WO2019066070A1 - 成形品 - Google Patents
成形品 Download PDFInfo
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- WO2019066070A1 WO2019066070A1 PCT/JP2018/036583 JP2018036583W WO2019066070A1 WO 2019066070 A1 WO2019066070 A1 WO 2019066070A1 JP 2018036583 W JP2018036583 W JP 2018036583W WO 2019066070 A1 WO2019066070 A1 WO 2019066070A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
- C08J5/045—Reinforcing macromolecular compounds with loose or coherent fibrous material with vegetable or animal fibrous material
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G9/00—Cultivation in receptacles, forcing-frames or greenhouses; Edging for beds, lawn or the like
- A01G9/14—Greenhouses
- A01G9/16—Dismountable or portable greenhouses ; Greenhouses with sliding roofs
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/17—Amines; Quaternary ammonium compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L1/00—Compositions of cellulose, modified cellulose or cellulose derivatives
- C08L1/02—Cellulose; Modified cellulose
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
- C08L101/02—Compositions of unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
- C08L101/025—Compositions of unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups containing nitrogen atoms
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
- C08L101/02—Compositions of unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
- C08L101/06—Compositions of unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups containing oxygen atoms
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethene
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H55/00—Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
- F16H55/32—Friction members
- F16H55/36—Pulleys
- F16H55/48—Pulleys manufactured exclusively or in part of non-metallic material, e.g. plastics
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V15/00—Protecting lighting devices from damage
- F21V15/01—Housings, e.g. material or assembling of housing parts
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R7/00—Diaphragms for electromechanical transducers; Cones
- H04R7/02—Diaphragms for electromechanical transducers; Cones characterised by the construction
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/26—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers modified by chemical after-treatment
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2423/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2423/26—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers modified by chemical after-treatment
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/06—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/502—Bases; Cases composed of different pieces
- H01R13/504—Bases; Cases composed of different pieces different pieces being moulded, cemented, welded, e.g. ultrasonic, or swaged together
Definitions
- the present invention relates to a molded article provided with a resin body such as a lamp body of a lamp, a speaker unit, a junction box, a connector, a pulley, and a house film, and more particularly to a molded article provided with a resin part produced by injection molding, T-die molding or the like. More specifically, the present invention relates to a molded article such as a lamp body of a lamp including a resin portion formed of a thermoplastic resin composition containing cellulose, a speaker unit, a connection box, a connector, a pulley, and a house film.
- a vehicle lamp generally includes a lamp body having an opening, a front cover covering the opening, an extension, a reflector, a light source, an electric component, and the like.
- a lamp body having an opening, a front cover covering the opening, an extension, a reflector, a light source, an electric component, and the like.
- it is effective to form a lamp body having a relatively high ratio with respect to the total weight of the vehicle lamp among the component parts of the vehicle lamp from a resin material.
- the in-vehicle speaker unit is also required to improve strength characteristics against vibration and acoustic characteristics as a speaker unit.
- junction boxes and connectors for automobiles are generally manufactured by injection molding using a glass fiber reinforced thermoplastic resin in which glass fibers are dispersed as a reinforcing material.
- a glass fiber reinforced thermoplastic resin in which glass fibers are dispersed as a reinforcing material.
- high-strength resin it is possible to reduce the thickness and weight of the connection box and the connector.
- a connection box, a connector, etc. by injection molding, a runner end material, a misshot goods generate
- the connection box and connector etc. which were formed using the glass fiber reinforced thermoplastic resin may be collect
- the glass fiber reinforced thermoplastic resin is greatly reduced in strength due to recycling.
- a resin portion is integrally molded on the outer periphery of a rolling bearing, and the resin portion is formed by injection molding using a resin containing a reinforcing fiber or the like from the viewpoint of productivity.
- a gate for adjusting the inflow speed of the resin material is essential to the injection molding machine.
- welds occur at portions where the resin materials flowing into the mold from the gate join together, which causes non-uniformity of reinforcing fibers in the circumferential direction, which may cause unevenness in strength and dimensional accuracy.
- strength characteristic which endures the tension of a belt, etc. are required.
- the lamp body is also required to have excellent dimensional accuracy.
- Such weight reduction and improvement in strength characteristics of various molded members are not limited to members for vehicles such as automobiles, but are also required for molded members such as, for example, agricultural houses.
- Agricultural houses are widely used to protect the products in the house from the outside and maintain a certain environment.
- films of agricultural houses mainly consist of vinyl chloride, polyethylene, polyethylene-vinyl acetate copolymer, polyethylene terephthalate (PET), polyethylene-tetrafluoroethylene copolymer, etc.
- PET polyethylene terephthalate
- the transparent film used as a raw material is mainly used.
- the scale of agricultural houses may be increased from the viewpoint of improving productivity and the like.
- cellulose is considered promising as a compounding material of resin portions provided in various members.
- Cellulose is a natural resource that is abundant and renewable on earth, and thus is suitable as a highly recyclable material.
- Cellulose is also known to be lightweight, and its mechanical properties are increased by refining it to a minute size, and when it is refined to nano size, it becomes a material with extremely high elastic modulus and high strength.
- the resin blended with the finely divided cellulose has better surface smoothness as compared to the resin blended with glass fiber or carbon fiber.
- the research which utilizes the cellulose which has such a characteristic as a reinforcing material of a thermoplastic resin is also done, and the possibility is noted.
- a method for producing a composite resin comprising such cellulose fine fibers and a thermoplastic resin
- plant fibers are fibrillated (microfibrillated), and the microfibrillated plant fibers (cellulose fine fibers) are obtained.
- a method of mixing and kneading with a thermoplastic resin such as polypropylene, using a compatibilizer and an interface reinforcing material, in order to control the dispersibility and the fiber-resin interface for example, Patent Document 1).
- Patent Document 2 in the process of chemical treatment, plant fibers are once swollen, treated with chemicals, dried and then introduced into a processing machine. Therefore, although the method described in Patent Document 2 is an improvement over the conventional method, the procedure is complicated and the cost reduction is limited.
- a molded article as described above for example, a lamp body is formed by injection molding using a composite resin containing polypropylene and a vegetable fiber as described in Patent Document 1, a mold used for the molding Is easily corroded. Therefore, it is desirable that injection molding be performed using a material having mold corrosion.
- An object of the present invention is to provide a molded article provided with a resin portion formed of a thermoplastic resin composition in which cellulose is refined in a thermoplastic resin.
- thermoplastic resin the group which contains the molecular structure of an acid anhydride in polymer molecular chain as 1 type of this thermoplastic resin
- acylation By containing a resin having at least one kind of group selected from the group containing a cellulose structure, fibers of plant origin are refined, and further, by coexisting an ionic substance, fineness of fibers of plant origin is obtained. We obtained the finding that transformation is further promoted.
- the cellulose as the filler can be miniaturized, and thereby, a resin formed of the thermoplastic resin composition containing the finely divided cellulose and the thermoplastic resin It was found that a molded article provided with a part was obtained.
- the gist configuration of the present invention is as follows.
- a thermoplastic resin and a cellulose wherein at least one of the thermoplastic resins is at least one selected from a group containing a partial structure of an acid anhydride and a group containing an acylated cellulose structure in a polymer molecule.
- the molded article provided with the resin part formed with the thermoplastic resin composition which is resin which has a group of seed
- the thermoplastic resin composition contains an ionic compound, and the content of the ionic compound is 0.001 times or more and less than 1.000 times the mass of the cellulose. Goods.
- the compound represented by the general formula (1) or (2) is represented by the above-mentioned [3] represented by any one of the following general formulas (1a), (1b), (2a) to (2c) Article described.
- Formula (1a), in (1b), (2a) ⁇ (2c), R 1, R 2 and X - is, R 1 in the general formula (1) or (2), R 2 and X - synonymous It is.
- R 11 and R 12 each independently represent a substituent.
- n 11 is an integer of 0 to 3
- n 12 is an integer of 0 to 5.
- plural R 11 s may be the same as or different from each other.
- at least two R 11 may be bonded to each other to form a ring.
- Each of R 13 to R 15 independently represents an alkyl group, an alkenyl group, a cycloalkyl group, an aryl group or a heterocyclic group. However, at least two of R 2 and R 13 to R 15 are not bonded to each other to form a ring.
- R 21 has the same meaning as R 2 .
- R ⁇ 1 and R ⁇ 2 may be bonded to each other to form a ring.
- X - is a halogen ion, a carboxylate anion, a sulfonate anion, a phosphate anion, a phosphonate anion, a dicyanamide ion or a bis (trifluoromethanesulfonyl) imide ion Molded articles.
- X - is a halogen ion, a carboxylate anion, a sulfonate anion, a phosphate anion, a phosphonate anion, a dicyanamide ion or a bis (trifluoromethanesulfonyl) imide ion Molded articles.
- thermoplastic resin composition in which the apparent elastic modulus (Ef 1 ) of cellulose contained in the thermoplastic resin composition does not contain a resin having a group containing an acid anhydride in the polymer molecule
- the apparent elastic modulus (Ef 1 ) of cellulose contained in the thermoplastic resin composition is relative to the apparent elastic modulus (Ef 0 ) of cellulose contained in the thermoplastic resin composition containing no ionic compound
- miniaturized cellulose can be provided.
- miniaturizing plant origin cellulose beforehand becomes unnecessary, and significant reduction of manufacturing cost can be anticipated.
- the reinforcement efficiency of molded articles such as lamp body of lamp, speaker unit, connection box, connector, pulley, and film for house can be enhanced.
- a pulley which is reduced in weight and strength and has excellent dimensional accuracy, a lamp body of a lamp, a speaker unit excellent in acoustic characteristics, a connection box excellent in recyclability, a connector, a film for house, etc. Can be obtained.
- FIG. 4 is a cross-sectional view of the in-vehicle speaker device shown in FIG. It is a perspective view which shows an example of the connection box which concerns on one Embodiment of the molded article of this invention. It is a disassembled perspective view of the connection box shown in FIG.
- FIG. 8 is a cross-sectional view of the pulley shown in FIG. 7 taken along the line BB. It is a perspective view which shows an example of the house for agriculture which used the film for houses which concerns on one Embodiment of the molded article of this invention.
- Molded articles such as a lamp body, a speaker unit, a connection box, a connector, a pulley, and a film for a house according to an embodiment of the present invention contain a thermoplastic resin and cellulose, and at least one of the thermoplastic resins is
- the resin part is formed of a thermoplastic resin composition which is a resin having, in a polymer molecule, at least one group selected from a group containing a partial structure of an acid anhydride and a group containing an acylated cellulose structure.
- thermoplastic resin composition used for molded articles such as a lamp body, a speaker unit, a connection box, a connector, a pulley, and a film for a house according to the present embodiment contains at least a thermoplastic resin and cellulose.
- the base resin is a thermoplastic resin, and at least one of them is a resin having a group containing a partial structure of an acid anhydride in the polymer molecule. According to the present invention, it is possible to suppress the reaggregation of cellulose in a thermoplastic resin, and to obtain a rotating member such as a pulley, a fan or the like which is enhanced in strength and excellent in dimensional accuracy by eliminating unevenness in strength and dimensional accuracy. be able to.
- base resin is a resin component with most content in the thermoplastic resin contained in a thermoplastic resin composition. Also, cellulose is not included in the thermoplastic resin.
- thermoplastic resin containing a resin having a group containing a partial structure of acid anhydride in the polymer molecule which is used in the present invention, is not particularly limited, and is generally used as a thermoplastic resin. Any resin may be used if it is. This is due to the reason described below.
- the fineness of cellulose is realized by kneading the cellulose in a thermoplastic resin.
- the viscosity of the thermoplastic resin at the time of mixing with cellulose becomes an important characteristic. That is, the stress (Fh) felt by the shear field of the dispersion of cellulose (including the ionic compound in the case of adding the ionic compound) present in the thermoplastic resin is simply expressed by the following formula (1.1) Ru.
- the stress (Fh) felt by the dispersion in the shear field represents the force felt by the spherical filler of radius R within the thermoplastic resin of viscosity ⁇ having a shear rate of ⁇ .
- the formula as it is can not be applied, but in principle it is the same and the stress (Fh) felt by the dispersion in the shear field
- the affecting parameters ( ⁇ , ⁇ , R) are also considered to be the same. Therefore, in order to refine cellulose, it is important how large force can be applied in the shear field in the thermoplastic resin, so it is considered that the larger ⁇ or ⁇ , the more advantageous.
- to increase the shear rate ( ⁇ ) means to increase the shear rate mechanically applied to the thermoplastic resin. Therefore, when the shear rate ( ⁇ ) is increased, the force felt by the cellulose in the thermoplastic resin is increased, but the friction force due to the kneading is simultaneously increased, and the temperature of the thermoplastic resin is increased. However, since cellulose generally discolors when it exceeds 200 ° C. and it is thermally decomposed from near 300 ° C., a method of exposing to a shear field that extremely raises the temperature is characteristic of the material. It is not appropriate from the viewpoint of maintaining.
- the viscosity ( ⁇ ) of the thermoplastic resin is important to increase the viscosity ( ⁇ ) of the thermoplastic resin in order to make the cellulose finer.
- the viscosity ( ⁇ ) of a thermoplastic resin satisfies the following relationship (Andredo's equation).
- A is a constant of proportionality
- Ev is a fluid activation energy
- R is a gas constant
- T is a temperature (K).
- the flow activation energy corresponds to the activation energy in Arrhenius's chemical reaction, and is understood by regarding flow as a velocity process.
- ⁇ an important parameter to control viscosity ( ⁇ ) is temperature.
- the temperature can be manipulated and adjusted as the processing temperature regardless of the type of thermoplastic resin. Therefore, the thermoplastic resin as a medium which gives the force necessary to miniaturize cellulose is widely applicable without any particular limitation.
- the base resin is the resin component having the largest content among the thermoplastic resins contained in the thermoplastic resin composition, and at least the same mass as the resin having a group containing the partial structure of the acid anhydride in the polymer molecule contains.
- the base resin is a thermoplastic resin other than a resin having a group containing a partial structure of an acid anhydride in the polymer molecule.
- thermoplastic resin of base resin polyolefin resin, polyester resin, polycarbonate resin, polyamide resin, polyimide resin, polyurethane resin, polyphenylene sulfide resin, polyphenylene oxide resin, cellulose acylate resin, phenoxy resin etc. are mentioned, for example.
- a polyolefin resin is preferred.
- the polyolefin resin is a polyolefin resin formed by polymerizing at least one olefin, and may be a homopolymer or a copolymer.
- olefins include, for example, ethylene, propylene, isobutylene, isobutene (1-butene), ⁇ -olefins of 4 to 12 carbon atoms, butadiene, isoprene, (meth) acrylic acid ester, (meth) acrylic acid And (meth) acrylamide, vinyl alcohol, vinyl acetate, vinyl chloride, styrene, acrylonitrile and the like.
- Examples of the ⁇ -olefin having 4 to 12 carbon atoms include 1-butene, 2-methyl-1-propene, 2-methyl-1-butene, 3-methyl-1-butene, 1-hexene and 2-ethyl -1-butene, 2,3-dimethyl-1-butene, 2-methyl-1-pentene, 3-methyl-1-pentene, 4-methyl-1-pentene, 3,3-dimethyl-1-butene, 1 -Heptene, methyl-1-hexene, dimethyl-1-pentene, ethyl-1-pentene, trimethyl-1-butene, methylethyl-1-butene, 1-octene, methyl-1-pentene, ethyl-1-hexene, Dimethyl-1-hexene, propyl-1-heptene, methylethyl-1-heptene, trimethyl-1-pentene, propyl-1-pentene, diethyl-1-butene
- polyolefin resins examples include polyethylene resins, polypropylene resins, polyisobutylene resins, polyisobutene resins, polyisoprene resins, polybutadiene resins, (meth) acrylic resins (so-called allyl resins), vinyl resins such as polyvinyl chloride resins, and poly (meth) resins.
