WO2018219860A1 - Method and device for monitoring a laser machining process - Google Patents
Method and device for monitoring a laser machining process Download PDFInfo
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- WO2018219860A1 WO2018219860A1 PCT/EP2018/063921 EP2018063921W WO2018219860A1 WO 2018219860 A1 WO2018219860 A1 WO 2018219860A1 EP 2018063921 W EP2018063921 W EP 2018063921W WO 2018219860 A1 WO2018219860 A1 WO 2018219860A1
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- Prior art keywords
- laser
- scattered light
- workpiece
- detected
- scattered
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/03—Observing, e.g. monitoring, the workpiece
- B23K26/032—Observing, e.g. monitoring, the workpiece using optical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/04—Automatically aligning, aiming or focusing the laser beam, e.g. using the back-scattered light
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/062—Shaping the laser beam, e.g. by masks or multi-focusing by direct control of the laser beam
- B23K26/0626—Energy control of the laser beam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/0869—Devices involving movement of the laser head in at least one axial direction
- B23K26/0876—Devices involving movement of the laser head in at least one axial direction in at least two axial directions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/12—Working by laser beam, e.g. welding, cutting or boring in a special atmosphere, e.g. in an enclosure
- B23K26/127—Working by laser beam, e.g. welding, cutting or boring in a special atmosphere, e.g. in an enclosure in an enclosure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
- B23K37/0235—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track the guide member forming part of a portal
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/17—Systems in which incident light is modified in accordance with the properties of the material investigated
- G01N21/47—Scattering, i.e. diffuse reflection
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/17—Systems in which incident light is modified in accordance with the properties of the material investigated
- G01N21/47—Scattering, i.e. diffuse reflection
- G01N2021/4735—Solid samples, e.g. paper, glass
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N2021/8411—Application to online plant, process monitoring
Definitions
- the present invention relates to a method for monitoring a laser processing process, in particular for puncture detection, wherein a laser beam directed at a workpiece, detected scattered laser light as scattered light, and a change in state of the laser processing process based on the detected scattered light intensity is identified.
- the present invention relates to a device for monitoring a laser processing process, in particular for puncture detection, with a laser cutting head for focusing a laser beam on a workpiece, with an optical sensor for detecting scattered laser light as scattered light, and with an evaluation and control unit, by means of the Scattered light intensity evaluated and depending on a state change of the laser processing process is identifiable.
- the laser-assisted thermal cutting of workpieces is generally carried out by combined use of a focused laser beam and a
- High-power lasers in particular CO 2 , fiber, disc and diode lasers are used, predominantly circularly polarized or unpolarized laser radiation being used in order to avoid a directional dependence in the absorption behavior in contour cuts.
- the laser beam emitted by the laser beam is guided by means of optics or by means of optical fibers, which are bundled in a fiber cable, to a laser processing head. He is optionally parallelized by a collimator optics and fed to a focusing optics, which the parallel laser beam on the
- a first hole is produced in the workpiece in a so-called piercing or piercing process.
- Problematic is the detection of the puncture.
- the piercing parameters including the typical piercing time are stored in a database for each specific constellation of workpiece type and thickness.
- the puncturing time must be provided with a time safety buffer which prolongs the total time for processing and unnecessarily introduces further process energy into the workpiece despite the puncturing process actually being completed.
- These measurement data can also provide information about the quality of the processing and the current state of other characteristic parameters of the laser processing process and can therefore be used for monitoring and controlling the cutting process.
- further parameters are, for example, the power control during the plunge process, the edge detection, the recognition of a cut-off or plasma formation or the continuity (quality) of the kerf.
- US Pat. No. 9,427,823 B2 from which an apparatus and a laser processing method according to the aforementioned type are known, for controlling the quality of cut by the laser cutting process detected by the processing point of the workpiece backscattered laser radiation by means of an optical sensor and is evaluated for the control of the cutting process.
- the measured intensity of the backscattered light is less when the cut passes completely through the workpiece.
- the frequency or the pressure of gas pulses used in the cutting process are adjusted by means of a control device so that the measured intensity of the backscattered light assumes a minimum value.
- the optical sensor is housed in a housing mounted laterally on the laser cutting head, which has an opening to the laser beam path, by means of which the backscattered laser light is deflected onto the sensor.
- optical sensors require a certain amount of space.
- the sensors are either arranged in the vicinity of the workpiece, so that under cutting conditions they are exposed to high thermal stresses or contamination, for example due to the piercing process, or they are arranged at a considerable distance from the separation process, which leads to an unfavorable signal-to-noise ratio. so that the signal of the sensor usually needs to be amplified.
- optical sensors have the disadvantage that there are influencing factors in the beam path which change the sensor signal, for example the nozzle diameter.
- the apertures in the laser processing head must be made larger than otherwise necessary. These devices are complex, delicate and expensive.
- Engraving hole or the kerf are deeper and less process light or laser radiation reaches the top of the sensor.
- the invention is therefore based on the object of specifying a method for laser processing that uses scattered laser light to identify the current process state during laser processing, but does not use the above-described invention. reduced parts and ensures a reliable process control, especially for puncture detection.
- the invention has for its object to provide a simple constructive little expensive and yet reliable device for performing the method.
- this object is achieved on the basis of a method of the type mentioned in the present invention that scattered light is detected below the workpiece and evaluated to identify the change in state.
- scattered light is detected below the workpiece to be machined, and optionally below any workpiece support, and the there determined scattered light intensity or its temporal change is used for the identification of a change in state in the laser processing process.
- the laser light scattered directly on the workpiece is detected, but also, in particular, the laser light which initially passes unaffected a puncture hole, a continuous kerf or a workpiece edge and is then scattered in a working area below the workpiece, for example in a so-called "work table”.
- a sensor required for detecting the scattered light is not assigned directly to the laser cutting head or integrated therein, so that this measure is also referred to below as "external scattered light detection".
- the measurement of reflected or scattered laser light takes place above the workpiece and a possible workpiece support.
- the external stray light detection replaces or supplements the internal stray light detection.
- measurement and evaluation of reflected or scattered laser light above the workpiece can be done with less equipment. In the replacement case, this effort is completely eliminated.
- the external scattered light detection can be done by means of a sensor that is not integrated directly into the laser cutting head, this sensor is less subject to the above mentioned limitations and loads in terms of size, measuring distance, pollution and temperature, which can lead to a favorable signal / noise ratio.
- the measurement result in the external scattered light detection is not subject to a direct influence of guided or reflected laser radiation in the beam path, so that the optics in the laser processing head can be dimensioned comparatively small.
- the scattered light detection area is below the workpiece.
- the scattered light is recorded continuously, at regular intervals or as required. In this case, a gradual drift of the scattered light intensity or a rapid change can be detected.
- a predetermined upper limit is exceeded or when a predetermined lower limit is exceeded (both are also summarized below under the term "threshold value detection")
- a measured quantity derived therefrom can also be determined or evaluated, such as the temporal change, a mathematical derivation of the temporal course of the intensity signal or the difference between the current intensity signal and a permanently updated, time-averaged intensity value
- a measured quantity derived therefrom can also be determined or evaluated, such as the temporal change, a mathematical derivation of the temporal course of the intensity signal or the difference between the current intensity signal and a permanently updated, time-averaged intensity value
- the laser processing process according to the invention is, for example, the process phase for producing a puncture in the workpiece to be machined.
- the generated puncture results in the state change to be identified.
- the energy input into the puncture crater is changed or stopped.
- the detected change of state can lead to an operator message in order to visually or acoustically display the changed conditions to the operating personnel so that a manual interpretation can be intervened in case of a misinterpretation.
- the actual laser cutting process begins, in which the movement direction and / or the movement speed of the laser cutting head relative to the workpiece surface and the laser Energy and gas parameters are adapted to the cutting process.
- the evaluation signal thus obtained has a good signal-to-noise ratio, which also makes it possible, for example, to detect a puncture at an early stage, preferably even in its formation.
- the method according to the invention can also be used without restriction for workpieces having larger material thicknesses of, for example, more than 10 mm.
- the method according to the invention can also be advantageously used for other phases of the laser processing process in which there is a gradual and in particular a sudden change of the scattered light in the area below the workpiece to be machined.
- the detection of a cut-off or the detection of material edges may be mentioned.
- the demolition of the cutting beam is the state change to be identified, and in the latter case, it is the positioning of the scanning laser beam for edge detection outside the workpiece contour.
- the detection of the scattered light in the region below the workpiece to be machined by means of a scattered light detection device or by means of multiple scattered light detection devices.
- Each of the detection devices is equipped with at least one photosensitive optical sensor.
- the scattered light can impinge directly on the sensor when it is arranged in the detection region for the scattered laser light below the workpiece to be machined.
- the scattered light can also be transmitted via optical guiding means, such as an optical fiber, an optical fiber cable or imaging optics, to a sensor, which may optionally be arranged inside or outside the detection area.
- optical guiding means such as an optical fiber, an optical fiber cable or imaging optics
- the scattered below the workpiece support laser light is detected by at least one optically largely shielded detection device. That is, the scattered light detecting means is largely optically shielded in the stray light detection area, for example, by being housed in a chamber having only a single light opening to the stray light detection area.
- the scattered light intensity is detected in a wavelength range which comprises the wavelength ⁇ of the laser beam narrow band, preferably in the band range between ⁇ +/- 100 nm.
- the photosensitive element of the optical sensor is such that its maximum sensitivity lies within the wavelength range in which the expected wavelength of the scattered light lies. This corresponds essentially to the wavelength ⁇ of the working radiation of the laser.
- the scattered light detection device is equipped with an optical filter which is transparent to radiation having a wavelength ⁇ of the working radiation of the laser and substantially blocks radiation of other wavelength ranges.
- the at least one scattered light detection device is arranged stationary or movable in the scattered light detection range. In the case of a fixed arrangement, preferably a plurality of scattered light detection devices are distributed in the scattered light detection area. In a particularly preferred variant of the method, at least one detection device for the scattered light is tracked along a movement axis of the laser beam.
- the laser beam is generated by means of a laser cutting head, which is moved by means of a machine portal, and wherein the at least one detection device is moved synchronously to the movement of the machine portal.
- the detection device is mounted for this purpose, for example, on the machine portal. Due to the uniaxial, reversing tracking of the scattered light detection device, the distance between the laser beam and the detection device can be kept as low as possible. This ensures that the detected scattered light intensity is influenced as little as possible by this distance.
- the method according to the invention is also particularly well-suited for a phase of the laser processing process referred to as "edge detection.”
- the laser beam is generated by means of a laser cutting head, which is moved by means of a machine portal, and wherein the laser processing process comprises a process phase of detection of a workpiece edge.
- edge detection or edge detection the laser beam is moved over a workpiece edge.
- the movement is essentially perpendicular to the edge of the workpiece.
- work is done with the lowest possible effective laser power.
- the low effective power is still well recognized by the scattered light detection device.
- the rise or fall of the measurement signal shows according to the correlating machine coordinate, the position of the workpiece edge and thus, when measuring several points, the position and position of the workpiece.
