WO2020096308A1 - Refining agent and method for refining molten steel using same - Google Patents
Refining agent and method for refining molten steel using same Download PDFInfo
- Publication number
- WO2020096308A1 WO2020096308A1 PCT/KR2019/014839 KR2019014839W WO2020096308A1 WO 2020096308 A1 WO2020096308 A1 WO 2020096308A1 KR 2019014839 W KR2019014839 W KR 2019014839W WO 2020096308 A1 WO2020096308 A1 WO 2020096308A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- slag
- molten iron
- cao
- mass
- refining
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C1/00—Refining of pig-iron; Cast iron
- C21C1/02—Dephosphorising or desulfurising
- C21C1/025—Agents used for dephosphorising or desulfurising
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C1/00—Refining of pig-iron; Cast iron
- C21C1/02—Dephosphorising or desulfurising
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/36—Processes yielding slags of special composition
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Definitions
- the present invention relates to a refining agent and a molten iron refining method using the same, and more particularly, to a refining agent capable of removing P (phosphorus) from the molten iron and a refining method using the same.
- the slag is differentiated as a fine particle form or powder, not a lump form.
- the eruption slag exists in a powder state, when handling, it causes environmental problems such as being blown around the work area or workshop. Accordingly, the granulated slag is entirely buried or used as a raw material for cement.
- the present invention relates to a refining agent prepared by recycling slag generated during the steelmaking process and a method for refining molten iron using the same.
- the present invention relates to a refining agent capable of forming slag having high solubility of P (phosphorus), a low melting point, and a method of refining molten iron using the same.
- the present invention is a refining agent that removes at least P (phosphorus) among impurities contained in the molten iron, is a differentiated slag generated in a steelmaking process, and includes a differentiated slag in which Ca 2 SiO 4 is precipitated.
- the differentiation slag includes CaO, SiO 2 , MgO, Al 2 O 3 , CaF 2 , S, FeO, Cr 2 O 3 .
- CaO is 49 wt% to 62 wt%
- SiO 2 is 22 wt% to 38 wt%
- MgO is 20 wt% or less
- Al 2 O 3 is 10 wt% or less
- CaF 2 is 3 wt% to 10 wt%
- S is 0.3 wt % Or more, 1 wt% or less, FeO 5 wt% or less, and Cr 2 O 3 5 wt% or less.
- the mass ratio (additional CaO mass / differentiated slag mass) of the said additional CaO and differentiation slag is 1.0 or more and 2.6 or less.
- the mass ratio of the additional CaO and the differentiated slag is adjusted to more than 2.1 and 2.6 or less, and among impurities contained in the molten iron, S (sulfur) is removed together with P (phosphorus).
- the differentiation slag includes slag generated and cooled in the process of refining molten iron using Si and CaO.
- Method for refining a molten iron includes a process of supplying oxygen to the molten iron; It includes; a dephosphorization process to remove P (phosphorus) in the molten iron by introducing a differentiation slag precipitated Ca 2 SiO 4 as the molten iron.
- the differentiation slag includes CaO, SiO 2 , MgO, Al 2 O 3 , CaF 2 , S, FeO, Cr 2 O 3 .
- a process of adding additional CaO to the molten iron includes.
- the mass ratio (additional CaO mass / differentiated slag mass) of the additional CaO and the differentiating slag injected into the molten iron is added to be 1.0 or more and less than 1.5, and the P content in the molten iron When it is 600 ppm or more and less than 1000 ppm, the mass ratio (additional CaO mass / differentiated slag mass) of the additional CaO and the differentiating slag injected into the molten iron is added to be 1.5 or more and less than 2.2, and the P content in the molten iron is 1000 ppm or more and 1500 ppm In the case below, the mass ratio (additional CaO mass / differentiated slag mass) of the additional CaO and the differentiating slag inputted to the molten iron is 2.2 or more and 2.6 or less.
- the desulfurization to remove S (sulfur) in the molten iron is performed together, and in the dephosphorization and desulfurization together, the mass ratio of the additional CaO and differentiation slag (additional CaO mass / differentiated slag mass) is Do not exceed 2.1.
- the refining agent according to the embodiments of the present invention can reduce the cost for providing the refining agent by recycling the eruption slag generated during the steelmaking process, thereby enabling low-cost refining operation. And, by recycling the eruption slag as a refining agent, it is possible to reduce the cost of landfilling the eruption slag.
- the refining agent according to the embodiments it is possible to form a slag with improved solubility of P, and there is an effect of improving the dephosphorization efficiency.
- FIG. 1 is a conceptual view showing a refiner according to embodiments of the present invention and molten iron to which they are applied
- Figure 2 is a graph showing the amount of dephosphorization (ppm) according to the mass ratio of CaO and differentiation slag (CaO / differentiated slag mass ratio)
- Figure 4 is a graph showing the amount of deflux (wt%) according to the CaO / differentiation slag mass ratio
- the present invention relates to a refining agent containing slag generated during the steelmaking process and a method for refining molten iron using the same. More specifically, the present invention is a slag generated during the steelmaking process, and provides a refining agent comprising a differentiated slag in which Ca 2 SiO 4 is precipitated, and a molten iron refining method for removing P (phosphorus) from molten iron using the same.
- slag is generated during the refining operation to remove impurities in the molten iron. That is, slag is produced by the reaction of oxygen and a refining agent blown or injected into the slag with molten iron.
- the resulting slag is at a high temperature, for example, 1600 ° C. or higher, and is excreted after refining is finished and naturally cooled to room temperature.
- the differentiated slag (hereinafter, the differentiated slag), a Ca 2 SiO 4 solid phase precipitated.
- the differentiated slag is mainly generated when the slag produced in the process of refining the molten iron using Si and CaO is cooled. More specifically, after introducing Si and CaO into an AOD (Argon Oxygen Decarburization) refining furnace, after deoxidation and desulfurization, the excreted slag is differentiated into fine particle form in the cooling process.
- AOD Aral Oxygen Decarburization
- the reason why the slag is differentiated is due to the Ca 2 SiO 4 phase in the slag.
- ⁇ -type of 3.07 g / cm 3 Upon cooling of the slag, as the temperature decreases, the Ca 2 SiO 4 phase in the slag undergoes phase transformation from ⁇ -type to ⁇ -type to ⁇ -type. At this time, ⁇ -type of 3.07 g / cm 3, ⁇ 'type, ⁇ -type of 3.31g / cm 3 has a density of 2.97 g / cm 3.
- phase transformation from the ⁇ type to the ⁇ 'type occurs in the liquid state, there is no problem of expansion and contraction due to the phase transformation.
- phase transformation from ⁇ 'type to room temperature stable phase ⁇ type is accompanied by a large volume expansion of about 14%, the slag is cooled to form a dust and becomes a very fine powder form.
- This eruption slag not only causes environmental problems such as being blown around the work area or the work area, but can also adversely affect the health of workers.
- the eruption slag is usually buried, and it is not only costly for this, but also requires additional treatment for the eruption slag so as to suppress environmental pollution. There is.
- the eruption slag generated in the steelmaking process is recycled to prepare or use a refining agent. More specifically, a refining agent capable of removing P (phosphorus) in molten iron is prepared by recycling the eruption slag in which Ca 2 SiO 4 solid phase is precipitated.
- a container for example, a ladle or a converter
- a general dephosphorization refining agent that is, CaO (for example, quicklime)
- FeO such as CaO, SiO 2 , FeO or Fe 2 O 3, etc.
- a slag comprising is formed.
- P (phosphorus) in the molten iron moves to the slag and reacts with Fe oxide to become the solid phase P 2 O 5 (see Scheme 1), and P 2 O 5 is absorbed into the slag.
- the first slag formed on the molten iron bath surface is a solid phase, and is liquefied according to the temperature.
- a Ca 2 SiO 4 solid phase is prepared by recycling the differentiated slag, the solubility in P is improved, and a refiner having a low melting point is provided.
- the molten iron for refining with the refining agent according to the embodiment may have, for example, a P content of 1500 ppm or less, more specifically 200 ppm or more and 1500 ppm or less.
- FIG. 1 is a conceptual view showing a refining agent according to embodiments of the present invention and molten iron to which they are applied.
- Another refining agent in the embodiment is a refining agent that removes P (phosphorus) from molten iron, as shown in FIG. 1, and includes a differentiating slag generated in a steelmaking process, more specifically, a differentiating slag in which Ca 2 SiO 4 is precipitated.
- the refining agent may further include CaO (hereinafter, additional CaO) in addition to the differentiated slag.
- the refining agent contains the differentiated slag on which Ca 2 SiO 4 is precipitated alone, or contains the differentiated slag and additional CaO.
- a refiner comprising only the differentiated slag (hereinafter, differentiated slag) on which Ca 2 SiO 4 is precipitated is referred to as a refiner according to the first embodiment, and a refiner according to the second embodiment of the slag containing the differentiated slag and additional CaO. Name it.
- the refiner according to the first embodiment is added, or the refiner according to the second embodiment is introduced. That is, the first refining agent is added to the molten iron having a P content of less than 300 ppm, and the refining agent according to the second embodiment is refined to the molten iron having a P content of 300 ppm or more.
- the weight ratio of the additional CaO and the differentiated slag is adjusted and input. It will be described below.
- Differentiated slag is a slag in which Ca 2 SiO 4 is precipitated, and can be prepared by recovering from slag generated in a refining process using Si and CaO.
- the excreted slag may be cooled.
- the slag contains CaO, SiO 2 , MgO, Al 2 O 3 , CaF 2 , S, FeO, Cr 2 O 3 , and a Ca 2 SiO 4 phase is deposited. More specifically, CaO is 49 wt% to 62 wt%, SiO 2 is 22 wt% to 38 wt%, MgO is 20 wt% or less (over 0 wt%, 20 wt% or less), and Al 2 O 3 is 10 wt% or less for the entire slag ( 0 wt% or more, 10 wt% or less), CaF 2 3 wt% to 10 wt%, S 0.3 wt% or more, 1 wt% or less, FeO 5 wt% or less (0 wt% or more, 5 wt% or less), Cr 2 O 3 It contains less than 5wt% (more than 0 wt%, less than 5wt%).
- the particle size of the differentiation slag may be 0.5 mm or less.
- the refining agent according to the embodiment includes Ca 2 SiO 4 precipitates, and the slag produced by introducing the refining agent has high solubility to dissolve P.
- the slag produced by the refiner according to the embodiment may include Ca 2 SiO 4 comprises a precipitate, slag of Ca 2 SiO 4 and P 2 O 5 by a Ca 2 SiO 4 -Ca 3 P 2 O 8 form a stable solid solution of Because it forms. That is, the atoms of P 2 O 5 are substituted and mixed into the crystals of Ca 2 SiO 4 as a solid phase to form a solid solution in the form of Ca 2 SiO 4 -Ca 3 P 2 O 8 .
- the P 2 O 5 being a solid solution of Ca 2 SiO 4 -Ca 3 P 2 O 8 form by the reaction of Ca 2 SiO 4 of the slag, and the P is stably present in the slag, which due to the hot metal P Picking up is suppressed or prevented.
- the refining agent contains slag generated during the refining process using Si and CaO
- the refining agent contains CaO (CaO in the differentiated slag). Accordingly, when the slag is formed by introducing the refining agent according to the embodiment, the slag has a solubility to dissolve P by CaO and Ca 2 SiO 4 .
