WO2019117059A1 - Layered film, release film, and layered body - Google Patents
Layered film, release film, and layered body Download PDFInfo
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- WO2019117059A1 WO2019117059A1 PCT/JP2018/045230 JP2018045230W WO2019117059A1 WO 2019117059 A1 WO2019117059 A1 WO 2019117059A1 JP 2018045230 W JP2018045230 W JP 2018045230W WO 2019117059 A1 WO2019117059 A1 WO 2019117059A1
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- layer
- film
- laminated film
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/043—Improving the adhesiveness of the coatings per se, e.g. forming primers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
- B32B27/283—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polysiloxanes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/06—Interconnection of layers permitting easy separation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/042—Coating with two or more layers, where at least one layer of a composition contains a polymer binder
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/044—Forming conductive coatings; Forming coatings having anti-static properties
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
- C09D183/08—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen, and oxygen
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/20—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for coatings strippable as coherent films, e.g. temporary coatings strippable as coherent films
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/20—Diluents or solvents
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/40—Adhesives in the form of films or foils characterised by release liners
- C09J7/401—Adhesives in the form of films or foils characterised by release liners characterised by the release coating composition
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/40—Adhesives in the form of films or foils characterised by release liners
- C09J7/403—Adhesives in the form of films or foils characterised by release liners characterised by the structure of the release feature
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/40—Adhesives in the form of films or foils characterised by release liners
- C09J7/405—Adhesives in the form of films or foils characterised by release liners characterised by the substrate of the release liner
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/748—Releasability
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
- C08J2367/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2483/00—Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen, or carbon only; Derivatives of such polymers
- C08J2483/04—Polysiloxanes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2483/00—Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen, or carbon only; Derivatives of such polymers
- C08J2483/04—Polysiloxanes
- C08J2483/08—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen, and oxygen
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2427/00—Presence of halogenated polymer
- C09J2427/005—Presence of halogenated polymer in the release coating
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2483/00—Presence of polysiloxane
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2483/00—Presence of polysiloxane
- C09J2483/005—Presence of polysiloxane in the release coating
Definitions
- the present invention relates to a laminated film, and more particularly to a laminated film having releasability.
- silicone pressure-sensitive adhesive that is strongly adhesive has attracted attention.
- the silicone pressure-sensitive adhesive is used in the form of a tape (film) as a pressure-sensitive adhesive layer, but before use, it is usually stored in a state where one or both sides are covered with a release film. It is used after peeling the mold film.
- a strongly adhesive silicone pressure-sensitive adhesive adheres strongly to a widely used organosilicone-coated release film, and there is a problem that the release film becomes difficult to peel off during use.
- a fluorinated silicone material having a fluorine substituent has been proposed as a method for expressing the releasability from a molded article formed by molding of a mold resin such as a silicone resin composition.
- Patent Document 1 A fluorinated silicone material having a fluorine substituent has been proposed as a method for expressing the releasability from a molded article formed by molding of a mold resin such as a silicone resin composition.
- the inventors of the present invention included fluorine atoms in each layer of a laminated film in which an A layer and a B layer were laminated in this order on at least one side of a polymer film.
- the gist of the present invention is a laminated film in which an A layer and a B layer are laminated in this order on at least one surface of a polymer film, and both layers of the A layer and B layer contain fluorine atoms.
- the gist of the present invention is a laminated film characterized by the fluorine atom content rate of B layer being more than the fluorine atom content rate of A layer.
- the gist of the present invention is a laminated film in which an A layer and a B layer are laminated in this order on at least one surface of a polymer film, and the B layer contains a fluorine atom and is measured by the following method It is a laminated film characterized in that the normal peeling force at the time is 100 mN / cm or less. ⁇ Measurement of normal peeling force> A tape with a silicone pressure sensitive adhesive (3M Japan, No. 5413 tape, 50 mm width) is laminated to the surface of layer B of the laminated film, and a 180 ° peel test is carried out under the conditions of a peel speed of 0.3 m / min.
- a laminated film having excellent releasability to a pressure-sensitive adhesive layer such as a silicone pressure-sensitive adhesive.
- the laminated film of the present invention is a laminated film in which an A layer (undercoat layer) and a B layer (releasing layer) are laminated in this order on at least one side of a polymer film, as illustrated in FIG.
- the laminated film of the present invention will be described below in the order of the polymer film, the A layer (undercoat layer) and the B layer (releasing layer).
- polymer film As a polymer film to be a base material of the laminated film of the present invention, a film in which a polymer such as polyethylene, polypropylene, polyester, polystyrene, polycarbonate, polyether sulfone, polyamide, polyimide is formed in a film shape can be mentioned. . Further, as long as film formation is possible, it may be a mixture of these materials (polymer blend) or a composite of constituent units (copolymer).
- the polymer film is not particularly limited as long as it is formed into a film, and may be a non-stretched film or a stretched film, but is preferably a stretched film stretched in a uniaxial direction or a biaxial direction. Among them, a biaxially stretched film is more preferable from the viewpoint of balance of mechanical properties and planarity.
- the thickness of the polymer film constituting the laminated film in the present invention is not particularly limited as long as the film can be formed as a film, but is preferably 5 ⁇ m to 1000 ⁇ m, and more preferably 10 ⁇ m to 500 ⁇ m, More preferably, it is 15 ⁇ m or more or 200 ⁇ m or less.
- polyester films are preferable because they are excellent in physical properties such as heat resistance, planarity, optical properties, strength and the like, and among them, biaxially stretched polyester films are particularly preferable.
- the polyester film may be a single layer or a multilayer film (laminated film) having two or more layers having different properties.
- the polyester used for the polyester film may be homopolyester or copolyester.
- the homopolyester is preferably one obtained by polycondensation of an aromatic dicarboxylic acid and an aliphatic glycol.
- aromatic dicarboxylic acids include terephthalic acid and 2,6-naphthalenedicarboxylic acid
- aliphatic glycols include ethylene glycol, diethylene glycol, 1,4-butanediol, 1,4-cyclohexanedimethanol and the like.
- Examples of representative homopolyesters include polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polybutylene terephthalate (PBT) and the like.
- examples of the dicarboxylic acid component of the copolyester include one or more of isophthalic acid, phthalic acid, terephthalic acid, 2,6-naphthalenedicarboxylic acid, adipic acid, sebacic acid and the like, and ethylene as a glycol component
- glycol, diethylene glycol, propylene glycol, 1,4-butanediol, 1,4-cyclohexanedimethanol, neopentyl glycol and the like can be mentioned.
- polyethylene terephthalate in which 60 mol% or more, preferably 80 mol% or more is ethylene terephthalate units is preferable.
- the surface of the polymer film is provided with antistatic properties, sealing properties of bleeding of the compound or oligomer onto the film surface (bleed, plate out), light transmittance of the film, or the after-mentioned
- a subbing layer base coat layer may be provided in order to improve the adhesion to the A layer (undercoat layer).
- the subbing layer may be formed by either an in-line coating method in which the subbing layer is formed simultaneously with the formation of the polymer film, or an off-line coating method in which the subbing layer is separately formed on the film having been formed.
- the undercoat layer When the undercoat layer is provided, it may be formed on at least one side of the polymer film. When forming on both sides, the same undercoating layer may be formed on both sides, or different undercoating layers may be formed on each side.
- the undercoat layer may be any of a layer formed of an organic substance, a layer formed of an inorganic film, and a layer formed of a mixture of an organic substance and an inorganic substance.
- a layer (undercoat layer) In the present invention, an A layer (undercoat layer) is provided on at least one side of the polymer film.
- the A layer usually contains a fluorine atom.
- the adhesion between layer A and layer B described below is obtained, but when used as a release film, light releasability between layer B and the pressure-sensitive adhesive layer, which is an adherend, is expressed, and adhesion is achieved. It can make the body easy to peel off.
- There is no limitation on the method of containing a fluorine atom in the layer A and it is sufficient if at least a compound containing a fluorine atom is contained in the layer A.
- low molecular weight compounds containing a fluorine atom, resins containing a fluorine atom, and the like can be mentioned.
- a resin containing a fluorine atom it is preferable to use a resin containing a fluorine atom, and in particular, the resin is preferably curable.
- the peeling force with respect to a to-be-adhered body becomes small, and it can have light peelability.
- the adherend adherend (adhesive) is also followed in the peeling direction at the time of peeling of the laminated film.
- the layer A contains a material containing a fluorine atom, and the fluorine atom content (fraction of atoms) is preferably 50 ppm or more, more preferably 500 ppm or more as the whole layer A, from the viewpoint of adhesion and light removability. 1,000 ppm or more is more preferable, and 50,000 ppm or more is particularly preferable.
- the upper limit is not particularly limited, but preferably less than 900,000 ppm, more preferably 800,000 ppm or less, and still more preferably 700,000 ppm or less.
- the fluorine atom content ratio of the layer A is confirmed by performing, for example, depth direction analysis by sputter etching in the vicinity of the polymer film in the undercoat layer constituting the laminated film by X-ray photoelectron spectroscopy (XPS method) Can.
- the fluorine atom content ratio of the layer A can also be quantified by using a material (fluorinated silicone etc.) known in advance as the fluorine atom content ratio as a reference. In the case of confirmation by the XPS method, the ratio of fluorine to all elements except hydrogen and helium was taken as the fluorine atom content ratio.
- layer B releasing layer containing fluorine atoms can be uniformly coated on layer A by the coating method, and after coating or lamination.
- the adhesion between layer A and layer B can also be enhanced.
- resin used for A layer is resin containing only a fluorine atom, it mixes and uses resin (non-fluorinated resin) which does not contain a fluorine atom. It is also good.
- the composition may have a fluorine atom content ratio inclined in the thickness direction.
- a resin containing a fluorine atom used for this invention resin which contains a fluorine atom in the side chain part of resin frame
- skeleton is mentioned.
- the resin containing a fluorine atom include fluorine-containing hydrocarbon resins such as polytetrafluoroethylene in addition to fluorinated silicone resins, and various other resins subjected to a fluorination treatment.
- a fluorinated silicone resin is preferred from the viewpoint of releasability.
- the fluorinated silicone resin both curable and non-curable ones can be used without particular limitation. Among them, curable fluorinated silicone resins are preferable in that they form a stronger layer.
- the fluorinated silicone resin may be a solvent type, a non-solvent type, or a mixture thereof.
- the curable fluorinated silicone resin usually has a functional group such as an alkenyl group or a hydrosilyl group which can form a crosslinked structure upon reaction (curing).
- the curable fluorinated silicone resin KP-911 and X-70-201S manufactured by Shin-Etsu Chemical Co., Ltd .; FS1265-300CS and FS1265-1000CS, FS1265-10000CS and BY24-900 manufactured by Toray Dow Corning Co., Ltd. , BY24-903, Syl-off 3062, Q2-7785 and the like.
- the fluorine atom content ratio (atomic number fraction) of the fluorinated silicone resin is generally several thousand ppm to several tens percent.
- Non-fluorinated resin examples include silicone resins, polyolefin resins, acrylic resins and the like, and among these, resins containing fluorine atoms, particularly fluorinated silicone resins From the viewpoint of compatibility, silicone resins are preferred (in the present invention, silicone resins containing no fluorine atom may be referred to as "non-fluorinated silicone resins"). Further, as the non-fluorinated resin, either a curable one or a non-curable one may be used, or both may be used in combination.
- curable fluorinated silicone resin functional groups capable of forming a crosslinked structure upon reaction (curing), such as an alkenyl group or a hydrosilyl group, are also bonded to the non-curable fluorinated silicone resin.
- the curable non-fluorinated silicone resin may be a solvent type or a non-solvent type.
- Specific examples of the curable non-fluorinated silicone resin include KNS-3051, KNS-320A, KNS-316, KNS-3002, KNS-3300, X-62-1387, and KS-3656 manufactured by Shin-Etsu Chemical Co., Ltd.
- a heavy release additive may be added to the curable non-fluorinated silicone resin, for example, KS-3800 manufactured by Shin-Etsu Chemical Co., Ltd .; SD7292 manufactured by Toray Dow Corning Co., Ltd., BY24 -4980 etc. can be mentioned.
- the above-mentioned curable non-fluorinated silicones may be used alone or in combination of two or more different ones. Adjusting the curing reaction, adjusting the viscosity of the coating solution of layer A, and further enhancing the wettability and reactivity of layer B by mixing two or more curable non-fluorinated silicones. Can. At that time, the non-solvent type silicones may be mixed with each other, or the solvent type silicones may be mixed with each other, or the non-solvent type silicone and the solvent type silicone may be mixed. In particular, when the film thickness of the A layer is increased in order to obtain a lighter release film, the solid concentration of the coating solution forming the A layer tends to be high.
- the viscosity of the coating solution may be increased, which may cause problems such as deterioration of the coat appearance and increase in thickness unevenness. Therefore, by mixing the non-solvent type silicone and the solvent type silicone, the viscosity of the coating solution can be reduced, and an A layer having a good coat appearance and a small thickness deviation can be formed.
- the "solvent-free silicone” is a silicone having a viscosity that can be applied without dilution in a solvent, is composed of short polysiloxane chains, and is a silicone having a relatively low molecular weight.
- the viscosity of the solvent-free silicone is preferably less than 1000 mPa ⁇ s alone when it is 100% concentration, and more preferably 50 mPa ⁇ s or more or 900 mPa ⁇ s or less, and more preferably 80 mPa ⁇ s or more or 800 mPa ⁇ s. It is further preferred that
- solvent-type silicone is a silicone having a viscosity high enough to be coated unless diluted with a solvent, and is a silicone having a relatively high molecular weight.
- the viscosity of the solvent type silicone is preferably 1000 mPa ⁇ s or more when made into a 30% toluene solution, and more preferably 2000 mPa ⁇ s or more and 20000 mPa ⁇ s or less, and more preferably 3000 mPa ⁇ s or more or 18000 mPa ⁇ s or less It is further preferred that
- the controllability of the curing reaction can be improved, and sufficient flexibility is also imparted to the A layer, and The storage stability of the laminate laminated with the pressure-sensitive adhesive layer also becomes good.
- the non-curable non-fluorinated silicone resin it is possible to use the non-fluorinated silicone resin listed above without specifically limiting the silicone resin having no reactive functional group.
- organopolysiloxanes represented by the following general formula (I) are preferable.
- the mass mixing ratio of the curable silicone resin (total of fluorinated and non-fluorinated) and non-curable non-fluorinated silicone resin is preferably in the range of 1: 1000 to 1000: 1, 1: 100 to It is more preferably in the range of 100: 1, and still more preferably in the range of 1:50 to 50: 1. Particularly preferred is in the range of 1:20 to 20: 1, and preferably 1: 1 to 20: 1.
- the film thickness of the layer A is preferably 10 nm to 100 ⁇ m, more preferably 20 nm to 10 ⁇ m, and still more preferably 50 nm to 1 ⁇ m.
- a particularly preferable range is 80 nm or more and 800 nm or less.
- B layer (release layer) ⁇ Configuration of layer B>
- a resin containing a fluorine atom similar to that described in the above-mentioned A layer (undercoat layer) can be used in the same manner.
- a fluorinated silicone resin is preferable, and in particular, a curable fluorinated silicone resin is preferable.
- a curable fluorinated silicone resin for the B layer (releasing layer) a releasing film having stable releasability with respect to the silicone pressure-sensitive adhesive layer can be obtained.
- the layer B may be formed of a curable fluorinated silicone resin alone, or a mixture of a plurality of materials may be used, such as mixing with a curable non-fluorinated silicone resin.
- the coating solution for forming the layer B particularly preferably contains a fluorine-containing solvent containing a fluorine atom for the purpose of enhancing the wettability to the layer A.
- the thickness of the layer B is too thin, the effects of the present invention may be difficult to obtain, while if it is too thick, it may be difficult to obtain an increase in the effect commensurate with the increase in the amount of material used. . 5 nm or more is preferable, as for the minimum of the film thickness of B layer, 10 nm or more is more preferable, and 20 nm or more is especially preferable. Moreover, 50 micrometers or less are preferable, as for the upper limit, 1 micrometer or less is more preferable, and 500 nm or less is especially preferable.
- the B layer (releasing layer) is formed on the A layer (undercoat layer).
- the material suitable for the layer B is the same as that described in the description of the layer A, but from the viewpoint of adhesion and light removability, the fluorine atom content ratio per unit volume contained in the layer B is It is necessary to include more than A layer.
- the lower limit of the fluorine atom content ratio (atomic number fraction) contained in the layer B measured by the SIMS method or the like is preferably 3,000 ppm or more, more preferably 5,000 ppm or more, 10,000 ppm or more is more preferable, and 20,000 ppm or more is particularly preferable.
- the upper limit is not particularly limited, but is preferably 900,000 ppm or less, more preferably 800,000 ppm or less, and particularly preferably 700,000 ppm or less.
- the fluorine atom content ratio of the layer B can be confirmed by, for example, the surface of the release layer of the laminated film by secondary ion mass spectrometry (SIMS method) or X-ray photoelectron spectroscopy (XPS method).
- the fluorine atom content ratio of the layer B can also be quantified by using a material (fluorinated silicone etc.) known in advance as the fluorine atom content ratio as a reference. In the case of confirmation by the XPS method, the ratio of fluorine to all elements except hydrogen and helium was taken as the fluorine atom content ratio.
- the fluorine atom content ratio in the layer has a sloped structure in the thickness direction in one lamination step (tilted composition
- a resin containing fluorine atoms and a resin not containing fluorine atoms are diluted in a solvent to form a coating solution, and the coating solution is coated on at least one surface of a polymer film and dried to obtain a resin containing fluorine atoms.
- the surface side in the layer is a layer B and the side of a polymer film is an layer A, and if they have substantially the same structure, they are included in the present invention.
- the layer A and the layer B into a sloped structure, it is also expected to improve the adhesion of the interface between the layer A and the polymer film and the interface between the layer A and the layer B.
