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WO2020042870A1 - Plating solution production and regeneration process and device for insoluble anode acid copper electroplating - Google Patents

Plating solution production and regeneration process and device for insoluble anode acid copper electroplating Download PDF

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Publication number
WO2020042870A1
WO2020042870A1 PCT/CN2019/099192 CN2019099192W WO2020042870A1 WO 2020042870 A1 WO2020042870 A1 WO 2020042870A1 CN 2019099192 W CN2019099192 W CN 2019099192W WO 2020042870 A1 WO2020042870 A1 WO 2020042870A1
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electrolytic
plating
anode
cathode
acidity
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French (fr)
Chinese (zh)
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叶涛
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Priority to CN201980055803.8A priority Critical patent/CN112714803B/en
Priority to TW108130113A priority patent/TWI707067B/en
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D21/00Processes for servicing or operating cells for electrolytic coating
    • C25D21/16Regeneration of process solutions
    • C25D21/18Regeneration of process solutions of electrolytes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Definitions

  • the invention belongs to the technical field of acid copper electroplating, and particularly relates to a method and a device for producing a plating solution or a plating rehydration solution in an insoluble anode acid copper plating process.
  • Electroplating is the process of plating a thin layer of other metal or alloy on the metal surface by using the principle of an electrolytic cell.
  • the existing acid copper sulfate electroplating copper process can be mainly divided into two processes: soluble anode and insoluble anode.
  • Soluble anodized copper electroplating refers to the type of process in which the anode will gradually dissolve during the electrochemical reaction of electroplating.
  • a common soluble anode material is phosphor copper.
  • copper ions in the plating solution are reduced to metallic copper on the surface of the cathode plating to achieve electroplating, and the copper ions in the plating solution are continuously consumed; at the same time, the copper metal on the phosphorous copper as the anode is dissolved into copper ions. Thereby, the copper ion of the plating solution is supplemented.
  • phosphorous copper is used instead of metallic copper as the soluble anode.
  • the reason is that the surface of the metallic copper anode is easily oxidized by the oxidizing substance in the plating solution to copper oxide or cuprous oxide during the electroplating process, resulting in metal.
  • the dissolution speed of the copper anode is not uniform, which causes the composition of the plating solution to be unstable, which in turn affects the quality of the plating.
  • phosphorous copper as a soluble anode can improve the defect of uneven anode dissolution speed to a certain extent, when using a phosphorous copper anode, the problem of unstable anode quality caused by anodic polarization and uneven current distribution is easy to occur; another On the one hand, phosphorous copper is relatively expensive. During its production and use, toxic phosphorus-containing wastewater is generated, which enters the human body and is extremely harmful to the liver and other organs. In order to achieve the wastewater discharge target, it is necessary to increase the cost of electroplating waste liquid treatment.
  • insoluble anodized copper electroplating process is just the opposite, which refers to the electroplating process in which the anode does not occur or a small amount of dissolution occurs during the electroplating reaction.
  • Common insoluble anodes are titanium, conductive graphite, platinum and lead alloys coated with precious metal oxides.
  • the first common acidic copper plating process using insoluble anodes uses an aqueous solution of copper sulfate and sulfuric acid as the plating solution.
  • Water reacts at the anode to generate hydrogen ions and oxygen. Copper ions in the plating solution are reduced to metal at the cathode. copper.
  • the sulfuric acid concentration in the electroplating solution is getting higher and higher. Therefore, during the electroplating process, copper oxide needs to be continuously added. On the one hand, it reacts with the sulfuric acid in the electroplating solution to supplement the copper ions lost in the electroplating solution.
  • the equivalent amount of sulfuric acid is correspondingly consumed to suppress the continuous increase of sulfuric acid concentration in the plating solution.
  • Another common acid copper plating process using an insoluble anode is to add iron ions on the basis of a plating solution whose main component is copper sulfate and an aqueous sulfuric acid solution.
  • the electrochemical reaction on the anode is the oxidation of divalent iron ions to trivalent iron ions. Copper ions are reduced to metallic copper at the cathode.
  • the ferrous ion is used to continuously corrode the copper metal outside the electroplating system to supplement the copper ion concentration of the electroplating solution.
  • This process can reduce the amount of oxygen dissolved in the plating solution, and avoid the problem of degradation of the plating quality caused by oxygen.
  • the metal copper on the cathode plating is etched back, which destroys the formed plating layer, and then affects the plating quality.
  • the first object of the present invention is to provide a method for producing a plating solution or a plating rehydration solution in an insoluble anode acid copper plating process.
  • the production method has low cost, and the prepared solution can be used as a plating solution or a plating rehydration solution or a finished sulfuric acid. Copper solution to suit many different needs.
  • a second object of the present invention is to provide a device for realizing the production method of a plating solution or a plating rehydration solution suitable for the above-mentioned insoluble anode acid copper plating process.
  • a method for producing a plating solution or a plating rehydration solution in an insoluble anode acid copper plating process includes the following steps:
  • An electrolytic cell is provided, and the electrolytic cell is separated into an electrolytic anode region and an electrolytic cathode region by using an electrolytic cell membrane, and the electrolytic cell membrane is used to prevent cations from passing through to prevent the cations from passing between the electrolytic anode region and the electrolytic cathode region.
  • the anolyte is composed of an aqueous solution of at least one of sulfuric acid and copper sulfate, and the composition in terms of mass percentage is:
  • the rest is water, and the total mass percentage of the solute in the anolyte is not less than 0.03%;
  • a metal electrode containing a copper element is used as an electrolytic anode, and the electrolytic anode is immersed in the anolyte; a conductor is used as an electrolytic cathode, and the electrolytic cathode is immersed in the cathode electrolysis Liquid
  • an electroplating solution or electroplating rehydration solution suitable for insoluble anode acid copper electroplating is separately produced to provide a plating solution required for the production of insoluble anode acid copper electroplating, and / or by adding the electroplating liquid in the electroplated copper production in a timely manner.
  • the method of electroplating to maintain the concentration of copper ions in the electroplating solution that can continuously plate copper can not only ensure good electroplating quality, but also simple operation, without using complicated and large equipment, and without expensive chemicals as raw materials.
  • the cost of electroplated copper is reduced, which significantly improves the processability and cost performance of the electroplated copper production.
  • the role of the electrolytic cell membrane in step (1) of the present invention is to prevent cations from passing through, so as to prevent free exchange of cations between the electrolytic anode region and the electrolytic cathode region, and at the same time, allow the charge to be electrolyzed in the electrolysis process during the electrolysis.
  • a transition is made between the anode region and the electrolytic cathode region.
  • the electrolytic cell membrane may use an anion exchange membrane and / or a bipolar membrane.
  • the catholyte is composed of an aqueous solution of at least one of sulfuric acid, sulfate, carbonic acid, and an inorganic base, and the total mass percentage of the solute in the catholyte is 0.1 to 40%. At least one of said catholytes contains sulfuric acid.
  • the catholyte is water or an aqueous solution of an electrolyte
  • the electrolyte may be any electrolyte
  • the anolyte needs to contain sulfuric acid.
  • the anolyte prepared in step (2) of the present invention may be prepared by using component raw materials, or it may be a plating solution derived from an insoluble anode acid copper electroplating process production line.
  • the copper ion concentration in the anolyte can reach different predetermined values, so that solutions for different uses such as electroplating solution, electroplating rehydration solution or finished copper sulfate solution can be obtained:
  • the predetermined value is equal to the concentration of copper ions in the plating solution required on the insoluble anode acid copper electroplating process production line.
  • the obtained solution can be directly used as the initial plating solution for the insoluble anode acid copper electroplating process, or it can be used as a plating rehydration solution. Add directly to the plating solution during the plating process to quickly replenish the copper ions lost during the plating process;
  • the predetermined value is any value other than zero, and the obtained solution can be used as one of the raw materials for the initial plating solution for the preparation of the insoluble anode acid copper plating process;
  • the predetermined value is greater than the concentration of copper ions in the plating solution required on the insoluble anode acid copper electroplating process production line.
  • the resulting solution can be directly added to the plating solution as a plating replenishment during the plating process to quickly supplement the plating process. Lost copper ions;
  • the predetermined value is equal to the concentration of copper ions in the finished copper sulfate solution, and the obtained solution can be used as a finished copper sulfate solution.
  • the working principle of the present invention In the electrolytic cell, the metal copper on the anode becomes copper ions and dissolves in the anolyte, and the hydrogen ions on the cathode become hydrogen to escape the electrolytic cell.
  • the specific electrochemical reaction that occurs is as follows :
  • hydroxide ions and / or carbonate ions in the catholyte and / or inorganic base anions in the catholyte can enter the electrolytic anode through the anion exchange membrane.
  • the zone is combined with hydrogen ions in the anolyte to generate water to consume sulfuric acid in the anolyte.
  • the sulfate radical originally belonging to the sulfuric acid in the anolyte and the anode electrochemically generated copper ions form copper sulfate.
  • the hydroxide ions generated by the cathode electrochemical reaction combine with the hydrogen ions in the catholyte to generate water to consume the sulfuric acid in the catholyte.
  • the catholyte originally belongs to the sulfate ion of sulfuric acid. Copper sulfate can be formed by anion exchange membrane entering the electrolytic anode area and the copper ions electrochemically generated by the anode.
  • the preparation of the anolyte can also use water as the electrolyte first, and then apply an electrolytic voltage higher than the working setting
  • the electrolysis is performed by passing the sulfate in the catholyte through the anion exchange membrane and the copper ions generated on the anode to form a copper sulfate electrolyte. Because water itself has a weaker ionization capacity, ion transfer can also occur at higher electrolytic voltages to achieve electrochemical reactions.
  • the bipolar membrane is a special ion exchange membrane, it is a negative and positive composite membrane made of a cation exchange membrane and an anion exchange membrane.
  • anion and cation exchange water (H 2 O) between the composite layer film dissociate into hydrogen ions (H +) and hydroxide ions (OH -), respectively by an anion exchange membrane and the cation exchange membrane, as H + and OH - ions.
  • H + hydrogen ions
  • OH - hydroxide ions
  • the present invention adopts a bipolar membrane as an electrolytic cell diaphragm
  • the characteristics of the bipolar membrane that can be hydrolyzed to H + and OH - under the action of a direct-current electric field can be used directly as water as a catholyte.
  • You can also use the electrolytic solution of the electrolyte as the catholyte, which can effectively improve the electrical efficiency and reduce the electrolytic voltage. Because the solutions on both sides of the bipolar membrane are not connected, the selected electrolyte can be dissolved in water to generate ions. There is no limit.
  • the sulfate in the catholyte according to the present invention is a strong electrolyte salt of sulfuric acid, that is, a water-soluble sulfate, including potassium sulfate, sodium sulfate, copper sulfate, iron sulfate, aluminum sulfate, ferrous sulfate, titanium sulfate, and ammonium sulfate.
  • a water-soluble sulfate including potassium sulfate, sodium sulfate, copper sulfate, iron sulfate, aluminum sulfate, ferrous sulfate, titanium sulfate, and ammonium sulfate.
  • cadmium sulfate, magnesium sulfate, manganese sulfate, potassium hydrogen sulfate, sodium hydrogen sulfate, nickel sulfate, and zinc sulfate and there is no limitation on the ratio of various sulfates.
  • the inorganic base according to the present invention has at least one of hydroxide, carbonate and bicarbonate, including sodium hydroxide, potassium hydroxide, ammonium hydroxide, sodium carbonate, sodium hydrogen carbonate, potassium carbonate, and hydrogen carbonate.
  • hydroxide, carbonate and bicarbonate including sodium hydroxide, potassium hydroxide, ammonium hydroxide, sodium carbonate, sodium hydrogen carbonate, potassium carbonate, and hydrogen carbonate.
  • potassium, ammonium carbonate, and ammonium bicarbonate, and the ratio of various inorganic bases are not limited.
  • the electrolytic cathode is an acid- and alkali-resistant conductive body, and is preferably composed of a metal and / or graphite.
  • the metal may be titanium, platinum, gold, silver, copper, or iron. Any of the above, or an alloy containing at least one of the above metals, may be a bare metal, or a metal electrode coated with an electrode coating or an inert metal on the surface, or stainless steel, the inert metal Including but not limited to platinum and gold, the inert metals that can be used when the catholyte does not contain sulfuric acid also include titanium and silver.
  • the electrolytic anode according to the present invention contains other metallic elements and / or insoluble impurities other than copper, it can still achieve the purpose of electrolytically generating copper sulfate. However, it may cause other metal ion impurities and / or insoluble solid impurities in the anolyte obtained from the electrolysis. When it is used as a plating solution or a plating replenisher for electroplating, it may cause power consumption and the plating layer to contain metals other than copper. Impurities, problems such as uneven and uneven plating, affect production efficiency or plating quality. At this time, it is usually necessary to increase filtration or other means to reduce impurities in the resulting anolyte to ensure that it can achieve better plating quality when used in electroplating.
  • the electrolytic anode used contains other metallic elements and / or insoluble impurities, the less the better, the copper anode is preferred for the electrolytic anode in the present invention.
  • the present invention is associated with an insoluble anode acid copper electroplating process production line, and adjusts the electrolytic current of step (5) according to the present invention according to the dynamic change of process parameters on the insoluble anode acid copper electroplating process production line.
  • control the turning on or off of the electrolytic power source of the present invention or dynamically change the process parameters of the electrolytic process in step (5) of the present invention, or adjust the size of the plating current on the insoluble anode acid copper electroplating process production line, or Control the turning on / off of the electroplating power supply on the insoluble anode acid copper electroplating process production line, so that the process parameters of the plating rehydration obtained by the present invention can be matched with the process parameters of the insoluble anode acid copper electroplating process production line, or can make the production line
  • the copper ions in the electroplating solution can be replenished in time.
  • the process parameters include copper ion concentration, sulfuric acid concentration, working time, and workload.
  • the present invention when the present invention is associated with an insoluble anodic acid copper electroplating process production line, that is, the anolyte according to the present invention is directly derived from the insoluble anodic acid copper electroplating process production line and / Or electroplating waste liquid, after the step (5) turns on the electrolytic power to start the electrolytic reaction, the copper ion concentration of the anolyte and / or the copper ion concentration of the plating solution on the insoluble anode acid copper electroplating process line of the present invention is performed Detect and adjust the size of the electrolytic current and / or the plating current on the production line according to the detection result, or turn on / off the electrolytic power and / or the plating power on the production line according to the present invention.
  • the specific operations are as follows:
  • the copper ion concentration of the anolyte and / or the plating solution on the production line of the present invention is less than or equal to a set value, increase the electrolytic current or turn on the electrolytic power to promote the electrolytic reaction of the present invention and / or reduce the The plating current is used to reduce the copper ion consumption rate of the plating solution, until the copper ion concentration of the anolyte and / or the copper ion concentration of the plating solution on the production line is restored to the set value, the electrolytic current is reduced or shut down Electrolytic power, and / or increased plating current.
  • the copper ion concentration of the anolyte and / or the plating solution on the production line it can be detected indirectly by detecting the specific gravity value and / or the photoelectric colorimetric value and / or the redox potential of the anolyte.
  • the copper ion concentration of the anolyte and / or the copper ion concentration of the plating solution The greater the specific gravity of the measured anolyte and / or the plating solution on the production line, or the darker the color, or the higher the redox potential, the higher the concentration of copper ions.
  • the concentration of sulfuric acid and / or sulfate and / or carbonic acid and / or inorganic alkali in the catholyte is detected. And adding sulfuric acid and / or sulfate and / or water and / or carbon dioxide to the electrolytic cathode area according to the detection result, so as to adjust the sulfuric acid and / or sulfate and / or carbonic acid and / or inorganic in the catholyte
  • the concentration of alkali is maintained within the set value:
  • sulfuric acid and / or sulfate and / or carbonic acid and / or carbonate or bicarbonate inorganic base concentration in the catholyte is less than or equal to a set value
  • sulfuric acid or Its aqueous solution and / or sulfate or its aqueous solution and / or carbon dioxide or when the concentration of the catholyte due to evaporation of water is greater than or equal to a set value
  • water is added to the electrolytic cathode area until the cathode is electrolyzed
  • the concentration of sulfuric acid and / or sulfate and / or inorganic base of the liquid returns to the set value.
  • the sulfuric acid concentration of the catholyte can be indirectly detected by detecting the acidity value and / or specific gravity value of the catholyte;
  • the pH and / or specific gravity of the catholyte can be used to indirectly detect the sulfate and / or carbonic acid and / or of the catholyte Inorganic alkali concentration; in the process of detecting the concentration of the inorganic alkali and / or carbonic acid in the carbonic acid and / or bicarbonate of the catholyte, the carbonation of the catholyte can be detected indirectly by detecting the electrolytic cell pressure of the present invention.
  • Base and / or bicarbonate inorganic base component and / or carbonic acid are examples of the electrolytic cell pressure of the present invention.
  • the separator is an anion exchange membrane
  • the electrolytic reaction proceeds, part of the carbonate and / or Bicarbonate ions enter the electrolytic anode zone through the diaphragm and react with hydrogen ions in the anolyte to generate water and carbon dioxide.
  • the pH of the catholyte also rises due to the increase in hydroxide ion concentration As the concentration of hydroxide ions in the catholyte increases, the proportion of hydroxides in the anions passing through the anion exchange membrane becomes larger and larger.
  • the present invention passes oxygen into the anolyte, and the oxygen may be derived from the oxygen generated at the electrolytic anode and / or an external oxygen source and / or air.
  • the purpose of passing oxygen into the anolyte is to accelerate the increase of the copper ion concentration in the anolyte.
  • the principle is that oxygen oxidizes part of the metal copper in the electrolytic anode to copper oxide, and the generated copper oxide and sulfuric acid The reaction produces copper sulfate, which does not affect the progress of the electrolytic reaction while increasing the copper ion concentration.
  • the more oxygen is passed in the faster the copper ion concentration increases, so the oxygen inflow is not particularly limited.
  • the electrolytic anode according to the present invention contains copper oxide. Similar to the above principle, the copper oxide in the electrolytic anode reacts with sulfuric acid to generate copper sulfate, which accelerates the increase of the copper ion concentration in the anolyte.
  • an insoluble electrolytic anode may be provided at the bottom of the electrolytic anode area.
  • metallic copper sink to the bottom of the electrolytic anode region will fall electrolytic insoluble anode surface
  • metallic copper is directly subjected to the insoluble anode current electrolytic reaction takes place, Cu-2e - ⁇ Cu 2+ , whereby a solid The copper sludge is converted into copper ions and dissolved in the anolyte.
  • the insoluble anode electrolytic oxygen generation reaction will occur, 2H 2 O + 2e - ⁇ O 2 + 4H +, to reach in the anolyte
  • the conductor is resistant to sulfuric acid or copper sulfate during the electrolytic process, it can be used as the insoluble electrolytic anode, such as common titanium coated with precious metal oxides, conductive graphite, platinum, gold, metals plated with platinum or gold, etc.
  • Electrolytic anode As long as the conductor is resistant to sulfuric acid or copper sulfate during the electrolytic process, it can be used as the insoluble electrolytic anode, such as common titanium coated with precious metal oxides, conductive graphite, platinum, gold, metals plated with platinum or gold, etc. Electrolytic anode.
  • the electrolytic current of the electrolytic anode is higher than the electrolytic current of the insoluble electrolytic anode at the bottom of the electrolytic anode region, so as to reduce unnecessary power consumption when there is little or no metallic copper falling on the surface of the insoluble electrolytic anode.
  • the anolyte having a copper ion concentration higher than that of the plating solution is added to the plating tank on the production line by detecting the copper ion concentration and / or acid concentration in the plating solution and / or according to the time setting.
  • the concentration of copper ions in the plating solution can be correspondingly reflected by its specific gravity value and / or redox potential value and / or colorimetric value, and the acid concentration in the plating solution can be correspondingly reflected by its acidity value and / or pH value. .
  • the electroplating tank on the production line and / or the electrolytic anode area and / or the electrolytic cathode area of the present invention by monitoring the liquid level of the electroplating tank on the production line and / or the electrolytic anode area and / or the electrolytic cathode area of the present invention, the electroplating tank on the production line and / or the electrolytic anode area of the present invention and / Or add electrolytic water to the cathode area of the electrolyte or the corresponding plating solution or the aqueous solution of the components contained in the electrolyte.
  • the separator may also use two layers of anion exchange membranes, or when a bipolar membrane is used as the separator, the separator may be formed by a double layer A combination of a polar membrane and an anion exchange membrane, wherein the anion exchange membrane is located on the side of the anion exchange membrane in the bipolar membrane, the two anion exchange membranes or a bipolar membrane and a
  • the combination of two anion exchange membranes allows an electrolytic buffer zone to be formed between the electrolytic anode region and the electrolytic cathode region to prevent hydroxide ions generated on the electrolytic cathode and / or anions of the original inorganic base of the catholyte from passing through.
  • the anion exchange membrane is in contact with the copper ions of the anolyte, or the hydroxide ions generated on the bipolar membrane are in direct contact with the copper ions of the anolyte, thereby preventing the diaphragm from being easily blocked by the generated copper slurries without this electrolytic buffer.
  • the electrolytic buffer contains a buffer electrolyte, and the buffer electrolyte is an aqueous solution containing no copper ions but containing sulfuric acid.
  • the reason that the electrolytic buffer is not provided in the electrolytic cell is likely to cause the copper mud to block the diaphragm.
  • the diaphragm uses an anion exchange membrane and the catholyte is neutral or alkaline, hydroxide ions and / or The anion of the original inorganic base of the catholyte can enter the electrolytic anode region through the anion exchange membrane; when the membrane is a bipolar membrane, hydroxide ions generated on the bipolar membrane will directly enter the electrolytic anode region.
  • the hydroxide ion or the anion of the inorganic base Once the hydroxide ion or the anion of the inorganic base enters the electrolytic anode zone, it will react with copper ions and generate copper sludge such as copper hydroxide on the separator, thereby accumulating copper sludge and causing the diaphragm to be blocked, affecting the progress of the electrolytic reaction.
  • the diaphragm When the diaphragm is blocked by the copper mud in a large area, the diaphragm must be replaced. It can be seen that the problem of clogging the diaphragm with copper sludge will cause the service life of the diaphragm to decrease and increase production costs virtually.
  • an electrolytic buffer is provided between the electrolytic anode area and the electrolytic cathode area, so that hydroxide ions and / or anions of inorganic bases react with sulfuric acid in the buffer electrolyte before entering the electrolytic anode area.
  • the separator is a combination of a bipolar membrane and an anion exchange membrane and the anion exchange membrane is on the side of the anion exchange membrane in the bipolar membrane
  • the buffer electrolyte is free of free hydrogen
  • the ionic aqueous solution can also achieve the purpose of the present invention, that is, it can still produce electroplating rehydration, etc., but it can not play the role of the electrolytic buffer, that is, there may still be the phenomenon that the copper mud blocks the diaphragm. This is because the buffer electrolyte does not contain free hydrogen ions.
  • the hydroxide ions generated on the bipolar membrane cannot be consumed in the electrolytic buffer, and will continue to enter the electrolytic anode area through the anion exchange membrane.
  • the copper ions react and form copper sludge deposits such as copper hydroxide on the anion exchange membrane.
  • the pH value and / or the acidity value and / or the specific gravity value of the buffer electrolyte are detected, and the buffer electrolyte is electrolyzed according to the detection result.
  • the present invention can further make the following improvements:
  • the present invention is connected to the electroplated copper production line and combined into a whole production, that is, the electrolytic cell and the solution in the electroplating production line of the present invention form a controllable circulating flow system, and the preferred method is in the electroplated copper production process.
  • the anode After detecting that the anolyte in the electrolytic cell of the present invention reaches or exceeds a set value, and the plating solution on the electroplating production line needs to supplement the copper ion content, the anode can be electrolyzed by the related equipment control
  • the electrolyte is directly added to the plating tank, and at the same time, a medium amount of the plating solution is transferred to the electrolytic anode region of the electrolytic cell of the present invention as an anolyte to increase the copper ion concentration, thus forming a recycling cycle for electroplating and electrolytic regeneration. system.
  • the electrolytic cell membrane uses an anion exchange membrane
  • the catholyte contains sulfate
  • the electrolytic reaction proceeds
  • the sulfate ion in the catholyte will pass through the anion exchange membrane and enter the electrolytic anode zone, resulting in a continuous decrease in the sulfate ion concentration in the catholyte, and the sulfate ion concentration in the anolyte Keep rising.
  • the reduction of sulfate ions in the catholyte means the reduction of conductive ions, which increases the resistance of the electrolyte and further reduces the electrical efficiency. To avoid this, it is necessary to supplement the sulfate ion in the catholyte. At this time, if the method of directly adding sulfuric acid / sulfate to the catholyte is used to supplement the number of sulfate ions, the total amount of sulfate ions in the entire electrolysis and electroplating system will be increased, thereby destroying the overall balance of the electrolysis and electroplating reactions.
  • an acidity balance cathode area is separated in the electrolytic anode area, and the acidity balance cathode area faces the electrolytic cathode area using a separator as a separator.
  • the acidity-balanced cathode region contains acidity-balanced catholyte.
  • the acidity-balanced catholyte is an inorganic alkaline aqueous solution with a mass percentage of 0.5 to 35%; when the acidity When a bipolar membrane is used as the separator in the balanced cathode region, the acidity balanced catholyte is an aqueous solution of water and / or electrolyte in a mass percentage; the acidity balanced electrolysis system includes an acidity balanced cathode region disposed in the acidity balanced cathode region.
  • the acidity balanced anode and the acidity balanced cathode are both insoluble electrodes, preferably composed of metal and / or graphite.
  • the metal surface of the insoluble electrode may be covered with a protective coating or an inert metal, and the metal is preferably titanium or platinum.
  • the inert metal includes, but is not limited to, platinum and gold
  • the solution contacted by the acidity balance electrode does not contain Inert metals that can be used in sulfuric acid include titanium and silver.
  • the acidity balance electrolysis system will cause the water in the electrolytic solution of the present invention to undergo an electrolytic reaction, generate hydrogen at the acidity balance cathode, and generate oxygen and hydrogen ions at the acidity balance anode.
  • Sulfate ions in the anolyte are affected by the electric field gravity of the acidity balance anode and pass through the anion exchange membrane into the electrolytic cathode area, and combine with hydrogen ions generated by water electrolysis to form sulfuric acid, thereby improving the sulfate of the catholyte concentration.
  • the catholyte can also be prepared by preparing the anolyte and adding it to the electrolytic cell.
  • the cathode electrolysis zone first uses water as the electrolyte, and then applies an acid equilibrium electrolysis voltage higher than the working balance to the acid balance electrolysis system for electrolysis, so that the sulfate in the anolyte passes through the anion exchange membrane and the acidity balance anode to produce The hydrogen ions form sulfuric acid to complete. Because water itself has a weaker ionization capacity, ion transfer can also occur at higher electrolytic voltages to achieve electrochemical reactions.
  • the present invention can also detect the concentration of the inorganic base of the acidity-balanced catholyte and perform inorganic alkali and / or the acidity-balanced catholyte according to the detection result. Carbon dioxide is added or the acidity balance catholyte is replaced with a new one.
  • the diaphragm of the acidity balance cathode area uses a bipolar membrane, the liquid level of the acidity balance catholyte can be detected and the acidity balance can be adjusted according to the detection result. Add catholyte to water, or replace the catholyte with a new acidity balance:
  • the diaphragm of the acidity balanced cathode region uses an anion membrane and the concentration of the inorganic base in the acidity balanced catholyte is lower than the initial value, an inorganic base and / or carbon dioxide is added to the acidity balanced catholyte until the acidity is balanced.
  • the concentration of each component in the catholyte is restored to the initial value, or the catholyte is replaced with a new acidity balance.
  • the detection of the concentration of the inorganic alkali in the acidity-balanced catholyte can also be reflected correspondingly by detecting the pH value and / or the acidity value and / or the specific gravity value of the acidity-balanced catholyte.
  • the invention relates to a production device for an insoluble anode acid copper plating electroplating bath or a plating rehydration process, which is characterized in that it includes an electrolytic device, which is mainly composed of an electrolytic cell, an electrolytic anode, an electrolytic cathode, and an electrolytic power source. And the electrolytic cathode are respectively connected to a positive electrode and a negative electrode of the electrolytic power source, wherein:
  • the electrolytic cell is provided with an electrolytic cell membrane, and the electrolytic cell is divided into an electrolytic anode region and an electrolytic cathode region, and the electrolytic anode region and the electrolytic cathode region are respectively used for containing an anolyte and a catholyte;
  • the electrolytic anode is a soluble electrolytic anode, the electrolytic anode contains a copper element (corresponding to a method main item), and the electrolytic anode is disposed in the electrolytic anode area, and the Copper electrolysis is copper ions, used to increase the copper ion concentration in the anolyte;
  • the electrolytic cathode is a conductor, and the electrolytic cathode is disposed in the electrolytic cathode region.
  • the present invention can further improve the following:
  • the present invention can add a current regulator to the electrolytic power supply, or use the current regulator that comes with the power supply itself to adjust the output current of the electrolytic power supply, or control the on / off of the electrolytic power supply.
  • the output current of the electrolytic power supply can affect the rate of increase of the copper ion concentration in the anolyte during the electrolytic reaction. The larger the output current, the faster the increase of the copper ion concentration; otherwise, the smaller the output current, the copper ion concentration The slower the rate of increase.
  • Connect the current regulator to the detection device of the electrolyte or plating solution and set the set value of the relevant detection index which can automatically control the current regulator pair according to the dynamic index detected by the detection device for the electrolyte or plating solution in real time. Regulating operation of output current of electrolytic power supply.
  • the electrolytic cell membrane according to the present invention uses an anion exchange membrane and / or a bipolar membrane.
  • the electrolytic anode containing copper element according to the present invention may be an electrolytic anode containing metallic copper, or an electrolytic anode containing both metallic copper and copper oxide.
  • an electrolytic solution stirring device may be added to the electrolytic anode area and / or the electrolytic cathode area; the electrolytic solution stirring device may use the electrolyte reflux liquid to stir. Any one of the agitating device, a blade stirring device, and a pneumatic stirring device, or any combination thereof.
  • the electrolyte reflux liquid stirring device includes a liquid outlet pipe, a pump, and a return pipe. A device in which an electrolyte is passed into a gas to cause the electrolyte to flow.
  • the invention can also provide a hydrogen efflux system above the electrolytic cathode area, which is used to suck the hydrogen generated by the electrolytic reaction in the electrolytic cathode area to avoid the safety hazard caused by the accumulation of hydrogen.
  • the hydrogen exhaust system can be a general exhaust system or a simple exhaust pipe.
  • the electrolytic anode region according to the present invention is connected to the electroplating tank of the insoluble anode acid copper electroplating process by pipes, so that when the copper ion concentration of the anolyte reaches a predetermined value, or When the copper ion concentration of the plating solution is lower than the set value of the insoluble anodic acid copper electroplating process, the anolyte can be directly added as a plating solution to a plating bath of the insoluble anodic acid copper electroplating process, or the electroplating The plating solution in the tank flows into the electrolytic anode region.
  • the electrolytic anode area is connected to the electroplating tank through a pump and a pipe and / or an overflow port, and a diaphragm and / or a filtering device is provided at the place where the electrolytic anode area is connected to the electroplating tank, in order to remove the plating solution and / Or copper sludge that may be present in the electrolyte and / or impurities brought during the use of the electrode.
  • a level gauge, a hydrometer, an acidity meter, a redox potentiometer, and a photoelectric colorimeter are provided in the plating tank on the production line and / or the electrolytic anode area and / or the electrolytic cathode area according to the present invention.
  • one or more detection devices in the pH meter to detect corresponding parameters in the plating bath and / or the anolyte and / or catholyte of the present invention in the plating bath.
  • the electrolytic solution detection device is connected to an automatic feeding controller, and the automatic feeding controller can be based on time and / or the detection result of the plating solution and / or the electrolytic solution detection device and / or the present invention.
  • Control of the electrolytic cell pressure by adding an anolyte to the electroplating solution, and / or adding an electroplating solution and / or raw materials and / or water to the anolyte, and / or electrolyzing to the cathode Add raw materials and / or carbon dioxide and / or water to the solution.
  • the diaphragm uses two layers of anion exchange membrane or a combined diaphragm composed of a bipolar membrane and a layer of anion exchange membrane in the electrolytic anode region and the electrolytic cathode region.
  • An electrolytic buffer is separated from the electrolytic buffer.
  • the electrolytic buffer contains a copper ion-free and sulfuric acid-containing aqueous solution as an electrolytic buffer.
  • a stirring device and / or a buffer detection device may be provided in the electrolytic buffer zone.
  • the buffer detection device includes one or more of a pH meter, an acidity meter, and a hydrometer, and is used for measuring
  • the buffer solution in the electrolytic buffer described above is used to detect one or more indicators.
  • the buffer detection device can be further connected to an automatic feeding controller, and the automatic feeding controller can control the supplementation of sulfuric acid and / or the electrolytic buffer according to the detection result of the buffer detection device. Or a solution containing sulfuric acid.
  • an acidity balanced cathode region is separated in the electrolytic anode region, and the acidity
  • the balance cathode area faces the electrolytic cathode area using an anion exchange membrane as a partition, and an acidity balance electrolysis system is provided at the same time, so that during the electroplating production, the electrolytic cell of the present invention is connected with the electroplating tank on the production line to form a circulating flow system.
  • the concentration of sulfate ions in the catholyte is increased, while maintaining the stability of the electrolyte components , Reduce the resistance of the electrolyte.
  • the acidity balance electrolysis system is mainly composed of the acidity balance cathode area, an acidity balance cathode provided in the acidity balance cathode area, and an acidity balance anode provided in the electrolytic cathode area, and an acidity balance
  • the power source is composed of the acidity balanced cathode and the acidity balanced anode, which are respectively connected to the negative electrode and the positive electrode of the acidity balanced power source.
  • a plurality of detection devices such as a stirring device and / or a pH meter and / or an acidity meter and / or a specific gravity meter may be further provided for the acidity-balanced cathode.
  • the acidity balance catholyte in the zone is tested for one or more indicators.
  • a supplementary liquid addition tank and / or a carbon dioxide source, and an automatic feeding controller may be further added, wherein the supplementary liquid addition tank and the acidity are added.
  • the balance cathode area pipeline is connected and a supplementary liquid pump is provided on the pipeline.
  • the carbon dioxide source is connected to the acidity balance cathode area pipeline and a gas valve is provided on the pipeline between the two to control the flow of carbon dioxide gas.
  • the automatic feeding controller is respectively connected to the detection device in the acidity balance cathode zone, a make-up liquid pump and / or a carbon dioxide source gas valve, and controls the supplement according to the detection result of the detection device
  • the flow of the liquid pump and / or the carbon dioxide source gas valve is either on / off.
  • a hydrometer and / or an acidity meter and / or a pH meter may be provided in the electrolytic cathode region, and the acidity balance may be controlled according to the detection results of the hydrometer and / or the acidity meter and / or the pH meter.
  • the power and / or electrolytic power is either on or off.
  • the present invention has the following beneficial effects:
  • the present invention provides a plating solution required for the production of insoluble anode acid copper electroplating by separately producing a plating solution or a plating rehydration solution suitable for the insoluble anode acid copper electroplating process, and / or by providing the electroplating in the electroplated copper production in a timely manner.
  • the method of adding electroplating liquid to maintain the concentration of copper ions in the electroplating solution that can sustain copper plating can not only ensure good electroplating quality, but also simple operation, without using complicated and large equipment, and without expensive chemicals as raw materials.
  • the cost of the electroplated copper is reduced, thereby overcoming the shortcomings of the prior art, and significantly improving the processability and cost performance of the electroplated copper production, which is conducive to implementation and application in actual production;
  • the present invention can also produce an initial electroplating bath or produce an electroplating bath.
  • Raw materials can also produce finished copper sulfate solution for direct sale, with various uses;
  • the present invention can be connected with the insoluble anode acid copper electroplating process production line to form a plating and electrolytic regeneration recycling system.
  • the produced plating rehydration liquid is controlled according to the process requirements and real-time conditions of the insoluble anode acid copper electroplating process production line.
  • the addition amount can automatically control the copper ion replenishing speed in the plating solution, thereby ensuring that the plating can obtain a high-quality copper layer;
  • an electrolytic buffer zone can be provided between the electrolytic anode region and the electrolytic cathode region of the electrolytic reaction, thereby avoiding the problem that the copper sludge is generated on the diaphragm and causing the diaphragm to be blocked, thereby improving the service life of the diaphragm;
  • the sulfate ion in the catholyte can be increased without increasing the total sulfate ion concentration in the electrolyte. Increased concentration reduces the resistance of the electrolyte while maintaining the stability of the electrolyte components;
  • the parameters of the electrolyte of the present invention or / and the plating solution on the production line can be tested, and the plating or / and The size of the electrolytic current of the invention, or the control of the electroplating on the production line, and / or the turning on or off of the electrolytic power source of the invention, enables the electrolytic production of the plating rehydration solution of the invention and the insoluble anode acid copper electroplating process production line to achieve a continuous, Stable plating production.
  • FIG. 1 is a schematic diagram of a production apparatus for a plating solution or a plating rehydration solution in an insoluble anode acid copper plating process according to Examples 1-2 and 13-14 of the present invention.
  • FIG. 2 is a schematic diagram of an electroplating and electrolytic regeneration recycling system for the insoluble anode acid copper electroplating process in Examples 3 and 17 of the present invention.
  • FIG. 3 is a schematic diagram of an electroplating and electrolytic regeneration recycling system for an insoluble anode acid copper electroplating process according to Embodiment 4 of the present invention.
  • FIG. 4 is a schematic diagram of an electroplating and electrolytic regeneration recycling system for an insoluble anode acid copper electroplating process according to Embodiment 5 of the present invention.
  • FIG. 5 is a schematic diagram of an electroplating and electrolytic regeneration recycling system for an insoluble anode acid copper electroplating process according to Embodiment 6 of the present invention.
  • FIG. 6 is a schematic diagram of an electroplating and electrolytic regeneration recycling system for an insoluble anode acid copper electroplating process according to Embodiment 7 of the present invention.
  • FIG. 7 is a schematic diagram of an electroplating and electrolytic regeneration recycling system for an insoluble anode acid copper electroplating process according to Embodiment 8 of the present invention.
  • FIG. 8 is a schematic diagram of an electroplating and electrolytic regeneration recycling system for an insoluble anode acid copper electroplating process according to Embodiment 9 of the present invention.
  • FIG. 9 is a schematic structural diagram of an electrolytic cell used in Examples 9, 10, 15, and 16 of the present invention.
  • FIG. 10 is a schematic diagram of an electroplating and electrolytic regeneration recycling system for an insoluble anode acid copper electroplating process according to Embodiment 10 of the present invention.
  • FIG. 11 is a schematic diagram of an electroplating and electrolytic regeneration recycling system for the insoluble anode acid copper electroplating process in Examples 11 and 12 of the present invention.
  • FIG. 12 is a schematic structural diagram of an electrolytic cell used in Examples 11 and 12 of the present invention.
  • the copper sulfate used is preferably copper sulfate produced by Changzhou Hairun Chemical; sulfuric acid, copper oxide, potassium sulfate, iron sulfate, aluminum sulfate, ferrous sulfate, ammonium sulfate, cadmium sulfate, sulfuric acid Magnesium, manganese sulfate, potassium hydrogen sulfate, sodium hydrogen sulfate, nickel sulfate, zinc sulfate, sodium hydroxide, potassium hydroxide, ammonium hydroxide, sodium carbonate, sodium bicarbonate, potassium carbonate, potassium bicarbonate, ammonium carbonate, carbonic acid Ammonium hydrogen is preferably a product produced by Guangzhou Chemical Reagent Factory; metal copper used is preferably metal copper produced by Changsha Tianjiu Metal Materials Co., Ltd .; sodium sulfate used is preferably sodium sulfate produced by Jiuzhong Chemical Company; titanium sulfate used
  • this is a basic embodiment of a production device for a plating solution or a plating rehydration solution suitable for an insoluble anode acid copper plating process, which is an electrolytic device mainly composed of an electrolytic cell, an electrolytic anode 4, an electrolytic cathode 5 and
  • the electrolytic power source 6 and the electrolytic cell diaphragm 3 are composed of the electrolytic anode 4 and the electrolytic cathode 5 respectively connected to the positive electrode and the negative electrode of the electrolytic power source 6, wherein:
