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WO2020174728A1 - Method for producing polarizing film, polarizing element with highly adhesive layer, polarizing film, optical film, and image display device - Google Patents

Method for producing polarizing film, polarizing element with highly adhesive layer, polarizing film, optical film, and image display device Download PDF

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Publication number
WO2020174728A1
WO2020174728A1 PCT/JP2019/035208 JP2019035208W WO2020174728A1 WO 2020174728 A1 WO2020174728 A1 WO 2020174728A1 JP 2019035208 W JP2019035208 W JP 2019035208W WO 2020174728 A1 WO2020174728 A1 WO 2020174728A1
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Prior art keywords
group
meth
polarizer
polarizing film
acrylate
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Ceased
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PCT/JP2019/035208
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French (fr)
Japanese (ja)
Inventor
山崎 達也
紀二 大學
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Nitto Denko Corp
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Nitto Denko Corp
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Priority to KR1020217014296A priority Critical patent/KR102662016B1/en
Priority to CN201980080979.9A priority patent/CN113167961B/en
Publication of WO2020174728A1 publication Critical patent/WO2020174728A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J4/00Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/24Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • B32B7/023Optical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14Protective coatings, e.g. hard coatings
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3033Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B33/00Electroluminescent light sources
    • H05B33/02Details
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/10OLEDs or polymer light-emitting diodes [PLED]
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80Constructional details
    • H10K59/8793Arrangements for polarized light emission
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/318Applications of adhesives in processes or use of adhesives in the form of films or foils for the production of liquid crystal displays
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/40Additional features of adhesives in the form of films or foils characterized by the presence of essential components
    • C09J2301/416Additional features of adhesives in the form of films or foils characterized by the presence of essential components use of irradiation
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80Constructional details
    • H10K59/8791Arrangements for improving contrast, e.g. preventing reflection of ambient light

