WO2018221674A1 - Aqueous ink and method for forming image - Google Patents
Aqueous ink and method for forming image Download PDFInfo
- Publication number
- WO2018221674A1 WO2018221674A1 PCT/JP2018/021021 JP2018021021W WO2018221674A1 WO 2018221674 A1 WO2018221674 A1 WO 2018221674A1 JP 2018021021 W JP2018021021 W JP 2018021021W WO 2018221674 A1 WO2018221674 A1 WO 2018221674A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- water
- meth
- acrylate
- based ink
- image
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/30—Inkjet printing inks
- C09D11/32—Inkjet printing inks characterised by colouring agents
- C09D11/324—Inkjet printing inks characterised by colouring agents containing carbon black
- C09D11/326—Inkjet printing inks characterised by colouring agents containing carbon black characterised by the pigment dispersant
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/54—Inks based on two liquids, one liquid being the ink, the other liquid being a reaction solution, a fixer or a treatment solution for the ink
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/0011—Pre-treatment or treatment during printing of the recording material, e.g. heating, irradiating
- B41M5/0017—Application of ink-fixing material, e.g. mordant, precipitating agent, on the substrate prior to printing, e.g. by ink-jet printing, coating or spraying
Definitions
- the present invention relates to a water-based ink and an image forming method.
- the inkjet method can produce images easily and inexpensively, it has been applied to various printing fields including special printing such as photographs, various printing, marking, and color filters.
- the inkjet method is particularly suitable for applications in which various images are formed in small amounts because digital printing is possible without using a plate.
- Ink-jet inks used in the ink-jet method include water-based inks composed of water and a small amount of organic solvents, non-aqueous inks that contain organic solvents but do not substantially contain water, and hot inks that heat and melt solid inks at room temperature.
- water-based inks are widely used for home printers because they generally have low odor and high safety.
- the pigment is made of a resin called a dispersant, which has a structural unit having a hydrophobic functional group or structure that can be adsorbed to the pigment, and a structural unit having a hydrophilic structure.
- the dispersibility is improved.
- the dispersant there are many resins having aromatic and medium chain or long chain alkyl groups as the hydrophobic functional group or structure, and carboxylic acid groups and polyethylene oxide chains as the hydrophilic structure. Used.
- Patent Document 1 discloses that an acrylic copolymer having an acid value of 40 mgKOH / g or more and 110 mgKOH / g or less has a high affinity for water, so that when used as a dispersant, the dispersion stability of the pigment is further improved. It is described that it can.
- Patent Document 2 describes a dispersant having an acid value of 55 mgKOH / g or more and 400 mgKOH / g or less, which can be synthesized from a monomer such as acrylic acid.
- a binder resin such as urethane resin, urethane-acrylic resin, vinyl chloride resin, and vinyl acetate resin is added to the ink, and the binder resin is formed on a substrate.
- the scratch resistance and water resistance of the image are increased.
- binder resin since it is desired to lower the viscosity of the ink, only a smaller amount of binder resin can be added to the ink-jet ink, so that images formed using the ink-jet ink have scratch resistance and water resistance. There is a problem that it is difficult to increase.
- the resin to be added to the water-based ink may be a resin having a lower molecular weight and a lower viscosity that is difficult to increase before crosslinking, so that it is expected that nozzle clogging is suppressed.
- the present invention has been made in view of the above problems, and provides a water-based ink capable of improving the scratch resistance and water resistance of an image while suppressing nozzle clogging, and an image forming method using such a water-based ink. That is the purpose.
- a pigment a structural unit having an acidic functional group in a side chain, a structural unit having any one of a primary amine, a secondary amine, a tertiary amine and a hydroxyl group in a side chain, a hydrophobic structural unit, And an acrylic copolymer having a polyalkylene glycol chain amount of 5% by mass or less based on the total mass of the dispersant, the acid value being 60 mg / KOH or more and 200 mg / KOH or less, and And a dispersant having a total of a hydroxyl value and an amine value of 5 mg / KOH or more and 30 mg / KOH or less.
- a water-based ink capable of improving the scratch resistance and water resistance of an image while suppressing nozzle clogging, and an image forming method using such a water-based ink are provided.
- one embodiment of the present invention relates to a water-based ink containing the following dispersant.
- acrylic resin is used as a dispersant.
- sodium hydroxide or amine is added to the aqueous ink as a neutralizing agent in order to adjust the pH of the aqueous ink.
- the acrylic resin can be redissolved in the water-based ink by ammonium ions contained in the next water-based ink. it can. Therefore, even if the acrylic resin is deposited, it is considered that the acrylic resin does not stay in the vicinity of the nozzle for a long time and the nozzle is not easily clogged.
- nozzle clogging can be made difficult to occur by setting the acid value of the acrylic resin to 60 mg / KOH or more. This is presumably because the acrylic resin having the acid value has a moderately strong charge repulsion, so that the pigment can be dispersed as finer particles in the water-based ink.
- the acrylic resin having the acid value has a moderately strong charge repulsion, so that the pigment can be dispersed as finer particles in the water-based ink.
- the particle diameter of the pigment in the water-based ink the water-based ink is difficult to dry at the nozzle.
- the particle size of the pigment in the water-based ink is reduced, even when the water-based ink is dried by the nozzle and the solid content concentration in the ink is increased, the pigment can be stably dispersed and the solid content is precipitated. It becomes difficult.
- the deterioration of the water resistance of the image due to the dissociation of the carboxylic acid when contacted with water is suppressed, and the carboxylic acid in the dispersant is crystallized by hydrogen bonding, and will be described later.
- the dispersant is an acrylic resin having an acid value of 200 mg / KOH or less from the viewpoint of suppressing the deterioration of the abrasion resistance and water resistance of the image due to the agent not easily penetrating into the ink and insufficient crosslinking. .
- the acrylic resin has a total hydroxyl value and amine value of 5 mg / KOH or more.
- Such an acrylic resin having a hydroxyl group or an amine group becomes, for example, a urethane resin or a urea resin by reaction of the hydroxyl group or amine group with the isocyanate when isocyanate is used as a crosslinking agent.
- This urethane resin and urea resin itself increase the scratch resistance and water resistance of the image, and when laminating the image, it increases the adhesive strength of the laminate layer as an adhesive, thus suppressing delamination of the laminate It is also possible to do.
- the acrylic resin has a total hydroxyl value and amine value of 30 mg / KOH or less.
- Water-based ink contains a pigment and a dispersant.
- Pigment The pigment may be any pigment that can be used by dispersing in water-based ink.
- pigment examples include C.I. I. Pigment Yellow (hereinafter also referred to simply as “PY”) 1, PY2, PY3, PY12, PY13, PY14, PY16, PY17, PY34, PY35, PY37, PY55, PY73, PY74, PY75, PY81, PY83, PY87, PY93 , PY95, PY97, PY98, PY108, PY109, PY110, PY114, PY120, PY128, PY129, PY137, PY138, PY139, PY150, PY151, PY153, PY154, PY155, PY157, PY157, PY166, PY167P And PY213, C.I.
- PY Pigment Yellow
- PR Pigment Red
- PR5 PR7, PR12, PR19, PR22, PR31, PR38, PR43, PR48: 1, PR48: 2, PR58: 4, PR48: 4, PR48: 5, PR49: 1, PR53: 1, PR57: 1, PR57: 2, PR63: 1, PR81, PR81: 1, PR81: 2, PR81: 3, PR81: 4, PR88, PR101, PR104, PR108, PR112, PR122, PR123, PR144, PR146, PR149, PR166, PR168, PR169, PR170, PR177, PR178, PR179, PR184, PR185, PR202, PR208, PR216, PR226 and PR257, C.I. I.
- Pigment Violet (hereinafter also simply referred to as “PV”) 19 and PV23
- C.I. I. Pigment Blue hereinafter also referred to simply as “PB”
- PB Pigment Blue
- PB3 PB15
- PB15 1, PB15: 2, PB15: 3, PB15: 4, PB15: 6, PB16, PB17: 1, PB18, PB22 , PB27, PB28, PB29, PB36 and PB60
- C.I. I. Pigment Orange (hereinafter, “CI Pigment Orange” is also simply referred to as “PO”) 16, PO34, PO36, PO38, PO43, PO64 and PO71, C.I. I.
- Pigment Green (hereinafter, also simply referred to as “PG”) 7, PG26, PG36 and PG50, C.I. I. Pigment White (hereinafter also referred to simply as “PW”) 6, PW18 and PW21, and C.I. I. Pigment Black (hereinafter also simply referred to as “PBk”) 7, PBk28, and PBk26.
- PW Pigment White
- PW PW18 and PW21
- PBk C.I. I. Pigment Black
- the water-based ink preferably contains 0.1% by mass or more and 20% by mass or less of the pigment, and more preferably contains 0.4% by mass or more and 10% by mass or less of the pigment with respect to the total mass of the water-based ink. .
- Dispersant is a structural unit having an acidic functional group in the side chain, a structural unit having any one of primary amine, secondary amine, tertiary amine and hydroxyl group in the side chain, a hydrophobic structural unit, A monomer copolymer containing The dispersant has an acid value of 60 mg / KOH or more and 200 mg / KOH or less, and a total of a hydroxyl value and an amine value of 5 mg / KOH or more and 30 mg / KOH or less.
- the acrylic dispersant is less likely to cause nozzle clogging.
- the structural unit having an acidic functional group may be a structural unit having an acidic functional group such as a carboxylic acid group and a sulfonic acid group in the side chain.
- the structural unit having the acidic functional group is preferably a structural unit having a carboxylic acid group in the side chain from the viewpoint of ease of production of the dispersant.
- the structural unit having the acidic functional group is obtained by (co) polymerizing the monomer having the acidic functional group.
- the monomer having an acidic functional group include (meth) acrylic acid, fumaric acid and maleic acid.
- the monomer having an acidic functional group is preferably (meth) acrylic acid from the viewpoint of ease of production of the dispersant.
- (meth) acryl means acryl or methacryl
- (meth) acrylate means acrylate or methacrylate
- (meth) acryloyl group means acryloyl group or methacrylate. An acryloyl group is meant.
- the structural unit having any one of primary amine, secondary amine, tertiary amine, and hydroxyl group in the side chain is obtained by (co) polymerizing a monomer having an amine group or a monomer having a hydroxyl group.
- Examples of the monomer having an amine group include amine (meth) acrylates such as (meth) acrylamide, aminoethyl (meth) acrylate, N, N-dimethylaminoethyl (meth) acrylate, and N, N-diethylamino. Examples include ethyl (meth) acrylate and N, N-dimethylaminopropyl (meth) acrylate.
- the structural unit containing any of primary amine, secondary amine and tertiary amine may be obtained by (co) polymerizing a vinyl monomer having an epoxy ring and adding an amino group by a known method after polymerization. Good.
- the dispersant preferably includes a structural unit having a primary amine in the side chain among these.
- Examples of the monomer having a hydroxyl group include hydroxyethyl acrylate (HEA), hydroxyethyl methacrylate (HEMA), 2-hydroxypropyl acrylate (2-HPA), 2-hydroxypropyl methacrylate (2-HPMA), and 3-hydroxypropyl.
- HAA hydroxyethyl acrylate
- HEMA hydroxyethyl methacrylate
- 2-HPA 2-hydroxypropyl acrylate
- 2-HPMA 2-hydroxypropyl methacrylate
- 3-hydroxypropyl 3-hydroxypropyl.
- the hydrophobic structural unit may be a structural unit having a structure capable of imparting adsorptivity to a pigment used in water-based ink.
- the hydrophobic structural unit can be obtained by (copolymerizing) the monomers exemplified below.
- (Meth) acrylate having, (Meth) acrylates derived from unsaturated alcohols including 2-propynyl (meth) acrylate, allyl (meth) acrylate, vinyl (meth) acrylate, and oleyl (meth) acrylate, 1,3-butanediol di (meth) acrylate, 1,4-butanediol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, glycerin di (meth) acrylate and dimethacrylate of ethoxylated bisphenol A (Meth) acrylates having two (meth) acryloyl groups including Glycerin tri (meth) acrylate, diglycerin (meth) triacrylate, ditrimethylolethane tri (meth) acrylate, ditrimethylolpropane tri (meth) acrylate, trimethylolpropane tri (meth) acrylate, pen
- the hydrophobic structural unit is a structural unit derived from a nitrogen-containing monomer including N-vinylpyrrolidone, N-vinylimidazole, N-vinylcarbazole and the like, and a monomer such as styrene and ⁇ -methylstyrene. Some may be included.
- the dispersant has a structural unit derived from each of the above monomers at a ratio such that the acid value is 60 mg / KOH or more and 200 mg / KOH or less, and the total of the hydroxyl value and the amine value is 5 mg / KOH or more and 30 mg / KOH or less. Good.
- the acid value and hydroxyl value of the dispersant can be measured according to a potentiometric titration method described in JIS K 0070 (1992).
- the amine value of the dispersant can be measured in the same manner as the potentiometric titration method described in JIS K 7237 (1995).
- IR infrared spectroscopy
- NMR nuclear magnetic resonance
- Py-GC-MS pyrolysis gas chromatography-mass spectrometry
- the dispersant has a proportion of structural units derived from the monomer having a polyalkylene glycol chain. It is preferable to have a structural unit derived from each of the above monomers so as to be 5% by mass with respect to the total mass of the agent, and the proportion of the structural unit derived from the monomer having a polyethylene glycol chain is based on the total mass of the dispersant. It is preferable to have a structural unit derived from each of the above monomers so as to be 5% by mass.
- Examples of monomers having a polyalkylene glycol chain include polyethylene glycol monoallyl ether, polyethylene glycol (meth) acrylate, methoxypolyethylene glycol (meth) acrylate, phenoxypolyethylene glycol (meth) acrylate, and polyethylene glycol di (meth) acrylate Is included.
- the weight average molecular weight of the dispersant is preferably 4000 or more and 20000 or less, and more preferably 6000 or more and 15000 or less.
- the weight average molecular weight of a dispersing agent can be made into the styrene conversion molecular weight measured by GPC.
- the dispersant may be a random copolymer or a block copolymer, but from the viewpoint of increasing the scratch resistance and water resistance of the image and increasing the adhesive strength of the laminate layer by further dispersing the crosslinking position with the isocyanate.
- a copolymer is preferred.
- the dispersant may be present in the water-based ink as a dispersion containing the pigment adsorbed on the surface of the pigment.
- the dispersion can be produced by treating the pigment and the dispersant in a solvent with a conventionally known ball mill, sand mill, line mill, high-pressure homogenizer, or the like.
- the average particle size of the dispersion is preferably 10 nm or more and 200 nm or less, more preferably 10 nm or more and 100 nm or less, and more preferably 10 nm or more. More preferably, it is 50 nm or less.
- the average particle diameter can be measured by a commercially available particle size measuring instrument using a light scattering method, an electrophoresis method, a laser Doppler method, or the like. Further, by taking a particle image with a transmission electron microscope on at least 100 particles and performing statistical processing on the image using image analysis software such as Image-Pro (manufactured by Media Cybernetics), the above average is also obtained. The particle diameter can be determined.
- the water-based ink preferably contains 10% by mass or more and 150% by mass or less of a dispersant with respect to the total mass of the pigment.
- the water-based ink may contain a neutralizing agent for adjusting the pH of the water-based ink by neutralizing the acidic group of the dispersant that is the acrylic resin.
- neutralizing agents examples include amines and inorganic alkali salts.
- amines leave only carboxylic acid groups that are not neutralized by volatilization when the substrate is dried after the water-based ink has landed on the substrate. This is preferable because the group can be more easily reacted to increase the water resistance of the image.
- the volatilizable amines include ammonia, monomethylamine, dimethylamine, trimethylamine, monoethylamine, diethylamine, triethylamine, methylethylamine, monoethanolamine, diethanolamine, triethanolamine, ethylenediamine, methylaminoethanol, and dimethylaminoethanol. Etc. are included. Among these, ammonia is preferable from the viewpoints of volatilization speed and ease of use.
- an inorganic alkali salt is preferable from the viewpoint of suppressing the precipitation of the dispersant due to volatilization in the vicinity of the nozzle and further improving the injection stability and the maintainability of the nozzle.
- the inorganic alkali salt include potassium hydroxide and sodium hydroxide.
- the water-based ink preferably contains both an amine and an inorganic alkali salt from the viewpoint of achieving both the water resistance and the injection stability of the image.
- Organic solvent The water-based ink may contain an organic solvent for the purpose of adjusting the viscosity.
- the organic solvent is preferably water-soluble.
- the water-soluble organic solvent include alcohols, polyhydric alcohols, amines, amides, glycol ethers, and 1,2-alkanediols having 4 or more carbon atoms. Only one kind of these organic solvents may be contained, or two or more kinds thereof may be contained in combination.
- alcohols examples include methanol, ethanol, propanol, isopropanol, butanol, isobutanol, secondary butanol and tertiary butanol.
- polyhydric alcohols examples include ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, polyethylene glycol having 5 or more ethylene oxide groups, propylene glycol, dipropylene glycol, tripropylene glycol, and propylene oxide groups.
- Polypropylene glycol having a number of 4 or more, butylene glycol, hexanediol, pentanediol, glycerin, hexanetriol, thiodiglycol and the like are included.
- amines examples include ethanolamine, diethanolamine, triethanolamine, N-methyldiethanolamine, N-ethyldiethanolamine, morpholine, N-ethylmorpholine, ethylenediamine, diethylenediamine, triethylenetetramine, tetraethylenepentamine, polyethyleneimine Pentamethyldiethylenetriamine and tetramethylpropylenediamine.
- amides examples include formamide, N, N-dimethylformamide, N, N-dimethylacetamide and the like.
- glycol ethers examples include ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, triethylene glycol monobutyl ether, propylene glycol monopropyl ether, dipropylene glycol monomethyl ether and tripropylene glycol. Monomethyl ether and the like are included.
- 1,2-alkanediols having 4 or more carbon atoms examples include 1,2-butanediol, 1,2-pentanediol, 1,2-hexanediol and 1,2-heptanediol. It is.
- the organic solvent is a polyhydric alcohol
- preferable polyhydric alcohols include ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, propylene glycol, dipropylene glycol and tripropylene glycol.
- the mass ratio of the polyhydric alcohols relative to the total mass of the organic solvent is made higher than the mass ratio of the other organic solvents, thereby further reducing the bleeding of the formed image. It can be made difficult to occur.
- the mass ratio of the polyhydric alcohol to the mass of the whole organic solvent is 50% or more.
- the total mass ratio of all the polyhydric alcohols only needs to be higher than the mass ratio of any other kind of organic solvent.
- the mass of the whole organic solvent The mass ratio of the polyhydric alcohol to the suffices should be 50% or more.
- the content of the organic solvent in the water-based ink can be, for example, in the range of 5% by mass to 60% by mass.
- the water-based ink is a resin, a surfactant, a pH adjuster, oil droplet fine particles, an ultraviolet absorber, a discoloration inhibitor, a fluorescent whitening agent, a polysaccharide, a viscosity adjustment.
- An agent, a specific resistance adjusting agent, a film forming agent, an ultraviolet absorber, an antioxidant, a fungicide, a rust inhibitor and the like may be contained. Only one kind of these components may be contained, or two or more kinds may be contained in combination.
- the resin examples include a fixing resin for imparting fixability to the substrate to the pigment, a resin as a thickener for adjusting the viscosity of the ink, and other resins. Only one kind of these resins may be contained, or two or more kinds may be contained in combination.
- these resins may be dissolved in water-based ink or may be dispersed in an emulsion state.
- the particle diameter is preferably 300 nm or less from the viewpoint of not impairing the jetting property by inkjet.
- the composition and molecular weight are not particularly limited. However, since a polymer having a higher degree of polymerization tends to deteriorate injection properties, the molecular weight is preferably 50,000 or less, although it depends on the composition of the polymer.