  • the electrolytic cell membrane 3 divides the electrolytic cell into an electrolytic anode region 2 and an electrolytic cathode region 1, and the electrolytic anode region 2 and the electrolytic cathode region 1 are respectively used for containing an anolyte and a catholyte;
  • the electrolytic cell membrane 3 uses an anion exchange membrane.
  • the method is suitable for producing a plating solution or a plating rehydration solution for an insoluble anode acid copper plating process, and includes the following steps:
  • Step 1 Use an anion exchange membrane to separate the electrolytic cell into an electrolytic anode region 2 and an electrolytic cathode region 1;
  • Step 2 Prepare anolyte and catholyte separately
  • Step 3 The anolyte prepared in step 2 is poured into the electrolytic anode zone 2 and the catholyte is prepared and poured into the electrolytic cathode zone 1;
  • Step 4 Connect the electrolytic anode 4 with the positive electrode of the electrolytic power source 6 and immerse it in the anolyte, connect the electrolytic cathode 5 with the negative electrode of the electrolytic power source 6 and immerse it in the catholyte;
  • Step 5 Turn on the electrolytic power 6 to perform the electrolytic operation, set the copper ion predetermined value according to the copper ion concentration required for the plating solution, and take out the anolyte when the copper ion concentration in the anolyte reaches a predetermined value. , Used as the initial acid copper sulfate electroplating bath in the ordinary electroplating tank 12 without a diaphragm;
  • Step 6 After the electroplating using the initial acidic copper sulfate electroplating solution described in Step 5, the electroplated cathode 14 (ie, the cathode plating) is taken out; the electroplated cathode 14 is cleaned with water and dried with hot air; and a computer is used The surface of the plating layer was observed under a microscope, and the observation results are recorded in Table-1.
  • the electroplated cathode 14 ie, the cathode plating
  • Embodiment 2 is also a production device of a plating solution or a plating rehydration solution suitable for the insoluble anodic acid copper electroplating process of the present invention.
  • the composition of the electrolytic device is the same as that of Example 1, except that the anolyte and catholyte are different. The ratio is different.
  • the method is suitable for producing a plating solution or a plating rehydration solution for an insoluble anode acid copper plating process, and includes the following steps:
  • Step 1 Set up three electrolytic cells as shown in FIG. 1.
  • the electrolytic cell membrane 3 uses an anion exchange membrane to divide the electrolytic cell into an electrolytic anode region 2 and an electrolytic cathode region 1.
  • Step 2 Prepare anolyte and catholyte separately
  • Step 3 The anolyte prepared in step 2 is poured into the electrolytic anode zone 2 and the catholyte is prepared and poured into the electrolytic cathode zone 1;
  • a plating solution is prepared and poured into a common plating tank 12 without a diaphragm
  • Step 4 Connect the electrolytic anode 4 with the positive electrode of the electrolytic power source 6 and immerse it in the anolyte, connect the electrolytic cathode 5 with the negative electrode of the electrolytic power source 6 and immerse it in the catholyte;
  • the insoluble plating anode 13 and the plating cathode 14 are respectively connected to the positive electrode and the negative electrode of a plating power source and are immersed in the plating solution;
  • Step 5 Turn on the electrolytic power supply 6 to perform the electrolytic operation of the present invention, and simultaneously start the production of electroplated copper.
  • the plating test time is set to 5 hours.
  • manual detection When the copper ion concentration in the anolyte according to the present invention is equal to or higher than the copper ion concentration required by the plating solution, and the copper ion concentration of the plating solution is lower than the set value, the anolyte is added as a plating supplement liquid to the plating In the tank 12, the copper ion concentration of the plating solution is restored to or exceeds a set value, thereby stabilizing the copper ion concentration of the plating solution;
  • Step 6 Take out the electroplated cathode 14 after setting the plating time; wash the electroplated cathode 14 with water and blow dry with hot air; observe the plating surface with a computer microscope, and record the observation results in Table-1 .
  • FIG. 2 shows one of the embodiments in which the electroplating solution or / and electroplating rehydration production device of the present invention is connected to an insoluble anode acid copper electroplating process production line.
  • the electroplating solution or / and electroplating rehydration production device of the present invention uses an electrolytic device.
  • the electrolytic device is composed of an electrolytic cell, two electrolytic anodes 4, two electrolytic cathodes 5, three electrolytic cell membranes 3, an electrolytic power source 6, an electrolytic solution stirring device 16, and two hydrogen effluent systems 11.
  • An electrolytic anode 4 and two electrolytic cathodes 5 are connected to the positive and negative electrodes of the electrolytic power source 6, respectively:
  • Three electrolytic cell membranes 3 divide the electrolytic cell into four electrolytic regions, and place the electrolytic anode 4 and the electrolytic cathode 5 in the four electrolytic regions, respectively, to form two electrolytic anode regions 2 and two electrolytic cathode regions. 1, and the electrolytic anode area 2 and the electrolytic cathode area 1 are arranged adjacent to each other, and the electrolytic anode area 2 and the electrolytic cathode area 1 are respectively used for containing the anolyte and the catholyte; the electrolytic cell membrane 3 uses an anion exchange membrane ;
  • the electrolyte stirring device 16 adopts an electrolyte reflux liquid stirring device, which includes a liquid outlet pipe, a pump, and a return pipe; the hydrogen outflow system 11 uses a general exhaust system, and two exhaust ports are respectively arranged at Above two electrolytic cathode zones 1.
  • This embodiment is associated with an electroplating tank 12 produced by insoluble anode acid copper electroplating.
  • the electroplating tank 12 is provided with an insoluble electroplating anode 13 and an electroplating cathode 14 (that is, a cathode plating part).
  • An exhaust fan is provided directly above the electroplating anode 13 System 15, the air outlet of the exhaust pipe of the system is introduced into the anolyte of the present invention, so that oxygen generated during the electroplating process is introduced into the anolyte, so that it is supplemented to the anolyte as an oxygen source in.
  • the method is suitable for producing a plating solution or a plating rehydration solution for an insoluble anode acid copper plating process, and includes the following steps:
  • Step 1 As shown in FIG. 2, the electrolytic cell is divided into an electrolytic anode region 2 and an electrolytic cathode region 1 by using an electrolytic cell diaphragm 3.
  • the electrolytic anode region 22 is provided with an electrolyte reflux liquid stirring device, and the electrolytic cathode 5
  • a hydrogen efflux system 11 is arranged above to lead the hydrogen generated on the electrolytic cathode 5 out of the electrolytic system;
  • Step 2 Prepare an anolyte and a catholyte separately; prepare a plating solution and pour it into an ordinary plating tank 12 without a diaphragm;
  • Step 3 The anolyte prepared in step 2 is poured into the electrolytic anode zone 2 and the catholyte is prepared and poured into the electrolytic cathode zone 1;
  • Step 4 Connect the electrolytic anode 4 to the positive electrode of the electrolytic power source 6 with a current regulator and immerse it in the anolyte, connect the electrolytic cathode 5 to the negative electrode of the electrolytic power source 6 and immerse it in the catholyte; insoluble plating
  • the anode 13 and the electroplated cathode 14 are respectively connected to the positive electrode and the negative electrode of the electroplating power source and are immersed in the electroplating solution.
  • An extraction fan system 15 is provided directly above the electroplated anode 13, and an air outlet of an exhaust pipe of the extraction fan system 15 Introduced into the anolyte;
  • Step 5 Turn on the electrolytic power supply 6, apply electricity to perform the electrolytic operation, and start the plating operation at the same time.
  • Set the plating test time to 5 hours.
  • the electrolytic current is adjusted by the copper ion concentration of the electrolytic solution, and supplemental sulfuric acid is added to the electrolytic anode zone 2 according to the measured anolyte sulfuric acid concentration, and an anolyte with a volume of 5% plating solution is added to the plating tank 12 every 1 hour;
  • Step 6 Take out the electroplated cathode 14 after setting the plating time; wash the electroplated cathode 14 with water and blow dry with hot air; observe the plating surface with a computer microscope, and record the observation results in Table-1 .
  • the electroplating solution or / and electroplating rehydration production device of the present invention is connected to an insoluble anode acid copper electroplating process production line.
  • the electroplating solution or / and electroplating rehydration production device of the present invention uses an electrolytic device It is mainly composed of an electrolytic cell, an electrolytic anode 4, an electrolytic cathode 5, an electrolytic power source 6, a stirring device 16 and an electrolytic cell diaphragm 3.
  • the electrolytic anode 4 and the electrolytic cathode 5 are respectively connected to the positive electrode and the negative electrode of the electrolytic power source 6, among them:
  • the electrolytic cell membrane 3 divides the electrolytic cell into an electrolytic anode region 2 and an electrolytic cathode region 1, and the electrolytic anode region 2 and the electrolytic cathode region 1 are respectively used for containing an anolyte and a catholyte;
  • the electrolytic cell diaphragm 3 uses an anion exchange membrane; the stirring device 16 is placed in the electrolytic anode area 2 and the electrolytic cathode area 1, and the stirring device 16 placed in the electrolytic anode area 2 uses a paddle agitator.
  • the stirring device 16 in the electrolytic cathode zone 1 is a reflux liquid stirring device.
  • a hydrogen effluent system 11 is provided above the electrolytic cathode region 1 for drawing hydrogen generated on the cathode out of the electrolytic system.
  • This embodiment is associated with an electroplating tank 12 produced by insoluble anode acid copper electroplating.
  • the electroplating tank 12 is provided with an insoluble electroplating anode 13 and an electroplating cathode 14 (that is, a cathode plating part); the electroplating tank 12 is provided with an overflow port 20 and It is connected to the relay groove 19.
  • An automatic feeding controller 17 is connected to the electrolytic anode area 2, the electrolytic cathode area 1 and the plating tank 12 to detect parameters in the anolyte, catholyte and electroplating solution; the automatic feeding controller 17 is also connected to the electrolytic power source 6 In order to control the size of the electrolytic current and the on / off of the electrolytic power source 6.
  • the two supplementary liquid addition tanks 18 are connected to the electrolytic cathode zone 1 described above, and the pump connected to the supplementary liquid addition tank 18 is connected to an automatic feeding controller 17, and the on / off of the pump is controlled by the automatic feeding controller 17 To achieve automatic feeding.
  • the method is suitable for producing a plating solution or a plating rehydration solution for an insoluble anode acid copper plating process, and includes the following steps:
  • Step 1 As shown in FIG. 3, the electrolytic cell is divided into an electrolytic anode region 2 and an electrolytic cathode region 1 by using an electrolytic cell diaphragm 3.
  • a stirring device 16 is provided at the bottom of the electrolytic anode region 2. The stirring device 16 is stirred by a paddle. There is also a stirring device 16 in the electrolytic cathode zone 1. The stirring device 16 uses a reflux liquid stirring device.
  • a hydrogen efflux system 11 is arranged above the electrolytic cathode zone 1 to lead the hydrogen generated on the cathode out of the electrolytic system.
  • Step 2 Prepare the anolyte and pour it into the electrolytic anode zone 2.
  • Step 3 Connect the electrolytic anode 4 to the positive electrode of the electrolytic power source 6 with a current regulator and immerse it in the anolyte, connect the electrolytic cathode 5 to the negative electrode of the electrolytic power source 6 and immerse it in the catholyte; insoluble plating
  • the anode 13 and the plating cathode 14 are respectively connected to a positive electrode and a negative electrode of a plating power source with a current regulator and are immersed in the plating solution;
  • Step 4 Use the automatic feeding controller 17 to perform parameter measurement on the specific gravity of the plating solution, the photoelectric colorimetric value of the anolyte, the acidity of the catholyte, and the specific gravity of the catholyte, and set according to the obtained values. Electrolysis During the process, the current of the electroplating tank 12 and the electrolytic cell are adjusted or shut down according to the specific gravity of the plating solution and the photoelectric colorimetric value of the anolyte, respectively.
  • Step 5 Set the electroplating test time to 5 hours. During the electroplating process, the acidity of the plating solution is manually detected, and the anolyte is added to the plating tank 12 according to the acidity of the plating solution obtained by the detection.
  • Step 6 Take out the electroplated cathode 14 after setting the plating time; wash the electroplated cathode 14 with water and blow dry with hot air; observe the plating surface with a computer microscope, and record the observation results in Table-1 .
  • FIG. 4 shows one of the embodiments of the electroplating solution or / and electroplating rehydration production device of the present invention connected to an insoluble anode acid copper electroplating process production line.
  • Embodiment 5 is different from Embodiment 4 in that:
  • the stirring device 16 placed in the electrolytic anode zone 2 is a reflux liquid stirring device
  • a supplementary liquid addition tank 18 is connected to the electrolytic cathode region 1; another supplemental liquid addition tank 18 is connected to the electrolytic anode region 2;
  • the electrolytic anode region 2 is connected to the plating tank 12, and a pump is further provided between the electrolytic anode region 2 and the plating tank 12, and the pump is connected to the automatic feeding controller 17;
  • the electroplating tank 12 is provided with an overflow port 20, which is connected to a relay tank 19.
  • the method is suitable for producing a plating solution or a plating rehydration solution for an insoluble anode acid copper plating process, and includes the following steps:
  • Step 1 As shown in FIG. 4, an anion exchange membrane is used to divide the electrolytic cell into an electrolytic anode region 2 and an electrolytic cathode region 1.
  • the anode region and the cathode region of the electrolytic tank are respectively provided with an electrolyte reflux liquid stirring device.
  • a hydrogen efflux system 11 is arranged above the cathode of the electrolytic cell to lead the hydrogen generated on the cathode out of the electrolytic system.
  • the electrolytic anode area 2 is connected to a pump by a pipe, and the outlet of the pump is connected to the pipe by a pipe without a diaphragm.
  • the electroplating tank 12 is connected, and the electroplating tank 12 is provided with an overflow port 20 and is connected to the relay tank 19;
  • Step 2 Prepare the anolyte and pour it into the electrolytic anode zone 2, prepare the catholyte and pour it into the electrolytic cathode zone 1, prepare the plating solution and pour it into the plating tank 12;
  • Step 3 Connect the electrolytic anode 4 to the positive electrode of the electrolytic power source 6 with a current regulator and immerse it in the anolyte, connect the electrolytic cathode 5 to the negative electrode of the electrolytic power source 6 and immerse it in the catholyte; insoluble plating
  • the anode 13 and the plating cathode 14 are respectively connected to a positive electrode and a negative electrode of a plating power source and are immersed in the plating solution;
  • Step 4 Using the automatic feeding controller 17, the specific gravity of the plating solution, the redox potential of the plating solution, the photoelectric colorimetric value of the plating solution, the specific gravity value of the anolyte, the level of the anolyte, and the catholyte
  • the pH value is measured by parameters and set according to the obtained values.
  • the anolyte is automatically added to the plating tank 12 according to the specific gravity value, redox potential value, and photoelectric colorimetric value of the plating solution obtained during the test.
  • the specific gravity value of the anolyte obtained through the test is to adjust the current of the electrolytic cell or shut down, and the supplemental sulfuric acid aqueous solution is added to the electrolytic anode zone 2 according to the level of the anolyte obtained from the test.
  • Step 5 Take out the electroplated cathode 14 after setting the plating time; wash the electroplated cathode 14 with water and blow dry with hot air; observe the plating surface with a computer microscope, and record the observation results in Table-1 .
  • this is one of the embodiments related to the insoluble anode acid copper electroplating process production line.
  • the difference between embodiment 6 and embodiment 5 lies in:
  • the bottom of the electrolytic anode zone 2 is provided with an insoluble electrolytic anode 23 connected to a power source;
  • the plating tank 12 is divided into a plating tank anode region and a plating tank cathode region by a plating diaphragm 21;
  • a fresh water source 25 is connected to the anode area of the electroplating tank and the cathode area of the electroplating tank 12 respectively, and a pump is connected between the clean water source 25 and the anode area of the electroplating tank and between the clean water source 25 and the cathode area of the electroplating tank.
  • Each pump is connected to the automatic feeding controller 17, so that the automatic feeding controller 17 is used to control the supply of fresh water to the anode area and the cathode area of the plating tank;
  • the supplementary liquid adding tank 18 connected to the electrolytic anode zone 2 is replaced by a fresh water source 25;
  • a filtering device 22 is further connected between the plating tank 12 and the anode area;
  • a carbon dioxide source 26 is connected to the electrolytic cathode region 1.
  • a gas valve 27 is connected between the carbon dioxide source 26 and the electrolytic cathode region 1.
  • the gas valve 27 is connected to an automatic dosing controller 17, so that the dosing of carbon dioxide is controlled by the automatic dosing controller 17. ;
  • the cathode area of the electroplating tank 12 is further provided with an overflow port 20, which allows the electroplating and overflow in the cathode area of the electroplating tank to the electrolytic anode area 2, and the overflow port 20 and the electrolytic anode area 2 There is also a diaphragm 24 therebetween.
  • the method is suitable for producing a plating solution or a plating rehydration solution for an insoluble anode acid copper plating process, and includes the following steps:
  • Step 1 As shown in FIG. 5, the electrolytic cell membrane 3 of the present invention uses an anion exchange membrane to divide the electrolytic cell into an electrolytic anode region 2 and an electrolytic cathode region 1.
  • the electroplating copper production line uses a plating cell 12 with a membrane 24.
  • the electrolytic anode zone 2 and the electrolytic cathode zone 1 of the present invention are respectively provided with an electrolyte reflux liquid stirring device.
  • a hydrogen efflux system 11 is provided above the electrolytic cathode 5 in the electrolytic cathode zone 1 to lead the hydrogen generated on the cathode out of the electrolytic system.
  • the electrolytic anode area 2 is connected to a pump by a pipeline, the pump outlet is connected by a pipeline, the outlet of the pipeline is placed in the cathode area of a plating tank, and a filtering device 22 is installed on the pipeline;
  • the cathode area of the electroplating tank is provided with an overflow port 20 and is connected to the electrolytic anode area 2 by a pipeline, and the pipeline is provided with a diaphragm 24;
  • Step 2 Prepare the anolyte and pour it into the electrolytic anode zone 2, prepare the catholyte and pour it into the electrolytic cathode zone 1, prepare the plating solution and pour it into the anode zone and the cathode zone of the plating bath;
  • Step 3 Connect the electrolytic anode 4 to the positive electrode of the electrolytic power source 6 with a current regulator and immerse it in the anolyte, connect the electrolytic cathode 5 to the negative electrode of the electrolytic power source 6 and immerse it in the catholyte, the electrolysis A titanium anode is provided at the bottom of the anode region 2 and is connected to the positive electrode of the electrolytic power source 6; the insoluble plating anode 13 and the plating cathode 14 are respectively connected to the positive electrode and the negative electrode of the plating power source and immersed in the plating solution;
  • Step 4 Using the automatic feeding controller 17, the acidity of the catholyte, the specific gravity of the anolyte, the pH of the catholyte, the level of the anode zone of the plating bath, the level of the cathode zone of the plating bath, and electrolysis
  • the level of the anode zone 2, the level of the electrolytic cathode zone 1, and the pressure of the electrolytic cell are measured and set according to the obtained data.
  • the acidity value of the cathode plating solution obtained automatically is automatically added to the cathode region of the plating tank.
  • the anolyte is poured, the current of the electrolytic cell is automatically adjusted or shut down according to the specific gravity value of the anolyte obtained from the test, and the water is automatically added to the anode area of the electroplating tank according to the liquid level of the anode area of the electroplating tank. Automatically add water to the cathode area of the electroplating tank according to the liquid level obtained in the detection of the electroplating tank, and automatically add water to the electrolytic anode area 2 according to the level of the electrolytic anode area 2 obtained from the test.
  • the liquid level in the cathode area 1 is automatically added to the electrolytic cathode area 1 by adding an inorganic alkaline aqueous solution, and the dioxin is automatically added to the electrolytic cathode area 1 according to the electrolytic cell pressure in the electrolytic cell. Turn on the power, turn on the electricity for electrolytic operation, and start the plating operation at the same time, set the plating test time to 5 hours;
  • Step 5 Take out the electroplated cathode 14 after setting the plating time; wash the electroplated cathode 14 with water and blow dry with hot air; observe the plating surface with a computer microscope, and record the observation results in Table-1 .
  • this is one of the embodiments of the present invention related to the insoluble anode acid copper electroplating process production line.
  • the difference between embodiment 7 and embodiment 5 lies in:
  • the electrolytic cell is divided into an electrolytic anode region 2, an electrolytic cathode region 1, and an electrolytic buffer region 7 by an electrolytic cell membrane 3, and the electrolytic buffer region 7 is located between the electrolytic anode region 2 and the electrolytic cathode region 1;
  • a fresh water source 25 is connected to the electrolytic cathode region 1, and a clear water source 25 is also provided between the electrolytic cathode region 1 and the electrolytic cathode region 1.
  • a gas valve 27, and the automatic feeding controller 17 is connected to the gas valve 27, so that the automatic feeding controller 17 is used to control adding water to the electrolytic cathode zone 1;
  • the overflow port 20 of the plating tank 12 is connected to the electrolytic anode region 2;
  • An oxygen source 28 is also connected to the electrolytic anode region 2.
  • the method is suitable for producing a plating solution or a plating rehydration solution for an insoluble anode acid copper plating process, and includes the following steps:
  • Step 1 As shown in FIG. 6, the electrolytic cell is divided into an electrolytic anode region 2, an electrolytic buffer region 7, and an electrolytic cathode region 1 by using an anion exchange membrane.
  • the anode region and the cathode region of the electrolytic cell are respectively provided with electrolyte reflux.
  • a hydrogen efflux system 11 is provided above the cathode of the electrolytic cell to lead the hydrogen generated on the cathode out of the electrolytic system.
  • the electrolytic anode area 2 is connected to a pump by a pipe, and the pump outlet is connected to the pump by a pipe.
  • An ordinary electroplating tank 12 without a diaphragm is connected.
  • the electroplating tank 12 is provided with an overflow port 20 and is connected to the electrolytic anode region 2 so that the electrolytic anode region 2 and the electroplating tank 12 form a closed cycle.
  • Step 2 Prepare the anolyte and pour it into the electrolytic anode zone 2. Prepare the catholyte and pour it into the electrolytic cathode zone 1. Prepare the buffer electrolyte and pour it into the electrolytic buffer zone 7. Prepare the plating solution and pour it into the plating tank. 12 in
  • Step 3 Connect the electrolytic anode 4 to the positive electrode of the electrolytic power source 6 with a current regulator and immerse it in the anolyte, connect the electrolytic cathode 5 to the negative electrode of the electrolytic power source 6 and immerse it in the catholyte; insoluble plating
  • the anode 13 and the plating cathode 14 are respectively connected to a positive electrode and a negative electrode of a plating power source and are immersed in the plating solution;
  • Step 4 Use the automatic feeding controller 17 to set and detect the specific gravity of the electroplating solution, the specific gravity of the anolyte, and the specific gravity of the catholyte, and automatically adjust the specific gravity of the electroplating solution according to the specific gravity of the electroplating solution.
  • the anolyte is added to the plating tank 12, and the current of the electrolytic cell is automatically adjusted or shut down according to the specific gravity of the anolyte obtained from the test.
  • the anolyte is automatically added to the electrolytic cathode zone 1 according to the specific gravity of the anolyte obtained from the test.
  • Replenish clean water turn on the power, apply electricity for electrolytic operation, and start the plating operation at the same time, set the plating test time to 5 hours; continue to add oxygen to the electrolytic anode zone 2, and check the acidity value of the buffer electrolyte every 1 hour and Adding sulfuric acid to the electrolytic buffer 7 to supplement the sulfuric acid component in the buffer electrolyte;
  • Step 5 Take out the electroplated cathode 14 after setting the plating time; wash the electroplated cathode 14 with water and blow dry with hot air; observe the plating surface with a computer microscope, and record the observation results in Table-1 .
  • Embodiment 8 As shown in FIG. 7, this is one of the embodiments related to the insoluble anode acid copper electroplating process production line.
  • Embodiment 7 The difference between Embodiment 8 and Embodiment 7 is that:
  • the electrolysis buffer 7 is also provided with a stirring device 16 which adopts a paddle agitator;
  • a supplementary liquid addition tank 18 connected to the electrolytic buffer 7 is provided.
  • a pump is also connected between the electrolytic buffer 7 and the supplementary liquid addition tank 18, and the pump is connected to the automatic feeding controller 17, so that the automatic feeding controller 17 According to the parameters detected by the electrolytic buffer zone 7, the control unit adds a supplementary liquid to the electrolytic buffer zone 7.
  • the method is suitable for producing a plating solution or a plating rehydration solution for an insoluble anode acid copper plating process, and includes the following steps:
  • Step 1 As shown in FIG. 7, the electrolytic cell is divided into an electrolytic anode region 22, an electrolytic buffer region 7, and an electrolytic cathode region 11 using an anion exchange membrane.
  • the stirring device 16 uses an electrolyte reflux liquid stirring device.
  • a hydrogen efflux system 1111 is provided above the electrolytic cathode 55 to lead the hydrogen generated on the electrolytic cathode 5 out of the electrolytic system.
  • the electrolytic anode area 22 is connected to a pump by a pipe, and the liquid outlet of the pump is connected by a pipe to an ordinary electroplating tank 1222 without a diaphragm.
  • the electroplating tank 12 is provided with an overflow port 20 and is connected to the electrolytic anode region 2. Making the electrolytic anode region 2 and the plating tank 12 form a closed cycle;
  • Step 2 Prepare the anolyte and pour it into the electrolytic anode zone 2. Prepare the catholyte and pour it into the electrolytic cathode zone 1. Prepare the buffer electrolyte and pour it into the electrolytic buffer zone 7. Prepare the plating solution and pour it into the plating tank. 12 in
  • Step 3 Connect the electrolytic anode 4 to the positive electrode of the electrolytic power source 6 with a current regulator and immerse it in the anolyte, connect the electrolytic cathode 5 to the negative electrode of the electrolytic power source 6 and immerse it in the catholyte; insoluble plating
  • the anode 13 and the plating cathode 14 are respectively connected to a positive electrode and a negative electrode of a plating power source and are immersed in the plating solution;
  • Step 4 Use the automatic feeding controller 17 to set and detect the specific gravity of the plating solution, the specific gravity of the anolyte, the pH of the catholyte, the pH and specific gravity of the buffer electrolyte, and automatically detect
  • the specific gravity value of the obtained electroplating solution is automatically added to the plating tank 12 with anolyte, and the current of the electrolytic regeneration tank is automatically adjusted or shut down according to the specific gravity of the anolyte obtained, and the catholyte is automatically obtained according to the detection.
  • Step 5 Take out the electroplated cathode 14 after setting the plating time; wash the electroplated cathode 14 with water and blow dry with hot air; observe the plating surface with a computer microscope, and record the observation results in Table-1 .
  • the electroplating solution or electroplating rehydration production device of the present invention uses an electrolysis device, which is mainly composed of an electrolytic cell and an electrolytic anode. 4.
  • An electrolytic cathode 5, an electrolytic power source 6, a stirring device 16 and an electrolytic cell diaphragm 3, the electrolytic anode 4 and the electrolytic cathode 5 are respectively connected to a positive electrode and a negative electrode of the electrolytic power source 6, wherein:
  • the electrolytic cell membrane 3 divides the electrolytic cell into an electrolytic anode region 2 and an electrolytic cathode region 1, and the electrolytic anode region 2 and the electrolytic cathode region 1 are respectively used for containing an anolyte and a catholyte;
  • the electrolytic cell diaphragm 3 uses an anion exchange membrane; the stirring device 16 is placed in the electrolytic anode area 2 and the electrolytic cathode area 1, the stirring device 16 is a uniform reflux liquid stirring device; and the hydrogen is provided above the electrolytic cathode area 1
  • the exhaust system 11 leads the hydrogen generated on the cathode out of the electrolytic system;
  • An electrolytic cell diaphragm 3 is also used in the electrolytic anode region 2 to separate an acidity balanced cathode region 8.
  • the acidity balanced cathode region 8 is provided with an acidity balanced cathode 10
  • the electrolytic cathode region 1 is provided with an acidity balanced anode 9.
  • Said acidity balance anode 9 and acidity balance cathode 10 are respectively connected to the positive electrode and the negative electrode of another electrolytic power source 6;
  • the automatic feeding controller 17 detects the values in the electroplating tank 12, the electrolytic anode area 2, and the acidity balance cathode area 8, respectively, so as to control the addition operation and the size of the electrolytic current and the on / off of the electrolytic power supply 6;
  • the electrolytic anode area 2 is connected to the electroplating tank 12.
  • the electroplating anode 13 and the electroplating cathode 14 are provided in the electroplating tank 12, and a pump is provided between the electrolytic anode area 2 and the electroplating tank 12.
  • the pump is connected to the automatic feeding controller 17. So as to control the on / off of the pump through the automatic feeding controller 17;
  • the plating tank 12 is provided with an overflow port 20, and the overflow port 20 is connected to the electrolytic anode region 2;
  • a carbon dioxide source 26 is connected to the acidity-balanced cathode region 8, and a gas valve 27 is connected between the carbon dioxide source 26 and the acidity-balanced cathode region 8.
  • the gas valve 27 is connected to the automatic dosing controller 17 so as to pass the automatic dosing controller. 17 Control the increase of carbon dioxide.
  • the method is suitable for producing a plating solution or a plating rehydration solution for an insoluble anode acid copper plating process, and includes the following steps:
  • Step 1 As shown in FIGS. 8 and 9, the electrolytic cell is divided into an electrolytic anode region 2, an acidity balanced cathode region 8, and an electrolytic cathode region 1 using an anion exchange membrane.
  • the electrolytic anode region 2 and the electrolytic cathode region 1 are respectively set There is a liquid stirring liquid stirring device.
  • a hydrogen efflux system 11 is arranged above the electrolytic cathode 5 to lead the hydrogen generated on the cathode out of the electrolytic system.
  • the electrolytic anode area 2 is connected to a pump by a pipeline.
  • the port is connected by a pipe to an ordinary electroplating tank 12 without a diaphragm.
  • the electroplating tank 12 is provided with an overflow port 20 and is connected to the electrolytic anode region 2 so that the electrolytic anode region 2 and the electroplating tank 12 are formed. Closed loop
  • Step 2 Prepare the anolyte and pour it into the electrolytic anode zone 2, prepare the catholyte and pour it into the electrolytic cathode zone 1, prepare 10 acidity balance cathodes and pour into the acidity balance cathode zone 8, prepare the plating solution and pour Into the plating tank 12;
  • Step 3 Connect the electrolytic anode 4 to the positive electrode of the electrolytic power source 6 with a current regulator and immerse it in the anolyte, connect the electrolytic cathode 5 to the negative electrode of the electrolytic power source 6 and immerse it in the catholyte; balance the acidity
  • the anode 9 is connected to the positive electrode of the acid-balanced power source and is immersed in the catholyte
  • the acidity-balanced cathode 10 is connected to the negative electrode of the acid-balanced power source and immersed in the acid-balanced cathode 10 solution
  • the insoluble plating anode 13 and the plating cathode 14 are respectively connected with The positive electrode and the negative electrode of the plating power source are connected and immersed in the plating solution;
  • Step 4 The automatic feeding controller 17 is used to set and detect the redox potential of the electroplating solution, the specific gravity value of the anolyte, and the specific gravity of the electrolyte of the cathode 10 electrolyte.
  • the redox potential value is automatically added to the electroplating tank 12 and the anolyte is automatically added.
  • the current of the electrolytic cell is adjusted or shut down according to the specific gravity of the anolyte obtained from the test, and the specific gravity of the electrolyte of the cathode 10 is automatically balanced according to the acidity obtained from the test.
  • Step 5 Take out the electroplated cathode 14 after setting the plating time; wash the electroplated cathode 14 with water and blow dry with hot air; observe the plating surface with a computer microscope, and record the observation results in Table-1 .
  • the plating tank 12 is not provided with an overflow port 20;
  • the automatic feeding controller 17 detects the values in the electroplating tank 12 and the electrolytic anode area 2 respectively, so as to control the addition operation and the size of the electrolytic current and the on / off of the electrolytic power source 6;
  • the electrolytic anode region 2 is connected to the plating tank 12 to form a circulation loop, and the two pumps between the electrolytic anode region 2 and the plating tank 12 are connected to an automatic feeding controller 17.
  • the method is suitable for producing a plating solution or a plating rehydration solution for an insoluble anode acid copper plating process, and includes the following steps:
  • Step 1 As shown in FIGS. 9 and 10, the electrolytic cell is divided into an electrolytic anode zone 2, an electrolytic cathode zone 1, and an acidity balanced cathode zone 8 using an anion exchange membrane.
  • the electrolytic anode zone 2 and the electrolytic cathode zone 1 are respectively provided with There is an electrolyte reflux liquid stirring device.
  • a hydrogen efflux system 11 is arranged above the electrolytic cathode 5 to lead the hydrogen generated on the cathode out of the electrolytic system.
  • the electrolytic anode area 2 and a common electroplating tank 12 without a diaphragm are composed of two pipes. Being connected, the pipelines are respectively provided with pumps with opposite fluid directions, so that the electrolytic anode region 2 and the electroplating tank 12 form a closed cycle;
  • Step 2 Prepare the anolyte and pour it into the electrolytic anode zone 2, prepare the catholyte and pour it into the electrolytic cathode zone 1, prepare 10 acidity balance cathodes and pour into the acidity balance cathode zone 8, prepare the plating solution and pour Into the plating tank 12;
  • Step 3 Connect the electrolytic anode 4 to the positive electrode of the electrolytic power source 6 with a current regulator and immerse it in the anolyte, connect the electrolytic cathode 5 to the negative electrode of the electrolytic power source 6 and immerse it in the catholyte; balance the acidity
  • the anode 9 is connected to the positive electrode of the acid-balanced power source and is immersed in the catholyte
  • the acidity-balanced cathode 10 is connected to the negative electrode of the acid-balanced power source and immersed in the acid-balanced cathode 10 solution
  • the insoluble plating anode 13 and the plating cathode 14 are respectively connected with The positive electrode and the negative electrode of the plating power source are connected and immersed in the plating solution;
  • Step 4 Use the automatic feeding controller 17 to set and detect the photoelectric colorimetric value of the electroplating solution and the specific gravity value of the anolyte, and automatically send the electroplating bath to the electroplating tank according to the photoelectric colorimetric value of the electroplating solution 12 Add the anolyte and start the pump that adds the electroplating solution to the electrolytic anode zone 2 at the same time, and automatically adjust or shut down the current of the electrolytic cell according to the specific gravity value of the anolyte obtained by detection; turn on the power, Turn on the electrolytic electrode and the acid balance electrode in turn to perform the electrolytic operation, and start the plating operation at the same time, set the plating test time to 5 hours;
  • Step 5 Take out the electroplated cathode 14 after setting the plating time; wash the electroplated cathode 14 with water and blow dry with hot air; observe the plating surface with a computer microscope, and record the observation results in Table-1 .
  • the components or materials of the anolyte, catholyte, electrolytic anode 4, electrolytic cathode 5, acidity balanced cathode 10, acidity balanced anode 9, and acidity balanced cathode 10 described in Example 10 are shown in Table-1 below.
  • Figures 11 and 12 show one of the embodiments of the present invention related to the insoluble anode acid copper electroplating process production line. The difference between embodiment 11 and embodiment 9 lies in:
  • an electrolytic cell diaphragm 3 is also used to separate an acidity balanced cathode area 8 and the electrolytic anode area 2 is placed between the electrolytic cathode area 1 and the acidity balanced cathode area 8, and the electrolytic anode area 2 and the electrode cathode area 2.
  • the stirring device 16 is provided in each of the acidity balanced cathode regions 8, and the stirring devices 16 each adopt an electrolyte reflux liquid stirring device;
  • the acidity balance cathode region 8 is further connected with a supplementary liquid addition tank 18, and a pump is arranged between the supplemental liquid addition tank 18 and the acidity balance cathode region 8, and the pump is connected to the automatic feeding controller 17 so that The feeding controller 17 controls the addition of the supplementary liquid;
  • the acidity balance cathode zone 8 is also provided with an overflow port 20, which is connected to a relay tank 19;
  • the automatic feeding controller 17 detects the values in the electroplating tank 12, the electrolytic anode zone 2, the electrolytic cathode zone 1, and the acidity balance cathode zone 8, respectively, so as to control the operation of the feeding operation and the size of the electrolytic current and the on / off of the electrolytic power source 6.
  • the method is suitable for producing a plating solution or a plating rehydration solution for an insoluble anode acid copper plating process, and includes the following steps:
  • Step 1 As shown in FIG. 11 and FIG. 12, the electrolytic cell is divided into an electrolytic anode region 2, an electrolytic cathode region 1, and an acidity balance cathode region 8 using an anion exchange membrane, the electrolytic anode region 2, the electrolytic cathode region 1, and the acidity.
  • Equilibrium cathode zone 8 is provided with an electrolyte reflux liquid stirring device.
  • the acidity balanced cathode zone 8 is provided with an overflow port 20 and is connected to a relay tank 19 through a pipeline.
  • the electrolytic cathode 5 A hydrogen efflux system 11 is arranged above to lead the hydrogen generated on the cathode out of the electrolytic system.
  • the electrolytic anode area 2 is connected to a pump by a pipe, and the pump outlet is connected to a common electroplating tank 12 without a diaphragm by a pipe.
  • the electroplating tank 12 is provided with an overflow port 20 and is connected to the electrolytic anode region 2 so that the electrolytic anode region 2 and the electroplating tank 12 form a closed cycle;
  • Step 2 Prepare the anolyte and pour it into the electrolytic anode zone 2, prepare the catholyte and pour it into the electrolytic cathode zone 1, prepare 10 acidity balance cathodes and pour into the acidity balance cathode zone 8, prepare the plating solution and pour Into the plating tank 12;
  • Step 3 Connect the electrolytic anode 4 to the positive electrode of the electrolytic power source 6 with a current regulator and immerse it in the anolyte, connect the electrolytic cathode 5 to the negative electrode of the electrolytic power source 6 and immerse it in the catholyte; balance the acidity
  • the anode 9 is connected to the positive electrode of the acid-balanced power source and is immersed in the catholyte
  • the acidity-balanced cathode 10 is connected to the negative electrode of the acid-balanced power source and immersed in the acid-balanced cathode 10 solution
  • the insoluble plating anode 13 and the plating cathode 14 are respectively connected with The positive electrode and the negative electrode of the plating power source are connected and immersed in the plating solution;
  • Step 4 The automatic feeding controller 17 is used to set and detect the specific gravity of the plating solution, the specific gravity of the anolyte, the acidity of the catholyte, and the pH value of the acid balance 10 cathode.
  • the specific gravity value of the obtained electroplating solution is automatically added to the plating bath 12, and the current of the electrolytic bath is automatically adjusted or shut down according to the specific gravity value of the anolyte obtained.
  • the acidity value controls the turning on and off of the acid balance power supply; automatically adds fresh acidity balance cathode 10 liquid to supplement the inorganic alkali raw material according to the pH value of the acidity balance cathode 10 liquid obtained from the detection, and simultaneously adds carbon dioxide; Perform electrolytic operation and start plating at the same time, set the plating test time to 5 hours;
  • Step 5 Take out the electroplated cathode 14 after setting the plating time; wash the electroplated cathode 14 with water and blow dry with hot air; observe the plating surface with a computer microscope, and record the observation results in Table-1 .
  • the components or materials of the anolyte, catholyte, electrolytic anode 4, electrolytic cathode 5, acidity balanced cathode 10, acidity balanced anode 9, and acidity balanced cathode 10 described in Example 11 are shown in Table-1 below.
  • Embodiment 12 As shown in FIG. 11 and FIG. 12, the apparatus of Embodiment 12 and the production method of the plating solution or the plating rehydration liquid suitable for the insoluble anode acid copper plating process are the same as those of Embodiment 11.
  • Step 5 After setting the plating time, take out the electroplated cathode 14; wash the electroplated cathode 14 with water and blow dry with hot air; and observe the plating surface with a computer microscope, and record the observation results in Table-1.
  • the components or materials of the anolyte, catholyte, electrolytic anode 4, electrolytic cathode 5, acidity balanced cathode 10, acidity balanced anode 9, and acidity balanced cathode 10 described in Example 12 are shown in Table-1 below.
  • the devices of Examples 13 and 14 and the production method of the plating solution or the plating rehydration solution suitable for the insoluble anode acid copper plating process are the same as those of the embodiment 1.
  • the acidity and specific gravity of the catholyte are measured manually every 15 minutes, and a 50% wt sulfuric acid aqueous solution is added to the electrolytic cathode zone 1 according to the measured results.
  • the anolyte becomes a copper sulfate product after being concentrated and dried.
  • the devices of Examples 15 and 16 and the method for producing a plating solution or a plating rehydration solution suitable for an insoluble anode acid copper plating process are the same as those of Example 10.
  • the acidity-balanced cathode region 8 is composed of a bipolar membrane; an automatic feeding controller 17 is used to perform parameters on the photoelectric colorimetric value of the plating solution, the specific gravity value of the anolyte, and the liquid level of the acid-balanced cathode 10 solution. Set and test, automatically add anolyte to the plating tank 12 according to the photoelectric colorimetric value of the plating solution obtained at the same time, and start the pump that adds the plating solution to the electrolytic anode zone 2 at the same time.
  • the specific gravity value of the electrolyte adjusts the current of the electrolytic cell or shuts down, and automatically adds water to the acidity balanced cathode area 8 according to the level of the acidity balanced cathode 10 liquid obtained by the detection; when the power is turned on, the electrolytic electrode is simultaneously Power on the acid balance electrode for electrolytic operation and start the plating operation at the same time. Set the plating test time to 5 hours.
  • the plating cathode 14 is taken out; the plating cathode 14 is washed with clean water and dried with hot air; and the surface of the plating layer is observed using a computer microscope, and the observation results are recorded in Table-1.
  • Example 17 As shown in Fig. 2, the device of Example 17 and the production method of the electroplating solution or electroplating rehydration solution suitable for the insoluble anodic acid copper electroplating process are the same as those of Example 3.
  • the electrolytic cell is divided into an electrolytic anode area 2 and an electrolytic cathode area 1 by using a bipolar membrane.
  • the copper ion concentration and sulfuric acid concentration of the anolyte and the catholyte level are detected manually.
  • the electrolytic current is adjusted by the copper ion concentration of the electrolytic solution, and supplementary sulfuric acid is added to the electrolytic anode area 2 according to the measured sulfuric acid concentration of the anolyte, and water is supplied to the electrolytic cathode area 1 according to the measured level of the catholyte.
  • the device of Embodiment 18 and the production method of the plating solution or plating rehydration liquid suitable for the insoluble anode acid copper plating process are the same as those of Embodiment 7.
  • the electrolytic cell is divided into an electrolytic anode zone 2, an electrolytic buffer zone 7, and an electrolytic cathode zone 1.
  • the electrolytic anode zone 2 and the electrolytic buffer zone 7 are separated by an anion exchange membrane.
  • the electrolytic buffer zone 7 and the electrolytic cathode Zones 1 are separated by a bipolar membrane.
  • the quality of the plating layer is bright, uniform, and flat. It can be seen that the electroplating fluid or electroplating fluid obtained by the present invention can Meet the use of insoluble anode acid copper plating process.

