WO2019208513A1 - Resin composition, resin sheet and multilayer body - Google Patents
Resin composition, resin sheet and multilayer body Download PDFInfo
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- WO2019208513A1 WO2019208513A1 PCT/JP2019/017071 JP2019017071W WO2019208513A1 WO 2019208513 A1 WO2019208513 A1 WO 2019208513A1 JP 2019017071 W JP2019017071 W JP 2019017071W WO 2019208513 A1 WO2019208513 A1 WO 2019208513A1
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- 0 O=C(*1c2ccccc2)C=CC1=O Chemical compound O=C(*1c2ccccc2)C=CC1=O 0.000 description 3
- HIDBROSJWZYGSZ-UHFFFAOYSA-N O=C(C=CC1=O)N1c1ccccc1 Chemical compound O=C(C=CC1=O)N1c1ccccc1 HIDBROSJWZYGSZ-UHFFFAOYSA-N 0.000 description 3
- QESBTRLGHUQAQU-UHFFFAOYSA-N CCC(CC1)=CC=C1c1ccc(CC(C)(C)C)cc1 Chemical compound CCC(CC1)=CC=C1c1ccc(CC(C)(C)C)cc1 QESBTRLGHUQAQU-UHFFFAOYSA-N 0.000 description 1
- HLFDAEXOFNLCNX-UHFFFAOYSA-N CCc(cc1)ccc1-c1ccc(CC(C)(C)C)cc1 Chemical compound CCc(cc1)ccc1-c1ccc(CC(C)(C)C)cc1 HLFDAEXOFNLCNX-UHFFFAOYSA-N 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/06—Interconnection of layers permitting easy separation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/12—Unsaturated polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/013—Fillers, pigments or reinforcing additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/49—Phosphorus-containing compounds
- C08K5/51—Phosphorus bound to oxygen
- C08K5/52—Phosphorus bound to oxygen only
- C08K5/521—Esters of phosphoric acids, e.g. of H3PO4
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
- C08L101/02—Compositions of unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/08—Polyethers derived from hydroxy compounds or from their metallic derivatives
- C08L71/10—Polyethers derived from hydroxy compounds or from their metallic derivatives from phenols
- C08L71/12—Polyphenylene oxides
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J179/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09J161/00 - C09J177/00
- C09J179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/10—Adhesives in the form of films or foils without carriers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/35—Heat-activated
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/40—Adhesives in the form of films or foils characterised by release liners
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/29—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/31—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
Definitions
- the present invention relates to a resin composition, a resin sheet, and a laminate.
- Patent Document 1 includes a maleimide compound, a compound having at least one of an allyl group and an epoxy group, an amine compound, and a radical generator containing at least one of an acetophenone derivative and a tetraphenylethane derivative.
- a resin composition is disclosed.
- An object of the present invention is to provide a resin composition, a resin sheet, and a laminate that can achieve both low-temperature and short-time thermosetting conditions and peel strength after thermosetting.
- the resin composition which concerns on 1 aspect of this invention is a resin composition containing (A) thermosetting component, Comprising: Said (A) thermosetting component is (A1) maleimide resin, and (A2) phosphorus A peel strength after thermal curing of a sheet-like material having a thickness of 25 ⁇ m formed of the resin composition and containing a system curing accelerator is 2.0 N / 10 mm or more.
- the (A2) phosphorus curing accelerator is preferably a compound having a structure in which a phosphorus atom and an aryl group are bonded.
- the (A2) phosphorus-based curing accelerator is preferably a phosphonium salt.
- the content of the (A2) phosphorus curing accelerator is preferably 1% by mass or less based on the total solid content of the resin composition.
- the content of the (A2) phosphorus curing accelerator is 2% by mass or less based on the total amount of the solid content of the (A) thermosetting component. preferable.
- the resin composition according to one embodiment of the present invention it is preferable to further contain (A3) an allyl resin.
- the resin composition according to one embodiment of the present invention it is preferable to further contain (B) a binder component.
- the (B) binder component is preferably a phenoxy resin.
- the resin composition according to one embodiment of the present invention preferably further contains (C) an inorganic filler.
- the resin composition according to one embodiment of the present invention preferably further contains (D) a coupling agent.
- the resin composition according to one embodiment of the present invention is preferably used for sealing a semiconductor element or interposing between the semiconductor element and another electronic component.
- the resin composition according to one embodiment of the present invention is preferably used for sealing a power semiconductor element or interposing between the power semiconductor element and another electronic component.
- the resin composition according to one embodiment of the present invention seals a semiconductor element using any one or more of silicon carbide and gallium nitride, or uses any one or more of the silicon carbide and gallium nitride. It is preferably used for interposing between the conventional semiconductor element and other electronic components.
- the resin sheet which concerns on 1 aspect of this invention is a resin sheet formed from the resin composition containing (A) thermosetting component, Comprising: Said (A) thermosetting component is (A1) maleimide resin, And (A2) containing a phosphorus-based curing accelerator and having a peel strength after thermosetting of 2.0 N / 10 mm or more.
- the laminate according to one embodiment of the present invention includes the above-described resin sheet according to one embodiment of the present invention and a release material, and the release material includes a release agent layer containing an alkyd resin release agent. It is characterized by that.
- thermosetting it is possible to provide a resin composition, a resin sheet, and a laminate that can achieve both low-temperature and short-time thermosetting conditions and peel strength after thermosetting.
- the resin composition according to the present embodiment contains (A) a thermosetting component.
- the (A) thermosetting component according to this embodiment contains (A1) a maleimide resin and (A2) a phosphorus-based curing accelerator.
- the peel strength after thermosetting of a sheet-like material having a thickness of 25 ⁇ m formed from the resin composition according to the present embodiment is 2.0 N / 10 mm or more.
- thermosetting under low temperature and short time thermosetting conditions is possible, and process suitability can be improved.
- the peel strength after thermosetting of a sheet material having a thickness of 25 ⁇ m formed from the resin composition according to the present embodiment is less than 2.0 N / 10 mm, when the resin composition is used as a sealing material or the like, the metal The peel strength with respect to the adherend such as the surface becomes insufficient.
- the peel strength after thermosetting of the sheet-like material formed from the resin composition according to the present embodiment is adjusted, for example, by the type of component used for the resin composition (particularly, the type of phosphorus curing accelerator) and the blending amount. By doing so, it is possible to adjust to the above range.
- the peel strength after thermosetting of a sheet-like material having a thickness of 25 ⁇ m formed from the resin composition according to the present embodiment is a sheet-like material in which the resin composition is formed into a sheet shape using a measurement method described later.
- thermosetting component (hereinafter sometimes simply referred to as “component (A)”) has a property of forming a three-dimensional network when heated and firmly bonding the adherend.
- component (A) a maleimide resin
- component (A2) a phosphorus-based curing accelerator
- A1 Maleimide resin in this embodiment will not be specifically limited if it is a maleimide resin which contains two or more maleimide groups in 1 molecule.
- the (A1) maleimide resin in the present embodiment preferably includes, for example, a benzene ring, and more preferably includes a structure in which a maleimide group is linked to the benzene ring, from the viewpoint of heat resistance.
- the maleimide compound preferably includes two or more structures in which a maleimide group is linked to a benzene ring.
- the (A1) maleimide resin in the present embodiment is a maleimide resin containing two or more maleimide groups and one or more biphenyl skeletons in one molecule (hereinafter sometimes simply referred to as “biphenyl maleimide resin”). Is preferred.
- the maleimide resin in this embodiment is preferably represented by the following general formula (1) from the viewpoint of heat resistance and adhesiveness.
- k is an integer of 1 or more, and the average value of k is preferably 1 or more and 10 or less, more preferably 1 or more and 5 or less, and 1 or more and 3 or less. More preferably it is.
- m1 and m2 are each independently an integer of 1 or more and 6 or less, preferably an integer of 1 or more and 3 or less, and more preferably 1.
- n1 and n2 are each independently an integer of 0 or more and 4 or less, preferably an integer of 0 or more and 2 or less, and more preferably 0.
- R 1 and R 2 are each independently an alkyl group having 1 to 6 carbon atoms, preferably an alkyl group having 1 to 3 carbon atoms, and more preferably a methyl group.
- maleimide resin represented by the general formula (1) in the present embodiment include compounds represented by the following general formula (2) or the following general formula (3).
- k is the same as k in the general formula (1).
- n1, n2, R 1 and R 2 are the same as n1, n2, R 1 and R 2 in the general formula (1).
- Examples of the maleimide resin product represented by the general formula (3) include “MIR-3000-70MT” manufactured by Nippon Kayaku Co., Ltd.
- the (A1) maleimide resin in this embodiment is preferably a maleimide resin containing two or more maleimide groups and two or more phenylene groups in one molecule. From the viewpoint of increasing solubility in a solvent and improving sheet formability, it is preferable to have a substituent on the phenylene group. Examples of the substituent include an alkyl group such as a methyl group and an ethyl group, and an alkylene group.
- the maleimide resin (A1) in this embodiment is preferably a maleimide resin having an ether bond between a maleimide group and a phenylene group from the viewpoint of sheet formability.
- the maleimide resin containing two or more maleimide groups and two or more phenylene groups in one molecule is represented, for example, by the following general formula (4).
- R 3 to R 6 are each independently a hydrogen atom or an alkyl group having 1 to 6 carbon atoms
- L 1 is an alkylene group having 1 to 6 carbon atoms
- L 2 And L 3 are each independently an alkylene group having 1 to 6 carbon atoms or an arylene group having 6 to 10 carbon atoms
- p and q are each independently 0 or 1.
- the maleimide resin represented by the general formula (4) in the present embodiment is specifically represented by, for example, the following general formula (5) or the following general formula (6).
- L 1 is an alkylene group having 1 to 6 carbon atoms.
- R 3 to R 6 are each independently a hydrogen atom or an alkyl group having 1 to 6 carbon atoms.
- Specific examples of the (A1) maleimide resin in the present embodiment include, for example, bis (3-ethyl-5-methyl-4-maleimidophenyl) methane from the viewpoint of obtaining a cured product having high sheet formability and high heat resistance.
- bis (3-ethyl-5-methyl-4-maleimidophenyl) methane is more preferable.
- the content of the component (A1) in the component (A) is based on the total solid content of the component (A) (that is, the nonvolatile content of the component (A) excluding the solvent for dilution is 100% by mass). ) Is preferably 50% by mass or more, and more preferably 55% by mass or more.
- the (A2) phosphorus curing accelerator in the present embodiment is not particularly limited as long as it is a compound that contains a phosphorus atom and accelerates the polymerization reaction of (A1) maleimide resin.
- Examples of the (A2) phosphorus curing accelerator in the present embodiment include alkyl phosphine compounds, aryl phosphine compounds, alkyl aryl phosphine compounds, phosphine oxide compounds, and phosphonium salts.
- alkylphosphine compound examples include trimethylphosphine, triethylphosphine, tri (n-propyl) phosphine, tri (n-butyl) phosphine, tri (n-hexyl) phosphine, tri (n-octyl) phosphine, and And tricyclohexylphosphine.
- aryl phosphine compound examples include triphenylphosphine, tri (p-tolyl) phosphine, tri (m-tolyl) phosphine, tri (o-tolyl) phosphine, tris (2,3-dimethylphenyl) phosphine, Tris (2,4-dimethylphenyl) phosphine, tris (2,5-dimethylphenyl) phosphine, tris (2,6-dimethylphenyl) phosphine, tris (3,4-dimethylphenyl) phosphine, tris (3,5- Examples thereof include dimethylphenyl) phosphine, tribenzylphosphine, bis (diphenyl) phosphinoethane, and bis (diphenyl) phosphinobutane.
- alkylarylphosphine compound examples include cyclohexyldiphenylphosphine, dicyclohexylphenylphosphine, butyldiphenylphosphine, dibutylphenylphosphine, n-octyldiphenylphosphine, and di (n-octyl) phenylphosphine.
- phosphine oxide compound examples include triethylphosphine oxide, tri (n-propyl) phosphine oxide, tri (n-butyl) phosphine oxide, tri (n-hexyl) phosphine oxide, and tri (n-octyl) phosphine oxide. , Triphenylphosphine oxide, and tris (3-hydroxypropyl) phosphine oxide.
- the phosphonium salt is a salt composed of a cation represented by PR 4 + and an anion represented by X ⁇ .
- Examples of the cation represented by PR 4 + in the phosphonium salt include tetraethylphosphonium ion, triethylbenzylphosphonium ion, tetra (n-butyl) phosphonium ion, tri (n-butyl) methylphosphonium ion, and tri (n-butyl) octylphosphonium.
- anion represented by X ⁇ in the phosphonium salt examples include bromide ion, chloride ion, iodide ion, o, o-diethyl phosphorodithioate ion, hydrogen hexahydrophthalate ion, sulfate ion, tetraphenylborate ion, and Examples thereof include tetrakis (4-methylphenyl) borate ion.
- the phosphonium salt include tetraethylphosphonium bromide, triethylbenzylphosphonium chloride, tetra (n-butyl) phosphonium bromide, tetra (n-butyl) phosphonium chloride, tetra (n-butyl) phosphonium iodide, tri (n -Butyl) methylphosphonium iodide, tri (n-butyl) octylphosphonium bromide, tri (n-butyl) hexadecylphosphonium bromide, tri (n-butyl) allylphosphonium bromide, tri (n-butyl) benzylphosphonium chloride, tetra Phenylphosphonium bromide, tetra (n-butyl) phosphonium-o, o-diethyl phosphorodithioate, tetra (n-butyl
- A2 phosphorus curing accelerators include tris (3-hydroxypropyl) phosphine, bisdiphenylphosphinoferrocene, and tri (n-butyl) phosphine sulfide.
- the phosphorus-based curing accelerator includes a phosphorus atom and an aryl group directly from the viewpoint of increasing the peel strength of the cured product of the sheet-like product formed from the resin composition.
- a compound having a bonded structure is preferred.
- the aryl group directly bonded to the phosphorus atom of the compound in the phosphorus-based curing accelerator is preferably a substituted or unsubstituted aryl group having 6 to 30 ring carbon atoms, and among them, a phenyl group, a tolyl group and a xylyl group Is more preferable.
- the compound having a structure in which a phosphorus atom and a phenyl group are directly bonded include triphenylphosphine, bisdiphenylphosphinoethane, bisdiphenylphosphinobutane, cyclohexyldiphenylphosphine, triphenylphosphine oxide, tetra Examples thereof include phenylphosphonium tetraphenylborate and tetraphenylphosphonium tetrakis (4-methylphenyl) borate.
- Specific examples of the compound having a structure in which a phosphorus atom and a tolyl group are directly bonded include the aforementioned tri-p-tolylphosphine.
- Specific examples of the compound having a structure in which a phosphorus atom and a xylyl group are directly bonded include the aforementioned tris (2,3-dimethylphenyl) phosphine.
- the phosphorus-based curing accelerator (A2) in this embodiment is preferably a phosphonium salt from the viewpoint of the peel strength and reaction temperature of the cured product of the sheet-like material formed from the resin composition.
- A2 When a phosphonium salt is used as the phosphorus-based curing accelerator, the peel strength is hardly lowered even if the amount of (A2) phosphorus-based curing accelerator is increased.
- the content of the (A2) phosphorus curing accelerator in the resin composition is based on the total solid content of the resin composition (that is, when the total nonvolatile content excluding the dilution solvent is 100% by mass). ) Is preferably 1% by mass or less, and more preferably 0.75% by mass or less.
- the content of the (A2) phosphorus curing accelerator in the resin composition is preferably 0.05% by mass or more and 0.1% by mass or more based on the total solid content of the resin composition. More preferred.
- A2 When the content of the phosphorus curing accelerator is within the above range, the above peel strength can be obtained regardless of the type of (A2) phosphorus curing accelerator.
- the content of the (A2) phosphorus curing accelerator is based on the total solid content of the component (A) (that is, when the nonvolatile content of the component (A) excluding the solvent for dilution is 100% by mass). ) Is preferably from 0.1% by mass to 2% by mass, and more preferably from 0.3% by mass to 1.5% by mass.
- the (A2) phosphorus-based curing accelerator in the resin composition can be used singly or in combination of two or more.
- thermosetting component contained in the resin composition in the present embodiment preferably further contains (A3) an allyl resin.
- the (A3) allyl resin (hereinafter sometimes simply referred to as “(A3) component”) is preferably liquid at room temperature.
- a thermosetting component contains an allyl resin, a network can be adjusted to an appropriate range after the resin composition is cured.
- the mass ratio (A1 / A3) of (A1) maleimide resin to (A3) allyl resin is preferably 1.5 or more, and more preferably 4.5 or more. If mass ratio (A1 / A3) is the said range, there exists a tendency for the storage elastic modulus E 'in 250 degreeC of the hardened
- the mass ratio (A1 / A3) is in the above range, the complex viscosity ⁇ of the resin composition is appropriately adjusted, and the fluidity of the resin composition at the time of application to an adherend is secured, while the resin composition Further improvement in heat resistance after curing of the product is realized. Furthermore, if mass ratio (A1 / A3) is the said range, the bleed out of the allyl resin from a resin composition will also be suppressed.
- the upper limit value of the mass ratio (A1 / A3) is not particularly limited. For example, the mass ratio (A1 / A3) may be 50 or less.
- the (A3) allyl resin in the present embodiment is not particularly limited as long as it is a resin having an allyl group.
- the (A3) allyl resin in this embodiment is preferably an allyl resin containing two or more allyl groups in one molecule, for example.
- the allyl resin in the present embodiment is more preferably represented by the following general formula (7).
- R 7 and R 8 are each independently an alkyl group, preferably an alkyl group having 1 to 10 carbon atoms, and preferably an alkyl group having 1 to 4 carbon atoms. More preferred is an alkyl group selected from the group consisting of a methyl group and an ethyl group.
- (A3) allyl resin in the present embodiment include diallyl bisphenol A (2,2-bis (3-allyl-4-hydroxyphenyl) propane).
- thermosetting resin other than the component (A1) may be any thermosetting resin having high heat resistance, and examples thereof include an epoxy resin, a benzoxazine resin, a cyanate resin, and a melamine resin. These thermosetting resins can be used alone or in combination of two or more.
- the curing accelerator other than the component (A2) include imidazole compounds (for example, 2-ethyl-4-methylimidazole) and the like.