- the surfactant may be any of cationic, anionic, amphoteric and nonionic.
- cationic surfactant examples include aliphatic amine salts, aliphatic quaternary ammonium salts, benzalkonium salts, benzethonium chloride, pyridinium salts, and imidazolinium salts.
- anionic surfactants include fatty acid soaps, N-acyl-N-methylglycine salts, N-acyl-N-methyl- ⁇ -alanine salts, N-acyl glutamates, acylated peptides, alkyl sulfonic acids Salt, alkylbenzene sulfonate, alkyl naphthalene sulfonate, dialkyl sulfosuccinate, alkyl sulfoacetate, ⁇ -olefin sulfonate, N-acylmethyl taurine, sulfated oil, higher alcohol sulfate, secondary Higher alcohol sulfate, alkyl ether sulfate, secondary higher alcohol ethoxy sulfate, polyoxyethylene alkylphenyl ether sulfate, monoglyculate, fatty acid alkylolamide sulfate, alkyl ether phosphate, alkyl phosphate D This includes steal salt.
- amphoteric surfactants include carboxybetaine type, sulfobetaine type, aminocarboxylate, and imidazolinium betaine.
- nonionic surfactants include polyoxyethylene secondary alcohol ether, polyoxyethylene alkylphenyl ether, polyoxyethylene sterol ether, polyoxyethylene lanolin derivative polyoxyethylene polyoxypropylene alkyl ether, polyoxyethylene glycerin Fatty acid ester, polyoxyethylene castor oil, hydrogenated castor oil, polyoxyethylene sorbitol fatty acid ester, polyethylene glycol fatty acid ester, fatty acid monoglyceride, polyglycerin fatty acid ester, sorbitan fatty acid ester, propylene glycol fatty acid ester, sucrose fatty acid ester, fatty acid alkanolamide , Polyoxyethylene fatty acid amide, polyoxyethylene alkylamine, alkylamine oxide And acetylene glycol and acetylene alcohol.
- the viscosity of the water-based ink is preferably 1 cP or more and less than 100 cP. From the viewpoint of further improving the discharge stability, the viscosity of the water-based ink is preferably 1 cP or more and 50 cP or less, and more preferably 1 cP or more and 15 cP or less.
- the surface tension of the water-based ink is preferably 20 mN / m or more and 50 mN / m or less. From the viewpoint of improving the wettability with respect to the base material and making the formed image higher definition, the surface tension of the water-based ink is more preferably 20 mN / m or more and 35 mN / m or less.
- the surface tension of the water-based ink can be adjusted to the above range by changing the type or amount of the surfactant and the organic solvent.
- the aqueous ink can be ejected from the nozzles of an inkjet head and landed on a substrate to form an image.
- a precoat liquid may be applied to the substrate. Further, after applying the water-based ink to the substrate, an overcoat liquid may be applied. Moreover, the laminate layer may be further bonded to the image to which the overcoat liquid is applied.
- Step of landing water-based ink droplets In this step, water-based ink droplets are ejected from an inkjet head to land on a region on a substrate.
- the ejection method from the inkjet head may be either an on-demand method or a continuous method.
- On-demand inkjet heads include electro-mechanical conversion methods such as single cavity type, double cavity type, bender type, piston type, shear mode type and shared wall type, as well as thermal inkjet type and bubble jet. Any of electric-thermal conversion methods such as Canon Inc. registered trademark) may be used.
- the inkjet head is preferably a piezo-type inkjet head having a nozzle diameter of 30 ⁇ m or less.
- the inkjet recording method is preferably a one-pass type.
- the one-pass type ink jet recording method is a method in which when a substrate passes under one ink jet head unit, water-based ink droplets are ejected and landed on all pixels where dots should be formed in one pass. Means method.
- the ink jet head is preferably a line head type.
- the line head type ink jet head means an ink jet head having a length equal to or greater than the width of the printing range in a direction orthogonal to the substrate transport direction.
- the line head type inkjet head may be composed of a single head having a length longer than the width of the printing range, or a combination of a plurality of heads so as to be longer than the width of the printing range. But you can.
- the plurality of heads form a plurality of rows in a direction perpendicular to the conveyance direction of the substrate, and the heads in each row are nozzles for the substrate. It is preferable to arrange so that the emission positions are different.
- Step of Applying Overcoat Liquid the overcoat liquid is applied to the substrate on which the water-based ink droplets have landed.
- the overcoat liquid can be a known overcoat liquid, but preferably contains a compound for crosslinking the dispersant.
- Examples of the compound for crosslinking include a carbodiimide compound, an isocyanate compound, an epoxy compound, a silyl compound, a hydrazine compound, and an oxazoline compound. Only one kind of these compounds may be contained, or two or more kinds may be contained in combination.
- an isocyanate compound is preferable because it has sufficiently high reactivity and can easily enhance the scratch resistance and water resistance of an image in a short time and is inexpensive.
- the isocyanate compound does not react with the carboxylic acid group that the dispersant has in large quantities, it sufficiently penetrates in the depth direction to crosslink the dispersant, thereby further improving the scratch resistance and water resistance of the image. it can.
- the isocyanate compound reacts with the hydroxyl group of the dispersant to produce a polyurethane polyol that is widely used as a laminate adhesive and has high safety. Therefore, an isocyanate compound makes the quantity of the adhesive agent used when bonding a laminated layer smaller, or is unnecessary.
- isocyanate compounds include polyisocyanates including tolylene diisocyanate, hexamethylene diisocyanate, diphenylmethane diisocyanate, isophorone diisocyanate, xylene diisocyanate and adducts thereof.
- the overcoat liquid preferably contains a resin such as polyester polyol, polyurethane polyol, polyurethane, acrylic, acrylic urethane, polyester, and polyolefin. Among these, it is more preferable that the overcoat liquid contains polyester polyol, polyurethane polyol or polyurethane.
- the overcoat liquid is preferably a liquid that can also act as a laminating adhesive when laminating.
- the overcoat liquid acts as a laminating adhesive, an additional coating step and a drying step are not required when laminating, and a laminating process using a material whose safety has been confirmed conventionally is also possible. .
- liquids known as laminating adhesives include a combination of the Takerak series, which is the main liquid of two-part adhesives, and the Takenate A series, which is a cross-linking agent liquid (both manufactured by Mitsui Chemicals, Inc.).
- Polydon series manufactured by Sanyo Chemical Co., Ltd.
- Eunoflex series manufactured by Sanyo Chemical Co., Ltd.
- Polybond series manufactured as Sanyo Chemical Co., Ltd.
- Etc. a two-component adhesive
- the overcoat solution is applied by known methods such as roll coater using a bar coater, anilox roller, slit coater, die coater, spraying, offset printing, curtain coating, gravure coating, and the above-described inkjet method. Can be done.
- the substrate After the application of the overcoat liquid, it is preferable to dry the substrate to which the water-based ink and the overcoat liquid have been applied. Drying can be performed by known methods such as infrared lamp drying, hot air drying, back heat drying, and reduced pressure drying. From the viewpoint of further improving the efficiency of drying, it is preferable to dry the substrate by combining two or more of these drying methods.
- Drying may be performed both after the application of the water-based ink and after the application of the overcoat liquid.
- the acrylic resin is more sufficiently crosslinked by diffusing the compound for crosslinking such as the isocyanate described above into the ink. From the viewpoint of further improving the scratch resistance and water resistance of the image, it is not necessary to dry after application of the water-based ink, or it is completely dried after the overcoat liquid is applied after drying to an insufficient level (water remains). It is preferable to dry.
- Step of bonding the laminate layer In this step, the substrate to which the overcoat liquid is applied and the laminate layer are bonded.
- the laminate layer can further improve the scratch resistance, water resistance and heat resistance of the image.
- the film layer resin can be used for the laminate layer.
- the resin include nylon, polyvinyl chloride, polyethylene, polypropylene, polyethylene terephthalate, and triacetyl cellulose.
- a known adhesive may be applied to the substrate before joining the laminate layers.
- the urethane resin or urea resin that acts as an adhesive is generated by the application of the overcoat liquid, the application of the adhesive is not necessarily required.
- the joining of the laminate layers can be performed by a known method including dry lamination, extrusion lamination, hot melt lamination, and the like.
- the laminate layers are bonded together by heating with a hot pressure roller at 80 ° C. to 150 ° C. for 0.5 seconds to 2 seconds.
- a hot pressure roller at 80 ° C. to 150 ° C. for 0.5 seconds to 2 seconds.
- the overcoat liquid is applied to the bonding surface in advance in this step.
- the laminated layer may be bonded.
- Step of applying precoat liquid In this step, the precoat liquid is applied to the base material before the water-based ink is discharged.
- the substrate is a plastic substrate
- the precoat liquid preferably contains a resin and a pigment flocculant.
- the precoat solution may further contain a known substance such as a surfactant.
- the resin preferably has a cross-linking group that can be cross-linked by reacting with the above-mentioned compound for cross-linking such as isocyanate.
- the crosslinking group include an amine group, a urethane bond, a urea bond, a polyol having an adjacent carbon molecule having a hydroxyl group, and a carboxyl group.
- the resin is preferably a water-soluble or water-dispersible resin. Further, from the viewpoint of further improving the water resistance of the formed image, the resin is preferably a water-dispersible latex resin. Since the latex resin is highly compatible with the pigment flocculant, when the pigment flocculant is applied on the substrate, it is possible to more easily suppress image bleeding.
- the latex resin may be any of anionic, cationic, and nonionic, but from the viewpoint of further improving the retention and dispersibility of the pigment dispersant, cationic and nonionic resins are preferred.
- the pigment dispersant contains an acid or a polyvalent metal salt described later, a cationic or nonionic urethane resin, acrylic resin, olefin resin, and polyvinyl alcohol are preferable.
- the latex resin may be a hybrid resin.
- the hybrid resin include latex resins having a core-shell structure having a hydrophobic portion in the core portion and a hydrophilic portion in the shell portion. Since the latex resin having such a core-shell structure can be made hydrophobic after being crosslinked on the base material, it is possible to further improve the scratch resistance while improving the water resistance of the formed image.
- the hydrophobic part and the hydrophilic part may have a known structure constituting the hybrid resin.
- the hydrophobic portion can be, for example, urethane, acrylic, styrene, polyester, polystyrene, polycarbonate, urea resin, polyol, and copolymer resins thereof.
- the hydrophilic portion can be, for example, urethane, acrylic, urea resin, polyol, and copolymer resin thereof.
- the resin is preferably resin fine particles.
- the average particle diameter of the resin fine particles is preferably in the range of 10 nm to 10 ⁇ m.
- the average particle size can be measured by a commercially available particle size measuring instrument using a dynamic light scattering method, electrophoresis method, etc., but the measurement by the dynamic light scattering method is simple and the particle size region Can be measured accurately.
- the amount of the resin applied to the substrate is the resin solid content of the resin with respect to the mass of the image formed.
- the amount is preferably 50% by mass or more.
- the pigment flocculant may be a compound that can agglomerate the pigment described above.
- the pigment flocculant include acids, acidic polymers, polyvalent metal salts, and cationic polymers.
- the pigment flocculant can be an acid or a cationic compound. Only one type of these pigment flocculants may be contained, or two or more types may be contained in combination.
- the above pigment is preferably an acid or a polyvalent metal salt.
- Acid can agglomerate the anionic dispersed pigment by pH fluctuation.
- examples of such acids include formic acid, acetic acid, propionic acid, isobutyric acid, oxalic acid, fumaric acid, malic acid, citric acid, malonic acid, succinic acid, maleic acid, benzoic acid, 2-pyrrolidone-5-carboxylic acid Examples include acid, lactic acid, acrylic acid and derivatives thereof, methacrylic acid and derivatives thereof, acrylamide and derivatives thereof, sulfonic acid derivatives, and phosphoric acid and derivatives thereof.
- the acid is preferably an organic acid.
- An organic acid is highly compatible with other components (such as a cross-linking agent) contained in the first treatment liquid, and is difficult to become a salt even when the first treatment liquid is dried on the substrate. It has excellent transparency and is difficult to discolor the formed image.
- the cationic compound can aggregate the anionic dispersion pigment by salting out.
- the cationic compound include polyvalent metal salts, cationic surfactants, and cationic resins.
- Preferred examples of the polyvalent metal salt include water-soluble salts such as calcium salts, magnesium salts, aluminum salts, and zinc salts.
- the cationic surfactant also referred to as cationic surfactant
- aliphatic amine salts, aliphatic quaternary ammonium salts, benzalkonium salts, benzethonium chloride, pyridinium salts, imidazolinium salts and the like are preferable.
- the cationic resin include polyallylamine, polyvinylamine, polyethyleneimine, and polydiallyldimethylammonium chloride.
- polyvalent metal salts and acids are preferred because they have a low molecular weight, are easy to diffuse into water-based ink, and cause the pigment to aggregate more rapidly. Furthermore, an acid is more preferable because of higher safety and compatibility with a crosslinked resin.
- a pigment flocculant may be used alone or in combination of two or more.
- the range of the content (attachment amount) of the pigment flocculant applied to the substrate is not limited, and can be appropriately set according to the amount of water-based ink, the type of pigment, the type of pigment flocculant, and the like.
- the mass of the pigment flocculant is preferably 3% by mass to 50% by mass with respect to the mass of the image to be formed.
- the addition amount of an acid is the quantity which adjusts the pH of a process liquid to below the neutralization equivalent of the anion component contained in aqueous ink.
- the anionic component is an acrylic acid group
- the first dissociation constant of the acid is preferably 3.5 or less from the viewpoint of making image bleeding more difficult.
- Substrate The substrate is not particularly limited, and may be a paper substrate with high water absorption, or a substrate with low water absorption such as a gravure or coated paper for offset printing, or a film, plastic board (soft vinyl chloride, hard Non-water-absorbing substrates such as vinyl chloride, acrylic plates, polyolefins, etc.), glass, tiles and rubbers may be used.
- plastic board soft vinyl chloride, hard Non-water-absorbing substrates such as vinyl chloride, acrylic plates, polyolefins, etc.
- glass tiles and rubbers
- plastic films examples include known plastic films.
- specific examples of the plastic film include polyester films such as polyethylene terephthalate, polyethylene films including high-density polyethylene films and low-density polyethylene films, polypropylene films, polyamide films such as nylon, polystyrene films, ethylene / vinyl acetate copolymer Includes biodegradable films such as coalescence (EVA) film, polyvinyl chloride (PVC) film, polyvinyl alcohol (PVA) film, polyacrylic acid (PAA) film, polycarbonate film, polyacrylonitrile film, and polylactic acid film .
- EVA coalescence
- PVC polyvinyl chloride
- PVA polyvinyl alcohol
- PAA polyacrylic acid
- polycarbonate film polyacrylonitrile film
- polylactic acid film examples include known plastic films.
- polyvinylidene chloride may be coated on one or both surfaces of the film, or a metal oxide may be deposited. Further, the film may be subjected to an antifogging process. The film may be subjected to corona discharge and ozone treatment.
- the film may be an unstretched film or a stretched film.
- the film may be a multi-layer base material in which a layer such as a PVA coat is provided on the surface of an absorbent base material such as paper to make the area to be recorded non-absorbable.
- the thickness of the film is preferably less than 0.25 mm.
- Dispersant 350 parts by weight of water, 2 parts by weight of azobisisobutyronitrile (AIBN), and 2 parts by weight of sodium dodecylbenzenesulfonate are placed in a container, stirred at 70 ° C., suspended and suspended. A turbid liquid was obtained. After preparing the liquid mixture of each component (a unit is a mass part) as described in the resin 1 of Table 1, the said liquid mixture of the said 100 mass part was dripped over 1.5 hours to 70 degreeC, then, 70 degreeC And left to stir.
- AIBN azobisisobutyronitrile
- the heating was stopped for 4 hours and filtered to obtain a solid polymer.
- the obtained polymer was cut into small pieces, water and dimethylaminoethanol (DMAE) having a neutralization equivalent of the polymer were added and sufficiently stirred, and the polymer was dissolved to obtain a polymer solution. Water was added to the polymer solution to obtain a resin 1 solution having a solid concentration of 25%.
- DMAE dimethylaminoethanol
- a solution of Resin 1 to Resin 11 was obtained in the same manner except that the type and amount of each component contained in the mixed solution were changed as shown in Table 1.
- Each numerical value in Table 1 indicates mass% of each component.
- Table 2 shows the molar ratio of the monomers used for preparing each resin.
- Table 3 shows the weight average molecular weight, acid value, hydroxyl value, and amine value of each resin calculated from the values shown in Table 2.
- the ink was diluted with the liquid until the concentration of the pigment became 3%, and ink 1 was obtained.
- Ink 2 to Ink 11 were obtained in the same manner except that the resin 1 solution was changed to the resin 2 solution to the resin 11 solution, respectively.
- Preparation of Precoat Solution 53.8 parts by weight of resin (Daiichi Kogyo Kagaku Co., Ltd., Superflex 650, “Superflex” is a registered trademark of the company) was diluted with 45.5 parts by weight of water, and then 0.7% A part of calcium acetate (pigment flocculant) was dissolved to obtain a precoat solution.
- Overcoat Solution 54 parts by weight of polyol (Mitsui Chemicals, Takelac 525s, “Takelac” is a registered trademark of the company) and 6 parts by weight of isocyanate (Mitsui Chemicals, Takenate A50, "Takenate” And overcoating solution 1 was prepared by diluting with 40 parts by mass of ethyl acetate to facilitate bar coating.
- polyol Mitsubishi Chemicals, Takelac 525s, "Takelac” is a registered trademark of the company
- isocyanate Mitsubishi Chemicals, Takenate A50, "Takenate”
- overcoating solution 1 was prepared by diluting with 40 parts by mass of ethyl acetate to facilitate bar coating.
- Image formation Polyethylene film Taiho FE # 50-FE2001 (Futamura Chemical Co., Ltd.) was used as the substrate.
- the precoat liquid is applied with a # 3 wire bar and dried, and then the ink is used with an independent drive head of a Konica Minolta piezo-type inkjet head (360 dpi, discharge amount 14 pL).
- a droplet of ink 1 was ejected so that a solid image of 720 dpi ⁇ 720 dpi with an applied amount of 11.2 cc / m 2 was formed.
- the overcoat solution 1 was applied to the surface on which the image of the substrate was formed with a # 3 wire bar, and the overcoat solution 1 was dried for 1 minute with a dryer (manufactured by Hitachi, Ltd., TURBO1200). Further, a laminate layer (manufactured by Unitika Co., Ltd., nylon film ON) was laminated thereon, and roller heating was performed at 90 ° C. with a table laminator (manufactured by Meiko Shokai Co., Ltd., THS-330) to obtain image 1. .
- Image 2 to image 11, image A and image B were obtained in the same manner except that ink 1 was changed to ink 2 to ink 11, ink A and ink B.
- Image C was obtained in the same manner except that ink 3 was used and overcoat liquid 1 was changed to overcoat liquid 2.
- Evaluation 6-1 Ejectivity After the maintenance, the nozzles were left open (10 minutes) and then the ink was ejected to visually check the image obtained, and the ejection properties of each ink were evaluated according to the following criteria. ⁇ A beautiful solid image is formed. ⁇ The line at the beginning of writing a solid image is jagged. ⁇ The beginning of writing a solid image is thinner than 1 mm.
- Table 4 shows the evaluation results of image 1 to image 11, image A, image B, and image C.
- a structural unit having an acidic functional group in a side chain a structural unit having any one of a primary amine, a secondary amine, a tertiary amine and a hydroxyl group in a side chain, and a hydrophobic structural unit are included.
- An aqueous ink containing an acrylic copolymer having an acid value of 60 mg / KOH or more and 200 mg / KOH or less and a total of hydroxyl value and amine value of 5 mg / KOH or more and 30 mg / KOH or less is used.