Definitions

  • the present invention relates to a method for producing a polarizing film in which a transparent protective film is provided on at least one surface of a polarizer via an adhesive layer, a polarizer with an easily adhesive layer, and a polarizing film.
  • the polarizing film can form an image display device such as a liquid crystal display device (LCD), an organic EL display device, a CRT, or a PDP by itself or as an optical film in which the polarizing film is laminated.
  • Liquid crystal display devices are rapidly expanding in markets such as watches, mobile phones, PDAs, notebook computers, personal computer monitors, DVD players, and TVs.
  • a liquid crystal display device visualizes a polarization state due to switching of liquid crystal, and a polarizer is used due to its display principle.
  • polarizing films are also required to have higher transmittance, higher polarization degree, and higher color reproducibility.
  • an iodine-based polarizer having a structure in which polyvinyl alcohol (hereinafter, also simply referred to as “PVA”) adsorbs iodine and is stretched is most commonly used. It is used.
  • PVA polyvinyl alcohol
  • a polarizing film is used in which a transparent protective film is attached to both surfaces of a polarizer with a so-called water-based adhesive obtained by dissolving a polyvinyl alcohol-based material in water (Patent Document 1 below).
  • the transparent protective film triacetyl cellulose having high moisture permeability is used.
  • wet lamination a drying step is required after the polarizer and the transparent protective film are bonded together.
  • an active energy ray curable adhesive has been proposed instead of the water-based adhesive.
  • a drying step is not required, so that the productivity of the polarizing film can be improved.
  • the present inventors have proposed a radical polymerization type active energy ray-curable adhesive using an N-substituted amide monomer as a curable component (Patent Document 2 below).
  • the adhesive layer formed using the active energy ray-curable adhesive described in Patent Document 2 is sufficient for a water resistance test for evaluating the presence or absence of color loss and peeling after 6 hours of immersion in 60° C. hot water. Can be cleared.
  • the adhesive for polarizing film for example, it is possible to clear a more severe water resistance test that evaluates the presence or absence of peeling when peeling the end nails after immersing in water (saturation).
  • the polarizing films that have been reported to date, including the polarizing film using the active energy ray-curable adhesive described in Patent Document 2 have room for further improvement in terms of water-resistant adhesiveness. Met.
  • the present invention has been developed in view of the above circumstances, when applying the easy-adhesion composition to the adhesive layer forming surface side of the polarizer for improving the water-resistant adhesion of the polarizing film, the coating property
  • An object of the present invention is to provide an improved method for producing a polarizing film.
  • a polarizer with an easy-adhesion layer a polarizing film, an optical film, and an image display device, which are materials for a polarizing film having improved water-resistant adhesion.
  • the present invention is a method for producing a polarizing film in which a transparent protective film is provided on at least one surface of a polarizer via an adhesive layer, wherein the adhesive layer is easily adhered to the adhesive layer forming surface side of the polarizer.
  • a coating step of coating the composition wherein the easily adhesive composition has the following general formula (1): (Wherein X is a functional group containing a reactive group, R 1 and R 2 are each independently a hydrogen atom, an aliphatic hydrocarbon group which may have a substituent, an aryl group) Or a heterocyclic group) and either one or both of an organic solvent having a boiling point of 85° C.
  • the compound represented by the general formula (1) is also referred to as “boron-containing compound”.
  • the compound represented by the general formula (1) is represented by the following general formula (1′). (Wherein Y is an organic group and X, R 1 and R 2 are the same as described above).
  • the reactive group contained in the compound represented by the general formula (1) is a (meth)acrylamide group, an ⁇ , ⁇ -unsaturated carbonyl group, a vinyl group, a vinyl ether group, an epoxy group, It is preferably at least one reactive group selected from the group consisting of an oxetane group, an amino group, an aldehyde group, a mercapto group, and a halogen group.
  • the water content of the polarizer is preferably 15% by weight or less.
  • the easy-adhesion composition contains water.
  • the coating step is a step of coating the easy-adhesion composition using a post-measurement coating method.
  • the post-measurement coating method is a gravure roll coating method using a gravure roll.
  • the present invention is also a polarizer with an easy-adhesion layer in which an easy-adhesion layer is formed on at least one surface of the polarizer, wherein the easy-adhesion layer has the following general formula (1): (Wherein X is a functional group containing a reactive group, R 1 and R 2 are each independently a hydrogen atom, an aliphatic hydrocarbon group which may have a substituent, an aryl group) Or a heterocyclic group) and either one or both of an organic solvent having a boiling point of 85° C. or higher and a monomer having a polymerizable group having a boiling point of 85° C. or higher. And a polarizer with an easily adhesive layer.
  • the compound represented by the general formula (1) has the following general formula (1′). (Wherein Y is an organic group and X, R 1 and R 2 are the same as described above).
  • the reactive group contained in the compound represented by the general formula (1) is a (meth)acrylamide group, an ⁇ , ⁇ -unsaturated carbonyl group, a vinyl group, a vinyl ether group, an epoxy group. It is preferably at least one reactive group selected from the group consisting of an oxetane group, an amino group, an aldehyde group, a mercapto group, and a halogen group.
  • the present invention also provides a polarizing film, characterized in that a transparent protective film is provided on an easily adhesive layer forming surface of the polarizer with an easily adhesive layer described above through an adhesive layer, and the polarizing film.
  • the present invention also relates to an image display device characterized in that at least one optical film is laminated, and further, the polarizing film described above and/or the optical film described above is used.
  • the method for producing a polarizing film according to the present invention has a coating step of applying an easy-adhesion composition to the side of the polarizer on which the adhesive layer is formed in order to improve the water-resistant adhesion of the polarizing film.
  • an easy-adhesion layer on the polarizer conventionally, for example, various skeletons having a polyester skeleton, a polyether skeleton, a polycarbonate skeleton, a polyurethane skeleton, a silicone skeleton, a polyamide skeleton, a polyimide skeleton, a polyvinyl alcohol skeleton, a drying property or In consideration of handleability, it has been common to coat a polarizer with an easily adhesive composition containing a low boiling point organic solvent such as isopropanol or water as a diluent.
  • one of an organic solvent having a boiling point of 85° C. or higher and a monomer having a polymerizable group having a boiling point of 85° C. or higher, or its Both are blended in the easy-adhesion composition.
  • the boron-containing compound represented by the above formula (1) can react with a functional group such as a hydroxyl group included in the polarizer. This makes it possible to improve the adhesiveness between the polarizer and the adhesive layer, and as a result, the effect of improving the water-resistant adhesiveness of the polarizing film is exhibited.
  • the boron-containing compound cannot sufficiently react with the functional group included in the polarizer. The effect may not be fully obtained.
  • the reactivity of the boron-containing compound with the functional group of the polarizer is increased by adding water to the easy-adhesion composition, thereby adhering to the polarizer.
  • the adhesiveness with the agent layer can be improved.
  • the water-resistant adhesiveness of the polarizing film is improved, and the coatability is improved when the easily adhesive composition is applied to the adhesive layer forming surface side of the polarizer. Can be compatible.
  • the method for producing a polarizing film according to the present invention when the coating step is a step of applying the easy-adhesion composition by using a post-measurement coating method, while improving the water-resistant adhesiveness of the polarizing film, polarization
  • the coatability at the time of applying the easy-adhesion composition to the adhesive layer forming surface of the child can be particularly improved.
  • the “post-measurement coating method” means a method of applying an external force to the liquid film to remove the excess liquid to obtain a predetermined coating film thickness.
  • Specific examples of the post-metering coating method include a gravure roll coating method, a forward roll coating method, an air knife coating method, and a rod/bar coating method.
  • the reason why the above effect is obtained when the coating step is the step of coating the easily adhesive composition by using the post-measurement coating method can be estimated as follows.
  • the post-measurement coating method With the post-measurement coating method, an external force is applied to the liquid film of the coated easy-adhesion composition, which makes it easy for the easy-adhesion composition to volatilize. As a result, when the excess liquid is removed to obtain a predetermined coating film thickness, the easy-adhesion composition volatilizes more than necessary, and the coating film thickness becomes nonuniform (this phenomenon is also referred to as "transverse coating"). ), or the coating member develops tackiness due to volatilization of the easy-adhesion composition, and a coating member provided in a coating device used in the post-measurement coating system, for example, a gravure roll coating system.
  • the coating film of the easy-adhesion composition develops adhesiveness to the gravure roll, and the peeling property between the polarizer to be coated and the gravure roll deteriorates (this phenomenon is also called "sticking"). May occur.
  • it is selected from the group consisting of an organic solvent having a boiling point of 85° C. or higher and a monomer having a polymerizable group, together with the boron-containing compound represented by the formula (1) in the easily adhesive composition. At least one kind is blended. This makes it possible to improve the adhesion between the polarizer and the adhesive layer by the boron-containing compound, reduce the volatilization of the easy-adhesion composition, and prevent the occurrence of lateral damping and sticking.
  • the method for producing a polarizing film according to the present invention even when the coating step is a step of applying the easy-adhesion composition using a post-measurement coating method, the water-resistant adhesion of the polarizing film. It is possible to improve the coating property when the easily-adhesive composition is coated on the side of the polarizer on which the adhesive layer is formed, while improving the coating property.
  • the easily adhesive layer is either a boron-containing compound, an organic solvent having a boiling point of 85° C. or higher, and a monomer having a polymerizable group having a boiling point of 85° C. or higher.
  • the polarizing film and the optical film provided with the polarizer with such an easy-adhesion layer are excellent in improving the water-resistant adhesiveness. Therefore, the image display device using the polarizing film and/or the optical film according to the present invention is particularly useful in applications where water-resistant adhesiveness is required.
  • the present invention is a method for producing a polarizing film in which a transparent protective film is provided on at least one surface of a polarizer via an adhesive layer, wherein the adhesive layer-forming surface of the polarizer is an easily adhesive composition. Has a coating step of coating.
  • the present invention will be specifically described.
  • the easily adhesive composition has the following general formula (1): (Wherein X is a functional group containing a reactive group, R 1 and R 2 are each independently a hydrogen atom, an aliphatic hydrocarbon group which may have a substituent, an aryl group) , Or represents a heterocyclic group).
  • the aliphatic hydrocarbon group may be a linear or branched alkyl group having 1 to 20 carbon atoms which may have a substituent, a cyclic alkyl group having 3 to 20 carbon atoms which may have a substituent, or a carbon atom.
  • R 1 and R 2 are preferably a hydrogen atom or a linear or branched alkyl group having 1 to 3 carbon atoms, and most preferably a hydrogen atom.
  • the compound represented by the general formula (1) may be present in an easily adhesive layer between the polarizer and the adhesive layer in an unreacted state in the finally produced polarizing film.
  • the functional groups may exist in a reacted state.
  • the easy-adhesion layer may be formed by applying the easy-adhesion composition to the entire surface of the adhesive layer forming surface of the polarizer, and the easy-adhesion composition may be formed on at least a part of the surface.
  • the easily adhesive layer may be formed by coating.
  • X in the compound represented by the general formula (1) is a functional group containing a reactive group, and is a functional group capable of reacting with the curable component constituting the adhesive layer, and as a reactive group contained in X
  • a reactive group contained in X are, for example, hydroxyl group, amino group, aldehyde group, carboxyl group, vinyl group, (meth)acryl group, styryl group, (meth)acrylamide group, vinyl ether group, epoxy group, oxetane group, ⁇ , ⁇ -unsaturated carbonyl group. Group, mercapto group, halogen group and the like.
  • the reactive group contained in X is a vinyl group, a (meth)acrylic group, a styryl group, a (meth)acrylamide group, a vinyl ether group, It is preferably at least one reactive group selected from the group consisting of an epoxy group, an oxetane group and a mercapto group, and X is contained particularly when the adhesive composition constituting the adhesive layer is radically polymerizable.
  • the reactive group is preferably at least one reactive group selected from the group consisting of (meth)acrylic group, styryl group and (meth)acrylamide group, and the compound represented by the general formula (1) is It is more preferable to have a (meth)acrylamide group because the reactivity is high and the copolymerization rate with the active energy ray-curable resin composition is increased. In addition, the polarity of the (meth)acrylamide group is high and the adhesiveness is excellent, which is also preferable in that the effect of the present invention can be efficiently obtained.
  • the reactive group contained in X is a hydroxyl group, an amino group, an aldehyde, a carboxyl group, a vinyl ether group, an epoxy group, an oxetane group or a mercapto group. It is preferable to have at least one functional group selected, particularly when it has an epoxy group, which is excellent in adhesion between the obtained curable resin layer and the adherend, and when it has a vinyl ether group, a curable resin composition. Is preferable because it has excellent curability.
  • Specific preferred examples of the compound represented by the general formula (1) include the following general formula (1′) (Wherein Y is an organic group and X, R 1 and R 2 are the same as described above). More preferably, the following compounds (1a) to (1d) are mentioned.
  • the compound represented by the general formula (1) may be one in which a reactive group and a boron atom are directly bonded, but as shown in the specific examples, the general formula (1)
  • the compound represented by is preferably a compound in which a reactive group and a boron atom are bonded via an organic group, that is, a compound represented by the general formula (1′).
  • the compound represented by the general formula (1) is, for example, a compound bonded to a reactive group through an oxygen atom bonded to a boron atom, the adhesive water resistance of the polarizing film tends to be deteriorated.
  • the compound represented by the general formula (1) does not have a boron-oxygen bond, but has a boron-carbon bond and a reactive group while the boron atom and the organic group are bonded to each other.
  • the adhesive film has a general formula (1′) because the adhesive water resistance of the polarizing film is improved.
  • the organic group specifically means an organic group having 1 to 20 carbon atoms which may have a substituent, and more specifically, for example, having a substituent having 1 to 20 carbon atoms.
  • linear or branched alkylene group cyclic alkylene group having 3 to 20 carbon atoms which may have a substituent, phenylene group having 6 to 20 carbon atoms which may have a substituent, and 10 to carbon atoms
  • cyclic alkylene group having 3 to 20 carbon atoms which may have a substituent
  • phenylene group having 6 to 20 carbon atoms which may have a substituent
  • 10 to carbon atoms examples thereof include a naphthylene group which may have 20 substituents.
  • hydroxyethyl acrylamide and boric acid ester in addition to the above-exemplified compounds, hydroxyethyl acrylamide and boric acid ester, methylol acrylamide and boric acid ester, hydroxyethyl acrylate and boric acid ester, and hydroxybutyl.
  • An ester of (meth)acrylate and boric acid can be exemplified, such as an ester of acrylate and boric acid.
  • the content of the compound represented by the general formula (1) in the easy-adhesion composition is preferably 0.01% by weight or more, more preferably 0.05% by weight or more, and 0.1. It is more preferably 1% by weight or more.
  • the easily-adhesive composition includes the organic compound having a boiling point of 85°C or higher and the monomer having a polymerizable group having a boiling point of 85°C or higher together with the boron-containing compound represented by the formula (1). Either or both are contained.
  • Examples of the organic solvent having a boiling point of 85°C or higher include diacetone alcohol (boiling point 166°C), ethylene glycol (boiling point 197.3°C), acetic acid (boiling point 118°C), 1-butanol (boiling point 117°C), 2 -Butanol (boiling point 99.5°C), cyclohexanol (boiling point 161°C), 1-hexanol (boiling point 156.5°C), dipropylene glycol (boiling point 230.5°C), propylene glycol (boiling point 187°C), N, N-dimethylformamide (DMF) (boiling point 153°C), glycerol diacetate (boiling point 280°C), methyl cellosolve (boiling point 124.1°C), tetramethylene sulfone (sulfolane) (boiling point 285°C),
  • the content thereof is an easy-adhesion composition from the viewpoint of simultaneously improving the adhesiveness between the polarizer and the adhesive layer and improving the coatability.
  • the total amount of the above is 100% by weight, it is preferably 5 to 80% by weight, and more preferably 10 to 50% by weight.
  • the easy-adhesion composition used contains the organic solvent, the reactivity of the boron-containing compound with respect to the functional group of the polarizer is increased, and the adhesion between the polarizer and the adhesive layer is improved. From this viewpoint, it is preferable to further contain water, and in that case, the content is preferably 5 to 90% by weight, and 30 to 80% by weight when the total amount of the easily adhesive composition is 100% by weight. More preferably.
  • Examples of the polymerizable group contained in the monomer having a boiling point of 85° C. or higher include radically polymerizable functional groups of carbon-carbon double bond such as (meth)acryloyl group and vinyl group.
  • Examples of the monomer include acryloylmorpholine (boiling point 158° C.), ethylene glycol diacrylate (n number of ethylene glycol moieties ⁇ 9) (boiling point 197.3° C.), hydroxyethyl acrylamide (boiling point 124° C.), N-vinyl.
  • boiling point 90° C. Pyrrolidone (boiling point 90° C.), acrylic acid (boiling point 141° C.), allyl alcohol (boiling point 97° C.) and the like can be mentioned.
  • the boiling point of the monomer is preferably 90°C or higher, more preferably 100°C or higher.
  • the upper limit of the boiling point of the monomer is not particularly limited, but may be about 300° C., for example.
  • the easy-adhesion composition to be used contains the monomer, from the viewpoint of simultaneously improving the adhesiveness between the polarizer and the adhesive layer and improving the coatability, the content thereof is the easy-adhesive composition.
  • the total amount of the product is 100% by weight, it is preferably 5 to 80% by weight, more preferably 10 to 50% by weight.
  • the easy-adhesion composition to be used contains the monomer, the reactivity of the boron-containing compound with respect to the functional group of the polarizer is increased, and the adhesiveness between the polarizer and the adhesive layer is increased.
  • the content is preferably 5 to 90% by weight, and 30 to 80% by weight, based on 100% by weight of the easy-adhesion composition. % Is more preferable.
  • the easily adhesive composition may contain other additives such as a tackifier, a UV absorber, an antioxidant, a stabilizer such as a heat resistance stabilizer, and the like.
  • an easy-adhesion layer is provided by providing a drying step or the like if necessary. To form.
  • the thickness of the easy-adhesion layer included in the polarizer is too large, the cohesive force of the easy-adhesion layer may be decreased, and the easy-adhesion effect may be decreased.
  • the thickness of the easy adhesion layer is 300 nm or less, preferably 200 nm or less, and 100 nm or less from the viewpoint of productivity. Is more preferable.
  • the lower limit of the thickness for the easy-adhesion layer to sufficiently exert the effect is at least the thickness of the monomolecular film of the compound represented by the general formula (1), and usually 0.1 nm or more. , Preferably 1 nm or more, more preferably 2 nm or more.
  • the thickness of the easy-adhesion layer is 3 ⁇ m or less, preferably 2 ⁇ m or less, and 1 ⁇ m or less from the viewpoint of productivity. More preferable.
  • the lower limit of the thickness for the easy-adhesion layer to sufficiently exert the effect is at least the thickness of the monomolecular film of the compound represented by the general formula (1), and usually 0.1 nm or more. , Preferably 1 nm or more, more preferably 2 nm or more.
  • the content of the compound represented by the general formula (1) in the easy-adhesion layer is preferably 0.01% by weight or more, more preferably 0.05% by weight or more, More preferably, it is at least wt %.
  • the adhesive layer is formed by curing the adhesive composition.
  • the thickness of the adhesive layer is preferably 0.01 to 3.0 ⁇ m. When the thickness of the adhesive layer is too thin, the cohesive force of the adhesive layer becomes insufficient and the peeling force decreases, which is not preferable. If the thickness of the adhesive layer is too thick, peeling easily occurs when stress is applied to the cross section of the polarizing film, and peeling failure due to impact occurs, which is not preferable.
  • the thickness of the adhesive layer is more preferably 0.1 to 2.5 ⁇ m, most preferably 0.5 to 1.5 ⁇ m.
  • thermosetting adhesive composition The modes of curing the adhesive composition can be roughly classified into heat curing and active energy ray curing.
  • the resin constituting the thermosetting adhesive composition include polyvinyl alcohol resin, epoxy resin, unsaturated polyester, urethane resin, acrylic resin, urea resin, melamine resin, phenol resin and the like, and a curing agent as necessary. Are used together.
  • the resin constituting the thermosetting adhesive composition polyvinyl alcohol resin and epoxy resin can be more preferably used.
  • the active energy ray-curable adhesive composition can be roughly classified into electron beam curable agents, ultraviolet ray curable agents, and visible ray curable agents according to the classification by the active energy ray.
  • the form of curing can be classified into a radically polymerizable adhesive composition and a cationically polymerizable adhesive composition.
  • an active energy ray having a wavelength range of 10 nm to less than 380 nm is referred to as an ultraviolet ray
  • an active energy ray having a wavelength range of 380 nm to 800 nm is referred to as a visible ray.
  • the adhesive composition is preferably active energy ray curable. Further, it is particularly preferable that the resin is curable with visible light utilizing visible light of 380 nm to 450 nm.
  • the curable component contained in the radical-polymerizable adhesive composition includes, for example, a radical-polymerizable compound used in the radical-polymerizable adhesive composition.
  • the radically polymerizable compound include compounds having a radically polymerizable functional group of carbon-carbon double bond such as (meth)acryloyl group and vinyl group.
  • these curable components either a monofunctional radically polymerizable compound or a bifunctional or more polyfunctional radically polymerizable compound can be used.
  • these radically polymerizable compounds can be used individually by 1 type or in combination of 2 or more types.
  • compounds having a (meth)acryloyl group are suitable.
  • (meth)acryloyl means an acryloyl group and/or a methacryloyl group, and "(meth)" has the same meaning below.
  • R 3 is a hydrogen atom or a methyl group
  • R 4 and R 5 are each independently a hydrogen atom, an alkyl group, a hydroxyalkyl group, an alkoxyalkyl group or a cyclic ether group
  • R 4 and R 5 may form a cyclic heterocycle
  • the number of carbon atoms of the alkyl moiety of the alkyl group, hydroxyalkyl group, and/or alkoxyalkyl group is not particularly limited, but examples thereof include 1 to 4 carbon atoms.
  • Examples of the cyclic heterocycle which R 4 and R 5 may form include N-acryloylmorpholine.
  • the compound represented by the general formula (2) include, for example, N-methyl(meth)acrylamide, N,N-dimethyl(meth)acrylamide, N,N-diethyl(meth)acrylamide, N-isopropyl( N-alkyl group-containing (meth)acrylamide derivatives such as (meth)acrylamide, N-butyl (meth)acrylamide, N-hexyl (meth)acrylamide; N-methylol (meth)acrylamide, N-hydroxyethyl (meth)acrylamide, N -N-hydroxyalkyl group-containing (meth)acrylamide derivatives such as methylol-N-propane (meth)acrylamide; N-alkoxy group-containing (meth)acrylamide derivatives such as N-methoxymethylacrylamide and N-ethoxymethylacrylamide.
  • the cyclic ether group-containing (meth)acrylamide derivative include a heterocycle-containing (meth)acrylamide derivative in which the nitrogen atom of the (meth)acrylamide group forms a heterocycle, and examples thereof include N-acryloylmorpholine and N-acryloylmorpholine.
  • -Acryloyl piperidine, N-methacryloyl piperidine, N-acryloyl pyrrolidine and the like can be mentioned.
  • N-hydroxyethylacrylamide and N-acryloylmorpholine are preferably used because of their excellent reactivity, the ability to obtain a cured product with a high elastic modulus, and their excellent adhesiveness to a polarizer. it can.
  • the content of the compound represented by the general formula (2) in the adhesive composition is 0. It is preferably from 01 to 80% by weight, more preferably from 5 to 40% by weight.
  • the adhesive composition used in the present invention may contain another monofunctional radically polymerizable compound as a curable component.
  • the monofunctional radically polymerizable compound include various (meth)acrylic acid derivatives having a (meth)acryloyloxy group.
  • Examples of the (meth)acrylic acid derivative include cycloalkyl (meth)acrylates such as cyclohexyl (meth)acrylate and cyclopentyl (meth)acrylate; aralkyl (meth)acrylates such as benzyl (meth)acrylate; 2-isobornyl (Meth)acrylate, 2-norbornylmethyl(meth)acrylate, 5-norbornen-2-yl-methyl(meth)acrylate, 3-methyl-2-norbornylmethyl(meth)acrylate, dicyclopentenyl(meth ) Polycyclic (meth)acrylates such as acrylate, dicyclopentenyloxyethyl (meth)acrylate, dicyclopentanyl (meth)acrylate; 2-methoxyethyl (meth)acrylate, 2-ethoxy Such as ethyl (meth)acrylate, 2-methoxymethoxyethyl (meth)acrylate, 3-methoxybutyl
  • Examples of the (meth)acrylic acid derivative include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, and 4-hydroxybutyl (meth)acrylate.
  • Hydroxyalkyl (meth)acrylates such as hydroxybutyl (meth)acrylate, 6-hydroxyhexyl (meth)acrylate, 8-hydroxyoctyl (meth)acrylate, 10-hydroxydecyl (meth)acrylate and 12-hydroxylauryl (meth)acrylate
  • a hydroxyl group-containing (meth)acrylate such as [4-(hydroxymethyl)cyclohexyl]methyl acrylate, cyclohexanedimethanol mono(meth)acrylate, 2-hydroxy-3-phenoxypropyl(meth)acrylate;
  • glycidyl (meth)acrylate, Epoxy group-containing (meth)acrylate such as 4-hydroxybutyl (meth)acrylate glycidyl ether; 2,2,2-trifluoroethyl (meth)acrylate, 2,2,2-trifluoroethylethyl (meth)acrylate, tetra Halogen-containing (meth)acrylates such as fluoro
  • alkylaminoalkyl(meth)acrylates such as dimethylaminoethyl(meth)acrylate; 3-oxetanylmethyl(meth)acrylate, 3-methyl-oxetanylmethyl(meth)acrylate, 3-ethyl-oxetanylmethyl(meth)acrylate , (3-butyl-oxetanylmethyl (meth)acrylate, 3-hexyloxetanylmethyl (meth)acrylate, etc., containing oxetane group-containing (meth)acrylates; tetrahydrofurfuryl (meth)acrylate, butyrolactone (meth)acrylate, etc.
  • (Meta) acrylate having a hydroxyl group hydroxypivalate neopentyl glycol (meth) acrylic acid adduct, p-phenylphenol (meth) acrylate, and the like.
  • 2-hydroxy-3-phenoxypropyl acrylate is preferable because it has excellent adhesion to various protective films.
  • examples of the monofunctional radically polymerizable compound include carboxyl group-containing monomers such as (meth)acrylic acid, carboxyethyl acrylate, carboxypentyl acrylate, itaconic acid, maleic acid, fumaric acid, crotonic acid, and isocrotonic acid.
  • carboxyl group-containing monomers such as (meth)acrylic acid, carboxyethyl acrylate, carboxypentyl acrylate, itaconic acid, maleic acid, fumaric acid, crotonic acid, and isocrotonic acid.
  • Examples of the monofunctional radically polymerizable compound include lactam vinyl monomers such as N-vinylpyrrolidone, N-vinyl- ⁇ -caprolactam, and methylvinylpyrrolidone; vinylpyridine, vinylpiperidone, vinylpyrimidine, vinylpiperazine, vinylpyrazine, Examples thereof include vinyl-based monomers having a nitrogen-containing heterocycle such as vinylpyrrole, vinylimidazole, vinyloxazole, and vinylmorpholine.
  • a hydroxyl group-containing (meth)acrylate having a high polarity a carboxyl group-containing (meth)acrylate, a phosphoric acid group-containing (meth)acrylate, etc.
  • the content of the hydroxyl group-containing (meth)acrylate is preferably 1% by weight to 30% by weight based on the resin composition. If the content is too large, the water absorption rate of the cured product becomes high, and the water resistance may deteriorate.
  • the content of the carboxyl group-containing (meth)acrylate is preferably 1% by weight to 20% by weight based on the resin composition.
  • the phosphoric acid group-containing (meth)acrylate examples include 2-(meth)acryloyloxyethyl acid phosphate, and the content is 0.1% by weight to 10% by weight based on the resin composition. preferable. If the content is too large, the optical durability of the polarizing film is reduced, which is not preferable.
  • a radically polymerizable compound having an active methylene group can be used as the monofunctional radically polymerizable compound.
  • the radically polymerizable compound having an active methylene group is a compound having an active double bond group such as a (meth)acryl group at the terminal or in the molecule and having an active methylene group.
  • the active methylene group include an acetoacetyl group, an alkoxymalonyl group, a cyanoacetyl group and the like.
  • the active methylene group is preferably an acetoacetyl group.
  • radically polymerizable compound having an active methylene group examples include, for example, 2-acetoacetoxyethyl (meth)acrylate, 2-acetoacetoxypropyl (meth)acrylate, 2-acetoacetoxy-1-methylethyl (meth)acrylate and the like.
  • Acetoacetoxyalkyl(meth)acrylate 2-ethoxymalonyloxyethyl(meth)acrylate, 2-cyanoacetoxyethyl(meth)acrylate, N-(2-cyanoacetoxyethyl)acrylamide, N-(2-propionylacetoxybutyl)
  • Examples thereof include acrylamide, N-(4-acetoacetoxymethylbenzyl)acrylamide, N-(2-acetoacetylaminoethyl)acrylamide and the like.
  • the radically polymerizable compound having an active methylene group is preferably acetoacetoxyalkyl(meth)acrylate.
  • difunctional or higher polyfunctional radically polymerizable compounds include, for example, polyfunctional (meth)acrylamide derivatives N,N'-methylenebis(meth)acrylamide, tripropylene glycol di(meth)acrylate, tetraethylene glycol di.
  • Aronix M-220 manufactured by Toagosei Co., Ltd.
  • light acrylate 1,9ND-A manufactured by Kyoeisha Chemical Co., Ltd.
  • light acrylate DGE-4A manufactured by Kyoeisha Chemical Co., Ltd.
  • light acrylate DCP-A manufactured by Kyoeisha Chemical Co., Ltd.
  • SR-531 available from Sartomer
  • CD-536 available from Sartomer
  • various epoxy (meth)acrylates, urethane (meth)acrylates, polyester (meth)acrylates, various (meth)acrylate-based monomers and the like can be mentioned.
  • the polyfunctional (meth)acrylamide derivative is preferably contained in the adhesive composition because it has a high polymerization rate and is excellent in productivity and is excellent in crosslinkability when the adhesive composition is a cured product.
  • the radically polymerizable compound is a combination of a monofunctional radically polymerizable compound and a polyfunctional radically polymerizable compound from the viewpoint of achieving both adhesiveness to a polarizer and various transparent protective films and optical durability in a harsh environment. Is preferred. Since the monofunctional radically polymerizable compound has a relatively low liquid viscosity, the liquid viscosity of the resin composition can be reduced by including it in the resin composition. In addition, a monofunctional radically polymerizable compound often has a functional group that exerts various functions, and when incorporated into the resin composition, various functions are exhibited in the resin composition and/or the cured product of the resin composition. Can be made.
  • the polyfunctional radically polymerizable compound is preferably contained in the resin composition because the cured product of the resin composition can be three-dimensionally crosslinked.
  • the ratio of the monofunctional radical-polymerizable compound to the polyfunctional radical-polymerizable compound is such that the polyfunctional radical-polymerizable compound is mixed in the range of 10 to 1000 parts by weight with respect to 100 parts by weight of the monofunctional radical-polymerizable compound. Is preferred.
  • the radical-polymerizable adhesive composition When using an electron beam or the like as the active energy ray, the radical-polymerizable adhesive composition does not need to contain a photopolymerization initiator, but when using ultraviolet rays or visible light as the active energy ray, adhesion
  • the agent composition preferably contains a photopolymerization initiator.
  • the photopolymerization initiator when using a radically polymerizable compound is appropriately selected depending on the active energy ray.
  • a photopolymerization initiator that cleaves ultraviolet light or visible light is used.
  • the photopolymerization initiator include benzophenone compounds such as benzyl, benzophenone, benzoylbenzoic acid, and 3,3′-dimethyl-4-methoxybenzophenone; 4-(2-hydroxyethoxy)phenyl(2-hydroxy-2 -Propyl)ketone, ⁇ -hydroxy- ⁇ , ⁇ '-dimethylacetophenone, 2-methyl-2-hydroxypropiophenone, ⁇ -hydroxycyclohexylphenyl ketone and other aromatic ketone compounds; methoxyacetophenone, 2,2-dimethoxy- Acetophenone compounds such as 2-phenylacetophenone, 2,2-diethoxyacetophenone and 2-methyl-1-[4-(methylthio)-phenyl]-2-morpholin
  • the compounding amount of the photopolymerization initiator is 20% by weight or less based on the total amount of the adhesive composition.
  • the compounding amount of the photopolymerization initiator is preferably 0.01 to 20% by weight, more preferably 0.05 to 10% by weight, and further preferably 0.1 to 5% by weight.
  • a photopolymerization initiator having high sensitivity to light of 380 nm or more is used. It is preferable.
  • the photopolymerization initiator having high sensitivity to light of 380 nm or more will be described later.
  • a compound represented by the following general formula (3) (Wherein R 6 and R 7 represent —H, —CH 2 CH 3 , —iPr or Cl, and R 6 and R 7 may be the same or different), or they may be used alone or in the general formula ( It is preferable to use the compound represented by 3) in combination with a photopolymerization initiator having high sensitivity to light having a wavelength of 380 nm or more, which will be described later.
  • the adhesiveness is excellent as compared with the case where a photopolymerization initiator having high sensitivity to light of 380 nm or more is used alone.
  • the composition ratio of the compound represented by the general formula (3) in the curable resin composition is preferably 0.1 to 5% by weight, and 0.5 to 5% by weight based on the total amount of the curable resin composition. It is more preferably 4% by weight, further preferably 0.9 to 3% by weight.
  • a polymerization initiation aid as needed.
  • a polymerization initiation aid triethylamine, diethylamine, N-methyldiethanolamine, ethanolamine, 4-dimethylaminobenzoic acid, methyl 4-dimethylaminobenzoate, ethyl 4-dimethylaminobenzoate, isoamyl 4-dimethylaminobenzoate, etc. And ethyl 4-dimethylaminobenzoate is particularly preferable.
  • a polymerization initiation auxiliary agent When a polymerization initiation auxiliary agent is used, its addition amount is usually 0 to 5% by weight, preferably 0 to 4% by weight, and most preferably 0 to 3% by weight, based on the total amount of the curable resin composition. ..
  • a known photopolymerization initiator can be used in combination, if necessary. Since the transparent protective film having UV absorbing ability does not transmit light having a wavelength of 380 nm or less, it is preferable to use a photopolymerization initiator having high sensitivity to light having a wavelength of 380 nm or more as the photopolymerization initiator.
  • 2-methyl-1-(4-methylthiophenyl)-2-morpholinopropan-1-one 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)-butanone-1 , 2-(dimethylamino)-2-[(4-methylphenyl)methyl]-1-[4-(4-morpholinyl)phenyl]-1-butanone, 2,4,6-trimethylbenzoyl-diphenyl-phosphine Oxide, bis(2,4,6-trimethylbenzoyl)-phenylphosphine oxide, bis( ⁇ 5-2,4-cyclopentadien-1-yl)-bis(2,6-difluoro-3-(1H-pyrrole- 1-yl)-phenyl)titanium and the like.
  • a photopolymerization initiator in addition to the photopolymerization initiator of the general formula (3), a compound represented by the following general formula (4); (In the formula, R 8 , R 9 and R 10 represent —H, —CH 3 , —CH 2 CH 3 , —iPr or Cl, and R 8 , R 9 and R 10 may be the same or different.) Preference is given to using.
  • the compound represented by the general formula (4) 2-methyl-1-(4-methylthiophenyl)-2-morpholinopropan-1-one (trade name: IRGACURE907 manufacturer: BASF), which is a commercially available product, is preferable. Can be used for.
  • 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)-butanone-1 (trade name: IRGACURE369 manufacturer: BASF)
  • 2-(dimethylamino)-2-[(4-methylphenyl) Methyl]-1-[4-(4-morpholinyl)phenyl]-1-butanone (trade name: IRGACURE379 manufacturer: BASF) is preferable because of its high sensitivity.
  • the radical polymerizable compound having an active methylene group when used as the radical polymerizable compound, it is preferably used in combination with a radical polymerization initiator having a hydrogen abstraction action.
  • the adhesiveness of the adhesive layer of the polarizing film is significantly improved even immediately after taking out from a high humidity environment or water (non-dried state). The reason for this is not clear, but the following causes are considered. That is, the radically polymerizable compound having an active methylene group is incorporated into the main chain and/or side chain of the base polymer in the adhesive layer while polymerizing with the other radically polymerizable compound that constitutes the adhesive layer, thereby adhering.
  • the agent layer is formed.
  • examples of the radical polymerization initiator having a hydrogen abstraction action include thioxanthone type radical polymerization initiators and benzophenone type radical polymerization initiators.
  • the radical polymerization initiator is preferably a thioxanthone-based radical polymerization initiator.
  • examples of the thioxanthone radical polymerization initiator include compounds represented by the above general formula (3).
  • Specific examples of the compound represented by the general formula (3) include thioxanthone, dimethylthioxanthone, diethylthioxanthone, isopropylthioxanthone, and chlorothioxanthone.
  • diethylthioxanthone in which R 6 and R 7 are —CH 2 CH 3 is particularly preferable.
  • the adhesive composition contains a radical polymerizable compound having an active methylene group and a radical polymerization initiator having a hydrogen abstraction action
  • the active methylene is defined when the total amount of the curable component is 100% by weight. It is preferable that the radical polymerizable compound having a group is contained in an amount of 1 to 50% by weight, and the radical polymerization initiator is contained in an amount of 0.1 to 10% by weight based on the total amount of the curable resin composition.
  • a radical is generated in the methylene group of a radically polymerizable compound having an active methylene group in the presence of a radical polymerization initiator having a hydrogen abstraction action, and the methylene group and a polarizer such as PVA are generated. Reacts with the hydroxyl groups of to form a covalent bond. Therefore, in order to generate a radical in the methylene group of the radically polymerizable compound having an active methylene group and sufficiently form such a covalent bond, when the total amount of the curable component is 100% by weight, the radical having an active methylene group is The polymerizable compound is preferably contained in an amount of 1 to 50% by weight, more preferably 3 to 30% by weight.
  • the radical polymerizable compound having an active methylene group is preferably 1% by weight or more. On the other hand, if it exceeds 50% by weight, curing failure of the adhesive layer may occur.
  • the radical polymerization initiator having a hydrogen abstraction function is preferably contained in an amount of 0.1 to 10% by weight, more preferably 0.3 to 9% by weight, based on the total amount of the adhesive composition. .. In order for the hydrogen abstraction reaction to proceed sufficiently, it is preferable to use a radical polymerization initiator in an amount of 0.1% by weight or more. On the other hand, in some cases, if it exceeds 10% by weight, it may not be completely dissolved in the composition.
  • the adhesive composition used in the present invention preferably further contains the following components, if necessary.
  • the compound represented by the general formula (1) preferably the compound represented by the general formula (1′), and more preferably the compound represented by the general formulas (1a) to (1d) is used as an adhesive. It can be incorporated into the composition.
  • the adhesion to the polarizer or the transparent protective film may be improved, which is preferable. From the standpoint of improving the adhesiveness and water resistance of the polarizer and the cured product layer, particularly in the case of adhering the polarizer and the transparent protective film via the adhesive layer, the adhesiveness and water resistance are improved.
  • the content of the compound represented by the general formula (1) is preferably 0.001 to 50% by weight, more preferably 0.1 to 30% by weight, and 1 to 10% by weight. Is most preferred.
  • the air bubble suppressor is a compound that can lower the surface tension of the adhesive composition when blended in the adhesive composition, and thus has the effect of reducing air bubbles between the adherend and the adherend.
  • the bubble suppressor include a silicone-based bubble suppressor having a polysiloxane skeleton such as polydimethylsiloxane, a (meth)acrylic bubble suppressor having a (meth)acrylic skeleton obtained by polymerizing a (meth)acrylic acid ester, and the like.
  • the air bubble suppressor preferably has a reactive group in the compound.
  • the reactive group contained in the bubble suppressor include a polymerizable functional group.
  • a radical polymerizable functional group having an ethylenic double bond such as a (meth)acryloyl group, a vinyl group, an allyl group, or glycidyl.
  • examples thereof include epoxy groups such as groups, oxetane groups, vinyl ether groups, cyclic ether groups, cyclic thioether groups, and cationically polymerizable functional groups such as lactone groups.
  • a bubble suppressor having a double bond as a reactive group is preferable, and a bubble suppressor having a (meth)acryloyl group is more preferable.
  • silicone-based air bubble suppressing agents are preferable among the above air bubble suppressing agents.
  • the air bubble suppressors in view of the adhesiveness of the adhesive layer, those containing a urethane bond or an isocyanurate ring structure in the main chain skeleton or the side chain are preferable.
  • Commercially available products can be preferably used as the silicone-based air bubble suppressor, and examples thereof include "BYK-UV3505" (manufactured by BYK Japan KK) which is an acrylic group-modified polydimethylsiloxane.
  • the content of the bubble suppressor is 0.01 to 0. It is preferably 6% by weight.
  • the adhesive composition used in the present invention can contain an acrylic oligomer obtained by polymerizing a (meth)acrylic monomer, in addition to the curable component relating to the radically polymerizable compound.
  • an acrylic oligomer obtained by polymerizing a (meth)acrylic monomer, in addition to the curable component relating to the radically polymerizable compound.
  • the content of the acrylic oligomer is preferably 20% by weight or less, and 15% by weight based on the total amount of the adhesive composition. % Or less is more preferable. If the content of the acrylic oligomer in the adhesive composition is too large, the reaction rate when the composition is irradiated with active energy rays is drastically reduced, which may result in poor curing.
  • the acrylic oligomer is preferably contained in an amount of 3% by weight or more, more preferably 5% by weight or more, based on the total amount of the adhesive composition.
  • the adhesive composition preferably has a low viscosity in consideration of workability and uniformity during coating, and thus it is preferable that the acrylic oligomer obtained by polymerizing the (meth)acrylic monomer also has a low viscosity. ..
  • the acrylic oligomer having a low viscosity and capable of preventing the curing shrinkage of the adhesive layer has a weight average molecular weight (Mw) of 15,000 or less, preferably 10,000 or less, more preferably 5,000 or less. preferable.
  • the weight average molecular weight (Mw) of the acrylic oligomer is preferably 500 or more, more preferably 1000 or more, It is particularly preferably 1500 or more.
  • the (meth)acrylic monomer constituting the acrylic oligomer include methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, and 2-methyl- 2-nitropropyl (meth)acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, S-butyl (meth)acrylate, t-butyl (meth)acrylate, n-pentyl (meth)acrylate, t-pentyl (Meth)acrylate, 3-pentyl(meth)acrylate, 2,2-dimethylbutyl(meth)acrylate, n-hexyl(meth)acrylate, cetyl(meth)acrylate, n-octyl(meth)acrylate, 2-ethylhexyl( (Meth)acrylic acid (C 1-20) alkyl esters such
  • acrylic oligomer examples include “ARUFON” manufactured by Toagosei Co., Ltd., “Actflow” manufactured by Soken Chemical Co., Ltd., and “JONCRYL” manufactured by BASF Japan.
  • the above adhesive composition may contain a photo-acid generator.
  • the adhesive composition contains a photo-acid generator, the water resistance and durability of the adhesive layer can be dramatically improved as compared with the case where the photo-acid generator is not contained.
  • the photoacid generator can be represented by the following general formula (5).
  • L + represents any onium cation.
  • X ⁇ represents PF 6 ⁇ , SbF 6 ⁇ , AsF 6 ⁇ , SbCl 6 ⁇ , BiCl 5 ⁇ , SnCl 6 ⁇ , ClO 4 ⁇ , dithiocarbamate.
  • SCN - represents a counter anion selected from the group more consisting).
  • the counter anion X ⁇ in the general formula (5) is not particularly limited in principle, but a non-nucleophilic anion is preferable.
  • a non-nucleophilic anion When the counter anion X ⁇ is a non-nucleophilic anion, nucleophilic reactions in cations coexisting in the molecule and various materials used together are unlikely to occur, resulting in the photoacid generator itself represented by the general formula (5). It is possible to improve the temporal stability of the composition and a composition using the same.
  • the non-nucleophilic anion as used herein refers to an anion having a low ability to cause a nucleophilic reaction.
  • Examples of such anions include PF 6 ⁇ , SbF 6 ⁇ , AsF 6 ⁇ , SbCl 6 ⁇ , BiCl 5 ⁇ , SnCl 6 ⁇ , ClO 4 ⁇ , dithiocarbamate anion, SCN ⁇ and the like.
  • the content of the photo-acid generator is 10% by weight or less, preferably 0.01 to 10% by weight, and more preferably 0.05 to 5% by weight, based on the total amount of the adhesive composition. More preferably, it is particularly preferably 0.1 to 3% by weight.
  • the photobase generator the molecular structure is changed by irradiation with light such as ultraviolet rays or visible light, or, by cleavage of the molecule, can function as a catalyst for the polymerization reaction of the radical polymerizable compound or the epoxy resin, A compound that produces one or more basic substances.
  • the basic substance is, for example, a secondary amine or a tertiary amine.
  • the photobase generator include the ⁇ -aminoacetophenone compound, the oxime ester compound, an acyloxyimino group, an N-formylated aromatic amino group, an N-acylated aromatic amino group, a nitrobenzylcarbamate group, and an alcohol. Examples thereof include compounds having a substituent such as an oxybenzyl carbamate group. Of these, oxime ester compounds are preferable.
  • Examples of the compound having an acyloxyimino group include O,O′-diactophenone oxime succinate, dinaphthophenone oxime O,O′-succinate, and benzophenone oxime acrylate-styrene copolymer.
  • Examples of the compound having an N-formylated aromatic amino group or an N-acylated aromatic amino group include di-N-(p-formylamino)diphenylmethane, di-N(p-aceethylamino)diphenylmelane, Di-N-(p-benzamido)diphenylmethane, 4-formylaminotoluylene, 4-acetylaminotoluylene, 2,4-diformylaminotoluylene, 1-formylaminonaphthalene, 1-acetylaminonaphthalene, 1,5 -Diformylaminonaphthalene, 1-formylaminoanthracene, 1,4-diformylaminoanthracene, 1-acetylaminoanthracene, 1,4-diformylaminoanthraquinone, 1,5-diformylaminoanthraquinone, 3,3'- Examples thereof include dimethyl-4,
  • Examples of the compound having a nitrobenzylcarbamate group and an alcooxybenzylcarbamate group include bis ⁇ (2-nitrobenzyl)oxy ⁇ carbonyl ⁇ diaminodiphenylmethane, 2,4-di ⁇ (2-nitrobenzyl)oxy ⁇ toluylene, Examples thereof include bis ⁇ (2-nitrobenzyloxy)carbonyl ⁇ hexane-1,6-diamine and m-xylidine ⁇ (2-nitro-4-chlorobenzyl)oxy ⁇ amide ⁇ .
  • the photobase generator is preferably at least one of an oxime ester compound and an ⁇ -aminoacetophenone compound, and more preferably an oxime ester compound.
  • an oxime ester compound those having two or more nitrogen atoms are particularly preferable.
  • WPBG-018 (trade name: 9-anthrylmethyl N,N'-diethylcarbamate), WPBG-027 (trade name: (E)-1-[3-(2-hydroxyphenyl)-2- propenoyl] piperidine), WPBG-082 (trade name: guanidinium2-(3-benzoylphenyl)propionate), WPBG-140 (trade name: 1-(anthraquinon-2-yl) ethical imidazolase, etc.) You can also
  • a photoacid generator and a compound containing either an alkoxy group or an epoxy group can be used in combination in the adhesive composition.
  • a functional group having reactivity with an epoxy group is used in the molecule. You may use together the compound which has three or more.
  • the functional group having reactivity with an epoxy group include a carboxyl group, a phenolic hydroxyl group, a mercapto group, a primary or secondary aromatic amino group, and the like. It is particularly preferable to have two or more of these functional groups in one molecule in consideration of three-dimensional curability.
  • Examples of the polymer having one or more epoxy groups in the molecule include epoxy resins, such as bisphenol A type epoxy resin derived from bisphenol A and epichlorohydrin, and bisphenol F type epoxy derived from bisphenol F and epichlorohydrin.
  • Resin bisphenol S type epoxy resin, phenol novolac type epoxy resin, cresol novolac type epoxy resin, bisphenol A novolac type epoxy resin, bisphenol F novolac type epoxy resin, alicyclic epoxy resin, diphenyl ether type epoxy resin, hydroquinone type epoxy resin, Naphthalene type epoxy resin, biphenyl type epoxy resin, fluorene type epoxy resin, polyfunctional epoxy resin such as trifunctional epoxy resin and tetrafunctional epoxy resin, glycidyl ester type epoxy resin, glycidyl amine type epoxy resin, hydantoin type epoxy resin , Isocyanurate type epoxy resin, aliphatic chain epoxy resin, etc., and these epoxy resins may be halogenated or hydrogenated.
  • Examples of commercially available epoxy resin products include JER Coat 828, 1001, 801N, 806, 807, 152, 604, 630, 871, YX8000, YX8034, YX4000, manufactured by Japan Epoxy Resin Co., Ltd. 830, EXA835LV, HP4032D, HP820, EP4100 series, EP4000 series, EPU series made by ADEKA Corporation, Celoxide side series (2021, 2021P, 2083, 2085, 3000, etc.) made by Daicel Chemical Co., Ltd., Epolide series, EHPE.
  • phenoxy resin polyhydroxypolyether synthesized from bisphenols and epichlorohydrin having epoxy groups at both ends; YP series, etc.
  • Examples include, but are not limited to, Denacol series manufactured by Nagase Chemtex and Epolite series manufactured by Kyoeisha Kagaku. Two or more of these epoxy resins may be used in combination.
  • the compound having an alkoxyl group in the molecule is not particularly limited as long as it has one or more alkoxyl groups in the molecule, and known compounds can be used.
  • Representative examples of such a compound include a melamine compound, an amino resin, and a silane coupling agent.
  • the compounding amount of the compound containing either an alkoxy group or an epoxy group is usually 30% by weight or less with respect to the total amount of the adhesive composition, and if the content of the compound in the composition is too large, the adhesiveness becomes poor. And the impact resistance to the drop test may deteriorate.
  • the content of the compound in the composition is more preferably 20% by weight or less.
  • the composition preferably contains 2% by weight or more, and more preferably 5% by weight or more.
  • the silane coupling agent is preferably an active energy ray-curable compound, but is not an active energy ray-curable compound. Similar water resistance can be imparted.
  • silane coupling agent examples include vinyl trichlorosilane, vinyl trimethoxysilane, vinyl triethoxysilane, 2-(3,4 epoxycyclohexyl)ethyl trimethoxysilane, and 3-glycid as the active energy ray-curable compound.
  • a silane coupling agent having an amino group is preferable.
  • Specific examples of the silane coupling agent having an amino group include ⁇ -aminopropyltrimethoxysilane, ⁇ -aminopropyltriethoxysilane, ⁇ -aminopropyltriisopropoxysilane, ⁇ -aminopropylmethyldimethoxysilane and ⁇ -amino.
  • the silane coupling agent having an amino group may be used alone or in combination of two or more. Of these, ⁇ -aminopropyltrimethoxysilane, ⁇ -(2-aminoethyl)aminopropyltrimethoxysilane and ⁇ -(2-aminoethyl)aminopropylmethyldimethoxysilane are used to ensure good adhesion.
  • ⁇ -(2-aminoethyl)aminopropyltriethoxysilane ⁇ -(2-aminoethyl)aminopropylmethyldiethoxysilane, N-(1,3-dimethylbutylidene)-3-(triethoxysilyl)- 1-propanamine is preferred.
  • the content of the silane coupling agent is preferably 0.01 to 20% by weight, more preferably 0.05 to 15% by weight, and 0.1 to 10% by weight based on the total amount of the adhesive composition. % Is more preferable. This is because if the content is more than 20% by weight, the storage stability of the adhesive composition is deteriorated, and if it is less than 0.1% by weight, the effect of adhesive water resistance is not sufficiently exhibited.
  • silane coupling agents other than the above which are not curable by active energy rays include 3-ureidopropyltriethoxysilane, 3-chloropropyltrimethoxysilane, 3-mercaptopropylmethyldimethoxysilane, 3-mercaptopropyltrimethoxysilane.
  • Examples thereof include silane, bis(triethoxysilylpropyl)tetrasulfide, 3-isocyanatopropyltriethoxysilane, and imidazolesilane.
  • the adhesive composition used in the present invention contains a compound having a vinyl ether group because the adhesive water resistance between the polarizer and the adhesive layer is improved.
  • the reason why such an effect is obtained is not clear, but it is presumed that one of the reasons is that the vinyl ether group of the compound interacts with the polarizer to increase the adhesive force between the polarizer and the adhesive layer.
  • the compound is preferably a radically polymerizable compound having a vinyl ether group in order to further enhance the water resistance of adhesion between the polarizer and the adhesive layer.
  • the content of the compound is preferably 0.1 to 19% by weight based on the total amount of the adhesive composition.
  • the adhesive composition used in the present invention may contain a compound that produces keto-enol tautomerism.
  • a cross-linking agent or an adhesive composition that can be used by blending a cross-linking agent
  • an embodiment containing a compound that produces the keto-enol tautomerism can be preferably adopted.
  • various ⁇ -dicarbonyl compounds can be used. Specific examples include acetylacetone, 2,4-hexanedione, 3,5-heptanedione, 2-methylhexane-3,5-dione, 6-methylheptane-2,4-dione and 2,6-dimethylheptane- ⁇ -diketones such as 3,5-dione; acetoacetic acid esters such as methyl acetoacetate, ethyl acetoacetate, isopropyl acetoacetate and tert-butyl acetoacetate; ethyl propionyl acetate, ethyl propionyl acetate, isopropyl propionyl acetate, propionyl acetic acid Propionyl acetates such as tert-butyl; isobutyryl acetates such as ethyl isobutyryl
  • the amount of the compound that causes keto-enol tautomerism is, for example, 0.05 to 10 parts by weight, preferably 0.2 to 3 parts by weight (eg 0.3 Parts by weight to 2 parts by weight).
  • amount of the above compound used is less than 0.05 parts by weight with respect to 1 part by weight of the organometallic compound, it may be difficult to exhibit a sufficient use effect.
  • amount of the compound used exceeds 10 parts by weight with respect to 1 part by weight of the organometallic compound, it may interact with the organometallic compound excessively and it may be difficult to exhibit the desired water resistance.
  • the adhesive composition of the present invention may contain polyrotaxane.
  • the polyrotaxane is composed of a cyclic molecule, a linear molecule penetrating through the opening of the cyclic molecule, and a blocking molecule arranged at both ends of the linear molecule so that the cyclic molecule is not detached from the linear molecule. And a group.
  • the cyclic molecule preferably has an active energy ray-curable functional group.
  • the cyclic molecule is not particularly limited as long as it is a molecule in which a linear molecule is included in the opening in a skewered manner and can move on the linear molecule and has an active energy ray-polymerizable group.
  • cyclic of “cyclic molecule” means substantially “cyclic”. That is, the cyclic molecule may not be completely closed as long as it can move on the linear molecule.
  • cyclic molecule examples include cyclic polymers such as cyclic polyethers, cyclic polyesters, cyclic polyether amines and cyclic polyamines, and cyclodextrins such as ⁇ -cyclodextrin, ⁇ -cyclodextrin and ⁇ -cyclodextrin.
  • cyclodextrins such as ⁇ -cyclodextrin, ⁇ -cyclodextrin and ⁇ -cyclodextrin are preferable because they are relatively easily available and a large number of types of blocking groups can be selected.
  • Two or more kinds of cyclic molecules may be mixed in the polyrotaxane or in the adhesive.
  • the cyclic molecule has an active energy ray-polymerizable group.
  • the polyrotaxane and the active energy ray-curable component react with each other to obtain an adhesive whose crosslinking points are movable even after curing.
  • the active energy ray-polymerizable group contained in the cyclic molecule may be any group capable of being polymerized with the active energy ray-curable compound, and examples thereof include radically polymerizable groups such as (meth)acryloyl group and (meth)acryloyloxy group. Can be mentioned.
  • the active energy ray-polymerizable group is preferably introduced into the hydroxyl group of cyclodextrin via any suitable linker.
  • the number of active energy ray-polymerizable groups contained in one molecule of polyrotaxane is preferably 2 to 1280, more preferably 50 to 1000, and further preferably 90 to 900.
  • a hydrophobic modifying group is introduced into the cyclic molecule.
  • the introduction of the hydrophobic modifying group may improve the compatibility with the active energy ray-curable component. Further, since hydrophobicity is imparted, it is possible to prevent water from entering the interface between the adhesive layer and the polarizer when used for a polarizing film, and further improve the water resistance.
  • the hydrophobic modifying group include polyester chains, polyamide chains, alkyl chains, oxyalkylene chains and ether chains. Specific examples thereof include the groups described in [0027] to [0042] of WO2009/145073.
  • a polarizing film using a resin composition containing polyrotaxane as an adhesive has excellent water resistance.
  • the reason why the water resistance of the polarizing film is improved is not clear, but it is presumed as follows. That is, since the cross-linking point can move due to the mobility of the cyclic molecule of polyrotaxane (so-called pulley effect), flexibility is imparted to the cured adhesive, and the adhesion to the surface irregularities of the polarizer is increased. As a result, it is considered that the invasion of water into the interface between the polarizer and the adhesive layer was prevented.
  • polyrotaxane has a hydrophobic modifying group to impart hydrophobicity to the adhesive also contributed to the prevention of water from entering the interface between the polarizer and the adhesive layer.
  • the content of polyrotaxane is preferably 2% by weight to 50% by weight based on the resin composition.
  • a cationically polymerizable adhesive composition may be used for forming the adhesive layer.
  • the cationically polymerizable compound used in the cationically polymerizable adhesive composition includes a monofunctional cationically polymerizable compound having one cationically polymerizable functional group in the molecule and two or more cationically polymerizable functional groups in the molecule. It is classified as a polyfunctional cationically polymerizable compound having. Since the monofunctional cationically polymerizable compound has a relatively low liquid viscosity, the liquid viscosity of the resin composition can be reduced by including it in the resin composition.
  • monofunctional cationically polymerizable compounds often have functional groups that exert various functions, and when incorporated into the resin composition, various functions are exhibited in the resin composition and/or the cured product of the resin composition. Can be made.
  • the polyfunctional cationically polymerizable compound is preferably contained in the resin composition because it can three-dimensionally crosslink the cured product of the resin composition.
  • the ratio of the monofunctional cationically polymerizable compound and the polyfunctional cationically polymerizable compound is such that the polyfunctional cationically polymerizable compound is mixed in the range of 10 parts by weight to 1000 parts by weight with respect to 100 parts by weight of the monofunctional cationically polymerizable compound. Is preferred.
  • Examples of the cationically polymerizable functional group include an epoxy group, an oxetanyl group, and a vinyl ether group.
  • Examples of the compound having an epoxy group include an aliphatic epoxy compound, an alicyclic epoxy compound, and an aromatic epoxy compound.
  • the cationically polymerizable adhesive composition of the present invention has excellent curability and adhesiveness, It is particularly preferable to contain an alicyclic epoxy compound.
  • Examples of the alicyclic epoxy compound include 3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate and 3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate modified with caprolactone or trimethylcaprolactone.
  • valerolactone modified products and specific examples thereof include Celoxide 2021, Celoxide 2021A, Celoxide 2021P, Celoxide 2081, Celoxide 2083, Celoxide 2085 (all manufactured by Daicel Chemical Industries, Ltd.), Cylacure UVR-6105, Cylacure UVR-. 6107, Syracure 30, R-6110 (above, manufactured by Dow Chemical Japan) and the like.
  • the compound having an oxetanyl group is preferably contained because it has the effects of improving the curability of the cationically polymerizable adhesive composition of the present invention and decreasing the liquid viscosity of the composition.
  • Examples of the compound having an oxetanyl group include 3-ethyl-3-hydroxymethyloxetane, 1,4-bis[(3-ethyl-3-oxetanyl)methoxymethyl]benzene, 3-ethyl-3-(phenoxymethyl)oxetane, Di[(3-ethyl-3-oxetanyl)methyl]ether, 3-ethyl-3-(2-ethylhexyloxymethyl)oxetane, phenol novolac oxetane and the like can be mentioned.
  • Alone oxetane OXT-101, Alone oxetane OXT-121 , Aron oxetane OXT-211, Aron oxetane OXT-221, Aron oxetane OXT-212 (all manufactured by Toagosei Co., Ltd.) and the like are commercially available.
  • the compound having a vinyl ether group is effective in improving the curability of the cationically polymerizable adhesive composition of the present invention and in reducing the liquid viscosity of the composition, and is therefore preferably contained.
  • Examples of the compound having a vinyl ether group include 2-hydroxyethyl vinyl ether, diethylene glycol monovinyl ether, 4-hydroxybutyl vinyl ether, vinyl ether of diethylene glycol, triethylene glycol divinyl ether, cyclohexanedimethanol divinyl ether, cyclohexanedimethanol monovinyl ether, tricyclodecane vinyl ether. , Cyclohexyl vinyl ether, methoxyethyl vinyl ether, ethoxyethyl vinyl ether, pentaerythritol type tetravinyl ether and the like.
  • the cationically polymerizable adhesive composition contains, as a curable component, at least one compound selected from the compound having an epoxy group, the compound having an oxetanyl group, and the compound having a vinyl ether group described above, all of which are cationically polymerized.
  • the photo-cationic polymerization initiator is blended because it is cured by. This cationic photopolymerization initiator generates a cationic species or a Lewis acid by irradiation with active energy rays such as visible light, ultraviolet rays, X-rays, and electron beams, and initiates a polymerization reaction of epoxy groups and oxetanyl groups.
  • the photocationic polymerization initiator a photoacid generator and a photobase generator can be used, and the photoacid generator described below is preferably used.
  • the adhesive composition used in the present invention is curable with visible light, it is preferable to use a cationic photopolymerization initiator having high sensitivity to light of 380 nm or more.
  • a photosensitizer that exhibits maximum absorption in light of longer wavelength range, specifically, longer than 380 nm. It is possible to promote the generation of cationic species or acid from the photocationic polymerization initiator by being sensitive to light having a wavelength in the vicinity thereof.
  • the photosensitizer examples include anthracene compounds, pyrene compounds, carbonyl compounds, organic sulfur compounds, persulfides, redox compounds, azo and diazo compounds, halogen compounds, photoreducible dyes, and the like. You may use it in mixture of 2 or more types.
  • the anthracene compound is preferable because it has an excellent photosensitizing effect, and specific examples thereof include Anthracure UVS-1331 and Anthracure UVS-1221 (manufactured by Kawasaki Kasei).
  • the content of the photosensitizer is preferably 0.1% by weight to 5% by weight, and more preferably 0.5% by weight to 3% by weight.
  • a thin polarizer having a thickness of 3 ⁇ m or more and 15 ⁇ m or less as a polarizer from the viewpoint of improving optical durability in a severe environment under high temperature and high humidity. It is particularly preferably 12 ⁇ m or less, more preferably 10 ⁇ m or less, and particularly preferably 8 ⁇ m or less.
  • Such a thin polarizer has little thickness unevenness and excellent visibility, and since it has little dimensional change, it has excellent durability against thermal shock.
  • thin polarizers generally have a low moisture content, and specifically, the moisture content is often 15% by weight or less.
  • a low-moisture-content thin polarizer has the above-mentioned effects, but on the other hand, it has low reactivity with the boron-containing compound contained in the easy-adhesion composition used in the present invention, so that the polarizer and the adhesive layer are The effect of improving the adhesiveness may not be sufficient. Therefore, in the method for producing a polarizing film according to the present invention, when a polarizer having a water content of 15% by weight or less is used, the easily adhesive composition preferably contains water, and specifically, the total amount of the composition. Is 100% by weight, the water content is preferably 5 to 90% by weight, more preferably 30 to 80% by weight.
  • the polarizer used is a polyvinyl alcohol-based resin.
  • the polarizer include hydrophilic polymer films such as polyvinyl alcohol film, partially formalized polyvinyl alcohol film, and ethylene/vinyl acetate copolymer partially saponified film, and dichroism of iodine or dichroic dye.
  • examples include polyene-based oriented films such as those obtained by adsorbing substances and uniaxially stretched, polyvinyl alcohol dehydration-treated products, polyvinyl chloride dehydrochlorination-treated products, and the like.
  • a polarizer made of a polyvinyl alcohol film and a dichroic material such as iodine is preferable.
  • a polarizer in which a polyvinyl alcohol film is dyed with iodine and stretched uniaxially can be produced by, for example, dyeing polyvinyl alcohol by immersing it in an aqueous solution of iodine and stretching it to 3 to 7 times its original length.
  • boric acid, zinc sulfate, zinc chloride or the like may be contained, or the solution may be immersed in an aqueous solution of potassium iodide or the like.
  • the polyvinyl alcohol film may be immersed in water and washed with water before dyeing.
  • Stretching may be performed after dyeing with iodine, stretching while dyeing, or stretching and then dyeing with iodine. Stretching can be carried out in an aqueous solution of boric acid or potassium iodide or in a water bath.
  • the polarizer contains boric acid in terms of stretching stability and humidification reliability.
  • the content of boric acid contained in the polarizer is preferably 22% by weight or less, and more preferably 20% by weight or less, based on the total amount of the polarizer, from the viewpoint of suppressing the occurrence of through cracks.
  • the boric acid content is preferably 10% by weight or more, and more preferably 12% by weight or more, based on the total amount of the polarizer.
  • the thin polarizer typically, Japanese Patent No. 4751486, Japanese Patent No. 4751481, Japanese Patent No. 4815544, Japanese Patent No. 5048120, International Publication No. 2014/077599 pamphlet, international Examples thereof include thin polarizers described in JP-A-2014/077636 pamphlet, and thin polarizers obtained by the manufacturing method described therein.
  • Japanese Patent No. 4751486 Specification Patent Those obtained by a production method including a step of stretching in an aqueous solution of boric acid as described in Japanese Patent No. 4751481 and Japanese Patent No. 4815544 are preferable, and particularly, those described in Japanese Patent Nos. 4751481 and 4815544 What is obtained by a production method including a step of auxiliary stretching in the air before stretching in a boric acid aqueous solution is preferable.
  • These thin polarizers can be obtained by a production method including a step of stretching a polyvinyl alcohol-based resin (hereinafter, also referred to as PVA-based resin) layer and a stretching resin base material in a laminate state and a dyeing step.
  • PVA-based resin polyvinyl alcohol-based resin
  • Transparent protective film As the transparent protective film, one having excellent transparency, mechanical strength, thermal stability, moisture barrier property, isotropic property and the like is preferable.
  • polyester polymers such as polyethylene terephthalate and polyethylene naphthalate
  • cellulose polymers such as diacetyl cellulose and triacetyl cellulose
  • acrylic polymers such as polymethyl methacrylate
  • styrene such as polystyrene and acrylonitrile-styrene copolymer (AS resin).
  • AS resin acrylonitrile-styrene copolymer
  • examples thereof include a polymer and a polycarbonate polymer.
  • polyethylene, polypropylene, polyolefins having a cyclo or norbornene structure polyolefin polymers such as ethylene/propylene copolymer, vinyl chloride polymers, amide polymers such as nylon and aromatic polyamide, imide polymers, sulfone polymers.
  • One or more kinds of any appropriate additive may be contained in the transparent protective film.
  • the additive examples include an ultraviolet absorber, an antioxidant, a lubricant, a plasticizer, a release agent, an anti-coloring agent, a flame retardant, a nucleating agent, an antistatic agent, a pigment and a coloring agent.
  • the content of the thermoplastic resin in the transparent protective film is preferably 50 to 100% by weight, more preferably 50 to 99% by weight, further preferably 60 to 98% by weight, and particularly preferably 70 to 97% by weight. .. When the content of the thermoplastic resin in the transparent protective film is 50% by weight or less, the high transparency originally possessed by the thermoplastic resin may not be sufficiently exhibited.
  • a polymer film described in JP 2001-343529 A for example, (A) a thermoplastic resin having a substituted and/or unsubstituted imide group in its side chain, Resin compositions containing a thermoplastic resin having substituted and/or unsubstituted phenyl and nitrile groups in the chain are mentioned.
  • a specific example is a film of a resin composition containing an alternating copolymer of isobutylene and N-methylmaleimide and an acrylonitrile/styrene copolymer.
  • a film made of a mixed extruded product of a resin composition or the like can be used. Since these films have a small retardation and a small photoelastic coefficient, problems such as unevenness due to distortion of the polarizing film can be eliminated, and the moisture permeability is small, so that they are excellent in humidification durability.
  • the water vapor permeability of the transparent protective film used is preferably 150 g/m 2 /24 h or less. According to this structure, it is difficult for moisture in the air to enter the polarizing film, and it is possible to suppress a change in the moisture content of the polarizing film itself. As a result, curling and dimensional change of the polarizing film caused by the storage environment can be suppressed.
  • the transparent protective film provided on one side or both sides of the polarizer is preferably one having excellent transparency, mechanical strength, thermal stability, moisture barrier property, isotropic property, etc., and particularly a water vapor transmission rate of 150 g/m 2 /24 h.
  • the following are more preferable, those of 120 g/m 2 /24h or less are particularly preferable, and those of 5 to 70 g/m 2 /24h or less are more preferable.
  • polyester resins such as polyethylene terephthalate and polyethylene naphthalate
  • polycarbonate resins such as polycarbonate resins
  • arylate resins such as nylon and aromatic polyamides
  • polyethylene and polypropylene examples include polyester resins such as polyethylene terephthalate and polyethylene naphthalate; polycarbonate resins; arylate resins; amide resins such as nylon and aromatic polyamides; polyethylene and polypropylene.
  • a polyolefin-based polymer such as ethylene/propylene copolymer, a cyclo-based or cyclic olefin-based resin having a norbornene structure, a (meth)acrylic-based resin, or a mixture thereof can be used.
  • a polycarbonate resin, a cyclic polyolefin resin, and a (meth)acrylic resin are preferable, and a cyclic polyolefin resin and a (meth)acrylic resin are particularly preferable.
  • the thickness of the transparent protective film can be appropriately determined, but in general, 5 to 100 ⁇ m is preferable from the viewpoint of workability such as strength and handleability, and thin layer property. Particularly, it is preferably 10 to 60 ⁇ m, more preferably 13 to 40 ⁇ m.
  • the transparent protective film having a front surface retardation of less than 40 nm and a thickness direction retardation of less than 80 nm is usually used.
  • the slow axis direction is the direction in which the in-plane refractive index of the film is maximized. ].
  • the transparent protective film preferably has as little color as possible.
  • a protective film having a retardation value in the thickness direction of ⁇ 90 nm to +75 nm is preferably used.
  • the retardation value (Rth) in the thickness direction is more preferably ⁇ 80 nm to +60 nm, particularly preferably ⁇ 70 nm to +45 nm.
  • a retardation plate having a front surface retardation of 40 nm or more and/or a thickness direction retardation of 80 nm or more can be used as the transparent protective film.
  • the in-plane retardation is usually controlled in the range of 40 to 200 nm
  • the thickness direction retardation is usually controlled in the range of 80 to 300 nm.
  • the retardation plate also functions as a transparent protective film, so that the thickness can be reduced.
  • the retardation plate examples include a birefringent film obtained by uniaxially or biaxially stretching a polymer material, a liquid crystal polymer alignment film, and a liquid crystal polymer alignment layer supported by a film.
  • the thickness of the retardation plate is not particularly limited, but is generally about 20 to 150 ⁇ m.
  • polymer material for example, polyvinyl alcohol, polyvinyl butyral, polymethyl vinyl ether, polyhydroxyethyl acrylate, hydroxyethyl cellulose, hydroxypropyl cellulose, methyl cellulose, polycarbonate, polyarylate, polysulfone, polyethylene terephthalate, polyethylene naphthalate, polyether sulfone, Polyphenylene sulfide, polyphenylene oxide, polyallyl sulfone, polyamide, polyimide, polyolefin, polyvinyl chloride, cellulose resin, cyclic polyolefin resin (norbornene resin), or binary or ternary copolymers thereof, graft copolymer Examples thereof include polymers and blends. These polymer materials become oriented materials (stretched film) by stretching.
  • liquid crystal polymer examples include various kinds of main chain type and side chain type in which a conjugated linear atomic group (mesogen) that imparts liquid crystal orientation is introduced into the main chain or side chain of the polymer. ..
  • main chain type liquid crystal polymer examples include a nematically oriented polyester liquid crystal polymer, a discotic polymer and a cholesteric polymer having a structure in which a mesogenic group is bonded to a spacer portion that imparts flexibility.
  • the side chain type liquid crystal polymer include polysiloxane, polyacrylate, polymethacrylate, or polymalonate as a main chain skeleton, and para-substitution for imparting nematic orientation through a spacer portion composed of a conjugated atomic group as a side chain.
  • examples thereof include those having a mesogen moiety composed of a cyclic compound unit.
  • These liquid crystal polymers are, for example, those obtained by rubbing the surface of a thin film such as polyimide or polyvinyl alcohol formed on a glass plate, or a solution of the liquid crystalline polymer on the orientation-treated surface such as obliquely vapor-deposited silicon oxide. It is performed by developing and heat treating.
  • the retardation plate may be one having an appropriate retardation according to the purpose of use such as various wavelength plates or one for the purpose of compensating for the viewing angle and the like due to birefringence of the liquid crystal layer, and may be two or more kinds. It may be one in which retardation plates are laminated to control optical characteristics such as retardation.
  • a front retardation of 40 to 100 nm, a thickness direction retardation of 100 to 320 nm, and an Nz coefficient of 1.8 to 4.5 should be used. Is preferred.
  • the transparent protective film can be appropriately selected according to the applied liquid crystal display device.
  • VA including Vertical Alignment, MVA, PVA
  • at least one (cell side) transparent protective film of the polarizing film has a retardation.
  • both the upper and lower sides of the liquid crystal cell may have a retardation, or one of the upper and lower transparent protective films may have a retardation.
  • IPS In-Plane Switching, including FFS
  • IPS In-Plane Switching, including FFS
  • IPS In-Plane Switching, including FFS
  • both the upper and lower sides of the liquid crystal cell have a phase difference, and that either the upper side or the lower side of the liquid crystal cell has a phase difference (for example, nx>nz>ny on the upper side).
  • nx>ny nz
  • nx>nz>ny ny
  • nz>nx ny
  • nz>nx>ny positive A plate, biaxial, positive C plate
  • the transparent protective film may further be laminated with a peelable base material to supplement its mechanical strength and handleability.
  • the peelable substrate can be peeled from the laminate containing the transparent protective film and the polarizer in a step or in another step before or after attaching the transparent protective film and the polarizer.
  • the method for producing a polarizing film according to the present invention is a method for producing a polarizing film, in which at least one surface of the polarizer is provided with a transparent protective film via an adhesive layer, and an adhesive layer for the polarizer is formed. There is a coating step of coating the easily adhesive composition on the surface side.
  • the polarizer and the transparent protective film may be surface-modified before the coating process.
  • the surface modification treatment include corona treatment, plasma treatment, excimer treatment and flame treatment, and corona treatment is particularly preferable.
  • corona treatment reactive functional groups such as carbonyl groups and amino groups are generated on the surface of the polarizer, and the adhesion with the adhesive layer is improved. Further, the ashing effect removes foreign matter on the surface and reduces irregularities on the surface, and thus a polarizing film having excellent appearance characteristics can be produced.
  • the easily adhesive composition may be applied to one side of the polarizer, or the easily adhesive composition may be applied to both sides of the polarizer.
  • the method for applying the easy-adhesion composition to the adhesive layer forming surface of the polarizer is appropriately selected depending on the viscosity of the composition and the intended thickness, but removal of foreign matter on the surface of the polarizer and coating property From the viewpoint, it is preferable to use the post-measurement coating method.
  • Specific examples of the post-metering coating method include a gravure roll coating method, a forward roll coating method, an air knife coating method, and a rod/bar coating method.
  • the gravure roll coating method is particularly preferable from the viewpoint of removing foreign matters on the surface of the polarizer and coating properties.
  • the pattern formed on the surface of the gravure roll is a honeycomb mesh pattern.
  • the cell volume is preferably 1 to 5 cm 3 /m 2 , and preferably 2 to 3 cm 3 /m 2 in order to improve the surface accuracy of the coated surface after coating the easily adhesive composition. Is preferred.
  • the number of cell lines per inch of the roll is preferably 200 to 3000 lines/inch.
  • the rotation speed ratio of the gravure roll to the traveling speed of the polarizer is preferably 100 to 300%.
  • the adhesive layer-forming surface of the polarizer may be coated with the easy-adhesive composition to form a polarizer with an easy-adhesive layer.
  • a polarizer with an easy-adhesion layer may be formed by optionally providing a drying step.
  • a drying step a step known to those skilled in the art, for example, an air drying step, a heating step, or a hot air drying step can be used.
  • the method for producing a polarizing film according to the present invention comprises a step of applying an easy-adhesion composition, and optionally a step of drying the easy-adhesion composition to form a polarizer with an easy-adhesion layer, and then adding an easy-adhesion layer. At least one surface of the easily-adhesive layer forming surface of the polarizer and the transparent protective film, a step of applying an adhesive composition for applying the adhesive composition, and a step of laminating the polarizer and the transparent protective film together. And irradiating an active energy ray from the polarizer surface side or the transparent protective film surface side to bond the polarizer and the transparent protective film to each other via the adhesive layer obtained by curing the adhesive composition. And a process.
  • the method for applying the adhesive composition is appropriately selected depending on the viscosity of the composition and the desired thickness, and examples thereof include a reverse coater, a gravure coater (direct, reverse or offset), a bar reverse coater, a roll coater, and a die coater. , A bar coater, a rod coater and the like.
  • ⁇ Laminating process> The polarizer and the transparent protective film are bonded together via the adhesive composition coated as described above.
  • the lamination of the polarizer and the transparent protective film can be performed with a roll laminator or the like.
  • active energy rays (electron beam, ultraviolet ray, visible light, etc.) are irradiated to cure the adhesive composition to form an adhesive layer.
  • the active energy ray (electron beam, ultraviolet ray, visible ray, etc.) can be emitted from any appropriate direction. Irradiation is preferably performed from the transparent protective film side.
  • the polarizer may be deteriorated by active energy rays (electron rays, ultraviolet rays, visible rays, etc.).
  • the irradiation conditions for irradiating the electron beam can be any appropriate conditions as long as they can cure the adhesive composition.
  • the electron beam irradiation has an acceleration voltage of preferably 5 kV to 300 kV, more preferably 10 kV to 250 kV. If the accelerating voltage is less than 5 kV, the electron beam may not reach the adhesive and the curing may be insufficient. If the accelerating voltage exceeds 300 kV, the penetrating force through the sample is too strong and damages the transparent protective film and the polarizer. May be given.
  • the irradiation dose is 5 to 100 kGy, more preferably 10 to 75 kGy.
  • the adhesive will be insufficiently cured, and if it exceeds 100 kGy, the transparent protective film and the polarizer will be damaged, resulting in a decrease in mechanical strength and yellowing, and obtaining predetermined optical characteristics. I can't.
  • Electron beam irradiation is usually performed in an inert gas, but if necessary, it may be performed in the atmosphere or under the condition that a small amount of oxygen is introduced. Depending on the material of the transparent protective film, by appropriately introducing oxygen, it is possible to cause oxygen inhibition on the surface of the transparent protective film to which the electron beam first hits, and it is possible to prevent damage to the transparent protective film.
  • the electron beam can be efficiently irradiated.
  • an active energy ray containing visible light in the wavelength range of 380 nm to 450 nm, particularly an active energy ray having the largest irradiation amount of the visible light in the wavelength range of 380 nm to 450 nm is used as the active energy ray. It is preferable.
  • ultraviolet rays or visible rays when using a transparent protective film (ultraviolet-ray-impermeable transparent protective film) having an ultraviolet absorbing ability, since it absorbs light having a wavelength shorter than about 380 nm, it is shorter than 380 nm. Light of a wavelength does not reach the adhesive composition and does not contribute to its polymerization reaction.
  • the light having a wavelength shorter than 380 nm absorbed by the transparent protective film is converted into heat, which causes the transparent protective film itself to generate heat, which causes defects such as curling and wrinkling of the polarizing film. Therefore, when ultraviolet rays or visible rays are used in the present invention, it is preferable to use an apparatus that does not emit light having a wavelength shorter than 380 nm as an active energy ray generator, and more specifically, an integrated wavelength range of 380 to 440 nm.
  • the ratio of the illuminance to the integrated illuminance in the wavelength range of 250 to 370 nm is preferably 100:0 to 100:50, and more preferably 100:0 to 100:40.
  • the active energy ray is preferably a gallium-encapsulated metal halide lamp or an LED light source emitting light in the wavelength range of 380 to 440 nm.
  • ultraviolet light such as low pressure mercury lamp, medium pressure mercury lamp, high pressure mercury lamp, ultra high pressure mercury lamp, incandescent lamp, xenon lamp, halogen lamp, carbon arc lamp, metal halide lamp, fluorescent lamp, tungsten lamp, gallium lamp, excimer laser or sunlight.
  • a light source containing visible light may be used, and a bandpass filter may be used to block ultraviolet rays having a wavelength shorter than 380 nm.
  • a gallium-encapsulated metal halide lamp is used, and light with a wavelength shorter than 380 nm can be blocked. It is preferable to use an active energy ray obtained through a bandpass filter or an active energy ray having a wavelength of 405 nm obtained by using an LED light source.
  • the adhesive composition before irradiation with ultraviolet rays or visible light (pre-irradiation heating), in which case it is preferably heated to 40°C or higher, and more preferably to 50°C or higher. preferable. It is also preferable to heat the active energy ray-curable adhesive composition after irradiation with ultraviolet rays or visible light (heating after irradiation). In that case, it is preferable to heat to 40°C or higher, and to 50°C or higher. It is more preferable to heat.
  • the adhesive composition used in the present invention can be suitably used particularly when forming an adhesive layer for adhering a polarizer and a transparent protective film having a light transmittance at a wavelength of 365 nm of less than 5%.
  • the adhesive composition used in the present invention contains the photopolymerization initiator represented by the general formula (3) to irradiate ultraviolet rays through the transparent protective film having the UV absorption ability to form an adhesive.
  • the layer can be cured and formed. Therefore, the adhesive layer can be cured even in a polarizing film in which transparent protective films having UV absorbing ability are laminated on both sides of the polarizer.
  • the adhesive layer can be cured also in the polarizing film in which the transparent protective film having no UV absorbing ability is laminated.
  • the transparent protective film having UV absorbing ability means a transparent protective film having a transmittance of 380 nm light of less than 10%.
  • a method of imparting UV absorbing ability to the transparent protective film there are a method of incorporating an ultraviolet absorber in the transparent protective film and a method of laminating a surface treatment layer containing the ultraviolet absorber on the surface of the transparent protective film.
  • ultraviolet absorber examples include, for example, conventionally known oxybenzophenone compounds, benzotriazole compounds, salicylic acid ester compounds, benzophenone compounds, cyanoacrylate compounds, nickel complex salt compounds, triazine compounds and the like. ..
  • the line speed depends on the curing time of the adhesive composition, but is preferably 1 to 500 m/min, more preferably 5 to 300 m/min, and further preferably 10 to It is 100 m/min. If the line speed is too low, the productivity is poor, or the transparent protective film is damaged too much, so that a polarizing film that can withstand a durability test or the like cannot be produced. If the line speed is too high, the curable resin composition may be insufficiently cured and the desired adhesiveness may not be obtained.
  • the polarizing film of the present invention can be used as an optical film laminated with another optical layer.
  • the optical layer is not particularly limited, for example, a liquid crystal such as a retardation film (including a wave plate such as 1/2 or 1/4), a visual compensation film, a brightness enhancement film, a reflection plate or an anti-transmission plate. Examples thereof include those used as optical layers that are sometimes used for forming display devices and the like.
  • the retardation film one having a front retardation of 40 nm or more and/or a thickness direction retardation of 80 nm or more can be used.
  • the in-plane retardation is usually controlled in the range of 40 to 200 nm, and the thickness direction retardation is usually controlled in the range of 80 to 300 nm.
  • the retardation film includes a birefringent film obtained by uniaxially or biaxially stretching a polymer material, a liquid crystal polymer alignment film, and a liquid crystal polymer alignment layer supported by a film.
  • the thickness of the retardation film is not particularly limited, but is generally about 20 to 150 ⁇ m.
  • the retardation film has the following formulas (1) to (3): 0.70 ⁇ Re[450]/Re[550] ⁇ 0.97 (1) 1.5 ⁇ 10-3 ⁇ n ⁇ 6 ⁇ 10-3 (2) 1.13 ⁇ NZ ⁇ 1.50...(3) (In the formula, Re[450] and Re[550] are in-plane retardation values of the retardation film measured with light having a wavelength of 450 nm and 550 nm at 23° C., respectively, and ⁇ n is a retardation of the retardation film.
  • the in-plane birefringence is nx-ny, where nx and ny are the refractive indices in the axial direction and the fast axis direction, respectively, and NZ is the refractive index in the thickness direction of the retardation film when nz is the refractive index.
  • An inverse wavelength dispersion type retardation film satisfying a ratio of nx-nz which is birefringence in the thickness direction and nx-ny which is in-plane birefringence may be used.
  • the above-mentioned polarizing film or the optical film in which at least one layer of the polarizing film is laminated may be provided with an adhesive layer for adhering to other members such as a liquid crystal cell.
  • the pressure-sensitive adhesive that forms the pressure-sensitive adhesive layer is not particularly limited, but for example, an acrylic polymer, a silicone-based polymer, polyester, polyurethane, polyamide, polyether, or a fluorine-based or rubber-based polymer as a base polymer is appropriately selected. Can be used. In particular, it is preferable to use an acrylic adhesive having excellent optical transparency, showing appropriate wettability, cohesiveness, adhesiveness, and adhesive properties, and having excellent weather resistance and heat resistance.
  • the adhesive layer may be provided on one side or both sides of the polarizing film or the optical film as a layer in which different compositions or types are laminated. Further, when it is provided on both surfaces, an adhesive layer having different composition, type and thickness may be provided on the front and back of the polarizing film or the optical film.
  • the thickness of the pressure-sensitive adhesive layer can be appropriately determined depending on the purpose of use, adhesive strength, etc., and is generally 1 to 500 ⁇ m, preferably 1 to 200 ⁇ m, and particularly preferably 1 to 100 ⁇ m.
  • the exposed surface of the adhesive layer is temporarily covered with a separator for the purpose of preventing its contamination until it is put into practical use. As a result, it is possible to prevent contact with the adhesive layer in the usual handling state.
  • a separator excluding the above thickness conditions, for example, a plastic film, a rubber sheet, a paper, a cloth, a non-woven fabric, a net, a foamed sheet or a metal foil, an appropriate thin sheet such as a laminate thereof, and a silicone-based or long Appropriate conventional ones such as those coated with an appropriate release agent such as a chain alkyl type, a fluorine type or molybdenum sulfide may be used.
  • the polarizing film or optical film of the present invention can be preferably used for forming various devices such as liquid crystal display devices.
  • the liquid crystal display device can be formed in a conventional manner. That is, a liquid crystal display device is generally formed by appropriately assembling a liquid crystal cell and a polarizing film or an optical film, and optionally a component such as an illumination system and incorporating a driving circuit. There is no particular limitation except that the polarizing film or the optical film according to the invention is used, and the conventional method can be applied.
  • the liquid crystal cell may be of any type such as TN type, STN type and ⁇ type.
  • liquid crystal display device such as a liquid crystal display device in which a polarizing film or an optical film is arranged on one side or both sides of a liquid crystal cell, or a device using a backlight or a reflector for an illumination system.
  • the polarizing film or the optical film according to the present invention can be arranged on one side or both sides of the liquid crystal cell.
  • polarizing films or optical films are provided on both sides, they may be the same or different.
  • a diffusion plate, an anti-glare layer, an antireflection film, a protective plate, a prism array, a lens array sheet, a light diffusion plate, a backlight, and other appropriate components are provided at appropriate positions in a single layer or Two or more layers can be arranged.
  • a laminate in which a PVA layer having a thickness of 9 ⁇ m is formed on an amorphous PET substrate is subjected to auxiliary stretching in air at a stretching temperature of 130° C. to form a stretched laminate, and then the stretched laminate is dyed to obtain a colored laminate. And further comprising a 5 ⁇ m-thick PVA layer stretched integrally with the amorphous PET substrate so that the total stretching ratio becomes 5.94 times by stretching in water with boric acid at a stretching temperature of 65° C.
  • An optical film laminate was produced.
  • the PVA molecules in the PVA layer formed on the amorphous PET substrate by such a two-step stretching are highly oriented, and the iodine adsorbed by dyeing is highly oriented in one direction as a polyiodine ion complex.
  • the water content of the thin polarizer (PVA layer) was 10% by weight.
  • a twin-screw kneader was prepared by mixing 100 parts by weight of the imidized MS resin described in Production Example 1 of JP-A-2010-284840 and 0.62 parts by weight of a triazine-based UV absorber (manufactured by ADEKA CORPORATION, trade name: T-712). Were mixed at 220° C. to prepare resin pellets. The obtained resin pellet was dried at 100.5 kPa and 100° C. for 12 hours, and extruded from a T-die at a die temperature of 270° C. with a single-screw extruder to form a film (thickness 160 ⁇ m).
  • the film is stretched in the conveying direction in an atmosphere of 150° C. (thickness 80 ⁇ m), and then an easy adhesive containing an aqueous urethane resin is applied, and then stretched in an atmosphere of 150° C. in a direction orthogonal to the film conveying direction.
  • a transparent protective film A having a thickness of 40 ⁇ m was obtained.
  • Transparent protective film B As the transparent protective film B, a triacetyl cellulose film having a thickness of 60 ⁇ m (Fujitac TG60UL manufactured by Fuji Film Co., Ltd.) was used.
  • active energy ray As an active energy ray, visible light (metal halide lamp filled with gallium) Irradiation device: Fusion UV Systems, Light HAMMER10 manufactured by Inc. Bulb: V bulb Peak illuminance: 1600 mW/cm 2 , integrated irradiation amount 1000/mJ/cm 2 (wavelength 380 to 440 nm) )It was used. The illuminance of visible light was measured using a Sola-Check system manufactured by Solatell.
  • an MCD coater manufactured by Fuji Kikai Co., Ltd.
  • cell shape: honeycomb, gravure roll wire number: 1000/inch, rotation speed 140%/line speed is used for the above adhesion.
  • the agent composition was applied to a thickness of 0.7 ⁇ m to form an uncured adhesive layer.
  • the polarizer with the easy-adhesion layer was attached to the transparent protective film from the side of the easy-adhesion layer.
  • the visible light rays are irradiated from the laminated transparent protective film side by an active energy ray irradiation device to bond the polarizer and the transparent protective film, and then dried with hot air at 70° C. for 3 minutes to obtain a polarizer.
  • the amorphous PET base material laminated on the other side was peeled and removed to obtain a polarizing film having a transparent protective film on one side of the polarizer.
  • the bonding line speed was 25 m/min.
  • a transparent protective film B was used and a polarizing film was produced by the same method as described above.
  • the obtained polarizing film was cut into a size of 200 mm parallel to the stretching direction of the polarizer and 15 mm in the orthogonal direction, and the polarizing film was attached to a glass plate. Then, a notch is made between the transparent protective film and the polarizer with a cutter knife, and the protective film and the polarizer are peeled off at a peeling speed of 300 mm/min in a 90° direction by a tensilon, and the peeling strength (N/15 mm) is obtained. It was measured.
  • the polarizing film obtained in each example was cut into a size of 200 mm parallel to the stretching direction of the polarizer and a size of 20 mm in the orthogonal direction.
  • the polarizing film was immersed in pure water at 23° C. for 24 hours, taken out, and wiped with a dry cloth. Then, a notch was made between the protective film and the polarizer with a cutter knife, and the polarizing film was attached to a glass plate.
  • the transparent protective film and the polarizer were peeled off at a peeling speed of 10 m/min in the 90° direction with Tensilon, and the peeling strength was measured.
  • the above evaluation was performed within 1 minute after taking out the polarizing film from pure water. The results are shown in Table 1.
  • the polarizing film obtained in each example was cut into a size of 200 mm parallel to the stretching direction of the polarizer and a size of 20 mm in the orthogonal direction.
  • the polarizing film was immersed in pure water at 23° C. for 48 hours, taken out, and wiped with a dry cloth. Then, a notch was made between the protective film and the polarizer with a cutter knife, and the polarizing film was attached to a glass plate.
  • the transparent protective film and the polarizer were peeled off at a peeling speed of 10 m/min in the 90° direction with Tensilon, and the peeling strength was measured.
  • the above evaluation was performed within 1 minute after taking out the polarizing film from pure water. The results are shown in Table 1.