- curing accelerators can be used alone or in combination of two or more.
- the cured resin other than the component (A3) include resins such as a phenol resin and a resin having a C ⁇ C double bond other than the component (A3), and amines, acid anhydrides, and formaldehyde. . These curable resins can be used alone or in combination of two or more.
- the content of these components is the total solid content of the component (A). It is preferably 10% by mass or less, more preferably 5% by mass or less on the basis (that is, when the nonvolatile content of the component (A) excluding the diluent solvent is 100% by mass).
- the content of the thermosetting component (A) in the resin composition is based on the total solid content of the resin composition (that is, when the total nonvolatile content excluding the dilution solvent is 100% by mass). It is preferably 2% by mass or more and 75% by mass or less, and more preferably 5% by mass or more and 70% by mass or less.
- (A) Handling property of a resin composition, sheet formability, and the heat resistance of a resin sheet improve because content of a thermosetting component exists in the said range.
- the resin composition preferably includes (B) a binder component (hereinafter, may be simply referred to as “(B) component”) in addition to the (A) component.
- a binder component hereinafter, may be simply referred to as “(B) component”
- film forming properties can be imparted and the resin composition can be easily formed into a sheet.
- the binder component (B) of this embodiment is a resin component other than the component (A), and has a function of joining the component (A) or other components.
- the binder component is preferably a thermoplastic resin or the like.
- the component (B) may have a functional group as long as it has a function of bonding the component (A) or other components.
- the (B) binder component when the (B) binder component has a functional group, the (B) binder component can be involved in the curing of the resin composition by heat. Differentiated from curable components.
- the binder component can be selected from various resins, and may be an aliphatic compound or an aromatic compound.
- the binder component is preferably at least one resin selected from the group consisting of, for example, a phenoxy resin, an acrylic resin, a methacrylic resin, a polyester resin, a urethane resin, and a polyamideimide resin. To phenoxy resin is more preferable.
- the polyester resin is preferably a wholly aromatic polyester resin.
- a binder component can be used individually by 1 type or in combination of 2 or more types.
- phenoxy resin examples include a bisphenol A skeleton (hereinafter, bisphenol A may be referred to as “BisA”), a bisphenol F skeleton (hereinafter, bisphenol F may be referred to as “BisF”), a biphenyl skeleton, and a naphthalene skeleton.
- BisA bisphenol A skeleton
- BisF bisphenol F skeleton
- a phenoxy resin having one or more skeletons selected from the group consisting of bisphenol A skeleton and bisphenol F skeleton is more preferable.
- the weight average molecular weight (Mw) of the binder component is preferably from 100 to 1,000,000, preferably from 1,000 to 800,000 from the viewpoint of easily adjusting the complex viscosity of the resin composition to a desired range. More preferably, it is more preferably 10,000 or more and 100,000 or less.
- the weight average molecular weight in the present specification is a standard polystyrene equivalent value measured by a gel permeation chromatography (GPC) method.
- the content of the binder component (B) in the resin composition is based on the total solid content of the resin composition (that is, when the total nonvolatile content excluding the dilution solvent is 100% by mass), It is preferably 0.1% by mass or more and 50% by mass or less, and more preferably 1% by mass or more and 40% by mass or less.
- the content of the component (A1) is based on the total amount of the solid contents of the component (A) and the component (B) (that is, when the total nonvolatile content excluding the dilution solvent is 100% by mass). 20 mass% or more and 80 mass% or less is preferable. If content of (A1) component is 20 mass% or more, the heat resistance of a resin composition can further be improved. On the other hand, if content of (A1) component is 80 mass% or less, a resin composition can be easily shape
- the resin composition preferably includes (C) an inorganic filler (hereinafter, sometimes simply referred to as “(C) component”) in addition to the (A) component and the (B) component.
- the component (C) can improve at least one of the thermal characteristics and mechanical characteristics of the resin composition.
- an inorganic filler a silica filler, an alumina filler, a boron nitride filler, etc. are mentioned. Among these, silica filler is preferable. Examples of the silica filler include fused silica and spherical silica.
- An inorganic filler can be used individually by 1 type or in combination of 2 or more types. Moreover, (C) the inorganic filler may be surface-treated.
- the average particle size of the inorganic filler is not particularly limited.
- the average particle diameter of the inorganic filler is preferably from 0.1 nm to 100 ⁇ m, more preferably from 10 nm to 10 ⁇ m, as determined from a general particle size distribution meter.
- the average particle size of the inorganic filler (C) is a value measured by a dynamic light scattering method using a particle size distribution measuring device (manufactured by Nikkiso Co., Ltd., product name “Nanotrack Wave-UT151”). To do.
- the content of the inorganic filler (C) in the resin composition is 10% by mass or more and 90% by mass based on the total solid content of the resin composition (that is, when the total nonvolatile content excluding the dilution solvent is 100% by mass). It is preferable that it is mass% or less, and it is more preferable that it is 20 mass% or more and 80 mass% or less.
- the resin composition preferably further contains (D) a coupling agent in addition to the components (A) to (C).
- the coupling agent preferably has a functional group that the above-described (A) thermosetting component has, or (B) a functional group that reacts with the functional group that the binder component has, and (A) the functional group that the thermosetting component has. It is more preferable to have a group that reacts with.
- the coupling agent is preferably a silane (silane coupling agent) because of its versatility and cost merit.
- a coupling agent can be used individually by 1 type or in combination of 2 or more types.
- the coupling agent as described above is usually 0.1 parts by mass or more with respect to 100 parts by mass of the total amount of the solid content (nonvolatile content excluding the diluent solvent) of the component (A) and the component (B). It mix
- the resin composition which concerns on this embodiment, the resin composition containing only (A) thermosetting component, (B) binder component, (C) inorganic filler, and (D) coupling agent is mentioned. .
- thermosetting component thermosetting component
- binder component binder component
- inorganic filler inorganic filler
- coupling agent coupling agent
- the said Examples of the resin composition include components other than the components (A) to (D).
- the resin composition may further contain other components.
- other components include at least one selected from the group consisting of a crosslinking agent, pigment, dye, antifoaming agent, leveling agent, ultraviolet absorber, foaming agent, antioxidant, flame retardant, and ion scavenger.
- the resin composition may further contain a crosslinking agent in order to adjust initial adhesiveness before curing and cohesion.
- the crosslinking agent include organic polyvalent isocyanate compounds and organic polyvalent imine compounds.
- a crosslinking agent can be used individually by 1 type or in combination of 2 or more types.
- organic polyvalent isocyanate compounds include aromatic polyvalent isocyanate compounds, aliphatic polyvalent isocyanate compounds, alicyclic polyvalent isocyanate compounds, and trimers of these polyvalent isocyanate compounds, and Examples thereof include terminal isocyanate urethane prepolymers obtained by reacting these polyvalent isocyanate compounds and polyol compounds. More specific examples of the organic polyvalent isocyanate compound include, for example, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, 1,3-xylylene diisocyanate, and 1,4-xylene diene.
- An organic polyvalent isocyanate compound can be used individually by 1 type or in combination of 2 or more types.
- organic polyvalent imine compound examples include, for example, N, N′-diphenylmethane-4,4′-bis (1-aziridinecarboxamide), trimethylolpropane-tri- ⁇ -aziridinylpropionate, tetra And methylolmethane-tri- ⁇ -aziridinylpropionate and N, N′-toluene-2,4-bis (1-aziridinecarboxamide) triethylenemelamine.
- An organic polyvalent imine compound can be used individually by 1 type or in combination of 2 or more types.
- the crosslinking agent as described above is usually blended at a ratio of 0.01 parts by weight or more and 12 parts by weight or less, preferably 0.1 parts by weight or more and 10 parts by weight or less with respect to 100 parts by weight of the above-mentioned (B) binder component.
- the resin composition according to this embodiment is preferably used for a semiconductor element. Specifically, the resin composition according to this embodiment is preferably used for sealing a semiconductor element. Moreover, it is preferable that the resin composition which concerns on this embodiment is used for interposing between a semiconductor element and another electronic component.
- the semiconductor element is preferably a power semiconductor element. Since the resin composition according to this embodiment is excellent in heat resistance, it seals a power semiconductor element that is assumed to operate at a high temperature of 200 ° C. or higher, or is interposed between the power semiconductor element and another electronic component. Can be used. In addition, the use of the resin composition which concerns on this embodiment is not limited to these uses.
- the resin composition which concerns on this embodiment is used for sealing the semiconductor element using any 1 or more types of silicon carbide and gallium nitride.
- the resin composition according to the present embodiment is preferably used for interposing between a semiconductor element using any one or more of silicon carbide and gallium nitride and another electronic component. Examples of other electronic components include a printed wiring board and a lead frame. Since the upper limit of the operating temperature of the silicon semiconductor element is about 175 ° C., it is preferable to use a semiconductor element using at least one of silicon carbide and gallium nitride capable of high temperature operation as the power semiconductor element.
- the resin composition according to the present embodiment is excellent in heat resistance, sealing a semiconductor element using any one or more of silicon carbide and gallium nitride assumed to operate at a high temperature of 200 ° C. or higher, or carbonizing. It can be used for interposing between a semiconductor element using any one or more of silicon and gallium nitride and another electronic component.
- the resin composition before curing has an exothermic peak temperature of 170 ° C. or higher and 210 ° C. or lower as measured at a heating rate of 10 ° C./min by a differential scanning calorimetry (DSC) method.
- the said exothermic peak temperature is the temperature which the exothermic peak with the largest intensity
- the tact time in the semiconductor manufacturing process can be effectively shortened by the short time until the resin composition is cured.
- a plurality of resin compositions existing between the semiconductor chips are added after laminating (temporarily placing) the semiconductor chips in order to improve process efficiency. It may be cured at once. Even in such a case, since the exothermic peak temperature is in the above-mentioned range, the resin composition attached to the semiconductor chip laminated at the initial stage of the process in an unintended stage such as before the completion of the lamination of the semiconductor chips. Can be cured.
- thermosetting conditions In the thermosetting conditions in the resin composition according to this embodiment, the heating temperature is preferably 50 ° C. or higher and 200 ° C. or lower, and preferably 100 ° C. or higher and 190 ° C. or lower. In the thermosetting conditions in the resin composition according to this embodiment, the heating time is preferably 30 minutes or longer and 2 hours or shorter, and more preferably 45 minutes or longer and 1 hour 30 minutes or shorter. When the thermosetting conditions in the resin composition are in the above range, the resin composition can be thermoset at a low temperature and in a short time.
- the peel strength after thermosetting of a sheet-like material having a thickness of 25 ⁇ m formed from the resin composition according to the present embodiment is 2.0 N / 10 mm or more. Further, the peel strength after thermosetting is preferably 3.0 N / 10 mm or more and 50 N / 10 mm or less, and more preferably 3.0 N / 10 mm or more and 40 N / 10 mm or less. When the peel strength after thermosetting of the resin composition is in the above range, it is possible to maintain high adhesion to the adherend.
- the resin sheet according to the present embodiment is formed from a resin composition containing (A) a thermosetting component, and (A) the thermosetting component is (A1) a maleimide resin and (A2) a phosphorus-based curing accelerator. Containing.
- the (A) thermosetting component, (A1) maleimide resin, and (A2) phosphorus-based curing accelerator are the same as those described above.
- at least any component selected from the group which consists of (C) inorganic filler mentioned above, (D) coupling agent, and another component may be mix
- thermosetting on the low temperature and short time thermosetting conditions is attained, and process suitability can be improved.
- the peel strength after thermosetting of the resin sheet according to the present embodiment is 2.0 N / 10 mm or more.
- the peel strength for the adherend such as a metal surface is insufficient when the resin composition is used as a sealing material.
- the peel strength after thermosetting of the resin sheet according to the present embodiment is adjusted to the above range by adjusting, for example, the type of component used for the resin composition (particularly, the type of phosphorus-based curing accelerator) and the blending amount. can do.
- the peeling strength after thermosetting of the resin sheet according to the present embodiment was determined by performing a peeling test with a peeling angle of 90 degrees between the resin sheet after thermosetting and the adherend using the measurement method described later. Sought by doing. Specifically, a test piece was prepared and a peel test was performed as follows.
- the resin sheet according to the present embodiment obtained by forming the resin composition into a sheet is simple to apply to an adherend, and particularly easy to apply to a large-area adherend. Since the resin composition can be formed in advance into a shape suitable for the shape after the sealing step when the resin composition is processed into a sheet shape, the resin sheet can be applied to the adherend to achieve uniformity in thickness and component ratio. It functions as a maintained sealing material. Further, if the resin composition is in the form of a sheet, it is excellent in handleability because it has no fluidity.
- the method for forming the resin composition into a sheet is not particularly limited, and a conventionally known method for forming a sheet can be employed.
- the resin sheet according to the present embodiment may be a belt-shaped sheet or may be provided in a state of being wound in a roll shape.
- the resin sheet according to the present embodiment wound up in a roll shape can be used by being unwound from a roll and cut into a desired size.
- the thickness of the resin sheet according to this embodiment is preferably 10 ⁇ m or more, and more preferably 20 ⁇ m or more. Further, the thickness of the resin sheet according to the present embodiment is preferably 500 ⁇ m or less, more preferably 400 ⁇ m or less, and further preferably 300 ⁇ m or less.
- the resin sheet according to the present embodiment is used for sealing a semiconductor element, or is interposed between the semiconductor element and another electronic component, like the resin composition according to another embodiment. It is preferable. Moreover, it is preferable that the resin sheet which concerns on this embodiment is applied collectively to a several semiconductor element. For example, if the resin composition is in the form of a sheet, the resin sheet is applied to the structure in which the semiconductor elements are arranged for each gap of the frame provided with a plurality of gaps, and the frame and the semiconductor elements are collectively It can be used for a so-called panel level package for sealing. In addition, the use of the resin sheet which concerns on this embodiment is not limited to these uses.
- FIG. 1 shows a schematic cross-sectional view of a laminate 1 according to this embodiment.
- the laminate 1 of the present embodiment includes a first release material 2, a second release material 4, and a resin sheet 3 provided between the first release material 2 and the second release material 4.
- the resin sheet 3 is a resin sheet according to the present embodiment.
- the first release material 2 and the second release material 4 have releasability, and there is a difference between the release force of the first release material 2 on the resin sheet 3 and the release force of the second release material 4 on the resin sheet 3. It is preferable.
- the material of the first release material 2 and the second release material 4 is not particularly limited.
- the ratio (P2 / P1) of the peeling force P2 of the second peeling material 4 to the peeling force P1 of the first peeling material 2 is preferably 0.02 ⁇ P2 / P1 ⁇ 1 or 1 ⁇ P2 / P1 ⁇ 50. .
- the first release material 2 and the second release material 4 may be, for example, a member having a release property, a member subjected to a release treatment, or a member having a release agent layer laminated thereon. Good.
- examples of the material of the first release material 2 and the second release material 4 include an olefin resin and a fluorine resin.
- the first release material 2 and the second release material 4 can be a release material including a release substrate and a release agent layer formed by applying a release agent on the release substrate.
- a release material comprising a release substrate and a release agent layer is easy to handle.
- the 1st peeling material 2 and the 2nd peeling material 4 may be equipped with the releasing agent layer only on the single side
- Examples of the peeling base material include a paper base material, a laminated paper obtained by laminating a thermoplastic resin such as polyethylene on the paper base material, and a plastic film.
- Examples of the paper substrate include glassine paper, coated paper, and cast coated paper.
- Examples of the plastic film include polyester films (for example, polyethylene terephthalate, polybutylene terephthalate, and polyethylene naphthalate), polyolefin films (for example, polypropylene, polyethylene, and the like), and the like. Among these, a polyester film is preferable.
- the release agent examples include a silicone-based release agent composed of a silicone resin; a long-chain alkyl group-containing compound-based release agent composed of a compound containing a long-chain alkyl group such as polyvinyl carbamate and an alkylurea derivative; alkyd Alkyd resin-based release agents composed of resins (for example, non-convertible alkyd resins and convertible alkyd resins); olefin resins (for example, polyethylene (for example, high density polyethylene, low density polyethylene, and linear low density) Polyethylene, etc.), propylene homopolymers having an isotactic structure or syndiotactic structure, and crystalline polypropylene resins such as propylene- ⁇ -olefin copolymers, etc.); , And synthetic rubber (eg, butadiene rubber, isoprene) Rubber release agent composed of rubber such as styrene-butadiene rubber, methyl methacrylate-butadiene rubber, and
- release agents can be used alone or in combination of two or more.
- alkyd resin release agents are preferred.
- a phenoxy resin is used as the (B) binder component of the resin composition included in the resin sheet 3
- a general silicone release agent when used, the release material is not intended and the resin sheet 3 is not used. Therefore, it is preferable to use an alkyd resin release agent.
- the thickness of the first release material 2 and the second release material 4 is not particularly limited.
- the thicknesses of the first release material 2 and the second release material 4 are usually 1 ⁇ m or more and 500 ⁇ m or less, and preferably 3 ⁇ m or more and 100 ⁇ m or less.
- the thickness of the release agent layer is not particularly limited.
- the thickness of the release agent layer is preferably 0.01 ⁇ m or more and 3 ⁇ m or less, and more preferably 0.03 ⁇ m or more and 1 ⁇ m or less.
- the manufacturing method of the laminated body 1 is not specifically limited.
- the laminated body 1 is manufactured through the following processes. First, a resin composition is applied on the first release material 2 to form a coating film. Next, this coating film is dried to form the resin sheet 3. Next, the laminated body 1 is obtained by bonding the resin sheet 3 and the second release material 4 at room temperature.
- the resin composition according to this embodiment can be suitably used for a power semiconductor element.
- the semiconductor element is preferably a power semiconductor element.
- the power semiconductor element is also assumed to operate at a high temperature of 200 ° C. or higher.
- a material used for a semiconductor device having a power semiconductor element is required to have heat resistance. Since the resin composition and the resin sheet according to the present embodiment are excellent in heat resistance, they are used to cover the power semiconductor element in the semiconductor device or to be interposed between the power semiconductor element and other components. Is preferably used.
- the resin composition according to the present embodiment can be suitably used for a semiconductor element using any one or more of silicon carbide and gallium nitride.
- the semiconductor element is preferably a semiconductor element using at least one of silicon carbide and gallium nitride. Since a semiconductor element using at least one of silicon carbide and gallium nitride has characteristics different from those of a silicon semiconductor element, a power semiconductor element, a high-power device for a base station, a sensor, a detector, a Schottky barrier diode, etc.
