WO2020194928A1 - Coating composition - Google Patents
Coating composition Download PDFInfo
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- WO2020194928A1 WO2020194928A1 PCT/JP2019/049663 JP2019049663W WO2020194928A1 WO 2020194928 A1 WO2020194928 A1 WO 2020194928A1 JP 2019049663 W JP2019049663 W JP 2019049663W WO 2020194928 A1 WO2020194928 A1 WO 2020194928A1
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- hydroxyl group
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/2805—Compounds having only one group containing active hydrogen
- C08G18/285—Nitrogen containing compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/4009—Two or more macromolecular compounds not provided for in one single group of groups C08G18/42 - C08G18/64
- C08G18/4063—Mixtures of compounds of group C08G18/62 with other macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
- C08G18/50—Polyethers having heteroatoms other than oxygen
- C08G18/5021—Polyethers having heteroatoms other than oxygen having nitrogen
- C08G18/5024—Polyethers having heteroatoms other than oxygen having nitrogen containing primary and/or secondary amino groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/62—Polymers of compounds having carbon-to-carbon double bonds
- C08G18/6216—Polymers of alpha-beta ethylenically unsaturated carboxylic acids or of derivatives thereof
- C08G18/622—Polymers of esters of alpha-beta ethylenically unsaturated carboxylic acids
- C08G18/6225—Polymers of esters of acrylic or methacrylic acid
- C08G18/6229—Polymers of hydroxy groups containing esters of acrylic or methacrylic acid with aliphatic polyalcohols
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/73—Polyisocyanates or polyisothiocyanates acyclic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09D133/062—Copolymers with monomers not covered by C09D133/06
- C09D133/066—Copolymers with monomers not covered by C09D133/06 containing -OH groups
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/14—Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
- C09D175/08—Polyurethanes from polyethers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D201/00—Coating compositions based on unspecified macromolecular compounds
- C09D201/02—Coating compositions based on unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
- C09D201/06—Coating compositions based on unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups containing oxygen atoms
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/43—Thickening agents
- C09D7/44—Combinations of two or more thickening agents
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/65—Additives macromolecular
Definitions
- the present invention relates to a coating composition.
- a coating composition is applied onto the object to be coated, and the formed wet coating film is cured to form a coating film. Is being done.
- Patent Document 1 describes a coating composition containing a binder component and a viscosity adjusting agent, and the viscosity adjusting agent includes a polyisocyanate compound, a primary monoamine having a number average molecular weight of 300 or less, and a number average molecular weight of 300. Viscosity modifiers containing reaction products of polyether amines greater than 6000 are used.
- the coating film formed by the coating composition described in Patent Document 1 can form a coating film having excellent transparency, water resistance and finished appearance, but has sagging resistance and the finished appearance of the formed coating film. Further improvement in water whitening resistance is desired.
- the present invention has been made in consideration of the above circumstances, and an object of the present invention is to provide a coating composition having excellent sagging resistance at the time of coating and excellent finished appearance and water whitening resistance of the formed coating film. To do.
- the present inventors have made a coating composition containing (A) a binder component, (B) a first viscosity modifier, and (C) a second viscosity modifier.
- the first viscosity modifier (B) is a non-aqueous dispersion resin (b)
- the second viscosity modifier (C) is a (c1) polyisocyanate compound, (c2) number average. It contains a reaction product of a primary monoamine having a molecular weight of 300 or less and a polyetheramine having two or more (c3) amino groups and having a number average molecular weight of 1000 or more and less than 6000, and has two amino groups.
- the blending ratio of the polyether amine (c3) having the above and having a number average molecular weight of 1000 or more and less than 6000 is in the range of 10 to 30% by mass based on the total amount of the components (c1) to (c3). It was found that the above-mentioned object can be achieved according to the coating composition in the above.
- the present invention includes the following aspects.
- a coating composition containing (A) a binder component, (B) a first viscosity modifier, and (C) a second viscosity modifier, wherein the first viscosity modifier (B) Is a non-aqueous dispersion resin (b), and the second viscosity modifier (C) is a (c1) polyisocyanate compound, (c2) a primary monoamine having a number average molecular weight of 300 or less, and (c3) amino. Contains reaction products of polyetheramines having two or more groups and having a number average molecular weight of 1000 or more and less than 6000.
- the blending ratio of the polyether amine (c3) having two or more amino groups and having a number average molecular weight of 1000 or more and less than 6000 is 10 based on the total amount of the components (c1) to (c3).
- a coating composition in the range of ⁇ 30% by weight is provided.
- the polyether amine (c3) having two or more amino groups and having a number average molecular weight of 1000 or more and less than 6000 has three or more amino groups.
- the blending ratio of the polyether amine (c3) having two or more amino groups and having a number average molecular weight of 1000 or more and less than 6000 is the total of the components (c1) to (c3). It is in the range of 15 to 30% by mass based on the amount.
- the binder component (A) contains a hydroxyl group-containing resin (A1) and a cross-linking agent (A2).
- the coating composition of the present invention it is possible to form a coating film having excellent sagging resistance at the time of coating and excellent finished appearance and water whitening resistance.
- Binder component (A) The binder component (A) itself has a film-forming property, and may be either a non-crosslinked type or a crosslinked type, and a crosslinked type is preferable.
- a film-forming resin known per se can be used, which has been conventionally used as a binder component for paints.
- the type of the film-forming resin examples include acrylic resin, polyester resin, alkyd resin, polyurethane resin and the like.
- the film-forming resin preferably has a crosslinkable functional group such as a hydroxyl group, a carboxyl group, or an epoxy group.
- a cross-linking agent can be used in addition to the film-forming resin.
- the film-forming resin usually has a cross-linking functional group such as a hydroxyl group, a carboxyl group, or an epoxy group, and reacts with the cross-linking agent. Therefore, a resin (base resin) capable of forming a crosslinked film can be used.
- the coating composition of the present invention is preferably a crosslinked coating material containing the above-mentioned substrate resin and a crosslinking agent from the viewpoint of water resistance of the formed coating film and the like.
- At least a part of the base resin contains a hydroxyl group-containing resin (A1), and at least a part of the cross-linking agent has reactivity with the hydroxyl group-containing resin. It is preferable to contain a cross-linking agent (A2).
- the hydroxyl group-containing resin (A1) is a resin having at least one hydroxyl group in one molecule.
- known resins can be widely used.
- acrylic resin having a hydroxyl group polyester resin having a hydroxyl group
- acrylic modified polyester resin having a hydroxyl group polyether resin having a hydroxyl group
- polycarbonate having a hydroxyl group examples thereof include resins, polyurethane resins having a hydroxyl group, epoxy resins having a hydroxyl group, and alkyd resins having a hydroxyl group. These can be used alone or in combination of two or more.
- the hydroxyl group-containing resin (A1) is preferably a hydroxyl group-containing acrylic resin (A1-1) from the viewpoint of water resistance of the formed coating film and the like.
- the hydroxyl group-containing acrylic resin (A1-1) is obtained by, for example, copolymerizing a hydroxyl group-containing polymerizable unsaturated monomer and another polymerizable unsaturated monomer (a polymerizable unsaturated monomer other than the hydroxyl group-containing polymerizable unsaturated monomer). Obtainable.
- the hydroxyl group-containing polymerizable unsaturated monomer is a compound having one or more hydroxyl groups and one or more polymerizable unsaturated bonds in one molecule.
- Examples of the hydroxyl group-containing polymerizable unsaturated monomer include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, and 4-hydroxybutyl (meth) acrylate.
- the monomers shown in (1) to (6) below can be used as the other polymerizable unsaturated monomer copolymerizable with the hydroxyl group-containing polymerizable unsaturated monomer.
- these polymerizable unsaturated monomers can be used alone or in combination of two or more.
- An acid group-containing polymerizable unsaturated monomer is a compound having one or more acid groups and one or more polymerizable unsaturated bonds in one molecule.
- the monomer include carboxyl group-containing monomers such as (meth) acrylic acid, crotonic acid, itaconic acid, maleic acid and maleic anhydride; sulfonic acid group-containing monomers such as vinyl sulfonic acid and 2-sulfoethyl (meth) acrylate.
- Acids such as 2- (meth) acryloyloxyethyl acid phosphate, 2- (meth) acryloyloxypropyl acid phosphate, 2- (meth) acryloyloxy-3-chloropropyl acid phosphate, 2-methacryloyloxyethyl phenyl phosphate
- Examples thereof include phosphoric acid ester-based monomers. These can be used alone or in combination of two or more.
- the acid value of the hydroxyl group-containing acrylic resin (A1-1) is preferably 0.5 to 15 mgKOH / g, more preferably 1 to 10 mgKOH / g. ..
- Aromatic Vinyl Monomer Specific examples thereof include styrene, ⁇ -methylstyrene and vinyltoluene.
- the glass transition temperature of the obtained resin rises, and a hydrophobic coating film with a high refractive index can be obtained. Therefore, the finished appearance by improving the gloss of the coating film. The improvement effect of can be obtained.
- the blending ratio thereof is preferably in the range of 3 to 50% by mass, more preferably 5 to 40% by mass, based on the total amount of the monomer components.
- the glycidyl group-containing polymerizable unsaturated monomer is a compound having one or more glycidyl groups and one or more polymerizable unsaturated bonds in one molecule, and specifically, glycidyl. Examples thereof include acrylate and glycidyl methacrylate.
- Polymerizable unsaturated bond-containing nitrogen atom-containing compound For example, (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N- [3- (dimethylamino) propyl] (meth) acrylamide, N-butoxymethyl.
- examples thereof include (meth) acrylamide, diacetone (meth) acrylamide, N, N-dimethylaminoethyl (meth) acrylate, vinylpyridine, vinylimidazole, acrylonitrile, and methacrylonitrile.
- the other polymerizable unsaturated monomer one kind or two or more kinds of the monomers shown in (1) to (6) above can be used.
- the polymerizable unsaturated monomer means a monomer having one or more (for example, 1 to 4) polymerizable unsaturated groups.
- the polymerizable unsaturated group means an unsaturated group capable of radical polymerization. Examples of such polymerizable unsaturated group include a vinyl group, a (meth) acryloyl group, a (meth) acrylamide group, a vinyl ether group, an allyl group, a propenyl group, an isopropenyl group, a maleimide group and the like.
- (meth) acrylate means acrylate or methacrylate.
- (Meta) acrylic acid means acrylic acid or methacrylic acid.
- (meth) acryloyl means acryloyl or methacryloyl.
- (meth) acrylamide means acrylamide or methacrylamide.
- the hydroxyl value of the hydroxyl group-containing acrylic resin (A1-1) is preferably 70 to 200 mgKOH / g, more preferably 80 to 185 mgKOH / g, and particularly preferably 100 to 170 mgKOH / g from the viewpoint of curability and water resistance. Is within the range of.
- the weight average molecular weight of the hydroxyl group-containing acrylic resin (A1-1) is preferably 2000 to 50,000, more preferably 3000 to 30000, and particularly preferably 4000, from the viewpoint of the finished appearance and curability of the coating film. It is in the range of ⁇ 10,000.
- the average molecular weight is a value calculated from a chromatogram measured by a gel permeation chromatograph based on the molecular weight of standard polystyrene.
- the gel permeation chromatograph "HLC8120GPC” (manufactured by Tosoh Corporation) was used.
- As columns four columns of "TSKgel G-4000HXL”, “TSKgel G-3000HXL”, “TSKgel G-2500HXL”, and "TSKgel G-2000HXL” (all manufactured by Tosoh Corporation, trade name) are used.
- the procedure was carried out under the conditions of mobile phase; tetrahydrofuran, measurement temperature; 40 ° C., flow rate; 1 cc / min, detector; RI.
- the glass transition temperature of the hydroxyl group-containing acrylic resin (A1-1) is preferably ⁇ 50 to 60 ° C., more preferably 10 to 50 ° C., and particularly preferably 20 to 20 ° C. from the viewpoint of the hardness of the coating film and the finished appearance. It is within the range of 45 ° C.
- the glass transition temperature (° C.) of the acrylic resin was calculated by the following formula.
- Tg (K) (W1 / T1) + (W2 / T2) + ... (1)
- Tg (° C.) Tg (K) -273 (2)
- W1, W2, ... represent the mass fraction of each of the monomers used in the copolymerization
- T1, T2, ... represent the Tg (K) of the homopolymer of each monomer.
- T1, T2, ... are the values according to Polymer Hand Book (Edited by Second Edition, J. Brandup, E. H. Immunogut) III-139 to 179.
- the glass transition temperature (° C.) when the Tg of the homopolymer of the monomer is not clear is a static glass transition temperature, and for example, a differential scanning calorimeter "DSC-220U" (manufactured by Seiko Instruments) is used.
- DSC-220U differential scanning calorimeter
- the sample is placed in a measuring cup, vacuum sucked to completely remove the solvent, and then the calorific value change is measured in the range of -20 ° C to + 200 ° C at a heating rate of 3 ° C / min, and the first baseline on the low temperature side.
- the change point was the static glass transition temperature.
- the acid value of the hydroxyl group-containing acrylic resin (A1-1) is preferably in the range of 0.5 to 15 mgKOH / g, more preferably 1 to 10 mgKOH / g from the viewpoint of the pot life of the coating composition and the finished appearance. Is inside.
- the copolymerization method for copolymerizing the above-mentioned monomer mixture to obtain a hydroxyl group-containing acrylic resin (A1-1) is not particularly limited, and a copolymerization method known per se can be used.
- a solution polymerization method in which polymerization is carried out in an organic solvent in the presence of a polymerization initiator can be preferably used.
- organic solvent used in the above solution polymerization method examples include aromatic solvents such as toluene, xylene, and swazole 1000 (manufactured by Cosmo Petroleum Co., Ltd., trade name, high boiling petroleum solvent); ethyl acetate, butyl acetate, propyl Ester solvents such as propionate, butyl propionate, 1-methoxy-2-propyl acetate, 2-ethoxyethyl propionate, 3-methoxybutyl acetate, ethylene glycol ethyl ether acetate, propylene glycol methyl ether acetate; methyl ethyl ketone , Methylisobutylketone, methylamylketone and other ketone solvents, isopropanol, n-butanol, isobutanol, 2-ethylhexanol and other alcoholic solvents and the like.
- aromatic solvents such as toluene,
- organic solvents can be used alone or in combination of two or more, but it is preferable to use an ester solvent or a ketone solvent from the viewpoint of the solubility of the acrylic resin. Further, it is also possible to use an aromatic solvent in a suitable combination.
- Examples of the polymerization initiator that can be used in the copolymerization of the hydroxyl group-containing acrylic resin (A1-1) include 2,2'-azobisisobutyronitrile, benzoyl peroxide, di-t-butyl peroxide, and di-t.
- -Known radical polymerization initiators such as-amyl peroxide, t-butyl peroctate, 2,2'-azobis (2-methylbutyronitrile), 2,2'-azobis (2,4-dimethylvaleronitrile) Can be mentioned.
- the hydroxyl group-containing acrylic resin (A1-1) can be used alone or in combination of two or more.
- Secondary hydroxyl group-containing acrylic resin (A1-1a) As one of the embodiments of the hydroxyl group-containing acrylic resin (A1-1), a secondary hydroxyl group-containing acrylic resin (A1-1a) can be preferably used from the viewpoint of the finished appearance of the formed coating film.
- the secondary hydroxyl group-containing acrylic resin (A1-1a) is, for example, a secondary hydroxyl group-containing polymerizable monomer as one of the hydroxyl group-containing polymerizable unsaturated monomers in the method for producing the hydroxyl group-containing acrylic resin (A1-1). It can be produced by using an unsaturated monomer.
- Examples of the secondary hydroxyl group-containing polymerizable unsaturated monomer include carbon of the alkyl group in the ester portion of 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 3-hydroxybutyl (meth) acrylate and the like.
- the amount of the secondary hydroxyl group-containing polymerizable unsaturated monomer used is the coating formed. From the viewpoint of the finished appearance of the film, the amount is preferably 15 to 45% by mass, more preferably 20 to 40% by mass, based on the total amount of the copolymerization monomer components constituting the secondary hydroxyl group-containing acrylic resin (A1-1a). It is within the range.
- the content ratio of the secondary hydroxyl group-containing polymerizable unsaturated monomer in the total amount of the hydroxyl group-containing polymerizable unsaturated monomer is the water resistance of the formed coating film. From the viewpoint of finished appearance and the like, it is preferably in the range of 50 to 100% by mass, more preferably 55 to 100% by mass, and further preferably 60 to 100% by mass.
- Acrylic resin having a hydroxyl group and an alkoxysilyl group (A1-1b)
- an acrylic resin (A1-1b) having a hydroxyl group and an alkoxysilyl group is preferably used from the viewpoint of scratch resistance of the formed coating film. Can be used.
- Acrylic resin (A1-1b) having a hydroxyl group and an alkoxysilyl group is a resin having at least one hydroxyl group and one alkoxysilyl group in one molecule.
- the curability of the coating film is improved by forming a cross-linking reaction between the alkoxyryl groups and the reaction between the alkoxysilyl group and the hydroxyl group. Can be made to.
- the alkoxy portion of the alkoxysilyl group contained in the acrylic resin (A1-1b) having a hydroxyl group and an alkoxysilyl group is an alkoxy having about 1 to 6 carbon atoms such as methoxy, ethoxy, and propoxy, preferably about 1 to 3 carbon atoms.
- the part is illustrated.
- methoxy and ethoxy are more preferable, and methoxy is particularly preferable, from the viewpoint of scratch resistance and the like of the formed coating film.
- the alkoxysilyl group includes a trialkoxysilyl group, a dialkoxysilyl group and a monoalkoxysilyl group.
- a trialkoxysilyl group is preferable from the viewpoint of scratch resistance and the like of the formed coating film.
- alkoxysilyl group is a dialkoxysilyl group or a monoalkoxysilyl group
- an alkyl having about 1 to 6 carbon atoms, preferably about 1 to 3 carbon atoms (for example, methyl) is used as a group other than alkoxy bonded to a silicon atom. , Ethyl, propyl).
- the acrylic resin (A1-1b) having a hydroxyl group and an alkoxysilyl group is, for example, an alkoxysilyl group-containing polymerization as one of the polymerizable unsaturated monomers in the method for producing the hydroxyl group-containing acrylic resin (A1-1). It can be obtained by using a sex unsaturated monomer and other polymerizable unsaturated monomer.
- the alkoxysilyl group-containing polymerizable unsaturated monomer is a compound having one or more alkoxysilyl groups and one or more polymerizable unsaturated bonds in one molecule.
- Examples of the alkoxysilyl group-containing polymerizable unsaturated monomer include vinyltrimethoxysilane, vinyltriethoxysilane, acryloxyethyltrimethoxysilane, metharoxyethyltrimethoxysilane, acryloxipropyltrimethoxysilane, and metharoxypropyltri. Examples thereof include methoxysilane, acryloxipropyltriethoxysilane, methacryoxypropyltriethoxysilane, vinyltris ( ⁇ -methoxyethoxy) silane and the like.
- the alkoxysilyl group-containing polymerizable unsaturated monomer includes vinyltrimethoxysilane, ⁇ -acryloxypropyltrimethoxysilane, and ⁇ -methacryloxypropyltrimethoxysilane from the viewpoint of scratch resistance of the formed coating film. Is preferable, and ⁇ -methacryloxypropyltrimethoxysilane is more preferable.
- a commercially available product can be used as the alkoxysilyl group-containing polymerizable unsaturated monomer.
- KBM-1003, KBE-1003, KBM-502, KBM-503, KBE-502, KBE-503, KBM-5103, KBM-5803 all manufactured by Shin-Etsu Chemical Co., Ltd.
- Y-9936, A. -174 manufactured by Momentive Performance Materials Japan GK
- OFS-6030, Z-6033 manufactured by Toray Dow Corning Co., Ltd.
- alkoxysilyl group-containing polymerizable unsaturated monomer can be used alone or in combination of two or more.
- the acrylic resin (A1-1b) having a hydroxyl group and an alkoxysilyl group is, for example, the hydroxyl group-containing polymerizable unsaturated monomer, the alkoxysilyl group-containing polymerizable unsaturated monomer, and other polymerizable unsaturated monomer (hydroxyl-containing). It can be obtained by copolymerizing a polymerizable unsaturated monomer other than the polymerizable unsaturated monomer and the alkoxysilyl group-containing polymerizable unsaturated monomer).
- the other copolymerizable unsaturated monomer for example, other polymerizable unsaturated monomers (1) to (6) used for obtaining the hydroxyl group-containing acrylic resin (A1-1) can be used. ..
- the polymerizable unsaturated monomer can be used alone or in combination of two or more.
- the amount of the hydroxyl group-containing polymerizable unsaturated monomer used depends on the scratch resistance, water resistance, curability, finished appearance, etc. of the formed coating film. From the viewpoint of the above, preferably 5 to 60% by mass, more preferably 15 to 50% by mass, still more preferably, with respect to the total amount of the copolymerization monomer components constituting the acrylic resin (A1-1b) having a hydroxyl group and an alkoxysilyl group. Is in the range of 25 to 45% by mass.
- the hydroxyl value of the acrylic resin (A1-1b) having a hydroxyl group and an alkoxysilyl group is preferably 70 to 200 mgKOH / g from the viewpoint of scratch resistance, water resistance, curability, finished appearance, etc. of the formed coating film. , More preferably in the range of 80 to 190 mgKOH / g, and even more preferably in the range of 100 to 180 mgKOH / g.
- Acrylic resin having a secondary hydroxyl group and an alkoxysilyl group (A1-1c)
- an acrylic resin (A1-1c) having a secondary hydroxyl group and an alkoxysilyl group is used from the viewpoint of the finished appearance of the formed coating film. can do.
- the acrylic resin (A1-1c) having a secondary hydroxyl group and an alkoxysilyl group is a combination of the secondary hydroxyl group-containing acrylic resin (A1-1a) and the acrylic resin having a hydroxyl group and an alkoxysilyl group (A1-1b), respectively. Included.
- the acrylic resin (A1-1c) having a secondary hydroxyl group and an alkoxysilyl group is, for example, the hydroxyl group-containing polymerizable unsaturated monomer in the method for producing an acrylic resin (A1-1b) having a hydroxyl group and an alkoxysilyl group.
- it is produced by using a secondary hydroxyl group-containing polymerizable unsaturated monomer (for example, a secondary hydroxyl group-containing polymerizable unsaturated monomer that can be used for producing the above-mentioned secondary hydroxyl group-containing acrylic resin (A1-1a)). be able to.
- the amount of the secondary hydroxyl group-containing polymerizable unsaturated monomer used is From the viewpoint of the finished appearance of the formed coating film, preferably 15 to 45% by mass with respect to the total amount of the copolymerization monomer components constituting the acrylic resin (A1-1c) having a secondary hydroxyl group and an alkoxysilyl group. , More preferably in the range of 20-40% by mass.
- the content ratio of the secondary hydroxyl group-containing polymerizable unsaturated monomer in the total amount of the hydroxyl group-containing polymerizable unsaturated monomer is formed. From the viewpoint of water resistance, finished appearance, etc. of the coating film to be coated, it is preferably in the range of 50 to 100% by mass, more preferably 55 to 100% by mass, and further preferably 60 to 100% by mass.
- the film-forming resin other than the above that can be used as the binder component (A) for example, an acrylic resin containing no hydroxyl group, a hydroxyl group-containing resin, or a hydroxyl group-containing resin is contained.
- an acrylic resin containing no hydroxyl group, a hydroxyl group-containing resin, or a hydroxyl group-containing resin is contained.
- examples thereof include polyester resins that do not contain hydroxyl groups, polyether resins that contain or do not contain hydroxyl groups, and polyurethane resins that contain or do not contain hydroxyl groups.
- preferred examples of the film-forming resin include a hydroxyl group-containing polyester resin and a hydroxyl group-containing polyurethane resin.
- the hydroxyl group-containing polyester resin can be produced by a conventional method, for example, by an esterification reaction of a polybasic acid and a polyvalent alcohol.
- the polybasic acid is a compound having two or more carboxyl groups in one molecule, and is, for example, phthalic acid, isophthalic acid, terephthalic acid, succinic acid, adipic acid, azelaic acid, sebacic acid, tetrahydrophthalic acid, hexa. Examples thereof include hydrophthalic acid, maleic acid, fumaric acid, itaconic acid, trimellitic acid, pyromellitic acid and anhydrides thereof.
- the polyhydric alcohol is a compound having two or more hydroxyl groups in one molecule, and is, for example, ethylene glycol, propylene glycol, 1,3-propanediol, 1,4-butanediol, or 1,5-pentane.
- Diol 1,6-hexanediol, 2,2-diethyl-1,3-propanediol, neopentyl glycol, 1,9-nonanediol, 1,4-cyclohexanediol, hydroxypivalate neopentyl glycol ester, 2- Diols such as butyl-2-ethyl-1,3-propanediol, 3-methyl-1,5-pentanediol, 2,2,4-trimethylpentanediol, bisphenol hydride A, and trimethylpropane, trimethylol.
- Trivalent or higher polyol components such as ethane, glycerin, and pentaerythritol, as well as 2,2-dimethylolpropionic acid, 2,2-dimethylolbutanoic acid, 2,2-dimethylolpentanoic acid, and 2,2-dimethylol.
- 2,2-dimethylolpropionic acid 2,2-dimethylolbutanoic acid, 2,2-dimethylolpentanoic acid, and 2,2-dimethylol.
- hydroxycarboxylic acids such as hexanoic acid and 2,2-dimethylol octanoic acid.
- ⁇ -olefin epoxides such as propylene oxide and butylene oxide
- monoepoxy compounds such as "Cadura E10P” (manufactured by Momentive Specialty Chemicals, trade name, glycidyl ester of synthetic highly branched saturated fatty acid) are reacted with an acid. These compounds may be introduced into the polyester resin.
- a carboxyl group into a polyester resin for example, it can be introduced by adding anhydrous acid to a hydroxyl group-containing polyester and half-esterifying it.
- the hydroxyl value of the hydroxyl group-containing polyester resin is preferably in the range of 80 to 250 mgKOH / g, more preferably 100 to 200 mgKOH / g.
- the weight average molecular weight of the hydroxyl group-containing polyester resin is preferably in the range of 500 to 3500, more preferably 500 to 2500.
- hydroxyl group-containing polyurethane resin examples include a hydroxyl group-containing polyurethane resin obtained by reacting a polyol with a polyisocyanate.
- polyol examples include dihydric alcohols such as ethylene glycol, diethylene glycol, propylene glycol, butylene glycol and hexamethylene glycol, and trihydric alcohols such as trimethylolpropane, glycerin and pentaerythritol. Can be done.
- high molecular weight substances include polyether polyols, polyester polyols, acrylic polyols, epoxy polyols and the like.
- polyether polyol examples include polyethylene glycol, polypropylene glycol, polytetramethylene glycol and the like.
- the polyester polyol includes the above-mentioned dihydric alcohol, dipropylene glycol, 1,4-butanediol, 1,6-hexanediol, neopentyl glycol and other alcohols, and dibasic acids such as adipic acid, azelaic acid and sebatic acid.
- dibasic acids such as adipic acid, azelaic acid and sebatic acid.
- lactone-based ring-opening polymer polyols such as polycaprolactone
- polycarbonate diols for example, carboxyl group-containing polyols such as 2,2-dimethylolpropionic acid and 2,2-dimethylolbutanoic acid can also be used.
- polyisocyanate to be reacted with the above polyol examples include aliphatic polyisocyanates such as hexamethylene diisocyanate, trimethylhexamethylene diisocyanate, dimersate diisocyanate, and lysine diisocyanate; and addition of these polyisocyanates to a burette type.
- Isocyanurate ring adduct isophorone diisocyanate, 4,4'-methylenebis (cyclohexylisocyanate), methylcyclohexane-2,4- (or -2,6-) diisocyanate, 1,3- (or 1,4-) Alicyclic diisocyanates such as di (isocyanatomethyl) cyclohexane, 1,4-cyclohexanediisocyanate, 1,3-cyclopentanediisocyanate, 1,2-cyclohexanediisocyanate; and burette-type adducts of these polyisocyanates, isocyanate Nurate ring adduct; xylylene diisocyanate, metaxylylene diisocyanate, tetramethylxylylene diisocyanate, tolylene diisocyanate, 4,4'-diphenylmethane diisocyanate, 1,5-naphthalenedi isocyanate
- the hydroxyl value of the hydroxyl group-containing polyurethane resin is preferably in the range of 80 to 250 mgKOH / g, more preferably 100 to 200 mgKOH / g.
- the weight average molecular weight of the hydroxyl group-containing polyurethane resin is preferably in the range of 500 to 10000, more preferably 1000 to 5000.
- the binder component (A) a resin other than the hydroxyl group-containing acrylic resin (A1-1) and the hydroxyl group-containing acrylic resin (A1-1) (more specifically, a polyester resin, a polyurethane resin, a polyether resin, etc.)
- the content of the resin other than the hydroxyl group-containing acrylic resin (A1-1) is preferably 50 parts by mass or less with respect to 100 parts by mass of the solid content of the hydroxyl group-containing acrylic resin (A1-1). More preferably, it is in the range of 1 to 20 parts by mass.
- the binder component (A) can contain a cross-linking agent (A2).
- the cross-linking agent (A2) is a compound capable of reacting with a cross-linking functional group in the binder component (A), and is a compound capable of forming a cross-linked structure by the reaction.
- the crosslinkable functional group in the binder component (A) is a hydroxyl group and the crosslinking agent (A2) is a compound having reactivity with a hydroxyl group.
- the cross-linking agent (A2) for example, a polyisocyanate compound, a blocked polyisocyanate compound, an amino resin, or the like can be preferably used. Among them, it is preferable that the cross-linking agent (A2) contains a polyisocyanate compound from the viewpoint of finished appearance, scratch resistance and the like.
- the polyisocyanate compound is a compound having at least two isocyanate groups in one molecule, and is, for example, an aliphatic polyisocyanate compound, an alicyclic polyisocyanate compound, an aromatic aliphatic polyisocyanate compound, or an aromatic polyisocyanate compound. , Derivatives of the polyisocyanate compound and the like.
- Examples of the aliphatic polyisocyanate compound include trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, pentamethylene diisocyanate, 1,2-propylene diisocyanate, 1,2-butylene diisocyanate, 2,3-butylene diisocyanate, 1, An aliphatic diisocyanate compound such as 3-butylene diisocyanate, 2,4,4- or 2,2,4-trimethylhexamethylene diisocyanate, diisocyanate dimerate, methyl 2,6-diisocyanatohexanate (common name: lysine diisocyanate) 2-Isocyanatoethyl 2,6-diisocyanatohexanoate, 1,6-diisocyanato-3-isocyanatomethylhexane, 1,4,8-triisocyanatooctane, 1,6,11-triisocyanatoundecane
- Examples of the alicyclic polyisocyanate compound include 1,3-cyclopentenediisocyanate, 1,4-cyclohexanediisocyanate, 1,3-cyclohexanediisocyanate, and 3-isocyanatomethyl-3,5,5-trimethylcyclohexylisocyanate (conventional use).
- Isophorone diisocyanate 4-Methyl-1,3-cyclohexylene diisocyanate (common name: hydrogenated TDI), 2-methyl-1,3-cyclohexylene diisocyanate, 1,3- or 1,4-bis (isocyanate) Natomethyl) cyclohexane (common name: hydrogenated xylylene diisocyanate) or a mixture thereof, methylenebis (4,1-cyclohexanediyl) diisocyanate (common name: hydrogenated MDI), alicyclic diisocyanate compounds such as norbornenan diisocyanate; 1,3 , 5-Triisocyanatocyclohexane, 1,3,5-trimethylisocyanatocyclohexane, 2- (3-isocyanatopropyl) -2,5-di (isocyanatomethyl) -bicyclo (2.2.1) heptane, 2- (3-Isocyanatoprop
- aromatic aliphatic polyisocyanate compound examples include methylenebis (4,1-phenylene) diisocyanate (common name: MDI), 1,3- or 1,4-xylylene diisocyanate or a mixture thereof, ⁇ , ⁇ '-diisocyanato.
- Aromatic aliphatic diisocyanate compounds such as -1,4-diethylbenzene, 1,3- or 1,4-bis (1-isocyanato-1-methylethyl) benzene (common name: tetramethylxylylene diisocyanate) or a mixture thereof; , 3,5-Triisocyanatomethylbenzene and other aromatic aliphatic triisocyanate compounds and the like can be mentioned.
- aromatic polyisocyanate compound examples include m-phenylenediocyanate, p-phenylenediocyanate, 4,4'-diphenyldiisocyanate, 1,5-naphthalenediocyanate, and 2,4-tolylene diisocyanate (common name: 2,4).
- aromatic diisocyanate compounds such as 4,4'-toluene diisocyanate and 4,4'-diphenyl ether diisocyanate; triphenylmethane
- Aromatic triisocyanate compounds such as -4,4', 4''-triisocyanate, 1,3,5-triisocyanatobenzene, 2,4,6-triisocyanatotoluene; 4,4'-diphenylmethane-2 , 2', 5,5'-Aromatic tetraisocyanate compounds such as tetraisocyanate can be mentioned.
- Examples of the derivative of the polyisocyanate compound include dimer, trimmer, biuret, allophanate, uretdione, uretoimine, isocyanurate, oxadiazine trione, and polymethylene polyphenyl polyisocyanate (crude MDI, polypeptide) of the above-mentioned polyisocyanate compound. MDI), crude TDI and the like can be mentioned.
- the polyisocyanate compound and its derivative may be used alone or in combination of two or more.
- the polyisocyanate compound it is preferable to use at least one selected from an aliphatic polyisocyanate compound, an alicyclic polyisocyanate compound and a derivative thereof from the viewpoint of weather resistance of the formed coating film and the like. It is more preferable to use an aliphatic polyisocyanate compound and / or a derivative thereof from the viewpoints of high solid differentiation of the coating composition to be obtained, the finished appearance of the formed coating film, scratch resistance, and the like.
- the aliphatic polyisocyanate compound and / or a derivative thereof includes the aliphatic diisocyanate compound and / or the aliphatic diisocyanate compound from the viewpoints of high solid differentiation of the obtained coating composition, the finished appearance of the formed coating film, and scratch resistance.
- the content ratio of the polyisocyanate compound is the above from the viewpoint of the finished appearance of the formed coating film, scratch resistance and the like.
- the range is preferably 5 to 60 parts by mass, more preferably 15 to 50 parts by mass, and further preferably 25 to 45 parts by mass, based on 100 parts by mass of the total solid content of the hydroxyl group-containing resin (A1) and the cross-linking agent (A2). Is inside.
- the blocked polyisocyanate compound that can be used as a cross-linking agent (A2) is a compound in which the isocyanate group of the polyisocyanate compound is blocked with a blocking agent.
- the blocking agent examples include phenol-based agents such as phenol, cresol, xylenol, nitrophenol, ethylphenol, hydroxydiphenyl, butylphenol, isopropylphenol, nonylphenol, octylphenol, and methyl hydroxybenzoate; ⁇ -caprolactam, ⁇ -valerolactam, Oximes such as ⁇ -butyrolactam and ⁇ -propiolactam; aliphatic alcohols such as methanol, ethanol, propyl alcohol, butyl alcohol, amyl alcohol and lauryl alcohol; ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol mono Ether systems such as butyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, propylene glycol monomethyl ether, and methoxymethanol; benzyl alcohol, glycolic acid, methyl glycolate, ethyl glycolate, butyl
- Alcohols such as butyl, methylol urea, methylol melamine, diacetone alcohol, 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate; formamide oxime, acetoamide oxime, acetooxime, methyl ethyl ketooxime, diacetylmonooxime, benzophenone oxime, cyclohexane oxime, etc.
- Oxime-based active methylene-based such as dimethyl malonate, diethyl malonate, ethyl acetoacetate, methyl acetoacetate, acetylacetone; butyl mercaptan, t-butyl mercaptan, hexyl mercaptan, t-dodecyl mercaptan, 2-mercaptobenzothiazole, thio Mercaptans such as phenol, methylthiophenol, ethylthiophenol; acidamides such as acetoanilide, acetoaniside, acetotolide, acrylamide, methacrylicamide, acetateamide, stearate amide, benzamide; succinide imide, phthalateimide, maleateimide, etc.
- active methylene-based such as dimethyl malonate, diethyl malonate, ethyl acetoacetate, methyl acetoacetate, acetylace
- azole compound examples include pyrazole, 3,5-dimethylpyrazole, 3-methylpyrazole, 4-benzyl-3,5-dimethylpyrazole, 4-nitro-3,5-dimethylpyrazole, 4-bromo-3, Pyrazole or pyrazole derivatives such as 5-dimethylpyrazole, 3-methyl-5-phenylpyrazole; imidazole or imidazole derivatives such as imidazole, benzimidazole, 2-methylimidazole, 2-ethylimidazole, 2-phenylimidazole; 2-methylimidazoline , 2-Pyrazole imidazoline and other imidazoline derivatives can be mentioned.
- preferred blocking agents include oxime-based blocking agents, active methylene-based blocking agents, pyrazoles or pyrazole derivatives.
- a solvent can be added as needed.
- the solvent used for the blocking reaction may be one that is not reactive with the isocyanate group.
- acetone ketones such as methyl ethyl ketone, esters such as ethyl acetate, and N-methyl-2-pyrrolidone (NMP).
- NMP N-methyl-2-pyrrolidone
- the content ratio of the blocked polyisocyanate compound determines the finished appearance and scratch resistance of the formed coating film.
- the total solid content of the binder component is preferably in the range of 5 to 60 parts by mass, more preferably 15 to 50 parts by mass, and further preferably 25 to 45 parts by mass based on 100 parts by mass of the total solid content.
- the coating composition of the present invention contains the polyisocyanate compound and / or the blocked polyisocyanate compound as the cross-linking agent (A2)
- the blending ratio thereof is the water resistance of the formed coating film, the finished appearance, and the like.
- the equivalent ratio (NCO / OH) of the total isocyanate group (including the blocked isocyanate group) of the polyisocyanate compound and the blocked polyisocyanate compound to the hydroxyl group of the hydroxyl group-containing resin (A1) is usually 0. It is preferable to use it at a ratio of 5 to 2, particularly 0.8 to 1.5.
- amino resin that can be used as the cross-linking agent (A2) a partially methylolated amino resin or a completely methylolated amino resin obtained by the reaction of the amino component and the aldehyde component can be used.
- the amino component include melamine, urea, benzoguanamine, acetoguanamine, steloganamin, spiroguanamine, dicyandiamide and the like.
- the aldehyde component include formaldehyde, paraformaldehyde, acetaldehyde, benzaldehyde and the like.
- methylol group of the above-mentioned methylolated amino resin which is partially or completely etherified with an appropriate alcohol
- examples of the alcohol used for etherification include methyl alcohol, ethyl alcohol, n-propyl alcohol, isopropyl alcohol, n-butyl alcohol, isobutyl alcohol, 2-ethylbutanol, 2-ethylhexanol and the like.
- a melamine resin is preferable.
- the melamine resin for example, an alkyl etherified melamine resin in which the methylol group of the partially or completely methylolated melamine resin is partially or completely etherified with the above alcohol can be used.
- alkyl etherified melamine resin examples include methyl etherified melamine resins obtained by partially or completely etherifying the methylol groups of the partially or fully methylolated melamine resin with methyl alcohol; the methylol groups of the partially or fully methylolated melamine resin.
- Butyl etherified melamine resin partially or completely etherified with butyl alcohol; methyl-butyl mixed etherification in which the methylol group of partially or completely methylolated melamine resin is partially or completely etherified with methyl alcohol and butyl alcohol.
- a melamine resin or the like can be preferably used.
- the weight average molecular weight of the melamine resin is preferably in the range of 400 to 6000, more preferably 500 to 5000, and even more preferably 800 to 4000.
- the above-mentioned melamine resins can be used individually or in combination of two or more.
- the coating composition of the present invention contains the above amino resin as the cross-linking agent (A2)
- the blending ratio thereof is 100 in total solid content of the binder component from the viewpoint of water resistance of the formed coating film, finished appearance and the like.
- the range is preferably 0.5 to 40 parts by mass, more preferably 1.0 to 15 parts by mass, still more preferably 1.5 to 10 parts by mass, and particularly preferably 1.5 to 5 parts by mass. Is inside.
- cross-linking agent (A2) can be used alone or in combination of two or more.
- Viscosity adjuster Generally, in a coating composition, the viscosity is low when the shear rate is high, such as when atomizing when painting (for example, by a coating method such as air spray coating, airless spray coating, or rotary atomization coating). When the shear rate is low as in the case of coating, it is preferable to use a paint having a high viscosity because a coating film having an excellent appearance can be formed. That is, it is preferable that the paint has a viscosity that decreases as the shear rate increases.
- the viscosity modifier refers to a component contained in the coating composition in order to develop a desired viscosity in this way.
- the first viscosity modifier (B) is a non-aqueous dispersion resin (b).
- the non-aqueous dispersion resin (b) exists in an insoluble state (opaque state) in the coating composition.
- the non-aqueous dispersion resin (b) has a structure including a core portion and a shell portion.
- the non-aqueous dispersion resin (b) is an acrylic resin particle (b3) obtained by dispersing and polymerizing at least one polymerizable unsaturated monomer (b2) in the presence of a polymer dispersion stabilizer (b1) and an organic solvent. Is preferable.
- the polymer dispersion stabilizer (b1) serves as a shell portion
- acrylic resin particles (b3) formed by dispersion-polymerizing the polymerizable unsaturated monomer (b2) form a core portion.
- a copolymer (b1-1) obtained by copolymerizing a long-chain unsaturated monomer with another unsaturated monomer, if necessary, can be preferably used.
- the long-chain unsaturated monomer can be appropriately selected according to the performance required for the coating film, and the following are exemplified as long-chain unsaturated monomers that can be preferably used from the viewpoint of copolymerizability, solubility in organic solvents, and the like. can do.
- n-butyl (meth) acrylate For example, n-butyl (meth) acrylate, isobutyl (meth) acrylate, t-butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, cyclohexyl (meth) acrylate, n-octyl (meth) acrylate, lauryl (meth).
- Alkyl or cycloalkyl ester of (meth) acrylic acid having 4 to 18 carbon atoms such as acrylate, tridecyl (meth) acrylate, stearyl (meth) acrylate; methoxybutyl (meth) acrylate, methoxyethyl (meth) acrylate, ethoxybutyl ( Alkoxyalkyl ester of (meth) acrylic acid such as meta) acrylate; ester of aromatic alcohol such as benzyl (meth) acrylate with (meth) acrylic acid; hydroxyalkyl ester of glycidyl (meth) acrylate or (meth) acrylic acid Acrylate with a monocarboxylic acid compound such as capric acid, lauric acid, linoleic acid, oleic acid; an addition of (meth) acrylic acid with a monoepoxy compound such as "Cajyura E10"; styrene, ⁇ -methylstyren
- an alkyl ester having 4 to 18 carbon atoms of (meth) acrylic acid is preferably used as at least one of them from the viewpoint of sagging resistance at the time of coating, and (meth). It is more preferable to use an alkyl ester having 6 to 18 carbon atoms of acrylic acid.
- alkyl ester having 4 to 18 carbon atoms of the (meth) acrylic acid examples include n-butyl (meth) acrylate, isobutyl (meth) acrylate, t-butyl (meth) acrylate, and 2-ethylhexyl. Examples thereof include (meth) acrylate, n-octyl (meth) acrylate, lauryl (meth) acrylate, tridecyl (meth) acrylate, and stearyl (meth) acrylate.
- alkyl ester having 6 to 18 carbon atoms of the (meth) acrylic acid examples include 2-ethylhexyl (meth) acrylate, n-octyl (meth) acrylate, lauryl (meth) acrylate, and tridecyl. Examples thereof include (meth) acrylate and stearyl (meth) acrylate.
- 2-ethylhexyl (meth) acrylate can be preferably used from the viewpoint of dispersion stability.
- the unsaturated monomer other than the long-chain unsaturated monomer used as necessary for the polymerization of the copolymer (b1-1) may be an unsaturated monomer other than the long-chain unsaturated monomer as listed above.
- the alkyl ester of (meth) acrylic acid having 1 to 3 carbon atoms such as methyl (meth) acrylate, ethyl (meth) acrylate, and propyl (meth) acrylate; glycidyl (meth) acrylate and acetic acid is not particularly limited.
- Additives with monocarboxylic acid compounds having 2-3 carbon atoms such as propionic acid; other than (meth) acrylic acids such as itaconic acid, itaconic anhydride, crotonic acid, maleic acid, maleic anhydride, fumaric acid, citraconic acid, etc.
- ⁇ , ⁇ -unsaturated carboxylic acid and mono or diester compound with 1 to 3 carbon atoms such as methyl alcohol and propyl alcohol; cyano group-containing unsaturated compound such as (meth) acrylonitrile; vinyl acetate and the like.
- Vinyl ester compounds such as ethyl vinyl ether and methyl vinyl ether; ⁇ -olefin compounds such as ethylene, propylene, vinyl chloride and vinylidene chloride can be mentioned.
- Unsaturated monomers other than the long-chain unsaturated monomer also include those in which the unsaturated monomers listed above are replaced with hydroxyl groups or the like, such as 2-hydroxyethyl (meth) acrylate.
