WO2019235474A1 - Immersion heater for non-ferrous molten metal - Google Patents
Immersion heater for non-ferrous molten metal Download PDFInfo
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- WO2019235474A1 WO2019235474A1 PCT/JP2019/022159 JP2019022159W WO2019235474A1 WO 2019235474 A1 WO2019235474 A1 WO 2019235474A1 JP 2019022159 W JP2019022159 W JP 2019022159W WO 2019235474 A1 WO2019235474 A1 WO 2019235474A1
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- immersion heater
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- ferrous metal
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Electric arc furnaces ; Tank furnaces
- F27B3/10—Details, accessories or equipment, e.g. dust-collectors, specially adapted for hearth-type furnaces
- F27B3/20—Arrangements of heating devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D11/00—Arrangement of elements for electric heating in or on furnaces
- F27D11/02—Ohmic resistance heating
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/42—Heating elements having the shape of rods or tubes non-flexible
- H05B3/44—Heating elements having the shape of rods or tubes non-flexible heating conductor arranged within rods or tubes of insulating material
Definitions
- the present invention relates to a non-ferrous metal molten immersion heater that is charged into a non-ferrous metal melt such as aluminum or zinc and heats the molten metal.
- the present invention relates to an immersion heater.
- a non-ferrous metal melt holding furnace used to heat and hold a molten non-ferrous metal such as aluminum or zinc is a vertical furnace equipped with a heating element in a protective tube made of a ceramic refractory.
- a mold or horizontal immersion heater is provided.
- Such an immersion heater has a ceramic tube having high insulation properties in order to protect a heating element heated by energization from reaction with the molten metal and to insulate it from the molten metal. Since the ceramic tube is immersed in a high-temperature molten metal, it is manufactured from a material having high mechanical strength, excellent thermal shock resistance and wear resistance, and high thermal conductivity.
- a silicon nitride sintered body (Si 3 N 4 ), a boron nitride sintered body (BN), or the like is often used.
- the heating element housed in the ceramic tube heaters of various shapes such as a rod heater and a spiral heater are known.
- the heater material materials such as SiC, nichrome wire, and molybdenum disilicide are used.
- SiC silicon carbide
- nichrome wire nichrome wire
- molybdenum disilicide molybdenum disilicide
- the SiC heating element is also a recrystallized SiC having a high porosity of 20 to 25%, and the maximum heating temperature is limited to about 1400 ° C. at the heating element surface temperature in terms of the lifetime due to oxidation of SiC.
- Adopting reaction sintered type SiC with a rate of 10% or less, heating element surface temperature can be used up to 1600 ° C, and the specific resistance is as low as 0.02 ⁇ cm.
- the present invention solves these problems, and prevents the oxidation of the SiC heating element of the immersion heater during heat generation, thereby extending the life of the heating element and increasing the temperature upper limit of the heating element. Can extend the life of SiC heating elements and improve / maintain performance. Overall, it is possible to improve the operation rate of molten metal holding furnaces and melting furnaces that melt non-ferrous metal ingots in molten metal, and thus maintain the quality of molten metal. The purpose is to reduce maintenance costs.
- an SiC immersion heater for heating a non-ferrous metal melt according to claim 1 of the present invention is an SiC immersion heater used in a non-ferrous metal melt holding furnace.
- the inside of a protective tube made of an insulating ceramic containing a vertical heater is filled with air communicating with the outside air, so that the SiC heating element is oxidized at about 800 ° C. or higher, whereas the SiC of the present invention
- the immersion heater has a protective tube filled with nitrogen and prevents the SiC heating element from being oxidized at 800 ° C. or higher.
- the gas in the protective tube expands and contracts to enter and exit the gas, but in the present invention, the gas can enter and exit through the vent pipe communicating with the outside air, and the outside air
- oxygen passes through the Ti, Nb or Si deoxidation layer and is absorbed and removed by Ti, Nb or Si metal, and only nitrogen is replenished.
- the SiC heating element can be prevented from being oxidized from SiC to SiO 2 at 800 ° C. or higher by maintaining the atmosphere in the protective tube only with nitrogen, so that the characteristics of the SiC heating element are maintained.
- the temperature of the heating element can be increased, and the heating capability of the heating element can be improved and the life can be extended.
- the SiC immersion heater for heating non-ferrous metal melt according to claim 2 is the SiC immersion heater for heating non-ferrous metal melt according to claim 1, wherein the SiC heater has a double spiral heating element. To do.
- the SiC heater has a double spiral long current flow path, even if SiC has a low resistance, a large Joule heat can be generated, and a SiC immersion heater having a large heat output can be obtained. SiO 2 of the heater contributes to the improvement and lifetime extension of the thermal power can be avoided.
- the SiC immersion heater for heating non-ferrous metal melt according to claim 3 is the SiC immersion heater for heating non-ferrous metal melt according to claim 1 or 2, wherein the upper limit of the heat generation temperature of the heating element of the SiC heater is 1300 ° C. It is characterized by being.
- the SiC immersion heater for heating non-ferrous metal melt according to claim 4 is the SiC immersion heater for heating non-ferrous metal melt according to claim 1, 2 or 3, wherein the Ti or Nb or Si deoxidation layer is granular, It is characterized by being filled with Ti, Nb, or Si metal that is either powdery, fibrous, or a mixture thereof.
- the SiC immersion heater for heating non-ferrous metal melt according to claim 5 is the SiC immersion heater for heating non-ferrous metal melt according to any one of claims 1 to 4, wherein the Ti or Nb or Si deoxidation layer is It is characterized in that it is provided in a hemispherical portion at the tip of the protective tube and in a room partitioned by a partition wall which supports the tip of the heating element of the SiC heater and has a plurality of air holes at the corners.
- the capacity of the deoxygenation layer can be sufficiently secured, so that nitrogen can be replenished from outside air into the protective tube without any bias, and the temperature of the deoxygenation layer is set to the temperature of the heater heating element. It is possible to make the same degree, and the deoxygenation reaction from the outside air can be surely advanced.
- the SiC immersion heater for heating non-ferrous metal melt according to claim 6 is the SiC immersion heater for heating non-ferrous metal melt according to claim 5, wherein the use temperature of the Ti deoxidation layer is in a temperature range of 800 to 1300 ° C. It is characterized by being.
- the use temperature of the Ti deoxygenation layer is 800 ° C. or lower, deoxidation by Ti metal is insufficient, and when it is 1400 ° C. or higher, Ti metal selectively reacts with nitrogen rather than oxygen to lower the deoxygenation ability. . Therefore, by taking a temperature range that avoids this problem, that is, the temperature of the SiC heating element as a heat source is set to an upper limit of 1300 ° C. or less so that the use temperature of the Ti deoxidation layer is in a temperature range of 800 to 1300 ° C. By adjusting to at least 800 degrees or more, the Ti deoxygenation layer can maintain an appropriate deoxygenation capacity.