- the heat resistance of the semiconductor element using any one or more of silicon carbide and gallium nitride attention is also paid to the heat resistance of the semiconductor element using any one or more of silicon carbide and gallium nitride, and the resin composition and resin sheet of the present embodiment are excellent in heat resistance. It is preferably used in combination with a semiconductor element using at least one of silicon carbide and gallium nitride.
- this invention is such It is not limited to the laminated body of a various aspect.
- a laminate having a resin sheet and a release material provided only on one surface of the resin sheet may be used.
- the semiconductor sealing application has been described.
- the resin composition and the resin sheet of the present invention can be used in addition to insulating materials for circuit boards (for example, hard printed wiring board materials, flexible wirings). Substrate materials, build-up substrate interlayer insulating materials, etc.), build-up adhesive films, adhesives, and the like. Applications of the resin composition and the resin sheet of the present invention are not limited to these applications.
- Resin compositions according to Examples 1 to 6 and Comparative Examples 1 to 7 were prepared at a blending ratio (mass% (solid content conversion ratio)) shown in Table 1.
- the materials used for the preparation of the resin composition are as follows.
- Maleimide resin Maleimide resin having a biphenyl group (maleimide resin represented by the general formula (3), “MIR-3000-70MT” manufactured by Nippon Kayaku Co., Ltd.)
- Curing accelerator-1 Tetraphenylphosphonium tetrakis (4-methylphenyl) borate (“TPP-MK” and “TPP-MK” manufactured by Hokuko Chemical Co., Ltd. are registered trademarks)
- Curing accelerator-2 Triphenylphosphine ("Hokuko TPP” and "Hokuko TPP” manufactured by Hokuko Chemical Co., Ltd.
- Curing accelerator-3 Tetrabutylphosphonium hydrogen hexahydrophthalate (“TBP-3S” manufactured by Hokuko Chemical Co., Ltd.)
- Curing accelerator-4 2-ethyl-4-methylimidazole (“2E4MZ” manufactured by Shikoku Kasei Kogyo Co., Ltd.)
- Allyl resin diallyl bisphenol A (“DABPA” manufactured by Daiwa Kasei Kogyo Co., Ltd.)
- Binder component Binder resin: BisA / BisF mixed type phenoxy resin (“ZX-1356-2” manufactured by Nippon Steel & Sumikin Chemical Co., Ltd., weight average molecular weight 65,000)
- Silica filler fused silica (epoxysilane modification, average particle size 0.5 ⁇ m, maximum particle size 2.0 ⁇ m)
- the dried resin composition and the second release material polyethylene terephthalate film provided with a release layer formed from a silicone-based release agent, thickness 38 ⁇ m
- a first release material, a resin sheet made of a resin composition, and a second release material were laminated in this order.
- a copper foil (size 50 mm ⁇ 10 mm, thickness 150 ⁇ m, JIS H 3100 specification) was bonded to the other surface of the resin sheet by pressure-bonding under the same conditions as the above ⁇ bonding conditions>.
- the resin composition was cured under the thermosetting conditions shown in Table 1 to prepare a sample.
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Abstract
Description
本発明は、樹脂組成物、樹脂シート及び積層体に関する。 The present invention relates to a resin composition, a resin sheet, and a laminate.
パワー半導体等の封止材としては、高い耐熱性を有する樹脂組成物が用いられる。
例えば、特許文献1には、マレイミド化合物と、アリル基及びエポキシ基の少なくともいずれかを有する化合物と、アミン化合物と、アセトフェノン誘導体及びテトラフェニルエタン誘導体のうちの少なくとも1種を含むラジカル発生剤とを含有する樹脂組成物が開示されている。
As a sealing material such as a power semiconductor, a resin composition having high heat resistance is used.
For example,
しかしながら、特許文献1に記載の樹脂組成物は、低温かつ短時間の熱硬化条件では硬化しなかった。また、特許文献1に記載の樹脂組成物では、熱硬化後の剥離強度が低下することも懸念される。
However, the resin composition described in
本発明は、低温かつ短時間の熱硬化条件及び熱硬化後の剥離強度を両立できる樹脂組成物、樹脂シート及び積層体を提供することを目的とする。 An object of the present invention is to provide a resin composition, a resin sheet, and a laminate that can achieve both low-temperature and short-time thermosetting conditions and peel strength after thermosetting.
本発明の一態様に係る樹脂組成物は、(A)熱硬化性成分を含有する樹脂組成物であって、前記(A)熱硬化性成分が、(A1)マレイミド樹脂、及び(A2)リン系硬化促進剤を含有し、前記樹脂組成物から形成された厚さ25μmのシート状物の熱硬化後の剥離強度が2.0N/10mm以上であることを特徴とする。 The resin composition which concerns on 1 aspect of this invention is a resin composition containing (A) thermosetting component, Comprising: Said (A) thermosetting component is (A1) maleimide resin, and (A2) phosphorus A peel strength after thermal curing of a sheet-like material having a thickness of 25 μm formed of the resin composition and containing a system curing accelerator is 2.0 N / 10 mm or more.
本発明の一態様に係る樹脂組成物において、前記(A2)リン系硬化促進剤は、リン原子とアリール基とが結合した構造を有する化合物であることが好ましい。 In the resin composition according to one embodiment of the present invention, the (A2) phosphorus curing accelerator is preferably a compound having a structure in which a phosphorus atom and an aryl group are bonded.
本発明の一態様に係る樹脂組成物において、前記(A2)リン系硬化促進剤は、ホスホニウム塩であることが好ましい。 In the resin composition according to one embodiment of the present invention, the (A2) phosphorus-based curing accelerator is preferably a phosphonium salt.
本発明の一態様に係る樹脂組成物において、前記(A2)リン系硬化促進剤の含有量は、前記樹脂組成物の固形分の全量基準で、1質量%以下であることが好ましい。 In the resin composition according to one embodiment of the present invention, the content of the (A2) phosphorus curing accelerator is preferably 1% by mass or less based on the total solid content of the resin composition.
本発明の一態様に係る樹脂組成物において、前記(A2)リン系硬化促進剤の含有量は、前記(A)熱硬化性成分の固形分の全量基準で、2質量%以下であることが好ましい。 In the resin composition according to an aspect of the present invention, the content of the (A2) phosphorus curing accelerator is 2% by mass or less based on the total amount of the solid content of the (A) thermosetting component. preferable.
本発明の一態様に係る樹脂組成物において、さらに(A3)アリル樹脂を含有することが好ましい。 In the resin composition according to one embodiment of the present invention, it is preferable to further contain (A3) an allyl resin.
本発明の一態様に係る樹脂組成物において、さらに(B)バインダー成分を含有することが好ましい。 In the resin composition according to one embodiment of the present invention, it is preferable to further contain (B) a binder component.
本発明の一態様に係る樹脂組成物において、前記(B)バインダー成分は、フェノキシ樹脂であることが好ましい。 In the resin composition according to one embodiment of the present invention, the (B) binder component is preferably a phenoxy resin.
本発明の一態様に係る樹脂組成物において、さらに(C)無機フィラーを含有することが好ましい。 The resin composition according to one embodiment of the present invention preferably further contains (C) an inorganic filler.
本発明の一態様に係る樹脂組成物において、さらに(D)カップリング剤を含有することが好ましい。 The resin composition according to one embodiment of the present invention preferably further contains (D) a coupling agent.
本発明の一態様に係る樹脂組成物は、半導体素子を封止すること、或いは、前記半導体素子と他の電子部品との間に介在させることに用いられることが好ましい。 The resin composition according to one embodiment of the present invention is preferably used for sealing a semiconductor element or interposing between the semiconductor element and another electronic component.
本発明の一態様に係る樹脂組成物は、パワー半導体素子を封止すること、或いは、前記パワー半導体素子と他の電子部品との間に介在させることに用いられることが好ましい。 The resin composition according to one embodiment of the present invention is preferably used for sealing a power semiconductor element or interposing between the power semiconductor element and another electronic component.
本発明の一態様に係る樹脂組成物は、炭化ケイ素及び窒化ガリウムのいずれか1種以上を用いた半導体素子を封止すること、或いは、前記炭化ケイ素及び窒化ガリウムのいずれか1種以上を用いた半導体素子と他の電子部品との間に介在させることに用いられることが好ましい。 The resin composition according to one embodiment of the present invention seals a semiconductor element using any one or more of silicon carbide and gallium nitride, or uses any one or more of the silicon carbide and gallium nitride. It is preferably used for interposing between the conventional semiconductor element and other electronic components.
本発明の一態様に係る樹脂シートは、(A)熱硬化性成分を含有する樹脂組成物から形成される樹脂シートであって、前記(A)熱硬化性成分が、(A1)マレイミド樹脂、及び(A2)リン系硬化促進剤を含有し、熱硬化後の剥離強度が2.0N/10mm以上であることを特徴とする。 The resin sheet which concerns on 1 aspect of this invention is a resin sheet formed from the resin composition containing (A) thermosetting component, Comprising: Said (A) thermosetting component is (A1) maleimide resin, And (A2) containing a phosphorus-based curing accelerator and having a peel strength after thermosetting of 2.0 N / 10 mm or more.
本発明の一態様に係る積層体は、前述の本発明の一態様に係る樹脂シートと、剥離材と、を有し、前記剥離材は、アルキド樹脂系剥離剤を含有する剥離剤層を有することを特徴とする。 The laminate according to one embodiment of the present invention includes the above-described resin sheet according to one embodiment of the present invention and a release material, and the release material includes a release agent layer containing an alkyd resin release agent. It is characterized by that.
本発明の一態様によれば、低温かつ短時間の熱硬化条件及び熱硬化後の剥離強度を両立できる樹脂組成物、樹脂シート及び積層体を提供することができる。 According to one embodiment of the present invention, it is possible to provide a resin composition, a resin sheet, and a laminate that can achieve both low-temperature and short-time thermosetting conditions and peel strength after thermosetting.
[樹脂組成物]
本実施形態に係る樹脂組成物は、(A)熱硬化性成分を含有する。本実施形態に係る(A)熱硬化性成分は、(A1)マレイミド樹脂及び(A2)リン系硬化促進剤を含有する。本実施形態に係る樹脂組成物から形成された厚さ25μmのシート状物の熱硬化後の剥離強度は、2.0N/10mm以上である。
本実施形態に係る樹脂組成物において、低温及び短時間の熱硬化条件での熱硬化が可能となり、工程適性を高めることができる。
本実施形態に係る樹脂組成物から形成された厚さ25μmのシート状物の熱硬化後の剥離強度が2.0N/10mm未満では、樹脂組成物を封止材等として用いた場合に、金属表面等の被着体に対する剥離強度が不十分となる。
本実施形態に係る樹脂組成物から形成されたシート状物の熱硬化後の剥離強度は、例えば、樹脂組成物に用いる成分の種類(特に、リン系硬化促進剤の種類)及び配合量を調整することにより、上記範囲に調整することができる。
なお、本実施形態に係る樹脂組成物から形成された厚さ25μmのシート状物の熱硬化後の剥離強度は、後述の測定方法を用いて、樹脂組成物をシート状に形成したシート状物に関し、熱硬化後のシート状物と被着体との間で、剥離角度90度の引き剥がし試験を行うことによって求めた。具体的には、以下のように、試験片を作成し、引き剥がし試験を行った。
(i)試験片の作成方法
・被着体:銅箔(大きさ50mm×10mm、厚さ150μm、JIS H 3100:2018仕様)
・樹脂組成物の厚さ:25μm
・ラミネート装置:ニッコー・マテリアルズ社製「V-130」
・圧着条件:ラミネート温度130℃、到達圧力100Pa、時間60秒間
・樹脂組成物の熱硬化条件:熱硬化温度180℃、熱硬化時間1時間
(ii)引き剥がし試験の方法
・使用装置:引っ張り試験機(株式会社島津製作所製「オートグラフAG-IS」)
・剥離方法:硬化後のシート状物から被着体を引き剥がす。
・剥離速度:50mm/分
・剥離角度:90度
・測定環境:23℃、50%相対湿度環境下
[Resin composition]
The resin composition according to the present embodiment contains (A) a thermosetting component. The (A) thermosetting component according to this embodiment contains (A1) a maleimide resin and (A2) a phosphorus-based curing accelerator. The peel strength after thermosetting of a sheet-like material having a thickness of 25 μm formed from the resin composition according to the present embodiment is 2.0 N / 10 mm or more.
In the resin composition according to the present embodiment, thermosetting under low temperature and short time thermosetting conditions is possible, and process suitability can be improved.
When the peel strength after thermosetting of a sheet material having a thickness of 25 μm formed from the resin composition according to the present embodiment is less than 2.0 N / 10 mm, when the resin composition is used as a sealing material or the like, the metal The peel strength with respect to the adherend such as the surface becomes insufficient.
The peel strength after thermosetting of the sheet-like material formed from the resin composition according to the present embodiment is adjusted, for example, by the type of component used for the resin composition (particularly, the type of phosphorus curing accelerator) and the blending amount. By doing so, it is possible to adjust to the above range.
In addition, the peel strength after thermosetting of a sheet-like material having a thickness of 25 μm formed from the resin composition according to the present embodiment is a sheet-like material in which the resin composition is formed into a sheet shape using a measurement method described later. In connection with the above, it was obtained by performing a peeling test with a peeling angle of 90 degrees between the sheet-like material after heat curing and the adherend. Specifically, a test piece was prepared and a peel test was performed as follows.
(I) Preparation method of test piece: Substrate: copper foil (size 50 mm × 10 mm, thickness 150 μm, JIS H 3100: 2018 specification)
-Resin composition thickness: 25 μm
・ Lamination machine: “V-130” manufactured by Nikko Materials
-Crimping conditions: Laminating temperature 130 ° C, ultimate pressure 100Pa, time 60 seconds-Resin composition thermosetting conditions: thermosetting temperature 180 ° C,
・ Peeling method: The adherend is peeled off from the cured sheet.
・ Peeling speed: 50 mm / min ・ Peeling angle: 90 degrees ・ Measurement environment: 23 ° C., 50% relative humidity environment
((A)熱硬化性成分)
(A)熱硬化性成分(以下、単に「(A)成分」と称する場合がある)は、加熱を受けると三次元網状化し、被着体を強固に接着する性質を有する。本実施形態における(A)熱硬化性成分は、前述のとおり、(A1)マレイミド樹脂(以下、単に「(A1)成分」と称する場合がある)及び(A2)リン系硬化促進剤(以下、単に「(A2)成分」と称する場合がある)を含有する。
((A) thermosetting component)
The (A) thermosetting component (hereinafter sometimes simply referred to as “component (A)”) has a property of forming a three-dimensional network when heated and firmly bonding the adherend. As described above, the (A) thermosetting component in this embodiment is (A1) a maleimide resin (hereinafter sometimes simply referred to as “(A1) component”) and (A2) a phosphorus-based curing accelerator (hereinafter, referred to as “A1”). It may be simply referred to as “component (A2)”.
(A1)マレイミド樹脂
本実施形態における(A1)マレイミド樹脂は、1分子中に2つ以上のマレイミド基を含むマレイミド樹脂であれば、特に限定されない。
(A1) Maleimide resin (A1) Maleimide resin in this embodiment will not be specifically limited if it is a maleimide resin which contains two or more maleimide groups in 1 molecule.
本実施形態における(A1)マレイミド樹脂は、耐熱性の観点から、例えば、ベンゼン環を含むことが好ましく、ベンゼン環にマレイミド基が連結した構造を含むことがより好ましい。また、マレイミド化合物は、ベンゼン環にマレイミド基が連結した構造体を2つ以上備えていることが好ましい。 The (A1) maleimide resin in the present embodiment preferably includes, for example, a benzene ring, and more preferably includes a structure in which a maleimide group is linked to the benzene ring, from the viewpoint of heat resistance. In addition, the maleimide compound preferably includes two or more structures in which a maleimide group is linked to a benzene ring.
本実施形態における(A1)マレイミド樹脂は、1分子中に2つ以上のマレイミド基及び1つ以上のビフェニル骨格を含むマレイミド樹脂(以下、単に「ビフェニルマレイミド樹脂」と称する場合がある)であることが好ましい。 The (A1) maleimide resin in the present embodiment is a maleimide resin containing two or more maleimide groups and one or more biphenyl skeletons in one molecule (hereinafter sometimes simply referred to as “biphenyl maleimide resin”). Is preferred.
本実施形態における(A1)マレイミド樹脂は、耐熱性及び接着性の観点から、下記一般式(1)で表されることが好ましい。 (A1) The maleimide resin in this embodiment is preferably represented by the following general formula (1) from the viewpoint of heat resistance and adhesiveness.
前記一般式(1)において、kは、1以上の整数であり、kの平均値は、1以上10以下であることが好ましく、1以上5以下であることがより好ましく、1以上3以下であることがさらに好ましい。m1及びm2は、それぞれ独立に、1以上6以下の整数であり、1以上3以下の整数であることが好ましく、1であることがより好ましい。n1及びn2は、それぞれ独立に、0以上4以下の整数であり、0以上2以下の整数であることが好ましく、0であることがより好ましい。R1及びR2は、それぞれ独立に、炭素数1~6のアルキル基であり、炭素数1~3のアルキル基であることが好ましく、メチル基であることがより好ましい。複数のR1は、互いに同一であるか又は異なる。複数のR2は、互いに同一であるか又は異なる。 In the general formula (1), k is an integer of 1 or more, and the average value of k is preferably 1 or more and 10 or less, more preferably 1 or more and 5 or less, and 1 or more and 3 or less. More preferably it is. m1 and m2 are each independently an integer of 1 or more and 6 or less, preferably an integer of 1 or more and 3 or less, and more preferably 1. n1 and n2 are each independently an integer of 0 or more and 4 or less, preferably an integer of 0 or more and 2 or less, and more preferably 0. R 1 and R 2 are each independently an alkyl group having 1 to 6 carbon atoms, preferably an alkyl group having 1 to 3 carbon atoms, and more preferably a methyl group. Several R < 1 > is mutually the same or different. Several R < 2 > is mutually the same or different.
本実施形態における前記一般式(1)で表されるマレイミド樹脂としては、具体的には、例えば、下記一般式(2)又は下記一般式(3)で表される化合物が挙げられる。 Specific examples of the maleimide resin represented by the general formula (1) in the present embodiment include compounds represented by the following general formula (2) or the following general formula (3).
