WO2020026420A1 - Negative electrode binder for nonaqueous-electrolyte secondary battery, negative electrode for nonaqueous-electrolyte secondary battery, and nonaqueous-electrolyte secondary battery - Google Patents
Negative electrode binder for nonaqueous-electrolyte secondary battery, negative electrode for nonaqueous-electrolyte secondary battery, and nonaqueous-electrolyte secondary battery Download PDFInfo
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- WO2020026420A1 WO2020026420A1 PCT/JP2018/029116 JP2018029116W WO2020026420A1 WO 2020026420 A1 WO2020026420 A1 WO 2020026420A1 JP 2018029116 W JP2018029116 W JP 2018029116W WO 2020026420 A1 WO2020026420 A1 WO 2020026420A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
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- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- the present invention relates to a negative electrode binder for a non-aqueous electrolyte secondary battery. More specifically, the present invention relates to a negative electrode binder for a non-aqueous electrolyte secondary battery capable of improving life characteristics.
- non-aqueous electrolyte secondary batteries for example, Li-ion secondary batteries
- Li-ion secondary batteries have been used as secondary batteries that can be repeatedly charged and discharged, with the aim of reducing oil consumption and greenhouse gases, and further diversifying and improving the energy base. Attention is gathering.
- application development to electric vehicles, hybrid electric vehicles, and fuel cell vehicles is expected.
- electric vehicles improvement in cruising distance is required, and in the future, higher energy density of Li-ion secondary batteries will be further required.
- a graphite electrode As the negative electrode of the current Li-ion secondary battery, a graphite electrode is generally used.
- the theoretical capacity of graphite is 372 mAh / g (active material).
- Si and Sn have attracted attention in recent years as active materials having a capacity higher than graphite.
- the theoretical capacity of Si is 4200 mAh / g (active material)
- the theoretical capacity of Sn is 990 mAh / g (active material).
- an active material that alloys with Li such as Si or Sn, has a large volume change due to Li occlusion and release, and has various adverse effects on battery characteristics. For example, since Si has a capacity about 11 times that of graphite, the volume increases about 3 times by Li occlusion.
- Non-Patent Document 1 reports that the use of polyacrylic acid as a binder for a natural graphite electrode improves Coulomb efficiency.
- Non-Patent Document 2 by using a binder obtained by block copolymerizing polyacrylic acid and acrylic acid / maleic acid copolymer, a Si negative electrode (Si or SiOx (X is larger than 0, 1.5 It has been reported that the life characteristics of a negative electrode using the following method can be improved.
- An object of the present invention is to provide a negative electrode binder for a non-aqueous electrolyte secondary battery capable of improving the coulomb efficiency and life characteristics of the non-aqueous electrolyte secondary battery, and a non-aqueous electrolyte secondary battery using the same.
- one embodiment of the present invention is a binder which forms a mixture layer of a negative electrode for a nonaqueous electrolyte secondary battery together with an active material, and has a mass average molecular weight of 1,000,000 or more and 5,000,000 or less.
- a main binder comprising a polymer having a repeating unit of an ethylenically unsaturated carboxylic acid compound, and an auxiliary binder having a mass average molecular weight of 1,000 to 10,000, wherein the auxiliary binder has the following constitution (1) to A negative electrode binder for a non-aqueous electrolyte secondary battery comprising at least one of (3) is provided.
- Formula 1 below containing an ethylenically unsaturated carboxylic acid compound (a1) and an alkyl carboxylic acid ester group having an alkyl moiety (C n H 2n + 1- ) having 1 to 10 carbon atoms n.
- a first copolymer containing, in a repeating unit, an ethylenically unsaturated compound (b).
- a negative electrode binder for a non-aqueous electrolyte secondary battery capable of improving the coulomb efficiency and life characteristics of the non-aqueous electrolyte secondary battery.
- FIG. 1 is a cross-sectional view schematically illustrating a non-aqueous electrolyte secondary battery according to an embodiment.
- 4 is a graph showing a result of a charge / discharge cycle test of the coin cell manufactured in the example.
- the present inventor uses a polyacrylic acid-based binder with reduced hydrogen bonding ability as an auxiliary binder for coating the Si surface, thereby suppressing Li consumption on the Si surface due to reductive decomposition of the electrolytic solution and improving coulomb efficiency. It has been found that a stable film that can be formed is formed.
- the auxiliary binder adheres to the surface of the active material due to the carboxy group of the ethylenically unsaturated carboxylic acid compound (a1).
- the alkyl moiety (C n H 2n + 1- ) of the ethylenically unsaturated compound (b) inhibits the hydrogen bond due to the carboxy group of the auxiliary binder, so that the molecular chain tends to slip when a tensile load is applied. , The auxiliary binder is easily stretched.
- the monomer blending ratio of the first copolymer is, for example, 20 to 90 mol% for the ethylenically unsaturated carboxylic acid compound (a1) and 10 to 80 mol% for the ethylenically unsaturated compound (b). Mol% or less.
- the auxiliary binder is (2), the auxiliary binder adheres to the surface of the active material due to the carboxy group of the ethylenically unsaturated carboxylic acid compound (a2).
- the auxiliary binder since the hydrogen bond due to the carboxy group of the auxiliary binder is inhibited by the alkyl moiety (C n H 2n + 1- ) of the ethylenically unsaturated carboxylic acid compound (a2), the molecular chain slips when a tensile load is applied. And the auxiliary binder becomes easier to expand.
- the auxiliary binder serves as an active material due to the carboxy group of the ethylenically unsaturated carboxylic acid compound (a3) and the ethylenically unsaturated carboxylic acid compound (a2). Attaches to surface.
- the hydrogen bond due to the carboxy group of the auxiliary binder is inhibited by the alkyl moiety (C n H 2n + 1- ) of the ethylenically unsaturated carboxylic acid compound (a2), the molecular chain slips when a tensile load is applied. And the auxiliary binder becomes easier to expand.
- the monomer blending ratio of the second copolymer is, for example, 20 mol% or more and 90 mol% or less of the ethylenically unsaturated carboxylic acid compound (a3) and 10 mol% of the ethylenically unsaturated carboxylic acid compound (a2). It is at least 80 mol%. Therefore, even when the active material contains Si, the auxiliary binders (1) to (3) form a stable film on the surface of the active material, suppress the Li consumption due to the reductive decomposition of the electrolyte, and reduce the Coulomb efficiency. Can be improved. Further, since the main binder has a large number of carboxy groups and a high molecular weight, it is a binder having a high elastic modulus, and can suppress a change in the thickness of the mixture layer due to a change in the volume of Si.
- the auxiliary binder covering the surface of the active material having a large volume change can form a stable film on the surface of the active material. It is possible to suppress.
- a negative electrode binder for a nonaqueous electrolyte secondary battery having excellent life characteristics can be provided.
- the content of the main binder is 60% by mass or more and 99% by mass or less
- the content of the auxiliary binder is 1% by mass or more and 40% by mass or less. Is preferred. According to such a configuration, it is possible to maintain the shape of the mixture layer by the main binder and suppress the continuous destruction and generation of SEI due to repeated charging and discharging by the auxiliary binder.
- the negative electrode 10 for a nonaqueous electrolyte secondary battery of the embodiment has a structure in which a mixture layer 13 is laminated on a current collector 12.
- the mixture layer 13 contains a binder together with the active material.
- the binder is a main binder composed of a polymer composed of an ethylenically unsaturated carboxylic acid compound having a mass average molecular weight of 1,000,000 to 5,000,000 (high molecular weight), and a mass average molecular weight of 1,000 to 10,000 (lower molecular weight than the main binder).
- an auxiliary binder comprising at least one of the above-mentioned (1) to (3).
- the main binder may have a crosslink containing either or both of a covalent bond and a metal ion bond.
- the auxiliary binder does not include a covalent bond but may include a metal ion bond.
- the mixture contains the ethylenically unsaturated carboxylic acid compound having a mass average molecular weight of 1,000,000 or more and 5,000,000 or less, that is, a main binder having a high molecular weight and a molecular chain interaction network.
- a main binder having a high molecular weight and a molecular chain interaction network is suppressed, and a change in the thickness of the mixture layer can be suppressed.
- the mass average molecular weight of the main binder is in the range of 1,000,000 to 5,000,000.
- the “mass average molecular weight of the main binder” can be determined by a known method, and for example, GPC can be used.
- GPC GPC
- the mass average molecular weight of the main binder is 1,000,000 or more, sufficient mechanical strength can be imparted to the mixture layer.
