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WO2018138525A1 - Procédé d'impression et encre - Google Patents

Procédé d'impression et encre Download PDF

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Publication number
WO2018138525A1
WO2018138525A1 PCT/GB2018/050245 GB2018050245W WO2018138525A1 WO 2018138525 A1 WO2018138525 A1 WO 2018138525A1 GB 2018050245 W GB2018050245 W GB 2018050245W WO 2018138525 A1 WO2018138525 A1 WO 2018138525A1
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WO
WIPO (PCT)
Prior art keywords
ink
water
inkjet
film
curing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/GB2018/050245
Other languages
English (en)
Inventor
Kevin Burns
Carole Noutary
Matthew KITE
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fujifilm Speciality Ink Systems Ltd
Original Assignee
Fujifilm Speciality Ink Systems Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from GBGB1701502.5A external-priority patent/GB201701502D0/en
Priority claimed from GBGB1702390.4A external-priority patent/GB201702390D0/en
Priority claimed from GBGB1713389.3A external-priority patent/GB201713389D0/en
Application filed by Fujifilm Speciality Ink Systems Ltd filed Critical Fujifilm Speciality Ink Systems Ltd
Priority to GB1910442.1A priority Critical patent/GB2572520B/en
Publication of WO2018138525A1 publication Critical patent/WO2018138525A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00—Inks
    • C09D11/02—Printing inks
    • C09D11/10—Printing inks based on artificial resins
    • C09D11/101—Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/0041—Digital printing on surfaces other than ordinary paper
    • B41M5/0047—Digital printing on surfaces other than ordinary paper by ink-jet printing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/0041—Digital printing on surfaces other than ordinary paper
    • B41M5/0064—Digital printing on surfaces other than ordinary paper on plastics, horn, rubber, or other organic polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
    • B41M7/0081—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using electromagnetic radiation or waves, e.g. ultraviolet radiation, electron beams
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
    • B41M7/009—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using thermal means, e.g. infrared radiation, heat
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00—Inks
    • C09D11/30—Inkjet printing inks
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00—Inks
    • C09D11/30—Inkjet printing inks
    • C09D11/32—Inkjet printing inks characterised by colouring agents
    • C09D11/322—Pigment inks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/0023—Digital printing methods characterised by the inks used