前記一般式(2)及び(3)において、kは、前記一般式(1)のkと同様である。前記一般式(2)において、n1、n2、R1及びR2は、前記一般式(1)のn1、n2、R1及びR2と同様である。
前記一般式(3)で表されるマレイミド樹脂の製品としては、日本化薬社製の「MIR-3000-70MT」等が挙げられる。
In the general formulas (2) and (3), k is the same as k in the general formula (1). In the general formula (2), n1, n2, R 1 and R 2 are the same as n1, n2, R 1 and R 2 in the general formula (1).
Examples of the maleimide resin product represented by the general formula (3) include “MIR-3000-70MT” manufactured by Nippon Kayaku Co., Ltd.
また、本実施形態における(A1)マレイミド樹脂は、1分子中に2つ以上のマレイミド基及び2つ以上のフェニレン基を含むマレイミド樹脂であることも好ましい。溶剤への溶解性を高くし、シート形成性を向上させる観点から、フェニレン基上に置換基を有することが好ましい。置換基としては、例えば、メチル基、及びエチル基等のアルキル基、及びアルキレン基等が挙げられる。
また、本実施形態における(A1)マレイミド樹脂は、シート形成性の観点から、マレイミド基とフェニレン基との間にエーテル結合を有するマレイミド樹脂が好ましい。
In addition, the (A1) maleimide resin in this embodiment is preferably a maleimide resin containing two or more maleimide groups and two or more phenylene groups in one molecule. From the viewpoint of increasing solubility in a solvent and improving sheet formability, it is preferable to have a substituent on the phenylene group. Examples of the substituent include an alkyl group such as a methyl group and an ethyl group, and an alkylene group.
In addition, the maleimide resin (A1) in this embodiment is preferably a maleimide resin having an ether bond between a maleimide group and a phenylene group from the viewpoint of sheet formability.
前記1分子中に2つ以上のマレイミド基及び2つ以上のフェニレン基を含むマレイミド樹脂は、例えば、下記一般式(4)で表される。 The maleimide resin containing two or more maleimide groups and two or more phenylene groups in one molecule is represented, for example, by the following general formula (4).
前記一般式(4)において、R3~R6は、それぞれ独立に、水素原子又は炭素数1~6のアルキル基であり、L1は、炭素数1~6のアルキレン基であり、L2及びL3は、それぞれ独立に、炭素数1~6のアルキレン基又は炭素数6~10のアリーレン基であり、p及びqは、それぞれ独立に0又は1である。 In the general formula (4), R 3 to R 6 are each independently a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, L 1 is an alkylene group having 1 to 6 carbon atoms, and L 2 And L 3 are each independently an alkylene group having 1 to 6 carbon atoms or an arylene group having 6 to 10 carbon atoms, and p and q are each independently 0 or 1.
本実施形態における前記一般式(4)で表されるマレイミド樹脂は、具体的には、例えば、下記一般式(5)又は下記一般式(6)で表される。 The maleimide resin represented by the general formula (4) in the present embodiment is specifically represented by, for example, the following general formula (5) or the following general formula (6).
前記一般式(5)及び(6)において、L1は、炭素数1~6のアルキレン基である。
前記一般式(5)において、R3~R6は、それぞれ独立に、水素原子又は炭素数1~6のアルキル基である。
In the general formulas (5) and (6), L 1 is an alkylene group having 1 to 6 carbon atoms.
In the general formula (5), R 3 to R 6 are each independently a hydrogen atom or an alkyl group having 1 to 6 carbon atoms.
本実施形態における(A1)マレイミド樹脂としては、具体的には、例えば、シート形成性とともに耐熱性の高い硬化物を得る観点から、ビス(3-エチル-5-メチル-4-マレイミドフェニル)メタン、N,N’-1,3-フェニレンジマレイミド、4-メチル-1,3-フェニレンビスマレイミド、ポリフェニルメタンマレイミド、又は2,2-ビス[4-(4-マレイミドフェノキシ)フェニル]プロパンが好ましく、シート形成性の観点からは、ビス(3-エチル-5-メチル-4-マレイミドフェニル)メタンがより好ましい。 Specific examples of the (A1) maleimide resin in the present embodiment include, for example, bis (3-ethyl-5-methyl-4-maleimidophenyl) methane from the viewpoint of obtaining a cured product having high sheet formability and high heat resistance. N, N′-1,3-phenylenedimaleimide, 4-methyl-1,3-phenylenebismaleimide, polyphenylmethanemaleimide, or 2,2-bis [4- (4-maleimidophenoxy) phenyl] propane From the viewpoint of sheet formability, bis (3-ethyl-5-methyl-4-maleimidophenyl) methane is more preferable.
本実施形態において、(A)成分中の(A1)成分の含有量は、(A)成分の固形分の全量基準(すなわち、希釈用溶媒を除く(A)成分の不揮発分を100質量%としたとき)で、50質量%以上であることが好ましく、55質量%以上であることがより好ましい。 In this embodiment, the content of the component (A1) in the component (A) is based on the total solid content of the component (A) (that is, the nonvolatile content of the component (A) excluding the solvent for dilution is 100% by mass). ) Is preferably 50% by mass or more, and more preferably 55% by mass or more.
(A2)リン系硬化促進剤
本実施形態における(A2)リン系硬化促進剤としては、リン原子を含有し、(A1)マレイミド樹脂の重合反応を促進する化合物であれば、特に限定されない。
本実施形態における(A2)リン系硬化促進剤としては、例えば、アルキルホスフィン化合物、アリールホスフィン化合物、アルキルアリールホスフィン化合物、ホスフィンオキサイド化合物、及びホスホニウム塩等が挙げられる。
(A2) Phosphorus curing accelerator The (A2) phosphorus curing accelerator in the present embodiment is not particularly limited as long as it is a compound that contains a phosphorus atom and accelerates the polymerization reaction of (A1) maleimide resin.
Examples of the (A2) phosphorus curing accelerator in the present embodiment include alkyl phosphine compounds, aryl phosphine compounds, alkyl aryl phosphine compounds, phosphine oxide compounds, and phosphonium salts.
アルキルホスフィン化合物としては、具体的には、トリメチルホスフィン、トリエチルホスフィン、トリ(n-プロピル)ホスフィン、トリ(n-ブチル)ホスフィン、トリ(n-ヘキシル)ホスフィン、トリ(n-オクチル)ホスフィン、及びトリシクロヘキシルホスフィン等が挙げられる。 Specific examples of the alkylphosphine compound include trimethylphosphine, triethylphosphine, tri (n-propyl) phosphine, tri (n-butyl) phosphine, tri (n-hexyl) phosphine, tri (n-octyl) phosphine, and And tricyclohexylphosphine.
アリールホスフィン化合物としては、具体的には、トリフェニルホスフィン、トリ(p-トリル)ホスフィン、トリ(m-トリル)ホスフィン、トリ(o-トリル)ホスフィン、トリス(2,3-ジメチルフェニル)ホスフィン、トリス(2,4-ジメチルフェニル)ホスフィン、トリス(2,5-ジメチルフェニル)ホスフィン、トリス(2,6-ジメチルフェニル)ホスフィン、トリス(3,4-ジメチルフェニル)ホスフィン、トリス(3,5-ジメチルフェニル)ホスフィン、トリベンジルホスフィン、ビス(ジフェニル)ホスフィノエタン、及びビス(ジフェニル)ホスフィノブタン等が挙げられる。 Specific examples of the aryl phosphine compound include triphenylphosphine, tri (p-tolyl) phosphine, tri (m-tolyl) phosphine, tri (o-tolyl) phosphine, tris (2,3-dimethylphenyl) phosphine, Tris (2,4-dimethylphenyl) phosphine, tris (2,5-dimethylphenyl) phosphine, tris (2,6-dimethylphenyl) phosphine, tris (3,4-dimethylphenyl) phosphine, tris (3,5- Examples thereof include dimethylphenyl) phosphine, tribenzylphosphine, bis (diphenyl) phosphinoethane, and bis (diphenyl) phosphinobutane.
アルキルアリールホスフィン化合物としては、具体的には、シクロヘキシルジフェニルホスフィン、ジシクロヘキシルフェニルホスフィン、ブチルジフェニルホスフィン、ジブチルフェニルホスフィン、n-オクチルジフェニルホスフィン、及びジ(n-オクチル)フェニルホスフィン等が挙げられる。 Specific examples of the alkylarylphosphine compound include cyclohexyldiphenylphosphine, dicyclohexylphenylphosphine, butyldiphenylphosphine, dibutylphenylphosphine, n-octyldiphenylphosphine, and di (n-octyl) phenylphosphine.
ホスフィンオキサイド化合物としては、具体的には、トリエチルホスフィンオキサイド、トリ(n-プロピル)ホスフィンオキサイド、トリ(n-ブチル)ホスフィンオキサイド、トリ(n-ヘキシル)ホスフィンオキサイド、トリ(n-オクチル)ホスフィンオキサイド、トリフェニルホスフィンオキサイド、及びトリス(3-ヒドロキシプロピル)ホスフィンオキサイド等が挙げられる。 Specific examples of the phosphine oxide compound include triethylphosphine oxide, tri (n-propyl) phosphine oxide, tri (n-butyl) phosphine oxide, tri (n-hexyl) phosphine oxide, and tri (n-octyl) phosphine oxide. , Triphenylphosphine oxide, and tris (3-hydroxypropyl) phosphine oxide.
ホスホニウム塩は、PR4
+で表されるカチオンと、X-で表されるアニオンとから構成される塩である。
ホスホニウム塩におけるPR4
+で表されるカチオンとしては、テトラエチルホスホニウムイオン、トリエチルベンジルホスホニウムイオン、テトラ(n-ブチル)ホスホニウムイオン、トリ(n-ブチル)メチルホスホニウムイオン、トリ(n-ブチル)オクチルホスホニウムイオン、トリ(n-ブチル)ヘキサデシルホスホニウムイオン、テトラフェニルホスホニウムイオン、トリ(n-ブチル)アリルホスホニウムイオン、トリ(n-ブチル)ベンジルホスホニウムイオン、トリ(n-オクチル)エチルホスホニウムイオン、テトラキス(ヒドロキシメチル)ホスホニウムイオン、及びエチルトリフェニルホスホニウムイオン等が挙げられる。
ホスホニウム塩におけるX-で表されるアニオンとしては、ブロマイドイオン、クロライドイオン、ヨーダイドイオン、o,o-ジエチルホスホロジチオエートイオン、ハイドロジェンヘキサヒドロフタレートイオン、サルフェートイオン、テトラフェニルボレートイオン、及びテトラキス(4-メチルフェニル)ボレートイオン等が挙げられる。
The phosphonium salt is a salt composed of a cation represented by PR 4 + and an anion represented by X − .
Examples of the cation represented by PR 4 + in the phosphonium salt include tetraethylphosphonium ion, triethylbenzylphosphonium ion, tetra (n-butyl) phosphonium ion, tri (n-butyl) methylphosphonium ion, and tri (n-butyl) octylphosphonium. Ion, tri (n-butyl) hexadecylphosphonium ion, tetraphenylphosphonium ion, tri (n-butyl) allylphosphonium ion, tri (n-butyl) benzylphosphonium ion, tri (n-octyl) ethylphosphonium ion, tetrakis ( Hydroxymethyl) phosphonium ion, ethyltriphenylphosphonium ion, and the like.
Examples of the anion represented by X − in the phosphonium salt include bromide ion, chloride ion, iodide ion, o, o-diethyl phosphorodithioate ion, hydrogen hexahydrophthalate ion, sulfate ion, tetraphenylborate ion, and Examples thereof include tetrakis (4-methylphenyl) borate ion.
ホスホニウム塩としては、具体的には、テトラエチルホスホニウムブロマイド、トリエチルベンジルホスホニウムクロライド、テトラ(n-ブチル)ホスホニウムブロマイド、テトラ(n-ブチル)ホスホニウムクロライド、テトラ(n-ブチル)ホスホニウムヨーダイド、トリ(n-ブチル)メチルホスホニウムヨーダイド、トリ(n-ブチル)オクチルホスホニウムブロマイド、トリ(n-ブチル)ヘキサデシルホスホニウムブロマイド、トリ(n-ブチル)アリルホスホニウムブロマイド、トリ(n-ブチル)ベンジルホスホニウムクロライド、テトラフェニルホスホニウムブロマイド、テトラ(n-ブチル)ホスホニウム-o,o-ジエチルホスホロジチオエート、テトラ(n-ブチル)ホスホニウムハイドロジェンヘキサヒドロフタレート、トリ(n-オクチル)エチルホスホニウムブロマイド、テトラキス(ヒドロキシメチル)ホスホニウムサルフェート、エチルトリフェニルホスホニウムブロマイド、テトラフェニルホスホニウムテトラフェニルボレート、及びテトラフェニルホスホニウムテトラキス(4-メチルフェニル)ボレート等が挙げられる。 Specific examples of the phosphonium salt include tetraethylphosphonium bromide, triethylbenzylphosphonium chloride, tetra (n-butyl) phosphonium bromide, tetra (n-butyl) phosphonium chloride, tetra (n-butyl) phosphonium iodide, tri (n -Butyl) methylphosphonium iodide, tri (n-butyl) octylphosphonium bromide, tri (n-butyl) hexadecylphosphonium bromide, tri (n-butyl) allylphosphonium bromide, tri (n-butyl) benzylphosphonium chloride, tetra Phenylphosphonium bromide, tetra (n-butyl) phosphonium-o, o-diethyl phosphorodithioate, tetra (n-butyl) phosphonium hydrogen hexahydro Tallate, tri (n- octyl) ethyl phosphonium bromide, tetrakis (hydroxymethyl) phosphonium sulphate, ethyltriphenylphosphonium bromide, tetraphenylphosphonium tetraphenylborate, and tetraphenylphosphonium tetrakis (4-methylphenyl) borate and the like.
その他の(A2)リン系硬化促進剤として、トリス(3-ヒドロキシプロピル)ホスフィン、ビスジフェニルホスフィノフェロセン、及びトリ(n-ブチル)ホスフィンサルファイド等が挙げられる。 Other (A2) phosphorus curing accelerators include tris (3-hydroxypropyl) phosphine, bisdiphenylphosphinoferrocene, and tri (n-butyl) phosphine sulfide.
本実施形態における(A2)リン系硬化促進剤としては、樹脂組成物から形成されたシート状物の硬化物の被着体からの剥離強度を上昇させる観点から、リン原子とアリール基とが直接結合した構造を有する化合物であることが好ましい。
(A2)リン系硬化促進剤における化合物のリン原子と直接結合するアリール基としては、置換もしくは無置換の環形成炭素数6~30のアリール基が好ましく、中でも、フェニル基、トリル基及びキシリル基がより好ましい。
リン原子とフェニル基とが直接結合した構造を有する化合物としては、具体的には、前述のトリフェニルホスフィン、ビスジフェニルホスフィノエタン、ビスジフェニルホスフィノブタン、シクロヘキシルジフェニルホスフィン、トリフェニルホスフィンオキサイド、テトラフェニルホスホニウムテトラフェニルボレート、テトラフェニルホスホニウムテトラキス(4-メチルフェニル)ボレート等が挙げられる。
リン原子とトリル基とが直接結合した構造を有する化合物としては、具体的には、前述のトリ-p-トリルホスフィン等が挙げられる。
リン原子とキシリル基とが直接結合した構造を有する化合物としては、具体的には、前述のトリス(2,3-ジメチルフェニル)ホスフィン等が挙げられる。
In the present embodiment, (A2) the phosphorus-based curing accelerator includes a phosphorus atom and an aryl group directly from the viewpoint of increasing the peel strength of the cured product of the sheet-like product formed from the resin composition. A compound having a bonded structure is preferred.
(A2) The aryl group directly bonded to the phosphorus atom of the compound in the phosphorus-based curing accelerator is preferably a substituted or unsubstituted aryl group having 6 to 30 ring carbon atoms, and among them, a phenyl group, a tolyl group and a xylyl group Is more preferable.
Specific examples of the compound having a structure in which a phosphorus atom and a phenyl group are directly bonded include triphenylphosphine, bisdiphenylphosphinoethane, bisdiphenylphosphinobutane, cyclohexyldiphenylphosphine, triphenylphosphine oxide, tetra Examples thereof include phenylphosphonium tetraphenylborate and tetraphenylphosphonium tetrakis (4-methylphenyl) borate.
Specific examples of the compound having a structure in which a phosphorus atom and a tolyl group are directly bonded include the aforementioned tri-p-tolylphosphine.
Specific examples of the compound having a structure in which a phosphorus atom and a xylyl group are directly bonded include the aforementioned tris (2,3-dimethylphenyl) phosphine.
本実施形態における(A2)リン系硬化促進剤としては、樹脂組成物から形成されたシート状物の硬化物の剥離強度及び反応温度の観点から、ホスホニウム塩であることが好ましい。
(A2)リン系硬化促進剤として、ホスホニウム塩を用いた場合は、(A2)リン系硬化促進剤の添加量を増加させても上記剥離強度が低下しにくい。
The phosphorus-based curing accelerator (A2) in this embodiment is preferably a phosphonium salt from the viewpoint of the peel strength and reaction temperature of the cured product of the sheet-like material formed from the resin composition.
(A2) When a phosphonium salt is used as the phosphorus-based curing accelerator, the peel strength is hardly lowered even if the amount of (A2) phosphorus-based curing accelerator is increased.
本実施形態において、樹脂組成物中の(A2)リン系硬化促進剤の含有量は、樹脂組成物の固形分の全量基準(すなわち、希釈用溶媒を除く全不揮発分を100質量%としたとき)で、1質量%以下であることが好ましく、0.75質量%以下であることがより好ましい。樹脂組成物中の(A2)リン系硬化促進剤の含有量は、樹脂組成物の固形分の全量基準で0.05質量%以上であることが好ましく、0.1質量%以上であることがより好ましい。
(A2)リン系硬化促進剤の含有量が上記範囲内であることで、(A2)リン系硬化促進剤の種類によらず、上記の剥離強度が得られる。
同様の観点から、(A2)リン系硬化促進剤の含有量は、(A)成分の固形分の全量基準(すなわち、希釈用溶媒を除く(A)成分の不揮発分を100質量%としたとき)で、0.1質量%以上2質量%以下であることが好ましく、0.3質量%以上1.5質量%以下であることが好ましい。
In the present embodiment, the content of the (A2) phosphorus curing accelerator in the resin composition is based on the total solid content of the resin composition (that is, when the total nonvolatile content excluding the dilution solvent is 100% by mass). ) Is preferably 1% by mass or less, and more preferably 0.75% by mass or less. The content of the (A2) phosphorus curing accelerator in the resin composition is preferably 0.05% by mass or more and 0.1% by mass or more based on the total solid content of the resin composition. More preferred.
