as for the film.
- ⁇ Heat shrinkage test> A heat shrinkage test was performed on the collagen films of Samples 7-1 to 7-3 by using the following method. First, a small piece was prepared by cutting out a collagen film of each sample in a size of 100 mm ⁇ 15 mm. After boiling the small pieces in hot water at 80° C. for 3 minutes, the length of the small pieces in the longitudinal direction was measured to determine the heat shrinkage ratio (unit: %, [1 -Longitudinal length after boiling/longitudinal length before boiling] x 100) was determined. The larger the value of the heat shrinkage, the higher the possibility that the collagen casing will burst when the sausage is cooked when a sausage is produced using a collagen casing produced from the same collagen casing precursor as the collagen film. Can be evaluated. The results are shown in Table 9.
- Sample 7-1 having a content of cellulose particles of 0.5% by mass is the above-mentioned collagen casing when the sausage is cooked when the sausage is produced by using the collagen casing produced from the same collagen casing precursor. It has been suggested that may be ruptured.
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Abstract
Description
本発明は、コラーゲンケーシング、これを含むケーシング食品、コラーゲンケーシングの製造方法、ケーシング食品の製造方法、食品内包用コラーゲンゲル、これを含むゲル内包食品、食品内包用コラーゲンゲルの製造方法およびゲル内包食品の製造方法に関する。 The present invention relates to a collagen casing, a casing food containing the same, a method for producing a collagen casing, a method for producing a casing food, a collagen gel for food inclusion, a gel-containing food containing the same, a method for producing a collagen gel for food inclusion, and a gel-containing food. Manufacturing method.
たとえばソーセージは、一般にケーシングと呼ばれる管状物内に、香辛料および調味料を混練した挽肉などの具材を充填し、この具材とケーシングとを共に燻製し、次いで水蒸気を用いて加熱することにより製造される。上記のようなケーシングとして、牛腸、豚腸、羊腸などの哺乳類の腸管を用いた天然腸ケーシングが公知である。さらに人工物のケーシングとして、動物の皮、腱などを原料として管状に造形することにより製造されるコラーゲンケーシングが公知である。 For example, sausage is produced by filling a tubular product generally called a casing with ingredients such as minced meat mixed with spices and seasonings, smoking the ingredients and the casing together, and then heating with steam. To be done. As the above casing, a natural intestine casing using a mammal intestine such as cow intestine, pig intestine, and sheep intestine is known. Further, as a casing of an artificial material, a collagen casing manufactured by shaping an animal skin, tendon or the like into a tubular shape is known.
コラーゲンケーシングは、天然腸ケーシングと異なり、均質かつ直線的なソーセージを製造することができる。この特徴を生かした市場においてコラーゲンケーシングは、従前より独自の需要がある。最近では、羊腸などの天然腸ケーシングの高価格化および供給の不安定化などに鑑み、天然腸ケーシングの代替品としてコラーゲンケーシングを利用することが検討されている。 Different from natural intestine casing, collagen casing can produce homogeneous and linear sausage. There is a unique demand for collagen casings in the market that takes advantage of this feature. Recently, in view of price increase and instability of supply of natural intestine casing such as sheep intestine, utilization of collagen casing as a substitute for natural intestine casing has been studied.
これらの検討の中で、コラーゲンケーシングの強度向上、熱収縮の抑制などを目的とし、コラーゲンケーシングを製造するにあたってセルロースを添加することが行なわれている(たとえば、米国特許第3123482号明細書(特許文献1)、米国特許第3551535号明細書(特許文献2)、米国特許第3782977号明細書(特許文献3)など)。さらに、特開2017-093328号公報(特許文献4)では、コラーゲンケーシングに対し平均繊維径が500nm以下であるセルロースナノファイバーを含有させることにより、それを用いて製造したソーセージの歯切れ、硬さなどの食感を改良したことが開示されている。 In these studies, cellulose is added in the production of a collagen casing for the purpose of improving the strength of the collagen casing and suppressing heat shrinkage (eg, US Pat. No. 3,123,482 (Patent) Document 1), US Pat. No. 3,551,535 (Patent Document 2), US Pat. No. 3,782,977 (Patent Document 3), etc.). Further, in Japanese Patent Application Laid-Open No. 2017-093328 (Patent Document 4), by adding cellulose nanofibers having an average fiber diameter of 500 nm or less to a collagen casing, the sausage produced using the cellulose nanofibers has crispness and hardness. It is disclosed that the texture is improved.
上記特許文献1~4において、セルロースを添加してもコラーゲンケーシングに滑らかな舌触りを維持することができる技術は開示されていない。さらに特許文献4に開示されるように、コラーゲンケーシングに対し平均繊維径が500nm以下のセルロースナノファイバーを含有させることは、その繊維径が過小であるためにセルロースの添加による強度向上効果が失われる可能性がある。さらにナノオーダーのセルロースは、扱いづらいので汎用性に欠ける。したがって、セルロースを用いて滑らかな舌触りを維持することができるコラーゲンケーシングは未だ実現しておらず、その開発が切望されている。 The above Patent Documents 1 to 4 do not disclose a technique capable of maintaining a smooth texture of a collagen casing even if cellulose is added. Further, as disclosed in Patent Document 4, when the collagen casing contains cellulose nanofibers having an average fiber diameter of 500 nm or less, the effect of improving strength by the addition of cellulose is lost because the fiber diameter is too small. there is a possibility. Further, nano-order cellulose is difficult to handle and lacks versatility. Therefore, a collagen casing that can maintain a smooth texture using cellulose has not yet been realized, and its development is earnestly desired.
以上の点に鑑み、本発明は、セルロース粒子を添加しても滑らかな舌触りを維持することができるコラーゲンケーシング、これを含むケーシング食品、コラーゲンケーシングの製造方法、ケーシング食品の製造方法、食品内包用コラーゲンゲル、これを含むゲル内包食品、食品内包用コラーゲンゲルの製造方法およびゲル内包食品の製造方法を提供することを目的とする。 In view of the above points, the present invention is a collagen casing capable of maintaining a smooth texture even when cellulose particles are added, a casing food containing the same, a method for producing a collagen casing, a method for producing a casing food, for food inclusion. An object of the present invention is to provide a collagen gel, a gel-containing food containing the same, a method for producing a collagen gel for food inclusion, and a method for producing a gel-containing food.
本発明者らは、セルロースを添加してもコラーゲンケーシングの滑らかな舌触りを維持することができる技術を検討する中で、コラーゲンケーシングに添加するセルロースに関し、その形状を粒子状とし、かつ粒子径を制御することに注目した。その結果、所定の範囲の平均粒子径を有するセルロース粒子を含むコラーゲンケーシングは、上記範囲を外れたセルロース粒子を含むコラーゲンケーシング(たとえばセルロース粒子の平均粒子径が80μm以上となる従来のコラーゲンケーシング)に比べ、舌触りが顕著に滑らかになることを知見した。さらに、この知見に基づいてソーセージを製造した場合、セルロースの添加による強度向上効果および熱収縮抑制効果を維持しながら、このソーセージを食した場合に滑らかな舌触りを維持できることも知見し、本発明を完成させた。 The present inventors are investigating a technique capable of maintaining the smooth texture of the collagen casing even when cellulose is added, and regarding the cellulose added to the collagen casing, the shape of the cellulose is made into a particle shape, and the particle diameter is Focused on controlling. As a result, a collagen casing containing cellulose particles having an average particle diameter in a predetermined range becomes a collagen casing containing cellulose particles outside the above range (for example, a conventional collagen casing having an average particle diameter of cellulose particles of 80 μm or more). In comparison, it was found that the texture was remarkably smooth. Furthermore, when a sausage was produced based on this finding, it was also found that while maintaining the strength improving effect and the heat shrinkage suppressing effect by the addition of cellulose, it is possible to maintain a smooth texture when eating the sausage, and the present invention Completed
すなわち本発明に係るコラーゲンケーシングは、セルロース粒子を含み、上記セルロース粒子は、平均粒子径が10μm以上60μm以下であり、上記セルロース粒子は、その粉末0.5gを100mLの水に入れて撹拌することにより分散液を調製し、上記分散液を10秒静置した後、その上澄みから上記セルロース粒子を回収した場合、65%以上の比率で回収される。 That is, the collagen casing according to the present invention contains cellulose particles, the cellulose particles have an average particle size of 10 μm or more and 60 μm or less, and 0.5 μg of the powder of the cellulose particles is put in 100 mL of water and stirred. When the dispersion liquid is prepared by, and the above-mentioned dispersion liquid is allowed to stand for 10 seconds and then the above-mentioned cellulose particles are recovered from the supernatant thereof, it is recovered at a ratio of 65% or more.
上記セルロース粒子は、その含有量が1質量%以上25質量%以下であることが好ましい。 The content of the above cellulose particles is preferably 1% by mass or more and 25% by mass or less.
本発明に係るケーシング食品は、上記コラーゲンケーシングを含む。
上記ケーシング食品は、ソーセージであることが好ましい。
A casing food product according to the present invention includes the collagen casing.
The casing food is preferably sausage.
本発明に係るコラーゲンケーシングの製造方法は、上記コラーゲンケーシングの製造方法であって、動物由来のコラーゲン線維に対し、微細断を行なうことによりペースト状のコラーゲンケーシング原料を得る工程と、上記コラーゲンケーシング原料に対し、セルロース粒子-酸混合液を添加することにより、上記セルロース粒子を含むコラーゲンケーシング前駆体を得る工程と、上記コラーゲンケーシング前駆体を管状に造形することにより上記コラーゲンケーシングを得る工程とを含む。 The method for producing a collagen casing according to the present invention is the method for producing a collagen casing, wherein a step of obtaining a paste-like collagen casing raw material by finely cutting animal-derived collagen fibers, and the collagen casing raw material On the other hand, the method includes a step of obtaining a collagen casing precursor containing the above-mentioned cellulose particles by adding a cellulose particle-acid mixed solution, and a step of obtaining the above-mentioned collagen casing by shaping the above-mentioned collagen casing precursor into a tubular shape. ..
本発明に係るケーシング食品の製造方法は、上記コラーゲンケーシングに可食成分を充填することにより、ケーシング食品を得る工程を含む。 The method for producing a casing food product according to the present invention includes a step of obtaining a casing food product by filling the collagen casing with an edible component.
上記ケーシング食品の製造方法は、上記ケーシング食品に対し燻製処理を行なう工程をさらに含むことが好ましい。 Preferably, the casing food manufacturing method further includes a step of performing a smoke treatment on the casing food.
本発明に係る食品内包用コラーゲンゲルは、セルロース粒子を含み、上記セルロース粒子は、平均粒子径が10μm以上60μm以下であり、上記セルロース粒子は、その粉末0.5gを100mLの水に入れて撹拌することにより分散液を調製し、上記分散液を10秒静置した後、その上澄みから上記セルロース粒子を回収した場合、65%以上の比率で回収される。 The collagen gel for food encapsulation according to the present invention contains cellulose particles, the cellulose particles have an average particle size of 10 μm or more and 60 μm or less, and the cellulose particles are stirred by putting 0.5 g of the powder in 100 mL of water. Thus, a dispersion is prepared, and the above dispersion is allowed to stand for 10 seconds, and then, when the above-mentioned cellulose particles are recovered from the supernatant, it is recovered at a ratio of 65% or more.
上記食品内包用コラーゲンゲルは、細断コラーゲン線維をさらに含み、上記食品内包用コラーゲンゲルは、上記細断コラーゲン線維100質量部に対し上記セルロース粒子を40質量部以下含むことが好ましい。 It is preferable that the collagen gel for food encapsulation further contains shredded collagen fibers, and the collagen gel for food encapsulation contains 40 parts by mass or less of the cellulose particles with respect to 100 parts by mass of the shredded collagen fibers.
本発明に係るゲル内包食品は、上記食品内包用コラーゲンゲルを含む。
上記ゲル内包食品は、ソーセージであることが好ましい。
The gel-containing food product according to the present invention includes the collagen gel for food product inclusion.
The gel-containing food is preferably sausage.
本発明に係る食品内包用コラーゲンゲルの製造方法は、上記食品内包用コラーゲンゲルの製造方法であって、動物由来のコラーゲン線維に対し、微細断を行なうことによりペースト状のコラーゲンゲル原料を得る工程と、上記コラーゲンゲル原料に対し、セルロース粒子-酸混合液を添加することにより、上記セルロース粒子を含む食品内包用コラーゲンゲルを得る工程とを含む。 The method for producing a collagen gel for food encapsulation according to the present invention is a method for producing a collagen gel for food encapsulation, wherein a step of obtaining a paste-like collagen gel raw material by finely cutting animal-derived collagen fibers And a step of obtaining a collagen gel for food encapsulation containing the above-mentioned cellulose particles by adding a cellulose particle-acid mixed solution to the above-mentioned collagen gel raw material.
本発明に係るゲル内包食品の製造方法は、上記食品内包用コラーゲンゲルと可食成分とを共押出しすることにより、上記可食成分が上記食品内包用コラーゲンゲルにより被覆されたゲル内包食品を得る工程を含む。 The method for producing a gel-containing food product according to the present invention is a co-extrusion of the food-containing collagen gel and the edible component to obtain a gel-containing food product in which the edible component is coated with the food-containing collagen gel. Including steps.
上記ゲル内包食品の製造方法は、上記ゲル内包食品に対し燻製処理を行なう工程をさらに含むことが好ましい。 The method for producing the gel-containing food preferably further includes a step of smoking the gel-containing food.
本発明によれば、セルロース粒子を添加しても滑らかな舌触りを維持することができるコラーゲンケーシング、これを含むケーシング食品、コラーゲンケーシングの製造方法、ケーシング食品の製造方法、食品内包用コラーゲンゲル、これを含むゲル内包食品、食品内包用コラーゲンゲルの製造方法およびゲル内包食品の製造方法を提供することができる。 According to the present invention, a collagen casing capable of maintaining a smooth texture even if cellulose particles are added, a casing food containing the same, a method for producing a collagen casing, a method for producing a casing food, a collagen gel for food inclusion, It is possible to provide a gel-containing food containing the above, a method for producing a collagen gel for food inclusion, and a method for producing a gel-containing food.