- the polymerization for producing the above-mentioned copolymer (b1-1) can usually be carried out using a radical polymerization initiator.
- the radical polymerization initiator include azo-based initiators such as 2,2'-azobisisobutyronitrile and 2,2'-azobis (2,4-dimethylvaleronitrile); benzoyl peroxide, lauryl peroxide, and the like.
- peroxide-based initiators such as t-butylperoctate and t-butylperoxy-2-ethylhexanoate, and these polymerization initiators are generally 0 per 100 parts by mass of a monomer to be polymerized. It can be used in the range of about 2 to 10 parts by mass, preferably 0.5 to 5 parts by mass.
- the reaction temperature during polymerization is usually about 60 to 160 ° C., and the reaction time during polymerization is usually about 1 to 15 hours.
- the molecular weight of the copolymer (b1-1) is usually in the range of about 5,000 to 100,000, preferably about 5,000 to 50,000 in terms of weight average molecular weight.
- a copolymer having a molecular weight in the above range as a dispersion stabilizer, aggregation and sedimentation are suppressed by stabilizing dispersed particles, and a coating material that is not too viscous and easy to handle can be obtained, which is preferable.
- the above-mentioned copolymer (b1-1) can be used alone or in combination of two or more. Further, as the polymer dispersion stabilizer (b1), other dispersion stabilizers (b1-2) other than the copolymer (b1-1) can be used, if necessary.
- dispersion stabilizer (b1-2) for example, those exemplified in the following (1) to (7) can be used.
- a polyester macromonomer in which a self-condensing polyester of a fatty acid containing a hydroxyl group such as a hydroxy acid and glycidyl acrylate or glycidyl methacrylate are added to introduce about 1.0 polymerizable unsaturated groups into the molecule.
- An unsaturated group is introduced by copolymerizing a small amount of glycidyl (meth) acrylate with the above (2) and then adding (meth) acrylic acid to the glycidyl group.
- Alkyl melamine resin Alkyl melamine resin.
- the dispersion stabilizer of (3) can be preferably used from the viewpoint of dispersion stability and storage stability, and the self-condensing polyester as a constituent component is A fatty acid having a hydroxyalkyl group having 10 to 25 carbon atoms in the alkyl chain can be preferably used. Among them, 12-hydroxystearic acid can be preferably used as the fatty acid from the viewpoint of dispersion stability.
- the other dispersion stabilizer (b1-2) contains the fatty acid, the fatty acid content is 0.1 to 30.0 based on the total amount of the polymerizable unsaturated monomer components constituting the shell portion. The mass% is preferable, and 1.0 to 25.0 mass% is more preferable.
- a catalyst for the self-condensation of the above fatty acids examples include sulfuric acid, paratoluenesulfonic acid, methanesulfonic acid, hydrochloric acid, phosphoric acid and the like.
- the blending ratio thereof is dispersion stability and sagging resistance during coating.
- the mass ratio of the copolymer (b1-1) / other dispersion stabilizer (b1-2) is preferably 99/1 to 20/80, preferably 85/15 to 40/60. Is more preferable.
- the acrylic resin particles (b3) produced by the polymerization are substantially insoluble, but the polymer dispersion stabilizer (b1) and the polymerizable unsaturated monomer (b2) are used.
- an organic solvent which is a good solvent is included.
- organic solvents include aliphatic hydrocarbon solvents such as hexane, heptane, and octane; benzene, toluene, xylene, "Swazole 1000" (manufactured by Cosmo Petroleum Co., Ltd., trade name, high boiling point petroleum solvent) and the like.
- Aromatic hydrocarbon solvents such as isopropanol, n-butanol, iso-butanol, 2-ethylhexanol; ether solvents such as cellosolve, butyl cellosolve, diethylene glycol monobutyl ether; methyl isobutyl ketone, diisobutyl ketone, methyl ethyl ketone, methyl Ketone solvents such as hexyl ketone and ethyl butyl ketone; ester solvents such as ethyl acetate, isobutyl acetate, amyl acetate and 2-ethylhexyl acetate can be mentioned.
- These organic solvents can be used alone or in combination of two or more.
- polymerizable unsaturated monomer (b2) an unsaturated monomer having excellent polymerizable properties and having a smaller carbon number than the monomer used as the monomer component of the polymer dispersion stabilizer (b1) is used. However, it is preferable because it is easily formed as dispersed polymer particles.
- Examples of such polymerizable unsaturated monomer include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, and t-butyl (meth) acrylate.
- Additives with monocarboxylic acid compounds Additives with (meth) acrylic acid and monoepoxy compounds such as "Cajyura E10"; styrene, ⁇ -methylstyrene, vinyltoluene, p-chlorostyrene, pt -Vinyl aromatic compounds such as butylstyrene; with ⁇ , ⁇ -unsaturated carboxylic acids other than (meth) acrylic acids such as itaconic acid, itaconic anhydride, crotonic acid, maleic acid, maleic anhydride, fumaric acid, and citraconic acid.
- Mono or diester compounds with monoalcolate having 1 to 18 carbon atoms such as methyl alcohol, butyl alcohol, hexyl alcohol, stearyl alcohol; "Viscoat 8F”, “Viscoat 8FM”, “Viscoat 3F”, “Viscoat 3FM” (all) Made by Osaka Organic Chemical Co., Ltd., trade name, (meth) acrylate compound having a fluorine atom in the side chain), perfluorocyclohexyl (meth) acrylate, fluorine atom-containing compound such as perfluorohexylethylene; (meth) acrylonitrile, etc.
- Cyano group-containing unsaturated compound vinyl acetate, vinyl benzoate, "VEOVA” (manufactured by Shell Co., Ltd.) ); Vinyl ether compounds such as n-butyl vinyl ether, ethyl vinyl ether, methyl vinyl ether; di (meth) acrylate of 1,6-hexanediol, tri (meth) acrylate of trimethylpropane, divinylbenzene and the like.
- Polyvinyl compounds; ⁇ -olefin compounds such as ethylene, propylene, vinyl chloride, and vinylidene chloride can be mentioned.
- the polymerizable unsaturated monomer (b2) forming the acrylic resin particles (b3) is made by using a monomer having a smaller number of carbon atoms than the number of carbon atoms of the monomer component used in the polymer dispersion stabilizer (b1).
- Particle components can be stably formed, but from this viewpoint, (meth) acrylic acid ester compounds, vinyl aromatic compounds, (meth) acrylonitrile, and hydroxyl group-containing polymerizable unsaturated compounds having 8 or less carbon atoms, preferably 4 or less carbon atoms.
- a monomer an acid group-containing polymerizable unsaturated monomer, and the like, and it is particularly preferable to contain a hydroxyethyl (meth) acrylic acid ester.
- a hydroxyl group-containing polymerizable unsaturated monomer is contained as a constituent component of the core portion, the content of the hydroxyl group-containing polymerizable unsaturated monomer is the total amount of the polymerizable unsaturated monomer component constituting the non-aqueous dispersion resin.
- 1 to 60% by mass is preferable, 10 to 55% by mass is more preferable, and 15 to 50% by mass is particularly preferable.
- the polymerization of the polymerizable unsaturated monomer (b2) is usually carried out using a radical polymerization initiator.
- the radical polymerization initiator that can be used include azo-based initiators such as 2,2'-azobisisobutyronitrile and 2,2'-azobis (2,4-dimethylvaleronitrile); benzoyl peroxide and lauryl.
- peroxide-based initiators such as peroxide, t-butylperoctate, and t-butylperoxy-2-ethylhexanoate, and these polymerization initiators are generally 100 parts by mass of a monomer to be subjected to polymerization. It can be used in the range of about 0.2 to 10 parts by mass, preferably 0.5 to 5 parts by mass.
- the ratio of the polymer dispersion stabilizer (b1) and the polymerizable unsaturated monomer (b2) present during the polymerization is the mass ratio of the polymer dispersion stabilizer (b1) / the polymerizable unsaturated monomer (b2). It is preferably 10/90 to 60/40, and more preferably 20/80 to 50/50.
- the total concentration of the polymer dispersion stabilizer (b1) and the polymerizable unsaturated monomer (b2) in the organic solvent is usually about 30 to 70% by mass, preferably about 30 to 60% by mass.
- the polymerization can be carried out by a method known per se, and the reaction temperature at the time of polymerization is usually about 60 to 160 ° C., and the reaction time at the time of polymerization is usually about 1 to 15 hours.
- the liquid phase is a polymer dispersion stabilizer (b1) dissolved in an organic solvent
- the solid phase is acrylic resin particles obtained by polymerizing a polymerizable unsaturated monomer (b2).
- a stable dispersion of the non-aqueous dispersion resin (b) according to (b3) can be obtained.
- the average particle size of the non-aqueous dispersion resin (b) is usually in the range of about 0.1 to 1.0 ⁇ m.
- the average particle size of the non-aqueous dispersion resin (b) in the above range, the viscosity of the non-aqueous dispersion does not become too high, and the non-aqueous dispersion resin (b) swells or aggregates during storage of the paint. Is preferable because it can suppress.
- the particle size of the non-aqueous dispersion resin (b) is measured by a "COOLTER N4 type submicron particle analyzer" (trade name, manufactured by Beckman Coulter).
- non-aqueous dispersion resin (b) it is preferable to improve the storage stability and mechanical properties by binding the polymer dispersion stabilizer (b1) and the acrylic resin particles (b3).
- a hydroxyl group, an acid group, an acid anhydride group, and an epoxy A monomer component having a functional group such as a group, a methylol group, an isocyanate group, an amide group, or an amino group is copolymerized as a part of a monomer forming a polymer dispersion stabilizer (b1), and further acrylic resin particles (b3).
- a functional group such as a hydroxyl group, an acid group, an acid anhydride group, an epoxy group, a methylol group, an isocyanate group, an amide group or an amino group that reacts with the functional group.
- This can be done by using the monomer having. Examples of these combinations include isocyanate group and hydroxyl group, isocyanate group and methylol group, epoxy group and acid (anhydrous) group, epoxy group and amino group, isocyanate group and amide group, acid (anhydrous) group and hydroxyl group and the like. Can be done.
- Examples of the monomer having such a functional group include ⁇ , ⁇ -ethylene-free substances such as (meth) acrylate, crotonic acid, maleic acid, maleic anhydride, itaconic acid, itaconic anhydride, fumaric acid, and citraconic acid.
- glycidyl group-containing compounds such as glycidyl (meth) acrylate, vinyl glycidyl ether, allyl glycidyl ether; (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N-alkoxymethyl (meth) acrylamide, diacetone Carboxylic acid amide compounds such as acrylamide and N-methylol (meth) acrylamide; containing sulfonic acid amide groups such as p-styrene sulfonamide, N-methyl-p-styrene sulfonamide and N, N-dimethyl-p-styrene sulfonamide.
- Amino group-containing compounds such as (meth) acrylate-t-butylaminoethyl; Condensations of 2-hydroxyethyl (meth) acrylate and phosphoric acid or phosphate ester compounds, glycidyl groups such as glycidyl (meth) acrylate
- a phosphate group-containing compound such as a glycidyl group of a compound having a phosphate or a phosphate ester compound added; a sulfonic acid group-containing compound such as 2-acrylamide-2-methyl-propanesulfonic acid; m-isopropenyl.
- Examples thereof include an equimolar addition of - ⁇ , ⁇ -dimethylbenzyl isocyanate, isophorone diisocyanate or tolylene diisocyanate and hydroxy (meth) acrylate, and an isocyanate group-containing compound such as isocyanoethyl methacrylate.
- an unsaturated monomer is polymerized in the presence of the polymer dispersion stabilizer (b1) having a polymerizable double bond. It can be done by letting it.
- an acid group-containing monomer such as carboxylic acid, phosphoric acid, or sulfonic acid is used as the copolymerization component of the acrylic resin particles (b3).
- This can be carried out by reacting this acid group with a glycidyl group-containing unsaturated monomer such as glycidyl (meth) acrylate or allyl glycidyl ether.
- a glycidyl group in the polymer dispersion stabilizer (b1) and reacting it with an acid group-containing unsaturated monomer.
- the epoxy group and the carboxylic acid group are usually smooth in the presence of a polymerization inhibitor without causing reaction problems such as gelation. It can be carried out under conditions that react with, and it is suitable to heat at 120 to 170 ° C. for 3 to 15 hours.
- an esterification reaction catalyst such as a tertiary amine such as dimethylaminoethanol, a quaternary ammonium salt such as tetraethylammonium bromide or tetrabutylammonium bromide can be used, and an inert organic solvent is used. You may.
- polymerization inhibitor examples include hydroxy compounds such as hydroquinone, hydroquinone monomethyl ether, pyrocatechol, and pt-butylcatechol; nitrobenzene, nitrobenzoic acid, o-, m- or p-dinitrobenzene, 2,4-. Nitro compounds such as dinitrotoluene, 2,4-dinitrophenol, trinitrobenzene, picric acid; quinone compounds such as p-benzoquinone, dichlorobenzoquinone, chloranyl, anthraquinone, phenanthroquinone; nitrosobenzene, nitroso- ⁇ -naphthol, etc. Examples thereof include radical polymerization inhibitors such as nitroso compounds, which can be used alone or in combination of two or more.
- a functional group that does not react with the polymer dispersion stabilizer (b1) and the acrylic resin particles (b3) can also be carried out by producing a non-aqueous dispersion liquid into which is introduced, and then reacting this with a binder that binds the two.
- the hydroxyl group-containing unsaturated monomer is polymerized alone or as a mixture with other unsaturated monomers, and both are non-aqueous dispersion containing a hydroxyl group.
- the liquid After producing the liquid, it can be carried out by blending a polyisocyanate compound or the like and reacting at room temperature for several hours to several days and at about 60 to 100 ° C. for about 1 to 5 hours.
- the polyisocyanate compound may be any compound having two or more isocyanate groups in the molecule, for example, aromatic diisocyanates such as tolylene diisocyanate, xylylene diisocyanate, 4,4'-diphenylmethane diisocyanate, or hydrides thereof.
- aromatic diisocyanates such as tolylene diisocyanate, xylylene diisocyanate, 4,4'-diphenylmethane diisocyanate, or hydrides thereof.
- An aliphatic diisocyanate such as hexamethylene diisocyanate, lysine diisocyanate, dimer acid (dimerse of tall oil fatty acid) diisocyanate; alicyclic diisocyanate such as isophorone diisocyanate can be mentioned.
- a combination of an acid group-containing polymer dispersion stabilizer (b1) and acrylic resin particles (b3) and a polyepoxide, an epoxy group-containing polymer dispersion stabilizer (b1) and acrylic resin particles ( The combination of b3) and a polycarboxylic acid, the polymer dispersion stabilizer (b1) containing an epoxy group or an isocyanate group, the acrylic resin particles (b3), and a polysulfide compound can also be used.
- Examples of the polyepoxide include bisphenol A type epoxy resin, bisphenol F type epoxy resin, novolak type epoxy resin, epoxy group-containing acrylic resin and the like; and examples of the polycarboxylic acid include adipic acid, sebatic acid, azelaic acid, isophthalic acid and the like; Examples of the polysulfide include pentamethylene disulfide, hexamethylene disulfide, and poly (ethylene disulfide).
- the polymer dispersion stabilizer (b1) and the acrylic resin particles (b3) can be chemically bonded, and at this time, various functional groups and / or polymerizable double bonds are polymerized.
- the amount introduced into the dispersion stabilizer (b1) and / or the acrylic resin particles (b3) is at least 0 on average in one molecule of the polymer dispersion stabilizer (b1) and / or the acrylic resin particles (b3). The amount of one is sufficient.
- the content ratio of the polymer dispersion stabilizer (b1) and the acrylic resin particles (b3) in the non-aqueous dispersion resin (b) is the polymer dispersion stabilizer (b1) / acrylic resin particles (b1) / acrylic resin particles (b1) from the viewpoint of storage stability.
- 90/10 to 10/90 is preferable, and 80/20 to 30/70 is more preferable.
- the non-aqueous dispersion resin (b) thus obtained is excellent in storage stability and further formed because the polymer dispersion stabilizer (b1) and the acrylic resin particles (b3) are chemically bonded.
- the resulting coating film can exhibit excellent chemical and mechanical properties.
- the second viscosity modifier (C) has (c1) a polyisocyanate compound, (c2) a primary monoamine having a number average molecular weight of 300 or less, and (c3) two or more amino groups, and has a number average molecular weight.
- the compounding ratio of the polyether amine (c3) containing the reaction product of the polyether amine having a number of 1000 or more and less than 6000 and having the number average molecular weight of 1000 or more and less than 6000 is the total of the components (c1) to (c3). It is in the range of 10 to 30% by mass based on the amount.
- Polyisocyanate compound (c1) As the polyisocyanate compound (c1), for example, the polyisocyanate compound described in the explanation column of the cross-linking agent (A2) can be used.
- the polyisocyanate compounds may be used alone or in combination of two or more.
- polyisocyanate compound (c1) an aliphatic polyisocyanate compound and / or a derivative thereof is preferable from the viewpoints of sagging resistance at the time of coating, water whitening resistance of the formed coating film, and finished appearance, and the aliphatic diisocyanate is preferable.
- Compounds and / or isocyanurates thereof are more preferred. Of these, hexamethylene diisocyanate and / or an isocyanurate form thereof is preferable, and hexamethylene diisocyanate is more preferable.
- Primary monoamine (c2) with a number average molecular weight of 300 or less examples include benzylamine, ethylamine, n-propylamine, sec-propylamine, n-butylamine, sec-butylamine, tert-butylamine, and n-pentylamine.
- ⁇ -Methylbutylamine, ⁇ -ethylpropylamine, ⁇ -ethylbutylamine, hexylamine, octylamine, 2-ethylhexylamine, n-decylamine, 1-aminooctadecane (stearylamine), cyclohexylamine, aniline, 2- (2) -Aminoethoxy) ethanol or the like can be used.
- the primary monoamine (c2) can be used alone or in combination of two or more.
- the primary monoamine (c2) having a number average molecular weight of 300 or less includes a primary monoamine having a benzene ring from the viewpoints of sagging resistance during painting, water whitening resistance of the formed coating film, and finished appearance. Is preferable, and benzylamine is more preferable.
- the number average molecular weight of the primary monoamine (c2) having a number average molecular weight of 300 or less is preferably 60 from the viewpoints of sagging resistance at the time of coating, water whitening resistance of the formed coating film, and finished appearance. It is in the range of ⁇ 300, more preferably 75 to 250, and even more preferably 90 to 150.
- the polyether amine (c3) is a polyether having two or more ether bonds in one molecule, having two or more amino groups, and having a number average molecular weight of 1000 or more and less than 6000. ..
- the number average molecular weight of the above-mentioned polyetheramine (c3) is preferably 1000 to 5000, more preferably 2000, from the viewpoints of sagging resistance at the time of coating, water whitening resistance of the formed coating film, and finished appearance. It is in the range of ⁇ 5000, more preferably 2000 ⁇ 4000.
- the above-mentioned polyether amine (c3) is preferably a primary amine from the viewpoints of sagging resistance at the time of coating, water whitening resistance of the formed coating film, and finished appearance.
- the above-mentioned polyether amine (c3) has two or more amino groups. From the viewpoints of sagging resistance at the time of painting, water whitening resistance of the formed coating film, finished appearance, etc., it is more preferable that it is at least one amine selected from diamine and triamine, and among them, triamine is preferable. Especially preferable.
- the above-mentioned polyether amine (c3) is at least one selected from a primary diamine and a primary triamine from the viewpoints of sagging resistance at the time of coating, water whitening resistance of the formed coating film, and finished appearance. It is preferably an amine, more preferably a primary triamine.
- the primary diamine is an amine having two -NH 2 groups
- the primary triamine is an amine having three -NH 2 groups.
- polyether amine (c3) for example, an amine having a polyoxyalkylene group can be preferably used.
- the amine having a polyoxyalkylene group has a polyoxyalkylene group represented by the following general formula (1) from the viewpoints of sagging resistance at the time of coating, water whitening resistance of the formed coating film, and finished appearance.
- Preferable is at least one amine compound selected from a diamine (c3-1) and a polyamine (c3-2) having a polyoxyalkylene group represented by the following general formula (4) and having three or more amino groups. Can be used.
- polyamines having a polyoxyalkylene group and three or more amino groups (c3-2) from the viewpoints of sagging resistance during painting, water whitening resistance of the formed coating film, and finished appearance. ) can be used particularly preferably.
- Diamine having a polyoxyalkylene group (c3-1) is a diamine having a polyoxyalkylene group represented by the following general formula (1).
- R 3 represents an alkylene group having 2 to 6 carbon atoms, preferably an alkylene group having 2 to 4 carbon atoms, and more preferably at least one alkylene group selected from an ethylene group, a propylene group and a tetramethylene group.
- R 4 represents an alkylene group having 2 to 6 carbon atoms, preferably an alkylene group having 2 to 4 carbon atoms, and more preferably at least one alkylene group selected from an ethylene group, a propylene group and a tetramethylene group. It represents an integer of 9 to 134, preferably 27 to 112, more preferably 27 to 89, and the n oxyalkylene units (OR 4 ) may be the same or different from each other.
- the addition form (polymerization form) of the oxyalkylene unit (OR 4 ) may be a random type or a block type.
- the diamine (c3-1) having a polyoxyalkylene group is more specifically a diamine having a polyoxyalkylene group represented by the following general formula (2).
- c represents an integer of 16 to 102, preferably 33 to 85, and more preferably 33 to 68.
- d and f each represent an integer of 1 to 20, preferably 2 to 15, more preferably 2 to 10, and e is an integer of 12 to 60, preferably 15 to 50, still more preferably 25 to 45.
- d + f is in the range of 2 to 40.
- d + f is preferably in the range of 4 to 30, more preferably 4 to 20, and even more preferably 4 to 8.
- diamine (c3-1) having the polyoxyalkylene group a commercially available product can be used.
- a commercially available product for example, "JEFFAMINE D-2000” (number average molecular weight: 2000, c ⁇ 33 in the above general formula (2)), "JEFFAMINE D-4000” (number average molecular weight: 4000, the above general formula (2) ), C ⁇ 68), "JEFFAMINE ED-2003” (number average molecular weight: 2000, d + f ⁇ 6, e ⁇ 39 in the above general formula (3)), "ELASTAMINE RT-1000" (number average molecular weight: 1000), etc. Can be used.
- Polyamine with polyoxyalkylene group (c3-2) is a polyamine having a polyoxyalkylene group represented by the following general formula (4) and having three or more amino groups.
- R 5 represents a q-valent organic group having a carbon atom at the bonding site with the oxygen atom shown in the formula, preferably a q-valent hydrocarbon group
- R 6 is an alkylene having 2 to 6 carbon atoms. It represents a group, preferably an alkylene group having 2 to 4 carbon atoms, more preferably at least one alkylene group selected from an ethylene group, a propylene group and a tetramethylene group, and p is 4 to 45, preferably 10 to 40, and further. It preferably represents an integer of 15 to 30, q represents an integer of 3 or more, preferably 3 to 6, and more preferably 3 or 4.
- the p oxyalkylene units (OR 6 ) may be the same as or different from each other.
- the addition form (polymerization form) of the oxyalkylene unit (OR 6 ) may be a random type or a block type.
- j, k and r each represent an integer of 5 to 60, preferably 10 to 50, more preferably 10 to 40.
- j + k + r is preferably in the range of 17 to 102, more preferably 33 to 86, and even more preferably 33 to 68.
- polyamine (c3-3) having the polyoxyalkylene group a commercially available product can be used as the polyamine (c3-3) having the polyoxyalkylene group.
- a commercially available product examples include "JEFFAMINE T-3000” (number average molecular weight: 3000, j + k + r ⁇ 50 in the above general formula (5)) and "JEFFAMINE T-5000" (number average molecular weight: 5000, above general formula (5). In 5), j + k + r ⁇ 85) and the like can be used.
- reaction method In the reaction of the polyisocyanate compound (c1), the primary monoamine (c2) having a number average molecular weight of 300 or less, and the polyether amine (c3), the components (c1) to (c3) are generally mixed. It can be carried out by any chosen method at higher temperatures if necessary. The reaction is preferably carried out at a temperature of 5 ° C to 80 ° C, preferably at a temperature of 10 ° C to 60 ° C.
- the carbonyl of the polyisocyanate compound (c1) and the amines of the primary monoamine (c2) and the polyether amine (c3) having a number average molecular weight of 300 or less form a urea bond to form a crosslinked structure. ..
- the above components (c1) to (c3) can generally be mixed by any selected method.
- a mixture of a primary monoamine (c2) and a polyether amine (c3) and a polyisocyanate compound (c1) are dropped in parallel into a reaction vessel, for example, a mixture of a primary monoamine (c2) and a polyether amine (c3).
- It can be mixed by a method such as adding a polyisocyanate compound (c1) to the mixture, and may be mixed in several steps if necessary.
- the reaction of the above components (c1) to (c3) is preferably carried out in the presence of an organic solvent.
- organic solvent examples include aromatic solvents such as toluene, xylene and "Swazole 1000" (manufactured by Cosmo Petroleum Co., Ltd., trade name, high boiling point petroleum solvent); aliphatic solvents such as mineral spirit; ethyl acetate, Esters such as butyl acetate, propyl propionate, butyl propionate, 1-methoxy-2-propyl acetate, 2-ethoxyethyl propionate, 3-methoxybutyl acetate, ethylene glycol ethyl ether acetate, propylene glycol methyl ether acetate, etc.
- aromatic solvents such as toluene, xylene and "Swazole 1000" (manufactured by Cosmo Petroleum Co., Ltd., trade name, high boiling point petroleum solvent)
- aliphatic solvents such as mineral spirit
- ethyl acetate Esters such as butyl acetate, propyl propionate, butyl
- Ketone solvents such as methyl ethyl ketone, methyl isobutyl ketone and methyl amyl ketone
- alcohol solvents such as isopropanol, n-butanol, isobutanol and 2-ethylhexanol and the like can be mentioned.
- the blending ratio of the components (c1) to (c3) when reacting the above components (c1) to (c3) is the sagging resistance at the time of coating and the coating film formed. From the viewpoint of water whitening resistance of the film, finished appearance, and the like, the range is in the range of 10 to 30% by mass based on the total amount of the components (c1) to (c3).
- the blending ratio of the components (c1) to (c3) when reacting the above components (c1) to (c3) includes sagging resistance at the time of coating, water whitening resistance of the formed coating film, and finished appearance. From the viewpoint of the above, it is preferable that the total amount of the components (c1) to (c3) is within the following range based on the total amount.
- Polyisocyanate compound (c1) 30 to 60% by mass, preferably 30 to 55% by mass, more preferably 30 to 45% by mass
- Primary monoamine (c2) having a number average molecular weight of 300 or less: 30 to 60% by mass, preferably 35 to 60% by mass, more preferably 35 to 55% by mass
- Polyetheramine (c3) 10 to 30% by mass, preferably greater than 15% by mass and 30% by mass or less, more preferably 18 to 28% by mass.
- the total number of amino groups in the primary monoamine (c2) and the polyether amine (c3) when reacting the components (c1) to (c3) is the number of isocyanate groups in the polyisocyanate compound (c1).
- the ratio (amino group / isocyanate group) to to is preferably 0.7 to 1.5, more preferably 0., from the viewpoints of sagging resistance at the time of coating, water whitening resistance of the formed coating film, and finished appearance. It is in the range of 9 to 1.1, more preferably 0.95 to 1.05.
- the second viscosity modifier (C) is usually a polyisocyanate compound in addition to the reaction products of the polyisocyanate compound (c1), the primary monoamine (c2) and the polyetheramine (c3). It may contain reaction products of (c1) and primary monoamines (c2), and may further contain reaction products of polyisocyanate compound (c1) and polyetheramine (c3).
- reaction of the above components (c1) to (c3) is preferably carried out in the presence of the resin component from the viewpoint of suppressing aggregation of the reaction product.
- Examples of the resin component used for the reaction of the above components (c1) to (c3) include acrylic resin, polyester resin, polyether resin, polycarbonate resin, polyurethane resin, epoxy resin, alkyd resin, and the like.
- Acrylic resin can be preferably used from the viewpoints of sagging resistance at the time of coating, water whitening resistance of the coating film, finished appearance, and the like.
- the resin component may be a binder component (A), or may be a resin component different from the binder component (A).
- a film-forming resin other than the acrylic resin (A1-1b) having the hydroxyl group and the alkoxysilyl group and the acrylic resin (A1-1c) having the secondary hydroxyl group and the alkoxysilyl group for example, the secondary hydroxyl group-containing acrylic A resin (A1-1a) is used as the above resin component.
- the mixing ratio of the components (c1) to (c3) and the resin component is the same as that of the components (c1) to (c3).
- the ratio of the total mass to the mass of the resin component is the ratio of (total mass of components (c1) to (c3)) / (mass of resin component), preferably 1/99 to 15/85, more preferably 2 /. It is in the range of 98 to 12/88.
- the resin component shall not be included in the second viscosity modifier (C).
- the paint composition of the present invention (hereinafter, may be abbreviated as "the present paint") includes the binder component (A), the first viscosity modifier (B), and the second viscosity modifier (C). ) Is a coating composition containing.
- the content of the first viscosity modifier (B) is the above from the viewpoint of sagging resistance at the time of coating of the obtained coating composition and the finished appearance of the formed coating film.
- the total solid content of the binder component (A) and the first viscosity modifier (B) is preferably in the range of 0.5 to 10 parts by mass, more preferably 1 to 8 parts by mass, based on 100 parts by mass.
- the content of the second viscosity modifier (C) is the above-mentioned binder component (from the viewpoints of sagging resistance at the time of coating, water whitening resistance of the formed coating film, finished appearance, and the like.
- the first viscosity modifier (B) Based on 100 parts by mass of the total solid content of A) and the first viscosity modifier (B), preferably 0.05 to 1 part by mass, more preferably 0.1 to 0.9 parts by mass, still more preferably 0. It is in the range of .15 to 0.8 parts by mass.
- the second reason why the coating composition of the present invention can form a coating film having excellent sagging resistance at the time of coating and excellent finished appearance and water whitening resistance of the formed coating film is as described above. It is mentioned that the viscosity adjusting agent (C) is used and the first viscosity adjusting agent (B) and the second viscosity adjusting agent (C) are used in combination.
- the second viscosity modifier (C) has the polyisocyanate compound (c1), a primary monoamine (c2) having a number average molecular weight of 300 or less, two or more amino groups, and a number average molecular weight of 1000 or more. It is a reaction product of polyetheramine (c3) of less than 6000, and when it is included in the coating composition, it becomes a viscosity modifier having a fine crystal structure and forms a dense network in the coating composition. Since it exhibits the ability to suppress dripping, the sagging resistance during coating and the finished appearance of the obtained coating film are improved, and the fine crystal structure improves the solubility during coating film formation, resulting in water whitening resistance. It is presumed that an excellent coating film is formed.
- first viscosity adjusting agent (B) and the second viscosity adjusting agent (C) in combination, two kinds of networks appearing in different temperature regions are formed in the coating composition and drips. It is presumed that the flowability is improved and the finished appearance is further improved while ensuring the suppressing ability.
- the coating composition of the present invention may further contain a coloring pigment, a bright pigment, a dye and the like, if necessary, and further, an extender pigment, an ultraviolet absorber, a light stabilizer, a catalyst, an antifoaming agent, etc.
- a viscosity modifier, a rust preventive agent, a surface conditioner, an organic solvent, and the like other than the first viscosity modifier (B) and the second viscosity modifier (C) can be appropriately contained.
- coloring pigments include titanium oxide, zinc flower, carbon black, cadmium red, molybdenum red, chromium yellow, chromium oxide, Prussian blue, cobalt blue, azo pigment, phthalocyanine pigment, quinacridone pigment, isoindoline pigment, and slene pigment.
- Perylene pigment and the like can be mentioned.
- Examples of the bright pigment include aluminum powder, mica powder, and mica powder coated with titanium oxide.
- extender pigment examples include talc, clay, kaolin, barita, barium sulfate, barium carbonate, calcium carbonate, alumina white and the like.
- Each of the above pigments can be used alone or in combination of two or more.
- the blending amount of the pigment is preferably an amount that does not impair the transparency of the obtained coating film, for example. It is preferably in the range of 0.1 to 20% by mass, more preferably 0.3 to 10% by mass, and particularly preferably 0.5 to 5% by mass with respect to the total amount of solids in the coating composition.
- the coating composition of the present invention when used as a colored coating material and contains a pigment, the blending amount of the pigment is preferably 1 to 200% by mass with respect to the total amount of solid content in the coating composition. %, More preferably 2 to 100% by mass, and particularly preferably 5 to 50% by mass.
- solid content means a non-volatile component such as a resin, a curing agent, or a pigment contained in the coating composition, which remains after the coating composition is dried at 110 ° C. for 1 hour. Therefore, for example, the total solid content of the coating composition is determined by weighing the coating composition in a heat-resistant container such as an aluminum foil cup, spreading the coating composition on the bottom surface of the container, and then drying at 110 ° C. for 1 hour. It can be calculated by weighing the masses of the components remaining in the coating composition after drying and obtaining the ratio of the masses of the components remaining after drying to the total mass of the coating composition before drying.
- ultraviolet absorber conventionally known ones can be used, and examples thereof include ultraviolet absorbers such as benzotriazole-based absorbents, triazine-based absorbents, salicylic acid derivative-based absorbents, and benzophenone-based absorbents. it can. These can be used alone or in combination of two or more.
- the blending amount of the ultraviolet absorber is preferably 0.1 to 10% by mass, more preferably 0, based on the total amount of solids in the coating composition. It is in the range of 2 to 5% by mass, particularly preferably 0.3 to 2% by mass.
- the light stabilizer conventionally known ones can be used, and examples thereof include hindered amine-based light stabilizers.
- hindered amine-based light stabilizer a hindered amine-based light stabilizer having low basicity can be preferably used from the viewpoint of pot life.
- examples of such hindered amine-based light stabilizers include acylated hindered amines, amino ether-based hindered amines, and specifically, "HOSTAVIN 3058" (trade name, manufactured by Clariant), "TINUVIN 123” (trade name). , Made by BASF) and the like.
- the blending amount of the light stabilizer is preferably 0.1 to 10% by mass, more preferably 0, based on the total amount of solids in the coating composition. It is in the range of 2 to 5% by mass, particularly preferably 0.3 to 2% by mass.
- the catalyst a conventionally known catalyst can be used.
- the coating composition of the present invention contains the polyisocyanate compound and / or the blocked polyisocyanate compound as the cross-linking agent (A2).
- the coating composition of the present invention can contain a urethanization reaction catalyst.
- urethanization reaction catalyst examples include tin octylate, dibutyltin diacetate, dibutyltin di (2-ethylhexanoate), dibutyltin dilaurate, dioctyltin diacetate, and dioctyltindi (2).
- dibutyltin oxide dibutyltin sulfide, dioctyltin oxide, dibutyltin fatty acid salt, lead 2-ethylhexanoate, zinc octylate, zinc naphthenate, fatty acid zincs, bismuth octanate, 2-ethyl Organic metal compounds such as bismuth hexane, bismuth oleate, bismuth neodecanoate, bismuth versaticate, bismuth naphthenate, cobalt naphthenate, calcium octylate, copper naphthenate, tetra (2-ethylhexyl) titanate; tertiary amines, etc.
- These can be used alone or in combination of two or more.
- the blending amount of the urethanization reaction catalyst is preferably 0.005 to 2% by mass with respect to the total solid content of the coating composition of the present invention. , More preferably in the range of 0.01 to 1% by mass.
- the coating composition of the present invention contains the above-mentioned urethanization reaction catalyst
- the coating composition of the present invention contains acetic acid, propionic acid, butyric acid, isopentanoic acid, hexanoic acid, etc. from the viewpoint of storage stability, curability and the like.
- 2-Ethylbutyric acid naphthenic acid, octyl acid, nonanoic acid, decanoic acid, 2-ethylhexanoic acid, isooctanoic acid, isononanoic acid, lauric acid, palmitic acid, stearic acid, oleic acid, linoleic acid, neodecanoic acid, versatic acid, Organic acids such as isobutyric anhydride, itaconic anhydride, acetic acid anhydride, citraconic anhydride, propionic anhydride, maleic anhydride, butyric anhydride, citric anhydride, trimellitic anhydride, pyromellitic anhydride, phthalic anhydride; hydrochloric acid, phosphorus Inorganic acids such as acids; metal coordinating compounds such as acetylacetone and imidazole compounds may be contained.
- Organic acids such as isobutyric anhydride, itaconic an
- the coating composition of the present invention uses the melamine resin as the cross-linking agent (A2)
- the coating composition of the present invention contains paratoluenesulfonic acid, dodecylbenzenesulfonic acid, and dinonylnaphthalenesulfonic acid as curing catalysts.
- Sulphonic acids such as: Monobutyl phosphate, dibutyl phosphate, mono (2-ethylhexyl) phosphate, alkyl phosphate such as di (2-ethylhexyl) phosphate; may contain salts of these acids and amine compounds. it can.
- the blending amount of the curing catalyst of the melamine resin is preferably 0.1 to 2 with respect to the total solid content of the coating composition of the present invention. It is in the range of mass%, more preferably 0.2 to 1.7 mass%, still more preferably 0.3 to 1.4 mass%.
- the object to be coated to which the coating composition of the present invention is applied is not particularly limited, and is, for example, an outer panel of an automobile body such as a passenger car, a truck, a motorcycle, or a bus; an automobile part; a mobile phone, an audio device.
- the outer panel portion of household electric products such as the above can be mentioned, and among them, the outer panel portion of the automobile body and the automobile parts are preferable.
- the material of the object to be coated is not particularly limited, and for example, iron, aluminum, brass, copper, tin, stainless steel, zinc-plated steel, and alloyed zinc (Zn-Al, Zn-Ni, Zn-Fe, etc.)
- Metal materials such as plated steel; resins such as polyethylene resin, polypropylene resin, acrylonitrile-butadiene-styrene (ABS) resin, polyamide resin, acrylic resin, vinylidene chloride resin, polycarbonate resin, polyurethane resin, epoxy resin, etc.
- various plastic materials such as FRP; inorganic materials such as glass, cement and concrete; wood; fiber materials (paper, cloth, etc.), etc. Among them, metal materials and plastic materials are preferable.
- the object to be coated may be a metal surface such as the metal material or a vehicle body formed from the metal material, which has been subjected to surface treatment such as phosphate treatment, chromate treatment, or composite oxide treatment. Further, the object to be coated may be a metal base material, a vehicle body, or the like on which an undercoat coating film such as various electrodeposition coating films is formed, and an intermediate coating film is formed on the undercoat coating film. It may be the one that has been done. Further, a primer coating film may be formed on a plastic base material such as a bumper.
- the coating method of the coating material (hereinafter referred to as the present coating material) composed of the coating composition of the present invention is not particularly limited, and for example, air spray coating, airless spray coating, rotary atomization coating, curtain coat coating and the like.
- the coating method of the above can be mentioned, and a wet coating film can be formed by these methods. In these coating methods, static electricity may be applied if necessary.
- air spray coating or rotary atomization coating is particularly preferable.
- the coating amount of this coating material is usually an amount such that the cured film thickness is preferably 10 to 60 ⁇ m, more preferably 25 to 55 ⁇ m. Of these, 35 to 55 ⁇ m is preferable, and 41 to 50 ⁇ m is particularly preferable.
- the viscosity of this coating material is set to a viscosity range suitable for the coating, usually Ford Cup No. 4
- the viscometer is appropriately adjusted with a solvent such as an organic solvent so that the viscosity range is preferably 15 to 60 seconds, more preferably 20 to 40 seconds at 20 ° C.
- the wet coating film formed by applying the present paint to the object to be coated can be cured by heating, and the heating can be performed by a known heating means, for example, a hot air furnace, an electric furnace, or an infrared induction heating.
- a drying furnace such as a furnace can be used.
- the heating temperature is not particularly limited and is, for example, in the range of 60 to 160 ° C, preferably 80 to 140 ° C.
- the heating time is not particularly limited and is, for example, in the range of 10 to 60 minutes, preferably 15 to 30 minutes.
- this paint is a paint composition capable of forming a coating film having excellent water whitening resistance and finished appearance, it can be particularly preferably used as a top coat top clear coat paint. This paint can be particularly preferably used as a paint for automobiles.
- Multi-layer coating film forming method As a multi-layer coating film forming method in which this paint is applied as a top coat top clear coat paint, at least one layer of colored base coat paint and at least one layer of clear coat paint are sequentially applied to an object to be coated.
- This is a method for forming a multi-layer coating film, and examples thereof include a method for forming a multi-layer coating film including coating the coating composition of the present invention as the clear coat coating material for the uppermost layer.
- a colored base coat paint is applied onto an object to be coated by electrodeposition coating and / or an intermediate coating, and the colored base coat paint is used as necessary without curing the coating film.
- preheating is performed at 40 to 90 ° C. for about 3 to 30 minutes, and the present paint is applied as a clear coat paint on the uncured colored base coat coating material.
- Examples thereof include a two-coat, one-bake method for forming a multi-layer coating film in which a colored base coating coating film and a clear coating coating film are cured together.
- this paint can also be suitably used as a top clear coat paint in the top coat coating of the 3-coat 2-bake method or the 3-coat 1-bake method.
- a conventionally known ordinary thermosetting base coat paint can be used, and specifically, for a base resin such as an acrylic resin, a polyester resin, an alkyd resin, or a urethane resin.
- a coating material obtained by appropriately combining a cross-linking agent such as an amino resin, a polyisocyanate compound, or a blocked polyisocyanate compound with a reactive functional group contained in the base resin can be used.
- the base coat paint for example, a water-based paint, an organic solvent-based paint, or a powder paint can be used.
- water-based paints are preferable from the viewpoint of reducing the environmental load and the finished appearance of the coating film.
- this paint when two or more layers of clear coat are applied, this paint may be used as the clear coat paint other than the uppermost layer, and a conventionally known thermosetting clear coat paint is used. You may.
- the obtained hydroxyl group-containing acrylic resin (A1-1-1) had a hydroxyl value of 140 mgKOH / g, an acid value of 8.0 mgKOH / g, a weight average molecular weight of 10,000, and a glass transition temperature of 39 ° C.
- Production Example 2 of Production of Hydroxy Group-Containing Acrylic Resin (A1-1-2) 30 parts of "Swazole 1000" (trade name, manufactured by Cosmo Petroleum Co., Ltd., aromatic organic solvent) and n-butanol in a reaction vessel equipped with a thermometer, a thermostat, a stirrer, a reflux condenser, a nitrogen introduction tube and a dropping device. I prepared 10 copies.
- the obtained hydroxyl group-containing acrylic resin (A1-1-2) had an alkoxysilyl group content of 1.21 mmol / g, a hydroxyl value of 140 mgKOH / g, a weight average molecular weight of 7,000, and a glass transition temperature of 18 ° C.
- Production Example 3 of Production of Hydroxy Group-Containing Acrylic Resin (A1-1-3) 30 parts of "Swazole 1000" (trade name, manufactured by Cosmo Petroleum Co., Ltd., aromatic organic solvent) and n-butanol in a reaction vessel equipped with a thermometer, a thermostat, a stirrer, a reflux condenser, a nitrogen introduction tube and a dropping device. I prepared 10 copies. The preparation liquid was stirred at 125 ° C.
- the obtained hydroxyl group-containing acrylic resin (A1-1-3) had an alkoxysilyl group content of 1.21 mmol / g, a hydroxyl value of 140 mgKOH / g, a weight average molecular weight of 7,000, and a glass transition temperature of 39 ° C.
- a mixture of 65.0 parts of the core monomer composition (Note 3), 0.9 parts of 2,2'-azobisisobutyronitrile, and 20 parts of "Swazole 1000" is added dropwise over 3 hours and aged for another 2 hours.
- a non-aqueous dispersion resin (b-1) solution was obtained.
- the obtained non-aqueous dispersion resin (b-1) solution had a solid content of 40% and an average particle size of 146 nm.
- the copolymer dispersion stabilizer (b1-1-1) / other dispersion stabilizer (b1-2-1) ratio was 85/15, and the core / shell ratio was 65/35.
- a mixture of 4 parts and 4 parts of n-butanol was added dropwise over 4 hours and aged for another 1 hour. Then, a mixture of 0.15 part of t-butylperoxy-2-ethylhexanoate and 3 parts of "Swazole 1000" was added dropwise over 1 hour, and the mixture was further aged for 2 hours. Then, 0.02 part of pt-butylcatechol and 0.27 part of acrylic acid were added to the flask, and the reaction was continued for about 4 hours until the resin acid value became 1.0 or less, and the copolymer having a solid content of 60% was continued. A dispersion stabilizer (b1-1-1) solution was obtained.
- a macromonomer solution was obtained.
- the obtained polymerizable unsaturated group-containing macromonomer had about 1 polymerizable unsaturated group based on the number average molecular weight per molecule.
- 2.7 parts of butyl acetate was placed in a flask and refluxed by heating.
- a mixture of 2 parts, 2.5 parts of xylene and 0.15 parts of 2,2'-azobisisobutyronitrile was added dropwise at a uniform rate over 3 hours and aged for another 2 hours.
