WO2019193650A1 - Orthodontic aligner and method for producing same - Google Patents

Abstract

Provided is an orthodontic aligner with which it is possible to freely adjust the magnitude and direction of force exerted on a tooth by changing the orthodontic aligner thickness for each tooth or dentition spot to be corrected. Provided is an orthodontic aligner that is attached to dentition including a tooth to be corrected, covers the tooth, has a shape that moves the tooth in the direction to be corrected, and is integrally formed from a resin material, wherein the orthodontic aligner has a thickness that is changed in accordance with the position of the tooth to increase or decrease the corrective force on the tooth to be corrected.

Description

Orthodontic aligner and method for producing the same

The present invention relates to an orthodontic aligner.

Treatment of malocclusion is generally performed by attaching a metal wire to a tooth for a long time (Patent Document 1). As one of the treatments, there is a method of relieving strong pain and discomfort during treatment (correction) using a special metal wire having a high elastic modulus (Patent Document 2). Nonetheless, pain is not alleviated because it applies force to the teeth.

¡Correction methods using metal wires have strong pains, aesthetic problems, hygiene problems, and oral trauma (such as stomatitis). Therefore, orthodontic appliances using some plastics have been devised (Patent Document 3). The device is capable of moving teeth by creating a plastic base adapted to the shape of the patient's mouth and generating orthodontic force from the base instead of applying force with a metal wire.

Recently, based on three-dimensional CAD data, an optical three-dimensional modeling technique has been established that obtains a three-dimensional model by curing and laminating a photocurable resin by scanning with an ultraviolet laser. By using optical three-dimensional modeling technology (hereinafter, “optical three-dimensional modeling” is also referred to as “optical modeling”), it is possible to produce prototypes in a short period of time and at low cost without using molds or molds in the industrial field. Fabrication is now possible. The time and cost required for product development from design to production can be greatly reduced. The stereolithography technology has been adopted in various fields such as the automobile industry, the home appliance industry, and the medical equipment industry due to the rapid spread of 3D CAD. In dentistry, it is also used to produce a prototype (male mold) for producing an orthodontic aligner (orthodontic plastic transparent cover).

Orthodontic aligner (mouthpiece correction) has recently been marketed by several manufacturers and has become a popular treatment method. This orthodontic aligner is a device that moves teeth by attaching a plastic cover having an intended dentition shape. The existing aligner method uses a transparent plastic cover, envelops the entire tooth, and moves the tooth by applying force in the intended direction, so it has better aesthetics and can be removed compared to metal wire correction. Therefore, the problem of hygiene was also solved. The manufacturing method of this existing aligner is as follows. A patient's tooth pattern is directly acquired or captured as scan data, and a dental model (male mold) is produced by a stereolithography 3D printer based on the acquired data. A plastic plate having a constant thickness is thermocompression bonded to the produced dentition model (male mold) and trimmed to produce an aligner (plastic cover) (Patent Document 4).

With the widespread use of orthodontic aligners, the problem is also clarified, and the orthodontic aligner can improve the resistance to deformation, extend the distance of tooth movement in one step, and reduce the period and cost of orthodontic treatment. The need for increased. To increase the force to move the patient's teeth when the aligner is installed, to increase the distance of tooth movement in one step, and to reduce the overall duration and cost of orthodontic treatment, And an orthodontic aligner including a dent facing portion curved in a substantially arcuate shape and a palate facing portion having a substantially fan-shaped portion used facing the upper palate. Thus, it has been proposed that the entire dentition facing portion is supported by the palate facing portion and the deformation resistance of the dentition facing portion is increased (Patent Document 5).

Japanese Patent Laid-Open No. 61-157652 Japanese Patent No. 3375083 US Pat. No. 3,768,164 JP-A-11-228804 JP 2009-279022 A

The inventor is unable to extend the distance of tooth movement in one step because the correction force that can be applied to the teeth to be corrected is insufficient, and the other teeth are subjected to more force than necessary, and the correction is performed efficiently. The cause was thought to be the inability to give power. As described above, the orthodontic aligner can only produce an aligner (plastic cover) having a uniform thickness because a plastic plate is thermocompression-bonded to a male mold produced by a 3D printer or the like and molded and trimmed. Although the teeth can be moved, the thickness of the aligner (plastic cover) is uniform, so that only a uniform load can be applied to all the teeth, and the treatment takes time. The present invention provides an orthodontic aligner in which the magnitude and direction of force applied to teeth can be freely adjusted by changing the thickness of the orthodontic aligner for each at least one tooth spot to be corrected. With the goal.

