WO2018208040A2 - High-performance harmful substance collection filter and manufacturing method therefor - Google Patents
High-performance harmful substance collection filter and manufacturing method therefor Download PDFInfo
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- WO2018208040A2 WO2018208040A2 PCT/KR2018/005075 KR2018005075W WO2018208040A2 WO 2018208040 A2 WO2018208040 A2 WO 2018208040A2 KR 2018005075 W KR2018005075 W KR 2018005075W WO 2018208040 A2 WO2018208040 A2 WO 2018208040A2
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- nanofibers
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/14—Other self-supporting filtering material ; Other filtering material
- B01D39/16—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
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- the present invention relates to a harmful substance collection filter and a method of manufacturing the same, and more particularly, to include a surface-treated nanofibers to improve chemical bonding between the target material and the nanofibers, and to reduce the flow of air according to the diameter reduction of the nanofibers.
- the present invention relates to a filter that improves the ability to collect harmful substances by improving.
- a filter is defined as a thin film that filters foreign matter in a liquid or gas.
- the method of removing harmful substances including fine dust from the gas can be divided into electric dust collection type and dry and wet filter type.
- Electrostatic precipitating is a method of adsorbing fine dust in the air to absorb dust using a force such as static electricity, and is selectively charged with (+) and (-) to attract and attract dust to a parallel and dense metal dust collecting plate. Accordingly, the collected fine dust is agglomerated into a mass by molecular cohesion.
- the electrostatic precipitating method has an advantage in that the inside is simple, so there is little noise, and when a fan having the same capacity is used, the amount of air after the dust collection is large, and thus no need to replace the filter.
- the metal dust collecting plate that collects dust should be cleaned periodically, and power must be supplied to have a dust collecting effect, and the installation space is large.
- Dry filter is a method of filtering dust in the air like a filter paper using a cloth or paper containing a small hole.
- the filter can be classified into a prefilter, a medium filter, a HEPA (0.3 micrometer), and a ULPA (0.12 micrometer) according to how small dust can be filtered out.
- HEPA and ULPA filters are very small holes through which the air passes to filter out fine dust, but the power to pass through the air must be very large, which requires a large amount of power required, and glass fiber dust is generated when the filter is manufactured.
- wet filter type sprays liquid such as water into small vapor as if spraying with sprayer to combine water droplets and dust to remove dust, or absorbs liquid such as water to filter to remove dust by contact with water and dust. That's the way it is.
- the wet filter type has the disadvantage that the efficiency is low in the place where the air speed is fast.
- Nanofiber based filters have the advantage that the specific surface area is very large and thin compared to the filter media of the existing filter having a large diameter, so that the pressure loss of air is small and flexible.
- the nanofiber based filter has a limitation that it is difficult to control the conditions for production and performance improvement.
- the prior art Korean Patent Publication No. 10-2011-0049952
- a mixed catalyst filter having pores by secondary heat treatment has been described, this conventional technique has a disadvantage in that the manufacturing process is complicated and there is a limitation in that an additional catalyst is required.
- An object of the present invention is to surface-treated on nanofibers to increase the chemical bonding force between the harmful substances (subject material) and nanofibers including fine dust and to improve the performance of the conventional nanofiber filter and a filter for collecting harmful substances and its preparation To provide a method.
- an object of the present invention is to provide a harmful substance collection filter and a method for manufacturing the same that can ensure a smooth air-flow (air-flow) by reducing the diameter of the nanofiber by surface treatment on the nanofiber.
- an object of the present invention is to provide a harmful material collection filter and a method for manufacturing the same, which can improve the collecting power by changing the physical and chemical structure of the nanofiber without using a catalyst by surface treatment on the nanofiber.
- the method of manufacturing a noxious substance trap filter according to an embodiment of the present invention includes forming a nanofiber and surface treating the nanofiber to increase the chemical bonding force between the target material and the nanofiber, wherein the surface
- the step of treating is characterized in that by inducing changes in the physical and chemical properties of the nanofibers to improve the capture power.
- the method for manufacturing a harmful substance collection filter according to an embodiment of the present invention may further include applying the surface-treated nanofibers to the filter.
- the surface treatment may increase the specific surface area and minimize the pressure loss of air by reducing the diameter of the nanofibers by surface treatment.
- the surface treatment may induce a change in the characteristics of the nanofibers by treating the surface of the nanofibers with reactive ion etching (RIE).
- RIE reactive ion etching
- the surface treatment may be performed by surface treatment of the reactive ion etching to form an amide group (-CONH), ester group (-COOR) and carboxyl group (-COOH) on the nanofibers to increase the chemical bonding force according to the dipole moment increase Can be.
- the surface treatment may improve the collection force due to an increase in the chemical bonding force between the target material and the nanofiber by adjusting the conditions of the surface treatment.
- the surface treatment may induce a property change of the nanofibers by subjecting the nanofibers to the surface treatment of a thermal annealing process.
- the surface treatment of the plasma coating may be induced on the nanofibers.
- the surface treatment may induce a characteristic change of the nanofibers by treating the surface of a self-assembly monolayer (SAM) patterned on the nanofibers to form a plurality of lines.
- SAM self-assembly monolayer
- the surface treatment may induce a change in the properties of the nanofibers by the surface treatment of conductive nanoparticle coating or substitution on the nanofibers.
- a noxious substance trap filter according to an embodiment of the present invention is a noxious substance trap filter including nanofibers, characterized in that it comprises the nanofiber surface treated to increase the chemical bonding force between the target material and the nanofibers. .
- the surface-treated nanofibers may be reduced in diameter by the surface treatment to increase specific surface area, thereby minimizing air pressure loss.
- the surface-treated nanofibers may be changed in physical and chemical properties by the surface treatment of reactive ion etching (RIE).
- RIE reactive ion etching
- the surface treated nanofibers may be changed in physical and chemical properties by the surface treatment of a thermal annealing process.
- the surface-treated nanofibers may be changed in physical and chemical properties by the surface treatment of a plasma coating.
- the surface-treated nanofibers may be patterned to change physical and chemical properties by the surface treatment of a self-assembly monolayer (SAM) forming a plurality of lines.
- SAM self-assembly monolayer
- the surface treated nanofibers may be changed in physical and chemical properties by the surface treatment of conductive nanoparticle coating or substitution.
- Hazardous substance collection filter is characterized in that it comprises a filter surface-treated to increase the chemical bonding force with the target material.
- an air purifying filter excellent in collecting power of harmful substances including fine dust and an air purifying device to which the air purifying filter is applied.
- by surface treatment on the nanofibers can reduce the diameter of the nanofibers to ensure a smooth air-flow (air-flow).
- the chemical bonding force with the harmful substances and the physical change due to the reduction of the diameter of the nanofibers to improve the trapping of harmful substances, and to reduce the diameter of the nanofibers It provides a smooth air flow (minimizing pressure loss) and can be expected to increase the life of the filter at the same time.
- FIG. 1 is a flowchart illustrating a method of manufacturing a hazardous substance collection filter according to an exemplary embodiment of the present invention.
- FIGS. 2A and 2B illustrate examples of nanofibers included in a hazardous substance collection filter according to an exemplary embodiment of the present invention.
- FIG. 3 is a graph showing the performance change of the surface-treated nanofibers according to the embodiment of the present invention.
- Figure 4 shows the image results for the characteristic change of the surface-treated nanofibers according to the embodiment of the present invention.
- FIG. 5 shows the results of surface modified XPS data of surface treated nanofibers according to an embodiment of the present invention.
- FIG 6 illustrates changes in contact angles of nanofibers before and after surface treatment according to an embodiment of the present invention.
- Figure 7 shows the performance change of the filter comprising a surface treated nanofiber according to an embodiment of the present invention.
- FIG. 1 is a flowchart illustrating a method of manufacturing a hazardous substance collection filter according to an exemplary embodiment of the present invention.
- step 110 nanofibers are formed.
- Nanofibers for example, are ultrafine yarns with diameters of only tens to hundreds of nanometers (nm), and can be used as filters because of their large surface area relative to their volume.
- the material and type of the nanofibers are not limited.
- the method for preparing a hazardous substance collecting filter according to an embodiment of the present invention may use a membrane or microfiber in a larger range than the nanofibers, but the present invention will focus on nanofibers.
- step 110 is a method for forming nanostructured material by block segment, nanostructured material forming method by self-assembly, nanofiber forming method by polymerization using silica catalyst, melt spinning, solvent extraction spinning, nonwoven spinning, Nanofibers may be formed using at least one of a nanofiber forming method by air jet spinning, flash spinning and precursor-based gas phase growth methods, and a nanofiber forming method by electrospinning a polymer solution or a melt.
- step 120 the nanofibers are surface treated to increase the chemical bonding force between the target material and the nanofibers.
- step 120 induces a change in physical and chemical properties of the nanofibers to improve the capture power.
- the method for manufacturing a hazardous material filter according to an embodiment of the present invention may increase the specific surface area by minimizing the diameter of the nanofiber by surface treatment and minimize the pressure loss of air to reduce the power required.
- step 120 may be a step of surface treatment of reactive ion etching (RIE) on the nanofibers to induce a change in the properties of the nanofibers.
- RIE reactive ion etching
- the surface treatment of the reactive ion etching may form an amide group (-CONH), ester group (-COOR) and carboxyl group (-COOH) on the nanofibers to increase the chemical bonding force according to the increase in the dipole moment,
- the collection force may be improved by increasing the chemical bonding force between the target material and the nanofibers.
- the reactive ion etching (RIE) is carried out at 50 sccm, 50 W, 100 mtorr, 30 seconds to 1 cycle, 2 cycles and 3 cycles of processing conditions (type of gas and flow rate, output, process time, etc.) in an oxygen (O 2 ) atmosphere. Can be performed accordingly.
- the process sequence of reactive ion etching loads the specimen, identifies the specimen loaded in the chamber, and then sets the set reactive ion etching environmental conditions (vacuum degree, type and amount of gas, etc.).
- the reactive ion etching environmental conditions may form conditions in the chamber by flowing 50 sccm of oxygen gas (O 2 gas) at a predetermined vacuum degree (100 mtorr).
