WO2018219359A1 - 一种线缆自动剥皮装置 - Google Patents
一种线缆自动剥皮装置 Download PDFInfo
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- WO2018219359A1 WO2018219359A1 PCT/CN2018/089844 CN2018089844W WO2018219359A1 WO 2018219359 A1 WO2018219359 A1 WO 2018219359A1 CN 2018089844 W CN2018089844 W CN 2018089844W WO 2018219359 A1 WO2018219359 A1 WO 2018219359A1
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- Prior art keywords
- block
- fixing
- linear module
- fixing block
- clamping
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/12—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
- H02G1/1202—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
- H02G1/1248—Machines
- H02G1/1251—Machines the cutting element not rotating about the wire or cable
- H02G1/126—Machines the cutting element not rotating about the wire or cable making a longitudinal cut
Definitions
- the present invention relates to the field of cable processing technologies, and in particular, to an automatic cable stripping device.
- the current operation is generally manual operation, manual operation process In this case, the consistency of the stripping length cannot be maintained, and the operation efficiency is low.
- the object of the present invention is to provide an automatic cable stripping device for the defects of the prior art, which can quickly peel the end of the cable and has high efficiency.
- An automatic cable stripping device comprises a stripping mechanism, the stripping mechanism comprises a frame, the frame is connected with a fixing structure for fixing the fixture; the frame is provided with a longitudinal linear module and a sliding connection with the longitudinal linear module a knife set, the sliding knife set includes a support frame, the support frame is connected with a lower cutter assembly and an upper cutter assembly, and the lower cutter assembly includes a lower cutter and a lower fixing block for fixing the lower cutter, and the lower fixing block is fixed to the support frame.
- the upper cutter assembly includes an upper cutter and an upper fixing block for fixing the upper cutter, the sliding cutter set further includes a vertical linear module disposed at an upper end of the support frame; the vertical linear module and the upper fixed block and/ Or the lower fixed block is connected; an adjustment mechanism for adjusting the moving stroke of the sliding knife set is arranged between the longitudinal linear module and the sliding knife set.
- the frame includes a substrate, and the substrate is connected with a bracket, the fixing structure includes a lateral fixing block connected to the bracket and a front vertical linear module, and the front vertical linear module is connected with a push rod, and the horizontal fixing block is A connecting block is connected to the upper portion, and the connecting block is fixed with at least two limiting blocks for fixing the jig, and the lateral fixing block is provided with a perforation matched with the limiting block.
- the through hole is located on a surface of the lateral fixing block, and the lateral fixing block is connected with a cover plate for shielding the end surface of the perforation, and the upper end of the limiting block is disposed in a T shape, and the connecting block is provided with a T shape matched thereto a slot is disposed on the upper side of the connecting block, the upper fixing block is fixedly connected to the connecting block, the upper fixing block is provided with a through hole matched with the push rod, and a fastening hole is arranged on a side of the upper fixing block.
- Fasteners are provided in the fastening holes, and the fasteners are fixedly connected to the push rod through the fastening holes.
- the stripping device of the invention can quickly peel the end of the cable and has high efficiency.
- FIG. 1 is a schematic structural view of the embodiment.
- Figure 2 is a schematic view of the stripping mechanism of the present embodiment.
- FIG. 3 is another perspective view of FIG. 2.
- FIG. 3 is another perspective view of FIG. 2.
- Figure 4 is a side view of the peeling mechanism.
- Figure 5 is a schematic view of the pusher device.
- Figure 6 is a schematic view of the cable management mechanism.
- Figure 7 is a schematic view of the cutting mechanism.
- An automatic cable stripping device comprises a stripping mechanism 4, the stripping mechanism 4 comprises a frame, the frame is connected with a fixing structure for fixing the jig 5; the frame is provided with a longitudinal linear module 41 and The longitudinal linear module 41 is connected to the sliding knife set, the sliding knife set includes a support frame, the support frame is connected with a lower cutter assembly and an upper cutter assembly, and the lower cutter assembly includes a lower cutter 425 and a lower fixing for fixing the lower cutter 425 Block 428, the lower fixing block 428 is fixed to the support frame, and the upper cutter assembly includes an upper cutter 426 and an upper fixing block 427 for fixing the upper cutter 426, the sliding knife set further comprising a vertical portion disposed at the upper end of the support frame
- the linear module is connected to the upper fixing block 427 and/or the lower fixing block 428; and an adjusting mechanism for adjusting the moving stroke of the sliding knife group is disposed between the longitudinal linear module 41 and the sliding knife set.
