WO2020162259A1 - 光学材料用樹脂組成物、光学フィルム及び表示装置 - Google Patents
光学材料用樹脂組成物、光学フィルム及び表示装置 Download PDFInfo
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- WO2020162259A1 WO2020162259A1 PCT/JP2020/002900 JP2020002900W WO2020162259A1 WO 2020162259 A1 WO2020162259 A1 WO 2020162259A1 JP 2020002900 W JP2020002900 W JP 2020002900W WO 2020162259 A1 WO2020162259 A1 WO 2020162259A1
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- styrene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L1/00—Compositions of cellulose, modified cellulose or cellulose derivatives
- C08L1/08—Cellulose derivatives
- C08L1/10—Esters of organic acids, i.e. acylates
- C08L1/12—Cellulose acetate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L1/00—Compositions of cellulose, modified cellulose or cellulose derivatives
- C08L1/02—Cellulose; Modified cellulose
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/18—Homopolymers or copolymers of aromatic monomers containing elements other than carbon and hydrogen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/14—Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur, or oxygen atoms in addition to the carboxy oxygen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/13363—Birefringent elements, e.g. for optical compensation
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/02—Details
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/8791—Arrangements for improving contrast, e.g. preventing reflection of ambient light
Definitions
- the present invention relates to a resin composition for optical materials, an optical film and a display device.
- optical films used for displays are required not only to have transparency but also to have functionality for improving image quality.
- a liquid crystal display device is required to have a viewing angle expansion function, and in order to prevent a decrease in contrast due to light leakage when viewed from an oblique direction, a conventional retardation film is stacked on a polarizer protective film to provide a visual field. Corner compensation has been attempted.
- a polarizer protective film with a retardation function in which two film functions of a polarizer protective film and a retardation film are integrated into one film, has become mainstream. There is.
- the polarizer protective film with a retardation function has optical anisotropy to exhibit a retardation in the thickness direction and compensates for the viewing angle of the liquid crystal display device.
- the phase difference adjusting agent includes a “phase difference increasing agent” that increases Rth in the positive direction and a “phase difference reducing agent” that increases Rth in the negative direction.
- the positive or negative retardation is defined as showing a positive retardation that the refractive index in the molecular chain axis direction of the film is increased by stretching, the refractive index in the direction orthogonal to the molecular chain axis of the film Increasing it is defined as showing a negative phase difference.
- the retardation adjuster capable of increasing the absolute value of the fluctuation amount of Rth, the wider the range in which Rth of the polarizer protective film can be adjusted, the thinner the polarizer protective film becomes. Can also be used.
- the cellulose resin film is excellent in transparency, optical isotropy and toughness, and is combined with polyvinyl alcohol (hereinafter sometimes referred to as “PVA”) which is a material for a polarizer of a liquid crystal display device such as a television and a notebook computer. Since it has good adhesiveness, it is generally used as a protective film for a polarizer that constitutes a polarizing plate of a liquid crystal display device.
- PVA polyvinyl alcohol
- retardation reducing agents that impart a negative retardation to a cellulose resin film, and development of a retardation reducing agent for a cellulose resin film has been demanded.
- Patent Documents 1-3 disclose an optical film in which polymethyl methacrylate is added to a cellulose resin as a retardation reducing agent, but the retardation reducing effect is not sufficient, and further retardation reduction is required. It was
- the problem to be solved by the present invention is to provide a resin composition for an optical material, which has high transparency, expression of negative retardation, and storage stability.
- the problem to be solved by the present invention is to provide an optical film having high transparency, negative retardation and performance stability.
- a polymer of styrene having a hydroxyl group or a styrene derivative excluding styrene having a hydroxyl group and a (meth)acrylic acid ester having a hydroxyl group.
- the styrene derivative other than styrene having a hydroxyl group and having a number average molecular weight of 5,000 or less has high compatibility with a cellulose resin
- a cellulose resin For an optical material containing one or more selected from a polymer of cellulose resin and styrene having a hydroxyl group, and a copolymer of a styrene derivative excluding styrene having a hydroxyl group and a (meth)acrylic acid ester having a hydroxyl group.
- the resin composition has high transparency and the expression of negative retardation and storage stability, and the optical film obtained from the composition has high transparency and negative retardation, and deterioration of optical properties over time.
- the present invention has been completed by finding out that it has a performance stability that prevents
- the present invention provides a cellulose resin (A), a copolymer of styrene having a hydroxyl group (B1) and a copolymer of a styrene derivative other than styrene having a hydroxyl group and a (meth)acrylic acid ester having a hydroxyl group ( And a copolymer of styrene having a hydroxyl group (B1), a styrene derivative other than styrene having a hydroxyl group, and a (meth)acrylic acid ester having a hydroxyl group.
- the content of the styrene derivative excluding styrene having a hydroxyl group in the polymer (B2) is 40 mol% or less, and the styrene polymer (B1) having a hydroxyl group, the styrene derivative excluding styrene having a hydroxyl group, and a hydroxyl group.
- the present invention relates to a resin composition for optical materials in which the number average molecular weight of the (meth)acrylic acid ester-containing copolymer (B2) is 5000 or less.
- the present invention it is possible to provide a resin composition for an optical material, which has high transparency, expression of negative retardation, and storage stability.
- the present invention can provide an optical film having high transparency, negative retardation and performance stability.
- the resin composition for an optical material of the present invention comprises a cellulose resin (A), a styrene polymer (B1) having a hydroxyl group, a styrene derivative other than styrene having a hydroxyl group, and a (meth)acrylic acid ester having a hydroxyl group. And one or more selected from the copolymers (B2) of (1) and a styrene derivative (B1) having a hydroxyl group, a styrene derivative other than the styrene having a hydroxyl group, and a (meth)acryl having a hydroxyl group.
- the content of the styrene derivative excluding styrene having a hydroxyl group in the acid ester copolymer (B2) is 40 mol% or less, and the styrene polymer having a hydroxyl group (B1) and the styrene having a hydroxyl group are The number average molecular weight of the styrene derivative to be removed and the copolymer (B2) of the (meth)acrylic acid ester having a hydroxyl group is 5000 or less.
- Both the styrene resin and the (meth)acrylic resin have negative birefringence, and the stretched film containing the styrene resin and/or the (meth)acrylic resin can show a negative retardation.
- both the styrene resin and the (meth)acrylic resin have low compatibility with the cellulose resin, and it is difficult for the composition containing the cellulose resin and the styrene resin and/or the (meth)acrylic resin to obtain high transparency.
- a polymer of styrene having a hydroxyl group having a number average molecular weight of 5000 or less and a content of a styrene derivative excluding styrene having a hydroxyl group of 40 mol% or less ( B1) and/or a styrene derivative excluding styrene having a hydroxyl group and a copolymer (B2) of a (meth)acrylic acid ester having a hydroxyl group are used to obtain high compatibility with a cellulose resin and high transparency. And a negative phase difference developability is obtained.
- the resin composition for optical materials of the present invention is also excellent in performance stability such as transparency and optical characteristics before and after the wet heat test.
- the cellulose resin (A) is preferably a cellulose ester.
- the cellulose ester include cellulose acetate (CA), cellulose diacetate (DAC), cellulose triacetate (TAC), cellulose acetate propionate (CAP), cellulose acetate butyrate (CAB), cellulose acetate phthalate (CAT). , Polycaprolactone-grafted cellulose acetate and the like.
- acetylated celluloses such as cellulose acetate, cellulose diacetate, and cellulose triacetate are preferable because they have good mechanical properties (tensile strength, bending strength, bending elasticity, etc.), and cellulose diacetate is preferable. , And acetylated celluloses such as cellulose triacetate are more preferable.
- the cellulose ester may be used alone or in combination of two or more.
- the average degree of acetyl substitution is 2.3 to 3, because mechanical properties (tensile strength, bending strength, bending elasticity, etc.) are good.
- the range of 0 is preferable, and the range of 2.4 to 2.9 is more preferable.
- the “average degree of acetyl substitution” in the present invention is a value measured according to ASTM-D-817-91 (testing method for cellulose acetate, etc.).
- the average degree of polymerization of the cellulose ester is preferably in the range of 150 to 400, more preferably in the range of 200 to 350, because it can exhibit more excellent mechanical properties (tensile strength, bending strength, bending elasticity, etc.) and heat resistance. preferable.
- a commercially available product may be used as the cellulose ester, and a commercially available product that can be used as the cellulose ester is, for example, “L-20” (average acetyl substitution degree 2.41, average polymerization degree 145, manufactured by Daicel Corporation). ), “L-30” (average degree of acetyl substitution 2.41, average degree of polymerization 160), “L-50” (average degree of acetyl substitution 2.41, average degree of polymerization 180), “L-70” (average acetyl).
- Cellulose diacetate having a degree of substitution of 2.41, an average degree of polymerization of 190), “LT-35” (average degree of acetyl substitution, 2.87, average degree of polymerization 270) and “LT-105” (average acetyl substitution) manufactured by Daicel Corporation.
- cellulose triacetate having a degree of polymerization of 2.87 and an average degree of polymerization of 350).
- the commercially available products of the cellulose ester may be used alone or in combination of two or more.
- the cellulose ester may be a commercially available product or a synthetic product.
- the cellulose ester can be synthesized by a known method, and the synthetic method is not particularly limited.
- Examples of the method for synthesizing the cellulose ester include, for example, wood pulp (eg, softwood pulp, hardwood pulp, etc.), cotton linters, etc., all of the 2-, 3-, and 6-position hydroxyl groups of glucose residues in the cellulose molecule, or It can be synthesized by esterifying a part of the hydroxyl groups.
- acetylated cellulose When acetylated cellulose is obtained as the cellulose ester, it can be produced by known esterification in which cellulose is reacted with a predetermined amount of an acetylating agent, and if necessary, an aging step, a precipitation step, a purification step, and a drying step. And the like.
- pretreatment activation is performed by sprinkling and mixing of monocarboxylic acid mainly containing acetic acid, and then monocarboxylic acid anhydride mainly containing acetic anhydride is esterified with sulfuric acid or the like.
- the esterification step of preparing cellulose triacetate using a catalyst then (2) the aging step of adjusting the obtained cellulose triacetate to a desired degree of acyl substitution by hydrolysis, and (3) the obtained cellulose acetylated product. It can be synthesized by a series of steps such as filtration, precipitation separation, washing with water, dehydration, and post-treatment of drying.
- esterification catalyst for example, when an acid such as sulfuric acid is used, the product may be treated with a base such as a metal salt of a monocarboxylic acid to neutralize the residual acid.
- a base such as a metal salt of a monocarboxylic acid to neutralize the residual acid.
- the type of base used for the sum is not particularly limited.
- the polymer (B1) of styrene having a hydroxyl group is a polymer in which styrene having a hydroxyl group is an essential reaction raw material, and has a structural unit derived from styrene having a hydroxyl group in the polymer structure. is there.
- the styrene polymer (B1) having a hydroxyl group may be a styrene homopolymer having a hydroxyl group, and comprises styrene having a hydroxyl group and one or more kinds selected from styrene derivatives other than the styrene having a hydroxyl group. It may be a copolymer as an essential reaction raw material.
- a copolymer having styrene having a hydroxyl group and at least one selected from styrene derivatives other than styrene having a hydroxyl group as an essential reaction raw material means a structural unit derived from styrene having a hydroxyl group.
