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WO2020034183A1 - Integrated transformer and integrated switching power supply application circuit applying integrated transformer - Google Patents

Integrated transformer and integrated switching power supply application circuit applying integrated transformer Download PDF

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Publication number
WO2020034183A1
WO2020034183A1 PCT/CN2018/100976 CN2018100976W WO2020034183A1 WO 2020034183 A1 WO2020034183 A1 WO 2020034183A1 CN 2018100976 W CN2018100976 W CN 2018100976W WO 2020034183 A1 WO2020034183 A1 WO 2020034183A1
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WO
WIPO (PCT)
Prior art keywords
winding
circuit
primary
magnetic
post
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2018/100976
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French (fr)
Chinese (zh)
Inventor
赵德琦
程静
吴壬华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Shinry Technologies Co Ltd
Original Assignee
Shenzhen Shinry Technologies Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Shenzhen Shinry Technologies Co Ltd filed Critical Shenzhen Shinry Technologies Co Ltd
Priority to PCT/CN2018/100976 priority Critical patent/WO2020034183A1/en
Priority to CN201880005058.1A priority patent/CN110402473B/en
Publication of WO2020034183A1 publication Critical patent/WO2020034183A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/30Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/30Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
    • H01F27/306Fastening or mounting coils or windings on core, casing or other support
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F30/00Fixed transformers not covered by group H01F19/00
    • H01F30/04Fixed transformers not covered by group H01F19/00 having two or more secondary windings, each supplying a separate load, e.g. for radio set power supplies
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F30/00Fixed transformers not covered by group H01F19/00
    • H01F30/06Fixed transformers not covered by group H01F19/00 characterised by the structure
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • H02J7/0013Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries acting upon several batteries simultaneously or sequentially
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M3/00Conversion of DC power input into DC power output
    • H02M3/22Conversion of DC power input into DC power output with intermediate conversion into AC

