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WO2019016624A1 - Self-supporting buses and coaches resistant to overturning - Google Patents

Self-supporting buses and coaches resistant to overturning Download PDF

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Publication number
WO2019016624A1
WO2019016624A1 PCT/IB2018/053991 IB2018053991W WO2019016624A1 WO 2019016624 A1 WO2019016624 A1 WO 2019016624A1 IB 2018053991 W IB2018053991 W IB 2018053991W WO 2019016624 A1 WO2019016624 A1 WO 2019016624A1
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WO
WIPO (PCT)
Prior art keywords
support
self
coaches
resistant
buses
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/IB2018/053991
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Spanish (es)
French (fr)
Inventor
Armando GUTIERREZ ACEVEDO
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Individual
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Individual
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Publication of WO2019016624A1 publication Critical patent/WO2019016624A1/en
Anticipated expiration legal-status Critical
Priority to PE2020000121A priority Critical patent/PE20230480A1/en
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D21/00Understructures, i.e. chassis frame on which a vehicle body may be mounted
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D21/00Understructures, i.e. chassis frame on which a vehicle body may be mounted
    • B62D21/15Understructures, i.e. chassis frame on which a vehicle body may be mounted having impact absorbing means, e.g. a frame designed to permanently or temporarily change shape or dimension upon impact with another body
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D23/00Combined superstructure and frame, i.e. monocoque constructions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D25/00Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D31/00Superstructures for passenger vehicles

Definitions

  • the present invention reveals a self-supporting structure for buses and coaches capable of protecting the passenger survival space in the event of capsize, this invention belongs to the transport vehicle industry and contributes to the proposed developments in the international patent classification B62D31 / 00, which refers to superstructures for passenger vehicles
  • the test is based on the side roll of a bus, where it pivots on a certain point (without sliding) at a height and conditions determined by regulation 66R00, until it hits the ground (completely rigid), (see figure 19)
  • Patent application CN201385702 discloses a structure for an integral bus, which shows in detail its parts of superstructure, such as roof, front, rear, among others; It makes a special emphasis on the frame of the passenger door.
  • the document does not allow to understand the benefits of such a structure, nor does it reveal the existence of evidence to guarantee the safety of it.
  • the present invention provides solutions to several important points: Safety, smoothness in the suspension, efficient braking, comfortable space, independence and adaptability when building a bus or coach according to the needs of the transporter, such as number of passengers, height, type of motor to install, among many other needs.
  • This regulation indicates in its annex 9 that it is allowed that rollover tests for certification can be achieved by computer simulation, this annex determines that the simulation follows a mathematical model that governs the physical and real behavior of the structure during the rollover test , so that if it is necessary to make a test on a real vehicle this can verify the validity of them.
  • the present invention makes use of this type of tests, certified by the company IDIADA, is an engineering company with more than 25 years of history, a leader in design, testing, engineering and approval services for the automotive industry around the world .
  • the headquarters located in Barcelona, Spain, is composed of a technical center of 360 hectares with complete laboratories and test tracks.
  • the company has more than 2,200 professionals specialized in the development of vehicles, as well as an international network of branches in 26 countries. 1 They tested the different prototypes designed by AGA® during the development of the present invention. The tests are appended to the end of the document.
  • Trunk structure trunk base (401)
  • the list of parts listed above is organized according to the two purposes of interest of the invention, the first interest is the adaptability which would be supported in the design of the substructure (1000), which loads, supports or holds the motor, the steering axle, the traction axle, the suspension, brakes, trunk and cabin or rails; and the second interest is the protection and safety of the passengers, which would be manifested in the design of the superstructure (2000) this makes carapace resistant to deformation in rollovers.
  • the substructure (1000) consists of five key elements: the driver platform (200), the directional axle support and suspension independent front (300), the trunk structure of crossbars (400), the support of the traction shaft (8) and the motor support (6). Structures sequenced, joined and reinforced each other thanks to bridges (900), (901), (902), (903), (904) and (905). We will go into detail about these structures:
  • the platform of the driver is a structure that unlike other platforms, is a collapsible structure, a useful quality when resisting deformation in the event of frontal accidents, this is because the floor of the platform (202) has some points of pivot (207), which has within its components two special dampers, located horizontally on the fixed platform (201), which allow the driver to remain fixed, but at the moment of a collision, these actuate and retract, allowing absorb the impact
  • This structure is thought to be able to support the independent suspension system (500) for each front wheel, such as that of automobiles; for this purpose, the steering system of each wheel needs 4 bars for its stabilization; so the bars will be anchored to the appendices (305) (308) (309) and (31 1)
  • the anchor appendage (305) is detached from the lower back reinforcements (303) and the anchor appendage (309) of the lower front reinforcements (303); these four reinforcements are attached to the bridges 1 and 2 (900) (901), and allow the base of the axle support (302) to rest on the bridges.
  • This support base has at its center a third appendix (308) for the anchoring of the stabilizer bars which, together with the appendix (31 1), form four fastening points per wheel capable of supporting and giving free rotation mobility to the steering wheel .
  • the support base (302) receives on it the anchors to the air suspension system (301) and to the anchoring profile of the support of the suspension system (304) which is intended to support the anchoring appendix of the suspension system (500) tire, which can be a balloon or an air bag.
  • the suspension system (500) will thus count on 2 air balloons that will allow each wheel to withstand the conditions of the road, without generating jumps or catapult effects, common in the suspensions of leaf springs. In addition, it allows the incorporation of ABS brakes.
  • Truss or boot frame (400) The trunk structure (400) is designed for the luggage space and a cabin or cabin for the alternate driver, this structure at its rear end joins the bridge 2 (901) by its junction points (402), in its center is stiffened by a pair of enclosed support beams (403), bridge 3 (902) and trunk / cabin divider (404) and at its front end it is joined to the traction axle support (8), more precisely to the arms of the support (83) and to the bridge 4 (904).
  • the rear suspension system (501) is not independent for each wheel as the front; it supports the traction axis and its movement is limited to the vertical plane, it needs 4 connection points for the suspension bars, although the connection points are on the bridges 4 or 5 (903) and (904), the support traction axle (8) guarantees the separation between boards and its rigidity, so it has a pair of diagonal auxiliaries (82) and side auxiliaries (84) which join the struts (80) and (85), allowing thus supporting the weight of the passenger platform and withstanding the horizontal deformation between the bridges.
  • the supports (8) rest on the bridge 5 (904) thanks to the reinforcement (81) and the bridge 4 (903) on the arms of the rear axle (83).
  • connection points are located on bridges 4 or 5; there are a couple of suspension system supports pneumatic (912) and in the four vertices that form the junction of bridges and supports (8) there are anchoring grab bars (915) that serve as connection point to the suspension bars. It is important that the connection points between vertices form a structure in V.
  • the greatest advantage of this invention is the freedom to design and adapt a structure of its own to the dimensions of an engine of interest, to be able to use a MAN engine, a Cummins engine or a DAF engine, among others and mix them with various transmission boxes and axles of traction, since it also has its own software for the calculation of the related variables in the perfect gear of all the components, without depending on the companies that manufacture the components; and this is possible because we offer a secure structure on which the engine will rest.
  • the engine would sit on 4 heads, front heads (60) and rear heads (63), these heads will be designed according to the support points of the motor of interest of the conveyor.
  • the rear heads (63) will be mounted on profiles that will act as columns (66) and the front heads (60) will be on columns (61) which are also profiles.
  • the bridges connect the substructure (1000) with the superstructure (2000), in addition they are the key pieces the pneumatic suspension system and the steering system these are shaped in a general way by the union of a horizontal bridge lashing (91 1), on the vertical moorings of the bridge (907), with lateral superior projections that form the floor support (909).
  • the supporting bridges 1, 2, 3, 4 and 5 (900), (901), (902), (903) and (904) respectively have some mooring diagonal (908) (910) in the center and side of each bridge.
  • the bridge 6 does not have these diagonals because it must allow the passage of the transmission axis; instead of them he has a couple of friends standing (920).
  • the supporting bridges 4 and 5 (903) and (904) have central horizontal tie (913) where a pair of supports of the air suspension system (912), a pair of axle fastening anchors (915) and a pair of shock absorber supports (914). That as described above, it serves the location of the suspension system (501). While the support bridge 1 (900) only have the steering box anchor (906). Superstructure (2000)
  • the superstructure (2000) is a protective helmet for buses or coaches and concentrates the development capable of withstanding deformations to accidents or rollovers, that is why this structure is manufactured with high strength steel profiles with structural reinforcements in the upper joining nodes and inferiors, with the objective of complying with the UN 66 regulations, referring to the vital space for passengers, where the maximum invasion of the survival space can not be greater than 150 millimeters;
  • This structure is constituted by four external parts and an internal structure which are: roof (1), side trusses (3) backboard (2), front panel (5) and passenger floor (600).
  • the structure of the roof is composed of a series of arches that will depend on the length of the bus or bus required by the transporter; so that we can find in the roof structure of 1 to 12 intermediate arches (104) with 2 to 12 main arches (101), these main arches are joined to the sides (3) and have an arc reinforcement (150 ) in its two corners.
  • This reinforcement is a profile (151) arranged between edge and edge near the corners of the arc (101), attached to it by a sheet (152) with MIG welding with typical properties of traction of 750MPa throughout its contact surface.
  • This reinforcement allows that the deformation in the main arcs does not exceed 32 mm of invasion in the survival area (This is relevant, the standard allows up to 150 mm, the evidence can be found in the annexes of this document).
  • the roof has 3 to 12 longitudinal profiles (103) that cross the arches from the rear end of the bus to its front end.
  • the left and right sides (3) support the roof (1) by the main arches (101) with the intermediate columns (34), the anterior column (30) and the rear column (35); for the columns that are joined to the bridges there will be a reinforcement in the knot (36) and complement of the reinforcement of the knot in L (37), these are elements that allow that the lateral ones do not invade the space of survival of the passenger in case of claims.
  • the structure is reinforced with a truss (32) that runs between the longitudinal support profile (31) and the handrail, the latter serves as a base for the window panes; Finally, as a protector of the rims, there is the structure of the wheel ring (4).
  • the passenger floor (600) consists of a pair of reinforcement beams (602) mounted on the notches that are between the floor support (909) of each bridge; Between bridge and bridge profiles are established that form a series of Z that would support the silleter ⁇ a and form the alley or transit area of the passengers.
  • an overmotor structure (601) is installed at the rear of the floor (600).
  • the vehicle consists of:
  • the mechanics of the vehicle comes The mechanics of the vehicle are installed installed in a frame. directly in the structure
  • the chassis and the body are assemblies The mechanical and separate components. body form a single set called monocoque or self-supporting.
  • the production of the body depends The conformation of the vehicle not of the entrance of the chassis to the plant requires chassis and is produced in an assembly. only set
  • the dimensions and number of seats The flexible machining and the are subject to the length and capacity nonexistence of frame allow the chassis. offer products according to the
  • Disc brakes on the front axle Disc brakes on front axle and rear axle.
  • Figure No 1 Shows the entire self-supporting structure of a bus or coach.
  • FIG. 1 This figure shows only the components of the substructure (1000)
  • FIG. 3 Perspective view of the driver's platform (200)
  • Figure No 4 Views of the steering axle support (300)
  • Figure No 5 View of the steering axle support (300), with the suspension system (500) and the steering axles.
  • Figure No 6 View of the structure of crossbars or trunk.
  • Figure No 7 View of the traction axle support (8)
  • Figure No 8 View of the traction axle support (8), with the traction axle (506).
  • Figure No 10 Perspective and lateral view of the layout of the bridges.
  • Figure No 1 1 Details of the bridges.
  • Figure No 12 Detail of bridge 4 or 5 (903) (904).
  • Figure No. 13 Perspective view of the superstructure (2000).
  • Figure No 14 Detail of the components of the roof (1)
  • Figure No 15 Detail lateral truss (3)
  • Figure No 16 Detail of the passenger floor (600) - lateral (3) by knots.
  • Figure No 17 Top view of the passenger floor
  • Figure No 18 Demarcation of the space for survival
  • Figure No 18 Simulation of overturning