- copolymer having a structural unit derived from a styrene derivative excluding styrene having a hydroxyl group.
- the polymerization form of the copolymer is not particularly limited, and may be, for example, random or block.
- the styrene having a hydroxyl group may be used alone or in combination of two or more.
- the styrene having a hydroxyl group may have one or two or more hydroxyl groups.
- Examples of the styrene having a hydroxyl group include o-hydroxystyrene, m-hydroxystyrene, p-hydroxystyrene and ⁇ -methyl- Examples thereof include p-hydroxystyrene, 3-methoxy-4-hydroxystyrene, 3,4-dihydroxystyrene and the like.
- the styrene derivative excluding styrene having a hydroxyl group may be used alone or in combination of two or more.
- examples of the styrene derivative excluding styrene having a hydroxyl group include styrene (styrene monomer), alkylstyrene, alkoxystyrene, carboxystyrene, aminostyrene and the like.
- alkyl styrene examples include ⁇ -methyl styrene, o-methyl styrene, m-methyl styrene, p-methyl styrene, p-ethyl styrene, p-propyl styrene, p-tertiary butyl styrene, p-butyl styrene. , P-isopropylstyrene and the like.
- alkoxy styrene examples include methoxy styrene, ethoxy styrene, propoxy styrene, butoxy styrene, and 3,4-dimethoxy styrene.
- carboxystyrene examples include o-carboxystyrene, m-carboxystyrene, p-carboxystyrene, 3,4-dicarboxystyrene and the like.
- Specific examples of the aminostyrene include p-dimethylaminostyrene and p-diethylaminostyrene.
- the content of the styrene derivative excluding the styrene having a hydroxyl group in the polymer (B1) having a styrene having a hydroxyl group is 40 mol% or less, preferably 35 mol% or less, more preferably 30 mol%. It is as follows.
- the lower limit of the content of the styrene derivative excluding styrene having a hydroxyl group in the polymer (B1) of styrene having a hydroxyl group is not particularly limited, but is, for example, 1.0 mol %.
- the content of the styrene derivative excluding styrene having a hydroxyl group is within the above range in all structural units constituting the polymer, compatibility with the cellulose resin (A) can be secured.
- the content of the styrene derivative excluding styrene having a hydroxyl group in the polymer (B1) of styrene having a hydroxyl group is confirmed by the method described in Examples.
- the content of the styrene having a hydroxyl group in the styrene polymer (B1) having a hydroxyl group is preferably 60 to 100 mol %, more preferably 65 to 100 mol %.
- the content of the styrene having a hydroxyl group is in the above range in all the structural units constituting the styrene polymer (B1) having a hydroxyl group, compatibility with the cellulose resin (A) can be secured.
- the content of the styrene having a hydroxyl group in the polymer (B1) of styrene having a hydroxyl group is confirmed by the method described in Examples.
- the styrene polymer (B1) having a hydroxyl group reacts with other polymerizable monomers that are not styrene having a hydroxyl group and a styrene derivative other than styrene having a hydroxyl group, as long as the effect of the present invention is not impaired. It may be used as a raw material.
- the other polymerizable monomer include vinyl cyanides such as acrylonitrile and methacrylonitrile, and maleimides such as N-phenylmaleimide and N-cyclohexylmaleimide.
- the other polymerizable monomer may be used alone or in combination of two or more.
- the number average molecular weight of the styrene polymer (B1) having a hydroxyl group is 5,000 or less, preferably 4,000 or less.
- the lower limit of the number average molecular weight of the styrene polymer (B1) having a hydroxyl group is not particularly limited, but is, for example, 500.
- compatibility with the cellulose resin (A) can be secured.
- the weight average molecular weight (Mw) and the number average molecular weight (Mn) are polystyrene-converted values based on gel permeation chromatography (GPC) measurement.
- GPC gel permeation chromatography
- the styrene polymer (B1) having a hydroxyl group can be produced by a known method using, for example, a commercially available product as a raw material.
- various production methods such as cast polymerization, bulk polymerization, suspension polymerization, solution polymerization, emulsion polymerization and anionic polymerization are used as the production method. be able to.
- bulk polymerization and solution polymerization are preferable because a polymer in which minute foreign matter is less mixed can be obtained.
- a solution prepared by dissolving a mixture of raw materials in a solvent of aromatic hydrocarbon such as toluene or ethylbenzene can be used.
- the polymerization can be initiated by irradiation of free radicals generated by heating or ionizing radiation, as is usually done.
- any initiator that is generally used in radical polymerization can be used.
- the initiator include azo compounds such as azobisisobutylnitrile; organic peroxides such as benzoyl peroxide, lauroyl peroxide and t-butylperoxy-2-ethylhexanoate.
- azo compounds such as azobisisobutylnitrile
- organic peroxides such as benzoyl peroxide, lauroyl peroxide and t-butylperoxy-2-ethylhexanoate.
- solution polymerization is generally used, so that a peroxide having a 10-hour half-life temperature of 80° C. or higher and soluble in an organic solvent to be used, an azobis initiator, etc.
- 1,1-bis(t-butylperoxy)3,3,5-trimethylcyclohexane, cyclohexane peroxide, 2,5-dimethyl-2,5-di(benzoylperoxy)hexane examples thereof include 1,1-azobis(1-cyclohexanecarbonitrile) and 2-(carbamoylazo)isobutyronitrile. These initiators are used in the range of 0.005 to 5% by mass.
- a molecular weight modifier When carrying out the polymerization, a molecular weight modifier may be used if necessary.
- the molecular weight regulator any one used in general radical polymerization is used, and preferable examples thereof include mercaptan compounds such as butyl mercaptan, octyl mercaptan, dodecyl mercaptan, and 2-ethylhexyl thioglycolate. These molecular weight regulators are added in a concentration range such that the molecular weight is controlled within the above range.
- the content of the styrene derivative excluding styrene having a hydroxyl group is 40 mol% or less. This adjusts the charging amount of the styrene derivative excluding styrene having a hydroxyl group. It can be controlled by doing. Further, the styrene polymer (B1) having a hydroxyl group has a number average molecular weight of 5000 or less, which can be controlled by adjusting the types and amounts of the initiator and the chain transfer agent used and the reaction temperature. ..
- the copolymer (B2) of a styrene derivative excluding styrene having a hydroxyl group and a (meth)acrylic acid ester having a hydroxyl group is a styrene derivative excluding styrene having a hydroxyl group and a (meth)acrylic acid ester having a hydroxyl group. It is a copolymer using and as essential reaction raw materials.
- a copolymer of a styrene derivative excluding styrene having a hydroxyl group and a (meth)acrylic acid ester having a hydroxyl group has a structural unit derived from a styrene derivative excluding styrene having a hydroxyl group and a hydroxyl group. It is a copolymer having a structural unit derived from a (meth)acrylic acid ester.
- the polymerization form of the copolymer is not particularly limited, and may be, for example, random or block.
- “(meth)acrylic acid” means one or both of acrylic acid and methacrylic acid.
- the styrene derivative excluding styrene having a hydroxyl group may be used alone or in combination of two or more.
- examples of the styrene derivative excluding styrene having a hydroxyl group include styrene, alkylstyrene, alkoxystyrene, carboxystyrene, and aminostyrene. Specific examples of these styrenes include the same as those exemplified for the styrene polymer (B1) having a hydroxyl group.
- the said (meth)acrylic acid ester which has a hydroxyl group may be used individually by 1 type, and may use 2 or more types together.
- the (meth)acrylic acid ester having a hydroxyl group is preferably (meth)acrylic acid hydroxyalkyl ester.
- Examples of the (meth)acrylic acid hydroxyalkyl ester include (meth)acrylic acid hydroxyalkyl ester having a hydroxyalkyl group having 1 to 6 carbon atoms, and specific examples thereof include 2-hydroxyethyl (meth)acrylate.
- the copolymer (B2) of a styrene derivative other than styrene having a hydroxyl group and a (meth)acrylic acid ester having a hydroxyl group is preferably one or more selected from styrene and alkylstyrene, and (meth)acrylic acid hydroxy.
- Examples of the (meth)acrylic acid alkyl ester include (meth)acrylic acid alkyl ester having an alkyl group having 1 to 6 carbon atoms, and specific examples thereof include (meth)acrylic acid methyl ester and (meth)acrylic acid ethyl ester. , N-butyl (meth)acrylate, sec-butyl (meth)acrylate, tert-butyl (meth)acrylate, and the like.
- the (meth)acrylic acid alkyl ester may be used alone or in combination of two or more.
- a copolymer (B2) of a styrene derivative excluding styrene having a hydroxyl group and a (meth)acrylic acid ester having a hydroxyl group is a structural unit derived from the (meth)acrylic acid using the (meth)acrylic acid as a reaction raw material.
- the content of the (meth)acrylic acid is preferably 3.0 mol. % Or less, and more preferably 1.0 mol% or less.
- the lower limit of the content of the (meth)acrylic acid in the copolymer (B2) of the (meth)acrylic acid ester having a hydroxyl group and a styrene derivative excluding styrene having a hydroxyl group is not particularly limited, and may be, for example, 0. It is 1 mol %.
- the content of the structural unit derived from the monomer having a carboxyl group is within the above range, the compatibility with the cellulose resin (A) is improved without hydrolyzing the acetyl group of the cellulose resin (A). Can be made.
- the content of the (meth)acrylic acid in the copolymer (B2) of the styrene derivative excluding styrene having a hydroxyl group and the (meth)acrylic acid ester having a hydroxyl group is confirmed by the method described in Examples.
- the content of the styrene derivative excluding styrene having a hydroxyl group in the copolymer (B2) of the styrene derivative excluding styrene having a hydroxyl group and the (meth)acrylic acid ester having a hydroxyl group is 40 mol% or less, It is preferably 35 mol% or less, more preferably 30 mol% or less.
- the lower limit of the content of the styrene derivative excluding styrene having a hydroxyl group in the copolymer (B2) of the styrene derivative excluding styrene having a hydroxyl group and the (meth)acrylic acid ester having a hydroxyl group is not particularly limited, but for example, 1 It is 0.0 mol %.
- the content of the styrene derivative excluding styrene having a hydroxyl group is within the above range in all the structural units constituting the copolymer, compatibility with the cellulose resin (A) can be secured.
- the content of the styrene derivative excluding styrene having a hydroxyl group in the copolymer (B2) of the styrene derivative excluding styrene having a hydroxyl group and the (meth)acrylic acid ester having a hydroxyl group is determined by the method described in Examples. Check.
- the copolymer (B2) of a (meth)acrylic acid ester having a hydroxyl group and a styrene derivative other than styrene having a hydroxyl group can be used as a reaction raw material with another polymerizable monomer as long as the effect of the present invention is not impaired.
- the other polymerizable monomer include vinyl cyanides such as acrylonitrile and methacrylonitrile, and maleimides such as N-phenylmaleimide and N-cyclohexylmaleimide.
- the other polymerizable monomer may be used alone or in combination of two or more.
- the number average molecular weight of the copolymer (B2) of the styrene derivative excluding styrene having a hydroxyl group and the (meth)acrylic acid ester having a hydroxyl group is 5,000 or less, preferably 4,000 or less.
