WO2018137377A1 - Air conditioner - Google Patents
Air conditioner Download PDFInfo
- Publication number
- WO2018137377A1 WO2018137377A1 PCT/CN2017/109762 CN2017109762W WO2018137377A1 WO 2018137377 A1 WO2018137377 A1 WO 2018137377A1 CN 2017109762 W CN2017109762 W CN 2017109762W WO 2018137377 A1 WO2018137377 A1 WO 2018137377A1
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- WO
- WIPO (PCT)
- Prior art keywords
- impeller
- motor
- fan
- air conditioner
- bottom case
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/0007—Indoor units, e.g. fan coil units
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
- F24F13/02—Ducting arrangements
- F24F13/06—Outlets for directing or distributing air into rooms or spaces, e.g. ceiling air diffuser
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
- F24F13/20—Casings or covers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
- F24F13/32—Supports for air-conditioning, air-humidification or ventilation units
Definitions
- the invention relates to the technical field of air conditioners, and in particular to an air conditioner.
- air conditioners As a commonly used household appliance, air conditioners, the air duct and the waterway system and the bottom shell as a whole, are first assembled and fixed as the basic parts. If it is necessary to remove and wash, the professional parts of the air conditioner are required. It is extremely inconvenient to remove it after cleaning.
- the patent No. CN205037533U discloses an outer casing of an air conditioner indoor unit and an air conditioner indoor unit having the same, which comprises an upper chassis, a lower chassis, and a guiding assembly, and the mask is detachably mounted on the upper chassis.
- the heat exchanger is mounted on the upper chassis, and the fan is detachably mounted on the lower chassis.
- the fan, the blades and the water channel need to be disassembled together to clean the pollutants in the fan blade.
- the motor assembly needs to be removed and cleaned together with the air duct component.
- the following problems occur: when the cleaning is performed, the sewage is easily entered into the motor portion connected to the blade to damage the water of the motor; or, when the user cleans, forget to disconnect the fan power supply. And it may cause the user to get an electric shock.
- the Chinese patent document CN202792451U discloses a wall-mounted air conditioner indoor unit casing which is easy to be removed and washed, and includes a casing and a frame which are mutually interlocked, and the frame is separated, and the casing is first unloaded during cleaning. , remove the fixing screws between the upper frame and the lower frame, then remove the lower frame, then remove the fixing screws of the fan blades and the fan motor shaft, and continue to remove the upper and lower reinforcing rings of the side support frame, which can be easily Remove the blades.
- the fan blade and the blade motor are disassembled, and the screw needs to be removed first, and then the reinforcing ring is removed to remove the blade connected to the blade motor, that is, the disassembly of the blade and the motor is complicated; on the other hand, the user When cleaning, it is necessary to disconnect the motor and power supply wires of the fan, and reconnecting the power cable may result in poor wiring. Among them, the light influences the use, and the other may cause damage to the motor, and even the user may get an electric shock.
- Cik Patent No. CN2823621Y discloses a fan device for a household appliance, comprising a coupling device comprising a fan nesting and fixing embedded in the center of the other end surface of the impeller a motor bushing mounted on a spindle of the driving motor, wherein the fan nest is provided with one or more mounting slots, and the motor bushing is provided with one or more mounting cards, when the impeller needs to be removed for cleaning, only It is necessary to move the impeller to a certain distance in the direction of the end of the impeller, so that the impeller can be easily taken out.
- the impeller is actually supported on the bottom casing and is in the open chamber which is surrounded by the heat exchanger, and only the gap left between the two is usually not opposite to the impeller. It is difficult to reach the impeller from the outside through the slit, and it is necessary to find a suitable tool to contact and dial the impeller through the slit, which is troublesome to use.
- an uncontrollable state such as a collision or a tilt which may occur during the take-out process, the operation of closing the motor shaft sleeve back and forth easily causes damage to the motor bushing and the output shaft of the motor.
- the technical problem to be solved by the present invention is to overcome the problem that the air conditioner in the prior art needs to remove the impeller and the motor together when cleaning the impeller, which is troublesome to disassemble and inconvenient to clean, thereby providing a simple disassembly and easier cleaning. air conditioning.
- an air conditioner comprising:
- a duct assembly comprising a bottom case and an impeller disposed on the bottom case;
- a fan motor disposed on the base assembly for driving the impeller to rotate
- the air duct assembly is adapted to be integrally removed from the base assembly without disassembling the fan motor in the base assembly.
- a quick release connection mechanism is disposed between an end of the impeller shaft adjacent to the fan motor side and an output shaft of the fan motor.
- the quick release connecting mechanism has a fan sleeve fixedly mounted on the impeller shaft and a motor sleeve fixedly mounted on an output shaft of the fan motor;
- the fan nest is formed with a plurality of circumferentially evenly distributed a fan engaging portion, correspondingly, the motor sleeve is provided with a corresponding number of motor engaging portions adapted to cooperate with the fan engaging portion, and the fan engaging portion can be interlaced with the motor engaging portion by axial movement The engaged state thereby interconnecting the impeller shaft with the output shaft of the fan motor.
- the motor engagement portion has a transmission side that cooperates with the fan engagement portion when the fan motor rotates in a transmission direction in which the impeller rotates, and is configured to apply an axis toward the fan motor in a direction toward the fan motor.
- the force bearing; the motor bushing and the drive side of the fan nest extend over all axially coincident portions when the two are nested.
- the motor engaging portion is a claw, and the fan engaging portion is a groove formed on the cylindrical inner wall that cooperates with the claw, each of which rotates in a driving direction in which the fan motor rotates
- the driving surface of the claw engaging with the groove is a spiral surface, and the spiral direction of the spiral surface is such that when the fan motor drives the impeller, the impeller is axially moved toward the fan motor. .
- the motor engaging portion has a lead-in surface opposite to the side of the drive, and the motor sleeve is adapted to be introduced into the fan nest.
- the fan nest is integrally formed with the impeller.
- the quick release connecting mechanism has a fan sleeve fixedly mounted on the impeller shaft and a motor bushing fixedly mounted on an output shaft of the fan motor; the motor bushing and one of the fan nesting
- a non-circular cross-section stud is provided, and another corresponding end is provided with a recessed hole that cooperates with the stud.
- the stud is a polygonal prism body having a small cross section near the end and a large cross section of the root.
- the impeller shaft is disposed on a side of the fan motor through a bearing housing assembly on the fan mount of the bottom case.
- the bearing housing assembly includes a seat bracket fixedly coupled to the fan mount and a support bushing disposed in the base bracket, the support sleeve being sleeved on the impeller shaft.
- the support sleeve is an elastic rubber ring.
- the support sleeve is a self-lubricating rubber ring.
- An impeller bearing is further disposed in the support sleeve, and the impeller bearing is in rotational cooperation with the impeller shaft.
- a dynamic clutch actuating mechanism for driving an axial movement of the impeller shaft relative to an output shaft of the fan motor.
- the dynamic clutch actuating mechanism includes at least one paddle that is movably mounted on a component adjacent the impeller, and includes:
- a paddle pushing portion adapted to be in contact with the impeller and for driving the impeller to move axially;
- the paddle driving portion is fixedly coupled to the paddle pushing portion (10) and is in a position accessible from the outside through the slit.
- the quick release coupling mechanism further includes a return spring disposed at an end of the impeller, the return spring applying a biasing force toward the impeller toward the fan motor.
- the return spring is fixed at one end to the fan support on the bottom case, and the other end is abutted against the impeller shaft.
- the base assembly is provided with a sliding structure that cooperates with the air duct assembly, and the air duct assembly is adapted to be pulled out or pushed into the base assembly by the sliding structure.
- the bottom case is provided with a bottom case water passage for receiving the condensed water generated by the air duct assembly.
- the bottom shell water passage is connected to the drain pipe through the base water receiving structure, and the bottom shell water passage is detachably coupled with the base water receiving structure.
- an electrical component that is disposed on other components than the air duct component.
- An electrical box is disposed on the base assembly. .
- the bottom case (310) is provided with a first limiting structure
- the base assembly is provided with a second limiting structure matched with the first limiting structure for the bottom case and the base
- the output shaft of the fan motor is coaxial with the impeller shaft of the impeller in the assembled state of the component.
- the first limiting structure includes a first limiting rib on a side of the fan motor and adjacent to the supporting structure of the impeller, and the second limiting structure includes a limiting hole disposed corresponding to the first limiting rib.
- the first limiting structure further includes a second limiting rib disposed on a side surface of the bottom case extending toward the impeller and extending along the axial direction of the impeller, wherein the second limiting structure includes a second limiting rib corresponding to the second limiting rib Set the limit boss.
- the air conditioner according to the present invention comprising a base assembly, a duct assembly, a fan motor, the air duct assembly comprising a bottom case and an impeller disposed on the bottom case; and a fan motor disposed on the base assembly Driving the impeller to rotate;
- the air duct assembly is adapted to be integrally removed from the base assembly without disassembling the fan motor in the base assembly, ie, the impeller and the bottom casing are removed together without
- the fan motor is disassembled for modular disassembly, and the disassembly is simple. After the impeller and the bottom case are removed together, the impeller is exposed on the upper part of the bottom case, which is easier to clean.
- a quick release connection mechanism is disposed between an end of the impeller shaft near the side of the fan motor and an output shaft of the fan motor, that is, the fan motor is mounted on the base assembly, When the bottom case is disassembled, the fan motor will not be disassembled together with the bottom case.
- the quick-disconnect connection mechanism allows the air duct components to be easily disassembled, and the removal of the non-charged parts improves the safety of the operator, so that the user does not touch the live parts.
- the air duct, water channel disassembly, cleaning and installation work are completed, the cleaning time is reduced, and a healthy environment is created; in addition, the invention also enables the fan blade and the motor to be easily connected and separated, thereby realizing the split cleaning operation of the entire air duct component. .
- the quick release connecting mechanism has a fan sleeve fixedly mounted on the impeller shaft and a motor bushing fixedly mounted on an output shaft of the fan motor;
- the fan sleeve is formed with a plurality of circumferentially evenly distributed fan engaging portions.
- the motor sleeve is provided with a corresponding number of motor engaging portions adapted to cooperate with the fan engaging portion, and the fan engaging portion can pass through the axial direction.
- the motor bushing has a driving side that is nested with the fan when the fan motor rotates in a driving direction in which the fan motor rotates, and is used for nesting the fan. Applying an axial force toward the fan motor; the motor bushing and the drive side of the fan nesting extend all axially coincident portions when the two are engaged, thus the impeller bushing and the motor shaft.