- the formed images 3 5, 6, 8 and 9, nozzle clogging hardly occurred, and the formed images had high scratch resistance and water resistance.
- images 3, 5, 6, 8 and 9 formed using a water-based ink containing the acrylic copolymer having no polyalkylene glycol chain as a dispersant are less likely to cause nozzle clogging.
- the formed image had higher scratch resistance and water resistance.
- the image 5 formed using the aqueous ink containing the above acrylic copolymer having a structural unit having a primary amine in the side chain as a dispersant has a structural unit having a tertiary amine in the side chain.
- the image formed was higher in scratch resistance and water resistance than the image 6 formed using the water-based ink containing the acrylic copolymer.
- images 1 and 2 formed using a water-based ink containing an acrylic copolymer having an acid value higher than 200 mg / KOH as a dispersant have higher scratch resistance and water resistance. It was low.
- the image 4 formed using a water-based ink containing an acrylic copolymer having an acid value lower than 60 mg / KOH as a dispersant had many nozzle clogging.
- the image 7 formed using a water-based ink containing an acrylic copolymer having a total acid group value and amine value higher than 30 mg / KOH as a dispersant is the scratch resistance and water resistance of the formed image. Was lower.
- the image 10 formed using a water-based ink containing an acrylic copolymer having a total acid group value and amine value lower than 5 mg / KOH as a dispersant had many nozzle clogging.
- images A and B formed using a water-based ink containing a copolymer other than acrylic as a dispersant are often clogged with nozzles, and are provided with an overcoat solution containing isocyanate and laminated.
- the image formed through the bonding of the layers had lower scratch and water resistance.
- the image C formed using the overcoat liquid containing no laminate adhesive had lower scratch resistance and water resistance.
- the present invention it is possible to improve the scratch resistance and water resistance of an image formed while suppressing nozzle clogging. For this reason, the present invention is expected to expand the range of application of water-based ink by the ink jet method and contribute to the advancement and spread of technology in the same field.
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inks, Pencil-Leads, Or Crayons (AREA)
- Ink Jet Recording Methods And Recording Media Thereof (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Ink Jet (AREA)
- Laminated Bodies (AREA)
Abstract
Description
本発明は、水系インクおよび画像形成方法に関する。 The present invention relates to a water-based ink and an image forming method.
インクジェット法は簡便かつ安価に画像を作製できるため、写真、各種印刷、マーキング、カラーフィルター等の特殊印刷を含む様々な印刷分野に応用されてきている。特に、インクジェット法は、版を用いずデジタル印刷が可能であるため、多様な画像を少量ずつ形成するような用途に特に好適である。 Since the inkjet method can produce images easily and inexpensively, it has been applied to various printing fields including special printing such as photographs, various printing, marking, and color filters. In particular, the inkjet method is particularly suitable for applications in which various images are formed in small amounts because digital printing is possible without using a plate.
インクジェット法で用いられるインクジェットインクには、水と少量の有機溶剤からなる水系インク、有機溶剤を含むが実質的に水を含まない非水系インク、室温では固体のインクを加熱溶融して印字するホットメルトインク、印字後に活性光線を照射されることにより硬化する活性光線硬化性インク等、複数の種類があり、これらのインクは用途に応じて使い分けられている。この中で、水系インクは一般に臭気が少なく安全性が高い点から家庭用プリンタなどに広く用いられる。 Ink-jet inks used in the ink-jet method include water-based inks composed of water and a small amount of organic solvents, non-aqueous inks that contain organic solvents but do not substantially contain water, and hot inks that heat and melt solid inks at room temperature. There are a plurality of types, such as melt ink and actinic ray curable ink that is cured by irradiation with actinic rays after printing, and these inks are properly used depending on the application. Among these, water-based inks are widely used for home printers because they generally have low odor and high safety.
色材として顔料を含有する水系インクでは、分散剤とよばれる、顔料に吸着可能な疎水性の官能基または構造を有する構造単位と、親水性の構造を有する構造単位と、を有する樹脂によって顔料の分散性を高めている。分散剤としては、上記疎水性の官能基または構造として、芳香族および中鎖または長鎖のアルキル基などを有し、上記親水性の構造としてカルボン酸基およびポリエチレンオキサイド鎖などを有する樹脂が多く用いられる。 In a water-based ink containing a pigment as a coloring material, the pigment is made of a resin called a dispersant, which has a structural unit having a hydrophobic functional group or structure that can be adsorbed to the pigment, and a structural unit having a hydrophilic structure. The dispersibility is improved. As the dispersant, there are many resins having aromatic and medium chain or long chain alkyl groups as the hydrophobic functional group or structure, and carboxylic acid groups and polyethylene oxide chains as the hydrophilic structure. Used.
インクジェットインクでは、フレキソ印刷およびオフセット印刷などに用いるインクとは異なり、インクの粘度をより低くすることが望まれ、顔料もより小さい粒子径で安定して分散することが要求される。そのため、インクジェットインクに用いる分散剤には、上記親水性の構造をより多く有する樹脂が多く用いられる。たとえば、特許文献1には、酸価を40mgKOH/g以上110mgKOH/g以下としたアクリル共重合体は、水への親和性が高いため、分散剤としたときに顔料の分散安定性をより高めることができると記載されている。また、特許文献2には、アクリル酸などのモノマーから合成できる、酸価を55mgKOH/g以上400mgKOH/g以下とした分散剤が記載されている。 Ink-jet inks, unlike inks used for flexographic printing and offset printing, are desired to have lower ink viscosity, and pigments are required to be stably dispersed with a smaller particle size. Therefore, a resin having a larger amount of the above hydrophilic structure is often used as a dispersant used in the ink jet ink. For example, Patent Document 1 discloses that an acrylic copolymer having an acid value of 40 mgKOH / g or more and 110 mgKOH / g or less has a high affinity for water, so that when used as a dispersant, the dispersion stability of the pigment is further improved. It is described that it can. Patent Document 2 describes a dispersant having an acid value of 55 mgKOH / g or more and 400 mgKOH / g or less, which can be synthesized from a monomer such as acrylic acid.
ところで、フレキソ印刷およびオフセット印刷などに用いられるインクでは、ウレタン樹脂、ウレタン-アクリル樹脂、塩化ビニル樹脂、および酢酸ビニル樹脂などのバインダー樹脂をインクに添加し、バインダー樹脂を基材上で成膜させて、画像の耐擦過性および耐水性などを高めている。しかし、インクの粘度をより低くすることが望まれるため、インクジェットインクにはより少量のバインダー樹脂しか添加できず、これにより、インクジェットインクを用いて形成した画像は、耐擦過性および耐水性などが高まりにくいという問題がある。 By the way, in inks used for flexographic printing and offset printing, a binder resin such as urethane resin, urethane-acrylic resin, vinyl chloride resin, and vinyl acetate resin is added to the ink, and the binder resin is formed on a substrate. Thus, the scratch resistance and water resistance of the image are increased. However, since it is desired to lower the viscosity of the ink, only a smaller amount of binder resin can be added to the ink-jet ink, so that images formed using the ink-jet ink have scratch resistance and water resistance. There is a problem that it is difficult to increase.
バインダー樹脂によって画像の耐擦過性および耐水性を高めつつ、インクの粘度を過剰に高めない方法として、上記バインダー樹脂としても用いられる樹脂をエマルジョン化してインクジェット用の水系インク中に添加する方法が知られている。しかし、これらのエマルジョン化した樹脂は、インクジェットヘッドのノズルに残存したインクジェットインクが乾燥したときに、ノズル近傍に固形物として析出して、ノズル詰まりを引き起こすことがある。 As a method for improving the scratch resistance and water resistance of an image with a binder resin and not excessively increasing the viscosity of the ink, there is known a method of emulsifying a resin used as the binder resin and adding it to an aqueous ink for inkjet. It has been. However, these emulsified resins may precipitate as solids in the vicinity of the nozzle when the inkjet ink remaining in the nozzle of the inkjet head dries, causing nozzle clogging.
一方で、特許文献3および特許文献4に記載のように、樹脂を添加した水系インクと、上記樹脂を架橋させる架橋剤と、を別個に基材上に塗布して、水系インクが含む樹脂を基材上で架橋させて成膜させる方法も検討されている。この方法によれば、水系インクに添加する樹脂は、架橋前の、より分子量が低く粘度を高めにくい樹脂でもよいため、ノズル詰まりが抑制されると期待されている。 On the other hand, as described in Patent Document 3 and Patent Document 4, a water-based ink to which a resin is added and a cross-linking agent that crosslinks the resin are separately applied on a substrate, and a resin contained in the water-based ink is obtained. A method of forming a film by cross-linking on a base material has also been studied. According to this method, the resin to be added to the water-based ink may be a resin having a lower molecular weight and a lower viscosity that is difficult to increase before crosslinking, so that it is expected that nozzle clogging is suppressed.
特許文献1および特許文献2などに記載の分散剤を含有する水系インクにおいて、画像の耐擦過性および耐水性をより高めるために、バインダー樹脂を添加すると、ノズル詰まりが生じやすくなる。これに対し、特許文献3および特許文献4に記載の方法を適用しても、従来はノズル詰まりを完全に抑制できてはいなかった。 In a water-based ink containing a dispersant described in Patent Document 1 and Patent Document 2 or the like, if a binder resin is added to further improve the scratch resistance and water resistance of an image, nozzle clogging is likely to occur. On the other hand, even if the methods described in Patent Document 3 and Patent Document 4 are applied, conventionally, nozzle clogging has not been completely suppressed.
本発明は、上記課題に鑑みなされたものであり、ノズル詰まりを抑制しつつ、画像の耐擦過性および耐水性を高め得る水系インク、およびそのような水系インクを用いた画像形成方法を提供することをその目的とする。 The present invention has been made in view of the above problems, and provides a water-based ink capable of improving the scratch resistance and water resistance of an image while suppressing nozzle clogging, and an image forming method using such a water-based ink. That is the purpose.
上記課題は以下の手段により解決される。
[1]顔料と、酸性官能基を側鎖に有する構造単位と、1級アミン、2級アミンおよび3級アミンならびに水酸基のいずれかを側鎖に有する構造単位と、疎水性の構造単位と、を含み、かつ、前記分散剤の全質量に対するポリアルキレングリコール鎖の量が5質量%以下であるアクリル系の共重合体であって、酸価が60mg/KOH以上200mg/KOH以下であり、かつ、水酸基価およびアミン価の合計が5mg/KOH以上30mg/KOH以下である、分散剤と、を含有する水系インク。
[2]前記分散剤は、1級アミンを側鎖に有する構造単位を有する、[1]に記載の水系インク。
[3][1]または[2]に記載の水系インクの液滴をインクジェットヘッドのノズルから吐出して基材に着弾させる工程と、前記水系インクの液滴が着弾した前記基材に、オーバーコート液を付与する工程と、前記オーバーコート液が付与された基材と、ラミネート層とを接合させる工程と、を含む画像形成方法。
[4]前記オーバーコート液は、ラミネート接着剤である、[3]に記載の画像形成方法。
[5]前記オーバーコート液は、イソシアネート化合物を含有する、[3]または[4]に記載の画像形成方法。
[6]前記水系インクの液滴を吐出する前に、顔料凝集剤を含むプレコート液を前記基材に付与する工程を含む、[3]~[5]のいずれかに記載の画像形成方法。
The above problem is solved by the following means.
[1] a pigment, a structural unit having an acidic functional group in a side chain, a structural unit having any one of a primary amine, a secondary amine, a tertiary amine and a hydroxyl group in a side chain, a hydrophobic structural unit, And an acrylic copolymer having a polyalkylene glycol chain amount of 5% by mass or less based on the total mass of the dispersant, the acid value being 60 mg / KOH or more and 200 mg / KOH or less, and And a dispersant having a total of a hydroxyl value and an amine value of 5 mg / KOH or more and 30 mg / KOH or less.
[2] The water-based ink according to [1], wherein the dispersant has a structural unit having a primary amine in a side chain.
[3] A step of ejecting water-based ink droplets according to [1] or [2] from a nozzle of an ink-jet head and landing on a substrate; and the substrate on which the water-based ink droplets landed An image forming method comprising: a step of applying a coating liquid; and a step of bonding a base material to which the overcoat liquid is applied and a laminate layer.
[4] The image forming method according to [3], wherein the overcoat liquid is a laminate adhesive.
[5] The image forming method according to [3] or [4], wherein the overcoat liquid contains an isocyanate compound.
[6] The image forming method according to any one of [3] to [5], including a step of applying a precoat liquid containing a pigment flocculant to the substrate before discharging the water-based ink droplets.
本発明により、ノズル詰まりを抑制しつつ、画像の耐擦過性および耐水性を高め得る水系インク、およびそのような水系インクを用いた画像形成方法が提供される。 According to the present invention, a water-based ink capable of improving the scratch resistance and water resistance of an image while suppressing nozzle clogging, and an image forming method using such a water-based ink are provided.
以下、本発明の一実施形態は、以下に示す分散剤を含有する水系インクに関する。 Hereinafter, one embodiment of the present invention relates to a water-based ink containing the following dispersant.
本実施形態では、アクリル系樹脂を分散剤として用いる。アクリル系樹脂を分散剤として用いるときは、水系インクのpHを調整するため、中和剤として水酸化ナトリウムやアミンなどを水系インク中に添加する。これにより、アクリル系樹脂は、ノズルの近傍で固化して析出しても、再度水系インクを吐出するときに、次の水系インクに含有されるアンモニウムイオンなどによって水系インク中に再溶解することができる。そのため、アクリル系樹脂は、析出してもノズルの近傍には長く止まりにくく、ノズルを詰まらせにくいと考えられる。 In this embodiment, acrylic resin is used as a dispersant. When an acrylic resin is used as a dispersant, sodium hydroxide or amine is added to the aqueous ink as a neutralizing agent in order to adjust the pH of the aqueous ink. As a result, even if the acrylic resin is solidified and precipitated in the vicinity of the nozzle, when the water-based ink is discharged again, the acrylic resin can be redissolved in the water-based ink by ammonium ions contained in the next water-based ink. it can. Therefore, even if the acrylic resin is deposited, it is considered that the acrylic resin does not stay in the vicinity of the nozzle for a long time and the nozzle is not easily clogged.
また、本実施形態では、アクリル系樹脂の酸価を60mg/KOH以上とすることで、ノズル詰まりを生じにくくすることができる。これは、上記酸価を有するアクリル系樹脂は、電荷反発が適度に強いため、水系インク中でより微小な粒子として顔料を分散させ得るためと考えられる。水系インク中での顔料の粒子径が小さくなることで、ノズルで水系インクが乾燥しにくくなる。また、水系インク中での顔料の粒子径が小さくなることで、ノズルで水系インクが乾燥してインク中の固形分濃度が高くなっても、顔料が安定して分散でき、固形分が析出しにくくなる。 In this embodiment, nozzle clogging can be made difficult to occur by setting the acid value of the acrylic resin to 60 mg / KOH or more. This is presumably because the acrylic resin having the acid value has a moderately strong charge repulsion, so that the pigment can be dispersed as finer particles in the water-based ink. By reducing the particle diameter of the pigment in the water-based ink, the water-based ink is difficult to dry at the nozzle. In addition, since the particle size of the pigment in the water-based ink is reduced, even when the water-based ink is dried by the nozzle and the solid content concentration in the ink is increased, the pigment can be stably dispersed and the solid content is precipitated. It becomes difficult.
一方で、本実施形態では、水と接触したときにカルボン酸が解離することによる画像の耐水性の低下を抑制し、かつ、分散剤中のカルボン酸が水素結合により結晶化して、後述する架橋剤がインク中に染み込みにくくなり、架橋が不十分になることによる画像の耐擦性および耐水性の低下を抑制する観点から、分散剤は、酸価が200mg/KOH以下であるアクリル樹脂とする。 On the other hand, in the present embodiment, the deterioration of the water resistance of the image due to the dissociation of the carboxylic acid when contacted with water is suppressed, and the carboxylic acid in the dispersant is crystallized by hydrogen bonding, and will be described later. The dispersant is an acrylic resin having an acid value of 200 mg / KOH or less from the viewpoint of suppressing the deterioration of the abrasion resistance and water resistance of the image due to the agent not easily penetrating into the ink and insufficient crosslinking. .
なお、上記アクリル系樹脂は、水酸基価およびアミン価の合計が5mg/KOH以上である。このような、水酸基またはアミン基を有するアクリル系樹脂は、たとえば架橋剤としてイソシアネートを用いたときに、上記水酸基またはアミン基とイソシアネートとの反応により、それぞれウレタン系樹脂およびウレア系樹脂となる。このウレタン系樹脂およびウレア系樹脂は、それ自体が画像の耐擦過性および耐水性を高めるほか、画像にラミネート処理を施すときには、接着剤としてラミネート層の接着強度を高めるため、ラミネートの剥離を抑制することも可能とする。 The acrylic resin has a total hydroxyl value and amine value of 5 mg / KOH or more. Such an acrylic resin having a hydroxyl group or an amine group becomes, for example, a urethane resin or a urea resin by reaction of the hydroxyl group or amine group with the isocyanate when isocyanate is used as a crosslinking agent. This urethane resin and urea resin itself increase the scratch resistance and water resistance of the image, and when laminating the image, it increases the adhesive strength of the laminate layer as an adhesive, thus suppressing delamination of the laminate It is also possible to do.
一方で、本実施形態では、親水性である水酸基およびアミン基による画像の耐水性の低下を抑制し、かつ、膜表面で水酸基およびアミン基が架橋剤と優先的に反応してインク内部の架橋率が下がることによる画像の耐擦過性および耐水性の低下を抑制する観点から、上記アクリル系樹脂は、水酸基価およびアミン価の合計を30mg/KOH以下とする。 On the other hand, in the present embodiment, the deterioration of the water resistance of the image due to the hydrophilic hydroxyl group and amine group is suppressed, and the hydroxyl group and amine group react preferentially with the crosslinking agent on the film surface to crosslink inside the ink. From the viewpoint of suppressing image scratch resistance and water resistance reduction due to a decrease in the rate, the acrylic resin has a total hydroxyl value and amine value of 30 mg / KOH or less.
以下に、例示的な実施形態によって本発明の説明を行うが、本発明は以下の実施形態に限定されるものではない。 Hereinafter, the present invention will be described by way of exemplary embodiments, but the present invention is not limited to the following embodiments.
1.水系インク
水系インクは、顔料および分散剤を含有する。
1. Water-based ink Water-based ink contains a pigment and a dispersant.
1-1.顔料
顔料は、水系インクに含有させて分散させて用いることができる顔料であればよい。
1-1. Pigment The pigment may be any pigment that can be used by dispersing in water-based ink.
