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WO2020027326A1 - Electrode for fuel cells, fuel cell and method for producing electrode for fuel cells - Google Patents

Electrode for fuel cells, fuel cell and method for producing electrode for fuel cells Download PDF

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Publication number
WO2020027326A1
WO2020027326A1 PCT/JP2019/030524 JP2019030524W WO2020027326A1 WO 2020027326 A1 WO2020027326 A1 WO 2020027326A1 JP 2019030524 W JP2019030524 W JP 2019030524W WO 2020027326 A1 WO2020027326 A1 WO 2020027326A1
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WIPO (PCT)
Prior art keywords
electrode
fuel cell
fuel
air electrode
conductive substrate
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Ceased
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PCT/JP2019/030524
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French (fr)
Japanese (ja)
Inventor
晃博 岡部
豊明 佐々木
謙吾 井上
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Mitsui Chemicals Inc
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Mitsui Chemicals Inc
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Priority to JP2020534777A priority Critical patent/JP7096336B2/en
Publication of WO2020027326A1 publication Critical patent/WO2020027326A1/en
Anticipated expiration legal-status Critical
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M4/88Processes of manufacture
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M4/90Selection of catalytic material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M4/90Selection of catalytic material
    • H01M4/92Metals of platinum group
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/86Inert electrodes with catalytic activity, e.g. for fuel cells
    • H01M4/96Carbon-based electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/16Biochemical fuel cells, i.e. cells in which microorganisms function as catalysts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present invention relates to a fuel cell electrode, a fuel cell, and a method for manufacturing a fuel cell electrode.
  • Patent Literatures 1 and 2 disclose techniques related to electrodes of a microbial fuel cell (MFC).
  • Patent Document 1 Japanese Patent Application Publication No. 2015-525692 describes a film to be used in an MFC. Specifically, the document discloses a membrane comprising a first layer of a polymer having high oxygen permeability and a second support layer made of a woven or non-woven material, wherein both layers are made. Is described using a membrane that is dot- or pattern-laminated together by using an adhesive, thereby providing an improved electrode configuration and, therefore, particularly for use in the field of MFCs. It is stated that an electron-gas / collection-transmission system can be provided.
  • Patent Document 2 discloses a microbial fuel cell electrode and a method of manufacturing the microbial fuel cell electrode, which have high conductivity, high corrosion resistance, and low cost.
  • a technique, used in a microbial fuel cell comprising a conductive substrate, and a coating covering the surface of the conductive substrate, the coating is formed using a conductive carbon material and a resin
  • An electrode for a microbial fuel cell constituted by coating a conductive substrate with a coating, wherein the electrode for a microbial fuel cell having a specific resistivity is described. It is described that this electrode can be obtained by applying a conductive carbon material-containing liquid containing a resin and an organic solvent to a conductive base material and then evaporating and removing the organic solvent.
  • the present inventors have studied the air electrode of a fuel cell including an electrolyte such as a microbial fuel cell, and found that there is room for improvement in obtaining a high output with a simple structure. became.
  • the present invention provides an electrode that can be used as an air electrode of a fuel cell including an electrolytic solution and that can obtain a high output with a simple structure.
  • An electrode used for a fuel cell including an air electrode, a fuel electrode, and an electrolytic solution disposed between the air electrode and the fuel electrode,
  • the air electrode includes a conductive substrate, an electrode catalyst and an oxygen permeable membrane, (A) oxygen permeable membrane layer (AB) oxygen permeable membrane / conductive base material mixed layer (B) conductive base material layer (C) electrode catalyst layer
  • the fuel cell electrode wherein the layer (A) is a thermoplastic resin layer, and the thickness of the layer (A) is 0.1 ⁇ m or more and 280 ⁇ m or less.
  • An electrode used for a fuel cell including an air electrode, a fuel electrode, and an electrolytic solution disposed between the air electrode and the fuel electrode, Including a conductive substrate, an electrode catalyst and an oxygen permeable membrane, An electrode for a fuel cell, wherein the conductive substrate and the oxygen permeable membrane are in direct contact with each other and pressure-bonded.
  • the fuel cell electrode according to [2] wherein the thickness of the oxygen permeable membrane is 0.1 ⁇ m or more and 1000 ⁇ m or less.
  • the oxygen-permeable film contains a thermoplastic resin having at least one of a melting point and a glass transition temperature determined by a differential scanning calorimeter in a range of 100 to 300 ° C.
  • the material of the oxygen permeable membrane of the air electrode includes any one resin selected from the group consisting of poly-4-methyl-1-pentene, polybutene, polytetrafluoroethylene, and polydimethylsiloxane.
  • the material of the electrode catalyst of the air electrode includes one or more metals selected from the group consisting of Ru, Rh, Ir, Ni, Pd, Pt, Cu, Ag, and Au.
  • the electrode for a fuel cell according to [2]. [10] The electrode for a fuel cell according to [9], wherein a material of the electrode catalyst of the air electrode includes Pt.
  • the fuel cell electrode according to [10] wherein a layer of the electrode catalyst containing Pt is provided on a surface of the conductive substrate in the air electrode.
  • a method for producing an electrode used for an air electrode of a fuel cell including an air electrode, a fuel electrode, and an electrolytic solution disposed between the air electrode and the fuel electrode, A step of bonding the conductive substrate and the oxygen-permeable film by pressing the conductive substrate and the oxygen-permeable film in direct contact with each other, Immobilizing an electrode catalyst on the conductive substrate,
  • a method for producing an electrode for a fuel cell comprising: [19] The step of immobilizing the electrode catalyst on the conductive substrate includes a step of forming a layer of the electrode catalyst containing Pt on the surface of the conductive substrate by a sputtering method or an electrode reduction method.
  • an electrode which can be used as an air electrode of a fuel cell provided with an electrolytic solution and which can obtain a high output with a simple structure.
  • FIG. 1 is a cross-sectional view schematically illustrating a configuration example of a fuel cell according to an embodiment.
  • FIG. 2 is a cross-sectional view schematically illustrating a configuration example of a fuel cell electrode in the embodiment. It is sectional drawing explaining the example of the manufacturing method of the electrode for fuel cells in embodiment. It is a figure showing an example of the section structure of an air electrode in an embodiment.
  • FIG. 1 is a cross-sectional view schematically illustrating an example of the structure of the fuel cell according to the present embodiment.
  • FIG. 1 shows a basic configuration of a fuel cell corresponding to the present embodiment.
  • a fuel cell 10 includes an air electrode 13, a fuel electrode 11, and an electrolyte 12 disposed between the air electrode 13 and the fuel electrode 11.
  • the present embodiment is characterized by the structure of this electrode. That is, the electrode used for the air electrode 13 of the fuel cell 10 includes (B) the conductive substrate 15, the electrode catalyst ((C) the electrode catalyst layer 19 in FIGS. 2A and 2B), and ( (A) Including oxygen permeable film 14, (A) oxygen permeable film 14 and (B) conductive base material 15 are mixed as shown in FIG.
  • the thickness of the (AB) oxygen-permeable film / conductive substrate mixed layer 145 is the sum of the thicknesses of (B) the conductive substrate 15 and the (AB) oxygen-permeable film / conductive substrate mixed layer 145. Is preferably 0.1 to 60% with respect to 100%. A more preferred lower limit is 0.3% or more, more preferably 0.5% or more, still more preferably 0.7% or more, and even more preferably 0.8% or more. On the other hand, a more preferable upper limit is 50% or less, more preferably 45% or less, and further preferably 40% or less.
  • the air electrode 13 specifically has a laminated structure shown in FIG.
  • FIG. 2B (A) an oxygen permeable film / conductive substrate mixed layer 145 in which (A) the material of the oxygen permeable film 14 and (B) the material of the conductive substrate 15 are mixed is provided.
  • the laminated structure shown in FIG. 2B for example, as shown in FIG. 2A, (A) the oxygen-permeable film 14, (B) the conductive base material 15, and (C) the electrode catalyst layer 19 It is obtained by laminating in order and pressing the (A) oxygen permeable film 14 and (B) the conductive substrate 15 by pressure. Details of the method for obtaining the air electrode 13 will be described later.
  • the (AB) oxygen-permeable membrane / conductive base material mixed layer 145 has a dense structure and few voids. Specifically, the (AB) oxygen-permeable film / conductive base material mixed layer 145 can be observed with a scanning electron microscope photograph in which the cross section of the electrode is enlarged to a scale of several ⁇ m to 10 ⁇ m each in the vertical and horizontal directions.
  • a material such as a resin for retaining the shape (sometimes referred to as an embedding material or an embedding resin) is preferably used for the electrode. It is preferable to cut the electrode after fixing it to the catalyst layer 19 by a method such as coating.
  • FIG. 4 is a diagram illustrating an example of a cross-sectional structure of the air electrode 13.
  • TPX Pt / carbon paper / oxygen permeable membrane
  • the (B) conductive base material 15 in the (AB) oxygen permeable film / conductive base material mixed layer 145 and the resin constituting the (A) oxygen permeable film 14 can be realized by a pressure bonding method as described later. It is preferable to be in such a mixed state.
  • the preferred mode of the (AB) oxygen-permeable film / conductive base material mixed layer 145 of this embodiment can be set as follows. The configuration of the (AB) oxygen-permeable membrane / conductive base material mixed layer 145 of the present embodiment can be grasped by observing the cross section of the air electrode 13 of the present embodiment.
  • a cross section obtained by cutting the air electrode 13 of the present embodiment by an ordinary method is observed with an electron microscope.
  • the air electrode 13 can be reinforced in advance by a method such as attaching a known component such as a resin for retaining the shape or a carbon film to the surface of the air electrode 13 depending on the situation.
  • the (AB) oxygen permeable membrane / conductive base material mixed layer 145 of the present embodiment is a scanning electron microscope of the air electrode cross section of the present embodiment, in which the vertical and horizontal dimensions are respectively enlarged to a scale of several ⁇ m to 10 ⁇ m.
  • the (A) region in which the component of the oxygen permeable film 14 is present is preferably 80 area% or more, more preferably 90 area% or more, and still more preferably 95 area% or more of the gap.
  • the adjacent gap is, for example, a gap between 10 or more carbon fibers in FIG. 4 (for example, a region of 3 * 4 in length * width).
  • the embodiment of FIG. 4 shows a region in which TPX is present in almost all of the ten or more carbon fibers. Therefore, the embodiment of FIG. 4 is an embodiment in which the component of (A) the oxygen-permeable film 14 is present in (B) about 100% by area of the gap between the conductive substrates 15.
  • air oxygen
  • the present inventors believe that a fuel cell using the electrode of the present embodiment can achieve high output.
  • the (AB) oxygen-permeable film / conductive substrate mixed layer 145 has a form in which, for example, the (B) conductive substrate 15 and the (A) oxygen-permeable film 14 are in direct contact with each other and are pressed.
  • the (AB) oxygen-permeable film / conductive base material mixed layer 145 obtained by such a pressure bonding step can be realized by a pressing method or a multilayer extrusion method as described later.
  • the fuel cell using the electrode including the air electrode according to the present embodiment exhibits high output. This is because (B) the conductive base material 15 and (A) the oxygen permeable film 14 are relatively thin (A) in comparison with the conventional bonding method or coating method using an adhesive. Since it is possible to form a state in which the contact is preferably made densely and firmly, it is considered that this is useful for realizing a high output efficiently and.
  • the fuel electrode 11 and the air electrode 13 are connected by an external circuit including an external resistor 17.
  • the fuel electrode 11 and the air electrode 13 are accommodated in a container 18, and the (A) oxygen permeable film 14 of the air electrode 13 forms a part of the outer wall of the container 18, and the (A) oxygen permeable film 14 (B)
  • the air electrode 13 is in contact with the atmosphere 16 on the surface opposite to the contact surface with the conductive substrate 15.
  • the electrolyte solution 12 contains an organic substance serving as a fuel, and is preferably an aqueous suspension of the fuel organic substance.
  • specific examples of the aqueous suspension of the fuel organic matter include wastewater and domestic wastewater of livestock farmers including livestock excrement.
  • an additive for promoting power generation may be added to the electrolyte solution 12, and the additive is not limited, and examples thereof include iron compounds such as iron oxide and iron hydroxide.
  • the fuel cell 10 preferably does not include a proton conductive membrane as a component.
  • the fuel in the electrolyte 12 specifically, an organic substance is supplied to the fuel electrode 11, and the organic substance is decomposed to generate hydrogen ions and emit electrons.
  • the hydrogen ions generated at the fuel electrode 11 move in the electrolyte solution 12 and reach the air electrode 13.
  • the electrons emitted from the fuel electrode 11 move to the air electrode 13 through an external circuit.
  • the air electrode 13 is supplied with the atmosphere 16, that is, air (including oxygen).
  • air including oxygen
  • water is generated from hydrogen ions and oxygen in the air.
  • the external circuit electrons flow from the fuel electrode 11 to the air electrode 13, and power is extracted.
  • the fuel cell 10 is, for example, a microbial fuel cell.
  • the case where the fuel cell 10 is a microbial fuel cell will be described as an example.
  • the fuel cell 10 which is a microbial fuel cell uses, for example, livestock excrement and food waste as fuel.
  • the electrolytic solution 12 include wastewater containing organic matter such as livestock excrement, sludge, and other biomass suspensions.
  • the electrolytic solution 12 for example, after composting leaves or stems after harvesting that occurs on a farm, for example, a part or the whole thereof may be dissolved or suspended in water.
  • the electrolyte solution 12 contains a power-generating bacterium. Then, at the fuel electrode 11, hydrogen ions and electrons are generated from organic matter by the action of microorganisms.
  • the fuel electrode 11 includes a conductive base material and a microorganism supported on the conductive base material, and preferably includes a conductive base material and a power generating bacterium as an electrode catalyst.
  • the power-generating bacteria include bacteria having an extracellular electron transfer mechanism.
  • the microorganism may be one that oxidizes organic substances contained in the fuel to generate electrons, and may be one or more of them. Specific examples of microorganisms include those belonging to the genus Shewanella, the genus Geobacter, the genus Geothrix, and the genus Aeromonas. Desired microorganisms may be added and supported on the conductive substrate, or may be supported using microorganisms contained in wastewater.
  • the conductive base material of the fuel electrode 11 is preferably made of a conductive material to which power-generating bacteria can be fixed.
  • the conductive material include carbon and a conductive metal.
  • examples of the conductive base material include felts, woven fabrics, nonwoven fabrics, nets, sintered bodies, foams, and the like. Porous substrate.
  • the fuel electrode 11 includes a conductive substrate made of a carbon material such as carbon cloth, carbon paper, carbon felt, or a metal material such as stainless steel, and more preferably a carbon material. Further, the conductive substrate of the fuel electrode 11 may be surface-treated.
  • the thickness of the fuel electrode 11 is preferably 0.1 mm or more, and more preferably 1 mm or more, from the viewpoint of stably supporting the power-generating bacteria. Further, from the viewpoint of reducing the size of the fuel electrode 11, the thickness of the fuel electrode 11 is preferably 20 mm or less, more preferably 10 mm or less. Here, the thickness of the fuel electrode 11 may be the thickness of the conductive base material of the fuel electrode 11.
  • the air electrode 13 is preferably composed of (A) an oxygen-permeable film 14, (AB) an oxygen-permeable film / conductive substrate mixed layer 145, (B) a conductive substrate 15, and (C) an electrode catalyst layer. 19 has a laminated structure located in this order.
  • the thickness of the (AB) oxygen-permeable membrane / conductive base material mixed layer 145 is in a specific range.
  • the material (resin) of the oxygen-permeable film 14 and (B) the conductive base material 15 exist densely. .
  • the air electrode 13 in the air electrode 13, as described above, it is a preferable embodiment that (B) the conductive base material 15 and (A) the oxygen-permeable film 14 are in direct contact with each other and are pressed. More specifically, in a preferred embodiment, the (B) conductive base material 15 and the (A) oxygen permeable film 14 are pressure-bonded without using an adhesive.
  • the air electrode 13 is preferably provided between the (B) conductive base material 15 and the (A) oxygen permeable film 14, the oxygen-permeable film / conductive base material mixed layer 145, the conductive base material 15, No layer (intervening layer) other than the oxygen permeable film 14 is provided.
  • the (A) oxygen permeable membrane 14 of the present embodiment preferably contains a thermoplastic resin, and is more preferably a thermoplastic resin membrane.
  • the oxygen permeable film 14 is preferably made of a material having excellent oxygen permeability and capable of suppressing leakage of the electrolyte solution 12 to the atmosphere 16. As described later, it is preferable that (A) the oxygen permeable membrane 14 does not allow the electrolyte 12 to pass through.
  • the material of the (A) oxygen permeable film 14 is, for example, a resin having oxygen permeability.
  • the oxygen-permeable membrane 14 has at least one of a melting point and a glass transition temperature determined by a differential scanning calorimeter in the range of 100 to 300 ° C.
  • the resin having oxygen permeability is preferably a thermoplastic resin.
  • the resin has low melt fluidity, it can be employed as long as it can be applied to, for example, press molding described below.
  • a preferred lower limit of the above-mentioned melting point is 110 ° C. or more, more preferably 120 ° C. or more.
  • the upper limit is 290 ° C or less, more preferably 280 ° C or less, and further preferably 270 ° C or less.
  • the lower limit of the above-mentioned glass transition temperature is preferably 110 ° C. or higher, more preferably 120 ° C. or higher.
  • the upper limit is 290 ° C or less, more preferably 280 ° C or less, and further preferably 270 ° C or less.
  • the upper limit of the softening temperature of the resin having oxygen permeability is preferably 290 ° C. or lower, more preferably 280 ° C. or lower, and further preferably 270 ° C. or lower.
  • the material (resin) of the (A) oxygen permeable film 14 used in the present embodiment is preferably insoluble in the electrolytic solution.
  • the electrolyte is aqueous, it is preferably a water-insoluble resin.
  • a known thermoplastic oxygen permeable resin can be used without limitation.
  • the preferred oxygen permeability of the oxygen permeable resin at 23 ° C. is 1.0 * 10 ⁇ 15 mol / m / (m 2 ⁇ s ⁇ Pa) or more.
  • the oxygen-permeable resin include polyolefins such as poly-4-methyl-1-pentene and polybutene; fluorocarbon resins such as polytetrafluoroethylene; and silicones such as polydimethylsiloxane.
  • the oxygen permeability of TPX (registered trademark) (trade name MX002) manufactured by Mitsui Chemicals, Inc., which is a commercial product of poly-4-methyl-1-pentene is 9.40 * 10 according to the company's product brochure.
  • the material of the oxygen permeable membrane 14 preferably contains any one resin selected from the group consisting of poly-4-methyl-1-pentene, polybutene, polytetrafluoroethylene, and polydimethylsiloxane, and more preferably Including 4-methyl-1-pentene.
  • the thickness of the oxygen-permeable film 14 is preferably 0.1 ⁇ m or more, more preferably 1 ⁇ m or more, and still more preferably 10 ⁇ m or more, from the viewpoint of suppressing leakage of the electrolyte solution 12. Further, from the viewpoint of improving the oxygen permeability, it is preferable that the thickness of the (A) oxygen permeable film 14 be small. In the present embodiment, the thickness of the (A) oxygen permeable film 14 is preferably 280 ⁇ m or less.
  • the thickness of the oxygen permeable film 14 is more preferably 250 ⁇ m or less, further preferably 200 ⁇ m or less, still more preferably 100 ⁇ m or less, and particularly preferably 50 ⁇ m or less.
  • the thickness of the oxygen permeable film 14 is particularly preferably 40 ⁇ m or less. As described above, it is required as a preferable characteristic that the electrolyte solution 12 does not pass through the (A) oxygen permeable film 14. This is a performance that has a trade-off relationship with thinning. Conventionally, in a film obtained by using a coating method of a generally used technique, pinholes and the like may be generated due to the possibility of simultaneous shrinkage during drying of a varnish forming solvent. Therefore, it is necessary to increase the film thickness to some extent. Further, depending on the shape of the conductive substrate 15 at the micro level (B), it is necessary to lower the concentration of the varnish so as to make it easy to penetrate the surface of the conductive substrate 15 (B).
  • the probability of generation of pinholes due to evaporation of the solvent may increase.