- the plasma is floated at an output of 50 W and surface treated, and the specimen is recovered. From the surface treatment, the nanofiber surface is changed to hydrophilic, and the thickness (diameter) of the nanofiber is reduced.
- the method for producing a hazardous substance collection filter according to an embodiment of the present invention may induce physical and chemical property changes of nanofibers by surface treatment of reactive ion etching on nanofibers.
- the physical property change is that the thickness (diameter) of the nanofibers is reduced, and the thickness (diameter) of the nanofibers is reduced to ensure a smooth air flow to the filter.
- the collection efficiency can be improved, and the specific surface area can be increased to extend the life of the filter.
- the chemical property change is to increase the attraction and hydrophilicity with the target material, it is provided with the effect of improving the trapping ability (capturing force or adsorption force) of the target material.
- the target material may refer to a harmful substance in the air such as fine dust, and is not limited to the concentration of fine dust, suspended dust (fine dust, PM10) or ultrafine dust (PM2.5).
- Step 120 may be a step of surface treatment of the thermal processing (thermal annealing process) to the nanofibers to induce a change in the properties of the nanofibers.
- the heat treatment process is performed under an inert atmosphere such as nitrogen and argon, and may be performed at a temperature of 275 ° C to 750 ° C.
- the heat treatment process may be performed for 1 to 2 hours at a heating rate of 7 ° C / min to 20 ° C / min and 5 ° C / min to 20 ° C / min heat treatment under a pressure condition of the atmosphere.
- the present invention is not limited thereto.
- step 120 is a surface treatment of the nanofiber heat treatment process
- the nanofiber may be significantly reduced in diameter and length than before heat treatment by the carbonization of the polymer after the heat treatment.
- Step 120 may be a step of inducing a characteristic change of the nanofibers by surface treatment of a plasma coating for plasma vapor deposition of the mixed gas on the nanofibers.
- the plasma coating may use any one or a mixture of carbon fluoride (CF 4 ), argon (Ar), xenon (Ze), helium (He), nitrogen (N 2 ), and oxygen (O 2 ). Plasma vapor deposition on the nanofibers.
- CF 4 carbon fluoride
- Ar argon
- Ze xenon
- He helium
- N 2 nitrogen
- O 2 oxygen
- the surface-treated nanofibers of the plasma coating may activate the surface to induce chemical property changes, and the hydrophilicity may be improved by the oxygen plasma coating.
- Step 120 may be a step of inducing a characteristic change of the nanofibers by surface treatment of a self-assembly monolayer (SAM) patterned on the nanofibers to form a plurality of lines.
- SAM self-assembly monolayer
- the surface treatment of the self-assembled monomolecular film is an organic monomolecular film formed spontaneously, for example, by using a spontaneous reaction of a silane with a surface having a hydroxy functional group to fix a portion bonded to the silane to the surface.
- Step 120 may be a step of inducing a property change of the nanofibers by coating or replacing the surface of the nanofibers with conductive nanoparticles.
- the surface treatment of nanofibers is intended to increase the chemical bonding strength with a target material according to physical and chemical property changes.
- the surface treatment method using at least one of the above-described reactive ion etching, heat treatment process, plasma coating, self-assembled monolayer and conductive nanoparticles is preferably used in the market, but the physical process of the nanofibers And other processes or methods for changing chemical properties may be applied, but are not limited thereto.
- the method for preparing a hazardous substance collection filter according to an embodiment of the present invention may include applying the surface treated nanofibers to the filter (step 130).
- step 130 may be a step of coating and applying the surface-treated nanofibers to the filter support.
- FIGS. 2A and 2B illustrate examples of nanofibers included in a hazardous substance collection filter according to an exemplary embodiment of the present invention.
- Figure 2a shows an example of the surface treatment process for the nanofibers included in the harmful substance collection filter according to an embodiment of the present invention
- Figure 2b shows a single nanofiber in the process performed in Figure 2a It is shown enlarged.
- Hazardous substance trap filter 200 includes a nanofiber surface treated to increase the chemical bonding force between the target material and the nanofiber.
- the nanofibers 210 in the harmful substance collection filter 200 are ultra-fine yarns having diameters of only tens to hundreds of nanometers (nm), compared to volume. Its large surface area can be used as a filter.
- the material and type of the nanofibers are not limited.
- the nanofibers 210 are surface treated (A) to increase the chemical bonding strength with the target material, and the harmful substance collecting filter 200 according to the embodiment of the present invention includes the nanofibers 220 treated with the surface.
- the surface-treated nanofibers 220 may include reactive ion etching (RIE), a thermal annealing process, a plasma coating for plasma vapor deposition of a mixed gas, and a plurality of patterned nanofibers.
- RIE reactive ion etching
- the physical and chemical properties may be changed by surface treatment (A) of at least one of a self-assembly monolayer (SAM) forming a line, and coating or substitution of conductive nanoparticles.
- SAM self-assembly monolayer
- the harmful substance collection filter 200 by surface treatment (A) to the nanofibers 210, the physical and chemical properties of the surface-treated nanofibers 220 can be induced. .
- the physical property change is to reduce the thickness (diameter) of the surface-treated nanofibers 220, the thickness (diameter) of the surface-treated nanofibers 220 is reduced to ensure a smooth air flow to the filter. Can be.
- the collection efficiency can be improved, and the specific surface area can be increased to extend the life of the filter.
- the chemical property change is to increase the attraction and hydrophilicity between the target material and the surface-treated nanofibers 220, it is provided with the effect of improving the trapping ability (capture or adsorption) of the target material.
- the surface treatment method (A) using at least one of the above-described reactive ion etching, heat treatment process, plasma coating, self-assembled monolayer and conductive nanoparticles is preferably used in the market.
- Other processes or methods for changing the physical and chemical properties of the nanofibers 220 may be applied, but are not limited thereto.
- FIG. 3 is a graph showing the performance change of the surface-treated nanofibers according to the embodiment of the present invention.
- FIG. 3 measures the change in performance for nanofibers without surface treatment (without RIE treatment), and changes in performance for 30s RIE treatment for surface treatment of reactive ion etching (RIE) for 30 seconds.
- RIE reactive ion etching
- the change in performance for the 60s RIE treatment of the surface treatment of the reactive ion etching (RIE) for 60 seconds was measured, and the nanofibers (90s RIE treatment) of the surface treatment of the reactive ion etching (RIE) for 90 seconds. The change in performance for was measured.
- the x-axis (Operational time) of the graph represents time
- the y-axis (Residual PM 2.5 concentration in chamber) represents the value of the fine dust (target material) residual concentration in the closed chamber.
- the value of fine dust residual concentration in the closed chamber decreases with time of surface treatment of 0 seconds, 30 seconds, 60 seconds and 90 seconds, thereby improving the fine dust collection performance of the nanofibers. have.
- the collection time of the fine dust is also shortened (collecting the fine dust faster and faster) according to the surface treatment time.
- the method for manufacturing a hazardous substance collection filter according to an embodiment of the present invention may produce nanofibers having improved collection power in proportion to an increase in time of surface treatment of reactive ion etching (RIE).
- RIE reactive ion etching
- Figure 4 shows the image results for the characteristic change of the surface-treated nanofibers according to the embodiment of the present invention.
- FIG. 4 shows image results for nanofibers whose physical and chemical properties are changed by surface treatment.
- FIG. 4A is an image of nanofibers without surface treatment (without RIE treatment)
- FIG. 4B is an image of 30s RIE treatment of surface treatment of reactive ion etching (RIE) for 30 seconds. It is.
- FIG. 4C shows an image of a nanofiber (60s RIE treatment) surface-treated with reactive ion etching (RIE) for 60 seconds
- FIG. 4D shows nano-surface treatment of reactive ion etching (RIE) for 90 seconds. Images of fibers (90s RIE treatment) were obtained.
- the mean diameter of the unfinished nanofibers in FIG. 4A represents 449 ⁇ 43 nm
- the average diameter of the surface treated nanofibers of reactive ion etching (RIE) for 30 seconds in FIG. 4B is 410 ⁇ 39 nm. Indicates.
- the average diameter of the surface-treated nanofibers of reactive ion etching (RIE) for 60 seconds in FIG. 4C represents 347 ⁇ 43 nm
- the surface-treated nanofibers of reactive ion etching (RIE) for 90 seconds in FIG. 4D represents 347 ⁇ 43 nm
- the average diameter of 305 represents 305 ⁇ 37 nm.
- the method for manufacturing a harmful substance collection filter according to an embodiment of the present invention may produce nanofibers whose diameter (thickness) decreases in proportion to an increase in time of surface treatment of reactive ion etching (RIE).
- RIE reactive ion etching
- FIG. 5 shows the results of surface modified XPS data of surface treated nanofibers according to an embodiment of the present invention.
- FIG. 5A shows the results of surface modified X-ray Photoelectron Spectroscopy (XPS) data of unfinished nanofibers
- FIG. 5B shows surface treated nanoparticles of reactive ion etching (RIE) for 30 seconds.
- the results of the surface modified XPS data of the fibers are shown
- FIG. 5C shows the results of the surface modified XPS data of the nanofibers surface treated with reactive ion etching (RIE) for 90 seconds.
- XPS surface modified X-ray Photoelectron Spectroscopy
- RIE reactive ion etching
- FIG. 5C performed 3 cycles of 30 second surface treatment.
- the x-axis (Binding energy) of the graph represents the binding energy
- the y-axis (Intensity) represents the intensity
- the graphs of the amide group (-CONH), ester group (-COOR) and carboxyl group (-COOH) formed on the nanofibers vary depending on the surface treatment time of 0, 30, and 90 seconds. You can check it. It can be seen from this that a chemical change of the surface-treated nanofibers of reactive ion etching (RIE) was induced.
- RIE reactive ion etching
- the manufacturing method of the harmful substance collection filter according to the embodiment of the present invention is a chemical change (increase in the chemical bonding force with the target material) and physical change (on the nanofiber surface with time of surface treatment of reactive ion etching (RIE) ( Reduced air pressure loss, longer life), thereby improving the performance of the filter.