- the fluorine atom content ratio of the B layer surface can be increased, the light releasability may be further improved while suppressing the content of the resin containing a fluorine atom in the entire laminated film to a low level.
- the content ratio is the silicone which is the base material of each layer It is preferable to have a specific relationship with the content ratio of methyl siloxane ion (CH 3 SiO 2 ⁇ ) of the resin. That is, the ratio ([F ⁇ ] / [CH 3 SiO 2 ⁇ ]) of the fluorine ion content ratio to the methyl siloxane ion content ratio contained in the B layer calculated by SIMS method etc. (hereinafter, “fluorine atom content ratio” Is abbreviated to be greater than the fluorine atom content ratio of the A layer.
- the fluorine atom content ratio of each of the layer A and the layer B is preferably 1 or more and 1,000 or less in the layer A and 3 or more and 5,000 or less in the layer B.
- the lower limit of the fluorine atom content ratio of the layer B is preferably 5 or more, more preferably 10 or more, and still more preferably 20 or more. Further, the upper limit thereof is preferably 3,000 or less, and more preferably 1,000 or less.
- the fluorine atom content ratio of the layer B is preferably 1.1 times or more, more preferably 1.5 times or more, of the fluorine atom content ratio of the layer A from the viewpoint of light removability with the silicone pressure-sensitive adhesive layer. It is more preferably 2 times or more, particularly preferably 3 times or more, and most preferably 5 times or more.
- the upper limit is not particularly limited, but it is preferably 1000 times or less, more preferably 100 times or less from the viewpoint of the adhesion between layer A and layer B.
- the fluorine atom content ratio (atomic number fraction) in the layer B is 1 of the fluorine atom content ratio (atomic number fraction) in the layer A from the viewpoint of light removability with the silicone pressure-sensitive adhesive layer.
- the ratio is preferably 1 or more, more preferably 1.5 or more, still more preferably 2 or more, particularly preferably 3 or more, and most preferably 5 or more.
- the upper limit is not particularly limited, but it is preferably 1000 times or less, more preferably 100 times or less from the viewpoint of the adhesion between layer A and layer B.
- fluorine atom content ratio (atomic number fraction) means the ratio of fluorine atoms to the layer concerned.
- each of layer A and layer B is substantially composed of silicone resin (including fluorinated, non-fluorinated and curable, non-curable), the above-mentioned “fluorine atom content ratio” and With respect to the “fluorine atom content ratio (atomic number fraction)”, the ratio of the layer A to the layer B is a similar value.
- the fluorine atom content ratio of the layer B By setting the fluorine atom content ratio of the layer B to the above range, sufficient adhesion is obtained between the layer A and the layer B, and good peelability between the layer B and the silicone pressure-sensitive adhesive layer is expressed. Can. Further, when the fluorine atom content ratio and / or the fluorine atom content ratio of the layer B is higher than that of the layer A, sufficient adhesion between the layer A and the layer B can be obtained, and the layer B and the silicone pressure-sensitive adhesive layer are good. Peelability can be stably expressed.
- the fluorine atom content ratio or fluorine atom content ratio of the layer A or layer B can be calculated by structural analysis of the coating agent by nuclear magnetic resonance spectrum (NMR) method, or secondary ion may be formed after layer formation. It can be quantified by mass spectrometry (SIMS method) or X-ray electron spectroscopy (XPS method). In the measurement by the SIMS method or the XPS method, the fluorine atom content ratio of each layer can also be quantified on the basis of a material (fluorinated silicone etc.) in which the fluorine atom content ratio is known in advance.
- NMR nuclear magnetic resonance spectrum
- XPS method X-ray electron spectroscopy
- the fluorine atom content ratio per unit volume divided by the volume of the layer A may be the fluorine atom content ratio of each of the A layer and the B layer.
- the coating solution having the curable non-fluorinated silicone resin and the curable fluorinated silicone resin contain a crosslinking agent, a catalyst, and a reaction initiator (reaction accelerator) .
- a crosslinking agent and a catalyst may be contained from the beginning.
- a crosslinking agent be included to react with reactive functional groups contained in the resin to form a crosslinked structure.
- the crosslinking agent include vinyl siloxane and organosiloxane having a hydrosiloxane moiety.
- Specific examples of the crosslinking agent include SP7297, 7560, 3062A, 3062B, 3062C, 3062D, etc. manufactured by Toray Dow Corning.
- the crosslinking agent may contain a site having a fluorine substituent, or a silane coupling agent having a fluorinated substituent may be used.
- a catalyst that accelerates the addition type reaction be contained, and among them, a platinum catalyst is preferably contained.
- platinum catalysts include chloroplatinic acid, alcohol solutions of chloroplatinic acid, complexes of chloroplatinic acid and olefin, platinum-based compounds such as complexes of chloroplatinic acid and alkenyl siloxane, platinum black, platinum-supported silica, platinum-supported activated carbon Is illustrated.
- the platinum catalyst may be used alone or in combination of two or more.
- catalysts include CAT PL-50T manufactured by Shin-Etsu Chemical Co., Ltd., SRX 212 manufactured by Toray Dow Corning Co., Ltd., SRX 212 P, NC-25, FS XK-3077 and the like.
- Examples of other additives that can be added to layer A and layer B include (meth) acrylic acid alkyl esters having 1 to 20 carbon atoms in the ester group, acrylic resins, olefin resins, and the like. Among them, silane coupling agents having a fluorinated substituent are preferable.
- the normal-state peeling force of the laminated film of the present invention is preferably 100 mN / cm or less.
- the lower the normal-state peeling power the smaller the force required for peeling from the pressure-sensitive adhesive layer. Therefore, the release film is peeled from the laminate on which the pressure-sensitive adhesive layer is laminated, and defects such as peeling failure in the production process such as sticking the pressure-sensitive adhesive layer to various members and deformation of the pressure-sensitive adhesive layer are suppressed.
- the laminate film of the present invention can suppress the above problems and have low releasability even if it is a pressure-sensitive adhesive layer having strong adhesiveness such as a silicone pressure-sensitive adhesive. Moreover, it is possible to prevent the phenomenon in which the release film on the unintended side peels off in a laminate having release films on both sides of the pressure-sensitive adhesive layer as the release film. From this point of view, the normal peel force is preferably 70 mN / cm or less, more preferably 40 mN / cm or less, particularly preferably 35 mN / cm or less, and most preferably 30 mN / cm or less. preferable.
- the lower limit is not particularly limited, but it is preferably 1 mN / cm or more, more preferably 3 mN / cm or more, from the viewpoint of storage stability of a laminate obtained by laminating a laminate film and an adhesive layer.
- normal-state peeling force shall be measured by the method as described in the Example mentioned later.
- the laminate film of the present invention may have a configuration in which an A layer is provided on one side or both sides of a polymer film, and a B layer is provided on the A layer. Also, if necessary, another layer may be interposed between the polymer film and the A layer, or between the A layer and the B layer. Other layers may include an antistatic layer having antistatic properties, an oligomer sealing layer for sealing a compound on the film surface and bleeding of an oligomer (bleed, plate out), and the like.
- the layers such as the antistatic layer and the oligomer sealing layer may be formed either by in-line coating, which is simultaneously formed with a polymer film, or off-line coating, which is separately formed on the formed polymer film. Can be adopted.
- the total thickness of the laminated film in the present invention is preferably 5 ⁇ m or more and 1250 ⁇ m or less, more preferably 10 ⁇ m or more and 500 ⁇ m or less, and still more preferably 10 to 200 ⁇ m or less.
- the method for producing a polyester film will be described by way of example.
- a method for producing the polyester film used in the present invention it is preferable to use a polyester raw material such as the above-mentioned polyethylene terephthalate, and to solidify the molten sheet extruded from the die by cooling with a cooling roll to obtain an unstretched sheet.
- a polyester raw material such as the above-mentioned polyethylene terephthalate
- a cooling roll to obtain an unstretched sheet.
- the obtained unstretched sheet can be used as it is, but at least uniaxial stretching is preferable, and biaxial stretching is more preferable.
- when using as a release film when laminating
- the stretching conditions are also not particularly limited, and for example, the unstretched sheet is stretched 2 to 6 times at 70 to 145 ° C.
- layer A and layer B Formation of layer A (undercoat layer) and layer B (release layer)
- the method for forming layer A and layer B is not limited, and may be formed by coextrusion or the like. Is preferred.
- the number of times of application of the layer A and the layer B may be one, or two or more. In the case of forming the layer A and the layer B by setting the number of times of application twice or more, different coating solutions may be applied. However, it is necessary that at least one of the coating solutions contains a fluorine atom.
- the coating method may be in-line coating or off-line coating, and, for example, a coating method as shown in "Coating method" (Yuji Harazaki, published by Tsuji Shoten, 1979) can be used.
- a coating head air doctor coater, blade coater, rod coater, knife coater, squeeze coater, impregnating coater, reverse roll coater, transfer roll coater, gravure coater, kiss roll coater, cast coater, spray coater, curtain coater, calendar coater And extrusion coaters and the like.
- the coating solution for forming the layer B preferably contains a fluorine solvent having a fluorine atom for the purpose of enhancing the wettability to the layer A.
- alcohols such as ethanol and (iso) propyl alcohol, methyl acetate, ethyl acetate, ethyl acetate (iso) propyl, acetate (iso) butyl acetate, esters of acetate (iso) pentyl acetate, ethyl lactate, ethyl benzoate and the like , Ketones such as methyl ethyl ketone, methyl isobutyl ketone, cyclopentanone, cyclohexanone, diacetone alcohol, diisobutyl ketone, ethylene glycol, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, etc.
- Glycols N-methyl-2-pyrrolidone, N, N-dimethylformamide, tetrahydrofuran, acetonitrile and the like.
- nonpolar solvents include aromatic hydrocarbons such as benzene, toluene and xylene, aliphatic hydrocarbons such as hexane, heptane and octane, hydrocarbons having a branched structure such as isohexane, isooctane and isononane, cyclohexane and cyclo Examples thereof include alicyclic hydrocarbons such as heptane and cyclooctane, and dioxane.
- fluorine solvent hydrofluoroethers, metaxylene hexafluoride, tridecafluorooctane and the like can be mentioned.
- a method for forming these layers there is exemplified a method of preparing a coating liquid having a fluorine atom content ratio corresponding to each layer after coating and drying as a coating liquid, and using the same. it can.
- a curable non-fluorinated silicone resin is mixed with a predetermined amount of a fluorinated material to prepare a coating solution having a composition corresponding to the A layer / B layer, and then applied and dried. It is possible to form an A layer and / or a B layer containing a desired fluorine atom.
- This method is preferable because a release film having a predetermined fluorine atom content ratio A layer / B layer can be produced more easily.
- the layer A and the layer B can be formed by coating and drying the layer A and then coating and drying the layer B.
- the layer B is coated following the coating of the layer A. Then, it can be formed by a wet coating method in which drying is performed thereafter, which can also be expected to shorten the production process and improve energy efficiency.
- layer A is formed by applying a mixture of a curable fluorinated silicone resin and a curable non-fluorinated silicone resin, and then a solution comprising a curable fluorinated silicone resin as a main component as layer B
- a non-fluorinated resin can be previously formed by coating and then a fluorinated layer can be formed by a dry process such as carbon tetrafluoride (CF 4 ) plasma treatment.
- CF 4 carbon tetrafluoride
- both A layer and B layer may be in-line coating, or only A layer may be in-line coating
- the layer B may be coated off-line.
- both the layer A and the layer B are provided by off-line coating, even if they are continuously formed in one "substrate film unwinding-rewinding step", a plurality of "substrate film unwinding--"
- the former may be sequentially formed through the winding process, but the former is a particularly preferable method because the manufacturing process becomes simple and the manufacturing cost can be reduced.
- the amount of heat applied to the film at the time of forming the A layer lower than the amount of heat applied at the time of forming the B layer, it is possible to suppress the deterioration of film planarity at the time of forming the B layer, and also the occurrence of coating unevenness of the B layer. It is preferable because it can be effectively prevented.
- the laminated film of the present invention has excellent releasability, it can be provided, for example, as a laminated film-attached pressure-sensitive adhesive sheet having a configuration formed by laminating the laminated film and the adhesive layer.
- the laminated film of the present invention has excellent releasability even for a silicone adhesive having strong adhesiveness, for example, a structure formed by laminating the laminate film and an adhesive layer made of a silicone adhesive.
- the method of using the laminated film is not limited to such a method of use.
- the print is excellent in water resistance, water repellency, oil resistance, oil repellency, antifogging, antifouling, chemical resistance, corrosion resistance, etc.
- Substrates, optical member protective films, films for construction materials, films for agriculture, highly water repellent films, films for packaging, cosmetic films, surface protective films and the like can be mentioned.
- an adhesive layer, an adhesive layer, a heat seal layer, etc. may be provided on the polymer film on the side opposite to the side having the A layer and the B layer. .
- a silicone adhesive As a silicone adhesive, an addition reaction type, a peroxide curing type, or a condensation reaction type silicone adhesive etc. are mentioned, for example. Among them, from the viewpoint of being curable in a low temperature and short time, an addition reaction type silicone pressure sensitive adhesive is preferably used. These addition reaction type silicone pressure sensitive adhesives are cured when forming the pressure sensitive adhesive layer on the support.
- the silicone adhesive may contain a catalyst such as a platinum catalyst.
- the above-mentioned addition reaction type silicone pressure-sensitive adhesive is coated on a support after stirring the silicone resin solution diluted with a solvent such as toluene, if necessary, uniformly by adding a catalyst such as a platinum catalyst.
- a crosslinker, an additive for controlling adhesion, or the like may be added to the addition reaction type silicone pressure-sensitive adhesive, or the support may be subjected to a primer treatment before the formation of the pressure-sensitive adhesive layer. It is also good.
- silicone resins used for the addition reaction type silicone adhesive include SD4580PSA, SD4584PSA, SD4585PSA, SD4587LPSA, SD4560PSA, SD4570PSA, SD4600FCPSA, SD4593PSA, DC7651ADHESIVE, DC7652ADHESIVE, LTC-755, LTC-310 (all of which are Toray Dow) Corning Inc.), KR-3700, KR-3701, X-40-3237-1, X-40-3240, X-40-3291-1, X-40-3229, X-40-3323, X-40 -3306, X-40-3270-1 (all from Shin-Etsu Chemical Co., Ltd.), AS-PSA001, AS-PSA002, AS-PSA003, AS-PSA004, AS-PSA 05, AS-PSA012, AS-PSA014, PSA-7465 (all manufactured by Arakawa Chemical Industries, Ltd.), TSR1512, TSR1516, TSR1521 (all planned by
- etching with Ar gas (voltage: 5 kV, current: 2 nA, etching rate: 20 nm / min (PET film conversion)) is performed for 0 min, 1 min, 2 min, 3 min, Fluorine atom content ratio per unit volume (“F ⁇ ” / “CH 3 ”) obtained by averaging the ratio of the counts of anions (“F ⁇ ” and “CH 3 SiO 2 ⁇ ”) detected during the etching time of SiO 2 - ”) and the.
- the value of [the fluorine atom content ratio of the layer B] / [the fluorine atom content ratio of the layer A] was taken as the ratio of the fluorine atom content ratio.
- This value has the same meaning as the result of calculating the ratio of the values of each layer by measuring the fluorine atom content ratio (atomic number fraction) of each of layer A and layer B using XPS.
- ⁇ Coating solution 1 composition Addition type organosilicone (Shin-Etsu Chemical Co., Ltd., KS-847): 67 parts by mass Platinum catalyst (Shin-Etsu Chemical Co., Ltd., CAT-PL-50T): 0.7 parts by mass Addition type fluorinated silicone (Toray Dow Corning Co., Ltd.) Syl-off 3062): 100 parts by mass Crosslinking agent (Toray Dow Corning, Syl-off 3062A): 0.5 parts by mass Platinum catalyst (Toray Dow Corning, FSX K-3077): 0.5 parts Department
- ⁇ Coating solution 2 composition Addition type fluorinated silicone (Shin-Etsu Chemical Co., Ltd., X-70-201S): 100 parts by mass Platinum catalyst (Shin-Etsu Chemical Co., Ltd., CAT-PL-50T): 0.5 parts by mass
- a PET film ("T100-38" manufactured by Mitsubishi Chemical Corporation, 38 ⁇ m thick) is used as a polymer film, and the coating solution 1 is coated on the polymer film by a bar coater (No. 4 bar), in an oven at 150 ° C. For 30 seconds to cure the resin of layer A, and a polymer film having layer A (undercoat layer) was formed.
- the coating solution 2 is further applied by a bar coater (No. 4 bar) on the layer A of the polymer film having the layer A (undercoat layer), and dried in an oven at 150 ° C. for 30 seconds to obtain a resin of the layer B Was cured to produce a laminated film in which the B layer (release layer) was provided on the A layer (undercoat layer).
- Example 2 A laminated film was produced in the same manner as in Example 1 except that the solid content concentration of the coating solution 2 was 4% by mass. In addition, since the coating liquid 2 is apply
- Comparative Example 1 A polymer film was prepared in substantially the same manner as in Example 1, except that only the coating solution 2 was applied by a bar coater (No. 4 bar) without forming the layer A (undercoat layer) on the polymer film. A laminated film consisting only of B and B layers (releasing layers) was produced.
- Comparative Example 2 A laminated film was produced in the same manner as in Comparative Example 1 except that the solid content concentration of the coating solution 2 was 4% by mass. In addition, since the coating liquid 2 is apply
- Comparative Example 3 In the same manner as in Example 1 except that the layer B (releasing layer) was not formed without applying the coating solution 2 on the layer A (undercoat layer), substantially a polymer film and A laminated film consisting only of layer A (undercoat layer) was produced.
- Coating solution 3 was prepared with the following composition.
