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WO2019024091A1 - Laser repairing method and device - Google Patents

Laser repairing method and device Download PDF

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Publication number
WO2019024091A1
WO2019024091A1 PCT/CN2017/096035 CN2017096035W WO2019024091A1 WO 2019024091 A1 WO2019024091 A1 WO 2019024091A1 CN 2017096035 W CN2017096035 W CN 2017096035W WO 2019024091 A1 WO2019024091 A1 WO 2019024091A1
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WO
WIPO (PCT)
Prior art keywords
peripheral
substrate
sub
residual impurities
impurity
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2017/096035
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French (fr)
Chinese (zh)
Inventor
张耀宇
王小文
王彤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Royole Technologies Co Ltd
Original Assignee
Shenzhen Royole Technologies Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Shenzhen Royole Technologies Co Ltd filed Critical Shenzhen Royole Technologies Co Ltd
Priority to CN201780053942.8A priority Critical patent/CN109661614A/en
Priority to PCT/CN2017/096035 priority patent/WO2019024091A1/en
Publication of WO2019024091A1 publication Critical patent/WO2019024091A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F1/00Originals for photomechanical production of textured or patterned surfaces, e.g., masks, photo-masks, reticles; Mask blanks or pellicles therefor; Containers specially adapted therefor; Preparation thereof
    • G03F1/68Preparation processes not covered by groups G03F1/20 - G03F1/50
    • G03F1/82Auxiliary processes, e.g. cleaning or inspecting

