WO2019123723A1 - Bend-open package and manufacturing method therefor, face material for bend-open package, and bend-open structure - Google Patents
Bend-open package and manufacturing method therefor, face material for bend-open package, and bend-open structure Download PDFInfo
- Publication number
- WO2019123723A1 WO2019123723A1 PCT/JP2018/031842 JP2018031842W WO2019123723A1 WO 2019123723 A1 WO2019123723 A1 WO 2019123723A1 JP 2018031842 W JP2018031842 W JP 2018031842W WO 2019123723 A1 WO2019123723 A1 WO 2019123723A1
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- WIPO (PCT)
- Prior art keywords
- folded
- package
- covering
- opening
- cover
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D75/00—Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes or webs of flexible sheet material, e.g. in folded wrappers
- B65D75/28—Articles or materials wholly enclosed in composite wrappers, i.e. wrappers formed by associating or interconnecting two or more sheets or blanks
- B65D75/30—Articles or materials enclosed between two opposed sheets or blanks having their margins united, e.g. by pressure-sensitive adhesive, crimping, heat-sealing, or welding
- B65D75/32—Articles or materials enclosed between two opposed sheets or blanks having their margins united, e.g. by pressure-sensitive adhesive, crimping, heat-sealing, or welding one or both sheets or blanks being recessed to accommodate contents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D77/00—Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
- B65D77/22—Details
- B65D77/30—Opening or contents-removing devices added or incorporated during filling or closing of containers
- B65D77/40—Rigid cutting or tearing devices
Definitions
- the present invention relates to a folded and opened package for individually packaging a liquid, paste, powder or tablet type food, medicine, cosmetic or the like in small portions. More particularly, the present invention relates to a folded and unwrapped package which can be mass-produced without defects such as folding during transport and storage, and a method of manufacturing the same, a surface material of the folded and unwrapped package, and a folded and unwrapped structure.
- the surface material of such a folded and opened package basically has a structure described in Patent Document 1, that is, as shown in FIGS. 20 (a) to 20 (c), a hard sheet material (51) And a sealing material (52).
- the sheet material (51) is a rectangular thin plate and has a break opening portion (53) which partially forms an opening when it is folded in two at an intermediate position in the direction in which the long side extends.
- the break opening portion (53) has, for example, a shape such as a plurality of X shapes, a plurality of V shapes, or a large U shape.
- the sealing portion (52) is made of a metal foil such as aluminum, and when the sheet material (51) is folded in two, the opening portion is formed by the tearing open portion (53) and the sealing material (52) Can be opened to take out the contents contained in the package.
- the folded and opened package shown in FIG. 20 has a structure in which the upper surface of the sheet material (51) is only covered with the sealing material (52), so it is not intended for transportation or storage of the package.
- the sheet material (51) may be bent and the break opening portion (53) may be opened and the sealing material (52) may be opened.
- the sealing material (52) is required to be breakable, there are many factors that sacrifice printing processability, and it is difficult to print beautifully on the sealing material (52). is there.
- the folded and opened package described in Patent Document 2 shown in FIG. 21 is a sheet material (61) having a sheet-like hard material (61a) and seals (61b) on both sides, and a sealing material (62) Equipped with The sheet material (61) is formed with a break opening part (63) formed of a cut.
- the sealing material (62) covers only the break opening part (63) in the sheet material (61).
- the peripheral portion of the sealing material (62) is pressed into the sheet material (61) and heat-pressed.
- since the sealing material (62) is heat and pressure bonded to prevent peeling of the sealing material (62), it is difficult to mass-produce the package. There is.
- the processing cost which heat-presses a sealing material (62) becomes high, it is unsuitable for manufacture of the package which accommodates the cheap content.
- the sealing material (62) is heat-pressed, the deformation of the entire package can not be suppressed during transportation or the like, and the sealing material (62) may be damaged.
- the sealing material (62) is thickened, there is a problem that it becomes difficult to open the bag and the manufacturing cost becomes high.
- the folded and unfolded package described in Patent Document 3 shown in FIG. 22 comprises a sheet material (71) of a two-layer structure consisting of an inner support layer (71a) and an outer support layer (71b) and a gas barrier film. And an encapsulant (72).
- the sealing material (72) is sandwiched between the inner support layer (71a) and the outer support layer (71b) of the sheet material (71).
- the inner support layer (71a) is formed with an inner cut (73a)
- the outer support layer (71b) is formed with an outer cut (73b).
- the inner cut (73a) and the outer cut (73b) are formed at mutually opposing positions.
- a fracture opening (73) is formed by the inner cut (73a) and the outer cut (73b).
- the inner support layer (71a) and the outer support layer (71b) of the sheet material (71) respectively form the inner cut (73a) and the outer cut (73) constituting the fracture opening (73). Break at position 73b), with which the seal (72) is unsealed.
- the inner cut (73a) and the outer cut (73b) are formed at mutually opposing positions. Processing is very difficult, and it is even more difficult to speed up the processing. Therefore, there is a problem that it is difficult to mass-produce the package. And when manufacturing such a pair of incisions (73a) and (73b), manufacturing cost becomes high. In addition, there is also a problem that the shape of the opening when the break opening part (73) is opened is limited to a linear one.
- the present invention has been made to solve the problems of the prior art as described above, and the sheet is bent and the tear-opened portion is opened even when an unintended external force acts during transportation, storage, etc.
- An object of the present invention is to provide a fold-opened package which can be mass-produced without fear.
- the folded and unwrapped package described in Patent Document 1 to Patent Document 3 does not have a configuration for preventing scattering of the contents taken out from the storage section at the opening portion formed when bending is performed, When the container is broken and opened by bending and the content stored in the storage unit is taken out, the content may be scattered in an unintended direction.
- the present invention has been made to solve the problems of the prior art as described above, and in a folded and opened package which can be broken and opened by folding and the contents stored in the storage unit can be taken out,
- An object of the present invention is to provide a folded package and a folded structure which can prevent the contents from being scattered when the contents are taken out by folding.
- a folding and opening package in which a part of the package is broken open by folding the package enclosing the contents, and the contents can be taken out from the package. It is a folded and opened package having a covering material which is broken open when it is folded, and a backing material, and the peripheral edge of the covering material and the backing material are adhered, so that the content between the covering material and the backing material
- a sheet portion having a storage portion capable of storing an object, a sheet material having a foldable portion foldable in a two-folded state, and a sheet member having a break opening portion forming an opening when folded at the fold portion; Material is adhered to at least the break opening part and its periphery to seal the break opening part, and the sheet material is broken by the break opening part when it is bent at the bending part and is opened.
- cover material for covering the sealing material, wherein the cover material is a portion of the sealing material other than the covering portion for covering the rupture opening part.
- the cover is adhered so as to cover the bent part, and the cover part avoids or adheres to at least one of the cover material and the sheet material above and / or below the cover part of the sealant. It is characterized in that an adhesion avoiding portion which reduces the area is formed.
- the adhesion avoiding portion is constituted by a space portion formed above and / or below the covering portion.
- the cover material has a through hole at a position corresponding to the covering portion of the sealing material, and the space portion is formed by the internal space of the through hole. It is configured.
- the cover material has a closing portion covering the covering portion of the sealing material, and the closing portion is recessed in a direction away from the covering portion.
- a recess is formed, the space is constituted by the recess, and the closed portion has a fragile portion which is more likely to be broken than other portions of the cover material other than the closed portion.
- the fragile portion is constituted by a cut formed in the thickness direction of the closed portion in the closed portion.
- the closed portion has a main body portion, and a flange portion formed on the periphery of the main body portion and thinner than the thickness of the main body portion, the collar portion Is connected to a portion of the cover material other than the closed portion, and the fragile portion is constituted by the flange portion.
- the cover material has a closing part covering the covering part of the sealing material, and the upper surface of the covering part of the sealing material and / or the cover A protrusion is provided on the lower surface of the closed portion of the material, and the protrusion intervenes between the upper surface of the covered portion and the lower surface of the closed portion, thereby reducing the adhesion area between the cover material and the covered portion.
- the space portion is formed.
- a protrusion is provided on the lower surface of the covering portion of the sealing material and / or the upper surface of the sheet material, and the protrusion is the lower surface of the covering portion and the sheet material
- the space portion is formed to reduce the adhesion area between the sheet material and the covering portion by interposing the upper surface of the space portion between the sheet material and the covering portion.
- the adhesion avoiding portion is constituted by a release agent layer formed above and / or below the covering portion.
- the thickness of the cover material is three times or less the thickness of the sheet material.
- the thickness of the cover material is 0.1 to 30 times the thickness of the sealing material.
- the cover material is made of a material in which the color material is more easily fixed than the sealing material.
- the sealing material is made of metal foil, and the material to which the coloring material is more easily fixed than the metal foil is paper, nonwoven fabric, resin sheet, wood sheet, plastic It consists of at least 1 sort (s) selected from the group which consists of single-piece
- PLA polylactic acid resin
- a color material layer is formed on the surface of the cover material facing the sealing material.
- the adhesion avoiding portion is formed in the color material layer.
- part of the package can be broken open by folding the package enclosing the contents, and the content can be taken out from the package It has a base material that breaks down and opens when folded, and a backing material, and the peripheral edge of the backing material is bonded to the backing material, so that the contents can be inserted between the facing material and the backing material
- a manufacturing method of a folded and opened package in which an accommodating portion capable of being accommodated is formed A sheet material processing step of forming a fractured part that can be folded in a half-folded manner into a sheet material that constitutes the surface material, and a break opening part that forms an opening when it is folded at the bend part;
- part of the package can be broken open by folding the package enclosing the contents, and the content can be taken out from the package It has a base material that breaks down and opens when folded, and a backing material, and the peripheral edge of the backing material is bonded to the backing material, so that the contents can be inserted between the facing material and the backing material
- a manufacturing method of a folded and opened package in which an accommodating portion capable of being accommodated is formed A sheet material processing step of forming a fractured part that can be folded in a half-folded manner into a sheet material that constitutes the surface material, and a break opening part that forms an opening when it is folded at the bend part;
- a part of the package can be broken open by folding the package enclosing the contents, and the contents can be taken out from the package It has a base material that breaks down and opens when folded, and a backing material, and the peripheral edge of the backing material is bonded to the backing material, so that the contents can be inserted between the facing material and the backing material
- It is a surface material of the bending opening package body in which the accommodating part which can be accommodated was formed,
- the surface material is A sheet material having a foldable portion that can be folded in a half-folded state and a break opening portion that forms an opening when folded at the fold portion; The sheet material is adhered to at least the break opening part and the periphery thereof to seal the break opening part, and when the sheet material is bent at the bending part, the sheet is broken by the break opening part to be opened.
- An encapsulant having a breaking strength capable of And a cover material covering the sealing material The cover material is bonded so as to cover the bent portion at a portion other than the covering portion covering the fracture opening portion in the sealing material.
- an adhesion avoiding portion is formed in which the covering portion avoids adhesion or reduces the adhesion area with at least one of the cover material and the sheet material.
- a folding and opening structure is a package in which a part of the package is broken open by folding a package enclosing the contents, and the contents can be taken out from the package.
- Bending and opening structure The folded and opened structure is A sheet material having a foldable portion that can be folded in a half-folded state and a break opening portion that forms an opening when folded at the fold portion; The sheet material is adhered to at least the break opening part and the periphery thereof to seal the break opening part, and when the sheet material is bent at the bending part, the sheet is broken by the break opening part to be opened.
- An encapsulant having a breaking strength capable of And a cover material covering the sealing material The cover material is bonded so as to cover the bent portion at a portion other than the covering portion covering the fracture opening portion in the sealing material.
- an adhesion avoiding portion is formed in which the covering portion avoids adhesion or reduces the adhesion area with at least one of the cover material and the sheet material.
- the invention according to claim 20 is a folded and opened package having a configuration in which a part of the package is broken open by folding the package enclosing the contents, and the contents can be taken out from the package.
- the upper material and the lower material which are broken and opened when folded, and the peripheral edge of the upper material and the lower material are adhered to each other, thereby accommodating the contents between the upper material and the lower material.
- Possible housings are formed,
- the upper material includes a sheet material having a foldable portion that can be folded in a half-folded state, and a break opening portion that forms an opening when folded at the fold portion.
- An anti-scattering material for preventing the contents from being scattered at the time of breaking and opening is provided above the breaking and opening portion,
- the anti-scattering material intersects the break opening portion, and includes one or more first comb blades extending from one side to the other, and one or more second comb blades extending from the other side to the one side Equipped with
- the present invention relates to a folded and unwrapped package characterized in that the one or more first comb blades and the one or more second comb blades are alternately provided in a direction intersecting with the break opening section.
- the invention according to claim 21 is adhered to the fracture opening part and its periphery to seal the fracture opening part, and when the sheet material is bent at the bending part, the sheet material is fractured by the fracture opening part.
- 21. The folded and unwrapped package according to claim 20, further comprising a sealant having a breaking strength that can be opened.
- the invention according to claim 22 relates to the folded and unfolded package according to claim 20 or 21, characterized in that the lengths of the first comb blade and the second comb blade are 0.5 mm to 20 mm. .
- the invention according to claim 23 is characterized in that the widths of the first comb blade and the second comb blade are 0.3 mm to 3 mm, and the bending according to any one of claims 20 to 21. It relates to an open package.
- the invention according to claim 24 is a bending and opening structure of a package in which a part of the package is broken open by folding the package enclosing the contents, and the contents can be taken out from the package.
- the folding and unsealing structure includes a sheet material having a foldable portion that can be folded in a half-folded state, and a break opening portion that forms an opening when folded at the fold portion.
- An anti-scattering material for preventing the contents from being scattered at the time of breaking and opening is provided above the breaking and opening portion,
- the anti-scattering material intersects the break opening portion, and includes one or more first comb blades extending from one side to the other, and one or more second comb blades extending from the other side to the one side Equipped with
- the present invention relates to a bending and unsealing structure characterized in that the one or more first comb blades and the one or more second comb blades are alternately provided in a direction intersecting with the break opening part.
- the invention according to a twenty-fifth aspect of the present invention is such that it is adhered to the break opening part and its periphery to seal the break opening part, and the sheet material is broken by the break opening part when it is bent at the bending part.
- the invention according to claim 26 relates to the folded and unfolded structure according to claim 24 or 25, characterized in that the lengths of the first comb blade and the second comb blade are 0.5 mm to 20 mm.
- the invention according to claim 27 is characterized in that a width of the first comb blade and the second comb blade is 0.3 mm to 3 mm, and the bending according to any one of claims 24 to 26. It relates to the opening structure.
- the folded package is provided with a cover material for covering the sealing material in order to reinforce the sheet material.
- the cover material is adhered so as to cover the bent portion at a portion other than the covering portion covering the fracture opening portion in the sealing material.
- an adhesion avoidance portion is formed above and / or below the covering portion of the sealing material, for preventing the adhesion of the covering portion to at least one of the cover material and the sheet material or reducing the adhesion area. Since the folded portion of the sheet material is reinforced by such a cover material, even when an unintended external force is applied to the package during transportation and storage of the folded and opened package, the tensile resistance and bending of the cover material are obtained.
- the resistance reduces the force acting on the sheet material. As a result, it is possible to reliably prevent the problem that the sheet material is bent to open the broken opening portion and the sealing portion is opened.
- the covering portion and the cover material and / or the sheet material avoid adhesion or reduce the adhesion area by the adhesion avoidance portion. Therefore, compared with the case where the sheet material, the covering portion of the sealing material, and the three layers of the cover material are adhered to each other, the resistance at the time of breaking and opening the sealing material of the sheet material is small. . As a result, when the sheet material is folded, the break opening part can break and open the covering portion of the sealing material easily and reliably even if the cover material is present.
- the adhesion avoidance portion is constituted by the space portion formed above and / or below the covering portion.
- this space it is possible to avoid adhesion or to reduce the adhesion area between the covering part and the covering material and / or the sheet material. Therefore, in order to avoid adhesion or to reduce the adhesion area, the application of a release agent or the like is unnecessary, and the structure of the package can be simplified and the manufacturing cost can be reduced.
- a space portion which avoids adhesion between the cover material and the covering portion of the sealing material or reduces the adhesion area only by forming the through hole in the cover material. It can be easily formed. Therefore, when the cover material is continuously manufactured in large quantities from a thin sheet material, it is possible to secure the space only by continuously opening the through holes in the cover material. As a result, it is possible to continuously produce a large number of fold-opened packages having a structure having a space that avoids adhesion between the cover material and the covering portion.
- the cover is formed only by forming the recess in the cover material by recessing the closed portion covering the coated portion of the sealing material in the direction away from the covered portion. It is possible to easily form a space that avoids the adhesion between the material and the covering portion of the sealing material or reduces the adhesion area. Therefore, when manufacturing a cover material continuously and in large quantities from a thin sheet material, it is possible to secure a space only by forming a recess in the cover material by embossing or the like. As a result, it is possible to continuously produce a large number of fold-opened packages having a structure having a space that avoids adhesion between the cover material and the covering portion.
- the closed portion has a fragile portion that is more easily broken than the other portions of the cover material, it is possible to locally break and open the fragile portion of the closed portion when the cover material is folded. Therefore, it is possible to avoid that the content which flowed out to the accommodating part outside from the opening formed in the fracture opening part of a sheet member contacts the closure part of a cover material.
- the fragile portion can be easily formed in the closed portion by forming the cut in the closed portion of the cover material.
- the closed part is separated from the sheet material, even when the cut of the closed part and the broken open part of the sheet material are misaligned, when the folded package is folded, the cut of the closed part is It is possible to open well without being affected by the opening operation of the tear open portion of the sheet material.
- the closed portion of the cover material has a rim portion thinner than the main body portion at the periphery of the main body portion, and the fragile portion is constituted by the collar portion There is. Therefore, when the cover material is bent, it is possible that the flange portion which is the fragile portion is broken locally and opened.
- a protrusion is provided on the upper surface of the covering portion of the sealing material and / or the lower surface of the closing portion of the covering material, and the protrusions are the upper surface of the covering portion and the closing portion.
- projections are provided on the lower surface of the covering portion of the sealing material and / or the upper surface of the sheet material, and the projections are the lower surface of the covering portion and the upper surface of the sheet material
- a space is formed to reduce the adhesion area between the sheet material and the covering portion. Therefore, it is not necessary to form a release agent layer between the sheet material and the covering portion of the sealing material. As a result, it is possible to continuously produce a large number of folded and unfolded packages in which the adhesion area between the sheet material and the covering portion of the sealing material is reduced.
- the adhesion avoiding portion is constituted by the release agent layer formed above and / or below the covering portion. Therefore, compared with the case where the space portion is formed as the adhesion avoidance portion, it is possible to configure the adhesion avoidance portion thinner than the space portion by the release agent layer. As a result, it is possible to easily achieve thinning of the folded and opened package and flattening of the surface.
- the thickness of the cover material is not more than 3 times the thickness of the sheet material, the operation of bending and breaking the sheet material by hand is hindered. The fear is reduced.
- the thickness of the cover material exceeds three times the thickness of the sheet material, it is necessary to assist the bending ease, so it is necessary to provide perforations and creased lines, but the thickness of the cover material If the thickness of the sheet material is three times or less, it is not necessary to provide perforations or creases.
- perforations or bent ruled lines may be provided.
- the cover material is adhered to the sealing material if the thickness of the cover material is 0.1 to 30 times the thickness of the sealing material. There is a low risk of tearing or wrinkles, and the risk of interfering with the operation of bending the cover material and breaking the sealing material is low.
- the cover material is manufactured of a material to which a coloring material such as pigment, dye or ink can be fixed more easily than the encapsulating material, the conventional folded and unwrapped packaging As compared with the structure in which the sealing material constitutes the surface of the surface material like a body, printing on the surface material can be easily performed, and the productivity of the package is improved.
- the sealing material is made of metal foil
- the material on which the coloring material is more easily fixed than the metal foil is paper, nonwoven fabric, resin sheet, Since it is made of at least one selected from the group consisting of a single sheet or a composite material such as a wood sheet, plastic film, wood, polylactic acid resin (PLA), etc., it is easy to obtain and easier to fix the color material than metal foil Continuous processing of the cover material is easy.
- the color material layer is formed on the surface of the cover material facing the sealing material, that is, the surface of the cover material not exposed to the outside. There is no risk of the colorant layer coming in contact with external foreign matter and coming off or falling off. As a result, the decoration or display by the color material layer in the cover material does not peel off or deteriorate.
- the adhesion avoiding portion is formed in the color material layer, the adhesion avoiding portion is formed on the surface of the cover material facing the sealing material together with the color material layer. It is possible to form collectively. As a result, it is possible to reduce the number of working processes and to eliminate the need for processing for providing an adhesion avoiding portion to the cover material.
- a through hole or a concave portion recessed upward is formed in advance in the cover material, and then, in the cover material bonding step, the through hole or concave portion formed in the cover material is It adhere
- the cover material adheres to the upper surface of the sealing material easily and reliably while avoiding the covering portion of the sealing material which covers the fracture opening part.
- the sheet material, the sealing material, and the cover material can be continuously bonded to each other by using a pressure roller or the like, and the cover material is bonded on the upper surface of the sealing material while avoiding the fracture opening portion. It is possible to continuously produce a folded and opened package having a structure.
- the cover material processing step when producing a folded package having a structure in which the cover material is adhered on the upper surface of the sealing material while avoiding the fractured part, a cut is formed in advance in the cover material, and then, in the cover material bonding step, sealing is performed while aligning the cut formed in the cover material with the position of the covering portion covering the fracture opening portion in the sealing material. It adheres so that a bending part may be covered on the upper surface of parts other than the covering part in a stopper material. Thereby, it is possible to make the cover material adhere to the upper surface of the sealing material easily and reliably while avoiding the covering portion of the sealing material which covers the fracture opening part.
- a cover material of a folded and opened package and a folded and opened structure according to the nineteenth aspect, provided with a cover material for covering the sealing material in order to reinforce the sheet material.
- the cover material is adhered so as to cover the bent portion at a portion other than the covering portion covering the fracture opening portion in the sealing material.
- an adhesion avoidance portion is formed above and / or below the covering portion of the sealing material, for preventing the adhesion of the covering portion to at least one of the cover material and the sheet material or reducing the adhesion area.
- the folded portion of the sheet material is reinforced by such a cover material, even when an unintended external force is applied to the package during transportation and storage of the folded and opened package, the tensile resistance and bending of the cover material are obtained.
- the resistance reduces the force acting on the sheet material. As a result, it is possible to reliably prevent the problem that the sheet material is bent to open the broken opening portion and the sealing portion is opened.
- the covering portion and the cover material and / or the sheet material avoid adhesion or reduce the adhesion area by the adhesion avoidance portion. Therefore, compared with the case where the sheet material, the covering portion of the sealing material, and the three layers of the cover material are adhered to each other, the resistance at the time of breaking and opening the sealing material of the sheet material is small. . As a result, when the sheet material is folded, the break opening part can break and open the covering portion of the sealing material easily and reliably even if the cover material is present. Furthermore, in these configurations, since it is not necessary to increase the bending rigidity of the sheet material and the sealing material, it is possible to use a thin sheet as in the prior art, and thin sheet resin and metal foil can be used. It is possible to continuously and mass-produce the sheet material of the folded and opened package using the sheet material and the sealing material made of, for example.
- the scattering prevention material for preventing scattering of the contents at the time of breaking and opening is provided above the breaking and opening portion, and the scattering prevention material is the breaking and opening portion and One or more first combs, one or more first combs extending from one side to the other, and one or more second combs extending from the other side to one, which intersect The blade and the one or more second comb blades are alternately provided in the direction intersecting with the tear-opened portion, so that the contents are folded (for example, liquid, paste, powder, granules, or tablets) When the type of food, medicine, cosmetics, etc.
- the fractured unsealing part is adhered to the fractured unsealing part and the periphery thereof to seal the fractured unsealing part, and when the sheet material is bent at the bending part, the sheet material is fractured by the fracture unsealing part Since the sealing material having breaking strength that can be opened is further provided, the sheet material is bent even when an unintended external force is applied during transportation, storage, etc., and the break opening portion is unintentionally opened and the content is There is no risk of leakage.
- the lengths of the first comb blade and the second comb blade are 0.5 mm to 20 mm according to the folded and unwrapped package body according to claim 22, when the contents are taken out after being bent, the storage portion Since the content pushed out is pushed out along the first and second comb blades having a length of 0.5 mm to 20 mm, there is no risk of the pushed out contents being scattered in an unintended direction, The effects of claim 20 can be more easily achieved.
- the width of the first comb blade and the second comb blade is 0.3 mm to 3 mm, so when the contents are taken out by bending, the outside of the storage portion from the opening is obtained. Content pushed out into the first and second comb blades with a width of 0.3 mm to 3 mm, so there is no risk of the pushed out contents being scattered in an unintended direction, which is easier The effects of claim 20 can be achieved.
- a part of the package is broken open by folding the package enclosing the contents, and the package is unfolded so that the contents can be taken out from the package
- the structure is a sheet material having a foldable portion which can be folded in a half-folded state and a break-opened portion which forms an opening when folded at the fold portion, the content at the time of break-opened
- An anti-scattering material for preventing scattering of objects is provided above the break opening part, and the anti-scattering material intersects the break opening part, and one or more first extending from the one side to the other side
- One comb blade and one or more second comb blades extending from the other side to one side, wherein the one or more first comb blades and the one or more second comb blades are for the fracture opening In the crossing direction Because they are provided mutually, when taking out the contents (for example, liquid, paste, powder, granules, or tablet type
- the breaking and opening portion is sealed by being adhered to the breaking and opening portion and its peripheral portion.
- the sheet material is bent even when an unintended external force is applied during transportation or storage, etc. to further include a sealing material having a breaking strength that can be There is no risk of leakage.
- the folding and unsealing structure relating to the twenty-sixth aspect since the lengths of the first comb blade and the second comb blade are 0.5 mm to 20 mm, when the contents are taken out by bending, the outside of the storage portion from the opening Content pushed out to the outside along the first and second comb blades with a length of 0.5 mm to 20 mm, so there is no risk that the pushed out contents will be scattered in an unintended direction, The effects of claim 20 can be easily achieved.
- the width of the first comb blade and the second comb blade is 0.3 mm to 3 mm, when the contents are taken out by bending, the contents are taken out of the opening from the opening. Since the content to be extruded is pushed out along the first and second comb blades having a width of 0.3 mm to 3 mm, there is no risk of the extruded content being scattered in an unintended direction, it is easier to carry out.
- the effects of claim 20 can be achieved.
- FIG. 1 It is sectional drawing which shows the structure of the bending opening package body which concerns on embodiment of this invention. It is a figure which shows the surface material of FIG. 1, Comprising: (a) is a top view, (b) is an A-A 'sectional view, (c) is a B-B' sectional view. It is perspective explanatory drawing which shows the state which bend
- FIG. 1 It is a figure which shows a fracture opening part and a penetration hole, and (a) is an explanatory view showing a size relation of a fracture opening part of a sheet material of Drawing 1, and a penetration hole of a cover material, (b) is a modification of the present invention.
- (A)-(e) is a figure which shows the surface material of various shapes as a modification of this invention.
- A)-(c) is a figure which shows the various packaging forms of the bending package which can apply this invention.
- (A)-(d) are figures which show the various forms of the cover material which has the space part which comprises the adhesion
- (A)-(c) is a figure showing various forms of an adhesion avoidance part as other modifications of the present invention. It is a figure which shows the structure of the manufacturing apparatus for enforcing the manufacturing method of the bending opening package body based on embodiment of this invention. BRIEF DESCRIPTION OF THE DRAWINGS It is a figure which shows the structure of the bending-opened package body which concerns on embodiment of this invention, Comprising: (a) is a top view, (b) is sectional drawing.
- FIG. It is a figure which shows the state which bend
- FIG. It is a figure which shows the structure of the bending-opened package body which concerns on other embodiment of this invention, Comprising: (a) is a top view, (b) is sectional drawing.
- FIG. It is a figure which shows the state which bend
- a sealing material covers only the part of the tear-opened part of a sheet material, and is sectional drawing which shows the structure heat-pressed.
- the sealing material is sandwiched between the inner support layer and the outer support layer constituting the sheet material, and the inner support layer and the outer support layer are provided with a pair of slits facing each other.
- FIG. 6 is a cross-sectional view showing a structure in which
- the folded and opened package (1) shown in FIGS. 1 to 4 part of the package is broken open by folding the package enclosing the contents (P), and the contents (P) are packaged It has the composition which can be taken out from (1). Specifically, it is configured as follows.
- the folded and unwrapped package (1) is provided with a front material (2) which is broken open when it is folded and a backing (3) which is a container material. Bonding is performed by hot melt or the like at the seal portions (30) at the four peripheral edges of the surface material (2) and the backing material (3).
- the accommodating part (4) which can accommodate the content (P) between the front material (2) and the backing material (3) is formed.
- the surface material (2) a part of the package (1) is broken open by bending the package (1) enclosing the content (P), and the content (P) is packaged (1) And has a folded and opened structure of the package (1) which can be taken out of the container.
- the front material (2) having such a folded and opened structure includes a sheet material (5), a sealing material (6), a cover material (7), and a welding material (8). .
- the sheet material (5) has a bent portion (9) which can be folded in a half-folded state, and a break opening portion (10) which forms an opening when bent at the bent portion (9).
- the material and dimensions of the sheet material (5) are the size of the package (1), the bending and opening angle, the shape and size of the through hole (13) (space portion (12)) described later of the cover material (7) It is determined by the condition of etc.
- a material of the sheet material (5) a film-like or thin plate-like member made of a single substance of a resin material such as amorphous polyethylene terephthalate (APET), polypropylene (PP), styrene or the like or a composite material is used.
- the bent portion (9) is provided to the sheet material (5) for assisting the bendability.
- the depth, width, length, remaining thickness dimension, and shape of the bent portion (9) are arbitrarily determined by the structure of the entire package (1).
- the bent portion (9) shown in FIGS. 2 to 3 is constituted by a bent ruled line.
- the folding ruled line is foldable by continuously or intermittently recessing a portion to be folded in the sheet material (5) in a V shape or a semicircular shape.
- a bending part (9) as shown by (d) and (e) of FIG. 6 is narrow, a bending ruled line is not required.
- the break opening portion (10) is configured to form an opening when the sheet material (5) is bent at the bending portion (9).
- the fracture opening part (10) shown by FIG. 2 is formed in the middle of the linear bending part (9) in a sheet material (5).
- the tear-off opening (10) is a groove formed through the sheet material (5), and is formed by punching or laser processing using a Thomson type. The groove may be opened when the sheet material (5) is bent, and therefore the groove may not completely penetrate the sheet material (5), and may be half cut.
- the break opening part (10) shown by FIG. 2 and FIG. 5 (a) is comprised by the groove
- this invention is a shape which can form an opening, and the break opening part (10)
- the corrugated break-opened portion (10) shown in FIG. 5 (c) is not bonded to the cover material (7) and is exposed to the outside through the large rectangular through hole (13).
- the stopper (14) stops (temporarily holds) the tear-opened part (10) from opening with a force sufficient to break the tear-opened part (10) and open the bag (1) when it is bent. ) Is possible.
- the stopper (14) is formed, for example, by a process of partially closing the gap of the tear-off opening (10), such as heat sealing or a press.
- the sealing material (6) is bonded to at least the break opening part (10) and its periphery in the sheet material (5) to seal the break opening part (10).
- the sealing material (6) of the present embodiment is bonded to the entire surface of the sheet material (5), it may be bonded to at least the break-opened portion (10) and the periphery thereof.
- the sealing material (6) may be bonded to the covering portion (11) covering at least the tear-off opening (10) and the periphery thereof.
- the sealing material (6) has a breaking strength that can be broken and opened by the break opening portion (10) when the sheet material (5) is bent at the bending portion (9).
- the sealing material (6) is a film-like material satisfying the conditions such as gas barrier properties and moisture resistance by the content (P), and is a physical property that breaks when the package (1) is bent.
- the sealing material (6) is, for example, a simple substance or a composite material such as a metal foil such as aluminum or a thin resin film.
- the thickness of the sealing material (6) is determined by conditions such as the content (P), the size of the package (1), and the physical properties and volume of the content (P).
- printing processing, embossing, etc. may be given to the surface of a sealing material (6).
- the cover material (7) covers the sealing material (6) and adheres so as to cover the bent portion (9) in the sealing material (6) other than the covering portion (11) covering the fracture opening portion (10) It is done.
- the cover material (7) does not have to have a width (the same area as the sheet material (5)) covering the entire surface material (2) of the package (1), and the bent part (9) and the break opening part (10) It is sufficient to cover the periphery of the cover and to cover at least a part of the bent portion (9).