- ⁇ Coating solution 3 composition> Addition type organosilicone (Shin-Etsu Chemical Co., Ltd., KS-847H): 67 parts by mass Platinum catalyst (Shin-Etsu Chemical Co., Ltd., CAT-PL-50T): 0.7 parts by mass
- the coating solution 3 was coated on a polymer film by a bar coater (No. 4 bar) and dried in an oven at 150 ° C. for 30 seconds to provide an A layer (undercoat layer). Next, it was tried to apply the coating solution 2 by a bar coater (No. 4 bar) on the layer A (undercoat layer). However, the coating solution 2 is not uniformly applied on the layer A (undercoat layer), and a phenomenon (repelling) occurs in the form of spots or lines (mesh), so that the layer B (release layer) could not form.
- Comparative Example 5 With regard to the B layer (release layer), a laminated film was to be produced in the same manner as in Comparative Example 4 except that the solid content concentration of the coating liquid 2 was 4 mass%. However, the “coating solution 2” is not uniformly applied on the layer A (undercoat layer), and a phenomenon (repelling) occurs in the form of spots or lines (mesh), so that the layer B (release layer) ) could not form.
- ⁇ Coating solution 4 composition> Addition type organosilicone (Shin-Etsu Chemical Co., Ltd., KS-847): 133 parts by mass Platinum catalyst (Shin-Etsu Chemical Co., Ltd., CAT-PL-50T): 1.3 parts by mass Addition type fluorinated silicone (Toray Dow Corning Co., Ltd.) Syl-off 3062): 100 parts by mass Crosslinking agent (Toray Dow Corning, Syl-off 3062A): 0.5 parts by mass Platinum catalyst (Toray Dow Corning, FSX K-3077): 0.5 parts Department
- a laminated film was produced in the same manner as in Example 3 except that the coating solution 5 was applied instead of the coating solution 4 to form a layer A (undercoat layer) on the polymer film.
- ⁇ Coating solution 6 composition Addition type organosilicone (Shin-Etsu Chemical Co., Ltd., KS-847): 267 parts by mass Platinum catalyst (Shin-Etsu Chemical Co., Ltd., CAT-PL-50T): 2.0 parts by mass Addition type fluorinated silicone (Toray Dow Corning Co., Ltd.) Syl-off 3062): 100 parts by mass Crosslinking agent (Toray Dow Corning, Syl-off 3062A): 0.5 parts by mass Platinum catalyst (Toray Dow Corning, FSX K-3077): 0.5 parts Department
- a laminated film was produced in the same manner as in Example 3, except that the coating solution 6 was applied instead of the coating solution 4 to form a layer A (undercoat layer) on the polymer film.
- the thickness of the layer B (releasing layer) is formed thin (the concentration of the coating solution 2 is “0.5 mass%”), compared to the example 1
- the releasability of the same level as that of the release film of Example 2 (the concentration of the coating solution 2 is “4% by mass”) in which the layer B (release layer) is thick is obtained. From this, it has been found that it is possible to produce a release film having excellent releasability to a silicone adhesive with a smaller amount of fluorine-based material.
- the release films of Examples 3 to 5 in which the fluorine atom content ratio of the layer A (undercoat layer) is smaller than that of Example 1 also provide the same level of releasability as the release film of Example 1. It has been found that it is possible to produce a release film having excellent releasability with respect to a silicone pressure sensitive adhesive, with a smaller amount of fluorine-based material.
- the fluorine atom content ratio by TOF-SIMS is measured for the samples of Comparative Example 3 (only A layer) and Comparative Example 2 (only B layer), It is the value of the layer. As a result, it was confirmed that the content of fluorine atoms per unit volume was higher in layer B than in layer A. In addition, since the composition of the coating liquid is the same, this value was used as the value of the fluorine atom content ratio of each layer in Examples 1 and 2 and Comparative Example 1. Furthermore, the fluorine atom content ratio of the layer A in Examples 3 to 5 was calculated from the raw material composition ratio based on the value of the fluorine atom content ratio in Example 1.
- the fluorine atom content of layer A is the largest on the surface (etching time 0 minutes in TOF-SIMS) and decreases as the etching time becomes longer (that is, the closer to the substrate PET film side), the fluorine on the surface side It is considered that a graded structure in which the atomic content ratio increases is formed.
- the values shown in Table 1 are average values in the thickness direction.
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Abstract
Description
本発明は積層フィルムに関し、特に離型性を有する積層フィルムに関する。 The present invention relates to a laminated film, and more particularly to a laminated film having releasability.
近年、液晶パネルを搭載した自動車が多くなっている。このような車載向けの用途では、高温や低温に長時間さらされることも多く、パネル構成部材を貼り合わせる粘着剤にも高度な耐候性、耐熱性が求められる。これに適合する粘着剤として、強粘着性であるシリコーン粘着剤が注目されている。
シリコーン粘着剤は、これを粘着層としてテープ(フィルム)状にしたものが用いられるが、通常、使用する前は片面又は両面を離型フィルムで被覆した状態で保管されており、使用時に当該離型フィルムを剥がして用いられる。しかしながら、強粘着性のシリコーン粘着剤(粘着層)は広く用いられているオルガノシリコーンをコートした離型フィルムと強く粘着してしまい、使用時に離型フィルムの剥離が困難となる問題があった。
In recent years, automobiles equipped with liquid crystal panels are increasing. In such automotive applications, the material is often exposed to high temperature or low temperature for a long time, and high pressure resistance and heat resistance are also required for the pressure-sensitive adhesive to which the panel component members are bonded. As a pressure-sensitive adhesive compatible with this, a silicone pressure-sensitive adhesive that is strongly adhesive has attracted attention.
The silicone pressure-sensitive adhesive is used in the form of a tape (film) as a pressure-sensitive adhesive layer, but before use, it is usually stored in a state where one or both sides are covered with a release film. It is used after peeling the mold film. However, a strongly adhesive silicone pressure-sensitive adhesive (adhesive layer) adheres strongly to a widely used organosilicone-coated release film, and there is a problem that the release film becomes difficult to peel off during use.
シリコーン樹脂組成物などのモールド樹脂の成型加工からなる成形品との剥離性を発現するための方法としては、フッ素置換基を有するフッ素化シリコーン材料が提案されている。(特許文献1) A fluorinated silicone material having a fluorine substituent has been proposed as a method for expressing the releasability from a molded article formed by molding of a mold resin such as a silicone resin composition. (Patent Document 1)
しかしながら、離型層としてフッ素化シリコーン材料を用いた場合、高分子フィルムと離型層との間の密着性が不十分となって層間剥離を起こしたり、離型層が均一に形成されず被着体に対する剥離性が悪化したりする不具合が起こる例が見られた。
本発明は、上記実情を鑑みてなされたものであり、シリコーン粘着剤などの強粘着性を有する粘着層に対して優れた剥離性を有する離型フィルムを提供することを課題とするものである。
However, when a fluorinated silicone material is used as the release layer, the adhesion between the polymer film and the release layer is insufficient to cause delamination, and the release layer is not uniformly formed. In some cases, problems such as deterioration of the releasability to the adherend occurred.
This invention is made in view of the said situation, and makes it a subject to provide the release film which has the peelability excellent with respect to the adhesive layer which has strong adhesiveness, such as a silicone adhesive. .
上記の課題を解決するため、本発明者らは鋭意検討した結果、高分子フィルムの少なくとも片面にA層とB層がこの順に積層された積層フィルムの、各々の層にフッ素原子を含有させるとともに、この両層のフッ素原子含有割合を制御することにより、上記課題を解決できることを見出して、本発明を完成した。
即ち、本発明の要旨は、高分子フィルムの少なくとも片面にA層及びB層が、この順に積層されてなる積層フィルムであって、前記A層及びB層の両層がフッ素原子を含有し、かつB層のフッ素原子含有割合がA層のフッ素原子含有割合より多いことを特徴とする積層フィルムである。
In order to solve the above-mentioned problems, as a result of intensive investigations by the present inventors, the inventors of the present invention included fluorine atoms in each layer of a laminated film in which an A layer and a B layer were laminated in this order on at least one side of a polymer film. By controlling the fluorine atom content ratio of both layers, it was found that the above problems could be solved, and the present invention was completed.
That is, the gist of the present invention is a laminated film in which an A layer and a B layer are laminated in this order on at least one surface of a polymer film, and both layers of the A layer and B layer contain fluorine atoms. And it is a laminated film characterized by the fluorine atom content rate of B layer being more than the fluorine atom content rate of A layer.
また、本発明の要旨は、高分子フィルムの少なくとも片面にA層及びB層が、この順に積層されてなる積層フィルムであって、前記B層がフッ素原子を含有し、下記の方法で測定した際の常態剥離力が100mN/cm以下であることを特徴とする積層フィルムである。
<常態剥離力の測定>
積層フィルムのB層表面にシリコーン粘着剤付きテープ(スリーエム・ジャパン社製、No5413テープ、50mm幅)を貼り合わせ、剥離速度が0.3m/minの条件で180°剥離試験を行う
Further, the gist of the present invention is a laminated film in which an A layer and a B layer are laminated in this order on at least one surface of a polymer film, and the B layer contains a fluorine atom and is measured by the following method It is a laminated film characterized in that the normal peeling force at the time is 100 mN / cm or less.
<Measurement of normal peeling force>
A tape with a silicone pressure sensitive adhesive (3M Japan, No. 5413 tape, 50 mm width) is laminated to the surface of layer B of the laminated film, and a 180 ° peel test is carried out under the conditions of a peel speed of 0.3 m / min.
本発明によれば、シリコーン粘着剤などの強粘着性を有する粘着層に対する優れた剥離性を有する積層フィルムを得ることができる。 According to the present invention, it is possible to obtain a laminated film having excellent releasability to a pressure-sensitive adhesive layer such as a silicone pressure-sensitive adhesive.
以下、本発明の積層フィルムの実施形態をより具体的に説明する。
本発明の積層フィルムは、図1に例示するように、高分子フィルムの少なくとも片面にA層(アンダーコート層)、B層(離型層)がこの順に積層された積層フィルムである。
上記本発明の積層フィルムについて、以下に、高分子フィルム、A層(アンダーコート層)及びB層(離型層)の順に説明する。
Hereinafter, the embodiment of the laminated film of the present invention will be described more specifically.
The laminated film of the present invention is a laminated film in which an A layer (undercoat layer) and a B layer (releasing layer) are laminated in this order on at least one side of a polymer film, as illustrated in FIG.
The laminated film of the present invention will be described below in the order of the polymer film, the A layer (undercoat layer) and the B layer (releasing layer).
1.高分子フィルム
本発明の積層フィルムの基材となる高分子フィルムとしては、ポリエチレン、ポリプロピレン、ポリエステル、ポリスチレン、ポリカーボネート、ポリエーテルスルホン、ポリアミド、ポリイミドなどの高分子を膜状に形成したフィルムが挙げられる。またフィルム化が可能であれば、これらの材料を混合したもの(ポリマーブレンド)や構成単位を複合化したもの(共重合体)であっても構わない。
また高分子フィルムは、フィルム化されたものであれば特に限定されず、無延伸フィルムでも延伸フィルムでもよいが、一軸方向又は二軸方向に延伸された延伸フィルムであるのが好ましい。中でも力学特性のバランスや平面性の観点から二軸延伸フィルムがより好ましい。
1. Polymer Film As a polymer film to be a base material of the laminated film of the present invention, a film in which a polymer such as polyethylene, polypropylene, polyester, polystyrene, polycarbonate, polyether sulfone, polyamide, polyimide is formed in a film shape can be mentioned. . Further, as long as film formation is possible, it may be a mixture of these materials (polymer blend) or a composite of constituent units (copolymer).
The polymer film is not particularly limited as long as it is formed into a film, and may be a non-stretched film or a stretched film, but is preferably a stretched film stretched in a uniaxial direction or a biaxial direction. Among them, a biaxially stretched film is more preferable from the viewpoint of balance of mechanical properties and planarity.
本発明における積層フィルムを構成する高分子フィルムの厚みは、フィルムとして製膜可能な範囲であれば特に限定されるものではないが、5μm以上1000μm以下が好ましく、10μm以上或いは500μm以下がより好ましく、15μm以上或いは200μm以下がさらに好ましい。 The thickness of the polymer film constituting the laminated film in the present invention is not particularly limited as long as the film can be formed as a film, but is preferably 5 μm to 1000 μm, and more preferably 10 μm to 500 μm, More preferably, it is 15 μm or more or 200 μm or less.
上記例示したフィルムの中でも、ポリエステルフィルムは耐熱性、平面性、光学特性、強度などの物性が優れているため好ましく、中でも、二軸延伸ポリエステルフィルムが特に好ましい。
上記ポリエステルフィルムは単層でも、また性質の異なる2以上の層を有する多層フィルム(積層フィルム)でもよい。
本発明において、ポリエステルフィルムに使用するポリエステルは、ホモポリエステルであっても共重合ポリエステルであってもよい。ホモポリエステルとしては、芳香族ジカルボン酸と脂肪族グリコールとを重縮合させて得られるものが好ましい。芳香族ジカルボン酸としては、テレフタル酸、2,6-ナフタレンジカルボン酸などが挙げられ、脂肪族グリコールとしては、エチレングリコール、ジエチレングリコール、1,4-ブタンジオール、1,4-シクロヘキサンジメタノール等が挙げられる。
Among the films exemplified above, polyester films are preferable because they are excellent in physical properties such as heat resistance, planarity, optical properties, strength and the like, and among them, biaxially stretched polyester films are particularly preferable.
The polyester film may be a single layer or a multilayer film (laminated film) having two or more layers having different properties.
In the present invention, the polyester used for the polyester film may be homopolyester or copolyester. The homopolyester is preferably one obtained by polycondensation of an aromatic dicarboxylic acid and an aliphatic glycol. Examples of aromatic dicarboxylic acids include terephthalic acid and 2,6-naphthalenedicarboxylic acid, and examples of aliphatic glycols include ethylene glycol, diethylene glycol, 1,4-butanediol, 1,4-cyclohexanedimethanol and the like. Be
代表的なホモポリエステルとしては、ポリエチレンテレフタレート(PET)や、ポリエチレンナフタレート(PEN)、ポリブチレンテレフタレート(PBT)等が例示できる。一方、共重合ポリエステルのジカルボン酸成分としては、イソフタル酸、フタル酸、テレフタル酸、2,6-ナフタレンジカルボン酸、アジピン酸、セバシン酸等の一種又は二種以上が挙げられ、グリコール成分として、エチレングリコール、ジエチレングリコール、プロピレングリコール、1,4-ブタンジオール、1,4-シクロヘキサンジメタノール、ネオペンチルグリコール等の一種または二種以上が挙げられる。 Examples of representative homopolyesters include polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polybutylene terephthalate (PBT) and the like. On the other hand, examples of the dicarboxylic acid component of the copolyester include one or more of isophthalic acid, phthalic acid, terephthalic acid, 2,6-naphthalenedicarboxylic acid, adipic acid, sebacic acid and the like, and ethylene as a glycol component One or more of glycol, diethylene glycol, propylene glycol, 1,4-butanediol, 1,4-cyclohexanedimethanol, neopentyl glycol and the like can be mentioned.
中でも、本発明においては、通常60モル%以上、好ましくは80モル%以上がエチレンテレフタレート単位であるポリエチレンテレフタレートが好ましい。
本発明において、高分子フィルムの表面には、帯電防止性や、フィルム表面への配合物やオリゴマーの滲み出し(ブリード、プレートアウト)の封止性を付与したり、フィルムの光透過性や後述のA層(アンダーコート層)との密着性を向上させたりするために、下引き層(ベースコート層)を設けてもよい。
Among them, in the present invention, polyethylene terephthalate in which 60 mol% or more, preferably 80 mol% or more is ethylene terephthalate units is preferable.
In the present invention, the surface of the polymer film is provided with antistatic properties, sealing properties of bleeding of the compound or oligomer onto the film surface (bleed, plate out), light transmittance of the film, or the after-mentioned A subbing layer (base coat layer) may be provided in order to improve the adhesion to the A layer (undercoat layer).
前記下引き層は、高分子フィルムの製膜と同時に下引き層を形成するインラインコーティング法や、製膜済みのフィルムに別途下引き層を形成するオフラインコーティング法のどちらで形成してもよい。
前記下引き層を設ける場合は、高分子フィルムの少なくとも片面に形成されていればよい。両面に形成する場合は、両面に同じ下引き層を形成しても、それぞれの面に異なる下引き層を形成してもよい。下引き層は、有機物からなる層、無機膜からなる層、有機物と無機物との混合物からなる層の何れであってもよい。
The subbing layer may be formed by either an in-line coating method in which the subbing layer is formed simultaneously with the formation of the polymer film, or an off-line coating method in which the subbing layer is separately formed on the film having been formed.
When the undercoat layer is provided, it may be formed on at least one side of the polymer film. When forming on both sides, the same undercoating layer may be formed on both sides, or different undercoating layers may be formed on each side. The undercoat layer may be any of a layer formed of an organic substance, a layer formed of an inorganic film, and a layer formed of a mixture of an organic substance and an inorganic substance.
2.A層(アンダーコート層)
本発明では、高分子フィルムの少なくとも片面にA層(アンダーコート層)を備える。
<A層の構成>
A層は通常、フッ素原子を含有する。これにより、A層と後述のB層との密着性を有するだけでなく、離型フィルムとして用いた場合にB層と被着体である粘着剤層との軽剥離性が発現され、被着体を剥がれやすくすることができる。
A層中にフッ素原子を含有させる方法は限定されず、少なくとも、フッ素原子を含有する化合物をA層中に含有していればよい。具体的には、フッ素原子を含有する低分子化合物、フッ素原子を含有する樹脂等が挙げられる。中でも、フッ素原子を含有する樹脂を用いることが好ましく、特に、当該樹脂が硬化性であることが好ましい。
さらに、離型フィルムとして用いる際、A層の上にB層を積層することによって、被着体に対する剥離力が小さくなり、軽剥離性を有することができる。本発明者によれば、積層フィルムにA層が積層されていない場合、積層フィルムの剥離時に剥離方向に被着体(粘着剤)も追随されるため、被着体と剥離するためにはより大きな力が必要となり、剥離しにくいこと(重剥離)が推測された(図2(a))。一方、本発明の通り、積層フィルムにフッ素原子を含有するA層が積層されている場合、A層が相対的に柔軟性を有するため、剥離時にA層がクッションのように働き、被着体の変形が抑制されるため、より小さな力で被着体と剥離することができ、剥離しやすくなった(軽剥離)ものと推測される(図2(b))。
2. A layer (undercoat layer)
In the present invention, an A layer (undercoat layer) is provided on at least one side of the polymer film.
