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WO2019223367A1 - Cylindrical milling rotor, and operation method thereof - Google Patents

Cylindrical milling rotor, and operation method thereof Download PDF

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Publication number
WO2019223367A1
WO2019223367A1 PCT/CN2019/074321 CN2019074321W WO2019223367A1 WO 2019223367 A1 WO2019223367 A1 WO 2019223367A1 CN 2019074321 W CN2019074321 W CN 2019074321W WO 2019223367 A1 WO2019223367 A1 WO 2019223367A1
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Prior art keywords
cylindrical
milling
cylindrical milling
grinding
milling rotor
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PCT/CN2019/074321
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French (fr)
Chinese (zh)
Inventor
赵东生
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Linqing Gyroscopic Machinery Co Ltd
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Linqing Gyroscopic Machinery Co Ltd
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Publication of WO2019223367A1 publication Critical patent/WO2019223367A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/26Details
    • B02C13/28Shape or construction of beater elements
    • B02C13/2804Shape or construction of beater elements the beater elements being rigidly connected to the rotor

Definitions

  • the present disclosure relates to the field of milling machines, for example, to a cylindrical milling rotor and a working method thereof.
  • the milling rotors of related technology mills are disc-shaped.
  • the milling rotor is equipped with a hammer disc, a belt and a belt.
  • the toothed ring gear, the graded impeller, and the material guide sleeve which is stationary outside the graded impeller.
  • the grinding disc drives the hammer blade to rotate at a high speed, and the material is ground in the grinding area composed of the hammer blade and the ring gear. Under the action of negative pressure wind, it enters the classification area composed of the classification impeller and the guide sleeve for classification.
  • the classification impeller rotates at high speed.
  • the tangential velocity of the airflow between the blades of the classification impeller is forced vortex distribution, and the particles of the material enter.
  • the fine particle material passes through the blades of the classifying impeller and enters the powder collecting device as the gas drag force is greater than the centrifugal force.
  • the coarse particles are separated from the classifying impeller because the centrifugal force is greater than the drag force of the gas, and then returned to the milling area through the material guide to circulate again.
  • the grinding rotor of the related art grinding machine has a disk shape, which limits the spatial distribution of the hammer blade in the axial direction of the grinding disk, and the ground material particles cannot be effectively ground in the space flowing from the grinding area to the separating area. Crushing and conveying. At work, the coarse particles of the material are easy to follow the high-speed rotating hammer blade to form a circulating flow, and do idle rotation in the space between the crushing area and the classification area, preventing the timely discharge of fine particles, and easily causing agglomeration and excessive crushing. Consumption of power reduces milling efficiency.
  • the feeding amount increases and the material is difficult to grind, it is necessary to circulate the material particles multiple times to achieve the required fineness. With the increase of coarse particles, the material-gas ratio increases, and the coarseness of the classification impeller separation is coarse. The particles cannot be quickly and efficiently separated through the stationary guide sleeve, which causes the classification efficiency to decrease.
  • the cylindrical crushing rotor uses a multi-stage crushing disk.
  • the cylindrical crushing rotor uses a cylindrical crushing rotor, which solves the limitation of the space distribution of the hammer blade and improves the grinding.
  • Powder efficiency and effective conveyance of fine powder the two patents mentioned above have removed the guide sleeve and simplified the classification structure, but there are still problems in the classification of the powder, because the classification impeller rotates at high speed, and it will be free on the outer edge of the classification impeller. Vortex, some particles will rotate around the classifying impeller with the free vortex. The speed of the free vortex decreases exponentially as the radius of the classifying impeller increases.
  • the disclosure provides a cylindrical milling rotor, which can solve the problem of material forming a circulating flow and excessive power consumption, and can also solve the problem of low classification efficiency due to slow material return, easy agglomeration, adherence, and inability to quickly return to the circulation. The problem.
  • An embodiment provides a cylindrical milling rotor, including a power disc; a hammer blade; and a cylindrical milling cylinder connected to the power disc and having a cylindrical shape, the hammer blade being along an axial direction of the milling cylinder.
  • the grinding drum Distributed on the outer periphery, the grinding drum includes at least two annular casing portions and a plurality of centrifugal guiding portions, the centrifugal guiding portions are arranged to conduct a backflow function to the material, and the at least two annular casing portions Coaxially distributed, the plurality of centrifugal guide portions are arranged along the circumferential direction of the annular casing portion, and are located between two adjacent annular casing portions, and two adjacent annular casing portions. There is a gap between the body parts to connect the inside and outside of the milling drum and form a backflow channel for coarse particles.
  • An embodiment also provides a working method of a cylindrical grinding rotor, wherein the above-mentioned cylindrical grinding rotor is used for implementation, and the method includes:
  • the cylindrical milling rotor is driven to rotate at a high speed to form a powerful centrifugal field, so that coarse particles entering the classification zone are separated by the classification impeller, wherein when the coarse particles are close to the cylindrical milling rotor, the The cylindrical milling rotor is captured by the powerful centrifugal field and returned to the outside of the milling cylinder through the return channel.
  • FIG. 1 is a schematic structural diagram of a cylindrical milling rotor provided in Embodiment 1.
  • FIG. 1 is a schematic structural diagram of a cylindrical milling rotor provided in Embodiment 1.
  • FIG. 2 is a schematic structural view of the cylindrical milling rotor provided in the first embodiment from another perspective.
  • FIG. 3 is a schematic structural diagram of a milling drum provided in Embodiment 1.
  • FIG. 3 is a schematic structural diagram of a milling drum provided in Embodiment 1.
  • FIG. 4 is a schematic structural diagram of a cylindrical milling rotor provided in the second embodiment.
  • FIG. 5 is a schematic structural view of the cylindrical milling rotor provided in Embodiment 2 from another perspective.
  • FIG. 6 is a schematic diagram of a combined structure of a first annular casing portion and a second annular casing portion in Embodiment 2.
  • FIG. 6 is a schematic diagram of a combined structure of a first annular casing portion and a second annular casing portion in Embodiment 2.
  • FIG. 7 is a sectional view of FIG. 6.
  • FIG. 8 is a schematic structural diagram of a hammer blade provided in the second embodiment.
  • FIG. 9 is a schematic structural diagram of a cylindrical milling rotor of Embodiment 3.
  • FIG. 9 is a schematic structural diagram of a cylindrical milling rotor of Embodiment 3.
  • FIG. 10 is a schematic structural view of the cylindrical milling rotor of the third embodiment at another angle.
  • FIG. 11 is a schematic structural diagram of a combination of a first annular casing portion, a second annular casing portion, a centrifugal guide portion, and a hammer blade in the third embodiment.
  • FIG. 12 is a schematic structural diagram of a power disc of a cylindrical milling rotor in an embodiment.
  • FIG. 13 is a schematic structural view of a power disc of a cylindrical milling rotor in another embodiment from another perspective.
  • FIG. 14 is a schematic structural diagram of a horn-shaped centrifugal guide according to an embodiment.
  • 15 is a sectional view of a horn-shaped centrifugal guide according to an embodiment.
  • FIG. 16 is a schematic structural diagram of a seamless tube mill according to an embodiment.
  • FIG. 17 is a schematic structural diagram of a cylindrical milling rotor provided by an embodiment.
  • FIG. 18 is a schematic structural diagram of a milling drum provided in Embodiment 4.
  • FIG. 18 is a schematic structural diagram of a milling drum provided in Embodiment 4.
  • FIG. 19 is a schematic structural view of the milling drum provided in Embodiment 4 from another perspective.
  • FIG. 20 is a schematic structural diagram of a centrifugal guide provided in the fourth embodiment.
  • FIG. 21 is a flowchart of a working method of a cylindrical milling rotor according to an embodiment.
  • FIG. 1 and 2 are schematic structural diagrams of a cylindrical milling rotor of this embodiment, and the cylindrical milling rotor can achieve rapid classification.
  • the power disc 1 of the cylindrical milling rotor in this embodiment is connected to the milling cylinder of FIG. 3 through threads.
  • the milling cylinder of FIG. 4 is composed of three pieces of ring-shaped housing parts 3 and two sets of blade-shaped centrifugal guides.
  • the centrifugal guide portions 4 are welded together, the centrifugal guide portions 4 are evenly distributed around the axis of the annular casing portion 3, and the uniformly distributed return channels are divided by the centrifugal guide portions 4 between the adjacent two annular casing portions 3, and the hammer blade 2 It is screwed to the centrifugal guide 3, the power disc 1 receives external power through the power shaft hole 11, and the classification impeller 5 is suspended in the grinding drum shown in FIG. 3 during installation.
  • the cylindrical grinding rotor provided in this embodiment realizes that after the material particles enter the classification zone, they are fully dispersed by the rotation of the cylindrical grinding rotor and the classification wheel, and then quickly participate in the classification.
  • the strong centrifugal force of the coarse particles in the cylindrical rotor Quickly leave the classification area under the action, so that the airflow is unobstructed, which is conducive to the classification of fine particles with the airflow through the classification wheel.
  • the unobstructed airflow can timely remove the heat generated during the processing of the materials, so that The temperature can maintain a low temperature rise even without cooling facilities, which has obvious processing advantages for heat-sensitive materials such as sugar and oil.
  • the space between the outer periphery of the classification impeller 5 and the inner periphery of the grinding drum constitutes a classification region.
  • the centrifugal guide portion 4 is in the shape of a blade and is uniformly distributed in the circumferential direction around the axis of the milling drum, so as to obtain the uniformly distributed backflow channels and make the coarse particles flow back evenly.
  • the annular casing portion 3 includes an inner ring edge, and one end of the centrifugal guide portion 4 is flush with the edge of the inner ring, so as to reduce the disturbance of the rotating airflow around the classification impeller 5 and facilitate the sorting of the material particles.
  • centrifugal guide portion 4 between two adjacent ring-shaped housing portions 3 is deflected by a preset angle around the grinding tube axis in the opposite direction of the rotation of the grinding tube, which can reduce the selection.
  • the air flow of the powder is disturbed to reduce the wind resistance load and prevent the material particles in the grinding area from penetrating into the classification area composed of the classification impeller 5 and the grinding drum.
  • the inner and outer diameters of the two annular casing portions 3 connected to the centrifugal guide portion 44 are equal, which makes the rotor structure simple and convenient for processing and manufacturing.