- the covering part (11) comprises the cover material (7) and the sheet material (5)
- a space (12) is formed as an adhesion avoidance portion which avoids adhesion to at least one of the above (in the example of FIGS. 1 to 4 and the cover material (7)) or reduces the adhesion area.
- the through hole (13) is provided at a position corresponding to the covering portion (11) of the sealing material (6) in the cover material (7).
- the internal space of the through hole (13) constitutes a space (12) for avoiding the adhesion between the cover material (7) and the covering portion (11) or reducing the adhesion area.
- the adhesion avoidance portion is constituted by the space (12) formed above and / or below (in the example of FIGS. 1 to 4) the covering portion (11).
- the described example (FIG. 9B) will be described later.
- the through hole (13) shown in FIGS. 1 and 2 is arranged at a position covering the linear break opening portion (10) and the periphery thereof at an intermediate position of the linear bending portion (9), and has an elongated rectangular shape It is slit-like.
- the rupture opening part (10) and the through hole (13) in the direction orthogonal to the extending direction of the fracture opening part (10) that is, the width direction of the through hole (13)
- the distance H to the inner circumferential edge is preferably about 0.1 to 10 mm.
- the content (P) is discharged even if the distance between the inner peripheral edge of the cover material (7) and the break opening part (10) is zero.
- the distance H is larger than 10 mm, the ability to protect the fractured portion (10) due to the space (12) is significantly inferior. In consideration of these conditions, the distance H is desirably about 0 to 10 mm.
- the distance H 'between the fracture opening part (10) and the inner peripheral edge of the through hole (13) in the direction in which the fracture opening part (10) extends depends on the size of the package (1). Since (10) is an extension of the extending direction, there is no particular problem for the outflow of the contents (P) even if the interval H ′ is 0. However, if the distance H 'is 5 mm or more, the reinforcing effect of the bent portion (9) formed by the bent ruled line is inferior. Therefore, the interval H 'is desirably about 0 to 5 mm.
- the shape of the through hole (13) may be set to a shape or size corresponding to the shape of the rupture opening part (10), for example, the H-shaped rupture opening part (10) shown in FIG. 5 (b)
- the H-shaped through hole (13) may be formed correspondingly to
- a rectangular through hole (13) having a size into which the whole of the corrugated tear-opened portion (10) shown in FIG. 5 (c) can be formed.
- the shape and size of the through hole (13) are set in consideration of the outflow amount of the content (P), the viscosity, the application, the thickness of the cover material (7), the hardness of the material, etc. Ru.
- a cover material (7) may print-process characters, a pattern, a design etc. required for protection of a sealing material (6), and beauty of a package body (1).
- the cover material (7) is made of various materials such as paper, non-woven fabric, resin sheet, wood sheet, plastic film, metal foil, wood, single substance such as polylactic acid resin (PLA) (resin separated from plant), composite material It is possible to use materials.
- the cover material (7) is preferably made of a material in which the coloring material is more easily fixed than the sealing material (6). In this case, since the cover material (7) is made of a material to which a coloring material such as a pigment, dye or ink can be fixed more easily than the sealing material (6), it is similar to the conventional folded and opened package (1). Compared with the structure in which the sealing material (6) constitutes the surface of the surface material (2), printing can be easily performed on the surface material (2), and the productivity of the package (1) is improved. .
- the sealing material (6) is made of metal foil
- the material to which the coloring material is more easily fixed than metal foil is paper, non-woven fabric, resin sheet, wood sheet, plastic film, wood, polylactic acid resin (PLA) And the like, or at least one selected from the group consisting of a single material or a composite material such as
- PVA polylactic acid resin
- Bonding between the cover material (7) and the sealing material (6) is performed by welding with a hot melt material, bonding with an adhesive, bonding with an adhesive, etc.
- cover material (7) and sealing material It is determined according to the material and thickness of (6). The same applies to the adhesion of the sealing material (6) and the sheet material (5). Furthermore, the same applies to the adhesion between the sheet material (5) and the welding material (8).
- the thickness of the cover material (7) is preferably 3 times or less the thickness of the sheet material (5). If the thickness of the cover material (7) is not more than three times the thickness of the sheet material (5), there is a low possibility that the operation of bending the sheet material (5) by hand and breaking and opening it will be hindered.
- the thickness of the cover material (7) is preferably 0.1 to 30 times the thickness of the sealing material (6). Within the above range, the cover material (7) is less likely to be broken or wrinkled when adhering to the sealing material (6), and the cover material (7) is bent to form the sealing material (6 Is less likely to interfere with the operation of breaking the
- the welding material (8) may be a member having heat adhesion to the backing (3) to be a container material.
- the backing material (3) to be a container material has a shape and physical properties that can be bent, and may be a material that can be welded to the welding material (8).
- the backing (3) to be a container material is made of, for example, a thin film made of a flexible material such as polyethylene.
- the folded and opened package (1) configured as described above, specifically, the surface material (2) provided in the package (1), and the folded and opened package (1) in the folded and opened structure (2) is provided with the cover material (7) which covers a sealing material (6), in order to reinforce a sheet material (5).
- the cover member (7) is bonded so as to cover the bent portion (9) at a portion other than the covering portion (11) which covers the tear-opened portion (10) in the sealing material (6).
- the covering portion avoids adhesion with at least one of the cover material (7) and the sheet material (5) or the adhesion area Spaces (12) and (27) (see FIG. 1 and FIGS. 9A and 9B) are formed as adhesion avoidance portions that reduce
- the folded portion (9) of the sheet material (5) is reinforced by such a cover material (7), it is intended for the package (1) at the time of transportation and storage of the folded and opened package (1) Even if an external force is applied, the force acting on the sheet material (5) by the tensile resistance and bending resistance of the cover material (7) (refer to the arrow indicating tension and bending across the bent portion (9) in FIG. 3) Decrease. As a result, it is possible to reliably prevent the problem that the sheet material (5) is bent and the break opening part (10) is opened and the sealing part is opened.
- the sheet material (5) is obtained by the tensile resistance and the bending resistance of the cover material (7). Due to the reduction of the force acting on the packaging material (1), the packaging body (1) recovers to its original shape early due to the restoring force of the cover material (7) to return to the flat state. As a result, even when an unintended external force acts on the package (1) at the time of storage, transport and the like of the package (1), it is possible to avoid breaking and opening.
- the covering portion and the cover member (7) and / or the sheet member (5) are space portions (12), (27) which are adhesion avoiding portions (FIGS. 1 and 9 (a), (b) A) Avoid adhesion or reduce the adhesion area via). Therefore, compared with the case where three layers of the sheet material (5), the covering portion (11) of the sealing material (6), and the cover material (7) are adhered to each other, the tearing-open of the sheet material (5) The resistance when the part (10) breaks and opens the sealing material (6) is reduced.
- the adhesion avoiding portion is a space portion (12), (27) formed above and / or below the covering portion (10) (FIG. 1 and FIG. And b)).
- the spaces (12), (27) it is possible to avoid adhesion or to reduce the adhesion area between the covering part (10) and the cover material (7) and / or the sheet material (5) . Therefore, in order to avoid adhesion or to reduce the adhesion area, the application of a release agent or the like is unnecessary, and the structure of the package can be simplified and the manufacturing cost can be reduced.
- the cover material (7) has a through hole (13) at a position corresponding to the covering portion (11) of the sealing material (6).
- the surface material (2) and the cover material (7) constituting the top layer thereof can have various shapes.
- the surface material (2) shown in FIG. 6 (a) has a portion that is partially elongated like a bottle. In the elongated portion, the fold (9) and the tear-open portion (10) of the sheet material (5) are formed to cross.
- the through hole (13) of the cover material (7) is arranged such that the tear-open portion (10) is inserted, that is, the space (12) is formed above the tear-open portion (10) .
- it is possible to easily break and open the fractured opening (10) by bending the elongated portion of the surface material (2), with a small force. It is possible to open the package (1).
- the bent portion (9), the tear-opened portion (10), and the through hole (13) so as to cross the corner of the rectangular surface material (2). Even with a small force, the package can be opened.
- the bent portion (9) is broken so as to extend parallel to the short side.
- the opening portion (10) and the through hole (13) may be disposed.
- the surface material (2) can be made into a partially narrowed shape near the middle position in the longitudinal direction of the surface material (2).
- a bent portion (9) which is easy to be bent may be formed, and the break opening portion (10) and the through hole (13) may be arranged in the direction in which the bent portion (9) extends. Also in this case, it is possible to easily fold the surface material (2) at the position of the bent portion (9) to break open it.
- the backing material (3) to be a container material has various shapes
- the above embodiment it is possible to achieve the effect of
- the present invention can be applied to packages of various shapes such as a package (1) or a package (1) having a flexible backing (3) made of a thin film.
- the cover material (7) has a closing portion (21) covering the covering portion (11) of the sealing material (6).
- the recess (22) may be formed by recessing the closing portion (21) in a direction away from the covering portion (11).
- the space (12) is constituted by the recess (22).
- the closing part (21) is a closing part (21) as a fragile part which is more easily broken than the other parts of the covering material (7) than the closing part (21). And a cut (23) formed in the thickness direction. Further, in the example of FIG.
- the closing portion (21) is formed on the periphery of the main body (24) and the main body (24), and has a flange (25) thinner than the thickness of the main body (24). And.
- the collar portion (25) is connected to a portion of the cover material (7) other than the closed portion (21).
- the fragile portion is constituted by the collar portion (25).
- the closing portion (21) covering the covering portion (11) of the sealing material (6) is recessed in the direction away from the covering portion (11) Space part which avoids adhesion between the cover material (7) and the covering portion (11) of the sealing material (6) or reduces the adhesion area only by forming the recess (22) in the cover material (7) It is possible to easily form (12). Therefore, when the cover material (7) is continuously manufactured in large quantities from a thin sheet material, the space (12) is secured only by forming the recess (22) in the cover material (7) by embossing or the like. It becomes possible. As a result, it is possible to continuously mass-produce the folded folded package (1) having a space (12) having a space (12) for avoiding the adhesion between the cover material (7) and the covering portion (11).
- the closed portion (21) is more easily broken than the other portions of the cover member (7) (the broken lines (23) shown in FIGS. 8 (a) and 8 (b) and 8 (c)).
- the broken lines (23) shown in FIGS. 8 (a) and 8 (b) and 8 (c) As it has a collar (25) shown, it breaks locally when the cover material (7) is folded open at the frangibles (cuts (23) and collar (25)) of the closing part (21) It is possible. Therefore, the contents (P) which flowed out from the opening formed in the fracture opening part (10) of the sheet material (5) to the outside (4) contacts the closed part (21) of the cover material (7) It is possible to avoid that.
- the fragile portion is easily formed in the closed portion (21). It is possible to form. Further, since the closed portion (21) is separated from the sheet material (5), the positions of the cut (23) of the closed portion (21) and the broken open portion (10) of the sheet material (5) are shifted. Even when the folded package (1) is folded, the cut (23) of the closed part (21) is favorably not affected by the opening operation of the fractured part (10) of the sheet material (5). It is possible to open. As a result, there is no need to align the cut (23) on the cover material (7) side with the break opening part (10) on the sheet material (5) side, and the productivity of the package is improved.
- the closing portion (21) of the cover member (7) has a rim (25) thinner at the periphery of the body (24) than the body (24),
- the fragile portion is constituted by the collar portion (25). Therefore, when the cover material (7) is bent, it is possible that the flange portion (25) which is the fragile portion is broken locally and opened.
- the fragile portion may be formed by cutting the thickness of at least a part of the closed portion (21) of the cover member (7), or cutting it in another aspect other than the cut (23) and the collar (25). May be inserted.
- at least a portion of the closed portion (21) may be formed of a material having a lower breaking strength than the other portions of the cover material (7).
- a cover material (7) has the closing part (21) which covers the coating
- at least one (plurality in FIG. 8 (d)) protrusions (26) on the upper surface of the covering portion (11) of the sealing material (6) and / or the lower surface of the closing portion (21) of the cover material (7) ) May be provided.
- a space where this projection (26) intervenes between the upper surface of the covering portion (11) and the lower surface of the closing portion (21) to reduce the bonding area between the cover material (7) and the covering portion (11) (12) is formed.
- a fragile portion consisting of the above-mentioned cut (23) is formed in the closed portion (21) of FIG. 8 (d).
- the projection (26) is provided on the upper surface of the covering portion (11) of the sealing material (6) and / or the lower surface of the closing portion (21) of the cover material (7).
- a part (12) is formed. Therefore, the process of denting the cover material (7) by embossing or the like is unnecessary.
- a large number of folded and opened packages (1) having a structure having a space (12) for reducing the adhesion area between the cover material (7) and the covering portion (11) of the sealing material (6) continuously It is possible to produce.
- the lower surface of the covering portion (11) of the sealing material (6) and / or the sealing A projection (28) is provided on the upper surface of the sheet material (5) below the covering portion (11) of the material (6), and the projection (28) is the lower surface of the covering portion (28) and the upper surface of the sheet material (5)
- the space portion (27) may be formed as an adhesion avoiding portion that reduces the adhesion area between the sheet material (5) and the covering portion (11) by interposing the space portion between the two.
- FIG. 9B not only the space 27 on the lower surface side of the cover portion 11 but also the space 26 on the upper surface side is formed. The bonding area on both the upper and lower surfaces is reduced, and it is possible to further reduce the resistance when the break-opened portion (10) breaks and opens the coated portion (11) of the sealing material (6).
- the sheet material (the lower surface of the covering portion (11) of the sealing material (6) and / or the lower side of the covering portion (11) of the sealing material A projection (28) is provided on the upper surface of 5), and the projection (28) is interposed between the lower surface of the covering portion (11) and the upper surface of the sheet material (5), whereby the sheet material (5) and the covering portion A space (27) is formed to reduce the adhesion area with (11). Therefore, it is not necessary to form a release agent layer between the sheet material (5) and the covering portion (11) of the sealing material (6). As a result, it is possible to continuously produce a large number of folded and unfolded packages in which the adhesion area between the sheet material (5) and the covering portion (11) of the sealing material (6) is reduced.
- the adhesion avoidance portion is constituted by the release agent layer (40) formed under the covering portion (11) of the sealing material (6). ing.
- the adhesion avoidance part should just be comprised by the release agent layer (40) formed above and / or below the coating
- the release agent layer (40) is formed as the adhesion avoidance layer
- the adhesion avoidance portion thinner than the space portion is formed by the release agent layer (40) as compared with the case where the space portion is formed as the adhesion avoidance portion. It is possible to configure. As a result, it is possible to easily achieve thinning of the folded and opened package and flattening of the surface. In the example shown in FIGS.
- a color material layer (29) composed of a printing ink layer is formed on the surface of the cover material (7) facing the sealing material (6). It is done. Since the color material layer (29) is formed on the surface of the cover material (7) facing the sealing material (6), ie, the surface of the cover material (7) not exposed to the outside, 29) there is no risk of coming in contact with external foreign matter and coming off or falling off. As a result, the decoration or display by the color material layer (29) in the cover material (7) is not peeled off or deteriorated.
- the coloring material layer (29) is formed not only by the printing ink layer by printing but also by applying a coloring material such as a pigment or a paint to the surface of the cover material (7) by a method other than printing, etc. You may
- the recess (12) and the release agent layer (40), which are adhesion avoidance portions, are formed inside the color material layer (29).
- the release agent layer (40) which is the adhesion avoiding part is formed on the lower surface of the color material layer (29).
- the surface material (2) includes the sheet material (5), the sealing material (6), the cover material (7), and the welding material (8).
- the sheet material (5) is adhered to the backing (3) through the welding material (8), the present invention is not limited thereto.
- the backing (3) is made of a thin film
- the facing (2) is made of the same material as the backing (3) on the underside of the sheet (5). It may further comprise a thin film layer.
- the folded and unwrapped package (1) of the present invention has the effect of preventing breakage of the break-opened portion (10) and reducing the occurrence of claims at the time of transportation or the like.
- the conventional folded and opened packages are aligned and packed in a container such as a paper box and transported, the workability of aligning the packages is great while paying attention so that a large bending load is not applied to the packages.
- the cover material (7) since the protection of the broken part (10) is done by the cover material (7), the tearing of the broken part (10) due to external force is small, and the bag is packaged separately Even if it is transported, it is possible to achieve significant rationalization and cost reduction of packaging.
- the cover material (7) since a thin sheet having a thickness of about 12 ⁇ m can be adopted for the cover material (7), printing such as display, instruction, and design can be easily applied to the thin cover material (7). Therefore, it is possible to aim at the significant manufacturing cost reduction of a package body.
- high-speed printing can not be performed because printing is performed on a thick sheet material (5) of about 0.3 to 0.7 mm in order to prevent folding during transport of the package.
- the filling capacity of the folded and opened package of the present invention is that the contents can be filled in 400 packages per minute, and a conventional product (for example, a package described in JP-A-2006-240747) Compared with etc.), it improves about twice.
- the folded and unwrapped package of the present invention is superior in appearance to the conventional product, doubles in productivity, and is extremely excellent in gas barrier properties and moisture resistance.
- the method for producing the folded and opened package (1) of the present invention is a method for producing the folded and opened package (1) of the above embodiment, A sheet material (5) constituting a surface material (2), a bent part (9) which can be folded in a two-folded state, and a break opening part (10) which forms an opening when bent at the bent part (9) Sheet material processing process to form A sealing material bonding step of bonding the sealing material (6) to at least the fracture opening portion (10) of the sheet material (5) and the periphery thereof; A cover material processing step of forming a through hole (13) or an upwardly recessed recess (22) or a cut in the cover material (7); Sealing material while aligning the through hole (13) or the recess (22) formed in the covering material (7) with the position of the covering portion (11) covering the tear-off opening (10) in the sealing material (6) And a cover material bonding step of bonding the upper surface of the portion other than the covering portion
- the “cut” formed in the cover material processing step is, for example, a cut formed in the thickness direction on the flat cover material (7) above the fracture opening part (10), as shown in FIG. 8 (a), It is formed in all or one part of the thickness direction of the cover material (7) like the cut (23) shown by (b). It is possible to manufacture a surface material (2) continuously by these sheet material processing processes, a sealing material adhesion process, a cover material processing process, and a cover material adhesion process. After manufacturing the surface material (2) as described above, the contents (P) are filled while bonding the four sides of the surface material (2) and the backing material (3) by heat welding etc. It is possible to continuously produce a folded and opened package (1) as shown. Specifically, the front material (2) of the folded and opened package (1) is continuously manufactured in the procedure shown in the following example.
- the surface material (2) is manufactured by the continuous manufacturing apparatus shown in FIG.
- a sheet material (5) APET with a thickness of 0.3 mm is used.
- a sealing material (6) what coated the hot melt adhesive on both surfaces of the aluminum foil of thickness of 12 micrometers is used.
- OPET biaxially stretched polyethylene terephthalate
- This cover material (7) is subjected to five-color gravure printing on one side.
- welding material (8) linear low density polyethylene (LLDPE) with a thickness of 30 ⁇ m is used, and it is bonded in advance to the sheet material (5) by dry lamination.
- LLDPE linear low density polyethylene
- the surface material (2) is manufactured in the following procedures 1 and 2 using the manufacturing apparatus shown in FIG. 10 using the above materials.
- (Procedure 1) A band-like sheet material (5), a sealing material (6), and a cover material (7) are fed into the pair of heating rollers (34). Specifically, the cover material (7) is fed from the cover material feed roller (33) to the rotary die cutter (37).
- the printing pitch of the cover material (7) is caught (detected) by a sensor (not shown) (not shown), and the servomotor (not shown) is used to feed the sealing material feed roller (33) and the rotary die cutter (37)
- the cover material (7) is cut out of the through hole (13) by a rotary die cutter (37) at a predetermined position while adjusting the rotation speed of The cover material (7) in which the through hole (13) is formed is fed while being pulled by the heating roller (34).
- the sheet material (5) is fed from the sheet material feed roller (31) to the rotary die cutter (36).
- the sheet material (5) A bent portion (9) and a break opening portion (10) are formed by the rotary die cutter (36) at a position corresponding to the through hole (13) of the cover material (7).
- the sheet material (5) on which the bent portion (9) and the break opening portion (10) are formed is fed while being pulled by the heating roller (34).
- this invention does not limit in particular, You may form the fracture opening part (10) of various shapes.
- the tear-opened portion (10) of various shapes such as a broken line, an H shape, or a waveform as shown in FIGS. 5 (a) to 5 (c).
- the sealing material (6) is fed from the sealing material feed roller (32) to the heating roller (34) so as to be sandwiched between the sheet material (5) and the cover material (7).
- Two heating rollers (34) (made of hard heat-resistant rubber with a diameter of 120 mm and heating temperature of 120 ° C.) are the above sheet material (5), sealing material (6) and cover material (7). While holding them in an overlapping state, heat and pressure are applied while pulling at a feed rate of 5 m / min. Thereby, it is possible to manufacture the surface material (2) continuously and precisely. If the width of the manufacturing apparatus is increased, processing of the surface material (2) in a plurality of rows is possible, and the productivity is further improved.
- the folded and opened package has a structure in which the cover material (7) is adhered on the upper surface of the sealing material (6) while avoiding the break opening portion (10).
- the through hole (13) or the concave portion (22) recessed in the upper side is formed in advance in the cover material (7), and then in the cover material bonding step , While aligning the through hole (13) or the recess (22) or the notch formed in the cover material (7) with the position of the covering portion (11) covering the tear-opened portion (10) in the sealing material (6) It adheres so that a bending part (9) may be covered on the upper surface of parts other than the covering part (11) in a sealing material (6).
- the cover material (7) is easily and reliably adhered to the upper surface of the sealing material (6) while avoiding the covering portion (11) which covers the fracture opening portion (10) in the sealing material (6). Is possible.
- the sheet material (5), the sealing material (6), and the cover material (7) can be continuously adhered to each other using a pressure roller such as the heating roller (34) described above.
- the break opening part (10) is a sheet material (5) and welding Although it is formed by penetrating the material (8), it is preferable to provide a second sealing material for sealing the lower end (the end on the side of the welding material (8)) of the fracture opening part (10) .
- the second sealing material seals the lower end of the break opening portion (10)
- an adhesive for bonding the layers of the welding material (8), the sheet material (5), and the sealing material (6) There is no possibility that the printing ink for printing the cover material (7) etc. directly contacts the contents (P) through the tear-off opening (10).
- the hygiene and safety of the package (1) are improved.
- the second sealing material seals the lower end of the break opening part (10), whereby the content (P) passes through the break opening part (10) to bond the layers as described above. It is possible to prevent penetration and to prevent the decrease in adhesion and hence the peeling between the layers.
- the material of the second sealing material for sealing the lower end of the tear-off opening (10) is a film having a thickness of 5 to 10 ⁇ m, which is welded to the welding material (8), and is a package It is suitable that the second sealing material has a strength sufficient to break and open at the time of bending and opening of (1). The same applies to the case where the second sealing material is formed by coating.
- As conditions for the second sealing material to be able to be broken open (1) weak strength, (2) thin film, (3) heat sealability, (4) second sealing In order to form a material at high speed, it is excellent in high-speed processability (100 times / min or more) and stable production is possible.
- a film such as polypropylene (PP) (in particular, non-oriented polypropylene (CPP)), polyethylene terephthalate (PET), polyethylene (PE) or a coating solution is used.
- the thickness of the second sealing material is preferably 15% or less of the thickness of the sheet material (5), in order to obtain a strength that allows breaking and opening.
- the thickness of a 2nd sealing material is 5 micrometers or more, since a wrinkle does not generate
- a processing step of the second sealing material for example, polyethylene of 20 ⁇ m thickness is heated and stretched in the length direction (conveying direction) to be processed into a thickness of 10 ⁇ m or less, It welds to a sheet material (5) through a welding material (8) in the range which can seal the lower end of a).
- a film of the second sealing material is formed by applying the above-mentioned PE, PP, PET and other liquids to the surface material (2) and drying it. It is also possible.
- FIG. 11 is a view showing a structure of a folded package according to another embodiment of the present invention, wherein (a) is a plan view and (b) is a cross-sectional view.
- FIG. 12 is a view showing a folded and opened package according to an embodiment of the present invention in a folded state, wherein (a) is a description showing a folded and opened package and the contents being taken out by bending and breaking and opening.
- the figure (b) is the figure which looked at the direction of D of the folding-opened package body of the state of (a).
- the folded package (101) shown in FIGS. 11 to 12 is folded and folded by folding the folded package (101) that encloses the contents (P). , And has a configuration in which the content (P) can be folded and taken out from the opening package (101). Specifically, it is configured as follows.
- the folded and unwrapped package (101) includes an upper material (102) which is broken open when it is folded and a lower material (103) which is a container material. Furthermore, in the folded and unwrapped package (101), an anti-scattering material (107) for preventing the contents (P) from being scattered at the time of breaking and opening is provided above the breaking and unsealing portion (109).
- the upper material (102) and the lower material (103) are bonded by hot melt or the like at the seal portions (130) at the four peripheral edges of the upper material (102) and the lower material (103). More specifically, the upper material (102) (more specifically, a sheet material (105) to be described later) is a welding material (FIG. 6) for bonding the upper material (102) and the lower material (103). Not shown).
- the welding material may be a member having heat adhesion to the base material (103), and examples thereof include polyethylene (PE).
- the upper material (102) is folded by folding the open package (101) which encloses the contents (P), and a part of the open package (101) is broken open to fold the open contents (P). It has a folded and opened structure of a folded and opened package (101) which can be taken out of the package (101).
- the upper material (102) having such a folded and opened structure includes a sheet material (105) and a sealing material (106).
- the sheet material (105) has a foldable portion (108) which can be folded in a half-folded state and a break opening portion (109) which forms an opening when folded at the fold portion (108).
- the material and dimensions of the sheet material (105) are not particularly limited, and are appropriately determined according to conditions such as the size of the folded and opened package (101) and the folded and opened angle.
- a material of the sheet material (105) a film-like or thin plate-like member made of a single substance of a resin material such as amorphous polyethylene terephthalate (APET), polypropylene (PP), styrene or the like or a composite material is used.
- the sheet material (105) When the sheet material (105) is folded and opened, the sheet material (105) can be opened more stably if the sheet material (105) is a stiff material, so for example, the sheet material (105) is made of plastic such as APET. It is particularly desirable that the shape of the sheet material (105) is not particularly limited, and may be a flat shape as shown in FIG. 11 or a shape having asperities. Similarly, the shapes of the sealing material (106) and the shatterproof material (107) described later may be flat as shown in FIG. 11, or may be uneven.
- the bent portion (108) is provided to the sheet material (105) for assisting the bendability.
- the depth, width, length, remaining thickness dimension and shape of the bent portion (108) are arbitrarily determined by the structure of the entire folded and opened package (101).
- the bent portion (108) shown in FIG. 11 is configured by a bent ruled line.
- the folding ruled line is foldable by continuously or intermittently recessing a portion to be folded in the sheet material (105) in a V shape or a semicircular shape. When the bent portion (108) is narrow, there is no need to provide a bent ruled line.
- the break opening portion (109) is configured to form an opening when the sheet material (105) is bent at the bending portion (108). In other words, when the sheet material (105) is bent at the bending portion (108), the breaking unsealing portion (109) is broken because the internal pressure of the storage portion (104) increases. It is configured to be opened and to form an opening for taking out the contents (P).
- the break opening part (109) shown by (a) of FIG. 11 is formed in the middle of the linear bending part (108) in a sheet material (105).
- the fracture opening portion (109) is a groove formed through the sheet material (105), and is formed by punching or laser processing with a Thomson type. The groove may be opened when the sheet material (105) is bent, and therefore the groove may not completely penetrate the sheet material (105), and may be half cut.
- the break opening part (109) shown in FIG. 11 is comprised by the groove
- the shape of the break opening part (109) is not particularly limited. Therefore, the fracture opening portion (109) has various shapes or shapes corresponding to the type, amount, usage, etc. of the contents, such as, for example, an intermittently formed groove, a substantially H shape in plan view, or a waveform. Dimensions may be adopted.
- the sealing material (106) is bonded to at least the break opening part (109) of the sheet material (105) and its periphery to seal the break opening part (109).
- the sealing material (106) of the present embodiment is bonded to the entire surface of the sheet material (105), but may be bonded to at least the break opening portion (109) and the periphery thereof.
- the sealing material (106) has a breaking strength that allows the sheet material (105) to be broken and unopened by the tear-opened portion (109) when the sheet material (105) is bent at the bending portion (108).
- the sealing material (106) is a film-like material satisfying the conditions such as gas barrier properties and moisture resistance by the contents (P), and is broken when the folded and opened package (101) is folded.
- the sealing material (106) is, for example, a simple substance such as a metal foil such as aluminum or a thin resin film or a composite material (for example, a plastic or a paper coated with a resin).
- the thickness of the sealing material (106) is determined by conditions such as the contents (P), the size of the folded and opened package (101), and the physical properties and volume of the contents (P).
- printing processing, embossing processing, etc. may be given to the surface of a sealing material (106).
- the shatterproof material (107) is provided above the break opening portion (109) in order to prevent scattering of the contents (P) at the time of break opening.
- the shatterproof material (107) intersects the break opening (109), with one or more first comb blades (107a) extending from one side (S1) to the other side (S2) and the other side ( It comprises one or more second comb blades (107b) extending from S2) to one side (S1) and a base (107c). That is, the first comb blade (107a) and the second comb blade (107b) are provided in the direction of B intersecting with the direction of A where the break opening part (109) extends (FIG. 11 (a)) reference).
- the first comb blade (107a) and the second comb blade (107b) and the base (107c) may be integrally provided or may be separately provided.
- the one or more first comb blades (107a) and the one or more second comb blades (107b) are alternately provided in the direction intersecting the break opening part (109).
- the case where the first comb blade (107a) and the second comb blade (107b) are alternately provided is shown as an example in the case of the direction of A in which the break opening part (109) extends.
- the open package (101) is folded.
- the one or more first comb blades (107a) and the one or more second comb blades (107b) may be alternately provided as a whole.
- the first comb blade (107a) and the second comb blade (107b) are provided two by two successively, and the first comb blade (107a) and the second comb blade (107b) as the whole anti-scattering material (107) It only needs to be alternating.
- FIG. 15 is an explanatory view showing the length (L) and the width (W) of the first comb blade (107a) and the second comb blade (107b) according to the present invention.
- FIG. 15 is a plan view of the first comb blade (107a) and the second comb blade (107b).
- the length (L) of the first comb blade (107a) and the second comb blade (107b) is appropriately determined according to the shape and size of the folded and opened package (101), the contents (P) and the break opening part (109) although it can be set, in particular, 0.5 mm to 20 mm is preferable. If the length (L) of the first comb blade (107a) and the second comb blade (107b) is shorter than 0.5 mm, the scattering prevention effect of the contents (P) becomes weak, which is not preferable. When the length (L) of the first comb blade (107a) and the second comb blade (107b) is longer than 20 mm, the first comb blade (107a) and the second comb blade (101) are folded when the package is folded.
- the length (L) of the first comb blade (107a) and the second comb blade (107b) be 0.5 mm to 20 mm.
- the width (W) of the first comb blade (107a) and the second comb blade (107b) is appropriately set according to the shape and dimensions of the folded and opened package (101), the contents (P) and the break opening part (109) In particular, it is desirable that the thickness be 0.3 mm to 3 mm.
- the width (W) of the first comb blade (107a) and the second comb blade (107b) is smaller than 0.3 mm, the waist of the first comb blade (107a) and the second comb blade (107b) becomes weak, and bending occurs
- the unwrapped package (101) is folded, the first comb blade (107a) and the second comb blade (107b) may not stand up linearly (do not open), which is not preferable.
- the width (W) of the first comb blade (107a) and the second comb blade (107b) is wider than 3 mm, the gap between the first comb blade (107a) and the gap of the second comb blade (107b) become wider Bending
- the width (W) of the first comb blade (107a) and the second comb blade (107b) be 0.3 mm to 3 mm.
- the thickness (thickness) of the anti-scattering material (107) is preferably 20 ⁇ m to 200 ⁇ m, but is not limited thereto, and the first comb blade (107a) and the second comb blade (107b) or the anti-scattering material (107)
- the material, the shape, the material, and the dimensions of the folded and unwrapped package (101), the contents (P), and the tear-opened portion (109) can be appropriately set.
- the thickness of the plurality of first comb blades (107a) and the second comb blades (107b) may be different from each other, depending on the position of one first comb blade (107a) and second comb blade (107b). The thickness may be changed. Further, the thickness of the first comb blade (107a) and the second comb blade (107b) of the anti-scattering material (107) may be different from the thickness of the other part.