- the slag produced by the refining agent according to the embodiment further has a solubility by Ca 2 SiO 4 as well as a solubility of P by CaO.
- the solubility of dissolving P has an effect that is improved compared to the formed slag using the conventional refining agent (CaO), thereby improving the dephosphorization rate.
- the first refining agent containing only the differentiated slag is added, and in the molten iron having a P content of 300 ppm or more, in the second embodiment containing the differentiated slag and additional CaO
- the refining agent is added to refine it.
- the use of the refining agent according to the first embodiment or the refining agent according to the second embodiment according to the content of P is based on the basicity (CaO / SiO 2 ) of the slag.
- the basicity (CaO / SiO 2 ) of the slag is preferably 2.0 or more and 4.0 or less.
- the amount of oxygen blown or injected into the molten iron is relatively larger than that of the molten iron.
- the basicity of the slag is less than 2.0, while the content of Fe oxide in the slag increases, the Ca 2 SiO 4 phase in the slag dissociates, solubility in P decreases. Therefore, P cannot be sufficiently removed from the molten iron.
- the basicity of the slag is adjusted to 2.0 or more and 4.0 or less.
- a second refiner in which additional CaO is further added or mixed into the eruption slag is introduced as molten iron, and the basicity of the resulting slag is 2.0 or more and 4.0 or less.
- FIG. 2 is a graph showing the amount of dephosphorization (ppm) according to the mass ratio (additional CaO / differentiated slag mass ratio) of additional CaO and differentiation slag.
- a refiner according to a second example containing an eruption slag and additional CaO was prepared, and dephosphorization was performed by introducing the refiner into a molten iron having a P of 1500 ppm.
- the dephosphorization amount (ppm) is the difference between the P content in the molten iron before the dephosphorization and the P content in the molten iron after the dephosphorization.
- the desalination was performed using the same molten iron and refining agent in each of the ladle and the converter.
- an additional CaO / differentiated slag mass ratio to be introduced into the molten iron is derived or selected.
- an additional CaO / differentiated slag mass ratio can be derived or selected to be the maximum amount of dephosphorization.
- the maximum amount of dephosphorization is when the additional CaO / differentiated slag mass ratio is about 2.3, and thus, in desalting the molten iron with P of 1500ppm, the additional CaO / differentiated slag mass ratio can be introduced to be 2.3. have.
- an additional CaO / differentiated slag mass ratio may be selected to ensure an appropriate amount of dephosphorization lower than the maximum amount of dephosphorization. That is, it can be added so that a predetermined value is a small value or a large value from the additional CaO / differentiated slag mass ratio showing the maximum amount of dephosphorization.
- the maximum amount of dephosphorization in FIG. 2 is when the additional CaO / differentiated slag mass ratio is 2.3, and thus, in desalting the molten iron having P of 1500 ppm, the additional CaO / differentiated slag mass ratio may be added to be 2.2 to 2.4.
- the additional CaO / differentiated slag mass ratio is adjusted according to the content of P in the molten iron, and in the same manner as the above-described method, appropriate or additional CaO / according to the content of P is ensured so that an appropriate or targeted amount of dephosphorization is secured.
- Differentiation slag mass ratio can be derived, and an example is shown in Table 2.
- Additional CaO differentiation slag mass ratio (additional CaO mass / differentiation slag mass) 300 ⁇ P ⁇ 600 1.0 ⁇ additional CaO / differentiation slag ⁇ 1.5 600 ⁇ P ⁇ 1000 1.5 ⁇ additional CaO / differentiation slag ⁇ 2.2 1000 ⁇ P ⁇ 1500 2.2 ⁇ additional CaO / differentiated slag ⁇ 2.6
- molten iron having a P content of 300 ppm or more and less than 600 ppm it can be refined using an additional CaO / differentiated slag mass ratio of 1.0 or more and a 1.5 or less refining agent, and in the case of a molten iron having a P content of 600 ppm or more and less than 1000 ppm , Additional CaO / differentiated slag mass ratio can be refined using a refining agent having a mass ratio of 1.5 or more and less than 2.2, and in the case of molten iron having a P content of 1000 ppm or more and 1500 ppm or less, a refining agent having a mass ratio of CaO / differentiated slag of 2.2 or more and 2.6 or less Can be refined using a refining agent.
- the mass ratio of the additional CaO / differentiated slag exceeds 2.6, the melting point of the slag becomes high and the amount of dephosphorization cannot be secured, so the mass ratio of the additional CaO / differentiated slag is preferably adjusted to 2.6 or less.
- a mixture in which additional CaO and differentiation slag is mixed may be added, or additional CaO and differentiation slag may be separately added.
- CaF 2 is added together with a refining agent for liquefaction of slag.
- the amount of addition is determined according to the mass of additional CaO contained in the refining agent to be added (see Equation 1).
- CaF 2 is added in an amount of 15% of the mass (kg) of additional CaO contained in the refining agent.
- the CaF 2 input amount is 0. That is, when the content of P in the molten iron is less than 300ppm, CaF 2 is not added and it is possible to liquefy the slag without inputting CaF 2 .
- the refining agent according to the second embodiment including eruption slag and additional CaO is used. Accordingly, according to Equation 1, in the case of molten iron having a P content of 300 ppm or more in the molten iron, the amount of CaF 2 is calculated in a predetermined amount, and the slag can be liquefied when CaF 2 is added to the calculated amount.
- the mass of the additional CaO contained in the refining agent is smaller than the mass of CaO conventionally added as a refining agent.
- the amount of CaF 2 can be reduced compared to the prior art.
- CaF 2 may not be added or may be added in a smaller amount than in the prior art. Accordingly, the cost associated with CaF 2 input can be reduced.
- 3 is a graph comparing the input amount of CaF 2 when using the refiner according to the embodiment and the refiner according to the comparative example.
- another refining agent in the examples is a refining agent containing additional CaO and differentiation slag
- the refining agent according to the comparative example is a refining agent containing only CaO.
- Differentiation slag was used for the differentiation slag of the composition of Table 1 described above.
- desulfurization to remove S (sulfur) from the molten iron along with Tallinn may be simultaneously performed. At this time, desulfurization can be performed according to the additional CaO / differentiated slag mass ratio.
- a refining agent according to a second embodiment containing an eruption slag and additional CaO was prepared, and the refining agent was added to the molten iron.
- the charter used in the experiment is the same as the charter used in the experiment of FIG. 2, and the differentiation slag is shown in Table 1 described above.
- the refining agent according to the second embodiment a plurality of refining agents having different CaO / differentiated slag mass ratios were prepared, and the amount of desulfurization (wt%) according to each of these refining agents was detected.
- the desorption amount (wt%) is a difference value between the S content in the molten iron before refining and the S content in the molten iron after finishing refining.
- the S content of the eruption slag used as a refining agent is higher than 0.3 wt%.
- the refining agent already contains 0.3 wt% or more of S. Therefore, if the additional CaO / differentiated slag mass ratio is 2.1 or less, defluxing is not possible, and when it exceeds 2.1, defluxing is possible.
- the additional CaO / differentiated slag mass ratio for achieving the target desulfurization amount (wt%) can be calculated using Equation 2 below.
- Equation 2 it is calculated that if the desulfurization value exceeds 0, the additional CaO / differentiated slag mass ratio must exceed 2.1.
- Equation 2 The predetermined additional CaO / differentiated slag mass ratio is calculated by Equation 2, which is a value exceeding 2.1.
- the final mass ratio (additional CaO / differentiated slag mass ratio) to be introduced as a molten iron Select and input.
- the molten iron to remove P (phosphorus) is loaded into a container.
- the container may be a ladle or a converter.
- gas oxygen is blown into the container using a lance, and a refining agent is added.
- a material containing Fe 2 O 3 may be further added as solid oxygen.
- the refining agent introduced into the molten iron contains an eruption slag in which Ca 2 SiO 4 is precipitated.
- the refining agent according to the first embodiment is added, or the refining agent according to the second embodiment is introduced.
- the refiner according to the first embodiment containing only the differentiated slag is introduced.
- the refiner according to the second embodiment containing the differentiation slag and additional CaO is added. At this time, an additional CaO / differentiated slag mass ratio is adjusted according to the P content in the molten iron to be treated.
- the amount of CaF 2 is determined according to the mass of the additional CaO among the refiners injected into the molten iron (see Equation 1).
- the refining agent according to the embodiment since the refining agent according to the embodiment has a lower melting point than that of the conventional refining agent, CaF 2 may not be added or the amount of CaF 2 may be reduced compared to the prior art.
- P of molten iron moves to the generated slag and becomes P 2 O 5 as it reacts with Fe oxide. And P 2 O 5 is dissolved in the slag. That is, P is not picked up again as molten iron, but is dissolved in the slag so as to remain in the slag, and thus becomes dephosphorized by removing P from the molten iron.
- P 2 O 5 absorbed by the slag is dissolved in the slag, and according to the slag produced by the refiner according to the embodiment, it has solubility due to CaO and Ca 2 SiO 4 . That is, some of the generated P 2 O 5 is dissolved in the slag by liquid CaO in the slag, stably remains in the slag, and other P 2 O 5 is in the crystal of Ca 2 SiO 4 as a solid phase. By substitution and mixing, the solid solution in the form of Ca 2 SiO 4 -Ca 3 P 2 O 8 remains stably in the slag.
- the cost for preparing the refining agent can be reduced, and low-cost refining operation is possible.
- the refining agent according to the embodiments of the present invention can reduce the cost for providing the refining agent by recycling the eruption slag generated during the steelmaking process, thereby enabling low-cost refining operation. And, by recycling the eruption slag as a refining agent, it is possible to reduce the cost of landfilling the eruption slag.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
- Treatment Of Steel In Its Molten State (AREA)
Abstract
Description
본 발명은 정련제 및 이를 이용한 용선 정련 방법에 관한 것으로, 보다 상세하게는 용선 중 P(인)을 제거할 수 있는 정련제 및 이를 이용한 용선 정련 방법에 관한 것이다.The present invention relates to a refining agent and a molten iron refining method using the same, and more particularly, to a refining agent capable of removing P (phosphorus) from the molten iron and a refining method using the same.
제강 공정 중 발생되는 여러 슬래그 중, 일부는 그 냉각 과정에서 미세한 입자 형태 또는 분말 상태로 분화된다.Among the various slags generated during the steelmaking process, some of them are differentiated into a fine particle form or a powder state in the cooling process.
보다 구체적인 예로, 에이오디(AOD:Argon Oxygen Decarburization) 정련로에서 Si와 CaO를 이용하여 용선 중 산소 및 S(황)을 제거하는 탈산 및 탈류를 실시한 후, 생성된 슬래그를 상온으로 냉각시키면, 냉각 과정에서 슬래그가 덩어리 형태가 아닌 미세한 입자 형태 또는 파우더와 같이 분화된다.As a more specific example, after performing deoxidation and desulfurization to remove oxygen and S (sulfur) from molten iron using Si and CaO in an AOD (Argon Oxygen Decarburization) refining furnace, cooling the resulting slag to room temperature, cooling In the process, the slag is differentiated as a fine particle form or powder, not a lump form.