- the SiC immersion heater for heating non-ferrous metal melt according to claim 7 is the SiC immersion heater for heating non-ferrous metal melt according to claim 5, wherein the Nb deoxidation layer is used at a temperature range of 200 to 1000 ° C. It is characterized by being.
- the use temperature of the Nb deoxygenation layer is 200 ° C. or less, the deoxidation by the Nb metal is insufficient, and when it is 1000 ° C. or more, the Nb metal selectively reacts with nitrogen rather than oxygen to lower the deoxygenation ability. . Therefore, by taking a temperature range that avoids this problem, that is, the temperature of the SiC heating element as a heat source is set to an upper limit of 1000 ° C. or less so that the use temperature of the Nb deoxygenation layer becomes a temperature range of 200 to 1000 ° C. By adjusting to at least 200 degrees or more, the Nb deoxygenation layer can maintain an appropriate deoxygenation capacity. Therefore, it is necessary to deoxygenate the gas passing through the vent pipe when the temperature of the SiC heating element is in the temperature range of 200 to 1000 ° C.
- the SiC immersion heater for heating non-ferrous metal melt according to claim 8 is the SiC immersion heater for heating non-ferrous metal melt according to claim 5, wherein the use temperature of the Si deoxidation layer is in a temperature range of 800 to 1300 ° C. It is characterized by being.
- the use temperature of the Si deoxygenation layer is 800 ° C. or lower, the deoxidation by Si metal is insufficient, and when it is 1400 ° C. or higher, the Si metal softens and melts and the deoxygenation ability is lowered. Therefore, by taking a temperature range that avoids this problem, that is, the temperature of the SiC heating element as a heat source is set to an upper limit of 1300 ° C. or less so that the use temperature of the Si deoxidation layer is in a temperature range of 800 to 1300 ° C. By adjusting to at least 800 degrees or more, the Si deoxygenation layer can maintain an appropriate deoxygenation capability.
- the SiC immersion heater for heating a non-ferrous metal melt according to the first to eighth aspects of the present invention, when the SiC heating element of the immersion heater generates heat, oxidation by the air in the protective tube can be prevented to prevent deterioration of the heating element. As a result, the temperature upper limit of the heating element can be increased, and the life of the heating element can be extended. As a result, the service life of the SiC heating element can be extended and the performance can be improved and maintained.
- the operation rate of the molten metal holding furnace and molten metal melting furnace can be maintained and improved, and the quality of the molten metal in the molten metal holding furnace and molten metal furnace can be maintained
- the replacement of the immersion heater is reduced, the damage due to cooling and heating of the molten metal holding furnace and the melting furnace in the molten metal is reduced, and the maintenance cost can be reduced.
- the SiC immersion heater for heating non-ferrous metal melt according to the present invention can be widely applied as a stable heat source for melting non-ferrous metal ingots and chips, so that the application range in the non-ferrous metal field can be expanded. it can.
- FIG. 1 is a schematic perspective sectional view of a non-ferrous metal melt immersion heater according to an embodiment for carrying out the present invention.
- FIG. 2 is a schematic plan view of an immersion heater for molten nonferrous metal according to an embodiment for carrying out the present invention.
- FIG. 3 is a schematic side cross-sectional view taken along line AA in FIG. 4 is a schematic side cross-sectional view taken along the line BB in FIG.
- FIG. 5 shows another non-ferrous metal immersion heater according to an embodiment for carrying out the present invention, in which (a) is a schematic plan view and (b) is a schematic view taken along line AA in (a). (C) is a schematic side cross-sectional view taken along the line BB in (a).
- FIG. 6 is an example of a layout diagram of the vertical immersion heater in the non-ferrous metal melt holding furnace.
- FIG. 7 is an example of a layout diagram of the horizontal immersion heater in the non-ferrous metal melt holding furnace.
- SiC immersion heater 1 for heating a non-ferrous metal melt according to the present invention (hereinafter referred to as SiC immersion heater 1) will be described with reference to FIGS.
- the SiC immersion heater 1 has three SiC heater bodies 2 equally spaced apart from the inner wall surface of the protective tube 3 in the longitudinal direction of the protective tube 3 in the protective tube 3 of a straight cylindrical insulating ceramic, and has a central angle of about 120. Arranged in degrees. Insulating ceramics must be manufactured from a material with high mechanical strength, excellent thermal shock resistance and wear resistance, and high thermal conductivity because it is immersed in a high-temperature molten metal to transfer heat. Therefore, a silicon nitride sintered body (Si 3 N 4 ) or a boron nitride sintered body (BN) can be used.
- Si 3 N 4 silicon nitride sintered body
- BN boron nitride sintered body
- the SiC heater body 2 has a cylindrical shape, and includes a non-heating element 2-2 having no resistance connected to an electric terminal portion 2-3 to which a power source is connected and a heating element 2-1 having a high resistance. -2 is vertically divided into two conductive paths for supplying electricity to the heating element 2-1.
- the heating element 2-1 is a heating element having a spiral groove, as shown in FIG. 1.
- the heating element 2-1 extends from the place where it is connected to the non-heating element 2-2 to the hollow cylindrical body made of SiC. Along the direction, two grooves having a spiral shape in the portion up to the other end side are cut and connected at the tip.
- the heating element 2-1 has a shape in which two long spiral current paths are connected even if the main body is SiC having low resistance, so that resistance can be secured and large Joule heat can be generated.
- the SiC heater main body 2 has a tip end portion at the heater tip support portion of the partition wall 7 in the hemisphere portion 3-1 at the tip end of the protective tube 3 and a root portion at the heater root support portion 6 at the root portion of the protection tube 3. Fixed.
- the SiC heater main body 2 is appropriately positioned in the protective tube 3 by these tip and base support portions, and the heat generation energy of the three SiC heater main bodies 2 is transferred to the cylindrical portion 3-2 of the protective tube 3. In contrast, heat is transferred appropriately by radiant heat transfer.
- thermocouple tube 5 is installed in parallel with the three SiC heater bodies 2 and at substantially the center position of the three heaters.
- the tip 5-1 of the thermocouple to be measured is preferably installed at the approximate center of the heating element 2-1 of the SiC heater body 2, and this measured temperature indicates the surface temperature of the heating element 2-1.
- the temperature signal is guided to a temperature setting adjusting device (not shown) via a thermocouple compensating lead 5-2, and the current is adjusted from the outside to the electrical terminal section 2-3 to obtain a surface temperature (eg, 1200 ° C.). Applied.
- the protective tube 3 is filled with nitrogen, and if the heating element 2-1 of the SiC heater body 2 is conventional air, the SiC is oxidized at about 800 ° C. or higher. Thus, it is possible to prevent the change to SiO 2 and maintain the SiC state. Further, when the nitrogen in the protective tube 3 expands or contracts as the SiC heating element 2-1 increases or decreases in temperature, the nitrogen in the protective tube 3 flows through the vent 4-2, the deoxygenated layer 4-1, the vent tube. In the present invention, only nitrogen can enter and exit through the vent pipe 4 communicating with the outside air.