  • the hammer blades 2 arranged on the outer periphery of the milling drum are spirally distributed around the axis of the milling drum, which is beneficial to enhancing the grinding and conveying of materials and reducing the situation of powder agglomeration.
  • the grinding drum and the hammer blade 2 are installed on one side of the power disc 1. This structure further expands the spatial distribution of the hammer blade 2, the overall load distribution is more uniform, and it is more stable during high-speed rotation.
  • the centrifugal guide portion 4 plays a role of guiding and recirculating the material.
  • the annular shell portion 3 is distributed along the axial direction of the grinding tube, and the centrifugal guide portion 4 is arranged on the annular shell portion in the circumferential direction of the grinding tube. 3, there is a gap between the ring-shaped housing parts 3, which communicates the inside and outside of the milling drum, and the gap forms a return channel for coarse particles; during installation, the hammer knife 2 and the outer periphery of the milling drum are installed.
  • the outer ring gear forms the grinding area, so that the material particles are ground and transported in the extended grinding area.
  • the cylindrical grinding rotor rotates at high speed, and the material is ground in the grinding area composed of the hammer blade 2 and the ring gear.
  • the open end 7 of the cylindrical grinding rotor enters the barrel of the grinding cylinder, and is classified by the impeller 5
  • the coarse particles after being sorted are captured by the powerful centrifugal place of the grinding drum, and are returned to the grinding area outside the grinding drum for recirculation through the recirculation channel formed by the annular shell part 3 and the centrifugal guide part 4.
  • the crushing achieves the rapid classification conditions that the material particles quickly participate in the classification once dispersed, and then quickly leave the classification zone. While improving the classification efficiency, the classification accuracy of the powder is greatly improved, and the number of residual coarse particles in the powder is reduced by one million. Index of fractions.
  • the centrifugal field formed by the high-speed rotation of the cylindrical milling rotor is extremely powerful. For example, when a ⁇ 250mm horizontal rotor is rotated at a speed of 2450r / min, the centrifugal acceleration generated is more than 1,000 times the acceleration of gravity, and the powerful centrifugal force is quickly separated.
  • the coarse-grained materials in the classification zone also have a strong centrifugal acceleration of the coarse-grained materials. They are projected at a very high speed toward the materials and ring gear in the grinding zone. The collision and impact formed significantly improve the grinding effect.
  • FIG. 12 and 13 are structural diagrams of the power disk 1.
  • FIG. 14 is a structural diagram of a horn-shaped centrifugal guide 4;
  • FIG. 15 is a cross-sectional view of the horn-shaped centrifugal guide 4;
  • FIG. 17 is a structure of a cylindrical grinding rotor schematic diagram.
  • the centrifugal guide portion 4 in this embodiment is provided with a horn-shaped housing structure.
  • This structure can smoothly change the return direction of coarse particles, which is beneficial to reducing the resistance of the coarse particles to reflow, and at the same time, it can simplify the manufacturing process during the assembly of the grinding tube. .
  • This embodiment also provides a working method of a cylindrical grinding rotor.
  • the method is implemented by using the above-mentioned cylindrical grinding rotor. As shown in FIG. 21, the method includes:
  • the classification impeller is suspended in the milling drum, so that a space between the outer periphery of the classification impeller and the inner periphery of the milling cylinder constitutes a classification zone;
  • the cylindrical milling rotor is activated so that the material particles enter the classification zone from the open end of the cylindrical milling rotor;
  • the cylindrical grinding rotor is driven to rotate at a high speed to form a powerful centrifugal field, so that coarse particles entering the classification zone are separated by the classification impeller, wherein once the coarse particles are close to the classification impeller, they are used by the cylindrical grinding rotor. Captured by a powerful centrifugal field and returned to the outside of the mill drum through the return channel.
  • the cylindrical milling rotor provided in this embodiment can quickly classify, and expand the distribution of the hammer blade 2 along the axial direction of the milling cylinder, so that the material is ground, scattered and transported in the expanded milling area, which increases the grinding.
  • the crushed effective space improves the milling efficiency; the coarse particles entering the classification zone composed of the grinding drum and the classification impeller 5 and the coarse particles separated by the classification impeller 5 can be quickly and efficiently returned to the mill through the cylindrical grinding rotor
  • the powder area eliminates the problems of slow circulation of coarse particles, poor airflow and low classification efficiency.
  • the cylindrical milling rotor of this embodiment is shown in Figs. 4 and 5.
  • the milling cylinder is composed of three first annular shells with positioning bosses.
  • the part 31 is welded and fixed, the second side of each group of centrifugal guides is welded and fixed to the second annular housing part 32, and the hammer blade is connected with the grinding drum through the hammer blade screw 21.
  • the first first ring-shaped housing portion 31 and the second ring-shaped housing portion 32 are provided with a positioning function, which is convenient for rotor manufacturing, replacement, and maintenance.
  • FIG. 6 and FIG. 7 are schematic diagrams of the combined structure of the first annular casing portion 31 and the second annular casing portion 32 of this embodiment
  • FIG. 8 is a schematic diagram of the structure of a hammer knife provided in this embodiment.
  • the cross-sectional profile of the centrifugal guide 4 is surrounded by a straight section 41, a curved section 42 and a transition line.
  • the centrifugal guide 4 formed by this cross-section profile is beneficial to eliminate the free edging of the edges caused by the high-speed rotation of the classification impeller 5 in the classification zone. It is beneficial to the rapid capture and efficient separation of coarse particles in the classification zone.
  • the centrifugal guide 4 of the above structure can reduce the disturbance of the air flow in the classification zone, which is beneficial to the backflow of coarse particles and accelerates the circulation.
  • the structure of the cylindrical milling rotor of this embodiment is shown in FIG. 9 and FIG. 10, and the side of the power disk plate surface 12 in this embodiment is equipped with milling powder.
  • FIG. 11 is a schematic structural diagram of a combination of a first annular casing portion 31, a second annular casing portion 32, a centrifugal guide portion 4, and a hammer blade 2.
  • first annular casing portion 31 and the second annular casing For specific structures and functions of the body portion 32, the centrifugal guide portion 4, and the hammer blade 2, reference may be made to the first embodiment and the second embodiment, and details are not described herein again.
  • this embodiment provides a cylindrical milling rotor.
  • the power of the cylindrical milling rotor in this embodiment is
  • the disc 1 is connected to the milling drum of FIG. 3 by threads.
  • the milling drum includes at least two annular casing portions 3 and a plurality of centrifugal guide portions 4.
  • the at least two annular casing portions 3 are coaxially distributed.
  • the plurality of centrifugal guide portions 4 are provided along the circumferential direction of the annular case portion 3 and are located between two adjacent annular case portions 3, and the two adjacent annular case portions 3 There is a gap between 3 to connect the inside and outside of the milling drum and form a return channel for coarse particles.
  • the centrifugal guide 4 in this embodiment includes an arc-shaped plate 43 and a connection plate 44 connected to the arc-shaped plate 43.
  • the connection plate 44 is located in the middle of the arc-shaped plate 43 and has a non-zero angle with one end of the arc-shaped plate 43. So that the centrifugal guide 4 has a Y-shaped structure.
  • the centrifugal guide portion 4 is connected between two adjacent ring-shaped housing portions 3 through a rotation shaft, so that the centrifugal guide portion 4 can rotate around the rotation shaft. Since the centrifugal guide portion 4 can rotate, the coarse particles can be dredged out of the powder selection area better, and especially for sugary and oily materials that are easy to adhere and agglomerate, it can achieve a better separation effect.
  • the curved surface of the arc-shaped plate 43 has a guiding effect on the return of coarse-grained materials.
  • the centrifugal guide portion 4 is fixedly connected to two adjacent ring-shaped casing portions 3, so that the centrifugal guide portion 4 is fixed between the two adjacent ring-shaped casing portions 3.
  • the hammer blade 2 has an L-shaped structure and includes a first connection portion 21 and a second connection portion 22 connected to the first connection portion 21.
  • the first connection portion 21 is connected to the first side of the connection plate 44
  • the second The connection portion 22 is connected to the second side surface of the connection plate 44, and the first side surface and the second side surface are two adjacent side surfaces of the connection plate 44.
  • the hammer blade 2 further includes a blade 23 provided at a connection between the first connection portion 21 and the second connection portion 22.
  • the second side of the connecting plate 44 is the top surface of the connecting plate 44
  • the second connecting portion 22 is connected to the top surface of the connecting plate 44.
  • a blade is provided on the second connecting portion 22.
  • the blade 23 is attached to one side of the blade 221.
  • the centrifugal guide portion 4 is installed between two adjacent ring-shaped housing portions 3, the blade 221 and the blade 23 are located on the outer periphery of the grinding drum, and form a grinding area with the outer ring gear, so that the material particles are expanded. The milling area is ground and transported.
  • This embodiment also provides a working method of the cylindrical grinding rotor. This method refers to the working method and function of the cylindrical grinding rotor in the first embodiment, which is not described in this embodiment.
  • This embodiment provides a cylindrical grinding rotor. Based on Embodiment 1, Embodiment 2, Embodiment 3, and Embodiment 4, the grinding barrel of the cylindrical grinding rotor adopts a variable diameter structure.
  • the inner diameters and outer diameters of two adjacent ring-shaped housing portions 3 are not equal.
  • Such a reduced-diameter outer shape structure of the grinding tube may cause the two adjacent housing portions to flow through the adjacent two.
  • the air pressure and flow velocity of the air flow in the return channel of the annular shell portion 3 change, thereby causing the air flow to change at a lower Reynolds number and form turbulence, thereby destroying the agglomeration of the micro-nano powder, which is beneficial to the powder.
  • Dispersion and transportation reduce the "reverse crushing" phenomenon caused by powder agglomeration.
  • the inner diameter of the milling drum changes, and the change of the inner diameter forms the shape of the inner diameter of the milling rotor, which can adapt to the different shapes of the classifying impeller 5, thereby forming a uniform gap.
  • the powder selection zone is conducive to eliminating the close-range free vortex formed by the rotation of the classification impeller 5 and improving the classification efficiency and classification accuracy.
  • This embodiment also provides a working method of the cylindrical grinding rotor. This method refers to the working method and function of the cylindrical grinding rotor in the first embodiment, which is not described in this embodiment.