<Configuration of layer A>
The A layer usually contains a fluorine atom. As a result, not only the adhesion between layer A and layer B described below is obtained, but when used as a release film, light releasability between layer B and the pressure-sensitive adhesive layer, which is an adherend, is expressed, and adhesion is achieved. It can make the body easy to peel off.
There is no limitation on the method of containing a fluorine atom in the layer A, and it is sufficient if at least a compound containing a fluorine atom is contained in the layer A. Specifically, low molecular weight compounds containing a fluorine atom, resins containing a fluorine atom, and the like can be mentioned. Among them, it is preferable to use a resin containing a fluorine atom, and in particular, the resin is preferably curable.
Furthermore, when using it as a release film, by laminating | stacking B layer on A layer, the peeling force with respect to a to-be-adhered body becomes small, and it can have light peelability. According to the present inventor, when the layer A is not laminated on the laminated film, the adherend (adhesive) is also followed in the peeling direction at the time of peeling of the laminated film. A large force was required, and it was estimated that peeling was difficult (heavy peeling) (FIG. 2 (a)). On the other hand, as in the present invention, when an A layer containing fluorine atoms is laminated on the laminated film, the A layer acts like a cushion at the time of peeling because the A layer has relative flexibility, and the adherend It is assumed that the object can be peeled off from the adherend with a smaller force because it is suppressed from being deformed, and it becomes easy to peel off (light peeling) (FIG. 2 (b)).
<A層のフッ素原子含有割合>
A層はフッ素原子を含有する材料を含み、そのフッ素原子含有割合(原子数分率)は、密着性や軽剥離性の観点から、A層全体として、50ppm以上が好ましく、500ppm以上がより好ましく、1,000ppm以上がさらに好ましく、50,000ppm以上が特に好ましい。一方上限は特に限定されないが、900,000ppm未満が好ましく、800,000ppm以下がより好ましく、700,000ppm以下がさらに好ましい。
A層のフッ素原子含有割合は、例えば積層フィルムを構成するアンダーコート層で高分子フィルムの近傍をX線光電子分光法(XPS法)により、スパッタエッチングによる深さ方向分析を行うことで確認することができる。A層のフッ素原子含有割合は、予めフッ素原子含有割合が知られている材料(フッ素化シリコーンなど)を基準として用いることで、定量化することも可能である。なおXPS法によって確認する場合、水素及びヘリウムを除くすべての元素に対してフッ素が占める割合をフッ素原子含有割合とした。
<Fluorine atom content of layer A>
The layer A contains a material containing a fluorine atom, and the fluorine atom content (fraction of atoms) is preferably 50 ppm or more, more preferably 500 ppm or more as the whole layer A, from the viewpoint of adhesion and light removability. 1,000 ppm or more is more preferable, and 50,000 ppm or more is particularly preferable. On the other hand, the upper limit is not particularly limited, but preferably less than 900,000 ppm, more preferably 800,000 ppm or less, and still more preferably 700,000 ppm or less.
The fluorine atom content ratio of the layer A is confirmed by performing, for example, depth direction analysis by sputter etching in the vicinity of the polymer film in the undercoat layer constituting the laminated film by X-ray photoelectron spectroscopy (XPS method) Can. The fluorine atom content ratio of the layer A can also be quantified by using a material (fluorinated silicone etc.) known in advance as the fluorine atom content ratio as a reference. In the case of confirmation by the XPS method, the ratio of fluorine to all elements except hydrogen and helium was taken as the fluorine atom content ratio.
A層のフッ素原子含有割合を上記範囲とすることにより、同様にフッ素原子を含むB層(離型層)を、A層上に塗布法で設ける際に均一に塗布できるとともに、塗布や積層後のA層とB層との密着性も高くすることができる。
なお、A層全体として上記のフッ素原子含有割合になれば、A層に用いる樹脂は、フッ素原子を含む樹脂単独でも、フッ素原子を含まない樹脂(非フッ素化樹脂)とを混合して用いてもよい。
By setting the fluorine atom content of layer A in the above range, layer B (releasing layer) containing fluorine atoms can be uniformly coated on layer A by the coating method, and after coating or lamination. The adhesion between layer A and layer B can also be enhanced.
In addition, if it becomes said fluorine atom content ratio as whole A layer, even if resin used for A layer is resin containing only a fluorine atom, it mixes and uses resin (non-fluorinated resin) which does not contain a fluorine atom. It is also good.
なお、A層中で厚さ方向にフッ素原子含有割合が傾斜した組成となっていてもよい。後述するB層についても同様である。 In the layer A, the composition may have a fluorine atom content ratio inclined in the thickness direction. The same applies to the B layer described later.
<フッ素原子を含む樹脂>
本発明に用いるフッ素原子を含む樹脂としては、樹脂骨格の側鎖部分にフッ素原子を含む樹脂が挙げられる。フッ素原子を含む樹脂の具体例としては、フッ素化シリコーン樹脂の他に、ポリテトラフルオロエチレン等の含フッ素炭化水素樹脂、その他のフッ素化処理された各種樹脂等が挙げられるが、これらの中でも、剥離性の観点からフッ素化シリコーン樹脂が好ましい。
<Resin containing fluorine atom>
As a resin containing a fluorine atom used for this invention, resin which contains a fluorine atom in the side chain part of resin frame | skeleton is mentioned. Specific examples of the resin containing a fluorine atom include fluorine-containing hydrocarbon resins such as polytetrafluoroethylene in addition to fluorinated silicone resins, and various other resins subjected to a fluorination treatment. Among these, among them, A fluorinated silicone resin is preferred from the viewpoint of releasability.
フッ素化シリコーン樹脂としては、硬化性のものも非硬化性のものも特に限定せずに用いることができる。中でも、より強固な層を形成する点で、硬化性フッ素化シリコーン樹脂が好ましい。また、フッ素化シリコーン樹脂が溶剤型であっても、無溶剤型であっても、これらを混合したものであってもよい。硬化性フッ素化シリコーン樹脂には、通常、アルケニル基やヒドロシリル基など、反応(硬化)することによって架橋構造を形成し得る官能基が結合されている。 As the fluorinated silicone resin, both curable and non-curable ones can be used without particular limitation. Among them, curable fluorinated silicone resins are preferable in that they form a stronger layer. In addition, the fluorinated silicone resin may be a solvent type, a non-solvent type, or a mixture thereof. The curable fluorinated silicone resin usually has a functional group such as an alkenyl group or a hydrosilyl group which can form a crosslinked structure upon reaction (curing).
硬化性フッ素化シリコーン樹脂としては、信越化学(株)製のKP-911、X-70-201S;東レ・ダウコーニング(株)製のFS1265-300CS、FS1265-1000CS、FS1265-10000CS、BY24-900、BY24-903、Syl-off 3062、Q2-7785などが挙げられる。
なお、フッ素化シリコーン樹脂のフッ素原子含有割合(原子数分率)は、一般的に数千ppm~数十%程度である。
As the curable fluorinated silicone resin, KP-911 and X-70-201S manufactured by Shin-Etsu Chemical Co., Ltd .; FS1265-300CS and FS1265-1000CS, FS1265-10000CS and BY24-900 manufactured by Toray Dow Corning Co., Ltd. , BY24-903, Syl-off 3062, Q2-7785 and the like.
The fluorine atom content ratio (atomic number fraction) of the fluorinated silicone resin is generally several thousand ppm to several tens percent.
<フッ素原子を含まない樹脂>
本発明に用いるフッ素原子を含まない樹脂(非フッ素化樹脂)としては、シリコーン樹脂、ポリオレフィン樹脂、アクリル樹脂等が挙げられるが、これらの中でも、フッ素原子を含む樹脂、特にフッ素化シリコーン樹脂との相溶性の観点からシリコーン樹脂が好ましい(本発明において、フッ素原子を含まないシリコーン樹脂を「非フッ素化シリコーン樹脂」と言う場合がある)。また、非フッ素化樹脂は硬化性のもの、非硬化性のもののどちらを用いてもよく、両者を混合して用いても構わない。非硬化性フッ素化シリコーン樹脂にも、硬化性フッ素化シリコーン樹脂と同様に、通常、アルケニル基やヒドロシリル基など、反応(硬化)することによって架橋構造を形成し得る官能基が結合されている。
<Resin not containing fluorine atom>
Examples of the fluorine-free resin (non-fluorinated resin) used in the present invention include silicone resins, polyolefin resins, acrylic resins and the like, and among these, resins containing fluorine atoms, particularly fluorinated silicone resins From the viewpoint of compatibility, silicone resins are preferred (in the present invention, silicone resins containing no fluorine atom may be referred to as "non-fluorinated silicone resins"). Further, as the non-fluorinated resin, either a curable one or a non-curable one may be used, or both may be used in combination. As in the case of the curable fluorinated silicone resin, functional groups capable of forming a crosslinked structure upon reaction (curing), such as an alkenyl group or a hydrosilyl group, are also bonded to the non-curable fluorinated silicone resin.
硬化性非フッ素化シリコーン樹脂
硬化性の非フッ素化シリコーン樹脂としては溶剤型であっても無溶剤型でもよい。
硬化性の非フッ素化シリコーン樹脂の具体例としては、信越化学(株)製のKNS-3051、KNS-320A、KNS-316、KNS-3002、KNS-3300、X-62-1387、KS-3656、KS-837、X-62-2829、KS-3650、KS-847、KS-847T、KS-847H、KS-776L、KS-776A、KS-774、KS-3703T、KS-3601、KS-830E、X-62-2825、X-62-9201-A、X-62-9201B、KM3951、KM-768、X-52-6015、KF-2005、X-62-7205、X-62-7028-A、X-62-7028-B、X-62-7052、X-62-7622、X-62-7660、X-62-7655;東レ・ダウコーニング(株)製のSP7017、SP7015、SP7025、SP7031、LTC1006L、LTC1063L、LTC1036M、LTC1056L、SRX357、SRX211、SRX345、SRX370、LTC300B、LTC310、LTC355A、LTC759、LTC755、LTC750A、LTC752、LTC761、LTC856、LTC851などを挙げることができる。
また、前記硬化性の非フッ素化シリコーン樹脂に重剥離添加剤を加えてもよく、その例としては、信越化学(株)製のKS-3800;東レ・ダウコーニング(株)製のSD7292、BY24-4980などを挙げることができる。
The curable non-fluorinated silicone resin The curable non-fluorinated silicone resin may be a solvent type or a non-solvent type.
Specific examples of the curable non-fluorinated silicone resin include KNS-3051, KNS-320A, KNS-316, KNS-3002, KNS-3300, X-62-1387, and KS-3656 manufactured by Shin-Etsu Chemical Co., Ltd. , KS-837, X-62-2829, KS-3650, KS-847, KS-847T, KS-847H, KS-776L, KS-776A, KS-774, KS-3703T, KS-3601, KS-830E , X-62-2825, X-62-9201-A, X-62-9201 B, KM 3951, KM-768, X-52-6015, KF-2005, X-62-7205, X-62-7028-A , X-62-7028-B, X-62-7052, X-62-7622, X-62-7660, X-62-7655; Dow Corning's SP7017, SP7015, SP7025, SP7031, LTC1006L, LTC1063L, LTC1036M, LTC1056L, SRX357, SRX211, SRX345, SRX370, LTC300B, LTC300B, LTC355A, LTC755A, LTC755A, LTC750A, LTC761, LTC8561, LTC851 And the like.
In addition, a heavy release additive may be added to the curable non-fluorinated silicone resin, for example, KS-3800 manufactured by Shin-Etsu Chemical Co., Ltd .; SD7292 manufactured by Toray Dow Corning Co., Ltd., BY24 -4980 etc. can be mentioned.
なお、上記の硬化型非フッ素化シリコーンは、単独で用いてもよいし、又、異なる2種類以上を混合して用いてもよい。2種類以上の硬化型非フッ素化シリコーンを混合することにより、硬化反応を調整したり、A層の塗布液粘度を調整したり、さらには、B層の濡れ性および反応性を高めたりすることができる。その際、無溶剤型シリコーン同士を混合するようにしても、溶剤型シリコーン同士を混合するようにしても、無溶剤型シリコーンと溶剤型シリコーンを混合するようにしてもよい。特に、より軽剥離な離型フィルムを得るため、A層の膜厚を厚くする場合は、A層を形成する塗布液の固形分濃度は高くなる傾向にある。そのため、塗布液の粘度が高まり、コート外観の悪化や厚みムラが大きくなるという問題が生じる可能性がある。そこで、無溶剤型シリコーンと溶剤型シリコーンを混合することで、塗布液の粘度を低下させ、良好なコート外観および小さな厚みブレを有するA層を形成することができる。 The above-mentioned curable non-fluorinated silicones may be used alone or in combination of two or more different ones. Adjusting the curing reaction, adjusting the viscosity of the coating solution of layer A, and further enhancing the wettability and reactivity of layer B by mixing two or more curable non-fluorinated silicones. Can. At that time, the non-solvent type silicones may be mixed with each other, or the solvent type silicones may be mixed with each other, or the non-solvent type silicone and the solvent type silicone may be mixed. In particular, when the film thickness of the A layer is increased in order to obtain a lighter release film, the solid concentration of the coating solution forming the A layer tends to be high. As a result, the viscosity of the coating solution may be increased, which may cause problems such as deterioration of the coat appearance and increase in thickness unevenness. Therefore, by mixing the non-solvent type silicone and the solvent type silicone, the viscosity of the coating solution can be reduced, and an A layer having a good coat appearance and a small thickness deviation can be formed.
ここで「無溶剤型シリコーン」は、溶剤に希釈せずとも塗工できる粘度のシリコーンであり、短いポリシロキサン鎖よりなっており、比較的低分子量のシリコーンである。
無溶剤型シリコーンの粘度は、100%濃度とした時の粘度が単体で1000mPa・s未満であるのが好ましく、中でも50mPa・s以上或いは900mPa・s以下、その中でも80mPa・s以上或いは800mPa・s以下であるのがさらに好ましい。
Here, the "solvent-free silicone" is a silicone having a viscosity that can be applied without dilution in a solvent, is composed of short polysiloxane chains, and is a silicone having a relatively low molecular weight.
The viscosity of the solvent-free silicone is preferably less than 1000 mPa · s alone when it is 100% concentration, and more preferably 50 mPa · s or more or 900 mPa · s or less, and more preferably 80 mPa · s or more or 800 mPa · s. It is further preferred that
一方、「溶剤型シリコーン」とは、溶剤に希釈しなければ塗工できない程度に粘度の高い粘度を有するシリコーンで、比較的高い分子量からなるシリコーンである。
溶剤型シリコーンの粘度は、30%トルエン溶液とした時の粘度が1000mPa・s以上であるのが好ましく、中でも2000mPa・s以上或いは20000mPa・s以下、その中でも3000mPa・s以上或いは18000mPa・s以下であるのがさらに好ましい。
On the other hand, "solvent-type silicone" is a silicone having a viscosity high enough to be coated unless diluted with a solvent, and is a silicone having a relatively high molecular weight.
The viscosity of the solvent type silicone is preferably 1000 mPa · s or more when made into a 30% toluene solution, and more preferably 2000 mPa · s or more and 20000 mPa · s or less, and more preferably 3000 mPa · s or more or 18000 mPa · s or less It is further preferred that
非硬化性非フッ素化シリコーン樹脂
A層に非硬化性非フッ素化シリコーン樹脂が含まれることによって、硬化反応の制御性が改良できるとともに、A層に十分な柔軟性も付与され、また積層フィルムと粘着剤層と積層させた積層体の保存安定性も良好になる。非硬化性非フッ素化シリコーン樹脂としては、上記で列挙した非フッ素化シリコーン樹脂で反応性官能基を有していないシリコーン樹脂を特に限定せずに用いることができる。具体的には、下記一般式(I)で示される、オルガノポリシロキサンが好ましい。
R3SiO(R2SiO)mSiR3 ……(I)
(式中、Rは脂肪族不飽和結合を有しない同一又は異種の一価炭化水素基、mは正の整数を表す。)
By including the non-curable non-fluorinated silicone resin in the non-curable non-fluorinated silicone resin A layer, the controllability of the curing reaction can be improved, and sufficient flexibility is also imparted to the A layer, and The storage stability of the laminate laminated with the pressure-sensitive adhesive layer also becomes good. As the non-curable non-fluorinated silicone resin, it is possible to use the non-fluorinated silicone resin listed above without specifically limiting the silicone resin having no reactive functional group. Specifically, organopolysiloxanes represented by the following general formula (I) are preferable.
R 3 SiO (R 2 SiO) m SiR 3 ...... (I)
(Wherein R is the same or different monovalent hydrocarbon group having no aliphatic unsaturated bond, and m is a positive integer)
硬化性のシリコーン樹脂(フッ素化および非フッ素化の合計)と非硬化性非フッ素化シリコーン樹脂の質量混合比は、1:1000~1000:1の範囲内であることが好ましく、1:100~100:1の範囲内であることがより好ましく、1:50~50:1の範囲内であることがさらに好ましい。特に好ましいのは、1:20~20:1の範囲内であり、中でも1:1~20:1が好ましい。 The mass mixing ratio of the curable silicone resin (total of fluorinated and non-fluorinated) and non-curable non-fluorinated silicone resin is preferably in the range of 1: 1000 to 1000: 1, 1: 100 to It is more preferably in the range of 100: 1, and still more preferably in the range of 1:50 to 50: 1. Particularly preferred is in the range of 1:20 to 20: 1, and preferably 1: 1 to 20: 1.