- a plug portion 2-4 is formed at the base of the SiC heater main body 2 of the present invention, whereby the SiC heater main body 2 and the protective tube 3 of the SiC immersion heater 1 can be separated from the outside air only by the vent pipe 4. It will be connected.
- the protective tube 3 has an outer diameter of 170 mm and a length of 900 mm.
- the diameter is 40 mm and the length is 900 mm.
- the Ti metal forming the oxygen scavenging layer 4-1 is made of sponge Ti, which can be processed into granular, powdery or fibrous forms and has a filling weight of about 600 to 700 gr.
- the outer diameter of the vent pipe 4 is about 20 mm.
- the thermocouple is normal and can be used through an alumina protective tube 4 ⁇ 6 mm.
- An SiC immersion heater 1 according to another embodiment of the present invention will be described with reference to FIG.
- the SiC heater main body 2 is composed of three pieces, and three vent pipes 4 are arranged between the inside of each SiC heater main body between the inside of the protective tube 3 and the outside air.
- Each vent pipe 4 is opposed to the heating element 2-1 of the SiC heater main body 2, and has a deoxidation layer 4-1 filled with a deoxidation material, and two vents for holding the deoxygenation layer 4-1. Consists of plug 4-3.
- the deoxidation layer 4-1 can be made of Ti metal, Nb metal, or Si metal that has a deoxidation effect in the form of particles, powder, or fibers. Further, in order to hold the deoxidation layer 4-1, porous ceramic vent plugs 4-3 are provided at two places above and below. Since the deoxidation layer 4-1 is provided in each of the three vent pipes 4 and is sandwiched between the two vent plugs 4-3, the deoxidation layer is composed of Ti, Nb, or Si metal. There are few restrictions on material capacity. Since the gas flowing into the protective tube 3 always passes through the three vent tubes 4, the flowing outside air is contained in the deoxidation layer 4-1, which is built in and heated to a high temperature by the radiation of the SiC heater body 2. Since it is deoxidized and flows in when it passes, the inside of the protective tube 3 can maintain a state without oxygen, so that the performance of the SiC heater main body 2 can be sufficiently exhibited and the life of the heater can be extended.
- the SiC immersion heater 1 of the present invention is mainly composed of a SiC heater main body 2 and a protective tube 3, and is usually in the vertical direction (FIG. 6) or the horizontal direction (FIG. 6) in the molten metal M of the molten metal holding furnace 10 shown in FIGS. 7) soaked and installed.
- the heat output of the SiC immersion heater 1 the heat generated by the SiC heater body 2 is transferred to the molten metal M via the protective tube 3, and the molten metal M is heated or held at a constant temperature by the thermal energy.
- the thermal energy of the temperature of the SiC heater body 2 (usually 900 to 1300 ° C.) is transmitted to the inner wall of the protective tube 3 by heat transfer mainly composed of radiation, and the cylindrical portion of the protective tube 3 is mainly used.
- the inner wall of 3-2 is heated, since the protective tube 3 is immersed in the molten metal, the temperature of the protective tube 3 is estimated to be slightly higher than the molten metal temperature (for example, 650 to 720 ° C. in the case of molten aluminum). .
- the higher the surface temperature of the SiC heater body 2, the higher the heat energy for heating the inner wall of the protective tube 3, and the temperature of the molten metal M in contact with the protective tube 3 is increased.
- the SiC heating element 2-1 of the immersion heater 1 of the present invention can prevent the oxidation of SiC to SiO 2 in nitrogen, so that the surface temperature can be up to 1300 ° C.
- the surface temperature of the SiC heating element 2-1 is 1400 ° C.
- SiC reacts with nitrogen to become Si 3 N 4 and the SiC deteriorates. Therefore, in the present invention, by causing the SiC heater body 2 to generate heat in a nitrogen atmosphere, if the surface temperature of the SiC heating element 2-1 is in the air, 1000 ° C. is the maximum from the point of oxidation of SiC. On the other hand, if it is in nitrogen, the surface temperature can be increased to 1300 ° C and the amount of heat transferred to the molten metal M can be increased, and the life of the SiC heating element 2-1 can be extended by preventing the oxidation of SiC. I made it.
- the SiC immersion heater 1 of the present invention is at room temperature before being energized and heated, and the protective tube 3 is filled with only nitrogen gas.
- the nitrogen gas expands and escapes to the outside air through the vent pipe 4.
- the temperature level of the SiC heater main body 2 in the range of 1000 to 1300 ° C.
- the nitrogen gas in the protective tube 3 is also in a stable volume state with little heat change. Thereafter, when it is necessary to lower the temperature of the SiC immersion heater 1 when the molten metal holding furnace 10 is stopped, the nitrogen gas in the protective tube 3 contracts and the outside air enters through the vent tube 4.
- the oxygen in the outside air is combined with Ti, Nb, or Si metal by the Ti, Nb, or Si metal deoxidation layer 4-1 connected to the ventilation pipe 4 to form respective oxides, and the oxygen content is removed from the outside air. Only the protective tube 3 is replenished.
- the deoxidation of Ti and Si metal starts at 700 ° C, but the upper limit is preferably 1300 ° C. The upper limit is set to 1300 ° C. When the temperature exceeds 1400 ° C., Ti metal reacts with nitrogen in the outside air to form a nitride, resulting in insufficient deoxidation, and in the case of Si metal, 1400 ° C. Exceeding may cause softening and melting.
- the deoxidation of Nb metal starts at 200 ° C., but when it exceeds 1000 ° C., it reacts with nitrogen, so that the deoxidizing power may be reduced.
- the temperature of the tip portion 5-1 of the thermocouple 5 indirectly indicating the temperature of the Ti or Si deoxidation layer 4-1 is 700 to 1300 ° C.
- the Nb deoxygenation layer 4-1 it is preferably performed at 200 to 1000 ° C.
- the present invention can be applied not only to holding furnaces for molten non-ferrous metals such as aluminum and zinc and melting furnaces in molten metal but also to the field of melting treatment of non-ferrous metal lumps and chips.
- SiC immersion heater 2 SiC heater body 2-1: Heating element 2-2: Non-heating element 2-3: Electrical terminal section 2-4: Embolization section 3: Protective tube 3-1: Hemisphere section 3-2: Cylindrical part 4: Vent pipe 4-1: Deoxygenated layer 4-2: Vent hole 4-3: Vent plug 5: Thermocouple 5-1: Thermocouple tip 5-2: Thermocouple compensating conductor 6: Heater base support 7: Bulkhead (heater tip support) 10: Molten metal holding furnace M: Molten metal
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Abstract
Description
本発明は、アルミニウム、亜鉛等の非鉄金属溶湯中に投入し、溶湯を加熱する非鉄金属溶湯用浸漬ヒータに関し、詳しくはヒータの発熱体の温度上限を上げて、寿命が延長できる非鉄金属溶湯用浸漬ヒータに関するものである。 The present invention relates to a non-ferrous metal molten immersion heater that is charged into a non-ferrous metal melt such as aluminum or zinc and heats the molten metal. The present invention relates to an immersion heater.