- (meth) acrylic resins so-called allyl resins
- vinyl resins such as polyvinyl chloride resins
- poly (meth) resins 2.
- Acrylamide resin polystyrene resin, acrylonitrile / butadiene / styrene copolymer resin (ABS resin), ethylene / (meth) acrylate copolymer, ethylene / vinyl acetate copolymer, etc. may be mentioned.
- polyethylene resin, polypropylene resin and acrylonitrile / butadiene / styrene copolymer resin are preferable, and polyethylene resin and polypropylene resin are more preferable.
- polyethylene resin examples include ethylene homopolymers and ethylene- ⁇ -olefin copolymers.
- ⁇ -olefin 1-butene, 1-pentene, 1-hexene and 1-octene are preferable.
- ethylene- ⁇ -olefin copolymer examples include ethylene-1-butene copolymer, ethylene-1-pentene copolymer, ethylene-1-hexene copolymer, ethylene-1-octene copolymer and the like. It can be mentioned.
- polyethylene is high density polyethylene (HDPE), low density polyethylene (LDPE), ultra low density polyethylene (VLDPE), linear low density polyethylene (LLDPE), ultra high Any of molecular weight polyethylene (UHMW-PE) may be used.
- HDPE high density polyethylene
- LDPE low density polyethylene
- VLDPE ultra low density polyethylene
- LLDPE linear low density polyethylene
- UHMW-PE ultra high Any of molecular weight polyethylene
- polypropylene resin propylene homopolymer, propylene-ethylene random copolymer, propylene- ⁇ -olefin random copolymer, propylene-ethylene- ⁇ -olefin copolymer, propylene block copolymer (propylene homopolymer component Or a copolymer component obtained by copolymerizing propylene with a copolymer component mainly having a constitutional unit of propylene, and at least one of monomers selected from ethylene and ⁇ -olefin.
- polypropylene resins may be used alone or in combination of two or more.
- the ⁇ -olefin used for the polypropylene resin is preferably 1-butene, 1-pentene, 1-hexene, 4-methyl-1-pentene, 1-octene, 1-decene, 1-butene, 1-hexene, 1- Octene is more preferred.
- propylene- ⁇ -olefin random copolymer examples include a propylene-1-butene random copolymer, a propylene-1-hexene random copolymer, and a propylene-1-octene random copolymer.
- propylene-ethylene- ⁇ -olefin copolymer examples include propylene-ethylene-1-butene copolymer, propylene-ethylene-1-hexene copolymer, and propylene-ethylene-1-octene copolymer.
- propylene block copolymer for example, (propylene)-(propylene-ethylene) copolymer, (propylene)-(propylene-ethylene-1-butene) copolymer, (propylene)-(propylene-ethylene-1) -Hexene) copolymer, (propylene)-(propylene-1-butene) copolymer, (propylene)-(propylene-1-hexene) copolymer, (propylene-ethylene)-(propylene-ethylene) copolymer United, (propylene-ethylene)-(propylene-ethylene-1-butene) copolymer, (propylene-ethylene)-(propylene-ethylene-1-hexene) copolymer, (propylene-ethylene)-(propylene-1) -Butene) copolymer, (propylene-ethylene)-(propylene-1-hexene) copolymer, (pro Lene-1-buten
- a propylene homopolymer a propylene-ethylene random copolymer, a propylene-1-butene random copolymer, a propylene-ethylene-1-butene copolymer, and a propylene block copolymer are preferable.
- the crystallinity of the polypropylene resin is determined by the melting temperature (melting point) or stereoregularity, and according to the quality required for the polyolefin resin composition of the present invention and the quality required for a molded product obtained by molding it. adjust.
- the stereoregularity is referred to as isotactic index or syndiotactic index.
- the isotactic index is determined by the 13 C-NMR method described in Macromolecules, Vol. 8, p. 687 (1975). Specifically, the isotactic index of the polypropylene resin is determined as the area fraction of the mmmm peak in the entire absorption peak of the carbon region of the methyl group in the 13 C-NMR spectrum.
- the compound having high isotactic index is high in crystallinity, preferably 0.96 or more, more preferably 0.97 or more, and still more preferably 0.98 or more.
- vinyl resin for example, vinyl chloride resin [homopolymer of vinyl chloride monomer (polyvinyl chloride resin etc.), copolymer of vinyl chloride monomer and other monomer (vinyl chloride-vinyl acetate copolymer] Coalesced, vinyl chloride- (meth) acrylic acid ester copolymer etc), vinyl alcohol resin (homopolymer such as polyvinyl alcohol, copolymer such as ethylene-vinyl alcohol copolymer), polyvinyl formal etc. Polyvinyl acetal resin etc. are mentioned. These vinyl resins can be used alone or in combination of two or more.
- the melt flow rate (MFR) of the polyolefin resin is usually 0.01 to 400 g / 10 min, preferably 0.1 to 400 g / 10 min from the viewpoint of enhancing the mechanical strength and production stability. More preferably, it is 0.5 to 200 g / 10 min.
- MFR is mass (g / 10 minutes) of the polymer which flows out out in 10 minutes under 190 degreeC and a 2.16-kg load based on JISK7210 unless there is particular notice.
- the group containing the partial structure of the acid anhydride in the molecular chain is a group in which at least one of the hydrogen atoms of the acid anhydride is replaced with a bond ( ⁇ ).
- the acid anhydride may be a chain acid anhydride or a cyclic acid anhydride. Also, mixed acid anhydride may be used.
- the above group is incorporated into the polymer molecular chain by a chemical bond.
- a group represented by the following general formula (Aanh-1) is preferable.
- Ls represents a single bond or a linking group
- Rs represents a hydrogen atom, an alkyl group, an alkenyl group, an alkynyl group, a cycloalkyl group, a cycloalkenyl group, an aryl group or a heterocyclic group.
- Rs and Ls may bond to each other to form a ring.
- Rsa represents a hydrogen atom or a substituent.
- the carbon number of the alkylene group is preferably 1 to 12, more preferably 1 to 8, and still more preferably 1 to 4.
- methylene, ethylene, isopropylene, trimethylene, tetramethylene, hexamethylene can be mentioned.
- the alkylene group may have a substituent, and such a substituent may, for example, be a substituent for Ra described later.
- the carbon number of the alkenylene group is preferably 2 to 12, more preferably 2 to 8, and still more preferably 2 to 4.
- vinylene, propynylene, 4-propyl-2-pentenylene may be mentioned.
- the alkenylene group may have a substituent, and examples of such a substituent include substituents in Ra described later.
- the carbon number of the alkynylene group is preferably 2 to 12, more preferably 2 to 8, and still more preferably 2 to 4.
- ethynylene, ethynylene methylene, methylene ethynylene methylene can be mentioned.
- the alkynylene group may have a substituent, and as such a substituent, a substituent at Ra described later can be mentioned.
- the carbon number of the cycloalkylene group is preferably 3 to 12, and more preferably 3 to 8.
- the number of ring members of the cycloalkylene group is preferably 3 to 7, more preferably 3, 5 or 6, and still more preferably 5 or 6.
- cyclopropylene, cyclopentylene and cyclohexylene can be mentioned.
- the cycloalkylene group may have a substituent, and examples of such a substituent include substituents in Ra described later.
- the carbon number of the cycloalkenylene group is preferably 5 to 12, and more preferably 5 to 8.
- the number of ring members of the cycloalkenylene group is preferably 5 to 7, and more preferably 5 or 6.
- cyclopentenylene and cyclohexenylene can be mentioned.
- the cycloalkenylene group may have a substituent, and such a substituent may, for example, be a substituent for Ra described later.
- the carbon number of the arylene group is preferably 6 to 12, and more preferably 6 to 8.
- phenylene and naphthylene can be mentioned.
- the arylene group may have a substituent, and such a substituent may, for example, be a substituent for Ra described later.
- the number of carbon atoms of the divalent heterocyclic group is preferably 0 to 12, and more preferably 1 to 8.
- the number of ring members of the divalent heterocyclic group and the heterocycle of the heterocyclic group are the same as Ra described later, and the preferred range is also the same.
- the divalent heterocyclic group may have a substituent, and such a substituent may, for example, be a substituent for Ra described later.
- the substituent in Rsa includes the substituent in Ra described later.
- Rsa is preferably a hydrogen atom, an alkyl group, an alkenyl group, a cycloalkyl group, a cycloalkenyl group, an aryl group or a heterocyclic group.
- the carbon number of the alkyl group in Rs is preferably 1 to 12, more preferably 1 to 8, and still more preferably 1 to 4. Examples include methyl, ethyl, isopropyl, n-propyl, n-butyl, t-butyl, n-pentyl, n-hexyl, n-octyl, 2-ethylhexyl and n-dodecyl.
- the alkyl group in Rs may have a substituent, and such a substituent includes a substituent in Ra described later.
- the carbon number of the alkenyl group in Rs is preferably 2 to 12, more preferably 2 to 8, and still more preferably 2 to 4. Examples include vinyl, allyl, 2-butenyl, 1,3-butadienyl and 2-pentenyl.
- the alkenyl group in R s may have a substituent, and such a substituent may, for example, be a substituent in Ra described later.
- the carbon number of the alkynyl group in Rs is preferably 2 to 12, more preferably 2 to 8, and still more preferably 2 to 4.
- ethynyl, 2-propynyl, 2-pentene-4-ynyl can be mentioned.
- the alkynyl group in Rs may have a substituent, and such a substituent includes substituents in Ra described later.
- 3-12 are preferable and, as for carbon number of the cycloalkyl group in Rs, 3-8 are more preferable.
- the number of ring members of the cycloalkyl group is preferably 3 to 7, more preferably 3, 5 or 6, and still more preferably 5 or 6.
- cyclopropyl, cyclopentyl and cyclohexyl can be mentioned.
- the cycloalkyl group in R s may have a substituent, and such a substituent may, for example, be a substituent in Ra described later.
- cycloalkenyl group in Rs 5-12 are preferable and, as for carbon number of the cycloalkenyl group in Rs, 5-8 are more preferable.
- the number of ring members of the cycloalkenyl group is preferably 5 to 7, and more preferably 5 or 6.
- cyclopentenyl and cyclohexenyl can be mentioned.
- the cycloalkenyl group in R s may have a substituent, and as such a substituent, a substituent in Ra described later can be mentioned.
- aryl group in R s may have a substituent, and such a substituent may, for example, be a substituent in Ra described later.
- 0-12 are preferable and, as for carbon number of the heterocyclic group in Rs, 1-8 are more preferable.
- the number of ring members of the heterocyclic group and the heterocycle of the heterocyclic group are the same as Ra described later, and the preferred range is also the same.
- the heterocyclic group in R s may have a substituent, and such a substituent may, for example, be a substituent in Ra described later.
- the ring formed by combining Rs and Ls with each other may be any of a saturated carbocyclic ring, an unsaturated carbocyclic ring, an aromatic carbocyclic ring, and a heterocyclic ring.
- the number of ring members of the ring to be formed is preferably 3 to 7, more preferably 5 or 6, and particularly preferably 5.
- the ring formed by combining Rs and Ls with each other is, for example, a 2,5-dioxotetrahydrofuran ring (maleic anhydride ring), a 2,5-dioxobenzotetrahydrofuran ring (phthalic anhydride ring), 2,6- Examples include dioxotetrahydropyran ring, 2,6-dioxo-1,4-dioxane ring, 2,6-dioxomorpholine ring, and 2,6-dioxothiomorpholine ring.
- the ring to be formed may have a substituent, and such a substituent includes a substituent in Ra described later.
- the group represented by the general formula (Aanh-1) is a monovalent group and is present at the side chain or at the end of the polymer.
- the polymer side chain means bonding to an atom constituting the main chain of the polymer.
- the group containing the partial structure of the acid anhydride in the polymer molecule is a group in which at least two of the hydrogen atoms of the acid anhydride are replaced with bonds ( ⁇ ).
- it is a group in which at least two hydrogen atoms of the acid anhydride have been replaced by bonds (-)
- it is preferably incorporated as a ring of the acid anhydride or an atom constituting the main chain of the polymer.
- a unit represented by the following general formula (Aanh-2) in the polymer main chain is preferable.
- Rt 1 and Rt 2 each independently represent a hydrogen atom or a substituent.
- Rt 1 and Rt 2 may bond to each other to form a ring.
- Rt 1 and Rt 2 examples include the substituents mentioned for Ra described later.
- Rt 1 and Rt 2 is a hydrogen atom, an alkyl group, a cycloalkyl group, an aryl group, a heterocyclic group, more preferably a hydrogen atom, an alkyl group, more preferably an aryl group, a hydrogen atom, an alkyl group more preferred.
- the alkyl group, cycloalkyl group, aryl group and heterocyclic group in Rt 1 and Rt 2 are the same as the alkyl group, cycloalkyl group, aryl group and heterocyclic group in Rs, and the preferred range is also the same. Moreover, these may have a substituent and the substituent in Ra mentioned later as such a substituent is mentioned.
- the ring formed by combining Rt 1 and Rt 2 with each other is preferably a 5- to 7-membered ring, and more preferably a 5- or 6-membered ring.
- a carbocyclic ring is preferable, and among these, a cyclopentane ring and a cyclohexane ring are more preferable.
- the resin having a group containing a partial structure of acid anhydride in the polymer molecule is preferably a so-called unsaturated carboxylic acid anhydride modified resin which is acid-modified with an unsaturated carboxylic acid anhydride.
- the unsaturated carboxylic acid anhydride modified thermoplastic resin is preferably the unsaturated carboxylic acid anhydride modified resin of the above base resin, that is, a resin obtained by modifying the above base resin with the unsaturated carboxylic acid anhydride, and the above polyolefin resin
- denatured with the unsaturated carboxylic acid anhydride is more preferable.
- Modification with unsaturated carboxylic acid anhydride may be either graft modification or be incorporated as a repeat unit into the polymer backbone.
- cyclic acid anhydrides include, for example, maleic acid anhydride, citraconic acid anhydride (methyl maleic acid anhydride), 2,3-dimethylmaleic acid anhydride, 2- (2) -Carboxyethyl) -3-methylmaleic anhydride, 2-cyclohexene-1,2-dicarboxylic anhydride, phenylmaleic anhydride, 2,3-diphenylmaleic anhydride, 5,6-dihydro-1, Acid anhydride of maleic acid skeleton such as 4-dithiin-2,3-dicarboxylic anhydride, 2,3-bis (2,4,5-trimethyl-3-thienyl) maleic anhydride, 4-ethynylphthalic acid Phthalic acid skeletons such as anhydride, 4,4 '-(ethine-1,2-diyl) diphthalic anhydride, 4- (1-propynyl) phthalic anhydride, 4-phen
- examples of chain acid anhydrides include acid anhydrides of fumaric acid, itaconic acid, acrylic acid and methacrylic acid, and unsaturated carboxylic acids and saturated aliphatic carboxylic acids thereof. And mixed acid anhydrides with acids, aromatic carboxylic acids and heterocyclic carboxylic acids.
- cyclic unsaturated carboxylic acid anhydride is preferable, acid anhydride of maleic acid skeleton is more preferable, and maleic acid anhydride is particularly preferable.
- maleic anhydride modified polyolefin maleic anhydride modified polyethylene, maleic anhydride modified polypropylene, and maleic anhydride modified polystyrene are preferable, but maleic anhydride modified polyethylene and maleic anhydride modified polypropylene are more preferable.
- maleic anhydride modified copolymer of 2 types of copolymers selected from ethylene, propylene and styrene is also preferable.
- SEBS styrene / ethylene / butylene / styrene
- maleic anhydride not only maleic anhydride but also polar groups [alkylene glycol type and (meth) acrylic acid type monomer components] may be contained as polar groups to be grafted or copolymerized.
- maleic anhydride-modified polyolefin polyethylene, polypropylene, polystyrene or copolymers thereof
- maleic anhydride-modified ethylene-propylene copolymer maleic anhydride-modified ethylene- ⁇ -olefin copolymer are particularly preferable.