- the jig 5 carries the cable to the vicinity of the stripping mechanism 4, and under the action of the fixed structure, the jig 5 and the cable are fixed; then the longitudinal linear module 41 drives the sliding knife group to move, or vertical
- the linear module moves first, so that after the fixed structure is fixed, the cable is located between the upper cutter assembly and the lower cutter assembly, that is, the cable is located between the upper cutter 426 and the lower cutter 425; then the vertical linear mold
- the group action causes the upper cutter 426 and the lower cutter 425 to join the knife and pierce the cable; finally, the longitudinal linear module 41 drives the sliding knife group to move away from the jig 5 and achieve peeling.
- the stripping length can be adjusted by adjusting the adjusting mechanism; of course, it can also be adjusted directly by adjusting the moving distance of the longitudinal linear module 41;
- the linear module 41 has a substantially fixed stroke; therefore, after the adjustment mechanism is provided, the length of the peeling can be adjusted without changing the stroke.
- the longitudinal linear module 41 and the vertical linear module can all adopt a structure such as a cylinder and a screw nut.
- the frame includes a substrate 42 to which a bracket 424 is attached.
- the fixing structure includes a lateral fixing block 429 connected to the bracket 424 and a front vertical linear module 418.
- the front vertical linear module 418 is connected with a push rod. 417
- a connecting block 415 is connected to the upper side of the horizontal fixing block 429, and at least two limiting blocks 411 and 412 for fixing the jig 5 are fixed to the connecting block 415.
- the horizontal fixing block 429 is provided with a limiting block. 411, 412 matching perforations.
- the front vertical linearity module 418 can employ a cylinder or the like.
- the through hole is located on the surface of the lateral fixing block 429, and the lateral fixing block 429 is connected with a cover plate 413 for shielding the end surface of the perforation.
- the upper end of the limiting block is disposed in a T shape, and the connecting block 415 is provided with A T-shaped slot 414 is engaged; an upper intermediate fixing block 416 is further connected to the connecting block 415, the upper intermediate fixing block 416 is fixedly connected to the connecting block 415, and the upper intermediate fixing block 416 is provided with a matching with the push rod 417.
- the hole and the side of the upper middle fixing block 416 are provided with fastening holes, and the fastening holes are provided with fasteners, and the fasteners are fixedly connected to the push rod 417 through the fastening holes.
- the push rod 417 is connected to the limiting block through the upper intermediate fixing block 416 and the connecting block 415.
- the detachable structure is adopted.
- the cover plate 413 is directly removed from the lateral fixing block 429.
- the head of the limiting block moves outward along the T-shaped groove 414, so that the lateral fixing block 429 and the connecting block 415 can be separated; when replacing, the new limiting block is placed from the head along the T-shaped slot 414. Then, the cover 413 is fixed.
- the connecting block 415 is connected with a pressing block assembly (not shown) for pressing the cable
- the pressing block assembly includes a pressing block
- the lower end of the pressing block is provided with a lower end for clamping the cable. Concave hole.
- the cable When peeling, the cable is prevented from being detached from the jig 5, and the briquetting assembly is provided here; when the connecting block 415 moves toward the jig 5, the pressing plate of the briquetting assembly approaches and presses the cable in the jig 5 .
- the briquetting assembly further comprises an upper connecting block, and a central portion of the upper connecting block is provided with an adjusting groove matched with the pressing block, and the pressing block is fixed to the adjusting groove.
- the height of the pressing block in the vertical direction can be conveniently adjusted, thereby adjusting the degree of compaction of the cable to achieve a better pressing line effect.
- the middle portion of the substrate 42 is provided with a fixing groove
- the support frame is provided with a fixing plate 43 matched with the fixing groove
- the fixing plate 43 is respectively connected with the longitudinal linear module 41 and the sliding knife group
- the middle portion of the fixing plate 43 A guide rail 47 is further disposed.
- the support frame is further provided with a slider 46 that cooperates with the guide rail 47.
- the upper end of the slider 46 is connected with a carrier plate 423.
- One end of the carrier plate 423 is connected to the adjustment mechanism, and the two sides of the carrier plate 423 are connected.
- the side fixing block 421 further includes a supporting backing plate 49.
- the supporting backing plate 49 is respectively connected to the two side fixing blocks 421, and the lower end of the supporting backing plate 49 is opposite to the supporting plate 423.
- the supporting backing plate 49 is connected with two spacings.
