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WO2019033299A1 - 一种发烟棒的制造方法 - Google Patents

一种发烟棒的制造方法 Download PDF

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Publication number
WO2019033299A1
WO2019033299A1 PCT/CN2017/097664 CN2017097664W WO2019033299A1 WO 2019033299 A1 WO2019033299 A1 WO 2019033299A1 CN 2017097664 W CN2017097664 W CN 2017097664W WO 2019033299 A1 WO2019033299 A1 WO 2019033299A1
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WO
WIPO (PCT)
Prior art keywords
slurry
value
rod
substrate
fiber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2017/097664
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English (en)
French (fr)
Inventor
张东豫
彭桂新
袁岐山
朱琦
杨静
顾亮
冯晓民
刘文博
张展
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Tobacco Henan Industrial Co Ltd
Original Assignee
China Tobacco Henan Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Tobacco Henan Industrial Co Ltd filed Critical China Tobacco Henan Industrial Co Ltd
Priority to PCT/CN2017/097664 priority Critical patent/WO2019033299A1/zh
Publication of WO2019033299A1 publication Critical patent/WO2019033299A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/01—Making cigarettes for simulated smoking devices
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/18—Treatment of tobacco products or tobacco substitutes
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/18—Treatment of tobacco products or tobacco substitutes
    • A24B15/24—Treatment of tobacco products or tobacco substitutes by extraction; Tobacco extracts
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D1/00—Cigars; Cigarettes
    • A24D1/20—Cigarettes specially adapted for simulated smoking devices

Definitions

  • tobacco rods can be called an indispensable part of the daily life of users.
  • the cigarette rod contains a smoking rod, and by igniting the smoking rod, the smoking rod can generate smoke, and the user can suck the smoke generated by the smoking rod during the process of sucking the smoking rod, which is provided by the prior art.
  • the smoking rod is fixed by a fragmented tobacco leaf.
  • Embodiments of the present invention provide a method for manufacturing a smoking rod, which can effectively control the amount of smoke, and is convenient for automation and standardized production, and improves the production efficiency of the tobacco rod.
  • a first aspect of the embodiments of the present invention provides a method for manufacturing a smoking rod, wherein the smoking rod is used to generate smoke after heating, and the method includes:
  • the fiber slurry and the tobacco material are beaten to form a mixed slurry, the mixed slurry comprising a first portion of the slurry and a second portion of the slurry, wherein the fibrous material comprises flax, bamboo fiber, cotton fiber, and softwood fiber At least one of them;
  • the substrate coated with the coating liquid is cut to form the smoking rod.
  • the method further comprises:
  • the fiber material is beaten, the beating concentration is any value between 2.0% and 3.5%, the degree of enthalpy is any value between 50°SR and 70°SR, and the wet weight is any value between 3g and 6g. ;
  • the beating the fiber slurry and the tobacco material to form a mixed slurry comprises:
  • the tobacco material having a weight percentage of between 50% and 70%, the beating slurry having a solid to liquid ratio of 1 : any value between 4 and 1:8;
  • the beating concentration is any value between 3.0% and 3.5%
  • the degree of resolution is any value between 60° SR and 70° SR
  • the wet weight is any value between 3 g and 5 g.
  • the concentrating the first portion of the slurry to form a coating liquid comprises:
  • the temperature of the coating liquid is any value between 40 ° C and 60 ° C
  • the weight percentage of the concentrated liquid in the coating liquid Any value between 30% and 50%.
  • the misting agent is a polyol or a mixture thereof.
  • the copying the second portion of the slurry into the substrate comprises:
  • the coating the coating solution to the substrate comprises:
  • the cutting the substrate coated with the coating liquid to form the smoking rod comprises:
  • the substrate coated with the coating liquid is embossed by a press roll, and the press roll temperature is any value between 50 ° C and 70 ° C, and the roll width is between 0.5 mm and 2 mm. Numerical value
  • the embossed substrate is baked, and the baking temperature is any value between 60 ° C and 80 ° C.
  • the moisture content of the substrate after drying is between 12% and 15%.
  • the smoking coil is rolled to form the smoking rod.
  • the advantageous effect of the method for producing the smoking rod shown in this embodiment is that the fiber slurry and the tobacco material are beaten to form a mixed slurry, and the mixed slurry is processed to form a smoking rod. It can be seen that the smoking coil is cis-rolled to form the smoking rod, so that the smoke flow of the cis-rolled smoking rod can flow in the direction in which the smoking rod is rolled, thereby being effective.
  • the control of the flow direction of the smoke is realized, and the manufacturing method shown in this embodiment can be performed on the automated device as shown in the embodiment, thereby realizing the automation and standardization of the manufacture of the smoking rod, and effectively improving the manufacturing.
  • the efficiency of the smoking rod process, and heating the smoking rod between low temperatures of 200 ° C to 300 ° C, can produce a better tobacco aroma, when the user is pumping at a low temperature between 200 ° C and 300 ° C Able to get a good amount of smoke.
  • FIG. 1 is a schematic view of an embodiment of a tobacco rod in an embodiment of the present application.
  • FIG. 2 is a schematic view of another embodiment of a tobacco rod in the embodiment of the present application.
  • FIG. 3 is a schematic view showing still another embodiment of the tobacco rod in the embodiment of the present application.
  • Figure 5 is a schematic view showing an embodiment of a press roll machine according to an embodiment of the present application.
  • FIG. 6 is a schematic view of an embodiment of a smoking rod in an embodiment of the present application.
  • FIG. 7 is a schematic structural diagram of an example of a smoking system including a tobacco rod in the embodiment of the present application.
  • FIG. 1 and FIG. 2 respectively show a schematic structural view of a tobacco rod provided by an embodiment of the present application.
  • the tobacco rod comprises a forming paper 1 and a smoking rod 3;
  • the tobacco rod shown in this embodiment may further include a rod 2 .