Definitions

  • the present invention relates to a method of printing and a printing ink.
  • the invention relates to a method of printing an inkjet ink and an inkjet ink, which is for printing onto a food packaging.
  • Inkjet printing is an ideal process in order to overcome such issues on account of its flexibility and ease of use.
  • inks which are suitable for use in inkjet printing, can cause problems when applied to a food packaging substrate.
  • food packaging represents a particular challenge on account of the strict safety limitations on the properties of materials, which come into contact with food, including indirect additives like packaging inks.
  • it is necessary to control and quantify the migration and/or odour of the components of the printed image on the food packaging into the food products.
  • Specific exclusions based on their odour and/or migration properties include volatile organic solvents and many monomers typically used in UV curing inks.
  • Aqueous inkjet inks are used for food packaging applications as they are low odour and carry a low risk of migration, but their use is limited to suitable substrates on which they can gain adhesion e.g. paper and board and they are more prone to jetting problems than curable inks due to their drying behaviour.
  • UV curable inks have good adhesion to plastic materials used for food packaging.
  • Printing using UV curing inks, which comprise reactive monomers, is dependent on the dose of UV radiation directed at the printed film to effect polymerisation of the reactive components in the ink. This has a major influence on the levels of unreacted residual monomer.
  • inks suitable for inkjet printing typically need a low viscosity, preferably below 25 mPas at jetting temperature.
  • WO 2013/093414 discloses compositions comprising high molecular weight (greater than 1 ,000 Daltons) multifunctional (meth)acrylate oligomers diluted with an organic solvent. Materials with molecular weights of over 1 ,000 Daltons are widely recognised as being too large to pass through cell membranes and hence it is desirable to use such components in inks for use in the food packaging industry.
  • the present invention provides a method of printing an inkjet ink, wherein the inkjet ink comprises: an aqueous polyurethane (meth)acrylate dispersion, which is redispersible in water after thermal drying and before curing; a surfactant; and a colouring agent; the method comprising: (i) inkjet printing the inkjet ink onto a substrate; and then, in either order, (ii) drying the printed ink; and (iii) curing the printed ink by exposing the printed ink to a low-energy electron beam.
  • the inkjet ink comprises: an aqueous polyurethane (meth)acrylate dispersion, which is redispersible in water after thermal drying and before curing; a surfactant; and a colouring agent; the method comprising: (i) inkjet printing the inkjet ink onto a substrate; and then, in either order, (ii) drying the printed ink; and (iii) curing the printed ink by
  • the present invention further provides an inkjet ink comprising: an aqueous polyurethane (meth)acrylate dispersion, which is redispersible in water after thermal drying and before curing; a surfactant; and a colouring agent; wherein the ink is substantially free of photoinitiator.
  • aqueous polyurethane (meth)acrylate dispersions can be used to formulate radiation curable inkjet inks that exhibit both the physical film properties required, such as chemical and scratch resistance, but, still have the desired low migration/odour properties and viscosity required for inkjet application.
  • Aqueous PUD in dispersed form is a high molecular weight material suspended in an aqueous continuous phase and, as such, the viscosity and molecular weight are largely decoupled.
  • PUDs are known for application in the wood-coating industry.
  • PUDs for the wood industry need to dry to a resilient film via water loss during an initial thermal drying process. This limits potential for damage during transportation of coated materials prior to cure which gives a final boost to the film toughness and chemical resistance.
  • this physical drying prior to cure is highly undesirable for the inkjet process and would lead to inks drying into printhead nozzles that would become permanently blocked.
  • dispersible aqueous PUDs suitable for the present invention are redispersible in water after thermal drying and before curing meaning that it is easier to clean the inkjet printer. This property allows removal of any ink deposits from inkjet printheads that may build up during the printing process. The ink deposits are easily removable by water after thermal drying and before curing without the formation of solid particulates that could block the printhead nozzles.
  • the inkjet ink of the present invention is particularly suited for curing with low-energy electron beam. It has previously been found that low-energy electron beam can break up components of the ink, in particular monomers, which would have disastrous effects for inkjet inks applied to food packaging applications. However, it has been found that the inkjet ink of the present invention can be subjected to low-energy electron beam without breaking down the components of the ink.
  • the inkjet inks of the present invention comprising a PUD are particularly advantageous because the PUD has a high molecular weight, is more robust and as such does not break down and remains largely intact during electron bombardment during low-energy electron beam curing.
  • the ink of the invention comprises an aqueous polyurethane (meth)acrylate dispersion (PUD).
  • PUD polyurethane
  • the PUD of the invention is aqueous. It is redispersible in water after thermal drying and before curing. It should be noted that resolubility and resoluble are terms often used in the art to mean redispersibility and redispersible, respectively.
  • redispersibility of the ink in water after thermal drying and before curing is controlled by the selection of the PUD.
  • PUDs are characterised by their physical drying properties. Most PUDs dry to a highly resilient film solely by water loss, where the final curing stage is only required to increase the final chemical resistance of the film. This characteristic makes the majority of PUDs unsuitable for inkjet application.