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Combined Means For Separation Of Solids (AREA)

Abstract

A cylindrical milling rotor, comprising: a drive disk (1); hammering cutters (2); and a milling cylinder connected to the drive disk and having a cylindrical shape. The hammering cutters (2) are distributed along an outer circumference of the milling cylinder. The milling cylinder comprises at least two annular shell portions (3) and multiple centrifugal guide portions (4), and the at least two annular shell portions (3) are coaxially distributed. The multiple centrifugal guide portions (4) are disposed circumferentially along the annular shell portions (3), and located between two adjacent annular shell portions (3). A gap between two adjacent annular shell portions (3) forms a return channel.

Description

一种筒状磨粉转子及其工作方法Cylindrical grinding rotor and working method thereof

本申请要求申请日为2018年05月19日、申请号201810484130.5为的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。This application claims priority from a Chinese patent application with a filing date of May 19, 2018 and application number 201810484130.5, the entire contents of which are incorporated herein by reference.

技术领域Technical field

本公开涉及磨粉机领域,例如是涉及一种筒状磨粉转子及其工作方法。The present disclosure relates to the field of milling machines, for example, to a cylindrical milling rotor and a working method thereof.

背景技术Background technique

相关技术的磨粉机的磨粉转子大都呈盘状,如申请号为201520607006.5、申请号为201320861999.X、申请号为201521054252.9的专利中,磨粉转子内设有锤刀的磨粉盘、带齿牙的齿圈、分级叶轮、以及套在分级叶轮外部静止的导料套,工作时,磨粉盘带动锤刀高速旋转,物料在锤刀与齿圈组成的磨粉区内磨碎,在负压风的作用下,进入到由分级叶轮与导料套组成的分级区进行分选,分级叶轮高速旋转,在分级叶轮的叶片之间的气流切向速度呈强制涡分布,物料的颗粒进入分级叶片间的强制旋转涡后受到负压风的气体曳力和分级叶轮旋转产生的离心力的双重作用,细颗粒物料因气体曳力大于离心力,穿过分级叶轮的叶片,进入粉体收集装置成为成品,粗颗粒则因离心力大于气体曳力而脱离分级叶轮,经导料套返回磨粉区再次循环。Most of the milling rotors of related technology mills are disc-shaped. For example, in the patents with the application number 201520607006.5, the application number 201320861999.X, and the application number 201521054252.9, the milling rotor is equipped with a hammer disc, a belt and a belt. The toothed ring gear, the graded impeller, and the material guide sleeve which is stationary outside the graded impeller. During operation, the grinding disc drives the hammer blade to rotate at a high speed, and the material is ground in the grinding area composed of the hammer blade and the ring gear. Under the action of negative pressure wind, it enters the classification area composed of the classification impeller and the guide sleeve for classification. The classification impeller rotates at high speed. The tangential velocity of the airflow between the blades of the classification impeller is forced vortex distribution, and the particles of the material enter. After the forced vortex between the classifying blades, the gas drag force of negative pressure wind and the centrifugal force generated by the rotation of the classifying impeller, the fine particle material passes through the blades of the classifying impeller and enters the powder collecting device as the gas drag force is greater than the centrifugal force. In the finished product, the coarse particles are separated from the classifying impeller because the centrifugal force is greater than the drag force of the gas, and then returned to the milling area through the material guide to circulate again.

相关技术的磨粉机的磨粉转子呈盘状,限制了锤刀沿磨粉盘轴向的空间分布,磨碎的物料颗粒在由磨粉区流向分粉区的空间内得不到有效磨碎和输送,工作时,物料的粗颗粒易跟随高速旋转的锤刀形成环流,在粉碎区与分级区之间的空间内做无用功旋转,阻碍细颗粒的及时排出、容易造成团聚和过粉碎,消耗动力降低磨粉效率,当喂料量增大,物料难磨碎时,需要多次循环物料颗粒才能达到所需细度,随着粗颗粒的增多,料气比增高,分级叶轮分离的粗颗粒通过静止的导料套不能快速高效的分离出去,造成分级效率下降。The grinding rotor of the related art grinding machine has a disk shape, which limits the spatial distribution of the hammer blade in the axial direction of the grinding disk, and the ground material particles cannot be effectively ground in the space flowing from the grinding area to the separating area. Crushing and conveying. At work, the coarse particles of the material are easy to follow the high-speed rotating hammer blade to form a circulating flow, and do idle rotation in the space between the crushing area and the classification area, preventing the timely discharge of fine particles, and easily causing agglomeration and excessive crushing. Consumption of power reduces milling efficiency. When the feeding amount increases and the material is difficult to grind, it is necessary to circulate the material particles multiple times to achieve the required fineness. With the increase of coarse particles, the material-gas ratio increases, and the coarseness of the classification impeller separation is coarse. The particles cannot be quickly and efficiently separated through the stationary guide sleeve, which causes the classification efficiency to decrease.