以下、本発明に係る実施形態について、さらに詳細に説明する。ここで、本明細書において「A~B」という形式の表記は、範囲の上限下限(すなわちA以上B以下)を意味し、Aにおいて単位の記載がなく、Bにおいてのみ単位が記載されている場合、Aの単位とBの単位とは同じである。 Hereinafter, embodiments according to the present invention will be described in more detail. Here, in the present specification, the notation in the form of “AB” means the upper and lower limits of the range (that is, A or more and B or less), the unit is not described in A, and the unit is described only in B. In this case, the unit of A and the unit of B are the same.
≪コラーゲンケーシング≫
本実施形態に係るコラーゲンケーシングは、セルロース粒子を含み、上記セルロース粒子は、平均粒子径が10μm以上60μm以下である。さらに上記セルロース粒子は、その粉末0.5gを100mLの水に入れて撹拌することにより分散液を調製し、上記分散液を10秒静置した後、その上澄みから上記セルロース粒子を回収した場合、65%以上の比率で回収される。このような特徴を備えるコラーゲンケーシングは、滑らかな舌触りを維持することができる。
<<Collagen casing>>
The collagen casing according to the present embodiment contains cellulose particles, and the cellulose particles have an average particle diameter of 10 μm or more and 60 μm or less. Further, the above-mentioned cellulose particles, when 0.5 g of the powder is placed in 100 mL of water and stirred to prepare a dispersion liquid, and after the dispersion liquid is allowed to stand for 10 seconds, the cellulose particles are recovered from the supernatant thereof, It is recovered at a ratio of 65% or more. The collagen casing having such characteristics can maintain a smooth texture.
コラーゲンケーシングは、従来公知のコラーゲン線維を原料として得ることができる。コラーゲン線維は、牛、豚、羊、鶏、ダチョウなどに代表される動物の皮、皮膚、骨、軟骨、腱などに対して脱灰処理を行なうことにより得ることができる。さらに魚類の鱗に対して脱灰処理を行なうことによってもコラーゲン線維を得ることができる。コラーゲンケーシングは、たとえば上記コラーゲン線維を用い、後述するコラーゲンケーシングの製造方法を行うことによって得ることができる。コラーゲンケーシングは、その組成として上記コラーゲン線維、セルロース粒子、酸(塩酸、酢酸、乳酸など)、必要な添加物(たとえば植物油、デンプン、増粘多糖類など)を含むことができる。本明細書において「コラーゲン線維」は、上述した処理により得たコラーゲン線維に限定されず、可溶化したコラーゲンを一部に含むコラーゲン線維であってもよい。 The collagen casing can be obtained from conventionally known collagen fiber as a raw material. Collagen fibers can be obtained by performing decalcification treatment on skins, skins, bones, cartilage, tendons and the like of animals represented by cows, pigs, sheep, chickens, ostriches and the like. Further, collagen fibers can be obtained by decalcifying fish scales. The collagen casing can be obtained, for example, by using the collagen fibers described above and performing the method for producing a collagen casing described below. The collagen casing can contain the above-mentioned collagen fibers, cellulose particles, acid (hydrochloric acid, acetic acid, lactic acid, etc.) and necessary additives (eg vegetable oil, starch, thickening polysaccharides, etc.) as its composition. In the present specification, the “collagen fiber” is not limited to the collagen fiber obtained by the above-mentioned treatment, and may be a collagen fiber partially containing solubilized collagen.
<セルロース粒子>
上述のようにコラーゲンケーシングは、セルロース粒子を含む。上記セルロース粒子は、平均粒子径が10μm以上60μm以下である。セルロース粒子は、セルロース繊維が凝集することにより形成され、粒子状の形状を有する。したがって本明細書においてセルロース粒子の平均粒子径とは、セルロース繊維が凝集することにより形成された毛玉様粒子の平均外径をいう。本実施形態において、セルロース粒子を構成するセルロースの繊維径については特に制限されるべきではなく、たとえば1~60μmとすることができる。
<Cellulose particles>
As mentioned above, the collagen casing contains cellulose particles. The cellulose particles have an average particle size of 10 μm or more and 60 μm or less. Cellulose particles are formed by agglomeration of cellulose fibers and have a particle shape. Therefore, in the present specification, the average particle diameter of the cellulose particles refers to the average outer diameter of the pill-like particles formed by agglomeration of the cellulose fibers. In the present embodiment, the fiber diameter of the cellulose that constitutes the cellulose particles is not particularly limited, and can be, for example, 1 to 60 μm.
セルロース粒子は、後述する原料から、公知の方法により10μm以上60μm以下の平均粒子径を有する粒子として作製することができる。セルロース粒子は、その平均粒子径が10μm以上60μm以下である限り、市販されているセルロース粒子を用いることもできる。セルロース粒子を構成する原料としてのセルロースは、植物(木材、竹、麻、ジュート、ケナフ)、藻類、微生物(アセトバクターなど)および該微生物が産生する産生物などをいずれも用いることができる。さらに植物の一次加工品であるパルプ(針葉樹未漂白クラフトパルプ(NUKP)、針葉樹漂白クラフトパルプ(NBKP)、広葉樹未漂白クラフトパルプ(LUKP)、広葉樹漂白クラフトパルプ(LBKP)、針葉樹未漂白サルファイトパルプ(NUSP)、針葉樹漂白サルファイトパルプ(NBSP)サーモメカニカルパルプ(TMP)、再生パルプ、古紙など)、あるいは布などを用いることもできる。 The cellulose particles can be produced from the raw materials described below as particles having an average particle diameter of 10 μm or more and 60 μm or less by a known method. As the cellulose particles, commercially available cellulose particles can be used as long as the average particle diameter is 10 μm or more and 60 μm or less. As the cellulose as a raw material constituting the cellulose particles, any of plants (wood, bamboo, hemp, jute, kenaf), algae, microorganisms (acetobacter etc.) and products produced by the microorganisms can be used. Further, pulp which is a primary processed product of plants (softwood unbleached kraft pulp (NUKP), softwood bleached kraft pulp (NBKP), hardwood unbleached kraft pulp (LUKP), hardwood bleached kraft pulp (LBKP), softwood unbleached sulfite pulp (NUSP), softwood bleached sulfite pulp (NBSP) thermomechanical pulp (TMP), recycled pulp, waste paper, etc.), or cloth can also be used.
原料としてのセルロースは、未変性であっても、化学変性されていてもよい。セルロースが化学変性される場合、その方法は特に制限されないが、たとえば酸化、エーテル化、リン酸化、エステル化、リン酸エステル化、シランカップリング、フッ素化、カチオン化などを挙げることができる。コラーゲンケーシングは、その用途がもっぱら食品となることから、セルロースが化学変性される場合、その方法はカルボキシメチル化または酸化であることが好ましい。 Cellulose as a raw material may be unmodified or chemically modified. When the cellulose is chemically modified, the method is not particularly limited, and examples thereof include oxidation, etherification, phosphorylation, esterification, phosphoric esterification, silane coupling, fluorination, and cationization. When the cellulose is chemically modified, the method is preferably carboxymethylation or oxidation, since the collagen casing is used mainly as a food.
(セルロース粒子の平均粒子径)
セルロース粒子は、上述のとおり平均粒子径が10μm以上60μm以下である。本明細書においてセルロース粒子の「平均粒子径」とは、体積基準でセルロース粒子の粒度分布を測定した場合におけるD50(メジアン径)をいう。セルロース粒子の平均粒子径が60μmを超える場合、コラーゲンケーシングに対し、滑らかな舌触りを維持する効果が十分に示されなくなり、舌触りにざらつきが生じる。セルロース粒子の平均粒子径が10μm未満となる場合、後述するようにセルロース粒子の分散性が悪くなるため、コラーゲンケーシングの強度が低下し、かつ滑らかな舌触りを維持する効果も十分に示されなくなる。セルロース粒子は、平均粒子径が25μm以上55μm以下であることが好ましい。
(Average particle diameter of cellulose particles)
As described above, the cellulose particles have an average particle diameter of 10 μm or more and 60 μm or less. In the present specification, the “average particle diameter” of the cellulose particles refers to D50 (median diameter) when the particle size distribution of the cellulose particles is measured on a volume basis. When the average particle diameter of the cellulose particles exceeds 60 μm, the effect of maintaining a smooth texture on the collagen casing is not sufficiently exhibited, and the texture on the texture becomes rough. When the average particle diameter of the cellulose particles is less than 10 μm, the dispersibility of the cellulose particles becomes poor as described later, so that the strength of the collagen casing is lowered and the effect of maintaining a smooth texture is not sufficiently exhibited. The cellulose particles preferably have an average particle size of 25 μm or more and 55 μm or less.
ここで本発明ではセルロース粒子の粒子径に関し、最大粒子径で規定せずに、平均粒子径で規定した理由は、次のとおりである。すなわちコラーゲンケーシングに使用されるセルロース粒子は、その粒子径が個々に異なる混合物であることが一般的である。このため、コラーゲンケーシングに含まれるセルロース粒子を最大粒子径で規定した場合、コラーゲンケーシングに含まれるセルロース粒子のうち、粒子径が過小なセルロース粒子が寡占である形態も本発明の範囲に含まれる可能性がある。そのようなコラーゲンケーシングは、セルロース粒子の分散性が悪くなることなどを原因として本発明の効果が損なわれる傾向がある。したがって本発明では、コラーゲンケーシングに対して滑らかな舌触りを維持可能なセルロース粒子の粒子径を「平均粒子径」を用いて規定することとする。 In the present invention, the reason for defining the particle size of the cellulose particles by the average particle size instead of the maximum particle size is as follows. That is, the cellulose particles used in the collagen casing are generally a mixture having different particle diameters. For this reason, when the cellulose particles contained in the collagen casing are defined by the maximum particle diameter, a form in which the cellulose particles having an excessively small particle diameter are oligopoly among the cellulose particles contained in the collagen casing can be included in the scope of the present invention. There is a nature. In such a collagen casing, the effect of the present invention tends to be impaired due to deterioration of dispersibility of cellulose particles and the like. Therefore, in the present invention, the particle size of the cellulose particles capable of maintaining a smooth texture to the collagen casing is defined by using the "average particle size".
コラーゲンケーシングに含まれるセルロース粒子の平均粒子径は、具体的には次の方法により測定することができる。まずコラーゲンケーシング5gを秤量し、これを約2cm角四方の小片に切り出すとともに、容量200mLの三角フラスコに投入する。この三角フラスコに0.1Mリン酸緩衝液(pH7)100mLを加え、さらに0.01g/mLの濃度に調製したプロテアーゼ(たとえば、パパインW-40(天野エンザイム株式会社製))5mLを添加することによりサンプル溶液を得る。 The average particle diameter of the cellulose particles contained in the collagen casing can be specifically measured by the following method. First, 5 g of a collagen casing is weighed, cut into small pieces of about 2 cm square and placed in an Erlenmeyer flask having a volume of 200 mL. To this Erlenmeyer flask, add 100 mL of 0.1 M phosphate buffer (pH 7), and further add 5 mL of protease (for example, papain W-40 (manufactured by Amano Enzyme Inc.)) adjusted to a concentration of 0.01 g/mL. To obtain a sample solution.
次に、上記サンプル溶液を55℃に昇温し、その状態で16~24時間維持することにより酵素反応を起こす。酵素反応の期間中、サンプル溶液をマグネットスターラーを用いて500~1500rpmで撹拌する。その後、上記サンプル溶液に対してデシケータ内で保管した濾紙(型式:高純度濾紙「No.5C」、ADVANTEC社製)を用いて吸引濾過を行なうことにより、上記濾紙上にサンプル溶液中のセルロース粒子を吸着させる。このセルロース粒子が吸着した濾紙を50~60℃の温水で数回洗浄し、次いでペトリ皿に載置し、セルロース粒子が吸着した濾紙に向けてイオン交換水50mLを添加することにより、上記イオン交換水中にセルロース粒子を回収する。最後にイオン交換水中に回収したセルロース粒子を、レーザー回折・散乱式粒子径分布測定装置(商品名:「マイクロトラックMT3000II」、マイクロトラック・ベル株式会社製)で分析する。これにより、セルロース粒子の平均粒子径を求めることができる。上記装置を用いる際のセルロース粒子の分散溶媒は、イオン交換水である。 Next, the sample solution is heated to 55°C and maintained in that state for 16 to 24 hours to cause an enzymatic reaction. During the enzymatic reaction, the sample solution is stirred with a magnetic stirrer at 500-1500 rpm. After that, suction filtration is performed on the sample solution using a filter paper (model: high-purity filter paper “No. 5C”, manufactured by ADVANTEC) stored in a desiccator, so that the cellulose particles in the sample solution on the filter paper. Adsorb. The filter paper on which the cellulose particles have been adsorbed is washed several times with warm water at 50 to 60° C., then placed on a Petri dish, and 50 mL of ion-exchanged water is added toward the filter paper on which the cellulose particles have been adsorbed to perform the above ion exchange. Collect the cellulose particles in water. Finally, the cellulose particles recovered in the ion-exchanged water are analyzed with a laser diffraction/scattering particle size distribution measuring device (trade name: "Microtrac MT3000II", manufactured by Microtrac Bell Co., Ltd.). Thereby, the average particle diameter of the cellulose particles can be obtained. The dispersion solvent for the cellulose particles when using the above device is ion-exchanged water.
(セルロース粒子の含有量)
本実施形態に係るコラーゲンケーシングにおいて、上記セルロース粒子は、その含有量が1質量%以上25質量%以下であることが好ましい。これによりコラーゲンケーシングに対し、滑らかな舌触りを維持することができる。上記セルロース粒子は、その含有量が2質量%以上20質量%以下であることがより好ましい。
(Content of cellulose particles)
In the collagen casing according to the present embodiment, the content of the cellulose particles is preferably 1% by mass or more and 25% by mass or less. This allows the collagen casing to maintain a smooth texture. The content of the cellulose particles is more preferably 2% by mass or more and 20% by mass or less.
セルロース粒子の含有量が1質量%未満となる場合、コラーゲンケーシングの加熱耐性を低下させる傾向があり、コラーゲンケーシング製造中にコラーゲンケーシング同士の接着性が増すことによって製造が困難となる場合もある。セルロース粒子の含有量が25質量%を超える場合、舌触りにざらつきが生じる傾向がある。 When the content of the cellulose particles is less than 1% by mass, the heating resistance of the collagen casing tends to be lowered, and the adhesiveness between the collagen casings may increase during the production of the collagen casing, which may make the production difficult. When the content of cellulose particles exceeds 25% by mass, the texture of the tongue tends to be rough.