  • the test to measure the suitability of an aqueous PUD for use in the ink of the present invention involves measuring the redispersibility of a PUD in water after thermal drying and before curing.
  • the aqueous PUD under test is blended with an aqueous pigment dispersion to facilitate observation of film redispersion and removal.
  • a surfactant is added to reduce surface tension and to allow wetting onto a suitable test substrate.
  • the composition is coated onto a suitable test substrate to produce a wet film. The wet film is thermally dried and then cooled to room temperature. Redispersibilty of the thermally dried ink film in water can then be assessed by a water rub test.
  • the water rub test is well known in the art.
  • One then carries out a single rub where the saturated cloth is applied to one side of the dried PUD film and under light pressure, traverses the length of the dried PUD film in a single stroke.
  • the PUD In order for the PUD to be suitable for use in the present invention, the PUD must be dispersible in water after thermal drying and before curing. Put another way, the PUD film should be cleanly removed from the substrate surface leaving no residual staining visible to the naked eye after a single rub. The presence of the pigment in the film helps to determine if this requirement has been met as the substrate should become visible when the colour is removed.
  • the PUD of the invention after thermal drying and before curing can be redispersed in water in a single rub of the water rub test.
  • a PUD is water-dispersible after thermal drying and before curing if it maintains its water sensitivity/compatibility after thermal drying and before curing.
  • a water-sensitive functionalised PUD In order to maintain this water sensitivity/compatibility in a PUD after thermal drying and before curing, it is necessary to maintain a water-sensitive functionalised PUD after thermal drying and before curing.
  • Such functionality must be water-sensitive and therefore hydrophilic, and often includes ionic groups.
  • An example of a PUD having ionic functionality which is maintained after thermal drying and before curing is a PUD which has carboxylic acid functional groups which are neutralised with an alkali metal hydroxide, such as NaOH, to produce a metal salt.
  • Such a PUD maintains water dispersibility after thermal drying and before curing because the PUD salt is stable and compatible with water.
  • An example of a PUD having non-ionic functionality which maintains oxygen functionality after thermal drying and before curing is a PUD having non-ionic blocks in the PUD chain of the polymer, such as polyether blocks. Such redispersibility of the PUD in water after thermal drying and before curing allows for easy cleaning of the nozzles of an inkjet printer.
  • a PUD is not water-dispersible after thermal drying and before curing if it has reduced water sensitivity/compatibility after thermal drying. This occurs if the water-sensitive functional groups are lost during thermal drying of the ink to produce a thermally dried film.
  • a PUD has carboxylic acid functional groups and is neutralised with an amine salt as opposed to for example an alkali metal hydroxide
  • on thermal drying of an ink comprising such a functionalised PUD this results in the breaking down of the amine salt.
  • This amine salt is driven off during thermal drying and hence the ionic character of the PUD is lost and a PUD with carboxylic acid groups remains, which is not redispersible in water.
  • PUDs for the present invention which are redispersible in water after thermal drying and before curing, are available commercially, for example, from BASF.
  • the PUD which is redispersible in water after thermal drying and before curing preferably has a molecular weight of over 1 ,000 Daltons.
  • the PUD has a molecular weight of 5,000 to 22,000 Daltons, preferably 10,000 to 20,000 Daltons, as measured by Infinity 1260 supplied by Agilent technologies, using gel permeation chromatography calibrated against polystyrene standards.
  • the aqueous PUD which is redispersible in water after thermal drying and before curing is in dispersed form and preferably has a particle size of less than 200 nm as measured by Zeta PALS provided by Brookhaven Instruments Corporation.
  • the aqueous PUD which is redispersible in water after thermal drying and before curing with low- energy electron beam radiation, is non-dispersible in water after curing with low-energy electron beam radiation.
  • the aqueous PUD is crosslinkable when exposed to low-energy electron beam radiation as it is acrylate functionalised. This helps to provide the physical film properties required, such as chemical and scratch resistance.
  • the ink of the present invention comprises 20 to 80%, more preferably 30 to 70% and most preferably 40 to 60 % by weight of aqueous PUD which is redispersible in water after thermal drying.
  • the inks of the invention comprise water.
  • the water may solely come from that already contained in the PUD or may be additionally and separately added water.
  • the total amount of water present in the ink of the present invention is preferably 40 to 80%, more preferably 60 to 75% by weight based on the total weight of the ink.
  • the inks of the invention comprise at least one colouring agent.
  • the colouring agent may be either dissolved or dispersed in the liquid medium of the ink.
  • the colouring agent is a dispersible pigment, of the types known in the art and commercially available such as under the trade-names Paliotol (available from BASF pic), Cinquasia, Irgalite (both available from Ciba Speciality Chemicals) and Hostaperm (available from Clariant UK).
  • the pigment may be of any desired colour such as, for example, Pigment Yellow 13, Pigment Yellow 83, Pigment Red 9, Pigment Red 184, Pigment Blue 15:3, Pigment Green 7, Pigment Violet 19 and Pigment Black 7. Especially useful are black and the colours required for trichromatic process printing. Mixtures of pigments may be used.
  • Cyan phthalocyanine pigments such as Phthalocyanine blue 15.4.
  • Yellow azo pigments such as Pigment yellow 120, Pigment yellow 151 , Pigment yellow 155 and Pigment yellow 74.
  • Magenta quinacridone pigments, such as Pigment violet 19 or mixed crystal quinacridones such as Cromophtal Jet magenta 2BC and Cinquasia RT-355D.