- the reaction was continued to obtain a solution of another dispersion stabilizer (b1-2-1) having a solid content of 50%.
- the other dispersion stabilizer (b1-2-1) obtained was a graft polymer having a segment of 12-hydroxystearic acid and a segment of a copolymer of methyl methacrylate and glycidyl methacrylate, and was averaged in one molecule. It has about 4 polymerizable unsaturated groups.
- Non-aqueous dispersion resin (b-2) to (b-3) solutions were obtained in the same manner as in Production Example 4 except that the compounding composition was as shown in Table 1 in Production Example 4.
- the compounding composition shown in Table 1 depends on the solid content mass of each component.
- Production Example 7 of Production of Second Viscosity Adjusting Agent (C) In a reaction vessel equipped with a stirrer and a dropping device, 158.3 parts (solid content 95.0 parts) of the hydroxyl group-containing acrylic resin (A1-1-1) solution obtained in Production Example 1 and "Swazole 1000" (trade name). , Cosmo Petroleum Co., Ltd., aromatic organic solvent) 15.2 parts and n-butanol 10 parts were charged, and while stirring at room temperature, 2.44 parts of benzylamine and "JEFFAMINE D-2000" (trade name, HUNTSMAN) A diamine having a polyoxypropylene group and an amine mixture consisting of 0.6 parts of a number average molecular weight of 2000) were added.
- CM-1 a mixture of 1.96 parts of hexamethylene diisocyanate and 11.5 parts of "Swazole 1000" (trade name, manufactured by Cosmo Oil Co., Ltd., aromatic organic solvent) was added dropwise with stirring to disperse the second viscosity modifier.
- a liquid (CM-1) was obtained.
- the solid content of the obtained second viscosity modifier dispersion (CM-1) was 50%.
- the total mass of the components (c1) to (c3) is 5.0 parts by mass, and the hydroxyl group-containing acrylic resin (resin component).
- the mass of A1-1-1) was 95.0 parts by mass, and the ratio of (total mass of components (c1) to (c3)) / (mass of resin component) was 5/95.
- Production Examples 8 to 21 Second viscosity modifier dispersions (CM-2) to (CM-15) were obtained in the same manner as in Production Example 7 except that the compounding composition was as shown in Table 2 in Production Example 7. The solid content of the obtained second viscosity modifier dispersions (CM-2) to (CM-15) was 50%. The compounding composition shown in Table 2 depends on the solid content mass of each component.
- Example 1 82.3 parts (solid content 49.4 parts) of the hydroxyl group-containing acrylic resin (A1-1-1) solution obtained in Production Example 1, "Uban 20SE60” (trade name, manufactured by Mitsui Chemicals, Inc., melamine resin, containing solid content) (Ratio 60%) 6.7 parts (solid content 4 parts), 10 parts of the non-aqueous dispersion resin (b-1) solution obtained in Production Example 4 (solid content 4 parts), the third obtained in Production Example 7.
- CM-1 solution solid content is 8 parts, of which 0.4 parts is the second viscosity modifier (C) component, hydroxyl group-containing acrylic resin (A1-1) -1) is 7.6 parts), "BYK-300” (trade name, manufactured by Big Chemie, surface conditioner, active ingredient 52%) 0.4 parts (solid content 0.2 parts) and "NACURE 5523" (Product name, amine salt of dodecylbenzene sulfonic acid, catalyst, active ingredient 35%, manufactured by KING INDUSTRIES) 0.3 parts (solid content 0.1 parts) was uniformly mixed with the main agent.
- CM-1 solution solid content is 8 parts, of which 0.4 parts is the second viscosity modifier (C) component, hydroxyl group-containing acrylic resin (A1-1) -1) is 7.6 parts
- BYK-300 trade name, manufactured by Big Chemie, surface conditioner, active ingredient 52%) 0.4 parts (solid content 0.2 parts) and "NACURE 5523" (Product name, amine salt of dodecy
- the compounding composition shown in Table 3 depends on the solid content mass of each component.
- test plate 1 Manufacture of test plates of Examples 1 to 21 and Comparative Examples 1 to 8 Preparation of test plates for finish appearance evaluation and water whitening resistance evaluation Cold spreading with a size of 10 cm ⁇ 15 cm and subjected to zinc phosphate chemical conversion treatment. "Electron GT-10" (trade name, manufactured by Kansai Paint Co., Ltd., cationic electrodeposition coating) is electrodeposited on the steel plate so that the dry film thickness is 20 ⁇ m, heated at 170 ° C. for 30 minutes to cure, and then cured.
- Electrical GT-10 trade name, manufactured by Kansai Paint Co., Ltd., cationic electrodeposition coating
- Example 1 (trade name, manufactured by Kansai Paint Co., Ltd., acrylic melamine resin-based water-based base coat paint, black paint color) was applied to the test object to be tested in a rotary atomization type. Using an electrostatic coating machine, electrostatic coating was performed so that the cured film thickness was 15 ⁇ m, and after leaving for 5 minutes, preheating was performed at 80 ° C. for 3 minutes in a vertical state. Next, on the uncured base coat coating film, in a vertical state, the coating composition No. 1 was electrostatically coated using a rotary atomization type electrostatic coating machine so as to have a dry film thickness of 45 ⁇ m to form a clear coat coating film, and left for 7 minutes. Next, the test plate of Example 1 was prepared by heating at 140 ° C. for 30 minutes (keeping time) in a vertical state to heat-cure the base coat coating film and the clear coat coating film.
- test plate for sagging resistance evaluation "Electron GT-10" (trade name, manufactured by Kansai Paint Co., Ltd., cationic electrodeposition) on a cold-rolled steel plate with a size of 11 cm x 45 cm and subjected to zinc phosphate chemical conversion treatment.
- Pulint is electrodeposited to a dry film thickness of 20 ⁇ m, heated at 170 ° C. for 30 minutes to cure, and then “WP-306T” (trade name, manufactured by Kansai Paint Co., Ltd.) is applied onto the electrodeposited coating film.
- Polyester melamine resin-based water-based intermediate coating paint is electrostatically coated using a rotary atomization type electrostatic coating machine so that the cured film thickness is 30 ⁇ m, left for 5 minutes, and then preheated at 80 ° C. for 3 minutes. After that, it was heated at 140 ° C. for 30 minutes to obtain a test object to be coated. Next, 21 punch holes having a diameter of 5 mm are provided in a row at a portion 3 cm from the long end of the test object to be tested, as if it were 2 cm. In the vertical state, apply "WBC-713T No.
- Example 1 (trade name, manufactured by Kansai Paint Co., Ltd., acrylic melamine resin-based water-based base coat paint, black paint color) to a cured film using a rotary atomization type electrostatic coating machine. It was electrostatically coated so as to have a thickness of 15 ⁇ m, left for 5 minutes, and then preheated at 80 ° C. for 3 minutes in a vertical state. Next, on the uncured coating film, in a vertical state, the coating composition No. 1 was coated using a rotary atomization type electrostatic coating machine with a film thickness gradient so as to obtain a film thickness of approximately 30 ⁇ m to 60 ⁇ m in the long direction, and left at room temperature for 7 minutes. The test plate of Example 1 was prepared by heating the base coat coating film and the clear coat coating film at 140 ° C. for 30 minutes (keeping time) in a vertical state.
- Test plates obtained above were evaluated by the following test method. The evaluation results are shown in Table 3 together with the coating composition.
- Test method Finished appearance: For each test plate, the finished appearance was evaluated based on the Long Wave (LW) value measured by "Wave Scan” (trade name, manufactured by BYK Gardener). The smaller the LW value, the higher the smoothness of the coated surface.
- LW Long Wave
- Water whitening resistance is evaluated for each test plate based on the difference in L * values before and after immersion in warm water measured by "CM-512m3" (trade name, manufactured by Konica Minolta, multi-angle spectrophotometer). did.
- the L * value is calculated from three angles of 25 ° (highlight direction), 45 °, and 75 ° (shade direction) with respect to the light receiving angle (the direction perpendicular to the coated surface is 0 °). It is a total value of each L * value when each is irradiated with standard light D65. After measuring the L * value, 40 ° C.
- Sauce resistance For each test plate, the position where sagging of the coating film 3 mm is observed from the lower end of the punch hole is investigated, and the film thickness (sauce limit film thickness ( ⁇ m)) at that position is measured to perform sagging resistance. Gender was evaluated. The larger the sagging limit film thickness, the better the sagging resistance.
- the compounding composition shown in Table 4 depends on the solid content mass of each component.
- test plate preparation 1 finished appearance evaluation and water whitening resistance evaluation
- the coating composition was No.
- the coating composition No. 30 to 33 test plates were prepared respectively.
- test plate for sagging resistance evaluation In the preparation of the test plate for sagging resistance evaluation in Production of Test Plate 1, the coating composition was No. In the same manner as in Preparation 1 of the test plate, except that it is set to any of 30 to 33, the coating composition No. 30 to 33 test plates were prepared respectively.
- Test Method 2 The finished appearance, water whitening resistance, and sagging resistance were the same as those in Test Method 1 above.
- Scratch resistance 20 degree mirror reflectance (20 degrees) of the test plate after washing the car with each test plate attached to the roof with Nichiban water resistant tape 15 times with a car wash machine under the condition of 20 ° C. ° Gloss value) was measured, and the gloss retention rate (%) with respect to the 20 ° gloss value before the test was calculated and evaluated according to the following criteria. The higher the gloss retention rate, the better the scratch resistance. In the present specification, if the evaluation result is A, B or C, it means excellent scratch resistance. As the car wash machine, "PO20 FWRC" manufactured by Yasui Sangyo Co., Ltd. was used.
- Gloss retention rate of 80% or more B: Gloss retention rate of 75% or more and less than 80%
- C Gloss retention rate of 70% or more and less than 75%
- D Gloss retention rate of 50% or more and less than 70%
- E Gloss retention rate of less than 50%.
- a coating composition containing (A) a binder component, (B) a first viscosity modifier, and (C) a second viscosity modifier.
- the first viscosity modifier (B) is It is a non-water dispersion resin (b) and
- the second viscosity modifier (C) (C1) Polyisocyanate compound, (C2) Contains a reaction product of a primary monoamine having a number average molecular weight of 300 or less and a polyether amine having two or more (c3) amino groups and having a number average molecular weight of 1000 or more and less than 6000.
- the blending ratio of the polyether amine (c3) having two or more amino groups and having a number average molecular weight of 1000 or more and less than 6000 is 10 based on the total amount of the components (c1) to (c3).
- the coating composition according to [1], wherein the polyether amine (c3) having two or more amino groups and having a number average molecular weight of 1000 or more and less than 6000 has three or more amino groups.
- the blending ratio of the polyether amine (c3) having two or more amino groups and having a number average molecular weight of 1000 or more and less than 6000 is based on the total amount of the components (c1) to (c3).
- the blending ratio of the primary monoamine (c2) having a number average molecular weight of 300 or less is 30% by mass to 60% by mass based on the total amount of the components (c1) to (c3) [1]. ]
- the non-aqueous dispersion resin (b) includes a polymer dispersion stabilizer (b1) and acrylic resin particles (b3) obtained by polymerizing at least one polymerizable unsaturated monomer (b2).
- the cross-linking agent (A2) contains one or more polyisocyanate compounds, and the content ratio of the polyisocyanate compound is 5 to 60 parts by mass based on 100 parts by mass of the total solid content of the binder components.
- the cross-linking agent (A2) contains a blocked polyisocyanate compound, and the content ratio of the blocked polyisocyanate compound is 5 to 60 parts by mass based on 100 parts by mass of the total solid content of the binder components [7].
- the coating composition according to any one of [11].
- the cross-linking agent (A2) contains an amino resin, and the content ratio of the amino resin is 0.5 to 40 parts by mass based on 100 parts by mass of the total solid content of the binder components [7] to [11].
- the coating composition according to any one of the above items.
- the content of the first viscosity modifier (B) is 0.5 to 100 parts by mass based on 100 parts by mass of the total solid content of the binder component (A) and the first viscosity modifier (B). It is within the range of 10 parts by mass and
- the content of the second viscosity modifier (C) is 0.05 to 1 part by mass based on 100 parts by mass of the total solid content of the binder component (A) and the first viscosity modifier (B).
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Abstract
Description
本発明は、塗料組成物に関する。 The present invention relates to a coating composition.
従来、被塗物上に優れた外観及び性能等を付与することを目的として、該被塗物上に塗料組成物を塗装し、形成されたウエット塗膜を硬化させて塗膜を形成することが行われている。 Conventionally, for the purpose of imparting excellent appearance, performance, etc. to an object to be coated, a coating composition is applied onto the object to be coated, and the formed wet coating film is cured to form a coating film. Is being done.
このうち、上記被塗物が垂直面を有する場合に、該垂直面に塗装されたウエット塗膜が垂れ、形成される塗膜の外観が悪化するという問題があった。このため、垂れ抑制能を有する粘性調整剤(レオロジー制御剤)を含有する塗料組成物の検討が行われてきた。 Among these, when the object to be coated has a vertical surface, there is a problem that the wet coating film coated on the vertical surface drips and the appearance of the formed coating film deteriorates. For this reason, studies have been conducted on coating compositions containing a viscosity modifier (rheology control agent) having an ability to suppress sagging.
例えば、特許文献1には、バインダー成分及び粘性調整剤を含有する塗料組成物が記載され、粘性調整剤としてはポリイソシアネート化合物、数平均分子量が300以下の第1級モノアミン及び数平均分子量が300より大きく6000未満であるポリエーテルアミンの反応生成物を含む粘性調整剤が使用されている。 For example, Patent Document 1 describes a coating composition containing a binder component and a viscosity adjusting agent, and the viscosity adjusting agent includes a polyisocyanate compound, a primary monoamine having a number average molecular weight of 300 or less, and a number average molecular weight of 300. Viscosity modifiers containing reaction products of polyether amines greater than 6000 are used.
特許文献1に記載の塗料組成物によって形成される塗膜は透明性、耐水性及び仕上り外観に優れた塗膜を形成することができるが、耐タレ性、ならびに形成される塗膜の仕上がり外観及び耐水白化性の更なる向上が望まれている。 The coating film formed by the coating composition described in Patent Document 1 can form a coating film having excellent transparency, water resistance and finished appearance, but has sagging resistance and the finished appearance of the formed coating film. Further improvement in water whitening resistance is desired.
本発明は上記事情を勘案してなされたものであり、塗装時の耐タレ性に優れ、かつ、形成される塗膜の仕上がり外観及び耐水白化性に優れる塗料組成物を提供することを目的とする。 The present invention has been made in consideration of the above circumstances, and an object of the present invention is to provide a coating composition having excellent sagging resistance at the time of coating and excellent finished appearance and water whitening resistance of the formed coating film. To do.
本発明者らは、上記目的を達成するために鋭意検討を重ねた結果、(A)バインダー成分、(B)第1の粘性調整剤及び(C)第2の粘性調整剤を含有する塗料組成物であって、第1の粘性調整剤(B)が、非水ディスパージョン樹脂(b)であり、第2の粘性調整剤(C)が、(c1)ポリイソシアネート化合物、(c2)数平均分子量が300以下の第1級モノアミン及び(c3)アミノ基を2個以上有し、かつ、数平均分子量が1000以上6000未満であるポリエーテルアミンの反応生成物を含み、該アミノ基を2個以上有し、かつ、数平均分子量が1000以上6000未満であるポリエーテルアミン(c3)の配合割合が、該成分(c1)~(c3)の合計量を基準として、10~30質量%の範囲内である塗料組成物によれば、上記目的を達成できることを見出した。 As a result of diligent studies to achieve the above object, the present inventors have made a coating composition containing (A) a binder component, (B) a first viscosity modifier, and (C) a second viscosity modifier. The first viscosity modifier (B) is a non-aqueous dispersion resin (b), and the second viscosity modifier (C) is a (c1) polyisocyanate compound, (c2) number average. It contains a reaction product of a primary monoamine having a molecular weight of 300 or less and a polyetheramine having two or more (c3) amino groups and having a number average molecular weight of 1000 or more and less than 6000, and has two amino groups. The blending ratio of the polyether amine (c3) having the above and having a number average molecular weight of 1000 or more and less than 6000 is in the range of 10 to 30% by mass based on the total amount of the components (c1) to (c3). It was found that the above-mentioned object can be achieved according to the coating composition in the above.
即ち、本発明は、下記の態様を包含する。 That is, the present invention includes the following aspects.
一つの実施形態において、(A)バインダー成分、(B)第1の粘性調整剤及び(C)第2の粘性調整剤を含有する塗料組成物であって、第1の粘性調整剤(B)が、非水ディスパージョン樹脂(b)であり、第2の粘性調整剤(C)が、(c1)ポリイソシアネート化合物、(c2)数平均分子量が300以下の第1級モノアミン及び(c3)アミノ基を2個以上有し、かつ、数平均分子量が1000以上6000未満であるポリエーテルアミンの反応生成物を含み、
該アミノ基を2個以上有し、かつ、数平均分子量が1000以上6000未満であるポリエーテルアミン(c3)の配合割合が、該成分(c1)~(c3)の合計量を基準として、10~30質量%の範囲内である塗料組成物が提供される。
In one embodiment, a coating composition containing (A) a binder component, (B) a first viscosity modifier, and (C) a second viscosity modifier, wherein the first viscosity modifier (B) Is a non-aqueous dispersion resin (b), and the second viscosity modifier (C) is a (c1) polyisocyanate compound, (c2) a primary monoamine having a number average molecular weight of 300 or less, and (c3) amino. Contains reaction products of polyetheramines having two or more groups and having a number average molecular weight of 1000 or more and less than 6000.
The blending ratio of the polyether amine (c3) having two or more amino groups and having a number average molecular weight of 1000 or more and less than 6000 is 10 based on the total amount of the components (c1) to (c3). A coating composition in the range of ~ 30% by weight is provided.
別の実施形態において、前記アミノ基を2個以上有し、かつ、数平均分子量が1000以上6000未満であるポリエーテルアミン(c3)が、アミノ基を3個以上有する。 In another embodiment, the polyether amine (c3) having two or more amino groups and having a number average molecular weight of 1000 or more and less than 6000 has three or more amino groups.
別の実施形態において、前記アミノ基を2個以上有し、かつ、数平均分子量が1000以上6000未満であるポリエーテルアミン(c3)の配合割合が、前記成分(c1)~(c3)の合計量を基準として、15~30質量%の範囲内である。 In another embodiment, the blending ratio of the polyether amine (c3) having two or more amino groups and having a number average molecular weight of 1000 or more and less than 6000 is the total of the components (c1) to (c3). It is in the range of 15 to 30% by mass based on the amount.
別の実施形態において、前記バインダー成分(A)が、水酸基含有樹脂(A1)及び架橋剤(A2)を含有する。 In another embodiment, the binder component (A) contains a hydroxyl group-containing resin (A1) and a cross-linking agent (A2).
本発明の塗料組成物によれば、塗装時の耐タレ性に優れ、かつ、仕上がり外観及び耐水白化性に優れる塗膜を形成することができる。 According to the coating composition of the present invention, it is possible to form a coating film having excellent sagging resistance at the time of coating and excellent finished appearance and water whitening resistance.
以下、本発明の塗料組成物について、さらに詳細に説明する。 Hereinafter, the coating composition of the present invention will be described in more detail.
バインダー成分(A)
バインダー成分(A)は、それ自体、成膜性を有するものであり、非架橋型及び架橋型のいずれであってもよく、なかでも架橋型であることが好ましい。該バインダー成分(A)としては、従来から塗料のバインダー成分として使用されているそれ自体既知の被膜形成性樹脂を使用することができる。
Binder component (A)
The binder component (A) itself has a film-forming property, and may be either a non-crosslinked type or a crosslinked type, and a crosslinked type is preferable. As the binder component (A), a film-forming resin known per se can be used, which has been conventionally used as a binder component for paints.
上記被膜形成性樹脂の種類としては、例えば、アクリル樹脂、ポリエステル樹脂、アルキド樹脂、ポリウレタン樹脂等が挙げられる。該被膜形成性樹脂は、水酸基、カルボキシル基、エポキシ基等の架橋性官能基を有していることが好ましい。 Examples of the type of the film-forming resin include acrylic resin, polyester resin, alkyd resin, polyurethane resin and the like. The film-forming resin preferably has a crosslinkable functional group such as a hydroxyl group, a carboxyl group, or an epoxy group.
また、上記バインダー成分(A)としては、上記被膜形成性樹脂に加え、架橋剤を使用することができる。バインダー成分(A)の一部として上記架橋剤を使用する場合、上記被膜形成性樹脂としては、通常、水酸基、カルボキシル基、エポキシ基などの架橋性官能基を有し、該架橋剤と反応することにより、架橋した被膜を形成することができる樹脂(基体樹脂)を使用することができる。本発明の塗料組成物は、形成される塗膜の耐水性等の観点から、上記基体樹脂及び架橋剤を含有する架橋型塗料であることが好ましい。 Further, as the binder component (A), a cross-linking agent can be used in addition to the film-forming resin. When the cross-linking agent is used as a part of the binder component (A), the film-forming resin usually has a cross-linking functional group such as a hydroxyl group, a carboxyl group, or an epoxy group, and reacts with the cross-linking agent. Therefore, a resin (base resin) capable of forming a crosslinked film can be used. The coating composition of the present invention is preferably a crosslinked coating material containing the above-mentioned substrate resin and a crosslinking agent from the viewpoint of water resistance of the formed coating film and the like.
なかでも、本発明の塗料組成物が、上記基体樹脂の少なくともその一部が水酸基含有樹脂(A1)を含有し、かつ上記架橋剤の少なくともその一部が該水酸基含有樹脂との反応性を有する架橋剤(A2)を含有することが好ましい。 Among them, in the coating composition of the present invention, at least a part of the base resin contains a hydroxyl group-containing resin (A1), and at least a part of the cross-linking agent has reactivity with the hydroxyl group-containing resin. It is preferable to contain a cross-linking agent (A2).
水酸基含有樹脂(A1)
水酸基含有樹脂(A1)は、1分子中に少なくとも1個の水酸基を有する樹脂である。水酸基含有樹脂(A1)としては、公知の樹脂を広く使用でき、例えば、水酸基を有するアクリル樹脂、水酸基を有するポリエステル樹脂、水酸基を有するアクリル変性ポリエステル樹脂、水酸基を有するポリエーテル樹脂、水酸基を有するポリカーボネート樹脂、水酸基を有するポリウレタン樹脂、水酸基を有するエポキシ樹脂、水酸基を有するアルキド樹脂等の樹脂が挙げられる。これらはそれぞれ単独でもしくは2種以上組み合わせて使用することができる。なかでも、水酸基含有樹脂(A1)は、形成される塗膜の耐水性等の観点から、水酸基含有アクリル樹脂(A1-1)であることが好ましい。
Hydroxy group-containing resin (A1)
The hydroxyl group-containing resin (A1) is a resin having at least one hydroxyl group in one molecule. As the hydroxyl group-containing resin (A1), known resins can be widely used. For example, acrylic resin having a hydroxyl group, polyester resin having a hydroxyl group, acrylic modified polyester resin having a hydroxyl group, polyether resin having a hydroxyl group, and polycarbonate having a hydroxyl group. Examples thereof include resins, polyurethane resins having a hydroxyl group, epoxy resins having a hydroxyl group, and alkyd resins having a hydroxyl group. These can be used alone or in combination of two or more. Among them, the hydroxyl group-containing resin (A1) is preferably a hydroxyl group-containing acrylic resin (A1-1) from the viewpoint of water resistance of the formed coating film and the like.
水酸基含有アクリル樹脂(A1-1)
水酸基含有アクリル樹脂(A1-1)は、例えば、水酸基含有重合性不飽和モノマー及びその他の重合性不飽和モノマー(水酸基含有重合性不飽和モノマー以外の重合性不飽和モノマー)を共重合することにより得ることができる。
Hydroxy group-containing acrylic resin (A1-1)
The hydroxyl group-containing acrylic resin (A1-1) is obtained by, for example, copolymerizing a hydroxyl group-containing polymerizable unsaturated monomer and another polymerizable unsaturated monomer (a polymerizable unsaturated monomer other than the hydroxyl group-containing polymerizable unsaturated monomer). Obtainable.
上記水酸基含有重合性不飽和モノマーは、1分子中に水酸基及び重合性不飽和結合をそれぞれ1個以上有する化合物である。該水酸基含有重合性不飽和モノマーとしては、例えば、2-ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、3-ヒドロキシプロピル(メタ)アクリレート、4-ヒドロキシブチル(メタ)アクリレート等の(メタ)アクリル酸と炭素数2~8の2価アルコールとのモノエステル化物;該(メタ)アクリル酸と炭素数2~8の2価アルコールとのモノエステル化物のε-カプロラクトン変性体;(メタ)アクリル酸とエポキシ基含有化合物(例えば、「カージュラE10P」(商品名)、Momentive Specialty Chemicals社製、ネオデカン酸グリシジルエステル)との付加物;N-ヒドロキシメチル(メタ)アクリルアミド;アリルアルコール、さらに、分子末端が水酸基であるポリオキシエチレン鎖を有する(メタ)アクリレート等を挙げることができる。 The hydroxyl group-containing polymerizable unsaturated monomer is a compound having one or more hydroxyl groups and one or more polymerizable unsaturated bonds in one molecule. Examples of the hydroxyl group-containing polymerizable unsaturated monomer include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, and 4-hydroxybutyl (meth) acrylate. A monoesterified product of (meth) acrylic acid and a dihydric alcohol having 2 to 8 carbon atoms; an ε-caprolactone modified product of the monoesterified product of the (meth) acrylic acid and a divalent alcohol having 2 to 8 carbon atoms; Additives of (meth) acrylic acid and epoxy group-containing compounds (eg, "Cadura E10P" (trade name), Momentive Specialty Chemicals, neodecanoic acid glycidyl ester); N-hydroxymethyl (meth) acrylamide; allyl alcohol, and further. , (Meta) acrylate having a polyoxyethylene chain having a hydroxyl group at the molecular end can be mentioned.
上記水酸基含有重合性不飽和モノマーと共重合可能な他の重合性不飽和モノマーとしては、例えば、下記(1)~(6)に示すモノマー等を使用することができる。これらの重合性不飽和モノマーは単独でもしくは2種以上で組み合わせて使用することができる。 As the other polymerizable unsaturated monomer copolymerizable with the hydroxyl group-containing polymerizable unsaturated monomer, for example, the monomers shown in (1) to (6) below can be used. These polymerizable unsaturated monomers can be used alone or in combination of two or more.
(1)酸基含有重合性不飽和モノマー
酸基含有重合性不飽和モノマーは、1分子中に酸基と重合性不飽和結合とをそれぞれ1個以上有する化合物である。該モノマーとしては、例えば、(メタ)アクリル酸、クロトン酸、イタコン酸、マレイン酸及び無水マレイン酸などのカルボキシル基含有モノマー;ビニルスルホン酸、2-スルホエチル(メタ)アクリレートなどのスルホン酸基含有モノマー;2-(メタ)アクリロイルオキシエチルアシッドホスフェート、2-(メタ)アクリロイルオキシプロピルアシッドホスフェート、2-(メタ)アクリロイルオキシ-3-クロロプロピルアシッドホスフェート、2-メタクロイルオキシエチルフェニルリン酸などの酸性リン酸エステル系モノマーなどを挙げることができる。これらは1種で又は2種以上を使用することができる。酸基含有重合性不飽和モノマーを使用する場合、水酸基含有アクリル樹脂(A1-1)の酸価が、好ましくは0.5~15mgKOH/g、より好ましくは1~10mgKOH/gとなる量とする。
(1) Acid Group-Containing Polymerizable Unsaturated Monomer An acid group-containing polymerizable unsaturated monomer is a compound having one or more acid groups and one or more polymerizable unsaturated bonds in one molecule. Examples of the monomer include carboxyl group-containing monomers such as (meth) acrylic acid, crotonic acid, itaconic acid, maleic acid and maleic anhydride; sulfonic acid group-containing monomers such as vinyl sulfonic acid and 2-sulfoethyl (meth) acrylate. Acids such as 2- (meth) acryloyloxyethyl acid phosphate, 2- (meth) acryloyloxypropyl acid phosphate, 2- (meth) acryloyloxy-3-chloropropyl acid phosphate, 2-methacryloyloxyethyl phenyl phosphate Examples thereof include phosphoric acid ester-based monomers. These can be used alone or in combination of two or more. When an acid group-containing polymerizable unsaturated monomer is used, the acid value of the hydroxyl group-containing acrylic resin (A1-1) is preferably 0.5 to 15 mgKOH / g, more preferably 1 to 10 mgKOH / g. ..
(2)アクリル酸又はメタクリル酸と炭素数1~20の1価アルコールとのエステル化物
具体的には、メチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、n-ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート,tert-ブチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、イソオクチル(メタ)アクリレート、イソミリスチル(メタ)アクリレート、ステアリル(メタ)アクリレート、イソステアリルアクリレート(大阪有機化学工業社製、商品名)、ラウリル(メタ)アクリレート、トリデシル(メタ)アクリレート、テトラヒドロフルフリル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、イソボルニル(メタ)アクリレート等を挙げることができる。
(2) Esteride of acrylic acid or methacrylic acid and a monovalent alcohol having 1 to 20 carbon atoms Specifically, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, n-butyl (meth). ) Acrylate, isobutyl (meth) acrylate, tert-butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, isooctyl (meth) acrylate, isomyristyl (meth) acrylate, stearyl (meth) acrylate, isostearyl acrylate (Osaka Organic) Chemical Industry Co., Ltd., trade name), lauryl (meth) acrylate, tridecyl (meth) acrylate, tetrahydrofurfuryl (meth) acrylate, cyclohexyl (meth) acrylate, isobornyl (meth) acrylate and the like can be mentioned.
(3)芳香族系ビニルモノマー
具体的には、スチレン、α-メチルスチレン、ビニルトルエン等を挙げることができる。
(3) Aromatic Vinyl Monomer Specific examples thereof include styrene, α-methylstyrene and vinyltoluene.
芳香族系ビニルモノマーを構成成分とすることにより、得られる樹脂のガラス転移温度が上昇し、また、高屈折率で疎水性の塗膜を得ることができることから、塗膜の光沢向上による仕上り外観の向上効果を得ることができる。 By using an aromatic vinyl monomer as a constituent component, the glass transition temperature of the obtained resin rises, and a hydrophobic coating film with a high refractive index can be obtained. Therefore, the finished appearance by improving the gloss of the coating film. The improvement effect of can be obtained.
芳香族系ビニルモノマーを構成成分とする場合、その配合割合は、モノマー成分の総量に対して好ましくは3~50質量%、より好ましくは5~40質量%の範囲内である。 When an aromatic vinyl monomer is used as a constituent component, the blending ratio thereof is preferably in the range of 3 to 50% by mass, more preferably 5 to 40% by mass, based on the total amount of the monomer components.
(4)グリシジル基含有重合性不飽和モノマー
グリシジル基含有重合性不飽和モノマーは、1分子中にグリシジル基と重合性不飽和結合とをそれぞれ1個以上有する化合物であり、具体的には、グリシジルアクリレート、グリシジルメタクリレート等を挙げることができる。
(4) Glycidyl group-containing polymerizable unsaturated monomer The glycidyl group-containing polymerizable unsaturated monomer is a compound having one or more glycidyl groups and one or more polymerizable unsaturated bonds in one molecule, and specifically, glycidyl. Examples thereof include acrylate and glycidyl methacrylate.
(5)重合性不飽和結合含有窒素原子含有化合物
例えば、(メタ)アクリルアミド、N,N-ジメチル(メタ)アクリルアミド、N-[3-(ジメチルアミノ)プロピル](メタ)アクリルアミド、N-ブトキシメチル(メタ)アクリルアミド、ジアセトン(メタ)アクリルアミド、N,N-ジメチルアミノエチル(メタ)アクリレート、ビニルピリジン、ビニルイミダゾール、アクリロニトリル、メタクリロニトリル等を挙げることができる。
(5) Polymerizable unsaturated bond-containing nitrogen atom-containing compound For example, (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N- [3- (dimethylamino) propyl] (meth) acrylamide, N-butoxymethyl. Examples thereof include (meth) acrylamide, diacetone (meth) acrylamide, N, N-dimethylaminoethyl (meth) acrylate, vinylpyridine, vinylimidazole, acrylonitrile, and methacrylonitrile.
(6)その他のビニル化合物
例えば、酢酸ビニル、プロピオン酸ビニル、塩化ビニル、バーサティック酸ビニルエステル等を挙げることができる。バーサティック酸ビニルエステルとしては、市販品である「ベオバ9」、「ベオバ10」(以上、商品名、ジャパンエポキシレジン(株)製)等を挙げることができる。
(6) Other Vinyl Compounds For example, vinyl acetate, vinyl propionate, vinyl chloride, vinyl versatic acid ester and the like can be mentioned. Examples of the versatic acid vinyl ester include commercially available products such as "Beova 9" and "Beova 10" (above, trade name, manufactured by Japan Epoxy Resin Co., Ltd.).
その他の重合性不飽和モノマーとしては、前記(1)~(6)に示すモノマーを1種で、又は2種以上を用いることができる。 As the other polymerizable unsaturated monomer, one kind or two or more kinds of the monomers shown in (1) to (6) above can be used.
本発明において、重合性不飽和モノマーとは、1個以上(例えば、1~4個)の重合性不飽和基を有するモノマーを示す。重合性不飽和基とは、ラジカル重合しうる不飽和基を意味する。かかる重合性不飽和基としては、例えば、ビニル基、(メタ)アクリロイル基、(メタ)アクリルアミド基、ビニルエーテル基、アリル基、プロペニル基、イソプロペニル基、マレイミド基等が挙げられる。 In the present invention, the polymerizable unsaturated monomer means a monomer having one or more (for example, 1 to 4) polymerizable unsaturated groups. The polymerizable unsaturated group means an unsaturated group capable of radical polymerization. Examples of such polymerizable unsaturated group include a vinyl group, a (meth) acryloyl group, a (meth) acrylamide group, a vinyl ether group, an allyl group, a propenyl group, an isopropenyl group, a maleimide group and the like.
また、本明細書において、「(メタ)アクリレート」はアクリレート又はメタクリレートを意味する。「(メタ)アクリル酸」は、アクリル酸又はメタクリル酸を意味する。また、「(メタ)アクリロイル」は、アクリロイル又はメタクリロイルを意味する。また、「(メタ)アクリルアミド」は、アクリルアミド又はメタクリルアミドを意味する。 Further, in the present specification, "(meth) acrylate" means acrylate or methacrylate. "(Meta) acrylic acid" means acrylic acid or methacrylic acid. In addition, "(meth) acryloyl" means acryloyl or methacryloyl. In addition, "(meth) acrylamide" means acrylamide or methacrylamide.
上記水酸基含有アクリル樹脂(A1-1)の水酸基価は、硬化性及び耐水性等の観点から、好ましくは70~200mgKOH/g、より好ましくは80~185mgKOH/g、特に好ましくは100~170mgKOH/gの範囲内である。 The hydroxyl value of the hydroxyl group-containing acrylic resin (A1-1) is preferably 70 to 200 mgKOH / g, more preferably 80 to 185 mgKOH / g, and particularly preferably 100 to 170 mgKOH / g from the viewpoint of curability and water resistance. Is within the range of.
また、上記水酸基含有アクリル樹脂(A1-1)の重量平均分子量は、塗膜の仕上り外観及び硬化性等の観点から、好ましくは2000~50000であり、より好ましくは3000~30000、特に好ましくは4000~10000の範囲内である。 The weight average molecular weight of the hydroxyl group-containing acrylic resin (A1-1) is preferably 2000 to 50,000, more preferably 3000 to 30000, and particularly preferably 4000, from the viewpoint of the finished appearance and curability of the coating film. It is in the range of ~ 10,000.
なお、本明細書において、平均分子量は、ゲルパーミエーションクロマトグラフで測定したクロマトグラムから標準ポリスチレンの分子量を基準にして算出した値である。ゲルパーミエーションクロマトグラフは、「HLC8120GPC」(東ソー社製)を使用した。カラムとしては、「TSKgel G-4000HXL」、「TSKgel G-3000HXL」、「TSKgel G-2500HXL」、「TSKgel G-2000HXL」(いずれも東ソー(株)社製、商品名)の4本を用い、移動相;テトラヒドロフラン、測定温度;40℃、流速;1cc/分、検出器;RIの条件で行った。 In the present specification, the average molecular weight is a value calculated from a chromatogram measured by a gel permeation chromatograph based on the molecular weight of standard polystyrene. As the gel permeation chromatograph, "HLC8120GPC" (manufactured by Tosoh Corporation) was used. As columns, four columns of "TSKgel G-4000HXL", "TSKgel G-3000HXL", "TSKgel G-2500HXL", and "TSKgel G-2000HXL" (all manufactured by Tosoh Corporation, trade name) are used. The procedure was carried out under the conditions of mobile phase; tetrahydrofuran, measurement temperature; 40 ° C., flow rate; 1 cc / min, detector; RI.
また、水酸基含有アクリル樹脂(A1-1)のガラス転移温度は、塗膜の硬度及び仕上り外観等の観点から、好ましくは-50~60℃、より好ましくは10~50℃、特に好ましくは20~45℃の範囲内である。 The glass transition temperature of the hydroxyl group-containing acrylic resin (A1-1) is preferably −50 to 60 ° C., more preferably 10 to 50 ° C., and particularly preferably 20 to 20 ° C. from the viewpoint of the hardness of the coating film and the finished appearance. It is within the range of 45 ° C.
本明細書において、アクリル樹脂のガラス転移温度(℃)は、下記式によって算出した。 In the present specification, the glass transition temperature (° C.) of the acrylic resin was calculated by the following formula.
1/Tg(K)=(W1/T1)+(W2/T2)+・・・・・ (1)
Tg(℃)=Tg(K)-273 (2)
各式中、W1、W2、・・は共重合に使用されたモノマーのそれぞれの質量分率、T1、T2、・・はそれぞれの単量体のホモポリマ-のTg(K)を表わす。
なお、T1、T2、・・は、Polymer Hand Book(Second Edition,J.Brandup・E.H.Immergut編)III-139~179頁による値である。また、モノマーのホモポリマーのTgが明確でない場合のガラス転移温度(℃)は、静的ガラス転移温度とし、例えば示差走査熱量計「DSC-220U」(セイコーインスツルメント社製)を用いて、試料を測定カップにとり、真空吸引して完全に溶剤を除去した後、3℃/分の昇温速度で-20℃~+200℃の範囲で熱量変化を測定し、低温側の最初のベースラインの変化点を静的ガラス転移温度とした。
1 / Tg (K) = (W1 / T1) + (W2 / T2) + ... (1)
Tg (° C.) = Tg (K) -273 (2)
In each formula, W1, W2, ... Represent the mass fraction of each of the monomers used in the copolymerization, and T1, T2, ... Represent the Tg (K) of the homopolymer of each monomer.
In addition, T1, T2, ... Are the values according to Polymer Hand Book (Edited by Second Edition, J. Brandup, E. H. Immunogut) III-139 to 179. The glass transition temperature (° C.) when the Tg of the homopolymer of the monomer is not clear is a static glass transition temperature, and for example, a differential scanning calorimeter "DSC-220U" (manufactured by Seiko Instruments) is used. The sample is placed in a measuring cup, vacuum sucked to completely remove the solvent, and then the calorific value change is measured in the range of -20 ° C to + 200 ° C at a heating rate of 3 ° C / min, and the first baseline on the low temperature side. The change point was the static glass transition temperature.
また、水酸基含有アクリル樹脂(A1-1)の酸価は、塗料組成物のポットライフ及び仕上がり外観等の観点から、好ましくは0.5~15mgKOH/g、より好ましくは1~10mgKOH/gの範囲内である。 The acid value of the hydroxyl group-containing acrylic resin (A1-1) is preferably in the range of 0.5 to 15 mgKOH / g, more preferably 1 to 10 mgKOH / g from the viewpoint of the pot life of the coating composition and the finished appearance. Is inside.
上記モノマー混合物を共重合して水酸基含有アクリル樹脂(A1-1)を得るための共重合方法は、特に限定されるものではなく、それ自体既知の共重合方法を用いることができるが、なかでも有機溶剤中にて、重合開始剤の存在下で重合を行なう溶液重合法を好適に使用することができる。 The copolymerization method for copolymerizing the above-mentioned monomer mixture to obtain a hydroxyl group-containing acrylic resin (A1-1) is not particularly limited, and a copolymerization method known per se can be used. A solution polymerization method in which polymerization is carried out in an organic solvent in the presence of a polymerization initiator can be preferably used.
上記溶液重合法に際して使用される有機溶剤としては、例えば、トルエン、キシレン、スワゾール1000(コスモ石油社製、商品名、高沸点石油系溶剤)等の芳香族系溶剤;酢酸エチル、酢酸ブチル、プロピルプロピオネート、ブチルプロピオネート、1-メトキシ-2-プロピルアセテート、2-エトキシエチルプロピオネート、3-メトキシブチルアセテート、エチレングリコールエチルエーテルアセテート、プロピレングリコールメチルエーテルアセテート等のエステル系溶剤;メチルエチルケトン、メチルイソブチルケトン、メチルアミルケトン等のケトン系溶剤、イソプロパノール、n-ブタノール、イソブタノール、2-エチルヘキサノール等のアルコール系溶剤等を挙げることができる。 Examples of the organic solvent used in the above solution polymerization method include aromatic solvents such as toluene, xylene, and swazole 1000 (manufactured by Cosmo Petroleum Co., Ltd., trade name, high boiling petroleum solvent); ethyl acetate, butyl acetate, propyl Ester solvents such as propionate, butyl propionate, 1-methoxy-2-propyl acetate, 2-ethoxyethyl propionate, 3-methoxybutyl acetate, ethylene glycol ethyl ether acetate, propylene glycol methyl ether acetate; methyl ethyl ketone , Methylisobutylketone, methylamylketone and other ketone solvents, isopropanol, n-butanol, isobutanol, 2-ethylhexanol and other alcoholic solvents and the like.
これらの有機溶剤は、単独で又は2種以上を組合せて使用することができるが、アクリル樹脂の溶解性の点からエステル系溶剤、ケトン系溶剤を使用することが好ましい。また、さらに芳香族系溶剤を好適に組合せて使用することもできる。 These organic solvents can be used alone or in combination of two or more, but it is preferable to use an ester solvent or a ketone solvent from the viewpoint of the solubility of the acrylic resin. Further, it is also possible to use an aromatic solvent in a suitable combination.
水酸基含有アクリル樹脂(A1-1)の共重合に際して使用できる重合開始剤としては、例えば、2,2’-アゾビスイソブチロニトリル、ベンゾイルパーオキサイド、ジ-t-ブチルパーオキサイド、ジ-t-アミルパーオキサイド、t-ブチルパーオクトエート、2,2’-アゾビス(2-メチルブチロニトリル)、2,2’-アゾビス(2,4-ジメチルバレロニトリル)等の公知のラジカル重合開始剤を挙げることができる。 Examples of the polymerization initiator that can be used in the copolymerization of the hydroxyl group-containing acrylic resin (A1-1) include 2,2'-azobisisobutyronitrile, benzoyl peroxide, di-t-butyl peroxide, and di-t. -Known radical polymerization initiators such as-amyl peroxide, t-butyl peroctate, 2,2'-azobis (2-methylbutyronitrile), 2,2'-azobis (2,4-dimethylvaleronitrile) Can be mentioned.
水酸基含有アクリル樹脂(A1-1)は単独で又は2種以上を併用して使用することができる。 The hydroxyl group-containing acrylic resin (A1-1) can be used alone or in combination of two or more.
2級水酸基含有アクリル樹脂(A1-1a)
上記水酸基含有アクリル樹脂(A1-1)の態様の1つとして、形成される塗膜の仕上がり外観等の観点から、2級水酸基含有アクリル樹脂(A1-1a)を好適に使用することができる。
Secondary hydroxyl group-containing acrylic resin (A1-1a)
As one of the embodiments of the hydroxyl group-containing acrylic resin (A1-1), a secondary hydroxyl group-containing acrylic resin (A1-1a) can be preferably used from the viewpoint of the finished appearance of the formed coating film.
上記2級水酸基含有アクリル樹脂(A1-1a)は、例えば、上記水酸基含有アクリル樹脂(A1-1)の製造方法において、前記水酸基含有重合性不飽和モノマーの1種として、2級水酸基含有重合性不飽和モノマーを使用することによって製造することができる。 The secondary hydroxyl group-containing acrylic resin (A1-1a) is, for example, a secondary hydroxyl group-containing polymerizable monomer as one of the hydroxyl group-containing polymerizable unsaturated monomers in the method for producing the hydroxyl group-containing acrylic resin (A1-1). It can be produced by using an unsaturated monomer.