- RIE reactive ion etching
- FIG 6 illustrates changes in contact angles of nanofibers before and after surface treatment according to an embodiment of the present invention.
- FIG. 6A shows the contact angle for the nanofibers without surface treatment
- FIG. 6B shows the contact angle for the nanofibers with surface treatment of reactive ion etching (RIE).
- RIE reactive ion etching
- the average contact angle with respect to water of the unfinished nanofibers in FIG. 6A represents 82 or more, and the average contact angle with respect to water of the surface treated nanofibers of reactive ion etching (RIE) in FIG. 6B shows less than 10.
- RIE reactive ion etching
- the nanofibers without surface treatment have higher hydrophobicity than the nanofibers with surface treatment of reactive ion etching (RIE).
- RIE reactive ion etching
- the method for manufacturing a hazardous substance collection filter according to an embodiment of the present invention can produce nanofibers having improved hydrophilicity by surface treatment of reactive ion etching (RIE), and the target material by nanofibers having improved hydrophilicity. Collection power can be improved.
- RIE reactive ion etching
- Figure 7 shows the performance change of the filter comprising a surface treated nanofiber according to an embodiment of the present invention.
- FIG. 7 shows the surface of nanofibers (0 seconds) untreated, the surface of nanofibers (30s surface treated) with reactive ion etching (RIE) for 30 seconds, and the surface of reactive ion etching (RIE) for 60 seconds. Fine dust collection efficiency, pressure loss, reference value, contact value and performance index for the treated nanofibers (60s surface treatment) and the nanofibers treated with reactive ion etching (RIE) for 90 seconds.
- the experimental results are shown in a table.
- the contact angle is greatly reduced to an unmeasurable level (hydrophilicity) at 83 °, which is calculated from the QF value of the air filter, and is represented by 0.1264 to 30 seconds, 60 seconds and 90 seconds before surface treatment (0 seconds). It can be seen that it increases to 0.1564 with the time of the surface treatment of the second.
- the method of manufacturing the hazardous material collection filter according to the embodiment of the present invention, as the time of surface treatment of reactive ion etching (RIE) increases, the fine dust collection efficiency increases, the pressure loss decreases, and the WHO reference value Nanofibers can be produced in which time to reach is reduced and figure of merit increases.
- RIE reactive ion etching
- the surface-treated nanofibers can be used to manufacture a filter having improved collection power by increasing the chemical bonding strength with the target material, and can be utilized as a more efficient air cleaning filter and application to an air cleaning device.
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Abstract
Description
본 발명은 유해물질 포집 필터 및 그의 제조 방법에 관한 것으로서, 보다 구체적으로 표면 처리된 나노 섬유를 포함하여 대상 물질과 나노 섬유 사이의 화학적 결합력을 향상시키고, 나노 섬유의 직경 감소에 따른 공기의 흐름을 개선시킴으로써 유해물질 포집 능력을 향상시키는 필터에 관한 것이다. The present invention relates to a harmful substance collection filter and a method of manufacturing the same, and more particularly, to include a surface-treated nanofibers to improve chemical bonding between the target material and the nanofibers, and to reduce the flow of air according to the diameter reduction of the nanofibers. The present invention relates to a filter that improves the ability to collect harmful substances by improving.
필터란, 액체나 기체 속의 이물질을 걸러내는 얇은 막으로 정의한다. 일반적으로 기체 속에서 미세먼지를 포함한 유해물질을 제거하는 방식으로는 전기 집진식과 건식 및 습식의 필터식으로 구분할 수 있다. A filter is defined as a thin film that filters foreign matter in a liquid or gas. In general, the method of removing harmful substances including fine dust from the gas can be divided into electric dust collection type and dry and wet filter type.
전기 집진식은 공기 중의 미세먼지에 전기를 띠게 하여 정전기와 같은 힘을 이용해 먼지를 흡착하는 방식으로, (+)와 (-)로 선택적으로 충전되어 평행하고 밀집된 금속 집진판에 먼지들을 끌어 당겨 흡착시킨다. 이에 따라 포집된 미세먼지는 분자 응집력에 의해 한 덩어리로 뭉치게 된다.Electrostatic precipitating is a method of adsorbing fine dust in the air to absorb dust using a force such as static electricity, and is selectively charged with (+) and (-) to attract and attract dust to a parallel and dense metal dust collecting plate. Accordingly, the collected fine dust is agglomerated into a mass by molecular cohesion.
상기 전기 집진식은 내부가 간단하여 소음이 적고, 같은 용량의 팬을 사용할 경우 집진 후 공기의 양이 많아 필터의 교체가 필요 없다는 장점이 있다. 다만, 먼지를 모아주는 금속 집진판을 주기적으로 청소해 주어야 하며 반드시 전원이 공급이 되어야 집진 효과가 있고, 설치 공간이 넓다는 단점을 가지고 있다.The electrostatic precipitating method has an advantage in that the inside is simple, so there is little noise, and when a fan having the same capacity is used, the amount of air after the dust collection is large, and thus no need to replace the filter. However, the metal dust collecting plate that collects dust should be cleaned periodically, and power must be supplied to have a dust collecting effect, and the installation space is large.
건식용 필터식은 작은 구멍을 포함하는 천이나 종이를 사용하여 공기 중에 존재하는 먼지를 거름종이처럼 걸러주는 방식이다. 필터의 종류는 얼마나 작은 먼지를 걸러 낼 수 있느냐에 따라서 프리필터(PreFilter), 미듐필터(Medium Filter), HEPA(0.3마이크로미터), ULPA(0.12마이크로미터) 순서로 구분할 수 있다.Dry filter is a method of filtering dust in the air like a filter paper using a cloth or paper containing a small hole. The filter can be classified into a prefilter, a medium filter, a HEPA (0.3 micrometer), and a ULPA (0.12 micrometer) according to how small dust can be filtered out.
HEPA 및 ULPA 필터는 공기가 통과하는 구멍이 매우 작아 미세한 먼지까지 걸러주나, 공기를 통과시키는 힘이 매우 커야 하므로 이에 필요한 큰 동력이 요구되며, 필터 제조 시 유리섬유 분진이 발생한다는 단점을 가지고 있다.HEPA and ULPA filters are very small holes through which the air passes to filter out fine dust, but the power to pass through the air must be very large, which requires a large amount of power required, and glass fiber dust is generated when the filter is manufactured.
습식용 필터식은 물 등의 액체를 마치 분무기로 뿌리듯이 작은 수증기로 분사하여 물방울과 먼지들을 결합시켜 먼지 등을 제거하거나, 필터에 물 등의 액체를 흡수시켜 물과 먼지들의 접촉에 의해 먼지를 제거하는 방식이다. 다만, 습식용 필터식은 공기의 속도가 빠른 곳에서 효율성이 낮다는 단점을 가지고 있다. Wet filter type sprays liquid such as water into small vapor as if spraying with sprayer to combine water droplets and dust to remove dust, or absorbs liquid such as water to filter to remove dust by contact with water and dust. That's the way it is. However, the wet filter type has the disadvantage that the efficiency is low in the place where the air speed is fast.
전술한 바와 같은 기존 필터의 단점을 해결하기 위해, 나노사이즈의 섬유를 제조하여 필터에 적용하는 다양한 방식들에 대한 연구가 진행되고 있다. 나노 섬유 기반의 필터는 직경이 큰 기존 필터에서의 필터여재에 비해 비표면적이 매우 크고, 얇아 공기의 압력 손실이 작고 유연하다는 장점을 가진다. 다만, 나노 섬유 기반의 필터는 생산 및 성능개선을 위한 조건을 조절하기 어렵다는 한계점을 가진다.In order to solve the shortcomings of the conventional filter as described above, research on various methods of manufacturing nano-size fibers and applying them to the filter is being conducted. Nanofiber based filters have the advantage that the specific surface area is very large and thin compared to the filter media of the existing filter having a large diameter, so that the pressure loss of air is small and flexible. However, the nanofiber based filter has a limitation that it is difficult to control the conditions for production and performance improvement.
이에 종래 기술(대한민국 공개특허 10-2011-0049952)은 전기 방사된 나노 섬유를 1차 열처리 및 파쇄하여 칩 형태로 형성하고, 칩 형사의 나노 섬유와 입자상 촉매를 혼합한 혼합 촉매를 형성하며, 이를 2차 열처리하여 기공을 갖는 혼합 촉매 필터에 대하여 기술하고 있으나, 이러한 종래 기술은 제조 공정이 복잡하다는 단점을 가지며, 추가적인 촉매를 필수로 한다는 한계가 존재하였다.Accordingly, the prior art (Korean Patent Publication No. 10-2011-0049952) is formed by the first heat treatment and crushing the electrospun nanofibers in the form of chips, and forms a mixed catalyst in which the nanofibers and the particulate catalyst of the chip detector, Although a mixed catalyst filter having pores by secondary heat treatment has been described, this conventional technique has a disadvantage in that the manufacturing process is complicated and there is a limitation in that an additional catalyst is required.
또한, 종래 기술(미국 공개특허 2016/0166959)은 유기 섬유를 도전성 물질로 코팅하는 에어 필터에 대하여 기술하고 있으나, 유기 섬유의 코팅은 미세먼지(대상 물질)와 에어 필터 사이의 화학적 결합력에는 전혀 영향을 미치지 않는다는 한계가 존재였다. In addition, the prior art (US Patent Publication No. 2016/0166959) describes an air filter for coating an organic fiber with a conductive material, but the coating of the organic fiber has no effect on the chemical bonding force between the fine dust (target material) and the air filter. There was a limit that does not have.
본 발명의 목적은 나노 섬유에 표면 처리하여 미세먼지를 포함한 유해물질(대상 물질)과 나노 섬유 사이의 화학적 결합력을 증가시켜 기존의 나노 섬유 필터의 성능을 개선시킬 수 있는 유해물질 포집 필터 및 그의 제조 방법을 제공하고자 한다.An object of the present invention is to surface-treated on nanofibers to increase the chemical bonding force between the harmful substances (subject material) and nanofibers including fine dust and to improve the performance of the conventional nanofiber filter and a filter for collecting harmful substances and its preparation To provide a method.