コラーゲンケーシングに含まれるセルロース粒子の含有量は、具体的には次の方法により測定することができる。まずコラーゲンケーシング5gを秤量し、これを2cm角四方の小片に切り出すとともに、容量200mLの三角フラスコに投入する。この三角フラスコに0.1Mリン酸緩衝液(pH7)100mLを加え、さらに0.01g/mLの濃度に調製したプロテアーゼ(たとえば、パパインW-40(天野エンザイム株式会社製))5mLを添加することによりサンプル溶液を得る。 The content of cellulose particles contained in the collagen casing can be specifically measured by the following method. First, 5 g of the collagen casing is weighed, cut into small pieces of 2 cm square and placed in an Erlenmeyer flask having a volume of 200 mL. To this Erlenmeyer flask, add 100 mL of 0.1 M phosphate buffer (pH 7), and further add 5 mL of protease (for example, papain W-40 (manufactured by Amano Enzyme Inc.)) adjusted to a concentration of 0.01 g/mL. To obtain a sample solution.
次に、上記サンプル溶液を55℃に昇温し、その状態で16~24時間維持することにより酵素反応を起こす。酵素反応の期間中、サンプル溶液をマグネットスターラーを用いて500~1500rpmで撹拌する。一方、105℃で24時間維持することにより乾燥させた濾紙(型式:高純度濾紙「No.5C」、ADVANTEC社製)を準備する。この濾紙の質量については、あらかじめ台はかり(商品名:「LIBROR AEU-210」、株式会社島津製作所製)を用いて測定する。 Next, the sample solution is heated to 55°C and maintained in that state for 16 to 24 hours to cause an enzymatic reaction. During the enzymatic reaction, the sample solution is stirred with a magnetic stirrer at 500-1500 rpm. On the other hand, a filter paper (model: high-purity filter paper “No. 5C”, manufactured by ADVANTEC) dried by maintaining at 105° C. for 24 hours is prepared. The mass of the filter paper is measured in advance using a platform scale (trade name: "LIBROR AEU-210", manufactured by Shimadzu Corporation).
次に、上記サンプル溶液に対して上記濾紙を用いて吸引濾過を行なうことにより、上記サンプル溶液中のタンパク質成分を除去しつつ上記濾紙にセルロース粒子のみを吸着させる。このセルロース粒子が吸着した濾紙を50~60℃の温水で数回洗浄し、さらに105℃に昇温し、その状態で24時間維持することにより水分を蒸発させる。この状態で濾紙および濾紙上のセルロース粒子の質量を、上記台はかりを用いて測定する。 Next, the sample solution is suction-filtered using the filter paper to remove the protein component in the sample solution and adsorb only the cellulose particles to the filter paper. The filter paper on which the cellulose particles have been adsorbed is washed several times with warm water of 50 to 60° C., further heated to 105° C., and kept in that state for 24 hours to evaporate water. In this state, the mass of the filter paper and the cellulose particles on the filter paper is measured using the above platform scale.
以上の操作から、コラーゲンケーシングに含まれるセルロース粒子の含有量は、次の計算式に基づいて求めることができる。
A(質量%)=(B-C)/D×100
但し、A:コラーゲンケーシングに含まれるセルロース粒子の含有量
B:吸引濾過および水分蒸発させた濾紙および濾紙上のセルロース粒子の質量
C:濾紙の質量
D:コラーゲンケーシング質量(5g)。
From the above operation, the content of cellulose particles contained in the collagen casing can be calculated based on the following calculation formula.
A (mass %)=(BC)/D×100
However, A: content of the cellulose particles contained in the collagen casing B: filter paper after suction filtration and water evaporation and mass of the cellulose particles on the filter paper C: mass of the filter paper D: mass of the collagen casing (5 g).
(セルロース粒子の分散性)
セルロース粒子は、その粉末0.5gを100mLの水に入れて撹拌することにより分散液を調製し、上記分散液を10秒静置した後、その上澄みから上記セルロース粒子を回収した場合、65%以上の比率(以下、「回収率」とも記す)で回収される。このようなセルロース粒子は分散性がよく、コラーゲンケーシング中で凝集することが防止されるため、コラーゲンケーシングの滑らかな舌触りを維持することができる。さらに、セルロース粒子がコラーゲンケーシングの製造過程でのケーシングの破れの原因となることを避けることもできる。
(Dispersibility of cellulose particles)
Cellulose particles were prepared by adding 0.5 g of the powder to 100 mL of water and stirring to prepare a dispersion liquid, and allowing the dispersion liquid to stand still for 10 seconds, and then recovering the cellulose particles from the supernatant liquid to obtain 65%. It is collected at the above ratio (hereinafter, also referred to as “recovery rate”). Since such cellulose particles have good dispersibility and are prevented from aggregating in the collagen casing, the smooth texture of the collagen casing can be maintained. Furthermore, it is possible to avoid that the cellulose particles cause the casing to break during the manufacturing process of the collagen casing.
具体的には、セルロース粒子の分散性は、次の方法により評価することができる。まずセルロース粒子の粉末0.5gを100mLの水に入れ、スターラーを用いて1分間撹拌することにより、セルロース粒子を含む分散液を調製する。次に、この分散液を10秒間静置した後、上記分散液の上澄み液25mLをペトリ皿に移す。その後、この上澄み液を含む上記アルミ容器を105℃で、24時間乾燥させ、その乾燥質量(単位はg)を測定する。最後に、得られた乾燥質量を4倍量とし、さらに0.5gで除算し、かつ百分率とすることにより回収率(%)を求める。この回収率(%)が65%以上となる場合、分散性がよいと評価することができる。回収率(%)は80%以上であることが好ましい。上述の算出方法によれば、回収率(%)は100%を超える場合があるが、その上限値としては110%とすることができる。 Specifically, the dispersibility of cellulose particles can be evaluated by the following method. First, 0.5 g of powder of cellulose particles is put in 100 mL of water, and stirred for 1 minute using a stirrer to prepare a dispersion liquid containing cellulose particles. Next, this dispersion is allowed to stand for 10 seconds, and 25 mL of the supernatant of the above dispersion is transferred to a Petri dish. Then, the aluminum container containing the supernatant is dried at 105° C. for 24 hours, and the dry mass (unit: g) is measured. Finally, the recovery rate (%) is calculated by making the obtained dry mass four times, further dividing by 0.5 g, and making a percentage. When this recovery rate (%) is 65% or more, it can be evaluated that the dispersibility is good. The recovery rate (%) is preferably 80% or more. According to the above calculation method, the recovery rate (%) may exceed 100%, but the upper limit value can be set to 110%.
≪ケーシング食品≫
本実施形態に係るケーシング食品は、上述したコラーゲンケーシングを含む。上記ケーシング食品は、ソーセージであることが好ましい。上記ケーシング食品は、上述したコラーゲンケーシングを含むことにより、食した場合に滑らかな舌触りを得ることができる。したがって上記ケーシング食品がソーセージである場合、滑らかな舌触りを維持したソーセージを提供することができる。
<< Casing food >>
The casing food product according to the present embodiment includes the collagen casing described above. The casing food is preferably sausage. By including the above-mentioned collagen casing, the casing food can obtain a smooth texture when eaten. Therefore, when the casing food product is a sausage, it is possible to provide a sausage having a smooth texture.
本明細書において「ソーセージ」としては、フレッシュポークソーセージなどのフレッシュソーセージ、ボックヴルストソーセージ、ウインナーソーセージ、フランクフルトソーセージ、ポークソーセージ、リオナソーセージ、ボロニアソーセージなどのスモークドソーセージ、ならびにレバーソーセージ、ドライソーセージ、無塩漬ソーセージを例示することができる。さらにチョリソー、台湾ソーセージ、サルシッチャソーセージ、リングイッサソーセージ、ヴァイスブルスト、ビアシンケンソーセージ、クラコウソーセージ、モルタデラソーセージ、ビアブルストソーセージ、ブラートブルストソーセージ、チューリンガーソーセージ、アンデューイソーセージ、ヤークトブルストソーセージ、ブーダンブランソーセージなど、その他セルベラートサラミ、ペパロニサラミ、カルパスサラミなども例示することができる。 In the present specification, as "sausage", fresh sausage such as fresh pork sausage, Bockwurst sausage, wiener sausage, Frankfurt sausage, pork sausage, Liona sausage, smoked sausage such as Boronia sausage, and liver sausage, dry sausage, unsalted. A pickled sausage can be exemplified. In addition, chorizo, Taiwan sausage, salsiccia sausage, ring issa sausage, weiss burst, beer shinken sausage, krako sausage, mortadella sausage, beer burst sausage, blato burst sausage, thuringer sausage, undue sausage, jarkt burst sausage, boudin blanc sausage Other examples include cerberate salami, pepperoni salami, carpath salami, and the like.
ケーシング食品において、コラーゲンケーシングに内包される可食成分としては、ソーセージの場合の肉類(その定義については後述する)をはじめ、食品用途に用いることのできる成分であればよい。たとえば米、小麦、芋類などの穀物、ゼリー、グミなどの菓子類などをコラーゲンケーシングに内包したケーシング食品を例示することができる。 In the casing food, the edible component encapsulated in the collagen casing may be meat that can be used for food, including meats in the case of sausage (the definition of which will be described later). For example, a casing food in which grains such as rice, wheat and potatoes, confectioneries such as jelly and gummy are enclosed in a collagen casing can be exemplified.
ケーシング食品、たとえばソーセージ中のコラーゲンケーシングに含まれるセルロース粒子の平均粒子径および含有量を測定する方法は、次のとおりである。まずソーセージからコラーゲンケーシングを剥離するとともに、コラーゲンケーシングに付着している肉類をスパチラで刮ぎ取る。次いで、このコラーゲンケーシング5gを秤量し、容量200mLのビーカーに投入し、150mLのヘキサンを加えて30分撹拌する。さらに上記ビーカーからヘキサンを除去するとともに、コラーゲンケーシングに付着したヘキサンも十分に蒸発させる。その後、コラーゲンケーシングを2cm角四方の小片に切り出すとともに、容量200mLの三角フラスコに投入する。この操作以降については、上述したコラーゲンケーシング中のセルロース粒子の平均粒子径および含有量を測定する方法と同じステップを経ることにより、セルロース粒子の平均粒子径および含有量を求めることができる。 The method of measuring the average particle size and content of cellulose particles contained in a casing food, for example, a collagen casing in sausage, is as follows. First, the collagen casing is peeled off from the sausage, and meat attached to the collagen casing is scraped off with a spatula. Next, 5 g of this collagen casing is weighed and put into a beaker having a capacity of 200 mL, 150 mL of hexane is added, and the mixture is stirred for 30 minutes. Further, hexane is removed from the beaker and the hexane attached to the collagen casing is also sufficiently evaporated. Then, the collagen casing is cut into small pieces of 2 cm square and placed in an Erlenmeyer flask having a capacity of 200 mL. After this operation, the average particle size and content of the cellulose particles can be determined by going through the same steps as the method for measuring the average particle size and content of the cellulose particles in the collagen casing described above.
≪コラーゲンケーシングの製造方法≫
本実施形態に係るコラーゲンケーシングの製造方法は、上述したコラーゲンケーシングの製造方法である。具体的には、コラーゲンケーシングの製造方法は、動物由来のコラーゲン線維に対し、微細断を行なうことによりペースト状のコラーゲンケーシング原料を得る工程(第1工程)と、上記コラーゲンケーシング原料に対し、セルロース粒子-酸混合液を添加することにより、上記セルロース粒子を含むコラーゲンケーシング前駆体を得る工程(第2工程)と、上記コラーゲンケーシング前駆体を管状に造形することにより上記コラーゲンケーシングを得る工程(第3工程)とを含む。その後、管状に造形したコラーゲンケーシングを従来公知の方法を用いて可塑化し、乾燥させることにより、滑らかな舌触りのコラーゲンケーシングを得ることができる。
<<Collagen casing manufacturing method>>
The collagen casing manufacturing method according to the present embodiment is the above-described collagen casing manufacturing method. Specifically, the method for producing a collagen casing comprises a step of obtaining a paste-like collagen casing raw material by finely cutting animal-derived collagen fibers (first step), and the collagen casing raw material containing cellulose. A step of obtaining a collagen casing precursor containing the cellulose particles by adding a particle-acid mixture (second step); and a step of shaping the collagen casing precursor into a tubular shape to obtain the collagen casing (first step) 3 steps). Then, the collagen casing formed in a tubular shape is plasticized by a conventionally known method and dried to obtain a collagen casing having a smooth texture.
(第1工程)
第1工程は、動物由来のコラーゲン線維に対し、微細断を行なうことによりペースト状のコラーゲンケーシング原料を得る工程である。第1工程では、動物由来のコラーゲン線維を微細化し、ペースト化する。たとえば、次の方法によりペースト状のコラーゲンケーシング原料を得ることができる。
(First step)
The first step is a step of obtaining a paste-like collagen casing raw material by finely cutting animal-derived collagen fibers. In the first step, animal-derived collagen fibers are miniaturized and made into a paste. For example, a paste-like collagen casing raw material can be obtained by the following method.
動物由来のコラーゲン線維は、牛、豚、羊、鶏、ダチョウなどに代表される動物の皮、皮膚、骨、軟骨、腱などから脱灰処理を行なうことによって準備することができる。魚類の鱗に対して脱灰処理を行なうことによってもコラーゲン線維を得ることができる。コラーゲン線維は、より詳細には、これらの器官(組織)をたとえば水酸化カルシウムまたは水酸化ナトリウムなどを含む溶液に浸漬する処理(アルカリ処理)を行うことにより、コラーゲン線維として準備することができる。 Animal-derived collagen fibers can be prepared by decalcifying the skins, skins, bones, cartilage, tendons, etc. of animals represented by cows, pigs, sheep, chickens, ostriches, and the like. Collagen fibers can also be obtained by subjecting fish scales to decalcification. More specifically, the collagen fibers can be prepared as collagen fibers by subjecting these organs (tissues) to a treatment (alkali treatment) in which they are immersed in a solution containing, for example, calcium hydroxide or sodium hydroxide.
次に、上記コラーゲン線維を微細断、すなわち機械的に破壊することにより微細化し、もってペースト状とする。これによりコラーゲンケーシング原料を得ることができる。 Next, the above-mentioned collagen fibers are finely cut, that is, mechanically broken down into fine particles, and thus made into a paste. As a result, a collagen casing raw material can be obtained.