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Abstract

A production method for the electroplating solution or the electroplating supplement solution in an insoluble anode acid copper electroplating process, comprising the following steps: 1) providing an electrolytic cell and using an electrolytic cell membrane (3) to separate the electrolytic cell into an electrolytic anode area (2) and an electrolytic cathode area (1); 2) respectively preparing an anode electrolyte and a cathode electrolyte; 3) adding the anode electrolyte to the electrolytic anode area (2), and adding the cathode electrolyte into the electrolytic cathode area (1); 4) immersing an electrolytic anode (4) into the anode electrolyte, and immersing an electrolytic cathode (5) into the cathode electrolyte; and 5) connecting the electrolytic anode (4) and the electrolytic cathode (5) to a positive electrode and a negative electrode of an electrolytic power supply (6), connecting the electrolytic power supply (6) to perform an electrolytic reaction, and extracting the anode electrolyte when the concentration of a copper ion in the anode electrolyte reaches a predetermined value. Also disclosed is a device for implementing the production method suitable for the electroplating solution or the electroplating supplement solution in an insoluble anode acid copper electroplating process.

Description

不溶性阳极酸性电镀铜的镀液生产和再生工艺及装置Production and regeneration process and device of insoluble anode acid copper electroplating bath 技术领域Technical field

本发明属于酸性电镀铜工艺领域,具体涉及一种不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法和装置。The invention belongs to the technical field of acid copper electroplating, and particularly relates to a method and a device for producing a plating solution or a plating rehydration solution in an insoluble anode acid copper plating process.

背景技术Background technique

电镀是利用电解池原理在金属表面上镀上一层其它金属或合金薄层的过程。现有的酸性硫酸铜电镀铜工艺上主要可以分为可溶性阳极和不溶性阳极两种工艺。Electroplating is the process of plating a thin layer of other metal or alloy on the metal surface by using the principle of an electrolytic cell. The existing acid copper sulfate electroplating copper process can be mainly divided into two processes: soluble anode and insoluble anode.

可溶性阳极电镀铜工艺顾名思义,是指阳极在电镀电化学反应过程中会逐渐溶解的工艺类型。常见的可溶性阳极材料为磷铜。电镀过程中,电镀液中的铜离子在阴极镀件表面还原为金属铜实现电镀,电镀液中的铜离子不断被消耗;与此同时,作为阳极的磷铜上的铜金属溶解成为铜离子,从而对电镀液的铜离子进行补充。Soluble anodized copper electroplating, as the name implies, refers to the type of process in which the anode will gradually dissolve during the electrochemical reaction of electroplating. A common soluble anode material is phosphor copper. During the electroplating process, copper ions in the plating solution are reduced to metallic copper on the surface of the cathode plating to achieve electroplating, and the copper ions in the plating solution are continuously consumed; at the same time, the copper metal on the phosphorous copper as the anode is dissolved into copper ions. Thereby, the copper ion of the plating solution is supplemented.

现有可溶性阳极电镀铜中采用磷铜而非金属铜作为可溶性阳极,其原因在于:金属铜阳极的表面在电镀过程中易被镀液里的氧化物质氧化为氧化铜或氧化亚铜,导致金属铜阳极溶解的速度不均匀,造成电镀液成分不稳定,进而影响电镀的质量。虽然使用磷铜作为可溶性阳极可以在一定程度上改善阳极溶解速度不均匀的缺陷,然而,采用磷铜阳极时,容易出现阳极极化、电流分布不均等情况导致镀层质量不稳定的问题;另一方面,磷铜价格较高,其制作和使用过程中会产生有毒的含磷废水、进入人体对肝脏等器官危害极大,为使废水达到排放指标还需要增加电镀废液的处理成本。In the existing soluble anodized copper, phosphorous copper is used instead of metallic copper as the soluble anode. The reason is that the surface of the metallic copper anode is easily oxidized by the oxidizing substance in the plating solution to copper oxide or cuprous oxide during the electroplating process, resulting in metal. The dissolution speed of the copper anode is not uniform, which causes the composition of the plating solution to be unstable, which in turn affects the quality of the plating. Although the use of phosphorous copper as a soluble anode can improve the defect of uneven anode dissolution speed to a certain extent, when using a phosphorous copper anode, the problem of unstable anode quality caused by anodic polarization and uneven current distribution is easy to occur; another On the one hand, phosphorous copper is relatively expensive. During its production and use, toxic phosphorus-containing wastewater is generated, which enters the human body and is extremely harmful to the liver and other organs. In order to achieve the wastewater discharge target, it is necessary to increase the cost of electroplating waste liquid treatment.

不溶性阳极电镀铜工艺则刚好相反,是指在电镀反应过程中阳极不发生或发生极少量溶解的电镀工艺。常见的不溶性阳极有涂覆贵金属氧化物的钛、导电石墨、铂金和铅合金。The insoluble anodized copper electroplating process is just the opposite, which refers to the electroplating process in which the anode does not occur or a small amount of dissolution occurs during the electroplating reaction. Common insoluble anodes are titanium, conductive graphite, platinum and lead alloys coated with precious metal oxides.

第一种常见的使用不溶性阳极的酸性镀铜工艺以主成分为硫酸铜和硫酸的水溶液作为电镀液,水在阳极反应生成氢离子和氧气,电镀液中的铜离子在阴极处被还原成金属铜。随着铜的电镀,电镀液中的硫酸浓度越来越高,因此在电镀的过程中,需要不断加入氧化铜,一方面其与电镀液中的硫酸反应以补充 电镀液中失去的铜离子,另一方面相应地消耗当量的硫酸,以抑制电镀液中硫酸浓度的不断升高。The first common acidic copper plating process using insoluble anodes uses an aqueous solution of copper sulfate and sulfuric acid as the plating solution. Water reacts at the anode to generate hydrogen ions and oxygen. Copper ions in the plating solution are reduced to metal at the cathode. copper. With the electroplating of copper, the sulfuric acid concentration in the electroplating solution is getting higher and higher. Therefore, during the electroplating process, copper oxide needs to be continuously added. On the one hand, it reacts with the sulfuric acid in the electroplating solution to supplement the copper ions lost in the electroplating solution. On the other hand, the equivalent amount of sulfuric acid is correspondingly consumed to suppress the continuous increase of sulfuric acid concentration in the plating solution.

具体的反应式如下:The specific reaction formula is as follows:

阳极上的电化学反应:2H 2O-4e -→O 2↑+4H + The electrochemical reaction at the anode: 2H 2 O-4e - → O 2 ↑ + 4H +

阴极上的电化学反应:Cu 2++2e -→Cu↓ The electrochemical reaction at the cathode: Cu 2+ + 2e - → Cu

2H ++2e -→H 2 2H + + 2e - → H 2

硫酸铜电镀液再生的反应:CuO+H 2SO 4→CuSO 4+H 2O。 Reaction of copper sulfate plating solution regeneration: CuO + H 2 SO 4 → CuSO 4 + H 2 O.

使用此方法补充铜离子的不足之处在于:电镀过程中必须不断地添加比金属铜价格更高的氧化铜,使其不断地溶解到电镀液中对电镀液的铜离子浓度进行补充,才能使该电镀工艺持续地进行,造成生产成本加大。The disadvantage of using this method to supplement copper ions is that in the electroplating process, copper oxide, which is more expensive than metal copper, must be continuously added to dissolve it into the plating solution to supplement the copper ion concentration of the plating solution. This electroplating process is continuously performed, resulting in increased production costs.

另一种常见的使用不溶性阳极的酸性镀铜工艺是在主成分为硫酸铜和硫酸水溶液的电镀液基础上加入铁离子,阳极上的电化学反应为二价铁离子氧化成为三价铁离子,铜离子在阴极还原成金属铜。在电镀过程中利用三价铁离子不断地腐蚀电镀系统外的铜金属使电镀液的铜离子浓度得到补充。Another common acid copper plating process using an insoluble anode is to add iron ions on the basis of a plating solution whose main component is copper sulfate and an aqueous sulfuric acid solution. The electrochemical reaction on the anode is the oxidation of divalent iron ions to trivalent iron ions. Copper ions are reduced to metallic copper at the cathode. In the electroplating process, the ferrous ion is used to continuously corrode the copper metal outside the electroplating system to supplement the copper ion concentration of the electroplating solution.

具体反应式如下:The specific reaction formula is as follows:

阳极上的电化学反应:Fe 2+-e -→Fe 3+ The electrochemical reaction at the anode: Fe 2+ -e - → Fe 3+

阴极上的电化学反应:Cu 2++2e -→Cu↓ The electrochemical reaction at the cathode: Cu 2+ + 2e - → Cu

三价铁离子对阴极上的金属铜进行返蚀的反应:Cu+2Fe 3+→Cu 2++2Fe 2+The reaction of the trivalent iron ion to etch back the metallic copper on the cathode: Cu + 2Fe 3+ → Cu 2+ + 2Fe 2+ .

此工艺可减少氧气溶于电镀液中的量,避免氧气造成的电镀质量下降问题。但由于电镀液中存在三价铁离子,会对阴极镀件上的金属铜进行返蚀,破坏已经形成的电镀层,进而影响电镀质量。This process can reduce the amount of oxygen dissolved in the plating solution, and avoid the problem of degradation of the plating quality caused by oxygen. However, due to the presence of trivalent iron ions in the plating solution, the metal copper on the cathode plating is etched back, which destroys the formed plating layer, and then affects the plating quality.

上述两种常见的不溶性阳极电镀铜工艺中,虽然采用了不同的方法对生产线上的电镀液中浓度不断降低的铜离子进行补充,但两种方法均由于各自的缺陷而为实际的生产带来了诸多的不便,因此有必要改善补充不溶性阳极电镀铜工艺中电镀液铜离子的方法。In the above two common insoluble anodized copper plating processes, although different methods are used to supplement the decreasing concentration of copper ions in the plating solution on the production line, both methods bring actual production due to their respective defects. Because of many inconveniences, it is necessary to improve the method for replenishing copper ions in the plating solution in the insoluble anodized copper plating process.

发明内容Summary of the Invention

本发明的第一个目的在于提供一种不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法,该生产方法的成本低,且所制得的溶液可作为电镀液或电 镀补液或成品硫酸铜溶液,以适应多种不同的需求。The first object of the present invention is to provide a method for producing a plating solution or a plating rehydration solution in an insoluble anode acid copper plating process. The production method has low cost, and the prepared solution can be used as a plating solution or a plating rehydration solution or a finished sulfuric acid. Copper solution to suit many different needs.

本发明的第二个目的在于提供实现所述适用于上述不溶性阳极酸性电镀铜工艺的电镀液或电镀补液生产方法的装置。A second object of the present invention is to provide a device for realizing the production method of a plating solution or a plating rehydration solution suitable for the above-mentioned insoluble anode acid copper plating process.

本发明的第一个目的通过以下技术方案实现:The first object of the present invention is achieved by the following technical solutions:

一种不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法,包括以下步骤:A method for producing a plating solution or a plating rehydration solution in an insoluble anode acid copper plating process includes the following steps:

(1)设置一电解槽,使用电解槽隔膜将电解槽分隔为电解阳极区和电解阴极区,所述电解槽隔膜用于阻止阳离子通过,以防止阳离子在所述电解阳极区和电解阴极区之间自由交换;(1) An electrolytic cell is provided, and the electrolytic cell is separated into an electrolytic anode region and an electrolytic cathode region by using an electrolytic cell membrane, and the electrolytic cell membrane is used to prevent cations from passing through to prevent the cations from passing between the electrolytic anode region and the electrolytic cathode region. Free exchange

(2)分别准备阳极电解液和阴极电解液;(2) Prepare anolyte and catholyte separately;

其中,所述的阳极电解液由硫酸和硫酸铜中至少一种的水溶液组成,且按照质量百分比的组成为:Wherein, the anolyte is composed of an aqueous solution of at least one of sulfuric acid and copper sulfate, and the composition in terms of mass percentage is:

0.001~45%硫酸0.001 to 45% sulfuric acid

或/和0.001~21%硫酸铜Or / and 0.001 ~ 21% copper sulfate

其余为水,且所述阳极电解液中溶质的总质量百分比不低于0.03%;The rest is water, and the total mass percentage of the solute in the anolyte is not less than 0.03%;

(3)将阳极电解液加入所述的电解阳极区,将阴极电解液加入所述的电解阴极区中;(3) adding anolyte to said electrolytic anode area, and adding catholyte to said electrolytic cathode area;

(4)以含有铜元素的金属电极作为电解阳极,并将所述的电解阳极浸入所述的阳极电解液中;以导电体作为电解阴极,并将所述的电解阴极浸入所述的阴极电解液中;(4) A metal electrode containing a copper element is used as an electrolytic anode, and the electrolytic anode is immersed in the anolyte; a conductor is used as an electrolytic cathode, and the electrolytic cathode is immersed in the cathode electrolysis Liquid

(5)将所述的电解阳极和电解阴极分别与电解电源的正极和负极连接,接通电解电源,通电开始电解反应,当所述的阳极电解液中的铜离子浓度达到预定数值时,将阳极电解液取出,得到不溶性阳极酸性电镀铜工艺的电镀液或者电镀补液或者成品硫酸铜溶液或者用于配制不溶性阳极酸性电镀铜电镀液的原料。(5) Connect the electrolytic anode and the electrolytic cathode to the positive electrode and the negative electrode of the electrolytic power source respectively, turn on the electrolytic power source, and start the electrolytic reaction when the power is turned on. When the copper ion concentration in the anolyte reaches a predetermined value, The anolyte is taken out to obtain an insoluble anodic acid copper electroplating process or electroplating rehydration solution or a finished copper sulfate solution or a raw material for preparing an insoluble anodic acid copper electroplating solution.

本发明通过另行生产适用于不溶性阳极酸性电镀铜工艺的电镀液或电镀补液,以提供不溶性阳极酸性电镀铜生产所需的电镀液,和/或通过适时给所述电镀铜生产中的电镀液添加电镀补液的方式来维持电镀液中能够持续镀铜的铜离子浓度,不仅能保证电镀质量良好,而且,操作简单,无需使用复杂和大型的 设备,也无需高价的化学品作为原料,使得所述电镀铜的成本降低,明显改善了所述电镀铜生产的工艺性和性价比。In the present invention, an electroplating solution or electroplating rehydration solution suitable for insoluble anode acid copper electroplating is separately produced to provide a plating solution required for the production of insoluble anode acid copper electroplating, and / or by adding the electroplating liquid in the electroplated copper production in a timely manner. The method of electroplating to maintain the concentration of copper ions in the electroplating solution that can continuously plate copper can not only ensure good electroplating quality, but also simple operation, without using complicated and large equipment, and without expensive chemicals as raw materials. The cost of electroplated copper is reduced, which significantly improves the processability and cost performance of the electroplated copper production.

本发明步骤(1)所述的电解槽隔膜作用在于阻止阳离子通过,以防止阳离子在所述电解阳极区和电解阴极区之间自由交换,同时,能允许电荷在电解过程中在所述的电解阳极区和电解阴极区之间进行转移。优选地,所述的电解槽隔膜可采用阴离子交换膜和/或双极膜。The role of the electrolytic cell membrane in step (1) of the present invention is to prevent cations from passing through, so as to prevent free exchange of cations between the electrolytic anode region and the electrolytic cathode region, and at the same time, allow the charge to be electrolyzed in the electrolysis process during the electrolysis. A transition is made between the anode region and the electrolytic cathode region. Preferably, the electrolytic cell membrane may use an anion exchange membrane and / or a bipolar membrane.

当所述的电解槽隔膜采用阴离子交换膜时:When the electrolytic cell membrane adopts an anion exchange membrane:

所述的阴极电解液由硫酸、硫酸盐、碳酸和无机碱中至少一种的水溶液组成,且所述阴极电解液中溶质的总质量百分比为0.1~40%,所述的阳极电解液和所述的阴极电解液中的至少一者含有硫酸。The catholyte is composed of an aqueous solution of at least one of sulfuric acid, sulfate, carbonic acid, and an inorganic base, and the total mass percentage of the solute in the catholyte is 0.1 to 40%. At least one of said catholytes contains sulfuric acid.

当所述的电解槽隔膜为双极膜时:When the electrolytic cell diaphragm is a bipolar membrane:

所述的阴极电解液为水或电解质的水溶液,所述的电解质可以是任意的电解质,且所述阳极电解液需含有硫酸。The catholyte is water or an aqueous solution of an electrolyte, the electrolyte may be any electrolyte, and the anolyte needs to contain sulfuric acid.

本发明步骤(2)准备的阳极电解液可以采用组分原料配制而成,也可以是来源于不溶性阳极酸性电镀铜工艺生产线上的电镀液。The anolyte prepared in step (2) of the present invention may be prepared by using component raw materials, or it may be a plating solution derived from an insoluble anode acid copper electroplating process production line.

本发明可以根据实际需求的不同,使所述阳极电解液中的铜离子浓度达到不同的预定数值,即可获得电镀液、电镀补液或成品硫酸铜溶液等不同用途的溶液:According to the present invention, according to different actual needs, the copper ion concentration in the anolyte can reach different predetermined values, so that solutions for different uses such as electroplating solution, electroplating rehydration solution or finished copper sulfate solution can be obtained:

1.所述的预定数值等于不溶性阳极酸性电镀铜工艺生产线上所要求的电镀液中铜离子的浓度,所得的溶液可以直接作为不溶性阳极酸性电镀铜工艺的初始电镀液,也可以作为电镀补液,在电镀的过程中直接加入电镀液中,以快速补充电镀过程中损失的铜离子;1. The predetermined value is equal to the concentration of copper ions in the plating solution required on the insoluble anode acid copper electroplating process production line. The obtained solution can be directly used as the initial plating solution for the insoluble anode acid copper electroplating process, or it can be used as a plating rehydration solution. Add directly to the plating solution during the plating process to quickly replenish the copper ions lost during the plating process;

2.所述的预定数值为除零以外的任意数值,所得的溶液可以作为配制不溶性阳极酸性电镀铜工艺的初始电镀液的原料之一;2. The predetermined value is any value other than zero, and the obtained solution can be used as one of the raw materials for the initial plating solution for the preparation of the insoluble anode acid copper plating process;

3.所述的预定数值大于不溶性阳极酸性电镀铜工艺生产线上所要求的电镀液中铜离子的浓度,所得的溶液可以作为电镀补液在电镀的过程中直接加入电镀液中,以快速补充电镀过程中损失的铜离子;3. The predetermined value is greater than the concentration of copper ions in the plating solution required on the insoluble anode acid copper electroplating process production line. The resulting solution can be directly added to the plating solution as a plating replenishment during the plating process to quickly supplement the plating process. Lost copper ions;

4.所述的预定数值等于成品硫酸铜溶液中铜离子的浓度,所得的溶液可以作为成品硫酸铜溶液使用。4. The predetermined value is equal to the concentration of copper ions in the finished copper sulfate solution, and the obtained solution can be used as a finished copper sulfate solution.

本发明的工作原理:在所述的电解槽中,阳极上的金属铜变为铜离子溶于阳极电解液中,阴极上氢离子变为氢气逸出电解槽,所发生的具体电化学反应如下:The working principle of the present invention: In the electrolytic cell, the metal copper on the anode becomes copper ions and dissolves in the anolyte, and the hydrogen ions on the cathode become hydrogen to escape the electrolytic cell. The specific electrochemical reaction that occurs is as follows :

阳极上的电化学反应:Cu-2e -→Cu 2+ The electrochemical reaction at the anode: Cu-2e - → Cu 2+

阴极上的电化学反应:2H ++2e -→H 2The electrochemical reaction at the cathode: 2H + + 2e - → H 2 ↑

当本发明采用阴离子交换膜作为电解槽隔膜时,随着电解阴极区中的氢气的产生,阴极电解液中不断有氢氧根离子生成。When the present invention uses an anion exchange membrane as an electrolytic cell membrane, with the generation of hydrogen in the cathode region of the electrolysis, hydroxide ions are constantly generated in the catholyte.

当只有阳极电解液中含有硫酸时,阴极电化学反应生成的氢氧根离子和/或阴极电解液中的碳酸根离子和/或阴极电解液中的无机碱阴离子可以通过阴离子交换膜进入电解阳极区与阳极电解液中的氢离子结合生成水以消耗阳极电解液中的硫酸,同时原属于阳极电解液中硫酸的硫酸根与阳极电化学生成的铜离子形成硫酸铜。When only the anolyte contains sulfuric acid, hydroxide ions and / or carbonate ions in the catholyte and / or inorganic base anions in the catholyte can enter the electrolytic anode through the anion exchange membrane. The zone is combined with hydrogen ions in the anolyte to generate water to consume sulfuric acid in the anolyte. At the same time, the sulfate radical originally belonging to the sulfuric acid in the anolyte and the anode electrochemically generated copper ions form copper sulfate.

当阴极电解液中含有硫酸时,阴极电化学反应生成的氢氧根离子与阴极电解液中的氢离子结合生成水消耗阴极电解液中的硫酸,所述阴极电解液中原属于硫酸的硫酸根离子可以通过阴离子交换膜进入电解阳极区与阳极电化学生成的铜离子形成硫酸铜。When the catholyte contains sulfuric acid, the hydroxide ions generated by the cathode electrochemical reaction combine with the hydrogen ions in the catholyte to generate water to consume the sulfuric acid in the catholyte. The catholyte originally belongs to the sulfate ion of sulfuric acid. Copper sulfate can be formed by anion exchange membrane entering the electrolytic anode area and the copper ions electrochemically generated by the anode.

此外,当采用阴离子交换膜作为电解槽隔膜且所述的阴极电解液含有硫酸根时,所述阳极电解液的制备也可以先采用水作为电解液,然后施以高于工作设定的电解电压进行电解,使阴极电解液中的硫酸根穿过阴离子交换膜与阳极上产生的铜离子形成硫酸铜电解质来完成。由于水本身有较弱的电离能力,在较高的电解电压下同样能发生离子转移实现电化学反应。In addition, when an anion exchange membrane is used as the diaphragm of the electrolytic cell and the catholyte contains sulfate, the preparation of the anolyte can also use water as the electrolyte first, and then apply an electrolytic voltage higher than the working setting The electrolysis is performed by passing the sulfate in the catholyte through the anion exchange membrane and the copper ions generated on the anode to form a copper sulfate electrolyte. Because water itself has a weaker ionization capacity, ion transfer can also occur at higher electrolytic voltages to achieve electrochemical reactions.