- the lower limit of the number average molecular weight of the copolymer (B2) of the styrene derivative excluding styrene having a hydroxyl group and the (meth)acrylic acid ester having a hydroxyl group is not particularly limited, but is, for example, 500.
- the compatibility with the cellulose resin (A) is ensured because the number average molecular weight of the copolymer (B2) of the styrene derivative excluding styrene having a hydroxyl group and the (meth)acrylic acid ester having a hydroxyl group is 5,000 or less. can do.
- the method for measuring the weight average molecular weight and the number average molecular weight of the copolymer (B2) of a styrene derivative excluding styrene having a hydroxyl group and a (meth)acrylic acid ester having a hydroxyl group is as follows. It is the same as the method for measuring the weight average molecular weight and the number average molecular weight of B1).
- the copolymer (B2) of a styrene derivative excluding styrene having a hydroxyl group and a (meth)acrylic acid ester having a hydroxyl group can be produced by a known method using, for example, a commercially available product as a raw material.
- the method for producing the copolymer (B2) of a styrene derivative excluding styrene having a hydroxyl group and a (meth)acrylic acid ester having a hydroxyl group is the same as the method for producing the styrene polymer (B1) having a hydroxyl group. Can be adopted.
- the content of the styrene derivative excluding styrene having a hydroxyl group is 40 mol% or less, This can be controlled by adjusting the charged amount of the styrene derivative excluding styrene having a hydroxyl group.
- the number average molecular weight of the copolymer (B2) of a styrene derivative other than styrene having a hydroxyl group and a (meth)acrylic acid ester having a hydroxyl group is 5,000 or less. It can be controlled by adjusting the kind and amount of the used, and the reaction temperature.
- the content of is preferably 1 to 100 parts by mass, more preferably 5 to 50 parts by mass, and further preferably 5 to 35 parts by mass with respect to 100 parts by mass of the cellulose resin (A).
- the resin composition for optical materials of the present invention preferably contains a polyester resin (C).
- the resin composition for an optical material of the present invention further contains the polyester resin (C)
- the moisture permeability of the obtained optical film can be reduced.
- the polyester resin (C) is preferably a polyester resin represented by the following formula (C-1), (C-2) or (C-3)
- A is an alkylenedicarboxylic acid residue having 2 to 12 carbon atoms.
- G is an alkylene glycol residue having 2 to 12 carbon atoms or an oxyalkylene glycol residue having 4 to 12 carbon atoms.
- B 1's each independently represent an aliphatic monocarboxylic acid residue having 1 to 12 carbon atoms.
- B 2 is each independently an aliphatic monoalcohol residue having 1 to 12 carbon atoms.
- l, m and n each independently represent the number of repeating units in the parentheses and are integers of 0 or more. When there are two or more A's, the two or more A's may be the same or different from each other. When G is 2 or more, the 2 or more Gs may be the same or different.
- the “dicarboxylic acid residue” refers to the remaining organic group obtained by removing the carboxyl group from dicarboxylic acid.
- alkylenedicarboxylic acid residue having 2 to 12 carbon atoms of A examples include, for example, succinic acid residue, maleic acid residue, fumaric acid residue, glutaric acid residue, adipic acid residue, azelaic acid residue, Sebacic acid residue, dodecanedicarboxylic acid residue, 1,2-cyclohexanedicarboxylic acid residue, 1,3-cyclohexanedicarboxylic acid residue, 1,4-cyclohexanedicarboxylic acid residue, 1,2-dicarboxy-3- Examples thereof include a methyl-cyclohexane residue, a 1,2-dicarboxy-4-methyl-cyclohexane residue, a 5-norbornene-2,3-dicarboxylic acid residue and the like.
- the above A is preferably an alkylenedicarboxylic acid residue having 2 to 9 carbon atoms, and more preferably one or more kinds of residues selected from the group consisting of a cyclohexanedicarboxylic acid residue, an adipic acid residue and a succinic acid residue.
- glycol residue refers to the remaining organic group obtained by removing the hydroxyl group from glycol.
- alkylene glycol residue having 2 to 12 carbon atoms of G examples include, for example, ethylene glycol residue, 1,2-propylene glycol residue, 1,3-propylene glycol residue, 1,2-butanediol residue. , 1,3-butanediol residue, 2-methyl-1,3-propanediol residue, 1,4-butanediol residue, 1,5-pentanediol residue, 2,2-dimethyl-1,3 -Propanediol (neopentyl glycol) residue, 2,2-diethyl-1,3-propanediol (3,3-dimethylolpentane) residue, 2-n-butyl-2-ethyl-1,3 propanediol (3,3-dimethylolheptane) residue, 3-methyl-1,5-pentanediol residue, 1,6-hexanediol residue, 2,2,4-trimethyl1,3-pentanedi
- Examples of the oxyalkylene glycol residue having 4 to 12 carbon atoms of G include diethylene glycol residue, triethylene glycol residue, tetraethylene glycol residue, dipropylene glycol residue, tripropylene glycol residue and the like.
- the “monocarboxylic acid residue” refers to the remaining organic group obtained by removing the carboxyl group from the monocarboxylic acid.
- Examples of the aliphatic monocarboxylic acid residue having 1 to 12 carbon atoms of B 1 include acetic acid residue, propionic acid residue, butanoic acid residue, hexanoic acid residue, cyclohexanecarboxylic acid residue and the like.
- B 1 is preferably an aliphatic monocarboxylic acid residue having 2 to 6 carbon atoms, and one or more kinds of residues selected from the group consisting of acetic acid residue, butanoic acid residue, and cyclohexanecarboxylic acid residue. More preferable.
- the “monoalcohol residue” refers to the remaining organic group obtained by removing a hydroxyl group from monoalcohol.
- Examples of the aliphatic monoalcohol residue having 1 to 12 carbon atoms of B 2 include, for example, methanol residue, ethanol residue, propanol residue, butanol residue, heptanol residue, hexanol residue, cyclohexanol residue. , Heptanol residue, octanol residue, nonanol residue, decanol residue, undecanol residue, dodecanol residue and the like.
- the polyester resin (C) is, for example, a mixture of polyester resins having various values of l, m and n in the formulas (C-1), (C-2) and (C-3).
- the polyester resin represented by the formula (C-1), (C-2) or (C-3) preferably has a number average molecular weight of 200 to 2,000.
- l, m and n are each independently the number of repeating units in the parentheses, and the number of polyester resins represented by the formula (C-1), (C-2) or (C-3). It is preferable that the average molecular weight is an integer within the above range. It is preferable that l, m and n are each independently an integer of 1 to 6.
- the polyester resin (C) can be prepared, for example, by the method disclosed in JP-A-2018-48250.
- the content of the polyester resin (C) in the resin composition for an optical material of the present invention is preferably 1 to 30 parts by mass, more preferably 5 to 20 parts by mass with respect to 100 parts by mass of the cellulose resin (A). It is a department.
- the resin composition for an optical material of the present invention comprises a cellulose resin (A), a styrene polymer (B1) having a hydroxyl group, a styrene derivative other than styrene having a hydroxyl group, and a (meth)acrylic acid ester having a hydroxyl group. It is sufficient to include at least one selected from the copolymer (B2) and the polyester resin (C) optionally contained, and further contains other components (arbitrary resin component and optional additive) other than these components. But it's okay.
- the optional resin component examples include polyolefin such as polyethylene and polypropylene; thermoplastic resin such as polyamide, polyphenylene sulfide resin, polyether ether ketone resin, polysulfone, polyphenylene oxide, polyimide, polyetherimide, and polyacetal; and phenol resin.
- Thermosetting resins such as melamine resin, silicone resin, and epoxy resin.
- the optional additives include inorganic fillers, pigments such as iron oxides, lubricants such as stearic acid, behenic acid, zinc stearate, calcium stearate, magnesium stearate, and ethylene bis-stearamide; release agents; Paraffin-based process oil, naphthene-based process oil, aromatic-based process oil, paraffin, organic polysiloxane, mineral oil and other softeners/plasticizers; hindered phenol-based antioxidants, phosphorus-based heat stabilizers, lactone-based heat stabilizers Agents, antioxidants such as vitamin E heat stabilizers; hindered amine light stabilizers, light stabilizers such as benzoate light stabilizers; benzophenone UV absorbers, triazine UV absorbers, benzotriazole UV absorbers, etc. UV absorbers; flame retardants; antistatic agents; reinforcing agents such as organic fibers, glass fibers, carbon fibers, and metal whiskers; coloring agents, other additives, and mixtures thereof.
- the resin composition for an optical material of the present invention for example, 70% by mass or more, 80% by mass or more, 90% by mass or more, 95% by mass or more, 99% by mass or more, or 99.9% by mass or more is a cellulose resin ( A), one or more selected from a styrene polymer having a hydroxyl group (B1) and a styrene derivative excluding styrene having a hydroxyl group, and a (meth)acrylic acid ester copolymer having a hydroxyl group (B2),
- the polyester resin (C) and the solvent optionally contained may be used.
- the resin composition for an optical material of the present invention essentially comprises a cellulose resin (A), a styrene polymer having a hydroxyl group (B1), and a styrene derivative excluding styrene having a hydroxyl group, and a (meth)acryl having a hydroxyl group. It may consist of one or more selected from the acid ester copolymers (B2), the polyester resin (C) optionally contained, and a solvent. In this case, unavoidable impurities may be included.
- the resin composition for an optical material of the present invention comprises a cellulose resin (A), a polymer of styrene having a hydroxyl group (B1), a styrene derivative other than styrene having a hydroxyl group, and a (meth)acrylic acid having a hydroxyl group. It may consist of only one or more selected from the ester copolymer (B2), the polyester resin (C) optionally contained, and the solvent.
- the optical film of the present invention contains the resin composition for an optical material of the present invention.
- the optical film of the present invention can exhibit both high transparency and negative retardation, and is excellent in performance stability. For example, high transparency can be maintained even under a severe environment of high temperature and high humidity.
- the optical film of the present invention can exhibit a negative in-plane retardation (Re) and a negative thickness direction retardation (Rth).
- the in-plane retardation (Re) and the thickness direction retardation (Rth) are defined by the following formulas.
- nx is the main refractive index in the x direction, where x is the direction in which the refractive index is maximum in the optical film plane.
- ny is the main refractive index in the y direction when the direction perpendicular to the x direction in the optical film plane is y.
- nz is the main refractive index in the thickness direction of the optical film.
- d is the thickness (nm) of the optical film.
- the in-plane retardation (Re) in the optical film of the present invention is preferably ⁇ 15 nm or less, more preferably ⁇ 35 nm or less, further preferably ⁇ 50 nm or less.
- the retardation in the thickness direction (Rth) of the optical film of the present invention is preferably ⁇ 5 nm or less, more preferably ⁇ 15 nm or less, and further preferably ⁇ 35 nm or less.
- the values of Re and Rth are the stretching ratio in the MD and TD directions, the film thickness, the cellulose resin (A), the styrene polymer having a hydroxyl group (B1) and the styrene derivative excluding styrene having a hydroxyl group, and the hydroxyl group. It can be adjusted by the mass ratio of the (meth)acrylic acid ester-containing copolymer (B2).
- a cellulose resin (A) or hydroxyl for example, 70% by mass or more, 80% by mass or more, 90% by mass or more, 95% by mass or more, 99% by mass or more, or 99.9% by mass or more is a cellulose resin (A) or hydroxyl.
