WO2020000380A1 - 半导体结构及其形成方法 - Google Patents
半导体结构及其形成方法 Download PDFInfo
- Publication number
- WO2020000380A1 WO2020000380A1 PCT/CN2018/093694 CN2018093694W WO2020000380A1 WO 2020000380 A1 WO2020000380 A1 WO 2020000380A1 CN 2018093694 W CN2018093694 W CN 2018093694W WO 2020000380 A1 WO2020000380 A1 WO 2020000380A1
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- layer
- bonding
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- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/93—Batch processes
- H01L2224/94—Batch processes at wafer-level, i.e. with connecting carried out on a wafer comprising a plurality of undiced individual devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2225/00—Details relating to assemblies covered by the group H01L25/00 but not provided for in its subgroups
- H01L2225/03—All the devices being of a type provided for in the same main group of the same subclass of class H10, e.g. assemblies of rectifier diodes
- H01L2225/04—All the devices being of a type provided for in the same main group of the same subclass of class H10, e.g. assemblies of rectifier diodes the devices not having separate containers
- H01L2225/065—All the devices being of a type provided for in the same main group of the same subclass of class H10
- H01L2225/06503—Stacked arrangements of devices
- H01L2225/06513—Bump or bump-like direct electrical connections between devices, e.g. flip-chip connection, solder bumps
Definitions
- the present invention relates to the field of semiconductor technology, and in particular, to a semiconductor structure and a method for forming the same.
- two or more wafers formed with semiconductor devices are usually bonded by a wafer bonding technology to improve the integration of the chip.
- a wafer bonding technology In the existing wafer bonding technology, a bonding film is formed on a wafer bonding surface, and wafer bonding is achieved by bonding the surface of the bonding film between two wafers.
- silicon oxide and silicon nitride films are generally used as bonding films, and the bonding strength is insufficient, which causes defects to easily occur during the process, and the product yield is affected.
- a metal connection structure is also formed in the bonding film.
- the metal connection structure is prone to diffusion at the bonding interface, which affects product performance.
- the technical problem to be solved by the present invention is to provide a semiconductor structure and a method for forming the same to improve the bonding quality.
- the present invention provides a semiconductor structure including: a first substrate; a first adhesion layer on a surface of the first substrate; a first buffer layer on a surface of the first adhesion layer; The first bonding layer on the surface of the first buffer layer is denser than the first adhesive layer and the first buffer layer.
- the materials of the first bonding layer and the first buffer layer are both dielectric materials containing element C, and the atomic concentration of C in the first bonding layer is greater than that in the first buffer layer. Atomic concentration of C.
- the atomic concentration of C in the first bonding layer is greater than 35%, and the atomic concentration of C in the first buffer layer is 0-50%.
- the atomic concentration of C in the first bonding layer increases as the thickness of the first bonding layer increases; the atomic concentration of C in the first buffer layer increases with the first buffer layer The thickness increases.
- the material of the first adhesion layer includes at least one of silicon nitride, silicon oxynitride, and silicon oxide.
- the material of the first bonding layer further includes Si and N.
- the material of the first buffer layer further includes Si and N.
- the thickness of the first adhesion layer is The thickness of the first buffer layer is
- it further includes: a second substrate, a surface of the second substrate is formed with a second adhesive layer, a second buffer layer on the surface of the second adhesive layer, and a second buffer layer on the surface of the second buffer layer.
- the material of the second bonding layer is the same as that of the first bonding layer
- the material of the second buffer layer is the same as that of the first buffer layer
- the second adhesion layer is the same as the material of the first bonding layer.
- the material of the first adhesion layer is the same.
- it further includes: a first bonding pad penetrating through the first bonding layer, the first buffer layer, and the first adhesive layer; penetrating through the second bonding layer, the second bonding layer A buffer layer and a second bonding pad of the second adhesion layer; the first bonding pad and the second bonding pad are oppositely bonded and connected.
- a specific embodiment of the present invention further provides a method for forming a semiconductor structure, including: providing a first substrate; forming a first adhesive layer on a surface of the first substrate; Performing plasma bombardment to increase the density; forming a first buffer layer on the surface of the first adhesion layer; forming a first bonding layer on the surface of the first buffer layer, the first adhesion layer and the first The densities of the buffer layers are all greater than the densities of the first bonding layer.
- the first adhesion layer contains H bonds; in the plasma bombardment step, N-containing plasma is used for bombardment to reduce the content of the first adhesion layer. H key.
- the materials of the first bonding layer and the first buffer layer are both dielectric materials containing element C, and the atomic concentration of C in the first bonding layer is greater than that in the first buffer layer. Atomic concentration of C.
- the material of the first bonding layer further includes Si and N.
- the material of the first buffer layer further includes Si and N.
- the material of the first adhesion layer includes at least one of silicon nitride, silicon oxynitride, and silicon oxide.
