WO2019230942A1 - Resin composition, prepreg, metal foil laminated plate, resin sheet, and printed wiring board - Google Patents
Resin composition, prepreg, metal foil laminated plate, resin sheet, and printed wiring board Download PDFInfo
- Publication number
- WO2019230942A1 WO2019230942A1 PCT/JP2019/021691 JP2019021691W WO2019230942A1 WO 2019230942 A1 WO2019230942 A1 WO 2019230942A1 JP 2019021691 W JP2019021691 W JP 2019021691W WO 2019230942 A1 WO2019230942 A1 WO 2019230942A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- group
- resin composition
- mass
- resin
- parts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3412—Heterocyclic compounds having nitrogen in the ring having one nitrogen atom in the ring
- C08K5/3415—Five-membered rings
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
- C08J5/241—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres
- C08J5/244—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres using glass fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
- C08J5/249—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs characterised by the additives used in the prepolymer mixture
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/013—Fillers, pigments or reinforcing additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/29—Compounds containing one or more carbon-to-nitrogen double bonds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
- C08L101/02—Compositions of unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L21/00—Compositions of unspecified rubbers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L35/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical, and containing at least one other carboxyl radical in the molecule, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L55/00—Compositions of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08L23/00 - C08L53/00
- C08L55/02—ABS [Acrylonitrile-Butadiene-Styrene] polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
- C08L9/06—Copolymers with styrene
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0313—Organic insulating material
- H05K1/0353—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
- H05K1/0366—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement reinforced, e.g. by fibres, fabrics
Definitions
- the present invention relates to a resin composition, a prepreg, a metal foil-clad laminate, a resin sheet, and a printed wiring board.
- the required properties include, for example, properties such as low water absorption, moisture absorption heat resistance, flame retardancy, low dielectric constant, low dielectric loss tangent, low thermal expansion coefficient, heat resistance, chemical resistance, and high plating peel strength.
- properties such as low water absorption, moisture absorption heat resistance, flame retardancy, low dielectric constant, low dielectric loss tangent, low thermal expansion coefficient, heat resistance, chemical resistance, and high plating peel strength.
- cyanate ester compounds are known as printed wiring board resins having excellent heat resistance and low dielectric properties.
- resin compositions in which an epoxy resin, a bismaleimide compound, and the like are used in combination with a cyanate ester compound have been widely used for high-performance printed wiring board materials such as semiconductor plastic packages.
- the build-up layer used for the multilayer printed wiring board is made into multiple layers, and miniaturization and high density of the wiring are required. Accordingly, studies are being actively conducted to improve the reliability of the substrate by improving the adhesion between the copper foil and the resin used in the build-up layer.
- an insulating layer of a printed wiring board As characteristics required for an insulating layer of a printed wiring board, it is required to have excellent adhesion to a metal foil (particularly copper foil), low dielectric loss tangent, and excellent low dielectric characteristics. In recent years, it has been desired that these characteristics be compatible at a higher level.
- the present invention relates to a resin composition capable of realizing a printed wiring board excellent in adhesion and low dielectric properties of metal foil (particularly copper foil), and a prepreg, a metal foil-clad laminate, a resin sheet and printed wiring using the same. To provide a board.
- the resin composition containing the thermoplastic polymer (A) containing at least one functional group and the maleimide compound (B) and / or the cyanate ester compound (C) in a predetermined ratio is a high metal foil (in particular, copper Foil)
- the present inventors have found that a cured product having low adhesion and dielectric loss tangent and having excellent low dielectric properties can be obtained, and the present invention has been achieved. That is, the present invention is as follows.
- Thermoplastic containing at least one functional group selected from the group consisting of nitrile group, epoxy group, allyl group, vinyl group, carboxy group, alkoxysilyl group, acrylic group, methacryl group, phenyl group and phenolic hydroxyl group
- a resin composition comprising a polymer (A) and a maleimide compound (B) and / or a cyanate ester compound (C), wherein the functional group equivalent ratio represented by the following formula (i) is 0.005 to 0.2 A resin composition.
- the maleimide compound (B) is N-phenylmaleimide, N-hydroxyphenylmaleimide, bis (4-maleimidophenyl) methane, 2,2-bis ⁇ 4- (4-maleimidophenoxy) -phenyl ⁇ propane, 4,4′-diphenylmethane bismaleimide, bis (3,5-dimethyl-4-maleimidophenyl) methane, bis (3,5-diethyl-4-maleimidophenyl) methane, phenylmethanemaleimide, o-phenylenebismaleimide, m -Phenylene bismaleimide, p-phenylene bismaleimide, o-phenylene biscitraconimide, m-phenylene biscitraconimide, p-phenylene biscitraconimide, 2,2-bis (4- (4-maleimidophenoxy) -phenyl) propane 3,3'-dimethyl-5 5'-diethyl
- each R 1 independently represents a hydrogen atom, an alkyl group having 1 to 8 carbon atoms, or a phenyl group, and n 1 represents an integer of 1 to 10.
- each R 2 independently represents a hydrogen atom or a methyl group, and n 2 represents an integer of 1 or more.
- each R 3 independently represents a hydrogen atom, a methyl group or an ethyl group, and each R 4 independently represents a hydrogen atom or a methyl group.
- the cyanate ester compound (C) is a phenol novolac type cyanate ester compound, a biphenylaralkyl type cyanate ester compound, a bisphenol A type cyanate ester compound, a diallyl bisphenol A type cyanate ester compound, or a bisphenol E type cyanide.
- Acid ester compound bisphenol F type cyanate ester compound, bisphenol M type cyanate ester compound, naphthol aralkyl type cyanate ester compound, naphthylene ether type cyanate ester compound, xylene resin type cyanate ester compound, trisphenolmethane type cyanide
- a prepreg including a base material and a layer formed from the resin composition according to any one of [1] to [5].
- a metal foil-clad laminate including one or more prepregs according to [6] and a metal foil disposed on one side or both sides of the prepreg.
- a resin sheet comprising a support and a layer formed from the resin composition according to any one of [1] to [5] disposed on the surface of the support.
- a printed wiring board including an insulating layer and a conductor layer disposed on a surface of the insulating layer, wherein the insulating layer is the resin composition according to any one of [1] to [5]
- a printed wiring board comprising a layer formed from
- a resin composition for obtaining a prepreg, a metal foil-clad laminate, a resin sheet, a printed wiring board and the like excellent in adhesion and low dielectric properties of metal foil (particularly copper foil), and the resin composition are used.
- Prepregs, metal foil-clad laminates, resin sheets, and printed wiring boards can be provided.
- a high-performance printed wiring board can be realized by using the resin composition of the present invention, and its industrial practicality is extremely high.
- a resin composition according to an embodiment of the present invention includes a nitrile group, an epoxy group, an allyl group, a vinyl group, a carboxy group, an alkoxysilyl group, an acrylic group, a methacrylic group, and a phenyl group.
- a resin composition containing a thermoplastic polymer (A) containing at least one functional group selected from the group consisting of phenolic hydroxyl groups and a maleimide compound (B) and / or a cyanate ester compound (C) The functional group equivalent ratio represented by formula (i) is 0.005 to 0.2.
- thermoplastic polymer (A) in the resin composition, it is possible to impart appropriate flexibility to the resulting cured product, and as a result, improve the adhesion of metal foil (particularly copper foil). Can do.
- the above-mentioned functional group of the thermoplastic polymer (A) is a polar functional group, and the maleic compound (B) or cyanate ester compound is obtained when the thermoplastic polymer (A) has such a functional group.
- the resin composition has the functional group equivalent ratio represented by the formula (i) for the thermoplastic polymer (A) and maleimide compound (B) and / or cyanate ester compound (C) having the functional group.
- the compatibility between the thermoplastic polymer (A) and the maleimide compound (B) or cyanate ester compound (C) can be made particularly excellent.
- the dielectric loss tangent of the obtained cured product is lowered, and it is presumed that excellent low dielectric properties were obtained.
- the thermoplastic polymer (A) used in this embodiment is a thermoplastic compound, and is a nitrile group, epoxy group, allyl group, vinyl group, carboxy group, alkoxysilyl group, acrylic group, methacryl group, phenyl group. And at least one functional group selected from the group consisting of phenolic hydroxyl groups.
- the thermoplastic polymer (A) has thermoplasticity, and has a nitrile group, an epoxy group, an allyl group, a vinyl group, a carboxy group, an alkoxysilyl group, an acrylic group, a methacrylic group, a phenyl group at the end or side chain of the main chain.
- An oligomer or polymer containing at least one functional group selected from the group consisting of phenolic hydroxyl groups is preferred.
- cured material obtained from a resin composition to metal foil (especially copper foil) can be made excellent.
- thermoplastic polymer (A) used in this embodiment nitrile groups and vinyl groups are preferred, and those containing nitrile groups can be more suitably used.
- the thermoplastic polymer (A) used in the present embodiment is preferably rubber.
- the rubber is an elastic body and is a high molecular compound (for example, the number average molecular weight is 1000 or more, and the number average molecular weight is 2000 or more).
- Specific examples of the thermoplastic polymer (A) used in the present embodiment include, for example, acrylonitrile butadiene rubber, styrene butadiene rubber, isoprene rubber, butadiene rubber, chloroprene rubber, ethylene propylene rubber and the like, and among them, acrylonitrile butadiene rubber. Styrene butadiene rubber is preferred.
- a commercially available thermoplastic polymer (A) may be used.
- acrylonitrile butadiene rubber JSR Co., Ltd. product
- N220S functional group equivalent 122 g / eq
- etc. can be used conveniently.
- styrene butadiene rubber L-SBR820 (functional group equivalent: 154 g / eq), L-SBR841 (functional group equivalent: 179 g / eq) manufactured by Kuraray Co., Ltd.
- cured material of the resin composition containing these has an effect which metal foil (especially copper foil) adhesiveness improves.
- the form which does not contain silicone type rubber is illustrated as one Embodiment of the thermoplastic polymer (A) used by this embodiment.
- the functional group equivalent (g / eq) of the thermoplastic polymer (A) used in this embodiment is the number of functional groups of the compound (nitrile group, epoxy group, allyl group, vinyl group, The total number of carboxy group, alkoxysilyl group, acrylic group, methacryl group, phenyl group and phenolic hydroxyl group).
- the functional group equivalent of each compound is multiplied by the mass content of each compound, and the sum is taken as the functional group equivalent.
- the functional group equivalents of the maleimide compound (B) and the cyanate ester compound (C) are considered in the same manner.
- the lower limit value of the functional group equivalent of the thermoplastic polymer (A) is preferably 100 g / eq or more, and more preferably 110 g / eq or more.
- the upper limit value of the functional group equivalent of the thermoplastic polymer (A) is preferably 200 g / eq or less, and more preferably 190 g / eq or less.
- the number average molecular weight of the thermoplastic polymer (A) used in the present embodiment is, for example, 1,000 to 200,000.
- the content of the thermoplastic polymer (A) in the resin composition according to the present embodiment can be appropriately set according to desired properties, and is not particularly limited, but is 100 parts by mass of resin solids in the resin composition. Of these, 1 to 50 parts by mass is preferred. When the content of the thermoplastic polymer (A) is in the range of 1 to 50 parts by mass, a resin composition having excellent metal (copper foil) adhesion can be obtained.
- the lower limit of the content of the thermoplastic polymer (A) is preferably 3 parts by mass or more, more preferably 5 parts by mass or more, and further preferably 8 parts by mass or more.
- the upper limit of the content of the thermoplastic polymer (A) is preferably 80 parts by mass or less, more preferably 60 parts by mass or less, further preferably 40 parts by mass or less, and 20 parts by mass. More preferably, it is 15 parts by mass or less.
- the thermoplastic polymer (A) may contain only one type or two or more types. When 2 or more types are included, the total amount is preferably within the above range.
- the “resin solid content in the resin composition” refers to a component excluding the solvent and the filler (D) in the resin composition
- the resin solid content of 100 parts by mass refers to the resin.
- the total of the components excluding the solvent and filler (D) in the composition is 100 parts by mass.
- the maleimide compound (B) and the cyanate ester compound (C) may contain either one, but it is preferable from the viewpoint of heat resistance to contain both of them.
- maleimide compound (B) used by this embodiment there is no limitation in particular and a well-known thing can be used.
- the maleimide compound (B) By using the maleimide compound (B), the heat resistance of the cured product obtained by curing the resin composition can be improved.
- Specific examples of the maleimide compound (B) include N-phenylmaleimide, N-hydroxyphenylmaleimide, bis (4-maleimidophenyl) methane, 2,2-bis ⁇ 4- (4-maleimidophenoxy) -phenyl ⁇ propane, 4,4′-diphenylmethane bismaleimide, bis (3,5-dimethyl-4-maleimidophenyl) methane, bis (3,5-diethyl-4-maleimidophenyl) methane, phenylmethanemaleimide, o-phenylenebismaleimide, m -Phenylene bismaleimide, p-phenylene bismaleimide, o-phenylene bisc
- maleimide compounds may be used alone or in combination of two or more. Also, a prepolymer of a maleimide compound or a prepolymer of a maleimide compound and an amine compound can be used. A commercially available product may be used as the maleimide compound (B).
- the lower limit of the functional group equivalent (maleimide group equivalent) of the maleimide compound (B) is preferably 150 g / eq or more, and more preferably 160 g / eq or more.
- the upper limit value of the functional group equivalent of the maleimide compound (B) is preferably 240 g / eq or less, and more preferably 230 g / eq or less.
- the content of the maleimide compound (B) in the resin composition according to the present embodiment can be appropriately set according to desired characteristics, and is not particularly limited, but the resin solid content in the resin composition is 100 parts by mass. In this case, the amount is preferably 1 to 93 parts by mass.
- the lower limit of the content of the maleimide compound (B) is preferably 10 parts by mass or more, more preferably 15 parts by mass or more, and further preferably 20 parts by mass or more.
- the upper limit of the content of the maleimide compound (B) is preferably 90 parts by mass or less, may be 40 parts by mass or less, and may be 35 parts by mass or less.
- Maleimide compound (B) may contain only 1 type and may contain 2 or more types. When 2 or more types are included, the total amount is preferably within the above range.
- the number average molecular weight of the maleimide compound (B) used in the present embodiment is, for example, 200 to 10,000.
- the cyanate ester compound (C) used in the present embodiment is not particularly limited as long as it is a resin having in its molecule an aromatic moiety substituted with at least one cyanate group (cyanate ester group).
- Examples of the cyanate ester compound (C) include those represented by the formula (4).
- Ar 1 each independently represents a phenylene group which may have a substituent, a naphthylene group which may have a substituent, or a biphenylene group which may have a substituent.
- Each Ra may independently have a hydrogen atom, an optionally substituted alkyl group having 1 to 6 carbon atoms, an optionally substituted aryl group having 6 to 12 carbon atoms, or a substituent.
- q represents the number of Ra to bind to Ar 1
- Ar 1 is phenylene 4-p for a group, 6-p for a naphthylene group, and 8-p for a biphenylene group
- t represents an average number of repetitions and is an integer of 0 to 50
- Each Z independently represents a single bond or a divalent organic group having 1 to 50 carbon atoms (a hydrogen atom may be substituted with a heteroatom).
- a divalent organic group having 1 to 10 nitrogen atoms (—N—R—N—, etc.), a carbonyl group (—CO—), a carboxy group (—C ( ⁇ O) O—), a carbonyl dioxide group (— OC ( ⁇ O) O—), a sulfonyl group (—SO 2 —), or a divalent sulfur atom or a divalent oxygen atom.
- the alkyl group in Ra of Formula (4) may have either a chain structure (straight chain structure or branched structure) or a cyclic structure (cycloalkyl group or the like).
- the hydrogen atom in the alkyl group in Formula (4) and the aryl group in Ra may be substituted with a halogen atom such as a fluorine atom or a chlorine atom, an alkoxy group such as a methoxy group or a phenoxy group, a cyano group, or the like.
- alkyl group examples include methyl group, ethyl group, propyl group, isopropyl group, n-butyl group, isobutyl group, tert-butyl group, n-pentyl group, 1-ethylpropyl group, 2,2-dimethylpropyl group.
- aryl group examples include phenyl group, xylyl group, mesityl group, naphthyl group, phenoxyphenyl group, ethylphenyl group, o-, m- or p-fluorophenyl group, dichlorophenyl group, dicyanophenyl group, trifluorophenyl.
- alkoxy group examples include methoxy group, ethoxy group, propoxy group, isopropoxy group, n-butoxy group, isobutoxy group, tert-butoxy group and the like.
- divalent organic group in Z in the formula (4) examples include a methylene group, an ethylene group, a trimethylene group, a cyclopentylene group, a cyclohexylene group, a trimethylcyclohexylene group, a biphenylylmethylene group, and dimethylmethylene-phenylene. -Dimethylmethylene group, fluorenediyl group, phthalidodiyl group and the like.
- the hydrogen atom in the divalent organic group may be substituted with a halogen atom such as a fluorine atom or a chlorine atom, an alkoxy group such as a methoxy group or a phenoxy group, a cyano group, or the like.
- divalent organic group having 1 to 10 nitrogen atoms in Z of formula (4) examples include an imino group and a polyimide group.
- Ar 2 represents one selected from a phenylene group, a naphthylene group, and a biphenylene group.
- Rb, Rc, Rf, and Rg are each independently a hydrogen atom, having 1 to 6 carbon atoms.
- Rd and Re are each independently hydrogen It is selected from any one of an atom, an alkyl group having 1 to 6 carbon atoms, an aryl group having 6 to 12 carbon atoms, an alkoxy group having 1 to 4 carbon atoms and a hydroxy group, and u represents an integer of 0 to 5.
- the cyanate ester compound (C) may be a mixture of compounds in which u is a different group.
- Ar 3 is selected from any one of a phenylene group, a naphthylene group, and a biphenylene group.
- Ri and Rj are each independently a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, and 6 to 6 carbon atoms. It is selected from any one of 12 aryl groups, benzyl groups, alkoxy groups having 1 to 4 carbon atoms, and aryl groups substituted by at least one of a hydroxy group, a trifluoromethyl group, and a cyanato group.
- An integer of 0 to 5 is shown, but the cyanate ester compound (C) may be a mixture of compounds having different groups for v.
- Z in Formula (4) the bivalent group represented by a following formula is mentioned.
- z represents an integer of 4 to 7.
- Each Rk independently represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms.
- Specific examples of Ar 2 in Formula (5) and Ar 3 in Formula (6) include 1,4-phenylene group, 1,3-phenylene group, 4,4′-biphenylene group, and 2,4′-biphenylene group.
- Examples of the cyanate ester compound represented by the formula (4) include a phenol novolac cyanate ester compound, a biphenyl aralkyl cyanate ester compound, a bisphenol A type cyanate ester compound, a diallyl bisphenol A type cyanate ester compound, Bisphenol E type cyanate ester compound, bisphenol F type cyanate ester compound, bisphenol M type cyanate ester compound, naphthol aralkyl type cyanate ester compound, naphthylene ether type cyanate ester compound, xylene resin type cyanate ester compound, Tris Examples thereof include phenolmethane type cyanic acid and adamantane skeleton type cyanate ester compounds.
- cyanate ester compound represented by the formula (4) examples include cyanatobenzene, 1-cyanato-2-, 1-cyanato-3-, 1-cyanato-4-methylbenzene, 1-cyanato- 2-, 1-Cyanato-3-, or 1-cyanato-4-methoxybenzene, 1-cyanato-2,3-, 1-cyanato-2,4-, 1-cyanato-2,5-, 1-cyanato -2,6-, 1-cyanato-3,4- or 1-cyanato-3,5-dimethylbenzene, cyanatoethylbenzene, cyanatobutylbenzene, cyanatooctylbenzene, cyanatononylbenzene, 2- (4- Cianaphenyl) -2-phenylpropane (cyanate of 4- ⁇ -cumylphenol), 1-cyanato-4-cyclohexylbenzene, 1-cyanato-4-vinylbenzene, 1-cyanate Nato-2- or 1-cyan
- phenol novolac type cyanate ester compound naphthol aralkyl type cyanate ester compound, naphthylene ether type cyanate ester compound, bisphenol A type cyanate ester compound, bisphenol M type cyanate ester compound, and diallyl bisphenol type cyanate ester are preferred, and naphthol aralkyl cyanate compounds are particularly preferred.
- the cured product of the resin composition using these cyanate ester compounds has excellent properties such as heat resistance and low dielectric properties (low dielectric loss tangent).
- the lower limit of the functional group equivalent (cyanate group equivalent, cyanate ester group equivalent) of the cyanate ester compound (C) is preferably 120 g / eq or more, and more preferably 130 g / eq or more.
- the upper limit value of the functional group equivalent of the cyanate ester compound (C) is preferably 275 g / eq or less, and more preferably 265 g / eq or less.
- the content of the cyanate ester compound (C) in the resin composition according to the present embodiment can be appropriately set according to desired characteristics, and is not particularly limited, but the resin solid content in the resin composition is 100 masses. In the case of parts, 1 to 93 parts by mass are preferable.
- the lower limit of the content of the cyanate ester compound (C) is preferably 40 parts by mass or more, more preferably 50 parts by mass or more, further preferably 60 parts by mass or more, and 70 parts by mass. Or more.
- the upper limit of the content of the cyanate ester compound (C) is preferably 90 parts by mass or less, may be 80 parts by mass or less, and may be 70 parts by mass or less.
- the cyanate ester compound (C) may contain only 1 type, and may contain 2 or more types. When 2 or more types are included, the total amount is preferably within the above range.
- the number average molecular weight of the cyanate ester compound (C) used in the present embodiment is, for example, 100 to 2000.
- the content of the thermoplastic polymer (A) and maleimide compound (B) and / or cyanate ester compound (C) used in the present embodiment in the resin composition is a functional group equivalent represented by the following formula (i): Determined based on the ratio.
- Functional group equivalent ratio (a) / ((b) + (c)) (i) (In the formula (i), (a), (b) and (c) are functional group equivalents (g / g) of the thermoplastic polymer (A), maleimide compound (B) and cyanate ester compound (C), respectively. eq.) is multiplied by each used mass.)
- the functional group in the maleimide compound (B) means a maleimide group.
- the functional group in the cyanate ester compound (C) means a cyanate group (cyanate ester group).
- the range of the functional group equivalent ratio represented by formula (i) is 0.005 to 0.2, preferably 0.01 or more, more preferably 0.05 or more. As an upper limit, it is preferable that it is 0.17 or less, and it is preferable that it is 0.15 or less. When the functional group equivalent ratio is in the above range, the metal foil (particularly, copper foil) adhesion and low dielectric properties of the cured resin composition are particularly good.
- the total content of the maleimide compound (B) and the cyanate ester compound (C) in the resin composition according to the present embodiment is 99 to 50 parts by mass when the resin solid content in the resin composition is 100 parts by mass. It is preferable that The lower limit of the total content of the maleimide compound (B) and the cyanate ester compound (C) is preferably 60 parts by mass or more, more preferably 80 parts by mass or more, and 85 parts by mass. More preferably, it is the above. The upper limit of the total content of the maleimide compound (B) and the cyanate ester compound (C) is preferably 97 parts by mass or less, more preferably 95 parts by mass or less, and 92 parts by mass or less. More preferably.
- the resin composition according to this embodiment preferably contains a filler (D).
- a filler (D) used for this embodiment a well-known thing can be used suitably, The kind is not specifically limited, What is generally used in this industry can be used suitably.
- silicas such as natural silica, fused silica, synthetic silica, amorphous silica, aerosil, hollow silica, white carbon, titanium white, zinc oxide, magnesium oxide, zirconium oxide, boron nitride, aggregated boron nitride, silicon nitride , Aluminum nitride, Barium sulfate, Aluminum hydroxide, Aluminum hydroxide heat-treated product (Aluminum hydroxide is heat-treated and part of crystal water is reduced), Boehmite, Magnesium hydroxide and other metal hydrates, Oxidation Molybdenum compounds such as molybdenum and zinc molybdate, zinc borate, zinc stannate, alumina,
- fillers can be used alone or in combination of two or more. Among these, one or more selected from the group consisting of silica, aluminum hydroxide, boehmite, magnesium oxide, and magnesium hydroxide is preferable. By using these fillers, characteristics such as thermal expansion characteristics, dimensional stability, and flame retardancy of the resin composition are improved.
- the resin solid content in a resin composition is 100 mass parts.
- the lower limit is preferably 25 parts by mass or more, more preferably 50 parts by mass or more, 75 parts by mass or more, and 100 parts by mass or more.
- the upper limit value is preferably 1600 parts by mass or less, more preferably 500 parts by mass or less, further preferably 300 parts by mass or less, and may be 250 parts by mass or less, and 200 parts by mass or less. It may be. By setting it as such a range, the moldability of a resin composition becomes favorable.
- silane coupling agent those generally used for inorganic surface treatment can be suitably used, and the type thereof is not particularly limited.
- aminosilanes such as ⁇ -aminopropyltriethoxysilane, N- ⁇ - (aminoethyl) - ⁇ -aminopropyltrimethoxylane, ⁇ -glycidoxypropyltrimethoxysilane, ⁇ - (3,4 Epoxy silanes such as epoxycyclohexyl) ethyltrimethoxysilane, vinylsilanes such as ⁇ -methacryloxypropyltrimethoxysilane, vinyl-tri ( ⁇ -methoxyethoxy) silane, N- ⁇ - (N-vinylbenzylaminoethyl)- Cationic silanes such as ⁇ -aminopropyltrimethoxysilane hydrochloride, phenylsilanes and the like can be mentioned.
- a silane coupling agent can be used individually by 1 type or in combination of 2 or more types.
- a wet dispersing agent what is generally used for coating materials can be used suitably, The kind is not specifically limited.
- a copolymer-based wetting and dispersing agent is used, and specific examples thereof include Disperbyk-110, 111, 161, 180, 2009, 2152, BYK-W996, BYK-W9010 manufactured by Big Chemie Japan Co., Ltd. , BYK-W903, BYK-W940 and the like.
- the wetting and dispersing agent can be used alone or in combination of two or more.
- thermoplastic polymer (A), the maleimide compound (B), and the cyanate ester compound (C) in addition to the thermoplastic polymer (A), the maleimide compound (B), and the cyanate ester compound (C), as long as the desired properties are not impaired.
- An epoxy resin, a phenol resin, an oxetane resin, a benzoxazine compound, or a polyphenylene ether resin may be contained.
- the epoxy resin as long as it is an epoxy compound or resin having two or more epoxy groups in one molecule, a known one can be used as appropriate, and the kind thereof is not particularly limited. Specifically, bisphenol A type epoxy resin, bisphenol E type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, phenol novolac type epoxy resin, bisphenol A novolac type epoxy resin, glycidyl ester type epoxy resin, aralkyl novolak Type epoxy resin, biphenyl aralkyl type epoxy resin, naphthylene ether type epoxy resin, cresol novolac type epoxy resin, polyfunctional phenol type epoxy resin, naphthalene type epoxy resin, anthracene type epoxy resin, naphthalene skeleton modified novolak type epoxy resin, phenol aralkyl Type epoxy resin, naphthol aralkyl type epoxy resin, dicyclopentadiene type epoxy resin, biphenyl type epoxy resin, alicyclic ester Compounds obtained by epoxidizing
- epoxy resins biphenyl aralkyl type epoxy resins, naphthylene ether type epoxy resins, polyfunctional phenol type epoxy resins, and naphthalene type epoxy resins are preferable in terms of flame retardancy and heat resistance. These epoxy resins can be used alone or in combination of two or more.
- phenol resin generally known compounds can be used as long as they are compounds or resins having two or more phenolic hydroxy groups in one molecule.