- the polyester resin (C) may be used.
- the optical film of the present invention is essentially composed of a cellulose resin (A), a polymer of styrene having a hydroxyl group (B1), and a styrene derivative other than styrene having a hydroxyl group and a (meth)acrylic acid ester having a hydroxyl group. It may be composed of one or more kinds selected from the polymer (B2) and optionally the polyester (C). In this case, unavoidable impurities may be included.
- the optical film of the present invention is a copolymer of a cellulose resin (A), a polymer of styrene having a hydroxyl group (B1) and a styrene derivative excluding styrene having a hydroxyl group, and a (meth)acrylic acid ester having a hydroxyl group. It may consist only of one or more kinds selected from the combination (B2) and optionally the polyester (C).
- the optical film of the present invention is used as an optical material in a polarizing plate protective film, a 1/4 wavelength plate, a 1/2 wavelength, which is used in a display such as a liquid crystal display device, a plasma display, an organic EL display, a field emission display, and a rear projection television. It can be suitably used for a plate, a viewing angle control film, a retardation film such as a liquid crystal optical compensation film, a display front plate, a light reflection preventing member and the like.
- the thickness of the optical film of the present invention is preferably in the range of 20 to 120 ⁇ m, more preferably in the range of 25 to 100 ⁇ m, and particularly preferably in the range of 25 to 80 ⁇ m.
- the optical film of the present invention can be produced by using the resin composition for an optical material of the present invention.
- the optical film of the present invention is obtained, for example, by using the resin composition for an optical material of the present invention to produce an unstretched film by a method such as extrusion molding or cast molding, and stretching the unstretched film.
- Examples of the method for producing an unstretched film include a solution casting method (solvent casting method), which is cast molding.
- solvent casting method solvent casting method
- the unstretched film obtained by the solution casting method exhibits substantially optical isotropy.
- the film having optical isotropy can be used as an optical material such as a liquid crystal display, and is particularly useful as a protective film for a polarizing plate. Further, the film obtained by the above method is less likely to have irregularities formed on its surface and has excellent surface smoothness.
- the solution casting method generally comprises, for example, a cellulose resin (A), a hydroxyl group-containing styrene polymer (B1), a hydroxyl group-containing styrene derivative and a hydroxyl group-containing (meth)acrylic acid ester.
- the second step is to distill away the organic solvent to be dried and to form a film, followed by the third step of peeling the film formed on the metal support from the metal support and heating and drying.
- an endless belt-shaped or drum-shaped metal support can be exemplified.
- a stainless support whose surface is mirror-finished can be used. ..
- the resin solution When the resin solution is cast on the metal support, it is preferable to use the resin solution filtered with a filter in order to prevent foreign matter from mixing into the obtained film.
- the drying method in the second step is not particularly limited, but is included in the resin solution cast by, for example, applying wind in the temperature range of 30 to 50° C. to the upper surface and/or the lower surface of the metal support.
- Examples include a method of forming a film on the metal support by evaporating 50 to 80 mass% of the organic solvent.
- the third step is a step of peeling the film formed in the second step from the metal support and heating and drying the film under a temperature condition higher than that in the second step.
- the heating and drying method for example, a method of gradually increasing the temperature under a temperature condition of 100 to 160° C. is preferable because good dimensional stability can be obtained.
- the organic solvent remaining in the film after the second step can be almost completely removed by heating and drying under the temperature conditions.
- organic solvent that can be used when mixing and dissolving the above with an organic solvent, as long as they can be dissolved, and examples thereof include solvents such as chloroform, methylene dichloride, and methylene chloride.
- the concentration of the cellulose resin (A) in the resin solution is preferably 10 to 50% by mass, more preferably 15 to 35% by mass.
- the optical film of the present invention can be obtained by stretching the obtained unstretched film.
- the optical film of the present invention can be obtained by longitudinal uniaxial stretching in the mechanical flow direction or transverse uniaxial stretching in the direction orthogonal to the mechanical flow direction.
- the present invention can also be carried out by biaxially stretching the obtained unstretched film by a sequential biaxial stretching method of roll stretching and tenter stretching, a simultaneous biaxial stretching method by tenter stretching, a biaxial stretching method by tubular stretching, or the like.
- Optical film can be obtained.
- the stretching ratio in stretching is preferably 0.1% or more and 1000% or less in at least one direction, more preferably 0.2% or more and 600% or less, and 0.3% or more and 300% or less. Is more preferable.
- a stretched optical film that is preferable from the viewpoint of birefringence, heat resistance, and strength can be obtained.
- the thickness of the optical film of the present invention is preferably in the range of 20 to 120 ⁇ m, more preferably in the range of 25 to 100 ⁇ m, and particularly preferably in the range of 25 to 80 ⁇ m.
- Molded articles obtained from the resin composition for optical materials of the present invention are not limited to optical films, and in the fields of optical communication systems, optical switching systems, optical measurement systems, waveguides, lenses, optical fibers, optical fiber substrates, It can also be used as a coating material, an LED lens, a lens cover, and the like.
- Synthesis example 1 110 g of propylene glycol monomethyl ether (PGME) as a solvent was added to a 0.5 L four-necked flask equipped with a thermometer, a stirrer, and a reflux condenser, and nitrogen bubbling was performed at 110° C. while substituting the inside of the flask with nitrogen. It was heated up to.
- PGME propylene glycol monomethyl ether
- PGME was removed by applying a reduced pressure treatment to obtain a styrene-hydroxyl group-containing (meth)acrylic acid ester copolymer B-1 which was a white solid at room temperature.
- the number average molecular weight (Mn) of the obtained copolymer (B-1) of styrene-hydroxyl group-containing (meth)acrylic acid ester was 3,200.
- the content of styrene in the styrene-(meth)acrylic copolymer B-1 of the obtained copolymer (B-1) of styrene-(meth)acrylic acid ester having a hydroxyl group was evaluated by the following method. It was 15 mol %.
- the content of 2-hydroxyethyl methacrylate in the styrene-(meth)acrylic copolymer B-1 was determined by the following method. Was 32 mol %.
- Synthesis example 2 110 g of propylene glycol monomethyl ether (PGME) as a solvent was added to a 0.5 L four-necked flask equipped with a thermometer, a stirrer, and a reflux condenser, and nitrogen bubbling was performed at 110° C. while substituting the inside of the flask with nitrogen. It was heated up to.
- PGME propylene glycol monomethyl ether
- the content of styrene in the copolymer B-2 was evaluated in the same manner as in Synthesis Example 1 to find that it was 25 mol %.
- the content of 2-hydroxyethyl methacrylate in the copolymer B-2 was evaluated in the same manner as in Synthesis Example 1 to find that it was 27 mol%.
- the content of methacrylic acid in the copolymer B-2 was evaluated in the same manner as in Synthesis Example 1 to find that it was 2 mol %.
- Synthesis example 3 110 g of propylene glycol monomethyl ether (PGME) as a solvent was added to a 0.5 L four-necked flask equipped with a thermometer, a stirrer, and a reflux condenser, and nitrogen bubbling was performed at 110° C. while substituting the inside of the flask with nitrogen. It was heated up to.
- PGME propylene glycol monomethyl ether
- PGME was removed by applying a reduced pressure treatment to obtain a styrene-hydroxyl group-containing (meth)acrylic acid ester copolymer B-3 which was a white solid at room temperature.
- the number average molecular weight (Mn) of the resulting copolymer B-3 of (meth)acrylic acid ester having a styrene-hydroxyl group was 2,300.
- the styrene content in copolymer B-3 was evaluated in the same manner as in Synthesis Example 1 to find that it was 15 mol %.
- the content of 2-hydroxyethyl methacrylate in the copolymer B-3 was evaluated in the same manner as in Synthesis Example 1 to find that it was 32 mol%.
- the content of methacrylic acid in the copolymer B-3 was evaluated in the same manner as in Synthesis Example 1 to find that it was 2 mol %.
- Synthesis example 4 110 g of propylene glycol monomethyl ether (PGME) as a solvent was added to a 0.5 L four-necked flask equipped with a thermometer, a stirrer, and a reflux condenser, and nitrogen bubbling was performed at 110° C. while substituting the inside of the flask with nitrogen. It was heated up to. After the temperature was raised, a solution obtained by mixing 11 g of styrene, 98 g of parahydroxystyrene, 3 g of perbutyl O (manufactured by NOF CORPORATION) and 3 g of thiocalcol 20 (manufactured by Kao Corporation) was dropped into the flask over 4 hours.
- PGME propylene glycol monomethyl ether
- copolymer B-4 With respect to the obtained copolymer B-4, the styrene content in copolymer B-4 was evaluated in the same manner as in Synthesis Example 1 to find that it was 12 mol %.
- Synthesis example 5 110 g of propylene glycol monomethyl ether (PGME) as a solvent was added to a 0.5 L four-necked flask equipped with a thermometer, a stirrer, and a reflux condenser, and nitrogen bubbling was performed at 110° C. while substituting the inside of the flask with nitrogen. It was heated up to.
- PGME propylene glycol monomethyl ether
- PGME was removed by subjecting to a reduced pressure treatment to obtain a styrene-hydroxyl group-containing (meth)acrylic acid ester copolymer B′-5 which was a white solid at room temperature.
- the number average molecular weight (Mn) of the obtained copolymer (B'-5) of (meth)acrylic acid ester having a styrene-hydroxyl group was 3,300.
- the content of styrene in the copolymer B′-5 was evaluated in the same manner as in Synthesis Example 1, whereupon it was 64 mol %.
- the content of 2-hydroxyethyl methacrylate in the copolymer B′-5 was evaluated in the same manner as in Synthesis Example 1 to find that it was 15 mol %.
- the content of methacrylic acid in the copolymer B′-5 was evaluated in the same manner as in Synthesis Example 1, and it was 2 mol %.
- Synthesis example 6 110 g of propylene glycol monomethyl ether (PGME) as a solvent was added to a 0.5 L four-necked flask equipped with a thermometer, a stirrer, and a reflux condenser, and nitrogen bubbling was performed at 110° C. while substituting the inside of the flask with nitrogen. It was heated up to.
- PGME propylene glycol monomethyl ether
- the content of styrene in the copolymer B′-6 was evaluated in the same manner as in Synthesis Example 1, whereupon it was 15 mol %.
- the content of 2-hydroxyethyl methacrylate in the copolymer B′-6 was evaluated in the same manner as in Synthesis Example 1 and it was 32 mol %.
- the content of methacrylic acid in the copolymer B′-6 was evaluated in the same manner as in Synthesis Example 1, and it was 2 mol %.
- Synthesis example 7 A four-necked flask having an internal volume of 1 liter equipped with a thermometer, a stirrer and a reflux condenser was charged with 341 g of ethylene glycol and 659 g of adipic acid. Further, 30 mass ppm of tetraisopropyl titanate was added to the total amount of the ethylene glycol and the adipic acid, and the temperature was raised to 220° C. with stirring under a nitrogen stream and the reaction was carried out for 24 hours. By this reaction, a polyester resin C-1 having a number average molecular weight of 1,100, an acid value of 0.19 and a hydroxyl value of 112 was obtained.
- the acid value is measured according to JIS test method K0070-1992, and the hydroxyl value is measured by the operating method. was performed according to JIS test method K1557-1 (2007)A method.