当本发明采用双极膜作为电解槽隔膜时,由于双极膜为特种离子交换膜,是由一张阳离子交换膜和一张阴离子交换膜复合制成的阴、阳复合膜。在直流电场的作用下,阴、阳离子交换膜复合层间的水(H 2O)会解离成氢离子(H +)和氢氧根离子(OH -),并分别通过阴离子交换膜和阳离子交换膜,作为H +和OH -离子源。随着电解反应的进行,双极膜上生成的氢离子进入电解阴极区并成为氢气析出,双极膜上生成的氢氧根离子则进入电解阳极区。阳极电解液中由硫酸电离生成的硫酸根离子与阳极上的金属铜电化学反应生成的铜离子形成硫酸铜后,余下由硫酸电离生成的氢离子与上述的氢氧根离子结合形成水。 When the present invention adopts a bipolar membrane as a diaphragm of an electrolytic cell, since the bipolar membrane is a special ion exchange membrane, it is a negative and positive composite membrane made of a cation exchange membrane and an anion exchange membrane. In the DC electric field, anion and cation exchange water (H 2 O) between the composite layer film dissociate into hydrogen ions (H +) and hydroxide ions (OH -), respectively by an anion exchange membrane and the cation exchange membrane, as H + and OH - ions. With the progress of the electrolytic reaction, hydrogen ions generated on the bipolar membrane enter the electrolytic cathode region and become hydrogen precipitation, while hydroxide ions generated on the bipolar membrane enter the electrolytic anode region. In the anolyte, after sulfate ion generated by sulfuric acid ionization and copper ion generated by electrochemical reaction of copper metal on the anode to form copper sulfate, the remaining hydrogen ion generated by sulfuric acid ionization is combined with the above hydroxide ion to form water.

当本发明采用双极膜作为电解槽隔膜时,利用双极膜在直流电场的作用下可将水解离成H +和OH -的特性,可以直接采用水作为阴极电解液。也可以采用电解质的水溶液为阴极电解液,能有效提高电效率并降低电解电压,而由于双极膜两边的溶液不相通,故所选用的电解质只要能溶于水生成离子即可,对其种类并无限定。 When the present invention adopts a bipolar membrane as an electrolytic cell diaphragm, the characteristics of the bipolar membrane that can be hydrolyzed to H + and OH - under the action of a direct-current electric field can be used directly as water as a catholyte. You can also use the electrolytic solution of the electrolyte as the catholyte, which can effectively improve the electrical efficiency and reduce the electrolytic voltage. Because the solutions on both sides of the bipolar membrane are not connected, the selected electrolyte can be dissolved in water to generate ions. There is no limit.

本发明所述的阴极电解液中的硫酸盐为硫酸的强电解质盐,即水溶性硫酸盐,包括硫酸钾、硫酸钠、硫酸铜、硫酸铁、硫酸铝、硫酸亚铁、硫酸钛、硫酸铵、硫酸镉、硫酸镁、硫酸亚锰、硫酸氢钾、硫酸氢钠、硫酸镍和硫酸锌中的一种或多种,多种硫酸盐之间的配比没有限制。The sulfate in the catholyte according to the present invention is a strong electrolyte salt of sulfuric acid, that is, a water-soluble sulfate, including potassium sulfate, sodium sulfate, copper sulfate, iron sulfate, aluminum sulfate, ferrous sulfate, titanium sulfate, and ammonium sulfate. One or more of cadmium sulfate, magnesium sulfate, manganese sulfate, potassium hydrogen sulfate, sodium hydrogen sulfate, nickel sulfate, and zinc sulfate, and there is no limitation on the ratio of various sulfates.

本发明所述的无机碱中具有氢氧根、碳酸根和碳酸氢根中的至少一种,包括氢氧化钠、氢氧化钾、氢氧化铵、碳酸钠、碳酸氢钠、碳酸钾、碳酸氢钾、碳酸铵和碳酸氢铵中的一种或多种,多种无机碱之间的配比没有限制。The inorganic base according to the present invention has at least one of hydroxide, carbonate and bicarbonate, including sodium hydroxide, potassium hydroxide, ammonium hydroxide, sodium carbonate, sodium hydrogen carbonate, potassium carbonate, and hydrogen carbonate. One or more of potassium, ammonium carbonate, and ammonium bicarbonate, and the ratio of various inorganic bases are not limited.

作为本发明推荐的一种实施方式,所述的电解阴极为耐酸碱性导电体,优选由金属和/或石墨组成,所述的金属可以是钛、铂、金、银、铜、铁中的任一种,或含有上述金属中至少一种金属的合金,可以是裸露金属,也可以是表面涂有电极涂层或镀有惰性金属的金属电极,还可以是不锈钢,所述的惰性金属包括但不限于铂、金,所述阴极电解液中不含硫酸时可采用的惰性金属还包括钛、银。As a preferred embodiment of the present invention, the electrolytic cathode is an acid- and alkali-resistant conductive body, and is preferably composed of a metal and / or graphite. The metal may be titanium, platinum, gold, silver, copper, or iron. Any of the above, or an alloy containing at least one of the above metals, may be a bare metal, or a metal electrode coated with an electrode coating or an inert metal on the surface, or stainless steel, the inert metal Including but not limited to platinum and gold, the inert metals that can be used when the catholyte does not contain sulfuric acid also include titanium and silver.

本发明所述的电解阳极虽然在含有铜以外的其他金属元素和/或不溶性杂质时,仍能实现电解生成硫酸铜的目的。但是,却会导致电解所得的阳极电解液中含有其他金属离子杂质和/或不溶性固体杂质,将其作为电镀液或者电镀补液用于电镀时,可能会引起耗费电能、使镀层含有铜以外的金属杂质、导致镀层不均匀不平整等问题,影响生产效率或电镀质量,这时通常需要增加过滤或其他手段来减少所得阳极电解液中的杂质以保证其用于电镀时能达到较好的电镀质量,从而增加了工艺的复杂性和电镀质量不稳定的可能性。因此,所采用的电解阳极所含铜以外的其他金属元素和/或不溶性杂质是越少越好,故本发明优选电解阳极采用铜电极。Although the electrolytic anode according to the present invention contains other metallic elements and / or insoluble impurities other than copper, it can still achieve the purpose of electrolytically generating copper sulfate. However, it may cause other metal ion impurities and / or insoluble solid impurities in the anolyte obtained from the electrolysis. When it is used as a plating solution or a plating replenisher for electroplating, it may cause power consumption and the plating layer to contain metals other than copper. Impurities, problems such as uneven and uneven plating, affect production efficiency or plating quality. At this time, it is usually necessary to increase filtration or other means to reduce impurities in the resulting anolyte to ensure that it can achieve better plating quality when used in electroplating. , Which increases the complexity of the process and the possibility of unstable plating quality. Therefore, as the electrolytic anode used contains other metallic elements and / or insoluble impurities, the less the better, the copper anode is preferred for the electrolytic anode in the present invention.

作为本发明的一种实施方式,本发明与不溶性阳极酸性电镀铜工艺生产线相关联,根据不溶性阳极酸性电镀铜工艺生产线上工艺参数的动态变化,来调 整本发明所述步骤(5)电解电流的大小,或控制本发明电解电源的开启或关停;或根据本发明所述步骤(5)中的电解过程工艺参数的动态变化,或调整不溶性阳极酸性电镀铜工艺生产线上电镀电流的大小,或控制不溶性阳极酸性电镀铜工艺生产线上电镀电源的开启/或关停,以使得本发明所得的电镀补液的工艺参数能与不溶性阳极酸性电镀铜工艺生产线的工艺参数相配合适应,或能使得生产线上的电镀液中的铜离子能够得到及时的补充,所述的工艺参数包括铜离子浓度、硫酸浓度、工作时长、工作量等。As an embodiment of the present invention, the present invention is associated with an insoluble anode acid copper electroplating process production line, and adjusts the electrolytic current of step (5) according to the present invention according to the dynamic change of process parameters on the insoluble anode acid copper electroplating process production line. Or control the turning on or off of the electrolytic power source of the present invention; or dynamically change the process parameters of the electrolytic process in step (5) of the present invention, or adjust the size of the plating current on the insoluble anode acid copper electroplating process production line, or Control the turning on / off of the electroplating power supply on the insoluble anode acid copper electroplating process production line, so that the process parameters of the plating rehydration obtained by the present invention can be matched with the process parameters of the insoluble anode acid copper electroplating process production line, or can make the production line The copper ions in the electroplating solution can be replenished in time. The process parameters include copper ion concentration, sulfuric acid concentration, working time, and workload.

作为本发明的一种优选实施方式,当本发明与不溶性阳极酸性电镀铜工艺生产线相关联时,即本发明所述的阳极电解液直接来源于不溶性阳极酸性电镀铜工艺生产线上的电镀液和/或电镀废液,所述步骤(5)接通电解电源开始电解反应后,对本发明所述阳极电解液的铜离子浓度和/或不溶性阳极酸性电镀铜工艺生产线上的电镀液的铜离子浓度进行检测,并根据检测结果对本发明的电解电流和/或生产线上的电镀电流大小进行调整,或对本发明的电解电源和/或生产线上的电镀电源进行开启/或关停,具体操作如下:As a preferred embodiment of the present invention, when the present invention is associated with an insoluble anodic acid copper electroplating process production line, that is, the anolyte according to the present invention is directly derived from the insoluble anodic acid copper electroplating process production line and / Or electroplating waste liquid, after the step (5) turns on the electrolytic power to start the electrolytic reaction, the copper ion concentration of the anolyte and / or the copper ion concentration of the plating solution on the insoluble anode acid copper electroplating process line of the present invention is performed Detect and adjust the size of the electrolytic current and / or the plating current on the production line according to the detection result, or turn on / off the electrolytic power and / or the plating power on the production line according to the present invention. The specific operations are as follows:

当本发明所述阳极电解液和/或生产线上的电镀液的铜离子浓度小于或等于设定值时,加大电解电流或开启电解电源以促进本发明电解反应和/或减小生产线上的电镀电流以降低电镀液的铜离子消耗速度,直至本发明所述阳极电解液的铜离子浓度和/或生产线上的电镀液的铜离子浓度恢复至设定值时,减小电解电流或关停电解电源,和/或加大电镀电流。When the copper ion concentration of the anolyte and / or the plating solution on the production line of the present invention is less than or equal to a set value, increase the electrolytic current or turn on the electrolytic power to promote the electrolytic reaction of the present invention and / or reduce the The plating current is used to reduce the copper ion consumption rate of the plating solution, until the copper ion concentration of the anolyte and / or the copper ion concentration of the plating solution on the production line is restored to the set value, the electrolytic current is reduced or shut down Electrolytic power, and / or increased plating current.

在检测本发明所述阳极电解液和/或生产线上的电镀液的铜离子浓度的过程中,可以通过检测阳极电解液的比重值和/或光电比色值和/或氧化还原电位来间接检测所述阳极电解液的铜离子浓度和/或电镀液的铜离子浓度。所测得的阳极电解液和/或生产线上的电镀液的比重越大,或颜色越深,或氧化还原电位越高,说明铜离子的浓度越高。In the process of detecting the copper ion concentration of the anolyte and / or the plating solution on the production line according to the present invention, it can be detected indirectly by detecting the specific gravity value and / or the photoelectric colorimetric value and / or the redox potential of the anolyte. The copper ion concentration of the anolyte and / or the copper ion concentration of the plating solution. The greater the specific gravity of the measured anolyte and / or the plating solution on the production line, or the darker the color, or the higher the redox potential, the higher the concentration of copper ions.

作为本发明的另一种实施方式,所述步骤(5)接通电解电源开始电解反应后,对阴极电解液中的硫酸和/或硫酸盐和/或碳酸和/或无机碱的浓度进行检测,并根据检测结果向所述的电解阴极区投加硫酸和/或硫酸盐和/或水和/或二氧化碳,以便调整阴极电解液中的硫酸和/或硫酸盐和/或碳酸和/或无机碱的浓度维持在设定值范围内:As another embodiment of the present invention, after the step (5) is turned on to start the electrolytic reaction, the concentration of sulfuric acid and / or sulfate and / or carbonic acid and / or inorganic alkali in the catholyte is detected. And adding sulfuric acid and / or sulfate and / or water and / or carbon dioxide to the electrolytic cathode area according to the detection result, so as to adjust the sulfuric acid and / or sulfate and / or carbonic acid and / or inorganic in the catholyte The concentration of alkali is maintained within the set value:

当所述阴极电解液中的硫酸和/或硫酸盐和/或碳酸和/或碳酸根或碳酸氢根的无机碱浓度小于或等于设定值时,向所述的电解阴极区加投硫酸或其水溶液和/或硫酸盐或其水溶液和/或二氧化碳,或当所述阴极电解液因水分蒸发而造成浓度大于或等于设定值时,向所述的电解阴极区加投清水,直至阴极电解液的硫酸和/或硫酸盐和/或无机碱的浓度恢复至设定值为止。When sulfuric acid and / or sulfate and / or carbonic acid and / or carbonate or bicarbonate inorganic base concentration in the catholyte is less than or equal to a set value, sulfuric acid or Its aqueous solution and / or sulfate or its aqueous solution and / or carbon dioxide, or when the concentration of the catholyte due to evaporation of water is greater than or equal to a set value, water is added to the electrolytic cathode area until the cathode is electrolyzed The concentration of sulfuric acid and / or sulfate and / or inorganic base of the liquid returns to the set value.

在检测所述阴极电解液的硫酸浓度的过程中,可通过检测所述阴极电解液的酸度值和/或比重值来间接检测所述阴极电解液的硫酸浓度;在检测所述阴极电解液的硫酸盐和/或碳酸和/或无机碱浓度的过程中,可通过检测所述阴极电解液的pH值和/或比重值来间接检测所述阴极电解液的硫酸盐和/或碳酸和/或无机碱浓度;在检测所述阴极电解液的碳酸和/或碳酸氢根的无机碱和/或碳酸浓度的过程中,可通过检测本发明的电解槽压来间接检测所述阴极电解液的碳酸根和/或碳酸氢根的无机碱成分和/或碳酸。In the process of detecting the sulfuric acid concentration of the catholyte, the sulfuric acid concentration of the catholyte can be indirectly detected by detecting the acidity value and / or specific gravity value of the catholyte; During the concentration of sulfate and / or carbonic acid and / or inorganic alkali, the pH and / or specific gravity of the catholyte can be used to indirectly detect the sulfate and / or carbonic acid and / or of the catholyte Inorganic alkali concentration; in the process of detecting the concentration of the inorganic alkali and / or carbonic acid in the carbonic acid and / or bicarbonate of the catholyte, the carbonation of the catholyte can be detected indirectly by detecting the electrolytic cell pressure of the present invention. Base and / or bicarbonate inorganic base component and / or carbonic acid.

当所述的阴极电解液中含有碳酸根和/或碳酸氢根的无机碱成分和/或碳酸,且所述的隔膜为阴离子交换膜时,随着电解反应的进行,部分碳酸根和/或碳酸氢根离子通过隔膜进入所述的电解阳极区并与所述阳极电解液中的氢离子反应生成水和二氧化碳,同时所述阴极电解液的pH值也由于氢氧根离子浓度的上升而上升,而随着所述阴极电解液中氢氧根离子浓度的升高导致通过所述阴离子交换膜的阴离子中氢氧根所占比例越来越大时进入电解阳极区的氢氧根还会与阳极电解液中的铜离子反应在阴离子交换膜上析结铜泥造成电解槽压升高。此时,向所述的电解阴极区中加投二氧化碳,其与阴极电解液中的氢氧根离子反应生成碳酸根和/或碳酸氢根和水,能有效稳定所述阴极电解液中的碳酸根和/或碳酸氢根浓度以及所述阴极电解液的pH值和电解槽压。当所述隔膜为双极膜且所述阴极电解液为水时,所述步骤(5)接通电解电源开始电解反应后,可对阴极电解液的液位进行检测,并根据检测结果来确定是否向所述的电解阴极区加水,以使阴极电解液的容积量维持在设定值范围内。When the catholyte contains carbonate and / or bicarbonate inorganic alkali components and / or carbonic acid, and the separator is an anion exchange membrane, as the electrolytic reaction proceeds, part of the carbonate and / or Bicarbonate ions enter the electrolytic anode zone through the diaphragm and react with hydrogen ions in the anolyte to generate water and carbon dioxide. At the same time, the pH of the catholyte also rises due to the increase in hydroxide ion concentration As the concentration of hydroxide ions in the catholyte increases, the proportion of hydroxides in the anions passing through the anion exchange membrane becomes larger and larger. The reaction of copper ions in the anolyte to precipitate copper sludge on the anion exchange membrane caused the electrolytic cell pressure to increase. At this time, carbon dioxide is added to the electrolytic cathode region, which reacts with hydroxide ions in the catholyte to generate carbonate and / or bicarbonate and water, which can effectively stabilize the carbonic acid in the catholyte. Root and / or bicarbonate concentration as well as the pH and electrolytic cell pressure of the catholyte. When the diaphragm is a bipolar membrane and the catholyte is water, after the step (5) is turned on to start the electrolytic reaction, the catholyte liquid level may be detected and determined according to the detection result. Whether to add water to the electrolytic cathode region to maintain the volume of the catholyte within a set value range.

作为本发明的一种优选实施方式,本发明向所述的阳极电解液中通入氧气,所述的氧气可以来源于所述电解阳极处电解生成的氧气和/或外部的氧气源和/或空气。向所述的阳极电解液中通入氧气的作用在于加速提高所述阳极电解液中铜离子浓度,其原理为:氧气将电解阳极中的部分金属铜氧化为氧化铜,生 成的氧化铜与硫酸反应生成硫酸铜,在提升铜离子浓度的同时,不影响电解反应的进行。通入的氧气量越多,铜离子浓度增加的速度越快,因此氧气的通入量没有特别的限制。As a preferred embodiment of the present invention, the present invention passes oxygen into the anolyte, and the oxygen may be derived from the oxygen generated at the electrolytic anode and / or an external oxygen source and / or air. The purpose of passing oxygen into the anolyte is to accelerate the increase of the copper ion concentration in the anolyte. The principle is that oxygen oxidizes part of the metal copper in the electrolytic anode to copper oxide, and the generated copper oxide and sulfuric acid The reaction produces copper sulfate, which does not affect the progress of the electrolytic reaction while increasing the copper ion concentration. The more oxygen is passed in, the faster the copper ion concentration increases, so the oxygen inflow is not particularly limited.

作为本发明的另一种优选实施方式,发明所述的电解阳极中含有氧化铜。与上述的原理同理,电解阳极中的氧化铜与硫酸反应生成硫酸铜,加速提升所述阳极电解液中的铜离子浓度。As another preferred embodiment of the present invention, the electrolytic anode according to the present invention contains copper oxide. Similar to the above principle, the copper oxide in the electrolytic anode reacts with sulfuric acid to generate copper sulfate, which accelerates the increase of the copper ion concentration in the anolyte.

为了解决本发明所述电解阳极在电解过程中脱落的铜粉积聚在电解阳极区底部形成铜泥的问题,可在所述的电解阳极区底部设置一不溶性电解阳极,从所述电解阳极脱落的金属铜下沉至所述电解阳极区底部时,会落到不溶性电解阳极表面,金属铜直接受到所述不溶性电解阳极上的电流作用发生反应,Cu-2e -→Cu 2+,从而将固体的铜泥转化为铜离子溶解至阳极电解液中。当落在不溶性电解阳极表面的金属铜较少或没有时,所述不溶性电解阳极则会发生氧气的生成反应,2H 2O+2e -→O 2+4H +,达到向所述的阳极电解液中通入氧气和气浮搅拌的效果。只要是电解过程中耐硫酸或硫酸铜的导电体都可以作为所述的不溶性电解阳极,如常见的涂覆贵金属氧化物的钛、导电石墨、铂金、黄金、镀有铂金或黄金的金属等不溶电解阳极。 In order to solve the problem that the copper powder falling off during the electrolysis of the electrolytic anode of the present invention accumulates at the bottom of the electrolytic anode area to form copper sludge, an insoluble electrolytic anode may be provided at the bottom of the electrolytic anode area. when metallic copper sink to the bottom of the electrolytic anode region, will fall electrolytic insoluble anode surface, metallic copper is directly subjected to the insoluble anode current electrolytic reaction takes place, Cu-2e - → Cu 2+ , whereby a solid The copper sludge is converted into copper ions and dissolved in the anolyte. Falls when the amount of insoluble metallic copper electrolysis anode surface or not, the insoluble anode electrolytic oxygen generation reaction will occur, 2H 2 O + 2e - → O 2 + 4H +, to reach in the anolyte The effect of stirring with oxygen and air flotation. As long as the conductor is resistant to sulfuric acid or copper sulfate during the electrolytic process, it can be used as the insoluble electrolytic anode, such as common titanium coated with precious metal oxides, conductive graphite, platinum, gold, metals plated with platinum or gold, etc. Electrolytic anode.

优选地,所述电解阳极的电解电流高于所述电解阳极区底部不溶性电解阳极的电解电流,以便减少落在所述不溶性电解阳极表面的金属铜较少或没有时不必要的电耗。Preferably, the electrolytic current of the electrolytic anode is higher than the electrolytic current of the insoluble electrolytic anode at the bottom of the electrolytic anode region, so as to reduce unnecessary power consumption when there is little or no metallic copper falling on the surface of the insoluble electrolytic anode.

优选地,通过检测电镀液中的铜离子浓度和/或酸浓度和/或根据时间设定将铜离子浓度高于电镀液的阳极电解液加入生产线上的电镀槽中。所述电镀液中的铜离子浓度可通过其比重值和/或氧化还原电位值和/或比色值对应体现,所述电镀液中的酸浓度可通过其酸度值和/或pH值对应体现。Preferably, the anolyte having a copper ion concentration higher than that of the plating solution is added to the plating tank on the production line by detecting the copper ion concentration and / or acid concentration in the plating solution and / or according to the time setting. The concentration of copper ions in the plating solution can be correspondingly reflected by its specific gravity value and / or redox potential value and / or colorimetric value, and the acid concentration in the plating solution can be correspondingly reflected by its acidity value and / or pH value. .

优选的,通过监测所述生产线上的电镀槽和/或本发明的电解阳极区和/或电解阴极区的液位,向所述生产线上的电镀槽和/或本发明的电解阳极区和/或电解阴极区加投清水或相应的电镀液或电解液中所含成分的水溶液。本发明还可以做以下的改进:当使用阴离子交换膜作为隔膜时,所述的隔膜还可以采用两层阴离子交换膜,或当使用双极膜作为隔膜时,所述的隔膜可以采用一层双极膜和一层阴离子交换膜的组合,其中,所述的一层阴离子交换膜位于双极膜 中的阴离子交换膜的那侧,所述的两层阴离子交换膜或一层双极膜和一层阴离子交换膜的组合使得在所述的电解阳极区和电解阴极区之间形成电解缓冲区,以避免电解阴极上生成的氢氧根离子和/或阴极电解液原有的无机碱的阴离子通过阴离子交换膜与阳极电解液的铜离子接触,或双极膜上产生的氢氧根离子直接与阳极电解液的铜离子接触,进而避免了无此电解缓冲区时隔膜容易被生成的铜泥堵塞的问题。所述的电解缓冲区内含有缓冲电解液,所述的缓冲电解液为不含铜离子但含有硫酸的水溶液。Preferably, by monitoring the liquid level of the electroplating tank on the production line and / or the electrolytic anode area and / or the electrolytic cathode area of the present invention, the electroplating tank on the production line and / or the electrolytic anode area of the present invention and / Or add electrolytic water to the cathode area of the electrolyte or the corresponding plating solution or the aqueous solution of the components contained in the electrolyte. The present invention can also make the following improvements: When an anion exchange membrane is used as the separator, the separator may also use two layers of anion exchange membranes, or when a bipolar membrane is used as the separator, the separator may be formed by a double layer A combination of a polar membrane and an anion exchange membrane, wherein the anion exchange membrane is located on the side of the anion exchange membrane in the bipolar membrane, the two anion exchange membranes or a bipolar membrane and a The combination of two anion exchange membranes allows an electrolytic buffer zone to be formed between the electrolytic anode region and the electrolytic cathode region to prevent hydroxide ions generated on the electrolytic cathode and / or anions of the original inorganic base of the catholyte from passing through. The anion exchange membrane is in contact with the copper ions of the anolyte, or the hydroxide ions generated on the bipolar membrane are in direct contact with the copper ions of the anolyte, thereby preventing the diaphragm from being easily blocked by the generated copper slurries without this electrolytic buffer. The problem. The electrolytic buffer contains a buffer electrolyte, and the buffer electrolyte is an aqueous solution containing no copper ions but containing sulfuric acid.

而所述电解槽中没有设置电解缓冲区容易造成铜泥堵塞隔膜原因是,当隔膜采用阴离子交换膜且阴极电解液为中性或碱性时,电解阴极上生成的氢氧根离子和/或阴极电解液原有的无机碱的阴离子可以通过阴离子交换膜进入电解阳极区;当隔膜为双极膜时,双极膜上产生的氢氧根离子则会直接进入电解阳极区。所述氢氧根离子或无机碱的阴离子一旦进入电解阳极区,会与铜离子反应并在隔膜上生成氢氧化铜等铜泥沉积,从而积聚铜泥导致隔膜堵塞,影响电解反应的进行。当隔膜大面积被所述铜泥堵塞时,就必须更换隔膜了。可见,铜泥堵塞隔膜的问题会造成隔膜的使用寿命下降,无形中增加了生产成本。The reason that the electrolytic buffer is not provided in the electrolytic cell is likely to cause the copper mud to block the diaphragm. When the diaphragm uses an anion exchange membrane and the catholyte is neutral or alkaline, hydroxide ions and / or The anion of the original inorganic base of the catholyte can enter the electrolytic anode region through the anion exchange membrane; when the membrane is a bipolar membrane, hydroxide ions generated on the bipolar membrane will directly enter the electrolytic anode region. Once the hydroxide ion or the anion of the inorganic base enters the electrolytic anode zone, it will react with copper ions and generate copper sludge such as copper hydroxide on the separator, thereby accumulating copper sludge and causing the diaphragm to be blocked, affecting the progress of the electrolytic reaction. When the diaphragm is blocked by the copper mud in a large area, the diaphragm must be replaced. It can be seen that the problem of clogging the diaphragm with copper sludge will cause the service life of the diaphragm to decrease and increase production costs virtually.

因此,在所述的电解阳极区和电解阴极区之间设置电解缓冲区,使得氢氧根离子和/或无机碱的阴离子在进入电解阳极区前先与所述缓冲电解液中的硫酸反应生成水,原属于缓冲电解液中硫酸的硫酸根则受电场引力作用通过阴离子交换膜进入电解阳极区,与电解阳极上电化学生成的铜离子形成硫酸铜。因此,能有效减少氢氧根离子和/或无机碱离子直接与电解阳极区中的铜离子接触,进而避免在隔膜上形成铜泥堵塞,其一方面能使电解反应稳定,另一方面还有助于节约生产成本。Therefore, an electrolytic buffer is provided between the electrolytic anode area and the electrolytic cathode area, so that hydroxide ions and / or anions of inorganic bases react with sulfuric acid in the buffer electrolyte before entering the electrolytic anode area. Water, which originally belonged to the sulfuric acid in the buffer electrolyte, was subjected to the gravitational electric field to enter the electrolytic anode region through the anion exchange membrane, and formed copper sulfate with the copper ions electrochemically generated on the electrolytic anode. Therefore, it can effectively reduce the direct contact of hydroxide ions and / or inorganic alkali ions with the copper ions in the electrolytic anode area, thereby avoiding the formation of copper sludge on the diaphragm, which can stabilize the electrolytic reaction on the one hand, and Helps save production costs.

当所述的隔膜为一层双极膜和一层阴离子交换膜的组合且所述阴离子交换膜在双极膜中的阴离子交换膜的那侧时,若所述缓冲电解液为不含游离氢离子的水溶液,也可以实现本发明的目的,即仍能生产电镀补液等,但却起不到所述电解缓冲区的作用,即仍可能有铜泥堵塞隔膜的现象。这是因为缓冲电解液不含游离的氢离子,双极膜上产生的氢氧根离子在电解缓冲区得不到消耗,会继续通过阴离子交换膜进入电解阳极区,同样会与阳极电解液中的铜离子反应并在阴离子交换膜上生成氢氧化铜等铜泥沉积。When the separator is a combination of a bipolar membrane and an anion exchange membrane and the anion exchange membrane is on the side of the anion exchange membrane in the bipolar membrane, if the buffer electrolyte is free of free hydrogen The ionic aqueous solution can also achieve the purpose of the present invention, that is, it can still produce electroplating rehydration, etc., but it can not play the role of the electrolytic buffer, that is, there may still be the phenomenon that the copper mud blocks the diaphragm. This is because the buffer electrolyte does not contain free hydrogen ions. The hydroxide ions generated on the bipolar membrane cannot be consumed in the electrolytic buffer, and will continue to enter the electrolytic anode area through the anion exchange membrane. The copper ions react and form copper sludge deposits such as copper hydroxide on the anion exchange membrane.

本发明在所述步骤(5)接通电解电源开始电解反应后,对所述缓冲电解液的pH值和/或酸度值和/或比重值进行检测,并根据检测结果向所述的缓冲电解液中加入硫酸和/或不含铜离子但含有硫酸的水溶液:In the present invention, after the step (5) is turned on to start the electrolytic reaction, the pH value and / or the acidity value and / or the specific gravity value of the buffer electrolyte are detected, and the buffer electrolyte is electrolyzed according to the detection result. Add sulfuric acid and / or copper ion-free aqueous solution containing sulfuric acid to the solution:

当所述缓冲电解液的pH值和/或酸度值和/或比重值小于或等于设定值时,向所述的缓冲电解液中加入硫酸和/或不含铜离子但含有硫酸的水溶液,直至所述缓冲电解液的pH值和/或酸度值和/或比重值恢复至设定值或大于设定值。When the pH and / or acidity and / or specific gravity of the buffer electrolyte is less than or equal to a set value, adding sulfuric acid and / or an aqueous solution containing no copper ion but containing sulfuric acid to the buffer electrolyte, Until the pH value and / or the acidity value and / or the specific gravity value of the buffer electrolyte are restored to the set value or greater than the set value.

本发明还可以进一步做以下改进:The present invention can further make the following improvements:

将本发明与电镀铜生产线相连,结合为一生产整体,即本发明所述电解槽与电镀生产线上电镀槽中溶液形成可控的循环流动系统,其中优选的方式是在电镀铜生产过程中,将本发明所述电解槽中的阳极电解液经检测其到达或者超过设定值后,且电镀生产线上的电镀液又需要对铜离子含量进行补充时,可以通过相关设备控制将所述阳极电解液直接加入电镀槽中,同时将电镀槽中等量的电镀液转移至本发明所述电解槽的电解阳极区中作为阳极电解液进行铜离子浓度的提升,如此构成一个电镀和电解再生循环回用系统。The present invention is connected to the electroplated copper production line and combined into a whole production, that is, the electrolytic cell and the solution in the electroplating production line of the present invention form a controllable circulating flow system, and the preferred method is in the electroplated copper production process. After detecting that the anolyte in the electrolytic cell of the present invention reaches or exceeds a set value, and the plating solution on the electroplating production line needs to supplement the copper ion content, the anode can be electrolyzed by the related equipment control The electrolyte is directly added to the plating tank, and at the same time, a medium amount of the plating solution is transferred to the electrolytic anode region of the electrolytic cell of the present invention as an anolyte to increase the copper ion concentration, thus forming a recycling cycle for electroplating and electrolytic regeneration. system.

然而,当本发明的阳极电解液与电镀铜生产线的电镀液形成循环流动系统,且电解槽隔膜采用的是阴离子交换膜时,所述阴极电解液中若含有硫酸根,随着电解反应的进行,所述阴极电解液中的硫酸根离子会穿过阴离子交换膜进入所述的电解阳极区中,导致阴极电解液中的硫酸根离子浓度不断下降,而所述阳极电解液的硫酸根离子浓度不断升高。阴极电解液中硫酸根离子的减少意味着导电离子的减少,使得电解液的电阻增大,进而使得电效率下降。为了避免这种情况的发生,需要补充所述阴极电解液中的硫酸根离子。此时若采用直接向阴极电解液中添加硫酸/硫酸盐的方法补充硫酸根离子的数量的话,会增加整个电解和电镀系统中硫酸根离子的总量,从而破坏电解和电镀反应整体的平衡。However, when the anolyte of the present invention and the electroplating solution of the copper electroplating production line form a circulating flow system, and the electrolytic cell membrane uses an anion exchange membrane, if the catholyte contains sulfate, as the electrolytic reaction proceeds The sulfate ion in the catholyte will pass through the anion exchange membrane and enter the electrolytic anode zone, resulting in a continuous decrease in the sulfate ion concentration in the catholyte, and the sulfate ion concentration in the anolyte Keep rising. The reduction of sulfate ions in the catholyte means the reduction of conductive ions, which increases the resistance of the electrolyte and further reduces the electrical efficiency. To avoid this, it is necessary to supplement the sulfate ion in the catholyte. At this time, if the method of directly adding sulfuric acid / sulfate to the catholyte is used to supplement the number of sulfate ions, the total amount of sulfate ions in the entire electrolysis and electroplating system will be increased, thereby destroying the overall balance of the electrolysis and electroplating reactions.