- bisphenol A type phenol resin bisphenol E type phenol resin, bisphenol F type phenol resin, bisphenol S type phenol resin, phenol novolac resin, bisphenol A novolac type phenol resin, glycidyl ester type phenol resin, aralkyl novolac type phenol resin, biphenyl Aralkyl type phenolic resin, cresol novolac type phenolic resin, polyfunctional phenolic resin, naphthol resin, naphthol novolak resin, polyfunctional naphthol resin, anthracene type phenolic resin, naphthalene skeleton modified novolak type phenolic resin, phenolaralkyl type phenolic resin, naphthol aralkyl type Phenol resin, dicyclopentadiene type phenol resin, biphenyl type phenol resin Alicyclic phenolic resin
- phenol resins biphenyl aralkyl type phenol resins, naphthol aralkyl type phenol resins, phosphorus-containing phenol resins, and hydroxyl group-containing silicone resins are preferable in terms of flame retardancy.
- These phenol resins can be used individually by 1 type or in combination of 2 or more types.
- oxetane resins can be used.
- OXT-101 trade name, manufactured by Toagosei Co., Ltd.
- OXT-121 trade name, manufactured by Toagosei Co., Ltd.
- benzoxazine compound generally known compounds can be used as long as they have two or more dihydrobenzoxazine rings in one molecule.
- bisphenol A type benzoxazine BA-BXZ (trade name, manufactured by Konishi Chemical) bisphenol F type benzoxazine BF-BXZ (trade name, manufactured by Konishi Chemical)
- bisphenol S type benzoxazine BS-BXZ (trade name, manufactured by Konishi Chemical)
- P -D type benzoxazine trade name, manufactured by Shikoku Kasei Kogyo Co., Ltd.
- Fa type benzoxazine (trade name, manufactured by Shikoku Kasei Kogyo Co., Ltd.) and the like can be mentioned.
- These benzoxazine compounds can be used alone or in combination.
- the resin composition according to the present embodiment can suitably contain a polyphenylene ether resin.
- polyphenylene ether resin the formula (7): (In Formula (7), R 5 , R 6 , R 7 , and R 8 each independently represents an alkyl group having 6 or less carbon atoms, an aryl group, a halogen atom, or a hydrogen atom.) It is preferable that it is a compound containing the polymer of the structural unit represented by these.
- the polymer has the formula (8): (In Formula (8), R 9 , R 10 , R 11 , R 15 , R 16 each independently represents an alkyl group having 6 or less carbon atoms or a phenyl group.
- R 12 , R 13 , R 14 are each Independently represents a hydrogen atom, an alkyl group having 6 or less carbon atoms, or a phenyl group.
- R 17 , R 18 , R 19 , R 20 , R 21 , R 22 , R 23 , R 24 each independently represents a hydrogen atom, an alkyl group having 6 or less carbon atoms, or a phenyl group.
- -A- may further include a structure represented by a straight-chain, branched or cyclic divalent hydrocarbon having 20 or less carbon atoms.
- the polyphenylene ether resin is partially or fully functionalized with ethylenically unsaturated groups such as vinylbenzyl groups, epoxy groups, amino groups, hydroxyl groups, mercapto groups, carboxy groups, methacryl groups, silyl groups, etc.
- Modified polyphenylene ether can also be used. You may use these individually by 1 type or in combination of 2 or more types.
- Examples of the modified polyphenylene ether having a terminal hydroxyl group include SA90 manufactured by SABIC Innovative Plastics.
- Examples of the polyphenylene ether whose terminal is a methacryl group include SA9000 manufactured by SABIC Innovative Plastics.
- the method for producing the modified polyphenylene ether is not particularly limited as long as the effects of the present invention can be obtained.
- it can be produced by the method described in Japanese Patent No. 4591665.
- the modified polyphenylene ether preferably contains a modified polyphenylene ether having an ethylenically unsaturated group at the terminal.
- the ethylenically unsaturated group include ethenyl group, allyl group, acrylic group, methacryl group, propenyl group, butenyl group, alkenyl group such as hexenyl group and octenyl group, cycloalkenyl group such as cyclopentenyl group and cyclohexenyl group, vinyl Examples include alkenylaryl groups such as benzyl group and vinylnaphthyl group, with vinylbenzyl group being preferred.
- the terminal ethylenically unsaturated group may be single or plural, and may be the same functional group or different functional groups.
- X represents an aryl group (aromatic group)
- — ( YO ) n4 — represents a polyphenylene ether moiety.
- R 25 , R 26 and R 27 are each independently a hydrogen atom, Represents an alkyl group, an alkenyl group or an alkynyl group, n 3 represents an integer of 1 to 6, n 4 represents an integer of 1 to 100, and n 5 represents an integer of 1 to 4.
- n 3 represents It may be an integer of 1 or more and 4 or less, more preferably n 3 may be 1 or 2, and ideally n 3 may be 1.
- n 5 is 1 or more and 3 The following integers are preferable, and more preferably, n 5 is 1 or 2, and ideally n 5 is 2.
- n 5 hydrogen atoms are selected from one ring structure selected from a benzene ring structure, a biphenyl structure, an indenyl ring structure, and a naphthalene ring structure.
- a phenyl group, a biphenyl group, an indenyl group, and a naphthyl group can be mentioned, and a biphenyl group is preferable.
- the aryl group represented by X is a 2,2-diphenylpropane group bonded by an alkylene group such as a diphenyl ether group bonded by an oxygen atom or a benzophenone group bonded by a carbonyl group. Etc. may be included.
- the aryl group may be substituted with a general substituent such as an alkyl group (preferably an alkyl group having 1 to 6 carbon atoms, particularly a methyl group), an alkenyl group, an alkynyl group, or a halogen atom.
- a general substituent such as an alkyl group (preferably an alkyl group having 1 to 6 carbon atoms, particularly a methyl group), an alkenyl group, an alkynyl group, or a halogen atom.
- the “aryl group” is substituted on the polyphenylene ether moiety via an oxygen atom, the number of general substituents depends on the number of polyphenylene ether moieties.
- a structural unit represented by the formula (7), (8) or (9) can be used, and in particular, in the formula (7) It is particularly preferred that the structural unit is represented.
- modified polyphenylene ether represented by the formula (10) those having a number average molecular weight of 1000 or more and 7000 or less and a minimum melt viscosity of 50000 Pa ⁇ s or less can be preferably used.
- the modified polyphenylene ether is preferably a compound represented by the following formula (11) among the formula (10).
- n 6 each independently represents an integer of 1 to 100.
- X is synonymous with the exception that X is a divalent group in X in formula (10).
- the group — ( YO ) n6 — has the same meaning as — ( YO ) n4 — in formula (10).
- X in the formula (10) and the formula (11) is the formula (12), the formula (13), or the formula (14), and in the formula (10),-( YO ) n4- and the formula (11) More preferably, — ( YO ) n6 — is a structure in which the formula (15) or the formula (16) is arranged, or a structure in which the formula (15) and the formula (16) are arranged at random.
- R 28 , R 29 , R 30 and R 31 each independently represents a hydrogen atom or a methyl group.
- —B— is a linear, branched or cyclic group having 20 or less carbon atoms. (It is a divalent hydrocarbon group.)
- -B- is a linear, branched or cyclic divalent hydrocarbon group having 20 or less carbon atoms
- the method for producing the modified polyphenylene ether having the structure represented by the formula (11) is not particularly limited.
- a bifunctional phenylene ether obtained by oxidative coupling of a bifunctional phenol compound and a monofunctional phenol compound. It can be produced by converting the terminal phenolic hydroxyl group of the oligomer to vinyl benzyl ether.
- commercially available products can be used for such modified polyphenylene ether, and for example, OPE-2St1200 and OPE-2st2200 manufactured by Mitsubishi Gas Co., Ltd. can be preferably used.
- the resin composition which concerns on this embodiment may contain the hardening accelerator for adjusting a hardening rate suitably as needed.
- the hardening accelerator what is generally used as hardening accelerators, such as a cyanate ester compound and an epoxy resin, can be used suitably, The kind is not specifically limited.
- octylate zinc octylate, zinc naphthenate, cobalt naphthenate, copper naphthenate, acetylacetone iron, nickel octylate, manganese octylate and the like, phenol, xylenol, cresol, resorcin, catechol, octylphenol, Phenol compounds such as nonylphenol, alcohols such as 1-butanol and 2-ethylhexanol, 2-methylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 1-cyanoethyl-2-phenylimidazole, 1-cyanoethyl Imidazoles such as -2-ethyl-4-methylimidazole, 2-phenyl-4,5-dihydroxymethylimidazole, 2-phenyl-4-methyl-5-hydroxymethylimidazole and the like Derivatives such as adducts of carboxylic
- a hardening accelerator can be used individually by 1 type or in combination of 2 or more types.
- the amount of the curing accelerator used can be appropriately adjusted in consideration of the degree of curing of the resin and the viscosity of the resin composition, and is not particularly limited. Usually, however, the resin solid content in the resin composition is 100 parts by mass. On the other hand, it is 0.005 to 10 parts by mass.
- the resin composition according to the present embodiment is not limited to various properties such as other thermosetting resins, other thermoplastic resins and oligomers, and elastomers, as long as the desired properties are not impaired.
- a flammable compound, various additives, etc. can be used together. These are not particularly limited as long as they are generally used.
- flame retardant compounds include bromine compounds such as 4,4′-dibromobiphenyl, phosphate esters, melamine phosphate, phosphorus-containing epoxy resins, nitrogen compounds such as melamine and benzoguanamine, oxazine ring-containing compounds, silicone compounds Etc.
- additives include UV absorbers, antioxidants, photopolymerization initiators, fluorescent brighteners, photosensitizers, dyes, pigments, thickeners, flow regulators, lubricants, antifoaming agents, and dispersions. Agents, leveling agents, brighteners, polymerization inhibitors and the like. These may be used alone or in combination of two or more as desired.
- the total of the thermoplastic polymer (A), the maleimide compound (B), and the cyanate ester compound (C) preferably occupies 90% by mass or more of the resin solid content. It is more preferable to occupy at least 97% by mass, and even more preferably at least 97% by mass. By setting it as such a range, the effect of this invention is exhibited more effectively.
- the resin composition which concerns on this embodiment can use an organic solvent as needed.
- the resin composition of the present invention can be used as an embodiment (solution or varnish) in which at least a part, preferably all, of the various resin components described above are dissolved or compatible with an organic solvent. Any known organic solvent can be used as long as it dissolves or is compatible with at least a part, preferably all of the above-mentioned various resin components, and the kind thereof is not particularly limited. .
- ketones such as acetone, methyl ethyl ketone and methyl isobutyl ketone
- cellosolv solvents such as propylene glycol monomethyl ether and propylene glycol monomethyl ether acetate, ethyl lactate, methyl acetate, ethyl acetate, butyl acetate, isoamyl acetate, ethyl lactate And ester solvents such as methyl methoxypropionate and methyl hydroxyisobutyrate, polar solvents such as amides such as dimethylacetamide and dimethylformamide, and nonpolar solvents such as aromatic hydrocarbons such as toluene and xylene.
- cellosolv solvents such as propylene glycol monomethyl ether and propylene glycol monomethyl ether acetate, ethyl lactate, methyl acetate, ethyl acetate, butyl acetate, isoamyl acetate, ethy
- the resin composition according to the present embodiment can be prepared according to a conventional method.
- the preparation method is not particularly limited as long as the resin composition containing the components uniformly is obtained.
- the thermoplastic polymer (A), the bismaleimide compound (B) and the cyanate ester compound (C) are blended sequentially in a solvent, and the resin composition according to this embodiment is easily prepared by sufficiently stirring. be able to.
- known processes for uniformly dissolving or dispersing each component can be performed.
- the dispersibility with respect to the resin composition is enhanced by performing the stirring and dispersing treatment using a stirring tank provided with a stirrer having an appropriate stirring ability.
- the agitation, mixing, and kneading treatments can be appropriately performed using, for example, a known device such as a ball mill or a bead mill for mixing, or a revolving / spinning mixing device.
- the resin composition according to this embodiment can be used as a prepreg, an insulating layer of a printed wiring board, a semiconductor package material, and the like.
- a prepreg can be obtained by impregnating or applying the resin composition of the present invention to a substrate and drying.
- it can be set as a resin sheet by drying the solution which melt
- the resin sheet can be used as a build-up film or a dry film solder resist.
- the resin composition according to the present embodiment can be used in an uncured state in which the solvent is only dried, or can be used in a semi-cured (B-stage) state as necessary.
- the prepreg according to the present embodiment includes a base and a layer formed from the resin composition according to the present embodiment.
- the prepreg according to the present embodiment is obtained by impregnating or coating the base material with the resin composition according to the present embodiment described above.
- the manufacturing method of a prepreg will not be specifically limited if it is a method of manufacturing a prepreg combining the resin composition and base material which concern on this embodiment. Specifically, after impregnating or applying the resin composition according to the present embodiment to a base material, it is semi-cured by a method of drying at 120 to 220 ° C. for about 2 to 15 minutes, and the like, according to the present embodiment.
- a prepreg can be manufactured.
- the amount of the resin composition attached to the substrate that is, the amount of the resin composition (including the filler (D)) with respect to the total amount of the prepreg after semi-curing is preferably in the range of 20 to 99% by mass.
- the base material used when manufacturing the prepreg according to the present embodiment known materials used for various printed wiring board materials can be used.
- glass fibers such as E glass, D glass, L glass, S glass, T glass, Q glass, UN glass, NE glass and spherical glass, inorganic fibers other than glass such as quartz, organic materials such as polyimide, polyamide and polyester
- woven fabrics such as a fiber and liquid crystal polyester, are mentioned, It does not specifically limit to these.
- a base material can be used individually by 1 type or in combination of 2 or more types.
- the thickness of the substrate is not particularly limited, but is preferably in the range of 0.01 to 0.2 mm for use in a laminate, and a woven fabric that has been subjected to ultra-opening treatment or plugging treatment is particularly suitable for dimensional stability.
- a glass woven fabric surface-treated with a silane coupling agent such as epoxy silane treatment or amino silane treatment is preferable from the viewpoint of moisture absorption heat resistance.
- a liquid crystal polyester woven fabric is preferable from the viewpoint of electrical characteristics.
- the metal foil-clad laminate according to the present embodiment includes one or more prepregs according to the present embodiment and a metal foil disposed on one or both sides of the prepreg according to the present embodiment.
- the metal foil-clad laminate according to the present embodiment is formed by laminating one or more prepregs described above, and laminating and forming metal foil on one or both sides thereof.
- one or a plurality of the above-described prepregs may be stacked, and a metal foil such as copper or aluminum may be disposed on one or both sides thereof and laminated and formed.
- the metal foil used here will not be specifically limited if it is used for printed wiring board material, Copper foil, such as a rolled copper foil and an electrolytic copper foil, is preferable.
- the thickness of the metal foil is not particularly limited, but is preferably 1.5 to 70 ⁇ m, and more preferably 3 to 35 ⁇ m.
- a molding condition a general laminated board for a printed wiring board and a multilayer board can be applied.
- a multi-stage press machine a multi-stage vacuum press machine, a continuous molding machine, an autoclave molding machine, etc.
- laminating and molding at a temperature of 180 to 350 ° C., a heating time of 100 to 300 minutes, and a surface pressure of 20 to 100 kg / cm 2.
- the metal foil-clad laminate of the present invention can be manufactured.
- a multilayer board can be obtained by combining the prepreg and a separately produced wiring board for inner layers (also referred to as an inner circuit board).
- a method for producing a multilayer board for example, a 35 ⁇ m metal foil (copper foil) is placed on both surfaces of one prepreg described above, laminated under the above conditions, an inner layer circuit is formed, and this circuit is blackened
- the inner layer circuit board is formed by carrying out the treatment, and then the inner layer circuit board and the prepreg are alternately disposed one by one, and further, a metal foil (copper foil) is disposed on the outermost layer, and the above conditions are satisfied.
- a multilayer board can be produced by laminate molding under vacuum. And the metal foil tension laminated board concerning this embodiment can be used conveniently as a printed wiring board.
- the printed wiring board according to the present embodiment is a printed wiring board including an insulating layer and a conductor layer disposed on the surface of the insulating layer, and the insulating layer is formed from the resin composition according to the present embodiment. Including layers.
- a printed wiring board can be manufactured according to a conventional method, and the manufacturing method is not particularly limited.
- an example of the manufacturing method of a printed wiring board is shown. First, a metal foil clad laminate such as the copper clad laminate described above is prepared. Next, an etching process is performed on the surface of the metal foil-clad laminate to form an inner layer circuit, thereby producing an inner layer substrate.
- the inner layer circuit surface of the inner layer substrate is subjected to a surface treatment to increase the adhesive strength as necessary, then the required number of the prepregs are stacked on the inner layer circuit surface, and a metal foil for the outer layer circuit is stacked on the outer surface. Then, it is integrally molded by heating and pressing. In this way, a multilayer laminate is produced in which an insulating layer made of a cured material of the base material and the thermosetting resin composition is formed between the inner layer circuit and the metal foil for the outer layer circuit. Next, after drilling for the through holes and via holes in the multilayer laminate, a plated metal film is formed on the wall surface of the hole to connect the inner layer circuit and the metal foil for the outer layer circuit. A printed wiring board is manufactured by performing an etching process on the metal foil for forming an outer layer circuit.
- the printed wiring board obtained in the above production example has an insulating layer and a conductor layer formed on the surface of the insulating layer, and the insulating layer is formed of the resin composition according to the embodiment described above and a cured product thereof. At least one of them is included. That is, the above-described prepreg according to the present embodiment (base material and at least one of the resin composition according to the present embodiment impregnated or coated thereon and the cured product thereof), the metal foil-clad laminate according to the present embodiment described above.
- the prepreg layer of the board (a layer containing at least one of the resin composition according to this embodiment and its cured product) is composed of an insulating layer containing at least one of the resin composition according to this embodiment and its cured product. Will be.
- the resin sheet according to the present embodiment includes a support and a layer formed from the resin composition disposed on the surface of the support.
- the resin sheet according to the present embodiment can be obtained by applying a solution prepared by dissolving the resin composition in a solvent to a support and drying it.
- the mold release agent was apply
- Examples thereof include organic film base materials such as release films and polyimide films, conductive foils such as copper foil and aluminum foil, and plate-like inorganic films such as glass plates, SUS plates, and FRP.
- a solution obtained by dissolving the above resin composition in a solvent is applied onto a support with a bar coater, a die coater, a doctor blade, a baker applicator, etc., so that the support and the resin sheet are integrated.
- the method of producing the laminated sheet which became will be mentioned.
- it can also be set as a single layer sheet (resin sheet) by peeling or etching a support body from a lamination sheet after drying.
- the support is used by forming a solution obtained by dissolving the resin composition according to the present embodiment in a solvent into a sheet having a sheet-like cavity and drying it.
- a single layer sheet (resin sheet) can also be obtained without any problems.
- the drying conditions for removing the solvent are not particularly limited, but the solvent is likely to remain in the resin composition at a low temperature. If it is, curing of the resin composition proceeds, and therefore, a temperature of 20 ° C. to 200 ° C. is preferably 1 to 90 minutes.
- the thickness of the resin layer of the resin sheet (single layer or laminated sheet) according to this embodiment can be adjusted by the concentration of the resin composition solution and the coating thickness according to this embodiment, and is not particularly limited. In general, when the coating thickness is thick, the solvent tends to remain during drying, so 0.1 to 500 ⁇ m is preferable.
- the functional group equivalent ratio of the resin composition according to the present embodiment was calculated by the following formula (i).
- Functional group equivalent ratio (a) / ((b) + (c)) (i)
- (In the formula (i), (a), (b) and (c) are functional group equivalents (g / g) of the thermoplastic polymer (A), maleimide compound (B) and cyanate ester compound (C), respectively. eq.) is multiplied by each used mass.)
- R 2 is all hydrogen atoms and n 2 is 1 to 3 maleimide compound (BMI-2300, Daiwa Kasei Kogyo Co., Ltd. functional group equivalent 179 g / eq) 27 parts by mass, cyanic acid 2,2-bis (4-cyanatophenyl) propane (CYTESTER (registered trademark), Mitsubishi Gas Chemical Co., Ltd., functional group equivalent 139 g / eq) 63 parts by mass as an ester compound, thermoplastic polymer (liquid having vinyl group) Styrene-butadiene-elastomer L-SBR-820 (manufactured by Kuraray Co., Ltd., functional group equivalent 154 g / eq) 10 parts by mass, fused silica (SC2050MB, manufactured by Admatechs Co., Ltd.) 150 parts by mass, zinc octylate (Nippon Chemical Industry) A varnish (resin composition) was obtained by mixing 0.10 parts by mass.
- thermoplastic polymer (A) is 27 parts by mass of the maleimide compound (B) and 63 parts by mass of the cyanate ester compound (C)
- (a) in the formula (i) ) was calculated as follows.
- (A): (10/100) ⁇ 154 15.4
- (B): (27/100) ⁇ 179 48.3
- This varnish was diluted with methyl ethyl ketone, impregnated on a glass woven fabric having a thickness of 0.1 mm, and dried by heating at 150 ° C. for 5 minutes to obtain a prepreg having a resin content of 60% by mass.
- R 2 is all hydrogen atoms and n 2 is 1 to 3, maleimide compound (BMI-2300, Daiwa Kasei Kogyo Co., Ltd. functional group equivalent 179 g / eq) 27 parts by mass, cyanic acid 2,2-bis (4-cyanatophenyl) propane (CYTESTER (registered trademark), Mitsubishi Gas Chemical Co., Ltd., functional group equivalent 139 g / eq) 63 parts by mass as an ester compound, thermoplastic polymer (liquid having vinyl group) Styrene-butadiene-elastomer-L-SBR-841 (manufactured by Kuraray Co., Ltd., functional group equivalent 179 g / eq) 10 parts by mass, fused silica (SC2050MB, manufactured by Admatechs Co., Ltd.) 150 parts by mass, zinc octylate (Nippon Chemical Co., Ltd.) A varnish was obtained by mixing 0.10 parts by mass of San
- Example 3 In the formula (2), 90 parts by mass of a maleimide compound (BMI-2300, Daiwa Kasei Kogyo Co., Ltd. functional group equivalent 179 g / eq) in which R 2 is all hydrogen atoms and n 2 is 1 to 3, thermoplasticity 10 parts by mass of polymer (N220S JSR Co., butadiene rubber having a nitrile group, functional group equivalent 122 g / eq), 150 parts by mass of fused silica (SC2050MB, manufactured by Admatechs), zinc octylate (Nippon Chemical Co., Ltd.) A varnish was obtained by mixing 0.10 parts by mass of Sangyo Co., Ltd.
- a maleimide compound BMI-2300, Daiwa Kasei Kogyo Co., Ltd. functional group equivalent 179 g / eq
- thermoplasticity 10 parts by mass of polymer N220S JSR Co., butadiene rubber having a nitrile
- Example 4 90 parts by mass of SNCN (functional group equivalent 256 g / eq) obtained by Synthesis Example 1, thermoplastic polymer (N220S JSR, butadiene rubber having nitrile group, functional group equivalent 122 g / eq having nitrile group) 10 parts by mass, 150 parts by mass of fused silica (SC2050MB, manufactured by Admatechs) and 0.10 parts by mass of zinc octylate (manufactured by Nippon Chemical Industry Co., Ltd.) were mixed to obtain a varnish.
- thermoplastic polymer N220S JSR, butadiene rubber having nitrile group, functional group equivalent 122 g / eq having nitrile group
- SC2050MB fused silica
- 0.10 parts by mass of zinc octylate manufactured by Nippon Chemical Industry Co., Ltd.
- This varnish was diluted with methyl ethyl ketone, impregnated on a glass woven fabric having a thickness of 0.1 mm, and dried by heating at 150 ° C. for 5 minutes to obtain a prepreg having a resin content of 60% by mass.
- R 2 is all hydrogen atoms and n 2 is 1 to 3, maleimide compound (BMI-2300, Daiwa Kasei Kogyo Co., Ltd. functional group equivalent 179 g / eq) 27 parts by mass, cyanic acid 2,2-bis (4-cyanatophenyl) propane (CYTESTER (registered trademark) manufactured by Mitsubishi Gas Chemical Co., Ltd., functional group equivalent 139 g / eq) 63 parts by mass as an ester compound, thermoplastic polymer (N220SJSR Co., Ltd.) , Butadiene rubber having a nitrile group, functional group equivalent 122 g / eq) 10 parts by mass, fused silica (SC2050MB, manufactured by Admatechs Co., Ltd.) 150 parts by mass, zinc octylate (produced by Nippon Chemical Industry Co., Ltd.) 0.10 The varnish was obtained by mixing parts by mass.
- Example 6 a maleimide compound in which R 3 is a methyl group and R 4 is an ethyl group (BMI-70 manufactured by Kay Chemical Co., Ltd., functional group equivalent 221 g / eq) 29.7 parts by mass, Synthesis Example 1 SNCN (functional group equivalent 256 g / eq) 69.3 parts by mass, thermoplastic polymer (N220S JSR Co., butadiene rubber having a nitrile group, functional group equivalent 122 g / eq) 1 part by mass, melted A varnish was obtained by mixing 150 parts by mass of silica (SC2050MB, manufactured by Admatechs Co., Ltd.) and 0.10 parts by mass of zinc octylate (manufactured by Nippon Chemical Industry Co., Ltd.).
- R 3 is a methyl group and R 4 is an ethyl group, a maleimide compound (BMI-70 manufactured by Kay-Isei Chemical Co., Ltd., functional group equivalent 221 g / eq), 27 parts by mass, obtained by Synthesis Example 1 63 parts by mass of SNCN (functional group equivalent 256 g / eq), thermoplastic polymer (N220S JSR, butadiene rubber having a nitrile group, functional group equivalent 122 g / eq) 10 parts by mass, fused silica (SC2050MB, Varnish was obtained by mixing 150 parts by mass of Admatechs Co., Ltd.
- SNCN functional group equivalent 256 g / eq
- thermoplastic polymer N220S JSR, butadiene rubber having a nitrile group, functional group equivalent 122 g / eq
- SC2050MB fused silica
- R 3 is a methyl group, maleimide compounds wherein R 4 is an ethyl group (BMI-70 KI Kasei Co., Ltd. functional group equivalent 221 g / eq) 22.5 parts by weight
- Synthesis Example 1 52.5 parts by mass of SNCN (functional group equivalent 256 g / eq) obtained by the above, 25 parts by mass of thermoplastic polymer (N220S JSR, butadiene rubber having nitrile group, functional group equivalent 122 g / eq)
- a varnish was obtained by mixing 150 parts by mass of silica (SC2050MB, manufactured by Admatechs Co., Ltd.) and 0.10 parts by mass of zinc octylate (manufactured by Nippon Chemical Industry Co., Ltd.).
- This varnish was diluted with methyl ethyl ketone, impregnated on a glass woven fabric having a thickness of 0.1 mm, and dried by heating at 150 ° C. for 5 minutes to obtain a prepreg having a resin content of 60% by mass.
- R 3 is a methyl group
- R 4 is an ethyl group
- a maleimide compound BMI-70 manufactured by Kay Chemical Co., Ltd., functional group equivalent 221 g / eq
- Synthesis Example 1 SNCN (functional group equivalent 256 g / eq) 43.8 parts by mass
- thermoplastic polymer N220S JSR, butadiene rubber having a nitrile group, functional group equivalent 122 g / eq) 37.5 parts by mass
- 150 parts by mass of fused silica SC2050MB, manufactured by Admatechs Co., Ltd.
- 0.10 parts by mass of zinc octylate manufactured by Nippon Chemical Industry Co., Ltd.
- the resin composition of the present invention is used in various applications such as electrical / electronic materials, machine tool materials, and aviation materials, for example, electrical insulating materials, semiconductor plastic packages, sealing materials, adhesives, laminate materials, resists, build-up laminates. It can be used widely and effectively as a plate material. In particular, it can be used particularly effectively as a printed wiring board material for high integration and high density in recent information terminal equipment and communication equipment.