申请号为201410256850.8的专利中,筒状粉碎转子采用了多级粉碎盘,申请号为201510650758.4的专利中,筒状粉碎转子采用筒状的粉碎转子,解决了锤刀空间分布的限制,提高了磨粉效率和细粉的有效输送;上述两个专利都去掉了导料套,简化了分级结构,但在粉体的分级方面依然存在问题,因为分级叶轮高速旋转,在分级叶轮外边缘会形成自由涡,部分颗粒会随着自由涡在分 级叶轮周围旋转,自由涡的速度随着分级叶轮半径的增大呈指数减少,在离分级叶轮边缘较远的区域可忽略自由涡的存在,但靠近分级叶轮外边缘的区域自由涡较强而不能忽略,在自由涡内部分颗粒滞留时间长,导致该分级区颗粒浓度增大而增加团聚几率,并且干扰后续颗粒进入分级叶轮叶片间的强制涡内进行分级,上述的筒状分级粉碎机中的筒状粉碎转子,因筒体结构容易导致物料贴壁,不能使物料颗粒快速回流循环,影响分级效率。In the application No. 201410256850.8, the cylindrical crushing rotor uses a multi-stage crushing disk. In the patent No. 201510650758.4, the cylindrical crushing rotor uses a cylindrical crushing rotor, which solves the limitation of the space distribution of the hammer blade and improves the grinding. Powder efficiency and effective conveyance of fine powder; the two patents mentioned above have removed the guide sleeve and simplified the classification structure, but there are still problems in the classification of the powder, because the classification impeller rotates at high speed, and it will be free on the outer edge of the classification impeller. Vortex, some particles will rotate around the classifying impeller with the free vortex. The speed of the free vortex decreases exponentially as the radius of the classifying impeller increases. In the area far from the edge of the classifying impeller, the existence of the free vortex can be ignored, but it is close to the classifying impeller. The area of the outer edge of the impeller has a strong free vortex and cannot be ignored. Some particles in the free vortex have a long residence time, which leads to an increase in the concentration of particles in the classification area, which increases the probability of agglomeration, and interferes with subsequent particles entering the forced vortex between the blades of the classification impeller Grading, the cylindrical pulverizing rotor in the cylindrical pulverizer described above, due to the structure of the cylindrical body, Adherent material particles can not make rapid reflow cycle that affects the classification efficiency.

发明内容Summary of the Invention

本公开提供了一种筒状磨粉转子,既能解决物料形成环流而过多消耗动力的问题,还能解决由于物料回流慢,易团聚、贴壁以及不能快速回流循环,而造成分级效率低的问题。The disclosure provides a cylindrical milling rotor, which can solve the problem of material forming a circulating flow and excessive power consumption, and can also solve the problem of low classification efficiency due to slow material return, easy agglomeration, adherence, and inability to quickly return to the circulation. The problem.

一实施例提供了提供一种筒状磨粉转子,包括动力盘;锤刀;及与所述动力盘连接,且呈筒状的磨粉筒,所述锤刀沿所述磨粉筒轴向分布在外周,所述磨粉筒包括至少两个环状壳体部和多个离心导向部,所述离心导向部设置为对物料起到疏导回流作用,所述至少两个环状壳体部同轴分布,所述多个离心导向部沿所述环状壳体部周向设置,并位于相邻的两个所述环状壳体部之间,相邻的两个所述环状壳体部之间有间隙,以将所述磨粉筒里外联通并形成了粗颗粒的回流通道。An embodiment provides a cylindrical milling rotor, including a power disc; a hammer blade; and a cylindrical milling cylinder connected to the power disc and having a cylindrical shape, the hammer blade being along an axial direction of the milling cylinder. Distributed on the outer periphery, the grinding drum includes at least two annular casing portions and a plurality of centrifugal guiding portions, the centrifugal guiding portions are arranged to conduct a backflow function to the material, and the at least two annular casing portions Coaxially distributed, the plurality of centrifugal guide portions are arranged along the circumferential direction of the annular casing portion, and are located between two adjacent annular casing portions, and two adjacent annular casing portions. There is a gap between the body parts to connect the inside and outside of the milling drum and form a backflow channel for coarse particles.

一实施例还提供了一种筒状磨粉转子的工作方法,其中,采用上述的筒状磨粉转子实施,所述方法包括:An embodiment also provides a working method of a cylindrical grinding rotor, wherein the above-mentioned cylindrical grinding rotor is used for implementation, and the method includes:

将分级叶轮悬置在所述磨粉筒内,其中,所述分级叶轮的外周与所述磨粉筒的内周之间的空间构成分级区;Suspending a classifying impeller in the milling drum, wherein a space between an outer periphery of the classifying impeller and an inner periphery of the milling drum constitutes a classifying zone;

启动所述筒状磨粉转子,使物料颗粒由所述筒状磨粉转子的开口端进入到所述分级区;及Activating the cylindrical grinding rotor so that material particles enter the classification zone from the open end of the cylindrical grinding rotor; and

驱动所述筒状磨粉转子高速旋转,形成强大的离心场,以使进入所述分级区的粗颗粒被所述分级叶轮分离出来,其中,当粗颗粒靠近筒状磨粉转子,被所述筒状磨粉转子强大的离心场所俘获,并通过所述回流通道返回所述磨粉筒的外侧。The cylindrical milling rotor is driven to rotate at a high speed to form a powerful centrifugal field, so that coarse particles entering the classification zone are separated by the classification impeller, wherein when the coarse particles are close to the cylindrical milling rotor, the The cylindrical milling rotor is captured by the powerful centrifugal field and returned to the outside of the milling cylinder through the return channel.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是实施例一提供的筒状磨粉转子的结构示意图。FIG. 1 is a schematic structural diagram of a cylindrical milling rotor provided in Embodiment 1. FIG.

图2是实施例一提供的筒状磨粉转子另一视角的结构示意图。FIG. 2 is a schematic structural view of the cylindrical milling rotor provided in the first embodiment from another perspective.

图3是实施例一提供的磨粉筒的结构示意图。FIG. 3 is a schematic structural diagram of a milling drum provided in Embodiment 1. FIG.

图4实施例二提供的筒状磨粉转子的结构示意图。FIG. 4 is a schematic structural diagram of a cylindrical milling rotor provided in the second embodiment.

图5是实施例二提供的筒状磨粉转子另一视角的结构示意图。FIG. 5 is a schematic structural view of the cylindrical milling rotor provided in Embodiment 2 from another perspective.

图6是实施例二中第一环状壳体部和第二环状壳体部的组合结构示意图。FIG. 6 is a schematic diagram of a combined structure of a first annular casing portion and a second annular casing portion in Embodiment 2. FIG.

图7是图6的剖面图。FIG. 7 is a sectional view of FIG. 6.

图8是实施例二提供的锤刀的结构示意图。FIG. 8 is a schematic structural diagram of a hammer blade provided in the second embodiment.

图9是实施例三的筒状磨粉转子的结构示意图。FIG. 9 is a schematic structural diagram of a cylindrical milling rotor of Embodiment 3. FIG.

图10是实施例三的筒状磨粉转子另一角度的结构示意图。FIG. 10 is a schematic structural view of the cylindrical milling rotor of the third embodiment at another angle.

图11是实施例三中第一环状壳体部、第二环状壳体部、离心导向部、锤刀组合的结构示意图。FIG. 11 is a schematic structural diagram of a combination of a first annular casing portion, a second annular casing portion, a centrifugal guide portion, and a hammer blade in the third embodiment.

图12是一实施例中的筒状磨粉转子的动力盘的结构示意图。FIG. 12 is a schematic structural diagram of a power disc of a cylindrical milling rotor in an embodiment.

图13是一实施例中的筒状磨粉转子的动力盘另一视角的结构示意图。FIG. 13 is a schematic structural view of a power disc of a cylindrical milling rotor in another embodiment from another perspective.

图14一实施例提供的牛角形的离心导向部结构示意图。14 is a schematic structural diagram of a horn-shaped centrifugal guide according to an embodiment.

图15是一实施例提供的牛角形的离心导向部的截面图。15 is a sectional view of a horn-shaped centrifugal guide according to an embodiment.

图16是一实施例提供的无缝管磨粉件结构示意图。FIG. 16 is a schematic structural diagram of a seamless tube mill according to an embodiment.

图17是一实施例提供的筒状磨粉转子的结构示意图。FIG. 17 is a schematic structural diagram of a cylindrical milling rotor provided by an embodiment.

图18是实施例四提供的磨粉筒的结构示意图。FIG. 18 is a schematic structural diagram of a milling drum provided in Embodiment 4. FIG.

图19是实施例四提供的磨粉筒另一视角的结构示意图。FIG. 19 is a schematic structural view of the milling drum provided in Embodiment 4 from another perspective.