上記顔料の例には、C.I.Pigment Yellow(以下、単に「PY」ともいう。)1、PY2、PY3、PY12、PY13、PY14、PY16、PY17、PY34、PY35、PY37、PY55、PY73、PY74、PY75、PY81、PY83、PY87、PY93、PY95、PY97、PY98、PY108、PY109、PY110、PY114、PY120、PY128、PY129、PY137、PY138、PY139、PY150、PY151、PY153、PY154、PY155、PY157、PY166、PY167、PY168、PY180、PY185、PY193およびPY213、C.I.Pigment Red(以下、単に「PR」ともいう。)、PR5、PR7、PR12、PR19、PR22、PR31、PR38、PR43、PR48:1、PR48:2、PR58:4、PR48:4、PR48:5、PR49:1、PR53:1、PR57:1、PR57:2、PR63:1、PR81、PR81:1、PR81:2、PR81:3、PR81:4、PR88、PR101、PR104、PR108、PR112、PR122、PR123、PR144、PR146、PR149、PR166、PR168、PR169、PR170、PR177、PR178、PR179、PR184、PR185、PR202、PR208、PR216、PR226およびPR257、C.I.Pigment Violet(以下、単に「PV」ともいう。)19およびPV23、C.I.Pigment Blue(以下、単に「PB」ともいう。)1、PB2、PB3、PB15、PB15:1、PB15:2、PB15:3、PB15:4、PB15:6、PB16、PB17:1、PB18、PB22、PB27、PB28、PB29、PB36およびPB60、C.I.Pigment Orange (以下、「C.I.Pigment Orange」を単に「PO」ともいう。)16、PO34、PO36、PO38、PO43、PO64およびPO71、C.I.Pigment Green(以下、単に「PG」ともいう。) 7、PG26、PG36およびPG50、C.I.Pigment White(以下、単に「PW」ともいう。)6、PW18およびPW21、ならびに、C.I.Pigment Black(以下、単に「PBk」ともいう。)7、PBk28およびPBk26が含まれる。 Examples of the pigment include C.I. I. Pigment Yellow (hereinafter also referred to simply as “PY”) 1, PY2, PY3, PY12, PY13, PY14, PY16, PY17, PY34, PY35, PY37, PY55, PY73, PY74, PY75, PY81, PY83, PY87, PY93 , PY95, PY97, PY98, PY108, PY109, PY110, PY114, PY120, PY128, PY129, PY137, PY138, PY139, PY150, PY151, PY153, PY154, PY155, PY157, PY157, PY166, PY167P And PY213, C.I. I. Pigment Red (hereinafter also simply referred to as “PR”), PR5, PR7, PR12, PR19, PR22, PR31, PR38, PR43, PR48: 1, PR48: 2, PR58: 4, PR48: 4, PR48: 5, PR49: 1, PR53: 1, PR57: 1, PR57: 2, PR63: 1, PR81, PR81: 1, PR81: 2, PR81: 3, PR81: 4, PR88, PR101, PR104, PR108, PR112, PR122, PR123, PR144, PR146, PR149, PR166, PR168, PR169, PR170, PR177, PR178, PR179, PR184, PR185, PR202, PR208, PR216, PR226 and PR257, C.I. I. Pigment Violet (hereinafter also simply referred to as “PV”) 19 and PV23, C.I. I. Pigment Blue (hereinafter also referred to simply as “PB”) 1, PB2, PB3, PB15, PB15: 1, PB15: 2, PB15: 3, PB15: 4, PB15: 6, PB16, PB17: 1, PB18, PB22 , PB27, PB28, PB29, PB36 and PB60, C.I. I. Pigment Orange (hereinafter, “CI Pigment Orange” is also simply referred to as “PO”) 16, PO34, PO36, PO38, PO43, PO64 and PO71, C.I. I. Pigment Green (hereinafter, also simply referred to as “PG”) 7, PG26, PG36 and PG50, C.I. I. Pigment White (hereinafter also referred to simply as “PW”) 6, PW18 and PW21, and C.I. I. Pigment Black (hereinafter also simply referred to as “PBk”) 7, PBk28, and PBk26.
水系インクは、水系インクの全質量に対して0.1質量%以上20質量%以下の顔料を含有することが好ましく、0.4質量%以上10質量%以下の顔料を含有することがより好ましい。 The water-based ink preferably contains 0.1% by mass or more and 20% by mass or less of the pigment, and more preferably contains 0.4% by mass or more and 10% by mass or less of the pigment with respect to the total mass of the water-based ink. .
1-2.分散剤
分散剤は、酸性官能基を側鎖に有する構造単位と、1級アミン、2級アミンおよび3級アミンならびに水酸基のいずれかを側鎖に有する構造単位と、疎水性の構造単位と、を含むモノマーの共重合体である。分散剤は、酸価が60mg/KOH以上200mg/KOH以下であり、水酸基価およびアミン価の合計が5mg/KOH以上30mg/KOH以下である。
1-2. Dispersant The dispersant is a structural unit having an acidic functional group in the side chain, a structural unit having any one of primary amine, secondary amine, tertiary amine and hydroxyl group in the side chain, a hydrophobic structural unit, A monomer copolymer containing The dispersant has an acid value of 60 mg / KOH or more and 200 mg / KOH or less, and a total of a hydroxyl value and an amine value of 5 mg / KOH or more and 30 mg / KOH or less.
上述したように、アクリル系の分散剤は、ノズル詰まりを生じにくい。 As described above, the acrylic dispersant is less likely to cause nozzle clogging.
上記酸性官能基を有する構造単位は、カルボン酸基およびスルホン酸基などの酸性官能基を側鎖に有する構造単位であればよい。これらのうち、上記酸性官能基を有する構造単位は、分散剤の製造の容易さから、カルボン酸基を側鎖に有する構造単位であることが好ましい。 The structural unit having an acidic functional group may be a structural unit having an acidic functional group such as a carboxylic acid group and a sulfonic acid group in the side chain. Among these, the structural unit having the acidic functional group is preferably a structural unit having a carboxylic acid group in the side chain from the viewpoint of ease of production of the dispersant.
上記酸性官能基を有する構造単位は、上記酸性官能基を有するモノマーを(共)重合して得られる。上記酸性官能基を有するモノマーの例には、(メタ)アクリル酸、フマル酸およびマレイン酸が含まれる。これらのうち、上記酸性官能基を有するモノマーは、分散剤の製造の容易さから、(メタ)アクリル酸であることが好ましい。 The structural unit having the acidic functional group is obtained by (co) polymerizing the monomer having the acidic functional group. Examples of the monomer having an acidic functional group include (meth) acrylic acid, fumaric acid and maleic acid. Among these, the monomer having an acidic functional group is preferably (meth) acrylic acid from the viewpoint of ease of production of the dispersant.
なお、本発明において、「(メタ)アクリル」は、アクリルまたはメタクリルを意味し、「(メタ)アクリレート」は、アクリレートまたはメタアクリレートを意味し、「(メタ)アクリロイル基」は、アクリロイル基またはメタアクリロイル基を意味する。 In the present invention, “(meth) acryl” means acryl or methacryl, “(meth) acrylate” means acrylate or methacrylate, and “(meth) acryloyl group” means acryloyl group or methacrylate. An acryloyl group is meant.
上記1級アミン、2級アミンおよび3級アミンならびに水酸基のいずれかを側鎖に有する構造単位は、アミン基を有するモノマーまたは水酸基を有するモノマーを(共)重合して得られる。 The structural unit having any one of primary amine, secondary amine, tertiary amine, and hydroxyl group in the side chain is obtained by (co) polymerizing a monomer having an amine group or a monomer having a hydroxyl group.
上記アミン基を有するモノマーの例には、アミン(メタ)アクリレートの例には、(メタ)アクリルアミド、アミノエチル(メタ)アクリレート、N,N-ジメチルアミノエチル(メタ)アクリレート、N,N-ジエチルアミノエチル(メタ)アクリレート、およびN,N-ジメチルアミノプロピル(メタ)アクリレートなどが含まれる。 Examples of the monomer having an amine group include amine (meth) acrylates such as (meth) acrylamide, aminoethyl (meth) acrylate, N, N-dimethylaminoethyl (meth) acrylate, and N, N-diethylamino. Examples include ethyl (meth) acrylate and N, N-dimethylaminopropyl (meth) acrylate.
また、1級アミン、2級アミンおよび3級アミンのいずれかを含む構造単位は、エポキシ環を有するビニルモノマーを(共)重合し、重合後に公知の方法でアミノ基を付加して得てもよい。 The structural unit containing any of primary amine, secondary amine and tertiary amine may be obtained by (co) polymerizing a vinyl monomer having an epoxy ring and adding an amino group by a known method after polymerization. Good.
イソシアネートと反応してウレア結合を生成しやすくする観点からは、分散剤は、これらのうち1級アミンを側鎖に有する構造単位を含むことが好ましい。 From the viewpoint of facilitating the formation of a urea bond by reacting with isocyanate, the dispersant preferably includes a structural unit having a primary amine in the side chain among these.
上記水酸基を有するモノマーの例には、ヒドロキシエチルアクリレート(HEA)、ヒドロキシエチルメタクリレート(HEMA)、2-ヒドロキシプロピルアクリレート(2-HPA)、2-ヒドロキシプロピルメタクリレート(2-HPMA)、3-ヒドロキシプロピルアクリレート(3-HPA)、3-ヒドロキシプロピルメタクリレート(3-HPMA)、2,3-ジヒドロキシプロピルアクリレート、2,3-ジヒドロキシプロピルメタクリレート、および3,4-ジヒドロキシブチル(メタ)アクリレート(4-HBA)などを含むヒドロキシアルキル(メタ)アクリレート、ならびに、1,3-ジアクリロイルグリセリン、1,3-ジメタクリロイルグリセリン、トリメチロールプロパンモノアクリレート、トリメチロールプロパンモノメタクリレート、トリメチロールプロパンジアクリレートおよびトリメチロールプロパンジメタクリレートなどが含まれる。 Examples of the monomer having a hydroxyl group include hydroxyethyl acrylate (HEA), hydroxyethyl methacrylate (HEMA), 2-hydroxypropyl acrylate (2-HPA), 2-hydroxypropyl methacrylate (2-HPMA), and 3-hydroxypropyl. Acrylate (3-HPA), 3-hydroxypropyl methacrylate (3-HPMA), 2,3-dihydroxypropyl acrylate, 2,3-dihydroxypropyl methacrylate, and 3,4-dihydroxybutyl (meth) acrylate (4-HBA) Hydroxyalkyl (meth) acrylates containing 1,3-diacryloyl glycerin, 1,3-dimethacryloyl glycerin, trimethylolpropane monoacrylate, trimethylol B bread monomethacrylate, and the like trimethylolpropane diacrylate and trimethylolpropane dimethacrylate.
上記疎水性の構造単位は、水系インクに用いる顔料への吸着性を付与できる構造を有する構造単位であればよい。上記疎水性の構造単位は、以下に例示するモノマーを(共重合)して得られる。 The hydrophobic structural unit may be a structural unit having a structure capable of imparting adsorptivity to a pigment used in water-based ink. The hydrophobic structural unit can be obtained by (copolymerizing) the monomers exemplified below.
メチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、イソプロピル(メタ)アクリレート、ブチル(メタ)アクリレート、アミル(メタ)アクリレート、ペンチル(メタ)アクリレート、ヘキシル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、ヘプチル(メタ)アクリレート、2-(tert-ブチルアミノ)エチル(メタ)アクリレート、オクチル(メタ)アクリレート、3-イソプロピルヘプチル(メタ)アクリレート、ノニル(メタ)アクリレート、デシル(メタ)アクリレート、ウンデシル(メタ)アクリレート、5-メチルウンデシル(メタ)アクリレート、ドデシル(メタ)アクリレート、2-メチルドデシル(メタ)アクリレート、トリデシル(メタ)アクリレート、5-メチルトリデシル(メタ)アクリレート、テトラデシル(メタ)アクリレート、ペンタデシル(メタ)アクリレート、ヘキサデシル(メタ)アクリレート、2-メチルヘキサデシル(メタ)アクリレート、ヘプタデシル(メタ)アクリレート、5-イソプロピルヘプタデシル(メタ)アクリレート、4-tert-ブチルオクタデシル(メタ)アクリレート、5-エチルオクタデシル(メタ)アクリレート、3-イソプロピルオクタデシル(メタ)アクリレート、オクタデシル(メタ)アクリレート、ノナデシル(メタ)アクリレート、エイコシル(メタ)アクリレート、セチルエイコシル(メタ)アクリレート、ステアリルエイコシル(メタ)アクリレート、ドコシル(メタ)アクリレート、およびエイコシルテトラトリアコンチル(メタ)アクリレートなどを含む直鎖アルキル基を有する(メタ)アクリレート、
シクロペンチル(メタ)アクリレート、3-ビニルシクロヘキシル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、ボルニル(メタ)アクリレート、ベンジル(メタ)アクリレートおよびフェニル(メタ)アクリレートなどを含む環状(または芳香族)アルキル基を有する(メタ)アクリレート、
2-プロピニル(メタ)アクリレート、アリル(メタ)アクリレート、ビニル(メタ)アクリレート、およびオレイル(メタ)アクリレートなどを含む不飽和アルコール由来の(メタ)アクリレート、
1,3-ブタンジオールジ(メタ)アクリレート、1,4-ブタンジオールジ(メタ)アクリレート、1,6-ヘキサンジオールジ(メタ)アクリレート、グリセリンジ(メタ)アクリレートおよびエトキシ化ビスフェノールAのジメタクリレートなどを含む2つの(メタ)アクリロイル基を有する(メタ)アクリレート、
グリセリントリ(メタ)アクリレート、ジグリセリン(メタ)トリアクリレート、ジトリメチロールエタントリ(メタ)アクリレート、ジトリメチロールプロパントリ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールトリ(メタ)アクリレート、ジペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリトスリトールペンタ(メタ)アクリレート、トリペンタエリスリトールトリ(メタ)アクリレート、トリペンタエリスリトールテトラ(メタ)アクリレート、トリペンタエリスリトールペンタア(メタ)クリレート、トリペンタエリスリトールヘキサ(メタ)アクリレート、トリペンタエリスリトールヘプタ(メタ)アクリレート、などを含む3つ以上の(メタ)アクリロイル基を有する(メタ)アクリレート、ならびに
メトキシエチル(メタ)アクリレート、メトキシブチル(メタ)アクリレート、およびエトキシブチル(メタ)アクリレートなどを含むアルコキシ基を有する(メタ)アクリレート。
Methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, isopropyl (meth) acrylate, butyl (meth) acrylate, amyl (meth) acrylate, pentyl (meth) acrylate, hexyl (meth) acrylate, 2- Ethylhexyl (meth) acrylate, heptyl (meth) acrylate, 2- (tert-butylamino) ethyl (meth) acrylate, octyl (meth) acrylate, 3-isopropylheptyl (meth) acrylate, nonyl (meth) acrylate, decyl (meth) ) Acrylate, undecyl (meth) acrylate, 5-methylundecyl (meth) acrylate, dodecyl (meth) acrylate, 2-methyldodecyl (meth) acrylate, tridecyl (meth) acrylate 5-methyltridecyl (meth) acrylate, tetradecyl (meth) acrylate, pentadecyl (meth) acrylate, hexadecyl (meth) acrylate, 2-methylhexadecyl (meth) acrylate, heptadecyl (meth) acrylate, 5-isopropylhepta Decyl (meth) acrylate, 4-tert-butyloctadecyl (meth) acrylate, 5-ethyloctadecyl (meth) acrylate, 3-isopropyloctadecyl (meth) acrylate, octadecyl (meth) acrylate, nonadecyl (meth) acrylate, eicosyl (meta) ) Acrylate, cetyl eicosyl (meth) acrylate, stearyl eicosyl (meth) acrylate, docosyl (meth) acrylate, and eicosyl tetratriacon Having a linear alkyl group including Le (meth) acrylate (meth) acrylate,
Cyclic (or aromatic) alkyl groups including cyclopentyl (meth) acrylate, 3-vinylcyclohexyl (meth) acrylate, cyclohexyl (meth) acrylate, bornyl (meth) acrylate, benzyl (meth) acrylate and phenyl (meth) acrylate, etc. (Meth) acrylate having,
(Meth) acrylates derived from unsaturated alcohols including 2-propynyl (meth) acrylate, allyl (meth) acrylate, vinyl (meth) acrylate, and oleyl (meth) acrylate,
1,3-butanediol di (meth) acrylate, 1,4-butanediol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, glycerin di (meth) acrylate and dimethacrylate of ethoxylated bisphenol A (Meth) acrylates having two (meth) acryloyl groups including
Glycerin tri (meth) acrylate, diglycerin (meth) triacrylate, ditrimethylolethane tri (meth) acrylate, ditrimethylolpropane tri (meth) acrylate, trimethylolpropane tri (meth) acrylate, pentaerythritol tri (meth) acrylate, Pentaerythritol tetra (meth) acrylate, dipentaerythritol tri (meth) acrylate, dipentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, tripentaerythritol tri (meth) acrylate, tripentaerythritol tetra (Meth) acrylate, tripentaerythritol pentaa (meth) acrylate, tripentaerythritol hexa (meth) acrelane , (Meth) acrylates having three or more (meth) acryloyl groups, including, for example, tripentaerythritol hepta (meth) acrylate, and the like, and methoxyethyl (meth) acrylate, methoxybutyl (meth) acrylate, and ethoxybutyl (meth) (Meth) acrylate having an alkoxy group containing acrylate or the like.
なお、上記疎水性の構造単位は、N-ビニルピロリドン、N-ビニルイミダゾール、N-ビニルカルバゾールなどを含む窒素を含有するモノマー、ならびにスチレンおよびα-メチルスチレンなどのモノマー、に由来する構造単位を一部に含んでいてもよい。 The hydrophobic structural unit is a structural unit derived from a nitrogen-containing monomer including N-vinylpyrrolidone, N-vinylimidazole, N-vinylcarbazole and the like, and a monomer such as styrene and α-methylstyrene. Some may be included.
これらのうち、メチル(メタ)アクリレート、エチル(メタ)アクリレート、ヘキシル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、オクチル(メタ)アクリレート、ノニル(メタ)アクリレート、およびラウリル(メタ)アクリレートなどを含む炭素数1以上20以下のアルキル基を有する(メタ)アクリレート、ベンジルアクリレート、アルキルアクリレート、スチレン、ならびにN-ビニルピロリドンなどから、顔料との親和性を考慮して適宜選択することが好ましい。 Among these, methyl (meth) acrylate, ethyl (meth) acrylate, hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, octyl (meth) acrylate, nonyl (meth) acrylate, lauryl (meth) acrylate, etc. It is preferable to select suitably from (meth) acrylates having an alkyl group having 1 to 20 carbon atoms, benzyl acrylate, alkyl acrylate, styrene, N-vinylpyrrolidone and the like in consideration of the affinity with the pigment.
分散剤は、酸価が60mg/KOH以上200mg/KOH以下となり、水酸基価およびアミン価の合計が5mg/KOH以上30mg/KOH以下となる割合で、上記各モノマーに由来する構造単位を有すればよい。 The dispersant has a structural unit derived from each of the above monomers at a ratio such that the acid value is 60 mg / KOH or more and 200 mg / KOH or less, and the total of the hydroxyl value and the amine value is 5 mg / KOH or more and 30 mg / KOH or less. Good.
分散剤の酸価および水酸基価は、JIS K 0070(1992年)に記載の電位差滴定法に準じて測定することができる。分散剤のアミン価は、JIS K 7237(1995年)に記載の電位差滴定法と同様にして測定することができる。 The acid value and hydroxyl value of the dispersant can be measured according to a potentiometric titration method described in JIS K 0070 (1992). The amine value of the dispersant can be measured in the same manner as the potentiometric titration method described in JIS K 7237 (1995).
また、分散剤を構成する構成単位の有無は、赤外分光法(IR)、核磁気共鳴法(NMR)および熱分解ガスクロマトグラフ-質量分析法(Py-GC-MS)などの公知の方向で測定することができる。 The presence or absence of a constituent unit constituting the dispersant is determined in a known direction such as infrared spectroscopy (IR), nuclear magnetic resonance (NMR), and pyrolysis gas chromatography-mass spectrometry (Py-GC-MS). Can be measured.