  • the (A) oxygen permeable film 14 of the present embodiment is specifically a thermoplastic resin film, it is possible to prepare a thin film in advance. By compressing or fusing this with (B) the conductive base material 15, a laminate (air electrode) which does not cause leakage of the electrolyte solution 12 even when it is thin can be obtained. Further, a method such as pressure bonding forms the (AB) oxygen-permeable film / conductive base material mixed layer 145 in a mode in which (A) the material of the oxygen-permeable film 14 and (B) the conductive base material 15 are densely present. It is also considered suitable above.
  • thermoplastic resin film is (A) the oxygen permeable film 14
  • the oxygen permeable film 14 is advantageous as the material of the air electrode 13 of the fuel cell of the present embodiment.
  • Such an (A) oxygen permeable membrane 14 may be used in combination with a support material such as an outer frame for the purpose of imparting strength as required.
  • a support material such as an outer frame for the purpose of imparting strength as required.
  • an aspect in which the oxygen-permeable film 14 is thick may be required.
  • the thickness of the (A) oxygen permeable membrane 14 is, for example, 1000 ⁇ m or less, preferably 500 ⁇ m or less, more preferably 200 ⁇ m or less, further preferably 100 ⁇ m or less, and still more preferably Is 50 ⁇ m or less.
  • the preferable lower limit of the thickness is preferably 0.1 ⁇ m or more, and more preferably 1 ⁇ m or more.
  • Examples of the material of the conductive substrate 15 include those described above as the material of the conductive substrate of the fuel electrode 11.
  • the conductive base material 15 may be formed of the same material as the conductive base material of the fuel electrode 11, or may be formed of a different material.
  • the conductive substrate 15 is preferably made of a material having excellent oxygen permeability and water permeability, and is preferably made of a carbon material such as carbon cloth, carbon paper, and carbon felt. .
  • the thickness of the (B) conductive substrate 15 is preferably 10 ⁇ m or more, and more preferably 100 ⁇ m, from the viewpoint of stably supporting the electrode catalyst. That is all. Further, from the viewpoint of miniaturization of the air electrode 13, (B) the thickness of the conductive substrate 15 is preferably 5 mm or less, more preferably 1 mm or less.
  • the electrode catalyst is supported on, for example, (B) the conductive base material 15.
  • the electrode catalyst is preferably provided as (C) the electrode catalyst layer 19.
  • FIG. 2A and FIG. 2B are cross-sectional views illustrating a configuration example of an electrode used as the air electrode 13. As shown in FIGS. 2A and 2B, the air electrode 13 has (C) an electrode catalyst layer 19.
  • the (C) electrode catalyst layer 19 is preferably provided on the surface of the (B) conductive substrate 15, that is, on the back surface of the bonding surface with the (A) oxygen permeable film 14, and the electrode catalyst is disposed in a layered manner. It becomes.
  • the (C) electrode catalyst layer 19 may be formed on the entire back surface of the conductive substrate 15 (B) or may be formed on a part thereof. Preferably, it is formed on the entire back surface.
  • the (C) electrode catalyst layer 19 may be a layer formed from a sheet-like or thin-film catalyst, or may be a layer formed from a particulate catalyst. Even if the particulate catalysts are not in contact with each other, they need only form a layer as a whole. In the formation of the layer, a known technique such as, for example, using a binder resin in combination can be adopted.
  • the thickness of the electrode catalyst layer 19 is preferably small from the viewpoint of increasing the specific surface area at the air electrode 13 and increasing the reaction efficiency.
  • the amount of the catalyst substance per unit electrode surface area is preferably 0.01 to 10 ⁇ mol / cm 2 , and more preferably 0.1 to 5 ⁇ mol / cm 2 .
  • (C) As a specific example of the electrode catalyst used for the electrode catalyst layer 19, a metal catalyst can be given. Further, as a material of the electrode catalyst, from the viewpoint of promoting a catalytic reaction at the air electrode 13, for example, one or more selected from the group consisting of Ru, Rh, Ir, Ni, Pd, Pt, Cu, Ag, and Au , Preferably containing Ru, Rh, Pd, Pt or Ag, and more preferably containing Pt. At this time, from the viewpoint of obtaining a high output with a small amount of catalyst, it is more preferable that the (C) electrode catalyst layer 19 containing Pt is provided on the surface of the (B) conductive base material 15. Further, (C) the electrode catalyst layer 19 is preferably in the form of a thin film, and more preferably, a sputtered layer of an electrode catalyst containing Pt is provided.
  • the thickness of the air electrode 13 is preferably 20 ⁇ m or more, and more preferably 100 ⁇ m or more, from the viewpoint of maintaining strength.
  • the thickness of the air electrode 13 is preferably 7 mm or less, more preferably 5 mm or less, further preferably 2 mm or less, and still more preferably 1 mm or less.
  • the electrode used as the air electrode 13 is, for example, (Step 1) by (C) pressure bonding in a state where the (B) conductive base material 15 and (A) the oxygen permeable film 14 are in direct contact with each other to obtain (B)
  • the method includes a step of adhering the base material 15 to the (A) oxygen permeable membrane 14, and a step of (Step 2) and (B) fixing the electrode catalyst to the conductive base material 15.
  • the order of Step 1 and Step 2 is not limited, but from the viewpoint of stably fixing the electrode catalyst to (B) the conductive base material 15, Step 2 is preferably performed after Step 1.
  • a known molding method capable of realizing the pressure bonding state such as press molding, (co) extrusion molding, stamping molding, air pressure molding, and vacuum molding can be used without limitation.
  • press molding (melt press molding or solid-phase press molding) is preferred from the viewpoint of the wide application range of resin
  • (co) extrusion molding is a preferred example from the viewpoint of high productivity.
  • press molding will be described as an example.
  • FIG. 3A and FIG. 3B are cross-sectional views illustrating an example of Step 1. Specifically, as shown in FIG. 3A, first, (A) the oxygen-permeable film 14 and (B) the conductive base material 15 between the heating plate 21a and the heating plate 21b which are arranged to face each other. Are placed directly on top of each other. Then, the (A) oxygen permeable film 14 and (B) the conductive base material 15 are sandwiched between the heating plates 21a and 21b and integrated by thermocompression bonding, whereby (A) the oxygen permeable film 14 and (B) B) A laminate of the conductive substrate 15 is obtained.
  • (A) extrusion lamination processing in which the oxygen permeable membrane 14 is discharged from the extruder and (B) is pressed against the conductive substrate 15 may be used.
  • the temperature at the time of press bonding is preferably in the range of 10 to 80 ° C. lower than the melting point of the raw material resin of the oxygen permeable membrane (A), more preferably 10 to 60 ° C. lower.
  • the temperature is preferably from 140 to 210 ° C., more preferably from 160 to 210 ° C., and more preferably 170 ° C.
  • the pressure during crimping is preferably from 0.1 to 10 MPa, more preferably from 0.5 to 5 MPa, even more preferably from 0.5 to 2 MPa.
  • a resin is melted at a temperature equal to or higher than a melting point or a glass transition temperature and brought into contact with a conductive base material, and then cooled and pressed. In this case, the resin is melted at a temperature higher by 10 to 50 ° C. than the melting point or the glass transition temperature, and the resin is melted and flowed. And a method of cooling at a temperature lower by at least 10 ° C. than the glass transition temperature.
  • the pressure at this time can be lower than the above-mentioned pressure.
  • the resin temperature is equal to or higher than the melting point or the glass transition temperature in the extrusion stage.
  • the resin temperature at the stage of bringing the conductive substrate 15 into contact with the (A) oxygen permeable film 14 is preferably in a range of 10 to 80 ° C. lower than the melting point or glass transition temperature described above, and is preferably 10 to 60 ° C. lower. Temperatures in the range are more preferred.
  • Step 2 includes, for example, (B) a step of forming (C) an electrode catalyst layer 19 containing Pt on the surface of the conductive substrate 15 by a sputtering method, an electrode reduction method, or the like, preferably by a sputtering method. This is a step of forming the (C) electrode catalyst layer 19 containing Pt.
  • the conditions for the sputtering are not limited, and the conditions such as the temperature and the time may be set as long as the sputtering is possible and the material (base material) does not deteriorate.
  • Step 2 a coating solution containing catalyst-supporting particles obtained by supporting an electrode catalyst on carbon particles and a polymer electrolyte is prepared, and this is applied to (B) a conductive substrate 15. And (B) fixing the electrode catalyst to the conductive substrate 15 by drying.
  • an electrode used as the air electrode 13 is obtained.
  • the fuel electrode 11 and the air electrode 13 carrying microorganisms are arranged at predetermined positions of a container 18 and connected via an external resistor 17 to supply the electrolytic solution 12 into the container 18.
  • the fuel cell 10 can be obtained.
  • the air electrode 13 includes (A) an oxygen-permeable film 14 and (B) a conductive base material 15 and a specific requirement located therebetween (AB) an oxygen-permeable film.
  • -It has a structure having the conductive base material mixed layer 145.
  • the air electrode 13 of the fuel cell 10 preferably has a form in which (A) the oxygen-permeable film 14 and (B) the conductive base material 15 are in direct contact with each other and crimped. Therefore, a high output can be obtained with a simple structure.
  • the fuel cell 10 of the present embodiment has a specific electrode structure, and thus can be used in a temperature environment of, for example, ⁇ 50 ° C.
  • the fuel cell 10 of the present embodiment can be suitably used as a power source for applications that operate in such a temperature range.
  • the power supply can be used as a power supply in a mobility field such as a vehicle in addition to a general fixed-type power supply.
  • a preferred utilization mode of the fuel cell of the present embodiment will be exemplified.
  • the fuel cell according to the present embodiment can generate power if there is a fuel substance containing hydrogen, and thus does not require the construction of a large-scale power generation facility or a transmission line.
  • a farm On a farm, it can be used as a power source of a water or nutrient solution, a circulation system, or a (auxiliary) power source such as a harvesting device or an electric light. Further, after a non-edible portion (leaves, stems, etc.) generated after harvesting a plant, for example, is composted, part or all of the compost can be used as fuel for a fuel cell. Further, when the farm and the ranch are operated in cooperation, the non-edible portion of the plant may be given to livestock and the excrement thereof may be used as fuel for the fuel cell. As described above, it is considered that there is a possibility that a livestock system, a plant cultivation system, and a composite system thereof with high energy efficiency as a whole can be constructed.
  • Catalyst 1 A carbon cloth (HCB1071, manufactured by AvCarb, thickness 350 ⁇ m) was used as a conductive base material, and a poly-4-methyl-1-pentene (TPX, MX002O, manufactured by Mitsui Chemicals, Inc.) film (thickness 27 ⁇ m) was used as an oxygen permeable membrane.
  • TPX, MX002O poly-4-methyl-1-pentene film
  • the obtained pressure-bonded film is cut into a length of 130 mm and a width of 60 mm, and 1.8 mL of distilled water and Pt / C (Pt 37.5 wt%, Tanaka Kikinzoku Co., Ltd.) are added to 1.2 mL of a 5 wt% Nafion Perfluorinated resin solution (manufactured by SIGMA Aldrich).
  • a suspension containing 105 mg of TEC10E40E manufactured by TEC10E40E was applied to the surface on the carbon cloth side, and was adhered to 2.56 ⁇ mol / cm 2 . After drying at room temperature for 12 hours, a conducting wire was connected to produce an air electrode a.
  • Example 2 of preparation of air electrode Using the carbon cloth / poly-4-methyl-1-pentene pressure-bonded film of 130 mm long ⁇ 60 mm wide obtained in the air electrode preparation example 1, Pt was adjusted to 0.26 ⁇ mol / cm 2 by sputtering on the surface on the carbon cloth side. Attached in layers. Thereafter, the air electrode b was produced by connecting a conducting wire. A layer in which the conductive base material and the TPX resin are densely mixed (a gap occupation ratio of TPX: 100%) is confirmed by observation with a scanning electron microscope in the same manner as in the preparation example 1 of the air electrode b. .
  • Example 3 of preparation of air electrode An air electrode c was produced in the same manner as in the air electrode production example 2, except that the sputtering conditions were adjusted so that Pt was attached to be 0.03 ⁇ mol / cm 2 . Observation with a scanning electron microscope in the same manner as in the preparation of the air electrode c of the air electrode c confirms a layer in which the conductive base material and the TPX resin are densely mixed (the gap occupancy of TPX: 100%). .
  • Example 4 of preparation of air electrode An air electrode d was produced according to Air electrode production example 1 except that carbon paper (P50, manufactured by AvCarb, thickness 170 ⁇ m) was used instead of carbon cloth as the conductive base material. Observation with a scanning electron microscope in the same manner as in the air electrode preparation example 1 for the air electrode d confirms a layer in which the conductive base material and the TPX resin are densely mixed (the gap occupancy of TPX: 100%). .
  • Example 5 of making air electrode An air electrode e was manufactured according to Air electrode manufacturing example 2, except that carbon paper (P50, manufactured by AvCarb, thickness 170 ⁇ m) was used instead of carbon cloth as the conductive base material. Observation with a scanning electron microscope in the same manner as in the preparation example 1 of the air electrode e of the air electrode e confirmed a layer in which the conductive base material and the TPX resin were densely mixed (the gap occupancy of TPX: 100%). (See FIG. 4 above).
  • Example 6 of producing air electrode An air electrode f was manufactured in accordance with the air electrode manufacturing example 5 except that Pt was attached to be 0.03 ⁇ mol / cm 2 . Observation with a scanning electron microscope in the same manner as in the air electrode preparation example 1 of the air electrode f confirms a layer in which the conductive base material and the TPX resin are densely mixed (the gap occupancy of TPX: 100%). .
  • Example 7 of producing air electrode Using carbon cloth (HCB1071, manufactured by AvCarb, thickness of 350 ⁇ m) as a conductive substrate, carbon black (Valcan XC-72, manufactured by SIGMA Aldrich) in a 60% aqueous suspension of polytetrafluoroethylene (PTFE). The suspension to which Cabot Co. was added was applied as a varnish on one side to prepare a carbon cloth / polytetrafluoroethylene coated film coated with polytetrafluoroethylene as an oxygen permeable membrane.
  • PTFE polytetrafluoroethylene
  • the obtained coating film was cut into a length of 130 mm and a width of 60 mm, and Pt / C was applied to the surface of the carbon cloth side according to the air electrode preparation example 1, and was adhered so that Pt became 2.56 ⁇ mol / cm 2 . After drying at room temperature for 12 hours, a conducting wire was connected to produce an air electrode j.
  • the thickness of the oxygen permeable membrane was 300 ⁇ m.
  • Example 8 of preparation of air electrode An air electrode k was produced in the same manner as in the air electrode production example 7, except that Pt / C was adhered so that Pt became 0.26 ⁇ mol / cm 2 .
  • the thickness of the oxygen permeable membrane was 300 ⁇ m.
  • An air electrode 1 was prepared according to Air electrode preparation example 7, except that carbon paper (P50, manufactured by AvCarb, thickness 170 ⁇ m) was used instead of carbon cloth as the conductive substrate.
  • the thickness of the oxygen permeable membrane was 300 ⁇ m.
  • Example 10 of making air electrode A carbon cloth (HCB1071, manufactured by AvCarb, thickness of 350 ⁇ m) as a conductive base material was cut into a length of 130 mm ⁇ width of 60 mm, and Pt was applied to only one side by sputtering to form a layer of 0.26 ⁇ mol / cm 2 .
  • the conductor was connected.
  • a film of poly 4-methyl-1-pentene having a length of 130 mm, a width of 60 mm and a thickness of 27 ⁇ m as an oxygen permeable film is applied to the entire surface of the carbon cloth on which Pt is not adhered by applying an epoxy adhesive to the entire surface.
  • an air electrode m was prepared.
  • Carbon felt manufactured by Sogo Carbon Co., Ltd. was used as the conductive substrate, and this was cut into a length of 130 mm and a width of 60 mm to obtain a fuel electrode a.
  • Examples 1 to 6 Comparative Examples 1 to 4
  • a fuel cell 10 having the configuration shown in FIG. 1 was manufactured using the air electrode and the fuel electrode manufactured as described above, and the output was measured.
  • Table 1 shows the configuration of the electrodes and the measurement results of the output used in each example. In each of the fuel cells, no leakage of the electrolyte from the air electrode was observed.
  • Example 1 Cow dung was suspended in distilled water, and an electrolytic solution was prepared so that the solid content in the suspension was 20 g / L, and 1.0 L was used as an electrolytic solution for power generation.
  • the air electrode a is installed such that the surface on the carbon cloth side to which Pt is attached is in contact with the electrolyte, and the surface on the oxygen permeable membrane side is in contact with the air, and the fuel electrode a is immersed in the electrolyte. Then, the fuel cell having the configuration shown in FIG. 1 was manufactured.
  • the power generation test was started by connecting the air electrode a and the fuel electrode a through an external resistance of 150 ⁇ , and the power-generating bacteria contained in the electrolyte were attached to the fuel electrode a during power generation. 0.39 mW was recorded as the maximum output value after attaching the power-generating bacteria.
  • Example 2 A power generation test was performed in the same manner as in Example 1 except that the air electrode b was used instead of the air electrode a, and a maximum output value of 0.48 mW was recorded.
  • Example 3 A power generation test was performed according to Example 1 except that the air electrode c was used instead of the air electrode a, and 0.39 mW was recorded as the maximum output value.
  • Example 4 A power generation test was performed in the same manner as in Example 1 except that the air electrode d was used instead of the air electrode a, and 0.83 mW was recorded as the maximum output value.
  • Example 5 A power generation test was performed in the same manner as in Example 1 except that the air electrode e was used instead of the air electrode a, and 0.80 mW was recorded as the maximum output value.
  • Example 6 A power generation test was performed according to Example 1, except that the air electrode f was used instead of the air electrode a, and 0.60 mW was recorded as the maximum output value.
  • Example 1 A power generation test was performed according to Example 1 except that the air electrode a was used instead of the air electrode a, and 0.30 mW was recorded as the maximum output value.
  • Example 2 A power generation test was performed according to Example 1 except that the air electrode k was used instead of the air electrode a, and 0.27 mW was recorded as the maximum output value.
  • Example 3 A power generation test was performed in the same manner as in Example 1 except that the air electrode 1 was used instead of the air electrode a, and a maximum output value of 0.30 mW was recorded.
  • Example 4 A power generation test was performed according to Example 1 except that the air electrode m was used instead of the air electrode a, and 0.05 mW was recorded as the maximum output value.
  • An air electrode, a fuel electrode, and an electrode used for the air electrode of a fuel cell including an electrolyte disposed between the air electrode and the fuel electrode, Including a conductive substrate, an electrode catalyst and an oxygen permeable membrane, An electrode for a fuel cell, wherein the conductive substrate and the oxygen permeable membrane are in direct contact with each other and pressure-bonded.
  • the thickness of the oxygen permeable film is 0.1 ⁇ m or more and 1000 ⁇ m or less; 3.
  • the fuel electrode includes a conductive substrate on which power-generating bacteria can be established. Or 2. 3.
  • the fuel electrode includes a conductive base material and a power generation bacterium as an electrode catalyst. ⁇ 3.
  • the fuel cell electrode according to claim 1. 5.
  • the material of the conductive substrate of the air electrode is a carbon material.
  • the fuel cell electrode according to claim 1. 6.
  • the fuel electrode includes a conductive base made of a carbon material.
  • the fuel cell electrode according to claim 1. 7.
  • the material of the oxygen permeable membrane of the air electrode includes any one resin selected from the group consisting of poly-4-methyl-1-pentene, polybutene, polytetrafluoroethylene, and polydimethylsiloxane. ⁇ 6.
  • the material of the oxygen permeable membrane of the cathode includes poly 4-methyl-1-pentene; 3.
  • the electrode for a fuel cell according to item 2. 9.
  • the fuel cell uses livestock excrement as fuel.
  • the material of the electrode catalyst of the air electrode includes one or more metals selected from the group consisting of Ru, Rh, Ir, Ni, Pd, Pt, Cu, Ag and Au.
  • the fuel cell electrode according to claim 1. 11.
  • the material of the electrode catalyst of the air electrode includes Pt. 3.
  • the electrode for a fuel cell according to item 2. 12. 10. in the air electrode, a layer of the electrode catalyst containing Pt is provided on a surface of the conductive substrate; 3.
  • a fuel cell comprising the fuel cell electrode according to claim 1. 14. 12.
  • a fuel cell according to claim 1. An air electrode, a fuel electrode, and a method for manufacturing an electrode used for an air electrode of a fuel cell including an electrolytic solution disposed between the air electrode and the fuel electrode, A step of bonding the conductive substrate and the oxygen-permeable film by pressing the conductive substrate and the oxygen-permeable film in direct contact with each other, Immobilizing an electrode catalyst on the conductive substrate, A method for producing an electrode for a fuel cell, comprising: 16. 14. the step of immobilizing the electrode catalyst on the conductive substrate includes the step of forming a layer of the electrode catalyst containing Pt on the surface of the conductive substrate by a sputtering method or an electrode reduction method; 3.