- the fixing plate 43 is engaged with the fixing groove of the substrate 42 , and the position of the sliding knife set on the substrate 42 can be changed by changing the fixing plate 43.
- the matching of the sliding block 46 and the guiding rail 47 enables the sliding knife set to As the distance of the slider 46 is changed, the longitudinal displacement is realized; the supporting back plate 49 is fixedly connected by the side fixing block 421, thereby fixing the supporting block 48, and of course, the supporting block 48 can be directly passed through the side fixing block 421. fixed.
- the motor 410 is fixed to the upper end of the support block 48 through the motor base, and the lead screw 430 is connected to the rotating shaft of the motor 410 through the shaft connector, and the nut blocks 419 and 420 are the ones with the thread groove in the middle.
- the two nut blocks 419, 420 are respectively screwed to the lead screw 430 under the action of the lead screw 430.
- the two nut blocks 419 and 420 drive the upper fixing block 427 and the lower fixing block 428 to move toward or away from each other; the lead screw 430 can be provided with two segments of two oppositely rotating threads.
- the motor 410 drives the lead screw 430 to rotate, and controls the working states of the upper cutter 426 and the lower cutter 425.
- the adjustment mechanism includes an intermediate connection block 422 and a buffer 44 fixedly coupled to the carrier plate 423, the longitudinal linear module 41 includes a longitudinal cylinder, and the intermediate connection block 422 is connected with a cylinder floating joint for connection with the longitudinal cylinder. 45; the bumper 44 is located between the slider 46 and the longitudinal cylinder.
- the cylinder floating joint 45 is connected to the slider 46 through the intermediate connecting block 422, so that the slider 46 avoids the problem of eccentricity when mated with the longitudinal cylinder, and can also adjust the stroke of the slider 46.
- the buffer 44 can be Hydraulic, pneumatic buffer 44; bumper 44 is used to reduce the impact of maximum acceleration during cylinder motion.
- the utility model further comprises an automatic feeding mechanism, wherein the automatic feeding mechanism comprises a conveying groove 8, and a belt conveying mechanism is arranged below the conveying groove 8, and a pushing device 1 is arranged between the two belt conveying mechanisms, the pushing material
- the device 1 comprises a transverse linear module, a push block 17 for pushing the jig 5 and a blocking device 14 for resisting the advancement.
- the push block 17 pushes out a jig 5
- the resisting device 14 releases a jig 5.
- Both ends of the jig 5 are overlapped with both sides of the conveying groove 8, and the jig 5 is moved along the conveying groove 8 by the belt conveying mechanism; when the jig 5 is driven by the first belt conveying mechanism 7
- the material blocking device 14 When the position is predetermined, under the action of the material blocking device 14, the material is arranged in sequence; the material blocking device 14 cooperates with the pushing block 17 to perform discharging, thereby ensuring the orderly operation of the work.
- the snubber device 14 comprises a cylinder.
- the jig 5 is pressed against the push rod 417 of the cylinder to prevent the jig 5 from moving along the first-stage belt transport mechanism 7.
- other mechanisms such as a cam mechanism, to press the jig 5 against the cam to prevent it from moving forward.
- the transverse linear module comprises a transverse cylinder 13, a laterally disposed guide rod 11 and a lateral guide block 12, one end of which is connected to the push rod 417 of the transverse cylinder 13, and the lateral guide block 12 is connected to the push block 17.
- the lateral guide block 12 is connected to the push block 17 through the support 15, the support 15 is arranged in an L shape, and the lower end of the horizontal section of the support 15 is connected with an inverted U-shaped connecting seat 16, the connecting seat 16 and the push The rear end of the block 17 is hinged; the front end of the push block 17 has a push portion 171 extending downward.
- the front end of the push block 17 has a push portion 171 extending downward, when the push block 17 pushes the jig 5 forward, since the rear end of the push block 17 is hinged to the connecting seat 16, under the frictional force with the jig 5
- the front end pushing portion 171 of the push block 17 is turned downward with respect to the connecting seat 16, and the rear end of the pushing block 17 is abutted against the connecting seat 16, thereby further increasing the frictional force to form a self-locking, and the front end of the pushing block 17 can push the jig 5 moving forward, transferring the jig 5 from the first-stage belt transport mechanism 7 to the second-stage belt transport mechanism 6;
- the push block 17 is reset by the lateral cylinder 13
- the push portion 171 of the push block 17 is gradually stepped from the outside Moving to the upper end surface of the jig 5; during the movement of the pushing portion 171, the pushing portion 171 is turned upside down relative to the connecting seat 16; the rear end of the pushing block 17 is away
- a cable management mechanism 2 which includes a clamping mechanism for clamping the core of the cable and a longitudinal pushing mechanism 24 for pushing the longitudinal movement of the clamping mechanism.