Definitions

  • the present application relates to the field of transformers, and in particular, to an integrated transformer and an integrated switching power supply application circuit for a new energy vehicle using the integrated transformer.
  • the purpose of this application is to provide an integrated transformer and an integrated switching power supply application circuit using the integrated transformer, which not only solves the large-volume technology of the charger caused by using two transformers in parallel to increase the output power in the traditional solution.
  • the problem also solves the technical problem that the charger and the DC-DC use two sets of independent conversion circuits to be separately arranged or physically integrated, which causes the charger and the DC-DC to occupy a large space and have a high design cost.
  • This application has a very broad application prospect.
  • the distance between the first skeleton and the second skeleton is greater than a threshold distance.
  • This application provides an integrated switching power supply application circuit.
  • the circuit includes the integrated transformer, the first power storage module, the second power storage module, the primary circuit, the first secondary circuit, and the second secondary circuit.
  • a first end of the primary circuit is used for connection with an external circuit, a second end of the primary circuit is connected with the primary winding component, and a first end of the first secondary circuit is connected with the first The secondary winding component is connected, the second end of the first secondary circuit is connected to the first power storage module, and the first end of the second secondary circuit is connected to the second secondary winding component.
  • a second end of the second secondary circuit is connected to the second power storage module.
  • the external circuit includes an external power supply circuit and an external load circuit.
  • the circuit includes the following working modes, which will be described in detail below.
  • the current of the external power supply circuit enters the primary side circuit, and the primary side circuit radiates electric energy to the primary side winding component and the first secondary side winding component of the integrated transformer.
  • the first secondary circuit further charges the first power storage module.
  • the current of the first power storage module enters the first secondary circuit, and the first secondary circuit passes the first secondary winding component and the primary winding component of the integrated transformer.
  • the electric energy is radiated to the primary circuit, and then the external load circuit is discharged.
  • the current of the first power storage module enters the first secondary circuit, and the first secondary circuit passes the first secondary winding component and the second secondary of the integrated transformer.
  • the winding assembly radiates electric energy to the second secondary circuit, thereby charging the second power storage module.
  • the integrated transformer further includes a primary inductance, the primary inductance is formed by a leakage inductance of the integrated transformer, and the primary inductance is used for being connected in series with the first primary winding and the first primary winding.
  • the two primary windings are electrically connected, or are used to electrically connect the first primary winding and the second primary winding after being connected in parallel.
  • the distance between the first winding and the third winding is adjustable, and the distance between the second winding and the fourth winding is adjustable.
  • the first magnetic column, the first skeleton, the first primary winding, the first secondary winding, and the third winding correspond to a single transformer.
  • the second magnetic column, the second skeleton, the second primary winding, the second secondary winding, and the fourth winding correspond to another separate transformer.
  • the first current flowing in the first primary winding and the second current flowing in the second primary winding can form a complete magnetic flux loop in the closed magnetic core. Therefore, the integrated transformer of the present application has two transformers.
  • the integrated transformer of the present application can form a magnetic flux loop through the first magnetic column, the first horizontal column, the second magnetic column, and the second horizontal column, eliminating the need for the two transformers except the first magnetic column and the second magnetic column.
  • the integrated transformer of the present application has a small volume. Therefore, the integrated transformer of the present application not only has the functions of two transformers, but also has a small volume after the integration, which solves the technical problem of the larger size of the charger caused by using two transformers in parallel to increase the output power. .
  • FIG. 1 is a schematic structural diagram of an integrated transformer according to an embodiment of the present application.
  • FIG. 2 is a schematic exploded view of the integrated transformer shown in FIG. 1.
  • FIG. 3 is a schematic diagram of a magnetic circuit structure of the integrated transformer shown in FIG. 1.
  • FIG. 4 is a schematic structural diagram of an integrated circuit according to an embodiment of the present application.
  • FIG. 5 is a schematic structural diagram of the primary circuit, the first secondary circuit, and the second secondary circuit in FIG. 4.
  • the present application provides an integrated transformer 100 including a closed magnetic core 10, a first winding 20, a second winding 30, a third winding 80, a fourth winding 90, a first skeleton 40 and a second skeleton. 50.
  • the closed magnetic core 10 includes a first magnetic column 101 and a second magnetic column 102 which are arranged in parallel and opposite to each other, a first skeleton 40 is sleeved on the first magnetic column 101, and a first winding 20 is wound on the first skeleton 40.
  • the second frame 50 is sleeved on the second magnetic column 102, and the second winding 30 is wound on the second frame 50.
  • the third winding 80 is wound on the first magnetic column 101 and is spaced apart from the first winding 20; the fourth winding 90 is wound on the second magnetic column 102, and
  • the second winding 30 is disposed at intervals.
  • the first winding 20 includes a first primary winding 201 and a first secondary winding 202, and the first primary winding 201 and the first secondary winding 202 are wound by a sandwich method.
  • the second winding 30 includes a second primary winding 301 and a second secondary winding 302, and the second primary winding 301 and the second secondary winding 302 are wound by a sandwich method.
  • the closed magnetic core 10 further includes a first cross-pillar 103 and a second cross-pillar 104, and the first magnetic post 101 and the second magnetic post 102 are both sandwiched between the first cross-pillar 103 and the second cross-pillar 104, and the first Both ends of the magnetic column 101 and the second magnetic column 102 are connected to the first horizontal column 103 and the second horizontal column 104.
  • the first magnetic column 101, the first horizontal column 103, the second magnetic column 102, and the second horizontal column 104 are sequentially connected to form the closed magnetic core 10.
  • the first magnetic column 101 and the second magnetic column 102 are columnar, and the shapes of the first magnetic column 101 and the second magnetic column 102 are not limited in this application.
  • the first horizontal post 103 and the second horizontal post 104 are approximately hexagonal in shape, and the shapes of the first horizontal post 103 and the second horizontal post 104 are not limited in the present application.
  • the first magnetic column 101, the first skeleton 40, the first primary winding 201, the first secondary winding 202, and the third winding 80 correspond to a single transformer.
  • the second magnetic column 102, the second bobbin 50, the second primary winding 301, the second secondary winding 302, and the fourth winding 90 correspond to another separate transformer.
  • the first current L1 flowing in the first primary winding 201 and the second current L2 flowing in the second primary winding 301 can form a complete magnetic flux loop in the closed magnetic core 10, so the integrated transformer 100 of the present application With the function of two transformers, it can output high power.
  • the integrated transformer 100 of the present application can form a magnetic flux loop through the first magnetic column 101, the first horizontal column 103, the second magnetic column 102, and the second horizontal column 104, eliminating the need to remove the first magnetic column 101 and the first magnetic column. Since the other magnetic poles other than the two magnetic poles 102 are used, the integrated transformer 100 of the present application has a small volume. Therefore, the integrated transformer 100 of the present application not only has the functions of two transformers, but also has a small volume after integration, which solves the technology that takes up a large amount of space due to the large volume of two transformers connected in parallel after use. problem.
  • the integrated transformer 100 of the present application omits the other magnetic columns of the conventional two transformers except the first magnetic column 101 and the second magnetic column 102, the first winding 20 and the first winding 20 wound on the first frame 40 are Most of the area of the second winding 30 wound on the second frame 50 is exposed to the outside, and the heat generated by the first winding 20 and the second winding 30 can be conducted to the outside faster by itself, which accelerates the first winding 20 and the second winding 30. Heat dissipation of the winding 30.
  • the first magnetic column 101 is housed in the first frame 40 and the second magnetic column 102 is housed in the second frame 50, the heat generated on the first magnetic column 101 and the second magnetic column 102 is not easy to dissipate, but the first magnetic column
  • the column 101 and the second magnetic column 102 are both connected to the first cross column 103 and the second cross column 104, and the first cross column 103 and the second cross column 104 are exposed, and the first magnetic column 101 and the second magnetic column are exposed.
  • the heat on 102 can be transmitted to the first cross-pillar 103 and the second cross-pillar 104, and the heat can be conducted to the outside through the first cross-pillar 103 and the second cross-pillar 104. Therefore, the first cross-pillar 103 and the second cross-pillar 104 realize heat dissipation of the closed magnetic core 10.
  • the integrated transformer 100 of the present application not only solves the technical problem of taking up a large space due to the large volume of the two transformers used together, but also solves the closed magnetic core 10, the first winding 20 and the second Heat dissipation problem of the winding 30.
  • the winding manner of the first winding 20 on the first skeleton 40 is the same as that of the second winding 30 on the second skeleton 50, that is, the first primary side.
  • the winding manner of the winding 201 on the first skeleton 40 is the same as that of the second primary winding 301 on the second skeleton 50, and the winding manner of the first secondary winding 202 on the first skeleton 40 is the same as that of the second primary winding 301.
  • the winding manner of the secondary winding 302 on the second frame 50 is the same.
  • the first primary winding 201 includes a first end 201a and a second end 201b disposed opposite to the first end 201a.
  • the second primary winding 301 includes a third end 301a and a first end disposed opposite to the third end 301a.
  • the first terminal 201a is used as the input terminal of the first current L1
  • the second terminal 201b is used as the output terminal of the first current L1
  • the third terminal 301a is used as The output terminal of the second current L2 and the fourth terminal 301b serve as the input terminal of the second current L2.
  • the directions of the first current L1 and the second current L2 are opposite, and the direction of the first magnetic flux P1 in the first magnetic column 101 is the same as The direction of the second magnetic flux P2 in the second magnetic column 102 is opposite, so that a complete magnetic flux loop can be formed in the closed magnetic core 10.
  • current can be generated in the first secondary winding 202, the second secondary winding 302, the third winding 80 and the fourth winding 90. Therefore, the integrated transformer 100 of the present application has the function of two transformers.
  • the integrated transformer 100 of the present application not only solves the technical problem of taking up a large space due to the large volume of the two transformers used together, but also solves the closed magnetic core 10, the first winding 20 and the second Heat dissipation problem of the winding 30.
  • the first skeleton 40 and the second skeleton 50 are both hollow cylindrical structures with open ends.
  • the first skeleton 40 includes a first top wall 402, a first bottom wall 403, and A first side wall (not shown in the figure) between the first top wall 402 and the first bottom wall 403.
  • the first top wall 402 and the first bottom wall 403 are vertically oriented from the openings at both ends of the first side wall. It is formed to extend outward to form a first annular groove-like structure.
  • the first winding 20 is wound on the first annular groove-like structure.
  • the first top wall 402 is provided with a first opening (not shown in the figure).
  • the first opening The first wire post 60 extends vertically outward in the direction of the first horizontal pillar 103, and the first winding 20 passes through the first opening and the first wire post 60 communicates with the outside;
  • the second skeleton 50 includes a second top wall 502, a first The two bottom walls 503 and a second side wall (not shown) provided between the second top wall 502 and the second bottom wall 503.
  • the second top wall 502 and the second bottom wall 503 are both formed by the second side wall.
  • the openings at both ends extend vertically outward to form a second annular groove-like structure.
  • the second winding 30 is wound around the second annular groove-like structure, and a second top wall is provided with a first Two openings (not shown in the figure).
  • the second opening extends vertically outward in the direction of the first cross-pillar 103 to form a second wire socket 70.
  • the second winding 30 passes through the second opening and the second wire socket 70 communicates with the outside.
  • the first winding wall 20 and the third winding 80 are spaced apart by the first top wall 402 to realize the interval setting of the first winding 20 and the third winding 80.
  • the interval between the second winding 30 and the fourth winding 90 is realized by the second top wall 502 to realize the interval setting of the second winding 30 and the fourth winding 90.
  • the interval between the first skeleton 40 and the second skeleton 50 is larger than a threshold interval.
  • the distance between the first skeleton 40 and the second skeleton 50 needs to be set so that the first A winding 20 is spaced from the second winding 30, and the threshold distance is at least the sum of the diameters of the first winding 20 and the second winding 30.
  • the distance between the first skeleton 40 and the second skeleton 50 needs to be greater than the threshold distance, so that the magnetic field is closed.
  • the first winding 20 and the second winding 30 in the core 10 can be spaced, which reduces the short circuit probability of the first winding 20 and the second winding 30.
  • the first winding 20 and the second winding 30 are spaced apart, the distance between the first winding 20 and the second winding 30 is still small, and the integrated transformer 100 can still be guaranteed to have a smaller volume.
  • this application also provides an integrated switching power supply application circuit, which includes the integrated transformer 100 described above, a first power storage module 120 (such as a vehicle power battery, also called a high-voltage battery), and a second power storage module. 160 (for example, vehicle battery, also known as low-voltage battery), primary side circuit 130 (for example, including common frequency rectification circuit, power factor correction circuit, etc., which is not limited here), first secondary side circuit 140 (for example, including common frequency The rectifier circuit is not limited here, and the second secondary circuit 150 (for example, includes a common frequency rectifier circuit, which is not limited here).
  • a first power storage module 120 such as a vehicle power battery, also called a high-voltage battery
  • 160 for example, vehicle battery, also known as low-voltage battery
  • primary side circuit 130 for example, including common frequency rectification circuit, power factor correction circuit, etc., which is not limited here
  • first secondary side circuit 140 for example, including common frequency
  • the rectifier circuit is not limited here
  • the second secondary circuit 150 for example,
  • a first primary winding 201 is connected to a second primary winding 301 to form a primary winding assembly 200, and a first secondary winding 202 is connected to a second secondary winding 302 to form a first secondary winding assembly 300.
  • a second secondary winding assembly 400 is formed.
  • the first end of the primary circuit 130 is used to connect to the external circuit 110, the second end of the primary circuit 130 is connected to the primary winding assembly 200, and the first end of the first secondary circuit 140 is connected to The first secondary winding assembly 300 is connected, the second end of the first secondary circuit 140 is connected to the first power storage module 120, the first end of the second secondary circuit 150 is connected to the second secondary winding assembly 400, and the second The second end of the secondary circuit 150 is connected to the second power storage module 160.
  • the third winding 80 is connected in series with the fourth winding 90 to form a second secondary winding assembly 400.
  • the external circuit 110 includes an external power supply circuit 1101 and an external load circuit 1102.
  • the current of the external power supply circuit 1101 can enter the primary circuit 130, and the primary circuit 130 radiates electric energy to the primary winding component 200 and the first secondary winding component 300 of the integrated transformer 100.
  • the first secondary circuit 140 can further charge the first power storage module 120.
  • the first power storage module 120 is a power battery.
  • the current of the external power supply circuit 1101 can enter the primary circuit 130, and the primary circuit 130 radiates electrical energy to the primary winding assembly 200 and the second secondary winding assembly 400 of the integrated transformer 100.
  • the second secondary circuit 150 can further charge the second power storage module 160.
  • the second power storage module 160 is a storage battery.
  • the current of the first power storage module 120 can enter the first secondary circuit 140, and the first secondary circuit 140 passes through the first secondary winding assembly 300 and the primary winding of the integrated transformer 100.
  • the component 200 radiates electric energy to the primary circuit 130 and can discharge the external load circuit 1102.
  • the current of the first power storage module 120 can enter the first secondary circuit 140, and the first secondary circuit 140 passes through the first secondary winding assembly 300 and the second secondary of the integrated transformer 100.
  • the side winding assembly 400 radiates electric energy to the second secondary side circuit 150, and can further charge the second power storage module 160.
  • the primary circuit 130 is an input circuit of the charger, and is connected to the external power supply circuit 1101.
  • the first secondary circuit 140 can serve as a rectifier circuit of the charger during charging, and can further be the first power storage module 120 (power battery charging.
  • the first secondary circuit 140 can be used as the primary circuit
  • the second secondary circuit 150 is a rectifier circuit, which provides energy in the reverse direction through the integrated transformer 100 and transfers energy through the second secondary circuit 150.
  • a charging current is supplied to the second power storage module 160 and further to the second power storage module 160 (battery).
  • the first power storage module 120 can also discharge the external load circuit 1102, that is, the primary side circuit 130 serves as the secondary side circuit, and the first secondary side circuit 140 serves as the primary side circuit, transferring energy to the external load circuit. 1102, further discharging the external load circuit 1102. Further, the external power supply circuit 1101 can directly supply power to the second power storage module 160 (battery) through the primary circuit 130 and the second secondary circuit 150.
  • the integrated switching power supply application circuit of the present application has four power supply modes, and is mainly aimed at new energy vehicles.
  • the integrated switching power supply application circuit of the present application organically integrates the charger and the DC-DC conversion circuit, and solves the problem caused by the traditional charger and DC-DC using two sets of independent conversion circuits separately arranged or physically integrated. Charger and DC-DC occupy a large space, and the technical cost of design is high.
  • the integrated transformer also includes a primary inductance (not shown in the figure).
  • the primary inductance is formed by the leakage inductance of the integrated transformer.
  • the primary inductance is used to electrically connect the first primary winding 201 and the second primary winding 301 in series. Connection, or for electrically connecting the first primary winding 201 and the second primary winding 301 after being connected in parallel.
  • the integrated transformer of the present application integrates the primary inductor in the integrated transformer, and uses the leakage inductance of the integrated transformer as the primary inductor.
  • the primary inductance may be connected in series with the first primary winding 201 and the second primary winding 301 after being connected in series; the primary inductance may also be connected in series with the first primary winding 201 and the second primary winding 301 after being connected in parallel.
  • the distance between the first winding 20 and the third winding 80 is adjustable, and the distance between the second winding 30 and the fourth winding 90 is adjustable. Specifically, when the distance between the first winding 20 and the third winding 80 changes, the leakage inductance between the first winding 20 and the third winding 80 changes, the primary inductance changes, and the second secondary circuit 150 And the output power of the second winding 150 can be adjusted by adjusting the distance between the first winding 20 and the third winding 80; the distance between the second winding 30 and the fourth winding 90 can be adjusted.
  • the leakage inductance between the second winding 30 and the fourth winding 90 changes, the primary inductance changes, and the output power of the second secondary circuit 150 changes, which can be adjusted by adjusting the second winding 30 and the fourth winding.
  • the distance between 90 and 90 is used to adjust the output power of the second secondary circuit 150. Because the third winding 80 and the fourth winding 90 of the present application are connected in series, and when the distance between the first winding 20 and the third winding 80 and the fourth winding 90 after the series changes, the output of the second secondary circuit 150 The power changes; when the distance between the second winding 30 and the series-connected third winding 80 and the fourth winding 90 changes, the output power of the second secondary circuit 150 changes.
  • FIG. 5 a possible connection manner of the integrated circuit of the present application is shown in FIG. 5.
  • the primary circuit 130 includes a first capacitor C1 and a first rectifier circuit 170.
  • the first rectifier circuit 170 includes a first switch unit S1, a second switch unit S2, a third switch unit S3, and a fourth switch unit S4.
  • the first terminal of the third switching unit S3 is connected to the first terminal of the first switching unit S1, the first terminal of the first capacitor C1, and the first terminal of the first power storage module 110, and the second terminal of the third switching unit S3 Connected to the first end of the primary winding assembly 200 and the first end of the fourth switching unit S4, the second end of the fourth switching unit S4 is connected to the second end of the second switching unit S2, and the second end of the first capacitor C1 And the second end of the first power storage module 110 is connected, the first end of the second switching unit S2 is connected to the second end of the first switching unit S1 and the second end of the primary winding assembly 200.
  • the first primary winding 201 of the primary winding assembly 200 and the second primary winding 301 are connected in series.
  • the first end of the first primary winding 201 is connected to the second end of the third switching unit S3 and the first end of the fourth switching unit S4.
  • the second end of the first primary winding 201 is connected to the second primary winding 301.
  • the first end is connected, and the second end of the second primary winding 301 is connected to the second end of the first switching unit S1 and the first end of the second switching unit S2.
  • the connection mode of the first primary winding 201 and the second primary winding 301 may also be connected in parallel, as discussed below.
  • the first secondary circuit 140 includes a second capacitor C2 and a second rectifier circuit 180.
  • the second rectifier circuit 180 includes a fifth switch unit S5, a sixth switch unit S6, a seventh switch unit S7, and an eighth switch unit S8.
  • the first terminal of the switching unit S5 is connected to the first terminal of the seventh switching unit S7, the first terminal of the second capacitor C2, and the first terminal of the second power storage module 120.
  • the second terminal of the fifth switching unit S5 is connected to the first terminal.
  • the first end of a secondary winding assembly 300 is connected to the first end of the sixth switching unit S6, the second end of the sixth switching unit S6 is connected to the second end of the eighth switching unit S8, and the second end of the second capacitor C2 And the second end of the second power storage module 120 is connected, the first end of the eighth switching unit S8 is connected to the second end of the seventh switching unit S7 and the second end of the first secondary winding assembly 300.
  • the first secondary winding 202 of the first secondary winding assembly 300 and the second secondary winding 302 are connected in parallel.
  • the first end of the first secondary winding 202 is connected to the first end of the second secondary winding 302, the second end of the seventh switching unit S7, and the first end of the eighth switching unit S8;
  • the second end is connected to the second end of the second secondary winding 302, the second end of the fifth switching unit S5, and the first end of the sixth switching unit S6.
  • the connection manner of the first secondary winding 202 and the second secondary winding 302 of the first secondary winding component 300 may also be connected in series, as discussed below.
  • the second secondary circuit 150 includes a first transistor D1, a second transistor D2, and a third capacitor C3.
  • the first end of the four windings 90 and the second end of the third capacitor C3 are connected, the second end of the fourth winding 90 is connected to the first end of the second transistor D2, the second end of the first transistor D1 and the second transistor D2
  • the second terminal is connected to the first terminal of the third capacitor C3.
  • the switching unit may be, for example, a relay or a switching circuit composed of a field effect transistor.
  • a field effect is used.
  • the switching circuit of the tube has the characteristics of less interference to the circuit, so that it can generate a larger interference signal to the circuit than the traditional switch, which reduces the interference signal generated by the switching circuit to the circuit to a certain extent, and further Increased the stability of the circuit to a certain extent.
  • first primary winding 201 and the second primary winding 301 of the primary winding assembly 200, the first secondary winding 202 and the second secondary of the first secondary winding assembly 300 There are two connection modes of the winding 302, and there are four connection modes of the integrated transformer.
  • the first primary winding 201 and the second primary winding 301 are connected in series, and the first secondary winding 202 and the second secondary winding 302 are connected in parallel.
  • the number of turns of the primary winding increases after the first primary winding 201 and the second primary winding 301 are connected in series.
  • the total voltage across the first primary winding 201 and the second primary winding 301 increases, and since the number of turns of the first secondary winding 202 and the second secondary winding 302 in parallel does not increase, the first The voltage on one secondary winding 202 and the second secondary winding 302 remains unchanged, which is lower than the high voltage on the primary winding, but after the first secondary winding 202 and the second secondary winding 302 are connected in parallel The total current will increase.
  • the first primary winding 201 and the second primary winding 301 are connected in parallel, and the first secondary winding 202 and the second secondary winding 302 are connected in series.
  • the number of turns of the primary winding after the first primary winding 201 and the second primary winding 301 are connected in parallel is not the same.
  • the voltages on the first primary winding 201 and the second primary winding 301 remain unchanged, but the total current of the first primary winding 201 and the second primary winding 301 increases in parallel, and because the first The number of turns of one secondary winding 202 and the second secondary winding 302 in series increases, and the voltage on the first secondary winding 202 and the second secondary winding 302 increases, which is high compared to the voltage on the primary winding .
  • the first primary winding 201 and the second primary winding 301 are connected in series, and the first secondary winding 202 and the second secondary winding 302 are connected in series.
  • the first secondary winding 202 and the second secondary winding 302 increase.
  • the total voltage on the side winding 302 increases.
  • the first primary winding 201 is connected in parallel with the second primary winding 301
  • the first secondary winding 202 is connected in parallel with the second secondary winding 302.
  • the number of turns of the first secondary winding 202 and the second secondary winding 302 in parallel has not increased, so the voltage on the first primary winding 201 and the second primary winding 301 has not changed, and the first secondary winding 202 and the second The voltage on the secondary winding 302 has not changed, but the total current of the first primary winding 201 and the second primary winding 301 in parallel increases, and the total current of the first secondary winding 202 and the second secondary winding 302 in parallel Increase.