- the method according to the invention is particularly well suited for a phase of the laser processing process in which the quality of the kerf generated by the laser beam and any disruption of the laser beam is monitored.
- the laser beam is generated by means of a laser cutting head, which is moved along a predetermined cutting contour and thereby in the sectional contour of a
- the laser processing process comprises a process phase, during which the movement speed and / or the energy input is adjusted in the kerf in dependence on the detected stray light intensity.
- the manipulated variable of the process control in this phase of the laser processing process is thus the movement speed, laser power, focus position, distance stood between laser head and workpiece, the gas pressure and / or the energy input into the kerf depending on the detected scattered light intensity.
- the laser cutting process is stopped and a message is issued.
- the cutting contour can also be repeatedly overrun at the position of the cut-off, or the speed is reduced for a short time.
- the abovementioned object is achieved on the basis of a device of the type mentioned in the introduction by providing at least one optical device for detecting stray light below the workpiece, which is connected to the evaluation and control unit.
- the device according to the invention is designed for "external scattered light detection", as described above with reference to the method according to the invention,
- the device is particularly well suited for carrying out this method.
- the scattered light is detected below the workpiece or below a workpiece support, and the scattered light intensity determined there or its temporal change or a measured variable correlated therewith is transmitted to the evaluation and control unit. Based on the scattered light intensity measurement, a state change of the laser processing process is identified continuously, at regular intervals or as needed.
- the external stray light detection replaces or supplements the internal stray light detection.
- measurement and evaluation of reflected or scattered laser light above the workpiece can be done with less equipment. In the replacement case, this effort is completely eliminated.
- the external stray-light detection can be done by means of a sensor that is not directly integrated into the laser cutting head, this sensor is less subject to the above-mentioned restrictions and loads in terms of size, measurement distance, contamination and temperature, which can lead to a favorable signal / noise ratio.
- the measurement result in the external scattered light detection is not a direct influence of guided or reflected laser radiation in the beam path, so that the optics in the laser processing head can be dimensioned comparatively small.
- the scattered light detection area is generally below a workpiece support, for example a so-called cutting grid. In this case, a gradual drift of the scattered light intensity or a rapid change can be detected. In both cases, when a predetermined upper limit is exceeded or when a predetermined lower limit is exceeded, it is assumed that a certain change in a process state correlated with the scattered light intensity has occurred.
- control unit may respond thereto by changing a parameter or storing a characteristic parameter value, such as the detected position value of a workpiece edge.
- the energy input into the puncture crater is changed or stopped or the movement direction and / or the movement speed of the laser cutting head relative to the workpiece surface are changed.
- the energy input into the puncture crater is changed, for example, by changing the focus position, pulse frequency, power and / or pulse duty factor of the laser. Since scattered light can only penetrate the workpiece after a puncture has taken place, a rapid increase in the scattered light intensity in the area below the workpiece is possibly detected, so that a clear, reproducible relationship between the measured course of the scattered light intensity and the puncture is given.
- the evaluation signal thus obtained has a good signal-to-noise ratio, which also makes it possible, for example, to detect a puncture at an early stage, preferably even in its formation.
- the temporal change in the scattered light intensity when the puncture is carried out is almost independent of the type of material and the workpiece thickness, so that the device according to the invention can also be used without restriction for cutting workpieces having larger material thicknesses of, for example, more than 10 mm.
- the device according to the invention can also be used advantageously for other phases of the laser processing process, in which there is a gradual and in particular a sudden change in the scattered light in the area below the workpiece to be machined can come.
- the detection of a cut-off or the detection of material edges may be mentioned.
- the detection of the scattered light in the region below the workpiece to be machined by means of a scattered light detection device or by means of multiple scattered light detection devices.
- Each of the detectors is equipped with at least one photosensitive optical sensor.
- the scattered light can impinge directly on the sensor when it is arranged in the detection region for the scattered laser light below the workpiece to be machined.
- the scattered light can also be transmitted via optical guiding means, such as a fiber optic cable, an optical fiber cable or imaging optics, to a sensor, which may optionally be arranged inside or outside the detection area.
- the scattered light detection device is that component which is arranged in the scattered light detection region and on which the scattered light impinges directly.
- the following embodiments have proved successful, which can be implemented individually or preferably in any desired combination with one another:
- At least one optically extensively shielded detection device is preferably provided.
- the scattered light detecting means is largely optically shielded in the scattered light detection area, for example, by being housed in a chamber having only a single light opening to the scattered light detection area.
- the scattered light detection device is designed to detect the scattered light intensity in a wavelength range which comprises the wavelength ⁇ of the laser radiation narrow band, preferably in the band range between ⁇ +/- 100 nm.
- the photosensitive element of the optical sensor is such that its maximum sensitivity is within the wavelength range in which the expected wavelength of the scattered light is located. This corresponds essentially to the wavelength ⁇ of the working radiation of the laser.
- the scattered light detection device is equipped with an optical filter which is transparent to radiation having a wavelength ⁇ of the working radiation of the laser and substantially blocks radiation of other wavelength ranges.
- the device according to the invention enables, for example, early and reliable detection of the imminent or completed puncture, the locating of a workpiece edge and the detection of a so-called cut-off, ie a suspension of the laser beam.
- Figure 1 shows a construction diagram of a device according to the invention for puncture detection in a schematic representation
- FIG. 2 shows an embodiment of a scattered light sensor for use in the device according to the invention in a schematic representation
- Figure 3 is a schematic of a laser processing machine with moving unit and cutting table in a plan view
- FIG. 4 shows a diagram for explaining the puncture recognition and the subsequently continued laser cutting process in a sectional contour with inner section and outer section on the basis of the time profile of the measured scattered light intensity
- FIG. 5 shows a diagram for explaining the reproducibility of the puncture recognition in the case of a narrow workpiece strip on the basis of the time profile of the measured scattered light intensity in five consecutive puncture attempts
- 6 shows a diagram for explaining the reproducibility of the puncture detection when using sensors in different areas of a cutting trough on the basis of the time course of the measured scattered light intensity in a puncture test
- 7 shows a diagram with signal responses during the puncture with different laser beam parameters on the basis of the time profile of the measured scattered light intensity in a plurality of puncture attempts.
- the puncture recognition device 1 shown schematically in FIG. 1 is part of a laser cutting machine and is used in the thermal processing of a workpiece 2 for monitoring a puncturing operation in the workpiece 2 and for driving the laser cutting machine during the puncturing operation.
- the laser cutting machine comprises a laser processing unit which can be moved in all directions in space (shown schematically in FIG. 3)
- a laser cutting head (FIG. 3, reference numerals 4 and 5) by means of which a laser beam 3 is focused on the workpiece 2 via a collimator and a focusing lens 4 and a cutting nozzle 5.
- the workpiece 2 rests on a cutting grid 7 and this on a cutting trough 8.
- the cutting tray space below the workpiece 2 is designated by the reference numeral 10.
- the laser In the case of the laser,
- the laser beam has a working wavelength of about 1070 nm.
- a machine control 6 20 is provided. With the machine control unit 6, a plurality of scattered-light sensors 9 are connected, which are mounted at a distance of 100 cm in a stationary manner inside the cutting-tub interior 1 1 below the cutting grid 7. The scattered light sensors 9 are used to measure scattered radiation 10, which in the laser cutting process due to different events in the cutting tub interior
- FIG. 2 schematically shows such a scattered light sensor 9 in a longitudinal section.
- a metal tube 21 In the inner bore of a metal tube 21 are starting from a
- a protective glass 23 against the ingress of dust into the inner bore an optical filter 24 for passage of infrared radiation in Wel- lenanz Scheme from 1050 to 1 1 10 nm and a photosensitive member 25 having a main absorption wavelength in this wavelength range, which is connected to an evaluation of the machine control 6.
- FIG. 3 shows that the laser cutting head (4, 5) is mounted on a machine portal 31.
- the machine portal 31 is mounted on guide rails 32 along which it can be moved longitudinally in the x-direction (directional arrow 33).
- the laser cutting head (4; 5) itself can be reversibly moved back and forth reversibly on the machine gantry 31 along a y-axis of movement (directional arrow 34).
- the cutting trough 8, which is divided into a plurality of spatially separated segments 38 extends.
- Either a scattered light sensor 9 is arranged in each of the segments 38, or alternatively (as in the embodiment of the device according to the invention shown in FIG. 3), a scattered light sensor 39 is provided which is mounted on the machine gantry 31.
- This stray light sensor 39 performs the same longitudinal movements along the x-movement axis as the machine gantry 31 and the laser cutting head (4; 5).
- the scattered light sensor 39 is thus always in synchronism with the laser cutting head (4, 5), both in terms of the longitudinal position and the movement speed of the longitudinal movement of the laser cutting head (4, 5); it receives the scattered laser radiation from the cutting trough interior 1 1 from each of the laser cutting head attacked segment 38. Therefore, sufficient in this embodiment, a single scattered light sensor 39 for detecting the scattered light.
- Figure 4 shows the time course of the measured scattered light intensity when cutting a square with an internal bore of a workpiece made of 15 mm thick structural steel. About 4 seconds after the start of the piercing operation 40 results in a rapid increase in the scattered light intensity 41, which was a successful
- Punctuation indicates.
- the measuring signal of the scattered light intensity A is raised approximately to a higher level, and remains with the laser beam on this- sem level 41. After the puncture, the laser beam is switched off for a short time and the signal of the scattered light intensity A falls off.
- FIG. 5 shows the scattered light intensity profile in the case of five consecutive puncture tests in the workpiece strip. An influence of interfering radiation is not recognizable.
- the outlier 51 at one of the averages is due to an explosive ejection of the workpiece material due to a workpiece fault or non-optimal piercing parameters.
- FIG. 6 shows the scattered light intensity profile in the case of a triple-bridged puncture test, wherein the scattered light intensity signal has been evaluated by a sensor 9 which is located in a segment 38 (see FIG. 6
- Cutting trough 8 is located, which is not directly below the cutting position, but in a neighboring segment. Although the respective segments are optically largely shielded by sheets and Insofar as separate chambers form within the cutting trough 8, a similar scattered light intensity signal arises in all of the puncture tests, which speaks for the reproducibility of the method.
- the elevations in the intensity signal in the grooves 2 and 3 are due to an explosive slag ejection due to a non-optimal puncture.
- the diagram of FIG. 7 shows the result of a further preliminary experiment in which the laser pulse frequency is set to 10 Hz, 50 Hz and 100 Hz in three steps, and then the duty cycle (pulse duration / period duration) of the laser parameters is also set in three steps of 10% and 30 % has been increased to 50%.
- the duty cycle pulse duration / period duration
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Abstract
Description
VERFAHREN UND VORRICHTUNG ZUR ÜBERWACHUNG METHOD AND DEVICE FOR MONITORING
EINES LASERBEARBEITUNGSPROZESSES Beschreibung A LASER PROCESSING PROCESS Description
Technisches Gebiet Technical area
Die vorliegende Erfindung betrifft ein Verfahren zur Überwachung eines Laserbearbeitungsprozesses, insbesondere zur Durchsticherkennung, wobei ein Laserstrahl auf ein Werkstück gerichtet, gestreutes Laserlicht als Streulicht erfasst, und eine Zustandsanderung des Laserbearbeitungsprozesses anhand der erfassten Streulicht-Intensität identifiziert wird. The present invention relates to a method for monitoring a laser processing process, in particular for puncture detection, wherein a laser beam directed at a workpiece, detected scattered laser light as scattered light, and a change in state of the laser processing process based on the detected scattered light intensity is identified.