- the shape of the shatterproof material (107) is not particularly limited, and when one or more first comb blades (107a) and one or more second comb blades (107b) bend the folded package (101). And any shape as long as it is configured to stand in the opening direction of the break opening part (109) and guide the advancing direction of the content (P) pushed out from the opening of the break opening part (109). Also good.
- the entire anti-scattering material (107) may be formed in a comb-like shape.
- the shatterproof material (107) may be provided at least above the break opening portion (109), and as shown in FIG. 13, even if provided on the entire upper surface of the folded and opened package (101) good.
- the shapes of the first comb blade (107a) and the second comb blade (107b) are not particularly limited, and one or more first comb blades (107a) and one or more second comb blades (107b) may be folded and opened.
- first comb blades (107a) and one or more second comb blades (107b) may be folded and opened.
- the shapes of the first comb blade (107a) and the second comb blade (107b) are not particularly limited. However, the first comb blade (107a) and the second comb shown in (a) to (f) of FIG. An example of the shape of a blade (107b) is shown.
- the first comb blade (107a) and the second comb blade (107b) have a substantially rectangular shape in plan view having the same width (W) over the entire length.
- the first comb blade (107a) and the second comb blade (107b) are tapered in a plan view and have a curved tip.
- the first comb blade (107a) and the second comb blade (107b) are reversely tapered such that the tip is thick in plan view, and the tip is curved.
- the width (W) of the first comb blade (107a) and the second comb blade (107b) is wide from the middle part in a plan view, and the width is constant to the tip.
- the first comb blade (107a) and the second comb blade (107b) have a curved shape in plan view.
- one end of the first comb blade (107a) and the second comb blade (107b) in the width (W) direction is straight in plan view, and the other end is a curve It is a state.
- the adhesion between the shatterproof material (107) and the sealing material (106) is performed by welding with a hot melt material, adhesion with an adhesive, adhesion with an adhesive, etc., the shatterproof material (107) and sealing It is appropriately selected according to the material and thickness of the material (106). The same applies to adhesion between the sealing material (106) and the sheet material (105). Furthermore, the same applies to the adhesion between the sheet material (105) of the upper material (102) and the welding material.
- the material of the shatterproof material (107) is not particularly limited, but is preferably a stiff film, and examples thereof include biaxially stretched polyethylene terephthalate (OPET).
- the base material (103) to be a container material has a shape and physical properties that can be bent, and it may be a material that can be welded to the welding material.
- the lower material (103) to be a container material is made of, for example, a thin film made of a flexible material such as polyethylene.
- the lower material (103) to be a container material is preferably a composite plastic film.
- the inner surface that is, the surface which does not come out of the folded and opened package (101) when welded to the upper material (2)
- the outer side that is, the surface coming out of the folded and opened package (101) when welded to the upper material (102)
- nylon (NY) or the like having high scratch strength. desirable.
- the lower material (103) to be a container material has various shapes. It is possible to play
- it may be a molded shape as shown in FIG. 11 or a substantially flat shape in cross section as shown in FIG. 13, a shape in which the storage portion (104) is divided into two, or a flat thin rectangular parallelepiped
- the contents (P) can be stored in the storage portion (104), such as the shape, and a part of the folded package (101) is broken open by folding the folded package (101).
- (P) may be in any shape as long as it can be folded and taken out from the opening package (101).
- FIG. 13 is a view showing the structure of a folded package according to another embodiment of the present invention, wherein (a) is a plan view and (b) is a cross-sectional view.
- FIG. 14 is a view showing a folded and opened package according to another embodiment of the present invention in a folded state, wherein (a) is a state in which the folded and opened package is folded, broken and opened to take out the contents
- the explanatory drawing which shows, (b) is the figure which looked at the direction of D of the folding-opened package body of the state of (a).
- the anti-scattering material (107) is provided on the entire top surface of the upper material (102).
- the first comb blade (107a) and the second comb blade (107b) cut into the anti-scattering material (107) (107d) ) Is provided.
- the first comb blade (107a) and the second comb blade (107b) stand in the direction of the opening of the break opening part (109), and the break opening part It is provided to be positioned so as to guide the traveling direction of the content (P) pushed out from the opening of (109).
- the notches (107d) are grooves formed through the anti-scattering material (107), and are formed by punching or laser processing using a Thomson type.
- the first comb blade (107a) and the second comb blade (107b) stand in the opening direction of the break opening portion (109), and the break opening is performed. It may be positioned so as to guide the direction of movement of the content (P) pushed out from the opening of the part (109), so it may not be completely penetrating the sheet material (105), and may be half cut .
- the folded and unwrapped package (101) according to another embodiment of the present invention shown in FIGS. 13 to 14 is an embodiment of the present invention shown in FIGS. 11 to 12 except the features of the above-mentioned anti-scattering material (107).
- the same features as the folded and unwrapped package (101) according to the present invention are provided.
- the sheet material (105) and the shatterproof material (107) of the folded and unwrapped package (101) according to the present invention can be used as a folded and unwrapped structure alone. That is, the folding and unsealing structure includes a sheet member (105) having a bending portion (108) foldable in a half-folded state and a breaking opening portion (109) forming an opening when bent at the bending portion (108).
- An anti-scattering material (107) is provided above the rupture-opening part (109) for preventing scattering of the contents (P) at the time of breaking and opening, and the anti-scattering material (107) is One or more first comb blades (107a) that extend from one side (S1) to the other side (S2) that intersects the tear-open portion (109) and one side (S1) from the other side (S2) And one or more first comb blades (107a) and one or more second comb blades (107b) are provided at the fracture opening (109). Alternate in the direction intersecting It is provided.
- the bending and unsealing structure is adhered to the fracture opening part (109) and its periphery to seal the fracture opening part (109), and fractures when the sheet material (105) is bent at the bending part (108). It may be provided with a sealing material (106) which has breaking strength which can be broken and opened by the opening part (109).
- the folding and opening structure according to the present invention is applicable to any structure as long as it has a structure capable of taking out the contents (P) by bending by being attached with the folding and opening structure according to the present invention. can do.
- the content (P) pushed out from the opening from the opening (104) is the first comb blade (107a) And the second comb blade (107b), so there is no risk that the pushed out contents (P) will fly in an unintended direction, and correctly push out the contents (P) to the desired position Can.
- Embodiments 17 to 19 are views for explaining other embodiments of the present invention.
- the through holes 13 and the anti-scattering material 107 are indicated by the same square.
- the through holes 13 are indicated by projections for convenience.
- the configuration shown in FIGS. 17 (a) and 17 (b) shows an embodiment in which the surface material 2 and the upper material 102 are attached on a substantially rectangular bag body 3,103.
- the outer edge of the bag 3, 103 is a seal.
- the present invention is similarly applicable to the thin bag 3, 103 as shown in the embodiment of FIGS. 17 (a) and 17 (b). Further, according to the present invention, not only the bag 3, 103 as shown in FIG. 1 and FIG.
- the shape of the bag body 3, 103 is not limited to a square, but may be a regular shape such as a circle, an ellipse, or a rhombus. Furthermore, not only a regular shape but also a bag body 3, 103 having a shape whose peripheral edge is formed by an irregularly shaped curve can be adopted although not shown. Further, as shown in FIGS. 18A and 18B, the position of the top material 2 and the top material 102 with respect to the bag body 3 103 can be provided not only in the central portion but also in the end region.
- the positions of the top material 2 and the top material 102 with respect to the bag body 3 103 can be freely set, and can be disposed unevenly on one side.
- the direction (shown by a broken line) of the tear-off opening 10, 109 is also the entire shape of the bag 3, 103, the surface material 2 and the upper material It can be taken in a free direction.
- the direction of the break opening part 10,109 can also be set in an oblique direction.
- the folded and opened package of the present invention can be used for a folded and opened package for separately packaging liquid, paste, powder or tablet type food, medicine, cosmetics and the like. More specifically, it can be used for a folded and opened package which can be mass-produced without defects such as folding during transport and storage, and a method for producing the same, as well as a covering material of the folded and opened package.
- the folded and opened package of the present invention or the folded and opened structure of the present invention it is folded to take out the contents (eg, liquid, paste, powder, granules, or tablet type food, medicine, cosmetics, etc.)
- the contents eg, liquid, paste, powder, granules, or tablet type food, medicine, cosmetics, etc.
- the folded and unfolded package and the folded and unfolded structure of the present invention are applied to a folded and unfolded package for individually packaging a liquid, paste, powder, granule or tablet type food, medicine, cosmetic or the like. Is possible.
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Abstract
Description
本発明は液状、ペースト状、粉末状、または錠剤タイプの食品、医薬品、または化粧品などを小分けして個別包装する折り曲げ開封包装体に関する。さらに詳しくは、搬送時や保管時に折り曲がる不具合がなく、かつ大量生産が可能な折り曲げ開封包装体およびその製造方法、折り曲げ開封包装体の表材、ならびに折り曲げ開封構造に関する。 The present invention relates to a folded and opened package for individually packaging a liquid, paste, powder or tablet type food, medicine, cosmetic or the like in small portions. More particularly, the present invention relates to a folded and unwrapped package which can be mass-produced without defects such as folding during transport and storage, and a method of manufacturing the same, a surface material of the folded and unwrapped package, and a folded and unwrapped structure.
従来、液状、ペースト状、粉末状、または錠剤タイプの食品、医薬品、または化粧品などを小分けして個別包装する包装体が種々提案されている。このような個別包装の包装体において、開封しやすい包装体として、薄板状の表材および裏材を貼り合わせて収容部が形成され、折り曲げることにより破断開封することが可能な折り曲げ開封包装体が知られている。 Conventionally, various packages have been proposed in which a liquid, paste, powder, or tablet type food, medicine, cosmetic or the like is subdivided and individually packaged. In the package of such an individual package, as an easy-to-open package, a sheet-like front material and a backing material are pasted together to form a housing part, and a foldable open package which can be broken open by folding is obtained. Are known.
このような折り曲げ開封包装体の表材は、基本的には、特許文献1に記載された構造、すなわち、図20(a)~(c)に示されるように、硬質のシート材(51)と、封止材(52)とを備えている。シート材(51)は、長方形の薄板であり、長辺の延びる方向の中間位置において2つに折り曲げたときに部分的に開口を形成する破断開封部(53)を有する。破断開封部(53)は、例えば、複数のX字状、複数のV字状、または大きなU字状などの形状を有する。封止部(52)は、アルミニウムなどの金属箔などで製造され、シート材(51)が2つに折り曲げられたときに破断開封部(53)が開口を形成するとともに封止材(52)を開封して包装体に収容された内容物を取り出すことが可能である。
しかし、図20に示される折り曲げ開封包装体では、封止材(52)でシート材(51)の上面を覆っているのみの構造であるため、包装体の輸送時や保管時等で意図しない外力が包装体にかかったときにシート材(51)が折れ曲がり破断開封部(53)が開口するとともに封止材(52)が開封するおそれがある。また、封止材(52)は破断可能であることが要求されているので、印刷加工性を犠牲にする要因が多くあり、当該封止材(52)に美麗な印刷を施すことも困難である。
The surface material of such a folded and opened package basically has a structure described in
However, the folded and opened package shown in FIG. 20 has a structure in which the upper surface of the sheet material (51) is only covered with the sealing material (52), so it is not intended for transportation or storage of the package. When an external force is applied to the package, the sheet material (51) may be bent and the break opening portion (53) may be opened and the sealing material (52) may be opened. In addition, since the sealing material (52) is required to be breakable, there are many factors that sacrifice printing processability, and it is difficult to print beautifully on the sealing material (52). is there.
また、図21に示される特許文献2に記載される折り曲げ開封包装体は、シート状硬質材(61a)および両側のシール(61b)を有するシート材(61)と、封止材(62)とを備える。シート材(61)には、切れ目からなる破断開封部(63)が形成されている。封止材(62)は、シート材(61)のうち破断開封部(63)だけを被覆している。封止材(62)の剥がれ防止のために、封止材(62)の周縁部は、シート材(61)に押し込まれて加熱圧着されている。
図21に示される折り曲げ開封包装体では、封止材(62)の剥がれ防止のために、封止材(62)が加熱圧着されているので、包装体を大量生産をすることが難しいという問題がある。また、封止材(62)を加熱圧着する加工費が高くなるので、安価な内容物を収容する包装体の製造には不向きである。しかも、封止材(62)を加熱圧着しても輸送時等では包装体全体の変形を抑えることができず、封止材(62)が破損するおそれがある。一方、封止材(62)を厚くすれば開封しにくくなるとともに製造コストが高くなるという問題がある。
In addition, the folded and opened package described in
In the case of the folded and opened package shown in FIG. 21, since the sealing material (62) is heat and pressure bonded to prevent peeling of the sealing material (62), it is difficult to mass-produce the package. There is. Moreover, since the processing cost which heat-presses a sealing material (62) becomes high, it is unsuitable for manufacture of the package which accommodates the cheap content. In addition, even if the sealing material (62) is heat-pressed, the deformation of the entire package can not be suppressed during transportation or the like, and the sealing material (62) may be damaged. On the other hand, if the sealing material (62) is thickened, there is a problem that it becomes difficult to open the bag and the manufacturing cost becomes high.
さらに、図22に示される特許文献3に記載される折り曲げ開封包装体は、内側支持層(71a)および外側支持層(71b)からなる2層構造のシート材(71)と、ガス遮断フィルムからなる封止材(72)とを有する。封止材(72)は、シート材(71)の内側支持層(71a)および外側支持層(71b)に挟まれている。内側支持層(71a)には内側切込み(73a)が形成され、外側支持層(71b)には外側切込み(73b)が形成されている。内側切込み(73a)および外側切込み(73b)は、互いに対向する位置に形成されている。これら内側切込み(73a)および外側切込み(73b)によって、破断開封部(73)が形成されている。
シート材(71)を折り曲げたときには、シート材(71)の内側支持層(71a)および外側支持層(71b)は、それぞれ破断開封部(73)を構成する内側切込み(73a)および外側切込み(73b)の位置で破断し、それとともに、封止材(72)が開封される。
Furthermore, the folded and unfolded package described in
When the sheet material (71) is folded, the inner support layer (71a) and the outer support layer (71b) of the sheet material (71) respectively form the inner cut (73a) and the outer cut (73) constituting the fracture opening (73). Break at
この図22に示される構造では、シート材(71)を構成する内側支持層(71a)および外側支持層(71b)において、内側切込み(73a)および外側切込み(73b)を互いに対向する位置に形成する加工は非常に困難であり、当該加工を高速化することはさらに難しい。したがって、包装体を大量生産することが難しいという問題がある。しかも、このような一対の切込み(73a)および(73b)を加工する場合、製造コストが高くなる。また、破断開封部(73)が開口したときの開口部の形状も直線的なものに限定されるという問題もある。
本発明は、上記したような従来技術の問題点を解決するためになされたものであり、輸送時や保管時等で意図しない外力が作用してもシート体が折れ曲がって破断開封部が開口するおそれがなく、かつ、大量生産を可能にした折り曲げ開封包装体を提供することを目的とする。
また、特許文献1~特許文献3に記載される折り曲げ開封包装体は、折り曲げた時に形成される開口部分に、収容部から取り出される内容物の飛散を防止するための構成を備えていないため、折り曲げることにより破断開封し、収容部に収容した内容物を取り出す時に、内容物が意図せぬ方向に飛び散る虞があるという問題点を有していた。
本発明は、上記したような従来技術の問題点を解決するためになされたものであり、折り曲げることにより破断開封し、収容部に収容した内容物を取り出すことが可能な折り曲げ開封包装体において、折り曲げて内容物を取り出す際に、内容物が飛び散ることを防止できる折り曲げ開封包装体ならびに折り曲げ開封構造を提供することを目的とする。
In the structure shown in FIG. 22, in the inner support layer (71a) and the outer support layer (71b) constituting the sheet material (71), the inner cut (73a) and the outer cut (73b) are formed at mutually opposing positions. Processing is very difficult, and it is even more difficult to speed up the processing. Therefore, there is a problem that it is difficult to mass-produce the package. And when manufacturing such a pair of incisions (73a) and (73b), manufacturing cost becomes high. In addition, there is also a problem that the shape of the opening when the break opening part (73) is opened is limited to a linear one.
The present invention has been made to solve the problems of the prior art as described above, and the sheet is bent and the tear-opened portion is opened even when an unintended external force acts during transportation, storage, etc. An object of the present invention is to provide a fold-opened package which can be mass-produced without fear.
In addition, the folded and unwrapped package described in
The present invention has been made to solve the problems of the prior art as described above, and in a folded and opened package which can be broken and opened by folding and the contents stored in the storage unit can be taken out, An object of the present invention is to provide a folded package and a folded structure which can prevent the contents from being scattered when the contents are taken out by folding.
以下、請求項1~請求項18に係る発明の一例としての実施形態の説明は、図1~図10を参照して行う。また、前記一例としての実施形態に係る各部材の符号は、アルファベットを除いて1~50までの符号を使用している。
Hereinafter, an embodiment of the invention according to
本発明の請求項1に係る折り曲げ開封包装体は、内容物を封入する包装体を折り曲げることによって包装体の一部が破断開封して、該内容物を包装体から取り出すことが可能な構成を有する折り曲げ開封包装体であって、折り曲げたときに破断開封する表材と、裏材を備え、表材と裏材の周縁が接着されていることによって、表材と裏材との間に内容物を収容可能な収容部が形成され、前記表材は、二つ折り状態に折り曲げ可能な折り曲げ部、および折り曲げ部で折り曲げられたときに開口を形成する破断開封部を有するシート材と、前記シート材における少なくとも前記破断開封部およびその周辺部に接着されて前記破断開封部を封止し、前記シート材が前記折り曲げ部で折り曲げられたときに前記破断開封部によって破断されて開封されることが可能な破断強度を有する封止材と、前記封止材を覆うカバー材とを備えており、前記カバー材は、前記封止材における前記破断開封部を覆う被覆部分以外の部分において前記折り曲げ部を覆うように接着され、前記封止材の前記被覆部分の上方および/または下方には、前記被覆部分が前記カバー材および前記シート材のうちの少なくとも1つとの接着を回避または接着面積を減少させる接着回避部が形成されている、ことを特徴とする。 According to a first aspect of the present invention, there is provided a folding and opening package in which a part of the package is broken open by folding the package enclosing the contents, and the contents can be taken out from the package. It is a folded and opened package having a covering material which is broken open when it is folded, and a backing material, and the peripheral edge of the covering material and the backing material are adhered, so that the content between the covering material and the backing material A sheet portion having a storage portion capable of storing an object, a sheet material having a foldable portion foldable in a two-folded state, and a sheet member having a break opening portion forming an opening when folded at the fold portion; Material is adhered to at least the break opening part and its periphery to seal the break opening part, and the sheet material is broken by the break opening part when it is bent at the bending part and is opened. And a cover material for covering the sealing material, wherein the cover material is a portion of the sealing material other than the covering portion for covering the rupture opening part. The cover is adhered so as to cover the bent part, and the cover part avoids or adheres to at least one of the cover material and the sheet material above and / or below the cover part of the sealant. It is characterized in that an adhesion avoiding portion which reduces the area is formed.
本発明の請求項2に係る折り曲げ開封包装体では、前記接着回避部は、前記被覆部分の上方および/または下方に形成された空間部によって構成されている。 In the folded and unfolded package according to a second aspect of the present invention, the adhesion avoiding portion is constituted by a space portion formed above and / or below the covering portion.
本発明の請求項3に係る折り曲げ開封包装体では、前記カバー材は、前記封止材の前記被覆部分に対応する位置において貫通孔を有し、前記空間部は、前記貫通孔の内部空間によって構成されている。 In the folded package according to the third aspect of the present invention, the cover material has a through hole at a position corresponding to the covering portion of the sealing material, and the space portion is formed by the internal space of the through hole. It is configured.
本発明の請求項4に係る折り曲げ開封包装体では、前記カバー材は、前記封止材の前記被覆部分を覆う閉鎖部分を有し、当該閉鎖部分が当該被覆部分から離間する方向に凹むことにより、凹部が形成され、前記空間部は、前記凹部によって構成され、前記閉鎖部分は、前記カバー材における前記閉鎖部分以外の他の部分よりも破断しやすい脆弱部を有する。 In the folded and unwrapped package according to a fourth aspect of the present invention, the cover material has a closing portion covering the covering portion of the sealing material, and the closing portion is recessed in a direction away from the covering portion. A recess is formed, the space is constituted by the recess, and the closed portion has a fragile portion which is more likely to be broken than other portions of the cover material other than the closed portion.
本発明の請求項5に係る折り曲げ開封包装体では、前記脆弱部は、前記閉鎖部分において当該閉鎖部分の厚さ方向に形成された切れ目によって構成されている。 In the folded and unfolded package according to a fifth aspect of the present invention, the fragile portion is constituted by a cut formed in the thickness direction of the closed portion in the closed portion.
本発明の請求項6に係る折り曲げ開封包装体では、前記閉鎖部分は、本体部と、前記本体部の周縁に形成され、前記本体部の厚さよりも薄いつば部とを有し、前記つば部は、前記カバー材における前記閉鎖部分以外の部分に連結され、前記脆弱部は、前記つば部によって構成されている。 In the folded package according to the sixth aspect of the present invention, the closed portion has a main body portion, and a flange portion formed on the periphery of the main body portion and thinner than the thickness of the main body portion, the collar portion Is connected to a portion of the cover material other than the closed portion, and the fragile portion is constituted by the flange portion.
本発明の請求項7に係る折り曲げ開封包装体では、前記カバー材は、前記封止材の前記被覆部分を覆う閉鎖部分を有し、前記封止材の前記被覆部分の上面および/または前記カバー材の前記閉鎖部分の下面に突起が設けられ、前記突起が前記被覆部分の上面と前記閉鎖部分の下面との間に介在することにより、前記カバー材と前記被覆部分との接着面積を減少させる前記空間部が形成されている。
In the folded and unwrapped package according to
本発明の請求項8に係る折り曲げ開封包装体では、前記封止材の前記被覆部分の下面および/または前記シート材の上面に突起が設けられ、前記突起が前記被覆部分の下面と前記シート材の上面との間に介在することにより、前記シート材と前記被覆部分との接着面積を減少させる前記空間部が形成されている。
In the folded package according to
本発明の請求項9に係る折り曲げ開封包装体では、前記接着回避部は、前記被覆部分の上方および/または下方に形成された剥離剤層によって構成されている。 In the folded and unfolded package according to a ninth aspect of the present invention, the adhesion avoiding portion is constituted by a release agent layer formed above and / or below the covering portion.
本発明の請求項10に係る折り曲げ開封包装体では、前記カバー材の厚さは、前記シート材の厚さの3倍以下である。 In the folded package according to a tenth aspect of the present invention, the thickness of the cover material is three times or less the thickness of the sheet material.
本発明の請求項11に係る折り曲げ開封包装体では、前記カバー材の厚さは、前記封止材の厚さの0.1~30倍である。 In the folded package according to an eleventh aspect of the present invention, the thickness of the cover material is 0.1 to 30 times the thickness of the sealing material.
本発明の請求項12に係る折り曲げ開封包装体では、前記カバー材は、前記封止材よりも色材が定着しやすい材料で製造されている。 In the bent and unwrapped package according to a twelfth aspect of the present invention, the cover material is made of a material in which the color material is more easily fixed than the sealing material.
本発明の請求項13に係る折り曲げ開封包装体では、 前記封止材が金属箔で製造され、前記金属箔よりも色材が定着しやすい材料は、紙、不織布、樹脂シート、木製シート、プラスチックフィルム、木材、ポリ乳酸樹脂(PLA)(植物から取れた樹脂)等の単体または複合材からなる群から選択された少なくとも1種からなる。
In the bent and opened package according to
本発明の請求項14に係る折り曲げ開封包装体では、前記カバー材における前記封止材に対向する面には、色材層が形成されている。 In the folded package according to a fourteenth aspect of the present invention, a color material layer is formed on the surface of the cover material facing the sealing material.
本発明の請求項15に係る折り曲げ開封包装体では、前記接着回避部は、前記色材層に形成されている。 In the bent and unwrapped package according to a fifteenth aspect of the present invention, the adhesion avoiding portion is formed in the color material layer.
本発明の請求項16に係る折り曲げ開封包装体の製造方法は、内容物を封入する包装体を折り曲げることによって包装体の一部が破断開封して、該内容物を包装体から取り出すことが可能な構成を有し、折り曲げたときに破断開封する表材と、裏材とを備え、表材と裏材の周縁が接着されていることによって、表材と裏材との間に内容物を収容可能な収容部が形成された折り曲げ開封包装体の製造方法であって、
前記表材を構成するシート材に、二つ折り状態に折り曲げ可能な折り曲げ部、および折り曲げ部で折り曲げられたときに開口を形成する破断開封部を形成するシート材加工工程と、
前記シート材における少なくとも前記破断開封部およびその周辺部に封止材を接着する封止材接着工程と、
カバー材に貫通孔または上側に凹んだ凹部を形成するカバー材加工工程と、
前記カバー材に形成された前記貫通孔または凹部を、前記封止材における前記破断開封部を覆う被覆部分の位置に合わせながら、前記封止材における被覆部分以外の部分の上面に前記折り曲げ部を覆うように接着するカバー材接着工程とを含む、ことを特徴とする。
本発明の請求項17に係る折り曲げ開封包装体の製造方法は、内容物を封入する包装体を折り曲げることによって包装体の一部が破断開封して、該内容物を包装体から取り出すことが可能な構成を有し、折り曲げたときに破断開封する表材と、裏材とを備え、表材と裏材の周縁が接着されていることによって、表材と裏材との間に内容物を収容可能な収容部が形成された折り曲げ開封包装体の製造方法であって、
前記表材を構成するシート材に、二つ折り状態に折り曲げ可能な折り曲げ部、および折り曲げ部で折り曲げられたときに開口を形成する破断開封部を形成するシート材加工工程と、
前記シート材における少なくとも前記破断開封部およびその周辺部に封止材を接着する封止材接着工程と、
カバー材に切り込みを形成するカバー材加工工程と、
前記切り込みは、前記カバー材の厚さ方向の全部または一部に形成されている切り込みであり、
前記カバー材に形成された前記切り込みを、前記封止材における前記破断開封部を覆う被覆部分の位置に合わせながら、前記封止材における被覆部分以外の部分の上面に前記折り曲げ部を覆うように接着するカバー材接着工程とを含み、
前記封止材の前記被覆部分の上方および/または下方には、前記被覆部分が前記カバー材および前記シート材のうちの少なくとも1つとの接着を回避または接着面積を減少させる接着回避部が形成されている、ことを特徴とする。
In the method of manufacturing a folded and opened package according to claim 16 of the present invention, part of the package can be broken open by folding the package enclosing the contents, and the content can be taken out from the package It has a base material that breaks down and opens when folded, and a backing material, and the peripheral edge of the backing material is bonded to the backing material, so that the contents can be inserted between the facing material and the backing material A manufacturing method of a folded and opened package in which an accommodating portion capable of being accommodated is formed,
A sheet material processing step of forming a fractured part that can be folded in a half-folded manner into a sheet material that constitutes the surface material, and a break opening part that forms an opening when it is folded at the bend part;
A sealing material bonding step of bonding a sealing material to at least the fracture opening part and the periphery of the sheet material;
A cover material processing step of forming a through hole or an upwardly recessed portion in the cover material;
The bent portion is formed on the upper surface of a portion other than the covering portion in the sealing material while aligning the through hole or the recess portion formed in the cover material with the position of the covering portion covering the fracture opening portion in the sealing material. And a cover material bonding step of bonding so as to cover.
In the method of manufacturing a folded and opened package according to claim 17 of the present invention, part of the package can be broken open by folding the package enclosing the contents, and the content can be taken out from the package It has a base material that breaks down and opens when folded, and a backing material, and the peripheral edge of the backing material is bonded to the backing material, so that the contents can be inserted between the facing material and the backing material A manufacturing method of a folded and opened package in which an accommodating portion capable of being accommodated is formed,
A sheet material processing step of forming a fractured part that can be folded in a half-folded manner into a sheet material that constitutes the surface material, and a break opening part that forms an opening when it is folded at the bend part;
A sealing material bonding step of bonding a sealing material to at least the fracture opening part and the periphery of the sheet material;
A cover material processing step of forming a cut in the cover material;
The cut is a cut formed in all or part of the thickness direction of the cover material,
The upper surface of a portion other than the covering portion in the sealing material is covered with the bent portion while the cut formed in the cover material is aligned with the position of the covering portion covering the fracture opening portion in the sealing material Bonding cover material bonding process, and
Above and / or below the covering portion of the sealing material, an adhesion avoiding portion is formed in which the covering portion avoids adhesion or reduces the adhesion area with at least one of the cover material and the sheet material. Are characterized.
本発明の請求項18に係る折り曲げ開封包装体の表材は、内容物を封入する包装体を折り曲げることによって包装体の一部が破断開封して、該内容物を包装体から取り出すことが可能な構成を有し、折り曲げたときに破断開封する表材と、裏材とを備え、表材と裏材の周縁が接着されていることによって、表材と裏材との間に内容物を収容可能な収容部が形成された折り曲げ開封包装体の表材であって、
前記表材は、
二つ折り状態に折り曲げ可能な折り曲げ部、および折り曲げ部で折り曲げられたときに開口を形成する破断開封部を有するシート材と、
前記シート材における少なくとも前記破断開封部およびその周辺部に接着されて前記破断開封部を封止し、前記シート材が前記折り曲げ部で折り曲げられたときに前記破断開封部によって破断されて開封されることが可能な破断強度を有する封止材と、
前記封止材を覆うカバー材と
を備えており、
前記カバー材は、前記封止材における前記破断開封部を覆う被覆部分以外の部分において前記折り曲げ部を覆うように接着され、
前記封止材の前記被覆部分の上方および/または下方には、前記被覆部分が前記カバー材および前記シート材のうちの少なくとも1つとの接着を回避または接着面積を減少させる接着回避部が形成されている、ことを特徴とする。
According to the eighteenth aspect of the present invention, by folding the package enclosing the contents, a part of the package can be broken open by folding the package enclosing the contents, and the contents can be taken out from the package It has a base material that breaks down and opens when folded, and a backing material, and the peripheral edge of the backing material is bonded to the backing material, so that the contents can be inserted between the facing material and the backing material It is a surface material of the bending opening package body in which the accommodating part which can be accommodated was formed,
The surface material is
A sheet material having a foldable portion that can be folded in a half-folded state and a break opening portion that forms an opening when folded at the fold portion;
The sheet material is adhered to at least the break opening part and the periphery thereof to seal the break opening part, and when the sheet material is bent at the bending part, the sheet is broken by the break opening part to be opened. An encapsulant having a breaking strength capable of
And a cover material covering the sealing material,
The cover material is bonded so as to cover the bent portion at a portion other than the covering portion covering the fracture opening portion in the sealing material.
Above and / or below the covering portion of the sealing material, an adhesion avoiding portion is formed in which the covering portion avoids adhesion or reduces the adhesion area with at least one of the cover material and the sheet material. Are characterized.
本発明の請求項19に係る折り曲げ開封構造は、内容物を封入する包装体を折り曲げることによって包装体の一部が破断開封して、該内容物を包装体から取り出すことが可能な包装体の折り曲げ開封構造であって、
前記折り曲げ開封構造は、
二つ折り状態に折り曲げ可能な折り曲げ部、および折り曲げ部で折り曲げられたときに開口を形成する破断開封部を有するシート材と、
前記シート材における少なくとも前記破断開封部およびその周辺部に接着されて前記破断開封部を封止し、前記シート材が前記折り曲げ部で折り曲げられたときに前記破断開封部によって破断されて開封されることが可能な破断強度を有する封止材と、
前記封止材を覆うカバー材と
を備えており、
前記カバー材は、前記封止材における前記破断開封部を覆う被覆部分以外の部分において前記折り曲げ部を覆うように接着され、
前記封止材の前記被覆部分の上方および/または下方には、前記被覆部分が前記カバー材および前記シート材のうちの少なくとも1つとの接着を回避または接着面積を減少させる接着回避部が形成されている、ことを特徴とする。
A folding and opening structure according to a nineteenth aspect of the present invention is a package in which a part of the package is broken open by folding a package enclosing the contents, and the contents can be taken out from the package. Bending and opening structure,
The folded and opened structure is
A sheet material having a foldable portion that can be folded in a half-folded state and a break opening portion that forms an opening when folded at the fold portion;
The sheet material is adhered to at least the break opening part and the periphery thereof to seal the break opening part, and when the sheet material is bent at the bending part, the sheet is broken by the break opening part to be opened. An encapsulant having a breaking strength capable of
And a cover material covering the sealing material,
The cover material is bonded so as to cover the bent portion at a portion other than the covering portion covering the fracture opening portion in the sealing material.