  • Black carbon black pigments such as Pigment black 7.
  • Pigment particles dispersed in the ink should be sufficiently small to allow the ink to pass through an inkjet nozzle, typically having a particle size less than 8 ⁇ , preferably less than 5 ⁇ , more preferably less than 1 ⁇ and particularly preferably less than 0.5 ⁇ .
  • the colorant is preferably present in an amount of 20% by weight or less, preferably 10% by weight or less, by weight.
  • a higher concentration of pigment may be required for white inks, however, for example up to and including 30% by weight, or 25% by weight.
  • the inks may be in the form of an ink set comprising a cyan ink, a magenta ink, a yellow ink and a black ink (a so-called trichromatic set).
  • the inks in a trichromatic set can be used to produce a wide range of colours and tones.
  • Other inkjet ink sets may also be used, such as CMYK+white.
  • the ink of the present invention may optionally include a water-dispersible or water-soluble photoinitiator.
  • the free-radical, water-dispersible or water-soluble photoinitiator can be selected from any of those known in the art.
  • Irgacure 2959 and 2-hydroxy-1 - ⁇ 4-[2-(2- hydroxyethoxy)ethoxy]phenyl ⁇ -2-methylpropan-1 -one (PM10028).
  • the presence of one or more photoinitiators is optional as it is not necessary to include a photoinitiator in the inkjet ink in order to achieve a thorough cure of the ink. This is because the ink can cure without the presence of one or more photoinitiators owing to curing with a low-energy electron beam. It is surprising that low-energy electron beam can be used to cure the inkjet ink of the present invention.
  • the inkjet ink of the present invention has been found to be particularly suited for curing with low-energy electron beam.
  • the photoinitiator is present in an amount of 20% by weight or less, preferably 5% by weight or less, based on the total weight of the ink.
  • the inkjet ink is substantially free of photoinitiator. By “substantially free” is meant that no photoinitiator is intentionally added to the ink.
  • the ink may comprise less than 1 % by weight of photoinitiator, more preferably less than 0.5% by weight of photoinitiator, based on the total weight of the ink.
  • the inkjet ink is free of photoinitiator.
  • An inkjet ink that is substantially free of photoinitiator is advantageous in food packaging applications as there will be no unreacted photoinitiator or unreacted photoinitiator fragments present in the cured inkjet ink film.
  • Photo initiators create free radicals when exposed to radiation. These radicals react with reactive components of the ink (such as reactive monomers and oligomers). However, some photoinitiator and photoinitiator fragments will remain unreacted in the cured ink film and this is problematic for food packaging applications as such unreacted components can migrate into the substrate. In the ink of the present invention, photoinitiator is not necessary to achieve cure owing to curing with low-energy electron beam.
  • the surface tension of the ink is controlled by the addition of one or more surface active materials such as commercially available surfactants. Therefore, the ink of the present invention further comprises a surfactant.
  • surfactants are well known in the art and a detailed description is not required. Adjustment of the surface tension of the inks allows control of the surface wetting of the inks on various substrates, for example, plastic substrates. Too high a surface tension can lead to ink pooling and/or a mottled appearance in high coverage areas of the print. Too low a surface tension can lead to excessive ink bleed between different coloured inks.
  • the surface tension is preferably in the range of 20-40 mNm 1 and more preferably 25-35 mNm 1 .
  • the surfactant is present in an amount of 0.01 to 5 % by weight.
  • the amounts by weight provided herein are based on the total weight of the ink.
  • the inkjet ink exhibits a desirable low viscosity (100 mPas or less, more preferably 50 mPas or less and most preferably 35 mPas or less at 25°C).
  • the ink of the present invention preferably further comprises a humectant. This can be any material that acts to retain water in the system, which are well-known in the art. Examples of humectants suitable for the present invention are water-soluble polyols or glycols. For example glycerol, (poly)ethylene glycol, (poly)propylene glycol and the like.
  • the most preferred humectant is 2-methyl 1 ,3 propanediol
  • the ink of the present invention optionally comprises a thickener, more preferably a synthetic thickener to facilitate the adjustment of the ink viscosity. Thickeners and more specifically, synthetic thickeners, are well known in the art and a detailed description is therefore not required.
  • the ink contains 0.1 to 5% thickener, more preferably 0.1 to 2% thickener, by weight based on the total weight of the ink.
  • the ink is free from thickener.
  • the synthetic thickener when present, has Newtonian rheology. Preferably therefore, the synthetic thickener is not thixotropic and does not cause shear thinning of the ink.
  • the thickener is a polyurethane thickener.
  • Polyurethane thickeners are water-soluble polyurethane polymers which comprise the simultaneous presence of linear or branched polymers which contain hydrophilic segments (for example, polyether chains containing at least 5 aikylene oxide units, preferably ethylene oxide units), hydrophobic segments (for example, hydrocarbon segments containing at least 6 carbon atoms) and urethane groups.
  • a preferred example of a thickener material for suitable for use in the present invention is Additol VXW 6360, which is a polyether polyurethane thickener partly dissolved in deionized water and butyl diglycol, having an active content 30%, supplied by Allnex.
  • components of types known in the art may be present in the ink to improve the properties or performance.
  • these components may be, for example, defoamers, dispersants, synergists for the photoinitiator, stabilisers against deterioration by heat or light, reodorants, flow or slip aids, biocides and identifying tracers.
  • the ink of the present invention is preferably free from monomeric material with a level of ethoxylation of five or higher (5EO or higher), more preferably four or higher (4EO or higher) and most preferably three or higher (3EO or higher).