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Abstract

This method for producing a polarizing film involves providing a transparent protective film to at least one side of a polarizing element, with an adhesive layer interposed therebetween. The method for producing a polarizing film is characterized by having an application step in which the highly adhesive composition is applied to the side of the polarizing element on which the adhesive layer is to be formed, and the highly adhesive composition containing: a specific boron-containing compound; and one or both of an organic solvent having a boiling point of 85°C or higher and a monomer comprising a polymerizable group having a boiling point of 85°C or higher.

Description

偏光フィルムの製造方法、易接着層付偏光子、偏光フィルム、光学フィルム、および画像表示装置Method for producing polarizing film, polarizer with easy-adhesion layer, polarizing film, optical film, and image display device

 本発明は、偏光子の少なくとも一方の面に、接着剤層を介して透明保護フィルムが設けられている偏光フィルムの製造方法、易接着層付偏光子、および偏光フィルムに関する。当該偏光フィルムはこれ単独で、またはこれを積層した光学フィルムとして液晶表示装置(LCD)、有機EL表示装置、CRT、PDPなどの画像表示装置を形成しうる。 The present invention relates to a method for producing a polarizing film in which a transparent protective film is provided on at least one surface of a polarizer via an adhesive layer, a polarizer with an easily adhesive layer, and a polarizing film. The polarizing film can form an image display device such as a liquid crystal display device (LCD), an organic EL display device, a CRT, or a PDP by itself or as an optical film in which the polarizing film is laminated.

 時計、携帯電話、PDA、ノートパソコン、パソコン用モニタ、DVDプレーヤー、TVなどでは液晶表示装置が急激に市場展開している。液晶表示装置は、液晶のスイッチングによる偏光状態を可視化させたものであり、その表示原理から、偏光子が用いられる。特に、TVなどの用途では、ますます高輝度、高コントラスト、広い視野角が求められ、偏光フィルムにおいてもますます高透過率、高偏光度、高い色再現性などが求められている。 Liquid crystal display devices are rapidly expanding in markets such as watches, mobile phones, PDAs, notebook computers, personal computer monitors, DVD players, and TVs. A liquid crystal display device visualizes a polarization state due to switching of liquid crystal, and a polarizer is used due to its display principle. In particular, in applications such as TVs, higher brightness, higher contrast, and wider viewing angle are required, and polarizing films are also required to have higher transmittance, higher polarization degree, and higher color reproducibility.

 偏光子としては、高透過率、高偏光度を有することから、例えばポリビニルアルコール(以下、単に「PVA」ともいう)にヨウ素を吸着させ、延伸した構造のヨウ素系偏光子が最も一般的に広く使用されている。一般的に偏光フィルムは、ポリビニルアルコール系の材料を水に溶かしたいわゆる水系接着剤によって、偏光子の両面に透明保護フィルムを貼り合わせたものが用いられている(下記特許文献1)。透明保護フィルムとしては、透湿度の高いトリアセチルセルロースなどが用いられる。前記水系接着剤を用いた場合(いわゆるウェットラミネーション)には、偏光子と透明保護フィルムとを貼り合わせた後に、乾燥工程が必要となる。 As the polarizer, since it has a high transmittance and a high degree of polarization, for example, an iodine-based polarizer having a structure in which polyvinyl alcohol (hereinafter, also simply referred to as “PVA”) adsorbs iodine and is stretched is most commonly used. It is used. In general, a polarizing film is used in which a transparent protective film is attached to both surfaces of a polarizer with a so-called water-based adhesive obtained by dissolving a polyvinyl alcohol-based material in water (Patent Document 1 below). As the transparent protective film, triacetyl cellulose having high moisture permeability is used. When the water-based adhesive is used (so-called wet lamination), a drying step is required after the polarizer and the transparent protective film are bonded together.

 一方、前記水系接着剤の代わりに、活性エネルギー線硬化性接着剤が提案されている。活性エネルギー線硬化性接着剤を用いて偏光フィルムを製造する場合には、乾燥工程を必要としないため、偏光フィルムの生産性を向上させることができる。例えば、本発明者らにより、N-置換アミド系モノマーを硬化性成分として使用した、ラジカル重合型の活性エネルギー線硬化性接着剤が提案されている(下記特許文献2)。 On the other hand, an active energy ray curable adhesive has been proposed instead of the water-based adhesive. When a polarizing film is produced using an active energy ray-curable adhesive, a drying step is not required, so that the productivity of the polarizing film can be improved. For example, the present inventors have proposed a radical polymerization type active energy ray-curable adhesive using an N-substituted amide monomer as a curable component (Patent Document 2 below).

特開2001-296427号公報JP 2001-296427 A 特開2012-052000号公報JP 2012-052000A

 特許文献2に記載の活性エネルギー線硬化性接着剤を用いて形成された接着剤層は、例えば60℃温水に6時間浸漬後の色抜け、ハガレの有無を評価する耐水性試験に関しては、十分クリア可能である。しかしながら近年では、偏光フィルム用接着剤に対し、例えば水に浸漬(飽和)させた後の端部爪剥がしを行った場合のハガレの有無を評価する、より過酷な耐水性試験をクリアできる程の、さらなる耐水性の向上が求められつつある。したがって、特許文献2に記載の活性エネルギー線硬化性接着剤を利用した偏光フィルムも含めて、現在まで報告されている偏光フィルムについては、耐水接着性の点でさらなる改良の余地があるのが実情であった。 The adhesive layer formed using the active energy ray-curable adhesive described in Patent Document 2 is sufficient for a water resistance test for evaluating the presence or absence of color loss and peeling after 6 hours of immersion in 60° C. hot water. Can be cleared. However, in recent years, with respect to the adhesive for polarizing film, for example, it is possible to clear a more severe water resistance test that evaluates the presence or absence of peeling when peeling the end nails after immersing in water (saturation). However, further improvement in water resistance is being demanded. Therefore, the polarizing films that have been reported to date, including the polarizing film using the active energy ray-curable adhesive described in Patent Document 2, have room for further improvement in terms of water-resistant adhesiveness. Met.

 また、近年は生産工程の高速化、工程不良の低減などの観点から、例えば基材へ易接着組成物や接着剤組成物を塗工する際、その塗工性を向上することが要求される。しかしながら、偏光フィルムの耐水接着性を向上しつつ、易接着組成物や接着剤組成物を塗工する際、その塗工性を向上した製造方法に関する報告例がこれまでないのが実情であった。 Further, in recent years, from the viewpoint of accelerating the production process and reducing process defects, for example, when applying an easy-adhesion composition or an adhesive composition to a substrate, it is required to improve the coatability. .. However, in the case of coating an easily adhesive composition or an adhesive composition while improving the water-resistant adhesiveness of the polarizing film, the actual situation was that there has been no report example of a manufacturing method with improved coatability. ..

 本発明は上記実情に鑑みて開発されたものであり、偏光フィルムの耐水接着性向上のために偏光子の接着剤層形成面側に易接着組成物を塗工する際、その塗工性を向上した偏光フィルムの製造方法を提供することを目的とする。 The present invention has been developed in view of the above circumstances, when applying the easy-adhesion composition to the adhesive layer forming surface side of the polarizer for improving the water-resistant adhesion of the polarizing film, the coating property An object of the present invention is to provide an improved method for producing a polarizing film.

 さらには、耐水接着性が向上した偏光フィルムの材料となる易接着層付偏光子、偏光フィルム、光学フィルムおよび画像表示装置を提供することを目的とする。 Furthermore, it is an object to provide a polarizer with an easy-adhesion layer, a polarizing film, an optical film, and an image display device, which are materials for a polarizing film having improved water-resistant adhesion.

 上記課題は下記構成により解決し得る。即ち本発明は、偏光子の少なくとも一方の面に、接着剤層を介して透明保護フィルムが設けられている偏光フィルムの製造方法であって、前記偏光子の接着剤層形成面側に易接着組成物を塗工する塗工工程を有し、前記易接着組成物が、下記一般式(1):

Figure JPOXMLDOC01-appb-C000005
 で表される化合物(ただし、Xは反応性基を含む官能基であり、RおよびRはそれぞれ独立に、水素原子、置換基を有してもよい、脂肪族炭化水素基、アリール基、またはヘテロ環基を表す)と、沸点が85℃以上である有機溶剤および沸点が85℃以上である重合性基を有する単量体のいずれか一方またはその両方と、を含有することを特徴とする偏光フィルムの製造方法に関する。なお、本発明においては、前記一般式(1)に記載の化合物を「ホウ素含有化合物」ともいう。 The above problems can be solved by the following configurations. That is, the present invention is a method for producing a polarizing film in which a transparent protective film is provided on at least one surface of a polarizer via an adhesive layer, wherein the adhesive layer is easily adhered to the adhesive layer forming surface side of the polarizer. There is a coating step of coating the composition, wherein the easily adhesive composition has the following general formula (1):
Figure JPOXMLDOC01-appb-C000005
(Wherein X is a functional group containing a reactive group, R 1 and R 2 are each independently a hydrogen atom, an aliphatic hydrocarbon group which may have a substituent, an aryl group) Or a heterocyclic group) and either one or both of an organic solvent having a boiling point of 85° C. or higher and a monomer having a polymerizable group having a boiling point of 85° C. or higher. And a method for producing a polarizing film. In the present invention, the compound represented by the general formula (1) is also referred to as “boron-containing compound”.

 上記偏光フィルムの製造方法において、前記一般式(1)で表される化合物が、下記一般式(1’)

Figure JPOXMLDOC01-appb-C000006
 で表される化合物(ただし、Yは有機基であり、X、RおよびRは前記と同じ)であることが好ましい。 In the method for producing a polarizing film, the compound represented by the general formula (1) is represented by the following general formula (1′).
Figure JPOXMLDOC01-appb-C000006
(Wherein Y is an organic group and X, R 1 and R 2 are the same as described above).

 上記偏光フィルムの製造方法において、前記一般式(1)で表される化合物が有する反応性基が、(メタ)アクリルアミド基、α,β-不飽和カルボニル基、ビニル基、ビニルエーテル基、エポキシ基、オキセタン基、アミノ基、アルデヒド基、メルカプト基、およびハロゲン基からなる群より選択される少なくとも1種の反応性基であることが好ましい。 In the method for producing a polarizing film, the reactive group contained in the compound represented by the general formula (1) is a (meth)acrylamide group, an α,β-unsaturated carbonyl group, a vinyl group, a vinyl ether group, an epoxy group, It is preferably at least one reactive group selected from the group consisting of an oxetane group, an amino group, an aldehyde group, a mercapto group, and a halogen group.

 上記偏光フィルムの製造方法において、前記偏光子の水分率が15重量%以下であることが好ましい。 In the above method for producing a polarizing film, the water content of the polarizer is preferably 15% by weight or less.

 上記偏光フィルムの製造方法において、前記易接着組成物が水を含有することが好ましい。 In the above method for producing a polarizing film, it is preferable that the easy-adhesion composition contains water.

 上記偏光フィルムの製造方法において、前記塗工工程が、後計量塗工方式を用いて前記易接着組成物を塗工する工程であることが好ましい。 In the above method for producing a polarizing film, it is preferable that the coating step is a step of coating the easy-adhesion composition using a post-measurement coating method.

 上記偏光フィルムの製造方法において、前記後計量塗工方式がグラビアロールを使用したグラビアロール塗工方式であることが好ましい。 In the above polarizing film manufacturing method, it is preferable that the post-measurement coating method is a gravure roll coating method using a gravure roll.

 また本発明は、偏光子の少なくとも一方の面に易接着層が形成された易接着層付偏光子であって、前記易接着層が、下記一般式(1):

Figure JPOXMLDOC01-appb-C000007
 で表される化合物(ただし、Xは反応性基を含む官能基であり、RおよびRはそれぞれ独立に、水素原子、置換基を有してもよい、脂肪族炭化水素基、アリール基、またはヘテロ環基を表す)と、沸点が85℃以上である有機溶剤および沸点が85℃以上である重合性基を有する単量体のいずれか一方またはその両方と、を含有することを特徴とする易接着層付偏光子に関する。 The present invention is also a polarizer with an easy-adhesion layer in which an easy-adhesion layer is formed on at least one surface of the polarizer, wherein the easy-adhesion layer has the following general formula (1):
Figure JPOXMLDOC01-appb-C000007
(Wherein X is a functional group containing a reactive group, R 1 and R 2 are each independently a hydrogen atom, an aliphatic hydrocarbon group which may have a substituent, an aryl group) Or a heterocyclic group) and either one or both of an organic solvent having a boiling point of 85° C. or higher and a monomer having a polymerizable group having a boiling point of 85° C. or higher. And a polarizer with an easily adhesive layer.

 前記易接着層付偏光子において、前記一般式(1)で表される化合物が、下記一般式(1’)

Figure JPOXMLDOC01-appb-C000008
 で表される化合物(ただし、Yは有機基であり、X、RおよびRは前記と同じ)であることが好ましい。 In the polarizer with the easily adhesive layer, the compound represented by the general formula (1) has the following general formula (1′).
Figure JPOXMLDOC01-appb-C000008
(Wherein Y is an organic group and X, R 1 and R 2 are the same as described above).

 前記易接着層付偏光子において、前記一般式(1)で表される化合物が有する反応性基が、(メタ)アクリルアミド基、α,β-不飽和カルボニル基、ビニル基、ビニルエーテル基、エポキシ基、オキセタン基、アミノ基、アルデヒド基、メルカプト基、およびハロゲン基からなる群より選択される少なくとも1種の反応性基であることが好ましい。 In the polarizer with the easily adhesive layer, the reactive group contained in the compound represented by the general formula (1) is a (meth)acrylamide group, an α,β-unsaturated carbonyl group, a vinyl group, a vinyl ether group, an epoxy group. It is preferably at least one reactive group selected from the group consisting of an oxetane group, an amino group, an aldehyde group, a mercapto group, and a halogen group.

 また本発明は、前記いずれかに記載の易接着層付偏光子の易接着層形成面に、接着剤層を介して透明保護フィルムが設けられていることを特徴とする偏光フィルム、該偏光フィルムが、少なくとも1枚積層されていることを特徴とする光学フィルム、さらには前記記載の偏光フィルム、および/または前記記載の光学フィルムが用いられていることを特徴とする画像表示装置に関する。 The present invention also provides a polarizing film, characterized in that a transparent protective film is provided on an easily adhesive layer forming surface of the polarizer with an easily adhesive layer described above through an adhesive layer, and the polarizing film. The present invention also relates to an image display device characterized in that at least one optical film is laminated, and further, the polarizing film described above and/or the optical film described above is used.

 本発明に係る偏光フィルムの製造方法では、偏光フィルムの耐水接着性向上のために偏光子の接着剤層形成面側に易接着組成物を塗工する塗工工程を有する。偏光子に易接着層を設ける方法として、従来は例えば、ポリエステル骨格、ポリエーテル骨格、ポリカーボネート骨格、ポリウレタン骨格、シリコーン系、ポリアミド骨格、ポリイミド骨格、ポリビニルアルコール骨格などを有する各種樹脂とともに、乾燥性や取り扱い性を考慮し、イソプロパノールなどの低沸点有機溶剤や水を希釈剤として配合した易接着組成物を偏光子に塗工することが一般的であった。しかしながら従来の方法では、希釈剤として配合する低沸点有機溶剤や水の乾燥タイミングの制御が困難で、タイミングの最適化が図れない場合、塗工面の平滑性が悪化する、あるいは偏光子と塗工装置が備える塗工部材との剥離性が悪化するなどにより、易接着組成物の塗工性が悪化する場合があった。 The method for producing a polarizing film according to the present invention has a coating step of applying an easy-adhesion composition to the side of the polarizer on which the adhesive layer is formed in order to improve the water-resistant adhesion of the polarizing film. As a method of providing an easy-adhesion layer on the polarizer, conventionally, for example, various skeletons having a polyester skeleton, a polyether skeleton, a polycarbonate skeleton, a polyurethane skeleton, a silicone skeleton, a polyamide skeleton, a polyimide skeleton, a polyvinyl alcohol skeleton, a drying property or In consideration of handleability, it has been common to coat a polarizer with an easily adhesive composition containing a low boiling point organic solvent such as isopropanol or water as a diluent. However, in the conventional method, it is difficult to control the drying timing of the low boiling point organic solvent or water blended as a diluent, and when the timing cannot be optimized, the smoothness of the coated surface deteriorates, or the polarizer and coating In some cases, the coating property of the easy-adhesion composition was deteriorated due to deterioration of the peelability from the coating member provided in the apparatus.

 しかしながら本発明においては、前記式(1)に記載のホウ素含有化合物とともに、沸点が85℃以上である有機溶剤および沸点が85℃以上である重合性基を有する単量体のいずれか一方またはその両方を易接着組成物中に配合している。これにより、偏光フィルムの耐水接着性向上と、偏光子の接着剤層形成面側に易接着組成物を塗工する際の塗工性向上とを両立することができる。 However, in the present invention, together with the boron-containing compound represented by the formula (1), one of an organic solvent having a boiling point of 85° C. or higher and a monomer having a polymerizable group having a boiling point of 85° C. or higher, or its Both are blended in the easy-adhesion composition. This makes it possible to improve both the water-resistant adhesiveness of the polarizing film and the coating property when the easily-adhesive composition is applied to the side of the polarizer on which the adhesive layer is formed.

 易接着組成物中、前記式(1)に記載のホウ素含有化合物は、偏光子が備えるヒドロキシル基などの官能基と反応することができる。これにより、偏光子と接着剤層との接着性を向上することが可能となり、結果として偏光フィルムの耐水接着性を向上する効果を奏する。ここで、偏光子の水分率が低い場合、具体的には例えば偏光子の水分率が15重量%以下である場合、ホウ素含有化合物と偏光子が備える官能基とが十分に反応できず、かかる効果が十分に得られない場合がある。しかしながら、偏光子の水分率が低い場合であっても、易接着組成物中に水を配合することにより、偏光子が備える官能基に対するホウ素含有化合物の反応性が高まり、これにより偏光子と接着剤層との接着性を向上することができる。その結果、偏光子の水分率が低い場合であっても、偏光フィルムの耐水接着性向上と、偏光子の接着剤層形成面側に易接着組成物を塗工する際の塗工性向上とを両立することができる。 In the easy-adhesion composition, the boron-containing compound represented by the above formula (1) can react with a functional group such as a hydroxyl group included in the polarizer. This makes it possible to improve the adhesiveness between the polarizer and the adhesive layer, and as a result, the effect of improving the water-resistant adhesiveness of the polarizing film is exhibited. Here, when the water content of the polarizer is low, specifically, for example, when the water content of the polarizer is 15% by weight or less, the boron-containing compound cannot sufficiently react with the functional group included in the polarizer. The effect may not be fully obtained. However, even when the water content of the polarizer is low, the reactivity of the boron-containing compound with the functional group of the polarizer is increased by adding water to the easy-adhesion composition, thereby adhering to the polarizer. The adhesiveness with the agent layer can be improved. As a result, even when the water content of the polarizer is low, the water-resistant adhesiveness of the polarizing film is improved, and the coatability is improved when the easily adhesive composition is applied to the adhesive layer forming surface side of the polarizer. Can be compatible.

 本発明に係る偏光フィルムの製造方法は、塗工工程が後計量塗工方式を用いて前記易接着組成物を塗工する工程である場合に、偏光フィルムの耐水接着性を向上しつつ、偏光子の接着剤層形成面側に易接着組成物を塗工する際の塗工性を特に向上することができる。なお、本発明において「後計量塗工方式」とは、液膜に外力を与えて過剰液を除去し、所定の塗工膜厚を得る方式を意味する。後計量塗工方式の具体例としては、グラビアロール塗工方式、フォワードロール塗工方式、エアナイフ塗工方式、ロッド/バー塗工方式などが挙げられる。本発明において、塗工工程が後計量塗工方式を用いて前記易接着組成物を塗工する工程である場合に、前記効果が得られる理由は以下の如く推定可能である。 The method for producing a polarizing film according to the present invention, when the coating step is a step of applying the easy-adhesion composition by using a post-measurement coating method, while improving the water-resistant adhesiveness of the polarizing film, polarization The coatability at the time of applying the easy-adhesion composition to the adhesive layer forming surface of the child can be particularly improved. In the present invention, the “post-measurement coating method” means a method of applying an external force to the liquid film to remove the excess liquid to obtain a predetermined coating film thickness. Specific examples of the post-metering coating method include a gravure roll coating method, a forward roll coating method, an air knife coating method, and a rod/bar coating method. In the present invention, the reason why the above effect is obtained when the coating step is the step of coating the easily adhesive composition by using the post-measurement coating method can be estimated as follows.

 後計量塗工方式は、その方式上、塗工された易接着組成物の液膜に外力が加えられるため、易接着組成物が揮発しやすくなる。その結果、所定の塗工膜厚を得るために過剰液を除去する際、易接着組成物が必要以上に揮発し、塗工膜厚が不均一になる(この現象を「横ダン」ともいう)、あるいは易接着組成物が揮発することに起因して塗工膜が粘着性を発現し、後計量塗工方式で使用する塗工装置が備える塗工部材、例えばグラビアロール塗工方式であればグラビアロールに対し、易接着組成物の塗工膜が粘着性を発現し、塗工対象である偏光子とグラビアロールとの剥離性が悪化する(この現象を「スティッキング」ともいう)という不具合が発生する可能性がある。しかしながら、本発明においては易接着組成物中、前記式(1)に記載のホウ素含有化合物とともに、沸点が85℃以上である、有機溶剤および重合性基を有する単量体からなる群より選択される少なくとも1種が配合されている。これにより、該ホウ素含有化合物により偏光子と接着剤層との接着性を向上しつつ、易接着組成物の揮発を低減し、横ダンおよびスティッキングの発生を防止することができる。その結果、本発明に係る偏光フィルムの製造方法は、塗工工程が後計量塗工方式を用いて前記易接着組成物を塗工する工程である場合であっても、偏光フィルムの耐水接着性を向上しつつ、偏光子の接着剤層形成面側に易接着組成物を塗工する際の塗工性を特に向上することができる。 With the post-measurement coating method, an external force is applied to the liquid film of the coated easy-adhesion composition, which makes it easy for the easy-adhesion composition to volatilize. As a result, when the excess liquid is removed to obtain a predetermined coating film thickness, the easy-adhesion composition volatilizes more than necessary, and the coating film thickness becomes nonuniform (this phenomenon is also referred to as "transverse coating"). ), or the coating member develops tackiness due to volatilization of the easy-adhesion composition, and a coating member provided in a coating device used in the post-measurement coating system, for example, a gravure roll coating system. For example, the coating film of the easy-adhesion composition develops adhesiveness to the gravure roll, and the peeling property between the polarizer to be coated and the gravure roll deteriorates (this phenomenon is also called "sticking"). May occur. However, in the present invention, it is selected from the group consisting of an organic solvent having a boiling point of 85° C. or higher and a monomer having a polymerizable group, together with the boron-containing compound represented by the formula (1) in the easily adhesive composition. At least one kind is blended. This makes it possible to improve the adhesion between the polarizer and the adhesive layer by the boron-containing compound, reduce the volatilization of the easy-adhesion composition, and prevent the occurrence of lateral damping and sticking. As a result, the method for producing a polarizing film according to the present invention, even when the coating step is a step of applying the easy-adhesion composition using a post-measurement coating method, the water-resistant adhesion of the polarizing film. It is possible to improve the coating property when the easily-adhesive composition is coated on the side of the polarizer on which the adhesive layer is formed, while improving the coating property.

 本発明に係る易接着層付偏光子は、易接着層が、ホウ素含有化合物と、沸点が85℃以上である有機溶剤および沸点が85℃以上である重合性基を有する単量体のいずれか一方またはその両方とを有する。このため、かかる易接着層付偏光子を備える偏光フィルムおよび光学フィルムは耐水接着性向上に優れる。したがって、本発明に係る偏光フィルムおよび/または光学フィルムが用いられた画像表示装置は、耐水接着性が要求される用途で特に有用である。 In the polarizer with an easily adhesive layer according to the present invention, the easily adhesive layer is either a boron-containing compound, an organic solvent having a boiling point of 85° C. or higher, and a monomer having a polymerizable group having a boiling point of 85° C. or higher. Have one or both. Therefore, the polarizing film and the optical film provided with the polarizer with such an easy-adhesion layer are excellent in improving the water-resistant adhesiveness. Therefore, the image display device using the polarizing film and/or the optical film according to the present invention is particularly useful in applications where water-resistant adhesiveness is required.

 本発明は、偏光子の少なくとも一方の面に、接着剤層を介して透明保護フィルムが設けられている偏光フィルムの製造方法であって、偏光子の接着剤層形成面側に易接着組成物を塗工する塗工工程を有する。以下、本発明について具体的に説明する。 The present invention is a method for producing a polarizing film in which a transparent protective film is provided on at least one surface of a polarizer via an adhesive layer, wherein the adhesive layer-forming surface of the polarizer is an easily adhesive composition. Has a coating step of coating. Hereinafter, the present invention will be specifically described.

 <易接着組成物>
 本発明において、易接着組成物は、下記一般式(1):

Figure JPOXMLDOC01-appb-C000009
 で表される化合物(ただし、Xは反応性基を含む官能基であり、RおよびRはそれぞれ独立に、水素原子、置換基を有してもよい、脂肪族炭化水素基、アリール基、またはヘテロ環基を表す)を含有する。前記脂肪族炭化水素基としては、炭素数1~20の置換基を有してもよい直鎖または分岐のアルキル基、炭素数3~20の置換基を有してもよい環状アルキル基、炭素数2~20のアルケニル基が挙げられ、アリール基としては、炭素数6~20の置換基を有してもよいフェニル基、炭素数10~20の置換基を有してもよいナフチル基などが挙げられ、ヘテロ環基としては例えば、少なくとも一つのヘテロ原子を含む、置換基を有してもよい5員環または6員環の基が挙げられる。これらは互いに連結して環を形成してもよい。一般式(1)中、RおよびRとして好ましくは、水素原子、炭素数1~3の直鎖または分岐のアルキル基であり、最も好ましくは、水素原子である。なお、一般式(1)で表される化合物は、最終的に製造された偏光フィルム中で、未反応の状態で偏光子と接着剤層との間の易接着層中に存在しても良く、各官能基が反応した状態で存在しても良い。また、本発明においては、偏光子の接着剤層形成面側の全面に易接着組成物を塗工することにより易接着層を形成してもよく、少なくとも一部の面に易接着組成物を塗工することにより易接着層を形成してもよい。 <Easy adhesive composition>
In the present invention, the easily adhesive composition has the following general formula (1):
Figure JPOXMLDOC01-appb-C000009
(Wherein X is a functional group containing a reactive group, R 1 and R 2 are each independently a hydrogen atom, an aliphatic hydrocarbon group which may have a substituent, an aryl group) , Or represents a heterocyclic group). The aliphatic hydrocarbon group may be a linear or branched alkyl group having 1 to 20 carbon atoms which may have a substituent, a cyclic alkyl group having 3 to 20 carbon atoms which may have a substituent, or a carbon atom. Examples thereof include an alkenyl group having 2 to 20 carbon atoms, and examples of the aryl group include a phenyl group having 6 to 20 carbon atoms and optionally a naphthyl group having 10 to 20 carbon atoms. And the heterocyclic group includes, for example, a 5- or 6-membered ring group containing at least one hetero atom and optionally having a substituent. These may be linked to each other to form a ring. In the general formula (1), R 1 and R 2 are preferably a hydrogen atom or a linear or branched alkyl group having 1 to 3 carbon atoms, and most preferably a hydrogen atom. In addition, the compound represented by the general formula (1) may be present in an easily adhesive layer between the polarizer and the adhesive layer in an unreacted state in the finally produced polarizing film. The functional groups may exist in a reacted state. Further, in the present invention, the easy-adhesion layer may be formed by applying the easy-adhesion composition to the entire surface of the adhesive layer forming surface of the polarizer, and the easy-adhesion composition may be formed on at least a part of the surface. The easily adhesive layer may be formed by coating.

 一般式(1)で表される化合物が有するXは反応性基を含む官能基であって、接着剤層を構成する硬化性成分と反応し得る官能基であり、Xが含む反応性基としては、例えば、ヒドロキシル基、アミノ基、アルデヒド基、カルボキシル基、ビニル基、(メタ)アクリル基、スチリル基、(メタ)アクリルアミド基、ビニルエーテル基、エポキシ基、オキセタン基、α,β-不飽和カルボニル基、メルカプト基、ハロゲン基などが挙げられる。接着剤層を構成する硬化性樹脂組成物が活性エネルギー線硬化性である場合、Xが含む反応性基は、ビニル基、(メタ)アクリル基、スチリル基、(メタ)アクリルアミド基、ビニルエーテル基、エポキシ基、オキセタン基およびメルカプト基からなる群より選択される少なくとも1種の反応性基であることが好ましく、特に接着剤層を構成する接着剤組成物がラジカル重合性である場合、Xが含む反応性基は、(メタ)アクリル基、スチリル基および(メタ)アクリルアミド基からなる群より選択される少なくとも1種の反応性基であることが好ましく、一般式(1)で表される化合物が(メタ)アクリルアミド基を有する場合、反応性が高く、活性エネルギー線硬化性樹脂組成物との共重合率が高まるためより好ましい。また、(メタ)アクリルアミド基の極性が高く、接着性に優れるため本発明の効果を効率的に得られるという点からも好ましい。接着剤層を構成する硬化性樹脂組成物がカチオン重合性である場合、Xが含む反応性基は、ヒドロキシル基、アミノ基、アルデヒド、カルボキシル基、ビニルエーテル基、エポキシ基、オキセタン基、メルカプト基から選ばれる少なくとも1つの官能基を有することが好ましく、特にエポキシ基を有する場合、得られる硬化性樹脂層と被着体との密着性に優れるため好ましく、ビニルエーテル基を有する場合、硬化性樹脂組成物の硬化性が優れるため好ましい。 X in the compound represented by the general formula (1) is a functional group containing a reactive group, and is a functional group capable of reacting with the curable component constituting the adhesive layer, and as a reactive group contained in X Are, for example, hydroxyl group, amino group, aldehyde group, carboxyl group, vinyl group, (meth)acryl group, styryl group, (meth)acrylamide group, vinyl ether group, epoxy group, oxetane group, α,β-unsaturated carbonyl group. Group, mercapto group, halogen group and the like. When the curable resin composition constituting the adhesive layer is active energy ray curable, the reactive group contained in X is a vinyl group, a (meth)acrylic group, a styryl group, a (meth)acrylamide group, a vinyl ether group, It is preferably at least one reactive group selected from the group consisting of an epoxy group, an oxetane group and a mercapto group, and X is contained particularly when the adhesive composition constituting the adhesive layer is radically polymerizable. The reactive group is preferably at least one reactive group selected from the group consisting of (meth)acrylic group, styryl group and (meth)acrylamide group, and the compound represented by the general formula (1) is It is more preferable to have a (meth)acrylamide group because the reactivity is high and the copolymerization rate with the active energy ray-curable resin composition is increased. In addition, the polarity of the (meth)acrylamide group is high and the adhesiveness is excellent, which is also preferable in that the effect of the present invention can be efficiently obtained. When the curable resin composition constituting the adhesive layer is cationically polymerizable, the reactive group contained in X is a hydroxyl group, an amino group, an aldehyde, a carboxyl group, a vinyl ether group, an epoxy group, an oxetane group or a mercapto group. It is preferable to have at least one functional group selected, particularly when it has an epoxy group, which is excellent in adhesion between the obtained curable resin layer and the adherend, and when it has a vinyl ether group, a curable resin composition. Is preferable because it has excellent curability.

 一般式(1)で表される化合物の好ましい具体例としては、下記一般式(1’)

Figure JPOXMLDOC01-appb-C000010
 で表される化合物(ただし、Yは有機基であり、X、RおよびRは前記と同じ)が挙げられる。さらに好適には、以下の化合物(1a)~(1d)が挙げられる。 Specific preferred examples of the compound represented by the general formula (1) include the following general formula (1′)
Figure JPOXMLDOC01-appb-C000010
(Wherein Y is an organic group and X, R 1 and R 2 are the same as described above). More preferably, the following compounds (1a) to (1d) are mentioned.