なお、ノズルで水系インクが乾燥したときの粘度上昇を抑制して、ノズル詰まりをより生じにくくする観点からは、分散剤は、ポリアルキレングリコール鎖を有するモノマーに由来する構成単位の割合が、分散剤の全質量に対して5質量%となるように、上記各モノマーに由来する構造単位を有することが好ましく、ポリエチレングリコール鎖を有するモノマーに由来する構成単位の割合が、分散剤の全質量に対して5質量%となるように、上記各モノマーに由来する構造単位を有することが好ましい。ポリアルキレングリコール鎖を有するモノマーの例には、ポリエチレングリコールモノアリルエーテル、ポリエチレングリコール(メタ)アクリレート、メトキシポリエチレングリコール(メタ)アクリレート、フェノキシポリエチレングリコール(メタ)アクリレート、およびポリエチレングリコールジ(メタ)アクリレートなどが含まれる。 In addition, from the viewpoint of suppressing the increase in viscosity when the water-based ink is dried by the nozzle and making the nozzle clogging less likely to occur, the dispersant has a proportion of structural units derived from the monomer having a polyalkylene glycol chain. It is preferable to have a structural unit derived from each of the above monomers so as to be 5% by mass with respect to the total mass of the agent, and the proportion of the structural unit derived from the monomer having a polyethylene glycol chain is based on the total mass of the dispersant. It is preferable to have a structural unit derived from each of the above monomers so as to be 5% by mass. Examples of monomers having a polyalkylene glycol chain include polyethylene glycol monoallyl ether, polyethylene glycol (meth) acrylate, methoxypolyethylene glycol (meth) acrylate, phenoxypolyethylene glycol (meth) acrylate, and polyethylene glycol di (meth) acrylate Is included.
分散剤の重量平均分子量は、4000以上20000以下であることが好ましく、6000以上15000以下であることがより好ましい。分散剤の重量平均分子量は、GPCにて測定されたスチレン換算分子量とすることができる。 The weight average molecular weight of the dispersant is preferably 4000 or more and 20000 or less, and more preferably 6000 or more and 15000 or less. The weight average molecular weight of a dispersing agent can be made into the styrene conversion molecular weight measured by GPC.
分散剤は、ランダム共重合体でもブロック共重合体でもよいが、イソシアネートとの架橋位置をより分散させて、画像の耐擦過性および耐水性、ならびにラミネート層の接着強度を高める観点からは、ランダム共重合体であることが好ましい。 The dispersant may be a random copolymer or a block copolymer, but from the viewpoint of increasing the scratch resistance and water resistance of the image and increasing the adhesive strength of the laminate layer by further dispersing the crosslinking position with the isocyanate. A copolymer is preferred.
分散剤は、水系インク中では、顔料の表面に吸着して顔料を含む分散体として存在し得る。たとえば、従来公知のボールミル、サンドミル、ラインミルおよび高圧ホモジナイザーなどにより顔料と分散剤とを溶媒中で処理して、分散体を製造することができる。 The dispersant may be present in the water-based ink as a dispersion containing the pigment adsorbed on the surface of the pigment. For example, the dispersion can be produced by treating the pigment and the dispersant in a solvent with a conventionally known ball mill, sand mill, line mill, high-pressure homogenizer, or the like.
水系インク中での顔料を長期間安定して分散させる観点からは、上記分散体の平均粒子径は、10nm以上200nm以下であることが好ましく、10nm以上100nm以下であることがより好ましく、10nm以上50nm以下であることがさらに好ましい。 From the viewpoint of stably dispersing the pigment in the water-based ink for a long period of time, the average particle size of the dispersion is preferably 10 nm or more and 200 nm or less, more preferably 10 nm or more and 100 nm or less, and more preferably 10 nm or more. More preferably, it is 50 nm or less.
上記平均粒子径は、光散乱法、電気泳動法、レーザードップラー法等を用いた市販の粒径測定機器により測定することが出来る。また、透過型電子顕微鏡による粒子像撮影を少なくとも100粒子以上に対して行い、この像をImage-Pro(メディアサイバネティクス製)等の画像解析ソフトを用いて統計的処理を行うことによっても、上記平均粒子径を求めることができる。 The average particle diameter can be measured by a commercially available particle size measuring instrument using a light scattering method, an electrophoresis method, a laser Doppler method, or the like. Further, by taking a particle image with a transmission electron microscope on at least 100 particles and performing statistical processing on the image using image analysis software such as Image-Pro (manufactured by Media Cybernetics), the above average is also obtained. The particle diameter can be determined.
ノズル詰まりを抑制する観点から、水系インクは、顔料の全質量に対して10質量%以上150質量%以下の分散剤を含有することが好ましい。 From the viewpoint of suppressing nozzle clogging, the water-based ink preferably contains 10% by mass or more and 150% by mass or less of a dispersant with respect to the total mass of the pigment.
1-3.中和剤
水系インクは、上記アクリル系樹脂である分散剤が有する酸性基を中和して水系インクのpHを調整するための中和剤を含有してもよい。
1-3. Neutralizing agent The water-based ink may contain a neutralizing agent for adjusting the pH of the water-based ink by neutralizing the acidic group of the dispersant that is the acrylic resin.
中和剤の例には、アミンおよび無機アルカリ塩が含まれる。 Examples of neutralizing agents include amines and inorganic alkali salts.
これらのうち、アミンは、水系インクが基材に着弾した後、基材を乾燥する際に揮発して中和されていないカルボン酸基のみをインク塗膜中に残すため、架橋剤とカルボン酸基とをより反応しやすくして画像の耐水性を高めるため好ましい。上記揮発可能なアミンの例には、アンモニア、モノメチルアミン、ジメチルアミン、トリメチルアミン、モノエチルアミン、ジエチルアミン、トリエチルアミン、メチルエチルアミン、モノエタノールアミン、ジエタノールアミン、トリエタノールアミン、エチレンジアミン、メチルアミノエタノール、およびジメチルアミノエタノールなどが含まれる。これらのうち、揮発の速さおよび使用の容易さなどの観点から、アンモニアが好ましい。 Among these, amines leave only carboxylic acid groups that are not neutralized by volatilization when the substrate is dried after the water-based ink has landed on the substrate. This is preferable because the group can be more easily reacted to increase the water resistance of the image. Examples of the volatilizable amines include ammonia, monomethylamine, dimethylamine, trimethylamine, monoethylamine, diethylamine, triethylamine, methylethylamine, monoethanolamine, diethanolamine, triethanolamine, ethylenediamine, methylaminoethanol, and dimethylaminoethanol. Etc. are included. Among these, ammonia is preferable from the viewpoints of volatilization speed and ease of use.
一方で、ノズル近傍での揮発による分散剤の析出を抑制して、射出安定性およびノズルのメンテナンス性をより高める観点からは、無機アルカリ塩が好ましい。上記無機アルカリ塩の例には、水酸化カリウムおよび水酸化ナトリウムが含まれる。 On the other hand, an inorganic alkali salt is preferable from the viewpoint of suppressing the precipitation of the dispersant due to volatilization in the vicinity of the nozzle and further improving the injection stability and the maintainability of the nozzle. Examples of the inorganic alkali salt include potassium hydroxide and sodium hydroxide.
なお、上記画像の耐水性と射出安定性とを両立させる観点からは、水系インクは、アミンおよび無機アルカリ塩をいずれも含有することが好ましい。 It should be noted that the water-based ink preferably contains both an amine and an inorganic alkali salt from the viewpoint of achieving both the water resistance and the injection stability of the image.
1-4.有機溶剤
水系インクは、粘度を調整するなどの目的から、有機溶剤を含んでもよい。
1-4. Organic solvent The water-based ink may contain an organic solvent for the purpose of adjusting the viscosity.
水との相溶性を高める観点からは、有機溶剤は、水溶性であることが好ましい。水溶性の有機溶剤の例には、アルコール類、多価アルコール類、アミン類、アミド類、グリコールエーテル類および炭素数が4以上である1,2-アルカンジオール類などが含まれる。これらの有機溶剤は、1種類のみが含有されてもよく、2種類以上を組み合わせて含有されていてもよい。 From the viewpoint of increasing the compatibility with water, the organic solvent is preferably water-soluble. Examples of the water-soluble organic solvent include alcohols, polyhydric alcohols, amines, amides, glycol ethers, and 1,2-alkanediols having 4 or more carbon atoms. Only one kind of these organic solvents may be contained, or two or more kinds thereof may be contained in combination.
上記アルコール類の例には、メタノール、エタノール、プロパノール、イソプロパノール、ブタノール、イソブタノール、セカンダリーブタノールおよびターシャリーブタノールなどが含まれる。 Examples of the alcohols include methanol, ethanol, propanol, isopropanol, butanol, isobutanol, secondary butanol and tertiary butanol.
上記多価アルコール類の例には、エチレングリコール、ジエチレングリコール、トリエチレングリコール、テトラエチレングリコール、エチレンオキサイド基の数が5以上のポリエチレングリコール、プロピレングリコール、ジプロピレングリコール、トリプロピレングリコール、プロピレンオキサイド基の数が4以上のポリプロピレングリコール、ブチレングリコール、ヘキサンジオール、ペンタンジオール、グリセリン、ヘキサントリオールおよびチオジグリコールなどが含まれる。 Examples of the polyhydric alcohols include ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, polyethylene glycol having 5 or more ethylene oxide groups, propylene glycol, dipropylene glycol, tripropylene glycol, and propylene oxide groups. Polypropylene glycol having a number of 4 or more, butylene glycol, hexanediol, pentanediol, glycerin, hexanetriol, thiodiglycol and the like are included.
上記アミン類の例には、エタノールアミン、ジエタノールアミン、トリエタノールアミン、N-メチルジエタノールアミン、N-エチルジエタノールアミン、モルホリン、N-エチルモルホリン、エチレンジアミン、ジエチレンジアミン、トリエチレンテトラミン、テトラエチレンペンタミン、ポリエチレンイミン、ペンタメチルジエチレントリアミンおよびテトラメチルプロピレンジアミンなどが含まれる。 Examples of the amines include ethanolamine, diethanolamine, triethanolamine, N-methyldiethanolamine, N-ethyldiethanolamine, morpholine, N-ethylmorpholine, ethylenediamine, diethylenediamine, triethylenetetramine, tetraethylenepentamine, polyethyleneimine Pentamethyldiethylenetriamine and tetramethylpropylenediamine.
上記アミド類の例には、ホルムアミド、N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミドなどが含まれる。 Examples of the amides include formamide, N, N-dimethylformamide, N, N-dimethylacetamide and the like.
上記グリコールエーテル類の例には、エチレングリコールモノエチルエーテル、エチレングリコールモノブチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールモノブチルエーテル、トリエチレングリコールモノブチルエーテル、プロピレングリコールモノプロピルエーテル、ジプロピレングリコールモノメチルエーテルおよびトリプロピレングリコールモノメチルエーテルなどが含まれる。 Examples of the glycol ethers include ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, triethylene glycol monobutyl ether, propylene glycol monopropyl ether, dipropylene glycol monomethyl ether and tripropylene glycol. Monomethyl ether and the like are included.
上記炭素数が4以上である1,2-アルカンジオール類の例には、1,2-ブタンジオール、1,2-ペンタンジオール、1,2-ヘキサンジオールおよび1,2-ヘプタンジオールなどが含まれる。 Examples of 1,2-alkanediols having 4 or more carbon atoms include 1,2-butanediol, 1,2-pentanediol, 1,2-hexanediol and 1,2-heptanediol. It is.
これらのうち、有機溶剤が多価アルコール類であると、高速プリント時の滲みを好適に抑制することができる。好ましい多価アルコール類の例には、エチレングリコール、ジエチレングリコール、トリエチレングリコール、テトラエチレングリコール、プロピレングリコール、ジプロピレングリコールおよびトリプロピレングリコールなどが含まれる。 Of these, when the organic solvent is a polyhydric alcohol, bleeding during high-speed printing can be suitably suppressed. Examples of preferable polyhydric alcohols include ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, propylene glycol, dipropylene glycol and tripropylene glycol.
水系インクが2種類以上の有機溶剤を含有するとき、有機溶剤全体の質量に対する前記多価アルコール類の質量比率を他の有機溶剤の質量比率よりも高くすることで、形成した画像の滲みをより生じにくくすることができる。好ましくは、有機溶剤全体の質量に対する多価アルコール類の質量比率は50%以上である。なお、多価アルコール類を2種以上含むときは、すべての多価アルコール類の質量比率の合計が、他のいずれの種類の有機溶剤の質量比率よりも高ければよく、たとえば有機溶剤全体の質量に対する多価アルコール類の質量比率が50%以上であればよい。 When the water-based ink contains two or more types of organic solvents, the mass ratio of the polyhydric alcohols relative to the total mass of the organic solvent is made higher than the mass ratio of the other organic solvents, thereby further reducing the bleeding of the formed image. It can be made difficult to occur. Preferably, the mass ratio of the polyhydric alcohol to the mass of the whole organic solvent is 50% or more. When two or more kinds of polyhydric alcohols are included, the total mass ratio of all the polyhydric alcohols only needs to be higher than the mass ratio of any other kind of organic solvent. For example, the mass of the whole organic solvent The mass ratio of the polyhydric alcohol to the suffices should be 50% or more.
水系インクにおける有機溶剤の含有量は、たとえば、5質量%以上60質量%以下の範囲とすることができる。 The content of the organic solvent in the water-based ink can be, for example, in the range of 5% by mass to 60% by mass.
1-5.その他の成分
水系インクは、本発明の効果が奏される限りにおいて、樹脂、界面活性剤、pH調整剤、油滴微粒子、紫外線吸収剤、退色防止剤、蛍光増白剤、多糖類、粘度調整剤、比抵抗調整剤、皮膜形成剤、紫外線吸収剤、酸化防止剤、防ばい剤、防錆剤などを含有してもよい。これらの成分は、1種類のみが含有されてもよく、2種類以上を組み合わせて含有されていてもよい。
1-5. Other components As long as the effects of the present invention are exhibited, the water-based ink is a resin, a surfactant, a pH adjuster, oil droplet fine particles, an ultraviolet absorber, a discoloration inhibitor, a fluorescent whitening agent, a polysaccharide, a viscosity adjustment. An agent, a specific resistance adjusting agent, a film forming agent, an ultraviolet absorber, an antioxidant, a fungicide, a rust inhibitor and the like may be contained. Only one kind of these components may be contained, or two or more kinds may be contained in combination.
上記樹脂の例には、顔料に基材への定着性を与えるための定着樹脂、およびインクの粘度を調整するための増粘剤としての樹脂、その他の樹脂が含まれる。これらの樹脂は、1種類のみが含有されてもよく、2種類以上を組み合わせて含有されていてもよい。 Examples of the resin include a fixing resin for imparting fixability to the substrate to the pigment, a resin as a thickener for adjusting the viscosity of the ink, and other resins. Only one kind of these resins may be contained, or two or more kinds may be contained in combination.
これらの樹脂は水系インクに溶解していてもよく、エマルジョン状態で分散されていても構わない。エマルジョン状態で分散させる場合、インクジェットによる射出性を損なわないという観点から、300nm以下の粒径であることが好ましい。溶解性ポリマーの場合、組成や分子量は特に限定は無いが、重合度の高いポリマーほど射出性が悪化する傾向があるため、ポリマーの組成にもよるが好ましい分子量50000以下であることが好ましい。 These resins may be dissolved in water-based ink or may be dispersed in an emulsion state. In the case of dispersing in an emulsion state, the particle diameter is preferably 300 nm or less from the viewpoint of not impairing the jetting property by inkjet. In the case of a soluble polymer, the composition and molecular weight are not particularly limited. However, since a polymer having a higher degree of polymerization tends to deteriorate injection properties, the molecular weight is preferably 50,000 or less, although it depends on the composition of the polymer.
上記界面活性剤は、陽イオン性、陰イオン性、両性、非イオン性のいずれでもよい。 The surfactant may be any of cationic, anionic, amphoteric and nonionic.
陽イオン性界面活性剤の例には、脂肪族アミン塩、脂肪族4級アンモニウム塩、ベンザルコニウム塩、塩化ベンゼトニウム、ピリジニウム塩、およびイミダゾリニウム塩などが含まれる。 Examples of the cationic surfactant include aliphatic amine salts, aliphatic quaternary ammonium salts, benzalkonium salts, benzethonium chloride, pyridinium salts, and imidazolinium salts.
陰イオン性界面活性剤の例には、脂肪酸石鹸、N-アシル-N-メチルグリシン塩、N-アシル-N-メチル-β-アラニン塩、N-アシルグルタミン酸塩、アシル化ペプチド、アルキルスルフォン酸塩、アルキルベンゼンスルフォン酸塩、アルキルナフタレンスルフォン酸塩、ジアルキルスルホコハク酸エステル塩、アルキルスルホ酢酸塩、α-オレフィンスルホン酸塩、N-アシルメチルタウリン、硫酸化油、高級アルコール硫酸エステル塩、第2級高級アルコール硫酸エステル塩、アルキルエーテル硫酸塩、第2級高級アルコールエトキシサルフェート、ポリオキシエチレンアルキルフェニルエーテル硫酸塩、モノグリサルフェート、脂肪酸アルキロールアミド硫酸エステル塩、アルキルエーテルリン酸エステル塩、アルキルリン酸エステル塩などが含まれる。 Examples of anionic surfactants include fatty acid soaps, N-acyl-N-methylglycine salts, N-acyl-N-methyl-β-alanine salts, N-acyl glutamates, acylated peptides, alkyl sulfonic acids Salt, alkylbenzene sulfonate, alkyl naphthalene sulfonate, dialkyl sulfosuccinate, alkyl sulfoacetate, α-olefin sulfonate, N-acylmethyl taurine, sulfated oil, higher alcohol sulfate, secondary Higher alcohol sulfate, alkyl ether sulfate, secondary higher alcohol ethoxy sulfate, polyoxyethylene alkylphenyl ether sulfate, monoglyculate, fatty acid alkylolamide sulfate, alkyl ether phosphate, alkyl phosphate D This includes steal salt.
両性界面活性剤の例には、カルボキシベタイン型、スルホベタイン型、アミノカルボン酸塩、およびイミダゾリニウムベタインなどが含まれる。 Examples of amphoteric surfactants include carboxybetaine type, sulfobetaine type, aminocarboxylate, and imidazolinium betaine.
非イオン性界面活性剤の例には、ポリオキシエチレン2級アルコールエーテル、ポリオキシエチレンアルキルフェニルエーテル、ポリオキシエチレンステロールエーテル、ポリオキシエチレンラノリン誘導体ポリオキシエチレンポリオキシプロピレンアルキルエーテル、ポリオキシエチレングリセリン脂肪酸エステル、ポリオキシエチレンヒマシ油、硬化ヒマシ油、ポリオキシエチレンソルビトール脂肪酸エステル、ポリエチレングリコール脂肪酸エステル、脂肪酸モノグリセリド、ポリグリセリン脂肪酸エステル、ソルビタン脂肪酸エステル、プロピレングリコール脂肪酸エステル、ショ糖脂肪酸エステル、脂肪酸アルカノールアミド、ポリオキシエチレン脂肪酸アミド、ポリオキシエチレンアルキルアミン、アルキルアミンオキサイド、アセチレングリコール、およびアセチレンアルコールなどが含まれる。 Examples of nonionic surfactants include polyoxyethylene secondary alcohol ether, polyoxyethylene alkylphenyl ether, polyoxyethylene sterol ether, polyoxyethylene lanolin derivative polyoxyethylene polyoxypropylene alkyl ether, polyoxyethylene glycerin Fatty acid ester, polyoxyethylene castor oil, hydrogenated castor oil, polyoxyethylene sorbitol fatty acid ester, polyethylene glycol fatty acid ester, fatty acid monoglyceride, polyglycerin fatty acid ester, sorbitan fatty acid ester, propylene glycol fatty acid ester, sucrose fatty acid ester, fatty acid alkanolamide , Polyoxyethylene fatty acid amide, polyoxyethylene alkylamine, alkylamine oxide And acetylene glycol and acetylene alcohol.
水性インクの表面張力化を低くする観点からは、これらの界面活性剤の一部はフッ素原子あるいは珪素原子で置換されていることが好ましい。 From the viewpoint of reducing the surface tension of the water-based ink, it is preferable that some of these surfactants are substituted with fluorine atoms or silicon atoms.