为了解决上述平衡问题,就需要设置酸度平衡电解系统:即在所述的电解阳极区中分隔出一个酸度平衡阴极区,所述酸度平衡阴极区面向电解阴极区的方向使用隔膜作为分隔,所述的酸度平衡阴极区中含有酸度平衡阴极液,当所述酸度平衡阴极区的隔膜采用阴离子膜时,所述的酸度平衡阴极液为质量百分比为0.5~35%的无机碱水溶液;当所述酸度平衡阴极区的隔膜采用双极膜时,所述的酸度平衡阴极液为质量百分比为水和/或电解质的水溶液;所述的酸度平 衡电解系统则包括设置在所述的酸度平衡阴极区中的酸度平衡阴极,和设置在所述的电解阴极区中的酸度平衡阳极,以及酸度平衡电源,所述的酸度平衡阴极和所述的酸度平衡阳极分别与酸度平衡电源的负极和正极相连接。所述的酸度平衡阳极和酸度平衡阴极均为不溶性电极,优选由金属和/或石墨构成,所述的不溶性电极的金属表面可覆有保护涂层或惰性金属,所述金属优选为钛、铂、金、银、铜、铁、含有至少一种上述金属的合金、或不锈钢中的至少一种,所述惰性金属包括但不限于铂、金,所述酸度平衡电极所接触的溶液中不含硫酸时可采用的惰性金属还包括钛、银。所述的酸度平衡电解系统会使得本发明电解液中的水发生电解反应,在所述酸度平衡阴极处生成氢气,而在所述的酸度平衡阳极处生成氧气和氢离子。所述阳极电解液中的硫酸根离子受酸度平衡阳极的电场引力影响会穿过阴离子交换膜进入所述电解阴极区,与水电解生成的氢离子结合成为硫酸,从而提高阴极电解液的硫酸根浓度。如此一来,就能在不增加整个电解和电镀系统中硫酸根离子总浓度的情况下,使所述阴极电解液中硫酸根离子的浓度增加,在保持电解液成分稳定性的同时,减少电解液的电阻。另外,设置酸平衡电解系统后,本发明步骤(2)中所述的隔膜为阴离子交换膜时,所述阴极电解液的制备也可以为:配制好阳极电解液并加入电解槽后,所述阴极电解区先采用水作为电解液,然后对酸平衡电解系统施以高于工作设定的酸平衡电解电压进行电解,使阳极电解液中的硫酸根穿过阴离子交换膜与酸度平衡阳极上产生的氢离子形成硫酸来完成。由于水本身有较弱的电离能力,在较高的电解电压下同样能发生离子转移实现电化学反应。In order to solve the above-mentioned balance problem, it is necessary to set an acidity balance electrolysis system: that is, an acidity balance cathode area is separated in the electrolytic anode area, and the acidity balance cathode area faces the electrolytic cathode area using a separator as a separator. The acidity-balanced cathode region contains acidity-balanced catholyte. When the diaphragm of the acidity-balanced cathodic region uses an anion membrane, the acidity-balanced catholyte is an inorganic alkaline aqueous solution with a mass percentage of 0.5 to 35%; when the acidity When a bipolar membrane is used as the separator in the balanced cathode region, the acidity balanced catholyte is an aqueous solution of water and / or electrolyte in a mass percentage; the acidity balanced electrolysis system includes an acidity balanced cathode region disposed in the acidity balanced cathode region. An acidity balanced cathode, an acidity balanced anode disposed in the electrolytic cathode region, and an acidity balanced power source, the acidity balanced cathode and the acidity balanced anode are respectively connected to a negative electrode and a positive electrode of the acidity balanced power source. The acidity balanced anode and the acidity balanced cathode are both insoluble electrodes, preferably composed of metal and / or graphite. The metal surface of the insoluble electrode may be covered with a protective coating or an inert metal, and the metal is preferably titanium or platinum. , Gold, silver, copper, iron, an alloy containing at least one of the foregoing metals, or at least one of stainless steel, the inert metal includes, but is not limited to, platinum and gold, and the solution contacted by the acidity balance electrode does not contain Inert metals that can be used in sulfuric acid include titanium and silver. The acidity balance electrolysis system will cause the water in the electrolytic solution of the present invention to undergo an electrolytic reaction, generate hydrogen at the acidity balance cathode, and generate oxygen and hydrogen ions at the acidity balance anode. Sulfate ions in the anolyte are affected by the electric field gravity of the acidity balance anode and pass through the anion exchange membrane into the electrolytic cathode area, and combine with hydrogen ions generated by water electrolysis to form sulfuric acid, thereby improving the sulfate of the catholyte concentration. In this way, it is possible to increase the concentration of sulfate ions in the catholyte without increasing the total concentration of sulfate ions in the entire electrolytic and electroplating system, while reducing the electrolyte composition while maintaining the stability of the electrolyte composition. Fluid resistance. In addition, after the acid balance electrolysis system is set, when the separator described in step (2) of the present invention is an anion exchange membrane, the catholyte can also be prepared by preparing the anolyte and adding it to the electrolytic cell. The cathode electrolysis zone first uses water as the electrolyte, and then applies an acid equilibrium electrolysis voltage higher than the working balance to the acid balance electrolysis system for electrolysis, so that the sulfate in the anolyte passes through the anion exchange membrane and the acidity balance anode to produce The hydrogen ions form sulfuric acid to complete. Because water itself has a weaker ionization capacity, ion transfer can also occur at higher electrolytic voltages to achieve electrochemical reactions.

优选地,当所述酸度平衡阴极区的隔膜采用阴离子膜时,本发明还可以检测所述酸度平衡阴极液的无机碱浓度并根据检测结果对所述的酸度平衡阴极液进行无机碱和/或二氧化碳的加投,或更换新的酸度平衡阴极液;当所述酸度平衡阴极区的隔膜采用双极膜时,可以检测所述酸度平衡阴极液的液位并根据检测结果对所述的酸度平衡阴极液进行水的加投,或更换新的酸度平衡阴极液:Preferably, when the diaphragm of the acidity-balanced cathode region uses an anion membrane, the present invention can also detect the concentration of the inorganic base of the acidity-balanced catholyte and perform inorganic alkali and / or the acidity-balanced catholyte according to the detection result. Carbon dioxide is added or the acidity balance catholyte is replaced with a new one. When the diaphragm of the acidity balance cathode area uses a bipolar membrane, the liquid level of the acidity balance catholyte can be detected and the acidity balance can be adjusted according to the detection result. Add catholyte to water, or replace the catholyte with a new acidity balance:

当所述酸度平衡阴极区的隔膜采用阴离子膜且所述酸度平衡阴极液中无机碱的浓度低于初始值时,向所述的酸度平衡阴极液加投无机碱和/或二氧化碳,直至酸度平衡阴极液中各成分的浓度恢复至初始值,或更换新的酸度平衡阴极液。所述酸度平衡阴极液中无机碱浓度的检测也可以通过检测酸度平衡阴极液 的pH值和/或酸度值和/或比重值来对应体现。When the diaphragm of the acidity balanced cathode region uses an anion membrane and the concentration of the inorganic base in the acidity balanced catholyte is lower than the initial value, an inorganic base and / or carbon dioxide is added to the acidity balanced catholyte until the acidity is balanced The concentration of each component in the catholyte is restored to the initial value, or the catholyte is replaced with a new acidity balance. The detection of the concentration of the inorganic alkali in the acidity-balanced catholyte can also be reflected correspondingly by detecting the pH value and / or the acidity value and / or the specific gravity value of the acidity-balanced catholyte.

当所述酸度平衡阴极区的隔膜采用双极膜且所述酸度平衡阴极液中液位低于初始值时,向所述的酸度平衡阴极液加投水,直至酸度平衡阴极液液位恢复至初始值,或更换新的酸度平衡阴极液。When the diaphragm of the acidity-balanced cathode region uses a bipolar membrane and the liquid level in the acidity-balanced catholyte is lower than the initial value, water is added to the acidity-balanced catholyte until the acidity-balanced catholyte level returns to Initial value, or replace the catholyte with a new acidity balance.

本发明的第二个目的通过以下技术方案实现:The second object of the present invention is achieved by the following technical solutions:

一种不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产装置,其特征在于:其包括电解装置,该电解装置主要由电解槽、电解阳极、电解阴极和电解电源组成,所述的电解阳极和所述的电解阴极分别和所述电解电源的正极和负极相连接,其中:The invention relates to a production device for an insoluble anode acid copper plating electroplating bath or a plating rehydration process, which is characterized in that it includes an electrolytic device, which is mainly composed of an electrolytic cell, an electrolytic anode, an electrolytic cathode, and an electrolytic power source. And the electrolytic cathode are respectively connected to a positive electrode and a negative electrode of the electrolytic power source, wherein:

所述的电解槽中设有电解槽隔膜,将所述的电解槽分成电解阳极区和电解阴极区,所述电解阳极区和电解阴极区分别用于盛装阳极电解液和阴极电解液;The electrolytic cell is provided with an electrolytic cell membrane, and the electrolytic cell is divided into an electrolytic anode region and an electrolytic cathode region, and the electrolytic anode region and the electrolytic cathode region are respectively used for containing an anolyte and a catholyte;

所述的电解阳极为可溶性电解阳极,所述的电解阳极中含有铜元素(与方法主权项对应),且所述的电解阳极设置于所述的电解阳极区中,通过电解使电解阳极上的铜电解为铜离子,用以提高阳极电解液中的铜离子浓度;The electrolytic anode is a soluble electrolytic anode, the electrolytic anode contains a copper element (corresponding to a method main item), and the electrolytic anode is disposed in the electrolytic anode area, and the Copper electrolysis is copper ions, used to increase the copper ion concentration in the anolyte;

所述的电解阴极为导电体,该电解阴极设置于所述的电解阴极区中。The electrolytic cathode is a conductor, and the electrolytic cathode is disposed in the electrolytic cathode region.

本发明可进一步做以下的改进:The present invention can further improve the following:

本发明可以对所述的电解电源增设电流调节器,或者利用电源本身自带的电流调节器用于调节所述电解电源的输出电流大小,或控制所述电解电源的开启/或关停。电解电源的输出电流大小,能影响电解反应过程中所述阳极电解液中铜离子浓度的增加速度,输出电流越大则铜离子浓度的增加速度越快;反之,输出电流越小则铜离子浓度的增加速度越慢。将电流调节器与电解液或者电镀液的检测装置连接并设定相关检测指标的设定值,可实现根据检测装置对电解液或者电镀液进行实时检测到的动态指标来自动控制电流调节器对电解电源输出电流的调节操作。The present invention can add a current regulator to the electrolytic power supply, or use the current regulator that comes with the power supply itself to adjust the output current of the electrolytic power supply, or control the on / off of the electrolytic power supply. The output current of the electrolytic power supply can affect the rate of increase of the copper ion concentration in the anolyte during the electrolytic reaction. The larger the output current, the faster the increase of the copper ion concentration; otherwise, the smaller the output current, the copper ion concentration The slower the rate of increase. Connect the current regulator to the detection device of the electrolyte or plating solution and set the set value of the relevant detection index, which can automatically control the current regulator pair according to the dynamic index detected by the detection device for the electrolyte or plating solution in real time. Regulating operation of output current of electrolytic power supply.

本发明所述的电解槽隔膜采用阴离子交换膜和/或双极膜。The electrolytic cell membrane according to the present invention uses an anion exchange membrane and / or a bipolar membrane.

本发明所述的含有铜元素的电解阳极可以是含有金属铜的电解阳极,也可以是同时含有金属铜和氧化铜的电解阳极。The electrolytic anode containing copper element according to the present invention may be an electrolytic anode containing metallic copper, or an electrolytic anode containing both metallic copper and copper oxide.

本发明为了使电解液的组分均匀分布,可以在所述的电解阳极区和/或所述的电解阴极区中增设电解液搅拌装置;所述的电解液搅拌装置可采用电解液回 流液体搅拌装置、叶搅拌装置、气动搅拌装置中任一种搅拌装置或它们的任意组合,所述电解液回流液体搅拌装置包括出液管、泵浦、回流管,所述气动搅拌装置为可向所述电解液通入气体使电解液发生流动的设备。In order to uniformly distribute the components of the electrolytic solution, an electrolytic solution stirring device may be added to the electrolytic anode area and / or the electrolytic cathode area; the electrolytic solution stirring device may use the electrolyte reflux liquid to stir. Any one of the agitating device, a blade stirring device, and a pneumatic stirring device, or any combination thereof. The electrolyte reflux liquid stirring device includes a liquid outlet pipe, a pump, and a return pipe. A device in which an electrolyte is passed into a gas to cause the electrolyte to flow.

本发明还可以在所述电解阴极区上方设置氢气外排系统,用于吸取电解阴极区中因电解反应而生成的氢气,避免氢气聚积而带来安全隐患。所述的氢气外排系统可以采用一般的抽风系统,也可以采用简单的排气管道。The invention can also provide a hydrogen efflux system above the electrolytic cathode area, which is used to suck the hydrogen generated by the electrolytic reaction in the electrolytic cathode area to avoid the safety hazard caused by the accumulation of hydrogen. The hydrogen exhaust system can be a general exhaust system or a simple exhaust pipe.

作为本发明推荐的一种实施方式,本发明所述的电解阳极区与不溶性阳极酸性电镀铜工艺的电镀槽以管道相连,以使得当所述阳极电解液的铜离子浓度达到预定数值时,或电镀液的铜离子浓度低于设定的不溶性阳极酸性电镀铜工艺的要求值时,所述阳极电解液即可作为电镀液直接添加至不溶性阳极酸性电镀铜工艺的电镀槽中,或者所述电镀槽中的电镀液流入所述的电解阳极区。优选地,所述的电解阳极区通过泵浦及管道和/或溢流口与电镀槽相连,在所述的电解阳极区与电镀槽相连处设置隔膜和/或过滤装置,以便除去电镀液和/或电解液中可能存在的铜泥和/或电极使用过程中带来的杂质。As a preferred embodiment of the present invention, the electrolytic anode region according to the present invention is connected to the electroplating tank of the insoluble anode acid copper electroplating process by pipes, so that when the copper ion concentration of the anolyte reaches a predetermined value, or When the copper ion concentration of the plating solution is lower than the set value of the insoluble anodic acid copper electroplating process, the anolyte can be directly added as a plating solution to a plating bath of the insoluble anodic acid copper electroplating process, or the electroplating The plating solution in the tank flows into the electrolytic anode region. Preferably, the electrolytic anode area is connected to the electroplating tank through a pump and a pipe and / or an overflow port, and a diaphragm and / or a filtering device is provided at the place where the electrolytic anode area is connected to the electroplating tank, in order to remove the plating solution and / Or copper sludge that may be present in the electrolyte and / or impurities brought during the use of the electrode.

优选地,所述的生产线上的电镀槽和/或本发明所述的电解阳极区和/或电解阴极区中设有液位计、比重计、酸度计、氧化还原电位计、光电比色剂和pH计中的一种或多种检测装置,以检测所述电镀槽中电镀液和/或本发明阳极电解液和/或阴极电解液中相应的参数。Preferably, a level gauge, a hydrometer, an acidity meter, a redox potentiometer, and a photoelectric colorimeter are provided in the plating tank on the production line and / or the electrolytic anode area and / or the electrolytic cathode area according to the present invention. And one or more detection devices in the pH meter to detect corresponding parameters in the plating bath and / or the anolyte and / or catholyte of the present invention in the plating bath.

更优选地,所述的电解液检测装置连接一自动投料控制器,所述的自动投料控制器能根据时间和/或所述电镀液和/或电解液检测装置的检测结果和/或本发明的电解槽压控制向所述的电镀液中加投阳极电解液,和/或向所述的阳极电解液加投电镀液和/或原料和/或水,和/或向所述的阴极电解液中加投原料和/或二氧化碳和/或水。More preferably, the electrolytic solution detection device is connected to an automatic feeding controller, and the automatic feeding controller can be based on time and / or the detection result of the plating solution and / or the electrolytic solution detection device and / or the present invention. Control of the electrolytic cell pressure by adding an anolyte to the electroplating solution, and / or adding an electroplating solution and / or raw materials and / or water to the anolyte, and / or electrolyzing to the cathode Add raw materials and / or carbon dioxide and / or water to the solution.

为避免隔膜容易被铜泥堵塞,优选地,所述的隔膜采用两层阴离子交换膜或由一层双极膜和一层阴离子交换膜构成的组合隔膜在所述的电解阳极区和电解阴极区之间隔出一个电解缓冲区,在该电解缓冲区中盛装的是作为电解缓冲液的不含铜离子且含有硫酸的水溶液。In order to prevent the diaphragm from being easily clogged with copper sludge, preferably, the diaphragm uses two layers of anion exchange membrane or a combined diaphragm composed of a bipolar membrane and a layer of anion exchange membrane in the electrolytic anode region and the electrolytic cathode region. An electrolytic buffer is separated from the electrolytic buffer. The electrolytic buffer contains a copper ion-free and sulfuric acid-containing aqueous solution as an electrolytic buffer.

本发明还可以在所述的电解缓冲区设置搅拌装置和/或缓冲液检测装置,所述的缓冲液检测装置包括pH计、酸度计、比重计中的一种或多种,用于对所 述的电解缓冲区中的缓冲液进行一种或多种指标的检测。In the present invention, a stirring device and / or a buffer detection device may be provided in the electrolytic buffer zone. The buffer detection device includes one or more of a pH meter, an acidity meter, and a hydrometer, and is used for measuring The buffer solution in the electrolytic buffer described above is used to detect one or more indicators.

本发明还可以进一步将所述缓冲液检测装置连接一自动投料控制器,所述的自动投料控制器能根据所述缓冲液检测装置的检测结果控制向所述的电解缓冲区中补充硫酸和/或含有硫酸的溶液。According to the present invention, the buffer detection device can be further connected to an automatic feeding controller, and the automatic feeding controller can control the supplementation of sulfuric acid and / or the electrolytic buffer according to the detection result of the buffer detection device. Or a solution containing sulfuric acid.

当所述电解槽隔膜采用阴离子交换膜且所述阴极电解液中含有硫酸根时,作为本发明的一种优选实施方式,所述的电解阳极区中分隔出一个酸度平衡阴极区,所述酸度平衡阴极区面向电解阴极区的方向使用阴离子交换膜作为分隔,同时设置酸度平衡电解系统,以便在电镀生产中将本发明所述电解槽与生产线上的电镀槽连通构成循环流动系统时,能在不增加电镀和电解再生循环回用系统中硫酸根离子的总量导致破坏系统整体平衡的情况下,使所述阴极电解液中的硫酸根离子的浓度增加,在保持电解液成分稳定性的同时,减少电解液的电阻。所述的酸度平衡电解系统主要由所述的酸度平衡阴极区,设置在所述的酸度平衡阴极区中的酸度平衡阴极和设置在所述的电解阴极区中的酸度平衡阳极,以及一酸度平衡电源组成,所述的酸度平衡阴极和所述的酸度平衡阳极分别与酸度平衡电源的负极和正极相连接。When the electrolytic cell membrane adopts an anion exchange membrane and the catholyte contains sulfate, as a preferred embodiment of the present invention, an acidity balanced cathode region is separated in the electrolytic anode region, and the acidity The balance cathode area faces the electrolytic cathode area using an anion exchange membrane as a partition, and an acidity balance electrolysis system is provided at the same time, so that during the electroplating production, the electrolytic cell of the present invention is connected with the electroplating tank on the production line to form a circulating flow system. In the case where the total amount of sulfate ions in the electroplating and electrolytic regeneration recycling system is not increased and the overall balance of the system is disrupted, the concentration of sulfate ions in the catholyte is increased, while maintaining the stability of the electrolyte components , Reduce the resistance of the electrolyte. The acidity balance electrolysis system is mainly composed of the acidity balance cathode area, an acidity balance cathode provided in the acidity balance cathode area, and an acidity balance anode provided in the electrolytic cathode area, and an acidity balance The power source is composed of the acidity balanced cathode and the acidity balanced anode, which are respectively connected to the negative electrode and the positive electrode of the acidity balanced power source.

优选地,本发明在所述的酸度平衡阴极区中还可以设有搅拌装置和/或pH计和/或酸度计和/或比重计等多种检测装置,用于对所述的酸度平衡阴极区中的酸度平衡阴极液进行一种或多种指标的检测。Preferably, in the acidity-balanced cathode region of the present invention, a plurality of detection devices such as a stirring device and / or a pH meter and / or an acidity meter and / or a specific gravity meter may be further provided for the acidity-balanced cathode. The acidity balance catholyte in the zone is tested for one or more indicators.

更优选地,本发明为了能稳定所述酸度平衡阴极液的成分,还可以增设补充液添加槽和/或二氧化碳源、自动投料控制器,其中,所述的补充液添加槽与所述的酸度平衡阴极区管道相连且在管道上设有补充液泵浦,所述二氧化碳源与所述的酸度平衡阴极区管道相连且在两者之间管道上设有气体阀门,用于控制二氧化碳气体的流量或开启或关闭;自动投料控制器分别与所述酸度平衡阴极区中的检测装置、补充液泵浦和/或二氧化碳源气体阀门相连接,并根据所述的检测装置的检测结果控制所述补充液泵浦和/或二氧化碳源气体阀门的流量或开启/或关闭。More preferably, in order to stabilize the acidity balance catholyte composition in the present invention, a supplementary liquid addition tank and / or a carbon dioxide source, and an automatic feeding controller may be further added, wherein the supplementary liquid addition tank and the acidity are added. The balance cathode area pipeline is connected and a supplementary liquid pump is provided on the pipeline. The carbon dioxide source is connected to the acidity balance cathode area pipeline and a gas valve is provided on the pipeline between the two to control the flow of carbon dioxide gas. Or on or off; the automatic feeding controller is respectively connected to the detection device in the acidity balance cathode zone, a make-up liquid pump and / or a carbon dioxide source gas valve, and controls the supplement according to the detection result of the detection device The flow of the liquid pump and / or the carbon dioxide source gas valve is either on / off.

本发明还可以在所述的电解阴极区中设置比重计和/或酸度计和/或pH计,并根据所述比重计和/或酸度计和/或pH计的检测结果控制所述酸度平衡电源和/或电解电源的电流大小或开启或关停。In the present invention, a hydrometer and / or an acidity meter and / or a pH meter may be provided in the electrolytic cathode region, and the acidity balance may be controlled according to the detection results of the hydrometer and / or the acidity meter and / or the pH meter. The power and / or electrolytic power is either on or off.

与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

1.本发明通过另行生产适用于不溶性阳极酸性电镀铜工艺的电镀液或电镀补液,为不溶性阳极酸性电镀铜生产提供所需的电镀液,和/或通过适时给所述电镀铜生产中的电镀液添加电镀补液的方式来维持电镀液中能够持续镀铜的铜离子浓度,不仅能保证电镀质量良好,而且,操作简单,无需使用复杂和大型的设备,也无需高价的化学品作为原料,使得所述电镀铜的成本降低,从而克服了现有技术的缺陷,明显改善了所述电镀铜生产的工艺性和性价比,有利于在实际生产中实施应用;1. The present invention provides a plating solution required for the production of insoluble anode acid copper electroplating by separately producing a plating solution or a plating rehydration solution suitable for the insoluble anode acid copper electroplating process, and / or by providing the electroplating in the electroplated copper production in a timely manner. The method of adding electroplating liquid to maintain the concentration of copper ions in the electroplating solution that can sustain copper plating can not only ensure good electroplating quality, but also simple operation, without using complicated and large equipment, and without expensive chemicals as raw materials. The cost of the electroplated copper is reduced, thereby overcoming the shortcomings of the prior art, and significantly improving the processability and cost performance of the electroplated copper production, which is conducive to implementation and application in actual production;

2.本发明除了能生产用于添加至不溶性阳极酸性电镀铜生产线上的电镀液中以补充电镀液中的铜离子浓度的电镀补液外,还可以生产初始电镀液或生产用于配制电镀液的原料,也可以生产成品硫酸铜溶液直接出售,用途多样;2. In addition to the production of an electroplating replenisher which can be added to an insoluble anode acid copper electroplating copper production line to supplement the copper ion concentration in the electroplating bath, the present invention can also produce an initial electroplating bath or produce an electroplating bath. Raw materials, can also produce finished copper sulfate solution for direct sale, with various uses;

3.本发明可以与不溶性阳极酸性电镀铜工艺生产线上相连,构成电镀和电解再生循环回用系统,将所生产的电镀补液根据不溶性阳极酸性电镀铜工艺生产线上的工艺要求和实时情况,控制其添加量,从而能自动控制电镀液中铜离子的补充速度,进而保证电镀得到高质量的铜层;3. The present invention can be connected with the insoluble anode acid copper electroplating process production line to form a plating and electrolytic regeneration recycling system. The produced plating rehydration liquid is controlled according to the process requirements and real-time conditions of the insoluble anode acid copper electroplating process production line. The addition amount can automatically control the copper ion replenishing speed in the plating solution, thereby ensuring that the plating can obtain a high-quality copper layer;

4.本发明可以通过在电解反应的电解阳极区和电解阴极区之间设置电解缓冲区,避免隔膜上生成铜泥造成隔膜堵塞的问题,提高隔膜的使用寿命;4. In the present invention, an electrolytic buffer zone can be provided between the electrolytic anode region and the electrolytic cathode region of the electrolytic reaction, thereby avoiding the problem that the copper sludge is generated on the diaphragm and causing the diaphragm to be blocked, thereby improving the service life of the diaphragm;

5.本发明的隔膜使用阴离子交换膜时,通过在电解槽中设置酸度平衡电解系统,能在不增加电解液中硫酸根离子总浓度的情况下,使所述阴极电解液中硫酸根离子的浓度增加,在保持电解液成分稳定性的同时,减少电解液的电阻;5. When an anion exchange membrane is used for the separator of the present invention, by setting an acidity balance electrolytic system in the electrolytic cell, the sulfate ion in the catholyte can be increased without increasing the total sulfate ion concentration in the electrolyte. Increased concentration reduces the resistance of the electrolyte while maintaining the stability of the electrolyte components;

6.本发明与不溶性阳极酸性电镀铜工艺生产线上相连时,可根据对本发明的电解液或/和生产线上的电镀液的参数进行检测,并根据检测的结果调整生产线上的电镀或/和本发明的电解的电流大小,或控制生产线上的电镀或/和本发明的电解电源的开启或关停,使本发明电镀补液的电解生产与不溶性阳极酸性电镀铜工艺生产线达到协调,从而实现连续、稳定的电镀生产。6. When the present invention is connected to an insoluble anode acid copper electroplating process production line, the parameters of the electrolyte of the present invention or / and the plating solution on the production line can be tested, and the plating or / and The size of the electrolytic current of the invention, or the control of the electroplating on the production line, and / or the turning on or off of the electrolytic power source of the invention, enables the electrolytic production of the plating rehydration solution of the invention and the insoluble anode acid copper electroplating process production line to achieve a continuous, Stable plating production.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

以下通过附图对本发明作进一步的说明。The invention is further described below with reference to the drawings.

图1为本发明实施例1-2、13-14的不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产装置示意图。FIG. 1 is a schematic diagram of a production apparatus for a plating solution or a plating rehydration solution in an insoluble anode acid copper plating process according to Examples 1-2 and 13-14 of the present invention.

图2为本发明实施例3和17的不溶性阳极酸性电镀铜工艺的电镀和电解再生循环回用系统示意图。FIG. 2 is a schematic diagram of an electroplating and electrolytic regeneration recycling system for the insoluble anode acid copper electroplating process in Examples 3 and 17 of the present invention.

图3为本发明实施例4的不溶性阳极酸性电镀铜工艺的电镀和电解再生循环回用系统示意图。FIG. 3 is a schematic diagram of an electroplating and electrolytic regeneration recycling system for an insoluble anode acid copper electroplating process according to Embodiment 4 of the present invention.

图4为本发明实施例5的不溶性阳极酸性电镀铜工艺的电镀和电解再生循环回用系统示意图。FIG. 4 is a schematic diagram of an electroplating and electrolytic regeneration recycling system for an insoluble anode acid copper electroplating process according to Embodiment 5 of the present invention.

图5为本发明实施例6的不溶性阳极酸性电镀铜工艺的电镀和电解再生循环回用系统示意图。FIG. 5 is a schematic diagram of an electroplating and electrolytic regeneration recycling system for an insoluble anode acid copper electroplating process according to Embodiment 6 of the present invention.

图6为本发明实施例7的不溶性阳极酸性电镀铜工艺的电镀和电解再生循环回用系统示意图。FIG. 6 is a schematic diagram of an electroplating and electrolytic regeneration recycling system for an insoluble anode acid copper electroplating process according to Embodiment 7 of the present invention.

图7为本发明实施例8的不溶性阳极酸性电镀铜工艺的电镀和电解再生循环回用系统示意图。FIG. 7 is a schematic diagram of an electroplating and electrolytic regeneration recycling system for an insoluble anode acid copper electroplating process according to Embodiment 8 of the present invention.

图8为本发明实施例9的不溶性阳极酸性电镀铜工艺的电镀和电解再生循环回用系统示意图。FIG. 8 is a schematic diagram of an electroplating and electrolytic regeneration recycling system for an insoluble anode acid copper electroplating process according to Embodiment 9 of the present invention.

图9为本发明实施例9、10、15、16中所使用的电解槽结构示意图。FIG. 9 is a schematic structural diagram of an electrolytic cell used in Examples 9, 10, 15, and 16 of the present invention.

图10为本发明实施例10的不溶性阳极酸性电镀铜工艺的电镀和电解再生循环回用系统示意图。FIG. 10 is a schematic diagram of an electroplating and electrolytic regeneration recycling system for an insoluble anode acid copper electroplating process according to Embodiment 10 of the present invention.

图11为本发明实施例11和12的不溶性阳极酸性电镀铜工艺的电镀和电解再生循环回用系统示意图。FIG. 11 is a schematic diagram of an electroplating and electrolytic regeneration recycling system for the insoluble anode acid copper electroplating process in Examples 11 and 12 of the present invention.

图12为本发明实施例11和12中所使用的电解槽结构示意图。FIG. 12 is a schematic structural diagram of an electrolytic cell used in Examples 11 and 12 of the present invention.

附图标记:1-电解阴极区,2-电解阳极区,3-电解槽隔膜,4-电解阳极,5-电解阴极,6-电解电源,7-电解缓冲区,8-酸度平衡阴极区,9-酸度平衡阳极,10-酸度平衡阴极,11-氢气外排系统,12-电镀槽,13-电镀阳极,14-电镀阴极,15-抽风机系统,16-搅拌装置,17-自动投料控制器,18-补充液添加槽,19-中转槽,20-溢流口,21-电镀隔膜,22-过滤装置,23-不溶性电解阳极,24-隔膜,25-清水源,26-二氧化碳源,27-气体阀门,28-氧气源,P-泵浦。Reference signs: 1-electrolytic cathode area, 2-electrolytic anode area, 3-electrolyte cell diaphragm, 4-electrolytic anode, 5-electrolytic cathode, 6-electrolytic power source, 7-electrolytic buffer zone, 8-acidity balanced cathode area, 9-acidity balanced anode, 10-acidity balanced cathode, 11-hydrogen efflux system, 12-plating tank, 13-plated anode, 14-plated cathode, 15-exhaust fan system, 16-stirring device, 17-automatic feeding control Device, 18-replenisher tank, 19-relay tank, 20-overflow port, 21-electroplated diaphragm, 22-filtration device, 23-insoluble electrolytic anode, 24-diaphragm, 25-water source, 26-carbon dioxide source, 27-gas valve, 28-oxygen source, P-pump.

具体实施方式detailed description

以下通过具体的实施例对本发明作进一步的说明。The present invention is further described below through specific examples.

在下述实施例中,所使用的硫酸铜优选为常州海润化工生产的硫酸铜;所 使用的硫酸、氧化铜、硫酸钾、硫酸铁、硫酸铝、硫酸亚铁、硫酸铵、硫酸镉、硫酸镁、硫酸亚锰、硫酸氢钾、硫酸氢钠、硫酸镍、硫酸锌、氢氧化钠、氢氧化钾、氢氧化铵、碳酸钠、碳酸氢钠、碳酸钾、碳酸氢钾、碳酸铵、碳酸氢铵优选为广州化学试剂厂生产的产品;所使用的金属铜优选为长沙天久金属材料有限公司生产的金属铜;所使用的硫酸钠优选为九重化工公司生产的硫酸钠;所使用的硫酸钛优选为国药集团化学药剂有限公司生产的硫酸钛;所使用的电镀阳极优选为业高电子塑胶材料厂生产的涂覆贵金属氧化物的钛阳极板;所使用的电镀阴极优选为市售的纯铜板;所使用的阴离子交换膜优选为膜国际公司生产的阴离子交换膜;所使用的双极膜优选为国初科技生产的双极膜;所使用的显微镜优选为广州光学仪器厂生产的电脑显微镜。除上述列举的之外,本领域技术人员根据常规选择,也可以选择其他具有与本发明列举的上述产品具有相似性能的产品,均可以实现本发明的目的。In the following examples, the copper sulfate used is preferably copper sulfate produced by Changzhou Hairun Chemical; sulfuric acid, copper oxide, potassium sulfate, iron sulfate, aluminum sulfate, ferrous sulfate, ammonium sulfate, cadmium sulfate, sulfuric acid Magnesium, manganese sulfate, potassium hydrogen sulfate, sodium hydrogen sulfate, nickel sulfate, zinc sulfate, sodium hydroxide, potassium hydroxide, ammonium hydroxide, sodium carbonate, sodium bicarbonate, potassium carbonate, potassium bicarbonate, ammonium carbonate, carbonic acid Ammonium hydrogen is preferably a product produced by Guangzhou Chemical Reagent Factory; metal copper used is preferably metal copper produced by Changsha Tianjiu Metal Materials Co., Ltd .; sodium sulfate used is preferably sodium sulfate produced by Jiuzhong Chemical Company; titanium sulfate used Preferred is titanium sulfate produced by Sinopharm Chemical Co., Ltd .; the electroplating anode used is preferably a titanium anode plate coated with precious metal oxide produced by Yegao Electronic Plastic Material Factory; the electroplated cathode used is preferably a commercially available pure copper plate ; The anion exchange membrane used is preferably an anion exchange membrane produced by Membrane International; the bipolar membrane used is preferably a Polar film; the microscope used is preferably a computer microscope produced by Guangzhou Optical Instrument Factory. In addition to the above list, those skilled in the art may also choose other products with similar properties to the above-listed products according to the conventional selection, and all of the objects of the present invention can be achieved.

实施例1Example 1

如图1所示,为本发明适用于不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产装置的基础实施例,其为一电解装置,主要由电解槽、电解阳极4、电解阴极5和电解电源6和电解槽隔膜3组成,所述的电解阳极4和电解阴极5分别和电解电源6的正极和负极相连接,其中:As shown in FIG. 1, this is a basic embodiment of a production device for a plating solution or a plating rehydration solution suitable for an insoluble anode acid copper plating process, which is an electrolytic device mainly composed of an electrolytic cell, an electrolytic anode 4, an electrolytic cathode 5 and The electrolytic power source 6 and the electrolytic cell diaphragm 3 are composed of the electrolytic anode 4 and the electrolytic cathode 5 respectively connected to the positive electrode and the negative electrode of the electrolytic power source 6, wherein:

电解槽隔膜3将所述的电解槽分成电解阳极区2和电解阴极区1,所述电解阳极区2和电解阴极区1分别用于盛装阳极电解液和阴极电解液;The electrolytic cell membrane 3 divides the electrolytic cell into an electrolytic anode region 2 and an electrolytic cathode region 1, and the electrolytic anode region 2 and the electrolytic cathode region 1 are respectively used for containing an anolyte and a catholyte;

所述的电解槽隔膜3采用阴离子交换膜。The electrolytic cell membrane 3 uses an anion exchange membrane.

其适用于不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法,包括以下步骤:The method is suitable for producing a plating solution or a plating rehydration solution for an insoluble anode acid copper plating process, and includes the following steps:

步骤1:使用阴离子交换膜将所述电解槽分隔为电解阳极区2和电解阴极区1;Step 1: Use an anion exchange membrane to separate the electrolytic cell into an electrolytic anode region 2 and an electrolytic cathode region 1;

步骤2:分别配制阳极电解液和阴极电解液;Step 2: Prepare anolyte and catholyte separately;

步骤3:将步骤2配制的阳极电解液并倒入电解阳极区2中,配制阴极电解液并倒入电解阴极区1中;Step 3: The anolyte prepared in step 2 is poured into the electrolytic anode zone 2 and the catholyte is prepared and poured into the electrolytic cathode zone 1;

步骤4:将电解阳极4与电解电源6的正极连接并浸入所述阳极电解液中,将电解阴极5与电解电源6的负极连接并浸入所述阴极电解液中;Step 4: Connect the electrolytic anode 4 with the positive electrode of the electrolytic power source 6 and immerse it in the anolyte, connect the electrolytic cathode 5 with the negative electrode of the electrolytic power source 6 and immerse it in the catholyte;

步骤5:接通电解电源6进行电解作业,以电镀液所需铜离子浓度设置铜离子预定值,当所述的阳极电解液中的铜离子浓度达到预定数值时,将所述阳极电解液取出,在无隔膜的普通电镀槽12中作为初始酸性硫酸铜电镀液使用;Step 5: Turn on the electrolytic power 6 to perform the electrolytic operation, set the copper ion predetermined value according to the copper ion concentration required for the plating solution, and take out the anolyte when the copper ion concentration in the anolyte reaches a predetermined value. , Used as the initial acid copper sulfate electroplating bath in the ordinary electroplating tank 12 without a diaphragm;

步骤6:使用步骤5所述的初始酸性硫酸铜电镀液电镀完成后,将所述电镀阴极14(即阴极镀件)取出;使用清水清洗所述电镀阴极14并使用热风吹干;并使用电脑显微镜观察镀层表面,将观察的结果记录于表-1中。Step 6: After the electroplating using the initial acidic copper sulfate electroplating solution described in Step 5, the electroplated cathode 14 (ie, the cathode plating) is taken out; the electroplated cathode 14 is cleaned with water and dried with hot air; and a computer is used The surface of the plating layer was observed under a microscope, and the observation results are recorded in Table-1.

