WO2020071490A1 - Packaging material for electricity storage devices, electricity storage device, method for producing said packaging material for electricity storage devices, and method for producing said electricity storage device - Google Patents
Packaging material for electricity storage devices, electricity storage device, method for producing said packaging material for electricity storage devices, and method for producing said electricity storage deviceInfo
- Publication number
- WO2020071490A1 WO2020071490A1 PCT/JP2019/039142 JP2019039142W WO2020071490A1 WO 2020071490 A1 WO2020071490 A1 WO 2020071490A1 JP 2019039142 W JP2019039142 W JP 2019039142W WO 2020071490 A1 WO2020071490 A1 WO 2020071490A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- layer
- storage device
- adhesive layer
- power storage
- image
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/40—Applications of laminates for particular packaging purposes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/78—Cases; Housings; Encapsulations; Mountings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/84—Processes for the manufacture of hybrid or EDL capacitors, or components thereof
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G2/00—Details of capacitors not covered by a single one of groups H01G4/00-H01G11/00
- H01G2/24—Distinguishing marks, e.g. colour coding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/14—Primary casings; Jackets or wrappings for protecting against damage caused by external factors
- H01M50/141—Primary casings; Jackets or wrappings for protecting against damage caused by external factors for protecting against humidity
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a packaging material for a power storage device, a power storage device, and a method for manufacturing these.
- a packaging material is an indispensable member for sealing power storage device elements such as electrodes and electrolytes.
- metal packaging materials have been frequently used as packaging for power storage devices.
- a packaging material for an electricity storage device that can be easily processed into various shapes and can be made thinner and lighter
- a base material layer on the outer layer side, a barrier layer, and a heat-fusible resin layer on the inner layer side have been developed.
- are sequentially laminated see, for example, Patent Document 1).
- a concave portion is formed by cold molding, and an electric storage device element such as an electrode or an electrolytic solution is arranged in a space formed by the concave portion.
- ink is printed on the surface of the base material layer to form barcodes, patterns, characters, etc., and is adhered on the base material layer on the printed side.
- a method of printing on a packaging material by a method of laminating an agent and a barrier layer (generally called back printing) has been widely adopted.
- back printing a method of laminating an agent and a barrier layer
- the adhesion between the base layer and the barrier layer is reduced, and delamination is likely to occur between the layers.
- the power storage device to which the power storage device packaging material is applied is required to have high security, such a method of printing by back printing is avoided in the power storage device packaging material. Therefore, conventionally, when forming a print such as a bar code on the packaging material for an electric storage device, a method of attaching a seal formed with the print to the surface of the outer layer is generally adopted.
- Pad printing is the following printing method. First, ink is poured into a concave portion of a flat plate on which a pattern to be printed is etched. Next, a silicon pad is pressed from above the concave portion to transfer the ink to the silicon pad. Next, the ink transferred to the surface of the silicon pad is transferred to a printing target to form a print on the printing target.
- the ink is transferred to the printing object using an elastic silicon pad or the like, so that it is easy to print on the surface of the formed power storage device packaging material, and the power storage device element is used for the power storage device.
- the power storage device element is used for the power storage device.
- a material that enables image formation on the power storage device packaging material by laser light irradiation between the outer layer and the barrier layer is included.
- the printing layer contains a material capable of forming an image, and is a thinly formed layer. Since the content of the binder resin is small and the adhesiveness is poor, the printing layer is formed between the base layer and the barrier layer. The adhesiveness is reduced by providing. Further, for example, when an adhesive layer is provided between the printing layer and the barrier layer in order to solve the problem of a decrease in adhesion due to the provision of the printing layer, the number of manufacturing steps of the power storage device packaging material and the power storage device increases. There is a problem of doing.
- the present invention between the base layer and the barrier layer, despite the fact that a layer containing a material capable of forming an image is provided, between the base layer and the barrier layer Since it has high adhesiveness and does not need to increase the output of laser light (the minimum output of laser light capable of forming an image properly can be reduced), the base by image formation using laser light is used.
- a main object is to provide a packaging material for an electric storage device in which deterioration of a material layer is suppressed.
- another object of the present invention is to provide a method for manufacturing the packaging material for a power storage device, a power storage device using the packaging material for a power storage device, and a method for manufacturing the power storage device.
- the present inventors have conducted intensive studies to solve the above-mentioned problems.
- at least a base layer, an adhesive layer, a barrier layer, and a laminate having a heat-fusible resin layer in this order the adhesive layer is in contact with the barrier layer, the adhesive
- the packaging material for an electricity storage device whose layer contains a material capable of forming an image by irradiation with laser light has a structure in which a layer containing a material capable of forming an image is provided between a base layer and a barrier layer.
- the high adhesion between the substrate layer and the barrier layer, and it is not necessary to increase the output of the laser light, so that the deterioration of the substrate layer due to the image formation using the laser light is suppressed. was found.
- the present invention has been completed by further study based on these findings.
- the present invention provides a packaging material for a power storage device and a power storage device according to the following aspects.
- Item 1 At least a positive electrode, a negative electrode, and a power storage device element including an electrolyte are housed in a package made of a power storage device packaging material, a power storage device,
- the packaging material for the electricity storage device is at least composed of a laminate including a base layer, an adhesive layer, a barrier layer, and a heat-fusible resin layer in this order, The adhesive layer is in contact with the barrier layer,
- Item 2. The adhesive layer includes a material that can form an image by irradiation with a laser beam.
- the electricity storage device has a content of the material capable of forming an image by laser light irradiation of 0.1 to 50% by mass.
- Item 3. Item 3. The power storage device according to Item 1 or 2, wherein the material capable of forming an image by irradiation with a laser beam includes a bismuth-based compound.
- Item 4. Item 4. The power storage device according to any one of Items 1 to 3, wherein the material capable of forming an image by irradiation with a laser beam includes a black pigment.
- Item 6. Item 6.
- the power storage device according to any one of Items 1 to 5, wherein an adhesive strength between the base layer and the barrier layer is 3 N / 15 mm or more.
- Item 7. The power storage device according to any one of Items 1 to 6, wherein an image is formed on the adhesive layer.
- Item 7. The power storage device according to any one of Items 1 to 6, wherein an image visible from the outside is formed.
- Item 9. At least, a base layer, an adhesive layer, a barrier layer, and a heat-fusible resin layer, which is composed of a laminate including in this order, The adhesive layer is in contact with the barrier layer,
- the adhesive layer includes a material that enables image formation by irradiation with laser light
- a method for producing a packaging material for a power storage device Item 11.
- a method for manufacturing a power storage device comprising: Item 12.
- the present invention high adhesion between the base material layer and the barrier layer is achieved despite the fact that a layer containing a material capable of forming an image is provided between the base material layer and the barrier layer. Since there is no need to increase the output of the laser light, it is possible to provide a packaging material for an electric storage device in which deterioration of the base layer due to image formation using laser light is suppressed. Further, according to the present invention, it is possible to provide a method for manufacturing the power storage device packaging material, a power storage device using the power storage device packaging material, and a method for manufacturing the power storage device.
- FIG. 1 It is a schematic diagram which shows an example of the cross-section of the packaging material for electrical storage devices of this invention. It is a schematic diagram which shows an example of the cross-section of the packaging material for electrical storage devices of this invention. It is a schematic diagram which shows an example of the cross-section of the packaging material for electrical storage devices of this invention. It is a schematic diagram which shows an example of the cross-section of the packaging material for electrical storage devices of this invention. SEM image (scanning electron microscope) of a cross section (a portion irradiated with laser) of the base material layer (biaxially stretched iron film) / adhesive layer / barrier layer (aluminum alloy foil) in the packaging material for an electric storage device of Example 1. Is an image obtained by observing the cross section.
- SEM image scanning electron microscope
- the packaging material for an electricity storage device of the present invention includes at least a substrate layer, an adhesive layer, a barrier layer, and a laminate including a heat-fusible resin layer in this order, and the adhesive layer includes a barrier layer and The adhesive layers are in contact with each other, and include a material capable of forming an image by irradiation with a laser beam.
- a packaging material for a power storage device a method for manufacturing the packaging material for a power storage device, a power storage device using the packaging material for a power storage device, and a method for manufacturing a power storage device of the present invention will be described in detail.
- the numerical range indicated by “to” means “more than” and “less than or equal to”.
- the notation of 2 to 15 mm means 2 mm or more and 15 mm or less.
- the energy storage device packaging material of the present invention comprises at least a base material layer 1, an adhesive layer 2, a barrier layer 3, and a heat-fusible resin. It consists of a laminate having layers 4 in this order.
- the base material layer 1 is on the outermost layer side
- the heat-fusible resin layer 4 is on the innermost layer. That is, at the time of assembling the power storage device, the heat-fusible resin layers 4 located on the periphery of the power storage device element are heat-sealed to seal the power storage device element, whereby the power storage device element is sealed.
- the adhesive layer 2 is in contact with the barrier layer 3.
- the adhesive layer 2 may or may not be in contact with the base material layer 1.
- an adhesive layer containing no material capable of forming an image may exist between the base material layer 1 and the adhesive layer 2. Deterioration of the base material layer 1 due to image formation using laser light without improving the adhesion between the base material layer 1 and the barrier layer 3 via the adhesive layer 2 and without increasing the output of laser light. It is preferable that the adhesive layer 2 is in contact with the base material layer 1 from the viewpoint of suppressing the above.
- the packaging material for an electric storage device of the present invention is bonded between a barrier layer 3 and a heat-fusible resin layer 4 as necessary for the purpose of enhancing their adhesiveness.
- a layer 5 may be provided.
- a surface coating layer 6 may be provided outside the base material layer 1 (on the side opposite to the heat-fusible resin layer 4) as necessary.
- the thickness of the laminate constituting the packaging device 10 for a power storage device of the present invention is not particularly limited, but from the viewpoint of reducing the thickness of the packaging material for a power storage device and increasing the energy density of the power storage device, for example, 180 ⁇ m
- the thickness is preferably 150 ⁇ m or less, more preferably about 60 to 180 ⁇ m, and still more preferably about 60 to 150 ⁇ m.
- each layer forming the packaging material for a power storage device [base layer 1]
- the base material layer 1 is a layer provided for the purpose of, for example, exhibiting a function as a base material of a packaging material for an electricity storage device.
- the base material layer 1 is located on the outer layer side of the packaging material for a power storage device.
- the material for forming the base material layer 1 is not particularly limited as long as it has a function as a base material, that is, at least an insulating property.
- the base layer 1 can be formed using, for example, a resin, and the resin may include an additive described below.
- the base layer 1 may be, for example, a resin film formed of a resin, or may be formed by applying a resin.
- the resin film may be an unstretched film or a stretched film.
- the stretched film include a uniaxially stretched film and a biaxially stretched film, and a biaxially stretched film is preferable.
- Examples of a stretching method for forming a biaxially stretched film include a sequential biaxial stretching method, an inflation method, and a simultaneous biaxial stretching method.
- the method for applying the resin include a roll coating method, a gravure coating method, and an extrusion coating method.
- Examples of the resin forming the base layer 1 include resins such as polyester, polyamide, polyolefin, epoxy resin, acrylic resin, fluororesin, polyurethane, silicon resin, and phenol resin, and modified products of these resins.
- the resin forming the base material layer 1 may be a copolymer of these resins or a modified product of the copolymer. Further, a mixture of these resins may be used.
- polyester and polyamide are preferable.
- polyester examples include polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, polybutylene naphthalate, polyethylene isophthalate, and copolymerized polyester.
- copolymerized polyester examples include a copolymerized polyester mainly composed of ethylene terephthalate as a repeating unit.
- a copolymer polyester (hereinafter abbreviated to polyethylene (terephthalate / isophthalate)) which is polymerized with ethylene isophthalate with ethylene terephthalate as a main repeating unit, polyethylene (terephthalate / adipate), polyethylene (terephthalate / Sodium sulfoisophthalate), polyethylene (terephthalate / sodium isophthalate), polyethylene (terephthalate / phenyl-dicarboxylate), polyethylene (terephthalate / decanedicarboxylate) and the like.
- These polyesters may be used alone or in a combination of two or more.
- polyamide examples include aliphatic polyamides such as nylon 6, nylon 66, nylon 610, nylon 12, nylon 46, and a copolymer of nylon 6 and nylon 66; terephthalic acid and / or isophthalic acid.
- Hexamethylenediamine-isophthalic acid-terephthalic acid copolymerized polyamide such as nylon 6I, nylon 6T, nylon 6IT, and nylon 6I6T (I represents isophthalic acid and T represents terephthalic acid) containing a structural unit derived therefrom, polyamide MXD6 (polymethacrylate) Polyamide containing an aromatic compound such as silylene adipamide; alicyclic polyamide such as polyamide PACM6 (polybis (4-aminocyclohexyl) methane adipamide); and a lactam component or an isocyanate component such as 4,4'-diphenylmethane-diisocyanate.
- Polyamides obtained by copolymerizing, copolymerized polyamide and polyester or polyalkylene polyester amide copolymer is a copolymer of a polyether glycol and a polyether ester amide copolymers, polyamides such as a copolymer thereof. These polyamides may be used alone or in a combination of two or more.
- the base material layer 1 preferably includes at least one of a polyester film, a polyamide film, and a polyolefin film, and preferably includes at least one of a stretched polyester film, a stretched polyamide film, and a stretched polyolefin film, It is more preferable to include at least one of a stretched polyethylene terephthalate film, a stretched polybutylene terephthalate film, a stretched nylon film, and a stretched polypropylene film. It is further preferable that at least one of the biaxially stretched polypropylene films is included.
- the base material layer 1 may be a single layer or may be composed of two or more layers.
- the base material layer 1 may be a laminate in which a resin film is laminated with an adhesive or the like, or may be co-extruded with a resin to form two or more layers. It may be a laminated body of a resin film obtained.
- a laminate of resin films in which two or more layers are formed by co-extrusion of a resin may be used as the base material layer 1 without stretching, or may be used as the base material layer 1 by uniaxial stretching or biaxial stretching.
- a laminate of two or more resin films include a laminate of a polyester film and a nylon film, a laminate of two or more nylon films, and a laminate of two or more polyester films.
- Preferred are a laminate of a stretched nylon film and a stretched polyester film, a laminate of two or more stretched nylon films, and a laminate of two or more stretched polyester films.
- the base material layer 1 is a laminate of a two-layer resin film, a laminate of a polyester resin film and a polyester resin film, a laminate of a polyamide resin film and a polyamide resin film, or a laminate of a polyester resin film and a polyamide resin film.
- a laminate is preferable, and a laminate of a polyethylene terephthalate film and a polyethylene terephthalate film, a laminate of a nylon film and a nylon film, or a laminate of a polyethylene terephthalate film and a nylon film is more preferable.
- the base material layer 1 is a laminate of two or more resin films, for example, the polyester resin is hardly discolored when the electrolytic solution adheres to the surface. It is preferably located on the outermost layer.
- the two or more resin films may be laminated via an adhesive.
- Preferred adhesives include those similar to the adhesive exemplified in the adhesive layer 2 described later.
- the method for laminating two or more resin films is not particularly limited, and a known method can be employed. Examples thereof include a dry lamination method, a sandwich lamination method, an extrusion lamination method, and a thermal lamination method. A lamination method may be used.
- a polyurethane adhesive it is preferable to use a polyurethane adhesive as the adhesive.
- the thickness of the adhesive is, for example, about 2 to 5 ⁇ m.
- an anchor coat layer may be formed on the resin film and laminated.
- the anchor coat layer may be the same as the adhesive exemplified in the adhesive layer 2 described later. At this time, the thickness of the anchor coat layer is, for example, about 0.01 to 1.0 ⁇ m.
- additives such as a lubricant, a flame retardant, an antiblocking agent, an antioxidant, a light stabilizer, a tackifier, and an antistatic agent are present on at least one of the surface and the inside of the base material layer 1. Good. Only one type of additive may be used, or two or more types may be mixed and used.
- a lubricant is present on the surface of the base material layer 1 from the viewpoint of enhancing the moldability of the packaging material for an electric storage device.
- the lubricant is not particularly limited, but preferably includes an amide-based lubricant.
- Specific examples of the amide-based lubricant include, for example, saturated fatty acid amide, unsaturated fatty acid amide, substituted amide, methylolamide, saturated fatty acid bisamide, unsaturated fatty acid bisamide, fatty acid ester amide, aromatic bisamide and the like.
- saturated fatty acid amide examples include lauric amide, palmitic amide, stearic amide, behenic amide, and hydroxystearic amide.
- unsaturated fatty acid amide examples include oleic acid amide and erucic acid amide.
- substituted amide examples include N-oleyl palmitic amide, N-stearyl stearamide, N-stearyl oleamide, N-oleyl stearamide, N-stearyl erucamide, and the like.
- methylolamide examples include methylol stearamide.
- saturated fatty acid bisamide examples include methylene bisstearic acid amide, ethylenebiscapric acid amide, ethylenebislauric acid amide, ethylenebisstearic acid amide, ethylenebishydroxystearic acid amide, ethylenebisbehenic acid amide, hexamethylenebisstearin Acid amide, hexamethylenebisbehenamide, hexamethylenehydroxystearic acid amide, N, N'-distearyladipamide, N, N'-distearylsebacic amide and the like.
- unsaturated fatty acid bisamides include ethylene bisoleic acid amide, ethylene biserucic acid amide, hexamethylene bis oleic acid amide, N, N'-dioleyl adipamide, N, N'-dioleyl sebacic amide And the like.
- Specific examples of the fatty acid ester amide include stearoamidoethyl stearate.
- Specific examples of the aromatic bisamide include m-xylylenebisstearic acid amide, m-xylylenebishydroxystearic acid amide, N, N'-distearylisophthalic acid amide, and the like.
- One type of lubricant may be used alone, or two or more types may be used in combination.
- the amount thereof is not particularly limited, but is preferably about 3 mg / m 2 or more, more preferably about 4 to 15 mg / m 2 , and still more preferably 5 to 14 mg / m 2. / M 2 .
- the lubricant present on the surface of the base material layer 1 may be obtained by oozing out the lubricant contained in the resin constituting the base material layer 1 or by applying the lubricant to the surface of the base material layer 1. You may.
- the thickness of the substrate layer 1 is not particularly limited as long as it functions as a substrate, and is, for example, about 3 to 50 ⁇ m, preferably about 10 to 35 ⁇ m.
- the thickness of the resin film constituting each layer is preferably about 2 to 25 ⁇ m, respectively.
- the substrate layer 1 it is preferable to select a substrate through which the wavelength of the laser beam is easily transmitted as the substrate layer 1.
- the laser light used for image formation is, for example, a laser light having a wavelength of 1067 nm
- the base material layer 1 having a light transmittance of 1067 nm of 80% or more.
- a base material layer 1 a polyamide film, a polyester film, or the like is preferable.
- the light transmittance of the base material layer 1 can be measured by, for example, an ultraviolet-visible spectrophotometer (UV-1900) manufactured by Shimadzu Corporation.
- the adhesive layer 2 is a layer that firmly adheres the base layer 1 and the barrier layer 3 and that can form an image by irradiating the adhesive layer 2 with laser light. is there.
- the adhesive layer 2 is provided between the base material layer 1 and the barrier layer 3 and is in contact with the barrier layer 3.
- the adhesive layer 2 may or may not be in contact with the base material layer 1.
- an adhesive layer containing no material capable of forming an image may exist between the base material layer 1 and the adhesive layer 2.
- the adhesion between the base material layer 1 and the barrier layer 3 via the adhesive layer 2 is improved, and the deterioration of the base material layer 1 due to image formation using laser light is not required without increasing the output of laser light. From the viewpoint of suppression, it is preferable that the surface is in contact with the base material layer 1.
- the adhesive layer 2 is a layer on which an image can be formed by irradiating a laser beam, and may be in a state where an image is formed on the adhesive layer 2, A state in which no image is formed on the layer 2 may be employed. Even when an image is not formed on the adhesive layer 2 of the power storage device packaging material 10, an image can be formed on the adhesive layer 2 by irradiating the adhesive layer 2 with laser light.
- the color or brightness of the portion irradiated with the laser light changes due to the laser light irradiation, and it is visually recognized that an image is formed. That is, in the power storage device, the image formed outside is visually confirmed.
- the adhesive layer 2 is formed of an adhesive containing a material capable of forming an image on the power storage device packaging material 10 by irradiation with a laser beam, and an adhesive component capable of adhering the base layer 1 and the barrier layer 3. You.
- a material that can form an image by irradiation with laser light a conventionally known material can be used, and examples thereof include a bismuth compound and a black pigment.
- a coloring material that is colored by irradiation with laser light it is preferable to use, as the material, a coloring material that is colored by irradiation with laser light.
- a bismuth-based compound is preferably used as a color-forming material for suitably forming a color by irradiation with a laser beam.
- the bismuth-based compound is not particularly limited, and examples thereof include an organic salt of bismuth and / or an inorganic salt of bismuth.
- bismuth oxide; bismuth nitrate compounds such as bismuth nitrate and bismuth oxynitrate; bismuth halide compounds such as bismuth chloride; bismuth oxychloride, bismuth sulfate, bismuth acetate, bismuth citrate, bismuth hydroxide , Bismuth titanate, bismuth subcarbonate, and the like are preferable as a coloring material that is colored by a low-output laser beam.
- bismuth hydroxide, bismuth oxide, bismuth subcarbonate, and bismuth nitrate are particularly preferably used.
- the bismuth-based compound only one kind may be used, or two or more kinds may be used in combination.
- the content of the bismuth-based compound contained in the adhesive layer 2 is not particularly limited, but the adhesive layer 2 contains a material capable of forming an image. Nevertheless, high adhesion between the base material layer 1 and the barrier layer 3 via the adhesive layer 2 is exhibited, and furthermore, deterioration of each layer such as the base material layer 1 due to laser light irradiation is minimized.
- the lower limit is preferably about 0.1% by mass or more, more preferably about 1% by mass or more, further preferably about 2% by mass or more, and the upper limit is preferably about 50% by mass or less.
- the preferable range is about 0.1 to 50% by mass, about 0.1 to 30% by mass, 0.1 to 25% by mass.
- about 1% to 50% The amount% of about 1 to 30 wt%, about 1 to 25 wt%, about 2 to 50 wt%, about 2 to 30 wt%, about 2 to 25% by weight thereof.
- a black pigment such as carbon black in combination with a bismuth-based compound as a material capable of forming an image by irradiation with laser light.
- a bismuth-based compound and a black pigment together, it is possible to form an image on the adhesive layer 2 by irradiating a laser beam, so that the deterioration of the base layer 1 due to the image formation using the laser beam is suppressed. It can be suitably suppressed, and the adhesion between the base material layer and the barrier layer can be increased.
- a black pigment it is possible to form an image of another color (for example, white) by irradiating the adhesive layer 2 colored with a black color with laser light.
- the total content of the material capable of forming an image by irradiating a laser beam is not particularly limited, but includes a material capable of forming an image of the adhesive layer 2. Nevertheless, a high adhesion between the base material layer 1 and the barrier layer 3 is exhibited, the adhesive layer 2 is made black, and furthermore, the deterioration of each layer such as the base material layer due to the irradiation of the laser beam is suppressed.
- the lower limit is preferably about 0.1% by weight or more, more preferably about 1% by weight or more, further preferably about 2% by weight or more, and the upper limit is preferably about 50% by weight.
- % Or less more preferably about 30% by weight or less, further preferably about 25% by weight or less, and the preferable range is about 0.1 to 50% by weight, about 0.1 to 30% by weight, 0.1 to About 25% by mass, 1 About 50 wt%, about 1 to 30 wt%, about 1 to 25 wt%, about 2 to 50 wt%, about 2 to 30 wt%, about 2 to 25% by weight thereof.
- the material capable of forming an image by irradiation of laser light may include only a bismuth-based compound (particularly, bismuth oxide) of 4 to 4. Those containing about 30% by mass are exemplified. In the case where an image of another color (for example, white) is formed by irradiating a laser beam to the adhesive layer 2 colored black, it is possible to form an image by irradiating the laser beam.
- the material to be used include a material containing about 1 to 10% by mass of a bismuth-based compound (particularly, bismuth oxide) and about 10 to 20% by mass of a black pigment (particularly, carbon black).
- the mass ratio of the bismuth compound to the black pigment contained in the agent layer 2 is preferably about 1: 0.5 to 15, more preferably about 1: 0.8 to 15, More preferably, the ratio is about 1: 1 to 8.
- Coloring agents such as dyes and pigments, clays, and the like can be used as other materials capable of forming an image by laser beam irradiation.
- the total content of the material capable of forming an image by irradiation with a laser beam in the adhesive layer 2 is not particularly limited. From the viewpoint of exhibiting high adhesion between the base material layer 1 and the barrier layer 3 via the agent layer 2 and further minimizing the deterioration of each layer such as the base material layer 1 due to laser light irradiation,
- the lower limit is preferably about 0.1% by weight or more, more preferably about 1% by weight or more, and still more preferably about 2% by weight or more, and the upper limit is preferably about 50% by weight or less, more preferably about 50% by weight or less.
- the adhesive layer 2 may also include one or more inorganic compounds for improving the coloring efficiency.
- inorganic compounds include metal oxides such as titanium oxide, magnesium oxide, zinc oxide, aluminum oxide, silicon oxide, nickel oxide, tin oxide, neodymium oxide, mica, zeolite, kaolinite, copper compounds, and molybdenum. System compounds, copper / molybdenum composite oxides, copper / tungsten compounds, metal salts and the like.
- copper compound for example, copper oxide, copper halide, formic acid, citric acid, salicylic acid, lauric acid, oxalic acid, organic acid copper such as maleic acid, copper phosphate, and inorganic copper such as copper hydroxyphosphate are preferable. Can be used.
- molybdenum-based compound molybdenum, molybdenum dioxide, molybdenum trioxide, molybdenum chloride, and molybdate metal (metals: K, Zn, Ca, Ni, bismuth, Mg, etc.) can be preferably used.
- a salt of an acid such as sulfuric acid, nitric acid, oxalic acid, or carbonic acid and a metal such as barium, cobalt, magnesium, nickel, or iron can be used.
- the content of the inorganic compound in the adhesive layer 2 is preferably about 5 to 65% by mass.
- the adhesive component contained in the adhesive forming the adhesive layer 2 may be a two-component curing type or a one-component curing type.
- the bonding mechanism of the bonding component is not particularly limited, and may be any of a chemical reaction type, a solvent volatilization type, a hot-melt type, and a hot-pressure type.
- One of these adhesive components may be used alone, or two or more thereof may be used in combination.
- the content of the adhesive component in the adhesive layer 2 is not particularly limited, the base layer 1 with the adhesive layer 2 interposed therebetween despite the fact that the adhesive layer 2 contains a material capable of forming an image.
- the lower limit is set. Is preferably about 50% by weight or more, more preferably about 60% by weight or more, further preferably about 65% by weight or more, further preferably about 70% by weight or more, and still more preferably about 75% by weight or more.
- the preferred ranges are about 50 to 99.9% by mass, 50 to 99% by mass.
- the content of the adhesive component in the adhesive layer 2 may be determined by observing the cross-section of the adhesive layer 2 (for example, by observing a cross-section with a scanning electron microscope, energy dispersive X-ray analysis, or infrared absorption spectroscopy). Analysis method).
- the content of the material capable of forming an image by irradiating a laser beam in the adhesive layer 2 can be similarly measured by various known analysis methods.
- the adhesive strength between the base material layer 1 and the barrier layer 3 is preferably 3 N / 15 mm or more, more preferably 4 N / 15 mm or more, and further preferably 5 N / 15 mm or more. No.
- the upper limit of the adhesive strength is, for example, 6 N / 15 mm or less.
- the method for measuring the adhesive strength is as follows.