- the mass average molecular weight of the main binder is 5,000,000 or less, the viscosity of the coating liquid decreases, and the dispersibility of the active material improves.
- the auxiliary binder is a polymer having a mass average molecular weight of 1,000 or more and 10,000 or less and is made of at least one of the above-mentioned (1) to (3), it easily adheres to the surface of the active material as described above, A stable film that can withstand a volume change can be formed on the active material surface.
- this film is made of a polymer having a carboxy group, it can transmit Li ions and act as SEI, and can also be expected to have an effect of suppressing impregnation of the film with the electrolytic solution.
- the weight average molecular weight of the auxiliary binder is in the range of 1,000 to 10,000.
- the “weight average molecular weight of the auxiliary binder” can be obtained by a known method, and for example, GPC can be used.
- GPC GPC
- the mass average molecular weight of the auxiliary binder is 1000 or more, it is possible to prevent the auxiliary binder that has not adhered to the active material surface from being dissolved in the electrolytic solution.
- the mass average molecular weight of the auxiliary binder is 10,000 or less, the auxiliary binder easily adheres to the active material surface.
- the active material is composed of Si. Even in this case, it can be expected that a stable film that can follow the volume change of Si is formed on the surface of the active material. As a result, continuous destruction and generation of SEI due to repeated charging and discharging are suppressed, and the life characteristics can be improved.
- a polymer containing a carboxylate in a repeating unit is desirable.
- Specific examples include polyacrylic acid, acrylic acid-maleic acid copolymer, acrylate styrene copolymer, and vinyl acrylate acetate polymer in which the hydroxyl group of the repeating unit is a salt.
- Carboxylates include sodium, lithium, potassium, magnesium, calcium, and ammonium salts. Particularly preferably, sodium polyacrylate is used as the polymer constituting the main binder.
- the main binder may be subjected to a crosslinking treatment.
- Crosslinking may use either a covalent bond or a metal ion bond, or both.
- an aziridine compound or a carbodiimide compound can be used for the covalent bond.
- a polyvalent cation can be used, and a calcium ion, a magnesium ion, or the like can be used.
- the ethylenically unsaturated carboxylic acid compounds (a1) and (a3) constituting the repeating units of the auxiliary binders (1) and (3) for example, acrylic acid, methacrylic acid, maleic acid, fumaric acid, and the like are preferable. In particular, acrylic acid is desirable.
- the active material is not particularly limited as long as it can reversibly occlude and release Li, and a known material can be used. However, it is preferable to use a material alloyable with Li. In particular, if a material having a larger capacity than graphite is used as the active material, the effect of the present embodiment can be remarkably obtained. Examples of a material that alloys with Li include Si, Ge, Sn, Pb, Al, Ag, Zn, Hg, and Au.
- carbon black natural graphite, artificial graphite, metal oxides such as titanium oxide and ruthenium oxide, and metal fibers
- carbon black having a structure structure is preferable, and furnace black, Ketjen black, and acetylene black, which are one of them, are particularly preferable.
- a mixed system of carbon black and another conductive agent for example, vapor grown carbon fiber (VGCF), graphene, or carbon nanotube is also preferable.
- FIG. 2 is a cross-sectional view schematically illustrating a configuration example of the nonaqueous electrolyte secondary battery 100 according to the embodiment of the present invention.
- the non-aqueous electrolyte secondary battery 100 includes a negative electrode 10 for a non-aqueous electrolyte secondary battery, a positive electrode 20 for a non-aqueous electrolyte secondary battery, and a negative electrode 10 for a non-aqueous electrolyte secondary battery.
- An electrolyte layer 30 disposed between the positive electrode 20 for a water electrolyte secondary battery.
- the electrolyte layer 30 is a liquid electrolyte (that is, an electrolytic solution)
- a separator may be provided between the negative electrode 10 for a non-aqueous electrolyte secondary battery and the positive electrode 30 for a non-aqueous electrolyte secondary battery.
- the nonaqueous electrolyte secondary battery includes, for example, a negative electrode 10 for a nonaqueous electrolyte secondary battery, an electrolyte layer 30, a separator, an electrolyte layer 30, and a positive electrode 20 for a nonaqueous electrolyte secondary battery in this order.
- the electrolyte layer 30 is an electrolytic solution
- the positive electrode 20 for a non-aqueous electrolyte secondary battery will also be briefly described.
- Examples of the solvent for the electrolytic solution used in the nonaqueous electrolyte secondary battery include low-viscosity chain carbonates such as dimethyl carbonate and diethyl carbonate, high dielectric constant cyclic carbonates such as ethylene carbonate, propylene carbonate and butylene carbonate, and ⁇ -carbonate.
- Examples thereof include butyrolactone, 1,2-dimethoxyethane, tetrahydrofuran, 2-methyltetrahydrofuran, 1,3-dioxolan, methyl acetate, methyl propionate, vinylene carbonate, dimethylformamide, sulfolane, and a mixed solvent thereof.
- the electrolyte contained in the electrolyte is not particularly limited, and a known electrolyte can be used. Specifically, LiClO 4 , LiBF 4 , LiAsF 6 , LiPF 6 , LiCF 3 SO 3 , LiN (CF 3 SO 2 ) 2 , LiI, LiAlCl 4 and the like, and mixtures thereof can be used. Preferably, a lithium salt obtained by mixing one or more of LiBF 4 and LiPF 6 is used.
- the positive electrode 20 for a nonaqueous electrolyte secondary battery includes a positive electrode current collector (not shown) and a positive electrode active material layer (not shown) formed on one surface of the positive electrode current collector.
- a positive electrode current collector a material known as a current collector material of the above-described negative electrode 10 for a nonaqueous electrolyte secondary battery can be used. That is, the positive electrode current collector may be formed of, for example, aluminum, nickel, copper, iron, stainless steel (SUS), titanium, or the like.
- the positive electrode current collector is preferably aluminum from the viewpoints of electron conductivity and battery operating potential.
- the positive electrode active material layer includes at least a positive electrode active material and a binder, and is in direct contact with the positive electrode current collector. Further, the positive electrode active material layer may contain a conductive auxiliary.
- the positive electrode active material contained in the positive electrode active material layer is not particularly limited as long as it is a material capable of inserting and extracting lithium, and a positive electrode active material generally used for a lithium ion secondary battery that is a nonaqueous electrolyte secondary battery may be appropriately used. Can be adopted.
- lithium-manganese composite oxides such as LiMn 2 O 4
- lithium-nickel composite oxides such as LiNiO 2
- lithium-cobalt composite oxides such as LiCoO 2
- Iron composite oxide such as LiFeO 2
- lithium-nickel-manganese composite oxide such as LiNi 0.5 Mn 0.5 O 2
- lithium-nickel-cobalt composite oxide such as LiNi 0.8 Co 0.2 O 2
- lithium-transition metal A phosphoric acid compound such as LiFePO 4
- a lithium-transition metal sulfate compound such as Li x Fe 2 (SO 4 ) 3
- Each of these positive electrode active materials may be included alone in the positive electrode active material layer, or may be included in the form of a mixture of two or more.
- auxiliary binder A As the auxiliary binder A used in Example 1, poly (ethyl acrylate-acrylic acid) having a mass average molecular weight of 5000 was prepared.
- the auxiliary binder A is a copolymer of ethyl acrylate and acrylic acid. That is, the auxiliary binder A is the above-mentioned first copolymer (auxiliary binder (1)), in which acrylic acid corresponds to the ethylenically unsaturated carboxylic acid compound (a1) and ethyl acrylate is This corresponds to 2 ethylenically unsaturated compounds (b).
- auxiliary binder C poly (acrylic acid-methacrylic acid) having a mass average molecular weight of 5000 was prepared.
- the auxiliary binder C is a copolymer of acrylic acid and methacrylic acid.
- this auxiliary binder is the above-mentioned second copolymer (auxiliary binder (3)), in which acrylic acid corresponds to the ethylenically unsaturated carboxylic acid compound (a3), and methacrylic acid is This corresponds to 1 ethylenically unsaturated carboxylic acid compound (a2).
- Example 1 [Preparation of negative electrode slurry] (Example 1) 6.48 g of water was added to 26.82 g of the obtained aqueous solution of crosslinked sodium polyacrylate (aqueous solution of the main binder), and the mixture was stirred with a disper equipped with a disk turbine blade as a stirring blade. Subsequently, 0.07 g of the above-mentioned auxiliary binder A was added and further stirred. Next, 4.71 g of Si particles (average particle diameter 200 nm), 0.94 g of acetylene black and 0.94 of vapor grown carbon fiber were added and stirred. Subsequently, the mixture was fully dispersed using Fillmix (registered trademark of Primix Co., Ltd.) to obtain a negative electrode slurry.