アルミニウムや亜鉛などの非鉄金属溶湯を加熱保持するために用いられる非鉄金属溶湯保持炉は、図5,6に示すように、溶湯中に、セラミックスの耐火物製保護管内に発熱体を装備した縦型又は横型の浸漬ヒータを備えている。このような浸漬ヒータは、通電により加熱される発熱体を溶湯との反応から保護し、かつ溶湯と絶縁するため高い絶縁性を有するセラミックスチューブを有する。セラミックスチューブは、高温の金属溶湯に浸漬させるため、機械的強度が高く、耐熱衝撃性や耐磨耗性などに優れ、熱伝導率の高い材質で製造される。それには窒化珪素質焼結体(Si3N4)、窒化硼素質焼結体(BN)などがよく用いられる。 As shown in FIGS. 5 and 6, a non-ferrous metal melt holding furnace used to heat and hold a molten non-ferrous metal such as aluminum or zinc is a vertical furnace equipped with a heating element in a protective tube made of a ceramic refractory. A mold or horizontal immersion heater is provided. Such an immersion heater has a ceramic tube having high insulation properties in order to protect a heating element heated by energization from reaction with the molten metal and to insulate it from the molten metal. Since the ceramic tube is immersed in a high-temperature molten metal, it is manufactured from a material having high mechanical strength, excellent thermal shock resistance and wear resistance, and high thermal conductivity. For this purpose, a silicon nitride sintered body (Si 3 N 4 ), a boron nitride sintered body (BN), or the like is often used.
一方、セラミックスチューブ内に収納される発熱体は、棒状ヒータや螺旋状ヒータなどの様々の形状のヒータが知られている。ヒータ素材としては、SiC質やニクロム線や二珪化モリブデンなどの材料が使われる。最近では、大型の溶湯保持炉に見合った発熱量が大きく、安定した動作で、寿命が長い発熱体が求められ、この点で発熱体表面温度が1400~1600℃でも耐えられ、単位面積当たりの発熱量が大きい、即ち、ニクロム発熱体の5~10倍に相当するSiC発熱体が採用されて来ている。 On the other hand, as the heating element housed in the ceramic tube, heaters of various shapes such as a rod heater and a spiral heater are known. As the heater material, materials such as SiC, nichrome wire, and molybdenum disilicide are used. Recently, there has been a demand for a heating element that has a large calorific value, a stable operation, and a long life corresponding to a large molten metal holding furnace. In this respect, it can withstand a heating element surface temperature of 1400 to 1600 ° C. An SiC heating element having a large heat generation amount, that is, equivalent to 5 to 10 times that of a nichrome heating element has been adopted.
当初、SiC発熱体も気孔率が20~25%と高い再結晶SiCであり、SiCの酸化による寿命の点から最高発熱温度が発熱体表面温度で約1400℃に制限されていたものを、気孔率10%以下の反応焼結型SiCを採用して、発熱体表面温度を1600℃まで使用可能にし、さらに、比抵抗が0.02Ωcmと低いため、発熱部をスパイラル加工して全抵抗を上げることにより既設電源で使用可能にし、三相電源で1400~1600℃の高温炉にて使用可能とする先行技術が開示されている。 Initially, the SiC heating element is also a recrystallized SiC having a high porosity of 20 to 25%, and the maximum heating temperature is limited to about 1400 ° C. at the heating element surface temperature in terms of the lifetime due to oxidation of SiC. Adopting reaction sintered type SiC with a rate of 10% or less, heating element surface temperature can be used up to 1600 ° C, and the specific resistance is as low as 0.02 Ωcm. Thus, there has been disclosed a prior art that can be used with an existing power source and can be used with a three-phase power source in a high-temperature furnace at 1400 to 1600 ° C.
前記先行技術は、SiC発熱体の発熱体表面温度を上昇させた点で優れているが、非鉄金属溶湯用浸漬ヒータの場合には、このSiC発熱体は、保護管であるセラミックスチューブ内に設置されており、通常、チューブ内は空気で満たされている。この状態で、SiC発熱体に通電して発熱させた場合、SiCは空気中の酸素でSiC+2O2=SiO2+CO2の反応が生じ、初期には、この反応が急速に進行するが、生成されたSiO2被膜により表面が包まれると、次第に酸化速度が遅くなり、酸化による抵抗増加も緩慢となる。しかし、長時間の使用で次第にSiO2量が増加すると、抵抗が初期の1.8~2倍附近より上昇し始め、さらに3~4倍附近になると急激に増加する。この抵抗の増加とこれによる温度係数のバラツキの増加によりSiC発熱体の寿命が尽きるとされている。特に、スパイラル型発熱体の場合は、スパイラルの発熱部の折損事故が突然生じること等の課題があった。 The prior art is superior in that the surface temperature of the heating element of the SiC heating element is raised, but in the case of a non-ferrous metal melt immersion heater, this SiC heating element is installed in a ceramic tube as a protective tube. Usually, the inside of the tube is filled with air. In this state, when the SiC heating element is energized to generate heat, SiC undergoes a reaction of SiC + 2O 2 = SiO 2 + CO 2 with oxygen in the air, and initially, this reaction proceeds rapidly, but is generated. When the surface is covered with the SiO 2 film, the oxidation rate gradually becomes slower and the resistance increase due to oxidation becomes slow. However, when the amount of SiO 2 gradually increases with long-term use, the resistance starts to increase from the initial 1.8 to 2 times, and increases rapidly when the resistance becomes 3 to 4 times. It is said that the lifetime of the SiC heating element is exhausted due to the increase in resistance and the variation in temperature coefficient due to this increase in resistance. In particular, in the case of a spiral heating element, there has been a problem that a breakage accident of a heating part of a spiral suddenly occurs.
本発明は、これらの課題を解決したものであって、浸漬ヒータのSiC発熱体の発熱時における酸化を防止して発熱体の寿命延長と、発熱体の温度上限の上昇を図るもので、これによりSiC発熱体の寿命延長や性能の向上・維持ができ、全体的には溶湯保持炉や溶湯中で非鉄金属インゴットを溶解する溶湯中溶解炉の稼働率の向上、ひいては溶湯の品質維持を可能にし、また保全費の軽減を目的とするものである。 The present invention solves these problems, and prevents the oxidation of the SiC heating element of the immersion heater during heat generation, thereby extending the life of the heating element and increasing the temperature upper limit of the heating element. Can extend the life of SiC heating elements and improve / maintain performance. Overall, it is possible to improve the operation rate of molten metal holding furnaces and melting furnaces that melt non-ferrous metal ingots in molten metal, and thus maintain the quality of molten metal. The purpose is to reduce maintenance costs.