图20是实施例四提供的离心导向部的结构示意图。FIG. 20 is a schematic structural diagram of a centrifugal guide provided in the fourth embodiment.

图21是一实施例提供的筒状磨粉转子的工作方法的流程图。FIG. 21 is a flowchart of a working method of a cylindrical milling rotor according to an embodiment.

图中:1:动力盘;2:锤刀;21:第一连接部;22:第二连接部;221、刀刃;23:刀片;3:环状壳体部;4:离心导向部;11:动力盘轴孔;12:动力盘盘面;21:锤刀螺杆;31:第一环状壳体部;32:第二环形壳体部;41:直线段;42:曲线段;43:弧形板;44:连接板;5:分级叶轮;6:无缝管磨粉件;61:磨锤;62:无缝管;63:疏导叶片;7:开口端。In the picture: 1: power disc; 2: hammer blade; 21: first connecting portion; 22: second connecting portion; 221, blade; 23: blade; 3: annular housing portion; 4: centrifugal guide portion; 11 : Power disk shaft hole; 12: power disk disk surface; 21: hammer blade screw; 31: first annular casing portion; 32: second annular casing portion; 41: straight section; 42: curved section; 43: arc Shape plate; 44: connecting plate; 5: stepped impeller; 6: seamless tube grinding parts; 61: grinding hammer; 62: seamless tube; 63: guide vane; 7: open end.

具体实施方式Detailed ways

实施例一Example one

图1和图2是本实施例的筒状磨粉转子的结构示意图,该筒状磨粉转子能实现快速分级。本实施例中的筒状磨粉转子的动力盘1通过螺纹与图3的磨粉筒连 接,图4的磨粉筒是由三件环状壳体部3通过两组叶片状的离心导向部4焊接在一起,离心导向部4绕环状壳体部3的轴线均匀分布,相邻的两个环状壳体部3之间由离心导向部4分割出均匀分布的回流通道,锤刀2通过螺纹连接在离心导向部3上,动力盘1通过动力轴孔11获得外部动力,安装时分级叶轮5悬置在图3所示的磨粉筒内。1 and 2 are schematic structural diagrams of a cylindrical milling rotor of this embodiment, and the cylindrical milling rotor can achieve rapid classification. The power disc 1 of the cylindrical milling rotor in this embodiment is connected to the milling cylinder of FIG. 3 through threads. The milling cylinder of FIG. 4 is composed of three pieces of ring-shaped housing parts 3 and two sets of blade-shaped centrifugal guides. 4 are welded together, the centrifugal guide portions 4 are evenly distributed around the axis of the annular casing portion 3, and the uniformly distributed return channels are divided by the centrifugal guide portions 4 between the adjacent two annular casing portions 3, and the hammer blade 2 It is screwed to the centrifugal guide 3, the power disc 1 receives external power through the power shaft hole 11, and the classification impeller 5 is suspended in the grinding drum shown in FIG. 3 during installation.

本实施例提供的筒状磨粉转子实现了物料颗粒进入分级区后,在筒状磨粉转子和分级轮的旋转作用下得以充分分散,而后迅速参与分级,粗颗粒在筒状转子的强大离心力作用下迅速离开分级区,使得气流通畅,有利于细颗粒随气流通过分级轮进行分选,实现快速分级的同时,气流的畅通能及时把加工物料过程中产生的热量带走,从而使得设备内的温度即使在没有降温设施的条件下,也能保持较低的温升,对于含糖、含油等热敏性物料的加工优势凸显。The cylindrical grinding rotor provided in this embodiment realizes that after the material particles enter the classification zone, they are fully dispersed by the rotation of the cylindrical grinding rotor and the classification wheel, and then quickly participate in the classification. The strong centrifugal force of the coarse particles in the cylindrical rotor Quickly leave the classification area under the action, so that the airflow is unobstructed, which is conducive to the classification of fine particles with the airflow through the classification wheel. At the same time that rapid classification is achieved, the unobstructed airflow can timely remove the heat generated during the processing of the materials, so that The temperature can maintain a low temperature rise even without cooling facilities, which has obvious processing advantages for heat-sensitive materials such as sugar and oil.

所述分级叶轮5的外周与所述磨粉筒的内周之间的空构成分级区。所述的离心导向部4呈叶片状,并以所述磨粉筒轴线为中心,周向均匀分布,从而得到均匀分布的所述回流通道,使粗颗粒回流均匀。环状壳体部3包括内环边缘,所述的离心导向部4的一端与所述内环边缘齐平,以减少对分级叶轮5周边旋转气流的扰动,利于物料颗粒的分选。此外,相邻的两个所述环状壳体部3之间的所述离心导向部4绕所述磨粉筒轴线沿所述磨粉筒旋转的反方向偏转预设角度,能减少对选粉的气流扰动,减少风阻载荷,防止磨粉区内的物料颗粒窜入由分级叶轮5和所述磨粉筒构成的分级区。The space between the outer periphery of the classification impeller 5 and the inner periphery of the grinding drum constitutes a classification region. The centrifugal guide portion 4 is in the shape of a blade and is uniformly distributed in the circumferential direction around the axis of the milling drum, so as to obtain the uniformly distributed backflow channels and make the coarse particles flow back evenly. The annular casing portion 3 includes an inner ring edge, and one end of the centrifugal guide portion 4 is flush with the edge of the inner ring, so as to reduce the disturbance of the rotating airflow around the classification impeller 5 and facilitate the sorting of the material particles. In addition, the centrifugal guide portion 4 between two adjacent ring-shaped housing portions 3 is deflected by a preset angle around the grinding tube axis in the opposite direction of the rotation of the grinding tube, which can reduce the selection. The air flow of the powder is disturbed to reduce the wind resistance load and prevent the material particles in the grinding area from penetrating into the classification area composed of the classification impeller 5 and the grinding drum.

与所述离心导向部44相连的两个所述环状壳体部3的内径和外径相等,使得转子结构简单,便于加工制造。设置在所述磨粉筒外周的锤刀2绕所述磨粉筒轴线呈螺旋状分布,有利于增强物料磨碎和输送以及减少粉体团聚的情况。The inner and outer diameters of the two annular casing portions 3 connected to the centrifugal guide portion 44 are equal, which makes the rotor structure simple and convenient for processing and manufacturing. The hammer blades 2 arranged on the outer periphery of the milling drum are spirally distributed around the axis of the milling drum, which is beneficial to enhancing the grinding and conveying of materials and reducing the situation of powder agglomeration.

在一实施例中,动力盘1的一侧安装所述磨粉筒和所述锤刀2,这种结构进一步拓展了锤刀2的空间分布,整体载荷分布更加均匀,高速旋转时更加平稳。In one embodiment, the grinding drum and the hammer blade 2 are installed on one side of the power disc 1. This structure further expands the spatial distribution of the hammer blade 2, the overall load distribution is more uniform, and it is more stable during high-speed rotation.

离心导向部4对物料起到疏导回流作用,所述的环状壳体部3沿磨粉筒轴向分布,所述离心导向部4沿磨粉筒周向设置在所述环状壳体部3之间,环状壳体部3之间有间隙,将所述磨粉筒里外联通,所述间隙形成了粗颗粒的回流通道;安装时,设置在磨粉筒外周的锤刀2与外面的齿圈构成磨粉区,使物料颗粒在拓展的磨粉区内得到磨碎和输送。The centrifugal guide portion 4 plays a role of guiding and recirculating the material. The annular shell portion 3 is distributed along the axial direction of the grinding tube, and the centrifugal guide portion 4 is arranged on the annular shell portion in the circumferential direction of the grinding tube. 3, there is a gap between the ring-shaped housing parts 3, which communicates the inside and outside of the milling drum, and the gap forms a return channel for coarse particles; during installation, the hammer knife 2 and the outer periphery of the milling drum are installed. The outer ring gear forms the grinding area, so that the material particles are ground and transported in the extended grinding area.