- Fillmix registered trademark of Primix Co., Ltd.
- Example 2 The same amount of the above-mentioned auxiliary binder B was used in place of the auxiliary binder A. Except for this, a negative electrode slurry was obtained in the same manner as in Example 1. (Example 3) The same amount of the above-mentioned auxiliary binder C was used in place of the auxiliary binder A. Except for this, a negative electrode slurry was obtained in the same manner as in Example 1.
- Example 1 Each of the negative electrode slurries obtained in Example 1, Example 2, Example 3, and Comparative Example 1 was applied to each current collector made of a copper foil having a thickness of 12 ⁇ m to have a basis weight of 1.0 mg / cm 2. And then preliminarily dried at 80 ° C. for 30 minutes. Next, the current collector having the dried negative electrode slurry layer was punched into a disk having a diameter of 15 mm, and dried under reduced pressure at 105 ° C. for 5 hours. Thereby, the negative electrode was obtained.
- a coin cell was manufactured using the negative electrode and the Li electrode, which are the electrodes of Example 1, Example 2, Example 3, and Comparative Example 1 described above.
- the coin cell used was type 2032.
- the Li pole has a disk shape with a diameter of 18 mm.
- the basic configuration of the coin cell was each electrode, Li electrode, and separator (Asahi Kasei, Hypore ND525).
- the electrolytic solution was prepared by adding LiPF 6 to a solution obtained by mixing ethylene carbonate (EC) and diethyl carbonate (DEC) at a mass ratio of 3: 7 to 1 M, and further adding fluoroethylene carbonate (FEC). What was added so that it might be set to 10 mass% was used.
- FIG. 3 is a graph showing the change in cell capacity due to repeated charging and discharging. Table 1 shows the coulomb efficiencies of the coin cells when the number of times of repetitive charge / discharge is 1 cycle to 5 cycles.
- the coin cells of Example 1, Example 2, and Example 3 have a smaller change in capacity than the coin cell of Comparative Example 1. This is considered to be because a stable film was formed on the Si surface by using the auxiliary binders A, B, and C satisfying the above (1), (2), and (3). Furthermore, as can be seen from Table 1, the coin cells of Example 1, Example 2, and Example 3 exhibited values higher in Coulomb efficiency than the coin cell of Comparative Example 1.
- Example 1 the initial coulomb efficiency was 80% in Example 1, 79% in Example 2, 78% in Example 3, and 75% in Comparative Example 1. This is probably because the auxiliary binders A, B, and C formed a stable film on the surface of the Si particles as the active material, and suppressed Li consumption.
- a negative electrode having a mixture layer containing a negative electrode binder for a nonaqueous electrolyte secondary battery of one embodiment of the present invention is a power source for various portable electronic devices, and a storage battery for driving an electric vehicle or the like in which high energy density is required. It is used as a power storage device for various energies such as solar energy and wind power, or as an electrode for a storage power source of household electric appliances.
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Abstract
Description
本発明は、非水電解質二次電池用負極バインダに関するものである。より詳細には、寿命特性を向上させうる非水電解質二次電池用負極バインダに関するものである。 The present invention relates to a negative electrode binder for a non-aqueous electrolyte secondary battery. More specifically, the present invention relates to a negative electrode binder for a non-aqueous electrolyte secondary battery capable of improving life characteristics.
近年、石油使用量や温室効果ガス削減、エネルギー基盤の更なる多様化や効率化を目指し、繰り返し充放電可能な二次電池として、非水電解質二次電池(例えば、Liイオン二次電池)に注目が集まっている。特に、電気自動車やハイブリッド電気自動車、燃料電池車への用途展開が見込まれている。電気自動車においては、航続距離の向上が要求され、今後、Liイオン二次電池の高エネルギー密度化が一層要求されていくことになる。 In recent years, non-aqueous electrolyte secondary batteries (for example, Li-ion secondary batteries) have been used as secondary batteries that can be repeatedly charged and discharged, with the aim of reducing oil consumption and greenhouse gases, and further diversifying and improving the energy base. Attention is gathering. In particular, application development to electric vehicles, hybrid electric vehicles, and fuel cell vehicles is expected. In electric vehicles, improvement in cruising distance is required, and in the future, higher energy density of Li-ion secondary batteries will be further required.
現状のLiイオン二次電池の負極としては、黒鉛電極が一般に用いられている。黒鉛の理論容量は372mAh/g(活物質)である。これに対し、黒鉛を上回る容量を示す活物質として、SiやSnが近年注目されている。Siの理論容量は4200mAh/g(活物質)であり、Snの理論容量は990mAh/g(活物質)である。
しかしながら、SiやSn等のLiと合金化する活物質は、Li吸蔵や放出に伴う体積変化が大きく、電池特性に様々な悪影響を及ぼす。例えば、Siは、黒鉛の約11倍の容量を持っているために、Li吸蔵により体積は約3倍増加する。充放電に伴い活物質に大きな体積変化が生じると、電解液の還元分解によってもたらされるSEI(Solid Electrolyte Interphase)を安定した皮膜として得ることができない。これに伴い、充放電の繰り返しによる継続的な電解液の還元分解が生じてLiが消費されることでクーロン効率が低くなる。つまり、充放電に伴う活物質の大きな体積変化は、寿命特性の低下をもたらす。
As the negative electrode of the current Li-ion secondary battery, a graphite electrode is generally used. The theoretical capacity of graphite is 372 mAh / g (active material). On the other hand, Si and Sn have attracted attention in recent years as active materials having a capacity higher than graphite. The theoretical capacity of Si is 4200 mAh / g (active material), and the theoretical capacity of Sn is 990 mAh / g (active material).
However, an active material that alloys with Li, such as Si or Sn, has a large volume change due to Li occlusion and release, and has various adverse effects on battery characteristics. For example, since Si has a capacity about 11 times that of graphite, the volume increases about 3 times by Li occlusion. When a large volume change occurs in the active material due to charge / discharge, SEI (Solid Electrolyte Interphase) caused by reductive decomposition of the electrolyte cannot be obtained as a stable film. Along with this, continuous reductive decomposition of the electrolytic solution occurs due to repetition of charging and discharging, and Li is consumed, thereby lowering Coulomb efficiency. In other words, a large change in volume of the active material due to charge and discharge causes a decrease in life characteristics.
これに対し、近年、活物質とともに合剤層を構成するバインダにポリカルボン酸系バインダを適用することによる、クーロン効率の向上と寿命特性の改善が報告されている。非特許文献1では、天然黒鉛電極のバインダとしてポリアクリル酸を用いることで、クーロン効率が改善されることが報告されている。また、非特許文献2では、ポリアクリル酸とアクリル酸マレイン酸共重合体をブロック共重合させたバインダを用いることで、Si負極(活物質としてSiまたはSiOx(Xは0より大きく、1.5以下)を用いた負極)の寿命特性を改善できることが報告されている。
に 対 し On the other hand, in recent years, it has been reported that a polycarboxylic acid-based binder is applied to a binder constituting a mixture layer together with an active material, thereby improving coulomb efficiency and improving life characteristics.
充放電に伴う体積変化の小さい天然黒鉛では、ポリカルボン酸によって、天然黒鉛を被覆し、電解液の還元分解によるLi消費を抑制できる。一方で、Siでは、充放電に伴う大きな体積変化によって、脆いポリカルボン酸皮膜は適用できず、ポリアクリル酸とアクリル酸マレイン酸共重合体をブロック共重合させることで、カルボキシル基濃度を減らし、柔軟性を備えたバインダを用いることで、Si負極の寿命特性が改善できることが報告されている。しかしながら、ポリアクリル酸とアクリル酸マレイン酸共重合体のブロック共重合を用いても、クーロン効率および寿命特性は十分でなかった。 (4) In natural graphite whose volume change due to charge and discharge is small, natural graphite can be coated with a polycarboxylic acid, and Li consumption due to reductive decomposition of the electrolyte can be suppressed. On the other hand, in Si, a brittle polycarboxylic acid film cannot be applied due to a large volume change accompanying charge / discharge, and a carboxyl group concentration is reduced by block copolymerizing polyacrylic acid and acrylic acid / maleic acid copolymer, It has been reported that the life characteristics of a Si negative electrode can be improved by using a binder having flexibility. However, even when block copolymerization of polyacrylic acid and acrylic acid-maleic acid copolymer was used, the Coulomb efficiency and life characteristics were not sufficient.