In one embodiment of the present invention, a shape that is attached to a dentition including a tooth to be corrected, covers the tooth, and moves the tooth in a direction to be corrected (for example, a shape at a position to be corrected, or correction). An orthodontic aligner that is integrally formed of a resin material in order to increase or decrease the correction force on the teeth to be corrected An orthodontic aligner having a thickness changed according to the tooth position is provided.
In the tooth to be corrected, the aligner part covering the gum side part such as the vicinity of the gum of the crown may be thicker than the aligner part covering the tip side part (upper part) of the crown. In this case, the thickness may be increased stepwise or continuously from the aligner portion covering the tip side portion of the crown toward the aligner portion covering the gum side portion of the crown. . As for the movement of the teeth in the direction to be corrected, the aligner part covering the upper part of the crown remains in its current position, and the aligner part covering the gum side part of the crown is the position to be corrected. Or a shape between the position to be corrected and the current position.
In the tooth to be corrected, a notch portion may be provided on the inner surface that contacts the tooth between the aligner portion that covers the upper portion of the crown and the portion that covers the gum side of the crown. Good. In addition, the orthodontic aligner may include protrusions, depressions or holes for embedding the intermaxillary rubber or wire.
In another form of the present invention, it is mounted on a dentition including teeth to be corrected, has a shape that covers the teeth and moves the teeth in a direction to be corrected, and is integrally formed of a resin material. The orthodontic aligner manufacturing method according to claim 1, wherein the orthodontic treatment is performed by changing the thickness according to the position of the teeth using a 3D printer without forming a male mold based on the dentition data of the patient. An orthodontic aligner manufacturing method including at least a step of manufacturing a dental aligner is provided.

The orthodontic aligner according to the present invention can freely adjust the magnitude and direction of the force applied to the teeth by changing the thickness for each spot of the aligner. By using the orthodontic aligner, it is possible to continuously generate corrective force on the teeth to be corrected, efficiently move the teeth, and shorten the treatment period. Further, by intentionally changing the thickness as compared with the existing aligner, not only the crown but also the root can be efficiently moved.

It is a figure which shows the structure of a tooth | gear. It is the conceptual diagram which showed the force applied when the direct aligner was mounted | worn in order to move two adjacent teeth with a gap. It is the conceptual diagram which showed the force applied when attaching the direct aligner with a wire which inserted the wire in the part which covers gum vicinity.

Fig. 1 shows the tooth structure. The tooth 1 includes a crown 2 and a root 4, and the boundary is called a tooth neck 3. The gums 5 are also called gingiva. In order to correct the patient's teeth, the orthodontic aligner (generally transparent) molded from resin material is prepared step by step so that the teeth are gradually moved in the direction to be corrected. To do corrective treatment. The orthodontic aligner has advantages in that it is aesthetic, uncomfortable and less painful than conventional multi-bracket systems.

The orthodontic aligner is attached to a dentition including teeth to be corrected, covers the teeth, has a shape moved by a predetermined distance in a direction to be corrected, and is integrally formed of a resin material. ing. It is attached to face the patient's dentition during orthodontics, and is formed based on the shape of the dentition before the patient's aligner is installed. Each tooth is formed so as to cover each tooth with the current shape, and each tooth to be corrected is formed so as to cover each tooth with a shape moved by a predetermined distance in the direction to be corrected. The distance of tooth movement during the correction period using the aligner of the same shape is, for example, 0.05 to 0.5 mm, preferably 0.1 to 0.3 mm.

The existing orthodontic aligner forms a male mold with a 3D printer based on patient data, heat-presses a plastic plate to the obtained male mold, and molds and trims it to produce an aligner (plastic cover). A process is essential.
On the other hand, the orthodontic aligner according to the present invention is manufactured directly by the 3D printer based on the dentition data of the patient. By using a 3D printer, the aligner is directly shaped, and unlike the existing aligner, there is no need to create a male mold, and the direct shaping can be performed, so the process is shortened and the cost is also reduced. Hereinafter, the orthodontic aligner according to the present invention is also referred to as “direct aligner”. In other words, the use of the direct aligner can greatly reduce the number of steps and shorten the time. Since the direct aligner can freely change its shape and thickness, it is possible to control the magnitude and direction of the force applied to the teeth, and the treatment period can be shortened. The direct aligner can increase or decrease the correction force on the teeth to be corrected by changing the thickness.