Definitions

  • the invention relates to the technical field of display screen production, in particular to a laser repairing method and a laser repairing device.
  • a metal mask is needed to cause the organic light-emitting material to be evaporated to a predetermined position, and after the metal mask is used for a plurality of times, a large impurity may be formed on the surface of the metal mask.
  • the residue of the organic luminescent material can usually be removed by laser bombardment of impurities.
  • the crushed impurities may still fall at other positions of the metal mask, causing secondary pollution.
  • Embodiments of the present invention provide a laser repair method and a laser repair apparatus.
  • the laser repairing method of the embodiment of the present invention is for removing impurities on a substrate, and the laser repairing method comprises the steps of:
  • the step of detecting whether the peripheral position of the substrate has residual impurities centering on the initial position comprises the following substeps:
  • the first image is processed to determine if there is residual impurities in the peripheral location.
  • the peripheral region includes a plurality of sub-peripheral regions, each of the sub-peripheral regions having an area equal to the central region.
  • the first image is square
  • the central area is square
  • the number of sub-peripheral areas is eight
  • the central area forms eight rows and three columns with eight of the sub-peripheral regions. Matrix arrangement.
  • the laser repair method further comprises the steps of:
  • a location of another impurity on the substrate is obtained to update the initial position.
  • the peripheral location includes a plurality of sub-circumferential locations
  • the laser repairing method further includes the steps of:
  • the laser repair method further comprises the steps of:
  • a location of another impurity on the substrate is obtained to update the initial position.
  • the step of detecting, at the periphery of the sub-circumferential position of the substrate, whether there is residual impurities, centering on each of the sub-circumferential positions comprises the following sub-steps:
  • the second image is processed to determine whether the peripheral location has residual impurities.
  • the laser repairing apparatus of the embodiment of the present invention is for removing impurities on a substrate, and the laser repairing apparatus includes:
  • a processor for acquiring an initial position of an impurity on the substrate
  • An image forming apparatus for detecting whether a peripheral position of the substrate has residual impurities centering on the initial position, the peripheral position surrounding the initial position;
  • the laser is also used to bombard residual impurities at the peripheral location if there are residual impurities at the peripheral location.
  • the imaging device is further configured to acquire a first image of a first predetermined area of the substrate, the first image including a central region and a peripheral region surrounding the central region, the central region Corresponding to the initial position, the peripheral region corresponds to the peripheral position;
  • the first image is processed to determine if there is residual impurities in the peripheral location.
  • the peripheral region includes a plurality of sub-peripheral regions, each of the sub-peripheral regions having an area equal to the central region.
  • the first image is square
  • the central area is square
  • the number of sub-peripheral areas is eight
  • the central area forms eight rows and three columns with eight of the sub-peripheral regions. Matrix arrangement.
  • the processor is further configured to:
  • a location of another impurity on the substrate is obtained to update the initial position.
  • the peripheral location includes a plurality of sub-circumferential locations
  • the imaging device is further configured to If there is no residual impurity at the peripheral position, detecting whether there is residual impurities in a peripheral position of the substrate around the sub-circumferential position centering on each of the sub-circumferential positions;
  • the laser is also used to bombard residual impurities located at the peripheral location if there are residual impurities at the peripheral location.
  • the processor is further configured to:
  • a location of another impurity on the substrate is obtained to update the initial position.
  • the imaging device is further configured to acquire a second image of a second predetermined area of the substrate centered at each of the sub-circumferential positions;
  • the second image is processed to determine whether the peripheral location has residual impurities.
  • the laser repairing method and the laser repairing device remove residual impurities by detecting whether there are residual impurities at the peripheral position and bombarding residual impurities after bombarding the impurities, thereby preventing residual impurities from remaining on the substrate and avoiding residual impurities of the substrate. Pollution.
  • FIG. 1 is a schematic flow chart of a laser repairing method according to an embodiment of the present invention
  • FIG. 2 is a schematic structural view of a laser repairing apparatus according to an embodiment of the present invention.
  • FIG. 3 is a schematic view showing the distribution of impurities and residual impurities in an embodiment of the present invention.
  • FIG. 4 is a schematic flow chart of a laser repairing method according to an embodiment of the present invention.
  • FIG. 5 is a schematic flow chart of a laser repairing method according to an embodiment of the present invention.
  • FIG. 6 is a schematic view showing the distribution of impurities and residual impurities in an embodiment of the present invention.
  • FIG. 7 is a schematic flow chart of a laser repairing method according to an embodiment of the present invention.
  • FIG. 8 is a schematic flow chart of a laser repairing method according to an embodiment of the present invention.
  • FIG. 9 is a schematic diagram of a first image and a second image according to an embodiment of the present invention.
  • FIG. 10 is a schematic view showing a detection range of an image forming apparatus according to an embodiment of the present invention.
  • FIG. 11 is a flow chart showing a laser repairing method according to an embodiment of the present invention.
  • the laser repairing apparatus 10 The laser repairing apparatus 10, the processor 12, the laser 14, the imaging device 16, the substrate 20, the impurities 30, the residual impurities 32, the first image 40, the central region 42, the peripheral region 44, the sub-periphery region 442, and the second image 60.
  • the first feature "on” or “under” the second feature may be a direct contact of the first and second features, or the first and second features may be indirectly through an intermediate medium, unless otherwise explicitly stated and defined. contact.
  • the first feature "above”, “above” and “above” the second feature may be that the first feature is directly above or above the second feature, or merely that the first feature level is higher than the second feature.
  • the first feature “below”, “below” and “below” the second feature may be that the first feature is directly below or obliquely below the second feature, or merely that the first feature level is less than the second feature.
  • a laser repairing method according to an embodiment of the present invention is used to remove impurities 30 on a substrate 20.
  • the laser repairing method includes the following steps:
  • the laser repairing apparatus 10 of the embodiment of the present invention is for removing impurities 30 on the substrate 20, and the laser repairing apparatus 10 includes a processor 12, a laser 14, and an imaging device 16.
  • the processor 12 can be used to implement step S1
  • the laser 14 can be used to implement steps S2 and S4
  • the imaging device 16 can be used to implement step S3.
  • the processor 12 can be used to acquire an initial position of an impurity 30 on the substrate 20; the laser 14 can be used to bombard the impurity 30 located at the initial position; and the imaging device 16 can be used to detect whether the peripheral position of the substrate 20 is centered on the initial position There are residual impurities 32; the laser 14 can also be used to bombard residual impurities 32 at the peripheral position if there are residual impurities 32 at the peripheral position.
  • the laser repairing method and the laser repairing apparatus 10 prevent residual impurities 32 from remaining on the substrate 20 by detecting whether there is residual impurities 32 at the peripheral position and bombarding the residual impurities 32 after bombarding the impurities 30, thereby preventing the residual impurities 32 from remaining on the substrate 20.
  • the substrate 20 is prevented from being secondarily contaminated by the residual impurities 32.
  • the organic luminescent material can be passed through The over-evaporation method is formed on a LTPS (Low Temperature Poly-silicon) back sheet.
  • LTPS Low Temperature Poly-silicon
  • a metal mask having a through hole is required.
  • the organic light emitting material can pass through a through hole in the metal mask and be plated on the LTPS back plate. It is understood that the distribution of the organic luminescent material evaporated on the LTPS backsheet also changes as the shape of the via changes.
  • the surface of the metal mask is liable to form impurities 30, such as an organic light-emitting material deposited on the surface of the metal mask, a metal mask material dissolved when the metal mask is soldered, and the like.
  • impurities 30 such as an organic light-emitting material deposited on the surface of the metal mask, a metal mask material dissolved when the metal mask is soldered, and the like.
  • the lateral dimension is usually several tens of micrometers, and the through hole is easily blocked by the impurity 30, so that the organic light emitting material cannot pass through the blocked through hole during the evaporation process, thereby reducing the production of the OLED display. Yield. Therefore, it is necessary to periodically clean and repair the metal mask to prevent the impurities 30 from staying on the metal mask.
  • the substrate 20 of the embodiment of the present invention may be a metal mask as described above.
  • the specific form of the substrate 20 is not limited to a metal mask, which is not limited herein.
  • the substrate 20 may be first tested on an external detecting device to determine the initial position of all the impurities 30 on the substrate 20, and the external detecting device may be an automatic optical detecting device.
  • the processor 12 can communicate with an external detection device via Bluetooth, wifi or by wire connection, and the processor 12 acquires the initial position of the impurity 30 detected by the external detection device.
  • the processor 12 may acquire the initial positions of all the impurities 30 at the same time, or may acquire the initial position of the impurity 30 first, and after the one impurity 30 is repaired, acquire the initial position of the other impurity 30.
  • the laser 14 After the processor 12 acquires the initial position of the impurity 30, the laser 14 emits laser light and focuses the laser light on the impurity 30 through the lens.
  • the temperature of the impurity 30 rapidly rises under the irradiation of the laser, and strong physical or chemical changes occur, and impurities 30 was crushed.
  • FIG. 3 it can be understood that the debris (residual impurities 32) after the impurities 30 are crushed will splash around, and since the pores of the through holes are small, the impurities 30 may be crushed for the first time, and the residual impurities 32 may be The hole will still be blocked. Therefore, it is necessary to detect whether or not residual impurities 32 are present within a certain range.
  • the imaging device 16 detects whether or not there is residual impurities 32 at the peripheral position of the substrate 20 centering on the initial position. Specifically, since the residual impurities 32 may splash in any direction centered on the initial position, the range in which the residual impurities 32 are detected may be concentrated at the peripheral position centered on the initial position to avoid missing residual impurities in a certain direction. 32.
  • the range of the peripheral position may be a predetermined range of the user. For example, the user may judge the distance that the residual impurity 32 may splash according to the material of the impurity 30. The larger the distance of the splash may be, the larger the range of the peripheral position may be; or the OLED display may be produced according to the production.
  • the range of the peripheral position can be larger.
  • the laser repairing apparatus 10 When it is detected that there is residual impurities 32 at the peripheral position, laser light is emitted by the laser 14 to bombard the residual impurities 32. After the residual impurities 32 are bombarded, they may be dispersed again to other positions in the form of debris, and the size of the chips at this time is already small, which does not cause too much influence on the normal use of the substrate 20, and the image forming apparatus 16 can no longer be used. The debris generated after the residual impurities 32 are bombarded is traced. Further, the laser repairing apparatus 10 further includes an airflow generating device (not shown).
  • the airflow generating device generates a flow of air flowing through the surface of the substrate 20, and when the size or weight of the debris is small enough, the broken The chips can be carried away by the air stream and detached from the substrate 20 without the need to detect and bombard the debris again.
  • the laser repair method further includes the steps of:
  • S6 The position of another impurity 30 on the substrate 20 is acquired to update the initial position.
  • processor 12 can be used to implement steps S5 and S6. That is, the processor 12 can be used to determine that one impurity 30 is repaired if there is no residual impurity 32 at the peripheral position; and to acquire the position of the other impurity 30 on the substrate 20 to update the initial position.
  • the impurities 32 ensure that the substrate 20 is not contaminated by the residual impurities 32, simplifying the repair process.
  • step S3 includes the following sub-steps:
  • S31 acquiring a first image 40 of a first predetermined area of the substrate 20, the first image 40 includes a central area 42 and a peripheral area 44 surrounding the central area 42, the central area 42 corresponding to the initial position, and the peripheral area 44 corresponding to the peripheral position; with
  • S32 The first image 40 is processed to determine whether there is residual impurities 32 in the peripheral position.
  • imaging device 16 can be used to implement steps S31 and S32. That is, the imaging device 16 can be used to acquire the first image 40 of the first predetermined area of the substrate 20; and process the first image 40 to determine whether there are residual impurities 32 in the peripheral position.
  • the first predetermined area is greater than or equal to the area of the peripheral position, and the range of the peripheral position is included in the range of the first image 40 to ensure that the peripheral position is determined to have residual impurities 32 by processing the first image 40.
  • the imaging device 16 may specifically be a visible light camera, an infrared camera, an ultrasonic imaging device, or the like.
  • the imaging device 16 includes an image processing unit.
  • the imaging device 16 may specifically acquire feature points of the first image 40 by the image processing unit and match the residual impurities 32 to determine whether there are residual impurities 32 at the peripheral position, for example, because the residual impurities 32 are After the laser bombardment occurs, the outer surface of the residual impurity 32 may appear as a focal black, and it is judged whether or not the residual impurity 32 is by judging the position at which the black pixel is present.
  • the perimeter region 44 includes a plurality of sub-peripheral regions 442, each of which is equal in area to the central region 42.
  • the peripheral region 44 is divided into a plurality of sub-peripheral regions 442 (such as numbers 2-9 in FIG. 3) to facilitate the user to locate and record the position of the residual impurities 32 during use.
  • the residual impurities 32 in FIG. 3 can be positioned as
  • the sub-periphery region 442 of 4, 5 and 7 has an area of the central region 42 (such as number 1 in FIG. 3) equal to the area of the sub-peripheral region 442, facilitating the center of view of the imaging device 16 during subsequent detection. That is, the central region 42 is aligned with a sub-peripheral region 442.
  • the first image 40 may be square, the central area 42 may be square, and the number of sub-peripheral areas 442 may be eight.
  • the central area 42 and the eight sub-peripheral areas 442 form a matrix of three rows and three columns, that is, The arrangement of the nine squares as shown in Figure 3.
  • each sub-peripheral region 442 to the central region 42 is substantially equal, and a plurality of sub-peripheral regions 442 surround the central region 42, which may better characterize the initial location and the peripheral location.
  • the imaging field of view of the imaging device 16 may also be a central region 42 and a sub-periphery region 442 that are square and are divided into the above-described nine-square lattice arrangement.
  • the shape of the first image 40, the central area 42 and the peripheral area 44 is not limited to the above discussion, and may be adjusted according to actual conditions, which is not limited herein.
  • the first image 40 is circular
  • the central region 42 is circularly concentric with the first image 40
  • the peripheral region 44 is in the shape of a circle concentric with the central region 42
  • the plurality of sub-peripheral regions 442 are equally divided.
  • the sector shape of the area 44 is not limited to the above discussion, and may be adjusted according to actual conditions, which is not limited herein.
  • the peripheral position includes a plurality of sub-circumferential positions
  • the laser repairing method further comprises the steps of:
  • imaging device 16 and laser 14 can also be used to implement steps S7 and S8, respectively. That is, the image forming apparatus 16 can be used to detect whether or not there is residual impurities 32 in the peripheral position of the circumferential position of the substrate 20 around the position of each sub-circumference if there is no residual impurity 32 at the peripheral position.
  • the laser 14 can be used to bombard residual impurities 32 at peripheral locations if there are residual impurities 32 at the peripheral locations.
  • the imaging device 16 When the user judges that the bombarding impurity 30, the distance at which the residual impurity 32 splashes may be large, causing the imaging device 16 not to effectively detect all the residual impurities 32 at one time, the imaging device 16 is required to perform multiple detections to make the total range of the detection coverage. All areas of the substrate 20 where secondary contamination may be present. The total range of peripheral positions of all sub-circumferential positions is greater than the peripheral position, that is, the imaging device 16 performs multiple detections to expand the total range of detection. When the laser 14 detects the residual impurities 32, the residual impurities 32 are bombarded to avoid secondary contamination of the peripheral locations.
  • the imaging device 16 does not need to detect the area other than the peripheral position; and when the total range of the peripheral positions is insufficient to contain the possibility that there may be a second time In the case of a contaminated area, the imaging device 16 can also detect the substrate 20 centered around the peripheral position to further expand the detection range until the total detection range of the imaging device 16 is sufficient to encompass all areas where secondary contamination may be present.
  • step S7 includes the following sub-steps:
  • S72 The second image 60 is processed to determine whether there is residual impurities 32 in the peripheral position.
  • imaging device 1 can be used to implement steps S71 and S72. That is, the imaging device 16 can be used to acquire the second image 60 of the second predetermined area of the substrate 20 centered on each sub-circumferential position; and process the second image 60 to determine whether there is residual impurities 32 in the peripheral position.
  • the second predetermined area may be equal to the first predetermined area, so that the distance between the imaging device 16 and the substrate 20 need not be adjusted, and the parameters such as the focal length of the imaging device 16 need not be adjusted, and the imaging device 16 is directly translated to make the center of the field of view It can be aligned with the position of the sub-circumference.
  • the second predetermined area may also be unequal to the first predetermined area.
  • the substrate 20 when there is no residual impurity 32 at the peripheral position corresponding to the area of the detection number 2-9, the substrate 20 may be collected centering on the sub-circumference position corresponding to the area of the number 2-9. A second image 60 of the surrounding location.
  • the laser 14 bombards the residual impurities 32.
  • the residual impurities 32 at all peripheral positions are bombarded, it can be confirmed that the position of the substrate 20 corresponding to the region shown in FIG. 10 has no residual impurities 32.
  • the laser repair method further includes the steps of:
  • processor 12 can also be used to implement steps S9 and S10. That is, the processor 12 can also be used to determine that an impurity 30 is repaired if there is no residual impurity 32 at the peripheral position; and to acquire the position of the other impurity 30 on the substrate 20 to update the initial position.
  • the processor 12 judges that the substrate 20 has no residual impurities 32, and the laser repairing apparatus 10 can be re-established. Start repairing the next impurity 30. By analogy, all impurities 30 are repaired.
  • first and second are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated.
  • features defining “first” or “second” may include at least one of the features, either explicitly or implicitly.
  • a plurality means at least two, for example two, three, unless specifically defined otherwise.