本発明の課題は、非水電解質二次電池のクーロン効率および寿命特性が改善できる非水電解質二次電池用負極バインダおよびこれを用いた非水電解質二次電池を提供することである。 課題 An object of the present invention is to provide a negative electrode binder for a non-aqueous electrolyte secondary battery capable of improving the coulomb efficiency and life characteristics of the non-aqueous electrolyte secondary battery, and a non-aqueous electrolyte secondary battery using the same.
上記課題を解決するために、本発明の一態様は、活物質とともに非水電解質二次電池用負極の合剤層を構成するバインダであって、質量平均分子量が100万以上500万以下であり、繰り返し単位がエチレン性不飽和カルボン酸化合物であるポリマーからなる主バインダと、質量平均分子量が1000以上1万以下のポリマーである補助バインダと、を含み、補助バインダが下記の構成(1)~(3)の少なくともいずれかからなる非水電解質二次電池用負極バインダを提供する。 In order to solve the above problem, one embodiment of the present invention is a binder which forms a mixture layer of a negative electrode for a nonaqueous electrolyte secondary battery together with an active material, and has a mass average molecular weight of 1,000,000 or more and 5,000,000 or less. A main binder comprising a polymer having a repeating unit of an ethylenically unsaturated carboxylic acid compound, and an auxiliary binder having a mass average molecular weight of 1,000 to 10,000, wherein the auxiliary binder has the following constitution (1) to A negative electrode binder for a non-aqueous electrolyte secondary battery comprising at least one of (3) is provided.
(1)エチレン性不飽和カルボン酸化合物(a1)と、アルキル部位(CnH2n+1-)の炭素数nが1以上10以下であるアルキルカルボン酸エステル基を含む下記の化1に示すエチレン性不飽和化合物(b)と、を繰り返し単位中に含む第一の共重合体。
(2)カルボキシ基のα炭素上に、炭素数nが1以上10以下であるアルキル部位(CnH2n+1-)を有する、下記の化2に示すエチレン性不飽和カルボン酸化合物(a2)を、繰り返し単位中に含む重合体。
(3)エチレン性不飽和カルボン酸化合物(a2)以外のエチレン性不飽和カルボン酸化合物(a3)と、エチレン性不飽和カルボン酸化合物(a2)と、を繰り返し単位中に含む第二の共重合体。
(2) An ethylenically unsaturated carboxylic acid compound (a2) having an alkyl moiety (C n H 2n + 1- ) having 1 to 10 carbon atoms on the α-carbon of the carboxy group, ) In a repeating unit.
(3) a second copolymer containing an ethylenically unsaturated carboxylic acid compound (a3) other than the ethylenically unsaturated carboxylic acid compound (a2) and an ethylenically unsaturated carboxylic acid compound (a2) in a repeating unit Coalescing.
本発明の一態様によれば、非水電解質二次電池のクーロン効率および寿命特性が改善できる非水電解質二次電池用負極バインダが提供される。 According to one embodiment of the present invention, there is provided a negative electrode binder for a non-aqueous electrolyte secondary battery capable of improving the coulomb efficiency and life characteristics of the non-aqueous electrolyte secondary battery.
[本発明者の知見]
本発明者は、Si表面を被覆する補助バインダとして水素結合能を抑えたポリアクリル酸系バインダを用いることで、Si表面上に、電解液の還元分解によるLi消費が抑制され、クーロン効率が改善できる安定した皮膜が形成されることを見出した。
[Inventor's knowledge]
The present inventor uses a polyacrylic acid-based binder with reduced hydrogen bonding ability as an auxiliary binder for coating the Si surface, thereby suppressing Li consumption on the Si surface due to reductive decomposition of the electrolytic solution and improving coulomb efficiency. It has been found that a stable film that can be formed is formed.
[本発明の一態様である非水電解質二次電池用負極バインダの作用]
補助バインダが(1)の場合(第一の共重合の場合)、エチレン性不飽和カルボン酸化合物(a1)のカルボキシ基により、補助バインダが活物質の表面に付着する。また、エチレン性不飽和化合物(b)のアルキル部位(CnH2n+1-)によって、補助バインダのカルボキシ基による水素結合が阻害されるため、引張負荷が加わった時に分子鎖がすべり易くなり、補助バインダが伸び易くなる。
[Operation of Negative Electrode Binder for Nonaqueous Electrolyte Secondary Battery That Is One Embodiment of the Present Invention]
When the auxiliary binder is (1) (in the case of the first copolymerization), the auxiliary binder adheres to the surface of the active material due to the carboxy group of the ethylenically unsaturated carboxylic acid compound (a1). In addition, the alkyl moiety (C n H 2n + 1- ) of the ethylenically unsaturated compound (b) inhibits the hydrogen bond due to the carboxy group of the auxiliary binder, so that the molecular chain tends to slip when a tensile load is applied. , The auxiliary binder is easily stretched.
第一の共重合体の単量体配合率は、例えば、エチレン性不飽和カルボン酸化合物(a1)が20モル%以上90モル%以下、エチレン性不飽和化合物(b)が10モル%以上80モル%以下とする。
補助バインダが(2)の場合、エチレン性不飽和カルボン酸化合物(a2)のカルボキシ基により、補助バインダが活物質の表面に付着する。また、エチレン性不飽和カルボン酸化合物(a2)のアルキル部位(CnH2n+1-)によって、補助バインダのカルボキシ基による水素結合が阻害されるため、引張負荷が加わった時に分子鎖がすべり易くなり、補助バインダが伸び易くなる。
The monomer blending ratio of the first copolymer is, for example, 20 to 90 mol% for the ethylenically unsaturated carboxylic acid compound (a1) and 10 to 80 mol% for the ethylenically unsaturated compound (b). Mol% or less.
When the auxiliary binder is (2), the auxiliary binder adheres to the surface of the active material due to the carboxy group of the ethylenically unsaturated carboxylic acid compound (a2). In addition, since the hydrogen bond due to the carboxy group of the auxiliary binder is inhibited by the alkyl moiety (C n H 2n + 1- ) of the ethylenically unsaturated carboxylic acid compound (a2), the molecular chain slips when a tensile load is applied. And the auxiliary binder becomes easier to expand.
補助バインダが(3)の場合(第二の共重合の場合)、エチレン性不飽和カルボン酸化合物(a3)およびエチレン性不飽和カルボン酸化合物(a2)のカルボキシ基により、補助バインダが活物質の表面に付着する。また、エチレン性不飽和カルボン酸化合物(a2)のアルキル部位(CnH2n+1-)によって、補助バインダのカルボキシ基による水素結合が阻害されるため、引張負荷が加わった時に分子鎖がすべり易くなり、補助バインダが伸び易くなる。 When the auxiliary binder is (3) (in the case of the second copolymerization), the auxiliary binder serves as an active material due to the carboxy group of the ethylenically unsaturated carboxylic acid compound (a3) and the ethylenically unsaturated carboxylic acid compound (a2). Attaches to surface. In addition, since the hydrogen bond due to the carboxy group of the auxiliary binder is inhibited by the alkyl moiety (C n H 2n + 1- ) of the ethylenically unsaturated carboxylic acid compound (a2), the molecular chain slips when a tensile load is applied. And the auxiliary binder becomes easier to expand.
第二の共重合体の単量体配合率は、例えば、エチレン性不飽和カルボン酸化合物(a3)が20モル%以上90モル%以下、エチレン性不飽和カルボン酸化合物(a2)が10モル%以上80モル%以下とする。
よって、補助バインダ(1)~(3)は、活物質がSiを含むものである場合でも、活物質の表面上に安定した皮膜を形成し、電解液の還元分解によるLi消費を抑え、クーロン効率を改善できる。
さらに、主バインダは、カルボキシ基を多く有するとともに、高分子量であることから、高弾性率のバインダであり、Siの体積変化による合剤層の厚み変化を抑制することができる。
The monomer blending ratio of the second copolymer is, for example, 20 mol% or more and 90 mol% or less of the ethylenically unsaturated carboxylic acid compound (a3) and 10 mol% of the ethylenically unsaturated carboxylic acid compound (a2). It is at least 80 mol%.
Therefore, even when the active material contains Si, the auxiliary binders (1) to (3) form a stable film on the surface of the active material, suppress the Li consumption due to the reductive decomposition of the electrolyte, and reduce the Coulomb efficiency. Can be improved.