- Synthesis example 8 A 4-liter flask having an internal volume of 3 liters equipped with a thermometer, a stirrer, and a reflux condenser was charged with 694 g of ethylene glycol, 1227 g of hexahydrophthalic anhydride, and 564 g of cyclohexanecarboxylic acid. Furthermore, 30 mass ppm of tetraisopropyl titanate was added to the total amount of the ethylene glycol, the hexahydrophthalic anhydride, and the cyclohexanecarboxylic acid, and the temperature was raised to 220° C. with stirring under a nitrogen stream, and the reaction was performed for 24 hours. It was By this reaction, a polyester resin C-2 having a number average molecular weight of 1,000, an acid value of 0.26 and a hydroxyl value of 20 was obtained.
- Synthesis Example 9 A 4-liter flask with an internal volume of 3 liters equipped with a thermometer, a stirrer and a reflux condenser was charged with 560 g of polyethylene glycol #300, 645 g of 2-ethylhexanoic acid and 0.31 g of tetraisopropyl titanate and stirred under a nitrogen stream. While raising the temperature to 220° C., the reaction was carried out for 24 hours. Then, reduced pressure was applied for 4 hours to obtain a polyester resin C-3 having a number average molecular weight of 690, an acid value of 0.51, and a hydroxyl value of 5.
- Example 1 With respect to triacetyl cellulose (TAC) resin A (TAC resin LT-35 manufactured by Daicel) (100 parts by mass) and a copolymer B-1 (10 parts by mass) of (meth)acrylic acid ester having a styrene-hydroxyl group. , 810 parts by mass of methylene chloride and 90 parts by mass of methanol were added and dissolved to obtain a dope solution. This dope solution was cast on a glass plate and the solvent was distilled off (dried) to obtain a film having a thickness of about 60 ⁇ m. The transparency, heat resistance and moisture permeability of the obtained film were evaluated according to the following methods. The obtained film was heat-stretched under the following methods and conditions, and the optical properties and performance stability of the obtained stretched film were evaluated according to the following methods. The evaluation results are shown in Table 1.
- TAC triacetyl cellulose
- the moisture permeability of the film was measured according to the method described in JIS Z0208. The measurement conditions were a temperature of 40° C. and a relative humidity of 90%.
- the unstretched film and the stretched film produced are allowed to stand at 23° C. and 55% relative humidity for 2 hours or more, and in-plane at a wavelength of 590 nm using a birefringence measuring device (KOBRA-WR, manufactured by Oji Scientific Instruments).
- the phase difference (Re value) and the out-of-plane retardation (Rth value) were measured.
- Example 2-7 and Comparative Example 1-3 The triacetyl cellulose (TAC) resin shown in Table 1 and the copolymer of styrene-(meth)acrylic acid ester having a hydroxyl group or the polymer of styrene having a hydroxyl group were blended at the blending ratio shown in Table 1, A film and a stretched film were produced and evaluated in the same manner as in 1. The results are shown in Table 1.
- the triacetyl cellulose resin and the copolymer of (meth)acrylic acid ester having a styrene-hydroxyl group were not sufficiently compatible with each other, and a transparent film was not obtained. No stretched film was produced.
- Example 8 100 parts by mass of triacetyl cellulose (TAC) resin A (TAC resin LT-35 manufactured by Daicel) and 10 parts by mass of a styrene-hydroxyl group-containing (meth)acrylate copolymer (B-1), a polyester resin ( To 10 parts by mass of C-1), 810 parts by mass of methylene chloride and 90 parts by mass of methanol were added and dissolved to obtain a dope solution. The dope was cast on a glass plate and the solvent was distilled off (dried) to obtain a film having a thickness of about 60 ⁇ m. The same evaluation as in Example 1 was performed on the obtained film. Further, the obtained film was evaluated as a stretched film in the same manner as in Example 1. The results are shown in Table 2.
- TAC triacetyl cellulose
- Example 9-15 The triacetyl cellulose (TAC) resin, the styrene-(meth)acrylic copolymer or the styrene polymer shown in Table 2 and the polyester resin were blended at the blending ratio shown in Table 2, and the film and the stretching were carried out in the same manner as in Example 7. Films were produced and evaluated. The results are shown in Table 2.
- TAC triacetyl cellulose
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Abstract
Description
同量の添加量で比較した場合において、Rthの変動量の絶対値をより大きくできる位相差調整剤であるほど、偏光子保護フィルムのRthを調整できる範囲が広がり、偏光子保護フィルムの薄型化にも対応できる。
しかしながら、セルロース樹脂フィルムに負の位相差を付与する位相差低減剤はほとんど例がなく、セルロース樹脂フィルム用の位相差低減剤の開発が求められていた。
本発明が解決しようとする課題は、高い透明性と負の位相差と性能安定性を有する光学フィルムを提供することである。
本発明により、高い透明性と負の位相差と性能安定性を有する光学フィルムが提供できる。
尚、本願明細書において、例えば「A及びBから選択される1種以上」とは、「A」だけでもよく、「B」だけでもよく、「A及びBの組み合わせ」でもよいということを意味する。
本発明の光学材料用樹脂組成物は、セルロース樹脂(A)と、ヒドロキシル基を有するスチレンの重合体(B1)及びヒドロキシル基を有するスチレンを除くスチレン誘導体とヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体(B2)から選択される1種以上とを含み、前記ヒドロキシル基を有するスチレンの重合体(B1)及び前記ヒドロキシル基を有するスチレンを除くスチレン誘導体とヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体(B2)のヒドロキシル基を有するスチレンを除くスチレン誘導体の含有量が40モル%以下であり、前記ヒドロキシル基を有するスチレンの重合体(B1)及び前記ヒドロキシル基を有するスチレンを除くスチレン誘導体とヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体(B2)の数平均分子量がそれぞれ5000以下である。
本発明の光学材料用樹脂組成物では、数平均分子量が5000以下であって、ヒドロキシル基を有するスチレンを除くスチレン誘導体の含有量が40モル%以下である、ヒドロキシル基を有するスチレンの重合体(B1)及び/又はヒドロキシル基を有するスチレンを除くスチレン誘導体とヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体(B2)を用いることで、セルロース樹脂に対する高い相溶性が得られ、高い透明性と負の位相差発現性が得られる。
また、本発明の光学材料用樹脂組成物は、湿熱試験前後における透明性や光学特性などの性能安定性にも優れる。
(セルロース樹脂(A))
セルロース樹脂(A)は、セルロースエステルであると好ましい。
前記セルロースエステルとしては、例えば、セルロースアセテート(CA)、セルロースジアセテート(DAC)、セルローストリアセテート(TAC)、セルロースアセテートプロピオネート(CAP)、セルロースアセテートブチレート(CAB)、セルロースアセテートフタレート(CAT)、ポリカプロラクトングラフト化セルロースアセテート等が挙げられる。これらの中でも、機械的特性(引張強度、曲げ強度、曲げ弾性等)が良好なことから、好ましくは、セルロースアセテート、セルロースジアセテート、セルローストリアセテート等のアセチル化されたセルロース類が好ましく、セルロースジアセテート、セルローストリアセテート等のアセチル化されたセルロース類がより好ましい。
前記セルロースエステルは、1種単独で用いることも2種以上を併用することもできる。
平均重合度=[η]/Km・・・〔式1〕
[η]=(lnηrel)/C
ηrel=T/T0
Km=6×10-4
T:測定サンプルの落下時間(秒)
T0:溶剤の落下時間(秒)
C:サンプルの濃度(g/l)