- the clamping mechanism clamps the wire core of the cable, and then moves longitudinally under the pushing of the longitudinal pushing mechanism 24 to pull the core wire outward, thereby realizing the cable management.
- the clamping mechanism comprises an upper clamping block 22, a lower clamping block 23 and a clamping drive mechanism 21 for driving the upper clamping block 22 and the lower clamping block 23 to be clamped.
- the clamp drive mechanism 21 may be a cylinder or a screw mechanism.
- the longitudinal pushing mechanism 24 may be a clamping cylinder or the like.
- the clamping mechanism is located on the guiding block, and the guiding block is connected with the guiding rail 47 and movable relative to the guiding rail 47; the guiding block is connected with the pushing mechanism through the intermediate connecting plate.
- the clamping mechanism is fixed to the clamping slide plate by the clamping bracket, and the clamping substrate is disposed under the clamping sliding plate, and the clamping bracket is connected to the clamping cylinder through the cylinder floating joint 45, and the clamping substrate is provided and clamped.
- a bracket 44 that fits the bracket.
- a cutting mechanism 3 is further included, the cutting mechanism 3 includes a cutting frame, the cutting frame is connected with the upper blade 34 and the lower blade 36; and a cutting drive for driving the upper blade 34 and the lower blade 36 to be combined mechanism.
- the upper scissor blade 34 and the lower scissor blade 36 are respectively connected with an upper sliding block 33 and a lower sliding block 37;
- the cutting frame is provided with a guide post 35, and the guiding post 35 is provided with a guiding hole and respectively passed through the guiding hole
- the sliding block 33 and the lower sliding block 37 are slidably connected, and the cutting driving mechanism includes a cutting motor 32 and a cutting screw, and the cutting screw is screwed with the upper sliding block 33 and the lower sliding block 37, respectively, and the upper sliding block 33 and the lower sliding block Block 37 moves in the opposite direction.