- the thickness of the first adhesion layer is The thickness of the first buffer layer is
- a first adhesion layer and a first buffer layer are provided between the first substrate and the first bonding layer of the semiconductor structure of the present invention, and the density of the first adhesion layer and the first buffer layer is greater than that of the first bonding layer. It is denser, thereby improving the adhesion between the first adhesion layer and the first substrate, the first adhesion layer and the first buffer layer, and the first buffer layer and the first bonding layer, so as to avoid cracking.
- the first bonding layer can also have a strong bonding force on the bonding surface after bonding, and can block the diffusion of the metal material at the bonding interface, thereby improving the performance of the formed semiconductor structure.
- 1 to 4 are schematic structural diagrams of a process of forming a semiconductor structure according to an embodiment of the present invention.
- FIG. 5 is a schematic structural diagram of a semiconductor structure according to an embodiment of the present invention.
- FIG. 6 is a schematic structural diagram of a semiconductor structure according to an embodiment of the present invention.
- FIGS. 1 to 4 are schematic structural diagrams of a process of forming a semiconductor structure according to an embodiment of the present invention.
- a first substrate 100 is provided.
- the first substrate 100 includes a first semiconductor substrate 101 and a first device layer 102 formed on a surface of the first semiconductor substrate 101.
- the first semiconductor substrate 101 may be a single crystal silicon substrate, a Ge substrate, a SiGe substrate, an SOI or a GOI, etc .; according to the actual needs of the device, a suitable first semiconductor substrate 101 may be selected, which is not limited herein. .
- the first semiconductor substrate 101 is a single crystal silicon wafer.
- the first device layer 102 includes a semiconductor device formed on the semiconductor substrate 101, a metal interconnection structure connected to the semiconductor device, a dielectric layer covering the semiconductor device and the metal interconnection structure, and the like.
- the layer is usually silicon oxide, silicon nitride or silicon oxynitride.
- the first device layer 102 may have a multi-layer or single-layer structure.
- the first device layer 102 includes a dielectric layer and a 3D NAND structure formed in the dielectric layer.
- a first adhesion layer 202, a first buffer layer 203 on the surface of the first adhesion layer 202, and a first buffer layer 203 on the surface of the first buffer layer 203 are sequentially formed on the surface of the first substrate 100.
- a chemical vapor deposition process may be used to sequentially form the first adhesion layer 202, the first buffer layer 103, and the first bonding layer 201.
- the first adhesion layer 202, the first buffer layer 203, and the first bonding layer 201 are formed by a plasma enhanced chemical vapor deposition process.
- the material of the first adhesion layer 202 is a dielectric material having a density greater than that of the first bonding layer 201.
- the material of the first adhesive layer 202 may be at least one of silicon nitride, silicon oxynitride, and silicon oxide. Based on the reaction gas used in the chemical vapor deposition process and the requirements of specific products, the first adhesive layer 202
- the auxiliary layer 202 may also be doped with at least one of elements such as O, H, P, and F.
- a material of the first adhesion layer 202 is silicon nitride, and the first adhesion layer 202 is formed by a plasma enhanced chemical vapor deposition process.
- the reaction gases used include: SiH 4 and NH 3
- the flow ratio range of SiH 4 and NH 3 is (0.8 ⁇ 1.2): 1, and the RF power range is 150W ⁇ 300W.
- the first adhesion layer 202 having a higher density can be formed by adjusting process parameters in the deposition process.
- the method for forming the first adhesion layer 202 includes: forming an adhesion material layer on the surface of the first substrate 100 by a deposition process, and then performing plasma bombardment on the adhesion material layer, In order to reduce the content of H in the adhesion material layer, the density of the first adhesion layer 202 formed is increased.
- the plasma bombardment may use N-containing gas, such as N 2 , NH 3 and the like.
- the plasma bombardment may use N 2 as a plasma source, the radio frequency power is 500 W, and the bombardment time is 30 s.
- the plasma bombardment can remove H in the first adhesion layer 202, so that the unit area of the first adhesion layer 202 has more chemical bonds that can connect adjacent material layers, such as Si-, N-, etc., thereby improving the adhesion between the first adhesion layer 202, the first device layer 102, and the first buffer layer 203.
- the material of the first buffer layer 203 is a dielectric material containing element C.
- the first buffer layer 203 mainly includes Si, N, and C.
- the first buffer layer 203 may further include Si, N, O, H, P, F and other elements. At least one.
- the density of the first buffer layer 203 is greater than the density of the first bonding layer 201.
- the density of the first buffer layer 203 is the same as that of the first adhesion layer 202. The density is close to or the same.
- the material of the first buffer layer 203 can be silicon doped silicon nitride, carbon doped silicon oxynitride, nitrogen doped silicon oxycarbide, or the like. Because the first buffer layer 203 has a high density and a high density of chemical bonds at the interface with the first adhesion layer 202, it has a high adhesion with the first adhesion layer 202 Sex.
- the first buffer layer 203 is formed by a plasma enhanced chemical vapor deposition process, and the reaction gas used includes one of trimethylsilane or tetramethylsilane and NH 3 , trimethyl
- the flow ratio range of silane or tetramethylsilane to NH 3 is 1: (2 to 4), and the RF power range is 200W to 500W.