实施例1所述阳极电解液、阴极电解液、电解阳极4、电解阴极5的组分或材质详见下表-1。The components or materials of the anolyte, catholyte, electrolytic anode 4, and electrolytic cathode 5 described in Example 1 are detailed in Table-1 below.

实施例2Example 2

实施例2也是本发明的一种适用于不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产装置,其电解装置的组成与实施例1相同,其不同之处是阳极电解液和阴极电解液的配比有所不同。Embodiment 2 is also a production device of a plating solution or a plating rehydration solution suitable for the insoluble anodic acid copper electroplating process of the present invention. The composition of the electrolytic device is the same as that of Example 1, except that the anolyte and catholyte are different. The ratio is different.

其适用于不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法,包括以下步骤:The method is suitable for producing a plating solution or a plating rehydration solution for an insoluble anode acid copper plating process, and includes the following steps:

步骤1:设置三个如图1所示的电解槽,电解槽隔膜3使用阴离子交换膜将电解槽分为电解阳极区2和电解阴极区1;Step 1: Set up three electrolytic cells as shown in FIG. 1. The electrolytic cell membrane 3 uses an anion exchange membrane to divide the electrolytic cell into an electrolytic anode region 2 and an electrolytic cathode region 1.

步骤2:分别配制阳极电解液和阴极电解液;Step 2: Prepare anolyte and catholyte separately;

步骤3:将步骤2配制的阳极电解液并倒入电解阳极区2中,配制阴极电解液并倒入电解阴极区1中;Step 3: The anolyte prepared in step 2 is poured into the electrolytic anode zone 2 and the catholyte is prepared and poured into the electrolytic cathode zone 1;

同时,配制电镀液并倒入无隔膜的普通电镀槽12中;At the same time, a plating solution is prepared and poured into a common plating tank 12 without a diaphragm;

步骤4:将电解阳极4与电解电源6的正极连接并浸入所述阳极电解液中,将电解阴极5与电解电源6的负极连接并浸入所述阴极电解液中;Step 4: Connect the electrolytic anode 4 with the positive electrode of the electrolytic power source 6 and immerse it in the anolyte, connect the electrolytic cathode 5 with the negative electrode of the electrolytic power source 6 and immerse it in the catholyte;

不溶性电镀阳极13和电镀阴极14分别与电镀电源的正极和负极连接并浸入所述电镀液中;The insoluble plating anode 13 and the plating cathode 14 are respectively connected to the positive electrode and the negative electrode of a plating power source and are immersed in the plating solution;

步骤5:接通电解电源6进行本发明的电解作业,同时开始电镀铜的生产作业,其中,设定电镀试验时间为5小时,在电镀和本发明的电解同时进行的过程中,人工检测到本发明所述阳极电解液中的铜离子浓度至等于或高于电镀液所需的铜离子浓度、且电镀液的铜离子浓度又低于设定值时,将阳极电解液作为电镀补液加入电镀槽12中,使电镀液的铜离子浓度恢复或超过设定值,从而 稳定电镀液的铜离子浓度;Step 5: Turn on the electrolytic power supply 6 to perform the electrolytic operation of the present invention, and simultaneously start the production of electroplated copper. The plating test time is set to 5 hours. During the simultaneous process of the electroplating and the electrolytic process of the present invention, manual detection When the copper ion concentration in the anolyte according to the present invention is equal to or higher than the copper ion concentration required by the plating solution, and the copper ion concentration of the plating solution is lower than the set value, the anolyte is added as a plating supplement liquid to the plating In the tank 12, the copper ion concentration of the plating solution is restored to or exceeds a set value, thereby stabilizing the copper ion concentration of the plating solution;

步骤6:当设定电镀时间完成后将所述电镀阴极14取出;使用清水清洗所述电镀阴极14并使用热风吹干;并使用电脑显微镜观察镀层表面,将观察的结果记录于表-1中。Step 6: Take out the electroplated cathode 14 after setting the plating time; wash the electroplated cathode 14 with water and blow dry with hot air; observe the plating surface with a computer microscope, and record the observation results in Table-1 .

实施例2所述阳极电解液、阴极电解液、电解阳极4、电解阴极5的组分或材质详见下表-1。The components or materials of the anolyte, catholyte, electrolytic anode 4, and electrolytic cathode 5 described in Example 2 are detailed in Table-1 below.

实施例3Example 3

图2所示的是本发明的电镀液或/和电镀补液生产装置与不溶性阳极酸性电镀铜工艺生产线相连的实施例之一,本发明的电镀液或/和电镀补液生产装置采用一电解装置,该电解装置由电解槽、2个电解阳极4、2个电解阴极5、3个电解槽隔膜3、一个电解电源6、电解液搅拌装置16和2个氢气外排系统11组成,所述的2个电解阳极4和2个电解阴极5分别和电解电源6的正极和负极相连接,其中:FIG. 2 shows one of the embodiments in which the electroplating solution or / and electroplating rehydration production device of the present invention is connected to an insoluble anode acid copper electroplating process production line. The electroplating solution or / and electroplating rehydration production device of the present invention uses an electrolytic device. The electrolytic device is composed of an electrolytic cell, two electrolytic anodes 4, two electrolytic cathodes 5, three electrolytic cell membranes 3, an electrolytic power source 6, an electrolytic solution stirring device 16, and two hydrogen effluent systems 11. An electrolytic anode 4 and two electrolytic cathodes 5 are connected to the positive and negative electrodes of the electrolytic power source 6, respectively:

3个电解槽隔膜3将所述的电解槽分成4个电解区,将电解阳极4和电解阴极5分别置于所述4个电解区中,构成2个电解阳极区2和2个电解阴极区1,且电解阳极区2与电解阴极区1相邻排列,所述电解阳极区2和电解阴极区1分别用于盛装阳极电解液和阴极电解液;所述的电解槽隔膜3采用阴离子交换膜;Three electrolytic cell membranes 3 divide the electrolytic cell into four electrolytic regions, and place the electrolytic anode 4 and the electrolytic cathode 5 in the four electrolytic regions, respectively, to form two electrolytic anode regions 2 and two electrolytic cathode regions. 1, and the electrolytic anode area 2 and the electrolytic cathode area 1 are arranged adjacent to each other, and the electrolytic anode area 2 and the electrolytic cathode area 1 are respectively used for containing the anolyte and the catholyte; the electrolytic cell membrane 3 uses an anion exchange membrane ;

所述的电解液搅拌装置16采用电解液回流液体搅拌装置,该装置包括出液管、泵浦、回流管;所述的氢气外排系统11采用普通的抽风系统,2个抽风口分别设置在2个电解阴极区1的上方。The electrolyte stirring device 16 adopts an electrolyte reflux liquid stirring device, which includes a liquid outlet pipe, a pump, and a return pipe; the hydrogen outflow system 11 uses a general exhaust system, and two exhaust ports are respectively arranged at Above two electrolytic cathode zones 1.

本实施例与不溶性阳极酸性电镀铜生产的电镀槽12相关联,电镀槽12中设置有不溶电镀阳极13和电镀阴极14(即阴极镀件),在所述电镀阳极13的正上方设置抽风机系统15,该系统的排气管的出气口引入到本发明的阳极电解液中,以便将电镀过程中产生的氧气引入到所述的阳极电解液中,使其作为氧气源补充至阳极电解液中。This embodiment is associated with an electroplating tank 12 produced by insoluble anode acid copper electroplating. The electroplating tank 12 is provided with an insoluble electroplating anode 13 and an electroplating cathode 14 (that is, a cathode plating part). An exhaust fan is provided directly above the electroplating anode 13 System 15, the air outlet of the exhaust pipe of the system is introduced into the anolyte of the present invention, so that oxygen generated during the electroplating process is introduced into the anolyte, so that it is supplemented to the anolyte as an oxygen source in.

其适用于不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法,包括以下步骤:The method is suitable for producing a plating solution or a plating rehydration solution for an insoluble anode acid copper plating process, and includes the following steps:

步骤1:如图2所示,使用电解槽隔膜3将电解槽分为电解阳极区2和电 解阴极区1,所述电解阳极区22中设有电解液回流液体搅拌装置,所述电解阴极5上方设置氢气外排系统11,将电解阴极5上生成的氢气引出电解系统外;Step 1: As shown in FIG. 2, the electrolytic cell is divided into an electrolytic anode region 2 and an electrolytic cathode region 1 by using an electrolytic cell diaphragm 3. The electrolytic anode region 22 is provided with an electrolyte reflux liquid stirring device, and the electrolytic cathode 5 A hydrogen efflux system 11 is arranged above to lead the hydrogen generated on the electrolytic cathode 5 out of the electrolytic system;

步骤2:分别配制阳极电解液和阴极电解液;配制电镀液并倒入无隔膜的普通电镀槽12中;Step 2: Prepare an anolyte and a catholyte separately; prepare a plating solution and pour it into an ordinary plating tank 12 without a diaphragm;

步骤3:将步骤2配制的阳极电解液并倒入电解阳极区2中,配制阴极电解液并倒入电解阴极区1中;Step 3: The anolyte prepared in step 2 is poured into the electrolytic anode zone 2 and the catholyte is prepared and poured into the electrolytic cathode zone 1;

步骤4:将电解阳极4与带有电流调节器的电解电源6正极连接并浸入所述阳极电解液中,将电解阴极5与电解电源6负极连接并浸入所述阴极电解液中;将不溶性电镀阳极13和电镀阴极14分别与电镀电源的正极和负极连接并浸入所述电镀液中,所述电镀阳极13正上方设有抽风机系统15,所述抽风机系统15的排气管的出气口引入到阳极电解液中;Step 4: Connect the electrolytic anode 4 to the positive electrode of the electrolytic power source 6 with a current regulator and immerse it in the anolyte, connect the electrolytic cathode 5 to the negative electrode of the electrolytic power source 6 and immerse it in the catholyte; insoluble plating The anode 13 and the electroplated cathode 14 are respectively connected to the positive electrode and the negative electrode of the electroplating power source and are immersed in the electroplating solution. An extraction fan system 15 is provided directly above the electroplated anode 13, and an air outlet of an exhaust pipe of the extraction fan system 15 Introduced into the anolyte;

步骤5:接通电解电源6,通电进行电解作业,同时开始电镀作业;设定电镀试验时间为5小时,电镀过程中人工对阳极电解液的铜离子浓度和硫酸浓度进行检测,根据得到的阳极电解液铜离子浓度调整电解电流,根据测得的阳极电解液硫酸浓度向所述电解阳极区2加投补充硫酸,每隔1小时向电镀槽12加入5%电镀液体积的阳极电解液;Step 5: Turn on the electrolytic power supply 6, apply electricity to perform the electrolytic operation, and start the plating operation at the same time. Set the plating test time to 5 hours. During the plating process, manually detect the copper ion concentration and sulfuric acid concentration of the anolyte. According to the obtained anode, The electrolytic current is adjusted by the copper ion concentration of the electrolytic solution, and supplemental sulfuric acid is added to the electrolytic anode zone 2 according to the measured anolyte sulfuric acid concentration, and an anolyte with a volume of 5% plating solution is added to the plating tank 12 every 1 hour;

步骤6:当设定电镀时间完成后将所述电镀阴极14取出;使用清水清洗所述电镀阴极14并使用热风吹干;并使用电脑显微镜观察镀层表面,将观察的结果记录于表-1中。Step 6: Take out the electroplated cathode 14 after setting the plating time; wash the electroplated cathode 14 with water and blow dry with hot air; observe the plating surface with a computer microscope, and record the observation results in Table-1 .

实施例3所述阳极电解液、阴极电解液、电解阳极4、电解阴极5的组分或材质详见下表-1。The components or materials of the anolyte, catholyte, electrolytic anode 4, and electrolytic cathode 5 described in Example 3 are detailed in Table-1 below.

实施例4Example 4

如图3所示,为本发明的电镀液或/和电镀补液生产装置与不溶性阳极酸性电镀铜工艺生产线相连的实施例之一,本发明的电镀液或/和电镀补液生产装置采用一电解装置,主要由电解槽、电解阳极4、电解阴极5、电解电源6、搅拌装置16和电解槽隔膜3组成,所述的电解阳极4和电解阴极5分别和电解电源6的正极和负极相连接,其中:As shown in FIG. 3, this is one of the embodiments in which the electroplating solution or / and electroplating rehydration production device of the present invention is connected to an insoluble anode acid copper electroplating process production line. The electroplating solution or / and electroplating rehydration production device of the present invention uses an electrolytic device It is mainly composed of an electrolytic cell, an electrolytic anode 4, an electrolytic cathode 5, an electrolytic power source 6, a stirring device 16 and an electrolytic cell diaphragm 3. The electrolytic anode 4 and the electrolytic cathode 5 are respectively connected to the positive electrode and the negative electrode of the electrolytic power source 6, among them:

电解槽隔膜3将所述的电解槽分成电解阳极区2和电解阴极区1,所述电解阳极区2和电解阴极区1分别用于盛装阳极电解液和阴极电解液;The electrolytic cell membrane 3 divides the electrolytic cell into an electrolytic anode region 2 and an electrolytic cathode region 1, and the electrolytic anode region 2 and the electrolytic cathode region 1 are respectively used for containing an anolyte and a catholyte;

所述的电解槽隔膜3采用阴离子交换膜;所述的搅拌装置16置于电解阳极区2和电解阴极区1内,置于电解阳极区2内的搅拌装置16采用桨叶搅拌器,置于电解阴极区1内的搅拌装置16采用回流液体搅拌装置。The electrolytic cell diaphragm 3 uses an anion exchange membrane; the stirring device 16 is placed in the electrolytic anode area 2 and the electrolytic cathode area 1, and the stirring device 16 placed in the electrolytic anode area 2 uses a paddle agitator. The stirring device 16 in the electrolytic cathode zone 1 is a reflux liquid stirring device.

电解阴极区1的上方还设置有用于将阴极上生成的氢气引出电解系统外的氢气外排系统11。A hydrogen effluent system 11 is provided above the electrolytic cathode region 1 for drawing hydrogen generated on the cathode out of the electrolytic system.

本实施例与不溶性阳极酸性电镀铜生产的电镀槽12相关联,电镀槽12中设置有不溶电镀阳极13和电镀阴极14(即阴极镀件);所述电镀槽12带有溢流口20并与中转槽19相接。This embodiment is associated with an electroplating tank 12 produced by insoluble anode acid copper electroplating. The electroplating tank 12 is provided with an insoluble electroplating anode 13 and an electroplating cathode 14 (that is, a cathode plating part); the electroplating tank 12 is provided with an overflow port 20 and It is connected to the relay groove 19.

一自动投料控制器17连接电解阳极区2、电解阴极区1和电镀槽12,以对阳极电解液、阴极电解液和电镀液中的参数进行检测;自动投料控制器17还与电解电源6连接,以控制电解电流的大小及电解电源6的开启/或关闭。An automatic feeding controller 17 is connected to the electrolytic anode area 2, the electrolytic cathode area 1 and the plating tank 12 to detect parameters in the anolyte, catholyte and electroplating solution; the automatic feeding controller 17 is also connected to the electrolytic power source 6 In order to control the size of the electrolytic current and the on / off of the electrolytic power source 6.

两个补充液添加槽18与所述的电解阴极区1连接,且与补充液添加槽18连接的泵浦与自动投料控制器17连接,通过自动投料控制器17控制泵浦的开启/或关闭,从而实现自动投料。The two supplementary liquid addition tanks 18 are connected to the electrolytic cathode zone 1 described above, and the pump connected to the supplementary liquid addition tank 18 is connected to an automatic feeding controller 17, and the on / off of the pump is controlled by the automatic feeding controller 17 To achieve automatic feeding.

其适用于不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法,包括以下步骤:The method is suitable for producing a plating solution or a plating rehydration solution for an insoluble anode acid copper plating process, and includes the following steps:

步骤1:如图3所示,使用电解槽隔膜3将电解槽分为电解阳极区2和电解阴极区1,所述电解阳极区2底部设有搅拌装置16,该搅拌装置16采用桨叶搅拌器,电解阴极区1中也设有搅拌装置16,该搅拌装置16采用回流液体搅拌装置,所述电解阴极区1上方设置氢气外排系统11,将阴极上生成的氢气引出电解系统外;Step 1: As shown in FIG. 3, the electrolytic cell is divided into an electrolytic anode region 2 and an electrolytic cathode region 1 by using an electrolytic cell diaphragm 3. A stirring device 16 is provided at the bottom of the electrolytic anode region 2. The stirring device 16 is stirred by a paddle. There is also a stirring device 16 in the electrolytic cathode zone 1. The stirring device 16 uses a reflux liquid stirring device. A hydrogen efflux system 11 is arranged above the electrolytic cathode zone 1 to lead the hydrogen generated on the cathode out of the electrolytic system.

步骤2:配制阳极电解液并倒入电解阳极区2中,配制阴极电解液并倒入电解阴极区1中,配制电镀液并倒入无隔膜的普通电镀槽12中,所述电镀槽12带有溢流口20并与中转槽19相接;Step 2: Prepare the anolyte and pour it into the electrolytic anode zone 2. Prepare the catholyte and pour it into the electrolytic cathode zone 1. Prepare the plating solution and pour it into the ordinary electroplating tank 12 without a separator. There is an overflow port 20 and is connected with the transfer tank 19;

步骤3:将电解阳极4与带有电流调节器的电解电源6正极连接并浸入所述阳极电解液中,将电解阴极5与电解电源6负极连接并浸入所述阴极电解液中;将不溶性电镀阳极13和电镀阴极14分别与带有电流调节器的电镀电源的正极和负极连接并浸入所述电镀液中;Step 3: Connect the electrolytic anode 4 to the positive electrode of the electrolytic power source 6 with a current regulator and immerse it in the anolyte, connect the electrolytic cathode 5 to the negative electrode of the electrolytic power source 6 and immerse it in the catholyte; insoluble plating The anode 13 and the plating cathode 14 are respectively connected to a positive electrode and a negative electrode of a plating power source with a current regulator and are immersed in the plating solution;

步骤4:使用自动投料控制器17,对所述电镀液的比重、阳极电解液的光 电比色值、阴极电解液的酸度、阴极电解液的比重进行参数测定并根据所得数值进行设定,电解过程中自动根据检测获得的电镀液比重值和阳极电解液光电比色的数值分别调整所述电镀槽12和电解槽的电流大小或关停,根据检测获得的阴极电解液的酸度向电解阴极区1加投补充硫酸,根据检测获得的阴极电解液比重值向电解阴极区1加投补充硫酸盐水溶液;接通电源,通电进行电解作业,同时开始电镀作业;Step 4: Use the automatic feeding controller 17 to perform parameter measurement on the specific gravity of the plating solution, the photoelectric colorimetric value of the anolyte, the acidity of the catholyte, and the specific gravity of the catholyte, and set according to the obtained values. Electrolysis During the process, the current of the electroplating tank 12 and the electrolytic cell are adjusted or shut down according to the specific gravity of the plating solution and the photoelectric colorimetric value of the anolyte, respectively. 1 Add supplementary sulfuric acid, and add supplementary sulfate aqueous solution to the electrolytic cathode zone 1 according to the specific gravity value of the catholyte obtained from the test; turn on the power, apply electricity to perform the electrolytic operation, and start the plating operation at the same time;

步骤5:设定电镀试验时间为5小时,电镀过程中人工对电镀液的酸度进行检测,根据检测获得的电镀液酸度向电镀槽12加入阳极电解液;Step 5: Set the electroplating test time to 5 hours. During the electroplating process, the acidity of the plating solution is manually detected, and the anolyte is added to the plating tank 12 according to the acidity of the plating solution obtained by the detection.

步骤6:当设定电镀时间完成后将所述电镀阴极14取出;使用清水清洗所述电镀阴极14并使用热风吹干;并使用电脑显微镜观察镀层表面,将观察的结果记录于表-1中。Step 6: Take out the electroplated cathode 14 after setting the plating time; wash the electroplated cathode 14 with water and blow dry with hot air; observe the plating surface with a computer microscope, and record the observation results in Table-1 .

实施例4所述阳极电解液、阴极电解液、电解阳极4、电解阴极5的组分或材质详见下表-1。The components or materials of the anolyte, catholyte, electrolytic anode 4, and electrolytic cathode 5 described in Example 4 are detailed in Table-1 below.

实施例5Example 5

如图4所示为本发明的电镀液或/和电镀补液生产装置与不溶性阳极酸性电镀铜工艺生产线相连的实施例之一,实施例5与实施例4的不同之处在于:FIG. 4 shows one of the embodiments of the electroplating solution or / and electroplating rehydration production device of the present invention connected to an insoluble anode acid copper electroplating process production line. Embodiment 5 is different from Embodiment 4 in that:

置于电解阳极区2内的搅拌装置16采用回流液体搅拌装置;The stirring device 16 placed in the electrolytic anode zone 2 is a reflux liquid stirring device;

一补充液添加槽18与所述的电解阴极区1连接;另一补充液添加槽18与所述的电解阳极区2连接;A supplementary liquid addition tank 18 is connected to the electrolytic cathode region 1; another supplemental liquid addition tank 18 is connected to the electrolytic anode region 2;

电解阳极区2和电镀槽12相连,在电解阳极区2和电镀槽12之间还设置有一泵浦,该泵浦与自动投料控制器17相连;The electrolytic anode region 2 is connected to the plating tank 12, and a pump is further provided between the electrolytic anode region 2 and the plating tank 12, and the pump is connected to the automatic feeding controller 17;

电镀槽12设有一溢流口20,该溢流口20与一中转槽19连接。The electroplating tank 12 is provided with an overflow port 20, which is connected to a relay tank 19.

其适用于不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法,包括以下步骤:The method is suitable for producing a plating solution or a plating rehydration solution for an insoluble anode acid copper plating process, and includes the following steps:

步骤1:如图4所示,使用阴离子交换膜将电解槽分为电解阳极区2和电解阴极区1,所述电解槽的阳极区和阴极区中分别设有电解液回流液体搅拌装置,所述电解槽阴极上方设置氢气外排系统11将阴极上生成的氢气引出电解系统外,所述电解阳极区2与一泵浦以管道连接,泵浦的出液口以管道与一无隔膜的普通电镀槽12连接,所述电镀槽12带有溢流口20并与中转槽19相接;Step 1: As shown in FIG. 4, an anion exchange membrane is used to divide the electrolytic cell into an electrolytic anode region 2 and an electrolytic cathode region 1. The anode region and the cathode region of the electrolytic tank are respectively provided with an electrolyte reflux liquid stirring device. A hydrogen efflux system 11 is arranged above the cathode of the electrolytic cell to lead the hydrogen generated on the cathode out of the electrolytic system. The electrolytic anode area 2 is connected to a pump by a pipe, and the outlet of the pump is connected to the pipe by a pipe without a diaphragm. The electroplating tank 12 is connected, and the electroplating tank 12 is provided with an overflow port 20 and is connected to the relay tank 19;

步骤2:配制阳极电解液并倒入电解阳极区2中,配制阴极电解液并倒入电解阴极区1中,配制电镀液并倒入电镀槽12中;Step 2: Prepare the anolyte and pour it into the electrolytic anode zone 2, prepare the catholyte and pour it into the electrolytic cathode zone 1, prepare the plating solution and pour it into the plating tank 12;

步骤3:将电解阳极4与带有电流调节器的电解电源6正极连接并浸入所述阳极电解液中,将电解阴极5与电解电源6负极连接并浸入所述阴极电解液中;将不溶性电镀阳极13和电镀阴极14分别与电镀电源的正极和负极连接并浸入所述电镀液中;Step 3: Connect the electrolytic anode 4 to the positive electrode of the electrolytic power source 6 with a current regulator and immerse it in the anolyte, connect the electrolytic cathode 5 to the negative electrode of the electrolytic power source 6 and immerse it in the catholyte; insoluble plating The anode 13 and the plating cathode 14 are respectively connected to a positive electrode and a negative electrode of a plating power source and are immersed in the plating solution;

步骤4:使用自动投料控制器17,对所述电镀液的比重、电镀液的氧化还原电位、电镀液的光电比色值、阳极电解液的比重值、阳极电解液的液位、阴极电解液的pH值进行参数测定并根据所得数值进行设定,电解过程中自动根据检测获得的电镀液的比重值和氧化还原电位值和光电比色值自动向电镀槽12加投阳极电解液,自动根据检测获得的阳极电解液的比重值调整所述电解槽的电流大小或关停,根据检测获得的阳极电解液的液位向电解阳极区2加投补充硫酸水溶液,根据检测获得的阴极电解液的pH值向电解阴极区1加投补充硫酸盐和硫酸的混合水溶液;接通电源,通电进行电解作业,同时开始电镀作业,设定电镀试验时间为5小时;Step 4: Using the automatic feeding controller 17, the specific gravity of the plating solution, the redox potential of the plating solution, the photoelectric colorimetric value of the plating solution, the specific gravity value of the anolyte, the level of the anolyte, and the catholyte The pH value is measured by parameters and set according to the obtained values. During the electrolysis process, the anolyte is automatically added to the plating tank 12 according to the specific gravity value, redox potential value, and photoelectric colorimetric value of the plating solution obtained during the test. The specific gravity value of the anolyte obtained through the test is to adjust the current of the electrolytic cell or shut down, and the supplemental sulfuric acid aqueous solution is added to the electrolytic anode zone 2 according to the level of the anolyte obtained from the test. Add a mixed aqueous solution of sulfate and sulfuric acid to the electrolytic cathode zone 1 at the pH value; turn on the power, apply electricity for electrolytic operation, and start the plating operation at the same time, set the plating test time to 5 hours;

步骤5:当设定电镀时间完成后将所述电镀阴极14取出;使用清水清洗所述电镀阴极14并使用热风吹干;并使用电脑显微镜观察镀层表面,将观察的结果记录于表-1中。Step 5: Take out the electroplated cathode 14 after setting the plating time; wash the electroplated cathode 14 with water and blow dry with hot air; observe the plating surface with a computer microscope, and record the observation results in Table-1 .

实施例5所述阳极电解液、阴极电解液、电解阳极4、电解阴极5的组分或材质详见下表-1。The components or materials of the anolyte, catholyte, electrolytic anode 4, and electrolytic cathode 5 described in Example 5 are detailed in Table-1 below.

实施例6Example 6

如图5所示为本发明与不溶性阳极酸性电镀铜工艺生产线相关联的实施例之一,实施例6与实施例5之间的区别在于:As shown in FIG. 5, this is one of the embodiments related to the insoluble anode acid copper electroplating process production line. The difference between embodiment 6 and embodiment 5 lies in:

电解阳极区2的底部设有一与电源相连的不溶性电解阳极23;The bottom of the electrolytic anode zone 2 is provided with an insoluble electrolytic anode 23 connected to a power source;

电镀槽12通过电镀隔膜21分隔成电镀槽阳极区和电镀槽阴极区;The plating tank 12 is divided into a plating tank anode region and a plating tank cathode region by a plating diaphragm 21;

电镀槽12的电镀槽阳极区和电镀槽阴极区分别连接一清水源25,且清水源25与电镀槽阳极区之间、清水源25与电镀槽阴极区之间各连接有一泵浦,这两个泵浦均与自动投料控制器17相连,从而通过自动投料控制器17控制向电镀槽阳极区和电镀槽阴极区中补充清水;A fresh water source 25 is connected to the anode area of the electroplating tank and the cathode area of the electroplating tank 12 respectively, and a pump is connected between the clean water source 25 and the anode area of the electroplating tank and between the clean water source 25 and the cathode area of the electroplating tank. Each pump is connected to the automatic feeding controller 17, so that the automatic feeding controller 17 is used to control the supply of fresh water to the anode area and the cathode area of the plating tank;

与电解阳极区2连接的补充液添加槽18被一清水源25取代;The supplementary liquid adding tank 18 connected to the electrolytic anode zone 2 is replaced by a fresh water source 25;

电镀槽12和阳极区之间还连接有一过滤装置22;A filtering device 22 is further connected between the plating tank 12 and the anode area;

电解阴极区1连接一二氧化碳源26,该二氧化碳源26与电解阴极区1之间连接有一气体阀门27,该气体阀门27连接自动投料控制器17,从而通过自动投料控制器17控制二氧化碳的加投;A carbon dioxide source 26 is connected to the electrolytic cathode region 1. A gas valve 27 is connected between the carbon dioxide source 26 and the electrolytic cathode region 1. The gas valve 27 is connected to an automatic dosing controller 17, so that the dosing of carbon dioxide is controlled by the automatic dosing controller 17. ;

电镀槽12的电镀槽阴极区还设有一溢流口20,该溢流口20可使电镀槽阴极区中的电镀与溢流至电解阳极区2中,该溢流口20与电解阳极区2之间还设有隔膜24。The cathode area of the electroplating tank 12 is further provided with an overflow port 20, which allows the electroplating and overflow in the cathode area of the electroplating tank to the electrolytic anode area 2, and the overflow port 20 and the electrolytic anode area 2 There is also a diaphragm 24 therebetween.

其适用于不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法,包括以下步骤:The method is suitable for producing a plating solution or a plating rehydration solution for an insoluble anode acid copper plating process, and includes the following steps:

步骤1:如图5所示,本发明的电解槽隔膜3采用阴离子交换膜将电解槽分为电解阳极区2和电解阴极区1,同时,电镀铜生产线使用带隔膜24的电镀槽12,在本发明所述电解阳极区2和电解阴极区1中分别设有电解液回流液体搅拌装置,位于电解阴极区1内的电解阴极5上方设置氢气外排系统11将阴极上生成的氢气引出电解系统外;所述电解阳极区2与一泵浦以管道连接,泵浦的出液口以管道相连,所述管道出口置于电镀槽阴极区内,所述管道上装设有过滤装置22;所述电镀槽阴极区带有溢流口20并与电解阳极区2以管道相接,所述管道上装设有隔膜24;Step 1: As shown in FIG. 5, the electrolytic cell membrane 3 of the present invention uses an anion exchange membrane to divide the electrolytic cell into an electrolytic anode region 2 and an electrolytic cathode region 1. At the same time, the electroplating copper production line uses a plating cell 12 with a membrane 24. The electrolytic anode zone 2 and the electrolytic cathode zone 1 of the present invention are respectively provided with an electrolyte reflux liquid stirring device. A hydrogen efflux system 11 is provided above the electrolytic cathode 5 in the electrolytic cathode zone 1 to lead the hydrogen generated on the cathode out of the electrolytic system. Outside; the electrolytic anode area 2 is connected to a pump by a pipeline, the pump outlet is connected by a pipeline, the outlet of the pipeline is placed in the cathode area of a plating tank, and a filtering device 22 is installed on the pipeline; The cathode area of the electroplating tank is provided with an overflow port 20 and is connected to the electrolytic anode area 2 by a pipeline, and the pipeline is provided with a diaphragm 24;

步骤2:配制阳极电解液并倒入电解阳极区2中,配制阴极电解液并倒入电解阴极区1中,配制电镀液并倒入电镀槽阳极区和电镀槽阴极区中;Step 2: Prepare the anolyte and pour it into the electrolytic anode zone 2, prepare the catholyte and pour it into the electrolytic cathode zone 1, prepare the plating solution and pour it into the anode zone and the cathode zone of the plating bath;

步骤3:将电解阳极4与带有电流调节器的电解电源6正极连接并浸入所述阳极电解液中,将电解阴极5与电解电源6负极连接并浸入所述阴极电解液中,所述电解阳极区2底部设有钛阳极并与电解电源6正极连接;将不溶性电镀阳极13和电镀阴极14分别与电镀电源的正极和负极连接并浸入所述电镀液中;Step 3: Connect the electrolytic anode 4 to the positive electrode of the electrolytic power source 6 with a current regulator and immerse it in the anolyte, connect the electrolytic cathode 5 to the negative electrode of the electrolytic power source 6 and immerse it in the catholyte, the electrolysis A titanium anode is provided at the bottom of the anode region 2 and is connected to the positive electrode of the electrolytic power source 6; the insoluble plating anode 13 and the plating cathode 14 are respectively connected to the positive electrode and the negative electrode of the plating power source and immersed in the plating solution;

步骤4:使用自动投料控制器17,对所述阴极电镀液的酸度、阳极电解液的比重值、阴极电解液的pH值、电镀槽阳极区的液位、电镀槽阴极区的液位、电解阳极区2的液位、电解阴极区1的液位、电解槽压进行参数测定并根据所得数据进行设定,电解过程中自动根据检测获得的阴极电镀液的酸度值自动向 电镀槽阴极区加投阳极电解液,自动根据检测获得的阳极电解液的比重值调整所述电解槽的电流大小或关停,自动根据检测获得的电镀槽阳极区的液位自动向电镀槽阳极区加投清水,自动根据检测获得的电镀槽阴极区的液位自动向电镀槽阴极区加投清水,自动根据检测获得的电解阳极区2的液位自动向电解阳极区2加投清水,自动根据检测获得的电解阴极区1的液位自动向电解阴极区1加投无机碱水溶液,自动根据电解槽的电解槽压自动向电解阴极区1加投二氧化碳;接通电源,通电进行电解作业,同时开始电镀作业,设定电镀试验时间为5小时;Step 4: Using the automatic feeding controller 17, the acidity of the catholyte, the specific gravity of the anolyte, the pH of the catholyte, the level of the anode zone of the plating bath, the level of the cathode zone of the plating bath, and electrolysis The level of the anode zone 2, the level of the electrolytic cathode zone 1, and the pressure of the electrolytic cell are measured and set according to the obtained data. During the electrolysis process, the acidity value of the cathode plating solution obtained automatically is automatically added to the cathode region of the plating tank. The anolyte is poured, the current of the electrolytic cell is automatically adjusted or shut down according to the specific gravity value of the anolyte obtained from the test, and the water is automatically added to the anode area of the electroplating tank according to the liquid level of the anode area of the electroplating tank. Automatically add water to the cathode area of the electroplating tank according to the liquid level obtained in the detection of the electroplating tank, and automatically add water to the electrolytic anode area 2 according to the level of the electrolytic anode area 2 obtained from the test. The liquid level in the cathode area 1 is automatically added to the electrolytic cathode area 1 by adding an inorganic alkaline aqueous solution, and the dioxin is automatically added to the electrolytic cathode area 1 according to the electrolytic cell pressure in the electrolytic cell. Turn on the power, turn on the electricity for electrolytic operation, and start the plating operation at the same time, set the plating test time to 5 hours;

步骤5:当设定电镀时间完成后将所述电镀阴极14取出;使用清水清洗所述电镀阴极14并使用热风吹干;并使用电脑显微镜观察镀层表面,将观察的结果记录于表-1中。Step 5: Take out the electroplated cathode 14 after setting the plating time; wash the electroplated cathode 14 with water and blow dry with hot air; observe the plating surface with a computer microscope, and record the observation results in Table-1 .

实施例6所述阳极电解液、阴极电解液、电解阳极4、电解阴极5的组分或材质详见下表-1。The components or materials of the anolyte, catholyte, electrolytic anode 4, and electrolytic cathode 5 described in Example 6 are detailed in Table-1 below.