- prepregs, resin sheets, metal foil-clad laminates and printed wiring boards obtained using the resin composition of the present invention are excellent in copper foil adhesion and low dielectric properties, so their industrial practicality. Is extremely expensive.
Landscapes
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Inorganic Chemistry (AREA)
- Reinforced Plastic Materials (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Laminated Bodies (AREA)
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
Abstract
Description
本発明は、樹脂組成物、プリプレグ、金属箔張積層板、樹脂シート、及びプリント配線板に関する。 The present invention relates to a resin composition, a prepreg, a metal foil-clad laminate, a resin sheet, and a printed wiring board.
近年、電子機器や通信機、パーソナルコンピューター等に広く用いられている半導体の高集積化・微細化はますます加速している。これに伴い、プリント配線板に用いられる半導体パッケージ用積層板に求められる諸特性はますます厳しいものとなっている。求められる特性として、例えば、低吸水性、吸湿耐熱性、難燃性、低誘電率、低誘電正接、低熱膨張率、耐熱性、耐薬品性、高めっきピール強度等の特性が挙げられる。しかし、これまでのところ、これらの要求特性は必ずしも満足されてきたわけではない。 In recent years, high integration and miniaturization of semiconductors widely used in electronic devices, communication devices, personal computers, etc. have been accelerated. As a result, various characteristics required for semiconductor package laminates used for printed wiring boards have become increasingly severe. The required properties include, for example, properties such as low water absorption, moisture absorption heat resistance, flame retardancy, low dielectric constant, low dielectric loss tangent, low thermal expansion coefficient, heat resistance, chemical resistance, and high plating peel strength. However, so far, these required characteristics have not always been satisfied.
従来から、耐熱性や低誘電特性に優れるプリント配線板用樹脂として、シアン酸エステル化合物が知られている。近年では、シアン酸エステル化合物にエポキシ樹脂、ビスマレイミド化合物などを併用した樹脂組成物が半導体プラスチックパッケージ用などの高機能のプリント配線板用材料などに幅広く使用されている。
また、多層プリント配線板の小型化、高密度化により、多層プリント配線板に用いられるビルドアップ層が複層化され、配線の微細化及び高密度化が求められている。それに伴い、このビルドアップ層に用いられる銅箔と樹脂間の密着性を向上させることにより、基板の信頼性を向上させる検討が盛んに行なわれている。
Conventionally, cyanate ester compounds are known as printed wiring board resins having excellent heat resistance and low dielectric properties. In recent years, resin compositions in which an epoxy resin, a bismaleimide compound, and the like are used in combination with a cyanate ester compound have been widely used for high-performance printed wiring board materials such as semiconductor plastic packages.
Further, as the multilayer printed wiring board is miniaturized and densified, the build-up layer used for the multilayer printed wiring board is made into multiple layers, and miniaturization and high density of the wiring are required. Accordingly, studies are being actively conducted to improve the reliability of the substrate by improving the adhesion between the copper foil and the resin used in the build-up layer.
プリント配線板の絶縁層などに求められる特性として、金属箔(特に、銅箔)との密着性に優れること、誘電正接が低く、低誘電特性に優れていることが求められている。近年ではこれらの特性についてより高い水準での両立が望まれている。 As characteristics required for an insulating layer of a printed wiring board, it is required to have excellent adhesion to a metal foil (particularly copper foil), low dielectric loss tangent, and excellent low dielectric characteristics. In recent years, it has been desired that these characteristics be compatible at a higher level.
本発明は、金属箔(特に、銅箔)密着性及び低誘電特性に優れるプリント配線板を実現し得る樹脂組成物、並びに、これを用いたプリプレグ、金属箔張積層板、樹脂シート及びプリント配線板を提供することにある。 The present invention relates to a resin composition capable of realizing a printed wiring board excellent in adhesion and low dielectric properties of metal foil (particularly copper foil), and a prepreg, a metal foil-clad laminate, a resin sheet and printed wiring using the same. To provide a board.
本発明者らは、前記課題について鋭意検討した結果、ニトリル基、エポキシ基、アリル基、ビニル基、カルボキシ基、アルコキシシリル基、アクリル基、メタクリル基、フェニル基及びフェノール系水酸基からなる群より選ばれる少なくとも1種の官能基を含む熱可塑性重合物(A)並びにマレイミド化合物(B)及び/又はシアン酸エステル化合物(C)を所定の割合で含む樹脂組成物は、高い金属箔(特に、銅箔)密着性及び誘電正接が低く低誘電特性に優れた硬化物が得られることを見出し、本発明に到達した。すなわち、本発明は以下のとおりである。 As a result of intensive studies on the above problems, the present inventors have selected from the group consisting of nitrile group, epoxy group, allyl group, vinyl group, carboxy group, alkoxysilyl group, acrylic group, methacrylic group, phenyl group and phenolic hydroxyl group. The resin composition containing the thermoplastic polymer (A) containing at least one functional group and the maleimide compound (B) and / or the cyanate ester compound (C) in a predetermined ratio is a high metal foil (in particular, copper Foil) The present inventors have found that a cured product having low adhesion and dielectric loss tangent and having excellent low dielectric properties can be obtained, and the present invention has been achieved. That is, the present invention is as follows.
〔1〕 ニトリル基、エポキシ基、アリル基、ビニル基、カルボキシ基、アルコキシシリル基、アクリル基、メタクリル基、フェニル基及びフェノール系水酸基からなる群より選ばれる少なくとも1種の官能基を含む熱可塑性重合物(A)並びにマレイミド化合物(B)及び/又はシアン酸エステル化合物(C)を含む樹脂組成物で、下記式(i)で表される官能基当量比が0.005~0.2である、樹脂組成物。
官能基当量比=(a)/((b)+(c)) ・・・(i)
(式(i)中、(a)、(b)及び(c)は、それぞれ、熱可塑性重合物(A)、マレイミド化合物(B)及びシアン酸エステル化合物(C)の官能基当量(g/eq.)にそれぞれの使用質量を掛けた値を示す。)
[1] Thermoplastic containing at least one functional group selected from the group consisting of nitrile group, epoxy group, allyl group, vinyl group, carboxy group, alkoxysilyl group, acrylic group, methacryl group, phenyl group and phenolic hydroxyl group A resin composition comprising a polymer (A) and a maleimide compound (B) and / or a cyanate ester compound (C), wherein the functional group equivalent ratio represented by the following formula (i) is 0.005 to 0.2 A resin composition.
Functional group equivalent ratio = (a) / ((b) + (c)) (i)
(In the formula (i), (a), (b) and (c) are functional group equivalents (g / g) of the thermoplastic polymer (A), maleimide compound (B) and cyanate ester compound (C), respectively. eq.) is multiplied by each used mass.)
〔2〕 前記マレイミド化合物(B)が、N-フェニルマレイミド、N-ヒドロキシフェニルマレイミド、ビス(4-マレイミドフェニル)メタン、2,2-ビス{4-(4-マレイミドフェノキシ)-フェニル}プロパン、4,4’-ジフェニルメタンビスマレイミド、ビス(3,5-ジメチル-4-マレイミドフェニル)メタン、ビス(3,5-ジエチル-4-マレイミドフェニル)メタン、フェニルメタンマレイミド、o-フェニレンビスマレイミド、m-フェニレンビスマレイミド、p-フェニレンビスマレイミド、o-フェニレンビスシトラコンイミド、m-フェニレンビスシトラコンイミド、p-フェニレンビスシトラコンイミド、2,2-ビス(4-(4-マレイミドフェノキシ)-フェニル)プロパン、3,3’-ジメチル-5,5’-ジエチル-4,4’-ジフェニルメタンビスマレイミド、4-メチル-1,3-フェニレンビスマレイミド、1,6-ビスマレイミド-(2,2,4-トリメチル)ヘキサン、4,4’-ジフェニルエーテルビスマレイミド、4,4’-ジフェニルスルフォンビスマレイミド、1,3-ビス(3-マレイミドフェノキシ)ベンゼン、1,3-ビス(4-マレイミドフェノキシ)ベンゼン、4,4’-ジフェニルメタンビスシトラコンイミド、2,2-ビス[4-(4-シトラコンイミドフェノキシ)フェニル]プロパン、ビス(3,5-ジメチル-4-シトラコンイミドフェニル)メタン、ビス(3-エチル-5-メチル-4-シトラコンイミドフェニル)メタン、ビス(3,5-ジエチル-4-シトラコンイミドフェニル)メタン、下記式(1)で表されるマレイミド化合物、下記式(2)で表されるマレイミド化合物、及び下記式(3)で表されるマレイミド化合物からなる群より選ばれる少なくとも1種を含む、〔1〕に記載の樹脂組成物。
〔3〕 前記シアン酸エステル化合物(C)が、フェノールノボラック型シアン酸エステル化合物、ビフェニルアラルキル型シアン酸エステル化合物、ビスフェノールA型シアン酸エステル化合物、ジアリルビスフェノールA型シアン酸エステル化合物、ビスフェノールE型シアン酸エステル化合物、ビスフェノールF型シアン酸エステル化合物、ビスフェノールM型シアン酸エステル化合物、ナフトールアラルキル型シアン酸エステル化合物、ナフチレンエーテル型シアン酸エステル化合物、キシレン樹脂型シアン酸エステル化合物、トリスフェノールメタン型シアン酸及びアダマンタン骨格型シアン酸エステル化合物からなる群より選ばれる少なくとも1種を含む、〔1〕又は〔2〕に記載の樹脂組成物。 [3] The cyanate ester compound (C) is a phenol novolac type cyanate ester compound, a biphenylaralkyl type cyanate ester compound, a bisphenol A type cyanate ester compound, a diallyl bisphenol A type cyanate ester compound, or a bisphenol E type cyanide. Acid ester compound, bisphenol F type cyanate ester compound, bisphenol M type cyanate ester compound, naphthol aralkyl type cyanate ester compound, naphthylene ether type cyanate ester compound, xylene resin type cyanate ester compound, trisphenolmethane type cyanide The resin composition according to [1] or [2], comprising at least one selected from the group consisting of an acid and an adamantane skeleton-type cyanate ester compound.
〔4〕 さらに、充填材(D)を含有する、〔1〕~〔3〕のいずれか1つに記載の樹脂組成物。 [4] The resin composition according to any one of [1] to [3], further comprising a filler (D).
〔5〕 前記充填材(D)の樹脂組成物における含有量が、樹脂固形分100質量部に対し、50~300質量部である、〔4〕に記載の樹脂組成物。 [5] The resin composition according to [4], wherein the content of the filler (D) in the resin composition is 50 to 300 parts by mass with respect to 100 parts by mass of the resin solid content.
〔6〕 基材と、〔1〕~〔5〕のいずれか1つに記載の樹脂組成物から形成された層とを含む、プリプレグ。 [6] A prepreg including a base material and a layer formed from the resin composition according to any one of [1] to [5].
〔7〕 1枚以上重ねた〔6〕に記載のプリプレグと、前記プリプレグの片面又は両面に配置した金属箔とを含む金属箔張積層板。 [7] A metal foil-clad laminate including one or more prepregs according to [6] and a metal foil disposed on one side or both sides of the prepreg.
〔8〕 支持体と、前記支持体の表面に配置した〔1〕~〔5〕のいずれか1つに記載の樹脂組成物から形成された層とを含む、樹脂シート。 [8] A resin sheet comprising a support and a layer formed from the resin composition according to any one of [1] to [5] disposed on the surface of the support.
〔9〕 絶縁層と、前記絶縁層の表面に配置した導体層とを含むプリント配線板であって、前記絶縁層が、〔1〕~〔5〕のいずれか1つに記載の樹脂組成物から形成された層を含む、プリント配線板。 [9] A printed wiring board including an insulating layer and a conductor layer disposed on a surface of the insulating layer, wherein the insulating layer is the resin composition according to any one of [1] to [5] A printed wiring board comprising a layer formed from
本発明によれば、金属箔(特に、銅箔)密着性及び低誘電特性に優れるプリプレグ、金属箔張積層板、樹脂シート、プリント配線板等が得られる樹脂組成物、前記樹脂組成物を用いたプリプレグ、金属箔張積層板、樹脂シート、プリント配線板を提供することができる。また、本発明の樹脂組成物を用いることにより高性能なプリント配線板を実現することができ、その工業的な実用性は極めて高いものである。 According to the present invention, a resin composition for obtaining a prepreg, a metal foil-clad laminate, a resin sheet, a printed wiring board and the like excellent in adhesion and low dielectric properties of metal foil (particularly copper foil), and the resin composition are used. Prepregs, metal foil-clad laminates, resin sheets, and printed wiring boards can be provided. Moreover, a high-performance printed wiring board can be realized by using the resin composition of the present invention, and its industrial practicality is extremely high.
以下、本発明の実施の形態について説明する。なお、以下の実施の形態は、本発明を説明するための例示であり、本発明はその実施の形態のみに限定されない。 Hereinafter, embodiments of the present invention will be described. In addition, the following embodiment is an illustration for demonstrating this invention, and this invention is not limited only to the embodiment.
本発明の実施形態(以下、「本実施形態」ともいう)に係る樹脂組成物は、ニトリル基、エポキシ基、アリル基、ビニル基、カルボキシ基、アルコキシシリル基、アクリル基、メタクリル基、フェニル基及びフェノール系水酸基からなる群より選ばれる少なくとも1種の官能基を含む熱可塑性重合物(A)並びにマレイミド化合物(B)及び/又はシアン酸エステル化合物(C)を含む樹脂組成物であって、式(i)で表される官能基当量比が0.005~0.2であることを特徴とする。 A resin composition according to an embodiment of the present invention (hereinafter, also referred to as “this embodiment”) includes a nitrile group, an epoxy group, an allyl group, a vinyl group, a carboxy group, an alkoxysilyl group, an acrylic group, a methacrylic group, and a phenyl group. And a resin composition containing a thermoplastic polymer (A) containing at least one functional group selected from the group consisting of phenolic hydroxyl groups and a maleimide compound (B) and / or a cyanate ester compound (C), The functional group equivalent ratio represented by formula (i) is 0.005 to 0.2.
本実施形態に係る樹脂組成物によれば、金属箔(特に、銅箔)密着性及び低誘電特性(低誘電正接性)に優れる硬化物を形成することができる。このような効果が得られる理由としては、限定されないが、次の理由によるものであると推測される。すなわち、樹脂組成物が熱可塑性重合物(A)を含むことにより、得られる硬化物に対して適度な柔軟性を付与でき、その結果、金属箔(特に、銅箔)密着性を向上させることができる。また、熱可塑性重合物(A)が有する上述した官能基は極性官能基であり、熱可塑性重合物(A)がこのような官能基を有することにより、マレイミド化合物(B)やシアン酸エステル化合物(C)との相溶性も向上させることができる。そして、樹脂組成物が、前記官能基を有する熱可塑性重合物(A)並びにマレイミド化合物(B)及び/又はシアン酸エステル化合物(C)を、式(i)で表される官能基当量比が0.005~0.2の割合で含むことにより、熱可塑性重合物(A)と、マレイミド化合物(B)やシアン酸エステル化合物(C)との相溶性を特に優れたものとすることができると推測され、その結果、得られる硬化物の誘電正接が低くなり、優れた低誘電特性が得られたと推測される。 According to the resin composition according to the present embodiment, a cured product excellent in metal foil (particularly copper foil) adhesion and low dielectric property (low dielectric loss tangent) can be formed. The reason why such an effect can be obtained is not limited, but is presumed to be due to the following reason. That is, by including a thermoplastic polymer (A) in the resin composition, it is possible to impart appropriate flexibility to the resulting cured product, and as a result, improve the adhesion of metal foil (particularly copper foil). Can do. Further, the above-mentioned functional group of the thermoplastic polymer (A) is a polar functional group, and the maleic compound (B) or cyanate ester compound is obtained when the thermoplastic polymer (A) has such a functional group. Compatibility with (C) can also be improved. The resin composition has the functional group equivalent ratio represented by the formula (i) for the thermoplastic polymer (A) and maleimide compound (B) and / or cyanate ester compound (C) having the functional group. By including in a proportion of 0.005 to 0.2, the compatibility between the thermoplastic polymer (A) and the maleimide compound (B) or cyanate ester compound (C) can be made particularly excellent. As a result, the dielectric loss tangent of the obtained cured product is lowered, and it is presumed that excellent low dielectric properties were obtained.
本実施形態で使用する熱可塑性重合物(A)は熱可塑性を有する化合物であって、ニトリル基、エポキシ基、アリル基、ビニル基、カルボキシ基、アルコキシシリル基、アクリル基、メタクリル基、フェニル基及びフェノール系水酸基からなる群より選ばれる少なくとも1種の官能基を含む。熱可塑性重合物(A)は熱可塑性を有し、主鎖の末端又側鎖にニトリル基、エポキシ基、アリル基、ビニル基、カルボキシ基、アルコキシシリル基、アクリル基、メタクリル基、フェニル基及びフェノール系水酸基からなる群より選ばれる少なくとも1種の官能基を含むオリゴマー又はポリマーであることが好ましい。このような化合物を用いることにより、樹脂組成物から得られる硬化物の金属箔(特に、銅箔)への密着性を優れたものとすることができる。 The thermoplastic polymer (A) used in this embodiment is a thermoplastic compound, and is a nitrile group, epoxy group, allyl group, vinyl group, carboxy group, alkoxysilyl group, acrylic group, methacryl group, phenyl group. And at least one functional group selected from the group consisting of phenolic hydroxyl groups. The thermoplastic polymer (A) has thermoplasticity, and has a nitrile group, an epoxy group, an allyl group, a vinyl group, a carboxy group, an alkoxysilyl group, an acrylic group, a methacrylic group, a phenyl group at the end or side chain of the main chain. An oligomer or polymer containing at least one functional group selected from the group consisting of phenolic hydroxyl groups is preferred. By using such a compound, the adhesiveness of the hardened | cured material obtained from a resin composition to metal foil (especially copper foil) can be made excellent.
本実施形態で使用する熱可塑性重合物(A)が有する官能基のうち、ニトリル基及びビニル基が好ましく、特にニトリル基を含むものがより好適に使用することができる。 Among the functional groups possessed by the thermoplastic polymer (A) used in this embodiment, nitrile groups and vinyl groups are preferred, and those containing nitrile groups can be more suitably used.
本実施形態で使用する熱可塑性重合体(A)は、ゴムであることが好ましい。ゴムとは、弾性体であって、高分子の化合物(例えば、数平均分子量が1000以上、さらには数平均分子量が2000以上)のものをいう。
本実施形態で使用する熱可塑性重合体(A)の具体例としては、例えば、アクリロニトリルブタジエンゴム、スチレンブタジエンゴム、イソプレンゴム、ブタジエンゴム、クロロプレンゴム、エチレンプロピレンゴムなどが挙げられ、中でもアクリロニトリルブタジエンゴム、スチレンブタジエンゴムが好ましい。
熱可塑性重合体(A)は、市販のものを使用してもよい。例えば、アクリロニトリルブタジエンゴムとしては、JSR(株)製、N220S(官能基当量122g/eq)などを好適に使用できる。スチレンブタジエンゴムとしては、(株)クラレ製、L-SBR820(官能基当量154g/eq),L-SBR841(官能基当量179g/eq)などを好適に使用できる。これらを含有する樹脂組成物の硬化物は、金属箔(特に、銅箔)密着性が向上する効果がある。
また、本実施形態で使用する熱可塑性重合体(A)の一実施形態として、シリコーン系ゴムを含まない形態が例示される。
The thermoplastic polymer (A) used in the present embodiment is preferably rubber. The rubber is an elastic body and is a high molecular compound (for example, the number average molecular weight is 1000 or more, and the number average molecular weight is 2000 or more).
Specific examples of the thermoplastic polymer (A) used in the present embodiment include, for example, acrylonitrile butadiene rubber, styrene butadiene rubber, isoprene rubber, butadiene rubber, chloroprene rubber, ethylene propylene rubber and the like, and among them, acrylonitrile butadiene rubber. Styrene butadiene rubber is preferred.
A commercially available thermoplastic polymer (A) may be used. For example, as the acrylonitrile butadiene rubber, JSR Co., Ltd. product, N220S (functional group equivalent 122 g / eq), etc. can be used conveniently. As the styrene butadiene rubber, L-SBR820 (functional group equivalent: 154 g / eq), L-SBR841 (functional group equivalent: 179 g / eq) manufactured by Kuraray Co., Ltd. can be preferably used. Hardened | cured material of the resin composition containing these has an effect which metal foil (especially copper foil) adhesiveness improves.
Moreover, the form which does not contain silicone type rubber is illustrated as one Embodiment of the thermoplastic polymer (A) used by this embodiment.
本実施形態で使用する熱可塑性重合物(A)の官能基当量(g/eq)は、その化合物の数平均分子量をその化合物が有する官能基数(ニトリル基、エポキシ基、アリル基、ビニル基、カルボキシ基、アルコキシシリル基、アクリル基、メタクリル基、フェニル基及びフェノール系水酸基の総数)で除した数字で表される。熱可塑性重合物(A)を2種以上含む場合、各化合物の官能基当量に、それぞれの化合物の質量含有率を乗じ、その和を官能基当量とする。以下、マレイミド化合物(B)及びシアン酸エステル化合物(C)の官能基当量についても同様に考える。
熱可塑性重合物(A)の官能基当量の下限値は、100g/eq以上であることが好ましく、110g/eq以上であることがより好ましい。熱可塑性重合物(A)の官能基当量の上限値は、200g/eq以下であることが好ましく、190g/eq以下であることがより好ましい。
本実施形態で使用する熱可塑性重合物(A)の数平均分子量は、例えば、1000~200000である。
The functional group equivalent (g / eq) of the thermoplastic polymer (A) used in this embodiment is the number of functional groups of the compound (nitrile group, epoxy group, allyl group, vinyl group, The total number of carboxy group, alkoxysilyl group, acrylic group, methacryl group, phenyl group and phenolic hydroxyl group). When two or more kinds of thermoplastic polymers (A) are included, the functional group equivalent of each compound is multiplied by the mass content of each compound, and the sum is taken as the functional group equivalent. Hereinafter, the functional group equivalents of the maleimide compound (B) and the cyanate ester compound (C) are considered in the same manner.
The lower limit value of the functional group equivalent of the thermoplastic polymer (A) is preferably 100 g / eq or more, and more preferably 110 g / eq or more. The upper limit value of the functional group equivalent of the thermoplastic polymer (A) is preferably 200 g / eq or less, and more preferably 190 g / eq or less.
The number average molecular weight of the thermoplastic polymer (A) used in the present embodiment is, for example, 1,000 to 200,000.
本実施形態に係る樹脂組成物における熱可塑性重合物(A)の含有量は、所望する特性に応じて適宜設定することができ、特に限定されないが、樹脂組成物中の樹脂固形分100質量部のうち1~50質量部が好ましい。前記熱可塑性重合物(A)の含有量が1~50質量部の範囲である場合、金属(銅箔)密着性に優れる樹脂組成物が得られる。前記熱可塑性重合物(A)の含有量の下限値は、3質量部以上であることが好ましく、5質量部以上であることがより好ましく、8質量部以上であることがさらに好ましい。前記熱可塑性重合物(A)の含有量の上限値は、80質量部以下であることが好ましく、60質量部以下であることがより好ましく、40質量部以下であることがさらに好ましく、20質量部以下であることが一層好ましく、15質量部以下であってもよい。熱可塑性重合物(A)は1種のみ含んでいても、2種以上含んでいてもよい。2種以上含む場合、合計量が前記範囲となることが好ましい。
ここで、「樹脂組成物中の樹脂固形分」とは、特に断りのない限り、樹脂組成物における溶剤及び充填材(D)を除いた成分をいい、樹脂固形分100質量部とは、樹脂組成物における溶剤及び充填材(D)を除いた成分の合計が100質量部であることをいうものとする。
The content of the thermoplastic polymer (A) in the resin composition according to the present embodiment can be appropriately set according to desired properties, and is not particularly limited, but is 100 parts by mass of resin solids in the resin composition. Of these, 1 to 50 parts by mass is preferred. When the content of the thermoplastic polymer (A) is in the range of 1 to 50 parts by mass, a resin composition having excellent metal (copper foil) adhesion can be obtained. The lower limit of the content of the thermoplastic polymer (A) is preferably 3 parts by mass or more, more preferably 5 parts by mass or more, and further preferably 8 parts by mass or more. The upper limit of the content of the thermoplastic polymer (A) is preferably 80 parts by mass or less, more preferably 60 parts by mass or less, further preferably 40 parts by mass or less, and 20 parts by mass. More preferably, it is 15 parts by mass or less. The thermoplastic polymer (A) may contain only one type or two or more types. When 2 or more types are included, the total amount is preferably within the above range.
Here, unless otherwise specified, the “resin solid content in the resin composition” refers to a component excluding the solvent and the filler (D) in the resin composition, and the resin solid content of 100 parts by mass refers to the resin. The total of the components excluding the solvent and filler (D) in the composition is 100 parts by mass.
本実施形態に係る樹脂組成物においては、マレイミド化合物(B)、シアン酸エステル化合物(C)はどちらか一方を含有すればよいが、その両方を含むことが耐熱性の観点から好ましい。 In the resin composition according to the present embodiment, the maleimide compound (B) and the cyanate ester compound (C) may contain either one, but it is preferable from the viewpoint of heat resistance to contain both of them.
本実施形態で使用するマレイミド化合物(B)としては、特に限定はなく公知のものが使用できる。マレイミド化合物(B)を用いることにより樹脂組成物を硬化した硬化物の耐熱性を向上させることができる。
マレイミド化合物(B)の具体例としては、N-フェニルマレイミド、N-ヒドロキシフェニルマレイミド、ビス(4-マレイミドフェニル)メタン、2,2-ビス{4-(4-マレイミドフェノキシ)-フェニル}プロパン、4,4’-ジフェニルメタンビスマレイミド、ビス(3,5-ジメチル-4-マレイミドフェニル)メタン、ビス(3,5-ジエチル-4-マレイミドフェニル)メタン、フェニルメタンマレイミド、o-フェニレンビスマレイミド、m-フェニレンビスマレイミド、p-フェニレンビスマレイミド、o-フェニレンビスシトラコンイミド、m-フェニレンビスシトラコンイミド、p-フェニレンビスシトラコンイミド、2,2-ビス(4-(4-マレイミドフェノキシ)-フェニル)プロパン、3,3’-ジメチル-5,5’-ジエチル-4,4’-ジフェニルメタンビスマレイミド、4-メチル-1,3-フェニレンビスマレイミド、1,6-ビスマレイミド-(2,2,4-トリメチル)ヘキサン、4,4’-ジフェニルエーテルビスマレイミド、4,4’-ジフェニルスルフォンビスマレイミド、1,3-ビス(3-マレイミドフェノキシ)ベンゼン、1,3-ビス(4-マレイミドフェノキシ)ベンゼン、4,4’-ジフェニルメタンビスシトラコンイミド、2,2-ビス[4-(4-シトラコンイミドフェノキシ)フェニル]プロパン、ビス(3,5-ジメチル-4-シトラコンイミドフェニル)メタン、ビス(3-エチル-5-メチル-4-シトラコンイミドフェニル)メタン、ビス(3,5-ジエチル-4-シトラコンイミドフェニル)メタン、前記式(1)で表されるマレイミド化合物、前記式(2)で表されるマレイミド化合物、及び前記式(3)で表されるマレイミド化合物などが挙げられる。これらのマレイミド化合物は、1種もしくは2種以上を適宜混合して使用することも可能である。またマレイミド化合物のプレポリマー、もしくはマレイミド化合物とアミン化合物のプレポリマーなども使用可能である。マレイミド化合物(B)としては、市販品を用いてもよい。
As a maleimide compound (B) used by this embodiment, there is no limitation in particular and a well-known thing can be used. By using the maleimide compound (B), the heat resistance of the cured product obtained by curing the resin composition can be improved.