- the bearing surface in the axial direction is large, the connection strength is large, and the transmission is more stable.
- the motor engaging portion is a claw
- the fan engaging portion is a groove formed on the inner wall of the cylinder that cooperates with the claw
- the fan motor drives the
- the driving surface of each of the claws and the groove is a spiral surface
- the spiral direction of the spiral surface enables the impeller to be driven simultaneously when the fan motor drives the impeller Axial movement in the direction of the fan motor, as long as there is a little contact during the transmission, the impeller bushing can be moved in the direction of the motor bushing when the motor rotates, and the transmission is also very reliable until the transmission connection is completed.
- the driving direction of the impeller is driven along the fan motor, and the motor bushing has an introduction surface opposite to the driving side surface, and is suitable for the motor bushing introduction Inside the fan nest, 360 degrees without dead angle is automatically imported, and the import is more convenient and smooth.
- the fan nest is integrally formed with the impeller, and the structure is more firm, reducing the number of parts and the installation procedure.
- the quick release connecting mechanism has a fan sleeve fixedly mounted on the impeller shaft and a motor bushing fixedly mounted on an output shaft of the fan motor; the motor shaft
- One of the nests of the fan is provided with a non-circular cross-section stud, and the other corresponding end is provided with a recessed hole for cooperating with the stud, another embodiment of the quick-release connection mechanism
- the connection strength is large and the transmission is more stable.
- the stud is a multi-ribbed body having a small cross section near the end and a large cross section of the root, which is more convenient to manufacture.
- the impeller shaft is disposed on the fan support of the bottom case through a bearing block assembly on a side close to the fan motor, and therefore, the impeller is still supported on the bottom case after the impeller is separated from the motor. There is also no need for the operator to manually hold the impeller, which is not easy to cause damage to the impeller disassembly process.
- the support bushing is an elastic rubber ring, that is, the support bushing has a certain elasticity, and when the impeller shaft and the motor just start to be misaligned, the bushing may be supported by the bushing.
- the elasticity is adaptively adjusted according to the position of the impeller shaft and the output shaft of the motor to offset the misalignment, reduce the wear on the impeller shaft and the output shaft, and improve the life of the impeller shaft and its products.
- the support bushing is a self-lubricating rubber ring, and the friction between the impeller shaft and the support bushing is small when rotating, and the wear on the impeller shaft is small.
- the support bushing is further provided with an impeller bearing, the impeller bearing is rotatably engaged with the impeller shaft, and the friction between the bearing and the impeller shaft is small, so that the impeller shaft is in the bearing support shaft.
- the resistance during rotation of the sleeve is further reduced, and the transmission is smoother and smoother.
- a paddle for axially moving the impeller and detaching from the fan motor is disposed relative to the impeller, and the paddle is movably mounted on a component adjacent to the impeller
- the method includes a paddle pushing portion and a paddle driving portion, the paddle pushing portion is adapted to be in contact with the impeller, and is configured to drive the impeller to move axially; the paddle driving portion is fixedly connected with the paddle pushing portion, and is in a slave position
- the position that can be touched by the slit outside is relatively difficult to reach the impeller from the outside through the slit, and the paddle driving portion of the paddle of the present invention can be accessed from the slit, thereby making the operator
- the impeller pushing portion pushes the impeller in the axial direction by the paddle driving portion at the slit, thereby facilitating the disassembly work of the impeller and the motor.
- the quick release coupling mechanism further includes a return spring disposed at an end of the impeller, the return spring applying a biasing force toward the impeller toward the fan motor, After the locking of the paddle is released, the impeller can automatically rebound under the action of the biasing force.
- the base assembly is provided with a rail structure that cooperates with the air duct assembly, and the air duct assembly is adapted to be pulled out or pushed into the base by the rail structure.
- the component facilitates the pulling out or pushing in of the air duct assembly to prevent sudden drops.
- the bottom case is provided with a bottom case water passage for receiving condensed water generated by the air duct assembly, that is, the bottom case water path is also disassembled together when the air duct assembly is disassembled. Module removal is more convenient.
- the air conditioner of the present invention further comprising an electrical component disposed on a component other than the air duct component, that is, the air duct component is not charged when disassembled, and therefore, the air duct component is It is safer to disassemble.
- FIG. 1 is a schematic structural view of an air duct assembly according to an embodiment of the present invention.
- FIG. 2 is an exploded view of an air duct assembly according to an embodiment of the present invention.
- FIG. 3 is a schematic view of a quick release connection mechanism according to an embodiment of the present invention.
- FIG. 4 is a schematic diagram of another quick release connection mechanism according to an embodiment of the present invention.
- FIG. 5 is a schematic structural view of a fan nesting and an impeller in a quick release connecting mechanism according to an embodiment of the present invention
- FIG. 6 is a schematic structural view of a fan motor and a motor bushing in a quick release connecting mechanism according to an embodiment of the present invention
- FIG. 7 is a schematic structural view of a bottom case limiting groove according to an embodiment of the present invention.
- Figure 8 is a schematic structural view of the base assembly provided by the present invention.
- FIG. 9 is a schematic structural view of a paddle according to an embodiment of the present invention.
- FIG. 10 is a schematic view showing another embodiment of the paddle of the present invention.
- FIG. 11 is a schematic view showing another embodiment of the paddle of the present invention.
- Figure 12 is a schematic structural view of a bottom case mated with the paddle of Figure 11;
- Figure 13 is a partial schematic view showing the assembly of the paddle of Figure 11;
- Figure 14 is a partial schematic view showing the assembly of the paddle of Figure 11;
- Figure 15 is a structural schematic view of another bottom case mated with the paddle of Figure 11;
- Figure 16 is a schematic structural view of the bottom case provided by the present invention.
- FIG. 17 is a schematic structural view of a duct assembly and a base assembly according to an embodiment of the present invention.
- Figure 18 is a schematic structural view of a bearing housing assembly according to an embodiment of the present invention.
- Figure 19 is a schematic structural view of a dial in the dismounting structure of the present invention.
- Figure 21 is a schematic view of the disassembly and assembly structure of the present invention.
- Figure 22 is a schematic structural view of the slide rail device provided by the present invention.
- Figure 23 is an exploded view of the bearing housing assembly of the present invention.
- Figure 24 is a schematic view showing the assembly structure of the support sleeve and the bottom case
- Figure 25 is a schematic view showing the structure of another embodiment of the bearing housing assembly of the present invention.
- Figure 26 is a schematic view showing the assembly structure of another support sleeve and a bottom case
- Figure 27 is a schematic view showing the structure of still another embodiment of the bearing housing assembly of the present invention.
- FIG. 28 is a schematic view showing the assembly structure of another support sleeve and a bottom case
- 29 is a schematic structural view of the sliding raft provided by the present invention.
- Figure 30 is an exploded view of the biasing member and the impeller provided by the present invention.
- Figure 31 is a perspective view of an embodiment of an air conditioner of the present invention.
- Figure 32 is a partial enlarged view of the air conditioner shown in Figure 31;
- Figure 33 is a schematic view showing the air duct assembly of the air conditioner of Figure 31 in a locked state
- Figure 34 is a schematic view showing the air duct assembly of the air conditioner of Figure 31 in a disassembled state.
- Figure 35 is another schematic view showing the left water receiving structure unlocked and the right water receiving structure locked after the air duct assembly of the air conditioner shown in Figure 31 is installed;
- Figure 36 is a schematic view showing the connection between the paddle and the impeller provided by the present invention.
- FIG. 37 is a schematic view showing the structural installation of a return spring and an impeller according to an embodiment of the present invention.
- 39 is a schematic view showing a structure of a limited position on a bottom case of an air conditioner according to the present invention.
- Figure 40 is an enlarged view of a portion A of Figure 39;
- Figure 41 is a schematic view showing the arrangement of a limited position on the air conditioner base assembly of the present invention.
- Figure 42 is an enlarged view of a portion B of Figure 41;
- Figure 43 is an enlarged view of a portion C of Figure 42;
- Figure 44 is an exploded view of the air conditioner of the present invention.
- FIG. 44 shows a modular air conditioner indoor unit according to the present invention, including a base module 100, a heat exchange module 200, a wind tunnel module 300, and an appearance module 400.
- the damper module 300 includes a duct assembly 301 having a bottom casing 310 and an impeller 320 disposed on the bottom casing, and the bottom casing 310 is provided with a fan support 311 as shown in FIGS.
- a centering device is provided between the fan support 311 and the impeller shaft 321 of the impeller 320, the centering device being a bearing block assembly 330.
- An impeller 320 is mounted on the fan support 311.
- the impeller shaft 321 is disposed on a side of the fan motor 141, and is disposed on the fan support 311 of the bottom casing 310 through a bearing block assembly 330, as shown in FIG. And Figures 23 to 28 are shown.
- the impeller assembly in the air duct assembly 301 includes an impeller 320 having an impeller shaft 321 that is drivingly coupled to the fan motor 141 at one end of the fan motor 141.
- the other end of the impeller shaft 321 is rotatably disposed on the bottom casing 310.
- the impeller shaft 321 is further disposed at one end of the fan motor 141 with a bearing block assembly 330.
- the bearing block assembly 330 is adapted to be fixed in the On the bottom case 310.
- the bearing block assembly 330 of the embodiment includes: a support sleeve 332 and a base bracket 331.
- the inner sleeve surface of the support sleeve 332 is sleeved on the outer surface of the impeller shaft 321 , and the impeller shaft 321 and the fan motor 141 output shaft drive connection; the base bracket 331 is fixedly connected to the support sleeve 332, and is suitable for fixed installation on the support.
- An impeller bearing 334 is also disposed between.
- the support sleeve 332 and the seat bracket 331 are integrally formed.
- the support sleeve is a self-lubricating rubber ring.
- the base bracket 331 is provided with a bracket insertion portion 3310 that cooperates with the bottom case 310.
- the bracket insertion portion 3310 includes a bracket limiting portion 3311 for defining a depth of insertion of the bottom case 310, and a bracket guiding portion 3312 for engaging with the guiding structure 3102 on the side wall of the bottom case 310.
- the support sleeve 332 is a self-lubricating elastic rubber ring.
- An impeller bearing 334 is further disposed in the support sleeve 332, and the impeller bearing 334 is rotatably engaged with the impeller shaft 321 .
- the bottom case 310 has a side facing the heat exchange module 200, on which a water tank for accommodating and discharging condensed water from the heat exchange module 200 is formed. After the impeller 320 is mounted on the fan support 311, it is in the water tank.