实施例7Example 7

如图6所示为本发明与不溶性阳极酸性电镀铜工艺生产线相关联的实施例之一,实施例7与实施例5的区别在于:As shown in FIG. 6, this is one of the embodiments of the present invention related to the insoluble anode acid copper electroplating process production line. The difference between embodiment 7 and embodiment 5 lies in:

电解槽通过电解槽隔膜3分隔成电解阳极区2、电解阴极区1和电解缓冲区7,且所述的电解缓冲区7位于电解阳极区2和电解阴极区1之间;The electrolytic cell is divided into an electrolytic anode region 2, an electrolytic cathode region 1, and an electrolytic buffer region 7 by an electrolytic cell membrane 3, and the electrolytic buffer region 7 is located between the electrolytic anode region 2 and the electrolytic cathode region 1;

未设置有与电解阴极区1和电解阳极区2连接的补充液添加槽18,取而代之的是,设置一清水源25与电解阴极区1连接,且清水源25与电解阴极区1之间还设有一气体阀门27,自动投料控制器17与气体阀门27连接,从而通过自动投料控制器17控制向电解阴极区1中加投清水;There is no supplementary liquid adding tank 18 connected to the electrolytic cathode region 1 and the electrolytic anode region 2. Instead, a fresh water source 25 is connected to the electrolytic cathode region 1, and a clear water source 25 is also provided between the electrolytic cathode region 1 and the electrolytic cathode region 1. There is a gas valve 27, and the automatic feeding controller 17 is connected to the gas valve 27, so that the automatic feeding controller 17 is used to control adding water to the electrolytic cathode zone 1;

电镀槽12的溢流口20与电解阳极区2连接;The overflow port 20 of the plating tank 12 is connected to the electrolytic anode region 2;

电解阳极区2还连接有一氧气源28。An oxygen source 28 is also connected to the electrolytic anode region 2.

其适用于不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法,包括以下步骤:The method is suitable for producing a plating solution or a plating rehydration solution for an insoluble anode acid copper plating process, and includes the following steps:

步骤1:如图6所示,使用阴离子交换膜将电解槽分为电解阳极区2、电解缓冲区7和电解阴极区1,所述电解槽的阳极区和阴极区中分别设有电解液回流液体搅拌装置,所述电解槽阴极上方设置氢气外排系统11将阴极上生成的氢 气引出电解系统外,所述电解阳极区2与一泵浦以管道连接,泵浦的出液口以管道与一无隔膜的普通电镀槽12连接,所述电镀槽12带有溢流口20并与所述电解阳极区2相接,使所述电解阳极区2与所述电镀槽12形成闭合循环;Step 1: As shown in FIG. 6, the electrolytic cell is divided into an electrolytic anode region 2, an electrolytic buffer region 7, and an electrolytic cathode region 1 by using an anion exchange membrane. The anode region and the cathode region of the electrolytic cell are respectively provided with electrolyte reflux. A liquid stirring device. A hydrogen efflux system 11 is provided above the cathode of the electrolytic cell to lead the hydrogen generated on the cathode out of the electrolytic system. The electrolytic anode area 2 is connected to a pump by a pipe, and the pump outlet is connected to the pump by a pipe. An ordinary electroplating tank 12 without a diaphragm is connected. The electroplating tank 12 is provided with an overflow port 20 and is connected to the electrolytic anode region 2 so that the electrolytic anode region 2 and the electroplating tank 12 form a closed cycle.

步骤2:配制阳极电解液并倒入电解阳极区2中,配制阴极电解液并倒入电解阴极区1中,配制缓冲电解液并倒入电解缓冲区7中,配制电镀液并倒入电镀槽12中;Step 2: Prepare the anolyte and pour it into the electrolytic anode zone 2. Prepare the catholyte and pour it into the electrolytic cathode zone 1. Prepare the buffer electrolyte and pour it into the electrolytic buffer zone 7. Prepare the plating solution and pour it into the plating tank. 12 in

步骤3:将电解阳极4与带有电流调节器的电解电源6正极连接并浸入所述阳极电解液中,将电解阴极5与电解电源6负极连接并浸入所述阴极电解液中;将不溶性电镀阳极13和电镀阴极14分别与电镀电源的正极和负极连接并浸入所述电镀液中;Step 3: Connect the electrolytic anode 4 to the positive electrode of the electrolytic power source 6 with a current regulator and immerse it in the anolyte, connect the electrolytic cathode 5 to the negative electrode of the electrolytic power source 6 and immerse it in the catholyte; insoluble plating The anode 13 and the plating cathode 14 are respectively connected to a positive electrode and a negative electrode of a plating power source and are immersed in the plating solution;

步骤4:使用自动投料控制器17,对所述电镀液的比重和阳极电解液的比重值、阴极电解液的比重值进行参数设定并检测,自动根据检测获得的电镀液的比重值自动向电镀槽12加投阳极电解液,自动根据检测获得的阳极电解液的比重值调整所述电解槽的电流大小或关停,自动根据检测获得的阴极电解液的比重值向电解阴极区1加投补充清水;接通电源,通电进行电解作业,同时开始电镀作业,设定电镀试验时间为5小时;持续向电解阳极区2加入氧气,并每隔1小时对缓冲电解液的酸度值进行检测并向所述电解缓冲区7中加入硫酸对缓冲电解液中的硫酸成分进行补充;Step 4: Use the automatic feeding controller 17 to set and detect the specific gravity of the electroplating solution, the specific gravity of the anolyte, and the specific gravity of the catholyte, and automatically adjust the specific gravity of the electroplating solution according to the specific gravity of the electroplating solution. The anolyte is added to the plating tank 12, and the current of the electrolytic cell is automatically adjusted or shut down according to the specific gravity of the anolyte obtained from the test. The anolyte is automatically added to the electrolytic cathode zone 1 according to the specific gravity of the anolyte obtained from the test. Replenish clean water; turn on the power, apply electricity for electrolytic operation, and start the plating operation at the same time, set the plating test time to 5 hours; continue to add oxygen to the electrolytic anode zone 2, and check the acidity value of the buffer electrolyte every 1 hour and Adding sulfuric acid to the electrolytic buffer 7 to supplement the sulfuric acid component in the buffer electrolyte;

步骤5:当设定电镀时间完成后将所述电镀阴极14取出;使用清水清洗所述电镀阴极14并使用热风吹干;并使用电脑显微镜观察镀层表面,将观察的结果记录于表-1中。Step 5: Take out the electroplated cathode 14 after setting the plating time; wash the electroplated cathode 14 with water and blow dry with hot air; observe the plating surface with a computer microscope, and record the observation results in Table-1 .

实施例7所述阳极电解液、阴极电解液、电解阳极4、电解阴极5、缓冲电解液的组分或材质详见下表-1。The components or materials of the anolyte, catholyte, electrolytic anode 4, electrolytic cathode 5, and buffer electrolyte described in Example 7 are detailed in Table-1 below.

实施例8Example 8

如图7所示为本发明与不溶性阳极酸性电镀铜工艺生产线相关联的实施例之一,实施例8与实施例7的区别在于:As shown in FIG. 7, this is one of the embodiments related to the insoluble anode acid copper electroplating process production line. The difference between Embodiment 8 and Embodiment 7 is that:

电解缓冲区7中还设有搅拌装置16,该搅拌装置16采用桨叶搅拌器;The electrolysis buffer 7 is also provided with a stirring device 16 which adopts a paddle agitator;

采用一二氧化碳源26取代与电解阴极区1连接的清水源25;Using a carbon dioxide source 26 instead of the clean water source 25 connected to the electrolytic cathode zone 1;

设置一与电解缓冲区7连接的补充液添加槽18,电解缓冲区7与补充液添 加槽18之间还连接有一泵浦,该泵浦与自动投料控制器17连接,从而通过自动投料控制器17根据电解缓冲区7检测的参数,控制向电解缓冲区7中投加补充液。A supplementary liquid addition tank 18 connected to the electrolytic buffer 7 is provided. A pump is also connected between the electrolytic buffer 7 and the supplementary liquid addition tank 18, and the pump is connected to the automatic feeding controller 17, so that the automatic feeding controller 17 According to the parameters detected by the electrolytic buffer zone 7, the control unit adds a supplementary liquid to the electrolytic buffer zone 7.

其适用于不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法,包括以下步骤:The method is suitable for producing a plating solution or a plating rehydration solution for an insoluble anode acid copper plating process, and includes the following steps:

步骤1:如图7所示,使用阴离子交换膜将电解槽分为电解阳极区22、电解缓冲区7和电解阴极区11,所述电解阳极区22、电解阴极区11和电解缓冲区7中分别设有搅拌装置16,所述搅拌装置16采用电解液回流液体搅拌装置,所述电解阴极55上方设置氢气外排系统1111将电解阴极5上生成的氢气引出电解系统外,所述电解阳极区22与一泵浦以管道连接,泵浦的出液口以管道与一无隔膜的普通电镀槽1222连接,所述电镀槽12带有溢流口20并与所述电解阳极区2相接,使所述电解阳极区2与所述电镀槽12形成闭合循环;Step 1: As shown in FIG. 7, the electrolytic cell is divided into an electrolytic anode region 22, an electrolytic buffer region 7, and an electrolytic cathode region 11 using an anion exchange membrane. The electrolytic anode region 22, the electrolytic cathode region 11, and the electrolytic buffer region 7 Stirring devices 16 are provided respectively. The stirring device 16 uses an electrolyte reflux liquid stirring device. A hydrogen efflux system 1111 is provided above the electrolytic cathode 55 to lead the hydrogen generated on the electrolytic cathode 5 out of the electrolytic system. The electrolytic anode area 22 is connected to a pump by a pipe, and the liquid outlet of the pump is connected by a pipe to an ordinary electroplating tank 1222 without a diaphragm. The electroplating tank 12 is provided with an overflow port 20 and is connected to the electrolytic anode region 2. Making the electrolytic anode region 2 and the plating tank 12 form a closed cycle;

步骤2:配制阳极电解液并倒入电解阳极区2中,配制阴极电解液并倒入电解阴极区1中,配制缓冲电解液并倒入电解缓冲区7中,配制电镀液并倒入电镀槽12中;Step 2: Prepare the anolyte and pour it into the electrolytic anode zone 2. Prepare the catholyte and pour it into the electrolytic cathode zone 1. Prepare the buffer electrolyte and pour it into the electrolytic buffer zone 7. Prepare the plating solution and pour it into the plating tank. 12 in

步骤3:将电解阳极4与带有电流调节器的电解电源6正极连接并浸入所述阳极电解液中,将电解阴极5与电解电源6负极连接并浸入所述阴极电解液中;将不溶性电镀阳极13和电镀阴极14分别与电镀电源的正极和负极连接并浸入所述电镀液中;Step 3: Connect the electrolytic anode 4 to the positive electrode of the electrolytic power source 6 with a current regulator and immerse it in the anolyte, connect the electrolytic cathode 5 to the negative electrode of the electrolytic power source 6 and immerse it in the catholyte; insoluble plating The anode 13 and the plating cathode 14 are respectively connected to a positive electrode and a negative electrode of a plating power source and are immersed in the plating solution;

步骤4:使用自动投料控制器17,对所述电镀液的比重、阳极电解液的比重值、阴极电解液的pH值、缓冲电解液的pH值和比重进行参数设定并检测,自动根据检测获得的电镀液的比重值自动向电镀槽12加投阳极电解液,自动根据检测获得的阳极电解液的比重值调整所述电解再生槽的电流大小或关停,自动根据检测获得的阴极电解液的pH值向电解阴极区1加投补充二氧化碳,自动根据检测获得的缓冲电解液pH值和比重值向所述电解缓冲区7加投硫酸和硫酸钠的混合溶液;接通电源,通电进行电解作业,同时开始电镀作业,设定电镀试验时间为5小时;Step 4: Use the automatic feeding controller 17 to set and detect the specific gravity of the plating solution, the specific gravity of the anolyte, the pH of the catholyte, the pH and specific gravity of the buffer electrolyte, and automatically detect The specific gravity value of the obtained electroplating solution is automatically added to the plating tank 12 with anolyte, and the current of the electrolytic regeneration tank is automatically adjusted or shut down according to the specific gravity of the anolyte obtained, and the catholyte is automatically obtained according to the detection. Add carbon dioxide to the electrolytic cathode zone 1 and automatically add a mixed solution of sulfuric acid and sodium sulfate to the electrolytic buffer 7 according to the pH value and specific gravity of the buffer electrolyte obtained from the test. Work, at the same time start the plating operation, set the plating test time to 5 hours;

步骤5:当设定电镀时间完成后将所述电镀阴极14取出;使用清水清洗所述电镀阴极14并使用热风吹干;并使用电脑显微镜观察镀层表面,将观察的结 果记录于表-1中。Step 5: Take out the electroplated cathode 14 after setting the plating time; wash the electroplated cathode 14 with water and blow dry with hot air; observe the plating surface with a computer microscope, and record the observation results in Table-1 .

实施例8所述阳极电解液、阴极电解液、电解阳极4、电解阴极5、缓冲电解液的组分或材质详见下表-1。The components or materials of the anolyte, catholyte, electrolytic anode 4, electrolytic cathode 5, and buffer electrolyte described in Example 8 are detailed in Table-1 below.

实施例9Example 9

如图8、9所示为本发明与不溶性阳极酸性电镀铜工艺生产线相关联的实施例之一,本发明的电镀液或/和电镀补液生产装置采用一电解装置,主要由电解槽、电解阳极4、电解阴极5、电解电源6、搅拌装置16和电解槽隔膜3组成,所述的电解阳极4和电解阴极5分别和电解电源6的正极和负极相连接,其中:As shown in Figs. 8 and 9, this is one of the embodiments of the present invention related to an insoluble anode acid copper electroplating process production line. The electroplating solution or electroplating rehydration production device of the present invention uses an electrolysis device, which is mainly composed of an electrolytic cell and an electrolytic anode. 4. An electrolytic cathode 5, an electrolytic power source 6, a stirring device 16 and an electrolytic cell diaphragm 3, the electrolytic anode 4 and the electrolytic cathode 5 are respectively connected to a positive electrode and a negative electrode of the electrolytic power source 6, wherein:

电解槽隔膜3将所述的电解槽分成电解阳极区2和电解阴极区1,所述电解阳极区2和电解阴极区1分别用于盛装阳极电解液和阴极电解液;The electrolytic cell membrane 3 divides the electrolytic cell into an electrolytic anode region 2 and an electrolytic cathode region 1, and the electrolytic anode region 2 and the electrolytic cathode region 1 are respectively used for containing an anolyte and a catholyte;

所述的电解槽隔膜3采用阴离子交换膜;所述的搅拌装置16置于电解阳极区2和电解阴极区1内,搅拌装置16采用均回流液体搅拌装置;所述电解阴极区1上方设置氢气外排系统11,将阴极上生成的氢气引出电解系统外;The electrolytic cell diaphragm 3 uses an anion exchange membrane; the stirring device 16 is placed in the electrolytic anode area 2 and the electrolytic cathode area 1, the stirring device 16 is a uniform reflux liquid stirring device; and the hydrogen is provided above the electrolytic cathode area 1 The exhaust system 11 leads the hydrogen generated on the cathode out of the electrolytic system;

在电解阳极区2中还采用电解槽隔膜3分隔出一酸度平衡阴极区8,所述的酸度平衡阴极区8中设置有一酸度平衡阴极10,电解阴极区1中设置一酸度平衡阳极9,所述的酸度平衡阳极9、酸度平衡阴极10分别与另一电解电源6连接的正极、负极连接;An electrolytic cell diaphragm 3 is also used in the electrolytic anode region 2 to separate an acidity balanced cathode region 8. The acidity balanced cathode region 8 is provided with an acidity balanced cathode 10, and the electrolytic cathode region 1 is provided with an acidity balanced anode 9. Said acidity balance anode 9 and acidity balance cathode 10 are respectively connected to the positive electrode and the negative electrode of another electrolytic power source 6;

自动投料控制器17分别检测电镀槽12、电解阳极区2、酸度平衡阴极区8中的数值,从而控制加投动作和电解电流的大小和电解电源6的开启/或关闭;The automatic feeding controller 17 detects the values in the electroplating tank 12, the electrolytic anode area 2, and the acidity balance cathode area 8, respectively, so as to control the addition operation and the size of the electrolytic current and the on / off of the electrolytic power supply 6;

电解阳极区2与电镀槽12连接,电镀槽12中设有电镀阳极13和电镀阴极14,且电解阳极区2与电镀槽12之间设有一泵浦,该泵浦与自动投料控制器17连接,从而通过自动投料控制器17控制该泵浦的开启/或关闭;The electrolytic anode area 2 is connected to the electroplating tank 12. The electroplating anode 13 and the electroplating cathode 14 are provided in the electroplating tank 12, and a pump is provided between the electrolytic anode area 2 and the electroplating tank 12. The pump is connected to the automatic feeding controller 17. So as to control the on / off of the pump through the automatic feeding controller 17;

电镀槽12设有一溢流口20,且该溢流口20与电解阳极区2连接;The plating tank 12 is provided with an overflow port 20, and the overflow port 20 is connected to the electrolytic anode region 2;

一二氧化碳源26与酸度平衡阴极区8连接,且该二氧化碳源26与酸度平衡阴极区8之间还连接有一气体阀门27,该气体阀门27与自动投料控制器17连接,从而通过自动投料控制器17控制二氧化碳的加投。A carbon dioxide source 26 is connected to the acidity-balanced cathode region 8, and a gas valve 27 is connected between the carbon dioxide source 26 and the acidity-balanced cathode region 8. The gas valve 27 is connected to the automatic dosing controller 17 so as to pass the automatic dosing controller. 17 Control the increase of carbon dioxide.

其适用于不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法,包括以下步骤:The method is suitable for producing a plating solution or a plating rehydration solution for an insoluble anode acid copper plating process, and includes the following steps:

步骤1:如图8和9所示,使用阴离子交换膜将电解槽分为电解阳极区2、 酸度平衡阴极区8和电解阴极区1,所述电解阳极区2和电解阴极区1中分别设有电解液回流液体搅拌装置,所述电解阴极5上方设置氢气外排系统11将阴极上生成的氢气引出电解系统外,所述电解阳极区2与一泵浦以管道连接,泵浦的出液口以管道与一无隔膜的普通电镀槽12连接,所述电镀槽12带有溢流口20并与所述电解阳极区2相接,使所述电解阳极区2与所述电镀槽12形成闭合循环;Step 1: As shown in FIGS. 8 and 9, the electrolytic cell is divided into an electrolytic anode region 2, an acidity balanced cathode region 8, and an electrolytic cathode region 1 using an anion exchange membrane. The electrolytic anode region 2 and the electrolytic cathode region 1 are respectively set There is a liquid stirring liquid stirring device. A hydrogen efflux system 11 is arranged above the electrolytic cathode 5 to lead the hydrogen generated on the cathode out of the electrolytic system. The electrolytic anode area 2 is connected to a pump by a pipeline. The port is connected by a pipe to an ordinary electroplating tank 12 without a diaphragm. The electroplating tank 12 is provided with an overflow port 20 and is connected to the electrolytic anode region 2 so that the electrolytic anode region 2 and the electroplating tank 12 are formed. Closed loop

步骤2:配制阳极电解液并倒入电解阳极区2中,配制阴极电解液并倒入电解阴极区1中,配制酸度平衡阴极10液并倒入酸度平衡阴极区8中,配制电镀液并倒入电镀槽12中;Step 2: Prepare the anolyte and pour it into the electrolytic anode zone 2, prepare the catholyte and pour it into the electrolytic cathode zone 1, prepare 10 acidity balance cathodes and pour into the acidity balance cathode zone 8, prepare the plating solution and pour Into the plating tank 12;

步骤3:将电解阳极4与带有电流调节器的电解电源6正极连接并浸入所述阳极电解液中,将电解阴极5与电解电源6负极连接并浸入所述阴极电解液中;将酸度平衡阳极9与酸平衡电源正极连接并浸入所述阴极电解液中,将酸度平衡阴极10与酸平衡电源负极连接并浸入所述酸度平衡阴极10液中;将不溶性电镀阳极13和电镀阴极14分别与电镀电源的正极和负极连接并浸入所述电镀液中;Step 3: Connect the electrolytic anode 4 to the positive electrode of the electrolytic power source 6 with a current regulator and immerse it in the anolyte, connect the electrolytic cathode 5 to the negative electrode of the electrolytic power source 6 and immerse it in the catholyte; balance the acidity The anode 9 is connected to the positive electrode of the acid-balanced power source and is immersed in the catholyte, and the acidity-balanced cathode 10 is connected to the negative electrode of the acid-balanced power source and immersed in the acid-balanced cathode 10 solution; the insoluble plating anode 13 and the plating cathode 14 are respectively connected with The positive electrode and the negative electrode of the plating power source are connected and immersed in the plating solution;

步骤4:使用自动投料控制器17,对所述电镀液的氧化还原电位、阳极电解液的比重值、酸度平衡阴极10电解液的比重进行参数设定并检测,自动根据检测获得的电镀液的氧化还原电位值自动向电镀槽12加投阳极电解液,自动根据检测获得的阳极电解液的比重值调整所述电解槽的电流大小或关停,自动根据检测获得的酸度平衡阴极10电解液比重值向所述酸度平衡阴极区8加投补充二氧化碳;接通电源,轮流对电解电极和酸平衡电极通电进行电解作业,同时开始电镀作业,设定电镀试验时间为5小时;Step 4: The automatic feeding controller 17 is used to set and detect the redox potential of the electroplating solution, the specific gravity value of the anolyte, and the specific gravity of the electrolyte of the cathode 10 electrolyte. The redox potential value is automatically added to the electroplating tank 12 and the anolyte is automatically added. The current of the electrolytic cell is adjusted or shut down according to the specific gravity of the anolyte obtained from the test, and the specific gravity of the electrolyte of the cathode 10 is automatically balanced according to the acidity obtained from the test. Add carbon dioxide to the acidity balance cathode zone 8; turn on the power, turn on the electrolytic electrode and the acid balance electrode in turn to perform the electrolytic operation, and start the plating operation at the same time, set the plating test time to 5 hours;

步骤5:当设定电镀时间完成后将所述电镀阴极14取出;使用清水清洗所述电镀阴极14并使用热风吹干;并使用电脑显微镜观察镀层表面,将观察的结果记录于表-1中。Step 5: Take out the electroplated cathode 14 after setting the plating time; wash the electroplated cathode 14 with water and blow dry with hot air; observe the plating surface with a computer microscope, and record the observation results in Table-1 .

实施例9所述阳极电解液、阴极电解液、电解阳极4、电解阴极5、酸度平衡阴极10液、酸度平衡阳极9、酸度平衡阴极10的组分或材质详见下表-1。The components or materials of the anolyte, catholyte, electrolytic anode 4, electrolytic cathode 5, acidity balanced cathode 10, acidity balanced anode 9, and acidity balanced cathode 10 described in Example 9 are shown in Table-1 below.

实施例10Example 10

如图9、10所示为本发明与不溶性阳极酸性电镀铜工艺生产线相关联的实 施例之一,实施例10与实施例9的区别在于:As shown in Figs. 9 and 10, this is one of the embodiments related to the insoluble anode acid copper electroplating process production line. The difference between embodiment 10 and embodiment 9 lies in:

电镀槽12没有设置溢流口20;The plating tank 12 is not provided with an overflow port 20;

自动投料控制器17分别检测电镀槽12、电解阳极区2中的数值,从而控制加投动作和电解电流的大小和电解电源6的开启/或关闭;The automatic feeding controller 17 detects the values in the electroplating tank 12 and the electrolytic anode area 2 respectively, so as to control the addition operation and the size of the electrolytic current and the on / off of the electrolytic power source 6;

没有设置二氧化碳源26;No carbon dioxide source 26 is provided;

电解阳极区2与电镀槽12连接形成循环回路,且电解阳极区2与电镀槽12之间的两个泵浦均与自动投料控制器17连接。The electrolytic anode region 2 is connected to the plating tank 12 to form a circulation loop, and the two pumps between the electrolytic anode region 2 and the plating tank 12 are connected to an automatic feeding controller 17.

其适用于不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法,包括以下步骤:The method is suitable for producing a plating solution or a plating rehydration solution for an insoluble anode acid copper plating process, and includes the following steps:

步骤1:如图9和10所示,使用阴离子交换膜将电解槽分为电解阳极区2、电解阴极区1和酸度平衡阴极区8,所述电解阳极区2和电解阴极区1中分别设有电解液回流液体搅拌装置,所述电解阴极5上方设置氢气外排系统11将阴极上生成的氢气引出电解系统外,所述电解阳极区2与一无隔膜的普通电镀槽12由两条管道相连接,所述管道上分别设有一流体方向相反的泵浦,使所述电解阳极区2与所述电镀槽12形成闭合循环;Step 1: As shown in FIGS. 9 and 10, the electrolytic cell is divided into an electrolytic anode zone 2, an electrolytic cathode zone 1, and an acidity balanced cathode zone 8 using an anion exchange membrane. The electrolytic anode zone 2 and the electrolytic cathode zone 1 are respectively provided with There is an electrolyte reflux liquid stirring device. A hydrogen efflux system 11 is arranged above the electrolytic cathode 5 to lead the hydrogen generated on the cathode out of the electrolytic system. The electrolytic anode area 2 and a common electroplating tank 12 without a diaphragm are composed of two pipes. Being connected, the pipelines are respectively provided with pumps with opposite fluid directions, so that the electrolytic anode region 2 and the electroplating tank 12 form a closed cycle;

步骤2:配制阳极电解液并倒入电解阳极区2中,配制阴极电解液并倒入电解阴极区1中,配制酸度平衡阴极10液并倒入酸度平衡阴极区8中,配制电镀液并倒入电镀槽12中;Step 2: Prepare the anolyte and pour it into the electrolytic anode zone 2, prepare the catholyte and pour it into the electrolytic cathode zone 1, prepare 10 acidity balance cathodes and pour into the acidity balance cathode zone 8, prepare the plating solution and pour Into the plating tank 12;

步骤3:将电解阳极4与带有电流调节器的电解电源6正极连接并浸入所述阳极电解液中,将电解阴极5与电解电源6负极连接并浸入所述阴极电解液中;将酸度平衡阳极9与酸平衡电源正极连接并浸入所述阴极电解液中,将酸度平衡阴极10与酸平衡电源负极连接并浸入所述酸度平衡阴极10液中;将不溶性电镀阳极13和电镀阴极14分别与电镀电源的正极和负极连接并浸入所述电镀液中;Step 3: Connect the electrolytic anode 4 to the positive electrode of the electrolytic power source 6 with a current regulator and immerse it in the anolyte, connect the electrolytic cathode 5 to the negative electrode of the electrolytic power source 6 and immerse it in the catholyte; balance the acidity The anode 9 is connected to the positive electrode of the acid-balanced power source and is immersed in the catholyte, and the acidity-balanced cathode 10 is connected to the negative electrode of the acid-balanced power source and immersed in the acid-balanced cathode 10 solution; the insoluble plating anode 13 and the plating cathode 14 are respectively connected with The positive electrode and the negative electrode of the plating power source are connected and immersed in the plating solution;

步骤4:使用自动投料控制器17,对所述电镀液的光电比色值、阳极电解液的比重值进行参数设定并检测,自动根据检测获得的电镀液的光电比色值自动向电镀槽12加投阳极电解液并同时启动将电镀液加投进电解阳极区2的泵浦,自动根据检测获得的阳极电解液的比重值调整所述电解槽的电流大小或关停;接通电源,轮流对电解电极和酸平衡电极通电进行电解作业,同时开始电镀作 业,设定电镀试验时间为5小时;Step 4: Use the automatic feeding controller 17 to set and detect the photoelectric colorimetric value of the electroplating solution and the specific gravity value of the anolyte, and automatically send the electroplating bath to the electroplating tank according to the photoelectric colorimetric value of the electroplating solution 12 Add the anolyte and start the pump that adds the electroplating solution to the electrolytic anode zone 2 at the same time, and automatically adjust or shut down the current of the electrolytic cell according to the specific gravity value of the anolyte obtained by detection; turn on the power, Turn on the electrolytic electrode and the acid balance electrode in turn to perform the electrolytic operation, and start the plating operation at the same time, set the plating test time to 5 hours;

步骤5:当设定电镀时间完成后将所述电镀阴极14取出;使用清水清洗所述电镀阴极14并使用热风吹干;并使用电脑显微镜观察镀层表面,将观察的结果记录于表-1中。Step 5: Take out the electroplated cathode 14 after setting the plating time; wash the electroplated cathode 14 with water and blow dry with hot air; observe the plating surface with a computer microscope, and record the observation results in Table-1 .

实施例10所述阳极电解液、阴极电解液、电解阳极4、电解阴极5、酸度平衡阴极10液、酸度平衡阳极9、酸度平衡阴极10的组分或材质详见下表-1。The components or materials of the anolyte, catholyte, electrolytic anode 4, electrolytic cathode 5, acidity balanced cathode 10, acidity balanced anode 9, and acidity balanced cathode 10 described in Example 10 are shown in Table-1 below.

实施例11Example 11

如图11、12所示为本发明与不溶性阳极酸性电镀铜工艺生产线相关联的实施例之一,实施例11与实施例9的区别在于:Figures 11 and 12 show one of the embodiments of the present invention related to the insoluble anode acid copper electroplating process production line. The difference between embodiment 11 and embodiment 9 lies in:

在电解阳极区2中还采用电解槽隔膜3分隔出一酸度平衡阴极区8,且使得电解阳极区2置于电解阴极区1和酸度平衡阴极区8之间,电解阳极区2、电极阴极区、酸度平衡阴极区8中均设有搅拌装置16,而且所述的搅拌装置16均采用电解液回流液体搅拌装置;In the electrolytic anode area 2, an electrolytic cell diaphragm 3 is also used to separate an acidity balanced cathode area 8 and the electrolytic anode area 2 is placed between the electrolytic cathode area 1 and the acidity balanced cathode area 8, and the electrolytic anode area 2 and the electrode cathode area 2. The stirring device 16 is provided in each of the acidity balanced cathode regions 8, and the stirring devices 16 each adopt an electrolyte reflux liquid stirring device;

所述的酸度平衡阴极区8还连接有一补充液添加槽18,该补充液添加槽18与酸度平衡阴极区8之间设置有一泵浦,该泵浦与自动投料控制器17连接,从而通过自动投料控制器17控制补充液的加投;The acidity balance cathode region 8 is further connected with a supplementary liquid addition tank 18, and a pump is arranged between the supplemental liquid addition tank 18 and the acidity balance cathode region 8, and the pump is connected to the automatic feeding controller 17 so that The feeding controller 17 controls the addition of the supplementary liquid;

酸度平衡阴极区8还设有一溢流口20,该溢流口20与一中转槽19连接;The acidity balance cathode zone 8 is also provided with an overflow port 20, which is connected to a relay tank 19;

自动投料控制器17分别检测电镀槽12、电解阳极区2、电解阴极区1、酸度平衡阴极区8中的数值,从而控制加投动作和电解电流的大小和电解电源6的开启/或关闭。The automatic feeding controller 17 detects the values in the electroplating tank 12, the electrolytic anode zone 2, the electrolytic cathode zone 1, and the acidity balance cathode zone 8, respectively, so as to control the operation of the feeding operation and the size of the electrolytic current and the on / off of the electrolytic power source 6.

其适用于不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法,包括以下步骤:The method is suitable for producing a plating solution or a plating rehydration solution for an insoluble anode acid copper plating process, and includes the following steps:

步骤1:如图11和图12所示,使用阴离子交换膜将电解槽分为电解阳极区2、电解阴极区1和酸度平衡阴极区8,所述电解阳极区2、电解阴极区1和酸度平衡阴极区8中分别设有电解液回流液体搅拌装置,所述酸度平衡阴极区8设有溢流口20并以管道将所述溢流口20与一中转槽19连接,所述电解阴极5上方设置氢气外排系统11将阴极上生成的氢气引出电解系统外,所述电解阳极区2与一泵浦以管道连接,泵浦的出液口以管道与一无隔膜的普通电镀槽12连接,所述电镀槽12带有溢流口20并与所述电解阳极区2相接,使所述电解阳 极区2与所述电镀槽12形成闭合循环;Step 1: As shown in FIG. 11 and FIG. 12, the electrolytic cell is divided into an electrolytic anode region 2, an electrolytic cathode region 1, and an acidity balance cathode region 8 using an anion exchange membrane, the electrolytic anode region 2, the electrolytic cathode region 1, and the acidity. Equilibrium cathode zone 8 is provided with an electrolyte reflux liquid stirring device. The acidity balanced cathode zone 8 is provided with an overflow port 20 and is connected to a relay tank 19 through a pipeline. The electrolytic cathode 5 A hydrogen efflux system 11 is arranged above to lead the hydrogen generated on the cathode out of the electrolytic system. The electrolytic anode area 2 is connected to a pump by a pipe, and the pump outlet is connected to a common electroplating tank 12 without a diaphragm by a pipe. The electroplating tank 12 is provided with an overflow port 20 and is connected to the electrolytic anode region 2 so that the electrolytic anode region 2 and the electroplating tank 12 form a closed cycle;

步骤2:配制阳极电解液并倒入电解阳极区2中,配制阴极电解液并倒入电解阴极区1中,配制酸度平衡阴极10液并倒入酸度平衡阴极区8中,配制电镀液并倒入电镀槽12中;Step 2: Prepare the anolyte and pour it into the electrolytic anode zone 2, prepare the catholyte and pour it into the electrolytic cathode zone 1, prepare 10 acidity balance cathodes and pour into the acidity balance cathode zone 8, prepare the plating solution and pour Into the plating tank 12;

步骤3:将电解阳极4与带有电流调节器的电解电源6正极连接并浸入所述阳极电解液中,将电解阴极5与电解电源6负极连接并浸入所述阴极电解液中;将酸度平衡阳极9与酸平衡电源正极连接并浸入所述阴极电解液中,将酸度平衡阴极10与酸平衡电源负极连接并浸入所述酸度平衡阴极10液中;将不溶性电镀阳极13和电镀阴极14分别与电镀电源的正极和负极连接并浸入所述电镀液中;Step 3: Connect the electrolytic anode 4 to the positive electrode of the electrolytic power source 6 with a current regulator and immerse it in the anolyte, connect the electrolytic cathode 5 to the negative electrode of the electrolytic power source 6 and immerse it in the catholyte; balance the acidity The anode 9 is connected to the positive electrode of the acid-balanced power source and is immersed in the catholyte, and the acidity-balanced cathode 10 is connected to the negative electrode of the acid-balanced power source and immersed in the acid-balanced cathode 10 solution; the insoluble plating anode 13 and the plating cathode 14 are respectively connected with The positive electrode and the negative electrode of the plating power source are connected and immersed in the plating solution;

步骤4:使用自动投料控制器17,对所述电镀液的比重、阳极电解液的比重值、阴极电解液的酸度值、酸度平衡阴极10液的pH值进行参数设定并检测,自动根据检测获得的电镀液的比重值自动向电镀槽12加投阳极电解液,自动根据检测获得的阳极电解液的比重值调整所述电解槽的电流大小或关停,自动根据检测获得的阴极电解液的酸度值控制所述酸平衡电源的开启与关停;自动根据检测获得的酸度平衡阴极10液的pH值加投新鲜的酸度平衡阴极10液以补充无机碱原料,同时加投二氧化碳;接通电源进行电解作业,同时开始电镀作业,设定电镀试验时间为5小时;Step 4: The automatic feeding controller 17 is used to set and detect the specific gravity of the plating solution, the specific gravity of the anolyte, the acidity of the catholyte, and the pH value of the acid balance 10 cathode. The specific gravity value of the obtained electroplating solution is automatically added to the plating bath 12, and the current of the electrolytic bath is automatically adjusted or shut down according to the specific gravity value of the anolyte obtained. The acidity value controls the turning on and off of the acid balance power supply; automatically adds fresh acidity balance cathode 10 liquid to supplement the inorganic alkali raw material according to the pH value of the acidity balance cathode 10 liquid obtained from the detection, and simultaneously adds carbon dioxide; Perform electrolytic operation and start plating at the same time, set the plating test time to 5 hours;

步骤5:当设定电镀时间完成后将所述电镀阴极14取出;使用清水清洗所述电镀阴极14并使用热风吹干;并使用电脑显微镜观察镀层表面,将观察的结果记录于表-1中。Step 5: Take out the electroplated cathode 14 after setting the plating time; wash the electroplated cathode 14 with water and blow dry with hot air; observe the plating surface with a computer microscope, and record the observation results in Table-1 .