- the density of the first buffer layer 203 and the atomic concentration of C in the first buffer layer 203 can be adjusted by adjusting the deposition process parameters.
- the material of the first bonding layer 201 is a dielectric material containing element C, and the atomic concentration of C in the first bonding layer 201 is greater than the atomic concentration of C in the first buffer layer 203.
- the first bonding layer 201 mainly includes Si, N, and C.
- the first bonding layer 201 may further include Si, N, O, H, P, F and other elements. At least one.
- the material of the first bonding layer 201 may be silicon doped silicon nitride, carbon doped silicon oxynitride, nitrogen doped silicon oxycarbide, or the like.
- the composition of the first bonding layer 201 is close to or the same as that of the first buffer layer 203. Therefore, forming the first bonding layer 201 on the surface of the first buffer layer 203 can make the first bonding layer 201 A bonding layer 201 and the first buffer layer 203 have high adhesion. If the atomic concentration of C in the material layer is too high, the adhesion with other material layers will decrease. The atomic concentration of C in the first buffer layer 203 is smaller than the atomic concentration of C in the first bonding layer 201, compared with the formation of the first bonding layer 201 directly on the surface of the first bonding layer 202, The adhesion between the first buffer layer 203 and the first adhesion layer 202 is higher.
- the first bonding layer 201 is formed by a plasma enhanced chemical vapor deposition process, and a reaction gas used includes at least one of trimethylsilane or tetramethylsilane and NH 3 , three The flow ratio of methylsilane or tetramethylsilane to NH 3 ranges from (1.6 to 2.4): 1, and the radio frequency power ranges from 500W to 1100W.
- C in the first bonding layer 201 can effectively improve the bonding force between the first bonding layer 201 and other bonding layers during the bonding process.
- the atomic concentration of C in the first bonding layer 201 is greater than 35%.
- the atomic concentration of C in the first buffer layer 203 is smaller than the atomic concentration of C in the first bonding layer 201, so that the material structure of the first buffer layer 203 is more similar to that of the first adhesion layer 202. For close.
- the atomic concentration of C in the first buffer layer 203 is 0-50%.
- the first bonding layer 201 contains a higher concentration of the C element, the density of the first bonding layer 201 will be lower.
- the first bonding layer 201 and the A first adhesive layer 202 and a first buffer layer 203 having a higher density are formed between the first substrates 100, and the atomic concentration of C in the first buffer layer 203 is lower than that of C in the first bonding layer 201. Atomic concentration can improve adhesion between layers.
- the components of the first bonding layer 201 and the first adhesion layer 202 can be adjusted. Concentration, adjust the adhesion between the material layers and the dielectric constant.
- process parameters may be gradually adjusted so that the first The component concentration in an adhesion layer 202 gradually changes, so that the material components on both sides of the interface between the first device layer 102 and the first adhesion layer 202 are close.
- the parameters of the deposition process are adjusted to make the Si in the first adhesion layer 202 Atomic concentration gradually changes as the thickness of the first adhesive layer 202 increases.
- the concentration of other components in the first adhesion layer 202 may be adjusted according to different surface materials of the first device layer 102.
- the deposition process parameters may be kept unchanged, so that the atomic concentration of each element in the first adhesion layer 202 is maintained at different thickness positions. Consistent.
- process parameters may be gradually adjusted so that the first The component concentration in the buffer layer 203 gradually changes, so that the material components on both sides of the interface between the first buffer layer 203 and the first adhesion layer 202 are close.
- the parameters of the deposition process are adjusted so that the atomic concentration of C varies with the thickness of the first buffer layer 203. Increase and gradually increase.
- the atomic concentration of C may be gradually decreased as the thickness of the first buffer layer 203 is increased, or gradually increased and then gradually decreased.
- the deposition process parameters are kept unchanged, so that the atomic concentration of each element in the first buffer layer 203 is kept consistent at different thickness positions.
- the process parameters can be gradually adjusted so that the first The component concentration in a bonding layer 201 gradually changes, so that the material components on both sides of the interface between the first bonding layer 201 and the first buffer layer 203 are close.
- the parameters of the deposition process are adjusted so that the atomic concentration of C follows the first bonding The thickness of the layer 201 gradually increases.
- the atomic concentration of C may be gradually decreased as the thickness of the first bonding layer 201 is increased, or gradually increased and then gradually decreased.
- the deposition process parameters are kept unchanged, so that the elements in the first bonding layer 201 are kept consistent at different thickness positions.
- the thickness of the first adhesion layer 202 is The thickness of the first buffer layer 203 is
- the thickness of the first bonding layer 201 is greater than the thickness of the first adhesion layer 202 and the first buffer layer 203, so as to ensure that the first bonding layer 201 is bonded to other bonds.
- the first bonding layer 201 has a sufficient bonding thickness.