(A2) When the content of the phosphorus curing accelerator is within the above range, the above peel strength can be obtained regardless of the type of (A2) phosphorus curing accelerator.
From the same viewpoint, the content of the (A2) phosphorus curing accelerator is based on the total solid content of the component (A) (that is, when the nonvolatile content of the component (A) excluding the solvent for dilution is 100% by mass). ) Is preferably from 0.1% by mass to 2% by mass, and more preferably from 0.3% by mass to 1.5% by mass.
本実施形態において、樹脂組成物中の(A2)リン系硬化促進剤は、1種単独で、又は2種以上を組み合わせて用いることができる。 In this embodiment, the (A2) phosphorus-based curing accelerator in the resin composition can be used singly or in combination of two or more.
(A3)アリル樹脂
本実施形態における樹脂組成物が含有する(A)熱硬化性成分は、さらに(A3)アリル樹脂を含有することが好ましい。(A3)アリル樹脂(以下、単に「(A3)成分」と称する場合がある)は、常温で液体であることが好ましい。(A)熱硬化性成分がアリル樹脂を含むことで、樹脂組成物の硬化後においては、ネットワークを適切な範囲に調整できる。
(A3) Allyl Resin The (A) thermosetting component contained in the resin composition in the present embodiment preferably further contains (A3) an allyl resin. The (A3) allyl resin (hereinafter sometimes simply referred to as “(A3) component”) is preferably liquid at room temperature. (A) When a thermosetting component contains an allyl resin, a network can be adjusted to an appropriate range after the resin composition is cured.
本実施形態において、(A1)マレイミド樹脂の(A3)アリル樹脂に対する質量比(A1/A3)が、1.5以上であることが好ましく、4.5以上であることがより好ましい。
質量比(A1/A3)が上記範囲であれば、樹脂組成物の硬化物の250℃における貯蔵弾性率E’が上昇する傾向がある。
また、質量比(A1/A3)が上記範囲であれば、樹脂組成物の耐熱性を向上させることができる。
また、質量比(A1/A3)が上記範囲であれば、樹脂組成物の複素粘度ηを適宜に調整し、被着体への適用時の樹脂組成物の流動性を確保しつつ、樹脂組成物の硬化後の耐熱性のさらなる向上が実現される。さらに、質量比(A1/A3)が上記範囲であれば、樹脂組成物からのアリル樹脂のブリードアウトも抑制される。なお、質量比(A1/A3)の上限値は、特に制限されない。例えば、質量比(A1/A3)が、50以下であればよい。
In the present embodiment, the mass ratio (A1 / A3) of (A1) maleimide resin to (A3) allyl resin is preferably 1.5 or more, and more preferably 4.5 or more.
If mass ratio (A1 / A3) is the said range, there exists a tendency for the storage elastic modulus E 'in 250 degreeC of the hardened | cured material of a resin composition to rise.
Moreover, if mass ratio (A1 / A3) is the said range, the heat resistance of a resin composition can be improved.
Further, if the mass ratio (A1 / A3) is in the above range, the complex viscosity η of the resin composition is appropriately adjusted, and the fluidity of the resin composition at the time of application to an adherend is secured, while the resin composition Further improvement in heat resistance after curing of the product is realized. Furthermore, if mass ratio (A1 / A3) is the said range, the bleed out of the allyl resin from a resin composition will also be suppressed. The upper limit value of the mass ratio (A1 / A3) is not particularly limited. For example, the mass ratio (A1 / A3) may be 50 or less.
本実施形態における(A3)アリル樹脂は、アリル基を有する樹脂であれば、特に限定されない。本実施形態における(A3)アリル樹脂は、例えば、1分子中に2つ以上のアリル基を含むアリル樹脂であることが好ましい。
本実施形態におけるアリル樹脂は、下記一般式(7)で表されることがより好ましい。
The (A3) allyl resin in the present embodiment is not particularly limited as long as it is a resin having an allyl group. The (A3) allyl resin in this embodiment is preferably an allyl resin containing two or more allyl groups in one molecule, for example.
The allyl resin in the present embodiment is more preferably represented by the following general formula (7).
前記一般式(7)において、R7及びR8は、それぞれ独立に、アルキル基であり、炭素数1~10のアルキル基であることが好ましく、炭素数1~4のアルキル基であることがより好ましく、メチル基及びエチル基からなる群から選択されるアルキル基であることがさらに好ましい。 In the general formula (7), R 7 and R 8 are each independently an alkyl group, preferably an alkyl group having 1 to 10 carbon atoms, and preferably an alkyl group having 1 to 4 carbon atoms. More preferred is an alkyl group selected from the group consisting of a methyl group and an ethyl group.
本実施形態における(A3)アリル樹脂としては、具体的には、例えば、ジアリルビスフェノールA(2,2-ビス(3-アリル-4-ヒドロキシフェニル)プロパン)等が挙げられる。 Specific examples of the (A3) allyl resin in the present embodiment include diallyl bisphenol A (2,2-bis (3-allyl-4-hydroxyphenyl) propane).
本実施形態の(A)熱硬化性成分は、本発明の目的を損なわない限りにおいて、(A1)成分以外の熱硬化性樹脂、(A2)成分以外の硬化促進剤、及び(A3)成分以外の硬化樹脂を含有していてもよい。
(A1)成分以外の熱硬化性樹脂としては、高耐熱性を有する熱硬化性樹脂であればよく、例えば、エポキシ樹脂、ベンゾオキサジン樹脂、シアネート樹脂、及びメラミン樹脂等が挙げられる。これらの熱硬化性樹脂は、1種単独で、又は2種以上を組み合わせて用いることができる。
(A2)成分以外の硬化促進剤としては、例えば、イミダゾール化合物(例えば、2-エチル-4-メチルイミダゾール等)等が挙げられる。これらの硬化促進剤は、1種単独で、又は2種以上を組み合わせて用いることができる。
(A3)成分以外の硬化樹脂としては、例えば、フェノール樹脂、及び(A3)成分以外のC=C二重結合を有する樹脂等の樹脂類、並びにアミン、酸無水物、及びホルムアルデヒド等が挙げられる。これらの硬化樹脂は、1種単独で、又は2種以上を組み合わせて用いることができる。
(A1)成分以外の熱硬化性樹脂、(A2)成分以外の硬化促進剤、又は(A3)成分以外の硬化樹脂を使用する場合、これらの含有量は、(A)成分の固形分の全量基準(すなわち、希釈用溶媒を除く(A)成分の不揮発分を100質量%としたとき)で、10質量%以下であることが好ましく、5質量%以下であることがより好ましい。
As long as the (A) thermosetting component of this embodiment does not impair the object of the present invention, the thermosetting resin other than the component (A1), the curing accelerator other than the component (A2), and the component other than the component (A3) The cured resin may be contained.
The thermosetting resin other than the component (A1) may be any thermosetting resin having high heat resistance, and examples thereof include an epoxy resin, a benzoxazine resin, a cyanate resin, and a melamine resin. These thermosetting resins can be used alone or in combination of two or more.
Examples of the curing accelerator other than the component (A2) include imidazole compounds (for example, 2-ethyl-4-methylimidazole) and the like. These curing accelerators can be used alone or in combination of two or more.
Examples of the cured resin other than the component (A3) include resins such as a phenol resin and a resin having a C═C double bond other than the component (A3), and amines, acid anhydrides, and formaldehyde. . These curable resins can be used alone or in combination of two or more.
When a thermosetting resin other than the component (A1), a curing accelerator other than the component (A2), or a cured resin other than the component (A3) is used, the content of these components is the total solid content of the component (A). It is preferably 10% by mass or less, more preferably 5% by mass or less on the basis (that is, when the nonvolatile content of the component (A) excluding the diluent solvent is 100% by mass).
本実施形態において、樹脂組成物中の(A)熱硬化性成分の含有量は、樹脂組成物の固形分の全量基準(すなわち、希釈用溶媒を除く全不揮発分を100質量%としたとき)で、2質量%以上75質量%以下であることが好ましく、5質量%以上70質量%以下であることがより好ましい。(A)熱硬化性成分の含有量が上記範囲内であることで、樹脂組成物のハンドリング性、シート形成性、及び樹脂シートの耐熱性が向上する。 In the present embodiment, the content of the thermosetting component (A) in the resin composition is based on the total solid content of the resin composition (that is, when the total nonvolatile content excluding the dilution solvent is 100% by mass). It is preferably 2% by mass or more and 75% by mass or less, and more preferably 5% by mass or more and 70% by mass or less. (A) Handling property of a resin composition, sheet formability, and the heat resistance of a resin sheet improve because content of a thermosetting component exists in the said range.
((B)バインダー成分)
本実施形態において、樹脂組成物は、(A)成分の他に、(B)バインダー成分(以下、単に「(B)成分」と称する場合がある)を含むことが好ましい。本実施形態の樹脂組成物が、さらに(B)バインダー成分を含むことにより、造膜性を付与し、樹脂組成物をシート状に成形しやすくできる。
本実施形態の(B)バインダー成分は、(A)成分以外の樹脂成分であり、(A)成分又はその他の成分を接合する機能を有する。(B)バインダー成分は、熱可塑性樹脂等であることが好ましい。(B)成分は、(A)成分又はその他の成分を接合する機能を有していれば、官能基を有していてもよい。このように(B)バインダー成分が官能基を有する場合、(B)バインダー成分が熱により樹脂組成物の硬化に関与し得るとしても、本発明においては、(B)バインダー成分は(A)熱硬化性成分とは区別される。
(B)バインダー成分は、様々な樹脂の中から選定でき、脂肪族化合物でもよいし、芳香族化合物でもよい。(B)バインダー成分は、例えば、フェノキシ樹脂、アクリル樹脂、メタクリル樹脂、ポリエステル樹脂、ウレタン樹脂、及びポリアミドイミド樹脂からなる群から選択される少なくともいずれかの樹脂であることが好ましく、耐熱性の観点からフェノキシ樹脂であることがより好ましい。なお、ポリエステル樹脂は、全芳香族ポリエステル樹脂であることが好ましい。(B)バインダー成分は、1種単独で、又は2種以上を組み合わせて用いることができる。
((B) binder component)
In the present embodiment, the resin composition preferably includes (B) a binder component (hereinafter, may be simply referred to as “(B) component”) in addition to the (A) component. When the resin composition of the present embodiment further includes (B) a binder component, film forming properties can be imparted and the resin composition can be easily formed into a sheet.
The binder component (B) of this embodiment is a resin component other than the component (A), and has a function of joining the component (A) or other components. (B) The binder component is preferably a thermoplastic resin or the like. The component (B) may have a functional group as long as it has a function of bonding the component (A) or other components. Thus, in the present invention, when the (B) binder component has a functional group, the (B) binder component can be involved in the curing of the resin composition by heat. Differentiated from curable components.
(B) The binder component can be selected from various resins, and may be an aliphatic compound or an aromatic compound. (B) The binder component is preferably at least one resin selected from the group consisting of, for example, a phenoxy resin, an acrylic resin, a methacrylic resin, a polyester resin, a urethane resin, and a polyamideimide resin. To phenoxy resin is more preferable. The polyester resin is preferably a wholly aromatic polyester resin. (B) A binder component can be used individually by 1 type or in combination of 2 or more types.
フェノキシ樹脂としては、ビスフェノールA骨格(以下、ビスフェノールAを「BisA」と称する場合がある)、ビスフェノールF骨格(以下、ビスフェノールFを「BisF」と称する場合がある)、ビフェニル骨格、及びナフタレン骨格からなる群から選択される1種以上の骨格を有するフェノキシ樹脂であることが好ましく、ビスフェノールA骨格及びビスフェノールF骨格を有するフェノキシ樹脂であることがより好ましい。 Examples of the phenoxy resin include a bisphenol A skeleton (hereinafter, bisphenol A may be referred to as “BisA”), a bisphenol F skeleton (hereinafter, bisphenol F may be referred to as “BisF”), a biphenyl skeleton, and a naphthalene skeleton. A phenoxy resin having one or more skeletons selected from the group consisting of bisphenol A skeleton and bisphenol F skeleton is more preferable.
(B)バインダー成分の重量平均分子量(Mw)は、樹脂組成物の複素粘度を所望の範囲に調整し易くするという観点から、100以上100万以下であることが好ましく、1000以上80万以下であることがより好ましく、1万以上10万以下であることがさらに好ましい。本明細書における重量平均分子量は、ゲル・パーミエーション・クロマトグラフィー(Gel Permeation Chromatography;GPC)法により測定される標準ポリスチレン換算値である。 (B) The weight average molecular weight (Mw) of the binder component is preferably from 100 to 1,000,000, preferably from 1,000 to 800,000 from the viewpoint of easily adjusting the complex viscosity of the resin composition to a desired range. More preferably, it is more preferably 10,000 or more and 100,000 or less. The weight average molecular weight in the present specification is a standard polystyrene equivalent value measured by a gel permeation chromatography (GPC) method.
本実施形態において、樹脂組成物中の(B)バインダー成分の含有量は、樹脂組成物の固形分の全量基準(すなわち、希釈用溶媒を除く全不揮発分を100質量%としたとき)で、0.1質量%以上50質量%以下であることが好ましく、1質量%以上40質量%以下であることがより好ましい。樹脂組成物中の(B)バインダー成分の含有量を上記範囲にすることで、硬化前の樹脂組成物の複素粘度を所望の範囲に調整し易くなり、樹脂組成物のシート形成性、及び樹脂シートのハンドリング性が向上する。 In the present embodiment, the content of the binder component (B) in the resin composition is based on the total solid content of the resin composition (that is, when the total nonvolatile content excluding the dilution solvent is 100% by mass), It is preferably 0.1% by mass or more and 50% by mass or less, and more preferably 1% by mass or more and 40% by mass or less. By making the content of the (B) binder component in the resin composition within the above range, it becomes easy to adjust the complex viscosity of the resin composition before curing to a desired range, and the sheet formability of the resin composition and the resin Sheet handling is improved.
本実施形態において、(A1)成分の含有量は、(A)成分及び(B)成分の固形分の合計量基準(すなわち、希釈用溶媒を除く全不揮発分を100質量%としたとき)で、20質量%以上80質量%以下であることが好ましい。(A1)成分の含有量が20質量%以上であれば、樹脂組成物の耐熱性を更に向上できる。他方、(A1)成分の含有量が80質量%以下であれば、樹脂組成物をシート状に成形しやすくできる。 In the present embodiment, the content of the component (A1) is based on the total amount of the solid contents of the component (A) and the component (B) (that is, when the total nonvolatile content excluding the dilution solvent is 100% by mass). 20 mass% or more and 80 mass% or less is preferable. If content of (A1) component is 20 mass% or more, the heat resistance of a resin composition can further be improved. On the other hand, if content of (A1) component is 80 mass% or less, a resin composition can be easily shape | molded in a sheet form.
((C)無機フィラー)
本実施形態において、樹脂組成物は、(A)成分及び(B)成分の他に、(C)無機フィラー(以下、単に「(C)成分」と称する場合がある)を含むことが好ましい。この(C)成分により、樹脂組成物の熱的特性及び機械的特性の少なくともいずれかを向上させることができる。
(C)無機フィラーとしては、シリカフィラー、アルミナフィラー、及び窒化ホウ素フィラー等が挙げられる。これらの中でも、シリカフィラーが好ましい。
シリカフィラーとしては、例えば、溶融シリカ、及び球状シリカ等が挙げられる。
(C)無機フィラーは、1種単独で、又は2種以上を組み合わせて用いることができる。また、(C)無機フィラーは、表面処理されていてもよい。
((C) inorganic filler)
In the present embodiment, the resin composition preferably includes (C) an inorganic filler (hereinafter, sometimes simply referred to as “(C) component”) in addition to the (A) component and the (B) component. The component (C) can improve at least one of the thermal characteristics and mechanical characteristics of the resin composition.
(C) As an inorganic filler, a silica filler, an alumina filler, a boron nitride filler, etc. are mentioned. Among these, silica filler is preferable.
Examples of the silica filler include fused silica and spherical silica.
(C) An inorganic filler can be used individually by 1 type or in combination of 2 or more types. Moreover, (C) the inorganic filler may be surface-treated.
(C)無機フィラーの平均粒径は、特に制限されない。(C)無機フィラーの平均粒径は、一般的な粒度分布計から求めた値で0.1nm以上100μm以下であることが好ましく、10nm以上10μm以下であることがより好ましい。本明細書における、(C)無機フィラーの平均粒径は、粒度分布測定装置(日機装社製,製品名「ナノトラックWave-UT151」)を使用して、動的光散乱法により測定した値とする。 (C) The average particle size of the inorganic filler is not particularly limited. (C) The average particle diameter of the inorganic filler is preferably from 0.1 nm to 100 μm, more preferably from 10 nm to 10 μm, as determined from a general particle size distribution meter. In this specification, the average particle size of the inorganic filler (C) is a value measured by a dynamic light scattering method using a particle size distribution measuring device (manufactured by Nikkiso Co., Ltd., product name “Nanotrack Wave-UT151”). To do.
樹脂組成物中の(C)無機フィラーの含有量は、樹脂組成物の固形分の全量基準(すなわち、希釈用溶媒を除く全不揮発分を100質量%としたとき)で、10質量%以上90質量%以下であることが好ましく、20質量%以上80質量%以下であることがより好ましい。 The content of the inorganic filler (C) in the resin composition is 10% by mass or more and 90% by mass based on the total solid content of the resin composition (that is, when the total nonvolatile content excluding the dilution solvent is 100% by mass). It is preferable that it is mass% or less, and it is more preferable that it is 20 mass% or more and 80 mass% or less.