1-6.物性
インクジェットヘッドのノズルからの吐出安定性を高める観点からは、水系インクの粘度は1cP以上100cP未満であることが好ましい。上記吐出安定性をより高める観点からは、水系インクの粘度は、1cP以上50cP以下であることが好ましく、1cP以上15cP以下であることがさらに好ましい。
1-6. Physical Properties From the viewpoint of improving the ejection stability from the nozzles of the inkjet head, the viscosity of the water-based ink is preferably 1 cP or more and less than 100 cP. From the viewpoint of further improving the discharge stability, the viscosity of the water-based ink is preferably 1 cP or more and 50 cP or less, and more preferably 1 cP or more and 15 cP or less.
インクジェットヘッドのノズルからの吐出安定性を高める観点からは、水系インクの表面張力は20mN/m以上50mN/m以下であることが好ましい。基材に対する濡れ性を高めて、形成される画像をより高精細にする観点からは、水系インクの表面張力は20mN/m以上35mN/m以下であることがより好ましい。水系インクの表面張力は、前記界面活性剤および有機溶媒の種類または量を変更することで、上記範囲に調整することができる。 From the viewpoint of improving the ejection stability from the nozzles of the inkjet head, the surface tension of the water-based ink is preferably 20 mN / m or more and 50 mN / m or less. From the viewpoint of improving the wettability with respect to the base material and making the formed image higher definition, the surface tension of the water-based ink is more preferably 20 mN / m or more and 35 mN / m or less. The surface tension of the water-based ink can be adjusted to the above range by changing the type or amount of the surfactant and the organic solvent.
2.画像形成方法
上記水系インクは、インクジェットヘッドのノズルから吐出して、基材に着弾させて、画像を形成することができる。
2. Image Forming Method The aqueous ink can be ejected from the nozzles of an inkjet head and landed on a substrate to form an image.
このとき、基材にはプレコート液が付与されていてもよい。また、上記水系インクを基材に付与した後、オーバーコート液を付与してもよい。また、上記オーバーコート液を付与した画像は、さらにラミネート層を接合させてもよい。 At this time, a precoat liquid may be applied to the substrate. Further, after applying the water-based ink to the substrate, an overcoat liquid may be applied. Moreover, the laminate layer may be further bonded to the image to which the overcoat liquid is applied.
2-1.水系インクの液滴を着弾させる工程
本工程では、インクジェットヘッドから水系インクの液滴を吐出して、基材上の領域に着弾させる。
2-1. Step of landing water-based ink droplets In this step, water-based ink droplets are ejected from an inkjet head to land on a region on a substrate.
インクジェットヘッドからの吐出方式は、オンデマンド方式およびコンティニュアス方式のいずれでもよい。オンデマンド方式のインクジェットヘッドは、シングルキャビティー型、ダブルキャビティー型、ベンダー型、ピストン型、シェアーモード型およびシェアードウォール型等の電気-機械変換方式、ならびにサーマルインクジェット型およびバブルジェット(バブルジェットはキヤノン社の登録商標)型等の電気-熱変換方式等のいずれでもよい。 The ejection method from the inkjet head may be either an on-demand method or a continuous method. On-demand inkjet heads include electro-mechanical conversion methods such as single cavity type, double cavity type, bender type, piston type, shear mode type and shared wall type, as well as thermal inkjet type and bubble jet. Any of electric-thermal conversion methods such as Canon Inc. registered trademark) may be used.
これらのうち、使用できるインクの種類をより多くし、かつ、画質をより精細にする観点からは、インクジェットヘッドは、30μm以下のノズル径を有するピエゾ型インクジェットヘッドであることが好ましい。 Among these, from the viewpoint of increasing the types of ink that can be used and making the image quality more precise, the inkjet head is preferably a piezo-type inkjet head having a nozzle diameter of 30 μm or less.
高速で画像の記録を行う観点から、インクジェット記録方式は、ワンパス型であることが好ましい。ワンパス型のインクジェット記録方式とは、基材が一つのインクジェットヘッドユニットの下を通過した際に、一度の通過でドットの形成されるべきすべての画素に水系インクの液滴を吐出して着弾させる方式を意味する。 From the viewpoint of recording an image at a high speed, the inkjet recording method is preferably a one-pass type. The one-pass type ink jet recording method is a method in which when a substrate passes under one ink jet head unit, water-based ink droplets are ejected and landed on all pixels where dots should be formed in one pass. Means method.
ワンパス型のインクジェット記録方式で画像を記録する観点からは、インクジェットヘッドはラインヘッド型であることが好ましい。ラインヘッド型のインクジェットヘッドとは、基材の搬送方向と直交する方向に、印刷範囲の幅以上の長さを持つインクジェットヘッドを意味する。ラインヘッド型のインクジェットヘッドは、上記印刷範囲の幅以上の長さを有する一つのヘッドからなるものでもよいし、複数のヘッドを組み合わせて上記印刷範囲の幅以上の長さとなるよう構成されたものでもよい。形成される画像をより高精細にする観点からは、上記複数のヘッドは、基材の搬送方向とは直交する方向に複数の列を形成して、それぞれの列のヘッドは、基材に対するノズルの出射位置が異なるように配置されることが好ましい。 From the viewpoint of recording an image by a one-pass type ink jet recording method, the ink jet head is preferably a line head type. The line head type ink jet head means an ink jet head having a length equal to or greater than the width of the printing range in a direction orthogonal to the substrate transport direction. The line head type inkjet head may be composed of a single head having a length longer than the width of the printing range, or a combination of a plurality of heads so as to be longer than the width of the printing range. But you can. From the viewpoint of higher definition of the formed image, the plurality of heads form a plurality of rows in a direction perpendicular to the conveyance direction of the substrate, and the heads in each row are nozzles for the substrate. It is preferable to arrange so that the emission positions are different.
2-2.オーバーコート液を付与する工程
本工程では、水系インクの液滴が着弾した基材に、オーバーコート液を付与する。
2-2. Step of Applying Overcoat Liquid In this step, the overcoat liquid is applied to the substrate on which the water-based ink droplets have landed.
オーバーコート液は、公知のオーバーコート液とすることができるが、上記分散剤を架橋させるための化合物を含有することが好ましい。 The overcoat liquid can be a known overcoat liquid, but preferably contains a compound for crosslinking the dispersant.
上記架橋させるための化合物の例には、カルボジイミド化合物、イソシアネート化合物、エポキシ化合物、シリル化合物、ヒドラジン化合物およびオキサゾリン化合物などが含まれる。これらの化合物は、1種類のみが含有されてもよく、2種類以上を組み合わせて含有されていてもよい。 Examples of the compound for crosslinking include a carbodiimide compound, an isocyanate compound, an epoxy compound, a silyl compound, a hydrazine compound, and an oxazoline compound. Only one kind of these compounds may be contained, or two or more kinds may be contained in combination.
これらの化合物のうち、反応性が十分に高いため短時間で十分に画像の耐擦過性および耐水性を高めやすく、かつ安価であることから、イソシアネート化合物が好ましい。また、イソシアネート化合物は、上記分散剤が多く有するカルボン酸基と反応しないため、深さ方向にも十分に浸透して分散剤を架橋させるため、画像の耐擦過性および耐水性をより高めることができる。また、イソシアネート化合物は、上記分散剤が有する水酸基と反応して、ラミネート接着剤として広く用いられ、かつ、安全性の高いポリウレタンポリオールを生成する。そのため、イソシアネート化合物は、ラミネート層を接合する際に用いる接着剤の量をより少量とするか、または不要とする。 Among these compounds, an isocyanate compound is preferable because it has sufficiently high reactivity and can easily enhance the scratch resistance and water resistance of an image in a short time and is inexpensive. In addition, since the isocyanate compound does not react with the carboxylic acid group that the dispersant has in large quantities, it sufficiently penetrates in the depth direction to crosslink the dispersant, thereby further improving the scratch resistance and water resistance of the image. it can. The isocyanate compound reacts with the hydroxyl group of the dispersant to produce a polyurethane polyol that is widely used as a laminate adhesive and has high safety. Therefore, an isocyanate compound makes the quantity of the adhesive agent used when bonding a laminated layer smaller, or is unnecessary.
上記イソシアネート化合物の例には、トリレンジイソシアネート、ヘキサメチレンジイソシアネート、ジフェニルメタンジイソシアネート、イソホロンジイソシアネート、キシレンジイソシアネートおよびそれらのアダクト体などを含む、ポリイソシアネートが含まれる。 Examples of the isocyanate compounds include polyisocyanates including tolylene diisocyanate, hexamethylene diisocyanate, diphenylmethane diisocyanate, isophorone diisocyanate, xylene diisocyanate and adducts thereof.
画像の耐擦過性および耐水性をより高める観点から、オーバーコート液は、ポリエステルポリオール、ポリウレタンポリオール、ポリウレタン、アクリル、アクリルウレタン、ポリエステル、およびポリオレフィンなどの樹脂を含有することが好ましい。これらのうち、オーバーコート液は、ポリエステルポリオール、ポリウレタンポリオールまたはポリウレタンを含有することがより好ましい。 From the viewpoint of further improving the scratch resistance and water resistance of the image, the overcoat liquid preferably contains a resin such as polyester polyol, polyurethane polyol, polyurethane, acrylic, acrylic urethane, polyester, and polyolefin. Among these, it is more preferable that the overcoat liquid contains polyester polyol, polyurethane polyol or polyurethane.
オーバーコート液は、ラミネート処理を行う際のラミネート接着剤としても作用し得る液体であることが好ましい。オーバーコート液がラミネート接着剤として作用すると、ラミネート処理する際に、追加の塗布工程および乾燥工程が不要となり、また、安全性が従来から確認されている材料を用いてのラミネート処理も可能となる。 The overcoat liquid is preferably a liquid that can also act as a laminating adhesive when laminating. When the overcoat liquid acts as a laminating adhesive, an additional coating step and a drying step are not required when laminating, and a laminating process using a material whose safety has been confirmed conventionally is also possible. .
ラミネート接着剤として公知の液体の例には、二液系接着剤の主液であるタケラックシリーズと架橋剤液であるタケネートAシリーズ(いずれも三井化学株式会社製)との組み合わせ、二液系接着剤であるポリドントシリーズ(三洋化成株式会社製)、一液系接着剤であるユーノフレックスシリーズ(三洋化成株式会社製)、ならびに、一液系接着剤であるポリボンドシリーズ(三洋化学社製)などが含まれる。ただし、二液系接着剤を用いる場合、推奨される配合よりも多めのイソシアネートを接着剤の調合の際に使用することが好ましい。 Examples of liquids known as laminating adhesives include a combination of the Takerak series, which is the main liquid of two-part adhesives, and the Takenate A series, which is a cross-linking agent liquid (both manufactured by Mitsui Chemicals, Inc.). Polydon series (manufactured by Sanyo Chemical Co., Ltd.) as an adhesive, Eunoflex series (manufactured by Sanyo Chemical Co., Ltd.) as a one-component adhesive, and Polybond series (manufactured as Sanyo Chemical Co., Ltd.) as a one-component adhesive ) Etc. are included. However, when a two-component adhesive is used, it is preferable to use a larger amount of isocyanate than that recommended in the preparation of the adhesive.
オーバーコート液は、バーコーター、アニロックスローラーなどを用いるロールコーター、スリットコーター、ダイコーターなどによる塗布、スプレーなどによる吹き付け、オフセット印刷、カーテン塗布、グラビア塗布ならびに上述したインクジェット法などの公知の方法で付与され得る。 The overcoat solution is applied by known methods such as roll coater using a bar coater, anilox roller, slit coater, die coater, spraying, offset printing, curtain coating, gravure coating, and the above-described inkjet method. Can be done.
オーバーコート液の付与後には、水系インクおよびオーバーコート液が付与された基材を乾燥させることが好ましい。乾燥は、赤外線ランプ乾燥、熱風乾燥、バックヒート乾燥、および減圧乾燥などの公知の方法で行うことができる。乾燥の効率をより高める観点からは、これらの乾燥方法のうち2種以上を組み合わせて基材を乾燥させることが好ましい。 After the application of the overcoat liquid, it is preferable to dry the substrate to which the water-based ink and the overcoat liquid have been applied. Drying can be performed by known methods such as infrared lamp drying, hot air drying, back heat drying, and reduced pressure drying. From the viewpoint of further improving the efficiency of drying, it is preferable to dry the substrate by combining two or more of these drying methods.
乾燥は、水系インクの付与後およびオーバーコート液の付与後の双方に行ってもよいが、上述したイソシアネートなどの架橋させるための化合物をよりインク中に拡散させてアクリル樹脂をより十分に架橋させ、画像の耐擦過性および耐水性をより高める観点からは、水系インクの付与後には乾燥を行わず、または不十分(水分が残存する程度)に乾燥させ、オーバーコート液を付与した後に完全に乾燥させることが好ましい。 Drying may be performed both after the application of the water-based ink and after the application of the overcoat liquid. However, the acrylic resin is more sufficiently crosslinked by diffusing the compound for crosslinking such as the isocyanate described above into the ink. From the viewpoint of further improving the scratch resistance and water resistance of the image, it is not necessary to dry after application of the water-based ink, or it is completely dried after the overcoat liquid is applied after drying to an insufficient level (water remains). It is preferable to dry.
2-3.ラミネート層を接合させる工程
本工程では、上記オーバーコート液が付与された基材と、ラミネート層とを接合させる。
2-3. Step of bonding the laminate layer In this step, the substrate to which the overcoat liquid is applied and the laminate layer are bonded.
ラミネート層は、画像の耐擦過性、耐水性および耐熱性をより高めることができる。 The laminate layer can further improve the scratch resistance, water resistance and heat resistance of the image.
ラミネート層は、フィルム状の樹脂を用いることができる。上記樹脂の例には、ナイロン、ポリ塩化ビニル、ポリエチレン、ポリプロピレン、ポリエチレンテレフタラート、およびトリアセチルセルロースなどが含まれる。 The film layer resin can be used for the laminate layer. Examples of the resin include nylon, polyvinyl chloride, polyethylene, polypropylene, polyethylene terephthalate, and triacetyl cellulose.
ラミネート層の接合前には、公知の接着剤を基材に付与してもよい。ただし、本実施形態では、上記オーバーコート液の付与によって接着剤として作用するウレタン樹脂またはウレア樹脂が生成するので、接着剤の付与は必ずしも必要ではない。 ) A known adhesive may be applied to the substrate before joining the laminate layers. However, in this embodiment, since the urethane resin or urea resin that acts as an adhesive is generated by the application of the overcoat liquid, the application of the adhesive is not necessarily required.
ラミネート層の接合は、ドライラミネート、押出ラミネート、およびホットメルトラミネートなどを含む公知の方法で行うことができる。ラミネート層を接合させた後は、80℃以上150℃以下で0.5秒以上2秒以下の間、熱圧ローラーにより加熱を行って、ラミネート層を貼り合わせることが好ましい。また、接着強度を高めるため、その後、1日以上3日以下ほど養生することが好ましい。 The joining of the laminate layers can be performed by a known method including dry lamination, extrusion lamination, hot melt lamination, and the like. After the laminate layers are bonded, it is preferable that the laminate layers are bonded together by heating with a hot pressure roller at 80 ° C. to 150 ° C. for 0.5 seconds to 2 seconds. Moreover, in order to raise adhesive strength, it is preferable to cure for about 1 day or more and 3 days or less after that.
上述したイソシアネートなどの架橋させるための化合物を養生期間中などに拡散させて、ラミネート層の接合強度をより高める観点からは、本工程において、接合面に上記オーバーコート液を事前に付与しておいたラミネート層を接合させてもよい。 From the viewpoint of increasing the bonding strength of the laminate layer by diffusing the compound for crosslinking such as isocyanate described above during the curing period, the overcoat liquid is applied to the bonding surface in advance in this step. The laminated layer may be bonded.
2-4.プレコート液を付与する工程
本工程では、水系インクを吐出する前の基材に、プレコート液を付与する。
2-4. Step of applying precoat liquid In this step, the precoat liquid is applied to the base material before the water-based ink is discharged.
特に基材がプラスチック製の基材であるときは、プレコート液の付与によって水系インクの基材への濡れ性を調整することが好ましい。 In particular, when the substrate is a plastic substrate, it is preferable to adjust the wettability of the water-based ink to the substrate by applying a precoat liquid.
プレコート液は、樹脂および顔料凝集剤を含有することが好ましい。なお、プレコート液は、界面活性剤などの公知の物質をさらに含んでもよい。 The precoat liquid preferably contains a resin and a pigment flocculant. The precoat solution may further contain a known substance such as a surfactant.
上記樹脂は、上述したイソシアネートなどの架橋させるための化合物と反応して架橋し得る架橋基を有することが好ましい。上記架橋基の例には、アミン基、ウレタン結合、ウレア結合、隣接する炭素分子が水酸基を有するポリオール、およびカルボキシル基などが含まれる。 The resin preferably has a cross-linking group that can be cross-linked by reacting with the above-mentioned compound for cross-linking such as isocyanate. Examples of the crosslinking group include an amine group, a urethane bond, a urea bond, a polyol having an adjacent carbon molecule having a hydroxyl group, and a carboxyl group.
水系インクとの相溶性を高め、形成される画像の耐擦過性をより高める観点からは、上記樹脂は水溶性または水分散性の樹脂であることが好ましい。また、形成される画像の耐水性をより高める観点からは、上記樹脂は水分散性のラテックス樹脂であることが好ましい。ラテックス樹脂は、顔料凝集剤との相溶性が高いため、基材上に顔料凝集剤が付与されるときには、画像の滲みをより抑制しやすくすることができる。 From the viewpoint of increasing the compatibility with the water-based ink and further improving the scratch resistance of the formed image, the resin is preferably a water-soluble or water-dispersible resin. Further, from the viewpoint of further improving the water resistance of the formed image, the resin is preferably a water-dispersible latex resin. Since the latex resin is highly compatible with the pigment flocculant, when the pigment flocculant is applied on the substrate, it is possible to more easily suppress image bleeding.
上記ラテックス樹脂は、アニオン性、カチオン性、ノニオン性のいずれであっても構わないが、顔料分散剤の保持性および分散性をより高める観点からは、カチオン性およびノニオン性の樹脂が好ましい。特に、顔料分散剤が後述する酸または多価金属塩を含むときは、カチオン性またはノニオン性の、ウレタン系樹脂、アクリル系樹脂、オレフィン系樹脂、およびポリビニルアルコールが好ましい。 The latex resin may be any of anionic, cationic, and nonionic, but from the viewpoint of further improving the retention and dispersibility of the pigment dispersant, cationic and nonionic resins are preferred. In particular, when the pigment dispersant contains an acid or a polyvalent metal salt described later, a cationic or nonionic urethane resin, acrylic resin, olefin resin, and polyvinyl alcohol are preferable.
上記樹脂がラテックス樹脂であるとき、ラテックス樹脂はハイブリッド樹脂でもよい。ハイブリッド樹脂の例には、コア部に疎水性部分を有し、シェル部に親水性部分を有するコアシェル型の構造をとるラテックス樹脂が含まれる。このようなコアシェル型の構造を有するラテックス樹脂は、基材上で架橋した後に疎水性となり得るため、形成された画像の耐水性を高めつつ、耐擦過性をより高めることができる。 When the resin is a latex resin, the latex resin may be a hybrid resin. Examples of the hybrid resin include latex resins having a core-shell structure having a hydrophobic portion in the core portion and a hydrophilic portion in the shell portion. Since the latex resin having such a core-shell structure can be made hydrophobic after being crosslinked on the base material, it is possible to further improve the scratch resistance while improving the water resistance of the formed image.
上記疎水性部分および親水性部分は、ハイブリッド樹脂を構成する公知の構造を有すればよい。上記疎水性部分は、たとえばウレタン、アクリル、スチレン、ポリエステル、ポリスチレン、ポリカーボネート、尿素樹脂、ポリオール、およびこれらの共重合樹脂などとすることができる。上記親水性部分は、たとえばウレタン、アクリル、尿素樹脂、ポリオール、およびこれらの共重合樹脂などとすることができる。 The hydrophobic part and the hydrophilic part may have a known structure constituting the hybrid resin. The hydrophobic portion can be, for example, urethane, acrylic, styrene, polyester, polystyrene, polycarbonate, urea resin, polyol, and copolymer resins thereof. The hydrophilic portion can be, for example, urethane, acrylic, urea resin, polyol, and copolymer resin thereof.