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Abstract

An integrated transformer (100) and an integrated switching power supply application circuit containing the integrated transformer, the integrated transformer comprising a closed magnetic core (10), a first winding (20), a second winding (30), a third winding (80), a fourth winding (90), a first skeleton (40), and a second skeleton (50); the closed magnetic core comprises a first magnetic post (101) and a second magnetic post (102) that are arranged in parallel opposite to each other; the first skeleton sleeves the first magnetic post, and the first winding is wound about the first skeleton, while the second skeleton sleeves the second magnetic post, and the second winding is wound about the second skeleton; the third winding is wound about the first magnetic post and is disposed at an interval from the first winding, and the fourth winding is wound about the second magnetic post and is disposed at an interval from the second winding; the first winding comprises a first primary winding (201) and a first secondary winding (202), and the second winding comprises a second primary winding (301) and a second secondary winding (302); the first primary winding is used for introducing a first current (L1), and the second primary winding is used for introducing a second current (L2), the first current and the second current being used to form a magnetic flux loop in the closed magnetic core. The described integrated transformer solves the technical problem wherein two transformers being used in parallel occupies a large space.

Description

集成变压器及应用该集成变压器的集成开关电源应用电路Integrated transformer and integrated switching power supply application circuit using the integrated transformer 技术领域Technical field

本申请涉及变压器领域,特别涉及一种集成变压器以及应用该集成变压器的新能源汽车的集成开关电源应用电路。The present application relates to the field of transformers, and in particular, to an integrated transformer and an integrated switching power supply application circuit for a new energy vehicle using the integrated transformer.

背景技术Background technique

随着新能源汽车的飞速发展以及续航里程的增加,对充电机的充电功率要求、电压要求以及电流的要求也越来越高,而传统方案中增加输出功率一般采用两个变压器并联的方式来实现,当充电机中使用两个变压器并联输出时,充电机的体积较大,工艺较复杂。同时,传统的充电机和DC-DC(直流-直流转换器)也是使用两套独立的变换电路分开布置或通过物理集成的方式应用于整车,此种独立布置的方式也导致充电机和DC-DC占据较大空间,设计成本高昂。With the rapid development of new energy vehicles and the increase of cruising range, the charging power requirements, voltage requirements, and current requirements of chargers are also becoming higher and higher. In traditional solutions, increasing the output power generally uses two transformers in parallel. It is realized that when two transformers are used in parallel to output in a charger, the size of the charger is large and the process is complicated. At the same time, traditional chargers and DC-DC (DC-DC converters) are also arranged separately using two sets of independent conversion circuits or applied to the entire vehicle through physical integration. This independent arrangement also results in chargers and DC -DC occupies a large space, and the design cost is high.

申请内容Application content

本申请的目的在于提供一种集成变压器及应用该集成变压器的集成开关电源应用电路,不仅解决了传统方案中为增加输出功率而将两个变压器并联使用所导致的充电机的体积较大的技术问题,而且还解决了充电机和DC-DC使用两套独立的变换电路分开布置或物理集成的方式所导致的充电机和DC-DC占据较大空间,设计成本高昂的技术问题。本申请有非常广阔的应用前景。The purpose of this application is to provide an integrated transformer and an integrated switching power supply application circuit using the integrated transformer, which not only solves the large-volume technology of the charger caused by using two transformers in parallel to increase the output power in the traditional solution. The problem also solves the technical problem that the charger and the DC-DC use two sets of independent conversion circuits to be separately arranged or physically integrated, which causes the charger and the DC-DC to occupy a large space and have a high design cost. This application has a very broad application prospect.

本申请提供一种集成变压器,包括闭合磁芯、第一绕组、第二绕组、第三绕组、第四绕组、第一骨架以及第二骨架,所述闭合磁芯包括平行且相对设置的第一磁柱与第二磁柱,所述第一骨架套在所述第一磁柱上,所述第一绕组缠绕在所述第一骨架上,所述第二骨架套在所述第二磁柱上,所述第二绕组缠绕在所述第二骨架上;所述第三绕组绕制在所述第一磁柱上,且与所述第一绕组间隔设置,所述第四绕组绕制在所述第二磁柱上,且与所述第二绕组间隔设置;所述第一绕组包括第一原边绕组与第一副边绕组,所述第一原边绕组与所述第一副边绕组采用三明治法绕制;所述第二绕组包括第二原边绕组与第二副边绕 组,所述第二原边绕组与所述第二副边绕组采用三明治法绕制;所述第一原边绕组用于通入第一电流,所述第二原边绕组用于通入第二电流,所述第一电流与所述第二电流用于使所述闭合磁芯中形成磁通回路。The present application provides an integrated transformer, which includes a closed magnetic core, a first winding, a second winding, a third winding, a fourth winding, a first skeleton, and a second skeleton. The closed magnetic core includes parallel and oppositely disposed first cores. A magnetic pillar and a second magnetic pillar, the first skeleton is sleeved on the first magnetic pillar, the first winding is wound on the first skeleton, and the second skeleton is sleeved on the second magnetic pillar The second winding is wound on the second bobbin; the third winding is wound on the first magnetic post and is spaced from the first winding, and the fourth winding is wound on The second magnetic column is disposed at a distance from the second winding; the first winding includes a first primary winding and a first secondary winding, and the first primary winding and the first secondary winding The winding is wound using a sandwich method; the second winding includes a second primary winding and a second secondary winding, and the second primary winding and the second secondary winding are wound using a sandwich method; the first The primary winding is used to pass a first current, and the second primary winding is used to pass a second current, The first current and the second current are used to form a magnetic flux loop in the closed magnetic core.

其中,所述闭合磁芯还包括第一横柱与第二横柱,所述第一磁柱与所述第二磁柱均夹持于所述第一横柱与所述第二横柱之间,且所述第一磁柱与所述第二磁柱的两端均与所述第一横柱以及所述第二横柱连接。The closed magnetic core further includes a first horizontal post and a second horizontal post, and the first magnetic post and the second magnetic post are both clamped between the first horizontal post and the second horizontal post. And both ends of the first magnetic post and the second magnetic post are connected to the first horizontal post and the second horizontal post.

其中,所述第一骨架与所述第二骨架之间的间距大于阈值间距。The distance between the first skeleton and the second skeleton is greater than a threshold distance.

本申请提供一种集成开关电源应用电路,所述电路包括:上述的集成变压器、第一蓄电模块、第二蓄电模块、原边电路、第一副边电路以及第二副边电路;This application provides an integrated switching power supply application circuit. The circuit includes the integrated transformer, the first power storage module, the second power storage module, the primary circuit, the first secondary circuit, and the second secondary circuit.

所述第一原边绕组与所述第二原边绕组连接后形成原边绕组组件,所述第一副边绕组与所述第二副边绕组连接后形成第一副边绕组组件,所述第三绕组与所述第四绕组连接后形成第二副边绕组组件;The first primary winding is connected to the second primary winding to form a primary winding component, and the first secondary winding is connected to the second secondary winding to form a first secondary winding component. Forming a second secondary winding component after the third winding is connected with the fourth winding;

所述原边电路的第一端用于与外部电路连接,所述原边电路的第二端与所述原边绕组组件连接,所述第一副边电路的第一端与所述第一副边绕组组件连接,所述第一副边电路的第二端与所述第一蓄电模块连接,所述第二副边电路的第一端与所述第二副边绕组组件连接,所述第二副边电路的第二端与所述第二蓄电模块连接。A first end of the primary circuit is used for connection with an external circuit, a second end of the primary circuit is connected with the primary winding component, and a first end of the first secondary circuit is connected with the first The secondary winding component is connected, the second end of the first secondary circuit is connected to the first power storage module, and the first end of the second secondary circuit is connected to the second secondary winding component. A second end of the second secondary circuit is connected to the second power storage module.