Weiterhin betrifft die vorliegende Erfindung eine Vorrichtung zur Überwachung eines Laserbearbeitungsprozesses, insbesondere zur Durchsticherkennung, mit einem Laserschneidkopf zur Fokussierung eines Laserstrahls auf ein Werkstück, mit einem optischen Sensor zur Erfassung von gestreutem Laserlicht als Streulicht, und mit einer Auswerte- und Regeleinheit, mittels der die Streulicht-Intensität ausgewertet und in Abhängigkeit davon eine Zustandsänderung des Laserbearbeitungsprozesses identifizierbar ist. Furthermore, the present invention relates to a device for monitoring a laser processing process, in particular for puncture detection, with a laser cutting head for focusing a laser beam on a workpiece, with an optical sensor for detecting scattered laser light as scattered light, and with an evaluation and control unit, by means of the Scattered light intensity evaluated and depending on a state change of the laser processing process is identifiable.
Das Laser-unterstützte thermische Schneiden von Werkstücken erfolgt in der Re- gel durch kombinierten Einsatz eines fokussierten Laserstrahls und eines The laser-assisted thermal cutting of workpieces is generally carried out by combined use of a focused laser beam and a
Gasstrahls. Dabei wird zwischen Laserstrahl-Schmelzschneiden, Laserstrahl- Verdampfungsschneiden oder Laser-Brennschneiden unterschieden. Es werden Hochleistungslaser, insbesondere CO2-, Faser-, Scheiben- und Diodenlaser eingesetzt, wobei überwiegend zirkulär polarisierte oder unpolarisierte Laserstrahlung verwendet wird, um eine Richtungsabhängigkeit im Absorptionsverhalten bei Konturschnitten zu vermeiden. Gas jet. Here, a distinction is made between laser beam fusion cutting, laser beam evaporation cutting or laser cutting. High-power lasers, in particular CO 2 , fiber, disc and diode lasers are used, predominantly circularly polarized or unpolarized laser radiation being used in order to avoid a directional dependence in the absorption behavior in contour cuts.
Der vom Laser emittierte Laserstrahl wird mittels einer Optik oder mittels Lichtleitfasern, die in einem Faserkabel gebündelt sind, zu einem Laserbearbeitungskopf geleitet. Dabei wird er gegebenenfalls über eine Kollimator-Optik parallelisiert und einer Fokussierungsoptik zugeführt, welche den parallelen Laserstrahl auf dasThe laser beam emitted by the laser beam is guided by means of optics or by means of optical fibers, which are bundled in a fiber cable, to a laser processing head. He is optionally parallelized by a collimator optics and fed to a focusing optics, which the parallel laser beam on the
Werkstück fokussiert. Beim Schneiden des Werkstücks wird der Laserbearbei- tungskopf entlang einer vorgegebenen Schnittkontur relativ zu dem in einer Bearbeitungsebene angeordneten Werkstück bewegt. Workpiece focused. When cutting the workpiece, the laser machining moved along a predetermined cutting contour relative to the arranged in a working plane workpiece.
Stand der Technik State of the art
Vor dem eigentlichen Laserschneidprozess wird in einem sogenannten Einstech- oder Durchstechvorgang ein erstes Loch in dem Werkstück erzeugt. Problemtisch ist dabei die Erkennung des erfolgten Durchstichs. Bei einem von Hand programmierten Einstechvorgang sind für jede spezifische Konstellation von Werkstückart und -dicke die Einstechparameter einschließlich der typischen Einstechdauer in einer Datenbank hinterlegt. Dabei muss jedoch aufgrund nicht vorhersehbarer Ma- terialabweichungen und Veränderungen im Prozess die Einstechdauer mit einem zeitlichen Sicherheitspuffer versehen werden, der die Gesamtzeit zur Bearbeitung verlängert und trotz eigentlich beendetem Einstechvorgang unnötigerweise weitere Prozessenergie in das Werkstück einleitet. Before the actual laser cutting process, a first hole is produced in the workpiece in a so-called piercing or piercing process. Problematic is the detection of the puncture. In a manually programmed piercing process, the piercing parameters including the typical piercing time are stored in a database for each specific constellation of workpiece type and thickness. However, due to unforeseeable material deviations and changes in the process, the puncturing time must be provided with a time safety buffer which prolongs the total time for processing and unnecessarily introduces further process energy into the workpiece despite the puncturing process actually being completed.
Diesen Nachteil vermeiden Einrichtungen zur automatischen Erkennung des er- folgten Durchstichs. Diese Einrichtungen verfügen über thermische oder photoempfindliche Sensoren im Strahlgang oberhalb der Schneiddüse. Gemessen wird dabei das Prozesslicht, welches vom Einstechort beim Einstechvorgang emittiert wird, oder das Laserlicht, welches vom Einstechort reflektiert wird. Überschreitet die gemessene Lichtintensität einen Schwellwert wird dies beispielsweise als Ab- schluss des Einstechvorgangs interpretiert. This disadvantage is avoided by means for automatic detection of the puncture that has occurred. These devices have thermal or photosensitive sensors in the beam path above the cutting nozzle. In this case, the process light emitted by the piercing site during the piercing process or the laser light which is reflected by the piercing site is measured. If the measured light intensity exceeds a threshold value, this is interpreted, for example, as the completion of the plunge process.
Diese Messdaten können auch Aufschluss über die Qualität der Bearbeitung und auf den aktuellen Zustand anderer charakteristischer Parameter des Laserbearbeitungsprozesses geben und daher für die Überwachung und Regelung des Schneidprozesses verwendet werden. Neben der Ermittlung des eigentlichen Durchstechzeitpunkts sind solche weiteren Parameter beispielsweise die Leistungsregelung beim Einstechprozess, die Kantenfindung, das Erkennen eines Schnittabrisses oder von Plasmabildung oder die Durchgängigkeit (Qualität) der Schnittfuge. These measurement data can also provide information about the quality of the processing and the current state of other characteristic parameters of the laser processing process and can therefore be used for monitoring and controlling the cutting process. In addition to the determination of the actual puncturing time, such further parameters are, for example, the power control during the plunge process, the edge detection, the recognition of a cut-off or plasma formation or the continuity (quality) of the kerf.
So schlägt beispielsweise die US 9,427,823 B2, aus der eine Vorrichtung und ein Laserbearbeitungsverfahren gemäß der eingangs genannten Gattung bekannt sind vor, die Schnittqualität zu kontrollieren, indem die beim Laserschneidprozess von der Bearbeitungsstelle des Werkstücks zurückgestreute Laserstrahlung mittels eines optischen Sensors erfasst und für die Regelung des Schneidprozesses ausgewertet wird. Die gemessene Intensität des zurückgestreuten Lichts ist geringer, wenn die Schnittfüge vollständig durch das Werkstück geht. Um den Abtrans- port von Schlacke zu optimieren, werden die Frequenz beziehungsweise der Druck von beim Schneidprozess verwendeten Gaspulsen mittels einer Steuerungseinrichtung so angepasst, dass die gemessene Intensität des zurückgestreuten Lichts einen minimalen Wert annimmt. Der optische Sensor ist in einem seitlich am Laserschneidkopf angebrachten Gehäuse untergebracht, das eine Öff- nung zum Laserstrahlengang hat, durch die das zurückgestreute Laserlicht auf den Sensor umgelenkt wird. Thus, for example, US Pat. No. 9,427,823 B2, from which an apparatus and a laser processing method according to the aforementioned type are known, for controlling the quality of cut by the laser cutting process detected by the processing point of the workpiece backscattered laser radiation by means of an optical sensor and is evaluated for the control of the cutting process. The measured intensity of the backscattered light is less when the cut passes completely through the workpiece. In order to optimize the removal of slag, the frequency or the pressure of gas pulses used in the cutting process are adjusted by means of a control device so that the measured intensity of the backscattered light assumes a minimum value. The optical sensor is housed in a housing mounted laterally on the laser cutting head, which has an opening to the laser beam path, by means of which the backscattered laser light is deflected onto the sensor.
Technische Aufgabenstellung Technical task
Der Einbau derartiger optischer Sensoren erfordert einen gewissen Bauraum. Darüber hinaus sind die Sensoren entweder in der Nähe des Werkstücks ange- ordnet, so dass sie unter Trennbedingungen hohen thermischen Beanspruchungen oder Verschmutzung etwa durch den Einstechprozess ausgesetzt sind oder sie sind in großem Abstand zum Trennprozess angeordnet, was zu einem ungünstigen Signal/Rauschverhältnis führt, so dass das Signal des Sensors in der Regel verstärkt werden muss. Des Weiteren haben optische Sensoren den Nachteil, dass es Einflussfaktoren im Strahlgang gibt, die das Sensor-Signal verändern, beispielsweise der Düsendurchmesser. Gegebenenfalls müssen die Aperturen im Laserbearbeitungskopf größer dimensioniert werden als ansonsten notwendig. Diese Vorrichtungen sind aufwändig, empfindlich und teuer. The installation of such optical sensors requires a certain amount of space. In addition, the sensors are either arranged in the vicinity of the workpiece, so that under cutting conditions they are exposed to high thermal stresses or contamination, for example due to the piercing process, or they are arranged at a considerable distance from the separation process, which leads to an unfavorable signal-to-noise ratio. so that the signal of the sensor usually needs to be amplified. Furthermore, optical sensors have the disadvantage that there are influencing factors in the beam path which change the sensor signal, for example the nozzle diameter. Optionally, the apertures in the laser processing head must be made larger than otherwise necessary. These devices are complex, delicate and expensive.
Je dicker das Werkstück, desto schwieriger und unzuverlässiger werden die Überwachung des Einstechvorganges und die der Schnittfugenqualität, da dasThe thicker the workpiece, the more difficult and unreliable the monitoring of the piercing process and the kerf quality, since the
Einstechloch beziehungsweise die Schnittfuge tiefer werden und weniger Prozesslicht beziehungsweise Laserstrahlung nach oben auf den Sensor gelangt. Engraving hole or the kerf are deeper and less process light or laser radiation reaches the top of the sensor.
Der Erfindung liegt daher die Aufgabe zugrunde, ein Verfahren zur Laserbearbeitung anzugeben, das gestreutes Laserlicht zur Identifizierung des aktuellen Pro- zess-Zustandes bei der Laserbearbeitung verwendet, dabei aber die obigen Nach- teile verringert und das eine zuverlässige Prozesskontrolle, insbesondere zur Durchsticherkennung gewährleistet. The invention is therefore based on the object of specifying a method for laser processing that uses scattered laser light to identify the current process state during laser processing, but does not use the above-described invention. reduced parts and ensures a reliable process control, especially for puncture detection.
