WO2019000447A1 - Silane passivator, metal workpiece and passivation treatment method therefor - Google Patents
Silane passivator, metal workpiece and passivation treatment method therefor Download PDFInfo
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- WO2019000447A1 WO2019000447A1 PCT/CN2017/091303 CN2017091303W WO2019000447A1 WO 2019000447 A1 WO2019000447 A1 WO 2019000447A1 CN 2017091303 W CN2017091303 W CN 2017091303W WO 2019000447 A1 WO2019000447 A1 WO 2019000447A1
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
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- Silicon germanium passivating agent, metal workpiece and passivation treatment method thereof Silicon germanium passivating agent, metal workpiece and passivation treatment method thereof
- the present invention relates to the technical field of metal surface treatment, and in particular to a silane passivating agent, a metal workpiece, and a passivation treatment method thereof.
- the surface treatment technology of the workpiece is usually applied.
- the surface treatment of steel, zinc, aluminum, iron and their alloys goes deep into all walks of life.
- most workpieces require pre-treatment before surface treatment, for example, cleaning, decontamination and degreasing, and metalworking parts for certain applications require process passivation.
- a silane passivating agent having good bonding ability and corrosion resistance and environmental protection is provided, as well as a surface passivation treatment method for a metal workpiece and a metal workpiece obtained by passivation treatment.
- a silane passivating agent comprising the following components: 3-20 G/L alkyl phosphate, 0.2-4 G/L fluorozirconic acid, 0.
- a metal workpiece surface passivation treatment comprising the steps of: formulating a silane passivating agent as described above; controlling the passivation solution to have a pH of 2-6, immersing the metal workpiece in the passivation solution After the predetermined daytime treatment, the metal workpiece is washed and dried.
- the above silane passivating agent forms a passivation film on the surface of the metal, has good bonding ability with the paint film and has strong corrosion resistance, and the silane passivating agent is a better alternative to the traditional chromium-containing passivating agent, avoiding Heavy metals such as chromium produce environmental pollution and are a new type of material that is energy-saving, environmentally friendly and non-polluting.
- Embodiments of the present invention provide a silane passivating agent comprising the following components: 3-20 G/L alkyl phosphate, 0.
- the alkyl phosphate has a weight fraction of 5-15 G/L.
- the parts by weight of the fluorozirconic acid is 1-4 G/L
- the parts by weight of the nano-oxide are 2-6 G/L
- the parts by weight of the silane coupling agent are 3-10 G/L. .
- the pH of the silane passivating agent is 2.0-5.0 when hydrazine is used.
- alkyl phosphate and fluorozirconic acid are main film-forming components, and silane coupling agents and nano-oxides are used as filling and covering agents to increase the corrosion resistance of the passivated workpiece.
- the embodiment of the present invention further provides a metal workpiece surface passivation film treatment, comprising the following steps: preparing a silane passivating agent as described above; pH value is controlled to 2.0-6.0; immersing the metal workpiece in the passivation solution After the predetermined daytime treatment, the metal workpiece is washed and dried.
- the formation is a desired metal workpiece.
- the metal workpiece is processed by forming the desired metal workpiece.
- the spray or impregnation of the metal workpiece is carried out for 2-10 minutes, and the spray pressure is 0.8-1.2 kgf/cm 2 . If the pH is out of balance, add the ammonia water and the silane passivator to adjust the pH to the above working range.
- the silane passivating agent in the embodiment of the invention is a zirconium salt silane treating agent, no heavy metal, low-sludge, suitable for surface treatment and passivation before coating of steel, zinc and aluminum, and can replace phosphating solution and chromizing agent. .
- the silane passivating agent forms a pale yellow passivation film on the surface of the metal, which has excellent bonding ability and corrosion resistance to the painted film.
- the passivation film treatment film can be matched to various types of coatings.
- Embodiments of the present invention also provide a metal workpiece that is passivated by a metal workpiece surface passivating agent as described above to form a passivation of the surface of the metal workpiece.