  • the forming paper 1 referred to herein may also be referred to as a cigarette forming paper or a cigarette forming paper, and the forming paper 1 may be provided with one or more layers, which are rolled, that is, along the peripheral wall of the rod 2 and the smoking rod 3. Winding, wrapping the wand 2 and the peripheral wall of the smoking rod 3 to fix the wand 2 and the smoking rod 3, thereby facilitating shaping and fixing of the entire tobacco rod.
  • each component of the tobacco rod is rounded, so that the assembled tobacco rod is rounded, convenient for the user to hold the grip, close to the user's aesthetic sense, processing and transportation convenience, etc., or Other shapes may be employed, and are not limited herein.
  • the forming paper 1 can also be wound along an inclination during winding to achieve a specific winding effect of the forming paper 1 as shown in FIG. 2, and the specific angle of the inclination can be determined according to the situation and the demand. Specifically, it is not limited herein; or cis roll can also be used.
  • the above-mentioned inclination is set to 0 degree, and the molding paper is formed at this time.
  • the winding direction of 1 is perpendicular to the axial direction of the tobacco rod, which can better reduce the joint area where the forming paper 1 completes the winding, which is more convenient for aesthetics, and can also reduce the winding process complexity of the forming paper 1.
  • the smoke formed by heating the smoking rod 3 can follow the structure of the tobacco rod, along the smoking rod 3, to reach the first rod 21, and after filtering by the first rod 21, reach the cooling rod. 22, after the temperature is lowered by the cooling rod 22, the second rod 23 is reached, and after filtering by the second rod 23, the filtered and cooled smoke is output for the user to suck and smoke.
  • the smoke rod provided by the embodiment of the present application absorbs heat through the cooling rod 22 by the smoke formed by the smoking rod 3 in the tobacco rod, thereby reducing the temperature of the smoke, so that the smoke rod can output the smoke after cooling.
  • Obtaining a more comfortable smoke outlet temperature, which is convenient for the suction resistance of the cigarette rod the user can more effortlessly suck out a lower temperature and a larger amount of smoke, effectively preventing the user from scalding when sucking, so that the user can obtain more after sucking and smoking the smoke. Good physiological satisfaction and ultimately enhance the user experience.
  • the forming paper used for the forming paper 1 may specifically employ a molding paper having a gas permeability of from 0 cu to 6000 cu and a gram weight of from 20 g/m 2 to 30 g/m 2 .
  • the molded paper can also be made of soft-shell molded paper or hard-shell molded paper. Among them, it is preferred to use a hard-shell molded paper with a higher stiffness and tightness than the soft-shell molded paper, corresponding to the weight.
  • the use of hard-shell molding paper also helps to improve the user's hand feeling, for example, when the user's finger grips the tobacco rod, it is more tactile and less susceptible to deformation.
  • Fig. 7 is a schematic structural view showing an example of a smoking system including a tobacco rod in the embodiment of the present application.
  • the specific description of the first rod 21, the cooling rod 22, the second rod 23, the first rod 21 and the smoking rod 3, please refer to the above embodiment. As shown, the details are not described.
  • the smoking system shown in this embodiment further includes a heating element 701.
  • the heating element 701 shown in this embodiment can be inserted into the smoking rod 3.
  • the smoking system further includes a power supply component 702,
  • the power supply component 702 shown in the embodiment may be a battery, and the power supply component 702 is electrically connected to the power supply component 702.
  • the specific material of the heating wire is not limited in this embodiment, as long as the heating wire has electrical conductivity. It is also possible to generate heat when the current is turned on.
  • the heating wire that generates heat heats the heating element 701, so that the heated heating element 701 can be used to the smoking rod. 3 to heat.
  • the specific material of the heating element 701 is not limited, as long as the heating element 701 has thermal conductivity.
  • the heating wire may be directly set to the heating.
  • the element 701 is not limited in this embodiment.
  • the heating element 701 is exemplified as a ceramic piece.
  • the thermal conductivity of the heating element 701 is low, so that when the heating element 701 heats the heating element 701, Controlling the heating element 701 to perform low-temperature heating (between 200 ° C and 300 ° C) on the smoking rod 3, so that the smoke generated by the user after the smoking rod 3 is heated, and avoiding the user The hot smoke is sucked, and the heating element 701 has high hardness, high wear resistance, oxidation resistance and the like, thereby ensuring the stability of the structure of the smoking system.
  • step 401 the fiber material is beaten.
  • the fiber material is beaten as shown in this embodiment.
  • beating is also called sputum.
  • the fibrous material suspended in water is treated by mechanical action, so that the fiber material is subjected to shearing force to change the morphology of the fiber material.
  • the fiber material may be subjected to shearing, twisting and combing, so that the fiber cell wall of the fiber material may be displaced, deformed and broken, and the water is swelled.
  • the fibrillation is produced to make the fiber material soft and plastic, and also to improve the bonding force between the fibers in the fiber material.
  • the specific beating method is not limited in this embodiment, and may be, for example, a form of sticky beating, free beating, intermittent beating, and continuous beating.
  • the beating concentration shown in this embodiment is any value between 2.0% and 3.5%
  • the resolution is any value between 50°SR and 70°SR
  • the wet weight is any value between 3g and 6g. .
  • the fibrous material shown in this embodiment includes at least one of linen, bamboo fiber, cotton fiber, and softwood fiber.
  • the weight percentage of at least one of the linen, bamboo fiber, and cotton fiber is any value between 10% and 60%.
  • the linen, bamboo fiber and cotton fiber when the weight percentage of at least one of the linen, bamboo fiber and cotton fiber is guaranteed to be between 10% and 60%, the linen, bamboo fiber and cotton fiber can be effectively avoided.
