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WO2019218399A1 - Shoe forming device, method, and mold - Google Patents

Shoe forming device, method, and mold Download PDF

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Publication number
WO2019218399A1
WO2019218399A1 PCT/CN2018/089385 CN2018089385W WO2019218399A1 WO 2019218399 A1 WO2019218399 A1 WO 2019218399A1 CN 2018089385 W CN2018089385 W CN 2018089385W WO 2019218399 A1 WO2019218399 A1 WO 2019218399A1
Authority
WO
WIPO (PCT)
Prior art keywords
mold
shoe
shoe body
inner mold
sole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2018/089385
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French (fr)
Chinese (zh)
Inventor
曾家铭
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangzhou Jingcheng Rubber Products Co Ltd
Original Assignee
Guangzhou Jingcheng Rubber Products Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangzhou Jingcheng Rubber Products Co Ltd filed Critical Guangzhou Jingcheng Rubber Products Co Ltd
Publication of WO2019218399A1 publication Critical patent/WO2019218399A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D35/00Producing footwear
    • B29D35/02Producing footwear made in one piece using a moulding technique, e.g. by injection moulding or casting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D35/00Producing footwear
    • B29D35/0009Producing footwear by injection moulding; Apparatus therefor
    • B29D35/0018Moulds

Definitions

  • the invention relates to the technical field of shoe processing, and in particular to a shoe forming device, a method and a mold thereof.
  • a conventional shoe forming apparatus includes an inner film and an outer mold adapted to the inner mold.
  • a space is formed between the inner mold and the outer mold to form a shoe body molding space.
  • the shoe body is obtained by performing mold opening and demolding operations.
  • the conventional shoe forming device when the long shoe is produced, since the boot of the long shoe usually coincides with the calf, the diameter of the boot gradually decreases in the direction from the mouth to the sole of the shoe, in the shoe body.
  • the mold opening operation is performed, the shoe is easily crushed and damaged by the shoe forming device, and the product quality is low.
  • a shoe molding die comprising: a combined outer die, the combined outer die comprising a sole outer mold, a shoe outer mold and a top outer mold, wherein the sole outer mold is detachably disposed at Below the outer mold of the shoe body, the outer mold of the shoe body is detachably disposed under the outer mold of the shoe top, and the outer mold of the sole, the outer mold of the shoe body and the outer mold of the shoe top are enclosed and closed.
  • the combined outer mold is provided with a feed passage communicating with the chamber; and a molding inner mold, the forming inner mold is disposed inside the chamber, and the outer wall of the molded inner mold Intersecting with the sidewall of the chamber to form a shoe body molding space, the forming inner mold comprising a first inner mold and a second inner mold, the first inner mold being connected to the outer mold of the shoe top, The outer diameter of the first inner mold gradually becomes smaller in a direction from the outer mold of the shoe top to the outer mold of the sole, and the second inner mold is detachably disposed outside the first inner mold and the sole Between the dies, the outer diameter of the second inner mold gradually becomes larger in the direction from the outer mold of the shoe top to the outer mold of the sole.
  • a shoe shaping device comprising the shoe molding die, further comprising: an injection molding machine, the injection molding machine comprising a rubber injection mechanism, the rubber injection mechanism for injecting a rubber into the And a heating mechanism for heating the combined outer mold.
  • a shoe forming method adopting the shoe forming device comprising the following steps:
  • the sole outer mold, the outer skin mold and the outer mold of the shoe are enclosed into a closed chamber, so that the forming inner mold is in the chamber and cooperates with the combined outer mold to form a shoe body molding space.
  • the pre-heated rubber is injected into the shoe body molding space through the feed channel through a rubber injection mechanism of the injection molding machine, and the combined outer mold is heated and heated by the heating mechanism;
  • the outer mold of the sole is removed, and the first inner mold is kept stationary, and the outer mold of the shoe body and the second inner mold are combined with The shoe body is moved downward together to separate the shoe body from the first inner mold;
  • the outer mold of the shoe body is kept stationary, and the second inner mold is driven to move downward together with the shoe body, so that the second inner mold is combined with the The shoe body is separated from the outer mold of the shoe body;
  • the shoe body is separated from the outer mold of the shoe body, the shoe body is detached from the second inner mold.
  • the molded inner mold is divided into the detachable first inner mold and the second inner mold.
  • the outer mold of the sole can be removed first, and the first inner mold is not moved, and the outer mold of the shoe body and the second inner mold are moved together with the shoe body to separate the shoe body from the first inner mold;
  • the outer mold does not move, and continues to drive the second inner mold to move downward together with the shoe body, so that the second inner mold is separated from the shoe body and the outer mold of the shoe body; the shoe body is completely exposed after the shoe body is separated from the outer body of the shoe body.
  • the shoe body can be detached from the second inner mold.
  • the outer diameter of the first inner mold gradually becomes smaller in the direction from the outer mold of the shoe top to the outer mold of the sole, so that the shoe body does not damage the shoe body during the downward disengagement with respect to the first inner mold
  • the outer diameter of the two inner molds gradually becomes larger in the direction from the outer mold of the shoe top to the outer mold of the sole, so that the shoe body does not damage the shoe body during the process of being detached from the outer mold of the shoe body, that is, the mold can be avoided. Squeeze damage to the shoe body during operation.
  • the outer mold and the inner mold of the shoe body are separated from each other after the mold opening operation, the inner side wall of the outer mold of the shoe body can be easily cleaned.
  • an outer sidewall of the first inner mold is adapted to fit an inner sidewall of the shoe of the shoe to be processed, and an outer sidewall of the second inner mold is used for the rest of the shoe to be processed
  • the inner side walls are adapted.
  • the second inner mold is provided with more than one air flow passage, and the air flow passage extends from a side of the second inner mold contacting the first inner mold to the second inner mold and the The side on which the outer mold of the sole is in contact; the one-way valve is disposed in the air flow passage.
  • the first inner mold includes a body block and one or more inserts disposed outside the body block, the outer side walls of the insert being adapted to conform to the inner side wall of the shoe.
  • the shoe forming device further includes a first driving mechanism, a second driving mechanism and a third driving mechanism; the upper mold and the first inner mold are respectively provided with a movable hole, the first a driving rod of the driving mechanism is connected to the second inner mold through the movable hole; a driving rod of the second driving mechanism is connected to the outer mold of the shoe body; a driving rod of the third driving mechanism and the The outer mold of the sole is connected.
  • the driving rod of the first driving mechanism is detachably connected to the second inner mold.
  • the shoe forming device further includes a partitioning plate, the shoe body molding space includes a sole molding space and a shoe body molding space; the partition plate is movably disposed on the shoe body outer mold and the sole The partitioning plate is used to isolate the sole forming space from the shoe body forming space.
  • the shoe forming device further includes a fourth driving mechanism, the fourth driving mechanism is connected to the separating plate; and the separating plate is provided with a groove adapted to the bottom of the second inner mold .
  • FIG. 1 is a schematic structural view of a shoe molding apparatus according to an embodiment of the present invention.
  • FIG. 2 is a first schematic view showing the working state of the shoe molding apparatus according to an embodiment of the present invention
  • FIG. 3 is a second schematic view showing the working state of the shoe molding apparatus according to an embodiment of the present invention.
  • FIG. 4 is a third schematic view showing the working state of the shoe molding apparatus according to an embodiment of the present invention.
  • first and second are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated.
  • features defining “first” or “second” may include at least one of the features, either explicitly or implicitly.
  • the meaning of "a plurality" is at least two, such as two, three, etc., unless specifically defined otherwise.
  • a shoe forming mold includes a combined outer mold (11, 12, 13) and a molded inner mold (21, 22).
  • the combined outer mold includes a sole outer mold 11, a shoe outer mold 12 and a shoe outer mold 13.
  • the sole outer mold 11 is detachably disposed below the shoe outer mold 12, and the shoe outer mold 12 is detachably disposed below the shoe outer mold 13.
  • the sole outer mold 11, the outer skin mold 12 and the upper outer mold 13 enclose a closed chamber.
  • the combined outer mold is provided with a feed passage 14 in communication with the chamber.
  • the molded inner mold is disposed inside the chamber, and the outer wall of the molded inner mold and the inner side wall of the chamber are spaced apart to form a shoe body molding space 30.
  • the forming inner mold includes a first inner mold 21 and a second inner mold 22.
  • the first inner mold 21 is connected to the upper outer mold 13, and the outer diameter of the first inner mold 21 is gradually reduced in the direction from the upper outer mold 13 to the outer sole mold 11.
  • the second inner mold 22 is detachably disposed between the first inner mold 21 and the sole outer mold 11, and the outer diameter of the second inner mold 22 is at the upper outer mold 13 to the The direction of the sole outer mold 11 gradually becomes larger.
  • the molded inner mold is divided into the first separable part.
  • the outer diameter of the first inner mold 21 gradually becomes smaller in the direction from the outer top mold 13 to the outer sole mold 11, so that the shoe body does not damage the shoe body during the downward movement of the shoe body relative to the first inner mold 21.
  • the outer diameter of the second inner mold 22 gradually becomes larger in the direction from the outer top mold 13 to the outer sole mold 11, so that the shoe body does not damage the shoe during the downward disengagement of the shoe body relative to the outer mold 12 of the shoe body.
  • Body that is, it can avoid the bad phenomenon that the shoe body is crushed and damaged during the mold opening operation.
  • the outer mold 12 and the inner mold of the shoe are separated from each other after the mold opening operation, the inner side wall of the outer mold 12 of the shoe body can be easily cleaned.
  • the shoe to be processed comprises a sole, an upper and a shoe which are sequentially connected.
  • the shaft usually simulates the design of the human calf structure such that the outer diameter of the barrel tapers in the direction from the mouth to the sole.
  • the outer side wall of the first inner mold 21 is adapted to fit the inner side wall of the shoe of the shoe to be processed, and the outer side wall of the second inner mold 22 is used for the rest of the shoe to be processed