- a test sample is prepared by cutting out a packaging material for an electricity storage device (not irradiated with laser light) into a size of 100 mm in length and 15 mm in width. Next, using a tensile tester (for example, an autograph manufactured by Shimadzu Corporation), at a tensile speed of 200 mm / min, a peel angle of 180 °, and a distance between chucks of 50 mm, the base layer and the barrier layer of each test sample were tested. The space is peeled in the length direction, and the peel strength (N / 15 mm) is measured.
- the size is measured with a measurable size, and the adhesive strength is calculated by converting it to a width of 15 mm.
- the thickness of the adhesive layer 2 is high between the base layer 1 and the barrier layer 3 via the adhesive layer 2 even though the adhesive layer 2 includes a material capable of forming an image.
- the lower limit is preferably about 1 ⁇ m or more, from the viewpoint of demonstrating the adhesiveness and increasing the output of the laser light without the necessity of increasing the output of the laser light, and suppressing the deterioration of the base material layer 1 due to the image formation using the laser light. It is preferably about 2 ⁇ m or more, and the upper limit is preferably about 10 ⁇ m or less, more preferably about 5 ⁇ m or less, and the preferred range is about 1 to 10 ⁇ m, about 1 to 5 ⁇ m, about 2 to 10 ⁇ m, About 5 ⁇ m.
- YAG yttrium
- Al aluminum
- These lasers have a property of transmitting through a transparent body, and by utilizing the property, generation of smoke and the like at the time of image formation can be suppressed, and color development density and influence on each layer can be adjusted. As a result, even when an image is formed by a laser beam, an extremely clear image without holes or the like
- the power storage device packaging material of the present invention or the power storage device of the present invention described later by irradiating these laser beams from the base material layer 1 side, the deterioration of each layer such as the base material layer can be achieved at a low output.
- An image can be suitably formed on the adhesive layer 2 while minimizing it.
- the pulse condition of the laser beam is, for example, a pulse speed of 300 to 4000 mm / s, more preferably 1500 to 4000 mm / s, using a fiber laser machine (for example, Panasonic LPX-250, manufactured by SUNX Co., Ltd., wavelength 1060 nm). Conditions are used. By performing image formation under these conditions, high-speed image formation is possible and a clear image can be obtained.
- a fiber laser machine for example, Panasonic LPX-250, manufactured by SUNX Co., Ltd., wavelength 1060 nm.
- the image includes characters, numbers, symbols, designs, barcodes, patterns, logos, and the like, and the shape of the image is not limited to these.
- a clear image for example, a clear character can be formed even if the average output of the laser is set low or the scan speed is set high.
- the diameter of the discoloration area formed by laser beam spot irradiation is desirably about 40 ⁇ m to 1 mm, more preferably about 200 to 700 ⁇ m. A clear image is obtained in this discolored area. If the diameter of the discoloration area is smaller than this, loss of the image or thinning of the line width occurs, resulting in a lack of visibility. On the other hand, if it is larger than this, the image is undesirably destroyed.
- the diameter of the dots formed by the laser beam spot irradiation is, for example, about 80 to 500 ⁇ m.
- the barrier layer 3 is a layer that suppresses at least ingress of moisture.
- Examples of the barrier layer 3 include a metal foil having a barrier property, a vapor-deposited film, and a resin layer.
- Examples of the deposited film include a metal deposited film, an inorganic oxide deposited film, and a carbon-containing inorganic oxide deposited film, and examples of the resin layer include polyvinylidene chloride.
- Examples of the barrier layer 3 include a resin film provided with at least one of these deposited films and resin layers.
- a plurality of barrier layers 3 may be provided.
- the barrier layer 3 preferably includes a layer made of a metal material. Specific examples of the metal material forming the barrier layer 3 include an aluminum alloy, stainless steel, and titanium steel. When the metal material is used as the metal foil, it may include at least one of an aluminum alloy foil and a stainless steel foil. preferable.
- the aluminum alloy foil is more preferably a soft aluminum alloy foil made of, for example, an annealed aluminum alloy from the viewpoint of improving the formability of the packaging material for an electric storage device, and further improving the formability. Therefore, it is preferable to use an aluminum alloy foil containing iron.
- the iron content is preferably 0.1 to 9.0% by mass, and more preferably 0.5 to 2.0% by mass. When the iron content is 0.1% by mass or more, a packaging material for an electric storage device having more excellent moldability can be obtained. When the iron content is 9.0% by mass or less, a packaging material for an electric storage device having more excellent flexibility can be obtained.
- soft aluminum alloy foil examples include, for example, an aluminum alloy having a composition specified by JIS H4160: 1994 A8021HO, JIS H4160: 1994 A8079HO, JIS H4000: 2014 A8021PO, or JIS H4000: 2014 A8079PO. Foil.
- the stainless steel foil examples include austenitic, ferritic, austenitic / ferritic, martensitic, and precipitation hardening stainless steel foils. Further, from the viewpoint of providing a packaging material for an electricity storage device having excellent moldability, the stainless steel foil is preferably made of austenitic stainless steel.
- austenitic stainless steel constituting the stainless steel foil include SUS304, SUS301, SUS316L and the like, among which SUS304 is particularly preferred.
- the thickness of the barrier layer 3 may be at least a function as a barrier layer that suppresses intrusion of moisture, and is, for example, about 9 to 200 ⁇ m.
- the thickness of the barrier layer 3 is, for example, preferably about 85 ⁇ m or less, more preferably about 50 ⁇ m or less, still more preferably about 40 ⁇ m or less, particularly preferably about 35 ⁇ m or less, and the lower limit is preferably about 10 ⁇ m or more, more preferably about 20 ⁇ m or more, and more preferably about 25 ⁇ m or more.
- a preferable range of the thickness is about 10 to 85 ⁇ m, about 10 to 50 ⁇ m, about 10 to 40 ⁇ m, about 10 to 35 ⁇ m, or about 20 to About 85 ⁇ m, about 20 to 50 ⁇ m, about 20 to 40 ⁇ m, about 20 to 35 ⁇ m, about 25 to 85 ⁇ m, about 25 to 50 ⁇ m, about 25 to 40 ⁇ m, about 25 to 35 ⁇ m.
- the barrier layer 3 is made of an aluminum alloy foil, the above range is particularly preferable.
- the upper limit of the thickness of the stainless steel foil is preferably about 60 ⁇ m or less, more preferably about 50 ⁇ m or less, and still more preferably about 40 ⁇ m or less.
- the thickness is about 30 ⁇ m or less, particularly preferably about 25 ⁇ m or less, and the lower limit is preferably about 10 ⁇ m or more, more preferably about 15 ⁇ m or more, and the preferred thickness range is about 10 to 60 ⁇ m.
- the thickness is about 30 ⁇ m or less, particularly preferably about 25 ⁇ m or less, and the lower limit is preferably about 10 ⁇ m or more, more preferably about 15 ⁇ m or more, and the preferred thickness range is about 10 to 60 ⁇ m.
- the barrier layer 3 is a metal foil
- the barrier layer 3 may have a corrosion resistant film on both sides.
- the corrosion-resistant coating is, for example, a hot-water conversion treatment such as a boehmite treatment, a chemical conversion treatment, an anodic oxidation treatment, and a corrosion prevention treatment of applying a coating agent on the surface of the barrier layer.
- a thin film having properties eg, acid resistance, alkali resistance, etc.
- the corrosion-resistant coating specifically means a coating that improves the acid resistance of the barrier layer (acid-resistant coating), a coating that improves the alkali resistance of the barrier layer (alkali-resistant coating), and the like.
- the treatment for forming the corrosion resistant film one kind may be performed, or two or more kinds may be combined.
- the hydrothermal alteration treatment and the anodic oxidation treatment are treatments in which the surface of the metal foil is dissolved by a treating agent to form a metal compound having excellent corrosion resistance. Note that these processes may be included in the definition of the chemical conversion process.
- the barrier layer 3 has a corrosion-resistant film
- the barrier layer 3 includes the corrosion-resistant film.
- the corrosion-resistant film formed by the chemical conversion treatment various types are known, and at least one of a phosphate, a chromate, a fluoride, a triazine thiol compound, and a rare earth oxide is mainly used. And a corrosion-resistant film containing.
- a rare earth oxide a cerium compound is preferable, and among them, cerium oxide is preferable.
- Examples of the chemical conversion treatment using phosphate or chromate include chromate chromate treatment, phosphoric acid chromate treatment, phosphoric acid-chromate treatment, chromate treatment, and the like.
- Examples of the compound include chromium nitrate, chromium fluoride, chromium sulfate, chromium acetate, chromium oxalate, chromium biphosphate, acetyl chromate, chromium chloride, potassium chromium sulfate, and the like.
- Examples of the phosphorus compound used for these treatments include sodium phosphate, potassium phosphate, ammonium phosphate, and polyphosphoric acid.
- Examples of the chromate treatment include an etching chromate treatment, an electrolytic chromate treatment, and a coating type chromate treatment, and a coating type chromate treatment is preferable.
- a barrier layer for example, an aluminum alloy foil
- a known method such as an alkali immersion method, an electrolytic cleaning method, an acid cleaning method, an electrolytic acid cleaning method, and an acid activation method.
- a degreasing treatment is performed by a treatment method, and then a phosphate metal such as a Cr (chromium) salt, a Ti (titanium) phosphate, a Zr (zirconium) phosphate, or a Zn (zinc) salt is formed on the degreasing surface.
- the resin component used at this time include water-soluble polymers such as phenol and polyacrylic acid.
- An aminated phenol polymer having a repeating unit represented by the following general formulas (1) to (4) is used. Chromate treatment. In the aminated phenol polymer, the repeating units represented by the following general formulas (1) to (4) may be contained alone or in any combination of two or more. Is also good.
- X represents a hydrogen atom, a hydroxy group, an alkyl group, a hydroxyalkyl group, an allyl group or a benzyl group.
- R 1 and R 2 are the same or different and each represents a hydroxy group, an alkyl group, or a hydroxyalkyl group.
- examples of the alkyl group represented by X, R 1 and R 2 include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, A straight-chain or branched alkyl group having 1 to 4 carbon atoms such as a tert-butyl group is exemplified.
- Examples of the hydroxyalkyl group represented by X, R 1 and R 2 include a hydroxymethyl group, a 1-hydroxyethyl group, a 2-hydroxyethyl group, a 1-hydroxypropyl group, a 2-hydroxypropyl group, A straight or branched chain having 1 to 4 carbon atoms, in which one hydroxy group such as hydroxypropyl group, 1-hydroxybutyl group, 2-hydroxybutyl group, 3-hydroxybutyl group and 4-hydroxybutyl group is substituted And an alkyl group.
- the alkyl group and the hydroxyalkyl group represented by X, R 1 and R 2 may be the same or different.
- X is preferably a hydrogen atom, a hydroxy group or a hydroxyalkyl group.
- the number average molecular weight of the aminated phenol polymer having the repeating units represented by the general formulas (1) to (4) is preferably, for example, about 500 to 1,000,000, and is preferably about 1,000 to 20,000. More preferred.
- the aminated phenol polymer is produced, for example, by subjecting a phenol compound or a naphthol compound to formaldehyde to polycondensation to produce a polymer comprising a repeating unit represented by the above general formula (I) or (III), And an amine (R 1 R 2 NH) to introduce a water-soluble functional group (—CH 2 NR 1 R 2 ) into the polymer obtained above.
- the aminated phenolic polymer is used alone or in combination of two or more.
- the corrosion-resistant film prevents delamination between a barrier layer (for example, an aluminum alloy foil) and a base material layer during molding of a packaging material for an electricity storage device, and is formed by hydrogen fluoride generated by a reaction between an electrolyte and moisture. , Dissolution and corrosion of the barrier layer surface, especially when the barrier layer is an aluminum alloy foil, to prevent aluminum oxide present on the barrier layer surface from dissolving and corroding, and adhesion (wetting) of the barrier layer surface And the effect of preventing delamination between the base layer and the barrier layer during heat sealing and preventing delamination between the base layer and the barrier layer during molding.
- a barrier layer for example, an aluminum alloy foil
- the corrosion resistant film is formed by a coating type corrosion prevention treatment in which a coating agent containing at least one selected from the group consisting of a rare earth oxide sol, an anionic polymer and a cationic polymer is applied. Thin film to be formed.
- the coating agent may further contain a phosphoric acid or a phosphate, and a crosslinking agent for crosslinking the polymer.
- fine particles of the rare earth oxide for example, particles having an average particle diameter of 100 nm or less
- the rare earth element oxide include cerium oxide, yttrium oxide, neodymium oxide, and lanthanum oxide.
- Cerium oxide is preferable from the viewpoint of further improving the adhesion.
- the rare earth element oxides contained in the corrosion resistant film can be used alone or in combination of two or more.
- various solvents such as water, an alcohol solvent, a hydrocarbon solvent, a ketone solvent, an ester solvent, and an ether solvent can be used, and water is preferable.
- the cationic polymer include polyethyleneimine, an ionic polymer complex composed of a polymer having polyethyleneimine and a carboxylic acid, a primary amine-grafted acrylic resin in which a primary amine is graft-polymerized on an acrylic main skeleton, polyallylamine or a derivative thereof.
- the anionic polymer is preferably a poly (meth) acrylic acid or a salt thereof, or a copolymer containing (meth) acrylic acid or a salt thereof as a main component.
- the crosslinking agent is at least one selected from the group consisting of a compound having any functional group of an isocyanate group, a glycidyl group, a carboxyl group, and an oxazoline group, and a silane coupling agent.
- the phosphoric acid or phosphate is preferably condensed phosphoric acid or condensed phosphate.
- a dispersion of metal oxides such as aluminum oxide, titanium oxide, cerium oxide, and tin oxide or fine particles of barium sulfate in phosphoric acid is applied to the surface of the barrier layer.
- metal oxides such as aluminum oxide, titanium oxide, cerium oxide, and tin oxide or fine particles of barium sulfate in phosphoric acid.
- the corrosion-resistant film may have a laminated structure in which at least one of a cationic polymer and an anionic polymer is further laminated, if necessary.
- a cationic polymer and an anionic polymer include those described above.
- composition of the corrosion-resistant coating can be performed, for example, using a time-of-flight secondary ion mass spectrometry.
- the amount of the corrosion-resistant film formed on the surface of the barrier layer 3 in the chemical conversion treatment is not particularly limited.
- a chromic acid compound per 1 m 2 of the surface of the barrier layer 3 is used.
- the phosphorus compound is, for example, about 0.5 to 50 mg, preferably about 1.0 to 40 mg, in terms of phosphorus
- the thickness of the corrosion-resistant coating is not particularly limited, but is preferably about 1 nm to 20 ⁇ m, more preferably 1 nm to 100 nm, from the viewpoint of the cohesion of the coating and the adhesion to the barrier layer and the heat-fusible resin layer. And more preferably about 1 nm to 50 nm.
- the thickness of the corrosion resistant film can be measured by observation with a transmission electron microscope or a combination of observation with a transmission electron microscope and energy dispersive X-ray spectroscopy or electron beam energy loss spectroscopy.
- the time-of-flight secondary ion mass spectrometry analysis of the composition of the corrosion resistant coating using, for example, secondary ion consisting Ce and P and O (e.g., Ce 2 PO 4 +, CePO 4 - at least 1, such as species) or, for example, secondary ion of Cr and P and O (e.g., CrPO 2 +, CrPO 4 - peak derived from at least one), such as is detected.
- secondary ion consisting Ce and P and O e.g., Ce 2 PO 4 +, CePO 4 - at least 1, such as species
- secondary ion of Cr and P and O e.g., CrPO 2 +, CrPO 4 - peak derived from at least one
- the chemical conversion treatment involves applying a solution containing a compound used for forming a corrosion-resistant film to the surface of the barrier layer by a bar coating method, a roll coating method, a gravure coating method, an immersion method, and the like. By heating to about 70 to 200 ° C.
- the barrier layer Before the chemical conversion treatment is performed on the barrier layer, the barrier layer may be subjected to a degreasing treatment by an alkali immersion method, an electrolytic cleaning method, an acid cleaning method, an electrolytic acid cleaning method, or the like in advance. By performing the degreasing treatment in this manner, it is possible to more efficiently perform the chemical conversion treatment on the surface of the barrier layer.
- heat-fusible resin layer 4 In the packaging material for an electricity storage device of the present invention, the heat-fusible resin layer 4 corresponds to the innermost layer, and the heat-fusible resin layers are heat-sealed with each other during assembly of the electricity storage device to seal the electricity storage device element. It is.
- the resin component used in the heat-fusible resin layer 4 is not particularly limited as long as it is heat-fusible, and examples thereof include polyolefin, cyclic polyolefin, acid-modified polyolefin, and acid-modified cyclic polyolefin. That is, the resin constituting the heat-fusible resin layer 4 may or may not contain a polyolefin skeleton, and preferably contains a polyolefin skeleton. The fact that the resin constituting the heat-fusible resin layer 4 contains a polyolefin skeleton can be analyzed by, for example, infrared spectroscopy or gas chromatography / mass spectrometry, and the analysis method is not particularly limited.
- a peak derived from maleic acid is detected in the vicinity of the wave number of 1760 cm -1 and near the wave number 1780 cm -1.
- the peak may be too small to be detected. In that case, it can be analyzed by nuclear magnetic resonance spectroscopy.
- polystyrene resin examples include polyethylene such as low-density polyethylene, medium-density polyethylene, high-density polyethylene, and linear low-density polyethylene; homopolypropylene, block copolymers of polypropylene (for example, block copolymers of propylene and ethylene), and polypropylene.
- Polypropylene eg, a random copolymer of propylene and ethylene
- terpolymer of ethylene-butene-propylene and the like.
- polyethylene and polypropylene are preferred.
- the cyclic polyolefin is a copolymer of an olefin and a cyclic monomer.
- the olefin constituting the cyclic polyolefin include ethylene, propylene, 4-methyl-1-pentene, styrene, butadiene, isoprene, and the like. Is mentioned.
- the cyclic monomer that is a constituent monomer of the cyclic polyolefin include a cyclic alkene such as norbornene; specifically, a cyclic diene such as cyclopentadiene, dicyclopentadiene, cyclohexadiene, and norbornadiene.
- a cyclic alkene is preferable, and norbornene is more preferable.
- the acid-modified polyolefin is a polymer obtained by modifying the polyolefin by block polymerization or graft polymerization with an acid component.
- the acid component used for the modification include carboxylic acids such as maleic acid, acrylic acid, itaconic acid, crotonic acid, maleic anhydride, and itaconic anhydride.
- the acid-modified cyclic polyolefin is obtained by copolymerizing a part of the monomers constituting the cyclic polyolefin in place of ⁇ , ⁇ -unsaturated carboxylic acid or its anhydride, or by adding ⁇ , ⁇ - to the cyclic polyolefin. It is a polymer obtained by subjecting an unsaturated carboxylic acid or its anhydride to block polymerization or graft polymerization.
- the cyclic polyolefin to be acid-modified is the same as described above.
- the acid component used for modification is the same as that used for modifying the polyolefin.
- acid-modified polyolefins preferred are acid-modified polypropylene.
- the heat-fusible resin layer 4 may be formed of one type of resin component alone, or may be formed of a blend polymer in which two or more types of resin components are combined. Further, the heat-fusible resin layer 4 may be formed of only one layer, or may be formed of two or more layers of the same or different resin components.
- a lubricant is preferably present on the surface of the heat-fusible resin layer 4 from the viewpoint of enhancing the moldability of the packaging material for an electric storage device. Since the lubricant is present on the surface of the heat-fusible resin layer 4 and the lubricant layer is formed, curl due to molding of the power storage device packaging material is suppressed, and the formability of the power storage device packaging material is improved. Can be.
- the lubricant is not particularly limited, and a known lubricant can be used. A lubricant may be used alone or in combination of two or more.
- the lubricant is not particularly limited, but preferably includes an amide lubricant.
- Specific examples of the lubricant include saturated fatty acid amide, unsaturated fatty acid amide, substituted amide, methylolamide, saturated fatty acid bisamide, unsaturated fatty acid bisamide and the like.
- Specific examples of the saturated fatty acid amide include lauric amide, palmitic amide, stearic amide, behenic amide, and hydroxystearic amide.
- Specific examples of the unsaturated fatty acid amide include oleic acid amide and erucic acid amide.
- substituted amide examples include N-oleyl palmitic amide, N-stearyl stearamide, N-stearyl oleamide, N-oleyl stearamide, N-stearyl erucamide, and the like.
- methylolamide examples include methylol stearamide.
- saturated fatty acid bisamide examples include methylene bisstearic acid amide, ethylenebiscapric acid amide, ethylenebislauric acid amide, ethylenebisstearic acid amide, ethylenebishydroxystearic acid amide, ethylenebisbehenic acid amide, hexamethylenebisstearin Acid amide, hexamethylenebisbehenamide, hexamethylenehydroxystearic acid amide, N, N'-distearyladipamide, N, N'-distearylsebacic amide and the like.
- unsaturated fatty acid bisamides include ethylene bisoleic acid amide, ethylene biserucic acid amide, hexamethylene bis oleic acid amide, N, N'-dioleyl adipamide, N, N'-dioleyl sebacic amide And the like.
- Specific examples of the fatty acid ester amide include stearoamidoethyl stearate.
- Specific examples of the aromatic bisamide include m-xylylenebisstearic acid amide, m-xylylenebishydroxystearic acid amide, N, N'-distearylisophthalic acid amide, and the like.
- One type of lubricant may be used alone, or two or more types may be used in combination.
- the amount of the lubricant present on the surface of the heat-fusible resin layer 4 is not particularly limited. From the viewpoint of improving the moldability of the packaging material for an electric storage device, it is preferably 10 in an environment at a temperature of 24 ° C. and a relative humidity of 60%. About 50 mg / m 2 , more preferably about 15 to 40 mg / m 2 .
- the heat-fusible resin layer 4 may contain a lubricant.
- the lubricant present on the surface of the heat-fusible resin layer 4 may be formed by exuding the lubricant contained in the resin constituting the heat-fusible resin layer 4, or may be formed by leaching the heat-fusible resin layer.
- the surface of No. 4 may be coated with a lubricant.
- the thickness of the heat-fusible resin layer 4 can be set according to the presence or absence of the adhesive layer 5, the thickness of the adhesive layer 5, and the like.
- the upper limit is, for example, about 100 ⁇ m or less, preferably about 85 ⁇ m or less, more preferably 60 ⁇ m or less
- the lower limit is, for example, about 15 ⁇ m or more, preferably 20 ⁇ m or more.
- the upper limit of the thickness of the heat-fusible resin layer 4 is preferably about 85 ⁇ m or less, more preferably about 60 ⁇ m or less.
- the lower limit is, for example, about 15 ⁇ m or more, preferably 20 ⁇ m or more, and the preferable range is about 15 to 85 ⁇ m, about 15 to 60 ⁇ m, about 20 to 85 ⁇ m, or about 20 to 60 ⁇ m.
- the thickness of the heat-fusible resin layer 4 is preferably about 20 ⁇ m or more, more preferably About 35 to 85 ⁇ m.
- the adhesive layer 5 is a layer provided as necessary between the barrier layer 3 and the heat-fusible resin layer 4 in order to firmly adhere them.
- the adhesive layer 5 is formed of a resin capable of bonding the barrier layer 3 and the heat-fusible resin layer 4.
- resin used for forming the adhesive layer 5 polyolefin resins such as the polyolefin, cyclic polyolefin, acid-modified polyolefin, and acid-modified cyclic polyolefin exemplified in the heat-fusible resin layer 4 described above can be suitably used.
- polyolefin resin polypropylene resins such as polypropylene, cyclic polypropylene, acid-modified polypropylene, and acid-modified cyclic polypropylene can be preferably used.
- the heat-fusible resin layer 4 and the adhesive layer 5 can be suitably formed by extrusion.
- the same resin as the adhesive exemplified in the adhesive layer 2 can be used.
- the polyolefin resin is preferably a polyolefin or an acid-modified polyolefin, and particularly preferably a polypropylene or an acid-modified polypropylene. That is, the resin constituting the adhesive layer 5 may or may not contain a polyolefin skeleton, and preferably contains a polyolefin skeleton.
- the fact that the resin constituting the adhesive layer 5 contains a polyolefin skeleton can be analyzed by, for example, infrared spectroscopy or gas chromatography / mass spectrometry, and the analysis method is not particularly limited.
- a peak derived from maleic acid is detected in the vicinity of the wave number of 1760 cm -1 and near the wave number 1780 cm -1.
- the peak may be too small to be detected. In that case, it can be analyzed by nuclear magnetic resonance spectroscopy.
- the adhesive layer 5 preferably contains an acid-modified polyolefin.
- the acid-modified polyolefin is a polymer obtained by modifying a polyolefin by block polymerization or graft polymerization with an acid component such as carboxylic acid.
- the acid component used for the modification include carboxylic acids such as maleic acid, acrylic acid, itaconic acid, crotonic acid, maleic anhydride, and itaconic anhydride, and anhydrides thereof.
- polystyrene resin examples include polyethylenes such as low-density polyethylene, medium-density polyethylene, high-density polyethylene, and linear low-density polyethylene; homopolypropylene, block copolymers of polypropylene (for example, block copolymers of propylene and ethylene), and polypropylenes.
- Polypropylene such as a random copolymer (for example, a random copolymer of propylene and ethylene); and a terpolymer of ethylene-butene-propylene.
- polyethylene and polypropylene are preferred.
- a maleic anhydride-modified polyolefin particularly, a maleic anhydride-modified polypropylene is preferable.
- the adhesive layer 5 is a resin composition containing an acid-modified polyolefin and a curing agent. More preferably, the cured product is Preferred examples of the acid-modified polyolefin include those described above.
- the adhesive layer 5 is a cured product of a resin composition containing an acid-modified polyolefin and at least one selected from the group consisting of a compound having an isocyanate group, a compound having an oxazoline group, and a compound having an epoxy group.
- the cured product is a cured product of a resin composition containing an acid-modified polyolefin and at least one selected from the group consisting of a compound having an isocyanate group and a compound having an epoxy group.
- the adhesive layer 5 preferably includes at least one selected from the group consisting of a urethane resin, an ester resin, and an epoxy resin, and more preferably includes a urethane resin and an epoxy resin.
- an amide ester resin is preferable.
- the amide ester resin is generally formed by a reaction between a carboxyl group and an oxazoline group.
- the adhesive layer 5 is more preferably a cured product of a resin composition containing at least one of these resins and the acid-modified polyolefin.
- an unreacted product of a compound having an isocyanate group, a compound having an oxazoline group, and a curing agent such as an epoxy resin remains in the adhesive layer 5, the presence of the unreacted product is determined by, for example, infrared spectroscopy. It can be confirmed by a method selected from Raman spectroscopy, time-of-flight secondary ion mass spectrometry (TOF-SIMS), and the like.
- the curing agent having a heterocyclic ring include a curing agent having an oxazoline group and a curing agent having an epoxy group.
- the curing agent having a C—O—C bond examples include a curing agent having an oxazoline group, a curing agent having an epoxy group, and a urethane resin.
- the fact that the adhesive layer 5 is a cured product of the resin composition containing these curing agents may be determined, for example, by gas chromatography mass spectrometry (GCMS), infrared spectroscopy (IR), time-of-flight secondary ion mass spectrometry (TOF) SIMS) and X-ray photoelectron spectroscopy (XPS).
- GCMS gas chromatography mass spectrometry
- IR infrared spectroscopy
- TOF time-of-flight secondary ion mass spectrometry
- XPS X-ray photoelectron spectroscopy
- the compound having an isocyanate group is not particularly limited, but from the viewpoint of effectively increasing the adhesion between the barrier layer 3 (or the corrosion resistant film) and the adhesive layer 5, a polyfunctional isocyanate compound is preferably used.
- the polyfunctional isocyanate compound is not particularly limited as long as it is a compound having two or more isocyanate groups.