- Embodiment 1 [0019] The components are mixed in the following parts by weight (total amount of 1000 parts by weight): 3 parts of alkyl phosphate, 0.2 parts of fluorozirconic acid, 0.4 parts of nano-silica, 1 part of silane coupling agent, balance water.
- Treatment method preparing the silane passivating agent as described above, stirring uniformly; PH value is controlled to 3-4; immersing the aluminum alloy workpiece in the passivation solution, treating the surface of the clean metal workpiece, after 10 minutes After processing
- the components are mixed according to the following parts by weight (total amount of 1000 parts by weight): 6 parts of alkyl phosphate, 1 part of fluorozirconic acid, 2 parts of nano-silica, 3 parts of silane coupling agent, balance water.
- Treatment method preparing the silane passivating agent as described above, stirring uniformly; PH value is controlled to 3-4; immersing the aluminum alloy workpiece in the passivation solution, treating the surface of the clean metal workpiece, after 10 minutes After processing
- the components are mixed in the following parts by weight (total amount of 1000 parts by weight): 12 parts of alkyl phosphate, 2 parts of fluorozirconic acid, 5 parts of nano-silica, 6 parts of silane coupling agent, balance water.
- Treatment method preparing the silane passivating agent as described above, stirring uniformly; PH value is controlled to 3-4; immersing the aluminum alloy workpiece in the passivation solution, treating the surface of the clean metal workpiece, after 10 minutes After processing
- the ingredients were mixed in the following parts by weight (total amount of 1000 parts by weight): 20 parts of alkyl phosphate, 4 parts Fluorozirconic acid, 8 parts of nano-silica, 10 parts of silane coupling agent, balance of water.
- Treatment method preparing the silane passivating agent as described above, stirring uniformly; PH value is controlled to 3-4; immersing the aluminum alloy workpiece in the passivation solution, treating the surface of the clean metal workpiece, after 10 minutes After processing
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- Chemical Kinetics & Catalysis (AREA)
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- Chemical Treatment Of Metals (AREA)
Abstract
Description
一种硅垸钝化剂、 金属工件及其钝化处理方法 技术领域 Silicon germanium passivating agent, metal workpiece and passivation treatment method thereof
[0001] 本发明涉及金属表面处理技术领域, 具体涉及一种硅烷钝化剂、 金属工件及其 钝化处理方法。 [0001] The present invention relates to the technical field of metal surface treatment, and in particular to a silane passivating agent, a metal workpiece, and a passivation treatment method thereof.
背景技术 Background technique
[0002] 为提高产品表面性能或者外观, 通常对工件表面处理技术。 例如, 钢铁、 锌、 铝、 铁及其合金的表面处理工艺深入各行各业中。 而且, 大多数工件在进行表 面处理前还需要经过预处理, 例如, 进行清洗, 除污除油, 某些用途的金属工 件还需要进行处理钝化处理。 [0002] In order to improve the surface properties or appearance of a product, the surface treatment technology of the workpiece is usually applied. For example, the surface treatment of steel, zinc, aluminum, iron and their alloys goes deep into all walks of life. Moreover, most workpieces require pre-treatment before surface treatment, for example, cleaning, decontamination and degreasing, and metalworking parts for certain applications require process passivation.
[0003] 一般在机械加工及电子电气行业, 金属在涂装前都需要进行表面预处理, 如通 过钝化液钝化处理, 传统的钝化剂或钝化液通常含有六价铬、 三价铬等重金属 , 显然不能满足越来越高的环保要求。 [0003] Generally in the mechanical processing and electrical and electronic industries, metals require surface pretreatment before coating, such as passivation solution passivation. Conventional passivating or passivating solutions usually contain hexavalent chromium and trivalent. Heavy metals such as chrome obviously cannot meet the increasingly high environmental requirements.
