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WO2019137543A1 - Method for preparing high-purity tio2 by selectively leaching from titanium concentrate with rich oxygen - Google Patents

Method for preparing high-purity tio2 by selectively leaching from titanium concentrate with rich oxygen Download PDF

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Publication number
WO2019137543A1
WO2019137543A1 PCT/CN2019/071693 CN2019071693W WO2019137543A1 WO 2019137543 A1 WO2019137543 A1 WO 2019137543A1 CN 2019071693 W CN2019071693 W CN 2019071693W WO 2019137543 A1 WO2019137543 A1 WO 2019137543A1
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Prior art keywords
leaching
acid
alkali
titanium
purity
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French (fr)
Chinese (zh)
Inventor
豆志河
张廷安
刘燕
张子木
王艳秀
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Northeastern University China
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Northeastern University China
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B34/00Obtaining refractory metals
    • C22B34/10Obtaining titanium, zirconium or hafnium
    • C22B34/12Obtaining titanium or titanium compounds from ores or scrap by metallurgical processing; preparation of titanium compounds from other titanium compounds see C01G23/00 - C01G23/08
    • C22B34/1236Obtaining titanium or titanium compounds from ores or scrap by metallurgical processing; preparation of titanium compounds from other titanium compounds see C01G23/00 - C01G23/08 obtaining titanium or titanium compounds from ores or scrap by wet processes, e.g. by leaching
    • C22B34/1254Obtaining titanium or titanium compounds from ores or scrap by metallurgical processing; preparation of titanium compounds from other titanium compounds see C01G23/00 - C01G23/08 obtaining titanium or titanium compounds from ores or scrap by wet processes, e.g. by leaching using basic solutions or liquors
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B34/00Obtaining refractory metals
    • C22B34/10Obtaining titanium, zirconium or hafnium
    • C22B34/12Obtaining titanium or titanium compounds from ores or scrap by metallurgical processing; preparation of titanium compounds from other titanium compounds see C01G23/00 - C01G23/08
    • C22B34/1236Obtaining titanium or titanium compounds from ores or scrap by metallurgical processing; preparation of titanium compounds from other titanium compounds see C01G23/00 - C01G23/08 obtaining titanium or titanium compounds from ores or scrap by wet processes, e.g. by leaching
    • C22B34/124Obtaining titanium or titanium compounds from ores or scrap by metallurgical processing; preparation of titanium compounds from other titanium compounds see C01G23/00 - C01G23/08 obtaining titanium or titanium compounds from ores or scrap by wet processes, e.g. by leaching using acidic solutions or liquors
    • C22B34/1245Obtaining titanium or titanium compounds from ores or scrap by metallurgical processing; preparation of titanium compounds from other titanium compounds see C01G23/00 - C01G23/08 obtaining titanium or titanium compounds from ores or scrap by wet processes, e.g. by leaching using acidic solutions or liquors containing a halogen ion as active agent
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Definitions