(第2工程)
第2工程は、上記コラーゲンケーシング原料に対し、セルロース粒子-酸混合液を添加することにより、上記セルロース粒子を含むコラーゲンケーシング前駆体を得る工程である。第2工程では、上記コラーゲンケーシング原料に対し、セルロース粒子-酸混合液を上述した添加物とともに添加することによりコラーゲンケーシング前駆体を得る。上記添加物は、コラーゲンケーシングにおいて任意の成分であるので、上記コラーゲンケーシング原料に対して添加されない場合もある。本明細書において「セルロース粒子-酸混合液」とは、上記セルロース粒子をクエン酸、酢酸もしくは乳酸などの有機酸、または塩酸に分散させた混合液をいう。上記混合液中のセルロース粒子の濃度は、コラーゲンケーシングの製造に支障のない範囲である限り、適宜の濃度に調整することができる。上記混合液のpHは、コラーゲンケーシングの製造に支障のない範囲であればよく、たとえばpH0.1~3の範囲に収まるように調整することが好ましい。
(Second step)
The second step is a step of obtaining a collagen casing precursor containing the cellulose particles by adding a cellulose particle-acid mixed solution to the collagen casing raw material. In the second step, a collagen casing precursor is obtained by adding the cellulose particle-acid mixed liquid together with the above-mentioned additive to the collagen casing raw material. Since the additive is an optional component in the collagen casing, it may not be added to the collagen casing raw material. In the present specification, the “cellulose particle-acid mixed solution” refers to a mixed solution in which the above cellulose particles are dispersed in an organic acid such as citric acid, acetic acid or lactic acid, or hydrochloric acid. The concentration of the cellulose particles in the mixed solution can be adjusted to an appropriate concentration as long as it does not hinder the production of the collagen casing. The pH of the mixed solution may be in the range that does not interfere with the production of the collagen casing, and is preferably adjusted to fall within the range of 0.1 to 3, for example.
(第3工程)
第3工程は、上記コラーゲンケーシング前駆体を管状に造形することによりコラーゲンケーシングを得る工程である。第3工程では、上記コラーゲンケーシング前駆体を市販のホモジナイザー(たとえば商品名:「高圧ホモジェナイザー」、Aluminum Plant & Vessels社製)に通過させて均質化することにより、糊状のコラーゲンゲルとする。さらに上記コラーゲンゲルを減圧下で脱泡し、その後環状ノズルを通して管状に造形すると同時に、アンモニアガス雰囲気または飽和食塩水(約26.4質量%濃度)中へ押出すことによりコラーゲンケーシングを得ることができる。
(Third step)
The third step is a step of forming the collagen casing precursor into a tubular shape to obtain a collagen casing. In the third step, the collagen casing precursor is passed through a commercially available homogenizer (for example, a trade name: “high pressure homogenizer”, manufactured by Aluminum Plant & Vessels) to homogenize the collagen casing precursor to form a gelatinous collagen gel. .. Further, the above collagen gel is defoamed under reduced pressure, then shaped into a tube through an annular nozzle, and at the same time, extruded into an ammonia gas atmosphere or saturated saline (concentration of about 26.4% by mass) to obtain a collagen casing. it can.
管状に造形したコラーゲンケーシングは、アンモニアガス雰囲気中であれば、5秒~1分間放置することにより凝固する。さらに、このコラーゲンケーシングを1~10質量%濃度のグリセリン水溶液中で10~30分程度浸漬させることにより可塑化させる。次いで、従来公知の乾燥方法を用いてコラーゲンケーシングを乾燥させる。具体的には、可塑化させたコラーゲンケーシングに対し、70~90℃で3分程度乾燥させることにより、水分量が5~10質量%となるコラーゲンケーシングを得ることができる。このコラーゲンケーシングに対しては、肉詰め作業時の破損軽減の観点から加湿器を用いて加湿することにより、水分量を10~15質量%とすることが好ましい。また製品化する段階において加湿器を用いることにより、水分量を15~25質量%とすることが好ましい。上述の方法により製造される可食性ケーシングの径は、食品用途であることを考慮すれば、10~40mmであることが好ましい。 The collagen casing shaped like a tube will solidify if left in the ammonia gas atmosphere for 5 seconds to 1 minute. Further, the collagen casing is soaked in an aqueous glycerin solution having a concentration of 1 to 10% by mass for about 10 to 30 minutes to be plasticized. Then, the collagen casing is dried using a conventionally known drying method. Specifically, a collagen casing having a water content of 5 to 10% by mass can be obtained by drying the plasticized collagen casing at 70 to 90° C. for about 3 minutes. It is preferable that the collagen casing has a water content of 10 to 15% by mass by being humidified with a humidifier from the viewpoint of reducing damage during the meat filling operation. In addition, it is preferable that the moisture content is 15 to 25% by mass by using a humidifier at the stage of commercialization. The diameter of the edible casing produced by the above method is preferably 10 to 40 mm, considering that it is used for food.
≪ケーシング食品の製造方法≫
本実施形態に係るケーシング食品の製造方法は、上述したコラーゲンケーシングに可食成分を充填することにより、ケーシング食品を得る工程を含む。これにより滑らかな舌触りのケーシング食品を得ることができる。可食成分としては、コラーゲンケーシングに充填可能であって、かつ食品用途に用いることのできる成分であれば特に制限されるべきではない。たとえばケーシング食品として上述したソーセージを得る場合、可食成分として肉類を例示することができる。
≪Method for manufacturing casing foods≫
The method of manufacturing a casing food product according to the present embodiment includes a step of obtaining a casing food product by filling the above collagen casing with an edible component. As a result, a casing food product having a smooth texture can be obtained. The edible component is not particularly limited as long as it can be filled in the collagen casing and can be used for food. For example, when obtaining the above-mentioned sausage as a casing food, meat can be illustrated as an edible ingredient.
ここで可食成分としての肉類は、従来公知のソーセージに用いられる肉類をいずれも用いることができる。たとえば牛肉、豚肉、馬肉、綿羊肉、山羊肉、家兎肉、家禽肉などを原料肉とすることができる。これらの原料肉に対し、食塩、調味料、香辛料などを加え、さらにサイレントカッターを用いることにより挽肉とする。この挽肉をコラーゲンケーシングに充填することができる。上記挽肉をコラーゲンケーシングに充填する方法は、従来公知の方法を用いることができる。たとえば、市販の肉類充填設備(たとえば商品名:「DICK-9L」、DICK社製)などを用いることにより上記挽肉をコラーゲンケーシングに充填することができる。 Here, as meat as an edible ingredient, any meat conventionally used for sausage can be used. For example, beef, pork, horse meat, cotton lamb, goat meat, rabbit meat, poultry meat and the like can be used as the raw meat. Ground meat is prepared by adding salt, seasonings, spices, etc. to these raw meats and further using a silent cutter. This minced meat can be filled into a collagen casing. As a method for filling the above-mentioned minced meat in a collagen casing, a conventionally known method can be used. For example, the minced meat can be filled in the collagen casing by using a commercially available meat filling facility (for example, trade name: "DICK-9L", manufactured by DICK).
(燻製処理工程)
本実施形態に係るケーシング食品の製造方法は、上記ケーシング食品に対し燻製処理を行なう工程(燻製処理工程)をさらに含むことが好ましい。燻製処理工程では、上記ケーシング食品に対し55~65℃で15~25分間乾燥させた後、市販のスモークチップを用いて55~65℃で5~20分間の燻製処理をスモークハウスで行なうことにより、各種の燻製食品(たとえばソーセージ)を得ることができる。本工程により得たソーセージに対しては、殺菌を目的として湯煮、水蒸気などによる加熱処理を行なうことが好ましい。本明細書において「ソーセージ」には、上述したとおりの種類のものが含まれるが、ケーシング食品の製造方法によりフレッシュソーセージを得る場合、上記の燻製処理工程は要しない。
(Smoked processing process)
The method for producing a casing food product according to the present embodiment preferably further includes a step of performing a smoking treatment on the casing food product (a smoking treatment step). In the smoking process, the casing food is dried at 55 to 65° C. for 15 to 25 minutes, and then smoked at 55 to 65° C. for 5 to 20 minutes using a commercially available smoke chip in a smoke house. , Various kinds of smoked foods (for example, sausage) can be obtained. The sausage obtained in this step is preferably subjected to a heat treatment with boiling water or steam for the purpose of sterilization. In the present specification, the "sausage" includes those of the types described above, but when the fresh sausage is obtained by the method for producing a casing food product, the smoking treatment step is not required.
≪食品内包用コラーゲンゲル≫
本実施形態に係る食品内包用コラーゲンゲルは、セルロース粒子を含み、上記セルロース粒子は、平均粒子径が10μm以上60μm以下である。上記セルロース粒子は、その粉末0.5gを100mLの水に入れて撹拌することにより分散液を調製し、上記分散液を10秒静置した後、その上澄みから上記セルロース粒子を回収した場合、65%以上の比率で回収される。このような特徴を備える食品内包用コラーゲンゲルは、滑らかな舌触りを維持することができる。
≪Collagen gel for food encapsulation≫
The collagen gel for food encapsulation according to the present embodiment contains cellulose particles, and the cellulose particles have an average particle diameter of 10 μm or more and 60 μm or less. The above-mentioned cellulose particles were prepared by adding 0.5 g of the powder to 100 mL of water and stirring to prepare a dispersion liquid, allowing the dispersion liquid to stand for 10 seconds, and then recovering the cellulose particles from the supernatant thereof. Recovered at a rate of over %. The collagen gel for food encapsulation having such characteristics can maintain a smooth texture.
食品内包用コラーゲンゲルは、上述したコラーゲンケーシングと同様に、従来公知のコラーゲン線維を原料として得ることができる。食品内包用コラーゲンゲルは、上述したコラーゲンケーシングにおいて、その原料をペーストとし、このペーストに上記セルロース粒子とともに必要な添加物を添加したものを指す。したがって、食品内包用コラーゲンゲルに含まれるコラーゲン線維などの原料、セルロース粒子の形状およびセルロース粒子の原料などについての説明は、上述したコラーゲンケーシングにおいて説明した事項と同じとなるので、繰り返さない。食品内包用コラーゲンゲルの組成も、上述したコラーゲンケーシングと同様に、上記コラーゲン線維、セルロース粒子、酸(塩酸、酢酸、乳酸など)、必要な添加物(たとえば植物油、デンプン、増粘多糖類など)を含むことができる。 The collagen gel for food encapsulation can be obtained from a conventionally known collagen fiber as a raw material, like the collagen casing described above. The collagen gel for food encapsulation refers to the above-mentioned collagen casing in which the raw material is a paste and the above-mentioned cellulose particles and necessary additives are added to this paste. Therefore, the description of the raw materials such as collagen fibers contained in the collagen gel for food encapsulation, the shape of the cellulose particles, the raw material of the cellulose particles, and the like is the same as that described in the above-mentioned collagen casing, and will not be repeated. The collagen gel composition for food encapsulation also has the same composition as the collagen casing described above, including the collagen fibers, cellulose particles, acids (hydrochloric acid, acetic acid, lactic acid, etc.) and necessary additives (eg, vegetable oil, starch, thickening polysaccharides, etc.). Can be included.
(セルロース粒子の平均粒子径および分散性)
食品内包用コラーゲンゲルに含まれるセルロース粒子の平均粒子径は、上述のとおり10μm以上60μm以下である。上記セルロース粒子は、その粉末0.5gを100mLの水に入れて撹拌することにより分散液を調製し、上記分散液の上澄みから上記セルロース粒子を回収した場合、65%以上の比率で回収される。食品内包用コラーゲンゲルに含まれるセルロース粒子の平均粒子径および分散性の説明についても、上述したコラーゲンケーシングにおいて説明した事項と同じとなるので、繰り返さない。
(Average particle size and dispersibility of cellulose particles)
The average particle size of the cellulose particles contained in the collagen gel for food encapsulation is 10 μm or more and 60 μm or less as described above. The above-mentioned cellulose particles are collected at a ratio of 65% or more when 0.5 g of the powder is put into 100 mL of water to prepare a dispersion liquid and the above-mentioned cellulose particles are recovered from the supernatant of the dispersion liquid. .. The description of the average particle size and dispersibility of the cellulose particles contained in the collagen gel for food encapsulation is also the same as that described in the above-mentioned collagen casing, and will not be repeated.
(セルロース粒子の含有量)
食品内包用コラーゲンゲルは、細断コラーゲン線維をさらに含む。「細断コラーゲン線維」とは、動物由来の上記コラーゲン線維に対して微細断を行なった後の細断されたコラーゲン線維を指す。細断コラーゲン線維についても、上述した動物由来のコラーゲン線維と同様に、可溶化したコラーゲンを一部に含んでいてもよい。食品内包用コラーゲンゲルは、上記細断コラーゲン線維100質量部に対し上記セルロース粒子を40質量部以下含むことが好ましい。これにより食品内包用コラーゲンゲルに対し、滑らかな舌触りを容易に維持することができる。食品内包用コラーゲンゲルは、上記細断コラーゲン線維100質量部に対し上記セルロース粒子を3質量部以上40質量部以下含むことがより好ましい。食品内包用コラーゲンゲルにおいて、セルロース粒子の含有量が細断コラーゲン線維100質量部に対し40質量部を超過すると、舌触りにざらつきが生じる傾向がある。
(Content of cellulose particles)
The collagen gel for food encapsulation further includes shredded collagen fibers. The “chopped collagen fiber” refers to a collagen fiber that has been shredded after the animal-derived collagen fiber has been shredded. The shredded collagen fibers may also include solubilized collagen as a part, like the animal-derived collagen fibers described above. The collagen gel for food encapsulation preferably contains 40 parts by mass or less of the cellulose particles with respect to 100 parts by mass of the shredded collagen fibers. This makes it possible to easily maintain a smooth texture on the collagen gel for food encapsulation. It is more preferable that the collagen gel for food encapsulation contains 3 parts by mass or more and 40 parts by mass or less of the cellulose particles with respect to 100 parts by mass of the shredded collagen fibers. In the collagen gel for food encapsulation, when the content of cellulose particles exceeds 40 parts by mass with respect to 100 parts by mass of shredded collagen fibers, the texture of the tongue tends to be rough.