Figure JPOXMLDOC01-appb-C000011
Figure JPOXMLDOC01-appb-C000011

 本発明においては、一般式(1)で表される化合物が、反応性基とホウ素原子とが直接結合するものであっても良いが、前記具体例で示したように、一般式(1)で表される化合物が、反応性基とホウ素原子とが、有機基を介して結合したものであること、つまり、一般式(1’)で表される化合物であることが好ましい。一般式(1)で表される化合物が、例えばホウ素原子に結合した酸素原子を介して反応性基と結合したものである場合、偏光フィルムの接着耐水性が悪化する傾向がある。一方、一般式(1)で表される化合物が、ホウ素-酸素結合を有するものではなく、ホウ素原子と有機基とが結合することにより、ホウ素-炭素結合を有しつつ、反応性基を含むものである場合(一般式(1’)である場合)、偏光フィルムの接着耐水性が向上するため好ましい。前記有機基とは、具体的には、置換基を有してもよい、炭素数1~20の有機基を意味し、より具体的には例えば、炭素数1~20の置換基を有してもよい直鎖または分岐のアルキレン基、炭素数3~20の置換基を有してもよい環状アルキレン基、炭素数6~20の置換基を有してもよいフェニレン基、炭素数10~20の置換基を有してもよいナフチレン基などが挙げられる。 In the present invention, the compound represented by the general formula (1) may be one in which a reactive group and a boron atom are directly bonded, but as shown in the specific examples, the general formula (1) The compound represented by is preferably a compound in which a reactive group and a boron atom are bonded via an organic group, that is, a compound represented by the general formula (1′). When the compound represented by the general formula (1) is, for example, a compound bonded to a reactive group through an oxygen atom bonded to a boron atom, the adhesive water resistance of the polarizing film tends to be deteriorated. On the other hand, the compound represented by the general formula (1) does not have a boron-oxygen bond, but has a boron-carbon bond and a reactive group while the boron atom and the organic group are bonded to each other. It is preferable that the adhesive film has a general formula (1′) because the adhesive water resistance of the polarizing film is improved. The organic group specifically means an organic group having 1 to 20 carbon atoms which may have a substituent, and more specifically, for example, having a substituent having 1 to 20 carbon atoms. Optionally linear or branched alkylene group, cyclic alkylene group having 3 to 20 carbon atoms which may have a substituent, phenylene group having 6 to 20 carbon atoms which may have a substituent, and 10 to carbon atoms Examples thereof include a naphthylene group which may have 20 substituents.

 一般式(1)で表される化合物としては、前記例示した化合物以外にも、ヒドロキシエチルアクリルアミドとホウ酸のエステル、メチロールアクリルアミドとホウ酸のエステル、ヒドロキシエチルアクリレートとホウ酸のエステル、およびヒドロキシブチルアクリレートとホウ酸のエステルなど、(メタ)アクリレートとホウ酸とのエステルを例示可能である。 As the compound represented by the general formula (1), in addition to the above-exemplified compounds, hydroxyethyl acrylamide and boric acid ester, methylol acrylamide and boric acid ester, hydroxyethyl acrylate and boric acid ester, and hydroxybutyl. An ester of (meth)acrylate and boric acid can be exemplified, such as an ester of acrylate and boric acid.

 易接着組成物中、一般式(1)で表される化合物の含有量が少なすぎると、易接着層表面に存在する一般式(1)で表される化合物の割合が低下し、易接着効果が低くなる場合がある。したがって、易接着組成物中、一般式(1)で表される化合物の含有量は、0.01重量%以上であることが好ましく、0.05重量%以上であることがより好ましく、0.1重量%以上であることがさらに好ましい。 If the content of the compound represented by the general formula (1) in the easy-adhesion composition is too small, the ratio of the compound represented by the general formula (1) present on the surface of the easy-adhesion layer decreases, and the easy-adhesion effect is obtained. May be low. Therefore, the content of the compound represented by the general formula (1) in the easy-adhesion composition is preferably 0.01% by weight or more, more preferably 0.05% by weight or more, and 0.1. It is more preferably 1% by weight or more.

 本発明において、易接着組成物は、前記式(1)に記載のホウ素含有化合物とともに、沸点が85℃以上である有機溶剤および沸点が85℃以上である重合性基を有する単量体のいずれか一方、またはその両方を含有する。 In the present invention, the easily-adhesive composition includes the organic compound having a boiling point of 85°C or higher and the monomer having a polymerizable group having a boiling point of 85°C or higher together with the boron-containing compound represented by the formula (1). Either or both are contained.

 沸点が85℃以上である前記有機溶剤としては、例えばダイアセトンアルコール(沸点166℃)、エチレングリコール(沸点197.3℃)、酢酸(沸点118℃)、1-ブタノール(沸点117℃)、2-ブタノール(沸点99.5℃)、シクロヘキサノール(沸点161℃)、1-ヘキサノール(沸点156.5℃)、ジプロピレングリコール(沸点230.5℃)、プロピレングリコール(沸点187℃)、N,N-ジメチルホルムアミド(DMF)(沸点153℃)、グリセロールジアセテート(沸点280℃)、メチルセロソルブ(沸点124.1℃)、テトラメチレンスルホン(スルホラン)(沸点285℃)、グリセロール1,2-カルボナート(沸点160°C/0.8mmHg)、N,N-ジメチルアセトアミド(沸点165℃)、ジメチルスルホキシド(DMSO)(沸点189℃)などが挙げられる。塗工性の観点から、前記有機溶剤の沸点は90℃以上であることが好ましく、100℃以上であることがより好ましい。なお、前記有機溶剤の沸点の上限は特に限定はないが、例えば300℃程度が例示可能である。 Examples of the organic solvent having a boiling point of 85°C or higher include diacetone alcohol (boiling point 166°C), ethylene glycol (boiling point 197.3°C), acetic acid (boiling point 118°C), 1-butanol (boiling point 117°C), 2 -Butanol (boiling point 99.5°C), cyclohexanol (boiling point 161°C), 1-hexanol (boiling point 156.5°C), dipropylene glycol (boiling point 230.5°C), propylene glycol (boiling point 187°C), N, N-dimethylformamide (DMF) (boiling point 153°C), glycerol diacetate (boiling point 280°C), methyl cellosolve (boiling point 124.1°C), tetramethylene sulfone (sulfolane) (boiling point 285°C), glycerol 1,2-carbonate (Boiling point 160° C./0.8 mmHg), N,N-dimethylacetamide (boiling point 165° C.), dimethyl sulfoxide (DMSO) (boiling point 189° C.) and the like. From the viewpoint of coatability, the boiling point of the organic solvent is preferably 90°C or higher, and more preferably 100°C or higher. The upper limit of the boiling point of the organic solvent is not particularly limited, but may be about 300° C., for example.

 本発明において、使用する易接着組成物が前記有機溶剤を含有する場合、偏光子と接着剤層との接着性向上と塗工性向上との両立の観点から、その含有量は易接着組成物の全量を100重量%としたとき、5~80重量%であることが好ましく、10~50重量%であることがより好ましい。また、本発明において、使用する易接着組成物が前記有機溶剤を含有する場合、偏光子が備える官能基に対するホウ素含有化合物の反応性が高めて、偏光子と接着剤層との接着性を向上する観点から、さらに水を含有することが好ましく、その場合の含有量は易接着組成物の全量を100重量%としたとき、5~90重量%であることが好ましく、30~80重量%であることがより好ましい。 In the present invention, when the easy-adhesion composition to be used contains the organic solvent, the content thereof is an easy-adhesion composition from the viewpoint of simultaneously improving the adhesiveness between the polarizer and the adhesive layer and improving the coatability. When the total amount of the above is 100% by weight, it is preferably 5 to 80% by weight, and more preferably 10 to 50% by weight. Further, in the present invention, when the easy-adhesion composition used contains the organic solvent, the reactivity of the boron-containing compound with respect to the functional group of the polarizer is increased, and the adhesion between the polarizer and the adhesive layer is improved. From this viewpoint, it is preferable to further contain water, and in that case, the content is preferably 5 to 90% by weight, and 30 to 80% by weight when the total amount of the easily adhesive composition is 100% by weight. More preferably.

 沸点が85℃以上である前記単量体が有する重合性基としては、例えば(メタ)アクリロイル基、ビニル基などの炭素-炭素二重結合のラジカル重合性の官能基が挙げられる。前記単量体としては、例えばアクリロイルモルホリン(沸点158℃)、エチレングリコールジアクリレート(エチレングリコール部位のn数≒9)(沸点197.3℃)、ヒドロキシエチルアクリルアミド(沸点124℃)、N-ビニルピロリドン(沸点90℃)、アクリル酸(沸点141℃)、アリルアルコール(沸点97℃)などが挙げられる。塗工性の観点から、前記単量体の沸点は90℃以上であることが好ましく、100℃以上であることがより好ましい。なお、前記単量体の沸点の上限は特に限定はないが、例えば300℃程度が例示可能である。 Examples of the polymerizable group contained in the monomer having a boiling point of 85° C. or higher include radically polymerizable functional groups of carbon-carbon double bond such as (meth)acryloyl group and vinyl group. Examples of the monomer include acryloylmorpholine (boiling point 158° C.), ethylene glycol diacrylate (n number of ethylene glycol moieties ≈9) (boiling point 197.3° C.), hydroxyethyl acrylamide (boiling point 124° C.), N-vinyl. Pyrrolidone (boiling point 90° C.), acrylic acid (boiling point 141° C.), allyl alcohol (boiling point 97° C.) and the like can be mentioned. From the viewpoint of coatability, the boiling point of the monomer is preferably 90°C or higher, more preferably 100°C or higher. The upper limit of the boiling point of the monomer is not particularly limited, but may be about 300° C., for example.

 本発明において、使用する易接着組成物が前記単量体を含有する場合、偏光子と接着剤層との接着性向上と塗工性向上との両立の観点から、その含有量は易接着組成物の全量を100重量%としたとき、5~80重量%であることが好ましく、10~50重量%であることがより好ましい。また、本発明において、使用する易接着組成物が前記単量体を含有する場合も、偏光子が備える官能基に対するホウ素含有化合物の反応性が高めて、偏光子と接着剤層との接着性を向上する観点から、さらに水を含有することが好ましく、その場合の含有量は易接着組成物の全量を100重量%としたとき、5~90重量%であることが好ましく、30~80重量%であることがより好ましい。 In the present invention, when the easy-adhesion composition to be used contains the monomer, from the viewpoint of simultaneously improving the adhesiveness between the polarizer and the adhesive layer and improving the coatability, the content thereof is the easy-adhesive composition. When the total amount of the product is 100% by weight, it is preferably 5 to 80% by weight, more preferably 10 to 50% by weight. Further, in the present invention, even when the easy-adhesion composition to be used contains the monomer, the reactivity of the boron-containing compound with respect to the functional group of the polarizer is increased, and the adhesiveness between the polarizer and the adhesive layer is increased. From the viewpoint of improving the water content, it is preferable to further contain water, and in that case, the content is preferably 5 to 90% by weight, and 30 to 80% by weight, based on 100% by weight of the easy-adhesion composition. % Is more preferable.

 本発明において、易接着組成物は他の添加剤、例えば粘着付与剤、紫外線吸収剤、酸化防止剤、耐熱安定剤などの安定剤などを含有してもよい。 In the present invention, the easily adhesive composition may contain other additives such as a tackifier, a UV absorber, an antioxidant, a stabilizer such as a heat resistance stabilizer, and the like.

 <易接着層>
 本発明に係る偏光フィルムの製造方法では、偏光子の接着剤層形成面側に易接着組成物を塗工する塗工工程の後、必要に応じて乾燥工程などを設けることにより、易接着層を形成する。本発明において、偏光子が備える易接着層の厚みが厚すぎる場合、易接着層の凝集力が低下し、易接着効果が低くなる場合がある。したがって、重合性モノマーが乾燥工程で揮発し、易接着層中に残存しない場合、易接着層の厚みは300nm以下であり、200nm以下であることが好ましく、生産性の観点から100nm以下であることがさらに好ましい。一方、易接着層が効果を十分に発揮するための厚みの最下限としては、少なくとも一般式(1)で表される化合物の単分子膜の厚みが挙げられ、通常は0.1nm以上であり、好ましくは1nm以上であり、より好ましくは2nm以上である。重合性モノマーが乾燥工程で揮発せず、易接着層中に残存する場合、易接着層の厚みは3μm以下であり、2μm以下であることが好ましく、生産性の観点から1μm以下であることがさらに好ましい。一方、易接着層が効果を十分に発揮するための厚みの最下限としては、少なくとも一般式(1)で表される化合物の単分子膜の厚みが挙げられ、通常は0.1nm以上であり、好ましくは1nm以上であり、より好ましくは2nm以上である。
<Easy adhesion layer>
In the method for producing a polarizing film according to the present invention, after the coating step of applying the easy-adhesive composition to the adhesive layer forming surface side of the polarizer, an easy-adhesion layer is provided by providing a drying step or the like if necessary. To form. In the present invention, when the thickness of the easy-adhesion layer included in the polarizer is too large, the cohesive force of the easy-adhesion layer may be decreased, and the easy-adhesion effect may be decreased. Therefore, when the polymerizable monomer volatilizes in the drying step and does not remain in the easy adhesion layer, the thickness of the easy adhesion layer is 300 nm or less, preferably 200 nm or less, and 100 nm or less from the viewpoint of productivity. Is more preferable. On the other hand, the lower limit of the thickness for the easy-adhesion layer to sufficiently exert the effect is at least the thickness of the monomolecular film of the compound represented by the general formula (1), and usually 0.1 nm or more. , Preferably 1 nm or more, more preferably 2 nm or more. When the polymerizable monomer does not volatilize in the drying step and remains in the easy-adhesion layer, the thickness of the easy-adhesion layer is 3 μm or less, preferably 2 μm or less, and 1 μm or less from the viewpoint of productivity. More preferable. On the other hand, the lower limit of the thickness for the easy-adhesion layer to sufficiently exert the effect is at least the thickness of the monomolecular film of the compound represented by the general formula (1), and usually 0.1 nm or more. , Preferably 1 nm or more, more preferably 2 nm or more.

 易接着層中、一般式(1)で表される化合物の含有量が少なすぎると、易接着層表面に存在する一般式(1)で表される化合物の割合が低下し、易接着効果が低くなる場合がある。したがって、易接着層中、一般式(1)で表される化合物の含有量は、0.01重量%以上であることが好ましく、0.05重量%以上であることがより好ましく、0.1重量%以上であることがさらに好ましい。 When the content of the compound represented by the general formula (1) in the easy-adhesion layer is too small, the ratio of the compound represented by the general formula (1) present on the surface of the easy-adhesion layer decreases, and the easy-adhesion effect is reduced. It may be low. Therefore, the content of the compound represented by the general formula (1) in the easy-adhesion layer is preferably 0.01% by weight or more, more preferably 0.05% by weight or more, More preferably, it is at least wt %.

 <接着剤層>
 接着剤層は、接着剤組成物を硬化して形成される。接着剤層の厚みは、0.01~3.0μmであることが好ましい。接着剤層の厚みが薄過ぎる場合、接着剤層の凝集力が不足し、剥離力が低下するため好ましくない。接着剤層の厚みが厚すぎる場合、偏光フィルムの断面に応力をかけた際の剥離が起こりやすくなり、衝撃による剥がれ不良が発生するため好ましくない。接着剤層の厚みは、より好ましくは0.1~2.5μm、最も好ましくは0.5~1.5μmである。
<Adhesive layer>
The adhesive layer is formed by curing the adhesive composition. The thickness of the adhesive layer is preferably 0.01 to 3.0 μm. When the thickness of the adhesive layer is too thin, the cohesive force of the adhesive layer becomes insufficient and the peeling force decreases, which is not preferable. If the thickness of the adhesive layer is too thick, peeling easily occurs when stress is applied to the cross section of the polarizing film, and peeling failure due to impact occurs, which is not preferable. The thickness of the adhesive layer is more preferably 0.1 to 2.5 μm, most preferably 0.5 to 1.5 μm.

 <接着剤組成物>
 接着剤組成物を硬化する形態としては、熱硬化と活性エネルギー線硬化に大別することができる。熱硬化性接着剤組成物を構成する樹脂としては、ポリビニルアルコール樹脂、エポキシ樹脂、不飽和ポリエステル、ウレタン樹脂、アクリル樹脂、尿素樹脂、メラミン樹脂、フェノール樹脂などが挙げられ、必要に応じて硬化剤を併用して使用する。熱硬化性接着剤組成物を構成する樹脂としては、ポリビニルアルコール樹脂、エポキシ樹脂がより好ましく使用できる。活性エネルギー線硬化性接着剤組成物としては、活性エネルギー線による分類として、電子線硬化性、紫外線硬化性、可視光線硬化性に大別することができる。また、硬化の形態としては、ラジカル重合性接着剤組成物とカチオン重合性接着剤組成物に区分できる。本発明において、波長範囲10nm~380nm未満の活性エネルギー線を紫外線、波長範囲380nm~800nmの活性エネルギー線を可視光線として表記する。
<Adhesive composition>
The modes of curing the adhesive composition can be roughly classified into heat curing and active energy ray curing. Examples of the resin constituting the thermosetting adhesive composition include polyvinyl alcohol resin, epoxy resin, unsaturated polyester, urethane resin, acrylic resin, urea resin, melamine resin, phenol resin and the like, and a curing agent as necessary. Are used together. As the resin constituting the thermosetting adhesive composition, polyvinyl alcohol resin and epoxy resin can be more preferably used. The active energy ray-curable adhesive composition can be roughly classified into electron beam curable agents, ultraviolet ray curable agents, and visible ray curable agents according to the classification by the active energy ray. Further, the form of curing can be classified into a radically polymerizable adhesive composition and a cationically polymerizable adhesive composition. In the present invention, an active energy ray having a wavelength range of 10 nm to less than 380 nm is referred to as an ultraviolet ray, and an active energy ray having a wavelength range of 380 nm to 800 nm is referred to as a visible ray.

 本発明に係る偏光フィルムの製造においては、接着剤組成物が活性エネルギー線硬化性であることが好ましい。さらに、380nm~450nmの可視光線を利用する可視光線硬化性であることが特に好ましい。 In the production of the polarizing film according to the present invention, the adhesive composition is preferably active energy ray curable. Further, it is particularly preferable that the resin is curable with visible light utilizing visible light of 380 nm to 450 nm.

 ラジカル重合性接着剤組成物が含有する硬化性成分としては、例えば、ラジカル重合性接着剤組成物に用いられるラジカル重合性化合物が挙げられる。ラジカル重合性化合物は、(メタ)アクリロイル基、ビニル基などの炭素-炭素二重結合のラジカル重合性の官能基を有する化合物が挙げられる。これら硬化性成分は、単官能ラジカル重合性化合物または二官能以上の多官能ラジカル重合性化合物のいずれも用いることができる。また、これらラジカル重合性化合物は、1種を単独で、または2種以上を組み合わせて用いることができる。これらラジカル重合性化合物としては、例えば、(メタ)アクリロイル基を有する化合物が好適である。なお、本発明において、(メタ)アクリロイルとは、アクリロイル基および/またはメタクリロイル基を意味し、「(メタ)」は以下同様の意味である。 The curable component contained in the radical-polymerizable adhesive composition includes, for example, a radical-polymerizable compound used in the radical-polymerizable adhesive composition. Examples of the radically polymerizable compound include compounds having a radically polymerizable functional group of carbon-carbon double bond such as (meth)acryloyl group and vinyl group. As these curable components, either a monofunctional radically polymerizable compound or a bifunctional or more polyfunctional radically polymerizable compound can be used. Moreover, these radically polymerizable compounds can be used individually by 1 type or in combination of 2 or more types. As these radically polymerizable compounds, for example, compounds having a (meth)acryloyl group are suitable. In addition, in this invention, (meth)acryloyl means an acryloyl group and/or a methacryloyl group, and "(meth)" has the same meaning below.

 単官能ラジカル重合性化合物としては、例えば、下記一般式(2):

Figure JPOXMLDOC01-appb-C000012
 で表される化合物(ただし、Rは水素原子またはメチル基であり、RおよびRはそれぞれ独立に、水素原子、アルキル基、ヒドロキシアルキル基、アルコキシアルキル基または環状エーテル基であって、RおよびRは環状複素環を形成してもよい)が挙げられる。アルキル基、ヒドロキシアルキル基、および/またはアルコキシアルキル基のアルキル部分の炭素数は特に限定されないが、例えば1~4個のものが例示される。また、RおよびRが形成してもよい環状複素環は、例えばN-アクリロイルモルホリンなどが挙げられる。 As the monofunctional radically polymerizable compound, for example, the following general formula (2):
Figure JPOXMLDOC01-appb-C000012
(Wherein R 3 is a hydrogen atom or a methyl group, R 4 and R 5 are each independently a hydrogen atom, an alkyl group, a hydroxyalkyl group, an alkoxyalkyl group or a cyclic ether group, R 4 and R 5 may form a cyclic heterocycle). The number of carbon atoms of the alkyl moiety of the alkyl group, hydroxyalkyl group, and/or alkoxyalkyl group is not particularly limited, but examples thereof include 1 to 4 carbon atoms. Examples of the cyclic heterocycle which R 4 and R 5 may form include N-acryloylmorpholine.

 一般式(2)で表される化合物の具体例としては、例えば、N-メチル(メタ)アクリルアミド、N,N-ジメチル(メタ)アクリルアミド、N,N-ジエチル(メタ)アクリルアミド、N-イソプロピル(メタ)アクリルアミド、N-ブチル(メタ)アクリルアミド、N-ヘキシル(メタ)アクリルアミドなどのN-アルキル基含有(メタ)アクリルアミド誘導体;N-メチロール(メタ)アクリルアミド、N-ヒドロキシエチル(メタ)アクリルアミド、N-メチロール-N-プロパン(メタ)アクリルアミドなどのN-ヒドロキシアルキル基含有(メタ)アクリルアミド誘導体;N-メトキシメチルアクリルアミド、N-エトキシメチルアクリルアミドなどのN-アルコキシ基含有(メタ)アクリルアミド誘導体などが挙げられる。また、環状エーテル基含有(メタ)アクリルアミド誘導体としては、(メタ)アクリルアミド基の窒素原子が複素環を形成している複素環含有(メタ)アクリルアミド誘導体が挙げられ、例えば、N-アクリロイルモルホリン、N-アクリロイルピペリジン、N-メタクリロイルピペリジン、N-アクリロイルピロリジンなどがあげられる。これらのなかでも、反応性に優れる点、高弾性率の硬化物を得られる点、偏光子への接着性に優れる点から、N-ヒドロキシエチルアクリルアミド、N-アクリロイルモルホリンを好適に使用することができる。 Specific examples of the compound represented by the general formula (2) include, for example, N-methyl(meth)acrylamide, N,N-dimethyl(meth)acrylamide, N,N-diethyl(meth)acrylamide, N-isopropyl( N-alkyl group-containing (meth)acrylamide derivatives such as (meth)acrylamide, N-butyl (meth)acrylamide, N-hexyl (meth)acrylamide; N-methylol (meth)acrylamide, N-hydroxyethyl (meth)acrylamide, N -N-hydroxyalkyl group-containing (meth)acrylamide derivatives such as methylol-N-propane (meth)acrylamide; N-alkoxy group-containing (meth)acrylamide derivatives such as N-methoxymethylacrylamide and N-ethoxymethylacrylamide. To be Examples of the cyclic ether group-containing (meth)acrylamide derivative include a heterocycle-containing (meth)acrylamide derivative in which the nitrogen atom of the (meth)acrylamide group forms a heterocycle, and examples thereof include N-acryloylmorpholine and N-acryloylmorpholine. -Acryloyl piperidine, N-methacryloyl piperidine, N-acryloyl pyrrolidine and the like can be mentioned. Among these, N-hydroxyethylacrylamide and N-acryloylmorpholine are preferably used because of their excellent reactivity, the ability to obtain a cured product with a high elastic modulus, and their excellent adhesiveness to a polarizer. it can.

 偏光子と透明保護フィルムとを接着剤層を介して接着させる場合の接着性および耐水性向上の見地から、接着剤組成物中、一般式(2)に記載の化合物の含有量は、0.01~80重量%であることが好ましく、5~40重量%であることがより好ましい。 From the viewpoint of improving adhesiveness and water resistance when the polarizer and the transparent protective film are adhered via an adhesive layer, the content of the compound represented by the general formula (2) in the adhesive composition is 0. It is preferably from 01 to 80% by weight, more preferably from 5 to 40% by weight.

 また、本発明において使用する接着剤組成物は、一般式(2)で表される化合物以外に、硬化性成分として、他の単官能ラジカル重合性化合物を含有してもよい。単官能ラジカル重合性化合物としては、例えば、(メタ)アクリロイルオキシ基を有する各種の(メタ)アクリル酸誘導体が挙げられる。具体的には、例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n-プロピル(メタ)アクリレート、イソプロピル(メタ)アクリレート、2-メチル-2-ニトロプロピル(メタ)アクリレート、n-ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、s-ブチル(メタ)アクリレート、t-ブチル(メタ)アクリレート、n-ペンチル(メタ)アクリレート、t-ペンチル(メタ)アクリレート、3-ペンチル(メタ)アクリレート、2,2-ジメチルブチル(メタ)アクリレート、n-ヘキシル(メタ)アクリレート、セチル(メタ)アクリレート、n-オクチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、4-メチル-2-プロピルペンチル(メタ)アクリレート、n-オクタデシル(メタ)アクリレートなどの(メタ)アクリル酸(炭素数1-20)アルキルエステル類が挙げられる。 In addition to the compound represented by the general formula (2), the adhesive composition used in the present invention may contain another monofunctional radically polymerizable compound as a curable component. Examples of the monofunctional radically polymerizable compound include various (meth)acrylic acid derivatives having a (meth)acryloyloxy group. Specifically, for example, methyl(meth)acrylate, ethyl(meth)acrylate, n-propyl(meth)acrylate, isopropyl(meth)acrylate, 2-methyl-2-nitropropyl(meth)acrylate, n-butyl( (Meth)acrylate, isobutyl(meth)acrylate, s-butyl(meth)acrylate, t-butyl(meth)acrylate, n-pentyl(meth)acrylate, t-pentyl(meth)acrylate, 3-pentyl(meth)acrylate, 2,2-dimethylbutyl(meth)acrylate, n-hexyl(meth)acrylate, cetyl(meth)acrylate, n-octyl(meth)acrylate, 2-ethylhexyl(meth)acrylate, 4-methyl-2-propylpentyl( Examples thereof include (meth)acrylic acid (C 1-20) alkyl esters such as (meth)acrylate and n-octadecyl (meth)acrylate.

 また、前記(メタ)アクリル酸誘導体としては、例えば、シクロヘキシル(メタ)アクリレート、シクロペンチル(メタ)アクリレートなどのシクロアルキル(メタ)アクリレート;ベンジル(メタ)アクリレートなどのアラルキル(メタ)アクリレート;2-イソボルニル(メタ)アクリレート、2-ノルボルニルメチル(メタ)アクリレート、5-ノルボルネン-2-イル-メチル(メタ)アクリレート、3-メチル-2-ノルボルニルメチル(メタ)アクリレート、ジシクロペンテニル(メタ)アクリレ-ト、ジシクロペンテニルオキシエチル(メタ)アクリレ-ト、ジシクロペンタニル(メタ)アクリレ-ト、などの多環式(メタ)アクリレート;2-メトキシエチル(メタ)アクリレート、2-エトキシエチル(メタ)アクリレート、2-メトキシメトキシエチル(メタ)アクリレート、3-メトキシブチル(メタ)アクリレート、エチルカルビトール(メタ)アクリレート、フェノキシエチル(メタ)アクリレート、アルキルフェノキシポリエチレングリコール(メタ)アクリレートなどのアルコキシ基またはフェノキシ基含有(メタ)アクリレート;などが挙げられる。これらのなかでも各種保護フィルムとの接着性に優れることから、ジシクロペンテニルオキシエチルアクリレ-ト、フェノキシエチルアクリレートが好ましい。 Examples of the (meth)acrylic acid derivative include cycloalkyl (meth)acrylates such as cyclohexyl (meth)acrylate and cyclopentyl (meth)acrylate; aralkyl (meth)acrylates such as benzyl (meth)acrylate; 2-isobornyl (Meth)acrylate, 2-norbornylmethyl(meth)acrylate, 5-norbornen-2-yl-methyl(meth)acrylate, 3-methyl-2-norbornylmethyl(meth)acrylate, dicyclopentenyl(meth ) Polycyclic (meth)acrylates such as acrylate, dicyclopentenyloxyethyl (meth)acrylate, dicyclopentanyl (meth)acrylate; 2-methoxyethyl (meth)acrylate, 2-ethoxy Such as ethyl (meth)acrylate, 2-methoxymethoxyethyl (meth)acrylate, 3-methoxybutyl (meth)acrylate, ethylcarbitol (meth)acrylate, phenoxyethyl (meth)acrylate, alkylphenoxy polyethylene glycol (meth)acrylate Alkoxy group- or phenoxy group-containing (meth)acrylate; and the like. Among these, dicyclopentenyloxyethyl acrylate and phenoxyethyl acrylate are preferable because of their excellent adhesion to various protective films.

 また、前記(メタ)アクリル酸誘導体としては、2-ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、3-ヒドロキシプロピル(メタ)アクリレート、2-ヒドロキシブチル(メタ)アクリレート、4-ヒドロキシブチル(メタ)アクリレート、6-ヒドロキシヘキシル(メタ)アクリレート、8-ヒドロキシオクチル(メタ)アクリレート、10-ヒドロキシデシル(メタ)アクリレート、12-ヒドロキシラウリル(メタ)アクリレートなどのヒドロキシアルキル(メタ)アクリレートや、[4-(ヒドロキシメチル)シクロヘキシル]メチルアクリレート、シクロヘキサンジメタノールモノ(メタ)アクリレート、2-ヒドロキシ-3-フェノキシプロピル(メタ)アクリレートなどの水酸基含有(メタ)アクリレート;グリシジル(メタ)アクリレート、4-ヒドロキシブチル(メタ)アクリレートグリシジルエーテルなどのエポキシ基含有(メタ)アクリレート;2,2,2-トリフルオロエチル(メタ)アクリレート、2,2,2-トリフルオロエチルエチル(メタ)アクリレート、テトラフルオロプロピル(メタ)アクリレート、ヘキサフルオロプロピル(メタ)アクリレート、オクタフルオロペンチル(メタ)アクリレート、ヘプタデカフルオロデシル(メタ)アクリレート、3-クロロ-2-ヒドロキシプロピル(メタ)アクリレートなどのハロゲン含有(メタ)アクリレート;ジメチルアミノエチル(メタ)アクリレートなどのアルキルアミノアルキル(メタ)アクリレート;3-オキセタニルメチル(メタ)アクリレート、3-メチルーオキセタニルメチル(メタ)アクリレート、3-エチルーオキセタニルメチル(メタ)アクリレート、3-ブチルーオキセタニルメチル(メタ)アクリレート、3-ヘキシルーオキセタニルメチル(メタ)アクリレートなどのオキセタン基含有(メタ)アクリレート;テトラヒドロフルフリル(メタ)アクリレート、ブチロラクトン(メタ)アクリレート、などの複素環を有する(メタ)アクリレートや、ヒドロキシピバリン酸ネオペンチルグリコール(メタ)アクリル酸付加物、p-フェニルフェノール(メタ)アクリレートなどが挙げられる。これらのなかでも、2-ヒドロキシ-3-フェノキシプロピルアクリレートは各種保護フィルムとの接着性に優れるため好ましい。 Examples of the (meth)acrylic acid derivative include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, and 4-hydroxybutyl (meth)acrylate. Hydroxyalkyl (meth)acrylates such as hydroxybutyl (meth)acrylate, 6-hydroxyhexyl (meth)acrylate, 8-hydroxyoctyl (meth)acrylate, 10-hydroxydecyl (meth)acrylate and 12-hydroxylauryl (meth)acrylate Or a hydroxyl group-containing (meth)acrylate such as [4-(hydroxymethyl)cyclohexyl]methyl acrylate, cyclohexanedimethanol mono(meth)acrylate, 2-hydroxy-3-phenoxypropyl(meth)acrylate; glycidyl (meth)acrylate, Epoxy group-containing (meth)acrylate such as 4-hydroxybutyl (meth)acrylate glycidyl ether; 2,2,2-trifluoroethyl (meth)acrylate, 2,2,2-trifluoroethylethyl (meth)acrylate, tetra Halogen-containing (meth)acrylates such as fluoropropyl (meth)acrylate, hexafluoropropyl (meth)acrylate, octafluoropentyl (meth)acrylate, heptadecafluorodecyl (meth)acrylate, and 3-chloro-2-hydroxypropyl (meth)acrylate. ) Acrylate; alkylaminoalkyl(meth)acrylates such as dimethylaminoethyl(meth)acrylate; 3-oxetanylmethyl(meth)acrylate, 3-methyl-oxetanylmethyl(meth)acrylate, 3-ethyl-oxetanylmethyl(meth)acrylate , (3-butyl-oxetanylmethyl (meth)acrylate, 3-hexyloxetanylmethyl (meth)acrylate, etc., containing oxetane group-containing (meth)acrylates; tetrahydrofurfuryl (meth)acrylate, butyrolactone (meth)acrylate, etc. (Meta) acrylate having a hydroxyl group, hydroxypivalate neopentyl glycol (meth) acrylic acid adduct, p-phenylphenol (meth) acrylate, and the like. Among these, 2-hydroxy-3-phenoxypropyl acrylate is preferable because it has excellent adhesion to various protective films.

 また、単官能ラジカル重合性化合物としては、(メタ)アクリル酸、カルボキシエチルアクリレート、カルボキシペンチルアクリレート、イタコン酸、マレイン酸、フマル酸、クロトン酸、イソクロトン酸などのカルボキシル基含有モノマーが挙げられる。 Further, examples of the monofunctional radically polymerizable compound include carboxyl group-containing monomers such as (meth)acrylic acid, carboxyethyl acrylate, carboxypentyl acrylate, itaconic acid, maleic acid, fumaric acid, crotonic acid, and isocrotonic acid.

 また、単官能ラジカル重合性化合物としては、例えば、N-ビニルピロリドン、N-ビニル-ε-カプロラクタム、メチルビニルピロリドンなどのラクタム系ビニルモノマー;ビニルピリジン、ビニルピペリドン、ビニルピリミジン、ビニルピペラジン、ビニルピラジン、ビニルピロール、ビニルイミダゾール、ビニルオキサゾール、ビニルモルホリンなどの窒素含有複素環を有するビニル系モノマーなどが挙げられる。 Examples of the monofunctional radically polymerizable compound include lactam vinyl monomers such as N-vinylpyrrolidone, N-vinyl-ε-caprolactam, and methylvinylpyrrolidone; vinylpyridine, vinylpiperidone, vinylpyrimidine, vinylpiperazine, vinylpyrazine, Examples thereof include vinyl-based monomers having a nitrogen-containing heterocycle such as vinylpyrrole, vinylimidazole, vinyloxazole, and vinylmorpholine.

 本発明において使用する接着剤組成物においては、単官能ラジカル重合性化合物のなかでも、高い極性を有する水酸基含有(メタ)アクリレート、カルボキシル基含有(メタ)アクリレート、リン酸基含有(メタ)アクリレートなどを含有させると、種々基材への密着力が向上する。水酸基含有(メタ)アクリレートの含有量としては、樹脂組成物に対して1重量%~30重量%であることが好ましい。含有量が多過ぎる場合、硬化物の吸水率が高くなり、耐水性が悪化する場合がある。カルボキシル基含有(メタ)アクリレートの含有量としては、樹脂組成物に対して1重量%~20重量%であることが好ましい。含有量が多過ぎる場合、偏光フィルムの光学耐久性が低下するため好ましくない。リン酸基含有(メタ)アクリレートとしては、2-(メタ)アクリロイルオキシエチルアシッドフォスフェートが挙げられ、含有量としては、樹脂組成物に対して0.1重量%~10重量%であることが好ましい。含有量が多過ぎる場合、偏光フィルムの光学耐久性が低下するため好ましくない。 In the adhesive composition used in the present invention, among the monofunctional radically polymerizable compounds, a hydroxyl group-containing (meth)acrylate having a high polarity, a carboxyl group-containing (meth)acrylate, a phosphoric acid group-containing (meth)acrylate, etc. When it contains, the adhesion to various substrates is improved. The content of the hydroxyl group-containing (meth)acrylate is preferably 1% by weight to 30% by weight based on the resin composition. If the content is too large, the water absorption rate of the cured product becomes high, and the water resistance may deteriorate. The content of the carboxyl group-containing (meth)acrylate is preferably 1% by weight to 20% by weight based on the resin composition. If the content is too large, the optical durability of the polarizing film is reduced, which is not preferable. Examples of the phosphoric acid group-containing (meth)acrylate include 2-(meth)acryloyloxyethyl acid phosphate, and the content is 0.1% by weight to 10% by weight based on the resin composition. preferable. If the content is too large, the optical durability of the polarizing film is reduced, which is not preferable.

 また、単官能ラジカル重合性化合物としては、活性メチレン基を有するラジカル重合性化合物を用いることができる。活性メチレン基を有するラジカル重合性化合物は、末端または分子中に(メタ)アクリル基などの活性二重結合基を有し、かつ活性メチレン基を有する化合物である。活性メチレン基としては、例えばアセトアセチル基、アルコキシマロニル基、またはシアノアセチル基などが挙げられる。前記活性メチレン基がアセトアセチル基であることが好ましい。活性メチレン基を有するラジカル重合性化合物の具体例としては、例えば2-アセトアセトキシエチル(メタ)アクリレート、2-アセトアセトキシプロピル(メタ)アクリレート、2-アセトアセトキシ-1-メチルエチル(メタ)アクリレートなどのアセトアセトキシアルキル(メタ)アクリレート;2-エトキシマロニルオキシエチル(メタ)アクリレート、2-シアノアセトキシエチル(メタ)アクリレート、N-(2-シアノアセトキシエチル)アクリルアミド、N-(2-プロピオニルアセトキシブチル)アクリルアミド、N-(4-アセトアセトキシメチルベンジル)アクリルアミド、N-(2-アセトアセチルアミノエチル)アクリルアミドなどが挙げられる。活性メチレン基を有するラジカル重合性化合物は、アセトアセトキシアルキル(メタ)アクリレートであることが好ましい。 Also, as the monofunctional radically polymerizable compound, a radically polymerizable compound having an active methylene group can be used. The radically polymerizable compound having an active methylene group is a compound having an active double bond group such as a (meth)acryl group at the terminal or in the molecule and having an active methylene group. Examples of the active methylene group include an acetoacetyl group, an alkoxymalonyl group, a cyanoacetyl group and the like. The active methylene group is preferably an acetoacetyl group. Specific examples of the radically polymerizable compound having an active methylene group include, for example, 2-acetoacetoxyethyl (meth)acrylate, 2-acetoacetoxypropyl (meth)acrylate, 2-acetoacetoxy-1-methylethyl (meth)acrylate and the like. Acetoacetoxyalkyl(meth)acrylate; 2-ethoxymalonyloxyethyl(meth)acrylate, 2-cyanoacetoxyethyl(meth)acrylate, N-(2-cyanoacetoxyethyl)acrylamide, N-(2-propionylacetoxybutyl) Examples thereof include acrylamide, N-(4-acetoacetoxymethylbenzyl)acrylamide, N-(2-acetoacetylaminoethyl)acrylamide and the like. The radically polymerizable compound having an active methylene group is preferably acetoacetoxyalkyl(meth)acrylate.

 また、二官能以上の多官能ラジカル重合性化合物としては、例えば、多官能(メタ)アクリルアミド誘導体であるN,N‘-メチレンビス(メタ)アクリルアミド、トリプロピレングリコールジ(メタ)アクリレート、テトラエチレングリコールジ(メタ)アクリレート、1,6-ヘキサンジオールジ(メタ)アクリレート、1,9-ノナンジオールジ(メタ)アクリレート、1,10-デカンジオールジアクリレート、2-エチル-2-ブチルプロパンジオールジ(メタ)アクリレート、ビスフェノールAジ(メタ)アクリレート、ビスフェノールAエチレンオキサイド付加物ジ(メタ)アクリレート、ビスフェノールAプロピレンオキサイド付加物ジ(メタ)アクリレート、ビスフェノールAジグリシジルエーテルジ(メタ)アクリレート、ネオぺンチルグリコールジ(メタ)アクリレート、トリシクロデカンジメタノールジ(メタ)アクリート、環状トリメチロールプロパンフォルマル(メタ)アクリレート、ジオキサングリコールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、EO変性ジグリセリンテトラ(メタ)アクリレートなどの(メタ)アクリル酸と多価アルコールとのエステル化物、9,9-ビス[4-(2-(メタ)アクリロイルオキシエトキシ)フェニル]フルオレンがあげられる。具体例としては、アロニックスM-220(東亞合成社製)、ライトアクリレート1,9ND-A(共栄社化学社製)、ライトアクリレートDGE-4A(共栄社化学社製)、ライトアクリレートDCP-A(共栄社化学社製)、SR-531(Sartomer社製)、CD-536(Sartomer社製)などが好ましい。また必要に応じて、各種のエポキシ(メタ)アクリレート、ウレタン(メタ)アクリレート、ポリエステル(メタ)アクリレートや、各種の(メタ)アクリレート系モノマーなどが挙げられる。なお、多官能(メタ)アクリルアミド誘導体は、重合速度が速く生産性に優れる上、接着剤組成物を硬化物とした場合の架橋性に優れるため、接着剤組成物に含有させることが好ましい。 Examples of difunctional or higher polyfunctional radically polymerizable compounds include, for example, polyfunctional (meth)acrylamide derivatives N,N'-methylenebis(meth)acrylamide, tripropylene glycol di(meth)acrylate, tetraethylene glycol di. (Meth)acrylate, 1,6-hexanediol di(meth)acrylate, 1,9-nonanediol di(meth)acrylate, 1,10-decanediol diacrylate, 2-ethyl-2-butylpropanediol di(meth ) Acrylate, bisphenol A di(meth)acrylate, bisphenol A ethylene oxide adduct di(meth)acrylate, bisphenol A propylene oxide adduct di(meth)acrylate, bisphenol A diglycidyl ether di(meth)acrylate, neopentyl Glycol di(meth)acrylate, tricyclodecane dimethanol di(meth)acrylate, cyclic trimethylolpropane formal (meth)acrylate, dioxane glycol di(meth)acrylate, trimethylolpropane tri(meth)acrylate, pentaerythritol tri( (Meth)acrylic acid and polyhydric alcohol such as (meth)acrylate, pentaerythritol tetra(meth)acrylate, dipentaerythritol penta(meth)acrylate, dipentaerythritol hexa(meth)acrylate, and EO-modified diglycerin tetra(meth)acrylate And 9,9-bis[4-(2-(meth)acryloyloxyethoxy)phenyl]fluorene. As specific examples, Aronix M-220 (manufactured by Toagosei Co., Ltd.), light acrylate 1,9ND-A (manufactured by Kyoeisha Chemical Co., Ltd.), light acrylate DGE-4A (manufactured by Kyoeisha Chemical Co., Ltd.), light acrylate DCP-A (Kyoeisha Chemical Co., Ltd.) Preferred), SR-531 (available from Sartomer), CD-536 (available from Sartomer), and the like. If necessary, various epoxy (meth)acrylates, urethane (meth)acrylates, polyester (meth)acrylates, various (meth)acrylate-based monomers and the like can be mentioned. The polyfunctional (meth)acrylamide derivative is preferably contained in the adhesive composition because it has a high polymerization rate and is excellent in productivity and is excellent in crosslinkability when the adhesive composition is a cured product.