- the thickness of the first bonding layer 201 is greater than
- the first bonding layer 201 may further include two or more sub-bonding layers stacked.
- the materials of different sub-bond layers may be the same or different.
- first adhesion layer and a first buffer layer between the first substrate and the first bonding layer of the semiconductor structure in the above specific embodiment.
- the first adhesion layer and the first buffer layer have a higher density than the first bond.
- the bonding layer is dense, thereby improving the adhesion between the first adhesion layer and the first substrate, and the adhesion between the first buffer layer and the first bonding layer; and the first buffer layer and the first An adhesion layer has a high density, and the first buffer layer and the first adhesion layer also have a high adhesion force, which can avoid problems such as breakage of the semiconductor structure.
- the first bonding layer can also have a strong bonding force on the bonding surface after bonding, and can block the diffusion of the metal material at the bonding interface, thereby improving the performance of the formed semiconductor structure.
- the method further includes: providing a second substrate 300; forming a second adhesive layer 402 on a surface of the second substrate 300, and a first adhesive layer 402 on a surface of the second adhesive layer 402.
- the second substrate 300 includes a second semiconductor substrate 301 and a second device layer 302 on a surface of the second semiconductor substrate 201.
- the material of the second adhesion layer 402 is a dielectric material with a density greater than that of the second bonding layer 401.
- the material of the second adhesion layer 402 may be at least one of silicon nitride, silicon oxynitride, and silicon oxide. Based on the reaction gas used in the chemical vapor deposition process and the needs of specific products, the second adhesion layer
- the additional layer 402 may further include at least one of O, H, P, and F elements.
- the material of the second buffer layer 403 is a dielectric material having a density greater than that of the second buffer layer 403.
- the material of the second buffer layer 403 is a dielectric material containing element C.
- the second buffer layer 403 mainly includes Si, N, and C.
- the second buffer layer 403 may further contain Si, N, O, H, P, F and other elements. At least one.
- the material of the second bonding layer 401 is a dielectric material containing element C, and the atomic concentration of C in the first bonding layer 201 is greater than the atomic concentration of C in the first buffer layer 203.
- the second bonding layer 401 mainly includes Si, N, and C.
- the second bonding layer 401 may be doped with Si, N, O, H, P, F, etc. based on the reaction gas used in the chemical vapor deposition process and the needs of specific products. At least one of the elements. If the atomic concentration of C in the material layer is too high, the adhesion with other material layers will decrease.
- the atomic concentration of C in the second buffer layer 403 is smaller than the atomic concentration of C in the second bonding layer 401, and compared with forming the second bonding layer 401 directly on the surface of the second bonding layer 402, The adhesion between the second buffer layer 403 and the second adhesion layer 402 is higher.
- a chemical vapor deposition process is used to sequentially form the second adhesion layer 402, the second buffer layer 403, and the second bonding layer 401 on the surface of the second device layer 302.
- the second adhesive layer 402, the second buffer layer 403, and the second bonding layer 401 please refer to the first adhesive layer 202, the first buffer layer 203, and The description of the first bonding layer 201 is not repeated here.
- the material, structure, and formation method of the second adhesion layer 402 and the first adhesion layer 202 are the same; the materials, structure, and formation of the second buffer layer 403 and the first buffer layer 203 The methods are the same, and the materials, structures, and forming methods of the second bonding layer 401 and the first bonding layer 201 are the same.
- the thickness of the second adhesion layer 402 is The thickness of the second buffer layer 403 is The thickness of the second bonding layer 401 is greater than
- the surfaces of the second bonding layer 401 and the first bonding layer 201 are relatively bonded and fixed.
- the second bonding layer 401 and the first bonding layer 201 both containing C, part C is present in the form of -CH 3, -CH 3 more susceptible to oxidation is -OH, and is formed in the Si-O bonding process Bonding, so that more silicon-oxygen bonds can be formed at the bonding interface, thereby forming a stronger bonding force.
- a bonding force between the second bonding layer 401 and the first bonding layer 201 is greater than 2 J / M 2 .
- a bonding layer containing no C is used for bonding, and the bonding force is usually less than 1.5 J / M 2 .
- the first substrate 100 is a substrate on which a 3D NAND memory structure is formed
- the second substrate 200 is a substrate on which a peripheral circuit is formed.
- the above-mentioned adhesion layer and bonding layer may also be formed on both side surfaces of the substrate to achieve multilayer bonding.
- the method further includes: forming a first bonding pad 501 penetrating through the first bonding layer 201, the first buffer layer 203, and the first adhesive layer 202; The second bonding pad 502 of the second bonding layer 401, the second buffer layer 403, and the second adhesion layer 402; the surface of the second bonding layer 401 is opposite to the surface of the first bonding layer 201 While the bonding is fixed, the first bonding pad 501 and the second bonding pad 502 are oppositely bonded to each other.
- the first bonding pad 501 and the second bonding pad 502 may be connected to a semiconductor device and a metal interconnection layer in the first device layer 102 and the second device layer 302, respectively.