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Body Structure For Vehicles (AREA)
  • Vehicle Body Suspensions (AREA)

Abstract

La presente invención refiere a autobuses y autocares autoportantes resistentes al vuelco, estos son vehículos aptos para el transporte de personas que cumple con los estándares internacionales de seguridad y confort. Se trata de una estructura flexible, lo que permite ofertar un producto que se acomode a lasdiferentes demandas de capacidad sin que afecte sus condiciones técnicas. Además tiene la posibilidad de utilizar componentes intercambiables para que el producto final se adapte a las condiciones topográficas del país, siempre bajo las más estrictas condiciones de seguridad. (Llantas, suspensiones, motores, cajas de velocidad, etc). Utilización de componentes mecánicos acordes a lascondiciones del mercado y la topografía. está compuesto por una superestructura (2000) montada sobre una subestructura (1000), donde dicha subestructura tiene en su parte delantera una plataforma de conductor (200) una suspensión delantera independiente (300), y un soporte del motor.The present invention refers to self-supporting buses and coaches resistant to tipping, these are vehicles suitable for the transport of people that meets international safety and comfort standards. It is a flexible structure, which allows to offer a product that adapts to the different demands of capacity without affecting its technical conditions. It also has the possibility of using interchangeable components so that the final product adapts to the topographic conditions of the country, always under the strictest safety conditions. (Rims, suspensions, engines, speed boxes, etc). Use of mechanical components according to market conditions and topography. it is composed of a superstructure (2000) mounted on a substructure (1000), where said substructure has at its front a driver's platform (200) an independent front suspension (300), and an engine support.

Description

AUTOBUSES Y AUTOCARES AUTOPORTANTES RESISTENTES AL  SELF-SUPPORTING BUSES AND AUTOCARES RESISTANT TO THE

VUELCO  VUELCO

DESCRIPCIÓN DESCRIPTION

SECTOR TECNOLOGICO TECHNOLOGICAL SECTOR

La presente invención revela una estructura autoportante para autobuses y autocares capaz de proteger el espacio de supervivencia interno de los pasajeros en caso de volcamiento, esta invención pertenece a la industria de vehículos de transporte y contribuye a los desarrollos propuestos en la clasificación internacional de patentes B62D31/00, la cual refiere a superestructuras para vehículos de pasajeros The present invention reveals a self-supporting structure for buses and coaches capable of protecting the passenger survival space in the event of capsize, this invention belongs to the transport vehicle industry and contributes to the proposed developments in the international patent classification B62D31 / 00, which refers to superstructures for passenger vehicles

ANTECEDENTES DE LA INVENCIÓN BACKGROUND OF THE INVENTION

Hasta los años cincuenta y sesenta del siglo pasado, la estructura basada en un chasis y una carrocería estaba muy extendida por el mundo, carroceros altamente especializados fabricaban y acoplaban sus productos a chasis suministrados por los fabricantes de camiones. Al principio se trataba de un chasis de camión con un motor frontal; a partir de los años cincuenta, esta estructura fue sustituida sucesivamente en los vehículos más grandes por un chasis con motor en la zaga, como es habitual en los autobuses y autocares actuales. Until the fifties and sixties of the last century, the structure based on a chassis and a body was widespread throughout the world, highly specialized bodybuilders manufactured and coupled their products to chassis supplied by truck manufacturers. At first it was a truck chassis with a front engine; from the fifties, this structure was replaced successively in the larger vehicles by a chassis with a motor in the rear, as is usual in current buses and coaches.

A lo largo de los últimos decenios ha tenido lugar un cambio importante en las preferencias de los carroceros, los chasis basados en bastidores de travesaños. Donde el carrocero reemplaza el bastidor de fábrica para camiones, por un bastidor en celosía elegido para un vehículo de transporte, configurándose de ese modo un autobús o un autocar portante o semiportante, similar al autobús integral de un fabricante de autobuses completos. Over the past decades, there has been a major change in the preferences of the bodybuilders, the chassis based on racks of rails. Where the bodybuilder replaces the factory truck frame, by a lattice frame chosen for a transport vehicle, thereby configuring a bus or a carrier or semi-carrier coach, similar to the integral bus of a complete bus manufacturer.

Junto a las diferencias técnicas, el acoplamiento de una carrocería sobre un chasis, especialmente sobre un chasis de travesaños, es más sencillo desde el punto de vista técnico que el diseño de un autobús integral, también son importantes los costes: los autobuses basados en travesaños son mucho más económicos que los autobuses integrales. Además, los autobuses configurados sobre travesaños utilizan con frecuencia componentes especialmente robustos y más sencillos, pueden soportar mejor las solicitudes extremas que los autobuses integrales. Along with the technical differences, the coupling of a body on a chassis, especially on a frame chassis, is simpler from the technical point of view than the design of an integral bus, the costs are also important: the buses based on crossbars They are much cheaper than integral buses. In addition, buses configured on crossbeams often use especially robust and simpler components, they can better withstand extreme requests than full-size buses.

Pese a los procesos de unificación económica que se tienen por todo el mundo, las técnicas de fabricación de estos autobuses varían de país a país, esto se debe a que existen mercados tradicionales para autobuses integrales, así como para para los de chasis de travesaños. Por ejemplo, Europa central, Norteamérica y Japón son mercados típicos de autobuses integrales; América Central, Suramerica, África, Asia meridional y el sudeste asiático son mercados de autobuses configurados sobre chasis clásicos con bastidor de travesaños y motor frontal o en la zaga. Despite the processes of economic unification that are found all over the world, the manufacturing techniques of these buses vary from country to country, this is due to the fact that there are traditional markets for integral buses, as well as for cross-frame chassis. For example, Central Europe, North America and Japan are typical markets for integral buses; Central America, South America, Africa, South Asia and Southeast Asia are bus markets configured on classic chassis with crossbar frame and front or rear engine.