A層の膜厚は、10nm以上100μm以下が好ましく、20nm以上10μm以下がより好ましく、50nm以上1μm以下がさらに好ましい。特に好ましい範囲は、80nm以上800nm以下である。
この膜厚が10nm未満のように過度に薄い場合は、A層とB層との密着性の悪化だけでなく、シリコーン粘着剤層と積層フィルムのB層との剥離性が悪化する傾向がある。一方、A層の膜厚が厚すぎる場合は、材料の使用量が増え、その使用量増に見合った効果の増加が得られにくい。
The film thickness of the layer A is preferably 10 nm to 100 μm, more preferably 20 nm to 10 μm, and still more preferably 50 nm to 1 μm. A particularly preferable range is 80 nm or more and 800 nm or less.
When the film thickness is excessively thin such as less than 10 nm, not only the adhesion between the layer A and the layer B is deteriorated, but also the peelability between the silicone pressure-sensitive adhesive layer and the layer B is deteriorated. . On the other hand, when the film thickness of layer A is too thick, the amount of material used increases, and it is difficult to obtain an increase in the effect commensurate with the increase in the amount of material used.
3.B層(離型層)
<B層の構成>
B層(離型層)を形成する材料としては、前述のA層(アンダーコート層)に記載と同様のフッ素原子を含む樹脂を同様に用いることができる。中でも、被着体との離型性の観点から、フッ素化シリコーン樹脂が好ましく、特に、硬化性フッ素化シリコーン樹脂が好ましい。硬化性フッ素化シリコーン樹脂をB層(離型層)に用いることで、シリコーン粘着剤層に対して安定した剥離性を持つ離型フィルムを得ることができる。
3. B layer (release layer)
<Configuration of layer B>
As a material for forming the B layer (releasing layer), a resin containing a fluorine atom similar to that described in the above-mentioned A layer (undercoat layer) can be used in the same manner. Among them, in view of releasability from the adherend, a fluorinated silicone resin is preferable, and in particular, a curable fluorinated silicone resin is preferable. By using a curable fluorinated silicone resin for the B layer (releasing layer), a releasing film having stable releasability with respect to the silicone pressure-sensitive adhesive layer can be obtained.
B層は硬化性フッ素化シリコーン樹脂単独で形成してもよく、硬化性非フッ素化シリコーン樹脂と混合するなど、複数の材料の混合物を用いてもよい。
B層を形成するための塗布液は、A層に対する濡れ性を高める目的でフッ素原子を含有するフッ素系溶媒を含むことが特に好ましい。
The layer B may be formed of a curable fluorinated silicone resin alone, or a mixture of a plurality of materials may be used, such as mixing with a curable non-fluorinated silicone resin.
The coating solution for forming the layer B particularly preferably contains a fluorine-containing solvent containing a fluorine atom for the purpose of enhancing the wettability to the layer A.
B層の膜厚は、薄すぎると本発明の効果が得られにくくなることがあり、一方、厚すぎる場合は材料の使用量の増加分に見合った効果の増加は得られ難くなることがある。
B層の膜厚の下限は、5nm以上が好ましく、10nm以上がより好ましく、20nm以上が特に好ましい。またその上限は、50μm以下が好ましく、1μm以下がより好ましく、500nm以下が特に好ましい。
If the thickness of the layer B is too thin, the effects of the present invention may be difficult to obtain, while if it is too thick, it may be difficult to obtain an increase in the effect commensurate with the increase in the amount of material used. .
5 nm or more is preferable, as for the minimum of the film thickness of B layer, 10 nm or more is more preferable, and 20 nm or more is especially preferable. Moreover, 50 micrometers or less are preferable, as for the upper limit, 1 micrometer or less is more preferable, and 500 nm or less is especially preferable.
<B層のフッ素原子含有割合>
本発明の積層フィルムは、A層(アンダーコート層)の上にB層(離型層)が形成されている。このB層の材料として好適なものは、前記A層の説明に記載したものと同様であるが、密着性や軽剥離性の観点から、B層に含まれる単位体積当たりのフッ素原子含有割合はA層より多く含まれていることが必要である。
<Fluorine atom content ratio of layer B>
In the laminated film of the present invention, the B layer (releasing layer) is formed on the A layer (undercoat layer). The material suitable for the layer B is the same as that described in the description of the layer A, but from the viewpoint of adhesion and light removability, the fluorine atom content ratio per unit volume contained in the layer B is It is necessary to include more than A layer.
本発明においては、SIMS法などによって測定されるB層中に含まれるフッ素原子含有割合(原子数分率)の下限は、3,000ppm以上であることが好ましく、5,000ppm以上がより好ましく、10,000ppm以上がさらに好ましく、20,000ppm以上が特に好ましい。一方上限は、特に限定されないが、900,000ppm以下が好ましく、800,000ppm以下がより好ましく、700,000ppm以下が特に好ましい。
B層のフッ素原子含有割合は、例えば積層フィルムの離型層表面を二次イオン質量分析法(SIMS法)やX線光電子分光法(XPS法)により確認することができる。B層のフッ素原子含有割合は、予めフッ素原子含有割合が知られている材料(フッ素化シリコーンなど)を基準として用いることで、定量化することも可能である。なおXPS法によって確認する場合、水素及びヘリウムを除くすべての元素に対してフッ素が占める割合をフッ素原子含有割合とした。
In the present invention, the lower limit of the fluorine atom content ratio (atomic number fraction) contained in the layer B measured by the SIMS method or the like is preferably 3,000 ppm or more, more preferably 5,000 ppm or more, 10,000 ppm or more is more preferable, and 20,000 ppm or more is particularly preferable. The upper limit is not particularly limited, but is preferably 900,000 ppm or less, more preferably 800,000 ppm or less, and particularly preferably 700,000 ppm or less.
The fluorine atom content ratio of the layer B can be confirmed by, for example, the surface of the release layer of the laminated film by secondary ion mass spectrometry (SIMS method) or X-ray photoelectron spectroscopy (XPS method). The fluorine atom content ratio of the layer B can also be quantified by using a material (fluorinated silicone etc.) known in advance as the fluorine atom content ratio as a reference. In the case of confirmation by the XPS method, the ratio of fluorine to all elements except hydrogen and helium was taken as the fluorine atom content ratio.
以上、フッ素原子含有割合が異なるA層とB層を順次積層する場合について説明したが、一回の積層工程において当該層中で厚さ方向にフッ素原子含有割合が傾斜構造を有する(傾斜した組成となる)ように工夫することにより、実質的に上記のA層とB層との積層構成に等しい構造をとり得る場合がある。例えば、フッ素原子を含む樹脂とフッ素原子を含まない樹脂とを溶媒に希釈させて塗布液とし、高分子フィルムの少なくとも片面に当該塗布液を塗布して、乾燥させることによってフッ素原子を含む樹脂が層の表面に濃縮し、厚さ方向に傾斜構造をもたせた層とする方法が挙げられる。このような積層工程をとり得る場合には、必ずしもA層とB層を段階的に順次積層する手段に限定されることはなく、また必ずしも両層の界面が明確でなくてもよく、一つの層中の表面側がB層,高分子フィルム側がA層となっていて,実質的に同じ構成となっていれば本発明に包含される。
このようにA層及びB層を傾斜構造とすることにより、実質的なA層と高分子フィルムとの界面や、A層とB層との界面の密着性を高めることも期待できる。更には、B層表面のフッ素原子含有割合を高めることが出来るため、積層フィルム全体のフッ素原子を含む樹脂の含有量を低く抑えつつ、軽剥離性をより一層向上させることが出来る場合がある。
The case where layers A and B having different fluorine atom content ratios are sequentially stacked has been described above, but the fluorine atom content ratio in the layer has a sloped structure in the thickness direction in one lamination step (tilted composition In some cases, it is possible to take a structure substantially equivalent to the above-described laminated structure of the A layer and the B layer. For example, a resin containing fluorine atoms and a resin not containing fluorine atoms are diluted in a solvent to form a coating solution, and the coating solution is coated on at least one surface of a polymer film and dried to obtain a resin containing fluorine atoms. There is a method of concentrating on the surface of the layer to form a layer having a sloped structure in the thickness direction. When such a lamination process can be taken, it is not necessarily limited to a means for sequentially laminating the A layer and the B layer in a stepwise manner, and the interface between the two layers does not necessarily have to be clear. The surface side in the layer is a layer B and the side of a polymer film is an layer A, and if they have substantially the same structure, they are included in the present invention.
As described above, by forming the layer A and the layer B into a sloped structure, it is also expected to improve the adhesion of the interface between the layer A and the polymer film and the interface between the layer A and the layer B. Furthermore, since the fluorine atom content ratio of the B layer surface can be increased, the light releasability may be further improved while suppressing the content of the resin containing a fluorine atom in the entire laminated film to a low level.
4.フッ素原子含有比
本発明においては、密着性や軽剥離性の観点から、A層及びB層の両層がフッ素原子を含有することに加えて、その含有割合が、各層の基材となるシリコーン樹脂のメチルシロキサンイオン(CH3SiO2
-)の含有割合と、特定の関係にあることが好ましい。
即ち、SIMS法などによって算出されるB層に含まれるフッ素イオン含有割合とメチルシロキサンイオン含有割合との比([F-]/[CH3SiO2
-])(以下、「フッ素原子含有比」と略記する)は、A層のフッ素原子含有比より大きいことが好ましい。
4. Fluorine atom content ratio In the present invention, from the viewpoint of adhesion and light releasability, in addition to the layers A and B containing fluorine atoms, the content ratio is the silicone which is the base material of each layer It is preferable to have a specific relationship with the content ratio of methyl siloxane ion (CH 3 SiO 2 − ) of the resin.
That is, the ratio ([F − ] / [CH 3 SiO 2 − ]) of the fluorine ion content ratio to the methyl siloxane ion content ratio contained in the B layer calculated by SIMS method etc. (hereinafter, “fluorine atom content ratio” Is abbreviated to be greater than the fluorine atom content ratio of the A layer.
また、A層、B層それぞれのフッ素原子含有比は、A層では1以上、1,000以下、B層では3以上5,000以下であることが好ましい。
B層のより好ましいフッ素原子含有比の下限は、5以上が好ましく、10以上がより好ましく、20以上がさらに好ましい。また、その上限は、3,000以下が好ましく、より好ましい上限は1,000以下である。
The fluorine atom content ratio of each of the layer A and the layer B is preferably 1 or more and 1,000 or less in the layer A and 3 or more and 5,000 or less in the layer B.
The lower limit of the fluorine atom content ratio of the layer B is preferably 5 or more, more preferably 10 or more, and still more preferably 20 or more. Further, the upper limit thereof is preferably 3,000 or less, and more preferably 1,000 or less.
B層のフッ素原子含有比は、シリコーン粘着剤層との軽剥離性の観点から、A層のフッ素原子含有比の1.1倍以上であることが好ましく、1.5倍以上がより好ましく、2倍以上がさらに好ましく、3倍以上が特に好ましく、5倍以上が最も好ましい。一方、上限は特に限定されないが、A層とB層との密着性の観点から1000倍以下が好ましく、100倍以下がより好ましい。
本発明では、B層中のフッ素原子含有割合(原子数分率)は、シリコーン粘着剤層との軽剥離性との観点から、A層中のフッ素原子含有割合(原子数分率)の1.1倍以上であることが好ましく、1.5倍以上がより好ましく、2倍以上がさらに好ましく、3倍以上が特に好ましく、5倍以上が最も好ましい。一方、上限は特に限定されないが、A層とB層との密着性の観点から1000倍以下が好ましく、100倍以下がより好ましい。
ここで、「フッ素原子含有割合(原子数分率)」は、当該層に対するフッ素原子の割合を意味する。 A層、B層の何れもが実質的にシリコーン樹脂(フッ素化、非フッ素化及び、硬化性、非硬化性を含む)から構成されている場合においては、前記の「フッ素原子含有比」と「フッ素原子含有割合(原子数分率)」に関して、A層とB層との比率は同様の値となる。
The fluorine atom content ratio of the layer B is preferably 1.1 times or more, more preferably 1.5 times or more, of the fluorine atom content ratio of the layer A from the viewpoint of light removability with the silicone pressure-sensitive adhesive layer. It is more preferably 2 times or more, particularly preferably 3 times or more, and most preferably 5 times or more. On the other hand, the upper limit is not particularly limited, but it is preferably 1000 times or less, more preferably 100 times or less from the viewpoint of the adhesion between layer A and layer B.
In the present invention, the fluorine atom content ratio (atomic number fraction) in the layer B is 1 of the fluorine atom content ratio (atomic number fraction) in the layer A from the viewpoint of light removability with the silicone pressure-sensitive adhesive layer. The ratio is preferably 1 or more, more preferably 1.5 or more, still more preferably 2 or more, particularly preferably 3 or more, and most preferably 5 or more. On the other hand, the upper limit is not particularly limited, but it is preferably 1000 times or less, more preferably 100 times or less from the viewpoint of the adhesion between layer A and layer B.
Here, "fluorine atom content ratio (atomic number fraction)" means the ratio of fluorine atoms to the layer concerned. In the case where each of layer A and layer B is substantially composed of silicone resin (including fluorinated, non-fluorinated and curable, non-curable), the above-mentioned "fluorine atom content ratio" and With respect to the “fluorine atom content ratio (atomic number fraction)”, the ratio of the layer A to the layer B is a similar value.
B層のフッ素原子含有比を上記範囲とすることによって、A層とB層との間に十分な密着性が得られ、かつB層とシリコーン粘着剤層との良好な剥離性を発現することができる。
またB層のフッ素原子含有割合及び/又はフッ素原子含有比がA層より高いことにより、A層とB層との十分な密着性が得られ、かつB層とシリコーン粘着剤層との良好な剥離性を安定して発現することができる。
By setting the fluorine atom content ratio of the layer B to the above range, sufficient adhesion is obtained between the layer A and the layer B, and good peelability between the layer B and the silicone pressure-sensitive adhesive layer is expressed. Can.
Further, when the fluorine atom content ratio and / or the fluorine atom content ratio of the layer B is higher than that of the layer A, sufficient adhesion between the layer A and the layer B can be obtained, and the layer B and the silicone pressure-sensitive adhesive layer are good. Peelability can be stably expressed.
なお、前記A層、B層のフッ素原子含有割合もしくはフッ素原子含有比は、塗布剤の核磁気共鳴スペクトル(NMR)法によりその構造分析を行って算出したり、また層形成後にも二次イオン質量分析法(SIMS法)やX線電子分光法(XPS法)などによって定量したりすることができる。
SIMS法やXPS法による測定においては、予めフッ素原子含有割合が知られている材料(フッ素化シリコーンなど)を基準として、各層のフッ素原子含有割合を定量することもできる。
フッ素原子がA層、B層それぞれの中で均一に存在していない場合(例えば、前記した傾斜構造である場合)は、SIMS法などによって測定した、各層中に含まれるフッ素原子の総量を各層の体積で除した単位体積当たりのフッ素原子含有割合をA層、B層各層のフッ素原子含有比とすればよい。
The fluorine atom content ratio or fluorine atom content ratio of the layer A or layer B can be calculated by structural analysis of the coating agent by nuclear magnetic resonance spectrum (NMR) method, or secondary ion may be formed after layer formation. It can be quantified by mass spectrometry (SIMS method) or X-ray electron spectroscopy (XPS method).
In the measurement by the SIMS method or the XPS method, the fluorine atom content ratio of each layer can also be quantified on the basis of a material (fluorinated silicone etc.) in which the fluorine atom content ratio is known in advance.
When fluorine atoms are not uniformly present in each of layer A and layer B (for example, in the case of the above-described inclined structure), the total amount of fluorine atoms contained in each layer is measured by the SIMS method or the like. The fluorine atom content ratio per unit volume divided by the volume of the layer A may be the fluorine atom content ratio of each of the A layer and the B layer.
<その他の配合剤>
A層及びB層に関し、硬化性非フッ素化シリコーン樹脂及び硬化性フッ素化シリコーン樹脂を有する塗布液には、架橋剤、触媒、および反応開始剤(反応促進剤)が含まれていることが好ましい。なお、硬化性シリコーン樹脂を含む市販の塗料には、初めから架橋剤や触媒が含まれている場合もある。
<Other ingredients>
With regard to the layer A and the layer B, it is preferable that the coating solution having the curable non-fluorinated silicone resin and the curable fluorinated silicone resin contain a crosslinking agent, a catalyst, and a reaction initiator (reaction accelerator) . In addition, in the coating material containing a curable silicone resin, a crosslinking agent and a catalyst may be contained from the beginning.
A層及びB層を形成するにあたり、樹脂に含まれる反応性官能基と反応して架橋構造を形成するために架橋剤が含まれていることが好ましい。架橋剤としては、ビニルシロキサンやヒドロシロキサン部位を有するオルガノシロキサンなどが挙げられる。前記架橋剤の具体例としては、東レ・ダウコーニング(株)製のSP7297、7560、3062A、3062B、3062C、3062Dなどが挙げられる。
また、架橋剤はフッ素置換基を有する部位を含んでいてもよく、フッ素化された置換基を有するシランカップリング剤などを用いてもよい。
In forming the layer A and the layer B, it is preferable that a crosslinking agent be included to react with reactive functional groups contained in the resin to form a crosslinked structure. Examples of the crosslinking agent include vinyl siloxane and organosiloxane having a hydrosiloxane moiety. Specific examples of the crosslinking agent include SP7297, 7560, 3062A, 3062B, 3062C, 3062D, etc. manufactured by Toray Dow Corning.
The crosslinking agent may contain a site having a fluorine substituent, or a silane coupling agent having a fluorinated substituent may be used.