- the method for forming the first bonding pad 501 includes: patterning the first bonding layer 201, the first buffer layer 203, and the first adhesion layer 202 to form a through-the-first bonding layer 201, Openings of the first buffer layer 203 and the first adhesion layer 202; metal materials are filled in the openings, and planarization is performed to form a first bonding pad 501 filling the openings.
- the same method is used to form the second bonding pad 502 in the second bonding layer 401, the second buffer layer 403, and the second adhesion layer 402. Bonding the first bonding pad 501 and the second bonding pad 502 to each other can realize the electrical connection between the semiconductor devices in the first device layer 102 and the second device layer 302.
- the materials of the first bonding pad 501 and the second bonding pad 502 may be metal materials such as Cu and W.
- the first bonding layer 201 and the first bonding layer 401 contain C, which can effectively block the material of the first bonding pad 501 and the second bonding pad 502 from diffusing at the bonding interface, thereby improving the Performance of semiconductor structures.
- an adhesion layer is formed on the substrate surface, a buffer layer is formed on the surface of the adhesion layer, and a bonding layer is formed on the surface of the buffer layer.
- the density of the adhesion layer and the buffer layer is greater than that of the bonding layer. Density, thereby improving the adhesion between the adhesion layer, the buffer layer, the substrate, and the bonding layer, and the bonding layer can also have a strong bonding force on the bonding surface after bonding, which can block the metal material from Diffusion of the bonding interface, thereby improving the performance of the formed semiconductor structure.
- the method for forming a semiconductor structure according to the above specific embodiment is also used for multi-piece substrate bonding.
- a third substrate 600 is further provided, and a third adhesion layer 702, a third buffer layer 703, and a third substrate are sequentially formed on one side surface of the third substrate 600.
- the surface is relatively bonded and fixed, and the fourth bonding layer 801 and the second bonding layer 401 are surface-bonded and fixed to form a three-layer bonding structure.
- materials, structures and formation methods of 701 and the fourth bonding layer 801 please refer to the materials, structures, and formation methods of the first adhesion layer 202, the first buffer layer 203, and the first bonding layer 201 in the above specific embodiments, respectively. , Will not repeat them here.
- the method for forming the semiconductor structure further includes: forming a third bonding pad 704 penetrating the third bonding layer 701, the third buffer layer 703, and the third adhesive layer 702 to form a penetrating layer.
- the fourth bonding pad 804 of the fourth bonding layer 801, the fourth buffer layer 803, and the fourth adhesive layer 802 is connected to the third bonding pad 704 and the first bonding pad 501 to bond the The fourth bonding pad 804 is bonded to the second bonding pad 502.
- the above method can also be used to form a bonding structure with more than four layers.
- the type of semiconductor device in each substrate in the semiconductor structure is not limited to the given embodiment. Except for 3D NAND, it may be a CMOS circuit, a CIS circuit, or a TFT circuit. and many more.
- a specific embodiment of the present invention also provides a semiconductor structure.
- FIG. 2 is a schematic structural diagram of a semiconductor structure according to an embodiment of the present invention.
- the semiconductor structure includes: a first substrate 100; a first adhesion layer 202 on a surface of the first substrate 100; a first buffer layer 203 on a surface of the first adhesion layer 202; The first bonding layer 201 on the surface of the buffer layer 203.
- the first substrate 100 includes a first semiconductor substrate 101 and a first device layer 102 formed on a surface of the first semiconductor substrate 101.
- the first semiconductor substrate 101 may be a single crystal silicon substrate, a Ge substrate, a SiGe substrate, an SOI or a GOI, etc .; according to the actual needs of the device, a suitable first semiconductor substrate 101 may be selected, which is not limited herein. .
- the first semiconductor substrate 101 is a single crystal silicon wafer.
- the first device layer 102 includes a semiconductor device formed on the semiconductor substrate 101, a metal interconnection structure connected to the semiconductor device, a dielectric layer covering the semiconductor device and the metal interconnection structure, and the like.
- the first device layer 102 may have a multi-layer or single-layer structure.
- the first device layer 102 includes a dielectric layer and a 3D NAND structure formed in the dielectric layer.
- the material of the first adhesion layer 202 is a dielectric material having a density greater than that of the first bonding layer 201.
- the material of the first adhesive layer 202 may be at least one of silicon nitride, silicon oxynitride, and silicon oxide. Based on the reaction gas used in the chemical vapor deposition process and the requirements of specific products, the first adhesive layer 202
- the auxiliary layer 202 may also be doped with at least one of elements such as O, H, P, and F.
- the first adhesion layer 202 is SiN with high density.
- the material of the first buffer layer 203 is a dielectric material containing element C.
- the first buffer layer 203 mainly includes Si, N, and C.
- the first buffer layer 203 may be doped with elements such as Si, N, O, H, P, and F. At least one of.
- the density of the first buffer layer 203 is greater than the density of the first bonding layer 201, and the density of the first buffer layer 203 is the same as that of the first adhesion layer 202. The density is close or the same.