食品内包用コラーゲンゲルに含まれるセルロース粒子の平均粒子径および含有量は、上述したコラーゲンケーシングに含まれるセルロース粒子の平均粒子径および含有量の測定方法と同様にして測定することができる。すなわちセルロース粒子の平均粒子径および含有量を測定するために5g秤量するコラーゲンケーシングを、同量の食品内包用コラーゲンゲルに代えることにより、食品内包用コラーゲンゲルに含まれるセルロース粒子の平均粒子径および含有量を測定することができる。 The average particle size and content of the cellulose particles contained in the collagen gel for food encapsulation can be measured in the same manner as the method for measuring the average particle size and content of the cellulose particles contained in the collagen casing described above. That is, in order to measure the average particle size and content of the cellulose particles, by replacing the collagen casing weighing 5 g with the same amount of collagen gel for food inclusion, the average particle size of the cellulose particles contained in the collagen gel for food inclusion and The content can be measured.
さらに食品内包用コラーゲンゲルに含まれる細断コラーゲン線維の含有量は、アミノ酸分析を行い、100質量部当たりのヒドロキシプロリンの含有量を測定することにより求めることができる。具体的には、食品内包用コラーゲンゲルに含まれる細断コラーゲン線維の含有量は、食品内包用コラーゲンゲルに対しアミノ酸分析を行うことにより、まずヒドロキシプロリンの含有量を測定し、次いで得られたヒドロキシプロリンの含有量に対して換算係数9を乗算することにより求めることができる。 Furthermore, the content of shredded collagen fibers contained in the collagen gel for food encapsulation can be determined by performing amino acid analysis and measuring the content of hydroxyproline per 100 parts by mass. Specifically, the content of shredded collagen fibers contained in the collagen gel for food encapsulation was determined by first performing an amino acid analysis on the collagen gel for food encapsulation to first measure the content of hydroxyproline, and then obtained. It can be determined by multiplying the content of hydroxyproline by a conversion factor 9.
さらに上述の方法により得られた食品内包用コラーゲンゲル中のセルロース粒子の含有量および細断コラーゲン線維の含有量に基づき、細断コラーゲン線維100質量部に対するセルロース粒子の質量(質量部)を求めることができる。 Further, based on the content of cellulose particles and the content of shredded collagen fibers in the collagen gel for food encapsulation obtained by the above-mentioned method, the mass (parts by mass) of cellulose particles to 100 parts by mass of shredded collagen fibers is determined. You can
≪ゲル内包食品≫
本実施形態に係るゲル内包食品は、上述した食品内包用コラーゲンゲルを含む。上記食品内包用コラーゲンゲルは、ソーセージであることが好ましい。上記ゲル内包食品は、上述した食品内包用コラーゲンゲルを含むことにより、食した場合に滑らかな舌触りを得ることができる。したがって上記ゲル内包食品がソーセージである場合、滑らかな舌触りを維持したソーセージを提供することができる。
≪Gel-encapsulated food≫
The gel-containing food product according to the present embodiment includes the above-described collagen gel for food product inclusion. The collagen gel for food encapsulation is preferably sausage. By including the above-mentioned collagen gel for food encapsulation, the gel-containing food can obtain a smooth texture when eaten. Therefore, when the gel-containing food is a sausage, a sausage having a smooth texture can be provided.
ゲル内包食品、たとえばソーセージ中の食品内包用コラーゲンゲルに含まれるセルロース粒子の平均粒子径および含有量は、上述したソーセージ中のコラーゲンケーシングに含まれるセルロース粒子の平均粒子径および含有量の測定方法と同様にして測定することができる。すなわちソーセージから食品内包用コラーゲンゲルのみを剥離するとともに、食品内包用コラーゲンゲルに付着している肉類をスパチラで刮ぎ取る。次いで、この食品内包用コラーゲンゲル5gを秤量し、それ以降の操作については、ケーシング食品中のコラーゲンケーシングに含まれるセルロース粒子の平均粒子径および含有量を測定する方法と同じステップを経ることにより、セルロース粒子の平均粒子径および含有量を求めることができる。 Gel-encapsulated food, for example, the average particle size and content of the cellulose particles contained in the food-encapsulating collagen gel in sausage, a method for measuring the average particle size and content of the cellulose particles contained in the collagen casing in the sausage described above. It can be measured in the same manner. That is, only the collagen gel for food encapsulation is peeled off from the sausage, and the meat attached to the collagen gel for food encapsulation is scraped off with a spatula. Next, 5 g of this food-encapsulating collagen gel is weighed, and for subsequent operations, by going through the same steps as the method of measuring the average particle size and content of the cellulose particles contained in the collagen casing in the casing food, The average particle size and content of cellulose particles can be determined.
≪食品内包用コラーゲンゲルの製造方法≫
本実施形態に係る食品内包用コラーゲンゲルの製造方法は、上述した食品内包用コラーゲンゲルの製造方法である。具体的には、食品内包用コラーゲンゲルの製造方法は、動物由来のコラーゲン線維に対し、微細断を行なうことによりペースト状のコラーゲンゲル原料を得る工程(A工程)と、上記コラーゲンゲル原料に対し、セルロース粒子-酸混合液を添加することにより、上記セルロース粒子を含む食品内包用コラーゲンゲルを得る工程(B工程)とを含む。これにより、滑らかな舌触りの食品内包用コラーゲンゲルを得ることができる。
<<Method for producing collagen gel for food encapsulation>>
The method for producing the collagen gel for food encapsulation according to the present embodiment is the method for producing the collagen gel for food encapsulation described above. Specifically, the method for producing a collagen gel for food encapsulation comprises a step of obtaining a paste-like collagen gel raw material by finely cutting animal-derived collagen fibers (step A), and the above-mentioned collagen gel raw material. And a step (B step) of obtaining a collagen gel for food encapsulation containing the above-mentioned cellulose particles by adding a cellulose particle-acid mixed solution. As a result, a collagen gel for food encapsulation having a smooth texture can be obtained.
(A工程)
A工程は、動物由来のコラーゲン線維に対し、微細断を行なうことによりペースト状のコラーゲンゲル原料を得る工程である。このA工程は、コラーゲンケーシングの製造方法における第1工程と同じとすることができる。このためA工程の説明は、上述したコラーゲンケーシングの製造方法において説明した事項と同じとなるので、繰り返さない。
(Process A)
The step A is a step of obtaining a paste-like collagen gel raw material by finely cutting animal-derived collagen fibers. This step A can be the same as the first step in the method for producing a collagen casing. Therefore, the description of the step A is the same as that described in the above-described method for manufacturing a collagen casing, and will not be repeated.
(B工程)
B工程は、上記コラーゲンゲル原料に対し、セルロース粒子-酸混合液を添加することにより、上記セルロース粒子を含む食品内包用コラーゲンゲルを得る工程である。B工程では、まず上記コラーゲンゲル原料に対し、セルロース粒子-酸混合液を上記の添加物とともに添加することにより混合物を得る。上記の添加物は、食品内包用コラーゲンゲルにおいて任意の成分であるので、上記コラーゲンゲル原料に対して添加されない場合もある。上記「セルロース粒子-酸混合液」は、上述したコラーゲンケーシングの製造方法において説明したものと同じである。
(Process B)
Step B is a step of obtaining a collagen gel for food encapsulation containing the above-mentioned cellulose particles by adding a cellulose particle-acid mixed solution to the above-mentioned collagen gel raw material. In step B, a mixture is obtained by first adding the cellulose particle-acid mixed liquid to the above collagen gel raw material together with the above additives. Since the above-mentioned additives are optional components in the collagen gel for food encapsulation, they may not be added to the collagen gel raw material. The above-mentioned “cellulose particle-acid mixed solution” is the same as that described in the method for producing a collagen casing described above.
次に、上記混合物を市販のホモジナイザー(たとえば商品名:「高圧ホモジェナイザー」、Aluminum Plant & Vessels社製)に通過させて均質化することにより、糊状のコラーゲンゲルとし、もって食品内包用コラーゲンゲルを得る。以上より、動物由来のコラーゲンから食品内包用コラーゲンゲルを得ることができる。この食品内包用コラーゲンゲルに対しては、後述するゲル内包食品の製造に資するため、減圧下で脱泡することが好ましい。 Next, the mixture is homogenized by passing it through a commercially available homogenizer (for example, trade name: “High-pressure homogenizer”, made by Aluminum Plant & Vessels) to form a gelatin gel in the form of paste, and thus collagen for food encapsulation. Get the gel. From the above, a collagen gel for food inclusion can be obtained from animal-derived collagen. This collagen gel for food encapsulation is preferably defoamed under reduced pressure because it contributes to the production of a gel-encapsulated food described below.
≪ゲル内包食品の製造方法≫
本実施形態に係るゲル内包食品の製造方法は、上述した食品内包用コラーゲンゲルと可食成分とを共押出しすることにより、上記可食成分が上記食品内包用コラーゲンゲルにより被覆されたゲル内包食品を得る工程を含む。これにより滑らかな舌触りのゲル内包食品を得ることができる。「共押出し」とは、2重とした環状ノズルなどを用い、その内側ノズルに配置した可食成分と、外側ノズルに配置した食品内包用コラーゲンゲルとを同時に押出すことをいい、これにより可食成分を食品内包用コラーゲンゲルによって被覆することができる。
≪Method for producing gel-containing foods≫
The method for producing a gel-encapsulated food product according to the present embodiment is a gel-encapsulated food product in which the food-encapsulation collagen gel and the edible component are co-extruded, whereby the edible component is coated with the food-encapsulation collagen gel. To obtain. As a result, a gel-containing food product having a smooth texture can be obtained. "Co-extrusion" refers to simultaneous extrusion of an edible component placed in the inner nozzle and a collagen gel for food encapsulation placed in the outer nozzle by using a double annular nozzle or the like. The food ingredient can be coated with a collagen gel for food encapsulation.
可食成分としては、食品内包用コラーゲンゲルにより被覆可能であって、かつ食品用途に用いることのできる成分であれば特に制限されるべきではない。たとえばゲル内包食品として上述したソーセージを得る場合、可食成分として肉類を例示することができる。この場合、肉類が食品内包用コラーゲンゲルにより被覆されたゲル内包食品(ソーセージ)を得ることができる。「肉類」の定義については、上述したとおりである。肉類を食品内包用コラーゲンゲルにより被覆する共押出しの方法については、従来公知の方法を用いることができる。たとえば、市販の設備(たとえば商品名:「QX Fresh System」、Marel社製)などを用いることにより上記肉類を食品内包用コラーゲンゲルにより被覆することができる。肉類以外の可食成分としては、米、小麦、芋類などの穀物、ゼリー、グミなどの菓子類などを例示することができる。 The edible component is not particularly limited as long as it is a component that can be coated with collagen gel for food encapsulation and that can be used for food use. For example, when obtaining the above-mentioned sausage as a gel-containing food, meat can be exemplified as the edible component. In this case, a gel-containing food (sausage) in which meat is coated with a collagen gel for food inclusion can be obtained. The definition of “meat” is as described above. A conventionally known method can be used for the coextrusion method of coating the meat with the collagen gel for encapsulating food. For example, the above meats can be coated with the collagen gel for food encapsulation by using a commercially available facility (for example, trade name: “QX Fresh System”, manufactured by Marel). Examples of edible components other than meat include grains such as rice, wheat and potato, and confectioneries such as jelly and gummy.
(燻製処理工程)
本実施形態に係るゲル内包食品の製造方法は、上記ゲル内包食品に対し燻製処理を行なう工程(燻製処理工程)をさらに含むことが好ましい。燻製処理工程では、上述した共押出しによって製造されたゲル内包食品に対し、たとえば従来公知の燻製液をシャワーリングすることができる。これにより、各種の燻製食品(たとえばソーセージ)を得ることができる。本明細書において「ソーセージ」には、上述したとおりの種類のものが含まれるが、ゲル内包食品の製造方法によりフレッシュソーセージを得る場合、上記の燻製処理工程は要しない。
(Smoked processing process)
It is preferable that the method for producing a gel-containing food according to the present embodiment further includes a step of performing a smoking treatment on the gel-containing food (smoking treatment step). In the smoking treatment step, for example, a conventionally known smoking liquid can be showered to the gel-containing food produced by the coextrusion described above. Thereby, various smoked foods (for example, sausage) can be obtained. In the present specification, the "sausage" includes those of the types described above, but when fresh sausage is obtained by the method for producing a gel-containing food product, the above-mentioned smoking treatment step is not necessary.
以下、実施例を挙げて本発明をより詳細に説明するが、本発明はこれらに限定されるものではない。 Hereinafter, the present invention will be described in more detail with reference to examples, but the present invention is not limited thereto.
≪実施例1≫
<セルロース粒子の分散液(試料A~試料F)の調製>
様々な平均粒子径を有するセルロース粒子の分散液を調製し、これらの分散液におけるセルロース粒子の分散性を調べた。当該分散性が悪い場合、コラーゲンケーシングの製造過程でトラブルが発生する原因となり、あるいはコラーゲンケーシングの滑らかな舌触りに悪影響を及ぼすことが考えられた。
<<Example 1>>
<Preparation of Cellulose Particle Dispersion (Sample A to Sample F)>
Dispersions of cellulose particles having various average particle diameters were prepared and the dispersibility of the cellulose particles in these dispersions was investigated. If the dispersibility is poor, it may cause troubles in the production process of the collagen casing or adversely affect the smooth texture of the collagen casing.
具体的には、粒子径の異なる市販のセルロース粒子(日本製紙株式会社製)を入手することにより、所定の平均粒子径を有する6種類のセルロース粒子の粉末(各0.5g)を準備した。これらの粉末をそれぞれ100mLの水に入れて撹拌することにより、試料A~試料Fの分散液を調製した。この試料A~試料Fの分散液に対し、上述したレーザー回折・散乱式粒子径分布測定装置(商品名:「マイクロトラックMT3000II」、マイクロトラック・ベル株式会社製)で分析することにより、試料A~試料Fに分散しているセルロース粒子の体積基準の平均粒子径(D50)を求めた。 Specifically, by obtaining commercially available cellulose particles having different particle diameters (manufactured by Nippon Paper Industries Co., Ltd.), 6 types of cellulose particle powders (0.5 g each) having a predetermined average particle diameter were prepared. Dispersions of Sample A to Sample F were prepared by putting each of these powders in 100 mL of water and stirring. The dispersion liquids of the samples A to F are analyzed by the above-mentioned laser diffraction/scattering particle size distribution measuring device (trade name: “Microtrac MT3000II”, manufactured by Microtrac Bell Co., Ltd.) to obtain a sample A. The volume-based average particle diameter (D50) of the cellulose particles dispersed in Sample F was determined.