Further, since the main binder has a large number of carboxy groups and a high molecular weight, it is a binder having a high elastic modulus, and can suppress a change in the thickness of the mixture layer due to a change in the volume of Si.
従って、本発明の一態様によれば、体積変化の大きい活物質表面を覆う補助バインダが、活物質表面に安定な皮膜を形成することができるので、繰り返し充放電に伴う継続的なLi消費を抑制することが可能である。これにより、本発明の一態様によれば、寿命特性に優れた非水電解質二次電池用負極バインダを提供することができる。
本発明の一態様の非水電解質二次電池用負極バインダは、主バインダの含有率が60質量%以上99質量%以下であり、補助バインダの含有率が1質量%以上40質量%以下であることが好ましい。このような構成によれば、主バインダによる合剤層の形状保持と、補助バインダによる繰り返し充放電に伴う継続的なSEIの破壊と生成を抑制できる。
Therefore, according to one embodiment of the present invention, the auxiliary binder covering the surface of the active material having a large volume change can form a stable film on the surface of the active material. It is possible to suppress. Thus, according to one embodiment of the present invention, a negative electrode binder for a nonaqueous electrolyte secondary battery having excellent life characteristics can be provided.
In the negative electrode binder for a nonaqueous electrolyte secondary battery of one embodiment of the present invention, the content of the main binder is 60% by mass or more and 99% by mass or less, and the content of the auxiliary binder is 1% by mass or more and 40% by mass or less. Is preferred. According to such a configuration, it is possible to maintain the shape of the mixture layer by the main binder and suppress the continuous destruction and generation of SEI due to repeated charging and discharging by the auxiliary binder.
[実施形態]
以下、図面を参照して本発明の実施形態を説明するが、本発明は以下に示す実施形態に限定されない。以下に示す実施形態では、本発明を実施するために技術的に好ましい限定がなされているが、この限定は本発明の必須要件ではない。
図1に示すように、実施形態の非水電解質二次電池用負極10は、集電体12上に、合剤層13が積層された構造である。
合剤層13は、活物質とともにバインダを含む。バインダは、質量平均分子量100万以上500万以下(高分子量)のエチレン性不飽和カルボン酸化合物よりなるポリマーからなる主バインダと、質量平均分子量1000以上1万以下(主バインダに比べて低分子量)のポリマーで、前述の(1)~(3)の少なくともいずれかからなる補助バインダと、を含む。主バインダは、共有結合および金属イオン結合のいずれかまたは両方を含む架橋を有していても良い。補助バインダは、共有結合を含まず、金属イオン結合を含んでいても良い。
[Embodiment]
Hereinafter, embodiments of the present invention will be described with reference to the drawings, but the present invention is not limited to the embodiments described below. In the embodiments described below, technically preferable limitations for carrying out the present invention are made, but this limitation is not an essential requirement of the present invention.
As shown in FIG. 1, the
The
このように、本実施形態では、質量平均分子量100万以上500万以下のエチレン性不飽和カルボン酸化合物、つまり、高分子量かつ分子鎖間相互作用ネットワークを有した主バインダを含むため、合剤全体の機械強度を向上でき、合剤層の厚み変化を抑制できる。また、その結果、導電パスの疎化を抑制でき、寿命特性を良好なものにすることができる。
主バインダの質量平均分子量は100万以上500万以下の範囲内である。なお、本実施形態では、「主バインダの質量平均分子量」は、公知の方法で求めることができ、例えばGPCを用いることができる。主バインダの質量平均分子量が100万以上であれば、合剤層に十分な機械的強度を付与することができる。主バインダの質量平均分子量が500万以下の場合には、塗液の粘度が低くなり、活物質の分散性が向上する。
As described above, in the present embodiment, the mixture contains the ethylenically unsaturated carboxylic acid compound having a mass average molecular weight of 1,000,000 or more and 5,000,000 or less, that is, a main binder having a high molecular weight and a molecular chain interaction network. Of the mixture layer can be suppressed, and a change in the thickness of the mixture layer can be suppressed. In addition, as a result, it is possible to suppress the sparseness of the conductive path, and to improve the life characteristics.
The mass average molecular weight of the main binder is in the range of 1,000,000 to 5,000,000. In the present embodiment, the “mass average molecular weight of the main binder” can be determined by a known method, and for example, GPC can be used. When the mass average molecular weight of the main binder is 1,000,000 or more, sufficient mechanical strength can be imparted to the mixture layer. When the mass average molecular weight of the main binder is 5,000,000 or less, the viscosity of the coating liquid decreases, and the dispersibility of the active material improves.
また、補助バインダは、質量平均分子量1000以上1万以下のポリマーで前述の(1)~(3)の少なくともいずれかからなるため、前述のように、活物質表面へ付着しやすく、活物質の体積変化に耐えられる安定した皮膜を活物質表面に形成できる。また、この皮膜は、カルボキシ基を有する重合体で構成されているため、Liイオンが透過でき、SEIとして作用するとともに、この皮膜に対する電解液の含浸抑制作用も期待できる。
補助バインダの質量平均分子量は1000以上1万以下の範囲内である。なお、本実施形態では、「補助バインダの質量平均分子量」は、公知の方法で求めることができ、例えばGPCを用いることができる。補助バインダの質量平均分子量が1000以上であれば、活物質表面に付着していない補助バインダが電解液中に溶け出すことを防止することができる。また、補助バインダの質量平均分子量が1万以下とすることで、活物質表面に付着しやすくなる。
Further, since the auxiliary binder is a polymer having a mass average molecular weight of 1,000 or more and 10,000 or less and is made of at least one of the above-mentioned (1) to (3), it easily adheres to the surface of the active material as described above, A stable film that can withstand a volume change can be formed on the active material surface. In addition, since this film is made of a polymer having a carboxy group, it can transmit Li ions and act as SEI, and can also be expected to have an effect of suppressing impregnation of the film with the electrolytic solution.
The weight average molecular weight of the auxiliary binder is in the range of 1,000 to 10,000. In the present embodiment, the “weight average molecular weight of the auxiliary binder” can be obtained by a known method, and for example, GPC can be used. When the mass average molecular weight of the auxiliary binder is 1000 or more, it is possible to prevent the auxiliary binder that has not adhered to the active material surface from being dissolved in the electrolytic solution. When the mass average molecular weight of the auxiliary binder is 10,000 or less, the auxiliary binder easily adheres to the active material surface.
また、(1)~(3)の補助バインダを構成する重合体および共重合体は、カルボキシ基による水素結合を阻害するアルキル部位を有する単量体を繰り返し単位に含むため、活物質がSiの場合でも、Siの体積変化に追随できる安定した皮膜が活物質表面に形成されることが期待できる。その結果、繰り返し充放電での継続的なSEIの破壊と生成が抑制され、寿命特性を向上させることができる。 Further, since the polymer and copolymer constituting the auxiliary binder of (1) to (3) contain, in the repeating unit, a monomer having an alkyl moiety that inhibits hydrogen bonding by a carboxy group, the active material is composed of Si. Even in this case, it can be expected that a stable film that can follow the volume change of Si is formed on the surface of the active material. As a result, continuous destruction and generation of SEI due to repeated charging and discharging are suppressed, and the life characteristics can be improved.
また、主バインダを構成するポリマーとしては、繰り返し単位にカルボン酸塩を含むものが望ましい。具体的には、ポリアクリル酸、アクリル酸マレイン酸共重合体、アクリル酸スチレン共重合体、およびアクリル酸酢酸ビニル重合体で、繰り返し単位の水酸基が塩になっているものが挙げられる。カルボン酸塩としては、ナトリウム塩、リチウム塩、カリウム塩、マグネシウム塩、カルシウム塩、およびアンモニウム塩が挙げられる。特に望ましくは、主バインダを構成するポリマーとしてポリアクリル酸ナトリウムを用いる。 ポ リ マ ー As the polymer constituting the main binder, a polymer containing a carboxylate in a repeating unit is desirable. Specific examples include polyacrylic acid, acrylic acid-maleic acid copolymer, acrylate styrene copolymer, and vinyl acrylate acetate polymer in which the hydroxyl group of the repeating unit is a salt. Carboxylates include sodium, lithium, potassium, magnesium, calcium, and ammonium salts. Particularly preferably, sodium polyacrylate is used as the polymer constituting the main binder.