 ラジカル重合性化合物は、偏光子や各種透明保護フィルムとの接着性と、過酷な環境下における光学耐久性を両立させる観点から、単官能ラジカル重合性化合物と多官能ラジカル重合性化合物を併用することが好ましい。なお、単官能ラジカル重合性化合物は比較的液粘度が低いため、樹脂組成物に含有させることで樹脂組成物の液粘度を低下させることができる。また、単官能ラジカル重合性化合物は各種機能を発現させる官能基を有している場合が多く、樹脂組成物に含有させることで樹脂組成物および/または樹脂組成物の硬化物に各種機能を発現させることができる。多官能ラジカル重合性化合物は、樹脂組成物の硬化物を3次元架橋させることができるため樹脂組成物に含有させることが好ましい。単官能ラジカル重合性化合物と多官能ラジカル重合性化合物の比は、単官能ラジカル重合性化合物100重量部に対して、多官能ラジカル重合性化合物を10重量部から1000重量部の範囲で混合することが好ましい。 The radically polymerizable compound is a combination of a monofunctional radically polymerizable compound and a polyfunctional radically polymerizable compound from the viewpoint of achieving both adhesiveness to a polarizer and various transparent protective films and optical durability in a harsh environment. Is preferred. Since the monofunctional radically polymerizable compound has a relatively low liquid viscosity, the liquid viscosity of the resin composition can be reduced by including it in the resin composition. In addition, a monofunctional radically polymerizable compound often has a functional group that exerts various functions, and when incorporated into the resin composition, various functions are exhibited in the resin composition and/or the cured product of the resin composition. Can be made. The polyfunctional radically polymerizable compound is preferably contained in the resin composition because the cured product of the resin composition can be three-dimensionally crosslinked. The ratio of the monofunctional radical-polymerizable compound to the polyfunctional radical-polymerizable compound is such that the polyfunctional radical-polymerizable compound is mixed in the range of 10 to 1000 parts by weight with respect to 100 parts by weight of the monofunctional radical-polymerizable compound. Is preferred.

 活性エネルギー線に電子線などを用いる場合には、ラジカル重合性接着剤組成物は光重合開始剤を含有することは必要ではないが、活性エネルギー線に紫外線または可視光線を用いる場合には、接着剤組成物は光重合開始剤を含有するのが好ましい。 When using an electron beam or the like as the active energy ray, the radical-polymerizable adhesive composition does not need to contain a photopolymerization initiator, but when using ultraviolet rays or visible light as the active energy ray, adhesion The agent composition preferably contains a photopolymerization initiator.

 ラジカル重合性化合物を用いる場合の光重合開始剤は、活性エネルギー線によって適宜に選択される。紫外線または可視光線により硬化させる場合には紫外線または可視光線開裂の光重合開始剤が用いられる。前記光重合開始剤としては、例えば、ベンジル、ベンゾフェノン、ベンゾイル安息香酸、3,3’-ジメチル-4-メトキシベンゾフェノンなどのベンゾフェノン系化合物;4-(2-ヒドロキシエトキシ)フェニル(2-ヒドロキシ-2-プロピル)ケトン、α-ヒドロキシ-α,α´-ジメチルアセトフェノン、2-メチル-2-ヒドロキシプロピオフェノン、α-ヒドロキシシクロヘキシルフェニルケトンなどの芳香族ケトン化合物;メトキシアセトフェノン、2,2-ジメトキシ-2-フェニルアセトフエノン、2,2-ジエトキシアセトフェノン、2-メチル-1-[4-(メチルチオ)-フェニル]-2-モルホリノプロパン-1などのアセトフェノン系化合物;べンゾインメチルエーテル、べンゾインエチルエーテル、ベンゾインイソプロピルエーテル、べンゾインブチルエーテル、アニソインメチルエーテルなどのベンゾインエーテル系化合物;ベンジルジメチルケタールなどの芳香族ケタール系化合物;2-ナフタレンスルホニルクロリドなどの芳香族スルホニルクロリド系化合物;1-フェノン-1,1―プロパンジオン-2-(o-エトキシカルボニル)オキシムなどの光活性オキシム系化合物;チオキサントン、2-クロロチオキサントン、2-メチルチオキサントン、2,4-ジメチルチオキサントン、イソプロピルチオキサントン、2,4-ジクロロチオキサントン、2,4-ジエチルチオキサントン、2,4-ジイソプロピルチオキサントン、ドデシルチオキサントンなどのチオキサントン系化合物;カンファーキノン;ハロゲン化ケトン;アシルホスフィノキシド;アシルホスフォナートなどがあげられる。 The photopolymerization initiator when using a radically polymerizable compound is appropriately selected depending on the active energy ray. When curing with ultraviolet light or visible light, a photopolymerization initiator that cleaves ultraviolet light or visible light is used. Examples of the photopolymerization initiator include benzophenone compounds such as benzyl, benzophenone, benzoylbenzoic acid, and 3,3′-dimethyl-4-methoxybenzophenone; 4-(2-hydroxyethoxy)phenyl(2-hydroxy-2 -Propyl)ketone, α-hydroxy-α,α'-dimethylacetophenone, 2-methyl-2-hydroxypropiophenone, α-hydroxycyclohexylphenyl ketone and other aromatic ketone compounds; methoxyacetophenone, 2,2-dimethoxy- Acetophenone compounds such as 2-phenylacetophenone, 2,2-diethoxyacetophenone and 2-methyl-1-[4-(methylthio)-phenyl]-2-morpholinopropane-1; benzoin methyl ether, Benzoin ether compounds such as benzoin ethyl ether, benzoin isopropyl ether, benzoin butyl ether and anisoin methyl ether; aromatic ketal compounds such as benzyldimethyl ketal; aromatic sulfonyl chlorides such as 2-naphthalenesulfonyl chloride Compounds; photoactive oxime compounds such as 1-phenone-1,1-propanedione-2-(o-ethoxycarbonyl)oxime; thioxanthone, 2-chlorothioxanthone, 2-methylthioxanthone, 2,4-dimethylthioxanthone, Thioxanthone compounds such as isopropylthioxanthone, 2,4-dichlorothioxanthone, 2,4-diethylthioxanthone, 2,4-diisopropylthioxanthone, dodecylthioxanthone; camphorquinone; halogenated ketones; acylphosphinoxide; acylphosphonate can give.

 前記光重合開始剤の配合量は、接着剤組成物の全量に対して、20重量%以下である。光重合開始剤の配合量は、0.01~20重量%であるのが好ましく、さらには、0.05~10重量%、さらには0.1~5重量%であるのが好ましい。 The compounding amount of the photopolymerization initiator is 20% by weight or less based on the total amount of the adhesive composition. The compounding amount of the photopolymerization initiator is preferably 0.01 to 20% by weight, more preferably 0.05 to 10% by weight, and further preferably 0.1 to 5% by weight.

 また本発明で使用する接着剤組成物を、硬化性成分としてラジカル重合性化合物を含有する可視光線硬化性で用いる場合には、特に380nm以上の光に対して高感度な光重合開始剤を用いることが好ましい。380nm以上の光に対して高感度な光重合開始剤については後述する。 Further, when the adhesive composition used in the present invention is used with visible light curability containing a radically polymerizable compound as a curable component, a photopolymerization initiator having high sensitivity to light of 380 nm or more is used. It is preferable. The photopolymerization initiator having high sensitivity to light of 380 nm or more will be described later.

 前記光重合開始剤としては、下記一般式(3)で表される化合物;

Figure JPOXMLDOC01-appb-C000013
(式中、RおよびRは-H、-CHCH、-iPrまたはClを示し、RおよびRは同一または異なっても良い)を単独で使用するか、あるいは一般式(3)で表される化合物と後述する380nm以上の光に対して高感度な光重合開始剤とを併用することが好ましい。一般式(3)で表される化合物を使用した場合、380nm以上の光に対して高感度な光重合開始剤を単独で使用した場合に比べて接着性に優れる。一般式(3)で表される化合物の中でも、RおよびRが-CHCHであるジエチルチオキサントンが特に好ましい。硬化性樹脂組成物中の一般式(3)で表される化合物の組成比率は、硬化性樹脂組成物の全量に対して、0.1~5重量%であることが好ましく、0.5~4重量%であることがより好ましく、0.9~3重量%であることがさらに好ましい。 As the photopolymerization initiator, a compound represented by the following general formula (3):
Figure JPOXMLDOC01-appb-C000013
(Wherein R 6 and R 7 represent —H, —CH 2 CH 3 , —iPr or Cl, and R 6 and R 7 may be the same or different), or they may be used alone or in the general formula ( It is preferable to use the compound represented by 3) in combination with a photopolymerization initiator having high sensitivity to light having a wavelength of 380 nm or more, which will be described later. When the compound represented by the general formula (3) is used, the adhesiveness is excellent as compared with the case where a photopolymerization initiator having high sensitivity to light of 380 nm or more is used alone. Among the compounds represented by the general formula (3), diethylthioxanthone in which R 6 and R 7 are —CH 2 CH 3 is particularly preferable. The composition ratio of the compound represented by the general formula (3) in the curable resin composition is preferably 0.1 to 5% by weight, and 0.5 to 5% by weight based on the total amount of the curable resin composition. It is more preferably 4% by weight, further preferably 0.9 to 3% by weight.

 また、必要に応じて重合開始助剤を添加することが好ましい。重合開始助剤としては、トリエチルアミン、ジエチルアミン、N-メチルジエタノールアミン、エタノールアミン、4-ジメチルアミノ安息香酸、4-ジメチルアミノ安息香酸メチル、4-ジメチルアミノ安息香酸エチル、4-ジメチルアミノ安息香酸イソアミルなどが挙げられ、4-ジメチルアミノ安息香酸エチルが特に好ましい。重合開始助剤を使用する場合、その添加量は、硬化性樹脂組成物の全量に対して、通常0~5重量%、好ましくは0~4重量%、最も好ましくは0~3重量%である。 Also, it is preferable to add a polymerization initiation aid as needed. As a polymerization initiation aid, triethylamine, diethylamine, N-methyldiethanolamine, ethanolamine, 4-dimethylaminobenzoic acid, methyl 4-dimethylaminobenzoate, ethyl 4-dimethylaminobenzoate, isoamyl 4-dimethylaminobenzoate, etc. And ethyl 4-dimethylaminobenzoate is particularly preferable. When a polymerization initiation auxiliary agent is used, its addition amount is usually 0 to 5% by weight, preferably 0 to 4% by weight, and most preferably 0 to 3% by weight, based on the total amount of the curable resin composition. ..

 また、必要に応じて公知の光重合開始剤を併用することができる。UV吸収能を有する透明保護フィルムは、380nm以下の光を透過しないため、光重合開始剤としては、380nm以上の光に対して高感度な光重合開始剤を使用することが好ましい。具体的には、2-メチル-1-(4-メチルチオフェニル)-2-モルフォリノプロパン-1-オン、2-ベンジル-2-ジメチルアミノ-1-(4-モルフォリノフェニル)-ブタノン-1、2-(ジメチルアミノ)-2-[(4-メチルフェニル)メチル]-1-[4-(4-モルホリニル)フェニル]-1-ブタノン、2,4,6-トリメチルベンゾイル-ジフェニル-フォスフィンオキサイド、ビス(2,4,6-トリメチルベンゾイル)-フェニルフォスフィンオキサイド、ビス(η5-2,4-シクロペンタジエン-1-イル)-ビス(2,6-ジフルオロ-3-(1H-ピロール-1-イル)-フェニル)チタニウムなどが挙げられる。 Also, a known photopolymerization initiator can be used in combination, if necessary. Since the transparent protective film having UV absorbing ability does not transmit light having a wavelength of 380 nm or less, it is preferable to use a photopolymerization initiator having high sensitivity to light having a wavelength of 380 nm or more as the photopolymerization initiator. Specifically, 2-methyl-1-(4-methylthiophenyl)-2-morpholinopropan-1-one, 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)-butanone-1 , 2-(dimethylamino)-2-[(4-methylphenyl)methyl]-1-[4-(4-morpholinyl)phenyl]-1-butanone, 2,4,6-trimethylbenzoyl-diphenyl-phosphine Oxide, bis(2,4,6-trimethylbenzoyl)-phenylphosphine oxide, bis(η5-2,4-cyclopentadien-1-yl)-bis(2,6-difluoro-3-(1H-pyrrole- 1-yl)-phenyl)titanium and the like.

 特に、光重合開始剤として、一般式(3)の光重合開始剤に加えて、さらに下記一般式(4)で表される化合物;

Figure JPOXMLDOC01-appb-C000014
(式中、R、RおよびR10は-H、-CH、-CHCH、-iPrまたはClを示し、R、RおよびR10は同一または異なっても良い)を使用することが好ましい。一般式(4)で表される化合物としては、市販品でもある2-メチル-1-(4-メチルチオフェニル)-2-モルフォリノプロパン-1-オン(商品名:IRGACURE907 メーカー:BASF)が好適に使用可能である。その他、2-ベンジル-2-ジメチルアミノ-1-(4-モルフォリノフェニル)-ブタノン-1(商品名:IRGACURE369 メーカー:BASF)、2-(ジメチルアミノ)-2-[(4-メチルフェニル)メチル]-1-[4-(4-モルホリニル)フェニル]-1-ブタノン(商品名:IRGACURE379 メーカー:BASF)が感度が高いため好ましい。 In particular, as a photopolymerization initiator, in addition to the photopolymerization initiator of the general formula (3), a compound represented by the following general formula (4);
Figure JPOXMLDOC01-appb-C000014
(In the formula, R 8 , R 9 and R 10 represent —H, —CH 3 , —CH 2 CH 3 , —iPr or Cl, and R 8 , R 9 and R 10 may be the same or different.) Preference is given to using. As the compound represented by the general formula (4), 2-methyl-1-(4-methylthiophenyl)-2-morpholinopropan-1-one (trade name: IRGACURE907 manufacturer: BASF), which is a commercially available product, is preferable. Can be used for. In addition, 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)-butanone-1 (trade name: IRGACURE369 manufacturer: BASF), 2-(dimethylamino)-2-[(4-methylphenyl) Methyl]-1-[4-(4-morpholinyl)phenyl]-1-butanone (trade name: IRGACURE379 manufacturer: BASF) is preferable because of its high sensitivity.

 上記接着剤組成物において、ラジカル重合性化合物として、活性メチレン基を有するラジカル重合性化合物を用いる場合には、水素引き抜き作用のあるラジカル重合開始剤と組み合わせて用いるのが好ましい。かかる構成によれば、特に高湿度環境または水中から取り出した直後(非乾燥状態)であっても、偏光フィルムの有する接着剤層の接着性が著しく向上する。この理由は明らかでは無いが、以下の原因が考えられる。つまり、活性メチレン基を有するラジカル重合性化合物は、接着剤層を構成する他のラジカル重合性化合物とともに重合しつつ、接着剤層中のベースポリマーの主鎖および/または側鎖に取り込まれ、接着剤層を形成する。かかる重合過程において、水素引き抜き作用のあるラジカル重合開始剤が存在すると、接着剤層を構成するベースポリマーが形成されつつ、活性メチレン基を有するラジカル重合性化合物から、水素が引き抜かれ、メチレン基にラジカルが発生する。そして、ラジカルが発生したメチレン基とPVAなどの偏光子の水酸基とが反応し、接着剤層と偏光子との間に共有結合が形成される。その結果、特に非乾燥状態であっても、偏光フィルムの有する接着剤層の接着性が著しく向上するものと推測される。 In the above adhesive composition, when a radical polymerizable compound having an active methylene group is used as the radical polymerizable compound, it is preferably used in combination with a radical polymerization initiator having a hydrogen abstraction action. According to this structure, the adhesiveness of the adhesive layer of the polarizing film is significantly improved even immediately after taking out from a high humidity environment or water (non-dried state). The reason for this is not clear, but the following causes are considered. That is, the radically polymerizable compound having an active methylene group is incorporated into the main chain and/or side chain of the base polymer in the adhesive layer while polymerizing with the other radically polymerizable compound that constitutes the adhesive layer, thereby adhering. The agent layer is formed. In the polymerization process, when a radical polymerization initiator having a hydrogen abstraction action is present, hydrogen is abstracted from the radical polymerizable compound having an active methylene group to form a methylene group while the base polymer forming the adhesive layer is formed. Radicals are generated. Then, the methylene group in which the radical is generated reacts with the hydroxyl group of the polarizer such as PVA to form a covalent bond between the adhesive layer and the polarizer. As a result, it is speculated that the adhesiveness of the adhesive layer of the polarizing film is significantly improved even in the non-dried state.

 本発明においては、水素引き抜き作用のあるラジカル重合開始剤として、例えばチオキサントン系ラジカル重合開始剤、ベンゾフェノン系ラジカル重合開始剤などが挙げられる。前記ラジカル重合開始剤は、チオキサントン系ラジカル重合開始剤であることが好ましい。チオキサントン系ラジカル重合開始剤としては、例えば上記一般式(3)で表される化合物が挙げられる。一般式(3)で表される化合物の具体例としては、例えば、チオキサントン、ジメチルチオキサントン、ジエチルチオキサントン、イソプロピルチオキサントン、クロロチオキサントンなどが挙げられる。一般式(3)で表される化合物の中でも、RおよびRが-CHCHであるジエチルチオキサントンが特に好ましい。 In the present invention, examples of the radical polymerization initiator having a hydrogen abstraction action include thioxanthone type radical polymerization initiators and benzophenone type radical polymerization initiators. The radical polymerization initiator is preferably a thioxanthone-based radical polymerization initiator. Examples of the thioxanthone radical polymerization initiator include compounds represented by the above general formula (3). Specific examples of the compound represented by the general formula (3) include thioxanthone, dimethylthioxanthone, diethylthioxanthone, isopropylthioxanthone, and chlorothioxanthone. Among the compounds represented by the general formula (3), diethylthioxanthone in which R 6 and R 7 are —CH 2 CH 3 is particularly preferable.

 上記接着剤組成物において、活性メチレン基を有するラジカル重合性化合物と、水素引き抜き作用のあるラジカル重合開始剤を含有する場合には、硬化性成分の全量を100重量%としたとき、前記活性メチレン基を有するラジカル重合性化合物を1~50重量%、およびラジカル重合開始剤を、硬化性樹脂組成物の全量に対して0.1~10重量%含有することが好ましい。 In the case where the adhesive composition contains a radical polymerizable compound having an active methylene group and a radical polymerization initiator having a hydrogen abstraction action, the active methylene is defined when the total amount of the curable component is 100% by weight. It is preferable that the radical polymerizable compound having a group is contained in an amount of 1 to 50% by weight, and the radical polymerization initiator is contained in an amount of 0.1 to 10% by weight based on the total amount of the curable resin composition.

 上記のとおり、本発明においては、水素引き抜き作用のあるラジカル重合開始剤の存在下で、活性メチレン基を有するラジカル重合性化合物のメチレン基にラジカルを発生させ、かかるメチレン基とPVAなどの偏光子の水酸基とが反応し、共有結合を形成する。したがって、活性メチレン基を有するラジカル重合性化合物のメチレン基にラジカルを発生させ、かかる共有結合を十分に形成するために、硬化性成分の全量を100重量%としたとき、活性メチレン基を有するラジカル重合性化合物を1~50重量%含有するのが好ましく、さらには3~30重量%含有することがより好ましい。耐水性を十分に向上させて非乾燥状態での接着性を向上させるには活性メチレン基を有するラジカル重合性化合物は1重量%以上とするのが好ましい。一方、50重量%を超えると、接着剤層の硬化不良が発生する場合がある。また、水素引き抜き作用のあるラジカル重合開始剤は、接着剤組成物の全量に対して0.1~10重量%含有することが好ましく、さらには0.3~9重量%含有することがより好ましい。水素引き抜き反応が十分に進行させるには、ラジカル重合開始剤を0.1重量%以上用いることが好ましい。一方場合があり、10重量%を超えると、組成物中で完全に溶解しない場合がある。 As described above, in the present invention, a radical is generated in the methylene group of a radically polymerizable compound having an active methylene group in the presence of a radical polymerization initiator having a hydrogen abstraction action, and the methylene group and a polarizer such as PVA are generated. Reacts with the hydroxyl groups of to form a covalent bond. Therefore, in order to generate a radical in the methylene group of the radically polymerizable compound having an active methylene group and sufficiently form such a covalent bond, when the total amount of the curable component is 100% by weight, the radical having an active methylene group is The polymerizable compound is preferably contained in an amount of 1 to 50% by weight, more preferably 3 to 30% by weight. In order to sufficiently improve the water resistance and improve the adhesiveness in a non-dried state, the radical polymerizable compound having an active methylene group is preferably 1% by weight or more. On the other hand, if it exceeds 50% by weight, curing failure of the adhesive layer may occur. The radical polymerization initiator having a hydrogen abstraction function is preferably contained in an amount of 0.1 to 10% by weight, more preferably 0.3 to 9% by weight, based on the total amount of the adhesive composition. .. In order for the hydrogen abstraction reaction to proceed sufficiently, it is preferable to use a radical polymerization initiator in an amount of 0.1% by weight or more. On the other hand, in some cases, if it exceeds 10% by weight, it may not be completely dissolved in the composition.

 本発明で使用する接着剤組成物は、必要に応じてさらに下記成分を含有することが好ましい。 The adhesive composition used in the present invention preferably further contains the following components, if necessary.

 本発明においては、前記一般式(1)に記載の化合物、好ましくは前記一般式(1’)に記載の化合物、さらに好ましくは前記一般式(1a)~(1d)に記載の化合物を接着剤組成物に配合することができる。接着剤組成物中にこれらの化合物を配合した場合、偏光子や透明保護フィルムとの接着性が向上することがあるため好ましい。偏光子と硬化物層との接着性および耐水性向上、特には偏光子と透明保護フィルムとを接着剤層を介して接着させる場合の接着性および耐水性向上の見地から、接着剤組成物中、前記一般式(1)に記載の化合物の含有量は、0.001~50重量%であることが好ましく、0.1~30重量%であることがより好ましく、1~10重量%であることが最も好ましい。 In the present invention, the compound represented by the general formula (1), preferably the compound represented by the general formula (1′), and more preferably the compound represented by the general formulas (1a) to (1d) is used as an adhesive. It can be incorporated into the composition. When these compounds are blended in the adhesive composition, the adhesion to the polarizer or the transparent protective film may be improved, which is preferable. From the standpoint of improving the adhesiveness and water resistance of the polarizer and the cured product layer, particularly in the case of adhering the polarizer and the transparent protective film via the adhesive layer, the adhesiveness and water resistance are improved. The content of the compound represented by the general formula (1) is preferably 0.001 to 50% by weight, more preferably 0.1 to 30% by weight, and 1 to 10% by weight. Is most preferred.

 気泡抑制剤は、接着剤組成物中に配合することにより、その表面張力を低下し得る化合物であり、これにより貼合わせる被着体との間の気泡を低減する効果がある。気泡抑制剤としては例えば、ポリジメチルシロキサンなどのポリシロキサン骨格を有するシリコーン系気泡抑制剤、(メタ)アクリル酸エステルなどを重合させた(メタ)アクリル骨格を有する(メタ)アクリル系気泡抑制剤、ビニルエーテルや環状エーテルなどを重合させたポリエーテル系気泡抑制剤、パーフルオロアルキル基を有するフッ素系化合物からなるフッ素性気泡抑制剤などの、接着剤組成物中に添加した際、その表面張力を低減する効果を備えるものが使用可能である。 The air bubble suppressor is a compound that can lower the surface tension of the adhesive composition when blended in the adhesive composition, and thus has the effect of reducing air bubbles between the adherend and the adherend. Examples of the bubble suppressor include a silicone-based bubble suppressor having a polysiloxane skeleton such as polydimethylsiloxane, a (meth)acrylic bubble suppressor having a (meth)acrylic skeleton obtained by polymerizing a (meth)acrylic acid ester, and the like. When added to the adhesive composition, it reduces the surface tension when it is added to the adhesive composition, such as polyether-based bubble suppressor polymerized with vinyl ether or cyclic ether, and fluorine-based bubble suppressor composed of fluorine-based compound having perfluoroalkyl group. It is possible to use one having the effect of

 気泡抑制剤は、化合物中に反応性基を有することが好ましい。この場合、偏光子および透明保護フィルムを貼合せる際に、ラミ気泡の発生を低減することができる。気泡抑制剤が有する反応性基としては重合性官能基が挙げられ、具体的には例えば(メタ)アクリロイル基、ビニル基、アリル基などのエチレン性二重結合を有するラジカル重合性官能基、グリシジル基などのエポキシ基、オキセタン基、ビニルエーテル基、環状エーテル基、環状チオエーテル基、ラクトン基などのカチオン重合性官能基などが挙げられる。接着剤組成物中での反応性の観点から、反応性基として二重結合を有する気泡抑制剤が好ましく、より好ましくは(メタ)アクリルロイル基を有する気泡抑制剤である。 The air bubble suppressor preferably has a reactive group in the compound. In this case, when laminating the polarizer and the transparent protective film, it is possible to reduce the generation of lamellar bubbles. Examples of the reactive group contained in the bubble suppressor include a polymerizable functional group. Specifically, for example, a radical polymerizable functional group having an ethylenic double bond such as a (meth)acryloyl group, a vinyl group, an allyl group, or glycidyl. Examples thereof include epoxy groups such as groups, oxetane groups, vinyl ether groups, cyclic ether groups, cyclic thioether groups, and cationically polymerizable functional groups such as lactone groups. From the viewpoint of reactivity in the adhesive composition, a bubble suppressor having a double bond as a reactive group is preferable, and a bubble suppressor having a (meth)acryloyl group is more preferable.

 ラミ気泡抑制効果と接着性向上効果とを考慮した場合、前記気泡抑制剤の中でも、シリコーン系気泡抑制剤が好ましい。また気泡抑制剤の中でも、接着剤層の接着性を考慮した場合、主鎖骨格または側鎖にウレタン結合やイソシアヌレート環構造を含むものが好ましい。シリコーン系気泡抑制剤としては市販品も好適に使用可能であり、例えばアクリル基変性ポリジメチルシロキサンである「BYK-UV3505」(ビックケミー・ジャパン社製)が挙げられる。 Considering the effect of suppressing laminating air bubbles and the effect of improving adhesiveness, silicone-based air bubble suppressing agents are preferable among the above air bubble suppressing agents. Further, among the air bubble suppressors, in view of the adhesiveness of the adhesive layer, those containing a urethane bond or an isocyanurate ring structure in the main chain skeleton or the side chain are preferable. Commercially available products can be preferably used as the silicone-based air bubble suppressor, and examples thereof include "BYK-UV3505" (manufactured by BYK Japan KK) which is an acrylic group-modified polydimethylsiloxane.

 得られる接着剤層の接着力と、ラミ気泡の低減効果とを両立するためには、接着剤組成物の全量を100重量%としたとき、気泡抑制剤の含有量は0.01~0.6重量%であることが好ましい。 In order to achieve both the adhesive force of the obtained adhesive layer and the effect of reducing lami bubbles, the content of the bubble suppressor is 0.01 to 0. It is preferably 6% by weight.

 本発明で使用する接着剤組成物は、前記ラジカル重合性化合物に係る硬化性成分に加えて、(メタ)アクリルモノマーを重合してなるアクリル系オリゴマーを含有することができる。接着剤組成物中に該アクリル系オリゴマーを含有することで、該組成物に活性エネルギー線を照射・硬化させる際の硬化収縮を低減し、接着剤と、偏光子および透明保護フィルムなどの被着体との界面応力を低減することができる。その結果、接着剤層と被着体との接着性の低下を抑制することができる。硬化物層(接着剤層)の硬化収縮を十分に抑制するためには、接着剤組成物の全量に対して、アクリル系オリゴマーの含有量は、20重量%以下であることが好ましく、15重量%以下であることがより好ましい。接着剤組成物中のアクリル系オリゴマーの含有量が多すぎると、該組成物に活性エネルギー線を照射した際の反応速度の低下が激しく、硬化不良となる場合がある。一方、接着剤組成物の全量に対して、アクリル系オリゴマーを3重量%以上含有することが好ましく、5重量%以上含有することがより好ましい。 The adhesive composition used in the present invention can contain an acrylic oligomer obtained by polymerizing a (meth)acrylic monomer, in addition to the curable component relating to the radically polymerizable compound. By containing the acrylic oligomer in the adhesive composition, the curing shrinkage when the composition is irradiated with active energy rays and cured is reduced, and the adhesive and the covering such as the polarizer and the transparent protective film are adhered. The interface stress with the body can be reduced. As a result, it is possible to suppress a decrease in the adhesiveness between the adhesive layer and the adherend. In order to sufficiently suppress the curing shrinkage of the cured product layer (adhesive layer), the content of the acrylic oligomer is preferably 20% by weight or less, and 15% by weight based on the total amount of the adhesive composition. % Or less is more preferable. If the content of the acrylic oligomer in the adhesive composition is too large, the reaction rate when the composition is irradiated with active energy rays is drastically reduced, which may result in poor curing. On the other hand, the acrylic oligomer is preferably contained in an amount of 3% by weight or more, more preferably 5% by weight or more, based on the total amount of the adhesive composition.

 接着剤組成物は、塗工時の作業性や均一性を考慮した場合、低粘度であることが好ましいため、(メタ)アクリルモノマーを重合してなるアクリル系オリゴマーも低粘度であることが好ましい。低粘度であって、かつ接着剤層の硬化収縮を防止できるアクリル系オリゴマーとしては、重量平均分子量(Mw)が15000以下のものが好ましく、10000以下のものがより好ましく、5000以下のものが特に好ましい。一方、硬化物層(接着剤層)の硬化収縮を十分に抑制するためには、アクリル系オリゴマーの重量平均分子量(Mw)が500以上であることが好ましく、1000以上であることがより好ましく、1500以上であることが特に好ましい。アクリル系オリゴマーを構成する(メタ)アクリルモノマーとしては、具体的には例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n-プロピル(メタ)アクリレート、イソプロピル(メタ)アクリレート、2-メチル-2-ニトロプロピル(メタ)アクリレート、n-ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、S-ブチル(メタ)アクリレート、t-ブチル(メタ)アクリレート、n-ペンチル(メタ)アクリレート、t-ペンチル(メタ)アクリレート、3-ペンチル(メタ)アクリレート、2,2-ジメチルブチル(メタ)アクリレート、n-ヘキシル(メタ)アクリレート、セチル(メタ)アクリレート、n-オクチル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、4-メチル-2-プロピルペンチル(メタ)アクリレート、N-オクタデシル(メタ)アクリレートなどの(メタ)アクリル酸(炭素数1-20)アルキルエステル類、さらに、例えば、シクロアルキル(メタ)アクリレート(例えば、シクロヘキシル(メタ)アクリレート、シクロペンチル(メタ)アクリレートなど)、アラルキル(メタ)アクリレート(例えば、ベンジル(メタ)アクリレートなど)、多環式(メタ)アクリレート(例えば、2-イソボルニル(メタ)アクリレート、2-ノルボルニルメチル(メタ)アクリレート、5-ノルボルネン-2-イル-メチル(メタ)アクリレート、3-メチル-2-ノルボルニルメチル(メタ)アクリレートなど)、ヒドロキシル基含有(メタ)アクリル酸エステル類(例えば、ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、2,3-ジヒドロキシプロピルメチル-ブチル(メタ)メタクリレートなど)、アルコキシ基またはフェノキシ基含有(メタ)アクリル酸エステル類(2-メトキシエチル(メタ)アクリレート、2-エトキシエチル(メタ)アクリレート、2-メトキシメトキシエチル(メタ)アクリレート、3-メトキシブチル(メタ)アクリレート、エチルカルビトール(メタ)アクリレート、フェノキシエチル(メタ)アクリレートなど)、エポキシ基含有(メタ)アクリル酸エステル類(例えば、グリシジル(メタ)アクリレートなど)、ハロゲン含有(メタ)アクリル酸エステル類(例えば、2,2,2-トリフルオロエチル(メタ)アクリレート、2,2,2-トリフルオロエチルエチル(メタ)アクリレート、テトラフルオロプロピル(メタ)アクリレート、ヘキサフルオロプロピル(メタ)アクリレート、オクタフルオロペンチル(メタ)アクリレート、ヘプタデカフルオロデシル(メタ)アクリレートなど)、アルキルアミノアルキル(メタ)アクリレート(例えば、ジメチルアミノエチル(メタ)アクリレートなど)などが挙げられる。これら(メタ)アクリレートは、単独使用または2種類以上併用することができる。アクリル系オリゴマーの具体例としては、東亞合成社製「ARUFON」、綜研化学社製「アクトフロー」、BASFジャパン社製「JONCRYL」などが挙げられる。 The adhesive composition preferably has a low viscosity in consideration of workability and uniformity during coating, and thus it is preferable that the acrylic oligomer obtained by polymerizing the (meth)acrylic monomer also has a low viscosity. .. The acrylic oligomer having a low viscosity and capable of preventing the curing shrinkage of the adhesive layer has a weight average molecular weight (Mw) of 15,000 or less, preferably 10,000 or less, more preferably 5,000 or less. preferable. On the other hand, in order to sufficiently suppress the curing shrinkage of the cured product layer (adhesive layer), the weight average molecular weight (Mw) of the acrylic oligomer is preferably 500 or more, more preferably 1000 or more, It is particularly preferably 1500 or more. Specific examples of the (meth)acrylic monomer constituting the acrylic oligomer include methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, and 2-methyl- 2-nitropropyl (meth)acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, S-butyl (meth)acrylate, t-butyl (meth)acrylate, n-pentyl (meth)acrylate, t-pentyl (Meth)acrylate, 3-pentyl(meth)acrylate, 2,2-dimethylbutyl(meth)acrylate, n-hexyl(meth)acrylate, cetyl(meth)acrylate, n-octyl(meth)acrylate, 2-ethylhexyl( (Meth)acrylic acid (C 1-20) alkyl esters such as (meth)acrylate, 4-methyl-2-propylpentyl (meth)acrylate, N-octadecyl (meth)acrylate, and further, for example, cycloalkyl (meth) ) Acrylate (eg, cyclohexyl (meth)acrylate, cyclopentyl (meth)acrylate, etc.), aralkyl (meth)acrylate (eg, benzyl (meth)acrylate), polycyclic (meth)acrylate (eg, 2-isobornyl (meth)acrylate) ) Acrylate, 2-norbornylmethyl(meth)acrylate, 5-norbornen-2-yl-methyl(meth)acrylate, 3-methyl-2-norbornylmethyl(meth)acrylate, etc.), hydroxyl group-containing (meth ) Acrylic acid esters (eg, hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 2,3-dihydroxypropylmethyl-butyl (meth)methacrylate), alkoxy group or phenoxy group-containing (meth)acryl Acid esters (2-methoxyethyl (meth)acrylate, 2-ethoxyethyl (meth)acrylate, 2-methoxymethoxyethyl (meth)acrylate, 3-methoxybutyl (meth)acrylate, ethylcarbitol (meth)acrylate, phenoxy Ethyl (meth)acrylate, etc., epoxy group-containing (meth)acrylic acid esters (eg, glycidyl (meth)acrylate, etc.), halogen-containing (meth)acrylic acid esters (eg, 2,2,2-trifluoroethyl) (Meth)acrylate, 2,2,2- Trifluoroethylethyl (meth)acrylate, tetrafluoropropyl (meth)acrylate, hexafluoropropyl (meth)acrylate, octafluoropentyl (meth)acrylate, heptadecafluorodecyl (meth)acrylate, etc.), alkylaminoalkyl (meth) Acrylate (for example, dimethylaminoethyl (meth)acrylate etc.) etc. are mentioned. These (meth)acrylates can be used alone or in combination of two or more kinds. Specific examples of the acrylic oligomer include “ARUFON” manufactured by Toagosei Co., Ltd., “Actflow” manufactured by Soken Chemical Co., Ltd., and “JONCRYL” manufactured by BASF Japan.

 上記接着剤組成物において、光酸発生剤を含有することができる。上記接着剤組成物に、光酸発生剤を含有する場合、光酸発生剤を含有しない場合に比べて、接着剤層の耐水性および耐久性を飛躍的に向上することができる。光酸発生剤は、下記一般式(5)で表すことができる。 The above adhesive composition may contain a photo-acid generator. When the adhesive composition contains a photo-acid generator, the water resistance and durability of the adhesive layer can be dramatically improved as compared with the case where the photo-acid generator is not contained. The photoacid generator can be represented by the following general formula (5).

 一般式(5)

Figure JPOXMLDOC01-appb-C000015
 (ただし、Lは、任意のオニウムカチオンを表す。また、Xは、PF 、SbF 、AsF 、SbCl 、BiCl 、SnCl 、ClO 、ジチオカルバメートアニオン、SCNよりからなる群より選択されるカウンターアニオンを表す。) General formula (5)
Figure JPOXMLDOC01-appb-C000015
(However, L + represents any onium cation. Further, X represents PF 6 , SbF 6 , AsF 6 , SbCl 6 , BiCl 5 , SnCl 6 , ClO 4 , dithiocarbamate. anion, SCN - represents a counter anion selected from the group more consisting).

 次に、一般式(5)中のカウンターアニオンXについて説明する。 Next, the counter anion X in the general formula (5) will be described.

 一般式(5)中のカウンターアニオンXは原理的に特に限定されるものではないが、非求核性アニオンが好ましい。カウンターアニオンXが非求核性アニオンの場合、分子内に共存するカチオンや併用される各種材料における求核反応が起こりにくいため、結果として一般式(5)で表記される光酸発生剤自身やそれを用いた組成物の経時安定性を向上させることが可能である。ここでいう非求核性アニオンとは、求核反応を起こす能力が低いアニオンを指す。このようなアニオンとしては、PF 、SbF 、AsF 、SbCl 、BiCl 、SnCl 、ClO 、ジチオカルバメートアニオン、SCNなどが挙げられる。 The counter anion X in the general formula (5) is not particularly limited in principle, but a non-nucleophilic anion is preferable. When the counter anion X is a non-nucleophilic anion, nucleophilic reactions in cations coexisting in the molecule and various materials used together are unlikely to occur, resulting in the photoacid generator itself represented by the general formula (5). It is possible to improve the temporal stability of the composition and a composition using the same. The non-nucleophilic anion as used herein refers to an anion having a low ability to cause a nucleophilic reaction. Examples of such anions include PF 6 , SbF 6 , AsF 6 , SbCl 6 , BiCl 5 , SnCl 6 , ClO 4 , dithiocarbamate anion, SCN − and the like.

 具体的には、「サイラキュアーUVI-6992」、「サイラキュアーUVI-6974」(以上、ダウ・ケミカル日本株式会社製)、「アデカオプトマーSP150」、「アデカオプトマーSP152」、「アデカオプトマーSP170」、「アデカオプトマーSP172」(以上、株式会社ADEKA製)、「IRGACURE250」(チバスペシャルティーケミカルズ社製)、「CI-5102」、「CI-2855」(以上、日本曹達社製)、「サンエイドSI-60L」、「サンエイドSI-80L」、「サンエイドSI-100L」、「サンエイドSI-110L」、「サンエイドSI-180L」(以上、三新化学社製)、「CPI-100P」、「CPI-100A」(以上、サンアプロ株式会社製)、「WPI-069」、「WPI-113」、「WPI-116」、「WPI-041」、「WPI-044」、「WPI-054」、「WPI-055」、「WPAG-281」、「WPAG-567」、「WPAG-596」(以上、和光純薬社製)が本発明の光酸発生剤の好ましい具体例として挙げられる。 Specifically, "Cylacure UVI-6992", "Cyracure UVI-6974" (above, manufactured by Dow Chemical Japan Co., Ltd.), "Adeka Optomer SP150", "Adeka Optomer SP152", "Adeka Optomer" SP170", "ADEKA OPTOMER SP172" (above, manufactured by ADEKA Corporation), "IRGACURE250" (manufactured by Ciba Specialty Chemicals), "CI-5102", "CI-2855" (manufactured by Nippon Soda Co., Ltd.), "Sun-Aid SI-60L", "Sun-Aid SI-80L", "Sun-Aid SI-100L", "Sun-Aid SI-110L", "Sun-Aid SI-180L" (above Sanshin Chemical Co., Ltd.), "CPI-100P", "CPI-100A" (above, San-Apro Co., Ltd.), "WPI-069", "WPI-113", "WPI-116", "WPI-041", "WPI-044", "WPI-054", “WPI-055”, “WPAG-281”, “WPAG-567” and “WPAG-596” (all manufactured by Wako Pure Chemical Industries, Ltd.) are preferred specific examples of the photoacid generator of the present invention.

 光酸発生剤の含有量は、接着剤組成物の全量に対して、10重量%以下であり、0.01~10重量%であることが好ましく、0.05~5重量%であることがより好ましく、0.1~3重量%であることが特に好ましい。 The content of the photo-acid generator is 10% by weight or less, preferably 0.01 to 10% by weight, and more preferably 0.05 to 5% by weight, based on the total amount of the adhesive composition. More preferably, it is particularly preferably 0.1 to 3% by weight.