  • the invention belongs to the technical field of non-ferrous metallurgy, and in particular relates to a method for preparing high-purity TiO 2 by oxygen-rich selective leaching of titanium concentrate.
  • Titanium content accounts for about 0.61% of the crustal mass. It is ranked as the fourth structural metal after aluminum, iron and magnesium according to the abundance of elements in the earth's crust. Its chemical nature is active, and there is no elemental state in nature. Compound forms such as acid salts are widely found in seawater, soil, rocks, animals and plants. Although there are many minerals containing titanium, the main applications in the industry are ilmenite, vanadium-titanium magnetite and rutile ore; the titanium-bearing minerals in the earth's crust are the most widely distributed, and the largest reserves are ilmenite. About 80% of the titanium ore resources are also the main raw materials for the preparation of titanium products.
  • the degree of oxidation of ilmenite in the natural environment it can be divided into primary ilmenite and weathered ilmenite; the original ilmenite structure is dense and complex, and the iron is mainly in the form of ferrous iron, and its molecular formula is FeTiO 3 or FeO ⁇ TiO 2 has a theoretical TiO 2 content of 52.63%.
  • the weathered ilmenite structure is relatively loose, and the grade of TiO 2 is relatively high.
  • the iron is mainly in the form of ferric iron, and its molecular formula is Fe 2 O 3 ⁇ TiO 2 .
  • titanium dioxide chemical name is titanium dioxide, is a white inorganic pigment, non-toxic, harmless, best opacity, best whiteness and brightness, is considered to be the best performance in the world.
  • a white pigment widely used in coatings, plastics, paper, printing inks, chemical fiber, rubber, cosmetics and other industries.
  • the methods for preparing pigment-grade titanium white mainly include sulfuric acid method, chlorination method, hydrochloric acid method and mixing method (potassium chlorotitanate method); the sulfuric acid method for producing titanium white process is characterized by long process, intermittent operation, many processes, and processes.
  • titanium white grade is lower; at the same time, the biggest problem of sulfuric acid method is the by-product of a large amount of ferrous sulfate and dilute sulfuric acid waste, each production of 1 ton of titanium dioxide, the discharge of ferrous sulfate 3 to 4 tons and dilute sulfuric acid 8 to 10 Tons, these two by-products are narrow in sales, high in recycling cost, and extremely serious in environmental pollution, which has become a bottleneck in the development of titanium dioxide industry.
  • the process of producing titanium dioxide by chlorination process is characterized by short process, large production capacity, high automation level and three wastes. Less and higher product grades; however, the source of chlorination raw materials is difficult, and the cost of raw materials is high.
  • the emissions of the three wastes are small, the materials and products in production are mostly substances with certain toxicity and corrosiveness, such as Cl 2 and TICl 4 .
  • Other chlorides the generated waste is more difficult to handle, the chlorination method is complicated, the production is difficult, the equipment material and automatic control level are very high, and the equipment investment cost is large, which makes it difficult to promote;
  • the titanium white process reacts hydrochloric acid with ilmenite to separate insoluble residue, iron powder to reduce high-valent iron to low-cost iron, crystallizes ferrous chloride crystals, separates ferrous chloride crystals, and then contains titanium.
  • the leachate is subjected to a first solvent extraction
  • the extract phase is a solution containing titanium and high iron
  • the raffinate phase is an aqueous solution containing ferrous iron
  • the return process is used to regenerate hydrochloric acid, and the process is returned to the leaching process
  • the titanium-containing extract phase is subjected to the second time.
  • the extraction and extraction phases are aqueous solutions containing titanium
  • the raffinate phase is a solution containing high iron, and is returned to the hydrochloric acid regeneration process
  • the titanium chloride solution after extraction and purification is hydrolyzed to obtain metatitanic acid, and the hydrochloric acid and water in the gas phase are returned to the hydrochloric acid regeneration system.
  • the hydrolyzed metatitanic acid is calcined, wet-milled, inorganic coated, filtered, washed, dried, jet-pulverized and packaged, which is the finished titanium dioxide, which is lower in cost than the sulfuric acid method and the chlorination method; Industrial production has not yet been achieved.
  • the potassium chlorotitanate method is a method in which a sulfuric acid method and a TiCl 4 gas phase oxidation method are combined; the principle of the method is to add potassium chloride after freezing to remove ferrous sulfate in a titanyl sulfate solution obtained by a sulfuric acid method, and After the potassium chloride reaches a saturated concentration, hydrogen chloride gas is introduced, and the titanium oxysulfate is converted into potassium chlorotitanate. After deep freezing, the potassium chlorotitanate crystal is precipitated, filtered, washed and completely dried to form TICl 4 and KCl.
  • the impurities react to form complex precipitates, which are difficult to be effectively separated and recycled, resulting in environmental pollution.
  • the patent No. 201510118254.8 proposes that the rutile type is obtained by grinding, calcining, leaching, cooling and removing iron, and hydrolyzing and calcining titanium liquid.
  • the method comprises the steps of: reacting ilmenite in a liquid phase medium of a sub-molten salt KOH, and obtaining the pure titanium dioxide by hydrolysis, calcination and impurity removal, and the reaction temperature is 240-350 °C.
  • the alkali consumption of the method is too large, the reaction temperature is high, the equipment requirements are high, and the alkalinity is too high, the water consumption of the washing process is greatly increased, the impurity separation is difficult, and the potassium content of the prepared titanium white is relatively high.
  • the present invention provides a method for preparing high-purity TiO 2 by oxygen-rich selective leaching of titanium concentrate, using industrial titanium concentrate as raw material and sodium hydroxide and hydrochloric acid as solvent.
  • the alkali decomposition slag is placed in an autoclave and subjected to acid leaching hydrolysis by hydrochloric acid, wherein the mass concentration of hydrochloric acid is 14 to 20%, and the ratio of hydrochloric acid to alkali decomposition slag is liquid to solid ratio (4 to 10): 1
  • the seed crystal is first added to facilitate the growth of the titanium oxide nucleation formed by the alkali decomposition slag during the hydrolysis of hydrochloric acid, and then the temperature is raised to 100-180 ° C, and the temperature is maintained for 1 to 3 hours under stirring to complete the acid.
  • the alkali immersion liquid obtained in the step (2) removes SiO 2 using CaO as a precipitating agent, and when the weight percentage of SiO 2 is ⁇ 0.05%, it is returned to the step (1) as a sodium hydroxide solution.
  • the above seed crystal is titanium dioxide and/or metatitanic acid in an amount of 0.2 to 0.5% by mass based on the total mass of the alkali decomposition slag.
  • the above titanium concentrate contains 45 to 46% by weight of TiO 2 , 3 to 4% of SiO 2 , 1 to 1.5% of CaO, 3 to 3.5% of MgO, 42 to 43% of TFe, 0.6 to 0.9% of MnO, and Al 2 O. 3 1 to 1.1%.
  • the rutile-type high-purity TiO 2 described above is used for the preparation of high-purity titanium dioxide.
  • the material remaining after the acid immersion liquid is heated and evaporated is a metal chloride acid immersion liquid, and the impurity metal ions in the acid liquid are extracted to form a single metal salt solution; respectively, the single metal salt solution is placed in a filtered state.
  • the temperature and the cell voltage are adjusted, and the current density is controlled, so that the cathode region of the cell directly forms high-purity hydroxide precipitates with Fe 3+ , Mn 2+ , Mg 2+ , and Ca 2+ ; Since the concentration of Fe 3+ ions is high to prevent agglomeration of iron hydroxide, a small amount of iron red is added before iron removal, and the cathode region of the electrolytic cell is mechanically stirred, and the directional flow of the electrolyte and hydroxide in the cathode region is filtered through a filtering device to realize Solid-liquid separation, the filtrate is recycled back to the cathode region to produce ultra-fine high-purity iron red; according to the same principle, the impurity metal ions are removed separately, since the impurity metal ions contained in the leachate are located after H + , and the leachate is in the electrolysis process.
  • Oxygen is introduced during the leaching process to oxidize the low-priced titanium oxide in the titanium concentrate, destroying the stable hematite ore phase, and combining the impurity elements dispersed in the solid solution to form an acid. a base compound which is removed and removed in a subsequent wash filtration stage;
  • the alkali leaching of titanium concentrate firstly has a certain destructive effect on the surface of slag particles, which is beneficial to the precipitation of impurity phase and enhance the effect of subsequent acid leaching.
  • acid-base composite high pressure leaching is simpler than acid leaching, Si
  • the impurity removal rate of oxides such as Al is greatly increased, the dedusting pressure of subsequent production processes is greatly reduced, and high-performance materials are easily prepared, and acid leaching will oxidize Fe 2+ in the leachate, which will improve electroforming in the later stage.
  • Iron slag process efficiency
  • the alkali used is sodium hydroxide, and the waste lye produced in the alkali leaching process can be added with a small amount of CaO, so that the Si impurities can be effectively removed, and the concentrate can be used for alkali leaching of titanium concentrate; acid leaching process With hydrochloric acid, the waste acid produced is heated, and the HCl gas volatilized by heating is absorbed by water atomization, and the formed hydrochloric acid solution is concentrated and returned to the leaching process to realize recycling of resources, and almost no industrial waste water or waste residue is produced to realize green production. ;
  • the impurity ions can be separated and electrically converted by using the extraction principle, and the obtained metal oxide or hydroxide has high purity, and ultra-fine high-purity oxide can be obtained by drying and calcining, and electrolysis can be produced.
  • the valuable by-product hydrogen and chlorine gas can be recycled back to the process through the impurity-free acidic leachate to achieve green recycling and energy saving.
  • the formed calcium silicate is used for preparing cement.
  • the autoclave for caustic soak used in the embodiment of the present invention is a ZRYK 1L stainless steel nickel-plated autoclave of Weihai Zhengwei Machinery Equipment Co., Ltd.
  • the autoclave for acid leaching used in the examples of the present invention is a KCFD1-10 type zirconium autoclave of Yantai Keli Chemical Equipment Co., Ltd.
  • the titanium concentrate crushing device in the embodiment of the present invention is a pulverisette 5/4 classic line planetary high energy ball mill of FRITSCH.
  • the liquid-solid ratio in the embodiment of the present invention is the weight ratio of the volume of the liquid material (sodium hydroxide solution or hydrochloric acid) to the solid material (vanadium-titanium magnetite powder or alkali-decomposed slag), and the unit is L/kg.
  • the titanium dioxide used in the examples of the present invention is a commercially available analytically pure reagent, and the metatitanic acid used is a commercially available chemically pure reagent.
  • the stirring speed in the alkali immersion is 300 to 600 r/min.
  • the stirring speed in the acid leaching hydrolysis is 200 to 500 r/min.
  • the titanium concentrate used in the examples of the present invention contains 45.64% by weight of TiO 2 , 3.65% of SiO 2 , 1.12% of CaO, 3.22% of MgO, 42.45% of TFe, 0.855% of MnO and 1.02% of Al 2 O 3 .
  • the material remaining after the acid immersion liquid is heated and evaporated is an acid liquid, and the impurity metal ions in the acid liquid are extracted and stripped to obtain a single metal salt solution; respectively, a single metal salt solution is placed therein.
  • the temperature and the cell voltage are adjusted, and the current density is controlled so that the cathode region of the cell directly is combined with Fe 3+ , Mn 2+ , Mg 2+ , Ca 2+ generates high-purity hydroxide precipitation; in the case of Fe, the Fe 3+ ion concentration is high to prevent iron hydroxide agglomeration, a small amount of iron red is added before iron removal, and the cathode region of the electrolytic cell is mechanically stirred, and the cathode region is electrolyzed.
  • the liquid and hydroxide directional flow is filtered through a filtering device to achieve solid-liquid separation, and the filtrate is recycled to the cathode region to obtain ultra-fine high-purity iron red; according to the same principle, the impurity metal ions are separately removed, and the impurities are contained in the leachate.
  • the leachate contains a large amount of H Cl -, so there will be two hydrogen between the cell, chlorine gas generated; collecting anode and cathode gas, Hydrogen and chlorine by-products obtained.
  • the filtered product is dried to obtain an impurity oxyhydroxide product or calcined to obtain an oxidized product thereof, and the purity is ⁇ 95%.
  • the titanium concentrate is crushed to a particle size of ⁇ 0.125 mm, and the activation treatment is completed to obtain titanium concentrate powder; the titanium concentrate powder is placed in an autoclave and alkali leached with a sodium hydroxide solution, wherein the concentration of the sodium hydroxide solution is 20 %, the ratio of sodium hydroxide solution to vanadium-titanium concentrate powder is 15:1 according to the liquid-solid ratio; firstly, oxygen is introduced into the autoclave, then the temperature is raised to 180 ° C, and the mixture is kept under stirring for 3 hours to complete the alkali leaching; The alkali leached material is separated by filtration to obtain an alkali decomposition product and an alkali immersion liquid; the alkali decomposition product is washed with water until the filtrate is neutral to prepare an alkali decomposition slag; the alkali immersion liquid uses CaO as a precipitant to remove SiO 2 , and the liquid phase After the mass percentage of SiO 2 is ⁇ 0.05%, it is recycled as
  • the alkali decomposition slag is placed in an autoclave and subjected to acid leaching hydrolysis by hydrochloric acid, wherein the concentration of hydrochloric acid is 14%, the ratio of hydrochloric acid to alkali decomposition slag is 4:1, and the crystal is first added during acid hydrolysis.
  • the titanium oxide nucleation formed during the hydrolysis of hydrochloric acid in the alkali decomposition slag is grown, and then the temperature is raised to 100 ° C, and the mixture is kept under stirring for 3 hours to complete the acid leaching hydrolysis; the seed crystal is metatitanic acid, and the amount is 0.5% of the total mass of the alkali decomposition slag;
  • the acid leached residue is filtered and separated to obtain acid leaching slag and acid leaching solution; the acid leaching residue is washed with water until the filtrate is neutral, and then dried to remove water, and finally calcined at 900 ° C for 30 min to prepare rutile high purity TiO. 2 ; After the acid immersion liquid is heated and evaporated, the excess hydrogen chloride gas is atomized and absorbed by water, and the prepared hydrochloric acid is concentrated to a mass concentration of 14% and recycled; the rutile high-purity TiO 2 contains TiO 2 98.58% by mass percentage, SiO 2 0.11%, CaO ⁇ 0.05%, MgO ⁇ 0.01%, Fe 2 O 3 0.06%, Mn ⁇ 0.05%, S 0.09%.
  • the weight concentration of the sodium hydroxide solution is 30%, the ratio of the sodium hydroxide solution to the vanadium-titanium magnetite powder is 10:1 according to the liquid-solid ratio; the alkali immersion temperature is 220 ° C, and the time is 2 hours;
  • the concentration of hydrochloric acid is 18%, the ratio of hydrochloric acid to alkali decomposition slag is 8:1; the seed crystal is titanium dioxide, and the amount is 0.3% of the total weight of the alkali decomposition slag; acid hydrolysis temperature 150 ° C, time 2h;
  • the weight concentration of the sodium hydroxide solution is 40%, the ratio of the sodium hydroxide solution to the vanadium-titanium magnetite powder is 5:1 according to the liquid-solid ratio; the alkali immersion temperature is 300 ° C, and the time is 1 h;
  • the concentration of hydrochloric acid is 20%, the ratio of hydrochloric acid to alkali decomposition slag is 10:1; the seed crystal is a mass mixture of titanium dioxide and metatitanic acid, and the amount is the total weight of alkali decomposition slag. 0.2%; acid leaching hydrolysis temperature 180 ° C, time 1h;
  • Hydrogen chloride gas is concentrated by water atomization absorption to a concentration of 20%; acid leaching residue is washed with water and calcined at 800 ° C for 60 min; rutile high purity TiO 2 contains TiO 2 99.52 by mass percentage, SiO 2 0.05%, CaO ⁇ 0.01%, MgO ⁇ 0.01%, Fe 2 O 3 0.01%, Mn ⁇ 0.05%, S ⁇ 0.05%.