또한, 본 발명의 목적은 미세먼지를 포함한 유해물질의 포집력이 우수한 공기정화 필터와, 상기 공기정화 필터가 적용된 공기정화 장치를 제공할 수 있는 유해물질 포집 필터 및 그의 제조 방법을 제공하고자 한다.It is also an object of the present invention to provide an air purifying filter excellent in collecting power of harmful substances including fine dust, a harmful substance collecting filter capable of providing an air purifying apparatus to which the air purifying filter is applied, and a manufacturing method thereof.
또한, 본 발명의 목적은 나노 섬유에 표면 처리하여 나노 섬유의 직경을 감소시켜 원활한 공기 흐름(air-flow)을 확보할 수 있는 유해물질 포집 필터 및 그의 제조 방법을 제공하고자 한다.In addition, an object of the present invention is to provide a harmful substance collection filter and a method for manufacturing the same that can ensure a smooth air-flow (air-flow) by reducing the diameter of the nanofiber by surface treatment on the nanofiber.
또한, 본 발명의 목적은 나노 섬유에 표면 처리하여 촉매를 이용하지 않고도 나노 섬유의 물리적 및 화학적인 구조를 변화시킴으로써, 포집력을 향상시킬 수 있는 유해물질 포집 필터 및 그의 제조 방법을 제공하고자 한다.In addition, an object of the present invention is to provide a harmful material collection filter and a method for manufacturing the same, which can improve the collecting power by changing the physical and chemical structure of the nanofiber without using a catalyst by surface treatment on the nanofiber.
또한, 본 발명의 목적은 동일한 동력을 사용하는 경우, 표면 처리된 나노 섬유의 직경 감소로 인한 비표면적 증가로 필터의 수명을 연장할 수 있는 유해물질 포집 필터 및 그의 제조 방법을 제공하고자 한다. It is also an object of the present invention to provide a noxious substance collection filter and its manufacturing method which can extend the life of the filter by increasing the specific surface area due to the reduction in diameter of the surface-treated nanofibers when using the same power.
본 발명의 실시예에 따른 유해물질 포집 필터의 제조 방법은 나노 섬유를 형성하는 단계 및 대상 물질과 상기 나노 섬유 사이의 화학적 결합력이 증가하도록 상기 나노 섬유에 대한 표면 처리하는 단계를 포함하되, 상기 표면 처리하는 단계는 상기 나노 섬유의 물리적 및 화학적 특성 변화를 유도하여 포집력을 향상시키는 것을 특징으로 한다.The method of manufacturing a noxious substance trap filter according to an embodiment of the present invention includes forming a nanofiber and surface treating the nanofiber to increase the chemical bonding force between the target material and the nanofiber, wherein the surface The step of treating is characterized in that by inducing changes in the physical and chemical properties of the nanofibers to improve the capture power.
또한, 본 발명의 실시예에 따른 유해물질 포집 필터의 제조 방법은 상기 표면 처리된 나노 섬유를 필터에 적용하는 단계를 더 포함할 수 있다. In addition, the method for manufacturing a harmful substance collection filter according to an embodiment of the present invention may further include applying the surface-treated nanofibers to the filter.
상기 표면 처리하는 단계는 상기 표면 처리하여 상기 나노 섬유의 직경을 감소시킴으로 인해 비표면적을 증가시키고, 공기의 압력손실을 최소화할 수 있다. The surface treatment may increase the specific surface area and minimize the pressure loss of air by reducing the diameter of the nanofibers by surface treatment.
상기 표면 처리하는 단계는 상기 나노 섬유에 반응성 이온 에칭(Reactive Ion Etching, RIE)의 상기 표면 처리하여 상기 나노 섬유의 특성 변화를 유도할 수 있다.The surface treatment may induce a change in the characteristics of the nanofibers by treating the surface of the nanofibers with reactive ion etching (RIE).
상기 표면 처리하는 단계는 상기 반응성 이온 에칭의 표면 처리하여 상기 나노 섬유에 아미드기(-CONH), 에스테르기(-COOR) 및 카르복실기(-COOH)를 형성함으로써 쌍극자 모멘트 증가에 따른 화학적 결합력을 증가시킬 수 있다.The surface treatment may be performed by surface treatment of the reactive ion etching to form an amide group (-CONH), ester group (-COOR) and carboxyl group (-COOH) on the nanofibers to increase the chemical bonding force according to the dipole moment increase Can be.
상기 표면 처리하는 단계는 상기 표면 처리의 조건을 조절함으로써, 상기 대상 물질과 상기 나노 섬유 사이의 화학적 결합력 증가에 따른 포집력을 향상시킬 수 있다.The surface treatment may improve the collection force due to an increase in the chemical bonding force between the target material and the nanofiber by adjusting the conditions of the surface treatment.
상기 표면 처리하는 단계는 상기 나노 섬유에 열처리 공정(thermal annealing process)의 상기 표면 처리하여 상기 나노 섬유의 특성 변화를 유도할 수 있다.The surface treatment may induce a property change of the nanofibers by subjecting the nanofibers to the surface treatment of a thermal annealing process.
상기 표면 처리하는 단계는 상기 나노 섬유에 플라즈마 코팅(plasma coating)의 상기 표면 처리하여 상기 나노 섬유의 특성 변화를 유도할 수 있다.In the surface treatment, the surface treatment of the plasma coating may be induced on the nanofibers.
상기 표면 처리하는 단계는 상기 나노 섬유에 패터닝되어 복수의 라인을 형성하는 자기조립 단분자막(self-assembly Monolayer, SAM)의 상기 표면 처리하여 상기 나노 섬유의 특성 변화를 유도할 수 있다.The surface treatment may induce a characteristic change of the nanofibers by treating the surface of a self-assembly monolayer (SAM) patterned on the nanofibers to form a plurality of lines.
상기 표면 처리하는 단계는 상기 나노 섬유에 도전성 나노파티클 코팅 또는 치환의 상기 표면 처리하여 상기 나노 섬유의 특성 변화를 유도할 수 있다.The surface treatment may induce a change in the properties of the nanofibers by the surface treatment of conductive nanoparticle coating or substitution on the nanofibers.
본 발명의 실시예에 따른 유해물질 포집 필터는 나노 섬유를 포함하는 유해물질 포집 필터에 있어서, 대상 물질과 상기 나노 섬유 사이의 화학적 결합력이 증가하도록 표면 처리된 상기 나노 섬유를 포함하는 것을 특징으로 한다.A noxious substance trap filter according to an embodiment of the present invention is a noxious substance trap filter including nanofibers, characterized in that it comprises the nanofiber surface treated to increase the chemical bonding force between the target material and the nanofibers. .
상기 표면 처리된 나노 섬유는 상기 표면 처리에 의해 직경이 감소되어 비표면적이 증가하여 공기의 압력손실을 최소화할 수 있다.The surface-treated nanofibers may be reduced in diameter by the surface treatment to increase specific surface area, thereby minimizing air pressure loss.
상기 표면 처리된 나노 섬유는 반응성 이온 에칭(Reactive Ion Etching, RIE)의 상기 표면 처리에 의해 물리적 및 화학적 특성이 변화될 수 있다.The surface-treated nanofibers may be changed in physical and chemical properties by the surface treatment of reactive ion etching (RIE).
상기 표면 처리된 나노 섬유는 열처리 공정(thermal annealing process)의 상기 표면 처리에 의해 물리적 및 화학적 특성이 변화될 수 있다.The surface treated nanofibers may be changed in physical and chemical properties by the surface treatment of a thermal annealing process.
상기 표면 처리된 나노 섬유는 플라즈마 코팅(plasma coating)의 상기 표면 처리에 의해 물리적 및 화학적 특성이 변화될 수 있다.The surface-treated nanofibers may be changed in physical and chemical properties by the surface treatment of a plasma coating.
상기 표면 처리된 나노 섬유는 패터닝되어 복수의 라인을 형성하는 자기조립 단분자막(self-assembly Monolayer, SAM)의 상기 표면 처리에 의해 물리적 및 화학적 특성이 변화될 수 있다.The surface-treated nanofibers may be patterned to change physical and chemical properties by the surface treatment of a self-assembly monolayer (SAM) forming a plurality of lines.
상기 표면 처리된 나노 섬유는 도전성 나노파티클 코팅 또는 치환의 상기 표면 처리에 의해 물리적 및 화학적 특성이 변화될 수 있다.The surface treated nanofibers may be changed in physical and chemical properties by the surface treatment of conductive nanoparticle coating or substitution.
본 발명의 다른 실시예에 따른 유해물질 포집 필터는 대상 물질과의 화학적 결합력이 증가하도록 표면 처리된 필터를 포함하는 것을 특징으로 한다. Hazardous substance collection filter according to another embodiment of the present invention is characterized in that it comprises a filter surface-treated to increase the chemical bonding force with the target material.
본 발명의 실시예에 따르면, 나노 섬유에 표면 처리하여 미세먼지를 포함한 유해물질(대상 물질)과 나노 섬유 사이의 화학적 결합력을 증가시켜, 기존의 나노 섬유 필터의 성능을 개선시킬 수 있다.According to an embodiment of the present invention, by surface treatment on the nanofibers to increase the chemical bonding force between the harmful material (target material) and the nanofibers, including the fine dust, it is possible to improve the performance of the conventional nanofiber filter.
또한, 본 발명의 실시예에 따르면, 미세먼지를 포함한 유해물질의 포집력이 우수한 공기정화 필터와, 상기 공기정화 필터가 적용된 공기정화 장치를 제공할 수 있다.In addition, according to an embodiment of the present invention, it is possible to provide an air purifying filter excellent in collecting power of harmful substances including fine dust, and an air purifying device to which the air purifying filter is applied.
또한, 본 발명의 실시예에 따르면, 나노 섬유에 표면 처리하여 나노 섬유의 직경을 감소시켜 원활한 공기 흐름(air-flow)을 확보할 수 있다.In addition, according to an embodiment of the present invention, by surface treatment on the nanofibers can reduce the diameter of the nanofibers to ensure a smooth air-flow (air-flow).