Weiterhin liegt der Erfindung die Aufgabe zugrunde, eine einfache konstruktiv wenig aufwändige und dennoch betriebssichere Vorrichtung zur Durchführung des Verfahrens bereit zu stellen. Furthermore, the invention has for its object to provide a simple constructive little expensive and yet reliable device for performing the method.
Allgemeine Beschreibung der Erfindung General description of the invention
Hinsichtlich des Verfahrens wird diese Aufgabe ausgehend von einem Verfahren der eingangs genannten Gattung erfindungsgemäß dadurch gelöst, dass Streulicht unterhalb des Werkstücks erfasst und zur Identifizierung der Zustandsänderung ausgewertet wird. With regard to the method, this object is achieved on the basis of a method of the type mentioned in the present invention that scattered light is detected below the workpiece and evaluated to identify the change in state.
Beim erfindungsgemäßen Verfahren wird Streulicht unterhalb des zu bearbeitenden Werkstücks, und gegebenenfalls unterhalb einer etwaigen Werkstückauflage erfasst, und die dort ermittelte Streulicht-Intensität beziehungsweise deren zeitliche Veränderung wird für die Identifizierung einer Zustandsänderung im Laserbe- arbeitungsprozess herangezogen. Dabei wird nicht nur das am Werkstück unmittelbar gestreute Laserlicht erfasst, sondern insbesondere auch das Laserlicht, das ein Einstichloch, eine durchgängige Schnittfuge oder eine Werkstückkante zunächst unbeeinflusst passiert und dann in einem Arbeitsbereich unterhalb des Werkstücks gestreut wird, beispielsweise in einem sogenannten„Arbeitstisch". Ein zur Erfassung des Streulichts erforderlicher Sensor ist dabei nicht unmittelbar dem Laserschneidkopf zugeordnet oder darin integriert, so dass diese Maßnahme im Folgenden auch als kurz als„externe Streulichterfassung" bezeichnet wird. Im Unterschied dazu erfolgt bei der aus dem Stand der Technik bekannten„internen Streulichterfassung" die Messung von reflektiertem oder gestreutem Laserlicht oberhalb des Werkstücks und einer etwaigen Werkstückauflage. In the method according to the invention scattered light is detected below the workpiece to be machined, and optionally below any workpiece support, and the there determined scattered light intensity or its temporal change is used for the identification of a change in state in the laser processing process. In this case, not only the laser light scattered directly on the workpiece is detected, but also, in particular, the laser light which initially passes unaffected a puncture hole, a continuous kerf or a workpiece edge and is then scattered in a working area below the workpiece, for example in a so-called "work table". A sensor required for detecting the scattered light is not assigned directly to the laser cutting head or integrated therein, so that this measure is also referred to below as "external scattered light detection". In contrast, in the case of the "internal scattered light detection" known from the prior art, the measurement of reflected or scattered laser light takes place above the workpiece and a possible workpiece support.
Die externe Streulichterfassung ersetzt die interne Streulichterfassung oder sie ergänzt sie. Im Ergänzungsfall können Messung und Auswertung von reflektiertem oder gestreutem Laserlicht oberhalb des Werkstücks mit weniger apparativem Aufwand erfolgen. Im Ersetzungsfall entfällt dieser Aufwand vollständig. Da die externe Streulichterfassung mittels eines Sensors erfolgen kann, der nicht direkt in den Laserschneidkopf integriert ist, unterliegt dieser Sensor weniger den oben erwähnten Beschränkungen und Belastungen hinsichtlich Baugröße, Messabstand, Verschmutzung und Temperatur, was zu einem günstigen Signal/Rauschverhältnis führen kann. Außerdem unterliegt das Messergebnis bei der externen Streulichterfassung keinem direkten Einfluss von geführter oder reflek- tierter Laserstrahlung im Strahlgang, so dass die Optiken im Laserbearbeitungskopf vergleichsweise klein dimensioniert werden können. The external stray light detection replaces or supplements the internal stray light detection. In the supplementary case, measurement and evaluation of reflected or scattered laser light above the workpiece can be done with less equipment. In the replacement case, this effort is completely eliminated. Since the external scattered light detection can be done by means of a sensor that is not integrated directly into the laser cutting head, this sensor is less subject to the above mentioned limitations and loads in terms of size, measuring distance, pollution and temperature, which can lead to a favorable signal / noise ratio. In addition, the measurement result in the external scattered light detection is not subject to a direct influence of guided or reflected laser radiation in the beam path, so that the optics in the laser processing head can be dimensioned comparatively small.
Beim erfindungsgemäßen Verfahren liegt der Streulicht-Erfassungsbereich unterhalb des Werkstücks. Dort wird das Streulicht kontinuierlich, in regelmäßigen Zeitabständen oder bei Bedarf erfasst. Dabei kann eine allmähliche Drift der Streu- licht-lntensität oder eine rapide Veränderung detektiert werden. In beiden Fällen wird bei Überschreiten einer vorgegebenen Obergrenze oder bei Unterschreiten einer vorgegebenen Untergrenze (beides wird im Folgenden auch unter dem Begriff„Schwellwerterkennung" zusammengefasst) angenommen, dass ein bestimmter mit der Streulicht-Intensität korrelierter Prozess-Zustand eingetreten ist. Anstelle der oder ergänzend zur Streulicht-Intensität kann auch eine daraus abgeleitete Messgröße festgestellt oder ausgewertet werden, wie etwa die zeitliche Veränderung, eine mathematische Ableitung des zeitlichen Verlaufs des Intensitätssignals oder die Differenz zwischen dem aktuellen Intensitätssignal und einem permanent aktualisierten, zeitlich gemittelten Intensitätswert. Die Schwel Iwerter- kennung auf Basis derartiger abgeleiteter Messgrößen erlaubt insbesondere eine schnellere und genauere Erfassung plötzlich eintretender Ereignisse, wie etwa ein Durchstich oder das Treffen des Laserstrahls an einer Werkstückkante. In the method according to the invention, the scattered light detection area is below the workpiece. There the scattered light is recorded continuously, at regular intervals or as required. In this case, a gradual drift of the scattered light intensity or a rapid change can be detected. In both cases, when a predetermined upper limit is exceeded or when a predetermined lower limit is exceeded (both are also summarized below under the term "threshold value detection"), it is assumed that a specific process state correlated with the scattered light intensity has occurred instead of or in addition For the scattered light intensity, a measured quantity derived therefrom can also be determined or evaluated, such as the temporal change, a mathematical derivation of the temporal course of the intensity signal or the difference between the current intensity signal and a permanently updated, time-averaged intensity value On the basis of such derived measured variables in particular allows a faster and more accurate detection of suddenly occurring events, such as a puncture or the meeting of the laser beam at a workpiece edge.
Der Laserbearbeitungsprozess gemäß der Erfindung ist beispielsweise die Prozessphase zur Erzeugung eines Durchstichs in dem zu bearbeitenden Werkstück. Der erzeugte Durchstich ergibt hierbei die zu identifizierende Zustandsänderung.The laser processing process according to the invention is, for example, the process phase for producing a puncture in the workpiece to be machined. The generated puncture results in the state change to be identified.
Im Fall eines erkannten Durchstichs wird beispielsweise der Energieeintrag in den Einstichkrater verändert oder gestoppt. Die erkannte Zustandsänderung kann zu einer Bedienermeldung führen, um dem Bedienpersonal optisch oder akustisch die veränderten Bedingungen anzuzeigen, so dass bei einer Fehlinterpretation manuell eingegriffen werden kann. Danach beginnt der eigentliche Laserschneid- prozess, bei dem die Bewegungsrichtung und/oder die Bewegungsgeschwindigkeit des Laserschneidkopfes relativ zur Werkstück-Oberfläche sowie die Laser- energie- und Gasparameter an den Schneidvorgang angepasst werden. . In the case of a recognized puncture, for example, the energy input into the puncture crater is changed or stopped. The detected change of state can lead to an operator message in order to visually or acoustically display the changed conditions to the operating personnel so that a manual interpretation can be intervened in case of a misinterpretation. Thereafter, the actual laser cutting process begins, in which the movement direction and / or the movement speed of the laser cutting head relative to the workpiece surface and the laser Energy and gas parameters are adapted to the cutting process. ,
Da Streulicht das Werkstück nur nach erfolgtem Durchstich durchdringen kann, wird gegebenenfalls ein rapider Anstieg der Streulicht-Intensität im Bereich unterhalb des Werkstücks detektiert, so dass ein eindeutiger, reproduzierbarer Zusam- menhang zwischen dem gemessenen Verlauf der Streulicht-Intensität und dem Durchstich gegeben ist. Das so erhaltene Auswertungssignal weist ein gutes Signal-Rausch-Verhältnis auf, was es beispielsweise auch ermöglicht, einen Durchstich frühzeitig, vorzugsweise noch in seiner Entstehung, zu erkennen. Since scattered light can penetrate the workpiece only after a puncture has taken place, a rapid increase in the scattered light intensity in the area below the workpiece is detected, so that a clear, reproducible relationship is established between the measured course of the scattered light intensity and the puncture. The evaluation signal thus obtained has a good signal-to-noise ratio, which also makes it possible, for example, to detect a puncture at an early stage, preferably even in its formation.
Da die zeitliche Veränderung der Streulicht-Intensität bei erfolgtem Durchstich na- hezu unabhängig von der Materialart und der Werkstück-Dicke ist, ist das erfindungsgemäße Verfahren auch bei Werkstücken mit größeren Materialstärken von beispielsweise mehr als 10 mm uneingeschränkt einsatzbar. Since the change with time of the scattered light intensity when the puncture is carried out is almost independent of the type of material and the thickness of the workpiece, the method according to the invention can also be used without restriction for workpieces having larger material thicknesses of, for example, more than 10 mm.
Abgesehen von der Durchsticherkennung ist das erfindungsgemäße Verfahren auch für andere Phasen des Laserbearbeitungsprozesses vorteilhaft einsetzbar, bei denen es zu einer allmählichen und insbesondere zu einer plötzlichen Veränderung des Streulichts im Bereich unterhalb des zu bearbeitenden Werkstücks kommt. Als Beispiel dafür seien die Erkennung eines Schnittabrisses oder das Detektieren von Werkstoffkanten genannt. Im erstgenannten Fall ist der Abriss des Schneidstrahls die zu identifizierende Zustandsänderung, und im zweitgenannten Fall ist es die Positionierung des Abtastlaserstrahls für die Kantenfindung außerhalb der Werkstückkontur. Apart from the puncture detection, the method according to the invention can also be advantageously used for other phases of the laser processing process in which there is a gradual and in particular a sudden change of the scattered light in the area below the workpiece to be machined. As an example, the detection of a cut-off or the detection of material edges may be mentioned. In the former case, the demolition of the cutting beam is the state change to be identified, and in the latter case, it is the positioning of the scanning laser beam for edge detection outside the workpiece contour.