Above and / or below the covering portion of the sealing material, an adhesion avoiding portion is formed in which the covering portion avoids adhesion or reduces the adhesion area with at least one of the cover material and the sheet material. Are characterized.
請求項20~請求項27に係る発明の一例としての実施形態の説明は、図11~図16を参照して行う。また、前記一例としての実施形態に係る各部材の符号は、アルファベットを除いて100番代を使用している。 The description of an example embodiment of the invention according to claims 20 to 27 will be made with reference to FIGS. 11 to 16. Moreover, the code | symbol of each member which concerns on embodiment as an example mentioned above uses the 100th number except an alphabet.
請求項20に係る発明は、内容物を封入する包装体を折り曲げることによって包装体の一部が破断開封して、前記内容物を包装体から取り出すことが可能な構成を有する折り曲げ開封包装体であって、
折り曲げたときに破断開封する上材と、下材とを備え、前記上材と前記下材の周縁が接着されていることによって、前記上材と前記下材との間に前記内容物を収容可能な収容部が形成されており、
前記上材は、二つ折り状態に折り曲げ可能な折り曲げ部、および前記折り曲げ部で折り曲げられたときに開口を形成する破断開封部を有するシート材を備え、
破断開封時における前記内容物の飛散を防止するための飛散防止材が、前記破断開封部の上方に設けられており、
前記飛散防止材は、前記破断開封部と交差する、一方の側から他方の側に延びる1つ以上の第1くし刃と、他方の側から一方の側に伸びる1つ以上の第2くし刃とを備え、
前記1つ以上の第1くし刃と前記1つ以上の第2くし刃は、前記破断開封部に対して交差する方向において交互に設けられていることを特徴とする、折り曲げ開封包装体に関する。
The invention according to claim 20 is a folded and opened package having a configuration in which a part of the package is broken open by folding the package enclosing the contents, and the contents can be taken out from the package. There,
The upper material and the lower material, which are broken and opened when folded, and the peripheral edge of the upper material and the lower material are adhered to each other, thereby accommodating the contents between the upper material and the lower material. Possible housings are formed,
The upper material includes a sheet material having a foldable portion that can be folded in a half-folded state, and a break opening portion that forms an opening when folded at the fold portion.
An anti-scattering material for preventing the contents from being scattered at the time of breaking and opening is provided above the breaking and opening portion,
The anti-scattering material intersects the break opening portion, and includes one or more first comb blades extending from one side to the other, and one or more second comb blades extending from the other side to the one side Equipped with
The present invention relates to a folded and unwrapped package characterized in that the one or more first comb blades and the one or more second comb blades are alternately provided in a direction intersecting with the break opening section.
請求項21に係る発明は、前記破断開封部およびその周辺部に接着されて前記破断開封部を封止し、前記シート材が前記折り曲げ部で折り曲げられたときに前記破断開封部によって破断されて開封されることが可能な破断強度を有する封止材をさらに備えることを特徴とする、請求項20に記載の折り曲げ開封包装体に関する。
The invention according to
請求項22に係る発明は、前記第1くし刃および前記第2くし刃の長さが、0.5mm~20mmであることを特徴とする、請求項20または21に記載の折り曲げ開封包装体に関する。
The invention according to
請求項23に係る発明は、前記第1くし刃および前記第2くし刃の幅が、0.3mm~3mmであることを特徴とする、請求項20乃至21のいずれか1項に記載の折り曲げ開封包装体に関する。
The invention according to
請求項24に係る発明は、内容物を封入する包装体を折り曲げることによって包装体の一部が破断開封して、前記内容物を包装体から取り出すことが可能な包装体の折り曲げ開封構造であって、
前記折り曲げ開封構造は、二つ折り状態に折り曲げ可能な折り曲げ部、および前記折り曲げ部で折り曲げられたときに開口を形成する破断開封部を有するシート材を備えており、
破断開封時における前記内容物の飛散を防止するための飛散防止材が、前記破断開封部の上方に設けられており、
前記飛散防止材は、前記破断開封部と交差する、一方の側から他方の側に延びる1つ以上の第1くし刃と、他方の側から一方の側に伸びる1つ以上の第2くし刃とを備え、
前記1つ以上の第1くし刃と前記1つ以上の第2くし刃は、前記破断開封部に対して交差する方向において交互に設けられていることを特徴とする、折り曲げ開封構造に関する。
The invention according to
The folding and unsealing structure includes a sheet material having a foldable portion that can be folded in a half-folded state, and a break opening portion that forms an opening when folded at the fold portion.
An anti-scattering material for preventing the contents from being scattered at the time of breaking and opening is provided above the breaking and opening portion,
The anti-scattering material intersects the break opening portion, and includes one or more first comb blades extending from one side to the other, and one or more second comb blades extending from the other side to the one side Equipped with
The present invention relates to a bending and unsealing structure characterized in that the one or more first comb blades and the one or more second comb blades are alternately provided in a direction intersecting with the break opening part.
請求項25に係る発明は、前記破断開封部およびその周辺部に接着されて前記破断開封部を封止し、前記シート材が前記折り曲げ部で折り曲げられたときに前記破断開封部によって破断されて開封されることが可能な破断強度を有する封止材をさらに備えることを特徴とする、請求項24に記載の折り曲げ開封構造に関する。
The invention according to a twenty-fifth aspect of the present invention is such that it is adhered to the break opening part and its periphery to seal the break opening part, and the sheet material is broken by the break opening part when it is bent at the bending part. 25. The folded and unfolded structure according to
請求項26に係る発明は、前記第1くし刃および前記第2くし刃の長さが、0.5mm~20mmであることを特徴とする、請求項24または25に記載の折り曲げ開封構造に関する。
The invention according to
請求項27に係る発明は、前記第1くし刃および前記第2くし刃の幅が、0.3mm~3mmであることを特徴とする、請求項24乃至26のいずれか1項に記載の折り曲げ開封構造に関する。
The invention according to
本発明の請求項1に係る折り曲げ開封包装体によれば、折り曲げ開封包装体は、シート材を補強するために、封止材を覆うカバー材を備えている。カバー材は、封止材における破断開封部を覆う被覆部分以外の部分において折り曲げ部を覆うように接着されている。また、封止材の被覆部分の上方および/または下方には、被覆部分がカバー材およびシート材のうちの少なくとも1つとの接着を回避または接着面積を減少させる接着回避部が形成されている。このようなカバー材によってシート材の折り曲げ部が補強されているので、折り曲げ開封包装体の輸送時および保管時において包装体に対して意図しない外力が作用しても、カバー材の引張抵抗および曲げ抵抗によってシート材に作用する力が減少する。その結果、シート材が折れ曲がって破断開封部が開口し、封止部が開封されるという不具合を確実に防止することが可能である。
また、この構成では、被覆部分とカバー材および/またはシート材とは接着回避部によって接着を回避または接着面積を減少させている。そのため、シート材、封止材の被覆部分、およびカバー材の3層が互いに接着されている場合と比較して、シート材の破断開封部が封止材を破断開封する際の抵抗が小さくなる。その結果、シート材を折り曲げたときに、破断開封部は、カバー材が存在していても、封止材の被覆部分を容易かつ確実に破断開封することが可能である。
さらに、この構成では、シート材および封止材の曲げ剛性を上げる必要がないので、シート材および封止材は従来通り薄いシートを用いることが可能であり、薄いシート状の樹脂や金属箔などからなるシート材および封止材を用いて折り曲げ開封包装体を連続的に大量に生産することが可能になる。
According to the folded package as claimed in
In addition, in this configuration, the covering portion and the cover material and / or the sheet material avoid adhesion or reduce the adhesion area by the adhesion avoidance portion. Therefore, compared with the case where the sheet material, the covering portion of the sealing material, and the three layers of the cover material are adhered to each other, the resistance at the time of breaking and opening the sealing material of the sheet material is small. . As a result, when the sheet material is folded, the break opening part can break and open the covering portion of the sealing material easily and reliably even if the cover material is present.
Furthermore, in this configuration, since it is not necessary to increase the bending rigidity of the sheet material and the sealing material, it is possible to use a thin sheet as in the prior art, and thin sheet resin and metal foil etc. By using the sheet material and the sealing material, it is possible to continuously produce a large number of folded and opened packages.
本発明の請求項2に係る折り曲げ開封包装体によれば、接着回避部は、被覆部分の上方および/または下方に形成された空間部によって構成されている。この空間部によって、被覆部分とカバー材および/またはシート材との間の接着を回避または接着面積を減少させることが可能である。したがって、接着を回避または接着面積を減少させるために剥離剤等の塗布が不要であり、包装体の構造が簡単になるとともに製造コストの低減が可能である。 According to the folded and unwrapped package according to the second aspect of the present invention, the adhesion avoidance portion is constituted by the space portion formed above and / or below the covering portion. By means of this space it is possible to avoid adhesion or to reduce the adhesion area between the covering part and the covering material and / or the sheet material. Therefore, in order to avoid adhesion or to reduce the adhesion area, the application of a release agent or the like is unnecessary, and the structure of the package can be simplified and the manufacturing cost can be reduced.
本発明の請求項3に係る折り曲げ開封包装体によれば、カバー材に貫通孔を形成するだけで、カバー材と封止材の被覆部分との接着を回避または接着面積を減少させる空間部を、容易に形成することが可能である。したがって、薄いシート状の材料からカバー材を連続的に大量に製造するときにカバー材に貫通孔を連続的に開けるだけで空間部を確保することが可能になる。その結果、カバー材と被覆部分との接着を避ける空間部を有する構造の折り曲げ開封包装体を連続的に大量に生産することが可能である。 According to a third aspect of the present invention, there is provided a space portion which avoids adhesion between the cover material and the covering portion of the sealing material or reduces the adhesion area only by forming the through hole in the cover material. It can be easily formed. Therefore, when the cover material is continuously manufactured in large quantities from a thin sheet material, it is possible to secure the space only by continuously opening the through holes in the cover material. As a result, it is possible to continuously produce a large number of fold-opened packages having a structure having a space that avoids adhesion between the cover material and the covering portion.
本発明の請求項4に係る折り曲げ開封包装体によれば、封止材の被覆部分を覆う閉鎖部分が当該被覆部分から離間する方向に凹むことにより、カバー材に凹部を形成するだけで、カバー材と封止材の被覆部分との接着を回避または接着面積を減少させる空間部を、容易に形成することが可能である。したがって、薄いシート状の材料からカバー材を連続的に大量に製造するときにカバー材に凹部をエンボス加工などで形成するだけで空間部を確保することが可能になる。その結果、カバー材と被覆部分との接着を避ける空間部を有する構造の折り曲げ開封包装体を連続的に大量に生産することが可能である。
また、閉鎖部分は、カバー材の他の部分よりも破断しやすい脆弱部を有するので、カバー材を折り曲げたときに閉鎖部分の脆弱部で局所的に破断して開口することが可能である。そのため、シート部材の破断開封部に形成された開口から収容部外部へ流れ出た内容物が、カバー材の閉鎖部分に接触することを回避することが可能である。
According to the folded and unwrapped package according to the fourth aspect of the present invention, the cover is formed only by forming the recess in the cover material by recessing the closed portion covering the coated portion of the sealing material in the direction away from the covered portion. It is possible to easily form a space that avoids the adhesion between the material and the covering portion of the sealing material or reduces the adhesion area. Therefore, when manufacturing a cover material continuously and in large quantities from a thin sheet material, it is possible to secure a space only by forming a recess in the cover material by embossing or the like. As a result, it is possible to continuously produce a large number of fold-opened packages having a structure having a space that avoids adhesion between the cover material and the covering portion.
In addition, since the closed portion has a fragile portion that is more easily broken than the other portions of the cover material, it is possible to locally break and open the fragile portion of the closed portion when the cover material is folded. Therefore, it is possible to avoid that the content which flowed out to the accommodating part outside from the opening formed in the fracture opening part of a sheet member contacts the closure part of a cover material.
本発明の請求項5に係る折り曲げ開封包装体によれば、カバー材の閉鎖部分に切れ目を形成することにより、閉鎖部分に脆弱部を容易に形成することが可能である。また、閉鎖部分は、シート材から離間しているので、閉鎖部分の切れ目とシート材の破断開封部との位置がずれていても、折り曲げ開封包装体を折り曲げたときには、閉鎖部分の切れ目は、シート材の破断開封部の開口動作の影響を受けずに良好に開口することが可能である。 According to the fifth aspect of the present invention, the fragile portion can be easily formed in the closed portion by forming the cut in the closed portion of the cover material. In addition, since the closed part is separated from the sheet material, even when the cut of the closed part and the broken open part of the sheet material are misaligned, when the folded package is folded, the cut of the closed part is It is possible to open well without being affected by the opening operation of the tear open portion of the sheet material.
本発明の請求項6に係る折り曲げ開封包装体によれば、カバー材の閉鎖部分は、本体部の周縁に当該本体部よりも薄いつば部を有し、前記脆弱部がつば部によって構成されている。そのため、カバー材を折り曲げたときに脆弱部であるつば部が局所的に破断して開口することが可能である。 According to a sixth aspect of the present invention, the closed portion of the cover material has a rim portion thinner than the main body portion at the periphery of the main body portion, and the fragile portion is constituted by the collar portion There is. Therefore, when the cover material is bent, it is possible that the flange portion which is the fragile portion is broken locally and opened.
本発明の請求項7に係る折り曲げ開封包装体によれば、封止材の被覆部分の上面および/またはカバー材の閉鎖部分の下面に突起が設けられ、突起が被覆部分の上面と閉鎖部分の下面との間に介在することにより、カバー材と被覆部分との接着面積を減少させる空間部が形成されている。そのため、カバー材をエンボス加工などによって凹ませる処理が不要になる。その結果、カバー材と封止材の被覆部分との接着面積を減少させる空間部を有する構造の折り曲げ開封包装体を連続的に大量に生産することが可能である。 According to a seventh aspect of the present invention, a protrusion is provided on the upper surface of the covering portion of the sealing material and / or the lower surface of the closing portion of the covering material, and the protrusions are the upper surface of the covering portion and the closing portion. By interposing the lower surface, a space is formed to reduce the adhesion area between the cover material and the covering portion. Therefore, the process of denting the cover material by embossing or the like is unnecessary. As a result, it is possible to continuously produce a large number of folded and opened packages having a structure having a space that reduces the adhesion area between the cover material and the covering portion of the sealing material.
本発明の請求項8に係る折り曲げ開封包装体によれば、封止材の被覆部分の下面および/またはシート材の上面に突起が設けられ、突起が被覆部分の下面とシート材の上面との間に介在することにより、シート材と被覆部分との接着面積を減少させる空間部が形成されている。そのため、シート材と封止材の被覆部分との間に剥離剤層を形成する必要が無くなる。その結果、シート材と封止材の被覆部分との接着面積を減少させた折り曲げ開封包装体を連続的に大量に生産することが可能である。
According to the folded package as claimed in
本発明の請求項9に係る折り曲げ開封包装体によれば、接着回避部は、被覆部分の上方および/または下方に形成された剥離剤層によって構成されている。そのため、接着回避部として空間部を形成する場合と比較して、剥離剤層によって当該空間部よりも薄い接着回避部を構成することが可能である。その結果、折り曲げ開封包装体の薄型化、ならびに表面の平坦化を容易に達成することが可能である。 According to the folded and unwrapped package according to the ninth aspect of the present invention, the adhesion avoiding portion is constituted by the release agent layer formed above and / or below the covering portion. Therefore, compared with the case where the space portion is formed as the adhesion avoidance portion, it is possible to configure the adhesion avoidance portion thinner than the space portion by the release agent layer. As a result, it is possible to easily achieve thinning of the folded and opened package and flattening of the surface.
本発明の請求項10に係る折り曲げ開封包装体によれば、カバー材の厚さがシート材の厚さの3倍以下であれば、シート材を手で折り曲げて破断開封する動作に支障を与えるおそれが低くなる。なお、カバー材の厚さがシート材の厚さの3倍を超える場合には、折り曲げ容易性を補助する必要があるので、ミシン目や折り曲げ罫線を設ける必要があるが、カバー材の厚さがシート材の厚さの3倍以下であれば、ミシン目や折り曲げ罫線を設ける必要は無い。但し、材質が硬いカバー材の場合には、ミシン目や折り曲げ罫線を設けてもよい。 According to the folded and unwrapped package according to claim 10 of the present invention, if the thickness of the cover material is not more than 3 times the thickness of the sheet material, the operation of bending and breaking the sheet material by hand is hindered. The fear is reduced. In addition, when the thickness of the cover material exceeds three times the thickness of the sheet material, it is necessary to assist the bending ease, so it is necessary to provide perforations and creased lines, but the thickness of the cover material If the thickness of the sheet material is three times or less, it is not necessary to provide perforations or creases. However, in the case of a cover material made of a hard material, perforations or bent ruled lines may be provided.
本発明の請求項11に係る折り曲げ開封包装体によれば、前記カバー材の厚さが前記封止材の厚さの0.1~30倍であれば、カバー材を封止材に接着する際に破れたり、しわが発生するおそれが低く、かつ、カバー材を折り曲げて封止材を破断させる動作に支障を与えるおそれが低くなる。 According to the eleventh aspect of the present invention, the cover material is adhered to the sealing material if the thickness of the cover material is 0.1 to 30 times the thickness of the sealing material. There is a low risk of tearing or wrinkles, and the risk of interfering with the operation of bending the cover material and breaking the sealing material is low.
本発明の請求項12に係る折り曲げ開封包装体によれば、カバー材が封止材よりも顔料、染料またはインクなどの色材が定着しやすい材料によって製造されているので、従来の折り曲げ開封包装体のように封止材が表材の表面を構成する構造と比較して、表材に容易に印刷することが可能であり、包装体の生産性が向上する。 According to the folded and unwrapped package according to claim 12 of the present invention, since the cover material is manufactured of a material to which a coloring material such as pigment, dye or ink can be fixed more easily than the encapsulating material, the conventional folded and unwrapped packaging As compared with the structure in which the sealing material constitutes the surface of the surface material like a body, printing on the surface material can be easily performed, and the productivity of the package is improved.
本発明の請求項13に係る折り曲げ開封包装体によれば、前記封止材が金属箔で製造された場合、前記金属箔よりも色材が定着しやすい材料は、紙、不織布、樹脂シート、木製シート、プラスチックフィルム、木材、ポリ乳酸樹脂(PLA)等の単体または複合材からなる群から選択された少なくとも1種からなるので、入手しやすく、かつ金属箔よりも色材が定着しやすく、カバー材の連続加工が容易である。
According to the folded package as claimed in
本発明の請求項14に係る折り曲げ開封包装体によれば、色材層がカバー材における封止材に対向する面、すなわち、カバー材における外部に露出していない面に形成されているので、色材層が外部の異物に接触して剥離や脱落するおそれが無い。その結果、カバー材における色材層による装飾や表示が剥がれたり、劣化しない。
According to the folded package as claimed in
本発明の請求項15に係る折り曲げ開封包装体によれば、接着回避部が色材層に形成されているので、接着回避部を色材層とともに、カバー材における封止材に対向する面に一括して形成することが可能である。その結果、作業工程の削減が可能になるとともに、カバー材に対する接着回避部を設けるための加工が不要になる。 According to the folded package as claimed in claim 15 of the present invention, since the adhesion avoiding portion is formed in the color material layer, the adhesion avoiding portion is formed on the surface of the cover material facing the sealing material together with the color material layer. It is possible to form collectively. As a result, it is possible to reduce the number of working processes and to eliminate the need for processing for providing an adhesion avoiding portion to the cover material.
本発明の請求項16に係る折り曲げ開封包装体の製造方法によれば、カバー材が封止材の上面において破断開封部を避けながら接着された構造を有する折り曲げ開封包装体を製造する際に、カバー材加工工程において、カバー材に貫通孔または上側に凹んだ凹部をあらかじめ形成し、その後、カバー材接着工程において、カバー材に形成された貫通孔または凹部を、封止材における破断開封部を覆う被覆部分の位置に合わせながら、封止材における被覆部分以外の部分の上面に折り曲げ部を覆うように接着する。これにより、カバー材を、封止材における破断開封部を覆う被覆部分を避けながら、封止材の上面に容易かつ確実に接着させることが可能である。
その結果、シート材、封止材、およびカバー材を圧着ローラなどを用いて連続的に互いに接着することが可能になり、カバー材が封止材の上面において破断開封部を避けながら接着された構造を有する折り曲げ開封包装体を連続的に製造することが可能である。
本発明の請求項17に係る折り曲げ開封包装体の製造方法によれば、カバー材が封止材の上面において破断開封部を避けながら接着された構造を有する折り曲げ開封包装体を製造する際に、カバー材加工工程において、カバー材に切り込みをあらかじめ形成し、その後、カバー材接着工程において、カバー材に形成された切り込みを、封止材における破断開封部を覆う被覆部分の位置に合わせながら、封止材における被覆部分以外の部分の上面に折り曲げ部を覆うように接着する。これにより、カバー材を、封止材における破断開封部を覆う被覆部分を避けながら、封止材の上面に容易かつ確実に接着させることが可能である。
According to the method for producing a folded package as claimed in claim 16 of the present invention, when producing a folded package having a structure in which the cover material is adhered on the upper surface of the sealing material while avoiding the tear-off portion, In the cover material processing step, a through hole or a concave portion recessed upward is formed in advance in the cover material, and then, in the cover material bonding step, the through hole or concave portion formed in the cover material is It adhere | attaches so that a bending part may be covered on the upper surface of parts other than the covering part in a sealing material, aligning to the position of the covering part. Thereby, it is possible to make the cover material adhere to the upper surface of the sealing material easily and reliably while avoiding the covering portion of the sealing material which covers the fracture opening part.
As a result, the sheet material, the sealing material, and the cover material can be continuously bonded to each other by using a pressure roller or the like, and the cover material is bonded on the upper surface of the sealing material while avoiding the fracture opening portion. It is possible to continuously produce a folded and opened package having a structure.
According to the method for producing a folded package as claimed in
本発明の請求項18に係る折り曲げ開封包装体の表材、および請求項19に係る折り曲げ開封構造は、シート材を補強するために、封止材を覆うカバー材を備えている。カバー材は、封止材における破断開封部を覆う被覆部分以外の部分において折り曲げ部を覆うように接着されている。また、封止材の被覆部分の上方および/または下方には、被覆部分がカバー材およびシート材のうちの少なくとも1つとの接着を回避または接着面積を減少させる接着回避部が形成されている。このようなカバー材によってシート材の折り曲げ部が補強されているので、折り曲げ開封包装体の輸送時および保管時において包装体に対して意図しない外力が作用しても、カバー材の引張抵抗および曲げ抵抗によってシート材に作用する力が減少する。その結果、シート材が折れ曲がって破断開封部が開口し、封止部が開封されるという不具合を確実に防止することが可能である。 According to an eighteenth aspect of the present invention, there is provided a cover material of a folded and opened package and a folded and opened structure according to the nineteenth aspect, provided with a cover material for covering the sealing material in order to reinforce the sheet material. The cover material is adhered so as to cover the bent portion at a portion other than the covering portion covering the fracture opening portion in the sealing material. In addition, an adhesion avoidance portion is formed above and / or below the covering portion of the sealing material, for preventing the adhesion of the covering portion to at least one of the cover material and the sheet material or reducing the adhesion area. Since the folded portion of the sheet material is reinforced by such a cover material, even when an unintended external force is applied to the package during transportation and storage of the folded and opened package, the tensile resistance and bending of the cover material are obtained. The resistance reduces the force acting on the sheet material. As a result, it is possible to reliably prevent the problem that the sheet material is bent to open the broken opening portion and the sealing portion is opened.
また、これらの構成では、被覆部分とカバー材および/またはシート材とは接着回避部によって接着を回避または接着面積を減少させている。そのため、シート材、封止材の被覆部分、およびカバー材の3層が互いに接着されている場合と比較して、シート材の破断開封部が封止材を破断開封する際の抵抗が小さくなる。その結果、シート材を折り曲げたときに、破断開封部は、カバー材が存在していても、封止材の被覆部分を容易かつ確実に破断開封することが可能である。
さらに、これらの構成では、シート材および封止材の曲げ剛性を上げる必要がないので、シート材および封止材は従来通り薄いシートを用いることが可能であり、薄いシート状の樹脂や金属箔などからなるシート材および封止材を用いて折り曲げ開封包装体の表材を連続的に大量に生産することが可能になる。
Also, in these configurations, the covering portion and the cover material and / or the sheet material avoid adhesion or reduce the adhesion area by the adhesion avoidance portion. Therefore, compared with the case where the sheet material, the covering portion of the sealing material, and the three layers of the cover material are adhered to each other, the resistance at the time of breaking and opening the sealing material of the sheet material is small. . As a result, when the sheet material is folded, the break opening part can break and open the covering portion of the sealing material easily and reliably even if the cover material is present.
Furthermore, in these configurations, since it is not necessary to increase the bending rigidity of the sheet material and the sealing material, it is possible to use a thin sheet as in the prior art, and thin sheet resin and metal foil can be used. It is possible to continuously and mass-produce the sheet material of the folded and opened package using the sheet material and the sealing material made of, for example.
請求項20に係る折り曲げ開封包装体によれば、破断開封時における内容物の飛散を防止するための飛散防止材が破断開封部の上方に設けられており、飛散防止材は、破断開封部と交差する、一方の側から他方の側に延びる1つ以上の第1くし刃と、他方の側から一方の側に伸びる1つ以上の第2くし刃とを備え、1つ以上の第1くし刃と1つ以上の第2くし刃は、破断開封部に対して交差する方向において交互に設けられているため、折り曲げて内容物(例えば、液状、ペースト状、粉末状、顆粒状、または錠剤タイプの食品、医薬品、または化粧品等)を取り出す際に、開口から収容部の外に押し出される内容物が第1くし刃および第2くし刃に沿って外に押し出されるため、押し出された内容物が意図せぬ方向に飛び散る虞がなく、目的の位置に内容物を正しく押し出すこと(塗工すること)ができる。 According to the folded and unwrapped package according to claim 20, the scattering prevention material for preventing scattering of the contents at the time of breaking and opening is provided above the breaking and opening portion, and the scattering prevention material is the breaking and opening portion and One or more first combs, one or more first combs extending from one side to the other, and one or more second combs extending from the other side to one, which intersect The blade and the one or more second comb blades are alternately provided in the direction intersecting with the tear-opened portion, so that the contents are folded (for example, liquid, paste, powder, granules, or tablets) When the type of food, medicine, cosmetics, etc. is taken out, the contents pushed out from the opening through the opening are pushed out along the first comb blade and the second comb blade, so the pushed out contents There is no risk of being scattered in unintended directions, Correctly push it the contents of the target position can (be coated).
請求項21に係る折り曲げ開封包装体によれば、破断開封部およびその周辺部に接着されて破断開封部を封止し、シート材が折り曲げ部で折り曲げられたときに破断開封部によって破断されて開封されることが可能な破断強度を有する封止材をさらに備えるため、輸送時や保管時等で意図しない外力が作用してもシート材が折れ曲がって破断開封部が意図せず開口して内容物が漏れてしまう虞がない。
According to the folded and unwrapped package according to
請求項22に係る折り曲げ開封包装体によれば、第1くし刃および第2くし刃の長さが、0.5mm~20mmであるため、折り曲げて内容物を取り出す際に、開口から収容部の外に押し出される内容物が0.5mm~20mmの長さの第1くし刃および第2くし刃に沿って外に押し出されるため、押し出された内容物が意図せぬ方向に飛び散る虞がなく、より容易に請求項20に係る効果を奏することができる。
Since the lengths of the first comb blade and the second comb blade are 0.5 mm to 20 mm according to the folded and unwrapped package body according to
請求項23に係る折り曲げ開封包装体によれば、第1くし刃および第2くし刃の幅が、0.3mm~3mmであるため、折り曲げて内容物を取り出す際に、開口から収容部の外に押し出される内容物が0.3mm~3mmの幅の第1くし刃および第2くし刃に沿って外に押し出されるため、押し出された内容物が意図せぬ方向に飛び散る虞がなく、より容易に請求項20に係る効果を奏することができる。
According to the folded package as in
請求項24に係る折り曲げ開封構造によれば、内容物を封入する包装体を折り曲げることによって包装体の一部が破断開封して、内容物を包装体から取り出すことが可能な包装体の折り曲げ開封構造であって、折り曲げ開封構造は、二つ折り状態に折り曲げ可能な折り曲げ部、および折り曲げ部で折り曲げられたときに開口を形成する破断開封部を有するシート材を備えており、破断開封時における内容物の飛散を防止するための飛散防止材が、破断開封部の上方に設けられており、飛散防止材は、破断開封部と交差する、一方の側から他方の側に延びる1つ以上の第1くし刃と、他方の側から一方の側に伸びる1つ以上の第2くし刃とを備え、1つ以上の第1くし刃と1つ以上の第2くし刃は、破断開封部に対して交差する方向において交互に設けられているため、折り曲げて内容物(例えば、液状、ペースト状、粉末状、顆粒状、または錠剤タイプの食品、医薬品、または化粧品等)を取り出す際に、開口から収容部の外に押し出される内容物が第1くし刃および第2くし刃に沿って外に押し出されるため、押し出された内容物が意図せぬ方向に飛び散る虞がなく、目的の位置に内容物を正しく押し出すこと(塗工すること)ができる。 According to the folded and unwrapped structure relating to a twenty-fourth aspect of the present invention, a part of the package is broken open by folding the package enclosing the contents, and the package is unfolded so that the contents can be taken out from the package The structure is a sheet material having a foldable portion which can be folded in a half-folded state and a break-opened portion which forms an opening when folded at the fold portion, the content at the time of break-opened An anti-scattering material for preventing scattering of objects is provided above the break opening part, and the anti-scattering material intersects the break opening part, and one or more first extending from the one side to the other side One comb blade and one or more second comb blades extending from the other side to one side, wherein the one or more first comb blades and the one or more second comb blades are for the fracture opening In the crossing direction Because they are provided mutually, when taking out the contents (for example, liquid, paste, powder, granules, or tablet type food, medicine, cosmetics, etc.), they are put out of the container through the opening. Since the content to be pushed out is pushed out along the first comb blade and the second comb blade, there is no risk of the pushed out contents being spattered in an unintended direction, and the content is pushed out correctly to the desired position ( Can be coated).
請求項25に係る折り曲げ開封構造によれば、破断開封部およびその周辺部に接着されて破断開封部を封止し、シート材が折り曲げ部で折り曲げられたときに破断開封部によって破断されて開封されることが可能な破断強度を有する封止材をさらに備えるため、輸送時や保管時等で意図しない外力が作用してもシート材が折れ曲がって破断開封部が意図せず開口して内容物が漏れてしまう虞がない。 According to the folded and opened structure relating to a twenty-fifth aspect of the present invention, when the sheet material is folded at the bending portion, the breaking and opening portion is sealed by being adhered to the breaking and opening portion and its peripheral portion. The sheet material is bent even when an unintended external force is applied during transportation or storage, etc. to further include a sealing material having a breaking strength that can be There is no risk of leakage.
請求項26に係る折り曲げ開封構造によれば、第1くし刃および第2くし刃の長さが、0.5mm~20mmであるため、折り曲げて内容物を取り出す際に、開口から収容部の外に押し出される内容物が0.5mm~20mmの長さの第1くし刃および第2くし刃に沿って外に押し出されるため、押し出された内容物が意図せぬ方向に飛び散る虞がなく、より容易に請求項20に係る効果を奏することができる。 According to the folding and unsealing structure relating to the twenty-sixth aspect, since the lengths of the first comb blade and the second comb blade are 0.5 mm to 20 mm, when the contents are taken out by bending, the outside of the storage portion from the opening Content pushed out to the outside along the first and second comb blades with a length of 0.5 mm to 20 mm, so there is no risk that the pushed out contents will be scattered in an unintended direction, The effects of claim 20 can be easily achieved.
請求項27に係る折り曲げ開封構造によれば、第1くし刃および第2くし刃の幅が、0.3mm~3mmであるため、折り曲げて内容物を取り出す際に、開口から収容部の外に押し出される内容物が0.3mm~3mmの幅の第1くし刃および第2くし刃に沿って外に押し出されるため、押し出された内容物が意図せぬ方向に飛び散る虞がなく、より容易に請求項20に係る効果を奏することができる。 According to the folded and unwrapped structure relating to claim 27, since the width of the first comb blade and the second comb blade is 0.3 mm to 3 mm, when the contents are taken out by bending, the contents are taken out of the opening from the opening. Since the content to be extruded is pushed out along the first and second comb blades having a width of 0.3 mm to 3 mm, there is no risk of the extruded content being scattered in an unintended direction, it is easier to carry out. The effects of claim 20 can be achieved.