上記2級水酸基含有重合性不飽和モノマーとしては、例えば、2-ヒドロキシプロピル(メタ)アクリレート、2-ヒドロキシブチル(メタ)アクリレート、3-ヒドロキシブチル(メタ)アクリレート等のエステル部のアルキル基の炭素数が2~8、好ましくは3~6、さらに好ましくは3又は4の2級水酸基を有する重合性不飽和モノマー;(メタ)アクリル酸とエポキシ基含有化合物(例えば、「カージュラE10P」(商品名)、Momentive Specialty Chemicals社製、ネオデカン酸グリシジルエステル)との付加物等が挙げられる。これらは単独で又は2種以上を組み合わせて使用することができる。なかでも、形成される塗膜の仕上がり外観等の観点から、2-ヒドロキシプロピル(メタ)アクリレートを好適に使用することができる。 Examples of the secondary hydroxyl group-containing polymerizable unsaturated monomer include carbon of the alkyl group in the ester portion of 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 3-hydroxybutyl (meth) acrylate and the like. A polymerizable unsaturated monomer having a secondary hydroxyl group having a number of 2 to 8, preferably 3 to 6, and more preferably 3 or 4; (meth) acrylic acid and an epoxy group-containing compound (for example, "Cadura E10P" (trade name) ), Additives with Monomer Specialty Chemicals, neodecanoic acid glycidyl ester) and the like. These can be used alone or in combination of two or more. Among them, 2-hydroxypropyl (meth) acrylate can be preferably used from the viewpoint of the finished appearance of the formed coating film.
上記2級水酸基含有アクリル樹脂(A1-1a)の製造において、上記2級水酸基含有重合性不飽和モノマーを使用する場合、該2級水酸基含有重合性不飽和モノマーの使用量は、形成される塗膜の仕上がり外観等の観点から、2級水酸基含有アクリル樹脂(A1-1a)を構成する共重合モノマー成分の総量に対して、好ましくは15~45質量%、より好ましくは20~40質量%の範囲内である。 When the secondary hydroxyl group-containing polymerizable unsaturated monomer is used in the production of the secondary hydroxyl group-containing acrylic resin (A1-1a), the amount of the secondary hydroxyl group-containing polymerizable unsaturated monomer used is the coating formed. From the viewpoint of the finished appearance of the film, the amount is preferably 15 to 45% by mass, more preferably 20 to 40% by mass, based on the total amount of the copolymerization monomer components constituting the secondary hydroxyl group-containing acrylic resin (A1-1a). It is within the range.
また、上記2級水酸基含有アクリル樹脂(A1-1a)において、前記水酸基含有重合性不飽和モノマー全量中の上記2級水酸基含有重合性不飽和モノマーの含有割合は、形成される塗膜の耐水性、仕上がり外観等の観点から、好ましくは50~100質量%、より好ましくは55~100質量%、さらに好ましくは60~100質量%の範囲内である。 Further, in the secondary hydroxyl group-containing acrylic resin (A1-1a), the content ratio of the secondary hydroxyl group-containing polymerizable unsaturated monomer in the total amount of the hydroxyl group-containing polymerizable unsaturated monomer is the water resistance of the formed coating film. From the viewpoint of finished appearance and the like, it is preferably in the range of 50 to 100% by mass, more preferably 55 to 100% by mass, and further preferably 60 to 100% by mass.
水酸基及びアルコキシシリル基を有するアクリル樹脂(A1-1b)
上記水酸基含有アクリル樹脂(A1-1)の別の態様の1つとして、形成される塗膜の耐擦り傷性等の観点から、水酸基及びアルコキシシリル基を有するアクリル樹脂(A1-1b)を好適に使用することができる。
Acrylic resin having a hydroxyl group and an alkoxysilyl group (A1-1b)
As one of the other aspects of the hydroxyl group-containing acrylic resin (A1-1), an acrylic resin (A1-1b) having a hydroxyl group and an alkoxysilyl group is preferably used from the viewpoint of scratch resistance of the formed coating film. Can be used.
水酸基及びアルコキシシリル基を有するアクリル樹脂(A1-1b)は、1分子中に水酸基及びアルコキシシリル基をそれぞれ1個以上有する樹脂である。 Acrylic resin (A1-1b) having a hydroxyl group and an alkoxysilyl group is a resin having at least one hydroxyl group and one alkoxysilyl group in one molecule.
水酸基及びアルコキシシリル基を有するアクリル樹脂(A1-1b)を用いることで、アルコキシリル基同士の縮合反応及びアルコキシシリル基と水酸基との反応による架橋結合を生成することから塗膜の硬化性を向上させることができる。 By using an acrylic resin (A1-1b) having a hydroxyl group and an alkoxysilyl group, the curability of the coating film is improved by forming a cross-linking reaction between the alkoxyryl groups and the reaction between the alkoxysilyl group and the hydroxyl group. Can be made to.
水酸基及びアルコキシシリル基を有するアクリル樹脂(A1-1b)が有するアルコキシシリル基のアルコキシ部分としては、メトキシ、エトキシ、プロポキシなどの炭素原子数1~6程度、好ましくは炭素数1~3程度のアルコキシ部分が例示される。アルコキシ部分としては、形成される塗膜の耐擦り傷性等の観点から、メトキシ及びエトキシがさらに好ましく、メトキシが特に好ましい。 The alkoxy portion of the alkoxysilyl group contained in the acrylic resin (A1-1b) having a hydroxyl group and an alkoxysilyl group is an alkoxy having about 1 to 6 carbon atoms such as methoxy, ethoxy, and propoxy, preferably about 1 to 3 carbon atoms. The part is illustrated. As the alkoxy moiety, methoxy and ethoxy are more preferable, and methoxy is particularly preferable, from the viewpoint of scratch resistance and the like of the formed coating film.
アルコキシシリル基は、トリアルコキシシリル基、ジアルコキシシリル基及びモノアルコキシシリル基を包含する。アルコキシシリル基としては、形成される塗膜の耐擦り傷性等の観点から、トリアルコキシシリル基が好ましい。 The alkoxysilyl group includes a trialkoxysilyl group, a dialkoxysilyl group and a monoalkoxysilyl group. As the alkoxysilyl group, a trialkoxysilyl group is preferable from the viewpoint of scratch resistance and the like of the formed coating film.
アルコキシシリル基がジアルコキシシリル基及びモノアルコキシシリル基である場合、ケイ素原子に結合するアルコキシ以外の基として、炭素原子数1~6程度、好ましくは炭素数1~3程度のアルキル(例えば、メチル、エチル、プロピル)が挙げられる。 When the alkoxysilyl group is a dialkoxysilyl group or a monoalkoxysilyl group, an alkyl having about 1 to 6 carbon atoms, preferably about 1 to 3 carbon atoms (for example, methyl) is used as a group other than alkoxy bonded to a silicon atom. , Ethyl, propyl).
上記水酸基及びアルコキシシリル基を有するアクリル樹脂(A1-1b)は、例えば、上記水酸基含有アクリル樹脂(A1-1)の製造方法において、前記重合性不飽和モノマーの1種として、アルコキシシリル基含有重合性不飽和モノマー及びその他の重合性不飽和モノマーを使用することにより得ることができる。 The acrylic resin (A1-1b) having a hydroxyl group and an alkoxysilyl group is, for example, an alkoxysilyl group-containing polymerization as one of the polymerizable unsaturated monomers in the method for producing the hydroxyl group-containing acrylic resin (A1-1). It can be obtained by using a sex unsaturated monomer and other polymerizable unsaturated monomer.
上記アルコキシシリル基含有重合性不飽和モノマーは、1分子中にアルコキシシリル基及び重合性不飽和結合をそれぞれ1個以上有する化合物である。該アルコキシシリル基含有重合性不飽和モノマーとしては、例えば、ビニルトリメトキシシラン、ビニルトリエトキシシラン、アクリロキシエチルトリメトキシシラン、メタクリロキシエチルトリメトキシシラン、アクリロキシプロピルトリメトキシシラン、メタクリロキシプロピルトリメトキシシラン、アクリロキシプロピルトリエトキシシラン、メタクリロキシプロピルトリエトキシシラン、ビニルトリス(β-メトキシエトキシ)シラン等を挙げることができる。 The alkoxysilyl group-containing polymerizable unsaturated monomer is a compound having one or more alkoxysilyl groups and one or more polymerizable unsaturated bonds in one molecule. Examples of the alkoxysilyl group-containing polymerizable unsaturated monomer include vinyltrimethoxysilane, vinyltriethoxysilane, acryloxyethyltrimethoxysilane, metharoxyethyltrimethoxysilane, acryloxipropyltrimethoxysilane, and metharoxypropyltri. Examples thereof include methoxysilane, acryloxipropyltriethoxysilane, methacryoxypropyltriethoxysilane, vinyltris (β-methoxyethoxy) silane and the like.
上記該アルコキシシリル基含有重合性不飽和モノマーとしては、形成される塗膜の耐擦り傷性等の観点から、ビニルトリメトキシシラン、γ-アクリロキシプロピルトリメトキシシラン、γ-メタクリロキシプロピルトリメトキシシランが好ましく、γ-メタクリロキシプロピルトリメトキシシランがより好ましい。 The alkoxysilyl group-containing polymerizable unsaturated monomer includes vinyltrimethoxysilane, γ-acryloxypropyltrimethoxysilane, and γ-methacryloxypropyltrimethoxysilane from the viewpoint of scratch resistance of the formed coating film. Is preferable, and γ-methacryloxypropyltrimethoxysilane is more preferable.
アルコキシシリル基含有重合性不飽和モノマーとしては市販品を使用することができる。例えば、KBM-1003、KBE-1003、KBM-502、KBM-503、KBE-502、KBE-503、KBM-5103、KBM-5803(以上、信越化学工業(株)製)、Y-9936、A-174(モメンティブ・パフォーマンス・マテリアルズ・ジャパン合同会社製)、OFS-6030、Z-6033(東レ・ダウコーニング株式会社製)を挙げることができる。 A commercially available product can be used as the alkoxysilyl group-containing polymerizable unsaturated monomer. For example, KBM-1003, KBE-1003, KBM-502, KBM-503, KBE-502, KBE-503, KBM-5103, KBM-5803 (all manufactured by Shin-Etsu Chemical Co., Ltd.), Y-9936, A. -174 (manufactured by Momentive Performance Materials Japan GK), OFS-6030, Z-6033 (manufactured by Toray Dow Corning Co., Ltd.) can be mentioned.
上記該アルコキシシリル基含有重合性不飽和モノマーは単独でもしくは2種以上で組み合わせて使用することができる。 The above-mentioned alkoxysilyl group-containing polymerizable unsaturated monomer can be used alone or in combination of two or more.
すなわち、水酸基及びアルコキシシリル基を有するアクリル樹脂(A1-1b)は、例えば、上記水酸基含有重合性不飽和モノマー、上記アルコキシシリル基含有重合性不飽和モノマー及びその他の重合性不飽和モノマー(水酸基含有重合性不飽和モノマー及びアルコキシシリル基含有重合性不飽和モノマー以外の重合性不飽和モノマー)を共重合することにより得ることができる。共重合可能なその他の重合性不飽和モノマーとしては、例えば、上記水酸基含有アクリル樹脂(A1-1)を得る場合に用いるその他の重合性不飽和モノマー(1)~(6)を用いることができる。重合性不飽和モノマーは、1種で又は2種以上を組み合わせて用いることができる。 That is, the acrylic resin (A1-1b) having a hydroxyl group and an alkoxysilyl group is, for example, the hydroxyl group-containing polymerizable unsaturated monomer, the alkoxysilyl group-containing polymerizable unsaturated monomer, and other polymerizable unsaturated monomer (hydroxyl-containing). It can be obtained by copolymerizing a polymerizable unsaturated monomer other than the polymerizable unsaturated monomer and the alkoxysilyl group-containing polymerizable unsaturated monomer). As the other copolymerizable unsaturated monomer, for example, other polymerizable unsaturated monomers (1) to (6) used for obtaining the hydroxyl group-containing acrylic resin (A1-1) can be used. .. The polymerizable unsaturated monomer can be used alone or in combination of two or more.
水酸基及びアルコキシシリル基を有するアクリル樹脂(A1-1b)の製造において、前記水酸基含有重合性不飽和モノマーの使用量は、形成される塗膜の耐擦り傷性、耐水性、硬化性及び仕上がり外観等の観点から、水酸基及びアルコキシシリル基を有するアクリル樹脂(A1-1b)を構成する共重合モノマー成分の総量に対して、好ましくは5~60質量%、より好ましくは15~50質量%、さらに好ましくは25~45質量%の範囲内である。 In the production of the acrylic resin (A1-1b) having a hydroxyl group and an alkoxysilyl group, the amount of the hydroxyl group-containing polymerizable unsaturated monomer used depends on the scratch resistance, water resistance, curability, finished appearance, etc. of the formed coating film. From the viewpoint of the above, preferably 5 to 60% by mass, more preferably 15 to 50% by mass, still more preferably, with respect to the total amount of the copolymerization monomer components constituting the acrylic resin (A1-1b) having a hydroxyl group and an alkoxysilyl group. Is in the range of 25 to 45% by mass.
上記水酸基及びアルコキシシリル基を有するアクリル樹脂(A1-1b)の水酸基価は、形成される塗膜の耐擦り傷性、耐水性、硬化性及び仕上がり外観等の観点から、好ましくは70~200mgKOH/g、より好ましくは80~190mgKOH/g、さらに好ましくは100~180mgKOH/gの範囲内である。 The hydroxyl value of the acrylic resin (A1-1b) having a hydroxyl group and an alkoxysilyl group is preferably 70 to 200 mgKOH / g from the viewpoint of scratch resistance, water resistance, curability, finished appearance, etc. of the formed coating film. , More preferably in the range of 80 to 190 mgKOH / g, and even more preferably in the range of 100 to 180 mgKOH / g.
2級水酸基及びアルコキシシリル基を有するアクリル樹脂(A1-1c)
上記水酸基含有アクリル樹脂(A1-1)の別の態様の1つとして、形成される塗膜の仕上がり外観等の観点から、2級水酸基及びアルコキシシリル基を有するアクリル樹脂(A1-1c)を使用することができる。
Acrylic resin having a secondary hydroxyl group and an alkoxysilyl group (A1-1c)
As one of the other aspects of the hydroxyl group-containing acrylic resin (A1-1), an acrylic resin (A1-1c) having a secondary hydroxyl group and an alkoxysilyl group is used from the viewpoint of the finished appearance of the formed coating film. can do.
なお、2級水酸基及びアルコキシシリル基を有するアクリル樹脂(A1-1c)は、上記2級水酸基含有アクリル樹脂(A1-1a)及び水酸基及びアルコキシシリル基を有するアクリル樹脂(A1-1b)のそれぞれに包含される。 The acrylic resin (A1-1c) having a secondary hydroxyl group and an alkoxysilyl group is a combination of the secondary hydroxyl group-containing acrylic resin (A1-1a) and the acrylic resin having a hydroxyl group and an alkoxysilyl group (A1-1b), respectively. Included.
上記2級水酸基及びアルコキシシリル基を有するアクリル樹脂(A1-1c)は、例えば、上記水酸基及びアルコキシシリル基を有するアクリル樹脂(A1-1b)の製造方法において、前記水酸基含有重合性不飽和モノマーの1種として、2級水酸基含有重合性不飽和モノマー(例えば、上記2級水酸基含有アクリル樹脂(A1-1a)の製造に使用できる2級水酸基含有重合性不飽和モノマー)を使用することによって製造することができる。 The acrylic resin (A1-1c) having a secondary hydroxyl group and an alkoxysilyl group is, for example, the hydroxyl group-containing polymerizable unsaturated monomer in the method for producing an acrylic resin (A1-1b) having a hydroxyl group and an alkoxysilyl group. As one kind, it is produced by using a secondary hydroxyl group-containing polymerizable unsaturated monomer (for example, a secondary hydroxyl group-containing polymerizable unsaturated monomer that can be used for producing the above-mentioned secondary hydroxyl group-containing acrylic resin (A1-1a)). be able to.
上記2級水酸基及びアルコキシシリル基を有するアクリル樹脂(A1-1c)の製造において、上記2級水酸基含有重合性不飽和モノマーを使用する場合、該2級水酸基含有重合性不飽和モノマーの使用量は、形成される塗膜の仕上がり外観等の観点から、2級水酸基及びアルコキシシリル基を有するアクリル樹脂(A1-1c)を構成する共重合モノマー成分の総量に対して、好ましくは15~45質量%、より好ましくは20~40質量%の範囲内である。 When the secondary hydroxyl group-containing polymerizable unsaturated monomer is used in the production of the acrylic resin (A1-1c) having the secondary hydroxyl group and the alkoxysilyl group, the amount of the secondary hydroxyl group-containing polymerizable unsaturated monomer used is From the viewpoint of the finished appearance of the formed coating film, preferably 15 to 45% by mass with respect to the total amount of the copolymerization monomer components constituting the acrylic resin (A1-1c) having a secondary hydroxyl group and an alkoxysilyl group. , More preferably in the range of 20-40% by mass.
また、上記2級水酸基及びアルコキシシリル基を有するアクリル樹脂(A1-1c)の製造において、前記水酸基含有重合性不飽和モノマー全量中の上記2級水酸基含有重合性不飽和モノマーの含有割合は、形成される塗膜の耐水性、仕上がり外観等の観点から、好ましくは50~100質量%、より好ましくは55~100質量%、さらに好ましくは60~100質量%の範囲内である。 Further, in the production of the acrylic resin (A1-1c) having the secondary hydroxyl group and the alkoxysilyl group, the content ratio of the secondary hydroxyl group-containing polymerizable unsaturated monomer in the total amount of the hydroxyl group-containing polymerizable unsaturated monomer is formed. From the viewpoint of water resistance, finished appearance, etc. of the coating film to be coated, it is preferably in the range of 50 to 100% by mass, more preferably 55 to 100% by mass, and further preferably 60 to 100% by mass.
また、本発明の塗料組成物において、前記バインダー成分(A)として使用することができる、上記以外の被膜形成性樹脂としては、例えば、水酸基を含有しないアクリル樹脂、水酸基を含有しもしくは水酸基を含有しないポリエステル樹脂、水酸基を含有しもしくは水酸基を含有しないポリエーテル樹脂、水酸基を含有しもしくは水酸基を含有しないポリウレタン樹脂等を挙げることができる。なかでも、好ましい被膜形成性樹脂としては、水酸基含有ポリエステル樹脂及び水酸基含有ポリウレタン樹脂を挙げることができる。 Further, in the coating composition of the present invention, as the film-forming resin other than the above that can be used as the binder component (A), for example, an acrylic resin containing no hydroxyl group, a hydroxyl group-containing resin, or a hydroxyl group-containing resin is contained. Examples thereof include polyester resins that do not contain hydroxyl groups, polyether resins that contain or do not contain hydroxyl groups, and polyurethane resins that contain or do not contain hydroxyl groups. Among them, preferred examples of the film-forming resin include a hydroxyl group-containing polyester resin and a hydroxyl group-containing polyurethane resin.
上記水酸基含有ポリエステル樹脂は、常法により、例えば、多塩基酸と多価アルコ-ルとのエステル化反応によって製造することができる。該多塩基酸は、1分子中に2個以上のカルボキシル基を有する化合物であり、例えば、フタル酸、イソフタル酸、テレフタル酸、コハク酸、アジピン酸、アゼライン酸、セバシン酸、テトラヒドロフタル酸、ヘキサヒドロフタル酸、マレイン酸、フマル酸、イタコン酸、トリメリット酸、ピロメリット酸及びこれらの無水物などが挙げられる。また、該多価アルコールは、1分子中に2個以上の水酸基を有する化合物であり、例えば、エチレングリコール、プロピレングリコール、1,3-プロパンジオール、1,4-ブタンジオール、1,5-ペンタンジオール、1,6-ヘキサンジオール、2,2-ジエチル-1,3-プロパンジオール、ネオペンチルグリコール、1,9-ノナンジオール、1,4-シクロヘキサンジオール、ヒドロキシピバリン酸ネオペンチルグリコールエステル、2-ブチル-2-エチル-1,3-プロパンジオール、3-メチル-1,5-ペンタンジオール、2,2,4-トリメチルペンタンジオール、水素化ビスフェノールA等のジオール類、及びトリメチロールプロパン、トリメチロールエタン、グリセリン、ペンタエリスリトール等の3価以上のポリオール成分、並びに、2,2-ジメチロールプロピオン酸、2,2-ジメチロールブタン酸、2,2-ジメチロールペンタン酸、2,2-ジメチロールヘキサン酸、2,2-ジメチロールオクタン酸等のヒドロキシカルボン酸などが挙げられる。 The hydroxyl group-containing polyester resin can be produced by a conventional method, for example, by an esterification reaction of a polybasic acid and a polyvalent alcohol. The polybasic acid is a compound having two or more carboxyl groups in one molecule, and is, for example, phthalic acid, isophthalic acid, terephthalic acid, succinic acid, adipic acid, azelaic acid, sebacic acid, tetrahydrophthalic acid, hexa. Examples thereof include hydrophthalic acid, maleic acid, fumaric acid, itaconic acid, trimellitic acid, pyromellitic acid and anhydrides thereof. The polyhydric alcohol is a compound having two or more hydroxyl groups in one molecule, and is, for example, ethylene glycol, propylene glycol, 1,3-propanediol, 1,4-butanediol, or 1,5-pentane. Diol, 1,6-hexanediol, 2,2-diethyl-1,3-propanediol, neopentyl glycol, 1,9-nonanediol, 1,4-cyclohexanediol, hydroxypivalate neopentyl glycol ester, 2- Diols such as butyl-2-ethyl-1,3-propanediol, 3-methyl-1,5-pentanediol, 2,2,4-trimethylpentanediol, bisphenol hydride A, and trimethylpropane, trimethylol. Trivalent or higher polyol components such as ethane, glycerin, and pentaerythritol, as well as 2,2-dimethylolpropionic acid, 2,2-dimethylolbutanoic acid, 2,2-dimethylolpentanoic acid, and 2,2-dimethylol. Examples thereof include hydroxycarboxylic acids such as hexanoic acid and 2,2-dimethylol octanoic acid.
また、プロピレンオキサイド及びブチレンオキサイドなどのα-オレフィンエポキシド、「カージュラE10P」(Momentive Specialty Chemicals社製、商品名、合成高分岐飽和脂肪酸のグリシジルエステル)などのモノエポキシ化合物などを酸と反応させて、これらの化合物をポリエステル樹脂に導入しても良い。 In addition, α-olefin epoxides such as propylene oxide and butylene oxide, and monoepoxy compounds such as "Cadura E10P" (manufactured by Momentive Specialty Chemicals, trade name, glycidyl ester of synthetic highly branched saturated fatty acid) are reacted with an acid. These compounds may be introduced into the polyester resin.
ポリエステル樹脂へカルボキシル基を導入する場合、例えば、水酸基含有ポリエステルに無水酸を付加し、ハーフエステル化することで導入することもできる。 When introducing a carboxyl group into a polyester resin, for example, it can be introduced by adding anhydrous acid to a hydroxyl group-containing polyester and half-esterifying it.
水酸基含有ポリエステル樹脂の水酸基価は、好ましくは80~250mgKOH/g、さらに好ましくは100~200mgKOH/gの範囲内である。水酸基含有ポリエステル樹脂の重量平均分子量は、好ましくは500~3500、さらに好ましくは500~2500の範囲内である。 The hydroxyl value of the hydroxyl group-containing polyester resin is preferably in the range of 80 to 250 mgKOH / g, more preferably 100 to 200 mgKOH / g. The weight average molecular weight of the hydroxyl group-containing polyester resin is preferably in the range of 500 to 3500, more preferably 500 to 2500.
水酸基含有ポリウレタン樹脂としては、ポリオールとポリイソシアネートとを反応させることにより得られる水酸基含有ポリウレタン樹脂を挙げることができる。 Examples of the hydroxyl group-containing polyurethane resin include a hydroxyl group-containing polyurethane resin obtained by reacting a polyol with a polyisocyanate.
ポリオールとしては、例えば、低分子量のものとして、エチレングリコール、ジエチレングリコール、プロピレングリコール、ブチレングリコール、ヘキサメチレングリコール等の2価のアルコール、トリメチロールプロパン、グリセリン、ペンタエリスリトール等の3価アルコール等を挙げることができる。高分子量のものとして、ポリエーテルポリオール、ポリエステルポリオール、アクリルポリオール、エポキシポリオール等を挙げることができる。ポリエーテルポリオールとしてはポリエチレングリコール、ポリプロピレングリコール、ポリテトラメチレングリコール等があげられる。ポリエステルポリオールとしては前記の2価のアルコール、ジプロピレングリコール、1,4-ブタンジオール、1,6-ヘキサンジオール、ネオペンチルグリコール等のアルコールとアジピン酸、アゼライン酸、セバチン酸等の2塩基酸との重縮合物、ポリカプロラクトン等のラクトン系開環重合体ポリオール、ポリカーボネートジオール等を挙げることができる。また、例えば、2,2-ジメチロールプロピオン酸、2,2-ジメチロールブタン酸等のカルボキシル基含有ポリオールも使用することができる。 Examples of the polyol include dihydric alcohols such as ethylene glycol, diethylene glycol, propylene glycol, butylene glycol and hexamethylene glycol, and trihydric alcohols such as trimethylolpropane, glycerin and pentaerythritol. Can be done. Examples of high molecular weight substances include polyether polyols, polyester polyols, acrylic polyols, epoxy polyols and the like. Examples of the polyether polyol include polyethylene glycol, polypropylene glycol, polytetramethylene glycol and the like. The polyester polyol includes the above-mentioned dihydric alcohol, dipropylene glycol, 1,4-butanediol, 1,6-hexanediol, neopentyl glycol and other alcohols, and dibasic acids such as adipic acid, azelaic acid and sebatic acid. Examples thereof include polycondensates of the above, lactone-based ring-opening polymer polyols such as polycaprolactone, and polycarbonate diols. Further, for example, carboxyl group-containing polyols such as 2,2-dimethylolpropionic acid and 2,2-dimethylolbutanoic acid can also be used.
上記のポリオールと反応させるポリイソシアネートとしては、例えば、ヘキサメチレンジイソシアネ-ト、トリメチルヘキサメチレンジイソシアネート、ダイマー酸ジイソシアネート、リジンジイソシアネート等の脂肪族ポリイソシアネート類;及びこれらのポリイソシアネートのビューレットタイプ付加物、イソシアヌレート環付加物;イソホロンジイソシアネート、4,4’-メチレンビス(シクロヘキシルイソシアネート)、メチルシクロヘキサン-2,4-(又は-2,6-)ジイソシアネート、1,3-(又は1,4-)ジ(イソシアナトメチル)シクロヘキサン、1,4-シクロヘキサンジイソシアネート、1,3-シクロペンタンジイソシアネート、1,2-シクロヘキサンジイソシアネート等の脂環族ジイソシアネート類;及びこれらのポリイソシアネートのビューレットタイプ付加物、イソシアヌレート環付加物;キシリレンジイソシアネート、メタキシリレンジイソシアネート、テトラメチルキシリレンジイソシアネート、トリレンジイソシアネート、4,4’-ジフェニルメタンジイソシアネート、1,5-ナフタレンジイソシアネート、1,4-ナフタレンジイソシアネート、4,4-トルイジンジイソシアネート、4,4’-ジフェニルエーテルジイソシアネート、(m-又はp-)フェニレンジイソシアネート、4,4’-ビフェニレンジイソシアネート、3,3’-ジメチル-4,4’-ビフェニレンジイソシアネート、ビス(4-イソシアナトフェニル)スルホン、イソプロピリデンビス(4-フェニルイソシアネート)等の芳香族ジイソシアネート化合物;及びこれらのポリイソシアネートのビューレットタイプ付加物、イソシアヌレート環付加物;トリフェニルメタン-4,4’,4’’-トリイソシアネート、1,3,5-トリイソシアナトベンゼン、2,4,6-トリイソシアナトトルエン、4,4’-ジメチルジフェニルメタン-2,2’,5,5’-テトライソシアネート等の1分子中に3個以上のイソシアネート基を有するポリイソシアネート類;及びこれらのポリイソシアネートのビューレットタイプ付加物、イソシアヌレート環付加物;等を挙げることができる。 Examples of the polyisocyanate to be reacted with the above polyol include aliphatic polyisocyanates such as hexamethylene diisocyanate, trimethylhexamethylene diisocyanate, dimersate diisocyanate, and lysine diisocyanate; and addition of these polyisocyanates to a burette type. Isocyanurate ring adduct; isophorone diisocyanate, 4,4'-methylenebis (cyclohexylisocyanate), methylcyclohexane-2,4- (or -2,6-) diisocyanate, 1,3- (or 1,4-) Alicyclic diisocyanates such as di (isocyanatomethyl) cyclohexane, 1,4-cyclohexanediisocyanate, 1,3-cyclopentanediisocyanate, 1,2-cyclohexanediisocyanate; and burette-type adducts of these polyisocyanates, isocyanate Nurate ring adduct; xylylene diisocyanate, metaxylylene diisocyanate, tetramethylxylylene diisocyanate, tolylene diisocyanate, 4,4'-diphenylmethane diisocyanate, 1,5-naphthalenedi isocyanate, 1,4-naphthalenedi isocyanate, 4,4- Truizin diisocyanate, 4,4'-diphenyl ether diisocyanate, (m- or p-) phenylenediisocyanate, 4,4'-biphenylenediisocyanate, 3,3'-dimethyl-4,4'-biphenylenediocyanate, bis (4-isocyanato) Aromatic diisocyanate compounds such as phenyl) sulfone, isopropyridenebis (4-phenylisocyanate); and burette-type adducts, isocyanurate ring adducts of these polyisocyanates; triphenylmethane-4,4', 4'' -One molecule of triisocyanate, 1,3,5-triisocyanatobenzene, 2,4,6-triisocyanatotoluene, 4,4'-dimethyldiphenylmethane-2,2', 5,5'-tetraisocyanate, etc. Polyisocyanates having three or more isocyanate groups; and burette-type adducts and isocyanurate ring adducts of these polyisocyanates; and the like can be mentioned.
水酸基含有ポリウレタン樹脂の水酸基価は、好ましくは80~250mgKOH/g、さらに好ましくは100~200mgKOH/gの範囲内である。水酸基含有ポリウレタン樹脂の重量平均分子量は、好ましくは500~10000、さらに好ましくは1000~5000の範囲内である。 The hydroxyl value of the hydroxyl group-containing polyurethane resin is preferably in the range of 80 to 250 mgKOH / g, more preferably 100 to 200 mgKOH / g. The weight average molecular weight of the hydroxyl group-containing polyurethane resin is preferably in the range of 500 to 10000, more preferably 1000 to 5000.
バインダー成分(A)として、前記水酸基含有アクリル樹脂(A1-1)と上記水酸基含有アクリル樹脂(A1-1)以外の樹脂(より具体的には、ポリエステル樹脂、ポリウレタン樹脂、ポリエーテル樹脂等)とを併用する場合、該水酸基含有アクリル樹脂(A1-1)以外の樹脂の含有量は、上記水酸基含有アクリル樹脂(A1-1)の固形分100質量部に対して、好ましくは50質量部以下、より好ましくは1~20質量部の範囲内である。 As the binder component (A), a resin other than the hydroxyl group-containing acrylic resin (A1-1) and the hydroxyl group-containing acrylic resin (A1-1) (more specifically, a polyester resin, a polyurethane resin, a polyether resin, etc.) When used in combination, the content of the resin other than the hydroxyl group-containing acrylic resin (A1-1) is preferably 50 parts by mass or less with respect to 100 parts by mass of the solid content of the hydroxyl group-containing acrylic resin (A1-1). More preferably, it is in the range of 1 to 20 parts by mass.
架橋剤(A2)
本発明の塗料組成物において、バインダー成分(A)は架橋剤(A2)を含むことができる。架橋剤(A2)は、バインダー成分(A)中の架橋性官能基と反応し得る化合物であり、当該反応により架橋構造を形成できる化合物である。なかでも、上記バインダー成分(A)中の架橋性官能基が水酸基であり、上記架橋剤(A2)が水酸基との反応性を有する化合物であることが好ましい。
Crosslinking agent (A2)
In the coating composition of the present invention, the binder component (A) can contain a cross-linking agent (A2). The cross-linking agent (A2) is a compound capable of reacting with a cross-linking functional group in the binder component (A), and is a compound capable of forming a cross-linked structure by the reaction. Among them, it is preferable that the crosslinkable functional group in the binder component (A) is a hydroxyl group and the crosslinking agent (A2) is a compound having reactivity with a hydroxyl group.
上記架橋剤(A2)としては、具体的には、例えば、ポリイソシアネート化合物、ブロック化ポリイソシアネート化合物、アミノ樹脂等を好適に用いることできる。なかでも、仕上り外観及び耐擦傷性等の観点から、該架橋剤(A2)が、ポリイソシアネート化合物を含有することが好ましい。 Specifically, as the cross-linking agent (A2), for example, a polyisocyanate compound, a blocked polyisocyanate compound, an amino resin, or the like can be preferably used. Among them, it is preferable that the cross-linking agent (A2) contains a polyisocyanate compound from the viewpoint of finished appearance, scratch resistance and the like.
上記ポリイソシアネート化合物は、1分子中に少なくとも2個のイソシアネート基を有する化合物であって、例えば、脂肪族ポリイソシアネート化合物、脂環族ポリイソシアネート化合物、芳香脂肪族ポリイソシアネート化合物、芳香族ポリイソシアネート化合物、該ポリイソシアネート化合物の誘導体等を挙げることができる。 The polyisocyanate compound is a compound having at least two isocyanate groups in one molecule, and is, for example, an aliphatic polyisocyanate compound, an alicyclic polyisocyanate compound, an aromatic aliphatic polyisocyanate compound, or an aromatic polyisocyanate compound. , Derivatives of the polyisocyanate compound and the like.
上記脂肪族ポリイソシアネート化合物としては、例えば、トリメチレンジイソシアネート、テトラメチレンジイソシアネート、ヘキサメチレンジイソシアネート、ペンタメチレンジイソシアネート、1,2-プロピレンジイソシアネート、1,2-ブチレンジイソシアネート、2,3-ブチレンジイソシアネート、1,3-ブチレンジイソシアネート、2,4,4-又は2,2,4-トリメチルヘキサメチレンジイソシアネート、ダイマー酸ジイソシアネート、2,6-ジイソシアナトヘキサン酸メチル(慣用名:リジンジイソシアネート)等の脂肪族ジイソシアネート化合物;2,6-ジイソシアナトヘキサン酸2-イソシアナトエチル、1,6-ジイソシアナト-3-イソシアナトメチルヘキサン、1,4,8-トリイソシアナトオクタン、1,6,11-トリイソシアナトウンデカン、1,8-ジイソシアナト-4-イソシアナトメチルオクタン、1,3,6-トリイソシアナトヘキサン、2,5,7-トリメチル-1,8-ジイソシアナト-5-イソシアナトメチルオクタン等の脂肪族トリイソシアネート化合物等を挙げることができる。 Examples of the aliphatic polyisocyanate compound include trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, pentamethylene diisocyanate, 1,2-propylene diisocyanate, 1,2-butylene diisocyanate, 2,3-butylene diisocyanate, 1, An aliphatic diisocyanate compound such as 3-butylene diisocyanate, 2,4,4- or 2,2,4-trimethylhexamethylene diisocyanate, diisocyanate dimerate, methyl 2,6-diisocyanatohexanate (common name: lysine diisocyanate) 2-Isocyanatoethyl 2,6-diisocyanatohexanoate, 1,6-diisocyanato-3-isocyanatomethylhexane, 1,4,8-triisocyanatooctane, 1,6,11-triisocyanatoundecane , 1,8-Diisocyanato-4-isocyanatomethyloctane, 1,3,6-triisocyanatohexane, 2,5,7-trimethyl-1,8-diisocyanato-5-isocyanatomethyloctane, etc. Isocyanate compounds and the like can be mentioned.
前記脂環族ポリイソシアネート化合物としては、例えば、1,3-シクロペンテンジイソシアネート、1,4-シクロヘキサンジイソシアネート、1,3-シクロヘキサンジイソシアネート、3-イソシアナトメチル-3,5,5-トリメチルシクロヘキシルイソシアネート(慣用名:イソホロンジイソシアネート)、4-メチル-1,3-シクロヘキシレンジイソシアネート(慣用名:水添TDI)、2-メチル-1,3-シクロヘキシレンジイソシアネート、1,3-もしくは1,4-ビス(イソシアナトメチル)シクロヘキサン(慣用名:水添キシリレンジイソシアネート)もしくはその混合物、メチレンビス(4,1-シクロヘキサンジイル)ジイソシアネート(慣用名:水添MDI)、ノルボルナンジイソシアネート等の脂環族ジイソシアネート化合物;1,3,5-トリイソシアナトシクロヘキサン、1,3,5-トリメチルイソシアナトシクロヘキサン、2-(3-イソシアナトプロピル)-2,5-ジ(イソシアナトメチル)-ビシクロ(2.2.1)ヘプタン、2-(3-イソシアナトプロピル)-2,6-ジ(イソシアナトメチル)-ビシクロ(2.2.1)ヘプタン、3-(3-イソシアナトプロピル)-2,5-ジ(イソシアナトメチル)-ビシクロ(2.2.1)ヘプタン、5-(2-イソシアナトエチル)-2-イソシアナトメチル-3-(3-イソシアナトプロピル)-ビシクロ(2.2.1)ヘプタン、6-(2-イソシアナトエチル)-2-イソシアナトメチル-3-(3-イソシアナトプロピル)-ビシクロ(2.2.1)ヘプタン、5-(2-イソシアナトエチル)-2-イソシアナトメチル-2-(3-イソシアナトプロピル)-ビシクロ(2.2.1)-ヘプタン、6-(2-イソシアナトエチル)-2-イソシアナトメチル-2-(3-イソシアナトプロピル)-ビシクロ(2.2.1)ヘプタン等の脂環族トリイソシアネート化合物等を挙げることができる。 Examples of the alicyclic polyisocyanate compound include 1,3-cyclopentenediisocyanate, 1,4-cyclohexanediisocyanate, 1,3-cyclohexanediisocyanate, and 3-isocyanatomethyl-3,5,5-trimethylcyclohexylisocyanate (conventional use). Name: Isophorone diisocyanate), 4-Methyl-1,3-cyclohexylene diisocyanate (common name: hydrogenated TDI), 2-methyl-1,3-cyclohexylene diisocyanate, 1,3- or 1,4-bis (isocyanate) Natomethyl) cyclohexane (common name: hydrogenated xylylene diisocyanate) or a mixture thereof, methylenebis (4,1-cyclohexanediyl) diisocyanate (common name: hydrogenated MDI), alicyclic diisocyanate compounds such as norbornenan diisocyanate; 1,3 , 5-Triisocyanatocyclohexane, 1,3,5-trimethylisocyanatocyclohexane, 2- (3-isocyanatopropyl) -2,5-di (isocyanatomethyl) -bicyclo (2.2.1) heptane, 2- (3-Isocyanatopropyl) -2,6-di (isocyanatomethyl) -bicyclo (2.2.1) heptane, 3- (3-isocyanatopropyl) -2,5-di (isocyanatomethyl) ) -Bicyclo (2.2.1) heptane, 5- (2-isocyanatoethyl) -2-isocyanatomethyl-3- (3-isocyanatopropyl) -bicyclo (2.2.1) heptane, 6- (2-Isocyanatoethyl) -2-isocyanatomethyl-3- (3-isocyanatopropyl) -bicyclo (2.2.1) heptane, 5- (2-isocyanatoethyl) -2-isocyanatomethyl- 2- (3-Isocyanatopropyl) -bicyclo (2.2.1) -heptane, 6- (2-isocyanatoethyl) -2-isocyanatomethyl-2- (3-isocyanatopropyl) -bicyclo (2) .2.1) Examples of alicyclic triisocyanate compounds such as heptane can be mentioned.
前記芳香脂肪族ポリイソシアネート化合物としては、例えば、メチレンビス(4,1-フェニレン)ジイソシアネート(慣用名:MDI)、1,3-もしくは1,4-キシリレンジイソシアネート又はその混合物、ω,ω'-ジイソシアナト-1,4-ジエチルベンゼン、1,3-又は1,4-ビス(1-イソシアナト-1-メチルエチル)ベンゼン(慣用名:テトラメチルキシリレンジイソシアネート)もしくはその混合物等の芳香脂肪族ジイソシアネート化合物;1,3,5-トリイソシアナトメチルベンゼン等の芳香脂肪族トリイソシアネート化合物等を挙げることができる。 Examples of the aromatic aliphatic polyisocyanate compound include methylenebis (4,1-phenylene) diisocyanate (common name: MDI), 1,3- or 1,4-xylylene diisocyanate or a mixture thereof, ω, ω'-diisocyanato. Aromatic aliphatic diisocyanate compounds such as -1,4-diethylbenzene, 1,3- or 1,4-bis (1-isocyanato-1-methylethyl) benzene (common name: tetramethylxylylene diisocyanate) or a mixture thereof; , 3,5-Triisocyanatomethylbenzene and other aromatic aliphatic triisocyanate compounds and the like can be mentioned.
前記芳香族ポリイソシアネート化合物としては、例えば、m-フェニレンジイソシアネート、p-フェニレンジイソシアネート、4,4'-ジフェニルジイソシアネート、1,5-ナフタレンジイソシアネート、2,4-トリレンジイソシアネート(慣用名:2,4-TDI)もしくは2,6-トリレンジイソシアネート(慣用名:2,6-TDI)もしくはその混合物、4,4'-トルイジンジイソシアネート、4,4'-ジフェニルエーテルジイソシアネート等の芳香族ジイソシアネート化合物;トリフェニルメタン-4,4',4''-トリイソシアネート、1,3,5-トリイソシアナトベンゼン、2,4,6-トリイソシアナトトルエン等の芳香族トリイソシアネート化合物;4,4'-ジフェニルメタン-2,2',5,5'-テトライソシアネート等の芳香族テトライソシアネート化合物等を挙げることができる。 Examples of the aromatic polyisocyanate compound include m-phenylenediocyanate, p-phenylenediocyanate, 4,4'-diphenyldiisocyanate, 1,5-naphthalenediocyanate, and 2,4-tolylene diisocyanate (common name: 2,4). -TDI) or 2,6-tolylene diisocyanate (common name: 2,6-TDI) or a mixture thereof, aromatic diisocyanate compounds such as 4,4'-toluene diisocyanate and 4,4'-diphenyl ether diisocyanate; triphenylmethane Aromatic triisocyanate compounds such as -4,4', 4''-triisocyanate, 1,3,5-triisocyanatobenzene, 2,4,6-triisocyanatotoluene; 4,4'-diphenylmethane-2 , 2', 5,5'-Aromatic tetraisocyanate compounds such as tetraisocyanate can be mentioned.
また、前記ポリイソシアネート化合物の誘導体としては、例えば、上記したポリイソシアネート化合物のダイマー、トリマー、ビウレット、アロファネート、ウレトジオン、ウレトイミン、イソシアヌレート、オキサジアジントリオン、ポリメチレンポリフェニルポリイソシアネート(クルードMDI、ポリメリックMDI)、クルードTDI等を挙げることができる。 Examples of the derivative of the polyisocyanate compound include dimer, trimmer, biuret, allophanate, uretdione, uretoimine, isocyanurate, oxadiazine trione, and polymethylene polyphenyl polyisocyanate (crude MDI, polypeptide) of the above-mentioned polyisocyanate compound. MDI), crude TDI and the like can be mentioned.
上記ポリイソシアネート化合物及びその誘導体は、それぞれ単独で用いてもよく又は2種以上併用してもよい。 The polyisocyanate compound and its derivative may be used alone or in combination of two or more.
上記ポリイソシアネート化合物としては、形成される塗膜の耐候性等の観点から、脂肪族ポリイソシアネート化合物、脂環族ポリイソシアネート化合物及びこれらの誘導体から選ばれる少なくとも1種を使用することが好ましく、得られる塗料組成物の高固形分化、形成される塗膜の仕上り外観及び耐擦傷性等の観点から、脂肪族ポリイソシアネート化合物及び/又はその誘導体を使用することがより好ましい。 As the polyisocyanate compound, it is preferable to use at least one selected from an aliphatic polyisocyanate compound, an alicyclic polyisocyanate compound and a derivative thereof from the viewpoint of weather resistance of the formed coating film and the like. It is more preferable to use an aliphatic polyisocyanate compound and / or a derivative thereof from the viewpoints of high solid differentiation of the coating composition to be obtained, the finished appearance of the formed coating film, scratch resistance, and the like.
上記脂肪族ポリイソシアネート化合物及び/又はその誘導体としては、得られる塗料組成物の高固形分化、形成される塗膜の仕上り外観及び耐擦傷性等の観点から、なかでも、脂肪族ジイソシアネート化合物及び/又はそのイソシアヌレート体を使用することが好ましく、ヘキサメチレンジイソシアネート及び/又はそのイソシアヌレート体を使用することがより好ましい。 The aliphatic polyisocyanate compound and / or a derivative thereof includes the aliphatic diisocyanate compound and / or the aliphatic diisocyanate compound from the viewpoints of high solid differentiation of the obtained coating composition, the finished appearance of the formed coating film, and scratch resistance. Alternatively, it is preferable to use an isocyanurate compound thereof, and it is more preferable to use hexamethylene diisocyanate and / or an isocyanurate compound thereof.