- the duct assembly 301 is adapted to be integrally removed from the base assembly 101 without disassembling the fan motor 141 in the base assembly 101.
- the bearing block assembly 330 is mounted on the support, which is disposed at one end of the impeller 320 near the fan motor 141, and solves the problem that the impeller shaft and the motor output shaft are suspended.
- the bearing block assembly 330 provided in this embodiment is used to support the impeller bushing near the end of the fan motor 141 to prevent the impeller 320 from being disassembled. Or the impeller 320 is damaged or dropped during assembly or damage.
- the impeller 320 can be supported by the bearing block assembly 330. After the impeller 320 is cleaned, the impeller 320 is centered with the fan motor 141 by the bearing block assembly 330 before the impeller 320 is mated with the fan motor 141.
- the support sleeve 332 is an elastic sleeve and has a certain elasticity. When the impeller shaft 321 and the fan motor 141 are initially misaligned, the elasticity of the support sleeve 332 can be output according to the impeller shaft and the output of the fan motor 141.
- the position of the shaft is adaptively adjusted to offset the misalignment, reduce wear on the impeller shaft 321 and the output shaft, and increase the life of the impeller shaft 321 and its products.
- the seat bracket 331 is sleeved on the outer side of the support sleeve 332, that is, does not interfere with the impeller shaft 321 on the inner ring surface of the support sleeve 332, and the sleeve connection also makes the support sleeve 332 opposite to the base bracket 331. No shifting will occur.
- the inner wall of the impeller bearing 334 is formed with an oil groove, so that the inner wall of the impeller bearing 334 and the outer wall of the impeller shaft 321 can be filled with lubricating oil, thereby reducing the friction between the two relative movements and improving the rotation efficiency.
- the seat bracket 331 is fixed on a side wall of the support sleeve 332 and has an axially extending curved portion, so that the bearing block assembly 330 is effectively supported in the axial direction to avoid the impeller shaft. The deflection of the angle between the 321 and the housing assembly reduces the degree of wear of the impeller shaft 321.
- the base bracket 331 is provided with a bracket insertion portion 3310 that cooperates with the bottom casing 310.
- the bracket insertion portion 3310 includes a bracket limiting portion 3311 for defining a depth of insertion with the bottom casing 310, and a bottom portion.
- the guide structure 3102 on the side wall of the shell 310 is fitted with a bracket guide 3312.
- the bracket limiting portion 3311 limits the insertion position of the seat bracket 331 , and the bracket guiding portion 3312 realizes the plug guiding.
- the limiting and guiding combination combines the seat bracket 331 to accurately position and mount, thereby realizing the precision of the bearing seat assembly 330 . assembly.
- the bracket limiting portion 3311 has a plate structure and is symmetrically formed on the seat bracket 331 and extends radially to abut the edge 3101 of the fan holder 311 on the bottom shell 310 to achieve the limit.
- the bracket guiding portion 3312 is formed on the lower surface of the bracket limiting portion 3311, that is, the first guiding rear limit position during the plugging process.
- the bracket limiting portion 3311 is perpendicular to the bracket guiding portion 3312, so that the force on the bracket limiting portion 3311 is uniform, and the seat bracket 331 is less inclined.
- the bracket insertion portion 3310 further includes a bracket barb 3313 that is hooked to the through hole 3103 of the side wall of the bottom case 310, thereby preventing the seat bracket 331 from being vibrated to come out of the bottom case 310.
- a bearing block assembly 330 as shown in FIG. 18, FIG. 23, and FIG. 28, includes a support bushing 332, and the inner ring surface is sleeved outside the impeller shaft 321 On the surface, the impeller shaft 321 is coupled to the output shaft of the fan motor 141.
- the base bracket 331 is fixedly connected to the support sleeve 332 and is fixedly mounted on the support.
- the bearing block assembly 330 is mounted on the support, which is disposed at an end of the impeller 320 near the fan motor 141, which solves the problem that the impeller bushing is suspended from the motor bushing.
- the bearing housing assembly 330 provided in the embodiment is used to support the impeller bushing near the end of the fan motor 141 to prevent the impeller 320 from being disassembled.
- the impeller 320 is damaged or dropped during the loading process. That is, after the operator pushes the impeller 320 away from the fan motor 141 before the impeller 320 needs to be removed for cleaning, the impeller 320 can be supported by the bearing block assembly 330. After the impeller 320 is cleaned, the impeller 320 is centered with the fan motor 141 by the bearing block assembly 330 before the impeller 320 is mated with the fan motor 141.
- a support portion is disposed between the inner annular surface and the outer annular surface of the support sleeve 332 to support the inner annular surface and the outer annular surface of the support sleeve to prevent it from being squeezed and twisted, resulting in failure to be with the impeller 320.
- the impeller shaft 321 is rotationally coupled.
- the seat bracket 331 is fixed on a side wall of the support sleeve 332 and has an axially extending curved portion, so that the bearing block assembly 330 is effectively supported in the axial direction to avoid the impeller shaft. The deflection of the angle between the 321 and the housing assembly reduces the degree of wear of the impeller shaft 321.
- the support sleeve 332 and the seat bracket 331 are integrally molded, thereby reducing the number of parts and simplifying the product assembly process.
- the support bushing 332 is a self-lubricating bushing so that the friction between it and the impeller shaft 321 can be made small.
- the bearing block assembly 330 is formed on the bottom case 310.
- the seat frame 331 is provided with a bracket insertion portion 3310 that cooperates with the bottom case 310, that is, the seat frame 331 is quickly inserted. The way is fixed to the bottom case 310 for quick installation.
- the bracket insertion portion 3310 is the same as the bracket insertion portion 3310 described above, and includes a bracket limiting portion 3311 for defining a depth of insertion with the bottom case 310, and a sidewall of the bottom case 310.
- the guiding structure 3102 cooperates with the bracket guiding portion 3312.
- a bearing block assembly 330 of the present embodiment includes a support bushing 332 and a seat bracket 331.
- the inner ring surface of the support bushing 332 is sleeved outside the impeller shaft 321 On the surface, the impeller shaft 321 is coupled to the output shaft of the fan motor 141.
- the base bracket 331 is fixedly connected to the support sleeve 332 and is fixedly mounted on the support.
- the bearing block assembly 330 is mounted on the support, which is disposed at an end of the impeller 320 near the fan motor 141, which solves the problem that the impeller bushing is suspended from the motor bushing.
- the bearing housing assembly 330 provided in the embodiment is used to support the impeller bushing near the end of the fan motor 141 to prevent the impeller 320 from being disassembled.
- the impeller 320 is damaged or dropped during the loading process.
- the bracket insertion portion 3310 has a triangular flange structure corresponding to the inverted triangular groove 3104 at the edge 3101 of the bottom case 310, and the triangular flange is inserted into the inverted triangular groove 3104 to support
- the sleeve 332 is coupled to the bottom case 310.
- the bracket limiting portion 3311 is a root portion of the triangular flange; the bracket guiding portion 3312 is formed on a side of the triangular flange
- the strip-shaped recesses corresponding to the strip-shaped projections 3105 in the inverted triangular recesses 3104 securely position and fix the bearing block assembly 330 on the bottom housing 310 via the bracket limiting portion 3311 and the bracket guiding portion 3312.
- the impeller 320 is in the open U-shaped cavity of the heat exchanger 220, and the air channel module 300 is connected to the base module 100 through a mounting structure.
- the bottom case 310 has a rear upper edge that extends in proximity to the side of the heat exchanger 220 adjacent the backing plate of the base assembly 101 when in the installed position.
- a slit is formed with a slit facing the opening direction of the open mouth chamber.
- the rear upper edge is adapted to be inserted into the coupling groove after the open chamber is loaded with the impeller 320. And thereby forming an isolation cavity between the bottom case 310 and the back plate of the base assembly 101, the isolation cavity preventing the inverted U-shape of the heat exchanger 220 from transmitting to the low temperature in the open cavity
- the susceptor assembly 101 causes condensate to form on the susceptor assembly 101.
- the base assembly 101 is provided with a sliding structure 102 that cooperates with the air duct assembly 301.
- the air duct assembly 301 is adapted to be pulled out or pushed into the base assembly 101 through the sliding structure 102, as shown in the figure. 17 is shown.
- the duct assembly 301 is adapted to be integrally removed from the base assembly 101 without disassembling the fan motor 141 in the base assembly 101.
- a quick connection manner between the impeller 320 and the fan motor 141 on the bottom case 310 includes an output shaft 142 disposed on the fan motor 141 and the impeller shaft 321
- a quick release connection mechanism 700 that does not require the use of a tool to be disassembled, as shown in FIGS. 3 and 6.
- the quick release coupling mechanism 700 includes a fan nest 710 fixedly mounted on the impeller shaft 321 and a motor bushing 720 fixedly mounted on the output shaft 142 of the fan motor 141.
- the fan nesting 710 is formed with a plurality of circumferentially evenly distributed fan engaging portions 711.
- the motor bushings 720 are provided with a corresponding number of motor engaging portions 721 adapted to cooperate with the fan engaging portions 711.
- the fan engagement portion 711 and the impeller 320 having the fan nest 710 can be axially moved into a state of interlacing with the motor engagement portion 721, thereby causing the impeller shaft 321 and the output shaft of the fan motor 141. 142 are connected to each other, and the motor bushing and the driving side of the fan nesting extend all axially overlapping portions when the two sleeves are engaged, the driving side is the engaging surface, and the side of the fan meshing portion is driven. The sides are all mating surfaces.
- the number of the motor meshing portion 721 and the fan meshing portion 711 is three each.
- the fan engaging portion 711 is a groove, and the motor engaging portion 721 is a claw.
- the meshing surface of the motor engaging portion 721 on the motor bushing 720 is a spiral curved surface, and the fan is
- the corresponding engaging surface of the engaging portion 711 is also a correspondingly configured spiral curved surface, and the spiral direction of the two mating spiral curved surfaces is such that when the fan motor 141 drives the impeller 320 to operate, the impeller 320 is simultaneously driven toward the fan motor.
- the direction of 141 moves axially.
- the fan nesting has an introduction surface opposite to the side of the transmission, and the fan is adapted to be introduced into the fan nest.
- the motor bushing is fixedly connected to the output shaft 142 of the fan motor by screws or snaps.
- the quick release coupling mechanism 700 further includes a return spring 722 disposed at an end of the impeller 320, and the return spring 722 applies a biasing force to the impeller 320 toward the fan motor 141.