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Abstract

L'invention concerne un procédé et un dispositif de réparation laser, destinés à être utilisés pour éliminer des impuretés (30) sur un substrat (20). Le procédé de réparation laser comprend les étapes consistant à : acquérir une position initiale d'une impureté (30) sur un substrat (20) (S1); bombarder l'impureté (30) à la position initiale (S2); détecter s'il y a une impureté résiduelle (32) au niveau d'une position périphérique du substrat (20) par centrage sur la position initiale (S3), la position périphérique entourant la position initiale; et s'il y a une impureté résiduelle (32) au niveau de la position périphérique, bombarder l'impureté résiduelle (32) à la position périphérique (S4).A method and a laser repair device for use in removing impurities (30) from a substrate (20). The laser repair method comprises the steps of: acquiring an initial position of an impurity (30) on a substrate (20) (S1); bombarding the impurity (30) at the initial position (S2); detecting whether there is a residual impurity (32) at a peripheral position of the substrate (20) by centering on the initial position (S3), the peripheral position surrounding the initial position; and if there is a residual impurity (32) at the peripheral position, bombarding the residual impurity (32) at the peripheral position (S4).

Description

激光修复方法和激光修复设备Laser repair method and laser repair equipment 技术领域Technical field

本发明涉及显示屏生产技术领域,特别涉及一种激光修复方法和激光修复设备。The invention relates to the technical field of display screen production, in particular to a laser repairing method and a laser repairing device.

背景技术Background technique

在柔性显示屏的制造过程中需要使用金属掩膜以使有机发光材料被蒸镀到预定的位置,而金属掩膜在多次使用后,在金属掩膜的表面可能会形成较大的杂质,例如有机发光材料的残留,通常可通过激光轰击杂质的方式清除杂质,然而在激光轰击后,被击碎后的杂质可能依然落在金属掩膜的其他位置,而造成二次污染。In the manufacturing process of the flexible display screen, a metal mask is needed to cause the organic light-emitting material to be evaporated to a predetermined position, and after the metal mask is used for a plurality of times, a large impurity may be formed on the surface of the metal mask. For example, the residue of the organic luminescent material can usually be removed by laser bombardment of impurities. However, after laser bombardment, the crushed impurities may still fall at other positions of the metal mask, causing secondary pollution.

发明内容Summary of the invention

本发明的实施方式提供了一种激光修复方法和激光修复设备。Embodiments of the present invention provide a laser repair method and a laser repair apparatus.

本发明实施方式的激光修复方法用于去除基板上的杂质,所述激光修复方法包括步骤:The laser repairing method of the embodiment of the present invention is for removing impurities on a substrate, and the laser repairing method comprises the steps of:

获取一个杂质在所述基板上的初始位置;Obtaining an initial position of an impurity on the substrate;

轰击位于所述初始位置的杂质;Bombing impurities located at the initial position;

以所述初始位置为中心检测所述基板的周缘位置是否有残留杂质,所述周缘位置环绕所述初始位置;和Detecting, at the peripheral position of the substrate, whether there is residual impurities around the initial position, the peripheral position surrounding the initial position; and

若所述周缘位置有残留杂质,则轰击位于所述周缘位置的残留杂质。If there is residual impurities at the peripheral position, the residual impurities located at the peripheral position are bombarded.

在某些实施方式中,所述以所述初始位置为中心检测所述基板的周缘位置是否有残留杂质的步骤包括以下子步骤:In some embodiments, the step of detecting whether the peripheral position of the substrate has residual impurities centering on the initial position comprises the following substeps:

采集所述基板的第一预定面积的第一图像,所述第一图像包括中心区域和环绕所述中心区域的周边区域,所述中心区域与所述初始位置对应,所述周边区域与所述周缘位置对应;和Collecting a first image of a first predetermined area of the substrate, the first image including a central area and a peripheral area surrounding the central area, the central area corresponding to the initial position, the peripheral area and the The peripheral position corresponds; and

处理所述第一图像以判断所述周缘位置内是否有残留杂质。The first image is processed to determine if there is residual impurities in the peripheral location.

在某些实施方式中,所述周边区域包括多个子周边区域,每个所述子周边区域与所述中心区域的面积相等。In some embodiments, the peripheral region includes a plurality of sub-peripheral regions, each of the sub-peripheral regions having an area equal to the central region.

在某些实施方式中,所述第一图像呈方形,所述中心区域呈方形,所述子周边区域的数量为八个,所述中心区域与八个所述子周边区域形成三行三列的矩阵排列。In some embodiments, the first image is square, the central area is square, the number of sub-peripheral areas is eight, and the central area forms eight rows and three columns with eight of the sub-peripheral regions. Matrix arrangement.

在某些实施方式中,所述激光修复方法还包括步骤:In some embodiments, the laser repair method further comprises the steps of:

若所述周缘位置没有残留杂质,则判断所述一个杂质被修复完成;和 If there is no residual impurity at the peripheral position, it is judged that the one impurity is repaired; and

获取另一个杂质在所述基板上的位置以更新所述初始位置。A location of another impurity on the substrate is obtained to update the initial position.

在某些实施方式中,所述周缘位置包括多个子周缘位置,所述激光修复方法还包括步骤:In some embodiments, the peripheral location includes a plurality of sub-circumferential locations, and the laser repairing method further includes the steps of:

若所述周缘位置没有残留杂质,则以每个所述子周缘位置为中心检测所述基板的环绕所述子周缘位置的周边位置是否有残留杂质;和If there is no residual impurity at the peripheral position, detecting whether there is residual impurities in a peripheral position of the substrate around the sub-circumferential position centering on each of the sub-peripheral positions; and

若所述周边位置有残留杂质,则轰击位于所述周边位置的残留杂质。If there is residual impurities in the peripheral position, the residual impurities located at the peripheral position are bombarded.

在某些实施方式中,所述激光修复方法还包括步骤:In some embodiments, the laser repair method further comprises the steps of:

若所述周边位置没有残留杂质,则判断所述一个杂质被修复完成;和If the peripheral location has no residual impurities, it is determined that the one impurity is repaired; and

获取另一个杂质在所述基板上的位置以更新所述初始位置。A location of another impurity on the substrate is obtained to update the initial position.

在某些实施方式中,所述以每个所述子周缘位置为中心检测所述基板的环绕所述子周缘位置的周边位置是否有残留杂质的步骤包括以下子步骤:In some embodiments, the step of detecting, at the periphery of the sub-circumferential position of the substrate, whether there is residual impurities, centering on each of the sub-circumferential positions comprises the following sub-steps:

以每个所述子周缘位置为中心采集所述基板的第二预定面积的第二图像;和Acquiring a second image of a second predetermined area of the substrate centered at each of the sub-circumferential positions; and

处理所述第二图像以判断所述周边位置是否有残留杂质。The second image is processed to determine whether the peripheral location has residual impurities.