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Abstract

A fuel cell (10) according to the present invention is provided with an air electrode (13), a fuel electrode (11) and an electrolyte solution (12) that is provided between the air electrode (13) and the fuel electrode (11). One example of the air electrode (13) comprises a conductive base material (15), an electrode catalyst and an oxygen permeable membrane (14), while having a structure wherein the conductive base material (15) and the oxygen permeable membrane (14) are directly bonded to each other by means of compression bonding. An oxygen permeable membrane-conductive base material mixture layer (145) is present between the conductive base material (15) and the oxygen permeable membrane (14).

Description

燃料電池用電極、燃料電池および燃料電池用電極の製造方法Fuel cell electrode, fuel cell, and method of manufacturing fuel cell electrode

 本発明は、燃料電池用電極、燃料電池および燃料電池用電極の製造方法に関する。 The present invention relates to a fuel cell electrode, a fuel cell, and a method for manufacturing a fuel cell electrode.

 微生物燃料電池(Microbial Fuel Cell:MFC)の電極に関する技術として、特許文献1および2に記載のものがある。
 特許文献1(特表2015-525692号公報)には、MFCにおいて使用するための膜が記載されている。具体的には、同文献には、高い酸素透過性を有するポリマーの第1の層と、織材料または不織材料から製造された第2の支持層とを含む膜であって、両方の層が、接着剤を使用することによって一緒にドット積層またはパターン積層される、膜を用いることが記載されており、これにより、特にMFCの分野において使用するための、改良された電極構成およびそれと共に電子-ガス/収集-透過システムを提供することができるとされている。
Patent Literatures 1 and 2 disclose techniques related to electrodes of a microbial fuel cell (MFC).
Patent Document 1 (Japanese Patent Application Publication No. 2015-525692) describes a film to be used in an MFC. Specifically, the document discloses a membrane comprising a first layer of a polymer having high oxygen permeability and a second support layer made of a woven or non-woven material, wherein both layers are made. Is described using a membrane that is dot- or pattern-laminated together by using an adhesive, thereby providing an improved electrode configuration and, therefore, particularly for use in the field of MFCs. It is stated that an electron-gas / collection-transmission system can be provided.

 また、特許文献2(国際公開第2015/025917号)には、導電性が高く、耐腐食性が高く、かつ安価である微生物燃料電池用電極及び微生物燃料電池用電極の製造方法を提供するための技術として、微生物燃料電池に用いられ、導電性基材と、導電性基材の表面を被覆している被膜とを備え、被膜が、導電性カーボン材料及び樹脂を用いて形成されており、導電性基材が被膜で被覆されることで構成される微生物燃料電池用電極であって、抵抗率が特定の範囲にある微生物燃料電池用電極について記載されている。そして、この電極は、樹脂及び有機溶剤を含む導電性カーボン材料含有液を、導電性基材に塗布した後、有機溶剤を蒸発させて除去することにより得られることが記載されている。 Patent Document 2 (WO 2015/025917) discloses a microbial fuel cell electrode and a method of manufacturing the microbial fuel cell electrode, which have high conductivity, high corrosion resistance, and low cost. As a technique, used in a microbial fuel cell, comprising a conductive substrate, and a coating covering the surface of the conductive substrate, the coating is formed using a conductive carbon material and a resin, An electrode for a microbial fuel cell constituted by coating a conductive substrate with a coating, wherein the electrode for a microbial fuel cell having a specific resistivity is described. It is described that this electrode can be obtained by applying a conductive carbon material-containing liquid containing a resin and an organic solvent to a conductive base material and then evaporating and removing the organic solvent.

特表2015-525692号公報JP-T-2005-52569A 国際公開第2015/025917号WO 2015/025917

 本発明者らは、微生物燃料電池をはじめとする電解液を備える燃料電池の空気極について検討をおこなったところ、簡便な構造で高い出力を得るという点において、改善の余地があることが明らかになった。 The present inventors have studied the air electrode of a fuel cell including an electrolyte such as a microbial fuel cell, and found that there is room for improvement in obtaining a high output with a simple structure. became.

 そこで、本発明は、電解液を備える燃料電池の空気極に用いることができ、簡便な構造で高い出力を得ることができる電極を提供する。 Therefore, the present invention provides an electrode that can be used as an air electrode of a fuel cell including an electrolytic solution and that can obtain a high output with a simple structure.

 本発明によれば、以下に示す燃料電池用電極、燃料電池および燃料電池用電極の製造方法が提供される。
[1] 空気極、燃料極、および、前記空気極と前記燃料極との間に配設される電解液を備える燃料電池に用いられる電極であって、
 前記空気極が、導電性基材、電極触媒および酸素透過膜を含み、
 (A)酸素透過膜層
 (AB)酸素透過膜・導電性基材混在層
 (B)導電性基材層
 (C)電極触媒層
 の順の積層構造であり、
 前記(A)層が熱可塑性樹脂層であり、前記(A)層の厚さが、0.1μm以上、280μm以下である、燃料電池用電極。
[2] 空気極、燃料極、および、前記空気極と前記燃料極との間に配設される電解液を備える燃料電池に用いられる電極であって、
 導電性基材、電極触媒および酸素透過膜を含み、
 前記導電性基材と前記酸素透過膜とが直接接して圧着されている、燃料電池用電極。
[3] 前記酸素透過膜の膜厚が0.1μm以上1000μm以下である、[2]に記載の燃料電池用電極。
[4] 前記空気極の前記導電性基材の材料が炭素材料である、[1]または[2]に記載の燃料電池用電極。
[5] 前記酸素透過膜が熱可塑性樹脂を含む、[2]に記載の燃料電池用電極。
[6] 前記酸素透過膜が、示差走査熱量測定装置で決定される、融点およびガラス転移温度の少なくとも1つが100~300℃の範囲にある熱可塑性樹脂を含む、[1]または[5]に記載の燃料電池用電極。
[7] 前記空気極の前記酸素透過膜の材料が、ポリ4-メチル-1-ペンテン、ポリブテン、ポリテトラフルオロエチレン、ポリジメチルシロキサンからなる群から選択されるいずれか1つの樹脂を含む、[1]または[5]に記載の燃料電池用電極。
[8] 前記空気極の前記酸素透過膜の材料がポリ4-メチル-1-ペンテンを含む、[1]または[5]に記載の燃料電池用電極。
[9] 前記空気極の前記電極触媒の材料が、Ru、Rh、Ir、Ni、Pd、Pt、Cu、AgおよびAuからなる群から選択される1または2以上の金属を含む、[1]または[2]に記載の燃料電池用電極。
[10] 前記空気極の前記電極触媒の材料がPtを含む、[9]に記載の燃料電池用電極。
[11] 前記空気極において、前記導電性基材の表面に、Ptを含む前記電極触媒の層が設けられている、[10]に記載の燃料電池用電極。
[12] 前記燃料極が、発電菌が定着できる導電性基材を含む、[1]または[2]に記載の燃料電池用電極。
[13] 前記燃料極が、導電性基材と、電極触媒としての発電菌と、を含む、[12]に記載の燃料電池用電極。
[14] 前記燃料極が、炭素材料により構成された導電性基材を含む、[12]に記載の燃料電池用電極。
[15] 前記燃料電池が家畜排泄物を燃料とする、[1]、[2]および[12]のいずれか1項に記載の燃料電池用電極。
[16] [1]、[2]、[12]および[15]のいずれか1項に記載の燃料電池用電極を備える燃料電池。
[17] 構成要素としてプロトン伝導膜を含まない、[16]に記載の燃料電池。
[18] 空気極、燃料極、および、前記空気極と前記燃料極との間に配設される電解液を備える燃料電池の空気極に用いられる電極の製造方法であって、
 導電性基材と酸素透過膜とが直接接する状態で圧着することにより、前記導電性基材と前記酸素透過膜とを接着する工程と、
 前記導電性基材に電極触媒を固定化する工程と、
 を含む、燃料電池用電極の製造方法。
[19] 導電性基材に電極触媒を固定化する前記工程が、前記導電性基材の表面に、スパッタ法または電極還元法により、Ptを含む前記電極触媒の層を形成する工程を含む、[18]に記載の燃料電池用電極の製造方法。
[20] 電極触媒の層を形成する前記工程が、前記スパッタ法によりPtを含む前記層を形成する工程である、[19]に記載の燃料電池用電極の製造方法。
According to the present invention, a fuel cell electrode, a fuel cell, and a method of manufacturing a fuel cell electrode described below are provided.
[1] An electrode used for a fuel cell including an air electrode, a fuel electrode, and an electrolytic solution disposed between the air electrode and the fuel electrode,
The air electrode includes a conductive substrate, an electrode catalyst and an oxygen permeable membrane,
(A) oxygen permeable membrane layer (AB) oxygen permeable membrane / conductive base material mixed layer (B) conductive base material layer (C) electrode catalyst layer
The fuel cell electrode, wherein the layer (A) is a thermoplastic resin layer, and the thickness of the layer (A) is 0.1 μm or more and 280 μm or less.
[2] An electrode used for a fuel cell including an air electrode, a fuel electrode, and an electrolytic solution disposed between the air electrode and the fuel electrode,
Including a conductive substrate, an electrode catalyst and an oxygen permeable membrane,
An electrode for a fuel cell, wherein the conductive substrate and the oxygen permeable membrane are in direct contact with each other and pressure-bonded.
[3] The fuel cell electrode according to [2], wherein the thickness of the oxygen permeable membrane is 0.1 μm or more and 1000 μm or less.
[4] The electrode for a fuel cell according to [1] or [2], wherein a material of the conductive substrate of the air electrode is a carbon material.
[5] The electrode for a fuel cell according to [2], wherein the oxygen-permeable membrane contains a thermoplastic resin.
[6] The method according to [1] or [5], wherein the oxygen-permeable film contains a thermoplastic resin having at least one of a melting point and a glass transition temperature determined by a differential scanning calorimeter in a range of 100 to 300 ° C. The electrode for a fuel cell according to the above.
[7] The material of the oxygen permeable membrane of the air electrode includes any one resin selected from the group consisting of poly-4-methyl-1-pentene, polybutene, polytetrafluoroethylene, and polydimethylsiloxane. The electrode for a fuel cell according to [1] or [5].
[8] The fuel cell electrode according to [1] or [5], wherein a material of the oxygen permeable membrane of the air electrode includes poly-4-methyl-1-pentene.
[9] The material of the electrode catalyst of the air electrode includes one or more metals selected from the group consisting of Ru, Rh, Ir, Ni, Pd, Pt, Cu, Ag, and Au. [1] Or the electrode for a fuel cell according to [2].
[10] The electrode for a fuel cell according to [9], wherein a material of the electrode catalyst of the air electrode includes Pt.
[11] The fuel cell electrode according to [10], wherein a layer of the electrode catalyst containing Pt is provided on a surface of the conductive substrate in the air electrode.
[12] The fuel cell electrode according to [1] or [2], wherein the fuel electrode includes a conductive substrate on which power-generating bacteria can be fixed.
[13] The fuel cell electrode according to [12], wherein the fuel electrode includes a conductive base material and a power-generating bacterium as an electrode catalyst.
[14] The electrode for a fuel cell according to [12], wherein the fuel electrode includes a conductive substrate made of a carbon material.
[15] The fuel cell electrode according to any one of [1], [2] and [12], wherein the fuel cell uses livestock excrement as fuel.
[16] A fuel cell comprising the fuel cell electrode according to any one of [1], [2], [12] and [15].
[17] The fuel cell according to [16], which does not include a proton conductive membrane as a constituent element.
[18] A method for producing an electrode used for an air electrode of a fuel cell including an air electrode, a fuel electrode, and an electrolytic solution disposed between the air electrode and the fuel electrode,
A step of bonding the conductive substrate and the oxygen-permeable film by pressing the conductive substrate and the oxygen-permeable film in direct contact with each other,
Immobilizing an electrode catalyst on the conductive substrate,
A method for producing an electrode for a fuel cell, comprising:
[19] The step of immobilizing the electrode catalyst on the conductive substrate includes a step of forming a layer of the electrode catalyst containing Pt on the surface of the conductive substrate by a sputtering method or an electrode reduction method. The method for producing an electrode for a fuel cell according to [18].
[20] The method for producing an electrode for a fuel cell according to [19], wherein the step of forming the electrode catalyst layer is a step of forming the layer containing Pt by the sputtering method.