- polyfunctional isocyanate-based curing agents include pentane diisocyanate (PDI), isophorone diisocyanate (IPDI), hexamethylene diisocyanate (HDI), tolylene diisocyanate (TDI), diphenylmethane diisocyanate (MDI), And a mixture thereof, a copolymer with another polymer, and the like.
- the content of the compound having an isocyanate group in the adhesive layer 5 is preferably in the range of 0.1 to 50% by mass, more preferably 0.5 to 40% by mass in the resin composition constituting the adhesive layer 5. More preferably, it is within the range.
- the compound having an oxazoline group is not particularly limited as long as it has a oxazoline skeleton.
- Specific examples of the compound having an oxazoline group include those having a polystyrene main chain and those having an acrylic main chain. Examples of commercially available products include Epocross series manufactured by Nippon Shokubai Co., Ltd.
- the proportion of the compound having an oxazoline group in the adhesive layer 5 is preferably in the range of 0.1 to 50% by mass, more preferably in the range of 0.5 to 40% by mass in the resin composition constituting the adhesive layer 5. Is more preferable. Thereby, the adhesion between the barrier layer 3 (or the corrosion resistant film) and the adhesive layer 5 can be effectively increased.
- the epoxy resin is not particularly limited as long as it is a resin capable of forming a crosslinked structure by an epoxy group present in the molecule, and a known epoxy resin can be used.
- the weight average molecular weight of the epoxy resin is preferably about 50 to 2,000, more preferably about 100 to 1,000, and further preferably about 200 to 800.
- the weight average molecular weight of the epoxy resin is a value measured by gel permeation chromatography (GPC) under the condition using polystyrene as a standard sample.
- epoxy resin examples include glycidyl ether derivatives of trimethylolpropane, bisphenol A diglycidyl ether, modified bisphenol A diglycidyl ether, novolak glycidyl ether, glycerin polyglycidyl ether, and polyglycerin polyglycidyl ether.
- One type of epoxy resin may be used alone, or two or more types may be used in combination.
- the proportion of the epoxy resin in the adhesive layer 5 is preferably in the range of 0.1 to 50% by mass, and more preferably in the range of 0.5 to 40% by mass in the resin composition constituting the adhesive layer 5. Is more preferred. Thereby, the adhesion between the barrier layer 3 (or the corrosion resistant film) and the adhesive layer 5 can be effectively increased.
- the adhesive layer 5 is a resin composition containing at least one selected from the group consisting of a compound having an isocyanate group, a compound having an oxazoline group, and an epoxy resin, and the acid-modified polyolefin.
- the acid-modified polyolefin functions as a main agent, and the compound having an isocyanate group, the compound having an oxazoline group, and the epoxy resin each function as a curing agent.
- the thickness of the adhesive layer 5 is preferably about 30 ⁇ m or less, more preferably about 20 ⁇ m or less, more preferably about 5 ⁇ m or less, and the lower limit is about 0.1 ⁇ m or more, about 0.5 ⁇ m or more, The thickness is preferably about 0.1 to 30 ⁇ m, about 0.1 to 20 ⁇ m, about 0.1 to 5 ⁇ m, about 0.5 to 30 ⁇ m, about 0.5 to 20 ⁇ m, and about 0.5 to about 20 ⁇ m. About 5 ⁇ m.
- a polycarbodiimide compound having at least two or more carbodiimide groups is preferable.
- the curing agent may be composed of two or more compounds.
- the content of the curing agent in the resin composition forming the adhesive layer 5 is preferably in the range of about 0.1 to 50% by mass, more preferably in the range of about 0.1 to 30% by mass. More preferably, it is in the range of about 0.1 to 10% by mass.
- the adhesive layer 5 can be suitably formed using, for example, an adhesive.
- the adhesive include a non-crystalline polyolefin resin (A) having a carboxyl group, a polyfunctional isocyanate compound (B), and a tertiary amine having no functional group that reacts with the polyfunctional isocyanate compound (B) ( C) and the polyfunctional isocyanate compound (B) in an amount of 0.3 to 10 mol based on 1 mol of the carboxyl group, based on 1 mol of the carboxyl group.
- those formed from an adhesive composition containing the tertiary amine (C) in a range of 1 to 10 mol are examples of the adhesive.
- the adhesive contains a styrene-based thermoplastic elastomer (A), a tackifier (B), and a polyisocyanate (C), and contains a styrene-based thermoplastic elastomer (A) and a tackifier (B). ),
- the styrene-based thermoplastic elastomer (A) is contained in an amount of 20 to 90% by weight, and the tackifier (B) is contained in an amount of 10 to 80% by weight in 100% by weight of the styrene-based thermoplastic elastomer (A).
- the tackifier (B) based on 1 mol of the active hydrogen derived from the styrene thermoplastic elastomer (A).
- the active hydrogen derived from the functional group is 0 to 15 mol
- the polyisocyanate (C) is composed of the active hydrogen derived from the styrene-based thermoplastic elastomer (A) and the active hydrogen derived from the tackifier (B).
- the total one mole of the sexual hydrogen may also be mentioned such as those isocyanate groups is formed by three-adhesive composition consisting of those that are included in a range of 150 mol.
- about the thickness of the adhesive layer 5 about a lower limit, Preferably about 2 micrometers or more, about 10 micrometers or more, about 13 micrometers or more, about 15 micrometers or more, about 20 micrometers or more are mentioned, About an upper limit, about 50 micrometers or less, about 45 micrometers or less.
- the preferred range is about 2 to 50 ⁇ m, about 10 to 50 ⁇ m, about 13 to 50 ⁇ m, about 15 to 50 ⁇ m, about 20 to 50 ⁇ m, about 2 to 45 ⁇ m, about 10 to 45 ⁇ m, about 13 to 45 ⁇ m, about 15 to 45 ⁇ m.
- the adhesive layer 5 it is preferable to use a polyolefin resin such as the polyolefin resin exemplified in the heat-fusible resin layer 4 and the acid-modified polyolefin resin.
- the lower limit of the thickness of the adhesive layer is about The thickness is preferably 10 ⁇ m or more and about 20 ⁇ m or more, and the upper limit is particularly preferably about 50 ⁇ m or less.
- the adhesive exemplified for the adhesive layer 2 can be used. In this case, the thickness of the adhesive layer is preferably about 2 to 10 ⁇ m and about 2 to 5 ⁇ m.
- the thickness is preferably about 30 ⁇ m or less, more preferably about 0.1 to 20 ⁇ m, and still more preferably about 0.5 to 5 ⁇ m.
- the thickness after drying and curing is about 1 to 30 g / m 2 .
- the base material layer 1 (the barrier layer of the base material layer 1) may be provided for the purpose of improving design, electrolytic solution resistance, abrasion resistance, and moldability.
- a surface coating layer 6 may be provided as necessary. The surface coating layer 6 is the outermost layer when the electric storage device is assembled.
- the surface coating layer 6 can be formed of, for example, polyvinylidene chloride, polyester resin, urethane resin, acrylic resin, epoxy resin, or the like. Among these, the surface coating layer 6 is preferably formed of a two-component curable resin. Examples of the two-component curable resin forming the surface coating layer 6 include a two-component curable urethane resin, a two-component curable polyester resin, and a two-component curable epoxy resin.
- the surface coating layer 6 may contain an additive.
- the additive to be added may function, for example, as a matting agent, and the surface coating layer may function as a mat layer.
- the surface coating layer is a mat layer
- An image is formed by the irradiation of light, so that a clear image can be formed.
- Examples of the additive include fine particles having a particle size of 0.5 nm to 5 ⁇ m.
- the material of the additive is not particularly limited, and examples thereof include metals, metal oxides, inorganic substances, and organic substances.
- the shape of the additive is not particularly limited, and examples thereof include a sphere, a fiber, a plate, an irregular shape, and a balloon.
- talc silica, graphite, kaolin, montmorilloid, montmorillonite, synthetic mica, hydrotalcite, silica gel, zeolite, aluminum hydroxide, magnesium hydroxide, zinc oxide, magnesium oxide, aluminum oxide, Neodymium oxide, antimony oxide, titanium oxide, cerium oxide, calcium sulfate, barium sulfate, calcium carbonate, calcium silicate, lithium carbonate, calcium benzoate, calcium oxalate, magnesium stearate, alumina, carbon black, carbon nanotubes, high Melting point nylon, crosslinked acrylic, crosslinked styrene, crosslinked polyethylene, benzoguanamine, gold, aluminum, copper, nickel and the like can be mentioned.
- additives may be used alone or in combination of two or more.
- silica, barium sulfate and titanium oxide are preferable from the viewpoint of dispersion stability and cost.
- various surface treatments such as an insulation treatment and a high dispersibility treatment may be applied to the surface of the additive.
- the method for forming the surface coating layer 6 is not particularly limited, and includes, for example, a method of applying a two-component curable resin for forming the surface coating layer 6 to one surface of the base material layer 1.
- the additive may be added to the two-component curable resin, mixed, and then applied.
- the surface coating layer 6 is transparent or translucent enough to transmit the laser light. It is preferred that the transparent and translucent include colored transparent and colored translucent.
- the thickness of the surface coating layer 6 is not particularly limited as long as the above-mentioned function as the surface coating layer 6 is exhibited, and is, for example, about 0.5 to 10 ⁇ m, preferably about 1 to 5 ⁇ m.
- the manufacturing method of packaging material for power storage device of the present invention at least the base layer 1, the adhesive layer 2, the barrier layer 3, and the heat-fusible resin layer 4 are in this order. Is provided. As described above, the adhesive layer 2 is laminated so as to be in contact with the barrier layer 3. Further, the adhesive layer 2 includes a material capable of forming an image by irradiating a laser beam. The details of the base material layer 1, the adhesive layer 2, the barrier layer 3, and the heat-fusible resin layer 4 are as described above. In the method for manufacturing a packaging material for an electric storage device of the present invention, the above-described adhesive layer 5 and surface coating layer 6 can be laminated as necessary.
- the adhesive layer 2 is irradiated with laser light from the base material layer 1 side of the electric storage device packaging material to form an image on the adhesive layer 2.
- a base material layer 1, an adhesive layer 2, a barrier layer 3, an adhesive layer 5 provided as needed, and a heat-fusible resin layer 4 are laminated to produce a packaging material for an electricity storage device.
- a laminate of the base material layer 1, the adhesive layer 2, and the barrier layer 3 is formed, and the adhesive layer 2 is irradiated with laser light from the base material layer 1 side of the laminate, and After forming an image, the adhesive layer 5 and the heat-fusible resin layer 4 provided as necessary may be laminated on the barrier layer 3 of the laminate to manufacture a packaging material for an electric storage device. Details of the laser light used for image formation and the irradiation conditions are as described above.
- a laminate in which the base material layer 1, the adhesive layer 2, and the barrier layer 3 are sequentially laminated (hereinafter, sometimes referred to as “laminate A”) is formed.
- the laminate A is formed by applying the adhesive used for forming the adhesive layer 2 to the base material layer 1 or the barrier layer 3 whose surface is subjected to a chemical conversion treatment, if necessary, by a gravure coating method or a roll method.
- a coating method such as a coating method
- the coating can be performed by a dry lamination method in which the barrier layer 3 or the base material layer 1 is laminated and the adhesive layer 2 is cured.
- the adhesive layer 5 and the heat-fusible resin layer 4 are laminated on the barrier layer 3 of the laminate A in this order.
- the laminate A and the heat-fusible resin layer 4 are Ri fit method (sandwich lamination method).
- the surface coating layer 6 When the surface coating layer 6 is provided, the surface coating layer 6 is laminated on the surface of the base material layer 1 on the side opposite to the barrier layer 3.
- the surface coating layer 6 can be formed, for example, by applying the above-described resin forming the surface coating layer 6 to the surface of the base material layer 1.
- the order of the step of laminating the barrier layer 3 on the surface of the substrate layer 1 and the step of laminating the surface coating layer 6 on the surface of the substrate layer 1 are not particularly limited.
- the barrier layer 3 may be formed on the surface of the base material layer 1 opposite to the surface coating layer 6.
- surface coating layer 6 / base layer 1 / adhesive layer 2 / barrier layer 3 whose surface has been subjected to chemical conversion treatment if necessary / adhesive layer 5 / heat-fusible resin provided as required A laminate composed of the layer 4 is formed.
- further heating such as a hot roll contact type, a hot air type, a near infrared type or a far infrared type is performed. It may be subjected to processing.
- the conditions of such a heat treatment include, for example, a temperature of 150 to 250 ° C. for 1 minute to 5 minutes.
- each layer constituting the laminate improves or stabilizes film forming properties, lamination processing, and suitability for secondary processing of final products (pouching, embossing) as required.
- a surface activation treatment such as a corona treatment, a blast treatment, an oxidation treatment, and an ozone treatment may be performed.
- the packaging material for power storage device of the present invention is used for a package for hermetically containing a power storage device element such as a positive electrode, a negative electrode, and an electrolyte. That is, a power storage device element including at least a positive electrode, a negative electrode, and an electrolyte is housed in a package formed of the power storage device packaging material of the present invention, and can be a power storage device of the present invention.
- a power storage device element including at least a positive electrode, a negative electrode, and an electrolyte is housed in a package formed of the power storage device packaging material of the present invention, and can be a power storage device of the present invention.
- an image may be formed on the adhesive layer 2 or an image may not be formed.
- the packaging material for a power storage device of the present invention in which an image is not formed on the adhesive layer 2 an image can be formed on the adhesive layer 2 after the power storage device containing the power storage device element is formed. For this reason, the packaging material for an electric storage device of the present invention in which an image is not formed on the adhesive layer 2 becomes an image forming body of the electric storage device.
- the heat-sealable resin layers of the flange portion are sealed by heat-sealing.
- the heat-fusible resin portion of the power storage device packaging material of the present invention is located inside (the surface in contact with the power storage device element). ) To form a package.
- the method for manufacturing a power storage device of the present invention includes: a housing step of housing a power storage device element having at least a positive electrode, a negative electrode, and an electrolyte in a package made of a power storage device packaging material; and any one of before and after the housing step.
- a step of irradiating the adhesive layer 2 with a laser beam to form an image may be provided. Thereby, an electricity storage device having an image formed on the adhesive layer 2 is obtained. Details of the laser beam used for image formation are as described above.
- the packaging material for an electricity storage device of the present invention may be used for any of a primary battery and a secondary battery.
- the type of the secondary battery is not particularly limited.
- a lithium ion battery, a lithium ion polymer battery, an all solid state battery, a lead storage battery, a nickel hydrogen storage battery, a nickel cadmium storage battery, a nickel iron storage battery, and a nickel zinc storage battery Silver oxide / zinc storage batteries, metal-air batteries, polyvalent cation batteries, capacitors, capacitors and the like.
- suitable applications of the packaging material for an electricity storage device of the present invention include lithium ion batteries, lithium ion polymer batteries, and all solid state batteries.
- a packaging material having a laminated structure in which a base material layer, a barrier layer, a heat-fusible resin layer, and the like are laminated is preferable.
- the packaging material for an electric storage device of the present invention can also be suitably used for these batteries.
- friction occurs on the surface of the outer layer during expansion and contraction and pressure restraint, and is easily peeled off by conventional printing. Therefore, the packaging material for an electric storage device of the present invention can be suitably used.
- Example 1-10 and Comparative Example 1-2 ⁇ Manufacture of packaging materials for power storage devices> A biaxially stretched nylon film (15 ⁇ m in thickness, light transmittance at 1067 nm of 80% or more) as a base layer and an aluminum alloy foil (35 ⁇ m in thickness) as a barrier layer were prepared.
- a resin composition having a composition shown in Table 1 was prepared as a resin composition for forming an adhesive layer for bonding them.
- a two-component urethane adhesive (a polyol compound and an aromatic isocyanate compound) was used as the resin composition, and a bismuth-based compound (bismuth oxide) and carbon black were used as materials capable of forming an image by laser light irradiation.
- a resin composition for forming an adhesive layer (thickness: 3 ⁇ m) is applied to one surface of the barrier layer by a dry lamination method, and a base layer is laminated on the resin composition by a dry lamination method.
- a laminate of the base material layer / adhesive layer / barrier layer was produced.
- a chemical conversion treatment was applied to both surfaces of the aluminum alloy foil.
- the chemical conversion treatment of the aluminum alloy foil is performed by a roll coating method using a treatment solution comprising a phenol resin, a chromium fluoride compound, and phosphoric acid so that the applied amount of chromium is 10 mg / m 2 (dry mass). And baking.
- a maleic anhydride-modified polypropylene (disposed on the barrier layer side, thickness: 15 ⁇ m) as an adhesive layer, and a random polypropylene (disposed on the innermost layer side) as a heat-fusible resin layer,
- the adhesive layer and the heat-fusible resin layer are respectively laminated on the barrier layer, and the base layer / adhesive layer / barrier layer / adhesive layer / heat-fusible resin layer is formed.
- a packaging material for a power storage device laminated in order was obtained.
- the adhesive layer is irradiated with laser light from the base layer side of each of the above-mentioned packaging materials for an electric storage device so that the laser beam has the optimum output (W (2000 mmsec)) in Table 1.
- a laser light irradiation device a fiber laser machine (LP-Z250, manufactured by Panasonic Device SUNX Co., Ltd., wavelength 1060 nm) was used, scan speed 2000 mm / sec, pulse period 40 ⁇ s, character size length 1
- An image was formed under the following conditions: 0.5 mm, 1.5 mm in width, 1.1 mm in character width, 0.3 mm in character line width, and character content "BEFMOQRWXUVYI1346890 +-".
- a test sample was prepared by cutting each of the packaging materials for the storage device (not irradiated with laser light) obtained by the above-mentioned “Production of packaging material for storage device” into a size of 100 mm in length and 15 mm in width. Next, using a tensile tester (Autograph manufactured by Shimadzu Corporation), the distance between the base material layer and the barrier layer of each test sample was set at a tensile speed of 200 mm / min, a peel angle of 180 °, and a distance between chucks of 50 mm. Peeling was performed in the length direction, and peel strength (N / 15 mm) was measured. Table 1 shows the results.
- the peel strength (N / 15 mm) of the packaging material for an electric storage device manufactured in the same manner as in Example 2 except that the chemical conversion treatment was not performed on both surfaces of the aluminum alloy foil was measured. .92 N / 15 mm. From this result, it can be seen that by subjecting the surface of the aluminum alloy foil to the chemical conversion treatment, the peel strength between the base material layer and the barrier layer is further improved.
- the packaging materials for power storage devices of Examples 1 to 10 are each composed of a laminate having a base layer, an adhesive layer, a barrier layer, and a heat-fusible resin layer in this order, and the adhesive layer is formed of a barrier layer and The adhesive layer includes a material that can form an image by irradiation with a laser beam.
- the adhesive layer is formed of a barrier layer and The adhesive layer includes a material that can form an image by irradiation with a laser beam.
- laser light is applied to the adhesive layer.
- the adhesive layer does not include a material that enables image formation by irradiation with laser light, and the minimum output of laser light capable of appropriately forming an image is too large.
- the substrate layer was significantly deteriorated.
- the output was half of the minimum output of Comparative Example 1, so that the deterioration of the base material layer was suppressed, but an appropriate image could not be formed.
- FIG. 4 shows an SEM image (section irradiated with laser) of a cross section of a base layer (biaxially stretched iron film) / adhesive layer / barrier layer (aluminum alloy foil) in the packaging material for an electric storage device of Example 1.
- 2 shows an image obtained by observing a cross section with a scanning electron microscope.
- the upper white layer is an aluminum foil
- the thin black layer immediately below is an adhesive layer
- the layer immediately below is a biaxially stretched nylon film. It can be seen that carbon black sublimes at the portion of the adhesive layer irradiated with the laser beam, whereby the interlayer is raised.
- a resin composition for forming an adhesive layer (thickness: 3 ⁇ m) is applied to one surface of the barrier layer by a dry lamination method, and the printed layer side of the base material layer is dried on the resin composition by a dry lamination method.
- the substrate was subjected to an aging treatment to produce a laminate of a base material layer / printing layer / adhesive layer / barrier layer.
- a chemical conversion treatment was applied to both surfaces of the aluminum alloy foil.
- the chemical conversion treatment of the aluminum alloy foil is performed by a roll coating method using a treatment solution comprising a phenol resin, a chromium fluoride compound, and phosphoric acid so that the applied amount of chromium is 10 mg / m 2 (dry mass). And baking.
- a maleic anhydride-modified polypropylene (disposed on the barrier layer side, thickness: 15 ⁇ m) as an adhesive layer, and a random polypropylene (disposed on the innermost layer side) as a heat-fusible resin layer, (Thickness: 20 ⁇ m)
- the adhesive layer and the heat-fusible resin layer are respectively laminated on the barrier layer
- the substrate layer / print layer / adhesive layer / barrier layer / adhesive layer / heat-fusible A packaging material for an electricity storage device in which resin layers were sequentially laminated was obtained.
- the peel strength of the obtained packaging material for an electric storage device was measured in the same manner as in Example 1-10 and Comparative Example 1-2. As a result, it was 2.15 N / 15 mm.
- the movement width was 100 mm
- the load 300 g
- the sample size was 250 mm (MD) ⁇ 2.5 mm (TD).
- the packaging for the electricity storage device produced in the same manner as in Comparative Example 3
- the printed layer was peeled off, and it was confirmed that the material was not suitable for application to an all-solid-state battery.
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Abstract
Description
本発明は、蓄電デバイス用包装材料、蓄電デバイス、及びこれらの製造方法に関する。 The present invention relates to a packaging material for a power storage device, a power storage device, and a method for manufacturing these.
従来、様々なタイプの蓄電デバイスが開発されているが、あらゆる蓄電デバイスにおいて、電極や電解質等の蓄電デバイス素子を封止するために包装材料が不可欠な部材になっている。従来、蓄電デバイス用包装として金属製の包装材料が多用されていた。 Conventionally, various types of power storage devices have been developed, but in all power storage devices, a packaging material is an indispensable member for sealing power storage device elements such as electrodes and electrolytes. Conventionally, metal packaging materials have been frequently used as packaging for power storage devices.
一方、近年、電気自動車、ハイブリッド電気自動車、パソコン、カメラ、携帯電話等の高性能化に伴い、蓄電デバイスには、多様な形状が要求されると共に、薄型化や軽量化が求められている。しかしながら、従来多用されていた金属製の蓄電デバイス用包装材料では、形状の多様化に追従することが困難であり、しかも軽量化にも限界があるという欠点がある。 On the other hand, in recent years, as the performance of electric vehicles, hybrid electric vehicles, personal computers, cameras, mobile phones, and the like has increased, various shapes have been required for the power storage devices, and thinner and lighter weights have been required. However, a metal packaging material for a power storage device, which has been frequently used in the past, has a drawback that it is difficult to keep up with diversification of shapes and there is a limit to weight reduction.
そこで、近年、多様な形状に加工が容易で、薄型化や軽量化を実現し得る蓄電デバイス用包装材料として、外層側の基材層と、バリア層と、内層側の熱融着性樹脂層とが順次積層されたフィルム状の積層体が提案されている(例えば、特許文献1を参照)。このような蓄電デバイス用包装材料においては、一般的に、冷間成形により凹部が形成され、当該凹部によって形成された空間に電極や電解液などの蓄電デバイス素子を配し、熱融着性樹脂層同士を熱融着させることにより、蓄電デバイス用包装材料の内部に蓄電デバイス素子が収容された蓄電デバイスが得られる。 Therefore, in recent years, as a packaging material for an electricity storage device that can be easily processed into various shapes and can be made thinner and lighter, a base material layer on the outer layer side, a barrier layer, and a heat-fusible resin layer on the inner layer side have been developed. Are sequentially laminated (see, for example, Patent Document 1). In such a packaging material for an electric storage device, generally, a concave portion is formed by cold molding, and an electric storage device element such as an electrode or an electrolytic solution is arranged in a space formed by the concave portion. By heat-sealing the layers, an electricity storage device in which the electricity storage device element is accommodated inside the electricity storage device packaging material is obtained.
上記のような積層体により構成された種々の包装材料において、基材層の表面にインクを印刷して、バーコード、柄、文字などを形成し、印刷した側の基材層の上に接着剤、バリア層を積層する方法により、包装材料に印字する方法(一般に裏刷りと称される)が広く採用されている。しかしながら、外層側の基材層とバリア層との間にこのような印刷面が存在すると、基材層とバリア層との密着性が低下して、層間においてデラミネーションが生じやすくなる。特に、蓄電デバイス用包装材料が適用される蓄電デバイスには、高い安全性が要求されるため、このような裏刷りによって印字する方法は、蓄電デバイス用包装材料においては敬遠されている。したがって、従来、蓄電デバイス用包装材料にバーコードなどの印字を形成する場合には、一般に、印字が形成されたシールを外層の表面に貼り付ける方法が採用されている。 In various packaging materials composed of the above laminates, ink is printed on the surface of the base material layer to form barcodes, patterns, characters, etc., and is adhered on the base material layer on the printed side. A method of printing on a packaging material by a method of laminating an agent and a barrier layer (generally called back printing) has been widely adopted. However, if such a printed surface exists between the base layer and the barrier layer on the outer layer side, the adhesion between the base layer and the barrier layer is reduced, and delamination is likely to occur between the layers. In particular, since the power storage device to which the power storage device packaging material is applied is required to have high security, such a method of printing by back printing is avoided in the power storage device packaging material. Therefore, conventionally, when forming a print such as a bar code on the packaging material for an electric storage device, a method of attaching a seal formed with the print to the surface of the outer layer is generally adopted.
しかしながら、印字が形成されたシールを外層の表面に貼り付けると、蓄電デバイス用包装材料の厚みや重さが増大する。そこで、蓄電デバイス用包装材料に対する近年の更なる薄型化や軽量化の傾向を考慮して、蓄電デバイス用包装材料の外層の表面に直接、インクの印刷により印字する方法も存在している。 However, when the seal on which the print is formed is attached to the surface of the outer layer, the thickness and weight of the power storage device packaging material increase. In view of the recent trend of further thinning and lightening of the power storage device packaging material, there is also a method of printing by printing ink directly on the surface of the outer layer of the power storage device packaging material.
蓄電デバイス用包装材料の外層の表面に直接、インクの印刷により印字する方法としては、例えば、パッド印刷(タンポ印刷とも称される)やインクジェット印刷が知られている。パッド印刷とは、次のような印刷方法である。まず、印字したいパターンがエッチングされた平板の凹部にインクを流し込む。次に、当該凹部の上からシリコンパッドを押し当てて、シリコンパッドにインクを転移させる。次に、シリコンパッド表面に転移されたインクを印刷対象物に転写して、印刷対象物に印字を形成する。このようなパッド印刷は、弾性のあるシリコンパッドなどを用いてインクが印刷対象物に転写されるため、成形後の蓄電デバイス用包装材料の表面にも印刷しやすく、蓄電デバイス素子を蓄電デバイス用包装材料で封止した後に、蓄電デバイスに印字することができるという利点を有する。また、インクジェット印刷においても同様の利点を有する。 パ ッ ド As a method of printing by printing ink directly on the surface of the outer layer of the packaging material for a power storage device, for example, pad printing (also referred to as tampo printing) or inkjet printing is known. Pad printing is the following printing method. First, ink is poured into a concave portion of a flat plate on which a pattern to be printed is etched. Next, a silicon pad is pressed from above the concave portion to transfer the ink to the silicon pad. Next, the ink transferred to the surface of the silicon pad is transferred to a printing target to form a print on the printing target. In such pad printing, the ink is transferred to the printing object using an elastic silicon pad or the like, so that it is easy to print on the surface of the formed power storage device packaging material, and the power storage device element is used for the power storage device. After sealing with a packaging material, there is an advantage that printing can be performed on the electricity storage device. In addition, similar advantages are obtained in ink jet printing.