Die Erfassung des Streulichts im Bereich unterhalb des zu bearbeitenden Werkstücks erfolgt mittels einer Streulicht- Erfassungseinrichtung oder mittels mehrerer Streulicht-Erfassungseinrichtungen. Jede der Erfassungseinrichtungen ist mit min- destens einem photoempfindlichen optischen Sensor ausgestattet. Das Streulicht kann unmittelbar auf den Sensor auftreffen, wenn dieser im Erfassungsbereich für das gestreute Laserlicht unterhalb des zu bearbeitenden Werkstücks angeordnet ist. Das Streulicht kann aber auch über optische Leitmittel, wie etwa eine Lichtleitfaser, ein Lichtleitfaserkabel oder eine Abbildungsoptik auf einen Sensor übertra- gen werden, der gegebenenfalls innerhalb oder außerhalb des Erfassungsbereichs angeordnet sein kann. Um Störeinflüsse durch Umgebungslicht und Prozessstrahlung möglichst gering zu halten, haben sich folgende Maßnahmen be- währt, die einzeln oder vorzugsweise in beliebiger Kombination miteinander verwirklicht sein können: The detection of the scattered light in the region below the workpiece to be machined by means of a scattered light detection device or by means of multiple scattered light detection devices. Each of the detection devices is equipped with at least one photosensitive optical sensor. The scattered light can impinge directly on the sensor when it is arranged in the detection region for the scattered laser light below the workpiece to be machined. However, the scattered light can also be transmitted via optical guiding means, such as an optical fiber, an optical fiber cable or imaging optics, to a sensor, which may optionally be arranged inside or outside the detection area. In order to minimize interference from ambient light and process radiation, the following measures have been which can be realized individually or preferably in any combination with each other:
1 . Das unterhalb der Werkstückauflage gestreute Laserlicht wird mittels mindestens einer optisch weitgehend abgeschirmten Erfassungseinrichtung erfasst. Das heißt, die Streulicht-Erfassungseinrichtung wird im Streulicht- Erfassungsbereich weitgehend optisch abgeschirmt, zum Beispiel, indem sie in einer Kammer untergebracht wird, die nur eine einzige Lichtöffnung zum Streulicht-Erfassungsbereich aufweist. 1 . The scattered below the workpiece support laser light is detected by at least one optically largely shielded detection device. That is, the scattered light detecting means is largely optically shielded in the stray light detection area, for example, by being housed in a chamber having only a single light opening to the stray light detection area.
2. Die Streulicht-Intensität wird in einem Wellenlängenbereich erfasst, der die Wellenlänge λ der Laserstrahlung engbandig umfasst, vorzugsweise im Bandbereich zwischen λ +/- 100 nm. 2. The scattered light intensity is detected in a wavelength range which comprises the wavelength λ of the laser beam narrow band, preferably in the band range between λ +/- 100 nm.
Dies kann beispielsweise dadurch erfolgen, dass das photosensitive Element des optischen Sensors so beschaffen ist, dass seine maximale Empfindlichkeit innerhalb des Wellenlängenbereichs liegt, in dem auch die zu erwartende Wel- lenlänge des Streulichts liegt. Diese entspricht im Wesentlichen der Wellenlänge λ der Arbeitsstrahlung des Lasers. This can be done, for example, in that the photosensitive element of the optical sensor is such that its maximum sensitivity lies within the wavelength range in which the expected wavelength of the scattered light lies. This corresponds essentially to the wavelength λ of the working radiation of the laser.
Oder alternativ oder ergänzend dadurch, dass die Streulicht- Erfassungseinrichtung mit einem optischen Filter ausgestattet wird, der für Strahlung mit einer Wellenlänge λ der Arbeitsstrahlung des Lasers durchlässig ist und Strah- lung anderer Wellenlängenbereiche im Wesentlichen blockiert. Or alternatively or additionally, by the fact that the scattered light detection device is equipped with an optical filter which is transparent to radiation having a wavelength λ of the working radiation of the laser and substantially blocks radiation of other wavelength ranges.
Die mindestens eine Streulicht-Erfassungseinrichtung ist im Streulicht- Erfassungsbereich ortsfest oder beweglich angeordnet. Im Fall einer ortsfesten Anordnung sind vorzugsweise mehrere Streulicht-Erfassungseinrichtungen im Streulicht-Erfassungsbereich verteilt. Bei einer besonders bevorzugten Verfahrensvariante wird mindestens eine Erfassungseinrichtung für das Streulicht entlang einer Bewegungsachse dem Laserstrahl nachgeführt. Dabei wird der Laserstrahl mittels eines Laserschneidkopfes erzeugt, der mittels eines Maschinenportals bewegt wird, und wobei die mindestens eine Erfassungseinrichtung synchron zur Bewegung des Maschinenportals bewegt wird. Die Erfassungseinrichtung ist zu diesem Zweck beispielsweise am Maschinenportal montiert. Durch die uniaxiale, reversierende Nachführung des Streulicht- Erfassungseinrichtung kann der Abstand zwischen dem Laserstrahl und der Erfassungseinrichtung so gering wie möglich gehalten werden. Dadurch wird erreicht, dass die erfasste Streulicht-Intensität möglichst wenig von diesem Abstand beein- flusst wird. The at least one scattered light detection device is arranged stationary or movable in the scattered light detection range. In the case of a fixed arrangement, preferably a plurality of scattered light detection devices are distributed in the scattered light detection area. In a particularly preferred variant of the method, at least one detection device for the scattered light is tracked along a movement axis of the laser beam. In this case, the laser beam is generated by means of a laser cutting head, which is moved by means of a machine portal, and wherein the at least one detection device is moved synchronously to the movement of the machine portal. The detection device is mounted for this purpose, for example, on the machine portal. Due to the uniaxial, reversing tracking of the scattered light detection device, the distance between the laser beam and the detection device can be kept as low as possible. This ensures that the detected scattered light intensity is influenced as little as possible by this distance.
Das erfindungsgemäße Verfahren ist auch für eine Phase des Laserbearbeitungsprozesses besonders gut geeignet, die als„Kantenfindung" bezeichnet wird. Dabei wird der Laserstrahl mittels eines Laserschneidkopfes erzeugt, der mittels eines Maschinenportals bewegt wird, und wobei der Laserbearbeitungsprozess eine Prozessphase der Erkennung einer Werkstückkante umfasst. The method according to the invention is also particularly well-suited for a phase of the laser processing process referred to as "edge detection." In this case, the laser beam is generated by means of a laser cutting head, which is moved by means of a machine portal, and wherein the laser processing process comprises a process phase of detection of a workpiece edge.
Bei der Kantenfindung oder Kantenerkennung wird der Laserstrahl über eine Werkstückkante verfahren. Die Verfahrbewegung erfolgt im Wesentlichen senkrecht zur Werkstückkante. Um das Werkstück so wenig wie möglich zu verletzen und im besten Fall nur geringe oder gar keine Markierspuren zu hinterlassen, wird mit möglichst geringer effektiver Laserleistung gearbeitet. Die geringe effektive Leistung wird von der Streulichterfassungseinrichtung dennoch gut erkannt. Der Anstieg beziehungsweise der Abfall des Messsignals zeigt entsprechend der dazu korrelierenden Maschinenkoordinate die Position der Werkstückkante und somit bei Messung von mehreren Punkten die Position und Lage des Werkstückes. In edge detection or edge detection, the laser beam is moved over a workpiece edge. The movement is essentially perpendicular to the edge of the workpiece. In order to injure the workpiece as little as possible and in the best case leave little or no marking marks, work is done with the lowest possible effective laser power. The low effective power is still well recognized by the scattered light detection device. The rise or fall of the measurement signal shows according to the correlating machine coordinate, the position of the workpiece edge and thus, when measuring several points, the position and position of the workpiece.
Außerdem ist das erfindungsgemäße Verfahren für eine Phase des Laserbearbeitungsprozesses besonders gut geeignet, bei der die Qualität der vom Laserstrahl erzeugten Schnittfuge und ein etwaiger Abriss des Laserstrahls überwacht wird. Dabei wird der Laserstrahl mittels eines Laserschneid kopfes erzeugt, der entlang einer vorgegebenen Schnittkontur bewegt wird und dabei in der Schnittkontur eineIn addition, the method according to the invention is particularly well suited for a phase of the laser processing process in which the quality of the kerf generated by the laser beam and any disruption of the laser beam is monitored. In this case, the laser beam is generated by means of a laser cutting head, which is moved along a predetermined cutting contour and thereby in the sectional contour of a
Schnittfuge erzeugt, wobei der Laserbearbeitungsprozess eine Prozessphase umfasst, während der die Bewegungsgeschwindigkeit und/oder der Energieeintrag in die Schnittfuge in Abhängigkeit von der erfassten Streulicht-Intensität eingestellt wird. Die Stellgröße der Prozessregelung in dieser Phase des Laserbearbeitungsprozesses ist somit die Bewegungsgeschwindigkeit, Laserleistung, Fokuslage, Ab- stand zwischen Laserkopf und Werkstück, der Gasdruck und/oder der Energieeintrag in die Schnittfuge in Abhängigkeit von der erfassten Streulicht-Intensität. Produces kerf, wherein the laser processing process comprises a process phase, during which the movement speed and / or the energy input is adjusted in the kerf in dependence on the detected stray light intensity. The manipulated variable of the process control in this phase of the laser processing process is thus the movement speed, laser power, focus position, distance stood between laser head and workpiece, the gas pressure and / or the energy input into the kerf depending on the detected scattered light intensity.
Im einfachsten Fall wird der Laserschneidprozess gestoppt und eine Meldung ausgegeben. Die Schnittkontur kann an der Position des Schnittabrisses auch wiederholt überfahren werden, oder die Geschwindigkeit wird kurzzeitig reduziert. In the simplest case, the laser cutting process is stopped and a message is issued. The cutting contour can also be repeatedly overrun at the position of the cut-off, or the speed is reduced for a short time.
Hinsichtlich der Vorrichtung wird die oben genannte Aufgabe ausgehend von einer Vorrichtung der eingangs genannten Gattung erfindungsgemäß dadurch gelöst, dass mindestens eine optische Einrichtung zur Erfassung von Streulicht unterhalb des Werkstücks vorgesehen ist, die mit der Auswerte- und Regeleinheit verbun- den ist. With regard to the device, the abovementioned object is achieved on the basis of a device of the type mentioned in the introduction by providing at least one optical device for detecting stray light below the workpiece, which is connected to the evaluation and control unit.
Die erfindungsgemäße Vorrichtung ist für eine„externe Streulichterfassung" ausgelegt, wie sie oben anhand des erfindungsgemäßen Verfahrens beschrieben ist. Die Vorrichtung ist zur Durchführung dieses Verfahrens besonders gut geeignet. The device according to the invention is designed for "external scattered light detection", as described above with reference to the method according to the invention, The device is particularly well suited for carrying out this method.
Bei der externen Streulichterfassung wird das Streulicht unterhalb des Werkstücks beziehungsweise unterhalb einer Werkstückauflage erfasst, und die dort ermittelte Streulicht-Intensität beziehungsweise deren zeitliche Veränderung oder eine damit korrelierte Messgröße wird der Auswerte- und Regeleinheit übermittelt. Auf Basis der Streulicht-Intensitätsmessung wird eine Zustandsänderung des Laserbearbeitungsprozesses kontinuierlich, in regelmäßigen Abständen oder bei Bedarf identi- fiziert. In the case of the external scattered light detection, the scattered light is detected below the workpiece or below a workpiece support, and the scattered light intensity determined there or its temporal change or a measured variable correlated therewith is transmitted to the evaluation and control unit. Based on the scattered light intensity measurement, a state change of the laser processing process is identified continuously, at regular intervals or as needed.