本発明の塗料組成物が、架橋剤(A2)として上記ポリイソシアネート化合物を含有する場合、該ポリイソシアネート化合物の含有割合は、形成される塗膜の仕上り外観及び耐擦傷性等の観点から、前記水酸基含有樹脂(A1)及び架橋剤(A2)の合計固形分100質量部を基準として、好ましくは5~60質量部、より好ましくは15~50質量部、さらに好ましくは25~45質量部の範囲内である。 When the coating composition of the present invention contains the above polyisocyanate compound as the cross-linking agent (A2), the content ratio of the polyisocyanate compound is the above from the viewpoint of the finished appearance of the formed coating film, scratch resistance and the like. The range is preferably 5 to 60 parts by mass, more preferably 15 to 50 parts by mass, and further preferably 25 to 45 parts by mass, based on 100 parts by mass of the total solid content of the hydroxyl group-containing resin (A1) and the cross-linking agent (A2). Is inside.
また、架橋剤(A2)として使用し得る前記ブロック化ポリイソシアネート化合物は、上記ポリイソシアネート化合物のイソシアネート基を、ブロック剤でブロックした化合物である。 Further, the blocked polyisocyanate compound that can be used as a cross-linking agent (A2) is a compound in which the isocyanate group of the polyisocyanate compound is blocked with a blocking agent.
上記ブロック剤としては、例えば、フェノール、クレゾール、キシレノール、ニトロフェノール、エチルフェノール、ヒドロキシジフェニル、ブチルフェノール、イソプロピルフェノール、ノニルフェノール、オクチルフェノール、ヒドロキシ安息香酸メチル等のフェノール系;ε-カプロラクタム、δ-バレロラクタム、γ-ブチロラクタム、β-プロピオラクタム等のラクタム系;メタノール、エタノール、プロピルアルコール、ブチルアルコール、アミルアルコール、ラウリルアルコール等の脂肪族アルコール系;エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、エチレングリコールモノブチルエーテル、ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、プロピレングリコールモノメチルエーテル、メトキシメタノール等のエーテル系;ベンジルアルコール、グリコール酸、グリコール酸メチル、グリコール酸エチル、グリコール酸ブチル、乳酸、乳酸メチル、乳酸エチル、乳酸ブチル、メチロール尿素、メチロールメラミン、ジアセトンアルコール、2-ヒドロキシエチルアクリレート、2-ヒドロキシエチルメタクリレート等のアルコール系;ホルムアミドオキシム、アセトアミドオキシム、アセトオキシム、メチルエチルケトオキシム、ジアセチルモノオキシム、ベンゾフェノンオキシム、シクロヘキサンオキシム等のオキシム系;マロン酸ジメチル、マロン酸ジエチル、アセト酢酸エチル、アセト酢酸メチル、アセチルアセトン等の活性メチレン系;ブチルメルカプタン、t-ブチルメルカプタン、ヘキシルメルカプタン、t-ドデシルメルカプタン、2-メルカプトベンゾチアゾール、チオフェノール、メチルチオフェノール、エチルチオフェノール等のメルカプタン系;アセトアニリド、アセトアニシジド、アセトトルイド、アクリルアミド、メタクリルアミド、酢酸アミド、ステアリン酸アミド、ベンズアミド等の酸アミド系;コハク酸イミド、フタル酸イミド、マレイン酸イミド等のイミド系;ジフェニルアミン、フェニルナフチルアミン、キシリジン、N-フェニルキシリジン、カルバゾール、アニリン、ナフチルアミン、ブチルアミン、ジブチルアミン、ブチルフェニルアミン等アミン系;イミダゾール、2-エチルイミダゾール等のイミダゾール系;尿素、チオ尿素、エチレン尿素、エチレンチオ尿素、ジフェニル尿素等の尿素系;N-フェニルカルバミン酸フェニル等のカルバミン酸エステル系;エチレンイミン、プロピレンイミン等のイミン系;重亜硫酸ソーダ、重亜硫酸カリ等の亜硫酸塩系;アゾール系の化合物等が挙げられる。上記アゾール系の化合物としては、ピラゾール、3,5-ジメチルピラゾール、3-メチルピラゾール、4-ベンジル-3,5-ジメチルピラゾール、4-ニトロ-3,5-ジメチルピラゾール、4-ブロモ-3,5-ジメチルピラゾール、3-メチル-5-フェニルピラゾール等のピラゾール又はピラゾール誘導体;イミダゾール、ベンズイミダゾール、2-メチルイミダゾール、2-エチルイミダゾール、2-フェニルイミダゾール等のイミダゾール又はイミダゾール誘導体;2-メチルイミダゾリン、2-フェニルイミダゾリン等のイミダゾリン誘導体等が挙げられる。 Examples of the blocking agent include phenol-based agents such as phenol, cresol, xylenol, nitrophenol, ethylphenol, hydroxydiphenyl, butylphenol, isopropylphenol, nonylphenol, octylphenol, and methyl hydroxybenzoate; ε-caprolactam, δ-valerolactam, Oximes such as γ-butyrolactam and β-propiolactam; aliphatic alcohols such as methanol, ethanol, propyl alcohol, butyl alcohol, amyl alcohol and lauryl alcohol; ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol mono Ether systems such as butyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, propylene glycol monomethyl ether, and methoxymethanol; benzyl alcohol, glycolic acid, methyl glycolate, ethyl glycolate, butyl glycolate, lactic acid, methyl lactate, ethyl lactate, lactic acid. Alcohols such as butyl, methylol urea, methylol melamine, diacetone alcohol, 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate; formamide oxime, acetoamide oxime, acetooxime, methyl ethyl ketooxime, diacetylmonooxime, benzophenone oxime, cyclohexane oxime, etc. Oxime-based; active methylene-based such as dimethyl malonate, diethyl malonate, ethyl acetoacetate, methyl acetoacetate, acetylacetone; butyl mercaptan, t-butyl mercaptan, hexyl mercaptan, t-dodecyl mercaptan, 2-mercaptobenzothiazole, thio Mercaptans such as phenol, methylthiophenol, ethylthiophenol; acidamides such as acetoanilide, acetoaniside, acetotolide, acrylamide, methacrylicamide, acetateamide, stearate amide, benzamide; succinide imide, phthalateimide, maleateimide, etc. Imid-based; diphenylamine, phenylnaphthylamine, xylidine, N-phenylxylidine, carbazole, aniline, naphthylamine, butylamine, dibutylamine, butylphenylamine and other amine-based; imidazole, 2-ethylimidazole and other imidazole-based; urea, thiourea , Ethyleneurea, ethylenethiourea, diphenyl Urea type such as urea; Carbamic acid ester type such as N-phenylcarbamic acid phenyl; Imine type such as ethyleneimine and propyleneimine; Sulfite type such as sodium bisulfite and potassium bisulfite; Azol type compound and the like. .. Examples of the azole compound include pyrazole, 3,5-dimethylpyrazole, 3-methylpyrazole, 4-benzyl-3,5-dimethylpyrazole, 4-nitro-3,5-dimethylpyrazole, 4-bromo-3, Pyrazole or pyrazole derivatives such as 5-dimethylpyrazole, 3-methyl-5-phenylpyrazole; imidazole or imidazole derivatives such as imidazole, benzimidazole, 2-methylimidazole, 2-ethylimidazole, 2-phenylimidazole; 2-methylimidazoline , 2-Pyrazole imidazoline and other imidazoline derivatives can be mentioned.
なかでも、好ましいブロック剤としては、オキシム系のブロック剤、活性メチレン系のブロック剤、ピラゾール又はピラゾール誘導体が挙げられる。 Among them, preferred blocking agents include oxime-based blocking agents, active methylene-based blocking agents, pyrazoles or pyrazole derivatives.
ブロック化を行なう(ブロック剤を反応させる)にあたっては、必要に応じて溶剤を添加して行なうことができる。ブロック化反応に用いる溶剤としてはイソシアネート基に対して反応性でないものが良く、例えば、アセトン、メチルエチルケトンのようなケトン類、酢酸エチルのようなエステル類、N-メチル-2-ピロリドン(NMP)のような溶剤を挙げることができる。 When blocking (reacting the blocking agent), a solvent can be added as needed. The solvent used for the blocking reaction may be one that is not reactive with the isocyanate group. For example, acetone, ketones such as methyl ethyl ketone, esters such as ethyl acetate, and N-methyl-2-pyrrolidone (NMP). Such solvents can be mentioned.
本発明の塗料組成物が、架橋剤(A2)として上記ブロック化ポリイソシアネート化合物を含有する場合、該ブロック化ポリイソシアネート化合物の含有割合は、形成される塗膜の仕上り外観及び耐擦傷性等の観点から、バインダー成分の合計固形分100質量部を基準として、好ましくは5~60質量部、より好ましくは15~50質量部、さらに好ましくは25~45質量部の範囲内である。 When the coating composition of the present invention contains the blocked polyisocyanate compound as the cross-linking agent (A2), the content ratio of the blocked polyisocyanate compound determines the finished appearance and scratch resistance of the formed coating film. From the viewpoint, the total solid content of the binder component is preferably in the range of 5 to 60 parts by mass, more preferably 15 to 50 parts by mass, and further preferably 25 to 45 parts by mass based on 100 parts by mass of the total solid content.
本発明の塗料組成物が、架橋剤(A2)として、前記ポリイソシアネート化合物及び/又は上記ブロック化ポリイソシアネート化合物を含有する場合、その配合割合は、形成される塗膜の耐水性及び仕上がり外観等の観点から、該ポリイソシアネート化合物及びブロック化ポリイソシアネート化合物の合計イソシアネート基(ブロック化イソシアネート基を含む)と、前記水酸基含有樹脂(A1)の水酸基との当量比(NCO/OH)が通常0.5~2、特に0.8~1.5の範囲内となる割合で使用することが好適である。 When the coating composition of the present invention contains the polyisocyanate compound and / or the blocked polyisocyanate compound as the cross-linking agent (A2), the blending ratio thereof is the water resistance of the formed coating film, the finished appearance, and the like. From the viewpoint of the above, the equivalent ratio (NCO / OH) of the total isocyanate group (including the blocked isocyanate group) of the polyisocyanate compound and the blocked polyisocyanate compound to the hydroxyl group of the hydroxyl group-containing resin (A1) is usually 0. It is preferable to use it at a ratio of 5 to 2, particularly 0.8 to 1.5.
架橋剤(A2)として使用し得るアミノ樹脂としては、アミノ成分とアルデヒド成分との反応によって得られる部分メチロール化アミノ樹脂又は完全メチロール化アミノ樹脂を使用することができる。アミノ成分としては、例えば、メラミン、尿素、ベンゾグアナミン、アセトグアナミン、ステログアナミン、スピログアナミン、ジシアンジアミド等が挙げられる。アルデヒド成分としては、ホルムアルデヒド、パラホルムアルデヒド、アセトアルデヒド、ベンズアルデヒド等が挙げられる。 As the amino resin that can be used as the cross-linking agent (A2), a partially methylolated amino resin or a completely methylolated amino resin obtained by the reaction of the amino component and the aldehyde component can be used. Examples of the amino component include melamine, urea, benzoguanamine, acetoguanamine, steloganamin, spiroguanamine, dicyandiamide and the like. Examples of the aldehyde component include formaldehyde, paraformaldehyde, acetaldehyde, benzaldehyde and the like.
また、上記メチロール化アミノ樹脂のメチロール基を、適当なアルコールによって、部分的に又は完全にエーテル化したものも使用することができる。エーテル化に用いられるアルコールとしては、例えば、メチルアルコール、エチルアルコール、n-プロピルアルコール、イソプロピルアルコール、n-ブチルアルコール、イソブチルアルコール、2-エチルブタノール、2-エチルヘキサノール等が挙げられる。 Further, the methylol group of the above-mentioned methylolated amino resin, which is partially or completely etherified with an appropriate alcohol, can also be used. Examples of the alcohol used for etherification include methyl alcohol, ethyl alcohol, n-propyl alcohol, isopropyl alcohol, n-butyl alcohol, isobutyl alcohol, 2-ethylbutanol, 2-ethylhexanol and the like.
アミノ樹脂としては、メラミン樹脂が好ましい。メラミン樹脂としては、例えば、部分又は完全メチロール化メラミン樹脂のメチロール基を上記アルコールで部分的に又は完全にエーテル化したアルキルエーテル化メラミン樹脂を使用することができる。 As the amino resin, a melamine resin is preferable. As the melamine resin, for example, an alkyl etherified melamine resin in which the methylol group of the partially or completely methylolated melamine resin is partially or completely etherified with the above alcohol can be used.
上記アルキルエーテル化メラミン樹脂としては、例えば、部分又は完全メチロール化メラミン樹脂のメチロール基をメチルアルコールで部分的に又は完全にエーテル化したメチルエーテル化メラミン樹脂;部分又は完全メチロール化メラミン樹脂のメチロール基をブチルアルコールで部分的に又は完全にエーテル化したブチルエーテル化メラミン樹脂;部分又は完全メチロール化メラミン樹脂のメチロール基をメチルアルコール及びブチルアルコールで部分的に又は完全にエーテル化したメチル-ブチル混合エーテル化メラミン樹脂等を好適に使用することができる。 Examples of the alkyl etherified melamine resin include methyl etherified melamine resins obtained by partially or completely etherifying the methylol groups of the partially or fully methylolated melamine resin with methyl alcohol; the methylol groups of the partially or fully methylolated melamine resin. Butyl etherified melamine resin partially or completely etherified with butyl alcohol; methyl-butyl mixed etherification in which the methylol group of partially or completely methylolated melamine resin is partially or completely etherified with methyl alcohol and butyl alcohol. A melamine resin or the like can be preferably used.
また、上記メラミン樹脂は、重量平均分子量が好ましくは400~6000、より好ましくは500~5000、さらに好ましくは800~4000の範囲内である。 The weight average molecular weight of the melamine resin is preferably in the range of 400 to 6000, more preferably 500 to 5000, and even more preferably 800 to 4000.
メラミン樹脂としては市販品を使用できる。市販品の商品名としては、例えば、「サイメル202」、「サイメル203」、「サイメル238」、「サイメル251」、「サイメル303」、「サイメル323」、「サイメル324」、「サイメル325」、「サイメル327」、「サイメル350」、「サイメル385」、「サイメル1156」、「サイメル1158」、「サイメル1116」、「サイメル1130」(以上、オルネクスジャパン社製)、「ユーバン120」、「ユーバン20HS」、「ユーバン20SE60」、「ユーバン2021」、「ユーバン2028」、「ユーバン28-60」(以上、三井化学社製)等が挙げられる。 Commercially available products can be used as the melamine resin. Commercially available product names include, for example, "Symel 202", "Symel 203", "Symel 238", "Symel 251", "Symel 303", "Symel 323", "Symel 324", "Symel 325", "Symel 327", "Symel 350", "Symel 385", "Symel 1156", "Symel 1158", "Symel 1116", "Symel 1130" (all manufactured by Ornex Japan), "Uban 120", " Examples thereof include "Uban 20HS", "Uban 20SE60", "Uban 2021", "Uban 2028", and "Uban 28-60" (all manufactured by Mitsui Chemicals, Inc.).
以上に述べたメラミン樹脂は、それぞれ単独で又は2種以上組み合わせて使用することができる。 The above-mentioned melamine resins can be used individually or in combination of two or more.
本発明の塗料組成物が、架橋剤(A2)として上記アミノ樹脂を含有する場合、その配合割合は、形成される塗膜の耐水性、仕上がり外観等の観点から、バインダー成分の合計固形分100質量部を基準として、好ましくは0.5~40質量部、より好ましくは1.0~15質量部、さらに好ましくは1.5~10質量部、特に好ましくは1.5~5質量部の範囲内である。 When the coating composition of the present invention contains the above amino resin as the cross-linking agent (A2), the blending ratio thereof is 100 in total solid content of the binder component from the viewpoint of water resistance of the formed coating film, finished appearance and the like. With reference to parts by mass, the range is preferably 0.5 to 40 parts by mass, more preferably 1.0 to 15 parts by mass, still more preferably 1.5 to 10 parts by mass, and particularly preferably 1.5 to 5 parts by mass. Is inside.
上記架橋剤(A2)は、それぞれ単独でもしくは2種以上組み合わせて使用することができる。 The above-mentioned cross-linking agent (A2) can be used alone or in combination of two or more.
粘性調整剤
一般に塗料組成物において、例えば塗装(例えば、エアスプレー塗装、エアレススプレー塗装、回転霧化塗装等の塗装方法による)する際における微粒化時のようにせん断速度が大きい時は粘度が低く、塗着時のようにせん断速度が小さい時は粘度が高い塗料であることが、優れた外観を有する塗膜を形成することができるため好ましい。すなわち、せん断速度の増加と共に粘度が低下する塗料であることが好適である。粘性調整剤とは、このように所望の粘度を発現させるために塗料組成物に含まれる成分をいう。
Viscosity adjuster Generally, in a coating composition, the viscosity is low when the shear rate is high, such as when atomizing when painting (for example, by a coating method such as air spray coating, airless spray coating, or rotary atomization coating). When the shear rate is low as in the case of coating, it is preferable to use a paint having a high viscosity because a coating film having an excellent appearance can be formed. That is, it is preferable that the paint has a viscosity that decreases as the shear rate increases. The viscosity modifier refers to a component contained in the coating composition in order to develop a desired viscosity in this way.
第1の粘性調整剤(B)
第1の粘性調整剤(B)は、非水ディスパージョン樹脂(b)である。
First viscosity modifier (B)
The first viscosity modifier (B) is a non-aqueous dispersion resin (b).
非水ディスパージョン樹脂(b)は、塗料組成物中において不溶状態(不透明状態)で存在する。 The non-aqueous dispersion resin (b) exists in an insoluble state (opaque state) in the coating composition.
上記非水ディスパージョン樹脂(b)は、コア部及びシェル部を備えた構造を有する。 The non-aqueous dispersion resin (b) has a structure including a core portion and a shell portion.
上記非水ディスパージョン樹脂(b)は、高分子分散安定剤(b1)及び有機溶剤の存在下で少なくとも1種の重合性不飽和モノマー(b2)を分散重合せしめてなるアクリル樹脂粒子(b3)であることが好ましい。ここで、該高分子分散安定剤(b1)はシェル部となり、該重合性不飽和モノマー(b2)を分散重合せしめてなるアクリル樹脂粒子(b3)がコア部となる。 The non-aqueous dispersion resin (b) is an acrylic resin particle (b3) obtained by dispersing and polymerizing at least one polymerizable unsaturated monomer (b2) in the presence of a polymer dispersion stabilizer (b1) and an organic solvent. Is preferable. Here, the polymer dispersion stabilizer (b1) serves as a shell portion, and acrylic resin particles (b3) formed by dispersion-polymerizing the polymerizable unsaturated monomer (b2) form a core portion.
上記高分子分散安定剤(b1)としては、長鎖不飽和モノマーに必要に応じて他の不飽和モノマーを共重合してなる共重合体(b1-1)を好適に使用することができる。 As the polymer dispersion stabilizer (b1), a copolymer (b1-1) obtained by copolymerizing a long-chain unsaturated monomer with another unsaturated monomer, if necessary, can be preferably used.
上記長鎖不飽和モノマーは、塗膜に要求される性能に応じて適宜選択できるが、共重合性、有機溶剤に対する溶解性等の観点から好ましく使用できる長鎖不飽和モノマーとして以下のものを例示することができる。 The long-chain unsaturated monomer can be appropriately selected according to the performance required for the coating film, and the following are exemplified as long-chain unsaturated monomers that can be preferably used from the viewpoint of copolymerizability, solubility in organic solvents, and the like. can do.
例えば、n-ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、t-ブチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、n-オクチル(メタ)アクリレート、ラウリル(メタ)アクリレート、トリデシル(メタ)アクリレート、ステアリル(メタ)アクリレート等の(メタ)アクリル酸の炭素数4~18のアルキル又はシクロアルキルエステル;メトキシブチル(メタ)アクリレート、メトキシエチル(メタ)アクリレート、エトキシブチル(メタ)アクリレート等の(メタ)アクリル酸のアルコキシアルキルエステル;ベンジル(メタ)アクリレート等の芳香族アルコールの(メタ)アクリル酸とのエステル;グリシジル(メタ)アクリレート又は(メタ)アクリル酸のヒドロキシアルキルエステルとカプリン酸、ラウリン酸、リノール酸、オレイン酸等のモノカルボン酸化合物との付加物;(メタ)アクリル酸と「カージユラE10」等のモノエポキシ化合物との付加物;スチレン、α-メチルスチレン、ビニルトルエン、p-クロルスチレン、p-t-ブチルスチレン等のビニル芳香族化合物;イタコン酸、無水イタコン酸、クロトン酸、マレイン酸、無水マレイン酸、フマル酸、シトラコン酸等の(メタ)アクリル酸以外のα,β-不飽和カルボン酸とブチルアルコール、ペンチルアルコール、ヘプチルアルコール、オクチルアルコール、ステアリルアルコール等の炭素数4~18のモノアルコールとのモノ又はジエステル化合物;「ビスコート8F」、「ビスコート8FM」、「ビスコート3F」、「ビスコート3FM」(何れも大阪有機化学(株)製、商品名、側鎖にフッ素原子を有する(メタ)アクリレート化合物)、パーフルオロシクロヘキシル(メタ)アクリレート、パーフルオロヘキシルエチレン等のフッ素原子含有化合物等を挙げることができる。 For example, n-butyl (meth) acrylate, isobutyl (meth) acrylate, t-butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, cyclohexyl (meth) acrylate, n-octyl (meth) acrylate, lauryl (meth). Alkyl or cycloalkyl ester of (meth) acrylic acid having 4 to 18 carbon atoms such as acrylate, tridecyl (meth) acrylate, stearyl (meth) acrylate; methoxybutyl (meth) acrylate, methoxyethyl (meth) acrylate, ethoxybutyl ( Alkoxyalkyl ester of (meth) acrylic acid such as meta) acrylate; ester of aromatic alcohol such as benzyl (meth) acrylate with (meth) acrylic acid; hydroxyalkyl ester of glycidyl (meth) acrylate or (meth) acrylic acid Acrylate with a monocarboxylic acid compound such as capric acid, lauric acid, linoleic acid, oleic acid; an addition of (meth) acrylic acid with a monoepoxy compound such as "Cajyura E10"; styrene, α-methylstyrene, Vinyl aromatic compounds such as vinyltoluene, p-chlorostyrene, pt-butylstyrene; (meth) acrylic acids such as itaconic acid, itaconic anhydride, crotonic acid, maleic acid, maleic anhydride, fumaric acid, citraconic acid, etc. Mono or diester compounds of α, β-unsaturated carboxylic acids other than butyl alcohol, butyl alcohol, pentyl alcohol, heptyl alcohol, octyl alcohol, stearyl alcohol and other mono alcohols having 4 to 18 carbon atoms; "Viscoat 8F", "Viscoat 8FM" , "Viscoat 3F", "Viscoat 3FM" (all manufactured by Osaka Organic Chemical Co., Ltd., trade name, (meth) acrylate compound having a fluorine atom in the side chain), perfluorocyclohexyl (meth) acrylate, perfluorohexyl Examples thereof include fluorine atom-containing compounds such as ethylene.
なかでも上記長鎖不飽和モノマーとしては、塗装時の耐タレ性の観点から、少なくともその一種として、(メタ)アクリル酸の炭素数4~18のアルキルエステルを使用することが好ましく、(メタ)アクリル酸の炭素数6~18のアルキルエステルを使用することがさらに好ましい。 Among them, as the long-chain unsaturated monomer, an alkyl ester having 4 to 18 carbon atoms of (meth) acrylic acid is preferably used as at least one of them from the viewpoint of sagging resistance at the time of coating, and (meth). It is more preferable to use an alkyl ester having 6 to 18 carbon atoms of acrylic acid.
上記(メタ)アクリル酸の炭素数4~18のアルキルエステルとしては、具体的には、例えば、n-ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、t-ブチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、n-オクチル(メタ)アクリレート、ラウリル(メタ)アクリレート、トリデシル(メタ)アクリレート、ステアリル(メタ)アクリレート等が挙げられる。 Specific examples of the alkyl ester having 4 to 18 carbon atoms of the (meth) acrylic acid include n-butyl (meth) acrylate, isobutyl (meth) acrylate, t-butyl (meth) acrylate, and 2-ethylhexyl. Examples thereof include (meth) acrylate, n-octyl (meth) acrylate, lauryl (meth) acrylate, tridecyl (meth) acrylate, and stearyl (meth) acrylate.
また、上記(メタ)アクリル酸の炭素数6~18のアルキルエステルとしては、具体的には、例えば、2-エチルヘキシル(メタ)アクリレート、n-オクチル(メタ)アクリレート、ラウリル(メタ)アクリレート、トリデシル(メタ)アクリレート、ステアリル(メタ)アクリレート等が挙げられる。 Specific examples of the alkyl ester having 6 to 18 carbon atoms of the (meth) acrylic acid include 2-ethylhexyl (meth) acrylate, n-octyl (meth) acrylate, lauryl (meth) acrylate, and tridecyl. Examples thereof include (meth) acrylate and stearyl (meth) acrylate.
なかでも、分散安定性の観点から、2-エチルヘキシル(メタ)アクリレートを好適に使用することができる。 Among them, 2-ethylhexyl (meth) acrylate can be preferably used from the viewpoint of dispersion stability.
上記共重合体(b1-1)の重合に必要に応じて用いられる、長鎖不飽和モノマー以外の不飽和モノマーとしては、上記に列挙したような長鎖不飽和モノマー以外の不飽和モノマーであれば、特に限定されないが、例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート等の(メタ)アクリル酸の炭素数1~3のアルキルエステル;グリシジル(メタ)アクリレートと酢酸、プロピオン酸等の炭素数2~3のモノカルボン酸化合物との付加物;イタコン酸、無水イタコン酸、クロトン酸、マレイン酸、無水マレイン酸、フマル酸、シトラコン酸等の(メタ)アクリル酸以外のα,β-不飽和カルボン酸とメチルアルコール、プロピルアルコール等の炭素数1~3のモノアルコールとのモノ又はジエステル化合物;(メタ)アクリロニトリル等のシアノ基含有不飽和化合物;酢酸ビニルのようなビニルエステル化合物;エチルビニルエーテル、メチルビニルエーテル等のビニルエーテル化合物;エチレン、プロピレン、塩化ビニル、塩化ビニリデン等のα-オレフィン系化合物等を挙げることができる。長鎖不飽和モノマー以外の不飽和モノマーには、2-ヒドロキシエチル(メタ)アクリレート等のように、上記に列挙した不飽和モノマーを水酸基等で置換したものも含まれる。 The unsaturated monomer other than the long-chain unsaturated monomer used as necessary for the polymerization of the copolymer (b1-1) may be an unsaturated monomer other than the long-chain unsaturated monomer as listed above. For example, the alkyl ester of (meth) acrylic acid having 1 to 3 carbon atoms such as methyl (meth) acrylate, ethyl (meth) acrylate, and propyl (meth) acrylate; glycidyl (meth) acrylate and acetic acid is not particularly limited. , Additives with monocarboxylic acid compounds having 2-3 carbon atoms such as propionic acid; other than (meth) acrylic acids such as itaconic acid, itaconic anhydride, crotonic acid, maleic acid, maleic anhydride, fumaric acid, citraconic acid, etc. Α, β-unsaturated carboxylic acid and mono or diester compound with 1 to 3 carbon atoms such as methyl alcohol and propyl alcohol; cyano group-containing unsaturated compound such as (meth) acrylonitrile; vinyl acetate and the like. Vinyl ester compounds; vinyl ether compounds such as ethyl vinyl ether and methyl vinyl ether; α-olefin compounds such as ethylene, propylene, vinyl chloride and vinylidene chloride can be mentioned. Unsaturated monomers other than the long-chain unsaturated monomer also include those in which the unsaturated monomers listed above are replaced with hydroxyl groups or the like, such as 2-hydroxyethyl (meth) acrylate.
上記共重合体(b1-1)を製造するための重合は、通常、ラジカル重合開始剤を用いて行なうことができる。ラジカル重合開始剤としては、例えば2,2’-アゾビスイソブチロニトリル、2,2’-アゾビス(2,4-ジメチルバレロニトリル)等のアゾ系開始剤;ベンゾイルパーオキサイド、ラウリルパーオキサイド、t-ブチルパーオクトエート、t-ブチルパーオキシ-2-エチルヘキサノエート等の過酸化物系開始剤等が挙げられ、これらの重合開始剤は一般に重合に供されるモノマー100質量部当り0.2~10質量部程度、好ましくは0.5~5質量部の範囲内で使用できる。重合時の反応温度は、通常60~160℃程度であり、重合時の反応時間は、通常1~15時間程度である。 The polymerization for producing the above-mentioned copolymer (b1-1) can usually be carried out using a radical polymerization initiator. Examples of the radical polymerization initiator include azo-based initiators such as 2,2'-azobisisobutyronitrile and 2,2'-azobis (2,4-dimethylvaleronitrile); benzoyl peroxide, lauryl peroxide, and the like. Examples thereof include peroxide-based initiators such as t-butylperoctate and t-butylperoxy-2-ethylhexanoate, and these polymerization initiators are generally 0 per 100 parts by mass of a monomer to be polymerized. It can be used in the range of about 2 to 10 parts by mass, preferably 0.5 to 5 parts by mass. The reaction temperature during polymerization is usually about 60 to 160 ° C., and the reaction time during polymerization is usually about 1 to 15 hours.
上記共重合体(b1-1)の分子量は、通常、重量平均分子量で5000~100000程度、好ましくは5000~50000程度の範囲内である。上記範囲の分子量を有する共重合体を分散安定剤として用いることによって、分散粒子の安定化により、凝集及び沈降が抑制され、かつ粘度が高すぎず扱いやすい塗料を得ることができるため、好ましい。 The molecular weight of the copolymer (b1-1) is usually in the range of about 5,000 to 100,000, preferably about 5,000 to 50,000 in terms of weight average molecular weight. By using a copolymer having a molecular weight in the above range as a dispersion stabilizer, aggregation and sedimentation are suppressed by stabilizing dispersed particles, and a coating material that is not too viscous and easy to handle can be obtained, which is preferable.
上記共重合体(b1-1)は、単独又は2種以上を併用して使用することができる。また、上記高分子分散安定剤(b1)として、必要に応じて上記共重合体(b1-1)以外のその他の分散安定剤(b1-2)を使用することができる。 The above-mentioned copolymer (b1-1) can be used alone or in combination of two or more. Further, as the polymer dispersion stabilizer (b1), other dispersion stabilizers (b1-2) other than the copolymer (b1-1) can be used, if necessary.
上記その他の分散安定剤(b1-2)は、例えば下記(1)~(7)に例示するものを使用することができる。
(1)ヒドロキシ酸などの水酸基を含有する脂肪酸の自己縮合ポリエステルとアクリル酸グリシジル又はメタクリル酸グリシジルを付加して分子中に約1.0個の重合性不飽和基を導入したポリエステルマクロモノマー。
(2)上記(1)のポリエステルマクロモノマーとメチルメタクリレート及び/又はその他の(メタ)アクリル酸エステル、ビニルモノマーとを共重合した櫛型ポリマー。
(3)上記(2)に少量のグリシジル(メタ)アクリレートを共重合させておき、そのグリシジル基に後から(メタ)アクリル酸を付加して不飽和基を導入したもの。
(4)アルキルメラミン樹脂。
(5)脂肪酸含有量15%以上のアルキド樹脂及び/又はそれに重合性不飽和基を導入したもの。重合性不飽和基を導入する方法としては、例えばアルキド樹脂中のカルボキシル基に(メタ)アクリル酸グリシジルを付加する方法が挙げられる。
(6)オイルフリーポリエステル樹脂、脂肪酸含有量15%以上のアルキド樹脂及び/又はそれに重合性不飽和基を導入したもの。
(7)重合性不飽和基を導入したセルロースアセテートブチレート。重合性不飽和基を導入する方法としては、例えばセルロースアセテートブチレートにイソシアネートエチルメタクリレートを付加する方法が挙げられる。
As the other dispersion stabilizer (b1-2), for example, those exemplified in the following (1) to (7) can be used.
(1) A polyester macromonomer in which a self-condensing polyester of a fatty acid containing a hydroxyl group such as a hydroxy acid and glycidyl acrylate or glycidyl methacrylate are added to introduce about 1.0 polymerizable unsaturated groups into the molecule.
(2) A comb-shaped polymer obtained by copolymerizing the polyester macromonomer of (1) above with methyl methacrylate and / or other (meth) acrylic acid ester or vinyl monomer.
(3) An unsaturated group is introduced by copolymerizing a small amount of glycidyl (meth) acrylate with the above (2) and then adding (meth) acrylic acid to the glycidyl group.
(4) Alkyl melamine resin.
(5) An alkyd resin having a fatty acid content of 15% or more and / or a product having a polymerizable unsaturated group introduced therein. Examples of the method for introducing the polymerizable unsaturated group include a method of adding glycidyl (meth) acrylate to the carboxyl group in the alkyd resin.
(6) An oil-free polyester resin, an alkyd resin having a fatty acid content of 15% or more, and / or a resin having a polymerizable unsaturated group introduced therein.
(7) Cellulose acetate butyrate having a polymerizable unsaturated group introduced therein. Examples of the method for introducing a polymerizable unsaturated group include a method for adding isocyanate ethyl methacrylate to cellulose acetate butyrate.
上記その他の分散安定剤(b1-2)としては、分散安定性及び貯蔵安定性の観点から、(3)の分散安定剤を好適に用いることができ、構成成分である自己縮合ポリエステルとしては、アルキル鎖の炭素数が10~25であるヒドロキシアルキル基を有する脂肪酸を好適に用いることができる。なかでも、該脂肪酸としては、分散安定性の観点から12-ヒドロキシステアリン酸を好適に用いることができる。また、その他の分散安定剤(b1-2)が該脂肪酸を含有する場合の脂肪酸の含有量は、シェル部を構成する重合性不飽和モノマー成分の総量を基準として、0.1~30.0質量%が好ましく、1.0~25.0質量%がより好ましい。 As the other dispersion stabilizer (b1-2), the dispersion stabilizer of (3) can be preferably used from the viewpoint of dispersion stability and storage stability, and the self-condensing polyester as a constituent component is A fatty acid having a hydroxyalkyl group having 10 to 25 carbon atoms in the alkyl chain can be preferably used. Among them, 12-hydroxystearic acid can be preferably used as the fatty acid from the viewpoint of dispersion stability. When the other dispersion stabilizer (b1-2) contains the fatty acid, the fatty acid content is 0.1 to 30.0 based on the total amount of the polymerizable unsaturated monomer components constituting the shell portion. The mass% is preferable, and 1.0 to 25.0 mass% is more preferable.
上記脂肪酸の自己縮合には、触媒を使用することが好ましい。該触媒としては、例えば、硫酸、パラトルエンスルホン酸、メタンスルホン酸、塩酸、燐酸などを例示することができる。 It is preferable to use a catalyst for the self-condensation of the above fatty acids. Examples of the catalyst include sulfuric acid, paratoluenesulfonic acid, methanesulfonic acid, hydrochloric acid, phosphoric acid and the like.
上記高分子分散安定剤(b1)として、共重合体(b1-1)とその他の分散安定剤(b1-2)を併用する場合、その配合比率は、分散安定性および塗装時の耐タレ性の観点から、共重合体(b1-1)/その他の分散安定剤(b1-2)の質量比で、99/1~20/80であることが好ましく、85/15~40/60であることがより好ましい。 When the copolymer (b1-1) and other dispersion stabilizer (b1-2) are used in combination as the polymer dispersion stabilizer (b1), the blending ratio thereof is dispersion stability and sagging resistance during coating. From the viewpoint of the above, the mass ratio of the copolymer (b1-1) / other dispersion stabilizer (b1-2) is preferably 99/1 to 20/80, preferably 85/15 to 40/60. Is more preferable.
上記重合に使用される有機溶剤としては、該重合により生成するアクリル樹脂粒子 (b3)は実質的に溶解しないが、上記高分子分散安定剤(b1)及び上記重合性不飽和モノマー(b2)に対しては良溶媒となる有機溶剤が包含される。かかる有機溶剤の具体例としては、ヘキサン、ヘプタン、オクタン等の脂肪族炭化水素系溶剤;ベンゼン、トルエン、キシレン、「スワゾール1000」(コスモ石油社製、商品名、高沸点石油系溶剤)等の芳香族炭化水素系溶剤;イソプロパノール、n-ブタノール、iso-ブタノール、2-エチルヘキサノール等のアルコール系溶剤;セロソルブ、ブチルセロソルブ、ジエチレングリコールモノブチルエーテル等のエーテル系溶剤;メチルイソブチルケトン、ジイソブチルケトン、メチルエチルケトン、メチルヘキシルケトン、エチルブチルケトン等のケトン系溶剤;酢酸エチル、酢酸イソブチル、酢酸アミル、2-エチルヘキシルアセテート等のエステル系溶剤等を挙げることができる。これらの有機溶剤は、単独で又は2種以上を併用して用いることができる。 As the organic solvent used for the polymerization, the acrylic resin particles (b3) produced by the polymerization are substantially insoluble, but the polymer dispersion stabilizer (b1) and the polymerizable unsaturated monomer (b2) are used. On the other hand, an organic solvent which is a good solvent is included. Specific examples of such organic solvents include aliphatic hydrocarbon solvents such as hexane, heptane, and octane; benzene, toluene, xylene, "Swazole 1000" (manufactured by Cosmo Petroleum Co., Ltd., trade name, high boiling point petroleum solvent) and the like. Aromatic hydrocarbon solvents; alcohol solvents such as isopropanol, n-butanol, iso-butanol, 2-ethylhexanol; ether solvents such as cellosolve, butyl cellosolve, diethylene glycol monobutyl ether; methyl isobutyl ketone, diisobutyl ketone, methyl ethyl ketone, methyl Ketone solvents such as hexyl ketone and ethyl butyl ketone; ester solvents such as ethyl acetate, isobutyl acetate, amyl acetate and 2-ethylhexyl acetate can be mentioned. These organic solvents can be used alone or in combination of two or more.
上記重合性不飽和モノマー(b2)としては、重合性に優れ、かつ高分子分散安定剤(b1)のモノマー成分として用いたモノマーの有する炭素数よりも炭素数の小さい不飽和モノマーを使用するのが、分散重合体粒子として形成されやすい点から好適である。 As the polymerizable unsaturated monomer (b2), an unsaturated monomer having excellent polymerizable properties and having a smaller carbon number than the monomer used as the monomer component of the polymer dispersion stabilizer (b1) is used. However, it is preferable because it is easily formed as dispersed polymer particles.
このような重合性不飽和モノマーとしては、例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、n-ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、t-ブチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、n-オクチル(メタ)アクリレート、ラウリル(メタ)アクリレート、トリデシル(メタ)アクリレート、ステアリル(メタ)アクリレート等の(メタ)アクリル酸の炭素数1~18のアルキル又はシクロアルキルエステル;2-ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、3-ヒドロキシプロピル(メタ)アクリレート、4-ヒドロキシブチル(メタ)アクリレート等の(メタ)アクリル酸と炭素数2~8の2価アルコールとのモノエステル化物;メトキシブチル(メタ)アクリレート、メトキシエチル(メタ)アクリレート、エトキシブチル(メタ)アクリレート等の(メタ)アクリル酸のアルコキシアルキルエステル;ベンジル(メタ)アクリレート等の芳香族アルコールの(メタ)アクリル酸とのエステル;グリシジル(メタ)アクリレートと酢酸、プロピオン酸、オレイン酸、p-t-ブチル安息香酸等の炭素数2~18のモノカルボン酸化合物との付加物;(メタ)アクリル酸と「カ-ジユラE10」等のモノエポキシ化合物との付加物;スチレン、α-メチルスチレン、ビニルトルエン、p-クロルスチレン、p-t-ブチルスチレン等のビニル芳香族化合物;イタコン酸、無水イタコン酸、クロトン酸、マレイン酸、無水マレイン酸、フマル酸、シトラコン酸等の(メタ)アクリル酸以外のα,β-不飽和カルボン酸とメチルアルコール、ブチルアルコール、ヘキシルアルコール、ステアリルアルコール等の炭素数1~18のモノアルコールとのモノ又はジエステル化合物;「ビスコート8F」、「ビスコート8FM」、「ビスコート3F」、「ビスコート3FM」(何れも大阪有機化学(株)製、商品名、側鎖にフッ素原子を有する(メタ)アクリレート化合物)、パーフルオロシクロヘキシル(メタ)アクリレート、パーフルオロヘキシルエチレン等のフッ素原子含有化合物;(メタ)アクリロニトリル等のシアノ基含有不飽和化合物;酢酸ビニル、安息香酸ビニル、「ベオバ(VEOVA)」(シェル(株)製)のようなビニルエステル化合物;n-ブチルビニルエーテル、エチルビニルエーテル、メチルビニルエーテル等のビニルエーテル化合物;1,6-ヘキサンジオールのジ(メタ)アクリレート、トリメチロールプロパンのトリ(メタ)アクリレート、ジビニルベンゼン等のポリビニル化合物;エチレン、プロピレン、塩化ビニル、塩化ビニリデン等のα-オレフィン系化合物等を挙げることができる。 Examples of such polymerizable unsaturated monomer include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, and t-butyl (meth) acrylate. ) Acrylate, 2-ethylhexyl (meth) acrylate, cyclohexyl (meth) acrylate, n-octyl (meth) acrylate, lauryl (meth) acrylate, tridecyl (meth) acrylate, stearyl (meth) acrylate and other (meth) acrylic acids Alkyl or cycloalkyl ester having 1 to 18 carbon atoms; 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate and the like ( Monoesteride of meta) acrylic acid and divalent alcohol having 2 to 8 carbon atoms; alkoxyalkyl of (meth) acrylic acid such as methoxybutyl (meth) acrylate, methoxyethyl (meth) acrylate, ethoxybutyl (meth) acrylate Ester; Ester of aromatic alcohol such as benzyl (meth) acrylate with (meth) acrylic acid; glycidyl (meth) acrylate and acetic acid, propionic acid, oleic acid, pt-butylbenzoic acid and the like having 2 to 18 carbon atoms. Additives with monocarboxylic acid compounds; Additives with (meth) acrylic acid and monoepoxy compounds such as "Cajyura E10"; styrene, α-methylstyrene, vinyltoluene, p-chlorostyrene, pt -Vinyl aromatic compounds such as butylstyrene; with α, β-unsaturated carboxylic acids other than (meth) acrylic acids such as itaconic acid, itaconic anhydride, crotonic acid, maleic acid, maleic anhydride, fumaric acid, and citraconic acid. Mono or diester compounds with monoalcolate having 1 to 18 carbon atoms such as methyl alcohol, butyl alcohol, hexyl alcohol, stearyl alcohol; "Viscoat 8F", "Viscoat 8FM", "Viscoat 3F", "Viscoat 3FM" (all) Made by Osaka Organic Chemical Co., Ltd., trade name, (meth) acrylate compound having a fluorine atom in the side chain), perfluorocyclohexyl (meth) acrylate, fluorine atom-containing compound such as perfluorohexylethylene; (meth) acrylonitrile, etc. Cyano group-containing unsaturated compound; vinyl acetate, vinyl benzoate, "VEOVA" (manufactured by Shell Co., Ltd.) ); Vinyl ether compounds such as n-butyl vinyl ether, ethyl vinyl ether, methyl vinyl ether; di (meth) acrylate of 1,6-hexanediol, tri (meth) acrylate of trimethylpropane, divinylbenzene and the like. Polyvinyl compounds; α-olefin compounds such as ethylene, propylene, vinyl chloride, and vinylidene chloride can be mentioned.
アクリル樹脂粒子(b3)を形成する重合性不飽和モノマー(b2)は、前記の通り、高分子分散安定剤(b1)で用いるモノマー成分の炭素数よりも炭素数が小さいモノマーを使用することによって粒子成分を安定に形成することができるが、この観点から、炭素数8以下、好ましくは4以下の(メタ)アクリル酸エステル化合物、ビニル芳香族化合物、(メタ)アクリロニトリル、水酸基含有重合性不飽和モノマー、酸基含有重合性不飽和モノマーなどを含有することが好ましく、なかでもヒドロキシエチル(メタ)アクリル酸エステルを含有することが特に好ましい。また、コア部の構成成分として、水酸基含有重合性不飽和モノマーを含有する場合、水酸基含有重合性不飽和モノマーの含有量は、非水ディスパージョン樹脂を構成する重合性不飽和モノマー成分の総量を基準として、1~60質量%が好ましく、10~55質量%がより好ましく、15~50質量%が特に好ましい。 As described above, the polymerizable unsaturated monomer (b2) forming the acrylic resin particles (b3) is made by using a monomer having a smaller number of carbon atoms than the number of carbon atoms of the monomer component used in the polymer dispersion stabilizer (b1). Particle components can be stably formed, but from this viewpoint, (meth) acrylic acid ester compounds, vinyl aromatic compounds, (meth) acrylonitrile, and hydroxyl group-containing polymerizable unsaturated compounds having 8 or less carbon atoms, preferably 4 or less carbon atoms. It is preferable to contain a monomer, an acid group-containing polymerizable unsaturated monomer, and the like, and it is particularly preferable to contain a hydroxyethyl (meth) acrylic acid ester. When a hydroxyl group-containing polymerizable unsaturated monomer is contained as a constituent component of the core portion, the content of the hydroxyl group-containing polymerizable unsaturated monomer is the total amount of the polymerizable unsaturated monomer component constituting the non-aqueous dispersion resin. As a reference, 1 to 60% by mass is preferable, 10 to 55% by mass is more preferable, and 15 to 50% by mass is particularly preferable.