Specific examples of the maleimide compound (B) include N-phenylmaleimide, N-hydroxyphenylmaleimide, bis (4-maleimidophenyl) methane, 2,2-bis {4- (4-maleimidophenoxy) -phenyl} propane, 4,4′-diphenylmethane bismaleimide, bis (3,5-dimethyl-4-maleimidophenyl) methane, bis (3,5-diethyl-4-maleimidophenyl) methane, phenylmethanemaleimide, o-phenylenebismaleimide, m -Phenylene bismaleimide, p-phenylene bismaleimide, o-phenylene biscitraconimide, m-phenylene biscitraconimide, p-phenylene biscitraconimide, 2,2-bis (4- (4-maleimidophenoxy) -phenyl) propane 3,3'-dimethyl 5,5′-diethyl-4,4′-diphenylmethane bismaleimide, 4-methyl-1,3-phenylene bismaleimide, 1,6-bismaleimide- (2,2,4-trimethyl) hexane, 4,4 ′ -Diphenyl ether bismaleimide, 4,4'-diphenylsulfone bismaleimide, 1,3-bis (3-maleimidophenoxy) benzene, 1,3-bis (4-maleimidophenoxy) benzene, 4,4'-diphenylmethane biscitraconimide 2,2-bis [4- (4-citraconimidophenoxy) phenyl] propane, bis (3,5-dimethyl-4-citraconimidophenyl) methane, bis (3-ethyl-5-methyl-4-citraconimide) Phenyl) methane, bis (3,5-diethyl-4-citraconimidophenyl) methane, front Maleimide compound represented by the formula (1), the formula (2) maleimide compound represented by, and maleimide compounds represented by the formula (3). These maleimide compounds may be used alone or in combination of two or more. Also, a prepolymer of a maleimide compound or a prepolymer of a maleimide compound and an amine compound can be used. A commercially available product may be used as the maleimide compound (B).
マレイミド化合物(B)の官能基当量(マレイミド基当量)の下限値は、150g/eq以上であることが好ましく、160g/eq以上であることがより好ましい。マレイミド化合物(B)の官能基当量の上限値は、240g/eq以下であることが好ましく、230g/eq以下であることがより好ましい。 The lower limit of the functional group equivalent (maleimide group equivalent) of the maleimide compound (B) is preferably 150 g / eq or more, and more preferably 160 g / eq or more. The upper limit value of the functional group equivalent of the maleimide compound (B) is preferably 240 g / eq or less, and more preferably 230 g / eq or less.
本実施形態に係る樹脂組成物におけるマレイミド化合物(B)の含有量は、所望する特性に応じて適宜設定することができ、特に限定されないが、樹脂組成物中の樹脂固形分を100質量部とした場合、1~93質量部であることが好ましい。前記マレイミド化合物(B)の含有量の下限値は、10質量部以上であることが好ましく、15質量部以上であることがより好ましく、20質量部以上であることがさらに好ましい。前記マレイミド化合物(B)の含有量の上限値は、90質量部以下であることが好ましく、40質量部以下であってもよく、35質量部以下であってもよい。マレイミド化合物(B)は1種のみ含んでいてもよく、2種以上含んでいてもよい。2種以上含む場合、合計量が前記範囲となることが好ましい。
本実施形態で使用するマレイミド化合物(B)の数平均分子量は、例えば、200~10000である。
The content of the maleimide compound (B) in the resin composition according to the present embodiment can be appropriately set according to desired characteristics, and is not particularly limited, but the resin solid content in the resin composition is 100 parts by mass. In this case, the amount is preferably 1 to 93 parts by mass. The lower limit of the content of the maleimide compound (B) is preferably 10 parts by mass or more, more preferably 15 parts by mass or more, and further preferably 20 parts by mass or more. The upper limit of the content of the maleimide compound (B) is preferably 90 parts by mass or less, may be 40 parts by mass or less, and may be 35 parts by mass or less. Maleimide compound (B) may contain only 1 type and may contain 2 or more types. When 2 or more types are included, the total amount is preferably within the above range.
The number average molecular weight of the maleimide compound (B) used in the present embodiment is, for example, 200 to 10,000.
本実施形態で使用するシアン酸エステル化合物(C)は、シアナト基(シアン酸エステル基)が少なくとも1個置換された芳香族部分を分子内に有する樹脂であれば特に限定されない。 The cyanate ester compound (C) used in the present embodiment is not particularly limited as long as it is a resin having in its molecule an aromatic moiety substituted with at least one cyanate group (cyanate ester group).
シアン酸エステル化合物(C)としては、例えば式(4)で表されるものが挙げられる。
式(4)のRaにおけるアルキル基は、鎖状構造(直鎖状構造又は分岐状構造)、環状構造(シクロアルキル基等)どちらを有していてもよい。
また、式(4)におけるアルキル基及びRaにおけるアリール基中の水素原子は、フッ素原子、塩素原子等のハロゲン原子、メトキシ基、フェノキシ基等のアルコキシ基、シアノ基等で置換されていてもよい。
アルキル基の具体例としては、メチル基、エチル基、プロピル基、イソプロピル基、n-ブチル基、イソブチル基、tert-ブチル基、n-ペンチル基、1-エチルプロピル基、2,2-ジメチルプロピル基、シクロペンチル基、ヘキシル基、シクロヘキシル基、トリフルオロメチル基等が挙げられる。
アリール基の具体例としては、フェニル基、キシリル基、メシチル基、ナフチル基、フェノキシフェニル基、エチルフェニル基、o-,m-又はp-フルオロフェニル基、ジクロロフェニル基、ジシアノフェニル基、トリフルオロフェニル基、メトキシフェニル基、o-,m-又はp-トリル基等が挙げられる。
アルコキシ基の具体例としては、メトキシ基、エトキシ基、プロポキシ基、イソプロポキシ基、n-ブトキシ基、イソブトキシ基、tert-ブトキシ基等が挙げられる。
式(4)のZにおける2価の有機基の具体例としては、メチレン基、エチレン基、トリメチレン基、シクロペンチレン基、シクロヘキシレン基、トリメチルシクロヘキシレン基、ビフェニルイルメチレン基、ジメチルメチレン-フェニレン-ジメチルメチレン基、フルオレンジイル基、フタリドジイル基等が挙げられる。前記2価の有機基中の水素原子は、フッ素原子、塩素原子等のハロゲン原子、メトキシ基、フェノキシ基等のアルコキシ基、シアノ基等で置換されていてもよい。
式(4)のZにおける窒素数1~10の2価の有機基としては、イミノ基、ポリイミド基等が挙げられる。
The alkyl group in Ra of Formula (4) may have either a chain structure (straight chain structure or branched structure) or a cyclic structure (cycloalkyl group or the like).
Moreover, the hydrogen atom in the alkyl group in Formula (4) and the aryl group in Ra may be substituted with a halogen atom such as a fluorine atom or a chlorine atom, an alkoxy group such as a methoxy group or a phenoxy group, a cyano group, or the like. .
Specific examples of the alkyl group include methyl group, ethyl group, propyl group, isopropyl group, n-butyl group, isobutyl group, tert-butyl group, n-pentyl group, 1-ethylpropyl group, 2,2-dimethylpropyl group. Group, cyclopentyl group, hexyl group, cyclohexyl group, trifluoromethyl group and the like.
Specific examples of the aryl group include phenyl group, xylyl group, mesityl group, naphthyl group, phenoxyphenyl group, ethylphenyl group, o-, m- or p-fluorophenyl group, dichlorophenyl group, dicyanophenyl group, trifluorophenyl. Group, methoxyphenyl group, o-, m- or p-tolyl group.
Specific examples of the alkoxy group include methoxy group, ethoxy group, propoxy group, isopropoxy group, n-butoxy group, isobutoxy group, tert-butoxy group and the like.
Specific examples of the divalent organic group in Z in the formula (4) include a methylene group, an ethylene group, a trimethylene group, a cyclopentylene group, a cyclohexylene group, a trimethylcyclohexylene group, a biphenylylmethylene group, and dimethylmethylene-phenylene. -Dimethylmethylene group, fluorenediyl group, phthalidodiyl group and the like. The hydrogen atom in the divalent organic group may be substituted with a halogen atom such as a fluorine atom or a chlorine atom, an alkoxy group such as a methoxy group or a phenoxy group, a cyano group, or the like.
Examples of the divalent organic group having 1 to 10 nitrogen atoms in Z of formula (4) include an imino group and a polyimide group.
また、式(4)のZとしては、下記式(5)又は下記式(6)で表される構造であるものが挙げられる。
さらに、式(4)中のZとしては、下記式で表される2価の基が挙げられる。
式(5)のAr2及び式(6)のAr3の具体例としては、1,4-フェニレン基、1,3-フェニレン基、4,4’-ビフェニレン基、2,4’-ビフェニレン基、2,2’-ビフェニレン基、2,3’-ビフェニレン基、3,3’-ビフェニレン基、3,4’-ビフェニレン基、2,6-ナフチレン基、1,5-ナフチレン基、1,6-ナフチレン基、1,8-ナフチレン基、1,3-ナフチレン基、1,4-ナフチレン基等が挙げられる。
式(5)のRb~Rg及び式(6)のRi、Rjにおけるアルキル基及びアリール基は式(4)で記載したものと同様である。
Furthermore, as Z in Formula (4), the bivalent group represented by a following formula is mentioned.
Specific examples of Ar 2 in Formula (5) and Ar 3 in Formula (6) include 1,4-phenylene group, 1,3-phenylene group, 4,4′-biphenylene group, and 2,4′-biphenylene group. 2,2′-biphenylene group, 2,3′-biphenylene group, 3,3′-biphenylene group, 3,4′-biphenylene group, 2,6-naphthylene group, 1,5-naphthylene group, 1,6 -Naphthylene group, 1,8-naphthylene group, 1,3-naphthylene group, 1,4-naphthylene group and the like.
The alkyl group and aryl group in Rb to Rg of formula (5) and Ri and Rj of formula (6) are the same as those described in formula (4).
式(4)で表されるシアン酸エステル化合物としては、例えば、フェノールノボラック型シアン酸エステル化合物、ビフェニルアラルキル型シアン酸エステル化合物、ビスフェノールA型シアン酸エステル化合物、ジアリルビスフェノールA型シアン酸エステル化合物、ビスフェノールE型シアン酸エステル化合物、ビスフェノールF型シアン酸エステル化合物、ビスフェノールM型シアン酸エステル化合物、ナフトールアラルキル型シアン酸エステル化合物、ナフチレンエーテル型シアン酸エステル化合物、キシレン樹脂型シアン酸エステル化合物、トリスフェノールメタン型シアン酸及びアダマンタン骨格型シアン酸エステル化合物などが挙げられる。 Examples of the cyanate ester compound represented by the formula (4) include a phenol novolac cyanate ester compound, a biphenyl aralkyl cyanate ester compound, a bisphenol A type cyanate ester compound, a diallyl bisphenol A type cyanate ester compound, Bisphenol E type cyanate ester compound, bisphenol F type cyanate ester compound, bisphenol M type cyanate ester compound, naphthol aralkyl type cyanate ester compound, naphthylene ether type cyanate ester compound, xylene resin type cyanate ester compound, Tris Examples thereof include phenolmethane type cyanic acid and adamantane skeleton type cyanate ester compounds.
式(4)で表されるシアン酸エステル化合物の具体例としては、シアナトベンゼン、1-シアナト-2-,1-シアナト-3-,又は1-シアナト-4-メチルベンゼン、1-シアナト-2-,1-シアナト-3-,又は1-シアナト-4-メトキシベンゼン、1-シアナト-2,3-,1-シアナト-2,4-,1-シアナト-2,5-,1-シアナト-2,6-,1-シアナト-3,4-又は1-シアナト-3,5-ジメチルベンゼン、シアナトエチルベンゼン、シアナトブチルベンゼン、シアナトオクチルベンゼン、シアナトノニルベンゼン、2-(4-シアナフェニル)-2-フェニルプロパン(4-α-クミルフェノールのシアネート)、1-シアナト-4-シクロヘキシルベンゼン、1-シアナト-4-ビニルベンゼン、1-シアナト-2-又は1-シアナト-3-クロロベンゼン、1-シアナト-2,6-ジクロロベンゼン、1-シアナト-2-メチル-3-クロロベンゼン、シアナトニトロベンゼン、1-シアナト-4-ニトロ-2-エチルベンゼン、1-シアナト-2-メトキシ-4-アリルベンゼン(オイゲノールのシアネート)、メチル(4-シアナトフェニル)スルフィド、1-シアナト-3-トリフルオロメチルベンゼン、4-シアナトビフェニル、1-シアナト-2-又は1-シアナト-4-アセチルベンゼン、4-シアナトベンズアルデヒド、4-シアナト安息香酸メチルエステル、4-シアナト安息香酸フェニルエステル、1-シアナト-4-アセトアミノベンゼン、4-シアナトベンゾフェノン、1-シアナト-2,6-ジ-tert-ブチルベンゼン、1,2-ジシアナトベンゼン、1,3-ジシアナトベンゼン、1,4-ジシアナトベンゼン、1,4-ジシアナト-2-tert-ブチルベンゼン、1,4-ジシアナト-2,4-ジメチルベンゼン、1,4-ジシアナト-2,3,4-ジメチルベンゼン、1,3-ジシアナト-2,4,6-トリメチルベンゼン、1,3-ジシアナト-5-メチルベンゼン、1-シアナト又は2-シアナトナフタレン、1-シアナト4-メトキシナフタレン、2-シアナト-6-メチルナフタレン、2-シアナト-7-メトキシナフタレン、2,2’-ジシアナト-1,1’-ビナフチル、1,3-,1,4-,1,5-,1,6-,1,7-,2,3-,2,6-又は2,7-ジシアナトシナフタレン、2,2’-又は4,4’-ジシアナトビフェニル、4,4’-ジシアナトオクタフルオロビフェニル、2,4’-又は4,4’-ジシアナトジフェニルメタン、ビス(4-シアナト-3,5-ジメチルフェニル)メタン、1,1-ビス(4-シアナトフェニル)エタン、1,1-ビス(4-シアナトフェニル)プロパン、2,2-ビス(4-シアナトフェニル)プロパン、2,2-ビス(3-アリル-4-シアナトフェニル)プロパン、2,2-ビス(4-シアナト-3-メチルフェニル)プロパン、2,2-ビス(2-シアナト-5-ビフェニルイル)プロパン、2,2-ビス(4-シアナトフェニル)ヘキサフルオロプロパン、2,2-ビス(4-シアナト-3,5-ジメチルフェニル)プロパン、1,1-ビス(4-シアナトフェニル)ブタン、1,1-ビス(4-シアナトフェニル)イソブタン、1,1-ビス(4-シアナトフェニル)ペンタン、1,1-ビス(4-シアナトフェニル)-3-メチルブタン、1,1-ビス(4-シアナトフェニル)-2-メチルブタン、1,1-ビス(4-シアナトフェニル)-2,2-ジメチルプロパン、2,2-ビス(4-シアナトフェニル)ブタン、2,2-ビス(4-シアナトフェニル)ペンタン、2,2-ビス(4-シアナトフェニル)ヘキサン、2,2-ビス(4-シアナトフェニル)-3-メチルブタン、2,2-ビス(4-シアナトフェニル)-4-メチルペンタン、2,2-ビス(4-シアナトフェニル)-3,3-ジメチルブタン、3,3-ビス(4-シアナトフェニル)ヘキサン、3,3-ビス(4-シアナトフェニル)ヘプタン、3,3-ビス(4-シアナトフェニル)オクタン、3,3-ビス(4-シアナトフェニル)-2-メチルペンタン、3,3-ビス(4-シアナトフェニル)-2-メチルヘキサン、3,3-ビス(4-シアナトフェニル)-2,2-ジメチルペンタン、4,4-ビス(4-シアナトフェニル)-3-メチルヘプタン、3,3-ビス(4-シアナトフェニル)-2-メチルヘプタン、3,3-ビス(4-シアナトフェニル)-2,2-ジメチルヘキサン、3,3-ビス(4-シアナトフェニル)-2,4-ジメチルヘキサン、3,3-ビス(4-シアナトフェニル)-2,2,4-トリメチルペンタン、2,2-ビス(4-シアナトフェニル)-1,1,1,3,3,3-ヘキサフルオロプロパン、ビス(4-シアナトフェニル)フェニルメタン、1,1-ビス(4-シアナトフェニル)-1-フェニルエタン、ビス(4-シアナトフェニル)ビフェニルメタン、1,1-ビス(4-シアナトフェニル)シクロペンタン、1,1-ビス(4-シアナトフェニル)シクロヘキサン、2,2-ビス(4-シアナト-3-イソプロピルフェニル)プロパン、1,1-ビス(3-シクロヘキシル-4-シアナトフェニル)シクロヘキサン、ビス(4-シアナトフェニル)ジフェニルメタン、ビス(4-シアナトフェニル)-2,2-ジクロロエチレン、1,3-ビス[2-(4-シアナトフェニル)-2-プロピル]ベンゼン、1,4-ビス[2-(4-シアナトフェニル)-2-プロピル]ベンゼン、1,1-ビス(4-シアナトフェニル)-3,3,5-トリメチルシクロヘキサン、4-[ビス(4-シアナトフェニル)メチル]ビフェニル、4,4-ジシアナトベンゾフェノン、1,3-ビス(4-シアナトフェニル)-2-プロペン-1-オン、ビス(4-シアナトフェニル)エーテル、ビス(4-シアナトフェニル)スルフィド、ビス(4-シアナトフェニル)スルホン、4-シアナト安息香酸-4-シアナトフェニルエステル(4-シアナトフェニル-4-シアナトベンゾエート)、ビス-(4-シアナトフェニル)カーボネート、1,3-ビス(4-シアナトフェニル)アダマンタン、1,3-ビス(4-シアナトフェニル)-5,7-ジメチルアダマンタン、3,3-ビス(4-シアナトフェニル)イソベンゾフラン-1(3H)-オン(フェノールフタレインのシアネート)、3,3-ビス(4-シアナト-3-メチルフェニル)イソベンゾフラン-1(3H)-オン(o-クレゾールフタレインのシアネート)、9,9-ビス(4-シアナトフェニル)フルオレン、9,9-ビス(4-シアナト-3-メチルフェニル)フルオレン、9,9-ビス(2-シアナト-5-ビフェニルイル)フルオレン、トリス(4-シアナトフェニル)メタン、1,1,1-トリス(4-シアナトフェニル)エタン、1,1,3-トリス(4-シアナトフェニル)プロパン、α,α,α’-トリス(4-シアナトフェニル)-1-エチル-4-イソプロピルベンゼン、1,1,2,2-テトラキス(4-シアナトフェニル)エタン、テトラキス(4-シアナトフェニル)メタン、2,4,6-トリス(N-メチル-4-シアナトアニリノ)-1,3,5-トリアジン、2,4-ビス(N-メチル-4-シアナトアニリノ)-6-(N-メチルアニリノ)-1,3,5-トリアジン、ビス(N-4-シアナト-2-メチルフェニル)-4,4’-オキシジフタルイミド、ビス(N-3-シアナト-4-メチルフェニル)-4,4’-オキシジフタルイミド、ビス(N-4-シアナトフェニル)-4,4’-オキシジフタルイミド、ビス(N-4-シアナト-2-メチルフェニル)-4,4’-(ヘキサフルオロイソプロピリデン)ジフタルイミド、トリス(3,5-ジメチル-4-シアナトベンジル)イソシアヌレート、2-フェニル-3,3-ビス(4-シアナトフェニル)フタルイミジン、2-(4-メチルフェニル)-3,3-ビス(4-シアナトフェニル)フタルイミジン、2-フェニル-3,3-ビス(4-シアナト-3-メチルフェニル)フタルイミジン、1-メチル-3,3-ビス(4-シアナトフェニル)インドリン-2-オン、2-フェニル-3,3-ビス(4-シアナトフェニル)インドリン-2-オン、フェノールノボラック樹脂やクレゾールノボラック樹脂(公知の方法により、フェノール、アルキル置換フェノール又はハロゲン置換フェノールと、ホルマリンやパラホルムアルデヒドなどのホルムアルデヒド化合物を、酸性溶液中で反応させたもの)、トリスフェノールノボラック樹脂(ヒドロキシベンズアルデヒドとフェノールとを酸性触媒の存在下に反応させたもの)、フルオレンノボラック樹脂(フルオレノン化合物と9,9-ビス(ヒドロキシアリール)フルオレン類とを酸性触媒の存在下に反応させたもの)、フェノールアラルキル樹脂、クレゾールアラルキル樹脂、ナフトールアラルキル樹脂やビフェニルアラルキル樹脂(公知の方法により、Ar4-(CH2Y)2で表されるようなビスハロゲノメチル化合物とフェノール化合物とを酸性触媒若しくは無触媒で反応させたもの、Ar4-(CH2OR)2で表されるようなビス(アルコキシメチル)化合物やAr4-(CH2OH)2で表されるようなビス(ヒドロキシメチル)化合物とフェノール化合物を酸性触媒の存在下に反応させたもの、又は、芳香族アルデヒド化合物、アラルキル化合物、フェノール化合物とを重縮合させたもの)、フェノール変性キシレンホルムアルデヒド樹脂(公知の方法により、キシレンホルムアルデヒド樹脂とフェノール化合物を酸性触媒の存在下に反応させたもの)、変性ナフタレンホルムアルデヒド樹脂(公知の方法により、ナフタレンホルムアルデヒド樹脂とヒドロキシ置換芳香族化合物を酸性触媒の存在下に反応させたもの)、フェノール変性ジシクロペンタジエン樹脂、ポリナフチレンエーテル構造を有するフェノール樹脂(公知の方法により、フェノール性ヒドロキシ基を1分子中に2つ以上有する多価ヒドロキシナフタレン化合物を、塩基性触媒の存在下に脱水縮合させたもの)等のフェノール樹脂を上述と同様の方法によりシアン酸エステル化したもの等が挙げられるが、特に制限されるものではない。これらのシアン酸エステル化合物は1種又は2種以上混合して用いることができる。 Specific examples of the cyanate ester compound represented by the formula (4) include cyanatobenzene, 1-cyanato-2-, 1-cyanato-3-, 1-cyanato-4-methylbenzene, 1-cyanato- 2-, 1-Cyanato-3-, or 1-cyanato-4-methoxybenzene, 1-cyanato-2,3-, 1-cyanato-2,4-, 1-cyanato-2,5-, 1-cyanato -2,6-, 1-cyanato-3,4- or 1-cyanato-3,5-dimethylbenzene, cyanatoethylbenzene, cyanatobutylbenzene, cyanatooctylbenzene, cyanatononylbenzene, 2- (4- Cianaphenyl) -2-phenylpropane (cyanate of 4-α-cumylphenol), 1-cyanato-4-cyclohexylbenzene, 1-cyanato-4-vinylbenzene, 1-cyanate Nato-2- or 1-cyanato-3-chlorobenzene, 1-cyanato-2,6-dichlorobenzene, 1-cyanato-2-methyl-3-chlorobenzene, cyanatonitrobenzene, 1-cyanato-4-nitro-2- Ethylbenzene, 1-cyanato-2-methoxy-4-allylbenzene (eugenol cyanate), methyl (4-cyanatophenyl) sulfide, 1-cyanato-3-trifluoromethylbenzene, 4-cyanatobiphenyl, 1-cyanato -2- or 1-cyanato-4-acetylbenzene, 4-cyanatobenzaldehyde, 4-cyanatobenzoic acid methyl ester, 4-cyanatobenzoic acid phenyl ester, 1-cyanato-4-acetaminobenzene, 4-cyanatobenzophenone 1-cyanato-2,6-di-tert-butylbenzene , 1,2-dicyanatobenzene, 1,3-dicyanatobenzene, 1,4-dicyanatobenzene, 1,4-dicyanato-2-tert-butylbenzene, 1,4-dicyanato-2,4-dimethyl Benzene, 1,4-dicyanato-2,3,4-dimethylbenzene, 1,3-dicyanato-2,4,6-trimethylbenzene, 1,3-dicyanato-5-methylbenzene, 1-cyanato or 2-si Anatonaphthalene, 1-cyanato-4-methoxynaphthalene, 2-cyanato-6-methylnaphthalene, 2-cyanato-7-methoxynaphthalene, 2,2′-dicyanato-1,1′-binaphthyl, 1,3-, 1, 4-, 1,5-, 1,6-, 1,7-, 2,3-, 2,6- or 2,7-dicyanatosinaphthalene, 2,2'- or 4,4'-dicyanate Biphenyl 4,4′-dicyanatooctafluorobiphenyl, 2,4′- or 4,4′-dicyanatodiphenylmethane, bis (4-cyanato-3,5-dimethylphenyl) methane, 1,1-bis (4- Cyanatophenyl) ethane, 1,1-bis (4-cyanatophenyl) propane, 2,2-bis (4-cyanatophenyl) propane, 2,2-bis (3-allyl-4-cyanatophenyl) Propane, 2,2-bis (4-cyanato-3-methylphenyl) propane, 2,2-bis (2-cyanato-5-biphenylyl) propane, 2,2-bis (4-cyanatophenyl) hexafluoro Propane, 2,2-bis (4-cyanato-3,5-dimethylphenyl) propane, 1,1-bis (4-cyanatophenyl) butane, 1,1-bis (4-cyanatophenyl) iso Tan, 1,1-bis (4-cyanatophenyl) pentane, 1,1-bis (4-cyanatophenyl) -3-methylbutane, 1,1-bis (4-cyanatophenyl) -2-methylbutane, 1,1-bis (4-cyanatophenyl) -2,2-dimethylpropane, 2,2-bis (4-cyanatophenyl) butane, 2,2-bis (4-cyanatophenyl) pentane, 2, 2-bis (4-cyanatophenyl) hexane, 2,2-bis (4-cyanatophenyl) -3-methylbutane, 2,2-bis (4-cyanatophenyl) -4-methylpentane, 2,2 -Bis (4-cyanatophenyl) -3,3-dimethylbutane, 3,3-bis (4-cyanatophenyl) hexane, 3,3-bis (4-cyanatophenyl) heptane, 3,3-bis (4-cyanatophenyl ) Octane, 3,3-bis (4-cyanatophenyl) -2-methylpentane, 3,3-bis (4-cyanatophenyl) -2-methylhexane, 3,3-bis (4-cyanatophenyl) ) -2,2-dimethylpentane, 4,4-bis (4-cyanatophenyl) -3-methylheptane, 3,3-bis (4-cyanatophenyl) -2-methylheptane, 3,3-bis (4-cyanatophenyl) -2,2-dimethylhexane, 3,3-bis (4-cyanatophenyl) -2,4-dimethylhexane, 3,3-bis (4-cyanatophenyl) -2, 2,4-trimethylpentane, 2,2-bis (4-cyanatophenyl) -1,1,1,3,3,3-hexafluoropropane, bis (4-cyanatophenyl) phenylmethane, 1,1 -Bis (4-cyanatofe ) -1-phenylethane, bis (4-cyanatophenyl) biphenylmethane, 1,1-bis (4-cyanatophenyl) cyclopentane, 1,1-bis (4-cyanatophenyl) cyclohexane, 2, 2-bis (4-cyanato-3-isopropylphenyl) propane, 1,1-bis (3-cyclohexyl-4-cyanatophenyl) cyclohexane, bis (4-cyanatophenyl) diphenylmethane, bis (4-cyanatophenyl) ) -2,2-dichloroethylene, 1,3-bis [2- (4-cyanatophenyl) -2-propyl] benzene, 1,4-bis [2- (4-cyanatophenyl) -2-propyl] Benzene, 1,1-bis (4-cyanatophenyl) -3,3,5-trimethylcyclohexane, 4- [bis (4-cyanatophenyl) methyl ] Biphenyl, 4,4-dicyanatobenzophenone, 1,3-bis (4-cyanatophenyl) -2-propen-1-one, bis (4-cyanatophenyl) ether, bis (4-cyanatophenyl) Sulfide, bis (4-cyanatophenyl) sulfone, 4-cyanatobenzoic acid-4-cyanatophenyl ester (4-cyanatophenyl-4-cyanatobenzoate), bis- (4-cyanatophenyl) carbonate, 1 , 3-bis (4-cyanatophenyl) adamantane, 1,3-bis (4-cyanatophenyl) -5,7-dimethyladamantane, 3,3-bis (4-cyanatophenyl) isobenzofuran-1 ( 3H) -one (cyanate of phenolphthalein), 3,3-bis (4-cyanato-3-methylphenyl) isobenzofuran-1 (3H) -one (cyanate of o-cresolphthalein), 9,9-bis (4-cyanatophenyl) fluorene, 9,9-bis (4-cyanato-3-methylphenyl) fluorene, 9,9- Bis (2-cyanato-5-biphenylyl) fluorene, tris (4-cyanatophenyl) methane, 1,1,1-tris (4-cyanatophenyl) ethane, 1,1,3-tris (4-si Anatophenyl) propane, α, α, α′-tris (4-cyanatophenyl) -1-ethyl-4-isopropylbenzene, 1,1,2,2-tetrakis (4-cyanatophenyl) ethane, tetrakis ( 4-cyanatophenyl) methane, 2,4,6-tris (N-methyl-4-cyanatoanilino) -1,3,5-triazine, 2,4-bis (N-methyl-4-cyanatoani) Lino) -6- (N-methylanilino) -1,3,5-triazine, bis (N-4-cyanato-2-methylphenyl) -4,4′-oxydiphthalimide, bis (N-3-cyanato- 4-methylphenyl) -4,4′-oxydiphthalimide, bis (N-4-cyanatophenyl) -4,4′-oxydiphthalimide, bis (N-4-cyanato-2-methylphenyl) -4 , 4 ′-(hexafluoroisopropylidene) diphthalimide, tris (3,5-dimethyl-4-cyanatobenzyl) isocyanurate, 2-phenyl-3,3-bis (4-cyanatophenyl) phthalimidine, 2- (4-methylphenyl) -3,3-bis (4-cyanatophenyl) phthalimidine, 2-phenyl-3,3-bis (4-cyanato-3-methylphenyl) phthalimid Gin, 1-methyl-3,3-bis (4-cyanatophenyl) indoline-2-one, 2-phenyl-3,3-bis (4-cyanatophenyl) indoline-2-one, phenol novolac resin, Cresol novolac resin (by reacting phenol, alkyl-substituted phenol or halogen-substituted phenol with formaldehyde compounds such as formalin and paraformaldehyde in an acidic solution), trisphenol novolak resin (hydroxybenzaldehyde and phenol) In the presence of an acidic catalyst), a fluorene novolak resin (a product obtained by reacting a fluorenone compound and 9,9-bis (hydroxyaryl) fluorene in the presence of an acidic catalyst), a phenol aralkyl resin, cresol Aralkyl tree By naphthol aralkyl resin and a biphenyl aralkyl resin (a known method, Ar 4 - (CH 2 Y) which the bishalogenomethyl compounds represented by 2 and a phenolic compound is reacted with an acid catalyst or no catalyst, Ar 4 - (CH 2 oR) expressed by such bis 2 (alkoxymethyl) compound or Ar 4 - presence of (CH 2 OH) bis (hydroxymethyl) as represented by two acidic catalyst compound and a phenol compound Those reacted below, or those obtained by polycondensation of aromatic aldehyde compounds, aralkyl compounds and phenol compounds), phenol-modified xylene formaldehyde resins (existing acidic catalysts with xylene formaldehyde resins and phenol compounds by known methods) Reacted below), modified naphthalene formaldehyde Resin (a product obtained by reacting a naphthalene formaldehyde resin and a hydroxy-substituted aromatic compound in the presence of an acidic catalyst by a known method), a phenol-modified dicyclopentadiene resin, a phenol resin having a polynaphthylene ether structure (by a known method) And a phenol resin such as a polyhydric hydroxynaphthalene compound having two or more phenolic hydroxy groups in one molecule and dehydrated in the presence of a basic catalyst) by the same method as described above. There are no particular limitations. These cyanate ester compounds can be used alone or in combination.