Esta diversidad de mercados se debe a que existen dos grandes desafíos técnicos a la hora de fabricar estos vehículos. El primero de ellos esta suplir realmente las necesidades de los carroceros, dado que para el ensamblador un autobús existe poca oferta capaz de suplir los requerimientos necesarios. Este es el caso de Colombia, un país con carreteras construidas recientemente, muchas de ellas aun sin pavimentar, con huecos prominentes, angostas y con muchas curvas en zonas montañosas. Estas condiciones especiales exigen autobuses más altos, con una amortización especial, que puedan incorporar sistema de frenos ABS y frenos de disco tanto delanteros como traseros; ninguno de estos requerimientos están siendo suplidos actualmente debido a que existe una oferta estándar de chasis y no hay espacio para exigencias atípicas. This diversity of markets is due to the fact that there are two major technical challenges when manufacturing these vehicles. The first of these is really supplying the needs of the coachbuilders, since for the assembler a bus there is little supply capable of meeting the necessary requirements. This is the case of Colombia, a country with recently built roads, many of them still unpaved, with prominent, narrow gaps and with Many curves in mountainous areas. These special conditions require higher buses, with a special depreciation, which can incorporate ABS braking system and front and rear disc brakes; none of these requirements are currently being met because there is a standard chassis offer and there is no room for atypical requirements.

Si bien los fabricantes están en la libertad de adaptar los chasis, lo despojan de elementos que no requieren durante el proceso de adaptación, se reubican otros elementos como depósitos de combustible, de aire, árbol de dirección, se reorganizan los sistemas neumático e hidráulico y las redes eléctricas (esto debido a que el chasis no es concebido para recibir la carrocería de un autobús, sino que solamente es producido por el ensamblador de forma estándar para un camión); se debe tener en cuenta que existe una demanda creciente de vehículos con exigencias particulares que no puede ser suplida por la lenta capacidad de respuesta de los ensambladores ocasionando que los fabricantes de carrocerías modifiquen los chasis antitécnicamente para cubrir esta necesidad, lo que genera un alto riesgo para la integridad del mismo y para los usuarios. While the manufacturers are free to adapt the chassis, they remove elements that do not require during the adaptation process, relocate other elements such as fuel tanks, air, steering shaft, reorganize the pneumatic and hydraulic systems and electric networks (this is because the chassis is not designed to receive the bodywork of a bus, but is only produced by the assembler as standard for a truck); it should be borne in mind that there is a growing demand for vehicles with particular requirements that can not be met by the slow response capacity of the assemblers, causing body manufacturers to modify the chassis anti-technically to meet this need, which creates a high risk for the integrity of it and for the users.

Y justamente el tema de seguridad es el segundo gran problema de este mercado, porque los fabricantes locales no han contado con las capacidades suficientes para poder medir en sus estructuras de travesaños los riesgos asociados a choques o volcamientos. Pruebas que son de rigor en los automóviles medianos y pequeños, pero laxas en autobuses. And just the security issue is the second major problem in this market, because local manufacturers have not had sufficient capacity to measure the risks associated with collisions or rollovers in their beam structures. Tests that are de rigueur in medium and small cars, but lax in buses.

Estas pruebas y parámetros están contemplados en el reglamento 66 de las Naciones Unidas y son acogidas por los fabricantes de autobuses integrales. En este reglamento se estipula la conservación del espacio de supervivencia, en el cual el pasajero o tripulante va a estar protegido en caso de siniestros, (ver figura 18) These tests and parameters are contemplated in the United Nations regulation 66 and are accepted by the manufacturers of integral buses. This regulation stipulates the conservation of survival space, in the which passenger or crew member will be protected in case of accidents, (see figure 18)

La prueba se basa en el vuelco de costado de un autobús, donde este pivota sobre un punto determinado (sin haber deslizamiento) a una altura y condiciones determinadas por el reglamento 66R00, hasta que choque contra el suelo (completamente rígido), (ver figura 19) The test is based on the side roll of a bus, where it pivots on a certain point (without sliding) at a height and conditions determined by regulation 66R00, until it hits the ground (completely rigid), (see figure 19)

Con esta prueba se determina que el máximo desplazamiento de la estructura no debe sobrepasar el límite del espacio de supervivencia establecido por el reglamento, (ver figura 20) With this test it is determined that the maximum displacement of the structure must not exceed the limit of the survival space established by the regulation, (see figure 20)

Teniendo en cuenta todo lo anterior, nuestra invención resuelve estos dos problemas, libertad de adaptabilidad y seguridad sin olvidar el confort, y para entender un poco el desafío de la invención, evidenciaremos iniciativas importantes por parte de empresas reconocidas en el sector que han perseguido los mismos propósitos. Taking into account all the above, our invention solves these two problems, freedom of adaptability and safety without forgetting comfort, and to understand a little the challenge of invention, we will show important initiatives by recognized companies in the sector that have pursued the same purposes.

La solicitud de patente CN201385702 revela una estructura para un bus integral, el cual muestra con detalles sus partes de superestructura, tales como techo, frente, trasero, entre otros; hace un énfasis especial en el marco de la puerta de pasajeros. Sin embargo el documento no permite comprender los beneficios de una estructura así, ni revela la existencia de pruebas para garantizar la seguridad de la misma Patent application CN201385702 discloses a structure for an integral bus, which shows in detail its parts of superstructure, such as roof, front, rear, among others; It makes a special emphasis on the frame of the passenger door. However, the document does not allow to understand the benefits of such a structure, nor does it reveal the existence of evidence to guarantee the safety of it.

Situación diferente se puede apreciar en el documento de patente DE10342842 de la empresa MAN NUTZFAHRZEUGE, empresa alemana altamente reconocida en este mercado por la fabricación de buses integrales, así como la venta de sus chasis. Este documento de patente si bien contempla y ejemplifica las pruebas de seguridad por norma requerida, revela unas columnas de pared capaces de deformarse ante un volcamiento; esta estructura protege una zona interna de pasajeros pero no revela detalles importantes en la zona del techo. Different situation can be seen in the patent document DE10342842 of the company MAN NUTZFAHRZEUGE, a German company highly recognized in this market for the manufacture of buses integral, as well as the sale of its chassis. This patent document, although it contemplates and exemplifies the safety tests by required norm, reveals wall columns capable of being deformed when overturned; This structure protects an internal passenger area but does not reveal important details in the roof area.

El documento de patente EP1749733 si contempla el uso de refuerzos en el techo para garantizar mayor resistencia ante la deformación. Esta patente que también es de la empresa MAN NUTZFAHRZEUGE, es un gran avance hacia el desarrollo de estructuras marco para autobuses de ensamble modular. El objetivo de esta patente y de una más avanzada, la DE202007012185, es justo la modularidad, como vender elementos por partes para su ensamble in situ. Es un avance hacia diversificar el mercado y no solo vender estructuras de chasis. The patent document EP1749733 if contemplates the use of reinforcements in the roof to ensure greater resistance to deformation. This patent, which is also from the company MAN NUTZFAHRZEUGE, is a major step towards the development of framework structures for modular assembly buses. The objective of this patent and of a more advanced one, the DE202007012185, is just the modularity, like selling elements by parts for its assembly in situ. It is an advance towards diversifying the market and not just selling chassis structures.

Estos documentos son relevantes, constituyen el estado de la técnica más cercano, todos revelan estructuras marco para autobuses y tienen como premisa la seguridad de los pasajeros; pero no revelan evidencia sobre una certificación de seguridad, ninguno persiguen suplir la necesidad de los carroceros de la adaptabilidad, ni mencionan la relevancia del diseño de la subestructura. Todo esto es importante porque a la fecha los buses siguen teniendo suspensiones en ballesta trasera y rígida en la parte delantera, y usualmente sistema de frenos no incorpora ABS. These documents are relevant, they constitute the closest state of the art, they all reveal framework structures for buses and have as premise the safety of the passengers; but they do not reveal evidence about a safety certification, none seek to supply the need for bodybuilders for adaptability, nor do they mention the relevance of the substructure design. All this is important because to date the buses still have suspensions in rear leaf spring and rigid in the front, and usually the brake system does not incorporate ABS.

La presente invención da soluciones a varios puntos importantes: Seguridad, suavidad en la suspensión, frenado eficiente, espacio confortable, independencia y adaptabilidad a la hora de construir un autobús o un autocar según las necesidades del transportador, tales como cantidad de pasajeros, altura, tipo de motor a instalar, entre otras muchas más necesidades. DESCRIPCIÓN DETALLADA DE LA INVENCIÓN The present invention provides solutions to several important points: Safety, smoothness in the suspension, efficient braking, comfortable space, independence and adaptability when building a bus or coach according to the needs of the transporter, such as number of passengers, height, type of motor to install, among many other needs. DETAILED DESCRIPTION OF THE INVENTION

Con base en los lineamientos dados por la ONU en el reglamento 66, donde se exige que la estructura no debe sobrepasar el límite del espacio de supervivencia establecido. Este reglamento señala en su anexo 9 que está permitido que los ensayos de vuelco para certificación puedan lograrse mediante simulación en ordenador, este anexo condiciona que la simulación siga un modelo matemático que se rija al comportamiento físico y real de la estructura durante la prueba de vuelco, a fin de que si de ser necesario hacer una prueba sobre un vehículo real este pueda comprobar la validez de los mismos. La presente invención hace uso de esta modalidad de ensayos, certificados por la empresa IDIADA, es una empresa de ingeniería con más de 25 años de historia, líder en diseño, pruebas, ingeniería y servicios de homologación para la industria del automóvil en todo el mundo. La sede, ubicada en Barcelona, España, está compuesta por un centro técnico de 360 hectáreas con laboratorios completos y pistas de prueba. La compañía cuenta con más de 2.200 profesionales especializados en el desarrollo de vehículos, así como una red internacional de sucursales en 26 países.1. Ellos probando los diferentes prototipos diseñados por AGA® durante el desarrollo de la presente invención. Las pruebas se anexan al final del documento. Based on the guidelines given by the UN in regulation 66, where it is required that the structure must not exceed the limit of the established survival space. This regulation indicates in its annex 9 that it is allowed that rollover tests for certification can be achieved by computer simulation, this annex determines that the simulation follows a mathematical model that governs the physical and real behavior of the structure during the rollover test , so that if it is necessary to make a test on a real vehicle this can verify the validity of them. The present invention makes use of this type of tests, certified by the company IDIADA, is an engineering company with more than 25 years of history, a leader in design, testing, engineering and approval services for the automotive industry around the world . The headquarters, located in Barcelona, Spain, is composed of a technical center of 360 hectares with complete laboratories and test tracks. The company has more than 2,200 professionals specialized in the development of vehicles, as well as an international network of branches in 26 countries. 1 They tested the different prototypes designed by AGA® during the development of the present invention. The tests are appended to the end of the document.