上記の目的を達成するために、本発明の請求項1に係る非鉄金属溶湯加熱用SiC浸漬ヒータは、非鉄金属の溶湯保持炉に用いられるSiC浸漬ヒータにおいて、直筒状の絶縁性セラミックス保護管の中に単数又は複数本の竪型SiCヒータを配し、かつ、保護管内に窒素を充満した浸漬ヒータであって、該保護管内部に外気と連通した通気管を設け、かつ、該通気管をTi又はNb又はSi金属からなる脱酸素層に接続することにより、外気を脱酸素した窒素が該保護管内部の窒素を補うように補給されることを特徴とする。
In order to achieve the above object, an SiC immersion heater for heating a non-ferrous metal melt according to
従来、縦型ヒータを内蔵している絶縁性セラミックス製保護管内は外気と連通した空気で充満されており、そのためSiC発熱体が約800℃以上で酸化されていくのに対し、本発明のSiC浸漬ヒータは、保護管内に窒素を充満したものであって、SiC発熱体が800℃以上で酸化されることを防止している。また、SiC発熱体が昇温や降温した場合に、保護管内の気体が膨張や収縮して気体が出入りするが、本発明では、外気と連通する通気管を通して気体の出入りが行え、かつ、外気から吸入する場合には、Ti又はNb又はSi脱酸層を通過してTi又はNb又はSi金属により酸素が吸収されて除去し、窒素のみが補給されるようになる。 Conventionally, the inside of a protective tube made of an insulating ceramic containing a vertical heater is filled with air communicating with the outside air, so that the SiC heating element is oxidized at about 800 ° C. or higher, whereas the SiC of the present invention The immersion heater has a protective tube filled with nitrogen and prevents the SiC heating element from being oxidized at 800 ° C. or higher. Further, when the SiC heating element rises or falls, the gas in the protective tube expands and contracts to enter and exit the gas, but in the present invention, the gas can enter and exit through the vent pipe communicating with the outside air, and the outside air In the case of inhaling from oxygen, oxygen passes through the Ti, Nb or Si deoxidation layer and is absorbed and removed by Ti, Nb or Si metal, and only nitrogen is replenished.
本発明の請求項1の構成をとることにより、保護管内の雰囲気を窒素のみにすることによりSiC発熱体が800℃以上でSiCからSiO2への酸化を防止できるからSiC発熱体の特性を維持でき、また発熱体の温度上昇が可能になり、発熱体の加熱能力の向上と寿命延長が可能となる。
By adopting the configuration of
また、請求項2に係る非鉄金属溶湯加熱用SiC浸漬ヒータは、請求項1に記載の非鉄金属溶湯加熱用SiC浸漬ヒータにおいて、前記SiCヒータが二重螺旋形状の発熱体を有することを特徴とする。
Further, the SiC immersion heater for heating non-ferrous metal melt according to
この構成により、SiCヒータが二重の螺旋状の長い電流流路を有するので、SiCが低抵抗でも、大きなジュール熱を発生することができ、熱出力の大きなSiC浸漬ヒータが得られると共に、SiCヒータのSiO2化が回避できるので熱出力の向上と寿命延長に貢献する。 With this configuration, since the SiC heater has a double spiral long current flow path, even if SiC has a low resistance, a large Joule heat can be generated, and a SiC immersion heater having a large heat output can be obtained. SiO 2 of the heater contributes to the improvement and lifetime extension of the thermal power can be avoided.
また、請求項3に係る非鉄金属溶湯加熱用SiC浸漬ヒータは、請求項1又は2に記載の非鉄金属溶湯加熱用SiC浸漬ヒータにおいて、前記SiCヒータの発熱体の使用発熱温度の上限が1300℃であることを特徴とする。
The SiC immersion heater for heating non-ferrous metal melt according to
SiCヒータのSiC発熱体の使用発熱温度が1400℃以上になると、SiCが保護管内のN2ガスと反応してSi3N4の窒化物を生成してSiCのヒータの寿命が損なわれる。これを防止するため1300℃を使用温度上限とする構成を採用してSiCのヒータの性能を維持しながら寿命を延長することができる。 When the heat generation temperature of the SiC heating element of the SiC heater becomes 1400 ° C. or higher, SiC reacts with N 2 gas in the protective tube to generate a nitride of Si 3 N 4 , thereby impairing the life of the SiC heater. In order to prevent this, it is possible to extend the life while maintaining the performance of the SiC heater by adopting a configuration where the upper limit of the use temperature is 1300 ° C.
また、請求項4に係る非鉄金属溶湯加熱用SiC浸漬ヒータは、請求項1又は2又は3に記載の非鉄金属溶湯加熱用SiC浸漬ヒータにおいて、前記Ti又はNb又はSi脱酸素層が、粒状、粉状、繊維状のいずれか、又はそれらの混合物であるTi又はNb又はSi金属を充填して構成されていることを特徴とする。
Further, the SiC immersion heater for heating non-ferrous metal melt according to
この構成により、該脱酸層の通気性を良好にすると共に、前記金属の脱酸反応に寄与する総表面積を増加して脱酸素能力を高めることが可能で、保護管内へ酸素分を除去した窒素ガスを確実に供給することができる。 With this configuration, it is possible to improve the air permeability of the deoxidation layer and increase the total surface area that contributes to the deoxidation reaction of the metal to increase the deoxygenation capacity, thereby removing the oxygen content into the protective tube. Nitrogen gas can be supplied reliably.
また、請求項5に係る非鉄金属溶湯加熱用SiC浸漬ヒータは、請求項1から4のいずれかに記載の非鉄金属溶湯加熱用SiC浸漬ヒータにおいて、前記Ti又はNb又はSi脱酸素層が、前記保護管の先の半球部内で、かつ、SiCヒータの発熱体の先端を支持すると共に隅部に複数の通気孔を設けた隔壁で仕切られた部屋内に設けられることを特徴とする。
Further, the SiC immersion heater for heating non-ferrous metal melt according to
この構成をとることにより、該脱酸素層の容量を十分確保できるので、外気からの保護管内への窒素補給を確実に偏り無く行え、また、該脱酸素層の温度をヒータ発熱体の温度と同じ程度にすることが可能で、外気からの脱酸素反応を確実に進めることができる。 By adopting this configuration, the capacity of the deoxygenation layer can be sufficiently secured, so that nitrogen can be replenished from outside air into the protective tube without any bias, and the temperature of the deoxygenation layer is set to the temperature of the heater heating element. It is possible to make the same degree, and the deoxygenation reaction from the outside air can be surely advanced.
また、請求項6に係る非鉄金属溶湯加熱用SiC浸漬ヒータは、請求項5に記載の非鉄金属溶湯加熱用SiC浸漬ヒータにおいて、前記Ti脱酸素層の使用温度が800~1300℃の温度範囲であることを特徴とする。
Further, the SiC immersion heater for heating non-ferrous metal melt according to
前記Ti脱酸素層の使用温度が800℃以下では、Ti金属による脱酸素が不十分であり、1400℃以上では、Ti金属が酸素よりも窒素と選択的に反応して脱酸素能力が低下する。従って、この不具合を避ける温度範囲をとることにより、すなわち、前記Ti脱酸素層の使用温度が800~1300℃の温度範囲に成るように、熱源であるSiC発熱体の温度を上限1300℃以下で、少なくとも800度以上に調節することによりTi脱酸素層が適切な脱酸素能力を維持することができる。 When the use temperature of the Ti deoxygenation layer is 800 ° C. or lower, deoxidation by Ti metal is insufficient, and when it is 1400 ° C. or higher, Ti metal selectively reacts with nitrogen rather than oxygen to lower the deoxygenation ability. . Therefore, by taking a temperature range that avoids this problem, that is, the temperature of the SiC heating element as a heat source is set to an upper limit of 1300 ° C. or less so that the use temperature of the Ti deoxidation layer is in a temperature range of 800 to 1300 ° C. By adjusting to at least 800 degrees or more, the Ti deoxygenation layer can maintain an appropriate deoxygenation capacity.