この中でもフェノールノボラック型シアン酸エステル化合物、ナフトールアラルキル型シアン酸エステル化合物、ナフチレンエーテル型シアン酸エステル化合物、ビスフェノールA型シアン酸エステル化合物、ビスフェノールM型シアン酸エステル化合物、及びジアリルビスフェノール型シアン酸エステルが好ましく、ナフトールアラルキル型シアン酸エステル化合物が特に好ましい。 Among them, phenol novolac type cyanate ester compound, naphthol aralkyl type cyanate ester compound, naphthylene ether type cyanate ester compound, bisphenol A type cyanate ester compound, bisphenol M type cyanate ester compound, and diallyl bisphenol type cyanate ester Are preferred, and naphthol aralkyl cyanate compounds are particularly preferred.
これらのシアン酸エステル化合物を用いた樹脂組成物の硬化物は、耐熱性、低誘電特性(低誘電正接性)等に優れた特性を有する。 The cured product of the resin composition using these cyanate ester compounds has excellent properties such as heat resistance and low dielectric properties (low dielectric loss tangent).
シアン酸エステル化合物(C)の官能基当量(シアナト基当量、シアン酸エステル基当量)の下限値は、120g/eq以上であることが好ましく、130g/eq以上であることがより好ましい。シアン酸エステル化合物(C)の官能基当量の上限値は、275g/eq以下であることが好ましく、265g/eq以下であることがより好ましい。 The lower limit of the functional group equivalent (cyanate group equivalent, cyanate ester group equivalent) of the cyanate ester compound (C) is preferably 120 g / eq or more, and more preferably 130 g / eq or more. The upper limit value of the functional group equivalent of the cyanate ester compound (C) is preferably 275 g / eq or less, and more preferably 265 g / eq or less.
本実施形態に係る樹脂組成物におけるシアン酸エステル化合物(C)の含有量は、所望する特性に応じて適宜設定することができ、特に限定されないが、樹脂組成物中の樹脂固形分を100質量部とした場合、1~93質量部が好ましい。前記シアン酸エステル化合物(C)の含有量の下限値は、40質量部以上であることが好ましく、50質量部以上であることがより好ましく、60質量部以上であることがさらに好ましく、70質量部以上であってもよい。前記シアン酸エステル化合物(C)の含有量の上限値は、90質量部以下であることが好ましく、80質量部以下であってもよく、70質量部以下であってもよい。シアン酸エステル化合物(C)は1種のみ含んでいてもよく、2種以上含んでいてもよい。2種以上含む場合、合計量が前記範囲となることが好ましい。
本実施形態で使用するシアン酸エステル化合物(C)の数平均分子量は、例えば、100~2000である。
The content of the cyanate ester compound (C) in the resin composition according to the present embodiment can be appropriately set according to desired characteristics, and is not particularly limited, but the resin solid content in the resin composition is 100 masses. In the case of parts, 1 to 93 parts by mass are preferable. The lower limit of the content of the cyanate ester compound (C) is preferably 40 parts by mass or more, more preferably 50 parts by mass or more, further preferably 60 parts by mass or more, and 70 parts by mass. Or more. The upper limit of the content of the cyanate ester compound (C) is preferably 90 parts by mass or less, may be 80 parts by mass or less, and may be 70 parts by mass or less. The cyanate ester compound (C) may contain only 1 type, and may contain 2 or more types. When 2 or more types are included, the total amount is preferably within the above range.
The number average molecular weight of the cyanate ester compound (C) used in the present embodiment is, for example, 100 to 2000.
本実施形態で使用する熱可塑性重合物(A)並びにマレイミド化合物(B)及び/又はシアン酸エステル化合物(C)の樹脂組成物における含有量は、下記式(i)で表される官能基当量比に基づき決定される。
官能基当量比=(a)/((b)+(c)) ・・・(i)
(式(i)中、(a)、(b)及び(c)は、それぞれ、熱可塑性重合物(A)、マレイミド化合物(B)及びシアン酸エステル化合物(C)の官能基当量(g/eq.)にそれぞれの使用質量を掛けた値を示す。)
なお、マレイミド化合物(B)における官能基とは、マレイミド基を意味する。シアン酸エステル化合物(C)における官能基とは、シアナト基(シアン酸エステル基)を意味する。
The content of the thermoplastic polymer (A) and maleimide compound (B) and / or cyanate ester compound (C) used in the present embodiment in the resin composition is a functional group equivalent represented by the following formula (i): Determined based on the ratio.
Functional group equivalent ratio = (a) / ((b) + (c)) (i)
(In the formula (i), (a), (b) and (c) are functional group equivalents (g / g) of the thermoplastic polymer (A), maleimide compound (B) and cyanate ester compound (C), respectively. eq.) is multiplied by each used mass.)
The functional group in the maleimide compound (B) means a maleimide group. The functional group in the cyanate ester compound (C) means a cyanate group (cyanate ester group).
式(i)で表される官能基当量比の範囲は0.005~0.2であり、好ましくは0.01以上であり、より好ましくは0.05以上である。上限値としては、0.17以下であることが好ましく、0.15以下であることが好ましい。官能基当量比が前記範囲であることにより、樹脂組成物硬化物の金属箔(特に、銅箔)密着性及び低誘電特性が特に良好となる。 The range of the functional group equivalent ratio represented by formula (i) is 0.005 to 0.2, preferably 0.01 or more, more preferably 0.05 or more. As an upper limit, it is preferable that it is 0.17 or less, and it is preferable that it is 0.15 or less. When the functional group equivalent ratio is in the above range, the metal foil (particularly, copper foil) adhesion and low dielectric properties of the cured resin composition are particularly good.
本実施形態に係る樹脂組成物における、マレイミド化合物(B)及びシアン酸エステル化合物(C)の合計含有量は、樹脂組成物中の樹脂固形分を100質量部とした場合、99~50質量部であることが好ましい。前記マレイミド化合物(B)及びシアン酸エステル化合物(C)の合計含有量の含有量の下限値は、60質量部以上であることが好ましく、80質量部以上であることがより好ましく、85質量部以上であることがさらに好ましい。前記マレイミド化合物(B)及びシアン酸エステル化合物(C)の合計含有量の上限値は、97質量部以下であることが好ましく、95質量部以下であることがより好ましく、92質量部以下であることがさらに好ましい。 The total content of the maleimide compound (B) and the cyanate ester compound (C) in the resin composition according to the present embodiment is 99 to 50 parts by mass when the resin solid content in the resin composition is 100 parts by mass. It is preferable that The lower limit of the total content of the maleimide compound (B) and the cyanate ester compound (C) is preferably 60 parts by mass or more, more preferably 80 parts by mass or more, and 85 parts by mass. More preferably, it is the above. The upper limit of the total content of the maleimide compound (B) and the cyanate ester compound (C) is preferably 97 parts by mass or less, more preferably 95 parts by mass or less, and 92 parts by mass or less. More preferably.
本実施形態に係る樹脂組成物は充填材(D)を含有することが好ましい。本実施形態に用いられる充填材(D)としては、公知のものを適宜使用することができ、その種類は特に限定されず、当業界において一般に使用されているものを好適に用いることができる。具体的には、天然シリカ、溶融シリカ、合成シリカ、アモルファスシリカ、アエロジル、中空シリカ等のシリカ類、ホワイトカーボン、チタンホワイト、酸化亜鉛、酸化マグネシウム、酸化ジルコニウム、窒化ホウ素、凝集窒化ホウ素、窒化ケイ素、窒化アルミニウム、硫酸バリウム、水酸化アルミニウム、水酸化アルミニウム加熱処理品(水酸化アルミニウムを加熱処理し、結晶水の一部を減じたもの)、ベーマイト、水酸化マグネシウム等の金属水和物、酸化モリブデンやモリブデン酸亜鉛等のモリブデン化合物、ホウ酸亜鉛、錫酸亜鉛、アルミナ、クレー、カオリン、タルク、焼成クレー、焼成カオリン、焼成タルク、マイカ、E-ガラス、A-ガラス、NE-ガラス、C-ガラス、L-ガラス、D-ガラス、S-ガラス、M-ガラスG20、ガラス短繊維(Eガラス、Tガラス、Dガラス、Sガラス、Qガラス等のガラス微粉末類を含む。)、中空ガラス、球状ガラスなど無機系の充填材が挙げられる。これらの充填材は、1種を単独で又は2種以上を組み合わせて用いることができる。
これらの中でも、シリカ、水酸化アルミニウム、ベーマイト、酸化マグネシウム及び水酸化マグネシウムからなる群から選択される1種又は2種以上が好適である。これらの充填材を使用することで、樹脂組成物の熱膨張特性、寸法安定性、難燃性などの特性が向上する。
The resin composition according to this embodiment preferably contains a filler (D). As a filler (D) used for this embodiment, a well-known thing can be used suitably, The kind is not specifically limited, What is generally used in this industry can be used suitably. Specifically, silicas such as natural silica, fused silica, synthetic silica, amorphous silica, aerosil, hollow silica, white carbon, titanium white, zinc oxide, magnesium oxide, zirconium oxide, boron nitride, aggregated boron nitride, silicon nitride , Aluminum nitride, Barium sulfate, Aluminum hydroxide, Aluminum hydroxide heat-treated product (Aluminum hydroxide is heat-treated and part of crystal water is reduced), Boehmite, Magnesium hydroxide and other metal hydrates, Oxidation Molybdenum compounds such as molybdenum and zinc molybdate, zinc borate, zinc stannate, alumina, clay, kaolin, talc, calcined clay, calcined kaolin, calcined talc, mica, E-glass, A-glass, NE-glass, C -Glass, L-glass, D-glass, S-glass, M-glass 20, the glass wool (E glass, T glass, D glass, S glass, including glass fine powder such as Q glass.), Hollow glass, filler inorganic such as spherical glass. These fillers can be used alone or in combination of two or more.
Among these, one or more selected from the group consisting of silica, aluminum hydroxide, boehmite, magnesium oxide, and magnesium hydroxide is preferable. By using these fillers, characteristics such as thermal expansion characteristics, dimensional stability, and flame retardancy of the resin composition are improved.
本実施形態に係る樹脂組成物における充填材(D)の含有量は、所望する特性に応じて適宜設定することができ、特に限定されないが、樹脂組成物中の樹脂固形分を100質量部とした場合、下限値を25質量部以上とすることが好ましく、50質量部以上とすることがより好ましく、75質量部以上であってよく、100質量部以上であってもよい。上限値としては、1600質量部以下であることが好ましく、500質量部以下であることがより好ましく、300質量部以下であることがさらに好ましく、250質量部以下であってよく、200質量部以下であってもよい。このような範囲とすることで、樹脂組成物の成形性が良好となる。 Although content of the filler (D) in the resin composition which concerns on this embodiment can be suitably set according to the characteristic which desires, it is not specifically limited, The resin solid content in a resin composition is 100 mass parts. In this case, the lower limit is preferably 25 parts by mass or more, more preferably 50 parts by mass or more, 75 parts by mass or more, and 100 parts by mass or more. The upper limit value is preferably 1600 parts by mass or less, more preferably 500 parts by mass or less, further preferably 300 parts by mass or less, and may be 250 parts by mass or less, and 200 parts by mass or less. It may be. By setting it as such a range, the moldability of a resin composition becomes favorable.
ここで充填材(D)を使用するにあたり、シランカップリング剤や湿潤分散剤を併用することが好ましい。シランカップリング剤としては、一般に無機物の表面処理に使用されているものを好適に用いることができ、その種類は特に限定されない。具体的には、γ-アミノプロピルトリエトキシシラン、N-β-(アミノエチル)-γ-アミノプロピルトリメトキシランなどのアミノシラン系、γ-グリシドキシプロピルトリメトキシシラン、β-(3,4-エポキシシクロヘキシル)エチルトリメトキシシランなどのエポキシシラン系、γ-メタアクリロキシプロピルトリメトキシシラン、ビニルートリ(β-メトキシエトキシ)シランなどのビニルシラン系、N-β-(N-ビニルベンジルアミノエチル)-γ-アミノプロピルトリメトキシシラン塩酸塩などのカチオニックシラン系、フェニルシラン系などが挙げられる。シランカップリング剤は、1種を単独で又は2種以上を組み合わせて用いることができる。また、湿潤分散剤としては、一般に塗料用に使用されているものを好適に用いることができ、その種類は特に限定されない。好ましくは、共重合体ベースの湿潤分散剤が使用され、その具体例としては、ビックケミー・ジャパン(株)製のDisperbyk-110、111、161、180、2009、2152、BYK-W996、BYK-W9010、BYK-W903、BYK-W940などが挙げられる。湿潤分散剤は、1種を単独で又は2種以上を組み合わせて用いることができる。 In using the filler (D) here, it is preferable to use a silane coupling agent or a wetting and dispersing agent in combination. As the silane coupling agent, those generally used for inorganic surface treatment can be suitably used, and the type thereof is not particularly limited. Specifically, aminosilanes such as γ-aminopropyltriethoxysilane, N-β- (aminoethyl) -γ-aminopropyltrimethoxylane, γ-glycidoxypropyltrimethoxysilane, β- (3,4 Epoxy silanes such as epoxycyclohexyl) ethyltrimethoxysilane, vinylsilanes such as γ-methacryloxypropyltrimethoxysilane, vinyl-tri (β-methoxyethoxy) silane, N-β- (N-vinylbenzylaminoethyl)- Cationic silanes such as γ-aminopropyltrimethoxysilane hydrochloride, phenylsilanes and the like can be mentioned. A silane coupling agent can be used individually by 1 type or in combination of 2 or more types. Moreover, as a wet dispersing agent, what is generally used for coating materials can be used suitably, The kind is not specifically limited. Preferably, a copolymer-based wetting and dispersing agent is used, and specific examples thereof include Disperbyk-110, 111, 161, 180, 2009, 2152, BYK-W996, BYK-W9010 manufactured by Big Chemie Japan Co., Ltd. , BYK-W903, BYK-W940 and the like. The wetting and dispersing agent can be used alone or in combination of two or more.
さらに、本実施形態に係る樹脂組成物においては、所期の特性が損なわれない範囲において、熱可塑性重合物(A)、マレイミド化合物(B)、及びシアン酸エステル化合物(C)の他に、エポキシ樹脂、フェノール樹脂、オキセタン樹脂、ベンゾオキサジン化合物、ポリフェニレンエーテル樹脂を含有していてもよい。
これらを併用することで、樹脂組成物を硬化した硬化物の難燃性、低誘電特性など所望する特性を向上させることができる。
Furthermore, in the resin composition according to the present embodiment, in addition to the thermoplastic polymer (A), the maleimide compound (B), and the cyanate ester compound (C), as long as the desired properties are not impaired. An epoxy resin, a phenol resin, an oxetane resin, a benzoxazine compound, or a polyphenylene ether resin may be contained.
By using these in combination, desired properties such as flame retardancy and low dielectric properties of the cured product obtained by curing the resin composition can be improved.
エポキシ樹脂としては、1分子中に2個以上のエポキシ基を有するエポキシ化合物又は樹脂であれば、公知のものを適宜使用することができ、その種類は特に限定されない。具体的には、ビスフェノールA型エポキシ樹脂、ビスフェノールE型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、ビスフェノールS型エポキシ樹脂、フェノールノボラック型エポキシ樹脂、ビスフェノールAノボラック型エポキシ樹脂、グリシジルエステル型エポキシ樹脂、アラルキルノボラック型エポキシ樹脂、ビフェニルアラルキル型エポキシ樹脂、ナフチレンエーテル型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、多官能フェノール型エポキシ樹脂、ナフタレン型エポキシ樹脂、アントラセン型エポキシ樹脂、ナフタレン骨格変性ノボラック型エポキシ樹脂、フェノールアラルキル型エポキシ樹脂、ナフトールアラルキル型エポキシ樹脂、ジシクロペンタジエン型エポキシ樹脂、ビフェニル型エポキシ樹脂、脂環式エポキシ樹脂、ポリオール型エポキシ樹脂、リン含有エポキシ樹脂、グリシジルアミン、グリシジルエステル、ブタジエンなどの二重結合をエポキシ化した化合物、水酸基含有シリコーン樹脂類とエピクロロヒドリンとの反応により得られる化合物などが挙げられる。これらのエポキシ樹脂のなかでは、ビフェニルアラルキル型エポキシ樹脂、ナフチレンエーテル型エポキシ樹脂、多官能フェノール型エポキシ樹脂、ナフタレン型エポキシ樹脂が難燃性、耐熱性の面で好ましい。これらのエポキシ樹脂は、1種を単独で又は2種以上を組み合わせて用いることができる。 As the epoxy resin, as long as it is an epoxy compound or resin having two or more epoxy groups in one molecule, a known one can be used as appropriate, and the kind thereof is not particularly limited. Specifically, bisphenol A type epoxy resin, bisphenol E type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, phenol novolac type epoxy resin, bisphenol A novolac type epoxy resin, glycidyl ester type epoxy resin, aralkyl novolak Type epoxy resin, biphenyl aralkyl type epoxy resin, naphthylene ether type epoxy resin, cresol novolac type epoxy resin, polyfunctional phenol type epoxy resin, naphthalene type epoxy resin, anthracene type epoxy resin, naphthalene skeleton modified novolak type epoxy resin, phenol aralkyl Type epoxy resin, naphthol aralkyl type epoxy resin, dicyclopentadiene type epoxy resin, biphenyl type epoxy resin, alicyclic ester Compounds obtained by epoxidizing double bonds such as xyresins, polyol-type epoxy resins, phosphorus-containing epoxy resins, glycidylamines, glycidyl esters and butadiene, compounds obtained by reaction of hydroxyl-containing silicone resins with epichlorohydrin, etc. Can be mentioned. Among these epoxy resins, biphenyl aralkyl type epoxy resins, naphthylene ether type epoxy resins, polyfunctional phenol type epoxy resins, and naphthalene type epoxy resins are preferable in terms of flame retardancy and heat resistance. These epoxy resins can be used alone or in combination of two or more.
フェノール樹脂としては、1分子中に2個以上のフェノール性ヒドロキシ基を有する化合物又は樹脂であれば、一般に公知のものを使用できる。例えば、ビスフェノールA型フェノール樹脂、ビスフェノールE型フェノール樹脂、ビスフェノールF型フェノール樹脂、ビスフェノールS型フェノール樹脂、フェノールノボラック樹脂、ビスフェノールAノボラック型フェノール樹脂、グリシジルエステル型フェノール樹脂、アラルキルノボラック型フェノール樹脂、ビフェニルアラルキル型フェノール樹脂、クレゾールノボラック型フェノール樹脂、多官能フェノール樹脂、ナフトール樹脂、ナフトールノボラック樹脂、多官能ナフトール樹脂、アントラセン型フェノール樹脂、ナフタレン骨格変性ノボラック型フェノール樹脂、フェノールアラルキル型フェノール樹脂、ナフトールアラルキル型フェノール樹脂、ジシクロペンタジエン型フェノール樹脂、ビフェニル型フェノール樹脂、脂環式フェノール樹脂、ポリオール型フェノール樹脂、リン含有フェノール樹脂、水酸基含有シリコーン樹脂類等が挙げられるが、特に制限されるものではない。これらのフェノール樹脂の中では、ビフェニルアラルキル型フェノール樹脂、ナフトールアラルキル型フェノール樹脂、リン含有フェノール樹脂、水酸基含有シリコーン樹脂が難燃性の点で好ましい。これらのフェノール樹脂は、1種を単独で又は2種以上を組み合わせて用いることができる。 As the phenol resin, generally known compounds can be used as long as they are compounds or resins having two or more phenolic hydroxy groups in one molecule. For example, bisphenol A type phenol resin, bisphenol E type phenol resin, bisphenol F type phenol resin, bisphenol S type phenol resin, phenol novolac resin, bisphenol A novolac type phenol resin, glycidyl ester type phenol resin, aralkyl novolac type phenol resin, biphenyl Aralkyl type phenolic resin, cresol novolac type phenolic resin, polyfunctional phenolic resin, naphthol resin, naphthol novolak resin, polyfunctional naphthol resin, anthracene type phenolic resin, naphthalene skeleton modified novolak type phenolic resin, phenolaralkyl type phenolic resin, naphthol aralkyl type Phenol resin, dicyclopentadiene type phenol resin, biphenyl type phenol resin Alicyclic phenolic resins, polyol-type phenolic resin, a phosphorus-containing phenol resin, a hydroxyl group-containing silicone resins and the like, but is not particularly limited. Among these phenol resins, biphenyl aralkyl type phenol resins, naphthol aralkyl type phenol resins, phosphorus-containing phenol resins, and hydroxyl group-containing silicone resins are preferable in terms of flame retardancy. These phenol resins can be used individually by 1 type or in combination of 2 or more types.
オキセタン樹脂としては、一般に公知のものを使用できる。例えば、オキセタン、2-メチルオキセタン、2,2-ジメチルオキセタン、3-メチルオキセタン、3,3-ジメチルオキセタン等のアルキルオキセタン、3-メチル-3-メトキシメチルオキセタン、3,3-ジ(トリフルオロメチル)パーフルオキセタン、2-クロロメチルオキセタン、3,3-ビス(クロロメチル)オキセタン、ビフェニル型オキセタン、OXT-101(東亞合成製商品名)、OXT-121(東亞合成製商品名)等が挙げられる、特に制限されるものではない。これらのオキセタン樹脂は、1種又は2種以上混合して用いることができる。 Generally known oxetane resins can be used. For example, oxetane, 2-methyloxetane, 2,2-dimethyloxetane, 3-methyloxetane, alkyloxetane such as 3,3-dimethyloxetane, 3-methyl-3-methoxymethyloxetane, 3,3-di (trifluoro Methyl) perfluoxetane, 2-chloromethyloxetane, 3,3-bis (chloromethyl) oxetane, biphenyl type oxetane, OXT-101 (trade name, manufactured by Toagosei Co., Ltd.), OXT-121 (trade name, manufactured by Toagosei Co., Ltd.) There are no particular restrictions. These oxetane resins can be used alone or in combination.
ベンゾオキサジン化合物としては、1分子中に2個以上のジヒドロベンゾオキサジン環を有する化合物であれば、一般に公知のものを用いることができる。例えば、ビスフェノールA型ベンゾオキサジンBA-BXZ(小西化学製商品名)ビスフェノールF型ベンゾオキサジンBF-BXZ(小西化学製商品名)、ビスフェノールS型ベンゾオキサジンBS-BXZ(小西化学製商品名)、P-d型ベンゾオキサジン(四国化成工業製商品名)、F-a型ベンゾオキサジン(四国化成工業製商品名)等が挙げられる、特に制限されるものではない。これらのベンゾオキサジン化合物は、1種又は2種以上混合して用いることができる。 As the benzoxazine compound, generally known compounds can be used as long as they have two or more dihydrobenzoxazine rings in one molecule. For example, bisphenol A type benzoxazine BA-BXZ (trade name, manufactured by Konishi Chemical) bisphenol F type benzoxazine BF-BXZ (trade name, manufactured by Konishi Chemical), bisphenol S type benzoxazine BS-BXZ (trade name, manufactured by Konishi Chemical), P -D type benzoxazine (trade name, manufactured by Shikoku Kasei Kogyo Co., Ltd.), Fa type benzoxazine (trade name, manufactured by Shikoku Kasei Kogyo Co., Ltd.) and the like can be mentioned. These benzoxazine compounds can be used alone or in combination.
本実施形態に係る樹脂組成物においては、ポリフェニレンエーテル樹脂を好適に含むことができる。ポリフェニレンエーテル樹脂としては、式(7):
で表される構成単位の重合体を含む化合物であることが好ましい。
前記重合体は、式(8):
で表される構造、及び/又は、式(9):
It is preferable that it is a compound containing the polymer of the structural unit represented by these.