또한, 본 발명의 실시예에 따르면, 나노 섬유에 표면 처리하여 촉매를 이용하지 않고도 나노 섬유의 물리적 및 화학적인 구조를 변화시킴으로써, 포집력을 향상시킬 수 있다.In addition, according to the embodiment of the present invention, by collecting the surface of the nanofibers without changing the physical and chemical structure of the nanofibers without using a catalyst, it is possible to improve the capture power.
또한, 본 발명의 실시예에 따르면, 동일한 동력을 사용하는 경우, 표면 처리된 나노 섬유의 직경 감소로 인한 비표면적 증가로 필터의 수명을 연장할 수 있다.In addition, according to an embodiment of the present invention, when using the same power, it is possible to extend the life of the filter by increasing the specific surface area due to the reduction of the diameter of the surface-treated nanofibers.
또한, 본 발명의 실시예에 따르면, 나노 섬유의 표면 처리 기술을 통하여 유해물질과의 화학적 결합력 증가와 나노 섬유의 직경 감소로 인한 물리적 변화로 유해물질 포집력을 향상시키고, 나노 섬유의 직경 감소에 따른 원활한 공기의 흐름(압력 손실 최소화)을 제공하며, 필터의 수명을 증가시키는 효과를 동시에 기대할 수 있다. In addition, according to an embodiment of the present invention, through the surface treatment technology of the nanofibers, the chemical bonding force with the harmful substances and the physical change due to the reduction of the diameter of the nanofibers to improve the trapping of harmful substances, and to reduce the diameter of the nanofibers It provides a smooth air flow (minimizing pressure loss) and can be expected to increase the life of the filter at the same time.
도 1은 본 발명의 실시예에 따른 유해물질 포집 필터의 제조 방법의 흐름도를 도시한 것이다.1 is a flowchart illustrating a method of manufacturing a hazardous substance collection filter according to an exemplary embodiment of the present invention.
도 2a 및 도 2b는 본 발명의 실시예에 따른 유해물질 포집 필터에 포함된 나노 섬유의 예를 도시한 것이다.2A and 2B illustrate examples of nanofibers included in a hazardous substance collection filter according to an exemplary embodiment of the present invention.
도 3은 본 발명의 실시예에 따른 표면 처리된 나노 섬유의 성능 변화에 대한 그래프 결과를 도시한 것이다.3 is a graph showing the performance change of the surface-treated nanofibers according to the embodiment of the present invention.
도 4는 본 발명의 실시예에 따른 표면 처리된 나노 섬유의 특성 변화에 대한 이미지 결과를 도시한 것이다.Figure 4 shows the image results for the characteristic change of the surface-treated nanofibers according to the embodiment of the present invention.
도 5는 본 발명의 실시예에 따른 표면 처리된 나노 섬유의 표면개질화 XPS 데이터의 결과를 도시한 것이다.5 shows the results of surface modified XPS data of surface treated nanofibers according to an embodiment of the present invention.
도 6은 본 발명의 실시예에 따른 표면 처리 전후에서 나노 섬유의 접촉각 변화를 도시한 것이다. 6 illustrates changes in contact angles of nanofibers before and after surface treatment according to an embodiment of the present invention.
도 7은 본 발명의 실시예에 따른 표면 처리된 나노 섬유를 포함하는 필터의 성능 변화를 도시한 것이다.Figure 7 shows the performance change of the filter comprising a surface treated nanofiber according to an embodiment of the present invention.
이하, 본 발명에 따른 실시예들을 첨부된 도면을 참조하여 상세하게 설명한다. 그러나 본 발명이 실시예들에 의해 제한되거나 한정되는 것은 아니다. 또한, 각 도면에 제시된 동일한 참조 부호는 동일한 부재를 나타낸다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. However, the present invention is not limited or limited by the embodiments. Also, like reference numerals in the drawings denote like elements.
또한, 본 명세서에서 사용되는 용어(terminology)들은 본 발명의 바람직한 실시예를 적절히 표현하기 위해 사용된 용어들로서, 이는 시청자, 운용자의 의도 또는 본 발명이 속하는 분야의 관례 등에 따라 달라질 수 있다. 따라서, 본 용어들에 대한 정의는 본 명세서 전반에 걸친 내용을 토대로 내려져야 할 것이다. Also, the terminology used herein is a term used to properly express a preferred embodiment of the present invention, which may vary depending on a viewer, an operator's intention, or customs in the field to which the present invention belongs. Therefore, the definitions of the terms should be made based on the contents throughout the specification.
도 1은 본 발명의 실시예에 따른 유해물질 포집 필터의 제조 방법의 흐름도를 도시한 것이다.1 is a flowchart illustrating a method of manufacturing a hazardous substance collection filter according to an exemplary embodiment of the present invention.
도 1을 참조하면, 단계 110에서 나노 섬유를 형성한다.Referring to FIG. 1, in
예를 들면, 나노 섬유는 지름이 수십에서 수백 나노미터(nm)에 불과한 초극세실로서, 부피에 비해 표면적이 커 필터(filter)로 사용될 수 있다. 여기서, 상기 나노 섬유의 물질 및 종류는 한정하지 않는다. 실시예에 따라서, 본 발명의 실시예에 따른 유해물질 포집 필터의 제조 방법은 상기 나노 섬유보다 큰 범위의 멤브레인 또는 마이크로 파이버를 사용할 수도 있으나, 본 발명에서는 나노 섬유를 중점적으로 설명한다. Nanofibers, for example, are ultrafine yarns with diameters of only tens to hundreds of nanometers (nm), and can be used as filters because of their large surface area relative to their volume. Here, the material and type of the nanofibers are not limited. According to an embodiment, the method for preparing a hazardous substance collecting filter according to an embodiment of the present invention may use a membrane or microfiber in a larger range than the nanofibers, but the present invention will focus on nanofibers.
실시예에 따라서, 단계 110은 블록 세그먼트에 의한 나노구조 물질 형성 방법, 자기조립에 의한 나노구조 물질 형성 방법, 실리카 촉매를 이용한 중합에 의한 나노 섬유 형성 방법, 용융방사, 용제 추출 방사, 부직포 방사, 에어제트 방사, 플래시 방사 및 전구체 기반 기상 성장 방법 등에 의한 나노 섬유 형성 방법 및 고분자 용액 또는 용융체의 전기방사에 의한 나노 섬유 형성 방법 중 적어도 어느 하나의 방법을 이용하여 나노 섬유를 형성할 수 있다.According to an embodiment,
단계 120에서 대상 물질과 나노 섬유 사이의 화학적 결합력이 증가하도록 나노 섬유에 대한 표면 처리한다. 또한, 단계 120은 나노 섬유의 물리적 및 화학적 특성 변화를 유도하여 포집력을 향상시킨다.In
단계 120에서 본 발명의 실시예에 따른 유해물질 포집 필터의 제조 방법은 표면 처리하여 나노 섬유의 직경을 감소시킴으로 인해 비표면적을 증가시키고, 공기의 압력손실을 최소화하여 필요한 동력을 감소시킬 수 있다. In
예를 들면, 단계 120은 나노 섬유에 반응성 이온 에칭(Reactive Ion Etching, RIE)의 표면 처리하여 나노 섬유의 특성 변화를 유도하는 단계일 수 있다.For example, step 120 may be a step of surface treatment of reactive ion etching (RIE) on the nanofibers to induce a change in the properties of the nanofibers.
구체적으로 단계 120은 반응성 이온 에칭의 표면 처리하여 나노 섬유에 아미드기(-CONH), 에스테르기(-COOR) 및 카르복실기(-COOH)를 형성함으로써 쌍극자 모멘트 증가에 따른 화학적 결합력을 증가시킬 수 있으며, 표면 처리 시간을 조절하여 대상 물질과 나노 섬유 사이의 화학적 결합력 증가에 따른 포집력을 향상시킬 수 있다. Specifically, in
상기 반응성 이온 에칭(RIE)은 산소(O2) 분위기에서의 50sccm, 50W, 100mtorr, 30초에서 1사이클, 2사이클 및 3사이클의 처리 조건(가스의 종류 및 유량, 출력, 공정 시간 등)에 따라 수행될 수 있다.The reactive ion etching (RIE) is carried out at 50 sccm, 50 W, 100 mtorr, 30 seconds to 1 cycle, 2 cycles and 3 cycles of processing conditions (type of gas and flow rate, output, process time, etc.) in an oxygen (O 2 ) atmosphere. Can be performed accordingly.
실시예에 따라서, 반응성 이온 에칭의 공정 순서는 시편을 로딩하고, 챔버 안에 로딩된 시편을 확인 후, 세팅된 반응성 이온 에칭 환경 조건(진공도, 가스의 종류 및 양 등)을 형성한다. 예를 들면, 상기 반응성 이온 에칭 환경 조건은 정해진 진공도(100mtorr)에서 산소 가스(O2 gas)를 50sccm 흘려주어 챔버 안의 조건을 조성할 수 있다.According to an embodiment, the process sequence of reactive ion etching loads the specimen, identifies the specimen loaded in the chamber, and then sets the set reactive ion etching environmental conditions (vacuum degree, type and amount of gas, etc.). For example, the reactive ion etching environmental conditions may form conditions in the chamber by flowing 50 sccm of oxygen gas (O 2 gas) at a predetermined vacuum degree (100 mtorr).
이후, 출력 50W로 플라즈마를 띄워 표면 처리하고, 시편을 회수한다. 표면 처리한 결과로부터 나노 섬유 표면이 친수성으로 변화되고, 나노 섬유의 두께(직경)는 감소된다.Subsequently, the plasma is floated at an output of 50 W and surface treated, and the specimen is recovered. From the surface treatment, the nanofiber surface is changed to hydrophilic, and the thickness (diameter) of the nanofiber is reduced.