  • the production difficulty and high cost of the subsequent cigarette making process caused by excessive usage The problem is that the content of the linen, bamboo fiber and cotton fiber shown in the embodiment can effectively ensure the low production difficulty and low cost in the subsequent process of making the cigarette rod, and can effectively protect the smoking rod. Strength and toughness.
  • the weight percentage of at least one of the linen, the bamboo fiber, and the cotton fiber is not limited, as long as it is any value between 10% and 60%, and the embodiment takes 30% as an example.
  • the low production difficulty, low cost, and quality of smoke smoked by the smoking rod are ensured.
  • the embodiment can further improve the strength and toughness of the smoking rod, and further reduce the production difficulty. The taste of the smoke generated by the smoking rod is guaranteed.
  • the fiber material shown in this embodiment can also absorb, reduce or eliminate the odor in the smoke in practical applications, wherein the above-mentioned linen and bamboo fiber are optimally used, and The lower cost of linen and bamboo fiber also contributes to the cost control of fiber materials.
  • the embodiment is exemplified by taking the fiber material as linen.
  • Step 402 Squeeze the fiber material after beating to form the fiber slurry.
  • the fiber slurry has a dryness of any value between 30% and 40%.
  • Step 403 mixing the fiber slurry and the tobacco material to form a beater slurry.
  • the weight percentage of the tobacco material is any value between 50% and 70%.
  • the tobacco raw material includes at least one of cut tobacco, tobacco, and tobacco sheets, that is, the specific material included in the tobacco raw material is not limited in the embodiment, as long as the tobacco raw material includes a tobacco material. Just fine.
  • the solid-liquid ratio of the beating slurry that is, the mass or volume ratio of the solid phase to the liquid phase in the beating slurry is any value between 1:4 and 1:8.
  • Step 404 Perform low-concentration beating on the beating slurry to form the mixed slurry.
  • the beating concentration for beating the beating slurry shown in this embodiment is any value between 3.0% and 3.5%, and the decomposing degree is any value between 60° SR and 70° SR, and the wet weight is Any value between 3g and 5g.
  • light calcium carbonate may be added to the beating slurry, wherein the amount of the light calcium carbonate added is any value between 5% and 10% of the mass of the beating slurry.
  • the beneficial effect of adding light calcium carbonate to the beating slurry is that the light calcium carbonate can be used Effectively protect the strength of the smoking rod, thereby improving the stability of the structure of the smoking rod.
  • the mixed slurry comprises a first partial slurry and a second partial slurry.
  • Step 405 concentrating the first portion of the slurry to form a concentrate.
  • the concentration of the solid matter in the concentrated liquid is any value between 30% and 40%.
  • Step 406 mixing the concentrate with glycerin to form the coating liquid.
  • the temperature of the coating liquid is any value between 40 ° C and 60 ° C
  • the weight percentage of the concentrate in the coating liquid is any value between 30% and 50%.
  • the coating liquid shown in this embodiment contains a misting agent for improving the efficiency of generating smoke by the smoking rod when heated, so as to increase the amount of smoke generated by the smoking rod.
  • the misting agent shown in this embodiment has a high smoke passing rate, is convenient for the circulation of smoke, and has a strong polarity of the misting agent, and can also adsorb and intercept the moisture in the smoke, thereby purifying the smoke. Therefore, the smoke can also obtain a better tobacco aroma, thereby improving the user experience of the tobacco stick.
  • the misting agent shown in this embodiment is a polyol or a mixture thereof.
  • the polyol includes, but is not limited to, propylene glycol, triethylene glycol, glycerin, etc., and the embodiment is exemplified by taking the misting agent as glycerin as an example.
  • Step 407 copying the second portion of the slurry into a substrate.
  • the present embodiment is exemplified by the papermaking machine of the long paper machine as an example, and is not limited thereto. In specific applications, the paper machine, the paper machine and the multi-layer paper machine can also be used. Wait for papermaking.
  • the net concentration is any value between 0.8% and 1.2%
  • the basis weight is any value between 60 g/m 2 and 70 g/m 2 .
  • the second portion of the slurry can be evenly distributed on the banner of the long wire machine to effectively disperse the fibers in the second portion of the slurry to prevent flocculation.
  • Step 408 applying the coating liquid to the substrate.
  • the coating ratio is any value between 30% and 50%.
  • Step 409 embossing the substrate coated with the coating liquid by a press roll.
  • the substrate coated with the coating liquid is embossed by a press roll machine 501.
  • the press roll machine 501 includes a plurality of press rolls 502 for embossing the substrate 503 coated with the coating liquid to enable the press rolls 502 to The coating liquid and the substrate are pressed together.
  • the temperature of the pressure roller shown in this embodiment is adopted. It is a setting method of any value between 50 °C and 70 °C, which effectively guarantees the low loss of glycerin and ensures the moisture-proof effect of the smoking rod.
  • the plastic setting ability of the coating liquid can be effectively improved, the embossing uniformity is improved, the coating applied on the substrate is improved under the premise of reducing the pressure of the pressure roller and avoiding the hydraulic collapse damage of the coating. The hardness of the liquid ensures the smooth passage of smoke.
  • Step 410 baking the embossed substrate.
  • This embodiment effectively controls the moisture by baking the embossed substrate, wherein the baking temperature is any value between 60 ° C and 80 ° C after drying.
  • the moisture content of the tablet is any value between 12% and 15%.
  • Step 411 cutting the baked substrate to form a fumed coil.
  • the cutting width shown in this embodiment is any value between 12.5 cm and 15 cm, and the length of the smoking web is any value between 85 mm and 120 mm.
  • the smoking coil of the present embodiment has a tensile strength of any value between 0.5 kN/m and 1 kN/m.
  • Step 412 Rolling the smoking coil to form the smoking rod.
  • the smoking coil 601 can be cis-rolled to form the smoking rod 602 as shown in this embodiment.