Die externe Streulichterfassung ersetzt die interne Streulichterfassung oder sie ergänzt sie. Im Ergänzungsfall können Messung und Auswertung von reflektiertem oder gestreutem Laserlicht oberhalb des Werkstücks mit weniger apparativem Aufwand erfolgen. Im Ersetzungsfall entfällt dieser Aufwand vollständig. Da die externe Streulichterfassung mittels eines Sensors erfolgen kann, der nicht direkt in den Laserschneidkopf integriert ist, unterliegt dieser Sensor weniger den oben erwähnten Beschränkungen und Belastungen hinsichtlich Baugröße, Messabstand, Verschmutzung und Temperatur, was zu einem günstigen Signal/Rauschverhältnis führen kann. Außerdem unterliegt das Messergebnis bei der externen Streulichterfassung keinem direkten Einfluss von geführter oder reflektierter Laserstrahlung im Strahlgang, so dass die Optiken im Laserbearbeitungskopf vergleichsweise klein dimensioniert werden können. Bei der externen Streulichterfassung liegt der Streulicht-Erfassungsbereich in der Regel unterhalb einer Werkstückauflage, beispielsweise einem sogenannten Schneidgitter. Dabei kann eine allmähliche Drift der Streulicht-Intensität oder eine rapide Veränderung detektiert werden. In beiden Fällen wird bei Überschreiten einer vorgegebenen Obergrenze oder bei Unterschreiten einer vorgegebenen Untergrenze angenommen, dass ein bestimmte mit der Streulicht-Intensität korrelierte Änderung eines Prozesszustandes eingetreten ist. The external stray light detection replaces or supplements the internal stray light detection. In the supplementary case, measurement and evaluation of reflected or scattered laser light above the workpiece can be done with less equipment. In the replacement case, this effort is completely eliminated. Since the external stray-light detection can be done by means of a sensor that is not directly integrated into the laser cutting head, this sensor is less subject to the above-mentioned restrictions and loads in terms of size, measurement distance, contamination and temperature, which can lead to a favorable signal / noise ratio. In addition, the measurement result in the external scattered light detection is not a direct influence of guided or reflected laser radiation in the beam path, so that the optics in the laser processing head can be dimensioned comparatively small. In the case of the external scattered light detection, the scattered light detection area is generally below a workpiece support, for example a so-called cutting grid. In this case, a gradual drift of the scattered light intensity or a rapid change can be detected. In both cases, when a predetermined upper limit is exceeded or when a predetermined lower limit is exceeded, it is assumed that a certain change in a process state correlated with the scattered light intensity has occurred.
Gegebenenfalls kann darauf die Steuer- und Regeleinheit reagieren, indem ein Parameter verändert oder ein charakteristischer Parameterwert gespeichert wird, wie etwa der aufgefundene Positionswert einer Werkstückkante. Optionally, the control unit may respond thereto by changing a parameter or storing a characteristic parameter value, such as the detected position value of a workpiece edge.
Beispielsweise wird im Fall eines erkannten Durchstichs der Energieeintrag in den Einstichkrater verändert oder gestoppt oder die Bewegungsrichtung und/oder die Bewegungsgeschwindigkeit des Laserschneidkopfes relativ zur Werkstück- Oberfläche werden verändert. Der Energieeintrag in den Einstichkrater wird bei- spielsweise verändert, indem Fokuslage, Pulsfrequenz, Leistung und/oder Tastverhältnis des Lasers verändert werden. Da Streulicht das Werkstück nur nach erfolgtem Durchstich durchdringen kann, wird gegebenenfalls ein rapider Anstieg der Streulicht-Intensität im Bereich unterhalb des Werkstücks detektiert, so dass ein eindeutiger, reproduzierbarer Zusammenhang zwischen dem gemessenen Verlauf der Streulicht-Intensität und dem Durchstich gegeben ist. Das so erhaltene Auswertungssignal weist ein gutes Signal-Rausch-Verhältnis auf, was es beispielsweise auch ermöglicht, einen Durchstich frühzeitig, vorzugsweise noch in seiner Entstehung, zu erkennen. For example, in the case of a recognized puncture, the energy input into the puncture crater is changed or stopped or the movement direction and / or the movement speed of the laser cutting head relative to the workpiece surface are changed. The energy input into the puncture crater is changed, for example, by changing the focus position, pulse frequency, power and / or pulse duty factor of the laser. Since scattered light can only penetrate the workpiece after a puncture has taken place, a rapid increase in the scattered light intensity in the area below the workpiece is possibly detected, so that a clear, reproducible relationship between the measured course of the scattered light intensity and the puncture is given. The evaluation signal thus obtained has a good signal-to-noise ratio, which also makes it possible, for example, to detect a puncture at an early stage, preferably even in its formation.
Die zeitliche Veränderung der Streulicht-Intensität bei erfolgtem Durchstich ist na- hezu unabhängig von der Materialart und der Werkstück-Dicke, so dass die erfindungsgemäße Vorrichtung auch für das Schneiden von Werkstücken mit größeren Materialstärken von beispielsweise mehr als 10 mm uneingeschränkt einsatzbar ist. The temporal change in the scattered light intensity when the puncture is carried out is almost independent of the type of material and the workpiece thickness, so that the device according to the invention can also be used without restriction for cutting workpieces having larger material thicknesses of, for example, more than 10 mm.
Abgesehen von der Durchsticherkennung ist die erfindungsgemäße Vorrichtung auch für andere Phasen des Laserbearbeitungsprozesses vorteilhaft einsetzbar, bei denen es zu einer allmählichen und insbesondere zu einer plötzlichen Veränderung des Streulichts im Bereich unterhalb des zu bearbeitenden Werkstücks kommen kann. Als Beispiel dafür seien die Erkennung eines Schnittabrisses oder das Detektieren von Werkstoffkanten genannt. Apart from the puncture detection, the device according to the invention can also be used advantageously for other phases of the laser processing process, in which there is a gradual and in particular a sudden change in the scattered light in the area below the workpiece to be machined can come. As an example, the detection of a cut-off or the detection of material edges may be mentioned.
Die Erfassung des Streulichts im Bereich unterhalb des zu bearbeitenden Werkstücks erfolgt mittels einer Streulicht-Erfassungseinrichtung oder mittels mehrerer Streulicht-Erfassungseinrichtungen. Jede der Erfassungseinrichtungen ist mit mindestens einem photoempfindlichen optischen Sensor ausgestattet. Das Streulicht kann unmittelbar auf den Sensor auftreffen, wenn dieser im Erfassungsbereich für das gestreute Laserlicht unterhalb des zu bearbeitenden Werkstücks angeordnet ist. Das Streulicht kann aber auch über optische Leitmittel, wie etwa eine Lichtleit- faser, ein Lichtleitfaserkabel oder eine Abbildungsoptik auf einen Sensor übertragen werden, der gegebenenfalls innerhalb oder außerhalb des Erfassungsbereichs angeordnet sein kann. Die Streulicht-Erfassungseinrichtung ist hier dasjenige Bauteil, das im Streulicht-Erfassungsbereich angeordnet ist und auf das das Streulicht unmittelbar auftrifft. Um Störeinflüsse durch Umgebungslicht und Pro- zessstrahlung möglichst gering zu halten, haben sich folgende Ausführungsformen bewährt, die einzeln oder vorzugsweise in beliebiger Kombination miteinander verwirklicht sein können: The detection of the scattered light in the region below the workpiece to be machined by means of a scattered light detection device or by means of multiple scattered light detection devices. Each of the detectors is equipped with at least one photosensitive optical sensor. The scattered light can impinge directly on the sensor when it is arranged in the detection region for the scattered laser light below the workpiece to be machined. However, the scattered light can also be transmitted via optical guiding means, such as a fiber optic cable, an optical fiber cable or imaging optics, to a sensor, which may optionally be arranged inside or outside the detection area. In this case, the scattered light detection device is that component which is arranged in the scattered light detection region and on which the scattered light impinges directly. In order to minimize disturbances caused by ambient light and process radiation, the following embodiments have proved successful, which can be implemented individually or preferably in any desired combination with one another:
1 . Zur Erfassung des unterhalb der Werkstückauflage gestreuten Laserlichts ist vorzugsweise mindestens eine optisch weitgehend abgeschirmte Erfassungs- einrichtung vorgesehen. Die Streulicht-Erfassungseinrichtung wird im Streulicht-Erfassungsbereich weitgehend optisch abgeschirmt, zum Beispiel, indem sie in einer Kammer untergebracht wird, die nur eine einzige Lichtöffnung zum Streulicht-Erfassungsbereich aufweist. 1 . To detect the laser light scattered below the workpiece support, at least one optically extensively shielded detection device is preferably provided. The scattered light detecting means is largely optically shielded in the scattered light detection area, for example, by being housed in a chamber having only a single light opening to the scattered light detection area.
2. Die Streulicht-Erfassungseinrichtung ist zur Erfassung der Streulicht-Intensität in einem Wellenlängenbereich ausgelegt, der die Wellenlänge λ der Laserstrahlung engbandig, vorzugsweise im Bandbereich zwischen λ +/- 100 nm umfasst. 2. The scattered light detection device is designed to detect the scattered light intensity in a wavelength range which comprises the wavelength λ of the laser radiation narrow band, preferably in the band range between λ +/- 100 nm.
Dies kann beispielsweise dadurch erfolgen, dass das photosensitive Element des optischen Sensors so beschaffen ist, dass seine maximale Empfindlichkeit innerhalb des Wellenlängenbereichs liegt, in dem auch die zu erwartende Wellenlänge des Streulichts liegt. Diese entspricht im Wesentlichen der Wellenlänge λ der Arbeitsstrahlung des Lasers. Oder alternativ oder ergänzend dadurch, dass die Streulicht- Erfassungseinrichtung mit einem optischen Filter ausgestattet wird, der für Strahlung mit einer Wellenlänge λ der Arbeitsstrahlung des Lasers durchlässig ist und Strahlung anderer Wellenlängenbereiche im Wesentlichen blockiert. Die erfindungsgemäße Vorrichtung ermöglicht beispielsweise eine frühzeitige und zuverlässige Erkennung des bevorstehenden oder erfolgten Durchstichs, das Auffinden einer Werkstückkante und das Erkennen eines sogenannten Schnittabrisses, also ein Aussetzen des Laserstrahls. This can be done, for example, in that the photosensitive element of the optical sensor is such that its maximum sensitivity is within the wavelength range in which the expected wavelength of the scattered light is located. This corresponds essentially to the wavelength λ of the working radiation of the laser. Or alternatively or additionally, that the scattered light detection device is equipped with an optical filter which is transparent to radiation having a wavelength λ of the working radiation of the laser and substantially blocks radiation of other wavelength ranges. The device according to the invention enables, for example, early and reliable detection of the imminent or completed puncture, the locating of a workpiece edge and the detection of a so-called cut-off, ie a suspension of the laser beam.