분화 슬래그는 분말 상태로 존재하기 때문에, 취급 시, 조업장 또는 작업장 주변에 날리게 되는 등 환경 문제를 야기시킨다. 이에, 분화된 슬래그는 전량 매립되거나, 시멘트의 원료로서 사용되고 있는 실정이다.Since the eruption slag exists in a powder state, when handling, it causes environmental problems such as being blown around the work area or workshop. Accordingly, the granulated slag is entirely buried or used as a raw material for cement.
그런데, 분화된 슬래그를 매립하기 위해서는 매립을 위한 비용이 추가로 발생될 뿐만 아니라, 환경 규제가 강화됨에 따라, 환경 오염을 억제하도록 분화 슬래그에 별도의 처리를 하여 매립해야 하기 때문에, 이를 위한 비용이 추가로 더 소요되는 문제가 있다.However, in order to embed the differentiated slag, the cost for landfill is not only additionally incurred, but as environmental regulations are strengthened, it is necessary to separate and treat the eruption slag to suppress environmental pollution. There is an additional problem.
(선행기술문헌)(Advanced technical literature)
일본등록특허 JP4546661Japanese registered patent JP4546661
본 발명은 제강 공정 중 발생되는 슬래그를 재활용하여 마련된 정련제 및 이를 이용한 용선 정련 방법에 관한 것이다.The present invention relates to a refining agent prepared by recycling slag generated during the steelmaking process and a method for refining molten iron using the same.
본 발명은 P(인)의 용해도가 높은 슬래그의 형성이 가능하고, 융점이 낮은 정련제 및 이를 이용한 용선 정련 방법에 관한 것이다.The present invention relates to a refining agent capable of forming slag having high solubility of P (phosphorus), a low melting point, and a method of refining molten iron using the same.
본 발명은 용선에 함유된 불순물 중, 적어도 P(인)을 제거하는 정련제로서, 제강 공정에서 발생된 분화 슬래그이며, Ca2SiO4가 석출된 분화 슬래그를 포함한다.The present invention is a refining agent that removes at least P (phosphorus) among impurities contained in the molten iron, is a differentiated slag generated in a steelmaking process, and includes a differentiated slag in which Ca 2 SiO 4 is precipitated.
상기 분화 슬래그는 CaO, SiO2, MgO, Al2O3, CaF2, S, FeO, Cr2O3 를 포함한다.The differentiation slag includes CaO, SiO 2 , MgO, Al 2 O 3 , CaF 2 , S, FeO, Cr 2 O 3 .
상기 분화 슬래그 중, CaO가 49wt% 내지 62wt%, SiO2가 22wt% 내지 38wt%, MgO가 20wt% 이하, Al2O3가 10wt% 이하, CaF2 가 3wt% 내지 10wt%, S가 0.3wt% 이상, 1wt% 이하, FeO가 5wt% 이하, Cr2O3가 5wt% 이하 포함된다.Among the differentiation slag, CaO is 49 wt% to 62 wt%, SiO 2 is 22 wt% to 38 wt%, MgO is 20 wt% or less, Al 2 O 3 is 10 wt% or less, CaF 2 is 3 wt% to 10 wt%, S is 0.3 wt % Or more, 1 wt% or less, FeO 5 wt% or less, and Cr 2 O 3 5 wt% or less.
상기 분화 슬래그 외에 추가 CaO가 더 포함된다.In addition to the differentiation slag, additional CaO is further included.
상기 추가 CaO와 분화 슬래그의 질량비(추가 CaO 질량/분화 슬래그 질량)가 1.0 이상, 2.6 이하인 것이 바람직하다.It is preferable that the mass ratio (additional CaO mass / differentiated slag mass) of the said additional CaO and differentiation slag is 1.0 or more and 2.6 or less.
상기 추가 CaO와 분화 슬래그의 질량비(추가 CaO 질량/분화 슬래그 질량)가 2.1 초과, 2.6 이하로 조절되어, 상기 용선에 함유된 불순물 중, P(인)와 함께 S(황)을 제거한다.The mass ratio of the additional CaO and the differentiated slag (additional CaO mass / differentiated slag mass) is adjusted to more than 2.1 and 2.6 or less, and among impurities contained in the molten iron, S (sulfur) is removed together with P (phosphorus).
상기 분화 슬래그는, Si과 CaO를 이용하여, 용선을 정련하는 과정에서 생성되어 냉각된 슬래그를 포함한다.The differentiation slag includes slag generated and cooled in the process of refining molten iron using Si and CaO.
본 발명의 실시예에 따른 용선 정련 방법은 용선으로 산소를 공급하는 과정; 상기 용선으로 Ca2SiO4가 석출된 분화 슬래그를 투입하여, 상기 용선 중 P(인)을 제거하는 탈린 과정;을 포함한다.Method for refining a molten iron according to an embodiment of the present invention includes a process of supplying oxygen to the molten iron; It includes; a dephosphorization process to remove P (phosphorus) in the molten iron by introducing a differentiation slag precipitated Ca 2 SiO 4 as the molten iron.
상기 분화 슬래그는 CaO, SiO2, MgO, Al2O3, CaF2, S, FeO, Cr2O3 를 포함한다.The differentiation slag includes CaO, SiO 2 , MgO, Al 2 O 3 , CaF 2 , S, FeO, Cr 2 O 3 .
상기 용선 내 P 함량이 300ppm 이상인 경우, 상기 용선으로 추가 CaO를 투입하는 과정을 포함한다.When the P content in the molten iron is 300 ppm or more, a process of adding additional CaO to the molten iron includes.
상기 용선 중 P 함량이 300ppm 이상, 600ppm 미만일 때, 상기 용선으로 투입되는 추가 CaO와 분화 슬래그의 질량비(추가 CaO 질량/분화 슬래그 질량)가 1.0 이상, 1.5 미만이 되도록 투입하고, 상기 용선 중 P 함량이 600ppm 이상, 1000ppm 미만일 때, 상기 용선으로 투입되는 추가 CaO와 분화 슬래그의 질량비(추가 CaO 질량/분화 슬래그 질량)가 1.5 이상, 2.2 미만이 되도록 투입하며, 상기 용선 중 P 함량이 1000ppm 이상, 1500ppm 이하일 때, 상기 용선으로 투입되는 추가 CaO와 분화 슬래그의 질량비(추가 CaO 질량/분화 슬래그 질량)가 2.2 이상, 2.6 이하가 되도록 투입한다.When the P content in the molten iron is 300 ppm or more and less than 600 ppm, the mass ratio (additional CaO mass / differentiated slag mass) of the additional CaO and the differentiating slag injected into the molten iron is added to be 1.0 or more and less than 1.5, and the P content in the molten iron When it is 600 ppm or more and less than 1000 ppm, the mass ratio (additional CaO mass / differentiated slag mass) of the additional CaO and the differentiating slag injected into the molten iron is added to be 1.5 or more and less than 2.2, and the P content in the molten iron is 1000 ppm or more and 1500 ppm In the case below, the mass ratio (additional CaO mass / differentiated slag mass) of the additional CaO and the differentiating slag inputted to the molten iron is 2.2 or more and 2.6 or less.
상기 용선으로 CaF2를 투입하는 과정을 포함하고, 상기 용선으로 투입되는 CaF2 투입량은 용선으로 투입되는 상기 추가 CaO 투입량의 15%를 투입한다.Comprising the step of put the CaF 2 into the molten iron, and CaF 2 input is input to the hot metal is added to 15% of the added CaO amount is added to the molten iron.
상기 탈린 과정에 있어서, 상기 용선 중 S(황)을 제거하는 탈류를 함께 실시하고, 상기 탈린과 탈류를 함께 실시하는데 있어서, 상기 추가 CaO와 분화 슬래그의 질량비(추가 CaO 질량/분화 슬래그 질량)가 2.1을 초과하도록 투입한다.In the dephosphorization process, the desulfurization to remove S (sulfur) in the molten iron is performed together, and in the dephosphorization and desulfurization together, the mass ratio of the additional CaO and differentiation slag (additional CaO mass / differentiated slag mass) is Do not exceed 2.1.
상기 탈류를 위한 추가 CaO와 분화 슬래그의 질량비(추가 CaO 질량/분화 슬래그 질량)를 산출하는 과정을 포함하고, 상기 탈류를 위한 추가 CaO와 분화 슬래그의 질량비(추가 CaO 질량/분화 슬래그 질량)를 산출하는데 있어서, 하기 수식의 탈류량에 제거하고자 하는 S(황)의 량(wt%)을 적용하여 산출한다.And calculating the mass ratio (additional CaO mass / differentiated slag mass) of the additional CaO and differentiation slag for the defluxing, and calculating the mass ratio (additional CaO mass / differentiated slag mass) of the additional CaO and differentiation slag for the defluxing. In doing so, it is calculated by applying the amount (wt%) of S (sulfur) to be removed to the amount of dehydration of the following formula.
[수식][Equation]
상기 탈린 과정에서, 상기 용선 중 S(황)을 제거하는 탈류를 함께 실시하는데 있어서, 상기 용선 중 P의 함량에 따른 추가 CaO와 분화 슬래그의 질량비(추가 CaO 질량/분화 슬래그 질량)와, 상기 탈류를 위한 추가 CaO와 분화 슬래그의 질량비(추가 CaO 질량/분화 슬래그 질량) 중, 상대적으로 큰 질량비가 되도록, 상기 추가 CaO 및 분화 슬래그를 투입한다.In the dephosphorization process, in carrying out desulfurization to remove S (sulfur) in the molten iron, the mass ratio (additional CaO mass / differentiated slag mass) of the additional CaO and differentiation slag according to the content of P in the molten iron, and the desulfurization Of the additional CaO and the differentiation slag mass ratio (additional CaO mass / differentiation slag mass), the additional CaO and the differentiation slag are introduced so as to have a relatively large mass ratio.
본 발명의 실시형태들에 따른 정련제는 제강 공정 중 발생되는 분화 슬래그를 재활용하여 정련제를 마련함으로써, 정련제 마련을 위한 비용을 저감시킬 수 있어, 저원가의 정련 조업이 가능하다. 그리고, 분화 슬래그를 정련제로 재활용함에 따라, 분화 슬래그의 매립에 소요되는 비용을 저감시킬 수 있다.The refining agent according to the embodiments of the present invention can reduce the cost for providing the refining agent by recycling the eruption slag generated during the steelmaking process, thereby enabling low-cost refining operation. And, by recycling the eruption slag as a refining agent, it is possible to reduce the cost of landfilling the eruption slag.
또한, 실시형태들에 따른 정련제에 의하면, P의 용해도가 향상된 슬래그를 형성할 수 있어, 탈린 효율이 향상되는 효과가 있다.Further, according to the refining agent according to the embodiments, it is possible to form a slag with improved solubility of P, and there is an effect of improving the dephosphorization efficiency.