  • the wrinkles and gaps formed in the process of rolling the cigarette paper in the embodiment can conform to the flow direction of the smoke in the cigarette rod, thereby effectively ensuring the smooth circulation of the smoke. Further, an output effect of increasing the amount of smoke of the smoking rod can be achieved.
  • the smoking rod shown in this embodiment has a certain scenting carrier function, and is heated in the smoking rod
  • the tobacco aroma can also combine the tobacco aroma of the smoking rod, so that the smoke emitted by the last smoking rod can release a more fragrant tobacco aroma, and the user experience is better.
  • the embodiment may perform punching on the smoking coil material, so that the smoking coil material having a plurality of through holes is rolled to form the smoking rod.
  • the smoking coil material having the through hole can improve the circulation efficiency of the smoke, ensure the amount of smoke sucked by the user, and improve the contact and mixing of the smoke and the air, thereby effectively improving the effect of cooling the smoke. In order to avoid the user from smoking too hot smoke, it can be seen that it effectively protects the user from pumping out a lower temperature and a larger amount of smoke.
  • the fiber slurry and the tobacco raw material may be beaten to form a mixed slurry, and the mixed slurry is processed to generate a smoking rod.
  • the method shown in this embodiment is used.
  • the cigarette web is cis-rolled to form the smoking rod, so that the smoke flow of the cis-rolled smoking rod can flow in the direction of being rolled along the smoking rod, thereby effectively achieving the flow of smoke Control, and the manufacturing method shown in this embodiment can be performed on an automated device as shown in this embodiment, thereby realizing automation and standardization of the smoking rod manufacturing, and effectively improving the manufacturing of the smoking rod
  • the efficiency of the process, and heating the smoking rod between 200 ° C and 300 ° C can produce a better tobacco aroma, which can be obtained when the user is pumping at a low temperature of 200 ° C to 300 ° C.
  • the amount of smoke can be produced by the user is pumping at a low temperature of 200 ° C to 300 ° C.
  • the manufacturing method shown in this embodiment can add a fiber slurry to the smoking rod, and the fiber slurry can effectively improve the strength, toughness, ductility, tensile strength or tensile strength of the smoking rod, Therefore, the smoking rod can effectively ensure the stability of the structure of the smoking rod and is not easy to be deformed.