- the return spring 722 is fixed at one end to the fan holder 311 on the bottom case 310, and the other end is abutted against the impeller shaft 321, as shown in FIG.
- the embodiment further includes an electrical component disposed on the component other than the air duct component, and the electrical component box is disposed on the base component.
- the present embodiment is based on the above embodiment, the fan engaging portion 711 is a claw, the motor engaging portion 721 is a groove, and the meshing portion 721 of the motor bushing 720 is engaged.
- the surface is a spiral.
- the fan nest is integrally formed with the impeller.
- the motor bushing is integrally formed with the output shaft 142 of the fan motor.
- the quick release coupling mechanism 700 in the embodiment includes a fan nest 710 fixedly mounted on the impeller shaft 321 and a motor shaft fixedly mounted on the output shaft 142 of the fan motor 141.
- the fan nesting 710 is formed with a plurality of circumferentially evenly distributed fan engaging portions 711.
- the motor bushings 720 are provided with a corresponding number of motor engaging portions 721 adapted to cooperate with the fan engaging portions 711.
- the fan engaging portion 711 can be moved into the staggered state with the motor engaging portion 721 by axial movement, thereby interconnecting the impeller shaft 321 and the output shaft 142 of the fan motor 141, and the motor bushing
- the side of the transmission on the fan nesting extends all the axially overlapping portions when the two are engaged.
- the side of the transmission is the engaging surface, and the side of the side of the fan engaging portion is all the engaging surface.
- the number of the motor meshing portion 721 and the fan meshing portion 711 is three each.
- the fan engaging portion 711 is a groove, and the motor engaging portion 721 is a claw. As shown in FIG. 3 and FIG.
- the meshing surface of the motor engaging portion 721 on the motor bushing 720 is a spiral curved surface, and the fan meshes.
- the corresponding engaging surface of the portion 711 is also a correspondingly configured spiral curved surface, and the spiral direction of the two mating spiral curved surfaces is such that when the fan motor 141 drives the impeller 320 to operate, the impeller 320 is simultaneously driven toward the fan motor 141.
- the direction moves axially.
- Driving direction of rotation of the impeller along the fan motor, the fan nesting has an introduction surface opposite to the side of the transmission, and the fan is adapted to be introduced into the fan nest.
- the motor bushing is fixedly connected to the output shaft 142 of the fan motor by screws or snaps.
- a clutch actuating mechanism is used to drive axial movement of the impeller shaft 321 relative to the output shaft of the fan motor 141.
- the clutch actuation mechanism includes a paddle 341 mounted on the bottom casing 310 to apply a force to the impeller 320 on both sides of the impeller 320, as shown in FIG. 9 to FIG.
- the paddle 341 is composed of four segments which are perpendicularly connected to each other and which are not opposite to each other, and have a paddle pushing portion 3412 disposed at the uppermost paddle tab 3411, and are disposed on the lowermost surface of the folding surface.
- the manually-operated paddle driving portion 3413 is provided on the paddle stopper portion 3414 on the lower surface of the lowermost folded surface, as shown in FIG.
- the paddle driving unit 3413 is fixedly coupled to the paddle pushing portion 3412.
- the paddle bumps 3411 are disposed at a position close to the impeller shaft 321 of the impeller 320, and the paddle limiting portion 3414 is matched with the beveled bottom case limiting slot 342 formed on the bottom case 310.
- the paddle limiting portion 342 is locked with the bottom case 310 when the impeller 320 is moved away from the fan motor 141 and moved away from the fan motor 141; The locking with the bottom case 310 is released when moving toward the fan motor 141.
- the paddle 3411 functions as the paddle 341 in contact with the impeller 320; the paddle driving unit 3413 can conveniently operate the paddle 341 manually; and the paddle limiting portion 3414 is limited.
- the buckle slidably connects the pick-up piece 341 to the bottom case limiting groove 342 formed on the bottom case 310, and the dialing is limited by the length of the bottom case limiting groove 342.
- the paddle is also formed with a guide flange 3416 slidably coupled to the bottom case guiding member 322 formed on the bottom case 310, so that the paddle limiting portion 3414 slides in a direction parallel to the axis of the impeller to prevent the paddle sliding process.
- a jitter occurs, as shown in Figure 9.
- a motor for driving the impeller is mounted on the base module, that is, the impeller shaft is coupled to the motor shaft, and a paddle 341 for disassembling the impeller 320 and the motor is disposed on a side of the impeller shaft adjacent to the motor.
- the paddle 341 is movably mounted on a member adjacent to the impeller 320, and includes: a paddle pushing portion 3412 and a paddle driving portion 3413, and the paddle pushing portion 3412 is adapted to be coupled to the impeller 320.
- the paddle driving portion 3413 is fixedly coupled to the paddle pushing portion 3412 and is in a position accessible from the outside through the slit.
- the paddle driving portion 3413 of the paddle 341 of the present example is accessible from the slot, so that the operator drives the paddle pushing portion 3412 to move the impeller 320 in the axial direction by the paddle driving portion 3413 at the slot, thereby facilitating the impeller.
- 320 and motor disassembly work.
- the paddle 341 of the embodiment further has a paddle limiting portion 3414 formed on the paddle driving portion 3413, and is fixedly connected with the paddle pushing portion 3412, and the dialing is performed at a position where the impeller 320 is separated from the motor.
- the blade is locked to the mounted component, that is, when the impeller 320 is separated from the motor, the paddle is locked in position so that the impeller 320 is defined in a position where the motor is disengaged and does not re-engage with the shaft of the motor.
- the paddle is movably mounted on the air conditioner bottom case 310, and the paddle moves relative to the air conditioner bottom case 310 to push the impeller 320.
- the paddle mounting position of the bottom case 310 is as shown in FIGS. 7 and 10.
- the paddle limiting portion 3414 cooperates with the bottom case limiting slot 342 formed with a slope on the bottom case 310.
- the paddle limiting portion 3414 cooperates with the inclined surface, and when the inclined surface of the bottom case limiting groove 342 moves away from the motor direction to the position separated from the motor, the paddle limiting portion 3414 is locked with the bottom casing 310 such that after the impeller 320 is moved to a position separated from the motor, the impeller 320 is defined in a position where the motor is separated without being again brought into engagement with the bushing of the motor.
- the locking of the bottom case 310 is released when moving toward the motor, that is, when the connecting impeller 320 and the motor are remounted, the paddle is free to move, and the impeller 320 is not restricted from moving in the direction of the motor.
- the paddles for the impeller 320 and the motor is disassembled are two, they are respectively disposed at two axial ends of the impeller 320, and the impellers 320 are respectively turned in opposite directions. That is, the paddles are disposed on both end faces of the impeller 320, and the paddles on the left end face can push the impeller 320 to the right to drive the impeller 320 to the right, and the dial on the right end face can be leftward.
- the impeller 320 is toggled to drive the impeller 320 to the left.
- the paddle that moves the impeller 320 away from the motor has the paddle limiting portion 3414.
- the right end surface of the impeller 320 is provided with a motor, that is, the paddle on the right end face can drive the impeller 320 away from the motor, and When the motor is detached, the paddle on the right end face has the above-mentioned paddle limiting portion 3414, so that after the impeller 320 is moved to a position separated from the motor, the impeller 320 is defined at a position where the motor is separated.
- the number of the paddles for the impeller 320 and the motor is disassembled is one, it is disposed at one end of the impeller 320, and the other end of the impeller 320 is provided with a return spring that applies to the impeller 320. There is a partial pressure towards the motor.
- the return spring may be disposed at the same end of the impeller 320 as the paddle, or may be disposed on the two different ends of the impeller 320 with the paddles. The return spring can prevent the impeller 320 from being effectively matched with the motor shaft due to human factors during the handling and installation of the whole machine, thereby causing the motor to be unloaded after the power is turned on and cannot work normally.
- the return spring and the paddle are respectively disposed at both ends of the impeller 320, one end of the return spring abuts against the abutment of the impeller 320 of the bottom casing 310, and the other end abuts against the axis of the impeller 320.
- the return spring that abuts the shaft of the impeller 320 is on the axis where the force of the end face of the impeller 320 is concentrated, thereby reducing the axial offset of the impeller 320 relative to the motor.
- a pad bump 3411 is formed on a contact surface of the paddle pushing portion 3412 and the impeller 320. Since the impeller 320 and the motor are connected by a threaded sleeve, when the impeller 320 and the motor are disassembled, the impeller 320 is separated from the motor and has a motion of rotating around the motor shaft, so that the paddle and the impeller 320 are formed. There is sliding wear between. Therefore, the pad bump 3411 for contacting the end surface of the impeller 320 is disposed on the pad pushing portion 3412 to reduce the impeller 320. The contact area between the end face and the paddle, that is, the frictional resistance is reduced, and the damage and abnormal noise to the impeller 320 are minimized.
- the pad bump 3411 is located close to the impeller shaft 321 of the impeller 320 such that the force point on the end face of the impeller 320 is as close as possible to the position of the impeller shaft 321 to reduce the axial offset of the impeller 320 when it is separated from the motor.
- the paddle limiting portion 3414 includes a guiding flange 3416 slidably coupled to the bottom case guiding member 322 formed on the bottom case 310, so that the paddle limiting portion 3414 slides in a direction parallel to the axis of the impeller 320. To avoid the beating of the paddle sliding process.
- the paddle limiting portion 3414 further includes: a paddle hook 3417 hooked to the bottom case limiting slot 342 of the bottom case 310, and the paddle limiting portion 3414 slides in the bottom case limiting slot 342, thereby making a dialing
- the sheet limiting portion 3414 slides in a direction parallel to the axis of the impeller 320 to prevent the tab from slipping during the sliding process.
- the paddle 341 of the embodiment further has a dialing position 3415 formed on the paddle formed on the paddle for applying an external force to facilitate the dial paddle.
- the paddle is composed of four segments which are perpendicularly connected to each other and the spacer segments are not opposite.
- the paddle pushing portion 3412 is a folding surface disposed at the uppermost end; the paddle driving portion 3413 is at the lowermost surface of the folding surface. On, convenient operation makes the paddle move.
- the paddle for the impeller 320 and the motor is disassembled, the paddle mounting position of the bottom case 310 sinks, and the spring is disposed on the face of the bottom case 310 away from the paddle, through the coil spring.
- the 310b and the spring post 310a realize the guiding control of the paddles.
- the paddle is formed with a deformation groove 3418. When the pad is pressed downward into the pad mounting position on the bottom case 310, the deformation groove 3418 enables the guide flange 3416 to be pressed and deformed toward the center and pressed into the bottom case.