 本発明によれば、電解液を備える燃料電池の空気極に用いることができ、簡便な構造で高い出力を得ることができる電極を提供することができる。 According to the present invention, it is possible to provide an electrode which can be used as an air electrode of a fuel cell provided with an electrolytic solution and which can obtain a high output with a simple structure.

実施形態における燃料電池の構成例を模式的に示す断面図である。FIG. 1 is a cross-sectional view schematically illustrating a configuration example of a fuel cell according to an embodiment. 実施形態における燃料電池用電極の構成例を模式的に示す断面図である。FIG. 2 is a cross-sectional view schematically illustrating a configuration example of a fuel cell electrode in the embodiment. 実施形態における燃料電池用電極の製造方法の例を説明する断面図である。It is sectional drawing explaining the example of the manufacturing method of the electrode for fuel cells in embodiment. 実施形態における空気極の断面構造の一例を示す図である。It is a figure showing an example of the section structure of an air electrode in an embodiment.

 以下に、本発明の実施形態について、図面を用いて説明する。なお、すべての図面において、同様な構成要素には共通の符号を付し、適宜説明を省略する。また、図は概略図であり、実際の寸法比率とは一致していない。また、数値範囲を示す「α~β」は、断りがなければ、α以上β以下を表す。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. In all the drawings, similar components are denoted by common reference numerals, and description thereof will not be repeated. Also, the figure is a schematic view, and does not match the actual dimensional ratio. Further, “α to β” indicating a numerical range represents α or more and β or less unless otherwise specified.

 図1は、本実施形態における燃料電池の構造の一例を模式的に示す断面図である。本実施形態に対応する燃料電池の基本構成を図1に示した。
 図1において、燃料電池10は、空気極13、燃料極11、および、空気極13と燃料極11との間に配設される電解液12を備える。本実施形態は、この電極の構造に特徴を有するものである。即ち、かかる燃料電池10の空気極13に用いられる電極が、(B)導電性基材15、電極触媒(図2(a)および図2(b)の(C)電極触媒層19)ならびに(A)酸素透過膜14を含み、図2(b)に示すように(A)酸素透過膜14と(B)導電性基材15とが混在する(AB)酸素透過膜・導電性基材混在層145をも有する。
 本実施形態において(AB)酸素透過膜・導電性基材混在層145の厚みは、(B)導電性基材15と(AB)酸素透過膜・導電性基材混在層145との厚みの合計を100%として0.1~60%であることが好ましい。より好ましい下限値は0.3%以上、より好ましくは0.5%以上、さらに好ましくは0.7%以上、さらにより好ましくは0.8%以上である。一方、より好ましい上限値は50%以下、より好ましくは45%以下、さらに好ましくは40%以下である。
 本実施形態に係る空気極13は、具体的には図2(b)に示す積層構造を有する。図2(b)においては、(A)酸素透過膜14の材料と(B)導電性基材15の材料とが混在する(AB)酸素透過膜・導電性基材混在層145が設けられている。図2(b)に示した積層構造は、たとえば、図2(a)に示すように、(A)酸素透過膜14、(B)導電性基材15および(C)電極触媒層19をこの順に積層し、(A)酸素透過膜14と(B)導電性基材15とを圧着することにより得られる。空気極13を得る方法の詳細については後述する。
 本実施形態の空気極13では、(AB)酸素透過膜・導電性基材混在層145は、密な構造を持ち、空隙が少ないことが好ましい。具体的には(AB)酸素透過膜・導電性基材混在層145は、電極の断面を縦横それぞれ数μm~10μmのスケールに拡大した走査型電子顕微鏡写真で観察することが出来る。尚、前記の断面観察を行う試料作製の為には、上記の電極に形状保持用の樹脂等の材料(包埋材料や包埋樹脂と言うことがある。)を好ましくは、(C)電極触媒層19の側に塗布などの方法で定着させてから、電極を切削することが好ましい。その他、公知の方法で、断面観察用資料を作成することが出来る。
 図4は、空気極13の断面構造の一例を示す図である。図4には、空気極13の構成例として、Pt/カーボンペーパー/酸素透過膜(TPX(登録商標、以下同じ。)膜:三井化学社製)の積層体を作成し、その断面を走査型電子顕微鏡(SEM)にて観察した結果が示されている。図4の例において、(B)導電性基材15であるカーボンぺーバーと(A)酸素透過膜14であるTPX膜との混在領域では、カーボン繊維間のほぼ100%がTPXで占められていることがわかる。即ち、空隙が殆ど無い。
 この(AB)酸素透過膜・導電性基材混在層145中の(B)導電性基材15と、(A)酸素透過膜14を構成する樹脂とは、後述する様な圧着方法によって実現できるような混在状態にあることが好ましい。
 本実施形態の(AB)酸素透過膜・導電性基材混在層145の好ましい態様は下記の様に設定することが出来る。
 本実施形態の(AB)酸素透過膜・導電性基材混在層145は、本実施形態の空気極13の断面を観察することによって、その構成を把握できる。具体的には、本実施形態の空気極13を、常法で切削して得た断面が電子顕微鏡観察される。前記切削加工の際、状況に応じて、公知の形状保持用の樹脂やカーボン膜などの成分を空気極13の表面部に付着させるなどの方法で、空気極13を予め補強することも出来る。
 本実施形態の(AB)酸素透過膜・導電性基材混在層145は、縦*横が、それぞれ数μm~10μmのスケールとなるように拡大した本実施形態の空気極断面の走査型電子顕微鏡写真(日立製作所社製、S-4800型走査電子顕微鏡を使用)において、隣り合うたとえば10以上、好ましくは20以上、更に好ましくは30以上の(B)導電性基材15成分(例えばカーボン繊維)の間隙の好ましくは80面積%以上、より好ましくは90面積%以上、さらに好ましくは95面積%以上に(A)酸素透過膜14の成分が存在している領域を含む態様を有することが好ましい。前記の隣り合う間隙とは、例えば図4において、10本以上のカーボン繊維間(例えば、縦*横が3本*4本の領域)の間隙である。図4の態様は、以下の様に記述することが出来る。図4には、上記の10本以上のカーボン繊維間のほぼすべてにTPXが存在する態様となっている領域が見える。よって、図4の態様は、(B)導電性基材15の間隙の約100面積%に(A)酸素透過膜14の成分が存在する態様となる。
 上記のような条件を満たすことで、外部より取り込んだ空気(酸素)を効率よく電極触媒に供給しつつ、且つ、安定した積層構造を維持することが出来ると考えられる。この為、本実施形態の電極を用いた燃料電池は、高い出力を実現することが出来ると本発明者らは考えている。
 (AB)酸素透過膜・導電性基材混在層145は、例えば(B)導電性基材15と(A)酸素透過膜14とが直接接して圧着されている形態である。この様な圧着工程によって得られる(AB)酸素透過膜・導電性基材混在層145は、後述するようなプレス法や多層押し出し法などによって実現することが出来る。
 本実施形態の空気極を含む電極を用いた燃料電池は、高い出力を発現する。これは、従来の接着材による接着法や塗装法に比して、(B)導電性基材15と(A)酸素透過膜14とが、比較的薄い(A)酸素透過膜14の状態で、好ましくは密に、且つ、強固に接触した状態を形成させることが出来るので、効率よく、高い出力を実現するのに役立っているのだろうと考えられる。
FIG. 1 is a cross-sectional view schematically illustrating an example of the structure of the fuel cell according to the present embodiment. FIG. 1 shows a basic configuration of a fuel cell corresponding to the present embodiment.
In FIG. 1, a fuel cell 10 includes an air electrode 13, a fuel electrode 11, and an electrolyte 12 disposed between the air electrode 13 and the fuel electrode 11. The present embodiment is characterized by the structure of this electrode. That is, the electrode used for the air electrode 13 of the fuel cell 10 includes (B) the conductive substrate 15, the electrode catalyst ((C) the electrode catalyst layer 19 in FIGS. 2A and 2B), and ( (A) Including oxygen permeable film 14, (A) oxygen permeable film 14 and (B) conductive base material 15 are mixed as shown in FIG. 2 (b) (AB) oxygen permeable film / conductive base material mixture It also has a layer 145.
In the present embodiment, the thickness of the (AB) oxygen-permeable film / conductive substrate mixed layer 145 is the sum of the thicknesses of (B) the conductive substrate 15 and the (AB) oxygen-permeable film / conductive substrate mixed layer 145. Is preferably 0.1 to 60% with respect to 100%. A more preferred lower limit is 0.3% or more, more preferably 0.5% or more, still more preferably 0.7% or more, and even more preferably 0.8% or more. On the other hand, a more preferable upper limit is 50% or less, more preferably 45% or less, and further preferably 40% or less.
The air electrode 13 according to the present embodiment specifically has a laminated structure shown in FIG. In FIG. 2B, (A) an oxygen permeable film / conductive substrate mixed layer 145 in which (A) the material of the oxygen permeable film 14 and (B) the material of the conductive substrate 15 are mixed is provided. I have. In the laminated structure shown in FIG. 2B, for example, as shown in FIG. 2A, (A) the oxygen-permeable film 14, (B) the conductive base material 15, and (C) the electrode catalyst layer 19 It is obtained by laminating in order and pressing the (A) oxygen permeable film 14 and (B) the conductive substrate 15 by pressure. Details of the method for obtaining the air electrode 13 will be described later.
In the air electrode 13 of the present embodiment, it is preferable that the (AB) oxygen-permeable membrane / conductive base material mixed layer 145 has a dense structure and few voids. Specifically, the (AB) oxygen-permeable film / conductive base material mixed layer 145 can be observed with a scanning electron microscope photograph in which the cross section of the electrode is enlarged to a scale of several μm to 10 μm each in the vertical and horizontal directions. In order to prepare a sample for performing the cross-section observation, a material such as a resin for retaining the shape (sometimes referred to as an embedding material or an embedding resin) is preferably used for the electrode. It is preferable to cut the electrode after fixing it to the catalyst layer 19 by a method such as coating. In addition, it is possible to prepare a cross-sectional observation material by a known method.
FIG. 4 is a diagram illustrating an example of a cross-sectional structure of the air electrode 13. In FIG. 4, as a configuration example of the air electrode 13, a laminate of Pt / carbon paper / oxygen permeable membrane (TPX (registered trademark, the same applies hereinafter) membrane: manufactured by Mitsui Chemicals, Inc.) is created, and its cross section is scanned. The result of observation with an electron microscope (SEM) is shown. In the example of FIG. 4, in the mixed region of (B) the carbon fiber serving as the conductive base material 15 and (A) the TPX film serving as the oxygen permeable film 14, almost 100% of the carbon fibers are occupied by TPX. You can see that there is. That is, there is almost no void.
The (B) conductive base material 15 in the (AB) oxygen permeable film / conductive base material mixed layer 145 and the resin constituting the (A) oxygen permeable film 14 can be realized by a pressure bonding method as described later. It is preferable to be in such a mixed state.
The preferred mode of the (AB) oxygen-permeable film / conductive base material mixed layer 145 of this embodiment can be set as follows.
The configuration of the (AB) oxygen-permeable membrane / conductive base material mixed layer 145 of the present embodiment can be grasped by observing the cross section of the air electrode 13 of the present embodiment. Specifically, a cross section obtained by cutting the air electrode 13 of the present embodiment by an ordinary method is observed with an electron microscope. At the time of the cutting, the air electrode 13 can be reinforced in advance by a method such as attaching a known component such as a resin for retaining the shape or a carbon film to the surface of the air electrode 13 depending on the situation.
The (AB) oxygen permeable membrane / conductive base material mixed layer 145 of the present embodiment is a scanning electron microscope of the air electrode cross section of the present embodiment, in which the vertical and horizontal dimensions are respectively enlarged to a scale of several μm to 10 μm. In the photograph (using an S-4800 scanning electron microscope manufactured by Hitachi, Ltd.), for example, 10 or more, preferably 20 or more, and more preferably 30 or more (B) conductive base 15 components (for example, carbon fiber) which are adjacent to each other It is preferable to have a mode in which the (A) region in which the component of the oxygen permeable film 14 is present is preferably 80 area% or more, more preferably 90 area% or more, and still more preferably 95 area% or more of the gap. The adjacent gap is, for example, a gap between 10 or more carbon fibers in FIG. 4 (for example, a region of 3 * 4 in length * width). The embodiment of FIG. 4 can be described as follows. FIG. 4 shows a region in which TPX is present in almost all of the ten or more carbon fibers. Therefore, the embodiment of FIG. 4 is an embodiment in which the component of (A) the oxygen-permeable film 14 is present in (B) about 100% by area of the gap between the conductive substrates 15.
By satisfying the above conditions, it is considered that air (oxygen) taken in from the outside can be efficiently supplied to the electrode catalyst and a stable laminated structure can be maintained. For this reason, the present inventors believe that a fuel cell using the electrode of the present embodiment can achieve high output.
The (AB) oxygen-permeable film / conductive substrate mixed layer 145 has a form in which, for example, the (B) conductive substrate 15 and the (A) oxygen-permeable film 14 are in direct contact with each other and are pressed. The (AB) oxygen-permeable film / conductive base material mixed layer 145 obtained by such a pressure bonding step can be realized by a pressing method or a multilayer extrusion method as described later.
The fuel cell using the electrode including the air electrode according to the present embodiment exhibits high output. This is because (B) the conductive base material 15 and (A) the oxygen permeable film 14 are relatively thin (A) in comparison with the conventional bonding method or coating method using an adhesive. Since it is possible to form a state in which the contact is preferably made densely and firmly, it is considered that this is useful for realizing a high output efficiently and.

 また、図1において、燃料極11と空気極13とは、外部抵抗17を含む外部回路により接続されている。
 また、燃料極11および空気極13は容器18に収容されるとともに、空気極13の(A)酸素透過膜14は容器18の外壁の一部を構成しており、(A)酸素透過膜14の(B)導電性基材15との接触面と反対側の面において、空気極13が大気16に接する構成となっている。
 電解液12は、たとえばMFCの場合、燃料となる有機物を含み、好ましくは燃料有機物の水懸濁液である。
 MFCの場合、燃料有機物の水懸濁液の具体例として、家畜排泄物を含む家畜農家における廃水や家庭廃水等が挙げられる。また電解液12には発電を促進するための添加物を加えてもよく、添加物には制限はないが、たとえば酸化鉄や水酸化鉄などの鉄化合物類が挙げられる。勿論、MFC以外の状態であれば従来の水素(炭化水素を改質して得られる水素を含む。)を溶解、もしくはバブリングさせた態様の液を併用することも出来る。
 また、燃料電池10は、好ましくは構成要素としてプロトン伝導膜を含まない。
In FIG. 1, the fuel electrode 11 and the air electrode 13 are connected by an external circuit including an external resistor 17.
The fuel electrode 11 and the air electrode 13 are accommodated in a container 18, and the (A) oxygen permeable film 14 of the air electrode 13 forms a part of the outer wall of the container 18, and the (A) oxygen permeable film 14 (B) The air electrode 13 is in contact with the atmosphere 16 on the surface opposite to the contact surface with the conductive substrate 15.
For example, in the case of MFC, the electrolyte solution 12 contains an organic substance serving as a fuel, and is preferably an aqueous suspension of the fuel organic substance.
In the case of the MFC, specific examples of the aqueous suspension of the fuel organic matter include wastewater and domestic wastewater of livestock farmers including livestock excrement. Further, an additive for promoting power generation may be added to the electrolyte solution 12, and the additive is not limited, and examples thereof include iron compounds such as iron oxide and iron hydroxide. Of course, in a state other than the MFC, a liquid in which conventional hydrogen (including hydrogen obtained by reforming hydrocarbons) is dissolved or bubbled can be used in combination.
Further, the fuel cell 10 preferably does not include a proton conductive membrane as a component.

 このように構成された燃料電池10において、燃料極11には、電解液12中の燃料、具体的には有機物が供給され、有機物が分解して水素イオンが生じると共に電子が放出される。
 燃料極11にて生じた水素イオンは電解液12中を移動して空気極13に到達する。燃料極11から放出された電子は、外部回路を通じて空気極13に移動する。空気極13には、大気16すなわち(酸素を含む)空気が供給される。そして、空気極13においては、水素イオンおよび空気中の酸素から水が生成する。
 以上の結果、外部回路では、燃料極11から空気極13に向かって電子が流れ、電力が取り出される。
In the fuel cell 10 configured as described above, the fuel in the electrolyte 12, specifically, an organic substance is supplied to the fuel electrode 11, and the organic substance is decomposed to generate hydrogen ions and emit electrons.
The hydrogen ions generated at the fuel electrode 11 move in the electrolyte solution 12 and reach the air electrode 13. The electrons emitted from the fuel electrode 11 move to the air electrode 13 through an external circuit. The air electrode 13 is supplied with the atmosphere 16, that is, air (including oxygen). Then, at the air electrode 13, water is generated from hydrogen ions and oxygen in the air.
As a result, in the external circuit, electrons flow from the fuel electrode 11 to the air electrode 13, and power is extracted.

 燃料電池10は、たとえば微生物燃料電池である。以下、燃料電池10が微生物燃料電池である場合を例に挙げて説明する。 The fuel cell 10 is, for example, a microbial fuel cell. Hereinafter, the case where the fuel cell 10 is a microbial fuel cell will be described as an example.