Para comenzar la descripción de la invención daremos a conocer la secuencia de partes: To begin the description of the invention we will disclose the sequence of parts:

1 ) Subestructura (1000) 1) Substructure (1000)

2) Plataforma de conductor (200)  2) Driver platform (200)

3) Plataforma fija (201 )  3) Fixed platform (201)

Vb¾B; ertico;∞nVDafj:nershj ) Piso de plataforma (202)Vb¾B; erotic ; ∞nVDafj: nershj ) Platform floor (202)

) Diagonales de refuerzo (203)) Reinforcement diagonals (203)

) Frontal un amarre estructural (204)) Frontal a structural mooring (204)

) Estructura colapsable (205)) Collapsible structure (205)

) Punto de pivote (207)) Pivot point (207)

) Soporte de eje direccional y suspensión delantera independiente (300)0 Soporte al sistema de suspensión neumática (301 )) Steering axle support and independent front suspension (300) 0 Air suspension system support (301)

1 Base del soporte (302)1 Stand base (302)

2 Refuerzos inferiores (303)2 Lower reinforcements (303)

3 Perfil de anclaje del soporte del sistema de suspensión (304)3 Anchoring profile of suspension system support (304)

4 Cierre del sistema de dirección (306)4 Steering system lock (306)

5 Base de fijación caja de dirección (307)5 Fixing base steering box (307)

6 Apéndices anclaje sistema de dirección (305) (308) (309) (31 1 )7 Apéndice anclaje sistema suspensión (310)6 Appendices anchoring steering system (305) (308) (309) (31 1) 7 Appendix anchoring suspension system (310)

8 Anclaje amortiguador (312)8 Damping anchor (312)

9 Sistema neumático delantero(500)9 Front pneumatic system (500)

0 Barras estabilizadoras (503)0 Stabilizing bars (503)

1 Amortiguador (504)1 Shock absorber (504)

2 Armazón de travesaños (400)2 Crossbar frame (400)

3 Estructura reticular base maletero (401 )3 Trunk structure, trunk base (401)

4 Puntos de unión (402)4 Points of union (402)

5 Viga de soporte encerchada (403)5 Enclosed support beam (403)

6 División maletero/camarote (404)6 boot / cabin division (404)

7 Soporte del eje de tracción (8)7 Traction shaft support (8)

8 Auxiliares diagonales (82)8 Diagonal assistants (82)

9 Auxiliares laterales (84)9 Side Auxiliaries (84)

0 Brazos del soporte (83)0 Support arms (83)

1 Puntales (80) (85)1 Struts (80) (85)

2 Refuerzo del eje trasero (81 )2 Reinforcement of the rear axle (81)

3 Suspensión neumática trasera (501 )3 Rear air suspension (501)

4 Eje de tracción (506)4 Traction axle (506)

5 Barras estabilizadoras (507)(508) Amortiguadores (509) 5 Stabilizing bars (507) (508) Shock Absorbers (509)

Largueros de transición (7) Transition stringers (7)

Soporte del motor (6) Engine support (6)

Cercha de amarre (64) Mooring truss (64)

Estructura cerchada (65) (62) Closed structure (65) (62)

Columnas (61 ) Columns (61)

Cabezales delanteros para soporte de motor (60) Columnetas (66)  Front heads for motor support (60) Columnetas (66)

Cabezales traseros de soporte de motor (63)  Rear motor support heads (63)

Puente 1 (900)  Bridge 1 (900)

Puente 2 (901 )  Bridge 2 (901)

Puente 3 (902)  Bridge 3 (902)

Puente 4 (903)  Bridge 4 (903)

Puente 5 (904)  Bridge 5 (904)

Puente 6 (905)  Bridge 6 (905)

Base de anclaje caja de dirección (906)  Anchor base steering box (906)

Amarres verticales del puente (907) Vertical moorings of the bridge (907)

Soporte del piso (909) Floor support (909)

Diagonales de amarre (908) (910) Mooring diagonal (908) (910)

Amarre horizontal de puente (91 1 ) Horizontal bridge mooring (91 1)

Soportes del sistema de suspensión neumática (912) Amarre horizontal central (913) Pneumatic suspension system supports (912) Central horizontal attachment (913)

Par de soportes de amortiguador (914) Pair of shock absorber supports (914)

Par de anclajes barras de sujeción (915) Pair of anchors grab bars (915)

Pie de amigos centrales (920) Foot of central friends (920)

Superestructura (2000) Superstructure (2000)

Estructura Trasera (2) Rear Structure (2)

Estructura frontal (5) Front structure (5)

Aro rueda (4) Wheel ring (4)

Cerchas laterales (3) Side trusses (3)

Techo (1 ) Ceiling (1)

Arcos principales (101 ) 68) Longitudinales de techo (103) Main arches (101) 68) Roof longitudinals (103)

69) Arcos intermedios (104)  69) Intermediate arches (104)

70) Refuerzo de arco (150)  70) Arc reinforcement (150)

71 ) Perfil de refuerzo (151 )  71) Reinforcement profile (151)

72) Chapa (152)  72) Sheet metal (152)

73) Columna anterior (30)  73) Previous column (30)

74) Perfil longitudinal de soporte (31 )  74) Longitudinal support profile (31)

75) Cercha (32)  75) Truss (32)

76) Pasamanos (33)  76) Handrails (33)

77) Columnas intermedias (34)  77) Intermediate columns (34)

78) Columna posterior (35)  78) Rear column (35)

79) Refuerzo nudo (36)  79) Reinforcement knot (36)

80) Complemento en L refuerzo nudo (37)  80) Complement in L reinforcement knot (37)

81 ) Vigas de refuerzo (602)  81) Reinforcement beams (602)

82) Estructura sobremotor (601 )  82) Overmotor structure (601)

El listado de partes anteriormente enumerado está organizado de acuerdo a los dos fines de interés de la invención, el primer interés es la adaptabilidad el cual estaría soportado en el diseño de la subestrutura (1000), la cual carga, soporta o sostiene el motor, el eje de dirección, el eje de tracción, la suspensión, frenos, maletero y camarote o travesaños; y el segundo interés es la protección y seguridad de los pasajeros, el cual estaría manifestado en el diseño de la superestructura (2000) esta hace de caparazón resistente a la deformación en vuelcos. The list of parts listed above is organized according to the two purposes of interest of the invention, the first interest is the adaptability which would be supported in the design of the substructure (1000), which loads, supports or holds the motor, the steering axle, the traction axle, the suspension, brakes, trunk and cabin or rails; and the second interest is the protection and safety of the passengers, which would be manifested in the design of the superstructure (2000) this makes carapace resistant to deformation in rollovers.