The polymer has the formula (8):
And / or formula (9):
ポリフェニレンエーテル樹脂は、末端の一部又は全部が、ビニルベンジル基等のエチレン性不飽和基、エポキシ基、アミノ基、水酸基、メルカプト基、カルボキシ基、メタクリル基及びシリル基等で官能基化された変性ポリフェニレンエーテルを用いることもできる。これらは1種単独又は2種以上を組み合わせて用いてもよい。
末端が水酸基である変性ポリフェニレンエーテルとしては例えば、SABICイノベーティブプラスチックス社製SA90等が挙げられる。また、末端がメタクリル基であるポリフェニレンエーテルとしては例えば、SABICイノベーティブプラスチックス社製SA9000等が挙げられる。
The polyphenylene ether resin is partially or fully functionalized with ethylenically unsaturated groups such as vinylbenzyl groups, epoxy groups, amino groups, hydroxyl groups, mercapto groups, carboxy groups, methacryl groups, silyl groups, etc. Modified polyphenylene ether can also be used. You may use these individually by 1 type or in combination of 2 or more types.
Examples of the modified polyphenylene ether having a terminal hydroxyl group include SA90 manufactured by SABIC Innovative Plastics. Examples of the polyphenylene ether whose terminal is a methacryl group include SA9000 manufactured by SABIC Innovative Plastics.
変性ポリフェニレンエーテルの製造方法は本発明の効果が得られるものであれば特に限定されない。例えば、特許第4591665号に記載の方法によって製造することができる。 The method for producing the modified polyphenylene ether is not particularly limited as long as the effects of the present invention can be obtained. For example, it can be produced by the method described in Japanese Patent No. 4591665.
変性ポリフェニレンエーテルは、末端にエチレン性不飽和基を有する変性ポリフェニレンエーテルを含むものであることが好ましい。エチレン性不飽和基としては、エテニル基、アリル基、アクリル基、メタクリル基、プロペニル基、ブテニル基、ヘキセニル基及びオクテニル基等のアルケニル基、シクロペンテニル基及びシクロヘキセニル基等のシクロアルケニル基、ビニルベンジル基及びビニルナフチル基等のアルケニルアリール基が挙げられ、ビニルベンジル基が好ましい。末端のエチレン性不飽和基は、単一又は複数でもよく、同一の官能基であってもよいし、異なる官能基であってもよい。 The modified polyphenylene ether preferably contains a modified polyphenylene ether having an ethylenically unsaturated group at the terminal. Examples of the ethylenically unsaturated group include ethenyl group, allyl group, acrylic group, methacryl group, propenyl group, butenyl group, alkenyl group such as hexenyl group and octenyl group, cycloalkenyl group such as cyclopentenyl group and cyclohexenyl group, vinyl Examples include alkenylaryl groups such as benzyl group and vinylnaphthyl group, with vinylbenzyl group being preferred. The terminal ethylenically unsaturated group may be single or plural, and may be the same functional group or different functional groups.
末端にエチレン性不飽和基を有する変性ポリフェニレンエーテルとして式(10):
式(10)におけるXが表すアリール基(芳香族基)としては、ベンゼン環構造、ビフェニル構造、インデニル環構造、及びナフタレン環構造から選ばれた1種の環構造から、n5の水素原子を除いた基(例えば、フェニル基、ビフェニル基、インデニル基、及びナフチル基)が挙げられ、好ましくはビフェニル基である。
ここで、Xが表すアリール基は、前記のアリール基が酸素原子で結合されているジフェニルエーテル基等や、カルボニル基で結合されたベンゾフェノン基等、アルキレン基により結合された2,2-ジフェニルプロパン基等を含んでもよい。
また、アリール基は、アルキル基(好適には炭素数1~6のアルキル基、特にメチル基)、アルケニル基、アルキニル基やハロゲン原子など、一般的な置換基によって置換されていてもよい。但し、前記「アリール基」は、酸素原子を介してポリフェニレンエーテル部分に置換されているので、一般的置換基の数の限界は、ポリフェニレンエーテル部分の数に依存する。
As the aryl group (aromatic group) represented by X in Formula (10), n 5 hydrogen atoms are selected from one ring structure selected from a benzene ring structure, a biphenyl structure, an indenyl ring structure, and a naphthalene ring structure. Excluded groups (for example, a phenyl group, a biphenyl group, an indenyl group, and a naphthyl group) can be mentioned, and a biphenyl group is preferable.
Here, the aryl group represented by X is a 2,2-diphenylpropane group bonded by an alkylene group such as a diphenyl ether group bonded by an oxygen atom or a benzophenone group bonded by a carbonyl group. Etc. may be included.
The aryl group may be substituted with a general substituent such as an alkyl group (preferably an alkyl group having 1 to 6 carbon atoms, particularly a methyl group), an alkenyl group, an alkynyl group, or a halogen atom. However, since the “aryl group” is substituted on the polyphenylene ether moiety via an oxygen atom, the number of general substituents depends on the number of polyphenylene ether moieties.
式(10)におけるポリフェニレンエーテル部分(-(Y-O)n4-)としては式(7)、(8)又は(9)で表される構造単位を用いることができ、特に式(7)で表される構造単位を含むことが特に好ましい。 As the polyphenylene ether moiety (— ( YO ) n4 —) in the formula (10), a structural unit represented by the formula (7), (8) or (9) can be used, and in particular, in the formula (7) It is particularly preferred that the structural unit is represented.
また、式(10)が表す変性ポリフェニレンエーテルとしては、数平均分子量が1000以上7000以下であり、最低溶融粘度が50000Pa・s以下のものを好ましく用いることができる。 Further, as the modified polyphenylene ether represented by the formula (10), those having a number average molecular weight of 1000 or more and 7000 or less and a minimum melt viscosity of 50000 Pa · s or less can be preferably used.
変性ポリフェニレンエーテルとしては、式(10)の中でも、下記式(11)で表される化合物であることが好ましい。
式(10)及び式(11)におけるXが、式(12)、式(13)、又は式(14)であり、式(10)における-(Y-O)n4-並びに式(11)における-(Y-O)n6-が、式(15)又は式(16)が配列した構造であるか、あるいは式(15)と式(16)がランダムに配列した構造がより好ましい。 X in the formula (10) and the formula (11) is the formula (12), the formula (13), or the formula (14), and in the formula (10),-( YO ) n4- and the formula (11) More preferably, — ( YO ) n6 — is a structure in which the formula (15) or the formula (16) is arranged, or a structure in which the formula (15) and the formula (16) are arranged at random.
式(11)で表される構造を有する変性ポリフェニレンエーテルの製造方法は、特に限定されるものではなく、例えば、2官能フェノール化合物と1官能フェノール化合物を酸化カップリングさせて得られる2官能フェニレンエーテルオリゴマーの末端フェノール性水酸基をビニルベンジルエーテル化することで製造することができる。
また、このような変性ポリフェニレンエーテルは市販品を用いることができ、例えば、三菱瓦斯学(株)製OPE-2St1200、OPE-2st2200を好適に使用することができる。
The method for producing the modified polyphenylene ether having the structure represented by the formula (11) is not particularly limited. For example, a bifunctional phenylene ether obtained by oxidative coupling of a bifunctional phenol compound and a monofunctional phenol compound. It can be produced by converting the terminal phenolic hydroxyl group of the oligomer to vinyl benzyl ether.
In addition, commercially available products can be used for such modified polyphenylene ether, and for example, OPE-2St1200 and OPE-2st2200 manufactured by Mitsubishi Gas Co., Ltd. can be preferably used.
また、本実施形態に係る樹脂組成物は、必要に応じて、硬化速度を適宜調節するための硬化促進剤を含有していてもよい。この硬化促進剤としては、シアン酸エステル化合物やエポキシ樹脂等の硬化促進剤として一般に使用されているものを好適に用いることができ、その種類は特に限定されない。その具体例としては、オクチル酸亜鉛、ナフテン酸亜鉛、ナフテン酸コバルト、ナフテン酸銅、アセチルアセトン鉄、オクチル酸ニッケル、オクチル酸マンガン等の有機金属塩類、フェノール、キシレノール、クレゾール、レゾルシン、カテコール、オクチルフェノール、ノニルフェノール等のフェノール化合物、1-ブタノール、2-エチルヘキサノール等のアルコール類、2-メチルイミダゾール、2-エチル-4-メチルイミダゾール、2-フェニルイミダゾール、1-シアノエチル-2-フェニルイミダゾール、1-シアノエチル-2-エチル-4-メチルイミダゾール、2-フェニル-4,5-ジヒドロキシメチルイミダゾール、2-フェニル-4-メチル-5-ヒドロキシメチルイミダゾール等のイミダゾール類及びこれらのイミダゾール類のカルボン酸もしくはその酸無水類の付加体等の誘導体、ジシアンジアミド、ベンジルジメチルアミン、4-メチル-N,N-ジメチルベンジルアミン、N,N-ジメチルベンジルアミン、N,N-ジメチルアニリン、N,N-ジメチルトルイジン、N,N-ジメチルアミノピリジン、2-N-エチルアニリノエタノール、トリ-n-ブチルアミン、ジメチルピリジン、ピリジン、キノリン、N-メチルモルホリン、トリエタノールアミン、トリエチレンジアミン、テトラメチルブタンジアミン、N-メチルピペリジン等のアミン類、ホスフィン系化合物、ホスフィンオキサイド系化合物、ホスホニウム塩系化合物、ダイホスフィン系化合物等のリン化合物、エポキシ-イミダゾールアダクト系化合物、ベンゾイルパーオキサイド、p-クロロベンゾイルパーオキサイド、ジ-t-ブチルパーオキサイド、ジイソプロピルパーオキシカーボネート、ジ-2-エチルヘキシルパーオキシカーボネート等の過酸化物、又はアゾビスイソブチロニトリル等のアゾ化合物等が挙げられる。硬化促進剤は、1種を単独で又は2種以上を組み合わせて用いることができる。
なお、硬化促進剤の使用量は、樹脂の硬化度や樹脂組成物の粘度等を考慮して適宜調整でき、特に限定されないが、通常は、樹脂組成物中の樹脂固形分を100質量部に対し、0.005~10質量部である。
Moreover, the resin composition which concerns on this embodiment may contain the hardening accelerator for adjusting a hardening rate suitably as needed. As this hardening accelerator, what is generally used as hardening accelerators, such as a cyanate ester compound and an epoxy resin, can be used suitably, The kind is not specifically limited. Specific examples thereof include zinc octylate, zinc naphthenate, cobalt naphthenate, copper naphthenate, acetylacetone iron, nickel octylate, manganese octylate and the like, phenol, xylenol, cresol, resorcin, catechol, octylphenol, Phenol compounds such as nonylphenol, alcohols such as 1-butanol and 2-ethylhexanol, 2-methylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 1-cyanoethyl-2-phenylimidazole, 1-cyanoethyl Imidazoles such as -2-ethyl-4-methylimidazole, 2-phenyl-4,5-dihydroxymethylimidazole, 2-phenyl-4-methyl-5-hydroxymethylimidazole and the like Derivatives such as adducts of carboxylic acids of dazoles or anhydrides thereof, dicyandiamide, benzyldimethylamine, 4-methyl-N, N-dimethylbenzylamine, N, N-dimethylbenzylamine, N, N-dimethylaniline, N, N-dimethyltoluidine, N, N-dimethylaminopyridine, 2-N-ethylanilinoethanol, tri-n-butylamine, dimethylpyridine, pyridine, quinoline, N-methylmorpholine, triethanolamine, triethylenediamine, tetra Amines such as methylbutanediamine and N-methylpiperidine, phosphine compounds, phosphine oxide compounds, phosphonium salt compounds, phosphorus compounds such as diphosphine compounds, epoxy-imidazole adduct compounds, benzoyl peroxide , Peroxides such as p-chlorobenzoyl peroxide, di-t-butyl peroxide, diisopropyl peroxycarbonate, di-2-ethylhexyl peroxycarbonate, or azo compounds such as azobisisobutyronitrile. . A hardening accelerator can be used individually by 1 type or in combination of 2 or more types.
The amount of the curing accelerator used can be appropriately adjusted in consideration of the degree of curing of the resin and the viscosity of the resin composition, and is not particularly limited. Usually, however, the resin solid content in the resin composition is 100 parts by mass. On the other hand, it is 0.005 to 10 parts by mass.
さらに、本実施形態に係る樹脂組成物は、所期の特性が損なわれない範囲において、他の熱硬化性樹脂、他の熱可塑性樹脂及びそのオリゴマー、エラストマー類などの種々の高分子化合物、難燃性化合物、各種添加剤等を併用することができる。これらは一般に使用されているものであれば、特に限定されるものではない。例えば、難燃性化合物としては、4,4’-ジブロモビフェニル等の臭素化合物、リン酸エステル、リン酸メラミン、リン含有エポキシ樹脂、メラミンやベンゾグアナミンなどの窒素化合物、オキサジン環含有化合物、シリコーン系化合物等が挙げられる。また、各種添加剤としては、紫外線吸収剤、酸化防止剤、光重合開始剤、蛍光増白剤、光増感剤、染料、顔料、増粘剤、流動調整剤、滑剤、消泡剤、分散剤、レベリング剤、光沢剤、重合禁止剤等が挙げられる。これらは、所望に応じて1種を単独で又は2種以上を組み合わせて用いることができる。 Furthermore, the resin composition according to the present embodiment is not limited to various properties such as other thermosetting resins, other thermoplastic resins and oligomers, and elastomers, as long as the desired properties are not impaired. A flammable compound, various additives, etc. can be used together. These are not particularly limited as long as they are generally used. Examples of flame retardant compounds include bromine compounds such as 4,4′-dibromobiphenyl, phosphate esters, melamine phosphate, phosphorus-containing epoxy resins, nitrogen compounds such as melamine and benzoguanamine, oxazine ring-containing compounds, silicone compounds Etc. Various additives include UV absorbers, antioxidants, photopolymerization initiators, fluorescent brighteners, photosensitizers, dyes, pigments, thickeners, flow regulators, lubricants, antifoaming agents, and dispersions. Agents, leveling agents, brighteners, polymerization inhibitors and the like. These may be used alone or in combination of two or more as desired.
本実施形態に係る樹脂組成物は、熱可塑性重合物(A)、マレイミド化合物(B)及びシアン酸エステル化合物(C)の合計が、樹脂固形分の90質量%以上を占めることが好ましく、95質量%以上を占めることがより好ましく、97質量%以上を占めることがさらに好ましい。このような範囲とすることにより、本発明の効果がより効果的に発揮される。 In the resin composition according to this embodiment, the total of the thermoplastic polymer (A), the maleimide compound (B), and the cyanate ester compound (C) preferably occupies 90% by mass or more of the resin solid content. It is more preferable to occupy at least 97% by mass, and even more preferably at least 97% by mass. By setting it as such a range, the effect of this invention is exhibited more effectively.
なお、本実施形態に係る樹脂組成物は、必要に応じて、有機溶剤を使用することができる。この場合、本発明の樹脂組成物は、上述した各種樹脂成分の少なくとも一部、好ましくは全部が有機溶剤に溶解あるいは相溶した態様(溶液あるいはワニス)として用いることができる。有機溶剤としては、上述した各種樹脂成分の少なくとも一部、好ましくは全部を溶解あるいは相溶可能なものであれば、公知のものを適宜用いることができ、その種類は特に限定されるものではない。具体的には、アセトン、メチルエチルケトン、メチルイソブチルケトン等のケトン類、プロピレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテルアセテート等のセロソルブ系溶剤、乳酸エチル、酢酸メチル、酢酸エチル、酢酸ブチル、酢酸イソアミル、乳酸エチル、メトキシプロピオン酸メチル、ヒドロキシイソ酪酸メチル等のエステル系溶剤、ジメチルアセトアミド、ジメチルホルムアミド等のアミド類などの極性溶剤類、トルエン、キシレン等の芳香族炭化水素等の無極性溶剤等が挙げられる。これらは、1種を単独で又は2種以上を組み合わせて用いることができる。 In addition, the resin composition which concerns on this embodiment can use an organic solvent as needed. In this case, the resin composition of the present invention can be used as an embodiment (solution or varnish) in which at least a part, preferably all, of the various resin components described above are dissolved or compatible with an organic solvent. Any known organic solvent can be used as long as it dissolves or is compatible with at least a part, preferably all of the above-mentioned various resin components, and the kind thereof is not particularly limited. . Specifically, ketones such as acetone, methyl ethyl ketone and methyl isobutyl ketone, cellosolv solvents such as propylene glycol monomethyl ether and propylene glycol monomethyl ether acetate, ethyl lactate, methyl acetate, ethyl acetate, butyl acetate, isoamyl acetate, ethyl lactate And ester solvents such as methyl methoxypropionate and methyl hydroxyisobutyrate, polar solvents such as amides such as dimethylacetamide and dimethylformamide, and nonpolar solvents such as aromatic hydrocarbons such as toluene and xylene. These can be used alone or in combination of two or more.
本実施形態に係る樹脂組成物は、常法にしたがって調製することができ、熱可塑性重合物(A)並びにマレイミド化合物(B)及び/又はシアン酸エステル化合物(C)と、上述したその他の任意成分を均一に含有する樹脂組成物が得られる方法であれば、その調製方法は特に限定されない。例えば、熱可塑性重合物(A)並びにビスマレイミド化合物(B)及びシアン酸エステル化合物(C)を順次溶剤に配合し、十分に撹拌することで本実施形態に係る樹脂組成物を容易に調製することができる。 The resin composition according to the present embodiment can be prepared according to a conventional method. The thermoplastic polymer (A), the maleimide compound (B) and / or the cyanate ester compound (C), and any other optional components described above. The preparation method is not particularly limited as long as the resin composition containing the components uniformly is obtained. For example, the thermoplastic polymer (A), the bismaleimide compound (B) and the cyanate ester compound (C) are blended sequentially in a solvent, and the resin composition according to this embodiment is easily prepared by sufficiently stirring. be able to.
なお、樹脂組成物の調製時に、各成分を均一に溶解或いは分散させるための公知の処理(撹拌、混合、混練処理など)を行うことができる。例えば、充填材(D)の均一分散にあたり、適切な撹拌能力を有する撹拌機を付設した撹拌槽を用いて撹拌分散処理を行うことで、樹脂組成物に対する分散性が高められる。前記の撹拌、混合、混練処理は、例えば、ボールミル、ビーズミルなどの混合を目的とした装置、又は、公転・自転型の混合装置などの公知の装置を用いて適宜行うことができる。 In addition, at the time of preparation of the resin composition, known processes (stirring, mixing, kneading process, etc.) for uniformly dissolving or dispersing each component can be performed. For example, when uniformly dispersing the filler (D), the dispersibility with respect to the resin composition is enhanced by performing the stirring and dispersing treatment using a stirring tank provided with a stirrer having an appropriate stirring ability. The agitation, mixing, and kneading treatments can be appropriately performed using, for example, a known device such as a ball mill or a bead mill for mixing, or a revolving / spinning mixing device.
本実施形態に係る樹脂組成物は、プリプレグ、プリント配線板の絶縁層、半導体パッケージ用材料などとして用いることができる。例えば、本発明の樹脂組成物を基材に含浸又は塗布し乾燥することでプリプレグとすることができる。
また、本実施形態に係る樹脂組成物を溶剤に溶解させた溶液を乾燥することで樹脂シートとすることができる。樹脂シートは、ビルドアップ用フィルム又はドライフィルムソルダーレジストとして使用することができる。
また、本実施形態に係る樹脂組成物は溶剤を乾燥しただけの未硬化の状態で使用することもできるし、必要に応じて半硬化(Bステージ化)の状態にして使用することもできる。
The resin composition according to this embodiment can be used as a prepreg, an insulating layer of a printed wiring board, a semiconductor package material, and the like. For example, a prepreg can be obtained by impregnating or applying the resin composition of the present invention to a substrate and drying.
Moreover, it can be set as a resin sheet by drying the solution which melt | dissolved the resin composition which concerns on this embodiment in the solvent. The resin sheet can be used as a build-up film or a dry film solder resist.
In addition, the resin composition according to the present embodiment can be used in an uncured state in which the solvent is only dried, or can be used in a semi-cured (B-stage) state as necessary.
以下、本実施形態に係るプリプレグについて詳述する。本実施形態に係るプリプレグは、基材と本実施形態に係る樹脂組成物から形成された層を含む。例えば、本実施形態に係るプリプレグは、上述した本実施形態に係る樹脂組成物を基材に含浸又は塗布させたものである。プリプレグの製造方法は、本実施形態に係る樹脂組成物と基材とを組み合わせてプリプレグを製造する方法であれば、特に限定されない。具体的には、本実施形態に係る樹脂組成物を基材に含浸又は塗布させた後、120~220℃で2~15分程度乾燥させる方法等によって半硬化させることで、本実施形態に係るプリプレグを製造することができる。このとき、基材に対する樹脂組成物の付着量、すなわち半硬化後のプリプレグの総量に対する樹脂組成物量(充填材(D)を含む。)は、20~99質量%の範囲であることが好ましい。 Hereinafter, the prepreg according to the present embodiment will be described in detail. The prepreg according to the present embodiment includes a base and a layer formed from the resin composition according to the present embodiment. For example, the prepreg according to the present embodiment is obtained by impregnating or coating the base material with the resin composition according to the present embodiment described above. The manufacturing method of a prepreg will not be specifically limited if it is a method of manufacturing a prepreg combining the resin composition and base material which concern on this embodiment. Specifically, after impregnating or applying the resin composition according to the present embodiment to a base material, it is semi-cured by a method of drying at 120 to 220 ° C. for about 2 to 15 minutes, and the like, according to the present embodiment. A prepreg can be manufactured. At this time, the amount of the resin composition attached to the substrate, that is, the amount of the resin composition (including the filler (D)) with respect to the total amount of the prepreg after semi-curing is preferably in the range of 20 to 99% by mass.
本実施形態に係るプリプレグを製造する際に使用する基材としては、各種プリント配線板材料に用いられている公知のものを使用することができる。例えば、Eガラス、Dガラス、Lガラス、Sガラス、Tガラス、Qガラス、UNガラス、NEガラス、球状ガラス等のガラス繊維、クォーツ等のガラス以外の無機繊維、ポリイミド、ポリアミド、ポリエステル等の有機繊維、液晶ポリエステル等の織布が挙げられるが、これらに特に限定されるものではない。基材の形状としては、織布、不織布、ロービング、チョップドストランドマット、サーフェシングマット等が知られているが、いずれであっても構わない。基材は、1種を単独で又は2種以上を組み合わせて用いることができる。また、基材の厚みは、特に限定されないが、積層板用途であれば0.01~0.2mmの範囲が好ましく、特に超開繊処理や目詰め処理を施した織布が、寸法安定性の観点から好適である。さらに、エポキシシラン処理、アミノシラン処理などのシランカップリング剤などで表面処理したガラス織布は吸湿耐熱性の観点から好ましい。また、液晶ポリエステル織布は、電気特性の面から好ましい。 As the base material used when manufacturing the prepreg according to the present embodiment, known materials used for various printed wiring board materials can be used. For example, glass fibers such as E glass, D glass, L glass, S glass, T glass, Q glass, UN glass, NE glass and spherical glass, inorganic fibers other than glass such as quartz, organic materials such as polyimide, polyamide and polyester Although woven fabrics, such as a fiber and liquid crystal polyester, are mentioned, It does not specifically limit to these. As the shape of the substrate, woven fabric, non-woven fabric, roving, chopped strand mat, surfacing mat and the like are known, but any of them may be used. A base material can be used individually by 1 type or in combination of 2 or more types. Further, the thickness of the substrate is not particularly limited, but is preferably in the range of 0.01 to 0.2 mm for use in a laminate, and a woven fabric that has been subjected to ultra-opening treatment or plugging treatment is particularly suitable for dimensional stability. From the viewpoint of Further, a glass woven fabric surface-treated with a silane coupling agent such as epoxy silane treatment or amino silane treatment is preferable from the viewpoint of moisture absorption heat resistance. A liquid crystal polyester woven fabric is preferable from the viewpoint of electrical characteristics.
また、本実施形態に係る金属箔張積層板は、1枚以上重ねた本実施形態に係るプリプレグと、本実施形態に係るプリプレグの片面又は両面に配置した金属箔とを含む。本実施形態に係る金属箔張積層板は、上述したプリプレグを1枚以上重ね、その片面もしくは両面に金属箔を配して積層成形したものである。具体的には、前述のプリプレグを一枚あるいは複数枚重ね、その片面もしくは両面に銅やアルミニウムなどの金属箔を配置して、積層成形する方法で作製できる。ここで使用する金属箔は、プリント配線板材料に用いられているものであれば、特に限定されないが、圧延銅箔や電解銅箔等の銅箔が好ましい。また、金属箔(銅箔)の厚みは、特に限定されないが、1.5~70μmが好ましく、3~35μmがより好ましい。成形条件としては、通常のプリント配線板用積層板及び多層板の手法が適用できる。例えば、多段プレス機、多段真空プレス機、連続成形機、オートクレーブ成形機などを使用し、温度180~350℃、加熱時間100~300分、面圧20~100kg/cm2で積層成形することにより本発明の金属箔張積層板を製造することができる。また、前記のプリプレグと、別途作製した内層用の配線板(内層回路板ともいう)とを組み合わせて積層成形することにより、多層板とすることもできる。多層板の製造方法としては、例えば、上述したプリプレグ1枚の両面に35μmの金属箔(銅箔)を配置し、前記条件にて積層形成した後、内層回路を形成し、この回路に黒化処理を実施して内層回路板を形成し、その後、この内層回路板と前記のプリプレグとを交互に1枚ずつ配置し、さらに最外層に金属箔(銅箔)を配置して、前記条件にて好ましくは真空下で積層成形することにより、多層板を作製することができる。そして、本実施形態に係る金属箔張積層板は、プリント配線板として好適に使用することができる。 In addition, the metal foil-clad laminate according to the present embodiment includes one or more prepregs according to the present embodiment and a metal foil disposed on one or both sides of the prepreg according to the present embodiment. The metal foil-clad laminate according to the present embodiment is formed by laminating one or more prepregs described above, and laminating and forming metal foil on one or both sides thereof. Specifically, one or a plurality of the above-described prepregs may be stacked, and a metal foil such as copper or aluminum may be disposed on one or both sides thereof and laminated and formed. Although the metal foil used here will not be specifically limited if it is used for printed wiring board material, Copper foil, such as a rolled copper foil and an electrolytic copper foil, is preferable. The thickness of the metal foil (copper foil) is not particularly limited, but is preferably 1.5 to 70 μm, and more preferably 3 to 35 μm. As a molding condition, a general laminated board for a printed wiring board and a multilayer board can be applied. For example, by using a multi-stage press machine, a multi-stage vacuum press machine, a continuous molding machine, an autoclave molding machine, etc., by laminating and molding at a temperature of 180 to 350 ° C., a heating time of 100 to 300 minutes, and a surface pressure of 20 to 100 kg / cm 2. The metal foil-clad laminate of the present invention can be manufactured. Further, a multilayer board can be obtained by combining the prepreg and a separately produced wiring board for inner layers (also referred to as an inner circuit board). As a method for producing a multilayer board, for example, a 35 μm metal foil (copper foil) is placed on both surfaces of one prepreg described above, laminated under the above conditions, an inner layer circuit is formed, and this circuit is blackened The inner layer circuit board is formed by carrying out the treatment, and then the inner layer circuit board and the prepreg are alternately disposed one by one, and further, a metal foil (copper foil) is disposed on the outermost layer, and the above conditions are satisfied. Preferably, a multilayer board can be produced by laminate molding under vacuum. And the metal foil tension laminated board concerning this embodiment can be used conveniently as a printed wiring board.