しかしながら、蓄電デバイス用包装材料の外層の表面に、インクによって直接印字した場合には、その後の工程において、有機溶剤などが印字部分に付着したり、印字部分が擦れたりすると、印字が剥がれるという問題が発生しやすい。 However, when printing is performed directly on the surface of the outer layer of the packaging material for an electric storage device with ink, the printing is peeled off when an organic solvent or the like adheres to the printed portion or rubs the printed portion in a subsequent process. Is easy to occur.
蓄電デバイス用包装材料の外層の表面に、インクによる印字を施す方法の代わりに、外層とバリア層との間に、レーザ光の照射により、蓄電デバイス用包装材料に画像形成可能とする材料を含む印刷層を設け、当該印刷層にレーザ光を照射することによって、蓄電デバイス用包装材料の基材層の内側に画像を形成する方法も存在している。 Instead of a method of performing printing with ink on the surface of the outer layer of the power storage device packaging material, a material that enables image formation on the power storage device packaging material by laser light irradiation between the outer layer and the barrier layer is included. There is also a method of forming an image inside a base layer of a packaging material for an electric storage device by providing a printing layer and irradiating the printing layer with laser light.
しかしながら、レーザ光の照射により、蓄電デバイス用包装材料に画像形成可能とする材料を含む印刷層を設ける場合には、基材層とバリア層との密着性が低下するという問題がある。すなわち、印刷層は、画像形成可能とする材料を含有し、薄く形成される層であり、バインダ樹脂の含有量は少なく、接着性に劣るため、基材層とバリア層との間に印刷層を設けると密着性が低下する。また、印刷層を設けることによる密着性の低下の問題を解決するために、例えば印刷層とバリア層との間に接着層を設けると、蓄電デバイス用包装材料や蓄電デバイスの製造工程数が増加するという問題がある。 However, in the case where a printing layer containing a material capable of forming an image is provided on the packaging material for an electric storage device by irradiation with a laser beam, there is a problem that the adhesion between the base material layer and the barrier layer is reduced. That is, the printing layer contains a material capable of forming an image, and is a thinly formed layer. Since the content of the binder resin is small and the adhesiveness is poor, the printing layer is formed between the base layer and the barrier layer. The adhesiveness is reduced by providing. Further, for example, when an adhesive layer is provided between the printing layer and the barrier layer in order to solve the problem of a decrease in adhesion due to the provision of the printing layer, the number of manufacturing steps of the power storage device packaging material and the power storage device increases. There is a problem of doing.
また、レーザ光の照射により画像形成可能とする材料を含む印刷層を設けない場合にも、レーザ光の出力を大きくすれば画像形成は可能であるが、適切に画像形成可能なレーザ光の最小出力が大きくなると、レーザ光が透過した基材層が劣化しやすいという問題もある。 Also, in the case where a printing layer containing a material capable of forming an image by irradiation with laser light is not provided, image formation is possible by increasing the output of laser light, but the minimum amount of laser light capable of forming an image properly can be obtained. When the output is increased, there is also a problem that the base material layer through which the laser light has passed tends to deteriorate.
このような状況下、本発明は、基材層とバリア層との間に、画像形成可能とする材料を含む層が設けられているにも拘わらず、基材層とバリア層との間の高い密着性を備えており、かつ、レーザ光の出力を大きくする必要がない(適切に画像形成可能なレーザ光の最小出力を小さくすることができる)ため、レーザ光を用いた画像形成による基材層の劣化が抑制される蓄電デバイス用包装材料を提供することを主な目的とする。さらに、本発明は、当該蓄電デバイス用包装材料の製造方法、当該蓄電デバイス用包装材料を用いた蓄電デバイス、及び蓄電デバイスの製造方法を提供することも目的とする。 Under such circumstances, the present invention, between the base layer and the barrier layer, despite the fact that a layer containing a material capable of forming an image is provided, between the base layer and the barrier layer Since it has high adhesiveness and does not need to increase the output of laser light (the minimum output of laser light capable of forming an image properly can be reduced), the base by image formation using laser light is used. A main object is to provide a packaging material for an electric storage device in which deterioration of a material layer is suppressed. Further, another object of the present invention is to provide a method for manufacturing the packaging material for a power storage device, a power storage device using the packaging material for a power storage device, and a method for manufacturing the power storage device.
本発明者は、前記課題を解決すべく鋭意検討を行った。その結果、少なくとも、基材層、接着剤層、バリア層、及び熱融着性樹脂層をこの順に備える積層体から構成されており、接着剤層がバリア層と接面しており、接着剤層がレーザ光の照射により画像形成可能とする材料を含む蓄電デバイス用包装材料は、基材層とバリア層との間に、画像形成可能とする材料を含む層が設けられているにも拘わらず、基材層とバリア層との間の高い密着性を備え、かつ、レーザ光の出力を大きくする必要がないため、レーザ光を用いた画像形成による基材層の劣化が抑制されることを見出した。本発明は、これらの知見に基づいて、さらに検討を重ねることにより完成したものである。 The present inventors have conducted intensive studies to solve the above-mentioned problems. As a result, at least a base layer, an adhesive layer, a barrier layer, and a laminate having a heat-fusible resin layer in this order, the adhesive layer is in contact with the barrier layer, the adhesive The packaging material for an electricity storage device whose layer contains a material capable of forming an image by irradiation with laser light has a structure in which a layer containing a material capable of forming an image is provided between a base layer and a barrier layer. The high adhesion between the substrate layer and the barrier layer, and it is not necessary to increase the output of the laser light, so that the deterioration of the substrate layer due to the image formation using the laser light is suppressed. Was found. The present invention has been completed by further study based on these findings.
即ち、本発明は、下記に掲げる態様の蓄電デバイス用包装材料及び蓄電デバイスを提供する。
項1. 少なくとも正極、負極、及び電解質を備えた蓄電デバイス素子が、蓄電デバイス用包装材料からなる包装体中に収容されている、蓄電デバイスであって、
蓄電デバイス用包装材料は、少なくとも、基材層、接着剤層、バリア層、及び熱融着性樹脂層をこの順に備える積層体から構成されており、
前記接着剤層は、前記バリア層と接面しており、
前記接着剤層は、レーザ光の照射により画像形成可能とする材料を含む、蓄電デバイス。
項2. 前記接着剤層は、レーザ光の照射により画像形成可能な前記材料の含有量が、0.1~50質量%である、項1に記載の蓄電デバイス。
項3. レーザ光の照射により画像形成可能とする前記材料が、ビスマス系化合物を含む、項1又は2に記載の蓄電デバイス。
項4. レーザ光の照射により画像形成可能とする前記材料が、黒色顔料を含む、項1~3のいずれかに記載の蓄電デバイス。
項5. 前記接着剤層に画像が形成されている、項1~4のいずれかに記載の蓄電デバイス。
項6. 前記基材層と前記バリア層との間の接着強度が、3N/15mm以上である、項1~5のいずれかに記載の蓄電デバイス。
項7. 前記接着剤層に、画像が形成されている、項1~6のいずれか1項に記載の蓄電デバイス。
項8. 外側から目視可能な画像が形成されている、項1~6のいずれか1項に記載の蓄電デバイス。
項9. 少なくとも、基材層、接着剤層、バリア層、及び熱融着性樹脂層をこの順に備える積層体から構成されており、
前記接着剤層は、前記バリア層と接面しており、
前記接着剤層は、レーザ光の照射により画像形成可能とする材料を含む、蓄電デバイス用包装材料。
項10. 少なくとも、基材層、接着剤層、バリア層、及び熱融着性樹脂層をこの順となるように積層する工程を備えており、
前記接着剤層は、前記バリア層と接面しており、
前記接着剤層は、レーザ光の照射により画像形成可能とする材料を含む、
蓄電デバイス用包装材料の製造方法。
項11. 項9に記載の蓄電デバイス用包装材料からなる包装体中に、少なくとも正極、負極、及び電解質を備えた蓄電デバイス素子を収容する収容工程と、
前記収容工程の前及び後のいずれか一方において、前記接着剤層にレーザ光を照射して、画像を形成する工程と、
を備える、蓄電デバイスの製造方法。
項12. 前記レーザ光が、YAGレーザ光、YVO4レーザ光、またはファイバレーザ光である、項11に記載の蓄電デバイスの製造方法。
That is, the present invention provides a packaging material for a power storage device and a power storage device according to the following aspects.
The packaging material for the electricity storage device is at least composed of a laminate including a base layer, an adhesive layer, a barrier layer, and a heat-fusible resin layer in this order,
The adhesive layer is in contact with the barrier layer,
The power storage device, wherein the adhesive layer includes a material that can form an image by irradiation with a laser beam.
Item 4. Item 4. The power storage device according to any one of
Item 7. Item 7. The power storage device according to any one of
Item 8. Item 7. The power storage device according to any one of
Item 9. At least, a base layer, an adhesive layer, a barrier layer, and a heat-fusible resin layer, which is composed of a laminate including in this order,
The adhesive layer is in contact with the barrier layer,
The packaging material for an electric storage device, wherein the adhesive layer includes a material that enables an image to be formed by irradiation with a laser beam.
The adhesive layer is in contact with the barrier layer,
The adhesive layer includes a material that enables image formation by irradiation with laser light,
A method for producing a packaging material for a power storage device.
Item 11. A housing step of housing at least a positive electrode, a negative electrode, and a power storage device element including an electrolyte in a package made of the power storage device packaging material according to item 9,
Before or after the accommodation step, irradiating the adhesive layer with a laser beam to form an image,
A method for manufacturing a power storage device, comprising:
Item 12. Item 12. The method for manufacturing a power storage device according to Item 11, wherein the laser light is a YAG laser light, a YVO 4 laser light, or a fiber laser light.
本発明によれば、基材層とバリア層との間に、画像形成可能とする材料を含む層が設けられているにも拘わらず、基材層とバリア層との間の高い密着性を備え、かつ、レーザ光の出力を大きくする必要がないため、レーザ光を用いた画像形成による基材層の劣化が抑制される蓄電デバイス用包装材料を提供することができる。さらに、本発明によれば、当該蓄電デバイス用包装材料の製造方法、当該蓄電デバイス用包装材料を用いた蓄電デバイス、及び蓄電デバイスの製造方法を提供することもできる。 According to the present invention, high adhesion between the base material layer and the barrier layer is achieved despite the fact that a layer containing a material capable of forming an image is provided between the base material layer and the barrier layer. Since there is no need to increase the output of the laser light, it is possible to provide a packaging material for an electric storage device in which deterioration of the base layer due to image formation using laser light is suppressed. Further, according to the present invention, it is possible to provide a method for manufacturing the power storage device packaging material, a power storage device using the power storage device packaging material, and a method for manufacturing the power storage device.
本発明の蓄電デバイス用包装材料は、少なくとも、基材層、接着剤層、バリア層、及び熱融着性樹脂層をこの順に備える積層体から構成されており、接着剤層は、バリア層と接面しており、接着剤層は、レーザ光の照射により画像形成可能とする材料を含むことを特徴とする。以下、本発明の蓄電デバイス用包装材料、当該蓄電デバイス用包装材料の製造方法、当該蓄電デバイス用包装材料を用いた蓄電デバイス、及び蓄電デバイスの製造方法について詳述する。 The packaging material for an electricity storage device of the present invention includes at least a substrate layer, an adhesive layer, a barrier layer, and a laminate including a heat-fusible resin layer in this order, and the adhesive layer includes a barrier layer and The adhesive layers are in contact with each other, and include a material capable of forming an image by irradiation with a laser beam. Hereinafter, a packaging material for a power storage device, a method for manufacturing the packaging material for a power storage device, a power storage device using the packaging material for a power storage device, and a method for manufacturing a power storage device of the present invention will be described in detail.
なお、本明細書において、数値範囲については、「~」で示される数値範囲は「以上」、「以下」を意味する。例えば、2~15mmとの表記は、2mm以上15mm以下を意味する。 In this specification, the numerical range indicated by “to” means “more than” and “less than or equal to”. For example, the notation of 2 to 15 mm means 2 mm or more and 15 mm or less.
1.蓄電デバイス用包装材料の積層構造
本発明の蓄電デバイス用包装材料は、図1から図3に示すように、少なくとも、基材層1、接着剤層2、バリア層3、及び熱融着性樹脂層4をこの順に有する積層体からなる。本発明の蓄電デバイス用包装材料において、基材層1が最外層側になり、熱融着性樹脂層4は最内層になる。即ち、蓄電デバイスの組み立て時に、蓄電デバイス素子の周縁に位置する熱融着性樹脂層4同士が熱融着して蓄電デバイス素子を密封することにより、蓄電デバイス素子が封止される。
1. Laminated Structure of Energy Storage Device Packaging Material As shown in FIGS. 1 to 3, the energy storage device packaging material of the present invention comprises at least a
本発明の蓄電デバイス用包装材料において、接着剤層2は、バリア層3と接面している。また、接着剤層2は、基材層1と接面していてもよいし、接面していなくてもよい。例えば、基材層1と接着剤層2との間には、画像形成可能とする材料を含まない接着剤層が存在していてもよい。接着剤層2を介した基材層1とバリア層3との密着性を向上させ、かつ、レーザ光の出力を大きくする必要がなく、レーザ光を用いた画像形成による基材層1の劣化を抑制する観点から、接着剤層2は基材層1と接面していることが好ましい。
に お い て In the packaging material for an electric storage device of the present invention, the
本発明の蓄電デバイス用包装材料は、図2及び図3に示すように、バリア層3と熱融着性樹脂層4との間に、これらの接着性を高める目的で、必要に応じて接着層5が設けられていてもよい。さらに、図3に示すように、基材層1の外側(熱融着性樹脂層4とは反対側)には、必要に応じて表面被覆層6を備えていてもよい。
As shown in FIGS. 2 and 3, the packaging material for an electric storage device of the present invention is bonded between a
本発明の蓄電デバイス用包装材料10を構成する積層体の厚さとしては、特に制限されないが、蓄電デバイス用包装材料の厚さを薄くして蓄電デバイスのエネルギー密度を高める観点からは、例えば180μm以下、好ましくは150μm以下、より好ましくは60~180μm程度、さらに好ましくは60~150μm程度が挙げられる。
The thickness of the laminate constituting the
2.蓄電デバイス用包装材料を形成する各層
[基材層1]
本発明において、基材層1は、蓄電デバイス用包装材料の基材としての機能を発揮させることなどを目的として設けられる層である。基材層1は、蓄電デバイス用包装材料の外層側に位置する。
2. Each layer forming the packaging material for a power storage device [base layer 1]
In the present invention, the
基材層1を形成する素材については、基材としての機能、すなわち少なくとも絶縁性を備えるものであることを限度として特に制限されない。基材層1は、例えば樹脂を用いて形成することができ、樹脂には後述の添加剤が含まれていてもよい。
素材 The material for forming the
基材層1が樹脂により形成されている場合、基材層1は、例えば、樹脂により形成された樹脂フィルムであってもよいし、樹脂を塗布して形成したものであってもよい。樹脂フィルムは、未延伸フィルムであってもよいし、延伸フィルムであってもよい。延伸フィルムとしては、一軸延伸フィルム、二軸延伸フィルムが挙げられ、二軸延伸フィルムが好ましい。二軸延伸フィルムを形成する延伸方法としては、例えば、逐次二軸延伸法、インフレーション法、同時二軸延伸法等が挙げられる。樹脂を塗布する方法としては、ロールコーティング法、グラビアコーティング法、押出コーティング法などがあげられる。
When the
基材層1を形成する樹脂としては、例えば、ポリエステル、ポリアミド、ポリオレフィン、エポキシ樹脂、アクリル樹脂、フッ素樹脂、ポリウレタン、珪素樹脂、フェノール樹脂などの樹脂や、これらの樹脂の変性物が挙げられる。また、基材層1を形成する樹脂は、これらの樹脂の共重合物であってもよいし、共重合物の変性物であってもよい。さらに、これらの樹脂の混合物であってもよい。
樹脂 Examples of the resin forming the
基材層1を形成する樹脂としては、これらの中でも、好ましくはポリエステル、ポリアミドが挙げられる。
樹脂 As the resin forming the
ポリエステルとしては、具体的には、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレート、ポリブチレンナフタレート、ポリエチレンイソフタレート、共重合ポリエステル等が挙げられる。また、共重合ポリエステルとしては、エチレンテレフタレートを繰り返し単位の主体とした共重合ポリエステル等が挙げられる。具体的には、エチレンテレフタレートを繰り返し単位の主体としてエチレンイソフタレートと重合する共重合体ポリエステル(以下、ポリエチレン(テレフタレート/イソフタレート)にならって略す)、ポリエチレン(テレフタレート/アジペート)、ポリエチレン(テレフタレート/ナトリウムスルホイソフタレート)、ポリエチレン(テレフタレート/ナトリウムイソフタレート)、ポリエチレン(テレフタレート/フェニル-ジカルボキシレート)、ポリエチレン(テレフタレート/デカンジカルボキシレート)等が挙げられる。これらのポリエステルは、1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。 Specific examples of the polyester include polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, polybutylene naphthalate, polyethylene isophthalate, and copolymerized polyester. Examples of the copolymerized polyester include a copolymerized polyester mainly composed of ethylene terephthalate as a repeating unit. Specifically, a copolymer polyester (hereinafter abbreviated to polyethylene (terephthalate / isophthalate)) which is polymerized with ethylene isophthalate with ethylene terephthalate as a main repeating unit, polyethylene (terephthalate / adipate), polyethylene (terephthalate / Sodium sulfoisophthalate), polyethylene (terephthalate / sodium isophthalate), polyethylene (terephthalate / phenyl-dicarboxylate), polyethylene (terephthalate / decanedicarboxylate) and the like. These polyesters may be used alone or in a combination of two or more.
また、ポリアミドとしては、具体的には、ナイロン6、ナイロン66、ナイロン610、ナイロン12、ナイロン46、ナイロン6とナイロン66との共重合体等の脂肪族ポリアミド;テレフタル酸及び/又はイソフタル酸に由来する構成単位を含むナイロン6I、ナイロン6T、ナイロン6IT、ナイロン6I6T(Iはイソフタル酸、Tはテレフタル酸を表す)等のヘキサメチレンジアミン-イソフタル酸-テレフタル酸共重合ポリアミド、ポリアミドMXD6(ポリメタキシリレンアジパミド)等の芳香族を含むポリアミド;ポリアミドPACM6(ポリビス(4‐アミノシクロヘキシル)メタンアジパミド)等の脂環式ポリアミド;さらにラクタム成分や、4,4’-ジフェニルメタン-ジイソシアネート等のイソシアネート成分を共重合させたポリアミド、共重合ポリアミドとポリエステルやポリアルキレンエーテルグリコールとの共重合体であるポリエステルアミド共重合体やポリエーテルエステルアミド共重合体;これらの共重合体等のポリアミドが挙げられる。これらのポリアミドは、1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。
Examples of the polyamide include aliphatic polyamides such as
基材層1は、ポリエステルフィルム、ポリアミドフィルム、及びポリオレフィンフィルムのうち少なくとも1つを含むことが好ましく、延伸ポリエステルフィルム、及び延伸ポリアミドフィルム、及び延伸ポリオレフィンフィルムのうち少なくとも1つを含むことが好ましく、延伸ポリエチレンテレフタレートフィルム、延伸ポリブチレンテレフタレートフィルム、延伸ナイロンフィルム、延伸ポリプロピレンフィルムのうち少なくとも1つを含むことがさらに好ましく、二軸延伸ポリエチレンテレフタレートフィルム、二軸延伸ポリブチレンテレフタレートフィルム、二軸延伸ナイロンフィルム、二軸延伸ポリプロピレンフィルムのうち少なくとも1つを含むことがさらに好ましい。
The
基材層1は、単層であってもよいし、2層以上により構成されていてもよい。基材層1が2層以上により構成されている場合、基材層1は、樹脂フィルムを接着剤などで積層させた積層体であってもよいし、樹脂を共押出しして2層以上とした樹脂フィルムの積層体であってもよい。また、樹脂を共押出しして2層以上とした樹脂フィルムの積層体を、未延伸のまま基材層1としてもよいし、一軸延伸または二軸延伸して基材層1としてもよい。
The
基材層1において、2層以上の樹脂フィルムの積層体の具体例としては、ポリエステルフィルムとナイロンフィルムとの積層体、2層以上のナイロンフィルムの積層体、2層以上のポリエステルフィルムの積層体などが挙げられ、好ましくは、延伸ナイロンフィルムと延伸ポリエステルフィルムとの積層体、2層以上の延伸ナイロンフィルムの積層体、2層以上の延伸ポリエステルフィルムの積層体が好ましい。例えば、基材層1が2層の樹脂フィルムの積層体である場合、ポリエステル樹脂フィルムとポリエステル樹脂フィルムの積層体、ポリアミド樹脂フィルムとポリアミド樹脂フィルムの積層体、またはポリエステル樹脂フィルムとポリアミド樹脂フィルムの積層体が好ましく、ポリエチレンテレフタレートフィルムとポリエチレンテレフタレートフィルムの積層体、ナイロンフィルムとナイロンフィルムの積層体、またはポリエチレンテレフタレートフィルムとナイロンフィルムの積層体がより好ましい。また、ポリエステル樹脂は、例えば電解液が表面に付着した際に変色し難いことなどから、基材層1が2層以上の樹脂フィルムの積層体である場合、ポリエステル樹脂フィルムが基材層1の最外層に位置することが好ましい。
In the
基材層1が、2層以上の樹脂フィルムの積層体である場合、2層以上の樹脂フィルムは、接着剤を介して積層させてもよい。好ましい接着剤については、後述の接着剤層2で例示する接着剤と同様のものが挙げられる。なお、2層以上の樹脂フィルムを積層させる方法としては、特に制限されず、公知方法が採用でき、例えばドライラミネート法、サンドイッチラミネート法、押出ラミネート法、サーマルラミネート法などが挙げられ、好ましくはドライラミネート法が挙げられる。ドライラミネート法により積層させる場合には、接着剤としてポリウレタン接着剤を用いることが好ましい。このとき、接着剤の厚みとしては、例えば2~5μm程度が挙げられる。また、樹脂フィルムにアンカーコート層を形成し積層させても良い。アンカーコート層は、後述の接着剤層2で例示する接着剤と同様のものがあげられる。このとき、アンカーコート層の厚みとしては、例えば0.01から1.0μm程度が挙げられる。
When the
また、基材層1の表面及び内部の少なくとも一方には、滑剤、難燃剤、アンチブロッキング剤、酸化防止剤、光安定剤、粘着付与剤、耐電防止剤等の添加剤が存在していてもよい。添加剤は、1種類のみを用いてもよいし、2種類以上を混合して用いてもよい。
Further, even if additives such as a lubricant, a flame retardant, an antiblocking agent, an antioxidant, a light stabilizer, a tackifier, and an antistatic agent are present on at least one of the surface and the inside of the
本発明において、蓄電デバイス用包装材料の成形性を高める観点からは、基材層1の表面には、滑剤が存在していることが好ましい。滑剤としては、特に制限されないが、好ましくはアミド系滑剤が挙げられる。アミド系滑剤の具体例としては、例えば、飽和脂肪酸アミド、不飽和脂肪酸アミド、置換アミド、メチロールアミド、飽和脂肪酸ビスアミド、不飽和脂肪酸ビスアミド、脂肪酸エステルアミド、芳香族ビスアミドなどが挙げられる。飽和脂肪酸アミドの具体例としては、ラウリン酸アミド、パルミチン酸アミド、ステアリン酸アミド、ベヘン酸アミド、ヒドロキシステアリン酸アミドなどが挙げられる。不飽和脂肪酸アミドの具体例としては、オレイン酸アミド、エルカ酸アミドなどが挙げられる。置換アミドの具体例としては、N-オレイルパルミチン酸アミド、N-ステアリルステアリン酸アミド、N-ステアリルオレイン酸アミド、N-オレイルステアリン酸アミド、N-ステアリルエルカ酸アミドなどが挙げられる。また、メチロールアミドの具体例としては、メチロールステアリン酸アミドなどが挙げられる。飽和脂肪酸ビスアミドの具体例としては、メチレンビスステアリン酸アミド、エチレンビスカプリン酸アミド、エチレンビスラウリン酸アミド、エチレンビスステアリン酸アミド、エチレンビスヒドロキシステアリン酸アミド、エチレンビスベヘン酸アミド、ヘキサメチレンビスステアリン酸アミド、ヘキサメチレンビスベヘン酸アミド、ヘキサメチレンヒドロキシステアリン酸アミド、N,N’-ジステアリルアジピン酸アミド、N,N’-ジステアリルセバシン酸アミドなどが挙げられる。不飽和脂肪酸ビスアミドの具体例としては、エチレンビスオレイン酸アミド、エチレンビスエルカ酸アミド、ヘキサメチレンビスオレイン酸アミド、N,N’-ジオレイルアジピン酸アミド、N,N’-ジオレイルセバシン酸アミドなどが挙げられる。脂肪酸エステルアミドの具体例としては、ステアロアミドエチルステアレートなどが挙げられる。また、芳香族ビスアミドの具体例としては、m-キシリレンビスステアリン酸アミド、m-キシリレンビスヒドロキシステアリン酸アミド、N,N’-ジステアリルイソフタル酸アミドなどが挙げられる。滑剤は、1種類単独で使用してもよいし、2種類以上を組み合わせて使用してもよい。
に お い て In the present invention, it is preferable that a lubricant is present on the surface of the
基材層1の表面に滑剤が存在する場合、その存在量としては、特に制限されないが、好ましくは約3mg/m2以上、より好ましくは4~15mg/m2程度、さらに好ましくは5~14mg/m2程度が挙げられる。
When a lubricant is present on the surface of the
基材層1の表面に存在する滑剤は、基材層1を構成する樹脂に含まれる滑剤を滲出させたものであってもよいし、基材層1の表面に滑剤を塗布したものであってもよい。
The lubricant present on the surface of the
基材層1の厚みについては、基材としての機能を発揮すれば特に制限されないが、例えば、3~50μm程度、好ましくは10~35μm程度が挙げられる。基材層1が、2層以上の樹脂フィルムの積層体である場合、各層を構成している樹脂フィルムの厚みとしては、それぞれ、好ましくは2~25μm程度が挙げられる。
厚 み The thickness of the
本発明において、基材層1としては、レーザ光の波長が透過しやすい基材を選定することが好ましい。画像形成に使用するレーザ光が、例えば波長1067nmのレーザ光である場合、1067nmの光透過率が80%以上の基材層1を選定することがより好ましい。このような基材層1としては、ポリアミドフィルム、ポリエステルフィルムなどが好ましい。基材層1の光透過率は、例えば島津製作所製の紫外可視分光光度計(UV-1900)などで測定が可能である。
に お い て In the present invention, it is preferable to select a substrate through which the wavelength of the laser beam is easily transmitted as the
[接着剤層2]
本発明の蓄電デバイス用包装材料10において、接着剤層2は、基材層1とバリア層3を強固に接着し、かつ、接着剤層2へのレーザ光の照射により画像形成可能な層である。接着剤層2は、基材層1とバリア層3との間に設けられ、バリア層3に接面している。接着剤層2は、基材層1と接面していてもよいし、接面していなくてもよい。例えば、基材層1と接着剤層2との間には、画像形成可能とする材料を含まない接着剤層が存在していてもよい。接着剤層2を介した基材層1とバリア層3との密着性を向上させ、かつ、レーザ光の出力を大きくする必要がなくレーザ光を用いた画像形成による基材層1の劣化を抑制する観点から、基材層1と接面していることが好ましい。
[Adhesive layer 2]
In the
本発明の蓄電デバイス用包装材料10において、接着剤層2は、レーザ光の照射により画像形成可能な層であり、接着剤層2に画像が形成された状態であってもよいし、接着剤層2に画像が形成されていない状態であってもよい。蓄電デバイス用包装材料10の接着剤層2に画像が形成されていない状態であっても、接着剤層2へのレーザ光の照射により、接着剤層2に画像を形成することができる。なお、本発明の蓄電デバイス用包装材料10においては、レーザ光の照射によって、レーザ光が照射された部分の色や明度が変化し、画像が形成されていることが目視などで認識される。すなわち、蓄電デバイスにおいて、外側に形成された画像は目視によって確認される。
In the
接着剤層2は、レーザ光の照射により、蓄電デバイス用包装材料10に画像形成可能とする材料と、基材層1とバリア層3とを接着可能な接着成分とを含む接着剤によって形成される。
The
レーザ光の照射により画像形成可能とする材料としては、従来公知のものを用いることができ、ビスマス系化合物、黒色顔料などが挙げられる。本発明においては、当該材料として、レーザ光の照射により発色させる発色材料を用いることが好ましい。 材料 As a material that can form an image by irradiation with laser light, a conventionally known material can be used, and examples thereof include a bismuth compound and a black pigment. In the present invention, it is preferable to use, as the material, a coloring material that is colored by irradiation with laser light.