本发明实施方式的激光修复设备用于去除基板上的杂质,所述激光修复设备包括:The laser repairing apparatus of the embodiment of the present invention is for removing impurities on a substrate, and the laser repairing apparatus includes:

处理器,所述处理器用于获取一个杂质在所述基板上的初始位置;a processor for acquiring an initial position of an impurity on the substrate;

激光器,所述激光器用于轰击位于所述初始位置的杂质;和a laser for bombarding impurities located at the initial position; and

成像装置,所述成像装置用于以所述初始位置为中心检测所述基板的周缘位置是否有残留杂质,所述周缘位置环绕所述初始位置;An image forming apparatus for detecting whether a peripheral position of the substrate has residual impurities centering on the initial position, the peripheral position surrounding the initial position;

所述激光器还用于若所述周缘位置有残留杂质,则轰击位于所述周缘位置的残留杂质。The laser is also used to bombard residual impurities at the peripheral location if there are residual impurities at the peripheral location.

在某些实施方式中,所述成像装置还用于采集所述基板的第一预定面积的第一图像,所述第一图像包括中心区域和环绕所述中心区域的周边区域,所述中心区域与所述初始位置对应,所述周边区域与所述周缘位置对应;和In some embodiments, the imaging device is further configured to acquire a first image of a first predetermined area of the substrate, the first image including a central region and a peripheral region surrounding the central region, the central region Corresponding to the initial position, the peripheral region corresponds to the peripheral position; and

处理所述第一图像以判断所述周缘位置内是否有残留杂质。The first image is processed to determine if there is residual impurities in the peripheral location.

在某些实施方式中,所述周边区域包括多个子周边区域,每个所述子周边区域与所述中心区域的面积相等。In some embodiments, the peripheral region includes a plurality of sub-peripheral regions, each of the sub-peripheral regions having an area equal to the central region.

在某些实施方式中,所述第一图像呈方形,所述中心区域呈方形,所述子周边区域的数量为八个,所述中心区域与八个所述子周边区域形成三行三列的矩阵排列。In some embodiments, the first image is square, the central area is square, the number of sub-peripheral areas is eight, and the central area forms eight rows and three columns with eight of the sub-peripheral regions. Matrix arrangement.

在某些实施方式中,所述处理器还用于:In some embodiments, the processor is further configured to:

若所述周缘位置没有残留杂质,则判断所述一个杂质被修复完成;和If there is no residual impurity at the peripheral position, it is judged that the one impurity is repaired; and

获取另一个杂质在所述基板上的位置以更新所述初始位置。A location of another impurity on the substrate is obtained to update the initial position.

在某些实施方式中,所述周缘位置包括多个子周缘位置,所述成像装置还用于若 所述周缘位置没有残留杂质,则以每个所述子周缘位置为中心检测所述基板的环绕所述子周缘位置的周边位置是否有残留杂质;和In some embodiments, the peripheral location includes a plurality of sub-circumferential locations, and the imaging device is further configured to If there is no residual impurity at the peripheral position, detecting whether there is residual impurities in a peripheral position of the substrate around the sub-circumferential position centering on each of the sub-circumferential positions; and

所述激光器还用于若所述周边位置有残留杂质,则轰击位于所述周边位置的残留杂质。The laser is also used to bombard residual impurities located at the peripheral location if there are residual impurities at the peripheral location.

在某些实施方式中,所述处理器还用于:In some embodiments, the processor is further configured to:

若所述周边位置没有残留杂质,则判断所述一个杂质被修复完成;和If the peripheral location has no residual impurities, it is determined that the one impurity is repaired; and

获取另一个杂质在所述基板上的位置以更新所述初始位置。A location of another impurity on the substrate is obtained to update the initial position.

在某些实施方式中,所述成像装置还用于以每个所述子周缘位置为中心采集所述基板的第二预定面积的第二图像;和In some embodiments, the imaging device is further configured to acquire a second image of a second predetermined area of the substrate centered at each of the sub-circumferential positions;

处理所述第二图像以判断所述周边位置是否有残留杂质。The second image is processed to determine whether the peripheral location has residual impurities.

本发明实施方式的激光修复方法和激光修复设备,在轰击杂质后,通过检测周缘位置是否有残留杂质并轰击残留杂质以去除残留杂质,防止残留杂质残留在基板上,避免基板被残留杂质二次污染。The laser repairing method and the laser repairing device according to the embodiment of the present invention remove residual impurities by detecting whether there are residual impurities at the peripheral position and bombarding residual impurities after bombarding the impurities, thereby preventing residual impurities from remaining on the substrate and avoiding residual impurities of the substrate. Pollution.

本发明的实施方式的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实施方式的实践了解到。The additional aspects and advantages of the embodiments of the present invention will be set forth in part in the description which follows.

附图说明DRAWINGS

本发明的上述和/或附加的方面和优点从结合下面附图对实施方式的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from

图1是本发明实施方式的激光修复方法的流程示意图;1 is a schematic flow chart of a laser repairing method according to an embodiment of the present invention;

图2是本发明实施方式的激光修复设备的结构示意图;2 is a schematic structural view of a laser repairing apparatus according to an embodiment of the present invention;

图3是本发明实施方式的杂质和残留杂质的分布示意图;3 is a schematic view showing the distribution of impurities and residual impurities in an embodiment of the present invention;

图4是本发明实施方式的激光修复方法的流程示意图;4 is a schematic flow chart of a laser repairing method according to an embodiment of the present invention;

图5是本发明实施方式的激光修复方法的流程示意图;FIG. 5 is a schematic flow chart of a laser repairing method according to an embodiment of the present invention; FIG.

图6是本发明实施方式的杂质和残留杂质的分布示意图;6 is a schematic view showing the distribution of impurities and residual impurities in an embodiment of the present invention;

图7是本发明实施方式的激光修复方法的流程示意图;7 is a schematic flow chart of a laser repairing method according to an embodiment of the present invention;

图8是本发明实施方式的激光修复方法的流程示意图;8 is a schematic flow chart of a laser repairing method according to an embodiment of the present invention;

图9是本发明实施方式的第一图像和第二图像的示意图;9 is a schematic diagram of a first image and a second image according to an embodiment of the present invention;

图10是本发明实施方式的成像装置的检测范围示意图;FIG. 10 is a schematic view showing a detection range of an image forming apparatus according to an embodiment of the present invention; FIG.

图11是本发明实施方式的激光修复方法的流程示意图。 11 is a flow chart showing a laser repairing method according to an embodiment of the present invention.

主要元件符号附图说明:The main component symbol drawing description:

激光修复设备10、处理器12、激光器14、成像装置16、基板20、杂质30、残留杂质32、第一图像40、中心区域42、周边区域44、子周边区域442、第二图像60。The laser repairing apparatus 10, the processor 12, the laser 14, the imaging device 16, the substrate 20, the impurities 30, the residual impurities 32, the first image 40, the central region 42, the peripheral region 44, the sub-periphery region 442, and the second image 60.

具体实施方式Detailed ways

以下结合附图对本发明的实施方式作进一步说明。附图中相同或类似的标号自始至终表示相同或类似的元件或具有相同或类似功能的元件。Embodiments of the present invention will be further described below in conjunction with the accompanying drawings. The same or similar reference numerals in the drawings denote the same or similar elements or elements having the same or similar functions.

另外,下面结合附图描述的本发明的实施方式是示例性的,仅用于解释本发明的实施方式,而不能理解为对本发明的限制。In addition, the embodiments of the present invention described below in conjunction with the accompanying drawings are merely illustrative of the embodiments of the invention, and are not to be construed as limiting.

在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, the first feature "on" or "under" the second feature may be a direct contact of the first and second features, or the first and second features may be indirectly through an intermediate medium, unless otherwise explicitly stated and defined. contact. Moreover, the first feature "above", "above" and "above" the second feature may be that the first feature is directly above or above the second feature, or merely that the first feature level is higher than the second feature. The first feature "below", "below" and "below" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely that the first feature level is less than the second feature.

请参阅图1-图3,本发明实施方式的激光修复方法用于去除基板20上的杂质30,激光修复方法包括步骤:Referring to FIG. 1 to FIG. 3, a laser repairing method according to an embodiment of the present invention is used to remove impurities 30 on a substrate 20. The laser repairing method includes the following steps:

S1:获取一个杂质30在基板20上的初始位置;S1: acquiring an initial position of an impurity 30 on the substrate 20;

S2:轰击位于初始位置的杂质30;S2: bombarding the impurity 30 located at the initial position;

S3:以初始位置为中心检测基板20的周缘位置是否有残留杂质32,周缘位置环绕初始位置;和S3: detecting whether the peripheral edge of the substrate 20 has residual impurities 32 centered on the initial position, and the peripheral position surrounds the initial position;

S4:若周缘位置有残留杂质32,则轰击位于周缘位置的残留杂质32。S4: If residual impurities 32 are present at the peripheral edge, the residual impurities 32 located at the peripheral position are bombarded.