工作时,筒状磨粉转子高速旋转,物料在锤刀2与齿圈组成的磨粉区内磨碎,由筒状磨粉转子的开口端7进入磨粉筒的筒体内,经分级叶轮5分选后的粗颗粒, 被磨粉筒强大的离心场所俘获,并通过由环状壳体部3和离心导向部4形成的所述回流通道,返回磨粉筒外的磨粉区循环再磨碎,实现了物料颗粒一经分散就迅速参与分级,而后又迅速离开分级区的快速分级条件,提高分级效率的同时,极大提高了粉体的分级精度,降低了粉体中残余粗颗粒百万分率的指标。During operation, the cylindrical grinding rotor rotates at high speed, and the material is ground in the grinding area composed of the hammer blade 2 and the ring gear. The open end 7 of the cylindrical grinding rotor enters the barrel of the grinding cylinder, and is classified by the impeller 5 The coarse particles after being sorted are captured by the powerful centrifugal place of the grinding drum, and are returned to the grinding area outside the grinding drum for recirculation through the recirculation channel formed by the annular shell part 3 and the centrifugal guide part 4. The crushing achieves the rapid classification conditions that the material particles quickly participate in the classification once dispersed, and then quickly leave the classification zone. While improving the classification efficiency, the classification accuracy of the powder is greatly improved, and the number of residual coarse particles in the powder is reduced by one million. Index of fractions.

由于所述筒状磨粉转子高速旋转形成的离心场极其强大,如φ250mm的水平转子以2450r/min的转速旋转时,所产生的离心加速度是重力加速度的1000多倍,强大的离心力迅速的分离分级区内的粗颗粒物料,同时也使粗颗粒物料获得了强大的离心加速度,以极高的速度抛射向磨粉区内的物料和齿圈,形成的碰撞和冲击显著提高了磨粉效果。The centrifugal field formed by the high-speed rotation of the cylindrical milling rotor is extremely powerful. For example, when a φ250mm horizontal rotor is rotated at a speed of 2450r / min, the centrifugal acceleration generated is more than 1,000 times the acceleration of gravity, and the powerful centrifugal force is quickly separated. The coarse-grained materials in the classification zone also have a strong centrifugal acceleration of the coarse-grained materials. They are projected at a very high speed toward the materials and ring gear in the grinding zone. The collision and impact formed significantly improve the grinding effect.

图12和图13是动力盘1的结构示意图;图14为牛角形的离心导向部4结构示意图;图15为牛角形的离心导向部4的截面图;图17为筒状磨粉转子的结构示意图。12 and 13 are structural diagrams of the power disk 1. FIG. 14 is a structural diagram of a horn-shaped centrifugal guide 4; FIG. 15 is a cross-sectional view of the horn-shaped centrifugal guide 4; and FIG. 17 is a structure of a cylindrical grinding rotor schematic diagram.

本实施例中的离心导向部4设置为呈牛角形的壳体结构,这种结构能平滑改变粗颗粒的回流方向,利于减少粗颗粒的回流阻力,同时能简化磨粉筒组装时的制造工艺。The centrifugal guide portion 4 in this embodiment is provided with a horn-shaped housing structure. This structure can smoothly change the return direction of coarse particles, which is beneficial to reducing the resistance of the coarse particles to reflow, and at the same time, it can simplify the manufacturing process during the assembly of the grinding tube. .

本实施例还提供了一种筒状磨粉转子的工作方法,该方法采用上述的筒状磨粉转子实施,如图21所示,该方法包括:This embodiment also provides a working method of a cylindrical grinding rotor. The method is implemented by using the above-mentioned cylindrical grinding rotor. As shown in FIG. 21, the method includes:

S10中,将分级叶轮悬置在磨粉筒内,使分级叶轮的外周与所述磨粉筒的内周之间的空间构成分级区;In S10, the classification impeller is suspended in the milling drum, so that a space between the outer periphery of the classification impeller and the inner periphery of the milling cylinder constitutes a classification zone;

S20中,启动所述筒状磨粉转子,使物料颗粒由所述筒状磨粉转子的开口端进入到所述分级区;及In S20, the cylindrical milling rotor is activated so that the material particles enter the classification zone from the open end of the cylindrical milling rotor; and

S30中,驱动筒状磨粉转子高速旋转,形成强大的离心场,以使进入分级区的粗颗粒被分级叶轮分离出来,其中,一旦粗颗粒靠近分级叶轮,就被所述筒状磨粉转子强大的离心场所俘获,并通过所述回流通道返回磨粉筒的外侧。In S30, the cylindrical grinding rotor is driven to rotate at a high speed to form a powerful centrifugal field, so that coarse particles entering the classification zone are separated by the classification impeller, wherein once the coarse particles are close to the classification impeller, they are used by the cylindrical grinding rotor. Captured by a powerful centrifugal field and returned to the outside of the mill drum through the return channel.

本实施例的提供的筒状磨粉转子能快速分级,拓展了锤刀2沿磨粉筒轴向的分布,使物料在拓展的磨粉区内得到磨碎、打散及输送,增多了磨碎的有效空间,提高了磨粉效率;进入由磨粉筒和分级叶轮5所组成分级区的粗颗粒,以及由分级叶轮5分离出的粗颗粒,经筒状磨粉转子能够快速高效返回磨粉区,消除了粗颗粒循环缓慢,气流不畅,分级效率低的问题。The cylindrical milling rotor provided in this embodiment can quickly classify, and expand the distribution of the hammer blade 2 along the axial direction of the milling cylinder, so that the material is ground, scattered and transported in the expanded milling area, which increases the grinding. The crushed effective space improves the milling efficiency; the coarse particles entering the classification zone composed of the grinding drum and the classification impeller 5 and the coarse particles separated by the classification impeller 5 can be quickly and efficiently returned to the mill through the cylindrical grinding rotor The powder area eliminates the problems of slow circulation of coarse particles, poor airflow and low classification efficiency.

实施例二Example two

在实施例一的基础上,本实施例的筒状磨粉转子如图4和图5所示,在该实 施例中,磨粉筒是由三件带有定位凸台的第一环状壳体部31、三件带有定位凹台的第二环状壳体部32、三组离心导向部4、锤刀螺杆21所构成;每组离心导向部第一侧与第一环状壳体部31焊接固定,每组离心导向部第二侧与第二环状壳体部32焊接固定,锤刀通过锤刀螺杆21与磨粉筒连接在一起。将第一第一环状壳体部31和第二环状壳体部32设置为具有定位功能,便于转子加工制造、更换维修。Based on the first embodiment, the cylindrical milling rotor of this embodiment is shown in Figs. 4 and 5. In this embodiment, the milling cylinder is composed of three first annular shells with positioning bosses. Body 31, three second ring-shaped housing portions 32 with positioning recesses, three groups of centrifugal guides 4, hammer blade screw 21; the first side of each group of centrifugal guides and the first ring-shaped housing The part 31 is welded and fixed, the second side of each group of centrifugal guides is welded and fixed to the second annular housing part 32, and the hammer blade is connected with the grinding drum through the hammer blade screw 21. The first first ring-shaped housing portion 31 and the second ring-shaped housing portion 32 are provided with a positioning function, which is convenient for rotor manufacturing, replacement, and maintenance.

图6和图7为本实施例的第一环状壳体部31和第二环状壳体部32的组合结构的示意图,图8是本实施例提供的锤刀的结构示意图。离心导向部4的截面轮廓是由直线段41和曲线段42以及过渡线所围成,这种截面轮廓形成的离心导向部4有利于消除分级区内因分级叶轮5高速旋转所产生的边缘自由涡,有利于分级区内粗颗粒物料的快速俘获和高效分离。且上述结构的离心导向部4能减少分级区内气流的扰动,利于粗颗粒的回流,加速循环。FIG. 6 and FIG. 7 are schematic diagrams of the combined structure of the first annular casing portion 31 and the second annular casing portion 32 of this embodiment, and FIG. 8 is a schematic diagram of the structure of a hammer knife provided in this embodiment. The cross-sectional profile of the centrifugal guide 4 is surrounded by a straight section 41, a curved section 42 and a transition line. The centrifugal guide 4 formed by this cross-section profile is beneficial to eliminate the free edging of the edges caused by the high-speed rotation of the classification impeller 5 in the classification zone. It is beneficial to the rapid capture and efficient separation of coarse particles in the classification zone. In addition, the centrifugal guide 4 of the above structure can reduce the disturbance of the air flow in the classification zone, which is beneficial to the backflow of coarse particles and accelerates the circulation.

本实施例中的筒状磨粉转子的工作方法及作用参考实施一,在此不再一一赘述。For the working method and function of the cylindrical milling rotor in this embodiment, refer to Implementation 1, which will not be repeated one by one here.