其中,所述外部电路包括外部供电电路与外部负载电路,在所述外部电路包括外部供电电路与外部负载电路的情况下,该电路包括以下几种工作模式,下面进行详细说明。The external circuit includes an external power supply circuit and an external load circuit. In a case where the external circuit includes an external power supply circuit and an external load circuit, the circuit includes the following working modes, which will be described in detail below.

第一种,所述外部供电电路的电流进入所述原边电路,所述原边电路通过所述集成变压器的所述原边绕组组件与所述第一副边绕组组件将电能辐射到所述第一副边电路,进而对所述第一蓄电模块充电。First, the current of the external power supply circuit enters the primary side circuit, and the primary side circuit radiates electric energy to the primary side winding component and the first secondary side winding component of the integrated transformer. The first secondary circuit further charges the first power storage module.

第二种,所述外部供电电路的电流进入所述原边电路,所述原边电路通过所述集成变压器的所述原边绕组组件与所述第二副边绕组组件将电能辐射到所述第二副边电路,进而对所述第二蓄电模块充电。Second, the current of the external power supply circuit enters the primary side circuit, and the primary side circuit radiates electric energy to the primary side winding component and the second secondary side winding component of the integrated transformer. The second secondary circuit further charges the second power storage module.

第三种,所述第一蓄电模块的电流进入所述第一副边电路,所述第一副边电路通过所述集成变压器的所述第一副边绕组组件与所述原边绕组组件将电 能辐射到所述原边电路,进而对所述外部负载电路放电。Third, the current of the first power storage module enters the first secondary circuit, and the first secondary circuit passes the first secondary winding component and the primary winding component of the integrated transformer. The electric energy is radiated to the primary circuit, and then the external load circuit is discharged.

第四种,所述第一蓄电模块的电流进入所述第一副边电路,所述第一副边电路通过所述集成变压器的所述第一副边绕组组件与所述第二副边绕组组件将电能辐射到所述第二副边电路,进而对第二蓄电模块充电。Fourth, the current of the first power storage module enters the first secondary circuit, and the first secondary circuit passes the first secondary winding component and the second secondary of the integrated transformer. The winding assembly radiates electric energy to the second secondary circuit, thereby charging the second power storage module.

其中,所述集成变压器还包括原边电感,所述原边电感由所述集成变压器的漏感所形成,所述原边电感用于与串联后的所述第一原边绕组以及所述第二原边绕组电连接,或用于与并联后的所述第一原边绕组以及所述第二原边绕组电连接。Wherein, the integrated transformer further includes a primary inductance, the primary inductance is formed by a leakage inductance of the integrated transformer, and the primary inductance is used for being connected in series with the first primary winding and the first primary winding. The two primary windings are electrically connected, or are used to electrically connect the first primary winding and the second primary winding after being connected in parallel.

其中,所述第一绕组与所述第三绕组之间的距离可调节,所述第二绕组与所述第四绕组之间的距离可调节。The distance between the first winding and the third winding is adjustable, and the distance between the second winding and the fourth winding is adjustable.

综上所述,第一磁柱、第一骨架、第一原边绕组、第一副边绕组以及第三绕组相当于一个单独的变压器。第二磁柱、第二骨架、第二原边绕组、第二副边绕组以及第四绕组相当于另一个单独的变压器。且第一原边绕组上通入的第一电流与第二原边绕组上通入的第二电流可使得闭合磁芯中形成完整的磁通回路,故本申请的集成变压器具有两个变压器的功能。同时本申请的集成变压器通过第一磁柱、第一横柱、第二磁柱以及第二横柱即可形成磁通回路,省去了两个变压器的除第一磁柱与第二磁柱以外的其他磁柱,本申请的集成变压器体积较小。因此,本申请的集成变压器不仅具有两个变压器的功能,且集成后的集成变压器体积较小,解决了为增加输出功率而将两个变压器并联使用所导致的充电机的体积较大的技术问题。In summary, the first magnetic column, the first skeleton, the first primary winding, the first secondary winding, and the third winding correspond to a single transformer. The second magnetic column, the second skeleton, the second primary winding, the second secondary winding, and the fourth winding correspond to another separate transformer. In addition, the first current flowing in the first primary winding and the second current flowing in the second primary winding can form a complete magnetic flux loop in the closed magnetic core. Therefore, the integrated transformer of the present application has two transformers. Features. At the same time, the integrated transformer of the present application can form a magnetic flux loop through the first magnetic column, the first horizontal column, the second magnetic column, and the second horizontal column, eliminating the need for the two transformers except the first magnetic column and the second magnetic column. For other than magnetic poles, the integrated transformer of the present application has a small volume. Therefore, the integrated transformer of the present application not only has the functions of two transformers, but also has a small volume after the integration, which solves the technical problem of the larger size of the charger caused by using two transformers in parallel to increase the output power. .

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the technical solutions in the embodiments of the present application or the prior art more clearly, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely These are some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained according to these drawings without paying creative labor.

图1是本申请实施例提供的集成变压器的结构示意图。FIG. 1 is a schematic structural diagram of an integrated transformer according to an embodiment of the present application.

图2是图1所示的集成变压器的分解结构示意图。FIG. 2 is a schematic exploded view of the integrated transformer shown in FIG. 1.

图3是图1所示的集成变压器的磁路结构示意图。FIG. 3 is a schematic diagram of a magnetic circuit structure of the integrated transformer shown in FIG. 1.

图4是本申请实施例提供的集成电路的结构示意图。FIG. 4 is a schematic structural diagram of an integrated circuit according to an embodiment of the present application.

图5是图4中原边电路、第一副边电路以及第二副边电路的结构示意图。FIG. 5 is a schematic structural diagram of the primary circuit, the first secondary circuit, and the second secondary circuit in FIG. 4.

具体实施方式detailed description

请参阅图1-2,本申请提供一种集成变压器100,包括闭合磁芯10、第一绕组20、第二绕组30、第三绕组80、第四绕组90、第一骨架40以及第二骨架50。闭合磁芯10包括平行且相对设置的第一磁柱101与第二磁柱102,第一骨架40套在第一磁柱101上,第一绕组20缠绕在第一骨架40上。第二骨架50套在第二磁柱102上,第二绕组30缠绕在第二骨架50上。所述第三绕组80绕制在所述第一磁柱101上,且与所述第一绕组20间隔设置;所述第四绕组90绕制在所述第二磁柱102上,且与所述第二绕组30间隔设置。第一绕组20包括第一原边绕组201与第一副边绕组202,第一原边绕组201与第一副边绕组202采用三明治法绕制。第二绕组30包括第二原边绕组301与第二副边绕组302,第二原边绕组301与第二副边绕组302采用三明治法绕制。第一原边绕组201用于通入第一电流L1,第二原边绕组301用于通入第二电流L2,第一电流L1与第二电流L2用于使闭合磁芯10中形成磁通回路。在本实施例中,第三绕组80与第四绕组90采用铜片结构,用于输出低压大电流。所述第三绕组80与所述第四绕组90串联。第一骨架40中设有第一通孔401,第一磁柱101插入第一通孔401中,第二骨架50中设有第二通孔501,第二磁柱102插入第二通孔501中。Please refer to FIGS. 1-2. The present application provides an integrated transformer 100 including a closed magnetic core 10, a first winding 20, a second winding 30, a third winding 80, a fourth winding 90, a first skeleton 40 and a second skeleton. 50. The closed magnetic core 10 includes a first magnetic column 101 and a second magnetic column 102 which are arranged in parallel and opposite to each other, a first skeleton 40 is sleeved on the first magnetic column 101, and a first winding 20 is wound on the first skeleton 40. The second frame 50 is sleeved on the second magnetic column 102, and the second winding 30 is wound on the second frame 50. The third winding 80 is wound on the first magnetic column 101 and is spaced apart from the first winding 20; the fourth winding 90 is wound on the second magnetic column 102, and The second winding 30 is disposed at intervals. The first winding 20 includes a first primary winding 201 and a first secondary winding 202, and the first primary winding 201 and the first secondary winding 202 are wound by a sandwich method. The second winding 30 includes a second primary winding 301 and a second secondary winding 302, and the second primary winding 301 and the second secondary winding 302 are wound by a sandwich method. The first primary winding 201 is used to pass a first current L1, the second primary winding 301 is used to pass a second current L2, and the first current L1 and the second current L2 are used to form a magnetic flux in the closed magnetic core 10 Circuit. In this embodiment, the third winding 80 and the fourth winding 90 adopt a copper sheet structure for outputting a low voltage and a large current. The third winding 80 is connected in series with the fourth winding 90. The first skeleton 40 is provided with a first through hole 401, the first magnetic pillar 101 is inserted into the first through hole 401, the second skeleton 50 is provided with a second through hole 501, and the second magnetic pillar 102 is inserted into the second through hole 501 in.

闭合磁芯10还包括第一横柱103与第二横柱104,第一磁柱101与第二磁柱102均夹持于第一横柱103与第二横柱104之间,且第一磁柱101与第二磁柱102的两端均与第一横柱103以及第二横柱104连接。且在本实施中,第一磁柱101、第一横柱103、第二磁柱102以及第二横柱104依次连接形成闭合磁芯10。在本申请中,第一磁柱101与第二磁柱102为柱状,第一磁柱101与第二磁柱102的形状在本申请中不做限定。第一横柱103与第二横柱104为近似六边形状,第一横柱103与第二横柱104的形状在本申请中不做限定。The closed magnetic core 10 further includes a first cross-pillar 103 and a second cross-pillar 104, and the first magnetic post 101 and the second magnetic post 102 are both sandwiched between the first cross-pillar 103 and the second cross-pillar 104, and the first Both ends of the magnetic column 101 and the second magnetic column 102 are connected to the first horizontal column 103 and the second horizontal column 104. In this embodiment, the first magnetic column 101, the first horizontal column 103, the second magnetic column 102, and the second horizontal column 104 are sequentially connected to form the closed magnetic core 10. In this application, the first magnetic column 101 and the second magnetic column 102 are columnar, and the shapes of the first magnetic column 101 and the second magnetic column 102 are not limited in this application. The first horizontal post 103 and the second horizontal post 104 are approximately hexagonal in shape, and the shapes of the first horizontal post 103 and the second horizontal post 104 are not limited in the present application.