- a bottom case guide member 322 on the 310 At the edge of the bottom casing guiding member 322, a variable groove is formed in the casing.
- the deformation groove 3418 on the casing can make the bottom.
- the shell guide member 322 is outwardly expanded, and the guide flange 3416 is pressed into the bottom shell guide member 322, and then the deformation groove 3418 is restored, and the bottom case guide member 322 is engaged with the guide flange 3416.
- the guiding and limiting of the paddle driving portion 3413 of the paddle on the pad mounting position of the bottom case 310 is realized by the cooperation of the guiding flange 3416 and the bottom case guiding member 322.
- a pad limiting portion 3414 for hooking the lower buckle 3108 of the bottom case 310 is formed on the paddle.
- a rib 3109 for limiting the position may be disposed on the bottom case 310 to further limit the movement stroke of the paddle.
- the bottom case guiding member 322 of the pad mounting position of the bottom case 310 may be strip-shaped as shown in FIG.
- the bottom case guiding member 322 on the bottom case 310 may be composed of three-stage buckles, which are a first buckle, a second buckle and a third buckle from left to right.
- the impeller 320 When the guide flange 3416 is locked with the first buckle, the impeller 320 is pushed to a position separated from the motor; when the guide flange 3416 is pushed from the locked position with the first buckle to the second buckle, the dial is dialed
- the sheet pushing portion 3412 is located between the impeller 320 and the motor without interfering with the assembly of the impeller 320 and the motor.
- the paddle When the paddle is pressed into the bottom case 310, it is lockedly connected with the third button on the bottom case 310.
- the number of the picks is one, and is disposed at one end of the impeller 320.
- the other end of the impeller 320 is provided with a return spring, and the return spring applies a direction toward the motor to the impeller 320. Partial pressure.
- the return spring and the paddle are respectively disposed at both ends of the impeller 320, one end of the return spring abuts against the abutment of the impeller 320 of the bottom casing 310, and the other end abuts against the axis of the impeller 320.
- the return spring acts directly to push the impeller 320 toward the motor.
- the air channel module is coupled to the base assembly 101 module by a second mounting structure.
- the second mounting structure includes a second fixing hole disposed on the left and right sides of the bottom case 310, and is formed on the base assembly 101 and the bottom housing 310 in a mounting position. a second screw hole corresponding to the fixing hole, and a second screw for screwing the second screw hole through the second fixing hole.
- the detachable structure includes a base assembly 101 and a bottom case 310 detachably mounted on the base assembly 101.
- a lock structure is further disposed between the bottom case 310 and the base assembly 101 for the bottom case.
- the base assembly 101 is removed to avoid the problem that the bottom casing 310 may be separated from the base assembly 101 and dropped after the fastening connection between the inner casing 310 and the base assembly 101 of the air conditioner is removed, thereby protecting the safety of the operator and avoiding
- the components on the bottom case 310 are collapsed and damaged.
- the locking structure includes: a dial 343 slidably disposed on the bottom case 310, and a locking groove disposed on the base assembly 101, the dial 343 is adapted to partially extend into the lock slot, and the The bottom case 310 is locked to the base assembly 101. The bottom case 310 is unlocked from the base assembly 101 when the dial 343 does not extend into the lock slot.
- the locking structure comprises: a dial 343 slidably disposed on the base assembly 101, and a locking groove disposed on the bottom casing 310, the dial 343 being adapted to partially extend into the lock slot
- the bottom case 310 is locked to the base assembly 101.
- the bottom case 310 is unlocked from the base assembly 101 when the dial 343 does not extend into the lock slot.
- the bottom case 310 and the base assembly 101 have a disassembling structure.
- the dial 343 includes a dial driving portion 3432 that is slidably engaged with the bottom case 310.
- the dial pushing portion 3431 is fixed at the same.
- the dial driving portion 3432 is adapted to drive the dial pushing portion 3431 into the locking slot.
- the external force acts on the dial driving portion 3432 to urge the dial pushing portion 3431 to protrude into or out of the lock groove.
- the dial pushing portion 3431 protrudes into the lock groove
- the dial pushing portion 3431 is locked with the lock groove; when the dial pushing portion 3431 protrudes into the lock groove, the dial pushing portion 3431 is separated from the lock groove to be unlocked.
- the dial pushing portion 3431 is formed with a locking inclined surface that cooperates with the lock groove, and when the dial pushing portion 3431 protrudes into the lock groove, the two are locked together.
- the bottom case 310 is formed with a guide groove 310c and a guide strip 310d.
- the dial driving portion 3432 is formed with a sliding bar 3433 which is slidably engaged with the guiding groove 310c on the bottom case 310, and is guided and restricted by the dial driving portion 3432.
- the dial driving portion 3432 is formed with a sliding groove 3434 which is slidably engaged with the guide strip 310d on the bottom case 310, and can also guide and limit the dial driving portion 3432.
- the slide bar 3433 and the slide groove 3434 on the dial drive portion 3432 may be disposed one by one, and in order to improve the assembly precision, the slide bar 3433 and the slide groove 3434 may be simultaneously disposed.
- a sliding surface of the sliding strip 3433 or the sliding groove 3434 in the sliding direction is correspondingly disposed with the guiding groove 310c or the guiding strip 310d for when the dial 343 is in the locking position and the unlocking position.
- Engaged with the bottom case 310 That is to say, when the dial pushing portion 3431 of the dial 343 protrudes into the lock groove, the dial 343 is engaged with the bottom case 310, and the dial 343 realizes the opposite bottom case 310 and the base assembly.
- the dial driving portion 3432 is formed with a pushing position 3435 adapted to push the dial 343 to facilitate the operator to drive the dial driving portion 3432.
- the number of the locking structures is two, symmetrically disposed at a lower portion of the bottom case 310 and an edge of the base assembly 101.
- the two locking structures can effectively lock the bottom case 310 and the base assembly 101 together, and also facilitate the operator to disassemble the bottom case 310 and the base assembly 101, and the two hands simultaneously push the dials 343 of the two locking structures respectively.
- the direction of movement of the dial 343 is perpendicular to the longitudinal direction of the base assembly 101, and the locking between the bottom case 310 and the base assembly 101 is achieved by pushing the dial 343 up and down in the vertical direction. And unlocked.
- the moving direction of the dial 343 can also be parallel to the longitudinal direction of the base assembly 101, and the locking and unlocking between the bottom case 310 and the base assembly 101 can be achieved by pushing the dial 343 left and right in the horizontal direction.
- the bottom shell structure includes: a bottom shell 310 having an air outlet passage 2, the bottom shell 310 is detachably mounted with an impeller 320, and the air outlet passage 2 is provided with an air outlet structure; a tongue 3 disposed in the air outlet passage 2 for eliminating a vortex generated in the air passage, the volute tongue 3 being integrally formed on the bottom casing 310, and the air outlet structure and the volute tongue 3
- the projection in the vertical direction along the installed state has no overlap area.
- volute tongue 3 is integrally formed on the bottom shell 310, vibration of the volute tongue 3 between the working condition and the bottom shell 310 is avoided.
- the bottom case 310 is removed from the mold.
- the air outlet structure and the volute tongue 3 do not affect each other, thereby facilitating the integral molding of the volute tongue 3 and the bottom shell 310.
- the bottom case 310 is provided with a sliding structure slidably engaged with the base assembly 101, and the bottom case 310 is detachably mounted on the base assembly 101 by the sliding structure.
- the bottom case 310 is formed with a duct and a water channel, and when the air duct, the water channel and the impeller 320 need to be cleaned, the bottom shell 310 can be directly detached from the base assembly, compared with the prior art.
- the air duct and the water channel are disposed on the bottom case 310 of the base assembly 101 so that the air passage and the water passage are not cleaned, or the fan motor 141 is fixedly coupled to the impeller 320 or the fan motor 141 is also fixedly mounted to the air duct.
- the air passage, the water passage and the impeller 320 can be realized. Cleaning can prevent the fan motor 141 from being damaged by liquid.
- the top of the bottom case 310 is formed with a top limiting structure 6 that abuts against the limiting portion on the base assembly 101. Thereby the position of the bottom case 310 on the base assembly 101 is limited.
- an impeller 320 having an impeller shaft is mounted on the bottom casing 310.
- the impeller shaft is disposed at a bobbin of the impeller 320.
- One end of the impeller shaft is rotatably mounted in the bottom casing 310, and the other end is It is connected to the fan motor 141.
- the impeller shaft is further provided with a return spring 722 away from one end of the motor assembly, and the return spring 722 applies a biasing force to the impeller 320 toward the fan motor 141.
- the return spring 722 will continue to bias the impeller 320 so that the impeller 320 abuts closely against the fan motor 141 on one side of the impeller 320, thereby avoiding a gap between the impeller 320 and the fan motor 141 during disassembly.
- the impeller 320 can be pressed to the working position to prevent the air conditioner from whistling due to the asymmetry of the position of the impeller 320 and the air outlet of the air conditioner.
- the biasing member is provided at an end of the impeller shaft 321.
- the biasing member is a return spring 722, comprising: a first connecting member 30, one end of which is mounted at an end of the impeller shaft, and the other end is connected with a spring 32; a spring 32 away from the first connecting member 30 One end is coupled to the bearing assembly 333, and the spring 32 is used for the biasing force.
- the biasing member further includes: a second connecting member 31 disposed between the spring 32 and the bearing assembly 333, the second connecting member 31 being integrated or Removably attached to the bearing assembly 333.
- the inner diameter of the second connecting member 31 is larger than the outer diameter of the first connecting member 30, the first connecting member 30 is inserted into the second connecting member 31, and the spring 32 is mounted on the first A chamber formed between the connecting member 30 and the second connecting member 31.
- the second connecting member 31 is in a static state, the first connecting member 30 is in an active state, and the biasing force for separating the first connecting member 30 and the second connecting member 31 is provided by the spring 32, thereby making the first The connector 30 pushes the impeller 320 to press the fan motor 141.
- the first connecting member 30 has a hollow connecting cavity, and an inner diameter of the connecting cavity is larger than an outer diameter of the impeller shaft 321 .
- a sliding connection is made between the impeller shaft and the connecting cavity, and the connecting cavity needs to be first installed on the impeller shaft during use, and the lubricating connection can be performed between the two.
- first connecting member 30 and the impeller shaft 321 may be connected by an interference fit, and the first connecting member 30 is closely attached to the impeller shaft 321 to complete the Stable connection.