이에 따라서, 본 발명의 실시예에 따른 유해물질 포집 필터의 제조 방법은 나노 섬유에 반응성 이온 에칭의 표면 처리함으로써, 나노 섬유의 물리적 및 화학적 특성 변화를 유도할 수 있다.Accordingly, the method for producing a hazardous substance collection filter according to an embodiment of the present invention may induce physical and chemical property changes of nanofibers by surface treatment of reactive ion etching on nanofibers.
여기서, 상기 물리적 특성 변화는 나노 섬유의 두께(직경)이 감소하는 것으로, 나노 섬유의 두께(직경)가 감소하여 필터로의 원활한 공기 흐름을 확보할 수 있다. 또한, 동일한 동력을 사용할 경우 포집 효율을 향상시킬 수 있으며, 비표면적 증가로 필터의 수명을 연장시킬 수 있는 효과가 제공된다.Here, the physical property change is that the thickness (diameter) of the nanofibers is reduced, and the thickness (diameter) of the nanofibers is reduced to ensure a smooth air flow to the filter. In addition, when the same power is used, the collection efficiency can be improved, and the specific surface area can be increased to extend the life of the filter.
또한, 상기 화학적 특성 변화는 대상 물질과의 인력 및 친수성이 증가하는 것으로, 대상 물질의 포집 능력(포집력 또는 흡착력)을 향상시킬 수 있는 효과가 제공된다.In addition, the chemical property change is to increase the attraction and hydrophilicity with the target material, it is provided with the effect of improving the trapping ability (capturing force or adsorption force) of the target material.
상기 대상 물질은 미세먼지와 같은 공기 중의 유해물질을 일컫을 수 있으며, 미세먼지의 농도, 부유먼지(미세먼지, PM10) 또는 초미세먼지(PM2.5)에 한정되지 않는다.The target material may refer to a harmful substance in the air such as fine dust, and is not limited to the concentration of fine dust, suspended dust (fine dust, PM10) or ultrafine dust (PM2.5).
단계 120은 나노 섬유에 열처리 공정(thermal annealing process)의 표면 처리하여 나노 섬유의 특성 변화를 유도하는 단계일 수 있다.Step 120 may be a step of surface treatment of the thermal processing (thermal annealing process) to the nanofibers to induce a change in the properties of the nanofibers.
실시예에 따라서, 상기 열처리 공정은 질소 및 아르곤 등의 불활성 분위기하에서 수행되며, 275℃ 내지 750℃의 온도에서 수행될 수 있다. 또한, 상기 열처리 공정은 대기의 압력 조건하에서 7℃/min 내지 20℃/min의 가열 속도 및 5℃/min 내지 20℃/min 열처 리 후 냉각 속도로 1 내지 2시간 동안 수행될 수 있다. 다만, 열처리 공정의 시간 및 온도는 다양한 실시예에 따라 변동 가능하므로 이에 한정되는 것은 아니다.According to an embodiment, the heat treatment process is performed under an inert atmosphere such as nitrogen and argon, and may be performed at a temperature of 275 ° C to 750 ° C. In addition, the heat treatment process may be performed for 1 to 2 hours at a heating rate of 7 ° C / min to 20 ° C / min and 5 ° C / min to 20 ° C / min heat treatment under a pressure condition of the atmosphere. However, since the time and temperature of the heat treatment process may vary according to various embodiments, the present invention is not limited thereto.
이에 따른 단계 120은 나노 섬유에 열처리 공정의 표면 처리하며, 나노 섬유는 열처리 후, 고분자의 탄화에 의해 열처리 전보다 직경 및 길이가 현저하게 줄어들 수 있다. Accordingly,
단계 120은 나노 섬유에 혼합기체를 플라즈마 기상 증착하는 플라즈마 코팅(plasma coating)의 표면 처리하여 나노 섬유의 특성 변화를 유도하는 단계일 수 있다.Step 120 may be a step of inducing a characteristic change of the nanofibers by surface treatment of a plasma coating for plasma vapor deposition of the mixed gas on the nanofibers.
예를 들면, 상기 플라즈마 코팅은 불화탄소(CF4), 아르곤(Ar), 제논(Ze), 헬륨(He), 질소(N2) 및 산소(O2) 중 어느 하나 또는 이들의 혼합가스를 이용하여 나노 섬유에 플라즈마 기상 증착할 수 있다.For example, the plasma coating may use any one or a mixture of carbon fluoride (CF 4 ), argon (Ar), xenon (Ze), helium (He), nitrogen (N 2 ), and oxygen (O 2 ). Plasma vapor deposition on the nanofibers.
이에 따라서, 플라즈마 코팅의 표면 처리된 나노 섬유는 표면이 활성화되어 화학적 특성 변화가 유도될 수 있으며, 산소 플라즈마 코팅에 의해 친수성이 향상될 수 있다. Accordingly, the surface-treated nanofibers of the plasma coating may activate the surface to induce chemical property changes, and the hydrophilicity may be improved by the oxygen plasma coating.
단계 120은 나노 섬유에 패터닝되어 복수의 라인을 형성하는 자기조립 단분자막(self-assembly Monolayer, SAM)의 표면 처리하여 나노 섬유의 특성 변화를 유도하는 단계일 수 있다.Step 120 may be a step of inducing a characteristic change of the nanofibers by surface treatment of a self-assembly monolayer (SAM) patterned on the nanofibers to form a plurality of lines.
상기 자기조립 단분자막의 표면 처리는 자발적으로 형성되는 유기 단분자막으로 예를 들면, 하이드록시 작용기가 존재하는 표면과 실란(silane)의 자발적인 반응을 이용하여 실란과 결합된 부분을 표면에 고정시키는 방법이다. The surface treatment of the self-assembled monomolecular film is an organic monomolecular film formed spontaneously, for example, by using a spontaneous reaction of a silane with a surface having a hydroxy functional group to fix a portion bonded to the silane to the surface.
단계 120은 나노 섬유에 도전성 나노파티클의 코팅 또는 치환하는 표면 처리하여 나노 섬유의 특성 변화를 유도하는 단계일 수 있다. Step 120 may be a step of inducing a property change of the nanofibers by coating or replacing the surface of the nanofibers with conductive nanoparticles.
본 발명의 실시예에 따른 유해물질 포집 필터의 제조 방법은 나노 섬유의 표면 처리하여 물리적 및 화학적 특성 변화에 따른 대상 물질과의 화학적 결합력을 증가시키고자 한다.In the method of manufacturing a harmful material collection filter according to an embodiment of the present invention, the surface treatment of nanofibers is intended to increase the chemical bonding strength with a target material according to physical and chemical property changes.
이에 따라서, 전술한 반응성 이온 에칭, 열처리 공정, 플라즈마 코팅, 자기조립 단분자막 및 도전성 나노파티클 중 적어도 어느 하나를 이용하는 표면 처리 방법은 일반적으로 시장에서 사용되고 있는 공정이 사용되는 것이 바람직하나, 나노 섬유의 물리적 및 화학적 특성 변화를 위한 다른 공정 또는 방법이 적용될 수 있으므로, 이에 한정되는 것은 아니다.Accordingly, the surface treatment method using at least one of the above-described reactive ion etching, heat treatment process, plasma coating, self-assembled monolayer and conductive nanoparticles is preferably used in the market, but the physical process of the nanofibers And other processes or methods for changing chemical properties may be applied, but are not limited thereto.
본 발명의 실시예에 따른 유해물질 포집 필터의 제조 방법은 표면 처리된 나노 섬유를 필터에 적용하는 단계(단계 130)를 포함할 수 있다. The method for preparing a hazardous substance collection filter according to an embodiment of the present invention may include applying the surface treated nanofibers to the filter (step 130).
예를 들면, 단계 130은 표면 처리된 나노 섬유를 필터 지지체에 코팅하여 적용하는 단계일 수 있다. For example, step 130 may be a step of coating and applying the surface-treated nanofibers to the filter support.
도 2a 및 도 2b는 본 발명의 실시예에 따른 유해물질 포집 필터에 포함된 나노 섬유의 예를 도시한 것이다.2A and 2B illustrate examples of nanofibers included in a hazardous substance collection filter according to an exemplary embodiment of the present invention.
보다 구체적으로, 도 2a는 본 발명의 실시예에 따른 유해물질 포집 필터에 포함된 나노 섬유에 대한 표면 처리하는 과정 예를 도시한 것이고, 도 2b는 도 2a에서 수행되는 과정에서의 단일 나노 섬유를 확대하여 도시한 것이다.More specifically, Figure 2a shows an example of the surface treatment process for the nanofibers included in the harmful substance collection filter according to an embodiment of the present invention, Figure 2b shows a single nanofiber in the process performed in Figure 2a It is shown enlarged.