本发明实施方式的激光修复设备10用于去除基板20上的杂质30,激光修复设备10包括处理器12、激光器14和成像装置16。处理器12可用于实施步骤S1、激光器14可用于实施步骤S2和S4、成像装置16用于实施步骤S3。也就是说,处理器12可用于获取一个杂质30在基板20上的初始位置;激光器14可用于轰击位于初始位置的杂质30;成像装置16可用于以初始位置为中心检测基板20的周缘位置是否有残留杂质32;激光器14还可用于若周缘位置有残留杂质32,则轰击位于周缘位置的残留杂质32。The laser repairing apparatus 10 of the embodiment of the present invention is for removing impurities 30 on the substrate 20, and the laser repairing apparatus 10 includes a processor 12, a laser 14, and an imaging device 16. The processor 12 can be used to implement step S1, the laser 14 can be used to implement steps S2 and S4, and the imaging device 16 can be used to implement step S3. That is, the processor 12 can be used to acquire an initial position of an impurity 30 on the substrate 20; the laser 14 can be used to bombard the impurity 30 located at the initial position; and the imaging device 16 can be used to detect whether the peripheral position of the substrate 20 is centered on the initial position There are residual impurities 32; the laser 14 can also be used to bombard residual impurities 32 at the peripheral position if there are residual impurities 32 at the peripheral position.

本发明实施方式的激光修复方法和激光修复设备10,在轰击杂质30后,通过检测周缘位置是否有残留杂质32并轰击残留杂质32以去除残留杂质32,防止残留杂质32残留在基板20上,避免基板20被残留杂质32二次污染。The laser repairing method and the laser repairing apparatus 10 according to the embodiment of the present invention prevent residual impurities 32 from remaining on the substrate 20 by detecting whether there is residual impurities 32 at the peripheral position and bombarding the residual impurities 32 after bombarding the impurities 30, thereby preventing the residual impurities 32 from remaining on the substrate 20. The substrate 20 is prevented from being secondarily contaminated by the residual impurities 32.

在生产OLED(Organic Light-Emitting Diode)显示屏时,可以将有机发光材料通 过蒸镀的方式形成在LTPS(Low Temperature Poly-silicon)背板上。在蒸镀过程中需要使用具有通孔的金属掩膜,当有机发光材料在真空环境下蒸发或升华后,有机发光材料可穿过金属掩膜上的通孔并镀在LTPS背板上,可以理解,当通孔的形状改变时,蒸镀在LTPS背板上的有机发光材料的分布也会发生改变。然而,在金属掩膜的制造和使用过程中,金属掩膜的表面容易形成杂质30,例如沉积在金属掩膜表面的有机发光材料、焊接金属掩膜时溶化的金属掩膜材料等。且由于通孔的尺寸较小,通常横向尺寸为几十微米,通孔容易被杂质30堵塞,导致在蒸镀过程中,有机发光材料不能通过被堵塞的通孔,而降低了生产OLED显示屏的良率。因此,需要定时对金属掩膜进行清洗和修复,以避免杂质30停留在金属掩膜上。When producing an OLED (Organic Light-Emitting Diode) display, the organic luminescent material can be passed through The over-evaporation method is formed on a LTPS (Low Temperature Poly-silicon) back sheet. In the evaporation process, a metal mask having a through hole is required. After the organic light emitting material is evaporated or sublimated in a vacuum environment, the organic light emitting material can pass through a through hole in the metal mask and be plated on the LTPS back plate. It is understood that the distribution of the organic luminescent material evaporated on the LTPS backsheet also changes as the shape of the via changes. However, during the manufacture and use of the metal mask, the surface of the metal mask is liable to form impurities 30, such as an organic light-emitting material deposited on the surface of the metal mask, a metal mask material dissolved when the metal mask is soldered, and the like. Moreover, since the size of the through hole is small, the lateral dimension is usually several tens of micrometers, and the through hole is easily blocked by the impurity 30, so that the organic light emitting material cannot pass through the blocked through hole during the evaporation process, thereby reducing the production of the OLED display. Yield. Therefore, it is necessary to periodically clean and repair the metal mask to prevent the impurities 30 from staying on the metal mask.

本发明实施方式的基板20可以是上述的金属掩膜,当然,基板20的具体形式不限于金属掩膜,在此不作限定。The substrate 20 of the embodiment of the present invention may be a metal mask as described above. Of course, the specific form of the substrate 20 is not limited to a metal mask, which is not limited herein.

具体地,在基板20被置于激光修复设备10内进行修复前,基板20可以先在外部检测设备上进行检测,以确定基板20上所有杂质30的初始位置,外部检测设备可以是自动光学检测仪(Automatic Optic Inspection-AOI),处理器12可以通过蓝牙、wifi或者通过导线连接的方式与外部检测设备通信,处理器12获取由外部检测设备检测的杂质30的初始位置。具体地,处理器12可以同时获取所有杂质30的初始位置,也可以先获取一个杂质30的初始位置,该一个杂质30被修复后,再获取另一个杂质30的初始位置。Specifically, before the substrate 20 is placed in the laser repairing apparatus 10 for repair, the substrate 20 may be first tested on an external detecting device to determine the initial position of all the impurities 30 on the substrate 20, and the external detecting device may be an automatic optical detecting device. The processor 12 can communicate with an external detection device via Bluetooth, wifi or by wire connection, and the processor 12 acquires the initial position of the impurity 30 detected by the external detection device. Specifically, the processor 12 may acquire the initial positions of all the impurities 30 at the same time, or may acquire the initial position of the impurity 30 first, and after the one impurity 30 is repaired, acquire the initial position of the other impurity 30.

处理器12获取杂质30的初始位置后,激光器14发射激光并将激光经过透镜聚焦在杂质30上,杂质30在激光的照射下自身的温度迅速升高,并发生强烈的物理或化学变化,杂质30被击碎。请结合图3,可以理解,杂质30被击碎后的碎屑(残留杂质32)会向四周飞溅,且由于通孔的孔径较小,杂质30被第一次击碎后,残留杂质32可能依然会堵塞通孔。因此,有必要在一定范围内检测是否有残留杂质32存在。After the processor 12 acquires the initial position of the impurity 30, the laser 14 emits laser light and focuses the laser light on the impurity 30 through the lens. The temperature of the impurity 30 rapidly rises under the irradiation of the laser, and strong physical or chemical changes occur, and impurities 30 was crushed. Referring to FIG. 3, it can be understood that the debris (residual impurities 32) after the impurities 30 are crushed will splash around, and since the pores of the through holes are small, the impurities 30 may be crushed for the first time, and the residual impurities 32 may be The hole will still be blocked. Therefore, it is necessary to detect whether or not residual impurities 32 are present within a certain range.

成像装置16以初始位置为中心检测基板20的周缘位置是否有残留杂质32。具体地,由于残留杂质32可能向以初始位置为中心的任意方向上飞溅,故可以将检测残留杂质32的范围集中在以初始位置为中心的周缘位置,以避免遗漏某个方向上的残留杂质32。周缘位置的范围可以是用户预定的范围,例如用户可以依据杂质30的材料判断残留杂质32可能飞溅的距离,可能飞溅的距离越大,周缘位置的范围可以越大;或者可以依据生产OLED显示屏的精度需求判断,精度需要越高,周缘位置的范围可以越大;或者依据成像装置16能够一次性有效地检测到的最大范围来确定,成像装置16能够一次性有效地检测到的范围越大,周缘位置的范围可以越大。The imaging device 16 detects whether or not there is residual impurities 32 at the peripheral position of the substrate 20 centering on the initial position. Specifically, since the residual impurities 32 may splash in any direction centered on the initial position, the range in which the residual impurities 32 are detected may be concentrated at the peripheral position centered on the initial position to avoid missing residual impurities in a certain direction. 32. The range of the peripheral position may be a predetermined range of the user. For example, the user may judge the distance that the residual impurity 32 may splash according to the material of the impurity 30. The larger the distance of the splash may be, the larger the range of the peripheral position may be; or the OLED display may be produced according to the production. The accuracy requirement judgment, the higher the precision requirement, the larger the range of the peripheral position; or the larger the range that the imaging device 16 can effectively detect at one time, the larger the range that can be effectively detected by the imaging device 16 at one time. The range of the peripheral position can be larger.