また、主バインダは、架橋処理を行っても良い。架橋は、共有結合または金属イオン結合のいずれか、または、両方を用いても良い。例えば、共有結合は、アジリジン系化合物やカルボジイミド系化合物などを用いることができる。金属イオン結合は、多価カチオンを用いることができ、カルシウムイオンやマグネシウムイオンなどを用いることができる。 主 The main binder may be subjected to a crosslinking treatment. Crosslinking may use either a covalent bond or a metal ion bond, or both. For example, an aziridine compound or a carbodiimide compound can be used for the covalent bond. For the metal ion bond, a polyvalent cation can be used, and a calcium ion, a magnesium ion, or the like can be used.
また、補助バインダ(1)(3)の繰り返し単位をそれぞれ構成するエチレン性不飽和カルボン酸化合物(a1)(a3)としては、例えば、アクリル酸、メタクリル酸、マレイン酸、フマル酸等が望ましい。特に、アクリル酸が望ましい。
活物質としては、Liを可逆的に吸蔵及び放出できるものであれば、特に制限がなく、公知のものも使用できるが、Liと合金化する材料を使用することが望ましい。特に、黒鉛よりも容量が大きい材料を活物質で使用すれば、本実施形態の効果が顕著に得られる。Liと合金化する材料としては、Si、Ge、Sn、Pb、Al、Ag、Zn、Hg、及びAuが挙げられる。
As the ethylenically unsaturated carboxylic acid compounds (a1) and (a3) constituting the repeating units of the auxiliary binders (1) and (3), for example, acrylic acid, methacrylic acid, maleic acid, fumaric acid, and the like are preferable. In particular, acrylic acid is desirable.
The active material is not particularly limited as long as it can reversibly occlude and release Li, and a known material can be used. However, it is preferable to use a material alloyable with Li. In particular, if a material having a larger capacity than graphite is used as the active material, the effect of the present embodiment can be remarkably obtained. Examples of a material that alloys with Li include Si, Ge, Sn, Pb, Al, Ag, Zn, Hg, and Au.
活物質としては、特に、純シリコン(Si)またはSiOx(0<x≦1.5)を使用することが好ましい。xが1.5より大きい場合、十分なLiの吸蔵及び放出量を確保することができない。また、これ以外の活物質として黒鉛を加えてもよい。 It is particularly preferable to use pure silicon (Si) or SiO x (0 <x ≦ 1.5) as the active material. If x is greater than 1.5, it is not possible to secure a sufficient amount of Li occlusion and release. Further, graphite may be added as an active material other than the above.
導電助剤としては、カーボンブラックや天然黒鉛、人造黒鉛、さらには、酸化チタンや酸化ルテニウム等の金属酸化物、金属ファイバー等を使用できる。なかでもストラクチャー構造を呈するカーボンブラックが好ましく、特にその一種であるファーネスブラックやケッチェンブラック、アセチレンブラックが望ましい。なお、カーボンブラックと、その他の導電剤、例えば、気相成長炭素繊維(VGCF)やグラフェン、カーボンナノチューブとの混合系も好ましい。 As the conductive additive, carbon black, natural graphite, artificial graphite, metal oxides such as titanium oxide and ruthenium oxide, and metal fibers can be used. Among them, carbon black having a structure structure is preferable, and furnace black, Ketjen black, and acetylene black, which are one of them, are particularly preferable. Note that a mixed system of carbon black and another conductive agent, for example, vapor grown carbon fiber (VGCF), graphene, or carbon nanotube is also preferable.
(非水電解質二次電池)
図2は、本発明の実施形態に係る非水電解質二次電池100の構成例を模式的に示す断面図である。図2に示すように、この非水電解質二次電池100は、非水電解質二次電池用負極10と、非水電解質二次電池用正極20と、非水電解質二次電池用負極10と非水電解質二次電池用正極20との間に配置された電解質層30と、を備える。
また、電解質層30が液体電解質(すなわち、電解液)の場合、非水電解質二次電池用負極10と非水電解質二次電池用正極30との間にセパレータがあってもよい。この場合、非水電解質二次電池は、例えば非水電解質二次電池用負極10、電解質層30、セパレータ、電解質層30、非水電解質二次電池用正極20をこの順で備える。以下、電解質層30が電解液の場合について説明する。また、非水電解質二次電池用正極20についても簡単に説明する。
(Non-aqueous electrolyte secondary battery)
FIG. 2 is a cross-sectional view schematically illustrating a configuration example of the nonaqueous electrolyte
When the
非水電解質二次電池に用いる電解液の溶媒としては、ジメチルカーボネート、ジエチルカーボネート等の低粘度の鎖状炭酸エステル、エチレンカーボネート、プロピレンカーボネート、ブチレンカーボネート等の高誘電率の環状炭酸エステル、γ-ブチロラクトン、1,2-ジメトキシエタン、テトラヒドロフラン、2-メチルテトラヒドロフラン、1,3-ジオキソラン、メチルアセテート、メチルプロピオネート、ビニレンカーボネート、ジメチルホルムアミド、スルホラン、及びこれらの混合溶媒等を挙げることができる。 Examples of the solvent for the electrolytic solution used in the nonaqueous electrolyte secondary battery include low-viscosity chain carbonates such as dimethyl carbonate and diethyl carbonate, high dielectric constant cyclic carbonates such as ethylene carbonate, propylene carbonate and butylene carbonate, and γ-carbonate. Examples thereof include butyrolactone, 1,2-dimethoxyethane, tetrahydrofuran, 2-methyltetrahydrofuran, 1,3-dioxolan, methyl acetate, methyl propionate, vinylene carbonate, dimethylformamide, sulfolane, and a mixed solvent thereof.
電解液に含まれる電解質としては、特に制限がなく、公知のものも使用できる。具体的には、LiClO4、LiBF4、LiAsF6、LiPF6、LiCF3SO3、LiN(CF3SO2)2、LiI、LiAlCl4等及びそれらの混合物等を使用できる。好ましくは、LiBF4、LiPF6のうちの1種または2種以上を混合したリチウム塩を使用する。 The electrolyte contained in the electrolyte is not particularly limited, and a known electrolyte can be used. Specifically, LiClO 4 , LiBF 4 , LiAsF 6 , LiPF 6 , LiCF 3 SO 3 , LiN (CF 3 SO 2 ) 2 , LiI, LiAlCl 4 and the like, and mixtures thereof can be used. Preferably, a lithium salt obtained by mixing one or more of LiBF 4 and LiPF 6 is used.
(非水電解質二次電池用正極)
非水電解質二次電池用正極20は、正極集電体(図示せず)と、正極集電体の一面に形成された正極活物質層(図示せず)とを備える。正極集電体には、上述した非水電解質二次電池用負極10の集電体材料として公知のものを用いることができる。つまり、正極集電体は、例えば、アルミニウム、ニッケル、銅、鉄、ステンレス鋼(SUS)、チタン等で形成されていてもよい。正極集電体は、特に、電子伝導性、電池作動電位という観点から、アルミニウムであることが好ましい。
(Positive electrode for non-aqueous electrolyte secondary battery)
The
正極活物質層は、正極活物質とバインダとを少なくとも含み、正極集電体と直に接している。また、正極活物質層は、導電助剤を含んでいてもよい。正極活物質層に含まれる正極活物質は、特にリチウムの吸蔵放出が可能な材料であれば限定されず、非水電解質二次電池であるリチウムイオン二次電池に通常用いられる正極活物質を適宜採用することができる。
具体的には、正極活物質として、リチウム-マンガン複合酸化物(LiMn2O4など)、リチウム-ニッケル複合酸化物(LiNiO2など)、リチウム-コバルト複合酸化物(LiCoO2など)、リチウム-鉄複合酸化物(LiFeO2など)、リチウム-ニッケル-マンガン複合酸化物(LiNi0.5Mn0.5O2など)、リチウム-ニッケル-コバルト複合酸化物(LiNi0.8Co0.2O2など)、リチウム-遷移金属リン酸化合物(LiFePO4など)、又は、リチウム-遷移金属硫酸化合物(LixFe2(SO4)3など)が挙げられる。これら正極活物質は、それぞれ単独で正極活物質層に含まれても、あるいは2種以上の混合物の形態で含まれてもよい。
The positive electrode active material layer includes at least a positive electrode active material and a binder, and is in direct contact with the positive electrode current collector. Further, the positive electrode active material layer may contain a conductive auxiliary. The positive electrode active material contained in the positive electrode active material layer is not particularly limited as long as it is a material capable of inserting and extracting lithium, and a positive electrode active material generally used for a lithium ion secondary battery that is a nonaqueous electrolyte secondary battery may be appropriately used. Can be adopted.