 光塩基発生剤は、紫外線や可視光などの光照射により分子構造が変化するか、または、分子が開裂することにより、ラジカル重合性化合物やエポキシ樹脂の重合反応の触媒として機能することができる、1種以上の塩基性物質を生成する化合物である。塩基性物質としては、例えば2級アミン、3級アミンである。光塩基発生剤としては、例えば、上記α-アミノアセトフェノン化合物、上記オキシムエステル化合物や、アシルオキシイミノ基,N-ホルミル化芳香族アミノ基、N-アシル化芳香族アミノ基、ニトロベンジルカーバメイト基、アルコオキシベンジルカーバメート基などの置換基を有する化合物が挙げられる。中でもオキシムエステル化合物が好ましい。 The photobase generator, the molecular structure is changed by irradiation with light such as ultraviolet rays or visible light, or, by cleavage of the molecule, can function as a catalyst for the polymerization reaction of the radical polymerizable compound or the epoxy resin, A compound that produces one or more basic substances. The basic substance is, for example, a secondary amine or a tertiary amine. Examples of the photobase generator include the α-aminoacetophenone compound, the oxime ester compound, an acyloxyimino group, an N-formylated aromatic amino group, an N-acylated aromatic amino group, a nitrobenzylcarbamate group, and an alcohol. Examples thereof include compounds having a substituent such as an oxybenzyl carbamate group. Of these, oxime ester compounds are preferable.

 アシルオキシイミノ基を有する化合物としては,例えば、O,O’-コハク酸ジアセトフェノンオキシム,O,O’-コハク酸ジナフトフェノンオキシム、ベンゾフェノンオキシムアクリレートースチレン共重合体が挙げられる。 Examples of the compound having an acyloxyimino group include O,O′-diactophenone oxime succinate, dinaphthophenone oxime O,O′-succinate, and benzophenone oxime acrylate-styrene copolymer.

 N-ホルミル化芳香族アミノ基、N-アシル化芳香族アミノ基を有する化合物としては、例えば、ジ-N-(p-ホルミルアミノ)ジフェニルメタン、ジ-N(p-アセエチルアミノ)ジフェニルメラン、ジ-N-(p-ベンゾアミド)ジフェニルメタン、4-ホルミルアミノトルイレン、4-アセチルアミノトルイレン、2,4-ジホルミルアミノトルイレン、1-ホルミルアミノナフタレン、1-アセチルアミノナフタレン、1,5-ジホルミルアミノナフタレン、1-ホルミルアミノアントラセン、1,4-ジホルミルアミノアントラセン、1-アセチルアミノアントラセン、1,4-ジホルミルアミノアントラキノン、1,5-ジホルミルアミノアントラキノン、3,3’-ジメチル-4,4’-ジホルミルアミノビフェニル、4,4’-ジホルミルアミノベンゾフェノンが挙げられる。 Examples of the compound having an N-formylated aromatic amino group or an N-acylated aromatic amino group include di-N-(p-formylamino)diphenylmethane, di-N(p-aceethylamino)diphenylmelane, Di-N-(p-benzamido)diphenylmethane, 4-formylaminotoluylene, 4-acetylaminotoluylene, 2,4-diformylaminotoluylene, 1-formylaminonaphthalene, 1-acetylaminonaphthalene, 1,5 -Diformylaminonaphthalene, 1-formylaminoanthracene, 1,4-diformylaminoanthracene, 1-acetylaminoanthracene, 1,4-diformylaminoanthraquinone, 1,5-diformylaminoanthraquinone, 3,3'- Examples thereof include dimethyl-4,4'-diformylaminobiphenyl and 4,4'-diformylaminobenzophenone.

 ニトロベンジルカーバメイト基、アルコオキシベンジルカーバメート基を有する化合物としては、例えば、ビス{{(2-ニトロベンジル)オキシ}カルボニル}ジアミノジフェニルメタン、2,4-ジ{(2-ニトロベンジル)オキシ}トルイレン、ビス{(2-ニトロベンジルオキシ)カルボニル}ヘキサン-1,6-ジアミン、m-キシリジン{{(2-ニトロ-4-クロロベンジル)オキシ}アミド}が挙げられる。 Examples of the compound having a nitrobenzylcarbamate group and an alcooxybenzylcarbamate group include bis{{(2-nitrobenzyl)oxy}carbonyl}diaminodiphenylmethane, 2,4-di{(2-nitrobenzyl)oxy}toluylene, Examples thereof include bis{(2-nitrobenzyloxy)carbonyl}hexane-1,6-diamine and m-xylidine{{(2-nitro-4-chlorobenzyl)oxy}amide}.

 光塩基発生剤は、オキシムエステル化合物およびα-アミノアセトフェノン化合物の少なくともいずれか1種であることが好ましく、オキシムエステル化合物であることがより好ましい。α-アミノアセトフェノン化合物としては、特に、2つ以上の窒素原子を有するものが好ましい。 The photobase generator is preferably at least one of an oxime ester compound and an α-aminoacetophenone compound, and more preferably an oxime ester compound. As the α-aminoacetophenone compound, those having two or more nitrogen atoms are particularly preferable.

 その他の光塩基発生剤として、WPBG-018(商品名:9-anthrylmethyl N,N’-diethylcarbamate),WPBG-027(商品名:(E)-1-[3-(2-hydroxyphenyl)-2-propenoyl]piperidine),WPBG-082(商品名:guanidinium2-(3-benzoylphenyl)propionate), WPBG-140 (商品名:1-(anthraquinon-2-yl)ethyl imidazolecarboxylate)などの光塩基発生剤を使用することもできる。 As other photobase generators, WPBG-018 (trade name: 9-anthrylmethyl N,N'-diethylcarbamate), WPBG-027 (trade name: (E)-1-[3-(2-hydroxyphenyl)-2- propenoyl] piperidine), WPBG-082 (trade name: guanidinium2-(3-benzoylphenyl)propionate), WPBG-140 (trade name: 1-(anthraquinon-2-yl) ethical imidazolase, etc.) You can also

 上記接着剤組成物において、接着剤組成物中に光酸発生剤とアルコキシ基、エポキシ基いずれかを含む化合物を併用することができる。 In the above adhesive composition, a photoacid generator and a compound containing either an alkoxy group or an epoxy group can be used in combination in the adhesive composition.

 分子内に1個以上のエポキシ基を有する化合物または分子内に2個以上のエポキシ基を有する高分子(エポキシ樹脂)を用いる場合は、エポキシ基との反応性を有する官能基を分子内に二つ以上有する化合物を併用してもよい。ここでエポキシ基との反応性を有する官能基とは、例えば、カルボキシル基、フェノール性水酸基、メルカプト基、1級または2級の芳香族アミノ基などが挙げられる。これらの官能基は、3次元硬化性を考慮して、一分子中に2つ以上有することが特に好ましい。 When a compound having one or more epoxy groups in the molecule or a polymer (epoxy resin) having two or more epoxy groups in the molecule is used, a functional group having reactivity with an epoxy group is used in the molecule. You may use together the compound which has three or more. Examples of the functional group having reactivity with an epoxy group include a carboxyl group, a phenolic hydroxyl group, a mercapto group, a primary or secondary aromatic amino group, and the like. It is particularly preferable to have two or more of these functional groups in one molecule in consideration of three-dimensional curability.

 分子内に1個以上のエポキシ基を有する高分子としては、例えば、エポキシ樹脂が挙げられ、ビスフェノールAとエピクロルヒドリンから誘導されるビスフェノールA型エポキシ樹脂、ビスフェノールFとエピクロルヒドリンから誘導されるビスフェノールF型エポキシ樹脂、ビスフェノールS型エポキシ樹脂、フェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、ビスフェノールAノボラック型エポキシ樹脂、ビスフェノールFノボラック型エポキシ樹脂、脂環式エポキシ樹脂、ジフェニルエーテル型エポキシ樹脂、ハイドロキノン型エポキシ樹脂、ナフタレン型エポキシ樹脂、ビフェニル型エポキシ樹脂、フルオレン型エポキシ樹脂、3官能型エポキシ樹脂や4官能型エポキシ樹脂などの多官能型エポキシ樹脂、グリシジルエステル型エポキシ樹脂、グリシジルアミン型エポキシ樹脂、ヒダントイン型エポキシ樹脂、イソシアヌレート型エポキシ樹脂、脂肪族鎖状エポキシ樹脂などがあり、これらのエポキシ樹脂はハロゲン化されていてもよく、水素添加されていてもよい。市販されているエポキシ樹脂製品としては、例えばジャパンエポキシレジン株式会社製のJERコート828、1001、801N、806、807、152、604、630、871、YX8000、YX8034、YX4000、DIC株式会社製のエピクロン830、EXA835LV、HP4032D、HP820、株式会社ADEKA製のEP4100シリーズ、EP4000シリーズ、EPUシリーズ、ダイセル化学株式会社製のセロキサイドシリーズ(2021、2021P、2083、2085、3000など)、エポリードシリーズ、EHPEシリーズ、新日鐵化学社製のYDシリーズ、YDFシリーズ、YDCNシリーズ、YDBシリーズ、フェノキシ樹脂(ビスフェノール類とエピクロルヒドリンより合成されるポリヒドロキシポリエーテルで両末端にエポキシ基を有する;YPシリーズなど)、ナガセケムテックス社製のデナコールシリーズ、共栄社化学社製のエポライトシリーズなどが挙げられるがこれらに限定されるものではない。これらのエポキシ樹脂は、2種以上を併用してもよい。 Examples of the polymer having one or more epoxy groups in the molecule include epoxy resins, such as bisphenol A type epoxy resin derived from bisphenol A and epichlorohydrin, and bisphenol F type epoxy derived from bisphenol F and epichlorohydrin. Resin, bisphenol S type epoxy resin, phenol novolac type epoxy resin, cresol novolac type epoxy resin, bisphenol A novolac type epoxy resin, bisphenol F novolac type epoxy resin, alicyclic epoxy resin, diphenyl ether type epoxy resin, hydroquinone type epoxy resin, Naphthalene type epoxy resin, biphenyl type epoxy resin, fluorene type epoxy resin, polyfunctional epoxy resin such as trifunctional epoxy resin and tetrafunctional epoxy resin, glycidyl ester type epoxy resin, glycidyl amine type epoxy resin, hydantoin type epoxy resin , Isocyanurate type epoxy resin, aliphatic chain epoxy resin, etc., and these epoxy resins may be halogenated or hydrogenated. Examples of commercially available epoxy resin products include JER Coat 828, 1001, 801N, 806, 807, 152, 604, 630, 871, YX8000, YX8034, YX4000, manufactured by Japan Epoxy Resin Co., Ltd. 830, EXA835LV, HP4032D, HP820, EP4100 series, EP4000 series, EPU series made by ADEKA Corporation, Celoxide side series (2021, 2021P, 2083, 2085, 3000, etc.) made by Daicel Chemical Co., Ltd., Epolide series, EHPE. Series, Nippon Steel Chemical YD series, YDF series, YDCN series, YDB series, phenoxy resin (polyhydroxypolyether synthesized from bisphenols and epichlorohydrin having epoxy groups at both ends; YP series, etc.), Examples include, but are not limited to, Denacol series manufactured by Nagase Chemtex and Epolite series manufactured by Kyoeisha Kagaku. Two or more of these epoxy resins may be used in combination.

 分子内にアルコキシル基を有する化合物としては、分子内に1個以上のアルコキシル基を有するものであれば特に制限なく、公知のものを使用できる。このような化合物としては、メラミン化合物、アミノ樹脂、シランカップリング剤などが代表として挙げられる。 The compound having an alkoxyl group in the molecule is not particularly limited as long as it has one or more alkoxyl groups in the molecule, and known compounds can be used. Representative examples of such a compound include a melamine compound, an amino resin, and a silane coupling agent.

 アルコキシ基、エポキシ基いずれかを含む化合物の配合量は、接着剤組成物の全量に対して、通常、30重量%以下であり、組成物中の化合物の含有量が多すぎると、接着性が低下し、落下試験に対する耐衝撃性が悪化する場合がある。組成物中の化合物の含有量は、20重量%以下であることがより好ましい。一方、耐水性の点から、組成物中、化合物を2重量%以上含有することが好ましく、5重量%以上含有することがより好ましい。 The compounding amount of the compound containing either an alkoxy group or an epoxy group is usually 30% by weight or less with respect to the total amount of the adhesive composition, and if the content of the compound in the composition is too large, the adhesiveness becomes poor. And the impact resistance to the drop test may deteriorate. The content of the compound in the composition is more preferably 20% by weight or less. On the other hand, from the viewpoint of water resistance, the composition preferably contains 2% by weight or more, and more preferably 5% by weight or more.

 本発明で使用する接着剤組成物が活性エネルギー線硬化性の場合には、シランカップリング剤は、活性エネルギー線硬化性の化合物を使用することが好ましいが、活性エネルギー線硬化性でなくても同様の耐水性を付与することができる。 When the adhesive composition used in the present invention is an active energy ray-curable compound, the silane coupling agent is preferably an active energy ray-curable compound, but is not an active energy ray-curable compound. Similar water resistance can be imparted.

 シランカップリング剤の具体例としては、活性エネルギー線硬化性の化合物としてビニルトリクロルシラン、ビニルトリメトキシシラン、ビニルトリエトキシシラン、2-(3,4エポキシシクロヘキシル)エチルトリメトキシシラン、3-グリシドキシプロピルトリメトキシシラン、3-グリシドキシプロピルメチルジエトキシシラン、3-グリシドキシプロピルトリエトキシシラン、p-スチリルトリメトキシシラン、3-メタクリロキシプロピルメチルジメトキシシラン、3-メタクリロキシプロピルトリメトキシシラン、3-メタクリロキシプロピルメチルジエトキシシラン、3-メタクリロキシプロピルトリエトキシシラン、3-アクリロキシプロピルトリメトキシシランなどが挙げられる。 Specific examples of the silane coupling agent include vinyl trichlorosilane, vinyl trimethoxysilane, vinyl triethoxysilane, 2-(3,4 epoxycyclohexyl)ethyl trimethoxysilane, and 3-glycid as the active energy ray-curable compound. Xypropyltrimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3-glycidoxypropyltriethoxysilane, p-styryltrimethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxy Examples thereof include silane, 3-methacryloxypropylmethyldiethoxysilane, 3-methacryloxypropyltriethoxysilane, and 3-acryloxypropyltrimethoxysilane.

 好ましくは、3-メタクリロキシプロピルトリメトキシシラン、3-アクリロキシプロピルトリメトキシシランである。 Preferred are 3-methacryloxypropyltrimethoxysilane and 3-acryloxypropyltrimethoxysilane.

 活性エネルギー線硬化性ではないシランカップリング剤の具体例としては、アミノ基を有するシランカップリング剤が好ましい。アミノ基を有するシランカップリング剤の具体例としては、γ-アミノプロピルトリメトキシシラン、γ-アミノプロピルトリエトキシシラン、γ-アミノプロピルトリイソプロポキシシラン、γ-アミノプロピルメチルジメトキシシラン、γ-アミノプロピルメチルジエトキシシラン、γ-(2-アミノエチル)アミノプロピルトリメトキシシラン、γ-(2-アミノエチル)アミノプロピルメチルジメトキシシラン、γ-(2-アミノエチル)アミノプロピルトリエトキシシラン、γ-(2-アミノエチル)アミノプロピルメチルジエトキシシラン、γ-(2-アミノエチル)アミノプロピルトリイソプロポキシシラン、γ-(2-(2-アミノエチル)アミノエチル)アミノプロピルトリメトキシシラン、γ-(6-アミノヘキシル)アミノプロピルトリメトキシシラン、3-(N-エチルアミノ)-2-メチルプロピルトリメトキシシラン、γ-ウレイドプロピルトリメトキシシラン、γ-ウレイドプロピルトリエトキシシラン、N-フェニル-γ-アミノプロピルトリメトキシシラン、N-ベンジル-γ-アミノプロピルトリメトキシシラン、N-ビニルベンジル-γ-アミノプロピルトリエトキシシラン、N-シクロヘキシルアミノメチルトリエトキシシラン、N-シクロヘキシルアミノメチルジエトキシメチルシラン、N-フェニルアミノメチルトリメトキシシラン、(2-アミノエチル)アミノメチルトリメトキシシラン、N,N’-ビス[3-(トリメトキシシリル)プロピル]エチレンジアミンなどのアミノ基含有シラン類;N-(1,3-ジメチルブチリデン)-3-(トリエトキシシリル)-1-プロパンアミンなどのケチミン型シラン類を挙げることができる。 As a specific example of a silane coupling agent that is not curable by active energy rays, a silane coupling agent having an amino group is preferable. Specific examples of the silane coupling agent having an amino group include γ-aminopropyltrimethoxysilane, γ-aminopropyltriethoxysilane, γ-aminopropyltriisopropoxysilane, γ-aminopropylmethyldimethoxysilane and γ-amino. Propylmethyldiethoxysilane, γ-(2-aminoethyl)aminopropyltrimethoxysilane, γ-(2-aminoethyl)aminopropylmethyldimethoxysilane, γ-(2-aminoethyl)aminopropyltriethoxysilane, γ- (2-Aminoethyl)aminopropylmethyldiethoxysilane, γ-(2-aminoethyl)aminopropyltriisopropoxysilane, γ-(2-(2-aminoethyl)aminoethyl)aminopropyltrimethoxysilane, γ- (6-Aminohexyl)aminopropyltrimethoxysilane, 3-(N-ethylamino)-2-methylpropyltrimethoxysilane, γ-ureidopropyltrimethoxysilane, γ-ureidopropyltriethoxysilane, N-phenyl-γ -Aminopropyltrimethoxysilane, N-benzyl-γ-aminopropyltrimethoxysilane, N-vinylbenzyl-γ-aminopropyltriethoxysilane, N-cyclohexylaminomethyltriethoxysilane, N-cyclohexylaminomethyldiethoxymethylsilane , N-phenylaminomethyltrimethoxysilane, (2-aminoethyl)aminomethyltrimethoxysilane, N,N'-bis[3-(trimethoxysilyl)propyl]ethylenediamine and other amino group-containing silanes; N-( Examples thereof include ketimine type silanes such as 1,3-dimethylbutylidene)-3-(triethoxysilyl)-1-propanamine.

 アミノ基を有するシランカップリング剤は、1種のみを用いてもよく、複数種を組み合わせて用いても良い。これらのうち、良好な接着性を確保するためには、γ-アミノプロピルトリメトキシシラン、γ-(2-アミノエチル)アミノプロピルトリメトキシシラン、γ-(2-アミノエチル)アミノプロピルメチルジメトキシシラン、γ-(2-アミノエチル)アミノプロピルトリエトキシシラン、γ-(2-アミノエチル)アミノプロピルメチルジエトキシシラン、N-(1,3-ジメチルブチリデン)-3-(トリエトキシシリル)-1-プロパンアミンが好ましい。 The silane coupling agent having an amino group may be used alone or in combination of two or more. Of these, γ-aminopropyltrimethoxysilane, γ-(2-aminoethyl)aminopropyltrimethoxysilane and γ-(2-aminoethyl)aminopropylmethyldimethoxysilane are used to ensure good adhesion. , Γ-(2-aminoethyl)aminopropyltriethoxysilane, γ-(2-aminoethyl)aminopropylmethyldiethoxysilane, N-(1,3-dimethylbutylidene)-3-(triethoxysilyl)- 1-propanamine is preferred.

 シランカップリング剤の配合量は、接着剤組成物の全量に対して、0.01~20重量%の範囲が好ましく、0.05~15重量%であることが好ましく、0.1~10重量%であることがさらに好ましい。20重量%を超える配合量の場合、接着剤組成物の保存安定性が悪化し、また0.1重量%未満の場合は接着耐水性の効果が十分発揮されないためである。 The content of the silane coupling agent is preferably 0.01 to 20% by weight, more preferably 0.05 to 15% by weight, and 0.1 to 10% by weight based on the total amount of the adhesive composition. % Is more preferable. This is because if the content is more than 20% by weight, the storage stability of the adhesive composition is deteriorated, and if it is less than 0.1% by weight, the effect of adhesive water resistance is not sufficiently exhibited.

 上記以外の活性エネルギー線硬化性ではないシランカップリング剤の具体例としては、3-ウレイドプロピルトリエトキシシラン、3-クロロプロピルトリメトキシシラン、3-メルカプトプロピルメチルジメトキシシラン、3-メルカプトプロピルトリメトキシシラン、ビス(トリエトキシシリルプロピル)テトラスルフィド、3-イソシアネートプロピルトリエトキシシラン、イミダゾールシランなどが挙げられる。 Specific examples of silane coupling agents other than the above which are not curable by active energy rays include 3-ureidopropyltriethoxysilane, 3-chloropropyltrimethoxysilane, 3-mercaptopropylmethyldimethoxysilane, 3-mercaptopropyltrimethoxysilane. Examples thereof include silane, bis(triethoxysilylpropyl)tetrasulfide, 3-isocyanatopropyltriethoxysilane, and imidazolesilane.

 本発明で使用する接着剤組成物がビニルエーテル基を有する化合物を含有する場合、偏光子と接着剤層との接着耐水性が向上するため好ましい。かかる効果が得られる理由は明らかではないが、化合物が有するビニルエーテル基が偏光子と相互作用することにより、偏光子と接着剤層との接着力が高まることが理由の一つであると推測される。偏光子と接着剤層との接着耐水性をさらに高めるためには、化合物はビニルエーテル基を有するラジカル重合性化合物であることが好ましい。また、化合物の含有量は、接着剤組成物の全量に対して0.1~19重量%含有することが好ましい。 It is preferable that the adhesive composition used in the present invention contains a compound having a vinyl ether group because the adhesive water resistance between the polarizer and the adhesive layer is improved. The reason why such an effect is obtained is not clear, but it is presumed that one of the reasons is that the vinyl ether group of the compound interacts with the polarizer to increase the adhesive force between the polarizer and the adhesive layer. R. The compound is preferably a radically polymerizable compound having a vinyl ether group in order to further enhance the water resistance of adhesion between the polarizer and the adhesive layer. The content of the compound is preferably 0.1 to 19% by weight based on the total amount of the adhesive composition.

 本発明で使用する接着剤組成物には、ケト-エノール互変異性を生じる化合物を含有させることができる。例えば、架橋剤を含む接着剤組成物または架橋剤を配合して使用され得る接着剤組成物において、上記ケト-エノール互変異性を生じる化合物を含む態様を好ましく採用することができる。これにより、有機金属化合物配合後における接着剤組成物の過剰な粘度上昇やゲル化、ならびにミクロゲル物の生成を抑制し、該組成物のポットライフを延長する効果が実現され得る。 The adhesive composition used in the present invention may contain a compound that produces keto-enol tautomerism. For example, in an adhesive composition containing a cross-linking agent or an adhesive composition that can be used by blending a cross-linking agent, an embodiment containing a compound that produces the keto-enol tautomerism can be preferably adopted. As a result, it is possible to realize an effect of suppressing an excessive increase in viscosity and gelation of the adhesive composition after the incorporation of the organometallic compound and the generation of a microgel product, and extending the pot life of the composition.

 上記ケト-エノール互変異性を生じる化合物としては、各種のβ-ジカルボニル化合物を用いることができる。具体例としては、アセチルアセトン、2,4-ヘキサンジオン、3,5―ヘプタンジオン、2-メチルヘキサン-3,5-ジオン、6-メチルヘプタン-2,4-ジオン、2,6-ジメチルヘプタン-3,5-ジオンなどのβ-ジケトン類;アセト酢酸メチル、アセト酢酸エチル、アセト酢酸イソプロピル、アセト酢酸tert-ブチルなどのアセト酢酸エステル類;プロピオニル酢酸エチル、プロピオニル酢酸エチル、プロピオニル酢酸イソプロピル、プロピオニル酢酸tert-ブチルなどのプロピオニル酢酸エステル類;イソブチリル酢酸エチル、イソブチリル酢酸エチル、イソブチリル酢酸イソプロピル、イソブチリル酢酸tert-ブチルなどのイソブチリル酢酸エステル類;マロン酸メチル、マロン酸エチルなどのマロン酸エステル類;などが挙げられる。なかでも好適な化合物として、アセチルアセトンおよびアセト酢酸エステル類が挙げられる。かかるケト-エノール互変異性を生じる化合物は、単独で使用してもよく、2種以上を組み合わせて使用してもよい。 As the compound that causes the keto-enol tautomerism, various β-dicarbonyl compounds can be used. Specific examples include acetylacetone, 2,4-hexanedione, 3,5-heptanedione, 2-methylhexane-3,5-dione, 6-methylheptane-2,4-dione and 2,6-dimethylheptane- Β-diketones such as 3,5-dione; acetoacetic acid esters such as methyl acetoacetate, ethyl acetoacetate, isopropyl acetoacetate and tert-butyl acetoacetate; ethyl propionyl acetate, ethyl propionyl acetate, isopropyl propionyl acetate, propionyl acetic acid Propionyl acetates such as tert-butyl; isobutyryl acetates such as ethyl isobutyryl acetate, ethyl isobutyryl acetate, isopropyl isobutyryl acetate, tert-butyl isobutyryl acetate; malonates such as methyl malonate and ethyl malonate; Can be mentioned. Among them, preferable compounds include acetylacetone and acetoacetic acid esters. Such keto-enol tautomeric compounds may be used alone or in combination of two or more.

 ケト-エノール互変異性を生じる化合物の使用量は、例えば有機金属化合物1重量部に対して0.05重量部~10重量部、好ましくは0.2重量部~3重量部(例えば0.3重量部~2重量部)とすることができる。上記化合物の使用量が有機金属化合物1重量部に対して0.05重量部未満であると、十分な使用効果が発揮され難くなる場合がある。一方、該化合物の使用量が有機金属化合物1重量部に対して10重量部を超えると、有機金属化合物に過剰に相互作用しすぎて目的とする耐水性を発現しにくくなる場合がある。 The amount of the compound that causes keto-enol tautomerism is, for example, 0.05 to 10 parts by weight, preferably 0.2 to 3 parts by weight (eg 0.3 Parts by weight to 2 parts by weight). When the amount of the above compound used is less than 0.05 parts by weight with respect to 1 part by weight of the organometallic compound, it may be difficult to exhibit a sufficient use effect. On the other hand, when the amount of the compound used exceeds 10 parts by weight with respect to 1 part by weight of the organometallic compound, it may interact with the organometallic compound excessively and it may be difficult to exhibit the desired water resistance.

 本発明の接着剤組成物には、ポリロタキサンを含有させることができる。上記ポリロタキサンは、環状分子と、該環状分子の開口部を貫通する直鎖状分子と、該直鎖状分子から該環状分子が脱離しないように該直鎖状分子の両端に配置される封鎖基と、を有する。環状分子は活性エネルギー線硬化性の官能基を有していることが好ましい。 The adhesive composition of the present invention may contain polyrotaxane. The polyrotaxane is composed of a cyclic molecule, a linear molecule penetrating through the opening of the cyclic molecule, and a blocking molecule arranged at both ends of the linear molecule so that the cyclic molecule is not detached from the linear molecule. And a group. The cyclic molecule preferably has an active energy ray-curable functional group.

 環状分子としては、その開口部に直鎖状分子が串刺し状に包接され、直鎖状分子上で移動可能な分子であり、活性エネルギー線重合性基を有するものであれば特に限定されない。なお、本明細書において、「環状分子」の「環状」は、実質的に「環状」であることを意味する。すなわち、直鎖状分子上で移動可能であれば、環状分子は完全には閉環でなくてもよい。 The cyclic molecule is not particularly limited as long as it is a molecule in which a linear molecule is included in the opening in a skewered manner and can move on the linear molecule and has an active energy ray-polymerizable group. In addition, in the present specification, “cyclic” of “cyclic molecule” means substantially “cyclic”. That is, the cyclic molecule may not be completely closed as long as it can move on the linear molecule.

 環状分子の具体例としては、環状ポリエーテル、環状ポリエステル、環状ポリエーテルアミン、環状ポリアミンなどの環状ポリマー、および、α-シクロデキストリン、β-シクロデキストリン、γ-シクロデキストリンなどのシクロデキストリンが好ましく挙げられる。なかでも、比較的入手が容易であり、かつ、封鎖基の種類を多数選択できることから、α-シクロデキストリン、β-シクロデキストリン、γ-シクロデキストリンなどのシクロデキストリンが好ましい。環状分子は、ポリロタキサン中または接着剤中で2種以上混在していてもよい。 Specific examples of the cyclic molecule include cyclic polymers such as cyclic polyethers, cyclic polyesters, cyclic polyether amines and cyclic polyamines, and cyclodextrins such as α-cyclodextrin, β-cyclodextrin and γ-cyclodextrin. To be Of these, cyclodextrins such as α-cyclodextrin, β-cyclodextrin and γ-cyclodextrin are preferable because they are relatively easily available and a large number of types of blocking groups can be selected. Two or more kinds of cyclic molecules may be mixed in the polyrotaxane or in the adhesive.

 本発明に用いられるポリロタキサンにおいて、上記環状分子は、活性エネルギー線重合性基を有する。これにより、ポリロタキサンと活性エネルギー線硬化性成分とが反応して、硬化後においても架橋点が可動である接着剤が得られ得る。環状分子が有する活性エネルギー線重合性基は、上記活性エネルギー線硬化性化合物と重合可能な基であればよく、例えば、(メタ)アクリロイル基、(メタ)アクリロイルオキシ基などのラジカル重合性基が挙げられる。 In the polyrotaxane used in the present invention, the cyclic molecule has an active energy ray-polymerizable group. As a result, the polyrotaxane and the active energy ray-curable component react with each other to obtain an adhesive whose crosslinking points are movable even after curing. The active energy ray-polymerizable group contained in the cyclic molecule may be any group capable of being polymerized with the active energy ray-curable compound, and examples thereof include radically polymerizable groups such as (meth)acryloyl group and (meth)acryloyloxy group. Can be mentioned.

 環状分子としてシクロデキストリンを使用する場合、活性エネルギー線重合性基は、好ましくはシクロデキストリンの水酸基に任意の適切なリンカーを介して導入される。ポリロタキサンが1分子中に有する活性エネルギー線重合性基の数は、好ましくは2個~1280個、より好ましくは50個~1000個、さらに好ましくは90個~900個である。 When using cyclodextrin as the cyclic molecule, the active energy ray-polymerizable group is preferably introduced into the hydroxyl group of cyclodextrin via any suitable linker. The number of active energy ray-polymerizable groups contained in one molecule of polyrotaxane is preferably 2 to 1280, more preferably 50 to 1000, and further preferably 90 to 900.

 環状分子には、疎水性修飾基が導入されていることが好ましい。疎水性修飾基の導入により、活性エネルギー線硬化性成分との相溶性が向上し得る。また、疎水性が付与されるので、偏光フィルムに用いられた場合に接着剤層と偏光子との界面への水の浸入を防止して、耐水性をより一層向上させ得る。疎水性修飾基としては、ポリエステル鎖、ポリアミド鎖、アルキル鎖、オキシアルキレン鎖、エーテル鎖などが挙げられる。具体例としては、WO2009/145073の[0027]~[0042]に記載の基が挙げられる。 It is preferable that a hydrophobic modifying group is introduced into the cyclic molecule. The introduction of the hydrophobic modifying group may improve the compatibility with the active energy ray-curable component. Further, since hydrophobicity is imparted, it is possible to prevent water from entering the interface between the adhesive layer and the polarizer when used for a polarizing film, and further improve the water resistance. Examples of the hydrophobic modifying group include polyester chains, polyamide chains, alkyl chains, oxyalkylene chains and ether chains. Specific examples thereof include the groups described in [0027] to [0042] of WO2009/145073.

 ポリロタキサンを含有した樹脂組成物を接着剤として使用した偏光フィルムは、耐水性に優れる。偏光フィルムの耐水性が向上される理由は定かではないが、以下のように推測される。すなわち、ポリロタキサンの環状分子の可動性に起因して架橋点が移動し得ること(いわゆる、滑車効果)により硬化後の接着剤に柔軟性が付与され、偏光子の表面凹凸への密着性が増した結果、偏光子と接着剤層との界面への水の侵入が防止されたものと考えられる。さらに、ポリロタキサンが疎水性修飾基を有することにより接着剤に疎水性が付与されたことも偏光子と接着剤層との界面への水の侵入防止に寄与したと考えられる。ポリロタキサンの含有量は、樹脂組成物に対し、2重量%~50重量%であることが好ましい。 A polarizing film using a resin composition containing polyrotaxane as an adhesive has excellent water resistance. The reason why the water resistance of the polarizing film is improved is not clear, but it is presumed as follows. That is, since the cross-linking point can move due to the mobility of the cyclic molecule of polyrotaxane (so-called pulley effect), flexibility is imparted to the cured adhesive, and the adhesion to the surface irregularities of the polarizer is increased. As a result, it is considered that the invasion of water into the interface between the polarizer and the adhesive layer was prevented. Furthermore, it is considered that the fact that the polyrotaxane has a hydrophobic modifying group to impart hydrophobicity to the adhesive also contributed to the prevention of water from entering the interface between the polarizer and the adhesive layer. The content of polyrotaxane is preferably 2% by weight to 50% by weight based on the resin composition.

 本発明においては、接着剤層形成のためにカチオン重合性接着剤組成物を使用してもよい。カチオン重合性接着剤組成物に使用されるカチオン重合性化合物としては、分子内にカチオン重合性官能基を1つ有する単官能カチオン重合性化合物と、分子内にカチオン重合性官能基を2つ以上有する多官能カチオン重合性化合物とに分類される。単官能カチオン重合性化合物は比較的液粘度が低いため、樹脂組成物に含有させることで樹脂組成物の液粘度を低下させることができる。また、単官能カチオン重合性化合物は各種機能を発現させる官能基を有している場合が多く、樹脂組成物に含有させることで樹脂組成物および/または樹脂組成物の硬化物に各種機能を発現させることができる。多官能カチオン重合性化合物は、樹脂組成物の硬化物を3次元架橋させることができるため樹脂組成物に含有させることが好ましい。単官能カチオン重合性化合物と多官能カチオン重合性化合物の比は、単官能カチオン重合性化合物100重量部に対して、多官能カチオン重合性化合物を10重量部から1000重量部の範囲で混合することが好ましい。カチオン重合性官能基としては、エポキシ基やオキセタニル基、ビニルエーテル基が挙げられる。エポキシ基を有する化合物としては、脂肪族エポキシ化合物、脂環式エポキシ化合物、芳香族エポキシ化合物が挙げられ、本発明のカチオン重合性接着剤組成物としては、硬化性や接着性に優れることから、脂環式エポキシ化合物を含有することが特に好ましい。脂環式エポキシ化合物としては、3,4-エポキシシクロヘキシルメチル-3,4-エポキシシクロヘキサンカルボキシレート、3,4-エポキシシクロヘキシルメチル-3,4-エポキシシクロヘキサンカルボキシレートのカプロラクトン変性物やトリメチルカプロラクトン変性物やバレロラクトン変性物などが挙げられ、具体的には、セロキサイド2021、セロキサイド2021A、セロキサイド2021P、セロキサイド2081、セロキサイド2083、セロキサイド2085(以上、ダイセル化学工業社製)、サイラキュアUVR-6105、サイラキュアUVR-6107、サイラキュア30、R-6110(以上、ダウ・ケミカル日本社製)などが挙げられる。オキセタニル基を有する化合物は、本発明のカチオン重合性接着剤組成物の硬化性を改善したり、該組成物の液粘度を低下させる効果があるため、含有させることが好ましい。オキセタニル基を有する化合物としては、3-エチル-3-ヒドロキシメチルオキセタン、1,4-ビス[(3-エチル-3-オキセタニル)メトキシメチル]ベンゼン、3-エチル-3-(フェノキシメチル)オキセタン、ジ[(3-エチル-3-オキセタニル)メチル]エーテル、3-エチル-3-(2-エチルヘキシロキシメチル)オキセタン、フェノールノボラックオキセタンなどが挙げられ、アロンオキセタンOXT-101、アロンオキセタンOXT-121、アロンオキセタンOXT-211、アロンオキセタンOXT-221、アロンオキセタンOXT-212(以上、東亞合成社製)などが市販されている。ビニルエーテル基を有する化合物は、本発明のカチオン重合性接着剤組成物の硬化性を改善したり、該組成物の液粘度を低下させる効果があるため、含有させることが好ましい。ビニルエーテル基を有する化合物としては、2-ヒドロキシエチルビニルエーテル、ジエチレングリコールモノビニルエーテル、4-ヒドロキシブチルビニルエーテル、ジエチレングリコールものビニルエーテル、トリエチレングリコールジビニルエーテル、シクロヘキサンジメタノールジビニルエーテル、シクロヘキサンジメタノールモノビニルエーテル、トリシクロデカンビニルエーテル、シクロヘキシルビニルエーテル、メトキシエチルビニルエーテル、エトキシエチルビニルエーテル、ペンタエリスリトール型テトラビニルエーテルなどが挙げられる。 In the present invention, a cationically polymerizable adhesive composition may be used for forming the adhesive layer. The cationically polymerizable compound used in the cationically polymerizable adhesive composition includes a monofunctional cationically polymerizable compound having one cationically polymerizable functional group in the molecule and two or more cationically polymerizable functional groups in the molecule. It is classified as a polyfunctional cationically polymerizable compound having. Since the monofunctional cationically polymerizable compound has a relatively low liquid viscosity, the liquid viscosity of the resin composition can be reduced by including it in the resin composition. In addition, monofunctional cationically polymerizable compounds often have functional groups that exert various functions, and when incorporated into the resin composition, various functions are exhibited in the resin composition and/or the cured product of the resin composition. Can be made. The polyfunctional cationically polymerizable compound is preferably contained in the resin composition because it can three-dimensionally crosslink the cured product of the resin composition. The ratio of the monofunctional cationically polymerizable compound and the polyfunctional cationically polymerizable compound is such that the polyfunctional cationically polymerizable compound is mixed in the range of 10 parts by weight to 1000 parts by weight with respect to 100 parts by weight of the monofunctional cationically polymerizable compound. Is preferred. Examples of the cationically polymerizable functional group include an epoxy group, an oxetanyl group, and a vinyl ether group. Examples of the compound having an epoxy group include an aliphatic epoxy compound, an alicyclic epoxy compound, and an aromatic epoxy compound.The cationically polymerizable adhesive composition of the present invention has excellent curability and adhesiveness, It is particularly preferable to contain an alicyclic epoxy compound. Examples of the alicyclic epoxy compound include 3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate and 3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate modified with caprolactone or trimethylcaprolactone. And valerolactone modified products, and specific examples thereof include Celoxide 2021, Celoxide 2021A, Celoxide 2021P, Celoxide 2081, Celoxide 2083, Celoxide 2085 (all manufactured by Daicel Chemical Industries, Ltd.), Cylacure UVR-6105, Cylacure UVR-. 6107, Syracure 30, R-6110 (above, manufactured by Dow Chemical Japan) and the like. The compound having an oxetanyl group is preferably contained because it has the effects of improving the curability of the cationically polymerizable adhesive composition of the present invention and decreasing the liquid viscosity of the composition. Examples of the compound having an oxetanyl group include 3-ethyl-3-hydroxymethyloxetane, 1,4-bis[(3-ethyl-3-oxetanyl)methoxymethyl]benzene, 3-ethyl-3-(phenoxymethyl)oxetane, Di[(3-ethyl-3-oxetanyl)methyl]ether, 3-ethyl-3-(2-ethylhexyloxymethyl)oxetane, phenol novolac oxetane and the like can be mentioned. Alone oxetane OXT-101, Alone oxetane OXT-121 , Aron oxetane OXT-211, Aron oxetane OXT-221, Aron oxetane OXT-212 (all manufactured by Toagosei Co., Ltd.) and the like are commercially available. The compound having a vinyl ether group is effective in improving the curability of the cationically polymerizable adhesive composition of the present invention and in reducing the liquid viscosity of the composition, and is therefore preferably contained. Examples of the compound having a vinyl ether group include 2-hydroxyethyl vinyl ether, diethylene glycol monovinyl ether, 4-hydroxybutyl vinyl ether, vinyl ether of diethylene glycol, triethylene glycol divinyl ether, cyclohexanedimethanol divinyl ether, cyclohexanedimethanol monovinyl ether, tricyclodecane vinyl ether. , Cyclohexyl vinyl ether, methoxyethyl vinyl ether, ethoxyethyl vinyl ether, pentaerythritol type tetravinyl ether and the like.

 カチオン重合性接着剤組成物は、硬化性成分として以上説明したエポキシ基を有する化合物、オキセタニル基を有する化合物、ビニルエーテル基を有する化合物から選ばれる少なくとも1つの化合物を含有し、これらはいずれもカチオン重合により硬化するものであることから、光カチオン重合開始剤が配合される。この光カチオン重合開始剤は、可視光線、紫外線、X線、電子線などの活性エネルギー線の照射によって、カチオン種またはルイス酸を発生し、エポキシ基やオキセタニル基の重合反応を開始する。光カチオン重合開始剤としては光酸発生剤と光塩基発生剤を使用することができ、後述の光酸発生剤が好適に使用される。また本発明で使用する接着剤組成物を可視光線硬化性で用いる場合には、特に380nm以上の光に対して高感度な光カチオン重合開始剤を用いることが好ましいが、光カチオン重合開始剤は一般に、300nm付近またはそれより短い波長域に極大吸収を示す化合物であるため、それより長い波長域、具体的には380nmより長い波長の光に極大吸収を示す光増感剤を配合することで、この付近の波長の光に感応し、光カチオン重合開始剤からのカチオン種または酸の発生を促進させることができる。光増感剤としては、例えば、アントラセン化合物、ピレン化合物、カルボニル化合物、有機硫黄化合物、過硫化物、レドックス系化合物、アゾおよびジアゾ化合物、ハロゲン化合物、光還元性色素などが挙げられ、これらは、2種類以上を混合して使用してもよい。特にアントラセン化合物は、光増感効果に優れるため好ましく、具体的にはアントラキュアUVS-1331、アントラキュアUVS-1221(川崎化成社製)が挙げられる。光増感剤の含有量は、0.1重量%~5重量%であることが好ましく、0.5重量%~3重量%であることがより好ましい。 The cationically polymerizable adhesive composition contains, as a curable component, at least one compound selected from the compound having an epoxy group, the compound having an oxetanyl group, and the compound having a vinyl ether group described above, all of which are cationically polymerized. The photo-cationic polymerization initiator is blended because it is cured by. This cationic photopolymerization initiator generates a cationic species or a Lewis acid by irradiation with active energy rays such as visible light, ultraviolet rays, X-rays, and electron beams, and initiates a polymerization reaction of epoxy groups and oxetanyl groups. As the photocationic polymerization initiator, a photoacid generator and a photobase generator can be used, and the photoacid generator described below is preferably used. When the adhesive composition used in the present invention is curable with visible light, it is preferable to use a cationic photopolymerization initiator having high sensitivity to light of 380 nm or more. In general, since it is a compound that exhibits maximum absorption in the wavelength range around 300 nm or shorter, it is possible to add a photosensitizer that exhibits maximum absorption in light of longer wavelength range, specifically, longer than 380 nm. It is possible to promote the generation of cationic species or acid from the photocationic polymerization initiator by being sensitive to light having a wavelength in the vicinity thereof. Examples of the photosensitizer include anthracene compounds, pyrene compounds, carbonyl compounds, organic sulfur compounds, persulfides, redox compounds, azo and diazo compounds, halogen compounds, photoreducible dyes, and the like. You may use it in mixture of 2 or more types. In particular, the anthracene compound is preferable because it has an excellent photosensitizing effect, and specific examples thereof include Anthracure UVS-1331 and Anthracure UVS-1221 (manufactured by Kawasaki Kasei). The content of the photosensitizer is preferably 0.1% by weight to 5% by weight, and more preferably 0.5% by weight to 3% by weight.