  • the inner side walls of the part are adapted. In this way, after the shoe body is finished, the boot can be separated from the first inner mold 21, and then the shoe body is separated from the outer mold 12 of the shoe body, thereby avoiding the outer casing of the outer casing when the mold opening operation is performed. Extrusion damage with the molded inner mold.
  • the second inner mold 22 is provided with more than one air flow passage.
  • the air flow passage extends from a side of the second inner mold 22 that is in contact with the first inner mold 21 to a side where the second inner mold 22 is in contact with the sole outer mold 11.
  • a check valve is disposed in the air flow passage. In this way, before the shoe body is detached from the second inner mold 22, the air is blown into the shoe body from the air flow passage by the air blowing device, so that a gap is formed between the shoe body and the second inner mold 22, which is convenient for the first The shoe body on the inner mold 22 is detached.
  • the one-way valve can prevent the rubber material from flowing into the air flow passage during the shooting process, resulting in blockage of the air flow passage.
  • the first inner mold 21 includes a main body block 211 and one or more insert blocks 212 disposed outside the main body block 211.
  • the outer sidewall of the insert 212 is adapted to conform to the inner sidewall of the boot.
  • the shape of the adjustment block 212 is separately processed, so that the outer side wall of the insert 212 is adapted to the inner side wall of the shoe to realize the shape of the first inner mold 21 and the shape of the shoe, which is convenient for processing and can avoid material waste.
  • a shoe forming apparatus includes the shoe forming mold, and further includes: an injection molding machine and a heating mechanism.
  • the injection molding machine includes a glue injection mechanism.
  • the glue injection mechanism is used to inject the glue into the feed channel 14.
  • the heating mechanism is used to heat treat the combined outer mold.
  • the shoe forming device described above includes the shoe molding die, and thus has the same technical effects as the shoe molding die, and will not be described again.
  • the shoe forming apparatus further includes a first driving mechanism 41, a second driving mechanism 42, and a third driving mechanism 43.
  • the upper outer mold 13 and the first inner mold 21 are respectively provided with a movable hole 213, and the driving rod of the first driving mechanism 41 is connected to the second inner mold 22 through the movable hole 213.
  • the driving rod of the second driving mechanism 42 is connected to the outer body mold 12 of the shoe body.
  • the driving rod of the third driving mechanism 43 is connected to the sole outer mold 11.
  • the first driving mechanism 41, the second driving mechanism 42, and the third driving mechanism 43 may all be cylinder driving, cylinder driving, hydraulic cylinder driving or motor screw driving.
  • the second inner mold 22 is driven to move up and down by the first driving mechanism 41
  • the upper outer mold 12 is driven to move up and down by the second driving mechanism 42
  • the outer mold 11 is driven up and down by the third driving mechanism 43 to be highly automated.
  • the driving rod of the first driving mechanism 41 is detachably connected to the second inner mold 22.
  • the second inner mold 22 can be detached, and then the shoe body on the second inner mold 22 is detached, and at the same time, the first drive can be
  • the drive rod of the mechanism 41 is mounted with the spare second inner mold 22, and the spare second inner mold 22 is attached to continue the shoe body forming operation, so that the work efficiency is greatly improved.
  • the compound used to make the body of the shoe is usually different from the material of the sole. Due to the needs of some functional footwear, the sole often needs to have better cushioning properties; and because of the aesthetic requirements, the color of the sole and the body often needs to be distinguished.
  • the shoe forming device further includes a spacer 50.
  • the shoe body molding space 30 includes a sole molding space and a shoe body molding space.
  • the insulation panel 50 is movably disposed between the shoe outer mold 12 and the sole outer mold 11, and the insulation panel 50 is for isolating the sole molding space from the shoe body molding space. In this way, the partitioning plate 50 can isolate the shoe body forming space and the sole forming space, and is convenient for manufacturing a shoe with different color materials of the shoe body and the sole.
  • the partitioning plate 50 can be withdrawn, so that the shoe body molding space 30 forms a connected overall space to inject the same shoe body rubber into the shoe body molding space 30 to make the shoe body.
  • the partition plate 50 may be placed between the shoe body forming space and the sole molding space to separately distinguish the shoe body forming space and the shoe forming space from the need.
  • a number of color separation areas which enable flexible injection molding of each color separation area to obtain a versatile and aesthetically pleasing shoe.
  • the shoe forming apparatus further includes a fourth driving mechanism 44.
  • the fourth drive mechanism 44 is coupled to the spacer 50.
  • the partition plate 50 is driven by the fourth driving mechanism 44 to be withdrawn from between the shoe body molding space and the sole molding space, thereby merging the shoe body molding space with the shoe sole molding space.
  • the partitioning plate 50 is provided with a groove 51 adapted to the bottom of the second inner mold 22.
  • the shoe forming device further includes a bracket.
  • the injection molding machine is disposed on the bracket.
  • the heating mechanism includes an upper heating plate and/or a lower heating plate.
  • the upper heating plate is connected to the upper outer mold 13, and the lower heating plate is connected to the sole outer mold 11.
  • the upper mold is heated by heating by the upper heating plate and/or the lower heating plate to achieve the purpose of preheating, so as to facilitate the smooth progress of the subsequent processing steps.
  • the molding die is heated by the upper heating plate and/or the lower heating plate for a predetermined time, for example, 10 minutes, so that the rubber in the shoe body molding space 30 can be heated. Vulcanized to obtain a shoe body.
  • the glue injection mechanism communicates with the feed channel 14 through the preheating pipe 60.
  • the rubber injection mechanism will inject the rubber into the shoe body molding space 30, and the rubber material is preheated by the preheating tube 60 so that the temperature of the rubber compound is at a preset temperature, for example, 30 ° C to 40 ° C.
  • the rubber material can be ensured to be in a soft state, so that the rubber material is injected and filled into the shoe body molding space 30 to ensure the molding quality of the shoe body.
  • the heating mechanism may also be a plurality of heating tubes embedded in the inside of the combined outer mold at a time interval, and heating the combined outer mold by controlling the heating tube can facilitate precise and rapid control of the combined type.
  • the temperature of the outer mold can improve the molding efficiency and product quality of the shoe body.
  • a shoe forming method using the shoe forming device includes the following steps:
  • Step S100 firstly, the sole outer mold 11, the outer skin mold 12 and the upper outer mold 13 are enclosed into a closed chamber, so that the forming inner mold is in the chamber and the combined outer mold. Cooperating to form a shoe body molding space 30;
  • Step S110 the pre-heated rubber is injected into the shoe body molding space 30 through the feeding channel 14 by the rubber injection mechanism of the injection molding machine, and the combined outer mold is heated by the heating mechanism. Heating treatment
  • the amount of glue required for each pair of finished shoes can be preset on the injection molding machine, and the injection molding machine can inject a certain amount of rubber in the injection molding process, thereby achieving cost saving.
  • the rubber compound is softened by heating in the rubber injection device before the glue injection operation.
  • the heated rubber compound has better fluidity, so that the rubber material is more likely to fill every gap of the shoe body molding space 30 during the injection molding process, thereby avoiding the lack of glue of the finished product.
  • the shoe body rubber When the glue is injected, the shoe body rubber is extruded into the feed channel 14 through the feed screw in the rubber injection device, and the shoe body rubber is injected into the shoe body molding space 30 via the feed channel 14.
  • the compound used to make the body of the shoe is usually different from the material of the sole. Due to the needs of some functional footwear, the sole often needs to have better cushioning properties; and because of the aesthetic requirements, the color of the sole and the body often needs to be distinguished.
  • the shoe body molding space and the sole molding space are separated by the partition plate 50, and different rubber materials can be separately injected into the shoe body molding space and the sole molding space to separate the shoe body from the shoe sole, so that the shoe has a large selection in the material selection.
  • different rubber materials can be separately injected into the shoe body molding space and the sole molding space to separate the shoe body from the shoe sole, so that the shoe has a large selection in the material selection.
  • the fourth driving mechanism 44 drives the extraction of the separating plate 50, and then the shoe sole rubber is placed, thereby achieving the purpose of ensuring the quality of the finished product.
  • the sole rubber can manually insert the rubber into the sole molding space, and the sole rubber can be a tailored sole material after cutting.
  • the shoe body and the sole can be made of the same material or color
  • the shoe body rubber fills the shoe body molding space and the insulation plate 50 is withdrawn
  • the shoe body rubber is continuously pressurized and continuously filled, so that the shoe body rubber is filled throughout.
  • the shoe body molding space 30, the shoe body rubber is solidified in the shoe body molding space 30 to form an integrated shoe body including a sole and a shoe body.
  • the molded shoe body obtained by the method has the material of the shoe body and the shoe body as the shoe body molding compound.
  • Step S120 after the shoe body in the shoe body molding space 30 is heat-vulcanized, the shoe outer mold 11 is removed, and the first inner mold 21 is kept stationary, and the shoe outer mold 12 and the shoe body are removed.
  • the second inner mold 22 moves downward together with the shoe body to separate the shoe body from the first inner mold 21;
  • Step S130 after the shoe body is separated from the first inner mold 21, the outer mold 12 of the shoe body is kept stationary, and the second inner mold 22 is driven to move downward together with the shoe body, so that the first The two inner molds 22 are separated from the shoe body outer mold 12 together with the shoe body;
  • Step S140 After the shoe body is separated from the shoe outer mold 12, the shoe body is detached from the second inner mold 22.
  • the second inner mold 22 is provided with more than one air flow passage.
  • the air flow passage extends from a side of the second inner mold 22 that is in contact with the first inner mold 21 to a side where the second inner mold 22 is in contact with the sole outer mold 11.
  • a check valve is disposed in the air flow passage. In this way, before the shoe body is detached from the second inner mold 22, the air is blown into the shoe body from the air flow passage by the air blowing device, so that a gap is formed between the shoe body and the second inner mold 22, which is convenient for the first The shoe body on the inner mold 22 is detached.
  • the one-way valve can prevent the rubber material from flowing into the air flow passage during the shooting process, resulting in blockage of the air flow passage.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