도 1은 본 발명의 실시예들에 따른 정련제 및 이들이 적용되는 용선을 나타난 개념도1 is a conceptual view showing a refiner according to embodiments of the present invention and molten iron to which they are applied
도 2는 CaO와 분화 슬래그의 질량비(CaO/분화 슬래그 질량비)에 따른 탈린량(ppm)을 나타낸 그래프Figure 2 is a graph showing the amount of dephosphorization (ppm) according to the mass ratio of CaO and differentiation slag (CaO / differentiated slag mass ratio)
도 3은 실시예에 따른 정련제 및 비교예에 따른 정련제를 이용하는 경우, CaF2의 투입량을 비교한 그래프3 is a graph comparing the input amount of CaF 2 when using the refiner according to the embodiment and the refiner according to the comparative example
도 4는 CaO/분화 슬래그 질량비에 따른 탈류량(wt%)을 나타낸 그래프Figure 4 is a graph showing the amount of deflux (wt%) according to the CaO / differentiation slag mass ratio
이하, 본 발명의 실시 예를 상세히 설명하기로 한다. 그러나, 본 발명은 이하에서 개시되는 실시 예에 한정되는 것이 아니라 서로 다른 다양한 형태로 구현될 것이며, 단지 본 실시 예들은 본 발명의 개시가 완전하도록 하며, 통상의 지식을 가진 자에게 발명의 범주를 완전하게 알려주기 위해 제공되는 것이다.Hereinafter, embodiments of the present invention will be described in detail. However, the present invention is not limited to the embodiments disclosed below, but will be implemented in various different forms, and only the present embodiments allow the disclosure of the present invention to be complete, and the scope of the invention to those skilled in the art. It is provided to inform you completely.
본 발명은 제강 공정 중 발생된 슬래그를 포함하는 정련제 및 이를 이용한 용선 정련 방법에 관한 것이다. 보다 구체적으로, 본 발명은 제강 공정 중 발생된 슬래그이며, Ca2SiO4가 석출된 분화 슬래그를 포함하는 정련제 및 이를 이용하여 용선 중 P(인)을 제거하는 용선 정련 방법을 제공한다.The present invention relates to a refining agent containing slag generated during the steelmaking process and a method for refining molten iron using the same. More specifically, the present invention is a slag generated during the steelmaking process, and provides a refining agent comprising a differentiated slag in which Ca 2 SiO 4 is precipitated, and a molten iron refining method for removing P (phosphorus) from molten iron using the same.
제강 공정 중, 용선 중 불순물을 제거하는 정련 조업 시에, 슬래그(Slag)가 생성된다. 즉, 슬래그로 취입 또는 투입되는 산소 및 정련제와, 용선과의 반응에 의해 슬래그가 생성된다. 생성된 슬래그는 고온 예컨대 1600℃ 이상의 고온이며, 정련이 종료된 후에 배재되어 상온으로 자연 냉각된다.During the steelmaking process, slag is generated during the refining operation to remove impurities in the molten iron. That is, slag is produced by the reaction of oxygen and a refining agent blown or injected into the slag with molten iron. The resulting slag is at a high temperature, for example, 1600 ° C. or higher, and is excreted after refining is finished and naturally cooled to room temperature.
한편, 제강 공정 중 발생된 슬래그 중, 상온으로 냉각될 때, 덩어리지어 응고되는 것이 아닌, 미세 입자 또는 분진과 같은 형태로 분화되는 슬래그가 있다.On the other hand, among the slag generated during the steelmaking process, when cooled to room temperature, there is a slag that is not clogged and solidified, but differentiates in the form of fine particles or dust.
그리고, 분화된 슬래그(이하, 분화 슬래그)를 분석해 보면, Ca2SiO4 고상이 석출되어 있다.Then, when analyzing the differentiated slag (hereinafter, the differentiated slag), a Ca 2 SiO 4 solid phase precipitated.
이렇게, 분화된 슬래그는 Si 및 CaO를 이용하여 용선을 정련하는 과정에서 생성된 슬래그를 냉각시켰을 때 주로 발생된다. 보다 구체적으로 설명하면, 에이오디(AOD:Argon Oxygen Decarburization) 정련로에 Si과 CaO를 투입하여, 탈산 및 탈류를 실시한 후, 배재된 슬래그는 그 냉각 과정에서 미세한 입자 형태로 분화된다.In this way, the differentiated slag is mainly generated when the slag produced in the process of refining the molten iron using Si and CaO is cooled. More specifically, after introducing Si and CaO into an AOD (Argon Oxygen Decarburization) refining furnace, after deoxidation and desulfurization, the excreted slag is differentiated into fine particle form in the cooling process.
이렇게, 슬래그가 분화되는 이유는, 슬래그 중 Ca2SiO4 상에 의한 것이다.Thus, the reason why the slag is differentiated is due to the Ca 2 SiO 4 phase in the slag.
슬래그의 냉각 시에, 온도가 떨어짐에 따라, 슬래그 중 Ca2SiO4 상이 α형 --> α' 형 --> γ형으로 상변태 된다. 이때, α형은 3.07 g/cm3의, α' 형은 3.31g/cm3의, γ형은 2.97 g/cm3의 밀도를 갖는다.Upon cooling of the slag, as the temperature decreases, the Ca 2 SiO 4 phase in the slag undergoes phase transformation from α-type to α-type to γ-type. At this time, α-type of 3.07 g / cm 3, α 'type, γ-type of 3.31g / cm 3 has a density of 2.97 g / cm 3.
한편, α형으로부터 α' 형으로의 상변태는 액상 상태에서 일어나기 때문에, 상변태에 따른 팽창 및 수축의 문제는 없다. 그러나 α'형으로부터 상온 안정 상인 γ형으로 상변태시에는 약 14%정도의 큰 체적 팽창을 동반함에 따라, 슬래그가 냉각되면서 분진으로 형성되며, 매우 미세한 분말 형태가 된다.On the other hand, since the phase transformation from the α type to the α 'type occurs in the liquid state, there is no problem of expansion and contraction due to the phase transformation. However, when the phase transformation from α 'type to room temperature stable phase γ type is accompanied by a large volume expansion of about 14%, the slag is cooled to form a dust and becomes a very fine powder form.
이러한 분화 슬래그는 조업장 또는 작업장 주변에 날리게 되는 등 환경 문제를 야기시킬 뿐만 아니라, 작업자의 건강에도 악 영향을 미칠 수 있다.This eruption slag not only causes environmental problems such as being blown around the work area or the work area, but can also adversely affect the health of workers.
이러한 문제의 해결을 위해, 통상적으로 분화 슬래그를 매립 처리하는데, 이를 위한 비용이 소요될 뿐만 아니라, 환경 오염을 억제하도록 분화 슬래그를 별도로 처리하여 매립해야 하기 때문에, 이를 위한 비용이 추가로 더 소요되는 문제가 있다.In order to solve such a problem, the eruption slag is usually buried, and it is not only costly for this, but also requires additional treatment for the eruption slag so as to suppress environmental pollution. There is.
반면, 본 발명의 실시예에서는 제강 공정에서 발생된 분화 슬래그를 재활용하여 정련제를 마련 또는 정련제로 사용한다. 보다 구체적으로, Ca2SiO4 고상이 석출된 분화 슬래그를 재활용하여 용선 중 P(인)을 제거할 수 있는 정련제를 마련한다.On the other hand, in the embodiment of the present invention, the eruption slag generated in the steelmaking process is recycled to prepare or use a refining agent. More specifically, a refining agent capable of removing P (phosphorus) in molten iron is prepared by recycling the eruption slag in which Ca 2 SiO 4 solid phase is precipitated.
한편, 탈린을 위해, 용기(예컨대, 래들 또는 전로)로 산소를 취입하고, 일반적인 탈린 정련제 즉, CaO(예컨대 생석회)를 투입하면, CaO, SiO2과, FeO 또는 Fe2O3 등과 같은 Fe 산화물을 포함하는 슬래그가 형성된다. 그리고, 용선 중 P(인)은 슬래그로 이동하여 Fe 산화물과 반응하여 고상인 P2O5가 되며(반응식 1참고), P2O5는 슬래그 중으로 흡수된다. On the other hand, for the dephosphorization, if oxygen is blown into a container (for example, a ladle or a converter), and a general dephosphorization refining agent, that is, CaO (for example, quicklime) is added, FeO such as CaO, SiO 2 , FeO or Fe 2 O 3, etc. A slag comprising is formed. Then, P (phosphorus) in the molten iron moves to the slag and reacts with Fe oxide to become the solid phase P 2 O 5 (see Scheme 1), and P 2 O 5 is absorbed into the slag.
[반응식 1][Scheme 1]
2P + 5FeO --> P2O5 + 5Fe2P + 5FeO-> P 2 O 5 + 5Fe
이때, 슬래그 중 CaO는 흡수된 P2O5의 활동도를 낮춰, 슬래그 내 P가 용선으로 다시 픽업(Pick up)되는 것을 방지한다. 즉, 슬래그로 흡수된 고상의 P2O5는 슬래그 중 액상의 CaO에 의해 슬래그 중으로 용해되며, 이에 P가 슬래그 내에 잔존하게 된다. At this time, CaO in the slag lowers the activity of the absorbed P 2 O 5 , thereby preventing P in the slag from being picked up again by molten iron. That is, the solid phase P 2 O 5 absorbed by the slag is dissolved in the slag by the liquid CaO in the slag, whereby P remains in the slag.
한편, 슬래그가 P의 용해도가 낮을 경우, 흡수된 P2O5가 슬래그 내에서 용해되지 못하고, 다시 용강으로 픽업(pick up)되는 문제가 발생된다. On the other hand, when the solubility of P is low in the slag, the absorbed P 2 O 5 is not dissolved in the slag, and there is a problem of picking up again with molten steel.
이에, 슬래그가 P를 용해시키는 용해도가 높을 수록, 탈린율이 향상되는 효과가 있다.Thus, the higher the solubility of the slag to dissolve P, the higher the dephosphorization rate.
또한, 용선 상의 슬래그가 고상인 것에 비해 액상일 때, 그 표면적이 넓기 때문에, P를 용융시키는 용해도가 향상된다. Further, when the slag on the molten iron is in a liquid phase compared to the solid phase, the surface area is large, so that the solubility to melt P is improved.
그리고, 용선 탕면에 형성된 최초의 슬래그는 고상이며, 온도에 따라 액상화 되는데, 투입되는 정련제의 융점이 낮을수록 액상화가 촉진된다.In addition, the first slag formed on the molten iron bath surface is a solid phase, and is liquefied according to the temperature. The lower the melting point of the refining agent to be introduced, the more liquefaction is promoted.
본 발명의 실시예에서는 Ca2SiO4 고상이 석출된 분화 슬래그를 재활용하여 마련되며, P에 대한 용해도가 향상되고, 융점이 낮은 정련제를 제공한다.In an embodiment of the present invention, a Ca 2 SiO 4 solid phase is prepared by recycling the differentiated slag, the solubility in P is improved, and a refiner having a low melting point is provided.
그리고, 실시예에 따른 정련제로 정련을 실시하는 용선은 예컨대 P의 함량이 1500ppm 이하, 보다 구체적으로는 200ppm 이상, 1500ppm 이하일 수 있다.In addition, the molten iron for refining with the refining agent according to the embodiment may have, for example, a P content of 1500 ppm or less, more specifically 200 ppm or more and 1500 ppm or less.
이하, 도 1을 참조하여, 본 발명의 실시예에 따른 정련제에 대해 상세히 설명한다.Hereinafter, a refiner according to an embodiment of the present invention will be described in detail with reference to FIG. 1.
도 1은 본 발명의 실시예들에 따른 정련제 및 이들이 적용되는 용선을 나타난 개념도이다.1 is a conceptual view showing a refining agent according to embodiments of the present invention and molten iron to which they are applied.