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Abstract

一种发烟棒的制造方法，所述方法包括将纤维浆料和烟草原料进行打浆以形成混合浆料，其中，所述纤维材料包括亚麻、竹纤维、棉纤维以及针叶木纤维中的至少一种，所述混合浆料包括第一部分浆料和第二部分浆料，对所述第一部分浆料进行浓缩以形成涂布液，将所述第二部分浆料抄造成基片，将所述涂布液涂布至所述基片，将涂布有所述涂布液的所述基片进行切割以形成所述发烟棒。在所述发烟棒中添加纤维浆料，所述纤维浆料能够有效的提升发烟棒的强度、韧性、延展性、抗张性或者耐张性等，从而使得发烟棒能够有效的保障发烟棒结构的稳固，不易变形。

Description

一种发烟棒的制造方法 技术领域
本申请涉及烟草制品领域，尤其涉及一种发烟棒的制造方法。
背景技术
作为一种烟草制品，烟棒在广大用户的日常生活中可称之为必不可少的一部分。
烟棒中含有发烟棒，通过点燃发烟棒，发烟棒即可产生烟雾，用户在吸咄烟棒的过程中，即可吸食到发烟棒所生成的烟雾，现有技术所提供的发烟棒由碎片状烟叶固定而成。
现有技术的弊端在于，碎片状的烟叶无法控制烟雾量，而且不便于进行自动化以及标准化生产，降低了烟棒的生产效率。
发明内容
本发明实施例提供了一种发烟棒的制造方法，其能够有效的控制烟雾量，而且便于进行自动化以及标准化生产，提升了烟棒的生产效率。
本发明实施例第一方面提供了一种发烟棒的制造方法，所述发烟棒用于加热后生成烟雾，所述方法包括：
将纤维浆料和烟草原料进行打浆以形成混合浆料，所述混合浆料包括第一部分浆料和第二部分浆料，其中，所述纤维材料包括亚麻、竹纤维、棉纤维以及针叶木纤维中的至少一种；
对所述第一部分浆料进行浓缩以形成涂布液；
将所述第二部分浆料抄造成基片；
将所述涂布液涂布至所述基片；
将涂布有所述涂布液的所述基片进行切割以形成所述发烟棒。
可选的，所述将纤维浆料和烟草原料进行打浆以形成混合浆料之前，所述方法还包括：
将纤维材料进行打浆，打浆浓度为2.0％到3.5％之间的任一数值，叩解度为50°SR至70°SR之间的任一数值，湿重为3g至6g之间的任一数值；
对打浆后的所述纤维材料进行挤干以形成所述纤维浆料，所述纤维浆料的干度为30％至40％之间的任一数值。
可选的，所述亚麻、竹纤维以及棉纤维中的至少一种的重量百分比为10％至60％之间的任一数值。
可选的，所述将纤维浆料和烟草原料进行打浆以形成混合浆料包括：
将所述纤维浆料和所述烟草原料进行混合以形成打浆浆料，所述烟草原料的重量百分比为50％至70％之间的任一数值，所述打浆浆料的固液比为1：4至1：8之间的任一数值；
对所述打浆浆料进行低浓打浆以形成所述混合浆料，打浆浓度为3.0％至3.5％之间的任一数值，叩解度为60°SR至70°SR之间的任一数值，湿重为3g至5g之间的任一数值。
可选的，所述对所述第一部分浆料进行浓缩以形成涂布液包括：
对所述第一部分浆料进行浓缩以形成浓缩液，所述浓缩液中固形物质量浓度为30％至40％之间的任一数值；
将所述浓缩液与发雾剂混合成所述涂布液，所述涂布液的温度为40℃至60℃之间的任一数值，所述涂布液中所述浓缩液的重量百分比为30％至50％之间的任一数值。
可选的，所述发雾剂为多元醇或其混合物。
可选的，所述将所述第二部分浆料抄造成基片包括：
通过长网纸机将所述第二部分浆料抄造成所述基片，上网浓度为0.8％至1.2％之间的任一数值，定量为60g/m2至70g/m2之间的任一数值。
可选的，所述将所述涂布液涂布至所述基片包括：
将所述涂布液涂布至所述基片，且涂布率为30％至50％之间的任一数值。
可选的，所述将涂布有所述涂布液的所述基片进行切割以形成所述发烟棒包括：
通过压辊将涂布有所述涂布液的所述基片进行压纹，压辊温度为50℃至70℃之间的任一数值，压辊宽度为0.5mm至2mm之间的任一数值；
将压纹后的所述基片进行烘烤，烘烤温度为60℃至80℃之间的任一数值烘干后的所述基片的水分含量为12％至15％之间的任一数值；
将烘烤后的所述基片进行切割以形成发烟卷材，切割宽度为12.5cm至15cm之间的任一数值，所述发烟卷材长度为85mm至120mm之间的任一数值；
将所述发烟卷材进行卷制以形成所述发烟棒。
采用本实施例所示的所述发烟棒的制造方法的有益效果在于：将纤维浆料和烟草原料进行打浆以形成混合浆料，并将所述混合浆料进行处理以生成发烟棒，可见，因将发烟卷材进行顺式卷制以形成所述发烟棒，从而使得顺式卷制的发烟棒的烟雾流向能够顺着发烟棒卷制的方向进行流动，从而有效的实现了对烟雾流向的控制，而且本实施例所示可在自动化的设备上进行本实施例所示的制造方法，从而实现了对所述发烟棒制造的自动化和标准化，有效的提升了制造所述发烟棒过程的效率，而且在低温200℃至300℃之间对所述发烟棒进行加热，可产生较好的烟草香气，在低温200℃至300℃之间用户进行抽吸时能够获取到较好的烟雾量。
附图说明
图1为本申请实施例中烟棒的一个实施例示意图；
图2为本申请实施例中烟棒的另一个实施例示意图；
图3为本申请实施例中烟棒的又一个实施例示意图；
图4为本申请实施例中发烟棒的制造方法的一个实施例步骤流程图；
图5为本申请实施例中压辊机的一个实施例示意图；
图6为本申请实施例中发烟棒的一个实施例示意图；
图7为本申请实施例中包括有烟棒的发烟系统的一种示例结构示意图。
具体实施方式
为更好的理解本申请所提供的发烟棒的制造方法，以下首先结合图1所示对本申请所提供的烟棒的具体结构进行说明：
请参阅图1及图2，图1及图2分别示出了本申请实施例提供的烟棒的结构示意图。
在本申请实施例中，烟棒包括成型纸1以及发烟棒3；
可选的，本实施例所示的烟棒还可包括虑棒2。