つぎに図面を参照しながら本発明の折り曲げ開封包装体およびその製造方法、ならびに折り曲げ開封包装体の表材の実施形態についてさらに詳細に説明する。
図1~4に示される折り曲げ開封包装体(1)は、内容物(P)を封入する包装体を折り曲げることによって包装体の一部が破断開封して、該内容物(P)を包装体(1)から取り出すことが可能な構成を有する。具体的には以下のように構成されている。
折り曲げ開封包装体(1)は、折り曲げたときに破断開封する表材(2)と、容器材となる裏材(3)を備える。表材(2)と裏材(3)の四方の周縁におけるシール部(30)においてホットメルトなどによって接着されている。これによって、表材(2)と裏材(3)との間に内容物(P)を収容可能な収容部(4)が形成されている。
Next, with reference to the drawings, embodiments of the folded and unfolded package of the present invention, the method for producing the same, and the surface material of the folded and unwrapped package will be described in more detail.
In the folded and opened package (1) shown in FIGS. 1 to 4, part of the package is broken open by folding the package enclosing the contents (P), and the contents (P) are packaged It has the composition which can be taken out from (1). Specifically, it is configured as follows.
The folded and unwrapped package (1) is provided with a front material (2) which is broken open when it is folded and a backing (3) which is a container material. Bonding is performed by hot melt or the like at the seal portions (30) at the four peripheral edges of the surface material (2) and the backing material (3). By this, the accommodating part (4) which can accommodate the content (P) between the front material (2) and the backing material (3) is formed.
表材(2)は、内容物(P)を封入する包装体(1)を折り曲げることによって包装体(1)の一部が破断開封して、該内容物(P)を包装体(1)から取り出すことが可能な包装体(1)の折り曲げ開封構造を有している。
このような折り曲げ開封構造を有する表材(2)は、具体的には、シート材(5)と、封止材(6)と、カバー材(7)と、溶着材(8)とを備える。
In the surface material (2), a part of the package (1) is broken open by bending the package (1) enclosing the content (P), and the content (P) is packaged (1) And has a folded and opened structure of the package (1) which can be taken out of the container.
Specifically, the front material (2) having such a folded and opened structure includes a sheet material (5), a sealing material (6), a cover material (7), and a welding material (8). .
シート材(5)は、二つ折り状態に折り曲げ可能な折り曲げ部(9)、および折り曲げ部(9)で折り曲げられたときに開口を形成する破断開封部(10)を有する。
シート材(5)の材質や寸法は、包装体(1)の大きさ、折り曲げ開封角度、カバー材(7)の後述の貫通孔(13)(空間部(12))の形状、大きさ、等々の条件により決定される。
シート材(5)の材料としては、アモルファスポリエチレンテレフタレート(APET)、ポリプロピレン(PP)、 スチレンなどの樹脂材料の単体や複合材からなる膜状または薄板状の部材が用いられる。
The sheet material (5) has a bent portion (9) which can be folded in a half-folded state, and a break opening portion (10) which forms an opening when bent at the bent portion (9).
The material and dimensions of the sheet material (5) are the size of the package (1), the bending and opening angle, the shape and size of the through hole (13) (space portion (12)) described later of the cover material (7) It is determined by the condition of etc.
As a material of the sheet material (5), a film-like or thin plate-like member made of a single substance of a resin material such as amorphous polyethylene terephthalate (APET), polypropylene (PP), styrene or the like or a composite material is used.
折り曲げ部(9)は、折り曲げ性を補助するものでシート材(5)に設けられる。折り曲げ部(9)は、深さ・幅・長さ・残厚寸法やその形状は包装体(1)全体の構造により任意に決定される。
例えば、図2~3に示される折り曲げ部(9)は、折り曲げ罫線によって構成されている。折り曲げ罫線は、シート材(5)における折り曲げ予定箇所を連続的または断続的にV字状または半円状に凹ませることにより、折り曲げ可能になっている。なお、図6の(d)、(e)に示されるような折り曲げ部(9)が狭い場合には折り曲げ罫線は必要ない。
The bent portion (9) is provided to the sheet material (5) for assisting the bendability. The depth, width, length, remaining thickness dimension, and shape of the bent portion (9) are arbitrarily determined by the structure of the entire package (1).
For example, the bent portion (9) shown in FIGS. 2 to 3 is constituted by a bent ruled line. The folding ruled line is foldable by continuously or intermittently recessing a portion to be folded in the sheet material (5) in a V shape or a semicircular shape. In addition, when a bending part (9) as shown by (d) and (e) of FIG. 6 is narrow, a bending ruled line is not required.
破断開封部(10)は、シート材(5)が折り曲げ部(9)で折り曲げられたときに開口を形成するように構成されている。図2に示される破断開封部(10)は、シート材(5)における線状の折り曲げ部(9)の途中に形成されている。この破断開封部(10)は、シート材(5)を貫通して形成された溝であり、トムソン型による打ち抜きまたはレーザー加工によって形成される。なお、溝は、シート材(5)を折り曲げたときに開口すればよいので、シート材(5)を完全に貫通していなくてもよく、ハーフカットでもよい。 The break opening portion (10) is configured to form an opening when the sheet material (5) is bent at the bending portion (9). The fracture opening part (10) shown by FIG. 2 is formed in the middle of the linear bending part (9) in a sheet material (5). The tear-off opening (10) is a groove formed through the sheet material (5), and is formed by punching or laser processing using a Thomson type. The groove may be opened when the sheet material (5) is bent, and therefore the groove may not completely penetrate the sheet material (5), and may be half cut.
図2および図5(a)に示される破断開封部(10)は、断続的に形成された溝によって構成されているが、本発明は開口を形成可能な形状であれば破断開封部(10)の形状について特に限定しない。したがって、破断開封部(10)は、図5(b)に示されるH形状、図5(c)に示される波形だけでなく、内容物の種類や使用方法などに対応して種々の形状を採用してもよい。
図5(c)に示される波形の破断開封部(10)は、カバー材(7)に接着されておらず、大きい矩形の貫通孔(13)を通して外部に露出している。そのため、包装体(10)が少し折れ曲がったときに、波形の破断開封部10が浮き上がり、波形の破断開封部(10)にゴミ等の異物が侵入するおそれがある。
そこで、ゴミ等の異物が侵入防止するために、図5(c)に示されるように、波形の破断開封部(10)の少なくとも1か所(図5(c)では4か所)に止め部(14)を設けることが好ましい。止め部(14)は、包装体(1)を折り曲げたときに破断開封部(10)が破損して開封できる程度の力で、破断開封部(10)が開封することを止める(仮止めする)ことが可能な構成を有する。止め部(14)は、例えば、破断開封部(10)の隙間を部分的に閉じる処理、例えばヒートシールやプレスなどによって形成される。
Although the break opening part (10) shown by FIG. 2 and FIG. 5 (a) is comprised by the groove | channel formed intermittently, this invention is a shape which can form an opening, and the break opening part (10) There is no particular limitation on the shape of. Therefore, not only the H shape shown in FIG. 5 (b) and the waveform shown in FIG. 5 (c) but various shapes corresponding to the type and usage of contents as well as the H shape shown in FIG. 5 (b) It may be adopted.
The corrugated break-opened portion (10) shown in FIG. 5 (c) is not bonded to the cover material (7) and is exposed to the outside through the large rectangular through hole (13). Therefore, when the package body (10) is slightly bent, the broken
Therefore, in order to prevent foreign matter such as dust from invading, as shown in FIG. 5 (c), it is stopped at at least one place (four places in FIG. 5 (c)) of the breaking opening part (10) of the waveform. It is preferable to provide a part (14). The stopper (14) stops (temporarily holds) the tear-opened part (10) from opening with a force sufficient to break the tear-opened part (10) and open the bag (1) when it is bent. ) Is possible. The stopper (14) is formed, for example, by a process of partially closing the gap of the tear-off opening (10), such as heat sealing or a press.
封止材(6)は、シート材(5)における少なくとも破断開封部(10)およびその周辺部に接着されて破断開封部(10)を封止する。本実施形態の封止材(6)は、シート材(5)の全面に接着されているが、少なくとも破断開封部(10)およびその周辺部に接着されていればよい。いいかえれば、封止材(6)は、少なくとも破断開封部(10)を覆う被覆部分(11)およびその周辺部に接着されていればよい。 The sealing material (6) is bonded to at least the break opening part (10) and its periphery in the sheet material (5) to seal the break opening part (10). Although the sealing material (6) of the present embodiment is bonded to the entire surface of the sheet material (5), it may be bonded to at least the break-opened portion (10) and the periphery thereof. In other words, the sealing material (6) may be bonded to the covering portion (11) covering at least the tear-off opening (10) and the periphery thereof.
封止材(6)は、シート材(5)が折り曲げ部(9)で折り曲げられたときに破断開封部(10)によって破断されて開封されることが可能な破断強度を有する。
封止材(6)は、具体的には、内容物(P)によりガスバリア性、防湿性等の条件を満足するフィルム状のものであって、包装体(1)を折り曲げた時に破断する物性を持ったものである。封止材(6)は、例えば、アルミニウムなどの金属箔や薄い樹脂製フィルム等などの単体や複合材である。
封止材(6)の厚さは、内容物(P)、包装体(1)の大きさ、内容物(P)の物性や体積などの条件により決定される。また、封止材(6)の表面には印刷加工やエンボス加工などが施されてもよい。
The sealing material (6) has a breaking strength that can be broken and opened by the break opening portion (10) when the sheet material (5) is bent at the bending portion (9).
Specifically, the sealing material (6) is a film-like material satisfying the conditions such as gas barrier properties and moisture resistance by the content (P), and is a physical property that breaks when the package (1) is bent. The The sealing material (6) is, for example, a simple substance or a composite material such as a metal foil such as aluminum or a thin resin film.
The thickness of the sealing material (6) is determined by conditions such as the content (P), the size of the package (1), and the physical properties and volume of the content (P). Moreover, printing processing, embossing, etc. may be given to the surface of a sealing material (6).
カバー材(7)は、封止材(6)を覆い、封止材(6)における破断開封部(10)を覆う被覆部分(11)以外の部分において折り曲げ部(9)を覆うように接着されている。
カバー材(7)は、包装体(1)の表材(2)全体を覆う広さ(シート材(5)と同じ面積)でなくてもよく、折り曲げ部(9)と破断開封部(10)の周囲を覆い、かつ、折り曲げ部(9)の少なくとも一部を覆う程度の面積があればよい。
The cover material (7) covers the sealing material (6) and adheres so as to cover the bent portion (9) in the sealing material (6) other than the covering portion (11) covering the fracture opening portion (10) It is done.
The cover material (7) does not have to have a width (the same area as the sheet material (5)) covering the entire surface material (2) of the package (1), and the bent part (9) and the break opening part (10) It is sufficient to cover the periphery of the cover and to cover at least a part of the bent portion (9).
封止材(6)の被覆部分(11)の上方および/または下方(図1~4の例では上方)には、被覆部分(11)がカバー材(7)およびシート材(5)のうちの少なくとも1つ(図1~4の例ではカバー材(7))との接着を回避または接着面積を減少させる接着回避部として空間部(12)が形成されている。具体的には、カバー材(7)における封止材(6)の被覆部分(11)に対応する位置において貫通孔(13)を有している。これにより、貫通孔(13)の内部空間によって、カバー材(7)と被覆部分(11)との接着を回避または接着面積を減少させる空間部(12)が構成されている。
言い換えれば、接着回避部は、被覆部分(11)の上方および/または下方(図1~4の例では上方)に形成された空間部(12)によって構成されている。なお、被覆部分(11)の下方に空間部(27)が形成された例(図9(a))、および被覆部分(11)の上方および下方に空間部(12)、(27)が形成された例(図9(b))については後段で説明する。
Above and / or below (in the example of FIGS. 1 to 4 the upper part of) the covering part (11) of the sealing material (6), the covering part (11) comprises the cover material (7) and the sheet material (5) A space (12) is formed as an adhesion avoidance portion which avoids adhesion to at least one of the above (in the example of FIGS. 1 to 4 and the cover material (7)) or reduces the adhesion area. Specifically, the through hole (13) is provided at a position corresponding to the covering portion (11) of the sealing material (6) in the cover material (7). Thus, the internal space of the through hole (13) constitutes a space (12) for avoiding the adhesion between the cover material (7) and the covering portion (11) or reducing the adhesion area.
In other words, the adhesion avoidance portion is constituted by the space (12) formed above and / or below (in the example of FIGS. 1 to 4) the covering portion (11). In addition, the example (FIG. 9 (a)) in which the space part (27) was formed under the covering part (11), and the space parts (12) and (27) were formed above and under the covering part (11). The described example (FIG. 9B) will be described later.
図1~2に示される貫通孔(13)は、線状の折り曲げ部(9)の中間位置において、線状の破断開封部(10)およびその周辺部を覆う位置に配置され、細長い矩形のスリット状である。
図5(a)に示されるように、破断開封部(10)が延びる方向に直交する方向(すなわち、貫通孔(13)の幅方向)における破断開封部(10)と貫通孔(13)の内周縁との間隔Hは、0.1~10mm程度が望ましい。ただし、貫通孔(13)および破断開封部(10)の形状によってはカバー材(7)の内周縁と破断開封部(10)との間隔が0であっても、内容物(P)が吐出時にカバー材(7)に引っ掛かっても、問題なく出ればよい。間隔Hが10mmより大きいと空間部(12)による破断開封部(10)を保護する性能が大きく劣る。これらの条件を考慮すれば、間隔Hは0~10mm程度が望ましい。
The through hole (13) shown in FIGS. 1 and 2 is arranged at a position covering the linear break opening portion (10) and the periphery thereof at an intermediate position of the linear bending portion (9), and has an elongated rectangular shape It is slit-like.
As shown in FIG. 5 (a), the rupture opening part (10) and the through hole (13) in the direction orthogonal to the extending direction of the fracture opening part (10) (that is, the width direction of the through hole (13)) The distance H to the inner circumferential edge is preferably about 0.1 to 10 mm. However, depending on the shape of the through hole (13) and the break opening part (10), the content (P) is discharged even if the distance between the inner peripheral edge of the cover material (7) and the break opening part (10) is zero. Even if it gets caught on the cover material (7) at any time, it should be out without problems. If the distance H is larger than 10 mm, the ability to protect the fractured portion (10) due to the space (12) is significantly inferior. In consideration of these conditions, the distance H is desirably about 0 to 10 mm.
また、破断開封部(10)が延びる方向における破断開封部(10)と貫通孔(13)の内周縁との間隔H’は、包装体(1)の大きさにもよるが、破断開封部(10)が延びる方向の延長線上であるので、間隔H’は0でも内容物(P)の流出にとってはとくに問題がない。しかし、間隔H’が5mm以上になると折り曲げ罫線からなる折り曲げ部(9)の補強効果が劣る。よって間隔H’は0~5mm程度が望ましい。 In addition, the distance H 'between the fracture opening part (10) and the inner peripheral edge of the through hole (13) in the direction in which the fracture opening part (10) extends depends on the size of the package (1). Since (10) is an extension of the extending direction, there is no particular problem for the outflow of the contents (P) even if the interval H ′ is 0. However, if the distance H 'is 5 mm or more, the reinforcing effect of the bent portion (9) formed by the bent ruled line is inferior. Therefore, the interval H 'is desirably about 0 to 5 mm.
貫通孔(13)の形状は、破断開封部(10)の形状に対応する形状や大きさに設定されればよく、例えば、図5(b)に示されるH形状の破断開封部(10)に対応してH形状の貫通孔(13)を形成すればよい。また、図5(c)に示される波形の破断開封部(10)の全体が入る大きさの矩形の貫通孔(13)を形成すればよい。また、貫通孔(13)の形状や大きさは、内容物(P)の流出量、粘度や用途、あるいはカバー材(7)の厚さ、材質の硬さなどの条件を考慮して設定される。 The shape of the through hole (13) may be set to a shape or size corresponding to the shape of the rupture opening part (10), for example, the H-shaped rupture opening part (10) shown in FIG. 5 (b) The H-shaped through hole (13) may be formed correspondingly to In addition, a rectangular through hole (13) having a size into which the whole of the corrugated tear-opened portion (10) shown in FIG. 5 (c) can be formed. In addition, the shape and size of the through hole (13) are set in consideration of the outflow amount of the content (P), the viscosity, the application, the thickness of the cover material (7), the hardness of the material, etc. Ru.
なお、破断開封部(10)の一部がカバー材(7)によってふさがれていても内容物(P)の流出に問題がなければよい。すなわち、貫通孔(13)の大きさが破断開封部(10)の全体が入る大きさよりも小さい場合でも、カバー材(7)と封止材(6)の被覆部分(11)との接着面積を減少させる空間部(12)を形成することが可能である。 In addition, even if a part of the break opening part (10) is blocked by the cover material (7), it is preferable if there is no problem in the outflow of the contents (P). That is, even when the size of the through hole (13) is smaller than the size in which the whole of the break opening part (10) is included, the adhesion area between the cover material (7) and the covering portion (11) of the sealing material (6) It is possible to form a space (12) that reduces
カバー材(7)は、封止材(6)の保護と包装体(1)の美麗化に必要な文字、柄、デザイン等を印刷加工してもよい。カバー材(7)の材質としては、紙、不織布、樹脂シート、木製シート、プラスチックフィルム、金属箔、木材、ポリ乳酸樹脂(PLA)(植物から取れた樹脂)等の単体、複合材など種々の材料を用いることが可能である。
カバー材(7)は、封止材(6)よりも色材が定着しやすい材料で製造されているのが好ましい。この場合、カバー材(7)が封止材(6)よりも顔料、染料またはインクなどの色材が定着しやすい材料によって製造されているので、従来の折り曲げ開封包装体(1)のように封止材(6)が表材(2)の表面を構成する構造と比較して、表材(2)に容易に印刷することが可能であり、包装体(1)の生産性が向上する。
A cover material (7) may print-process characters, a pattern, a design etc. required for protection of a sealing material (6), and beauty of a package body (1). The cover material (7) is made of various materials such as paper, non-woven fabric, resin sheet, wood sheet, plastic film, metal foil, wood, single substance such as polylactic acid resin (PLA) (resin separated from plant), composite material It is possible to use materials.
The cover material (7) is preferably made of a material in which the coloring material is more easily fixed than the sealing material (6). In this case, since the cover material (7) is made of a material to which a coloring material such as a pigment, dye or ink can be fixed more easily than the sealing material (6), it is similar to the conventional folded and opened package (1). Compared with the structure in which the sealing material (6) constitutes the surface of the surface material (2), printing can be easily performed on the surface material (2), and the productivity of the package (1) is improved. .
封止材(6)が金属箔によって製造されている場合、金属箔よりも色材が定着しやすい材料は、紙、不織布、樹脂シート、木製シート、プラスチックフィルム、木材、ポリ乳酸樹脂(PLA)等の単体または複合材からなる群から選択された少なくとも1種からなるのが好ましい。この場合、これらの材料をカバー材(7)の材料として用いれば、入手しやすく、かつ金属箔よりも色材が定着しやすく、カバー材(7)の連続加工が容易であるので、好ましい。 When the sealing material (6) is made of metal foil, the material to which the coloring material is more easily fixed than metal foil is paper, non-woven fabric, resin sheet, wood sheet, plastic film, wood, polylactic acid resin (PLA) And the like, or at least one selected from the group consisting of a single material or a composite material such as In this case, it is preferable to use these materials as the material of the cover material (7) because it is easy to obtain, and the color material is more easily fixed than the metal foil, and continuous processing of the cover material (7) is easy.
カバー材(7)と封止材(6)との接着は、ホットメルト材での溶着、接着剤での接着、粘着剤での接着等々によって行われ、これらカバー材(7)および封止材(6)の材質や厚さに応じて決定される。なお、封止材(6)とシート材(5)の接着についても同様である。さらに、シート材(5)と溶着材(8)との接着についても同様である。 Bonding between the cover material (7) and the sealing material (6) is performed by welding with a hot melt material, bonding with an adhesive, bonding with an adhesive, etc. These cover material (7) and sealing material It is determined according to the material and thickness of (6). The same applies to the adhesion of the sealing material (6) and the sheet material (5). Furthermore, the same applies to the adhesion between the sheet material (5) and the welding material (8).
カバー材(7)の厚さは、シート材(5)の厚さの3倍以下であるのが好ましい。カバー材(7)の厚さがシート材(5)の厚さの3倍以下であれば、シート材(5)を手で折り曲げて破断開封する動作に支障を与えるおそれが低くなる。
カバー材(7)の厚さは、封止材(6)の厚さの0.1~30倍であるのが好ましい。上記範囲内であれば、カバー材(7)を封止材(6)に接着する際に破れたり、しわが発生するおそれが低く、かつ、カバー材(7)を折り曲げて封止材(6)を破断させる動作に支障を与えるおそれが低くなる。
The thickness of the cover material (7) is preferably 3 times or less the thickness of the sheet material (5). If the thickness of the cover material (7) is not more than three times the thickness of the sheet material (5), there is a low possibility that the operation of bending the sheet material (5) by hand and breaking and opening it will be hindered.
The thickness of the cover material (7) is preferably 0.1 to 30 times the thickness of the sealing material (6). Within the above range, the cover material (7) is less likely to be broken or wrinkled when adhering to the sealing material (6), and the cover material (7) is bent to form the sealing material (6 Is less likely to interfere with the operation of breaking the
溶着材(8)は、容器材となる裏材(3)との加熱接着性のある部材であればよい。
容器材となる裏材(3)は、折り曲げ可能な形状と物性があり、溶着材(8)と溶着可能な材料であればよい。容器材となる裏材(3)は、例えば、ポリエチレンなどの柔軟な材料で製造された薄肉フィルムなどからなる。
The welding material (8) may be a member having heat adhesion to the backing (3) to be a container material.
The backing material (3) to be a container material has a shape and physical properties that can be bent, and may be a material that can be welded to the welding material (8). The backing (3) to be a container material is made of, for example, a thin film made of a flexible material such as polyethylene.
上記のように構成された折り曲げ開封包装体(1)、具体的には、当該包装体(1)が備える表材(2)、および折り曲げ開封構造では、折り曲げ開封包装体(1)の表材(2)は、シート材(5)を補強するために、封止材(6)を覆うカバー材(7)を備えている。カバー材(7)は、封止材(6)における破断開封部(10)を覆う被覆部分(11)以外の部分において折り曲げ部(9)を覆うように接着されている。また、封止材(6)の被覆部分(11)の上方および/または下方には、被覆部分がカバー材(7)およびシート材(5)のうちの少なくとも1つとの接着を回避または接着面積を減少させる接着回避部として空間部(12)、(27)(図1および図9(a)、(b)参照)が形成されている。 The folded and opened package (1) configured as described above, specifically, the surface material (2) provided in the package (1), and the folded and opened package (1) in the folded and opened structure (2) is provided with the cover material (7) which covers a sealing material (6), in order to reinforce a sheet material (5). The cover member (7) is bonded so as to cover the bent portion (9) at a portion other than the covering portion (11) which covers the tear-opened portion (10) in the sealing material (6). Also, above and / or below the covering portion (11) of the sealing material (6), the covering portion avoids adhesion with at least one of the cover material (7) and the sheet material (5) or the adhesion area Spaces (12) and (27) (see FIG. 1 and FIGS. 9A and 9B) are formed as adhesion avoidance portions that reduce
このようなカバー材(7)によってシート材(5)の折り曲げ部(9)が補強されているので、折り曲げ開封包装体(1)の輸送時および保管時において包装体(1)に対して意図しない外力が作用しても、カバー材(7)の引張抵抗および曲げ抵抗(図3の折り曲げ部(9)を横断する引張りおよび曲げを示す矢印参照)によってシート材(5)に作用する力が減少する。その結果、シート材(5)が折れ曲がって破断開封部(10)が開口し、封止部が開封されるという不具合を確実に防止することが可能である。 Since the folded portion (9) of the sheet material (5) is reinforced by such a cover material (7), it is intended for the package (1) at the time of transportation and storage of the folded and opened package (1) Even if an external force is applied, the force acting on the sheet material (5) by the tensile resistance and bending resistance of the cover material (7) (refer to the arrow indicating tension and bending across the bent portion (9) in FIG. 3) Decrease. As a result, it is possible to reliably prevent the problem that the sheet material (5) is bent and the break opening part (10) is opened and the sealing part is opened.
例えば、図3に示されるように、包装体(1)少し折り曲げられた状態(10~20度程度の角度範囲内)では、カバー材(7)の引張抵抗および曲げ抵抗によってシート材(5)に作用する力が減少するとともに、カバー材(7)が平板の状態に戻ろうとする復元力によって、包装体(1)が元の形状に早期に回復する。その結果、包装体(1)の保管時および輸送時などにおいて、意図しない外力が包装体(1)に作用しても破断開封を回避することが可能である。 For example, as shown in FIG. 3, in the slightly bent state (within the angle range of about 10 to 20 degrees) of the package (1), the sheet material (5) is obtained by the tensile resistance and the bending resistance of the cover material (7). Due to the reduction of the force acting on the packaging material (1), the packaging body (1) recovers to its original shape early due to the restoring force of the cover material (7) to return to the flat state. As a result, even when an unintended external force acts on the package (1) at the time of storage, transport and the like of the package (1), it is possible to avoid breaking and opening.
また、この構成では、被覆部分とカバー材(7)および/またはシート材(5)とは接着回避部である空間部(12)、(27)(図1および図9(a)、(b)参照)を介して接着を回避または接着面積を減少させている。そのため、シート材(5)、封止材(6)の被覆部分(11)、およびカバー材(7)の3層が互いに接着されている場合と比較して、シート材(5)の破断開封部(10)が封止材(6)を破断開封する際の抵抗が小さくなる。その結果、シート材(5)を折り曲げたときに、破断開封部(10)は、カバー材(7)が存在していても、破断開封部(10)によって封止材(6)の被覆部分(11)を容易かつ確実に破断開封することが可能である。
さらに、この構成では、シート材(5)および封止材(6)の曲げ剛性を上げる必要がないので、シート材(5)および封止材(6)は従来通り薄いシートを用いることが可能であり、薄いシート状の樹脂や金属箔などからなるシート材(5)および封止材(6)を用いて表材(2)およびそれを備えた折り曲げ開封包装体(1)を連続的に大量に生産することが可能になる。
Further, in this configuration, the covering portion and the cover member (7) and / or the sheet member (5) are space portions (12), (27) which are adhesion avoiding portions (FIGS. 1 and 9 (a), (b) A) Avoid adhesion or reduce the adhesion area via). Therefore, compared with the case where three layers of the sheet material (5), the covering portion (11) of the sealing material (6), and the cover material (7) are adhered to each other, the tearing-open of the sheet material (5) The resistance when the part (10) breaks and opens the sealing material (6) is reduced. As a result, when the sheet material (5) is bent, even if the cover material (7) is present, the broken part (10) is covered by the covering material (6) by the broken part (10) (11) can be broken open easily and reliably.
Furthermore, in this configuration, since it is not necessary to increase the bending rigidity of the sheet material (5) and the sealing material (6), it is possible to use a thin sheet as the sheet material (5) and the sealing material (6) as before. Using a sheet material (5) and a sealing material (6) made of a thin sheet resin and metal foil etc. and continuously covering the surface material (2) and the folded and opened package (1) provided with the same It will be possible to mass produce.
また、上記の折り曲げ開封包装体(1)では、接着回避部は、被覆部分(10)の上方および/または下方に形成された空間部(12)、(27)(図1および図9(a)、(b)参照)によって構成されている。これらの空間部(12)、(27)によって、被覆部分(10)とカバー材(7)および/またはシート材(5)との間の接着を回避または接着面積を減少させることが可能である。したがって、接着を回避または接着面積を減少させるために剥離剤等の塗布が不要であり、包装体の構造が簡単になるとともに製造コストの低減が可能である。 Further, in the above-mentioned folded and opened packaging body (1), the adhesion avoiding portion is a space portion (12), (27) formed above and / or below the covering portion (10) (FIG. 1 and FIG. And b)). By means of these spaces (12), (27) it is possible to avoid adhesion or to reduce the adhesion area between the covering part (10) and the cover material (7) and / or the sheet material (5) . Therefore, in order to avoid adhesion or to reduce the adhesion area, the application of a release agent or the like is unnecessary, and the structure of the package can be simplified and the manufacturing cost can be reduced.
また、上記の折り曲げ開封包装体(1)では、カバー材(7)は、封止材(6)の被覆部分(11)に対応する位置において貫通孔(13)を有し、空間部(12)は、貫通孔(13)の内部空間によって構成されている。そのため、カバー材(7)に貫通孔(13)を形成するだけで、カバー材(7)と封止材(6)の被覆部分(11)との接着を回避または接着面積を減少させる空間部(12)を、容易に形成することが可能である。したがって、薄いシート状の材料からカバー材(7)を連続的に大量に製造するときにカバー材(7)に貫通孔(13)を連続的に開けるだけで空間部(12)を確保することが可能になる。その結果、カバー材(7)と被覆部分(11)との接着を避ける空間部(12)を有する構造の折り曲げ開封包装体(1)を連続的に大量に生産することが可能である。 Further, in the above-mentioned folded package (1), the cover material (7) has a through hole (13) at a position corresponding to the covering portion (11) of the sealing material (6). ) Is constituted by the internal space of the through hole (13). Therefore, the space part which avoids adhesion between the cover material (7) and the covering portion (11) of the sealing material (6) or reduces the adhesion area only by forming the through holes (13) in the cover material (7) It is possible to easily form (12). Therefore, when the cover material (7) is continuously manufactured in large quantities from a thin sheet material, the space (12) is secured only by continuously opening the through holes (13) in the cover material (7). Becomes possible. As a result, it is possible to continuously mass-produce the folded folded package (1) having a space (12) having a space (12) for avoiding the adhesion between the cover material (7) and the covering portion (11).
図6(a)~(d)に示されるように、表材(2)およびその最上層を構成するカバー材(7)は、種々の形状を採用され得る。例えば、図6(a)に示される表材(2)は、ビンのように、一部が細長くなっている部分を有する。細長い部分には、シート材(5)の折り曲げ部(9)および破断開封部(10)が横断するように形成されている。カバー材(7)の貫通孔(13)は、破断開封部(10)が入るように、すなわち、破断開封部(10)の上方に空間部(12)が形成されるように配置されている。図6(a)に示される表材(2)では、表材(2)の細長い部分を折り曲げることにより、破断開封部(10)を容易に破断し開口することが可能であり、小さい力で包装体(1)の開封が可能になる。 As shown in FIGS. 6 (a) to 6 (d), the surface material (2) and the cover material (7) constituting the top layer thereof can have various shapes. For example, the surface material (2) shown in FIG. 6 (a) has a portion that is partially elongated like a bottle. In the elongated portion, the fold (9) and the tear-open portion (10) of the sheet material (5) are formed to cross. The through hole (13) of the cover material (7) is arranged such that the tear-open portion (10) is inserted, that is, the space (12) is formed above the tear-open portion (10) . In the surface material (2) shown in FIG. 6 (a), it is possible to easily break and open the fractured opening (10) by bending the elongated portion of the surface material (2), with a small force. It is possible to open the package (1).
また、図6(b)に示されるように、矩形の表材(2)の角部を横切るように、折り曲げ部(9)、破断開封部(10)、および貫通孔(13)を配置しても、小さい力で包装体の開封が可能である。なお、大きい開口を開けたいときには、図6(c)に示されるように、矩形の表材(2)の短辺の近傍に、短辺と平行に延びるように、折り曲げ部(9)、破断開封部(10)、および貫通孔(13)を配置すればよい。 Also, as shown in FIG. 6 (b), arrange the bent portion (9), the tear-opened portion (10), and the through hole (13) so as to cross the corner of the rectangular surface material (2). Even with a small force, the package can be opened. In addition, when it is desired to open a large opening, as shown in FIG. 6C, in the vicinity of the short side of the rectangular surface material (2), the bent portion (9) is broken so as to extend parallel to the short side. The opening portion (10) and the through hole (13) may be disposed.
さらに、図6(d)、(e)に示される表材(2)のように、表材(2)の長手方向における中間位置付近を部分的にくびれた形状にして表材(2)を折り曲げやすくした折り曲げ部(9)が形成され、折り曲げ部(9)が延びる方向に破断開封部(10)および貫通孔(13)を配置してもよい。この場合も、表材(2)を折り曲げ部(9)の位置で容易に折り曲げて破断開封することが可能である。 Furthermore, as in the case of the surface material (2) shown in FIGS. 6 (d) and 6 (e), the surface material (2) can be made into a partially narrowed shape near the middle position in the longitudinal direction of the surface material (2). A bent portion (9) which is easy to be bent may be formed, and the break opening portion (10) and the through hole (13) may be arranged in the direction in which the bent portion (9) extends. Also in this case, it is possible to easily fold the surface material (2) at the position of the bent portion (9) to break open it.