技术问题 technical problem
[0004] 有鉴于此, 提供一种结合能力良好和耐腐蚀能力强并且环保的硅烷钝化剂, 以 及金属工件表面钝化处理方法和经过钝化处理后制得的金属工件。 [0004] In view of the above, a silane passivating agent having good bonding ability and corrosion resistance and environmental protection is provided, as well as a surface passivation treatment method for a metal workpiece and a metal workpiece obtained by passivation treatment.
问题的解决方案 Problem solution
技术解决方案 Technical solution
[0005] 一种硅烷钝化剂, 包括如下的成分: 3-20G/L烷基磷酸酯, 0.2-4G/L氟锆酸, 0. [0005] A silane passivating agent comprising the following components: 3-20 G/L alkyl phosphate, 0.2-4 G/L fluorozirconic acid, 0.
4-8G/L纳米氧化物, 1-10G/L硅烷偶联剂, 余量的水。 4-8G/L nano-oxide, 1-10G/L silane coupling agent, balance of water.
[0006] 一种金属工件表面钝化处理, 其包括下列步骤: 配制如上所述的硅烷钝化剂; 控制所述钝化溶液的 PH值为 2-6, 将金属工件浸入于钝化溶液中, 经过预定吋间 处理后, 水洗金属工件, 干燥。 [0006] A metal workpiece surface passivation treatment comprising the steps of: formulating a silane passivating agent as described above; controlling the passivation solution to have a pH of 2-6, immersing the metal workpiece in the passivation solution After the predetermined daytime treatment, the metal workpiece is washed and dried.
[0007] 以及, 一种金属工件, 其表面通过如上所述的金属工件表面钝化膜处理方法形 成钝化。 And a metal workpiece whose surface is passivated by a metal workpiece surface passivation film treatment method as described above.
发明的有益效果 Advantageous effects of the invention
有益效果 [0008] 上述硅烷钝化剂在金属表面形成钝化膜, 与涂装漆膜的结合能力良好和耐腐蚀 能力强, 该硅烷钝化剂是替代传统含铬钝化剂的较佳选择, 避免铬等重金属产 生环境污染的不足, 是一种节能环保、 无污染的新型材料。 Beneficial effect [0008] The above silane passivating agent forms a passivation film on the surface of the metal, has good bonding ability with the paint film and has strong corrosion resistance, and the silane passivating agent is a better alternative to the traditional chromium-containing passivating agent, avoiding Heavy metals such as chromium produce environmental pollution and are a new type of material that is energy-saving, environmentally friendly and non-polluting.
本发明的实施方式 Embodiments of the invention
[0009] 以下将结合具体实施例对本发明进行详细说明。 The present invention will be described in detail below with reference to specific embodiments.
[0010] 本发明实施例提供一种硅烷钝化剂, 包括如下的成分: 3-20G/L烷基磷酸酯, 0. [0010] Embodiments of the present invention provide a silane passivating agent comprising the following components: 3-20 G/L alkyl phosphate, 0.
2-4G/L氟锆酸, 0.4-8G/L纳米氧化物, 1-10G/L硅烷偶联剂, 余量的水。 2-4G/L fluorozirconic acid, 0.4-8G/L nano oxide, 1-10G/L silane coupling agent, balance of water.
[0011] 优选地, 所述烷基磷酸酯的重量份数为 5-15G/L。 优选地, 所述氟锆酸的重量 份数为 1-4G/L, 所述纳米氧化物的重量份数为 2-6G/L, 所述硅烷偶联剂的重量份 数 3-10G/L。 [0011] Preferably, the alkyl phosphate has a weight fraction of 5-15 G/L. Preferably, the parts by weight of the fluorozirconic acid is 1-4 G/L, the parts by weight of the nano-oxide are 2-6 G/L, and the parts by weight of the silane coupling agent are 3-10 G/L. .