  • Ethoxylation is a chemical reaction in which ethylene oxide units are added to alcohol functional groups.
  • Monomeric material can often be present in aqueous polyurethane (meth)acrylate dispersions as a result of their process of manufacture.
  • the ink may be prepared by known methods such as stirring with a high-speed water-cooled stirrer, or milling on a horizontal bead-mill.
  • the present invention also provides a cartridge containing the inkjet ink as defined herein. It also provides a printed substrate having the ink as defined herein printed thereon. Suitable substrates are a food packaging.
  • Food packaging is typically formed of flexible and rigid plastics (e.g. food-grade polystyrene and PE/PP films), paper and board (e.g. corrugated board).
  • the printing is performed by inkjet printing, e.g.
  • the inks are dried and exposed to low-energy electron beam radiation to cure the ink. Evaporation of the water can occur simply by exposure of the inks to the atmosphere, but the inks may also be heated to accelerate evaporation.
  • the exposure to radiation may be performed in an inert atmosphere, e.g. using a gas such as nitrogen, in order to assist curing of the ink.
  • the present invention further provides a method of printing an inkjet ink, wherein the inkjet ink comprises: an aqueous polyurethane (meth)acrylate dispersion, which is redispersible in water after thermal drying and before curing; a surfactant; and a colouring agent; the method comprising: (i) inkjet printing the inkjet ink onto a substrate; and then, in either order, (ii) drying the printed ink; and (iii) curing the printed ink by exposing the printed ink to a low-energy electron beam.
  • the inkjet ink comprises: an aqueous polyurethane (meth)acrylate dispersion, which is redispersible in water after thermal drying and before curing; a surfactant; and a colouring agent; the method comprising: (i) inkjet printing the inkjet ink onto a substrate; and then, in either order, (ii) drying the printed ink; and (iii) curing the printed ink by
  • drying and “cure” are often used interchangeably in the art when referring to radiation-curable inkjet inks to mean the conversion of the inkjet ink from a liquid to solid by polymerisation and/or crosslinking of the radiation-curable material.
  • drying is meant the removal of the solvent by evaporation
  • curing is meant the polymerisation and/or crosslinking of the radiation-curable material.
  • the source of low-energy electron beam can be any source of low-energy electron beam that is suitable for curing radiation-curable inks.
  • Suitable low-energy electron beam sources include commercially available ebeam curing lamps, such as a 280mm comet ebeam curing lamp which has a penetrating voltage of 80kV and is capable of delivering a dosage of 30 kGy at 100 m/min.
  • low- energy for the ebeam, it is meant that it delivers an electron beam having a dose at the substrate of 100 kGy or less, preferably 50 kGy or less.
  • Ebeam curing is characterised by dose (energy per unit mass, measured in kilograys (kGy)) deposited in the substrate via electrons. Electron beam surface penetration depends upon the mass, density and thickness of the material being cured. Compared with UV penetration, electrons penetrate deeply through both lower and higher density materials. Unlike UV curing, photoinitiators are not required for ebeam curing to take place.
  • Ebeam curing is well-known in the art and therefore a detailed explanation of the curing method is not required.
  • the ink of the invention is exposed to the ebeam, which produces sufficient energy to instantaneously break chemical bonds and enable polymerisation or crosslinking.
  • UV curing As discussed above, a disadvantage of UV curing is that unreacted photoinitiator and unreacted photoinitiator fragments remain a part of any given UV inkjet ink formulation after curing occurs. Depending on the construction of the printed substrate, unreacted photoinitiator fragments along with any unreacted monomers and oligomers present can migrate into the substrate. Use of ebeam curing, with the option of using no photoinitiators, therefore helps to meet low migration requirements, which are particularly relevant for food packaging.
  • low-energy electron beam can be used to cure inkjet inks suitable for application to food packaging as the components of the ink tend to break down on exposure to low-energy electron beam.
  • the inkjet ink of the present invention can be subjected to low-energy electron beam without breaking down the components of the ink. Therefore, the present invention is particularly suited to food packaging applications, especially as photoinitiators are not required to effect cure.
  • Example 1 preparation of a aqueous PUD test sample
  • the PUD under test is blended with an aqueous pigment dispersion to facilitate observation of film redispersion and removal.
  • a surfactant is added to reduce surface tension and to allow wetting onto a suitable test substrate.
  • the PUD test composition therefore comprises the components as set out in Table 1 .
  • Table 1 The components of Table 1 are accurately weighed into a mixing vessel and stirred with a flat bladed impeller stirrer at 800 rpm for 20 minutes to ensure the composition is fully homogeneous. After mixing, the composition is allowed to stand for 24 hours to deaerate.
  • the PUD test composition is then coated onto a 220 micron gloss PVC (Genotherm, as supplied by Klockner Pentaplast) using a number 2 K bar. A wet film is deposited of approximately 12 microns.
  • the ink film is then dried by placing in an oven set at 60°C for three minutes.
  • the redispersibility of the thermally dried ink film is assessed.
  • the corner of a sheet of E Tork paper towel (supplied by Tork UK) is wetted with 1 ml of deionised water and placed over the tip of the index finger.
  • the wetted corner of the paper towel is brought into contact with the thermally dried PUD film at the left hand side of the printed film and drawn across the printed film in single stroke with a light pressure. The stroke is continued until the wetted paper towel has completely traversed the printed film