- the first connecting member 30 is a plastic member
- the second connecting member 31 is a rubber member
- a motor bushing 720 is mounted on the motor shaft of the fan motor, and a fan nesting with the motor drive is mounted on one end of the impeller shaft 321 near the fan motor 141. 710.
- the motor sleeve 720 has a transmission side that cooperates with the fan nest 710 when the motor rotates in a driving direction in which the impeller 320 rotates, and is configured to apply the direction to the motor to the fan nest 710. Axial force. Thereby, the function of stably connecting the fan motor 141 and the impeller 320 is achieved.
- the motor sleeve 720 adopts a spiral sleeve structure, and the spiral sleeve penetrates into the chamber of the fan nest 710, and is connected by a quick release connection mechanism through an axial force.
- the impeller 320 is provided with a paddle 341 adapted to drive the impeller shaft 321 to move.
- the impeller 320 needs to be separated from the fan motor, only the paddles 341 need to be toggled, and the paddles will drive the impeller 320 to separate from the fan motor 141, thereby completing the disassembly process of the impeller 320.
- the upper limit position assembly 3001 is a buckle with an opening facing downward, and the upper snap structure 302 is fixed on the bottom case 310 and is adapted to be embedded in the upper limit position.
- the upper limit position assembly 3001 is a snap-fit cavity that is the same length as the upper snap-fit structure 302, and the upper snap-fit structure 302 is tightly inserted into the snap-fit cavity.
- the long-distance connection ensures the stability of the connection while ensuring the sealing performance between the integral bottom case 310 and the air conditioner.
- the lower limit component 304 is a boss protruding toward one side of the bottom case 310 , and a lower latching structure 303 that is engaged with the boss is fixed to a lower portion of the bottom case 310 .
- the lower snap structure 303 is a portion of the lower edge of the bottom case 310 adjacent to the side of the base assembly 101.
- the fixed connection mechanism is a combined structure of the lower limit component 304 and the lower snap structure 303.
- the base assembly 101 is formed with a side limiting component 306 at a position corresponding to the left and right sides of the bottom casing 310.
- the bottom casing 310 is formed with a connection on the left and right sides.
- a side snapping structure 307 for preventing the bottom case 310 from shaking left and right relative to the base component 101 in the use state.
- the side snap structure 307 is an elastic buckle, and the two elastic buckles clamp the left and right sides of the bottom shell 310.
- the side snap structure moves to the left and right sides under the pressing of the bottom case 310.
- the base assembly 101 is formed with a threaded hole 305, and a through hole is formed in the bottom case 310 at a position corresponding to the threaded hole 305, and the bottom case 310 can be fixed to the base by a screw.
- the connection between the remaining base assemblies 101 of the damper module 300 is better accomplished.
- the base assembly 101 is provided with a sliding structure that cooperates with the air channel module 300, and the air channel module 300 is adapted to be pulled or pushed into the base assembly 101 by the sliding structure.
- the guiding structure is a rail device 900.
- the rail assembly 900 is vertically fixed to the slide rail mount 910 on the base assembly 101 in a use state, and is mounted on the slide bracket 911 in the chute of the slide rail mount 910, and One end of the sliding rail end rod 912 is fixedly mounted on the sliding frame 911, and the other end of the sliding end rod is fixedly connected to the air channel module.
- a hook is formed on the sliding end rod, and the hook is inserted and mated with a card slot formed on the air channel module.
- a positioning block for positioning the rail end rod 912 is disposed at a front end of the rail seat 910, and the positioning block has an outwardly extending protruding flank.
- the sliding structure is a slider 5 which is formed in at least one end in the longitudinal direction and which is parallel to the width direction, and the slider 5 is in line contact with the base assembly 101.
- the sliding raft 5 is a curved structure including a plurality of sets of arcs curved toward the same side and sequentially connected to each other.
- the bottom case 310 is facilitated to be mounted on the base assembly 101 by sliding.
- the base assembly 101 When the base assembly 101 is connected to the bottom case 310 by the slider 5 provided in a curved surface, it belongs to the line-to-surface contact, and the basic manner can significantly reduce the industrial control condition compared with the conventional surface-to-surface contact. Under the frictional noise between the friction surfaces caused by thermal expansion and contraction.
- the slider 5 may adopt other shapes such as a truss structure or the like as long as it satisfies the line surface contact when the base assembly 101 is connected to the bottom case 310.
- a drain hole is opened from the water tank to the lower side of the bottom case 310, and a water receiving groove is provided on the base assembly 101.
- a movable transition water tank is disposed on the water tank, and an outlet water pipe is disposed on the transition water tank. The water outlet of the outlet pipe is always in the water connection tank during the movement of the transitional water tank.
- the transitional trough moves between a preparatory position and a use position, wherein the transitional trough is entirely outside the installation movement path of the windwater module 300 in the preparatory position, and the transitional trough is moved to be suitable in the use position
- the drain hole discharges condensed water in the water tank into the transition water tank, and is discharged into the water tank of the base assembly 101 through the water outlet pipe of the transition water tank, where Discharged through a drain pipe that communicates with the water receiving tank.
- a specific embodiment of the water receiving structure for an air conditioner including a base water receiving structure 103 and a bottom shell water path 312, wherein the base water receiving structure 103 is disposed at On the base assembly 101 of the air conditioner, a drain pipe 105 is connected to the base water receiving structure 103; the bottom shell waterway 312 is disposed on the air duct assembly 301 of the air conditioner for receiving the condensed water generated by the air duct assembly 301; The shell water passage 312 communicates with the drain pipe 105 through the base water receiving structure 103; the bottom shell water passage 312 is detachably engaged with the base water receiving structure 103.
- the water receiving structure has a drain pipe connected to the base assembly 101 of the air conditioner and a bottom water passage 312 provided on the air duct assembly 301 of the air conditioner, and a drain pipe is connected to the base water receiving structure 103.
- a drain pipe is connected to the base water receiving structure 103.
- the bottom shell water passage 312 communicates with the base water receiving structure 103, thereby connecting the air passage assembly 301 and the drain pipe 105; and
- the base water receiving structure 103 is detachably engaged with the bottom shell water passage 312.
- the air duct assembly 301 is detached, the air duct assembly 301 is detachably engaged with the bottom shell water passage 312 to realize the air duct assembly 301 at the base assembly.
- the water receiving structure further includes a sliding water receiving structure 104 between the sump waterway 312 and the pedestal water receiving structure 103.
- the bottom shell water passage 312 is in communication with the base water receiving structure 103; the sliding water receiving structure 104 is at least detachably engaged with one of the bottom shell water passage 312 and the base water receiving structure 103, thereby causing the air duct assembly 301 to be disassembled.
- the bottom water channel 312 and the pedestal water receiving structure 103 can maintain a stable communication state by sliding the water receiving structure 104, thereby ensuring that the dirt does not scatter during the disassembly process.
- the bottom of the sliding water receiving structure 104 is provided with a hollow first drainage column 1042, and the pedestal water receiving structure.
- a first drain groove 1032 is disposed on the 103, and the sliding water receiving structure 104 and the base water receiving structure 103 communicate with the first drain column 1042 and the first drain groove 1032; and the sliding water receiving structure 104 communicates with the bottom shell water path 312.
- the bottom shell water path 312 is provided with a hollow third drain column 3122.
- the sliding water receiving structure 104 is provided with a third drain groove 1044 corresponding to the third drain column 3122, and the bottom shell water path 312 and the sliding water receiving structure 104 pass through the third.
- the drain column 3122 is in communication with the third drain groove 1044.
- the bottom of the sliding water receiving structure 104 is provided with a hollow second drainage column (not shown), and the base water receiving structure 103 is provided with a second drainage groove (not shown), and the sliding water receiving structure 104 and the pedestal water receiving structure 103 communicate with each other through the second drain column and the second drain groove, thereby achieving communication between the sliding water receiving structure 104 and the pedestal water receiving structure 103; meanwhile, when the sliding water receiving structure 104 is opposite When the pedestal water receiving structure 103 moves, the second drainage column is adapted to slide in the second drainage groove to restrict the relative movement of the sliding water receiving structure 104 and the pedestal water receiving structure 103, thereby realizing the sliding water receiving structure.
- the connected structure is effectively integrated, simplifying the sliding water receiving structure 104 and the pedestal water receiving structure 103.
- the sliding water receiving structure 104 is movably disposed on the pedestal water receiving structure 103 when the bottom shell water path 312 is along
- the bottom water channel 312 pushes the sliding water receiving structure 104 to move relative to the pedestal water receiving structure 103.
- the pedestal water receiving structure 103 is provided with a first sliding rail 1031
- the sliding water receiving structure 104 corresponds to
- the first sliding rail 1031 is provided with a first sliding block 1041.
- the first sliding block 1041 is slidably moved in the first sliding rail 1031.
- the first drainage column The 1042 slides in the first drain groove 1032, thereby ensuring the stability of the communication between the sliding water receiving structure 104 during the sliding of the base water receiving structure 103.
- the relative sliding between the sliding water receiving structure 104 and the base water receiving structure 103 is also realized by the sliding water receiving structure 104 moving relative to the base assembly 101, that is, the base assembly 101 is provided with a second sliding.
- a rail (not shown) is disposed on the sliding water receiving structure 104 corresponding to the second sliding rail (not shown), and the second sliding slider is slid in the second sliding rail.
- the first sliding rail 1031 is disposed on the pedestal water receiving structure 103
- the first sliding block 1041 is disposed on the sliding water receiving structure 104 corresponding to the first sliding rail 1031
- the second sliding rail is disposed on the base assembly 101.
- the sliding water receiving structure 104 corresponds to the manner in which the second sliding rail is disposed with the second sliding block
- the second sliding rail cooperates with the second sliding block by the cooperation between the first sliding rail 1031 and the first sliding block 1041.
- the relative movement between the sliding water receiving structure 104 and the pedestal water receiving structure 103 is made more stable.
- the shell water passage is detachably engaged with the base water receiving structure 103.
- a guiding structure is disposed between the sliding drainage structure and the bottom casing waterway 312.
- the guiding structure converts the force of the bottom casing waterway 312 in the disassembly direction into the sliding force of the sliding water receiving structure 104.
- the guiding structure comprises a dialing structure 3121 fixedly disposed on the bottom shell waterway 312 and a guiding block 1043 fixedly disposed on the sliding water receiving structure 104.
- the guiding block 1043 has a guiding inclined surface when the bottom shell waterway 312 is disassembled.