实施例三Example three

在实施例一和实施例二的基础上,本实施例的筒状磨粉转子的结构如图9和图10所示,在本实施例中的动力盘盘面12的一侧加装了磨粉筒及图16所示的由磨锤61、无缝管62、物料疏导叶片63所组成的无缝管磨粉件6,这种结构进一步拓展了锤刀的空间分布,整体载荷分布更加均匀,高速旋转时更加平稳。On the basis of the first embodiment and the second embodiment, the structure of the cylindrical milling rotor of this embodiment is shown in FIG. 9 and FIG. 10, and the side of the power disk plate surface 12 in this embodiment is equipped with milling powder. Tube and the seamless tube grinding part 6 composed of grinding hammer 61, seamless tube 62, and material guide vane 63 shown in FIG. 16, this structure further expands the space distribution of the hammer blade, and the overall load distribution is more uniform. More stable when rotating at high speed.

图11为第一环状壳体部31、第二环状壳体部32、离心导向部4、锤刀2组合的结构示意图,其中,第一环状壳体部31、第二环状壳体部32、离心导向部4、锤刀2的具体结构和功能可参考实施一和实施二,在此不再一一赘述。11 is a schematic structural diagram of a combination of a first annular casing portion 31, a second annular casing portion 32, a centrifugal guide portion 4, and a hammer blade 2. Among them, the first annular casing portion 31 and the second annular casing For specific structures and functions of the body portion 32, the centrifugal guide portion 4, and the hammer blade 2, reference may be made to the first embodiment and the second embodiment, and details are not described herein again.

本实施例中的筒状磨粉转子的工作方法及作用参考实施一,在此不再一一赘述。For the working method and function of the cylindrical milling rotor in this embodiment, refer to Implementation 1, which will not be repeated one by one here.

实施例四Example 4

在实施例一、实施例二及实施例三的基础上,本实施例提供了一种筒状磨粉转子,如图18-图20所示,本实施例中的筒状磨粉转子的动力盘1通过螺纹与图3的磨粉筒连接,磨粉筒包括至少两个环状壳体部3和多个离心导向部4,所述至少两个环状壳体部3同轴分布,所述多个离心导向部4沿所述环状壳体部3周向设置,且位于相邻的两个所述环状壳体部3之间,相邻的两个所述环状壳体部3之间具有间隙,以将磨粉筒里外联通并形成粗颗粒的回流通道。Based on the first embodiment, the second embodiment, and the third embodiment, this embodiment provides a cylindrical milling rotor. As shown in FIG. 18 to FIG. 20, the power of the cylindrical milling rotor in this embodiment is The disc 1 is connected to the milling drum of FIG. 3 by threads. The milling drum includes at least two annular casing portions 3 and a plurality of centrifugal guide portions 4. The at least two annular casing portions 3 are coaxially distributed. The plurality of centrifugal guide portions 4 are provided along the circumferential direction of the annular case portion 3 and are located between two adjacent annular case portions 3, and the two adjacent annular case portions 3 There is a gap between 3 to connect the inside and outside of the milling drum and form a return channel for coarse particles.

本实施例中的离心导向部4包括弧形板43及连接于弧形板43的连接板44,连接板44位于弧形板43的中部,并与弧形板43的一端呈非零夹角,使离心导向部4呈Y型结构。离心导向部4通过转轴连接于相邻的两个环状壳体部3之间,使得离心导向部4能够绕转轴转动。由于离心导向部4能够转动,能更好地把粗颗粒疏导出选粉区,特别对于含糖及含油的易粘附和结块的物料,能起到较好的分离效果。The centrifugal guide 4 in this embodiment includes an arc-shaped plate 43 and a connection plate 44 connected to the arc-shaped plate 43. The connection plate 44 is located in the middle of the arc-shaped plate 43 and has a non-zero angle with one end of the arc-shaped plate 43. So that the centrifugal guide 4 has a Y-shaped structure. The centrifugal guide portion 4 is connected between two adjacent ring-shaped housing portions 3 through a rotation shaft, so that the centrifugal guide portion 4 can rotate around the rotation shaft. Since the centrifugal guide portion 4 can rotate, the coarse particles can be dredged out of the powder selection area better, and especially for sugary and oily materials that are easy to adhere and agglomerate, it can achieve a better separation effect.

本实施例中弧形板43的曲面对粗颗粒物料回流具有导向作用。In this embodiment, the curved surface of the arc-shaped plate 43 has a guiding effect on the return of coarse-grained materials.

在一实施例中,离心导向部4与相邻的两个环状壳体部3固定连接,使得离心导向部4固定于相邻的两个环状壳体部3之间。In one embodiment, the centrifugal guide portion 4 is fixedly connected to two adjacent ring-shaped casing portions 3, so that the centrifugal guide portion 4 is fixed between the two adjacent ring-shaped casing portions 3.

本实施例中锤刀2呈L型结构,包括第一连接部21和与第一连接部21连接的第二连接部22,第一连接部21连接于连接板44的第一侧面,第二连接部22连接于连接板44的第二侧面,且第一侧面和第二侧面为连接板44的两个相邻侧面。锤刀2还包括刀片23,所述刀片23设置于所述第一连接部21和第二连接部22的连接处。在一实施例中,连接板44的第二侧面为连接板44的顶面,第二连接部22连接于连接板44的顶面,在该实施例中,第二连接部22上设置有刀刃221,刀片23与刀刃221的一侧贴合。当离心导向部4安装于相邻的两个环状壳体部3之间时,刀刃221和刀片23位于磨粉筒外周,并与外面的齿圈构成磨粉区,使物料颗粒在拓展的磨粉区内得到磨碎和输送。In this embodiment, the hammer blade 2 has an L-shaped structure and includes a first connection portion 21 and a second connection portion 22 connected to the first connection portion 21. The first connection portion 21 is connected to the first side of the connection plate 44, and the second The connection portion 22 is connected to the second side surface of the connection plate 44, and the first side surface and the second side surface are two adjacent side surfaces of the connection plate 44. The hammer blade 2 further includes a blade 23 provided at a connection between the first connection portion 21 and the second connection portion 22. In one embodiment, the second side of the connecting plate 44 is the top surface of the connecting plate 44, and the second connecting portion 22 is connected to the top surface of the connecting plate 44. In this embodiment, a blade is provided on the second connecting portion 22. 221, the blade 23 is attached to one side of the blade 221. When the centrifugal guide portion 4 is installed between two adjacent ring-shaped housing portions 3, the blade 221 and the blade 23 are located on the outer periphery of the grinding drum, and form a grinding area with the outer ring gear, so that the material particles are expanded. The milling area is ground and transported.

本实施例还提供了一种筒状磨粉转子的工作方法,该方法参考实施例一中的筒状磨粉转子的工作方法及作用,本实施例对此不再赘述。This embodiment also provides a working method of the cylindrical grinding rotor. This method refers to the working method and function of the cylindrical grinding rotor in the first embodiment, which is not described in this embodiment.

实施例五Example 5

本实施例提供了一种筒状磨粉转子,在实施例一、实施例二、实施例三及实施例四的基础上,该筒状磨粉转子的磨粉筒采用变径结构。在本实施例中,相邻的两个环状壳体部3的内径和外径均不相等,磨粉筒的这种变径的外形结构,在运转工作中会引起流经相邻两个环状壳体部3的回流通道的气流的气压和流速发生变化,从而在较低雷诺数的条件下引起气流的捩变,形成湍流,从而破坏微纳米粉体的团聚,有利于粉体的分散和输送,降低粉体团聚引起的“逆粉碎”现象。此外,由于相邻的环状壳体部3之间内径不同,使得磨粉筒内径的变化,内径的变化形成磨粉转子内部变径形状,能适应分级叶轮5不同外形,从而形成间隙均匀的选粉区,有利于消除分级叶轮5旋转形成的近距离的自由涡,提高分级的效率和分级的精度。This embodiment provides a cylindrical grinding rotor. Based on Embodiment 1, Embodiment 2, Embodiment 3, and Embodiment 4, the grinding barrel of the cylindrical grinding rotor adopts a variable diameter structure. In this embodiment, the inner diameters and outer diameters of two adjacent ring-shaped housing portions 3 are not equal. Such a reduced-diameter outer shape structure of the grinding tube may cause the two adjacent housing portions to flow through the adjacent two. The air pressure and flow velocity of the air flow in the return channel of the annular shell portion 3 change, thereby causing the air flow to change at a lower Reynolds number and form turbulence, thereby destroying the agglomeration of the micro-nano powder, which is beneficial to the powder. Dispersion and transportation, reduce the "reverse crushing" phenomenon caused by powder agglomeration. In addition, due to the different inner diameters between the adjacent ring-shaped housing parts 3, the inner diameter of the milling drum changes, and the change of the inner diameter forms the shape of the inner diameter of the milling rotor, which can adapt to the different shapes of the classifying impeller 5, thereby forming a uniform gap. The powder selection zone is conducive to eliminating the close-range free vortex formed by the rotation of the classification impeller 5 and improving the classification efficiency and classification accuracy.