可以理解，此处所说的成型纸1也可称为卷烟成型纸或者香烟成型纸，成型纸1可设置一层或者多层，通过卷制，即沿着虑棒2以及发烟棒3的周壁卷绕，包覆虑棒2以及发烟棒3的周壁，以固定虑棒2以及发烟棒3，进而促进整个烟棒各部件的塑形以及固定。
可选的，烟棒各部件的横截面设为圆形，以便组装而成的烟棒成为圆棒状，方便用户手持的夹持、贴近用户的审美观感、加工以及运输的便利等等，或者也可采用其他形状，具体在此不做限定。
在实际应用中，成型纸1在卷绕时还可沿一倾斜度进行卷绕，以达到如图2中成型纸1的具体卷绕效果，倾斜度的具体角度可随情况、需求而定，具体在此不做限定；或者也可采用顺式卷制，如在图3中示出的又一种烟棒的结构示意图中，将上述提及的倾斜度设为了0度，此时成型纸1的卷绕方向与烟棒的轴线方向垂直，可更好的减少成型纸1完成卷绕处的接合区域，更便于美观，还可减少成型纸1的卷绕工艺复杂性。
当然，除了上述卷制方式，在实际应用中，成型纸1也可形成套筒结构套装进虑棒2以及发烟棒3，或者采用其他方式组装虑棒2以及发烟棒3，具体在此不做限定。
在成型纸1的固定下，虑棒2包括依次连接的第一虑棒21、降温棒22、第二虑棒23，第一虑棒21还连接发烟棒3。可以理解，一方面，第一虑棒21以及第二虑棒23所采用的虑棒材料，也可理解为卷烟滤嘴用材料、香烟滤嘴用材料，可供烟雾流通，并加以过滤；另一方面，降温棒22中采用了可吸收烟雾热量的材料，以在烟雾流经时，吸收烟雾的热量，对烟雾进行降温。
当发烟棒3加热后，发烟棒3加热形成的烟雾即可根据烟棒的结构，顺着发烟棒3，到达第一虑棒21，经第一虑棒21的过滤后到达降温棒22，烟雾经降温棒22降温后，再到达第二虑棒23，经第二虑棒23的过滤后即输出过滤并降温后的烟雾，以供用户吸咄、吸食烟雾。
本申请实施例提供的烟棒，通过烟棒中的发烟棒3加热后形成的烟雾经降温棒22吸收热量，实现烟雾的温度的降低，从而烟棒可输出降温后的烟雾， 获得较为舒适的烟雾出口温度，便于烟棒的吸阻，用户可更加省力地吸咄出更低温、更大量的烟雾，有效防止用户吸咄时烫伤，使用户吸咄、吸食烟雾后可获得较佳的生理满足感，最终提升用户体验。
可以理解，在实际应用中，成型纸1采用的成型纸具体可采用如0cu到6000cu的透气度，克重20g/m2到30g/m2的成型纸。值得一提的是，成型纸还可采用软壳成型纸或者硬壳成型纸，其中，优选的，采用相较软壳成型纸，挺度、紧度更高的硬壳成型纸，对应克重可达25g/m2到75g/m2之间，以便提高烟棒、降温棒22或者发烟棒3的硬度，从而有利于烟棒、降温棒22或者发烟棒3的组装及固定；于此同时，采用硬壳成型纸，还有助于提高用户的手感，例如用户的手指夹持烟棒时，可更加的有触感，且不易受力变形。
以下结合图7所示如何对所述发烟棒3进行加热的进行说明，其中，图7为本申请实施例中包括有烟棒的发烟系统的一种示例结构示意图。
图7所示的，所述第一虑棒21、所述降温棒22、所述第二虑棒23，所述第一虑棒21以及发烟棒3的具体说明，请详见上述实施例所示，具体不做赘述。
本实施例所示的发烟系统还包括有加热元件701，本实施例所示的所述加热元件701可插入至所述发烟棒3内，所述发烟系统还包括供电组件702，本实施例所示的供电组件702可为电池，与所述供电组件702电连接设置有发热丝，本实施例对所述发热丝的具体材质不做限定，只要所述发热丝为具有导电性能，且在导通电流时能够进行发热即可。
具体的，所述发热丝可设置在所述加热元件701内部，本实施例对具体的设置方式不做限定，例如，所述发热丝可盘绕设置在宿舍加热元件701内部，或所述发热丝可贴合设置在所述加热元件701的内周壁等。
在所述供电组件702为所述发热丝供电的情况下，则发热的所述发热丝会对所述加热元件701进行加热，从而使得加热后的所述加热元件701能够对所述发烟棒3进行加热。
本实施例中，对所述加热元件701的具体材质不做限定，只要所述加热元件701具有导热性能即可，可选的，本实施例也可直接将所述发热丝设置为所述加热元件701，具体在本实施例中不做限定。
本实施例以所述加热元件701为陶瓷制件为例进行示例性的说明，所述加热元件701的导热性较低，则使得在所述发热丝对所述加热元件701进行加热时，能够控制所述加热元件701对所述发烟棒3进行低温加热(200℃至300℃之间)，会使得用户吸食到的所述发烟棒3被加热后所生产的烟气，且避免用户吸食到过烫的烟雾，而且所述加热元件701具有高硬度、高耐磨性、耐氧化等性能特点，从而保证了发烟系统的结构的稳固。
以下结合图4所示对本申请所提供的用于制造所述发烟棒的制造方法进行详细说明：
本实施例所示的制造方法包括如下步骤：
步骤401、将纤维材料进行打浆。
本实施例所示的对所述纤维材料进行打浆。
具体的，打浆(beating)又称叩解，本实施例所示利用机械作用处理悬浮于水中的纤维材料，使纤维材料受到剪切力，改变纤维材料的形态。
更具体的，对所述纤维材料进行打浆的打浆过程中所述纤维材料可受到剪切、揉搓和梳理等作用，从而使得纤维材料的纤维细胞壁可发生位移、变形与破裂等现象而吸水润胀，产生细纤维化，使纤维材料具有柔软性、可塑性，也提高了纤维材料中纤维间的结合力。
本实施例对具体的打浆方式不做限定，例如可为黏状打浆、游离打浆、间歇打浆以及连续打浆等方式。
本实施例所示的打浆浓度为2.0％到3.5％之间的任一数值，叩解度为50°SR至70°SR之间的任一数值，湿重为3g至6g之间的任一数值。
本实施例所示的所述纤维材料包括亚麻、竹纤维、棉纤维以及针叶木纤维中的至少一种。
所述亚麻、竹纤维以及棉纤维中的至少一种的重量百分比为10％至60％之间的任一数值。
本实施例在保障所述亚麻、竹纤维以及棉纤维中的至少一种的重量百分比为10％至60％之间的任一数值的情况下，可有效的避免因亚麻、竹纤维以及棉纤维用量过高造成的后续对发烟棒进行抄造过程中的生产难度以及高成本的 问题，即采用本实施例所示的所述亚麻、竹纤维以及棉纤维的含量，可有效的保障后续对发烟棒进行抄造过程中低生产难度以及低成本，而且能够有效的保障发烟棒的强度和韧性。