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Abstract

A method for preparing high-purity TiO2 by selectively leaching from titanium concentrate with rich oxygen, comprising the following steps: (1) crushing and activating titanium concentrate, placing the raw materials in an autoclave for alkali leaching using a sodium hydroxide solution; introducing oxygen into the autoclave before the alkali leaching, and then heating and stirring; (2) performing filtration and separation, and washing the alkali decomposition product with water to prepare an alkali decomposition residue; (3) performing acid leaching on the alkali decomposition residue and hydrolyzing same, adding seed crystal, and then the heating and stirring; (4) performing filtration and separation, washing the acid leaching residue with water, drying said residue and calcining same at 800-900°C so as to prepare rutile-type high-purity TiO2. According to the method, high-performance materials can be prepared easily; resource recycling can be achieved; the energy can be saved; and the emission can be reduced.

Description

一种富氧选择性浸出钛精矿制备高纯度TiO 2的方法 Preparation of high purity TiO by oxygen-rich selective leaching of titanium concentrate       2 method      技术领域Technical field

本发明属于有色冶金技术领域,具体涉及一种富氧选择性浸出钛精矿制备高纯度TiO 2的方法。 The invention belongs to the technical field of non-ferrous metallurgy, and in particular relates to a method for preparing high-purity TiO 2 by oxygen-rich selective leaching of titanium concentrate.

背景技术Background technique

钛含量约占地壳质量的0.61%,按地壳中元素丰度排列,是继铝、铁、镁之后的第四位结构金属;其化学性质活泼,在自然界无单质状态,均以氧化物、钛酸盐等化合物形式广泛存在于海水、土壤、岩石、动植物体内。虽然含钛的矿物众多,但目前在工业上得到应用的主要是钛铁矿、钒钛磁铁矿和金红石矿;地壳中的含钛矿物中分布最广,储量最大的是钛铁矿,占钛矿资源的80%左右,也是制备钛产品的主要原料。根据钛铁矿在自然环境中被氧化的程度可以分为原生钛铁矿和风化钛铁矿;原生钛铁矿结构致密,成分复杂,其中铁主要以亚铁形式存在,其分子式为FeTiO 3或FeO·TiO 2,其理论TiO 2含量为52.63%。风化钛铁矿结构比较疏松,TiO 2品位比较高,其中铁主要以三价铁形式存在,其分子式为Fe 2O 3·TiO 2Titanium content accounts for about 0.61% of the crustal mass. It is ranked as the fourth structural metal after aluminum, iron and magnesium according to the abundance of elements in the earth's crust. Its chemical nature is active, and there is no elemental state in nature. Compound forms such as acid salts are widely found in seawater, soil, rocks, animals and plants. Although there are many minerals containing titanium, the main applications in the industry are ilmenite, vanadium-titanium magnetite and rutile ore; the titanium-bearing minerals in the earth's crust are the most widely distributed, and the largest reserves are ilmenite. About 80% of the titanium ore resources are also the main raw materials for the preparation of titanium products. According to the degree of oxidation of ilmenite in the natural environment, it can be divided into primary ilmenite and weathered ilmenite; the original ilmenite structure is dense and complex, and the iron is mainly in the form of ferrous iron, and its molecular formula is FeTiO 3 or FeO·TiO 2 has a theoretical TiO 2 content of 52.63%. The weathered ilmenite structure is relatively loose, and the grade of TiO 2 is relatively high. The iron is mainly in the form of ferric iron, and its molecular formula is Fe 2 O 3 ·TiO 2 .

我国的钛铁矿多数都用于硫酸法生产钛白粉原料,只有很少一部分加工成富钛料,作为氯化法生产钛白粉、四氯化钛和海绵钛的生产原料,随着海绵钛、钛基合金和氯化钛白的广泛应用;受制于我国钛铁矿品味普遍不高,且其中的杂质含量和种类较多,提纯比较困难,国内至今没有实现钛精矿直接制备高纯度TiO 2的工业化生产;目前世界上90%以上的钛矿用于生产钛白粉,约4~5%的钛矿用于生产金属钛,其余钛铁矿用于制造电焊条、合金、碳化物、陶瓷、玻璃和化学品等;钛白粉化学名为二氧化钛,是一种白色无机颜料,具有无毒、无害、最佳的不透明性、最佳的白度和光亮度,被认为是目前世界上性能最好的一种白色颜料,广泛应用于涂料,塑料、造纸、印刷油墨、化纤、橡胶、化妆品等工业。 Most of China's ilmenite is used in the production of titanium dioxide raw materials by sulfuric acid process, only a small part of which is processed into titanium-rich material, which is used as a raw material for the production of titanium dioxide, titanium tetrachloride and titanium sponge by chlorination process, along with titanium sponge and titanium. Widely used in base alloys and titanium chloride white; the ilmenite content in China is generally not high, and the content and types of impurities are relatively high. It is difficult to purify. So far, no direct preparation of high-purity TiO 2 from titanium concentrate has been realized. Industrial production; currently more than 90% of the world's titanium ore is used to produce titanium dioxide, about 4 to 5% of titanium ore is used to produce titanium, and the remaining ilmenite is used to make electrodes, alloys, carbides, ceramics, glass. And chemicals, etc.; titanium dioxide chemical name is titanium dioxide, is a white inorganic pigment, non-toxic, harmless, best opacity, best whiteness and brightness, is considered to be the best performance in the world. A white pigment widely used in coatings, plastics, paper, printing inks, chemical fiber, rubber, cosmetics and other industries.