Specifically, lithium-manganese composite oxides (such as LiMn 2 O 4 ), lithium-nickel composite oxides (such as LiNiO 2 ), lithium-cobalt composite oxides (such as LiCoO 2 ), Iron composite oxide (such as LiFeO 2 ), lithium-nickel-manganese composite oxide (such as LiNi 0.5 Mn 0.5 O 2 ), lithium-nickel-cobalt composite oxide (such as LiNi 0.8 Co 0.2 O 2 ), lithium-transition metal A phosphoric acid compound (such as LiFePO 4 ) or a lithium-transition metal sulfate compound (such as Li x Fe 2 (SO 4 ) 3 ) can be used. Each of these positive electrode active materials may be included alone in the positive electrode active material layer, or may be included in the form of a mixture of two or more.
以下、本発明の実施例および比較例を記載する。
[主バインダの作製]
水92.54gに、ポリアクリル酸ナトリウム(日本触媒社製、質量平均分子量500万)4.96gを加え、攪拌翼としてディスクタービン翼を取り付けたディスパで攪拌した。続いて、この高分子溶液に、アジリジン系化合物(日本触媒社製、PZ-33)の10倍希釈水溶液0.15gを加えて、20分間攪拌した。続いて、塩化カルシウムの100倍希釈水溶液2.34gを加えてさらに攪拌した。これにより、濃度が5質量%の架橋ポリアクリル酸ナトリウム水溶液を得た。
Hereinafter, Examples and Comparative Examples of the present invention will be described.
[Preparation of main binder]
To 96.54 g of water, 4.96 g of sodium polyacrylate (manufactured by Nippon Shokubai Co., Ltd., mass average molecular weight: 5,000,000) was added, and the mixture was stirred by a disper equipped with a disk turbine blade as a stirring blade. Subsequently, 0.15 g of a 10-fold diluted aqueous solution of an aziridine compound (Nippon Shokubai Co., Ltd., PZ-33) was added to the polymer solution, followed by stirring for 20 minutes. Subsequently, 2.34 g of a 100-fold diluted aqueous solution of calcium chloride was added, followed by further stirring. Thereby, a crosslinked sodium polyacrylate aqueous solution having a concentration of 5% by mass was obtained.
[補助バインダ]
実施例1で使用する補助バインダAとして、質量平均分子量が5000であるポリ(エチルアクリレート-アクリル酸)を用意した。補助バインダAは、アクリル酸エチルエステルとアクリル酸との共重合体である。すなわち、補助バインダAは、前述の第一の共重合体(補助バインダ(1))であり、アクリル酸がエチレン性不飽和カルボン酸化合物(a1)に相当し、エチルアクリレートが化1でn=2のエチレン性不飽和化合物(b)に相当する。補助バインダA(共重合体)の単量体配合率は、モル比で、アクリル酸:アクリル酸エチルエステル=50:50である。
[Auxiliary binder]
As the auxiliary binder A used in Example 1, poly (ethyl acrylate-acrylic acid) having a mass average molecular weight of 5000 was prepared. The auxiliary binder A is a copolymer of ethyl acrylate and acrylic acid. That is, the auxiliary binder A is the above-mentioned first copolymer (auxiliary binder (1)), in which acrylic acid corresponds to the ethylenically unsaturated carboxylic acid compound (a1) and ethyl acrylate is This corresponds to 2 ethylenically unsaturated compounds (b). The monomer mixing ratio of the auxiliary binder A (copolymer) is acrylic acid: ethyl acrylate = 50: 50 in molar ratio.
実施例2で使用する補助バインダBとして、質量平均分子量が5000であるポリメタクリル酸を用意した。すなわち、補助バインダBは、前述の補助バインダ(2)であり、単量体であるメタクリル酸が、化2でn=1のエチレン性不飽和カルボン酸化合物(a2)に相当する。
実施例3で使用する補助バインダCとして、質量平均分子量が5000であるポリ(アクリル酸-メタクリル酸)を用意した。補助バインダCは、アクリル酸とメタクリル酸との共重合体である。すなわち、この補助バインダは、前述の第二の共重合体(補助バインダ(3))であり、アクリル酸がエチレン性不飽和カルボン酸化合物(a3)に相当し、メタクリル酸が化2でn=1のエチレン性不飽和カルボン酸化合物(a2)に相当する。補助バインダC(共重合体)の単量体配合率は、モル比で、アクリル酸:メタクリル酸=20:80である。
As the auxiliary binder B used in Example 2, polymethacrylic acid having a weight average molecular weight of 5000 was prepared. That is, the auxiliary binder B is the above-mentioned auxiliary binder (2), and the methacrylic acid as a monomer corresponds to the ethylenically unsaturated carboxylic acid compound (a2) where n = 1 in Chemical Formula 2.
As an auxiliary binder C used in Example 3, poly (acrylic acid-methacrylic acid) having a mass average molecular weight of 5000 was prepared. The auxiliary binder C is a copolymer of acrylic acid and methacrylic acid. That is, this auxiliary binder is the above-mentioned second copolymer (auxiliary binder (3)), in which acrylic acid corresponds to the ethylenically unsaturated carboxylic acid compound (a3), and methacrylic acid is This corresponds to 1 ethylenically unsaturated carboxylic acid compound (a2). The monomer mixing ratio of the auxiliary binder C (copolymer) is acrylic acid: methacrylic acid = 20: 80 in molar ratio.
[負極スラリの作製]
(実施例1)
得られた架橋ポリアクリル酸ナトリウム水溶液(主バインダの水溶液)26.82gに、水6.48gを加えて、攪拌翼としてディスクタービン翼を取り付けたディスパで攪拌した。続いて、上述の補助バインダAを0.07g加えてさらに攪拌した。次に、Si粒子(平均粒径200nm)4.71gとアセチレンブラック0.94gと気相成長炭素繊維0.94を加えて攪拌した。続いて、フィルミックス(プライミクス(株)の登録商標)を用いて本分散し、負極スラリを得た。
[Preparation of negative electrode slurry]
(Example 1)
6.48 g of water was added to 26.82 g of the obtained aqueous solution of crosslinked sodium polyacrylate (aqueous solution of the main binder), and the mixture was stirred with a disper equipped with a disk turbine blade as a stirring blade. Subsequently, 0.07 g of the above-mentioned auxiliary binder A was added and further stirred. Next, 4.71 g of Si particles (average particle diameter 200 nm), 0.94 g of acetylene black and 0.94 of vapor grown carbon fiber were added and stirred. Subsequently, the mixture was fully dispersed using Fillmix (registered trademark of Primix Co., Ltd.) to obtain a negative electrode slurry.
(実施例2)
補助バインダAに代えて上述の補助バインダBを同じ量だけ用いた。これ以外は実施例1と同じ方法で負極スラリを得た。
(実施例3)
補助バインダAに代えて上述の補助バインダCを同じ量だけ用いた。これ以外は実施例1と同じ方法で負極スラリを得た。
(Example 2)
The same amount of the above-mentioned auxiliary binder B was used in place of the auxiliary binder A. Except for this, a negative electrode slurry was obtained in the same manner as in Example 1.
(Example 3)
The same amount of the above-mentioned auxiliary binder C was used in place of the auxiliary binder A. Except for this, a negative electrode slurry was obtained in the same manner as in Example 1.
(比較例1)
得られた架橋ポリアクリル酸ナトリウム水溶液(主バインダの水溶液)26.82gに、水6.45gを加えて、攪拌翼としてディスクタービン翼を取り付けたディスパで攪拌した。続いて、濃度が50質量%のアクリル酸マレイン酸共重合体水溶液0.14gを加えて、さらに攪拌した。これ以外は実施例1と同じ方法で負極スラリを得た。
(Comparative Example 1)
6.45 g of water was added to 26.82 g of the obtained aqueous solution of crosslinked sodium polyacrylate (aqueous solution of the main binder), and the mixture was stirred with a disper equipped with a disk turbine blade as a stirring blade. Subsequently, 0.14 g of an aqueous solution of acrylic acid / maleic acid copolymer having a concentration of 50% by mass was added, and the mixture was further stirred. Except for this, a negative electrode slurry was obtained in the same manner as in Example 1.