上記重合性不飽和モノマー(b2)の重合は、通常ラジカル重合開始剤を用いて行なわれる。使用可能なラジカル重合開始剤としては、例えば2,2’-アゾビスイソブチロニトリル、2,2’-アゾビス(2,4-ジメチルバレロニトリル)等のアゾ系開始剤;ベンゾイルパーオキサイド、ラウリルパーオキサイド、t-ブチルパーオクトエート、t-ブチルパーオキシ-2-エチルヘキサノエート等の過酸化物系開始剤等が挙げられ、これら重合開始剤は一般に重合に供されるモノマー100質量部当り0.2~10質量部程度、好ましくは0.5~5質量部の範囲内で使用できる。 The polymerization of the polymerizable unsaturated monomer (b2) is usually carried out using a radical polymerization initiator. Examples of the radical polymerization initiator that can be used include azo-based initiators such as 2,2'-azobisisobutyronitrile and 2,2'-azobis (2,4-dimethylvaleronitrile); benzoyl peroxide and lauryl. Examples thereof include peroxide-based initiators such as peroxide, t-butylperoctate, and t-butylperoxy-2-ethylhexanoate, and these polymerization initiators are generally 100 parts by mass of a monomer to be subjected to polymerization. It can be used in the range of about 0.2 to 10 parts by mass, preferably 0.5 to 5 parts by mass.
上記重合の際に存在させる高分子分散安定剤(b1)と重合性不飽和モノマー(b2)との使用割合は、高分子分散安定剤(b1)/重合性不飽和モノマー(b2)の質量比で、10/90~60/40であることが好ましく、20/80~50/50であることがより好ましい。 The ratio of the polymer dispersion stabilizer (b1) and the polymerizable unsaturated monomer (b2) present during the polymerization is the mass ratio of the polymer dispersion stabilizer (b1) / the polymerizable unsaturated monomer (b2). It is preferably 10/90 to 60/40, and more preferably 20/80 to 50/50.
更に、有機溶剤中における高分子分散安定剤(b1)と重合性不飽和モノマー(b2)との合計濃度は、通常、30~70質量%程度、好ましくは30~60質量%程度である。
重合は、それ自体既知の方法で行なうことができ、重合時の反応温度は通常60~160℃程度、重合時の反応時間は通常1~15時間程度である。
Further, the total concentration of the polymer dispersion stabilizer (b1) and the polymerizable unsaturated monomer (b2) in the organic solvent is usually about 30 to 70% by mass, preferably about 30 to 60% by mass.
The polymerization can be carried out by a method known per se, and the reaction temperature at the time of polymerization is usually about 60 to 160 ° C., and the reaction time at the time of polymerization is usually about 1 to 15 hours.
上記のようにして重合反応を行なうことにより、液相は有機溶剤に高分子分散安定剤(b1)が溶解したものであり、固相は重合性不飽和モノマー(b2)が重合したアクリル樹脂粒子(b3)である非水ディスパージョン樹脂(b)の安定な分散液を得ることができる。非水ディスパージョン樹脂(b)の平均粒子径は、通常約0.1~1.0μmの範囲である。非水ディスパージョン樹脂(b)の平均粒子径を上記範囲とすることによって、非水分散液の粘度が高くなりすぎず、かつ塗料の貯蔵中の非水ディスパージョン樹脂(b)の膨潤又は凝集を抑制することができるため、好ましい。 By carrying out the polymerization reaction as described above, the liquid phase is a polymer dispersion stabilizer (b1) dissolved in an organic solvent, and the solid phase is acrylic resin particles obtained by polymerizing a polymerizable unsaturated monomer (b2). A stable dispersion of the non-aqueous dispersion resin (b) according to (b3) can be obtained. The average particle size of the non-aqueous dispersion resin (b) is usually in the range of about 0.1 to 1.0 μm. By setting the average particle size of the non-aqueous dispersion resin (b) in the above range, the viscosity of the non-aqueous dispersion does not become too high, and the non-aqueous dispersion resin (b) swells or aggregates during storage of the paint. Is preferable because it can suppress.
尚、非水ディスパージョン樹脂(b)の粒子径測定は、「COULTER N4型サブミクロン粒子分析装置」(商品名、ベックマン・コールター社製)により測定される。 The particle size of the non-aqueous dispersion resin (b) is measured by a "COOLTER N4 type submicron particle analyzer" (trade name, manufactured by Beckman Coulter).
非水ディスパージョン樹脂(b)の製造においては、高分子分散安定剤(b1)とアクリル樹脂粒子(b3)とを結合させることによって、貯蔵安定性及び機械的特性を向上させることが好ましい。 In the production of the non-aqueous dispersion resin (b), it is preferable to improve the storage stability and mechanical properties by binding the polymer dispersion stabilizer (b1) and the acrylic resin particles (b3).
高分子分散安定剤(b1)とアクリル樹脂粒子(b3)とを結合させる方法としては、例えば、予め高分子分散安定剤(b1)を製造する段階において、水酸基、酸基、酸無水基、エポキシ基、メチロール基、イソシアネート基、アミド基、アミノ基等の官能基を有するモノマー成分を高分子分散安定剤(b1)を形成するモノマーの一部として共重合させておき、更にアクリル樹脂粒子(b3)を形成する重合性不飽和モノマー(b2)の一部として上記官能基と反応する水酸基、酸基、酸無水基、エポキシ基、メチロール基、イソシアネート基、アミド基、アミノ基等の官能基を有するモノマーを用いることによって行なうことができる。これらの組合せとしては、例えばイソシアネート基と水酸基、イソシアネート基とメチロール基、エポキシ基と酸(無水)基、エポキシ基とアミノ基、イソシアネート基とアミド基、酸(無水)基と水酸基等を挙げることができる。 As a method for binding the polymer dispersion stabilizer (b1) and the acrylic resin particles (b3), for example, at the stage of producing the polymer dispersion stabilizer (b1) in advance, a hydroxyl group, an acid group, an acid anhydride group, and an epoxy A monomer component having a functional group such as a group, a methylol group, an isocyanate group, an amide group, or an amino group is copolymerized as a part of a monomer forming a polymer dispersion stabilizer (b1), and further acrylic resin particles (b3). ) Is formed as a part of the polymerizable unsaturated monomer (b2), which is a functional group such as a hydroxyl group, an acid group, an acid anhydride group, an epoxy group, a methylol group, an isocyanate group, an amide group or an amino group that reacts with the functional group. This can be done by using the monomer having. Examples of these combinations include isocyanate group and hydroxyl group, isocyanate group and methylol group, epoxy group and acid (anhydrous) group, epoxy group and amino group, isocyanate group and amide group, acid (anhydrous) group and hydroxyl group and the like. Can be done.
このような官能基を有するモノマーとしては、例えば、(メタ)アクリル酸、クロトン酸、マレイン酸、無水マレイン酸、イタコン酸、無水イタコン酸、フマル酸、シトラコン酸等のα,β-エチレン性不飽和カルボン酸;グリシジル(メタ)アクリレート、ビニルグリシジルエーテル、アリルグリシジルエーテル等のグリシジル基含有化合物;(メタ)アクリルアミド、N,N-ジメチル(メタ)アクリルアミド、N-アルコキシメチル(メタ)アクリルアミド、ジアセトンアクリルアミド、N-メチロール(メタ)アクリルアミド等のカルボン酸アミド化合物;p-スチレンスルホンアミド、N-メチル-p-スチレンスルホンアミド、N,N-ジメチル-p-スチレンスルホンアミド等のスルホン酸アミド基含有化合物;(メタ)アクリル酸-t-ブチルアミノエチル等のアミノ基含有化合物;2-ヒドロキシエチル(メタ)アクリレートとリン酸又はリン酸エステル化合物との縮合物、グリシジル(メタ)アクリレート等のグリシジル基を有する化合物のグリシジル基にリン酸又はリン酸エステル化合物を付加させたもの等のリン酸基含有化合物;2-アクリルアミド-2-メチル-プロパンスルホン酸等のスルホン酸基含有化合物;m-イソプロペニル-α,α-ジメチルベンジルイソシアネート、イソホロンジイソシアネート又はトリレンジイソシアネートとヒドロキシ(メタ)アクリレートとの等モル付加物、イソシアノエチルメタクリレート等のイソシアネート基含有化合物等を挙げることができる。 Examples of the monomer having such a functional group include α, β-ethylene-free substances such as (meth) acrylate, crotonic acid, maleic acid, maleic anhydride, itaconic acid, itaconic anhydride, fumaric acid, and citraconic acid. Saturated carboxylic acid; glycidyl group-containing compounds such as glycidyl (meth) acrylate, vinyl glycidyl ether, allyl glycidyl ether; (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N-alkoxymethyl (meth) acrylamide, diacetone Carboxylic acid amide compounds such as acrylamide and N-methylol (meth) acrylamide; containing sulfonic acid amide groups such as p-styrene sulfonamide, N-methyl-p-styrene sulfonamide and N, N-dimethyl-p-styrene sulfonamide. Compounds; Amino group-containing compounds such as (meth) acrylate-t-butylaminoethyl; Condensations of 2-hydroxyethyl (meth) acrylate and phosphoric acid or phosphate ester compounds, glycidyl groups such as glycidyl (meth) acrylate A phosphate group-containing compound such as a glycidyl group of a compound having a phosphate or a phosphate ester compound added; a sulfonic acid group-containing compound such as 2-acrylamide-2-methyl-propanesulfonic acid; m-isopropenyl. Examples thereof include an equimolar addition of -α, α-dimethylbenzyl isocyanate, isophorone diisocyanate or tolylene diisocyanate and hydroxy (meth) acrylate, and an isocyanate group-containing compound such as isocyanoethyl methacrylate.
また、高分子分散安定剤(b1)とアクリル樹脂粒子(b3)とを結合させる別の方法として、重合性二重結合を有する高分子分散安定剤(b1)の存在下で不飽和モノマーを重合させることによって行なうことができる。 Further, as another method for binding the polymer dispersion stabilizer (b1) and the acrylic resin particles (b3), an unsaturated monomer is polymerized in the presence of the polymer dispersion stabilizer (b1) having a polymerizable double bond. It can be done by letting it.
高分子分散安定剤(b1)への重合性二重結合の導入は、例えば、上記アクリル樹脂粒子(b3)の共重合成分としてカルボン酸、リン酸、スルホン酸等の酸基含有モノマーを用い、この酸基にグリシジル(メタ)アクリレート、アリルグリシジルエーテル等のグリシジル基含有不飽和モノマーを反応せしめることによって行なうことができる。また、逆にグリシジル基を高分子分散安定剤(b1)に含有させておいてこれに酸基含有不飽和モノマーを反応せしめることによっても行なうことができる。 For the introduction of the polymerizable double bond into the polymer dispersion stabilizer (b1), for example, an acid group-containing monomer such as carboxylic acid, phosphoric acid, or sulfonic acid is used as the copolymerization component of the acrylic resin particles (b3). This can be carried out by reacting this acid group with a glycidyl group-containing unsaturated monomer such as glycidyl (meth) acrylate or allyl glycidyl ether. On the contrary, it can also be carried out by containing a glycidyl group in the polymer dispersion stabilizer (b1) and reacting it with an acid group-containing unsaturated monomer.
上記グリシジル基含有モノマーとカルボン酸基含有不飽和モノマーとの反応は、通常、重合禁止剤の存在下に、ゲル化などの反応上の問題を起こすことなく、エポキシ基とカルボン酸基とが円滑に反応するような条件下で行うことができ、120~170℃で3時間~15時間加熱するのが適している。この反応において、ジメチルアミノエタノールなどの3級アミン、臭化テトラエチルアンモニウム、臭化テトラブチルアンモニウムなどの4級アンモニウム塩等のエステル化反応触媒を用いることができ、さらに不活性な有機溶媒を使用してもよい。 In the reaction between the glycidyl group-containing monomer and the carboxylic acid group-containing unsaturated monomer, the epoxy group and the carboxylic acid group are usually smooth in the presence of a polymerization inhibitor without causing reaction problems such as gelation. It can be carried out under conditions that react with, and it is suitable to heat at 120 to 170 ° C. for 3 to 15 hours. In this reaction, an esterification reaction catalyst such as a tertiary amine such as dimethylaminoethanol, a quaternary ammonium salt such as tetraethylammonium bromide or tetrabutylammonium bromide can be used, and an inert organic solvent is used. You may.
上記重合禁止剤としては、例えば、ハイドロキノン、ハイドロキノンモノメチルエーテル、ピロカテコール、p-t-ブチルカテコールなどのヒドロキシ化合物;ニトロベンゼン、ニトロ安息香酸、o-,m-又はp-ジニトロベンゼン、2,4-ジニトロトルエン、2,4-ジニトロフェノール、トリニトロベンゼン、ピクリン酸などのニトロ化合物;p-ベンゾキノン、ジクロロベンゾキノン、クロルアニル、アンスラキノン、フェナンスロキノンなどのキノン化合物;ニトロソベンゼン、ニトロソ-β-ナフトールなどのニトロソ化合物等のラジカル重合禁止剤が挙げられ、これらはそれぞれ単独でもしくは2種以上組み合わせて使用することができる。 Examples of the polymerization inhibitor include hydroxy compounds such as hydroquinone, hydroquinone monomethyl ether, pyrocatechol, and pt-butylcatechol; nitrobenzene, nitrobenzoic acid, o-, m- or p-dinitrobenzene, 2,4-. Nitro compounds such as dinitrotoluene, 2,4-dinitrophenol, trinitrobenzene, picric acid; quinone compounds such as p-benzoquinone, dichlorobenzoquinone, chloranyl, anthraquinone, phenanthroquinone; nitrosobenzene, nitroso-β-naphthol, etc. Examples thereof include radical polymerization inhibitors such as nitroso compounds, which can be used alone or in combination of two or more.
また、高分子分散安定剤(b1)とアクリル樹脂粒子(b3)とを結合させる更に別の方法として、高分子分散安定剤(b1)とアクリル樹脂粒子(b3)とにお互いに反応しない官能基を導入した非水分散液を製造した後、このものに両者を結合させる結合剤を反応させることによっても行なうことができる。 Further, as yet another method for binding the polymer dispersion stabilizer (b1) and the acrylic resin particles (b3), a functional group that does not react with the polymer dispersion stabilizer (b1) and the acrylic resin particles (b3). It can also be carried out by producing a non-aqueous dispersion liquid into which is introduced, and then reacting this with a binder that binds the two.
具体的には、例えば水酸基含有高分子分散安定剤及び有機溶剤の存在下で水酸基含有不飽和モノマーを単独で又は他の不飽和モノマーとの混合物として重合し、両者に水酸基を含有する非水分散液を製造した後、ポリイソシアネート化合物等を配合して常温で数時間~数日間、60~100℃程度で1~5時間程度反応させることにより行なうことができる。 Specifically, for example, in the presence of a hydroxyl group-containing polymer dispersion stabilizer and an organic solvent, the hydroxyl group-containing unsaturated monomer is polymerized alone or as a mixture with other unsaturated monomers, and both are non-aqueous dispersion containing a hydroxyl group. After producing the liquid, it can be carried out by blending a polyisocyanate compound or the like and reacting at room temperature for several hours to several days and at about 60 to 100 ° C. for about 1 to 5 hours.
ポリイソシアネート化合物としては、分子中に2個以上のイソシアネート基を有するものであればよく、例えば、トリレンジイソシアネート、キシリレンジイソシアネート、4,4’-ジフェニルメタンジイソシアネート等の芳香族ジイソシアネート又はそれらの水素化物;ヘキサメチレンジイソシアネート、リジンジイソシアネート、ダイマー酸(トール油脂肪酸の二量化物)ジイソシアネート等の脂肪族ジイソシアネート;イソホロンジイソシアネート等の脂環式ジイソシアネート等を挙げることができる。 The polyisocyanate compound may be any compound having two or more isocyanate groups in the molecule, for example, aromatic diisocyanates such as tolylene diisocyanate, xylylene diisocyanate, 4,4'-diphenylmethane diisocyanate, or hydrides thereof. An aliphatic diisocyanate such as hexamethylene diisocyanate, lysine diisocyanate, dimer acid (dimerse of tall oil fatty acid) diisocyanate; alicyclic diisocyanate such as isophorone diisocyanate can be mentioned.
また、上記の他、酸基を含有する高分子分散安定剤(b1)及びアクリル樹脂粒子(b3)とポリエポキシドとの組合せ、エポキシ基を含有する高分子分散安定剤(b1)及びアクリル樹脂粒子(b3)とポリカルボン酸との組合せ、エポキシ基又はイソシアネート基を含有する高分子分散安定剤(b1)及びアクリル樹脂粒子(b3)とポリサルファイド化合物との組合せ等でも行なうことができる。 In addition to the above, a combination of an acid group-containing polymer dispersion stabilizer (b1) and acrylic resin particles (b3) and a polyepoxide, an epoxy group-containing polymer dispersion stabilizer (b1) and acrylic resin particles ( The combination of b3) and a polycarboxylic acid, the polymer dispersion stabilizer (b1) containing an epoxy group or an isocyanate group, the acrylic resin particles (b3), and a polysulfide compound can also be used.
ポリエポキシドとしては、例えばビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、ノボラック型エポキシ樹脂、エポキシ基含有アクリル系樹脂等;ポリカルボン酸としては、例えばアジピン酸、セバチン酸、アゼライン酸、イソフタル酸等;ポリサルファイドとしてはペンタメチレンジサルファイド、ヘキサメチレンジサルファイド、ポリ(エチレンジサルファイド)等が挙げられる。 Examples of the polyepoxide include bisphenol A type epoxy resin, bisphenol F type epoxy resin, novolak type epoxy resin, epoxy group-containing acrylic resin and the like; and examples of the polycarboxylic acid include adipic acid, sebatic acid, azelaic acid, isophthalic acid and the like; Examples of the polysulfide include pentamethylene disulfide, hexamethylene disulfide, and poly (ethylene disulfide).
以上のようにして、高分子分散安定剤(b1)とアクリル樹脂粒子(b3)とを化学的に結合させることができるが、この際に各種官能基及び/又は重合性二重結合を高分子分散安定剤(b1)及び/又はアクリル樹脂粒子(b3)に導入する量は、該高分子分散安定剤(b1)及び/又はアクリル樹脂粒子(b3)の一分子中に平均して少なくとも0.1個となる量であれば十分である。 As described above, the polymer dispersion stabilizer (b1) and the acrylic resin particles (b3) can be chemically bonded, and at this time, various functional groups and / or polymerizable double bonds are polymerized. The amount introduced into the dispersion stabilizer (b1) and / or the acrylic resin particles (b3) is at least 0 on average in one molecule of the polymer dispersion stabilizer (b1) and / or the acrylic resin particles (b3). The amount of one is sufficient.
上記非水ディスパージョン樹脂(b)における高分子分散安定剤(b1)とアクリル樹脂粒子(b3)の含有割合は、貯蔵安定性の観点から、高分子分散安定剤(b1)/アクリル樹脂粒子(b3)の質量比で、90/10~10/90が好ましく、80/20~30/70がより好ましい。 The content ratio of the polymer dispersion stabilizer (b1) and the acrylic resin particles (b3) in the non-aqueous dispersion resin (b) is the polymer dispersion stabilizer (b1) / acrylic resin particles (b1) / acrylic resin particles (b1) from the viewpoint of storage stability. In terms of the mass ratio of b3), 90/10 to 10/90 is preferable, and 80/20 to 30/70 is more preferable.
このようにして得られる非水ディスパージョン樹脂(b)は、高分子分散安定剤(b1)とアクリル樹脂粒子(b3)とが化学的に結合していることから貯蔵安定性に優れ、さらに形成された塗膜は化学的、機械的に優れた性質を示すことができる。 The non-aqueous dispersion resin (b) thus obtained is excellent in storage stability and further formed because the polymer dispersion stabilizer (b1) and the acrylic resin particles (b3) are chemically bonded. The resulting coating film can exhibit excellent chemical and mechanical properties.
第2の粘性調整剤(C)
第2の粘性調整剤(C)は、(c1)ポリイソシアネート化合物、(c2)数平均分子量が300以下の第1級モノアミン及び(c3)アミノ基を2個以上有し、かつ、数平均分子量が1000以上6000未満であるポリエーテルアミンの反応生成物を含み、該数平均分子量が1000以上6000未満であるポリエーテルアミン(c3)の配合割合が、該成分(c1)~(c3)の合計量を基準として、10~30質量%の範囲内である。
Second viscosity modifier (C)
The second viscosity modifier (C) has (c1) a polyisocyanate compound, (c2) a primary monoamine having a number average molecular weight of 300 or less, and (c3) two or more amino groups, and has a number average molecular weight. The compounding ratio of the polyether amine (c3) containing the reaction product of the polyether amine having a number of 1000 or more and less than 6000 and having the number average molecular weight of 1000 or more and less than 6000 is the total of the components (c1) to (c3). It is in the range of 10 to 30% by mass based on the amount.
ポリイソシアネート化合物(c1)
ポリイソシアネート化合物(c1)は、例えば、前記架橋剤(A2)の説明欄に記載したポリイソシアネート化合物を使用することができる。上記ポリイソシアネート化合物は、それぞれ単独で用いてもよく又は2種以上併用してもよい。
Polyisocyanate compound (c1)
As the polyisocyanate compound (c1), for example, the polyisocyanate compound described in the explanation column of the cross-linking agent (A2) can be used. The polyisocyanate compounds may be used alone or in combination of two or more.
上記ポリイソシアネート化合物(c1)としては、塗装時の耐タレ性、形成される塗膜の耐水白化性及び仕上がり外観等の観点から、脂肪族ポリイソシアネート化合物及び/又はその誘導体が好ましく、脂肪族ジイソシアネート化合物及び/又はそのイソシアヌレート体がより好ましい。なかでも、ヘキサメチレンジイソシアネート及び/又はそのイソシアヌレート体が好ましく、ヘキサメチレンジイソシアネートがより好ましい。 As the polyisocyanate compound (c1), an aliphatic polyisocyanate compound and / or a derivative thereof is preferable from the viewpoints of sagging resistance at the time of coating, water whitening resistance of the formed coating film, and finished appearance, and the aliphatic diisocyanate is preferable. Compounds and / or isocyanurates thereof are more preferred. Of these, hexamethylene diisocyanate and / or an isocyanurate form thereof is preferable, and hexamethylene diisocyanate is more preferable.
数平均分子量が300以下の第1級モノアミン(c2)
数平均分子量が300以下の第1級モノアミン(c2)としては、例えば、ベンジルアミン、エチルアミン、n-プロピルアミン、sec-プロピルアミン、n-ブチルアミン、sec-ブチルアミン、tert-ブチルアミン、n-ペンチルアミン、α-メチルブチルアミン、α-エチルプロピルアミン、β-エチルブチルアミン、ヘキシルアミン、オクチルアミン、2-エチルヘキシルアミン、n-デシルアミン、1-アミノオクタデカン(ステアリルアミン)、シクロヘキシルアミン、アニリン、2-(2-アミノエトキシ)エタノール等を使用することができる。該第1級モノアミン(c2)は、それぞれ単独で又は2種以上組み合わせて使用することができる。
Primary monoamine (c2) with a number average molecular weight of 300 or less
Examples of the primary monoamine (c2) having a number average molecular weight of 300 or less include benzylamine, ethylamine, n-propylamine, sec-propylamine, n-butylamine, sec-butylamine, tert-butylamine, and n-pentylamine. , Α-Methylbutylamine, α-ethylpropylamine, β-ethylbutylamine, hexylamine, octylamine, 2-ethylhexylamine, n-decylamine, 1-aminooctadecane (stearylamine), cyclohexylamine, aniline, 2- (2) -Aminoethoxy) ethanol or the like can be used. The primary monoamine (c2) can be used alone or in combination of two or more.
上記数平均分子量が300以下の第1級モノアミン(c2)としては、塗装時の耐タレ性、形成される塗膜の耐水白化性及び仕上がり外観等の観点から、ベンゼン環を有する第1級モノアミンが好ましく、ベンジルアミンがより好ましい。 The primary monoamine (c2) having a number average molecular weight of 300 or less includes a primary monoamine having a benzene ring from the viewpoints of sagging resistance during painting, water whitening resistance of the formed coating film, and finished appearance. Is preferable, and benzylamine is more preferable.
また、上記数平均分子量が300以下の第1級モノアミン(c2)の数平均分子量は、塗装時の耐タレ性、形成される塗膜の耐水白化性及び仕上がり外観等の観点から、好ましくは60~300、より好ましくは75~250、さらに好ましくは90~150の範囲内である。 The number average molecular weight of the primary monoamine (c2) having a number average molecular weight of 300 or less is preferably 60 from the viewpoints of sagging resistance at the time of coating, water whitening resistance of the formed coating film, and finished appearance. It is in the range of ~ 300, more preferably 75 to 250, and even more preferably 90 to 150.
ポリエーテルアミン(c3)
ポリエーテルアミン(c3)は、1分子中に2個以上のエーテル結合を有するポリエーテルであって、アミノ基を2個以上有し、かつ、数平均分子量が1000以上6000未満であるアミンである。
Polyetheramine (c3)
The polyether amine (c3) is a polyether having two or more ether bonds in one molecule, having two or more amino groups, and having a number average molecular weight of 1000 or more and less than 6000. ..
なかでも、上記ポリエーテルアミン(c3)の数平均分子量は、塗装時の耐タレ性、形成される塗膜の耐水白化性及び仕上がり外観等の観点から、好ましくは1000~5000、より好ましくは2000~5000、さらに好ましくは2000~4000の範囲内である。 Among them, the number average molecular weight of the above-mentioned polyetheramine (c3) is preferably 1000 to 5000, more preferably 2000, from the viewpoints of sagging resistance at the time of coating, water whitening resistance of the formed coating film, and finished appearance. It is in the range of ~ 5000, more preferably 2000 ~ 4000.
また、上記ポリエーテルアミン(c3)は、塗装時の耐タレ性、形成される塗膜の耐水白化性及び仕上がり外観等の観点から、第1級アミンであることが好ましい。 Further, the above-mentioned polyether amine (c3) is preferably a primary amine from the viewpoints of sagging resistance at the time of coating, water whitening resistance of the formed coating film, and finished appearance.
上記ポリエーテルアミン(c3)は、アミノ基を2個以上有する。塗装時の耐タレ性、形成される塗膜の耐水白化性及び仕上がり外観等の観点から、ジアミン及びトリアミンから選ばれる少なくとも1種のアミンであることがより好ましく、なかでも、トリアミンであることが特に好ましい。 The above-mentioned polyether amine (c3) has two or more amino groups. From the viewpoints of sagging resistance at the time of painting, water whitening resistance of the formed coating film, finished appearance, etc., it is more preferable that it is at least one amine selected from diamine and triamine, and among them, triamine is preferable. Especially preferable.
したがって、上記ポリエーテルアミン(c3)は、塗装時の耐タレ性、形成される塗膜の耐水白化性及び仕上がり外観等の観点から第1級ジアミン及び第1級トリアミンから選ばれる少なくとも1種のアミンであることが好ましく、第1級トリアミンであることがより好ましい。なお、本発明において、上記第1級ジアミンは2個の-NH2基を有するアミンであり、上記第1級トリアミンは3個の-NH2基を有するアミンである。 Therefore, the above-mentioned polyether amine (c3) is at least one selected from a primary diamine and a primary triamine from the viewpoints of sagging resistance at the time of coating, water whitening resistance of the formed coating film, and finished appearance. It is preferably an amine, more preferably a primary triamine. In the present invention, the primary diamine is an amine having two -NH 2 groups, and the primary triamine is an amine having three -NH 2 groups.
上記ポリエーテルアミン(c3)としては、例えば、ポリオキシアルキレン基を有するアミンを好適に使用することができる。 As the polyether amine (c3), for example, an amine having a polyoxyalkylene group can be preferably used.
上記ポリオキシアルキレン基を有するアミンとしては、塗装時の耐タレ性、形成される塗膜の耐水白化性及び仕上がり外観等の観点から、下記一般式(1)で示されるポリオキシアルキレン基を有するジアミン(c3-1)及び下記一般式(4)で示されるポリオキシアルキレン基を有し、かつアミノ基を3個以上有するポリアミン(c3-2)から選ばれる少なくとも1種のアミン化合物を好適に使用することができる。 The amine having a polyoxyalkylene group has a polyoxyalkylene group represented by the following general formula (1) from the viewpoints of sagging resistance at the time of coating, water whitening resistance of the formed coating film, and finished appearance. Preferable is at least one amine compound selected from a diamine (c3-1) and a polyamine (c3-2) having a polyoxyalkylene group represented by the following general formula (4) and having three or more amino groups. Can be used.
また、なかでも、塗装時の耐タレ性、形成される塗膜の耐水白化性及び仕上がり外観等の観点から、ポリオキシアルキレン基を有し、かつアミノ基を3個以上有するポリアミン(c3-2)を特に好適に使用することができる。 In particular, polyamines having a polyoxyalkylene group and three or more amino groups (c3-2) from the viewpoints of sagging resistance during painting, water whitening resistance of the formed coating film, and finished appearance. ) Can be used particularly preferably.
ポリオキシアルキレン基を有するジアミン(c3-1)
前記ポリオキシアルキレン基を有するジアミン(c3-1)は、下記一般式(1)で示されるポリオキシアルキレン基を有するジアミンである。
Diamine having a polyoxyalkylene group (c3-1)
The diamine having a polyoxyalkylene group (c3-1) is a diamine having a polyoxyalkylene group represented by the following general formula (1).
[式中、R3は炭素数2~6のアルキレン基、好ましくは炭素数2~4のアルキレン基、さらに好ましくはエチレン基、プロピレン基及びテトラメチレン基から選ばれる少なくとも1種のアルキレン基を表し、R4は炭素数2~6のアルキレン基、好ましくは炭素数2~4のアルキレン基、さらに好ましくはエチレン基、プロピレン基及びテトラメチレン基から選ばれる少なくとも1種のアルキレン基を表し、nは9~134、好ましくは27~112、さらに好ましくは27~89の整数を表し、n個のオキシアルキレン単位(O-R4)は互いに同じであっても又は互いに異なっていてもよい。また、該オキシアルキレン単位(O-R4)が互いに異なる場合、該オキシアルキレン単位(O-R4)の付加形態(重合形態)はランダム型であってもよいし、ブロック型であってもよい。]
上記ポリオキシアルキレン基を有するジアミン(c3-1)としては、より具体的には、下記一般式(2)で示されるポリオキシアルキレン基を有するジアミン
[In the formula, R 3 represents an alkylene group having 2 to 6 carbon atoms, preferably an alkylene group having 2 to 4 carbon atoms, and more preferably at least one alkylene group selected from an ethylene group, a propylene group and a tetramethylene group. , R 4 represents an alkylene group having 2 to 6 carbon atoms, preferably an alkylene group having 2 to 4 carbon atoms, and more preferably at least one alkylene group selected from an ethylene group, a propylene group and a tetramethylene group. It represents an integer of 9 to 134, preferably 27 to 112, more preferably 27 to 89, and the n oxyalkylene units (OR 4 ) may be the same or different from each other. When the oxyalkylene units (OR 4 ) are different from each other, the addition form (polymerization form) of the oxyalkylene unit (OR 4 ) may be a random type or a block type. Good. ]
The diamine (c3-1) having a polyoxyalkylene group is more specifically a diamine having a polyoxyalkylene group represented by the following general formula (2).
[式中、cは16~102、好ましくは33~85、さらに好ましくは33~68の整数を表す。]
及び/又は下記一般式(3)で示されるポリオキシアルキレン基を有するジアミン
[In the formula, c represents an integer of 16 to 102, preferably 33 to 85, and more preferably 33 to 68. ]
And / or a diamine having a polyoxyalkylene group represented by the following general formula (3)
[式中、d及びfは各々1~20、好ましくは2~15、さらに好ましくは2~10の整数を表し、eは12~60、好ましくは15~50、さらに好ましくは25~45の整数を表し、d+fは2~40の範囲内である。なかでも、d+fが好ましくは4~30、より好ましくは4~20、さらに好ましくは4~8の範囲内である。]
を好適に使用することができる。
[In the formula, d and f each represent an integer of 1 to 20, preferably 2 to 15, more preferably 2 to 10, and e is an integer of 12 to 60, preferably 15 to 50, still more preferably 25 to 45. And d + f is in the range of 2 to 40. Among them, d + f is preferably in the range of 4 to 30, more preferably 4 to 20, and even more preferably 4 to 8. ]
Can be preferably used.
また、上記ポリオキシアルキレン基を有するジアミン(c3-1)としては市販品を使用することができる。市販品としては、例えば、「JEFFAMINE D-2000」(数平均分子量:2000、上記一般式(2)においてc≒33)、「JEFFAMINE D-4000」(数平均分子量:4000、上記一般式(2)においてc≒68)、「JEFFAMINE ED-2003」(数平均分子量:2000、上記一般式(3)においてd+f≒6、e≒39)、「ELASTAMINE RT-1000」(数平均分子量:1000)等を使用することができる。 Further, as the diamine (c3-1) having the polyoxyalkylene group, a commercially available product can be used. As commercially available products, for example, "JEFFAMINE D-2000" (number average molecular weight: 2000, c≈33 in the above general formula (2)), "JEFFAMINE D-4000" (number average molecular weight: 4000, the above general formula (2) ), C≈68), "JEFFAMINE ED-2003" (number average molecular weight: 2000, d + f≈6, e≈39 in the above general formula (3)), "ELASTAMINE RT-1000" (number average molecular weight: 1000), etc. Can be used.
ポリオキシアルキレン基を有するポリアミン(c3-2)
前記ポリオキシアルキレン基を有するポリアミン(c3-2)は、下記一般式(4)で示されるポリオキシアルキレン基を有し、かつアミノ基を3個以上有するポリアミンである。
Polyamine with polyoxyalkylene group (c3-2)
The polyamine having a polyoxyalkylene group (c3-2) is a polyamine having a polyoxyalkylene group represented by the following general formula (4) and having three or more amino groups.
[式中、R5は式中に示される酸素原子との結合部位に炭素原子を有するq価の有機基、好ましくはq価の炭化水素基を表し、R6は炭素数2~6のアルキレン基、好ましくは炭素数2~4のアルキレン基、さらに好ましくはエチレン基、プロピレン基及びテトラメチレン基から選ばれる少なくとも1種のアルキレン基を表し、pは4~45、好ましくは10~40、さらに好ましくは15~30の整数を表し、qは3以上、好ましくは3~6、さらに好ましくは3又は4の整数を表す。また、上記p個のオキシアルキレン単位(O-R6)は互いに同じであっても又は互いに異なっていてもよい。該オキシアルキレン単位(O-R6)が互いに異なる場合、該オキシアルキレン単位(O-R6)の付加形態(重合形態)はランダム型であってもよいし、ブロック型であってもよい。]
及び/又は下記一般式(5)で示されるポリオキシアルキレン基を有するトリアミン
[In the formula, R 5 represents a q-valent organic group having a carbon atom at the bonding site with the oxygen atom shown in the formula, preferably a q-valent hydrocarbon group, and R 6 is an alkylene having 2 to 6 carbon atoms. It represents a group, preferably an alkylene group having 2 to 4 carbon atoms, more preferably at least one alkylene group selected from an ethylene group, a propylene group and a tetramethylene group, and p is 4 to 45, preferably 10 to 40, and further. It preferably represents an integer of 15 to 30, q represents an integer of 3 or more, preferably 3 to 6, and more preferably 3 or 4. Further, the p oxyalkylene units (OR 6 ) may be the same as or different from each other. When the oxyalkylene units (OR 6 ) are different from each other, the addition form (polymerization form) of the oxyalkylene unit (OR 6 ) may be a random type or a block type. ]
And / or a triamine having a polyoxyalkylene group represented by the following general formula (5)
[式中、j、k及びrは各々5~60、好ましくは10~50、さらに好ましくは10~40の整数を表す。なかでも、j+k+rが好ましくは17~102、より好ましくは33~86、さらに好ましくは33~68の範囲内である。]
を好適に使用することができる。
[In the formula, j, k and r each represent an integer of 5 to 60, preferably 10 to 50, more preferably 10 to 40. Among them, j + k + r is preferably in the range of 17 to 102, more preferably 33 to 86, and even more preferably 33 to 68. ]
Can be preferably used.
また、上記ポリオキシアルキレン基を有するポリアミン(c3-3)としては市販品を使用することができる。該市販品としては、例えば、「JEFFAMINE T-3000」(数平均分子量:3000、上記一般式(5)においてj+k+r≒50)、「JEFFAMINE T-5000」(数平均分子量:5000、上記一般式(5)においてj+k+r≒85)等を使用することができる。 Further, as the polyamine (c3-3) having the polyoxyalkylene group, a commercially available product can be used. Examples of the commercially available product include "JEFFAMINE T-3000" (number average molecular weight: 3000, j + k + r≈50 in the above general formula (5)) and "JEFFAMINE T-5000" (number average molecular weight: 5000, above general formula (5). In 5), j + k + r≈85) and the like can be used.
反応方法
上記ポリイソシアネート化合物(c1)、数平均分子量が300以下の第1級モノアミン(c2)及びポリエーテルアミン(c3)の反応は、一般に、該成分(c1)~(c3)を混合し、必要により温度を高めて任意の選ばれた方法で実施することができる。該反応は5℃~80℃の温度、好ましくは10℃~60℃の温度で行うことが好適である。
Reaction method In the reaction of the polyisocyanate compound (c1), the primary monoamine (c2) having a number average molecular weight of 300 or less, and the polyether amine (c3), the components (c1) to (c3) are generally mixed. It can be carried out by any chosen method at higher temperatures if necessary. The reaction is preferably carried out at a temperature of 5 ° C to 80 ° C, preferably at a temperature of 10 ° C to 60 ° C.
この反応により、ポリイソシアネート化合物(c1)のカルボニルと、数平均分子量が300以下の第1級モノアミン(c2)及びポリエーテルアミン(c3)のアミンがウレア結合を形成し、架橋構造体を形成する。 By this reaction, the carbonyl of the polyisocyanate compound (c1) and the amines of the primary monoamine (c2) and the polyether amine (c3) having a number average molecular weight of 300 or less form a urea bond to form a crosslinked structure. ..
また、上記成分(c1)~(c3)は一般に任意の選ばれた方法で混合することができる。例えば、反応容器中に第1級モノアミン(c2)及びポリエーテルアミン(c3)の混合物とポリイソシアネート化合物(c1)を平行滴下する、第1級モノアミン(c2)及びポリエーテルアミン(c3)の混合物にポリイソシアネート化合物(c1)を加えるなどの方法で混合することができ、必要により数段階に分けて混合してもよい。また、上記成分(c1)~(c3)の反応は、有機溶剤の存在下で行うことが好ましい。 Further, the above components (c1) to (c3) can generally be mixed by any selected method. For example, a mixture of a primary monoamine (c2) and a polyether amine (c3) and a polyisocyanate compound (c1) are dropped in parallel into a reaction vessel, for example, a mixture of a primary monoamine (c2) and a polyether amine (c3). It can be mixed by a method such as adding a polyisocyanate compound (c1) to the mixture, and may be mixed in several steps if necessary. Further, the reaction of the above components (c1) to (c3) is preferably carried out in the presence of an organic solvent.
上記有機溶剤としては、例えば、トルエン、キシレン、「スワゾール1000」(コスモ石油社製、商品名、高沸点石油系溶剤)等の芳香族系溶剤;ミネラルスピリット等の脂肪族系溶剤;酢酸エチル、酢酸ブチル、プロピルプロピオネート、ブチルプロピオネート、1-メトキシ-2-プロピルアセテート、2-エトキシエチルプロピオネート、3-メトキシブチルアセテート、エチレングリコールエチルエーテルアセテート、プロピレングリコールメチルエーテルアセテート等のエステル系溶剤;メチルエチルケトン、メチルイソブチルケトン、メチルアミルケトン等のケトン系溶剤、イソプロパノール、n-ブタノール、イソブタノール、2-エチルヘキサノール等のアルコール系溶剤等を挙げることができる。 Examples of the organic solvent include aromatic solvents such as toluene, xylene and "Swazole 1000" (manufactured by Cosmo Petroleum Co., Ltd., trade name, high boiling point petroleum solvent); aliphatic solvents such as mineral spirit; ethyl acetate, Esters such as butyl acetate, propyl propionate, butyl propionate, 1-methoxy-2-propyl acetate, 2-ethoxyethyl propionate, 3-methoxybutyl acetate, ethylene glycol ethyl ether acetate, propylene glycol methyl ether acetate, etc. Systems Solvents: Ketone solvents such as methyl ethyl ketone, methyl isobutyl ketone and methyl amyl ketone, alcohol solvents such as isopropanol, n-butanol, isobutanol and 2-ethylhexanol and the like can be mentioned.
上記成分(c1)~(c3)を反応させる際の該成分(c1)~(c3)の配合割合において、ポリエーテルアミン(c3)の配合割合は、塗装時の耐タレ性、形成される塗膜の耐水白化性及び仕上がり外観等の観点から、前記成分(c1)~(c3)の合計量を基準として、10~30質量%の範囲内である。 In the blending ratio of the components (c1) to (c3) when reacting the above components (c1) to (c3), the blending ratio of the polyether amine (c3) is the sagging resistance at the time of coating and the coating film formed. From the viewpoint of water whitening resistance of the film, finished appearance, and the like, the range is in the range of 10 to 30% by mass based on the total amount of the components (c1) to (c3).
また、上記成分(c1)~(c3)を反応させる際の該成分(c1)~(c3)の配合割合は、塗装時の耐タレ性、形成される塗膜の耐水白化性及び仕上がり外観等の観点から、該成分(c1)~(c3)の合計量を基準として、以下の範囲内であることが好適である。
ポリイソシアネート化合物(c1):30~60質量%、好ましくは30~55質量%、より好ましくは30~45質量%、
数平均分子量が300以下の第1級モノアミン(c2):30~60質量%、好ましくは35~60質量%、より好ましくは35~55質量%、
ポリエーテルアミン(c3):10~30質量%、好ましくは15質量%より大きく30質量%以下、より好ましくは18~28質量%。
Further, the blending ratio of the components (c1) to (c3) when reacting the above components (c1) to (c3) includes sagging resistance at the time of coating, water whitening resistance of the formed coating film, and finished appearance. From the viewpoint of the above, it is preferable that the total amount of the components (c1) to (c3) is within the following range based on the total amount.
Polyisocyanate compound (c1): 30 to 60% by mass, preferably 30 to 55% by mass, more preferably 30 to 45% by mass,
Primary monoamine (c2) having a number average molecular weight of 300 or less: 30 to 60% by mass, preferably 35 to 60% by mass, more preferably 35 to 55% by mass,
Polyetheramine (c3): 10 to 30% by mass, preferably greater than 15% by mass and 30% by mass or less, more preferably 18 to 28% by mass.
また、上記成分(c1)~(c3)を反応させる際の、上記第1級モノアミン(c2)及びポリエーテルアミン(c3)中の合計アミノ基数の、上記ポリイソシアネート化合物(c1)中のイソシアネート基数に対する比(アミノ基/イソシアネート基)は、塗装時の耐タレ性、形成される塗膜の耐水白化性及び仕上がり外観等の観点から、好ましくは0.7~1.5、より好ましくは0.9~1.1、さらに好ましくは0.95~1.05の範囲内である。 Further, the total number of amino groups in the primary monoamine (c2) and the polyether amine (c3) when reacting the components (c1) to (c3) is the number of isocyanate groups in the polyisocyanate compound (c1). The ratio (amino group / isocyanate group) to to is preferably 0.7 to 1.5, more preferably 0., from the viewpoints of sagging resistance at the time of coating, water whitening resistance of the formed coating film, and finished appearance. It is in the range of 9 to 1.1, more preferably 0.95 to 1.05.
本発明において、上記第2の粘性調整剤(C)は、上記ポリイソシアネート化合物(c1)、第1級モノアミン(c2)及びポリエーテルアミン(c3)の反応生成物以外に、通常、ポリイソシアネート化合物(c1)及び第1級モノアミン(c2)の反応生成物を含有し、さらにポリイソシアネート化合物(c1)及びポリエーテルアミン(c3)の反応生成物を含有する場合がある。 In the present invention, the second viscosity modifier (C) is usually a polyisocyanate compound in addition to the reaction products of the polyisocyanate compound (c1), the primary monoamine (c2) and the polyetheramine (c3). It may contain reaction products of (c1) and primary monoamines (c2), and may further contain reaction products of polyisocyanate compound (c1) and polyetheramine (c3).
また、上記成分(c1)~(c3)の反応は、反応生成物の凝集を抑制する観点から、樹脂成分の存在下で行うことが好ましい。 Further, the reaction of the above components (c1) to (c3) is preferably carried out in the presence of the resin component from the viewpoint of suppressing aggregation of the reaction product.