본 발명의 실시예에 따른 유해물질 포집 필터(200)는 대상 물질과 나노 섬유 사이의 화학적 결합력이 증가하도록 표면 처리된 나노 섬유를 포함한다.Hazardous
도 2a 및 도 2b를 참조하면, 본 발명의 실시예에 따른 유해물질 포집 필터(200)에서의 나노 섬유(210)는 지름이 수십에서 수백 나노미터(nm)에 불과한 초극세실로서, 부피에 비해 표면적이 커 필터(filter)로 사용될 수 있다. 여기서, 상기 나노 섬유의 물질 및 종류는 한정하지 않는다.2A and 2B, the
나노 섬유(210)는 대상 물질과의 화학적 결합력의 증가를 위해 표면 처리(A)되며, 본 발명의 실시예에 따른 유해물질 포집 필터(200)는 표면 처리된 나노 섬유(220)를 포함한다.The
예를 들면, 표면 처리된 나노 섬유(220)는 반응성 이온 에칭(Reactive Ion Etching, RIE), 열처리 공정(thermal annealing process), 혼합기체를 플라즈마 기상 증착하는 플라즈마 코팅(plasma coating), 패터닝되어 복수의 라인을 형성하는 자기조립 단분자막(self-assembly Monolayer, SAM), 및 도전성 나노파티클의 코팅 또는 치환 중 적어도 어느 하나의 표면 처리(A)에 의해 물리적 및 화학적 특성이 변화될 수 있다.For example, the surface-treated
이에 따라서, 본 발명의 실시예에 따른 유해물질 포집 필터(200)는 나노 섬유(210)에 표면 처리(A)함으로써, 표면 처리된 나노 섬유(220)의 물리적 및 화학적 특성 변화가 유도될 수 있다. Accordingly, the harmful
여기서, 상기 물리적 특성 변화는 표면 처리된 나노 섬유(220)의 두께(직경)이 감소하는 것으로, 표면 처리된 나노 섬유(220)의 두께(직경)가 감소하여 필터로의 원활한 공기 흐름을 확보할 수 있다. 또한, 동시에 동일한 동력을 사용할 경우 포집 효율을 향상시킬 수 있으며, 비표면적 증가로 필터의 수명을 연장시킬 수 있는 효과가 제공된다.Here, the physical property change is to reduce the thickness (diameter) of the surface-treated
또한, 상기 화학적 특성 변화는 대상 물질과 표면 처리된 나노 섬유(220) 간의 인력 및 친수성이 증가하는 것으로, 대상 물질의 포집 능력(포집력 또는 흡착력)을 향상시킬 수 있는 효과가 제공된다.In addition, the chemical property change is to increase the attraction and hydrophilicity between the target material and the surface-treated
다만, 전술한 반응성 이온 에칭, 열처리 공정, 플라즈마 코팅, 자기조립 단분자막 및 도전성 나노파티클 중 적어도 어느 하나를 이용하는 표면 처리 방법(A)은 일반적으로 시장에서 사용되고 있는 공정이 사용되는 것이 바람직하나, 표면 처리된 나노 섬유(220)의 물리적 및 화학적 특성 변화를 위한 다른 공정 또는 방법이 적용될 수 있으므로, 이에 한정되는 것은 아니다.However, the surface treatment method (A) using at least one of the above-described reactive ion etching, heat treatment process, plasma coating, self-assembled monolayer and conductive nanoparticles is preferably used in the market. Other processes or methods for changing the physical and chemical properties of the
도 3은 본 발명의 실시예에 따른 표면 처리된 나노 섬유의 성능 변화에 대한 그래프 결과를 도시한 것이다.3 is a graph showing the performance change of the surface-treated nanofibers according to the embodiment of the present invention.
보다 구체적으로, 도 3은 표면 처리하지 않은 나노 섬유(without RIE treatment)에 대한 성능 변화를 측정하고, 30초 동안 반응성 이온 에칭(RIE)의 표면 처리한 나노 섬유(30s RIE treatment)에 대한 성능 변화를 측정하였다. 또한, 60초 동안 반응성 이온 에칭(RIE)의 표면 처리한 나노 섬유(60s RIE treatment)에 대한 성능 변화를 측정하고, 90초 동안 반응성 이온 에칭(RIE)의 표면 처리한 나노 섬유(90s RIE treatment)에 대한 성능 변화를 측정하였다. More specifically, FIG. 3 measures the change in performance for nanofibers without surface treatment (without RIE treatment), and changes in performance for 30s RIE treatment for surface treatment of reactive ion etching (RIE) for 30 seconds. Was measured. In addition, the change in performance for the 60s RIE treatment of the surface treatment of the reactive ion etching (RIE) for 60 seconds was measured, and the nanofibers (90s RIE treatment) of the surface treatment of the reactive ion etching (RIE) for 90 seconds. The change in performance for was measured.
여기서, 30초의 표면 처리를 1 사이클로 하며, 60초는 2 사이클, 90초는 3 사이클하였다. Here, 30 second of surface treatment was made into 1 cycle, 60 second was 2 cycles, and 90 second was 3 cycles.
도 3을 참조하면, 그래프의 x축(Operational time)은 시간을 나타내고, y축(Residual PM2.5 concentration in chamber)은 밀폐된 챔버 내의 미세먼지(대상 물질) 잔류 농도의 값을 나타낸다.Referring to FIG. 3, the x-axis (Operational time) of the graph represents time, and the y-axis (Residual PM 2.5 concentration in chamber) represents the value of the fine dust (target material) residual concentration in the closed chamber.
도 3에 도시된 바와 같이, 0초, 30초, 60초 및 90초의 표면 처리의 시간에 따라 밀폐된 챔버 내의 미세먼지 잔류 농도의 값이 감소하여 나노 섬유의 미세먼지 포집 성능이 좋아지는 것을 확인할 수 있다. 또한, 표면 처리의 시간에 따라 미세먼지의 포집 시간도 단축(점점 더 빨리 미세먼지를 포집함)되는 것을 확인할 수 있다.As shown in FIG. 3, it can be seen that the value of fine dust residual concentration in the closed chamber decreases with time of surface treatment of 0 seconds, 30 seconds, 60 seconds and 90 seconds, thereby improving the fine dust collection performance of the nanofibers. have. In addition, it can be seen that the collection time of the fine dust is also shortened (collecting the fine dust faster and faster) according to the surface treatment time.
이에 따라서, 본 발명의 실시예에 따른 유해물질 포집 필터의 제조 방법은 반응성 이온 에칭(RIE)의 표면 처리의 시간 증가에 비례하여 포집력이 향상되는 나노 섬유를 제조할 수 있다. Accordingly, the method for manufacturing a hazardous substance collection filter according to an embodiment of the present invention may produce nanofibers having improved collection power in proportion to an increase in time of surface treatment of reactive ion etching (RIE).
도 4는 본 발명의 실시예에 따른 표면 처리된 나노 섬유의 특성 변화에 대한 이미지 결과를 도시한 것이다.Figure 4 shows the image results for the characteristic change of the surface-treated nanofibers according to the embodiment of the present invention.
보다 구체적으로, 도 4는 표면 처리에 의해 물리적 및 화학적 특성이 변화되는 나노 섬유에 대한 이미지 결과를 도시한 것이다. More specifically, FIG. 4 shows image results for nanofibers whose physical and chemical properties are changed by surface treatment.
도 4a는 표면 처리하지 않은 나노 섬유(without RIE treatment)에 대한 이미지를 획득한 것이고, 도 4b는 30초 동안 반응성 이온 에칭(RIE)의 표면 처리한 나노 섬유(30s RIE treatment)에 대한 이미지를 획득한 것이다. 또한, 도 4c는 60초 동안 반응성 이온 에칭(RIE)의 표면 처리한 나노 섬유(60s RIE treatment)에 대한 이미지를 획득한 것이고, 도 4d는 90초 동안 반응성 이온 에칭(RIE)의 표면 처리한 나노 섬유(90s RIE treatment)에 대한 이미지를 획득한 것이다. FIG. 4A is an image of nanofibers without surface treatment (without RIE treatment), and FIG. 4B is an image of 30s RIE treatment of surface treatment of reactive ion etching (RIE) for 30 seconds. It is. In addition, FIG. 4C shows an image of a nanofiber (60s RIE treatment) surface-treated with reactive ion etching (RIE) for 60 seconds, and FIG. 4D shows nano-surface treatment of reactive ion etching (RIE) for 90 seconds. Images of fibers (90s RIE treatment) were obtained.
여기서, 30초의 표면 처리를 1 사이클로 하며, 60초는 2 사이클, 90초는 3 사이클하였다. Here, 30 second of surface treatment was made into 1 cycle, 60 second was 2 cycles, and 90 second was 3 cycles.
도 4a에서의 표면 처리하지 않은 나노 섬유의 평균 지름(Mean diameter)은 449±43nm를 나타내고, 도 4b에서의 30초 동안 반응성 이온 에칭(RIE)의 표면 처리한 나노 섬유의 평균 지름은 410±39nm를 나타낸다.The mean diameter of the unfinished nanofibers in FIG. 4A represents 449 ± 43 nm, and the average diameter of the surface treated nanofibers of reactive ion etching (RIE) for 30 seconds in FIG. 4B is 410 ± 39 nm. Indicates.
또한, 도 4c에서의 60초 동안 반응성 이온 에칭(RIE)의 표면 처리한 나노 섬유의 평균 지름은 347±43nm를 나타내고, 도 4d에서의 90초 동안 반응성 이온 에칭(RIE)의 표면 처리한 나노 섬유의 평균 지름은 305±37nm를 나타낸다. In addition, the average diameter of the surface-treated nanofibers of reactive ion etching (RIE) for 60 seconds in FIG. 4C represents 347 ± 43 nm, and the surface-treated nanofibers of reactive ion etching (RIE) for 90 seconds in FIG. 4D. The average diameter of 305 represents 305 ± 37 nm.
이에 따라서, 본 발명의 실시예에 따른 유해물질 포집 필터의 제조 방법은 반응성 이온 에칭(RIE)의 표면 처리의 시간 증가에 비례하여 직경(두께)이 감소하는 나노 섬유를 제조할 수 있다. Accordingly, the method for manufacturing a harmful substance collection filter according to an embodiment of the present invention may produce nanofibers whose diameter (thickness) decreases in proportion to an increase in time of surface treatment of reactive ion etching (RIE).
도 5는 본 발명의 실시예에 따른 표면 처리된 나노 섬유의 표면개질화 XPS 데이터의 결과를 도시한 것이다.5 shows the results of surface modified XPS data of surface treated nanofibers according to an embodiment of the present invention.
보다 구체적으로, 도 5a는 표면 처리하지 않은 나노 섬유의 표면개질화 XPS(X-ray Photoelectron Spectroscopy) 데이터의 결과를 도시한 것이고, 도 5b는 30초 동안 반응성 이온 에칭(RIE)의 표면 처리한 나노 섬유의 표면개질화 XPS 데이터의 결과를 도시한 것이며, 도 5c는 90초 동안 반응성 이온 에칭(RIE)의 표면 처리한 나노 섬유의 표면개질화 XPS 데이터의 결과를 도시한 것이다.More specifically, FIG. 5A shows the results of surface modified X-ray Photoelectron Spectroscopy (XPS) data of unfinished nanofibers, and FIG. 5B shows surface treated nanoparticles of reactive ion etching (RIE) for 30 seconds. The results of the surface modified XPS data of the fibers are shown, and FIG. 5C shows the results of the surface modified XPS data of the nanofibers surface treated with reactive ion etching (RIE) for 90 seconds.