 微生物燃料電池である燃料電池10は、たとえば家畜排泄物や食品廃棄物を燃料とする。また、電解液12として、家畜排泄物等の有機物を含む廃水、汚泥、その他のバイオマス懸濁液等が挙げられる。また、電解液12として、例えば農場において発生する収穫後の葉や茎などをたい肥化した後、その一部または全部を水に溶解や懸濁させる態様を挙げることも出来る。また、電解液12が発電菌を含むものが好ましい。
 そして、燃料極11において、微生物の作用により有機物から水素イオンおよび電子が生じる。具体的には、燃料極11は、導電性基材および導電性基材に担持された微生物を含み、好ましくは、導電性基材と電極触媒としての発電菌とを含む。発電菌として、たとえば、細胞外電子伝達機構を有する細菌が挙げられる。
 また、微生物は、燃料に含まれる有機物を酸化して電子を生成するものであればよく、1種および2種以上のいずれとしてもよい。微生物の具体例として、Shewanella属、Geobacter属、Geothrix属、Aeromonas属に属するものが挙げられる。所望の微生物を添加し導電性基材に担持させてもよいが、廃水中に含まれる微生物を利用して担持させてもよい。微生物の担持方法について制限はないが、燃料極11として微生物を担持していない導電性基材と微生物を含む電解液を用いて発電を開始し、発電に伴い導電性基材に微生物を付着させる方法等が挙げられる。
The fuel cell 10 which is a microbial fuel cell uses, for example, livestock excrement and food waste as fuel. Further, examples of the electrolytic solution 12 include wastewater containing organic matter such as livestock excrement, sludge, and other biomass suspensions. Further, as the electrolytic solution 12, for example, after composting leaves or stems after harvesting that occurs on a farm, for example, a part or the whole thereof may be dissolved or suspended in water. Further, it is preferable that the electrolyte solution 12 contains a power-generating bacterium.
Then, at the fuel electrode 11, hydrogen ions and electrons are generated from organic matter by the action of microorganisms. Specifically, the fuel electrode 11 includes a conductive base material and a microorganism supported on the conductive base material, and preferably includes a conductive base material and a power generating bacterium as an electrode catalyst. Examples of the power-generating bacteria include bacteria having an extracellular electron transfer mechanism.
The microorganism may be one that oxidizes organic substances contained in the fuel to generate electrons, and may be one or more of them. Specific examples of microorganisms include those belonging to the genus Shewanella, the genus Geobacter, the genus Geothrix, and the genus Aeromonas. Desired microorganisms may be added and supported on the conductive substrate, or may be supported using microorganisms contained in wastewater. Although there is no limitation on the method of supporting the microorganisms, power generation is started using a conductive substrate that does not support microorganisms and an electrolyte solution containing the microorganisms as the fuel electrode 11, and the microorganisms are attached to the conductive substrate with the power generation. Method and the like.

 燃料極11での反応を効率良く生じさせる観点から、燃料極11の導電性基材は、発電菌が定着できる導電性材料により構成されていることが好ましい。
 導電性材料の具体例として、炭素、導電性の金属が挙げられる。
 また、発電菌を担持できるとともに、燃料が導電性基材内を移動できる形状とする観点から、導電性基材として、たとえば、フェルト、織布、不織布、網状体、焼結体、発泡体等の多孔質基材が挙げられる。同様の観点から、燃料極11が、カーボンクロス、カーボンペーパー、カーボンフェルト等の炭素材料やステンレス等の金属材料により構成された導電性基材を含むことが好ましく、中でも炭素材料がさらに好ましい。また、燃料極11の導電性基材は表面処理されていてもよい。
From the viewpoint of efficiently causing a reaction at the fuel electrode 11, the conductive base material of the fuel electrode 11 is preferably made of a conductive material to which power-generating bacteria can be fixed.
Specific examples of the conductive material include carbon and a conductive metal.
In addition, from the viewpoint of having a shape capable of supporting the power-generating bacteria and allowing the fuel to move in the conductive base material, examples of the conductive base material include felts, woven fabrics, nonwoven fabrics, nets, sintered bodies, foams, and the like. Porous substrate. From the same viewpoint, it is preferable that the fuel electrode 11 includes a conductive substrate made of a carbon material such as carbon cloth, carbon paper, carbon felt, or a metal material such as stainless steel, and more preferably a carbon material. Further, the conductive substrate of the fuel electrode 11 may be surface-treated.

 燃料極11がシート状であるとき、燃料極11の厚さは、発電菌を安定的に担持する観点から、好ましくは0.1mm以上であり、より好ましくは1mm以上である。また、燃料極11の小型化の観点から、燃料極11の厚さは好ましくは20mm以下であり、より好ましくは10mm以下である。
 ここで、燃料極11の厚さは、燃料極11の導電性基材の厚さであってもよい。
When the fuel electrode 11 has a sheet shape, the thickness of the fuel electrode 11 is preferably 0.1 mm or more, and more preferably 1 mm or more, from the viewpoint of stably supporting the power-generating bacteria. Further, from the viewpoint of reducing the size of the fuel electrode 11, the thickness of the fuel electrode 11 is preferably 20 mm or less, more preferably 10 mm or less.
Here, the thickness of the fuel electrode 11 may be the thickness of the conductive base material of the fuel electrode 11.

 次に、空気極13についてさらに説明する。
 本実施形態において、空気極13は、好ましくは(A)酸素透過膜14、(AB)酸素透過膜・導電性基材混在層145、(B)導電性基材15、(C)電極触媒層19がこの順に位置する積層構造を有する。好ましくは、(AB)酸素透過膜・導電性基材混在層145は、その厚さが特定の範囲にある。前述の通り、(AB)酸素透過膜・導電性基材混在層145では、(A)酸素透過膜14の材料(樹脂)と(B)導電性基材15とが密に存在することが好ましい。
 空気極13においては、前述のとおり、(B)導電性基材15と(A)酸素透過膜14とが直接接して圧着されているのが好ましい態様である。さらに具体的には、(B)導電性基材15および(A)酸素透過膜14は接着剤を用いずに圧着接合されているのが好ましい態様となる。また、空気極13は、好ましくは(B)導電性基材15と(A)酸素透過膜14との間に、前述の酸素透過膜・導電性基材混在層145、導電性基材15および酸素透過膜14以外の層(介在層)を有しない。
Next, the air electrode 13 will be further described.
In the present embodiment, the air electrode 13 is preferably composed of (A) an oxygen-permeable film 14, (AB) an oxygen-permeable film / conductive substrate mixed layer 145, (B) a conductive substrate 15, and (C) an electrode catalyst layer. 19 has a laminated structure located in this order. Preferably, the thickness of the (AB) oxygen-permeable membrane / conductive base material mixed layer 145 is in a specific range. As described above, in the (AB) oxygen-permeable film / conductive base material mixed layer 145, it is preferable that (A) the material (resin) of the oxygen-permeable film 14 and (B) the conductive base material 15 exist densely. .
In the air electrode 13, as described above, it is a preferable embodiment that (B) the conductive base material 15 and (A) the oxygen-permeable film 14 are in direct contact with each other and are pressed. More specifically, in a preferred embodiment, the (B) conductive base material 15 and the (A) oxygen permeable film 14 are pressure-bonded without using an adhesive. The air electrode 13 is preferably provided between the (B) conductive base material 15 and the (A) oxygen permeable film 14, the oxygen-permeable film / conductive base material mixed layer 145, the conductive base material 15, No layer (intervening layer) other than the oxygen permeable film 14 is provided.

 本実施形態の(A)酸素透過膜14は、好ましくは熱可塑性樹脂を含み、より好ましくは熱可塑性樹脂の膜である。(A)酸素透過膜14は、酸素透過性に優れるとともに、大気16への電解液12の漏れを抑制できる材料により構成されていることが好ましい。後述するように、(A)酸素透過膜14は電解液12を通さないことが好ましい。この点、(A)酸素透過膜14の材料は、たとえば酸素透過性を有する樹脂である。好ましくは、(A)酸素透過膜14は、示差走査熱量測定装置で決定される、融点およびガラス転移温度の少なくとも1つが、100~300℃の範囲にある。また、酸素透過性を有する樹脂は、熱可塑性樹脂であることが好ましいが、溶融流動性が低くても、たとえば後述するプレス成型等が適用できる材料であれば採用することが出来る。
 前述の融点の好ましい下限値は110℃以上、より好ましくは120℃以上である。一方、その上限値は290℃以下、より好ましくは280℃以下、さらに好ましくは270℃以下である。
 また、前述のガラス転移温度についても、好ましい下限値は110℃以上、より好ましくは120℃以上である。一方、その上限値は290℃以下、より好ましくは280℃以下、さらに好ましくは270℃以下である。
 また、酸素透過性を有する樹脂は、その軟化温度の上限値が、好ましくは290℃以下、より好ましくは280℃以下、さらに好ましくは270℃以下である。また、本実施形態に用いられる(A)酸素透過膜14の材料(樹脂)は、電解液に不溶性であることが好ましい。例えば、電解液が水系である場合、非水溶性の樹脂であることが好ましい。
 本実施形態の酸素透過膜を形成する樹脂には、公知の熱可塑性の酸素透過性樹脂を制限なく用いることが出来る。前記の酸素透過性樹脂の好ましい23℃酸素透過度は、1.0*10-15mol/m/(m・s・Pa)以上である。
 上記の酸素透過性樹脂の具体例として、ポリ4-メチル-1-ペンテン、ポリブテン等のポリオレフィン;ポリテトラフルオロエチレン等のフッ化炭素樹脂;ポリジメチルシロキサン等のシリコーンが挙げられる。ここで、例えば、ポリ4-メチル-1-ペンテンの市販品である三井化学社製TPX(登録商標)(銘柄名MX002)の酸素透過度は、同社の製品パンフレットによれば9.40*10-15mol/m/(m・s・Pa)である。
 (A)酸素透過膜14の材料は、好ましくはポリ4-メチル-1-ペンテン、ポリブテン、ポリテトラフルオロエチレン、ポリジメチルシロキサンからなる群から選択されるいずれか1つの樹脂を含み、より好ましくは4-メチル-1-ペンテンを含む。
The (A) oxygen permeable membrane 14 of the present embodiment preferably contains a thermoplastic resin, and is more preferably a thermoplastic resin membrane. (A) The oxygen permeable film 14 is preferably made of a material having excellent oxygen permeability and capable of suppressing leakage of the electrolyte solution 12 to the atmosphere 16. As described later, it is preferable that (A) the oxygen permeable membrane 14 does not allow the electrolyte 12 to pass through. In this regard, the material of the (A) oxygen permeable film 14 is, for example, a resin having oxygen permeability. Preferably, (A) the oxygen-permeable membrane 14 has at least one of a melting point and a glass transition temperature determined by a differential scanning calorimeter in the range of 100 to 300 ° C. Further, the resin having oxygen permeability is preferably a thermoplastic resin. However, even if the resin has low melt fluidity, it can be employed as long as it can be applied to, for example, press molding described below.
A preferred lower limit of the above-mentioned melting point is 110 ° C. or more, more preferably 120 ° C. or more. On the other hand, the upper limit is 290 ° C or less, more preferably 280 ° C or less, and further preferably 270 ° C or less.
The lower limit of the above-mentioned glass transition temperature is preferably 110 ° C. or higher, more preferably 120 ° C. or higher. On the other hand, the upper limit is 290 ° C or less, more preferably 280 ° C or less, and further preferably 270 ° C or less.
The upper limit of the softening temperature of the resin having oxygen permeability is preferably 290 ° C. or lower, more preferably 280 ° C. or lower, and further preferably 270 ° C. or lower. Further, the material (resin) of the (A) oxygen permeable film 14 used in the present embodiment is preferably insoluble in the electrolytic solution. For example, when the electrolyte is aqueous, it is preferably a water-insoluble resin.
As the resin forming the oxygen permeable film of the present embodiment, a known thermoplastic oxygen permeable resin can be used without limitation. The preferred oxygen permeability of the oxygen permeable resin at 23 ° C. is 1.0 * 10 −15 mol / m / (m 2 · s · Pa) or more.
Specific examples of the oxygen-permeable resin include polyolefins such as poly-4-methyl-1-pentene and polybutene; fluorocarbon resins such as polytetrafluoroethylene; and silicones such as polydimethylsiloxane. Here, for example, the oxygen permeability of TPX (registered trademark) (trade name MX002) manufactured by Mitsui Chemicals, Inc., which is a commercial product of poly-4-methyl-1-pentene, is 9.40 * 10 according to the company's product brochure. −15 mol / m / (m 2 · s · Pa)
(A) The material of the oxygen permeable membrane 14 preferably contains any one resin selected from the group consisting of poly-4-methyl-1-pentene, polybutene, polytetrafluoroethylene, and polydimethylsiloxane, and more preferably Including 4-methyl-1-pentene.

 (A)酸素透過膜14の膜厚は、電解液12の漏れを抑制する観点から、好ましくは0.1μm以上であり、より好ましくは1μm以上であり、さらに好ましくは10μm以上である。
 また、酸素透過性を向上させる観点から、(A)酸素透過膜14の膜厚は薄いことが好ましい。本実施形態の(A)酸素透過膜14の厚さは、280μm以下であることが好ましい。(A)酸素透過膜14の厚さは、より好ましくは250μm以下、さらに好ましくは200μm以下であり、さらにより好ましくは100μm以下、殊に好ましくは50μm以下である。(A)酸素透過膜14の厚さは、とりわけ40μm以下であることが好ましい。
 前述の通り、(A)酸素透過膜14には電解液12を通さないことが好ましい特性として求められる。これは薄膜化とはトレードオフの関係にある性能である。
 従来、一般的に用いられる技術の塗布法を用いて得られる膜では、ワニスを形成する溶媒の乾燥時に、収縮が併発する可能性が有ることなどにより、ピンホール等が発生する場合がある。この為、膜厚をある程度厚くする必要があるとされる。また、(B)導電性基材15のミクロレベルの形状によっては、ワニスの濃度を下げることで、(B)導電性基材15の表面に浸透させやすくする必要が生じる。この場合、溶媒の蒸発によるピンホールの発生の確率が高まる場合もある。
 これに対し、本実施形態の(A)酸素透過膜14は、具体的には熱可塑性樹脂膜であるので、予め薄いフィルムを作成することが可能である。これを(B)導電性基材15と圧着したり、融着させることにより、薄くても電解液12の漏れが生じない積層体(空気極)を得ることが出来る。さらに圧着などの手法は、(AB)酸素透過膜・導電性基材混在層145を(A)酸素透過膜14の材料と(B)導電性基材15とが密に存在する態様を形成する上でも好適であると考えられる。
 これらの理由で、熱可塑性樹脂膜を(A)酸素透過膜14とする態様は、本実施形態の燃料電池の空気極13の材料として有利である。
 この様な(A)酸素透過膜14は、必要に応じて強度を付与するなどの目的で、外枠などの支持材などを併用することも出来る。
 一方、強度などを必要とする態様においては、(A)酸素透過膜14が厚い態様が必要となる場合もある。従来の塗布の手法では、ある程度以上の厚みのみの膜を得るには、ワニスを調製するのに必要な溶媒の除去が困難となる場合がある。溶媒の種類によっては、電解液の性能に悪影響を及ぼす場合も生じることが懸念される。この為、塗布工程を複数回行い、厚くする工程が必要となる場合がある。この方法は、工数と時間とがかかり、品質管理が難しくなる可能性が考えられる。
 本実施形態の熱可塑性樹脂膜を(A)酸素透過膜14とする態様では、圧着という方法を用いる場合、厚い(A)酸素透過膜14を有する空気極を製造することも容易であるのは自明であろう。
 この様な場合の(A)酸素透過膜14の厚さとしては、たとえば1000μm以下であり、好ましくは500μm以下であり、より好ましくは200μm以下であり、さらに好ましくは100μm以下であり、さらにより好ましくは50μm以下である。
 一方、厚さの好ましい下限値は、前述の通り、好ましくは0.1μm以上であり、より好ましくは1μm以上である。
(A) The thickness of the oxygen-permeable film 14 is preferably 0.1 μm or more, more preferably 1 μm or more, and still more preferably 10 μm or more, from the viewpoint of suppressing leakage of the electrolyte solution 12.
Further, from the viewpoint of improving the oxygen permeability, it is preferable that the thickness of the (A) oxygen permeable film 14 be small. In the present embodiment, the thickness of the (A) oxygen permeable film 14 is preferably 280 μm or less. (A) The thickness of the oxygen permeable film 14 is more preferably 250 μm or less, further preferably 200 μm or less, still more preferably 100 μm or less, and particularly preferably 50 μm or less. (A) The thickness of the oxygen permeable film 14 is particularly preferably 40 μm or less.
As described above, it is required as a preferable characteristic that the electrolyte solution 12 does not pass through the (A) oxygen permeable film 14. This is a performance that has a trade-off relationship with thinning.
Conventionally, in a film obtained by using a coating method of a generally used technique, pinholes and the like may be generated due to the possibility of simultaneous shrinkage during drying of a varnish forming solvent. Therefore, it is necessary to increase the film thickness to some extent. Further, depending on the shape of the conductive substrate 15 at the micro level (B), it is necessary to lower the concentration of the varnish so as to make it easy to penetrate the surface of the conductive substrate 15 (B). In this case, the probability of generation of pinholes due to evaporation of the solvent may increase.
On the other hand, since the (A) oxygen permeable film 14 of the present embodiment is specifically a thermoplastic resin film, it is possible to prepare a thin film in advance. By compressing or fusing this with (B) the conductive base material 15, a laminate (air electrode) which does not cause leakage of the electrolyte solution 12 even when it is thin can be obtained. Further, a method such as pressure bonding forms the (AB) oxygen-permeable film / conductive base material mixed layer 145 in a mode in which (A) the material of the oxygen-permeable film 14 and (B) the conductive base material 15 are densely present. It is also considered suitable above.
For these reasons, the mode in which the thermoplastic resin film is (A) the oxygen permeable film 14 is advantageous as the material of the air electrode 13 of the fuel cell of the present embodiment.
Such an (A) oxygen permeable membrane 14 may be used in combination with a support material such as an outer frame for the purpose of imparting strength as required.
On the other hand, in an aspect requiring strength or the like, (A) an aspect in which the oxygen-permeable film 14 is thick may be required. With a conventional coating method, it may be difficult to remove a solvent necessary for preparing a varnish in order to obtain a film having a thickness of only a certain degree or more. Depending on the type of the solvent, there is a concern that the performance of the electrolytic solution may be adversely affected. For this reason, a thickening step may be required in which the coating step is performed a plurality of times. This method requires a lot of man-hours and time, which may make quality control difficult.
In the embodiment in which the thermoplastic resin film of the present embodiment is used as the (A) oxygen permeable film 14, it is easy to manufacture an air electrode having a thick (A) oxygen permeable film 14 when using a compression bonding method. It would be obvious.
In such a case, the thickness of the (A) oxygen permeable membrane 14 is, for example, 1000 μm or less, preferably 500 μm or less, more preferably 200 μm or less, further preferably 100 μm or less, and still more preferably Is 50 μm or less.
On the other hand, as described above, the preferable lower limit of the thickness is preferably 0.1 μm or more, and more preferably 1 μm or more.