また、請求項7に係る非鉄金属溶湯加熱用SiC浸漬ヒータは、請求項5に記載の非鉄金属溶湯加熱用SiC浸漬ヒータにおいて、前記Nb脱酸素層の使用温度が200~1000℃の温度範囲であることを特徴とする。
The SiC immersion heater for heating non-ferrous metal melt according to
前記Nb脱酸素層の使用温度が200℃以下では、Nb金属による脱酸素が不十分であり、1000℃以上では、Nb金属が酸素よりも窒素と選択的に反応して脱酸素能力が低下する。従って、この不具合を避ける温度範囲をとることにより、すなわち、前記Nb脱酸素層の使用温度が200~1000℃の温度範囲に成るように、熱源であるSiC発熱体の温度を上限1000℃以下で、少なくとも200度以上に調節することによりNb脱酸素層が適切な脱酸素能力を維持することができる。したがって、SiC発熱体の温度が200~1000℃の温度範囲にある時に通気管を通過する気体の脱酸素を行う必要がある。 When the use temperature of the Nb deoxygenation layer is 200 ° C. or less, the deoxidation by the Nb metal is insufficient, and when it is 1000 ° C. or more, the Nb metal selectively reacts with nitrogen rather than oxygen to lower the deoxygenation ability. . Therefore, by taking a temperature range that avoids this problem, that is, the temperature of the SiC heating element as a heat source is set to an upper limit of 1000 ° C. or less so that the use temperature of the Nb deoxygenation layer becomes a temperature range of 200 to 1000 ° C. By adjusting to at least 200 degrees or more, the Nb deoxygenation layer can maintain an appropriate deoxygenation capacity. Therefore, it is necessary to deoxygenate the gas passing through the vent pipe when the temperature of the SiC heating element is in the temperature range of 200 to 1000 ° C.
また、請求項8に係る非鉄金属溶湯加熱用SiC浸漬ヒータは、請求項5に記載の非鉄金属溶湯加熱用SiC浸漬ヒータにおいて、前記Si脱酸素層の使用温度が800~1300℃の温度範囲であることを特徴とする。
The SiC immersion heater for heating non-ferrous metal melt according to claim 8 is the SiC immersion heater for heating non-ferrous metal melt according to
前記Si脱酸素層の使用温度が800℃以下では、Si金属による脱酸素が不十分であり、1400℃以上では、Si金属が軟化、溶融して脱酸素能力が低下する。従って、この不具合を避ける温度範囲をとることにより、すなわち、前記Si脱酸素層の使用温度が800~1300℃の温度範囲に成るように、熱源であるSiC発熱体の温度を上限1300℃以下で、少なくとも800度以上に調節することによりSi脱酸素層が適切な脱酸素能力を維持することができる。 When the use temperature of the Si deoxygenation layer is 800 ° C. or lower, the deoxidation by Si metal is insufficient, and when it is 1400 ° C. or higher, the Si metal softens and melts and the deoxygenation ability is lowered. Therefore, by taking a temperature range that avoids this problem, that is, the temperature of the SiC heating element as a heat source is set to an upper limit of 1300 ° C. or less so that the use temperature of the Si deoxidation layer is in a temperature range of 800 to 1300 ° C. By adjusting to at least 800 degrees or more, the Si deoxygenation layer can maintain an appropriate deoxygenation capability.
本発明に係る請求項1から8に記載の非鉄金属溶湯加熱用SiC浸漬ヒータによれば、浸漬ヒータのSiC発熱体の発熱時において保護管内の空気による酸化が防止できて発熱体の劣化を防ぎ、ひいては発熱体の温度上限が上げられると共に、発熱体の寿命の延長を図ることが可能になる。これによりSiC発熱体の寿命延長や性能の向上・維持が確保できて、全体として溶湯保持炉や溶湯中溶解炉の稼働率の維持や向上、溶湯保持炉や溶湯中溶解炉の溶湯の品質維持を可能にし、また浸漬ヒータの交換が少なくなり、溶湯保持炉や溶湯中溶解炉の冷却・加熱による損傷が少なくなり、保全費の軽減を達成できる。また、本発明の非鉄金属溶湯加熱用SiC浸漬ヒータは、非鉄金属のインゴットや切粉の溶解にも安定した溶解熱源として幅広く適用することもできるから、非鉄金属分野での適用範囲を広げることができる。 According to the SiC immersion heater for heating a non-ferrous metal melt according to the first to eighth aspects of the present invention, when the SiC heating element of the immersion heater generates heat, oxidation by the air in the protective tube can be prevented to prevent deterioration of the heating element. As a result, the temperature upper limit of the heating element can be increased, and the life of the heating element can be extended. As a result, the service life of the SiC heating element can be extended and the performance can be improved and maintained. As a whole, the operation rate of the molten metal holding furnace and molten metal melting furnace can be maintained and improved, and the quality of the molten metal in the molten metal holding furnace and molten metal furnace can be maintained In addition, the replacement of the immersion heater is reduced, the damage due to cooling and heating of the molten metal holding furnace and the melting furnace in the molten metal is reduced, and the maintenance cost can be reduced. In addition, the SiC immersion heater for heating non-ferrous metal melt according to the present invention can be widely applied as a stable heat source for melting non-ferrous metal ingots and chips, so that the application range in the non-ferrous metal field can be expanded. it can.