また、本発明の折り曲げ開封包装体(1)では、図7(a)~(c)に示されるように、容器材となる裏材(3)が種々の形状であっても、上記実施形態の効果を奏することが可能である。例えば、図7(a)に示される内容物(P)を収容する部分が2つに分かれている包装体(1)、扁平な薄型直方体の容器材からなる裏材(3)を有する包装体(1)、または薄肉フィルムからなる柔軟な裏材(3)を有する包装体(1)など種々の形状の包装体に本発明を適用することが可能である。 Further, in the folded and unwrapped package (1) of the present invention, as shown in FIGS. 7 (a) to (c), even if the backing material (3) to be a container material has various shapes, the above embodiment. It is possible to achieve the effect of For example, a package having a package (1) in which a portion for containing the contents (P) shown in FIG. 7 (a) is divided into two (1) and a backing (3) made of a flat thin rectangular parallelepiped container material The present invention can be applied to packages of various shapes such as a package (1) or a package (1) having a flexible backing (3) made of a thin film.
本発明の変形例として、図8(a)~(c)に示されるように、カバー材(7)は、封止材(6)の被覆部分(11)を覆う閉鎖部分(21)を有し、閉鎖部分(21)が被覆部分(11)から離間する方向に凹むことにより、凹部(22)が形成されてもよい。
図8(a)~(c)の例では、空間部(12)は、凹部(22)によって構成されている。
図8(a)~(b)の例では、閉鎖部分(21)は、カバー材(7)における閉鎖部分(21)以外の他の部分よりも破断しやすい脆弱部として、閉鎖部分(21)の厚さ方向に形成された切れ目(23)を有する。
また、図8(c)の例では、閉鎖部分(21)は、本体部(24)と、本体部(24)の周縁に形成され、本体部(24)の厚さよりも薄いつば部(25)とを有する。つば部(25)は、カバー材(7)における閉鎖部分(21)以外の部分に連結されている。脆弱部は、つば部(25)によって構成されている。
As a modification of the present invention, as shown in FIGS. 8 (a) to 8 (c), the cover material (7) has a closing portion (21) covering the covering portion (11) of the sealing material (6). The recess (22) may be formed by recessing the closing portion (21) in a direction away from the covering portion (11).
In the example of FIGS. 8 (a) to 8 (c), the space (12) is constituted by the recess (22).
In the example of FIGS. 8 (a)-(b), the closing part (21) is a closing part (21) as a fragile part which is more easily broken than the other parts of the covering material (7) than the closing part (21). And a cut (23) formed in the thickness direction.
Further, in the example of FIG. 8 (c), the closing portion (21) is formed on the periphery of the main body (24) and the main body (24), and has a flange (25) thinner than the thickness of the main body (24). And. The collar portion (25) is connected to a portion of the cover material (7) other than the closed portion (21). The fragile portion is constituted by the collar portion (25).
これら図8(a)~(c)に示される構成によれば、封止材(6)の被覆部分(11)を覆う閉鎖部分(21)が当該被覆部分(11)から離間する方向に凹むことにより、カバー材(7)に凹部(22)を形成するだけで、カバー材(7)と封止材(6)の被覆部分(11)との接着を回避または接着面積を減少させる空間部(12)を、容易に形成することが可能である。したがって、薄いシート状の材料からカバー材(7)を連続的に大量に製造するときにカバー材(7)に凹部(22)をエンボス加工などで形成するだけで空間部(12)を確保することが可能になる。その結果、カバー材(7)と被覆部分(11)との接着を避ける空間部(12)を有する構造の折り曲げ開封包装体(1)を連続的に大量に生産することが可能である。 According to the configuration shown in FIGS. 8 (a) to 8 (c), the closing portion (21) covering the covering portion (11) of the sealing material (6) is recessed in the direction away from the covering portion (11) Space part which avoids adhesion between the cover material (7) and the covering portion (11) of the sealing material (6) or reduces the adhesion area only by forming the recess (22) in the cover material (7) It is possible to easily form (12). Therefore, when the cover material (7) is continuously manufactured in large quantities from a thin sheet material, the space (12) is secured only by forming the recess (22) in the cover material (7) by embossing or the like. It becomes possible. As a result, it is possible to continuously mass-produce the folded folded package (1) having a space (12) having a space (12) for avoiding the adhesion between the cover material (7) and the covering portion (11).
また、閉鎖部分(21)は、カバー材(7)の他の部分よりも破断しやすい脆弱部(図8(a)、(b)に示される切れ目(23)、および図8(c)に示されるつば部(25))を有するので、カバー材(7)を折り曲げたときに閉鎖部分(21)の脆弱部(切れ目(23)およびつば部(25))で局所的に破断して開口することが可能である。そのため、シート材(5)の破断開封部(10)に形成された開口から収容部(4)外部へ流れ出た内容物(P)が、カバー材(7)の閉鎖部分(21)に接触することを回避することが可能である。 In addition, the closed portion (21) is more easily broken than the other portions of the cover member (7) (the broken lines (23) shown in FIGS. 8 (a) and 8 (b) and 8 (c)). As it has a collar (25) shown, it breaks locally when the cover material (7) is folded open at the frangibles (cuts (23) and collar (25)) of the closing part (21) It is possible. Therefore, the contents (P) which flowed out from the opening formed in the fracture opening part (10) of the sheet material (5) to the outside (4) contacts the closed part (21) of the cover material (7) It is possible to avoid that.
また、図8(a)、(b)に示される例では、カバー材(7)の閉鎖部分(21)に切れ目(23)を形成することにより、閉鎖部分(21)に脆弱部を容易に形成することが可能である。また、閉鎖部分(21)は、シート材(5)から離間しているので、閉鎖部分(21)の切れ目(23)とシート材(5)の破断開封部(10)との位置がずれていても、折り曲げ開封包装体(1)を折り曲げたときには、閉鎖部分(21)の切れ目(23)は、シート材(5)の破断開封部(10)の開口動作の影響を受けずに良好に開口することが可能である。その結果、カバー材(7)側の切れ目(23)とシート材(5)側の破断開封部(10)との位置合わせをする必要がなく、包装体の生産性が向上する。 Further, in the example shown in FIGS. 8 (a) and 8 (b), by forming a cut (23) in the closed portion (21) of the cover material (7), the fragile portion is easily formed in the closed portion (21). It is possible to form. Further, since the closed portion (21) is separated from the sheet material (5), the positions of the cut (23) of the closed portion (21) and the broken open portion (10) of the sheet material (5) are shifted. Even when the folded package (1) is folded, the cut (23) of the closed part (21) is favorably not affected by the opening operation of the fractured part (10) of the sheet material (5). It is possible to open. As a result, there is no need to align the cut (23) on the cover material (7) side with the break opening part (10) on the sheet material (5) side, and the productivity of the package is improved.
なお、閉鎖部分(21)の切れ目(23)とシート材(5)の破断開封部(10)との位置が一致していても、閉鎖部分(21)が、シート材(5)から離間しているので、閉鎖部分(21)の切れ目(23)は、シート材(5)の破断開封部(10)の開口動作の影響を受けずに良好に開口することが可能である。 In addition, even if the positions of the cut line (23) of the closed part (21) and the broken open part (10) of the sheet material (5) coincide, the closed part (21) is separated from the sheet material (5) Therefore, the cut (23) of the closed portion (21) can be well opened without being affected by the opening operation of the tear-opened portion (10) of the sheet material (5).
図8(c)に示される例では、カバー材(7)の閉鎖部分(21)は、本体部(24)の周縁に当該本体部(24)よりも薄いつば部(25)を有し、脆弱部がつば部(25)によって構成されている。そのため、カバー材(7)を折り曲げたときに脆弱部であるつば部(25)が局所的に破断して開口することが可能である。
なお、脆弱部は、上記の切れ目(23)やつば部(25)以外の他の態様、例えば、カバー材(7)の閉鎖部分(21)の少なくとも一部の厚さを薄くしたり、切り込みを入れたりしてもよい。また、脆弱部として、閉鎖部分(21)の少なくとも一部をカバー材(7)の他の部分よりも破断強度の弱い材料で形成してもよい。
In the example shown in FIG. 8 (c), the closing portion (21) of the cover member (7) has a rim (25) thinner at the periphery of the body (24) than the body (24), The fragile portion is constituted by the collar portion (25). Therefore, when the cover material (7) is bent, it is possible that the flange portion (25) which is the fragile portion is broken locally and opened.
The fragile portion may be formed by cutting the thickness of at least a part of the closed portion (21) of the cover member (7), or cutting it in another aspect other than the cut (23) and the collar (25). May be inserted. In addition, as the fragile portion, at least a portion of the closed portion (21) may be formed of a material having a lower breaking strength than the other portions of the cover material (7).
また、本発明のさらに他の変形例として、図8(d)に示されるように、カバー材(7)が封止材(6)の被覆部分(11)を覆う閉鎖部分(21)を有する構成において、封止材(6)の被覆部分(11)の上面および/またはカバー材(7)の閉鎖部分(21)の下面に少なくとも1つ(図8(d)では複数)の突起(26)が設けられてもよい。この突起(26)が被覆部分(11)の上面と閉鎖部分(21)の下面との間に介在することにより、カバー材(7)と被覆部分(11)との接着面積を減少させる空間部(12)が形成されている。図8(d)の閉鎖部分(21)においても、上記の切れ目(23)からなる脆弱部が形成されている。 Moreover, as another modification of this invention, as shown in FIG.8 (d), a cover material (7) has the closing part (21) which covers the coating | coated part (11) of a sealing material (6). In the construction, at least one (plurality in FIG. 8 (d)) protrusions (26) on the upper surface of the covering portion (11) of the sealing material (6) and / or the lower surface of the closing portion (21) of the cover material (7) ) May be provided. A space where this projection (26) intervenes between the upper surface of the covering portion (11) and the lower surface of the closing portion (21) to reduce the bonding area between the cover material (7) and the covering portion (11) (12) is formed. Also in the closed portion (21) of FIG. 8 (d), a fragile portion consisting of the above-mentioned cut (23) is formed.
図8(d)に示される構成によれば、封止材(6)の被覆部分(11)の上面および/またはカバー材(7)の閉鎖部分(21)の下面に突起(26)が設けられ、突起(26)が被覆部分(11)の上面と閉鎖部分(21)の下面との間に介在することにより、カバー材(7)と被覆部分(11)との接着面積を減少させる空間部(12)が形成されている。そのため、カバー材(7)をエンボス加工などによって凹ませる処理が不要になる。その結果、カバー材(7)と封止材(6)の被覆部分(11)との接着面積を減少させる空間部(12)を有する構造の折り曲げ開封包装体(1)を連続的に大量に生産することが可能である。 According to the configuration shown in FIG. 8 (d), the projection (26) is provided on the upper surface of the covering portion (11) of the sealing material (6) and / or the lower surface of the closing portion (21) of the cover material (7). Space between the upper surface of the covering portion (11) and the lower surface of the closing portion (21), thereby reducing the adhesion area between the covering material (7) and the covering portion (11). A part (12) is formed. Therefore, the process of denting the cover material (7) by embossing or the like is unnecessary. As a result, a large number of folded and opened packages (1) having a structure having a space (12) for reducing the adhesion area between the cover material (7) and the covering portion (11) of the sealing material (6) continuously It is possible to produce.
また、本発明における接着回避部のさらに他の変形例として、図9(a)、(b)に示されるように、封止材(6)の被覆部分(11)の下面および/または封止材(6)の被覆部分(11)の下方におけるシート材(5)の上面に突起(28)が設けられ、突起(28)が被覆部分(28)の下面とシート材(5)の上面との間に介在することにより、シート材(5)と被覆部分(11)との接着面積を減少させる接着回避部として空間部(27)が形成されているようにしてもよい。
図9(b)に示される例では、被覆部分(11)の下面側の空間部(27)だけでなく、上面側の空間部(26)が形成されているので、被覆部分(11)の上下両面において接着面積が減少しており、破断開封部(10)が封止材(6)の被覆部分(11)の破断開封する際の抵抗をさらに減少することが可能である。
Further, as still another modification of the adhesion avoiding portion in the present invention, as shown in FIGS. 9A and 9B, the lower surface of the covering portion (11) of the sealing material (6) and / or the sealing A projection (28) is provided on the upper surface of the sheet material (5) below the covering portion (11) of the material (6), and the projection (28) is the lower surface of the covering portion (28) and the upper surface of the sheet material (5) The space portion (27) may be formed as an adhesion avoiding portion that reduces the adhesion area between the sheet material (5) and the covering portion (11) by interposing the space portion between the two.
In the example shown in FIG. 9B, not only the
図9(a)、(b)に示される折り曲げ開封包装体では、封止材(6)の被覆部分(11)の下面および/または封止材の被覆部分(11)の下方におけるシート材(5)の上面に突起(28)が設けられ、突起(28)が被覆部分(11)の下面とシート材(5)の上面との間に介在することにより、シート材(5)と被覆部分(11)との接着面積を減少させる空間部(27)が形成されている。そのため、シート材(5)と封止材(6)の被覆部分(11)との間に剥離剤層を形成する必要が無くなる。その結果、シート材(5)と封止材(6)の被覆部分(11)との接着面積を減少させた折り曲げ開封包装体を連続的に大量に生産することが可能である。 In the folded and unfolded package shown in FIGS. 9 (a) and 9 (b), the sheet material (the lower surface of the covering portion (11) of the sealing material (6) and / or the lower side of the covering portion (11) of the sealing material A projection (28) is provided on the upper surface of 5), and the projection (28) is interposed between the lower surface of the covering portion (11) and the upper surface of the sheet material (5), whereby the sheet material (5) and the covering portion A space (27) is formed to reduce the adhesion area with (11). Therefore, it is not necessary to form a release agent layer between the sheet material (5) and the covering portion (11) of the sealing material (6). As a result, it is possible to continuously produce a large number of folded and unfolded packages in which the adhesion area between the sheet material (5) and the covering portion (11) of the sealing material (6) is reduced.
さらに、本発明における接着回避部のさらに他の変形例として、 図9(c)(i)に示されるように、色材層(29)として印刷インキ層を形成する印刷方式でも凹部からなる空間部(12)を形成することが可能である。それとともに、空間部(12)の内面に接着を妨げる剥離剤を印刷塗工して剥離剤層(40)を形成することが可能である。
図9(c)(i)、(ii)に示される例では、接着回避部は、封止材(6)の被覆部分(11)の下方に形成された剥離剤層(40)によって構成されている。なお、接着回避部は、封止材(6)の被覆部分(11)の上方および/または下方に形成された剥離剤層(40)によって構成されていればよい。このように接着回避層として剥離剤層(40)を形成した場合、接着回避部として空間部を形成する場合と比較して、剥離剤層(40)によって当該空間部よりも薄い接着回避部を構成することが可能である。その結果、折り曲げ開封包装体の薄型化、ならびに表面の平坦化を容易に達成することが可能である。 図9(c)(i)に示される例では、空間部(12)の内部に剥離剤層(40)が形成されているので、空間部(12)の深さが小さくても内部の剥離剤層(40)によって接着回避部における接着を回避する効果を十分に発揮することが可能である。
Furthermore, as still another modified example of the adhesion avoiding portion in the present invention, as shown in FIG. 9C and FIG. 9I, even in the printing method in which the printing ink layer is formed as the coloring material layer (29) It is possible to form a part (12). At the same time, it is possible to form a release agent layer (40) by printing and applying a release agent that prevents adhesion on the inner surface of the space portion (12).
In the example shown in FIGS. 9 (c) (i) and (ii), the adhesion avoidance portion is constituted by the release agent layer (40) formed under the covering portion (11) of the sealing material (6). ing. In addition, the adhesion avoidance part should just be comprised by the release agent layer (40) formed above and / or below the coating | coated part (11) of a sealing material (6). Thus, when the release agent layer (40) is formed as the adhesion avoidance layer, the adhesion avoidance portion thinner than the space portion is formed by the release agent layer (40) as compared with the case where the space portion is formed as the adhesion avoidance portion. It is possible to configure. As a result, it is possible to easily achieve thinning of the folded and opened package and flattening of the surface. In the example shown in FIGS. 9C and 9I, since the release agent layer (40) is formed inside the space (12), peeling of the inside even if the depth of the space (12) is small By the agent layer (40), it is possible to sufficiently exert the effect of avoiding the adhesion at the adhesion avoiding portion.
図9(c)(i)、(ii)に示される例では、カバー材(7)における封止材(6)に対向する面には、印刷インキ層からなる色材層(29)が形成されている。色材層(29)がカバー材(7)における封止材(6)に対向する面、すなわち、カバー材(7)における外部に露出していない面に形成されているので、色材層(29)が外部の異物に接触して剥離や脱落するおそれが無い。その結果、カバー材(7)における色材層(29)による装飾や表示が剥がれたり、劣化しない。
なお、色材層(29)は、印刷による印刷インキ層だけでなく、顔料や塗料などの色材をカバー材(7)の面に塗布するなどの印刷以外の他の方法によって与えることによって形成してもよい。
In the example shown in FIGS. 9 (c) (i) and (ii), a color material layer (29) composed of a printing ink layer is formed on the surface of the cover material (7) facing the sealing material (6). It is done. Since the color material layer (29) is formed on the surface of the cover material (7) facing the sealing material (6), ie, the surface of the cover material (7) not exposed to the outside, 29) there is no risk of coming in contact with external foreign matter and coming off or falling off. As a result, the decoration or display by the color material layer (29) in the cover material (7) is not peeled off or deteriorated.
The coloring material layer (29) is formed not only by the printing ink layer by printing but also by applying a coloring material such as a pigment or a paint to the surface of the cover material (7) by a method other than printing, etc. You may
図9(c)(i)に示される例では、接着回避部である凹部(12)および剥離剤層(40)は、色材層(29)の内部に形成されている。 図9(c)(ii)に示される例では、接着回避部である剥離剤層(40)は、色材層(29)の下面に形成されている。 上記の図9(c)(i)、(ii)に示される例では、接着回避部(凹部(12)または剥離剤層(40))が色材層(29)に形成されているので、これら接着回避部(凹部(12)または剥離剤層(40))を色材層(29)とともに、カバー材(7)における封止材(6)に対向する面に一括して形成することが可能である。その結果、作業工程の削減が可能になるとともに、カバー材(7)に対する接着回避部を設けるための加工が不要になる。 In the example shown in FIG. 9C (i), the recess (12) and the release agent layer (40), which are adhesion avoidance portions, are formed inside the color material layer (29). In the example shown in FIGS. 9 (c) and (ii), the release agent layer (40) which is the adhesion avoiding part is formed on the lower surface of the color material layer (29). In the example shown in FIG. 9 (c) (i) and (ii) above, since the adhesion avoidance portion (concave portion (12) or release agent layer (40)) is formed in the color material layer (29), These adhesion avoiding portions (recesses (12) or release agent layer (40)) may be formed together with the color material layer (29) on the surface of the cover material (7) facing the sealing material (6). It is possible. As a result, it is possible to reduce the number of working processes, and to eliminate the need for processing for providing an adhesion avoidance portion for the cover material (7).
なお、以上の実施形態に係る折り曲げ開封包装体では、表材(2)が、シート材(5)と、封止材(6)と、カバー材(7)と、溶着材(8)とを備え、シート材(5)が溶着材(8)を介して裏材(3)に接着されているが、本発明はこれに限定されるものではない。本発明の折り曲げ開封包装体(1)の変形例として、裏材(3)が薄肉フィルムからなり、表材(2)がシート材(5)の下面側に裏材(3)と同一素材の薄肉フィルムの層をさらに備えるようにしてもよい。その場合、表材(2)の最下層の薄肉フィルムの層と薄肉フィルムからなる裏材(3)とが四方の周縁全体が接着されることにより、四方の周縁が閉じられた矩形の包装体、いわゆる「四方シート」を形成することが可能である。その場合も、上記のように、カバー材(7)を有する表材(2)を有することにより、上記実施形態の作用効果を奏することが可能である。 In the folded package according to the above embodiment, the surface material (2) includes the sheet material (5), the sealing material (6), the cover material (7), and the welding material (8). Although the sheet material (5) is adhered to the backing (3) through the welding material (8), the present invention is not limited thereto. As a modification of the folded and unwrapped package (1) of the present invention, the backing (3) is made of a thin film, and the facing (2) is made of the same material as the backing (3) on the underside of the sheet (5). It may further comprise a thin film layer. In that case, a rectangular package whose four edges are closed by bonding the entire edge of the four edges of the thin film layer of the lowermost layer of the surface material (2) and the backing (3) composed of the thin film It is possible to form a so-called "four-sided sheet". Also in that case, as described above, by having the surface material (2) having the cover material (7), it is possible to achieve the effects of the above embodiment.
本発明の折り曲げ開封包装体(1)は、以上のように、破断開封部(10)の破開防止が図れ、輸送時等でのクレーム発生が減少する効果がある。
また、従来の折り曲げ開封包装体は、揃えて紙箱等の容器に詰めて搬送されているが、包装体に大きな曲げ荷重がかからないように注意しながら揃える作業性が大変であったが、本発明の折り曲げ開封包装体(1)では、破断開封部(10)の保護がカバー材(7)でなされているため外力による破断開封部(10)の破開が少なく、ばらばらでの袋詰め包装で搬送されても問題なく、包装の大幅な合理化とコスト削減を図ることが可能である。
As described above, the folded and unwrapped package (1) of the present invention has the effect of preventing breakage of the break-opened portion (10) and reducing the occurrence of claims at the time of transportation or the like.
In addition, although the conventional folded and opened packages are aligned and packed in a container such as a paper box and transported, the workability of aligning the packages is great while paying attention so that a large bending load is not applied to the packages. In the folded and opened package (1), since the protection of the broken part (10) is done by the cover material (7), the tearing of the broken part (10) due to external force is small, and the bag is packaged separately Even if it is transported, it is possible to achieve significant rationalization and cost reduction of packaging.
また、カバー材(7)は肉厚12μm程度の薄いシートを採用することができるので、表示・説明書き・デザイン等の印刷加工を薄いカバー材(7)に容易に施すことが可能になる。そのため、包装体の大幅な製造コスト削減を図ることが可能である。従来の折り曲げ開封包装体では、包装体の輸送時等における折り曲げ防止のために0.3~0.7mm程度の厚いシート材(5)に印刷するため高速印刷が出来なかった。印刷コスト比較では、本実施形態の折り曲げ開封包装体の場合、約70%程度削減することが可能である。
したがって、本発明の折り曲げ開封包装体の生産コストは、従来品と比較して約50%削減することが可能である。
また、本発明の折り曲げ開封包装体の充填能力は、1分間当たり400個の包装体に内容物を充填することが可能であり、従来品(例えば、特開2006-240747号公報記載の包装体)などと比較して、約2倍程度向上する。
本発明の折り曲げ開封包装体は、以上のように、従来品と比較して、外観性にすぐれ、生産性が2倍に向上し、さらにガスバリア性および防湿性が非常にすぐれている。
In addition, since a thin sheet having a thickness of about 12 μm can be adopted for the cover material (7), printing such as display, instruction, and design can be easily applied to the thin cover material (7). Therefore, it is possible to aim at the significant manufacturing cost reduction of a package body. In the case of the conventional folded and opened package, high-speed printing can not be performed because printing is performed on a thick sheet material (5) of about 0.3 to 0.7 mm in order to prevent folding during transport of the package. In the printing cost comparison, it is possible to reduce about 70% in the case of the folded and unwrapped package of the present embodiment.
Therefore, the production cost of the folded and opened package of the present invention can be reduced by about 50% as compared with the conventional product.
In addition, the filling capacity of the folded and opened package of the present invention is that the contents can be filled in 400 packages per minute, and a conventional product (for example, a package described in JP-A-2006-240747) Compared with etc.), it improves about twice.
As described above, the folded and unwrapped package of the present invention is superior in appearance to the conventional product, doubles in productivity, and is extremely excellent in gas barrier properties and moisture resistance.
以下、本発明の折り曲げ開封包装体(1)の製造方法について説明する。
本発明の折り曲げ開封包装体(1)の製造方法は、上記実施形態の折り曲げ開封包装体(1)の製造方法であって、
表材(2)を構成するシート材(5)に、二つ折り状態に折り曲げ可能な折り曲げ部(9)、および折り曲げ部(9)で折り曲げられたときに開口を形成する破断開封部(10)を形成するシート材加工工程と、
シート材(5)における少なくとも破断開封部(10)およびその周辺部に封止材(6)を接着する封止材接着工程と、
カバー材(7)に貫通孔(13)または上側に凹んだ凹部(22)または切り込みを形成するカバー材加工工程と、
カバー材(7)に形成された貫通孔(13)または凹部(22)を、封止材(6)における破断開封部(10)を覆う被覆部分(11)の位置に合わせながら、封止材(6)における被覆部分(11)以外の部分の上面に折り曲げ部(9)を覆うように接着するカバー材接着工程とを含む。
カバー材加工工程で形成される「切り込み」は、例えば、破断開封部(10)の上方において、平らなカバー材(7)に厚さ方向に形成された切り込みであり、図8(a)、(b)に示される切れ目(23)のようにカバー材(7)の厚さ方向の全部または一部に形成されている。
これらシート材加工工程、封止材接着工程、カバー材加工工程、およびカバー材接着工程によって、表材(2)を連続的に製造することが可能である。
上記のように表材(2)を製造後、表材(2)と裏材(3)との四方を熱溶着などによって接着しながら内容物(P)を充填することにより、上記図1に示されるような折り曲げ開封包装体(1)を連続的に製造することが可能である。
具体的には、以下の実施例に示される手順で折り曲げ開封包装体(1)の表材(2)が連続的に製造される。
Hereinafter, the manufacturing method of the bending-opened package body (1) of this invention is demonstrated.
The method for producing the folded and opened package (1) of the present invention is a method for producing the folded and opened package (1) of the above embodiment,
A sheet material (5) constituting a surface material (2), a bent part (9) which can be folded in a two-folded state, and a break opening part (10) which forms an opening when bent at the bent part (9) Sheet material processing process to form
A sealing material bonding step of bonding the sealing material (6) to at least the fracture opening portion (10) of the sheet material (5) and the periphery thereof;
A cover material processing step of forming a through hole (13) or an upwardly recessed recess (22) or a cut in the cover material (7);
Sealing material while aligning the through hole (13) or the recess (22) formed in the covering material (7) with the position of the covering portion (11) covering the tear-off opening (10) in the sealing material (6) And a cover material bonding step of bonding the upper surface of the portion other than the covering portion (11) in (6) so as to cover the bent portion (9).
The “cut” formed in the cover material processing step is, for example, a cut formed in the thickness direction on the flat cover material (7) above the fracture opening part (10), as shown in FIG. 8 (a), It is formed in all or one part of the thickness direction of the cover material (7) like the cut (23) shown by (b).
It is possible to manufacture a surface material (2) continuously by these sheet material processing processes, a sealing material adhesion process, a cover material processing process, and a cover material adhesion process.
After manufacturing the surface material (2) as described above, the contents (P) are filled while bonding the four sides of the surface material (2) and the backing material (3) by heat welding etc. It is possible to continuously produce a folded and opened package (1) as shown.
Specifically, the front material (2) of the folded and opened package (1) is continuously manufactured in the procedure shown in the following example.
[実施例]
表材(2)は、図10に示される連続製造装置によって製造される。
シート材(5)としては、0.3mmの厚さのAPETが用いられる。
封止材(6)としては、12μmの厚さのアルミ箔の両面にホットメルト接着剤を塗工したものが用いられる。
カバー材(7)としては、12μmの厚さの2軸延伸ポリエチレンテレフタレート(OPET)が用いられる。このカバー材(7)には、片面に5色グラビア印刷加工が施されている。
溶着材(8)としては、30μmの厚さの直鎖状低密度ポリエチレン(LLDPE)が用いられ、予めシート材(5)とドライラミネート加工で貼り合わされている。
[Example]
The surface material (2) is manufactured by the continuous manufacturing apparatus shown in FIG.
As a sheet material (5), APET with a thickness of 0.3 mm is used.
As a sealing material (6), what coated the hot melt adhesive on both surfaces of the aluminum foil of thickness of 12 micrometers is used.
As the cover material (7), biaxially stretched polyethylene terephthalate (OPET) with a thickness of 12 μm is used. This cover material (7) is subjected to five-color gravure printing on one side.
As the welding material (8), linear low density polyethylene (LLDPE) with a thickness of 30 μm is used, and it is bonded in advance to the sheet material (5) by dry lamination.
以上の材料を用いて図10に示される製造装置を用いて、表材(2)が以下の手順1~2で製造される。
(手順1)帯状のシート材(5)、封止材(6)、カバー材(7)が一対の加熱ローラ(34)に送り込まれる。
具体的には、カバー材(7)は、カバー材送りローラ(33)からロータリーダイカッター(37)へ送り出される。カバー材(7)の印刷ピッチがセンサ(フォトセンサなど)(図示せず)でキャッチ(検出)され、サーボモータ(図示せず)で封止材送りローラ(33)およびロータリーダイカッター(37)の回転速度を調整しながら、カバー材(7)は所定の位置でロータリーダイカッター(37)によって貫通孔(13)を切り取られる。貫通孔(13)が形成されたカバー材(7)は、加熱ローラ(34)に引っ張られながら送られる。
シート材(5)は、シート材送りローラ(31)からロータリーダイカッター(36)へ送り出される。カバー材(7)側の上記のセンサに連動させてサーボモータ(図示せず)でシート材送りローラ(31)およびロータリーダイカッター(36)の回転速度を調整しながら、シート材(5)には、上記のカバー材(7)の貫通孔(13)に対応する位置で、ロータリーダイカッター(36)によって折り曲げ部(9)および破断開封部(10)が形成される。これら折り曲げ部(9)および破断開封部(10)が形成されたシート材(5)は、加熱ローラ(34)に引っ張られながら送られる。
なお、この工程で形成される破断開封部(10)の形状については、本発明はとくに限定するものでなく、種々の形状の破断開封部(10)を形成してもよい。例えば、図5(a)~(c)に示されるような破線、H形、波形など種々の形状の破断開封部(10)を形成することが可能である。
封止材(6)は、封止材送りローラ(32)から加熱ローラ(34)へ、シート材(5)とカバー材(7)との間に挟まれるように送り出される。
The surface material (2) is manufactured in the following
(Procedure 1) A band-like sheet material (5), a sealing material (6), and a cover material (7) are fed into the pair of heating rollers (34).
Specifically, the cover material (7) is fed from the cover material feed roller (33) to the rotary die cutter (37). The printing pitch of the cover material (7) is caught (detected) by a sensor (not shown) (not shown), and the servomotor (not shown) is used to feed the sealing material feed roller (33) and the rotary die cutter (37) The cover material (7) is cut out of the through hole (13) by a rotary die cutter (37) at a predetermined position while adjusting the rotation speed of The cover material (7) in which the through hole (13) is formed is fed while being pulled by the heating roller (34).
The sheet material (5) is fed from the sheet material feed roller (31) to the rotary die cutter (36). While adjusting the rotational speed of the sheet material feed roller (31) and the rotary die cutter (36) with a servomotor (not shown) in conjunction with the above-mentioned sensor on the cover material (7) side, the sheet material (5) A bent portion (9) and a break opening portion (10) are formed by the rotary die cutter (36) at a position corresponding to the through hole (13) of the cover material (7). The sheet material (5) on which the bent portion (9) and the break opening portion (10) are formed is fed while being pulled by the heating roller (34).
In addition, about the shape of the fracture opening part (10) formed at this process, this invention does not limit in particular, You may form the fracture opening part (10) of various shapes. For example, it is possible to form the tear-opened portion (10) of various shapes such as a broken line, an H shape, or a waveform as shown in FIGS. 5 (a) to 5 (c).
The sealing material (6) is fed from the sealing material feed roller (32) to the heating roller (34) so as to be sandwiched between the sheet material (5) and the cover material (7).
(手順2)2本の加熱ローラ(34)(直径120mmの硬質耐熱ゴム製・加熱温度120℃)は、上記のシート材(5)、封止材(6)、およびカバー材(7)を重ねた状態で挟み、これらを毎分5mの送り速度で引っ張りながら加熱圧着する。これにより、表材(2)を連続的に精度よく製造することが可能である。なお、製造装置の幅を広くすれば複数列の表材(2)の加工が可能であり、さらに生産性が向上する。 (Procedure 2) Two heating rollers (34) (made of hard heat-resistant rubber with a diameter of 120 mm and heating temperature of 120 ° C.) are the above sheet material (5), sealing material (6) and cover material (7). While holding them in an overlapping state, heat and pressure are applied while pulling at a feed rate of 5 m / min. Thereby, it is possible to manufacture the surface material (2) continuously and precisely. If the width of the manufacturing apparatus is increased, processing of the surface material (2) in a plurality of rows is possible, and the productivity is further improved.