本实施例对所述亚麻、竹纤维以及棉纤维中的至少一种的重量百分比不做限定，只要为10％至60％之间的任一数值即可，本实施例以30％为例进行示例性说明，从而在保障了发烟棒低生产难度、低成本以及吸食到的烟雾的品质。
可选的，本实施例在纤维材料包括有叶木纤维以及亚麻和/或竹纤维和/或棉纤维的情况下，能够进一步的提升发烟棒的强度和韧性，而且能够进一步的降低生产难度且保障了发烟棒所生成的烟雾的口感。
本实施例所示的纤维材料在实际应用中，还可起到吸收、减少或者消除烟雾中异味的效果，其中，以上述所提及的亚麻以及竹纤维所起到的效果为最佳，且亚麻以及竹纤维的成本较低，也有利于纤维材料在成本上的控制。
可选的，本实施例以所述纤维材料为亚麻为例进行示例性说明。
步骤402、对打浆后的所述纤维材料进行挤干以形成所述纤维浆料。
其中，所述纤维浆料的干度为30％至40％之间的任一数值。
步骤403、将所述纤维浆料和所述烟草原料进行混合以形成打浆浆料。
所述烟草原料的重量百分比为50％至70％之间的任一数值。
其中，所述烟草原料包括烟丝、烟末以及烟片中的至少一种，即本实施例对所述烟草原料所包括的具体材质不做限定，只要所述烟草原料所包括的材质为烟草材质即可。
其中，所述打浆浆料的固液比，即所述打浆浆料中固相与液相的质量或体积之比为1：4至1：8之间的任一数值。
步骤404、对所述打浆浆料进行低浓打浆以形成所述混合浆料。
本实施例所示的对所述打浆浆料进行打浆的打浆浓度为3.0％至3.5％之间的任一数值，叩解度为60°SR至70°SR之间的任一数值，湿重为3g至5g之间的任一数值。
本实施例中，可在所述打浆浆料中添加轻质碳酸钙，其中，轻质碳酸钙的添加量在所述打浆浆料的质量为5％至10％之间的任一数值。
在所述打浆浆料添加轻质碳酸钙的有益效果在于，通过所述轻质碳酸钙可 有效的保障发烟棒的强度，从而提升了发烟棒结构的稳固性。
其中，所述混合浆料包括第一部分浆料和第二部分浆料。
步骤405、对所述第一部分浆料进行浓缩以形成浓缩液。
其中，所述浓缩液中固形物质量浓度为30％至40％之间的任一数值。
步骤406、将所述浓缩液与甘油混合成所述涂布液。
具体的，所述涂布液的温度为40℃至60℃之间的任一数值，所述涂布液中所述浓缩液的重量百分比为30％至50％之间的任一数值。
因本实施例所示的所述涂布液中包含有发雾剂，所述发雾剂用于提升所述发烟棒在加热时生成烟雾的效率，以提高发烟棒所生成的烟雾量。本实施例所示的发雾剂具有较高的烟雾通过率，方便烟雾的流通，发雾剂为强极性，还可对烟雾中的水分进行吸附、截留，从而对烟雾起到提纯的效果，因此烟雾还可获取到较佳的烟草香气，进而提升烟棒的用户体验。
具体的，本实施例所示的所述发雾剂为多元醇或其混合物。
更具体的，多元醇包括但不限于丙二醇、三甘醇、甘油等，本实施例以所述发雾剂为甘油为例进行示例性说明。
步骤407、将所述第二部分浆料抄造成基片。
其中，通过长网纸机将所述第二部分浆料抄造成所述基片。
需明确的是，本实施例通过所述长网纸机进行抄造为例进行示例性说明，不做限定，在具体应用中，还可通过圆网纸机、夹网纸机以及多层造纸机等进行抄造。
其中，上网浓度为0.8％至1.2％之间的任一数值，定量为60g/m2至70g/m2之间的任一数值。
在抄造的具体过程中，可将所述第二部分浆料均匀分布在长网纸机的横幅上，有效的分散第二部分浆料中的纤维，防止絮聚。
步骤408、将所述涂布液涂布至所述基片。
其中，涂布率为30％至50％之间的任一数值。
步骤409、通过压辊将涂布有所述涂布液的所述基片进行压纹。
如图5所示，本实施例通过压辊机501对涂布有所述涂布液的所述基片进行压纹。
所述压辊机501包括有多个压辊502，多个所述压辊502用于对涂布有所述涂布液的所述基片503进行压纹，以使所述压辊502能够将所述涂布液和所述基片压贴在一起。
具体的，压辊温度为50℃至70℃之间的任一数值，压辊宽度为0.5mm至2mm之间的任一数值。
本实施例中，若压辊温度过高，则所述甘油的损失过大，若压辊温度过低，则不利于发烟棒的防潮效果，可见，采用本实施例所示的压辊温度为50℃至70℃之间的任一数值的设置方式，有效的保障了甘油的低损耗以及保障了发烟棒的防潮效果。而且能够有效的提升了涂布液的塑性定型能力，在减少压辊压力以及避免涂布液压溃损伤的前提下，提高压纹均匀性，提升了涂布在所述基片上的所述涂布液的硬度，保障了烟雾的顺畅通过。
步骤410、将压纹后的所述基片进行烘烤。
本实施例通过对压纹后的所述基片进行烘烤从而有效的起到控制水分的目的，其中，烘烤温度为60℃至80℃之间的任一数值烘干后的所述基片的水分含量为12％至15％之间的任一数值。
采用本实施例所示的对压纹后的所述基片进行烘烤的过程，能够保障基片的含水量控制在一个合适的范围，避免了甘油的损耗过大的情况。
步骤411、将烘烤后的所述基片进行切割以形成发烟卷材。
本实施例所示切割宽度为12.5cm至15cm之间的任一数值，所述发烟卷材长度为85mm至120mm之间的任一数值。
具体的，本实施例所示的所述发烟卷材的抗张强度为0.5千牛/米至1千牛/米之间的任一数值。
步骤412、将所述发烟卷材进行卷制以形成所述发烟棒。
如图6所示，本实施例所示可将所述发烟卷材601进行顺式卷制以形成所述发烟棒602。
可选的，本实施例所示的发烟卷材在进行卷制的过程中所形成的皱褶、缝隙可顺应烟雾在发烟棒内的流通方向，从而有效的保障了烟雾流通的顺畅，进而可实现增大发烟棒的烟雾量的输出效果。
本实施例所示的所述发烟棒具有一定的赋香载体功能，在所述发烟棒加热 的情况下，其烟草香气还可结合发烟棒所具有的烟草香气，进而使得最后发烟棒输出的烟雾可释放更加香醇的烟草香气，用户体验更佳。
可选的，本实施例可在所述发烟卷材上进行打孔，从而使得具有多个通孔的所述发烟卷材进行卷制以形成所述发烟棒。
具有所述通孔的所述发烟卷材能够提升烟雾的流通效率，保障了用户所吸食到的烟雾量，而且提升了烟雾与空气的接触以及混合，有效的提升了对烟雾进行降温的效果，避免了用户吸食到过烫的烟雾，可见，有效的保障了用户更加省力地吸咄出更低温、更大量的烟雾。