 <偏光子>本発明においては、高温高湿下の過酷な環境における光学耐久性向上の観点から、偏光子として厚みが3μm以上、15μm以下の薄型偏光子を用いることが好ましい。特に12μm以下であるのが好ましく、さらには10μm以下、特には8μm以下であるのが好ましい。このような薄型の偏光子は、厚みムラが少なく、視認性が優れており、また寸法変化が少ないため熱衝撃に対する耐久性に優れる。 <Polarizer> In the present invention, it is preferable to use a thin polarizer having a thickness of 3 μm or more and 15 μm or less as a polarizer from the viewpoint of improving optical durability in a severe environment under high temperature and high humidity. It is particularly preferably 12 μm or less, more preferably 10 μm or less, and particularly preferably 8 μm or less. Such a thin polarizer has little thickness unevenness and excellent visibility, and since it has little dimensional change, it has excellent durability against thermal shock.

 なお、薄型偏光子は一般に水分率が低く、具体的には水分率が15重量%以下であることが多い。このような低水分率の薄型偏光子は、前記の効果を有する反面、本発明において使用する易接着組成物中に含まれるホウ素含有化合物との反応性が低く、偏光子と接着剤層との接着性向上効果が十分でない場合がある。したがって、本発明に係る偏光フィルムの製造方法において、水分率が15重量%以下である偏光子を使用する場合、易接着組成物が水を含有することが好ましく、具体的には組成物の全量を100重量%としたとき、水の含有量は5~90重量%であることが好ましく、30~80重量%であることがより好ましい。 Note that thin polarizers generally have a low moisture content, and specifically, the moisture content is often 15% by weight or less. Such a low-moisture-content thin polarizer has the above-mentioned effects, but on the other hand, it has low reactivity with the boron-containing compound contained in the easy-adhesion composition used in the present invention, so that the polarizer and the adhesive layer are The effect of improving the adhesiveness may not be sufficient. Therefore, in the method for producing a polarizing film according to the present invention, when a polarizer having a water content of 15% by weight or less is used, the easily adhesive composition preferably contains water, and specifically, the total amount of the composition. Is 100% by weight, the water content is preferably 5 to 90% by weight, more preferably 30 to 80% by weight.

 偏光子は、ポリビニルアルコール系樹脂を用いたものが使用される。偏光子としては、例えば、ポリビニルアルコール系フィルム、部分ホルマール化ポリビニルアルコール系フィルム、エチレン・酢酸ビニル共重合体系部分ケン化フィルムなどの親水性高分子フィルムに、ヨウ素や二色性染料の二色性物質を吸着させて一軸延伸したもの、ポリビニルアルコールの脱水処理物やポリ塩化ビニルの脱塩酸処理物などのポリエン系配向フィルムなどが挙げられる。これらの中でも、ポリビニルアルコール系フィルムとヨウ素などの二色性物質からなる偏光子が好適である。 The polarizer used is a polyvinyl alcohol-based resin. Examples of the polarizer include hydrophilic polymer films such as polyvinyl alcohol film, partially formalized polyvinyl alcohol film, and ethylene/vinyl acetate copolymer partially saponified film, and dichroism of iodine or dichroic dye. Examples include polyene-based oriented films such as those obtained by adsorbing substances and uniaxially stretched, polyvinyl alcohol dehydration-treated products, polyvinyl chloride dehydrochlorination-treated products, and the like. Among these, a polarizer made of a polyvinyl alcohol film and a dichroic material such as iodine is preferable.

 ポリビニルアルコール系フィルムをヨウ素で染色し一軸延伸した偏光子は、例えば、ポリビニルアルコールをヨウ素の水溶液に浸漬することによって染色し、元長の3~7倍に延伸することで作製することができる。必要に応じてホウ酸や硫酸亜鉛、塩化亜鉛などを含んでいても良いし、ヨウ化カリウムなどの水溶液に浸漬することもできる。さらに必要に応じて染色前にポリビニルアルコール系フィルムを水に浸漬して水洗してもよい。ポリビニルアルコール系フィルムを水洗することでポリビニルアルコール系フィルム表面の汚れやブロッキング防止剤を洗浄することができるほかに、ポリビニルアルコール系フィルムを膨潤させることで染色のムラなどの不均一を防止する効果もある。延伸はヨウ素で染色した後に行っても良いし、染色しながら延伸しても良いし、また延伸してからヨウ素で染色しても良い。ホウ酸やヨウ化カリウムなどの水溶液や水浴中でも延伸することができる。 A polarizer in which a polyvinyl alcohol film is dyed with iodine and stretched uniaxially can be produced by, for example, dyeing polyvinyl alcohol by immersing it in an aqueous solution of iodine and stretching it to 3 to 7 times its original length. If necessary, boric acid, zinc sulfate, zinc chloride or the like may be contained, or the solution may be immersed in an aqueous solution of potassium iodide or the like. Further, if necessary, the polyvinyl alcohol film may be immersed in water and washed with water before dyeing. By washing the polyvinyl alcohol-based film with water, it is possible to wash the stains and anti-blocking agent on the surface of the polyvinyl alcohol-based film, and by swelling the polyvinyl alcohol-based film, the effect of preventing unevenness such as uneven dyeing is also provided. is there. Stretching may be performed after dyeing with iodine, stretching while dyeing, or stretching and then dyeing with iodine. Stretching can be carried out in an aqueous solution of boric acid or potassium iodide or in a water bath.

 偏光子はホウ酸を含有していることが延伸安定性や加湿信頼性の点から好ましい。また、偏光子に含まれるホウ酸含有量は、貫通クラックの発生抑制の観点から、偏光子全量に対して22重量%以下であるのが好ましく、20重量%以下であるのがさらに好ましい。延伸安定性や加湿信頼性の観点から、偏光子全量に対するホウ酸含有量は10重量%以上であることが好ましく、さらには12重量%以上であることが好ましい。 It is preferable that the polarizer contains boric acid in terms of stretching stability and humidification reliability. In addition, the content of boric acid contained in the polarizer is preferably 22% by weight or less, and more preferably 20% by weight or less, based on the total amount of the polarizer, from the viewpoint of suppressing the occurrence of through cracks. From the viewpoint of stretching stability and humidification reliability, the boric acid content is preferably 10% by weight or more, and more preferably 12% by weight or more, based on the total amount of the polarizer.

 薄型の偏光子としては、代表的には、特許第4751486号明細書、特許第4751481号明細書、特許第4815544号明細書、特許第5048120号明細書、国際公開第2014/077599号パンフレット、国際公開第2014/077636号パンフレット、などに記載されている薄型偏光子またはこれらに記載の製造方法から得られる薄型偏光子を挙げることができる。 As the thin polarizer, typically, Japanese Patent No. 4751486, Japanese Patent No. 4751481, Japanese Patent No. 4815544, Japanese Patent No. 5048120, International Publication No. 2014/077599 pamphlet, international Examples thereof include thin polarizers described in JP-A-2014/077636 pamphlet, and thin polarizers obtained by the manufacturing method described therein.

 前記薄型偏光子としては、積層体の状態で延伸する工程と染色する工程を含む製法の中でも、高倍率に延伸できて偏光性能を向上させることのできる点で、特許第4751486号明細書、特許第4751481号明細書、特許4815544号明細書に記載のあるようなホウ酸水溶液中で延伸する工程を含む製法で得られるものが好ましく、特に特許第4751481号明細書、特許4815544号明細書に記載のあるホウ酸水溶液中で延伸する前に補助的に空中延伸する工程を含む製法により得られるものが好ましい。これら薄型偏光子は、ポリビニルアルコール系樹脂(以下、PVA系樹脂ともいう)層と延伸用樹脂基材を積層体の状態で延伸する工程と染色する工程を含む製法による得ることができる。この製法であれば、PVA系樹脂層が薄くても、延伸用樹脂基材に支持されていることにより延伸による破断などの不具合なく延伸することが可能となる。 As the thin polarizer, even in a manufacturing method including a step of stretching and a step of dyeing in the state of a laminated body, in that it can be stretched at a high magnification and the polarization performance can be improved, Japanese Patent No. 4751486 Specification, Patent Those obtained by a production method including a step of stretching in an aqueous solution of boric acid as described in Japanese Patent No. 4751481 and Japanese Patent No. 4815544 are preferable, and particularly, those described in Japanese Patent Nos. 4751481 and 4815544 What is obtained by a production method including a step of auxiliary stretching in the air before stretching in a boric acid aqueous solution is preferable. These thin polarizers can be obtained by a production method including a step of stretching a polyvinyl alcohol-based resin (hereinafter, also referred to as PVA-based resin) layer and a stretching resin base material in a laminate state and a dyeing step. According to this production method, even if the PVA-based resin layer is thin, it can be stretched without trouble such as breakage due to stretching because it is supported by the stretching resin base material.

 <透明保護フィルム>
 透明保護フィルムとしては、透明性、機械的強度、熱安定性、水分遮断性、等方性などに優れるものが好ましい。例えば、ポリエチレンテレフタレートやポリエチレンナフタレートなどのポリエステル系ポリマー、ジアセチルセルロースやトリアセチルセルロースなどのセルロース系ポリマー、ポリメチルメタクリレートなどのアクリル系ポリマー、ポリスチレンやアクリロニトリル・スチレン共重合体(AS樹脂)などのスチレン系ポリマー、ポリカーボネート系ポリマーなどが挙げられる。また、ポリエチレン、ポリプロピレン、シクロ系ないしはノルボルネン構造を有するポリオレフィン、エチレン・プロピレン共重合体の如きポリオレフィン系ポリマー、塩化ビニル系ポリマー、ナイロンや芳香族ポリアミドなどのアミド系ポリマー、イミド系ポリマー、スルホン系ポリマー、ポリエーテルスルホン系ポリマー、ポリエーテルエーテルケトン系ポリマー、ポリフェニレンスルフィド系ポリマー、ビニルアルコール系ポリマー、塩化ビニリデン系ポリマー、ビニルブチラール系ポリマー、アリレート系ポリマー、ポリオキシメチレン系ポリマー、エポキシ系ポリマー、または上記ポリマーのブレンド物なども上記透明保護フィルムを形成するポリマーの例として挙げられる。透明保護フィルム中には任意の適切な添加剤が1種類以上含まれていてもよい。添加剤としては、例えば、紫外線吸収剤、酸化防止剤、滑剤、可塑剤、離型剤、着色防止剤、難燃剤、核剤、帯電防止剤、顔料、着色剤などが挙げられる。透明保護フィルム中の上記熱可塑性樹脂の含有量は、好ましくは50~100重量%、より好ましくは50~99重量%、さらに好ましくは60~98重量%、特に好ましくは70~97重量%である。透明保護フィルム中の上記熱可塑性樹脂の含有量が50重量%以下の場合、熱可塑性樹脂が本来有する高透明性などが十分に発現できないおそれがある。
<Transparent protective film>
As the transparent protective film, one having excellent transparency, mechanical strength, thermal stability, moisture barrier property, isotropic property and the like is preferable. For example, polyester polymers such as polyethylene terephthalate and polyethylene naphthalate, cellulose polymers such as diacetyl cellulose and triacetyl cellulose, acrylic polymers such as polymethyl methacrylate, styrene such as polystyrene and acrylonitrile-styrene copolymer (AS resin). Examples thereof include a polymer and a polycarbonate polymer. Further, polyethylene, polypropylene, polyolefins having a cyclo or norbornene structure, polyolefin polymers such as ethylene/propylene copolymer, vinyl chloride polymers, amide polymers such as nylon and aromatic polyamide, imide polymers, sulfone polymers. , Polyether sulfone-based polymer, polyether ether ketone-based polymer, polyphenylene sulfide-based polymer, vinyl alcohol-based polymer, vinylidene chloride-based polymer, vinyl butyral-based polymer, arylate-based polymer, polyoxymethylene-based polymer, epoxy-based polymer, or the above Blends of polymers and the like are also mentioned as examples of the polymer forming the transparent protective film. One or more kinds of any appropriate additive may be contained in the transparent protective film. Examples of the additive include an ultraviolet absorber, an antioxidant, a lubricant, a plasticizer, a release agent, an anti-coloring agent, a flame retardant, a nucleating agent, an antistatic agent, a pigment and a coloring agent. The content of the thermoplastic resin in the transparent protective film is preferably 50 to 100% by weight, more preferably 50 to 99% by weight, further preferably 60 to 98% by weight, and particularly preferably 70 to 97% by weight. .. When the content of the thermoplastic resin in the transparent protective film is 50% by weight or less, the high transparency originally possessed by the thermoplastic resin may not be sufficiently exhibited.

 また、透明保護フィルムとしては、特開2001-343529号公報(WO01/37007)に記載のポリマーフィルム、例えば、(A)側鎖に置換および/または非置換イミド基を有する熱可塑性樹脂と、側鎖に置換および/または非置換フェニルならびにニトリル基を有する熱可塑性樹脂を含有する樹脂組成物が挙げられる。具体例としてはイソブチレンとN-メチルマレイミドからなる交互共重合体とアクリロニトリル・スチレン共重合体とを含有する樹脂組成物のフィルムが挙げられる。フィルムは樹脂組成物の混合押出品などからなるフィルムを用いることができる。これらのフィルムは位相差が小さく、光弾性係数が小さいため偏光フィルムの歪みによるムラなどの不具合を解消することができ、また透湿度が小さいため、加湿耐久性に優れる。 Further, as the transparent protective film, a polymer film described in JP 2001-343529 A (WO01/37007), for example, (A) a thermoplastic resin having a substituted and/or unsubstituted imide group in its side chain, Resin compositions containing a thermoplastic resin having substituted and/or unsubstituted phenyl and nitrile groups in the chain are mentioned. A specific example is a film of a resin composition containing an alternating copolymer of isobutylene and N-methylmaleimide and an acrylonitrile/styrene copolymer. As the film, a film made of a mixed extruded product of a resin composition or the like can be used. Since these films have a small retardation and a small photoelastic coefficient, problems such as unevenness due to distortion of the polarizing film can be eliminated, and the moisture permeability is small, so that they are excellent in humidification durability.

 また、本発明では使用する透明保護フィルムの透湿度が150g/m/24h以下であることが好ましい。かかる構成によれば、偏光フィルム中に空気中の水分が入り難く、偏光フィルム自体の水分率変化を抑制することができる。その結果、保存環境により生じる偏光フィルムのカールや寸法変化を抑えることができる。 Further, in the present invention, the water vapor permeability of the transparent protective film used is preferably 150 g/m 2 /24 h or less. According to this structure, it is difficult for moisture in the air to enter the polarizing film, and it is possible to suppress a change in the moisture content of the polarizing film itself. As a result, curling and dimensional change of the polarizing film caused by the storage environment can be suppressed.

 偏光子の片面または両面に設けられる透明保護フィルムとしては、透明性、機械的強度、熱安定性、水分遮断性、等方性などに優れるものが好ましく、特に透湿度が150g/m/24h以下であるものがより好ましく、120g/m/24h以下のものが特に好ましく、5~70g/m/24h以下のものさらに好ましい。 The transparent protective film provided on one side or both sides of the polarizer is preferably one having excellent transparency, mechanical strength, thermal stability, moisture barrier property, isotropic property, etc., and particularly a water vapor transmission rate of 150 g/m 2 /24 h. The following are more preferable, those of 120 g/m 2 /24h or less are particularly preferable, and those of 5 to 70 g/m 2 /24h or less are more preferable.

 前記低透湿度を満足する透明保護フィルムの形成材料としては、例えば、ポリエチレンテレフタレートやポリエチレンナフタレートなどのポリエステル樹脂;ポリカーボネート樹脂;アリレート系樹脂;ナイロンや芳香族ポリアミドなどのアミド系樹脂;ポリエチレン、ポリプロピレン、エチレン・プロピレン共重合体の如きポリオレフィン系ポリマー、シクロ系ないしはノルボルネン構造を有する環状オレフィン系樹脂、(メタ)アクリル系樹脂、またはこれらの混合体を用いることができる。前記樹脂のなかでも、ポリカーボネート系樹脂、環状ポリオレフィン系樹脂、(メタ)アクリル系樹脂が好ましく、特に、環状ポリオレフィン系樹脂、(メタ)アクリル系樹脂が好ましい。 Examples of the material for forming the transparent protective film that satisfies the low moisture permeability include polyester resins such as polyethylene terephthalate and polyethylene naphthalate; polycarbonate resins; arylate resins; amide resins such as nylon and aromatic polyamides; polyethylene and polypropylene. A polyolefin-based polymer such as ethylene/propylene copolymer, a cyclo-based or cyclic olefin-based resin having a norbornene structure, a (meth)acrylic-based resin, or a mixture thereof can be used. Among the above resins, a polycarbonate resin, a cyclic polyolefin resin, and a (meth)acrylic resin are preferable, and a cyclic polyolefin resin and a (meth)acrylic resin are particularly preferable.

 透明保護フィルムの厚みは、適宜に決定しうるが、一般には強度や取扱性などの作業性、薄層性などの点より5~100μmが好ましい。特に10~60μmが好ましく、13~40μmがより好ましい。 The thickness of the transparent protective film can be appropriately determined, but in general, 5 to 100 μm is preferable from the viewpoint of workability such as strength and handleability, and thin layer property. Particularly, it is preferably 10 to 60 μm, more preferably 13 to 40 μm.

 前記透明保護フィルムは、正面位相差が40nm未満、かつ、厚み方向位相差が80nm未満であるものが、通常用いられる。正面位相差Reは、Re=(nx-ny)×d、で表わされる。厚み方向位相差Rthは、Rth=(nx-nz)×d、で表される。また、Nz係数は、Nz=(nx-nz)/(nx-ny)、で表される。[ただし、フィルムの遅相軸方向、進相軸方向および厚さ方向の屈折率をそれぞれnx、ny、nzとし、d(nm)はフィルムの厚みとする。遅相軸方向は、フィルム面内の屈折率の最大となる方向とする。]。なお、透明保護フィルムは、できるだけ色付きがないことが好ましい。厚み方向の位相差値が-90nm~+75nmである保護フィルムが好ましく用いられる。かかる厚み方向の位相差値(Rth)が-90nm~+75nmのものを使用することにより、透明保護フィルムに起因する偏光フィルムの着色(光学的な着色)をほぼ解消することができる。厚み方向位相差値(Rth)は、さらに好ましくは-80nm~+60nm、特に-70nm~+45nmが好ましい。 The transparent protective film having a front surface retardation of less than 40 nm and a thickness direction retardation of less than 80 nm is usually used. The front phase difference Re is represented by Re=(nx−ny)×d. The thickness direction retardation Rth is represented by Rth=(nx−nz)×d. The Nz coefficient is represented by Nz=(nx-nz)/(nx-ny). [However, the refractive indexes in the slow axis direction, the fast axis direction, and the thickness direction of the film are nx, ny, and nz, respectively, and d (nm) is the thickness of the film. The slow axis direction is the direction in which the in-plane refractive index of the film is maximized. ]. The transparent protective film preferably has as little color as possible. A protective film having a retardation value in the thickness direction of −90 nm to +75 nm is preferably used. By using a retardation value (Rth) in the thickness direction of −90 nm to +75 nm, coloring of the polarizing film (optical coloring) due to the transparent protective film can be almost eliminated. The retardation value (Rth) in the thickness direction is more preferably −80 nm to +60 nm, particularly preferably −70 nm to +45 nm.

 一方、前記透明保護フィルムとして、正面位相差が40nm以上および/または、厚み方向位相差が80nm以上の位相差を有する位相差板を用いることができる。正面位相差は、通常、40~200nmの範囲に、厚み方向位相差は、通常、80~300nmの範囲に制御される。透明保護フィルムとして位相差板を用いる場合には、当該位相差板が透明保護フィルムとしても機能するため、薄型化を図ることができる。 On the other hand, as the transparent protective film, a retardation plate having a front surface retardation of 40 nm or more and/or a thickness direction retardation of 80 nm or more can be used. The in-plane retardation is usually controlled in the range of 40 to 200 nm, and the thickness direction retardation is usually controlled in the range of 80 to 300 nm. When a retardation plate is used as the transparent protective film, the retardation plate also functions as a transparent protective film, so that the thickness can be reduced.

 位相差板としては、高分子素材を一軸または二軸延伸処理してなる複屈折性フィルム、液晶ポリマーの配向フィルム、液晶ポリマーの配向層をフィルムにて支持したものなどが挙げられる。位相差板の厚さも特に制限されないが、20~150μm程度が一般的である。高分子素材としては、例えば、ポリビニルアルコール、ポリビニルブチラール、ポリメチルビニルエーテル、ポリヒドロキシエチルアクリレート、ヒドロキシエチルセルロース、ヒドロキシプロピルセルロース、メチルセルロース、ポリカーボネート、ポリアリレート、ポリスルホン、ポリエチレンテレフタレート、ポリエチレンナフタレート、ポリエーテルスルホン、ポリフェニレンスルファイド、ポリフェニレンオキサイド、ポリアリルスルホン、ポリアミド、ポリイミド、ポリオレフィン、ポリ塩化ビニル、セルロース樹脂、環状ポリオレフィン樹脂(ノルボルネン系樹脂)、またはこれらの二元系、三元系各種共重合体、グラフト共重合体、ブレンド物などが挙げられる。これらの高分子素材は延伸などにより配向物(延伸フィルム)となる。 Examples of the retardation plate include a birefringent film obtained by uniaxially or biaxially stretching a polymer material, a liquid crystal polymer alignment film, and a liquid crystal polymer alignment layer supported by a film. The thickness of the retardation plate is not particularly limited, but is generally about 20 to 150 μm. As the polymer material, for example, polyvinyl alcohol, polyvinyl butyral, polymethyl vinyl ether, polyhydroxyethyl acrylate, hydroxyethyl cellulose, hydroxypropyl cellulose, methyl cellulose, polycarbonate, polyarylate, polysulfone, polyethylene terephthalate, polyethylene naphthalate, polyether sulfone, Polyphenylene sulfide, polyphenylene oxide, polyallyl sulfone, polyamide, polyimide, polyolefin, polyvinyl chloride, cellulose resin, cyclic polyolefin resin (norbornene resin), or binary or ternary copolymers thereof, graft copolymer Examples thereof include polymers and blends. These polymer materials become oriented materials (stretched film) by stretching.

 液晶ポリマーとしては、例えば、液晶配向性を付与する共役性の直線状原子団(メソゲン)がポリマーの主鎖や側鎖に導入された主鎖型や側鎖型の各種のものなどを挙げられる。主鎖型の液晶ポリマーの具体例としては、屈曲性を付与するスペーサー部でメソゲン基を結合した構造の、例えばネマチック配向性のポリエステル系液晶性ポリマー、ディスコティックポリマーやコレステリックポリマーなどが挙げられる。側鎖型の液晶ポリマーの具体例としては、ポリシロキサン、ポリアクリレート、ポリメタクリレートまたはポリマロネートを主鎖骨格とし、側鎖として共役性の原子団からなるスペーサー部を介してネマチック配向付与性のパラ置換環状化合物単位からなるメソゲン部を有するものなどが挙げられる。これらの液晶ポリマーは、例えば、ガラス板上に形成したポリイミドやポリビニルアルコールなどの薄膜の表面をラビング処理したもの、酸化ケイ素を斜方蒸着したものなどの配向処理面上に液晶性ポリマーの溶液を展開して熱処理することにより行われる。 Examples of the liquid crystal polymer include various kinds of main chain type and side chain type in which a conjugated linear atomic group (mesogen) that imparts liquid crystal orientation is introduced into the main chain or side chain of the polymer. .. Specific examples of the main chain type liquid crystal polymer include a nematically oriented polyester liquid crystal polymer, a discotic polymer and a cholesteric polymer having a structure in which a mesogenic group is bonded to a spacer portion that imparts flexibility. Specific examples of the side chain type liquid crystal polymer include polysiloxane, polyacrylate, polymethacrylate, or polymalonate as a main chain skeleton, and para-substitution for imparting nematic orientation through a spacer portion composed of a conjugated atomic group as a side chain. Examples thereof include those having a mesogen moiety composed of a cyclic compound unit. These liquid crystal polymers are, for example, those obtained by rubbing the surface of a thin film such as polyimide or polyvinyl alcohol formed on a glass plate, or a solution of the liquid crystalline polymer on the orientation-treated surface such as obliquely vapor-deposited silicon oxide. It is performed by developing and heat treating.

 位相差板は、例えば各種波長板や液晶層の複屈折による着色や視角などの補償を目的としたものなどの使用目的に応じた適宜な位相差を有するものであって良く、2種以上の位相差板を積層して位相差などの光学特性を制御したものなどであっても良い。 The retardation plate may be one having an appropriate retardation according to the purpose of use such as various wavelength plates or one for the purpose of compensating for the viewing angle and the like due to birefringence of the liquid crystal layer, and may be two or more kinds. It may be one in which retardation plates are laminated to control optical characteristics such as retardation.

 位相差板は、nx=ny>nz、nx>ny>nz、nx>ny=nz、nx>nz>ny、nz=nx>ny、nz>nx>ny、nz>nx=ny、の関係を満足するものが、各種用途に応じて選択して用いられる。なお、ny=nzとは、nyとnzが完全に同一である場合だけでなく、実質的にnyとnzが同じ場合も含む。 The retardation plate has a relationship of nx=ny>nz, nx>ny>nz, nx>ny=nz, nx>nz>ny, nz=nx>ny, nz>nx>ny, nz>nx=ny. Satisfactory ones are selected and used according to various applications. Note that ny=nz includes not only the case where ny and nz are completely the same, but also the case where ny and nz are substantially the same.

 例えば、nx>ny>nz、を満足する位相差板では、正面位相差は40~100nm、厚み方向位相差は100~320nm、Nz係数は1.8~4.5を満足するものを用いるのが好ましい。例えば、nx>ny=nz、を満足する位相差板(ポジティブAプレート)では、正面位相差は100~200nmを満足するものを用いるのが好ましい。例えば、nz=nx>ny、を満足する位相差板(ネガティブAプレート)では、正面位相差は100~200nmを満足するものを用いるのが好ましい。例えば、nx>nz>ny、を満足する位相差板では、正面位相差は150~300nm、Nz係数は0を超え~0.7を満足するものを用いるのが好ましい。また、前記の通り、例えば、nx=ny>nz、nz>nx>ny、またはnz>nx=ny、を満足するものを用いることができる。 For example, in the case of a retardation plate satisfying nx>ny>nz, a front retardation of 40 to 100 nm, a thickness direction retardation of 100 to 320 nm, and an Nz coefficient of 1.8 to 4.5 should be used. Is preferred. For example, as a retardation plate (positive A plate) satisfying nx>ny=nz, it is preferable to use a retardation plate having a front retardation of 100 to 200 nm. For example, as a retardation plate (negative A plate) satisfying nz=nx>ny, it is preferable to use a retardation plate having a front retardation of 100 to 200 nm. For example, in a retardation plate satisfying nx>nz>ny, it is preferable to use a retardation plate having a front retardation of 150 to 300 nm and an Nz coefficient of more than 0 to 0.7. Further, as described above, for example, those satisfying nx=ny>nz, nz>nx>ny, or nz>nx=ny can be used.

 透明保護フィルムは、適用される液晶表示装置に応じて適宜に選択できる。例えば、VA(VerticalAlignment,MVA,PVA含む)の場合は、偏光フィルムの少なくとも片方(セル側)の透明保護フィルムが位相差を有している方が望ましい。具体的な位相差として、Re=0~240nm、Rth=0~500nmの範囲である事が望ましい。三次元屈折率で言うと、nx>ny=nz、nx>ny>nz、nx>nz>ny、nx=ny>nz(ポジティブAプレート,二軸,ネガティブCプレート)の場合が望ましい。VA型では、ポジティブAプレートとネガティブCプレートの組み合わせ、または二軸フィルム1枚で用いるのが好ましい。液晶セルの上下に偏光フィルムを使用する際、液晶セルの上下ともに、位相差を有している、または上下いずれかの透明保護フィルムが位相差を有していてもよい。 The transparent protective film can be appropriately selected according to the applied liquid crystal display device. For example, in the case of VA (including Vertical Alignment, MVA, PVA), it is desirable that at least one (cell side) transparent protective film of the polarizing film has a retardation. As a concrete phase difference, it is desirable that Re=0 to 240 nm and Rth=0 to 500 nm. In terms of three-dimensional refractive index, it is desirable that nx>ny=nz, nx>ny>nz, nx>nz>ny, and nx=ny>nz (positive A plate, biaxial, negative C plate). In the VA type, it is preferable to use a combination of a positive A plate and a negative C plate, or a single biaxial film. When the polarizing films are used above and below the liquid crystal cell, both the upper and lower sides of the liquid crystal cell may have a retardation, or one of the upper and lower transparent protective films may have a retardation.

 例えば、IPS(In-Plane Switching,FFS含む)の場合、偏光フィルムの片方の透明保護フィルムが位相差を有している場合、有していない場合のいずれも使用できる。例えば、位相差を有していない場合は、液晶セルの上下(セル側)ともに位相差を有していない場合が望ましい。位相差を有している場合は、液晶セルの上下ともに位相差を有している場合、上下のいずれかが位相差を有している場合が望ましい(例えば、上側にnx>nz>nyの関係を満足する二軸フィルム、下側に位相差なしの場合や、上側にポジティブAプレート、下側にポジティブCプレートの場合)。位相差を有している場合、Re=-500~500nm、Rth=-500~500nmの範囲が望ましい。三次元屈折率で言うと、nx>ny=nz、nx>nz>ny、nz>nx=ny、nz>nx>ny(ポジティブAプレート,二軸,ポジティブCプレート)が望ましい。 For example, in the case of IPS (In-Plane Switching, including FFS), it is possible to use either the case where one transparent protective film of the polarizing film has a retardation or the case where it does not have a retardation. For example, when there is no phase difference, it is desirable that there is no phase difference above and below the liquid crystal cell (cell side). In the case of having a phase difference, it is desirable that both the upper and lower sides of the liquid crystal cell have a phase difference, and that either the upper side or the lower side of the liquid crystal cell has a phase difference (for example, nx>nz>ny on the upper side). A biaxial film satisfying the relationship, the case where there is no retardation on the lower side, the positive A plate on the upper side, and the positive C plate on the lower side). When it has a phase difference, it is preferable that Re=−500 to 500 nm and Rth=−500 to 500 nm. In terms of three-dimensional refractive index, nx>ny=nz, nx>nz>ny, nz>nx=ny, nz>nx>ny (positive A plate, biaxial, positive C plate) are desirable.

 透明保護フィルムは、その機械的強度や取扱性を補うため、剥離性基材をさらに積層していてもよい。剥離性基材は透明保護フィルムと偏光子を貼り合せる前もしくは後に、工程中もしくは別工程にて、透明保護フィルムと偏光子を含む積層体から剥離することができる。 The transparent protective film may further be laminated with a peelable base material to supplement its mechanical strength and handleability. The peelable substrate can be peeled from the laminate containing the transparent protective film and the polarizer in a step or in another step before or after attaching the transparent protective film and the polarizer.

 以下に、本発明に係る偏光フィルムの製造方法における各工程について説明する。 Each step in the method for producing a polarizing film according to the present invention will be described below.

 本発明に係る偏光フィルムの製造方法は、偏光子の少なくとも一方の面に、接着剤層を介して透明保護フィルムが設けられている偏光フィルムの製造方法であって、偏光子の接着剤層形成面側に易接着組成物を塗工する塗工工程を有する。 The method for producing a polarizing film according to the present invention is a method for producing a polarizing film, in which at least one surface of the polarizer is provided with a transparent protective film via an adhesive layer, and an adhesive layer for the polarizer is formed. There is a coating step of coating the easily adhesive composition on the surface side.

 なお偏光子および透明保護フィルムは、塗工工程前に表面改質処理を行ってもよい。特に偏光子の表面に表面改質処理を行うことが好ましい。表面改質処理としては、コロナ処理、プラズマ処理、エキシマ-処理およびフレーム処理などが挙げられ、特にコロナ処理であることが好ましい。コロナ処理を行うことで偏光子表面にカルボニル基やアミノ基などの反応性官能基が生成し、接着剤層との密着性が向上する。また、アッシング効果により表面の異物が除去されたり、表面の凹凸が軽減されたりして、外観特性に優れる偏光フィルムを作成することができる。 Note that the polarizer and the transparent protective film may be surface-modified before the coating process. Particularly, it is preferable to perform a surface modification treatment on the surface of the polarizer. Examples of the surface modification treatment include corona treatment, plasma treatment, excimer treatment and flame treatment, and corona treatment is particularly preferable. By performing the corona treatment, reactive functional groups such as carbonyl groups and amino groups are generated on the surface of the polarizer, and the adhesion with the adhesive layer is improved. Further, the ashing effect removes foreign matter on the surface and reduces irregularities on the surface, and thus a polarizing film having excellent appearance characteristics can be produced.

 <易接着組成物の塗工工程>
 本発明においては、偏光子の片面に易接着組成物を塗工してもよく、偏光子の両面に易接着組成物を塗工してもよい。偏光子の接着剤層形成面側に易接着組成物を塗工する方法としては、組成物の粘度や目的とする厚みによって適宜選択されるが、偏光子表面の異物除去や、塗工性の観点から、後計量塗工方式を用いることが好ましい。後計量塗工方式の具体例としては、グラビアロール塗工方式、フォワードロール塗工方式、エアナイフ塗工方式、ロッド/バー塗工方式などが挙げられる。これらの中でも、偏光子表面の異物除去や、塗工性の観点から、特にグラビアロール塗工方式が好ましい。
<Coating process of easily adhesive composition>
In the present invention, the easily adhesive composition may be applied to one side of the polarizer, or the easily adhesive composition may be applied to both sides of the polarizer. The method for applying the easy-adhesion composition to the adhesive layer forming surface of the polarizer is appropriately selected depending on the viscosity of the composition and the intended thickness, but removal of foreign matter on the surface of the polarizer and coating property From the viewpoint, it is preferable to use the post-measurement coating method. Specific examples of the post-metering coating method include a gravure roll coating method, a forward roll coating method, an air knife coating method, and a rod/bar coating method. Among these, the gravure roll coating method is particularly preferable from the viewpoint of removing foreign matters on the surface of the polarizer and coating properties.

 グラビアロール塗工方式において、グラビアロールの表面には、種々のパターンを形成可能であり、例えば、ハニカムメッシュパターン、台形パターン、格子パターン、ピラミッドパターンまたは斜線パターンなどが形成可能である。最終的に得られる偏光フィルムの外観欠点の発生を効果的に防止するためには、前記グラビアロールの表面に形成されたパターンがハニカムメッシュパターンであることが好ましい。ハニカムメッシュパターンの場合、易接着組成物塗工後の塗工面の面精度を高めるために、セル容積は1~5cm/mであることが好ましく、2~3cm/mであることが好ましい。同様に、易接着組成物塗工後の塗工面の面精度を高めるために、ロール1inchあたりのセル線数は200~3000線/inchであることが好ましい。また、偏光子の進行速度に対する、前記グラビアロールの回転速度比が、100~300%であることが好ましい。 In the gravure roll coating method, various patterns can be formed on the surface of the gravure roll, for example, a honeycomb mesh pattern, a trapezoidal pattern, a lattice pattern, a pyramid pattern, or a diagonal line pattern can be formed. In order to effectively prevent appearance defects of the finally obtained polarizing film, it is preferable that the pattern formed on the surface of the gravure roll is a honeycomb mesh pattern. In the case of the honeycomb mesh pattern, the cell volume is preferably 1 to 5 cm 3 /m 2 , and preferably 2 to 3 cm 3 /m 2 in order to improve the surface accuracy of the coated surface after coating the easily adhesive composition. Is preferred. Similarly, in order to improve the surface accuracy of the coated surface after coating the easy-adhesion composition, the number of cell lines per inch of the roll is preferably 200 to 3000 lines/inch. Further, the rotation speed ratio of the gravure roll to the traveling speed of the polarizer is preferably 100 to 300%.

 <易接着組成物の乾燥工程>
 本発明に係る偏光フィルムの製造方法では、偏光子の接着剤層形成面側に易接着組成物を塗工することにより、易接着層付偏光子を形成してもよく、易接着組成物の塗工工程の後、必要に応じて乾燥工程を設けることにより、易接着層付偏光子を形成してもよい。乾燥工程は当業者に公知の工程、例えば風乾工程、加熱工程、熱風風乾工程を使用することができる。
<Drying process of the easily adhesive composition>
In the method for producing a polarizing film according to the present invention, the adhesive layer-forming surface of the polarizer may be coated with the easy-adhesive composition to form a polarizer with an easy-adhesive layer. After the coating step, a polarizer with an easy-adhesion layer may be formed by optionally providing a drying step. As the drying step, a step known to those skilled in the art, for example, an air drying step, a heating step, or a hot air drying step can be used.

 本発明に係る偏光フィルムの製造方法は、易接着組成物の塗工工程、必要に応じて易接着組成物の乾燥工程を経由して易接着層付偏光子を形成した後、易接着層付偏光子の易接着層形成面および透明保護フィルムの少なくとも一方の面に、接着剤組成物を塗工する接着剤組成物の塗工工程と、偏光子および透明保護フィルムとを貼り合わせる貼合工程と、偏光子面側または透明保護フィルム面側から活性エネルギー線を照射して、接着剤組成物を硬化させることにより得られた接着剤層を介して、偏光子および透明保護フィルムを接着させる接着工程とを含む。 The method for producing a polarizing film according to the present invention comprises a step of applying an easy-adhesion composition, and optionally a step of drying the easy-adhesion composition to form a polarizer with an easy-adhesion layer, and then adding an easy-adhesion layer. At least one surface of the easily-adhesive layer forming surface of the polarizer and the transparent protective film, a step of applying an adhesive composition for applying the adhesive composition, and a step of laminating the polarizer and the transparent protective film together. And irradiating an active energy ray from the polarizer surface side or the transparent protective film surface side to bond the polarizer and the transparent protective film to each other via the adhesive layer obtained by curing the adhesive composition. And a process.

 <接着剤組成物の塗工工程>
 接着剤組成物を塗工する方法としては、組成物の粘度や目的とする厚みによって適宜選択され、例えば、リバースコーター、グラビアコーター(ダイレクト,リバースやオフセット)、バーリバースコーター、ロールコーター、ダイコーター、バーコーター、ロッドコーターなどが挙げられる。
<Coating process of adhesive composition>
The method for applying the adhesive composition is appropriately selected depending on the viscosity of the composition and the desired thickness, and examples thereof include a reverse coater, a gravure coater (direct, reverse or offset), a bar reverse coater, a roll coater, and a die coater. , A bar coater, a rod coater and the like.

 <貼合工程>
 上記のように塗工した接着剤組成物を介して、偏光子と透明保護フィルムとを貼り合わせる。偏光子と透明保護フィルムの貼り合わせは、ロールラミネーターなどにより行うことができる。
<Laminating process>
The polarizer and the transparent protective film are bonded together via the adhesive composition coated as described above. The lamination of the polarizer and the transparent protective film can be performed with a roll laminator or the like.

 <接着工程>
 偏光子と透明保護フィルムとを貼り合わせた後に、活性エネルギー線(電子線、紫外線、可視光線など)を照射し、接着剤組成物を硬化して接着剤層を形成する。活性エネルギー線(電子線、紫外線、可視光線など)の照射方向は、任意の適切な方向から照射することができる。好ましくは、透明保護フィルム側から照射する。偏光子側から照射すると、偏光子が活性エネルギー線(電子線、紫外線、可視光線など)によって劣化するおそれがある。
<Adhesion process>
After the polarizer and the transparent protective film are bonded together, active energy rays (electron beam, ultraviolet ray, visible light, etc.) are irradiated to cure the adhesive composition to form an adhesive layer. The active energy ray (electron beam, ultraviolet ray, visible ray, etc.) can be emitted from any appropriate direction. Irradiation is preferably performed from the transparent protective film side. When irradiated from the polarizer side, the polarizer may be deteriorated by active energy rays (electron rays, ultraviolet rays, visible rays, etc.).

 電子線を照射する場合の照射条件は、上記接着剤組成物を硬化しうる条件であれば、任意の適切な条件を採用できる。例えば、電子線照射は、加速電圧が好ましくは5kV~300kVであり、さらに好ましくは10kV~250kVである。加速電圧が5kV未満の場合、電子線が接着剤まで届かず硬化不足となるおそれがあり、加速電圧が300kVを超えると、試料を通る浸透力が強すぎて、透明保護フィルムや偏光子にダメージを与えるおそれがある。照射線量としては、5~100kGy、さらに好ましくは10~75kGyである。照射線量が5kGy未満の場合は、接着剤が硬化不足となり、100kGyを超えると、透明保護フィルムや偏光子にダメージを与え、機械的強度の低下や黄変を生じ、所定の光学特性を得ることができない。 The irradiation conditions for irradiating the electron beam can be any appropriate conditions as long as they can cure the adhesive composition. For example, the electron beam irradiation has an acceleration voltage of preferably 5 kV to 300 kV, more preferably 10 kV to 250 kV. If the accelerating voltage is less than 5 kV, the electron beam may not reach the adhesive and the curing may be insufficient. If the accelerating voltage exceeds 300 kV, the penetrating force through the sample is too strong and damages the transparent protective film and the polarizer. May be given. The irradiation dose is 5 to 100 kGy, more preferably 10 to 75 kGy. If the irradiation dose is less than 5 kGy, the adhesive will be insufficiently cured, and if it exceeds 100 kGy, the transparent protective film and the polarizer will be damaged, resulting in a decrease in mechanical strength and yellowing, and obtaining predetermined optical characteristics. I can't.