- the trimming screw can be connected by two oppositely directed lead screws through a coupling or a floating joint.
- the present embodiment provides a cutting substrate, the cutting substrate is provided with a guide rail 47, and the cutting frame is slidably connected with the guide rail 47; and a trimming cylinder 31 is disposed at the rear of the cutting frame, and the cutting cylinder 31 passes through the cylinder.
- the floating joint 45 is connected to the trimming frame.
Landscapes
- Removal Of Insulation Or Armoring From Wires Or Cables (AREA)
Abstract
一种线缆自动剥皮装置。其包括剥皮机构(4),该剥皮机构包括机架,该机架连接有用于固定治具(5)的固定结构;机架设有纵向线性模组(41)以及与纵向线性模组连接的滑动刀组,该滑动刀组包括支撑架,支撑架连接有下切刀组件和上切刀组件,下切刀组件包括下切刀(425)和用于固定下切刀的下固定块(428),下固定块固定于支撑架,上切刀组件包括上切刀(426)以及用于固定上切刀的上固定块(427),该滑动刀组还包括设置于支撑架上端的竖直线性模组;竖直线性模组与上固定块和/或下固定块连接;纵向线性模组与滑动刀组之间设有用于调整滑动刀组移动行程的调节机构。该剥皮装置可以快速的对线缆端部进行剥皮,效率高。
Description
本发明涉及线缆加工技术领域,尤其涉及一种线缆自动剥皮装置。
在线缆加工过程中,为方便对线缆的线芯进行观测和检测,需要将线缆的端部外包层剥去一部分,将线芯外露;目前的操作一般都是人工操作,人工操作过程中,无法保持剥皮长度的一致性,且操作效率低下。
本发明的目的在于针对现有技术的不足提供一种线缆自动剥皮装置,该剥皮装置,可以快速的对线缆端部进行剥皮,效率高。
一种线缆自动剥皮装置,包括剥皮机构,所述剥皮机构包括机架,所述机架连接有用于固定治具的固定结构;机架设有纵向线性模组以及与纵向线性模组连接的滑动刀组,所述滑动刀组包括支撑架,支撑架连接有下切刀组件和上切刀组件,下切刀组件包括下切刀和用于固定下切刀的下固定块,下固定块固定于支撑架,上切刀组件包括上切刀以及用于固定上切刀的上固定块,所述滑动刀组还包括设置于支撑架上端的竖直线性模组;竖直线性模组与上固定块和/或下固定块连接;纵向线性模组与滑动刀组之间设有用于调整滑动刀组移动行程的调节机构。
进一步地,所述机架包括基板,基板连接有支架,所述固定结构包括连接于支架的横向固定块以及前竖直线性模块,前竖直线性模块连接有推杆,所述横向固定块的上方连接有连接块,连接块固定有至少两块用于固定治具的限位块,所述横向固定块设有与限位块相配合的穿孔。
优选地,所述穿孔位于横向固定块的表面,横向固定块连接有用于遮挡穿孔端面的盖板,所述限位块的上端呈T形设置,所述连接块设有与之配合的T形槽;所述连接块的上方还连接有上固定块,上固定块与连接块固定连接,上固定块设有与推杆相配合的通孔,且上固定块的侧面设有紧固孔,紧固孔内设有紧固件,紧固件穿过紧固孔与推杆固定连接。
本发明的剥皮装置可以快速的对线缆端部进行剥皮,效率高。
图1为本实施例的一种结构示意图。
图2为本实施例中剥皮机构的一种示意图。
图3为图2的另一视角示意图。
图4为剥皮机构的一种侧视图。
图5为推料装置的一种示意图。
图6为理线机构的一种示意图。
图7为剪裁机构的一种示意图。
以下结合附图对本发明进行详细的描述。如图1至图7所示。
实施例:一种线缆自动剥皮装置,包括剥皮机构4,所述剥皮机构4包括机架,所述机架连接有用于固定治具5的固定结构;机架设有纵向线性模组41以及与纵向线性模组41连接的滑动刀组,所述滑动刀组包括支撑架,支撑架连接有下切刀组件和上切刀组件,下切刀组件包括下切刀425和用于固定下切刀425的下固定块428,下固定块428固定于支撑架,上切刀组件包括上切刀426以及用于固定上切刀426的上固定块427,所述滑动刀组还包括设置于支撑架上端的竖直线性模组;竖直线性模组与上固定块427和/或下固定块428连接;纵向线性模组41与滑动刀组之间设有用于调整滑动刀组移动行程的调节机构。