上記樹脂は、樹脂微粒子であることが好ましい。上記樹脂微粒子の平均粒子径は、10nm以上10μm以下の範囲であることが好ましい。平均粒子径の測定は、動的光散乱法、電気泳動法等を用いた市販の粒径測定機器により求めることができるが、動的光散乱法による測定が簡便で、かつ、上記粒子径領域を精度よく測定できる。 The resin is preferably resin fine particles. The average particle diameter of the resin fine particles is preferably in the range of 10 nm to 10 μm. The average particle size can be measured by a commercially available particle size measuring instrument using a dynamic light scattering method, electrophoresis method, etc., but the measurement by the dynamic light scattering method is simple and the particle size region Can be measured accurately.
基材に付与される上記樹脂の量(付量)は、形成される画像の耐擦過性および耐水性をより高める観点からは、形成される画像の質量に対し、上記樹脂の樹脂固形分が50質量%以上となる量であることが好ましい。 From the viewpoint of further improving the scratch resistance and water resistance of the image formed, the amount of the resin applied to the substrate (attachment amount) is the resin solid content of the resin with respect to the mass of the image formed. The amount is preferably 50% by mass or more.
上記顔料凝集剤は、上述した顔料を凝集させ得る化合物であればよい。上記顔料凝集剤の例には、酸、酸性ポリマー、多価金属塩、およびカチオン性ポリマーなどが含まれる。たとえば、顔料がアニオン性の分散顔料であるとき、顔料凝集剤は、酸またはカチオン性化合物とすることができる。これらの顔料凝集剤は、1種類のみが含有されてもよく、2種類以上を組み合わせて含有されていてもよい。特に、水系インク中へより拡散しやすくして顔料をより凝集させやすくする観点、安全性をより高める観点、および、プレコート液中の他の成分との相溶性をより高める観点からは、上記顔料凝集剤は、酸または多価金属塩であることが好ましい。 The pigment flocculant may be a compound that can agglomerate the pigment described above. Examples of the pigment flocculant include acids, acidic polymers, polyvalent metal salts, and cationic polymers. For example, when the pigment is an anionic dispersed pigment, the pigment flocculant can be an acid or a cationic compound. Only one type of these pigment flocculants may be contained, or two or more types may be contained in combination. In particular, from the viewpoint of facilitating the diffusion into the water-based ink and facilitating the aggregation of the pigment, the viewpoint of increasing the safety, and the viewpoint of further increasing the compatibility with other components in the precoat liquid, the above pigment The flocculant is preferably an acid or a polyvalent metal salt.
酸は、pH変動によって上記アニオン性の分散顔料を凝集することができる。このような酸の例には、ギ酸、酢酸、プロピオン酸、イソ酪酸、シュウ酸、フマル酸、リンゴ酸、クエン酸、マロン酸、コハク酸、マレイン酸、安息香酸、2-ピロリドン-5-カルボン酸、乳酸、アクリル酸およびその誘導体、メタクリル酸およびその誘導体、アクリルアミドおよびその誘導体、スルホン酸誘導体、ならびに、リン酸およびその誘導体などが含まれる。酸は、有機酸であることが好ましい。有機酸は、第1の処理液に含まれる他の成分(架橋剤など)との相溶性が高く、かつ、第1の処理液が基材上で乾燥しても塩になりにくいため基材上での透明性に優れ、形成された画像を変色させにくい。 Acid can agglomerate the anionic dispersed pigment by pH fluctuation. Examples of such acids include formic acid, acetic acid, propionic acid, isobutyric acid, oxalic acid, fumaric acid, malic acid, citric acid, malonic acid, succinic acid, maleic acid, benzoic acid, 2-pyrrolidone-5-carboxylic acid Examples include acid, lactic acid, acrylic acid and derivatives thereof, methacrylic acid and derivatives thereof, acrylamide and derivatives thereof, sulfonic acid derivatives, and phosphoric acid and derivatives thereof. The acid is preferably an organic acid. An organic acid is highly compatible with other components (such as a cross-linking agent) contained in the first treatment liquid, and is difficult to become a salt even when the first treatment liquid is dried on the substrate. It has excellent transparency and is difficult to discolor the formed image.
カチオン性化合物は、塩析によって上記アニオン性の分散顔料を凝集することができる。カチオン性化合物として、例えば、多価金属塩やカチオン性界面活性剤またはカチオン性樹脂等を挙げることができる。多価金属塩としては、例えば、カルシウム塩、マグネシウム塩、アルミニウム塩、亜鉛塩等の水溶性の塩を好ましく挙げることができる。カチオン性界面活性剤(陽イオン性界面活性剤ともいう)としては、例えば、脂肪族アミン塩、脂肪族4級アンモニウム塩、ベンザルコニウム塩、塩化ベンゼトニウム、ピリジニウム塩、イミダゾリニウム塩等を好ましく挙げることができる。カチオン性樹脂としては、ポリアリルアミン、ポリビニルアミン、ポリエチレンイミン、ポリジアリルジメチルアンモニウムクロリド等を挙げることができる。 The cationic compound can aggregate the anionic dispersion pigment by salting out. Examples of the cationic compound include polyvalent metal salts, cationic surfactants, and cationic resins. Preferred examples of the polyvalent metal salt include water-soluble salts such as calcium salts, magnesium salts, aluminum salts, and zinc salts. As the cationic surfactant (also referred to as cationic surfactant), for example, aliphatic amine salts, aliphatic quaternary ammonium salts, benzalkonium salts, benzethonium chloride, pyridinium salts, imidazolinium salts and the like are preferable. Can be mentioned. Examples of the cationic resin include polyallylamine, polyvinylamine, polyethyleneimine, and polydiallyldimethylammonium chloride.
これらのうち、低分子量であり水系インクに拡散しやすく、顔料をより高速に凝集させることから、多価金属塩および酸が好ましい。さらには、安全性がより高く、かつ架橋樹脂との相溶性が高いことから、酸がより好ましい。 Of these, polyvalent metal salts and acids are preferred because they have a low molecular weight, are easy to diffuse into water-based ink, and cause the pigment to aggregate more rapidly. Furthermore, an acid is more preferable because of higher safety and compatibility with a crosslinked resin.
顔料凝集剤は、一種を単独で用いてもよいし、複数種を併用してもよい。 A pigment flocculant may be used alone or in combination of two or more.
基材に付与される顔料凝集剤の含有量(付量)の範囲は限定されず、水系インクの付量、顔料の種類、顔料凝集剤の種類などに応じて適宜設定することができる。たとえば、形成される画像の質量に対し、顔料凝集剤の質量が3質量%以上50質量%以下となることが好ましい。 The range of the content (attachment amount) of the pigment flocculant applied to the substrate is not limited, and can be appropriately set according to the amount of water-based ink, the type of pigment, the type of pigment flocculant, and the like. For example, the mass of the pigment flocculant is preferably 3% by mass to 50% by mass with respect to the mass of the image to be formed.
なお、酸を用いる場合、酸の付量は、水系インクに含まれるアニオン成分の中和当量以下に処理液のpHを調整する量であることが好ましい。また、上記アニオン成分がアクリル酸基である場合、画像の滲みをより生じにくくする観点からは、上記酸の第一解離定数は3.5以下であることが好ましい。 In addition, when using an acid, it is preferable that the addition amount of an acid is the quantity which adjusts the pH of a process liquid to below the neutralization equivalent of the anion component contained in aqueous ink. Further, when the anionic component is an acrylic acid group, the first dissociation constant of the acid is preferably 3.5 or less from the viewpoint of making image bleeding more difficult.
2-5.基材
基材は特に限定されず、吸水性の高い紙基材でもよいし、グラビアまたはオフセット印刷用のコート紙など吸水性の低い基材でもよいし、フィルム、プラスチックボード(軟質塩化ビニル、硬質塩化ビニル、アクリル板、ポリオレフィン系など)、ガラス、タイルおよびゴムなどの非吸水性の基材であってもよい。これらのうち、吸水性の低い基材および非吸水性の基材、特に好ましくはフィルム、は未反応の架橋剤を洗浄によって取り除くことが難しいが、このような基材において、本発明は、ベタツキが少なくなり指紋の付着性が低下するという効果を顕著に奏する。
2-5. Substrate The substrate is not particularly limited, and may be a paper substrate with high water absorption, or a substrate with low water absorption such as a gravure or coated paper for offset printing, or a film, plastic board (soft vinyl chloride, hard Non-water-absorbing substrates such as vinyl chloride, acrylic plates, polyolefins, etc.), glass, tiles and rubbers may be used. Of these, low-water-absorbing substrates and non-water-absorbing substrates, particularly preferably films, are difficult to remove unreacted cross-linking agent by washing. The effect of reducing the adherence of fingerprints is significantly achieved.
上記フィルムの例には、公知のプラスチックフィルムが含まれる。上記プラスチックフィルムの具体例には、ポリエチレンテレフタレートなどのポリエステルフィルム、高密度ポリエチレンフィルムおよび低密度ポリエチレンフィルムなどを含むポリエチレンフィルム、ポリプロピレンフィルム、ナイロンなどのポリアミド系フィルム、ポリスチレンフィルム、エチレン・酢酸ビニル共重合体(EVA)フィルム、ポリ塩化ビニル(PVC)フィルム、ポリビニルアルコール(PVA)フィルム、ポリアクリル酸(PAA)フィルム、ポリカーボネートフィルム、ポリアクリロニトリルフィルム、およびポリ乳酸フィルムなどの生分解性フィルムなどが含まれる。ガスバリヤー性、防湿性、および保香性などを付与するために、フィルムの片面または両面にポリ塩化ビニリデンがコートされていてもよいし、金属酸化物が蒸着されていてもよい。また、フィルムには防曇加工が施されていてもよい。また、フィルムにはコロナ放電およびオゾン処理などが施されていてもよい。 Examples of the above film include known plastic films. Specific examples of the plastic film include polyester films such as polyethylene terephthalate, polyethylene films including high-density polyethylene films and low-density polyethylene films, polypropylene films, polyamide films such as nylon, polystyrene films, ethylene / vinyl acetate copolymer Includes biodegradable films such as coalescence (EVA) film, polyvinyl chloride (PVC) film, polyvinyl alcohol (PVA) film, polyacrylic acid (PAA) film, polycarbonate film, polyacrylonitrile film, and polylactic acid film . In order to impart gas barrier properties, moisture proof properties, and fragrance retention properties, polyvinylidene chloride may be coated on one or both surfaces of the film, or a metal oxide may be deposited. Further, the film may be subjected to an antifogging process. The film may be subjected to corona discharge and ozone treatment.
上記フィルムは、未延伸フィルムでも延伸フィルムでもよい。 The film may be an unstretched film or a stretched film.
上記フィルムは、紙などの吸収性の基材の表面にPVAコートなどの層を設けて、記録をすべき領域を非吸収性とした、多層性の基材でもよい。 The film may be a multi-layer base material in which a layer such as a PVA coat is provided on the surface of an absorbent base material such as paper to make the area to be recorded non-absorbable.
上記フィルムの厚みは、0.25mm未満であることが好ましい。 The thickness of the film is preferably less than 0.25 mm.
以下、実施例を挙げて本発明を具体的に説明するが、本発明はこれらに限定されるものではない。 Hereinafter, the present invention will be specifically described with reference to examples, but the present invention is not limited thereto.
1.分散剤の作製
350質量部の水、2質量部のアゾビスイソブチロニトリル(AIBN)、および2質量部のドデシルベンゼンスルホン酸ナトリウムを容器に投入して70℃で撹拌し懸濁させて懸濁液を得た。表1に記載の樹脂1に記載の各成分(単位は質量部)の混合液を作製し、上記懸濁液に上記100質量部の混合液を1.5時間かけて滴下した後、70℃で撹拌したまま放置した。
1. Preparation of Dispersant 350 parts by weight of water, 2 parts by weight of azobisisobutyronitrile (AIBN), and 2 parts by weight of sodium dodecylbenzenesulfonate are placed in a container, stirred at 70 ° C., suspended and suspended. A turbid liquid was obtained. After preparing the liquid mixture of each component (a unit is a mass part) as described in the resin 1 of Table 1, the said liquid mixture of the said 100 mass part was dripped over 1.5 hours to 70 degreeC, then, 70 degreeC And left to stir.
4時間に加熱を停止して濾過し、固体状のポリマーを得た。得られたポリマーを小さく切断し、水と、ポリマーの中和当量のジメチルアミノエタノール(DMAE)とを加えて十分に撹拌し、ポリマーを溶解させてポリマー溶液を得た。上記ポリマー溶液に水を加えて、固形分濃度が25%である樹脂1の溶液を得た。 The heating was stopped for 4 hours and filtered to obtain a solid polymer. The obtained polymer was cut into small pieces, water and dimethylaminoethanol (DMAE) having a neutralization equivalent of the polymer were added and sufficiently stirred, and the polymer was dissolved to obtain a polymer solution. Water was added to the polymer solution to obtain a resin 1 solution having a solid concentration of 25%.
混合液に含まれる各成分の種類および量を表1に記載のように変更した以外は同様にして、樹脂1~樹脂11の溶液を得た。表1の各数値は、それぞれの各成分の質量%を示す。また、各樹脂の作製に用いたモノマーのモル比を表2に示す。 A solution of Resin 1 to Resin 11 was obtained in the same manner except that the type and amount of each component contained in the mixed solution were changed as shown in Table 1. Each numerical value in Table 1 indicates mass% of each component. In addition, Table 2 shows the molar ratio of the monomers used for preparing each resin.
表2に記載の数値から計算される、各樹脂の重量平均分子量、酸価、水酸基価およびアミン価を、表3に示す。 Table 3 shows the weight average molecular weight, acid value, hydroxyl value, and amine value of each resin calculated from the values shown in Table 2.
2.水系インクの調製
40.35質量部の水に、21.6質量部の樹脂1の溶液、20質量部のエチレングリコールおよび0.05質量部の界面活性剤(日信化学工業株式会社、オルフィンE1010、「オルフィン」は同社の登録商標)を混合したのち、18質量部のフタロシアニン顔料を加えて、120質量部のジルコニアビーズにより2時間程度のビーズミル分散を行って分散液を得た。
2. Preparation of water-based ink In 40.35 parts by mass of water, 21.6 parts by mass of a resin 1 solution, 20 parts by mass of ethylene glycol and 0.05 parts by mass of a surfactant (Nissin Chemical Industry Co., Ltd., Olphin E1010) , “Orphine” is a registered trademark of the company), 18 parts by weight of phthalocyanine pigment was added, and bead mill dispersion was performed with 120 parts by weight of zirconia beads for about 2 hours to obtain a dispersion.
得られた分散液からビーズを取り除き、79.95質量部の水、20質量部のエチレングリコール、および0.05%の界面活性剤(日信化学工業株式会社、オルフィンE1010)を混合したレットダウン液により、顔料の濃度が3%になるまで希釈し、インク1を得た。 A letdown in which beads were removed from the obtained dispersion and 79.95 parts by mass of water, 20 parts by mass of ethylene glycol, and 0.05% of a surfactant (Nissin Chemical Industry Co., Ltd., Olphine E1010) were mixed. The ink was diluted with the liquid until the concentration of the pigment became 3%, and ink 1 was obtained.
樹脂1の溶液をそれぞれ樹脂2の溶液~樹脂11の溶液に変更した以外は同様にして、インク2~インク11を得た。 Ink 2 to Ink 11 were obtained in the same manner except that the resin 1 solution was changed to the resin 2 solution to the resin 11 solution, respectively.
56.55質量部の水に、5.4質量部のノニオン型活性剤型分散剤(ルーブリゾール社製、ソルスパース27000)、20質量部のエチレングリコールおよび0.05質量部の界面活性剤(日信化学工業株式会社、オルフィンE1010)を加えて混合したのち、18質量部のフタロシアニン顔料を加えて、120質量部のジルコニアビーズにより2時間程度のビーズミル分散を行って分散液を得た。 In 56.55 parts by mass of water, 5.4 parts by mass of a nonionic activator-type dispersant (Lubrisol, Solsperse 27000), 20 parts by mass of ethylene glycol and 0.05 parts by mass of surfactant (day Shin Chemical Industry Co., Ltd., Olphine E1010) was added and mixed, and 18 parts by mass of phthalocyanine pigment was added, and bead mill dispersion was performed with 120 parts by mass of zirconia beads for about 2 hours to obtain a dispersion.
得られた分散液からビーズを取り除き、79.95質量部の水、20質量部のエチレングリコール、および0.05%の界面活性剤(日信化学工業株式会社、オルフィンE1010)を混合したレットダウン液により、顔料の濃度が3%になるまで希釈し、インクAを得た。 A letdown in which beads were removed from the obtained dispersion and 79.95 parts by mass of water, 20 parts by mass of ethylene glycol, and 0.05% of a surfactant (Nissin Chemical Industry Co., Ltd., Olphine E1010) were mixed. The ink was diluted with the liquid until the concentration of the pigment became 3%, and ink A was obtained.
56.55質量部の水に、5.4質量部のナフタレンホルマリン縮合物(花王株式会社製、デモールN、「デモール」は同社の登録商標)、20質量部のエチレングリコールおよび0.05質量部の界面活性剤(日信化学工業株式会社、オルフィンE1010)を加えて混合したのち、18質量部のフタロシアニン顔料を加えて、120質量部のジルコニアビーズにより2時間程度のビーズミル分散を行って分散液を得た。 In 56.55 parts by mass of water, 5.4 parts by mass of naphthalene formalin condensate (manufactured by Kao Corporation, Demol N, “Demol” is a registered trademark of the same company), 20 parts by mass of ethylene glycol and 0.05 parts by mass The surfactant (Nissin Chemical Industry Co., Ltd., Olphine E1010) was added and mixed, then 18 parts by mass of phthalocyanine pigment was added, and the mixture was dispersed with 120 parts by mass of zirconia beads for about 2 hours. Got.
得られた分散液からビーズを取り除き、79.95質量部の水、20質量部のエチレングリコール、および0.05%の界面活性剤(日信化学工業株式会社、オルフィンE1010)を混合したレットダウン液により、顔料の濃度が3%になるまで希釈し、インクBを得た。 A letdown in which beads were removed from the obtained dispersion and 79.95 parts by mass of water, 20 parts by mass of ethylene glycol, and 0.05% of a surfactant (Nissin Chemical Industry Co., Ltd., Olphine E1010) were mixed. The ink was diluted with the liquid until the concentration of the pigment became 3%, and ink B was obtained.
3.プレコート液の調製
53.8質量部の樹脂(第一工業化学株式会社製、スーパーフレックス650、「スーパーフレックス」は同社の登録商標)を45.5質量部の水で希釈し、その後0.7質量部の酢酸カルシウム(顔料凝集剤)を溶解させて、プレコート液を得た。
3. Preparation of Precoat Solution 53.8 parts by weight of resin (Daiichi Kogyo Kagaku Co., Ltd., Superflex 650, “Superflex” is a registered trademark of the company) was diluted with 45.5 parts by weight of water, and then 0.7% A part of calcium acetate (pigment flocculant) was dissolved to obtain a precoat solution.
4.オーバーコート液の調製
54質量部のポリオール(三井化学株式会社製、タケラック525s、「タケラック」は同社の登録商標)および6質量部のイソシアネート(三井化学株式会社製、タケネートA50、「タケネート」は同社の登録商標)を混合し、バー塗布を行いやすくするために40質量部の酢酸エチルで希釈して、オーバーコート液1を調製した。
4). Preparation of Overcoat Solution 54 parts by weight of polyol (Mitsui Chemicals, Takelac 525s, "Takelac" is a registered trademark of the company) and 6 parts by weight of isocyanate (Mitsui Chemicals, Takenate A50, "Takenate" And overcoating solution 1 was prepared by diluting with 40 parts by mass of ethyl acetate to facilitate bar coating.