实施例11所述阳极电解液、阴极电解液、电解阳极4、电解阴极5、酸度平衡阴极10液、酸度平衡阳极9、酸度平衡阴极10的组分或材质详见下表-1。The components or materials of the anolyte, catholyte, electrolytic anode 4, electrolytic cathode 5, acidity balanced cathode 10, acidity balanced anode 9, and acidity balanced cathode 10 described in Example 11 are shown in Table-1 below.

实施例12Example 12

如图11和图12所示,实施例12的装置及其适用于不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法与实施例11相同。As shown in FIG. 11 and FIG. 12, the apparatus of Embodiment 12 and the production method of the plating solution or the plating rehydration liquid suitable for the insoluble anode acid copper plating process are the same as those of Embodiment 11.

步骤5当设定电镀时间完成后将所述电镀阴极14取出;使用清水清洗所述电镀阴极14并使用热风吹干;并使用电脑显微镜观察镀层表面,将观察的结果记录于表-1中。Step 5: After setting the plating time, take out the electroplated cathode 14; wash the electroplated cathode 14 with water and blow dry with hot air; and observe the plating surface with a computer microscope, and record the observation results in Table-1.

实施例12所述阳极电解液、阴极电解液、电解阳极4、电解阴极5、酸度平衡阴极10液、酸度平衡阳极9、酸度平衡阴极10的组分或材质详见下表-1。The components or materials of the anolyte, catholyte, electrolytic anode 4, electrolytic cathode 5, acidity balanced cathode 10, acidity balanced anode 9, and acidity balanced cathode 10 described in Example 12 are shown in Table-1 below.

实施例13~14Examples 13 to 14

如图1所示,实施例13和实施例14的装置及其适用于不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法与实施例1相同。As shown in FIG. 1, the devices of Examples 13 and 14 and the production method of the plating solution or the plating rehydration solution suitable for the insoluble anode acid copper plating process are the same as those of the embodiment 1.

其中,步骤4的电解过程中,每隔15分钟由人工对阴极电解液的酸度和比重进行检测,并根据测得的结果向电解阴极区1补充50%wt的硫酸水溶液,电解完成后所得的阳极电解液经浓缩干燥后成为硫酸铜产品。Among them, in the electrolysis process of step 4, the acidity and specific gravity of the catholyte are measured manually every 15 minutes, and a 50% wt sulfuric acid aqueous solution is added to the electrolytic cathode zone 1 according to the measured results. The anolyte becomes a copper sulfate product after being concentrated and dried.

实施例13和实施例14所述阳极电解液、阴极电解液、电解阳极4、电解阴极5的组分或材质详见下表-1。The components or materials of the anolyte, catholyte, electrolytic anode 4, and electrolytic cathode 5 described in Example 13 and Example 14 are detailed in Table-1 below.

实施例15~16Examples 15-16

如图9和10所示,实施例15和实施例16的装置及其适用于不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法与实施例10相同。As shown in FIGS. 9 and 10, the devices of Examples 15 and 16 and the method for producing a plating solution or a plating rehydration solution suitable for an insoluble anode acid copper plating process are the same as those of Example 10.

其中,所述酸度平衡阴极区8由双极膜构成;使用自动投料控制器17,对所述电镀液的光电比色值、阳极电解液的比重值、酸度平衡阴极10液的液位进行参数设定并检测,自动根据检测获得的电镀液的光电比色值自动向电镀槽12加投阳极电解液并同时启动将电镀液加投进电解阳极区2的泵浦,自动根据检测获得的阳极电解液的比重值调整所述电解槽的电流大小或关停,自动根据检测获得的酸度平衡阴极10液的液位向所述酸度平衡阴极区8加投清水;接通电源,同时对电解电极和酸平衡电极通电进行电解作业,同时开始电镀作业,设定电镀试验时间为5小时。Wherein, the acidity-balanced cathode region 8 is composed of a bipolar membrane; an automatic feeding controller 17 is used to perform parameters on the photoelectric colorimetric value of the plating solution, the specific gravity value of the anolyte, and the liquid level of the acid-balanced cathode 10 solution. Set and test, automatically add anolyte to the plating tank 12 according to the photoelectric colorimetric value of the plating solution obtained at the same time, and start the pump that adds the plating solution to the electrolytic anode zone 2 at the same time. The specific gravity value of the electrolyte adjusts the current of the electrolytic cell or shuts down, and automatically adds water to the acidity balanced cathode area 8 according to the level of the acidity balanced cathode 10 liquid obtained by the detection; when the power is turned on, the electrolytic electrode is simultaneously Power on the acid balance electrode for electrolytic operation and start the plating operation at the same time. Set the plating test time to 5 hours.

当设定电镀时间完成后将所述电镀阴极14取出;使用清水清洗所述电镀阴极14并使用热风吹干;并使用电脑显微镜观察镀层表面,将观察的结果记录于表-1中。When the plating time is set, the plating cathode 14 is taken out; the plating cathode 14 is washed with clean water and dried with hot air; and the surface of the plating layer is observed using a computer microscope, and the observation results are recorded in Table-1.

实施例15和实施例16所述阳极电解液、阴极电解液、电解阳极4、电解阴极5、酸度平衡阴极10液、酸度平衡阳极9、酸度平衡阴极10的组分或材质详见下表-1。The components or materials of the anolyte, catholyte, electrolytic anode 4, electrolytic cathode 5, acidity balanced cathode 10, acidity balanced anode 9, and acidity balanced cathode 10 described in Examples 15 and 16 are shown in the table below- 1.

实施例17Example 17

如图2所示,实施例17的装置及其适用于不溶性阳极酸性电镀铜工艺的电 镀液或电镀补液的生产方法与实施例3相同。As shown in Fig. 2, the device of Example 17 and the production method of the electroplating solution or electroplating rehydration solution suitable for the insoluble anodic acid copper electroplating process are the same as those of Example 3.

其中,使用双极膜将电解槽分为电解阳极区2和电解阴极区1;电镀过程中人工对阳极电解液的铜离子浓度和硫酸浓度、阴极电解液的液位进行检测,根据得到的阳极电解液铜离子浓度调整电解电流,根据测得的阳极电解液硫酸浓度向所述电解阳极区2加投补充硫酸,根据测得的阴极电解液的液位向所述电解阴极区1补充水。The electrolytic cell is divided into an electrolytic anode area 2 and an electrolytic cathode area 1 by using a bipolar membrane. During the electroplating process, the copper ion concentration and sulfuric acid concentration of the anolyte and the catholyte level are detected manually. According to the obtained anode, The electrolytic current is adjusted by the copper ion concentration of the electrolytic solution, and supplementary sulfuric acid is added to the electrolytic anode area 2 according to the measured sulfuric acid concentration of the anolyte, and water is supplied to the electrolytic cathode area 1 according to the measured level of the catholyte.

实施例17所述阳极电解液、阴极电解液、电解阳极4、电解阴极5的组分或材质详见下表-1。The components or materials of the anolyte, catholyte, electrolytic anode 4, and electrolytic cathode 5 described in Example 17 are detailed in Table-1 below.

实施例18Example 18

如图6所示,实施例18的装置及其适用于不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法与实施例7相同。As shown in FIG. 6, the device of Embodiment 18 and the production method of the plating solution or plating rehydration liquid suitable for the insoluble anode acid copper plating process are the same as those of Embodiment 7.

其中,将电解槽分为电解阳极区2、电解缓冲区7和电解阴极区1,所述电解阳极区2和电解缓冲区7之间以阴离子交换膜分隔,所述电解缓冲区7与电解阴极区1之间以双极膜分隔。The electrolytic cell is divided into an electrolytic anode zone 2, an electrolytic buffer zone 7, and an electrolytic cathode zone 1. The electrolytic anode zone 2 and the electrolytic buffer zone 7 are separated by an anion exchange membrane. The electrolytic buffer zone 7 and the electrolytic cathode Zones 1 are separated by a bipolar membrane.

实施例18所述阳极电解液、阴极电解液、电解阳极4、电解阴极5、缓冲电解液的组分或材质详见下表-1。The components or materials of the anolyte, catholyte, electrolytic anode 4, electrolytic cathode 5, and buffer electrolyte described in Example 18 are shown in Table-1 below.

表-1Table 1

Figure PCTCN2019099192-appb-000001
Figure PCTCN2019099192-appb-000001

Figure PCTCN2019099192-appb-000002
Figure PCTCN2019099192-appb-000002

Figure PCTCN2019099192-appb-000003
Figure PCTCN2019099192-appb-000003

Figure PCTCN2019099192-appb-000004
Figure PCTCN2019099192-appb-000004

Figure PCTCN2019099192-appb-000005
Figure PCTCN2019099192-appb-000005

有上表-1可见,以上实施例1~18所得的电镀液或电镀补液用于电镀后,镀层的质量均为光亮、均匀、平整,如此可见,本发明所得到的电镀液或电镀补液能够满足不溶性阳极酸性电镀铜工艺的使用需求。As can be seen from Table 1 above, after the electroplating solution or electroplating rehydration liquid obtained in Examples 1 to 18 above is used for electroplating, the quality of the plating layer is bright, uniform, and flat. It can be seen that the electroplating fluid or electroplating fluid obtained by the present invention can Meet the use of insoluble anode acid copper plating process.

需要指出的是,上述实施例仅是对本发明的进一步说明,而不是限制,本领域技术人员在与本发明技术方案的相当的含义和范围内的任何调整或改变,都应认为是包括在本发明的保护范围内。It should be noted that the above-mentioned embodiments are merely further descriptions of the present invention, but not limitation. Any adjustment or change within the meaning and scope equivalent to the technical solution of the present invention by those skilled in the art should be considered to be included in the present invention. Within the scope of the invention.

Claims (20)

[根据细则91更正 20.08.2019]
一种不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法,其特征在于,包括以下步骤: (1)设置一电解槽,使用电解槽隔膜将电解槽分隔为电解阳极区和电解阴极区,所述电解槽隔膜用于阻止阳离子通过,以防止阳离子在所述电解阳极区和电解阴极区之间自由交换; (2)分别准备阳极电解液和阴极电解液; 其中,所述的阳极电解液由硫酸和硫酸铜中至少一种的水溶液组成,且按照质量百分比的组成为: 0.001~45%硫酸 或/和0.001~21%硫酸铜 其余为水,且所述阳极电解液中溶质的总质量百分比不低于0.03%; (3)将阳极电解液加入所述的电解阳极区,将阴极电解液加入所述的电解阴极区中; (4)以含有铜元素的金属电极作为电解阳极,并将所述的电解阳极浸入所述的阳极电解液中;以导电体作为电解阴极,并将所述的电解阴极浸入所述的阴极电解液中; (5)将所述的电解阳极和电解阴极分别与电解电源的正极和负极连接,接通电解电源,通电开始电解反应,当所述的阳极电解液中的铜离子浓度达到预定数值时,将阳极电解液取出,得到不溶性阳极酸性电镀铜工艺的电镀液或者电镀补液或者成品硫酸铜溶液或者用于配制不溶性阳极酸性电镀铜电镀液的原料。
[Corrected under Rule 91. 20.08.2019]
A method for producing a plating solution or a plating rehydration solution in an insoluble anode acid copper plating process, which comprises the following steps: (1) An electrolytic cell is provided, and the electrolytic cell is separated into an electrolytic anode region and an electrolytic cathode region by using an electrolytic cell membrane, and the electrolytic cell membrane is used to prevent cations from passing through to prevent the cations from passing between the electrolytic anode region and the electrolytic cathode region. Free exchange (2) Prepare anolyte and catholyte separately; Wherein, the anolyte is composed of an aqueous solution of at least one of sulfuric acid and copper sulfate, and the composition in terms of mass percentage is: 0.001 to 45% sulfuric acid Or / and 0.001 ~ 21% copper sulfate The rest is water, and the total mass percentage of the solute in the anolyte is not less than 0.03%; (3) adding anolyte to said electrolytic anode area, and adding catholyte to said electrolytic cathode area; (4) A metal electrode containing a copper element is used as an electrolytic anode, and the electrolytic anode is immersed in the anolyte; a conductor is used as an electrolytic cathode, and the electrolytic cathode is immersed in the cathode electrolysis Liquid (5) Connect the electrolytic anode and the electrolytic cathode to the positive electrode and the negative electrode of the electrolytic power source respectively, turn on the electrolytic power source, and start the electrolytic reaction when the power is turned on. When the copper ion concentration in the anolyte reaches a predetermined value, The anolyte is taken out to obtain an insoluble anodic acid copper electroplating process or electroplating rehydration solution or a finished copper sulfate solution or a raw material for preparing an insoluble anodic acid copper electroplating solution.
根据权利要求1所述的不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法,其特征在于,所述的电解槽隔膜可采用阴离子交换膜和/或双极膜。The method for producing an electroplating solution or electroplating rehydration solution in an insoluble anodic acid copper electroplating process according to claim 1, characterized in that the electrolytic cell membrane can use an anion exchange membrane and / or a bipolar membrane. 根据权利要求2所述的不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法,其特征在于,当所述的电解槽隔膜采用阴离子交换膜时:所述的阴极电解液由硫酸、硫酸盐、碳酸和无机碱中至少一种的水溶液组成,且所述阴极电解液中溶质的总质量百分比为0.1~40%,所述的阳极电解液和所述的阴极电解液中的至少一者含有硫酸。The method for producing a plating solution or a plating rehydration solution for an insoluble anodic acid copper plating process according to claim 2, characterized in that, when the electrolytic cell membrane adopts an anion exchange membrane: the catholyte is composed of sulfuric acid, sulfuric acid It is composed of an aqueous solution of at least one of salt, carbonic acid and inorganic base, and the total mass percentage of the solute in the catholyte is 0.1 to 40%. At least one of the anolyte and the catholyte Contains sulfuric acid. 根据权利要求2所述的不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法,其特征在于,当所述的电解槽隔膜为双极膜时:所述的阴极电解液为水或电解质的水溶液,所述的电解质可以是任意的电解质,且所述阳极电 解液需含有硫酸。The method for producing an electroplating solution or electroplating rehydration solution for an insoluble anodic acid copper electroplating process according to claim 2, characterized in that when the electrolytic cell membrane is a bipolar membrane: the catholyte is water or an electrolyte The aqueous solution can be any electrolyte, and the anolyte must contain sulfuric acid. 根据权利要求1所述的不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法,其特征在于,与不溶性阳极酸性电镀铜工艺生产线相关联,根据不溶性阳极酸性电镀铜工艺生产线上工艺参数的动态变化,来调整所述步骤(5)电解电流的大小,或控制电解电源的开启或关停;或根据所述步骤(5)中的电解过程工艺参数的动态变化,或调整不溶性阳极酸性电镀铜工艺生产线上电镀电流的大小,或控制不溶性阳极酸性电镀铜工艺生产线上电镀电源的开启/或关停,以使得所得的电镀补液的工艺参数能与不溶性阳极酸性电镀铜工艺生产线的工艺参数相配合适应,或能使得生产线上的电镀液中的铜离子能够得到及时的补充,所述的工艺参数包括铜离子浓度、硫酸浓度、工作时长、工作量。The method for producing a plating solution or plating rehydration solution for an insoluble anode acid copper plating process according to claim 1, characterized in that it is associated with the insoluble anode acid copper plating process production line, and is based on the process parameters of the insoluble anode acid copper plating process production line. Dynamic changes to adjust the size of the electrolytic current in step (5), or to control the on or off of the electrolytic power; or to dynamically change the process parameters of the electrolytic process in step (5), or to adjust the insoluble anode acid plating The size of the plating current on the copper process production line, or the turning on / off of the plating power on the insoluble anode acid copper plating process line, so that the process parameters of the obtained plating rehydration liquid can be compatible with the process parameters of the insoluble anode acid copper plating process line Coordination and adaptation can enable timely replenishment of copper ions in the plating solution on the production line. The process parameters include copper ion concentration, sulfuric acid concentration, working time, and workload. 根据权利要求5所述的不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法,其特征在于,所述步骤(5)接通电解电源开始电解反应后,对阴极电解液中的硫酸和/或硫酸盐和/或碳酸和/或无机碱的浓度进行检测,并根据检测结果向所述的电解阴极区投加硫酸和/或硫酸盐和/或水和/或二氧化碳,以便调整阴极电解液中的硫酸和/或硫酸盐和/或碳酸和/或无机碱的浓度维持在设定值范围内:The method for producing an electroplating solution or electroplating rehydration solution in an insoluble anodic acid copper electroplating process according to claim 5, characterized in that after the step (5) is turned on to start the electrolytic reaction, the sulfuric acid in the catholyte and The concentration of sulfate and / or carbonic acid and / or inorganic base is detected, and sulfuric acid and / or sulfate and / or water and / or carbon dioxide are added to the electrolytic cathode area according to the detection result, so as to adjust the cathode electrolysis. The concentration of sulfuric acid and / or sulfate and / or carbonic acid and / or inorganic base in the liquid is maintained within the set value range: 当所述阴极电解液中的硫酸和/或硫酸盐和/或碳酸和/或碳酸根或碳酸氢根的无机碱浓度小于或等于设定值时,向所述的电解阴极区加投硫酸或其水溶液和/或硫酸盐或其水溶液和/或二氧化碳,或当所述阴极电解液因水分蒸发而造成浓度大于或等于设定值时,向所述的电解阴极区加投清水,直至阴极电解液的硫酸和/或硫酸盐和/或无机碱的浓度恢复至设定值为止。When sulfuric acid and / or sulfate and / or carbonic acid and / or carbonate or bicarbonate inorganic base concentration in the catholyte is less than or equal to a set value, sulfuric acid or Its aqueous solution and / or sulfate or its aqueous solution and / or carbon dioxide, or when the concentration of the catholyte due to evaporation of water is greater than or equal to a set value, water is added to the electrolytic cathode area until the cathode is electrolyzed The concentration of sulfuric acid and / or sulfate and / or inorganic base of the liquid returns to the set value. 根据权利要求5所述的不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法,其特征在于,通过检测电镀液中的铜离子浓度和/或酸浓度和/或根据时间设定将铜离子浓度高于电镀液的阳极电解液加入生产线上的电镀槽中。The method for producing an electroplating solution or electroplating rehydration solution in an insoluble anodic acid copper electroplating process according to claim 5, characterized by detecting copper ion concentration and / or acid concentration in the electroplating solution and / or setting copper An anolyte with an ion concentration higher than that of the plating solution is added to the plating tank on the production line. 根据权利要求5所述的不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法,其特征在于,当使用阴离子交换膜作为隔膜时,所述的隔膜采用两层阴离子交换膜,或当使用双极膜作为隔膜时,所述的隔膜采用一层双极膜和一层阴离子交换膜的组合,其中,所述的一层阴离子交换膜位于双极膜中的阴离子交换膜的那侧,所述的两层阴离子交换膜或一层双极膜和一层阴离子交换膜的组合使得在所述的电解阳极区和电解阴极区之间形成电解缓冲区,以避 免电解阴极上生成的氢氧根离子和/或阴极电解液原有的无机碱的阴离子通过阴离子交换膜与阳极电解液的铜离子接触,或双极膜上产生的氢氧根离子直接与阳极电解液的铜离子接触。The method for producing a plating solution or a plating rehydration solution for an insoluble anodic acid copper plating process according to claim 5, characterized in that when an anion exchange membrane is used as the separator, the separator adopts two layers of anion exchange membrane, or when used When a bipolar membrane is used as a separator, the separator uses a combination of a bipolar membrane and an anion exchange membrane, wherein the anion exchange membrane is located on the side of the anion exchange membrane in the bipolar membrane. The combination of the two anion exchange membranes described above or a bipolar membrane and an anion exchange membrane enables an electrolytic buffer zone to be formed between the electrolytic anode region and the electrolytic cathode region to avoid the formation of hydroxide radicals on the electrolytic cathode. The anions of the ions and / or the original inorganic base of the catholyte are in contact with the copper ions of the anolyte through the anion exchange membrane, or the hydroxide ions generated on the bipolar membrane are in direct contact with the copper ions of the anolyte. 根据权利要求8所述的不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法,其特征在于,所述的电解缓冲区内含有缓冲电解液,所述的缓冲电解液为不含铜离子但含有硫酸的水溶液。The method according to claim 8, wherein the electrolytic buffer contains a buffer electrolyte, and the buffer electrolyte does not contain copper ions. But an aqueous solution containing sulfuric acid. 根据权利要求9所述的不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法,其特征在于,在所述步骤(5)接通电解电源开始电解反应后,对所述缓冲电解液的pH值和/或酸度值和/或比重值进行检测,并根据检测结果向所述的缓冲电解液中加入硫酸和/或不含铜离子但含有硫酸的水溶液:The method according to claim 9, wherein after the step (5) turns on the electrolytic power to start the electrolytic reaction, the The pH value and / or the acidity value and / or the specific gravity value are measured, and sulfuric acid and / or an aqueous solution containing no copper ions but containing sulfuric acid are added to the buffer electrolyte according to the test results: 当所述缓冲电解液的pH值和/或酸度值和/或比重值小于或等于设定值时,向所述的缓冲电解液中加入硫酸和/或不含铜离子但含有硫酸的水溶液,直至所述缓冲电解液的pH值和/或酸度值和/或比重值恢复至设定值或大于设定值。When the pH and / or acidity and / or specific gravity of the buffer electrolyte is less than or equal to a set value, adding sulfuric acid and / or an aqueous solution containing no copper ion but containing sulfuric acid to the buffer electrolyte, Until the pH value and / or the acidity value and / or the specific gravity value of the buffer electrolyte are restored to the set value or greater than the set value. 根据权利要求5所述的不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法,其特征在于,在电镀铜生产过程中,将所述电解槽中的阳极电解液经检测其到达或者超过设定值后,且电镀生产线上的电镀液又需要对铜离子含量进行补充时,通过相关设备控制将所述阳极电解液直接加入电镀槽中,同时将电镀槽中等量的电镀液转移至所述电解槽的电解阳极区中作为阳极电解液进行铜离子浓度的提升,如此构成一个电镀和电解再生循环回用系统。The method for producing an electroplating solution or electroplating rehydration solution in an insoluble anodic acid copper electroplating process according to claim 5, wherein during the process of electroplating copper, the anolyte in the electrolytic cell is detected to reach or exceed After setting the value, and when the plating solution on the plating production line needs to supplement the copper ion content, the anolyte is directly added to the plating tank through related equipment control, and at the same time, a medium amount of plating solution is transferred to the plating tank. The concentration of copper ions in the electrolytic anode area of the electrolytic cell is used as the anolyte to increase the copper ion concentration, thus forming a recycling system for electroplating and electrolytic regeneration. 根据权利要求11所述的不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产方法,其特征在于,还设置有酸度平衡电解系统:即在所述的电解阳极区中分隔出一个酸度平衡阴极区,所述酸度平衡阴极区面向电解阴极区的方向使用隔膜作为分隔,所述的酸度平衡阴极区中含有酸度平衡阴极液,当所述酸度平衡阴极区的隔膜采用阴离子膜时,所述的酸度平衡阴极液为质量百分比为0.5~35%的无机碱水溶液;当所述酸度平衡阴极区的隔膜采用双极膜时,所述的酸度平衡阴极液为质量百分比为水和/或电解质的水溶液;所述的酸度平衡电解系统则包括设置在所述的酸度平衡阴极区中的酸度平衡阴极,和设置在所述的电解阴极区中的酸度平衡阳极,以及酸度平衡电源,所述的酸度平衡阴极和所述的酸度平衡阳极分别与酸度平衡电源的负极和正极相连接。The method for producing an electroplating solution or electroplating rehydration solution in an insoluble anode acid copper electroplating process according to claim 11, further comprising an acidity balance electrolysis system: that is, an acidity balance cathode is separated in the electrolytic anode area. The acidity-balanced cathode area faces the electrolytic cathode area using a separator as a separator. The acidity-balanced cathode area contains an acidity-balanced catholyte. When the diaphragm of the acidity-balanced cathode area uses an anion membrane, the The acidity balanced catholyte is an inorganic alkali aqueous solution with a mass percentage of 0.5 to 35%. When the separator of the acidity balanced cathodic region uses a bipolar membrane, the acidity balanced catholyte is an aqueous solution of water and / or electrolyte in a mass percentage. ; The acidity balance electrolysis system includes an acidity balance cathode provided in the acidity balance cathode area, and an acidity balance anode provided in the electrolytic cathode area, and an acidity balance power source, the acidity balance The cathode and the acidity-balanced anode are respectively connected to the negative electrode and the positive electrode of the acidity-balanced power supply. 根据权利要求12所述的不溶性阳极酸性电镀铜工艺的电镀液或电镀补 液的生产方法,其特征在于,当所述酸度平衡阴极区的隔膜采用阴离子膜时,检测所述酸度平衡阴极液的无机碱浓度并根据检测结果对所述的酸度平衡阴极液进行无机碱和/或二氧化碳的加投,或更换新的酸度平衡阴极液;当所述酸度平衡阴极区的隔膜采用双极膜时,可以检测所述酸度平衡阴极液的液位并根据检测结果对所述的酸度平衡阴极液进行水的加投,或更换新的酸度平衡阴极液:The method for producing a plating solution or a plating rehydration solution for an insoluble anodic acid copper electroplating process according to claim 12, characterized in that, when an anion membrane is used in the diaphragm of the acidity balanced cathode region, the inorganicity of the acidity balanced catholyte is detected. Alkali concentration and the addition of inorganic alkali and / or carbon dioxide to the acidity-balanced catholyte according to the detection result, or replacement of a new acidity-balanced catholyte; when the diaphragm of the acidity-balanced catholyte uses a bipolar membrane, Detect the level of the acidity balanced catholyte and add water to the acidity balanced catholyte according to the detection result, or replace the acidity balanced catholyte with a new one: 当所述酸度平衡阴极区的隔膜采用阴离子膜且所述酸度平衡阴极液中无机碱的浓度低于初始值时,向所述的酸度平衡阴极液加投无机碱和/或二氧化碳,直至酸度平衡阴极液中各成分的浓度恢复至初始值,或更换新的酸度平衡阴极液。所述酸度平衡阴极液中无机碱浓度的检测也可以通过检测酸度平衡阴极液的pH值和/或酸度值和/或比重值来对应体现;When the diaphragm of the acidity balanced cathode region uses an anion membrane and the concentration of the inorganic base in the acidity balanced catholyte is lower than the initial value, an inorganic base and / or carbon dioxide is added to the acidity balanced catholyte until the acidity is balanced The concentration of each component in the catholyte is restored to the initial value, or the catholyte is replaced with a new acidity balance. The detection of the concentration of the inorganic alkali in the acidity-balanced catholyte can also be reflected correspondingly by detecting the pH value and / or the acidity value and / or the specific gravity value of the acidity-balanced catholyte; 当所述酸度平衡阴极区的隔膜采用双极膜且所述酸度平衡阴极液中液位低于初始值时,向所述的酸度平衡阴极液加投水,直至酸度平衡阴极液液位恢复至初始值,或更换新的酸度平衡阴极液。When the diaphragm of the acidity-balanced cathode region uses a bipolar membrane and the liquid level in the acidity-balanced catholyte is lower than the initial value, water is added to the acidity-balanced catholyte until the acidity-balanced catholyte level returns to Initial value, or replace the catholyte with a new acidity balance. 一种不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产装置,其特征在于:其包括电解装置,该电解装置主要由电解槽、电解阳极、电解阴极和电解电源组成,所述的电解阳极和所述的电解阴极分别和所述电解电源的正极和负极相连接,其中,The invention relates to a production device for an insoluble anode acid copper plating electroplating bath or a plating rehydration process, which is characterized in that it includes an electrolytic device, which is mainly composed of an electrolytic cell, an electrolytic anode, an electrolytic cathode, and an electrolytic power source. And the electrolytic cathode are respectively connected to a positive electrode and a negative electrode of the electrolytic power source, wherein: 所述的电解槽中设有电解槽隔膜,将所述的电解槽分成电解阳极区和电解阴极区,所述电解阳极区和电解阴极区分别用于盛装阳极电解液和阴极电解液;The electrolytic cell is provided with an electrolytic cell membrane, and the electrolytic cell is divided into an electrolytic anode region and an electrolytic cathode region, and the electrolytic anode region and the electrolytic cathode region are respectively used for containing an anolyte and a catholyte; 所述的电解阳极为可溶性电解阳极,所述的电解阳极中含有铜元素,且所述的电解阳极设置于所述的电解阳极区中,通过电解使电解阳极上的铜电解为铜离子,用以提高阳极电解液中的铜离子浓度;The electrolytic anode is a soluble electrolytic anode, the electrolytic anode contains a copper element, and the electrolytic anode is disposed in the electrolytic anode region. The copper on the electrolytic anode is electrolyzed to copper ions by electrolysis, and To increase the copper ion concentration in the anolyte; 所述的电解阴极为导电体,该电解阴极设置于所述的电解阴极区中。The electrolytic cathode is a conductor, and the electrolytic cathode is disposed in the electrolytic cathode region. 根据权利要求14所述的不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产装置,其特征在于,对所述的电解电源增设电流调节器,或者利用电源本身自带的电流调节器用于调节所述电解电源的输出电流大小,或控制所述电解电源的开启/或关停。The device for producing a plating solution or a plating rehydration solution for an insoluble anode acid copper plating process according to claim 14, wherein a current regulator is added to the electrolytic power source, or a current regulator provided by the power source is used for regulation. The magnitude of the output current of the electrolytic power source, or the on / off of the electrolytic power source is controlled. 根据权利要求14所述的不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产装置,其特征在于,所述的电解槽隔膜采用阴离子交换膜和/或双极膜。The device for producing a plating solution or a plating rehydration solution in an insoluble anodic acid copper plating process according to claim 14, wherein the electrolytic cell membrane adopts an anion exchange membrane and / or a bipolar membrane. 根据权利要求16所述的不溶性阳极酸性电镀铜工艺的电镀液或电镀补 液的生产装置,其特征在于,所述的电解阳极区与不溶性阳极酸性电镀铜工艺的电镀槽以管道相连,以使得当所述阳极电解液的铜离子浓度达到预定数值时,或电镀液的铜离子浓度低于设定的不溶性阳极酸性电镀铜工艺的要求值时,所述阳极电解液即可作为电镀液直接添加至不溶性阳极酸性电镀铜工艺的电镀槽中,或者所述电镀槽中的电镀液流入所述的电解阳极区。The device for producing an electroplating solution or electroplating rehydration solution for an insoluble anodic acid copper electroplating process according to claim 16, wherein the electrolytic anode zone is connected to an electroplating tank of the insoluble anodic acid copper electroplating process by pipes, so that when When the copper ion concentration of the anolyte reaches a predetermined value, or when the copper ion concentration of the plating solution is lower than the required value of the insoluble anodic acid copper plating process, the anolyte can be directly added to the plating solution as a plating solution. In the electroplating bath of the insoluble anode acid copper electroplating process, or the plating solution in the electroplating bath flows into the electrolytic anode area. 根据权利要求14所述的不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产装置,其特征在于,还包括一电解液检测装置,所述的电解液检测装置连接一自动投料控制器,所述的自动投料控制器能根据时间和/或所述电镀液和/或电解液检测装置的检测结果和/或的电解槽压控制向所述的电镀液中加投阳极电解液,和/或向所述的阳极电解液加投电镀液和/或原料和/或水,和/或向所述的阴极电解液中加投原料和/或二氧化碳和/或水。The apparatus for producing a plating solution or a plating rehydration solution for an insoluble anode acid copper plating process according to claim 14, further comprising an electrolyte detecting device, wherein the electrolyte detecting device is connected to an automatic dosing controller. The automatic feeding controller can add anolyte to the plating solution according to the time and / or the detection result of the plating solution and / or the electrolyte detection device and / or the electrolytic cell pressure control, and / or Adding a plating solution and / or raw materials and / or water to the anolyte, and / or adding raw materials and / or carbon dioxide and / or water to the catholyte. 根据权利要求14所述的不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产装置,其特征在于,采用两层阴离子交换膜或由一层双极膜和一层阴离子交换膜构成的组合隔膜在所述的电解阳极区和电解阴极区之间隔出一个电解缓冲区,在该电解缓冲区中盛装的是作为电解缓冲液的不含铜离子且含有硫酸的水溶液。The device for producing a plating solution or a plating rehydration solution for an insoluble anodic acid copper plating process according to claim 14, wherein two layers of anion exchange membranes or a combined membrane composed of a bipolar membrane and a layer of anion exchange membranes are used An electrolytic buffer zone is spaced between the electrolytic anode zone and the electrolytic cathode zone, and the electrolytic buffer zone contains a copper ion-free and sulfuric acid-containing aqueous solution as an electrolytic buffer solution. 根据权利要求16所述的不溶性阳极酸性电镀铜工艺的电镀液或电镀补液的生产装置,其特征在于,所述的电解阳极区中分隔出一个酸度平衡阴极区,所述酸度平衡阴极区面向电解阴极区的方向使用阴离子交换膜作为分隔,同时设置酸度平衡电解系统,以便在电镀生产中将所述电解槽与生产线上的电镀槽连通构成循环流动系统时,能在不增加电镀和电解再生循环回用系统中硫酸根离子的总量导致破坏系统整体平衡的情况下,使所述阴极电解液中的硫酸根离子的浓度增加,在保持电解液成分稳定性的同时,减少电解液的电阻;所述的酸度平衡电解系统主要由所述的酸度平衡阴极区,设置在所述的酸度平衡阴极区中的酸度平衡阴极和设置在所述的电解阴极区中的酸度平衡阳极,以及一酸度平衡电源组成,所述的酸度平衡阴极和所述的酸度平衡阳极分别与酸度平衡电源的负极和正极相连接。The device for producing a plating solution or a plating rehydration solution for an insoluble anode acid copper plating process according to claim 16, wherein an acidity balanced cathode area is separated in the electrolytic anode area, and the acidity balanced cathode area faces electrolysis. The direction of the cathode area uses an anion exchange membrane as a partition, and an acidity balance electrolysis system is provided at the same time, so that when the electrolysis tank is connected with the electroplating tank on the production line during the electroplating production to form a circulating flow system, the electroplating and electrolytic regeneration cycle can be increased. In the case where the total amount of sulfate ions in the reuse system causes the overall balance of the system to be disrupted, the concentration of sulfate ions in the catholyte is increased to reduce the resistance of the electrolyte while maintaining the stability of the electrolyte components; The acidity balance electrolysis system is mainly composed of the acidity balance cathode area, an acidity balance cathode provided in the acidity balance cathode area, and an acidity balance anode provided in the electrolytic cathode area, and an acidity balance The power source is composed of the acidity balance cathode and the acidity balance anode, respectively. The balance of negative and positive power supply is connected.
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