- the material of the first buffer layer 203 can be silicon doped silicon nitride, carbon doped silicon oxynitride, nitrogen doped silicon oxycarbide, or the like. Because the first buffer layer 203 has a high density and a high density of chemical bonds at the interface with the first adhesion layer 202, it has a high adhesion with the first adhesion layer 202 Sex.
- the material of the first bonding layer 201 is a dielectric material containing a C element.
- the atomic concentration of C in the first bonding layer 201 is greater than the atomic concentration of C in the first buffer layer 203.
- the first bonding layer 201 mainly includes Si, N, and C.
- the first bonding layer 201 may be doped with Si, N, O, H, P, F, etc. based on the reaction gas used in the chemical vapor deposition process and the needs of specific products. At least one of the elements.
- the material of the first bonding layer 201 may be silicon doped silicon nitride, carbon doped silicon oxynitride, nitrogen doped silicon oxycarbide, or the like.
- the composition of the first bonding layer 201 is close to or the same as that of the first buffer layer 203. Therefore, the first bonding layer 201 is located on the surface of the first buffer layer 203, so that the first bonding layer 201 A bonding layer 201 and the first buffer layer 203 have high adhesion. If the atomic concentration of C in the material layer is too high, the adhesion with other material layers will decrease. The atomic concentration of C in the first buffer layer 203 is smaller than the atomic concentration of C in the first bonding layer 201, compared with the formation of the first bonding layer 201 directly on the surface of the first bonding layer 202, The adhesion between the first buffer layer 203 and the first adhesion layer 202 is higher.
- C in the first bonding layer 201 can effectively improve the bonding force between the first bonding layer 201 and other bonding layers during the bonding process.
- the atomic concentration of C in the first bonding layer 201 is greater than 35%.
- the atomic concentration of C in the first buffer layer 203 is smaller than the atomic concentration of C in the first bonding layer 201, so that the material structure of the first buffer layer 203 is more similar to that of the first adhesion layer 202. For close.
- the atomic concentration of C in the first buffer layer 203 is 0-50%.
- the first bonding layer 201 contains a higher concentration of the C element, the density of the first bonding layer 201 will be lower.
- the first bonding layer 201 and the A first adhesive layer 202 and a first buffer layer 203 having a higher density are formed between the first substrates 100, and the atomic concentration of C in the first buffer layer 203 is lower than that of C in the first bonding layer 201. Atomic concentration can improve adhesion between layers.
- the component concentration in the first adhesion layer 202 gradually changes with the thickness, so that the first Material components on both sides of the interface between the device layer 102 and the first adhesion layer 202 are close.
- the atomic concentration of Si in the first adhesion layer 202 gradually changes as the thickness of the first adhesion layer 202 increases.
- the concentration of other components in the first adhesion layer 202 may also vary with thickness.
- the atomic concentration of each element in the first adhesion layer 202 may also be kept consistent at different thickness positions.
- the material composition on both sides of the interface between the first buffer layer 203 and the first adhesion layer 202 is close to .
- the atomic concentration of C in the first buffer layer 203 gradually increases as the thickness of the first buffer layer 203 increases.
- the atomic concentration of C in the first buffer layer 203 decreases gradually as the thickness of the first buffer layer 203 increases, or gradually increases and then gradually decreases.
- the atomic concentration of each element in the first buffer layer 203 is kept consistent at different thickness positions.
- the component concentration in the first bonding layer 201 may also gradually change with the thickness, so that the first The material composition on both sides of the interface between the bonding layer 201 and the first buffer layer 203 is close.
- the C atom concentration in the first bonding layer 201 gradually increases as the thickness of the first bonding layer 201 increases.
- the atomic concentration of C in the first bonding layer 201 gradually decreases as the thickness of the first bonding layer 201 increases, or gradually increases first and then gradually decreases.
- each element in the first bonding layer 201 remains consistent at different thickness positions, and has a uniformly distributed atomic concentration.
- the thickness of the first adhesive layer 202 and the first buffer layer 203 cannot be too large.
- the thickness of the first adhesion layer 202 is The thickness of the first buffer layer 203 is
- the thickness of the first bonding layer 201 is greater than the thickness of the first adhesion layer 202 and the first buffer layer 203, so as to ensure that When the bonding layer is bonded, the first bonding layer 201 has a sufficient bonding thickness. In a specific embodiment, the thickness of the first bonding layer 201 is greater than
- the first bonding layer 201 may further include two or more sub-bond layers stacked, and materials between different sub-bond layers may be the same or different.
- FIG. 4 is a schematic diagram of a semiconductor structure according to another embodiment of the present invention.
- the semiconductor structure further includes: a second substrate 300, a second adhesion layer 402 is formed on a surface of the second substrate 300, and a second buffer layer 403 on the surface of the second adhesion layer 402 And a second bonding layer 401 on the surface of the second buffer layer 403; the second bonding layer 401 and the surface of the first bonding layer 201 are relatively bonded and fixed.