目前制备颜料级钛白的方法主要有硫酸法、氯化法、盐酸法及混合法(氯钛酸钾法)等;硫酸法生产钛白工艺的特点是流程长、间歇操作、工序多、工艺复杂、钛白品位较低;同时,硫酸法最大的问题是副产大量的硫酸亚铁和稀硫酸废物,每生产1吨钛白,需排放硫酸亚铁3~4吨和稀硫酸8~10吨,这两种副产物销路窄,回收成本高,环境污染极其严重,成为钛白行业发展的瓶颈;氯化法生产钛白工艺的特点是流程短、生产能力大、自动化水平高、三废量少和产品档次高;但氯化法原料来源困难,原料成本高,虽然三废排放量少,但生产中的物料和产物大都是些具有一定毒性和腐蚀性的物质,如Cl 2、TICl 4及其它氯化物,生成的废物更难处理,氯化法技术复杂,生产难度大,设备材质和自动控制水平要求很高,设备投资费用大,导致其推广困难;盐酸法制钛白工艺是将盐酸与钛铁矿反应,分离出不溶的残渣, 加铁粉将高价铁还原为低价铁,冷却结晶出氯化亚铁晶体,分离氯化亚铁晶体,然后将含钛的浸出液进行第一溶剂萃取,萃取相为含钛和高铁的溶液,萃余相为含亚铁的水溶液,返回工艺用于再生盐酸,回到浸取工序;含钛的萃取相进行第二次萃取,萃取相为含钛的水溶液,萃余相为含高铁的溶液,返回盐酸再生工序;经过萃取提纯后的氯化钛溶液进行水解,得到偏钛酸,气相的盐酸和水返回盐酸再生系统;水解后的偏钛酸进行煅烧、湿磨、无机包膜、过滤、洗涤、干燥、气流粉碎和包装,即为成品钛白粉,该方法比硫酸法和氯化法生产成本低;但到目前为止还未实现工业化生产。氯钛酸钾法是把硫酸法和TiCl 4气相氧化法结合起来的方法;该方法的原理是在硫酸法制得的硫酸氧钛溶液中,经冷冻除去硫酸亚铁后加入氯化钾,并使氯化钾达到饱和浓度,然后通入氯化氢气体,硫酸氧钛便转变为氯钛酸钾,经深度冷冻,即析出氯钛酸钾晶体,经过滤、洗涤、完全干燥后,生成TICl 4和KCl;TICl 4作为氧化制得金红石型钛白粉的原料,KCl可回收循环利用;该工艺复杂未实现工业化;申请号201610504443.3的专利提出钛铁矿与98%硫酸溶液按一定比例混合,同时按一定体积比配入20%左右废酸注入反应器,停留25-40分钟;物料从反应器两端输出,通入一级溶解槽,再经溢流进入二级溶解槽;随后进入还原槽(搅拌并加入铁粉),加入阴阳离子沉降剂,除去悬浮杂质,得到澄清钛液;该方法所用硫酸浓度大,生产过程存在安全隐患,沉淀剂用量过大,杂质反应生成复杂沉淀,难以有效分离回收利用,造成环境污染;申请号201510118254.8的专利提出钛精矿经研磨、煅烧、浸取、冷却除铁、钛液水解煅烧等流程制得金红石型占80-90%的钛白粉;其在焙烧过程中加入一定量的焦硫酸钾降低了煅烧温度,提高了二氧化钛的提取率,同时有效的利用煅烧过程产生的氨气及水解过程产生的废酸,实现循环使用;该方法流程长、工艺复杂,焙烧环节须消耗大量能量,设备要求较高,同时浸出杂质产物分离不完全;申请号200610007297.X的专利提到用钛铁矿亚熔盐法生产二氧化钛方法,该方法包括钛铁矿在亚熔盐KOH液相介质中进行反应,所得钛酸盐经水解、煅烧、除杂后获得纯二氧化钛,反应温度为240~350℃。该方法碱消耗量太大,反应温度较高,设备要求较高,由于碱度过高,大大增加了洗涤过程的耗水量,杂质分离困难,制成的钛白中钾含量偏高。 At present, the methods for preparing pigment-grade titanium white mainly include sulfuric acid method, chlorination method, hydrochloric acid method and mixing method (potassium chlorotitanate method); the sulfuric acid method for producing titanium white process is characterized by long process, intermittent operation, many processes, and processes. Complex, titanium white grade is lower; at the same time, the biggest problem of sulfuric acid method is the by-product of a large amount of ferrous sulfate and dilute sulfuric acid waste, each production of 1 ton of titanium dioxide, the discharge of ferrous sulfate 3 to 4 tons and dilute sulfuric acid 8 to 10 Tons, these two by-products are narrow in sales, high in recycling cost, and extremely serious in environmental pollution, which has become a bottleneck in the development of titanium dioxide industry. The process of producing titanium dioxide by chlorination process is characterized by short process, large production capacity, high automation level and three wastes. Less and higher product grades; however, the source of chlorination raw materials is difficult, and the cost of raw materials is high. Although the emissions of the three wastes are small, the materials and products in production are mostly substances with certain toxicity and corrosiveness, such as Cl 2 and TICl 4 . Other chlorides, the generated waste is more difficult to handle, the chlorination method is complicated, the production is difficult, the equipment material and automatic control level are very high, and the equipment investment cost is large, which makes it difficult to promote; The titanium white process reacts hydrochloric acid with ilmenite to separate insoluble residue, iron powder to reduce high-valent iron to low-cost iron, crystallizes ferrous chloride crystals, separates ferrous chloride crystals, and then contains titanium. The leachate is subjected to a first solvent extraction, the extract phase is a solution containing titanium and high iron, the raffinate phase is an aqueous solution containing ferrous iron, the return process is used to regenerate hydrochloric acid, and the process is returned to the leaching process; the titanium-containing extract phase is subjected to the second time. The extraction and extraction phases are aqueous solutions containing titanium, and the raffinate phase is a solution containing high iron, and is returned to the hydrochloric acid regeneration process; the titanium chloride solution after extraction and purification is hydrolyzed to obtain metatitanic acid, and the hydrochloric acid and water in the gas phase are returned to the hydrochloric acid regeneration system. The hydrolyzed metatitanic acid is calcined, wet-milled, inorganic coated, filtered, washed, dried, jet-pulverized and packaged, which is the finished titanium dioxide, which is lower in cost than the sulfuric acid method and the chlorination method; Industrial production has not yet been achieved. The potassium chlorotitanate method is a method in which a sulfuric acid method and a TiCl 4 gas phase oxidation method are combined; the principle of the method is to add potassium chloride after freezing to remove ferrous sulfate in a titanyl sulfate solution obtained by a sulfuric acid method, and After the potassium chloride reaches a saturated concentration, hydrogen chloride gas is introduced, and the titanium oxysulfate is converted into potassium chlorotitanate. After deep freezing, the potassium chlorotitanate crystal is precipitated, filtered, washed and completely dried to form TICl 4 and KCl. ;TICl 4 as a raw material for oxidized rutile titanium dioxide, KCl can be recycled and reused; the process is complicated and not industrialized; the patent No. 201610504443.3 proposes that ilmenite and 98% sulfuric acid solution are mixed in a certain ratio, and at a certain volume About 20% of the waste acid is injected into the reactor and stayed for 25-40 minutes; the material is discharged from both ends of the reactor, passed into the first-stage dissolution tank, and then overflowed into the secondary dissolution tank; then enters the reduction tank (stirring and Add iron powder), add anion and cationic sedimentation agent to remove suspended impurities, and obtain clear titanium liquid; the method uses large concentration of sulfuric acid, there is a safety hazard in the production process, and the amount of precipitant is too large. The impurities react to form complex precipitates, which are difficult to be effectively separated and recycled, resulting in environmental pollution. The patent No. 201510118254.8 proposes that the rutile type is obtained by grinding, calcining, leaching, cooling and removing iron, and hydrolyzing and calcining titanium liquid. -90% titanium dioxide; adding a certain amount of potassium pyrosulfate during the calcination process reduces the calcination temperature, increases the extraction rate of titanium dioxide, and effectively utilizes the ammonia gas generated by the calcination process and the waste acid produced by the hydrolysis process to achieve Recycling; the method is long in process and complicated in process, the roasting process has to consume a large amount of energy, the equipment requirements are high, and the leaching of impurity products is incompletely separated; the application No. 200610007297.X refers to the production of titanium dioxide by ilmenite sub-molten salt method. The method comprises the steps of: reacting ilmenite in a liquid phase medium of a sub-molten salt KOH, and obtaining the pure titanium dioxide by hydrolysis, calcination and impurity removal, and the reaction temperature is 240-350 °C. The alkali consumption of the method is too large, the reaction temperature is high, the equipment requirements are high, and the alkalinity is too high, the water consumption of the washing process is greatly increased, the impurity separation is difficult, and the potassium content of the prepared titanium white is relatively high.