さらに上記試料A~試料Fの分散液に対し、スターラーを用いて1分間撹拌させた後、10秒間静置した。この静置した試料A~試料Fの分散液の上澄み液25mLをペトリ皿に移した。その後、試料A~試料Fの分散液の上澄み液を含む上記ペトリ皿を105℃で、24時間乾燥させた後、その乾燥質量(単位はg)を測定した。この乾燥質量を4倍量とし、さらに0.5gで除算し、かつ百分率とすることにより回収率(%)を求めた。試料A~試料Fの分散液に含まれるセルロース粒子の平均粒子径(D50)とその回収率(%)を表1に示す。回収率が低い値であるほど分散液中でセルロース粒子同士が凝集していることが推測され、分散性が悪いと評価することができる。回収率が65%以上を示す試料を良品(分散性が良い)と評価した。 Further, the dispersion liquids of Sample A to Sample F were stirred with a stirrer for 1 minute and then left to stand for 10 seconds. Twenty-five mL of the supernatant liquid of the sample A to sample F dispersions that had been left still was transferred to a Petri dish. After that, the above Petri dishes containing the supernatant of the dispersion liquids of Samples A to F were dried at 105° C. for 24 hours, and the dry mass (unit: g) was measured. The recovery rate (%) was obtained by setting the dry mass to four times, dividing by further 0.5 g, and making a percentage. Table 1 shows the average particle diameter (D50) of the cellulose particles contained in the dispersion liquids of Sample A to Sample F and the recovery rate (%) thereof. It is estimated that the lower the recovery rate is, the more the cellulose particles are aggregated in the dispersion liquid, and the dispersibility can be evaluated to be poor. A sample showing a recovery rate of 65% or more was evaluated as a good product (good dispersibility).
<考察>
表1によれば、セルロース粒子は、その平均粒子径が10μm以上である場合において回収率が65%以上を示し、良品であると判断することができた。
<Discussion>
According to Table 1, the recovery rate of the cellulose particles was 65% or more when the average particle diameter was 10 μm or more, and it could be determined that the cellulose particles were good products.
≪実施例2≫
<コラーゲンケーシングの作製>
(試料1)
-第1工程-
脱毛した新鮮な牛皮(米国産)を流水中で水洗した後、硫酸アンモニウム溶液(pH9、温度25℃)中で3時間浸漬することにより脱灰処理を行ない、もってコラーゲン線維を準備した。このコラーゲン線維について、クエン酸およびクエン酸ナトリウムを用いた酸処理を行ない、pH4~5に調整した。
<<Example 2>>
<Preparation of collagen casing>
(Sample 1)
-First step-
The dehaired fresh cowhide (produced in the United States) was washed with running water and then decalcified by immersing it in an ammonium sulfate solution (pH 9, temperature 25° C.) for 3 hours to prepare collagen fibers. The collagen fibers were treated with citric acid and sodium citrate to adjust the pH to 4-5.
さらに上記コラーゲン線維を、直径6mmの細孔を有するプレートを備えた肉挽機を用いて機械的に破壊することにより微細化することによりペースト状のコラーゲンケーシング原料を得た。 Further, the above collagen fibers were mechanically broken by using a meat grinder equipped with a plate having pores with a diameter of 6 mm to be miniaturized to obtain a paste-like collagen casing raw material.
-第2工程-
次いで上記コラーゲンケーシング原料に対し、コラーゲンが4.72質量%、塩酸が0.215質量%、セルロースが0.75質量%、水分が94.315質量%の組成となるように水、氷、セルロース粒子-酸混合液(但し、商品名:「W-200M」、日本製紙株式会社製、平均粒子径:40μmのセルロース粒子を用い、酸としては塩酸を用いた)を添加することによってコラーゲンケーシング前駆体を得た。
-Second step-
Next, with respect to the above collagen casing raw material, water, ice, and cellulose were added so that the composition of collagen was 4.72% by mass, hydrochloric acid was 0.215% by mass, cellulose was 0.75% by mass, and water was 94.315% by mass. Collagen casing precursor by adding a particle-acid mixed solution (however, trade name: "W-200M", manufactured by Nippon Paper Industries Co., Ltd., using cellulose particles having an average particle diameter of 40 μm and hydrochloric acid as an acid) Got the body
-第3工程-
上記コラーゲンケーシング前駆体に対し、市販のホモジナイザーに通過させて均質化することにより、糊状のコラーゲンゲルを得た。さらに糊状のコラーゲンゲルに対して減圧下で脱泡し、続いてアンモニア雰囲気下に配置した環状ノズルを有する押出機を用いて空気を注入しつつ管状に膨張させて造形することによりコラーゲンケーシングを得た。同時に、この造形したコラーゲンケーシングをアンモニアガス雰囲気中へ押出し、この状態で10秒間放置することにより凝固させた。
-Third step-
The collagen casing precursor was homogenized by passing it through a commercially available homogenizer to obtain a gelatinous collagen gel. Further defoaming the gelatinous collagen gel under reduced pressure, and then using an extruder having an annular nozzle arranged in an ammonia atmosphere, while injecting air, the collagen casing is expanded into a tubular shape to form a collagen casing. Obtained. At the same time, the shaped collagen casing was extruded into an ammonia gas atmosphere and left in this state for 10 seconds to be solidified.
次いで、凝固させたコラーゲンケーシングを5質量%濃度のグリセリン水溶液中で30分間浸漬させた。最後に、市販の乾燥機を用いて70~90℃で3分間乾燥させることにより試料1のコラーゲンケーシングを得た。 Next, the coagulated collagen casing was immersed in a 5 mass% concentration glycerin aqueous solution for 30 minutes. Finally, the collagen casing of Sample 1 was obtained by drying at 70 to 90° C. for 3 minutes using a commercially available dryer.
試料1に対し、上述した方法によりコラーゲンケーシングに含まれるセルロース粒子の含有量を測定したところ、その含有量は10質量%であった。 When the content of the cellulose particles contained in the collagen casing was measured for Sample 1 by the method described above, the content was 10% by mass.
(試料2)
第2工程において添加するセルロース粒子を、セルロース粒子(商品名:「W-50GK」、日本製紙株式会社製、平均粒子径:50μm)に代えること以外、試料1と同じ方法を用いることにより試料2のコラーゲンケーシングを得た。
(Sample 2)
Sample 2 was prepared by using the same method as Sample 1 except that the cellulose particles added in the second step were replaced with cellulose particles (trade name: “W-50GK”, manufactured by Nippon Paper Industries Co., Ltd., average particle size: 50 μm). The collagen casing of was obtained.
試料2に対し、上述した方法によりコラーゲンケーシングに含まれるセルロース粒子の含有量を測定したところ、その含有量は10質量%であった。 When the content of the cellulose particles contained in the collagen casing was measured for Sample 2 by the method described above, the content was 10% by mass.
(試料3)
第2工程において添加するセルロース粒子を、セルロース粒子(商品名:「Alpha-cell C-100」、平均粒子径:80μm)に代えること以外、試料1と同じ方法を用いることにより試料3のコラーゲンケーシングを得た。
(Sample 3)
Collagen casing of sample 3 by using the same method as sample 1 except that the cellulose particles added in the second step are replaced with cellulose particles (trade name: “Alpha-cell C-100”, average particle size: 80 μm) Got
試料3に対し、上述した方法によりコラーゲンケーシングに含まれるセルロース粒子の含有量を測定したところ、その含有量は10質量%であった。 When the content of the cellulose particles contained in the collagen casing was measured for Sample 3 by the method described above, the content was 10% by mass.
<ソーセージの作製>
試料1、試料2および試料3のコラーゲンケーシングに対し、市販のソーセージフィーラーを用いて市販の豚挽肉を充填した。この場合において試料1、試料2および試料3のコラーゲンケーシングの外観を観察したところ、コラーゲンケーシングに破裂箇所が発生することなく豚挽肉が充填されていた。
<Preparation of sausage>
The collagen casings of Sample 1, Sample 2 and Sample 3 were filled with commercially available minced pork using a commercially available sausage filler. In this case, the appearance of the collagen casings of Sample 1, Sample 2 and Sample 3 was observed. As a result, it was found that minced pork was filled in the collagen casing without causing a rupture site.
次いで、豚挽肉が充填された試料1、試料2および試料3のコラーゲンケーシング(ケーシング食品)に対し、60℃で10分間乾燥し、60℃で10分間燻製し、75℃で45分間水蒸気加熱することにより、試料1、試料2および試料3のソーセージを得た。 Then, the collagen casings (casing foods) of Sample 1, Sample 2 and Sample 3 filled with minced pork are dried at 60° C. for 10 minutes, smoked at 60° C. for 10 minutes, and heated with steam at 75° C. for 45 minutes. Thus, sausages of Sample 1, Sample 2 and Sample 3 were obtained.
<官能評価>
試料1、試料2および試料3のソーセージを70~80℃の湯中で3分間ボイルした後、これらの試料を口に含むという試験を行うことにより、パネリスト10名(A、B、C、D、E、F、G、H、I、J)による官能評価を行なった。具体的には表2に示すように、一対比較法を用いることにより試料αに対して試料βが、項目「舌触り」について「非常に滑らか」であるか、「わずかに滑らか」であるか、「変わらない」であるか、「わずかにざらつく」であるか、または「非常にざらつくか」であるかを点数化することにより評価した。すなわち表3に示すように、試料1に対して試料3が、試料2に対して試料3が、ならびに試料2に対して試料1が、それぞれ「非常に滑らか」である場合を2、「わずかに滑らか」である場合を1、「変わらない」場合を0、「わずかにざらつく」である場合を-1、または「非常にざらつくか」である場合を-2として評価した。これにより試料1~試料3における滑らかな舌触りを比較した。
<Sensory evaluation>
After boiling the sausages of Sample 1, Sample 2, and Sample 3 in hot water at 70 to 80°C for 3 minutes, the test of including these samples in the mouth was performed, and 10 panelists (A, B, C, D) , E, F, G, H, I, J). Specifically, as shown in Table 2, whether the sample β is “very smooth” or “slightly smooth” for the item “texture” by using the paired comparison method, It was evaluated by scoring whether it was "no change", "slightly rough", or "very rough". That is, as shown in Table 3, the case where the sample 3 is compared to the sample 1, the sample 3 is compared to the sample 2, and the sample 1 is compared to the sample 2 is "very smooth". It was evaluated as 1 for "smooth", 0 for "no change", -1 for "slightly rough", or -2 for "very rough". Thereby, the smooth textures of Samples 1 to 3 were compared.
<考察>
表3によれば、セルロース粒子の平均粒子径が10~60μmの範囲内である試料1および試料2はそれぞれ、セルロース粒子の平均粒子径が上記範囲を外れる試料3に対し、優れた滑らかな舌触りの食感を有することが理解される。さらに試料1は試料2に対し、より優れた滑らかな舌触りの食感を有することが理解される。
<Discussion>
According to Table 3, Sample 1 and Sample 2 in which the average particle diameter of the cellulose particles is in the range of 10 to 60 μm, respectively, have an excellent smooth tongue feel to Sample 3 in which the average particle diameter of the cellulose particles is outside the above range. It is understood that it has a texture of. Further, it is understood that Sample 1 has a better smooth texture to the touch than Sample 2.
≪実施例3≫
<コラーゲンケーシングの作製>
(試料4-1)
-第1工程-
上記実施例2における試料1のコラーゲンケーシングの作製に用いた第1工程と同じ方法を用いることにより、ペースト状のコラーゲンケーシング原料を得た。
<<Example 3>>
<Preparation of collagen casing>
(Sample 4-1)
-First step-
A paste-like collagen casing raw material was obtained by using the same method as in the first step used for producing the collagen casing of Sample 1 in Example 2 above.
-第2工程-
次いで上記コラーゲンケーシング原料に対し、コラーゲンが4.45質量%、塩酸が0.24質量%、セルロースが0.31質量%、水分が95質量%の組成となるように水、氷、セルロース粒子-酸混合液(但し、商品名:「W-400M」、日本製紙株式会社製、平均粒子径:27μmのセルロース粒子を用い、酸としては塩酸を用いた)を添加することによってコラーゲンケーシング前駆体を得た。
-Second step-
Next, with respect to the above collagen casing raw material, water, ice, and cellulose particles were used so that the composition of collagen was 4.45% by mass, hydrochloric acid was 0.24% by mass, cellulose was 0.31% by mass, and water was 95% by mass. A collagen casing precursor was prepared by adding an acid mixture (however, trade name: “W-400M”, manufactured by Nippon Paper Industries Co., Ltd., using cellulose particles having an average particle diameter of 27 μm and hydrochloric acid as an acid). Obtained.
-第3工程-
上記コラーゲンケーシング前駆体に対し、市販のホモジナイザーに通過させて均質化することにより、糊状のコラーゲンゲルを得た。さらに上記コラーゲンゲルに対して減圧下で脱泡し、このコラーゲンゲルを10cm×10cmのアクリル板に塗布し、次いで0.2Mアンモニア水溶液中で30分間浸漬し、その後pHが中性になるまで水洗した。最後にアクリル板上のコラーゲンゲルに対し、3質量%濃度のグリセリン水溶液中で30分浸漬させた後、室温で18時間乾燥させることにより、コラーゲンケーシングを模した試料4-1のコラーゲンフィルムを得た。
-Third step-
The collagen casing precursor was homogenized by passing it through a commercially available homogenizer to obtain a gelatinous collagen gel. Further, the above collagen gel was defoamed under reduced pressure, and this collagen gel was applied to an acrylic plate of 10 cm×10 cm, immersed in a 0.2 M aqueous ammonia solution for 30 minutes, and then washed with water until the pH became neutral. did. Finally, the collagen gel on the acrylic plate was immersed in an aqueous glycerin solution having a concentration of 3% by mass for 30 minutes and then dried at room temperature for 18 hours to obtain a collagen film of Sample 4-1 simulating a collagen casing. It was
(試料4-2)
第2工程において、コラーゲンケーシング原料に対し、コラーゲンが4.14質量%、塩酸が0.24質量%、セルロースが0.62質量%、水分が95質量%の組成となるように水、氷、セルロース粒子-酸混合液(但し、商品名:「W-400M」、日本製紙株式会社製、平均粒子径:27μmのセルロース粒子を用い、酸としては塩酸を用いた)を添加すること以外、上記試料4-1のコラーゲンフィルムと同じ製造方法を用いることにより、試料4-2のコラーゲンフィルムを得た。
(Sample 4-2)
In the second step, with respect to the collagen casing raw material, collagen, 4.14 mass%, hydrochloric acid, 0.24 mass%, cellulose, 0.62 mass%, water, ice so as to have a composition of 95 mass%, Cellulose particles-acid mixture (however, trade name: "W-400M", manufactured by Nippon Paper Industries Co., Ltd., using cellulose particles having an average particle diameter of 27 μm, and using hydrochloric acid as the acid) was used. The collagen film of Sample 4-2 was obtained by using the same manufacturing method as that of the collagen film of Sample 4-1.