((D)カップリング剤)
本実施形態において、樹脂組成物は、(A)~(C)成分の他に、さらに(D)カップリング剤を含むことが好ましい。
カップリング剤は、前述の(A)熱硬化性成分が有する官能基、又は(B)バインダー成分が有する官能基と反応する基を有することが好ましく、(A)熱硬化性成分が有する官能基と反応する基を有することがより好ましい。
((D) coupling agent)
In the present embodiment, the resin composition preferably further contains (D) a coupling agent in addition to the components (A) to (C).
The coupling agent preferably has a functional group that the above-described (A) thermosetting component has, or (B) a functional group that reacts with the functional group that the binder component has, and (A) the functional group that the thermosetting component has. It is more preferable to have a group that reacts with.
(D)カップリング剤を使用することで、樹脂組成物から形成されたシート状物の硬化物と被着体との間の剥離強度が向上する。 (D) By using the coupling agent, the peel strength between the cured product of the sheet-like material formed from the resin composition and the adherend is improved.
(D)カップリング剤としては、その汎用性、及びコストメリット等からシラン系(シランカップリング剤)が好ましい。(D)カップリング剤は、1種単独で、又は2種以上を組み合わせて用いることができる。また、上記のようなカップリング剤は、(A)成分及び(B)成分の固形分(希釈用溶媒を除く不揮発分)の合計量100質量部に対して、通常、0.1質量部以上20質量部以下の割合で配合され、好ましくは0.3質量部以上15質量部以下の割合で配合され、より好ましくは0.5質量部以上10質量部以下の割合で配合される。 (D) The coupling agent is preferably a silane (silane coupling agent) because of its versatility and cost merit. (D) A coupling agent can be used individually by 1 type or in combination of 2 or more types. In addition, the coupling agent as described above is usually 0.1 parts by mass or more with respect to 100 parts by mass of the total amount of the solid content (nonvolatile content excluding the diluent solvent) of the component (A) and the component (B). It mix | blends in the ratio of 20 mass parts or less, Preferably it mix | blends in the ratio of 0.3 to 15 mass parts, More preferably, it mix | blends in the ratio of 0.5 to 10 mass parts.
本実施形態に係る樹脂組成物の一例としては、(A)熱硬化性成分、(B)バインダー成分、(C)無機フィラー、及び(D)カップリング剤のみを含有する樹脂組成物が挙げられる。
また、本実施形態に係る樹脂組成物の他の一例としては、下記の通り、(A)熱硬化性成分、(B)バインダー成分、(C)無機フィラー、(D)カップリング剤、及び前記(A)~(D)成分以外の成分を含有する樹脂組成物が挙げられる。
As an example of the resin composition which concerns on this embodiment, the resin composition containing only (A) thermosetting component, (B) binder component, (C) inorganic filler, and (D) coupling agent is mentioned. .
Moreover, as another example of the resin composition which concerns on this embodiment, as follows, (A) thermosetting component, (B) binder component, (C) inorganic filler, (D) coupling agent, and the said Examples of the resin composition include components other than the components (A) to (D).
(その他の成分)
本実施形態において、樹脂組成物は、さらにその他の成分を含んでいてもよい。その他の成分としては、例えば、架橋剤、顔料、染料、消泡剤、レベリング剤、紫外線吸収剤、発泡剤、酸化防止剤、難燃剤、及びイオン捕捉剤からなる群から選択される少なくともいずれかの成分が挙げられる。
例えば、樹脂組成物は、硬化前の初期接着性、及び凝集性を調節するために、さらに架橋剤を含んでいてもよい。
架橋剤としては、例えば、有機多価イソシアナート化合物、及び有機多価イミン化合物等が挙げられる。架橋剤は、1種単独で、又は2種以上を組み合わせて用いることができる。
(Other ingredients)
In the present embodiment, the resin composition may further contain other components. Examples of other components include at least one selected from the group consisting of a crosslinking agent, pigment, dye, antifoaming agent, leveling agent, ultraviolet absorber, foaming agent, antioxidant, flame retardant, and ion scavenger. Of the ingredients.
For example, the resin composition may further contain a crosslinking agent in order to adjust initial adhesiveness before curing and cohesion.
Examples of the crosslinking agent include organic polyvalent isocyanate compounds and organic polyvalent imine compounds. A crosslinking agent can be used individually by 1 type or in combination of 2 or more types.
有機多価イソシアナート化合物としては、例えば、芳香族多価イソシアナート化合物、脂肪族多価イソシアナート化合物、脂環族多価イソシアナート化合物、及びこれらの多価イソシアナート化合物の三量体、並びにこれら多価イソシアナート化合物とポリオール化合物とを反応させて得られる末端イソシアナートウレタンプレポリマー等が挙げられる。
有機多価イソシアナート化合物のさらに具体的な例としては、例えば、2,4-トリレンジイソシアナート、2,6-トリレンジイソシアナート、1,3-キシリレンジイソシアナート、1,4-キシレンジイソシアナート、ジフェニルメタン-4,4’-ジイソシアナート、ジフェニルメタン-2,4’-ジイソシアナート、3-メチルジフェニルメタンジイソシアナート、ヘキサメチレンジイソシアナート、イソホロンジイソシアナート、ジシクロヘキシルメタン-4,4’-ジイソシアナート、ジシクロヘキシルメタン-2,4’-ジイソシアナート、及びリジンイソシアナート等が挙げられる。有機多価イソシアナート化合物は、1種単独で、又は2種以上を組み合わせて用いることができる。
Examples of organic polyvalent isocyanate compounds include aromatic polyvalent isocyanate compounds, aliphatic polyvalent isocyanate compounds, alicyclic polyvalent isocyanate compounds, and trimers of these polyvalent isocyanate compounds, and Examples thereof include terminal isocyanate urethane prepolymers obtained by reacting these polyvalent isocyanate compounds and polyol compounds.
More specific examples of the organic polyvalent isocyanate compound include, for example, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, 1,3-xylylene diisocyanate, and 1,4-xylene diene. Isocyanate, diphenylmethane-4,4′-diisocyanate, diphenylmethane-2,4′-diisocyanate, 3-methyldiphenylmethane diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, dicyclohexylmethane-4,4 Examples include '-diisocyanate, dicyclohexylmethane-2,4'-diisocyanate, and lysine isocyanate. An organic polyvalent isocyanate compound can be used individually by 1 type or in combination of 2 or more types.
有機多価イミン化合物の具体例としては、例えば、N,N’-ジフェニルメタン-4,4’-ビス(1-アジリジンカルボキシアミド)、トリメチロールプロパン-トリ-β-アジリジニルプロピオナート、テトラメチロールメタン-トリ-β-アジリジニルプロピオナート、及びN,N’-トルエン-2,4-ビス(1-アジリジンカルボキシアミド)トリエチレンメラミン等が挙げられる。有機多価イミン化合物は、1種単独で、又は2種以上を組み合わせて用いることができる。 Specific examples of the organic polyvalent imine compound include, for example, N, N′-diphenylmethane-4,4′-bis (1-aziridinecarboxamide), trimethylolpropane-tri-β-aziridinylpropionate, tetra And methylolmethane-tri-β-aziridinylpropionate and N, N′-toluene-2,4-bis (1-aziridinecarboxamide) triethylenemelamine. An organic polyvalent imine compound can be used individually by 1 type or in combination of 2 or more types.
上記のような架橋剤は、前述の(B)バインダー成分100質量部に対して通常0.01質量部以上12質量部以下、好ましくは0.1質量部以上10質量部以下の割合で配合される。 The crosslinking agent as described above is usually blended at a ratio of 0.01 parts by weight or more and 12 parts by weight or less, preferably 0.1 parts by weight or more and 10 parts by weight or less with respect to 100 parts by weight of the above-mentioned (B) binder component. The
本実施形態に係る樹脂組成物は、半導体素子に用いられることが好ましい。具体的には、本実施形態に係る樹脂組成物は、半導体素子を封止することに用いられることが好ましい。また、本実施形態に係る樹脂組成物は、半導体素子と他の電子部品との間に介在させることに用いられることが好ましい。
半導体素子は、パワー半導体素子であることが好ましい。
本実施形態に係る樹脂組成物は、耐熱性に優れるため、200℃以上の高温動作が想定されるパワー半導体素子を封止すること、又はパワー半導体素子と他の電子部品との間に介在させることに用いることができる。
なお、本実施形態に係る樹脂組成物の用途は、これらの用途に限定されない。
The resin composition according to this embodiment is preferably used for a semiconductor element. Specifically, the resin composition according to this embodiment is preferably used for sealing a semiconductor element. Moreover, it is preferable that the resin composition which concerns on this embodiment is used for interposing between a semiconductor element and another electronic component.
The semiconductor element is preferably a power semiconductor element.
Since the resin composition according to this embodiment is excellent in heat resistance, it seals a power semiconductor element that is assumed to operate at a high temperature of 200 ° C. or higher, or is interposed between the power semiconductor element and another electronic component. Can be used.
In addition, the use of the resin composition which concerns on this embodiment is not limited to these uses.
また、本実施形態に係る樹脂組成物は、炭化ケイ素及び窒化ガリウムのいずれか1種以上を用いた半導体素子を封止することに用いられることが好ましい。又は、本実施形態に係る樹脂組成物は、炭化ケイ素及び窒化ガリウムのいずれか1種以上を用いた半導体素子と他の電子部品との間に介在させることに用いられることが好ましい。他の電子部品としては、例えば、プリント配線基板、及びリードフレーム等が挙げられる。
シリコン半導体素子の動作温度の上限は175℃程度であるため、パワー半導体素子には高温動作が可能な炭化ケイ素及び窒化ガリウムのいずれか1種以上を用いた半導体素子を用いることが好ましい。
本実施形態に係る樹脂組成物は、耐熱性に優れるため、200℃以上の高温動作が想定される炭化ケイ素及び窒化ガリウムのいずれか1種以上を用いた半導体素子を封止すること、又は炭化ケイ素及び窒化ガリウムのいずれか1種以上を用いた半導体素子と他の電子部品との間に介在させることに用いることができる。
Moreover, it is preferable that the resin composition which concerns on this embodiment is used for sealing the semiconductor element using any 1 or more types of silicon carbide and gallium nitride. Alternatively, the resin composition according to the present embodiment is preferably used for interposing between a semiconductor element using any one or more of silicon carbide and gallium nitride and another electronic component. Examples of other electronic components include a printed wiring board and a lead frame.
Since the upper limit of the operating temperature of the silicon semiconductor element is about 175 ° C., it is preferable to use a semiconductor element using at least one of silicon carbide and gallium nitride capable of high temperature operation as the power semiconductor element.
Since the resin composition according to the present embodiment is excellent in heat resistance, sealing a semiconductor element using any one or more of silicon carbide and gallium nitride assumed to operate at a high temperature of 200 ° C. or higher, or carbonizing. It can be used for interposing between a semiconductor element using any one or more of silicon and gallium nitride and another electronic component.
(熱硬化前の発熱ピーク温度)
本実施形態に係る樹脂組成物において、硬化前における樹脂組成物は、示差走査熱量分析(DSC)法により昇温速度10℃/分で測定される発熱ピーク温度が、170℃以上210℃以下であることが好ましい。なお、当該発熱ピーク温度とは、硬化前における樹脂組成物のDSC測定データにおいて、最も強度の大きい発熱ピークの示す温度である。当該発熱ピーク温度が前述の範囲であることで、樹脂組成物を硬化させる際に、低温及び短時間での熱硬化を実現できる。したがって、樹脂組成物が硬化するまでの時間が短いことで、半導体製造工程におけるタクトタイムを効果的に短縮できる。また、半導体チップを複数積層して積層回路を製造する場合には、プロセスの効率化のために、半導体チップを複数積層(仮置き)した後に、半導体チップ間に存在する複数の樹脂組成物を一括で硬化させる場合がある。そのような場合であっても、当該発熱ピーク温度が前述の範囲であることで、半導体チップの積層が完了する前といった意図しない段階において、工程の初期に積層した半導体チップに付着した樹脂組成物が硬化することを抑制できる。
(Exothermic peak temperature before thermosetting)
In the resin composition according to the present embodiment, the resin composition before curing has an exothermic peak temperature of 170 ° C. or higher and 210 ° C. or lower as measured at a heating rate of 10 ° C./min by a differential scanning calorimetry (DSC) method. Preferably there is. In addition, the said exothermic peak temperature is the temperature which the exothermic peak with the largest intensity | strength shows in the DSC measurement data of the resin composition before hardening. When the exothermic peak temperature is in the above-described range, when the resin composition is cured, thermosetting at a low temperature and in a short time can be realized. Therefore, the tact time in the semiconductor manufacturing process can be effectively shortened by the short time until the resin composition is cured. In addition, when a laminated circuit is manufactured by laminating a plurality of semiconductor chips, a plurality of resin compositions existing between the semiconductor chips are added after laminating (temporarily placing) the semiconductor chips in order to improve process efficiency. It may be cured at once. Even in such a case, since the exothermic peak temperature is in the above-mentioned range, the resin composition attached to the semiconductor chip laminated at the initial stage of the process in an unintended stage such as before the completion of the lamination of the semiconductor chips. Can be cured.
なお、示差走査熱量分析法による発熱ピーク温度の測定方法は、後述する実施例に示す通りである。 In addition, the measuring method of the exothermic peak temperature by differential scanning calorimetry is as shown in the Example mentioned later.
(熱硬化条件)
本実施形態に係る樹脂組成物における熱硬化条件において、加熱温度は、50℃以上200℃以下であることが好ましく、100℃以上190℃以下であることが好ましい。
本実施形態に係る樹脂組成物における熱硬化条件において、加熱時間は、30分以上2時間以内であることが好ましく、45分以上1時間30分以内であることがより好ましい。
樹脂組成物における熱硬化条件が上記の範囲であることによって、低温及び短時間での樹脂組成物の熱硬化を実現することができる。
(Thermosetting conditions)
In the thermosetting conditions in the resin composition according to this embodiment, the heating temperature is preferably 50 ° C. or higher and 200 ° C. or lower, and preferably 100 ° C. or higher and 190 ° C. or lower.
In the thermosetting conditions in the resin composition according to this embodiment, the heating time is preferably 30 minutes or longer and 2 hours or shorter, and more preferably 45 minutes or longer and 1 hour 30 minutes or shorter.
When the thermosetting conditions in the resin composition are in the above range, the resin composition can be thermoset at a low temperature and in a short time.
(熱硬化後の剥離強度)
本実施形態に係る樹脂組成物から形成される厚さ25μmのシート状物の熱硬化後の剥離強度は、2.0N/10mm以上である。また、熱硬化後の剥離強度は、3.0N/10mm以上50N/10mm以下であることが好ましく、3.0N/10mm以上40N/10mm以下であることがより好ましい。
樹脂組成物の熱硬化後の剥離強度が上記の範囲であることによって、被着体に対して、高い接着性を維持することが可能である。
(Peel strength after thermosetting)
The peel strength after thermosetting of a sheet-like material having a thickness of 25 μm formed from the resin composition according to the present embodiment is 2.0 N / 10 mm or more. Further, the peel strength after thermosetting is preferably 3.0 N / 10 mm or more and 50 N / 10 mm or less, and more preferably 3.0 N / 10 mm or more and 40 N / 10 mm or less.
When the peel strength after thermosetting of the resin composition is in the above range, it is possible to maintain high adhesion to the adherend.
[樹脂シート]
本実施形態に係る樹脂シートは、(A)熱硬化性成分を含有する樹脂組成物から形成され、(A)熱硬化性成分は、(A1)マレイミド樹脂、及び(A2)リン系硬化促進剤を含有する。(A)熱硬化性成分、(A1)マレイミド樹脂、及び(A2)リン系硬化促進剤は上述したものと同じである。また、樹脂組成物には、上述した(C)無機フィラー、(D)カップリング剤、及びその他の成分からなる群から選択される少なくともいずれかの成分が配合されていてもよい。本実施形態に係る樹脂シートにおいては、低温及び短時間の熱硬化条件での熱硬化が可能となり、工程適性を高めることができる。
本実施形態に係る樹脂シートの熱硬化後の剥離強度は、2.0N/10mm以上である。
本実施形態に係る樹脂シートの熱硬化後の剥離強度が2.0N/10mm未満では、樹脂組成物を封止材として用いた場合に、金属表面等の被着体に対する剥離強度が不十分となる。
本実施形態に係る樹脂シートの熱硬化後の剥離強度は、例えば、樹脂組成物に用いる成分の種類(特に、リン系硬化促進剤の種類)及び配合量を調整することにより、上記範囲に調整することができる。
なお、本実施形態に係る樹脂シートの熱硬化後の剥離強度は、後述の測定方法を用いて、熱硬化後の樹脂シートと被着体との間で、剥離角度90度の引き剥がし試験を行うことによって求めた。具体的には、以下のように、試験片を作成し、引き剥がし試験を行った。
(i)試験片の作成方法
・被着体:銅箔(大きさ50mm×10mm、厚さ150μm、JIS H 3100:2018仕様)
・ラミネート装置:ニッコー・マテリアルズ社製「V-130」
・圧着条件:ラミネート温度130℃、到達圧力100Pa、時間60秒間
・樹脂組成物の熱硬化条件:熱硬化温度180℃、熱硬化時間1時間
(ii)引き剥がし試験の方法
・使用装置:引っ張り試験機(株式会社島津製作所製「オートグラフAG-IS」)
・剥離方法:硬化後のシート状物から被着体を引き剥がす。
・剥離速度:50mm/分
・剥離角度:90度
・測定環境:23℃、50%相対湿度環境下
なお、試験片の厚さは、樹脂シートが提供される状態の厚さから変更せず測定する。
樹脂組成物をシート化することで得られる本実施形態に係る樹脂シートは、被着体への適用が簡便であり、大面積の被着体への適用が特に簡便である。
樹脂組成物をシート状に加工する際に封止工程後の形状に対して適合した形状に予め形成できるので、樹脂シートは、被着体へ適用するだけで、厚さや成分比の均一性を保った封止材として機能する。また、樹脂組成物がシート状であれば、流動性がないので、取り扱い性に優れる。
[Resin sheet]
The resin sheet according to the present embodiment is formed from a resin composition containing (A) a thermosetting component, and (A) the thermosetting component is (A1) a maleimide resin and (A2) a phosphorus-based curing accelerator. Containing. The (A) thermosetting component, (A1) maleimide resin, and (A2) phosphorus-based curing accelerator are the same as those described above. Moreover, at least any component selected from the group which consists of (C) inorganic filler mentioned above, (D) coupling agent, and another component may be mix | blended with the resin composition. In the resin sheet which concerns on this embodiment, thermosetting on the low temperature and short time thermosetting conditions is attained, and process suitability can be improved.