The direct aligner can be manufactured with any kind and type of 3D printer (apparatus). For example, an industrial large SLA stereolithography apparatus (3D printer), or a compact type SLA or projector type stereolithography apparatus (3D printer). The light source is not limited.
The composition for optical three-dimensional modeling used for the production of the direct aligner can provide a cured product that is preferably transparent and biocompatible by curing, and uses a known composition for optical three-dimensional modeling. be able to. For example, it is a composition containing at least a cationic polymerizable compound, a radical polymerizable compound having a methacryl group and / or an acryl group, a cationic polymerization initiator, and a radical polymerization initiator. Examples of the cationic polymerizable compound include hydrogenated bisphenol A diglycidyl ether, phenol novolac type epoxy resin (liquid type), tricyclodecane vinyl ether, benzyl vinyl ether and the like. Examples of the radical polymerizable compound having a methacryl group and / or an acryl group include 2-hydroxyethyl (meth) acrylate, polyethylene glycol mono (meth) acrylate, ethoxylated (9) glycerin tri (meth) acrylate, and 7-amino-3. , 7-dimethyloctyl (meth) acrylate, isobutoxymethyl (meth) acrylamide, and isobornyl (meth) acrylate. (Meth) acrylate means methacrylate or acrylate, and (meth) acryl means methacryl or acryl. Examples of the cationic polymerization initiator include diphenyl [4- (phenylthio) phenyl] sulfonium = hexafluorophosphate, 4,4-bis (diphenylsulfonyl) phenyl sulfide-bis-hexafluorophosphate, and the like. Examples of radical polymerization initiators include 2,2-dimethoxy-1,2-diphenylethane-1-one, 1-hydroxy-cyclohexyl phenyl ketone, 2-hydroxy-2-methyl-1-phenyl-propane-1- ON etc. are mentioned.

∙ Generally, the aligner covers only the crown and moves the teeth only with the pulling force. Therefore, with an aligner having a uniform thickness, a pulling force is applied only to the crown, and it is difficult to move to the root. When only the crown is moved by applying a force, the problem that the crown moves while tilting frequently occurs. Eventually, the root remains at the original position and appears to have moved on the surface, but with the passage of time, a “return” occurs that returns to the original position. Since the direct aligner can change the thickness of the aligner for each spot, the magnitude and direction of the force applied to the teeth can be controlled, and this return can be reduced.

In order not to inhibit metabolism and reduce pain, it is better to move teeth with as little force as possible. In order to move the tooth with the weakest possible force, it is necessary to create an effective moment by separating the thinning part (weak force) and the thickening part (strong force) in the entire crown. There is. An example in which two adjacent teeth with gaps are moved will be described. FIG. 2 is a conceptual diagram showing the correction force applied when a direct aligner is mounted to move two adjacent teeth with gaps. In order to efficiently move and fix two teeth with a gap, the correction force F1 is applied to the upper part of the crown of FIG. 2 and the correction force F2 in the opposite direction is applied to the vicinity of the gums. The dental crown has an occlusal part at the top and a part close to the root of the tooth at the bottom. In this way, unlike the case where the teeth are simply moved closer to each other by parallel movement, a rotational moment C is applied and the teeth can be moved efficiently.
In order to realize a mode in which forces in opposite directions are applied to the upper portion of the crown and the vicinity of the gum (in FIG. 2, the lower portion of the crown) in FIG. The shape of the tooth is left as it is, and the portion covering the vicinity of the gum is designed so that, for example, the tooth moves about 0.25 mm per day. For this purpose, a force is applied using a direct aligner that reduces the thickness of the portion covering the upper part of the crown and increases the thickness of the portion covering the vicinity of the gums.

When the thickness is changed according to the position of the tooth in order to control the correction force to the correction target tooth and move the tooth root much, preferably the upper part of the crown is applied as shown in the above example. It is preferable to thicken the portion covering the vicinity of the gums rather than the portion to be covered. Moreover, when changing thickness according to the position of a tooth | gear, in consideration of the movement effect of a tooth root, you may make a part thick or may make a part thin. Further, the thickness may be increased stepwise or continuously from the portion covering the upper part of the crown toward the portion covering the vicinity of the gums. The vicinity of the gums is a portion that does not include gingiva at the boundary with the gingiva, for example, the lower part of the crown close to the root.
The thickness distribution of the specific direct aligner applied to the teeth to be corrected is preferably in the range of about 0.1 mm to 1.5 mm, more preferably about 0.25 mm to 0.75 mm. The difference in thickness between the thick part and the thin part is preferably 0.3 mm or more, more preferably 0.4 mm or more, and further preferably 0.5 mm or more. The upper limit of the thickness difference is not particularly limited, but is preferably 1.4 mm or less. For teeth that are not orthodontic, depending on the strength of the resin that constitutes the direct aligner, it can be made thinner than 0.1 mm.

The direct liner may preferably be provided with notches such as indentations and grooves on the inner surface that comes into contact with the teeth between the portion covering the upper part of the crown and the portion covering the vicinity of the gums. As a result, tension can be cut, and by increasing the surface area, the direct aligner can be made elastic, allowing the direct aligner to exert a persistent and weak force and giving the teeth a three-dimensional force. can do. Furthermore, it is useful for stagnating chemicals required for DDS (drug delivery system), mouthwash, and the like.