- coalesced ethylene-vinyl acetate copolymer, ethylene-hexene copolymer, ethylene-octene copolymer, etc.
- SEBS styrene / ethylene / butylene / styrene
- the method (modification method) for modifying the unsaturated carboxylic acid anhydride is not particularly limited. It may be graft extrusion or graft polymerization of solution system, and may contain styrene as a comonomer.
- the introduction of the polar group may be through a synthesis step by a copolymerization reaction.
- the content of the resin having a group containing a partial structure of acid anhydride in the polymer molecule is preferably 1 to 50% by mass, more preferably 2 to 30% by mass, and still more preferably 5 to 20% by mass in the thermoplastic resin. preferable.
- the resin having a group containing the partial structure of the acid anhydride in the polymer molecule acts here, and the matrix resin (heat including the base resin) It is believed that the adhesion between the plastic resin and the cellulose is improved.
- the thermoplastic resin as a whole acts to increase the viscosity. If this is applied to the equation (1.1) of the stress (Fh) felt in a shear field and the equation (1.2) related thereto, as described above for the thermoplastic resin, cellulose in the shear field It will act in the direction in which the force it feels is greater.
- the force exerted on cellulose in a shear field can be strengthened. It is presumed that this promotes the refinement of the cellulose, and as a result, the elastic modulus of the apparent cellulose is improved.
- the apparent elastic modulus (Ef 1 ) of the cellulose contained in the thermoplastic resin composition is the cellulose contained in the thermoplastic resin composition containing no resin having a group containing an acid anhydride in the polymer molecule.
- the apparent elastic modulus (Ef 0 ) is preferably 1.1 times or more, or the apparent elastic modulus (Ef 1 ) of cellulose contained in the thermoplastic resin composition does not contain an ionic compound.
- the apparent elastic modulus (Ef 0 ) of the cellulose contained in the thermoplastic resin composition is preferably 1.1 times or more.
- the magnification (Ef 1 / Ef 0 ) is preferably as high as possible, more preferably 1.2 times or more, still more preferably 1.3 times or more, particularly preferably 1.4 times or more, and most preferably 1.5 times or more .
- the upper limit of 15 times or less is realistic.
- the apparent elastic modulus of cellulose contained in the thermoplastic resin composition can be measured as follows.
- a bending test piece (for example, 4 mm in thickness ⁇ 80 mm in length) is produced by injection molding or the like.
- the injection conditions can be carried out under generally suitable molding conditions.
- the flexural modulus is calculated according to JIS K 7171.
- the density is determined in accordance with JIS K7112, but the measuring solvent is not water but ethanol. From the densities obtained, the volume fraction of each component of resin and cellulose is calculated.
- the density and elastic modulus of the resin alone are separately calculated according to JIS K 7112 and JIS K 7171.
- the apparent elastic modulus Ef of cellulose can be obtained from Formula (2.2) obtained by modifying Formula (2.1) below.
- Em is usually calculated
- Formula (4.2) since there are at least two types of matrix resin, they are determined as Formula (4.2) from Formula (4.1) below based on the composite rule. This elastic modulus is set to Ef 1 .
- Ec is a Young's modulus (elastic modulus) of a bending test piece which is a composite material
- Em is a Young's modulus (elastic modulus) of a thermoplastic resin which is a base material
- Ef is a Young's modulus of cellulose which is a fiber (Elastic modulus).
- Vm is a volume fraction of the thermoplastic resin which is a base material
- Vf is a volume fraction of cellulose which is a fiber.
- the matrix resin can not be regarded as a single system (if it is considered that the mixture is a mixture of two or more types and the mixing amount has a significant influence on the elastic modulus), the composite law is also followed among the matrix resins.
- the elastic modulus of each component is defined from the following formula (4.1)
- the apparent elastic modulus of cellulose is finally determined by the above formula (2.2).
- the sum of Vp of each component satisfies 1, that is, the following equation (4.2).
- Ep is the Young's modulus (elastic modulus) of the component p
- Vp is the volume fraction of the component p, which is obtained from the density.
- n is the maximum number of components present.
- thermoplastic resin composition obtained by removing the acid-modified thermoplastic resin and the ionic compound from the above-mentioned thermoplastic resin composition (if either one is present, the existing acid-modified thermoplastic resin or ionic compound is excluded)
- the apparent elastic modulus Ef of cellulose is determined.
- the elastic modulus in this case is Ef 0 .
- Each elastic modulus obtained above, on the basis of Ef 1 and Ef 0, obtains the Ef 1 magnification (Ef 1 / Ef 0) for Ef 0.
- the cellulose used in the present invention is preferably fibrous cellulose of plant origin, and in particular, fibrous cellulose of fine plant origin is preferred.
- cellulose is used as the compounding material of the resin part.
- the recyclability of a molded article can also be improved.
- Pulp is also a raw material of paper and is mainly composed of a tracheid extracted from plants.
- the main component of pulp is polysaccharides, and the main component is cellulose.
- the fibrous cellulose of plant origin is not particularly limited, but for example, wood, bamboo, hemp, jute, kenaf, agricultural waste (eg, straw of wheat or rice, stem of corn, cotton etc., Examples are those derived from plants such as sugar cane), cloth, regenerated pulp and waste paper, but in the present invention, those derived from wood or wood are preferable, and kraft pulp is particularly preferable.
- Kraft pulp is a general term for pulp from which lignin and hemicellulose are removed from wood or plant material by chemical treatment with caustic soda or the like, and almost pure cellulose is taken out.
- the above-described cellulose is kneaded in a thermoplastic resin to realize refinement of the cellulose.
- Plant-derived fibrous cellulose forms a bundle of 30 to 40 molecules and forms ultrafine-thin, highly crystalline microfibrils with a diameter of about 3 nm and a length of several hundred nm to several tens of ⁇ m, and these are soft.
- a bunched structure is formed through the non-crystal part.
- Powdered cellulose used as a raw material of the present invention is this bundle-like aggregate.
- the microfibrils are said to have an extremely high elastic modulus, and ideally have an elastic modulus of about 140 GPa, because the cellulose molecular chains that constitute them are extended chain crystals.
- the elastic modulus of cellulose increases as the wire diameter decreases. Therefore, in order to improve the performance as a reinforced resin, it is more effective as the diameter of the cellulose dispersed in the thermoplastic resin is reduced and finer.
- the finely divided cellulose is preferably a rod-like fiber cellulose.
- the form of rod-like fibers is not particularly limited, and straight fibers and bent fibers can be mentioned.
- the short side length (diameter) of the cellulose is preferably 2 ⁇ m or less, more preferably 3 nm to 2 ⁇ m, still more preferably 3 nm to 1 ⁇ m, still more preferably 3 nm to 0.5 ⁇ m, and particularly preferably 4 to 300 nm.
- the long side length (length) is preferably 0.03 to 500 ⁇ m, and more preferably 0.05 to 200 ⁇ m.
- the aspect ratio is preferably 5 or more, and more preferably 10 to 1,000. The aspect ratio is a value obtained by dividing the average length by the average fiber diameter.
- the finely divided cellulose 15% or more of the contained cellulose has a short side length of 2 ⁇ m or less. 20% or more is more preferable, and, as for content of the cellulose fiber of short side length 2 micrometers or less, 25% or more is more preferable.
- the content of cellulose is preferably 1 to 100 parts by mass, more preferably 5 to 70 parts by mass, and still more preferably 10 to 50 parts by mass with respect to 100 parts by mass of the thermoplastic resin. If the content of cellulose is less than 1 part by mass, transmission of force to cellulose does not effectively occur during kneading, and it is difficult to obtain substantially refined cellulose. On the other hand, when the content of cellulose exceeds 100 parts by mass, good dispersion of the cellulose in the thermoplastic resin becomes difficult, and good properties for use as a material can not be obtained.
- the thermoplastic resin composition of the present invention may contain an ionic compound together with cellulose.
- the ionic compound used in the present invention is preferably one generally referred to as an ionic liquid.
- An ionic liquid is a salt which exists as a liquid in a wide temperature range, and is a liquid composed only of ions.
- a salt having a melting point of 100 ° C. or less is defined as an ionic liquid (IL), and an ionic liquid having a melting point near room temperature is referred to as “RTIL (room temperature IL)”.
- the ionic compound used in the present invention is generally preferably referred to as an ionic liquid, but the melting point may be over 100 ° C., for example, 150 ° C. or more. That is, in the present invention, at the stage of extruding cellulose reinforced resin or cellulose reinforced resin composition, and processing and molding by injection etc, in order to refine cellulose by kneading in processing machine, temperature in processing process and processing machine Can be set to the melting point or more of the ionic compound. Therefore, for example, even if the melting point of the ionic compound is 180 ° C., the same action as a so-called ionic liquid can be expected by processing at a temperature higher than 180 ° C., for example, 190 ° C.
- the ionic compound is preferably an organic ionic compound, and is preferably an onium salt such as quaternary phosphonium salt or quaternary ammonium salt, and among these, it is represented by the following general formula (1) or (2) Compounds are preferred.
- Ra represents a hydrogen atom or a substituent.
- L 1 represents a divalent linking group.
- R 1 to R 5 independently represents an alkyl group, an alkenyl group, a cycloalkyl group, an aryl group or a heterocyclic group. At least two of R 2 to R 5 may bond to each other to form a ring.
- X - represents an anion.
- Z 1 is CC (Ra) — or NN—, preferably CC (Ra) —.
- the substituent in Ra is an alkyl group, an alkenyl group, a cycloalkyl group, an aryl group, a heterocyclic group, an alkoxy group, an aryloxy group, an alkylthio group, an arylthio group, an amino group, an acyl group, an acylamino group, a sulfonamide group, carbamoyl Groups, sulfamoyl group, alkoxycarbonyl group, aryloxycarbonyl group, acyloxy group, sulfonyl group, halogen atom, hydroxy group, carboxy group, sulfo group.
- the carbon number of the alkyl group is preferably 1 to 20, more preferably 1 to 12, and still more preferably 1 to 8.
- Examples of the alkyl group include methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, t-butyl, n-pentyl, t-pentyl, n-hexyl, n-pentyl, n-octyl and 2-ethylhexyl , N-octyl, n-decyl, n-dodecyl, n-hexadecyl, n-octadecyl.
- the alkyl group may have a substituent, and examples of the substituent include the substituents listed for Ra.
- the carbon number of the alkenyl group is preferably 2 to 20, more preferably 2 to 12, and still more preferably 2 to 8.
- Examples of the alkenyl group include vinyl, allyl and oleyl.
- the alkenyl group may have a substituent, and the substituent includes the substituents mentioned for Ra.
- the cycloalkyl group is preferably a 3- to 7-membered ring cycloalkyl group, more preferably a 3, 5, 6 or 7-membered ring cycloalkyl group, and still more preferably a 5- or 6-membered ring cycloalkyl group.
- the carbon number of the cycloalkyl group is preferably 3 to 20, more preferably 3 to 12, still more preferably 5 to 12, and particularly preferably 5 to 8.
- Examples of the cycloalkyl group include cyclopropyl, cyclopentyl and cyclohexyl.
- the cycloalkyl group may have a substituent, and examples of the substituent include the substituents listed for Ra.
- the carbon number of the aryl group is preferably 6 to 20, more preferably 6 to 12, and still more preferably 6 to 8.
- Examples of the aryl group include phenyl and naphthyl.
- the aryl group may have a substituent, and the substituent includes the substituents listed for Ra.
- the hetero ring constituting the hetero ring of the hetero ring group is selected from an oxygen atom, a sulfur atom and a nitrogen atom, and a 5- or 7-membered hetero ring is preferable. Further, the hetero ring may be an aromatic ring, an unsaturated ring or a saturated ring.
- the carbon number of the heterocyclic group is preferably 0 to 20, more preferably 1 to 12, and still more preferably 1 to 8.
- the heterocycle of the heterocycle group is, for example, furan ring, thiophene ring, pyrrole ring, imidazole ring, pyrazole ring, triazole ring, tetrazole ring, oxazole ring, thiazole ring, pyridine ring, pyrazine ring, pyrimidine ring, pyridazine ring, Triazine ring, indoline ring, tetrahydrofuran ring, tetrahydrothiophene ring, pyrrolidine ring, mepyrrolidine ring, imidazolidine ring, imidazoline ring, pyrazodine ring, piperidine ring, piperazine ring, morpholine ring, thiomorpholine ring, 1,1-dioxothiomorpholine And rings, 1-oxomorpholine ring, quinuclidine ring, 1,4-diazabicy
- the benzofuran ring the benzothiophene ring, the benzoimidazole ring, the benzopyrazole ring, the benzotriazole ring, the benzoxazole ring, and the benzothiazole ring, those condensed with a benzene ring or another ring are also included.
- the heterocyclic group may have a substituent, and the substituent includes the substituents listed for Ra.
- the carbon number of the alkoxy group is preferably 1 to 20, more preferably 1 to 12, and still more preferably 1 to 8.
- the alkoxy group for example, methoxy, ethoxy, n-propoxy, isopropoxy, n-butoxy, isobutoxy, t-butoxy, n-pentyloxy, t-pentyloxy, n-hexyloxy, n-pentyloxy, n- Examples include octyloxy, 2-ethylhexyloxy, n-octyloxy, n-decyloxy, n-dodecyloxy, n-hexadecyloxy and n-octadecyloxy.
- the alkoxy group may have a substituent, and examples of the substituent include the substituents listed for Ra.
- the carbon number of the aryloxy group is preferably 6 to 20, more preferably 6 to 12, and still more preferably 6 to 8.
- Examples of the aryloxy group include phenoxy and naphthoxy.
- the aryloxy group may have a substituent, and the substituent includes the substituents listed for Ra.
- the carbon number of the alkylthio group is preferably 1 to 20, more preferably 1 to 12, and still more preferably 1 to 8.
- Examples of the alkylthio group include methylthio, ethylthio, n-propylthio, isopropylthio, n-butylthio, isobutylthio, t-butylthio, n-pentylthio, t-pentylthio, n-hexylthio, n-pentylthio, n-octylthio, 2 -Ethylhexylthio, n-octylthio, n-decylthio, n-dodecylthio, n-hexadecylthio, n-octadecylthio.
- the alkylthio group may have a substituent, and examples of the substituent include the substituents listed for Ra
- the carbon number of the arylthio group is preferably 6 to 20, more preferably 6 to 12, and still more preferably 6 to 8.
- Examples of the arylthio group include phenylthio and naphthylthio.
- the arylthio group may have a substituent, and the substituent includes the substituents mentioned for Ra.
- the amino group includes an amino group, an alkylamino group, an arylamino group, and a heterocyclic amino group, and the carbon number of the amino group is preferably 0 to 20, more preferably 0 to 12, and still more preferably 1 to 12 -8 are particularly preferred.
- the amino group include amino, methylamino, dimethylamino, ethylamino, diethylamino, isopropylamino, di-n-propylamino, 2-ethylhexylamino, n-octylamino, dodecylamino, phenylamino, diphenylamino, phenylmethyl Amino is mentioned.
- the amino group may have a substituent, and the substituent includes the substituents listed for Ra.
- the acyl group includes formyl group, alkanoyl group, acycloalkanoyl group, alkenoyl group, aryloyl group and heterocyclic carbonyl group.
- the carbon number of the acyl group is preferably 1 to 20, more preferably 2 to 12, and still more preferably 2 to 8.
- acyl group examples include formyl, acetyl, propionyl, butyryl, valeryl, pivaloyl, lauroyl, palmitoyl, stearoyl, cyclopropylcarbonyl, cyclopentylcarbonyl, cyclopentylcarbonyl, cyclohexylcarbonyl, acryloyl, methacryloyl, oleyl, benzoyl, naphthoyl, nicotinoyl and isonicotininoyl.
- Be The acyl group may have a substituent, and examples of the substituent include the substituents listed for Ra.
- the acylamino group includes an amino group in which the above-mentioned acyl group is substituted to a nitrogen atom.
- the carbon number of the acylamino group is preferably 1 to 20, more preferably 2 to 12, and still more preferably 2 to 8.