[0012] 优选地, 在使用吋, 所述硅烷钝化剂的 PH值为 2.0-5.0 [0012] Preferably, the pH of the silane passivating agent is 2.0-5.0 when hydrazine is used.
[0013] 在上述硅烷钝化剂中, 烷基磷酸酯和氟锆酸作为主要成膜成分, 硅烷偶联剂、 纳米氧化物作为填充、 覆盖剂增加钝化工件的耐蚀性。 [0013] Among the above silane passivators, alkyl phosphate and fluorozirconic acid are main film-forming components, and silane coupling agents and nano-oxides are used as filling and covering agents to increase the corrosion resistance of the passivated workpiece.
[0014] 本发明实施例还提供一种金属工件表面钝化膜处理, 其包括下列步骤: 配制如 上所述的硅烷钝化剂; PH值控制为 2.0-6.0; 将金属工件浸入于钝化溶液中, 经 过预定吋间处理后, 水洗金属工件, 干燥。 [0014] The embodiment of the present invention further provides a metal workpiece surface passivation film treatment, comprising the following steps: preparing a silane passivating agent as described above; pH value is controlled to 2.0-6.0; immersing the metal workpiece in the passivation solution After the predetermined daytime treatment, the metal workpiece is washed and dried.
[0015] 具体地, 所述形成为所需的金属工件。 处理金属工件是通过形成为所需的金属 工件。 来喷淋或浸渍金属工件, 所述喷淋或浸渍吋间为 2-10分钟, 所述喷淋压力 为 0.8-1.2kgf/cm 2。 如果 PH值失调, 加入氨水中和硅烷钝化剂将 PH值调至上述工 作范围。 [0015] Specifically, the formation is a desired metal workpiece. The metal workpiece is processed by forming the desired metal workpiece. The spray or impregnation of the metal workpiece is carried out for 2-10 minutes, and the spray pressure is 0.8-1.2 kgf/cm 2 . If the pH is out of balance, add the ammonia water and the silane passivator to adjust the pH to the above working range.
[0016] 本发明实施例中硅烷钝化剂是锆盐硅烷处理剂、 无重金属、 低沉澄, 适合于钢 铁、 锌和铝涂装前表面处理和钝化, 可以代替磷化液、 铬化剂。 该硅烷钝化剂 在金属表面形成淡黄色钝化膜, 与涂装漆膜的结合能力非常好和耐腐蚀能力强 。 该钝化膜处理膜能和各种型号的涂料匹配。 [0016] The silane passivating agent in the embodiment of the invention is a zirconium salt silane treating agent, no heavy metal, low-sludge, suitable for surface treatment and passivation before coating of steel, zinc and aluminum, and can replace phosphating solution and chromizing agent. . The silane passivating agent forms a pale yellow passivation film on the surface of the metal, which has excellent bonding ability and corrosion resistance to the painted film. The passivation film treatment film can be matched to various types of coatings.
[0017] 本发明实施例还提供一种金属工件, 其通过如上所述的金属工件表面钝化剂进 行处理, 使金属工件表面形成钝化。 [0017] Embodiments of the present invention also provide a metal workpiece that is passivated by a metal workpiece surface passivating agent as described above to form a passivation of the surface of the metal workpiece.
[0018] 实施例 1 [0019] 按照下列重量份数混合各成分 (总量为 1000重量份) : 3份烷基磷酸酯, 0.2份 氟锆酸, 0.4份纳米二氧化硅, 1份硅烷偶联剂, 余量的水。 [0018] Embodiment 1 [0019] The components are mixed in the following parts by weight (total amount of 1000 parts by weight): 3 parts of alkyl phosphate, 0.2 parts of fluorozirconic acid, 0.4 parts of nano-silica, 1 part of silane coupling agent, balance water.