Subestructura (1000) Substructure (1000)

La subestructura (1000) está constituida por cinco elementos claves: la plataforma del conductor (200), el soporte de eje direccional y suspensión delantera independiente (300), el maletero estructura de travesaños (400), el soporte del eje de tracción (8) y el soporte del motor (6). Estructuras secuenciadas, unidas y reforzadas entre si gracias a los puentes (900), (901 ), (902), (903), (904) y (905). Entraremos en detalle sobre estas estructuras: The substructure (1000) consists of five key elements: the driver platform (200), the directional axle support and suspension independent front (300), the trunk structure of crossbars (400), the support of the traction shaft (8) and the motor support (6). Structures sequenced, joined and reinforced each other thanks to bridges (900), (901), (902), (903), (904) and (905). We will go into detail about these structures:

Plataforma del conductor (200) Driver platform (200)

La plataforma del conductor es una estructura que a diferencias de otras plataformas, es una estructura colapsable, cualidad útil a la hora de resistir la deformación en caso de siniestros frontales, esto se debe a que el piso de la plataforma (202) tiene unos puntos de pivote (207), el cual tiene dentro de sus componentes dos amortiguadores especiales, ubicados horizontalmente sobre la plataforma fija (201 ), que permiten mantener fijo al conductor, pero que en el momento de un choque, estos accionan y se retraen, permitiendo absorber el impacto. The platform of the driver is a structure that unlike other platforms, is a collapsible structure, a useful quality when resisting deformation in the event of frontal accidents, this is because the floor of the platform (202) has some points of pivot (207), which has within its components two special dampers, located horizontally on the fixed platform (201), which allow the driver to remain fixed, but at the moment of a collision, these actuate and retract, allowing absorb the impact

Soporte de eje direccional y suspensión delantera independiente (300) Steering axle bracket and independent front suspension (300)

Esta estructura está pensada para poder soportar el sistema de suspensión (500) independiente para cada rueda delantera, tal como el de los automóviles; para este fin, el sistema de dirección de cada rueda necesita de 4 barras para su estabilización; por lo que las barras se anclaran a los apéndices (305) (308) (309) y (31 1 ) El apéndice anclaje (305) se desprende de los refuerzos inferiores (303) traseros y el apéndice de anclaje (309) de los refuerzos inferiores (303) delanteros; estos cuatro refuerzos están unidos a los puentes 1 y 2 (900) (901 ), y permiten que la base del soporte del eje (302) repose sobre los puentes. Esta base soporte tiene en su centro un tercer apéndice (308) para el anclaje de las barras estabilizadores que junto con el apéndice (31 1 ), forman cuatro puntos de sujeción por rueda capaces de soportar y dar libre movilidad de giro a la rueda direccional. This structure is thought to be able to support the independent suspension system (500) for each front wheel, such as that of automobiles; for this purpose, the steering system of each wheel needs 4 bars for its stabilization; so the bars will be anchored to the appendices (305) (308) (309) and (31 1) The anchor appendage (305) is detached from the lower back reinforcements (303) and the anchor appendage (309) of the lower front reinforcements (303); these four reinforcements are attached to the bridges 1 and 2 (900) (901), and allow the base of the axle support (302) to rest on the bridges. This support base has at its center a third appendix (308) for the anchoring of the stabilizer bars which, together with the appendix (31 1), form four fastening points per wheel capable of supporting and giving free rotation mobility to the steering wheel .

La base soporte (302) recibe sobre si a los anclajes al sistema de suspensión neumática (301 ) y al perfil de anclaje del soporte del sistema de suspensión (304) que tiene como fin sostener el apéndice de anclaje del sistema de suspensión (500) neumático, el cual puede ser un balón o una bolsa de aire. The support base (302) receives on it the anchors to the air suspension system (301) and to the anchoring profile of the support of the suspension system (304) which is intended to support the anchoring appendix of the suspension system (500) tire, which can be a balloon or an air bag.

Debajo de la base del soporte (302) se encuentra el cierre del sistema de dirección (306), el cual también cuenta con unos apéndices de anclaje (31 1 ) a las barras del sistema de suspensión como se mencionó anteriormente, pero además en su parte posterior se une con la base de fijación de caja de dirección (307). Below the base of the support (302) is the closure of the steering system (306), which also has some anchoring appendages (31 1) to the bars of the suspension system as mentioned above, but also in its back is joined with the base of fixation of steering box (307).

El sistema de suspensión (500) contara de esta manera con 2 balones neumáticos que le permitirá a cada rueda soportar las condiciones de la carretera, sin generar saltos o efectos catapulta, comunes en las suspensiones de ballestas. Además, permite incorporar frenos ABS. The suspension system (500) will thus count on 2 air balloons that will allow each wheel to withstand the conditions of the road, without generating jumps or catapult effects, common in the suspensions of leaf springs. In addition, it allows the incorporation of ABS brakes.

Armazón de travesaños o maletero (400) La estructura del maletero (400) esta diseña para el espacio de carga de equipaje y un camarote o habitáculo para el conductor suplente, esta estructura en su extremo posterior se une al puente 2 (901 ) por sus puntos de unión (402), en su centro esta rigidizada por un par de vigas de soporte encerchadas (403), el puente 3 (902) y el divisor del maletero/camarote (404) y en su extremo anterior se une al soporte del eje de tracción (8), más precisamente a los brazos del soporte (83) y al puente 4 (904). Truss or boot frame (400) The trunk structure (400) is designed for the luggage space and a cabin or cabin for the alternate driver, this structure at its rear end joins the bridge 2 (901) by its junction points (402), in its center is stiffened by a pair of enclosed support beams (403), bridge 3 (902) and trunk / cabin divider (404) and at its front end it is joined to the traction axle support (8), more precisely to the arms of the support (83) and to the bridge 4 (904).

Hay modelos de autocares donde esta estructura de travesaños (400) se hace más pequeña, con puentes de menor altura, de esta forma dejaría de ser un maletero y seria simplemente una estructura apenas para soporte de silletería, donde solo estaría las vigas de soporte (403) y la estructura reticular (401 ), la cual permite obtener el ancho deseado de la estructura. There are models of coaches where this structure of crossbars (400) is made smaller, with bridges of less height, in this way it would cease to be a trunk and would be simply a structure just for support of silletería, where only the support beams would be ( 403) and the grid structure (401), which allows obtaining the desired width of the structure.

Soporte del eje de tracción (8) Traction shaft support (8)

El sistema de suspensión trasero (501 ) no es independiente para cada rueda como el delantero; soporta el eje de tracción y su movimiento está limitado al plano vertical, necesita de 4 puntos de conexión para las barras de suspensión, si bien los puntos de conexión están en los puentes 4 o 5 (903) y (904), los soporte del eje de tracción (8) garantiza la separación entre tableros y su rigidez, por eso cuenta con un par de auxiliares diagonales (82) y unos auxiliares laterales (84) los cuales se unen a los puntales (80) y (85), permitiendo así sostener el peso de la plataforma de pasajeros y soportar la deformación horizontal entre los puentes. Los soportes (8) reposan sobre el puente 5 (904) gracias al refuerzo (81 ) y al puente 4 (903) sobre los brazos del eje trasero (83). The rear suspension system (501) is not independent for each wheel as the front; it supports the traction axis and its movement is limited to the vertical plane, it needs 4 connection points for the suspension bars, although the connection points are on the bridges 4 or 5 (903) and (904), the support traction axle (8) guarantees the separation between boards and its rigidity, so it has a pair of diagonal auxiliaries (82) and side auxiliaries (84) which join the struts (80) and (85), allowing thus supporting the weight of the passenger platform and withstanding the horizontal deformation between the bridges. The supports (8) rest on the bridge 5 (904) thanks to the reinforcement (81) and the bridge 4 (903) on the arms of the rear axle (83).

Tal como se mencionó antes, los puntos de conexión están ubicados en los puentes 4 o 5; hay un par de soportes del sistema de suspensión neumática (912) y en los cuatro vértices que forman la unión de puentes y soportes (8) hay anclajes barras de sujeción (915) que sirven de punto de conexión a las barras de suspensión. Es importante que los puntos de conexión entre vértices forman una estructura en V. As mentioned before, the connection points are located on bridges 4 or 5; there are a couple of suspension system supports pneumatic (912) and in the four vertices that form the junction of bridges and supports (8) there are anchoring grab bars (915) that serve as connection point to the suspension bars. It is important that the connection points between vertices form a structure in V.

Soporte del motor (6) Engine support (6)

La mayor ventaja de esta invención es la libertad para diseñar y adaptar una estructura propia a las dimensiones de un motor de interés, poder utilizar un motor MAN, un motor Cummins o un motor DAF, entre otros y mezclarlos con variadas cajas de trasmisión y ejes de tracción, ya que también se posee un software propio para el cálculo de las variables relacionadas en el perfecto engranaje de todos los componentes, sin depender de las empresas fabricantes de los componentes; y esto se puede porque ofrecemos una estructura segura sobre la cual reposará el motor. The greatest advantage of this invention is the freedom to design and adapt a structure of its own to the dimensions of an engine of interest, to be able to use a MAN engine, a Cummins engine or a DAF engine, among others and mix them with various transmission boxes and axles of traction, since it also has its own software for the calculation of the related variables in the perfect gear of all the components, without depending on the companies that manufacture the components; and this is possible because we offer a secure structure on which the engine will rest.

El motor se sentaría sobre 4 cabezales, cabezales delanteros (60) y cabezales traseros (63), estos cabezales estarán diseñados acorde a los puntos de soporte del motor de interés del transportador. Los cabezales traseros (63) estarán montados sobre unos perfiles que harán de columnetas (66) y los cabezales delanteros (60) estarán sobre unas columnas (61 ) que también son unos perfiles. The engine would sit on 4 heads, front heads (60) and rear heads (63), these heads will be designed according to the support points of the motor of interest of the conveyor. The rear heads (63) will be mounted on profiles that will act as columns (66) and the front heads (60) will be on columns (61) which are also profiles.

Columnas (61 ) y columnetas (66) estarán dentro de la estructura cerchada (62) (65) del soporte del motor, la cual forma una especie de corral en U que protege al motor. La distancia entre motor y eje de tracción dependerá de las necesidades del transportador, algunos modelos con eje de transmisión largo podrán contar o no con unos largueros de transición (7) que conectan el soporte del motor con el puente 5 (904), rigidizado por la presencia del puente 6 (905). Finalmente para garantizar la posición central de esta estructura soporte motor (8) está la cercha de amarre (64) que se une a las estructuras laterales (3). Columns (61) and columns (66) will be inside the enclosed structure (62) (65) of the motor support, which forms a kind of U-corral that protects the motor. The distance between motor and drive shaft will depend on the needs of the conveyor, some models with long transmission shaft may or may not have transition beams (7) that connect the motor support with bridge 5 (904), stiffened by the presence of bridge 6 (905). Finally to guarantee the central position of this motor support structure (8) is the mooring truss (64) that joins the lateral structures (3).