The peel strength after thermosetting of the resin sheet according to the present embodiment is 2.0 N / 10 mm or more.
When the peel strength after thermosetting of the resin sheet according to the present embodiment is less than 2.0 N / 10 mm, the peel strength for the adherend such as a metal surface is insufficient when the resin composition is used as a sealing material. Become.
The peel strength after thermosetting of the resin sheet according to the present embodiment is adjusted to the above range by adjusting, for example, the type of component used for the resin composition (particularly, the type of phosphorus-based curing accelerator) and the blending amount. can do.
In addition, the peeling strength after thermosetting of the resin sheet according to the present embodiment was determined by performing a peeling test with a peeling angle of 90 degrees between the resin sheet after thermosetting and the adherend using the measurement method described later. Sought by doing. Specifically, a test piece was prepared and a peel test was performed as follows.
(I) Preparation method of test piece: Substrate: copper foil (size 50 mm × 10 mm, thickness 150 μm, JIS H 3100: 2018 specification)
・ Lamination machine: “V-130” manufactured by Nikko Materials
-Crimping conditions: Laminating temperature 130 ° C, ultimate pressure 100Pa, time 60 seconds-Resin composition thermosetting conditions: thermosetting temperature 180 ° C,
・ Peeling method: The adherend is peeled off from the cured sheet.
・ Peeling speed: 50 mm / min ・ Peeling angle: 90 degrees ・ Measurement environment: 23 ° C., 50% relative humidity environment Note that the thickness of the test piece is measured without changing from the thickness where the resin sheet is provided. To do.
The resin sheet according to the present embodiment obtained by forming the resin composition into a sheet is simple to apply to an adherend, and particularly easy to apply to a large-area adherend.
Since the resin composition can be formed in advance into a shape suitable for the shape after the sealing step when the resin composition is processed into a sheet shape, the resin sheet can be applied to the adherend to achieve uniformity in thickness and component ratio. It functions as a maintained sealing material. Further, if the resin composition is in the form of a sheet, it is excellent in handleability because it has no fluidity.
樹脂組成物をシート化する方法は、従来公知のシート化する方法を採用でき、特に限定されない。本実施形態に係る樹脂シートは、帯状のシートであってもよく、ロール状に巻き取られた状態で提供されてもよい。ロール状に巻き取られた本実施形態に係る樹脂シートは、ロールから繰り出されて所望のサイズに切断する等して使用することができる。 The method for forming the resin composition into a sheet is not particularly limited, and a conventionally known method for forming a sheet can be employed. The resin sheet according to the present embodiment may be a belt-shaped sheet or may be provided in a state of being wound in a roll shape. The resin sheet according to the present embodiment wound up in a roll shape can be used by being unwound from a roll and cut into a desired size.
本実施形態に係る樹脂シートの厚さは、例えば、10μm以上であることが好ましく、20μm以上であることがより好ましい。また、本実施形態に係る樹脂シートの厚さは、500μm以下であることが好ましく、400μm以下であることがより好ましく、300μm以下であることがさらに好ましい。 For example, the thickness of the resin sheet according to this embodiment is preferably 10 μm or more, and more preferably 20 μm or more. Further, the thickness of the resin sheet according to the present embodiment is preferably 500 μm or less, more preferably 400 μm or less, and further preferably 300 μm or less.
本実施形態に係る樹脂シートは、他の実施形態に係る樹脂組成物同様、半導体素子を封止することに用いられることや、半導体素子と他の電子部品との間に介在させることに用いられることが好ましい。また、本実施形態に係る樹脂シートは、複数の半導体素子に一括して適用されることが好ましい。例えば、樹脂組成物がシート状であれば、複数の間隙が設けられたフレームの間隙ごとに半導体素子が配置された構造体に対して、樹脂シートを適用し、フレームと半導体素子を一括して封止する、いわゆるパネルレベルパッケージに使用することができる。
なお、本実施形態に係る樹脂シートの用途は、これらの用途に限定されない。
The resin sheet according to the present embodiment is used for sealing a semiconductor element, or is interposed between the semiconductor element and another electronic component, like the resin composition according to another embodiment. It is preferable. Moreover, it is preferable that the resin sheet which concerns on this embodiment is applied collectively to a several semiconductor element. For example, if the resin composition is in the form of a sheet, the resin sheet is applied to the structure in which the semiconductor elements are arranged for each gap of the frame provided with a plurality of gaps, and the frame and the semiconductor elements are collectively It can be used for a so-called panel level package for sealing.
In addition, the use of the resin sheet which concerns on this embodiment is not limited to these uses.
[積層体]
図1には、本実施形態に係る積層体1の断面概略図が示されている。
本実施形態の積層体1は、第一剥離材2と、第二剥離材4と、第一剥離材2及び第二剥離材4の間に設けられた樹脂シート3とを有する。樹脂シート3は、本実施形態に係る樹脂シートである。
[Laminate]
FIG. 1 shows a schematic cross-sectional view of a
The
第一剥離材2、及び第二剥離材4は、剥離性を有し、第一剥離材2の樹脂シート3に対する剥離力と第二剥離材4の樹脂シート3に対する剥離力とに差があることが好ましい。第一剥離材2及び第二剥離材4の材質は特に限定されない。第一剥離材2の剥離力P1に対する第二剥離材4の剥離力P2の比(P2/P1)は、0.02≦P2/P1<1又は1<P2/P1≦50であることが好ましい。
The
第一剥離材2、及び第二剥離材4は、例えば、剥離材そのものに剥離性がある部材の他、剥離処理が施された部材、又は剥離剤層が積層された部材等であってもよい。第一剥離材2、及び第二剥離材4に剥離処理が施されていない場合、第一剥離材2、及び第二剥離材4の材質としては、例えば、オレフィン系樹脂、及びフッ素樹脂等が挙げられる。
第一剥離材2、及び第二剥離材4は、剥離基材と、剥離基材の上に剥離剤が塗布されて形成された剥離剤層とを備える剥離材とすることができる。剥離基材と剥離剤層とを備える剥離材は、取り扱い易い。また、第一剥離材2、及び第二剥離材4は、剥離基材の片面のみに剥離剤層を備えていてもよいし、剥離基材の両面に剥離剤層を備えていてもよい。
The
The
剥離基材としては、例えば、紙基材、この紙基材にポリエチレン等の熱可塑性樹脂をラミネートしたラミネート紙、及びプラスチックフィルム等が挙げられる。紙基材としては、例えば、グラシン紙、コート紙、及びキャストコート紙等が挙げられる。プラスチックフィルムとしては、例えば、ポリエステルフィルム(例えば、ポリエチレンテレフタレート、ポリブチレンテレフタレート、及びポリエチレンナフタレート等)、並びにポリオレフィンフィルム(例えば、ポリプロピレン、及びポリエチレン等)等が挙げられる。これらのうちでも、ポリエステルフィルムが好ましい。 Examples of the peeling base material include a paper base material, a laminated paper obtained by laminating a thermoplastic resin such as polyethylene on the paper base material, and a plastic film. Examples of the paper substrate include glassine paper, coated paper, and cast coated paper. Examples of the plastic film include polyester films (for example, polyethylene terephthalate, polybutylene terephthalate, and polyethylene naphthalate), polyolefin films (for example, polypropylene, polyethylene, and the like), and the like. Among these, a polyester film is preferable.
剥離剤としては、例えば、シリコーン樹脂で構成されたシリコーン系剥離剤;ポリビニルカーバメート、及びアルキル尿素誘導体等の長鎖アルキル基を含有する化合物で構成された長鎖アルキル基含有化合物系剥離剤;アルキド樹脂(例えば、不転化性アルキド樹脂、及び転化性アルキド樹脂等)で構成されたアルキド樹脂系剥離剤;オレフィン樹脂(例えば、ポリエチレン(例えば、高密度ポリエチレン、低密度ポリエチレン、及び直鎖状低密度ポリエチレン等)、アイソタクチック構造、又はシンジオタクチック構造を有するプロピレン単独重合体、及びプロピレン-α-オレフィン共重合体等の結晶性ポリプロピレン樹脂等)で構成されたオレフィン樹脂系剥離剤;天然ゴム、及び合成ゴム(例えば、ブタジエンゴム、イソプレンゴム、スチレン-ブタジエンゴム、メチルメタクリレート-ブタジエンゴム、及びアクリロニトリル-ブタジエンゴム等)等のゴムで構成されたゴム系剥離剤;並びに(メタ)アクリル酸エステル系共重合体等のアクリル樹脂で構成されたアクリル樹脂系剥離剤等の各種剥離剤が挙げられる。これら剥離剤を1種単独で、又は2種以上組み合わせて用いることができる。これら剥離剤のうちでも、アルキド樹脂系剥離剤が好ましい。特に、樹脂シート3が含む樹脂組成物の(B)バインダー成分として、フェノキシ樹脂を用いた場合には、一般的なシリコーン系剥離剤を採用すると、剥離材が意図せず樹脂シート3の使用前に剥がれてしまう懸念があるため、アルキド樹脂系剥離剤を用いることが好ましい。
Examples of the release agent include a silicone-based release agent composed of a silicone resin; a long-chain alkyl group-containing compound-based release agent composed of a compound containing a long-chain alkyl group such as polyvinyl carbamate and an alkylurea derivative; alkyd Alkyd resin-based release agents composed of resins (for example, non-convertible alkyd resins and convertible alkyd resins); olefin resins (for example, polyethylene (for example, high density polyethylene, low density polyethylene, and linear low density) Polyethylene, etc.), propylene homopolymers having an isotactic structure or syndiotactic structure, and crystalline polypropylene resins such as propylene-α-olefin copolymers, etc.); , And synthetic rubber (eg, butadiene rubber, isoprene) Rubber release agent composed of rubber such as styrene-butadiene rubber, methyl methacrylate-butadiene rubber, and acrylonitrile-butadiene rubber; and acrylic resin such as (meth) acrylate copolymer Various release agents such as an acrylic resin release agent are listed. These release agents can be used alone or in combination of two or more. Of these release agents, alkyd resin release agents are preferred. In particular, when a phenoxy resin is used as the (B) binder component of the resin composition included in the
第一剥離材2、及び第二剥離材4の厚さは、特に限定されない。第一剥離材2、及び第二剥離材4の厚さは、通常、1μm以上500μm以下であり、3μm以上100μm以下であることが好ましい。
剥離剤層の厚さは、特に限定されない。剥離剤を含む溶液を塗布して剥離剤層を形成する場合、剥離剤層の厚さは、0.01μm以上3μm以下であることが好ましく、0.03μm以上1μm以下であることがより好ましい。
The thickness of the
The thickness of the release agent layer is not particularly limited. When a release agent layer is formed by applying a solution containing a release agent, the thickness of the release agent layer is preferably 0.01 μm or more and 3 μm or less, and more preferably 0.03 μm or more and 1 μm or less.
積層体1の製造方法は、特に限定されない。例えば、積層体1は、次のような工程を経て製造される。まず、第一剥離材2の上に、樹脂組成物を塗布し、塗膜を形成する。次に、この塗膜を乾燥させて、樹脂シート3を形成する。次に、樹脂シート3と、第二剥離材4とを常温で貼り合わせることで、積層体1が得られる。
The manufacturing method of the
[実施形態の効果]
本実施形態に係る樹脂組成物、樹脂シート及び積層体によれば、低温かつ短時間の熱硬化条件及び熱硬化後の剥離強度を両立できる。
[Effect of the embodiment]
According to the resin composition, resin sheet, and laminate of the present embodiment, both low temperature and short time thermosetting conditions and peel strength after thermosetting can be achieved.
上述のとおり、本実施形態に係る樹脂組成物は、パワー半導体素子に好適に用いることができる。換言すれば、本実施形態に係る半導体装置において、半導体素子は、パワー半導体素子であることが好ましい。パワー半導体素子は、200℃以上の高温での動作も想定されている。パワー半導体素子を有する半導体装置に使用する材料には、耐熱性が要求される。本実施形態に係る樹脂組成物、及び樹脂シートは、耐熱性に優れるため、半導体装置においてパワー半導体素子を覆うこと、或いは、パワー半導体素子と他の部品との間に介在させることに用いられることに好適に用いられる。 As described above, the resin composition according to this embodiment can be suitably used for a power semiconductor element. In other words, in the semiconductor device according to the present embodiment, the semiconductor element is preferably a power semiconductor element. The power semiconductor element is also assumed to operate at a high temperature of 200 ° C. or higher. A material used for a semiconductor device having a power semiconductor element is required to have heat resistance. Since the resin composition and the resin sheet according to the present embodiment are excellent in heat resistance, they are used to cover the power semiconductor element in the semiconductor device or to be interposed between the power semiconductor element and other components. Is preferably used.
上述のとおり、本実施形態に係る樹脂組成物は、炭化ケイ素及び窒化ガリウムのいずれか1種以上を用いた半導体素子に好適に用いることができる。換言すれば、本実施形態に係る半導体装置において、半導体素子は、炭化ケイ素及び窒化ガリウムのいずれか1種以上を用いた半導体素子であることが好ましい。炭化ケイ素及び窒化ガリウムのいずれか1種以上を用いた半導体素子は、シリコン半導体素子とは異なる特性を有するので、パワー半導体素子、基地局用高出力デバイス、センサー、ディテクター、及びショットキーバリアダイオード等の用途に好ましく用いられる。これらの用途では、炭化ケイ素及び窒化ガリウムのいずれか1種以上を用いた半導体素子の耐熱性にも着目しており、本実施形態の樹脂組成物、及び樹脂シートは、耐熱性に優れるため、炭化ケイ素及び窒化ガリウムのいずれか1種以上を用いた半導体素子と組み合わされて好適に用いられる。 As described above, the resin composition according to the present embodiment can be suitably used for a semiconductor element using any one or more of silicon carbide and gallium nitride. In other words, in the semiconductor device according to the present embodiment, the semiconductor element is preferably a semiconductor element using at least one of silicon carbide and gallium nitride. Since a semiconductor element using at least one of silicon carbide and gallium nitride has characteristics different from those of a silicon semiconductor element, a power semiconductor element, a high-power device for a base station, a sensor, a detector, a Schottky barrier diode, etc. It is preferably used for In these applications, attention is also paid to the heat resistance of the semiconductor element using any one or more of silicon carbide and gallium nitride, and the resin composition and resin sheet of the present embodiment are excellent in heat resistance. It is preferably used in combination with a semiconductor element using at least one of silicon carbide and gallium nitride.
[実施形態の変形]
本発明は、前記実施形態に限定されず、本発明の目的を達成できる範囲での変形や改良等は、本発明に含まれる。
[Modification of Embodiment]
The present invention is not limited to the above-described embodiment, and modifications and improvements as long as the object of the present invention can be achieved are included in the present invention.
前記実施形態では、第一剥離材と、第二剥離材と、第一剥離材及び第二剥離材の間に設けられた樹脂シートとを有する積層体について説明したが、本発明は、このような態様の積層体に限定されない。その他の態様としては、例えば、樹脂シート、及び当該樹脂シートの一方の面のみに設けられた剥離材を有する積層体であってもよい。 In the said embodiment, although the laminated body which has the 1st peeling material, the 2nd peeling material, and the resin sheet provided between the 1st peeling material and the 2nd peeling material was demonstrated, this invention is such It is not limited to the laminated body of a various aspect. As another aspect, for example, a laminate having a resin sheet and a release material provided only on one surface of the resin sheet may be used.
また、前記半導体装置の実施形態では半導体封止用途について説明したが、本発明の樹脂組成物、及び樹脂シートは、その他にも、回路基板用絶縁材料(例えば、硬質プリント配線板材料、フレキシブル配線基板用材料、及びビルドアップ基板用層間絶縁材料等)、ビルドアップ用接着フィルム、並びに接着剤等として用いることができる。本発明の樹脂組成物、及び樹脂シートの用途は、これらの用途に限定されない。 In the embodiment of the semiconductor device, the semiconductor sealing application has been described. However, the resin composition and the resin sheet of the present invention can be used in addition to insulating materials for circuit boards (for example, hard printed wiring board materials, flexible wirings). Substrate materials, build-up substrate interlayer insulating materials, etc.), build-up adhesive films, adhesives, and the like. Applications of the resin composition and the resin sheet of the present invention are not limited to these applications.
以下、実施例を挙げて本発明をさらに詳細に説明する。本発明はこれら実施例に何ら限定されない。 Hereinafter, the present invention will be described in more detail with reference to examples. The present invention is not limited to these examples.
[樹脂組成物の調製]
表1に示す配合割合(質量%(固形分換算の割合))にて実施例1~6及び比較例1~7に係る樹脂組成物を調製した。
樹脂組成物の調製に用いた材料は以下のとおりである。
[Preparation of resin composition]
Resin compositions according to Examples 1 to 6 and Comparative Examples 1 to 7 were prepared at a blending ratio (mass% (solid content conversion ratio)) shown in Table 1.
The materials used for the preparation of the resin composition are as follows.
(熱硬化性成分)
・マレイミド樹脂:ビフェニル基を有するマレイミド樹脂(前記一般式(3)で表されるマレイミド樹脂、日本化薬社製「MIR-3000-70MT」)
・硬化促進剤-1:テトラフェニルホスホニウムテトラキス(4-メチルフェニル)ボレート(北興化学工業社製「TPP-MK」、「TPP-MK」は登録商標)
・硬化促進剤-2:トリフェニルホスフィン(北興化学工業社製「ホクコーTPP」、「ホクコーTPP」は登録商標)
・硬化促進剤-3:テトラブチルホスホニウムハイドロジェンヘキサヒドロフタレート(北興化学工業社製「TBP-3S」)
・硬化促進剤-4:2-エチル-4-メチルイミダゾール(四国化成工業社製「2E4MZ」)
・アリル樹脂:ジアリルビスフェノールA(大和化成工業社製「DABPA」)
(Thermosetting component)
Maleimide resin: Maleimide resin having a biphenyl group (maleimide resin represented by the general formula (3), “MIR-3000-70MT” manufactured by Nippon Kayaku Co., Ltd.)