本技术方案工作时,治具5携带线缆来到剥皮机构4附近,并在固定结构的作用下,治具5以及线缆被固定;接着纵向线性模组41驱动滑动刀组移动,或者竖直线性模组在先动作,使得固定结构在位置固定后,线缆位于上切刀组件和下切刀组件之间,即线缆位于上切刀426、下切刀425之间;然后竖直线性模组动作,使得上切刀426、下切刀425合刀,并刺穿线缆;最后,纵向线性模组41带动滑动刀组向远离治具5方向移动,并实现剥皮。在剥皮过程中,不同的线缆剥皮的长度需求不同,因此可通过调整调节机构来调整剥皮长度;当然也可以直接通过调整纵向线性模组41移动距离来调整;由于,当前多采用气缸作为纵向线性模组41,其行程基本是固定的;因此设置调节机构后,可以不改变行程来调整剥皮的长度。纵向线性模组41、竖直线性模组均可以采用气缸、丝杠螺母等结构。
进一步地,所述机架包括基板42,基板42连接有支架424,所述固定结构包括连接于支架424的横向固定块429以及前竖直线性模块418,前竖直线性模块418连接有推杆417,所述横向固定块429的上方连接有连接块415,连接块415固定有至少两块用于固定治具5的限位块411、412,所述横向固定块429设有与限位块411、412相配合的穿孔。
当治具5被移至加工位置时,前线性模组驱动推杆417向下移动,推杆417带动连接块415以及限位块411、412向下移动,限位块位于治具5的两侧,将治具5夹持固定。前竖直线性模块418可以采用气缸等。
优选地,所述穿孔位于横向固定块429的表面,横向固定块429连接有用于遮挡穿孔端面的盖板413,所述限位块的上端呈T形设置,所述连接块415设有与之配合的T形槽414;所述连接块415的上方还连接有上中间固定块416,上中间固定块416与连接块415固定连接,上中间固定块416设有与推杆417相配合的通孔,且上中间固定块416的侧面设有紧固孔,紧固孔内设有紧固件,紧固件穿过紧固孔与推杆417固定连接。
推杆417通过上中间固定块416、连接块415与限位块连接,同时在固定限位块时,采用可拆卸结构,当需要更换限位块时,直接将盖板413从横向固定块429上拆卸,限位块的头部沿着T形槽414向外移动,便可以脱离横向固定块429以及连接块415;更换时,将新的限位块从头部沿着T形槽414放入,再将盖板413固定。
进一步地,所述连接块415连接有用于压紧线缆的压块组件(图中未画出),所述压块组件包括压块,所述压块的下端设有用于压紧线缆的凹孔。
在进行剥皮时,防止线缆从治具5中脱离,这里设置了压块组件;在连接块415向治具5移动时,压块组件的压板向治具5中的线缆靠近并压紧。
优选地,所述压块组件还包括上连接块,上连接块的中部设有与压块相配合的调节槽,压块固定于调节槽。
设置上连接块后,可以方便调整压块在竖直方向的高度,进而调整对线缆的压紧程度,达到较好的压线效果。
进一步地,所述基板42的中部设有固定槽,所述支撑架设有与固定槽相配合的固定板43;固定板43分别与纵向线性模组41和滑动刀组连接,固定板43的中部设有导轨47,所述支撑架还设有与导轨47配合的滑块46,滑块46的上端连接有承载板423,承载板423的一端与调节机构连接,承载板423的两侧连接有侧固定块421,支撑架还包括支撑背板49,支撑背板49分别与两个侧固定块421连接且支撑背板49的下端与承载板423相抵;支撑背板49连接有两个间隔设置的支撑块48;支撑块48的上端连接有所述的竖直线性模组,所述竖直线性模组包括电机410、丝杠430和两个螺母块419、420;电机410固定与支撑块48的上端,丝杠430位于两支撑块48之间,两个螺母块419、420分别与上固定块427、下固定块428连接。
本技术方案中,固定板43与基板42的固定槽配合,可以通过改变固定板43来改变滑动刀组在基板42上的位置;其次,滑块46与导轨47的配合,使得滑动刀组可以随着滑块46进行距离改变,实现纵向位移;通过侧固定块421对支撑背板49进行固定连接,进而达到对支撑块48的固定,当然也可以直接通过侧固定块421对支撑块48进行固定。竖直线性模组在具体应用时,电机410通过电机座固定于支撑块48的上端,丝杠430通过轴连接器与电机410的转轴连接,螺母块419、420为中部开设有螺纹槽的物块,两个螺母块419、420分别与丝杠430螺纹连接,在丝杠430的作用下。两个螺母块419、420带动上固定块427、下固定块428相向或相背运动;丝杠430可设置有两段旋向相反的两段螺纹。通过电机410带动丝杠430旋转,控制上切刀426和下切刀425的工作状态。
进一步地,所述调节机构包括与承载板423固定连接的中间连接块422以及缓冲器44,所述纵向线性模组41包括纵向气缸,中间连接块422连接有用于与纵向气缸连接的气缸浮动接头45;缓冲器44位于滑块46和纵向气缸之间。
气缸浮动接头45通过中间连接块422与滑块46连接,使得滑块46在与纵向气缸配合时,避免偏心的问题,同时还可以对滑块46的行程进行调整;其次,缓冲器44可以为液压、气压缓冲器44;缓冲器44用于减少气缸运动过程中最大加速度时的冲击。