以下对本实施例所示的发烟棒的制造方法的有益效果在于：
本实施例可将所述纤维浆料和烟草原料进行打浆以形成混合浆料，并将所述混合浆料进行处理以生成发烟棒，可见，采用本实施例所示的方法，因将发烟卷材进行顺式卷制以形成所述发烟棒，从而使得顺式卷制的发烟棒的烟雾流向能够顺着发烟棒卷制的方向进行流动，从而有效的实现了对烟雾流向的控制，而且本实施例所示可在自动化的设备上进行本实施例所示的制造方法，从而实现了对所述发烟棒制造的自动化和标准化，有效的提升了制造所述发烟棒过程的效率，而且在低温200℃至300℃之间对所述发烟棒进行加热，可产生较好的烟草香气，在低温200℃至300℃之间用户进行抽吸时能够获取到较好的烟雾量。
本实施例所示的制造方法可在所述发烟棒中添加纤维浆料，所述纤维浆料能够有效的提升发烟棒的强度、韧性、延展性、抗张性或者耐张性等，从而使得发烟棒能够有效的保障发烟棒结构的稳固，不易变形。
以上所述，以上实施例仅用以说明本发明的技术方案，而非对其限制；尽管参照前述实施例对本发明进行了详细的说明，本领域的普通技术人员应当理解：其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换；而这些修改或者替换，并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。

Claims (9)

  1. 一种发烟棒的制造方法，所述发烟棒用于加热后生成烟雾，其特征在于，所述方法包括：
    将纤维浆料和烟草原料进行打浆以形成混合浆料，所述混合浆料包括第一部分浆料和第二部分浆料，其中，所述纤维材料包括亚麻、竹纤维、棉纤维以及针叶木纤维中的至少一种；
    对所述第一部分浆料进行浓缩以形成涂布液；
    将所述第二部分浆料抄造成基片；
    将所述涂布液涂布至所述基片；
    将涂布有所述涂布液的所述基片进行切割以形成所述发烟棒。
  2. 根据权利要求1所述的方法，其特征在于，所述将纤维浆料和烟草原料进行打浆以形成混合浆料之前，所述方法还包括：
    将纤维材料进行打浆，打浆浓度为2.0％到3.5％之间的任一数值，叩解度为50°SR至70°SR之间的任一数值，湿重为3g至6g之间的任一数值；
    对打浆后的所述纤维材料进行挤干以形成所述纤维浆料，所述纤维浆料的干度为30％至40％之间的任一数值。
  3. 根据权利要求1所述的方法，其特征在于，所述亚麻、竹纤维以及棉纤维中的至少一种的重量百分比为10％至60％之间的任一数值。
  4. 根据权利要求1所述的方法，其特征在于，所述将纤维浆料和烟草原料进行打浆以形成混合浆料包括：
    将所述纤维浆料和所述烟草原料进行混合以形成打浆浆料，所述烟草原料的重量百分比为50％至70％之间的任一数值，所述打浆浆料的固液比为1：4至1：8之间的任一数值；
    对所述打浆浆料进行低浓打浆以形成所述混合浆料，打浆浓度为3.0％至3.5％之间的任一数值，叩解度为60°SR至70°SR之间的任一数值，湿重为3g至5g之间的任一数值。
  5. 根据权利要求1所述的方法，其特征在于，所述对所述第一部分浆料进行浓缩以形成涂布液包括：
    对所述第一部分浆料进行浓缩以形成浓缩液，所述浓缩液中固形物质量浓 度为30％至40％之间的任一数值；
    将所述浓缩液与发雾剂混合成所述涂布液，所述涂布液的温度为40℃至60℃之间的任一数值，所述涂布液中所述浓缩液的重量百分比为30％至50％之间的任一数值。
  6. 根据权利要求5所述的方法，其特征在于，所述发雾剂为多元醇或其混合物。
  7. 根据权利要求1所述的方法，其特征在于，所述将所述第二部分浆料抄造成基片包括：
    通过长网纸机将所述第二部分浆料抄造成所述基片，上网浓度为0.8％至1.2％之间的任一数值，定量为60g/m2至70g/m2之间的任一数值。
  8. 根据权利要求1所述的方法，其特征在于，所述将所述涂布液涂布至所述基片包括：
    将所述涂布液涂布至所述基片，且涂布率为30％至50％之间的任一数值。
  9. 根据权利要求1所述的方法，其特征在于，所述将涂布有所述涂布液的所述基片进行切割以形成所述发烟棒包括：
    通过压辊将涂布有所述涂布液的所述基片进行压纹，压辊温度为50℃至70℃之间的任一数值，压辊宽度为0.5mm至2mm之间的任一数值；
    将压纹后的所述基片进行烘烤，烘烤温度为60℃至80℃之间的任一数值烘干后的所述基片的水分含量为12％至15％之间的任一数值；
    将烘烤后的所述基片进行切割以形成发烟卷材，切割宽度为12.5cm至15cm之间的任一数值，所述发烟卷材长度为85mm至120mm之间的任一数值；
    将所述发烟卷材进行卷制以形成所述发烟棒。
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CN102860579A (zh) * 2011-07-04 2013-01-09 湖北中烟工业有限责任公司 一种提高造纸法烟草薄片品质的方法
CN104382218A (zh) * 2014-09-22 2015-03-04 华南理工大学 一种造纸法烟草薄片的制备方法及其烟草薄片

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EP0419981A2 (en) * 1989-09-29 1991-04-03 R.J. Reynolds Tobacco Company Cigarette and smokable filler material therefor
CN101011183A (zh) * 2007-02-16 2007-08-08 湖南中烟工业公司 一种双网法生产造纸法烟草薄片的方法
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