本発明に係る非鉄金属溶湯加熱用SiC浸漬ヒータ1(以下、SiC浸漬ヒータ1と称す)を図1,2,3,4を用いて説明する。SiC浸漬ヒータ1は、直筒状絶縁性セラミックスの保護管3の中に、3本のSiCヒータ本体2を保護管3の長手方向に保護管3の内壁面から均等に離隔し、中心角約120度で配置される。絶縁性セラミックスとしては、高温の金属溶湯に浸漬して伝熱させるため、機械的強度が高く、耐熱衝撃性や耐磨耗性などに優れ、熱伝導率の高い材質で製造する必要があり、そのため窒化珪素質焼結体(Si3N4)や窒化硼素質焼結体(BN)を用いることができる。
An
SiCヒータ本体2は、円筒状をなし、電源が接続される電気端子部2-3に繋がる抵抗のない非発熱体2-2と、高抵抗の発熱体2-1から成り、非発熱体2-2は縦に二分割され発熱体2-1に電気を供給する導電路を形成する。一方、発熱体2-1は、図1に示すように、スパイラルの溝を切った発熱体で、SiCから成る中空円筒状の本体に、非発熱体2-2と接続する場所から本体の長手方向に沿い、他端側までの部分が螺旋状を成すような2本の溝が切り込まれ、先端部で繋がっている。発熱体2-1は、本体が抵抗の低いSiCでも、螺旋状の長い電流経路2本が繋がった形を呈するので、抵抗が確保できるので大きなジュール熱が発生できる。
The
また、SiCヒータ本体2は、先端部を保護管3の先端の半球部3-1にある隔壁7のヒータ先端支持部で、根元部を保護管3の根元部にあるヒータ根元支持部6で固定される。SiCヒータ本体2は、保護管3内で、これら先端と根元の支持部にて適切に位置決めされており、3本のSiCヒータ本体2の発熱エネルギーを保護管3の筒状部3-2に対して適切に輻射伝熱により熱を伝える。
The SiC heater
また、SiCヒータ本体2の発熱体2-1の表面温度を制御するために熱電対管5が3本のSiCヒータ本体2に平行して、かつ3本のほぼ中心の位置に設置され、温度測定する熱電対先端部5-1は、SiCヒータ本体2の発熱体2-1のほぼ中央に設置するのが良く、この測定温度が発熱体2-1の表面温度を示しているとし、この温度信号が熱電対補償導線5-2を経由して温度設定調整装置(図示しない)に導かれ、表面温度(例えば、1200℃)にするために外部から電気端子部2-3に電流が調節されて印加する。
In addition, in order to control the surface temperature of the heating element 2-1 of the
本発明のSiC浸漬ヒータ1は、保護管3内に窒素を充満しており、SiCヒータ本体2の発熱体2-1が、従前の空気の場合であれば、約800℃以上でSiCが酸化されてSiO2に変化するのを防止できて、SiCの状態を維持することができる。また、SiC発熱体2-1が昇温や降温につれて保護管3内の窒素が膨張や収縮した場合、保護管3内の窒素は、通気孔4-2、脱酸素層4-1、通気管4を経由して出入りするが、本発明では、外気と連通する通気管4を通して窒素のみの出入りが行える。即ち、Ti金属の脱酸層を用いて、外気から吸入する場合には、通気管4を経由して800~1300℃の温度範囲に加熱されたTi金属の脱酸層4-1を通過する時に酸素がTiと反応して、Ti+O2=TiO2の反応により除去されて、窒素のみが吸入されることになる。また、Nb金属の脱酸層を用いて、外気から吸入する場合には、通気管4を経由して200~1000℃の温度範囲に加熱されたNb金属の脱酸層4-1を通過する時に酸素がNbと反応して、2Nb+O2=2NbOの反応により除去されて、窒素のみが吸入されることになる。また、Si金属の脱酸層を用いて、外気から吸入する場合には、通気管4を経由して800~1000℃の温度範囲に加熱されたSi金属の脱酸層4-1を通過する時に酸素がSiと反応して、Si+O2=SiO2の反応により除去されて、窒素のみが吸入されることになる。因みに、本発明のSiCヒータ本体2の根元部において塞栓部2-4を形成しており、これによりSiC浸漬ヒータ1のSiCヒータ本体2と保護管3の内部は、通気管4だけで外気と繋がっていることになる。
In the
本発明のSiC浸漬ヒータ1の一実施例である出力34KWのもので、3本のSiCヒータ2から構成される場合、保護管3は外径170mm、長さ900mmであり、SiCヒータ2は外径40mm、長さ900mmである。脱酸素層4-1を形成するTi金属は、スポンジTiから成り、これを加工して粒状、粉状、繊維状と成して用いることができ、充填重量は約600~700grである。また、通気管4の外径は約20mmである。熱伝対は 通常のものであり、アルミナ保護管4×6mmに通して用いることができる。
When the
本発明の別の実施形態のSiC浸漬ヒータ1を図5を用いて説明する。SiC浸漬ヒータ1の保護管3内に窒素を充満する通気管4の配置と構成に特徴がある。SiCヒータ本体2は3本で構成され、また保護管3内と外気との間に、3本の通気管4を各SiCヒータ本体の中間に配置する。各通気管4は、SiCヒータ本体2の発熱体2-1に相対すると共に、脱酸素材を充填した脱酸素層4-1と、脱酸素層4-1を保持するための2箇所の通気栓4-3から構成される。脱酸素層4-1は、脱酸素効果を発揮するTi金属又はNb金属又はSi金属の粒状又は粉状又は繊維状と成したものを用いることができる。また、脱酸素層4-1を保持するために、上下2箇所にポーラスなセラミック製の通気栓4-3を設けている。脱酸素層4-1は、3本の通気管4の夫々に設けられており、かつ2箇所の通気栓4-3間で挟持されるから、Ti又はNb又はSi金属から構成される脱酸素材の収容量に制限が少ない。保護管3内へ流入する気体は必ず3本の通気管4を経由するために、流入する外気は、内蔵され、かつSiCヒータ本体2の輻射で高温に加熱された脱酸素層4-1を通過する時に脱酸されて流入するので、保護管3内は酸素の無い状態を維持できるから、SiCヒータ本体2の性能を十分発揮できると共にヒータ寿命の延長を図ることができる。
An
本発明のSiC浸漬ヒータ1は、主としてSiCヒータ本体2と保護管3とから構成され、通常図6、7に示す溶湯保持炉10の溶湯M中に縦方向(図6)又は横方向(図7)に浸漬して設置される。SiC浸漬ヒータ1の熱出力は、SiCヒータ本体2の発生熱が保護管3を経由して溶湯Mに伝熱され、その熱エネルギにより溶湯Mを昇温し又は一定温度に保持する。SiC浸漬ヒータ1において、SiCヒータ本体2の温度(通常900から1300℃)が持つ熱エネルギが保護管3の内壁に対して輻射を主体とする伝熱で伝わり、主として保護管3の筒状部3-2の内壁を加熱するが、保護管3は溶湯中に浸漬しているので、保護管3の温度は溶湯温度(例えば、アルミニウム溶湯では、650~720℃)より若干高いと推察される。
The
したがって、SiCヒータ本体2の表面温度が高い程、保護管3の内壁を加熱する熱エネルギは増加し、保護管3に接する溶湯Mを昇温することになる。しかし、SiCヒータ本体2の表面温度が、空気中であれば、SiCのSiO2への酸化が生じるので、1000℃が限界となり、SiCヒータ本体2の性能が制限される。これに対し、本発明の浸漬ヒータ1のSiC発熱体2-1では、窒素中で、SiCのSiO2への酸化が防止できるので、表面温度が1300℃まで可能となる。しかし、SiC発熱体2-1の表面温度が1400℃以上になると、SiCが窒素と反応し、Si3N4となりSiCが劣化することになる。したがって、本発明では、SiCヒータ本体2を窒素雰囲気中で発熱させることにより、SiC発熱体2-1の表面温度を空気中であれば、SiCの酸化の点から1000℃がmaxであるのに対し、窒素中であれば、その表面温度が1300℃maxを可能にして溶湯Mへの伝熱量を増大すると共に、SiCの酸化を防止してSiC発熱体2-1の寿命を延ばすことを可能にした。
Therefore, the higher the surface temperature of the
本発明のSiC浸漬ヒータ1は、通電して加熱する前は常温であり、保護管3内は窒素ガスのみを封入している。SiC浸漬ヒータ1を通電して加熱すると窒素ガスは膨張して通気管4を経由して外気へ逃げる。SiCヒータ本体2の温度レベル(1000~1300℃の範囲)に落ち着くと保護管3内の窒素ガスも熱変化が少なく体積的に安定状態となる。その後、溶湯保持炉10を停炉する場合等に、SiC浸漬ヒータ1の温度を下げる必要が生じた場合には、保護管3内の窒素ガスは収縮して通気管4より外気が侵入するが、通気管4に繋がるTi又はNb又はSi金属の脱酸素層4-1により外気中の酸素がTi又はNb又はSi金属と結合して夫々の酸化物となり、外気から酸素分が除去され、窒素のみが保護管3内に補給される。Ti及びSi金属の脱酸は700℃から始まるが、上限は1300℃にするのが好ましい。上限を1300℃までとするのは、1400℃を超えるとTi金属は外気中の窒素と反応して窒化物を形成する反応が強くなり、脱酸素が不十分となり、Si金属の場合は1400℃を超えると軟化、溶融する恐れがある。一方、Nb金属の脱酸は200℃から始まるが、1000℃を超えると窒素と反応するので、脱酸力が低下する恐れがある。
The
したがって、外気から窒素を補給するためには、Ti又はSi脱酸素層4-1の温度を間接的に示す熱電対5の先端部5-1の温度が700~1300℃の時に行うことが好ましい。一方、Nb脱酸素層4-1の場合は、200~1000℃の時に行うことが好ましい。
Therefore, in order to replenish nitrogen from the outside air, it is preferable that the temperature of the tip portion 5-1 of the