(試料4-3)
第2工程において、コラーゲンケーシング原料に対し、コラーゲンが3.83質量%、塩酸が0.24質量%、セルロースが0.93質量%、水分が95質量%の組成となるように水、氷、セルロース粒子-酸混合液(但し、商品名:「W-400M」、日本製紙株式会社製、平均粒子径:27μmのセルロース粒子を用い、酸としては塩酸を用いた)を添加すること以外、上記試料4-1のコラーゲンフィルムと同じ製造方法を用いることにより、試料4-3のコラーゲンフィルムを得た。
(Sample 4-3)
In the second step, with respect to the collagen casing raw material, 3.83% by mass of collagen, 0.24% by mass of hydrochloric acid, 0.93% by mass of cellulose and 95% by mass of water so that the composition of water, ice, Cellulose particles-acid mixture (however, trade name: "W-400M", manufactured by Nippon Paper Industries Co., Ltd., using cellulose particles having an average particle diameter of 27 μm, and using hydrochloric acid as the acid) was used. The collagen film of Sample 4-3 was obtained by using the same production method as that of the collagen film of Sample 4-1.
試料4-1~試料4-3に対し、上述した方法によりコラーゲンフィルムに含まれるセルロース粒子の含有量を測定したところ、その含有量は表4に示すとおりであった。 When the content of the cellulose particles contained in the collagen film was measured for Samples 4-1 to 4-3 by the method described above, the content was as shown in Table 4.
(試料5-1)
第2工程において添加するセルロース粒子-酸混合液に含まれるセルロース粒子を、商品名:「W-80GKN」、日本製紙株式会社製、平均粒子径:60μmのセルロース粒子に代えること以外、上記試料4-1のコラーゲンフィルムと同じ製造方法を用いることにより、試料5-1のコラーゲンフィルムを得た。
(Sample 5-1)
Sample 4 above except that the cellulose particles contained in the cellulose particle-acid mixture added in the second step were replaced with cellulose particles having a trade name: "W-80GKN", manufactured by Nippon Paper Industries Co., Ltd., and having an average particle diameter of 60 μm. A collagen film of Sample 5-1 was obtained by using the same manufacturing method as that of the collagen film of -1.
(試料5-2)
第2工程において添加するセルロース粒子を、上記試料5-1のコラーゲンフィルムと同じとし、それ以外は試料4-2のコラーゲンフィルムと同じ製造方法を用いることにより、試料5-2のコラーゲンフィルムを得た。
(Sample 5-2)
The cellulose film added in the second step was the same as the collagen film of Sample 5-1 described above, and the same production method was used as for the collagen film of Sample 4-2 except for the above, to obtain a collagen film of Sample 5-2. It was
(試料5-3)
第2工程において添加するセルロース粒子を、上記試料5-1のコラーゲンフィルムと同じとし、それ以外は試料4-3のコラーゲンフィルムと同じ製造方法を用いることにより、試料5-3のコラーゲンフィルムを得た。
(Sample 5-3)
The collagen film of Sample 5-3 was obtained by using the same manufacturing method as that of the collagen film of Sample 4-3 except that the cellulose particles added in the second step were the same as those of the collagen film of Sample 5-1 described above. It was
試料5-1~試料5-3に対し、上述した方法によりコラーゲンフィルムに含まれるセルロース粒子の含有量を測定したところ、その含有量は表4に示すとおりであった。 The contents of the cellulose particles contained in the collagen film were measured for Samples 5-1 to 5-3 by the method described above, and the contents were as shown in Table 4.
(試料6-1)
第2工程において添加するセルロース粒子-酸混合液に含まれるセルロース粒子を、商品名:「Alpha-cell C-100」、平均粒子径:80μmのセルロース粒子に代えること以外、上記試料4-1のコラーゲンフィルムと同じ製造方法を用いることにより、試料6-1のコラーゲンフィルムを得た。
(Sample 6-1)
Cellulose particles contained in the cellulose particle-acid mixture added in the second step were replaced with cellulose particles having a trade name: "Alpha-cell C-100" and an average particle diameter: 80 μm, except that the sample 4-1 was used. The collagen film of Sample 6-1 was obtained by using the same manufacturing method as for the collagen film.
(試料6-2)
第2工程において添加するセルロース粒子を、上記試料6-1のコラーゲンフィルムと同じとし、それ以外は試料4-2のコラーゲンフィルムと同じ製造方法を用いることにより、試料6-2のコラーゲンフィルムを得た。
(Sample 6-2)
The collagen film of Sample 6-2 was obtained by using the same production method as the collagen film of Sample 6-1 except that the cellulose particles added in the second step were the same as those of Sample 6-1. It was
(試料6-3)
第2工程において添加するセルロース粒子を、上記試料6-1のコラーゲンフィルムと同じとし、それ以外は試料4-3のコラーゲンフィルムと同じ製造方法を用いることにより、試料6-3のコラーゲンフィルムを得た。
(Sample 6-3)
The collagen film of Sample 6-3 was obtained by using the same production method as the collagen film of Sample 6-1 except that the cellulose particles added in the second step were the same as those of Sample 6-1. It was
試料6-1~試料6-3に対し、上述した方法によりコラーゲンフィルムに含まれるセルロース粒子の含有量を測定したところ、その含有量は表4に示すとおりであった。 When the content of the cellulose particles contained in the collagen film was measured for Samples 6-1 to 6-3 by the method described above, the content was as shown in Table 4.
<引張強度試験>
試料4-1~試料4-3、試料5-1~試料5-3および試料6-1~試料6-3のコラーゲンフィルムに対し、水に24時間浸漬した後、次の方法を用いることにより引張強度試験を行った。
<Tensile strength test>
By immersing the collagen films of Sample 4-1 to Sample 4-3, Sample 5-1 to Sample 5-3 and Sample 6-1 to Sample 6-3 in water for 24 hours, and then using the following method A tensile strength test was conducted.
すなわち、まず各試料のコラーゲンフィルムを5mm×50mmの寸法で切り出すことにより小片を準備した。この小片に対し、シングルコラム型引張圧縮試験機(商品名:「STA-1150」、株式会社オリエンテック製)を用いて引張速度30mm/分で引っ張り、上記小片の破断時の強度を測定することにより、各試料のコラーゲンフィルムが有する引張強度(単位は、MPa)を求めた。結果を表4に示す。引張強度は、その値が大きいほど破れにくく、強度が大きいと評価することができる。 That is, first, a small piece was prepared by cutting out the collagen film of each sample into a size of 5 mm×50 mm. Using a single column type tensile compression tester (trade name: "STA-1150", manufactured by Orientec Co., Ltd.), pull this small piece at a pulling speed of 30 mm/min, and measure the strength at break of the small piece. Thus, the tensile strength (unit: MPa) of the collagen film of each sample was determined. The results are shown in Table 4. The higher the tensile strength, the less likely it is to break, and it can be evaluated that the strength is high.
<官能評価>
試料4-1~試料4-3、試料5-1~試料5-3および試料6-1~試料6-3のコラーゲンフィルムを70~80℃の湯中で3分間ボイルした後、これらの試料に対してパネリスト3名(K、L、M)による官能評価を行なった。具体的には、パネリスト3名に対し、試料4-1~試料4-3、試料5-1~試料5-3および試料6-1~試料6-3の合計9種類のコラーゲンフィルムを口に含んだときに感じる滑らかな舌触りについて、優れる順に順位をつけさせた。その順位を平均化することにより表した結果(官能評価結果)を、表5に示す。
<Sensory evaluation>
After boiling the collagen films of Sample 4-1 to Sample 4-3, Sample 5-1 to Sample 5-3 and Sample 6-1 to Sample 6-3 in hot water at 70 to 80° C. for 3 minutes, these samples A sensory evaluation was conducted by 3 panelists (K, L, M). Specifically, for each of the three panelists, a total of 9 types of collagen films, Sample 4-1 to Sample 4-3, Sample 5-1 to Sample 5-3, and Sample 6-1 to Sample 6-3, were taken into account. With regard to the smooth texture to be felt when they were included, they were ranked in order of excellence. Table 5 shows the results (sensory evaluation results) expressed by averaging the ranks.
<考察>
表4によれば、試料4-1~試料4-3、試料5-1~試料5-3および試料6-1~試料6-3のコラーゲンフィルムはいずれも引張強度が0.85MPa以上であるので、セルロース粒子の含有量が5~15質量%である場合、十分な強度を有することが理解される。表5によれば、セルロース粒子の含有量が所定の範囲(5~15質量%)である場合、コラーゲンフィルムに含まれるセルロース粒子の平均粒子径が小さいほど優れた滑らかな舌触りの食感を有することが理解される。
<Discussion>
According to Table 4, the collagen films of Sample 4-1 to Sample 4-3, Sample 5-1 to Sample 5-3 and Sample 6-1 to Sample 6-3 all have a tensile strength of 0.85 MPa or more. Therefore, it is understood that when the content of the cellulose particles is 5 to 15% by mass, it has sufficient strength. According to Table 5, when the content of the cellulose particles is within a predetermined range (5 to 15% by mass), the smaller the average particle diameter of the cellulose particles contained in the collagen film is, the more excellent the texture is to the touch. Be understood.
≪実施例4≫
<コラーゲンケーシングの作製>
上述した試料4-1および試料6-3のコラーゲンフィルムを得るための原料(糊状のコラーゲンゲル)をそれぞれ準備した。これらの原料に対して減圧下で脱泡し、続いてアンモニア雰囲気下に配置した環状ノズルを有する押出機を用いて空気を注入しつつ、管状に膨張させて造形することによりコラーゲンケーシングを得た。さらにアンモニアガス雰囲気中へ押出し、この状態で10秒間放置することにより、上記コラーゲンケーシングを凝固させた。
<<Example 4>>
<Preparation of collagen casing>
Raw materials (paste-like collagen gel) for obtaining the collagen films of Sample 4-1 and Sample 6-3 described above were prepared. A collagen casing was obtained by defoaming these raw materials under reduced pressure, then inflating them into a tubular shape while injecting air using an extruder having an annular nozzle arranged under an ammonia atmosphere, and shaping. .. Further, the collagen casing was coagulated by extruding into an ammonia gas atmosphere and leaving it in this state for 10 seconds.
次いで、凝固させたコラーゲンケーシングを5質量%濃度のグリセリン水溶液中で30分間浸漬させた。最後に、市販の乾燥機を用いて70~90℃で3分間乾燥させることにより試料4-1および試料6-3のコラーゲンケーシングを得た。 Next, the coagulated collagen casing was immersed in a 5 mass% concentration glycerin aqueous solution for 30 minutes. Finally, the collagen casings of Sample 4-1 and Sample 6-3 were obtained by drying at 70 to 90° C. for 3 minutes using a commercially available dryer.
<ソーセージの作製>
試料4-1および試料6-3のコラーゲンケーシングに対し、市販のソーセージフィーラーを用いて市販の豚挽肉を充填した。この場合において試料4-1および試料6-3のコラーゲンケーシングの外観を観察したところ、コラーゲンケーシングに破裂箇所が発生することなく豚挽肉が充填されていた。
<Preparation of sausage>
The collagen casings of Sample 4-1 and Sample 6-3 were filled with commercially available minced pork using a commercially available sausage filler. In this case, when the appearance of the collagen casings of Sample 4-1 and Sample 6-3 was observed, it was found that the collagen casing was filled with minced pork without rupture.
次いで、豚挽肉が充填された試料4-1および試料6-3のコラーゲンケーシング(ケーシング食品)に対し、60℃で10分間乾燥し、60℃で10分間燻製し、75℃で45分間水蒸気加熱することにより、試料4-1および試料6-3のソーセージを得た。 Then, the collagen casings (casing foods) of Sample 4-1 and Sample 6-3 filled with minced pork were dried at 60°C for 10 minutes, smoked at 60°C for 10 minutes, and heated at 75°C for 45 minutes with steam. By doing so, sausages of Sample 4-1 and Sample 6-3 were obtained.
<官能評価>
試料4-1および試料6-3のソーセージを70~80℃の湯中で3分間ボイルした後、これらの試料に対してパネリスト6名(N、O、P、Q、R、S)による官能評価を行なった。具体的には、上記した表2に示す評価方法により、試料6-3に対する試料4-1の滑らかな舌触りを評価した。その官能評価結果を表6に示す。
<Sensory evaluation>
After boiling the sausages of Sample 4-1 and Sample 6-3 in hot water at 70 to 80°C for 3 minutes, 6 panelists (N, O, P, Q, R, S) performed sensory tests on these samples. An evaluation was done. Specifically, the smooth texture of Sample 4-1 was evaluated with respect to Sample 6-3 by the evaluation method shown in Table 2 above. The sensory evaluation results are shown in Table 6.
<考察>
表6によれば、セルロース粒子の平均粒子径が10~60μmの範囲内である試料4-1は、上記範囲を外れる試料6-3に比して非常に滑らかな舌触りの食感を有することが理解される。
<Discussion>
According to Table 6, Sample 4-1 in which the average particle size of the cellulose particles is in the range of 10 to 60 μm has a very smooth texture to the touch as compared with Sample 6-3 outside the above range. Is understood.
≪実施例5≫
<コラーゲンケーシングの作製>
(試料7-1)
-第1工程-
上記実施例2における試料1のコラーゲンケーシングの作製に用いた第1工程と同じ方法を用いることにより、ペースト状のコラーゲンケーシング原料を得た。
<<Example 5>>
<Preparation of collagen casing>
(Sample 7-1)
-First step-
A paste-like collagen casing raw material was obtained by using the same method as in the first step used for producing the collagen casing of Sample 1 in Example 2 above.