レーザ光の照射により好適に発色させる発色材料として、好ましくはビスマス系化合物が挙げられる。 ビ ス As a color-forming material for suitably forming a color by irradiation with a laser beam, a bismuth-based compound is preferably used.
ビスマス系化合物としては、特に限定されないが、ビスマスの有機塩及び/又はビスマスの無機塩が挙げられる。具体的には、例えば、酸化ビスマス;硝酸ビスマス、オキシ硝酸ビスマス等の硝酸ビスマス系化合物;塩化ビスマス等のハロゲン化ビスマス系化合物;オキシ塩化ビスマス、硫酸ビスマス、酢酸ビスマス、クエン酸ビスマス、水酸化ビスマス、チタン酸ビスマス、次炭酸ビスマス等は、低出力のレーザ光により、発色させる発色材料として好ましい。なかでも、水酸化ビスマス、酸化ビスマス、次炭酸ビスマス、及び硝酸ビスマスは、特に好適に使用される。ビスマス系化合物は、1種類のみを用いてもよいし、2種類以上を混合して用いてもよい。 The bismuth-based compound is not particularly limited, and examples thereof include an organic salt of bismuth and / or an inorganic salt of bismuth. Specifically, for example, bismuth oxide; bismuth nitrate compounds such as bismuth nitrate and bismuth oxynitrate; bismuth halide compounds such as bismuth chloride; bismuth oxychloride, bismuth sulfate, bismuth acetate, bismuth citrate, bismuth hydroxide , Bismuth titanate, bismuth subcarbonate, and the like are preferable as a coloring material that is colored by a low-output laser beam. Among them, bismuth hydroxide, bismuth oxide, bismuth subcarbonate, and bismuth nitrate are particularly preferably used. As the bismuth-based compound, only one kind may be used, or two or more kinds may be used in combination.
接着剤層2において、ビスマス系化合物を用いる場合、接着剤層2に含まれるビスマス系化合物の含有量としては、特に制限されないが、接着剤層2が画像形成可能とする材料を含んでいるにも拘わらず、接着剤層2を介した基材層1とバリア層3との間の高い密着性を発揮させ、さらには、レーザ光の照射による基材層1などの各層の劣化を最小限に抑える観点から、下限については、好ましくは約0.1質量%以上、より好ましくは約1質量%以上、さらに好ましくは約2質量%以上であり、上限については、好ましくは約50質量%以下、より好ましくは約30質量%以下、さらに好ましくは約25質量%以下であり、好ましい範囲としては、0.1~50質量%程度、0.1~30質量%程度、0.1~25質量%程度、1~50質量%程度、1~30質量%程度、1~25質量%程度、2~50質量%程度、2~30質量%程度、2~25質量%程度が挙げられる。
When a bismuth-based compound is used in the
また、本発明において、レーザ光の照射により画像形成可能とする材料として、カーボンブラックなどの黒色顔料を、ビスマス系化合物と併用することが好ましい。ビスマス系化合物と黒色顔料とを併用することにより、レーザ光の照射により接着剤層2に対して好適に画像形成することができるため、レーザ光を用いた画像形成による基材層1の劣化が好適に抑制され、かつ、基材層とバリア層との密着性を高めることができる。また、黒色顔料を用いることによって、黒系色に着色された接着剤層2に対して、レーザ光の照射により他の色(例えば、白色など)の画像を形成することが可能となる。ビスマス系化合物と黒色顔料とを併用した場合、ビスマスのレーザ光吸収によって、黒色顔料の昇華速度が高められ、結果として、より低エネルギーのレーザ光による画像形成が可能となっていると考えられる。
In the present invention, it is preferable to use a black pigment such as carbon black in combination with a bismuth-based compound as a material capable of forming an image by irradiation with laser light. By using a bismuth-based compound and a black pigment together, it is possible to form an image on the
接着剤層2において、黒色顔料を用いる場合、レーザ光の照射により画像形成可能とする材料の合計含有量としては、特に制限されないが、接着剤層2が画像形成可能とする材料を含んでいるにも拘わらず、基材層1とバリア層3との間の高い密着性を発揮させ、接着剤層2を黒色系とし、さらには、レーザ光の照射による基材層などの各層の劣化を最小限に抑える観点から、下限については、好ましくは約0.1質量%以上、より好ましくは約1質量%以上、さらに好ましくは約2質量%以上であり、上限については、好ましくは約50質量%以下、より好ましくは約30質量%以下、さらに好ましくは約25質量%以下であり、好ましい範囲としては、0.1~50質量%程度、0.1~30質量%程度、0.1~25質量%程度、1~50質量%程度、1~30質量%程度、1~25質量%程度、2~50質量%程度、2~30質量%程度、2~25質量%程度が挙げられる。
When a black pigment is used in the
接着剤層2において、レーザ光の照射により画像形成可能とする材料の特に好ましい態様としては、レーザ光の照射により画像形成可能とする材料として、ビスマス系化合物(特に、酸化ビスマス)のみを4~30質量%程度含むものが挙げられる。また、黒系色に着色された接着剤層2に対して、レーザ光の照射により他の色(例えば、白色など)の画像を形成する場合であれば、レーザ光の照射により画像形成可能とする材料として、ビスマス系化合物(特に、酸化ビスマス)を1~10質量%程度含み、かつ、黒色顔料(特に、カーボンブラック)を10~20質量%程度含むものが挙げられる。
In the
また、接着剤層2において、ビスマス系化合物と黒色顔料とを併用する場合、接着剤層2が画像形成可能とする材料を含んでいるにも拘わらず、接着剤層2を介した基材層1とバリア層3との間の高い密着性を発揮させ、かつ、レーザ光の出力を大きくする必要がなく、レーザ光を用いた画像形成による基材層1の劣化を抑制する観点から、接着剤層2に含まれるビスマス系化合物と黒色顔料との質量比(ビスマス系化合物:黒色顔料)としては、好ましくは1:0.5~15程度、より好ましくは1:0.8~15程度、さらに好ましくは1:1~8程度が挙げられる。
When a bismuth-based compound and a black pigment are used in combination in the
また、レーザ光の照射により画像形成可能な他の材料として、染料・顔料等の着色剤、粘土類等を使用することができる。具体的には、黄色酸化鉄、無機鉛化合物、マンガンバイオレット、コバルトバイオレット等の金属化合物、水銀、コバルト、銅、ニッケル等からなる金属、真珠光沢顔料、珪素化合物、雲母類、カオリン類、珪砂、硅藻土、タルク、酸化チタン被覆雲母類、二酸化錫被覆雲母類、アンチモン被覆雲母類、スズ+アンチモン被覆雲母類、スズ+アンチモン+酸化チタン被覆雲母類等を使用することもできる。 着色 Coloring agents such as dyes and pigments, clays, and the like can be used as other materials capable of forming an image by laser beam irradiation. Specifically, yellow iron oxide, inorganic lead compounds, manganese violet, metal compounds such as cobalt violet, metals such as mercury, cobalt, copper, nickel, pearlescent pigments, silicon compounds, mica, kaolins, silica sand, Diatomaceous earth, talc, titanium oxide-coated mica, tin dioxide-coated mica, antimony-coated mica, tin + antimony-coated mica, tin + antimony + titanium oxide-coated mica can also be used.
接着剤層2において、レーザ光の照射により画像形成可能とする材料の合計含有量としては、特に制限されないが、接着剤層2が画像形成可能とする材料を含んでいるにも拘わらず、接着剤層2を介した基材層1とバリア層3との間の高い密着性を発揮させ、さらには、レーザ光の照射による基材層1などの各層の劣化を最小限に抑える観点から、下限については、好ましくは約0.1質量%以上、より好ましくは約1質量%以上、さらに好ましくは約2質量%以上であり、上限については、好ましくは約50質量%以下、より好ましくは約30質量%以下、さらに好ましくは約25質量%以下であり、好ましい範囲としては、0.1~50質量%程度、0.1~30質量%程度、0.1~25質量%程度、1~50質量%程度、1~30質量%程度、1~25質量%程度、2~50質量%程度、2~30質量%程度、2~25質量%程度が挙げられる。
The total content of the material capable of forming an image by irradiation with a laser beam in the
また、接着剤層2には、発色効率を向上させるための1種又はそれ以上の無機化合物を含んでもよい。このような無機化合物としては、金属酸化物、例えば、酸化チタン、酸化マグネシウム、酸化亜鉛、酸化アルミニウム、酸化珪素、酸化ニッケル、酸化スズ、酸化ネオジム、マイカ、ゼオライト、カオリナイト、銅系化合物、モリブデン系化合物、銅・モリブデン複合酸化物、銅・タングステン化合物、金属塩等が挙げられる。
The
銅系化合物としては、例えば、酸化銅、ハロゲン化銅、ギ酸、クエン酸、サリチル酸、ラウリル酸、シュウ酸、マレイン酸等の有機酸銅、リン酸銅、ヒドロキシリン酸銅等の無機銅を好適に用いることができる。 As the copper compound, for example, copper oxide, copper halide, formic acid, citric acid, salicylic acid, lauric acid, oxalic acid, organic acid copper such as maleic acid, copper phosphate, and inorganic copper such as copper hydroxyphosphate are preferable. Can be used.
モリブデン系化合物として、モリブデン、二酸化モリブデン、三酸化モリブデン、塩化モリブデン、モリブデン酸金属(金属:K、Zn、Ca、Ni、ビスマス、Mg等)を好適に用いることができる。 と し て As the molybdenum-based compound, molybdenum, molybdenum dioxide, molybdenum trioxide, molybdenum chloride, and molybdate metal (metals: K, Zn, Ca, Ni, bismuth, Mg, etc.) can be preferably used.
金属塩として、硫酸、硝酸、シュウ酸、炭酸等の酸とバリウム、コバルト、マグネシウム、ニッケル、鉄等の金属との塩を用いることができる。 と し て As the metal salt, a salt of an acid such as sulfuric acid, nitric acid, oxalic acid, or carbonic acid and a metal such as barium, cobalt, magnesium, nickel, or iron can be used.
接着剤層2に無機化合物が含まれる場合、接着剤層2中の無機化合物の含有量は、好ましくは5~65質量%程度が挙げられる。
場合 When the
接着剤層2を形成する接着剤に含まれる接着成分としては、2液硬化型であってもよく、また1液硬化型であってもよい。また、接着成分の接着機構についても、特に制限されず、化学反応型、溶剤揮発型、熱溶融型、熱圧型などのいずれであってもよい。
接着 The adhesive component contained in the adhesive forming the
接着剤層2の形成に使用できる接着成分としては、具体的には、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレート、ポリブチレンナフタレート、ポリエチレンイソフタレート、共重合ポリエステルなどのポリエステル;ポリエーテル;ポリウレタン;エポキシ系樹脂;フェノール樹脂系樹脂;ナイロン6、ナイロン66、ナイロン12、共重合ポリアミドなどのポリアミド;ポリオレフィン、酸変性ポリオレフィン、金属変性ポリオレフィンなどのポリオレフィン系樹脂、ポリ酢酸ビニル系樹脂;セルロース系樹脂;(メタ)アクリル系樹脂;ポリイミド;尿素樹脂、メラミン樹脂などのアミノ樹脂;シリコーン系樹脂;クロロプレンゴム、ニトリルゴム、スチレン-ブタジエンゴムなどのゴムや樹脂が挙げられる。これらの接着成分は、1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。これらの接着成分の中でも、好ましくはポリウレタンが挙げられる。
Specific examples of the adhesive component that can be used for forming the
接着剤層2において、接着成分の含有量としては、特に制限されないが、接着剤層2が画像形成可能とする材料を含んでいるにも拘わらず、接着剤層2を介した基材層1とバリア層3との間の高い密着性を発揮させ、かつ、レーザ光の出力を大きくする必要がなく、レーザ光を用いた画像形成による基材層1の劣化を抑制する観点から、下限については、好ましくは約50質量%以上、より好ましくは約60質量%以上、さらに好ましくは約65質量%以上、さらに好ましくは約70質量%以上、さらに好ましくは約75質量%以上であり、上限については、好ましくは約99.9質量%以下、より好ましくは約99質量%以下、さらに好ましくは約98質量%以下であり、好ましい範囲としては、50~99.9質量%程度、50~99質量%程度、50~98質量%程度、60~99.9質量%程度、60~99質量%程度、60~98質量%程度、65~99.9質量%程度、65~99質量%程度、65~98質量%程度、70~99.9質量%程度、70~99質量%程度、70~98質量%程度、75~99.9質量%程度、75~99質量%程度、75~98質量%程度が挙げられる。なお、接着剤層2の接着成分の含有量は、接着剤層2の断面観察(例えば、走査型電子顕微鏡による断面観察や、エネルギー分散型X線分析、赤外吸収スペクトル法などの公知の各種分析方法)によって測定することができる。なお、接着剤層2において、レーザ光の照射により画像形成可能とする材料の含有量についても、同様にして公知の各種分析方法によって測定することができる。
Although the content of the adhesive component in the
本発明の蓄電デバイス用包装材料において、基材層1とバリア層3との間の接着強度としては、好ましくは3N/15mm以上、より好ましくは4N/15mm以上、さらに好ましくは5N/15mm以上が挙げられる。当該接着強度の上限としては、例えば6N/15mm以下が挙げられる。当該接着強度の測定方法は、以下の通りである。
In the packaging material for an electric storage device of the present invention, the adhesive strength between the
(接着強度の測定方法)
蓄電デバイス用包装材料(レーザ光の照射を行っていないもの)について、長さ100mm、幅15mmのサイズに切り出して試験サンプルを作製する。次に、引張試験機(例えば、島津製作所製 オートグラフ)を用いて、引張速度200mm/分、剥離角180°、チャック間距離50mmの条件で、各試験サンプルの基材層とバリア層との間を長さ方向に剥離させて、剥離強度(N/15mm)を測定する。なお、蓄電デバイス用包装材料のサイズが小さい等の事情により、上記サイズの試験サンプルを用意できないときは、測定が可能なサイズで測定し、15mm幅に換算して接着強度を算出する。
(Measurement method of adhesive strength)
A test sample is prepared by cutting out a packaging material for an electricity storage device (not irradiated with laser light) into a size of 100 mm in length and 15 mm in width. Next, using a tensile tester (for example, an autograph manufactured by Shimadzu Corporation), at a tensile speed of 200 mm / min, a peel angle of 180 °, and a distance between chucks of 50 mm, the base layer and the barrier layer of each test sample were tested. The space is peeled in the length direction, and the peel strength (N / 15 mm) is measured. When a test sample of the above size cannot be prepared due to circumstances such as the size of the packaging material for an electricity storage device being small, the size is measured with a measurable size, and the adhesive strength is calculated by converting it to a width of 15 mm.
接着剤層2の厚さについては、接着剤層2が画像形成可能とする材料を含んでいるにも拘わらず、接着剤層2を介した基材層1とバリア層3との間の高い密着性を発揮させ、かつ、レーザ光の出力を大きくする必要がなく、レーザ光を用いた画像形成による基材層1の劣化を抑制する観点から、下限については、好ましくは約1μm以上、より好ましくは約2μm以上が挙げられ、上限については、好ましくは約10μm以下、より好ましくは約5μm以下が挙げられ、好ましい範囲としては、1~10μm程度、1~5μm程度、2~10μm程度、2~5μm程度が挙げられる。
The thickness of the
(レーザ光による画像形成)
接着剤層2のレーザ光による画像形成は、YAG(イットリウム(Y)・アルミニウム(A)・ガーネット(G))レーザ光線(波長=1.064μm)、YVO4(イットリウム・バナデート)レーザ光線(波長=1.064μm)、ファイバレーザ光線(例えば、波長=1090nm)などを用いて行うことが好ましい。これらのレーザは、透明体を透過する性質を有し、その性質を利用し、画像形成時の煙等の発生が抑えられ、また、発色濃度や各層に与える影響等を調整することができる。その結果、レーザ光によって画像を形成しても穴あき等がない極めて鮮明な画像を形成することができる。
(Image formation by laser light)
The image formation of the
本発明の蓄電デバイス用包装材料、または後述の本発明の蓄電デバイスにおいては、これらのレーザ光を、基材層1側から照射することにより、低出力で、基材層などの各層の劣化を最小限に抑えつつ、接着剤層2に好適に画像を形成することができる。
In the power storage device packaging material of the present invention or the power storage device of the present invention described later, by irradiating these laser beams from the
レーザ光のパルス条件としては、例えば、ファイバレーザ機(例えば、パナソニックデバイスSUNX(株)製 LP-Z250、波長1060nm)にてスキャンスピード300~4000mm/s、より好ましくは1500~4000mm/sのパルス条件が使用される。この条件下で画像形成を行うことにより、高速画像形成が可能であり、且つ、明瞭な画像が得られる。 The pulse condition of the laser beam is, for example, a pulse speed of 300 to 4000 mm / s, more preferably 1500 to 4000 mm / s, using a fiber laser machine (for example, Panasonic LPX-250, manufactured by SUNX Co., Ltd., wavelength 1060 nm). Conditions are used. By performing image formation under these conditions, high-speed image formation is possible and a clear image can be obtained.
画像には、文字、数字、記号、図柄、バーコード、模様、ロゴ等が含まれ、画像の形状についてはこれらに限定されない。レーザ光による画像の形成工程において、レーザの平均出力を低く設定しても、または、スキャンスピードを速く設定しても、鮮明な画像、例えば明瞭な文字等を形成することができる。 The image includes characters, numbers, symbols, designs, barcodes, patterns, logos, and the like, and the shape of the image is not limited to these. In the image forming process using laser light, a clear image, for example, a clear character can be formed even if the average output of the laser is set low or the scan speed is set high.
レーザ光のスポット照射により形成される変色域の直径は、望ましくは40μm~1mm程度、より好ましくは200~700μm程度である。この変色域に明瞭な画像が得られる。変色域の直径がこれよりも小さいと、画像の欠損や、線幅の細りが発生し、視認性を欠く。逆にこれよりも大きいと、画像がつぶれる等のため好ましくない。なお、レーザ光のスポット照射により形成されるドットの直径は、例えば80~500μm程度である。 (4) The diameter of the discoloration area formed by laser beam spot irradiation is desirably about 40 μm to 1 mm, more preferably about 200 to 700 μm. A clear image is obtained in this discolored area. If the diameter of the discoloration area is smaller than this, loss of the image or thinning of the line width occurs, resulting in a lack of visibility. On the other hand, if it is larger than this, the image is undesirably destroyed. The diameter of the dots formed by the laser beam spot irradiation is, for example, about 80 to 500 μm.
[バリア層3]
蓄電デバイス用包装材料において、バリア層3は、少なくとも水分の浸入を抑止する層である。
[Barrier layer 3]
In the packaging material for an electric storage device, the
バリア層3としては、例えば、バリア性を有する金属箔、蒸着膜、樹脂層などが挙げられる。蒸着膜としては金属蒸着膜、無機酸化物蒸着膜、炭素含有無機酸化物蒸着膜などが挙げられ、樹脂層としてはポリ塩化ビニリデンなどが挙げられる。また、バリア層3としては、これらの蒸着膜及び樹脂層の少なくとも1層を設けた樹脂フィルムなども挙げられる。バリア層3は、複数層設けてもよい。バリア層3は、金属材料により構成された層を含むことが好ましい。バリア層3を構成する金属材料としては、具体的には、アルミニウム合金、ステンレス鋼、チタン鋼などが挙げられ、金属箔として用いる場合は、アルミニウム合金箔及びステンレス鋼箔の少なくとも一方を含むことが好ましい。
Examples of the
アルミニウム合金箔は、蓄電デバイス用包装材料の成形性を向上させる観点から、例えば、焼きなまし処理済みのアルミニウム合金などにより構成された軟質アルミニウム合金箔であることがより好ましく、より成形性を向上させる観点から、鉄を含むアルミニウム合金箔であることが好ましい。鉄を含むアルミニウム合金箔(100質量%)において、鉄の含有量は、0.1~9.0質量%であることが好ましく、0.5~2.0質量%であることがより好ましい。鉄の含有量が0.1質量%以上であることにより、より優れた成形性を有する蓄電デバイス用包装材料を得ることができる。鉄の含有量が9.0質量%以下であることにより、より柔軟性に優れた蓄電デバイス用包装材料を得ることができる。軟質アルミニウム合金箔としては、例えば、JIS H4160:1994 A8021H-O、JIS H4160:1994 A8079H-O、JIS H4000:2014 A8021P-O、又はJIS H4000:2014 A8079P-Oで規定される組成を備えるアルミニウム合金箔が挙げられる。 The aluminum alloy foil is more preferably a soft aluminum alloy foil made of, for example, an annealed aluminum alloy from the viewpoint of improving the formability of the packaging material for an electric storage device, and further improving the formability. Therefore, it is preferable to use an aluminum alloy foil containing iron. In the aluminum alloy foil containing iron (100% by mass), the iron content is preferably 0.1 to 9.0% by mass, and more preferably 0.5 to 2.0% by mass. When the iron content is 0.1% by mass or more, a packaging material for an electric storage device having more excellent moldability can be obtained. When the iron content is 9.0% by mass or less, a packaging material for an electric storage device having more excellent flexibility can be obtained. Examples of the soft aluminum alloy foil include, for example, an aluminum alloy having a composition specified by JIS H4160: 1994 A8021HO, JIS H4160: 1994 A8079HO, JIS H4000: 2014 A8021PO, or JIS H4000: 2014 A8079PO. Foil.
また、ステンレス鋼箔としては、オーステナイト系、フェライト系、オーステナイト・フェライト系、マルテンサイト系、析出硬化系のステンレス鋼箔などが挙げられる。さらに成形性に優れた蓄電デバイス用包装材料を提供する観点から、ステンレス鋼箔は、オーステナイト系のステンレス鋼により構成されていることが好ましい。 ス テ ン レ ス Examples of the stainless steel foil include austenitic, ferritic, austenitic / ferritic, martensitic, and precipitation hardening stainless steel foils. Further, from the viewpoint of providing a packaging material for an electricity storage device having excellent moldability, the stainless steel foil is preferably made of austenitic stainless steel.
ステンレス鋼箔を構成するオーステナイト系のステンレス鋼の具体例としては、SUS304、SUS301、SUS316Lなどが挙げられ、これら中でも、SUS304が特に好ましい。 具体 Specific examples of the austenitic stainless steel constituting the stainless steel foil include SUS304, SUS301, SUS316L and the like, among which SUS304 is particularly preferred.
バリア層3の厚みは、金属箔の場合、少なくとも水分の浸入を抑止するバリア層としての機能を発揮すればよく、例えば9~200μm程度が挙げられる。バリア層3の厚みは、例えば、上限については、好ましくは約85μm以下、より好ましくは約50μm以下、さらに好ましくは約40μm以下、特に好ましくは約35μm以下が挙げられ、下限については、好ましくは約10μm以上、さらに好ましくは約20μm以上、より好ましくは約25μm以上が挙げられ、当該厚みの好ましい範囲としては、10~85μm程度、10~50μm程度、10~40μm程度、10~35μm程度、20~85μm程度、20~50μm程度、20~40μm程度、20~35μm程度、25~85μm程度、25~50μm程度、25~40μm程度、25~35μm程度が挙げられる。バリア層3がアルミニウム合金箔により構成されている場合、上述した範囲が特に好ましい。また、特に、バリア層3がステンレス鋼箔により構成されている場合、ステンレス鋼箔の厚みとしては、上限については、好ましくは約60μm以下、より好ましくは約50μm以下、さらに好ましくは約40μm以下、さらに好ましくは約30μm以下、特に好ましくは約25μm以下が挙げられ、下限については、好ましくは約10μm以上、より好ましくは約15μm以上が挙げられ、好ましい厚みの範囲としては、10~60μm程度、10~50μm程度、10~40μm程度、10~30μm程度、10~25μm程度、15~60μm程度、15~50μm程度、15~40μm程度、15~30μm程度、15~25μm程度が挙げられる。
In the case of a metal foil, the thickness of the
また、バリア層3が金属箔の場合は、溶解や腐食の防止などのために、少なくとも基材層と反対側の面に耐腐食性皮膜を備えていることが好ましい。バリア層3は、耐腐食性皮膜を両面に備えていてもよい。ここで、耐腐食性皮膜とは、例えば、ベーマイト処理などの熱水変成処理、化成処理、陽極酸化処理、コーティング剤を塗工する腐食防止処理をバリア層の表面に行い、バリア層に耐腐食性(例えば耐酸性、耐アルカリ性など)を備えさせる薄膜をいう。耐腐食性皮膜は、具体的には、バリア層の耐酸性を向上させる皮膜(耐酸性皮膜)、バリア層の耐アルカリ性を向上させる皮膜(耐アルカリ性皮膜)などを意味している。耐腐食性皮膜を形成する処理としては、1種類を行ってもよいし、2種類以上を組み合わせて行ってもよい。また、これらの処理のうち、熱水変成処理及び陽極酸化処理は、処理剤によって金属箔表面を溶解させ、耐腐食性に優れる金属化合物を形成させる処理である。なお、これらの処理は、化成処理の定義に包含される場合もある。また、バリア層3が耐腐食性皮膜を備えている場合、耐腐食性皮膜を含めてバリア層3とする。
In the case where the
化成処理によって形成される耐腐食性皮膜としては、種々のものが知られており、主には、リン酸塩、クロム酸塩、フッ化物、トリアジンチオール化合物、及び希土類酸化物のうち少なくとも1種を含む耐腐食性皮膜などが挙げられる。希土類酸化物としては、セリウム化合物が好ましく、中でも酸化セリウムが好ましい。リン酸塩、クロム酸塩を用いた化成処理としては、例えば、クロム酸クロメート処理、リン酸クロメート処理、リン酸-クロム酸塩処理、クロム酸塩処理などが挙げられ、これらの処理に用いるクロム化合物としては、例えば、硝酸クロム、フッ化クロム、硫酸クロム、酢酸クロム、蓚酸クロム、重リン酸クロム、クロム酸アセチルアセテート、塩化クロム、硫酸カリウムクロムなどが挙げられる。また、これらの処理に用いるリン化合物としては、リン酸ナトリウム、リン酸カリウム、リン酸アンモニウム、ポリリン酸などが挙げられる。また、クロメート処理としてはエッチングクロメート処理、電解クロメート処理、塗布型クロメート処理などが挙げられ、塗布型クロメート処理が好ましい。この塗布型クロメート処理は、バリア層(例えばアルミニウム合金箔)の少なくとも内層側の面を、まず、アルカリ浸漬法、電解洗浄法、酸洗浄法、電解酸洗浄法、酸活性化法等の周知の処理方法で脱脂処理を行い、その後、脱脂処理面にリン酸Cr(クロム)塩、リン酸Ti(チタン)塩、リン酸Zr(ジルコニウム)塩、リン酸Zn(亜鉛)塩などのリン酸金属塩及びこれらの金属塩の混合体を主成分とする処理液(水溶液)、または、リン酸非金属塩及びこれらの非金属塩の混合体を主成分とする処理液(水溶液)、あるいは、これらと合成樹脂などとの混合物からなる処理液(水溶液)をロールコート法、グラビア印刷法、浸漬法等の周知の塗工法で塗工し、乾燥する処理である。また、このとき用いる樹脂成分としては、フェノールやポリアクリル酸など水溶性高分子などが挙げられ、下記一般式(1)~(4)で表される繰り返し単位を有するアミノ化フェノール重合体を用いたクロメート処理などが挙げられる。なお、当該アミノ化フェノール重合体において、下記一般式(1)~(4)で表される繰り返し単位は、1種類単独で含まれていてもよいし、2種類以上の任意の組み合わせであってもよい。 As the corrosion-resistant film formed by the chemical conversion treatment, various types are known, and at least one of a phosphate, a chromate, a fluoride, a triazine thiol compound, and a rare earth oxide is mainly used. And a corrosion-resistant film containing. As the rare earth oxide, a cerium compound is preferable, and among them, cerium oxide is preferable. Examples of the chemical conversion treatment using phosphate or chromate include chromate chromate treatment, phosphoric acid chromate treatment, phosphoric acid-chromate treatment, chromate treatment, and the like. Examples of the compound include chromium nitrate, chromium fluoride, chromium sulfate, chromium acetate, chromium oxalate, chromium biphosphate, acetyl chromate, chromium chloride, potassium chromium sulfate, and the like. Examples of the phosphorus compound used for these treatments include sodium phosphate, potassium phosphate, ammonium phosphate, and polyphosphoric acid. Examples of the chromate treatment include an etching chromate treatment, an electrolytic chromate treatment, and a coating type chromate treatment, and a coating type chromate treatment is preferable. In this coating type chromate treatment, at least the inner layer side of a barrier layer (for example, an aluminum alloy foil) is first exposed to a known method such as an alkali immersion method, an electrolytic cleaning method, an acid cleaning method, an electrolytic acid cleaning method, and an acid activation method. A degreasing treatment is performed by a treatment method, and then a phosphate metal such as a Cr (chromium) salt, a Ti (titanium) phosphate, a Zr (zirconium) phosphate, or a Zn (zinc) salt is formed on the degreasing surface. A treatment liquid (aqueous solution) mainly containing a salt and a mixture of these metal salts, or a treatment liquid (aqueous solution) mainly containing a non-metallic phosphate and a mixture of these non-metal salts, or This is a process of applying a treatment liquid (aqueous solution) composed of a mixture of the resin and a synthetic resin or the like by a known coating method such as a roll coating method, a gravure printing method, or a dipping method, and drying. Examples of the resin component used at this time include water-soluble polymers such as phenol and polyacrylic acid. An aminated phenol polymer having a repeating unit represented by the following general formulas (1) to (4) is used. Chromate treatment. In the aminated phenol polymer, the repeating units represented by the following general formulas (1) to (4) may be contained alone or in any combination of two or more. Is also good.