[負極の作製]
実施例1、実施例2、実施例3、および比較例1で得られた各負極スラリを、厚さ12μmの銅箔からなる各集電体に、1.0mg/cm2の目付量になるようにドクターブレードにて塗布した後、80℃で30分間予備乾燥した。次に、乾燥した負極スラリ層を有する集電体を、直径15mmの円板状に打ち抜き、105℃で5時間減圧乾燥を行った。これにより、負極用電極をそれぞれ得た。
[Preparation of negative electrode]
Each of the negative electrode slurries obtained in Example 1, Example 2, Example 3, and Comparative Example 1 was applied to each current collector made of a copper foil having a thickness of 12 μm to have a basis weight of 1.0 mg / cm 2. And then preliminarily dried at 80 ° C. for 30 minutes. Next, the current collector having the dried negative electrode slurry layer was punched into a disk having a diameter of 15 mm, and dried under reduced pressure at 105 ° C. for 5 hours. Thereby, the negative electrode was obtained.
[セル作製と充放電評価]
上述の実施例1、実施例2、実施例3、および比較例1の各電極である負極とLi極を用いて、コインセルを作製した。コインセルは2032型を使用した。Li極は、直径18mmの円板状である。コインセルの基本構成は、各電極、Li極、およびセパレータ(旭化成、ハイポア ND525)とした。電解液は、エチレンカーボネート(EC)とジエチルカーボネート(DEC)とを質量比で3:7に混合した溶液に、LiPF6を1Mとなるように加えたものに、さらにフルオロエチレンカーボネート(FEC)を10質量%となるように加えたものを使用した。
[Cell fabrication and charge / discharge evaluation]
A coin cell was manufactured using the negative electrode and the Li electrode, which are the electrodes of Example 1, Example 2, Example 3, and Comparative Example 1 described above. The coin cell used was type 2032. The Li pole has a disk shape with a diameter of 18 mm. The basic configuration of the coin cell was each electrode, Li electrode, and separator (Asahi Kasei, Hypore ND525). The electrolytic solution was prepared by adding LiPF 6 to a solution obtained by mixing ethylene carbonate (EC) and diethyl carbonate (DEC) at a mass ratio of 3: 7 to 1 M, and further adding fluoroethylene carbonate (FEC). What was added so that it might be set to 10 mass% was used.
作製したコインセルを用いて充放電評価を行なった。初回充放電は、電流密度が充電および放電ともに160mA/g、電圧範囲が0.01V~1.2Vの条件で行った。これに続いて、電流密度が充電および放電ともに1600mA/g、電圧範囲が0.03V~1.0Vの条件で、繰り返し充放電を行った。
繰り返し充放電によるセルの容量変化を図3にグラフで示す。また、繰り返し充放電回数が1サイクルから5サイクルまでの、各コインセルのクーロン効率を表1に示す。
Charge / discharge evaluation was performed using the manufactured coin cell. The first charge / discharge was performed under the conditions that the current density was 160 mA / g for both charge and discharge, and the voltage range was 0.01 V to 1.2 V. Subsequently, charging and discharging were repeatedly performed under the conditions of a current density of 1600 mA / g for both charging and discharging and a voltage range of 0.03 V to 1.0 V.
FIG. 3 is a graph showing the change in cell capacity due to repeated charging and discharging. Table 1 shows the coulomb efficiencies of the coin cells when the number of times of repetitive charge / discharge is 1 cycle to 5 cycles.
図3から分かるように、実施例1、実施例2、および実施例3のコインセルは、比較例1のコインセルと比べると容量変化が小さい。これは、前述の(1)(2)(3)を満たす補助バインダA、B、Cを使用することにより、Si表面に安定した皮膜が形成されたためであると考えられる。さらに、表1から分かるように、実施例1、実施例2、および実施例3のコインセルは、比較例1のコインセルよりもクーロン効率が高い値を示した。 分 か る As can be seen from FIG. 3, the coin cells of Example 1, Example 2, and Example 3 have a smaller change in capacity than the coin cell of Comparative Example 1. This is considered to be because a stable film was formed on the Si surface by using the auxiliary binders A, B, and C satisfying the above (1), (2), and (3). Furthermore, as can be seen from Table 1, the coin cells of Example 1, Example 2, and Example 3 exhibited values higher in Coulomb efficiency than the coin cell of Comparative Example 1.
また、初回クーロン効率は、実施例1では80%、実施例2では79%、実施例3では78%、比較例1では75%であった。これは、補助バインダA,B,Cによって、活物質であるSi粒子の表面に安定した皮膜が形成され、Li消費が抑えられたためと考えられる。 初 回 Further, the initial coulomb efficiency was 80% in Example 1, 79% in Example 2, 78% in Example 3, and 75% in Comparative Example 1. This is probably because the auxiliary binders A, B, and C formed a stable film on the surface of the Si particles as the active material, and suppressed Li consumption.
本発明の一態様の非水電解質二次電池用負極バインダを含む合剤層を有する負極は、各種携帯用電子機器の電源、また、高エネルギー密度が求められる電気自動車等の駆動用蓄電池、さらに、ソーラーエネルギーや風力発電等の各種エネルギーの蓄電装置、あるいは家庭用電気器具の蓄電源等の電極に用いられる。 A negative electrode having a mixture layer containing a negative electrode binder for a nonaqueous electrolyte secondary battery of one embodiment of the present invention is a power source for various portable electronic devices, and a storage battery for driving an electric vehicle or the like in which high energy density is required. It is used as a power storage device for various energies such as solar energy and wind power, or as an electrode for a storage power source of household electric appliances.
10 非水電解質二次電池用負極
12 集電体
13 合剤層
20 非水電解質二次電池用正極
30 電解質層
100 非水電解質二次電池
Claims (5)
質量平均分子量が100万以上500万以下であり、繰り返し単位がエチレン性不飽和カルボン酸化合物であるポリマーからなる主バインダと、
質量平均分子量が1000以上1万以下のポリマーである補助バインダと、
を含み、
前記補助バインダは、
(1)エチレン性不飽和カルボン酸化合物(a1)と、アルキル部位(CnH2n+1-)の炭素数nが1以上10以下であるアルキルカルボン酸エステル基を含む下記の化1に示すエチレン性不飽和化合物(b)と、を繰り返し単位中に含む第一の共重合体、
(2)カルボキシ基のα炭素上に、炭素数nが1以上10以下であるアルキル部位(CnH2n+1-)を有する、下記の化2に示すエチレン性不飽和カルボン酸化合物(a2)を、繰り返し単位中に含む重合体、
および
(3)前記エチレン性不飽和カルボン酸化合物(a2)以外のエチレン性不飽和カルボン酸化合物(a3)と、前記エチレン性不飽和カルボン酸化合物(a2)と、を繰り返し単位中に含む第二の共重合体
の少なくともいずれかからなる非水電解質二次電池用負極バインダ。
A main binder comprising a polymer having a mass average molecular weight of 1,000,000 or more and 5,000,000 or less and a repeating unit being an ethylenically unsaturated carboxylic acid compound,
An auxiliary binder which is a polymer having a weight average molecular weight of 1,000 or more and 10,000 or less,
Including
The auxiliary binder is
(1) Formula 1 below containing an ethylenically unsaturated carboxylic acid compound (a1) and an alkyl carboxylic acid ester group having an alkyl moiety (C n H 2n + 1- ) having 1 to 10 carbon atoms n. An ethylenically unsaturated compound (b), and a first copolymer containing a repeating unit thereof,
(2) An ethylenically unsaturated carboxylic acid compound (a2) having an alkyl moiety (C n H 2n + 1- ) having 1 to 10 carbon atoms on the α-carbon of the carboxy group, ), A polymer containing a repeating unit,
and
(3) The ethylenically unsaturated carboxylic acid compound (a3) other than the ethylenically unsaturated carboxylic acid compound (a2), and the ethylenically unsaturated carboxylic acid compound (a2), the second unit containing in the repeating unit A negative electrode binder for a non-aqueous electrolyte secondary battery comprising at least one of a copolymer.
前記第二の共重合体の単量体配合率は、前記エチレン性不飽和カルボン酸化合物(a3)が20モル%以上90モル%以下、前記エチレン性不飽和カルボン酸化合物(a2)が10モル%以上80モル%以下である請求項1記載の非水電解質二次電池用負極バインダ。 The monomer blending ratio of the first copolymer is 20 mol% or more and 90 mol% or less of the ethylenically unsaturated carboxylic acid compound (a1) and 10 mol% or more of the ethylenically unsaturated compound (b). 80 mol% or less,
The monomer blending ratio of the second copolymer is such that the ethylenically unsaturated carboxylic acid compound (a3) is 20 mol% or more and 90 mol% or less, and the ethylenically unsaturated carboxylic acid compound (a2) is 10 mol%. 2. The negative electrode binder for a non-aqueous electrolyte secondary battery according to claim 1, wherein the amount of the binder is not less than 80% by mole.
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