本实施例中的筒状磨粉转子的其他结构参考实施例一、实施例二及实施三中的其他部件的结构,在此不再一一赘述。For other structures of the cylindrical milling rotor in this embodiment, refer to the structures of other components in the first embodiment, the second embodiment, and the third embodiment, and details are not repeated here.

本实施例还提供了一种筒状磨粉转子的工作方法,该方法参考实施例一中的筒状磨粉转子的工作方法及作用,本实施例对此不再赘述。This embodiment also provides a working method of the cylindrical grinding rotor. This method refers to the working method and function of the cylindrical grinding rotor in the first embodiment, which is not described in this embodiment.

Claims (15)

一种筒状磨粉转子,包括:A cylindrical milling rotor includes: 动力盘;Power plate 锤刀;及Hammer knife; and 与动力盘连接,且呈筒状的磨粉筒,所述锤刀分布在所述磨粉筒的外周,所述磨粉筒包括至少两个环状壳体部和多个离心导向部,所述至少两个环状壳体部同轴分布,所述多个离心导向部所述环状壳体部周向设置,且位于相邻的两个所述环状壳体部之间,相邻的两个所述环状壳体部之间具有间隙,以将磨粉筒里外联通并形成粗颗粒的回流通道。The cylindrical grinding powder cylinder connected to the power disc, the hammer blades are distributed on the outer periphery of the grinding cylinder, the grinding cylinder includes at least two annular casing portions and a plurality of centrifugal guide portions, so The at least two annular casing portions are coaxially distributed, the plurality of centrifugal guide portions, the annular casing portions are circumferentially disposed, and are located between two adjacent annular casing portions, adjacent to each other. There is a gap between the two ring-shaped shell parts to connect the inside and the outside of the milling drum and form a coarse particle return channel. 根据权利要求1所述筒状磨粉转子,其中,所述离心导向部呈叶片状,并以所述磨粉筒轴线为中心,周向均匀分布。The cylindrical milling rotor according to claim 1, wherein the centrifugal guide portion is in the shape of a blade and is uniformly distributed in a circumferential direction with an axis of the milling cylinder as a center. 根据权利要求1所述的筒状磨粉转子,其中,环状壳体部包括内环边缘,所述的离心导向部的一端与所述内环边缘齐平。The cylindrical milling rotor according to claim 1, wherein the annular housing portion includes an inner ring edge, and one end of the centrifugal guide portion is flush with the inner ring edge. 根据权利要求3所述的筒状磨粉转子,其中,相邻的两个所述环状壳体部之间的所述离心导向部绕所述磨粉筒轴线沿所述磨粉筒旋转的反方向偏转预设角度。The cylindrical milling rotor according to claim 3, wherein the centrifugal guide portion between two adjacent ring-shaped casing portions rotates along the milling cylinder axis along the milling cylinder. Deflects the preset angle in the opposite direction. 根据权利要求4所述的筒状磨粉转子,其中,所述离心导向部沿垂直于所述磨粉筒轴线方向的截面的轮廓包括直线段和曲线段。The cylindrical milling rotor according to claim 4, wherein a profile of a cross section of the centrifugal guide along a direction perpendicular to an axis of the milling cylinder includes a straight line segment and a curved segment. 根据权利要求1所述的筒状磨粉转子,其中,所述离心导向部为呈牛角形的壳体。The cylindrical milling rotor according to claim 1, wherein the centrifugal guide is a horn-shaped housing. 根据权利要求1所述的筒状磨粉转子,其中,与所述离心导向部相连的两个所述环状壳体部的内径和外径相等。The cylindrical milling rotor according to claim 1, wherein an inner diameter and an outer diameter of the two annular casing portions connected to the centrifugal guide portion are equal. 根据权利要求1所述的筒状磨粉转子,其中,环状壳体部包括设置为具有定位功能的第一环状壳体部和第二环状壳体部。The cylindrical milling rotor according to claim 1, wherein the ring-shaped housing portion includes a first ring-shaped housing portion and a second ring-shaped housing portion provided to have a positioning function. 根据权利要求1所述的筒状磨粉转子,其中,所述锤刀绕所述磨粉筒轴线呈螺旋状分布。The cylindrical milling rotor according to claim 1, wherein the hammer blades are spirally distributed around an axis of the milling cylinder. 根据权利要求1所述的筒状磨粉转子,其中,所述动力盘包括盘面,所述盘面的一侧安装所述磨粉筒和所述锤刀,或筒状磨粉转子包括安装于所述动力盘盘面的一侧的无缝管磨粉件。The cylindrical milling rotor according to claim 1, wherein the power disk includes a disk surface, and the milling cylinder and the hammer blade are mounted on one side of the disk surface, or the cylindrical milling rotor includes a The seamless tube grinding part on one side of the power disk disk surface is described. 根据权利要求1所述的筒状磨粉转子,还包括分级叶轮,所述分级叶轮悬置在所述磨粉筒内,且所述分级叶轮的外周与所述磨粉筒的内周之间的空构成分级区。The cylindrical milling rotor according to claim 1, further comprising a classifying impeller, the classifying impeller is suspended in the milling tube, and an outer periphery of the classifying impeller and an inner periphery of the milling tube Empty constitutes a grading area. 根据权利要求1所述的筒状磨粉转子,其中,所述离心导向部为Y型结构,包括弧形板及连接板,所述连接板与所述弧形板的中部连接,且与所述弧形板的一端呈非零夹角。The cylindrical milling rotor according to claim 1, wherein the centrifugal guide portion is a Y-shaped structure and includes an arc-shaped plate and a connection plate, the connection plate is connected to a middle portion of the arc-shaped plate, and is connected to the center portion of the arc-shaped plate. One end of the arc-shaped plate is at a non-zero included angle. 根据权利要求12所述的筒状磨粉转子,其中,所述锤刀呈L型结构,包括第一连接部和与所述第一连接部连接的第二连接部,所述第一连接部连接于所述连接板的侧面,所述第二连接部连接于所述连接板的顶面。The cylindrical milling rotor according to claim 12, wherein the hammer blade has an L-shaped structure and includes a first connection portion and a second connection portion connected to the first connection portion, and the first connection portion The second connection portion is connected to a side surface of the connection plate, and the second connection portion is connected to a top surface of the connection plate. 根据权利要求13所述的筒状磨粉转子,其中,所述锤刀还包括刀片,所述刀片设置于所述第一连接部和第二连接部的连接处,所述第二连接部上设有刀刃,所述刀片与所述刀刃的一侧贴合。The cylindrical milling rotor according to claim 13, wherein the hammer blade further comprises a blade provided at a connection between the first connection portion and the second connection portion, and the second connection portion A blade is provided, and the blade is attached to one side of the blade. 一种筒状磨粉转子的工作方法,其中,采用任一种如权利要求1-10所示的筒状磨粉转子实施,所述方法包括:A working method of a cylindrical milling rotor, which is implemented by using any of the cylindrical milling rotors as claimed in claims 1-10, and the method comprises: 将分级叶轮悬置在所述磨粉筒内,使所述分级叶轮的外周与所述磨粉筒的内周之间的空间构成分级区;Suspending the classifying impeller in the milling drum, so that the space between the outer periphery of the classifying impeller and the inner periphery of the milling drum constitutes a classifying zone; 启动所述筒状磨粉转子,使物料颗粒由所述筒状磨粉转子的开口端进入到所述分级区;及Activating the cylindrical grinding rotor so that material particles enter the classification zone from the open end of the cylindrical grinding rotor; and 驱动所述筒状磨粉转子高速旋转,形成强大的离心场,以使进入所述分级区的粗颗粒被所述分级叶轮分离出来,其中,当粗颗粒靠近筒状磨粉转子,被所述筒状磨粉转子强大的离心场所俘获,并通过所述回流通道返回所述磨粉筒的外侧。The cylindrical milling rotor is driven to rotate at a high speed to form a powerful centrifugal field, so that coarse particles entering the classification zone are separated by the classification impeller, wherein when the coarse particles are close to the cylindrical milling rotor, the The cylindrical milling rotor is captured by the powerful centrifugal field and returned to the outside of the milling cylinder through the return channel.
PCT/CN2019/074321 2018-03-27 2019-02-01 Cylindrical milling rotor, and operation method thereof Ceased WO2019223367A1 (en)

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CN108787042B (en) * 2018-03-27 2019-07-12 赵东生 A kind of the tubular milling rotor and its working method of energy rapid classification
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