Ausführungsbeispiel Nachfolgend wird die Erfindung anhand von Ausführungsbeispielen und einer Zeichnung näher beschrieben. Im Einzelnen zeigt: EXEMPLARY EMBODIMENT The invention will be described in more detail below on the basis of exemplary embodiments and a drawing. In detail shows:
Figur 1 ein Aufbauschema einer erfindungsgemäßen Vorrichtung zur Durchstich-Erkennung in schematischer Darstellung Figure 1 shows a construction diagram of a device according to the invention for puncture detection in a schematic representation
Figur 2 eine Ausführungsform eines Streulicht-Sensors zum Einsatz in der erfindungsgemäßen Vorrichtung in schematischer Darstellung, 2 shows an embodiment of a scattered light sensor for use in the device according to the invention in a schematic representation,
Figur 3 ein Schema einer Laserbearbeitungsmaschine mit Bewegungseinheit und Schneidtisch in einer Draufsicht Figure 3 is a schematic of a laser processing machine with moving unit and cutting table in a plan view
Figur 4 ein Diagramm zur Erläuterung der Durchstich-Erkennung und des daraufhin fortgeführten Laserschneidprozesses bei einer Schnittkon- tur mit Innenschnitt und Außenschnitt anhand des zeitlichen Verlaufs der gemessenen Streulicht-Intensität 4 shows a diagram for explaining the puncture recognition and the subsequently continued laser cutting process in a sectional contour with inner section and outer section on the basis of the time profile of the measured scattered light intensity
Figur 5 ein Diagramm zur Erläuterung der Reproduzierbarkeit der Durchstich-Erkennung bei einem schmalen Werkstückstreifen anhand des zeitlichen Verlaufs der gemessenen Streulicht-Intensität bei fünf aufeinanderfolgenden Durchstichversuchen, 5 shows a diagram for explaining the reproducibility of the puncture recognition in the case of a narrow workpiece strip on the basis of the time profile of the measured scattered light intensity in five consecutive puncture attempts, FIG.
Figur 6 ein Diagramm zur Erläuterung der Reproduzierbarkeit der Durchstich-Erkennung bei Einsatz von Sensoren in unterschiedlichen Bereichen einer Schneidwanne anhand des zeitlichen Verlaufs der gemessenen Streulicht-Intensität bei einem Durchstichversuch, und Figur 7 ein Diagramm mit Signalantworten beim Durchstich mit unterschiedlichen Laserstrahl-Parametern anhand des zeitlichen Verlaufs der gemessenen Streulicht-Intensität bei mehreren Durchstichversuchen. 6 shows a diagram for explaining the reproducibility of the puncture detection when using sensors in different areas of a cutting trough on the basis of the time course of the measured scattered light intensity in a puncture test, and 7 shows a diagram with signal responses during the puncture with different laser beam parameters on the basis of the time profile of the measured scattered light intensity in a plurality of puncture attempts.
Die in Figur 1 schematisch gezeigte Vorrichtung 1 zur Durchstich-Erkennung ist 5 Teil einer Laserschneidmaschine und wird bei der thermischen Bearbeitung eines Werkstücks 2 zur Überwachung eines Durchstechvorgangs in das Werkstück 2 und zur Ansteuerung der Laserschneidmaschine während des Durchstechvorgangs eingesetzt. Die Laserschneidmaschine umfasst eine in allen Raumrichtungen bewegbare Laserbearbeitungseinheit (schematisch in Figur 3 dargestellt) mitThe puncture recognition device 1 shown schematically in FIG. 1 is part of a laser cutting machine and is used in the thermal processing of a workpiece 2 for monitoring a puncturing operation in the workpiece 2 and for driving the laser cutting machine during the puncturing operation. The laser cutting machine comprises a laser processing unit which can be moved in all directions in space (shown schematically in FIG. 3)
10 einem Laser-Schneidkopf (Figur 3; Bezugsziffern 4 und 5), mittels dem ein Laserstrahl 3 über einen Kollimator und eine Fokussierlinse 4 und eine Schneiddüse 5 auf das Werkstück 2 fokussiert wird. Das Werkstück 2 liegt auf einem Schneidgitter 7 und dieses auf einer Schneidwanne 8 auf. Der Schneidwannen-Raum unterhalb des Werkstücks 2 ist mit der Bezugsziffer 10 bezeichnet. Bei dem Laser han-10 a laser cutting head (FIG. 3, reference numerals 4 and 5) by means of which a laser beam 3 is focused on the workpiece 2 via a collimator and a focusing lens 4 and a cutting nozzle 5. The workpiece 2 rests on a cutting grid 7 and this on a cutting trough 8. The cutting tray space below the workpiece 2 is designated by the reference numeral 10. In the case of the laser,
15 delt es sich um einen Faserlaser und der Laserstrahl hat eine Arbeitswellenlänge von ca. 1070 nm. 15 is a fiber laser and the laser beam has a working wavelength of about 1070 nm.
Zur Einstellung eines vorgegebenen Abstands des Laser-Schneidkopfs zur Werkstück-Oberfläche und zur Steuerung seines Bewegungsablaufs entlang der vorgegebenen Schnittkontur sowie der Laserparameter ist eine Maschinensteuerung 6 20 vorgesehen. Mit der Maschinensteuerung 6 sind mehrere Streulicht-Sensoren 9 verbunden, die in einem Abstand von 100 cm ortsfest innerhalb des Schneidwannen-Innenraums 1 1 unterhalb des Schneidgitters 7 montiert sind. Die Streulicht- Sensoren 9 dienen zur Messung von Streustrahlung 10, die beim Laserschneid- prozess aufgrund unterschiedlicher Ereignisse in den Schneidwannen-InnenraumTo set a predetermined distance of the laser cutting head to the workpiece surface and to control its movement along the predetermined cutting contour and the laser parameters, a machine control 6 20 is provided. With the machine control unit 6, a plurality of scattered-light sensors 9 are connected, which are mounted at a distance of 100 cm in a stationary manner inside the cutting-tub interior 1 1 below the cutting grid 7. The scattered light sensors 9 are used to measure scattered radiation 10, which in the laser cutting process due to different events in the cutting tub interior
25 1 1 gelangt, und diesen aufgrund von Mehrfachreflexionen und diffuser Streuung mehr oder weniger homogen ausfüllt, was in Figur 1 optisch durch gleiche Schattierung von Laserstrahl 3 und Schneidwannen-Innenraum 1 1 angedeutet ist. 25 1 1 passes, and this more or less homogeneously fills due to multiple reflections and diffuse scattering, which is indicated in Figure 1 optically by the same shading of the laser beam 3 and inner edge of the trough 1 1.
Figur 2 zeigt schematisch einen derartigen Streulicht-Sensor 9 in einem Längsschnitt. In der Innenbohrung eines Metallrohres 21 sind ausgehend von einer FIG. 2 schematically shows such a scattered light sensor 9 in a longitudinal section. In the inner bore of a metal tube 21 are starting from a
30 stirnseitigen schmalen Strahleneintrittsöffnung 22 mit einem Innendurchmesser von 5 mm angeordnet: eine Schutzglas 23 gegen das Eindringen von Staub in die Innenbohrung, ein optisches Filter 24 für Durchlass von Infrarotstrahlung im Wel- lenlängenbereich von 1050 bis 1 1 10 nm und ein photosensitives Element 25 mit einer Hauptabsorptionswellenlänge in diesem Wellenlängenbereich, das mit einer Auswerteeinheit der Maschinensteuerung 6 verbunden ist. 30, a protective glass 23 against the ingress of dust into the inner bore, an optical filter 24 for passage of infrared radiation in Wel- lenlängebereich from 1050 to 1 1 10 nm and a photosensitive member 25 having a main absorption wavelength in this wavelength range, which is connected to an evaluation of the machine control 6.
Figur 3 zeigt, dass der Laserschneidkopf (4; 5) an einem Maschinenportal 31 montiert ist. Das Maschinenportal 31 ist auf Führungsschienen 32 gelagert, entlang denen es in x-Richtung (Richtungspfeil 33) longitudinal verfahrbar ist. Der Laserschneidkopf (4; 5) selbst ist am Maschinenportal 31 entlang einer y- Bewegungsachse (Richtungspfeil 34) reversierend transversal hin- und herbewegbar. Zwischen den Führungsschienen 32 erstreckt sich die Schneidwanne 8, die in mehrere räumlich voneinander getrennte Segmente 38 unterteilt ist. Entweder ist in jedem der Segmente 38 ein Streulicht-Sensor 9 angeordnet, oder alternativ dazu (wie bei der in Figur 3 gezeigten Ausführungsform der erfindungsgemäßen Vorrichtung) ist ein Streulicht-Sensor 39 vorgesehen, der am Maschinenportal 31 montiert ist. Dieser Streulicht-Sensor 39 führt dieselben longitudinalen Bewegungen entlang der x-Bewegungsachse aus wie das Maschinenportal 31 und der Laserschneidkopf (4; 5). Bei dieser Ausführungsform ist der Streulicht- Sensor 39 somit stets synchron mit dem Laserschneidkopf (4; 5), sowohl was die longitudinale Position als auch die Bewegungsgeschwindigkeit der longitudinalen Bewegung des Laserschneidkopfes (4; 5) anbelangt; er empfängt die gestreute Laserstrahlung aus dem Schneidwannen-Innenraum 1 1 aus dem jeweils vom Laserschneidkopf Überfallenen Segment 38. Daher genügt bei dieser Ausführungsform auch ein einziger Streulicht-Sensor 39 zur Erfassung des Streulichts. FIG. 3 shows that the laser cutting head (4, 5) is mounted on a machine portal 31. The machine portal 31 is mounted on guide rails 32 along which it can be moved longitudinally in the x-direction (directional arrow 33). The laser cutting head (4; 5) itself can be reversibly moved back and forth reversibly on the machine gantry 31 along a y-axis of movement (directional arrow 34). Between the guide rails 32, the cutting trough 8, which is divided into a plurality of spatially separated segments 38 extends. Either a scattered light sensor 9 is arranged in each of the segments 38, or alternatively (as in the embodiment of the device according to the invention shown in FIG. 3), a scattered light sensor 39 is provided which is mounted on the machine gantry 31. This stray light sensor 39 performs the same longitudinal movements along the x-movement axis as the machine gantry 31 and the laser cutting head (4; 5). In this embodiment, the scattered light sensor 39 is thus always in synchronism with the laser cutting head (4, 5), both in terms of the longitudinal position and the movement speed of the longitudinal movement of the laser cutting head (4, 5); it receives the scattered laser radiation from the cutting trough interior 1 1 from each of the laser cutting head attacked segment 38. Therefore, sufficient in this embodiment, a single scattered light sensor 39 for detecting the scattered light.