本実施形態に係るプリント配線板は、絶縁層と、前記絶縁層の表面に配置した導体層とを含むプリント配線板であって、前記絶縁層が、本実施形態に係る樹脂組成物から形成された層を含む。このようなプリント配線板は、常法にしたがって製造することができ、その製造方法は特に限定されない。以下、プリント配線板の製造方法の一例を示す。まず、上述した銅張積層板等の金属箔張積層板を用意する。次に、金属箔張積層板の表面にエッチング処理を施して内層回路の形成を行い、内層基板を作製する。この内層基板の内層回路表面に、必要に応じて接着強度を高めるための表面処理を行い、次いでその内層回路表面に上述したプリプレグを所要枚数重ね、さらにその外側に外層回路用の金属箔を積層し、加熱加圧して一体成形する。このようにして、内層回路と外層回路用の金属箔との間に、基材及び熱硬化性樹脂組成物の硬化物からなる絶縁層が形成された多層の積層板が製造される。次いで、この多層の積層板にスルーホールやバイアホール用の穴あけ加工を施した後、この穴の壁面に内層回路と外層回路用の金属箔とを導通させるめっき金属皮膜を形成し、さらに外層回路用の金属箔にエッチング処理を施して外層回路を形成することで、プリント配線板が製造される。 The printed wiring board according to the present embodiment is a printed wiring board including an insulating layer and a conductor layer disposed on the surface of the insulating layer, and the insulating layer is formed from the resin composition according to the present embodiment. Including layers. Such a printed wiring board can be manufactured according to a conventional method, and the manufacturing method is not particularly limited. Hereinafter, an example of the manufacturing method of a printed wiring board is shown. First, a metal foil clad laminate such as the copper clad laminate described above is prepared. Next, an etching process is performed on the surface of the metal foil-clad laminate to form an inner layer circuit, thereby producing an inner layer substrate. The inner layer circuit surface of the inner layer substrate is subjected to a surface treatment to increase the adhesive strength as necessary, then the required number of the prepregs are stacked on the inner layer circuit surface, and a metal foil for the outer layer circuit is stacked on the outer surface. Then, it is integrally molded by heating and pressing. In this way, a multilayer laminate is produced in which an insulating layer made of a cured material of the base material and the thermosetting resin composition is formed between the inner layer circuit and the metal foil for the outer layer circuit. Next, after drilling for the through holes and via holes in the multilayer laminate, a plated metal film is formed on the wall surface of the hole to connect the inner layer circuit and the metal foil for the outer layer circuit. A printed wiring board is manufactured by performing an etching process on the metal foil for forming an outer layer circuit.
前記の製造例で得られるプリント配線板は、絶縁層と、この絶縁層の表面に形成された導体層とを有し、絶縁層が上述した本実施形態に係る樹脂組成物及びその硬化物の少なくともいずれかを含む構成となる。すなわち、上述した本実施形態に係るプリプレグ(基材及びこれに含浸又は塗布された本実施形態に係る樹脂組成物及びその硬化物の少なくともいずれか)、上述した本実施形態に係る金属箔張積層板のプリプレグ層(本実施形態に係る樹脂組成物及びその硬化物の少なくともいずれかを含む層)が、本実施形態に係る樹脂組成物及びその硬化物の少なくともいずれかを含む絶縁層から構成されることになる。 The printed wiring board obtained in the above production example has an insulating layer and a conductor layer formed on the surface of the insulating layer, and the insulating layer is formed of the resin composition according to the embodiment described above and a cured product thereof. At least one of them is included. That is, the above-described prepreg according to the present embodiment (base material and at least one of the resin composition according to the present embodiment impregnated or coated thereon and the cured product thereof), the metal foil-clad laminate according to the present embodiment described above. The prepreg layer of the board (a layer containing at least one of the resin composition according to this embodiment and its cured product) is composed of an insulating layer containing at least one of the resin composition according to this embodiment and its cured product. Will be.
他方、本実施形態に係る樹脂シートは、支持体と、前記支持体の表面に配置した前記の樹脂組成物から形成された層とを含む。本実施形態に係る樹脂シートは、前記の樹脂組成物を溶剤に溶解させた溶液を支持体に塗布し乾燥することで得ることができる。ここで用いる支持体としては、特に限定されないが、例えば、ポリエチレンフィルム、ポリプロピレンフィルム、ポリカーボネートフィルム、ポリエチレンテレフタレートフィルム、エチレンテトラフルオロエチレン共重合体フィルム、並びにこれらのフィルムの表面に離型剤を塗布した離型フィルム、ポリイミドフィルム等の有機系のフィルム基材、銅箔、アルミ箔等の導体箔、ガラス板、SUS板、FRP等の板状の無機系のフィルムが挙げられる。塗布方法としては、例えば、前記の樹脂組成物を溶剤に溶解させた溶液を、バーコーター、ダイコーター、ドクターブレード、ベーカーアプリケーター等で支持体上に塗布することで、支持体と樹脂シートが一体となった積層シートを作製する方法が挙げられる。また、乾燥後に、積層シートから支持体を剥離又はエッチングすることで、単層シート(樹脂シート)とすることもできる。なお、前記の本実施形態に係る樹脂組成物を溶剤に溶解させた溶液を、シート状のキャビティを有する金型内に供給し乾燥する等してシート状に成形することで、支持体を用いることなく単層シート(樹脂シート)を得ることもできる。 On the other hand, the resin sheet according to the present embodiment includes a support and a layer formed from the resin composition disposed on the surface of the support. The resin sheet according to the present embodiment can be obtained by applying a solution prepared by dissolving the resin composition in a solvent to a support and drying it. Although it does not specifically limit as a support body used here, For example, the mold release agent was apply | coated to the surface of a polyethylene film, a polypropylene film, a polycarbonate film, a polyethylene terephthalate film, an ethylenetetrafluoroethylene copolymer film, and these films. Examples thereof include organic film base materials such as release films and polyimide films, conductive foils such as copper foil and aluminum foil, and plate-like inorganic films such as glass plates, SUS plates, and FRP. As an application method, for example, a solution obtained by dissolving the above resin composition in a solvent is applied onto a support with a bar coater, a die coater, a doctor blade, a baker applicator, etc., so that the support and the resin sheet are integrated. The method of producing the laminated sheet which became will be mentioned. Moreover, it can also be set as a single layer sheet (resin sheet) by peeling or etching a support body from a lamination sheet after drying. The support is used by forming a solution obtained by dissolving the resin composition according to the present embodiment in a solvent into a sheet having a sheet-like cavity and drying it. A single layer sheet (resin sheet) can also be obtained without any problems.
なお、本実施形態に係る樹脂シート(単層あるいは積層シート)の作製において、溶剤を除去する際の乾燥条件は、特に限定されないが、低温であると樹脂組成物中に溶剤が残り易く、高温であると樹脂組成物の硬化が進行することから、20℃~200℃の温度で1~90分間が好ましい。また、本実施形態に係る樹脂シート(単層あるいは積層シート)の樹脂層の厚みは、本実施形態に係る樹脂組成物の溶液の濃度と塗布厚みにより調整することができ、特に限定されないが、一般的には塗布厚みが厚くなると乾燥時に溶剤が残り易くなることから、0.1~500μmが好ましい。 In the production of the resin sheet (single layer or laminated sheet) according to the present embodiment, the drying conditions for removing the solvent are not particularly limited, but the solvent is likely to remain in the resin composition at a low temperature. If it is, curing of the resin composition proceeds, and therefore, a temperature of 20 ° C. to 200 ° C. is preferably 1 to 90 minutes. Further, the thickness of the resin layer of the resin sheet (single layer or laminated sheet) according to this embodiment can be adjusted by the concentration of the resin composition solution and the coating thickness according to this embodiment, and is not particularly limited. In general, when the coating thickness is thick, the solvent tends to remain during drying, so 0.1 to 500 μm is preferable.
以下、合成例、実施例及び比較例を示し、本発明をさらに詳細に説明するが、本発明はこれらに限定されるものではない。 Hereinafter, although a synthesis example, an Example, and a comparative example are shown and this invention is demonstrated further in detail, this invention is not limited to these.
(合成例1)ナフトールアラルキル型シアン酸エステル化合物(SNCN)の合成
1-ナフトールアラルキル樹脂(新日鉄住金化学(株)製)300g(OH基換算1.28mol)及びトリエチルアミン194.6g(1.92mol)(ヒドロキシ基1molに対して1.5mol)をジクロロメタン1800gに溶解させ、これを溶液1とした。
塩化シアン125.9g(2.05mol)(ヒドロキシ基1molに対して1.6mol)、ジクロロメタン293.8g、36%塩酸194.5g(1.92mol)(ヒドロキシ基1モルに対して1.5モル)、水1205.9gを、撹拌下、液温-2~-0.5℃に保ちながら、溶液1を30分かけて注下した。溶液1の注下終了後、同温度にて30分撹拌した後、トリエチルアミン65g(0.64mol)(ヒドロキシ基1molに対して0.5mol)をジクロロメタン65gに溶解させた溶液(溶液2)を10分かけて注下した。溶液2の注下終了後、同温度にて30分撹拌して反応を完結させた。
その後反応液を静置して有機相と水相を分離した。得られた有機相を水1300gで5回洗浄した。水洗5回目の廃水の電気伝導度は5μS/cmであり、水による洗浄により、除けるイオン性化合物は十分に除けられたことを確認した。
水洗後の有機相を減圧下で濃縮し、最終的に90℃で1時間濃縮乾固させて目的とするナフトールアラルキル型シアン酸エステル化合物(SNCN)(橙色粘性物)を331g得た。得られたSNCNの質量平均分子量Mwは600であった。また、SNCNのIRスペクトルは2250cm-1(シアン酸エステル基)の吸収を示し、且つ、ヒドロキシ基の吸収は示さなかった。
(Synthesis Example 1) Synthesis of naphthol aralkyl-type cyanate compound (SNCN) 1-naphthol aralkyl resin (manufactured by Nippon Steel & Sumikin Chemical Co., Ltd.) 300 g (OH group equivalent 1.28 mol) and triethylamine 194.6 g (1.92 mol) (1.5 mol with respect to 1 mol of hydroxy group) was dissolved in 1800 g of dichloromethane, and this was designated as Solution 1.
125.9 g (2.05 mol) of cyanogen chloride (1.6 mol with respect to 1 mol of hydroxy group), 293.8 g of dichloromethane, 194.5 g (1.92 mol) of 36% hydrochloric acid (1.5 mol with respect to 1 mol of hydroxy group) ), 1205.9 g of water was poured over 30 minutes with stirring while maintaining the liquid temperature at -2 to -0.5 ° C. After the pouring of solution 1 was completed, the mixture was stirred at the same temperature for 30 minutes, and then a solution (solution 2) in which 65 g (0.64 mol) of triethylamine (0.5 mol with respect to 1 mol of hydroxy group) was dissolved in 65 g of dichloromethane was obtained. Poured over a minute. After completion of the pouring of the solution 2, the reaction was completed by stirring at the same temperature for 30 minutes.
Thereafter, the reaction solution was allowed to stand to separate an organic phase and an aqueous phase. The organic phase obtained was washed 5 times with 1300 g of water. The electric conductivity of the waste water in the fifth washing with water was 5 μS / cm, and it was confirmed that the ionic compounds that could be removed were sufficiently removed by washing with water.
The organic phase after washing with water was concentrated under reduced pressure and finally concentrated to dryness at 90 ° C. for 1 hour to obtain 331 g of the desired naphthol aralkyl-type cyanate ester compound (SNCN) (orange viscous product). The obtained SNCN had a mass average molecular weight Mw of 600. The IR spectrum of SNCN showed an absorption of 2250 cm −1 (cyanate group) and no absorption of a hydroxy group.
本実施形態に係る樹脂組成物の官能基当量比は下記式(i)により算出した。
官能基当量比=(a)/((b)+(c)) ・・・(i)
(式(i)中、(a)、(b)及び(c)は、それぞれ、熱可塑性重合物(A)、マレイミド化合物(B)及びシアン酸エステル化合物(C)の官能基当量(g/eq.)にそれぞれの使用質量を掛けた値を示す。)
The functional group equivalent ratio of the resin composition according to the present embodiment was calculated by the following formula (i).
Functional group equivalent ratio = (a) / ((b) + (c)) (i)
(In the formula (i), (a), (b) and (c) are functional group equivalents (g / g) of the thermoplastic polymer (A), maleimide compound (B) and cyanate ester compound (C), respectively. eq.) is multiplied by each used mass.)
(実施例1)
前記式(2)において、R2が全て水素原子であり、n2が1~3であるマレイミド化合物(BMI-2300大和化成工業(株)製 官能基当量179g/eq)27質量部、シアン酸エステル化合物として2,2-ビス(4-シアナトフェニル)プロパン(CYTESTER(登録商標)三菱瓦斯化学(株)製 官能基当量139g/eq)63質量部、熱可塑性重合物(ビニル基を有する液状スチレン-ブタジエン-エラストマー L-SBR-820(株)クラレ製、官能基当量154g/eq)10質量部、溶融シリカ(SC2050MB、(株)アドマテックス製)150質量部、オクチル酸亜鉛(日本化学産業(株)製)0.10質量部を混合してワニス(樹脂組成物)を得た。この組成では、熱可塑性重合物(A)10質量部に対し、マレイミド化合物(B)が27質量部、シアン酸エステル化合物(C)が63質量部であることから、式(i)における(a)、(b)及び(c)の値は下記の通り算出した。
(a):(10/100)×154=15.4
(b):(27/100)×179=48.3
(c):(63/100)×139=87.6
よって、(i)に基づき算出される官能基当量比は以下の通り算出した。
15.4/(48.3+87.6)=0.11
このワニスをメチルエチルケトンで希釈し、厚さ0.1mmのガラス織布に含浸塗工し、150℃で5分間加熱乾燥して、樹脂含有量60質量%のプリプレグを得た。
Example 1
In the above formula (2), R 2 is all hydrogen atoms and n 2 is 1 to 3 maleimide compound (BMI-2300, Daiwa Kasei Kogyo Co., Ltd. functional group equivalent 179 g / eq) 27 parts by mass, cyanic acid 2,2-bis (4-cyanatophenyl) propane (CYTESTER (registered trademark), Mitsubishi Gas Chemical Co., Ltd., functional group equivalent 139 g / eq) 63 parts by mass as an ester compound, thermoplastic polymer (liquid having vinyl group) Styrene-butadiene-elastomer L-SBR-820 (manufactured by Kuraray Co., Ltd., functional group equivalent 154 g / eq) 10 parts by mass, fused silica (SC2050MB, manufactured by Admatechs Co., Ltd.) 150 parts by mass, zinc octylate (Nippon Chemical Industry) A varnish (resin composition) was obtained by mixing 0.10 parts by mass. In this composition, since 10 parts by mass of the thermoplastic polymer (A) is 27 parts by mass of the maleimide compound (B) and 63 parts by mass of the cyanate ester compound (C), (a) in the formula (i) ), (B) and (c) were calculated as follows.
(A): (10/100) × 154 = 15.4
(B): (27/100) × 179 = 48.3
(C): (63/100) × 139 = 87.6
Therefore, the functional group equivalent ratio calculated based on (i) was calculated as follows.
15.4 / (48.3 + 87.6) = 0.11.
This varnish was diluted with methyl ethyl ketone, impregnated on a glass woven fabric having a thickness of 0.1 mm, and dried by heating at 150 ° C. for 5 minutes to obtain a prepreg having a resin content of 60% by mass.
(実施例2)
前記式(2)において、R2が全て水素原子であり、n2が1~3であるマレイミド化合物(BMI-2300大和化成工業(株)製 官能基当量179g/eq)27質量部、シアン酸エステル化合物として2,2-ビス(4-シアナトフェニル)プロパン(CYTESTER(登録商標)三菱瓦斯化学(株)製 官能基当量139g/eq)63質量部、熱可塑性重合物(ビニル基を有する液状スチレン-ブタジエン-エラストマ-L-SBR-841(株)クラレ製、官能基当量179g/eq)10質量部、溶融シリカ(SC2050MB、(株)アドマテックス製)150質量部、オクチル酸亜鉛(日本化学産業(株)製)0.10質量部を混合してワニスを得た。この組成での式(i)における(a)は17.9、(b)は48.3、(c)は87.6であり、(i)に基づき算出される官能基当量比は0.13である。
このワニスをメチルエチルケトンで希釈し、厚さ0.1mmのガラス織布に含浸塗工し、150℃で5分間加熱乾燥して、樹脂含有量60質量%のプリプレグを得た。
(Example 2)
In the above formula (2), R 2 is all hydrogen atoms and n 2 is 1 to 3, maleimide compound (BMI-2300, Daiwa Kasei Kogyo Co., Ltd. functional group equivalent 179 g / eq) 27 parts by mass, cyanic acid 2,2-bis (4-cyanatophenyl) propane (CYTESTER (registered trademark), Mitsubishi Gas Chemical Co., Ltd., functional group equivalent 139 g / eq) 63 parts by mass as an ester compound, thermoplastic polymer (liquid having vinyl group) Styrene-butadiene-elastomer-L-SBR-841 (manufactured by Kuraray Co., Ltd., functional group equivalent 179 g / eq) 10 parts by mass, fused silica (SC2050MB, manufactured by Admatechs Co., Ltd.) 150 parts by mass, zinc octylate (Nippon Chemical Co., Ltd.) A varnish was obtained by mixing 0.10 parts by mass of Sangyo Co., Ltd. In this composition, (a) in formula (i) is 17.9, (b) is 48.3, (c) is 87.6, and the functional group equivalent ratio calculated based on (i) is 0.00. 13.
This varnish was diluted with methyl ethyl ketone, impregnated on a glass woven fabric having a thickness of 0.1 mm, and dried by heating at 150 ° C. for 5 minutes to obtain a prepreg having a resin content of 60% by mass.
(実施例3)
前記式(2)において、R2が全て水素原子であり、n2が1~3であるマレイミド化合物(BMI-2300大和化成工業(株)製 官能基当量179g/eq)90質量部、熱可塑性重合物(N220S JSR(株)製、ニトリル基を有するブタジエンゴム、官能基当量122g/eq)10質量部、溶融シリカ(SC2050MB、(株)アドマテックス製)150質量部、オクチル酸亜鉛(日本化学産業(株)製)0.10質量部を混合してワニスを得た。この組成での式(i)における(a)は12.2、(b)は161.1、(c)は0であり、(i)に基づき算出される官能基当量比は0.08である。
このワニスをメチルエチルケトンで希釈し、厚さ0.1mmのガラス織布に含浸塗工し、150℃で5分間加熱乾燥して、樹脂含有量60質量%のプリプレグを得た。
(Example 3)
In the formula (2), 90 parts by mass of a maleimide compound (BMI-2300, Daiwa Kasei Kogyo Co., Ltd. functional group equivalent 179 g / eq) in which R 2 is all hydrogen atoms and n 2 is 1 to 3, thermoplasticity 10 parts by mass of polymer (N220S JSR Co., butadiene rubber having a nitrile group, functional group equivalent 122 g / eq), 150 parts by mass of fused silica (SC2050MB, manufactured by Admatechs), zinc octylate (Nippon Chemical Co., Ltd.) A varnish was obtained by mixing 0.10 parts by mass of Sangyo Co., Ltd. In this composition (i), (a) is 12.2, (b) is 161.1, (c) is 0, and the functional group equivalent ratio calculated based on (i) is 0.08. is there.
This varnish was diluted with methyl ethyl ketone, impregnated on a glass woven fabric having a thickness of 0.1 mm, and dried by heating at 150 ° C. for 5 minutes to obtain a prepreg having a resin content of 60% by mass.
(実施例4)
合成例1により得られたSNCN(官能基当量256g/eq)90質量部、熱可塑性重合物(N220S JSR(株)製、ニトリル基を有するブタジエンゴム、ニトリル基を有する官能基当量122g/eq)10質量部、溶融シリカ(SC2050MB、(株)アドマテックス製)150質量部、オクチル酸亜鉛(日本化学産業(株)製)0.10質量部を混合してワニスを得た。この組成での式(i)における(a)は12.2、(b)は0、(c)は230.4であり、(i)に基づき算出される官能基当量比は0.05である。
このワニスをメチルエチルケトンで希釈し、厚さ0.1mmのガラス織布に含浸塗工し、150℃で5分間加熱乾燥して、樹脂含有量60質量%のプリプレグを得た。
Example 4
90 parts by mass of SNCN (functional group equivalent 256 g / eq) obtained by Synthesis Example 1, thermoplastic polymer (N220S JSR, butadiene rubber having nitrile group, functional group equivalent 122 g / eq having nitrile group) 10 parts by mass, 150 parts by mass of fused silica (SC2050MB, manufactured by Admatechs) and 0.10 parts by mass of zinc octylate (manufactured by Nippon Chemical Industry Co., Ltd.) were mixed to obtain a varnish. In this composition (i), (a) is 12.2, (b) is 0, (c) is 230.4, and the functional group equivalent ratio calculated based on (i) is 0.05. is there.
This varnish was diluted with methyl ethyl ketone, impregnated on a glass woven fabric having a thickness of 0.1 mm, and dried by heating at 150 ° C. for 5 minutes to obtain a prepreg having a resin content of 60% by mass.
(実施例5)
前記式(2)において、R2が全て水素原子であり、n2が1~3であるマレイミド化合物(BMI-2300大和化成工業(株)製 官能基当量179g/eq)27質量部、シアン酸エステル化合物として2,2-ビス(4-シアナトフェニル)プロパン(CYTESTER(登録商標)三菱瓦斯化学(株)製 官能基当量139g/eq)63質量部、熱可塑性重合物(N220SJSR(株)製、ニトリル基を有するブタジエンゴム、官能基当量122g/eq)10質量部、溶融シリカ(SC2050MB、(株)アドマテックス製)150質量部、オクチル酸亜鉛(日本化学産業(株)製)0.10質量部を混合してワニスを得た。この組成での式(i)における(a)は12.2、(b)は48.3、(c)は87.6であり、(i)に基づき算出される官能基当量比は0.09である。
このワニスをメチルエチルケトンで希釈し、厚さ0.1mmのガラス織布に含浸塗工し、150℃で5分間加熱乾燥して、樹脂含有量60質量%のプリプレグを得た。
(Example 5)
In the above formula (2), R 2 is all hydrogen atoms and n 2 is 1 to 3, maleimide compound (BMI-2300, Daiwa Kasei Kogyo Co., Ltd. functional group equivalent 179 g / eq) 27 parts by mass, cyanic acid 2,2-bis (4-cyanatophenyl) propane (CYTESTER (registered trademark) manufactured by Mitsubishi Gas Chemical Co., Ltd., functional group equivalent 139 g / eq) 63 parts by mass as an ester compound, thermoplastic polymer (N220SJSR Co., Ltd.) , Butadiene rubber having a nitrile group, functional group equivalent 122 g / eq) 10 parts by mass, fused silica (SC2050MB, manufactured by Admatechs Co., Ltd.) 150 parts by mass, zinc octylate (produced by Nippon Chemical Industry Co., Ltd.) 0.10 The varnish was obtained by mixing parts by mass. In this composition, (a) in formula (i) is 12.2, (b) is 48.3, (c) is 87.6, and the functional group equivalent ratio calculated based on (i) is 0.00. 09.
This varnish was diluted with methyl ethyl ketone, impregnated on a glass woven fabric having a thickness of 0.1 mm, and dried by heating at 150 ° C. for 5 minutes to obtain a prepreg having a resin content of 60% by mass.
(実施例6)
前記式(3)において、R3がメチル基、R4がエチル基であるマレイミド化合物(BMI-70ケイ・アイ化成(株)製 官能基当量221g/eq)29.7質量部、合成例1により得られたSNCN(官能基当量256g/eq)69.3質量部、熱可塑性重合物(N220S JSR(株)製、ニトリル基を有するブタジエンゴム、官能基当量122g/eq)1質量部、溶融シリカ(SC2050MB、(株)アドマテックス製)150質量部、オクチル酸亜鉛(日本化学産業(株)製)0.10質量部を混合してワニスを得た。この組成での式(i)における(a)は1.22、(b)は65.6、(c)は177.4であり、(i)に基づき算出される官能基当量比は0.01である。
このワニスをメチルエチルケトンで希釈し、厚さ0.1mmのガラス織布に含浸塗工し、150℃で5分間加熱乾燥して、樹脂含有量60質量%のプリプレグを得た。
(Example 6)
In formula (3), a maleimide compound in which R 3 is a methyl group and R 4 is an ethyl group (BMI-70 manufactured by Kay Chemical Co., Ltd., functional group equivalent 221 g / eq) 29.7 parts by mass, Synthesis Example 1 SNCN (functional group equivalent 256 g / eq) 69.3 parts by mass, thermoplastic polymer (N220S JSR Co., butadiene rubber having a nitrile group, functional group equivalent 122 g / eq) 1 part by mass, melted A varnish was obtained by mixing 150 parts by mass of silica (SC2050MB, manufactured by Admatechs Co., Ltd.) and 0.10 parts by mass of zinc octylate (manufactured by Nippon Chemical Industry Co., Ltd.). In this composition, (a) in formula (i) is 1.22, (b) is 65.6, (c) is 177.4, and the functional group equivalent ratio calculated based on (i) is 0.2. 01.
This varnish was diluted with methyl ethyl ketone, impregnated on a glass woven fabric having a thickness of 0.1 mm, and dried by heating at 150 ° C. for 5 minutes to obtain a prepreg having a resin content of 60% by mass.
(実施例7)
前記式(3)において、R3がメチル基、R4がエチル基であるマレイミド化合物(BMI-70ケイ・アイ化成(株)製 官能基当量221g/eq)27質量部、合成例1により得られたSNCN(官能基当量256g/eq)63質量部、熱可塑性重合物(N220S JSR(株)製、ニトリル基を有するブタジエンゴム、官能基当量122g/eq)10質量部、溶融シリカ(SC2050MB、(株)アドマテックス製)150質量部、オクチル酸亜鉛(日本化学産業(株)製)0.10質量部を混合してワニスを得た。この組成での式(i)における(a)は12.2、(b)は59.7、(c)は161.3であり、(i)に基づき算出される官能基当量比は0.06である。
このワニスをメチルエチルケトンで希釈し、厚さ0.1mmのガラス織布に含浸塗工し、150℃で5分間加熱乾燥して、樹脂含有量60質量%のプリプレグを得た。
(Example 7)
In the formula (3), R 3 is a methyl group and R 4 is an ethyl group, a maleimide compound (BMI-70 manufactured by Kay-Isei Chemical Co., Ltd., functional group equivalent 221 g / eq), 27 parts by mass, obtained by Synthesis Example 1 63 parts by mass of SNCN (functional group equivalent 256 g / eq), thermoplastic polymer (N220S JSR, butadiene rubber having a nitrile group, functional group equivalent 122 g / eq) 10 parts by mass, fused silica (SC2050MB, Varnish was obtained by mixing 150 parts by mass of Admatechs Co., Ltd. and 0.10 parts by mass of zinc octylate (Nihon Kagaku Sangyo Co., Ltd.). In this composition, (a) in formula (i) is 12.2, (b) is 59.7, (c) is 161.3, and the functional group equivalent ratio calculated based on (i) is 0. 06.
This varnish was diluted with methyl ethyl ketone, impregnated on a glass woven fabric having a thickness of 0.1 mm, and dried by heating at 150 ° C. for 5 minutes to obtain a prepreg having a resin content of 60% by mass.