一般式(1)~(4)中、Xは、水素原子、ヒドロキシ基、アルキル基、ヒドロキシアルキル基、アリル基またはベンジル基を示す。また、R1及びR2は、それぞれ同一または異なって、ヒドロキシ基、アルキル基、またはヒドロキシアルキル基を示す。一般式(1)~(4)において、X、R1及びR2で示されるアルキル基としては、例えば、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、tert-ブチル基などの炭素数1~4の直鎖または分枝鎖状アルキル基が挙げられる。また、X、R1及びR2で示されるヒドロキシアルキル基としては、例えば、ヒドロキシメチル基、1-ヒドロキシエチル基、2-ヒドロキシエチル基、1-ヒドロキシプロピル基、2-ヒドロキシプロピル基、3-ヒドロキシプロピル基、1-ヒドロキシブチル基、2-ヒドロキシブチル基、3-ヒドロキシブチル基、4-ヒドロキシブチル基などのヒドロキシ基が1個置換された炭素数1~4の直鎖または分枝鎖状アルキル基が挙げられる。一般式(1)~(4)において、X、R1及びR2で示されるアルキル基及びヒドロキシアルキル基は、それぞれ同一であってもよいし、異なっていてもよい。一般式(1)~(4)において、Xは、水素原子、ヒドロキシ基またはヒドロキシアルキル基であることが好ましい。一般式(1)~(4)で表される繰り返し単位を有するアミノ化フェノール重合体の数平均分子量は、例えば、500~100万程度であることが好ましく、1000~2万程度であることがより好ましい。アミノ化フェノール重合体は、例えば、フェノール化合物又はナフトール化合物とホルムアルデヒドとを重縮合して上記一般式(I)又は一般式(III)で表される繰返し単位からなる重合体を製造し、次いでホルムアルデヒド及びアミン(R1R2NH)を用いて水溶性官能基(-CH2NR1R2)を上記で得られた重合体に導入することにより、製造される。アミノ化フェノール重合体は、1種単独で又は2種以上混合して使用される。 In the general formulas (1) to (4), X represents a hydrogen atom, a hydroxy group, an alkyl group, a hydroxyalkyl group, an allyl group or a benzyl group. R 1 and R 2 are the same or different and each represents a hydroxy group, an alkyl group, or a hydroxyalkyl group. In the general formulas (1) to (4), examples of the alkyl group represented by X, R 1 and R 2 include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an isobutyl group, A straight-chain or branched alkyl group having 1 to 4 carbon atoms such as a tert-butyl group is exemplified. Examples of the hydroxyalkyl group represented by X, R 1 and R 2 include a hydroxymethyl group, a 1-hydroxyethyl group, a 2-hydroxyethyl group, a 1-hydroxypropyl group, a 2-hydroxypropyl group, A straight or branched chain having 1 to 4 carbon atoms, in which one hydroxy group such as hydroxypropyl group, 1-hydroxybutyl group, 2-hydroxybutyl group, 3-hydroxybutyl group and 4-hydroxybutyl group is substituted And an alkyl group. In the general formulas (1) to (4), the alkyl group and the hydroxyalkyl group represented by X, R 1 and R 2 may be the same or different. In the general formulas (1) to (4), X is preferably a hydrogen atom, a hydroxy group or a hydroxyalkyl group. The number average molecular weight of the aminated phenol polymer having the repeating units represented by the general formulas (1) to (4) is preferably, for example, about 500 to 1,000,000, and is preferably about 1,000 to 20,000. More preferred. The aminated phenol polymer is produced, for example, by subjecting a phenol compound or a naphthol compound to formaldehyde to polycondensation to produce a polymer comprising a repeating unit represented by the above general formula (I) or (III), And an amine (R 1 R 2 NH) to introduce a water-soluble functional group (—CH 2 NR 1 R 2 ) into the polymer obtained above. The aminated phenolic polymer is used alone or in combination of two or more.
耐腐食性皮膜は、蓄電デバイス用包装材料の成形時において、バリア層(例えば、アルミニウム合金箔)と基材層との間のデラミネーション防止、電解質と水分とによる反応で生成するフッ化水素により、バリア層表面の溶解、腐食、特にバリア層がアルミニウム合金箔である場合にバリア層表面に存在する酸化アルミニウムが溶解、腐食することを防止し、かつ、バリア層表面の接着性(濡れ性)を向上させ、ヒートシール時の基材層とバリア層とのデラミネーション防止、成形時の基材層とバリア層とのデラミネーション防止の効果を示す。 The corrosion-resistant film prevents delamination between a barrier layer (for example, an aluminum alloy foil) and a base material layer during molding of a packaging material for an electricity storage device, and is formed by hydrogen fluoride generated by a reaction between an electrolyte and moisture. , Dissolution and corrosion of the barrier layer surface, especially when the barrier layer is an aluminum alloy foil, to prevent aluminum oxide present on the barrier layer surface from dissolving and corroding, and adhesion (wetting) of the barrier layer surface And the effect of preventing delamination between the base layer and the barrier layer during heat sealing and preventing delamination between the base layer and the barrier layer during molding.
耐腐食性皮膜の他の例としては、希土類元素酸化物ゾル、アニオン性ポリマー、カチオン性ポリマーからなる群から選ばれる少なくとも1種を含有するコーティング剤を塗工するコーティングタイプの腐食防止処理によって形成される薄膜が挙げられる。コーティング剤には、さらにリン酸またはリン酸塩、ポリマーを架橋させる架橋剤を含んでもよい。希土類元素酸化物ゾルには、液体分散媒中に希土類元素酸化物の微粒子(例えば、平均粒径100nm以下の粒子)が分散されている。希土類元素酸化物としては、酸化セリウム、酸化イットリウム、酸化ネオジウム、酸化ランタン等が挙げられ、密着性をより向上させる観点から酸化セリウムが好ましい。耐腐食性皮膜に含まれる希土類元素酸化物は1種を単独で又は2種以上を組み合わせて用いることができる。希土類元素酸化物ゾルの液体分散媒としては、例えば、水、アルコール系溶剤、炭化水素系溶剤、ケトン系溶剤、エステル系溶剤、エーテル系溶剤など各種溶媒を用いることができ、水が好ましい。カチオン性ポリマーとしては、例えば、ポリエチレンイミン、ポリエチレンイミンとカルボン酸を有するポリマーからなるイオン高分子錯体、アクリル主骨格に1級アミンをグラフト重合させた1級アミングラフトアクリル樹脂、ポリアリルアミンまたはその誘導体、アミノ化フェノールなどが好ましい。また、アニオン性ポリマーとしては、ポリ(メタ)アクリル酸またはその塩、あるいは(メタ)アクリル酸またはその塩を主成分とする共重合体であることが好ましい。また、架橋剤が、イソシアネート基、グリシジル基、カルボキシル基、オキサゾリン基のいずれかの官能基を有する化合物とシランカップリング剤よりなる群から選ばれる少なくとも1種であることが好ましい。また、前記リン酸またはリン酸塩が、縮合リン酸または縮合リン酸塩であることが好ましい。 Another example of the corrosion resistant film is formed by a coating type corrosion prevention treatment in which a coating agent containing at least one selected from the group consisting of a rare earth oxide sol, an anionic polymer and a cationic polymer is applied. Thin film to be formed. The coating agent may further contain a phosphoric acid or a phosphate, and a crosslinking agent for crosslinking the polymer. In the rare earth oxide sol, fine particles of the rare earth oxide (for example, particles having an average particle diameter of 100 nm or less) are dispersed in a liquid dispersion medium. Examples of the rare earth element oxide include cerium oxide, yttrium oxide, neodymium oxide, and lanthanum oxide. Cerium oxide is preferable from the viewpoint of further improving the adhesion. The rare earth element oxides contained in the corrosion resistant film can be used alone or in combination of two or more. As the liquid dispersion medium of the rare earth element oxide sol, for example, various solvents such as water, an alcohol solvent, a hydrocarbon solvent, a ketone solvent, an ester solvent, and an ether solvent can be used, and water is preferable. Examples of the cationic polymer include polyethyleneimine, an ionic polymer complex composed of a polymer having polyethyleneimine and a carboxylic acid, a primary amine-grafted acrylic resin in which a primary amine is graft-polymerized on an acrylic main skeleton, polyallylamine or a derivative thereof. And aminated phenols are preferred. The anionic polymer is preferably a poly (meth) acrylic acid or a salt thereof, or a copolymer containing (meth) acrylic acid or a salt thereof as a main component. Further, it is preferable that the crosslinking agent is at least one selected from the group consisting of a compound having any functional group of an isocyanate group, a glycidyl group, a carboxyl group, and an oxazoline group, and a silane coupling agent. Further, the phosphoric acid or phosphate is preferably condensed phosphoric acid or condensed phosphate.
耐腐食性皮膜の一例としては、リン酸中に、酸化アルミニウム、酸化チタン、酸化セリウム、酸化スズなどの金属酸化物や硫酸バリウムの微粒子を分散させたものをバリア層の表面に塗布し、150℃以上で焼付け処理を行うことにより形成したものが挙げられる。 As an example of the corrosion-resistant film, a dispersion of metal oxides such as aluminum oxide, titanium oxide, cerium oxide, and tin oxide or fine particles of barium sulfate in phosphoric acid is applied to the surface of the barrier layer. Those formed by performing a baking treatment at a temperature of not less than ° C.
耐腐食性皮膜は、必要に応じて、さらにカチオン性ポリマー及びアニオン性ポリマーの少なくとも一方を積層した積層構造としてもよい。カチオン性ポリマー、アニオン性ポリマーとしては、上述したものが挙げられる。 (4) The corrosion-resistant film may have a laminated structure in which at least one of a cationic polymer and an anionic polymer is further laminated, if necessary. Examples of the cationic polymer and the anionic polymer include those described above.
なお、耐腐食性皮膜の組成の分析は、例えば、飛行時間型2次イオン質量分析法を用いて行うことができる。 組成 The analysis of the composition of the corrosion-resistant coating can be performed, for example, using a time-of-flight secondary ion mass spectrometry.
化成処理においてバリア層3の表面に形成させる耐腐食性皮膜の量については、特に制限されないが、例えば、塗布型クロメート処理を行う場合であれば、バリア層3の表面1m2当たり、クロム酸化合物がクロム換算で例えば0.5~50mg程度、好ましくは1.0~40mg程度、リン化合物がリン換算で例えば0.5~50mg程度、好ましくは1.0~40mg程度、及びアミノ化フェノール重合体が例えば1.0~200mg程度、好ましくは5.0~150mg程度の割合で含有されていることが望ましい。
The amount of the corrosion-resistant film formed on the surface of the
耐腐食性皮膜の厚みとしては、特に制限されないが、皮膜の凝集力や、バリア層や熱融着性樹脂層との密着力の観点から、好ましくは1nm~20μm程度、より好ましくは1nm~100nm程度、さらに好ましくは1nm~50nm程度が挙げられる。なお、耐腐食性皮膜の厚みは、透過電子顕微鏡による観察、または、透過電子顕微鏡による観察と、エネルギー分散型X線分光法もしくは電子線エネルギー損失分光法との組み合わせによって測定することができる。飛行時間型2次イオン質量分析法を用いた耐腐食性皮膜の組成の分析により、例えば、CeとPとOからなる2次イオン(例えば、Ce2PO4 +、CePO4 -などの少なくとも1種)や、例えば、CrとPとOからなる2次イオン(例えば、CrPO2 +、CrPO4 -などの少なくとも1種)に由来するピークが検出される。 The thickness of the corrosion-resistant coating is not particularly limited, but is preferably about 1 nm to 20 μm, more preferably 1 nm to 100 nm, from the viewpoint of the cohesion of the coating and the adhesion to the barrier layer and the heat-fusible resin layer. And more preferably about 1 nm to 50 nm. The thickness of the corrosion resistant film can be measured by observation with a transmission electron microscope or a combination of observation with a transmission electron microscope and energy dispersive X-ray spectroscopy or electron beam energy loss spectroscopy. The time-of-flight secondary ion mass spectrometry analysis of the composition of the corrosion resistant coating using, for example, secondary ion consisting Ce and P and O (e.g., Ce 2 PO 4 +, CePO 4 - at least 1, such as species) or, for example, secondary ion of Cr and P and O (e.g., CrPO 2 +, CrPO 4 - peak derived from at least one), such as is detected.
化成処理は、耐腐食性皮膜の形成に使用される化合物を含む溶液を、バーコート法、ロールコート法、グラビアコート法、浸漬法などによって、バリア層の表面に塗布した後に、バリア層の温度が70~200℃程度になるように加熱することにより行われる。また、バリア層に化成処理を施す前に、予めバリア層を、アルカリ浸漬法、電解洗浄法、酸洗浄法、電解酸洗浄法などによる脱脂処理に供してもよい。このように脱脂処理を行うことにより、バリア層の表面の化成処理をより効率的に行うことが可能となる。また、脱脂処理にフッ素含有化合物を無機酸で溶解させた酸脱脂剤を用いることで、金属箔の脱脂効果だけでなく不動態である金属のフッ化物を形成させることが可能であり、このような場合には脱脂処理だけを行ってもよい。 The chemical conversion treatment involves applying a solution containing a compound used for forming a corrosion-resistant film to the surface of the barrier layer by a bar coating method, a roll coating method, a gravure coating method, an immersion method, and the like. By heating to about 70 to 200 ° C. Before the chemical conversion treatment is performed on the barrier layer, the barrier layer may be subjected to a degreasing treatment by an alkali immersion method, an electrolytic cleaning method, an acid cleaning method, an electrolytic acid cleaning method, or the like in advance. By performing the degreasing treatment in this manner, it is possible to more efficiently perform the chemical conversion treatment on the surface of the barrier layer. In addition, by using an acid degreaser obtained by dissolving a fluorine-containing compound with an inorganic acid for the degreasing treatment, it is possible to form not only the degreasing effect of the metal foil but also a passivated metal fluoride. In such a case, only the degreasing treatment may be performed.
[熱融着性樹脂層4]
本発明の蓄電デバイス用包装材料において、熱融着性樹脂層4は、最内層に該当し、蓄電デバイスの組み立て時に熱融着性樹脂層同士が熱融着して蓄電デバイス素子を密封する層である。
[Heat-fusible resin layer 4]
In the packaging material for an electricity storage device of the present invention, the heat-fusible resin layer 4 corresponds to the innermost layer, and the heat-fusible resin layers are heat-sealed with each other during assembly of the electricity storage device to seal the electricity storage device element. It is.
熱融着性樹脂層4に使用される樹脂成分については、熱融着可能であることを限度として特に制限されないが、例えば、ポリオレフィン、環状ポリオレフィン、酸変性ポリオレフィン、酸変性環状ポリオレフィンが挙げられる。すなわち、熱融着性樹脂層4を構成している樹脂は、ポリオレフィン骨格を含んでいても含んでいなくてもよく、ポリオレフィン骨格を含んでいることが好ましい。熱融着性樹脂層4を構成している樹脂がポリオレフィン骨格を含むことは、例えば、赤外分光法、ガスクロマトグラフィー質量分析法などにより分析可能であり、分析方法は特に問わない。例えば、赤外分光法にて無水マレイン酸変性ポリオレフィンを測定すると、波数1760cm-1付近と波数1780cm-1付近に無水マレイン酸由来のピークが検出される。ただし、酸変性度が低いとピークが小さくなり検出されない場合がある。その場合は核磁気共鳴分光法にて分析可能である。 The resin component used in the heat-fusible resin layer 4 is not particularly limited as long as it is heat-fusible, and examples thereof include polyolefin, cyclic polyolefin, acid-modified polyolefin, and acid-modified cyclic polyolefin. That is, the resin constituting the heat-fusible resin layer 4 may or may not contain a polyolefin skeleton, and preferably contains a polyolefin skeleton. The fact that the resin constituting the heat-fusible resin layer 4 contains a polyolefin skeleton can be analyzed by, for example, infrared spectroscopy or gas chromatography / mass spectrometry, and the analysis method is not particularly limited. For example, when measuring the infrared spectroscopy at a maleic anhydride-modified polyolefin, a peak derived from maleic acid is detected in the vicinity of the wave number of 1760 cm -1 and near the wave number 1780 cm -1. However, if the degree of acid modification is low, the peak may be too small to be detected. In that case, it can be analyzed by nuclear magnetic resonance spectroscopy.
前記ポリオレフィンとしては、具体的には、低密度ポリエチレン、中密度ポリエチレン、高密度ポリエチレン、線状低密度ポリエチレン等のポリエチレン;ホモポリプロピレン、ポリプロピレンのブロックコポリマー(例えば、プロピレンとエチレンのブロックコポリマー)、ポリプロピレンのランダムコポリマー(例えば、プロピレンとエチレンのランダムコポリマー)等のポリプロピレン;エチレン-ブテン-プロピレンのターポリマー;等が挙げられる。これらのポリオレフィンの中でも、好ましくはポリエチレン及びポリプロピレンが挙げられる。 Specific examples of the polyolefin include polyethylene such as low-density polyethylene, medium-density polyethylene, high-density polyethylene, and linear low-density polyethylene; homopolypropylene, block copolymers of polypropylene (for example, block copolymers of propylene and ethylene), and polypropylene. Polypropylene (eg, a random copolymer of propylene and ethylene); a terpolymer of ethylene-butene-propylene; and the like. Among these polyolefins, polyethylene and polypropylene are preferred.
前記環状ポリオレフィンは、オレフィンと環状モノマーとの共重合体であり、前記環状ポリオレフィンの構成モノマーであるオレフィンとしては、例えば、エチレン、プロピレン、4-メチル-1-ペンテン、スチレン、ブタジエン、イソプレン、等が挙げられる。また、前記環状ポリオレフィンの構成モノマーである環状モノマーとしては、例えば、ノルボルネン等の環状アルケン;具体的には、シクロペンタジエン、ジシクロペンタジエン、シクロヘキサジエン、ノルボルナジエン等の環状ジエン等が挙げられる。これらのポリオレフィンの中でも、好ましくは環状アルケン、更に好ましくはノルボルネンが挙げられる。 The cyclic polyolefin is a copolymer of an olefin and a cyclic monomer. Examples of the olefin constituting the cyclic polyolefin include ethylene, propylene, 4-methyl-1-pentene, styrene, butadiene, isoprene, and the like. Is mentioned. Examples of the cyclic monomer that is a constituent monomer of the cyclic polyolefin include a cyclic alkene such as norbornene; specifically, a cyclic diene such as cyclopentadiene, dicyclopentadiene, cyclohexadiene, and norbornadiene. Among these polyolefins, a cyclic alkene is preferable, and norbornene is more preferable.
前記酸変性ポリオレフィンとは、前記ポリオレフィンを酸成分でブロック重合又はグラフト重合することにより変性したポリマーである。変性に使用される酸成分としては、例えば、マレイン酸、アクリル酸、イタコン酸、クロトン酸、無水マレイン酸、無水イタコン酸等のカルボン酸が挙げられる。 The acid-modified polyolefin is a polymer obtained by modifying the polyolefin by block polymerization or graft polymerization with an acid component. Examples of the acid component used for the modification include carboxylic acids such as maleic acid, acrylic acid, itaconic acid, crotonic acid, maleic anhydride, and itaconic anhydride.
前記酸変性環状ポリオレフィンとは、環状ポリオレフィンを構成するモノマーの一部を、α,β-不飽和カルボン酸又はその無水物に代えて共重合することにより、或いは環状ポリオレフィンに対してα,β-不飽和カルボン酸又はその無水物をブロック重合又はグラフト重合することにより得られるポリマーである。酸変性される環状ポリオレフィンについては、前記と同様である。また、変性に使用される酸成分としては、前記ポリオレフィンの変性に使用されるものと同様である。 The acid-modified cyclic polyolefin is obtained by copolymerizing a part of the monomers constituting the cyclic polyolefin in place of α, β-unsaturated carboxylic acid or its anhydride, or by adding α, β- to the cyclic polyolefin. It is a polymer obtained by subjecting an unsaturated carboxylic acid or its anhydride to block polymerization or graft polymerization. The cyclic polyolefin to be acid-modified is the same as described above. The acid component used for modification is the same as that used for modifying the polyolefin.
これらの樹脂成分の中でも、好ましくは酸変性ポリオレフィン;更に好ましくは酸変性ポリプロピレンが挙げられる。 中 で も Among these resin components, preferred are acid-modified polyolefins; more preferred are acid-modified polypropylene.
熱融着性樹脂層4は、1種の樹脂成分単独で形成してもよく、また2種以上の樹脂成分を組み合わせたブレンドポリマーにより形成してもよい。更に、熱融着性樹脂層4は、1層のみで形成されていてもよいが、同一又は異なる樹脂成分によって2層以上で形成されていてもよい。 (4) The heat-fusible resin layer 4 may be formed of one type of resin component alone, or may be formed of a blend polymer in which two or more types of resin components are combined. Further, the heat-fusible resin layer 4 may be formed of only one layer, or may be formed of two or more layers of the same or different resin components.
本発明において、蓄電デバイス用包装材料の成形性を高める観点からは、熱融着性樹脂層4の表面には、滑剤が存在していることが好ましい。熱融着性樹脂層4の表面に滑剤が存在し、滑剤層を形成していることにより、蓄電デバイス用包装材料の成形によるカールを抑制しつつ、蓄電デバイス用包装材料の成形性を高めることができる。滑剤としては、特に制限されず、公知の滑剤を用いることができる。滑剤は、1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。 In the present invention, a lubricant is preferably present on the surface of the heat-fusible resin layer 4 from the viewpoint of enhancing the moldability of the packaging material for an electric storage device. Since the lubricant is present on the surface of the heat-fusible resin layer 4 and the lubricant layer is formed, curl due to molding of the power storage device packaging material is suppressed, and the formability of the power storage device packaging material is improved. Can be. The lubricant is not particularly limited, and a known lubricant can be used. A lubricant may be used alone or in combination of two or more.
滑剤としては、特に制限されないが、好ましくはアミド系滑剤が挙げられる。滑剤の具体例としては、飽和脂肪酸アミド、不飽和脂肪酸アミド、置換アミド、メチロールアミド、飽和脂肪酸ビスアミド、不飽和脂肪酸ビスアミドなどが挙げられる。飽和脂肪酸アミドの具体例としては、ラウリン酸アミド、パルミチン酸アミド、ステアリン酸アミド、ベヘン酸アミド、ヒドロキシステアリン酸アミドなどが挙げられる。不飽和脂肪酸アミドの具体例としては、オレイン酸アミド、エルカ酸アミドなどが挙げられる。置換アミドの具体例としては、N-オレイルパルミチン酸アミド、N-ステアリルステアリン酸アミド、N-ステアリルオレイン酸アミド、N-オレイルステアリン酸アミド、N-ステアリルエルカ酸アミドなどが挙げられる。また、メチロールアミドの具体例としては、メチロールステアリン酸アミドなどが挙げられる。飽和脂肪酸ビスアミドの具体例としては、メチレンビスステアリン酸アミド、エチレンビスカプリン酸アミド、エチレンビスラウリン酸アミド、エチレンビスステアリン酸アミド、エチレンビスヒドロキシステアリン酸アミド、エチレンビスベヘン酸アミド、ヘキサメチレンビスステアリン酸アミド、ヘキサメチレンビスベヘン酸アミド、ヘキサメチレンヒドロキシステアリン酸アミド、N,N’-ジステアリルアジピン酸アミド、N,N’-ジステアリルセバシン酸アミドなどが挙げられる。不飽和脂肪酸ビスアミドの具体例としては、エチレンビスオレイン酸アミド、エチレンビスエルカ酸アミド、ヘキサメチレンビスオレイン酸アミド、N,N’-ジオレイルアジピン酸アミド、N,N’-ジオレイルセバシン酸アミドなどが挙げられる。脂肪酸エステルアミドの具体例としては、ステアロアミドエチルステアレートなどが挙げられる。また、芳香族系ビスアミドの具体例としては、m-キシリレンビスステアリン酸アミド、m-キシリレンビスヒドロキシステアリン酸アミド、N,N’-ジステアリルイソフタル酸アミドなどが挙げられる。滑剤は、1種類単独で使用してもよいし、2種類以上を組み合わせて使用してもよい。 The lubricant is not particularly limited, but preferably includes an amide lubricant. Specific examples of the lubricant include saturated fatty acid amide, unsaturated fatty acid amide, substituted amide, methylolamide, saturated fatty acid bisamide, unsaturated fatty acid bisamide and the like. Specific examples of the saturated fatty acid amide include lauric amide, palmitic amide, stearic amide, behenic amide, and hydroxystearic amide. Specific examples of the unsaturated fatty acid amide include oleic acid amide and erucic acid amide. Specific examples of the substituted amide include N-oleyl palmitic amide, N-stearyl stearamide, N-stearyl oleamide, N-oleyl stearamide, N-stearyl erucamide, and the like. Specific examples of methylolamide include methylol stearamide. Specific examples of the saturated fatty acid bisamide include methylene bisstearic acid amide, ethylenebiscapric acid amide, ethylenebislauric acid amide, ethylenebisstearic acid amide, ethylenebishydroxystearic acid amide, ethylenebisbehenic acid amide, hexamethylenebisstearin Acid amide, hexamethylenebisbehenamide, hexamethylenehydroxystearic acid amide, N, N'-distearyladipamide, N, N'-distearylsebacic amide and the like. Specific examples of unsaturated fatty acid bisamides include ethylene bisoleic acid amide, ethylene biserucic acid amide, hexamethylene bis oleic acid amide, N, N'-dioleyl adipamide, N, N'-dioleyl sebacic amide And the like. Specific examples of the fatty acid ester amide include stearoamidoethyl stearate. Specific examples of the aromatic bisamide include m-xylylenebisstearic acid amide, m-xylylenebishydroxystearic acid amide, N, N'-distearylisophthalic acid amide, and the like. One type of lubricant may be used alone, or two or more types may be used in combination.