发明内容Summary of the invention

根据对现有钛白生产工艺存在的上述问题,本发明提供一种富氧选择性浸出钛精矿制备高纯度TiO 2的方法,以工业钛精矿为原料,以氢氧化钠、盐酸为溶剂,利用机械活化、富氧、高压等强化浸出手段,对钛精矿进行高压富氧碱浸,高压盐酸酸浸,制备出高纯度的富钛料及初级钛白粉,经后续的提纯及晶型转化制备出高纯度的TiO 2According to the above problems existing in the existing titanium white production process, the present invention provides a method for preparing high-purity TiO 2 by oxygen-rich selective leaching of titanium concentrate, using industrial titanium concentrate as raw material and sodium hydroxide and hydrochloric acid as solvent. Using high-temperature oxygen-enriched alkali leaching and high-pressure hydrochloric acid acid leaching to prepare high-purity titanium-rich material and primary titanium dioxide by mechanical activation, oxygen enrichment, high pressure and other enhanced leaching methods, subsequent purification and crystal transformation High purity TiO 2 was prepared .

本发明的方法按以下步骤进行:The method of the invention proceeds as follows:

(1)将钛精矿破碎至粒度≤0.125mm,完成活化处理,获得钛精矿粉;将钛精矿粉置于高压釜中用氢氧化钠溶液进行碱浸,其中氢氧化钠溶液的质量浓度为20~40%,氢氧化钠溶液与钛精矿粉的比例按液固比为(5~15):1;先向高压釜内通入氧气,然后升温至180~300℃,在搅拌条件下保温1~3h,完成碱浸;(1) crushing the titanium concentrate to a particle size of ≤0.125mm, completing the activation treatment to obtain titanium concentrate powder; placing the titanium concentrate powder in an autoclave with alkali solution of sodium hydroxide solution, wherein the quality of the sodium hydroxide solution The concentration is 20-40%, the ratio of sodium hydroxide solution to titanium concentrate powder is (5-15):1; first, oxygen is introduced into the autoclave, then the temperature is raised to 180-300 ° C, stirring Under the conditions of 1 to 3 hours of heat preservation, alkali leaching;

(2)将碱浸后的物料过滤分离,获得碱分解产物和碱浸液;将碱分解产物水洗至滤液为中性,制成碱分解渣料;(2) filtering and separating the material after alkali leaching to obtain an alkali decomposition product and an alkali immersion liquid; washing the alkali decomposition product to a neutral state to prepare an alkali decomposition slag;

(3)将碱分解渣料置于高压釜通过盐酸进行酸浸水解,其中盐酸的质量浓度为14~20%,盐酸与碱分解渣料的比例按液固比为(4~10):1;酸浸水解过程中先添加晶种,便于碱分解渣料在盐酸水解过程中形成的钛氧化物形核长大,然后升温至100~180℃,在搅拌条件下保温1~3h,完成酸浸水解;(3) The alkali decomposition slag is placed in an autoclave and subjected to acid leaching hydrolysis by hydrochloric acid, wherein the mass concentration of hydrochloric acid is 14 to 20%, and the ratio of hydrochloric acid to alkali decomposition slag is liquid to solid ratio (4 to 10): 1 In the acid leaching hydrolysis process, the seed crystal is first added to facilitate the growth of the titanium oxide nucleation formed by the alkali decomposition slag during the hydrolysis of hydrochloric acid, and then the temperature is raised to 100-180 ° C, and the temperature is maintained for 1 to 3 hours under stirring to complete the acid. Immersion hydrolysis

(4)将酸浸水解后的物料过滤分离,获得酸浸渣和酸浸液;将酸浸渣水洗至滤液为中性,再烘干去除水分,最后在800~900℃煅烧30~60min,制成金红石型高纯度TiO 2,纯度≥98.5%。 (4) filtering and separating the material after acid leaching to obtain acid leaching slag and acid leaching solution; washing the acid leaching slag until the filtrate is neutral, drying and removing water, and finally calcining at 800-900 ° C for 30-60 min, Made of rutile high purity TiO 2 with a purity of ≥98.5%.

上述方法中,步骤(2)获得的碱浸液用CaO作为沉淀剂去除SiO 2,当SiO 2的重量百分比≤0.05%后,作为氢氧化钠溶液返回步骤(1)使用。 In the above method, the alkali immersion liquid obtained in the step (2) removes SiO 2 using CaO as a precipitating agent, and when the weight percentage of SiO 2 is ≤0.05%, it is returned to the step (1) as a sodium hydroxide solution.

上述方法中,获得的酸浸液加热蒸发后,将多余的氯化氢挥发出来经吸收制成的盐酸浓缩至质量浓度为14~20%,返回步骤(3)使用。In the above method, after the obtained acid immersion liquid is heated and evaporated, excess hydrogen chloride is volatilized, and the hydrochloric acid prepared by absorption is concentrated to a mass concentration of 14 to 20%, and is returned to the step (3).

上述的晶种为二氧化钛和/或偏钛酸,加入量为碱分解渣料总质量的0.2~0.5%。The above seed crystal is titanium dioxide and/or metatitanic acid in an amount of 0.2 to 0.5% by mass based on the total mass of the alkali decomposition slag.

上述的钛精矿按重量百分比含TiO 2 45~46%,SiO 2 3~4%,CaO 1~1.5%,MgO 3~3.5%,TFe 42~43%,MnO 0.6~0.9%,Al 2O 3 1~1.1%。 The above titanium concentrate contains 45 to 46% by weight of TiO 2 , 3 to 4% of SiO 2 , 1 to 1.5% of CaO, 3 to 3.5% of MgO, 42 to 43% of TFe, 0.6 to 0.9% of MnO, and Al 2 O. 3 1 to 1.1%.

上述的金红石型高纯度TiO 2用于制备高纯钛白粉。 The rutile-type high-purity TiO 2 described above is used for the preparation of high-purity titanium dioxide.

上述方法中,酸浸液加热蒸发后剩余的物料为金属氯化物酸浸液,对酸液中的杂质金属离子进行萃取制成单一的金属盐溶液;分别将单一的金属盐溶液置于有过滤液的电解槽中,调节温度及槽电压,并控制电流密度,使电解槽阴极区直接与Fe 3+、Mn 2+、Mg 2+、Ca 2+生成高纯氢氧化物沉淀;以Fe为例,由于Fe 3+离子浓度较高防止氢氧化铁团聚,在除铁之前加入少量铁红,同时对电解槽阴极区进行机械搅拌,阴极区电解液和氢氧化物定向流动通过过滤装置进行过滤,实现固液分离,滤液循环返回阴极区,制得超细高纯铁红;依据相同的原理,分别除去所含杂质金属离子,由于该浸出液所含杂质金属离子其活性位于H +之后,电解过程中浸出液中含有大量Cl -,所以电解槽两级之间会有氢气、氯气生成;收集阳极和阴极气体,获得副产品氢气和氯气。烘干过滤产物获得杂质氢氧物产品或煅烧后获得其氧化产品,纯度≥95%。 In the above method, the material remaining after the acid immersion liquid is heated and evaporated is a metal chloride acid immersion liquid, and the impurity metal ions in the acid liquid are extracted to form a single metal salt solution; respectively, the single metal salt solution is placed in a filtered state. In the liquid electrolysis cell, the temperature and the cell voltage are adjusted, and the current density is controlled, so that the cathode region of the cell directly forms high-purity hydroxide precipitates with Fe 3+ , Mn 2+ , Mg 2+ , and Ca 2+ ; Since the concentration of Fe 3+ ions is high to prevent agglomeration of iron hydroxide, a small amount of iron red is added before iron removal, and the cathode region of the electrolytic cell is mechanically stirred, and the directional flow of the electrolyte and hydroxide in the cathode region is filtered through a filtering device to realize Solid-liquid separation, the filtrate is recycled back to the cathode region to produce ultra-fine high-purity iron red; according to the same principle, the impurity metal ions are removed separately, since the impurity metal ions contained in the leachate are located after H + , and the leachate is in the electrolysis process. Containing a large amount of Cl - , there will be hydrogen and chlorine gas between the two stages of the electrolysis cell; the anode and cathode gases are collected to obtain by-product hydrogen and chlorine. The filtered product is dried to obtain an impurity oxyhydroxide product or calcined to obtain an oxidized product thereof, and the purity is ≥95%.