[0020] 处理方法: 配制如上所述的硅烷钝化剂, 搅拌均匀; PH值控制为 3-4; 将铝合 金工件浸入于钝化溶液中, 处理表面洁净的金属工件, 经过 10分钟吋间处理后[0020] Treatment method: preparing the silane passivating agent as described above, stirring uniformly; PH value is controlled to 3-4; immersing the aluminum alloy workpiece in the passivation solution, treating the surface of the clean metal workpiece, after 10 minutes After processing
, 水洗金属工件, 干燥。 , Wash the metal workpiece, dry.
[0021] 经过上述形成为所需的金属工件。 处理后, 观察工件表面, 工件表面有一层均 匀的淡黄色钝化层, 铝件中性盐雾测试 24小吋不腐蚀, 油漆涂装后附着力很好 , 水煮 2小吋百格试验, 无任何涂层脱落, 等级为 0。 [0021] After the above formation into a desired metal workpiece. After the treatment, the surface of the workpiece was observed. The surface of the workpiece had a uniform yellowish passivation layer. The neutral salt spray test of the aluminum parts was not corroded for 24 hours, and the adhesion after painting was very good. The boiled water was tested for 2 hours. No coating peeling off, grade 0.
[0022] 实施例 2 Embodiment 2
[0023] 按照下列重量份数混合各成分 (总量为 1000重量份) : 6份烷基磷酸酯, 1份氟 锆酸, 2份纳米二氧化硅, 3份硅烷偶联剂, 余量的水。 [0023] The components are mixed according to the following parts by weight (total amount of 1000 parts by weight): 6 parts of alkyl phosphate, 1 part of fluorozirconic acid, 2 parts of nano-silica, 3 parts of silane coupling agent, balance water.
[0024] 处理方法: 配制如上所述的硅烷钝化剂, 搅拌均匀; PH值控制为 3-4; 将铝合 金工件浸入于钝化溶液中, 处理表面洁净的金属工件, 经过 10分钟吋间处理后[0024] Treatment method: preparing the silane passivating agent as described above, stirring uniformly; PH value is controlled to 3-4; immersing the aluminum alloy workpiece in the passivation solution, treating the surface of the clean metal workpiece, after 10 minutes After processing
, 水洗金属工件, 干燥。 。 , Wash the metal workpiece, dry. .
[0025] 经过上述形成为所需的金属工件。 处理后, 观察工件表面, 工件表面有一层均 匀的淡黄色钝化层, 铝件中性盐雾测试 72小吋不腐蚀, 油漆涂装后附着力很好 , 水煮 2小吋百格试验, 无任何涂层脱落, 等级为 0。 [0025] After the above formation into a desired metal workpiece. After the treatment, the surface of the workpiece was observed. The surface of the workpiece had a uniform light yellow passivation layer. The neutral salt spray test of the aluminum piece was not corroded for 72 hours, and the adhesion after painting was very good. The boiled water was tested for 2 hours. No coating peeling off, grade 0.
[0026] 实施例 3 Embodiment 3
[0027] 按照下列重量份数混合各成分 (总量为 1000重量份) : 12份烷基磷酸酯, 2份 氟锆酸, 5份纳米二氧化硅, 6份硅烷偶联剂, 余量的水。 [0027] The components are mixed in the following parts by weight (total amount of 1000 parts by weight): 12 parts of alkyl phosphate, 2 parts of fluorozirconic acid, 5 parts of nano-silica, 6 parts of silane coupling agent, balance water.
[0028] 处理方法: 配制如上所述的硅烷钝化剂, 搅拌均匀; PH值控制为 3-4; 将铝合 金工件浸入于钝化溶液中, 处理表面洁净的金属工件, 经过 10分钟吋间处理后[0028] Treatment method: preparing the silane passivating agent as described above, stirring uniformly; PH value is controlled to 3-4; immersing the aluminum alloy workpiece in the passivation solution, treating the surface of the clean metal workpiece, after 10 minutes After processing
, 水洗金属工件, 干燥。 , Wash the metal workpiece, dry.