  • the ink film is cleanly removed from the substrate surface leaving no residual staining visible to the naked eye. Further, there is no particulate matter, visible to the naked eye, transferred to the wiping paper or to the substrate at the end of the wiping area.
  • An ink as detailed in Table 2, was prepared by mixing the components in the given amounts using a serrated impeller-type stirrer until homogenous. Amounts are given as weight percentages based on the total weight of the ink.
  • the ink of Table 2 was drawn down onto a 200 micron gloss PVC substrate using a no.2 K bar applicator depositing a 12 micron wet film.
  • the film was thermally dried by placing the print into an oven set at 60°C for three minutes. The redispersibility of the thermally dried film was checked by wiping a soft cloth soaked in water across the surface.
  • the print was cured by exposing the print to a low-energy electron beam using a 280mm comet ebeam curing lamp which has a penetrating voltage of 80kV and is capable of delivering a dosage of 30 kGy at 100 m/min.
  • the film properties were assessed by its resistance to double rubs of a soft cloth soaked with A) water and B) isopropyl alcohol.
  • the ink film properties are detailed in Table 4.
  • Example 3 (ink)
  • An ink as detailed in Table 5, was prepared by mixing the components in the given amounts using a serrated impeller-type stirrer until homogenous. Amounts are given as weight percentages based on the total weight of the ink.
  • the ink of Table 5 was drawn down onto a 200 micron gloss PVC substrate using a no.2 K bar applicator depositing a 12 micron wet film.
  • the film was thermally dried by placing the print into an oven set at 60°C for three minutes. The redispersibility of the thermally dried film was checked by wiping a soft cloth soaked in water across the surface.
  • the print was cured by exposing the print to a low-energy electron beam using a 280mm comet ebeam curing lamp which has a penetrating voltage of 80kV and is capable of delivering a dosage of 30 kGy at 100 m/min.
  • the film properties were assessed by its resistance to double rubs of a soft cloth soaked with A) water and B) isopropyl alcohol.
  • the ink film properties are detailed in Table 6.
  • Example 4 comparative ink
  • a comparative ink as detailed in Table 7, was prepared by mixing the components in the given amounts using a serrated impeller-type stirrer until homogenous. Amounts are given as weight percentages based on the total weight of the ink.
  • the ink of Table 7 was drawn down onto a 200 micron gloss PVC substrate using a no.2 K bar applicator depositing a 12 micron wet film.
  • the film was thermally dried by placing the print into an oven set at 60°C for three minutes. The resolubility of the thermally dried film was checked by wiping a soft cloth soaked in water across the surface.
  • the print was cured by exposing the print to a low-energy electron beam using a 280mm comet ebeam curing lamp which has a penetrating voltage of 80kV and is capable of delivering a dosage of 30 kGy at 100 m/min.
  • the film properties were assessed by its resistance to double rubs of a soft cloth soaked with A) water and B) isopropyl alcohol.
  • the ink film properties are detailed in Table 9.
  • Example 5 (ink)
  • An ink as detailed in Table 10, was prepared by mixing the components in the given amounts using a serrated impeller-type stirrer until homogenous. Amounts are given as weight percentages based on the total weight of the ink.
  • the ink of Table 10 was drawn down onto a 200 micron gloss PVC substrate using a no.2 K bar applicator depositing a 12 micron wet film. The film was left to dry at room temperature for two hours. The resolubility of the dried film was checked by wiping a soft cloth soaked in water across the surface. Finally, the print was cured by exposing the print to a low-energy electron beam under a nitrogen-rich atmosphere containing 230 ppm oxygen, using an ebeam curing lamp which has a penetrating voltage of 100 kV and is capable of delivering a dosage of 50 kGy at 30 m/min. The cured film was assessed for scratch resistance, flexibility, the presence of migratable components, and odour.
  • Scratch resistance was assessed using a cross hatch tape removal test. The test is as follows. Score surface with an elcometer/blade to form a cross hatch area and apply scotch 3m610 tape across the scored area. After applying pressure, remove the tape and assess for ink removal from the substrate. A good result would typically have no more than 15% of the ink removed by the tape from the substrate.
  • the film was tested for the presence of migratable components by solvent extraction. The test is as follows. The print was cut into thin slices and then placed into a flat bottom flask with 10cm 2 of standard solution, consisting of a known concentration of an internal standard, 4-benzoyl 4'-methyldiphenyl sulphide, in acetonitrile; this was shaken for 30 minutes and allowed to stand. The extraction of the film was placed in glass vials before being placed in amber HPLC vials for testing.
  • the extracts were analysed via HPLC using acetonitrile/water and the quantities were determined via GC.
  • the film showed no detectable migration ( ⁇ 0.05 mg/dm 2 ) of common UV monomers and photoinitiators.
  • odour of the film was assessed. Samples of the film were placed into airtight sealable Kilner glass jars and stored at room temperature for 24 hours. After storage, the jars were opened and the odour emanating from each sample was assessed by a panel of testers. For each sample, the strength of the odour was given a rating from 1 to 5, using an unprinted sample as a control. A rating of 1 indicates a strong odour and a rating of 5 indicates no perceptible odour. A rating of 3 is deemed acceptable. The samples tested were all given a rating of 3 or less.
  • the ink film properties are detailed in Table 1 1 .
  • any dried ink residue from the ink of Example 5 would be readily removed from the printhead nozzle plate by gentle cleaning with water.
  • the ready dissolution of a dried ink film prevents the risk of blocking of jets with particulate matter.
  • the ink of Example 5 provides the desired combination of properties, namely excellent cure speed, scratch resistance and flexibility, and the ink has the desired low odour/migration properties. Such an ink is therefore particularly suited for application to food packaging.