上記成分(c1)~(c3)の反応に使用する樹脂成分としては、例えば、アクリル樹脂、ポリエステル樹脂、ポリエーテル樹脂、ポリカーボネート樹脂、ポリウレタン樹脂、エポキシ樹脂、アルキド樹脂等が挙げられ、なかでも形成される塗装時の耐タレ性、塗膜の耐水白化性及び仕上がり外観等の観点から、アクリル樹脂を好適に使用することができる。上記樹脂成分は、バインダー成分(A)であることもできるし、バインダー成分(A)とは異なる樹脂成分であることもできる。好ましくは、上記水酸基及びアルコキシシリル基を有するアクリル樹脂(A1-1b)及び上記2級水酸基及びアルコキシシリル基を有するアクリル樹脂(A1-1c)以外の被膜形成性樹脂、例えば上記2級水酸基含有アクリル樹脂(A1-1a)を上記樹脂成分として使用する。 Examples of the resin component used for the reaction of the above components (c1) to (c3) include acrylic resin, polyester resin, polyether resin, polycarbonate resin, polyurethane resin, epoxy resin, alkyd resin, and the like. Acrylic resin can be preferably used from the viewpoints of sagging resistance at the time of coating, water whitening resistance of the coating film, finished appearance, and the like. The resin component may be a binder component (A), or may be a resin component different from the binder component (A). Preferably, a film-forming resin other than the acrylic resin (A1-1b) having the hydroxyl group and the alkoxysilyl group and the acrylic resin (A1-1c) having the secondary hydroxyl group and the alkoxysilyl group, for example, the secondary hydroxyl group-containing acrylic A resin (A1-1a) is used as the above resin component.
上記成分(c1)~(c3)の反応を上記樹脂成分の存在下で行う場合、該成分(c1)~(c3)と樹脂成分との混合割合は、該成分(c1)~(c3)の合計質量の樹脂成分の質量に対する比が、(成分(c1)~(c3)の合計質量)/(樹脂成分の質量)の比で、好ましくは1/99~15/85、より好ましくは2/98~12/88の範囲内である。 When the reaction of the above components (c1) to (c3) is carried out in the presence of the above resin component, the mixing ratio of the components (c1) to (c3) and the resin component is the same as that of the components (c1) to (c3). The ratio of the total mass to the mass of the resin component is the ratio of (total mass of components (c1) to (c3)) / (mass of resin component), preferably 1/99 to 15/85, more preferably 2 /. It is in the range of 98 to 12/88.
上記成分(c1)~(c3)の反応を上記樹脂成分の存在下で行う場合、該樹脂成分は、第2の粘性調整剤(C)に含めないものとする。 When the reaction of the above components (c1) to (c3) is carried out in the presence of the above resin component, the resin component shall not be included in the second viscosity modifier (C).
塗料組成物
本発明の塗料組成物(以下、「本塗料」と略称する場合がある)は、前記バインダー成分(A)、第1の粘性調整剤(B)及び第2の粘性調整剤(C)を含有する塗料組成物である。
Paint Composition The paint composition of the present invention (hereinafter, may be abbreviated as "the present paint") includes the binder component (A), the first viscosity modifier (B), and the second viscosity modifier (C). ) Is a coating composition containing.
本発明の塗料組成物において、上記第1の粘性調整剤(B)の含有量は、得られる塗料組成物の塗装時の耐タレ性及び形成される塗膜の仕上がり外観等の観点から、上記バインダー成分(A)及び第1の粘性調整剤(B)の合計固形分100質量部を基準として、好ましくは0.5~10質量部、より好ましくは1~8質量部の範囲内である。 In the coating composition of the present invention, the content of the first viscosity modifier (B) is the above from the viewpoint of sagging resistance at the time of coating of the obtained coating composition and the finished appearance of the formed coating film. The total solid content of the binder component (A) and the first viscosity modifier (B) is preferably in the range of 0.5 to 10 parts by mass, more preferably 1 to 8 parts by mass, based on 100 parts by mass.
本発明の塗料組成物において、第2の粘性調整剤(C)の含有量は、塗装時の耐タレ性、形成される塗膜の耐水白化性及び仕上がり外観等の観点から、上記バインダー成分(A)及び第1の粘性調整剤(B)の合計固形分100質量部を基準として、好ましくは0.05~1質量部、より好ましくは0.1~0.9質量部、さらに好ましくは0.15~0.8質量部の範囲内である。 In the coating composition of the present invention, the content of the second viscosity modifier (C) is the above-mentioned binder component (from the viewpoints of sagging resistance at the time of coating, water whitening resistance of the formed coating film, finished appearance, and the like. Based on 100 parts by mass of the total solid content of A) and the first viscosity modifier (B), preferably 0.05 to 1 part by mass, more preferably 0.1 to 0.9 parts by mass, still more preferably 0. It is in the range of .15 to 0.8 parts by mass.
本発明の塗料組成物において、塗装時の耐タレ性に優れ、かつ、形成される塗膜の仕上がり外観及び耐水白化性に優れた塗膜を形成することができる理由としては、上記第2の粘性調整剤(C)を使用し、かつ、上記第1の粘性調整剤(B)と第2の粘性調整剤(C)とを併用していることが挙げられる。 The second reason why the coating composition of the present invention can form a coating film having excellent sagging resistance at the time of coating and excellent finished appearance and water whitening resistance of the formed coating film is as described above. It is mentioned that the viscosity adjusting agent (C) is used and the first viscosity adjusting agent (B) and the second viscosity adjusting agent (C) are used in combination.
第2の粘性調整剤(C)は前記ポリイソシアネート化合物(c1)、数平均分子量が300以下の第1級モノアミン(c2)、アミノ基を2個以上有し、かつ、数平均分子量が1000以上6000未満であるポリエーテルアミン(c3)の反応生成物であり、これを塗料組成物中に含めることで、微細な結晶構造をもつ粘性調整剤となり、塗料組成物中で緻密なネットワークを形成して垂れ抑制能を発現するため、塗装時の耐タレ性及び得られる塗膜の仕上り外観が向上し、さらに、微細な結晶構造により塗膜形成時の溶解性が向上するため、耐水白化性に優れた塗膜が形成されることが推察される。 The second viscosity modifier (C) has the polyisocyanate compound (c1), a primary monoamine (c2) having a number average molecular weight of 300 or less, two or more amino groups, and a number average molecular weight of 1000 or more. It is a reaction product of polyetheramine (c3) of less than 6000, and when it is included in the coating composition, it becomes a viscosity modifier having a fine crystal structure and forms a dense network in the coating composition. Since it exhibits the ability to suppress dripping, the sagging resistance during coating and the finished appearance of the obtained coating film are improved, and the fine crystal structure improves the solubility during coating film formation, resulting in water whitening resistance. It is presumed that an excellent coating film is formed.
さらに、第1の粘性調整剤(B)と第2の粘性調整剤(C)とを併用することで、塗料組成物中に、異なる温度領域にて発現する2種のネットワークが形成され、垂れ抑制能を確保しつつ、フロー性が向上し、仕上がり外観がさらに向上することが推察される。 Further, by using the first viscosity adjusting agent (B) and the second viscosity adjusting agent (C) in combination, two kinds of networks appearing in different temperature regions are formed in the coating composition and drips. It is presumed that the flowability is improved and the finished appearance is further improved while ensuring the suppressing ability.
本発明の塗料組成物には、さらに必要に応じて、着色顔料、光輝性顔料、染料等を含有することができ、さらにまた体質顔料、紫外線吸収剤、光安定剤、触媒、消泡剤、上記第1の粘性調整剤(B)及び第2の粘性調整剤(C)以外の粘性調整剤、防錆剤、表面調整剤、有機溶剤等を適宜含有することができる。 The coating composition of the present invention may further contain a coloring pigment, a bright pigment, a dye and the like, if necessary, and further, an extender pigment, an ultraviolet absorber, a light stabilizer, a catalyst, an antifoaming agent, etc. A viscosity modifier, a rust preventive agent, a surface conditioner, an organic solvent, and the like other than the first viscosity modifier (B) and the second viscosity modifier (C) can be appropriately contained.
着色顔料としては、例えば、酸化チタン、亜鉛華、カーボンブラック、カドミウムレッド、モリブデンレッド、クロムエロー、酸化クロム、プルシアンブルー、コバルトブルー、アゾ顔料、フタロシアニン顔料、キナクリドン顔料、イソインドリン顔料、スレン系顔料、ペリレン顔料等を挙げることができる。 Examples of coloring pigments include titanium oxide, zinc flower, carbon black, cadmium red, molybdenum red, chromium yellow, chromium oxide, Prussian blue, cobalt blue, azo pigment, phthalocyanine pigment, quinacridone pigment, isoindoline pigment, and slene pigment. Perylene pigment and the like can be mentioned.
光輝性顔料としては、アルミニウム粉末、雲母粉末、酸化チタンで被覆した雲母粉末等を挙げることができる。 Examples of the bright pigment include aluminum powder, mica powder, and mica powder coated with titanium oxide.
体質顔料としては、タルク、クレー、カオリン、バリタ、硫酸バリウム、炭酸バリウム、炭酸カルシウム、アルミナホワイト等を挙げることができる。 Examples of the extender pigment include talc, clay, kaolin, barita, barium sulfate, barium carbonate, calcium carbonate, alumina white and the like.
上記顔料の各々は単独で又は2種以上組合せて使用することができる。 Each of the above pigments can be used alone or in combination of two or more.
本発明の塗料組成物がクリヤ塗料として使用される場合であって、顔料を含有する場合、顔料の配合量は、得られる塗膜の透明性を阻害しない程度の量であることが好ましく、例えば塗料組成物中の固形分総量に対して、好ましくは0.1~20質量%、より好ましくは0.3~10質量%、特に好ましくは0.5~5質量%の範囲内である。 When the coating composition of the present invention is used as a clear coating material and contains a pigment, the blending amount of the pigment is preferably an amount that does not impair the transparency of the obtained coating film, for example. It is preferably in the range of 0.1 to 20% by mass, more preferably 0.3 to 10% by mass, and particularly preferably 0.5 to 5% by mass with respect to the total amount of solids in the coating composition.
また、本発明の塗料組成物が着色塗料として使用される場合であって、顔料を含有する場合、顔料の配合量は、塗料組成物中の固形分総量に対して、好ましくは1~200質量%、より好ましくは2~100質量%、特に好ましくは5~50質量%の範囲内である。 Further, when the coating composition of the present invention is used as a colored coating material and contains a pigment, the blending amount of the pigment is preferably 1 to 200% by mass with respect to the total amount of solid content in the coating composition. %, More preferably 2 to 100% by mass, and particularly preferably 5 to 50% by mass.
本明細書において、「固形分」は、塗料組成物を110℃で1時間乾燥させた後に残存する、塗料組成物中に含有される樹脂、硬化剤、顔料等の不揮発性成分を意味する。このため、例えば、塗料組成物の合計固形分は、アルミ箔カップ等の耐熱容器に塗料組成物を量り取り、容器底面に該塗料組成物を塗り広げた後、110℃で1時間乾燥させ、乾燥後に残存する塗料組成物中の成分の質量を秤量して、乾燥前の塗料組成物の全質量に対する乾燥後に残存する成分の質量の割合を求めることにより、算出することができる。 In the present specification, "solid content" means a non-volatile component such as a resin, a curing agent, or a pigment contained in the coating composition, which remains after the coating composition is dried at 110 ° C. for 1 hour. Therefore, for example, the total solid content of the coating composition is determined by weighing the coating composition in a heat-resistant container such as an aluminum foil cup, spreading the coating composition on the bottom surface of the container, and then drying at 110 ° C. for 1 hour. It can be calculated by weighing the masses of the components remaining in the coating composition after drying and obtaining the ratio of the masses of the components remaining after drying to the total mass of the coating composition before drying.
紫外線吸収剤としては、従来から公知のものを使用することができ、例えば、ベンゾトリアゾール系吸収剤、トリアジン系吸収剤、サリチル酸誘導体系吸収剤、ベンゾフェノン系吸収剤等の紫外線吸収剤を挙げることができる。これらは単独で又は2種以上組合せて使用することができる。 As the ultraviolet absorber, conventionally known ones can be used, and examples thereof include ultraviolet absorbers such as benzotriazole-based absorbents, triazine-based absorbents, salicylic acid derivative-based absorbents, and benzophenone-based absorbents. it can. These can be used alone or in combination of two or more.
本発明の塗料組成物が、紫外線吸収剤を含有する場合、紫外線吸収剤の配合量は、塗料組成物中の固形分総量に対して、好ましくは0.1~10質量%、より好ましくは0.2~5質量%、特に好ましくは0.3~2質量%の範囲内である。 When the coating composition of the present invention contains an ultraviolet absorber, the blending amount of the ultraviolet absorber is preferably 0.1 to 10% by mass, more preferably 0, based on the total amount of solids in the coating composition. It is in the range of 2 to 5% by mass, particularly preferably 0.3 to 2% by mass.
光安定剤としては、従来から公知のものを使用することができ、例えば、ヒンダードアミン系光安定剤等を挙げることができる。 As the light stabilizer, conventionally known ones can be used, and examples thereof include hindered amine-based light stabilizers.
ヒンダードアミン系光安定剤としては、ポットライフの観点から、塩基性の低いヒンダードアミン系光安定剤を好適に使用することができる。このようなヒンダードアミン系光安定剤としては、アシル化ヒンダードアミン、アミノエーテル系ヒンダードアミン等を挙げることができ、具体的には「HOSTAVIN 3058」(商品名、クラリアント社製)、「TINUVIN 123」(商品名、BASF社製)等を挙げることができる。 As the hindered amine-based light stabilizer, a hindered amine-based light stabilizer having low basicity can be preferably used from the viewpoint of pot life. Examples of such hindered amine-based light stabilizers include acylated hindered amines, amino ether-based hindered amines, and specifically, "HOSTAVIN 3058" (trade name, manufactured by Clariant), "TINUVIN 123" (trade name). , Made by BASF) and the like.
本発明の塗料組成物が、光安定剤を含有する場合、光安定剤の配合量は、塗料組成物中の固形分総量に対して、好ましくは0.1~10質量%、より好ましくは0.2~5質量%、特に好ましくは0.3~2質量%の範囲内である。 When the coating composition of the present invention contains a light stabilizer, the blending amount of the light stabilizer is preferably 0.1 to 10% by mass, more preferably 0, based on the total amount of solids in the coating composition. It is in the range of 2 to 5% by mass, particularly preferably 0.3 to 2% by mass.
触媒としては、従来から公知のものを使用することができ、例えば、本発明の塗料組成物が前記架橋剤(A2)として、前記ポリイソシアネート化合物及び/又はブロック化ポリイソシアネート化合物を含有する場合、本発明の塗料組成物はウレタン化反応触媒を含有することができる。 As the catalyst, a conventionally known catalyst can be used. For example, when the coating composition of the present invention contains the polyisocyanate compound and / or the blocked polyisocyanate compound as the cross-linking agent (A2). The coating composition of the present invention can contain a urethanization reaction catalyst.
該ウレタン化反応触媒としては、具体的には、例えば、オクチル酸錫、ジブチル錫ジアセテート、ジブチル錫ジ(2-エチルヘキサノエート)、ジブチル錫ジラウレート、ジオクチル錫ジアセテート、ジオクチル錫ジ(2-エチルヘキサノエート)、ジブチル錫オキサイド、ジブチル錫サルファイド、ジオクチル錫オキサイド、ジブチル錫脂肪酸塩、2-エチルヘキサン酸鉛、オクチル酸亜鉛、ナフテン酸亜鉛、脂肪酸亜鉛類、オクタン酸ビスマス、2-エチルヘキサン酸ビスマス、オレイン酸ビスマス、ネオデカン酸ビスマス、バーサチック酸ビスマス、ナフテン酸ビスマス、ナフテン酸コバルト、オクチル酸カルシウム、ナフテン酸銅、テトラ(2-エチルヘキシル)チタネート等の有機金属化合物;第3級アミン等が挙げられ、これらはそれぞれ単独でもしくは2種以上組み合せて使用することができる。 Specific examples of the urethanization reaction catalyst include tin octylate, dibutyltin diacetate, dibutyltin di (2-ethylhexanoate), dibutyltin dilaurate, dioctyltin diacetate, and dioctyltindi (2). -Ethylhexanoate), dibutyltin oxide, dibutyltin sulfide, dioctyltin oxide, dibutyltin fatty acid salt, lead 2-ethylhexanoate, zinc octylate, zinc naphthenate, fatty acid zincs, bismuth octanate, 2-ethyl Organic metal compounds such as bismuth hexane, bismuth oleate, bismuth neodecanoate, bismuth versaticate, bismuth naphthenate, cobalt naphthenate, calcium octylate, copper naphthenate, tetra (2-ethylhexyl) titanate; tertiary amines, etc. These can be used alone or in combination of two or more.
本発明の塗料組成物が、上記ウレタン化反応触媒を含有する場合、ウレタン化反応触媒の配合量は、本発明の塗料組成物の固形分総量に対して、好ましくは0.005~2質量%、より好ましくは0.01~1質量%の範囲内である。 When the coating composition of the present invention contains the urethanization reaction catalyst, the blending amount of the urethanization reaction catalyst is preferably 0.005 to 2% by mass with respect to the total solid content of the coating composition of the present invention. , More preferably in the range of 0.01 to 1% by mass.
また、本発明の塗料組成物が上記ウレタン化反応触媒を含有する場合、本発明の塗料組成物は貯蔵安定性、硬化性等の観点から、酢酸、プロピオン酸、酪酸、イソペンタン酸、ヘキサン酸、2-エチル酪酸、ナフテン酸、オクチル酸、ノナン酸、デカン酸、2-エチルヘキサン酸、イソオクタン酸、イソノナン酸、ラウリル酸、パルミチン酸、ステアリン酸、オレイン酸、リノール酸、ネオデカン酸、バーサチック酸、無水イソ酪酸、無水イタコン酸、無水酢酸、無水シトラコン酸、無水プロピオン酸、無水マレイン酸、無水酪酸、無水クエン酸、無水トリメリト酸、無水ピロメリット酸、無水フタル酸等の有機酸;塩酸、リン酸等の無機酸;アセチルアセトン、イミダゾール系化合物等の金属配位性化合物等を含有してもよい。 When the coating composition of the present invention contains the above-mentioned urethanization reaction catalyst, the coating composition of the present invention contains acetic acid, propionic acid, butyric acid, isopentanoic acid, hexanoic acid, etc. from the viewpoint of storage stability, curability and the like. 2-Ethylbutyric acid, naphthenic acid, octyl acid, nonanoic acid, decanoic acid, 2-ethylhexanoic acid, isooctanoic acid, isononanoic acid, lauric acid, palmitic acid, stearic acid, oleic acid, linoleic acid, neodecanoic acid, versatic acid, Organic acids such as isobutyric anhydride, itaconic anhydride, acetic acid anhydride, citraconic anhydride, propionic anhydride, maleic anhydride, butyric anhydride, citric anhydride, trimellitic anhydride, pyromellitic anhydride, phthalic anhydride; hydrochloric acid, phosphorus Inorganic acids such as acids; metal coordinating compounds such as acetylacetone and imidazole compounds may be contained.
また、本発明の塗料組成物が、前記架橋剤(A2)として前記メラミン樹脂を使用する場合、本発明の塗料組成物は硬化触媒としてパラトルエンスルホン酸、ドデシルベンゼンスルホン酸、ジノニルナフタレンスルホン酸等のスルホン酸;モノブチルリン酸、ジブチルリン酸、モノ(2-エチルヘキシル)リン酸、ジ(2-エチルヘキシル)リン酸等のアルキルリン酸エステル;これらの酸とアミン化合物との塩等を含有することができる。 When the coating composition of the present invention uses the melamine resin as the cross-linking agent (A2), the coating composition of the present invention contains paratoluenesulfonic acid, dodecylbenzenesulfonic acid, and dinonylnaphthalenesulfonic acid as curing catalysts. Sulphonic acids such as: Monobutyl phosphate, dibutyl phosphate, mono (2-ethylhexyl) phosphate, alkyl phosphate such as di (2-ethylhexyl) phosphate; may contain salts of these acids and amine compounds. it can.
本発明の塗料組成物が、上記メラミン樹脂の硬化触媒を含有する場合、メラミン樹脂の硬化触媒の配合量は、本発明の塗料組成物の固形分総量に対して、好ましくは0.1~2質量%、より好ましくは0.2~1.7質量%、さらに好ましくは0.3~1.4質量%の範囲内である。 When the coating composition of the present invention contains the curing catalyst of the melamine resin, the blending amount of the curing catalyst of the melamine resin is preferably 0.1 to 2 with respect to the total solid content of the coating composition of the present invention. It is in the range of mass%, more preferably 0.2 to 1.7 mass%, still more preferably 0.3 to 1.4 mass%.
本発明の塗料組成物が適用される被塗物としては、特に限定されるものではなく、例えば、乗用車、トラック、オートバイ、バス等の自動車車体の外板部;自動車部品;携帯電話、オーディオ機器等の家庭電気製品の外板部等を挙げることができ、なかでも、自動車車体の外板部及び自動車部品が好ましい。 The object to be coated to which the coating composition of the present invention is applied is not particularly limited, and is, for example, an outer panel of an automobile body such as a passenger car, a truck, a motorcycle, or a bus; an automobile part; a mobile phone, an audio device. The outer panel portion of household electric products such as the above can be mentioned, and among them, the outer panel portion of the automobile body and the automobile parts are preferable.
また、上記被塗物の素材としては、特に限定されるものではなく、例えば、鉄、アルミニウム、真鍮、銅、ブリキ、ステンレス鋼、亜鉛メッキ鋼、合金化亜鉛(Zn-Al、Zn-Ni、Zn-Fe等)メッキ鋼等の金属材料;ポリエチレン樹脂、ポリプロピレン樹脂、アクリロニトリル-ブタジエン-スチレン(ABS)樹脂、ポリアミド樹脂、アクリル樹脂、塩化ビニリデン樹脂、ポリカーボネート樹脂、ポリウレタン樹脂、エポキシ樹脂等の樹脂類や各種のFRP等のプラスチック材料;ガラス、セメント、コンクリート等の無機材料;木材;繊維材料(紙、布等)等を挙げることができ、なかでも、金属材料及びプラスチック材料が好適である。 The material of the object to be coated is not particularly limited, and for example, iron, aluminum, brass, copper, tin, stainless steel, zinc-plated steel, and alloyed zinc (Zn-Al, Zn-Ni, Zn-Fe, etc.) Metal materials such as plated steel; resins such as polyethylene resin, polypropylene resin, acrylonitrile-butadiene-styrene (ABS) resin, polyamide resin, acrylic resin, vinylidene chloride resin, polycarbonate resin, polyurethane resin, epoxy resin, etc. And various plastic materials such as FRP; inorganic materials such as glass, cement and concrete; wood; fiber materials (paper, cloth, etc.), etc. Among them, metal materials and plastic materials are preferable.
上記被塗物は、上記金属材料やそれから成形された車体等の金属表面に、リン酸塩処理、クロメート処理、複合酸化物処理等の表面処理が施されたものであってもよい。さらに、該被塗物は、上記金属基材、車体等に、各種電着塗料等の下塗り塗膜が形成されたものであってもよく、該下塗り塗膜の上に中塗り塗膜が形成されたものであってもよい。また、バンパー等のプラスチック基材にプライマー塗膜が形成されたものであってもよい。 The object to be coated may be a metal surface such as the metal material or a vehicle body formed from the metal material, which has been subjected to surface treatment such as phosphate treatment, chromate treatment, or composite oxide treatment. Further, the object to be coated may be a metal base material, a vehicle body, or the like on which an undercoat coating film such as various electrodeposition coating films is formed, and an intermediate coating film is formed on the undercoat coating film. It may be the one that has been done. Further, a primer coating film may be formed on a plastic base material such as a bumper.
本発明の塗料組成物からなる塗料(以下、本塗料と称する)の塗装方法としては、特に限定されるものではなく、例えば、エアスプレー塗装、エアレススプレー塗装、回転霧化塗装、カーテンコート塗装等の塗装方法が挙げられ、これらの方法によりウエット塗膜を形成することができる。これらの塗装方法では、必要に応じて、静電印加してもよい。これらのうち、エアスプレー塗装又は回転霧化塗装が特に好ましい。本塗料の塗布量は、通常、硬化膜厚として、好ましくは10~60μm、より好ましくは25~55μmとなる量とする。なかでも、35~55μmが好ましく、41~50μmとするのが特に好ましい。 The coating method of the coating material (hereinafter referred to as the present coating material) composed of the coating composition of the present invention is not particularly limited, and for example, air spray coating, airless spray coating, rotary atomization coating, curtain coat coating and the like. The coating method of the above can be mentioned, and a wet coating film can be formed by these methods. In these coating methods, static electricity may be applied if necessary. Of these, air spray coating or rotary atomization coating is particularly preferable. The coating amount of this coating material is usually an amount such that the cured film thickness is preferably 10 to 60 μm, more preferably 25 to 55 μm. Of these, 35 to 55 μm is preferable, and 41 to 50 μm is particularly preferable.
また、エアスプレー塗装、エアレススプレー塗装及び回転霧化塗装を行う場合には、本塗料の粘度を、該塗装に適した粘度範囲、通常、フォードカップNo.4粘度計において、20℃で好ましくは15~60秒、より好ましくは20秒~40秒の粘度範囲となるように、有機溶剤等の溶媒を用いて、適宜、調整しておく。 In addition, when performing air spray coating, airless spray coating, and rotary atomization coating, the viscosity of this coating material is set to a viscosity range suitable for the coating, usually Ford Cup No. 4 The viscometer is appropriately adjusted with a solvent such as an organic solvent so that the viscosity range is preferably 15 to 60 seconds, more preferably 20 to 40 seconds at 20 ° C.
被塗物に本塗料を塗装してなるウエット塗膜の硬化は、加熱することにより行うことができ、加熱は公知の加熱手段により行うことができ、例えば、熱風炉、電気炉、赤外線誘導加熱炉等の乾燥炉を使用することができる。加熱温度は、特に制限されるものではなく例えば60~160℃、好ましくは80~140℃の範囲内にある。加熱時間は、特に制限されるものではなく例えば、10~60分間、好ましくは15~30分間の範囲内である。 The wet coating film formed by applying the present paint to the object to be coated can be cured by heating, and the heating can be performed by a known heating means, for example, a hot air furnace, an electric furnace, or an infrared induction heating. A drying furnace such as a furnace can be used. The heating temperature is not particularly limited and is, for example, in the range of 60 to 160 ° C, preferably 80 to 140 ° C. The heating time is not particularly limited and is, for example, in the range of 10 to 60 minutes, preferably 15 to 30 minutes.
本塗料は耐水白化性及び仕上がり外観のいずれにも優れた塗膜を形成することができる塗料組成物であるので、上塗トップクリヤコート塗料として特に好適に用いることができる。本塗料は、特に自動車用塗料として好適に用いることができる。 Since this paint is a paint composition capable of forming a coating film having excellent water whitening resistance and finished appearance, it can be particularly preferably used as a top coat top clear coat paint. This paint can be particularly preferably used as a paint for automobiles.
複層塗膜形成方法
本塗料が上塗トップクリヤコート塗料として塗装される複層塗膜形成方法としては、被塗物に順次、少なくとも1層の着色ベースコート塗料及び少なくとも1層のクリヤコート塗料を塗装することにより複層塗膜を形成する方法であって、最上層のクリヤコート塗料として本発明の塗料組成物を塗装することを含む複層塗膜形成方法を挙げることができる。
Multi-layer coating film forming method As a multi-layer coating film forming method in which this paint is applied as a top coat top clear coat paint, at least one layer of colored base coat paint and at least one layer of clear coat paint are sequentially applied to an object to be coated. This is a method for forming a multi-layer coating film, and examples thereof include a method for forming a multi-layer coating film including coating the coating composition of the present invention as the clear coat coating material for the uppermost layer.
具体的には、例えば、電着塗装及び/又は中塗り塗装が施された被塗物上に、着色ベースコート塗料を塗装し、該塗膜を硬化させることなく、必要に応じて着色ベースコート塗料中の溶媒の揮散を促進させるために、例えば、40~90℃で3~30分間程度のプレヒートを行い、この未硬化の着色ベースコート塗膜上にクリヤコート塗料として本塗料の塗装を行った後、着色ベースコート塗膜とクリヤコート塗膜とを一緒に硬化させる、2コート1ベーク方式の複層塗膜形成方法を挙げることができる。 Specifically, for example, a colored base coat paint is applied onto an object to be coated by electrodeposition coating and / or an intermediate coating, and the colored base coat paint is used as necessary without curing the coating film. In order to promote the volatilization of the solvent, for example, preheating is performed at 40 to 90 ° C. for about 3 to 30 minutes, and the present paint is applied as a clear coat paint on the uncured colored base coat coating material. Examples thereof include a two-coat, one-bake method for forming a multi-layer coating film in which a colored base coating coating film and a clear coating coating film are cured together.
また、本塗料を3コート2ベーク方式又は3コート1ベーク方式の上塗塗装におけるトップクリヤコート塗料としても同様に好適に使用することができる。 Further, this paint can also be suitably used as a top clear coat paint in the top coat coating of the 3-coat 2-bake method or the 3-coat 1-bake method.
上記で用いられるベースコート塗料としては、従来から公知の通常の熱硬化型ベースコート塗料を使用することができ、具体的には、例えば、アクリル樹脂、ポリエステル樹脂、アルキド樹脂、ウレタン樹脂等の基体樹脂にアミノ樹脂、ポリイソシアネート化合物、ブロックポリイソシアネート化合物等の架橋剤を基体樹脂が含有する反応性官能基と適宜組合せてなる塗料を使用することができる。 As the base coat paint used above, a conventionally known ordinary thermosetting base coat paint can be used, and specifically, for a base resin such as an acrylic resin, a polyester resin, an alkyd resin, or a urethane resin. A coating material obtained by appropriately combining a cross-linking agent such as an amino resin, a polyisocyanate compound, or a blocked polyisocyanate compound with a reactive functional group contained in the base resin can be used.
また、ベースコート塗料としては、例えば、水性塗料、有機溶剤系塗料、粉体塗料を用いることができる。なかでも、環境負荷低減及び塗膜の仕上り外観の観点から水性塗料が好ましい。 Further, as the base coat paint, for example, a water-based paint, an organic solvent-based paint, or a powder paint can be used. Of these, water-based paints are preferable from the viewpoint of reducing the environmental load and the finished appearance of the coating film.
上記複層塗膜形成方法において、クリヤコートを2層以上塗装する場合、最上層以外のクリヤコート塗料としては、本塗料を使用してもよく、従来から公知の熱硬化型クリヤコート塗料を使用してもよい。 In the above multi-layer coating film forming method, when two or more layers of clear coat are applied, this paint may be used as the clear coat paint other than the uppermost layer, and a conventionally known thermosetting clear coat paint is used. You may.
以下、製造例、実施例及び比較例を挙げて、本発明をさらに具体的に説明する。但し、本発明は、これらにより限定されない。各例において、「部」及び「%」は、特記しない限り、質量基準による。また、塗膜の膜厚は硬化塗膜に基づく。 Hereinafter, the present invention will be described in more detail with reference to Production Examples, Examples and Comparative Examples. However, the present invention is not limited thereto. In each example, "parts" and "%" are based on mass unless otherwise specified. The film thickness of the coating film is based on the cured coating film.
水酸基含有アクリル樹脂(A1-1-1)の製造
製造例1
温度計、サーモスタット、撹拌装置、還流冷却器、窒素導入管及び滴下装置を備えた反応容器に、「スワゾール1000」(商品名、コスモ石油社製、芳香族系有機溶剤)27部及びプロピレングリコールモノメチルエーテルアセテート5部を仕込み、窒素ガスを吹き込みながら150℃で攪拌し、この中にスチレン20部、2-ヒドロキシプロピルアクリレート32.5部、イソブチルメタクリレート46.5部、アクリル酸1.0部及びジターシャリアミルパーオキサイド(重合開始剤)1.5部からなるモノマー混合物を4時間かけて均一速度で滴下した。その後、150℃で1時間熟成させた後冷却し、さらに酢酸ブチルを34部加えて希釈し、固形分濃度60質量%の水酸基含有アクリル樹脂(A1-1-1)溶液を得た。得られた水酸基含有アクリル樹脂(A1-1-1)の水酸基価は140mgKOH/g、酸価は8.0mgKOH/g、重量平均分子量は10000、ガラス転移温度39℃であった。
Production Example 1 of Production of Hydroxy Group-Containing Acrylic Resin (A1-1-1)
27 parts of "Swazole 1000" (trade name, manufactured by Cosmo Petroleum Co., Ltd., aromatic organic solvent) and propylene glycol monomethyl in a reaction vessel equipped with a thermometer, a thermostat, a stirrer, a reflux condenser, a nitrogen introduction tube and a dropping device. 5 parts of ether acetate was charged and stirred at 150 ° C. while blowing nitrogen gas, and 20 parts of styrene, 32.5 parts of 2-hydroxypropyl acrylate, 46.5 parts of isobutyl methacrylate, 1.0 part of acrylic acid and jitter were added therein. A monomer mixture consisting of 1.5 parts of shariamil peroxide (polymerization initiator) was added dropwise at a uniform rate over 4 hours. Then, it was aged at 150 ° C. for 1 hour and then cooled, and 34 parts of butyl acetate was added to dilute it to obtain a hydroxyl group-containing acrylic resin (A1-1-1) solution having a solid content concentration of 60% by mass. The obtained hydroxyl group-containing acrylic resin (A1-1-1) had a hydroxyl value of 140 mgKOH / g, an acid value of 8.0 mgKOH / g, a weight average molecular weight of 10,000, and a glass transition temperature of 39 ° C.
水酸基含有アクリル樹脂(A1-1-2)の製造
製造例2
温度計、サーモスタット、撹拌装置、還流冷却器、窒素導入管及び滴下装置を備えた反応容器に、「スワゾール1000」(商品名、コスモ石油社製、芳香族系有機溶剤)30部及びn-ブタノール10部を仕込んだ。反応容器に窒素ガスを吹き込みながら125℃で仕込み液を攪拌し、この中にγ-メタクリロキシプロピルトリメトキシシラン30部、2-ヒドロキシプロピルアクリレート32.5部、スチレン20部、イソブチルメタクリレート17.5部及び2,2’-アゾビス(2-メチルブチロニトリル)(重合開始剤)7.0部からなるモノマー混合物を4時間かけて均一速度で滴下した。その後、125℃で30分間熟成させた後、2,2’-アゾビス(2-メチルブチロニトリル)0.5部及び「スワゾール1000」(商品名、コスモ石油社製、芳香族系有機溶剤)5.0部からなる溶液を1時間かけて均一速度で滴下した。その後、125℃で1時間熟成させた後冷却し、さらに酢酸イソブチルを8部加えて希釈し、固形分濃度65質量%の水酸基含有アクリル樹脂(A1-1-2)溶液(2級水酸基及びアルコキシシリル基を有するアクリル樹脂溶液)を得た。得られた水酸基含有アクリル樹脂(A1-1-2)のアルコキシシリル基含有量は1.21mmol/g、水酸基価は140mgKOH/g、重量平均分子量は7000、ガラス転移温度18℃であった。
Production Example 2 of Production of Hydroxy Group-Containing Acrylic Resin (A1-1-2)
30 parts of "Swazole 1000" (trade name, manufactured by Cosmo Petroleum Co., Ltd., aromatic organic solvent) and n-butanol in a reaction vessel equipped with a thermometer, a thermostat, a stirrer, a reflux condenser, a nitrogen introduction tube and a dropping device. I prepared 10 copies. While blowing nitrogen gas into the reaction vessel, the charged liquid was stirred at 125 ° C., and 30 parts of γ-methacryloxypropyltrimethoxysilane, 32.5 parts of 2-hydroxypropyl acrylate, 20 parts of styrene, and 17.5 parts of isobutyl methacrylate were mixed therein. A monomer mixture consisting of parts and 7.0 parts of 2,2'-azobis (2-methylbutyronitrile) (polymerization initiator) was added dropwise at a uniform rate over 4 hours. Then, after aging at 125 ° C. for 30 minutes, 0.5 part of 2,2'-azobis (2-methylbutyronitrile) and "Swazole 1000" (trade name, manufactured by Cosmo Oil Co., Ltd., aromatic organic solvent) A solution consisting of 5.0 parts was added dropwise at a uniform rate over 1 hour. Then, it was aged at 125 ° C. for 1 hour, cooled, and further diluted by adding 8 parts of isobutyl acetate, and a hydroxyl group-containing acrylic resin (A1-1-2) solution (secondary hydroxyl group and alkoxy) having a solid content concentration of 65% by mass was added. Acrylic resin solution having a silyl group) was obtained. The obtained hydroxyl group-containing acrylic resin (A1-1-2) had an alkoxysilyl group content of 1.21 mmol / g, a hydroxyl value of 140 mgKOH / g, a weight average molecular weight of 7,000, and a glass transition temperature of 18 ° C.
水酸基含有アクリル樹脂(A1-1-3)の製造
製造例3
温度計、サーモスタット、撹拌装置、還流冷却器、窒素導入管及び滴下装置を備えた反応容器に、「スワゾール1000」(商品名、コスモ石油社製、芳香族系有機溶剤)30部及びn-ブタノール10部を仕込んだ。反応容器に窒素ガスを吹き込みながら125℃で仕込み液を攪拌し、この中にγ-メタクリロキシプロピルトリメトキシシラン30部、2-ヒドロキシエチルメタクリレート32.5部、スチレン20部、イソブチルメタクリレート17.5部及び2,2’-アゾビス(2-メチルブチロニトリル)(重合開始剤)7.0部からなるモノマー混合物を4時間かけて均一速度で滴下した。その後、125℃で30分間熟成させた後、2,2’-アゾビス(2-メチルブチロニトリル)0.5部及び「スワゾール1000」(商品名、コスモ石油社製、芳香族系有機溶剤)5.0部からなる溶液を1時間かけて均一速度で滴下した。その後、125℃で1時間熟成させた後冷却し、さらに酢酸イソブチルを8部加えて希釈し、固形分濃度65質量%の水酸基含有アクリル樹脂(A1-1-3)溶液(1級水酸基及びアルコキシシリル基を有するアクリル樹脂溶液)を得た。得られた水酸基含有アクリル樹脂(A1-1-3)のアルコキシシリル基含有量は1.21mmol/g、水酸基価は140mgKOH/g、重量平均分子量は7000、ガラス転移温度39℃であった。
Production Example 3 of Production of Hydroxy Group-Containing Acrylic Resin (A1-1-3)
30 parts of "Swazole 1000" (trade name, manufactured by Cosmo Petroleum Co., Ltd., aromatic organic solvent) and n-butanol in a reaction vessel equipped with a thermometer, a thermostat, a stirrer, a reflux condenser, a nitrogen introduction tube and a dropping device. I prepared 10 copies. The preparation liquid was stirred at 125 ° C. while blowing nitrogen gas into the reaction vessel, and 30 parts of γ-methacryloxypropyltrimethoxysilane, 32.5 parts of 2-hydroxyethyl methacrylate, 20 parts of styrene, and 17.5 parts of isobutyl methacrylate were mixed therein. A monomer mixture consisting of parts and 7.0 parts of 2,2'-azobis (2-methylbutyronitrile) (polymerization initiator) was added dropwise at a uniform rate over 4 hours. Then, after aging at 125 ° C. for 30 minutes, 0.5 part of 2,2'-azobis (2-methylbutyronitrile) and "Swazole 1000" (trade name, manufactured by Cosmo Oil Co., Ltd., aromatic organic solvent) A solution consisting of 5.0 parts was added dropwise at a uniform rate over 1 hour. Then, it is aged at 125 ° C. for 1 hour, cooled, and further diluted by adding 8 parts of isobutyl acetate to a hydroxyl group-containing acrylic resin (A1-1-3) solution having a solid content concentration of 65% by mass (primary hydroxyl group and alkoxy). Acrylic resin solution having a silyl group) was obtained. The obtained hydroxyl group-containing acrylic resin (A1-1-3) had an alkoxysilyl group content of 1.21 mmol / g, a hydroxyl value of 140 mgKOH / g, a weight average molecular weight of 7,000, and a glass transition temperature of 39 ° C.
第1の粘性調整剤(B)の製造
製造例4
撹拌装置、温度計、冷却管及び窒素ガス導入口を備えた四ツ口フラスコにヘプタン37部、「スワゾール1000」(商品名、コスモ石油社製、芳香族系有機溶剤)70部を仕込んで窒素を吹き込みながら100℃まで昇温させた。次いで、下記共重合体分散安定剤(b1-1-1)溶液(注1)49.6部、下記その他の分散安定剤(b1-2-1)溶液(注2)10.5部、下記コアモノマー組成物(注3)65.0部、2,2’-アゾビスイソブチロニトリル0.9部、「スワゾール1000」20部の混合物を3時間かけて滴下し、更に2時間熟成することにより、非水ディスパージョン樹脂(b-1)溶液を得た。得られた非水ディスパージョン樹脂(b-1)溶液は、固形分40%、平均粒子径146nmであった。また、共重合体分散安定剤(b1-1-1)/その他の分散安定剤(b1-2-1)比は85/15、コア/シェル比は65/35であった。
Production of First Viscosity Adjusting Agent (B) Production Example 4
37 parts of heptane and 70 parts of "Swazole 1000" (trade name, manufactured by Cosmo Petroleum Co., Ltd., aromatic organic solvent) are charged into a four-necked flask equipped with a stirrer, a thermometer, a cooling tube and a nitrogen gas inlet to charge nitrogen. The temperature was raised to 100 ° C. while blowing. Next, 49.6 parts of the following copolymer dispersion stabilizer (b1-1-1) solution (Note 1), 10.5 parts of the following other dispersion stabilizer (b1-2-1) solution (Note 2), and the following. A mixture of 65.0 parts of the core monomer composition (Note 3), 0.9 parts of 2,2'-azobisisobutyronitrile, and 20 parts of "Swazole 1000" is added dropwise over 3 hours and aged for another 2 hours. As a result, a non-aqueous dispersion resin (b-1) solution was obtained. The obtained non-aqueous dispersion resin (b-1) solution had a solid content of 40% and an average particle size of 146 nm. The copolymer dispersion stabilizer (b1-1-1) / other dispersion stabilizer (b1-2-1) ratio was 85/15, and the core / shell ratio was 65/35.
(注1)共重合体分散安定剤(b1-1-1)溶液
撹拌装置、温度計、水分離器、窒素ガス導入口を備えた四ツ口フラスコに、「スワゾール1000」(商品名、コスモ石油社製、芳香族系有機溶剤)12部を仕込み、125℃まで昇温させた。次いで、イソブチルメタクリレート8.8部、2-エチルヘキシルアクリレート8.8部、グリシジルメタクリレート8.8部、2-ヒドロキシエチルアクリレート2.9部及びt-ブチルパーオキシ-2-エチルヘキサノエート1.5部、n-ブタノール4部の混合物を4時間かけて滴下し、さらに1時間熟成させた。その後、t-ブチルパーオキシ-2-エチルヘキサノエート0.15部、「スワゾール1000」3部の混合物を1時間かけて滴下し、さらに2時間熟成させた。ついでp-t-ブチルカテコール0.02部、アクリル酸0.27部をフラスコ中に加えて樹脂酸価が1.0以下になるまで約4時間反応を続け、固形分60%の共重合体分散安定剤(b1-1-1)溶液を得た。
(Note 1) Copolymer dispersion stabilizer (b1-1-1) solution In a four-necked flask equipped with a stirrer, thermometer, water separator, and nitrogen gas inlet, "Swazole 1000" (trade name, Cosmo) Twelve parts of an aromatic organic solvent manufactured by Cosmo Oil Co., Ltd. were charged and the temperature was raised to 125 ° C. Then, 8.8 parts of isobutyl methacrylate, 8.8 parts of 2-ethylhexyl acrylate, 8.8 parts of glycidyl methacrylate, 2.9 parts of 2-hydroxyethyl acrylate and 1.5 parts of t-butylperoxy-2-ethylhexanoate. A mixture of 4 parts and 4 parts of n-butanol was added dropwise over 4 hours and aged for another 1 hour. Then, a mixture of 0.15 part of t-butylperoxy-2-ethylhexanoate and 3 parts of "Swazole 1000" was added dropwise over 1 hour, and the mixture was further aged for 2 hours. Then, 0.02 part of pt-butylcatechol and 0.27 part of acrylic acid were added to the flask, and the reaction was continued for about 4 hours until the resin acid value became 1.0 or less, and the copolymer having a solid content of 60% was continued. A dispersion stabilizer (b1-1-1) solution was obtained.