熱融着性樹脂層4の表面における滑剤の存在量としては、特に制限されず、蓄電デバイス用包装材料の成形性を高める観点からは、温度24℃、相対湿度60%環境において、好ましくは10~50mg/m2程度、さらに好ましくは15~40mg/m2程度が挙げられる。 The amount of the lubricant present on the surface of the heat-fusible resin layer 4 is not particularly limited. From the viewpoint of improving the moldability of the packaging material for an electric storage device, it is preferably 10 in an environment at a temperature of 24 ° C. and a relative humidity of 60%. About 50 mg / m 2 , more preferably about 15 to 40 mg / m 2 .
熱融着性樹脂層4には、滑剤が含まれていてもよい。また、熱融着性樹脂層4の表面に存在する滑剤は、熱融着性樹脂層4を構成する樹脂に含まれる滑剤を滲出させたものであってもよいし、熱融着性樹脂層4の表面に滑剤を塗布したものであってもよい。 The heat-fusible resin layer 4 may contain a lubricant. In addition, the lubricant present on the surface of the heat-fusible resin layer 4 may be formed by exuding the lubricant contained in the resin constituting the heat-fusible resin layer 4, or may be formed by leaching the heat-fusible resin layer. The surface of No. 4 may be coated with a lubricant.
また、熱融着性樹脂層4の厚みとしては、接着層5の有無や、接着層5の厚みなどに応じて設定することができ、熱融着性樹脂層としての機能を発揮すれば特に制限されないが、上限については、例えば約100μm以下、好ましくは約85μm以下、より好ましくは60μm以下が挙げられ、下限については、例えば約15μm以上、好ましくは20μm以上が挙げられ、好ましい範囲としては、15~100μm程度、15~85μm程度、15~60μm程度、20~100μm程度、20~85μm程度、20~60μm程度が挙げられる。とりわけ、例えば、後述の接着層5の厚みが10μm以上である場合には、熱融着性樹脂層4の厚みとしては、上限については、好ましくは約85μm以下、より好ましくは約60μm以下が挙げられ、下限については、例えば約15μm以上、好ましくは20μm以上が挙げられ、好ましい範囲としては、15~85μm程度、15~60μm程度、20~85μm程度、20~60μm程度が挙げられる。また、例えば後述の接着層5の厚みが10μm未満である場合や接着層5が設けられていない場合には、熱融着性樹脂層4の厚みとしては、好ましくは約20μm以上、より好ましくは35~85μm程度が挙げられる。
Further, the thickness of the heat-fusible resin layer 4 can be set according to the presence or absence of the
[接着層5]
本発明の蓄電デバイス用包装材料において、接着層5は、バリア層3と熱融着性樹脂層4を強固に接着させるために、これらの間に必要に応じて設けられる層である。
[Adhesive layer 5]
In the packaging material for an electric storage device of the present invention, the
接着層5は、バリア層3と熱融着性樹脂層4とを接着可能である樹脂によって形成される。接着層5の形成に使用される樹脂としては、前述の熱融着性樹脂層4で例示したポリオレフィン、環状ポリオレフィン、酸変性ポリオレフィン、酸変性環状ポリオレフィンなどのポリオレフィン系樹脂が好適に使用できる。ポリオレフィン系樹脂としては、ポリプロピレン、環状ポリプロピレン、酸変性ポリプロピレン、酸変性環状ポリプロピレンなどのポリプロピレン系樹脂が好適に使用できる。この場合、熱融着性樹脂層4と接着層5とは、押出成形により好適に形成することができる。
The
また、接着層5の形成に使用される樹脂として、接着剤層2で例示した接着剤と同様のものも使用できる。
樹脂 Further, as the resin used for forming the
バリア層3と熱融着性樹脂層4との密着性に優れる観点から、ポリオレフィン系樹脂としては、ポリオレフィン及び酸変性ポリオレフィンが好ましく、ポリプロピレン及び酸変性ポリプロピレンが特に好ましい。すなわち、接着層5を構成している樹脂は、ポリオレフィン骨格を含んでいても含んでいなくてもよく、ポリオレフィン骨格を含んでいることが好ましい。接着層5を構成している樹脂がポリオレフィン骨格を含むことは、例えば、赤外分光法、ガスクロマトグラフィー質量分析法などにより分析可能であり、分析方法は特に問わない。例えば、赤外分光法にて無水マレイン酸変性ポリオレフィンを測定すると、波数1760cm-1付近と波数1780cm-1付近に無水マレイン酸由来のピークが検出される。ただし、酸変性度が低いとピークが小さくなり検出されない場合がある。その場合は核磁気共鳴分光法にて分析可能である。
From the viewpoint of excellent adhesion between the
バリア層3(又は耐腐食性皮膜)と熱融着性樹脂層4との密着性を向上させる観点から、接着層5は、酸変性ポリオレフィンを含むことが好ましい。酸変性ポリオレフィンは、ポリオレフィンをカルボン酸などの酸成分でブロック重合又はグラフト重合することにより変性したポリマーである。変性に使用される酸成分としては、例えば、マレイン酸、アクリル酸、イタコン酸、クロトン酸、無水マレイン酸、無水イタコン酸などのカルボン酸又はその無水物が挙げられる。また、変性されるポリオレフィンとしては、低密度ポリエチレン、中密度ポリエチレン、高密度ポリエチレン、線状低密度ポリエチレンなどのポリエチレン;ホモポリプロピレン、ポリプロピレンのブロックコポリマー(例えば、プロピレンとエチレンのブロックコポリマー)、ポリプロピレンのランダムコポリマー(例えば、プロピレンとエチレンのランダムコポリマー)などのポリプロピレン;エチレン-ブテン-プロピレンのターポリマーなどが挙げられる。これらのポリオレフィンの中でも、好ましくはポリエチレン及びポリプロピレンが挙げられる。
接着 From the viewpoint of improving the adhesion between the barrier layer 3 (or the corrosion-resistant film) and the heat-fusible resin layer 4, the
接着層5において、酸変性ポリオレフィンの中でも、特に無水マレイン酸変性ポリオレフィン、さらには無水マレイン酸変性ポリプロピレンが好ましい。
In the
さらに、蓄電デバイス用包装材料の厚みを薄くしつつ、成形後の形状安定性に優れた蓄電デバイス用包装材料とする観点からは、接着層5は、酸変性ポリオレフィンと硬化剤を含む樹脂組成物の硬化物であることがより好ましい。酸変性ポリオレフィンとしては、好ましくは、前記のものが例示できる。
Further, from the viewpoint of reducing the thickness of the packaging material for an electrical storage device and making the packaging material for an electrical storage device excellent in shape stability after molding, the
また、接着層5は、酸変性ポリオレフィンと、イソシアネート基を有する化合物、オキサゾリン基を有する化合物、及びエポキシ基を有する化合物からなる群より選択される少なくとも1種とを含む樹脂組成物の硬化物であることが好ましく、酸変性ポリオレフィンと、イソシアネート基を有する化合物及びエポキシ基を有する化合物からなる群より選択される少なくとも1種とを含む樹脂組成物の硬化物であることが特に好ましい。また、接着層5は、ウレタン樹脂、エステル樹脂、及びエポキシ樹脂からなる群より選択される少なくとも1種を含むことが好ましく、ウレタン樹脂及びエポキシ樹脂を含むことがより好ましい。エステル樹脂としては、例えばアミドエステル樹脂が好ましい。アミドエステル樹脂は、一般的にカルボキシル基とオキサゾリン基の反応で生成する。接着層5は、これらの樹脂のうち少なくとも1種と前記酸変性ポリオレフィンを含む樹脂組成物の硬化物であることがより好ましい。なお、接着層5に、イソシアネート基を有する化合物、オキサゾリン基を有する化合物、エポキシ樹脂などの硬化剤の未反応物が残存している場合、未反応物の存在は、例えば、赤外分光法、ラマン分光法、飛行時間型二次イオン質量分析法(TOF-SIMS)などから選択される方法で確認することが可能である。
The
また、バリア層3(又は耐腐食性皮膜)と熱融着性樹脂層4と接着層5との密着性をより高める観点から、接着層5は、酸素原子、複素環、C=N結合、及びC-O-C結合からなる群より選択される少なくとも1種を有する硬化剤を含む樹脂組成物の硬化物であることが好ましい。複素環を有する硬化剤としては、例えば、オキサゾリン基を有する硬化剤、エポキシ基を有する硬化剤などが挙げられる。また、C=N結合を有する硬化剤としては、オキサゾリン基を有する硬化剤、イソシアネート基を有する硬化剤などが挙げられる。また、C-O-C結合を有する硬化剤としては、オキサゾリン基を有する硬化剤、エポキシ基を有する硬化剤、ウレタン樹脂などが挙げられる。接着層5がこれらの硬化剤を含む樹脂組成物の硬化物であることは、例えば、ガスクロマトグラフ質量分析(GCMS)、赤外分光法(IR)、飛行時間型二次イオン質量分析法(TOF-SIMS)、X線光電子分光法(XPS)などの方法で確認することができる。
Further, from the viewpoint of further improving the adhesion between the barrier layer 3 (or the corrosion-resistant film), the heat-fusible resin layer 4 and the
イソシアネート基を有する化合物としては、特に制限されないが、バリア層3(又は耐腐食性皮膜)と接着層5との密着性を効果的に高める観点からは、好ましくは多官能イソシアネート化合物が挙げられる。多官能イソシアネート化合物は、2つ以上のイソシアネート基を有する化合物であれば、特に限定されない。多官能イソシアネート系硬化剤の具体例としては、ペンタンジイソシアネート(PDI)、イソホロンジイソシアネート(IPDI)、ヘキサメチレンジイソシアネート(HDI)、トリレンジイソシアネート(TDI)、ジフェニルメタンジイソシアネート(MDI)、これらをポリマー化やヌレート化したもの、これらの混合物や他ポリマーとの共重合物などが挙げられる。
化合物 The compound having an isocyanate group is not particularly limited, but from the viewpoint of effectively increasing the adhesion between the barrier layer 3 (or the corrosion resistant film) and the
接着層5における、イソシアネート基を有する化合物の含有量としては、接着層5を構成する樹脂組成物中、0.1~50質量%の範囲にあることが好ましく、0.5~40質量%の範囲にあることがより好ましい。
The content of the compound having an isocyanate group in the
オキサゾリン基を有する化合物は、オキサゾリン骨格を備える化合物であれば、特に限定されない。オキサゾリン基を有する化合物の具体例としては、ポリスチレン主鎖を有するもの、アクリル主鎖を有するものなどが挙げられる。また、市販品としては、例えば、日本触媒社製のエポクロスシリーズなどが挙げられる。 The compound having an oxazoline group is not particularly limited as long as it has a oxazoline skeleton. Specific examples of the compound having an oxazoline group include those having a polystyrene main chain and those having an acrylic main chain. Examples of commercially available products include Epocross series manufactured by Nippon Shokubai Co., Ltd.
接着層5における、オキサゾリン基を有する化合物の割合としては、接着層5を構成する樹脂組成物中、0.1~50質量%の範囲にあることが好ましく、0.5~40質量%の範囲にあることがより好ましい。これにより、バリア層3(又は耐腐食性皮膜)と接着層5との密着性を効果的に高めることができる。
The proportion of the compound having an oxazoline group in the
エポキシ樹脂としては、分子内に存在するエポキシ基によって架橋構造を形成することが可能な樹脂であれば、特に制限されず、公知のエポキシ樹脂を用いることができる。エポキシ樹脂の重量平均分子量としては、好ましくは50~2000程度、より好ましくは100~1000程度、さらに好ましくは200~800程度が挙げられる。なお、本発明において、エポキシ樹脂の重量平均分子量は、標準サンプルとしてポリスチレンを用いた条件で測定された、ゲル浸透クロマトグラフィ(GPC)により測定された値である。 The epoxy resin is not particularly limited as long as it is a resin capable of forming a crosslinked structure by an epoxy group present in the molecule, and a known epoxy resin can be used. The weight average molecular weight of the epoxy resin is preferably about 50 to 2,000, more preferably about 100 to 1,000, and further preferably about 200 to 800. In the present invention, the weight average molecular weight of the epoxy resin is a value measured by gel permeation chromatography (GPC) under the condition using polystyrene as a standard sample.
エポキシ樹脂の具体例としては、トリメチロールプロパンのグリシジルエーテル誘導体、ビスフェノールAジグリシジルエーテル、変性ビスフェノールAジグリシジルエーテル、ノボラックグリシジルエーテル、グリセリンポリグリシジルエーテル、ポリグリセリンポリグリシジルエーテルなどが挙げられる。エポキシ樹脂は、1種類単独で使用してもよいし、2種類以上を組み合わせて使用してもよい。 Specific examples of the epoxy resin include glycidyl ether derivatives of trimethylolpropane, bisphenol A diglycidyl ether, modified bisphenol A diglycidyl ether, novolak glycidyl ether, glycerin polyglycidyl ether, and polyglycerin polyglycidyl ether. One type of epoxy resin may be used alone, or two or more types may be used in combination.
接着層5における、エポキシ樹脂の割合としては、接着層5を構成する樹脂組成物中、0.1~50質量%の範囲にあることが好ましく、0.5~40質量%の範囲にあることがより好ましい。これにより、バリア層3(又は耐腐食性皮膜)と接着層5との密着性を効果的に高めることができる。
The proportion of the epoxy resin in the
なお、本発明において、接着層5が、イソシアネート基を有する化合物、オキサゾリン基を有する化合物、及びエポキシ樹脂からなる群より選択される少なくとも1種と、前記酸変性ポリオレフィンとを含む樹脂組成物の硬化物である場合、酸変性ポリオレフィンが主剤として機能し、イソシアネート基を有する化合物、オキサゾリン基を有する化合物、及びエポキシ樹脂は、それぞれ、硬化剤として機能する。
In the present invention, the
接着層5の厚さは、好ましくは約30μm以下、より好ましくは約20μm以下、さらに好ましくは約5μm以下が挙げられ、下限としては、約0.1μm以上、約0.5μm以上が挙げられ、当該厚さの範囲としては、好ましくは、0.1~30μm程度、0.1~20μm程度、0.1~5μm程度、0.5~30μm程度、0.5~20μm程度、0.5~5μm程度が挙げられる。
The thickness of the
カルボジイミド系硬化剤は、カルボジイミド基(-N=C=N-)を少なくとも1つ有する化合物であれば、特に限定されない。カルボジイミド系硬化剤としては、カルボジイミド基を少なくとも2つ以上有するポリカルボジイミド化合物が好ましい。 The carbodiimide-based curing agent is not particularly limited as long as it is a compound having at least one carbodiimide group (-N = C = N-). As the carbodiimide-based curing agent, a polycarbodiimide compound having at least two or more carbodiimide groups is preferable.
接着層5によるバリア層3と熱融着性樹脂層4との密着性を高めるなどの観点から、硬化剤は、2種類以上の化合物により構成されていてもよい。
硬化 From the viewpoint of enhancing the adhesion between the
接着層5を形成する樹脂組成物における硬化剤の含有量は、0.1~50質量%程度の範囲にあることが好ましく、0.1~30質量%程度の範囲にあることがより好ましく、0.1~10質量%程度の範囲にあることがさらに好ましい。
The content of the curing agent in the resin composition forming the
さらに、接着層5は、例えば、接着剤を用いて好適に形成することもできる。接着剤としては、例えば、カルボキシル基を有する非結晶性ポリオレフィン樹脂(A)と、多官能イソシアネート化合物(B)と、多官能イソシアネート化合物(B)と反応する官能基を有さない3級アミン(C)を含有し、カルボキシル基の合計1モルに対して、イソシアネート基の量が0.3~10モルとなる範囲で多官能イソシアネート化合物(B)を含有し、カルボキシル基の合計1モルに対して、3級アミン(C)を1~10モルとなる範囲で含有する、接着剤組成物から形成されたものが挙げられる。また、接着剤としては、スチレン系熱可塑性エラストマー(A)と、粘着付与剤(B)と、ポリイソシアネート(C)とを含有し、スチレン系熱可塑性エラストマー(A)と、粘着付与剤(B)との合計100重量%中に、前記スチレン系熱可塑性エラストマー(A)を20~90重量%、前記粘着付与剤(B)を10~80重量%含み、スチレン系熱可塑性エラストマー(A)は、0.003~0.04mmol/gのアミノ基または水酸基に由来する活性水素を有し、スチレン系熱可塑性エラストマー(A)由来の前記活性水素1モルに対して、前記粘着付与剤(B)の官能基由来の活性水素が0~15モルであり、ポリイソシアネート(C)は、前記スチレン系熱可塑性エラストマー(A)由来の活性水素と、粘着付与剤(B)由来の活性水素との合計1モルに対して、イソシアネート基が3~150モルとなる範囲で含まれているものからなる接着剤組成物により形成されたものなども挙げられる。
Furthermore, the
接着層5の厚みについては、下限については、好ましくは、約2μm以上、約10μm以上、約13μm以上、約15μm以上、約20μm以上が挙げられ、上限については、約50μm以下、約45μm以下が挙げられ、好ましい範囲としては、2~50μm程度、10~50μm程度、13~50μm程度、15~50μm程度、20~50μm程度、2~45μm程度、10~45μm程度、13~45μm程度、15~45μm程度、20~45μm程度が挙げられる。接着層5としては、熱融着性樹脂層4で例示したポリオレフィン樹脂、酸変性ポリオレフィン樹脂などのポリオレフィン系樹脂を用いることが好ましく、この場合、接着層の厚みは、下限については、特に、約10μm以上、約20μm以上が好ましく、上限については、特に、約50μm以下が好ましい。また、接着剤層2で例示した接着剤を用いることもでき、この場合、接着層の厚みは、好ましくは、2~10μm程度、2~5μm程度が挙げられる。また、酸変性ポリオレフィンと硬化剤との硬化物である場合であれば、好ましくは約30μm以下、より好ましくは0.1~20μm程度、さらに好ましくは0.5~5μm程度が挙げられる。前述の接着剤組成物により形成された接着剤層であれば、乾燥硬化後の厚みとして1~30g/m2程度が挙げられる。なお、接着層5が酸変性ポリオレフィンと硬化剤を含む樹脂組成物の硬化物である場合、当該樹脂組成物を塗布し、加熱等により硬化させることにより、接着層5を形成することができる。
About the thickness of the
[表面被覆層6]
本発明の蓄電デバイス用包装材料においては、意匠性、耐電解液性、耐擦過性、成形性の向上などを目的として、必要に応じて、基材層1の上(基材層1のバリア層3とは反対側)に、必要に応じて、表面被覆層6を設けてもよい。表面被覆層6は、蓄電デバイスを組み立てた時に、最外層に位置する層である。
[Surface coating layer 6]
In the packaging material for an electricity storage device of the present invention, if necessary, the base material layer 1 (the barrier layer of the base material layer 1) may be provided for the purpose of improving design, electrolytic solution resistance, abrasion resistance, and moldability. On the side opposite to the layer 3), a
表面被覆層6は、例えば、ポリ塩化ビニリデン、ポリエステル系樹脂、ウレタン樹脂、アクリル系樹脂、エポキシ系樹脂などにより形成することができる。表面被覆層6は、これらの中でも、2液硬化型樹脂により形成することが好ましい。表面被覆層6を形成する2液硬化型樹脂としては、例えば、2液硬化型ウレタン樹脂、2液硬化型ポリエステル系樹脂、2液硬化型エポキシ系樹脂などが挙げられる。また、表面被覆層6には、添加剤を配合してもよい。添加する添加剤は、例えばマット化剤として機能してもよく、表面被覆層はマット層として機能してもよい。なお、例えば表面被覆層をマット層とする場合、従来のインクジェット印刷機などによる印刷では、表面被覆層の表面に画像を形成することは難しいが、本発明の蓄電デバイス用包装材料では、レーザ光の照射によって画像が形成されるため、鮮明な画像を形成することができる。
The
添加剤としては、例えば、粒径が0.5nm~5μmの微粒子が挙げられる。添加剤の材質については、特に制限されないが、例えば、金属、金属酸化物、無機物、有機物等が挙げられる。また、添加剤の形状についても、特に制限されないが、例えば、球状、繊維状、板状、不定形、バルーン状等が挙げられる。添加剤として、具体的には、タルク、シリカ、グラファイト、カオリン、モンモリロイド、モンモリロナイト、合成マイカ、ハイドロタルサイト、シリカゲル、ゼオライト、水酸化アルミニウム、水酸化マグネシウム、酸化亜鉛、酸化マグネシウム、酸化アルミニウム、酸化ネオジウム、酸化アンチモン、酸化チタン、酸化セリウム、硫酸カルシウム、硫酸バリウム、炭酸カルシウム、ケイ酸カルシウム、炭酸リチウム、安息香酸カルシウム、シュウ酸カルシウム、ステアリン酸マグネシウム、アルミナ、カーボンブラック、カーボンナノチューブ類、高融点ナイロン、架橋アクリル、架橋スチレン、架橋ポリエチレン、ベンゾグアナミン、金、アルミニウム、銅、ニッケル等が挙げられる。これらの添加剤は、1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。これらの添加剤の中でも、分散安定性やコスト等の観点から、好ましくはシリカ、硫酸バリウム、酸化チタンが挙げられる。また、添加剤には、表面に絶縁処理、高分散性処理等の各種表面処理を施しておいてもよい。 Examples of the additive include fine particles having a particle size of 0.5 nm to 5 μm. The material of the additive is not particularly limited, and examples thereof include metals, metal oxides, inorganic substances, and organic substances. Also, the shape of the additive is not particularly limited, and examples thereof include a sphere, a fiber, a plate, an irregular shape, and a balloon. As an additive, specifically, talc, silica, graphite, kaolin, montmorilloid, montmorillonite, synthetic mica, hydrotalcite, silica gel, zeolite, aluminum hydroxide, magnesium hydroxide, zinc oxide, magnesium oxide, aluminum oxide, Neodymium oxide, antimony oxide, titanium oxide, cerium oxide, calcium sulfate, barium sulfate, calcium carbonate, calcium silicate, lithium carbonate, calcium benzoate, calcium oxalate, magnesium stearate, alumina, carbon black, carbon nanotubes, high Melting point nylon, crosslinked acrylic, crosslinked styrene, crosslinked polyethylene, benzoguanamine, gold, aluminum, copper, nickel and the like can be mentioned. These additives may be used alone or in combination of two or more. Among these additives, silica, barium sulfate and titanium oxide are preferable from the viewpoint of dispersion stability and cost. In addition, various surface treatments such as an insulation treatment and a high dispersibility treatment may be applied to the surface of the additive.
表面被覆層6を形成する方法としては、特に制限されないが、例えば、表面被覆層6を形成する2液硬化型樹脂を基材層1の一方の表面に塗布する方法が挙げられる。添加剤を配合する場合には、2液硬化型樹脂に添加剤を添加して混合した後、塗布すればよい。
The method for forming the
また、表面被覆層6を設ける場合、蓄電デバイス用包装材料10の接着剤層2に好適にレーザ光を照射する観点から、表面被覆層6は、レーザ光が透過する程度に、透明または半透明であることが好ましい。なお、透明及び半透明には、着色透明及び着色半透明が含まれる。
When the
表面被覆層6の厚みとしては、表面被覆層6としての上記の機能を発揮すれば特に制限されないが、例えば、0.5~10μm程度、好ましくは1~5μm程度が挙げられる。
厚 み The thickness of the
3.蓄電デバイス用包装材料の製造方法
本発明の蓄電デバイス用包装材料の製造方法は、少なくとも、基材層1、接着剤層2、バリア層3、及び熱融着性樹脂層4をこの順となるように積層する工程を備えている。前述の通り、接着剤層2は、バリア層3と接面するように積層する。また、接着剤層2は、レーザ光の照射により画像形成可能とする材料を含む。基材層1、接着剤層2、バリア層3、及び熱融着性樹脂層4の詳細については、前述の通りである。また、本発明の蓄電デバイス用包装材料の製造方法においては、必要に応じて、前述の接着層5、表面被覆層6を積層することもできる。
3. Manufacturing method of packaging material for power storage device In the manufacturing method of packaging material for power storage device of the present invention, at least the
さらに、本発明の蓄電デバイス用包装材料の製造方法においては、蓄電デバイス用包装材料の基材層1側から、接着剤層2にレーザ光を照射して、接着剤層2に画像を形成してもよい。具体的には、例えば、基材層1、接着剤層2、バリア層3、必要に応じて設けられる接着層5、熱融着性樹脂層4を積層して蓄電デバイス用包装材料を製造し、得られた蓄電デバイス用包装材料の基材層1側から接着剤層2にレーザ光を照射して、接着剤層2に画像を形成することができる。また、基材層1、接着剤層2、及びバリア層3の積層体を形成し、この積層体の基材層1側から接着剤層2にレーザ光を照射して、接着剤層2に画像を形成し、その後、当該積層体のバリア層3に、必要に応じて設けられる接着層5、熱融着性樹脂層4を積層して蓄電デバイス用包装材料を製造してもよい。画像形成に用いるレーザ光及び照射条件の詳細については、前述の通りである。
Further, in the method for producing a packaging material for an electric storage device of the present invention, the
本発明の蓄電デバイス用包装材料の製造方法の一例としては、以下の通りである。まず、基材層1、接着剤層2、バリア層3が順に積層された積層体(以下、「積層体A」と表記することもある)を形成する。積層体Aの形成は、具体的には、基材層1又は必要に応じて表面が化成処理されたバリア層3に接着剤層2の形成に使用される接着剤を、グラビアコート法、ロールコート法などの塗布方法で塗布・乾燥した後に、当該バリア層3又は基材層1を積層させて接着剤層2を硬化させるドライラミネート法によって行うことができる。
例 An example of the method for manufacturing the packaging material for an electricity storage device of the present invention is as follows. First, a laminate in which the
次いで、積層体Aのバリア層3上に、接着層5及び熱融着性樹脂層4をこの順になるように積層させる。例えば、(1)積層体Aのバリア層3上に、接着層5及び熱融着性樹脂層4を共押出しすることにより積層する方法(共押出しラミネート法)、(2)別途、接着層5と熱融着性樹脂層4が積層した積層体を形成し、これを積層体Aのバリア層3上にサーマルラミネート法により積層する方法、(3)積層体Aのバリア層3上に、接着層5を形成させるための接着剤を押出し法や溶液コーティングし、高温で乾燥さらには焼き付ける方法などにより積層させ、この接着層5上に予めシート状に製膜した熱融着性樹脂層4をサーマルラミネート法により積層する方法、(4)積層体Aのバリア層3と、予めシート状に製膜した熱融着性樹脂層4との間に、溶融させた接着層5を流し込みながら、接着層5を介して積層体Aと熱融着性樹脂層4を貼り合せる方法(サンドイッチラミネート法)などが挙げられる。
Next, the
表面被覆層6を設ける場合には、基材層1のバリア層3とは反対側の表面に、表面被覆層6を積層する。表面被覆層6は、例えば表面被覆層6を形成する上記の樹脂を基材層1の表面に塗布することにより形成することができる。なお、基材層1の表面にバリア層3を積層する工程と、基材層1の表面に表面被覆層6を積層する工程の順番は、特に制限されない。例えば、基材層1の表面に表面被覆層6を形成した後、基材層1の表面被覆層6とは反対側の表面にバリア層3を形成してもよい。
When the
上記のようにして、必要に応じて設けられる表面被覆層6/基材層1/接着剤層2/必要に応じて表面が化成処理されたバリア層3/接着層5/熱融着性樹脂層4からなる積層体が形成されるが、接着剤層2又は接着層5の接着性を強固にするために、さらに、熱ロール接触式、熱風式、近赤外線式又は遠赤外線式などの加熱処理に供してもよい。このような加熱処理の条件としては、例えば150~250℃で1分間~5分間が挙げられる。
As described above,
本発明の蓄電デバイス用包装材料において、積層体を構成する各層は、必要に応じて、製膜性、積層化加工、最終製品2次加工(パウチ化、エンボス成形)適性などを向上又は安定化するために、コロナ処理、ブラスト処理、酸化処理、オゾン処理などの表面活性化処理を施していてもよい。 In the packaging material for an electric storage device of the present invention, each layer constituting the laminate improves or stabilizes film forming properties, lamination processing, and suitability for secondary processing of final products (pouching, embossing) as required. For this purpose, a surface activation treatment such as a corona treatment, a blast treatment, an oxidation treatment, and an ozone treatment may be performed.