- the second substrate 300 includes a second semiconductor substrate 301 and a second device layer 302 on a surface of the second semiconductor substrate 201.
- the material of the second adhesion layer 402 is a dielectric material with a density greater than that of the second bonding layer 401.
- the material of the second adhesion layer 402 may be at least one of silicon nitride, silicon oxynitride, and silicon oxide. Based on the reaction gas used in the chemical vapor deposition process and the needs of specific products, the second adhesion layer
- the additional layer 402 may be doped with at least one of O, H, P, F and other elements.
- the material of the second buffer layer 403 is a dielectric material having a density greater than that of the second buffer layer 403.
- the material of the second buffer layer 403 is a dielectric material containing element C.
- the second buffer layer 403 mainly includes Si, N, and C.
- the second buffer layer 403 may also be doped with elements such as Si, N, O, H, P, and F. At least one of.
- the material of the second bonding layer 401 is a dielectric material containing a C element.
- the atomic concentration of C in the first bonding layer 201 is greater than the atomic concentration of C in the first buffer layer 203.
- the second bonding layer 401 mainly includes Si, N, and C.
- the second bonding layer 401 may be doped with Si, N, O, H, P, F, etc. based on the reaction gas used in the chemical vapor deposition process and the needs of specific products. At least one of the elements.
- the atomic concentration of C in the second buffer layer 403 is smaller than the atomic concentration of C in the second bonding layer 401, so that the second buffer layer 403 and the second adhesion layer 402 have a relatively high atomic concentration. Adhesion.
- the second adhesion layer 402 is The thickness of the second bonding layer 401 is greater than
- Both the second bonding layer 401 and the first bonding layer 201 contain C, so that more silicon-oxygen bonds are formed on the bonding interface, which has a stronger bonding force.
- a bonding force between the second bonding layer 401 and the first bonding layer 201 is greater than 1.7 J / M 2 .
- the semiconductor structure may include more than three substrates, and adjacent substrates are bonded through an adhesion layer and a bonding layer in a specific embodiment of the present invention.
- FIG. 5 is a schematic structural diagram of a semiconductor structure according to another embodiment of the present invention.
- the semiconductor structure further includes: a first bonding pad 501 penetrating through the first bonding layer 201, a first buffer layer 203, and a first adhesion layer 202; penetrating the second bonding
- the second bonding pad 502 of the layer 401, the second buffer layer 403, and the second adhesive layer 402; the surface of the second bonding layer 401 and the surface of the first bonding layer 201 are relatively bonded and fixed, and the first A bonding pad 501 and a second bonding pad 502 are oppositely connected to each other.
- the first bonding pad 501 and the second bonding pad 502 may be connected to a semiconductor device and a metal interconnection layer in the first device layer 102 and the second device layer 302, respectively.
- the materials of the first bonding pad 501 and the second bonding pad 502 may be metal materials such as Cu and W.
- the first bonding layer 201 and the second bonding layer 401 contain C, which can effectively block the material of the first bonding pad 501 and the second bonding pad 502 from diffusing at the bonding interface, thereby improving the Performance of semiconductor structures.
- the semiconductor structure further includes a third substrate 600, a third adhesion layer 702 on one side surface of the third substrate 600, and the third adhesive layer 702.
- the third buffer layer 703 on the surface of the layer 702 and the third bonding layer 701 on the surface of the third buffer layer 703, the fourth adhesion layer 802 on the opposite surface of the third substrate 600, and the fourth adhesion layer 802
- the third bonding layer 701 and the surface of the first bonding layer 201 are relatively bonded and fixed
- the fourth bonding layer 801 and the second bonding layer 401 are surface-bonded and fixed to form a three-layer bonding structure.
- materials and structures of the layer 801 please refer to the description of the material and structure of the first adhesion layer 202, the first buffer layer 203, and the first bonding layer 201 in the above specific implementations, respectively, and details are not described herein.
- the semiconductor structure further includes: a third bonding pad 704 penetrating through the third bonding layer 701, a third buffer layer 703, and a third adhesive layer 702, penetrating the fourth bonding A fourth bonding pad 804 of the layer 801, a fourth buffer layer 803, and a fourth adhesive layer 802, the third bonding pad 704 is bonded to the first bonding pad 501, and the fourth bonding pad 804 Bonded to the second bonding pad 502.
- the semiconductor structure may also be a bonding structure with more than four layers.