Puentes Bridges

Los puentes conectan la subestructura (1000) con la superestructura (2000), además son las piezas clave el sistema de suspensión neumática y el sistema de dirección estos se conforman de manera general por la unión de un amarre horizontal de puente (91 1 ), sobre los amarres verticales del puente (907), con unas salientes superiores laterales que forman el soporte del piso (909). The bridges connect the substructure (1000) with the superstructure (2000), in addition they are the key pieces the pneumatic suspension system and the steering system these are shaped in a general way by the union of a horizontal bridge lashing (91 1), on the vertical moorings of the bridge (907), with lateral superior projections that form the floor support (909).

Los puentes de soporte 1 , 2, 3, 4 y 5 (900), (901 ), (902), (903) y (904) respectivamente cuenta con unas diagonales de amarre (908) (910) en el centro y laterales de cada puente. El puente 6 no cuenta con estas diagonales porque debe permitir el paso del eje de transmisión; en vez de ellas cuenta con un par de pie de amigos (920). The supporting bridges 1, 2, 3, 4 and 5 (900), (901), (902), (903) and (904) respectively have some mooring diagonal (908) (910) in the center and side of each bridge. The bridge 6 does not have these diagonals because it must allow the passage of the transmission axis; instead of them he has a couple of friends standing (920).

Los puentes de soporte 4 y 5 (903) y (904) cuentan con amarre horizontal central (913) donde se instala un par de soportes del sistema de suspensión neumática (912), un par de anclajes de sujeción del eje (915) y un par de soportes de amortiguador (914). Que como se había descrito antes, sirve a la ubicación del sistema de suspensión (501 ). Mientras que el puente de soporte 1 (900) solo cuentan con el anclaje de caja de dirección (906). Superestructura (2000) The supporting bridges 4 and 5 (903) and (904) have central horizontal tie (913) where a pair of supports of the air suspension system (912), a pair of axle fastening anchors (915) and a pair of shock absorber supports (914). That as described above, it serves the location of the suspension system (501). While the support bridge 1 (900) only have the steering box anchor (906). Superstructure (2000)

La superestructura (2000) es un casco de protección de los autobuses o autocares y concentra el desarrollo capaz de soportar deformaciones a siniestros o volcamientos, por eso esta estructura se fabrica con perfiles de aceros de alta resistencia con refuerzos estructurales en los nudos de unión superiores e inferiores, con el objetivo de cumplir el reglamento 66 de Naciones Unidas, referentes al espacio vital para pasajeros, donde el máximo de invasión al espacio de supervivencia no puede ser mayor a 150 milímetros; esta estructura se constituye por cuatro partes externas y una estructura interna las cuales son: techo (1 ), cerchas laterales (3) tablero trasero (2), tablero frontal (5) y piso de pasajeros (600). The superstructure (2000) is a protective helmet for buses or coaches and concentrates the development capable of withstanding deformations to accidents or rollovers, that is why this structure is manufactured with high strength steel profiles with structural reinforcements in the upper joining nodes and inferiors, with the objective of complying with the UN 66 regulations, referring to the vital space for passengers, where the maximum invasion of the survival space can not be greater than 150 millimeters; This structure is constituted by four external parts and an internal structure which are: roof (1), side trusses (3) backboard (2), front panel (5) and passenger floor (600).

Techo (1) Ceiling (1)

La estructura del techo está compuesta por una serie de arcos que dependerá del largo del autobús o autocar requerido por el transportador; de tal modo que podremos encontrar en la estructura del techo de 1 a 12 arcos intermedios (104) con 2 a 12 arcos principales (101 ), estos arcos principales se unen a los laterales (3) y cuentan con un refuerzo de arco (150) en sus dos esquinas. The structure of the roof is composed of a series of arches that will depend on the length of the bus or bus required by the transporter; so that we can find in the roof structure of 1 to 12 intermediate arches (104) with 2 to 12 main arches (101), these main arches are joined to the sides (3) and have an arc reinforcement (150 ) in its two corners.

Este refuerzo es un perfil (151 ) dispuesto entre arista y arista cerca las esquinas del arco (101 ), adosado al mismo por una chapa (152) con soldadura MIG con propiedades típicas de tracción de 750MPa por toda su superficie de contacto. Este refuerzo permite que la deformación en los arcos principales no supere los 32 mm de invasión en el área de supervivencia (Esto es relevante, la norma permite hasta los 150 mm, la evidencia se puede encontrar en los anexos del presente documento). Finalmente el techo cuenta con 3 a 12 perfiles longitudinales (103) que cruzan los arcos desde el extremo trasero del autobús hasta su extremo frontal. This reinforcement is a profile (151) arranged between edge and edge near the corners of the arc (101), attached to it by a sheet (152) with MIG welding with typical properties of traction of 750MPa throughout its contact surface. This reinforcement allows that the deformation in the main arcs does not exceed 32 mm of invasion in the survival area (This is relevant, the standard allows up to 150 mm, the evidence can be found in the annexes of this document). Finally the roof has 3 to 12 longitudinal profiles (103) that cross the arches from the rear end of the bus to its front end.

Cerchas laterales (3) Side trusses (3)

Los laterales (3) izquierdo y derecho sostienen el techo (1 ) por los arcos principales (101 ) con las columnas intermedias (34), la columna anterior (30) y la columna posterior (35); para las columnas que estén unidas a los puentes se contara con un refuerzo en el nudo (36) y complemento del refuerzo del nudo en L (37), estos son elementos que permiten que los laterales no invadan el espacio de supervivencia del pasajero en caso de siniestros. The left and right sides (3) support the roof (1) by the main arches (101) with the intermediate columns (34), the anterior column (30) and the rear column (35); for the columns that are joined to the bridges there will be a reinforcement in the knot (36) and complement of the reinforcement of the knot in L (37), these are elements that allow that the lateral ones do not invade the space of survival of the passenger in case of claims.

La estructura esta enrigidecida con una cercha (32) que corre entre el perfil longitudinal de soporte (31 ) y el pasamanos, este último sirve como base a los vidrios de las ventanas; finalmente como protector de las llantas se encuentra la estructura del aro rueda (4). The structure is reinforced with a truss (32) that runs between the longitudinal support profile (31) and the handrail, the latter serves as a base for the window panes; Finally, as a protector of the rims, there is the structure of the wheel ring (4).

Estructura trasera (2) y estrutura frontal (5) Rear structure (2) and frontal structure (5)

Estas estructuras si bien son funcionales, son los elementos que juegan con la estética del autobús, su diseño y estructura estará sujeta al gusto y necesidades del transportador. Piso de pasajeros (600) These structures, although functional, are the elements that play with the aesthetics of the bus, its design and structure will be subject to the taste and needs of the transporter. Passenger apartment (600)

Por último la estructura donde se dispondrá los pasajeros será el piso de pasajeros (600) consta de un par de vigas de refuerzos (602) montadas sobre las muescas que queda entre los soporte del piso (909) de cada puente; entre puente y puente se establecen unos perfiles que forman una serie de Z que darían soporte a la silletería y forman el callejón o zona de tránsito de los pasajeros. En la parte trasera del piso (600) se instala una estructura sobremotor (601 ). Finally, the structure where passengers will be available will be the passenger floor (600) consists of a pair of reinforcement beams (602) mounted on the notches that are between the floor support (909) of each bridge; Between bridge and bridge profiles are established that form a series of Z that would support the silletería and form the alley or transit area of the passengers. At the rear of the floor (600) an overmotor structure (601) is installed.

Materiales materials

El vehículo se compone de: The vehicle consists of:

• Perfil de 60x40x4mm Strenx 700, (Acero de alta resistencia)• Profile of 60x40x4mm Strenx 700, (High strength steel)

• Perfil de 80x40x4mm, strenx 700, (perfil de alta resistencia)• Profile of 80x40x4mm, strenx 700, (high strength profile)

• Perfil 60x40x2,5mm ASTM A653 • Profile 60x40x2,5mm ASTM A653

• Perfil 25x25x2mm ASTM A653  • Profile 25x25x2mm ASTM A653

• Chapas de acero de 4,8mm, de 5,8mm y de 8mm de espesor en strenx 700, Aceros de alta resistencia  • Steel plates of 4.8mm, 5.8mm and 8mm thick in strenx 700, high strength steels

• Chapa de acero ASTM A653  • ASTM A653 steel sheet

Ventajas comparativas Comparative advantages

Fabricación tradicional Fabricación de autoportantes Traditional manufacture Self-bearing manufacture

La mecánica del vehículo viene La mecánica del vehículo se instala instalada en un bastidor. directamente en la estructura  The mechanics of the vehicle comes The mechanics of the vehicle are installed installed in a frame. directly in the structure

autoportante. Fabricación tradicional Fabricación de autoportantes self-supporting Traditional manufacture Self-bearing manufacture

El chasis y la carrocería son conjuntos Los componentes mecánicos y la separados. carrocería forman un solo conjunto llamado monocasco o autoportante. The chassis and the body are assemblies The mechanical and separate components. body form a single set called monocoque or self-supporting.