Curing accelerator-1: Tetraphenylphosphonium tetrakis (4-methylphenyl) borate (“TPP-MK” and “TPP-MK” manufactured by Hokuko Chemical Co., Ltd. are registered trademarks)
Curing accelerator-2: Triphenylphosphine ("Hokuko TPP" and "Hokuko TPP" manufactured by Hokuko Chemical Co., Ltd. are registered trademarks)
Curing accelerator-3: Tetrabutylphosphonium hydrogen hexahydrophthalate (“TBP-3S” manufactured by Hokuko Chemical Co., Ltd.)
Curing accelerator-4: 2-ethyl-4-methylimidazole (“2E4MZ” manufactured by Shikoku Kasei Kogyo Co., Ltd.)
Allyl resin: diallyl bisphenol A ("DABPA" manufactured by Daiwa Kasei Kogyo Co., Ltd.)
(バインダー成分)
・バインダー樹脂:BisA/BisF混合型フェノキシ樹脂(新日鉄住金化学社製「ZX-1356-2」、重量平均分子量65,000)
(Binder component)
Binder resin: BisA / BisF mixed type phenoxy resin (“ZX-1356-2” manufactured by Nippon Steel & Sumikin Chemical Co., Ltd., weight average molecular weight 65,000)
(無機フィラー)
・シリカフィラー:溶融シリカ(エポキシシラン修飾、平均粒径0.5μm、最大粒径2.0μm)
(Inorganic filler)
Silica filler: fused silica (epoxysilane modification, average particle size 0.5 μm, maximum particle size 2.0 μm)
(カップリング剤)
・カップリング剤:3-グリシドキシプロピルトリエトキシシラン
(Coupling agent)
・ Coupling agent: 3-glycidoxypropyltriethoxysilane
<熱硬化前の樹脂組成物の評価>
[樹脂シートを含む積層体の作製]
第一剥離材(アルキド樹脂系剥離剤から形成される剥離層を設けたポリエチレンテレフタレートフィルム、厚さ38μm)上に、ダイコーターにて樹脂ワニス(メチルエチルケトンに、樹脂組成物を溶解して調製した塗布用溶液、固形分濃度は、各実施例、比較例で51質量%以上62質量%以下の範囲で変化させた。)を塗布し、100℃で2分間、乾燥炉で乾燥した。乾燥後の樹脂組成物の厚さは25μmであった。第一剥離材及び樹脂組成物を乾燥炉から出した直後に、乾燥後の樹脂組成物と、第二剥離材(シリコーン系剥離剤から形成される剥離層を設けたポリエチレンテレフタレートフィルム、厚さ38μm)とを常温で貼り合わせ、第一剥離材、樹脂組成物からなる樹脂シート、及び第二剥離材がこの順で積層された積層体を作製した。
<Evaluation of resin composition before thermosetting>
[Production of laminate including resin sheet]
Coating prepared by dissolving resin varnish (resin composition in methyl ethyl ketone) with a die coater on the first release material (polyethylene terephthalate film provided with a release layer formed from an alkyd resin release agent, thickness 38 μm) The solution and the solid content concentration were changed in the range of 51% by mass to 62% by mass in each example and comparative example.) And applied, and dried in a drying oven at 100 ° C. for 2 minutes. The thickness of the resin composition after drying was 25 μm. Immediately after taking out the first release material and the resin composition from the drying furnace, the dried resin composition and the second release material (polyethylene terephthalate film provided with a release layer formed from a silicone-based release agent, thickness 38 μm) And a first release material, a resin sheet made of a resin composition, and a second release material were laminated in this order.
[示差走査熱量分析(DSC)法による発熱ピーク温度の測定]
得られた樹脂シートを2枚積層して、50μmの厚さの樹脂シート積層物を作製した。さらに、この樹脂シート積層物を2枚積層して100μmの樹脂シート積層物を作製し、この手順を繰り返すことにより、200μmの厚さの測定用試料を作製した。得られた測定用試料について、示差走査熱量計(TAインスツルメント社製「DSC(Q2000)」)を用いて、昇温速度10℃/分で50℃から400℃の温度範囲での測定を実施して得られたDSC曲線から、発熱ピーク温度を求めた。得られた結果を表1に示す。
[Measurement of exothermic peak temperature by differential scanning calorimetry (DSC) method]
Two of the obtained resin sheets were laminated to produce a resin sheet laminate having a thickness of 50 μm. Further, two of the resin sheet laminates were laminated to produce a 100 μm resin sheet laminate. By repeating this procedure, a measurement sample having a thickness of 200 μm was produced. Using the differential scanning calorimeter (“DSC (Q2000)” manufactured by TA Instruments Co., Ltd.), the measurement sample thus obtained was measured in the temperature range from 50 ° C. to 400 ° C. at a temperature rising rate of 10 ° C./min. The exothermic peak temperature was determined from the DSC curve obtained by the implementation. The obtained results are shown in Table 1.
<熱硬化後の樹脂組成物の評価>
[樹脂シートを含む積層体の作製]
上記の熱硬化前の樹脂組成物の評価の項目で説明した積層体の作製方法と同様の方法で積層体を作製した。
<Evaluation of resin composition after thermosetting>
[Production of laminate including resin sheet]
A laminate was produced in the same manner as the laminate production method described in the item of evaluation of the resin composition before thermosetting.
[剥離強度の測定]
6インチSiウェハをあらかじめ4等分にカットしたウェハ片(厚さ800μm)に、得られた積層体における樹脂シートの一方の面を、下記貼り合わせ条件により減圧圧着することで貼り合わせた。
<貼り合わせ条件>
ラミネート装置:ニッコー・マテリアルズ社製「V-130」;
圧着条件:ラミネート温度130℃、到達圧力100Pa、時間60秒間
[Measurement of peel strength]
One surface of the resin sheet in the obtained laminate was bonded to a wafer piece (thickness 800 μm) obtained by previously cutting a 6-inch Si wafer into four equal parts by pressure-bonding under reduced pressure under the following bonding conditions.
<Bonding conditions>
Laminating apparatus: “V-130” manufactured by Nikko Materials, Inc .;
Pressure bonding conditions: Laminating temperature 130 ° C., ultimate pressure 100 Pa, time 60 seconds
次いで、樹脂シートの他方の面に、銅箔(大きさ50mm×10mm、厚さ150μm、JIS H 3100仕様)を、上記<貼り合わせ条件>と同じ条件で減圧圧着することで貼り合せた。なお、積層体における樹脂シートの第一剥離材及び第二剥離材は、それぞれSiウェハ及び銅板に貼り付ける前に剥離した。その後、表1の熱硬化条件で樹脂組成物を硬化させて、試料とした。この試料について、引っ張り試験機(株式会社島津製作所製「オートグラフAG-IS」)を用いて、剥離速度50mm/分、剥離角度90度の条件で銅箔を硬化後の樹脂シートから引き剥がし、銅箔と硬化後の樹脂シートとの剥離強度(単位:N/10mm)を測定した。測定は、25℃、相対湿度50%の環境下で行った。得られた結果を表1に示す。なお、比較例1については、180℃、1時間の熱硬化条件では接着しなかったため、200℃、4時間の熱硬化条件で硬化を行った。また、比較例2、4、6及び7については、樹脂硬化物と銅箔との剥離強度が、測定できないほど低かった。 Subsequently, a copper foil (size 50 mm × 10 mm, thickness 150 μm, JIS H 3100 specification) was bonded to the other surface of the resin sheet by pressure-bonding under the same conditions as the above <bonding conditions>. In addition, the 1st peeling material and 2nd peeling material of the resin sheet in a laminated body peeled, before affixing on a Si wafer and a copper plate, respectively. Thereafter, the resin composition was cured under the thermosetting conditions shown in Table 1 to prepare a sample. About this sample, using a tensile tester (“Autograph AG-IS” manufactured by Shimadzu Corporation), the copper foil was peeled off from the cured resin sheet under the conditions of a peeling speed of 50 mm / min and a peeling angle of 90 degrees. The peel strength (unit: N / 10 mm) between the copper foil and the cured resin sheet was measured. The measurement was performed in an environment of 25 ° C. and a relative humidity of 50%. The obtained results are shown in Table 1. Since Comparative Example 1 did not adhere under the heat curing conditions of 180 ° C. for 1 hour, it was cured under the heat curing conditions of 200 ° C. for 4 hours. In Comparative Examples 2, 4, 6 and 7, the peel strength between the cured resin and the copper foil was so low that it could not be measured.
実施例1~6に係る樹脂組成物は、比較例1~7に係る樹脂組成物と比較し、低温かつ短時間の熱硬化条件及び熱硬化後の剥離強度を両立できることが確認された。 It was confirmed that the resin compositions according to Examples 1 to 6 can achieve both low-temperature and short-time thermosetting conditions and peel strength after thermosetting as compared with the resin compositions according to Comparative Examples 1 to 7.
1…積層体、2…第一剥離材、3…樹脂シート、4…第二剥離材。 1 ... laminate, 2 ... first release material, 3 ... resin sheet, 4 ... second release material.
Claims (15)
前記(A)熱硬化性成分が、(A1)マレイミド樹脂、及び(A2)リン系硬化促進剤を含有し、
前記樹脂組成物から形成された厚さ25μmのシート状物の熱硬化後の剥離強度が2.0N/10mm以上である
ことを特徴とする樹脂組成物。 (A) a resin composition containing a thermosetting component,
The (A) thermosetting component contains (A1) maleimide resin, and (A2) a phosphorus-based curing accelerator,
A resin composition, wherein a 25 μm-thick sheet-like product formed from the resin composition has a peel strength after thermosetting of 2.0 N / 10 mm or more.
前記(A2)リン系硬化促進剤は、リン原子とアリール基とが結合した構造を有する化合物である
ことを特徴とする樹脂組成物。 In the resin composition of claim 1,
The (A2) phosphorus curing accelerator is a compound having a structure in which a phosphorus atom and an aryl group are bonded.
前記(A2)リン系硬化促進剤は、ホスホニウム塩である
ことを特徴とする樹脂組成物。 In the resin composition according to claim 1 or 2,
The resin composition, wherein the (A2) phosphorus curing accelerator is a phosphonium salt.
前記(A2)リン系硬化促進剤の含有量は、前記樹脂組成物の固形分の全量基準で、1質量%以下である
ことを特徴とする樹脂組成物。 In the resin composition according to any one of claims 1 to 3,
Content of said (A2) phosphorus hardening accelerator is 1 mass% or less on the basis of the total amount of solid content of the resin composition.
前記(A2)リン系硬化促進剤の含有量は、前記(A)熱硬化性成分の固形分の全量基準で、2質量%以下である
ことを特徴とする樹脂組成物。 In the resin composition according to any one of claims 1 to 3,
Content of said (A2) phosphorus hardening accelerator is 2 mass% or less on the basis of the total amount of solid content of said (A) thermosetting component. Resin composition characterized by the above-mentioned.
さらに(A3)アリル樹脂を含有する
ことを特徴とする樹脂組成物。 In the resin composition according to any one of claims 1 to 5,
Furthermore, (A3) allyl resin is contained. The resin composition characterized by the above-mentioned.
さらに(B)バインダー成分を含有する
ことを特徴とする樹脂組成物。 In the resin composition according to any one of claims 1 to 6,
Furthermore, (B) a binder component is contained. The resin composition characterized by the above-mentioned.
前記(B)バインダー成分は、フェノキシ樹脂である
ことを特徴とする樹脂組成物。 The resin composition according to claim 7,
The (B) binder component is a phenoxy resin.
さらに(C)無機フィラーを含有する
ことを特徴とする樹脂組成物。 In the resin composition according to any one of claims 1 to 8,
Furthermore, (C) An inorganic filler is contained. The resin composition characterized by the above-mentioned.
さらに(D)カップリング剤を含有する
ことを特徴とする樹脂組成物。 In the resin composition according to any one of claims 1 to 9,
Furthermore, (D) a coupling agent is contained. The resin composition characterized by the above-mentioned.
半導体素子を封止すること、或いは、前記半導体素子と他の電子部品との間に介在させることに用いられる
ことを特徴とする樹脂組成物。 In the resin composition according to any one of claims 1 to 10,
A resin composition, which is used for sealing a semiconductor element or interposing between the semiconductor element and another electronic component.
パワー半導体素子を封止すること、或いは、前記パワー半導体素子と他の電子部品との間に介在させることに用いられる
ことを特徴とする樹脂組成物。 In the resin composition according to any one of claims 1 to 11,
A resin composition, which is used for sealing a power semiconductor element or interposing between the power semiconductor element and another electronic component.
炭化ケイ素及び窒化ガリウムのいずれか1種以上を用いた半導体素子を封止すること、或いは、前記炭化ケイ素及び窒化ガリウムのいずれか1種以上を用いた半導体素子と他の電子部品との間に介在させることに用いられる
ことを特徴とする樹脂組成物。 In the resin composition according to any one of claims 1 to 11,
Sealing a semiconductor element using any one or more of silicon carbide and gallium nitride, or between a semiconductor element using any one or more of silicon carbide and gallium nitride and another electronic component; A resin composition characterized by being used for interposition.
前記(A)熱硬化性成分が、(A1)マレイミド樹脂、及び(A2)リン系硬化促進剤を含有し、
熱硬化後の剥離強度が2.0N/10mm以上であることを特徴とする樹脂シート。 (A) a resin sheet formed from a resin composition containing a thermosetting component,
The (A) thermosetting component contains (A1) maleimide resin, and (A2) a phosphorus-based curing accelerator,
A resin sheet having a peel strength after thermosetting of 2.0 N / 10 mm or more.
前記剥離材は、アルキド樹脂系剥離剤を含有する剥離剤層を有する
ことを特徴とする積層体。 The resin sheet according to claim 14 and a release material,
The release material has a release agent layer containing an alkyd resin release agent.
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| KR1020207029691A KR102744001B1 (en) | 2018-04-26 | 2019-04-22 | Resin compositions, resin sheets and laminates |
| CN201980028328.5A CN112105677B (en) | 2018-04-26 | 2019-04-22 | Resin composition, resin sheet, and laminate |
| JP2020516350A JP7232247B2 (en) | 2018-04-26 | 2019-04-22 | Resin composition, resin sheet and laminate |
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| JP2018-084867 | 2018-04-26 |
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| KR (1) | KR102744001B1 (en) |
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| JP2015074686A (en) * | 2013-10-07 | 2015-04-20 | 日立化成株式会社 | Thermosetting resin composition, and prepreg, laminated board, and print circuit board using the same |
| JP2015086253A (en) * | 2013-10-29 | 2015-05-07 | 日立化成株式会社 | Thermosetting resin composition, and prepreg, film with resin, laminate, printed wiring board and semiconductor package using the composition |
| JP2015224306A (en) * | 2014-05-28 | 2015-12-14 | 日立化成株式会社 | Thermosetting resin composition, prepreg, film with resin, laminate, multilayer printed wiring board, and semiconductor package |
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| EP2311921A4 (en) * | 2008-08-04 | 2012-02-01 | Hitachi Chemical Co Ltd | ADHESIVE COMPOSITION, FILM TYPE ADHESIVE, ADHESIVE SHEET, AND SEMICONDUCTOR DEVICE |
| KR102142753B1 (en) * | 2009-03-27 | 2020-09-14 | 히타치가세이가부시끼가이샤 | Thermosetting resin composition, and prepreg, insulating film with support, laminate plate, and printed wiring board, each obtained using same |
| KR102162667B1 (en) * | 2013-06-21 | 2020-10-07 | 스미토모 베이클리트 컴퍼니 리미티드 | Resin composition for semiconductor sealing and semiconductor device |
| JP2015147849A (en) | 2014-02-05 | 2015-08-20 | 住友ベークライト株式会社 | Resin composition and semiconductor device |
| JP6503754B2 (en) * | 2015-01-20 | 2019-04-24 | 日立化成株式会社 | Thermosetting resin composition, prepreg, film with resin, laminate, multilayer printed wiring board and semiconductor package |
| JP6558055B2 (en) * | 2015-04-30 | 2019-08-14 | 味の素株式会社 | Resin composition |
| EP3467038B1 (en) * | 2016-06-02 | 2023-09-06 | Resonac Corporation | Thermosetting resin compositin, prepreg, laminated board, printed wiring board, and high-speed communication-compatible module |
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- 2019-04-22 KR KR1020207029691A patent/KR102744001B1/en active Active
- 2019-04-22 CN CN201980028328.5A patent/CN112105677B/en active Active
- 2019-04-22 JP JP2020516350A patent/JP7232247B2/en active Active
- 2019-04-22 WO PCT/JP2019/017071 patent/WO2019208513A1/en not_active Ceased
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| JP2011219674A (en) * | 2010-04-13 | 2011-11-04 | Sumitomo Bakelite Co Ltd | Thermosetting resin composition for circuit board |
| JP2015074686A (en) * | 2013-10-07 | 2015-04-20 | 日立化成株式会社 | Thermosetting resin composition, and prepreg, laminated board, and print circuit board using the same |
| JP2015086253A (en) * | 2013-10-29 | 2015-05-07 | 日立化成株式会社 | Thermosetting resin composition, and prepreg, film with resin, laminate, printed wiring board and semiconductor package using the composition |
| JP2015224306A (en) * | 2014-05-28 | 2015-12-14 | 日立化成株式会社 | Thermosetting resin composition, prepreg, film with resin, laminate, multilayer printed wiring board, and semiconductor package |
| JP2016074849A (en) * | 2014-10-08 | 2016-05-12 | 太陽インキ製造株式会社 | Dry film, cured product, and printed wiring board |
| JP2016088972A (en) * | 2014-10-30 | 2016-05-23 | パナソニックIpマネジメント株式会社 | Resin composition for encapsulation |
| WO2018008643A1 (en) * | 2016-07-05 | 2018-01-11 | 日立化成株式会社 | Resin composition, resin film, laminate, multilayer printed wiring board and method for producing multilayer printed wiring board |
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| Publication number | Publication date |
|---|---|
| TWI799572B (en) | 2023-04-21 |
| JPWO2019208513A1 (en) | 2021-04-30 |
| KR102744001B1 (en) | 2024-12-17 |
| CN112105677B (en) | 2023-03-28 |
| JP7232247B2 (en) | 2023-03-02 |
| KR20210005579A (en) | 2021-01-14 |
| CN112105677A (en) | 2020-12-18 |
| TW201945452A (en) | 2019-12-01 |
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