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Abstract
Description
Claims (18)
- 一种半导体结构,其特征在于,包括:第一基底;位于所述第一基底表面的第一粘附层;位于所述第一粘附层表面的第一缓冲层;位于所述第一缓冲层表面的第一键合层,所述第一粘附层和第一缓冲层的致密度均大于所述第一键合层的致密度。
- 根据权利要求1所述的半导体结构,其特征在于,所述第一键合层和所述第一缓冲层的材料均为包含C元素的介质材料,且所述第一键合层内C的原子浓度大于所述第一缓冲层内C的原子浓度。
- 根据权利要求2所述的半导体结构,其特征在于,所述第一键合层内C的原子浓度大于35%,所述第一缓冲层内C的原子浓度为0~50%。
- 根据权利要求2所述的半导体结构,其特征在于,所述第一键合层内,C的原子浓度随所述第一键合层厚度增加而增大;所述第一缓冲层内,C的原子浓度随所述第一缓冲层厚度增加而增大。
- 根据权利要求1所述的半导体结构,其特征在于,所述第一粘附层的材料包括氮化硅、氮氧化硅以及氧化硅中的至少一种。
- 根据权利要求2所述的半导体结构,其特征在于,所述第一键合层的材料还包括Si和N。
- 根据权利要求2所述的半导体结构,其特征在于,所述第一缓冲层的材料还包括Si和N。
- 根据权利要求1所述的半导体结构,其特征在于,还包括:第二基底,所述第二基底表面形成有第二粘附层、位于所述第二粘附层表面的第二缓冲层,位于所述第二缓冲层表面的第二键合层;所述第二粘附层和第二缓冲层的致密度均大于所述第二键合层的致密度;所述第二键合层与所述第一键合层表面相对键合固定。
- 根据权利要求9所述的半导体结构,其特征在于,所述第二键合层与所述第一键合层的材料相同,所述第二缓冲层与所述第一缓冲层的材料相同,所述第二粘附层与所述第一粘附层的材料相同。
- 根据权利要求9所述的半导体结构,其特征在于,还包括:贯穿所述第一键合层、所述第一缓冲层和所述第一粘附层的第一键合垫;贯穿所述第二键合层、所述第二缓冲层和所述第二粘附层的第二键合垫;所述第一键合垫与所述第二键合垫相对键合连接。
- 一种半导体结构的形成方法,其特征在于,包括:提供第一基底;在所述第一基底表面形成第一粘附层;对所述第一粘附层进行等离子体轰击,以提高致密度;在所述第一粘附层表面形成第一缓冲层;在所述第一缓冲层表面形成第一键合层,所述第一粘附层和第一缓冲层的致密度均大于所述第一键合层的致密度。
- 根据权利要求12所述的半导体结构的形成方法,其特征在于,进行所述等离子体轰击之前,所述第一粘附层含有H键;在所述等离子体轰击步骤中,采用含N等离子体进行轰击,以减少所述第一粘附层中的H键。
- 根据权利要求12所述的半导体结构的形成方法,其特征在于,所述第一键合层和所述第一缓冲层的材料均为包含C元素的介质材料,且所述第一键合层内C的原子浓度大于所述第一缓冲层内C的原子浓度。
- 根据权利要求14所述的半导体结构的形成方法,其特征在于,所述第一键合层的材料还包括Si和N。
- 根据权利要求14所述的半导体结构的形成方法,其特征在于,所述第一缓冲层的材料还包括Si和N。
- 根据权利要求12所述的半导体结构的形成方法,其特征在于,所述第一粘附层的材料包括氮化硅、氮氧化硅以及氧化硅中的至少一种。
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| PCT/CN2018/093694 WO2020000380A1 (zh) | 2018-06-29 | 2018-06-29 | 半导体结构及其形成方法 |
| CN201880096607.0A CN112567506B (zh) | 2018-06-29 | 2018-06-29 | 半导体结构及其形成方法 |
| CN202210808320.4A CN115188731B (zh) | 2018-06-29 | 2018-06-29 | 半导体结构及其形成方法 |
| TW107128306A TWI682445B (zh) | 2018-06-29 | 2018-08-14 | 半導體結構及其形成方法 |
| US16/377,244 US10818631B2 (en) | 2018-06-29 | 2019-04-07 | Semiconductor structure and method of forming the same |
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| US12247254B2 (en) | 2017-04-23 | 2025-03-11 | Illumina, Inc. | Compositions and methods for improving sample identification in indexed nucleic acid libraries |
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| WO2020000378A1 (zh) * | 2018-06-29 | 2020-01-02 | 长江存储科技有限责任公司 | 半导体结构及其形成方法 |
| CN116995059A (zh) * | 2018-06-29 | 2023-11-03 | 长江存储科技有限责任公司 | 半导体结构及其形成方法 |
| CN117012754A (zh) | 2018-06-29 | 2023-11-07 | 长江存储科技有限责任公司 | 半导体结构及其形成方法 |
| KR102629832B1 (ko) * | 2019-03-28 | 2024-01-26 | 삼성전자주식회사 | 반도체 패키지 기판 및 이를 이용한 반도체 패키지 제조 방법 |
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| CN112567506B (zh) | 2022-07-29 |
| TWI682445B (zh) | 2020-01-11 |
| US20200006278A1 (en) | 2020-01-02 |
| CN115188731A (zh) | 2022-10-14 |
| TW202002029A (zh) | 2020-01-01 |
| CN112567506A (zh) | 2021-03-26 |
| CN115188731B (zh) | 2025-03-11 |
| US10818631B2 (en) | 2020-10-27 |
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