 (B)導電性基材15の材料としては、燃料極11の導電性基材の材料として前述したものが挙げられる。
 (B)導電性基材15は、燃料極11の導電性基材と同じ材料により形成されていてもよいし、異なる材料により形成されていてもよい。
 (B)導電性基材15は、酸素透過性および水に対する浸透性に優れる材料により構成されていることが好ましく、カーボンクロス、カーボンペーパー、カーボンフェルト等の炭素材料により構成されていることが好ましい。
(B) Examples of the material of the conductive substrate 15 include those described above as the material of the conductive substrate of the fuel electrode 11.
(B) The conductive base material 15 may be formed of the same material as the conductive base material of the fuel electrode 11, or may be formed of a different material.
(B) The conductive substrate 15 is preferably made of a material having excellent oxygen permeability and water permeability, and is preferably made of a carbon material such as carbon cloth, carbon paper, and carbon felt. .

 (B)導電性基材15がシート状であるとき、(B)導電性基材15の厚さは、電極触媒を安定的に担持する観点から、好ましくは10μm以上であり、より好ましくは100μm以上である。また、空気極13の小型化の観点から、(B)導電性基材15の厚さは好ましくは5mm以下であり、より好ましくは1mm以下である。 When (B) the conductive substrate 15 is in the form of a sheet, the thickness of the (B) conductive substrate 15 is preferably 10 μm or more, and more preferably 100 μm, from the viewpoint of stably supporting the electrode catalyst. That is all. Further, from the viewpoint of miniaturization of the air electrode 13, (B) the thickness of the conductive substrate 15 is preferably 5 mm or less, more preferably 1 mm or less.

 また、空気極13において、電極触媒は、たとえば(B)導電性基材15に担持される。電極触媒は、好ましくは(C)電極触媒層19として設けられる。
 図2(a)および図2(b)は、空気極13として用いられる電極の構成例を示す断面図である。図2(a)および図2(b)に示したように、空気極13は(C)電極触媒層19を有する。(C)電極触媒層19は、好ましくは、(B)導電性基材15の表面すなわち(A)酸素透過膜14との接合面の裏面に設けられており、電極触媒が層状に配設されてなる。
 (C)電極触媒層19は、(B)導電性基材15の上記裏面の全体に形成されていてもよいし、一部に形成されていてもよい。好ましくは上記裏面の全体に形成されている。また、(C)電極触媒層19は、シート状、薄膜状の触媒から形成される層であってもよいが、粒子状の触媒から形成される層であってもよい。粒子状の触媒は互い接していなくても全体として層を形成していればよい。また層の形成の際には、例えばバインダー樹脂を併用するなど公知の技術を採用することが出来る。
 (C)電極触媒層19の厚さは、空気極13での比表面積を広げ、反応効率を高める観点から、薄いことが好ましい。好ましくは1nm以上であり、より好ましくは10nm以上である。一方、好ましい上限値は1000nm以下、より好ましくは500nm以下であり、さらに好ましくは100nm以下である。また、同様の観点から、単位電極表面積当たりの触媒物質量は0.01~10μmol/cm2であることが好ましく、0.1~5μmol/cm2であることがより好ましい。
In the air electrode 13, the electrode catalyst is supported on, for example, (B) the conductive base material 15. The electrode catalyst is preferably provided as (C) the electrode catalyst layer 19.
FIG. 2A and FIG. 2B are cross-sectional views illustrating a configuration example of an electrode used as the air electrode 13. As shown in FIGS. 2A and 2B, the air electrode 13 has (C) an electrode catalyst layer 19. The (C) electrode catalyst layer 19 is preferably provided on the surface of the (B) conductive substrate 15, that is, on the back surface of the bonding surface with the (A) oxygen permeable film 14, and the electrode catalyst is disposed in a layered manner. It becomes.
The (C) electrode catalyst layer 19 may be formed on the entire back surface of the conductive substrate 15 (B) or may be formed on a part thereof. Preferably, it is formed on the entire back surface. The (C) electrode catalyst layer 19 may be a layer formed from a sheet-like or thin-film catalyst, or may be a layer formed from a particulate catalyst. Even if the particulate catalysts are not in contact with each other, they need only form a layer as a whole. In the formation of the layer, a known technique such as, for example, using a binder resin in combination can be adopted.
(C) The thickness of the electrode catalyst layer 19 is preferably small from the viewpoint of increasing the specific surface area at the air electrode 13 and increasing the reaction efficiency. Preferably it is 1 nm or more, more preferably 10 nm or more. On the other hand, a preferred upper limit is 1000 nm or less, more preferably 500 nm or less, and further preferably 100 nm or less. Further, from the same viewpoint, the amount of the catalyst substance per unit electrode surface area is preferably 0.01 to 10 μmol / cm 2 , and more preferably 0.1 to 5 μmol / cm 2 .

 (C)電極触媒層19に用いられる電極触媒の具体例として、金属触媒が挙げられる。また、電極触媒の材料として、空気極13にて触媒反応を進行させる観点から、たとえばRu、Rh、Ir、Ni、Pd、Pt、Cu、AgおよびAuからなる群から選択される1または2以上の金属を含み、好ましくはRu、Rh、Pd、PtまたはAgを含み、より好ましくはPtを含む。このとき、少ない触媒量で高い出力を得る観点から、(B)導電性基材15の表面に、Ptを含む(C)電極触媒層19が設けられているとより好ましい。また、(C)電極触媒層19は薄膜状であることが好ましく、Ptを含む電極触媒のスパッタ層が設けられているとさらに好ましい。 (C) As a specific example of the electrode catalyst used for the electrode catalyst layer 19, a metal catalyst can be given. Further, as a material of the electrode catalyst, from the viewpoint of promoting a catalytic reaction at the air electrode 13, for example, one or more selected from the group consisting of Ru, Rh, Ir, Ni, Pd, Pt, Cu, Ag, and Au , Preferably containing Ru, Rh, Pd, Pt or Ag, and more preferably containing Pt. At this time, from the viewpoint of obtaining a high output with a small amount of catalyst, it is more preferable that the (C) electrode catalyst layer 19 containing Pt is provided on the surface of the (B) conductive base material 15. Further, (C) the electrode catalyst layer 19 is preferably in the form of a thin film, and more preferably, a sputtered layer of an electrode catalyst containing Pt is provided.

 空気極13全体の形状がシート状であるとき、空気極13の厚さは、強度維持の観点から、好ましくは20μm以上であり、より好ましくは100μm以上である。また、空気極13の小型化の観点から、空気極13の厚さは好ましくは7mm以下、より好ましくは5mm以下、さらに好ましくは2mm以下、さらにより好ましくは1mm以下である。 (4) When the overall shape of the air electrode 13 is a sheet, the thickness of the air electrode 13 is preferably 20 μm or more, and more preferably 100 μm or more, from the viewpoint of maintaining strength. In addition, from the viewpoint of miniaturization of the air electrode 13, the thickness of the air electrode 13 is preferably 7 mm or less, more preferably 5 mm or less, further preferably 2 mm or less, and still more preferably 1 mm or less.

 次に、空気極13として用いる燃料電池用電極の製造方法を説明する。
 本実施形態において、空気極13として用いる電極は、たとえば
(工程1)(B)導電性基材15と(A)酸素透過膜14とが直接接する状態で圧着することにより、(B)導電性基材15と(A)酸素透過膜14とを接着する工程、および
(工程2)(B)導電性基材15に電極触媒を固定化する工程
を含む。
 工程1および工程2の順序に制限はないが、電極触媒を(B)導電性基材15に安定的に固定化する観点から、好ましくは、工程1をおこなった後、工程2をおこなう。
 圧着の方法としては、プレス成型、(共)押出成形、スタンピングモールド成形、圧空成形、真空成型等の圧着状態を実現できる公知の成形方法を制限なく用いることが出来る。その中でも樹脂の適用範囲の広さからはプレス成型(溶融プレス成型や固相プレス成型)、生産性の高さの観点からは、(共)押出成形が好適な例である。以下、プレス成型を例として説明する。
Next, a method for manufacturing a fuel cell electrode used as the air electrode 13 will be described.
In the present embodiment, the electrode used as the air electrode 13 is, for example, (Step 1) by (C) pressure bonding in a state where the (B) conductive base material 15 and (A) the oxygen permeable film 14 are in direct contact with each other to obtain (B) The method includes a step of adhering the base material 15 to the (A) oxygen permeable membrane 14, and a step of (Step 2) and (B) fixing the electrode catalyst to the conductive base material 15.
The order of Step 1 and Step 2 is not limited, but from the viewpoint of stably fixing the electrode catalyst to (B) the conductive base material 15, Step 2 is preferably performed after Step 1.
As a method for the pressure bonding, a known molding method capable of realizing the pressure bonding state such as press molding, (co) extrusion molding, stamping molding, air pressure molding, and vacuum molding can be used without limitation. Among them, press molding (melt press molding or solid-phase press molding) is preferred from the viewpoint of the wide application range of resin, and (co) extrusion molding is a preferred example from the viewpoint of high productivity. Hereinafter, press molding will be described as an example.

 図3(a)および図3(b)は、工程1の例を説明する断面図である。
 具体的には、図3(a)に示したように、まず、対向して配置された加熱板21aおよび加熱板21bの間に(A)酸素透過膜14および(B)導電性基材15を直接重ねて配置する。そして、重ね合わせた(A)酸素透過膜14および(B)導電性基材15を加熱板21aおよび加熱板21bで挟み、熱圧着により一体化することにより、(A)酸素透過膜14および(B)導電性基材15の積層体が得られる。他にも、(A)酸素透過膜14を押出成形機から排出しながら(B)導電性基材15に圧着する押出ラミネート加工を用いてもよい。
 熱圧着の条件に制限は無い。圧着時の温度については(A)酸素透過膜14の原料樹脂の融点より10~80℃低い範囲の温度が好ましく、10~60℃低い範囲の温度がさらに好ましい。殊に、(A)酸素透過膜14の原料樹脂としてポリ4-メチル-1-ペンテンを熱圧着させる場合には140~210℃の温度が好ましく、160~210℃の温度がより好ましく、170℃~200℃の温度がさらに好ましい。圧着時の圧力については0.1~10MPaの圧力が好ましく、0.5~5MPaの圧力がより好ましく、0.5~2MPaの圧力がさらに好ましい。
 一方、樹脂を融点やガラス転移温度以上の温度で溶融させて導電性基材と接触させた後、冷却プレスする方法もある。この場合、樹脂を溶融させる温度は、前記の融点やガラス転移温度より10~50℃高い温度で樹脂を溶融、流動させ、導電性基材と接触させた状態でプレスし、室温~前記の融点やガラス転移温度より10℃以上低い温度で冷却する方法が挙げられる。この際の圧力は、前記の圧力よりも低くすることが出来る。
 また、(B)導電性基材15と(A)酸素透過膜14とを、(共)押出成形で積層させる場合、押出段階では樹脂温度は前記の融点やガラス転移温度以上であるが、(B)導電性基材15と(A)酸素透過膜14とを接触させる段階での樹脂温度は、前記の融点やガラス転移温度より10~80℃低い範囲の温度が好ましく、10~60℃低い範囲の温度がさらに好ましい。その上で、前記(B)導電性基材15と(A)酸素透過膜14とをダブルロールなどを用いて圧着させる方法が好ましい。
FIG. 3A and FIG. 3B are cross-sectional views illustrating an example of Step 1.
Specifically, as shown in FIG. 3A, first, (A) the oxygen-permeable film 14 and (B) the conductive base material 15 between the heating plate 21a and the heating plate 21b which are arranged to face each other. Are placed directly on top of each other. Then, the (A) oxygen permeable film 14 and (B) the conductive base material 15 are sandwiched between the heating plates 21a and 21b and integrated by thermocompression bonding, whereby (A) the oxygen permeable film 14 and (B) B) A laminate of the conductive substrate 15 is obtained. Alternatively, (A) extrusion lamination processing in which the oxygen permeable membrane 14 is discharged from the extruder and (B) is pressed against the conductive substrate 15 may be used.
There are no restrictions on the conditions for thermocompression bonding. The temperature at the time of press bonding is preferably in the range of 10 to 80 ° C. lower than the melting point of the raw material resin of the oxygen permeable membrane (A), more preferably 10 to 60 ° C. lower. In particular, when (A) poly-4-methyl-1-pentene is thermocompression-bonded as a raw material resin for the oxygen permeable membrane 14, the temperature is preferably from 140 to 210 ° C., more preferably from 160 to 210 ° C., and more preferably 170 ° C. More preferred is a temperature of ℃ 200 ° C. The pressure during crimping is preferably from 0.1 to 10 MPa, more preferably from 0.5 to 5 MPa, even more preferably from 0.5 to 2 MPa.
On the other hand, there is a method in which a resin is melted at a temperature equal to or higher than a melting point or a glass transition temperature and brought into contact with a conductive base material, and then cooled and pressed. In this case, the resin is melted at a temperature higher by 10 to 50 ° C. than the melting point or the glass transition temperature, and the resin is melted and flowed. And a method of cooling at a temperature lower by at least 10 ° C. than the glass transition temperature. The pressure at this time can be lower than the above-mentioned pressure.
When the (B) conductive base material 15 and the (A) oxygen permeable film 14 are laminated by (co) extrusion molding, the resin temperature is equal to or higher than the melting point or the glass transition temperature in the extrusion stage. B) The resin temperature at the stage of bringing the conductive substrate 15 into contact with the (A) oxygen permeable film 14 is preferably in a range of 10 to 80 ° C. lower than the melting point or glass transition temperature described above, and is preferably 10 to 60 ° C. lower. Temperatures in the range are more preferred. Then, it is preferable that the (B) conductive base material 15 and the (A) oxygen permeable film 14 be pressure-bonded using a double roll or the like.

 また、工程2は、たとえば、(B)導電性基材15の表面に、スパッタ法や電極還元法等により、Ptを含む(C)電極触媒層19を形成する工程を含み、好ましくはスパッタ法によりPtを含む(C)電極触媒層19を形成する工程である。
 スパッタの条件には制限は無く、温度、時間等の条件についてスパッタが可能でかつ材料(基材)の劣化が起こらない範囲内で実施すればよい。
Step 2 includes, for example, (B) a step of forming (C) an electrode catalyst layer 19 containing Pt on the surface of the conductive substrate 15 by a sputtering method, an electrode reduction method, or the like, preferably by a sputtering method. This is a step of forming the (C) electrode catalyst layer 19 containing Pt.
The conditions for the sputtering are not limited, and the conditions such as the temperature and the time may be set as long as the sputtering is possible and the material (base material) does not deteriorate.

 また、工程2の別の方法として、電極触媒を炭素粒子に担持させて得られる触媒担持粒子と高分子電解質とを含む塗布液を調製し、これを(B)導電性基材15に塗布し、乾燥することにより、(B)導電性基材15に電極触媒を固定化する方法が挙げられる。 Further, as another method of Step 2, a coating solution containing catalyst-supporting particles obtained by supporting an electrode catalyst on carbon particles and a polymer electrolyte is prepared, and this is applied to (B) a conductive substrate 15. And (B) fixing the electrode catalyst to the conductive substrate 15 by drying.

 以上により、空気極13として用いられる電極が得られる。
 そして、たとえば、微生物(発電菌等)を担持させた燃料極11および空気極13を容器18の所定の位置に配置して外部抵抗17を介して接続し、容器18内に電解液12を供給することにより、燃料電池10を得ることができる。
Thus, an electrode used as the air electrode 13 is obtained.
Then, for example, the fuel electrode 11 and the air electrode 13 carrying microorganisms (such as power-generating bacteria) are arranged at predetermined positions of a container 18 and connected via an external resistor 17 to supply the electrolytic solution 12 into the container 18. By doing so, the fuel cell 10 can be obtained.