本申请中,第一磁柱101、第一骨架40、第一原边绕组201、第一副边绕组202以及第三绕组80相当于一个单独的变压器。第二磁柱102、第二骨架 50、第二原边绕组301、第二副边绕组302以及第四绕组90相当于另一个单独的变压器。第一原边绕组201上通入的第一电流L1与第二原边绕组301上通入的第二电流L2可使得闭合磁芯10中形成完整的磁通回路,故本申请的集成变压器100具有两个变压器的功能,可输出高功率。进一步地,由于传统的两个变压器需要第一磁柱101以及其他磁柱来形成其中一个变压器的磁通回路,同时还需要第二磁柱102以及其他磁柱来形成另一个变压器的磁通回路,而本申请的集成变压器100通过第一磁柱101、第一横柱103、第二磁柱102以及第二横柱104即可形成磁通回路,省去了除第一磁柱101与第二磁柱102以外的其他磁柱,故本申请的集成变压器100体积较小。因此,本申请的集成变压器100不仅具有两个变压器的功能,且集成后的集成变压器100体积较小,解决了两个变压器并联在一起使用后体积较大所导致的占据的空间较大的技术问题。In the present application, the first magnetic column 101, the first skeleton 40, the first primary winding 201, the first secondary winding 202, and the third winding 80 correspond to a single transformer. The second magnetic column 102, the second bobbin 50, the second primary winding 301, the second secondary winding 302, and the fourth winding 90 correspond to another separate transformer. The first current L1 flowing in the first primary winding 201 and the second current L2 flowing in the second primary winding 301 can form a complete magnetic flux loop in the closed magnetic core 10, so the integrated transformer 100 of the present application With the function of two transformers, it can output high power. Further, since the traditional two transformers require the first magnetic column 101 and other magnetic columns to form a magnetic flux loop of one of the transformers, the second magnetic column 102 and the other magnetic columns are also required to form a magnetic flux loop of the other transformer. The integrated transformer 100 of the present application can form a magnetic flux loop through the first magnetic column 101, the first horizontal column 103, the second magnetic column 102, and the second horizontal column 104, eliminating the need to remove the first magnetic column 101 and the first magnetic column. Since the other magnetic poles other than the two magnetic poles 102 are used, the integrated transformer 100 of the present application has a small volume. Therefore, the integrated transformer 100 of the present application not only has the functions of two transformers, but also has a small volume after integration, which solves the technology that takes up a large amount of space due to the large volume of two transformers connected in parallel after use. problem.

进一步地,由于本申请的集成变压器100省去了传统两个变压器的除第一磁柱101与第二磁柱102以外的其他磁柱,绕制在第一骨架40上的第一绕组20与绕制在第二骨架50上的第二绕组30的大部分面积裸露在外界,第一绕组20与第二绕组30产生的热量可自身较快传导到外界,加快了第一绕组20与第二绕组30的散热。Further, since the integrated transformer 100 of the present application omits the other magnetic columns of the conventional two transformers except the first magnetic column 101 and the second magnetic column 102, the first winding 20 and the first winding 20 wound on the first frame 40 are Most of the area of the second winding 30 wound on the second frame 50 is exposed to the outside, and the heat generated by the first winding 20 and the second winding 30 can be conducted to the outside faster by itself, which accelerates the first winding 20 and the second winding 30. Heat dissipation of the winding 30.

由于第一磁柱101收容于第一骨架40内,第二磁柱102收容于第二骨架50内,第一磁柱101与第二磁柱102上产生的热量不容易导出,但第一磁柱101与第二磁柱102均与第一横柱103以及第二横柱104连接,且第一横柱103与第二横柱104均裸露在外,进而第一磁柱101与第二磁柱102上的热量均可以传导到第一横柱103与第二横柱104上,并通过第一横柱103以及第二横柱104将热量导出到外界。因此,第一横柱103与第二横柱104实现了闭合磁芯10的散热。Since the first magnetic column 101 is housed in the first frame 40 and the second magnetic column 102 is housed in the second frame 50, the heat generated on the first magnetic column 101 and the second magnetic column 102 is not easy to dissipate, but the first magnetic column The column 101 and the second magnetic column 102 are both connected to the first cross column 103 and the second cross column 104, and the first cross column 103 and the second cross column 104 are exposed, and the first magnetic column 101 and the second magnetic column are exposed. The heat on 102 can be transmitted to the first cross-pillar 103 and the second cross-pillar 104, and the heat can be conducted to the outside through the first cross-pillar 103 and the second cross-pillar 104. Therefore, the first cross-pillar 103 and the second cross-pillar 104 realize heat dissipation of the closed magnetic core 10.

因此,本申请的集成变压器100不仅解决了两个变压器组合在一起使用后体积较大所导致的占据的空间较大的技术问题,而且还解决了闭合磁芯10、第一绕组20与第二绕组30的散热问题。Therefore, the integrated transformer 100 of the present application not only solves the technical problem of taking up a large space due to the large volume of the two transformers used together, but also solves the closed magnetic core 10, the first winding 20 and the second Heat dissipation problem of the winding 30.

请参阅图3,在本申请的具体实现方式中,第一绕组20在第一骨架40上的绕制方式与第二绕组30在第二骨架50上的绕制方式相同,即第一原边绕组 201在第一骨架40上的绕制方式与第二原边绕组301在第二骨架50上的绕制方式相同,第一副边绕组202在第一骨架40上的绕制方式与第二副边绕组302在第二骨架50上的绕制方式相同。第一原边绕组201包括第一端201a以及与第一端201a相对设置的第二端201b,相对应地,第二原边绕组301包括第三端301a以及与第三端301a相对设置的第四端301b,第一端201a与第三端301a相对应,第二端201b与第四端301b相对应。在第一原边绕组201中,第一端201a作为第一电流L1的输入端,第二端201b作为第一电流L1的输出端;而在第二原边绕组301中,第三端301a作为第二电流L2的输出端,第四端301b作为第二电流L2的输入端。因此,在第一原边绕组201与第二原边绕组301相同的绕制方式下,第一电流L1与第二电流L2的方向相反,第一磁柱101中的第一磁通P1方向与第二磁柱102中的第二磁通P2方向相反,进而闭合磁芯10中可形成一个完整的磁通回路。且当闭合磁芯10中形成完整的磁通回路后,第一副边绕组202、第二副边绕组302、第三绕组80以及第四绕组90中均可产生电流。因此,本申请的集成变压器100具有两个变压器的功能。Please refer to FIG. 3. In a specific implementation manner of the present application, the winding manner of the first winding 20 on the first skeleton 40 is the same as that of the second winding 30 on the second skeleton 50, that is, the first primary side. The winding manner of the winding 201 on the first skeleton 40 is the same as that of the second primary winding 301 on the second skeleton 50, and the winding manner of the first secondary winding 202 on the first skeleton 40 is the same as that of the second primary winding 301. The winding manner of the secondary winding 302 on the second frame 50 is the same. The first primary winding 201 includes a first end 201a and a second end 201b disposed opposite to the first end 201a. Correspondingly, the second primary winding 301 includes a third end 301a and a first end disposed opposite to the third end 301a. Four ends 301b, the first end 201a corresponds to the third end 301a, and the second end 201b corresponds to the fourth end 301b. In the first primary winding 201, the first terminal 201a is used as the input terminal of the first current L1, and the second terminal 201b is used as the output terminal of the first current L1; and in the second primary winding 301, the third terminal 301a is used as The output terminal of the second current L2 and the fourth terminal 301b serve as the input terminal of the second current L2. Therefore, in the same winding mode of the first primary winding 201 and the second primary winding 301, the directions of the first current L1 and the second current L2 are opposite, and the direction of the first magnetic flux P1 in the first magnetic column 101 is the same as The direction of the second magnetic flux P2 in the second magnetic column 102 is opposite, so that a complete magnetic flux loop can be formed in the closed magnetic core 10. And after the complete magnetic flux loop is formed in the closed magnetic core 10, current can be generated in the first secondary winding 202, the second secondary winding 302, the third winding 80 and the fourth winding 90. Therefore, the integrated transformer 100 of the present application has the function of two transformers.

因此,本申请的集成变压器100不仅解决了两个变压器组合在一起使用后体积较大所导致的占据的空间较大的技术问题,而且还解决了闭合磁芯10、第一绕组20与第二绕组30的散热问题。Therefore, the integrated transformer 100 of the present application not only solves the technical problem of taking up a large space due to the large volume of the two transformers used together, but also solves the closed magnetic core 10, the first winding 20 and the second Heat dissipation problem of the winding 30.

请继续参阅图2,在本实施例中,第一骨架40与第二骨架50均为两端开口的中空柱状结构,第一骨架40包括第一顶壁402、第一底壁403以及设于第一顶壁402与第一底壁403之间的第一侧壁(图中未示出),第一顶壁402与第一底壁403均由第一侧壁的两端开口处垂直向外延伸形成,进而形成第一环形槽状结构,第一绕组20绕制在第一环形槽状结构上,第一顶壁402上设有第一开口(图中未示出),第一开口向第一横柱103的方向向外垂直延伸形成第一线座60,第一绕组20穿过第一开口以及第一线座60与外界连通;第二骨架50包括第二顶壁502、第二底壁503以及设于第二顶壁502与第二底壁503之间的第二侧壁(图中未示出),第二顶壁502与第二底壁503均由第二侧壁两端开口处垂直向外延伸形成,进而形成第二环形槽状结构,第二绕组30均绕制在第二环形槽状结构上,第二顶壁上设有第二开口(图中未示出),第二开口向第一横柱103的方向向外垂直延伸形成第二线座70,第二绕组30 穿过第二开口以及第二线座70与外界连通。在本实施例中,通过第一顶壁402将第一绕组20与第三绕组80间隔实现了第一绕组20与第三绕组80的间隔设置。通过第二顶壁502将第二绕组30与第四绕组90的间隔实现了第二绕组30与第四绕组90的间隔设置。Please continue to refer to FIG. 2. In this embodiment, the first skeleton 40 and the second skeleton 50 are both hollow cylindrical structures with open ends. The first skeleton 40 includes a first top wall 402, a first bottom wall 403, and A first side wall (not shown in the figure) between the first top wall 402 and the first bottom wall 403. The first top wall 402 and the first bottom wall 403 are vertically oriented from the openings at both ends of the first side wall. It is formed to extend outward to form a first annular groove-like structure. The first winding 20 is wound on the first annular groove-like structure. The first top wall 402 is provided with a first opening (not shown in the figure). The first opening The first wire post 60 extends vertically outward in the direction of the first horizontal pillar 103, and the first winding 20 passes through the first opening and the first wire post 60 communicates with the outside; the second skeleton 50 includes a second top wall 502, a first The two bottom walls 503 and a second side wall (not shown) provided between the second top wall 502 and the second bottom wall 503. The second top wall 502 and the second bottom wall 503 are both formed by the second side wall. The openings at both ends extend vertically outward to form a second annular groove-like structure. The second winding 30 is wound around the second annular groove-like structure, and a second top wall is provided with a first Two openings (not shown in the figure). The second opening extends vertically outward in the direction of the first cross-pillar 103 to form a second wire socket 70. The second winding 30 passes through the second opening and the second wire socket 70 communicates with the outside. In this embodiment, the first winding wall 20 and the third winding 80 are spaced apart by the first top wall 402 to realize the interval setting of the first winding 20 and the third winding 80. The interval between the second winding 30 and the fourth winding 90 is realized by the second top wall 502 to realize the interval setting of the second winding 30 and the fourth winding 90.