Dependencia total del proveedor del La fabricación no depende del chasis. proveedor del chasis. Total dependence of the supplier The manufacturing does not depend on the chassis. chassis supplier.

La producción de la carrocería depende La conformación del vehículo no del ingreso del chasis a la planta de requiere de chasis y se produce en un ensamble. solo conjunto.  The production of the body depends The conformation of the vehicle not of the entrance of the chassis to the plant requires chassis and is produced in an assembly. only set

Tiempos muertos de producción por falta No existen tiempos muertos que de oferta de chasis. generen pérdidas.  Dead times of production due to lack There are no downtimes of chassis supply. generate losses.

Las dimensiones y número de plazas La mecanización flexible y la están sujetas a la longitud y capacidad inexistencia de bastidor permiten del chasis. ofertar productos acordes a las  The dimensions and number of seats The flexible machining and the are subject to the length and capacity nonexistence of frame allow the chassis. offer products according to the

necesidades del cliente. Ya que nuestro producto es de distancia variable entre ejes.  customer needs. Since our product is of variable distance between axes.

No permite personalización del chasis Por ser una producción local baja, la debido a que la producción del toma de decisiones en modificaciones ensamblador está regida por procesos se realiza directamente en el homologados a nivel global en sus departamento de ingeniería de plantas. Autobuses AGA® en conjunto con los departamentos de ingeniería de los proveedores, haciendo más fácil, rápido y económico los cambios y ajustes a las necesidades del cliente. Does not allow customization of the chassis Because it is a low local production, because the production of decision making in assembly modifications is governed by processes, it is carried out directly in the globally approved in its plant engineering department. AGA® buses in conjunction with the suppliers' engineering departments, making changes and adjustments to the client's needs easier, faster and cheaper.

No puede cambiar los tipos de Debido a la amplia oferta de motorizaciones. componentes mecánicos en el mercado mundial, se puede utilizar diferentes tipos de motorizaciones de acuerdo a las necesidades del cliente y de la capacidad de repuestos dependiendo de la región. You can not change the types of Due to the wide range of engines. mechanical components in the world market, you can use different types of engines according to the needs of the customer and the capacity of spare parts depending on the region.

Motor Euro IV. Motor Euro V.  Euro IV engine. Euro V engine

Suspensión delantera rígida. Suspensión delantera independiente. Rigid front suspension. Independent front suspension.

Frenos de disco en el eje delantero. Frenos de disco en eje delantero y eje trasero. Disc brakes on the front axle. Disc brakes on front axle and rear axle.

No posee sistema ABS (Sistema  Does not have ABS system (System

antibloqueo de frenos). Sistema ABS. Descripción de figuras: anti-lock brake). ABS system. Description of figures:

Figura No 1 : Muestra toda la estructura autoportante de un autobús o autocar. Figure No 1: Shows the entire self-supporting structure of a bus or coach.

Figura No 2: Esta figura muestra solo los componentes de la subestructura (1000) Figure No 2: This figure shows only the components of the substructure (1000)

Figura No 3: Vista en perspectiva de la plataforma del conductor (200) Figura No 4: Vistas del soporte del eje de dirección (300) Figure No 3: Perspective view of the driver's platform (200) Figure No 4: Views of the steering axle support (300)

Figura No 5: Vista del soporte del eje de dirección (300), con el sistema de suspensión (500) y los ejes de dirección. Figure No 5: View of the steering axle support (300), with the suspension system (500) and the steering axles.

Figura No 6: Vista de la estructura de travesaños o maletero. Figure No 6: View of the structure of crossbars or trunk.

Figura No 7: Vista soporte eje de tracción (8) Figura No 8: Vista soporte eje de tracción (8), con el eje de tracción (506). Figure No 7: View of the traction axle support (8) Figure No 8: View of the traction axle support (8), with the traction axle (506).

Figura No 9: Vista soporte del motor (6)- Figure No 9: Motor support view (6) -

Figura No 10: Vista en perspectiva y lateral de la disposición de los puentes. Figura No 1 1 : Detalles de los puentes. Figura No 12: Detalle del puente 4 o 5 (903) (904). Figura No 13: Vista en perspectiva de la superestructura (2000). Figura No 14: Detalle de los componentes del techo (1 ) Figura No 15: Detalle cercha lateral (3) Figure No 10: Perspective and lateral view of the layout of the bridges. Figure No 1 1: Details of the bridges. Figure No 12: Detail of bridge 4 or 5 (903) (904). Figure No. 13: Perspective view of the superstructure (2000). Figure No 14: Detail of the components of the roof (1) Figure No 15: Detail lateral truss (3)

Figura No 16: Detalle unión piso de pasajeros (600) - laterales (3) mediante nudos. Figura No 17: Vista superior del piso de pasajeros Figura No 18: Demarcación del espacio de supervivencia Figura No 18: Simulación de volcamiento Figure No 16: Detail of the passenger floor (600) - lateral (3) by knots. Figure No 17: Top view of the passenger floor Figure No 18: Demarcation of the space for survival Figure No 18: Simulation of overturning

Figura No 20: Resultados de la prueba de volcamiento Figure No 20: Results of the rollover test