A shoe forming device, method, and mold. The mold comprises a combined outer mold and a forming inner mold. The combined outer mold comprises a sole outer mole (11), a shoe body outer mold (12), and a shoe top outer mold (13). The sole outer mole (11), the shoe body outer mold (12), and the shoe top outer mold (13) define a closed chamber. The combined outer mold is provided with a feeding channel (14) in communication with the chamber. The forming inner mold is disposed in the chamber, and the outer sidewall of the forming inner mold and the inner sidewall of the chamber are spaced to form a shoe forming space (30). The forming inner mold comprises a first inner mold (21) and a second inner mold (22). The first inner mold (21) is connected to the shoe top outer mold (13), and the outer diameter of the first inner mold (21) gradually decreases in the direction from the shoe top outer mold (13) to the sole outer mold (11). The second inner mold (22) is detachably disposed between the first inner mold (21) and the sole outer mold, and the outer diameter of the second inner mold (22) gradually increases in the direction from the shoe top outer mold (13) to the sole outer mold (11). The shoe forming mold can avoid damages to shoes caused by the press occurring during a mold opening operation.

Description

鞋具成型装置、方法及其模具Shoe forming device, method and mould thereof 技术领域Technical field

本发明涉及鞋具加工技术领域,特别是涉及一种鞋具成型装置、方法及其模具。The invention relates to the technical field of shoe processing, and in particular to a shoe forming device, a method and a mold thereof.

背景技术Background technique

传统的鞋具成型装置包括内膜及与内模相适应的外模。内模与外模之间留有间隔形成鞋体成型空间。将胶料注射到该鞋体成型空间中成型后,再进行开模及脱模操作即可得到鞋体。然而,传统的鞋具成型装置在生产长筒靴时,由于长筒靴的靴筒通常与小腿肚相吻合,靴筒的口径在靴筒口部至鞋底的方向上逐渐减小,在对鞋体进行开模操作时,靴筒容易被鞋具成型装置挤压损坏,产品质量较低。A conventional shoe forming apparatus includes an inner film and an outer mold adapted to the inner mold. A space is formed between the inner mold and the outer mold to form a shoe body molding space. After the rubber compound is injected into the shoe body molding space, the shoe body is obtained by performing mold opening and demolding operations. However, in the conventional shoe forming device, when the long shoe is produced, since the boot of the long shoe usually coincides with the calf, the diameter of the boot gradually decreases in the direction from the mouth to the sole of the shoe, in the shoe body. When the mold opening operation is performed, the shoe is easily crushed and damaged by the shoe forming device, and the product quality is low.

发明内容Summary of the invention

基于此,有必要克服现有技术的缺陷,提供一种鞋具成型装置、方法及其模具,它能够避免在开模操作时挤压损坏鞋体的不良现象。Based on this, it is necessary to overcome the deficiencies of the prior art, and to provide a shoe forming apparatus, method and mold thereof, which can avoid the problem of squeezing and damaging the shoe body during the mold opening operation.

其技术方案如下:一种鞋具成型模具,包括:组合式外模,所述组合式外模包括鞋底外模、鞋身外模与鞋顶外模,所述鞋底外模可分离地设置在所述鞋身外模下方,所述鞋身外模可分离地设置在所述鞋顶外模的下方,所述鞋底外模、所述鞋身外模与所述鞋顶外模围成封闭的腔室,所述组合式外模设置有与所述腔室相连通的入料道;及成型内模,所述成型内模设置在所述腔室内部,且所述成型内模外侧壁与所述腔室内侧壁之间间隔设置以形成鞋体成型空间, 所述成型内模包括第一内模与第二内模,所述第一内模与所述鞋顶外模相连,所述第一内模的外径在所述鞋顶外模至所述鞋底外模的方向上逐渐变小,所述第二内模可分离地设置在所述第一内模与所述鞋底外模之间,所述第二内模的外径在所述鞋顶外模至所述鞋底外模的方向上逐渐变大。The technical solution is as follows: a shoe molding die, comprising: a combined outer die, the combined outer die comprising a sole outer mold, a shoe outer mold and a top outer mold, wherein the sole outer mold is detachably disposed at Below the outer mold of the shoe body, the outer mold of the shoe body is detachably disposed under the outer mold of the shoe top, and the outer mold of the sole, the outer mold of the shoe body and the outer mold of the shoe top are enclosed and closed. a chamber, the combined outer mold is provided with a feed passage communicating with the chamber; and a molding inner mold, the forming inner mold is disposed inside the chamber, and the outer wall of the molded inner mold Intersecting with the sidewall of the chamber to form a shoe body molding space, the forming inner mold comprising a first inner mold and a second inner mold, the first inner mold being connected to the outer mold of the shoe top, The outer diameter of the first inner mold gradually becomes smaller in a direction from the outer mold of the shoe top to the outer mold of the sole, and the second inner mold is detachably disposed outside the first inner mold and the sole Between the dies, the outer diameter of the second inner mold gradually becomes larger in the direction from the outer mold of the shoe top to the outer mold of the sole.

一种鞋具成型装置,包括所述的鞋具成型模具,还包括:射出成型机,所述射出成型机包括胶料射出机构,所述胶料射出机构用于将胶料射入到所述入料道内;及加热机构,所述加热机构用于对所述组合式外模加热处理。A shoe shaping device, comprising the shoe molding die, further comprising: an injection molding machine, the injection molding machine comprising a rubber injection mechanism, the rubber injection mechanism for injecting a rubber into the And a heating mechanism for heating the combined outer mold.

一种鞋具成型方法,采用了所述的鞋具成型装置,包括如下步骤:A shoe forming method adopting the shoe forming device, comprising the following steps:

先将所述鞋底外模、所述鞋身外模与所述鞋顶外模围成封闭的腔室,使所述成型内模处于所述腔室内与组合式外模配合形成鞋体成型空间;Firstly, the sole outer mold, the outer skin mold and the outer mold of the shoe are enclosed into a closed chamber, so that the forming inner mold is in the chamber and cooperates with the combined outer mold to form a shoe body molding space. ;

通过射出成型机的胶料射出机构将预热的胶料经所述入料道射入到所述鞋体成型空间内,通过所述加热机构对所述组合式外模加热升温处理;The pre-heated rubber is injected into the shoe body molding space through the feed channel through a rubber injection mechanism of the injection molding machine, and the combined outer mold is heated and heated by the heating mechanism;

待所述鞋体成型空间内的鞋体热硫化成型后,移走所述鞋底外模,保持所述第一内模不动,将所述鞋身外模、所述第二内模连同所述鞋体一起向下移动,使所述鞋体与所述第一内模相分离;After the shoe body in the shoe body molding space is thermally vulcanized, the outer mold of the sole is removed, and the first inner mold is kept stationary, and the outer mold of the shoe body and the second inner mold are combined with The shoe body is moved downward together to separate the shoe body from the first inner mold;

待所述鞋体与所述第一内模分离后,保持鞋身外模不动,驱动所述第二内模连同所述鞋体一起向下移动,使所述第二内模连同所述鞋体与所述鞋身外模相分离;After the shoe body is separated from the first inner mold, the outer mold of the shoe body is kept stationary, and the second inner mold is driven to move downward together with the shoe body, so that the second inner mold is combined with the The shoe body is separated from the outer mold of the shoe body;

待所述鞋体与所述鞋身外模相分离后,将所述鞋体从所述第二内模上脱离下来。After the shoe body is separated from the outer mold of the shoe body, the shoe body is detached from the second inner mold.