실시예에 다른 정련제는 용선 중 P(인)을 제거하는 정련제로서, 도 1에 도시된 바와 같이, 제강 공정에서 발생된 분화 슬래그, 보다 구체적으로는 Ca2SiO4가 석출된 분화 슬래그를 포함한다. 또한, 정련제는 분화 슬래그 외에 CaO(이하, 추가 CaO)가 더 포함될 수 있다.Another refining agent in the embodiment is a refining agent that removes P (phosphorus) from molten iron, as shown in FIG. 1, and includes a differentiating slag generated in a steelmaking process, more specifically, a differentiating slag in which Ca 2 SiO 4 is precipitated. . In addition, the refining agent may further include CaO (hereinafter, additional CaO) in addition to the differentiated slag.
다른 말로 하면, 정련제는 Ca2SiO4가 석출된 분화 슬래그를 단독으로 포함하거나, 분화 슬래그와 추가 CaO를 포함한다.In other words, the refining agent contains the differentiated slag on which Ca 2 SiO 4 is precipitated alone, or contains the differentiated slag and additional CaO.
이하에서는 Ca2SiO4가 석출된 분화 슬래그(이하, 분화 슬래그)만을 포함하는 정련제를 제 1 실시예에 따른 정련제라 명명하고, 분화 슬래그와 추가 CaO를 포함하는 슬래그를 제 2 실시예에 따른 정련제라 명명한다.Hereinafter, a refiner comprising only the differentiated slag (hereinafter, differentiated slag) on which Ca 2 SiO 4 is precipitated is referred to as a refiner according to the first embodiment, and a refiner according to the second embodiment of the slag containing the differentiated slag and additional CaO. Name it.
그리고, P을 제거하고자 하는 용선 중 P의 함량에 따라 제 1 실시예에 따른 정련제를 투입하거나, 제 2 실시예에 따른 정련제를 투입한다. 즉, P 함량이 300ppm 미만인 용선에는 제 1 정련제를 투입하고, P 함량이 300ppm 이상인 용선에는 제 2 실시예에 따른 정련제를 투입하여 정련한다.Then, according to the content of P in the molten iron to be removed, the refiner according to the first embodiment is added, or the refiner according to the second embodiment is introduced. That is, the first refining agent is added to the molten iron having a P content of less than 300 ppm, and the refining agent according to the second embodiment is refined to the molten iron having a P content of 300 ppm or more.
그리고, 제 2 실시예에 따른 정련제를 이용하여 P 함량이 300ppm 이상인 용선을 탈린하는데 있어서, 추가 CaO와 분화 슬래그의 질량비(추가 CaO 질량/분화 슬래그 질량)를 조절하여 투입하며, 이에 대한 상세한 설명은 이하에서 하기로 한다.And, in the dephosphorization of the molten iron having a P content of 300 ppm or more using the refining agent according to the second embodiment, the weight ratio of the additional CaO and the differentiated slag (additional CaO mass / differentiated slag mass) is adjusted and input. It will be described below.
분화 슬래그는 Ca2SiO4가 석출된 슬래그로서, Si 및 CaO를 이용한 정련 과정에서 발생된 슬래그로부터 회수하여 마련할 수 있다.Differentiated slag is a slag in which Ca 2 SiO 4 is precipitated, and can be prepared by recovering from slag generated in a refining process using Si and CaO.
보다 구체적으로, 에이오디(AOD:Argon Oxygen Decarburization) 정련로에 Si과 CaO를 투입하여, 탈산 및 탈류를 실시한 후, 배재된 슬래그를 냉각시킨 슬래그일 수 있다.More specifically, after introducing Si and CaO into an AOD (Argon Oxygen Decarburization) refining furnace, after deoxidation and desulfurization, the excreted slag may be cooled.
이러한 슬래그에는 CaO, SiO2, MgO, Al2O3, CaF2, S, FeO, Cr2O3가 포함되어 있으며, Ca2SiO4 상이 석출되어 있다. 보다 구체적으로, 슬래그 전체에 대해 CaO가 49wt% 내지 62wt%, SiO2가 22wt% 내지 38wt%, MgO가 20wt% 이하(0 wt% 초과, 20wt% 이하), Al2O3가 10wt% 이하(0 wt% 초과, 10wt% 이하), CaF2 가 3wt% 내지 10wt%, S가 0.3wt% 이상, 1wt% 이하, FeO가 5wt% 이하(0 wt% 초과, 5wt% 이하), Cr2O3가 5wt% 이하(0 wt% 초과, 5wt% 이하) 포함되어 있다.The slag contains CaO, SiO 2 , MgO, Al 2 O 3 , CaF 2 , S, FeO, Cr 2 O 3 , and a Ca 2 SiO 4 phase is deposited. More specifically, CaO is 49 wt% to 62 wt%, SiO 2 is 22 wt% to 38 wt%, MgO is 20 wt% or less (over 0 wt%, 20 wt% or less), and Al 2 O 3 is 10 wt% or less for the entire slag ( 0 wt% or more, 10 wt% or less), CaF 2 3 wt% to 10 wt%, S 0.3 wt% or more, 1 wt% or less, FeO 5 wt% or less (0 wt% or more, 5 wt% or less), Cr 2 O 3 It contains less than 5wt% (more than 0 wt%, less than 5wt%).
그리고, 이러한 분화 슬래그의 입경은 0.5mm 이하일 수 있다.And, the particle size of the differentiation slag may be 0.5 mm or less.
상술한 바와 같이, 실시예에 따른 정련제는 Ca2SiO4가 석출물을 포함하는데, 이러한 정련제를 투입하여 생성된 슬래그는 P를 용해시키는 용해도가 높다.As described above, the refining agent according to the embodiment includes Ca 2 SiO 4 precipitates, and the slag produced by introducing the refining agent has high solubility to dissolve P.
이는, 실시예에 따른 정련제에 의해 생성된 슬래그는 Ca2SiO4 석출물을 포함하는데, 슬래그 중 Ca2SiO4와 P2O5에 의해 Ca2SiO4-Ca3P2O8 형태의 안정한 고용체를 형성하기 때문이다. 즉, 고상인 Ca2SiO4의 결정 속에 P2O5의 원자가 치환 혼입되어, Ca2SiO4-Ca3P2O8 형태의 고용체를 형성하기 때문이다.This is because the slag produced by the refiner according to the embodiment may include Ca 2 SiO 4 comprises a precipitate, slag of Ca 2 SiO 4 and P 2 O 5 by a Ca 2 SiO 4 -Ca 3 P 2 O 8 form a stable solid solution of Because it forms. That is, the atoms of P 2 O 5 are substituted and mixed into the crystals of Ca 2 SiO 4 as a solid phase to form a solid solution in the form of Ca 2 SiO 4 -Ca 3 P 2 O 8 .
이렇게, P2O5가 슬래그 중 Ca2SiO4와의 반응에 의해 Ca2SiO4-Ca3P2O8 형태의 고용체가 됨으로써, P가 슬래그 내에 안정적으로 존재하게 되며, 이로 인해 P가 용선으로 픽업(pick up)되는 것이 억제 또는 방지된다.In this way, the P 2 O 5 being a solid solution of Ca 2 SiO 4 -Ca 3 P 2 O 8 form by the reaction of Ca 2 SiO 4 of the slag, and the P is stably present in the slag, which due to the hot metal P Picking up is suppressed or prevented.
또한, 정련제는 Si 및 CaO를 이용한 정련 과정에서 발생된 슬래그를 포함하기 때문에, 정련제에는 CaO(분화 슬래그 내 CaO)가 포함되어 있다. 이에, 실시예에 따른 정련제를 투입하여 슬래그를 형성하는 경우, 상기 슬래그는 CaO와 Ca2SiO4 두 가지에 의해 P를 용해시키는 용해도를 가지게 된다. 다른 말로 하면, 실시예에 따른 정련제에 의해 제조된 슬래그는, CaO에 의한 P의 용해도 뿐만아니라, Ca2SiO4에 의한 용해도를 추가로 더 가지게 된다. In addition, since the refining agent contains slag generated during the refining process using Si and CaO, the refining agent contains CaO (CaO in the differentiated slag). Accordingly, when the slag is formed by introducing the refining agent according to the embodiment, the slag has a solubility to dissolve P by CaO and Ca 2 SiO 4 . In other words, the slag produced by the refining agent according to the embodiment further has a solubility by Ca 2 SiO 4 as well as a solubility of P by CaO.
따라서, 실시예에 따른 정련제에 의해 생성된 슬래그에 의하면, P를 용해시키는 용해도가 종래의 정련제(CaO)를 사용하는 형성된 슬래그에 비해 향상되는 효과가 있고, 이에 따라 탈린율이 향상된다.Therefore, according to the slag produced by the refining agent according to the embodiment, the solubility of dissolving P has an effect that is improved compared to the formed slag using the conventional refining agent (CaO), thereby improving the dephosphorization rate.
실시예에서는 상술한 바와 같이, P 함량이 300ppm 미만인 용선에는 분화 슬래그만이 단독으로 포함된 제 1 정련제를 투입하고, P 함량이 300ppm 이상인 용선에는 분화 슬래그와 추가 CaO를 포함하는 제 2 실시예에 따른 정련제를 투입하여 정련한다.In the embodiment, as described above, in the molten iron having a P content of less than 300 ppm, the first refining agent containing only the differentiated slag is added, and in the molten iron having a P content of 300 ppm or more, in the second embodiment containing the differentiated slag and additional CaO The refining agent is added to refine it.
이렇게, P의 함량에 따라 제 1 실시예에 따른 정련제 또는 제 2 실시예에 따른 정련제를 사용하는 것은 슬래그의 염기도(CaO/SiO2)에 의한 것이다.Thus, the use of the refining agent according to the first embodiment or the refining agent according to the second embodiment according to the content of P is based on the basicity (CaO / SiO 2 ) of the slag.
P 함량이 300ppm 미만인 용선에서는 슬래그의 염기도(CaO/SiO2)가 2.0 미만으로 낮더라도, P를 목표하는 농도로 충분히 제거할 수 있다. 따라서, 추가 CaO가 더 포함되지 않는 제 1 실시예에 따른 정련제를 이용하여 탈린할 수 있다.In molten iron having a P content of less than 300 ppm, even if the slag has a low basicity (CaO / SiO 2 ) of less than 2.0, P can be sufficiently removed at a target concentration. Therefore, it can be dephosphorized using the refiner according to the first embodiment, which does not further contain additional CaO.
하지만, P 함량이 300ppm 이상인 용선의 경우, 슬래그의 염기도(CaO/SiO2)가 2.0 이상, 4.0 이하인 것이 바람직하다. However, in the case of molten iron having a P content of 300 ppm or more, the basicity (CaO / SiO 2 ) of the slag is preferably 2.0 or more and 4.0 or less.
P 함량이 300ppm 이상인 용선의 경우, 그렇지 않은 경우에 비해 용선으로 취입 또는 투입되는 산소량이 상대적으로 많다. 이때, 슬래그의 염기도가 2.0 미만이면, 슬래그 중 Fe 산화물의 함량이 증가하면서, 슬래그 중 Ca2SiO4 상이 해리되고, P에 대한 용해도가 감소하게 된다. 이에, 용선 중 P를 충분히 제거할 수 없다.In the case of molten iron having a P content of 300 ppm or more, the amount of oxygen blown or injected into the molten iron is relatively larger than that of the molten iron. At this time, if the basicity of the slag is less than 2.0, while the content of Fe oxide in the slag increases, the Ca 2 SiO 4 phase in the slag dissociates, solubility in P decreases. Therefore, P cannot be sufficiently removed from the molten iron.