前記セルロースエステルの市販品は1種単独で用いることも2種以上を併用することもできる。
また、前記エステル化触媒としては、例えば、硫酸等の酸を使用した場合には、残留した酸を中和するためにモノカルボン酸金属塩等の塩基で生成物を処理してもよく、中和に用いる塩基の種類は、特に限定されない。
ヒドロキシル基を有するスチレンの重合体(B1)は、ヒドロキシル基を有するスチレンを必須の反応原料とする重合体であって、ヒドロキシル基を有するスチレン由来の構造単位を重合体構造中に有する重合体である。
ここで「ヒドロキシル基を有するスチレンと前記ヒドロキシル基を有するスチレンを除くスチレン誘導体から選択される1種以上とを必須の反応原料とする共重合体」とは、ヒドロキシル基を有するスチレン由来の構造単位と、ヒドロキシル基を有するスチレンを除くスチレン誘導体由来の構造単位を有する共重合体である。
前記共重合体の重合形態は特に限定されず、例えばランダムでもブロックでもよい。
前記ヒドロキシル基を有するスチレンが有するヒドロキシル基の数は1個又は2個以上でもよく、前記ヒドロキシル基を有するスチレンとしては、o-ヒドロキシスチレン、m-ヒドロキシスチレン、p-ヒドロキシスチレン、α-メチル-p-ヒドロキシスチレン、3-メトキシ4-ヒドロキシスチレン、3,4-ジヒドロキシスチレン等が挙げられる。
前記ヒドロキシル基を有するスチレンを除くスチレン誘導体としては、スチレン(スチレンモノマー)、アルキルスチレン、アルコキシスチレン、カルボキシスチレン、アミノスチレン等が挙げられる。
前記アルキルスチレンの具体例としては、α―メチルスチレン、o―メチルスチレン、m-メチルスチレン、p-メチルスチレン、p-エチルスチレン、p-プロピルスチレン、p-ターシャリーブチルスチレン、p-ブチルスチレン、p-イソプロピルスチレン等が挙げられる。
前記アルコキシスチレンの具体例としては、メトキシスチレン、エトキシスチレン、プロポキシスチレン、ブトキシスチレン、3,4-ジメトキシスチレン等が挙げられる。
前記カルボキシスチレンの具体例としては、o―カルボキシスチレン、m-カルボキシスチレン、p-カルボキシスチレン、3,4-ジカルボキシスチレン等が挙げられる。
前記アミノスチレンの具体例としては、p-ジメチルアミノスチレン、p-ジエチルアミノスチレン等が挙げられる。
ヒドロキシル基を有するスチレンの重合体(B1)中のヒドロキシル基を有するスチレンを除くスチレン誘導体の含有量の下限は特に制限されないが例えば1.0モル%である。
重合体を構成する全構造単位において、ヒドロキシル基を有するスチレンを除くスチレン誘導体の含有量が上記範囲にあることで、セルロース樹脂(A)に対する相溶性を確保できる。
ヒドロキシル基を有するスチレンの重合体(B1)中のヒドロキシル基を有するスチレンを除くスチレン誘導体の含有量は、実施例に記載の方法により確認する。
ヒドロキシル基を有するスチレンの重合体(B1)を構成する全構造単位において、前記ヒドロキシル基を有するスチレンの含有量が上記範囲にあることで、セルロース樹脂(A)に対する相溶性を確保できる。
ヒドロキシル基を有するスチレンの重合体(B1)中の前記ヒドロキシル基を有するスチレンの含有量は、実施例に記載の方法により確認する。
前記他の重合性単量体としては、アクリロニトリル、メタクリニトリル等のシアン化ビニル類、N-フェニルマレイミド、N-シクロヘキシルマレイミド等のマレイミド類等が挙げられる。
前記他の重合性単量体は1種単独でもよく、2種以上を併用してもよい。
ヒドロキシル基を有するスチレンの重合体(B1)の数平均分子量が5,000以下であることでセルロース樹脂(A)に対する相溶性を確保することができる。
測定装置:東ソー株式会社製高速GPC装置「HLC-8320GPC」
カラム:東ソー株式会社製「TSK GURDCOLUMN SuperHZ-L」+東ソー株式会社製「TSK gel SuperHZM-M」+東ソー株式会社製「TSK gel SuperHZM-M」+東ソー株式会社製「TSK gel SuperHZ-2000」+東ソー株式会社製「TSK gel SuperHZ-2000」
検出器:RI(示差屈折計)
データ処理:東ソー株式会社製「EcoSEC Data Analysis バージョン1.07」
カラム温度:40℃
展開溶媒:テトラヒドロフラン
流速:0.35mL/分
測定試料:試料7.5mgを10mlのテトラヒドロフランに溶解し、得られた溶液をマイクロフィルターでろ過したものを測定試料とした。
試料注入量:20μl
標準試料:前記「HLC-8320GPC」の測定マニュアルに準拠して、分子量が既知の下記の単分散ポリスチレンを用いた。
東ソー株式会社製「A-300」
東ソー株式会社製「A-500」
東ソー株式会社製「A-1000」
東ソー株式会社製「A-2500」
東ソー株式会社製「A-5000」
東ソー株式会社製「F-1」
東ソー株式会社製「F-2」
東ソー株式会社製「F-4」
東ソー株式会社製「F-10」
東ソー株式会社製「F-20」
東ソー株式会社製「F-40」
東ソー株式会社製「F-80」
東ソー株式会社製「F-128」
東ソー株式会社製「F-288」
ヒドロキシル基を有するスチレンの重合体(B1)を製造する場合、その製造方法としては、例えば、キャスト重合、塊状重合、懸濁重合、溶液重合、乳化重合、アニオン重合等の種々の重合方法を用いることができる。製造方法の中でも、塊状重合や溶液重合が、微小な異物の混入が少ない重合体が得られることから好ましい。溶液重合を行う場合には、原料の混合物をトルエン、エチルベンゼン等の芳香族炭化水素の溶媒に溶解して調製した溶液を用いることができる。塊状重合により重合させる場合には、通常行われるように加熱により生じる遊離ラジカルや電離性放射線照射により重合を開始させることができる。
前記開始剤としては、例えば、アゾビスイソブチルニトリル等のアゾ化合物;ベンゾイルパーオキサイド、ラウロイルパーオキサイド、t-ブチルパーオキシ-2-エチルヘキサノエート等の有機過酸化物等が用いられる。90℃以上の高温下で重合をする場合には、溶液重合が一般的であるので、10時間半減期温度が80℃以上でかつ用いる有機溶媒に可溶である過酸化物、アゾビス開始剤等が好ましく、具体的には1,1-ビス(t-ブチルパーオキシ)3,3,5-トリメチルシクロヘキサン、シクロヘキサンパーオキシド、2,5-ジメチル-2,5-ジ(ベンゾイルパーオキシ)ヘキサン、1,1-アゾビス(1-シクロヘキサンカルボニトリル)、2-(カルバモイルアゾ)イソブチロニトリル等を挙げることができる。これらの開始剤は0.005~5質量%の範囲で用いられる。
前記分子量調節剤は、一般的なラジカル重合において用いる任意のものが使用され、例えば、ブチルメルカプタン、オクチルメルカプタン、ドデシルメルカプタン、チオグリコール酸2-エチルヘキシル等のメルカプタン化合物が好ましいものとして挙げられる。これらの分子量調節剤は、分子量が上記の範囲内に制御されるような濃度範囲で添加される。
また、ヒドロキシル基を有するスチレンの重合体(B1)は、数平均分子量が5000以下であるが、これは用いる開始剤と連鎖移動剤の種類及び使用量、並びに反応温度を調整することにより制御できる。
ヒドロキシル基を有するスチレンを除くスチレン誘導体とヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体(B2)は、ヒドロキシル基を有するスチレンを除くスチレン誘導体と、ヒドロキシル基を有する(メタ)アクリル酸エステルとを必須の反応原料とする共重合体である。
ここで「ヒドロキシル基を有するスチレンを除くスチレン誘導体とヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体」とは、ヒドロキシル基を有するスチレンを除くスチレン誘導体由来の構造単位と、ヒドロキシル基を有する(メタ)アクリル酸エステル由来の構造単位を有する共重合体である。
前記共重合体の重合形態は特に限定されず、例えばランダムでもブロックでもよい。
尚、本発明において「(メタ)アクリル酸」とは、アクリル酸とメタクリル酸の一方又は両方をいう。
前記ヒドロキシル基を有するスチレンを除くスチレン誘導体としては、スチレン、アルキルスチレン、アルコキシスチレン、カルボキシスチレン、アミノスチレン等が挙げられる。
これらスチレンの具体例としては、ヒドロキシル基を有するスチレンの重合体(B1)で例示したものと同じものが挙げられる。
前記ヒドロキシル基を有する(メタ)アクリル酸エステルは、好ましくは(メタ)アクリル酸ヒドロキシアルキルエステルである。
前記(メタ)アクリル酸ヒドロキシアルキルエステルとしては、炭素数1~6のヒドロキシアルキル基を有する(メタ)アクリル酸ヒドロキシアルキルエステルが挙げられ、具体例としては、(メタ)アクリル酸2-ヒドロキシエチル、(メタ)アクリル酸2-ヒドロキシプロピル、(メタ)アクリル酸3-ヒドロキシプロピル、(メタ)アクリル酸2-ヒドロキシブチル、(メタ)アクリル酸3-ヒドロキシブチル、(メタ)アクリル酸4-ヒドロキシブチル等が挙げられる。
前記(メタ)アクリル酸アルキルエステルは1種単独でもよく、2種以上を併用してもよい。
ヒドロキシル基を有するスチレンを除くスチレン誘導体とヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体(B2)中の前記(メタ)アクリル酸の含有量の下限は、特に限定されず、例えば0.1モル%である。
カルボキシル基を有する単量体に由来する構造単位の含有量が上記範囲にあることで、セルロース樹脂(A)が有するアセチル基を加水分解することなく、セルロース樹脂(A)との相溶性を向上させることができる。
ヒドロキシル基を有するスチレンを除くスチレン誘導体とヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体(B2)中の前記(メタ)アクリル酸の含有量は、実施例に記載の方法により確認する。
ヒドロキシル基を有するスチレンを除くスチレン誘導体とヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体(B2)中のヒドロキシル基を有するスチレンを除くスチレン誘導体の含有量の下限は特に制限されないが例えば1.0モル%である。
共重合体を構成する全構造単位において、ヒドロキシル基を有するスチレンを除くスチレン誘導体の含有量が上記範囲にあることで、セルロース樹脂(A)に対する相溶性を確保できる。
ヒドロキシル基を有するスチレンを除くスチレン誘導体とヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体(B2)中のヒドロキシル基を有するスチレンを除くスチレン誘導体の含有量は、実施例に記載の方法により確認する。
前記他の重合性単量体としては、アクリロニトリル、メタクリニトリル等のシアン化ビニル類、N-フェニルマレイミド、N-シクロヘキシルマレイミド等のマレイミド類等が挙げられる。
前記他の重合性単量体は1種単独でもよく、2種以上を併用してもよい。
ヒドロキシル基を有するスチレンを除くスチレン誘導体とヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体(B2)の数平均分子量が5,000以下であることでセルロース樹脂(A)に対する相溶性を確保することができる。
ヒドロキシル基を有するスチレンを除くスチレン誘導体とヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体(B2)の製造方法は、ヒドロキシル基を有するスチレンの重合体(B1)の製造方法と同じ方法が採用できる。
また、ヒドロキシル基を有するスチレンを除くスチレン誘導体とヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体(B2)は、数平均分子量が5000以下であるが、これは用いる開始剤と連鎖移動剤の種類及び使用量、並びに反応温度を調整することにより制御できる。
本発明の光学材料用樹脂組成物は、ポリエステル樹脂(C)を含むと好ましい。
本発明の光学材料用樹脂組成物がポリエステル樹脂(C)をさらに含むことで、得られる光学フィルムの透湿度を下げることができる。
Aは、炭素原子数2~12のアルキレンジカルボン酸残基である。
Gは、炭素原子数2~12のアルキレングリコール残基または炭素原子数4~12のオキシアルキレングリコール残基である。
B1は、それぞれ独立に、炭素原子数1~12の脂肪族モノカルボン酸残基である。
B2は、それぞれ独立に、炭素原子数1~12の脂肪族モノアルコール残基である。
l、mおよびnは、それぞれ独立に、カッコ内の繰り返し単位の繰り返し単位数を表し、0以上の整数である。
Aが2以上ある場合、2以上のAは互いに同じでもよく、異なってもよい。
Gが2以上ある場合、2以上のGは互いに同じでもよく、異なってもよい)
l、mおよびnは、それぞれ独立に、カッコ内の繰り返し単位の繰り返し単位数であり、前記式(C-1)、(C-2)又は(C-3)で表されるポリエステル樹脂の数平均分子量が上記範囲となる整数であると好ましい。l、mおよびnは、それぞれ独立に、1~6の整数であると好ましい。
本発明の光学材料用樹脂組成物は、セルロース樹脂(A)と、ヒドロキシル基を有するスチレンの重合体(B1)及びヒドロキシル基を有するスチレンを除くスチレン誘導体とヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体(B2)から選択される1種以上と、任意に含まれるポリエステル樹脂(C)を含めばよく、これら成分以外のその他成分(任意の樹脂成分及び任意の添加剤)をさらに含んでもよい。
本発明の光学材料用樹脂組成物は、本質的にセルロース樹脂(A)、ヒドロキシル基を有するスチレンの重合体(B1)及びヒドロキシル基を有するスチレンを除くスチレン誘導体とヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体(B2)から選択される1以上、任意に含まれるポリエステル樹脂(C)並びに溶剤からなってもよい。この場合、不可避不純物を含んでもよい。