여기서, 30초의 표면 처리를 1 사이클로 하며, 도 5c는 30초의 표면 처리를 3 사이클하였다. Here, 30 second surface treatment was used as 1 cycle, and FIG. 5C performed 3 cycles of 30 second surface treatment.
도 5를 참조하면, 그래프의 x축(Binding energy)은 결합에너지를 나타내고, y축(Intensity)은 강도를 나타낸다.Referring to FIG. 5, the x-axis (Binding energy) of the graph represents the binding energy, and the y-axis (Intensity) represents the intensity.
도 5에 도시된 바와 같이, 0초, 30초 및 90초의 표면 처리 시간에 따라 나노 섬유에 형성된 아미드기(-CONH), 에스테르기(-COOR) 및 카르복실기(-COOH)의 그래프가 변동되는 것을 확인할 수 있다. 이로부터 반응성 이온 에칭(RIE)의 표면 처리된 나노 섬유의 화학적 변화가 유도된 것을 알 수 있다.As shown in FIG. 5, the graphs of the amide group (-CONH), ester group (-COOR) and carboxyl group (-COOH) formed on the nanofibers vary depending on the surface treatment time of 0, 30, and 90 seconds. You can check it. It can be seen from this that a chemical change of the surface-treated nanofibers of reactive ion etching (RIE) was induced.
기존의 유기 섬유를 도전성 물질로 코팅하는 종래 기술은 나노 섬유 표면에서의 화학적 변화가 없으므로, 도 5에 도시된 바와 같은 그래프의 변화가 나타나지 않는다.The prior art of coating existing organic fibers with a conductive material has no chemical change on the surface of the nanofibers, so there is no change in the graph as shown in FIG.
반면, 본 발명의 실시예에 따른 유해물질 포집 필터의 제조 방법은 반응성 이온 에칭(RIE)의 표면 처리의 시간에 따른 나노 섬유 표면에서의 화학적 변화 (대상 물질과의 화학적 결합력 증가) 및 물리적 변화 (공기의 압력 손실 감소, 수명 연장)가 동시에 발생하여, 이에 따른 필터의 성능이 개선될 수 있다. On the other hand, the manufacturing method of the harmful substance collection filter according to the embodiment of the present invention is a chemical change (increase in the chemical bonding force with the target material) and physical change (on the nanofiber surface with time of surface treatment of reactive ion etching (RIE) ( Reduced air pressure loss, longer life), thereby improving the performance of the filter.
도 6은 본 발명의 실시예에 따른 표면 처리 전후에서 나노 섬유의 접촉각 변화를 도시한 것이다. 6 illustrates changes in contact angles of nanofibers before and after surface treatment according to an embodiment of the present invention.
보다 구체적으로, 도 6a는 표면 처리하지 않은 나노 섬유에 대한 접촉각을 나타내고, 도 6b는 반응성 이온 에칭(RIE)의 표면 처리한 나노 섬유에 대한 접촉각을 나타낸다.More specifically, FIG. 6A shows the contact angle for the nanofibers without surface treatment, and FIG. 6B shows the contact angle for the nanofibers with surface treatment of reactive ion etching (RIE).
도 6a에서의 표면 처리하지 않은 나노 섬유의 물에 대한 평균 접촉각은 82 이상을 나타내고, 도 6b에서의 반응성 이온 에칭(RIE)의 표면 처리한 나노 섬유의 물에 대한 평균 접촉각은 10 미만을 나타낸다.The average contact angle with respect to water of the unfinished nanofibers in FIG. 6A represents 82 or more, and the average contact angle with respect to water of the surface treated nanofibers of reactive ion etching (RIE) in FIG. 6B shows less than 10. FIG.
도 6에 도시된 바와 같이, 표면 처리를 하지 않은 나노 섬유는 반응성 이온 에칭(RIE)의 표면 처리한 나노 섬유에 비해 소수성이 높은 것을 알 수 있다.As shown in FIG. 6, it can be seen that the nanofibers without surface treatment have higher hydrophobicity than the nanofibers with surface treatment of reactive ion etching (RIE).
이에 따라서, 본 발명의 실시예에 따른 유해물질 포집 필터의 제조 방법은 반응성 이온 에칭(RIE)의 표면 처리에 의해 친수성이 향상된 나노 섬유를 제조할 수 있으며, 친수성이 향상된 나노 섬유에 의해 대상 물질에 대한 포집력이 향상될 수 있다. Accordingly, the method for manufacturing a hazardous substance collection filter according to an embodiment of the present invention can produce nanofibers having improved hydrophilicity by surface treatment of reactive ion etching (RIE), and the target material by nanofibers having improved hydrophilicity. Collection power can be improved.
도 7은 본 발명의 실시예에 따른 표면 처리된 나노 섬유를 포함하는 필터의 성능 변화를 도시한 것이다.Figure 7 shows the performance change of the filter comprising a surface treated nanofiber according to an embodiment of the present invention.
보다 구체적으로, 도 7은 표면 처리하지 않은 나노 섬유(0초), 30초 동안 반응성 이온 에칭(RIE)의 표면 처리한 나노 섬유(30s 표면처리), 60초 동안 반응성 이온 에칭(RIE)의 표면 처리한 나노 섬유(60s 표면처리), 90초 동안 반응성 이온 에칭(RIE)의 표면 처리한 나노 섬유(90s 표면처리)에 대한 미세먼지 포집 효율, 압력손실, 기준치 값, 접촉값 및 성능지수 각각의 실험 결과를 표로 도시한 것이다.More specifically, FIG. 7 shows the surface of nanofibers (0 seconds) untreated, the surface of nanofibers (30s surface treated) with reactive ion etching (RIE) for 30 seconds, and the surface of reactive ion etching (RIE) for 60 seconds. Fine dust collection efficiency, pressure loss, reference value, contact value and performance index for the treated nanofibers (60s surface treatment) and the nanofibers treated with reactive ion etching (RIE) for 90 seconds. The experimental results are shown in a table.
도 7을 참조하면, 0초, 30초, 60초 및 90초의 표면 처리 시간에 따라 나노 섬유의 미세먼지 포집 효율이 상승하고, 압력손실은 감소하며, 미세먼지(PM2.5)에 대한 WHO(세계보건 기구)의 기준치 값(25ug/m3 이하)에 도달하는 시간이 감소하는 것을 알 수 있다.Referring to Figure 7, according to the surface treatment time of 0 seconds, 30 seconds, 60 seconds and 90 seconds, the fine dust collection efficiency of the nanofibers increases, the pressure loss is reduced, and WHO ( It can be seen that the time to reach the standard value (25 ug / m3 or less) of the WHO decreases.
또한, 접촉각이 83°에서 측정불가 수준(친수성)으로 크게 감소하는 것을 나타내며, 이를 에어필터의 성능지수 값(QF)으로 계산하여 나타내면 표면 처리 전(0초) 0.1264에서 30초, 60초 및 90초의 표면 처리의 시간에 따라 0.1564까지 증가하는 것을 알 수 있다.In addition, it indicates that the contact angle is greatly reduced to an unmeasurable level (hydrophilicity) at 83 °, which is calculated from the QF value of the air filter, and is represented by 0.1264 to 30 seconds, 60 seconds and 90 seconds before surface treatment (0 seconds). It can be seen that it increases to 0.1564 with the time of the surface treatment of the second.
이에 따라서, 본 발명의 실시예에 따른 유해물질 포집 필터의 제조 방법은 반응성 이온 에칭(RIE)의 표면 처리의 시간 증가에 따라 미세먼지 포집 효율이 증가하고, 압력손실은 감소하며, WHO 기준치 값에 도달하는 시간은 감소하고, 성능지수 값은 증가하는 나노 섬유를 제조할 수 있다. Accordingly, in the method of manufacturing the hazardous material collection filter according to the embodiment of the present invention, as the time of surface treatment of reactive ion etching (RIE) increases, the fine dust collection efficiency increases, the pressure loss decreases, and the WHO reference value Nanofibers can be produced in which time to reach is reduced and figure of merit increases.
그러므로, 표면 처리된 나노 섬유를 이용하여 대상 물질과의 화학적 결합력이 증가하여 포집력이 향상된 필터를 제조할 수 있으며, 보다 효율적인 공기청정 필터로의 활용 및 공기청정 장치로의 적용이 가능할 수 있다. Therefore, the surface-treated nanofibers can be used to manufacture a filter having improved collection power by increasing the chemical bonding strength with the target material, and can be utilized as a more efficient air cleaning filter and application to an air cleaning device.
이상과 같이 실시예들이 비록 한정된 실시예와 도면에 의해 설명되었으나, 해당 기술분야에서 통상의 지식을 가진 자라면 상기의 기재로부터 다양한 수정 및 변형이 가능하다. 예를 들어, 설명된 기술들이 설명된 방법과 다른 순서로 수행되거나, 및/또는 설명된 시스템, 구조, 장치, 회로 등의 구성요소들이 설명된 방법과 다른 형태로 결합 또는 조합되거나, 다른 구성요소 또는 균등물에 의하여 대치되거나 치환되더라도 적절한 결과가 달성될 수 있다.Although the embodiments have been described by the limited embodiments and the drawings as described above, various modifications and variations are possible to those skilled in the art from the above description. For example, the described techniques may be performed in a different order than the described method, and / or components of the described systems, structures, devices, circuits, etc. may be combined or combined in a different form than the described method, or other components. Or even if replaced or substituted by equivalents, an appropriate result can be achieved.
그러므로, 다른 구현들, 다른 실시예들 및 특허청구범위와 균등한 것들도 후술하는 특허청구범위의 범위에 속한다.Therefore, other implementations, other embodiments, and equivalents to the claims are within the scope of the claims that follow.
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| KR100635136B1 (en) * | 2004-12-30 | 2006-10-17 | 이재근 | Manufacturing method of nanofiber filter and nanofiber filter using functional nanofiber |
| US8709809B2 (en) * | 2007-06-22 | 2014-04-29 | Innovative Surface Technologies, Inc. | Nanofibers containing latent reactive groups |
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