第一骨架40与第二骨架50之间的间距大于阈值间距。具体为,由于第一绕组20绕制在第一骨架40上,第二绕组30绕制在第二骨架50上,故而第一骨架40与第二骨架50之间的间距需设置为可使得第一绕组20与第二绕组30相间隔,进而阈值间距至少为第一绕组20与第二绕组30的直径和,第一骨架40与第二骨架50之间的间距需大于阈值间距,从而闭合磁芯10内的第一绕组20与第二绕组30可间隔,减小了第一绕组20与第二绕组30的短路概率。同时,虽然第一绕组20与第二绕组30相间隔,但是第一绕组20与第二绕组30之间的间距仍然较小,仍可保证集成变压器100具有较小的体积。The interval between the first skeleton 40 and the second skeleton 50 is larger than a threshold interval. Specifically, since the first winding 20 is wound on the first skeleton 40 and the second winding 30 is wound on the second skeleton 50, the distance between the first skeleton 40 and the second skeleton 50 needs to be set so that the first A winding 20 is spaced from the second winding 30, and the threshold distance is at least the sum of the diameters of the first winding 20 and the second winding 30. The distance between the first skeleton 40 and the second skeleton 50 needs to be greater than the threshold distance, so that the magnetic field is closed. The first winding 20 and the second winding 30 in the core 10 can be spaced, which reduces the short circuit probability of the first winding 20 and the second winding 30. At the same time, although the first winding 20 and the second winding 30 are spaced apart, the distance between the first winding 20 and the second winding 30 is still small, and the integrated transformer 100 can still be guaranteed to have a smaller volume.

请参阅图4,本申请还提供一种集成开关电源应用电路,该电路包括上述的集成变压器100、第一蓄电模块120(例如车载动力电池,又称为高压电池)、第二蓄电模块160(例如车载蓄电池,又称为低压电池)、原边电路130(例如包括共频整流电路、功率因素校正电路等,此处不做唯一限定)、第一副边电路140(例如包括共频整流电路,此处不做唯一限定)以及第二副边电路150(例如包括共频整流电路,此处不做唯一限定)。Please refer to FIG. 4, this application also provides an integrated switching power supply application circuit, which includes the integrated transformer 100 described above, a first power storage module 120 (such as a vehicle power battery, also called a high-voltage battery), and a second power storage module. 160 (for example, vehicle battery, also known as low-voltage battery), primary side circuit 130 (for example, including common frequency rectification circuit, power factor correction circuit, etc., which is not limited here), first secondary side circuit 140 (for example, including common frequency The rectifier circuit is not limited here, and the second secondary circuit 150 (for example, includes a common frequency rectifier circuit, which is not limited here).

请参阅图5,第一原边绕组201与第二原边绕组301连接后形成原边绕组组件200,第一副边绕组202与第二副边绕组302连接后形成第一副边绕组组件300,第三绕组80与第四绕组90连接后形成第二副边绕组组件400。Please refer to FIG. 5, a first primary winding 201 is connected to a second primary winding 301 to form a primary winding assembly 200, and a first secondary winding 202 is connected to a second secondary winding 302 to form a first secondary winding assembly 300. After the third winding 80 is connected to the fourth winding 90, a second secondary winding assembly 400 is formed.

请参阅图4-5,原边电路130的第一端用于与外部电路110连接,原边电路130的第二端与原边绕组组件200连接,第一副边电路的140第一端与第一副边绕组组件300连接,第一副边电路140的第二端与第一蓄电模块120连接,第二副边电路150的第一端与第二副边绕组组件400连接,第二副边电路150的第二端与第二蓄电模块160连接。在本实施例中,第三绕组80与第四绕组90串联以形成第二副边绕组组件400。Please refer to FIG. 4-5. The first end of the primary circuit 130 is used to connect to the external circuit 110, the second end of the primary circuit 130 is connected to the primary winding assembly 200, and the first end of the first secondary circuit 140 is connected to The first secondary winding assembly 300 is connected, the second end of the first secondary circuit 140 is connected to the first power storage module 120, the first end of the second secondary circuit 150 is connected to the second secondary winding assembly 400, and the second The second end of the secondary circuit 150 is connected to the second power storage module 160. In this embodiment, the third winding 80 is connected in series with the fourth winding 90 to form a second secondary winding assembly 400.

具体的,外部电路110包括外部供电电路1101与外部负载电路1102。Specifically, the external circuit 110 includes an external power supply circuit 1101 and an external load circuit 1102.

在本申请的第一种实现方式中,外部供电电路1101的电流可进入原边电 路130,原边电路130通过集成变压器100的原边绕组组件200与第一副边绕组组件300将电能辐射到第一副边电路140,进而可对第一蓄电模块120充电。在本实施例中,第一蓄电模块120为动力电池。In the first implementation of the present application, the current of the external power supply circuit 1101 can enter the primary circuit 130, and the primary circuit 130 radiates electric energy to the primary winding component 200 and the first secondary winding component 300 of the integrated transformer 100. The first secondary circuit 140 can further charge the first power storage module 120. In this embodiment, the first power storage module 120 is a power battery.

在本申请的第二种实现方式中,外部供电电路1101的电流可进入原边电路130,原边电路130通过集成变压器100的原边绕组组件200与第二副边绕组组件400将电能辐射到第二副边电路150,进而可对第二蓄电模块160充电。第二蓄电模块160为蓄电池。In the second implementation manner of the present application, the current of the external power supply circuit 1101 can enter the primary circuit 130, and the primary circuit 130 radiates electrical energy to the primary winding assembly 200 and the second secondary winding assembly 400 of the integrated transformer 100. The second secondary circuit 150 can further charge the second power storage module 160. The second power storage module 160 is a storage battery.

在本申请的第三种实现方式中,第一蓄电模块120的电流可进入第一副边电路140,第一副边电路140通过集成变压器100的第一副边绕组组件300与原边绕组组件200将电能辐射到原边电路130,进而可对外部负载电路1102放电。In the third implementation manner of the present application, the current of the first power storage module 120 can enter the first secondary circuit 140, and the first secondary circuit 140 passes through the first secondary winding assembly 300 and the primary winding of the integrated transformer 100. The component 200 radiates electric energy to the primary circuit 130 and can discharge the external load circuit 1102.

在本申请的第四种实现方式中,第一蓄电模块120的电流可进入第一副边电路140,第一副边电路140通过集成变压器100的第一副边绕组组件300与第二副边绕组组件400将电能辐射到第二副边电路150,进而可对第二蓄电模块160充电。In a fourth implementation manner of the present application, the current of the first power storage module 120 can enter the first secondary circuit 140, and the first secondary circuit 140 passes through the first secondary winding assembly 300 and the second secondary of the integrated transformer 100. The side winding assembly 400 radiates electric energy to the second secondary side circuit 150, and can further charge the second power storage module 160.

本申请中,原边电路130为充电机的输入电路,与外部供电电路1101连接,第一副边电路140可在充电时充当充电机的整流电路,进而可为第一蓄电模块120(动力电池)充电。当DC-DC工作时,第一副边电路140可充当为原边电路,第二副边电路150为整流电路,通过集成变压器100反向提供能量,并通过第二副边电路150将能量传递给第二蓄电模块160,进而为第二蓄电模块160(蓄电池)提供充电电流。同时,第一蓄电模块120(动力电池)也可为外部负载电路1102放电,即通过原边电路130充当副边电路,第一副边电路140充当原边电路,将能量传递给外部负载电路1102,进而为外部负载电路1102放电。进一步地,外部供电电路1101可直接通过原边电路130与第二副边电路150向第二蓄电模块160(蓄电池)供电。In the present application, the primary circuit 130 is an input circuit of the charger, and is connected to the external power supply circuit 1101. The first secondary circuit 140 can serve as a rectifier circuit of the charger during charging, and can further be the first power storage module 120 (power battery charging. When DC-DC works, the first secondary circuit 140 can be used as the primary circuit, and the second secondary circuit 150 is a rectifier circuit, which provides energy in the reverse direction through the integrated transformer 100 and transfers energy through the second secondary circuit 150. A charging current is supplied to the second power storage module 160 and further to the second power storage module 160 (battery). At the same time, the first power storage module 120 (power battery) can also discharge the external load circuit 1102, that is, the primary side circuit 130 serves as the secondary side circuit, and the first secondary side circuit 140 serves as the primary side circuit, transferring energy to the external load circuit. 1102, further discharging the external load circuit 1102. Further, the external power supply circuit 1101 can directly supply power to the second power storage module 160 (battery) through the primary circuit 130 and the second secondary circuit 150.

因此,本申请的集成开关电源应用电路有四种供电方式,且主要针对新能源汽车。本申请的集成开关电源应用电路将充电机和DC-DC的变换电路有机地集成在一起,解决了传统的充电机和DC-DC使用两套独立的变换电路分开布置或物理集成的方式所导致的充电机和DC-DC占据较大空间,设计成本高 昂的技术问题。Therefore, the integrated switching power supply application circuit of the present application has four power supply modes, and is mainly aimed at new energy vehicles. The integrated switching power supply application circuit of the present application organically integrates the charger and the DC-DC conversion circuit, and solves the problem caused by the traditional charger and DC-DC using two sets of independent conversion circuits separately arranged or physically integrated. Charger and DC-DC occupy a large space, and the technical cost of design is high.

集成变压器还包括原边电感(图中未示出),原边电感由集成变压器的漏感所形成,原边电感用于与串联后的第一原边绕组201以及第二原边绕组301电连接,或用于与并联后的第一原边绕组201以及第二原边绕组301电连接。具体为,本申请的集成变压器将原边电感集成于集成变压器内,利用集成变压器的漏感作原边电感使用。原边电感可与串联后的第一原边绕组201以及第二原边绕组301串联;原边电感也可与并联后的第一原边绕组201以及第二原边绕组301串联。The integrated transformer also includes a primary inductance (not shown in the figure). The primary inductance is formed by the leakage inductance of the integrated transformer. The primary inductance is used to electrically connect the first primary winding 201 and the second primary winding 301 in series. Connection, or for electrically connecting the first primary winding 201 and the second primary winding 301 after being connected in parallel. Specifically, the integrated transformer of the present application integrates the primary inductor in the integrated transformer, and uses the leakage inductance of the integrated transformer as the primary inductor. The primary inductance may be connected in series with the first primary winding 201 and the second primary winding 301 after being connected in series; the primary inductance may also be connected in series with the first primary winding 201 and the second primary winding 301 after being connected in parallel.

第一绕组20与第三绕组80之间的距离可调节,第二绕组30与第四绕组90之间的距离可调节。具体的,在第一绕组20与第三绕组80之间的距离发生变化时,第一绕组20与第三绕组80之间的漏感发生变化,原边电感发生变化,第二副边电路150的输出功率发生变化,进而可通过调节第一绕组20与第三绕组80之间的距离来调节第二副边电路150的输出功率;在第二绕组30与第四绕组90之间的距离发生变化时,第二绕组30与第四绕组90之间的漏感发生变化,原边电感发生变化,第二副边电路150的输出功率发生变化,进而可通过调节第二绕组30与第四绕组90之间的距离来调节第二副边电路150的输出功率。由于本申请的第三绕组80与第四绕组90串联,进而在第一绕组20与串联后的第三绕组80与第四绕组90之间的距离发生变化时,第二副边电路150的输出功率发生变化;在第二绕组30与串联后的第三绕组80与第四绕组90之间的距离发生变化时,第二副边电路150的输出功率发生变化。The distance between the first winding 20 and the third winding 80 is adjustable, and the distance between the second winding 30 and the fourth winding 90 is adjustable. Specifically, when the distance between the first winding 20 and the third winding 80 changes, the leakage inductance between the first winding 20 and the third winding 80 changes, the primary inductance changes, and the second secondary circuit 150 And the output power of the second winding 150 can be adjusted by adjusting the distance between the first winding 20 and the third winding 80; the distance between the second winding 30 and the fourth winding 90 can be adjusted. When the change occurs, the leakage inductance between the second winding 30 and the fourth winding 90 changes, the primary inductance changes, and the output power of the second secondary circuit 150 changes, which can be adjusted by adjusting the second winding 30 and the fourth winding. The distance between 90 and 90 is used to adjust the output power of the second secondary circuit 150. Because the third winding 80 and the fourth winding 90 of the present application are connected in series, and when the distance between the first winding 20 and the third winding 80 and the fourth winding 90 after the series changes, the output of the second secondary circuit 150 The power changes; when the distance between the second winding 30 and the series-connected third winding 80 and the fourth winding 90 changes, the output power of the second secondary circuit 150 changes.