54質量部のポリオール(三井化学株式会社製、タケラック525s、「タケラック」は同社の登録商標)および1質量部の両末端イソシアネート型ポリカルボジイミド(日清紡ケミカル株式会社製、カルボジライト V05、「カルボジライト」は同社の登録商標)を混合し、バー塗布を行いやすくするために40質量部の酢酸エチルで希釈して、オーバーコート液2を調製した。 54 parts by weight of polyol (Mitsui Chemicals, Takelac 525s, “Takelac” is a registered trademark of the company) and 1 part by weight of both-end isocyanate type polycarbodiimide (Nisshinbo Chemical Co., Ltd., Carbodilite V05, “Carbodilite” And overcoating solution 2 was prepared by diluting with 40 parts by mass of ethyl acetate to facilitate bar coating.
5.画像形成
基材としてポリエチレンフィルム太閤FE#50-FE2001(フタムラ化学株式会社製)を用いた。上記基材のコロナ処理面上に、プレコート液を#3のワイヤーバーで塗布して乾燥したのち、コニカミノルタ社製ピエゾ型インクジェットヘッド(360dpi、吐出量14pL)の独立駆動ヘッドを用いて、インク付量が11.2cc/m2である720dpi×720dpiのベタ画像が形成されるように、インク1の液滴を吐出した。この時、射出性を評価するため、インクジェットヘッドのメンテナンス後すぐインクの吐出を行ったものと、メンテナンス後にノズルを開放放置(10分)した後にインクの吐出を行ったものと、の二通りの方法で画像を形成した。吐出後、120℃のホットプレート上で各基材に着弾したインクを3分程度ほど乾燥させて、画像を得た。
5). Image formation Polyethylene film Taiho FE # 50-FE2001 (Futamura Chemical Co., Ltd.) was used as the substrate. On the corona-treated surface of the substrate, the precoat liquid is applied with a # 3 wire bar and dried, and then the ink is used with an independent drive head of a Konica Minolta piezo-type inkjet head (360 dpi, discharge amount 14 pL). A droplet of ink 1 was ejected so that a solid image of 720 dpi × 720 dpi with an applied amount of 11.2 cc / m 2 was formed. At this time, in order to evaluate the ejection properties, there are two types of ink discharge: immediately after maintenance of the inkjet head, and after discharging the ink after leaving the nozzle open (10 minutes). Images were formed by this method. After ejection, the ink landed on each substrate on a hot plate at 120 ° C. was dried for about 3 minutes to obtain an image.
その後、オーバーコート液1を#3のワイヤーバーで前記基材の画像が形成された面に塗布し、ドライヤー(株式会社日立製作所製、TURBO1200)で1分間オーバーコート液1を乾燥させた。さらにその上に、ラミネート層(ユニチカ株式会社製、ナイロンフィルムON)を貼り合わせて、卓上ラミネーター(株式会社明光商会製、THS-330)により90℃でローラー加熱を行なって、画像1を得た。 Thereafter, the overcoat solution 1 was applied to the surface on which the image of the substrate was formed with a # 3 wire bar, and the overcoat solution 1 was dried for 1 minute with a dryer (manufactured by Hitachi, Ltd., TURBO1200). Further, a laminate layer (manufactured by Unitika Co., Ltd., nylon film ON) was laminated thereon, and roller heating was performed at 90 ° C. with a table laminator (manufactured by Meiko Shokai Co., Ltd., THS-330) to obtain image 1. .
インク1をインク2~インク11、インクAおよびインクBに変更した以外は同様にして、画像2~画像11、画像Aおよび画像Bを得た。 Image 2 to image 11, image A and image B were obtained in the same manner except that ink 1 was changed to ink 2 to ink 11, ink A and ink B.
インク3を用い、オーバーコート液1をオーバーコート液2に変更した以外は同様にして、画像Cを得た。 Image C was obtained in the same manner except that ink 3 was used and overcoat liquid 1 was changed to overcoat liquid 2.
6.評価
6-1.射出性
上記メンテナンス後にノズルを開放放置(10分)した後にインクの吐出を行って得られた画像を目視で確認し、各インクの射出性を以下の基準で評価した。
○ 綺麗なベタ画像が形成されている
△ ベタ画像の書き始めのラインがギザギザしている
× ベタ画像の書き始めが1mm以上うすくなっている
6). Evaluation 6-1. Ejectivity After the maintenance, the nozzles were left open (10 minutes) and then the ink was ejected to visually check the image obtained, and the ejection properties of each ink were evaluated according to the following criteria.
○ A beautiful solid image is formed. △ The line at the beginning of writing a solid image is jagged. × The beginning of writing a solid image is thinner than 1 mm.
6-2.耐水性
画像1~画像11を45℃で3日保管したのち、ベタ部分が切断端面となるようにして10cm×1cmの短冊状に切断して試験片とした。試験片を圧力鍋で30分煮沸し、煮沸後の試験片の切断端面を目視で確認し、各インクによる画像の耐水性を以下の基準で評価した。
○ 切断端面に剥がれはない
△ 切断端面を指で軽くはじく(めくる)と部分的に剥がれることがある
× 切断端面に剥がれが発生した
6-2. Water resistance Images 1 to 11 were stored at 45 ° C. for 3 days, and then cut into strips of 10 cm × 1 cm so that the solid portion was the cut end surface to obtain test pieces. The test piece was boiled in a pressure cooker for 30 minutes, the cut end face of the test piece after boiling was visually confirmed, and the water resistance of the image by each ink was evaluated according to the following criteria.
○ There is no peeling on the cut end face. △ When the cut end face is lightly flicked with a finger, it may be partially peeled. × Peeling occurs on the cut end face.
画像1~画像11、画像A、画像Bおよび画像Cの評価結果を、表4に示す。 Table 4 shows the evaluation results of image 1 to image 11, image A, image B, and image C.
分散剤として、酸性官能基を側鎖に有する構造単位と、1級アミン、2級アミンおよび3級アミンならびに水酸基のいずれかを側鎖に有する構造単位と、疎水性の構造単位と、を含み、酸価が60mg/KOH以上200mg/KOH以下であり、かつ、水酸基価およびアミン価の合計が5mg/KOH以上30mg/KOH以下である、アクリル系の共重合体を含有する水系インクを用いて形成した画像3、5、6、8および9は、ノズル詰まりが生じにくく、かつ形成した画像の耐擦過性および耐水性も高かった。 As a dispersant, a structural unit having an acidic functional group in a side chain, a structural unit having any one of a primary amine, a secondary amine, a tertiary amine and a hydroxyl group in a side chain, and a hydrophobic structural unit are included. An aqueous ink containing an acrylic copolymer having an acid value of 60 mg / KOH or more and 200 mg / KOH or less and a total of hydroxyl value and amine value of 5 mg / KOH or more and 30 mg / KOH or less is used. In the formed images 3, 5, 6, 8 and 9, nozzle clogging hardly occurred, and the formed images had high scratch resistance and water resistance.
また、分散剤として、ポリアルキレングリコール鎖を有さない上記アクリル系の共重合体を含有する水系インクを用いて形成した画像3、5、6、8および9は、ノズル詰まりがより生じにくく、かつ形成した画像の耐擦過性および耐水性もより高かった。 In addition, images 3, 5, 6, 8 and 9 formed using a water-based ink containing the acrylic copolymer having no polyalkylene glycol chain as a dispersant are less likely to cause nozzle clogging. In addition, the formed image had higher scratch resistance and water resistance.
また、分散剤として、1級アミンを側鎖に有する構造単位を有する上記アクリル系の共重合体を含有する水系インクを用いて形成した画像5は、3級アミンを側鎖に有する構造単位を有する上記アクリル系の共重合体を含有する水系インクを用いて形成した画像6よりも、形成した画像の耐擦過性および耐水性もより高かった。 Further, the image 5 formed using the aqueous ink containing the above acrylic copolymer having a structural unit having a primary amine in the side chain as a dispersant has a structural unit having a tertiary amine in the side chain. The image formed was higher in scratch resistance and water resistance than the image 6 formed using the water-based ink containing the acrylic copolymer.
これに対し、分散剤として、酸価が200mg/KOHより高いアクリル系の共重合体を含有する水系インクを用いて形成した画像1および2は、形成した画像の耐擦過性および耐水性がより低かった。 On the other hand, images 1 and 2 formed using a water-based ink containing an acrylic copolymer having an acid value higher than 200 mg / KOH as a dispersant have higher scratch resistance and water resistance. It was low.
また、分散剤として、酸価が60mg/KOHより低いアクリル系の共重合体を含有する水系インクを用いて形成した画像4は、ノズル詰まりが多く生じていた。 In addition, the image 4 formed using a water-based ink containing an acrylic copolymer having an acid value lower than 60 mg / KOH as a dispersant had many nozzle clogging.
また、分散剤として、酸基価およびアミン価の合計が30mg/KOHより高いアクリル系の共重合体を含有する水系インクを用いて形成した画像7は、形成した画像の耐擦過性および耐水性がより低かった。 In addition, the image 7 formed using a water-based ink containing an acrylic copolymer having a total acid group value and amine value higher than 30 mg / KOH as a dispersant is the scratch resistance and water resistance of the formed image. Was lower.
また、分散剤として、酸基価およびアミン価の合計が5mg/KOHより低いアクリル系の共重合体を含有する水系インクを用いて形成した画像10は、ノズル詰まりが多く生じていた。 In addition, the image 10 formed using a water-based ink containing an acrylic copolymer having a total acid group value and amine value lower than 5 mg / KOH as a dispersant had many nozzle clogging.
また、分散剤として、アクリル系以外の共重合体を含有する水系インクを用いて形成した画像Aおよび画像Bは、ノズル詰まりが多く生じており、また、イソシアネートを含むオーバーコート液の付与およびラミネート層の接合を経て形成した画像の耐擦過性および耐水性がより低かった。 In addition, images A and B formed using a water-based ink containing a copolymer other than acrylic as a dispersant are often clogged with nozzles, and are provided with an overcoat solution containing isocyanate and laminated. The image formed through the bonding of the layers had lower scratch and water resistance.
また、上記アクリル系の共重合体を含有する水系インクを用いたとしても、ラミネート接着剤を含まないオーバーコート液を用いて形成した画像Cは、耐擦過性および耐水性がより低かった。 Further, even when the water-based ink containing the acrylic copolymer was used, the image C formed using the overcoat liquid containing no laminate adhesive had lower scratch resistance and water resistance.
本出願は、2017年6月1日出願の日本国出願番号2017-109130号に基づく優先権を主張する出願であり、当該出願の特許請求の範囲および明細書に記載された内容は本出願に援用される。 This application claims priority based on Japanese Patent Application No. 2017-109130 filed on June 1, 2017, and the contents described in the claims and specification of the application are incorporated herein by reference. Incorporated.
本発明の水系インクによれば、ノズル詰まりを抑制しつつ、形成される画像の耐擦過性および耐水性を高めることができる。そのため、本発明は、インクジェット法による水性インクの適用の幅を広げ、同分野の技術の進展および普及に貢献することが期待される。
According to the water-based ink of the present invention, it is possible to improve the scratch resistance and water resistance of an image formed while suppressing nozzle clogging. For this reason, the present invention is expected to expand the range of application of water-based ink by the ink jet method and contribute to the advancement and spread of technology in the same field.
Claims (6)
酸性官能基を側鎖に有する構造単位と、1級アミン、2級アミンおよび3級アミンならびに水酸基のいずれかを側鎖に有する構造単位と、疎水性の構造単位と、を含み、かつ、前記分散剤の全質量に対するポリアルキレングリコール鎖の量が5質量%以下であるアクリル系の共重合体であって、酸価が60mg/KOH以上200mg/KOH以下であり、かつ、水酸基価およびアミン価の合計が5mg/KOH以上30mg/KOH以下である、分散剤と、
を含有する水系インク。 Pigments,
A structural unit having an acidic functional group in the side chain, a structural unit having any one of primary amine, secondary amine, tertiary amine and hydroxyl group in the side chain, and a hydrophobic structural unit, and An acrylic copolymer having an amount of polyalkylene glycol chain of 5% by mass or less based on the total mass of the dispersant, having an acid value of 60 mg / KOH or more and 200 mg / KOH or less, and a hydroxyl value and an amine value A total of 5 mg / KOH or more and 30 mg / KOH or less,
Water-based ink containing
前記水系インクの液滴が着弾した前記基材に、オーバーコート液を付与する工程と、
前記オーバーコート液が付与された基材と、ラミネート層とを接合させる工程と、
を含む画像形成方法。 Discharging the water-based ink droplet according to claim 1 or 2 from a nozzle of an inkjet head to land on a substrate;
A step of applying an overcoat liquid to the substrate on which the water-based ink droplets have landed;
A step of bonding the base material provided with the overcoat liquid and the laminate layer;
An image forming method comprising:
顔料凝集剤を含むプレコート液を前記基材に付与する工程を含む、請求項3~5のいずれか1項に記載の画像形成方法。
Before discharging the water-based ink droplets,
The image forming method according to any one of claims 3 to 5, comprising a step of applying a precoat liquid containing a pigment flocculant to the substrate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2019521310A JP7111097B2 (en) | 2017-06-01 | 2018-05-31 | Aqueous ink and image forming method |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2017-109130 | 2017-06-01 | ||
| JP2017109130 | 2017-06-01 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2018221674A1 true WO2018221674A1 (en) | 2018-12-06 |
Family
ID=64454816
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2018/021021 Ceased WO2018221674A1 (en) | 2017-06-01 | 2018-05-31 | Aqueous ink and method for forming image |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP7111097B2 (en) |
| WO (1) | WO2018221674A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019208567A1 (en) * | 2018-04-24 | 2019-10-31 | 花王株式会社 | Aqueous composition for inkjet recording |
| JP2020146912A (en) * | 2019-03-13 | 2020-09-17 | 東洋インキScホールディングス株式会社 | Laminate and method for producing the same |
| WO2020218612A1 (en) * | 2019-04-26 | 2020-10-29 | 富士フイルム株式会社 | Ink composition for inkjet recording, ink set, and image recording method |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005023284A (en) * | 2003-07-04 | 2005-01-27 | Kao Corp | Water-based ink |
| JP2005171223A (en) * | 2003-11-19 | 2005-06-30 | Sanyo Shikiso Kk | Polymer composition for inkjet ink, pigment dispersion for inkjet ink, and method for producing the same |
| WO2008047592A1 (en) * | 2006-10-05 | 2008-04-24 | Toagosei Co., Ltd. | Aqueous coating agent |
| JP2009167303A (en) * | 2008-01-16 | 2009-07-30 | Toyo Ink Mfg Co Ltd | Inkjet ink and color filter substrate |
| JP2011508797A (en) * | 2007-12-12 | 2011-03-17 | イー・アイ・デュポン・ドウ・ヌムール・アンド・カンパニー | Amphoteric dispersants and their use in inkjet inks |
| JP2016128554A (en) * | 2015-01-09 | 2016-07-14 | 昭和電工株式会社 | White thermosetting composition, decorative printing ink for blocking light, image display device, and method for manufacturing touch panel |
-
2018
- 2018-05-31 WO PCT/JP2018/021021 patent/WO2018221674A1/en not_active Ceased
- 2018-05-31 JP JP2019521310A patent/JP7111097B2/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005023284A (en) * | 2003-07-04 | 2005-01-27 | Kao Corp | Water-based ink |
| JP2005171223A (en) * | 2003-11-19 | 2005-06-30 | Sanyo Shikiso Kk | Polymer composition for inkjet ink, pigment dispersion for inkjet ink, and method for producing the same |
| WO2008047592A1 (en) * | 2006-10-05 | 2008-04-24 | Toagosei Co., Ltd. | Aqueous coating agent |
| JP2011508797A (en) * | 2007-12-12 | 2011-03-17 | イー・アイ・デュポン・ドウ・ヌムール・アンド・カンパニー | Amphoteric dispersants and their use in inkjet inks |
| JP2009167303A (en) * | 2008-01-16 | 2009-07-30 | Toyo Ink Mfg Co Ltd | Inkjet ink and color filter substrate |
| JP2016128554A (en) * | 2015-01-09 | 2016-07-14 | 昭和電工株式会社 | White thermosetting composition, decorative printing ink for blocking light, image display device, and method for manufacturing touch panel |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019208567A1 (en) * | 2018-04-24 | 2019-10-31 | 花王株式会社 | Aqueous composition for inkjet recording |
| JP2020146912A (en) * | 2019-03-13 | 2020-09-17 | 東洋インキScホールディングス株式会社 | Laminate and method for producing the same |
| WO2020218612A1 (en) * | 2019-04-26 | 2020-10-29 | 富士フイルム株式会社 | Ink composition for inkjet recording, ink set, and image recording method |
| US12428573B2 (en) | 2019-04-26 | 2025-09-30 | Fujifilm Corporation | Ink composition for inkjet recording, ink set, and image recording method |
Also Published As
| Publication number | Publication date |
|---|---|
| JPWO2018221674A1 (en) | 2020-05-21 |
| JP7111097B2 (en) | 2022-08-02 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP6736876B2 (en) | Treatment liquid, recording liquid set, and inkjet recording method | |
| JP4277898B2 (en) | Inkjet recording method | |
| US8651651B2 (en) | Ink jet ink and ink jet recording method | |
| EP2896662B1 (en) | Colored resin particle dispersion and inkjet ink | |
| JP7091776B2 (en) | Inkjet recording pretreatment liquid, inkjet recording liquid set, method for manufacturing inkjet recording pretreatment liquid, printed matter and inkjet recording method | |
| JP7000672B2 (en) | Image forming method, inkjet image forming apparatus and inkjet image forming system | |
| JPWO2017159124A1 (en) | Inkjet recording method | |
| JP7111097B2 (en) | Aqueous ink and image forming method | |
| WO2011055595A1 (en) | Aqueous ink for inkjet and inkjet recording method | |
| JPWO2017212848A1 (en) | Ink jet recording method | |
| JP7516927B2 (en) | Inkjet recording liquid set and image forming method using said inkjet recording liquid set | |
| JP7081601B2 (en) | Inkjet image formation method | |
| JP7251308B2 (en) | Inkjet recording liquid set, image forming method and printed matter | |
| JP2019006855A (en) | Recording liquid set, image formation method, and laminate | |
| JP6776646B2 (en) | Inkjet recording method | |
| JP7074921B1 (en) | Aqueous recording liquid set and method for manufacturing printed matter | |
| JP7528575B2 (en) | Pretreatment liquid, inkjet recording liquid set containing said pretreatment liquid and image forming method | |
| JP2019127495A (en) | Recording liquid set, image formation method using the same and production method of film laminate | |
| EP2845745B1 (en) | Image recording method | |
| EP2426178A1 (en) | Active energy ray-curable ink composition, inkjet recording method, and inkjet printed article | |
| JP6988915B2 (en) | Pretreatment liquid for inkjet recording, its manufacturing method, inkjet recording liquid set, printed matter and inkjet recording method | |
| JPWO2018105416A1 (en) | Recording liquid set, ink jet recording method and ink / recording medium set | |
| WO2023095710A1 (en) | Inkjet recording method | |
| EP4328034A1 (en) | Recording ink, ink set, ink media set, and printing media | |
| EP4332184A1 (en) | Ink set |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 18808676 Country of ref document: EP Kind code of ref document: A1 |
|
| ENP | Entry into the national phase |
Ref document number: 2019521310 Country of ref document: JP Kind code of ref document: A |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 18808676 Country of ref document: EP Kind code of ref document: A1 |