进一步地,还包括自动送料机构,所述自动送料机构包括输送槽8,输送槽8的下方设有两段皮带传输机构,两段皮带传输机构之间设有推料装置1,所述推料装置1包括横向线性模组、用于推动治具5的推块17以及用于阻料前行的阻料装置14。当推块17推出一个治具5时,阻料装置14放行一个治具5。
治具5的两端搭接与输送槽8的两侧,治具5在皮带传输机构的带动下,沿着输送槽8移动;当治具5在第一段皮带传输机构7的带动下来到预定位置时,在阻料装置14的作用下,依序列队;阻料装置14配合推块17动作进行放料,保证工作的有序进行。
优选地,阻料装置14包括气缸。通过气缸的推杆417抵压治具5,阻止治具5沿着第一段皮带传输机构7移动。当然也可以为其他机构,如凸轮机构,通过凸轮对治具5进行抵压阻止其前行。
优选地,横向线性模组包括横向气缸13、横向设置的导杆11以及横向导块12,横向导块12的一端与横向气缸13的推杆417连接,横向导块12与推块17连接。再优选地,横向导块12通过支座15与推块17连接,所述支座15呈L形设置,支座15的水平段下端连接有倒置U形的连接座16,连接座16与推块17的后端铰接;推块17的前端向下延伸有推部171。
由于推块17的前端向下延伸有推部171,在推块17推动治具5向前移动时,由于推块17的后端与连接座16铰接,在与治具5的摩擦力作用下,推块17的前端推部171相对连接座16向下翻转,而推块17的后端与连接座16相抵,从而进一步的增大摩擦力形成自锁,推块17的前端可推动治具5向前移动,将治具5从第一段皮带传输机构7转移至第二段皮带传输机构6;当推块17在横向气缸13带动下复位时,推块17的推部171逐步从外面移动至治具5的上端面;在推部171移动过程中,推部171相对与连接座16向上翻转;推块17的后端远离连接座16;从而可以使得推部171在复位过程中,顺利来到治具5的上端面。
进一步地,还包括理线机构2,所述理线机构2包括用于夹持线缆的芯线的夹持机构以及用于推动夹持机构纵向移动的纵向推动机构24。
当治具5来到理线的工位,夹持机构对线缆的线芯进行夹持,然后在纵向推动机构24的推动下纵向移动,将芯线向外拉出一部分,从而实现理线。
优选地,夹持机构包括上夹块22、下夹块23和驱动上夹块22、下夹块23合夹的合夹驱动机构21。合夹驱动机构21可以为气缸,也可以为丝杠机构。纵向推动机构24可以为夹持气缸等。在具体实施时,夹持机构位于导向块上,导向块连接有导轨47并可相对导轨47移动;导向块通过中间连接板与推动机构连接。
在具体设置时,夹持机构通过夹持支架固定于夹持滑板,夹持滑板下方设有夹持基板,夹持支架通过气缸浮动接头45与夹持气缸连接,夹持基板设有与夹持支架配合的缓冲器44。
优选地,还包括剪裁机构3,剪裁机构3包括剪裁机架,剪裁机架连接有上剪刀片34和下剪刀片36;以及用于驱动上剪刀片34和下剪刀片36合剪的剪裁驱动机构。
再优选地,所述上剪刀片34、下剪刀片36分别连接有上滑动块33、下滑动块37;剪裁机架设有导柱35,导柱35设有导孔并通过导孔分别与上滑动块33、下滑动块37滑动连接,所述剪裁驱动机构包括剪裁电机32以及剪裁丝杠,剪裁丝杠分别与上滑动块33、下滑动块37螺纹连接,且上滑动块33、下滑动块37的运动方向相反。
剪裁丝杠可由两个旋向相反的丝杠通过联轴器或浮动接头连接。当治具5携带线缆进入剪裁工位后,剪裁驱动机构驱动上剪刀片34、下剪刀片36合剪,对芯线进行剪裁,使得芯线的长度一致。
为控制剪裁机构3的位置,本实施例设置了剪裁基板,剪裁基板上设置有导轨47,剪裁机架与导轨47滑动连接;且剪裁机架的后方设置有剪裁气缸31,剪裁气缸31通过气缸浮动接头45与剪裁机架连接。
Claims (10)
- 一种线缆自动剥皮装置,其特征在于:其包括剥皮机构,所述剥皮机构包括机架,所述机架连接有用于固定治具的固定结构;机架设有纵向线性模组以及与纵向线性模组连接的滑动刀组,所述滑动刀组包括支撑架,支撑架连接有下切刀组件和上切刀组件,下切刀组件包括下切刀和用于固定下切刀的下固定块,下固定块固定于支撑架,上切刀组件包括上切刀以及用于固定上切刀的上固定块,所述滑动刀组还包括设置于支撑架上端的竖直线性模组;竖直线性模组与上固定块和/或下固定块连接;纵向线性模组与滑动刀组之间设有用于调整滑动刀组移动行程的调节机构;所述机架包括基板,基板连接有支架,所述固定结构包括连接于支架的横向固定块以及前竖直线性模块,前竖直线性模块连接有推杆,所述横向固定块的上方连接有连接块,连接块固定有至少两块用于固定治具的限位块,所述横向固定块设有与限位块相配合的穿孔;所述穿孔位于横向固定块的表面,横向固定块连接有用于遮挡穿孔端面的盖板,所述限位块的上端呈T形设置,所述连接块设有与之配合的T形槽;所述连接块的上方还连接有上固定块,上固定块与连接块固定连接,上固定块设有与推杆相配合的通孔,且上固定块的侧面设有紧固孔,紧固孔内设有紧固件,紧固件穿过紧固孔与推杆固定连接。