The direct aligner can be designed not only in thickness but also in shape. Therefore, various protrusions, indentations, holes and the like can be freely designed in the apparatus in order to efficiently promote tooth movement. For example, it is possible to apply a necessary force to a necessary place by making a protrusion, a depression, a hole or the like in the direct aligner itself and passing a wire through the hole.
The shape of the direct aligner can be used to provide protrusions, depressions or holes for embedding an intermaxillary rubber or embedding a wire (eg, clasp, spring, screw or orthodontic anchor screw), for example. FIG. 3 is a conceptual diagram showing the force applied when a wire-equipped direct aligner with a wire inserted in a portion covering the vicinity of the gums is attached.

Since the existing aligner has a uniform thickness, there is a drawback that when the device is mounted on the upper and lower jaws, the molar portion comes into contact early and cannot be bitten. In that respect, the direct aligner enables ideal occlusion by adjusting the thickness of the occlusal surface and adding a guide to the meshing portion. Also, depending on the design of the device, it is possible to have a jaw shaping force.

The direct aligner can be divided into a plurality of designs, and a device such as a twin block can be designed and manufactured.

Example 1 (Production of direct aligner A)
A direct aligner was prepared for the purpose of bringing two back teeth with gaps closer together. There is no interval between the upper crowns, but the back teeth whose distance near the gums, which are the lower crowns, is 2 mm are moved in parallel. The direct aligner for that purpose reproduces the shape of the crown part exposed from the gums as it is. The thickness of the crown portion of the direct aligner was about 0.5 mm, and the thickness was increased toward the centrifugal gum, and the thickness was about 1 mm near the gum.
Using the digital force gauge DS2-2N manufactured by Imada, the electric shield-type force gauge stand FGS-50E manufactured by Nidec Simpo Co., Ltd., and a tensile testing machine, the force that distorts the produced direct aligner A by 0.25 mm was measured. The results are shown in Table 1.

Example 2 (production of direct aligner A with wire)
For the purpose of bringing the two back teeth closer, as shown in FIG. 3, a direct aligner with a wire inserted in the vicinity of the gums was prepared, and further, a force was applied to bring the vicinity of the gums closer, as in Example 1. Evaluation was performed in the same manner. The results are shown in Table 1.

Comparative Example 1 (Preparation of aligner B)
Evaluation was performed in the same manner as in Example 1 except that an aligner B was prepared by warm-pressing a 0.75 mm acrylic plastic plate for the purpose of bringing the back teeth similar to those in Experimental Example 1 closer. The results are shown in Table 1.

In the Oppenheimer theory, a force of 20 to 26 g / cm ² is required for tooth movement, and it can be said that the above evaluation result approximates the actual correction. Example 1 was found to be relatively weak in the upper crown and strong in the vicinity of the gums, so that the direct aligner A can impart correction force. Further, Example 2 was found to be relatively weak in the upper crown and strong in the vicinity of the gums, so that the direct aligner A can impart the correcting force. On the other hand, it was found that the aligner B of Comparative Example 1 can impart only the same level of correction force to the upper crown and the vicinity of the gums.

1 tooth 2 crown 3 tooth neck 4 tooth root 5 gum C rotational moment F1 correction force F2 applied to the upper part of the tooth crown correction force w applied in the vicinity of the gum

Claims (6)

An orthodontic aligner that is attached to a dentition including teeth to be corrected, covers the teeth, has a shape that moves the teeth in a direction to be corrected, and is integrally formed of a resin material. An orthodontic aligner in which the thickness is changed according to the position of the tooth in order to increase or decrease the correction force to the tooth to be corrected. The orthodontic aligner according to claim 1, wherein a portion covering the vicinity of the gum is thicker than a portion covering the upper portion of the crown in the tooth to be corrected. The orthodontic aligner according to claim 2, wherein the orthodontic aligner has a thickness that is increased stepwise or continuously from a portion covering the upper portion of the crown toward a portion covering the vicinity of the gums. The tooth to be corrected is provided with a notch on an inner surface that comes into contact with the tooth between a portion covering the upper part of the crown and a portion covering the vicinity of the gums. The orthodontic aligner as described. The orthodontic aligner according to any one of claims 1 to 4, further comprising a protrusion, a recess or a hole for embedding the intermaxillary rubber or wire. A method for producing an orthodontic aligner that is mounted on a dentition including teeth to be corrected, covers the teeth, and has a shape that moves the teeth in a direction to be corrected, and is integrally formed of a resin material And at least a step of manufacturing the orthodontic aligner by changing the thickness according to the position of the tooth using a 3D printer without forming a male mold based on the dentition data of the patient. A method for producing an orthodontic aligner including:

Images