上述的鞋具成型装置、方法及其模具,胶料通过入料道注射到鞋体成型空间中热硫化形成鞋体后,由于成型内模分成了可分离的第一内模与第二内模,这样可以先移走鞋底外模,同时第一内模不动,将鞋身外模、第二内模连同鞋 体一起向下移动,使得鞋体与第一内模相分离;然后鞋身外模不动,继续驱动第二内模连同鞋体一起向下移动,使所述第二内模连同鞋体与鞋身外模相分离;鞋体与鞋身外模分离后鞋体完全裸露,将鞋体从第二内模上脱离下来即可。如此,第一内模的外径在鞋顶外模至鞋底外模的方向上逐渐变小,这样使鞋体相对于第一内模向下脱离过程中不会损坏鞋体,同样地,第二内模的外径在鞋顶外模至鞋底外模的方向上逐渐变大,这样使鞋体相对于鞋身外模向下脱离过程中也不会损坏鞋体,即能够避免在开模操作时出现挤压损坏鞋体的不良现象。此外,由于开模操作后,鞋身外模、成型内模之间相互分离,这样能便于对鞋身外模内侧壁进行清理操作。In the above shoe forming device, method and mold thereof, after the rubber compound is injected into the shoe body forming space by heat injection and vulcanization to form the shoe body, the molded inner mold is divided into the detachable first inner mold and the second inner mold. In this way, the outer mold of the sole can be removed first, and the first inner mold is not moved, and the outer mold of the shoe body and the second inner mold are moved together with the shoe body to separate the shoe body from the first inner mold; The outer mold does not move, and continues to drive the second inner mold to move downward together with the shoe body, so that the second inner mold is separated from the shoe body and the outer mold of the shoe body; the shoe body is completely exposed after the shoe body is separated from the outer body of the shoe body. , the shoe body can be detached from the second inner mold. Thus, the outer diameter of the first inner mold gradually becomes smaller in the direction from the outer mold of the shoe top to the outer mold of the sole, so that the shoe body does not damage the shoe body during the downward disengagement with respect to the first inner mold, and likewise, The outer diameter of the two inner molds gradually becomes larger in the direction from the outer mold of the shoe top to the outer mold of the sole, so that the shoe body does not damage the shoe body during the process of being detached from the outer mold of the shoe body, that is, the mold can be avoided. Squeeze damage to the shoe body during operation. In addition, since the outer mold and the inner mold of the shoe body are separated from each other after the mold opening operation, the inner side wall of the outer mold of the shoe body can be easily cleaned.

进一步地,所述第一内模的外侧壁用于与待加工鞋具的靴筒的内侧壁相适应,所述第二内模的外侧壁用于与所述待加工鞋具的其余部位的内侧壁相适应。Further, an outer sidewall of the first inner mold is adapted to fit an inner sidewall of the shoe of the shoe to be processed, and an outer sidewall of the second inner mold is used for the rest of the shoe to be processed The inner side walls are adapted.

进一步地,所述第二内模上设有一个以上气流通道,所述气流通道从所述第二内模与所述第一内模相接触的一侧延伸到所述第二内模与所述鞋底外模相接触的一侧;所述气流通道内设有单向阀。Further, the second inner mold is provided with more than one air flow passage, and the air flow passage extends from a side of the second inner mold contacting the first inner mold to the second inner mold and the The side on which the outer mold of the sole is in contact; the one-way valve is disposed in the air flow passage.

进一步地,所述第一内模包括主体块及设置在所述主体块外部的一个以上镶块,所述镶块的外侧壁用于与靴筒内侧壁相适应。Further, the first inner mold includes a body block and one or more inserts disposed outside the body block, the outer side walls of the insert being adapted to conform to the inner side wall of the shoe.

进一步地,所述的鞋具成型装置还包括第一驱动机构、第二驱动机构与第三驱动机构;所述鞋顶外模与所述第一内模均设有活动孔,所述第一驱动机构的驱动杆穿过所述活动孔与所述第二内模相连;所述第二驱动机构的驱动杆与所述鞋身外模相连;所述第三驱动机构的驱动杆与所述鞋底外模相连。Further, the shoe forming device further includes a first driving mechanism, a second driving mechanism and a third driving mechanism; the upper mold and the first inner mold are respectively provided with a movable hole, the first a driving rod of the driving mechanism is connected to the second inner mold through the movable hole; a driving rod of the second driving mechanism is connected to the outer mold of the shoe body; a driving rod of the third driving mechanism and the The outer mold of the sole is connected.

进一步地,所述第一驱动机构的驱动杆与所述第二内模可拆卸连接。Further, the driving rod of the first driving mechanism is detachably connected to the second inner mold.

进一步地,所述的鞋具成型装置还包括隔离板,所述鞋体成型空间包括鞋底成型空间和鞋身成型空间;所述隔离板可活动地设置在所述鞋身外模与所述 鞋底外模之间,所述隔离板用于隔离所述鞋底成型空间与所述鞋身成型空间。Further, the shoe forming device further includes a partitioning plate, the shoe body molding space includes a sole molding space and a shoe body molding space; the partition plate is movably disposed on the shoe body outer mold and the sole The partitioning plate is used to isolate the sole forming space from the shoe body forming space.

进一步地,所述的鞋具成型装置还包括第四驱动机构,所述第四驱动机构与所述隔离板相连;所述隔离板上设有与所述第二内模底部相适应的凹槽。Further, the shoe forming device further includes a fourth driving mechanism, the fourth driving mechanism is connected to the separating plate; and the separating plate is provided with a groove adapted to the bottom of the second inner mold .

附图说明DRAWINGS

图1为本发明一实施例所述的鞋具成型装置的合模时的结构示意图;1 is a schematic structural view of a shoe molding apparatus according to an embodiment of the present invention;

图2为本发明一实施例所述的鞋具成型装置的工作状态示意图一;2 is a first schematic view showing the working state of the shoe molding apparatus according to an embodiment of the present invention;

图3为本发明一实施例所述的鞋具成型装置的工作状态示意图二;3 is a second schematic view showing the working state of the shoe molding apparatus according to an embodiment of the present invention;

图4为本发明一实施例所述的鞋具成型装置的工作状态示意图三。4 is a third schematic view showing the working state of the shoe molding apparatus according to an embodiment of the present invention.

附图标记:Reference mark:

11、鞋底外模,12、鞋身外模,13、鞋顶外模,14、入料道,21、第一内模,211、主体块,212、镶块,213、活动孔,22、第二内模,30、鞋体成型空间,41、第一驱动机构,42、第二驱动机构,43、第三驱动机构,44、第四驱动机构,50、隔离板,51、凹槽,60、预温管。11, sole outer mold, 12, shoe outer mold, 13, shoe top outer mold, 14, feed channel, 21, first inner mold, 211, body block, 212, inserts, 213, movable holes, 22, a second inner mold, 30, a shoe body molding space, 41, a first driving mechanism, 42, a second driving mechanism, 43, a third driving mechanism, 44, a fourth driving mechanism, 50, a partition plate, 51, a groove, 60, pre-warm pipe.

具体实施方式Detailed ways

为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。The above described objects, features and advantages of the present invention will become more apparent from the aspects of the appended claims. Numerous specific details are set forth in the description below in order to provide a thorough understanding of the invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art can make similar modifications without departing from the spirit of the invention, and thus the invention is not limited by the specific embodiments disclosed below.

在本发明的描述中,需要理解的是,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的 数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In the description of the present invention, it is to be understood that the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" or "second" may include at least one of the features, either explicitly or implicitly. In the description of the present invention, the meaning of "a plurality" is at least two, such as two, three, etc., unless specifically defined otherwise.

在本发明的描述中,需要理解的是,当一个元件被认为是“连接”另一个元件,可以是直接连接到另一个元件或者可能同时存在中间元件。相反,当元件为称作“直接”与另一元件连接时,不存在中间元件。In the description of the present invention, it is to be understood that when an element is referred to as "connecting" another element, it may be directly connected to the other element or the intermediate element may be present. In contrast, when an element is referred to as being "directly" connected to another element, there is no intermediate element.