本発明の折り曲げ開封包装体(1)の製造方法によれば、カバー材(7)が封止材(6)の上面において破断開封部(10)を避けながら接着された構造を有する折り曲げ開封包装体(1)を製造する際に、カバー材加工工程において、カバー材(7)に貫通孔(13)または上側に凹んだ凹部(22)または切り込みをあらかじめ形成し、その後、カバー材接着工程において、カバー材(7)に形成された貫通孔(13)または凹部(22)または切り込みを、封止材(6)における破断開封部(10)を覆う被覆部分(11)の位置に合わせながら、封止材(6)における被覆部分(11)以外の部分の上面に折り曲げ部(9)を覆うように接着する。これにより、カバー材(7)を、封止材(6)における破断開封部(10)を覆う被覆部分(11)を避けながら、封止材(6)の上面に容易かつ確実に接着させることが可能である。
その結果、シート材(5)、封止材(6)、およびカバー材(7)を上記の加熱ローラ(34)のような圧着ローラなどを用いて連続的に互いに接着することが可能になり、カバー材(7)が封止材(6)の上面において破断開封部(10)を避けながら接着された構造を有する表材(2)をおよびそれを用いた折り曲げ開封包装体(1)を連続的に製造することが可能である。
According to the method of manufacturing the folded and opened package (1) of the present invention, the folded and opened package has a structure in which the cover material (7) is adhered on the upper surface of the sealing material (6) while avoiding the break opening portion (10). When manufacturing the body (1), in the cover material processing step, the through hole (13) or the concave portion (22) recessed in the upper side is formed in advance in the cover material (7), and then in the cover material bonding step , While aligning the through hole (13) or the recess (22) or the notch formed in the cover material (7) with the position of the covering portion (11) covering the tear-opened portion (10) in the sealing material (6) It adheres so that a bending part (9) may be covered on the upper surface of parts other than the covering part (11) in a sealing material (6). Thereby, the cover material (7) is easily and reliably adhered to the upper surface of the sealing material (6) while avoiding the covering portion (11) which covers the fracture opening portion (10) in the sealing material (6). Is possible.
As a result, the sheet material (5), the sealing material (6), and the cover material (7) can be continuously adhered to each other using a pressure roller such as the heating roller (34) described above. A cover material (2) having a structure in which a cover material (7) is adhered on the upper surface of a sealing material (6) while avoiding a break opening part (10) and a folded open package (1) using the same It is possible to manufacture continuously.
なお、上記実施形態の表材(2)をおよびそれを用いた折り曲げ開封包装体(1)では、図2~4に示されるように、破断開封部(10)がシート材(5)および溶着材(8)を貫通して形成して形成されているが、破断開封部(10)の下端(溶着材(8)側の端部)を封止する第2封止材を設けることが好ましい。この場合、第2封止材が破断開封部(10)の下端を封止するので、溶着材(8)、シート材(5)、および封止材(6)の各層間を接着する接着剤、またはカバー材(7)等を印刷するための印刷インキが、破断開封部(10)を通して、内容物(P)に直接接触するおそれがない。その結果、包装体(1)の衛生性や安全性が向上する。また、内容物(P)の種類によっては上記の接着剤を溶解する物質があるが、第2封止材を設ければそのような問題も解消される。
また、第2封止材が破断開封部(10)の下端を封止することによって、内容物(P)が破断開封部(10)を通って上記のような各層間を接着する接着剤に浸透することを防ぎ、接着力の低下およびそれによる各層間の剥離を防ぐことができる。
破断開封部(10)の下端を封止する第2封止材の材質としては、5~10μmの厚さを有するフィルムであって、溶着材(8)と溶着するものであって、包装体(1)の折り曲げ開封時に第2封止材も破断開封する程度の強度を有するものが適している。第2封止材を塗工によって形成する場合も同様である。
第2封止材が破断開封可能であるための条件としては、(1)強度が弱いこと、(2)フィルムが薄いこと、(3)熱シール性を有すること、(4)第2封止材を高速で形成するために高速加工性に優れていること(100回/分以上)であって安定生産可能なこと、などが挙げられる。
In addition, in the folding and opening package (1) using the surface material (2) of the above embodiment and the same, as shown in FIGS. 2 to 4, the break opening part (10) is a sheet material (5) and welding Although it is formed by penetrating the material (8), it is preferable to provide a second sealing material for sealing the lower end (the end on the side of the welding material (8)) of the fracture opening part (10) . In this case, since the second sealing material seals the lower end of the break opening portion (10), an adhesive for bonding the layers of the welding material (8), the sheet material (5), and the sealing material (6) There is no possibility that the printing ink for printing the cover material (7) etc. directly contacts the contents (P) through the tear-off opening (10). As a result, the hygiene and safety of the package (1) are improved. Further, depending on the type of the content (P), there is a substance that dissolves the above-mentioned adhesive, but such a problem is solved by providing the second sealing material.
In addition, the second sealing material seals the lower end of the break opening part (10), whereby the content (P) passes through the break opening part (10) to bond the layers as described above. It is possible to prevent penetration and to prevent the decrease in adhesion and hence the peeling between the layers.
The material of the second sealing material for sealing the lower end of the tear-off opening (10) is a film having a thickness of 5 to 10 μm, which is welded to the welding material (8), and is a package It is suitable that the second sealing material has a strength sufficient to break and open at the time of bending and opening of (1). The same applies to the case where the second sealing material is formed by coating.
As conditions for the second sealing material to be able to be broken open, (1) weak strength, (2) thin film, (3) heat sealability, (4) second sealing In order to form a material at high speed, it is excellent in high-speed processability (100 times / min or more) and stable production is possible.
第2封止材の材質としては、ポリプロピレン(PP)(とくに、無延伸ポリプロピレン(CPP))、ポリエチレンテレフタレート(PET)、ポリエチレン(PE)等のフィルムや被覆溶液などが用いられる。
第2封止材の厚さは、破断開封可能な強度になるために、シート材(5)の厚さの15%以下が好ましい。
また、第2封止材の厚さは、5μm以上であれば、加熱溶着時にしわが発生することがなく、高速加工が可能であるので、好ましい。
第2封止材の加工工程としては、例えば、20μmの厚さのポリエチレンを加熱して長さ方向(搬送方向)に伸ばし、10μm以下の厚さになるように加工し、破断開封部(10)の下端を封止ことが可能な範囲に、溶着材(8)を介してシート材(5)に溶着する。
第2封止材の加工工程の他の方法として、上記のPE、PP、PETその他の液状物を表材(2)に塗工して乾燥させることにより、第2封止材の膜を形成することも可能である。
As a material of the second sealing material, a film such as polypropylene (PP) (in particular, non-oriented polypropylene (CPP)), polyethylene terephthalate (PET), polyethylene (PE) or a coating solution is used.
The thickness of the second sealing material is preferably 15% or less of the thickness of the sheet material (5), in order to obtain a strength that allows breaking and opening.
Moreover, if the thickness of a 2nd sealing material is 5 micrometers or more, since a wrinkle does not generate | occur | produce at the time of heat welding and high-speed processing is possible, it is preferable.
As a processing step of the second sealing material, for example, polyethylene of 20 μm thickness is heated and stretched in the length direction (conveying direction) to be processed into a thickness of 10 μm or less, It welds to a sheet material (5) through a welding material (8) in the range which can seal the lower end of a).
As another method of the processing step of the second sealing material, a film of the second sealing material is formed by applying the above-mentioned PE, PP, PET and other liquids to the surface material (2) and drying it. It is also possible.
図11は、本発明の他の実施形態に係る折り曲げ開封包装体の構造を示す図であって、(a)は平面図、(b)は断面図である。
図12は、本発明の実施形態に係る折り曲げ開封包装体を折り曲げた状態を示す図であって、(a)は折り曲げ開封包装体を折り曲げ破断開封して内容物を取り出している状態を示す説明図、(b)は(a)の状態の折り曲げ開封包装体をDの方向で見た図である。
図11~12に示される折り曲げ開封包装体(101)は、内容物(P)を封入する折り曲げ開封包装体(101)を折り曲げることによって折り曲げ開封包装体(101)の一部が破断開封して、内容物(P)を折り曲げ開封包装体(101)から取り出すことが可能な構成を有する。
具体的には以下のように構成されている。
FIG. 11 is a view showing a structure of a folded package according to another embodiment of the present invention, wherein (a) is a plan view and (b) is a cross-sectional view.
FIG. 12 is a view showing a folded and opened package according to an embodiment of the present invention in a folded state, wherein (a) is a description showing a folded and opened package and the contents being taken out by bending and breaking and opening. The figure (b) is the figure which looked at the direction of D of the folding-opened package body of the state of (a).
The folded package (101) shown in FIGS. 11 to 12 is folded and folded by folding the folded package (101) that encloses the contents (P). , And has a configuration in which the content (P) can be folded and taken out from the opening package (101).
Specifically, it is configured as follows.
折り曲げ開封包装体(101)は、折り曲げたときに破断開封する上材(102)と、容器材となる下材(103)とを備えている。
さらに、折り曲げ開封包装体(101)は、破断開封時における内容物(P)の飛散を防止するための飛散防止材(107)が、破断開封部(109)の上方に設けられている。
上材(102)と下材(103)は、上材(102)と下材(103)の四方の周縁におけるシール部(130)においてホットメルト等によって接着されている。
より具体的には、上材(102)(より具体的には、後述するシート材(105))には、上材(102)と下材(103)とを接着させるための溶着材(図示せず)が設けられている。
溶着材は、下材(103)との加熱接着性のある部材であれば良く、例えば、ポリエチレン(PE)等が挙げられる。
これによって、上材(102)と下材(103)との間に内容物(P)を収容可能な収容部(104)が形成される。
The folded and unwrapped package (101) includes an upper material (102) which is broken open when it is folded and a lower material (103) which is a container material.
Furthermore, in the folded and unwrapped package (101), an anti-scattering material (107) for preventing the contents (P) from being scattered at the time of breaking and opening is provided above the breaking and unsealing portion (109).
The upper material (102) and the lower material (103) are bonded by hot melt or the like at the seal portions (130) at the four peripheral edges of the upper material (102) and the lower material (103).
More specifically, the upper material (102) (more specifically, a sheet material (105) to be described later) is a welding material (FIG. 6) for bonding the upper material (102) and the lower material (103). Not shown).
The welding material may be a member having heat adhesion to the base material (103), and examples thereof include polyethylene (PE).
By this, the accommodating part (104) which can accommodate the content (P) between the upper material (102) and the lower material (103) is formed.
上材(102)は、内容物(P)を封入する折り曲げ開封包装体(101)を折り曲げることによって折り曲げ開封包装体(101)の一部が破断開封して、内容物(P)を折り曲げ開封包装体(101)から取り出すことが可能な折り曲げ開封包装体(101)の折り曲げ開封構造を有している。
このような折り曲げ開封構造を有する上材(102)は、具体的には、シート材(105)と、封止材(106)とを備える。
The upper material (102) is folded by folding the open package (101) which encloses the contents (P), and a part of the open package (101) is broken open to fold the open contents (P). It has a folded and opened structure of a folded and opened package (101) which can be taken out of the package (101).
Specifically, the upper material (102) having such a folded and opened structure includes a sheet material (105) and a sealing material (106).
シート材(105)は、二つ折り状態に折り曲げ可能な折り曲げ部(108)、および折り曲げ部(108)で折り曲げられたときに開口を形成する破断開封部(109)を有する。
シート材(105)の材質や寸法は特に限定されず、折り曲げ開封包装体(101)の大きさ、折り曲げ開封角度等の条件により適宜決定される。
シート材(105)の材料としては、アモルファスポリエチレンテレフタレート(APET)、ポリプロピレン(PP)、スチレンなどの樹脂材料の単体や複合材からなる膜状または薄板状の部材が用いられる。
シート材(105)を折り曲げて開封する際に、シート材(105)が腰のある材料である方が安定して開封することができるため、例えば、シート材(105)はAPET等のプラスチック製であることが特に望ましい。
また、シート材(105)の形状は特に限定されず、図11に示すような平坦な形状であっても良く、凹凸を有する形状であっても良い。
同様に、後述する封止材(106)および飛散防止材(107)の形状も、図11に示すような平坦な形状であっても良く、凹凸を有する形状であっても良い。
The sheet material (105) has a foldable portion (108) which can be folded in a half-folded state and a break opening portion (109) which forms an opening when folded at the fold portion (108).
The material and dimensions of the sheet material (105) are not particularly limited, and are appropriately determined according to conditions such as the size of the folded and opened package (101) and the folded and opened angle.
As a material of the sheet material (105), a film-like or thin plate-like member made of a single substance of a resin material such as amorphous polyethylene terephthalate (APET), polypropylene (PP), styrene or the like or a composite material is used.
When the sheet material (105) is folded and opened, the sheet material (105) can be opened more stably if the sheet material (105) is a stiff material, so for example, the sheet material (105) is made of plastic such as APET. It is particularly desirable that
In addition, the shape of the sheet material (105) is not particularly limited, and may be a flat shape as shown in FIG. 11 or a shape having asperities.
Similarly, the shapes of the sealing material (106) and the shatterproof material (107) described later may be flat as shown in FIG. 11, or may be uneven.
折り曲げ部(108)は、折り曲げ性を補助するものでシート材(105)に設けられる。
折り曲げ部(108)の深さや、幅、長さ、残厚寸法、形状は折り曲げ開封包装体(101)全体の構造により任意に決定される。
例えば、図11に示される折り曲げ部(108)は、折り曲げ罫線によって構成されている。
折り曲げ罫線は、シート材(105)における折り曲げ予定箇所を連続的または断続的にV字状または半円状に凹ませることにより、折り曲げ可能になっている。
尚、折り曲げ部(108)が狭い場合には折り曲げ罫線を設ける必要はない。
The bent portion (108) is provided to the sheet material (105) for assisting the bendability.
The depth, width, length, remaining thickness dimension and shape of the bent portion (108) are arbitrarily determined by the structure of the entire folded and opened package (101).
For example, the bent portion (108) shown in FIG. 11 is configured by a bent ruled line.
The folding ruled line is foldable by continuously or intermittently recessing a portion to be folded in the sheet material (105) in a V shape or a semicircular shape.
When the bent portion (108) is narrow, there is no need to provide a bent ruled line.
破断開封部(109)は、シート材(105)が折り曲げ部(108)で折り曲げられたときに開口を形成するように構成されている。
いいかえれば、破断開封部(109)は、シート材(105)が折り曲げ部(108)で折り曲げられたときに、収容部(104)の内圧が高くなることで、破断開封部(109)が破断開封され、内容物(P)を取り出すための開口が形成されるように構成されている。
図11の(a)に示される破断開封部(109)は、シート材(105)における線状の折り曲げ部(108)の途中に形成されている。
この破断開封部(109)は、シート材(105)を貫通して形成された溝であり、トムソン型による打ち抜きまたはレーザー加工によって形成される。
尚、溝は、シート材(105)を折り曲げたときに開口すればよいので、シート材(105)を完全に貫通していなくても良く、ハーフカットでも良い。
The break opening portion (109) is configured to form an opening when the sheet material (105) is bent at the bending portion (108).
In other words, when the sheet material (105) is bent at the bending portion (108), the breaking unsealing portion (109) is broken because the internal pressure of the storage portion (104) increases. It is configured to be opened and to form an opening for taking out the contents (P).
The break opening part (109) shown by (a) of FIG. 11 is formed in the middle of the linear bending part (108) in a sheet material (105).
The fracture opening portion (109) is a groove formed through the sheet material (105), and is formed by punching or laser processing with a Thomson type.
The groove may be opened when the sheet material (105) is bent, and therefore the groove may not completely penetrate the sheet material (105), and may be half cut.
図11に示される破断開封部(109)は、断続的に形成された溝によって構成されているが、本発明においては開口を形成可能な形状であれば破断開封部(109)はいかなる形状であってもよく、破断開封部(109)の形状は特に限定されない。
したがって、破断開封部(109)は、例えば、断続的に形成された溝や、平面視略H形状、波形等、内容物の種類や、量、使用方法等に対応して、種々の形状や寸法を採用しても良い。
Although the break opening part (109) shown in FIG. 11 is comprised by the groove | channel formed intermittently, in this invention, if it is the shape which can form an opening, the break opening part (109) will be in any shape. The shape of the break opening part (109) is not particularly limited.
Therefore, the fracture opening portion (109) has various shapes or shapes corresponding to the type, amount, usage, etc. of the contents, such as, for example, an intermittently formed groove, a substantially H shape in plan view, or a waveform. Dimensions may be adopted.
封止材(106)は、シート材(105)の少なくとも破断開封部(109)およびその周辺部に接着されて破断開封部(109)を封止する。
本実施形態の封止材(106)は、シート材(105)の全面に接着されているが、少なくとも破断開封部(109)およびその周辺部に接着されていれば良い。
封止材(106)は、シート材(105)が折り曲げ部(108)で折り曲げられたときに破断開封部(109)によって破断されて開封されることが可能な破断強度を有する。
封止材(106)は、具体的には、内容物(P)によりガスバリア性、防湿性等の条件を満足するフィルム状のものであって、折り曲げ開封包装体(101)を折り曲げた時に破断する物性を持ったものである。
封止材(106)は、例えば、アルミニウムなどの金属箔や薄い樹脂製フィルム等の単体や複合材(例えば、プラスチックや紙に樹脂をコーティングしたもの等)である。
封止材(106)の厚さは、内容物(P)、折り曲げ開封包装体(101)の大きさ、内容物(P)の物性や体積などの条件により決定される。
また、封止材(106)の表面には印刷加工やエンボス加工などが施されてもよい。
The sealing material (106) is bonded to at least the break opening part (109) of the sheet material (105) and its periphery to seal the break opening part (109).
The sealing material (106) of the present embodiment is bonded to the entire surface of the sheet material (105), but may be bonded to at least the break opening portion (109) and the periphery thereof.
The sealing material (106) has a breaking strength that allows the sheet material (105) to be broken and unopened by the tear-opened portion (109) when the sheet material (105) is bent at the bending portion (108).
Specifically, the sealing material (106) is a film-like material satisfying the conditions such as gas barrier properties and moisture resistance by the contents (P), and is broken when the folded and opened package (101) is folded. Have the physical properties to be
The sealing material (106) is, for example, a simple substance such as a metal foil such as aluminum or a thin resin film or a composite material (for example, a plastic or a paper coated with a resin).
The thickness of the sealing material (106) is determined by conditions such as the contents (P), the size of the folded and opened package (101), and the physical properties and volume of the contents (P).
Moreover, printing processing, embossing processing, etc. may be given to the surface of a sealing material (106).
飛散防止材(107)は、破断開封時における内容物(P)の飛散を防止するために、破断開封部(109)の上方に設けられている。
飛散防止材(107)は、破断開封部(109)と交差する、一方の側(S1)から他方の側(S2)に延びる1つ以上の第1くし刃(107a)と、他方の側(S2)から一方の側(S1)に伸びる1つ以上の第2くし刃(107b)と、基部(107c)とを備えている。
すなわち、第1くし刃(107a)と第2くし刃(107b)は、破断開封部(109)が伸びるAの方向に対して交差するBの方向に設けられている(図11の(a)参照)。
尚、第1くし刃(107a)および第2くし刃(107b)と基部(107c)は一体的に設けられていても良く、別体として設けられていても良い。
The shatterproof material (107) is provided above the break opening portion (109) in order to prevent scattering of the contents (P) at the time of break opening.
The shatterproof material (107) intersects the break opening (109), with one or more first comb blades (107a) extending from one side (S1) to the other side (S2) and the other side ( It comprises one or more second comb blades (107b) extending from S2) to one side (S1) and a base (107c).
That is, the first comb blade (107a) and the second comb blade (107b) are provided in the direction of B intersecting with the direction of A where the break opening part (109) extends (FIG. 11 (a)) reference).
The first comb blade (107a) and the second comb blade (107b) and the base (107c) may be integrally provided or may be separately provided.
1つ以上の第1くし刃(107a)と1つ以上の第2くし刃(107b)は、破断開封部(109)に対して交差する方向において交互に設けられている。
図11の(a)において、第1くし刃(107a)と第2くし刃(107b)が交互に設けられるのは、破断開封部(109)が伸びるAの方向である場合を一例として示す。
図12の(a)および(b)に示す如く、1つ以上の第1くし刃(107a)と1つ以上の第2くし刃(107b)は、折り曲げ開封包装体(101)を折り曲げた際に、破断開封部(109)の開口方向に立ち並び、破断開封部(109)の開口から外に押し出される内容物(P)の進行方向をガイドするように構成されている。
これにより、折り曲げ開封包装体(101)を折り曲げて内容物(P)を取り出す際に、破断開封部(109)の開口から収容部(104)の外に押し出される内容物(P)が、第1くし刃(107a)および第2くし刃(107b)に沿って外に押し出されるため、押し出された内容物(P)が意図せぬ方向に飛び散る虞がなく、目的の位置に内容物(P)を正しく押し出すこと(塗工すること)ができる。
尚、1つ以上の第1くし刃(107a)と1つ以上の第2くし刃(107b)は、全体として交互に設けられていれば良い。
例えば、第1くし刃(107a)と第2くし刃(107b)を夫々2ずつ連続して設け、飛散防止材(107)全体として第1くし刃(107a)と第2くし刃(107b)が交互になっていれば良い。
The one or more first comb blades (107a) and the one or more second comb blades (107b) are alternately provided in the direction intersecting the break opening part (109).
In (a) of FIG. 11, the case where the first comb blade (107a) and the second comb blade (107b) are alternately provided is shown as an example in the case of the direction of A in which the break opening part (109) extends.
As shown in (a) and (b) of FIG. 12, when one or more first comb blades (107a) and one or more second comb blades (107b) are folded, the open package (101) is folded. It is configured to stand in the opening direction of the break opening part (109) and guide the advancing direction of the contents (P) pushed out from the opening of the break opening part (109).
As a result, when the folded package (101) is folded and the content (P) is taken out, the content (P) pushed out of the opening of the break opening part (109) to the outside of the storage part (104) Since it is pushed out along the 1 comb blade (107a) and the 2nd comb blade (107 b), there is no possibility that the pushed out contents (P) will scatter in an unintended direction, and the contents (P ) Can be pushed out correctly (coating).
The one or more first comb blades (107a) and the one or more second comb blades (107b) may be alternately provided as a whole.
For example, the first comb blade (107a) and the second comb blade (107b) are provided two by two successively, and the first comb blade (107a) and the second comb blade (107b) as the whole anti-scattering material (107) It only needs to be alternating.
図15は、本発明に係る第1くし刃(107a)および第2くし刃(107b)の長さ(L)ならびに幅(W)を示す説明図である。
尚、図15は、第1くし刃(107a)および第2くし刃(107b)を平面から見た図である。
FIG. 15 is an explanatory view showing the length (L) and the width (W) of the first comb blade (107a) and the second comb blade (107b) according to the present invention.
FIG. 15 is a plan view of the first comb blade (107a) and the second comb blade (107b).
第1くし刃(107a)および第2くし刃(107b)の長さ(L)は、折り曲げ開封包装体(101)や、内容物(P)、破断開封部(109)の形状や寸法により適宜設定することができるが、特に0.5mm~20mmであることが望ましい。
第1くし刃(107a)および第2くし刃(107b)の長さ(L)が0.5mmより短いと、内容物(P)の飛散防止効果が弱くなるため好ましくない。
第1くし刃(107a)および第2くし刃(107b)の長さ(L)が20mmより長いと、折り曲げ開封包装体(101)を折り曲げた際に、第1くし刃(107a)および第2くし刃(107b)が曲がり易くなるため、内容物(P)が引っ掛かり、円滑に内容物(P)を取り出すことができない虞があり好ましくない。
それゆえに、第1くし刃(107a)および第2くし刃(107b)の長さ(L)は、0.5mm~20mmであることが望ましい。
The length (L) of the first comb blade (107a) and the second comb blade (107b) is appropriately determined according to the shape and size of the folded and opened package (101), the contents (P) and the break opening part (109) Although it can be set, in particular, 0.5 mm to 20 mm is preferable.
If the length (L) of the first comb blade (107a) and the second comb blade (107b) is shorter than 0.5 mm, the scattering prevention effect of the contents (P) becomes weak, which is not preferable.
When the length (L) of the first comb blade (107a) and the second comb blade (107b) is longer than 20 mm, the first comb blade (107a) and the second comb blade (101) are folded when the package is folded. Since the comb blade (107b) is easily bent, the contents (P) may be caught, and the contents (P) may not be smoothly taken out, which is not preferable.
Therefore, it is desirable that the length (L) of the first comb blade (107a) and the second comb blade (107b) be 0.5 mm to 20 mm.
第1くし刃(107a)および第2くし刃(107b)の幅(W)は、折り曲げ開封包装体(101)や、内容物(P)、破断開封部(109)の形状や寸法により適宜設定することができるが、特に0.3mm~3mmであることが望ましい。
第1くし刃(107a)および第2くし刃(107b)の幅(W)が0.3mmより狭いと、第1くし刃(107a)および第2くし刃(107b)の腰が弱くなり、折り曲げ開封包装体(101)を折り曲げた際に、第1くし刃(107a)および第2くし刃(107b)が直線的に立ち上がらない(開かない)虞があり好ましくない。
第1くし刃(107a)および第2くし刃(107b)の幅(W)が3mmより広いと、第1くし刃(107a)間の隙間および第2くし刃(107b)の隙間が広くなるため、折り曲げ開封包装体(101)を折り曲げた際に、内容物(P)の飛散を防止できない虞があり好ましくない。
それゆえに、第1くし刃(107a)および第2くし刃(107b)の幅(W)は、0.3mm~3mmであることが望ましい。
The width (W) of the first comb blade (107a) and the second comb blade (107b) is appropriately set according to the shape and dimensions of the folded and opened package (101), the contents (P) and the break opening part (109) In particular, it is desirable that the thickness be 0.3 mm to 3 mm.
When the width (W) of the first comb blade (107a) and the second comb blade (107b) is smaller than 0.3 mm, the waist of the first comb blade (107a) and the second comb blade (107b) becomes weak, and bending occurs When the unwrapped package (101) is folded, the first comb blade (107a) and the second comb blade (107b) may not stand up linearly (do not open), which is not preferable.
When the width (W) of the first comb blade (107a) and the second comb blade (107b) is wider than 3 mm, the gap between the first comb blade (107a) and the gap of the second comb blade (107b) become wider Bending When the package (101) is folded, the contents (P) may not be scattered, which is not preferable.
Therefore, it is desirable that the width (W) of the first comb blade (107a) and the second comb blade (107b) be 0.3 mm to 3 mm.
飛散防止材(107)の厚み(肉厚)は20μm~200μmが望ましいが、これに限定されず、第1くし刃(107a)および第2くし刃(107b)や、飛散防止材(107)の材質、折り曲げ開封包装体(101)、内容物(P)、破断開封部(109)の形状や材質、寸法により適宜設定することができる。
尚、複数の第1くし刃(107a)および第2くし刃(107b)の厚みを夫々異なるものとしても良く、1つの第1くし刃(107a)および第2くし刃(107b)において、位置により厚みを変更しても良い。
また、飛散防止材(107)の第1くし刃(107a)および第2くし刃(107b)部分とそれ以外の部分の厚みを異なるものとしても良い。
The thickness (thickness) of the anti-scattering material (107) is preferably 20 μm to 200 μm, but is not limited thereto, and the first comb blade (107a) and the second comb blade (107b) or the anti-scattering material (107) The material, the shape, the material, and the dimensions of the folded and unwrapped package (101), the contents (P), and the tear-opened portion (109) can be appropriately set.
The thickness of the plurality of first comb blades (107a) and the second comb blades (107b) may be different from each other, depending on the position of one first comb blade (107a) and second comb blade (107b). The thickness may be changed.
Further, the thickness of the first comb blade (107a) and the second comb blade (107b) of the anti-scattering material (107) may be different from the thickness of the other part.
飛散防止材(107)の形状は特に限定されず、1つ以上の第1くし刃(107a)と1つ以上の第2くし刃(107b)が、折り曲げ開封包装体(101)を折り曲げた際に、破断開封部(109)の開口方向に立ち並び、破断開封部(109)の開口から外に押し出される内容物(P)の進行方向をガイドするように構成されていればいかなる形状であっても良い。
例えば、飛散防止材(107)全体をくし刃状に形成しても良い。
また、飛散防止材(107)は、少なくとも破断開封部(109)の上方に設けられていれば良く、図13に示す如く、折り曲げ開封包装体(101)の上面の全面に設けられていても良い。
The shape of the shatterproof material (107) is not particularly limited, and when one or more first comb blades (107a) and one or more second comb blades (107b) bend the folded package (101). And any shape as long as it is configured to stand in the opening direction of the break opening part (109) and guide the advancing direction of the content (P) pushed out from the opening of the break opening part (109). Also good.
For example, the entire anti-scattering material (107) may be formed in a comb-like shape.
Further, the shatterproof material (107) may be provided at least above the break opening portion (109), and as shown in FIG. 13, even if provided on the entire upper surface of the folded and opened package (101) good.
第1くし刃(107a)および第2くし刃(107b)の形状は特に限定されず、1つ以上の第1くし刃(107a)と1つ以上の第2くし刃(107b)が、折り曲げ開封包装体(101)を折り曲げた際に、破断開封部(109)の開口方向に立ち並び、破断開封部(109)の開口から外に押し出される内容物(P)の進行方向をガイドするように構成されていればいかなる形状であっても良い。 The shapes of the first comb blade (107a) and the second comb blade (107b) are not particularly limited, and one or more first comb blades (107a) and one or more second comb blades (107b) may be folded and opened. When bending the package (101), it stands in the opening direction of the break opening part (109), and guides the advancing direction of the contents (P) pushed out from the opening of the break opening part (109) It may have any shape as long as it is done.
叙上の通り、第1くし刃(107a)および第2くし刃(107b)の形状は特に限定されないが、図16の(a)~(f)に第1くし刃(107a)および第2くし刃(107b)の形状の一例を示す。
図16の(a)において、第1くし刃(107a)および第2くし刃(107b)は、全長に亘って同じ幅(W)を備える平面視略矩形状である。
図16の(b)において、第1くし刃(107a)および第2くし刃(107b)は、平面視において先細りするテーパ状であり、先端が曲面状である。
図16の(c)において、第1くし刃(107a)および第2くし刃(107b)は、平面視において先が太くなる逆テーパ状であり、先端が曲面状である。
図16の(d)において、第1くし刃(107a)および第2くし刃(107b)は、平面視において中途部から幅(W)が広くなり、先端までその幅が一定である。
図16の(e)において、第1くし刃(107a)および第2くし刃(107b)は、平面視において曲線形状である。
図16の(f)において、第1くし刃(107a)および第2くし刃(107b)は、平面視において幅(W)方向の一方の端部が直線状であり、他方の端部が曲線状である。
As described above, the shapes of the first comb blade (107a) and the second comb blade (107b) are not particularly limited. However, the first comb blade (107a) and the second comb shown in (a) to (f) of FIG. An example of the shape of a blade (107b) is shown.
In (a) of FIG. 16, the first comb blade (107a) and the second comb blade (107b) have a substantially rectangular shape in plan view having the same width (W) over the entire length.
In (b) of FIG. 16, the first comb blade (107a) and the second comb blade (107b) are tapered in a plan view and have a curved tip.
In (c) of FIG. 16, the first comb blade (107a) and the second comb blade (107b) are reversely tapered such that the tip is thick in plan view, and the tip is curved.
In (d) of FIG. 16, the width (W) of the first comb blade (107a) and the second comb blade (107b) is wide from the middle part in a plan view, and the width is constant to the tip.
In (e) of FIG. 16, the first comb blade (107a) and the second comb blade (107b) have a curved shape in plan view.
In (f) of FIG. 16, one end of the first comb blade (107a) and the second comb blade (107b) in the width (W) direction is straight in plan view, and the other end is a curve It is a state.
飛散防止材(107)と封止材(106)との接着は、ホットメルト材での溶着、接着剤での接着、粘着剤での接着等によって行われ、飛散防止材(107)および封止材(106)の材質や厚さに応じて適宜選択される。
尚、封止材(106)とシート材(105)の接着についても同様である。
さらに、上材(102)のシート材(105)と溶着材との接着についても同様である。
飛散防止材(107)の材料は特に限定されないが、腰の強いフィルムであることが望ましく、例えば、2軸延伸ポリエチレンテレフタレート(OPET)等が挙げられる。
The adhesion between the shatterproof material (107) and the sealing material (106) is performed by welding with a hot melt material, adhesion with an adhesive, adhesion with an adhesive, etc., the shatterproof material (107) and sealing It is appropriately selected according to the material and thickness of the material (106).