当检测到周缘位置有残留杂质32时,通过激光器14发射激光轰击残留杂质32。 残留杂质32被轰击后可能再次以碎屑的方式分散到其他位置,而此时的碎屑的尺寸已经较小,不会对基板20的正常使用造成太大的影响,成像装置16可以不再追踪残留杂质32被轰击后产生的碎屑。进一步地,激光修复设备10还包括气流发生装置(图未示),在基板20被修复的过程中,气流发生装置生成流过基板20表面的气流,当碎屑的尺寸或重量足够小时,碎屑可以被气流带走而与基板20脱离,而不需要再次检测并轰击碎屑。When it is detected that there is residual impurities 32 at the peripheral position, laser light is emitted by the laser 14 to bombard the residual impurities 32. After the residual impurities 32 are bombarded, they may be dispersed again to other positions in the form of debris, and the size of the chips at this time is already small, which does not cause too much influence on the normal use of the substrate 20, and the image forming apparatus 16 can no longer be used. The debris generated after the residual impurities 32 are bombarded is traced. Further, the laser repairing apparatus 10 further includes an airflow generating device (not shown). During the repair of the substrate 20, the airflow generating device generates a flow of air flowing through the surface of the substrate 20, and when the size or weight of the debris is small enough, the broken The chips can be carried away by the air stream and detached from the substrate 20 without the need to detect and bombard the debris again.

请参阅图2和图4,在某些实施方式中,激光修复方法还包括步骤:Referring to FIG. 2 and FIG. 4, in some embodiments, the laser repair method further includes the steps of:

S5:若周缘位置没有残留杂质32,则判断一个杂质30被修复完成;和S5: if there is no residual impurity 32 at the peripheral position, it is judged that an impurity 30 is repaired; and

S6:获取另一个杂质30在基板20上的位置以更新初始位置。S6: The position of another impurity 30 on the substrate 20 is acquired to update the initial position.

在某些实施方式中,处理器12可用于实施步骤S5和S6。也就是说,处理器12可用于若周缘位置没有残留杂质32,则判断一个杂质30被修复完成;和获取另一个杂质30在基板20上的位置以更新初始位置。In some embodiments, processor 12 can be used to implement steps S5 and S6. That is, the processor 12 can be used to determine that one impurity 30 is repaired if there is no residual impurity 32 at the peripheral position; and to acquire the position of the other impurity 30 on the substrate 20 to update the initial position.

具体地,当用户判断轰击杂质30后,残留杂质32可能飞溅的距离不会超出周缘位置的预定范围时,也就是当用户判断残留杂质32全部位于周缘位置内时,只需要修复周缘位置的残留杂质32即可保证基板20不会被残留杂质32污染,简化修复工序。Specifically, when the user judges that the residual impurity 32 may splash beyond the predetermined range of the peripheral position after the bombardment of the impurity 30, that is, when the user judges that the residual impurities 32 are all located in the peripheral position, only the residual of the peripheral position needs to be repaired. The impurities 32 ensure that the substrate 20 is not contaminated by the residual impurities 32, simplifying the repair process.

请参阅图2、图3和图5,在某些实施方式中,步骤S3包括以下子步骤:Referring to FIG. 2, FIG. 3 and FIG. 5, in some embodiments, step S3 includes the following sub-steps:

S31:采集基板20的第一预定面积的第一图像40,第一图像40包括中心区域42和环绕中心区域42的周边区域44,中心区域42与初始位置对应,周边区域44与周缘位置对应;和S31: acquiring a first image 40 of a first predetermined area of the substrate 20, the first image 40 includes a central area 42 and a peripheral area 44 surrounding the central area 42, the central area 42 corresponding to the initial position, and the peripheral area 44 corresponding to the peripheral position; with

S32:处理第一图像40以判断周缘位置内是否有残留杂质32。S32: The first image 40 is processed to determine whether there is residual impurities 32 in the peripheral position.

在某些实施方式中,成像装置16可用于实施步骤S31和S32。也就是说,成像装置16可用于采集基板20的第一预定面积的第一图像40;和处理第一图像40以判断周缘位置内是否有残留杂质32。In some embodiments, imaging device 16 can be used to implement steps S31 and S32. That is, the imaging device 16 can be used to acquire the first image 40 of the first predetermined area of the substrate 20; and process the first image 40 to determine whether there are residual impurities 32 in the peripheral position.

第一预定面积大于或等于周缘位置的面积,且周缘位置的范围被包括在第一图像40的范围内,以保证通过处理第一图像40可以判断周缘位置是否有残留杂质32。成像装置16具体可以是可见光摄像头、红外摄像头、超声波成像装置等。成像装置16包括图像处理单元,成像装置16具体可以是通过图像处理单元采集第一图像40的特征点并与残留杂质32匹配,以判断周缘位置是否有残留杂质32,例如由于残留杂质32是被激光轰击后产生,残留杂质32的外表面可能呈现为焦黑色,通过判断呈现黑色像素的位置可以判断是否为残留杂质32。The first predetermined area is greater than or equal to the area of the peripheral position, and the range of the peripheral position is included in the range of the first image 40 to ensure that the peripheral position is determined to have residual impurities 32 by processing the first image 40. The imaging device 16 may specifically be a visible light camera, an infrared camera, an ultrasonic imaging device, or the like. The imaging device 16 includes an image processing unit. The imaging device 16 may specifically acquire feature points of the first image 40 by the image processing unit and match the residual impurities 32 to determine whether there are residual impurities 32 at the peripheral position, for example, because the residual impurities 32 are After the laser bombardment occurs, the outer surface of the residual impurity 32 may appear as a focal black, and it is judged whether or not the residual impurity 32 is by judging the position at which the black pixel is present.

具体地,请再参阅图3,在某些实施方式中,周边区域44包括多个子周边区域442,每个子周边区域442与中心区域42的面积相等。 In particular, referring again to FIG. 3, in some embodiments, the perimeter region 44 includes a plurality of sub-peripheral regions 442, each of which is equal in area to the central region 42.

将周边区域44划分为多个子周边区域442(如图3中的编号2—9),便于用户在使用时定位和记录残留杂质32的位置,例如图3中残留杂质32可定位为在编号为4、5和7的子周边区域442,中心区域42(如图3中的编号1)的面积与子周边区域442的面积相等,便于在后续的检测过程中,将成像装置16的视野中心,也就是中心区域42与一个子周边区域442对准。The peripheral region 44 is divided into a plurality of sub-peripheral regions 442 (such as numbers 2-9 in FIG. 3) to facilitate the user to locate and record the position of the residual impurities 32 during use. For example, the residual impurities 32 in FIG. 3 can be positioned as The sub-periphery region 442 of 4, 5 and 7 has an area of the central region 42 (such as number 1 in FIG. 3) equal to the area of the sub-peripheral region 442, facilitating the center of view of the imaging device 16 during subsequent detection. That is, the central region 42 is aligned with a sub-peripheral region 442.

其中,第一图像40可以呈方形,中心区域42也可以呈方形,子周边区域442的数量可以为八个,中心区域42与八个子周边区域442形成三行三列的矩阵排列,也就是呈如图3所示的九宫格的排列方式。The first image 40 may be square, the central area 42 may be square, and the number of sub-peripheral areas 442 may be eight. The central area 42 and the eight sub-peripheral areas 442 form a matrix of three rows and three columns, that is, The arrangement of the nine squares as shown in Figure 3.

每个子周边区域442到中心区域42的距离大致相等,且多个子周边区域442包围中心区域42,中心区域42与周边区域44可以较好地表征初始位置与周缘位置。成像装置16的成像视野也可以是呈方形且被分为上述的九宫格排列的中心区域42和子周边区域442。The distance from each sub-peripheral region 442 to the central region 42 is substantially equal, and a plurality of sub-peripheral regions 442 surround the central region 42, which may better characterize the initial location and the peripheral location. The imaging field of view of the imaging device 16 may also be a central region 42 and a sub-periphery region 442 that are square and are divided into the above-described nine-square lattice arrangement.

当然,第一图像40、中心区域42和周边区域44的形状不限于上述的讨论,可以依据实际情况进行调整,在此不作限定。例如如图6所示,第一图像40呈圆形,中心区域42呈与第一图像40同心的圆形,周边区域44呈与中心区域42同心的圆环形,多个子周边区域442平分周边区域44的扇形。Of course, the shape of the first image 40, the central area 42 and the peripheral area 44 is not limited to the above discussion, and may be adjusted according to actual conditions, which is not limited herein. For example, as shown in FIG. 6, the first image 40 is circular, the central region 42 is circularly concentric with the first image 40, the peripheral region 44 is in the shape of a circle concentric with the central region 42, and the plurality of sub-peripheral regions 442 are equally divided. The sector shape of the area 44.

请参阅图2和图7,在某些实施方式中,周缘位置包括多个子周缘位置,激光修复方法还包括步骤:Referring to FIG. 2 and FIG. 7, in some embodiments, the peripheral position includes a plurality of sub-circumferential positions, and the laser repairing method further comprises the steps of:

S7:若周缘位置没有残留杂质32,则以每个子周缘位置为中心检测基板20的环绕子周缘位置的周边位置是否有残留杂质32;和S7: if there is no residual impurity 32 at the peripheral position, detecting whether there is residual impurity 32 at the peripheral position of the circumferential position of the substrate 20 around the position of each sub-circumference; and

S8:若周边位置有残留杂质32,则轰击位于周边位置的残留杂质32。S8: If there are residual impurities 32 at the peripheral position, the residual impurities 32 located at the peripheral position are bombarded.