반대로, 슬래그의 염기도(CaO/SiO2)가 4.0을 초과하는 경우, 슬래그가 액상화되기 힘들어 탈린율이 감소되는 문제가 있다.Conversely, when the basicity (CaO / SiO 2 ) of the slag exceeds 4.0, there is a problem that the desalination rate is reduced because the slag is difficult to liquefy.
따라서, P 함량이 300ppm 이상인 용선의 경우, 슬래그의 염기도를 2.0 이상, 4.0 이하로 조절한다. 이를 위해, P 함량이 300ppm 이상인 용선의 경우, 분화 슬래그에 추가 CaO를 더 추가 또는 혼합한 제 2 정련제를 용선으로 투입하는데, 이때, 생성되는 슬래그의 염기도가 2.0 이상, 4.0 이하가 되도록 한다.Therefore, in the case of molten iron having a P content of 300 ppm or more, the basicity of the slag is adjusted to 2.0 or more and 4.0 or less. To this end, in the case of molten iron having a P content of 300 ppm or more, a second refiner in which additional CaO is further added or mixed into the eruption slag is introduced as molten iron, and the basicity of the resulting slag is 2.0 or more and 4.0 or less.
도 2는 추가 CaO와 분화 슬래그의 질량비(추가 CaO/분화 슬래그 질량비)에 따른 탈린량(ppm)을 나타낸 그래프이다.2 is a graph showing the amount of dephosphorization (ppm) according to the mass ratio (additional CaO / differentiated slag mass ratio) of additional CaO and differentiation slag.
실험을 위하여, 분화 슬래그와 추가 CaO를 포함하는 제 2 실시예에 따른 정련제를 마련하고, P가 1500ppm인 용선에 상기 정련제를 투입하여 탈린을 실시하였다. For the experiment, a refiner according to a second example containing an eruption slag and additional CaO was prepared, and dephosphorization was performed by introducing the refiner into a molten iron having a P of 1500 ppm.
실험에 사용된 분화 슬래그는 아래 표 1과 같다.The differentiation slag used in the experiment is shown in Table 1 below.
추가 CaO/분화 슬래그 질량비에 따른 탈린량을 비교하기 위하여, 추가 CaO/분화 슬래그 질량비가 서로 다른 복수의 정련제를 마련하고, 이들을 각기 다른 조업에 투입하여 탈린량(ppm)을 검출하였다. 탈린량(ppm)이란, 탈린 전 용선 중 P 함량 대비 탈린 종료 후, 용선 중 P 함량의 차이값이다. 이때, 래들과 전로 각각에서 동일한 용선 및 정련제를 이용하여 탈린을 진행하였다.To compare the amount of dephosphorization according to the additional CaO / differentiated slag mass ratio, a plurality of refining agents having different CaO / differentiated slag mass ratios were prepared, and the amount of dephosphorization (ppm) was detected by introducing them into different operations. The dephosphorization amount (ppm) is the difference between the P content in the molten iron before the dephosphorization and the P content in the molten iron after the dephosphorization. At this time, the desalination was performed using the same molten iron and refining agent in each of the ladle and the converter.
도 2를 참조하면, 추가 CaO/분화 슬래그 질량비가 증가함에 따라 용선으로부터 제거되는 P의 함량 즉, 탈류량이 증가되다가, 질량비 2.3을 기준으로 다시 감소하는 경향을 보인다.Referring to FIG. 2, as the additional CaO / differentiated slag mass ratio increases, the content of P removed from the molten iron, that is, the amount of desorption increases, and then tends to decrease again based on the mass ratio 2.3.
실시예에서는 추가 CaO/분화 슬래그 질량비에 따른 탈린량의 변화를 통해, 용선으로 투입할 추가 CaO/분화 슬래그 질량비를 도출 또는 선택한다. In the embodiment, through the change in the amount of dephosphorization according to the additional CaO / differentiated slag mass ratio, an additional CaO / differentiated slag mass ratio to be introduced into the molten iron is derived or selected.
예컨대, 최대 탈린량이 되도록 추가 CaO/분화 슬래그 질량비를 도출 또는 선택할 수 있다.For example, an additional CaO / differentiated slag mass ratio can be derived or selected to be the maximum amount of dephosphorization.
도 2를 예를 들어 설명하면, 최대 탈린량은 추가 CaO/분화 슬래그 질량비가 약 2.3일 때이며, 이에, P가 1500ppm인 용선을 탈린하는데 있어서, 추가 CaO/분화 슬래그 질량비가 2.3이 되도록 투입할 수 있다.Referring to FIG. 2 as an example, the maximum amount of dephosphorization is when the additional CaO / differentiated slag mass ratio is about 2.3, and thus, in desalting the molten iron with P of 1500ppm, the additional CaO / differentiated slag mass ratio can be introduced to be 2.3. have.
하지만, 이에 한정되지 않고, 최대 탈린량 보다 낮은 적절한 탈린량을 확보하도록, 추가 CaO/분화 슬래그 질량비를 선택할 수 있다. 즉, 최대 탈린량을 보이는 추가 CaO/분화 슬래그 질량비로부터 소정 수치 작은값 또는 큰 값이 되도록 투입할 수 있다.However, the present invention is not limited thereto, and an additional CaO / differentiated slag mass ratio may be selected to ensure an appropriate amount of dephosphorization lower than the maximum amount of dephosphorization. That is, it can be added so that a predetermined value is a small value or a large value from the additional CaO / differentiated slag mass ratio showing the maximum amount of dephosphorization.
예컨대, 도 2에서 최대 탈린량은 추가 CaO/분화 슬래그 질량비가 2.3일 때이며, 이에, P가 1500ppm인 용선을 탈린하는데 있어서, 추가 CaO/분화 슬래그 질량비가 2.2 내지 2.4가 되도록 투입할 수 있다.For example, the maximum amount of dephosphorization in FIG. 2 is when the additional CaO / differentiated slag mass ratio is 2.3, and thus, in desalting the molten iron having P of 1500 ppm, the additional CaO / differentiated slag mass ratio may be added to be 2.2 to 2.4.
실시예에서는 용선 중 P의 함량에 따라 추가 CaO/분화 슬래그 질량비를 조절하는데, 이때, 상술한 방법과 동일한 방법으로, 적절한 또는 목표하는 범위의 탈린량이 확보되도록, P의 함량에 따른 적절한 추가 CaO/분화 슬래그 질량비를 도출할 수 있으며, 그 예시를 표 2에 나타내었다.In the embodiment, the additional CaO / differentiated slag mass ratio is adjusted according to the content of P in the molten iron, and in the same manner as the above-described method, appropriate or additional CaO / according to the content of P is ensured so that an appropriate or targeted amount of dephosphorization is secured. Differentiation slag mass ratio can be derived, and an example is shown in Table 2.
표 2에 나타난 바와 같이, P 함량이 300ppm 이상, 600ppm 미만인 용선의 경우, 추가 CaO/분화 슬래그 질량비 1.0 이상, 1.5 미만인 정련제를 이용하여 정련할 수 있고, P 함량이 600ppm 이상, 1000ppm 미만인 용선의 경우, 추가 CaO/분화 슬래그 질량비가 1.5 이상, 2.2 미만인 정련제를 이용하여 정련할 수 있다.그리고, P 함량이 1000ppm 이상, 1500ppm 이하인 용선의 경우, 추가 CaO/분화 슬래그 질량비가 2.2 이상, 2.6 이하인 정련제를 이용하여 정련제를 이용하여 정련할 수 있다.As shown in Table 2, in the case of molten iron having a P content of 300 ppm or more and less than 600 ppm, it can be refined using an additional CaO / differentiated slag mass ratio of 1.0 or more and a 1.5 or less refining agent, and in the case of a molten iron having a P content of 600 ppm or more and less than 1000 ppm , Additional CaO / differentiated slag mass ratio can be refined using a refining agent having a mass ratio of 1.5 or more and less than 2.2, and in the case of molten iron having a P content of 1000 ppm or more and 1500 ppm or less, a refining agent having a mass ratio of CaO / differentiated slag of 2.2 or more and 2.6 or less Can be refined using a refining agent.
이렇게, 정련하고자 하는 용선 중 P의 함량 증가에 따라, 추가 CaO/분화 슬래그 질량비가 증가된 정련제를 투입한다. 이에, 슬래그는 P를 용해시키는 용해도가 상승되어, 목표하는 수준으로 P를 제거할 수 있다. 이는, 추가 CaO/분화 슬래그 질량비가 증가할 수록, Ca2SiO4-Ca3P2O8의 고용체 생성이 촉진되기 때문이다.In this way, as the content of P in the molten iron to be refined increases, an additional CaO / differentiated slag mass ratio is increased. Accordingly, the solubility of the slag to dissolve P is increased, and P can be removed to a target level. This is because, as the additional CaO / differential slag mass ratio increases, solid solution formation of Ca 2 SiO 4 -Ca 3 P 2 O 8 is promoted.
한편, 추가 CaO/분화 슬래그 질량비가 2.6을 초과하는 경우, 슬래그의 융점이 높아져, 탈린량을 확보할 수 없으므로, 추가 CaO/분화 슬래그 질량비는 2.6 이하로 조절되는 것이 바람직하다.On the other hand, when the mass ratio of the additional CaO / differentiated slag exceeds 2.6, the melting point of the slag becomes high and the amount of dephosphorization cannot be secured, so the mass ratio of the additional CaO / differentiated slag is preferably adjusted to 2.6 or less.
상술한 바와 같은 제 2 실시예에 따른 정련제를 투입하는데 있어서, 추가 CaO와 분화 슬래그가 혼합된 혼합물을 투입하거나, 추가 CaO와 분화 슬래그를 별도로 투입할 수 있다.In the refining agent according to the second embodiment as described above, a mixture in which additional CaO and differentiation slag is mixed may be added, or additional CaO and differentiation slag may be separately added.
용선의 정련시에, 슬래그의 액상화를 위해 정련제와 함께 CaF2를 투입하는데, 실시예에서는 투입되는 정련제에 포함된 추가 CaO의 질량에 따라 그 투입량이 결정된다(수식 1 참조).At the time of refining of the molten iron, CaF 2 is added together with a refining agent for liquefaction of slag. In the embodiment, the amount of addition is determined according to the mass of additional CaO contained in the refining agent to be added (see Equation 1).
[수식 1][Equation 1]
수식 1에 의하면, 정련제에 포함된 추가 CaO의 질량(kg)의 15%의 양으로 CaF2를 투입한다.According to Equation 1, CaF 2 is added in an amount of 15% of the mass (kg) of additional CaO contained in the refining agent.
예컨대, 용선 중 P의 함량이 300ppm 미만인 경우, 추가 CaO를 포함하지 않은 제 1 실시예에 따른 정련제를 사용하므로, 수식 1에 의하면, CaF2 투입량은 0이 된다. 즉, 용선 중 P의 함량이 300ppm 미만인 경우, CaF2 투입하지 않으며, CaF2 투입의 투입 없이도, 슬래그의 액상화가 가능하다.For example, when the content of P in the molten iron is less than 300 ppm, since the refiner according to the first embodiment that does not contain additional CaO is used, according to Equation 1, the CaF 2 input amount is 0. That is, when the content of P in the molten iron is less than 300ppm, CaF 2 is not added and it is possible to liquefy the slag without inputting CaF 2 .