The same applies to adhesion between the sealing material (106) and the sheet material (105).
Furthermore, the same applies to the adhesion between the sheet material (105) of the upper material (102) and the welding material.
The material of the shatterproof material (107) is not particularly limited, but is preferably a stiff film, and examples thereof include biaxially stretched polyethylene terephthalate (OPET).
容器材となる下材(103)は、折り曲げ可能な形状と物性があり、溶着材と溶着可能な材料であれば良い。
容器材となる下材(103)は、例えば、ポリエチレンなどの柔軟な材料で製造された薄肉フィルムなどからなる。
容器材となる下材(103)は、複合プラスチックフィルムであることが望ましい。
下材(103)に複合プラスチックフィルムを用いる場合、内面(すなわち、上材(2)と溶着されたとき、折り曲げ開封包装体(101)の外側に出ない面)はPE等の熱シール可能なものであることが望ましく、外側(すなわち、上材(102)と溶着されたとき、折り曲げ開封包装体(101)の外側に出る面)は、引っ掻き強度の高いナイロン(NY)等であることが望ましい。
また、ガスバリア性が要求される内容物を収容する場合、ガスバリア性の優れたポリビニルアルコール等の層を設けることが望ましい。
The base material (103) to be a container material has a shape and physical properties that can be bent, and it may be a material that can be welded to the welding material.
The lower material (103) to be a container material is made of, for example, a thin film made of a flexible material such as polyethylene.
The lower material (103) to be a container material is preferably a composite plastic film.
When using a composite plastic film as the base material (103), the inner surface (that is, the surface which does not come out of the folded and opened package (101) when welded to the upper material (2)) can be heat sealed such as PE It is desirable that the outer side (that is, the surface coming out of the folded and opened package (101) when welded to the upper material (102)) be nylon (NY) or the like having high scratch strength. desirable.
In addition, in the case of containing contents requiring gas barrier properties, it is desirable to provide a layer of polyvinyl alcohol or the like with excellent gas barrier properties.
また、本発明の折り曲げ開封折り曲げ開封包装体(101)では、図11および図13に示されるように、容器材となる下材(103)が種々の形状であっても、上記実施形態の効果を奏することが可能である。
例えば、図11に示すような成型形状や、図13に示すような断面視略フラットな形状であっても良く、収容部(104)が2つに分かれている形状や、扁平な薄型直方体の形状等、収容部(104)に内容物(P)を収容することができ、折り曲げ開封包装体(101)を折り曲げることによって折り曲げ開封包装体(101)の一部が破断開封して、内容物(P)を折り曲げ開封包装体(101)から取り出すことが可能な形状であればいかなる形状であっても良い。
Further, in the folded, unfolded, folded, and unwrapped package (101) of the present invention, as shown in FIGS. 11 and 13, the effects of the above embodiment can be obtained even if the lower material (103) to be a container material has various shapes. It is possible to play
For example, it may be a molded shape as shown in FIG. 11 or a substantially flat shape in cross section as shown in FIG. 13, a shape in which the storage portion (104) is divided into two, or a flat thin rectangular parallelepiped The contents (P) can be stored in the storage portion (104), such as the shape, and a part of the folded package (101) is broken open by folding the folded package (101). (P) may be in any shape as long as it can be folded and taken out from the opening package (101).
次に、本発明に係る折り曲げ開封包装体(101)その他の実施形態について記載する。
図13は、本発明のその他の実施形態に係る折り曲げ開封包装体の構造を示す図であって、(a)は平面図、(b)は断面図である。
図14は、本発明のその他の実施形態に係る折り曲げ開封包装体を折り曲げた状態を示す図であって、(a)は折り曲げ開封包装体を折り曲げ破断開封して内容物を取り出している状態を示す説明図、(b)は(a)の状態の折り曲げ開封包装体をDの方向から見た図である。
Next, another embodiment of the folded and unwrapped package (101) according to the present invention will be described.
FIG. 13 is a view showing the structure of a folded package according to another embodiment of the present invention, wherein (a) is a plan view and (b) is a cross-sectional view.
FIG. 14 is a view showing a folded and opened package according to another embodiment of the present invention in a folded state, wherein (a) is a state in which the folded and opened package is folded, broken and opened to take out the contents The explanatory drawing which shows, (b) is the figure which looked at the direction of D of the folding-opened package body of the state of (a).
図13~14に示す折り曲げ開封包装体(101)では、飛散防止材(107)が上材(102)の上面の全面に設けられている。
飛散防止材(107)が上材(102)の上面の全面に設けられている場合、第1くし刃(107a)および第2くし刃(107b)は、飛散防止材(107)に切り込み(107d)を設けることにより形成される。
切り込み(107d)は、折り曲げ開封包装体(101)を折り曲げた際に、第1くし刃(107a)と第2くし刃(107b)が破断開封部(109)の開口方向に立ち並び、破断開封部(109)の開口から外に押し出される内容物(P)の進行方向をガイドするように位置付けられるように設けられている。
In the folded and unwrapped package (101) shown in FIGS. 13 to 14, the anti-scattering material (107) is provided on the entire top surface of the upper material (102).
When the anti-scattering material (107) is provided on the entire upper surface of the upper material (102), the first comb blade (107a) and the second comb blade (107b) cut into the anti-scattering material (107) (107d) ) Is provided.
In the notches (107d), when the unwrapped package (101) is folded, the first comb blade (107a) and the second comb blade (107b) stand in the direction of the opening of the break opening part (109), and the break opening part It is provided to be positioned so as to guide the traveling direction of the content (P) pushed out from the opening of (109).
切り込み(107d)は、飛散防止材(107)を貫通して形成された溝であり、トムソン型による打ち抜きまたはレーザー加工によって形成される。
尚、切り込み(107d)は、シート材(105)を折り曲げたときに、第1くし刃(107a)と第2くし刃(107b)がが破断開封部(109)の開口方向に立ち並び、破断開封部(109)の開口から外に押し出される内容物(P)の進行方向をガイドするように位置付けられれば良いので、シート材(105)を完全に貫通していなくても良く、ハーフカットでも良い。
The notches (107d) are grooves formed through the anti-scattering material (107), and are formed by punching or laser processing using a Thomson type.
In the cut (107d), when the sheet material (105) is bent, the first comb blade (107a) and the second comb blade (107b) stand in the opening direction of the break opening portion (109), and the break opening is performed. It may be positioned so as to guide the direction of movement of the content (P) pushed out from the opening of the part (109), so it may not be completely penetrating the sheet material (105), and may be half cut .
尚、図13~14に示す、本発明のその他の実施形態に係る折り曲げ開封包装体(101)は、上記した飛散防止材(107)の特徴以外は図11~12に示す本発明の実施形態に係る折り曲げ開封包装体(101)と同様の特徴を備えている。
尚、本発明に係る折り曲げ開封包装体(101)のシート材(105)および飛散防止材(107)は、これらのみで折り曲げ開封構造として使用することができる。
すなわち、折り曲げ開封構造は、二つ折り状態に折り曲げ可能な折り曲げ部(108)、および折り曲げ部(108)で折り曲げられたときに開口を形成する破断開封部(109)を有するシート材(105)を備えており、破断開封時における内容物(P)の飛散を防止するための飛散防止材(107)が、破断開封部(109)の上方に設けられており、飛散防止材(107)は、破断開封部(109)と交差する、一方の側(S1)から他方の側(S2)に延びる1つ以上の第1くし刃(107a)と、他方の側(S2)から一方の側(S1)に伸びる1つ以上の第2くし刃(107b)とを備え、1つ以上の第1くし刃(107a)と1つ以上の第2くし刃(107b)は、破断開封部(109)に対して交差する方向において交互に設けられている。
The folded and unwrapped package (101) according to another embodiment of the present invention shown in FIGS. 13 to 14 is an embodiment of the present invention shown in FIGS. 11 to 12 except the features of the above-mentioned anti-scattering material (107). The same features as the folded and unwrapped package (101) according to the present invention are provided.
The sheet material (105) and the shatterproof material (107) of the folded and unwrapped package (101) according to the present invention can be used as a folded and unwrapped structure alone.
That is, the folding and unsealing structure includes a sheet member (105) having a bending portion (108) foldable in a half-folded state and a breaking opening portion (109) forming an opening when bent at the bending portion (108). An anti-scattering material (107) is provided above the rupture-opening part (109) for preventing scattering of the contents (P) at the time of breaking and opening, and the anti-scattering material (107) is One or more first comb blades (107a) that extend from one side (S1) to the other side (S2) that intersects the tear-open portion (109) and one side (S1) from the other side (S2) And one or more first comb blades (107a) and one or more second comb blades (107b) are provided at the fracture opening (109). Alternate in the direction intersecting It is provided.
また、折り曲げ開封構造は、破断開封部(109)およびその周辺部に接着されて破断開封部(109)を封止し、シート材(105)が折り曲げ部(108)で折り曲げられたときに破断開封部(109)によって破断されて開封されることが可能な破断強度を有する封止材(106)を備えていても良い。
本発明に係る折り曲げ開封構造は、本発明に係る折り曲げ開封構造が取り付けられることで、折り曲げることにより内容物(P)を取り出すことができる構造を備えるものであれば、いかなる構造のものにも適用することができる。
本発明に係る折り曲げ開封構造が取り付けられた容器は、折り曲げて内容物(P)を取り出す際に、開口から収容部(104)の外に押し出される内容物(P)が第1くし刃(107a)および第2くし刃(107b)に沿って外に押し出されるため、押し出された内容物(P)が意図せぬ方向に飛び散る虞がなく、目的の位置に内容物(P)を正しく押し出すことができる。
In addition, the bending and unsealing structure is adhered to the fracture opening part (109) and its periphery to seal the fracture opening part (109), and fractures when the sheet material (105) is bent at the bending part (108). It may be provided with a sealing material (106) which has breaking strength which can be broken and opened by the opening part (109).
The folding and opening structure according to the present invention is applicable to any structure as long as it has a structure capable of taking out the contents (P) by bending by being attached with the folding and opening structure according to the present invention. can do.
In the container attached with the bending and opening structure according to the present invention, when the content (P) is taken out by bending, the content (P) pushed out from the opening from the opening (104) is the first comb blade (107a) And the second comb blade (107b), so there is no risk that the pushed out contents (P) will fly in an unintended direction, and correctly push out the contents (P) to the desired position Can.
[その他の実施形態]
図17~図19はそれぞれ本発明の他の実施形態を説明するための図である。なお、図17~図19において、貫通孔13と飛散防止材107は同じ四角形で示してある。また、図17(b)においては、便宜的に貫通孔13は突起物で示してある。
図17(a)(b)に示す構成は、略四角形の袋体3,103上に表材2及び上材102が取り付けられている実施形態が示してある。袋体3,103の外縁はシール部とされている。
本発明は、図17(a)(b)の実施形態に示すように、厚さの薄い袋体3,103においても同様に適用が可能である。また、本発明は、図1及び図11(b)に示すような袋体3,103だけでなく、図19に示す袋体3,103のように、立体的に各種形状の袋体が採用できる。
図17(c)に一例で示すように、袋体3,103の形は四角形だけでなく、円形、楕円形、菱形等の規則的な形状も採用できる。さらに、規則的な形状のみならず、図示はしていないが、周縁が不定形の曲線で形成される形状の袋体3,103も採用できる。
また、図18(a)(b)に示すように、袋体3,103に対する表材2及び上材102の位置は中央部だけでなく、端部域に設けることも可能である。つまり、袋体3,103に対する表材2及び上材102の位置は自由に設定でき、一方側に偏在した配置にすることもできる。
さらに、図18(a)と図18(b)の違いからも分かるように破断開封部10,109の方向(破線で示す)も袋体3,103の全体形状や表材2及び上材102に対して自由な方向に取り得る。図示はしていないが、破断開封部10,109の方向を斜め方向に設定することもできる。
Other Embodiments
17 to 19 are views for explaining other embodiments of the present invention. Note that, in FIG. 17 to FIG. 19, the through
The configuration shown in FIGS. 17 (a) and 17 (b) shows an embodiment in which the
The present invention is similarly applicable to the
As shown as an example in FIG. 17C, the shape of the
Further, as shown in FIGS. 18A and 18B, the position of the
Furthermore, as can be seen from the difference between FIG. 18 (a) and FIG. 18 (b), the direction (shown by a broken line) of the tear-
本発明の折り曲げ開封包装体は、液状、ペースト状、粉末状、または錠剤タイプの食品、医薬品、または化粧品などを小分けして個別包装する折り曲げ開封包装体に利用することが可能である。さらに詳しくは、搬送時や保管時に折り曲がる不具合がなく、かつ大量生産が可能な折り曲げ開封包装体およびその製造方法、ならびに折り曲げ開封包装体の表材に利用することが可能である。
本発明の折り曲げ開封包装体又は本発明の折り曲げ開封構造によれば、折り曲げて内容物(例えば、液状、ペースト状、粉末状、顆粒状、または錠剤タイプの食品、医薬品、または化粧品等)を取り出す際に、開口から収容部の外に押し出される内容物が第1くし刃および第2くし刃に沿って外に押し出されるため、押し出された内容物が意図せぬ方向に飛び散る虞がなく、目的の位置に内容物を正しく押し出すこと(塗工すること)ができる。
それゆえに、本発明の折り曲げ開封包装体および折り曲げ開封構造は、液状、ペースト状、粉末状、顆粒状、または錠剤タイプの食品、医薬品、または化粧品等を個別包装する折り曲げ開封包装体に利用することが可能である。
The folded and opened package of the present invention can be used for a folded and opened package for separately packaging liquid, paste, powder or tablet type food, medicine, cosmetics and the like. More specifically, it can be used for a folded and opened package which can be mass-produced without defects such as folding during transport and storage, and a method for producing the same, as well as a covering material of the folded and opened package.
According to the folded and opened package of the present invention or the folded and opened structure of the present invention, it is folded to take out the contents (eg, liquid, paste, powder, granules, or tablet type food, medicine, cosmetics, etc.) In this case, since the contents pushed out from the opening through the opening are pushed out along the first and second comb blades, there is no fear that the pushed out contents will scatter in an unintended direction, The contents can be extruded (painted) correctly at the position of.
Therefore, the folded and unfolded package and the folded and unfolded structure of the present invention are applied to a folded and unfolded package for individually packaging a liquid, paste, powder, granule or tablet type food, medicine, cosmetic or the like. Is possible.
1 折り曲げ開封包装体
2 表材
3 容器材(裏材)
4 収容部
5 シート材
6 封止材
7 カバー材
8 溶着材
9 折り曲げ部
10 破断開封部
11 被覆部分
12、27 空間部(接着回避部)
13 貫通孔
14 止め部
21 閉鎖部分
22 凹部
23 切れ目(脆弱部)
24 本体部
25 つば部(脆弱部)
26、28 突起
29 色材層
30 シール部
31 シート材送りローラ
32 封止材送りローラ
33 カバー材送りローラ
34 加熱ローラ
35 巻き取りローラ
36、37 ロータリダイカッター
40 剥離剤層
101 折り曲げ開封包装体
102 上材
103 下材
104 収容部
105 シート材
106 封止材
107 飛散防止材
107a 第1くし刃
107b 第2くし刃
107c 基部
107d 切り込み
108 折り曲げ部
109 破断開封部
P 内容物
S1 一方の側
S2 他方の側
1 Folded
DESCRIPTION OF SYMBOLS 4
13 through
24
26, 28
Claims (27)
折り曲げたときに破断開封する表材と、裏材とを備え、表材と裏材の周縁が接着されていることによって、表材と裏材との間に内容物を収容可能な収容部が形成され、
前記表材は、
二つ折り状態に折り曲げ可能な折り曲げ部、および折り曲げ部で折り曲げられたときに開口を形成する破断開封部を有するシート材と、
前記シート材における少なくとも前記破断開封部およびその周辺部に接着されて前記破断開封部を封止し、前記シート材が前記折り曲げ部で折り曲げられたときに前記破断開封部によって破断されて開封されることが可能な破断強度を有する封止材と、
前記封止材を覆うカバー材と
を備えており、
前記カバー材は、前記封止材における前記破断開封部を覆う被覆部分以外の部分において前記折り曲げ部を覆うように接着され、
前記封止材の前記被覆部分の上方および/または下方には、前記被覆部分が前記カバー材および前記シート材のうちの少なくとも1つとの接着を回避または接着面積を減少させる接着回避部が形成されている、ことを特徴とする折り曲げ開封包装体。 A folded and opened package having a configuration in which a part of the package is broken open by folding the package enclosing the contents, and the contents can be removed from the package,
A storage portion capable of storing contents between the surface material and the backing material by including a front material that breaks and opens when folded and a backing material, and by bonding the periphery of the surface material and the backing material is possible Formed
The surface material is
A sheet material having a foldable portion that can be folded in a half-folded state and a break opening portion that forms an opening when folded at the fold portion;
The sheet material is adhered to at least the break opening part and the periphery thereof to seal the break opening part, and when the sheet material is bent at the bending part, the sheet is broken by the break opening part to be opened. An encapsulant having a breaking strength capable of
And a cover material covering the sealing material,
The cover material is bonded so as to cover the bent portion at a portion other than the covering portion covering the fracture opening portion in the sealing material.
Above and / or below the covering portion of the sealing material, an adhesion avoiding portion is formed in which the covering portion avoids adhesion or reduces the adhesion area with at least one of the cover material and the sheet material. A folded and opened package characterized in that.
前記空間部は、前記貫通孔の内部空間によって構成されている、請求項2に記載の折り曲げ開封包装体。 The cover material has a through hole at a position corresponding to the covering portion of the sealing material,
The folded and opened packaging body according to claim 2, wherein the space portion is constituted by an internal space of the through hole.
当該閉鎖部分が当該被覆部分から離間する方向に凹むことにより、凹部が形成され、
前記空間部は、前記凹部によって構成され、
前記閉鎖部分は、前記カバー材における前記閉鎖部分以外の他の部分よりも破断しやすい脆弱部を有する、請求項2に記載の折り曲げ開封包装体。 The cover material has a closing part covering the covering part of the sealing material,
A recess is formed by recessing the closed portion in a direction away from the covered portion,
The space is constituted by the recess,
The folded and unfolded package according to claim 2, wherein the closed portion has a fragile portion which is more easily broken than the other portion of the cover material.
前記つば部は、前記カバー材における前記閉鎖部分以外の部分に連結され、
前記脆弱部は、前記つば部によって構成されている、請求項4に記載の折り曲げ開封包装体。 The closed portion includes a body portion, and a flange portion formed on the periphery of the body portion and thinner than the thickness of the body portion.
The collar portion is connected to a portion of the cover material other than the closed portion,
The folded and unwrapped package according to claim 4, wherein the fragile portion is constituted by the flange portion.
前記封止材の前記被覆部分の上面および/または前記カバー材の前記閉鎖部分の下面に突起が設けられ、
前記突起が前記被覆部分の上面と前記閉鎖部分の下面との間に介在することにより、前記カバー材と前記被覆部分との接着面積を減少させる前記空間部が形成されている、請求項2に記載の折り曲げ開封包装体。 The cover material has a closing part covering the covering part of the sealing material,
A protrusion is provided on the upper surface of the covering portion of the sealing material and / or the lower surface of the closing portion of the covering material,
The space part which reduces the adhesion area of the cover material and the covering portion is formed by interposing the projection between the upper surface of the covering portion and the lower surface of the closing portion. Bent open package as described.
前記突起が前記被覆部分の下面と前記シート材の上面との間に介在することにより、前記シート材と前記被覆部分との接着面積を減少させる前記空間部が形成されている、請求項2に記載の折り曲げ開封包装体。 A projection is provided on the lower surface of the covering portion of the sealing material and / or the upper surface of the sheet material,
The space part which reduces the adhesion area of the sheet material and the covering portion is formed by interposing the projection between the lower surface of the covering portion and the upper surface of the sheet material. Bent open package as described.
前記金属箔よりも色材が定着しやすい材料は、紙、不織布、樹脂シート、木製シート、プラスチックフィルム、木材、ポリ乳酸樹脂(PLA)等の単体または複合材からなる群から選択された少なくとも1種からなる、請求項12に記載の折り曲げ開封包装体。 The encapsulant is made of metal foil,
The material to which the coloring material is more easily fixed than the metal foil is at least one selected from the group consisting of a single material or a composite material such as paper, non-woven fabric, resin sheet, wood sheet, plastic film, wood, polylactic acid resin (PLA) and the like. 13. The folded and unwrapped package according to claim 12, which comprises seeds.
前記表材を構成するシート材に、二つ折り状態に折り曲げ可能な折り曲げ部、および折り曲げ部で折り曲げられたときに開口を形成する破断開封部を形成するシート材加工工程と、
前記シート材における少なくとも前記破断開封部およびその周辺部に封止材を接着する封止材接着工程と、
カバー材に貫通孔または上側に凹んだ凹部を形成するカバー材加工工程と、
前記カバー材に形成された前記貫通孔または凹部を、前記封止材における前記破断開封部を覆う被覆部分の位置に合わせながら、前記封止材における被覆部分以外の部分の上面に前記折り曲げ部を覆うように接着するカバー材接着工程とを含む、ことを特徴とする折り曲げ開封包装体の製造方法。 A sheet material having a configuration in which a part of the package is broken open by folding the package enclosing the contents, and the contents can be removed from the package, and the sheet is broken open when it is folded; A manufacturing method of a folded and opened package, comprising: a backing material; and a peripheral part of the backing material and the peripheral edge of the backing material being adhered to each other, thereby forming a housing portion capable of containing contents between the front material and the backing material. There,
A sheet material processing step of forming a fractured part that can be folded in a half-folded manner into a sheet material that constitutes the surface material, and a break opening part that forms an opening when it is folded at the bend part;
A sealing material bonding step of bonding a sealing material to at least the fracture opening part and the periphery of the sheet material;
A cover material processing step of forming a through hole or an upwardly recessed portion in the cover material;
The bent portion is formed on the upper surface of a portion other than the covering portion in the sealing material while aligning the through hole or the recess portion formed in the cover material with the position of the covering portion covering the fracture opening portion in the sealing material. And a cover material bonding step of bonding so as to cover.
前記表材を構成するシート材に、二つ折り状態に折り曲げ可能な折り曲げ部、および折り曲げ部で折り曲げられたときに開口を形成する破断開封部を形成するシート材加工工程と、
前記シート材における少なくとも前記破断開封部およびその周辺部に封止材を接着する封止材接着工程と、
カバー材に切り込みを形成するカバー材加工工程と、
前記切り込みは、前記カバー材の厚さ方向の全部または一部に形成されている切り込みであり、
前記カバー材に形成された前記切り込みを、前記封止材における前記破断開封部を覆う被覆部分の位置に合わせながら、前記封止材における被覆部分以外の部分の上面に前記折り曲げ部を覆うように接着するカバー材接着工程とを含み、
前記封止材の前記被覆部分の上方および/または下方には、前記被覆部分が前記カバー材および前記シート材のうちの少なくとも1つとの接着を回避または接着面積を減少させる接着回避部が形成されている、ことを特徴とする折り曲げ開封包装体の製造方法。 A sheet material having a configuration in which a part of the package is broken open by folding the package enclosing the contents, and the contents can be removed from the package, and the sheet is broken open when it is folded; A manufacturing method of a folded and opened package, comprising: a backing material; and a peripheral part of the backing material and the peripheral edge of the backing material being adhered to each other, thereby forming a housing portion capable of containing contents between the front material and the backing material. There,
A sheet material processing step of forming a fractured part that can be folded in a half-folded manner into a sheet material that constitutes the surface material, and a break opening part that forms an opening when it is folded at the bend part;
A sealing material bonding step of bonding a sealing material to at least the fracture opening part and the periphery of the sheet material;
A cover material processing step of forming a cut in the cover material;
The cut is a cut formed in all or part of the thickness direction of the cover material,
The upper surface of a portion other than the covering portion in the sealing material is covered with the bent portion while the cut formed in the cover material is aligned with the position of the covering portion covering the fracture opening portion in the sealing material Bonding cover material bonding process, and
Above and / or below the covering portion of the sealing material, an adhesion avoiding portion is formed in which the covering portion avoids adhesion or reduces the adhesion area with at least one of the cover material and the sheet material. A method of manufacturing a folded and opened package characterized in that
前記表材は、
二つ折り状態に折り曲げ可能な折り曲げ部、および折り曲げ部で折り曲げられたときに開口を形成する破断開封部を有するシート材と、
前記シート材における少なくとも前記破断開封部およびその周辺部に接着されて前記破断開封部を封止し、前記シート材が前記折り曲げ部で折り曲げられたときに前記破断開封部によって破断されて開封されることが可能な破断強度を有する封止材と、
前記封止材を覆うカバー材と
を備えており、
前記カバー材は、前記封止材における前記破断開封部を覆う被覆部分以外の部分において前記折り曲げ部を覆うように接着され、
前記封止材の前記被覆部分の上方および/または下方には、前記被覆部分が前記カバー材および前記シート材のうちの少なくとも1つとの接着を回避または接着面積を減少させる接着回避部が形成されている、ことを特徴とする折り曲げ開封包装体の表材。 A sheet material having a configuration in which a part of the package is broken open by folding the package enclosing the contents, and the contents can be removed from the package, and the sheet is broken open when it is folded; It is provided with a backing material, and by bonding the peripheral edge of the surface material and the backing material, it is the surface material of a folded and opened package in which a container capable of containing the contents is formed between the surface material and the backing material. There,
The surface material is
A sheet material having a foldable portion that can be folded in a half-folded state and a break opening portion that forms an opening when folded at the fold portion;
The sheet material is adhered to at least the break opening part and the periphery thereof to seal the break opening part, and when the sheet material is bent at the bending part, the sheet is broken by the break opening part to be opened. An encapsulant having a breaking strength capable of
And a cover material covering the sealing material,
The cover material is bonded so as to cover the bent portion at a portion other than the covering portion covering the fracture opening portion in the sealing material.
Above and / or below the covering portion of the sealing material, an adhesion avoiding portion is formed in which the covering portion avoids adhesion or reduces the adhesion area with at least one of the cover material and the sheet material. The surface material of the folded and opened package characterized in that
前記折り曲げ開封構造は、
二つ折り状態に折り曲げ可能な折り曲げ部、および折り曲げ部で折り曲げられたときに開口を形成する破断開封部を有するシート材と、
前記シート材における少なくとも前記破断開封部およびその周辺部に接着されて前記破断開封部を封止し、前記シート材が前記折り曲げ部で折り曲げられたときに前記破断開封部によって破断されて開封されることが可能な破断強度を有する封止材と、
前記封止材を覆うカバー材と
を備えており、
前記カバー材は、前記封止材における前記破断開封部を覆う被覆部分以外の部分において前記折り曲げ部を覆うように接着され、
前記封止材の前記被覆部分の上方および/または下方には、前記被覆部分が前記カバー材および前記シート材のうちの少なくとも1つとの接着を回避または接着面積を減少させる接着回避部が形成されている、ことを特徴とする折り曲げ開封構造。 A folded and opened structure of a package in which a part of the package is broken open by folding the package enclosing the contents and the contents can be taken out of the package,
The folded and opened structure is
A sheet material having a foldable portion that can be folded in a half-folded state and a break opening portion that forms an opening when folded at the fold portion;
The sheet material is adhered to at least the break opening part and the periphery thereof to seal the break opening part, and when the sheet material is bent at the bending part, the sheet is broken by the break opening part to be opened. An encapsulant having a breaking strength capable of
And a cover material covering the sealing material,
The cover material is bonded so as to cover the bent portion at a portion other than the covering portion covering the fracture opening portion in the sealing material.
Above and / or below the covering portion of the sealing material, an adhesion avoiding portion is formed in which the covering portion avoids adhesion or reduces the adhesion area with at least one of the cover material and the sheet material. It is characterized by a folded and unsealed structure.
折り曲げたときに破断開封する上材と、下材とを備え、前記上材と前記下材の周縁が接着されていることによって、前記上材と前記下材との間に前記内容物を収容可能な収容部が形成されており、
前記上材は、二つ折り状態に折り曲げ可能な折り曲げ部、および前記折り曲げ部で折り曲げられたときに開口を形成する破断開封部を有するシート材を備え、
破断開封時における前記内容物の飛散を防止するための飛散防止材が、前記破断開封部の上方に設けられており、
前記飛散防止材は、前記破断開封部と交差する、一方の側から他方の側に延びる1つ以上の第1くし刃と、他方の側から一方の側に伸びる1つ以上の第2くし刃とを備え、
前記1つ以上の第1くし刃と前記1つ以上の第2くし刃は、前記破断開封部に対して交差する方向において交互に設けられていることを特徴とする、折り曲げ開封包装体。 A folded and opened package having a configuration in which a part of the package is broken open by folding the package enclosing the contents, and the contents can be removed from the package,
The upper material and the lower material, which are broken and opened when folded, and the peripheral edge of the upper material and the lower material are adhered to each other, thereby accommodating the contents between the upper material and the lower material. Possible housings are formed,
The upper material includes a sheet material having a foldable portion that can be folded in a half-folded state, and a break opening portion that forms an opening when folded at the fold portion.
An anti-scattering material for preventing the contents from being scattered at the time of breaking and opening is provided above the breaking and opening portion,
The anti-scattering material intersects the break opening portion, and includes one or more first comb blades extending from one side to the other, and one or more second comb blades extending from the other side to the one side Equipped with
A folded package as claimed in any one of the preceding claims, wherein the one or more first comb blades and the one or more second comb blades are alternately provided in a direction intersecting the break opening section.
前記折り曲げ開封構造は、二つ折り状態に折り曲げ可能な折り曲げ部、および前記折り曲げ部で折り曲げられたときに開口を形成する破断開封部を有するシート材を備えており、
破断開封時における前記内容物の飛散を防止するための飛散防止材が、前記破断開封部の上方に設けられており、
前記飛散防止材は、前記破断開封部と交差する、一方の側から他方の側に延びる1つ以上の第1くし刃と、他方の側から一方の側に伸びる1つ以上の第2くし刃とを備え、
前記1つ以上の第1くし刃と前記1つ以上の第2くし刃は、前記破断開封部に対して交差する方向において交互に設けられていることを特徴とする、折り曲げ開封構造。 A folded and opened structure of a package in which a part of the package is broken open by folding the package enclosing the contents, and the contents can be removed from the package,
The folding and unsealing structure includes a sheet material having a foldable portion that can be folded in a half-folded state, and a break opening portion that forms an opening when folded at the fold portion.
An anti-scattering material for preventing the contents from being scattered at the time of breaking and opening is provided above the breaking and opening portion,
The anti-scattering material intersects the break opening portion, and includes one or more first comb blades extending from one side to the other, and one or more second comb blades extending from the other side to the one side Equipped with
7. A bending and opening structure according to claim 1, wherein the one or more first comb blades and the one or more second comb blades are alternately provided in a direction intersecting with the break opening section.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201880082426.2A CN111556846B (en) | 2017-12-22 | 2018-08-28 | Bending-unsealing package, method for manufacturing same, surface member of bending-unsealing package, and bending-unsealing structure |
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|---|---|---|---|
| JP2017-247057 | 2017-12-22 | ||
| JP2017247057A JP6393395B1 (en) | 2017-12-22 | 2017-12-22 | Folded and opened packaging body and manufacturing method thereof, surface material of folded and opened packaging body, and folded and opened structure |
| JP2018090217A JP2019196193A (en) | 2018-05-08 | 2018-05-08 | Fold-opening package and fold-opening structure |
| JP2018-090217 | 2018-05-08 |
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| CN201046818Y (en) * | 2007-05-28 | 2008-04-16 | 逵硕实业有限公司 | Packaging container |
| US20090261156A1 (en) * | 2008-04-18 | 2009-10-22 | Abbott Phillip G | Round top cup with folding closure |
| KR200469200Y1 (en) * | 2010-05-10 | 2013-09-26 | 아사히 가세이 이-매터리얼즈 가부시키가이샤 | Container for receiving pellicle |
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| JP2013091508A (en) * | 2011-10-26 | 2013-05-16 | Deisupenpakku Japan:Kk | Dispensing package |
| JP2014198601A (en) * | 2013-03-14 | 2014-10-23 | 株式会社開伸 | Break-opening structure, break-opening package, and manufacturing method for break-opening package |
| JP2015101370A (en) * | 2013-11-25 | 2015-06-04 | 株式会社開伸 | Breaking/unsealing structure of breaking/unsealing package, breaking/unsealing package, and method for manufacturing breaking/unsealing package |
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