4.蓄電デバイス用包装材料の用途と蓄電デバイス
本発明の蓄電デバイス用包装材料は、正極、負極、電解質などの蓄電デバイス素子を密封して収容するための包装体に使用される。すなわち、本発明の蓄電デバイス用包装材料によって形成された包装体中に、少なくとも正極、負極、及び電解質を備えた蓄電デバイス素子を収容して、本発明の蓄電デバイスとすることができる。本発明の蓄電デバイス用包装材料は、接着剤層2に画像が形成されていてもよいし、画像が形成されていなくてもよい。接着剤層2に画像が形成されていない本発明の蓄電デバイス用包装材料については、蓄電デバイス素子を収容した蓄電デバイスとなった後に、接着剤層2に画像を形成することができる。このため、接着剤層2に画像が形成されていない本発明の蓄電デバイス用包装材料は、蓄電デバイスの被画像形成体となる。
4. Use of packaging material for power storage device and power storage device The packaging material for power storage device of the present invention is used for a package for hermetically containing a power storage device element such as a positive electrode, a negative electrode, and an electrolyte. That is, a power storage device element including at least a positive electrode, a negative electrode, and an electrolyte is housed in a package formed of the power storage device packaging material of the present invention, and can be a power storage device of the present invention. In the packaging material for a power storage device of the present invention, an image may be formed on the
具体的には、少なくとも正極、負極、及び電解質を備えた蓄電デバイス素子を、本発明の蓄電デバイス用包装材料で、前記正極及び負極の各々に接続された金属端子の外側に突出させた状態で、蓄電デバイス素子の周縁にフランジ部(熱融着性樹脂層同士が接触する領域)が形成できるようにして被覆し、前記フランジ部の熱融着性樹脂層同士を熱融着して密封させることによって、蓄電デバイス用包装材料を使用した蓄電デバイスが提供される。なお、本発明の蓄電デバイス用包装材料により形成された包装体中に蓄電デバイス素子を収容する場合、本発明の蓄電デバイス用包装材料の熱融着性樹脂部分が内側(蓄電デバイス素子と接する面)になるようにして、包装体を形成する。 Specifically, at least a positive electrode, a negative electrode, and a power storage device element provided with an electrolyte, with the power storage device packaging material of the present invention, in a state of protruding outside metal terminals connected to each of the positive electrode and the negative electrode. In order to form a flange portion (a region where the heat-fusible resin layers are in contact with each other) around the periphery of the power storage device element, the heat-sealable resin layers of the flange portion are sealed by heat-sealing. Thus, an electricity storage device using the electricity storage device packaging material is provided. When the power storage device element is accommodated in a package formed of the power storage device packaging material of the present invention, the heat-fusible resin portion of the power storage device packaging material of the present invention is located inside (the surface in contact with the power storage device element). ) To form a package.
本発明の蓄電デバイスの製造方法は、蓄電デバイス用包装材料からなる包装体中に、少なくとも正極、負極、及び電解質を備えた蓄電デバイス素子を収容する収容工程と、収容工程の前及び後のいずれか一方において、接着剤層2にレーザ光を照射して、画像を形成する工程とを備えていてもよい。これにより、接着剤層2に画像が形成された蓄電デバイスが得られる。画像形成に用いるレーザ光の詳細については、前述の通りである。
The method for manufacturing a power storage device of the present invention includes: a housing step of housing a power storage device element having at least a positive electrode, a negative electrode, and an electrolyte in a package made of a power storage device packaging material; and any one of before and after the housing step. On the other hand, a step of irradiating the
本発明の蓄電デバイス用包装材料は、一次電池、二次電池のいずれに使用してもよい。二次電池の種類については、特に制限されず、例えば、リチウムイオン電池、リチウムイオンポリマー電池、全固体電池、鉛蓄電池、ニッケル・水素蓄電池、ニッケル・カドミウム蓄電池、ニッケル・鉄蓄電池、ニッケル・亜鉛蓄電池、酸化銀・亜鉛蓄電池、金属空気電池、多価カチオン電池、コンデンサー、キャパシターなどが挙げられる。これらの二次電池の中でも、本発明の蓄電デバイス用包装材料の好適な適用対象として、リチウムイオン電池、リチウムイオンポリマー電池、全固体電池が挙げられる。すなわち、リチウムイオン電池及びリチウムイオンポリマー電池においては、本発明の蓄電デバイス用包装材料と同じく、基材層、バリア層、熱融着性樹脂層などが積層された積層構成を備える包装材料が好適に使用されており、本発明の蓄電デバイス用包装材料についてもこれらの電池に好適に使用することができる。また、特に全固体電池は、膨張収縮や加圧拘束などの際に外層表面に摩擦が生じ、従来の印字では剥離しやすいため、本発明の蓄電デバイス用包装材料を好適に使用できる。 包装 The packaging material for an electricity storage device of the present invention may be used for any of a primary battery and a secondary battery. The type of the secondary battery is not particularly limited. For example, a lithium ion battery, a lithium ion polymer battery, an all solid state battery, a lead storage battery, a nickel hydrogen storage battery, a nickel cadmium storage battery, a nickel iron storage battery, and a nickel zinc storage battery , Silver oxide / zinc storage batteries, metal-air batteries, polyvalent cation batteries, capacitors, capacitors and the like. Among these secondary batteries, suitable applications of the packaging material for an electricity storage device of the present invention include lithium ion batteries, lithium ion polymer batteries, and all solid state batteries. That is, in the lithium ion battery and the lithium ion polymer battery, as in the case of the power storage device packaging material of the present invention, a packaging material having a laminated structure in which a base material layer, a barrier layer, a heat-fusible resin layer, and the like are laminated is preferable. The packaging material for an electric storage device of the present invention can also be suitably used for these batteries. In particular, in the case of an all-solid battery, friction occurs on the surface of the outer layer during expansion and contraction and pressure restraint, and is easily peeled off by conventional printing. Therefore, the packaging material for an electric storage device of the present invention can be suitably used.
以下に実施例及び比較例を示して本発明を詳細に説明する。但し本発明は実施例に限定されるものではない。 The present invention will be described in detail below with reference to Examples and Comparative Examples. However, the present invention is not limited to the embodiments.
(実施例1-10及び比較例1-2)
<蓄電デバイス用包装材料の製造>
それぞれ、基材層としての2軸延伸ナイロンフィルム(厚さ15μm、1067nmの光透過率が80%以上)と、バリア層としてのアルミニウム合金箔(厚さ35μm)を用意した。また、これらを接着する接着剤層を形成する樹脂組成物として、表1に記載の組成を有する樹脂組成物を用意した。なお、樹脂組成物としては2液型ウレタン接着剤(ポリオール化合物と芳香族イソシアネート化合物)、レーザ光の照射により画像形成可能とする材料としてビスマス系化合物(酸化ビスマス)とカーボンブラックを用いた。ドライラミネート法により、バリア層の一方側の表面に、接着剤層(厚さ3μm)を形成する樹脂組成物を塗布し、樹脂組成物の上から、基材層をドライラミネート法で積層した後、エージング処理を実施することにより、基材層/接着剤層/バリア層の積層体を作製した。なお、アルミニウム合金箔の両面には、化成処理を施した。アルミニウム合金箔の化成処理は、フェノール樹脂、フッ化クロム化合物、及びリン酸からなる処理液をクロムの塗布量が10mg/m2(乾燥質量)となるように、ロールコート法によりアルミニウム箔の両面に塗布し、焼付けすることにより行った。次に積層体のバリア層の上に、接着層としての無水マレイン酸変性ポリプロピレン(バリア層側に配置、厚さ15μm)と、熱融着性樹脂層としてのランダムポリプロピレン(最内層側に配置、厚さ20μm)を積層することにより、それぞれ、バリア層上に接着層と熱融着性樹脂層を積層させ、基材層/接着剤層/バリア層/接着層/熱融着性樹脂層が順に積層された蓄電デバイス用包装材料を得た。
(Example 1-10 and Comparative Example 1-2)
<Manufacture of packaging materials for power storage devices>
A biaxially stretched nylon film (15 μm in thickness, light transmittance at 1067 nm of 80% or more) as a base layer and an aluminum alloy foil (35 μm in thickness) as a barrier layer were prepared. In addition, a resin composition having a composition shown in Table 1 was prepared as a resin composition for forming an adhesive layer for bonding them. A two-component urethane adhesive (a polyol compound and an aromatic isocyanate compound) was used as the resin composition, and a bismuth-based compound (bismuth oxide) and carbon black were used as materials capable of forming an image by laser light irradiation. A resin composition for forming an adhesive layer (thickness: 3 μm) is applied to one surface of the barrier layer by a dry lamination method, and a base layer is laminated on the resin composition by a dry lamination method. By performing an aging treatment, a laminate of the base material layer / adhesive layer / barrier layer was produced. Incidentally, a chemical conversion treatment was applied to both surfaces of the aluminum alloy foil. The chemical conversion treatment of the aluminum alloy foil is performed by a roll coating method using a treatment solution comprising a phenol resin, a chromium fluoride compound, and phosphoric acid so that the applied amount of chromium is 10 mg / m 2 (dry mass). And baking. Next, on the barrier layer of the laminate, a maleic anhydride-modified polypropylene (disposed on the barrier layer side, thickness: 15 μm) as an adhesive layer, and a random polypropylene (disposed on the innermost layer side) as a heat-fusible resin layer, By laminating (thickness: 20 μm), the adhesive layer and the heat-fusible resin layer are respectively laminated on the barrier layer, and the base layer / adhesive layer / barrier layer / adhesive layer / heat-fusible resin layer is formed. A packaging material for a power storage device laminated in order was obtained.
(レーザ光の照射による画像形成)
表1のレーザ光の最適出力(W(2000mmsec)となるようにして、上記で得られた各蓄電デバイス用包装材料の基材層側から接着剤層にレーザ光を照射して、接着剤層に画像を形成した。レーザ光の照射装置としては、ファイバレーザ機(パナソニックデバイスSUNX(株)製 LP-Z250、波長1060nm)を使用し、スキャンスピード2000mm/秒、パルス周期40μs、文字サイズ縦1.5mm、横1.5mm、文字幅1.1mm、文字線幅0.3mm、文字内容「BEFMOQRWXUVYI1346890+-」の条件で画像形成を行った。
(Image formation by laser beam irradiation)
The adhesive layer is irradiated with laser light from the base layer side of each of the above-mentioned packaging materials for an electric storage device so that the laser beam has the optimum output (W (2000 mmsec)) in Table 1. As a laser light irradiation device, a fiber laser machine (LP-Z250, manufactured by Panasonic Device SUNX Co., Ltd., wavelength 1060 nm) was used, scan speed 2000 mm / sec, pulse period 40 μs,
(画像形成評価)
前記の「レーザ光の照射による画像形成」を行った各蓄電デバイス用包装材料について、基材層側から蓄電デバイス用包装材料を目視で観察して、以下の基準により画像形成評価を行った。結果を表1に示す。
A:全ての文字が解読できる
B:一部の文字以外解読できる
C:全ての文字が解読できない
(Image formation evaluation)
For each of the power storage device packaging materials on which the “image formation by laser beam irradiation” was performed, the power storage device packaging material was visually observed from the base layer side, and the image formation evaluation was performed according to the following criteria. Table 1 shows the results.
A: All characters can be decoded B: Some characters can be decoded C: All characters cannot be decoded
(レーザ光の照射による基材層の劣化の評価)
前記の「レーザ光の照射による画像形成」を行った各蓄電デバイス用包装材料について、画像が形成されている箇所の厚み方向の断面を取得し(当該断面は、蓄電デバイス用包装材料の全体を厚み方向に切断することで取得した)、基材層の断面(前記文字内容のBEFが形成されている位置)をレーザー顕微鏡で観察(倍率は1000~5000倍)して、基材層の劣化を以下の基準により評価した。結果を表1に示す。
A:断面観察における基材の亀裂なし
B:断面観察における基材の亀裂1本以上3本以下
C:断面観察における基材の亀裂4本以上
(Evaluation of deterioration of base material layer due to laser beam irradiation)
For each of the power storage device packaging materials on which the “image formation by laser beam irradiation” has been performed, a cross section in the thickness direction of a portion where an image is formed is obtained (the cross section is the entire power storage device packaging material). (Obtained by cutting in the thickness direction), the cross section of the base layer (the position where the BEF of the character content is formed) is observed with a laser microscope (magnification: 1000 to 5000 times), and the base layer is deteriorated. Was evaluated according to the following criteria. Table 1 shows the results.
A: No crack in base material in cross-section observation B: 1 to 3 cracks in base material in cross-section observation C: 4 or more cracks in base material in cross-section observation
(基材層とバリア層との間の剥離強度)
前記の「蓄電デバイス用包装材料の製造」によって得た各蓄電デバイス用包装材料(レーザ光の照射を行っていないもの)について、長さ100mm、幅15mmのサイズに切り出して試験サンプルを作製した。次に、引張試験機(島津製作所製 オートグラフ)を用いて、引張速度200mm/分、剥離角180°、チャック間距離50mmの条件で、各試験サンプルの基材層とバリア層との間を長さ方向に剥離させて、剥離強度(N/15mm)を測定した。結果を表1に示す。
(Peel strength between base layer and barrier layer)
A test sample was prepared by cutting each of the packaging materials for the storage device (not irradiated with laser light) obtained by the above-mentioned “Production of packaging material for storage device” into a size of 100 mm in length and 15 mm in width. Next, using a tensile tester (Autograph manufactured by Shimadzu Corporation), the distance between the base material layer and the barrier layer of each test sample was set at a tensile speed of 200 mm / min, a peel angle of 180 °, and a distance between chucks of 50 mm. Peeling was performed in the length direction, and peel strength (N / 15 mm) was measured. Table 1 shows the results.
なお、アルミニウム合金箔の両面に化成処理を施さなかったこと以外は、実施例2と同様にして製造した蓄電デバイス用包装材料について、同様にして剥離強度(N/15mm)を測定したところ、4.92N/15mmであった。この結果から、アルミニウム合金箔の表面に化成処理を施すことによって、基材層とバリア層との間の剥離強度はより向上することが分かる。 The peel strength (N / 15 mm) of the packaging material for an electric storage device manufactured in the same manner as in Example 2 except that the chemical conversion treatment was not performed on both surfaces of the aluminum alloy foil was measured. .92 N / 15 mm. From this result, it can be seen that by subjecting the surface of the aluminum alloy foil to the chemical conversion treatment, the peel strength between the base material layer and the barrier layer is further improved.
実施例1~10の蓄電デバイス用包装材料は、基材層、接着剤層、バリア層、及び熱融着性樹脂層をこの順に備える積層体から構成されており、接着剤層がバリア層と接面しており、さらに、接着剤層が、レーザ光の照射により画像形成可能とする材料を含んでいる。実施例1~10の蓄電デバイス用包装材料は、基材層とバリア層との間に、画像形成可能とする材料を含む層が設けられているにも拘わらず、接着剤層へのレーザ光の照射により好適に画像形成される(適切に画像形成可能なレーザ光の最小出力が大き過ぎない)ため、基材層とバリア層との間の高い密着性を備え、かつ、レーザ光の照射による基材層1の劣化が抑制されることが分かる。一方、比較例1の蓄電デバイス用包装材料は、接着剤層が、レーザ光の照射により画像形成可能とする材料を含んでおらず、適切に画像形成可能なレーザ光の最小出力が大き過ぎるため、画像は形成されるものの、基材層の劣化が著しい結果となった。比較例2の蓄電デバイス用包装材料では、比較例1の最小出力の半分の出力としたため、基材層の劣化は抑制されていたが、適切な画像形成ができなかった。
The packaging materials for power storage devices of Examples 1 to 10 are each composed of a laminate having a base layer, an adhesive layer, a barrier layer, and a heat-fusible resin layer in this order, and the adhesive layer is formed of a barrier layer and The adhesive layer includes a material that can form an image by irradiation with a laser beam. In the packaging materials for power storage devices of Examples 1 to 10, although a layer containing a material capable of forming an image is provided between the base material layer and the barrier layer, laser light is applied to the adhesive layer. Image formation by laser irradiation (the minimum output of laser light capable of appropriately forming an image is not too large), so that a high adhesion between the base layer and the barrier layer is provided, and the laser light irradiation It can be seen that the deterioration of the
図4に、実施例1の蓄電デバイス用包装材料における基材層(2軸延伸イロンフィルム)/接着剤層/バリア層(アルミニウム合金箔)の断面(レーザが照射された箇所)のSEM像(走査型電子顕微鏡で断面を観察した画像)を示す。図4のSEM像において、上側の白い層がアルミニウム箔であり、その直下の薄い黒い層が接着剤層であり、その直下の層が2軸延伸ナイロンフィルムである。接着剤層のレーザ光が照射された部分において、カーボンブラックが昇華することで、層間が浮き上がっていることが分かる。 FIG. 4 shows an SEM image (section irradiated with laser) of a cross section of a base layer (biaxially stretched iron film) / adhesive layer / barrier layer (aluminum alloy foil) in the packaging material for an electric storage device of Example 1. 2 shows an image obtained by observing a cross section with a scanning electron microscope. In the SEM image shown in FIG. 4, the upper white layer is an aluminum foil, the thin black layer immediately below is an adhesive layer, and the layer immediately below is a biaxially stretched nylon film. It can be seen that carbon black sublimes at the portion of the adhesive layer irradiated with the laser beam, whereby the interlayer is raised.
(比較例3)
基材層としての2軸延伸ナイロンフィルム(厚さ15μm)の一方側の表面に、ウレタン系バインダ樹脂中に50質量%の酸化ビスマスを添加したインキを0.2μmの厚みで塗布し、印刷層を形成した。バリア層としてのアルミニウム合金箔(厚さ35μm)を用意した。また、これらを接着する接着剤層を形成する樹脂組成物として、ウレタン系樹脂を有する樹脂組成物を用意した。ドライラミネート法により、バリア層の一方側の表面に、接着剤層(厚さ3μm)を形成する樹脂組成物を塗布し、樹脂組成物の上から、基材層の印刷層側をドライラミネート法で積層した後、エージング処理を実施することにより、基材層/印刷層/接着剤層/バリア層の積層体を作製した。なお、アルミニウム合金箔の両面には、化成処理を施した。アルミニウム合金箔の化成処理は、フェノール樹脂、フッ化クロム化合物、及びリン酸からなる処理液をクロムの塗布量が10mg/m2(乾燥質量)となるように、ロールコート法によりアルミニウム箔の両面に塗布し、焼付けすることにより行った。次に積層体のバリア層の上に、接着層としての無水マレイン酸変性ポリプロピレン(バリア層側に配置、厚さ15μm)と、熱融着性樹脂層としてのランダムポリプロピレン(最内層側に配置、厚さ20μm)を積層することにより、それぞれ、バリア層上に接着層と熱融着性樹脂層を積層させ、基材層/印刷層/接着剤層/バリア層/接着層/熱融着性樹脂層が順に積層された蓄電デバイス用包装材料を得た。得られた蓄電デバイス用包装材料について、実施例1-10及び比較例1-2と同様に剥離強度を測定した結果、2.15N/15mmであった。
(Comparative Example 3)
On a surface of one side of a biaxially stretched nylon film (thickness: 15 μm) as a base material layer, an ink obtained by adding 50% by mass of bismuth oxide to a urethane-based binder resin is applied in a thickness of 0.2 μm to form a printing layer. Was formed. An aluminum alloy foil (thickness: 35 μm) was prepared as a barrier layer. In addition, a resin composition having a urethane-based resin was prepared as a resin composition for forming an adhesive layer for bonding them. A resin composition for forming an adhesive layer (thickness: 3 μm) is applied to one surface of the barrier layer by a dry lamination method, and the printed layer side of the base material layer is dried on the resin composition by a dry lamination method. After lamination, the substrate was subjected to an aging treatment to produce a laminate of a base material layer / printing layer / adhesive layer / barrier layer. Incidentally, a chemical conversion treatment was applied to both surfaces of the aluminum alloy foil. The chemical conversion treatment of the aluminum alloy foil is performed by a roll coating method using a treatment solution comprising a phenol resin, a chromium fluoride compound, and phosphoric acid so that the applied amount of chromium is 10 mg / m 2 (dry mass). And baking. Next, on the barrier layer of the laminate, a maleic anhydride-modified polypropylene (disposed on the barrier layer side, thickness: 15 μm) as an adhesive layer, and a random polypropylene (disposed on the innermost layer side) as a heat-fusible resin layer, (Thickness: 20 μm), the adhesive layer and the heat-fusible resin layer are respectively laminated on the barrier layer, and the substrate layer / print layer / adhesive layer / barrier layer / adhesive layer / heat-fusible A packaging material for an electricity storage device in which resin layers were sequentially laminated was obtained. The peel strength of the obtained packaging material for an electric storage device was measured in the same manner as in Example 1-10 and Comparative Example 1-2. As a result, it was 2.15 N / 15 mm.
(全固体電池への適用評価)
前記の通り、全固体電池は、膨張収縮や加圧拘束などの際に外層表面に摩擦が生じ、従来の印字では剥離しやすい。実施例1~10で得られた蓄電デバイス用包装材料が、全固体電池に好適に使用できるか否かを以下の方法により確認した。AB-301 COLOR FASTNESS RUBBING TESTER(学振型摩擦堅牢度試験機 AB-301 COLOR FASTNESS RUBBING TESTER (TESTER SANGYO CO., LTD.))を使用し、300gの荷重、スチールウールで、基材層表面を10往復させた後、基材層表面を目視確認した。試験速度は、SPEED CONTROL 100(最大速度30cpm×100%=120mm/sに相当)、移動幅は100mm、荷重は300g、サンプルサイズは250mm(MD)×2.5mm(TD)とした。その結果、実施例1~10の蓄電デバイス用包装材料では、印字が剥がれておらず、全固体電池の包装材料として好適に使用できることが確認された。一方、印刷層の積層位置を、基材層の外側(すなわち、蓄電デバイス用包装材料の最外層が印刷層となる)としたこと以外は、比較例3と同様にして作製した蓄電デバイス用包装材料について、実施例1~10と同様にして、全固体電池への適用評価を行ったところ、印刷層が剥離し、全固体電池への適用には適していないことが確認された。
(Evaluation of application to all solid state batteries)
As described above, in the all-solid-state battery, friction occurs on the outer layer surface during expansion / contraction or pressure restraint, and the battery is easily peeled off by conventional printing. The following method was used to confirm whether the packaging materials for power storage devices obtained in Examples 1 to 10 can be suitably used for all-solid-state batteries. Using AB-301 COLOR FASTNESS RUBBING TESTER (AB-301 COLOR FASTNESS RUBBING TESTER (TESTER SANGYO CO., LTD.)) With a 300 g load, steel wool, and a substrate. After 10 reciprocations, the surface of the base material layer was visually checked. The test speed was SPEED CONTROL 100 (corresponding to a maximum speed of 30 cpm × 100% = 120 mm / s), the movement width was 100 mm, the load was 300 g, and the sample size was 250 mm (MD) × 2.5 mm (TD). As a result, it was confirmed that the packaging materials for power storage devices of Examples 1 to 10 did not peel off the printing, and could be suitably used as a packaging material for an all-solid-state battery. On the other hand, except that the lamination position of the printing layer was set to the outside of the base material layer (that is, the outermost layer of the packaging material for an electricity storage device becomes the printing layer), the packaging for the electricity storage device produced in the same manner as in Comparative Example 3 When the material was evaluated for application to an all-solid-state battery in the same manner as in Examples 1 to 10, the printed layer was peeled off, and it was confirmed that the material was not suitable for application to an all-solid-state battery.
1 基材層
2 接着剤層
3 バリア層
4 熱融着性樹脂層
5 接着層
6 表面被覆層
10 蓄電デバイス用包装材料
REFERENCE SIGNS
Claims (12)
蓄電デバイス用包装材料は、少なくとも、基材層、接着剤層、バリア層、及び熱融着性樹脂層をこの順に備える積層体から構成されており、
前記接着剤層は、前記バリア層と接面しており、
前記接着剤層は、レーザ光の照射により画像形成可能とする材料を含む、蓄電デバイス。 At least a positive electrode, a negative electrode, and a power storage device element including an electrolyte are housed in a package made of a power storage device packaging material, a power storage device,
The packaging material for the electricity storage device is at least composed of a laminate including a base layer, an adhesive layer, a barrier layer, and a heat-fusible resin layer in this order,
The adhesive layer is in contact with the barrier layer,
The power storage device, wherein the adhesive layer includes a material that can form an image by irradiation with a laser beam.
前記接着剤層は、前記バリア層と接面しており、
前記接着剤層は、レーザ光の照射により画像形成可能とする材料を含む、蓄電デバイス用包装材料。 At least, a base layer, an adhesive layer, a barrier layer, and a heat-fusible resin layer, which is composed of a laminate including in this order,
The adhesive layer is in contact with the barrier layer,
The packaging material for an electric storage device, wherein the adhesive layer includes a material that enables an image to be formed by irradiation with a laser beam.
前記接着剤層は、前記バリア層と接面しており、
前記接着剤層は、レーザ光の照射により画像形成可能とする材料を含む、
蓄電デバイス用包装材料の製造方法。 At least, a step of laminating the base material layer, the adhesive layer, the barrier layer, and the heat-fusible resin layer in this order,
The adhesive layer is in contact with the barrier layer,
The adhesive layer includes a material that enables image formation by irradiation with laser light,
A method for producing a packaging material for a power storage device.
前記収容工程の前及び後のいずれか一方において、前記接着剤層にレーザ光を照射して、画像を形成する工程と、
を備える、蓄電デバイスの製造方法。 A housing step of housing at least a positive electrode, a negative electrode, and a power storage device element including an electrolyte in a package made of the power storage device packaging material according to claim 9,
Before or after the accommodation step, irradiating the adhesive layer with a laser beam to form an image,
A method for manufacturing a power storage device, comprising:
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| WO2022153965A1 (en) * | 2021-01-18 | 2022-07-21 | 東洋紡株式会社 | Laser-printed packaging body |
| WO2022196397A1 (en) * | 2021-03-17 | 2022-09-22 | 東洋紡株式会社 | Laser-printed laminate display body |
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