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  • Chemical & Material Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Health & Medical Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Thermal Sciences (AREA)
  • Inks, Pencil-Leads, Or Crayons (AREA)
  • Ink Jet Recording Methods And Recording Media Thereof (AREA)

Abstract

La présente invention concerne un procédé d'impression d'une encre pour jet d'encre, l'encre pour jet d'encre comprenant : une dispersion aqueuse de (méth)acrylate de polyuréthane, qui est redispersible dans l'eau après séchage thermique et avant durcissement ; un tensioactif ; et un agent colorant ; le procédé comprenant : (i) l'impression par jet d'encre de l'encre pour jet d'encre sur un substrat ; et dans l'un ou l'autre ordre, (ii) le séchage de l'encre imprimée ; et (iii) le durcissement de l'encre imprimée par exposition de l'encre imprimée à un faisceau d'électrons à faible énergie. La présente invention concerne en outre une encre pour jet d'encre comprenant : une dispersion aqueuse de polyuréthane (méth) acrylate, qui est redispersible dans l'eau après séchage thermique et avant durcissement ; un tensioactif ; et un agent colorant; l'encre étant sensiblement exempte de photo-initiateur. Le procédé et l'encre selon la présente invention sont particulièrement appropriés pour l'application à un emballage alimentaire.
PCT/GB2018/050245 2017-01-30 2018-01-29 Procédé d'impression et encre Ceased WO2018138525A1 (fr)