(燃料電池)
 本実施形態により得られる燃料電池10においては、空気極13は、(A)酸素透過膜14および(B)導電性基材15と、その間に位置する特定の要件を満たす(AB)酸素透過膜・導電性基材混在層145を有する構造を持つ。また、燃料電池10の空気極13は、(A)酸素透過膜14と(B)導電性基材15とが直接接して圧着されている形態が好ましい。このため、簡便な構造で高い出力を得ることができる。
 本実施形態の燃料電池10は、前述の通り、特定の電極構造を有するので、たとえば-50℃以上、室温を含む300℃以下の温度環境下で使用することが出来る。本実施形態の燃料電池10は、このような温度領域で稼働する用途の電源として好適に用いることが出来る。例えば、一般的な固定型の電源の他、車両などのモビリティー分野の電源として使用できる可能性も有る。
 以下、本実施形態の燃料電池の好適な活用態様を例示する。
 本実施形態の燃料電池は水素を含む燃料物質が有れば発電出来るので、大規模な発電設備や送電線などの建設などが不要である。この為、郊外や荒野等に設けられることが多い(大規模)農場や(大規模)牧場の(補助)電源として好適と考えられる。中でも、MFCの形態をとった場合は以下のような活用法を例示出来る。
 牧場においては、電灯や搾乳機、飼料の配送システムの動力源、その他生活用電源などに好適に、また、昼夜を選ばず適時に利用することが出来る。MFCの燃料としては、家畜の排泄物を活用することが出来るので、燃料の一部あるいは全部を家畜から得ることも可能である。
 農場においては、水や養液の送液、循環システムの動力源や、収穫装置や電灯等の(補助)電源としての活用を挙げることができる。また、植物の収穫後などに発生する非可食部(葉や茎など)を、例えばたい肥化させた後、その一部あるいは全部を燃料電池の燃料とすることも出来る。また、農場と牧場とを連携して運営した場合、前記の植物の非可食部を家畜に与え、その排泄物を燃料電池の燃料として活用することも可能となるであろう。この様に、全体としてのエネルギー効率の高い畜産システム、植物栽培システム、それらの複合システムを構築できる可能性が有ると考えられる。
(Fuel cell)
In the fuel cell 10 obtained according to the present embodiment, the air electrode 13 includes (A) an oxygen-permeable film 14 and (B) a conductive base material 15 and a specific requirement located therebetween (AB) an oxygen-permeable film. -It has a structure having the conductive base material mixed layer 145. The air electrode 13 of the fuel cell 10 preferably has a form in which (A) the oxygen-permeable film 14 and (B) the conductive base material 15 are in direct contact with each other and crimped. Therefore, a high output can be obtained with a simple structure.
As described above, the fuel cell 10 of the present embodiment has a specific electrode structure, and thus can be used in a temperature environment of, for example, −50 ° C. or more and 300 ° C. or less including room temperature. The fuel cell 10 of the present embodiment can be suitably used as a power source for applications that operate in such a temperature range. For example, there is a possibility that the power supply can be used as a power supply in a mobility field such as a vehicle in addition to a general fixed-type power supply.
Hereinafter, a preferred utilization mode of the fuel cell of the present embodiment will be exemplified.
The fuel cell according to the present embodiment can generate power if there is a fuel substance containing hydrogen, and thus does not require the construction of a large-scale power generation facility or a transmission line. For this reason, it is considered to be suitable as an (auxiliary) power source for (large-scale) farms and (large-scale) ranches, which are often provided in suburbs or wilderness. In particular, when the form of MFC is adopted, the following utilization methods can be exemplified.
In a ranch, it can be suitably used as an electric light, a milking machine, a power source of a feed delivery system, a power source for daily life, and the like, and can be used at any time of the day or night. Livestock excrement can be used as MFC fuel, so that part or all of the fuel can be obtained from livestock.
On a farm, it can be used as a power source of a water or nutrient solution, a circulation system, or a (auxiliary) power source such as a harvesting device or an electric light. Further, after a non-edible portion (leaves, stems, etc.) generated after harvesting a plant, for example, is composted, part or all of the compost can be used as fuel for a fuel cell. Further, when the farm and the ranch are operated in cooperation, the non-edible portion of the plant may be given to livestock and the excrement thereof may be used as fuel for the fuel cell. As described above, it is considered that there is a possibility that a livestock system, a plant cultivation system, and a composite system thereof with high energy efficiency as a whole can be constructed.

 以上、本発明の実施形態について述べたが、これらは本発明の例示であり、上記以外の様々な構成を採用することもできる。 Although the embodiments of the present invention have been described above, these are merely examples of the present invention, and various configurations other than the above can be adopted.

 以下、本発明を実施例により更に具体的に説明するが、本発明はその主旨を越えない限り、以下の実施例に限定されるものではない。 Hereinafter, the present invention will be described more specifically with reference to examples, but the present invention is not limited to the following examples as long as the gist of the present invention is not exceeded.

 はじめに、空気極および燃料極の作製例を以下に示す。 First, an example of manufacturing an air electrode and a fuel electrode is shown below.

 (空気極作製例1)
 導電性基材としてカーボンクロス(AvCarb社製、HCB1071、厚さ350μm)、酸素透過膜としてポリ4-メチル-1-ペンテン(三井化学社製TPX、MX002O)のフィルム(厚さ27μm)を用い、それぞれ1枚ずつを重ねて熱プレス(180℃、3MPa)により圧着し、ポリ4-メチル-1-ペンテン/カーボンクロス圧着フィルムを得た。
 得られた圧着フィルムを縦130mm×横60mmに切り取り、5wt%のNafion Perfluorinated resin溶液(SIGMA Aldrich社製)1.2mLに蒸留水1.8mLとPt/C(Pt 37.5wt%、田中貴金属社製TEC10E40E)105mgを加えた懸濁液をカーボンクロス側の表面に塗布し、2.56μmol/cm2となるよう付着させた。室温で12時間乾燥した後、導線を接続して空気極aを作製した。
 空気極aの表面をカーボン膜で補強してから切削加工した断面の日立製作所社製S-4800型走査型電子顕微鏡での観察により、導電性基材とTPX樹脂の密に混在する層(TPXの間隙占有率:100%)が確認される。
(Catalyst 1)
A carbon cloth (HCB1071, manufactured by AvCarb, thickness 350 μm) was used as a conductive base material, and a poly-4-methyl-1-pentene (TPX, MX002O, manufactured by Mitsui Chemicals, Inc.) film (thickness 27 μm) was used as an oxygen permeable membrane. One by one sheets were stacked and pressed by a hot press (180 ° C., 3 MPa) to obtain a pressure-bonded poly-4-methyl-1-pentene / carbon cloth film.
The obtained pressure-bonded film is cut into a length of 130 mm and a width of 60 mm, and 1.8 mL of distilled water and Pt / C (Pt 37.5 wt%, Tanaka Kikinzoku Co., Ltd.) are added to 1.2 mL of a 5 wt% Nafion Perfluorinated resin solution (manufactured by SIGMA Aldrich). A suspension containing 105 mg of TEC10E40E (manufactured by TEC10E40E) was applied to the surface on the carbon cloth side, and was adhered to 2.56 μmol / cm 2 . After drying at room temperature for 12 hours, a conducting wire was connected to produce an air electrode a.
The cross section of the air electrode a, reinforced with a carbon film and then cut, was observed with a scanning electron microscope (S-4800, manufactured by Hitachi, Ltd.), and a layer (TPX) in which the conductive base material and the TPX resin were densely mixed was observed. Is 100%).

 (空気極作製例2)
 空気極作製例1で得られた縦130mm×横60mmのカーボンクロス/ポリ4-メチル-1-ペンテン圧着フィルムを用い、カーボンクロス側の表面にスパッタリングによりPtを0.26μmol/cm2となるよう層状に付着させた。その後導線を接続することで空気極bを作製した。
 空気極bの空気極作成例1と同様の方法による走査型電子顕微鏡での観察により、導電性基材とTPX樹脂の密に混在する層(TPXの間隙占有率:100%)が確認される。
(Example 2 of preparation of air electrode)
Using the carbon cloth / poly-4-methyl-1-pentene pressure-bonded film of 130 mm long × 60 mm wide obtained in the air electrode preparation example 1, Pt was adjusted to 0.26 μmol / cm 2 by sputtering on the surface on the carbon cloth side. Attached in layers. Thereafter, the air electrode b was produced by connecting a conducting wire.
A layer in which the conductive base material and the TPX resin are densely mixed (a gap occupation ratio of TPX: 100%) is confirmed by observation with a scanning electron microscope in the same manner as in the preparation example 1 of the air electrode b. .

 (空気極作製例3)
 スパッタリング条件を調整してPtを0.03μmol/cm2となるよう付着させた以外は、空気極作製例2に準じて空気極cを作製した。
 空気極cの空気極作成例1と同様の方法による走査型電子顕微鏡での観察により、導電性基材とTPX樹脂の密に混在する層(TPXの間隙占有率:100%)が確認される。
(Example 3 of preparation of air electrode)
An air electrode c was produced in the same manner as in the air electrode production example 2, except that the sputtering conditions were adjusted so that Pt was attached to be 0.03 μmol / cm 2 .
Observation with a scanning electron microscope in the same manner as in the preparation of the air electrode c of the air electrode c confirms a layer in which the conductive base material and the TPX resin are densely mixed (the gap occupancy of TPX: 100%). .

 (空気極作製例4)
 導電性基材としてカーボンクロスに代えてカーボンペーパー(AvCarb社製P50、厚さ170μm)を用いた以外は、空気極作製例1に準じて空気極dを作製した。
 空気極dの空気極作成例1と同様の方法による走査型電子顕微鏡での観察により、導電性基材とTPX樹脂の密に混在する層(TPXの間隙占有率:100%)が確認される。
(Example 4 of preparation of air electrode)
An air electrode d was produced according to Air electrode production example 1 except that carbon paper (P50, manufactured by AvCarb, thickness 170 μm) was used instead of carbon cloth as the conductive base material.
Observation with a scanning electron microscope in the same manner as in the air electrode preparation example 1 for the air electrode d confirms a layer in which the conductive base material and the TPX resin are densely mixed (the gap occupancy of TPX: 100%). .

 (空気極作製例5)
 導電性基材としてカーボンクロスに代えてカーボンペーパー(AvCarb社製P50、厚さ170μm)を用いた以外は、空気極作製例2に準じて空気極eを作製した。
 空気極eの空気極作成例1と同様の方法による走査型電子顕微鏡での観察により、導電性基材とTPX樹脂の密に混在する層(TPXの間隙占有率:100%)が確認された(前述の図4)。
(Example 5 of making air electrode)
An air electrode e was manufactured according to Air electrode manufacturing example 2, except that carbon paper (P50, manufactured by AvCarb, thickness 170 μm) was used instead of carbon cloth as the conductive base material.
Observation with a scanning electron microscope in the same manner as in the preparation example 1 of the air electrode e of the air electrode e confirmed a layer in which the conductive base material and the TPX resin were densely mixed (the gap occupancy of TPX: 100%). (See FIG. 4 above).

 (空気極作製例6)
 Ptを0.03μmol/cm2となるよう付着させた以外は、空気極作製例5に準じて空気極fを作製した。
 空気極fの空気極作成例1と同様の方法による走査型電子顕微鏡での観察により、導電性基材とTPX樹脂の密に混在する層(TPXの間隙占有率:100%)が確認される。
(Example 6 of producing air electrode)
An air electrode f was manufactured in accordance with the air electrode manufacturing example 5 except that Pt was attached to be 0.03 μmol / cm 2 .
Observation with a scanning electron microscope in the same manner as in the air electrode preparation example 1 of the air electrode f confirms a layer in which the conductive base material and the TPX resin are densely mixed (the gap occupancy of TPX: 100%). .

 (空気極作製例7)
 導電性基材としてカーボンクロス(AvCarb社製、HCB1071、厚さ350μm)を用い、ポリテトラフルオロエチレン(PTFE)の60%水懸濁液(SIGMA Aldrich社製)にカーボンブラック(Valcan XC-72、Cabot社製)を加えた懸濁液をワニスとして片面に塗布し、酸素透過膜としてポリテトラフルオロエチレンを塗布したカーボンクロス/ポリテトラフルオロエチレン塗布フィルムを作製した。
 得られた塗布フィルムを縦130mm×横60mmに切り取り、空気極作製例1に準じてカーボンクロス側の表面にPt/Cを塗布し、Ptが2.56μmol/cm2となるよう付着させた。室温で12時間乾燥した後、導線を接続して空気極jを作製した。酸素透過膜の厚さは300μmであった。
(Example 7 of producing air electrode)
Using carbon cloth (HCB1071, manufactured by AvCarb, thickness of 350 μm) as a conductive substrate, carbon black (Valcan XC-72, manufactured by SIGMA Aldrich) in a 60% aqueous suspension of polytetrafluoroethylene (PTFE). The suspension to which Cabot Co. was added was applied as a varnish on one side to prepare a carbon cloth / polytetrafluoroethylene coated film coated with polytetrafluoroethylene as an oxygen permeable membrane.
The obtained coating film was cut into a length of 130 mm and a width of 60 mm, and Pt / C was applied to the surface of the carbon cloth side according to the air electrode preparation example 1, and was adhered so that Pt became 2.56 μmol / cm 2 . After drying at room temperature for 12 hours, a conducting wire was connected to produce an air electrode j. The thickness of the oxygen permeable membrane was 300 μm.

 (空気極作製例8)
 Ptを0.26μmol/cm2となるようPt/Cを付着させた以外は、空気極作製例7に準じて空気極kを作製した。酸素透過膜の厚さは300μmであった。
(Example 8 of preparation of air electrode)
An air electrode k was produced in the same manner as in the air electrode production example 7, except that Pt / C was adhered so that Pt became 0.26 μmol / cm 2 . The thickness of the oxygen permeable membrane was 300 μm.

 (空気極作製例9)
 導電性基材としてカーボンクロスに代わりカーボンペーパー(AvCarb社製P50、厚さ170μm)を使用した以外は、空気極作製例7に準じて空気極lを作製した。酸素透過膜の厚さは300μmであった。
(Example 9 of producing air electrode)
An air electrode 1 was prepared according to Air electrode preparation example 7, except that carbon paper (P50, manufactured by AvCarb, thickness 170 μm) was used instead of carbon cloth as the conductive substrate. The thickness of the oxygen permeable membrane was 300 μm.

 (空気極作製例10)
 導電性基材としてカーボンクロス(AvCarb社製、HCB1071、厚さ350μm)を縦130mm×横60mmに切り取り、片面にのみスパッタリングによりPtを0.26μmol/cm2となるよう層状に付着させた後、導線を接続した。カーボンクロスのPtを付着させていない側の面に、酸素透過膜として縦130mm×横60mm×厚さ27μmのポリ4-メチル-1-ペンテンのフィルムを全面にエポキシ接着剤を塗布して接着して空気極mを作製した。
(Example 10 of making air electrode)
A carbon cloth (HCB1071, manufactured by AvCarb, thickness of 350 μm) as a conductive base material was cut into a length of 130 mm × width of 60 mm, and Pt was applied to only one side by sputtering to form a layer of 0.26 μmol / cm 2 . The conductor was connected. A film of poly 4-methyl-1-pentene having a length of 130 mm, a width of 60 mm and a thickness of 27 μm as an oxygen permeable film is applied to the entire surface of the carbon cloth on which Pt is not adhered by applying an epoxy adhesive to the entire surface. Thus, an air electrode m was prepared.

 (燃料極作製例1)
 導電性基材としてカーボンフェルト(綜合カーボン社製)を用い、これを縦130mm×横60mmに切り取り、燃料極aとした。
(Fuel electrode preparation example 1)
Carbon felt (manufactured by Sogo Carbon Co., Ltd.) was used as the conductive substrate, and this was cut into a length of 130 mm and a width of 60 mm to obtain a fuel electrode a.

 (実施例1~6、比較例1~4)
 以上により作製した空気極および燃料極を用いて図1に示した構成の燃料電池10を作製し、出力を測定した。各例で用いた電極の構成および出力の測定結果を表1に示す。尚、いずれの燃料電池においても、空気極からの電解液の漏れは見られなかった。
(Examples 1 to 6, Comparative Examples 1 to 4)
A fuel cell 10 having the configuration shown in FIG. 1 was manufactured using the air electrode and the fuel electrode manufactured as described above, and the output was measured. Table 1 shows the configuration of the electrodes and the measurement results of the output used in each example. In each of the fuel cells, no leakage of the electrolyte from the air electrode was observed.

 (実施例1)
 牛糞を蒸留水に懸濁させ、懸濁液中の固形分が20g/Lとなるように電解液を調製し、1.0Lを発電用の電解液として用いた。
 空気極aを、Ptが付着しているカーボンクロス側の面が電解液に接触し、酸素透過膜側の面が空気に接触するように設置し、燃料極aを電解液に浸漬するように設置して、図1に示した構成の燃料電池を作製した。空気極aと燃料極aを150Ωの外部抵抗を通して接続することにより発電試験を開始し、発電に伴い電解液中に含まれる発電菌を燃料極aに付着させた。発電菌付着後の出力最高値として0.39mWを記録した。
(Example 1)
Cow dung was suspended in distilled water, and an electrolytic solution was prepared so that the solid content in the suspension was 20 g / L, and 1.0 L was used as an electrolytic solution for power generation.
The air electrode a is installed such that the surface on the carbon cloth side to which Pt is attached is in contact with the electrolyte, and the surface on the oxygen permeable membrane side is in contact with the air, and the fuel electrode a is immersed in the electrolyte. Then, the fuel cell having the configuration shown in FIG. 1 was manufactured. The power generation test was started by connecting the air electrode a and the fuel electrode a through an external resistance of 150Ω, and the power-generating bacteria contained in the electrolyte were attached to the fuel electrode a during power generation. 0.39 mW was recorded as the maximum output value after attaching the power-generating bacteria.

 (実施例2)
 空気極aに代わり空気極bを使用した以外は、実施例1に準じて発電試験を実施し、出力最高値として0.48mWを記録した。
(Example 2)
A power generation test was performed in the same manner as in Example 1 except that the air electrode b was used instead of the air electrode a, and a maximum output value of 0.48 mW was recorded.