- the dial structure 3121 pushes the guiding slope so that the first slider 1041 of the sliding water receiving structure 104 fixedly provided with the guiding block 1043 slides in the first sliding rail 1031, and in the process of disassembling the air duct assembly 301
- the dial structure 3121 pushes the guiding slope so that the force acting on the guiding slope is decomposed into a force in the direction of the first rail 1031 so that the first sliding sliding water structure 104 provided with the guiding block 1043 is fixed.
- the slider 1041 slides in the first slide 1031 , I.e. simply applying a force in one direction to effect movement in both directions, so that the detaching operation more simple and effective.
- the sliding water receiving structure 104 is provided with a self-locking structure (not shown).
- a self-locking structure (not shown).
- the sliding water receiving structure 104 is fixed in the base water receiving structure 103 by a self-locking structure. And limiting the bottom shell waterway 312 at the base Movement of the seat assembly 101, which in turn allows the air duct assembly 301 to be in place, can be assembled into position by the self-locking structure on the sliding water receiving structure 104 without the need for additional locking structures.
- the water receiving structure is two groups, and the bottom shell water passages 312 of the two water receiving structures are respectively fixedly disposed on the left and right sides of the air duct assembly 301, and the two water receiving structures and the respective bottom shell water passages 312
- the mating base water receiving structure 103 and the sliding water receiving structure 104 are respectively disposed on the left and right sides of the base assembly 101.
- the motor is mounted on a base member and the impeller 320 is mounted on the air duct assembly.
- the impeller 320 is disassembled and cleaned along with the air duct assembly. This process separates the impeller 320 from the motor, that is, the motor shaft and the impeller shaft 321 are separated.
- the bottom shell 310 is provided with a first limiting structure
- the base assembly is provided with a second limiting structure matched with the first limiting structure for mounting on the bottom shell and the base assembly
- the output shaft of the fan motor is coaxial with the impeller shaft of the impeller.
- the first limiting structure includes a first limiting rib on a side of the fan motor and adjacent to the supporting structure of the impeller
- the second limiting structure includes a limiting hole disposed corresponding to the first limiting rib.
- the first limiting structure further includes a second limiting rib disposed on a side surface of the bottom case extending toward the impeller and extending along the axial direction of the impeller, wherein the second limiting structure includes a second limiting rib corresponding to the second limiting rib Set the limit boss.
- a first limiting rib 310e, a second limiting rib 310f, and a first circular screw hole 310g are designed on the bottom case; and
- FIG. 40 is a partial enlarged view of the first limiting rib 310e at A. As shown in FIG.
- FIG. 41 a protruding limiting boss 1012 and a second circular screw hole 1013 are designed at the bottom of the base, and a limited hole 1011 is designed on the base of the base;
- FIG. 42 is a limiting hole at the B.
- Partially enlarged view Fig. 43 is a partial enlarged view of the limit boss at C, and the limit boss 1012 functions as a pre-fixed air duct assembly.
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Abstract
Description
本发明涉及空调技术领域,具体涉及一种空调。The invention relates to the technical field of air conditioners, and in particular to an air conditioner.
空调器作为一种普遍使用的家用电器,传统的空调器,其风道与水道系统与底壳作为一个整体,作为基础零件最先装配固定,若需拆洗,则需要专业人员对空调的各个零件进行拆分后将其拆出清洗,极其不方便。As a commonly used household appliance, air conditioners, the air duct and the waterway system and the bottom shell as a whole, are first assembled and fixed as the basic parts. If it is necessary to remove and wash, the professional parts of the air conditioner are required. It is extremely inconvenient to remove it after cleaning.
而在空调长期使用过程中,从进风口进入风道及水道的灰尘等杂物使得整个风道、水道系统污染严重,若不及时清洁将作为污染源在空调运行的过程中给环境带来危害,对用户的健康造成严重影响。In the long-term use of air conditioners, dust and other debris entering the air duct and water channel from the air inlet make the entire air duct and waterway system seriously polluted. If not cleaned in time, it will cause harm to the environment during the operation of the air conditioner. It has a serious impact on the health of users.
为了便于拆洗,专利号为CN205037533U的专利公开了一种空调室内机的外壳及具有它的空调器室内机,其包括上底盘、下底盘、和导引组件,面罩可拆卸地安装在上底盘上,换热器安装在上底盘上,风机可拆卸地安装在下底盘上,上述现有技术中,风机、风叶和水道需要一起拆卸下来后对风叶中的污染物进行清洁,此拆分方式需将电机组件与风道部件一起拆下清洗,其存在如下问题:清洗时容易使污水进入与风叶连接的电机部分而使电机进水损坏;或者,用户在清洗时,忘记断开风机电源,而有可能造成用户触电的情况发生。In order to facilitate the removal and washing, the patent No. CN205037533U discloses an outer casing of an air conditioner indoor unit and an air conditioner indoor unit having the same, which comprises an upper chassis, a lower chassis, and a guiding assembly, and the mask is detachably mounted on the upper chassis. The heat exchanger is mounted on the upper chassis, and the fan is detachably mounted on the lower chassis. In the above prior art, the fan, the blades and the water channel need to be disassembled together to clean the pollutants in the fan blade. The motor assembly needs to be removed and cleaned together with the air duct component. The following problems occur: when the cleaning is performed, the sewage is easily entered into the motor portion connected to the blade to damage the water of the motor; or, when the user cleans, forget to disconnect the fan power supply. And it may cause the user to get an electric shock.
为了解决上述技术问题,中国专利文献CN202792451U公开了一种便于拆洗的壁挂式空调室内机机壳,其包括相互扣合的外壳和机架,机架为分体式,清洗时,先将外壳卸下,拆开上机架和下机架间的固定螺丝,然后下机架拆下,再卸下风叶与风叶电机轴的固定螺丝,继续拆下一侧支撑架的上下加强环,即可轻松地卸下风叶。但是,该现有技术中风叶与风叶电机拆卸麻烦,需要先拆螺丝,再拆加强环才能卸下与风叶电机连接的风叶,即风叶与电机的拆卸复杂;另一方面,用户在清洗时,需要断开风机的电机与电源的连接电线,而重新连接电源线则可能出现接线不良。这其中轻则影响使用,重则有可能造成电机的损坏,甚至有用户触电的情况发生。In order to solve the above technical problem, the Chinese patent document CN202792451U discloses a wall-mounted air conditioner indoor unit casing which is easy to be removed and washed, and includes a casing and a frame which are mutually interlocked, and the frame is separated, and the casing is first unloaded during cleaning. , remove the fixing screws between the upper frame and the lower frame, then remove the lower frame, then remove the fixing screws of the fan blades and the fan motor shaft, and continue to remove the upper and lower reinforcing rings of the side support frame, which can be easily Remove the blades. However, in the prior art, the fan blade and the blade motor are disassembled, and the screw needs to be removed first, and then the reinforcing ring is removed to remove the blade connected to the blade motor, that is, the disassembly of the blade and the motor is complicated; on the other hand, the user When cleaning, it is necessary to disconnect the motor and power supply wires of the fan, and reconnecting the power cable may result in poor wiring. Among them, the light influences the use, and the other may cause damage to the motor, and even the user may get an electric shock.
为了能方便且独立地拆卸叶轮,中国专利CN2823621Y公开了一种家用电器的风机装置,其包括一种联接装置,所述联接装置包括镶嵌于所述叶轮的另一端面中心的风扇嵌套和固定安装在驱动电机主轴上的电机轴套,所述风扇嵌套内设置有一个或多个安装槽,所述电机轴套设置有一个或多个安装卡,当需要拆下叶轮进行清洗时,只需要将叶轮向叶轮端轴方向移动一定的距离,就可以方便的将叶轮取出。但在现有技术中,叶轮实际上是被支承在底壳上的,并处于换热器围成的敞口向下的腔室内,两者仅留出的缝隙通常不对着所述叶轮,因此从外面通过所述缝隙难以触及到所述叶轮,必须寻找适当的工具通过缝隙去接触并拨动所述叶轮,这一方面使用起来很麻烦。另一方面,在取出的过程中会发生的碰撞或倾斜等难以控制的状态,如此来回与电机轴套合在一起的操作,而容易造成对电机轴套及电机的输出轴产生损坏。而叶轮与电机分离后,由于底壳仍然是基座的一部分,这样仍然需要先取下换热器 才能将叶轮拿出。因此,仅仅有了这样的联接装置,对于一般用户来说,仍然难以卸下并取出叶轮进行清洗。In order to be able to disassemble the impeller easily and independently, Chinese Patent No. CN2823621Y discloses a fan device for a household appliance, comprising a coupling device comprising a fan nesting and fixing embedded in the center of the other end surface of the impeller a motor bushing mounted on a spindle of the driving motor, wherein the fan nest is provided with one or more mounting slots, and the motor bushing is provided with one or more mounting cards, when the impeller needs to be removed for cleaning, only It is necessary to move the impeller to a certain distance in the direction of the end of the impeller, so that the impeller can be easily taken out. However, in the prior art, the impeller is actually supported on the bottom casing and is in the open chamber which is surrounded by the heat exchanger, and only the gap left between the two is usually not opposite to the impeller. It is difficult to reach the impeller from the outside through the slit, and it is necessary to find a suitable tool to contact and dial the impeller through the slit, which is troublesome to use. On the other hand, in an uncontrollable state such as a collision or a tilt which may occur during the take-out process, the operation of closing the motor shaft sleeve back and forth easily causes damage to the motor bushing and the output shaft of the motor. After the impeller is separated from the motor, since the bottom case is still part of the base, it is still necessary to remove the heat exchanger first. The impeller can be taken out. Therefore, with such a coupling device, it is still difficult for a general user to remove and take out the impeller for cleaning.
发明内容Summary of the invention
因此,本发明要解决的技术问题在于克服现有技术中的空调在清洗叶轮时需要将叶轮与电机一起拆出,拆卸麻烦且清洗不方便的问题,从而提供一种拆卸简单且更容易清洗的空调。Therefore, the technical problem to be solved by the present invention is to overcome the problem that the air conditioner in the prior art needs to remove the impeller and the motor together when cleaning the impeller, which is troublesome to disassemble and inconvenient to clean, thereby providing a simple disassembly and easier cleaning. air conditioning.
为此,本发明提供一种空调,包括:To this end, the present invention provides an air conditioner comprising:
基座组件,Base assembly,
风道组件,其包括底壳和设置于底壳上的叶轮;a duct assembly comprising a bottom case and an impeller disposed on the bottom case;
风扇电机,设置在所述基座组件上,用于驱动所述叶轮转动;a fan motor disposed on the base assembly for driving the impeller to rotate;
所述风道组件适于在不拆卸基座组件中的风扇电机的情况下整体从所述基座组件中拆出。The air duct assembly is adapted to be integrally removed from the base assembly without disassembling the fan motor in the base assembly.