Priority Applications (1)

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GBGB1701502.5A GB201701502D0 (en) 2017-01-30 2017-01-30 Printing method and ink
GB1701502.5 2017-01-30
GB1702390.4 2017-02-14
GBGB1702390.4A GB201702390D0 (en) 2017-02-14 2017-02-14 Printing method and ink
GBGB1713389.3A GB201713389D0 (en) 2017-08-21 2017-08-21 Printing method and ink
GB1713389.3 2017-08-21

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Cited By (6)

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Publication number Priority date Publication date Assignee Title
EP3858634A1 (fr) * 2020-01-28 2021-08-04 Tetra Laval Holdings & Finance S.A. Procédé d'impression
WO2022018316A1 (fr) 2020-07-21 2022-01-27 Sun Chemical Corporation Encres aqueuses pour impression par jet d'encre thermiquement durcissables
WO2022079414A1 (fr) 2020-10-14 2022-04-21 Sun Chemical Corporation Compositions d'encre aqueuse
WO2023007143A1 (fr) 2021-07-30 2023-02-02 Sun Chemical Corporation Compositions d'encre aqueuse
WO2024194634A1 (fr) 2023-03-20 2024-09-26 Sun Chemical B.V. Compositions aqueuses pour jet d'encre
WO2025104425A1 (fr) 2023-11-17 2025-05-22 Sun Chemical B.V. Compositions aqueuses pour jet d'encre

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WO2016164220A1 (fr) * 2015-04-06 2016-10-13 Pct Engineered Systems, Llc Durcissement par faisceau d'électrons d'encres pour jet d'encre à base d'eau
WO2017004258A1 (fr) * 2015-07-01 2017-01-05 Electronics For Imaging, Inc. Composition d'encre aqueuse durcissable par rayonnement

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WO2016164220A1 (fr) * 2015-04-06 2016-10-13 Pct Engineered Systems, Llc Durcissement par faisceau d'électrons d'encres pour jet d'encre à base d'eau
WO2017004258A1 (fr) * 2015-07-01 2017-01-05 Electronics For Imaging, Inc. Composition d'encre aqueuse durcissable par rayonnement

Non-Patent Citations (1)

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ANTHONY CARIGNANO: "Expert's Opinion - Low-energy electron beam curing for Piezo inkjet", 23 May 2016 (2016-05-23), XP002778609, Retrieved from the Internet <URL:https://web.archive.org/web/20160608153930/https://www.labelandnarrowweb.com/contents/view_experts-opinion/2016-05-23/low-energy-electron-beam-curing-for-piezo-inkjet/> [retrieved on 20160608] *

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3858634A1 (fr) * 2020-01-28 2021-08-04 Tetra Laval Holdings & Finance S.A. Procédé d'impression
WO2021151525A1 (fr) * 2020-01-28 2021-08-05 Tetra Laval Holdings & Finance S.A. Procédé d'impression
WO2022018316A1 (fr) 2020-07-21 2022-01-27 Sun Chemical Corporation Encres aqueuses pour impression par jet d'encre thermiquement durcissables
WO2022079414A1 (fr) 2020-10-14 2022-04-21 Sun Chemical Corporation Compositions d'encre aqueuse
EP4234645A2 (fr) 2020-10-14 2023-08-30 Sun Chemical Corporation Compositions d'encre aqueuse
WO2023007143A1 (fr) 2021-07-30 2023-02-02 Sun Chemical Corporation Compositions d'encre aqueuse
US11795612B2 (en) 2021-07-30 2023-10-24 Sun Chemical Coporation Aqueous ink compositions
WO2024194634A1 (fr) 2023-03-20 2024-09-26 Sun Chemical B.V. Compositions aqueuses pour jet d'encre
WO2025104425A1 (fr) 2023-11-17 2025-05-22 Sun Chemical B.V. Compositions aqueuses pour jet d'encre

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