 電子線照射は、通常、不活性ガス中で照射を行うが、必要であれば大気中や酸素を少し導入した条件で行ってもよい。透明保護フィルムの材料によるが、酸素を適宜導入することによって、最初に電子線があたる透明保護フィルム面にあえて酸素阻害を生じさせ、透明保護フィルムへのダメージを防ぐことができ、接着剤にのみ効率的に電子線を照射させることができる。 Electron beam irradiation is usually performed in an inert gas, but if necessary, it may be performed in the atmosphere or under the condition that a small amount of oxygen is introduced. Depending on the material of the transparent protective film, by appropriately introducing oxygen, it is possible to cause oxygen inhibition on the surface of the transparent protective film to which the electron beam first hits, and it is possible to prevent damage to the transparent protective film. The electron beam can be efficiently irradiated.

 本発明に係る偏光フィルムの製造方法では、活性エネルギー線として、波長範囲380nm~450nmの可視光線を含むもの、特には波長範囲380nm~450nmの可視光線の照射量が最も多い活性エネルギー線を使用することが好ましい。紫外線、可視光線を使用する場合であって、紫外線吸収能を付与した透明保護フィルム(紫外線不透過型透明保護フィルム)を使用する場合、およそ380nmより短波長の光を吸収するため、380nmより短波長の光は接着剤組成物に到達せず、その重合反応に寄与しない。さらに、透明保護フィルムによって吸収された380nmより短波長の光は熱に変換され、透明保護フィルム自体が発熱し、偏光フィルムのカール・シワなど不良の原因となる。そのため、本発明において紫外線、可視光線を採用する場合、活性エネルギー線発生装置として380nmより短波長の光を発光しない装置を使用することが好ましく、より具体的には、波長範囲380~440nmの積算照度と波長範囲250~370nmの積算照度との比が100:0~100:50であることが好ましく、100:0~100:40であることがより好ましい。本発明に係る偏光フィルムの製造方法では、活性エネルギー線としては、ガリウム封入メタルハライドランプ、波長範囲380~440nmを発光するLED光源が好ましい。あるいは、低圧水銀灯、中圧水銀灯、高圧水銀灯、超高圧水銀灯、白熱電球、キセノンランプ、ハロゲンランプ、カーボンアーク灯、メタルハライドランプ、蛍光灯、タングステンランプ、ガリウムランプ、エキシマレーザーまたは太陽光などの紫外線と可視光線を含む光源を使用することができ、バンドパスフィルターを用いて380nmより短波長の紫外線を遮断して用いることもできる。偏光子と透明保護フィルムとの間の接着剤層の接着性能を高めつつ、偏光フィルムのカールを防止するためには、ガリウム封入メタルハライドランプを使用し、かつ380nmより短波長の光を遮断可能なバンドパスフィルターを介して得られた活性エネルギー線、またはLED光源を使用して得られる波長405nmの活性エネルギー線を使用することが好ましい。 In the method for producing a polarizing film according to the present invention, an active energy ray containing visible light in the wavelength range of 380 nm to 450 nm, particularly an active energy ray having the largest irradiation amount of the visible light in the wavelength range of 380 nm to 450 nm is used as the active energy ray. It is preferable. When using ultraviolet rays or visible rays, when using a transparent protective film (ultraviolet-ray-impermeable transparent protective film) having an ultraviolet absorbing ability, since it absorbs light having a wavelength shorter than about 380 nm, it is shorter than 380 nm. Light of a wavelength does not reach the adhesive composition and does not contribute to its polymerization reaction. Further, the light having a wavelength shorter than 380 nm absorbed by the transparent protective film is converted into heat, which causes the transparent protective film itself to generate heat, which causes defects such as curling and wrinkling of the polarizing film. Therefore, when ultraviolet rays or visible rays are used in the present invention, it is preferable to use an apparatus that does not emit light having a wavelength shorter than 380 nm as an active energy ray generator, and more specifically, an integrated wavelength range of 380 to 440 nm. The ratio of the illuminance to the integrated illuminance in the wavelength range of 250 to 370 nm is preferably 100:0 to 100:50, and more preferably 100:0 to 100:40. In the method for producing a polarizing film according to the present invention, the active energy ray is preferably a gallium-encapsulated metal halide lamp or an LED light source emitting light in the wavelength range of 380 to 440 nm. Or ultraviolet light such as low pressure mercury lamp, medium pressure mercury lamp, high pressure mercury lamp, ultra high pressure mercury lamp, incandescent lamp, xenon lamp, halogen lamp, carbon arc lamp, metal halide lamp, fluorescent lamp, tungsten lamp, gallium lamp, excimer laser or sunlight. A light source containing visible light may be used, and a bandpass filter may be used to block ultraviolet rays having a wavelength shorter than 380 nm. In order to prevent curling of the polarizing film while improving the adhesive performance of the adhesive layer between the polarizer and the transparent protective film, a gallium-encapsulated metal halide lamp is used, and light with a wavelength shorter than 380 nm can be blocked. It is preferable to use an active energy ray obtained through a bandpass filter or an active energy ray having a wavelength of 405 nm obtained by using an LED light source.

 紫外線または可視光線を照射する前に接着剤組成物を加温すること(照射前加温)が好ましく、その場合40℃以上に加温することが好ましく、50℃以上に加温することがより好ましい。また、紫外線または可視光線を照射後に活性エネルギー線硬化型接着剤組成物を加温すること(照射後加温)も好ましく、その場合40℃以上に加温することが好ましく、50℃以上に加温することがより好ましい。 It is preferable to heat the adhesive composition before irradiation with ultraviolet rays or visible light (pre-irradiation heating), in which case it is preferably heated to 40°C or higher, and more preferably to 50°C or higher. preferable. It is also preferable to heat the active energy ray-curable adhesive composition after irradiation with ultraviolet rays or visible light (heating after irradiation). In that case, it is preferable to heat to 40°C or higher, and to 50°C or higher. It is more preferable to heat.

 本発明で使用する接着剤組成物は、特に偏光子と波長365nmの光線透過率が5%未満である透明保護フィルムとを接着する接着剤層を形成する場合に好適に使用可能である。ここで、本発明で使用する接着剤組成物は、上記した一般式(3)の光重合開始剤を含有することによって、UV吸収能を有する透明保護フィルム越しに紫外線を照射して、接着剤層を硬化形成することができる。よって、偏光子の両面にUV吸収能を有する透明保護フィルムを積層した偏光フィルムにおいても、接着剤層を硬化させることができる。ただし、当然ながら、UV吸収能を有さない透明保護フィルムを積層した偏光フィルムにおいても、接着剤層を硬化させることができる。なお、UV吸収能を有する透明保護フィルムとは、380nmの光に対する透過率が10%未満である透明保護フィルムを意味する。 The adhesive composition used in the present invention can be suitably used particularly when forming an adhesive layer for adhering a polarizer and a transparent protective film having a light transmittance at a wavelength of 365 nm of less than 5%. Here, the adhesive composition used in the present invention contains the photopolymerization initiator represented by the general formula (3) to irradiate ultraviolet rays through the transparent protective film having the UV absorption ability to form an adhesive. The layer can be cured and formed. Therefore, the adhesive layer can be cured even in a polarizing film in which transparent protective films having UV absorbing ability are laminated on both sides of the polarizer. However, as a matter of course, the adhesive layer can be cured also in the polarizing film in which the transparent protective film having no UV absorbing ability is laminated. The transparent protective film having UV absorbing ability means a transparent protective film having a transmittance of 380 nm light of less than 10%.

 透明保護フィルムへのUV吸収能の付与方法としては、透明保護フィルム中に紫外線吸収剤を含有させる方法や、透明保護フィルム表面に紫外線吸収剤を含有する表面処理層を積層させる方法が挙げられる。 As a method of imparting UV absorbing ability to the transparent protective film, there are a method of incorporating an ultraviolet absorber in the transparent protective film and a method of laminating a surface treatment layer containing the ultraviolet absorber on the surface of the transparent protective film.

 紫外線吸収剤の具体例としては、例えば、従来公知のオキシベンゾフェノン系化合物、ベンゾトリアゾール系化合物、サリチル酸エステル系化合物、ベンゾフェノン系化合物、シアノアクリレート系化合物、ニッケル錯塩系化合物、トリアジン系化合物などが挙げられる。 Specific examples of the ultraviolet absorber include, for example, conventionally known oxybenzophenone compounds, benzotriazole compounds, salicylic acid ester compounds, benzophenone compounds, cyanoacrylate compounds, nickel complex salt compounds, triazine compounds and the like. ..

 本発明に係る偏光フィルムを連続ラインで製造する場合、ライン速度は、接着剤組成物の硬化時間によるが、好ましくは1~500m/min、より好ましくは5~300m/min、さらに好ましくは10~100m/minである。ライン速度が小さすぎる場合は、生産性が乏しい、または透明保護フィルムへのダメージが大きすぎ、耐久性試験などに耐えうる偏光フィルムが作製できない。ライン速度が大きすぎる場合は、硬化性樹脂組成物の硬化が不十分となり、目的とする接着性が得られない場合がある。 When the polarizing film according to the present invention is manufactured in a continuous line, the line speed depends on the curing time of the adhesive composition, but is preferably 1 to 500 m/min, more preferably 5 to 300 m/min, and further preferably 10 to It is 100 m/min. If the line speed is too low, the productivity is poor, or the transparent protective film is damaged too much, so that a polarizing film that can withstand a durability test or the like cannot be produced. If the line speed is too high, the curable resin composition may be insufficiently cured and the desired adhesiveness may not be obtained.

 <光学フィルム>
 本発明の偏光フィルムは、実用に際して他の光学層と積層した光学フィルムとして用いることができる。その光学層については特に限定はないが、例えば、位相差フィルム(1/2や1/4などの波長板を含む)、視覚補償フィルム、輝度向上フィルム、反射板や反透過板、などの液晶表示装置などの形成に用いられることのある光学層となるものがあげられる。
<Optical film>
In practical use, the polarizing film of the present invention can be used as an optical film laminated with another optical layer. Although the optical layer is not particularly limited, for example, a liquid crystal such as a retardation film (including a wave plate such as 1/2 or 1/4), a visual compensation film, a brightness enhancement film, a reflection plate or an anti-transmission plate. Examples thereof include those used as optical layers that are sometimes used for forming display devices and the like.

 前記位相差フィルムとしては、正面位相差が40nm以上および/または、厚み方向位相差が80nm以上の位相差を有するものを用いることができる。正面位相差は、通常、40~200nmの範囲に、厚み方向位相差は、通常、80~300nmの範囲に制御される。 As the retardation film, one having a front retardation of 40 nm or more and/or a thickness direction retardation of 80 nm or more can be used. The in-plane retardation is usually controlled in the range of 40 to 200 nm, and the thickness direction retardation is usually controlled in the range of 80 to 300 nm.

 位相差フィルムとしては、高分子素材を一軸または二軸延伸処理してなる複屈折性フィルム、液晶ポリマーの配向フィルム、液晶ポリマーの配向層をフィルムにて支持したものがあげられる。位相差フィルムの厚さも特に制限されないが、20~150μm程度が一般的である。 The retardation film includes a birefringent film obtained by uniaxially or biaxially stretching a polymer material, a liquid crystal polymer alignment film, and a liquid crystal polymer alignment layer supported by a film. The thickness of the retardation film is not particularly limited, but is generally about 20 to 150 μm.

 位相差フィルムとしては、下記式(1)ないし(3):
0.70<Re[450]/Re[550]<0.97・・・(1)
1.5×10-3<Δn<6×10-3・・・(2)
1.13<NZ<1.50・・・(3)
(式中、Re[450]およびRe[550]は、それぞれ、23℃における波長450nmおよび550nmの光で測定した位相差フィルムの面内の位相差値であり、Δnは位相差フィルムの遅相軸方向、進相軸方向の屈折率を、それぞれnx、nyとしたときのnx-nyである面内複屈折であり、NZはnzを位相差フィルムの厚み方向の屈折率としたときの、厚み方向複屈折であるnx-nzと面内複屈折であるnx-nyとの比である)を満足する逆波長分散型の位相差フィルムを用いてもよい。
The retardation film has the following formulas (1) to (3):
0.70<Re[450]/Re[550]<0.97 (1)
1.5×10-3<Δn<6×10-3 (2)
1.13<NZ<1.50...(3)
(In the formula, Re[450] and Re[550] are in-plane retardation values of the retardation film measured with light having a wavelength of 450 nm and 550 nm at 23° C., respectively, and Δn is a retardation of the retardation film. The in-plane birefringence is nx-ny, where nx and ny are the refractive indices in the axial direction and the fast axis direction, respectively, and NZ is the refractive index in the thickness direction of the retardation film when nz is the refractive index. An inverse wavelength dispersion type retardation film satisfying a ratio of nx-nz which is birefringence in the thickness direction and nx-ny which is in-plane birefringence may be used.

 前述した偏光フィルムや、偏光フィルムを少なくとも1層積層されている光学フィルムには、液晶セルなどの他部材と接着するための粘着層を設けることもできる。粘着層を形成する粘着剤は特に制限されないが、例えばアクリル系重合体、シリコーン系ポリマー、ポリエステル、ポリウレタン、ポリアミド、ポリエーテル、フッ素系やゴム系などのポリマーをベースポリマーとするものを適宜に選択して用いることができる。特に、アクリル系粘着剤の如く光学的透明性に優れ、適度な濡れ性と凝集性と接着性の粘着特性を示して、耐候性や耐熱性などに優れるものが好ましく用いうる。 The above-mentioned polarizing film or the optical film in which at least one layer of the polarizing film is laminated may be provided with an adhesive layer for adhering to other members such as a liquid crystal cell. The pressure-sensitive adhesive that forms the pressure-sensitive adhesive layer is not particularly limited, but for example, an acrylic polymer, a silicone-based polymer, polyester, polyurethane, polyamide, polyether, or a fluorine-based or rubber-based polymer as a base polymer is appropriately selected. Can be used. In particular, it is preferable to use an acrylic adhesive having excellent optical transparency, showing appropriate wettability, cohesiveness, adhesiveness, and adhesive properties, and having excellent weather resistance and heat resistance.

 粘着層は、異なる組成または種類などのものの重畳層として偏光フィルムや光学フィルムの片面または両面に設けることもできる。また両面に設ける場合に、偏光フィルムや光学フィルムの表裏において異なる組成や種類や厚みなどの粘着層とすることもできる。粘着層の厚みは、使用目的や接着力などに応じて適宜に決定でき、一般には1~500μmであり、1~200μmが好ましく、特に1~100μmが好ましい。 The adhesive layer may be provided on one side or both sides of the polarizing film or the optical film as a layer in which different compositions or types are laminated. Further, when it is provided on both surfaces, an adhesive layer having different composition, type and thickness may be provided on the front and back of the polarizing film or the optical film. The thickness of the pressure-sensitive adhesive layer can be appropriately determined depending on the purpose of use, adhesive strength, etc., and is generally 1 to 500 μm, preferably 1 to 200 μm, and particularly preferably 1 to 100 μm.

 粘着層の露出面に対しては、実用に供するまでの間、その汚染防止などを目的にセパレータが仮着されてカバーされる。これにより、通例の取扱状態で粘着層に接触することを防止できる。セパレータとしては、上記厚み条件を除き、例えばプラスチックフィルム、ゴムシート、紙、布、不織布、ネット、発泡シートや金属箔、それらのラミネート体などの適宜な薄葉体を、必要に応じシリコーン系や長鎖アルキル系、フッ素系や硫化モリブデンなどの適宜な剥離剤でコート処理したものなどの、従来に準じた適宜なものを用いうる。 The exposed surface of the adhesive layer is temporarily covered with a separator for the purpose of preventing its contamination until it is put into practical use. As a result, it is possible to prevent contact with the adhesive layer in the usual handling state. As the separator, excluding the above thickness conditions, for example, a plastic film, a rubber sheet, a paper, a cloth, a non-woven fabric, a net, a foamed sheet or a metal foil, an appropriate thin sheet such as a laminate thereof, and a silicone-based or long Appropriate conventional ones such as those coated with an appropriate release agent such as a chain alkyl type, a fluorine type or molybdenum sulfide may be used.

 <画像表示装置>
 本発明の偏光フィルムまたは光学フィルムは液晶表示装置などの各種装置の形成などに好ましく用いることができる。液晶表示装置の形成は、従来に準じて行いうる。すなわち液晶表示装置は一般に、液晶セルと偏光フィルムまたは光学フィルム、および必要に応じての照明システムなどの構成部品を適宜に組立てて駆動回路を組込むことなどにより形成されるが、本発明においては本発明による偏光フィルムまたは光学フィルムを用いる点を除いて特に限定はなく、従来に準じうる。液晶セルについても、例えばTN型やSTN型、π型などの任意なタイプのものを用いうる。
<Image display device>
The polarizing film or optical film of the present invention can be preferably used for forming various devices such as liquid crystal display devices. The liquid crystal display device can be formed in a conventional manner. That is, a liquid crystal display device is generally formed by appropriately assembling a liquid crystal cell and a polarizing film or an optical film, and optionally a component such as an illumination system and incorporating a driving circuit. There is no particular limitation except that the polarizing film or the optical film according to the invention is used, and the conventional method can be applied. The liquid crystal cell may be of any type such as TN type, STN type and π type.

 液晶セルの片側または両側に偏光フィルムまたは光学フィルムを配置した液晶表示装置や、照明システムにバックライトあるいは反射板を用いたものなどの適宜な液晶表示装置を形成することができる。その場合、本発明による偏光フィルムまたは光学フィルムは液晶セルの片側または両側に配置することができる。両側に偏光フィルムまたは光学フィルムを設ける場合、それらは同じものであってもよいし、異なるものであってもよい。さらに、液晶表示装置の形成に際しては、例えば拡散板、アンチグレア層、反射防止膜、保護板、プリズムアレイ、レンズアレイシート、光拡散板、バックライトなどの適宜な部品を適宜な位置に1層または2層以上配置することができる。 It is possible to form an appropriate liquid crystal display device such as a liquid crystal display device in which a polarizing film or an optical film is arranged on one side or both sides of a liquid crystal cell, or a device using a backlight or a reflector for an illumination system. In that case, the polarizing film or the optical film according to the present invention can be arranged on one side or both sides of the liquid crystal cell. When polarizing films or optical films are provided on both sides, they may be the same or different. Furthermore, when forming a liquid crystal display device, for example, a diffusion plate, an anti-glare layer, an antireflection film, a protective plate, a prism array, a lens array sheet, a light diffusion plate, a backlight, and other appropriate components are provided at appropriate positions in a single layer or Two or more layers can be arranged.

 以下に、本発明の実施例を記載するが、本発明の実施形態はこれらに限定されない。 Examples of the present invention will be described below, but the embodiments of the present invention are not limited thereto.

 <偏光子>
 まず、非晶性PET基材に9μm厚のPVA層が製膜された積層体を延伸温度130℃の空中補助延伸によって延伸積層体を生成し、次に、延伸積層体を染色によって着色積層体を生成し、さらに着色積層体を延伸温度65度のホウ酸水中延伸によって総延伸倍率が5.94倍になるように非晶性PET基材と一体に延伸された5μm厚のPVA層を含む光学フィルム積層体を生成した。このような2段延伸によって非晶性PET基材に製膜されたPVA層のPVA分子が高次に配向され、染色によって吸着されたヨウ素がポリヨウ素イオン錯体として一方向に高次に配向された薄型偏光子を構成する、厚さ5μmのPVA層を含む光学フィルム積層体を得た。薄型偏光子(PVA層)の水分率は10重量%であった。
<Polarizer>
First, a laminate in which a PVA layer having a thickness of 9 μm is formed on an amorphous PET substrate is subjected to auxiliary stretching in air at a stretching temperature of 130° C. to form a stretched laminate, and then the stretched laminate is dyed to obtain a colored laminate. And further comprising a 5 μm-thick PVA layer stretched integrally with the amorphous PET substrate so that the total stretching ratio becomes 5.94 times by stretching in water with boric acid at a stretching temperature of 65° C. An optical film laminate was produced. The PVA molecules in the PVA layer formed on the amorphous PET substrate by such a two-step stretching are highly oriented, and the iodine adsorbed by dyeing is highly oriented in one direction as a polyiodine ion complex. An optical film laminate including a PVA layer having a thickness of 5 μm, which constitutes a thin polarizer, was obtained. The water content of the thin polarizer (PVA layer) was 10% by weight.

 <透明保護フィルムA>
 特開2010-284840号公報の製造例1に記載のイミド化MS樹脂100重量部およびトリアジン系紫外線吸収剤(アデカ社製、商品名:T-712)0.62重量部を、2軸混練機にて220℃にて混合し、樹脂ペレットを作製した。得られた樹脂ペレットを、100.5kPa、100℃で12時間乾燥させ、単軸の押出機にてダイス温度270℃でTダイから押出してフィルム状に成形した(厚み160μm)。さらに当該フィルムを、その搬送方向に150℃の雰囲気下に延伸し(厚み80μm)、次いで水性ウレタン樹脂を含む易接着剤を塗布した後フィルム搬送方向と直交する方向に150℃の雰囲気下に延伸して、厚み40μmの透明保護フィルムAを得た。
<Transparent protective film A>
A twin-screw kneader was prepared by mixing 100 parts by weight of the imidized MS resin described in Production Example 1 of JP-A-2010-284840 and 0.62 parts by weight of a triazine-based UV absorber (manufactured by ADEKA CORPORATION, trade name: T-712). Were mixed at 220° C. to prepare resin pellets. The obtained resin pellet was dried at 100.5 kPa and 100° C. for 12 hours, and extruded from a T-die at a die temperature of 270° C. with a single-screw extruder to form a film (thickness 160 μm). Further, the film is stretched in the conveying direction in an atmosphere of 150° C. (thickness 80 μm), and then an easy adhesive containing an aqueous urethane resin is applied, and then stretched in an atmosphere of 150° C. in a direction orthogonal to the film conveying direction. Thus, a transparent protective film A having a thickness of 40 μm was obtained.

 <透明保護フィルムB>
 透明保護フィルムBとして、厚み60μmのトリアセチルセルロースフィルム(富士フィルム社製:フジタックTG60UL)を使用した。
<Transparent protective film B>
As the transparent protective film B, a triacetyl cellulose film having a thickness of 60 μm (Fujitac TG60UL manufactured by Fuji Film Co., Ltd.) was used.

 <活性エネルギー線>
 活性エネルギー線として、可視光線(ガリウム封入メタルハライドランプ) 照射装置:Fusion UV Systems,Inc社製Light HAMMER10 バルブ:Vバルブ ピーク照度:1600mW/cm、積算照射量1000/mJ/cm2(波長380~440nm)を使用した。なお、可視光線の照度は、Solatell社製Sola-Checkシステムを使用して測定した。
<Active energy ray>
As an active energy ray, visible light (metal halide lamp filled with gallium) Irradiation device: Fusion UV Systems, Light HAMMER10 manufactured by Inc. Bulb: V bulb Peak illuminance: 1600 mW/cm 2 , integrated irradiation amount 1000/mJ/cm 2 (wavelength 380 to 440 nm) )It was used. The illuminance of visible light was measured using a Sola-Check system manufactured by Solatell.

 (易接着組成物の調整)
 表1に記載の組成により、実施例1~10および比較例1~3で使用する易接着組成物を調整した。表1に記載の原料の詳細を以下に示す。
(1)ホウ素含有化合物
 3-アクリルアミドフェニルボロン酸;純正化学社製
(2)レベリング剤
 商品名「オルフィンEXP.4200」、日信化学工業社製
(3)沸点が85℃以上である、重合性基を有する単量体
 アクリロイルモルホリン(沸点158℃);商品名「ACMO」、興人社製
 エチレングリコールジアクリレート(エチレングリコール部位のn数≒9)(沸点197.3℃);商品名「ライトアクリレート9EG-A」、共栄社化学社製
 ヒドロキシエチルアクリルアミド(沸点124℃);商品名「HEAA」、興人社製
(4)沸点が85℃以上である有機溶剤
 ダイアセトンアルコール(沸点166℃)
 エチレングリコール(沸点197.3℃)
(5)希釈剤
 水(沸点100℃)
 イソプロピルアルコール(沸点82.4℃)
(Preparation of easily adhesive composition)
The easily adhesive compositions used in Examples 1 to 10 and Comparative Examples 1 to 3 were prepared according to the compositions shown in Table 1. Details of the raw materials shown in Table 1 are shown below.
(1) Boron-containing compound 3-acrylamidophenylboronic acid; manufactured by Junsei Chemical Co., Ltd. (2) Leveling agent Product name “Olfin EXP.4200”, manufactured by Nissin Chemical Industry Co., Ltd. (3) Polymerizable with a boiling point of 85° C. or higher Monomer having group Acryloylmorpholine (boiling point 158°C); trade name "ACMO", Kojinsha ethylene glycol diacrylate (n number of ethylene glycol sites ≈ 9) (boiling point 197.3°C); trade name "Light" Acrylate 9EG-A", hydroxyethyl acrylamide (boiling point: 124°C) manufactured by Kyoeisha Chemical Co., Ltd.; trade name "HEAA", Kojin Co., Ltd. (4) Organic solvent having a boiling point of 85°C or higher, diacetone alcohol (boiling point: 166°C)
Ethylene glycol (boiling point 197.3°C)
(5) Diluent water (boiling point 100°C)
Isopropyl alcohol (boiling point 82.4°C)

 (易接着組成物の塗工工程)
 グラビアロールを備えるグラビアロール塗工方式を使用して、上記偏光子の厚さ5μmのPVA層を含む光学フィルム積層体のPVA面に、表1に記載の易接着組成物を塗工し、25℃で1分間風乾燥させることにより易接着層付偏光子を作製した。各実施例および比較例の塗工工程において、易接着組成物塗工時の乾燥前厚み(Wet厚み)および乾燥後厚み(Dry厚み)を表1に示す。
(Coating process of easily adhesive composition)
Using the gravure roll coating method including a gravure roll, the easy-adhesion composition shown in Table 1 was applied to the PVA surface of the optical film laminate including the PVA layer having a thickness of 5 μm of the above polarizer, A polarizer with an easy-adhesion layer was produced by air-drying for 1 minute at ℃. Table 1 shows the thickness before drying (Wet thickness) and the thickness after drying (Dry thickness) at the time of coating the easy-adhesion composition in the coating process of each Example and Comparative Example.

 (塗工性評価)
 各実施例および比較例の塗工工程において、塗工時に横ダンが発生しなかった場合を〇、発生した場合を×と評価した。また、グラビアロールと偏光子とがスティッキングしなかった場合を〇、スティッキングした場合を×と評価した。結果を表1に示す。
(Coatability evaluation)
In the coating process of each of the examples and comparative examples, the case where no lateral dan was generated during coating was evaluated as ◯, and the case where lateral dan was generated was evaluated as x. Further, the case where the gravure roll and the polarizer were not sticking was evaluated as ◯, and the case where sticking was evaluated as x. The results are shown in Table 1.

 (接着剤組成物の調整)
 組成物の全量を100重量%としたとき、アクリロイルモルホリン43.0重量%、1,9-ノナンジオールジアクリレート(商品名「ライトアクリレート1.9ND-A」、共栄社化学社製)43.0重量%、(メタ)アクリルモノマーを重合してなるアクリル系オリゴマー(商品名「ARUFON UG4010」、東亞合成社製)9.7重量%、光開始剤であるジエチルチオキサントン(一般式(3)に記載の化合物、商品名「KAYACURE DETX-S」、日本化薬社製)2.9重量%、光重合開始剤である2-メチル-1-(4-メチルチオフェニル)-2-モルフォリノプロパン-1-オン(一般式(4)に記載の化合物、商品名「IRGACURE907」、BASF社製)1.4重量%を混合して50℃で1時間撹拌することにより、実施例および比較例で使用する接着剤組成物を調整した。
(Adjustment of adhesive composition)
Acryloylmorpholine 43.0% by weight, 1,9-nonanediol diacrylate (trade name "Light acrylate 1.9ND-A", manufactured by Kyoeisha Chemical Co., Ltd.) 43.0% by weight based on 100% by weight of the total composition %, an acrylic oligomer obtained by polymerizing a (meth)acrylic monomer (trade name “ARUFON UG4010”, manufactured by Toagosei Co., Ltd.), 9.7% by weight, and a photoinitiator diethylthioxanthone (described in general formula (3)). Compound, trade name "KAYACURE DETX-S", manufactured by Nippon Kayaku Co., Ltd.) 2.9% by weight, photopolymerization initiator 2-methyl-1-(4-methylthiophenyl)-2-morpholinopropane-1- Adhesion used in Examples and Comparative Examples by mixing 1.4% by weight of ON (the compound described in the general formula (4), trade name “IRGACURE907”, manufactured by BASF) at 50° C. for 1 hour. The agent composition was prepared.

 (偏光フィルムの作製)
 透明保護フィルムAの貼合面側に、MCDコーター(富士機械社製)(セル形状:ハニカム、グラビアロール線数:1000本/inch、回転速度140%/対ライン速)を用いて、上記接着剤組成物を厚み0.7μmになるように塗工し、未硬化の接着剤層を形成した。次いで、ロール機を用いて、上記易接着層付偏光子の易接着層面側から透明保護フィルムと貼り合わせた。その後、貼り合わせた透明保護フィルム側から、活性エネルギー線照射装置により上記可視光線を照射して、偏光子と透明保護フィルムとを接着させた後、70℃で3分間熱風乾燥し、偏光子のもう片側に積層されていた非晶性PET基材を剥離除去することにより、偏光子の片側に透明保護フィルムを有する偏光フィルムを得た。貼り合わせのライン速度は25m/minで行った。耐水接着性評価のため、透明保護フィルムBを使用し、前記と同様の方法により偏光フィルムを製造した。
(Production of polarizing film)
On the bonding surface side of the transparent protective film A, an MCD coater (manufactured by Fuji Kikai Co., Ltd.) (cell shape: honeycomb, gravure roll wire number: 1000/inch, rotation speed 140%/line speed) is used for the above adhesion. The agent composition was applied to a thickness of 0.7 μm to form an uncured adhesive layer. Then, using a roll machine, the polarizer with the easy-adhesion layer was attached to the transparent protective film from the side of the easy-adhesion layer. After that, the visible light rays are irradiated from the laminated transparent protective film side by an active energy ray irradiation device to bond the polarizer and the transparent protective film, and then dried with hot air at 70° C. for 3 minutes to obtain a polarizer. The amorphous PET base material laminated on the other side was peeled and removed to obtain a polarizing film having a transparent protective film on one side of the polarizer. The bonding line speed was 25 m/min. For evaluation of water-resistant adhesion, a transparent protective film B was used and a polarizing film was produced by the same method as described above.

 (耐水接着性評価(初期接着力))
 得られた偏光フィルムを偏光子の延伸方向と平行に200mm、直行方向に15mmの大きさに切り出し、偏光フィルムをガラス板に貼り合わせた。そして透明保護フィルムと偏光子との間にカッターナイフで切り込みを入れ、テンシロンにより、90度方向に保護フィルムと偏光子とを剥離速度300mm/minで剥離し、その剥離強度(N/15mm)を測定した。また、剥離後の剥離面の赤外吸収スペクトルをATR法によって測定し、剥離形態を下記の基準に基づき評価した。結果を表1に示す。
 〇:透明保護フィルムが材料破壊した場合または偏光子が材料破壊した場合
 ×:透明保護フィルムと接着剤層間とが界面剥離した場合、または偏光子と接着剤層間とが界面剥離した場合
(Water resistant adhesion evaluation (initial adhesion))
The obtained polarizing film was cut into a size of 200 mm parallel to the stretching direction of the polarizer and 15 mm in the orthogonal direction, and the polarizing film was attached to a glass plate. Then, a notch is made between the transparent protective film and the polarizer with a cutter knife, and the protective film and the polarizer are peeled off at a peeling speed of 300 mm/min in a 90° direction by a tensilon, and the peeling strength (N/15 mm) is obtained. It was measured. Further, the infrared absorption spectrum of the peeled surface after peeling was measured by the ATR method, and the peeled form was evaluated based on the following criteria. The results are shown in Table 1.
◯: When the material of the transparent protective film is destroyed or when the material of the polarizer is destroyed ×: When the interface between the transparent protective film and the adhesive layer is separated, or when the interface between the polarizer and the adhesive layer is separated

 (耐水接着性評価(冷水浸漬剥離試験))
 各例で得られた偏光フィルムを偏光子の延伸方向と平行に200mm、直行方向に20mmの大きさに切り出した。当該偏光フィルムを23℃の純水に24時間浸漬した後に取り出し乾いた布で拭き取った後、保護フィルムと偏光子との間にカッターナイフで切り込みを入れ、偏光フィルムをガラス板に貼り合わせた。テンシロンにより、90度方向に透明保護フィルムと偏光子とを剥離速度10m/minで剥離し、その剥離強度を測定した。なお、上記評価は、偏光フィルムを純水から取り出した後、1分以内に行った。結果を表1に示す。
(Water resistant adhesion evaluation (cold water immersion peel test))
The polarizing film obtained in each example was cut into a size of 200 mm parallel to the stretching direction of the polarizer and a size of 20 mm in the orthogonal direction. The polarizing film was immersed in pure water at 23° C. for 24 hours, taken out, and wiped with a dry cloth. Then, a notch was made between the protective film and the polarizer with a cutter knife, and the polarizing film was attached to a glass plate. The transparent protective film and the polarizer were peeled off at a peeling speed of 10 m/min in the 90° direction with Tensilon, and the peeling strength was measured. The above evaluation was performed within 1 minute after taking out the polarizing film from pure water. The results are shown in Table 1.

 (耐水接着性評価(過酷冷水浸漬剥離試験))
 各例で得られた偏光フィルムを偏光子の延伸方向と平行に200mm、直行方向に20mmの大きさに切り出した。当該偏光フィルムを23℃の純水に48時間浸漬した後に取り出し乾いた布で拭き取った後、保護フィルムと偏光子との間にカッターナイフで切り込みを入れ、偏光フィルムをガラス板に貼り合わせた。テンシロンにより、90度方向に透明保護フィルムと偏光子とを剥離速度10m/minで剥離し、その剥離強度を測定した。なお、上記評価は、偏光フィルムを純水から取り出した後、1分以内に行った。結果を表1に示す。
(Water-resistant adhesion evaluation (harsh cold water immersion peel test))
The polarizing film obtained in each example was cut into a size of 200 mm parallel to the stretching direction of the polarizer and a size of 20 mm in the orthogonal direction. The polarizing film was immersed in pure water at 23° C. for 48 hours, taken out, and wiped with a dry cloth. Then, a notch was made between the protective film and the polarizer with a cutter knife, and the polarizing film was attached to a glass plate. The transparent protective film and the polarizer were peeled off at a peeling speed of 10 m/min in the 90° direction with Tensilon, and the peeling strength was measured. The above evaluation was performed within 1 minute after taking out the polarizing film from pure water. The results are shown in Table 1.

Figure JPOXMLDOC01-appb-T000016
 
Figure JPOXMLDOC01-appb-T000016
 

Claims (13)

 偏光子の少なくとも一方の面に、接着剤層を介して透明保護フィルムが設けられている偏光フィルムの製造方法であって、
 前記偏光子の接着剤層形成面側に易接着組成物を塗工する塗工工程を有し、
 前記易接着組成物が、下記一般式(1):
Figure JPOXMLDOC01-appb-C000001
 で表される化合物(ただし、Xは反応性基を含む官能基であり、RおよびRはそれぞれ独立に、水素原子、置換基を有してもよい、脂肪族炭化水素基、アリール基、またはヘテロ環基を表す)と、沸点が85℃以上である有機溶剤および沸点が85℃以上である重合性基を有する単量体のいずれか一方またはその両方と、を含有することを特徴とする偏光フィルムの製造方法。
At least one surface of the polarizer, a method of manufacturing a polarizing film provided with a transparent protective film through an adhesive layer,
There is a coating step of coating an easily adhesive composition on the adhesive layer forming surface side of the polarizer,
The easily adhesive composition has the following general formula (1):
Figure JPOXMLDOC01-appb-C000001
(Wherein X is a functional group containing a reactive group, R 1 and R 2 are each independently a hydrogen atom, an aliphatic hydrocarbon group which may have a substituent, an aryl group) Or a heterocyclic group) and either one or both of an organic solvent having a boiling point of 85° C. or higher and a monomer having a polymerizable group having a boiling point of 85° C. or higher. And a method for manufacturing a polarizing film.
 前記一般式(1)で表される化合物が、下記一般式(1’)
Figure JPOXMLDOC01-appb-C000002
 で表される化合物(ただし、Yは有機基であり、X、RおよびRは前記と同じ)である請求項1に記載の偏光フィルムの製造方法。
The compound represented by the general formula (1) has the following general formula (1′)
Figure JPOXMLDOC01-appb-C000002
The method for producing a polarizing film according to claim 1, wherein the compound is represented by the formula (wherein Y is an organic group and X, R 1 and R 2 are the same as above).
 前記一般式(1)で表される化合物が有する反応性基が、(メタ)アクリルアミド基、α,β-不飽和カルボニル基、ビニル基、ビニルエーテル基、エポキシ基、オキセタン基、アミノ基、アルデヒド基、メルカプト基、およびハロゲン基からなる群より選択される少なくとも1種の反応性基である請求項1または2に記載の偏光フィルムの製造方法。 The reactive group contained in the compound represented by the general formula (1) is a (meth)acrylamide group, α,β-unsaturated carbonyl group, vinyl group, vinyl ether group, epoxy group, oxetane group, amino group, aldehyde group. The method for producing a polarizing film according to claim 1, wherein the polarizing film is at least one reactive group selected from the group consisting of, a mercapto group, and a halogen group.  前記偏光子の水分率が15重量%以下である請求項1~3のいずれかに記載の偏光フィルムの製造方法。 The method for producing a polarizing film according to any one of claims 1 to 3, wherein the water content of the polarizer is 15% by weight or less.  前記易接着組成物が水を含有する請求項1~4のいずれかに記載の偏光フィルムの製造方法。 The method for producing a polarizing film according to any one of claims 1 to 4, wherein the easily adhesive composition contains water.  前記塗工工程が、後計量塗工方式を用いて前記易接着組成物を塗工する工程である請求項1~5のいずれかに記載の偏光フィルムの製造方法。 The method for producing a polarizing film according to any one of claims 1 to 5, wherein the coating step is a step of coating the easily adhesive composition using a post-measurement coating method.  前記後計量塗工方式がグラビアロールを使用したグラビアロール塗工方式である請求項6に記載の偏光フィルムの製造方法。 The method for producing a polarizing film according to claim 6, wherein the post-measurement coating method is a gravure roll coating method using a gravure roll.  偏光子の少なくとも一方の面に易接着層が形成された易接着層付偏光子であって、
 前記易接着層が、下記一般式(1):
Figure JPOXMLDOC01-appb-C000003
 で表される化合物(ただし、Xは反応性基を含む官能基であり、RおよびRはそれぞれ独立に、水素原子、置換基を有してもよい、脂肪族炭化水素基、アリール基、またはヘテロ環基を表す)と、沸点が85℃以上である有機溶剤および沸点が85℃以上である重合性基を有する単量体のいずれか一方またはその両方と、を含有することを特徴とする易接着層付偏光子。
A polarizer with an easily adhesive layer in which an easily adhesive layer is formed on at least one surface of the polarizer,
The easily adhesive layer has the following general formula (1):
Figure JPOXMLDOC01-appb-C000003
(Wherein X is a functional group containing a reactive group, R 1 and R 2 are each independently a hydrogen atom, an aliphatic hydrocarbon group which may have a substituent, an aryl group) Or a heterocyclic group) and either one or both of an organic solvent having a boiling point of 85° C. or higher and a monomer having a polymerizable group having a boiling point of 85° C. or higher. A polarizer with an easy-adhesion layer.
 前記一般式(1)で表される化合物が、下記一般式(1’)
Figure JPOXMLDOC01-appb-C000004
 で表される化合物(ただし、Yは有機基であり、X、RおよびRは前記と同じ)である請求項8に記載の易接着層付偏光子。
The compound represented by the general formula (1) has the following general formula (1′)
Figure JPOXMLDOC01-appb-C000004
The polarizer with an easy-adhesion layer according to claim 8, which is a compound represented by the formula (wherein Y is an organic group and X, R 1 and R 2 are the same as above).
 前記一般式(1)で表される化合物が有する反応性基が、(メタ)アクリルアミド基、α,β-不飽和カルボニル基、ビニル基、ビニルエーテル基、エポキシ基、オキセタン基、アミノ基、アルデヒド基、メルカプト基、およびハロゲン基からなる群より選択される少なくとも1種の反応性基である請求項8または9に記載の易接着層付偏光子。 The reactive group contained in the compound represented by the general formula (1) is a (meth)acrylamide group, α,β-unsaturated carbonyl group, vinyl group, vinyl ether group, epoxy group, oxetane group, amino group, aldehyde group. The polarizer with an easy-adhesion layer according to claim 8, which is at least one reactive group selected from the group consisting of a mercapto group, and a halogen group.  請求項8~10のいずれかに記載の易接着層付偏光子の易接着層形成面に、接着剤層を介して透明保護フィルムが設けられていることを特徴とする偏光フィルム。 A polarizing film, characterized in that a transparent protective film is provided on the surface of the polarizer with the easily adhesive layer according to any one of claims 8 to 10 on which the easily adhesive layer is formed, via an adhesive layer.  請求項11に記載の偏光フィルムが、少なくとも1枚積層されていることを特徴とする光学フィルム。 An optical film comprising at least one polarizing film according to claim 11 laminated.  請求項11に記載の偏光フィルム、および/または請求項12に記載の光学フィルムが用いられていることを特徴とする画像表示装置。
 
An image display device comprising the polarizing film according to claim 11 and/or the optical film according to claim 12.
PCT/JP2019/035208 2019-02-26 2019-09-06 Method for producing polarizing film, polarizing element with highly adhesive layer, polarizing film, optical film, and image display device Ceased WO2020174728A1 (en)

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