-第2工程-
次いで上記コラーゲンケーシング原料に対し、コラーゲンが4.73質量%、塩酸が0.24質量%、セルロースが0.031質量%、水分が94.999質量%の組成となるように水、氷、セルロース粒子-酸混合液(但し、セルロース粒子には商品名:「W-400M」、日本製紙株式会社製、平均粒子径:27μmを用いた)を添加することによってコラーゲンケーシング前駆体を得た。
-Second step-
Next, with respect to the above-mentioned collagen casing raw material, collagen, 4.73% by mass, hydrochloric acid, 0.24% by mass, cellulose, 0.031% by mass, water, ice, cellulose so that the composition would be 94.999% by mass. A collagen-casing precursor was obtained by adding a particle-acid mixed solution (however, for cellulose particles, a trade name: “W-400M”, manufactured by Nippon Paper Industries Co., Ltd., average particle size: 27 μm was used).
-第3工程-
上記コラーゲンケーシング前駆体に対し、市販のホモジナイザーに通過させて均質化することにより、糊状のコラーゲンゲルを得た。さらに上記コラーゲンゲルに対して減圧下で脱泡し、このコラーゲンゲルを10cm×10cmのアクリル板に塗布し、次いで0.2Mアンモニア水溶液中で30分間浸漬し、その後pHが中性になるまで水洗した。最後にアクリル板上のコラーゲンゲルに対し、3質量%濃度のグリセリン水溶液中で30分浸漬させた後、室温で18時間乾燥させることにより、コラーゲンケーシングを模した試料7-1のコラーゲンフィルムを得た。
-Third step-
The collagen casing precursor was homogenized by passing it through a commercially available homogenizer to obtain a gelatinous collagen gel. Further, the above collagen gel was defoamed under reduced pressure, and this collagen gel was applied to an acrylic plate of 10 cm×10 cm, immersed in a 0.2 M aqueous ammonia solution for 30 minutes, and then washed with water until the pH became neutral. did. Finally, the collagen gel on the acrylic plate was immersed in a 3% by mass concentration of glycerin aqueous solution for 30 minutes and then dried at room temperature for 18 hours to obtain a collagen film of Sample 7-1 simulating a collagen casing. It was
(試料7-2)
第2工程において、コラーゲンケーシング原料に対し、コラーゲンが4.64質量%、塩酸が0.24質量%、セルロースが0.12質量%、水分が95質量%の組成となるように水、氷、セルロース粒子-酸混合液(但し、セルロース粒子には商品名:「W-400M」、日本製紙株式会社製、平均粒子径:27μmを用いた)を添加すること以外、上記試料7-1のコラーゲンフィルムと同じ製造方法を用いることにより、試料7-2のコラーゲンフィルムを得た。
(Sample 7-2)
In the second step, with respect to the collagen casing raw material, water, ice, so that the composition of collagen is 4.64% by mass, hydrochloric acid is 0.24% by mass, cellulose is 0.12% by mass, and water is 95% by mass, Collagen of Sample 7-1, except that a cellulose particle-acid mixed solution (however, the cellulose particle has a trade name: "W-400M", manufactured by Nippon Paper Industries Co., Ltd., average particle diameter: 27 μm was used) A collagen film of Sample 7-2 was obtained by using the same manufacturing method as for the film.
(試料7-3)
第2工程において、コラーゲンケーシング原料に対し、コラーゲンが3.52質量%、塩酸が0.24質量%、セルロースが1.24質量%、水分が95質量%の組成となるように水、氷、セルロース粒子-酸混合液(但し、セルロース粒子には商品名:「W-400M」、日本製紙株式会社製、平均粒子径:27μmを用いた)を添加すること以外、上記試料7-1のコラーゲンフィルムと同じ製造方法を用いることにより、試料7-3のコラーゲンフィルムを得た。
(Sample 7-3)
In the second step, with respect to the collagen casing raw material, collagen, 3.52% by mass, hydrochloric acid, 0.24% by mass, cellulose, 1.24% by mass, water, ice, so that the composition is 95% by mass, Collagen of Sample 7-1 above except that a cellulose particle-acid mixed solution (however, the cellulose particle has a trade name: “W-400M”, manufactured by Nippon Paper Industries Co., Ltd., average particle diameter: 27 μm was used) is added. A collagen film of Sample 7-3 was obtained by using the same manufacturing method as for the film.
(試料7-4)
第2工程において、コラーゲンケーシング原料に対し、コラーゲンが2.9質量%、塩酸が0.24質量%、セルロースが1.86質量%、水分が95質量%の組成となるように水、氷、セルロース粒子-酸混合液(但し、セルロース粒子には商品名:「W-400M」、日本製紙株式会社製、平均粒子径:27μmを用いた)を添加すること以外、上記試料7-1のコラーゲンフィルムと同じ製造方法を用いることにより、試料7-4のコラーゲンフィルムを得た。
(Sample 7-4)
In the second step, with respect to the collagen casing raw material, collagen, 2.9% by mass, hydrochloric acid, 0.24% by mass, cellulose, 1.86% by mass, water, ice, so that the composition is 95% by mass, Collagen of Sample 7-1, except that a cellulose particle-acid mixed solution (however, the cellulose particle has a trade name: "W-400M", manufactured by Nippon Paper Industries Co., Ltd., average particle diameter: 27 μm was used) A collagen film of Sample 7-4 was obtained by using the same manufacturing method as for the film.
試料7-1~試料7-4に対し、上述した方法によりコラーゲンフィルムに含まれるセルロース粒子の含有量を測定したところ、その含有量は表7に示すとおりであった。 When the content of the cellulose particles contained in the collagen film was measured for Samples 7-1 to 7-4 by the method described above, the content was as shown in Table 7.
<官能評価>
試料7-2~試料7-4のコラーゲンフィルムを70~80℃の湯中で3分間ボイルした後、これらの試料に対してパネリスト5名(T、U、V、W、X)による官能評価を行なった。具体的には、パネリスト5名に対し、試料7-2~試料7-4の合計3種類のコラーゲンフィルムを口に含んだときに感じる滑らかな舌触りについて、優れる順に順位をつけさせた。その順位を平均化することにより表した結果(官能評価結果)を、表8に示す。
<Sensory evaluation>
After boiling the collagen films of Sample 7-2 to Sample 7-4 in hot water at 70 to 80° C. for 3 minutes, sensory evaluation by 5 panelists (T, U, V, W, X) on these samples Was done. Specifically, the five panelists were ranked in order of excellentness regarding the smooth tongue to be felt when a total of three types of collagen films, Sample 7-2 to Sample 7-4, were contained in their mouths. Table 8 shows the results (sensory evaluation results) expressed by averaging the ranks.
<考察>
表8によれば、セルロース粒子の含有量が少ないコラーゲンフィルムであるほど滑らかな食感を有することが理解される。セルロース粒子の含有量が30質量%である試料7-4は、違和感を呈する評価者が多かった。
<Discussion>
According to Table 8, it is understood that the collagen film having a smaller content of cellulose particles has a smoother texture. Sample 7-4, in which the content of the cellulose particles was 30% by mass, was uncomfortable in many evaluators.
<熱収縮試験>
試料7-1~試料7-3のコラーゲンフィルムに対し、次の方法を用いることにより熱収縮試験を実行した。まず各試料のコラーゲンフィルムを100mm×15mmの寸法で切り出すことにより小片を準備した。上記小片に対して80℃の湯中で3分間ボイルした後、上記小片の長手方向の長さを測定することにより、ボイル前の長手方向の長さに対する熱収縮率(単位は%、[1-ボイル後の長手方向の長さ/ボイル前の長手方向の長さ]×100)を求めた。上記熱収縮率の値が大きいほど、上記コラーゲンフィルムと同じコラーゲンケーシング前駆体から製造したコラーゲンケーシングを用いてソーセージを製造した場合、上記ソーセージを調理したときに上記コラーゲンケーシングが破裂する可能性が高くなると評価することができる。結果を表9に示す。
<Heat shrinkage test>
A heat shrinkage test was performed on the collagen films of Samples 7-1 to 7-3 by using the following method. First, a small piece was prepared by cutting out a collagen film of each sample in a size of 100 mm×15 mm. After boiling the small pieces in hot water at 80° C. for 3 minutes, the length of the small pieces in the longitudinal direction was measured to determine the heat shrinkage ratio (unit: %, [1 -Longitudinal length after boiling/longitudinal length before boiling] x 100) was determined. The larger the value of the heat shrinkage, the higher the possibility that the collagen casing will burst when the sausage is cooked when a sausage is produced using a collagen casing produced from the same collagen casing precursor as the collagen film. Can be evaluated. The results are shown in Table 9.
<考察>
表9によれば、セルロース粒子の含有量が多いコラーゲンフィルムであるほど熱収縮率が小さくなり、十分な強度を有することが理解される。セルロース粒子の含有量が0.5質量%である試料7-1は、これと同じコラーゲンケーシング前駆体から製造したコラーゲンケーシングを用いてソーセージを製造した場合、上記ソーセージを調理したときに上記コラーゲンケーシングが破裂する可能性があることが示唆された。
<Discussion>
According to Table 9, it is understood that the collagen film having a higher content of cellulose particles has a smaller heat shrinkage and has sufficient strength. Sample 7-1 having a content of cellulose particles of 0.5% by mass is the above-mentioned collagen casing when the sausage is cooked when the sausage is produced by using the collagen casing produced from the same collagen casing precursor. It has been suggested that may be ruptured.
以上のように本発明の実施の形態および実施例について説明を行なったが、上述の各実施の形態および実施例の構成を適宜組み合わせることも当初から予定している。 Although the embodiments and examples of the present invention have been described above, it is also planned from the beginning to appropriately combine the configurations of the above-described embodiments and examples.
今回開示された実施の形態および実施例はすべての点で例示であって制限的なものではないと考えられるべきである。本発明の範囲は上述した説明ではなくて請求の範囲によって示され、請求の範囲と均等の意味および範囲内でのすべての変更が含まれることが意図される。 The embodiments and examples disclosed this time are to be considered as illustrative in all points and not restrictive. The scope of the present invention is shown not by the above description but by the scope of the claims, and is intended to include meanings equivalent to the scope of the claims and all modifications within the scope.
Claims (14)
前記セルロース粒子は、平均粒子径が10μm以上60μm以下であり、
前記セルロース粒子は、その粉末0.5gを100mLの水に入れて撹拌することにより分散液を調製し、前記分散液を10秒静置した後、その上澄みから前記セルロース粒子を回収した場合、65%以上の比率で回収される、コラーゲンケーシング。 Including cellulose particles,
The cellulose particles have an average particle size of 10 μm or more and 60 μm or less,
The cellulose particles were prepared by adding 0.5 g of the powder to 100 mL of water and stirring to prepare a dispersion liquid, allowing the dispersion liquid to stand for 10 seconds, and then recovering the cellulose particles from the supernatant liquid. Collagen casings that are collected at a ratio of over %.
動物由来のコラーゲン線維に対し、微細断を行なうことによりペースト状のコラーゲンケーシング原料を得る工程と、
前記コラーゲンケーシング原料に対し、セルロース粒子-酸混合液を添加することにより、前記セルロース粒子を含むコラーゲンケーシング前駆体を得る工程と、
前記コラーゲンケーシング前駆体を管状に造形することにより前記コラーゲンケーシングを得る工程とを含む、コラーゲンケーシングの製造方法。 A method for producing the collagen casing according to claim 1 or 2, wherein
A step of obtaining a paste-like collagen casing raw material by finely cutting animal-derived collagen fibers,
A step of obtaining a collagen casing precursor containing the cellulose particles by adding a cellulose particle-acid mixed solution to the collagen casing raw material;
And a step of obtaining the collagen casing by shaping the collagen casing precursor into a tubular shape.
前記セルロース粒子は、平均粒子径が10μm以上60μm以下であり、
前記セルロース粒子は、その粉末0.5gを100mLの水に入れて撹拌することにより分散液を調製し、前記分散液を10秒静置した後、その上澄みから前記セルロース粒子を回収した場合、65%以上の比率で回収される、食品内包用コラーゲンゲル。 Including cellulose particles,
The cellulose particles have an average particle size of 10 μm or more and 60 μm or less,
The cellulose particles were prepared by adding 0.5 g of the powder to 100 mL of water and stirring to prepare a dispersion liquid, allowing the dispersion liquid to stand for 10 seconds, and then recovering the cellulose particles from the supernatant liquid. Collagen gel for food encapsulation, which is recovered in a ratio of at least %.
前記食品内包用コラーゲンゲルは、前記細断コラーゲン線維100質量部に対し前記セルロース粒子を40質量部以下含む、請求項8に記載の食品内包用コラーゲンゲル。 The collagen gel for food encapsulation further comprises shredded collagen fibers,
The collagen gel for food encapsulation according to claim 8, wherein the collagen gel for food encapsulation contains 40 parts by mass or less of the cellulose particles with respect to 100 parts by mass of the shredded collagen fibers.
動物由来のコラーゲン線維に対し、微細断を行なうことによりペースト状のコラーゲンゲル原料を得る工程と、
前記コラーゲンゲル原料に対し、セルロース粒子-酸混合液を添加することにより、前記セルロース粒子を含む食品内包用コラーゲンゲルを得る工程とを含む、食品内包用コラーゲンゲルの製造方法。 A method for producing a collagen gel for food encapsulation according to claim 8 or 9,
A step of obtaining a paste-like collagen gel raw material by performing fine cutting on animal-derived collagen fibers,
A method for producing a collagen gel for food encapsulation, comprising the step of adding a cellulose particle-acid mixed solution to the collagen gel raw material to obtain a collagen gel for food encapsulation containing the cellulose particles.
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| CN113899647A (en) * | 2021-09-27 | 2022-01-07 | 山东海奥斯生物科技有限公司 | Method for detecting content of microcrystalline cellulose in collagen casing |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5327778B1 (en) * | 1972-04-10 | 1978-08-10 | ||
| JP2015183021A (en) * | 2014-03-20 | 2015-10-22 | 日本製紙株式会社 | Powdery cellulose |
| JP2017093328A (en) * | 2015-11-20 | 2017-06-01 | 日本製紙株式会社 | Artificial casing and processed food using the same |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5327778B1 (en) * | 1972-04-10 | 1978-08-10 | ||
| JP2015183021A (en) * | 2014-03-20 | 2015-10-22 | 日本製紙株式会社 | Powdery cellulose |
| JP2017093328A (en) * | 2015-11-20 | 2017-06-01 | 日本製紙株式会社 | Artificial casing and processed food using the same |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113899647A (en) * | 2021-09-27 | 2022-01-07 | 山东海奥斯生物科技有限公司 | Method for detecting content of microcrystalline cellulose in collagen casing |
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