- acylamino group examples include formylamino, acetylamino, propionylamino, butyrylamino, valerylamino, pivaloylamino, lauroylamino, palmitoylamino, stearoylamino, cyclopropylcarbonylamino, cyclopentylcarbonylamino, cyclohexylcarbonylamino, acryloylamino, methacryloylamino, And oleylamino, benzoylamino, naphthoylamino, nicotinoylamino and isonicotinoylamino.
- the acylamino group may have a substituent, and examples of the substituent include the substituents listed for Ra.
- the sulfonamide group includes an alkyl sulfonamide group, a cycloalkyl sulfonamide group, an aryl sulfonamide group, and a heterocyclic sulfonamide group.
- the carbon number of the sulfonamide group is preferably 1 to 20, more preferably 2 to 12, and still more preferably 2 to 8.
- sulfonamide group examples include methane sulfonamide, ethane sulfonamide, propane sulfonamide, octane sulfonamide, cyclopentane sulfonamide, cyclohexane sulfonamide, benzene sulfonamide, and naphthalene sulfonamide.
- the sulfonamide group may have a substituent, and examples of the substituent include the substituents listed for Ra.
- the carbamoyl group includes a carbamoyl group, an alkylcarbamoyl group, a cycloalkylcarbamoyl group, an arylcarbamoyl group and a heterocyclic carbamoyl group.
- the carbon number of the carbamoyl group is preferably 1 to 20, more preferably 2 to 12, and still more preferably 2 to 8.
- carbamoyl group examples include N-methylcarbamoyl, N, N-dimethylcarbamoyl, N-phenylcarbamoyl, N-phenyl-N-methylcarbamoyl, N-cyclohexylcarbamoyl, N-imidazolylcarbamoyl, pyrrolidine carbonyl and piperidine carbonyl.
- the carbamoyl group may have a substituent, and examples of the substituent include the substituents listed for Ra.
- the sulfamoyl group includes a sulfamoyl group, an alkylsulfamoyl group, a cycloalkylsulfamoyl group, an arylsulfamoyl group and a heterocyclic sulfamoyl group.
- the carbon number of the sulfamoyl group is preferably 0 to 20, more preferably 1 to 12, and still more preferably 1 to 8.
- sulfamoyl group for example, N-methylsulfamoyl, N, N-dimethylsulfamoyl, N-phenylsulfamoyl, N-phenyl-N-methylsulfamoyl, N-cyclohexylsulfamoyl, N- Imidazolyl sulfamoyl, pyrrolidine sulfamoyl, piperidine sulfamoyl is mentioned.
- the sulfamoyl group may have a substituent, and examples of the substituent include the substituents listed for Ra.
- the carbon number of the alkoxycarbonyl group is preferably 2 to 20, more preferably 2 to 12, and still more preferably 2 to 8.
- the alkoxycarbonyl group for example, methoxycarbonyl, ethoxycarbonyl, n-propoxycarbonyl, isopropoxycarbonyl, n-butoxycarbonyl, isobutoxycarbonyl, t-butoxycarbonyl, n-pentyloxycarbonyl, t-pentyloxycarbonyl, n -Hexyloxycarbonyl, n-pentyloxycarbonyl, n-octyloxycarbonyl, 2-ethylhexyloxycarbonyl, n-octyloxycarbonyl, n-decyloxycarbonyl, n-dodecyloxycarbonyl, n-hexadecyloxycarbonyl, n- And octadecyloxycarbonyl.
- the number of carbon atoms in the aryloxycarbonyl group is preferably 7 to 20, and more preferably 7 to 12.
- Examples of the aryloxycarbonyl group include phenoxycarbonyl and naphthoxycarbonyl.
- the aryloxycarbonyl group may have a substituent, and examples of the substituent include the substituents mentioned for Ra.
- the acyloxy group includes a formyloxy group, an alkanoyloxy group, an acycloalkanoyloxy group, an alkenoyl oxyl group, an aryloyloxy group, and a heterocyclic carbonyloxy group.
- the carbon number of the acyloxy group is preferably 1 to 20, more preferably 2 to 12, and still more preferably 2 to 8.
- acyloxy group for example, formyloxy, acetyloxy, propionyloxy, butyryloxy, valeryloxy, pivaloyloxy, lauroyloxy, palmitoyloxy, stearoyloxy, cyclopropylcarbonyloxy, cyclopentylcarbonyloxy, cyclohexylcarbonyloxy, acryloyloxy, methacryloyloxy, And oleyloxy, benzoyloxy, naphthoyloxy, nicotinoyloxy, isonicotinoyloxy.
- the acyloxy group may have a substituent, and examples of the substituent include the substituents listed for Ra.
- the sulfonyl group includes an alkylsulfonyl group, a cycloalkyl sulfonyl group, an aryl sulfonyl group, and a heterocyclic sulfonyl group.
- the carbon number of the sulfonyl group is preferably 1 to 20, more preferably 2 to 12, and still more preferably 2 to 8.
- sulfonyl group examples include methanesulfonyl, ethanesulfonyl, propanesulfonyl, octanesulfonyl, cyclopentanesulfonyl, cyclohexanesulfonyl, benzenesulfonyl and naphthalenesulfonyl.
- the sulfonyl group may have a substituent, and examples of the substituent include the substituents listed for Ra.
- the halogen atom includes a fluorine atom, a chlorine atom, a bromine atom and an iodine atom.
- Ra is preferably a hydrogen atom, an alkyl group, a cycloalkyl group, an aryl group, a heterocyclic group, an alkoxy group, an alkylthio group or an amino group, more preferably a hydrogen atom, an alkyl group, a cycloalkyl group or an aryl group, a hydrogen atom, An alkyl group is more preferred, and a hydrogen atom is particularly preferred.
- a linking group forming a ring is more preferable, and a 5-membered nitrogen-containing heteroaromatic ring is particularly preferable.
- the formed nitrogen-containing heterocycle may be fused with a benzene ring or another ring, or may be substituted with a substituent. As such a substituent, a substituent at Ra can be mentioned.
- the divalent linking group in L 1 is preferably a linking group in which a linking atom is selected from a carbon atom, an oxygen atom, a sulfur atom, and a nitrogen atom.
- the alkyl group, the alkenyl group, the cycloalkyl group, the aryl group and the heterocyclic group in R 1 to R 5 are the same as the alkyl group, alkenyl group, cycloalkyl group, aryl group and heterocyclic group in Ra, and the preferable range is also It is the same.
- a 5- to 7-membered ring is preferable, and a 5- or 6-membered ring is more preferable as a ring formed by bonding at least two of R 2 to R 5 to each other.
- the ring to be formed may be an aromatic ring, an unsaturated ring or a saturated ring, but a saturated ring is preferred.
- Examples of the ring formed by bonding two of R 2 to R 5 to each other include a pyrrolidine ring, a pyrroline ring, a pyrazolidine ring, a pyrazoline ring, a pyrrole ring, a piperidine ring, a piperazine ring, a morpholine ring, a thiomorpholine ring, Examples include 1-dioxothiomorpholine ring and 1-oxomorpholine ring.
- Examples of the ring formed by bonding three of R 2 to R 5 to each other include a quinuclidine ring and a 1,4-diazabicyclo [2.2.2] octane ring.
- 1-alkyl-3-methylimidazolium such as 1-ethyl-3-methylimidazolium, 1-butyl-3-methylimidazolium, 1-hexyl-3-methylimidazolium, 1-octyl-3-methylimidazolium 1,3-Dimethylimidazolium, 1,3-Diethylimidazolium, 1,2,3-Trimethylimidazolium, 1,2,3,4-Tetramethylimidazolium, 1,3,4-Trimethyl-2- Ethylimidazolium, 1,3-Dimethyl-2,4-diethylimidazolium, 1,2-Dimethyl-3,4-diethylimidazolium, 1-Methyl-2,3,4-triethylimidazolium, 1,2, 3,4-tetraethylimidazolium, 1,3-dimethyl-2-ethylimidazolium, 1-ethyl-2,3-dimethyli Dazolium, 1,2,
- X - in the anion may inorganic anion, either an organic anion.
- organic anions organic carboxylic acid anions, organic sulfonic acid anion, an organic phosphate anions, organic phosphonic acid anion, dicyanamide ion [N - (CN) 2], organic imide ion, organic methide anion, organic And phosphorus anions and organic boron anions.
- the organic carboxylic acid or sulfonic acid anion may be any of an aliphatic carboxylic acid or sulfonic acid anion, an aromatic carboxylic acid or sulfonic acid anion, and a heterocyclic carboxylic acid or sulfonic acid anion. Further, it may be an anion (polyvalent anion) of polyvalent carboxylic acid or sulfonic acid such as dicarboxylic acid or disulfonic acid.
- a preferred anion of the organic carboxylic acid anion is represented by the following general formula (A1). Moreover, the preferable anion of the organic sulfonate anion is represented by the following general formula (A2).
- Rb represents a hydrogen atom, an alkyl group, a cycloalkyl group, an alkenyl group, an aryl group or a heterocyclic group
- Rc represents an alkyl group, a cycloalkyl group, an alkenyl group, an aryl group or Indicates a heterocyclic group.
- the alkyl group, cycloalkyl group, alkenyl group, aryl group and heterocyclic group in Rb and Rc are the same as the alkyl group, cycloalkyl group, alkenyl group, aryl group and heterocyclic group in Ra.
- these alkyl group, cycloalkyl group, alkenyl group, aryl group and heterocyclic group may have a substituent, and examples of such a substituent include the substituents mentioned for Ra.
- organic carboxylate anion examples include formate anion, acetate anion, propionate anion, butyrate anion, isobutyrate anion, valerate anion, isovalerate anion, pivalate anion, laurate anion, myristate anion, palmitic acid.
- Anion, stearate, trifluoroacetate, trichloroacetate, anion of amino acid eg, glycine, glutamine, glutamic acid, arginine, arginine, arginine, asparagine, aspartic acid, cysteine, proline, serine, tyrosine, valine, leucine, isoleucine ,
- acrylic acid anion, methacrylic acid anion, crotonic acid anion iso Rotonic acid anion, oleic acid anion, cinnamate anion, cyclopropane carboxylic acid anion, cyclopentane carboxylic acid anion, cyclohexane carboxylic acid anion, benzoic acid anion, toluic acid anion, naphthalene carboxylic acid anion, nico
- organic sulfonate anion examples include methanesulfonic acid anion, ethanesulfonic acid anion, propanesulfonic acid anion, octanesulfonic acid anion, 2-ethylhexanesulfonic acid anion, cyclohexanesulfonic acid anion, benzenesulfonic acid anion, toluene sulfone
- organic sulfonate anion examples include methanesulfonic acid anion, ethanesulfonic acid anion, propanesulfonic acid anion, octanesulfonic acid anion, 2-ethylhexanesulfonic acid anion, cyclohexanesulfonic acid anion, benzenesulfonic acid anion, toluene sulfone
- examples of such anions include acid anions, naphthalenesulfonic acid anions, 4,6-disulfo-1-
- the organic phosphoric acid or phosphonic acid anion is preferably an anion represented by the following general formula (A3).
- Rd represents a hydrogen atom, an alkyl group, a cycloalkyl group, an alkenyl group, an aryl group, a heterocyclic group, an alkoxy group or an aryloxy group
- Y 1 represents -O 2 - or -ORe
- Re represents a hydrogen atom, an alkyl group, a cycloalkyl group, an alkenyl group, an aryl group or a heterocyclic group.
- the alkyl group, cycloalkyl group, alkenyl group, aryl group, heterocyclic group, alkoxy group and aryloxy group in Rd are each an alkyl group, cycloalkyl group, alkenyl group, aryl group, heterocyclic group, alkoxy group and aryl in Ra. It is synonymous with an oxy group, and the alkyl group, cycloalkyl group, an alkenyl group, an aryl group, and a heterocyclic group in Re are synonymous with the alkyl group, a cycloalkyl group, an alkenyl group, an aryl group, and a heterocyclic group in Ra.
- Organic phosphoric acid or phosphonic acid anions are methylphosphonic acid mono- or dianion, ethylphosphonic acid mono- or dianion, propylphosphonic acid mono- or dianion, heptylphosphonic acid mono- or dianion, hexylphosphonic acid mono- or dianion, decylphosphonic acid mono- or dianion Octylphosphonic acid mono- or dianion, vinylphosphonic acid mono- or dianion, aminomethylphosphonic acid mono- or dianion, phenylphosphonic acid mono- or dianion, methylenediphosphonic acid mono- to tetraanion, nitrilotris (methylenephosphonic acid mono- to hexaanion), 1,4-phenylenediphosphonic acid mono-tetraanion, 4-phosphonobutyric acid mono-, di- or trianion, p-xy Njihosuhon acid mono- to tetra-
- the organic imide ion, the organic methide anion, the organic phosphorus anion and the organic boron anion are preferably anions represented by the following general formulas (A4) to (A7).
- Rf 1 to Rf 3 each represent an alkyl group substituted with a fluorine atom or an aryl group substituted with a fluorine atom
- two Rf 1 , three Rf 2 and three Rf 3 are And each may be the same or different.
- Rg 1 to Rg 4 each independently represent an alkyl group, a cycloalkyl group or an aryl group.
- the carbon number of the alkyl group substituted with a fluorine atom in Rf 1 to Rf 3 is preferably 1 to 20, more preferably 1 to 12, still more preferably 1 to 8, and particularly preferably 1 or 2.
- the alkyl group substituted with a fluorine atom is an alkyl group substituted with at least one fluorine atom, preferably a perfluoroalkyl group.
- alkyl group substituted with a fluorine atom for example, perfluoromethyl, perfluoroethyl, perfluoropropyl, perfluorobutyl, perfluoropentyl, perfluorohexyl, perfluorooctyl, perfluoro 2-ethylhexyl, difluoromethyl, 2 2,2,2-trifluoroethyl, 1,1-difluoroethyl, 1,1,2-trifluoroethyl, 1,1,2,2-tetrafluoroethyl, perfluorobenzyl.
- the carbon number of the aryl group substituted with a fluorine atom in Rf 1 to Rf 3 is preferably 6 to 20, more preferably 6 to 12, still more preferably 6 to 10, and particularly preferably 6 to 8.
- the aryl group substituted with a fluorine atom is an aryl group substituted with at least one fluorine atom, preferably a perfluoroaryl group. Examples of the aryl group substituted with a fluorine atom include perfluorophenyl, perfluorotolyl and 2,6-dichloro-3,4,5-trifluorophenyl.
- the alkyl group, cycloalkyl group and aryl group in Rg 1 to Rg 4 are the same as the alkyl group, cycloalkyl group and aryl group in Ra.
- Each of Rg 1 to Rg 4 is preferably an alkyl group or an aryl group, and is preferably an alkyl group having 1 to 8 carbon atoms or an aryl group having 6 to 16 carbon atoms.
- the aryl group is preferably a phenyl group or a naphthyl group.
- examples of the organic boron anion include the following anions.
- X - is preferably a halide ion, a carboxylate anion, a sulfonate anion, a phosphate anion, a phosphonate anion, a dicyanamide ion, an anion represented by the general formula (A4), and a halogen ion, a carboxylate anion, a sulfonate anion
- the phosphate anion, the phosphonate anion, the dicyanamide ion or the bis (trifluoromethanesulfonyl) imide ion is more preferable, the halogen ion and the carboxylate anion are particularly preferable, and the carboxylate anion is most preferable.
- quaternary phosphonium salts can be mentioned in addition to the compounds represented by the above general formula (1) or (2), and the present invention is also preferable.
- quaternary phosphonium of the quaternary phosphonium salt include tetramethyl phosphonium, tetraethyl phosphonium, tetrabutyl phosphonium, triethyl methyl phosphonium, methyl tributyl phosphonium and dimethyl diethyl phosphonium.
- Anion is the X - is preferable.
- the compound represented by the general formula (1) or (2) is preferably represented by any one of the following general formulas (1a), (1b) and (2a) to (2c).