请参阅图5,本申请的集成电路的一种可能的连接方式如图5所示。Referring to FIG. 5, a possible connection manner of the integrated circuit of the present application is shown in FIG. 5.

原边电路130包括第一电容C1与第一整流电路170,第一整流电路170包括第一开关单元S1、第二开关单元S2、第三开关单元S3以及第四开关单元S4。第三开关单元S3的第一端与第一开关单元S1的第一端、第一电容C1的第一端以及第一蓄电模块110的第一端连接,第三开关单元S3的第二端与原边绕组组件200的第一端以及第四开关单元S4的第一端连接,第四开关单元S4的第二端与第二开关单元S2的第二端、第一电容C1的第二端以及第一蓄电模块110的第二端连接,第二开关单元S2的第一端与第一开关单元S1的第二端以及原边绕组组件200的第二端连接。在本实施例中,原边绕组组件 200的第一原边绕组201与第二原边绕组301串联。第一原边绕组201的第一端与第三开关单元S3的第二端以及第四开关单元S4的第一端连接,第一原边绕组201的第二端与第二原边绕组301的第一端连接,第二原边绕组301的第二端与第一开关单元S1的第二端以及与第二开关单元S2的第一端连接。第一原边绕组201与第二原边绕组301的连接方式还可以是并联,如下论述。The primary circuit 130 includes a first capacitor C1 and a first rectifier circuit 170. The first rectifier circuit 170 includes a first switch unit S1, a second switch unit S2, a third switch unit S3, and a fourth switch unit S4. The first terminal of the third switching unit S3 is connected to the first terminal of the first switching unit S1, the first terminal of the first capacitor C1, and the first terminal of the first power storage module 110, and the second terminal of the third switching unit S3 Connected to the first end of the primary winding assembly 200 and the first end of the fourth switching unit S4, the second end of the fourth switching unit S4 is connected to the second end of the second switching unit S2, and the second end of the first capacitor C1 And the second end of the first power storage module 110 is connected, the first end of the second switching unit S2 is connected to the second end of the first switching unit S1 and the second end of the primary winding assembly 200. In this embodiment, the first primary winding 201 of the primary winding assembly 200 and the second primary winding 301 are connected in series. The first end of the first primary winding 201 is connected to the second end of the third switching unit S3 and the first end of the fourth switching unit S4. The second end of the first primary winding 201 is connected to the second primary winding 301. The first end is connected, and the second end of the second primary winding 301 is connected to the second end of the first switching unit S1 and the first end of the second switching unit S2. The connection mode of the first primary winding 201 and the second primary winding 301 may also be connected in parallel, as discussed below.

第一副边电路140包括第二电容C2与第二整流电路180,第二整流电路180包括第五开关单元S5、第六开关单元S6、第七开关单元S7以及第八开关单元S8,第五开关单元S5的第一端与第七开关单元S7的第一端、第二电容C2的第一端以及第二蓄电模块120的第一端连接,第五开关单元S5的第二端与第一副边绕组组件300的第一端以及第六开关单元S6的第一端连接,第六开关单元S6的第二端与第八开关单元S8的第二端、第二电容C2的第二端以及第二蓄电模块120的第二端连接,第八开关单元S8的第一端与第七开关单元S7的第二端以及第一副边绕组组件300的第二端连接。在本实施例中,第一副边绕组组件300的第一副边绕组202与第二副边绕组302并联。第一副边绕组202的第一端与第二副边绕组302的第一端、第七开关单元S7的第二端以及第八开关单元S8的第一端连接;第一副边绕组202的第二端与第二副边绕组302的第二端、第五开关单元S5的第二端以及第六开关单元S6的第一端连接。第一副边绕组组件300的第一副边绕组202与第二副边绕组302的连接方式还可以是串联,如下论述。The first secondary circuit 140 includes a second capacitor C2 and a second rectifier circuit 180. The second rectifier circuit 180 includes a fifth switch unit S5, a sixth switch unit S6, a seventh switch unit S7, and an eighth switch unit S8. The first terminal of the switching unit S5 is connected to the first terminal of the seventh switching unit S7, the first terminal of the second capacitor C2, and the first terminal of the second power storage module 120. The second terminal of the fifth switching unit S5 is connected to the first terminal. The first end of a secondary winding assembly 300 is connected to the first end of the sixth switching unit S6, the second end of the sixth switching unit S6 is connected to the second end of the eighth switching unit S8, and the second end of the second capacitor C2 And the second end of the second power storage module 120 is connected, the first end of the eighth switching unit S8 is connected to the second end of the seventh switching unit S7 and the second end of the first secondary winding assembly 300. In this embodiment, the first secondary winding 202 of the first secondary winding assembly 300 and the second secondary winding 302 are connected in parallel. The first end of the first secondary winding 202 is connected to the first end of the second secondary winding 302, the second end of the seventh switching unit S7, and the first end of the eighth switching unit S8; The second end is connected to the second end of the second secondary winding 302, the second end of the fifth switching unit S5, and the first end of the sixth switching unit S6. The connection manner of the first secondary winding 202 and the second secondary winding 302 of the first secondary winding component 300 may also be connected in series, as discussed below.

第二副边电路150包括第一晶体管D1、第二晶体管D2以及第三电容C3,第三绕组80的第一端与第一晶体管D1的第一端,第三绕组80的第二端与第四绕组90的第一端以及第三电容C3的第二端连接,第四绕组90的第二端与第二晶体管D2的第一端连接,第一晶体管D1的第二端以及第二晶体管D2的第二端均与第三电容C3的第一端连接。The second secondary circuit 150 includes a first transistor D1, a second transistor D2, and a third capacitor C3. The first terminal of the third winding 80 and the first terminal of the first transistor D1, and the second terminal of the third winding 80 and the third terminal 80. The first end of the four windings 90 and the second end of the third capacitor C3 are connected, the second end of the fourth winding 90 is connected to the first end of the second transistor D2, the second end of the first transistor D1 and the second transistor D2 The second terminal is connected to the first terminal of the third capacitor C3.

可选的,开关单元例如可以是继电器,也可以是场效应管组成的开关电路,通过控制该场效应管的栅极的电压来实现控制源极和漏极之间的通断,使用场效应管的开关电路,其具有对电路产生的干扰较小的特性,从而能够相对于传统开关对电路产生较大的干扰信号,在一定程度上减少了开关电路对电路产生的干扰信号,进而在一定程度上提升了电路的稳定性。Optionally, the switching unit may be, for example, a relay or a switching circuit composed of a field effect transistor. By controlling the voltage of the gate of the field effect transistor to control the on-off between the source and the drain, a field effect is used. The switching circuit of the tube has the characteristics of less interference to the circuit, so that it can generate a larger interference signal to the circuit than the traditional switch, which reduces the interference signal generated by the switching circuit to the circuit to a certain extent, and further Increased the stability of the circuit to a certain extent.

在本申请中,原边绕组组件200的第一原边绕组201以及第二原边绕组301的连接方式有两种,第一副边绕组组件300的第一副边绕组202与第二副边绕组302的连接方式有两种,进而集成变压器的绕组连接方式有四种。In the present application, there are two ways to connect the first primary winding 201 and the second primary winding 301 of the primary winding assembly 200, the first secondary winding 202 and the second secondary of the first secondary winding assembly 300. There are two connection modes of the winding 302, and there are four connection modes of the integrated transformer.

在绕组的第一种连接方式中,第一原边绕组201与第二原边绕组301串联,第一副边绕组202与第二副边绕组302并联。具体为,在对变压器原边绕组有高电压需求以及对变压器副边绕组有高电流需求的场合中,由于第一原边绕组201与第二原边绕组301串联后的原边绕组匝数增多,相应地,第一原边绕组201与第二原边绕组301上的总电压增大,而由于第一副边绕组202与第二副边绕组302并联后的匝数并没有增多,则第一副边绕组202与第二副边绕组302上的电压保持不变,相对于原边绕组上的高电压为较低的电压,但第一副边绕组202与第二副边绕组302并联后的总电流将会增大。In the first connection mode of the winding, the first primary winding 201 and the second primary winding 301 are connected in series, and the first secondary winding 202 and the second secondary winding 302 are connected in parallel. Specifically, in the case where there is a high voltage demand on the primary winding of the transformer and a high current demand on the secondary winding of the transformer, the number of turns of the primary winding increases after the first primary winding 201 and the second primary winding 301 are connected in series. Correspondingly, the total voltage across the first primary winding 201 and the second primary winding 301 increases, and since the number of turns of the first secondary winding 202 and the second secondary winding 302 in parallel does not increase, the first The voltage on one secondary winding 202 and the second secondary winding 302 remains unchanged, which is lower than the high voltage on the primary winding, but after the first secondary winding 202 and the second secondary winding 302 are connected in parallel The total current will increase.

在绕组的第二种连接方式中,第一原边绕组201与第二原边绕组301并联,第一副边绕组202与第二副边绕组302串联。具体为,在对变压器原边绕组有高电流需求以及对变压器副边绕组有高电压需求的场合中,由于第一原边绕组201与第二原边绕组301并联后的原边绕组匝数不变,相应地,第一原边绕组201与第二原边绕组301上的电压保持不变,但第一原边绕组201与第二原边绕组301并联后的总电流增大,而由于第一副边绕组202与第二副边绕组302串联后的匝数增多,则第一副边绕组202与第二副边绕组302上的电压增大,相对于原边绕组上的电压为高电压。In the second connection mode of the winding, the first primary winding 201 and the second primary winding 301 are connected in parallel, and the first secondary winding 202 and the second secondary winding 302 are connected in series. Specifically, in the case where there is a high current demand for the transformer primary winding and a high voltage demand for the transformer secondary winding, the number of turns of the primary winding after the first primary winding 201 and the second primary winding 301 are connected in parallel is not the same. Correspondingly, the voltages on the first primary winding 201 and the second primary winding 301 remain unchanged, but the total current of the first primary winding 201 and the second primary winding 301 increases in parallel, and because the first The number of turns of one secondary winding 202 and the second secondary winding 302 in series increases, and the voltage on the first secondary winding 202 and the second secondary winding 302 increases, which is high compared to the voltage on the primary winding .