- 根据权利要求1所述的一种线缆自动剥皮装置,其特征在于:所述基板的中部设有固定槽,所述支撑架设有与固定槽相配合的固定板;固定板分别与纵向线性模组和滑动刀组连接,固定板的中部设有导轨,所述支撑架还设有与导轨配合的滑块,滑块的上端连接有承载板,承载板的一端与调节机构连接,承载板的两侧连接有侧固定块,支撑架还包括支撑背板,支撑背板分别与两个侧固定块连接且支撑背板的下端与承载板相抵;支撑背板连接有两个间隔设置的支撑块;支撑块的上端连接有所述的竖直线性模组,所述竖直线性模组包括电机、丝杠和两个螺母块;电机固定与支撑块的上端,丝杠位于两支撑块之间,两个螺母块分别与上固定块、下固定块连接。
- 根据权利要求2所述的一种线缆自动剥皮装置,其特征在于:所述调节机构包括与承载板固定连接的中间连接块以及缓冲器,所述纵向线性模组包括纵向气缸,中间连接块连接有用于与纵向气缸连接的气缸浮动接头;缓冲器位于滑块和纵向气缸之间。
- 根据权利要求1所述的一种线缆自动剥皮装置,其特征在于:还包括自动送料机构,所述自动送料机构包括输送槽,输送槽的下方设有两段皮带传输机构,两段皮带传输机构之间设有推料装置,所述推料装置包括横向线性模组、用于推动治具的推块以及用于阻料前行的阻料装置。
- 根据权利要求4所述的一种线缆自动剥皮装置,其特征在于:横向线性模组包括横向气缸、横向设置的导杆以及横向导块,横向导块的一端与横向气缸的推杆连接,横向导块与推块连接。
- 根据权利要求5所述的一种线缆自动剥皮装置,其特征在于:横向导块通过支座与推块连接,所述支座呈L形设置,支座的水平段下端连接有倒置U形的连接座,连接座与推块的后端铰接;推块的前端向下延伸有推部。
- 根据权利要求1所述的一种线缆自动剥皮装置,其特征在于:还包括理线机构,所述理线机构包括用于夹持线缆的芯线的夹持机构以及用于推动夹持机构纵向移动的纵向推动机构;夹持机构包括上夹块、下夹块和驱动上夹块、下夹块合夹的合夹驱动机构。
- 根据权利要求7所述的一种线缆自动剥皮装置,其特征在于:合夹驱动机构为气缸或丝杠机构。
- 根据权利要求1所述的一种线缆自动剥皮装置,其特征在于:还包括剪裁机构,剪裁机构包括剪裁机架,剪裁机架连接有上剪刀片和下剪刀片;以及用于驱动上剪刀片和下剪刀片合剪的剪裁驱动机构。
- 根据权利要求9所述的一种线缆自动剥皮装置,其特征在于:所述上剪刀片、下剪刀片分别连接有上滑动块、下滑动块;剪裁机架设有导柱,导柱设有导孔并通过导孔分别与上滑动块、下滑动块滑动连接,所述剪裁驱动机构包括剪裁电机以及剪裁丝杠,剪裁丝杠分别与上滑动块、下滑动块螺纹连接,且上滑动块、下滑动块的运动方向相反。
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| CN107492843B (zh) * | 2017-09-28 | 2019-11-01 | 泉州市肯莱工业设计有限公司 | 一种新型的电缆剥皮机 |
| CN107565461B (zh) * | 2017-09-30 | 2023-09-22 | 深圳市益心达医学新技术有限公司 | 抽芯机 |
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| CN111009854B (zh) * | 2019-12-12 | 2021-02-26 | 东莞市领亚智能科技有限公司 | 一种线缆剥皮系统及理料方法 |
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| CN206059027U (zh) * | 2016-08-26 | 2017-03-29 | 苏州富加林自动化科技有限公司 | 自动剥线绞线机 |
| CN107093872A (zh) * | 2017-06-03 | 2017-08-25 | 东莞铭基电子科技集团有限公司 | 一种线缆自动剥皮装置 |
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| CN111238902A (zh) * | 2020-03-10 | 2020-06-05 | 国网山东省电力公司淄博供电公司 | 电缆外皮环切片制样机 |
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| Publication number | Publication date |
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| CN107093872A (zh) | 2017-08-25 |
| CN107093872B (zh) | 2018-12-18 |
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