电转化直接分离氢氧化沉淀的方法涉及的主要反应如下:The main reactions involved in the direct separation of the hydroxide precipitation by electroporation are as follows:

阳极反应:2Cl --2e=Cl 2↑, Anodic reaction: 2Cl - -2e = Cl 2 ↑,

阴极反应:2H ++2e=H 2↑, Cathodic reaction: 2H + +2e = H 2 ↑,

总反应:MeCl 2+2H 2O=Me(OH) 2+H 2+Cl 2Total reaction: MeCl 2 +2H 2 O=Me(OH) 2 +H 2 +Cl 2 ,

煅烧反应:Me(OH)=MeO+H 2O↑。 Calcination reaction: Me(OH)=MeO+H 2 O↑.

本发明的原理及有益效果是:The principles and benefits of the present invention are:

(1)在浸出过程中通入氧气,会对钛精矿中低价的钛氧化物进行氧化,破坏稳定的黑钛石矿相,使该固溶体中弥散分布的杂质元素结合成可融于酸碱的化合物,在随后的洗涤过滤阶段分离除去;(1) Oxygen is introduced during the leaching process to oxidize the low-priced titanium oxide in the titanium concentrate, destroying the stable hematite ore phase, and combining the impurity elements dispersed in the solid solution to form an acid. a base compound which is removed and removed in a subsequent wash filtration stage;

(2)在浸出过程中保证体系的密闭性,随着氧气的通入或温度的持续升高,釜内产生较大的气压,很大程度的优化浸出过程的动条件,对钛精矿氧化、杂质析出,矿相的破坏都有促进作用,将其作为强化浸出的一种手段在与其他浸出工艺参数共同作用的过程中,可以适当降低温度,酸碱度,浸出时间等工艺条件,达到环保节能目的;(2) to ensure the tightness of the system during the leaching process, as the oxygen is introduced or the temperature continues to rise, a large gas pressure is generated in the kettle, and the dynamic conditions of the leaching process are largely optimized to oxidize the titanium concentrate. The precipitation of impurities and the destruction of the mineral phase have a promoting effect. As a means of strengthening leaching, in the process of cooperating with other leaching process parameters, the temperature, pH, leaching time and other process conditions can be appropriately reduced to achieve environmental protection and energy saving. purpose;

(3)对钛精矿先进行碱浸,会对渣粒表面有一定破坏作用,有利于杂质相的析出,增强后续酸浸的效果,同时采用酸碱复合高压浸出较单纯的酸浸,Si,Al等氧化物的杂质去除率会大大增加,对后续的生产工艺的除杂压力大大减小,易于制备出高性能材料,酸浸会把浸出液中的Fe 2+氧化,会提高后期电转化沉铁过程效率; (3) The alkali leaching of titanium concentrate firstly has a certain destructive effect on the surface of slag particles, which is beneficial to the precipitation of impurity phase and enhance the effect of subsequent acid leaching. At the same time, acid-base composite high pressure leaching is simpler than acid leaching, Si The impurity removal rate of oxides such as Al is greatly increased, the dedusting pressure of subsequent production processes is greatly reduced, and high-performance materials are easily prepared, and acid leaching will oxidize Fe 2+ in the leachate, which will improve electroforming in the later stage. Iron slag process efficiency;

(4)采用的碱为氢氧化钠,碱浸过程中产生的废碱液可添加少量CaO,即可将其中的Si杂质有效除去,经浓缩可以继续用于钛精矿碱浸;酸浸过程用盐酸,产生的废酸经加热,同时利用水雾化吸收加热挥发出的HCl气体,形成的盐酸溶液经浓缩返回到浸出工艺,实现资源的循环利用,几乎不产生工业废水、废渣实现绿色生产;(4) The alkali used is sodium hydroxide, and the waste lye produced in the alkali leaching process can be added with a small amount of CaO, so that the Si impurities can be effectively removed, and the concentrate can be used for alkali leaching of titanium concentrate; acid leaching process With hydrochloric acid, the waste acid produced is heated, and the HCl gas volatilized by heating is absorbed by water atomization, and the formed hydrochloric acid solution is concentrated and returned to the leaching process to realize recycling of resources, and almost no industrial waste water or waste residue is produced to realize green production. ;

(5)可以利用萃取原理将各杂质离子分离并进行电转化,制得的金属氧化物或氢氧化物纯度较高,经干燥、煅烧可制得超细的高纯氧化物,同时电解会产生有价值的副产品氢气、氯气,经除杂的酸性浸出液可循环回工艺流程中,实现绿色循环,节能减排。(5) The impurity ions can be separated and electrically converted by using the extraction principle, and the obtained metal oxide or hydroxide has high purity, and ultra-fine high-purity oxide can be obtained by drying and calcining, and electrolysis can be produced. The valuable by-product hydrogen and chlorine gas can be recycled back to the process through the impurity-free acidic leachate to achieve green recycling and energy saving.

具体实施方式Detailed ways

本发明实施例中用CaO作为沉淀剂去除SiO 2后,形成的硅酸钙用于制备水泥。 In the embodiment of the present invention, after the SiO 2 is removed by using CaO as a precipitating agent, the formed calcium silicate is used for preparing cement.

本发明实施例中采用的碱浸用高压釜为威海市正威机械设备有限公司的ZRYK 1L型不锈钢镀镍高压釜。The autoclave for caustic soak used in the embodiment of the present invention is a ZRYK 1L stainless steel nickel-plated autoclave of Weihai Zhengwei Machinery Equipment Co., Ltd.

本发明实施例中采用的酸浸用高压釜为烟台科立化工设备有限公司的KCFD1-10型锆质高压釜。The autoclave for acid leaching used in the examples of the present invention is a KCFD1-10 type zirconium autoclave of Yantai Keli Chemical Equipment Co., Ltd.

本发明实施例中钛精矿破碎设备为FRITSCH的pulverisette 5/4 classic line型行星式高能球磨机。The titanium concentrate crushing device in the embodiment of the present invention is a pulverisette 5/4 classic line planetary high energy ball mill of FRITSCH.

本发明实施例中的液固比是液体物料(氢氧化钠溶液或盐酸)体积与固体物料(钒钛磁铁矿粉或碱分解渣料)的重量比,单位为L/kg。The liquid-solid ratio in the embodiment of the present invention is the weight ratio of the volume of the liquid material (sodium hydroxide solution or hydrochloric acid) to the solid material (vanadium-titanium magnetite powder or alkali-decomposed slag), and the unit is L/kg.

本发明实施例中采用的二氧化钛为市购分析纯试剂,采用的偏钛酸为市购化学纯试剂。The titanium dioxide used in the examples of the present invention is a commercially available analytically pure reagent, and the metatitanic acid used is a commercially available chemically pure reagent.

本发明实施例中碱浸时的搅拌速度为300~600r/min。In the embodiment of the present invention, the stirring speed in the alkali immersion is 300 to 600 r/min.

本发明实施例中酸浸水解时的搅拌速度为200~500r/min。In the embodiment of the present invention, the stirring speed in the acid leaching hydrolysis is 200 to 500 r/min.