また、A層及びB層を形成するにあたり、付加型の反応を促進する触媒が含まれていることが好ましく、中でも白金触媒が含まれていることが好ましい。白金触媒としては、塩化白金酸、塩化白金酸のアルコール溶液、塩化白金酸とオレフィンとの錯体、塩化白金酸とアルケニルシロキサンとの錯体等の白金系化合物、白金黒、白金担持シリカ、白金担持活性炭が例示される。白金触媒は1種又は2種以上を併用してもよい。
また、前記触媒の具体例としては、信越化学(株)製のCAT PL-50T、東レ・ダウコーニング(株)製のSRX212、SRX212P、NC-25、FS XK-3077などが挙げられる。
In addition, in forming the layer A and the layer B, it is preferable that a catalyst that accelerates the addition type reaction be contained, and among them, a platinum catalyst is preferably contained. Examples of platinum catalysts include chloroplatinic acid, alcohol solutions of chloroplatinic acid, complexes of chloroplatinic acid and olefin, platinum-based compounds such as complexes of chloroplatinic acid and alkenyl siloxane, platinum black, platinum-supported silica, platinum-supported activated carbon Is illustrated. The platinum catalyst may be used alone or in combination of two or more.
Further, specific examples of the catalyst include CAT PL-50T manufactured by Shin-Etsu Chemical Co., Ltd., SRX 212 manufactured by Toray Dow Corning Co., Ltd., SRX 212 P, NC-25, FS XK-3077 and the like.
A層及びB層に配合できるその他の添加剤としては、エステル基の炭素数が1~20の(メタ)アクリル酸アルキルエステル、アクリル樹脂、オレフィン樹脂などが例示できる。中でもフッ素化された置換基を有するシランカップリング剤が好ましい。 Examples of other additives that can be added to layer A and layer B include (meth) acrylic acid alkyl esters having 1 to 20 carbon atoms in the ester group, acrylic resins, olefin resins, and the like. Among them, silane coupling agents having a fluorinated substituent are preferable.
5.本発明の積層フィルムの物性
<常態剥離力>
本発明の積層フィルムの常態剥離力は、100mN/cm以下であるのが好ましい。
積層フィルムを離型フィルムとして用いる際、常態剥離力が低いほど、粘着剤層との剥離に必要な力が少なくて済む。そのため、粘着剤層が積層された積層体から離型フィルムを剥離し、粘着剤層を各種部材に貼着するような生産工程における剥離の失敗、粘着剤層の変形などの不具合を抑制することができる。中でも、本発明の積層フィルムは、シリコーン粘着剤などの強粘着性を有する粘着層であっても、上記不具合は抑制され、低い剥離性を有することができる。また、離型フィルムとして、粘着剤層の両面に離型フィルムを備える積層体において、意図しない側の離型フィルムが剥がれてしまう現象を防止することが可能である。
かかる観点から、常態剥離力は70mN/cm以下であるのが好ましく、中でも40mN/cm以下であるのがさらに好ましく、35mN/cm以下であるのが特に好ましく、30mN/cm以下であるのが最も好ましい。一方、下限は特に限定されないが、積層フィルムと粘着剤層とを積層させた積層体の保存安定性の観点から、1mN/cm以上が好ましく、3mN/cm以上がより好ましい。
5. Physical Properties of Laminated Film of the Present Invention <Normal Peeling Force>
The normal-state peeling force of the laminated film of the present invention is preferably 100 mN / cm or less.
When the laminated film is used as a release film, the lower the normal-state peeling power, the smaller the force required for peeling from the pressure-sensitive adhesive layer. Therefore, the release film is peeled from the laminate on which the pressure-sensitive adhesive layer is laminated, and defects such as peeling failure in the production process such as sticking the pressure-sensitive adhesive layer to various members and deformation of the pressure-sensitive adhesive layer are suppressed. Can. Among the above, the laminate film of the present invention can suppress the above problems and have low releasability even if it is a pressure-sensitive adhesive layer having strong adhesiveness such as a silicone pressure-sensitive adhesive. Moreover, it is possible to prevent the phenomenon in which the release film on the unintended side peels off in a laminate having release films on both sides of the pressure-sensitive adhesive layer as the release film.
From this point of view, the normal peel force is preferably 70 mN / cm or less, more preferably 40 mN / cm or less, particularly preferably 35 mN / cm or less, and most preferably 30 mN / cm or less. preferable. On the other hand, the lower limit is not particularly limited, but it is preferably 1 mN / cm or more, more preferably 3 mN / cm or more, from the viewpoint of storage stability of a laminate obtained by laminating a laminate film and an adhesive layer.
常態剥離力を低くする方法として、A層やB層のフッ素原子含有割合を調整するなどの方法が挙げることができる。なお、常態剥離力は、後述する実施例に記載の方法で測定するものとする。 As a method of lowering the normal peeling force, a method of adjusting the fluorine atom content ratio of the layer A or the layer B can be mentioned. In addition, normal-state peeling force shall be measured by the method as described in the Example mentioned later.
6.積層構成
本発明の積層フィルムは、高分子フィルムの片面側又は両面側に、A層を備え、該A層の上にB層を備えた構成を有していればよい。また必要に応じて、高分子フィルムとA層との間、A層とB層との間に、他の層が介在していてもよい。
他の層としては、帯電防止性を備えた帯電防止層、フィルム表面への配合物やオリゴマーの滲み出し(ブリード、プレートアウト)を封止するオリゴマー封止層などを挙げることができる。
6. Lamination Configuration The laminate film of the present invention may have a configuration in which an A layer is provided on one side or both sides of a polymer film, and a B layer is provided on the A layer. Also, if necessary, another layer may be interposed between the polymer film and the A layer, or between the A layer and the B layer.
Other layers may include an antistatic layer having antistatic properties, an oligomer sealing layer for sealing a compound on the film surface and bleeding of an oligomer (bleed, plate out), and the like.
なお、上記の帯電防止層、オリゴマー封止層などの層は、高分子フィルムを製膜すると同時に形成するインラインコーティング法や、製膜済みの高分子フィルムに別途工程で形成するオフラインコーティング法のどちらを採用して形成することもできる。 The layers such as the antistatic layer and the oligomer sealing layer may be formed either by in-line coating, which is simultaneously formed with a polymer film, or off-line coating, which is separately formed on the formed polymer film. Can be adopted.
本発明における積層フィルム全体の厚みは、5μm以上1250μm以下が好ましく、10μm以上500μm以下がより好ましく、10~200μm以下がさらに好ましい。 The total thickness of the laminated film in the present invention is preferably 5 μm or more and 1250 μm or less, more preferably 10 μm or more and 500 μm or less, and still more preferably 10 to 200 μm or less.
7.本発明の積層フィルムの製造方法
<製造方法>
(1)高分子フィルム
本発明の積層フィルムの基材となる高分子フィルムとしては、前述の通りポリエチレン、ポリプロピレン、ポリエステル、ポリスチレン、ポリカーボネート、その他の高分子材料を膜状に形成したフィルムが用いられる。
7. Method of Producing Laminated Film of the Present Invention <Production Method>
(1) Polymer Film As the polymer film to be a base material of the laminated film of the present invention, as described above, a film in which polyethylene, polypropylene, polyester, polystyrene, polycarbonate and other polymer materials are formed into a film is used .
以下、ポリエステルフィルムの製造方法を例に用いて説明する。
本発明に用いるポリエステルフィルムを製造するための方法としては、前述のポリエチレンテレフタレート等のポリエステル原料を使用し、ダイから押し出された溶融シートを冷却ロールで冷却固化して未延伸シートを得る方法が好ましい。このとき、シートの平面性を向上するために静電印加密着法及び/又は液体塗布密着法により、シートと回転冷却ドラムとの密着性を高めることが好ましい。
Hereinafter, the method for producing a polyester film will be described by way of example.
As a method for producing the polyester film used in the present invention, it is preferable to use a polyester raw material such as the above-mentioned polyethylene terephthalate, and to solidify the molten sheet extruded from the die by cooling with a cooling roll to obtain an unstretched sheet. . At this time, in order to improve the planarity of the sheet, it is preferable to enhance the adhesion between the sheet and the rotary cooling drum by an electrostatic application adhesion method and / or a liquid application adhesion method.
得られた未延伸シートはそのまま用いることもできるが、少なくとも一軸の延伸をすることが好ましく、二軸延伸することがより好ましい。ポリエステルフィルムが一軸以上延伸されることによって、良好な機械的強度、寸法安定性が得られる。また離型フィルムとして使用する場合、被着体(粘着層)を積層して積層フィルム付き粘着シートを製造する際、貼合時における不具合の発生を抑制することができる。
延伸条件も特に限定されず、例えば、ロール延伸法により未延伸シートを長手方向(縦方向)に70~145℃で2~6倍に延伸して、一軸延伸ポリエステルフィルムを得、次いで、テンターで先の延伸方向とは直角方向(幅方向)に80~160℃で2~6倍に延伸し、さらに、150~250℃で1~600秒間熱処理を行うことにより二軸延伸フィルムが得られる。
この際、熱処理ゾーン及び/又は熱処理出口のクーリングゾーンにおいて、縦方向および/または幅方向に0.1~20%弛緩する方法がより好ましい。
The obtained unstretched sheet can be used as it is, but at least uniaxial stretching is preferable, and biaxial stretching is more preferable. By stretching the polyester film uniaxially or more, good mechanical strength and dimensional stability can be obtained. Moreover, when using as a release film, when laminating | stacking a to-be-adhered body (adhesive layer) and manufacturing an adhesive sheet with a laminated film, generation | occurrence | production of the malfunction at the time of bonding can be suppressed.
The stretching conditions are also not particularly limited, and for example, the unstretched sheet is stretched 2 to 6 times at 70 to 145 ° C. in the longitudinal direction (longitudinal direction) by roll stretching to obtain a uniaxially stretched polyester film, and then using a tenter A biaxially stretched film is obtained by stretching 2 to 6 times at 80 to 160 ° C. in the direction perpendicular to the previous stretching direction (width direction) and further performing heat treatment at 150 to 250 ° C. for 1 to 600 seconds.
At this time, a method of relaxing by 0.1 to 20% in the longitudinal direction and / or the width direction in the heat treatment zone and / or the cooling zone of the heat treatment outlet is more preferable.
(2)A層(アンダーコート層)及びB層(離型層)の形成
前記A層及びB層の形成方法は限定されるものではなく、共押出法などによって形成してもよいが、塗布による方法が好ましい。
前記A層及びB層の塗布回数は1回でもよく、2回以上でもよい。塗布回数を2回以上としてA層及びB層を形成する場合は、異なる塗布液を塗布してもよい。ただし、少なくともいずれかの塗布液中にフッ素原子が含まれていることが必要である。
(2) Formation of layer A (undercoat layer) and layer B (release layer) The method for forming layer A and layer B is not limited, and may be formed by coextrusion or the like. Is preferred.
The number of times of application of the layer A and the layer B may be one, or two or more. In the case of forming the layer A and the layer B by setting the number of times of application twice or more, different coating solutions may be applied. However, it is necessary that at least one of the coating solutions contains a fluorine atom.
塗布方法としては、インラインコーティングでも、オフラインコーティングでもよく、例えば「コーティング方式」(原崎勇次著、槙書店、1979年発行)に示されるような塗布技術を用いることができる。
例えばコーティングヘッドとして、エアドクターコーター、ブレードコーター、ロッドコーター、ナイフコーター、スクイズコーター、含浸コーター、リバースロールコーター、トランスファロールコーター、グラビアコーター、キスロールコーター、キャストコーター、スプレイコーター、カーテンコーター、カレンダコーター、押出コーター等が例示される。
The coating method may be in-line coating or off-line coating, and, for example, a coating method as shown in "Coating method" (Yuji Harazaki, published by Tsuji Shoten, 1979) can be used.
For example, as a coating head, air doctor coater, blade coater, rod coater, knife coater, squeeze coater, impregnating coater, reverse roll coater, transfer roll coater, gravure coater, kiss roll coater, cast coater, spray coater, curtain coater, calendar coater And extrusion coaters and the like.
A層及びB層を形成する塗布液の固形分質量濃度は、0.01質量%以上が好ましく、0.05質量%以上がより好ましく、0.1質量%以上がさらに好ましい。一方上限としては、90質量%以下が好ましく、50質量%以下がより好ましく、20質量%以下が特に好ましい。
希釈のための溶剤としては、極性溶媒でもよく、非極性溶媒であってもよい。また、フッ素原子を有するフッ素溶媒を用いてもよい。さらに、上記溶剤を2種類以上混合して用いてもよい。特に、B層を形成する塗布液には、A層に対する濡れ性を高める目的でフッ素原子を有するフッ素溶媒を含むことが好ましい。
極性溶媒としては、エタノール、(イソ)プロピルアルコールなどのアルコール類、酢酸メチル、酢酸エチル、酢酸(イソ)プロピル、酢酸(イソ)ブチル、酢酸(イソ)ペンチル、乳酸エチル、安息香酸エチルなどのエステル類、メチルエチルケトン、メチルイソブチルケトン、シクロペンタノン、シクロヘキサノン、ジアセトンアルコール、ジイソブチルケトンなどのケトン類、エチレングリコール、エチレングリコールモノエチルエーテル、エチレングリコールモノブチルエーテル、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノメチルエーテルなどのグリコール類、N-メチル-2-ピロリドン、N,N-ジメチルホルムアミド、テトラヒドロフラン、アセトニトリルなどが挙げられる。
非極性溶媒としては、ベンゼン、トルエン、キシレンなどの芳香族炭化水素類、ヘキサン、ヘプタン、オクタンなどの脂肪族炭化水素類、イソヘキサン、イソオクタン、イソノナンなどの分岐構造を有する炭化水素類、シクロヘキサン、シクロヘプタン、シクロオクタンなどの脂環式炭化水素類、ジオキサンなどが挙げられる。フッ素溶媒としては、ハイドロフルオロエーテル類、メタキシレンヘキサフルオライド、トリデカフルオロオクタンなどが挙げられる。
0.01 mass% or more is preferable, as for solid content mass concentration of the coating liquid which forms A layer and B layer, 0.05 mass% or more is more preferable, 0.1 mass% or more is more preferable. On the other hand, as an upper limit, 90 mass% or less is preferable, 50 mass% or less is more preferable, and 20 mass% or less is especially preferable.
The solvent for dilution may be a polar solvent or a nonpolar solvent. Alternatively, a fluorine solvent having a fluorine atom may be used. Furthermore, two or more of the above solvents may be mixed and used. In particular, the coating solution for forming the layer B preferably contains a fluorine solvent having a fluorine atom for the purpose of enhancing the wettability to the layer A.
As a polar solvent, alcohols such as ethanol and (iso) propyl alcohol, methyl acetate, ethyl acetate, ethyl acetate (iso) propyl, acetate (iso) butyl acetate, esters of acetate (iso) pentyl acetate, ethyl lactate, ethyl benzoate and the like , Ketones such as methyl ethyl ketone, methyl isobutyl ketone, cyclopentanone, cyclohexanone, diacetone alcohol, diisobutyl ketone, ethylene glycol, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, etc. Glycols, N-methyl-2-pyrrolidone, N, N-dimethylformamide, tetrahydrofuran, acetonitrile and the like.
Examples of nonpolar solvents include aromatic hydrocarbons such as benzene, toluene and xylene, aliphatic hydrocarbons such as hexane, heptane and octane, hydrocarbons having a branched structure such as isohexane, isooctane and isononane, cyclohexane and cyclo Examples thereof include alicyclic hydrocarbons such as heptane and cyclooctane, and dioxane. As the fluorine solvent, hydrofluoroethers, metaxylene hexafluoride, tridecafluorooctane and the like can be mentioned.
これらの層を形成するための方法としては、塗布液として、塗布・乾燥後にそれぞれの層に相当するフッ素原子含有割合となるような塗布液をあらかじめ準備しておいて、これを用いる方法が例示できる。
また、硬化性非フッ素化シリコーン樹脂を用い、これとフッ素化された材料を所定量混合してA層/B層に相当する組成の塗布液を調製した上で、塗布・乾燥することにより、所望のフッ素原子を含むA層及び/又はB層を形成することができる。この方法は、より簡便に所定のフッ素原子含有割合のA層/B層を有する離型フィルムを製造することができるので好ましい。
また、これらA層及びB層は、A層を塗布・乾燥した後にB層を塗布・乾燥することにより形成することができるが、本発明においては、A層の塗布に続いてB層を塗布し、その後乾燥を行うというウェット・コーティング法によって形成することが可能であり、これによって生産工程の短縮やエネルギー効率の向上も期待できる。
As a method for forming these layers, there is exemplified a method of preparing a coating liquid having a fluorine atom content ratio corresponding to each layer after coating and drying as a coating liquid, and using the same. it can.
In addition, a curable non-fluorinated silicone resin is mixed with a predetermined amount of a fluorinated material to prepare a coating solution having a composition corresponding to the A layer / B layer, and then applied and dried. It is possible to form an A layer and / or a B layer containing a desired fluorine atom. This method is preferable because a release film having a predetermined fluorine atom content ratio A layer / B layer can be produced more easily.
The layer A and the layer B can be formed by coating and drying the layer A and then coating and drying the layer B. In the present invention, the layer B is coated following the coating of the layer A. Then, it can be formed by a wet coating method in which drying is performed thereafter, which can also be expected to shorten the production process and improve energy efficiency.
別法として、A層を硬化性のフッ素化シリコーン樹脂および硬化性の非フッ素化シリコーン樹脂の混合物を塗布して形成し、次いでB層として硬化性のフッ素化シリコーン樹脂を主成分とする溶液を塗布して形成する方法があり、この方法は離型フィルムを安定的に製造できるのでより好ましい。
更に別の方法として、予め非フッ素化樹脂をコーティングによって形成し、その後四フッ化炭素(CF4)プラズマ処理などのドライプロセスによりフッ素化された層を作ることもできる。ただし、この方法はプラズマ処理用のチャンバーを設ける必要があるので、大規模生産向きと言える。
Alternatively, layer A is formed by applying a mixture of a curable fluorinated silicone resin and a curable non-fluorinated silicone resin, and then a solution comprising a curable fluorinated silicone resin as a main component as layer B There is a method of coating and forming, and this method is more preferable because a release film can be stably produced.