- R 1 in (1b), (2a) ⁇ (2c), R 1, R 2 and X - is, R 1 in the general formula (1) or (2), R 2 and X - synonymous And the preferred range is also the same.
- R 11 and R 12 each independently represent a substituent.
- n 11 is an integer of 0 to 3
- n 12 is an integer of 0 to 5.
- R 11 is 2 or more, plural R 11 s may be the same as or different from each other.
- at least two R 11 may be bonded to each other to form a ring.
- Each of R 13 to R 15 independently represents an alkyl group, an alkenyl group, a cycloalkyl group, an aryl group or a heterocyclic group.
- R 21 has the same meaning as R 2 , and the preferred range is also the same.
- R ⁇ 1 and R ⁇ 2 may be bonded to each other to form a ring.
- R 11 and R 12 has the same meaning as Ra.
- R 1 has the same meaning as R 1 in the general formula (1), and the preferred range is also the same.
- R 2 has the same meaning as R 2 in the general formula (2), and the preferred range is also the same.
- R 13 to R 15 are the same as R 3 to R 5 in General Formula (2) except that two or more of R 13 to R 15 do not combine with each other to form a ring, and a preferred range is Is also the same.
- Examples of the substituent for R ⁇ 1 include the substituents mentioned for Ra, and an alkyl group, an alkenyl group, a cycloalkyl group, an aryl group, a heterocyclic group, an acyl group and a sulfonyl group are preferable, and an alkyl group, an alkenyl group and a cycloalkyl group are preferable.
- An aryl group and a heterocyclic group are more preferable, and an alkyl group, an alkenyl group, a cycloalkyl group and an aryl group are more preferable.
- the substituent in R ⁇ 2 has the same meaning as the substituent in R ⁇ 1, and the preferred range is also the same.
- the ring formed by bonding of at least two R 11 to each other is preferably a 5- or 6-membered ring, more preferably a benzene ring or a heterocycle, still more preferably a benzene ring or a heteroaromatic ring, and particularly preferably a benzene ring.
- the ring formed by combining R ⁇ 1 and R ⁇ 2 is preferably a 5- or 6-membered ring, more preferably a nitrogen-containing saturated ring, and still more preferably a pyrrolidine ring, piperidine ring, piperazine ring, morpholine ring or thiomorpholine ring.
- R 11 and R 12 are preferably alkyl groups, and R 13 to R 15 , R 2 and R 21 are preferably alkyl groups and aryl groups, and more preferably alkyl groups. Further, R 1 and R 12 are preferably alkyl groups having different carbon numbers from each other.
- the compounds represented by the general formulas (1a), (1b) and (2a) to (2c) are preferable,
- the compound represented by General Formula (1a) or (2a) is more preferable, and the compound represented by General Formula (1a) is more preferable.
- ionic liquids are mentioned as an ionic compound used by this invention.
- the ion compound containing an ionic liquid can also use what is marketed.
- the following ionic liquids are mentioned as such a compound.
- Non-water-miscible ionic liquid 1-ethyl-3-methylimidazolium bis (trifluoromethylsulfonyl) imide, 1-propyl-2,3-dimethylimidazolium bis (trifluoromethylsulfonyl) imide, 1-butyl -3-Methylimidazolium bis (trifluoromethylsulfonyl) imide, 1-propyl-2,3-dimethylimidazolium tris (trifluoromethylsulfonyl) methide [above, commercially available from Covalent Associates Inc], N, N-diethyl-N- Methyl-N- (2-methoxyethyl) ammonium bis (trifluoromethylsulfonyl) imide, 1-hexyl-3-methylimidazolium bis (trifluoromethylsulfonyl) imide, 1-octyl-3-methylimidazolium bis Trifluoromethyls
- the ionic compounds may be used alone or in combination of two or more.
- the content of the ionic compound is preferably 0.001 times or more and less than 1.000 times by mass ratio, more preferably 0.01 times or more and less than 1.000 times, more preferably 0.01 times the mass of cellulose. It is more preferably not less than 1.000 times, particularly preferably 0.01 to 0.8 times, and most preferably 0.05 to 0.7 times.
- An ionic compound is a salt of an anionic component and a cationic component, and because of its high affinity to cellulose molecules, it exhibits a solution property enough to completely dissolve cellulose when the ionic substance is in a liquid state.
- ionic compounds The interaction of ionic compounds with cellulose molecules is described, for example, in Green Chem. As reported in J., 2015, 17, 694-714, an ionic compound acts on a hydroxyl group (hydroxy group) possessed by a cellulose molecule to break the hydrogen bond formed by the hydroxyl groups of the cellulose molecule and thereby intermolecularize the cellulose It is proposed that dissolution in ionic compounds occurs by
- thermoplastic resin composition of the present invention in addition to the above, antioxidants, light stabilizers, radical scavengers, UV absorbers, colorants (dyes, organic pigments, inorganic pigments), fillers, lubricants, plasticizers , Processing aids such as acrylic processing aids, foaming agents, lubricants such as paraffin wax, surface treatment agents, crystal nucleating agents, mold release agents, hydrolysis inhibitors, antiblocking agents, antistatic agents, antifogging agents, Other additive components such as a mildew proofing agent, an ion trap agent, a flame retardant, a flame retardant auxiliary and the like can be suitably contained within the range not impairing the object.
- antioxidants light stabilizers, radical scavengers, UV absorbers, colorants (dyes, organic pigments, inorganic pigments), fillers, lubricants, plasticizers , Processing aids such as acrylic processing aids, foaming agents, lubricants such as paraffin wax, surface treatment agents, crystal nu
- antioxidants and deterioration inhibitors examples include phenolic antioxidants, phosphorus antioxidants, sulfur antioxidants, hydroxylamine antioxidants, and amine antioxidants. Hindered phenolic compounds having a t-alkyl group are preferred.
- phenolic antioxidant examples include tetrakis [methylene-3 (3 ′, 5′-di-t-butyl-4-hydroxyphenyl) propionate] methane, octadecyl-3- (3,5-di-t- Butyl-4-hydroxyphenyl) propionate, 3,9-bis [2- ⁇ 3- (3-t-butyl-4-hydroxy-5-methylphenyl) propionyloxy ⁇ -1,1-dimethylethyl] -2, 4,8,10-Tetraoxaspiro [5-5] undecane, Triethylene glycol N-bis-3- (3-t-butyl-5-methyl-4-hydroxyphenyl) propionate, 1,6-hexanediol Bis [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate], 2,2-thiobis-diethylenebis [3- (3, -Di-t-butyl-4-hydroxyphenyl) propionate
- a phosphorus antioxidant for example, tris (nonylphenyl) phosphite, tris (2,4-di-t-butylphenyl) phosphite, distearyl pentaerythritol diphosphite, bis (2,4-di-) t-Butylphenyl) pentaerythritol diphosphite, bis (2,4-di-t-butyl-6-methylphenyl) pentaerythritol diphosphite, bis (2,6-di-t-butyl-4-methylphenyl 2.) pentaerythritol diphosphite, bis (2,4-dicumylphenyl) pentaerythritol diphosphite, tetrakis (2,4-di-t-butylphenyl) -4,4'-diphenylene diphosphonite, 2, 2'-Methylenebis (4,6-di-
- sulfur-based antioxidants examples include dilauryl 3,3'-thiodipropionate, tridecyl 3,3'-thiodipropionate, dimyristyl 3,3'-thiodipropionate, distearyl 3,3'- Thiodipropionate, lauryl stearyl 3,3'-thiodipropionate, neopentanetetrayl tetrakis (3-lauryl thiopropionate), bis [2-methyl-4- (3-n-alkyl (carbon atom number) 12-14 alkyl) thiopropionyloxy) -5-t-butylphenyl] sulfide and the like.
- light stabilizers include hindered amine light stabilizers having a molecular weight of 1000 or more (light stabilizers having a 2,2,6,6-tetramethylpiperidine skeleton in the molecule).
- ultraviolet absorber examples include benzotriazole compounds, triazine compounds, benzophenone compounds, salicylate compounds, cyanoacrylate compounds, and nickel compounds.
- carbon black As a coloring agent, carbon black, an inorganic pigment, and an organic pigment are mentioned, for example.
- carbon black furnace black, channel black, acetylene black, lamp black and the like can be mentioned.
- the inorganic pigment include iron black, red iron oxide, titanium oxide, cadmium red, cadmium yellow, ultramarine blue, cobalt blue, titanium yellow, red lead, lead yellow, bitumen and the like.
- the organic pigment include quinacridone, polyazo yellow, anthraquinone yellow, polyazo red, azo lake yellow, perylene, phthalocyanine green, phthalocyanine blue, isoindolinone yellow and the like. These colorants may be used alone or in combination of two or more.
- Preferred examples of the filler include silica, hydroxyapatite, alumina, titania, boehmite, talc, and metal compounds such as calcium carbonate.
- thermoplastic resin composition ⁇ Method for producing thermoplastic resin composition
- thermoplastic resin composition When producing a thermoplastic resin composition, a thermoplastic resin, cellulose, or cellulose and an ionic compound are respectively blended, and the content of cellulose is 1 to 100 parts by mass with respect to 100 parts by mass of the thermoplastic resin.
- the content of the ionic compound may be 0.001 times or more and less than 1.000 times that of cellulose.
- the process of preparing the cellulose composition whose content of an ionic compound is 0.1 mass% or more and less than 50 mass% is performed.
- the blending amount of the cellulose composition is preferably such that the content of cellulose is 1 to 100 parts by mass with respect to 100 parts by mass of the thermoplastic resin.
- an ionic compound for example, a halogen anion (in particular, a chlorine anion), depending on storage conditions, it may be hygroscopic to be liquid. In such a case, it is preferable to use water dried by vacuum drying and made solid at normal temperature.
- a halogen anion in particular, a chlorine anion
- Cellulose is a hydrogen bond due to a hydroxyl group in the molecule, and the intermolecular bonding force is strong.
- a resin having a group containing a partial structure of acid anhydride in the polymer molecular chain as one type of thermoplastic resin
- the plant fiber is miniaturized, and further, by making an ionic substance coexist, a finer particle is obtained. Formation is promoted, and further, it is believed that the ionic compound cleaves hydrogen bonds between cellulose molecules.
- the anion component in the constituent of the ionic compound directly acts on the hydrogen atom of the hydroxyl group possessed by the cellulose molecule, so the structure of the anion component exerts a great influence on the solubility of cellulose.
- a step of kneading and processing is performed, and in this step, the cellulose is refined.
- a kneading and processing step after compounding a resin having a group containing a partial structure of acid anhydride in a polymer molecule and a cellulose composition, and after this kneading and processing step, base resin (polymer It is preferable to blend with a thermoplastic resin other than a resin having a group containing a partial structure of an acid anhydride in the molecule).
- this kneading and processing step it is preferable to knead in a processing machine at the stage of processing and molding by extrusion, injection and the like.
- the kneading temperature is not particularly limited as long as the resin can be kneaded, and the melting point of the resin (the softening point in the case of a non-crystalline resin) is the lower limit when it does not contain an ionic compound, and it contains an ionic compound. It is desirable that the above conditions and the melting point of the ionic compound be the lower limit, and the temperature at which the thermal decomposition of cellulose is small be the upper limit. Therefore, although the lower limit temperature changes depending on the kind of ionic compound, the upper limit temperature is preferably 300 ° C. or less, more preferably 250 ° C. or less, and still more preferably 230 ° C. or less.
- Stirring in kneading is carried out by appropriately arranging a kneading disc in the screw axial direction, etc., to form a screw configuration capable of securing sufficient kneadability, and a screw rotation number capable of obtaining a required production amount (usually It is preferable to knead at about 100 to 300 rpm.
- an apparatus for kneading and processing an apparatus of a co-directional twin screw system is preferable, and for example, a twin-screw extruder (KZW15TW-45MGNH manufactured by Technobel Co., Ltd.) can be mentioned.
- the present invention is not limited to the co-directional twin-screw extruder, and may be a single-screw extruder, a counter-rotating twin-screw extruder, a multi-screw extruder having three or more shafts, a batch kneader (kneader, Banbury, etc.) Any system may be used as long as such kneadability can be obtained and the same effect as that of the present invention can be obtained.
- the molded article of the present invention contains a thermoplastic resin and cellulose, and at least one of the thermoplastic resins is selected from a group containing an acid anhydride partial structure and a group containing an acylated cellulose structure in a polymer molecule. And a resin portion formed of a thermoplastic resin composition which is a resin having at least one kind of group. That is, at least a part or all of the molded article is formed of the thermoplastic resin composition.
- the molded article of the present invention is, for example, a lamp body of a lamp, a speaker unit, a junction box, a connector, a pulley, or a film for a house. When the molded article is a house film, the house film includes a layer formed of the thermoplastic resin composition.
- the thermoplastic resin composition used to form the resin part provided in the molded article of the present invention contains, in the thermoplastic resin composition, a resin having a group including a partial structure of acid anhydride in the cellulose and polymer molecules.
- the hydroxyl group of cellulose may react with the group containing the partial structure of the acid anhydride in the polymer molecule.
- the acid anhydride portion of the resin having a group containing the partial structure of acid anhydride in the polymer molecule acts as an acylating agent, and the cellulose is cellulose acylated with this acylating agent.
- a complex is formed with the resin having a group containing the partial structure of the acid anhydride in the polymer molecule.
- it does not react it remains a group that includes the partial structure of the acid anhydride in the polymer molecule.
- a group containing the partial structure of the acid anhydride in the polymer molecule ie, a group which did not react with cellulose
- acylated cellulose It includes a resin having at least one kind of group selected from the group containing the structure (when partially reacted).
- the molded article of the present invention comprises a thermoplastic resin composition, in particular, a resin portion molded using the thermoplastic resin composition produced by the method of producing the thermoplastic resin composition.
- the resin part which is the whole or a part of the molded article of the present invention may be produced, for example, using the thermoplastic resin composition produced by the method of producing the thermoplastic resin composition, particularly, the thermoplastic resin composition as described above. It can be molded by injection molding.
- FIG. 1 is a schematic cross-sectional view showing an example of a lamp body of a lamp according to an embodiment of a molded article.
- FIG. 1 shows a configuration of a headlight (head lamp) as a vehicle lamp as an example of the lamp 100.
- the lamp 100 includes a lamp body 101, a front cover 102, a light source 103, a reflector 104, and a socket portion 105.
- the lamp body 101 has an opening 111 at the front.
- the front cover 102 is attached to the lamp body 101 so as to cover the opening 111 of the lamp body 101.
- a space 110 sealed by the lamp body 101 and the front cover 102 is formed.
- a light source 103 and a reflecting mirror 104 are disposed in the space 110.
- the light source 103 is, for example, an LED bulb or a halogen bulb.
- the light source 103 is connected to the socket portion 105 fixed to the through hole 112 formed in the lamp body 101, and emits light by the power supplied from the socket portion 105.
- the reflecting mirror 104 has a concave surface 140 recessed toward the front cover 102.
- a hole is formed in the central portion of the reflecting mirror 104, and the light source 103 is inserted and fixed in the hole.
- the reflecting mirror 104 reflects the light emitted from the light source 103 by the concave surface 140 and guides it to the front cover 102 side.
- the front cover 102 is made of a resin material that can transmit light (visible light).
- the front cover 102 also functions as a lens that condenses or diffuses the light from the light source 103.
- the lamp body 101 includes a resin portion formed of the above-described thermoplastic resin composition. Thereby, the weight reduction and the high strength of the lamp body 101 can be achieved.
- the manufacturing method of the lamp body 101 is not particularly limited, it can be molded by injection molding in which the thermoplastic resin composition is injected into a mold. As a result, the mold wear resistance is improved and the mold is less likely to be corroded.
- the lamp body 101 is the said resin part, and the part formed with materials other than resin May be included.
- the lamp 100 is a headlamp was illustrated in FIG. 1, it is not limited to this, It is applicable to the lamp body of vehicle lamps, such as a brake lamp, a fog lamp, and a reversing light.