 (実施例3)
 空気極aに代わり空気極cを使用した以外は、実施例1に準じて発電試験を実施し、出力最高値として0.39mWを記録した。
(Example 3)
A power generation test was performed according to Example 1 except that the air electrode c was used instead of the air electrode a, and 0.39 mW was recorded as the maximum output value.

 (実施例4)
 空気極aに代わり空気極dを使用した以外は、実施例1に準じて発電試験を実施し、出力最高値として0.83mWを記録した。
(Example 4)
A power generation test was performed in the same manner as in Example 1 except that the air electrode d was used instead of the air electrode a, and 0.83 mW was recorded as the maximum output value.

 (実施例5)
 空気極aに代わり空気極eを使用した以外は、実施例1に準じて発電試験を実施し、出力最高値として0.80mWを記録した。
(Example 5)
A power generation test was performed in the same manner as in Example 1 except that the air electrode e was used instead of the air electrode a, and 0.80 mW was recorded as the maximum output value.

 (実施例6)
 空気極aに代わり空気極fを使用した以外は、実施例1に準じて発電試験を実施し、出力最高値として0.60mWを記録した。
(Example 6)
A power generation test was performed according to Example 1, except that the air electrode f was used instead of the air electrode a, and 0.60 mW was recorded as the maximum output value.

 (比較例1)
 空気極aに代わり空気極jを使用した以外は、実施例1に準じて発電試験を実施し、出力最高値として0.30mWを記録した。
(Comparative Example 1)
A power generation test was performed according to Example 1 except that the air electrode a was used instead of the air electrode a, and 0.30 mW was recorded as the maximum output value.

 (比較例2)
 空気極aに代わり空気極kを使用した以外は、実施例1に準じて発電試験を実施し、出力最高値として0.27mWを記録した。
(Comparative Example 2)
A power generation test was performed according to Example 1 except that the air electrode k was used instead of the air electrode a, and 0.27 mW was recorded as the maximum output value.

 (比較例3)
 空気極aに代わり空気極lを使用した以外は、実施例1に準じて発電試験を実施し、出力最高値として0.30mWを記録した。
(Comparative Example 3)
A power generation test was performed in the same manner as in Example 1 except that the air electrode 1 was used instead of the air electrode a, and a maximum output value of 0.30 mW was recorded.

 (比較例4)
 空気極aに代わり空気極mを使用した以外は、実施例1に準じて発電試験を実施し、出力最高値として0.05mWを記録した。
(Comparative Example 4)
A power generation test was performed according to Example 1 except that the air electrode m was used instead of the air electrode a, and 0.05 mW was recorded as the maximum output value.

Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001

 上記の結果から、本実施例に係る特定構成の空気極を含む燃料電池を用いると、相対的に高い出力の電力を得ることが出来る。これは、酸素透過膜が相対的に薄く、且つ、導電性基材と好適な混在層を形成するため、空気中の酸素が空気極中で効率的に水素イオンと反応した結果であると考えられる。 From the above results, it is possible to obtain relatively high output power by using the fuel cell including the air electrode having the specific configuration according to the present embodiment. This is thought to be the result of oxygen in the air efficiently reacting with hydrogen ions in the air electrode because the oxygen-permeable film is relatively thin and forms a suitable mixed layer with the conductive substrate. Can be

 以下、参考形態の例を付記する。
1.空気極、燃料極、および、前記空気極と前記燃料極との間に配設される電解液を備える燃料電池の前記空気極に用いられる電極であって、
 導電性基材、電極触媒および酸素透過膜を含み、
 前記導電性基材と前記酸素透過膜とが直接接して圧着されている、燃料電池用電極。
2.前記酸素透過膜の膜厚が0.1μm以上1000μm以下である、1.に記載の燃料電池用電極。
3.前記燃料極が、発電菌が定着できる導電性基材を含む、1.または2.に記載の燃料電池用電極。
4.前記燃料極が、導電性基材と、電極触媒としての発電菌と、を含む、1.~3.いずれか1項に記載の燃料電池用電極。
5.前記空気極の前記導電性基材の材料が炭素材料である、1.~4.いずれか1項に記載の燃料電池用電極。
6.前記燃料極が、炭素材料により構成された導電性基材を含む、1.~5.いずれか1項に記載の燃料電池用電極。
7.前記空気極の前記酸素透過膜の材料が、ポリ4-メチル-1-ペンテン、ポリブテン、ポリテトラフルオロエチレン、ポリジメチルシロキサンからなる群から選択されるいずれか1つの樹脂を含む、1.~6.いずれか1項に記載の燃料電池用電極。
8.前記空気極の前記酸素透過膜の材料がポリ4-メチル-1-ペンテンを含む、7.に記載の燃料電池用電極。
9.前記燃料電池が家畜排泄物を燃料とする、1.~8.いずれか1項に記載の燃料電池用電極。
10.前記空気極の前記電極触媒の材料が、Ru、Rh、Ir、Ni、Pd、Pt、Cu、AgおよびAuからなる群から選択される1または2以上の金属を含む、1.~9.いずれか1項に記載の燃料電池用電極。
11.前記空気極の前記電極触媒の材料がPtを含む、10.に記載の燃料電池用電極。
12.前記空気極において、前記導電性基材の表面に、Ptを含む前記電極触媒の層が設けられている、11.に記載の燃料電池用電極。
13.1.~12.いずれか1項に記載の燃料電池用電極を備える燃料電池。
14.構成要素としてプロトン伝導膜を含まない、13.に記載の燃料電池。
15.空気極、燃料極、および、前記空気極と前記燃料極との間に配設される電解液を備える燃料電池の空気極に用いられる電極の製造方法であって、
 導電性基材と酸素透過膜とが直接接する状態で圧着することにより、前記導電性基材と前記酸素透過膜とを接着する工程と、
 前記導電性基材に電極触媒を固定化する工程と、
 を含む、燃料電池用電極の製造方法。
16.導電性基材に電極触媒を固定化する前記工程が、前記導電性基材の表面に、スパッタ法または電極還元法により、Ptを含む前記電極触媒の層を形成する工程を含む、15.に記載の燃料電池用電極の製造方法。
17.電極触媒の層を形成する前記工程が、前記スパッタ法によりPtを含む前記層を形成する工程である、16.に記載の燃料電池用電極の製造方法。
Hereinafter, examples of the reference embodiment will be additionally described.
1. An air electrode, a fuel electrode, and an electrode used for the air electrode of a fuel cell including an electrolyte disposed between the air electrode and the fuel electrode,
Including a conductive substrate, an electrode catalyst and an oxygen permeable membrane,
An electrode for a fuel cell, wherein the conductive substrate and the oxygen permeable membrane are in direct contact with each other and pressure-bonded.
2. The thickness of the oxygen permeable film is 0.1 μm or more and 1000 μm or less; 3. The electrode for a fuel cell according to item 2.
3. The fuel electrode includes a conductive substrate on which power-generating bacteria can be established. Or 2. 3. The electrode for a fuel cell according to item 2.
4. The fuel electrode includes a conductive base material and a power generation bacterium as an electrode catalyst. ~ 3. The fuel cell electrode according to claim 1.
5. The material of the conductive substrate of the air electrode is a carbon material. ~ 4. The fuel cell electrode according to claim 1.
6. The fuel electrode includes a conductive base made of a carbon material. ~ 5. The fuel cell electrode according to claim 1.
7. 1. The material of the oxygen permeable membrane of the air electrode includes any one resin selected from the group consisting of poly-4-methyl-1-pentene, polybutene, polytetrafluoroethylene, and polydimethylsiloxane. ~ 6. The fuel cell electrode according to claim 1.
8. 6. the material of the oxygen permeable membrane of the cathode includes poly 4-methyl-1-pentene; 3. The electrode for a fuel cell according to item 2.
9. The fuel cell uses livestock excrement as fuel. ~ 8. The fuel cell electrode according to claim 1.
10. The material of the electrode catalyst of the air electrode includes one or more metals selected from the group consisting of Ru, Rh, Ir, Ni, Pd, Pt, Cu, Ag and Au. ~ 9. The fuel cell electrode according to claim 1.
11. 9. The material of the electrode catalyst of the air electrode includes Pt. 3. The electrode for a fuel cell according to item 2.
12. 10. in the air electrode, a layer of the electrode catalyst containing Pt is provided on a surface of the conductive substrate; 3. The electrode for a fuel cell according to item 2.
13.1. ~ 12. A fuel cell comprising the fuel cell electrode according to claim 1.
14. 12. Does not include a proton conducting membrane as a component. A fuel cell according to claim 1.
15. An air electrode, a fuel electrode, and a method for manufacturing an electrode used for an air electrode of a fuel cell including an electrolytic solution disposed between the air electrode and the fuel electrode,
A step of bonding the conductive substrate and the oxygen-permeable film by pressing the conductive substrate and the oxygen-permeable film in direct contact with each other,
Immobilizing an electrode catalyst on the conductive substrate,
A method for producing an electrode for a fuel cell, comprising:
16. 14. the step of immobilizing the electrode catalyst on the conductive substrate includes the step of forming a layer of the electrode catalyst containing Pt on the surface of the conductive substrate by a sputtering method or an electrode reduction method; 3. The method for producing an electrode for a fuel cell according to item 1.
17. 15. The step of forming a layer of an electrode catalyst is a step of forming the layer containing Pt by the sputtering method. 3. The method for producing an electrode for a fuel cell according to item 1.

 この出願は、2018年8月2日に出願された日本出願特願2018-145690号を基礎とする優先権を主張し、その開示のすべてをここに取り込む。 This application claims priority based on Japanese Patent Application No. 2018-145690 filed on Aug. 2, 2018, the entire disclosure of which is incorporated herein.

10 燃料電池
11 燃料極
12 電解液
13 空気極
14 酸素透過膜
145 酸素透過膜・導電性基材混在層
15 導電性基材
16 大気
17 外部抵抗
18 容器
19 電極触媒層
21a 加熱板
21b 加熱板
DESCRIPTION OF SYMBOLS 10 Fuel cell 11 Fuel electrode 12 Electrolyte 13 Air electrode 14 Oxygen permeable film 145 Oxygen permeable film / conductive base material mixed layer 15 Conductive base material 16 Atmosphere 17 External resistance 18 Container 19 Electrode catalyst layer 21a Heating plate 21b Heating plate

Claims (20)

 空気極、燃料極、および、前記空気極と前記燃料極との間に配設される電解液を備える燃料電池に用いられる電極であって、
 前記空気極が、導電性基材、電極触媒および酸素透過膜を含み、
 (A)酸素透過膜層
 (AB)酸素透過膜・導電性基材混在層
 (B)導電性基材層
 (C)電極触媒層
 の順の積層構造であり、
 前記(A)層が熱可塑性樹脂層であり、前記(A)層の厚さが、0.1μm以上、280μm以下である、燃料電池用電極。
An air electrode, a fuel electrode, and an electrode used for a fuel cell including an electrolytic solution disposed between the air electrode and the fuel electrode,
The air electrode includes a conductive substrate, an electrode catalyst and an oxygen permeable membrane,
(A) oxygen permeable membrane layer (AB) oxygen permeable membrane / conductive base material mixed layer (B) conductive base material layer (C) electrode catalyst layer
The fuel cell electrode, wherein the layer (A) is a thermoplastic resin layer, and the thickness of the layer (A) is 0.1 μm or more and 280 μm or less.
 空気極、燃料極、および、前記空気極と前記燃料極との間に配設される電解液を備える燃料電池に用いられる電極であって、
 導電性基材、電極触媒および酸素透過膜を含み、
 前記導電性基材と前記酸素透過膜とが直接接して圧着されている、燃料電池用電極。
An air electrode, a fuel electrode, and an electrode used for a fuel cell including an electrolytic solution disposed between the air electrode and the fuel electrode,
Including a conductive substrate, an electrode catalyst and an oxygen permeable membrane,
An electrode for a fuel cell, wherein the conductive substrate and the oxygen permeable membrane are in direct contact with each other and pressure-bonded.
 前記酸素透過膜の膜厚が0.1μm以上1000μm以下である、請求項2に記載の燃料電池用電極。 (3) The electrode for a fuel cell according to (2), wherein the thickness of the oxygen permeable film is 0.1 μm or more and 1000 μm or less.  前記空気極の前記導電性基材の材料が炭素材料である、請求項1または2に記載の燃料電池用電極。 3. The fuel cell electrode according to claim 1, wherein the material of the conductive substrate of the air electrode is a carbon material.  前記酸素透過膜が熱可塑性樹脂を含む、請求項2に記載の燃料電池用電極。 3. The fuel cell electrode according to claim 2, wherein the oxygen permeable membrane contains a thermoplastic resin.  前記酸素透過膜が、示差走査熱量測定装置で決定される、融点およびガラス転移温度の少なくとも1つが100~300℃の範囲にある熱可塑性樹脂を含む、請求項1または5に記載の燃料電池用電極。 6. The fuel cell according to claim 1, wherein the oxygen permeable membrane contains a thermoplastic resin having at least one of a melting point and a glass transition temperature in a range of 100 to 300 ° C. determined by a differential scanning calorimeter. electrode.  前記空気極の前記酸素透過膜の材料が、ポリ4-メチル-1-ペンテン、ポリブテン、ポリテトラフルオロエチレン、ポリジメチルシロキサンからなる群から選択されるいずれか1つの樹脂を含む、請求項1または5に記載の燃料電池用電極。 The material of the oxygen permeable membrane of the air electrode includes any one resin selected from the group consisting of poly-4-methyl-1-pentene, polybutene, polytetrafluoroethylene, and polydimethylsiloxane. 6. The electrode for a fuel cell according to 5.  前記空気極の前記酸素透過膜の材料がポリ4-メチル-1-ペンテンを含む、請求項1または5に記載の燃料電池用電極。 6. The fuel cell electrode according to claim 1, wherein the material of the oxygen permeable membrane of the air electrode includes poly-4-methyl-1-pentene.  前記空気極の前記電極触媒の材料が、Ru、Rh、Ir、Ni、Pd、Pt、Cu、AgおよびAuからなる群から選択される1または2以上の金属を含む、請求項1または2に記載の燃料電池用電極。 The material of the electrode catalyst of the air electrode includes one or more metals selected from the group consisting of Ru, Rh, Ir, Ni, Pd, Pt, Cu, Ag, and Au, according to claim 1 or 2, The electrode for a fuel cell according to the above.  前記空気極の前記電極触媒の材料がPtを含む、請求項9に記載の燃料電池用電極。 The electrode for a fuel cell according to claim 9, wherein the material of the electrode catalyst of the air electrode includes Pt.  前記空気極において、前記導電性基材の表面に、Ptを含む前記電極触媒の層が設けられている、請求項10に記載の燃料電池用電極。 The fuel cell electrode according to claim 10, wherein, in the air electrode, a layer of the electrode catalyst containing Pt is provided on a surface of the conductive substrate.  前記燃料極が、発電菌が定着できる導電性基材を含む、請求項1または2に記載の燃料電池用電極。 The fuel cell electrode according to claim 1 or 2, wherein the fuel electrode includes a conductive substrate on which power-generating bacteria can be fixed.  前記燃料極が、導電性基材と、電極触媒としての発電菌と、を含む、請求項12に記載の燃料電池用電極。 13. The fuel cell electrode according to claim 12, wherein the fuel electrode includes a conductive base material and a power generation bacterium as an electrode catalyst.  前記燃料極が、炭素材料により構成された導電性基材を含む、請求項12に記載の燃料電池用電極。 13. The fuel cell electrode according to claim 12, wherein the fuel electrode includes a conductive substrate made of a carbon material.  前記燃料電池が家畜排泄物を燃料とする、請求項1、2および12のいずれか1項に記載の燃料電池用電極。 The fuel cell electrode according to any one of claims 1, 2 and 12, wherein the fuel cell uses livestock excrement as fuel.  請求項1、2、12および15のいずれか1項に記載の燃料電池用電極を備える燃料電池。 A fuel cell comprising the fuel cell electrode according to any one of claims 1, 2, 12, and 15.  構成要素としてプロトン伝導膜を含まない、請求項16に記載の燃料電池。 17. The fuel cell according to claim 16, wherein the fuel cell does not include a proton conducting membrane as a component.  空気極、燃料極、および、前記空気極と前記燃料極との間に配設される電解液を備える燃料電池の空気極に用いられる電極の製造方法であって、
 導電性基材と酸素透過膜とが直接接する状態で圧着することにより、前記導電性基材と前記酸素透過膜とを接着する工程と、
 前記導電性基材に電極触媒を固定化する工程と、
 を含む、燃料電池用電極の製造方法。
An air electrode, a fuel electrode, and a method for manufacturing an electrode used for an air electrode of a fuel cell including an electrolytic solution disposed between the air electrode and the fuel electrode,
A step of bonding the conductive substrate and the oxygen-permeable film by pressing the conductive substrate and the oxygen-permeable film in direct contact with each other,
Immobilizing an electrode catalyst on the conductive substrate,
A method for producing an electrode for a fuel cell, comprising:
 導電性基材に電極触媒を固定化する前記工程が、前記導電性基材の表面に、スパッタ法または電極還元法により、Ptを含む前記電極触媒の層を形成する工程を含む、請求項18に記載の燃料電池用電極の製造方法。 19. The step of immobilizing the electrode catalyst on the conductive substrate includes forming a layer of the electrode catalyst containing Pt on the surface of the conductive substrate by a sputtering method or an electrode reduction method. 3. The method for producing an electrode for a fuel cell according to item 1.  電極触媒の層を形成する前記工程が、前記スパッタ法によりPtを含む前記層を形成する工程である、請求項19に記載の燃料電池用電極の製造方法。 20. The method according to claim 19, wherein the step of forming the electrode catalyst layer is a step of forming the layer containing Pt by the sputtering method.
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