(実施例8)
前記式(3)において、R3がメチル基、R4がエチル基であるマレイミド化合物(BMI-70ケイ・アイ化成(株)製 官能基当量221g/eq)22.5質量部、合成例1により得られたSNCN(官能基当量256g/eq)52.5質量部、熱可塑性重合物(N220S JSR(株)製、ニトリル基を有するブタジエンゴム、官能基当量122g/eq)25質量部、溶融シリカ(SC2050MB、(株)アドマテックス製)150質量部、オクチル酸亜鉛(日本化学産業(株)製)0.10質量部を混合してワニスを得た。ここの組成での式(i)における(a)は30.5、(b)は49.7、(c)は134.4であり、(i)に基づき算出される官能基当量比は0.17である。
このワニスをメチルエチルケトンで希釈し、厚さ0.1mmのガラス織布に含浸塗工し、150℃で5分間加熱乾燥して、樹脂含有量60質量%のプリプレグを得た。
(Example 8)
In the formula (3), R 3 is a methyl group, maleimide compounds wherein R 4 is an ethyl group (BMI-70 KI Kasei Co., Ltd. functional group equivalent 221 g / eq) 22.5 parts by weight Synthesis Example 1 52.5 parts by mass of SNCN (functional group equivalent 256 g / eq) obtained by the above, 25 parts by mass of thermoplastic polymer (N220S JSR, butadiene rubber having nitrile group, functional group equivalent 122 g / eq) A varnish was obtained by mixing 150 parts by mass of silica (SC2050MB, manufactured by Admatechs Co., Ltd.) and 0.10 parts by mass of zinc octylate (manufactured by Nippon Chemical Industry Co., Ltd.). In this composition, (a) in formula (i) is 30.5, (b) is 49.7, (c) is 134.4, and the functional group equivalent ratio calculated based on (i) is 0. .17.
This varnish was diluted with methyl ethyl ketone, impregnated on a glass woven fabric having a thickness of 0.1 mm, and dried by heating at 150 ° C. for 5 minutes to obtain a prepreg having a resin content of 60% by mass.
(比較例1)
前記式(3)において、R3がメチル基、R4がエチル基であるマレイミド化合物(BMI-70ケイ・アイ化成(株)製 官能基当量221g/eq)30質量部、合成例1により得られたSNCN(官能基当量256g/eq)70質量部、溶融シリカ(SC2050MB、(株)アドマテックス製)150質量部、オクチル酸亜鉛(日本化学産業(株)製)0.10質量部を混合してワニスを得た。
このワニスをメチルエチルケトンで希釈し、厚さ0.1mmのガラス織布に含浸塗工し、150℃で5分間加熱乾燥して、樹脂含有量60質量%のプリプレグを得た。
(Comparative Example 1)
In the above formula (3), 30 parts by mass of a maleimide compound (BMI-70 Kay-Isei Chemical Co., Ltd. functional group equivalent 221 g / eq) in which R 3 is a methyl group and R 4 is an ethyl group, obtained by Synthesis Example 1 70 parts by mass of SNCN (functional group equivalent: 256 g / eq), 150 parts by mass of fused silica (SC2050MB, manufactured by Admatechs), and 0.10 parts by mass of zinc octylate (manufactured by Nippon Chemical Industry Co., Ltd.) To get a varnish.
This varnish was diluted with methyl ethyl ketone, impregnated on a glass woven fabric having a thickness of 0.1 mm, and dried by heating at 150 ° C. for 5 minutes to obtain a prepreg having a resin content of 60% by mass.
(比較例2)
前記式(2)において、R2が全て水素原子であり、n2が1~3であるマレイミド化合物(BMI-2300大和化成工業(株)製 官能基当量179g/eq)30質量部、シアン酸エステル化合物として2,2-ビス(4-シアナトフェニル)プロパン(CYTESTER(登録商標)三菱瓦斯化学(株)製 官能基当量139g/eq)70質量部、溶融シリカ(SC2050MB、(株)アドマテックス製)150質量部、オクチル酸亜鉛(日本化学産業(株)製)0.10質量部を混合してワニスを得た。
このワニスをメチルエチルケトンで希釈し、厚さ0.1mmのガラス織布に含浸塗工し、150℃で5分間加熱乾燥して、樹脂含有量60質量%のプリプレグを得た。
(Comparative Example 2)
In the formula (2), 30 parts by mass of maleimide compound (BMI-2300, Daiwa Kasei Kogyo Co., Ltd. functional group equivalent 179 g / eq) in which R 2 is all hydrogen atoms and n 2 is 1 to 3, cyanic acid As an ester compound, 70 parts by mass of 2,2-bis (4-cyanatophenyl) propane (CYTESTER (registered trademark) Mitsubishi Gas Chemical Co., Ltd. functional group equivalent 139 g / eq), fused silica (SC2050MB, Admatechs Co., Ltd.) 150 parts by mass and zinc octylate (manufactured by Nippon Chemical Industry Co., Ltd.) 0.10 parts by mass were mixed to obtain a varnish.
This varnish was diluted with methyl ethyl ketone, impregnated on a glass woven fabric having a thickness of 0.1 mm, and dried by heating at 150 ° C. for 5 minutes to obtain a prepreg having a resin content of 60% by mass.
(比較例3)
合成例1により得られたSNCN(官能基当量256g/eq)100質量部、溶融シリカ(SC2050MB、(株)アドマテックス製)150質量部、オクチル酸亜鉛(日本化学産業(株)製)0.10質量部を混合して樹脂組成物を得た。この樹脂組成物をメチルエチルケトンで希釈し、厚さ0.1mmのガラス織布に含浸塗工し、150℃で5分間加熱乾燥して、樹脂含有量60質量%のプリプレグを得た。
(Comparative Example 3)
100 parts by mass of SNCN (functional group equivalent 256 g / eq) obtained by Synthesis Example 1, 150 parts by mass of fused silica (SC2050MB, manufactured by Admatechs Co., Ltd.), zinc octylate (manufactured by Nippon Chemical Industry Co., Ltd.) 10 parts by mass was mixed to obtain a resin composition. This resin composition was diluted with methyl ethyl ketone, impregnated onto a glass woven fabric having a thickness of 0.1 mm, and dried by heating at 150 ° C. for 5 minutes to obtain a prepreg having a resin content of 60% by mass.
(比較例4)
前記式(2)において、R2が全て水素原子であり、n2が1~3であるマレイミド化合物(BMI-2300大和化成工業(株)製 官能基当量179g/eq)100質量部、溶融シリカ(SC2050MB、(株)アドマテックス製)150質量部、オクチル酸亜鉛(日本化学産業(株)製)0.10質量部を混合してワニスを得た。
このワニスをメチルエチルケトンで希釈し、厚さ0.1mmのガラス織布に含浸塗工し、150℃で5分間加熱乾燥して、樹脂含有量60質量%のプリプレグを得た。
(Comparative Example 4)
A maleimide compound (BMI-2300, functional group equivalent 179 g / eq, manufactured by Daiwa Kasei Kogyo Co., Ltd.) wherein R 2 is all hydrogen atoms and n 2 is 1 to 3 in the formula (2), fused silica A varnish was obtained by mixing 150 parts by mass (SC2050MB, manufactured by Admatechs Co., Ltd.) and 0.10 parts by mass of zinc octylate (manufactured by Nippon Chemical Industry Co., Ltd.).
This varnish was diluted with methyl ethyl ketone, impregnated on a glass woven fabric having a thickness of 0.1 mm, and dried by heating at 150 ° C. for 5 minutes to obtain a prepreg having a resin content of 60% by mass.
(比較例5)
前記式(3)において、R3がメチル基、R4がエチル基であるマレイミド化合物(BMI-70ケイ・アイ化成(株)製 官能基当量221g/eq)18.8質量部、合成例1により得られたSNCN(官能基当量256g/eq)43.8質量部、熱可塑性重合物(N220S JSR(株)製、ニトリル基を有するブタジエンゴム、官能基当量122g/eq)37.5質量部、溶融シリカ(SC2050MB、(株)アドマテックス製)150質量部、オクチル酸亜鉛(日本化学産業(株)製)0.10質量部を混合して樹脂組成物を得た。この組成での式(i)における(a)は45.8、(b)は41.4、(c)は112.0であり、(i)に基づき算出される官能基当量比は0.3である。
この樹脂組成物をメチルエチルケトンで希釈し、厚さ0.1mmのガラス織布に含浸塗工し、150℃で5分間加熱乾燥して、樹脂含有量60質量%のプリプレグを得た。
(Comparative Example 5)
In the above formula (3), R 3 is a methyl group, and R 4 is an ethyl group, a maleimide compound (BMI-70 manufactured by Kay Chemical Co., Ltd., functional group equivalent 221 g / eq) 18.8 parts by mass, Synthesis Example 1 SNCN (functional group equivalent 256 g / eq) 43.8 parts by mass, thermoplastic polymer (N220S JSR, butadiene rubber having a nitrile group, functional group equivalent 122 g / eq) 37.5 parts by mass Then, 150 parts by mass of fused silica (SC2050MB, manufactured by Admatechs Co., Ltd.) and 0.10 parts by mass of zinc octylate (manufactured by Nippon Chemical Industry Co., Ltd.) were mixed to obtain a resin composition. In this composition, (a) in formula (i) is 45.8, (b) is 41.4, (c) is 112.0, and the functional group equivalent ratio calculated based on (i) is 0.00. 3.
This resin composition was diluted with methyl ethyl ketone, impregnated onto a glass woven fabric having a thickness of 0.1 mm, and dried by heating at 150 ° C. for 5 minutes to obtain a prepreg having a resin content of 60% by mass.
(比較例6)
前記式(3)において、R3がメチル基、R4がエチル基であるマレイミド化合物(BMI-70ケイ・アイ化成(株)製 官能基当量221g/eq)15質量部、合成例1により得られたSNCN(官能基当量256g/eq)35質量部、熱可塑性重合物(N220S JSR(株)製、ニトリル基を有するブタジエンゴム、官能基当量122g/eq)50質量部、溶融シリカ(SC2050MB、(株)アドマテックス製)150質量部、オクチル酸亜鉛(日本化学産業(株)製)0.10質量部を混合して樹脂組成物を得た。この組成での式(i)における(a)は61.0、(b)は33.2、(c)は89.6であり、式(i)に基づき算出される官能基当量比は0.5である。
この樹脂組成物をメチルエチルケトンで希釈し、厚さ0.1mmのガラス織布に含浸塗工し、150℃で5分間加熱乾燥して、樹脂含有量60質量%のプリプレグを得た。
(Comparative Example 6)
In the above formula (3), 15 parts by mass of a maleimide compound (BMI-70 Kay-Isei Chemical Co., Ltd. functional group equivalent 221 g / eq) in which R 3 is a methyl group and R 4 is an ethyl group, obtained by Synthesis Example 1 35 parts by mass of SNCN (functional group equivalent: 256 g / eq), thermoplastic polymer (N220S JSR, butadiene rubber having a nitrile group, functional group equivalent: 122 g / eq), 50 parts by mass, fused silica (SC2050MB, 150 parts by mass of Admatechs Co., Ltd. and 0.10 parts by mass of zinc octylate (Nihon Kagaku Sangyo Co., Ltd.) were mixed to obtain a resin composition. In this composition, (a) in formula (i) is 61.0, (b) is 33.2, (c) is 89.6, and the functional group equivalent ratio calculated based on formula (i) is 0. .5.
This resin composition was diluted with methyl ethyl ketone, impregnated onto a glass woven fabric having a thickness of 0.1 mm, and dried by heating at 150 ° C. for 5 minutes to obtain a prepreg having a resin content of 60% by mass.
実施例1~8、比較例1~6により得られたプリプレグを8枚重ねて12μm厚の電解銅箔(3EC-M3-VLP、三井金属(株)製)を上下に配置し、圧力30kgf/cm2、温度220℃で120分間の積層成型を行い、絶縁層厚さ0.8mmの金属箔張積層板を得た。得られた金属箔張積層板を用いて、誘電正接測定、銅箔ピール強度測定を行った。結果を表1に示す。 Eight prepregs obtained in Examples 1 to 8 and Comparative Examples 1 to 6 are stacked, and 12 μm thick electrolytic copper foil (3EC-M3-VLP, manufactured by Mitsui Kinzoku Co., Ltd.) is placed up and down at a pressure of 30 kgf / Lamination was performed at cm 2 and a temperature of 220 ° C. for 120 minutes to obtain a metal foil-clad laminate with an insulating layer thickness of 0.8 mm. Using the obtained metal foil-clad laminate, dielectric loss tangent measurement and copper foil peel strength measurement were performed. The results are shown in Table 1.
(測定方法及び評価方法)
1)銅箔ピール強度:得られた8枚重ねの金属箔張積層板について、JIS C6481に準じて、12μm金属箔付きの試験片(30mm×150mm×0.8mm)を用い、試験数3で銅箔の引き剥がし強度を測定し、下限値の平均値を測定値とした。
2)誘電正接(Df):得られた8枚重ねの金属箔張積層板の銅箔を除去した試験片を使用し、空洞共振器摂動法(アジレントテクノロジー製Agilent8722ES)にて、10GHzの誘電正接の測定を3回実施し、その平均値を求めた。10GHzでの誘電正接値が0.004以上をNGとした。
(Measurement method and evaluation method)
1) Copper foil peel strength: For the obtained 8-layer metal foil-clad laminate, a test piece with 12 μm metal foil (30 mm × 150 mm × 0.8 mm) was used according to JIS C6481, and the number of tests was 3. The peel strength of the copper foil was measured, and the average of the lower limit values was taken as the measured value.
2) Dielectric loss tangent (Df): Using a test piece obtained by removing the copper foil of the obtained eight-layer metal foil-clad laminate, a dielectric loss tangent of 10 GHz is obtained by a cavity resonator perturbation method (Agilent Technologies Agilent 8722ES). Was measured three times, and the average value was obtained. A dielectric loss tangent value at 10 GHz of 0.004 or more was determined as NG.
表1から明らかなように、本発明の樹脂組成物を用いることで、銅箔密着性が良好で、低誘電特性に優れるプリプレグ及びプリント配線板等を実現できることが確認された。 As is apparent from Table 1, it was confirmed that by using the resin composition of the present invention, it is possible to realize a prepreg, a printed wiring board and the like having good copper foil adhesion and excellent low dielectric properties.
本発明の樹脂組成物は、電気・電子材料、工作機械材料、航空材料等の各種用途において、例えば、電気絶縁材料、半導体プラスチックパッケージ、封止材料、接着剤、積層材料、レジスト、ビルドアップ積層板材料等として、広く且つ有効に利用可能である。とりわけ、近年の情報端末機器や通信機器などの高集積・高密度化対応のプリント配線板材料として殊に有効に利用可能である。また、本発明の樹脂組成物を用いて得られるプリプレグ、樹脂シート、金属箔張積層板及びプリント配線板等は、銅箔密着性及び低誘電特性に優れているので、その工業的な実用性は極めて高い。 The resin composition of the present invention is used in various applications such as electrical / electronic materials, machine tool materials, and aviation materials, for example, electrical insulating materials, semiconductor plastic packages, sealing materials, adhesives, laminate materials, resists, build-up laminates. It can be used widely and effectively as a plate material. In particular, it can be used particularly effectively as a printed wiring board material for high integration and high density in recent information terminal equipment and communication equipment. In addition, prepregs, resin sheets, metal foil-clad laminates and printed wiring boards obtained using the resin composition of the present invention are excellent in copper foil adhesion and low dielectric properties, so their industrial practicality. Is extremely expensive.
Claims (7)
官能基当量比=(a)/((b)+(c)) ・・・(i)
(式(i)中、(a)、(b)及び(c)は、それぞれ、熱可塑性重合物(A)、マレイミド化合物(B)及びシアン酸エステル化合物(C)の官能基当量(g/eq.)にそれぞれの使用質量を掛けた値を示す。) Thermoplastic polymer containing at least one functional group selected from the group consisting of nitrile group, epoxy group, allyl group, vinyl group, carboxy group, alkoxysilyl group, acrylic group, methacryl group, phenyl group and phenolic hydroxyl group ( A resin comprising a resin composition comprising A) and a maleimide compound (B) and / or a cyanate ester compound (C), wherein the functional group equivalent ratio represented by the following formula (i) is 0.005 to 0.2 Composition.
Functional group equivalent ratio = (a) / ((b) + (c)) (i)
(In the formula (i), (a), (b) and (c) are functional group equivalents (g / g) of the thermoplastic polymer (A), maleimide compound (B) and cyanate ester compound (C), respectively. eq.) is multiplied by each used mass.)
請求項1~3のいずれか1項に記載の樹脂組成物から形成された層とを含む、プリプレグ。 A substrate;
A prepreg comprising a layer formed from the resin composition according to any one of claims 1 to 3.
前記プリプレグの片面又は両面に配置した金属箔と、を含む金属箔張積層板。 The prepreg according to claim 4, wherein one or more sheets are stacked,
A metal foil-clad laminate including a metal foil disposed on one side or both sides of the prepreg.
前記支持体の表面に配置した請求項1~3のいずれか1項に記載の樹脂組成物から形成された層と、を含む、樹脂シート。 A support;
A resin sheet comprising: a layer formed from the resin composition according to any one of claims 1 to 3 disposed on a surface of the support.
前記絶縁層が、請求項1~3のいずれか1項に記載の樹脂組成物から形成された層を含む、プリント配線板。 A printed wiring board including an insulating layer and a conductor layer disposed on the surface of the insulating layer,
A printed wiring board, wherein the insulating layer includes a layer formed from the resin composition according to any one of claims 1 to 3.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020207036687A KR102728878B1 (en) | 2018-06-01 | 2019-05-31 | Resin composition, prepreg, metal foil-clad laminate, resin sheet, and printed wiring board |
| JP2020522625A JP7322877B2 (en) | 2018-06-01 | 2019-05-31 | Resin composition, prepreg, metal foil-clad laminate, resin sheet, and printed wiring board |
| CN201980036400.9A CN112204108B (en) | 2018-06-01 | 2019-05-31 | Resin composition, prepreg, metal foil-clad laminate, resin sheet, and printed wiring board |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2018-105994 | 2018-06-01 | ||
| JP2018105994 | 2018-06-01 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2019230942A1 true WO2019230942A1 (en) | 2019-12-05 |
Family
ID=68697579
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2019/021691 Ceased WO2019230942A1 (en) | 2018-06-01 | 2019-05-31 | Resin composition, prepreg, metal foil laminated plate, resin sheet, and printed wiring board |
Country Status (5)
| Country | Link |
|---|---|
| JP (1) | JP7322877B2 (en) |
| KR (1) | KR102728878B1 (en) |
| CN (1) | CN112204108B (en) |
| TW (1) | TWI816807B (en) |
| WO (1) | WO2019230942A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2023079174A (en) * | 2021-11-26 | 2023-06-07 | 南亞塑膠工業股▲分▼有限公司 | resin composition |
| JP7561302B1 (en) * | 2023-02-03 | 2024-10-03 | 日本化薬株式会社 | Compound, curable resin composition and cured product thereof |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01158039A (en) * | 1987-04-27 | 1989-06-21 | Mitsubishi Gas Chem Co Inc | Curable resin composition |
| JPH0839685A (en) * | 1994-07-28 | 1996-02-13 | Mitsubishi Gas Chem Co Inc | Manufacturing method of fiber reinforced film |
| JP2006028265A (en) * | 2004-07-13 | 2006-02-02 | Hitachi Chem Co Ltd | Liquid encapsulating resin composition, electronic component device and manufacturing method thereof |
| JP2013207177A (en) * | 2012-03-29 | 2013-10-07 | Sumitomo Bakelite Co Ltd | Dicing tape integrating adhesive film, semiconductor device, multilayer circuit board, and electronic component |
| WO2013172435A1 (en) * | 2012-05-17 | 2013-11-21 | 太陽インキ製造株式会社 | Alkaline-developable thermosetting resin composition and printed circuit board |
| JP2015180751A (en) * | 2015-07-09 | 2015-10-15 | 味の素株式会社 | Resin composition |
| JP2016147435A (en) * | 2015-02-12 | 2016-08-18 | 味の素株式会社 | Sheet-like laminate material, multilayer wiring board and method for producing multilayer wiring board |
| JP2017206578A (en) * | 2016-05-16 | 2017-11-24 | 住友ベークライト株式会社 | Thermosetting resin composition, carrier-attached resin film, prepreg, metal-clad laminate, resin substrate, printed wiring board, and semiconductor device |
| JP2018059100A (en) * | 2016-10-05 | 2018-04-12 | 明和化成株式会社 | Maleimide resin and production method thereof, maleimide resin composition and cured product |
| JP2019052278A (en) * | 2017-09-19 | 2019-04-04 | 三菱ケミカル株式会社 | Epoxy resin, epoxy resin composition, cured product, and laminate for electric-electronic circuit |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1158039A (en) * | 1997-08-18 | 1999-03-02 | Showa Alum Corp | Lap joint by friction stir welding and method of forming the same |
| JP2009155399A (en) * | 2007-12-25 | 2009-07-16 | Hitachi Chem Co Ltd | Thermosetting resin composition, and prepreg and laminate both made by using the same |
| KR101958046B1 (en) | 2011-11-02 | 2019-03-13 | 미츠비시 가스 가가쿠 가부시키가이샤 | Resin composition, prepreg, and laminated sheet |
| JP6481610B2 (en) * | 2013-06-03 | 2019-03-13 | 三菱瓦斯化学株式会社 | Resin composition for printed wiring board material, and prepreg, resin sheet, metal foil-clad laminate, and printed wiring board using the same |
| SG11201509672RA (en) | 2013-06-18 | 2015-12-30 | Mitsubishi Gas Chemical Co | Resin composition, prepreg, resin sheet and metal foil-clad laminate |
| US11041045B2 (en) * | 2015-04-30 | 2021-06-22 | Showa Denko Materials Co., Ltd. | Resin composition, prepreg, laminate and multilayer printed wiring board |
| TWI781918B (en) * | 2016-02-02 | 2022-11-01 | 日商三菱瓦斯化學股份有限公司 | Resin composition, prepreg, metal foil-clad laminate, resin sheet, printed wiring board, and semiconductor device |
| JP6913305B2 (en) * | 2016-06-29 | 2021-08-04 | 三菱瓦斯化学株式会社 | Resin composition, resin sheet, multilayer printed wiring board and semiconductor device |
-
2019
- 2019-05-31 TW TW108118863A patent/TWI816807B/en active
- 2019-05-31 JP JP2020522625A patent/JP7322877B2/en active Active
- 2019-05-31 CN CN201980036400.9A patent/CN112204108B/en active Active
- 2019-05-31 KR KR1020207036687A patent/KR102728878B1/en active Active
- 2019-05-31 WO PCT/JP2019/021691 patent/WO2019230942A1/en not_active Ceased
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01158039A (en) * | 1987-04-27 | 1989-06-21 | Mitsubishi Gas Chem Co Inc | Curable resin composition |
| JPH0839685A (en) * | 1994-07-28 | 1996-02-13 | Mitsubishi Gas Chem Co Inc | Manufacturing method of fiber reinforced film |
| JP2006028265A (en) * | 2004-07-13 | 2006-02-02 | Hitachi Chem Co Ltd | Liquid encapsulating resin composition, electronic component device and manufacturing method thereof |
| JP2013207177A (en) * | 2012-03-29 | 2013-10-07 | Sumitomo Bakelite Co Ltd | Dicing tape integrating adhesive film, semiconductor device, multilayer circuit board, and electronic component |
| WO2013172435A1 (en) * | 2012-05-17 | 2013-11-21 | 太陽インキ製造株式会社 | Alkaline-developable thermosetting resin composition and printed circuit board |
| JP2016147435A (en) * | 2015-02-12 | 2016-08-18 | 味の素株式会社 | Sheet-like laminate material, multilayer wiring board and method for producing multilayer wiring board |
| JP2015180751A (en) * | 2015-07-09 | 2015-10-15 | 味の素株式会社 | Resin composition |
| JP2017206578A (en) * | 2016-05-16 | 2017-11-24 | 住友ベークライト株式会社 | Thermosetting resin composition, carrier-attached resin film, prepreg, metal-clad laminate, resin substrate, printed wiring board, and semiconductor device |
| JP2018059100A (en) * | 2016-10-05 | 2018-04-12 | 明和化成株式会社 | Maleimide resin and production method thereof, maleimide resin composition and cured product |
| JP2019052278A (en) * | 2017-09-19 | 2019-04-04 | 三菱ケミカル株式会社 | Epoxy resin, epoxy resin composition, cured product, and laminate for electric-electronic circuit |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2023079174A (en) * | 2021-11-26 | 2023-06-07 | 南亞塑膠工業股▲分▼有限公司 | resin composition |
| JP7561302B1 (en) * | 2023-02-03 | 2024-10-03 | 日本化薬株式会社 | Compound, curable resin composition and cured product thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN112204108A (en) | 2021-01-08 |
| KR20210016389A (en) | 2021-02-15 |
| JPWO2019230942A1 (en) | 2021-07-15 |
| JP7322877B2 (en) | 2023-08-08 |
| CN112204108B (en) | 2022-12-27 |
| TWI816807B (en) | 2023-10-01 |
| TW202003664A (en) | 2020-01-16 |
| KR102728878B1 (en) | 2024-11-11 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP6485672B2 (en) | Resin composition, prepreg, metal foil-clad laminate, resin sheet and printed wiring board | |
| JP6010874B1 (en) | Resin composition, prepreg, metal foil-clad laminate, resin composite sheet, and printed wiring board | |
| JP6819921B2 (en) | Resin composition, prepreg, metal foil-clad laminate, resin sheet and printed wiring board | |
| WO2016147735A1 (en) | Resin composition, prepreg, metal foil-clad laminate, resin sheet, and printed wiring board | |
| JP6761572B2 (en) | Resin composition, prepreg, metal foil-clad laminate, resin sheet and printed wiring board | |
| JP2017052884A (en) | Resin composition, prepreg, metal foil-clad laminate, resin sheet, and printed wiring board | |
| JP7322877B2 (en) | Resin composition, prepreg, metal foil-clad laminate, resin sheet, and printed wiring board | |
| JP6618036B2 (en) | Resin composition, prepreg, metal foil-clad laminate, resin sheet and printed wiring board | |
| JP6531910B2 (en) | Resin composition, prepreg, metal foil-clad laminate, resin sheet and printed wiring board | |
| JP6593739B2 (en) | Resin composition, prepreg, metal foil-clad laminate, resin sheet and printed wiring board | |
| JP6318820B2 (en) | Resin composition, prepreg, resin sheet and metal foil-clad laminate | |
| JP2017200966A (en) | Resin composition, prepreg, metal foil-clad laminate, resin sheet and printed wiring board | |
| JP2017145270A (en) | Resin composition, prepreg, metal foil-clad laminate, resin sheet and printed wiring board | |
| JP2018016675A (en) | Resin composition, prepreg, metal foil-clad laminate, resin sheet, resin composite sheet and printed wiring board | |
| JP6792204B2 (en) | Resin composition, prepreg, metal foil-clad laminate, resin sheet and printed wiring board | |
| KR102481055B1 (en) | Resin composition, prepreg, metal-foil-clad laminate, resin sheet, and printed wiring board | |
| JP6025090B1 (en) | Resin composition for printed wiring board, prepreg, metal foil-clad laminate, resin sheet, and printed wiring board | |
| JP6379600B2 (en) | Resin composition, prepreg, resin sheet, and metal foil-clad laminate | |
| JPWO2019044977A1 (en) | Resin composition, prepreg, metal foil-clad laminate, resin sheet and printed wiring board | |
| JP2019119812A (en) | Resin composition, prepreg, metal foil clad laminate, resin sheet, and printed wiring board | |
| JP6761573B2 (en) | Resin composition, prepreg, metal foil-clad laminate, resin sheet and printed wiring board | |
| JP2018009126A (en) | Resin composition, prepreg, metal foil-clad laminate, resin sheet and printed wiring board |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 19810026 Country of ref document: EP Kind code of ref document: A1 |
|
| ENP | Entry into the national phase |
Ref document number: 2020522625 Country of ref document: JP Kind code of ref document: A |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| ENP | Entry into the national phase |
Ref document number: 20207036687 Country of ref document: KR Kind code of ref document: A |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 19810026 Country of ref document: EP Kind code of ref document: A1 |