また、本発明の光学材料用樹脂組成物は、セルロース樹脂(A)、ヒドロキシル基を有するスチレンの重合体(B1)及びヒドロキシル基を有するスチレンを除くスチレン誘導体とヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体(B2)から選択される1以上、任意に含まれるポリエステル樹脂(C)並びに溶剤のみからなってもよい。
本発明の光学フィルムは、本発明の光学材料用樹脂組成物を含む。
本発明の光学フィルムは、高い透明性と負の位相差の両方を示すことができ、性能安定性にも優れる。例えば、高温高湿下という過酷な環境下であっても高い透明性を維持することができる。
Re =(nx-ny)×d
Rth=((nx+ny)/2)-nz)×d
(式中、nxは、光学フィルム面内において屈折率が最大となる方向をxとした場合のx方向の主屈折率である。
nyは、光学フィルム面内においてx方向に垂直な方向をyとした場合のy方向の主屈折率である。
nzは、光学フィルムの厚み方向の主屈折率である。
dは、光学フィルムの厚み(nm)である。)
本発明の光学フィルムにおける、厚み方向レタデーション(Rth)は、好ましくは-5nm以下、より好ましくは-15nm以下、さらに好ましくは-35nm以下である。
前記Re及びRthの値は、MD及びTD方向の延伸倍率、フィルム厚さ、セルロース樹脂(A)と、ヒドロキシル基を有するスチレンの重合体(B1)及びヒドロキシル基を有するスチレンを除くスチレン誘導体とヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体(B2)の質量比により調整することができる。
本発明の光学フィルムは、本質的にセルロース樹脂(A)、ヒドロキシル基を有するスチレンの重合体(B1)及びヒドロキシル基を有するスチレンを除くスチレン誘導体とヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体(B2)から選択される1種以上、並びに任意に含まれるポリエステル(C)からなってもよい。この場合、不可避不純物を含んでもよい。
また、本発明の光学フィルムは、セルロース樹脂(A)、ヒドロキシル基を有するスチレンの重合体(B1)及びヒドロキシル基を有するスチレンを除くスチレン誘導体とヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体(B2)から選択される1種以上、並びに任意に含まれるポリエステル(C)のみからなってもよい。
本発明の光学フィルムは、例えば、本発明の光学材料用樹脂組成物を用いて、押し出し成形、キャスト成形等の方法により未延伸フィルムを製造し、当該未延伸フィルムを延伸することにより得られる。
溶液流延法で得られる未延伸フィルムは、実質的に光学等方性を示す。前記光学等方性を示すフィルムは、例えば液晶ディスプレイ等の光学材料に使用することができ、中でも偏光板用保護フィルムに有用である。また、前記方法によって得られたフィルムは、その表面に凹凸が形成されにくく、表面平滑性に優れる。
温度計、攪拌機及び還流冷却器を付した内容量0.5Lの四つ口フラスコに、溶媒としてプロピレングリコールモノメチルエーテル(PGME)を110g加え、窒素バブリングを行ってフラスコ内を窒素置換しながら110℃まで昇温した。昇温後、スチレン17g、メタクリル酸メチル55g、メタクリル酸3g、メタクリル酸2-ヒドロキシエチル35g、パーブチルO(日油株式会社製)7g及びチオカルコール20(花王株式会社製)7gを混合した溶液を4時間かけてフラスコ内に滴下した。滴下後、110℃で4時間ほど反応を継続した。反応終了後、減圧処理を施すことでPGMEを除去し、常温白色固体であるスチレン-ヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体B-1を得た。
得られたスチレン-ヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体B-1の数平均分子量(Mn)は3,200であった。
得られたスチレン-ヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体B-1について、下記方法によりスチレン-(メタ)アクリル共重合体B-1中のメタクリル酸2-ヒドロキシエチルの含有量を評価したところ、32モル%であった。
得られたスチレン-ヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体B-1について、下記方法によりスチレン-ヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体B-1中のメタクリル酸の含有量を評価したところ、2モル%であった。
得られたスチレン-(メタ)アクリル共重合体を重クロロホルムに溶解し、周波数500MHz、室温にて下記条件で13C-NMR測定を行なった。測定結果より、スチレン単位中のベンゼン環の炭素ピーク(130~140ppm付近)、ヒドロキシスチレン単位中のヒドロキシル基が結合した炭素ピーク(155ppm付近)、(メタ)アクリル酸メチルのカルボニル炭素ピーク(170ppm付近)と(メタ)アクリル酸のカルボニル炭素ピーク(160ppm付近)、(メタ)アクリル酸ヒドロキシアルキルエステルのカルボニル炭素ピーク(165ppm付近)の面積比から、試料中の各成分単位のモル比を求めた。
[13C-NMR測定条件]
測定装置 :日本電子株式会社製「JNM-ECA500」
溶媒 :重水素化クロロホルム
測定プローブ :SuperCOOLプローブ
積算回数 :5,000回
温度計、攪拌機及び還流冷却器を付した内容量0.5Lの四つ口フラスコに、溶媒としてプロピレングリコールモノメチルエーテル(PGME)を110g加え、窒素バブリングを行ってフラスコ内を窒素置換しながら110℃まで昇温した。昇温後、スチレン28g、メタクリル酸メチル50g、メタクリル酸3g、メタクリル酸2-ヒドロキシエチル30g、パーブチルO(日油株式会社製)7g、チオカルコール20(花王株式会社製)7gを混合した溶液を4時間かけてフラスコ内に滴下した。滴下後、110℃で4時間ほど反応を継続した。反応終了後、減圧処理を施すことでPGMEを除去し、常温白色固体であるスチレン-ヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体B-2を得た。
得られたスチレン-ヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体B-2の数平均分子量(Mn)は3,000であった。
得られた共重合体B-2について、合成例1と同様にして共重合体B-2中のメタクリル酸2-ヒドロキシエチルの含有量を評価したところ、27モル%であった。
得られた共重合体B-2について、合成例1と同様にして共重合体B-2中のメタクリル酸の含有量を評価したところ、2モル%であった。
温度計、攪拌機及び還流冷却器を付した内容量0.5Lの四つ口フラスコに、溶媒としてプロピレングリコールモノメチルエーテル(PGME)を110g加え、窒素バブリングを行ってフラスコ内を窒素置換しながら110℃まで昇温した。昇温後、スチレン17g、メタクリル酸メチル55g、メタクリル酸3g、メタクリル酸2-ヒドロキシエチル35g、パーブチルO(日油株式会社製)11g、チオカルコール20(花王株式会社製)7gを混合した溶液を4時間かけてフラスコ内に滴下した。滴下後、110℃で4時間ほど反応を継続した。反応終了後、減圧処理を施すことでPGMEを除去し、常温白色固体であるスチレン-ヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体B-3を得た。
得られたスチレン-ヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体B-3の数平均分子量(Mn)は2,300であった。
得られた共重合体B-3について、合成例1と同様にして共重合体B-3中のメタクリル酸2-ヒドロキシエチルの含有量を評価したところ、32モル%であった。
得られた共重合体B-3について、合成例1と同様にして共重合体B-3中のメタクリル酸の含有量を評価したところ、2モル%であった。
温度計、攪拌機及び還流冷却器を付した内容量0.5Lの四つ口フラスコに、溶媒としてプロピレングリコールモノメチルエーテル(PGME)を110g加え、窒素バブリングを行ってフラスコ内を窒素置換しながら110℃まで昇温した。昇温後、スチレン11g、パラヒドロキシスチレン98g、パーブチルO(日油株式会社製)3g及びチオカルコール20(花王株式会社製)3gを混合した溶液を4時間かけてフラスコ内に滴下した。滴下後、110℃で4時間ほど反応を継続した。反応終了後、減圧処理を施すことでPGMEを除去し、常温白色固体であるスチレン-ヒドロキシスチレン共重合体B-4を得た。
得られたスチレン-ヒドロキシスチレン共重合体B-4の数平均分子量(Mn)は2,900であった
温度計、攪拌機及び還流冷却器を付した内容量0.5Lの四つ口フラスコに、溶媒としてプロピレングリコールモノメチルエーテル(PGME)を110g加え、窒素バブリングを行ってフラスコ内を窒素置換しながら110℃まで昇温した。昇温後、スチレン68g、メタクリル酸メチル17g、メタクリル酸3g、メタクリル酸2-ヒドロキシエチル21g、パーブチルO(日油株式会社製)6g及びチオカルコール20(花王株式会社製)6gを混合した溶液を4時間かけてフラスコ内に滴下した。滴下後、110℃で4時間ほど反応を継続した。反応終了後、減圧処理を施すことでPGMEを除去し、常温白色固体であるスチレン-ヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体B’-5を得た。
得られたスチレン-ヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体B’-5の数平均分子量(Mn)は3,300であった。
得られた共重合体B’-5について、合成例1と同様にして共重合体B’-5中のメタクリル酸2-ヒドロキシエチルの含有量を評価したところ、15モル%であった。
得られた共重合体B’-5について、合成例1と同様にして共重合体B’-5中のメタクリル酸の含有量を評価したところ、2モル%であった。
温度計、攪拌機及び還流冷却器を付した内容量0.5Lの四つ口フラスコに、溶媒としてプロピレングリコールモノメチルエーテル(PGME)を110g加え、窒素バブリングを行ってフラスコ内を窒素置換しながら110℃まで昇温した。昇温後、スチレン16g、メタクリル酸メチル50g、メタクリル酸3g、メタクリル酸2-ヒドロキシエチル42g、パーブチルO(日油株式会社製)1g及びチオカルコール20(花王株式会社製)1gを混合した溶液を4時間かけてフラスコ内に滴下した。滴下後、110℃で4時間ほど反応を継続した。反応終了後、減圧処理を施すことでPGMEを除去し、常温白色固体であるスチレン-ヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体B’-6を得た。
得られたスチレン-ヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体B’-6の数平均分子量(Mn)は8,500であった。
得られた共重合体B’-6について、合成例1と同様にして共重合体B’-6中のメタクリル酸2-ヒドロキシエチルの含有量を評価したところ、32モル%であった。
得られた共重合体B’-6について、合成例1と同様にして共重合体B’-6中のメタクリル酸の含有量を評価したところ、2モル%であった。
温度計、攪拌器及び還流冷却器を備えた内容積1リットルの四つ口フラスコに、エチレングリコール341g、アジピン酸659gを仕込んだ。さらに、テトライソプロピルチタネートを前記エチレングリコール及び前記アジピン酸の合計量に対して30質量ppm加えて、窒素気流下で攪拌しながら220℃まで昇温し、24時間反応させた。
この反応により、数平均分子量が1,100で、酸価が0.19で、水酸基価が112のポリエステル樹脂C-1を得た。
温度計、攪拌器及び還流冷却器を備えた内容積3リットルの四つ口フラスコに、エチレングリコール694g、ヘキサヒドロ無水フタル酸1227g、シクロヘキサンカルボン酸564gを仕込んだ。さらに、テトライソプロピルチタネートを前記エチレングリコール、前記ヘキサヒドロ無水フタル酸、前記シクロヘキサンカルボン酸の合計量に対して30質量ppm加えて、窒素気流下で攪拌しながら220℃まで昇温し、24時間反応させた。
この反応により、数平均分子量が1,000で、酸価が0.26で、水酸基価が20のポリエステル樹脂C-2を得た。
温度計、攪拌器及び還流冷却器を備えた内容積3リットルの四つ口フラスコに、ポリエチレングリコール #300 560g、2-エチルヘキサン酸645g、テトライソプロピルチタネート0.31gを仕込み、窒素気流下で攪拌しながら220℃まで昇温し、24時間反応させた。その後、減圧を4時間施すことで、数平均分子量が690で、酸価が0.51で、水酸基価が5のポリエステル樹脂C-3を得た。
トリアセチルセルロース(TAC)樹脂A(ダイセル社製TAC樹脂 LT-35)(100質量部)とスチレン-ヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体B-1(10質量部)に対し、メチレンクロライド810質量部、メタノール90質量部を加えて溶解し、ドープ液を得た。このドープ液をガラス板上に流延し、溶媒を留去する(乾燥する)ことで膜厚約60μmのフィルムを得た。
得られたフィルムの透明性、耐熱性、透湿度を下記の方法に従って評価した。また、得られたフィルムを下記の方法及び条件で熱延伸し、得られた延伸フィルムの光学特性及び性能安定性を下記の方法に従って評価した。評価結果を表1に示す。