- vehicle lamp it is not restricted to the body part (housing) of various lamps.
- FIG. 2 is a perspective view showing an example of a speaker unit according to an embodiment of a molded article.
- the speaker unit 210 has a substantially enclosed housing (enclosure) 213 formed of a plate-like baffle 211 and a box-like storage unit 212 coupled to the back of the baffle 211, and is released on the surface of the baffle 211. And a speaker 214 held by the housing 213 so as to expose a sound surface.
- the housing (enclosure) 213 is generally referred to as a speaker box or a cabinet, and has various shapes such as a box shape, a cylindrical shape, and a conical shape depending on an applied device or the like.
- the speaker 214 has an exciter 215 as a vibration source of the magnetic circuit, and a cone paper 216 for emitting a sound wave generated by the vibration of the exciter 215 to the outside of the housing 213.
- FIG. 3 is a perspective view showing an on-vehicle speaker device 200 in which the speaker unit is applied to the on-vehicle speaker device.
- FIG. 4 is a cross-sectional view of the on-vehicle speaker device 200 shown in FIG.
- the speaker unit 210 used for the in-vehicle speaker device 200 is provided between the outer panel 201 on the outside of the vehicle and the inner panel 202 on the inner side of the vehicle.
- the speaker unit 210 is attached from the opening of the inner panel 202 in an exposed state.
- the inner trim 220 which covers the surface is attached to the inner panel 202 in the state which exposed the speaker unit 210.
- FIG. 1 is a perspective view showing an on-vehicle speaker device 200 in which the speaker unit is applied to the on-vehicle speaker device.
- FIG. 4 is a cross-sectional view of the on-vehicle speaker device 200 shown in FIG.
- the speaker unit 210 used for the in-vehicle speaker device 200 is provided between
- the above-described thermoplastic resin composition is used for the baffle 211, the storage portion 212, and the cone paper 216 of the housing 213. ing.
- the speaker unit 210 can contribute to reduction in fuel consumption of the vehicle by reducing its weight and has high strength, vibration of the housing 213 due to vibration of the vehicle can be suppressed. As a result, noise due to the vibration of the housing 213 can be reduced, and acoustic characteristics can be improved.
- the speaker unit 210 since the above-described thermoplastic resin composition is used for the speaker unit 210, the speaker unit 210 exhibits excellent whitening resistance. Furthermore, since the speaker unit 210 includes the high-strength housing 213 formed of the thermoplastic resin composition, the speaker unit 210 is highly recyclable.
- thermoplastic resin composition has a small linear thermal expansion coefficient at room temperature and excellent fluidity at high temperatures, it can be used as a stable composite material. Therefore, the speaker unit 210 with less variation in acoustic characteristics can be easily manufactured.
- the speaker unit 210 formed by using the above-mentioned thermoplastic resin composition has a smooth surface and good touch, and the coloring property to the resin is also excellent. Therefore, while being able to realize simplification of painting, a speaker unit 210 excellent in appearance and coloring can be provided.
- cellulose derived from plant-derived fibers to a microorder, preferably to a nanoorder is used as a reinforcing material for a thermoplastic resin, environmental impact can be reduced and resources can be effectively used.
- the application target of the speaker unit is not limited to a car, and includes, for example, a mobile body such as a two-wheeled vehicle, a railway vehicle, an airplane, a ship, a computer device, headphones, or any speaker device installed for home use.
- a mobile body such as a two-wheeled vehicle, a railway vehicle, an airplane, a ship, a computer device, headphones, or any speaker device installed for home use.
- FIG. 5 is a perspective view showing a connection box according to an embodiment of a molded product
- FIG. 6 is an exploded perspective view of the connection box of FIG.
- the junction box 300 is configured, for example, as a junction box installed on the indoor side of a car.
- the connection box 300 includes a case 320 having a first case 320a and a second case 320b.
- the connection box 300 includes a first substrate 340a, a second substrate 340b, and a third substrate 340c in an internal storage space.
- the first substrate 340a and the second substrate 340b are disposed in parallel with each other, and the third substrate 340c is disposed to be vertically connected to the end of the first substrate 340a and the second substrate 340b.
- An electronic control unit (ECU: Electronic Control Unit) (not shown) is installed on the mounting surface 321 of the first case 320a.
- the ECU connector 341 of the first substrate 340a is disposed to protrude from the mount surface 321, and can electrically connect the circuit of the first substrate 340a to the ECU.
- a relay attachment connector 322 integrated with the case 320 of the connection box 300 is protruded.
- a relay not shown can be attached to the relay attachment connector 322.
- the indoor connector 342a is disposed on the first substrate 340a, and the indoor connector 342b is disposed on the second substrate 340b.
- the indoor connectors 342a and 342b are electrically connected to a circuit on the indoor side of the vehicle via a wire harness (not shown).
- a relay mounting connector 343 is disposed on the second substrate 340b. In the illustrated example, three relays can be mounted on the relay mounting connector 343.
- An engine room side connector 344 is disposed on the third substrate 340c. The engine room side connector 344 is electrically connected to a circuit on the engine room side via a wire harness (not shown).
- connection box 300 and the connectors 322 and 341 to 344 are formed using the above-described thermoplastic resin composition, it is possible to achieve weight reduction and high strength, and to improve recyclability. Can.
- connection box and the connector is not particularly limited, and the connection box and the connector can be molded by injection molding in which the above-mentioned thermoplastic resin composition is injected into a mold.
- the connector includes the connector housing, the connector itself, the one integrated with the connection box case, and the like.
- connection box and connector includes, for example, materials for transportation equipment such as automobiles, motorcycles, trains, and aircrafts, structural members of robot arms, robot parts for amusement, household electric appliance materials, OA equipment housings, information processing equipment, portable terminals Etc.
- FIG. 7 is a front view of a pulley according to an embodiment of a molded product
- FIG. 8 is a cross-sectional view taken along the line BB in FIG.
- the pulley 400 is configured by a rolling bearing 410 and a resin portion 420 integrally molded around the rolling bearing 410.
- the rolling bearing 410 has an inner ring 411, an outer ring 412, and rolling elements 413 provided between the inner and outer rings.
- the resin part 420 is formed using the said thermoplastic resin composition.
- the resin portion 420 includes a cylindrical boss 421, a cylindrical rim 422, and an annular portion 423 connecting the boss 421 and the rim 422.
- the outer circumferential surface 424 of the rim 422 is a guiding surface of a belt (not shown).
- the whole pulley may be formed using the said thermoplastic resin composition.
- This can contribute to weight reduction and high strength of the pulley 400.
- the manufacturing method of the pulley 400 is not particularly limited, it can be molded by injection molding in which the rolling bearing 410 is disposed in a mold and the thermoplastic resin composition is injected into the mold. Thereby, it is possible to improve the mold wear resistance and the smoothness (sharp edge property) of the end face of the resin portion 420.
- the pulley 400 excellent in dimensional accuracy can be shape
- the application of the pulley includes, for example, materials for transportation equipment such as automobiles, motorcycles, trains, and aircrafts, structural members of robot arms, robot parts for amusement, household electric appliance materials, OA equipment casings, information processing equipment, portable terminals, etc.
- FIG. 9 is a schematic perspective view showing an example of the appearance of an agricultural house to which the house film according to an embodiment of the molded article is applied.
- an agricultural house 510 includes a film 501 stretched on a housing 502.
- the agricultural house 510 is entirely covered with a film 501 stretched on a frame 502. It can be set as the agricultural house in which the space partitioned from the outside is formed by extending
- the material which comprises the housing 502 can be used.
- the film 501 is a film stretched on the casing 502, and applies the above-mentioned house film.
- the agricultural house 510 may be provided with ventilation means (not shown) such as a ventilation fan provided on a ceiling or a side of the house.
- ventilation means such as a ventilation fan provided on a ceiling or a side of the house.
- an entrance (not shown) for a worker engaged in work in the agricultural house 510 is, for example, a double door so that external air does not directly enter the space in the house. Is preferred.
- the film 501 in the agricultural house 510 has a layer formed using the above-mentioned thermoplastic resin composition.
- the film 501 can be recyclable as well as reduced in weight and strength, and can further improve surface smoothness and adhesion performance as compared with the conventional film.
- the film 501 (house film) only needs to contain a layer formed from the above-mentioned thermoplastic resin composition, and is produced by a known method such as inflation molding method, T-die molding method, laminating method, calendar method, etc. can do.
- the film 501 (house film) may be a single layer or multilayer film including one or more layers formed using the above-mentioned thermoplastic resin composition, and is formed from the above-mentioned thermoplastic resin composition It may be a laminated film in which a resin layer formed of another resin composition is laminated on the layer.
- resin which can form the other resin layer which can be laminated on the layer formed from the above-mentioned thermoplastic resin composition polyolefin resin etc. which are usually used for an application of a house film can be mentioned, for example.
- the thickness of the layer formed of the thermoplastic resin composition contained in the film 501 is, for example, 50 ⁇ m to 200 ⁇ m, preferably the lower limit value is 75 ⁇ m or more, and the upper limit value is 150 ⁇ m or less Is preferred.
- the film for house is a multilayer film, the thickness of the film for house can be suitably set according to a use etc.
- the film for house is used for a part of surfaces of the house 510 for agriculture It may be Moreover, the house 510 for agriculture builds a framework by desired width, depth, and height, and produces it by extending
- the film for houses not only the house for agriculture for growing plants, such as vegetables, for example, the house for gardening, the house for biological breeding, the house for terraces, a simple warehouse, etc. are mentioned.
- Cellulose, KC floc W-200 manufactured by Nippon Paper Industries Co., Ltd., powdered cellulose having an average particle diameter of about 32 ⁇ m
- Ion compound / ion compound 1-butyl-3-methylimidazolium acetate (melting point: -20 ° C or less)
- Example 1 In the following steps, a cellulose reinforced thermoplastic resin was produced.
- cellulose reinforced thermoplastic resin composition containing base resin of thermoplastic resin
- the base resin of the plastic resin is dry blended so that the mass ratio of the base resin: acid-modified thermoplastic resin is 80:20, and a twin-screw extruder [Konobel KZW15TW-45MG-NH] is used.
- a cellulose reinforced thermoplastic resin composition was prepared and manufactured. At this time, the outlet temperature of the twin screw extruder was set to 190 ° C., and the cellulose reinforced thermoplastic resin composition was prepared while feeding at a rate of 1000 g / hour. At this time, the screw rotation speed was 100 rpm. Also in this preparation process, it is considered that the refinement of the cellulose fiber is in progress.
- Example 2 A cellulose reinforced thermoplastic resin is prepared in the same manner as in Example 1 except that the breakdown of the base resin, the acid-modified thermoplastic resin, and the cellulose composition in Example 1 is as shown in Table 1 below. The composition was manufactured. Next, using this cellulose reinforced thermoplastic resin composition, a lamp body was produced in the same manner as the step 4) of Example 1.
- Example 3 A cellulose reinforced thermoplastic resin is prepared in the same manner as in Example 1 except that the breakdown of the base resin, the acid-modified thermoplastic resin, and the cellulose composition in Example 1 is as shown in Table 1 below. The composition was manufactured. Next, using this cellulose reinforced thermoplastic resin composition, a lamp body was produced in the same manner as the step 4) of Example 1.
- Example 4 A cellulose reinforced thermoplastic resin is prepared in the same manner as in Example 1 except that the breakdown of the base resin, the acid-modified thermoplastic resin, and the cellulose composition in Example 1 is as shown in Table 1 below. The composition was manufactured. Next, using this cellulose reinforced thermoplastic resin composition, a lamp body was produced in the same manner as the step 4) of Example 1.
- Example 5 A cellulose reinforced thermoplastic resin is prepared in the same manner as in Example 1 except that the breakdown of the base resin, the acid-modified thermoplastic resin, and the cellulose composition in Example 1 is as shown in Table 1 below. The composition was manufactured. Next, using this cellulose reinforced thermoplastic resin composition, a lamp body was produced in the same manner as the step 4) of Example 1.
- Example 6 A cellulose reinforced thermoplastic resin is prepared in the same manner as in Example 1 except that the breakdown of the base resin, the acid-modified thermoplastic resin, and the cellulose composition in Example 1 is as shown in Table 1 below. The composition was manufactured. Next, using this cellulose reinforced thermoplastic resin composition, a lamp body was produced in the same manner as the step 4) of Example 1.
- Example 7 The process of 1) of Example 1 is not performed, powdered cellulose itself is used instead of the cellulose composition, and in the process of 2) of Example 1, 100 parts by mass of the thermoplastic resin is powdered cellulose 11.1.
- a cellulose reinforced thermoplastic resin composition was prepared and manufactured by blending parts by mass and extruding with a twin-screw extruder (KZW15TW-45MG-NH manufactured by Technobel Co., Ltd.). Next, using this cellulose reinforced thermoplastic resin composition, a lamp body was produced in the same manner as the step 4) of Example 1.
- Comparative Example 1 In the process of 1) of Example 1, 70 parts by mass of the ionic liquid A was blended with 30 parts by mass of powdered cellulose. In this case, the powdered cellulose is dissolved, the cellulose is partially recrystallized in the acetone solvent, and the cellulose melt which has become a liquid having a high viscosity after drying is clogged up, and the handling property is impaired.
- the thermoplastic resin composition is pelletized by using the Labo Plastomill [Labor Plastomill ⁇ Micro manufactured by Toyo Seiki Seisakusho Co., Ltd.] instead of a twin-screw extruder and pelletizing the obtained composition. Prepared and manufactured.
- the process is the same as the process of 3) of Example 1 except that the base resin is dry blended so that the mass ratio of the base resin: acid-modified thermoplastic resin is 80:20.
- a cellulose reinforced thermoplastic resin composition was produced.
- a lamp body was produced in the same manner as the step 4) of Example 1.
- Example 8 The steps 1) to 3) in Example 1 were similarly carried out to prepare a cellulose reinforced thermoplastic resin composition.
- Examples 9 to 14 Speaker units were respectively produced in the same manner as in step 5) of Example 8 using the cellulose-reinforced thermoplastic resin compositions produced in Examples 2 to 7, respectively.
- Comparative Example 2 Using the cellulose-reinforced thermoplastic resin composition produced in Comparative Example 1, a speaker unit was produced in the same manner as in step 5) of Example 8.
- Example 15 The steps 1) to 3) in Example 1 were similarly carried out to prepare a cellulose reinforced thermoplastic resin composition.
- connection box and connector It injection-molded using the cellulose reinforcement thermoplastic resin composition prepared above, and the connection box and connector provided with the resin part were produced. In addition, injection conditions were implemented on the molding conditions made generally appropriate in injection molding of a junction box and a connector.
- Examples 16 to 21 Connection boxes and connectors were respectively produced in the same manner as in step 6) of Example 15 using the cellulose-reinforced thermoplastic resin compositions produced in Examples 2 to 7, respectively.
- Comparative Example 3 Using the cellulose reinforced thermoplastic resin composition produced in Comparative Example 1, a junction box and a connector were produced in the same manner as in the step 6) of Example 15.
- Example 22 The steps 1) to 3) in Example 1 were similarly carried out to prepare a cellulose reinforced thermoplastic resin composition.
- Examples 23 to 28 Pulleys were respectively produced in the same manner as in step 7) of Example 22 using the cellulose-reinforced thermoplastic resin compositions produced in Examples 2 to 7, respectively.
- Comparative Example 4 A pulley was produced in the same manner as in step 7) of Example 22 using the cellulose-reinforced thermoplastic resin composition produced in Comparative Example 1.
- Example 29 The steps 1) to 3) in Example 1 were similarly carried out to prepare a cellulose reinforced thermoplastic resin composition.
- a 100 ⁇ m-thick single layer is formed by film-forming the cellulose-reinforced thermoplastic resin composition prepared above at an extrusion temperature of 200 ° C. using a T-die cast film production apparatus. Film was produced to obtain a film for house.
- Comparative Example 5 Using the cellulose-reinforced thermoplastic resin composition produced in Comparative Example 1, a house film was produced in the same manner as in step 8) of Example 29.