本发明实施例中采用的钛精矿按重量百分比含TiO 2 45.64%,SiO 2 3.65%,CaO 1.12%,MgO 3.22%,TFe 42.45%,MnO 0.855%,Al 2O 3 1.02%。 The titanium concentrate used in the examples of the present invention contains 45.64% by weight of TiO 2 , 3.65% of SiO 2 , 1.12% of CaO, 3.22% of MgO, 42.45% of TFe, 0.855% of MnO and 1.02% of Al 2 O 3 .

本发明实施例中酸浸液加热蒸发后剩余的物料为酸液,对酸液中的杂质金属离子进行萃取反萃,分别制得单一的金属盐溶液;分别将单一的金属盐溶液置于有过滤液(阳离子膜)的电解槽中,调节温度及槽电压(温度20℃,槽电压20V),并控制电流密度,使电解槽阴极区直接与Fe 3+、Mn 2+、Mg 2+、Ca 2+生成高纯氢氧化物沉淀;以Fe为例,由于Fe 3+离子浓度较高防止氢氧化铁团聚,在除铁之前加入少量铁红,同时对电解槽阴极区进行机械搅拌,阴极区电解液和氢氧化物定向流动通过过滤装置进行过滤,实现固液分离,滤液循环返回阴极区,制得超细高纯铁红;依据相同的原理,分别除去所含杂质金属离子,由于该浸出液所含杂质金属离子其活性位于H +之后,电解过程中浸出液中含有大量Cl -,所以电解槽两级之间会有氢气、氯气生成;收集阳极和阴极气体,获得副产品氢气和氯气。烘干过滤产物获得杂质氢氧物产品或煅烧后获得其氧化产品,纯度≥95%。 In the embodiment of the present invention, the material remaining after the acid immersion liquid is heated and evaporated is an acid liquid, and the impurity metal ions in the acid liquid are extracted and stripped to obtain a single metal salt solution; respectively, a single metal salt solution is placed therein. In the electrolytic cell of the filter solution (cationic membrane), the temperature and the cell voltage (temperature 20 ° C, cell voltage 20 V) are adjusted, and the current density is controlled so that the cathode region of the cell directly is combined with Fe 3+ , Mn 2+ , Mg 2+ , Ca 2+ generates high-purity hydroxide precipitation; in the case of Fe, the Fe 3+ ion concentration is high to prevent iron hydroxide agglomeration, a small amount of iron red is added before iron removal, and the cathode region of the electrolytic cell is mechanically stirred, and the cathode region is electrolyzed. The liquid and hydroxide directional flow is filtered through a filtering device to achieve solid-liquid separation, and the filtrate is recycled to the cathode region to obtain ultra-fine high-purity iron red; according to the same principle, the impurity metal ions are separately removed, and the impurities are contained in the leachate. after the metal ion is located in the activity + electrolysis the leachate contains a large amount of H Cl -, so there will be two hydrogen between the cell, chlorine gas generated; collecting anode and cathode gas, Hydrogen and chlorine by-products obtained. The filtered product is dried to obtain an impurity oxyhydroxide product or calcined to obtain an oxidized product thereof, and the purity is ≥95%.

下面结合实施例对本发明作进一步的详细说明。The present invention will be further described in detail below with reference to the embodiments.

实施例1Example 1

将钛精矿破碎至粒度≤0.125mm,完成活化处理,获得钛精矿粉;将钛精矿粉置于高压釜中用氢氧化钠溶液进行碱浸,其中氢氧化钠溶液的质量浓度为20%,氢氧化钠溶液与钒钛精矿粉的比例按液固比为15:1;先向高压釜内通入氧气,然后升温至180℃,在搅拌条件下保温3h,完成碱浸;将碱浸后的物料过滤分离,获得碱分解产物和碱浸液;将碱分解产物水洗至滤液为中性,制成碱分解渣料;碱浸液用CaO作为沉淀剂去除SiO 2,当液相中SiO 2的质量百分比≤0.05%后,作为氢氧化钠溶液循环使用; The titanium concentrate is crushed to a particle size of ≤0.125 mm, and the activation treatment is completed to obtain titanium concentrate powder; the titanium concentrate powder is placed in an autoclave and alkali leached with a sodium hydroxide solution, wherein the concentration of the sodium hydroxide solution is 20 %, the ratio of sodium hydroxide solution to vanadium-titanium concentrate powder is 15:1 according to the liquid-solid ratio; firstly, oxygen is introduced into the autoclave, then the temperature is raised to 180 ° C, and the mixture is kept under stirring for 3 hours to complete the alkali leaching; The alkali leached material is separated by filtration to obtain an alkali decomposition product and an alkali immersion liquid; the alkali decomposition product is washed with water until the filtrate is neutral to prepare an alkali decomposition slag; the alkali immersion liquid uses CaO as a precipitant to remove SiO 2 , and the liquid phase After the mass percentage of SiO 2 is ≤0.05%, it is recycled as a sodium hydroxide solution;

将碱分解渣料置于高压釜通过盐酸进行酸浸水解,其中盐酸的质量浓度为14%,盐酸与碱分解渣料的比例按液固比为4:1;酸浸水解过程中先添加晶种,便于碱分解渣料在盐酸水解过程中形成的钛氧化物形核长大,然后升温至100℃,在搅拌条件下保温3h,完成酸浸水解; 晶种为偏钛酸,加入量为碱分解渣料总质量的0.5%;The alkali decomposition slag is placed in an autoclave and subjected to acid leaching hydrolysis by hydrochloric acid, wherein the concentration of hydrochloric acid is 14%, the ratio of hydrochloric acid to alkali decomposition slag is 4:1, and the crystal is first added during acid hydrolysis. The titanium oxide nucleation formed during the hydrolysis of hydrochloric acid in the alkali decomposition slag is grown, and then the temperature is raised to 100 ° C, and the mixture is kept under stirring for 3 hours to complete the acid leaching hydrolysis; the seed crystal is metatitanic acid, and the amount is 0.5% of the total mass of the alkali decomposition slag;

将酸浸水解后的物料过滤分离,获得酸浸渣和酸浸液;将酸浸渣水洗至滤液为中性,再烘干去除水分,最后在900℃煅烧30min,制成金红石型高纯度TiO 2;酸浸液加热蒸发后,多余的氯化氢气体用水雾化吸收,制成的盐酸浓缩至质量浓度为14%,循环使用;金红石型高纯度TiO 2按质量百分比含TiO 2 98.58%,SiO 2 0.11%,CaO<0.05%,MgO<0.01%,Fe 2O 30.06%,Mn<0.05%,S 0.09%。 The acid leached residue is filtered and separated to obtain acid leaching slag and acid leaching solution; the acid leaching residue is washed with water until the filtrate is neutral, and then dried to remove water, and finally calcined at 900 ° C for 30 min to prepare rutile high purity TiO. 2 ; After the acid immersion liquid is heated and evaporated, the excess hydrogen chloride gas is atomized and absorbed by water, and the prepared hydrochloric acid is concentrated to a mass concentration of 14% and recycled; the rutile high-purity TiO 2 contains TiO 2 98.58% by mass percentage, SiO 2 0.11%, CaO<0.05%, MgO<0.01%, Fe 2 O 3 0.06%, Mn<0.05%, S 0.09%.

实施例2Example 2

方法同实施例1,不同点在于:The method is the same as that in Embodiment 1, except that:

(1)氢氧化钠溶液的重量浓度为30%,氢氧化钠溶液与钒钛磁铁矿粉的比例按液固比为10:1;碱浸温度220℃,时间2h;(1) The weight concentration of the sodium hydroxide solution is 30%, the ratio of the sodium hydroxide solution to the vanadium-titanium magnetite powder is 10:1 according to the liquid-solid ratio; the alkali immersion temperature is 220 ° C, and the time is 2 hours;

(2)盐酸的质量浓度为18%,盐酸与碱分解渣料的比例按液固比为8:1;晶种为二氧化钛,加入量为碱分解渣料总重量的0.3%;酸浸水解温度150℃,时间2h;(2) The concentration of hydrochloric acid is 18%, the ratio of hydrochloric acid to alkali decomposition slag is 8:1; the seed crystal is titanium dioxide, and the amount is 0.3% of the total weight of the alkali decomposition slag; acid hydrolysis temperature 150 ° C, time 2h;

(3)氯化氢气体用水雾化吸收制成的盐酸浓缩至质量浓度为18%;酸浸渣水洗烘干后在850℃煅烧40min;金红石型高纯度TiO 2按质量百分比含TiO 2 99.17%,SiO 2 0.08%,CaO<0.05%,MgO<0.01%,Fe 2O 3 0.02,Mn<0.05%,S<0.05%。 (3) Hydrogen chloride gas is concentrated by water atomization absorption to a concentration of 18%; acid leaching residue is washed and dried at 850 ° C for 40 minutes; rutile high purity TiO 2 contains TiO 2 99.17% by mass, SiO 2 0.08%, CaO<0.05%, MgO<0.01%, Fe 2 O 3 0.02, Mn<0.05%, S<0.05%.