フィルムを打ち抜き機で打ち抜いて40mm角の試験片とし、HAZEメーターNDH-5000(日本電色工業製)にて、HAZE値の測定を行った。得られたHAZE値が小さいほど、透明性に優れることを示す。
動的粘弾性測定(DMA)装置により、フィルムについて測定したtanδのピークトップ値における温度をTgと定義し、その大きさを評価した。
JIS Z0208に記載の方法に従い、フィルムの透湿度を測定した。測定条件は、温度40℃、相対湿度90%で行なった。
フィルムを金属クリップに挟み、吊るした状態で温度70℃、相対湿度90%RHの恒温恒湿中に5日間放置した。その後、濁度計(日本電色工業株式会社製「NDH 5000」)を用いて、JIS K 7105に準じて、延伸フィルムのHAZE値を測定すると共に目視による延伸フィルム全体の透明度の評価を行った。
HAZEが1.0以下で、かつ、フィルム全体が透明である延伸フィルムを「○」と評価し、HAZEが1.0を超えるもの、及び、HAZEが1.0以下であっても一部白濁が目視で確認された延伸フィルムは「×」と評価した。
尚、後述する比較例のフィルムは、特に金属クリップで挟んだ部分の白濁が確認された。
フィルムを超音波カッターで切り抜いて5.5cm角の試験片とし、二軸延伸機(株式会社井元製作所製)を用いて、下記条件にて熱延伸を行った。
・倍率:1.3倍
・速度:100%/min
・温度:(DMA測定のtanδピークトップを与える温度)[℃]
・自由一軸延伸
未延伸フィルム及び製造した延伸フィルムを23℃かつ相対湿度55%で2時間以上静置し、複屈折測定装置(KOBRA-WR,王子計測器(株)製)を用いて波長590nmにおける面内位相差(Re値)及び面外位相差(Rth値)を測定した。
表1に示すトリアセチルセルロース(TAC)樹脂とスチレン-ヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体又はヒドロキシル基を有するスチレンの重合体を表1に示す配合割合で配合し、実施例1と同様にしてフィルム及び延伸フィルムを製造し評価した。結果を表1に示す。
尚、比較例2及び比較例3では、トリアセチルセルロース樹脂とスチレン-ヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体が十分に相溶せず、透明なフィルムが得られなかったので、延伸フィルムの製造はしなかった。
トリアセチルセルロース(TAC)樹脂A(ダイセル社製TAC樹脂 LT-35)100質量部とスチレン-ヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体(B-1)10質量部、ポリエステル樹脂(C-1)10質量部に対し、メチレンクロライド810質量部、メタノール90質量部を加えて溶解し、ドープ液を得た。ドープ液をガラス板上に流延し、溶媒を留去する(乾燥する)ことで膜厚約60μmのフィルムを得た。
得られたフィルムについて実施例1と同様の評価を行った。また、得られたフィルムを実施例1と同様にして延伸フィルムとし、評価した。結果を表2に示す。
表2に示すトリアセチルセルロース(TAC)樹脂、スチレン-(メタ)アクリル共重合体又はスチレン重合体、及びポリエステル樹脂を表2に示す配合割合で配合し、実施例7と同様にしてフィルム及び延伸フィルムを製造し評価した。結果を表2に示す。
Claims (12)
- セルロース樹脂(A)と、ヒドロキシル基を有するスチレンの重合体(B1)及びヒドロキシル基を有するスチレンを除くスチレン誘導体とヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体(B2)から選択される1種以上とを含み、
前記ヒドロキシル基を有するスチレンの重合体(B1)及び前記ヒドロキシル基を有するスチレンを除くスチレン誘導体とヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体(B2)のヒドロキシル基を有するスチレンを除くスチレン誘導体の含有量が40モル%以下であり、
前記ヒドロキシル基を有するスチレンの重合体(B1)及び前記ヒドロキシル基を有するスチレンを除くスチレン誘導体とヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体(B2)の数平均分子量がそれぞれ5000以下である光学材料用樹脂組成物。 - 前記ヒドロキシル基を有するスチレンがヒドロキシスチレンであり、前記ヒドロキシル基を有するスチレンの重合体(B1)中の前記ヒドロキシスチレンの含有量が、60~100モル%である請求項1に記載の光学材料用樹脂組成物。
- 前記ヒドロキシル基を有するスチレンを除くスチレン誘導体が、スチレン、アルキルスチレン、アルコキシスチレン、カルボキシスチレン、アミノアルキルスチレンから選択される1種以上である請求項1又は2に記載の光学材料用樹脂組成物。
- 前記ヒドロキシル基を有するスチレンを除くスチレン誘導体とヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体(B2)が、スチレン及びアルキルスチレンから選択される1種以上と、(メタ)アクリル酸ヒドロキシアルキルエステル、(メタ)アクリル酸アルキルエステル及び(メタ)アクリル酸から選択される1種以上とを反応原料とする共重合体であって、前記(メタ)アクリル酸ヒドロキシアルキルエステルを必須の反応原料とする共重合体である請求項1~3のいずれかに記載の光学材料用樹脂組成物。
- 前記ヒドロキシル基を有するスチレンを除くスチレン誘導体とヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体(B2)中の前記(メタ)アクリル酸の含有量が、3.0モル%以下である請求項4に記載の光学材料用樹脂組成物。
- 前記セルロース樹脂(A)が、セルロースエステルである請求項1~5のいずれかに記載の光学材料用樹脂組成物。
- 前記セルロース樹脂(A)が、セルローストリアセテートである請求項1~6のいずれかに記載の光学材料用樹脂組成物。
- 前記セルロース樹脂(A)100質量部に対して、前記スチレンとヒドロキシル基を有する(メタ)アクリル酸エステルの共重合体(B1)及び前記ヒドロキシル基を有するスチレン重合体(B2)を1~100質量部含む請求項1~7のいずれかに記載の光学材料用樹脂組成物。
- ポリエステル樹脂(C)をさらに含む請求項1~8のいずれかに記載の光学材料用樹脂組成物。
- 請求項1~9のいずれかに記載の光学材料用樹脂組成物を含む光学フィルム。
- 請求項10に記載の光学フィルムを備える表示装置。
- 有機ELディスプレイ又は液晶ディスプレイである請求項11に記載の表示装置。
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| JP2023038896A (ja) * | 2021-09-07 | 2023-03-17 | Dic株式会社 | 延伸フィルム、光学フィルムおよび表示装置 |
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| WO2007119646A1 (ja) * | 2006-04-12 | 2007-10-25 | Konica Minolta Opto, Inc. | 偏光板保護フィルム、偏光板及び液晶表示装置 |
| JP2010024424A (ja) * | 2008-06-20 | 2010-02-04 | Fujifilm Corp | セルロースエステルフィルム、偏光板および液晶表示装置 |
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| JP5387405B2 (ja) * | 2007-04-10 | 2014-01-15 | コニカミノルタ株式会社 | 紫外線吸収性ポリマー、セルロースエステル光学フィルム、セルロースエステル光学フィルムの製造方法、偏光板、及び液晶表示装置 |
| JP5507819B2 (ja) * | 2008-06-19 | 2014-05-28 | 富士フイルム株式会社 | セルロースエステルフィルム、偏光板および液晶表示装置 |
| JP2010066752A (ja) * | 2008-08-13 | 2010-03-25 | Fujifilm Corp | セルロースアシレートフィルムおよび偏光板 |
| JP2010107960A (ja) * | 2008-09-30 | 2010-05-13 | Fujifilm Corp | 光学補償フィルムとその製造方法、偏光板、および液晶表示装置 |
| JP2010170128A (ja) * | 2008-12-26 | 2010-08-05 | Fujifilm Corp | セルロースアシレートフィルム、偏光板及び液晶表示装置 |
| JP5055312B2 (ja) * | 2009-02-23 | 2012-10-24 | 富士フイルム株式会社 | セルロースアシレートフィルム、偏光板及び液晶表示装置 |
| JP5593077B2 (ja) * | 2009-03-31 | 2014-09-17 | 富士フイルム株式会社 | セルロースアシレートフィルムの製造方法 |
| JPWO2011055603A1 (ja) * | 2009-11-09 | 2013-03-28 | コニカミノルタアドバンストレイヤー株式会社 | 光学フィルム、偏光板および液晶表示装置 |
| JP2012086433A (ja) | 2010-10-19 | 2012-05-10 | Konica Minolta Opto Inc | 光学フィルムの製造方法 |
| JP2013029553A (ja) | 2011-07-26 | 2013-02-07 | Fujifilm Corp | 光学フィルム及びその製造方法、積層光学フィルム、偏光板、並びに液晶表示装置 |
| JPWO2013047831A1 (ja) * | 2011-09-29 | 2015-03-30 | 富士フイルム株式会社 | セルロースアシレートフィルム、偏光板及び液晶表示装置 |
| US9690013B2 (en) * | 2013-09-27 | 2017-06-27 | Dic Corporation | Resin composition for optical material, optical film, and liquid crystal display device |
| WO2017208895A1 (ja) * | 2016-06-02 | 2017-12-07 | 大八化学工業株式会社 | セルロースエステル樹脂用改質剤、セルロースエステル樹脂組成物及び光学用フィルム |
| JP6330870B2 (ja) | 2016-09-05 | 2018-05-30 | コニカミノルタ株式会社 | 偏光板およびこれを用いた液晶表示装置 |
| JP6915248B2 (ja) * | 2016-09-21 | 2021-08-04 | Dic株式会社 | 光学材料用樹脂組成物、光学フィルム及び液晶表示装置 |
| KR102483671B1 (ko) * | 2017-06-14 | 2023-01-03 | 디아이씨 가부시끼가이샤 | 광학 재료용 수지의 반가소화제, 셀룰로오스에스테르 수지 조성물, 광학 필름, 액정 표시 장치 및 에스테르 수지의 제조 방법 |
| WO2018230123A1 (ja) * | 2017-06-14 | 2018-12-20 | Dic株式会社 | エステル樹脂、反可塑化剤、セルロースエステル樹脂組成物、光学フィルム及び液晶表示装置 |
| KR102415014B1 (ko) * | 2017-06-28 | 2022-07-01 | 디아이씨 가부시끼가이샤 | 광학 재료용 수지 조성물 및 광학 필름 |
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- 2020-01-28 WO PCT/JP2020/002900 patent/WO2020162259A1/ja not_active Ceased
- 2020-01-31 TW TW109102967A patent/TWI807161B/zh active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2007119646A1 (ja) * | 2006-04-12 | 2007-10-25 | Konica Minolta Opto, Inc. | 偏光板保護フィルム、偏光板及び液晶表示装置 |
| JP2010024424A (ja) * | 2008-06-20 | 2010-02-04 | Fujifilm Corp | セルロースエステルフィルム、偏光板および液晶表示装置 |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2023038896A (ja) * | 2021-09-07 | 2023-03-17 | Dic株式会社 | 延伸フィルム、光学フィルムおよび表示装置 |
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| KR20210100147A (ko) | 2021-08-13 |
| TWI807161B (zh) | 2023-07-01 |
| JPWO2020162259A1 (ja) | 2021-11-11 |
| TW202039672A (zh) | 2020-11-01 |
| KR102723287B1 (ko) | 2024-10-31 |
| CN113423777A (zh) | 2021-09-21 |
| CN113423777B (zh) | 2023-03-24 |
| JP7031761B2 (ja) | 2022-03-08 |
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