在某些实施方式中,成像装置16和激光器14还可用于分别实施步骤S7和S8。也就是说,成像装置16可用于若周缘位置没有残留杂质32,则以每个子周缘位置为中心检测基板20的环绕子周缘位置的周边位置是否有残留杂质32。激光器14可用于若周边位置有残留杂质32,则轰击位于周边位置的残留杂质32。In some embodiments, imaging device 16 and laser 14 can also be used to implement steps S7 and S8, respectively. That is, the image forming apparatus 16 can be used to detect whether or not there is residual impurities 32 in the peripheral position of the circumferential position of the substrate 20 around the position of each sub-circumference if there is no residual impurity 32 at the peripheral position. The laser 14 can be used to bombard residual impurities 32 at peripheral locations if there are residual impurities 32 at the peripheral locations.

当用户判断轰击杂质30后,残留杂质32飞溅的距离可能较大,导致成像装置16不能够一次性有效地检测所有残留杂质32时,需要成像装置16进行多次检测才能使得检测的总范围覆盖基板20上所有可能存在二次污染的区域。所有子周缘位置的周边位置的总范围大于周缘位置,也就是成像装置16分多次检测以将检测的总范围扩大。激光器14在检测到残留杂质32时,轰击残留杂质32以避免周边位置被二次污染。When the user judges that the bombarding impurity 30, the distance at which the residual impurity 32 splashes may be large, causing the imaging device 16 not to effectively detect all the residual impurities 32 at one time, the imaging device 16 is required to perform multiple detections to make the total range of the detection coverage. All areas of the substrate 20 where secondary contamination may be present. The total range of peripheral positions of all sub-circumferential positions is greater than the peripheral position, that is, the imaging device 16 performs multiple detections to expand the total range of detection. When the laser 14 detects the residual impurities 32, the residual impurities 32 are bombarded to avoid secondary contamination of the peripheral locations.

当周边位置的总范围足以包含可能存在二次污染的区域时,则成像装置16不需要再对周边位置以外的区域进行检测;而当周边位置的总范围不足以包含可能存在二次 污染的区域时,则成像装置16还可以周边位置为中心再对基板20进行检测,以进一步扩大检测范围,直到成像装置16总的检测范围足以包含所有可能存在二次污染的区域。When the total range of the peripheral positions is sufficient to include an area where secondary pollution may exist, the imaging device 16 does not need to detect the area other than the peripheral position; and when the total range of the peripheral positions is insufficient to contain the possibility that there may be a second time In the case of a contaminated area, the imaging device 16 can also detect the substrate 20 centered around the peripheral position to further expand the detection range until the total detection range of the imaging device 16 is sufficient to encompass all areas where secondary contamination may be present.

具体地,请参阅图2和图8,在某些实施方式中,步骤S7包括以下子步骤:Specifically, referring to FIG. 2 and FIG. 8, in some embodiments, step S7 includes the following sub-steps:

S71:以每个子周缘位置为中心采集基板20的第二预定面积的第二图像60;和S71: acquiring a second image 60 of a second predetermined area of the substrate 20 centering on each sub-circumferential position; and

S72:处理第二图像60以判断周边位置是否有残留杂质32。S72: The second image 60 is processed to determine whether there is residual impurities 32 in the peripheral position.

在某些实施方式中,成像装置1可用于实施步骤S71和S72。也就是说,成像装置16可用于以每个子周缘位置为中心采集基板20的第二预定面积的第二图像60;和处理第二图像60以判断周边位置是否有残留杂质32。In some embodiments, imaging device 1 can be used to implement steps S71 and S72. That is, the imaging device 16 can be used to acquire the second image 60 of the second predetermined area of the substrate 20 centered on each sub-circumferential position; and process the second image 60 to determine whether there is residual impurities 32 in the peripheral position.

其中,第二预定面积可以与第一预定面积相等,如此,不需要调整成像装置16与基板20之间的距离,也不需要调整成像装置16的焦距等参数,直接平移成像装置16使得视野中心与子周缘位置对准即可。当然,第二预定面积也可以与第一预定面积不相等。Wherein, the second predetermined area may be equal to the first predetermined area, so that the distance between the imaging device 16 and the substrate 20 need not be adjusted, and the parameters such as the focal length of the imaging device 16 need not be adjusted, and the imaging device 16 is directly translated to make the center of the field of view It can be aligned with the position of the sub-circumference. Of course, the second predetermined area may also be unequal to the first predetermined area.

在一个例子中,请参阅图9,当检测编号为2-9的区域对应的周缘位置均没有残留杂质32时,可以分别以编号2-9的区域对应的子周缘位置为中心,采集基板20的周边位置的第二图像60。当检测到周边位置有残留杂质32(如图9中的编号为E和F的区域)时,激光器14轰击残留杂质32。当轰击完所有周边位置的残留杂质32时,可以确认如图10所示的区域对应的基板20的位置没有残留杂质32。In one example, referring to FIG. 9, when there is no residual impurity 32 at the peripheral position corresponding to the area of the detection number 2-9, the substrate 20 may be collected centering on the sub-circumference position corresponding to the area of the number 2-9. A second image 60 of the surrounding location. When it is detected that there are residual impurities 32 in the peripheral position (such as the regions numbered E and F in FIG. 9), the laser 14 bombards the residual impurities 32. When the residual impurities 32 at all peripheral positions are bombarded, it can be confirmed that the position of the substrate 20 corresponding to the region shown in FIG. 10 has no residual impurities 32.

请参阅图2和图11,在某些实施方式中,激光修复方法还包括步骤:Referring to FIG. 2 and FIG. 11 , in some embodiments, the laser repair method further includes the steps of:

S9:若周边位置没有残留杂质32,则判断一个杂质30被修复完成;和S9: if there is no residual impurity 32 in the peripheral position, it is judged that an impurity 30 is repaired; and

S10:获取另一个杂质30在基板20上的位置以更新初始位置。S10: Acquire a position of another impurity 30 on the substrate 20 to update the initial position.

在某些实施方式中,处理器12还可用于实施步骤S9和S10。也就是说,处理器12还可用于若周边位置没有残留杂质32,则判断一个杂质30被修复完成;和获取另一个杂质30在基板20上的位置以更新初始位置。In some embodiments, processor 12 can also be used to implement steps S9 and S10. That is, the processor 12 can also be used to determine that an impurity 30 is repaired if there is no residual impurity 32 at the peripheral position; and to acquire the position of the other impurity 30 on the substrate 20 to update the initial position.

也就是说,当周边位置所覆盖的总范围已经包含所有可能存在二次污染的区域,且当周边位置没有残留杂质32时,处理器12判断基板20没有残留杂质32,激光修复设备10可以重新开始修复下一个杂质30。以此类推,直到将所有杂质30都修复完成。That is, when the total range covered by the peripheral position already contains all the areas where secondary pollution may exist, and when there is no residual impurity 32 at the peripheral position, the processor 12 judges that the substrate 20 has no residual impurities 32, and the laser repairing apparatus 10 can be re-established. Start repairing the next impurity 30. By analogy, all impurities 30 are repaired.

在本说明书的描述中,参考术语“某些实施方式”、“一个实施方式”、“一些实施方式”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾 的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of the present specification, the description with reference to the terms "some embodiments", "one embodiment", "some embodiments", "example", "specific example", or "some examples", etc. Particular features, structures, materials or features described in the examples or examples are included in at least one embodiment or example of the invention. In the present specification, the schematic representation of the above terms is not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. In addition, they are not contradictory The various embodiments or examples described in the specification, as well as the features of the various embodiments or examples, may be combined and combined.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个所述特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个,除非另有明确具体的限定。Moreover, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" or "second" may include at least one of the features, either explicitly or implicitly. In the description of the present invention, "a plurality" means at least two, for example two, three, unless specifically defined otherwise.

尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。 Although the embodiments of the present invention have been shown and described, it is understood that the above-described embodiments are illustrative and are not to be construed as limiting the scope of the invention. The scope of the invention is defined by the claims and their equivalents.