在一个实施例中,请参阅图1与图2,一种鞋具成型模具,包括:组合式外模(11、12、13)及成型内模(21、22)。所述组合式外模包括鞋底外模11、鞋身外模12与鞋顶外模13。所述鞋底外模11可分离地设置在所述鞋身外模12下方,所述鞋身外模12可分离地设置在所述鞋顶外模13的下方。所述鞋底外模11、所述鞋身外模12与所述鞋顶外模13围成封闭的腔室。所述组合式外模设置有与所述腔室相连通的入料道14。所述成型内模设置在所述腔室内部,且所述成型内模外侧壁与所述腔室内侧壁之间间隔设置以形成鞋体成型空间30。所述成型内模包括第一内模21与第二内模22。所述第一内模21与所述鞋顶外模13相连,所述第一内模21的外径在所述鞋顶外模13至所述鞋底外模11的方向上逐渐变小。所述第二内模22可分离地设置在所述第一内模21与所述鞋底外模11之间,所述第二内模22的外径在所述鞋顶外模13至所述鞋底外模11的方向上逐渐变大。In one embodiment, referring to Figures 1 and 2, a shoe forming mold includes a combined outer mold (11, 12, 13) and a molded inner mold (21, 22). The combined outer mold includes a sole outer mold 11, a shoe outer mold 12 and a shoe outer mold 13. The sole outer mold 11 is detachably disposed below the shoe outer mold 12, and the shoe outer mold 12 is detachably disposed below the shoe outer mold 13. The sole outer mold 11, the outer skin mold 12 and the upper outer mold 13 enclose a closed chamber. The combined outer mold is provided with a feed passage 14 in communication with the chamber. The molded inner mold is disposed inside the chamber, and the outer wall of the molded inner mold and the inner side wall of the chamber are spaced apart to form a shoe body molding space 30. The forming inner mold includes a first inner mold 21 and a second inner mold 22. The first inner mold 21 is connected to the upper outer mold 13, and the outer diameter of the first inner mold 21 is gradually reduced in the direction from the upper outer mold 13 to the outer sole mold 11. The second inner mold 22 is detachably disposed between the first inner mold 21 and the sole outer mold 11, and the outer diameter of the second inner mold 22 is at the upper outer mold 13 to the The direction of the sole outer mold 11 gradually becomes larger.

上述的鞋具成型模具,请一并参阅图3与图4,胶料通过入料道14注射到鞋体成型空间30中热硫化形成鞋体后,由于成型内模分成了可分离的第一内模21与第二内模22,这样可以先移走鞋底外模11,同时第一内模21不动,将鞋身外模12、第二内模22连同鞋体一起向下移动,使得鞋体与第一内模21相分离;然后鞋身外模12不动,继续驱动第二内模22连同鞋体一起向下移动,使 鞋体与鞋身外模12相分离;鞋体与鞋身外模12分离后鞋体完全裸露,将鞋体从第二内模22上脱离下来即可。如此,第一内模21的外径在鞋顶外模13至鞋底外模11的方向上逐渐变小,这样使鞋体相对于第一内模21向下脱离过程中不会损坏鞋体,同样地,第二内模22的外径在鞋顶外模13至鞋底外模11的方向上逐渐变大,这样使鞋体相对于鞋身外模12向下脱离过程中也不会损坏鞋体,即能够避免在开模操作时出现挤压损坏鞋体的不良现象。此外,由于开模操作后,鞋身外模12、成型内模之间相互分离,这样能便于对鞋身外模12内侧壁进行清理操作。For the shoe molding die mentioned above, please refer to FIG. 3 and FIG. 4 together, after the rubber material is injected into the shoe body molding space 30 through the feed channel 14 to form a shoe body, the molded inner mold is divided into the first separable part. The inner mold 21 and the second inner mold 22, so that the outer sole mold 11 can be removed first, while the first inner mold 21 is not moved, and the outer shell mold 12 and the second inner mold 22 are moved downward together with the shoe body, so that The shoe body is separated from the first inner mold 21; then the outer mold 12 of the shoe body is not moved, and the second inner mold 22 is continuously driven to move downward together with the shoe body to separate the shoe body from the outer mold 12 of the shoe body; After the outer mold 12 of the shoe body is separated, the shoe body is completely exposed, and the shoe body can be detached from the second inner mold 22. Thus, the outer diameter of the first inner mold 21 gradually becomes smaller in the direction from the outer top mold 13 to the outer sole mold 11, so that the shoe body does not damage the shoe body during the downward movement of the shoe body relative to the first inner mold 21. Similarly, the outer diameter of the second inner mold 22 gradually becomes larger in the direction from the outer top mold 13 to the outer sole mold 11, so that the shoe body does not damage the shoe during the downward disengagement of the shoe body relative to the outer mold 12 of the shoe body. Body, that is, it can avoid the bad phenomenon that the shoe body is crushed and damaged during the mold opening operation. In addition, since the outer mold 12 and the inner mold of the shoe are separated from each other after the mold opening operation, the inner side wall of the outer mold 12 of the shoe body can be easily cleaned.

其中,待加工鞋具包括依次连接的鞋底、鞋帮及靴筒。靴筒通常会模拟人体小腿结构设计,这样靴筒的外径在靴筒口部至鞋底的方向上逐渐变小。进一步地,所述第一内模21的外侧壁用于与待加工鞋具的靴筒的内侧壁相适应,所述第二内模22的外侧壁用于与所述待加工鞋具的其余部位的内侧壁相适应。如此,鞋体制作完成后,可以先使得靴筒与第一内模21分离,然后再使得鞋体与鞋身外模12相分离,这样能够避免在开模操作时靴筒被组合式外模与成型内模相互挤压损坏现象。Wherein, the shoe to be processed comprises a sole, an upper and a shoe which are sequentially connected. The shaft usually simulates the design of the human calf structure such that the outer diameter of the barrel tapers in the direction from the mouth to the sole. Further, the outer side wall of the first inner mold 21 is adapted to fit the inner side wall of the shoe of the shoe to be processed, and the outer side wall of the second inner mold 22 is used for the rest of the shoe to be processed The inner side walls of the part are adapted. In this way, after the shoe body is finished, the boot can be separated from the first inner mold 21, and then the shoe body is separated from the outer mold 12 of the shoe body, thereby avoiding the outer casing of the outer casing when the mold opening operation is performed. Extrusion damage with the molded inner mold.

在一个实施例中,所述第二内模22上设有一个以上气流通道。所述气流通道从所述第二内模22与所述第一内模21相接触的一侧延伸到所述第二内模22与所述鞋底外模11相接触的一侧。所述气流通道内设有单向阀。如此,在将鞋体从第二内模22上脱离之前,采用吹气装置将气体从气流通道吹入到鞋体内,使得鞋体与第二内模22之间产生缝隙,这样能便于将第二内模22上的鞋体脱离下来。此外,单向阀能够避免在射料过程中胶料流入到气流通道内而导致气流通道堵塞。In one embodiment, the second inner mold 22 is provided with more than one air flow passage. The air flow passage extends from a side of the second inner mold 22 that is in contact with the first inner mold 21 to a side where the second inner mold 22 is in contact with the sole outer mold 11. A check valve is disposed in the air flow passage. In this way, before the shoe body is detached from the second inner mold 22, the air is blown into the shoe body from the air flow passage by the air blowing device, so that a gap is formed between the shoe body and the second inner mold 22, which is convenient for the first The shoe body on the inner mold 22 is detached. In addition, the one-way valve can prevent the rubber material from flowing into the air flow passage during the shooting process, resulting in blockage of the air flow passage.

进一步地,所述第一内模21包括主体块211及设置在所述主体块211外部 的一个以上镶块212。所述镶块212的外侧壁用于与靴筒内侧壁相适应。如此,单独加工调整镶块212形状,使镶块212的外侧壁与靴筒内侧壁相适应即可实现第一内模21与靴筒形状相适应,便于加工且能避免材料浪费。Further, the first inner mold 21 includes a main body block 211 and one or more insert blocks 212 disposed outside the main body block 211. The outer sidewall of the insert 212 is adapted to conform to the inner sidewall of the boot. In this way, the shape of the adjustment block 212 is separately processed, so that the outer side wall of the insert 212 is adapted to the inner side wall of the shoe to realize the shape of the first inner mold 21 and the shape of the shoe, which is convenient for processing and can avoid material waste.

在一个实施例中,请参阅图1,一种鞋具成型装置,包括所述的鞋具成型模具,还包括:射出成型机及加热机构。所述射出成型机包括胶料射出机构。所述胶料射出机构用于将胶料射入到所述入料道14内。所述加热机构用于对所述组合式外模加热处理。In one embodiment, referring to FIG. 1, a shoe forming apparatus includes the shoe forming mold, and further includes: an injection molding machine and a heating mechanism. The injection molding machine includes a glue injection mechanism. The glue injection mechanism is used to inject the glue into the feed channel 14. The heating mechanism is used to heat treat the combined outer mold.