(注2)その他の分散安定剤(b1-2-1)溶液
撹拌装置、温度計、冷却管、窒素ガス導入口を備えた四ツ口フラスコに、トルエン還流下、メタンスルホン酸を触媒として12-ヒドロキシステアリン酸を脱水縮合して、樹脂酸価30まで縮合を行なった。得られた数平均分子量約1800の自己縮合ポリエステルの末端カルボキシル基に、ジメチルアミノエタノールを触媒としてグリシジルメタクリレートを付加して重合性不飽和基を導入し、固形分70%の重合性不飽和基含有マクロモノマー溶液を得た。得られた重合性不飽和基含有マクロモノマーは1分子当り数平均分子量に基づき約1個の重合性不飽和基を有していた。次いで、フラスコ中に酢酸ブチル2.7部を入れて加熱還流させ、この中に、上記70%重合性不飽和基含有マクロモノマー溶液3.7部、メチルメタクリレート2.4部、グリシジルメタクリレート0.2部、キシレン2.5部、2,2’-アゾビスイソブチロニトリル0.15部の混合物を3時間かけて均一速度で滴下し、さらに2時間熟成した。ついでp-t-ブチルカテコール0.01部、メタクリル酸0.05部、ジメチルアミノエタノール0.01部の混合物をフラスコ中に加えて樹脂酸価が0.5になるまで140℃で約5時間反応を続け、固形分50%のその他の分散安定剤(b1-2-1)溶液を得た。得られたその他の分散安定剤(b1-2-1)は、12-ヒドロキシステアリン酸によるセグメントと、メチルメタクリレートとグリシジルメタクリレートの共重合体によるセグメントとを有するグラフトポリマーであって、1分子中平均約4個の重合性不飽和基を有している。
(Note 2) Other dispersion stabilizer (b1-2-1) solution In a four-necked flask equipped with a stirrer, thermometer, condenser, and nitrogen gas inlet, under reflux with toluene, methanesulfonic acid is used as a catalyst. -Hydroxystearic acid was dehydrated and condensed to a resin acid value of 30. A polymerizable unsaturated group was introduced by adding glycidyl methacrylate using dimethylaminoethanol as a catalyst to the terminal carboxyl group of the obtained self-condensed polyester having a number average molecular weight of about 1800, and containing a polymerizable unsaturated group having a solid content of 70%. A macromonomer solution was obtained. The obtained polymerizable unsaturated group-containing macromonomer had about 1 polymerizable unsaturated group based on the number average molecular weight per molecule. Next, 2.7 parts of butyl acetate was placed in a flask and refluxed by heating. In this, 3.7 parts of the above 70% polymerizable unsaturated group-containing macromonomer solution, 2.4 parts of methyl methacrylate, and 0. A mixture of 2 parts, 2.5 parts of xylene and 0.15 parts of 2,2'-azobisisobutyronitrile was added dropwise at a uniform rate over 3 hours and aged for another 2 hours. Then, a mixture of 0.01 part of pt-butylcatechol, 0.05 part of methacrylic acid and 0.01 part of dimethylaminoethanol was added to the flask, and the resin acid value became 0.5 at 140 ° C. for about 5 hours. The reaction was continued to obtain a solution of another dispersion stabilizer (b1-2-1) having a solid content of 50%. The other dispersion stabilizer (b1-2-1) obtained was a graft polymer having a segment of 12-hydroxystearic acid and a segment of a copolymer of methyl methacrylate and glycidyl methacrylate, and was averaged in one molecule. It has about 4 polymerizable unsaturated groups.
(注3)コアモノマー組成物
スチレン6.5部、メチルメタクリレート15.6部、メチルアクリレート6.5部、2-ヒドロキシエチルアクリレート32.5部、グリシジルメタクリレート2.6部、及びメタクリル酸1.3部の混合物。
(Note 3) Core monomer composition 6.5 parts of styrene, 15.6 parts of methyl methacrylate, 6.5 parts of methyl acrylate, 32.5 parts of 2-hydroxyethyl acrylate, 2.6 parts of glycidyl methacrylate, and 1. A mixture of three parts.
製造例5~6
製造例4において、配合組成を表1に示すものとする以外は、製造例4と同様にして、非水ディスパージョン樹脂(b-2)~(b-3)溶液を得た。なお表1に示す配合組成は、各成分の固形分質量による。
Production Examples 5 to 6
Non-aqueous dispersion resin (b-2) to (b-3) solutions were obtained in the same manner as in Production Example 4 except that the compounding composition was as shown in Table 1 in Production Example 4. The compounding composition shown in Table 1 depends on the solid content mass of each component.
第2の粘性調整剤(C)の製造
製造例7
撹拌装置及び滴下装置を備えた反応容器に、製造例1で得た水酸基含有アクリル樹脂(A1-1-1)溶液158.3部(固形分95.0部)、「スワゾール1000」(商品名、コスモ石油社製、芳香族系有機溶剤)15.2部及びn-ブタノール10部を仕込み、室温で撹拌しながら、ベンジルアミン2.44部及び「JEFFAMINE D-2000」(商品名、HUNTSMAN社製、ポリオキシプロピレン基を有するジアミン、数平均分子量2000)0.6部からなるアミン混合物を添加した。次いで、ヘキサメチレンジイソシアネート1.96部及び「スワゾール1000」(商品名、コスモ石油社製、芳香族系有機溶剤)11.5部の混合物を撹拌しながら滴下して、第2の粘性調整剤分散液(CM-1)を得た。得られた第2の粘性調整剤分散液(CM-1)の固形分は50%であった。また、得られた第2の粘性調整剤分散液(CM-1)において、前記成分(c1)~(c3)の合計質量は5.0質量部であり、樹脂成分である水酸基含有アクリル樹脂(A1-1-1)の質量は95.0質量部であり、(成分(c1)~(c3)の合計質量)/(樹脂成分の質量)の比は5/95であった。
Production Example 7 of Production of Second Viscosity Adjusting Agent (C)
In a reaction vessel equipped with a stirrer and a dropping device, 158.3 parts (solid content 95.0 parts) of the hydroxyl group-containing acrylic resin (A1-1-1) solution obtained in Production Example 1 and "Swazole 1000" (trade name). , Cosmo Petroleum Co., Ltd., aromatic organic solvent) 15.2 parts and n-butanol 10 parts were charged, and while stirring at room temperature, 2.44 parts of benzylamine and "JEFFAMINE D-2000" (trade name, HUNTSMAN) A diamine having a polyoxypropylene group and an amine mixture consisting of 0.6 parts of a number average molecular weight of 2000) were added. Next, a mixture of 1.96 parts of hexamethylene diisocyanate and 11.5 parts of "Swazole 1000" (trade name, manufactured by Cosmo Oil Co., Ltd., aromatic organic solvent) was added dropwise with stirring to disperse the second viscosity modifier. A liquid (CM-1) was obtained. The solid content of the obtained second viscosity modifier dispersion (CM-1) was 50%. Further, in the obtained second viscosity modifier dispersion liquid (CM-1), the total mass of the components (c1) to (c3) is 5.0 parts by mass, and the hydroxyl group-containing acrylic resin (resin component). The mass of A1-1-1) was 95.0 parts by mass, and the ratio of (total mass of components (c1) to (c3)) / (mass of resin component) was 5/95.
製造例8~21
製造例7において、配合組成を表2に示すものとする以外は、製造例7と同様にして、第2の粘性調整剤分散液(CM-2)~(CM-15)を得た。得られた第2の粘性調整剤分散液(CM-2)~(CM-15)の固形分は50%であった。なお表2に示す配合組成は、各成分の固形分質量による。
Production Examples 8 to 21
Second viscosity modifier dispersions (CM-2) to (CM-15) were obtained in the same manner as in Production Example 7 except that the compounding composition was as shown in Table 2 in Production Example 7. The solid content of the obtained second viscosity modifier dispersions (CM-2) to (CM-15) was 50%. The compounding composition shown in Table 2 depends on the solid content mass of each component.
表2中における(注)は下記を意味する。 (Note) in Table 2 means the following.
(注4)「JEFFAMINE T-3000」:商品名、HUNTSMAN社製、ポリオキシアルキレン基を有するトリアミン、数平均分子量3000。 (Note 4) "JEFFAMINE T-3000": Trade name, manufactured by HUNTSMAN, triamine having a polyoxyalkylene group, number average molecular weight 3000.
(注5)「JEFFAMINE T-5000」:商品名、HUNTSMAN社製、ポリオキシアルキレン基を有するトリアミン、数平均分子量5000。 (Note 5) "JEFFAMINE T-5000": Trade name, manufactured by HUNTSMAN, triamine having a polyoxyalkylene group, number average molecular weight 5000.
(注6)「JEFFAMINE M-1000」:商品名、HUNTSMAN社製、ポリオキシアルキレン基を有するモノアミン、数平均分子量1000。 (Note 6) "JEFFAMINE M-1000": Product name, manufactured by HUNTSMAN, monoamine having a polyoxyalkylene group, number average molecular weight 1000.
(注7)「JEFFAMINE T-403」:商品名、HUNTSMAN社製、ポリオキシアルキレン基を有するトリアミン、数平均分子量440。 (Note 7) "JEFFAMINE T-403": Trade name, manufactured by HUNTSMAN, triamine having a polyoxyalkylene group, number average molecular weight 440.
(注8)「JEFFAMINE D-400」:商品名、HUNTSMAN社製、ポリオキシアルキレン基を有するジアミン、数平均分子量400。 (Note 8) "JEFFAMINE D-400": Trade name, manufactured by HUNTSMAN, diamine having a polyoxyalkylene group, number average molecular weight 400.
塗料組成物の製造1
実施例1
製造例1で得た水酸基含有アクリル樹脂(A1-1-1)溶液82.3部(固形分49.4部)、「ユーバン20SE60」(商品名、三井化学社製、メラミン樹脂、固形分含有率60%)6.7部(固形分4部)、製造例4で得られた非水ディスパージョン樹脂(b-1)溶液10部(固形分4部)、製造例7で得られた第2の粘性調整剤分散液(CM-1)溶液16部(固形分が8部であり、このうち第2の粘性調整剤(C)成分が0.4部、水酸基含有アクリル樹脂(A1-1-1)が7.6部である)、「BYK-300」(商品名、ビックケミー社製、表面調整剤、有効成分52%)0.4部(固形分0.2部)及び「NACURE 5523」(商品名、ドデシルベンゼンスルホン酸のアミン塩、触媒、有効成分35%、KING INDUSTRIES社製)0.3部(固形分0.1部)を均一に混合した主剤と、
硬化剤(架橋剤(A2))である「スミジュールN3300」(商品名、住化コベストロウレタン社製、ヘキサメチレンジイソシアネートのイソシアヌレート体、固形分含有率100%)35部とを塗装直前に均一に混合し、さらに、酢酸ブチルを加えて、20℃におけるフォードカップNo.4による粘度が30秒となるように調整して塗料組成物No.1を得た。
Manufacture of paint composition 1
Example 1
82.3 parts (solid content 49.4 parts) of the hydroxyl group-containing acrylic resin (A1-1-1) solution obtained in Production Example 1, "Uban 20SE60" (trade name, manufactured by Mitsui Chemicals, Inc., melamine resin, containing solid content) (Ratio 60%) 6.7 parts (solid content 4 parts), 10 parts of the non-aqueous dispersion resin (b-1) solution obtained in Production Example 4 (solid content 4 parts), the third obtained in Production Example 7. 16 parts of the viscosity modifier dispersion solution (CM-1) solution (solid content is 8 parts, of which 0.4 parts is the second viscosity modifier (C) component, hydroxyl group-containing acrylic resin (A1-1) -1) is 7.6 parts), "BYK-300" (trade name, manufactured by Big Chemie, surface conditioner, active ingredient 52%) 0.4 parts (solid content 0.2 parts) and "NACURE 5523" (Product name, amine salt of dodecylbenzene sulfonic acid, catalyst, active ingredient 35%, manufactured by KING INDUSTRIES) 0.3 parts (solid content 0.1 parts) was uniformly mixed with the main agent.
Immediately before painting with 35 parts of "Sumijour N3300" (trade name, manufactured by Sumika Cobestrourethane, isocyanurate of hexamethylene diisocyanate, solid content 100%) which is a curing agent (crosslinking agent (A2)). Mix uniformly, and then add butyl acetate to No. Ford Cup No. at 20 ° C. Adjusting the viscosity according to No. 4 to 30 seconds, the coating composition No. I got 1.
実施例2~21及び比較例1~8
配合組成を後記の表3に示すものとする以外は、実施例1と同様にして、20℃におけるフォードカップNo.4による粘度が30秒の各塗料組成物No.2~29を得た。なお表3に示す配合組成は、各成分の固形分質量による。
Examples 2 to 21 and Comparative Examples 1 to 8
Ford Cup No. at 20 ° C. in the same manner as in Example 1 except that the compounding composition is as shown in Table 3 below. Each coating composition No. 4 having a viscosity of 30 seconds according to No. 4 2-29 were obtained. The compounding composition shown in Table 3 depends on the solid content mass of each component.
試験板の作製1
実施例1~21、比較例1~8の試験板の製造
仕上がり外観評価用及び耐水白化性評価用の試験板の作製
10cm×15cmのサイズであり、かつリン酸亜鉛化成処理を施した冷延鋼板に、「エレクロンGT-10」(商品名、関西ペイント社製、カチオン電着塗料)を乾燥膜厚20μmとなるように電着塗装し、170℃で30分間加熱して硬化させた後、電着塗膜上に、「WP-306T」(商品名、関西ペイント社製、ポリエステルメラミン樹脂系水性中塗り塗料)を、回転霧化型の静電塗装機を用いて、硬化膜厚30μmとなるように静電塗装し、5分間放置後、80℃で3分間プレヒートを行なった後、140℃で30分間加熱して試験用被塗物を得た。次いで、該試験用被塗物に、垂直状態で、「WBC-713T No.202」(商品名、関西ペイント社製、アクリルメラミン樹脂系水性ベースコート塗料、黒塗色)を、回転霧化型の静電塗装機を用いて、硬化膜厚15μmとなるように静電塗装し、5分間放置後、垂直状態で、80℃で3分間プレヒートを行なった。次いで、該未硬化のベースコート塗膜上に、垂直状態で、塗料組成物No.1を、回転霧化型の静電塗装機を用いて、乾燥膜厚で45μmとなるように静電塗装してクリヤコート塗膜を形成させて、7分間放置した。次いで、垂直状態で、140℃で30分間(キープ時間)加熱して、ベースコート塗膜及びクリヤコート塗膜を加熱硬化させることにより実施例1の試験板を作製した。
Preparation of test plate 1
Manufacture of test plates of Examples 1 to 21 and Comparative Examples 1 to 8 Preparation of test plates for finish appearance evaluation and water whitening resistance evaluation Cold spreading with a size of 10 cm × 15 cm and subjected to zinc phosphate chemical conversion treatment. "Electron GT-10" (trade name, manufactured by Kansai Paint Co., Ltd., cationic electrodeposition coating) is electrodeposited on the steel plate so that the dry film thickness is 20 μm, heated at 170 ° C. for 30 minutes to cure, and then cured. On the electrodeposition coating film, "WP-306T" (trade name, manufactured by Kansai Paint Co., Ltd., polyester melamine resin-based water-based intermediate coating paint) was applied to a cured film thickness of 30 μm using a rotary atomization type electrostatic coating machine. After electrostatic coating was performed for 5 minutes, preheating was performed at 80 ° C. for 3 minutes, and then heating was performed at 140 ° C. for 30 minutes to obtain a test object to be coated. Next, in a vertical state, "WBC-713T No. 202" (trade name, manufactured by Kansai Paint Co., Ltd., acrylic melamine resin-based water-based base coat paint, black paint color) was applied to the test object to be tested in a rotary atomization type. Using an electrostatic coating machine, electrostatic coating was performed so that the cured film thickness was 15 μm, and after leaving for 5 minutes, preheating was performed at 80 ° C. for 3 minutes in a vertical state. Next, on the uncured base coat coating film, in a vertical state, the coating composition No. 1 was electrostatically coated using a rotary atomization type electrostatic coating machine so as to have a dry film thickness of 45 μm to form a clear coat coating film, and left for 7 minutes. Next, the test plate of Example 1 was prepared by heating at 140 ° C. for 30 minutes (keeping time) in a vertical state to heat-cure the base coat coating film and the clear coat coating film.
上記塗料組成物No.1の試験板の作製において、塗料組成物をNo.2~29のいずれかとする以外は、塗料組成物No.1の試験板の作製と同様にして、塗料組成物No.2~29の試験板をそれぞれ作製した。 The above paint composition No. In the preparation of the test plate of No. 1, the coating composition was designated as No. 1. Paint composition No. 2 except for any of 2 to 29. In the same manner as in the preparation of the test plate of No. 1, the coating composition No. 2 to 29 test plates were prepared respectively.
耐タレ性評価用の試験板の作製
11cm×45cmのサイズであり、かつリン酸亜鉛化成処理を施した冷延鋼板に、「エレクロンGT-10」(商品名、関西ペイント社製、カチオン電着塗料)を乾燥膜厚20μmとなるように電着塗装し、170℃で30分間加熱して硬化させた後、電着塗膜上に、「WP-306T」(商品名、関西ペイント社製、ポリエステルメラミン樹脂系水性中塗り塗料)を、回転霧化型の静電塗装機を用いて、硬化膜厚30μmとなるように静電塗装し、5分間放置後、80℃で3分間プレヒートを行なった後、140℃で30分間加熱して試験用被塗物を得た。次いで、該試験用被塗物の長尺側の端部から3cmの部分に、直径5mmのポンチ孔を、2cm感覚で21個1列状に設けた後、該試験用被塗物上に、垂直状態で、「WBC-713T No.202」(商品名、関西ペイント社製、アクリルメラミン樹脂系水性ベースコート塗料、黒塗色)を、回転霧化型の静電塗装機を用いて、硬化膜厚15μmとなるように静電塗装し、5分間放置後、垂直状態で、80℃で3分間プレヒートを行なった。次いで、該未硬化の塗膜上に、垂直状態で、塗料組成物No.1を、回転霧化型の静電塗装機を用いて、長尺方向にほぼ30μm~60μmの膜厚が得られるように膜厚勾配をつけて塗装し、室温で7分間放置してから、垂直状態で、140℃で30分間(キープ時間)加熱して、ベースコート塗膜及びクリヤコート塗膜を加熱硬化させることにより実施例1の試験板を作製した。
Preparation of test plate for sagging resistance evaluation "Electron GT-10" (trade name, manufactured by Kansai Paint Co., Ltd., cationic electrodeposition) on a cold-rolled steel plate with a size of 11 cm x 45 cm and subjected to zinc phosphate chemical conversion treatment. (Paint) is electrodeposited to a dry film thickness of 20 μm, heated at 170 ° C. for 30 minutes to cure, and then “WP-306T” (trade name, manufactured by Kansai Paint Co., Ltd.) is applied onto the electrodeposited coating film. Polyester melamine resin-based water-based intermediate coating paint) is electrostatically coated using a rotary atomization type electrostatic coating machine so that the cured film thickness is 30 μm, left for 5 minutes, and then preheated at 80 ° C. for 3 minutes. After that, it was heated at 140 ° C. for 30 minutes to obtain a test object to be coated. Next, 21 punch holes having a diameter of 5 mm are provided in a row at a portion 3 cm from the long end of the test object to be tested, as if it were 2 cm. In the vertical state, apply "WBC-713T No. 202" (trade name, manufactured by Kansai Paint Co., Ltd., acrylic melamine resin-based water-based base coat paint, black paint color) to a cured film using a rotary atomization type electrostatic coating machine. It was electrostatically coated so as to have a thickness of 15 μm, left for 5 minutes, and then preheated at 80 ° C. for 3 minutes in a vertical state. Next, on the uncured coating film, in a vertical state, the coating composition No. 1 was coated using a rotary atomization type electrostatic coating machine with a film thickness gradient so as to obtain a film thickness of approximately 30 μm to 60 μm in the long direction, and left at room temperature for 7 minutes. The test plate of Example 1 was prepared by heating the base coat coating film and the clear coat coating film at 140 ° C. for 30 minutes (keeping time) in a vertical state.
上記塗料組成物No.1の試験板の作製において、塗料組成物をNo.2~29のいずれかとする以外は、塗料組成物No.1の試験板の作製と同様にして、塗料組成物No.2~29の試験板をそれぞれ作製した。 The above paint composition No. In the preparation of the test plate of No. 1, the coating composition was designated as No. 1. Paint composition No. 2 except for any of 2 to 29. In the same manner as in the preparation of the test plate of No. 1, the coating composition No. 2 to 29 test plates were prepared respectively.
上記で得られた各試験板について、下記の試験方法により評価を行なった。評価結果を塗料組成と併せて表3に示す。
(試験方法)
仕上がり外観:各試験板について、「Wave Scan」(商品名、BYK Gardner社製)によって測定されるLong Wave(LW)値に基づいて、仕上がり外観を評価した。LW値が小さいほど塗面の平滑性が高いことを示す。
Each of the test plates obtained above was evaluated by the following test method. The evaluation results are shown in Table 3 together with the coating composition.
(Test method)
Finished appearance: For each test plate, the finished appearance was evaluated based on the Long Wave (LW) value measured by "Wave Scan" (trade name, manufactured by BYK Gardener). The smaller the LW value, the higher the smoothness of the coated surface.
耐水白化性:各試験板について「CM-512m3」(商品名、コニカミノルタ社製、多角度分光測色計)によって測定される温水浸漬前後のL*値の差に基づいて耐水白化性を評価した。本試験においてL*値は、受光角(塗面に対して垂直方向を0°としたもの)に対して、25°(ハイライト方向)、45°、75°(シェード方向)の3角度からそれぞれ標準の光D65を照射した場合の各L*値を合計した値である。上記L*値を測定した後、40℃の温水に10日間浸漬し、浸漬後の試験板のL*値を測定して、浸漬前のL*値と浸漬後のL*値との差ΔL*を算出した。ΔL*が小さいほど、温水浸漬による塗膜の白化が少なく、耐水白化性が高いことを示す。 Water whitening resistance: Water whitening resistance is evaluated for each test plate based on the difference in L * values before and after immersion in warm water measured by "CM-512m3" (trade name, manufactured by Konica Minolta, multi-angle spectrophotometer). did. In this test, the L * value is calculated from three angles of 25 ° (highlight direction), 45 °, and 75 ° (shade direction) with respect to the light receiving angle (the direction perpendicular to the coated surface is 0 °). It is a total value of each L * value when each is irradiated with standard light D65. After measuring the L * value, 40 ° C. warm water was immersed in 10 days, by measuring the L * value of after immersion of the test plate, the difference between the L * value after immersing the L * value before immersion ΔL * Was calculated. The smaller ΔL * , the less whitening of the coating film due to immersion in warm water, and the higher the water whitening resistance.
耐タレ性:各試験板について、ポンチ孔下端部から3mmの塗膜のタレが観察される位置を調べ、該位置の膜厚(タレ限界膜厚(μm))を測定することにより、耐タレ性を評価した。タレ限界膜厚が大きいほど耐タレ性は良好であることを示す。 Sauce resistance: For each test plate, the position where sagging of the coating film 3 mm is observed from the lower end of the punch hole is investigated, and the film thickness (sauce limit film thickness (μm)) at that position is measured to perform sagging resistance. Gender was evaluated. The larger the sagging limit film thickness, the better the sagging resistance.
なお、表3中における(注)は下記を意味する。
(注9)「TINUVIN 400」:商品名、ベンゾトリアゾール系紫外線吸収剤、有効成分100%、BASF社製。
(注10)「HOSTAVIN 3058」:商品名、ヒンダードアミン系光安定剤、アシル化ヒンダードアミン、有効成分100%、CLARIANT社製。
(注11)「NACURE 4167」:商品名、アルキルリン酸のトリエチルアミン塩、メラミン樹脂の硬化触媒、有効成分25%、KING INDUSTRIES社製。
(注12)「ネオスタン U-600」:商品名、無機ビスマス、有効成分100%、日東化成社製。
Note that (Note) in Table 3 means the following.
(Note 9) "TINUVIN 400": Trade name, benzotriazole-based UV absorber, 100% active ingredient, manufactured by BASF.
(Note 10) "HOSTAVIN 3058": Trade name, hindered amine-based light stabilizer, acylated hindered amine, 100% active ingredient, manufactured by CLARIANT.
(Note 11) "NACURE 4167": Trade name, triethylamine salt of alkyl phosphoric acid, curing catalyst of melamine resin, 25% active ingredient, manufactured by KING INDUSTRIES.
(Note 12) "Neostan U-600": Product name, inorganic bismuth, 100% active ingredient, manufactured by Nitto Kasei.
塗料組成物の製造2
実施例22
製造例1で得た水酸基含有アクリル樹脂(A1-1-1)溶液32.3部(固形分19.4部)、製造例2で得た水酸基含有アクリル樹脂(A1-1-2)溶液33.8部(固形分22部)、「ユーバン20SE60」(商品名、三井化学社製、メラミン樹脂、固形分含有率60%)6.7部(固形分4部)、製造例4で得られた非水ディスパージョン樹脂(b-1)溶液10部(固形分4部)、製造例12で得られた第2の粘性調整剤分散液(CM-6)溶液32部(固形分が16部であり、このうち第2の粘性調整剤(C)成分が0.4部、水酸基含有アクリル樹脂(A1-1-1)が15.6部である)、「BYK-300」(商品名、ビックケミー社製、表面調整剤、有効成分52%)0.4部(固形分0.2部)及び「NACURE 5523」(商品名、ドデシルベンゼンスルホン酸のアミン塩、触媒、有効成分35%、KING INDUSTRIES社製)0.3部(固形分0.1部)を均一に混合した主剤と、
硬化剤(架橋剤(A2))である「スミジュールN3300」(商品名、住化コベストロウレタン社製、ヘキサメチレンジイソシアネートのイソシアヌレート体、固形分含有率100%)35部とを塗装直前に均一に混合し、さらに、酢酸ブチルを加えて、20℃におけるフォードカップNo.4による粘度が30秒となるように調整して塗料組成物No.30を得た。
Manufacture of paint composition 2
Example 22
32.3 parts (solid content 19.4 parts) of the hydroxyl group-containing acrylic resin (A1-1-1) solution obtained in Production Example 1, 33 parts of the hydroxyl group-containing acrylic resin (A1-1-2) solution obtained in Production Example 2. .8 parts (22 parts of solid content), "Uban 20SE60" (trade name, manufactured by Mitsui Chemicals, Inc., melamine resin, solid content content 60%) 6.7 parts (4 parts of solid content), obtained in Production Example 4. 10 parts (4 parts solid content) of the non-aqueous dispersion resin (b-1) solution, 32 parts (16 parts solid content) of the second viscosity modifier dispersion (CM-6) solution obtained in Production Example 12. Of these, 0.4 parts of the second viscosity modifier (C) component and 15.6 parts of the hydroxyl group-containing acrylic resin (A1-1-1)), "BYK-300" (trade name, trade name, Made by Big Chemie, surface conditioner, active ingredient 52%) 0.4 parts (solid content 0.2 parts) and "NACURE 5523" (trade name, amine salt of dodecylbenzene sulfonic acid, catalyst, active ingredient 35%, KING INDUSTRIES) 0.3 parts (0.1 parts solid content) of the main agent mixed uniformly,
Immediately before painting with 35 parts of "Sumijour N3300" (trade name, manufactured by Sumika Cobestrourethane, isocyanurate of hexamethylene diisocyanate, solid content 100%) which is a curing agent (crosslinking agent (A2)). Mix uniformly, and then add butyl acetate to No. Ford Cup No. at 20 ° C. Adjusting the viscosity according to No. 4 to 30 seconds, the coating composition No. I got 30.
実施例23~24及び比較例9
配合組成を後記の表4に示すものとする以外は、実施例22と同様にして、20℃におけるフォードカップNo.4による粘度が30秒の各塗料組成物No.31~33を得た。なお表4に示す配合組成は、各成分の固形分質量による。
Examples 23 to 24 and Comparative Example 9
Ford Cup No. at 20 ° C. in the same manner as in Example 22 except that the compounding composition is as shown in Table 4 below. Each coating composition No. 4 having a viscosity of 30 seconds according to No. 4 31-33 were obtained. The compounding composition shown in Table 4 depends on the solid content mass of each component.
試験板の作製2
実施例22~24、比較例9の試験板の製造
仕上がり外観評価用、耐水白化性評価用及び耐擦り傷性評価用の試験板の作製
試験板の作製1の仕上がり外観評価用及び耐水白化性評価用の試験板の作製において、塗料組成物をNo.30~33のいずれかとする以外は、試験板の作製1と同様にして、塗料組成物No.30~33の試験板をそれぞれ作製した。
Preparation of test plate 2
Production of test plates of Examples 22 to 24 and Comparative Example 9 Preparation of test plates for finish appearance evaluation, water whitening resistance evaluation and scratch resistance evaluation Test plate preparation 1 finished appearance evaluation and water whitening resistance evaluation In the preparation of the test plate for use, the coating composition was No. In the same manner as in Preparation 1 of the test plate, except that it is set to any of 30 to 33, the coating composition No. 30 to 33 test plates were prepared respectively.
耐タレ性評価用の試験板の作製
試験板の作製1の耐タレ性評価用の試験板の作製において、塗料組成物をNo.30~33のいずれかとする以外は、試験板の作製1と同様にして、塗料組成物No.30~33の試験板をそれぞれ作製した。
Preparation of test plate for sagging resistance evaluation In the preparation of the test plate for sagging resistance evaluation in Production of Test Plate 1, the coating composition was No. In the same manner as in Preparation 1 of the test plate, except that it is set to any of 30 to 33, the coating composition No. 30 to 33 test plates were prepared respectively.
上記で得られた各試験板について、下記の試験方法により評価を行なった。評価結果を塗料組成と併せて表4に示す。
(試験方法2)
仕上がり外観、耐水白化性及び耐タレ性については、上記試験方法1と同様の方法にして、行なった。
Each of the test plates obtained above was evaluated by the following test method. The evaluation results are shown in Table 4 together with the coating composition.
(Test method 2)
The finished appearance, water whitening resistance, and sagging resistance were the same as those in Test Method 1 above.
耐擦り傷性:ルーフにニチバン社製耐水テープにて各試験板を貼りつけた自動車を、20℃の条件下、洗車機で15回洗車を行なった後の試験板の20度鏡面反射率(20°光沢値)を測定し、試験前の20°光沢値に対する光沢保持率(%)を算出し、下記基準にて評価した。該光沢保持率が高いほど耐擦り傷性が良好であることを表わす。本明細書において、評価結果がA、BまたはCであれば、優れた耐擦り傷性を意味する。洗車機は、ヤスイ産業社製「PO20 FWRC」を用いた。 Scratch resistance: 20 degree mirror reflectance (20 degrees) of the test plate after washing the car with each test plate attached to the roof with Nichiban water resistant tape 15 times with a car wash machine under the condition of 20 ° C. ° Gloss value) was measured, and the gloss retention rate (%) with respect to the 20 ° gloss value before the test was calculated and evaluated according to the following criteria. The higher the gloss retention rate, the better the scratch resistance. In the present specification, if the evaluation result is A, B or C, it means excellent scratch resistance. As the car wash machine, "PO20 FWRC" manufactured by Yasui Sangyo Co., Ltd. was used.
A:光沢保持率80%以上
B:光沢保持率75%以上80%未満
C:光沢保持率70%以上75%未満
D:光沢保持率50%以上70%未満
E:光沢保持率50%未満。
A: Gloss retention rate of 80% or more B: Gloss retention rate of 75% or more and less than 80% C: Gloss retention rate of 70% or more and less than 75% D: Gloss retention rate of 50% or more and less than 70% E: Gloss retention rate of less than 50%.
以上、本発明の実施形態及び実施例について具体的に説明したが、本発明は、上述の実施形態に限定されるものではなく、本発明の技術的思想に基づく各種の変形が可能である。 Although the embodiments and examples of the present invention have been specifically described above, the present invention is not limited to the above-described embodiments, and various modifications based on the technical idea of the present invention are possible.
例えば、上述の実施形態及び実施例において挙げた構成、方法、工程、形状、材料及び数値などはあくまでも例に過ぎず、必要に応じてこれと異なる構成、方法、工程、形状、材料及び数値などを用いてもよい。 For example, the configurations, methods, processes, shapes, materials, numerical values, etc. given in the above-described embodiments and examples are merely examples, and if necessary, different configurations, methods, processes, shapes, materials, numerical values, etc. May be used.
また、上述の実施形態の構成、方法、工程、形状、材料及び数値などは、本発明の主旨を逸脱しない限り、互いに組み合わせることが可能である。 Further, the configurations, methods, processes, shapes, materials, numerical values, etc. of the above-described embodiments can be combined with each other as long as they do not deviate from the gist of the present invention.
また、本発明は以下の構成を採用することもできる。
[1](A)バインダー成分、(B)第1の粘性調整剤及び(C)第2の粘性調整剤を含有する塗料組成物であって、
第1の粘性調整剤(B)が、
非水ディスパージョン樹脂(b)であり、
第2の粘性調整剤(C)が、
(c1)ポリイソシアネート化合物、
(c2)数平均分子量が300以下の第1級モノアミン及び
(c3)アミノ基を2個以上有し、かつ、数平均分子量が1000以上6000未満であるポリエーテルアミン
の反応生成物を含み、
該アミノ基を2個以上有し、かつ、数平均分子量が1000以上6000未満であるポリエーテルアミン(c3)の配合割合が、該成分(c1)~(c3)の合計量を基準として、10~30質量%の範囲内である塗料組成物。
[2]前記アミノ基を2個以上有し、かつ、数平均分子量が1000以上6000未満であるポリエーテルアミン(c3)が、アミノ基を3個以上有する[1]に記載の塗料組成物。
[3]前記アミノ基を2個以上有し、かつ、数平均分子量が1000以上6000未満であるポリエーテルアミン(c3)の配合割合が、前記成分(c1)~(c3)の合計量を基準として、15~30質量%である[1]または[2]に記載の塗料組成物。
[4]前記ポリイソシアネート化合物(c1)の配合割合が、前記成分(c1)~(c3)の合計量を基準として、30質量%~60質量%である[1]~[3]のいずれか1項に記載の塗料組成物。
The present invention can also adopt the following configurations.
[1] A coating composition containing (A) a binder component, (B) a first viscosity modifier, and (C) a second viscosity modifier.
The first viscosity modifier (B) is
It is a non-water dispersion resin (b) and
The second viscosity modifier (C)
(C1) Polyisocyanate compound,
(C2) Contains a reaction product of a primary monoamine having a number average molecular weight of 300 or less and a polyether amine having two or more (c3) amino groups and having a number average molecular weight of 1000 or more and less than 6000.
The blending ratio of the polyether amine (c3) having two or more amino groups and having a number average molecular weight of 1000 or more and less than 6000 is 10 based on the total amount of the components (c1) to (c3). A coating composition in the range of ~ 30% by mass.
[2] The coating composition according to [1], wherein the polyether amine (c3) having two or more amino groups and having a number average molecular weight of 1000 or more and less than 6000 has three or more amino groups.
[3] The blending ratio of the polyether amine (c3) having two or more amino groups and having a number average molecular weight of 1000 or more and less than 6000 is based on the total amount of the components (c1) to (c3). The coating composition according to [1] or [2], which is 15 to 30% by mass.
[4] Any of [1] to [3], wherein the compounding ratio of the polyisocyanate compound (c1) is 30% by mass to 60% by mass based on the total amount of the components (c1) to (c3). The coating composition according to item 1.
[5]前記数平均分子量が300以下の第1級モノアミン(c2)の配合割合が、前記成分(c1)~(c3)の合計量を基準として、30質量%~60質量%である[1]~[4]のいずれか1項に記載の塗料組成物。
[6]前記非水ディスパージョン樹脂(b)が、高分子分散安定剤(b1)と、少なくとも1種の重合性不飽和モノマー(b2)を重合せしめてなるアクリル樹脂粒子(b3)とを備える[1]~[5]のいずれか1項に記載の塗料組成物。
[7]前記バインダー成分(A)が、水酸基含有樹脂(A1)及び架橋剤(A2)を含有する[1]~[6]のいずれか1項に記載の塗料組成物。
[8]前記水酸基含有樹脂(A1)が水酸基含有アクリル樹脂(A1-1)である[7]に記載の塗料組成物。
[9]前記水酸基含有樹脂(A1)が2級水酸基含有アクリル樹脂(A1-1a)を含む[7]又は[8]に記載の塗料組成物。
[10]前記水酸基含有樹脂(A1)が水酸基及びアルコキシシリル基を有するアクリル樹脂(A1-1b)を含む[7]~[9]のいずれか1項に記載の塗料組成物。
[11]前記水酸基含有樹脂(A1)が2級水酸基及びアルコキシシリル基を有するアクリル樹脂(A1-1c)を含む[7]~[10]のいずれか1項に記載の塗料組成物。
[12]前記架橋剤(A2)が1種又は2種以上のポリイソシアネート化合物を含有し、該ポリイソシアネート化合物の含有割合はバインダー成分の合計固形分100質量部を基準として5~60質量部である[7]~[11]のいずれか1項に記載の塗料組成物。
[13]前記架橋剤(A2)がブロック化ポリイソシアネート化合物を含有し、ブロック化ポリイソシアネート化合物の含有割合はバインダー成分の合計固形分100質量部を基準として5~60質量部である[7]~[11]のいずれか1項に記載の塗料組成物。
[5] The blending ratio of the primary monoamine (c2) having a number average molecular weight of 300 or less is 30% by mass to 60% by mass based on the total amount of the components (c1) to (c3) [1]. ] To the coating composition according to any one of [4].
[6] The non-aqueous dispersion resin (b) includes a polymer dispersion stabilizer (b1) and acrylic resin particles (b3) obtained by polymerizing at least one polymerizable unsaturated monomer (b2). The coating composition according to any one of [1] to [5].
[7] The coating composition according to any one of [1] to [6], wherein the binder component (A) contains a hydroxyl group-containing resin (A1) and a cross-linking agent (A2).
[8] The coating composition according to [7], wherein the hydroxyl group-containing resin (A1) is a hydroxyl group-containing acrylic resin (A1-1).
[9] The coating composition according to [7] or [8], wherein the hydroxyl group-containing resin (A1) contains a secondary hydroxyl group-containing acrylic resin (A1-1a).
[10] The coating composition according to any one of [7] to [9], wherein the hydroxyl group-containing resin (A1) contains an acrylic resin (A1-1b) having a hydroxyl group and an alkoxysilyl group.
[11] The coating composition according to any one of [7] to [10], wherein the hydroxyl group-containing resin (A1) contains an acrylic resin (A1-1c) having a secondary hydroxyl group and an alkoxysilyl group.
[12] The cross-linking agent (A2) contains one or more polyisocyanate compounds, and the content ratio of the polyisocyanate compound is 5 to 60 parts by mass based on 100 parts by mass of the total solid content of the binder components. The coating composition according to any one of [7] to [11].
[13] The cross-linking agent (A2) contains a blocked polyisocyanate compound, and the content ratio of the blocked polyisocyanate compound is 5 to 60 parts by mass based on 100 parts by mass of the total solid content of the binder components [7]. The coating composition according to any one of [11].
[14]前記架橋剤(A2)がアミノ樹脂を含有し、アミノ樹脂の含有割合はバインダー成分の合計固形分100質量部を基準として0.5~40質量部である[7]~[11]のいずれか1項に記載の塗料組成物。
[15]前記第1の粘性調整剤(B)の含有量が、前記バインダー成分(A)及び第1の粘性調整剤(B)の合計の固形分100質量部を基準として、0.5~10質量部の範囲内であり、かつ、
前記第2の粘性調整剤(C)の含有量が、前記バインダー成分(A)及び第1の粘性調整剤(B)の合計の固形分100質量部を基準として、0.05~1質量部の範囲内である[1]~[14]のいずれか1項に記載の塗料組成物。
[14] The cross-linking agent (A2) contains an amino resin, and the content ratio of the amino resin is 0.5 to 40 parts by mass based on 100 parts by mass of the total solid content of the binder components [7] to [11]. The coating composition according to any one of the above items.
[15] The content of the first viscosity modifier (B) is 0.5 to 100 parts by mass based on 100 parts by mass of the total solid content of the binder component (A) and the first viscosity modifier (B). It is within the range of 10 parts by mass and
The content of the second viscosity modifier (C) is 0.05 to 1 part by mass based on 100 parts by mass of the total solid content of the binder component (A) and the first viscosity modifier (B). The coating composition according to any one of [1] to [14], which is within the range of.
Claims (4)
第1の粘性調整剤(B)が、
非水ディスパージョン樹脂(b)であり、
第2の粘性調整剤(C)が、
(c1)ポリイソシアネート化合物、
(c2)数平均分子量が300以下の第1級モノアミン、及び
(c3)アミノ基を2個以上有し、かつ、数平均分子量が1000以上6000未満であるポリエーテルアミン
の反応生成物を含み、
該アミノ基を2個以上有し、かつ、数平均分子量が1000以上6000未満であるポリエーテルアミン(c3)の配合割合が、該成分(c1)~(c3)の合計量を基準として、10~30質量%の範囲内である塗料組成物。 A coating composition containing (A) a binder component, (B) a first viscosity modifier, and (C) a second viscosity modifier.
The first viscosity modifier (B) is
It is a non-water dispersion resin (b) and
The second viscosity modifier (C)
(C1) Polyisocyanate compound,
It contains (c2) a primary monoamine having a number average molecular weight of 300 or less, and (c3) a reaction product of a polyether amine having two or more amino groups and having a number average molecular weight of 1000 or more and less than 6000.
The blending ratio of the polyether amine (c3) having two or more amino groups and having a number average molecular weight of 1000 or more and less than 6000 is 10 based on the total amount of the components (c1) to (c3). A coating composition in the range of ~ 30% by mass.
Priority Applications (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US17/598,043 US12378423B2 (en) | 2019-03-26 | 2019-12-18 | Paint composition |
| JP2021508750A JP7434286B2 (en) | 2019-03-26 | 2019-12-18 | paint composition |
| CA3130279A CA3130279C (en) | 2019-03-26 | 2019-12-18 | Paint composition comprising a binder and a rheology control agent |
| CN201980092984.1A CN113474427B (en) | 2019-03-26 | 2019-12-18 | coating composition |
| EP19920950.3A EP3950865A4 (en) | 2019-03-26 | 2019-12-18 | COATING COMPOSITION |
| MX2021011707A MX2021011707A (en) | 2019-03-26 | 2019-12-18 | Coating composition. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2019-057647 | 2019-03-26 | ||
| JP2019057647 | 2019-03-26 |
Publications (1)
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| WO2020194928A1 true WO2020194928A1 (en) | 2020-10-01 |
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|---|---|---|---|
| PCT/JP2019/049663 Ceased WO2020194928A1 (en) | 2019-03-26 | 2019-12-18 | Coating composition |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US12378423B2 (en) |
| EP (1) | EP3950865A4 (en) |
| JP (1) | JP7434286B2 (en) |
| CN (1) | CN113474427B (en) |
| CA (1) | CA3130279C (en) |
| MX (1) | MX2021011707A (en) |
| WO (1) | WO2020194928A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20220152640A (en) * | 2021-05-10 | 2022-11-17 | 주식회사 엘지화학 | Photosensitive resin composition, photo resist comprising same, display device comprising same and method of low temperature curing photosensitive resin composition |
| WO2023283524A1 (en) * | 2021-07-06 | 2023-01-12 | Ppg Industries Ohio, Inc. | High-solids curable film-forming compositions and methods of improving appearance of coatings containing effect pigments |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20250124164A (en) * | 2022-12-15 | 2025-08-19 | 바스프 코팅스 게엠베하 | 2K clearcoat coating composition and its application |
| JP7439231B1 (en) * | 2022-12-23 | 2024-02-27 | 日本ペイント・オートモーティブコーティングス株式会社 | Clear coating composition and method for producing coated articles |
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- 2019-12-18 JP JP2021508750A patent/JP7434286B2/en active Active
- 2019-12-18 US US17/598,043 patent/US12378423B2/en active Active
- 2019-12-18 CN CN201980092984.1A patent/CN113474427B/en active Active
- 2019-12-18 CA CA3130279A patent/CA3130279C/en active Active
- 2019-12-18 EP EP19920950.3A patent/EP3950865A4/en active Pending
- 2019-12-18 MX MX2021011707A patent/MX2021011707A/en unknown
- 2019-12-18 WO PCT/JP2019/049663 patent/WO2020194928A1/en not_active Ceased
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR20220152640A (en) * | 2021-05-10 | 2022-11-17 | 주식회사 엘지화학 | Photosensitive resin composition, photo resist comprising same, display device comprising same and method of low temperature curing photosensitive resin composition |
| KR102786121B1 (en) * | 2021-05-10 | 2025-03-24 | 주식회사 엘지화학 | Photosensitive resin composition, photo resist comprising same, display device comprising same and method of low temperature curing photosensitive resin composition |
| WO2023283524A1 (en) * | 2021-07-06 | 2023-01-12 | Ppg Industries Ohio, Inc. | High-solids curable film-forming compositions and methods of improving appearance of coatings containing effect pigments |
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Also Published As
| Publication number | Publication date |
|---|---|
| JP7434286B2 (en) | 2024-02-20 |
| CN113474427A (en) | 2021-10-01 |
| CA3130279C (en) | 2023-06-20 |
| CN113474427B (en) | 2022-06-21 |
| MX2021011707A (en) | 2021-10-22 |
| CA3130279A1 (en) | 2020-10-01 |
| EP3950865A1 (en) | 2022-02-09 |
| US12378423B2 (en) | 2025-08-05 |
| JPWO2020194928A1 (en) | 2020-10-01 |
| US20220177716A1 (en) | 2022-06-09 |
| EP3950865A4 (en) | 2022-11-23 |
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