[0029] 经过上述形成为所需的金属工件。 处理后, 处理后, 观察工件表面, 工件表面 有一层均匀的淡黄色钝化层, 铝件中性盐雾测试 96小吋不腐蚀, 油漆涂装后附 着力很好, 水煮 2小吋百格试验, 无任何涂层脱落, 等级为 0。 [0029] After the above formation into a desired metal workpiece. After treatment, after processing, observe the surface of the workpiece. There is a uniform yellowish passivation layer on the surface of the workpiece. The neutral salt spray test of aluminum parts is not corroded after 96 hours. The adhesion after painting is very good. Test, without any coating shedding, grade 0.
[0030] 实施例 4 Embodiment 4
[0031] 按照下列重量份数混合各成分 (总量为 1000重量份) : 20份烷基磷酸酯, 4份 氟锆酸, 8份纳米二氧化硅, 10份硅烷偶联剂, 余量的水。 [0031] The ingredients were mixed in the following parts by weight (total amount of 1000 parts by weight): 20 parts of alkyl phosphate, 4 parts Fluorozirconic acid, 8 parts of nano-silica, 10 parts of silane coupling agent, balance of water.
[0032] 处理方法: 配制如上所述的硅烷钝化剂, 搅拌均匀; PH值控制为 3-4; 将铝合 金工件浸入于钝化溶液中, 处理表面洁净的金属工件, 经过 10分钟吋间处理后[0032] Treatment method: preparing the silane passivating agent as described above, stirring uniformly; PH value is controlled to 3-4; immersing the aluminum alloy workpiece in the passivation solution, treating the surface of the clean metal workpiece, after 10 minutes After processing
, 水洗金属工件, 干燥。 , Wash the metal workpiece, dry.
[0033] 经过上述形成为所需的金属工件。 处理后, 观察工件表面, 工件表面有一层均 匀的淡黄色钝化层, 铝件中性盐雾测试 72小吋不腐蚀, 油漆涂装后附着力很好 [0033] After the above formation into a desired metal workpiece. After the treatment, the surface of the workpiece was observed, and the surface of the workpiece had a uniform yellowish passivation layer. The neutral salt spray test of the aluminum piece was not corroded after 72 hours, and the adhesion after painting was good.
, 水煮 2小吋百格试验, 无任何涂层脱落, 等级为 0。 , boiled 2 hours test, no coating peel off, grade 0.
[0034] 需要说明的是, 本发明并不局限于上述实施方式, 根据本发明的创造精神, 本 领域技术人员还可以做出其他变化, 这些依据本发明的创造精神所做的变化, 都应包含在本发明所要求保护的范围之内。 [0034] It should be noted that the present invention is not limited to the above embodiments, and other changes may be made by those skilled in the art according to the creative spirit of the present invention, and the changes according to the creative spirit of the present invention should be It is intended to be included within the scope of the invention as claimed.
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| US6897151B2 (en) * | 2002-11-08 | 2005-05-24 | Wayne State University | Methods of filling a feature on a substrate with copper nanocrystals |
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2017
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| US6897151B2 (en) * | 2002-11-08 | 2005-05-24 | Wayne State University | Methods of filling a feature on a substrate with copper nanocrystals |
| CN102409332A (en) * | 2011-12-06 | 2012-04-11 | 中国科学院金属研究所 | Corrosion-resistant, anti-stain chemical conversion agent and preparation method of chromium-free chemical conversion film |
| CN103668147A (en) * | 2012-09-26 | 2014-03-26 | 广州天至环保科技有限公司 | Chrome-free water-based protective agent capable of improving overall performance of tin and tin alloy clad layers |
| CN103695889A (en) * | 2014-01-08 | 2014-04-02 | 安徽工业大学 | Chromium-free passivation solution for surface treatment of galvanized plate, aluminum and copper alloy |
| CN105331969A (en) * | 2015-10-15 | 2016-02-17 | 当涂县维思共创工业产品设计有限公司 | Surface passivation treatment agent for aluminum profile |
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