Nachfolgend wird das erfindungsgemäße Verfahren anhand der Figurennäher erläutert. In den Diagrammen der Figuren 4 bis 7 ist auf der y-Achse die Streulicht- Intensität I (Kurven A) und die Laserleistung L (Kurven B), beides in relativen Einheiten, jeweils gegen die Zeit t in Sekunden aufgetragen. The method according to the invention will be explained below with reference to the figures. In the diagrams of FIGS. 4 to 7, the scattered light intensity I (curves A) and the laser power L (curves B), both in relative units, are plotted against the time t in seconds on the y-axis.
Figur 4 zeigt den zeitlichen Verlauf der gemessenen Streulicht-Intensität beim Ausschneiden eines Quadrates mit Innenbohrung aus einem Werkstück aus 15 mm dickem Baustahl. Etwa 4 Sekunden nach Start des Einstechvorgangs 40 ergibt sich ein rapider Anstieg der Streulicht-Intensität 41 , was auf einen erfolgten Figure 4 shows the time course of the measured scattered light intensity when cutting a square with an internal bore of a workpiece made of 15 mm thick structural steel. About 4 seconds after the start of the piercing operation 40 results in a rapid increase in the scattered light intensity 41, which was a successful
Durchstich hindeutet. Das Mess-Signal der Streulicht-Intensität A wird dabei etwa auf ein höheres Niveau gehoben, und bleibt bei andauerndem Laserstrahl auf die- sem Niveau 41 . Nach erfolgtem Durchstich wird der Laserstrahl kurzzeitig abgeschaltet und das Signal der Streulicht-Intensität A fällt ab. Punctuation indicates. The measuring signal of the scattered light intensity A is raised approximately to a higher level, and remains with the laser beam on this- sem level 41. After the puncture, the laser beam is switched off for a short time and the signal of the scattered light intensity A falls off.
Sowohl der Herstellung der Innenkontur (Rundloch; 43) als auch die der Außenkontur (Quadrat; 44) geht jeweils ein derartiger Einstechvorgang (40; 41 ) voraus, was in der Figur jeweils als„Piercing" bezeichnet ist. Danach beginnt der eigentliche Schneidprozess zur Erzeugung der Innenbohrung beziehungsweise zum Ausschneiden des Quadrates, was durch den Streulicht-Intensitätsverlauf in den jeweiligen Intensitätsbereichen 43 und 44 angezeigt wird. Diese Prozessphase wird in der Figur jeweils als„cutting" bezeichnet. Beim Schneiden der Kanten des Quadrats ergeben sich markante Streulichtänderungen beim Erreichen der Ecken, wie mit den Bezugsziffern 45 angezeigt. Auch Beginn und Ende des Konturschneidens sind jeweils durch einen markanten Anstieg der Streulicht-Intensität zu erkennen. Both the production of the inner contour (round hole; 43) and the outer contour (square; 44) is preceded by such a piercing process (40; 41), which is referred to in the figure as "piercing." Then the actual cutting process begins Generation of the inner bore or for cutting out the square, which is indicated by the scattered light intensity profile in the respective intensity ranges 43 and 44. This process phase is referred to in the figure as "cutting". When cutting the edges of the square, significant stray light changes occur when reaching the corners, as indicated by the reference numerals 45. The beginning and end of the contour cutting can also be recognized by a marked increase in the scattered light intensity.
In einem weiteren Vorversuch wurden mehrere Einstichlöcher in einem ca. 1 cm breiten Streifen aus dem Baustahl erzeugt. Die Herausforderung liegt hierbei darin, dass der schmale Werkstück-Streifen die Öffnung der Schneidwanne 8 nur zu einem Bruchteil abdecken kann, so dass auf den Streulicht-Sensor 9 neben der eigentlichen Streustrahlung auch Störstrahlung in Form von Umgebungslicht und Prozessstrahlung in hohem Maße auftrifft. Dieses Problem kann auch beim In a further preliminary test several puncture holes were made in a 1 cm wide strip of structural steel. The challenge here is that the narrow strip of workpieces can cover the opening of the cutting trough 8 only to a fraction, so that in addition to the actual stray radiation, stray radiation in the form of ambient light and process radiation impinges on the scattered light sensor 9 to a high degree. This problem can be synonymous with
Schneiden von Konturen in der Nähe von Werkstückkanten auftreten. Es soll geklärt werden, ob der Streulicht-Sensor 9 gegenüber der Störstrahlung genügend selektiv ist. Figur 5 zeigt den Streulicht-Intensitätsverlauf bei fünf aufeinanderfolgenden Durchstichversuchen in den Werkstückstreifen. Ein Einfluss von Störstrahlung ist nicht erkennbar. Der Ausreißer 51 bei einer der Durchschnitte ist auf einen explosionsartigen Auswurf des Werkstückmaterials aufgrund eines Werkstückfehlers oder nicht optimale Einstechparameter zurückzuführen. Cutting contours near workpiece edges occur. It should be clarified whether the scattered light sensor 9 is sufficiently selective with respect to the interference radiation. FIG. 5 shows the scattered light intensity profile in the case of five consecutive puncture tests in the workpiece strip. An influence of interfering radiation is not recognizable. The outlier 51 at one of the averages is due to an explosive ejection of the workpiece material due to a workpiece fault or non-optimal piercing parameters.
Figur 6 zeigt den Streulicht-Intensitätsverlauf bei einem dreifachen weiderholten Durchstichversuch, wobei das Streulicht-Intensitäts-Signal von einem Sensor 9 ausgewertet worden ist, der sich in einem Segment 38 (siehe Figur 3) der FIG. 6 shows the scattered light intensity profile in the case of a triple-bridged puncture test, wherein the scattered light intensity signal has been evaluated by a sensor 9 which is located in a segment 38 (see FIG
Schneidwanne 8 befindet, das sich nicht unmittelbar unterhalb der Schneidposition befindet, sondern in einem dazu benachbarten Segment. Obwohl die jeweiligen Segmente durch Bleche optisch weitgehend voneinander abgeschirmt sind und insoweit separate Kammern innerhalb der Schneidwanne 8 bilden, stellt sich bei allen Durchstichversuchen ein ähnliches Streulicht-Intensitätssignal ein, was für die Reproduzierbarkeit des Verfahrens spricht. Die Überhöhungen im Intensitäts- Signal bei den Einstichen 2 und 3 ist auf einen explosionsartigen Schlackenaus- wurf infolge eines nicht optimalen Einstiches zurückzuführen. Cutting trough 8 is located, which is not directly below the cutting position, but in a neighboring segment. Although the respective segments are optically largely shielded by sheets and Insofar as separate chambers form within the cutting trough 8, a similar scattered light intensity signal arises in all of the puncture tests, which speaks for the reproducibility of the method. The elevations in the intensity signal in the grooves 2 and 3 are due to an explosive slag ejection due to a non-optimal puncture.
Das Diagramm von Figur 7 zeigt das Ergebnis eines weiteren Vorversuchs, bei dem die Laserpulsfrequenz in drei Schritten auf 10 Hz, 50 Hz und 100 Hz eingestellt, und anschließend das Tastverhältnis (Pulsdauer/Periodendauer) der Laserparameter ebenfalls in drei Schritten von 10 % und 30 % auf 50% erhöht worden ist. Dass in allen Fällen ein eindeutiges Durchstechsignal zu erkennen ist, belegt, dass der Durchstich anhand des erfindungsgemäßen Verfahrens im Wesentlichen unabhängig von den verwendeten Einstechparametern identifizierbar ist. The diagram of FIG. 7 shows the result of a further preliminary experiment in which the laser pulse frequency is set to 10 Hz, 50 Hz and 100 Hz in three steps, and then the duty cycle (pulse duration / period duration) of the laser parameters is also set in three steps of 10% and 30 % has been increased to 50%. The fact that a clear puncture signal can be recognized in all cases demonstrates that the puncture can be identified essentially independently of the puncture parameters used by means of the method according to the invention.
Claims
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| DEDE102017111715.6 | 2017-05-30 | ||
| DE102017111715 | 2017-05-30 | ||
| DE102017115486.8A DE102017115486B4 (en) | 2017-05-30 | 2017-07-11 | Method and device for monitoring a laser processing process |
| DEDE102017115486.8 | 2017-07-11 |
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| WO (1) | WO2018219860A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110340552A (en) * | 2019-08-06 | 2019-10-18 | 上海维宏智能技术有限公司 | For realizing the laser head of penetration-detection function |
| US20230132812A1 (en) * | 2021-10-29 | 2023-05-04 | Samsung Display Co.,Ltd | Laser processing apparatus and laser processing method using the same |
| CN116209536A (en) * | 2021-09-27 | 2023-06-02 | 国立大学法人东海国立大学机构 | Processing device and processing completion detection method |
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| DE102019114477A1 (en) * | 2019-05-29 | 2020-12-03 | Trumpf Werkzeugmaschinen Gmbh + Co. Kg | Automatic material detection with laser |
| JP6968126B2 (en) * | 2019-06-26 | 2021-11-17 | 株式会社アマダ | Laser processing machine setting method and laser processing machine |
| DE102019127900B3 (en) * | 2019-10-16 | 2021-04-01 | Precitec Gmbh & Co. Kg | Method for monitoring a laser machining process for machining workpieces |
| DE102020209589A1 (en) | 2020-07-30 | 2022-02-03 | Trumpf Werkzeugmaschinen Gmbh + Co. Kg | Method and device for detecting a miscut when machining a workpiece |
| DE102021108496A1 (en) | 2021-04-06 | 2022-10-06 | Trumpf Laser- Und Systemtechnik Gmbh | Device and method for determining the service life of a workpiece test piece when irradiated with a laser |
| DE102023134846A1 (en) | 2023-12-12 | 2025-06-12 | TRUMPF Werkzeugmaschinen SE + Co. KG | Method for making separating cuts in sheet-shaped workpieces |
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| US9427823B2 (en) | 2011-10-13 | 2016-08-30 | Commissariat A L'energie Atomique Et Aux Energies Alternatives | Apparatus and method for laser cutting with a laser implementing gas pulses, the frequency or pressure of which is controlled |
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| JP2001138082A (en) | 1999-11-05 | 2001-05-22 | Amada Co Ltd | Method and device for controlling laser beam cutting |
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- 2017-07-11 DE DE102017115486.8A patent/DE102017115486B4/en active Active
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| JP2002210574A (en) * | 2001-01-16 | 2002-07-30 | Dainippon Printing Co Ltd | Pinhole inspection method |
| WO2008151838A1 (en) * | 2007-06-14 | 2008-12-18 | Trumpf Werkzeugmaschinen Gmbh + Co.Kg | Method for detecting a process light during a separation process in sheet material and device for carrying out the method |
| US9427823B2 (en) | 2011-10-13 | 2016-08-30 | Commissariat A L'energie Atomique Et Aux Energies Alternatives | Apparatus and method for laser cutting with a laser implementing gas pulses, the frequency or pressure of which is controlled |
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| CN110340552A (en) * | 2019-08-06 | 2019-10-18 | 上海维宏智能技术有限公司 | For realizing the laser head of penetration-detection function |
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| US20230132812A1 (en) * | 2021-10-29 | 2023-05-04 | Samsung Display Co.,Ltd | Laser processing apparatus and laser processing method using the same |
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