다른 예로, 용선 중 P의 함량이 300ppm 이상인 용선의 경우, 분화 슬래그와 추가 CaO를 포함하는 제 2 실시예에 따른 정련제를 사용한다. 이에 수식 1에 의하면, 용선 중 P의 함량이 300ppm 이상인 용선의 경우, 소정량으로 CaF2의 투입량이 산출되며, 산출된 투입량으로 CaF2를 투입시에 슬래그를 액화시킬 수 있다.As another example, in the case of molten iron having a P content of 300 ppm or more in the molten iron, the refining agent according to the second embodiment including eruption slag and additional CaO is used. Accordingly, according to Equation 1, in the case of molten iron having a P content of 300 ppm or more in the molten iron, the amount of CaF 2 is calculated in a predetermined amount, and the slag can be liquefied when CaF 2 is added to the calculated amount.
여기서, 정련제에 포함된 추가 CaO의 질량은 종래에 정련제로서 투입되는 CaO의 질량에 비해 작다. 이에, 용선 중 P의 함량이 300ppm 이상인 경우에도, CaF2의 투입량을 종래에 비해 줄일 수 있다.Here, the mass of the additional CaO contained in the refining agent is smaller than the mass of CaO conventionally added as a refining agent. Thus, even when the content of P in the molten iron is 300ppm or more, the amount of CaF 2 can be reduced compared to the prior art.
이와 같이, 실시예에 따른 정련제를 사용함에 따라, CaF2를 투입하지 않거나, 종래에 비해 적은량으로 투입할 수 있다. 이에, CaF2 투입에 따른 비용을 저감시킬 수 있다.As described above, by using the refining agent according to the embodiment, CaF 2 may not be added or may be added in a smaller amount than in the prior art. Accordingly, the cost associated with CaF 2 input can be reduced.
그리고, CaF2를 투입하지 않거나, 종래에 비해 적은량으로 CaF2를 투입하더라도, 슬래그의 액상화가 가능하다. 이는, Ca2SiO4가 석출된 분화 슬래그를 포함하는 정련제의 융점(1600℃ 내지 1700℃)이 종래의 정련제인 CaO의 융점(약 2572℃)에 비해 낮기 때문이다. And, failure to input the CaF 2, CaF 2, even if the input to a small amount compared to the prior art, it is possible to liquefaction of the slag. This is because the melting point (1600 ° C to 1700 ° C) of the refining agent containing the differentiated slag on which Ca 2 SiO 4 is precipitated is lower than that of the conventional refining agent CaO (about 2572 ° C).
도 3은 실시예에 따른 정련제 및 비교예에 따른 정련제를 이용하는 경우, CaF2의 투입량을 비교한 그래프이다.3 is a graph comparing the input amount of CaF 2 when using the refiner according to the embodiment and the refiner according to the comparative example.
여기서, 실시예에 다른 정련제는 추가 CaO 및 분화 슬래그를 포함하는 정련제이고, 비교예에 따른 정련제는 CaO 만을 포함하는 정련제이다. 분화 슬래그는 앞에서 설명한 표 1의 조성의 분화 슬래그를 사용하였다.Here, another refining agent in the examples is a refining agent containing additional CaO and differentiation slag, and the refining agent according to the comparative example is a refining agent containing only CaO. Differentiation slag was used for the differentiation slag of the composition of Table 1 described above.
그리고, 실험시, 용선 중 1000ppm의 동일량의 P를 제거하는 조건으로 하였다.And, in the experiment, it was set as the condition for removing the same amount of P of 1000 ppm in the molten iron.
도 3에서 보는 바와 같이 1000ppm의 P을 제거하는데 있어서, 비교예의 경우 250kg의 CaF2을 투입하였으나, 실시예의 경우 160kg으로서, 비교예에 비해 CaF2의 투입량이 적다.As shown in FIG. 3, in removing 1000 ppm of P, 250 kg of CaF 2 was added in the case of the comparative example, but 160 kg in the case of the example, and the amount of CaF 2 was less than that of the comparative example.
이로부터, 실시예에 따른 정련제에 의하면, 비교예에 따른 정련제 사용시에 비해 적은 량의 CaF2를 투입하더라도, 슬래그의 액상화가 용이함을 알 수 있다. 이는 실시예에 포함된 정련제의 융점이 종래의 정련제인 CaO에 비해 낮기 때문이다.From this, it can be seen that according to the refining agent according to the embodiment, even if a small amount of CaF 2 is added compared to when using the refining agent according to the comparative example, it is easy to liquefy the slag. This is because the melting point of the refining agent included in the examples is lower than that of the conventional refining agent CaO.
상기에서는 실시예들에 따른 정련제를 이용하여 용선 중 P(인)을 제거하는 정련에 대해 설명하였다.In the above, refining for removing P (phosphorus) from molten iron using the refining agent according to the embodiments has been described.
하지만, 실시예들에 따른 정련제를 이용하여 탈린과 함께 용선 중 S(황)을 제거하는 탈류를 동시에 실시할 수 있다. 이때, 추가 CaO/분화 슬래그 질량비에 따라 탈황의 실시가 가능하다.However, by using the refining agent according to the embodiments, desulfurization to remove S (sulfur) from the molten iron along with Tallinn may be simultaneously performed. At this time, desulfurization can be performed according to the additional CaO / differentiated slag mass ratio.
도 4는 추가 CaO/분화 슬래그 질량비에 따른 탈류량(wt%)을 나타낸 그래프이다.4 is a graph showing the amount of desulfurization (wt%) according to the mass ratio of CaO / differentiated slag.
실험을 위하여, 분화 슬래그와 추가 CaO를 포함하는 제 2 실시예에 따른 정련제를 마련하고, 용선에 상기 정련제를 투입하였다.For the experiment, a refining agent according to a second embodiment containing an eruption slag and additional CaO was prepared, and the refining agent was added to the molten iron.
실험에 사용된 용선은 앞에 도 2의 실험시에 사용한 용선과 동일하며, 분화 슬래그는 앞에서 설명한 표 1과 같다.The charter used in the experiment is the same as the charter used in the experiment of FIG. 2, and the differentiation slag is shown in Table 1 described above.
제 2 실시예에 따른 정련제를 투입하는데 있어서, 추가 CaO/분화 슬래그 질량비가 서로 다른 복수의 정련제를 마련하고, 이들 정련제 각각의 투입에 따른 탈류량(wt%)을 검출하였다. 여기서, 탈류량(wt%)이란, 정련 전 용선 중 S 함량 대비 정련 종료 후, 용선 중 S 함량의 차이값이다.In the refining agent according to the second embodiment, a plurality of refining agents having different CaO / differentiated slag mass ratios were prepared, and the amount of desulfurization (wt%) according to each of these refining agents was detected. Here, the desorption amount (wt%) is a difference value between the S content in the molten iron before refining and the S content in the molten iron after finishing refining.
도 4를 참조하면, 추가 CaO/분화 슬래그 질량비가 2.1을 초과할 때 탈류가 가능한 것을 확인할 수 있다. 즉, 추가 CaO/분화 슬래그 질량비가 2.1을 초과할 때, 탈류량(wt%)이 0 wt%를 초과한다.Referring to FIG. 4, it can be confirmed that desorption is possible when the additional CaO / differentiated slag mass ratio exceeds 2.1. That is, when the additional CaO / differentiated slag mass ratio exceeds 2.1, the amount of desulfurization (wt%) exceeds 0 wt%.
이는, 정련제로 사용되는 분화 슬래그 중 S 함량이 0.3wt% 이상으로 높기 때문이다. 다른 말로 하면, 정련제에 이미 0.3wt% 이상의 S가 포함되어 있기 때문이다. 따라서, 추가 CaO/분화 슬래그 질량비가 2.1 이하에서는 탈류가 가능하지 않고, 2.1을 초과할 때 탈류가 가능하다.This is because the S content of the eruption slag used as a refining agent is higher than 0.3 wt%. In other words, the refining agent already contains 0.3 wt% or more of S. Therefore, if the additional CaO / differentiated slag mass ratio is 2.1 or less, defluxing is not possible, and when it exceeds 2.1, defluxing is possible.
이에, 탈린과 함께 탈류를 실시하는 경우, 추가 CaO/분화 슬래그 질량비가 2.1을 초과하도록 조절되어야 한다.Thus, when desulfurization is carried out with Tallinn, the additional CaO / differentiated slag mass ratio must be adjusted to exceed 2.1.
이때, 목표하는 탈류량(wt%)을 달성하기 위한 추가 CaO/분화 슬래그 질량비는 아래 수식 2를 이용하여 산출할 수 있다.At this time, the additional CaO / differentiated slag mass ratio for achieving the target desulfurization amount (wt%) can be calculated using
[수식 2][Equation 2]
수식 2에서 탈류량 값이 0을 초과하려면, 추가 CaO/분화 슬래그 질량비가 2.1을 초과해야 한다는 계산이 나온다.In
목표하는 탈류량(wt%)을 달성하기 위한 추가 CaO/분화 슬래그 질량비를 산출하는데 있어서, 제거하고자 하는 탈류량의 값을 수식 2의 '탈류량(wt%)'에 적용한다. 수식 2에 의해 소정의 추가 CaO/분화 슬래그 질량비가 산출되며, 이 값은 2.1을 초과하는 값이다.In calculating an additional CaO / differentiated slag mass ratio to achieve a target deflux amount (wt%), the value of the deflux amount to be removed is applied to the 'deflux amount (wt%)' of
수식 2에 의해 추가 CaO/분화 슬래그 질량비가 산출되면, 이를 용선 중 P의 함량에 따른 추가 CaO/분화 슬래그 질량비 비교한다.When the additional CaO / differentiated slag mass ratio is calculated by
그리고, 수식 2에 의해 산출된 추가 CaO/분화 슬래그 질량비 및 용선 중 P의 함량에 따른 추가 CaO/분화 슬래그 질량비 중, 상대적으로 큰 질량비를 용선으로 투입할 최종 질량비(추가 CaO/분화 슬래그 질량비)로 선택하여 투입한다.In addition, among the additional CaO / differentiated slag mass ratio calculated by
이하, 실시예에 따른 정련제를 이용한 용선 정련 방법에 대해 설명한다. 이때, 상술한 내용과 중복되는 내용은 생략하거나, 간략히 설명한다.Hereinafter, the molten iron refining method using the refining agent according to the embodiment will be described. At this time, the contents overlapping with the above-mentioned contents are omitted or briefly described.
먼저, P(인)을 제거하고자 하는 용선을 용기에 장입한다. 여기서, 용기는 래들 또는 전로일 수 있다.First, the molten iron to remove P (phosphorus) is loaded into a container. Here, the container may be a ladle or a converter.
이후, 랜스를 이용하여 용기로 기체 산소를 취입하고, 정련제를 투입한다. 이때, 기체 산소 외에 Fe2O3를 포함하는 재료를 고체 산소로서 추가로 더 투입할 수 있다.Thereafter, gas oxygen is blown into the container using a lance, and a refining agent is added. At this time, in addition to gaseous oxygen, a material containing Fe 2 O 3 may be further added as solid oxygen.