实施例3Example 3

方法同实施例1,不同点在于:The method is the same as that in Embodiment 1, except that:

(1)氢氧化钠溶液的重量浓度为40%,氢氧化钠溶液与钒钛磁铁矿粉的比例按液固比为5:1;碱浸温度300℃,时间1h;(1) The weight concentration of the sodium hydroxide solution is 40%, the ratio of the sodium hydroxide solution to the vanadium-titanium magnetite powder is 5:1 according to the liquid-solid ratio; the alkali immersion temperature is 300 ° C, and the time is 1 h;

(2)盐酸的质量浓度为20%,盐酸与碱分解渣料的比例按液固比为10:1;晶种为二氧化钛和偏钛酸等质量混合物,加入量为碱分解渣料总重量的0.2%;酸浸水解温度180℃,时间1h;(2) The concentration of hydrochloric acid is 20%, the ratio of hydrochloric acid to alkali decomposition slag is 10:1; the seed crystal is a mass mixture of titanium dioxide and metatitanic acid, and the amount is the total weight of alkali decomposition slag. 0.2%; acid leaching hydrolysis temperature 180 ° C, time 1h;

(3)氯化氢气体用水雾化吸收制成的盐酸浓缩至质量浓度为20%;酸浸渣水洗烘干后在800℃煅烧60min;金红石型高纯度TiO 2按质量百分比含TiO 2 99.52,SiO 2 0.05%,CaO<0.01%,MgO<0.01%,Fe 2O 3 0.01%,Mn<0.05%,S<0.05%。 (3) Hydrogen chloride gas is concentrated by water atomization absorption to a concentration of 20%; acid leaching residue is washed with water and calcined at 800 ° C for 60 min; rutile high purity TiO 2 contains TiO 2 99.52 by mass percentage, SiO 2 0.05%, CaO<0.01%, MgO<0.01%, Fe 2 O 3 0.01%, Mn<0.05%, S<0.05%.

Claims (5)

一种富氧选择性浸出钛精矿制备高纯度TiO 2的方法,其特征在于按以下步骤进行: A method for preparing high-purity TiO 2 by oxygen-rich selective leaching of titanium concentrate, which is characterized by the following steps: (1)将钛精矿破碎至粒度≤0.125mm,完成活化处理,获得钛精矿粉;将钛精矿粉置于高压釜中用氢氧化钠溶液进行碱浸,其中氢氧化钠溶液的质量浓度为20~40%,氢氧化钠溶液与钛精矿粉的比例按液固比为(5~15):1;向高压釜内通入氧气,升温至180~300℃,在搅拌条件下保温1~3h,完成碱浸;(2)将碱浸后的物料过滤分离,获得碱分解产物和碱浸液;将碱分解产物水洗至滤液为中性,制成碱分解渣料;(1) crushing the titanium concentrate to a particle size of ≤0.125mm, completing the activation treatment to obtain titanium concentrate powder; placing the titanium concentrate powder in an autoclave with alkali solution of sodium hydroxide solution, wherein the quality of the sodium hydroxide solution The concentration is 20-40%, the ratio of sodium hydroxide solution to titanium concentrate powder is (5-15):1; oxygen is introduced into the autoclave, and the temperature is raised to 180-300 ° C under stirring conditions. Insulation for 1~3h, complete alkali leaching; (2) filtering and separating the alkali leached material to obtain alkali decomposition product and alkali immersion liquid; washing the alkali decomposition product to the filtrate to be neutral to prepare alkali decomposition slag; (3)将碱分解渣料置于高压釜通过盐酸进行酸浸水解,其中盐酸的质量浓度为14~20%,盐酸与碱分解渣料的比例按液固比为(4~10):1;酸浸水解过程中先添加晶种,便于碱分解渣料在盐酸水解过程中形成的钛氧化物形核长大,然后升温至100~180℃,在搅拌条件下保温1~3h,完成酸浸水解;(3) The alkali decomposition slag is placed in an autoclave and subjected to acid leaching hydrolysis by hydrochloric acid, wherein the mass concentration of hydrochloric acid is 14 to 20%, and the ratio of hydrochloric acid to alkali decomposition slag is liquid to solid ratio (4 to 10): 1 In the acid leaching hydrolysis process, the seed crystal is first added to facilitate the growth of the titanium oxide nucleation formed by the alkali decomposition slag during the hydrolysis of hydrochloric acid, and then the temperature is raised to 100-180 ° C, and the temperature is maintained for 1 to 3 hours under stirring to complete the acid. Immersion hydrolysis (4)将酸浸水解后的物料过滤分离,获得酸浸渣和酸浸液;将酸浸渣水洗至滤液为中性,再烘干去除水分,最后在800~900℃煅烧30~60min,制成金红石型高纯度TiO 2,纯度≥98.5%。 (4) filtering and separating the material after acid leaching to obtain acid leaching slag and acid leaching solution; washing the acid leaching slag until the filtrate is neutral, drying and removing water, and finally calcining at 800-900 ° C for 30-60 min, Made of rutile high purity TiO 2 with a purity of ≥98.5%. 根据权利要求1所述的一种富氧选择性浸出钛精矿制备高纯度TiO 2的方法,其特征在于步骤(2)获得的碱浸液用CaO作为沉淀剂去除SiO 2,当液相中SiO 2的质量百分比≤0.05%后,作为氢氧化钠溶液返回步骤(1)使用。 The method for preparing high-purity TiO 2 by oxygen-rich selective leaching of titanium concentrate according to claim 1, characterized in that the alkali immersion liquid obtained in the step (2) uses CaO as a precipitating agent to remove SiO 2 , in the liquid phase. After the mass percentage of SiO 2 is ≤0.05%, it is returned to the step (1) as a sodium hydroxide solution. 根据权利要求1所述的一种富氧选择性浸出钛精矿制备高纯度TiO 2的方法,其特征在于步骤(4)获得的酸浸液加热蒸发,将多余的氯化氢挥发出来经经吸收制成的盐酸浓缩至质量浓度为14~20%,返回步骤(3)使用。 The method for preparing high-purity TiO 2 by oxygen-rich selective leaching of titanium concentrate according to claim 1, characterized in that the acid immersion liquid obtained in the step (4) is heated and evaporated, and the excess hydrogen chloride is volatilized and absorbed. The formed hydrochloric acid is concentrated to a mass concentration of 14 to 20%, and is returned to the step (3). 根据权利要求1所述的一种富氧选择性浸出钛精矿制备高纯度TiO 2的方法,其特征在于晶种为二氧化钛和/或偏钛酸,加入量为碱分解渣料总质量的0.2~0.5%。 The method for preparing high-purity TiO 2 by oxygen-rich selective leaching of titanium concentrate according to claim 1, wherein the seed crystal is titanium dioxide and/or metatitanic acid, and the amount of the alkali-decomposed slag is 0.2. ~0.5%. 根据权利要求3所述的一种富氧选择性浸出钛精矿制备高纯度TiO 2的方法,其特征在于酸浸液蒸发完成后,残余氯化物溶液利用萃取方法将各杂质离子分离并进行电转化,制得的金属氧化物或氢氧化物纯度较高,经煅烧制得超细的高纯氧化物。 The method for preparing high-purity TiO 2 by oxygen-rich selective leaching of titanium concentrate according to claim 3, wherein after the evaporation of the acid immersion liquid is completed, the residual chloride solution is separated and electrically charged by the extraction method. The metal oxide or hydroxide obtained by the conversion has a high purity and is calcined to obtain an ultrafine high-purity oxide.
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