Claims (16)

一种激光修复方法,用于去除基板上的杂质,其特征在于,所述激光修复方法包括步骤:A laser repairing method for removing impurities on a substrate, characterized in that the laser repairing method comprises the steps of: 获取一个杂质在所述基板上的初始位置;Obtaining an initial position of an impurity on the substrate; 轰击位于所述初始位置的杂质;Bombing impurities located at the initial position; 以所述初始位置为中心检测所述基板的周缘位置是否有残留杂质,所述周缘位置环绕所述初始位置;和Detecting, at the peripheral position of the substrate, whether there is residual impurities around the initial position, the peripheral position surrounding the initial position; and 若所述周缘位置有残留杂质,则轰击位于所述周缘位置的残留杂质。If there is residual impurities at the peripheral position, the residual impurities located at the peripheral position are bombarded. 根据权利要求1所述的激光修复方法,其特征在于,所述以所述初始位置为中心检测所述基板的周缘位置是否有残留杂质的步骤包括以下子步骤:The laser repairing method according to claim 1, wherein the step of detecting whether there is residual impurities at a peripheral position of the substrate centering on the initial position comprises the following substeps: 采集所述基板的第一预定面积的第一图像,所述第一图像包括中心区域和环绕所述中心区域的周边区域,所述中心区域与所述初始位置对应,所述周边区域与所述周缘位置对应;和Collecting a first image of a first predetermined area of the substrate, the first image including a central area and a peripheral area surrounding the central area, the central area corresponding to the initial position, the peripheral area and the The peripheral position corresponds; and 处理所述第一图像以判断所述周缘位置内是否有残留杂质。The first image is processed to determine if there is residual impurities in the peripheral location. 根据权利要求2所述的激光修复方法,其特征在于,所述周边区域包括多个子周边区域,每个所述子周边区域与所述中心区域的面积相等。The laser repairing method according to claim 2, wherein the peripheral area comprises a plurality of sub-peripheral areas, each of the sub-peripheral areas being equal in area to the central area. 根据权利要求3所述的激光修复方法,其特征在于,所述第一图像呈方形,所述中心区域呈方形,所述子周边区域的数量为八个,所述中心区域与八个所述子周边区域形成三行三列的矩阵排列。The laser repairing method according to claim 3, wherein the first image is square, the central area is square, the number of the sub-peripheral areas is eight, and the central area is eight The sub-peripheral regions form a matrix arrangement of three rows and three columns. 根据权利要求1所述的激光修复方法,其特征在于,所述激光修复方法还包括步骤:The laser repairing method according to claim 1, wherein the laser repairing method further comprises the steps of: 若所述周缘位置没有残留杂质,则判断所述一个杂质被修复完成;和If there is no residual impurity at the peripheral position, it is judged that the one impurity is repaired; and 获取另一个杂质在所述基板上的位置以更新所述初始位置。A location of another impurity on the substrate is obtained to update the initial position. 根据权利要求1所述的激光修复方法,其特征在于,所述周缘位置包括多个子周缘位置,所述激光修复方法还包括步骤:The laser repairing method according to claim 1, wherein the peripheral position comprises a plurality of sub-peripheral positions, and the laser repairing method further comprises the steps of: 若所述周缘位置没有残留杂质,则以每个所述子周缘位置为中心检测所述基板的环绕所述子周缘位置的周边位置是否有残留杂质;和 If there is no residual impurity at the peripheral position, detecting whether there is residual impurities in a peripheral position of the substrate around the sub-circumferential position centering on each of the sub-peripheral positions; and 若所述周边位置有残留杂质,则轰击位于所述周边位置的残留杂质。If there is residual impurities in the peripheral position, the residual impurities located at the peripheral position are bombarded. 根据权利要求6所述的激光修复方法,其特征在于,所述激光修复方法还包括步骤:The laser repairing method according to claim 6, wherein the laser repairing method further comprises the steps of: 若所述周边位置没有残留杂质,则判断所述一个杂质被修复完成;和If the peripheral location has no residual impurities, it is determined that the one impurity is repaired; and 获取另一个杂质在所述基板上的位置以更新所述初始位置。A location of another impurity on the substrate is obtained to update the initial position. 根据权利要求6所述的激光修复方法,其特征在于,所述以每个所述子周缘位置为中心检测所述基板的环绕所述子周缘位置的周边位置是否有残留杂质的步骤包括以下子步骤:The laser repairing method according to claim 6, wherein the step of detecting whether there is residual impurities in a peripheral position of the substrate around the sub-circumferential position centering on each of the sub-circumferential positions includes the following step: 以每个所述子周缘位置为中心采集所述基板的第二预定面积的第二图像;和Acquiring a second image of a second predetermined area of the substrate centered at each of the sub-circumferential positions; and 处理所述第二图像以判断所述周边位置是否有残留杂质。The second image is processed to determine whether the peripheral location has residual impurities. 一种激光修复设备,用于去除基板上的杂质,其特征在于,所述激光修复设备包括:A laser repairing apparatus for removing impurities on a substrate, characterized in that the laser repairing apparatus comprises: 处理器,所述处理器用于获取一个杂质在所述基板上的初始位置;a processor for acquiring an initial position of an impurity on the substrate; 激光器,所述激光器用于轰击位于所述初始位置的杂质;和a laser for bombarding impurities located at the initial position; and 成像装置,所述成像装置用于以所述初始位置为中心检测所述基板的周缘位置是否有残留杂质,所述周缘位置环绕所述初始位置;An image forming apparatus for detecting whether a peripheral position of the substrate has residual impurities centering on the initial position, the peripheral position surrounding the initial position; 所述激光器还用于若所述周缘位置有残留杂质,则轰击位于所述周缘位置的残留杂质。The laser is also used to bombard residual impurities at the peripheral location if there are residual impurities at the peripheral location. 根据权利要求9所述的激光修复设备,其特征在于,所述成像装置还用于采集所述基板的第一预定面积的第一图像,所述第一图像包括中心区域和环绕所述中心区域的周边区域,所述中心区域与所述初始位置对应,所述周边区域与所述周缘位置对应;和The laser repairing apparatus according to claim 9, wherein said image forming apparatus is further configured to acquire a first image of a first predetermined area of said substrate, said first image comprising a central area and surrounding said central area a peripheral area corresponding to the initial position, the peripheral area corresponding to the peripheral position; and 处理所述第一图像以判断所述周缘位置内是否有残留杂质。The first image is processed to determine if there is residual impurities in the peripheral location. 根据权利要求10所述的激光修复设备,其特征在于,所述周边区域包括多个子周边区域,每个所述子周边区域与所述中心区域的面积相等。The laser repairing apparatus according to claim 10, wherein said peripheral area comprises a plurality of sub-peripheral areas, each of said sub-peripheral areas having an area equal to said central area. 根据权利要求11所述的激光修复设备,其特征在于,所述第一图像呈方形, 所述中心区域呈方形,所述子周边区域的数量为八个,所述中心区域与八个所述子周边区域形成三行三列的矩阵排列。The laser repairing apparatus according to claim 11, wherein said first image is square. The central area is square, and the number of the sub-peripheral areas is eight, and the central area and the eight sub-peripheral areas form a matrix arrangement of three rows and three columns. 根据权利要求9所述的激光修复设备,其特征在于,所述处理器还用于:The laser repairing apparatus according to claim 9, wherein the processor is further configured to: 若所述周缘位置没有残留杂质,则判断所述一个杂质被修复完成;和If there is no residual impurity at the peripheral position, it is judged that the one impurity is repaired; and 获取另一个杂质在所述基板上的位置以更新所述初始位置。A location of another impurity on the substrate is obtained to update the initial position. 根据权利要求9所述的激光修复设备,其特征在于,所述周缘位置包括多个子周缘位置,所述成像装置还用于若所述周缘位置没有残留杂质,则以每个所述子周缘位置为中心检测所述基板的环绕所述子周缘位置的周边位置是否有残留杂质;和The laser repairing apparatus according to claim 9, wherein said peripheral position comprises a plurality of sub-circumferential positions, and said image forming means is further configured to: if said peripheral position has no residual impurities, each of said sub-circumferential positions Detecting whether there is residual impurities in a peripheral position of the substrate around the sub-circumferential position for the center; and 所述激光器还用于若所述周边位置有残留杂质,则轰击位于所述周边位置的残留杂质。The laser is also used to bombard residual impurities located at the peripheral location if there are residual impurities at the peripheral location. 根据权利要求14所述的激光修复设备,其特征在于,所述处理器还用于:The laser repairing apparatus according to claim 14, wherein the processor is further configured to: 若所述周边位置没有残留杂质,则判断所述一个杂质被修复完成;和If the peripheral location has no residual impurities, it is determined that the one impurity is repaired; and 获取另一个杂质在所述基板上的位置以更新所述初始位置。A location of another impurity on the substrate is obtained to update the initial position. 根据权利要求14所述的激光修复设备,其特征在于,所述成像装置还用于以每个所述子周缘位置为中心采集所述基板的第二预定面积的第二图像;和The laser repairing apparatus according to claim 14, wherein said image forming apparatus is further configured to acquire a second image of a second predetermined area of said substrate centering on each of said sub-circumferential positions; 处理所述第二图像以判断所述周边位置是否有残留杂质。 The second image is processed to determine whether the peripheral location has residual impurities.
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