Claims

REIVINDICACIONES 1 - Autobuses y autocares autoportantes resistentes al vuelco caracterizado porque está compuesto por una superestructura (2000) montada sobre una subestructura (1000), donde dicha subestructura tiene en su parte delantera una plataforma de conductor (200) seguida de un soporte de eje direccional y suspensión delantera independiente (300), dicho soporte tiene un par de anclajes al sistema de suspensión neumática (301 ) que se unen mediante el perfil de anclaje del soporte del sistema de suspensión (304) a la base del soporte (302) el cual reposa sobre cuatro refuerzos inferiores que se anclan al puente 1 (900) y al puente 2 (901 ) al igual que el cierre del sistema de dirección independiente (306); seguido al puente 2 (902) se une el armazón de travesaños (400) que mediante los puntos de unión (402) quedan ensamblados a este puente 2 (901 ).1 - Self-supporting buses and coaches resistant to overturning, characterized in that it is composed of a superstructure (2000) mounted on a substructure (1000), where said substructure has at its front a driver's platform (200) followed by a support shaft and directional independent front suspension (300), said support has a pair of anchors to the air suspension system (301) that are joined by the anchoring profile of the support of the suspension system (304) to the base of the support (302) which rests on four lower reinforcements that are anchored to the bridge 1 (900) and to the bridge 2 (901) as well as the closing of the independent steering system (306); followed by the bridge 2 (902) joins the frame of crosspieces (400) which are assembled to this bridge 2 (901) by means of the junction points (402). En su extremo anterior del armazón de travesaños (400) se une al soporte del eje de tracción (8), más precisamente a los brazos del soporte (83), dicho soporte del eje de tracción (8) sostiene unos auxiliares diagonales (82) que dan sostén a unos puntales (80) (85) y sostiene unos auxiliares laterales (84) que junto con el refuerzo del eje trasero (81 ) se unen a los puentes 4 (903) y 5 (904). En el extremo anterior del autoportante está ubicado el soporte del motor (6); este último soporte es una estructura cerchada (65) (62) que tiene un par de columnas (61 ) con cabezales delanteros para soporte de motor (60) y unas columnetas (66) con cabezales traseros de soporte de motor (63). At its front end of the cross frame (400) is attached to the support of the traction shaft (8), more precisely to the arms of the support (83), said support of the traction shaft (8) supports diagonal auxiliaries (82) that support a struts (80) (85) and supports lateral auxiliaries (84) that together with the reinforcement of the rear axle (81) are attached to the bridges 4 (903) and 5 (904). The motor support (6) is located at the front end of the self-support; this last support is a trussed structure (65) (62) having a pair of columns (61) with front heads for motor support (60) and posts (66) with rear motor support heads (63). 2- Autobuses y autocares autoportantes resistentes al vuelco según reivindicación 1 caracterizado porque el soporte motor (6) se une al puente último puente 5 (904) por unos largueros de transición (7) los cuales conectan con el cuentan con el puente 6 (905) Autobuses y autocares autoportantes resistentes al vuelco según reivindicación 1 porque el estructura de travesaños (400) cuenta con una viga de soporte encerchada (403), una división maletero/camarote (404) junto con el puente de soporte 3 (902) y la estructura reticular (401 ). 2- Self-supporting buses and coaches resistant to overturning according to claim 1, characterized in that the motor support (6) is attached to the bridge last bridge 5 (904) by transition beams (7) which connect with the bridge 6 (905) ) Self-supporting buses and coaches resistant to overturning according to claim 1 because the cross-member structure (400) has an enclosed support beam (403), a trunk / cabin partition (404) together with the support bridge 3 (902) and the structure reticular (401). Autobuses y autocares autoportantes resistentes al vuelco según reivindicación 1 , 2 y 3 caracterizado porque los puentes de soporte 1 ,2,3,4 5 y 6 (900), (901 ), (902), (903), (904) y (905) respectivamente son las estructuras que dan sostén a la superestructura (2000) y están conformadas cada una por un amarre horizontal de puente (91 1 ), soportados sobre los amarres verticales del puente (907), con unas salientes superiores laterales que forman el soporte del piso (909). Self-supporting coaches and buses resistant to overturning according to claim 1, 2 and 3, characterized in that the support bridges 1, 2,3,4, 5 and 6 (900), (901), (902), (903), (904) and (905) respectively are the structures that support the superstructure (2000) and are each formed by a horizontal bridge lashing (91 1), supported on the vertical moorings of the bridge (907), with lateral superior projections forming the floor support (909). Autobuses y autocares autoportantes resistentes al vuelco según reivindicación 1 , 2, 3 y 4 caracterizado porque los puentes de soporte 1 ,2,3 4 y 5 (900), (901 ), (902), (903) y (904) respectivamente cuenta con unas diagonales de amarre (908) (910) en el centro y laterales de cada puente. Self-supporting coaches and buses resistant to overturning according to claim 1, 2, 3 and 4, characterized in that the support bridges 1, 2,3 4 and 5 (900), (901), (902), (903) and (904) respectively It has some mooring diagonals (908) (910) in the center and sides of each bridge. Autobuses y autocares autoportantes resistentes al vuelco según reivindicación 1 , 2 y 4 caracterizado porque el puente de soporte 6 (905) cuenta con un par de pie de amigos centrales (920) Self-supporting buses and coaches resistant to overturning according to claim 1, 2 and 4, characterized in that the support bridge 6 (905) has a pair of feet of central friends (920) Autobuses y autocares autoportantes resistentes al vuelco según reivindicación 1 y 4 caracterizado porque los puentes de soporte 4 y 5 (903) y (904) cuentan con amarre horizontal central (913) donde se une un par de soportes del sistema de suspensión neumática (912), un par de anclajes barras de sujeción (915) y un par de soportes de amortiguador (914) cada uno. 8- Autobuses y autocares autoportantes resistentes al vuelco según reivindicación 1 y 4 caracterizado porque el puente de soporte 1 (900) cuentan con la base de anclaje de la caja de dirección (906), el cual sobrelleva la base de fijación de caja de dirección (307) Self-supporting coaches and buses resistant to overturning according to claim 1 and 4, characterized in that the support bridges 4 and 5 (903) and (904) have a central horizontal tie (913) where a pair of supports of the air suspension system is joined (912) ), a pair of anchors grab bars (915) and a pair of damper mounts (914) each. 8- Self-supporting coaches and buses resistant to overturning according to claim 1 and 4, characterized in that the support bridge 1 (900) have the anchor base of the steering box (906), which bears the base of fixing the steering box (307) 9- Autobuses y autocares autoportantes resistentes al vuelco según reivindicación 1 caracterizado porque la plataforma el conductor (200) cuenta con una estructura colapsable (205) sobre unos puntos de pivote (207) asegurados a la plataforma fija (201 ), seguida del piso de plataforma (202), unido al puente de soporte 1 (901 ) mediante unas diagonales de refuerzo (203); esta plataforma tiene en su parte frontal un amarre estructural (204). 9- Self-supporting buses and coaches resistant to overturning according to claim 1, characterized in that the platform the driver (200) has a collapsible structure (205) on pivot points (207) secured to the fixed platform (201), followed by the floor of platform (202), attached to support bridge 1 (901) by means of reinforcing diagonals (203); this platform has a structural mooring (204) on its front part. 10- Autobuses y autocares autoportantes resistentes al vuelco según reivindicación 1 caracterizado porque el perfil de anclaje del soporte del sistema de suspensión (304) cuenta con un apéndice de anclaje (310) del sistema de suspensión neumático delantero (500) 10- Self-supporting coaches and buses resistant to overturning according to claim 1, characterized in that the anchoring profile of the support of the suspension system (304) has an anchoring appendix (310) of the front pneumatic suspension system (500) 1 1 - Autobuses y autocares autoportantes resistentes al vuelco según reivindicación 1 caracterizado los refuerzos inferiores (303), la base del soporte (302) junto con el cierre del sistema de dirección (306) cuentan con unos puntos de anclaje para las barras de sujeción (305) (308) (309) V (31 1 ). 12-Autobuses y autocares autoportantes resistentes al vuelco según reivindicación 1 caracterizado la base soporte (302) cuenta con un anclaje para el amortiguador (312) 1 1 - Self-supporting buses and coaches resistant to overturning according to claim 1 characterized the lower reinforcements (303), the base of the support (302) together with the closure of the steering system (306) have anchor points for the support bars (305) (308) (309) V (31 1). 12-Self-supporting buses and coaches resistant to overturning according to claim 1 characterized the support base (302) has an anchor for the shock absorber (312) 13-Autobuses y autocares autoportantes resistentes al vuelco según reivindicación 1 caracterizado porque 14- Autobuses y autocares autoportantes resistentes al vuelco según reivindicación 1 caracterizado porque el soporte del motor (7) tiene una cercha de amarre (64) entre el soporte del motor y las cerchas laterales (3) 13-Self-supporting buses and coaches resistant to overturning according to claim 1, characterized in that 14- Self-supporting buses and coaches resistant to overturning according to claim 1, characterized in that the motor support (7) has a mooring truss (64) between the motor support and the side trusses (3) 15- Autobuses y autocares autoportantes resistentes al vuelco según reivindicación 1 caracterizado porque la superestructura (2000) se compone de un techo (1 ), una estructura trasero (2), una estructura frontal (5), un par de cerchas laterales (3) en lado izquierdo y derecho, y el piso de pasajeros (600) 15- Self-supporting buses and coaches resistant to overturning according to claim 1 characterized in that the superstructure (2000) is composed of a roof (1), a rear structure (2), a front structure (5), a pair of side trusses (3) on the left and right side, and the passenger floor (600) 16- Autobuses y autocares autoportantes resistentes al vuelco según reivindicación 15 caracterizado porque el techo (1 ) se compone de 3 a 12 perfiles longitudinales de techo (103), de 1 a 12 arcos intermedios (104) y de 2 a 12 arcos principales (101 ), donde dicho arcos cuentan en sus esquinas con un refuerzo de arco (150). 16- Self-supporting buses and coaches resistant to overturning according to claim 15, characterized in that the roof (1) consists of 3 to 12 longitudinal roof profiles (103), 1 to 12 intermediate arches (104) and 2 to 12 main arches ( 101), where said arcs count at their corners with an arc reinforcement (150). 17- Autobuses y autocares autoportantes resistentes al vuelco según reivindicación 15 caracterizado porque las cerchas laterales (3) se componen de una columna anterior (30) y una columna posterior (35), en medio de estas hay de 2 a 12 columnas intermedias (34), cruzadas por el pasamanos (33), el perfil longitudinal de soporte (31 ) y una cercha (32). Para las columnas que estén unidas a los puentes hay un refuerzo en el nudo (36) y complemento del refuerzo del nudo en L (37) 17- Self-supporting coaches and buses resistant to overturning according to claim 15, characterized in that the lateral trusses (3) are composed of a front column (30) and a rear column (35), in the middle of which there are 2 to 12 intermediate columns (34). ), crossed by the handrail (33), the longitudinal support profile (31) and a truss (32). For the columns that are attached to the bridges there is a reinforcement in the knot (36) and complement the reinforcement of the knot in L (37) 18- Autobuses y autocares autoportantes resistentes al vuelco según reivindicación 16 caracterizado porque el refuerzo de arco (150) esta constituido por un refuerzo que es un perfil (151 ) dispuesto entre arista y arista cerca las esquinas del arco (101 ), adosado al mismo por una chapa18- Self-supporting buses and coaches resistant to overturning according to claim 16, characterized in that the arc reinforcement (150) is constituted by a reinforcement that is a profile (151) arranged between edge and edge near the corners of the arc (101), attached to it for a sheet (152). 19- Autobuses y autocares autoportantes resistentes al vuelco según reivindicación 15 caracterizado porque el piso de pasajeros (600) costa de un par de vigas de refuerzos (602) y un sobremotor (601 ), sobre las muescas que queda entre los soporte del piso (909). (152). 19- Self-supporting buses and coaches resistant to overturning according to claim 15, characterized in that the passenger floor (600) costs a pair of reinforcement beams (602) and an overmotor (601), on the notches that remain between the floor supports ( 909).
PCT/IB2018/053991 2017-07-17 2018-06-04 Self-supporting buses and coaches resistant to overturning Ceased WO2019016624A1 (en)

Priority Applications (1)

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PE2020000121A PE20230480A1 (en) 2017-07-17 2020-01-22 ROLL RESISTANT SELF-SUPPORTING BUSES AND COACHES

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CONC2017/0007179 2017-07-17
CONC2017/0007179A CO2017007179A1 (en) 2017-07-17 2017-07-17 Rollover resistant self-supporting buses and coaches

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EP3842295A1 (en) * 2019-12-26 2021-06-30 Fundación Azterlan Rollover safety ring for vehicles

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EP3842295A1 (en) * 2019-12-26 2021-06-30 Fundación Azterlan Rollover safety ring for vehicles

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PE20230480A1 (en) 2023-03-15

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