As yet another method, a non-fluorinated resin can be previously formed by coating and then a fluorinated layer can be formed by a dry process such as carbon tetrafluoride (CF 4 ) plasma treatment. However, this method is suitable for large-scale production because it is necessary to provide a chamber for plasma processing.
本発明の積層フィルムの製造方法として、高分子フィルムを製造する工程内でコーティングする、所謂インラインコーティングを用いる場合、A層及びB層の双方をインラインコーティングとしてもよいし、A層のみをインラインコーティングとし、B層をオフラインコーティングとしてもよい。
前記A層およびB層をいずれもオフラインコーティングによって設ける場合は、1回の「基材フィルム巻出し-巻取り工程」で連続的に形成しても、また複数回の「基材フィルム巻出し-巻取り工程」を経て順次形成してもよいが、前者の方は製造工程がシンプルとなり、より低コストで製造できることから、特に好ましい方法である。
さらに、前記A層形成時にフィルムに加えられる熱量を前記B層形成時に加えられる熱量よりも低くすることで、B層形成時のフィルム平面性悪化を抑制でき、併せてB層の塗布ムラ発生も効果的に防止できるので好ましい。
In the case of using so-called in-line coating which is coated in the step of producing a polymer film as a method of producing the laminated film of the present invention, both A layer and B layer may be in-line coating, or only A layer may be in-line coating The layer B may be coated off-line.
When both the layer A and the layer B are provided by off-line coating, even if they are continuously formed in one "substrate film unwinding-rewinding step", a plurality of "substrate film unwinding--" The former may be sequentially formed through the winding process, but the former is a particularly preferable method because the manufacturing process becomes simple and the manufacturing cost can be reduced.
Furthermore, by setting the amount of heat applied to the film at the time of forming the A layer lower than the amount of heat applied at the time of forming the B layer, it is possible to suppress the deterioration of film planarity at the time of forming the B layer, and also the occurrence of coating unevenness of the B layer. It is preferable because it can be effectively prevented.
8.積層フィルムの利用方法
本発明の積層フィルムは優れた離型性を有するから、例えば、前記積層フィルムと粘着層とが積層してなる構成を備えた積層フィルム付き粘着シートとして提供することができる。特に本発明の積層フィルムは、強い粘着性を有するシリコーン粘着剤に対しても優れた離型性を有するから、例えば、前記積層フィルムと、シリコーン粘着剤からなる粘着層とが積層してなる構成を備えた積層フィルム付き粘着シートとして提供することができる。
ただし、積層フィルムの利用方法をかかる利用方法に限定するものではない。例えば、積層フィルムにフッ素原子が含まれているため、耐水性、撥水性、耐油性、撥油性、防曇性、防汚性、耐薬品性、耐腐食性等が優れていることから、プリント基板、光学部材保護フィルム、建材用フィルム、農業用フィルム、高撥水フィルム、包装用フィルム、化粧フィルム、表面保護フィルム等が挙げられる。B層表面を最表面として使用する用途の場合には、高分子フィルムに対しA層及びB層を有する面とは反対の面に、粘着層、接着層、ヒートシール層等を設けてもよい。
8. Method of Using Laminated Film Since the laminated film of the present invention has excellent releasability, it can be provided, for example, as a laminated film-attached pressure-sensitive adhesive sheet having a configuration formed by laminating the laminated film and the adhesive layer. In particular, since the laminated film of the present invention has excellent releasability even for a silicone adhesive having strong adhesiveness, for example, a structure formed by laminating the laminate film and an adhesive layer made of a silicone adhesive. Can be provided as a laminated film-attached pressure-sensitive adhesive sheet.
However, the method of using the laminated film is not limited to such a method of use. For example, since the laminated film contains a fluorine atom, the print is excellent in water resistance, water repellency, oil resistance, oil repellency, antifogging, antifouling, chemical resistance, corrosion resistance, etc. Substrates, optical member protective films, films for construction materials, films for agriculture, highly water repellent films, films for packaging, cosmetic films, surface protective films and the like can be mentioned. In the case where the B layer surface is used as the outermost surface, an adhesive layer, an adhesive layer, a heat seal layer, etc. may be provided on the polymer film on the side opposite to the side having the A layer and the B layer. .
<シリコーン粘着剤>
シリコーン粘着剤としては、例えば、付加反応型、過酸化物硬化型又は縮合反応型のシリコーン粘着剤等が挙げられる。なかでも、低温短時間で硬化可能という観点から、付加反応型シリコーン粘着剤が好ましく用いられる。なお、これらの付加反応型シリコーン粘着剤は支持体上に粘着剤層の形成時に硬化するものである。
前記シリコーン粘着剤として、付加反応型シリコーン粘着剤を用いる場合、前記シリコーン粘着剤は白金触媒等の触媒を含んでいてもよい。
例えば、前記付加反応型シリコーン粘着剤は、必要に応じて、トルエン等の溶剤で希釈したシリコーン樹脂溶液を、白金触媒等の触媒を添加して均一になるよう攪拌した後、支持体上に塗布し、100~130℃/1~5分で硬化させることができる。
また、必要に応じて、前記付加反応型シリコーン粘着剤に架橋剤、粘着力を制御するための添加剤を加えたり、前記粘着剤層の形成前に前記支持体にプライマー処理を施したりしてもよい。
<Silicone adhesive>
As a silicone adhesive, an addition reaction type, a peroxide curing type, or a condensation reaction type silicone adhesive etc. are mentioned, for example. Among them, from the viewpoint of being curable in a low temperature and short time, an addition reaction type silicone pressure sensitive adhesive is preferably used. These addition reaction type silicone pressure sensitive adhesives are cured when forming the pressure sensitive adhesive layer on the support.
When an addition reaction type silicone adhesive is used as the silicone adhesive, the silicone adhesive may contain a catalyst such as a platinum catalyst.
For example, the above-mentioned addition reaction type silicone pressure-sensitive adhesive is coated on a support after stirring the silicone resin solution diluted with a solvent such as toluene, if necessary, uniformly by adding a catalyst such as a platinum catalyst. And cure at 100 to 130 ° C./1 to 5 minutes.
In addition, if necessary, a crosslinker, an additive for controlling adhesion, or the like may be added to the addition reaction type silicone pressure-sensitive adhesive, or the support may be subjected to a primer treatment before the formation of the pressure-sensitive adhesive layer. It is also good.
前記付加反応型シリコーン粘着剤に用いるシリコーン樹脂の市販品としては、SD4580PSA、SD4584PSA、SD4585PSA、SD4587LPSA、SD4560PSA、SD4570PSA、SD4600FCPSA、SD4593PSA、DC7651ADHESIVE、DC7652ADHESIVE、LTC-755、LTC-310(いずれも東レ・ダウコーニング社製)、KR-3700、KR-3701、X-40-3237-1、X-40-3240、X-40-3291-1、X-40-3229、X-40-3323、X-40-3306、X-40-3270-1(いずれも信越化学社製)、AS-PSA001、AS-PSA002、AS-PSA003、AS-PSA004、AS-PSA005、AS-PSA012、AS-PSA014、PSA-7465(いずれも荒川化学工業社製)、TSR1512、TSR1516、TSR1521(いずれもモメンティブ・パフォーマンス・マテリアルズ社製)等が挙げられる。 Commercially available silicone resins used for the addition reaction type silicone adhesive include SD4580PSA, SD4584PSA, SD4585PSA, SD4587LPSA, SD4560PSA, SD4570PSA, SD4600FCPSA, SD4593PSA, DC7651ADHESIVE, DC7652ADHESIVE, LTC-755, LTC-310 (all of which are Toray Dow) Corning Inc.), KR-3700, KR-3701, X-40-3237-1, X-40-3240, X-40-3291-1, X-40-3229, X-40-3323, X-40 -3306, X-40-3270-1 (all from Shin-Etsu Chemical Co., Ltd.), AS-PSA001, AS-PSA002, AS-PSA003, AS-PSA004, AS-PSA 05, AS-PSA012, AS-PSA014, PSA-7465 (all manufactured by Arakawa Chemical Industries, Ltd.), TSR1512, TSR1516, TSR1521 (all manufactured by Momentive Performance Materials, Inc.), and the like.
以下、実施例を用いて本発明をより具体的に説明するが、本発明は以下の実施例によって限定されるものではない。なお、以下の実施例において「付加型」と記載した原料は、何れも「硬化性」を意味するものである。 Hereinafter, the present invention will be more specifically described using examples, but the present invention is not limited by the following examples. In addition, the raw material described as "addition type" in the following examples all mean "hardenable".
(1)評価方法
(1-1)常態剥離力
23℃の環境下において、積層フィルムのB層(離型層)表面にシリコーン粘着剤付きテープ(スリーエム・ジャパン社製、No5413テープ、50mm幅)を貼り合わせ、剥離試験機にセットした。剥離速度が0.3m/min、剥離角度が180°の条件で常態剥離力を測定した。
(1) Evaluation method (1-1) Normal peeling force
Under an environment of 23 ° C., a tape with a silicone pressure-sensitive adhesive (No. 5413 tape manufactured by 3M Japan Co., Ltd., 50 mm width) was attached to the surface of the layer B (release layer) of the laminated film, and set in a peeling tester. The normal peeling force was measured under the conditions of a peeling speed of 0.3 m / min and a peeling angle of 180 °.
(1-2)フッ素原子含有割合、フッ素原子含有割合の比
A層及びB層中のフッ素原子含有比をTOF-SIMS(アルバック・ファイ社製、TRIF V)を用いて評価した。
一次イオンとしてAu3+を用い、加速電圧は30kVとした。
単位体積当たりのフッ素原子含有比を評価するために、Arガスによるエッチング(電圧:5kV、電流:2nA、エッチング速度:20nm/min(PETフィルム換算))を0min、1min、2min、3min行い、それぞれのエッチング時間において検出された陰イオン(「F-」と「CH3SiO2
-」)のカウント数の比を平均したものを単位体積当たりのフッ素原子含有比(「F-」/「CH3SiO2
-」)とした。
また、〔B層のフッ素原子含有比〕/〔A層のフッ素原子含有比〕の値を、フッ素原子含有割合の比とした。この値は、XPSを用いてA層、B層各々のフッ素原子含有割合(原子数分率)を測定し、各層の値の比を算出した結果と同様の意味をもつ。
(1-2) Fluorine Atom Content Ratio, Fluorine Atom Content Ratio Ratio The fluorine atom content ratio in the A layer and the B layer was evaluated using TOF-SIMS (TRIF V, manufactured by ULVAC-PHI, Inc.).
Au 3+ was used as a primary ion, and the acceleration voltage was 30 kV.
In order to evaluate the fluorine atom content ratio per unit volume, etching with Ar gas (voltage: 5 kV, current: 2 nA, etching rate: 20 nm / min (PET film conversion)) is performed for 0 min, 1 min, 2 min, 3 min, Fluorine atom content ratio per unit volume (“F − ” / “CH 3 ”) obtained by averaging the ratio of the counts of anions (“F − ” and “CH 3 SiO 2 − ”) detected during the etching time of SiO 2 - ") and the.
Further, the value of [the fluorine atom content ratio of the layer B] / [the fluorine atom content ratio of the layer A] was taken as the ratio of the fluorine atom content ratio. This value has the same meaning as the result of calculating the ratio of the values of each layer by measuring the fluorine atom content ratio (atomic number fraction) of each of layer A and layer B using XPS.
[実施例1]
(塗布液1)
以下の組成を混合し、イソプロピルエーテルと酢酸エチルの混合溶媒(質量比=1:1)を用いて、固形分濃度が4質量%となるように希釈して「塗布液1」を調製した。
Example 1
(Coating solution 1)
The following composition was mixed, and diluted with a mixed solvent of isopropyl ether and ethyl acetate (mass ratio = 1: 1) to a solid content concentration of 4 mass% to prepare “coating liquid 1”.
<塗布液1組成>
付加型オルガノシリコーン(信越化学社製、KS-847):67質量部
白金触媒(信越化学社製、CAT-PL-50T) :0.7質量部
付加型フッ素化シリコーン(東レ・ダウコーニング社製、Syl-off 3062):100質量部
架橋剤(東レ・ダウコーニング社製、Syl-off 3062A):0.5質量部
白金触媒(東レ・ダウコーニング社製、FSXK-3077):0.5質量部
<
Addition type organosilicone (Shin-Etsu Chemical Co., Ltd., KS-847): 67 parts by mass Platinum catalyst (Shin-Etsu Chemical Co., Ltd., CAT-PL-50T): 0.7 parts by mass Addition type fluorinated silicone (Toray Dow Corning Co., Ltd.) Syl-off 3062): 100 parts by mass Crosslinking agent (Toray Dow Corning, Syl-off 3062A): 0.5 parts by mass Platinum catalyst (Toray Dow Corning, FSX K-3077): 0.5 parts Department
(塗布液2)
以下の組成を混合し、FSシンナー(信越化学社製)/酢酸エチル=1:1(質量比)の混合溶媒を用いて、固形分濃度が0.5質量%になるように希釈して「塗布液2」を作製した。
(Coating solution 2)
The following composition is mixed, diluted with a mixed solvent of FS thinner (manufactured by Shin-Etsu Chemical Co., Ltd.) / Ethyl acetate = 1: 1 (mass ratio) to a solid content concentration of 0.5 mass%,
<塗布液2組成>
付加型フッ素化シリコーン(信越化学社製、X-70-201S):100質量部
白金触媒(信越化学社製、CAT-PL-50T):0.5質量部
<
Addition type fluorinated silicone (Shin-Etsu Chemical Co., Ltd., X-70-201S): 100 parts by mass Platinum catalyst (Shin-Etsu Chemical Co., Ltd., CAT-PL-50T): 0.5 parts by mass
(積層フィルムの作成)
高分子フィルムとしてPETフィルム(三菱ケミカル社製「T100-38」、厚み38μm)を使用し、高分子フィルムの上に前記塗布液1をバーコーター(No4バー)によって塗布し、150℃のオーブン中で30秒間乾燥してA層の樹脂を硬化させ、A層(アンダーコート層)を有する高分子フィルムを作成した。
前記A層(アンダーコート層)を有する高分子フィルムのA層の上に、更に前記塗布液2をバーコーター(No4バー)によって塗布し、150℃のオーブンで30秒間乾燥してB層の樹脂を硬化させることで、A層(アンダーコート層)の上にB層(離型層)を設けた積層フィルムを作製した。
(Creating laminated film)
A PET film ("T100-38" manufactured by Mitsubishi Chemical Corporation, 38 μm thick) is used as a polymer film, and the
The
[実施例2]
前記塗布液2の固形分濃度を4質量%としたこと以外は、実施例1と同様にして積層フィルムを作製した。
なお、実施例1と同一のバーコーターを使用して塗布液2を塗布しているため、固形分濃度を高くすることにより、実施例1に比べてB層の厚みが大きくなる。
Example 2
A laminated film was produced in the same manner as in Example 1 except that the solid content concentration of the
In addition, since the
[比較例1]
高分子フィルムの上にA層(アンダーコート層)を形成することなく、前記塗布液2のみをバーコーター(No4バー)によって塗布した以外は実施例1と同様にして、実質的に高分子フィルムとB層(離型層)のみからなる積層フィルムを作製した。
Comparative Example 1
A polymer film was prepared in substantially the same manner as in Example 1, except that only the
[比較例2]
前記塗布液2の固形分濃度を4質量%としたこと以外は、比較例1と同様にして積層フィルムを作製した。
なお、比較例1と同一のバーコーターを使用して塗布液2を塗布しているため、固形分濃度を高くすることにより、比較例1に比べてB層の厚みが大きくなる。
Comparative Example 2
A laminated film was produced in the same manner as in Comparative Example 1 except that the solid content concentration of the
In addition, since the
[比較例3]
前記A層(アンダーコート層)の上に、前記塗布液2を塗布せずにB層(離型層)を形成しなかった以外は実施例1と同様にして、実質的に高分子フィルムとA層(アンダーコート層)のみからなる積層フィルムを作製した。
Comparative Example 3
In the same manner as in Example 1 except that the layer B (releasing layer) was not formed without applying the
[比較例4]
(塗布液3)
以下の組成で塗布液3を調製した。
<塗布液3組成>
付加型オルガノシリコーン(信越化学社製、KS-847H):67質量部
白金触媒(信越化学社製、CAT-PL-50T) :0.7質量部
上記組成物を、n-ヘキサンとMEKの混合溶媒(質量比=1:1)で、固形分濃度が4質量%となるように希釈した。
Comparative Example 4
(Coating solution 3)
<
Addition type organosilicone (Shin-Etsu Chemical Co., Ltd., KS-847H): 67 parts by mass Platinum catalyst (Shin-Etsu Chemical Co., Ltd., CAT-PL-50T): 0.7 parts by mass The above composition is a mixture of n-hexane and MEK It diluted with solvent (mass ratio = 1: 1) so that solid content concentration might be 4 mass%.