在绕组的第三种连接方式中,第一原边绕组201与第二原边绕组301串联,第一副边绕组202与第二副边绕组302串联。具体为,在对变压器原边绕组有高电压需求以及对变压器副边绕组有高电压需求的场合中,由于第一原边绕组201与第二原边绕组301串联后的匝数增加,第一副边绕组202与第二副边绕组302串联后的匝数增加,相应地,第一原边绕组201与第二原边绕组301的总电压增大,第一副边绕组202与第二副边绕组302上的总电压增大。In the third connection mode of the winding, the first primary winding 201 and the second primary winding 301 are connected in series, and the first secondary winding 202 and the second secondary winding 302 are connected in series. Specifically, in the case where there is a high voltage demand on the primary winding of the transformer and a high voltage demand on the secondary winding of the transformer, because the number of turns of the first primary winding 201 and the second primary winding 301 in series increases, the first After the secondary winding 202 and the second secondary winding 302 are connected in series, the number of turns increases. Accordingly, the total voltage of the first primary winding 201 and the second primary winding 301 increases, and the first secondary winding 202 and the second secondary winding 302 increase. The total voltage on the side winding 302 increases.

在绕组的第四种连接方式中,第一原边绕组201与第二原边绕组301并联,第一副边绕组202与第二副边绕组302并联。具体为,在对变压器原边绕组有高电流需求以及对变压器副边绕组有高电流需求的场合中,由于第一原边绕组201与第二原边绕组301并联后的匝数并没有增加,第一副边绕组202与第二 副边绕组302并联的匝数也没有增加,故第一原边绕组201与第二原边绕组301上的电压没有变化,第一副边绕组202与第二副边绕组302上的电压没有变化,但第一原边绕组201与第二原边绕组301并联后的总电流增大,第一副边绕组202与第二副边绕组302并联后的总电流增大。In the fourth connection mode of the winding, the first primary winding 201 is connected in parallel with the second primary winding 301, and the first secondary winding 202 is connected in parallel with the second secondary winding 302. Specifically, in a case where there is a high current demand for the transformer primary winding and a high current demand for the transformer secondary winding, since the number of turns of the first primary winding 201 and the second primary winding 301 in parallel does not increase, The number of turns of the first secondary winding 202 and the second secondary winding 302 in parallel has not increased, so the voltage on the first primary winding 201 and the second primary winding 301 has not changed, and the first secondary winding 202 and the second The voltage on the secondary winding 302 has not changed, but the total current of the first primary winding 201 and the second primary winding 301 in parallel increases, and the total current of the first secondary winding 202 and the second secondary winding 302 in parallel Increase.

以上所揭露的仅为本申请较佳实施例而已,当然不能以此来限定本申请之权利范围,本领域普通技术人员可以理解实现上述实施例的全部或部分流程,并依本申请权利要求所作的等同变化,仍属于申请所涵盖的范围。The above disclosure is only the preferred embodiments of this application, and of course, the scope of rights of this application cannot be limited by this. Those skilled in the art can understand all or part of the process of implementing the above embodiments, and make according to the claims of this application. The equivalent changes are still covered by the application.

Claims (12)

一种集成变压器,其特征在于,包括闭合磁芯、第一绕组、第二绕组、第三绕组、第四绕组、第一骨架以及第二骨架,所述闭合磁芯包括平行且相对设置的第一磁柱与第二磁柱,所述第一骨架套在所述第一磁柱上,所述第一绕组缠绕在所述第一骨架上,所述第二骨架套在所述第二磁柱上,所述第二绕组缠绕在所述第二骨架上;所述第三绕组绕制在所述第一磁柱上,且与所述第一绕组间隔设置,所述第四绕组绕制在所述第二磁柱上,且与所述第二绕组间隔设置;所述第一绕组包括第一原边绕组与第一副边绕组,所述第一原边绕组与所述第一副边绕组采用三明治法绕制;所述第二绕组包括第二原边绕组与第二副边绕组,所述第二原边绕组与所述第二副边绕组采用三明治法绕制;所述第一原边绕组用于通入第一电流,所述第二原边绕组用于通入第二电流,所述第一电流与所述第二电流用于使所述闭合磁芯中形成磁通回路。An integrated transformer is characterized in that it includes a closed magnetic core, a first winding, a second winding, a third winding, a fourth winding, a first skeleton, and a second skeleton. The closed magnetic core includes parallel and oppositely disposed first magnetic cores. A magnetic column and a second magnetic column, the first skeleton is sleeved on the first magnetic pillar, the first winding is wound on the first skeleton, and the second skeleton is sleeved on the second magnet On the post, the second winding is wound on the second skeleton; the third winding is wound on the first magnetic post and is spaced from the first winding, and the fourth winding is wound On the second magnetic column and spaced from the second winding; the first winding includes a first primary winding and a first secondary winding, and the first primary winding and the first secondary winding The side winding is wound using a sandwich method; the second winding includes a second primary winding and a second secondary winding, and the second primary winding and the second secondary winding are wound using a sandwich method; A primary winding is used to pass a first current, and the second primary winding is used to pass a second current. The first current and the second current for the closed loop magnetic flux is formed in the magnetic core. 根据权利要求1所述的集成变压器,其特征在于,所述闭合磁芯还包括第一横柱与第二横柱,所述第一磁柱与所述第二磁柱均夹持于所述第一横柱与所述第二横柱之间,且所述第一磁柱与所述第二磁柱的两端均与所述第一横柱以及所述第二横柱连接。The integrated transformer according to claim 1, wherein the closed magnetic core further comprises a first horizontal post and a second horizontal post, and the first magnetic post and the second magnetic post are clamped between the first magnetic post and the second magnetic post. Between the first horizontal post and the second horizontal post, and both ends of the first magnetic post and the second magnetic post are connected to the first horizontal post and the second horizontal post. 根据权利要求2所述的集成变压器,其特征在于,所述第一骨架与所述第二骨架之间的间距大于阈值间距。The integrated transformer according to claim 2, wherein a distance between the first skeleton and the second skeleton is greater than a threshold interval. 一种集成开关电源应用电路,其特征在于,所述电路包括:如权利要求1所述的集成变压器、第一蓄电模块、第二蓄电模块、原边电路、第一副边电路以及第二副边电路;An integrated switching power supply application circuit, wherein the circuit comprises: the integrated transformer according to claim 1, a first power storage module, a second power storage module, a primary circuit, a first secondary circuit, and a first Secondary circuit 所述第一原边绕组与所述第二原边绕组连接后形成原边绕组组件,所述第一副边绕组与所述第二副边绕组连接后形成第一副边绕组组件,所述第三绕组与所述第四绕组连接后形成第二副边绕组组件;The first primary winding is connected to the second primary winding to form a primary winding component, and the first secondary winding is connected to the second secondary winding to form a first secondary winding component. Forming a second secondary winding component after the third winding is connected with the fourth winding; 所述原边电路的第一端用于与外部电路连接,所述原边电路的第二端与所述原边绕组组件连接,所述第一副边电路的第一端与所述第一副边绕组组件连接,所述第一副边电路的第二端与所述第一蓄电模块连接,所述第二副边电路的第一端与所述第二副边绕组组件连接,所述第二副边电路的第二端与所述第 二蓄电模块连接。A first end of the primary circuit is used for connection with an external circuit, a second end of the primary circuit is connected with the primary winding component, and a first end of the first secondary circuit is connected with the first The secondary winding component is connected, the second end of the first secondary circuit is connected to the first power storage module, and the first end of the second secondary circuit is connected to the second secondary winding component. A second end of the second secondary circuit is connected to the second power storage module. 根据权利要求4所述的集成开关电源应用电路,其特征在于,所述闭合磁芯还包括第一横柱与第二横柱,所述第一磁柱与所述第二磁柱均夹持于所述第一横柱与所述第二横柱之间,且所述第一磁柱与所述第二磁柱的两端均与所述第一横柱以及所述第二横柱连接。The integrated switching power supply application circuit according to claim 4, wherein the closed magnetic core further comprises a first horizontal post and a second horizontal post, and the first magnetic post and the second magnetic post are both clamped Between the first horizontal post and the second horizontal post, and both ends of the first magnetic post and the second magnetic post are connected to the first horizontal post and the second horizontal post . 根据权利要求5所述的集成开关电源应用电路,其特征在于,所述第一骨架与所述第二骨架之间的间距大于阈值间距。The integrated switching power supply application circuit according to claim 5, wherein a distance between the first skeleton and the second skeleton is greater than a threshold interval. 根据权利要求4所述的集成开关电源应用电路,其特征在于,所述外部电路包括外部供电电路与外部负载电路,所述外部供电电路的电流进入所述原边电路,所述原边电路通过所述集成变压器的所述原边绕组组件与所述第一副边绕组组件将电能辐射到所述第一副边电路,进而对所述第一蓄电模块充电。The integrated switching power supply application circuit according to claim 4, wherein the external circuit comprises an external power supply circuit and an external load circuit, and a current of the external power supply circuit enters the primary circuit, and the primary circuit passes The primary winding component and the first secondary winding component of the integrated transformer radiate electric energy to the first secondary circuit, thereby charging the first power storage module. 根据权利要求7所述的集成开关电源应用电路,其特征在于,所述外部供电电路的电流进入所述原边电路,所述原边电路通过所述集成变压器的所述原边绕组组件与所述第二副边绕组组件将电能辐射到所述第二副边电路,进而对所述第二蓄电模块充电。The integrated switching power supply application circuit according to claim 7, characterized in that the current of the external power supply circuit enters the primary circuit, and the primary circuit passes the primary winding component of the integrated transformer and the primary circuit. The second secondary winding component radiates electric energy to the second secondary circuit, and further charges the second power storage module. 根据权利要求8所述的集成开关电源应用电路,其特征在于,所述第一蓄电模块的电流进入所述第一副边电路,所述第一副边电路通过所述集成变压器的所述第一副边绕组组件与所述原边绕组组件将电能辐射到所述原边电路,进而对所述外部负载电路放电。The integrated switching power supply application circuit according to claim 8, characterized in that the current of the first power storage module enters the first secondary circuit, and the first secondary circuit passes through the integrated transformer. The first secondary winding component and the primary winding component radiate electric energy to the primary circuit, and then discharge the external load circuit. 根据权利要求9所述的集成开关电源应用电路,其特征在于,所述第一蓄电模块的电流进入所述第一副边电路,所述第一副边电路通过所述集成变压器的所述第一副边绕组组件与所述第二副边绕组组件将电能辐射到所述第二副边电路,进而对第二蓄电模块充电。The integrated switching power supply application circuit according to claim 9, wherein the current of the first power storage module enters the first secondary circuit, and the first secondary circuit passes the integrated transformer The first secondary winding component and the second secondary winding component radiate electric energy to the second secondary circuit, thereby charging the second power storage module. 根据权利要求4所述的集成变压器,其特征在于,所述集成变压器还包括原边电感,所述原边电感由所述集成变压器的漏感所形成,所述原边电感用于与串联后的所述第一原边绕组以及所述第二原边绕组电连接,或用于与并联后的所述第一原边绕组以及所述第二原边绕组电连接。The integrated transformer according to claim 4, wherein the integrated transformer further comprises a primary-side inductor, the primary-side inductor is formed by a leakage inductance of the integrated transformer, and the primary-side inductor is used to The first primary winding and the second primary winding are electrically connected to each other, or are used to electrically connect the first primary winding and the second primary winding after being connected in parallel. 根据权利要求4所述的集成变压器,其特征在于,所述第一绕组与所 述第三绕组之间的距离可调节,所述第二绕组与所述第四绕组之间的距离可调节。The integrated transformer according to claim 4, wherein a distance between the first winding and the third winding is adjustable, and a distance between the second winding and the fourth winding is adjustable.
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