上述的鞋具成型装置包括所述的鞋具成型模具,如此具有与所述的鞋具成型模具相同的技术效果,不再赘述。The shoe forming device described above includes the shoe molding die, and thus has the same technical effects as the shoe molding die, and will not be described again.

此外,进一步地,所述的鞋具成型装置还包括第一驱动机构41、第二驱动机构42与第三驱动机构43。所述鞋顶外模13与所述第一内模21均设有活动孔213,所述第一驱动机构41的驱动杆穿过所述活动孔213与所述第二内模22相连。所述第二驱动机构42的驱动杆与所述鞋身外模12相连。所述第三驱动机构43的驱动杆与所述鞋底外模11相连。具体地,第一驱动机构41、第二驱动机构42、第三驱动机构43均可以为油缸驱动、气缸驱动、液压缸驱动或电机丝杆驱动。Further, the shoe forming apparatus further includes a first driving mechanism 41, a second driving mechanism 42, and a third driving mechanism 43. The upper outer mold 13 and the first inner mold 21 are respectively provided with a movable hole 213, and the driving rod of the first driving mechanism 41 is connected to the second inner mold 22 through the movable hole 213. The driving rod of the second driving mechanism 42 is connected to the outer body mold 12 of the shoe body. The driving rod of the third driving mechanism 43 is connected to the sole outer mold 11. Specifically, the first driving mechanism 41, the second driving mechanism 42, and the third driving mechanism 43 may all be cylinder driving, cylinder driving, hydraulic cylinder driving or motor screw driving.

如此,通过第一驱动机构41驱动第二内模22上下活动,通过第二驱动机构42驱动鞋身外模12上下活动,通过第三驱动机构43驱动鞋底外模11上下活动,自动化程度较高。In this way, the second inner mold 22 is driven to move up and down by the first driving mechanism 41, the upper outer mold 12 is driven to move up and down by the second driving mechanism 42, and the outer mold 11 is driven up and down by the third driving mechanism 43 to be highly automated. .

更进一步地,所述第一驱动机构41的驱动杆与所述第二内模22可拆卸连接。如此,当鞋体与鞋身外模12分离后鞋体完全裸露时,可以将第二内模22拆卸下来后,再将第二内模22上的鞋体脱离下来,同时可以在第一驱动机构41的驱动杆上装上备用的第二内模22,装上备用的第二内模22后可以继续进行鞋 体成型操作,这样使得工作效率得以大大提高。Further, the driving rod of the first driving mechanism 41 is detachably connected to the second inner mold 22. In this way, when the shoe body is completely exposed after the shoe body is separated from the outer body mold 12, the second inner mold 22 can be detached, and then the shoe body on the second inner mold 22 is detached, and at the same time, the first drive can be The drive rod of the mechanism 41 is mounted with the spare second inner mold 22, and the spare second inner mold 22 is attached to continue the shoe body forming operation, so that the work efficiency is greatly improved.

一般来说,用于制作鞋身的胶料与鞋底的胶料通常有所不同。由于一些功能性鞋具的需要,鞋底常常需要具备更好的缓冲性;且由于美观需求,鞋底与鞋身的颜色常常需要区分开来。进一步地,所述的鞋具成型装置还包括隔离板50。所述鞋体成型空间30包括鞋底成型空间和鞋身成型空间。所述隔离板50可活动地设置在所述鞋身外模12与所述鞋底外模11之间,所述隔离板50用于隔离所述鞋底成型空间与所述鞋身成型空间。如此,隔离板50能隔离鞋身成型空间以及鞋底成型空间,便于制作鞋身与鞋底颜色材料不同的鞋具。当鞋身与鞋底采用相同材料时,可将隔离板50抽出,使鞋体成型空间30形成一个连通的整体空间,以在鞋体成型空间30内注入相同的鞋体胶料,以制作鞋身鞋底材料相同的一体成型鞋具。In general, the compound used to make the body of the shoe is usually different from the material of the sole. Due to the needs of some functional footwear, the sole often needs to have better cushioning properties; and because of the aesthetic requirements, the color of the sole and the body often needs to be distinguished. Further, the shoe forming device further includes a spacer 50. The shoe body molding space 30 includes a sole molding space and a shoe body molding space. The insulation panel 50 is movably disposed between the shoe outer mold 12 and the sole outer mold 11, and the insulation panel 50 is for isolating the sole molding space from the shoe body molding space. In this way, the partitioning plate 50 can isolate the shoe body forming space and the sole forming space, and is convenient for manufacturing a shoe with different color materials of the shoe body and the sole. When the shoe body and the sole are made of the same material, the partitioning plate 50 can be withdrawn, so that the shoe body molding space 30 forms a connected overall space to inject the same shoe body rubber into the shoe body molding space 30 to make the shoe body. One-piece shoe with the same sole material.

此外,如果需要对鞋身、鞋底各自也需要进行分区,可在鞋身成型空间和鞋底成型空间在之间置入隔离板50,以根据需要将鞋身成型空间和鞋底成型空间分别再区分出若干个分色区域,从而能够灵活地对各个分色区域进行注胶工序,以获得功能多样且美观度更高的鞋具。In addition, if it is necessary to partition the shoe body and the sole respectively, the partition plate 50 may be placed between the shoe body forming space and the sole molding space to separately distinguish the shoe body forming space and the shoe forming space from the need. A number of color separation areas, which enable flexible injection molding of each color separation area to obtain a versatile and aesthetically pleasing shoe.

为了使隔离板50能够稳定地插入以及抽出,以避免对产品质量造成影响,进一步地,所述的鞋具成型装置还包括第四驱动机构44。所述第四驱动机构44与所述隔离板50相连。通过该第四驱动机构44驱动隔离板50从鞋身成型空间与鞋底成型空间之间抽出,从而使鞋身成型空间与鞋底成型空间合并。In order to enable the spacer 50 to be stably inserted and withdrawn to avoid affecting the quality of the product, the shoe forming apparatus further includes a fourth driving mechanism 44. The fourth drive mechanism 44 is coupled to the spacer 50. The partition plate 50 is driven by the fourth driving mechanism 44 to be withdrawn from between the shoe body molding space and the sole molding space, thereby merging the shoe body molding space with the shoe sole molding space.

此外,由于在注胶过程中易造成成型内模晃动,导致成型鞋体的形状不规则或出现厚薄不一致等问题,当成型鞋体某一处过薄,则该处容易受损,造成产品寿命过短。进一步地,所述隔离板50上设有与所述第二内模22底部相适应的凹槽51。如此,当隔离板50在隔离状态时,隔离板50与成型内模接触, 隔离板50上的凹槽51与成型内模卡紧配合,从而能够对成型内模起到卡紧固定的作用,以保持鞋身成型空间的形状。In addition, due to the problem that the shape of the molded shoe body is irregular or the thickness is inconsistent during the injection molding process, the shape of the formed shoe body is not uniform, and when the molded shoe body is too thin, the site is easily damaged, resulting in product life. too short. Further, the partitioning plate 50 is provided with a groove 51 adapted to the bottom of the second inner mold 22. Thus, when the spacer 50 is in the isolated state, the spacer 50 is in contact with the molded inner mold, and the recess 51 on the spacer 50 is engaged with the molded inner mold, so that the formed inner mold can be clamped and fixed. To maintain the shape of the shoe body forming space.

进一步地,所述的鞋具成型装置还包括支架。所述射出成型机设置在所述支架上。所述加热机构包括上加热板和/或下加热板。所述上加热板与所述鞋顶外模13相连,所述下加热板与所述鞋底外模11相连。如此,通过上加热板和/或下加热板使成型模具在预设时间内通过加热升温,达到预热的目的,以便于后续加工工序的顺利进行。另外,当胶料注入到鞋体成型空间30中后,通过上加热板和/或下加热板对成型模具加热预设时间,例如10分钟,便能够使得鞋体成型空间30内的胶料热硫化成型得到鞋体。Further, the shoe forming device further includes a bracket. The injection molding machine is disposed on the bracket. The heating mechanism includes an upper heating plate and/or a lower heating plate. The upper heating plate is connected to the upper outer mold 13, and the lower heating plate is connected to the sole outer mold 11. In this way, the upper mold is heated by heating by the upper heating plate and/or the lower heating plate to achieve the purpose of preheating, so as to facilitate the smooth progress of the subsequent processing steps. In addition, after the rubber compound is injected into the shoe body molding space 30, the molding die is heated by the upper heating plate and/or the lower heating plate for a predetermined time, for example, 10 minutes, so that the rubber in the shoe body molding space 30 can be heated. Vulcanized to obtain a shoe body.