- each cellulose reinforced thermoplastic resin composition in the cellulose reinforced thermoplastic resin composition is as follows. It was measured.
- the apparent elastic modulus Ef of cellulose was determined from Formula (2.2) obtained by modifying Formula (2.1) below.
- Em was calculated
- Example 1 to 35 and Comparative Examples 1 to 5 the thermal was prepared in the same manner as in Examples 1 to 35 and Comparative Examples 1 to 5 except that the ionic liquid of the acid-modified thermoplastic resin and the ionic compound was not added.
- the apparent elastic modulus Ef of cellulose was similarly determined for the plastic resin composition.
- the elastic modulus in this case is Ef 0 .
- Ef 1 magnification (Ef 1 / Ef 0) for Ef 0.
- magnification of 1.1 times or more is a pass level.
- the magnification factor of the apparent elastic modulus of cellulose was 1.1 or more. That is, in the thermoplastic resin compositions of Examples 1 to 35, since the magnification of the apparent elastic modulus of cellulose is greatly improved, the miniaturization of cellulose is greatly promoted. This improvement is due to the transfer of force from the thermoplastic resin to the cellulose fiber because the interface between the thermoplastic resin and the cellulose fiber is improved by the maleic acid-modified ethylene-propylene random copolymer of the acid-modified thermoplastic resin. Seems to be an improvement due to In addition, by using an ionic liquid which is an ionic compound, refinement of cellulose proceeds further, and the strength strengthening effect of cellulose can be obtained.
- thermoplastic resin compositions of Comparative Examples 1 to 5 the magnification factor of the apparent elastic modulus of cellulose was conversely lowered to 0.88 times. This is considered to be that the reinforcing effect can not be exhibited even after being kneaded with the thermoplastic resin, since the amount of the ionic compound to the cellulose is too large, the cellulose is dissolved, and the crystals are also lost.
- thermoplastic resin compositions of Examples 1 to 35 of the present invention have an improved elastic modulus and a high reinforcing efficiency of the thermoplastic resin. Therefore, particularly as a cellulose reinforced resin, a lamp body, a speaker unit, a connection box, and a connector Are useful for use in molded articles such as pulleys and house films.
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Abstract
Description
[1]熱可塑性樹脂およびセルロースを含有し、該熱可塑性樹脂の少なくとも1種が、ポリマー分子中に、酸無水物の部分構造を含む基およびアシル化セルロース構造を含む基から選択される少なくとも1種の基を有する樹脂である熱可塑性樹脂組成物で形成された樹脂部を備える成形品。
[2]前記熱可塑性樹脂組成物がイオン化合物を含有し、該イオン化合物の含有量が、前記セルロースの含有質量の0.001倍以上1.000倍未満である上記[1]に記載の成形品。
[3]前記イオン化合物が、下記一般式(1)または(2)で表される上記[2]に記載の成形品。
[4]前記一般式(1)または(2)で表される化合物が、下記一般式(1a)、(1b)、(2a)~(2c)のいずれかで表される上記[3]に記載の成形品。
R13~R15は各々独立に、アルキル基、アルケニル基、シクロアルキル基、アリール基またはヘテロ環基を示す。ただし、R2、R13~R15の少なくとも2つが互いに結合して環を形成することはない。R21はR2と同義である。Z2は単結合、メチレン基、-C(=O)-、-O-、-S-、-S(=O)-、-SO2-、-N(Rα1)-または-N+(Rα1)(Rα2)-を示し、Rα1は水素原子または置換基を示し、Rα2は置換基を示す。ここで、Rα1とRα2が互いに結合して環を形成してもよい。
[5]前記X-が、ハロゲンイオン、カルボン酸アニオン、スルホン酸アニオン、リン酸アニオン、ホスホン酸アニオン、ジシアナミドイオンまたはビス(トリフルオロメタンスルホニル)イミドイオンである上記[3]または[4]に記載の成形品。
[6]前記セルロースが、植物由来の繊維状のセルロースである上記[1]~[5]のいずれかに記載の成形品。
[7]前記セルロースの含有量が、前記熱可塑性樹脂100質量部に対して、1~100質量部である上記[1]~[6]のいずれかに記載の成形品。
[8]前記ポリマー分子中に酸無水物を含む基を有する樹脂の含有量が、前記熱可塑性樹脂中、1~50質量%である上記[1]~[7]のいずれかに記載の成形品。
[9]前記熱可塑性樹脂組成物に含まれるセルロースの見かけの弾性率(Ef1)が、前記ポリマー分子中に酸無水物を含む基を有する樹脂を含有しない熱可塑性樹脂組成物に含まれるセルロースの見かけの弾性率(Ef0)に対して、1.1倍以上である上記[1]~[8]のいずれかに記載の成形品。
[10]前記熱可塑性樹脂組成物に含まれるセルロースの見かけの弾性率(Ef1)が、前記イオン化合物を含有しない熱可塑性樹脂組成物に含まれるセルロースの見かけの弾性率(Ef0)に対して、1.1倍以上である上記[2]~[5]のいずれかに記載の成形品。
[11]前記成形品が、灯具のランプボディ、スピーカユニット、接続箱、コネクタ、プーリまたはハウス用フィルムである[1]~[10]のいずれかに記載の成形品。
本実施形態に係る灯具のランプボディ、スピーカユニット、接続箱、コネクタ、プーリ、ハウス用フィルムなどの成形品に使用される熱可塑性樹脂組成物は、少なくとも、熱可塑性樹脂およびセルロースを含有する。
本発明では、ベース樹脂が熱可塑性樹脂であり、このうちの少なくとも1種が、ポリマー分子中に酸無水物の部分構造を含む基を有する樹脂である。本発明によれば、熱可塑性樹脂中でのセルロースの再凝集を抑制でき、強度や寸法精度のムラを無くすことにより高強度化されると共に寸法精度に優れたプーリ、ファンなどの回転部材を得ることができる。なお、ベース樹脂とは、熱可塑性樹脂組成物中に含有する熱可塑性樹脂の中で最も含有量の多い樹脂成分である。また、セルロースは熱可塑性樹脂には含まれない。
ベース樹脂は、熱可塑性樹脂組成物中に含有する熱可塑性樹脂の中で最も含有量の多い樹脂成分であり、少なくともポリマー分子中に酸無水物の部分構造を含む基を有する樹脂と同質量以上含有する。なお、ベース樹脂は、本発明では、ポリマー分子中に酸無水物の部分構造を含む基を有する樹脂以外の熱可塑性樹脂である。
ポリオレフィン樹脂は、少なくとも1種のオレフィンを重合してなるポリオレフィン樹脂であり、単独重合体であっても共重合体であっても構わない。このようなオレフィンとしては、例えば、エチレン、プロピレン、イソブチレン、イソブテン(1-ブテン)を含む炭素原子数4~12のα-オレフィン、ブタジエン、イソプレン、(メタ)アクリル酸エステル、(メタ)アクリル酸、(メタ)アクリルアミド、ビニルアルコール、酢酸ビニル、塩化ビニル、スチレン、アクリロニトリルなどが挙げられる。
ポリマー分子中、すなわち分子鎖中に酸無水物の部分構造を含む基とは、酸無水物の水素原子の少なくとも1つを結合手(-)に置き換えた基である。酸無水物は、鎖状の酸無水物でも環状の酸無水物でも構わない。また混合酸無水物でも構わない。本発明では、ポリマー分子鎖中に、上記基が化学結合により、組み込まれている。酸無水物の部分構造を含む基が、酸無水物の水素原子の1つを結合手(-)に置き換えた基の場合、以下の一般式(Aanh-1)で表される基が好ましい。
ヘテロ環基の環員数およびヘテロ環基のヘテロ環は、後述のRaと同じであり、好ましい範囲も同じである。Rsにおけるヘテロ環基は、置換基を有してもよく、このような置換基としては、後述のRaにおける置換基が挙げられる。
本発明では、熱可塑性樹脂組成物に含まれるセルロースの見かけの弾性率(Ef1)が、ポリマー分子中に酸無水物を含む基を有する樹脂を含有しない熱可塑性樹脂組成物に含まれるセルロースの見かけの弾性率(Ef0)に対して、1.1倍以上であるのが好ましく、または、熱可塑性樹脂組成物に含まれるセルロースの見かけの弾性率(Ef1)が、イオン化合物を含有しない熱可塑性樹脂組成物に含まれるセルロースの見かけの弾性率(Ef0)に対して、1.1倍以上であるのが好ましい。この倍率(Ef1/Ef0)は、高いほど好ましく、1.2倍以上がより好ましく、1.3倍以上がさらに好ましく、1.4倍以上が特に好ましく、1.5倍以上が最も好ましい。また、上限は、15倍以下が現実的である。
本発明で使用するセルロースは、植物由来の繊維状のセルロースが好ましく、特に、微細な植物由来の繊維状のセルロースが好ましい。本発明の成形品、例えば、灯具のランプボディ、スピーカユニット、接続箱、コネクタ、プーリ、ハウス用フィルム等には、樹脂部の配合材料としてセルロースが用いられているため、軽量化、高強度化を図ることができる。また、成形品のリサイクル性を向上させることもできる。さらに、例えば、成形品がフィルムのような形態である場合、成形品としてのハウス用フィルムがこのような繊維状のセルロースが複合された上記熱可塑性樹脂の層を含むことによって、向上した表面平滑性を備えることができ、これにより、優れた光線透過性を備えたハウス用フィルムを得ることができる。また、セルロースは-OH基を有する極性分子であるため、分子間の親和性が高い。そのため、ハウス用フィルムの界面接着力が向上しており、接着性能に優れたハウス用フィルムを得ることができる。これにより、例えば、ハウス用フィルムが破れた場合に、接着テープ等で簡便に補修することができるなどの利点が得られる。
本発明の熱可塑性樹脂組成物は、セルロースとともに、イオン化合物を含有してもよい。本発明で使用するイオン化合物は、一般に、イオン液体と称されるものが好ましい。イオン液体は、幅広い温度範囲で液体として存在する塩であり、イオンのみで構成される液体である。一般に100℃以下の融点を有する塩がイオン液体(IL)と定義され、室温付近に融点を有するイオン液体を、「RTIL(room temperature IL)」と称す。
アリールチオ基としては、例えば、フェニルチオ、ナフチルチオが挙げられる。アリールチオ基は、置換基を有してもよく、該置換基としては、Raで挙げた置換基が挙げられる。
このような化合物としては、以下のイオン液体が挙げられる。
1-エチル-3-メチルイミダゾリウム ビス(トリフルオロメチルスルホニル)イミド、1-プロピル-2,3-ジメチルイミダゾリウム ビス(トリフルオロメチルスルホニル)イミド、1-ブチル-3-メチルイミダゾリウム ビス(トリフルオロメチルスルホニル)イミド、1-プロピル-2,3-ジメチルイミダゾリウム トリス(トリフルオロメチルスルホニル)メチド〔以上、CovalentAssociatesIncより市販〕、N,N-ジエチル-N-メチル-N-(2-メトキシエチル)アンモニウム ビス(トリフルオロメチルスルホニル)イミド、1-ヘキシル-3-メチルイミダゾリウム
ビス(トリフルオロメチルスルホニル)イミド、1-オクチル-3-メチルイミダゾリウム ビス(トリフルオロメチルスルホニル)イミド、1-エチル-2,3-ジメチルイミダゾリウム ビス(トリフルオロメチルスルホニル)イミド、1-ブチル-2,3-ジメチルイミダゾリウム ビス(トリフルオロメチルスルホニル)イミド〔以上、関東化学(株)より市販〕。
N,N-ジエチル-N-メチル-N-(2-メトキシエチル)アンモニウム テトラフルオロボレート、1-エチル-3-メチルイミダゾリウムアセテート〔以上、関東化学(株)より市販〕、沃化1-メチル-3-プロピルイミダゾリウム〔東京化成工業(株)より市販〕、1-エチル-3-メチルイミダゾリウム トリフルオロアセテート〔メルク(株)より市販〕。
本発明の熱可塑性樹脂組成物には、上記以外に、酸化防止剤、光安定剤、ラジカル捕捉剤、紫外線吸収剤、着色剤(染料、有機顔料、無機顔料)、充填剤、滑剤、可塑剤、アクリル加工助剤等の加工助剤、発泡剤、パラフィンワックス等の潤滑剤、表面処理剤、結晶核剤、離型剤、加水分解防止剤、アンチブロッキング剤、帯電防止剤、防曇剤、防徽剤、イオントラップ剤、難燃剤、難燃助剤等の他の添加成分を、上記目的を損なわない範囲で適宜含有することができる。
最初に、セルロースを含む熱可塑性樹脂中で、セルロースの微細化を行う。
本発明の成形品は、熱可塑性樹脂およびセルロースを含有し、該熱可塑性樹脂の少なくとも1種が、ポリマー分子中に、酸無水物の部分構造を含む基およびアシル化セルロース構造を含む基から選択される少なくとも1種の基を有する樹脂である熱可塑性樹脂組成物で形成された樹脂部を備える。すなわち、成形品の少なくとも一部又は全部が上記熱可塑性樹脂組成物で形成されている。本発明の成形品は、例えば、灯具のランプボディ、スピーカユニット、接続箱、コネクタ、プーリまたはハウス用フィルムである。成形品がハウス用フィルムである場合、ハウス用フィルムは、当該熱可塑性樹脂組成物で形成された層を含んでいる。
図1は、成形品の一実施形態に係る灯具のランプボディの一例を示す模式断面図である。図1には、灯具100の一例として、車両用灯具としての前照灯(ヘッドランプ)の構成が示されている。灯具100は、ランプボディ101、前面カバー102、光源103、反射鏡(リフレクタ)104、およびソケット部105を含む。ランプボディ101は、前面に開口部111を有している。前面カバー102は、ランプボディ101の開口部111を覆うようにランプボディ101に取り付けられている。これにより、ランプボディ101と前面カバー102によって密閉された空間110が形成される。
図2は、成形品の一実施形態に係るスピーカユニットの一例を示す斜視図である。スピーカユニット210は、板状のバッフル211と、当該バッフル211の背面に結合された箱状の格納部212とによって構成された略密閉状態の筐体(エンクロージャー)213と、バッフル211の表面に放音面を露出するように筐体213に保持されたスピーカ214とを備えている。なお、筐体(エンクロージャー)213は、一般的に、スピーカボックスまたはキャビネットとも称され、応用する装置等によって、箱型や円筒型、円錐型等、さまざまな形状を有する。スピーカ214は、磁気回路の振動源としてのエキサイター215と、エキサイター215の振動により発生した音波を筐体213の外部へ放出するコーン紙216とを有する。
図5は、成形品の一実施形態に係る接続箱を示す斜視図であり、図6は、図5の接続箱の分解斜視図である。接続箱300は、例えば自動車の室内側に設置されるジャンクションボックスとして構成されている。この接続箱300は、第1ケース320aと第2ケース320bとを有するケース320を備えている。