(積層フィルムの作成)
高分子フィルムの上に、前記塗布液3をバーコーター(No4バー)によって塗布を行い、150℃のオーブンで30秒間乾燥して、A層(アンダーコート層)を設けた。
次に、前記A層(アンダーコート層)の上に、前記塗布液2をバーコーター(No4バー)によって塗布しようとした。しかしながら、前記塗布液2が前記A層(アンダーコート層)の上で均一に塗布されず、点状もしくは線状(網目状)になる現象(はじき)が発生したため、B層(離型層)を形成することができなかった。
(Creating laminated film)
The
Next, it was tried to apply the
[比較例5]
B層(離型層)について、前記塗布液2の固形分濃度を4質量%としたこと以外は、比較例4と同様にして積層フィルムを作製しようとした。しかしながら、「塗布液2」が前記A層(アンダーコート層)の上で均一に塗布されず、点状もしくは線状(網目状)になる現象(はじき)が発生したため、B層(離型層)を形成することができなかった。
Comparative Example 5
With regard to the B layer (release layer), a laminated film was to be produced in the same manner as in Comparative Example 4 except that the solid content concentration of the
[実施例3]
(塗布液4)
以下の組成を混合し、イソプロピルエーテルと酢酸エチルの混合溶媒(質量比=1:1)を用いて、固形分濃度が4質量%となるように希釈して「塗布液4」を調製した。
<塗布液4組成>
付加型オルガノシリコーン(信越化学社製、KS-847):133質量部
白金触媒(信越化学社製、CAT-PL-50T) :1.3質量部
付加型フッ素化シリコーン(東レ・ダウコーニング社製、Syl-off 3062):100質量部
架橋剤(東レ・ダウコーニング社製、Syl-off 3062A):0.5質量部
白金触媒(東レ・ダウコーニング社製、FSXK-3077):0.5質量部
[Example 3]
(Coating solution 4)
The following composition was mixed, and diluted with a mixed solvent of isopropyl ether and ethyl acetate (mass ratio = 1: 1) to a solid content concentration of 4 mass% to prepare “coating liquid 4”.
<
Addition type organosilicone (Shin-Etsu Chemical Co., Ltd., KS-847): 133 parts by mass Platinum catalyst (Shin-Etsu Chemical Co., Ltd., CAT-PL-50T): 1.3 parts by mass Addition type fluorinated silicone (Toray Dow Corning Co., Ltd.) Syl-off 3062): 100 parts by mass Crosslinking agent (Toray Dow Corning, Syl-off 3062A): 0.5 parts by mass Platinum catalyst (Toray Dow Corning, FSX K-3077): 0.5 parts Department
(積層フィルムの作成)
高分子フィルムの上に、前記塗布液1の代わりに前記塗布液4を塗布して硬化させたA層(アンダーコート層)の上に、固形分濃度が2質量%となるように希釈した前記塗布液2を塗布した以外は、実施例1と同様にして、積層フィルムを作製した。
(Creating laminated film)
The above was diluted to a solid content concentration of 2% by mass on an A layer (undercoat layer) obtained by applying and curing the
[実施例4]
(塗布液5)
以下の組成を混合し、イソプロピルエーテルと酢酸エチルの混合溶媒(質量比=1:1)を用いて、固形分濃度が4質量%となるように希釈して「塗布液5」を調製した。
<塗布液5組成>
付加型オルガノシリコーン(信越化学社製、KS-847):200質量部
白金触媒(信越化学社製、CAT-PL-50T) :2.0質量部
付加型フッ素化シリコーン(東レ・ダウコーニング社製、Syl-off 3062):100質量部
架橋剤(東レ・ダウコーニング社製、Syl-off 3062A):0.5質量部
白金触媒(東レ・ダウコーニング社製、FSXK-3077):0.5質量部
Example 4
(Coating solution 5)
The following composition was mixed, and diluted with a mixed solvent of isopropyl ether and ethyl acetate (mass ratio = 1: 1) to a solid content concentration of 4 mass% to prepare “coating liquid 5”.
<Coating solution 5 composition>
Addition type organosilicone (Shin-Etsu Chemical Co., Ltd., KS-847): 200 parts by mass Platinum catalyst (Shin-Etsu Chemical Co., Ltd., CAT-PL-50T): 2.0 parts by mass Addition type fluorinated silicone (Toray Dow Corning Co., Ltd.) Syl-off 3062): 100 parts by mass Crosslinking agent (Toray Dow Corning, Syl-off 3062A): 0.5 parts by mass Platinum catalyst (Toray Dow Corning, FSX K-3077): 0.5 parts Department
(積層フィルムの作成)
高分子フィルムの上に、前記塗布液4の代わりに前記塗布液5を塗布してA層(アンダーコート層)を形成した以外は、実施例3と同様にして、積層フィルムを作製した。
(Creating laminated film)
A laminated film was produced in the same manner as in Example 3 except that the coating solution 5 was applied instead of the
[実施例5]
(塗布液6)
以下の組成を混合し、イソプロピルエーテルと酢酸エチルの混合溶媒(質量比=1:1)を用いて、固形分濃度が4質量%となるように希釈して「塗布液6」を調製した。
<塗布液6組成>
付加型オルガノシリコーン(信越化学社製、KS-847):267質量部
白金触媒(信越化学社製、CAT-PL-50T) :2.0質量部
付加型フッ素化シリコーン(東レ・ダウコーニング社製、Syl-off 3062):100質量部
架橋剤(東レ・ダウコーニング社製、Syl-off 3062A):0.5質量部
白金触媒(東レ・ダウコーニング社製、FSXK-3077):0.5質量部
[Example 5]
(Coating solution 6)
The following composition was mixed, and diluted with a mixed solvent of isopropyl ether and ethyl acetate (mass ratio = 1: 1) to a solid content concentration of 4 mass% to prepare “coating liquid 6”.
<Coating solution 6 composition>
Addition type organosilicone (Shin-Etsu Chemical Co., Ltd., KS-847): 267 parts by mass Platinum catalyst (Shin-Etsu Chemical Co., Ltd., CAT-PL-50T): 2.0 parts by mass Addition type fluorinated silicone (Toray Dow Corning Co., Ltd.) Syl-off 3062): 100 parts by mass Crosslinking agent (Toray Dow Corning, Syl-off 3062A): 0.5 parts by mass Platinum catalyst (Toray Dow Corning, FSX K-3077): 0.5 parts Department
(積層フィルムの作成)
高分子フィルムの上に、前記塗布液4の代わりに前記塗布液6を塗布してA層(アンダーコート層)を形成した以外は、実施例3と同様にして、積層フィルムを作製した。
(Creating laminated film)
A laminated film was produced in the same manner as in Example 3, except that the coating solution 6 was applied instead of the
(3)結果の評価
得られた積層フィルムについて、A層(アンダーコート層)およびB層(離型層)のフッ素原子含有割合、シリコーン粘着テープを用いた常態剥離力を測定した。結果を下記表1に示す。
実施例1、2においては、PETフィルム上に本発明で規定するA層(アンダーコート層)とB層(離型層)を形成したので、B層(離型層)のみのフィルムを用いた比較例1、2に比べ、良好な剥離性が得られることが分かった。
(3) Evaluation of the result About the obtained laminated film, the fluorine atom content ratio of A layer (undercoat layer) and B layer (releasing layer), and the normal-state peeling force using a silicone adhesive tape were measured. The results are shown in Table 1 below.
In Examples 1 and 2, since the A layer (undercoat layer) and the B layer (releasing layer) defined in the present invention were formed on the PET film, a film of only the B layer (releasing layer) was used. It was found that better releasability can be obtained compared to Comparative Examples 1 and 2.
特に、実施例1の積層フィルムは、B層(離型層)の厚みを薄く形成している(塗布液2の濃度が「0.5質量%」)にも拘わらず、該実施例1よりB層(離型層)が厚い実施例2(塗布液2の濃度が「4質量%」)の離型フィルムと同レベルの剥離性が得られている。このことから、シリコーン粘着剤に対して優れた剥離性を有する離型フィルムを、より少ない量のフッ素系材料によって製造することが可能であることが判った。
また、該実施例1よりA層(アンダーコート層)のフッ素原子含有割合が小さい実施例3~5の離型フィルムも、該実施例1の離型フィルムと同レベルの剥離性が得られており、シリコーン粘着剤に対して優れた剥離性を有する離型フィルムを、より少ない量のフッ素系材料によって製造することが可能であることが判った。
In particular, in the laminated film of Example 1, the thickness of the layer B (releasing layer) is formed thin (the concentration of the
In addition, the release films of Examples 3 to 5 in which the fluorine atom content ratio of the layer A (undercoat layer) is smaller than that of Example 1 also provide the same level of releasability as the release film of Example 1. It has been found that it is possible to produce a release film having excellent releasability with respect to a silicone pressure sensitive adhesive, with a smaller amount of fluorine-based material.
なお、各層のフッ素原子含有比を評価するため、比較例3(A層のみ)および比較例2(B層のみ)のサンプルについてTOF-SIMSによるフッ素原子含有比を測定し、それぞれA層及びB層の値とした。その結果、A層と比較してB層の方が単位体積当たりのフッ素原子含有割合が多いことが確認できた。
また、塗布液の組成が同一であるため、この値をもって実施例1、2及び比較例1における各層のフッ素原子含有比の値とした。更に、実施例3~5におけるA層のフッ素原子含有比は、実施例1におけるフッ素原子含有比の値をもとに、原料組成比から計算して求めた。
なお、A層のフッ素原子含有割合は、表面(TOF-SIMSにおけるエッチング時間0分)において最も多く、エッチング時間が長くなるほど(即ち基材PETフィルム側になるほど)少なくなっており、表面側のフッ素原子含有割合が多くなる傾斜構造ができていると考えられる。表1に示す値は、厚み方向での平均値である。
In addition, in order to evaluate the fluorine atom content ratio of each layer, the fluorine atom content ratio by TOF-SIMS is measured for the samples of Comparative Example 3 (only A layer) and Comparative Example 2 (only B layer), It is the value of the layer. As a result, it was confirmed that the content of fluorine atoms per unit volume was higher in layer B than in layer A.
In addition, since the composition of the coating liquid is the same, this value was used as the value of the fluorine atom content ratio of each layer in Examples 1 and 2 and Comparative Example 1. Furthermore, the fluorine atom content ratio of the layer A in Examples 3 to 5 was calculated from the raw material composition ratio based on the value of the fluorine atom content ratio in Example 1.
The fluorine atom content of layer A is the largest on the surface (etching time 0 minutes in TOF-SIMS) and decreases as the etching time becomes longer (that is, the closer to the substrate PET film side), the fluorine on the surface side It is considered that a graded structure in which the atomic content ratio increases is formed. The values shown in Table 1 are average values in the thickness direction.
1 高分子フィルム
2 A層(アンダーコート層)
3 B層(離型層)
4 シリコーン粘着剤層
1 Polymer film 2 A layer (undercoat layer)
3 B layer (release layer)
4 Silicone adhesive layer
Claims (12)
前記A層及びB層の両層がフッ素原子を含有し、かつB層のフッ素原子含有割合がA層のフッ素原子含有割合より多いことを特徴とする積層フィルム。 A laminated film in which an A layer and a B layer are laminated in this order on at least one side of a polymer film,
A laminated film characterized in that both of the layer A and the layer B contain fluorine atoms, and the content of fluorine atoms in the layer B is higher than that in the layer A.
前記B層がフッ素原子を含有し、下記の方法で測定した際の常態剥離力が100mN/cm以下であることを特徴とする積層フィルム。
<常態剥離力の測定>
積層フィルムのB層表面にシリコーン粘着剤付きテープ(スリーエム・ジャパン社製、No5413テープ、50mm幅)を貼り合わせ、剥離速度が0.3m/minの条件で180°剥離試験を行う A laminated film in which an A layer and a B layer are laminated in this order on at least one side of a polymer film,
The laminated film characterized in that the layer B contains a fluorine atom, and the normal-state peeling force at the time of measurement by the following method is 100 mN / cm or less.
<Measurement of normal peeling force>
A tape with a silicone pressure sensitive adhesive (3M Japan, No. 5413 tape, 50 mm width) is laminated to the surface of layer B of the laminated film, and a 180 ° peel test is carried out under the conditions of a peel speed of 0.3 m / min.
The laminate according to claim 11, wherein a pressure-sensitive adhesive layer is provided on the side of the layer B not in contact with the layer A.
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311249495.7A CN117447743A (en) | 2017-12-11 | 2018-12-10 | Laminated films, release films and laminates |
| KR1020237044895A KR20240005214A (en) | 2017-12-11 | 2018-12-10 | Layered film, release film, and layered body |
| KR1020207015538A KR102639595B1 (en) | 2017-12-11 | 2018-12-10 | Laminated films, release films and laminates |
| JP2019559616A JP7173045B2 (en) | 2017-12-11 | 2018-12-10 | Laminate films, release films and laminates |
| CN201880079992.8A CN111465639B (en) | 2017-12-11 | 2018-12-10 | Laminate films, release films and laminates |
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| KR (2) | KR102639595B1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020121687A1 (en) * | 2018-12-11 | 2020-06-18 | 三菱ケミカル株式会社 | Release film |
| WO2021019845A1 (en) * | 2019-07-29 | 2021-02-04 | 三菱ケミカル株式会社 | Mold release film, film laminate, method for producing mold release film, and method for producing film laminate |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR102459382B1 (en) * | 2021-03-05 | 2022-10-26 | 도레이첨단소재 주식회사 | Release film |
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| JPH0577364A (en) * | 1991-09-24 | 1993-03-30 | Lintec Corp | Release sheet |
| JP2005022382A (en) * | 2003-07-03 | 2005-01-27 | Mitsubishi Plastics Ind Ltd | Fluorine-based laminated film |
| JP2005047132A (en) * | 2003-07-28 | 2005-02-24 | Mitsubishi Plastics Ind Ltd | Release film and method for producing the same |
| WO2005115751A1 (en) * | 2004-05-27 | 2005-12-08 | Mitsubishi Plastics, Inc. | Mold releasing laminated film |
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| EP0850999A3 (en) * | 1996-12-30 | 1998-12-02 | Dow Corning Corporation | Silicone release coating compositions |
| US20050038183A1 (en) * | 2003-08-14 | 2005-02-17 | Dongchan Ahn | Silicones having improved surface properties and curable silicone compositions for preparing the silicones |
| JP5952192B2 (en) | 2009-11-16 | 2016-07-13 | スリーエム イノベイティブ プロパティズ カンパニー | Release material containing fluorosilicone |
| JP5472997B2 (en) | 2010-03-24 | 2014-04-16 | 信越ポリマー株式会社 | Release film |
| KR20160097324A (en) | 2013-12-16 | 2016-08-17 | 쓰리엠 이노베이티브 프로퍼티즈 컴파니 | Blended release materials |
| CN107530918B (en) * | 2015-04-27 | 2020-08-04 | 株式会社寺冈制作所 | Adhesive tape for mold release |
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2018
- 2018-12-10 KR KR1020207015538A patent/KR102639595B1/en active Active
- 2018-12-10 KR KR1020237044895A patent/KR20240005214A/en active Pending
- 2018-12-10 CN CN202311249495.7A patent/CN117447743A/en active Pending
- 2018-12-10 CN CN201880079992.8A patent/CN111465639B/en active Active
- 2018-12-10 JP JP2019559616A patent/JP7173045B2/en active Active
- 2018-12-10 WO PCT/JP2018/045230 patent/WO2019117059A1/en not_active Ceased
- 2018-12-11 TW TW107144495A patent/TWI801466B/en active
- 2018-12-11 TW TW112115993A patent/TWI877615B/en active
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| JPH0577364A (en) * | 1991-09-24 | 1993-03-30 | Lintec Corp | Release sheet |
| JP2005022382A (en) * | 2003-07-03 | 2005-01-27 | Mitsubishi Plastics Ind Ltd | Fluorine-based laminated film |
| JP2005047132A (en) * | 2003-07-28 | 2005-02-24 | Mitsubishi Plastics Ind Ltd | Release film and method for producing the same |
| WO2005115751A1 (en) * | 2004-05-27 | 2005-12-08 | Mitsubishi Plastics, Inc. | Mold releasing laminated film |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2020121687A1 (en) * | 2018-12-11 | 2020-06-18 | 三菱ケミカル株式会社 | Release film |
| CN113015623A (en) * | 2018-12-11 | 2021-06-22 | 三菱化学株式会社 | Mold release film |
| EP3895891A4 (en) * | 2018-12-11 | 2022-04-27 | Mitsubishi Chemical Corporation | RELEASE FILM |
| CN113015623B (en) * | 2018-12-11 | 2023-09-15 | 三菱化学株式会社 | Release film |
| WO2021019845A1 (en) * | 2019-07-29 | 2021-02-04 | 三菱ケミカル株式会社 | Mold release film, film laminate, method for producing mold release film, and method for producing film laminate |
| CN113939401A (en) * | 2019-07-29 | 2022-01-14 | 三菱化学株式会社 | Release film, film laminate, and method for producing these |
| EP4005792A4 (en) * | 2019-07-29 | 2022-08-31 | Mitsubishi Chemical Corporation | RELEASE FILM, LAMINATE FILM, METHOD FOR PRODUCING RELEASE FILM AND METHOD FOR PRODUCING LAMINATE FILM |
| TWI845660B (en) * | 2019-07-29 | 2024-06-21 | 日商三菱化學股份有限公司 | Release film, film stack, and method for manufacturing the same |
| US12226937B2 (en) | 2019-07-29 | 2025-02-18 | Mitsubishi Chemical Corporation | Mold release film, film laminate, method for producing mold release film, and method for producing film laminate |
| CN113939401B (en) * | 2019-07-29 | 2025-10-28 | 三菱化学株式会社 | Release film, film laminate, and method for producing the same |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111465639B (en) | 2023-09-05 |
| KR102639595B1 (en) | 2024-02-23 |
| TW201936390A (en) | 2019-09-16 |
| KR20200090792A (en) | 2020-07-29 |
| TWI801466B (en) | 2023-05-11 |
| CN111465639A (en) | 2020-07-28 |
| CN117447743A (en) | 2024-01-26 |
| TW202333953A (en) | 2023-09-01 |
| JP7173045B2 (en) | 2022-11-16 |
| KR20240005214A (en) | 2024-01-11 |
| TWI877615B (en) | 2025-03-21 |
| JPWO2019117059A1 (en) | 2021-01-07 |
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