具体地,所述胶料射出机构通过预温管60与所述入料道14相连通。如此,胶料射出机构将将胶料射入到鞋体成型空间30之前,由预温管60对胶料进行预热,使得胶料温度处于预设温度,例如30℃~40℃。如此,便能够保证胶料处于软质状态,使得胶料射出填满到鞋体成型空间30中,保证鞋体成型质量。Specifically, the glue injection mechanism communicates with the feed channel 14 through the preheating pipe 60. Thus, the rubber injection mechanism will inject the rubber into the shoe body molding space 30, and the rubber material is preheated by the preheating tube 60 so that the temperature of the rubber compound is at a preset temperature, for example, 30 ° C to 40 ° C. In this way, the rubber material can be ensured to be in a soft state, so that the rubber material is injected and filled into the shoe body molding space 30 to ensure the molding quality of the shoe body.

在另一个实施例中,加热机构也可以是并列间隔地埋设在组合式外模内部的多个加热管,通过控制加热管对组合式外模进行加热,能够便于精确地、快速地控制组合式外模的温度,从而能提高鞋体成型效率与产品质量。In another embodiment, the heating mechanism may also be a plurality of heating tubes embedded in the inside of the combined outer mold at a time interval, and heating the combined outer mold by controlling the heating tube can facilitate precise and rapid control of the combined type. The temperature of the outer mold can improve the molding efficiency and product quality of the shoe body.

在一个实施例中,一种鞋具成型方法,采用了所述的鞋具成型装置,包括如下步骤:In one embodiment, a shoe forming method using the shoe forming device includes the following steps:

步骤S100、先将所述鞋底外模11、所述鞋身外模12与所述鞋顶外模13围成封闭的腔室,使所述成型内模处于所述腔室内与组合式外模配合形成鞋体成型空间30;Step S100, firstly, the sole outer mold 11, the outer skin mold 12 and the upper outer mold 13 are enclosed into a closed chamber, so that the forming inner mold is in the chamber and the combined outer mold. Cooperating to form a shoe body molding space 30;

步骤S110、通过射出成型机的胶料射出机构将预热的胶料经所述入料道14射入到所述鞋体成型空间30内,通过所述加热机构对所述组合式外模加热升温 处理;Step S110, the pre-heated rubber is injected into the shoe body molding space 30 through the feeding channel 14 by the rubber injection mechanism of the injection molding machine, and the combined outer mold is heated by the heating mechanism. Heating treatment

在注胶之前,首先需要在炼胶机内将生胶与配合剂按比例混合,以获得所需要的胶料。具体地,可在该射出成型机上预先设定好每双成品鞋所需的注胶量,则该射出成型机可在注胶过程中射入定量的胶料,从而达到节约成本的目的。Before the injection, it is first necessary to mix the raw rubber with the compounding agent in a rubber mixer to obtain the desired rubber. Specifically, the amount of glue required for each pair of finished shoes can be preset on the injection molding machine, and the injection molding machine can inject a certain amount of rubber in the injection molding process, thereby achieving cost saving.

在注胶步骤中,胶料在胶料射出装置内经过加热软化后再进行注胶操作。经过加热后的胶料具有较好的流动性,因而在注胶过程中胶料更易于填满鞋体成型空间30的每一处空隙,从而避免了成品的缺胶现象。In the glue injection step, the rubber compound is softened by heating in the rubber injection device before the glue injection operation. The heated rubber compound has better fluidity, so that the rubber material is more likely to fill every gap of the shoe body molding space 30 during the injection molding process, thereby avoiding the lack of glue of the finished product.

注胶时,通过胶料射出装置内的进料螺杆将鞋体胶料挤压进入入料道14中,鞋体胶料经由入料道14注入至鞋体成型空间30中。When the glue is injected, the shoe body rubber is extruded into the feed channel 14 through the feed screw in the rubber injection device, and the shoe body rubber is injected into the shoe body molding space 30 via the feed channel 14.

一般来说,用于制作鞋身的胶料与鞋底的胶料通常有所不同。由于一些功能性鞋具的需要,鞋底常常需要具备更好的缓冲性;且由于美观需求,鞋底与鞋身的颜色常常需要区分开来。In general, the compound used to make the body of the shoe is usually different from the material of the sole. Due to the needs of some functional footwear, the sole often needs to have better cushioning properties; and because of the aesthetic requirements, the color of the sole and the body often needs to be distinguished.

通过隔离板50隔开鞋身成型空间与鞋底成型空间,可将不同的胶料分别注入鞋身成型空间与鞋底成型空间,以将鞋身与鞋底区分开来,使鞋具在选材上具有多种可能性。The shoe body molding space and the sole molding space are separated by the partition plate 50, and different rubber materials can be separately injected into the shoe body molding space and the sole molding space to separate the shoe body from the shoe sole, so that the shoe has a large selection in the material selection. Kind of possibility.

进一步地,在鞋身胶料充满鞋身成型空间后,通过第四驱动机构44驱动抽出隔离板50,然后再置入鞋底胶料,从而达到了保证成品质量的目的。Further, after the shoe body rubber is filled into the shoe body molding space, the fourth driving mechanism 44 drives the extraction of the separating plate 50, and then the shoe sole rubber is placed, thereby achieving the purpose of ensuring the quality of the finished product.

另外,当鞋身与鞋底需要采用不同的材料或颜色时,鞋底胶料可通过人工将胶料直接置入鞋底成型空间中,该鞋底胶料可以是经过裁剪加工后符合形状的鞋底胶料。In addition, when the shoe body and the sole need to adopt different materials or colors, the sole rubber can manually insert the rubber into the sole molding space, and the sole rubber can be a tailored sole material after cutting.

当鞋身与鞋底可以采用相同的材料或颜色时,可在鞋身胶料充满鞋身成型空间并抽出隔离板50后,继续持续地加压注入鞋身胶料,使鞋身胶料充满整个 鞋体成型空间30,鞋身胶料即在鞋体成型空间30内固化形成一包含有鞋底以及鞋身的一体式鞋体。通过该方式获得的成型鞋体,其鞋身与鞋体的材料均为鞋身成型胶料。When the shoe body and the sole can be made of the same material or color, after the shoe body rubber fills the shoe body molding space and the insulation plate 50 is withdrawn, the shoe body rubber is continuously pressurized and continuously filled, so that the shoe body rubber is filled throughout. The shoe body molding space 30, the shoe body rubber is solidified in the shoe body molding space 30 to form an integrated shoe body including a sole and a shoe body. The molded shoe body obtained by the method has the material of the shoe body and the shoe body as the shoe body molding compound.

步骤S120、待所述鞋体成型空间30内的鞋体热硫化成型后,移走所述鞋底外模11,保持所述第一内模21不动,将所述鞋身外模12、所述第二内模22连同所述鞋体一起向下移动,使所述鞋体与所述第一内模21相分离;Step S120, after the shoe body in the shoe body molding space 30 is heat-vulcanized, the shoe outer mold 11 is removed, and the first inner mold 21 is kept stationary, and the shoe outer mold 12 and the shoe body are removed. The second inner mold 22 moves downward together with the shoe body to separate the shoe body from the first inner mold 21;

步骤S130、待所述鞋体与所述第一内模21分离后,保持鞋身外模12不动,驱动所述第二内模22连同所述鞋体一起向下移动,使所述第二内模22连同所述鞋体与所述鞋身外模12相分离;Step S130, after the shoe body is separated from the first inner mold 21, the outer mold 12 of the shoe body is kept stationary, and the second inner mold 22 is driven to move downward together with the shoe body, so that the first The two inner molds 22 are separated from the shoe body outer mold 12 together with the shoe body;

步骤S140、待所述鞋体与所述鞋身外模12相分离后,将所述鞋体从所述第二内模22上脱离下来。Step S140: After the shoe body is separated from the shoe outer mold 12, the shoe body is detached from the second inner mold 22.

具体地,所述第二内模22上设有一个以上气流通道。所述气流通道从所述第二内模22与所述第一内模21相接触的一侧延伸到所述第二内模22与所述鞋底外模11相接触的一侧。所述气流通道内设有单向阀。如此,在将鞋体从第二内模22上脱离之前,采用吹气装置将气体从气流通道吹入到鞋体内,使得鞋体与第二内模22之间产生缝隙,这样能便于将第二内模22上的鞋体脱离下来。此外,单向阀能够避免在射料过程中胶料流入到气流通道内而导致气流通道堵塞。Specifically, the second inner mold 22 is provided with more than one air flow passage. The air flow passage extends from a side of the second inner mold 22 that is in contact with the first inner mold 21 to a side where the second inner mold 22 is in contact with the sole outer mold 11. A check valve is disposed in the air flow passage. In this way, before the shoe body is detached from the second inner mold 22, the air is blown into the shoe body from the air flow passage by the air blowing device, so that a gap is formed between the shoe body and the second inner mold 22, which is convenient for the first The shoe body on the inner mold 22 is detached. In addition, the one-way valve can prevent the rubber material from flowing into the air flow passage during the shooting process, resulting in blockage of the air flow passage.

上述的鞋具成型方法,由于采用了所述的鞋具成型装置,技术效果由所述的鞋具成型装置带来,不进行赘述。In the shoe forming method described above, since the shoe forming device is employed, the technical effect is brought about by the shoe forming device, and the description thereof will not be repeated.