용선으로 투입되는 정련제는 Ca2SiO4가 석출된 분화 슬래그를 포함한다. 이때, 정련하고자 하는 용선 중 P의 함량에 따라 제 1 실시예에 따른 정련제를 투입하거나, 제 2 실시예에 따른 정련제를 투입한다.The refining agent introduced into the molten iron contains an eruption slag in which Ca 2 SiO 4 is precipitated. At this time, according to the content of P in the molten iron to be refined, the refining agent according to the first embodiment is added, or the refining agent according to the second embodiment is introduced.
즉, 용선 중 P 함량이 300ppm 미만인 경우, 분화 슬래그만을 포함하는 제 1 실시예에 따른 정련제를 투입한다. 다른 예로, 용선 중 P 함량이 300ppm 이상인 경우, 분화 슬래그와 추가 CaO가 포함된 제 2 실시예에 따른 정련제를 투입한다. 이때, 피처리물인 용선 중 P 함량에 따라 추가 CaO/분화 슬래그 질량비가 조절된 정련제를 투입한다.That is, when the P content in the molten iron is less than 300ppm, the refiner according to the first embodiment containing only the differentiated slag is introduced. As another example, when the P content in the molten iron is 300ppm or more, the refiner according to the second embodiment containing the differentiation slag and additional CaO is added. At this time, an additional CaO / differentiated slag mass ratio is adjusted according to the P content in the molten iron to be treated.
그리고, 용선으로 투입되는 정련제 중 추가 CaO의 질량에 따라 CaF2의 투입량을 결정한다(수식 1 참조).Then, the amount of CaF 2 is determined according to the mass of the additional CaO among the refiners injected into the molten iron (see Equation 1).
이때, 실시예에 따른 정련제는 종래의 정련제에 비해 그 융점이 낮기 때문에, CaF2를 투입하지 않거나, CaF2의 투입량을 종래에 비해 감소시킬 수 있다.At this time, since the refining agent according to the embodiment has a lower melting point than that of the conventional refining agent, CaF 2 may not be added or the amount of CaF 2 may be reduced compared to the prior art.
이렇게, 용선으로 산소가 취입되고, 정련제가 투입되면, 취입 또는 투입되는 산소, 정련제 및 용선 간의 반응에 의해 슬래그가 생성된다. 그리고, 생성된 슬래그는 액상화된다.In this way, when oxygen is blown into the molten iron and a refining agent is added, slag is generated by reaction between the blown or charged oxygen, the refining agent and the molten iron. Then, the produced slag is liquefied.
용선 중 P는 생성된 슬래그로 이동하여 Fe 산화물과 반응함에 따라 P2O5가 된다. 그리고, P2O5는 슬래그 중으로 용해된다. 즉, P가 용선으로 다시 픽업(Pick up)되지 않고, 슬래그 내에 잔존하도록 슬래그 중에 용해되며, 이에 용선으로부터 P가 제거되는 탈린이 된다.P of molten iron moves to the generated slag and becomes P 2 O 5 as it reacts with Fe oxide. And P 2 O 5 is dissolved in the slag. That is, P is not picked up again as molten iron, but is dissolved in the slag so as to remain in the slag, and thus becomes dephosphorized by removing P from the molten iron.
이렇게, 슬래그로 흡수된 P2O5가 상기 슬래그 내에 용해되는데 있어서, 실시예에 따른 정련제에 의해 생성된 슬래그에 의하면, CaO 및 Ca2SiO4로 인한 용해도를 가진다. 즉, 생성된 P2O5 중 일부는 슬래그 중 액상의 CaO에 의해 상기 슬래그 중으로 용해되어, 슬래그 내에서 안정적으로 잔존하게 되고, 다른 일부의 P2O5는 고상인 Ca2SiO4의 결정 속에 치환 혼입되어, Ca2SiO4-Ca3P2O8 형태의 고용체가 됨으로써, 슬래그 내에 안정적으로 잔존한다.In this way, P 2 O 5 absorbed by the slag is dissolved in the slag, and according to the slag produced by the refiner according to the embodiment, it has solubility due to CaO and Ca 2 SiO 4 . That is, some of the generated P 2 O 5 is dissolved in the slag by liquid CaO in the slag, stably remains in the slag, and other P 2 O 5 is in the crystal of Ca 2 SiO 4 as a solid phase. By substitution and mixing, the solid solution in the form of Ca 2 SiO 4 -Ca 3 P 2 O 8 remains stably in the slag.
따라서, 실시예에 따른 정련제에 의해 생성된 슬래그에 의하면, P를 용해시키는 용해도가 향상되는 효과가 있다. 따라서, 용선 중 P(인)을 제거하는 탈린능이 향상된다.Therefore, according to the slag produced by the refining agent according to the embodiment, there is an effect of improving the solubility of dissolving P. Therefore, the dephosphorization ability to remove P (phosphorus) among molten iron is improved.
또한, 제강 공정 중 발생되는 분화 슬래그를 재활용하여 정련제를 마련함으로써, 정련제 마련을 위한 비용을 저감시킬 수 있어, 저원가의 정련 조업이 가능하다.In addition, by recycling the eruption slag generated during the steelmaking process to prepare a refining agent, the cost for preparing the refining agent can be reduced, and low-cost refining operation is possible.
그리고, 분화 슬래그를 정련제로 재활용함에 따라, 분화 슬래그의 매립에 소요되는 비용을 저감시킬 수 있다.And, by recycling the eruption slag as a refining agent, it is possible to reduce the cost of landfilling the eruption slag.
본 발명의 실시형태들에 따른 정련제는 제강 공정 중 발생되는 분화 슬래그를 재활용하여 정련제를 마련함으로써, 정련제 마련을 위한 비용을 저감시킬 수 있어, 저원가의 정련 조업이 가능하다. 그리고, 분화 슬래그를 정련제로 재활용함에 따라, 분화 슬래그의 매립에 소요되는 비용을 저감시킬 수 있다.The refining agent according to the embodiments of the present invention can reduce the cost for providing the refining agent by recycling the eruption slag generated during the steelmaking process, thereby enabling low-cost refining operation. And, by recycling the eruption slag as a refining agent, it is possible to reduce the cost of landfilling the eruption slag.
Claims (15)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR10-2018-0134584 | 2018-11-05 | ||
| KR1020180134584A KR102156718B1 (en) | 2018-11-05 | 2018-11-05 | Refining agent and method for refining molten iron |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2020096308A1 true WO2020096308A1 (en) | 2020-05-14 |
Family
ID=70611393
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/KR2019/014839 Ceased WO2020096308A1 (en) | 2018-11-05 | 2019-11-04 | Refining agent and method for refining molten steel using same |
Country Status (2)
| Country | Link |
|---|---|
| KR (1) | KR102156718B1 (en) |
| WO (1) | WO2020096308A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114994020A (en) * | 2022-05-31 | 2022-09-02 | 宝武集团鄂城钢铁有限公司 | Method for measuring slag content of molten iron |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11264011A (en) * | 1998-03-17 | 1999-09-28 | Kawasaki Steel Corp | How to use slag effectively |
| JP2001207206A (en) * | 1999-11-19 | 2001-07-31 | Kobe Steel Ltd | Method for dephosphorizing molten iron |
| KR20020025266A (en) * | 2000-09-28 | 2002-04-04 | 이구택 | Desulphurizer by using ladle slag and a method for producing thereof |
| JP2005082812A (en) * | 2003-09-04 | 2005-03-31 | Sumitomo Metal Ind Ltd | Hot phosphorus dephosphorization method |
| JP2013139603A (en) * | 2012-01-04 | 2013-07-18 | Nippon Steel & Sumitomo Metal Corp | Dephosphorization blowing method for molten pig iron |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4546661B2 (en) | 2001-04-10 | 2010-09-15 | 新日本製鐵株式会社 | Hot metal desulfurization agent reusing desulfurization slag |
-
2018
- 2018-11-05 KR KR1020180134584A patent/KR102156718B1/en active Active
-
2019
- 2019-11-04 WO PCT/KR2019/014839 patent/WO2020096308A1/en not_active Ceased
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11264011A (en) * | 1998-03-17 | 1999-09-28 | Kawasaki Steel Corp | How to use slag effectively |
| JP2001207206A (en) * | 1999-11-19 | 2001-07-31 | Kobe Steel Ltd | Method for dephosphorizing molten iron |
| KR20020025266A (en) * | 2000-09-28 | 2002-04-04 | 이구택 | Desulphurizer by using ladle slag and a method for producing thereof |
| JP2005082812A (en) * | 2003-09-04 | 2005-03-31 | Sumitomo Metal Ind Ltd | Hot phosphorus dephosphorization method |
| JP2013139603A (en) * | 2012-01-04 | 2013-07-18 | Nippon Steel & Sumitomo Metal Corp | Dephosphorization blowing method for molten pig iron |
Also Published As
| Publication number | Publication date |
|---|---|
| KR102156718B1 (en) | 2020-09-16 |
| KR20200051340A (en) | 2020-05-13 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP2582692B2 (en) | Converter steelmaking method | |
| WO2020096308A1 (en) | Refining agent and method for refining molten steel using same | |
| RU2002123053A (en) | METHOD FOR PROCESSING SLAGS OR SLAG MIXTURES | |
| WO2016018050A1 (en) | Slag ball, and molten iron dephosphorizing method and converter blow-refining method using same | |
| WO2021132891A1 (en) | Calcium-aluminate-based flux utilizing industrial byproduct, method for manufacturing same, and method for desulfurizing molten steel by using same | |
| WO2021221455A1 (en) | Method for removing phosphorus by using flux alternative to fluorite | |
| JP3915341B2 (en) | Hot phosphorus dephosphorization method | |
| WO2013115489A1 (en) | Method for reducing slag | |
| SE460287B (en) | PROCEDURE FOR PURIFICATION OF SILICONE FROM BORN | |
| WO2018110914A2 (en) | Dephosphorizing flux and method for preparing same | |
| KR100388240B1 (en) | Method for dephosphorization treatment in eaf liquid steel | |
| JP2653301B2 (en) | Reusing method of low P converter slag | |
| WO2018048161A1 (en) | Method for manufacturing steel | |
| WO2018043835A1 (en) | Method for producing alloy steel | |
| WO2018016909A1 (en) | Method for refining molten metal in converter | |
| WO2024071633A1 (en) | Method for manufacturing steel | |
| JP4854933B2 (en) | Refining method with high reaction efficiency | |
| WO2021187749A1 (en) | Tundish flux and casting method using same | |
| KR100911966B1 (en) | Manufacturing method of ultra low sulfur stainless steel | |
| WO2024085385A1 (en) | Steelmaking method | |
| KR20130002493A (en) | Desulfurizer for molten steel and desulfurizing method of using the same | |
| WO2020096390A1 (en) | Deoxidizer and molten steel treatment method | |
| WO2024150882A1 (en) | Method for recovering iron and valuable metals from electric arc furnace dust | |
| KR100370574B1 (en) | A method for dephosphorizing using desulphurization dust | |
| JP3684445B2 (en) | Manufacturing method of high purity high Ni steel |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 19882099 Country of ref document: EP Kind code of ref document: A1 |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 19882099 Country of ref document: EP Kind code of ref document: A1 |