図7は、成形品の一実施形態に係るプーリの正面図、図8は図1のB-B断面図を表す。図7及び8に示されるように、プーリ400は、転がり軸受410と、転がり軸受410の周囲に一体成形された樹脂部420とによって構成されている。転がり軸受410は、内輪411と、外輪412と、内外輪間に設けられた転動体413とを有する。樹脂部420は、上記熱可塑性樹脂組成物を使用して形成されている。樹脂部420は、円筒状のボス421と、円筒状のリム422と、ボス421とリム422とを連結する円環部423と、を備えている。リム422の外周面424が図示しないベルトの案内面となっている。
図9は、成形品の一実施態様に係るハウス用フィルムを適用した農業ハウスの外観の一例を示す模式的な斜視図である。図9に示すように、農業用ハウス510は、躯体502に展張されたフィルム501を備える。
(1)熱可塑性樹脂
・ベース樹脂:高密度ポリエチレン〔MFR(190℃/2.16kg)=25g/10分、密度=0.94g/cm3〕
(2)酸変性熱可塑性樹脂
・FUSABOND M603〔デュポン(株)製、マレイン酸変性エチレン-プロピレ
ンランダム共重合体、MFR(190℃/2.16kg)=1.4g/10分、密度=0.862g/cm3〕
(3)セルロース
・KCフロックW-200〔日本製紙(株)製、平均粒径約32μmの粉末セルロース〕
(4)イオン化合物
・イオン化合物:1-ブチル-3-メチルイミダゾリウムアセテート(融点:-20℃以下)
以下の工程で、セルロース強化熱可塑性樹脂を作製した。
アセトン溶媒に90質量部の粉末セルロースを分散し、10質量部のイオン液体の1-ブチル-3-メチルイミダゾリウムアセテートを混合した後、数時間ごとにかき混ぜつつ、蓋をした容器内に12時間以上放置した。その後、容器の蓋を開け、アセトン溶媒を乾燥させ、アセトン溶媒がほぼ飛びきった後、水分乾燥のため、さらに80℃の恒温槽内に12時間以上保存した。
二軸押出機〔(株)テクノベル製 KZW15TW-45MG-NH〕に、酸変性熱可塑性樹脂のFUSABOND M603〔デュポン(株)製〕を、出口温度150℃、300g/時間の速度でフィードしつつ、2台目のフィーダーにより、上記で調製したセルロース組成物を300g/時間の速度でフィードし、押出しを行い、セルロース強化熱可塑性樹脂組成物を製造した。この時、スクリュー回転数は100rpmとした。この押出の過程で、酸変性熱可塑性樹脂と粉末セルロースが混練され、粉末セルロースが分散されることで、セルロース繊維が微細化される。また、下記3)の調製工程でもその微細化がさらに進行するものと思われる。なお、仮に、この2)の混練工程で、微細化が不十分であっても下記3)の調製工程を行うことで微細化できる。
上記の押出しで微細化されたセルロース繊維が酸変性熱可塑性樹脂に分散されたセルロース強化熱可塑性樹脂組成物と、熱可塑性樹脂のベース樹脂を、質量比で、ベース樹脂:酸変性熱可塑性樹脂が、80:20となるようにドライブレンドし、二軸押出機〔(株)テクノベル製 KZW15TW-45MG-NH〕にて、セルロース強化熱可塑性樹脂組成物を調製し、製造した。この時、二軸押出機の出口温度を190℃とし、1000g/時間の速度でフィードしつつ、セルロース強化熱可塑性樹脂組成物を調整した。このとき、スクリュー回転数は100rpmとした。この調製工程でも、セルロース繊維の微細化が、さらに進行しているものと思われる。
上記3)で調製したセルロース強化熱可塑性樹脂組成物を用いて射出成形し、樹脂部を備えるランプボディを作製した。なお、射出条件は、ランプボディの射出成形において一般的に適切とされる成形条件で実施した。
実施例1において、ベース樹脂、酸変性熱可塑性樹脂、セルロース組成物の内訳が、下記表1のような配合量になるようにした以外は、実施例1と同様にして、セルロース強化熱可塑性樹脂組成物を製造した。次に、このセルロース強化熱可塑性樹脂組成物を使用して、実施例1の4)の工程と同様の方法でランプボディを作製した。
実施例1において、ベース樹脂、酸変性熱可塑性樹脂、セルロース組成物の内訳が、下記表1のような配合量になるようにした以外は、実施例1と同様にして、セルロース強化熱可塑性樹脂組成物を製造した。次に、このセルロース強化熱可塑性樹脂組成物を使用して、実施例1の4)の工程と同様の方法でランプボディを作製した。
実施例1において、ベース樹脂、酸変性熱可塑性樹脂、セルロース組成物の内訳が、下記表1のような配合量になるようにした以外は、実施例1と同様にして、セルロース強化熱可塑性樹脂組成物を製造した。次に、このセルロース強化熱可塑性樹脂組成物を使用して、実施例1の4)の工程と同様の方法でランプボディを作製した。
実施例1において、ベース樹脂、酸変性熱可塑性樹脂、セルロース組成物の内訳が、下記表1のような配合量になるようにした以外は、実施例1と同様にして、セルロース強化熱可塑性樹脂組成物を製造した。次に、このセルロース強化熱可塑性樹脂組成物を使用して、実施例1の4)の工程と同様の方法でランプボディを作製した。
実施例1において、ベース樹脂、酸変性熱可塑性樹脂、セルロース組成物の内訳が、下記表1のような配合量になるようにした以外は、実施例1と同様にして、セルロース強化熱可塑性樹脂組成物を製造した。次に、このセルロース強化熱可塑性樹脂組成物を使用して、実施例1の4)の工程と同様の方法でランプボディを作製した。
実施例1の1)の工程を行わず、セルロース組成物の代わりに粉末セルロースそのものを使用し、実施例1の2)の工程で、熱可塑性樹脂100質量部に対して、粉末セルロース11.1質量部を配合し、二軸押出機〔(株)テクノベル製 KZW15TW-45MG-NH〕で押出しすることで、セルロース強化熱可塑性樹脂組成物を調製し、製造した。次に、このセルロース強化熱可塑性樹脂組成物を使用して、実施例1の4)の工程と同様の方法でランプボディを作製した。
実施例1の1)の工程において、粉末セルロース30質量部に対して、イオン液体Aを70質量部配合した。この場合、粉末セルロースが溶解し、部分的にアセトン溶媒内にセルロースが再結晶化し、乾燥後に高粘度の液状になったセルロース溶解物がまとわりつくなどハンドリング性に支障をきたしたため、2)の工程では二軸押出機ではなく、ラボプラストミル〔(株)東洋精機製作所製 混練・押出成形評価試験装置 ラボプラストミル・マイクロ〕を使用し、得られた組成物をペレタイズして熱可塑性樹脂組成物を調製し、製造した。また、3)の工程では、ベース樹脂を、質量比で、ベース樹脂:酸変性熱可塑性樹脂が、80:20となるようにドライブレンドしたこと以外は、実施例1の3)の工程と同様にしてセルロース強化熱可塑性樹脂組成物を製造した。次に、このセルロース強化熱可塑性樹脂組成物を使用して、実施例1の4)の工程と同様の方法でランプボディを作製した。
実施例1における上記1~3)の工程を同様に行い、セルロース強化熱可塑性樹脂組成物を調整した。
上記で調製したセルロース強化熱可塑性樹脂組成物を用いて射出成形し、樹脂部を備えるスピーカユニットを作製した。なお、射出条件は、スピーカユニットの射出成形において一般的に適切とされる成形条件で実施した。
実施例2~7で製造したセルロース強化熱可塑性樹脂組成物をそれぞれ使用して、実施例8の5)の工程と同様の方法でスピーカユニットをそれぞれ作製した。
比較例1で製造したセルロース強化熱可塑性樹脂組成物を使用して、実施例8の5)の工程と同様の方法でスピーカユニットを作製した。
実施例1における上記1~3)の工程を同様に行い、セルロース強化熱可塑性樹脂組成物を調整した。
上記で調製したセルロース強化熱可塑性樹脂組成物を用いて射出成形し、樹脂部を備える接続箱およびコネクタを作製した。なお、射出条件は、接続箱およびコネクタの射出成形において一般的に適切とされる成形条件で実施した。
実施例2~7で製造したセルロース強化熱可塑性樹脂組成物をそれぞれ使用して、実施例15の6)の工程と同様の方法で接続箱およびコネクタをそれぞれ作製した。
比較例1で製造したセルロース強化熱可塑性樹脂組成物を使用して、実施例15の6)の工程と同様の方法で接続箱およびコネクタを作製した。
実施例1における上記1~3)の工程を同様に行い、セルロース強化熱可塑性樹脂組成物を調整した。
上記で調製したセルロース強化熱可塑性樹脂組成物を用いて射出成形し、樹脂部を備えるプーリを作製した。なお、射出条件は、プーリの射出成形において一般的に適切とされる成形条件で実施した。
実施例2~7で製造したセルロース強化熱可塑性樹脂組成物をそれぞれ使用して、実施例22の7)の工程と同様の方法でプーリをそれぞれ作製した。
比較例1で製造したセルロース強化熱可塑性樹脂組成物を使用して、実施例22の7)の工程と同様の方法でプーリを作製した。
実施例1における上記1~3)の工程を同様に行い、セルロース強化熱可塑性樹脂組成物を調整した。
上記で調製したセルロース強化熱可塑性樹脂組成物を、Tダイキャストフィルム製造装置を用いて、押出温度200℃にて、フィルム成形することにより、厚さ100μmの単層のフィルムを作製し、ハウス用フィルムを得た。
実施例2~7で製造したセルロース強化熱可塑性樹脂組成物をそれぞれ使用して、実施例29の8)の工程と同様の方法でハウス用フィルムをそれぞれ作製した。
比較例1で製造したセルロース強化熱可塑性樹脂組成物を使用して、実施例29の8)の工程と同様の方法でハウス用フィルムを作製した。
上記で製造した各セルロース強化熱可塑性樹脂組成物を用いて、射出成形し、曲げ試験片(厚み4mm×長さ80mm)を作製した。なお、射出条件は、一般的に適切とされる成形条件で実施した。曲げ弾性率は、JIS K 7171に従い算出した。密度は、JIS K 7112に準拠した。ただし、測定溶媒は水ではなくエタノールを使用した。得られた密度から、樹脂およびセルロースの各成分について体積分率を算出した。なお、樹脂のみの密度および弾性率は、別途JIS K 7112およびJIS K 7171にて算出した。セルロースの見かけの弾性率Efは、下記式(2.1)を変形した式(2.2)から求めた。なお、Emは、複合則に基づく下記式(4.1)から式(4.2)であるとして求めた。 この弾性率をEf1とする。
101 ランプボディ
102 前面カバー
103 光源
104 反射鏡(リフレクタ)
105 ソケット部
110 空間
111 開口部
112 貫通孔
140 凹面
200 車載用スピーカ装置
201 アウタパネル
202 インナパネル
210 スピーカユニット
211 バッフル
212 格納部
213 筐体
214 スピーカ
215 エキサイター
216 コーン紙
220 インナトリム
300 接続箱
320 ケース
320a 第1ケース
320b 第2ケース
321 マウント面
322 リレー装着用コネクタ
340a 第1基板
340b 第2基板
340c 第3基板
341 ECU用コネクタ
342a 室内側コネクタ
342b 室内側コネクタ
343 リレー装着用コネクタ
344 エンジンルーム側コネクタ
400 プーリ
410 転がり軸受
411 内輪
412 外輪
413 転動体
420 樹脂部
421 ボス
422 リム
423 円環部
424 外周面
501 フィルム
502 駆体
510 農業用ハウス
Claims (11)
- 熱可塑性樹脂およびセルロースを含有し、該熱可塑性樹脂の少なくとも1種が、ポリマー分子中に、酸無水物の部分構造を含む基およびアシル化セルロース構造を含む基から選択される少なくとも1種の基を有する樹脂である熱可塑性樹脂組成物で形成された樹脂部を備える成形品。
- 前記熱可塑性樹脂組成物がイオン化合物を含有し、該イオン化合物の含有量が、前記セルロースの含有質量の0.001倍以上1.000倍未満である請求項1に記載の成形品。
- 前記一般式(1)または(2)で表される化合物が、下記一般式(1a)、(1b)、(2a)~(2c)のいずれかで表される請求項3に記載の成形品。
一般式(1a)、(1b)、(2a)~(2c)において、R1、R2およびX-は、前記一般式(1)または(2)におけるR1、R2およびX-と同義である。R11およびR12は各々独立に置換基を示す。n11は0~3の整数であり、n12は0~5の整数である。ここで、R11が2以上のとき、複数のR11は互いに同一でも異なってもよい。また、少なくとも2つのR11が互いに結合して環を形成してもよい。
R13~R15は各々独立に、アルキル基、アルケニル基、シクロアルキル基、アリール基またはヘテロ環基を示す。ただし、R2、R13~R15の少なくとも2つが互いに結合して環を形成することはない。R21はR2と同義である。Z2は単結合、メチレン基、-C(=O)-、-O-、-S-、-S(=O)-、-SO2-、-N(Rα1)-または-N+(Rα1)(Rα2)-を示し、Rα1は水素原子または置換基を示し、Rα2は置換基を示す。ここで、Rα1とRα2が互いに結合して環を形成してもよい。 - 前記X-が、ハロゲンイオン、カルボン酸アニオン、スルホン酸アニオン、リン酸アニオン、ホスホン酸アニオン、ジシアナミドイオンまたはビス(トリフルオロメタンスルホニル)イミドイオンである請求項3または4に記載の成形品。
- 前記セルロースが、植物由来の繊維状のセルロースである請求項1~5のいずれか1項に記載の成形品。
- 前記セルロースの含有量が、前記熱可塑性樹脂100質量部に対して、1~100質量部である請求項1~6のいずれか1項に記載の成形品。
- 前記ポリマー分子中に酸無水物を含む基を有する樹脂の含有量が、前記熱可塑性樹脂中、1~50質量%である請求項1~7のいずれか1項に記載の成形品。
- 前記熱可塑性樹脂組成物に含まれるセルロースの見かけの弾性率(Ef1)が、前記ポリマー分子中に酸無水物を含む基を有する樹脂を含有しない熱可塑性樹脂組成物に含まれるセルロースの見かけの弾性率(Ef0)に対して、1.1倍以上である請求項1~8のいずれか1項に記載の成形品。
- 前記熱可塑性樹脂組成物に含まれるセルロースの見かけの弾性率(Ef1)が、前記イオン化合物を含有しない熱可塑性樹脂組成物に含まれるセルロースの見かけの弾性率(Ef0)に対して、1.1倍以上である請求項2~5のいずれか1項に記載の成形品。
- 前記成形品が、灯具のランプボディ、スピーカユニット、接続箱、コネクタ、プーリまたはハウス用フィルムである請求項1~10のいずれか1項に記載の成形品。
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| CN111183187A (zh) | 2017-09-29 | 2020-05-19 | 古河电气工业株式会社 | 成型品 |
| WO2019088140A1 (ja) | 2017-10-31 | 2019-05-09 | 古河電気工業株式会社 | 成形品 |
-
2018
- 2018-09-28 JP JP2019545199A patent/JP7203742B2/ja active Active
- 2018-09-28 EP EP18860626.3A patent/EP3689974B1/en active Active
- 2018-09-28 WO PCT/JP2018/036583 patent/WO2019066070A1/ja not_active Ceased
- 2018-09-28 CN CN201880063819.9A patent/CN111148798A/zh active Pending
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2020
- 2020-03-27 US US16/833,071 patent/US11597818B2/en active Active
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2021241539A1 (ja) | 2020-05-28 | 2021-12-02 | 三菱瓦斯化学株式会社 | セルロース繊維、繊維強化樹脂組成物、セルロース繊維の製造方法、および、繊維強化樹脂組成物の製造方法 |
| KR20230017233A (ko) | 2020-05-28 | 2023-02-03 | 미쯔비시 가스 케미칼 컴파니, 인코포레이티드 | 셀룰로스 섬유, 섬유 강화 수지 조성물, 셀룰로스 섬유의 제조 방법, 및, 섬유 강화 수지 조성물의 제조 방법 |
| US11878958B2 (en) | 2022-05-25 | 2024-01-23 | Ikena Oncology, Inc. | MEK inhibitors and uses thereof |
| US12459895B2 (en) | 2022-05-25 | 2025-11-04 | Ikena Oncology, Inc. | MEK inhibitors and uses thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| EP3689974B1 (en) | 2025-04-23 |
| EP3689974A4 (en) | 2021-07-07 |
| CN111148798A (zh) | 2020-05-12 |
| US20200224008A1 (en) | 2020-07-16 |
| EP3689974A1 (en) | 2020-08-05 |
| US11597818B2 (en) | 2023-03-07 |
| JPWO2019066070A1 (ja) | 2020-09-10 |
| JP7203742B2 (ja) | 2023-01-13 |
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