アルミニウム、亜鉛等の非鉄金属溶湯の保持炉や溶湯中溶解炉のみならず、非鉄金属塊や切粉の溶解処理分野で適用することができる。 The present invention can be applied not only to holding furnaces for molten non-ferrous metals such as aluminum and zinc and melting furnaces in molten metal but also to the field of melting treatment of non-ferrous metal lumps and chips.
1:SiC浸漬ヒータ
2:SiCヒータ本体 2-1:発熱体 2-2:非発熱体
2-3:電気端子部 2-4:塞栓部
3:保護管 3-1:半球部 3-2:筒状部
4:通気管 4-1:脱酸素層 4-2:通気孔 4-3:通気栓
5:熱電対 5-1:熱電対先端部 5-2:熱電対補償導線
6:ヒータ根元支持部
7:隔壁(ヒータ先端支持部)
10:溶湯保持炉
M:溶湯
1: SiC immersion heater 2: SiC heater body 2-1: Heating element 2-2: Non-heating element 2-3: Electrical terminal section 2-4: Embolization section 3: Protective tube 3-1: Hemisphere section 3-2: Cylindrical part
4: Vent pipe 4-1: Deoxygenated layer 4-2: Vent hole 4-3: Vent plug 5: Thermocouple 5-1: Thermocouple tip 5-2: Thermocouple compensating conductor 6: Heater base support
7: Bulkhead (heater tip support)
10: Molten metal holding furnace M: Molten metal
Claims (8)
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| JP2019556303A JP6794559B2 (en) | 2018-06-05 | 2019-06-04 | Immersion heater for molten non-ferrous metal |
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| JP2018107330 | 2018-06-05 | ||
| JP2018-107330 | 2018-06-05 |
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| WO2019235474A1 true WO2019235474A1 (en) | 2019-12-12 |
Family
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|---|---|---|---|
| PCT/JP2019/022159 Ceased WO2019235474A1 (en) | 2018-06-05 | 2019-06-04 | Immersion heater for non-ferrous molten metal |
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| Country | Link |
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| JP (1) | JP6794559B2 (en) |
| WO (1) | WO2019235474A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20220312554A1 (en) * | 2019-12-20 | 2022-09-29 | AGC Inc. | Heater for melting glass |
| JP7437097B1 (en) | 2023-07-26 | 2024-02-22 | ネクサスジャパン株式会社 | Heater for electric melting furnace |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112367726A (en) * | 2020-11-02 | 2021-02-12 | 江苏凯博防爆电气有限公司 | Explosion-proof fused salt electric heater |
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| JPH0743075A (en) * | 1993-08-03 | 1995-02-10 | Riken Corp | Dipping tube heater |
| JPH10189231A (en) * | 1996-12-27 | 1998-07-21 | Toshiba Mach Co Ltd | Immersing heater for heating molton bath |
| JP2001257056A (en) * | 2000-03-09 | 2001-09-21 | Tokai Konetsu Kogyo Co Ltd | Three-phase silicon carbide heating element |
| FR2869245A1 (en) * | 2004-04-27 | 2005-10-28 | Electricite De France | Electric immersion heater for ladle, has heating zones defined on each arm, axially displaced in sheath by suspension devices and electrically fed by electrical connection devices connected to proximal end parts of arms |
| JP2017079149A (en) * | 2015-10-20 | 2017-04-27 | 日本重化学工業株式会社 | Immersion heater |
-
2019
- 2019-06-04 WO PCT/JP2019/022159 patent/WO2019235474A1/en not_active Ceased
- 2019-06-04 JP JP2019556303A patent/JP6794559B2/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0743075A (en) * | 1993-08-03 | 1995-02-10 | Riken Corp | Dipping tube heater |
| JPH10189231A (en) * | 1996-12-27 | 1998-07-21 | Toshiba Mach Co Ltd | Immersing heater for heating molton bath |
| JP2001257056A (en) * | 2000-03-09 | 2001-09-21 | Tokai Konetsu Kogyo Co Ltd | Three-phase silicon carbide heating element |
| FR2869245A1 (en) * | 2004-04-27 | 2005-10-28 | Electricite De France | Electric immersion heater for ladle, has heating zones defined on each arm, axially displaced in sheath by suspension devices and electrically fed by electrical connection devices connected to proximal end parts of arms |
| JP2017079149A (en) * | 2015-10-20 | 2017-04-27 | 日本重化学工業株式会社 | Immersion heater |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20220312554A1 (en) * | 2019-12-20 | 2022-09-29 | AGC Inc. | Heater for melting glass |
| US12356511B2 (en) * | 2019-12-20 | 2025-07-08 | AGC Inc. | Heater for melting glass |
| JP7437097B1 (en) | 2023-07-26 | 2024-02-22 | ネクサスジャパン株式会社 | Heater for electric melting furnace |
Also Published As
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| JPWO2019235474A1 (en) | 2020-06-25 |
| JP6794559B2 (en) | 2020-12-02 |
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