以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments may be arbitrarily combined. For the sake of brevity of description, all possible combinations of the technical features in the above embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be considered as the scope of this manual.

以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-described embodiments are merely illustrative of several embodiments of the present invention, and the description thereof is more specific and detailed, but is not to be construed as limiting the scope of the invention. It should be noted that a number of variations and modifications may be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of the invention should be determined by the appended claims.

Claims (10)

一种鞋具成型模具,其特征在于,包括:A shoe molding die characterized by comprising: 组合式外模,所述组合式外模包括鞋底外模、鞋身外模与鞋顶外模,所述鞋底外模可分离地设置在所述鞋身外模下方,所述鞋身外模可分离地设置在所述鞋顶外模的下方,所述鞋底外模、所述鞋身外模与所述鞋顶外模围成封闭的腔室,所述组合式外模设置有与所述腔室相连通的入料道;及a combined outer mold comprising a sole outer mold, a shoe outer mold and a top outer mold, wherein the sole outer mold is detachably disposed under the outer skin mold, the outer skin mold Separably disposed under the outer mold of the shoe top, the outer mold of the sole, the outer mold of the shoe body and the outer mold of the shoe top enclose a closed chamber, and the combined outer mold is provided with a seat a feed channel in which the chambers are connected; and 成型内模,所述成型内模设置在所述腔室内部,且所述成型内模外侧壁与所述腔室内侧壁之间间隔设置以形成鞋体成型空间,所述成型内模包括第一内模与第二内模,所述第一内模与所述鞋顶外模相连,所述第一内模的外径在所述鞋顶外模至所述鞋底外模的方向上逐渐变小,所述第二内模可分离地设置在所述第一内模与所述鞋底外模之间,所述第二内模的外径在所述鞋顶外模至所述鞋底外模的方向上逐渐变大。Forming an inner mold, the forming inner mold is disposed inside the chamber, and the outer wall of the forming inner mold is spaced apart from the inner side wall of the chamber to form a shoe body molding space, and the forming inner mold includes An inner mold and a second inner mold, wherein the first inner mold is connected to the outer mold of the shoe top, and an outer diameter of the first inner mold gradually increases in a direction from the outer mold of the shoe top to the outer mold of the sole Smaller, the second inner mold is detachably disposed between the first inner mold and the sole outer mold, and the outer diameter of the second inner mold is outside the outer mold of the shoe to the sole The direction of the mold gradually becomes larger. 根据权利要求1所述的鞋具成型模具,其特征在于,所述第一内模的外侧壁用于与待加工鞋具的靴筒的内侧壁相适应,所述第二内模的外侧壁用于与所述待加工鞋具的其余部位的内侧壁相适应。A shoe molding die according to claim 1, wherein an outer side wall of said first inner mold is adapted to fit an inner side wall of a shoe of a shoe to be processed, and an outer side wall of said second inner mold For adapting to the inner side wall of the rest of the shoe to be processed. 根据权利要求1所述的鞋具成型模具,其特征在于,所述第二内模上设有一个以上气流通道,所述气流通道从所述第二内模与所述第一内模相接触的一侧延伸到所述第二内模与所述鞋底外模相接触的一侧;所述气流通道内设有单向阀。The shoe molding die according to claim 1, wherein said second inner mold is provided with one or more air flow passages, and said air flow passage is in contact with said first inner mold from said second inner mold One side extends to a side of the second inner mold that is in contact with the outer mold of the sole; a check valve is disposed in the air flow passage. 根据权利要求1至3任意一项所述的鞋具成型模具,其特征在于,所述第一内模包括主体块及设置在所述主体块外部的一个以上镶块,所述镶块的外侧壁用于与靴筒内侧壁相适应。The shoe molding die according to any one of claims 1 to 3, wherein the first inner mold comprises a body block and one or more inserts disposed outside the body block, the outer side of the insert The wall is adapted to the inner side wall of the boot. 一种鞋具成型装置,其特征在于,包括如权利要求1至4任意一项所述 的鞋具成型模具,还包括:A shoe molding apparatus, comprising the shoe molding die according to any one of claims 1 to 4, further comprising: 射出成型机,所述射出成型机包括胶料射出机构,所述胶料射出机构用于将胶料射入到所述入料道内;及An injection molding machine, the injection molding machine comprising a rubber injection mechanism, the rubber injection mechanism for injecting a rubber into the feed channel; 加热机构,所述加热机构用于对所述组合式外模加热处理。A heating mechanism for heating the combined outer mold. 根据权利要求5所述的鞋具成型装置,其特征在于,还包括第一驱动机构、第二驱动机构与第三驱动机构;所述鞋顶外模与所述第一内模均设有活动孔,所述第一驱动机构的驱动杆穿过所述活动孔与所述第二内模相连;The shoe molding apparatus according to claim 5, further comprising a first driving mechanism, a second driving mechanism and a third driving mechanism; wherein the upper outer mold and the first inner mold are provided with an activity a hole, the driving rod of the first driving mechanism is connected to the second inner mold through the movable hole; 所述第二驱动机构的驱动杆与所述鞋身外模相连;a driving rod of the second driving mechanism is connected to the outer mold of the shoe body; 所述第三驱动机构的驱动杆与所述鞋底外模相连。The driving rod of the third driving mechanism is connected to the outer mold of the sole. 根据权利要求6所述的鞋具成型装置,其特征在于,所述第一驱动机构的驱动杆与所述第二内模可拆卸连接。The shoe molding apparatus according to claim 6, wherein the driving lever of the first driving mechanism is detachably coupled to the second inner mold. 根据权利要求5至7任意一项所述的鞋具成型装置,其特征在于,还包括隔离板,所述鞋体成型空间包括鞋底成型空间和鞋身成型空间;所述隔离板可活动地设置在所述鞋身外模与所述鞋底外模之间,所述隔离板用于隔离所述鞋底成型空间与所述鞋身成型空间。The shoe molding apparatus according to any one of claims 5 to 7, further comprising a partitioning plate, the shoe body molding space including a sole molding space and a shoe body molding space; the partitioning plate is movably disposed The partitioning plate is used to isolate the sole forming space from the shoe body forming space between the shoe body outer mold and the sole outer mold. 根据权利要求8所述的鞋具成型装置,其特征在于,还包括第四驱动机构,所述第四驱动机构与所述隔离板相连;所述隔离板上设有与所述第二内模底部相适应的凹槽。A shoe molding apparatus according to claim 8, further comprising a fourth driving mechanism, said fourth driving mechanism being coupled to said partitioning plate; said spacer plate being provided with said second inner mold The bottom is adapted to the groove. 一种鞋具成型方法,其特征在于,采用了如权利要求5至9任意一项所述的鞋具成型装置,包括如下步骤:A shoe forming method, characterized in that the shoe forming device according to any one of claims 5 to 9 is used, comprising the steps of: 先将所述鞋底外模、所述鞋身外模与所述鞋顶外模围成封闭的腔室,使所述成型内模处于所述腔室内与组合式外模配合形成鞋体成型空间;Firstly, the sole outer mold, the outer skin mold and the outer mold of the shoe are enclosed into a closed chamber, so that the forming inner mold is in the chamber and cooperates with the combined outer mold to form a shoe body molding space. ; 通过射出成型机的胶料射出机构将预热的胶料经所述入料道射入到所述鞋 体成型空间内,通过所述加热机构对所述组合式外模加热升温处理;The pre-heated rubber is injected into the shoe body molding space through the feed channel through a rubber injection mechanism of the injection molding machine, and the combined outer mold is heated and heated by the heating mechanism; 待所述鞋体成型空间内的鞋体热硫化成型后,移走所述鞋底外模,保持所述第一内模不动,将所述鞋身外模、所述第二内模连同所述鞋体一起向下移动,使所述鞋体与所述第一内模相分离;After the shoe body in the shoe body molding space is thermally vulcanized, the outer mold of the sole is removed, and the first inner mold is kept stationary, and the outer mold of the shoe body and the second inner mold are combined with The shoe body is moved downward together to separate the shoe body from the first inner mold; 待所述鞋体与所述第一内模分离后,保持鞋身外模不动,驱动所述第二内模连同所述鞋体一起向下移动,使所述第二内模连同所述鞋体与所述鞋身外模相分离;After the shoe body is separated from the first inner mold, the outer mold of the shoe body is kept stationary, and the second inner mold is driven to move downward together with the shoe body, so that the second inner mold is combined with the The shoe body is separated from the outer mold of the shoe body; 待所述鞋体与所述鞋身外模相分离后,将所述鞋体从所述第二内模上脱离下来。After the shoe body is separated from the outer mold of the shoe body, the shoe body is detached from the second inner mold.
PCT/CN2018/089385 2018-05-14 2018-05-31 Shoe forming device, method, and mold Ceased WO2019218399A1 (en)

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