叶轮轴靠近风扇电机一侧的端部与所述风扇电机的输出轴之间设置有快拆连接机构。A quick release connection mechanism is disposed between an end of the impeller shaft adjacent to the fan motor side and an output shaft of the fan motor.
所述快拆连接机构具有固定安装于所述叶轮轴上的风扇嵌套和固定安装在所述风扇电机的输出轴上的电机轴套;所述风扇嵌套上成型有数个周向均匀分布的风扇啮合部,相应的,所述电机轴套设置有对应数量的适于与所述风扇啮合部配合的电机啮合部,所述风扇啮合部可通过轴向移动进入与所述电机啮合部相互交错咬合状态,从而使所述叶轮轴与所述风扇电机的输出轴相互连接。The quick release connecting mechanism has a fan sleeve fixedly mounted on the impeller shaft and a motor sleeve fixedly mounted on an output shaft of the fan motor; the fan nest is formed with a plurality of circumferentially evenly distributed a fan engaging portion, correspondingly, the motor sleeve is provided with a corresponding number of motor engaging portions adapted to cooperate with the fan engaging portion, and the fan engaging portion can be interlaced with the motor engaging portion by axial movement The engaged state thereby interconnecting the impeller shaft with the output shaft of the fan motor.
所述电机啮合部沿所述风扇电机带动所述叶轮旋转的传动方向旋转时具有与所述风扇啮合部配合的传动侧面,用于对所述风扇嵌套施加有朝向所述风扇电机方向的轴向力;所述电机轴套和所述风扇嵌套上的传动侧面延伸在两者套合时的全部轴向重合部分。The motor engagement portion has a transmission side that cooperates with the fan engagement portion when the fan motor rotates in a transmission direction in which the impeller rotates, and is configured to apply an axis toward the fan motor in a direction toward the fan motor. The force bearing; the motor bushing and the drive side of the fan nest extend over all axially coincident portions when the two are nested.
所述电机啮合部为凸爪,所述风扇啮合部为与所述凸爪配合的成型在筒状内壁上的凹槽,沿所述风扇电机带动所述叶轮旋转的传动方向旋转时,每个所述凸爪与所述凹槽配合的传动面为螺旋面,螺旋面的螺旋方向使得在所述风扇电机带动所述叶轮工作时,同时带动所述叶轮向着所述风扇电机的方向轴向移动。The motor engaging portion is a claw, and the fan engaging portion is a groove formed on the cylindrical inner wall that cooperates with the claw, each of which rotates in a driving direction in which the fan motor rotates The driving surface of the claw engaging with the groove is a spiral surface, and the spiral direction of the spiral surface is such that when the fan motor drives the impeller, the impeller is axially moved toward the fan motor. .
沿所述风扇电机带动所述叶轮旋转的传动方向,所述电机啮合部具有与所述传动侧面相背的导入面,适于所述电机轴套导入所述风扇嵌套内。Driving direction of rotation of the impeller along the fan motor, the motor engaging portion has a lead-in surface opposite to the side of the drive, and the motor sleeve is adapted to be introduced into the fan nest.
所述风扇嵌套与所述叶轮一体成型。The fan nest is integrally formed with the impeller.
所述快拆连接机构具有固定安装于所述叶轮轴上的风扇嵌套和固定安装在所述风扇电机的输出轴上的电机轴套;所述电机轴套与所述风扇嵌套之一上设置有非圆截面凸柱,而另一个相应的端部上设置有与所述凸柱配合的凹孔。The quick release connecting mechanism has a fan sleeve fixedly mounted on the impeller shaft and a motor bushing fixedly mounted on an output shaft of the fan motor; the motor bushing and one of the fan nesting A non-circular cross-section stud is provided, and another corresponding end is provided with a recessed hole that cooperates with the stud.
所述凸柱为靠近所述端部截面小,根部截面大的多棱台状体。 The stud is a polygonal prism body having a small cross section near the end and a large cross section of the root.
所述叶轮轴靠近风扇电机一侧通过轴承座组件设置在所述底壳的所述风扇支座上。The impeller shaft is disposed on a side of the fan motor through a bearing housing assembly on the fan mount of the bottom case.
所述轴承座组件包括与所述风扇支座固定连接的座体支架和设置在所述座体支架内的支撑轴套,所述支撑轴套套设在所述叶轮轴上。The bearing housing assembly includes a seat bracket fixedly coupled to the fan mount and a support bushing disposed in the base bracket, the support sleeve being sleeved on the impeller shaft.
所述支撑轴套为弹性胶圈。The support sleeve is an elastic rubber ring.
所述支撑轴套为自润滑胶圈。The support sleeve is a self-lubricating rubber ring.
所述支撑轴套内还设置有叶轮轴承,所述叶轮轴承与所述叶轮轴转动配合。An impeller bearing is further disposed in the support sleeve, and the impeller bearing is in rotational cooperation with the impeller shaft.
所述叶轮上还设置有用于驱动所述叶轮轴相对所述风扇电机的输出轴的轴向移的动离合致动机构。Also disposed on the impeller is a dynamic clutch actuating mechanism for driving an axial movement of the impeller shaft relative to an output shaft of the fan motor.
动离合致动机构包括至少一个拨片,所述拨片移动安装在与所述叶轮相邻的部件上,其包括:The dynamic clutch actuating mechanism includes at least one paddle that is movably mounted on a component adjacent the impeller, and includes:
拨片推动部,适于与叶轮接触,并用于带动所述叶轮轴向移动;a paddle pushing portion adapted to be in contact with the impeller and for driving the impeller to move axially;
拨片驱动部,与所述拨片推动部(10)固定连接,并处于从外面通过缝隙能触及的位置。The paddle driving portion is fixedly coupled to the paddle pushing portion (10) and is in a position accessible from the outside through the slit.
所述快拆连接机构还包括设置在所述叶轮的端部的复位弹簧,所述复位弹簧对所述叶轮施加有朝向所述风扇电机的偏压力。The quick release coupling mechanism further includes a return spring disposed at an end of the impeller, the return spring applying a biasing force toward the impeller toward the fan motor.
所述复位弹簧一端固定在底壳上的风扇支座上,另一端抵住所述叶轮轴。The return spring is fixed at one end to the fan support on the bottom case, and the other end is abutted against the impeller shaft.
所述基座组件上设置有与所述风道组件配合的滑动结构,所述风道组件适于通过所述滑动结构拉出或推入所述基座组件。The base assembly is provided with a sliding structure that cooperates with the air duct assembly, and the air duct assembly is adapted to be pulled out or pushed into the base assembly by the sliding structure.
所述底壳上设置有底壳水路,用于接收所述风道组件产生的冷凝水。The bottom case is provided with a bottom case water passage for receiving the condensed water generated by the air duct assembly.
所述底壳水路通过基座接水结构与排水管相连通,所述底壳水路与所述基座接水结构可拆卸连接配合。The bottom shell water passage is connected to the drain pipe through the base water receiving structure, and the bottom shell water passage is detachably coupled with the base water receiving structure.
还包括电气组件,所述电气组件设置在除所述风道组件以外的其他组件上。Also included is an electrical component that is disposed on other components than the air duct component.
基座组件上设置有电器盒。。An electrical box is disposed on the base assembly. .
所述底壳(310)上设置有第一限位结构,所述基座组件上设置有与所述第一限位结构配合的第二限位结构,用于在底壳和所述基座组件安装状态下所述风扇电机的输出轴与所述叶轮的叶轮轴同轴。The bottom case (310) is provided with a first limiting structure, and the base assembly is provided with a second limiting structure matched with the first limiting structure for the bottom case and the base The output shaft of the fan motor is coaxial with the impeller shaft of the impeller in the assembled state of the component.
所述第一限位结构包括风扇电机一侧且靠近叶轮的支撑结构的第一限位筋,所述第二限位结构包括与所述第一限位筋对应设置的限位孔。The first limiting structure includes a first limiting rib on a side of the fan motor and adjacent to the supporting structure of the impeller, and the second limiting structure includes a limiting hole disposed corresponding to the first limiting rib.
所述第一限位结构还包括设置在朝向所述叶轮且沿叶轮轴向延伸的底壳侧面上的第二限位筋,所述第二限位结构包括与所述第二限位筋对应设置的限位凸台。 The first limiting structure further includes a second limiting rib disposed on a side surface of the bottom case extending toward the impeller and extending along the axial direction of the impeller, wherein the second limiting structure includes a second limiting rib corresponding to the second limiting rib Set the limit boss.
本发明技术方案,具有如下优点:The technical solution of the present invention has the following advantages:
1.在本发明所述空调中,包括基座组件、风道组件、风扇电机,风道组件包括底壳和设置于底壳上的叶轮;风扇电机,设置在所述基座组件上,用于驱动所述叶轮转动;所述风道组件适于在不拆卸基座组件中的风扇电机的情况下整体从所述基座组件中拆出,即将叶轮和底壳一起拆卸下来,而不需要将风扇电机拆卸下来,实现模块化拆卸,拆卸简单,叶轮和底壳一起拆卸下来后,叶轮外露在底壳上部,更容易清洗。1. The air conditioner according to the present invention, comprising a base assembly, a duct assembly, a fan motor, the air duct assembly comprising a bottom case and an impeller disposed on the bottom case; and a fan motor disposed on the base assembly Driving the impeller to rotate; the air duct assembly is adapted to be integrally removed from the base assembly without disassembling the fan motor in the base assembly, ie, the impeller and the bottom casing are removed together without The fan motor is disassembled for modular disassembly, and the disassembly is simple. After the impeller and the bottom case are removed together, the impeller is exposed on the upper part of the bottom case, which is easier to clean.
2.在本发明所述空调中,叶轮轴靠近风扇电机一侧的端部与所述风扇电机的输出轴之间设置有快拆连接机构,即风扇电机是安装在基座组件上的,在底壳拆卸时,风扇电机不会随底壳一起拆卸下来,通过快拆连接机构使得风道部件可轻松的拆卸,同时无带电部件的拆卸,提高操作人安全,使得用户在不接触带电部件的情况下完成风道、水道的拆卸、清洗及安装工作,减少清洗时间,打造健康环境;此外,本发明也使得风叶与电机能够轻松的连接与分离,实现整体风道部件的拆分清洗工作。2. In the air conditioner of the present invention, a quick release connection mechanism is disposed between an end of the impeller shaft near the side of the fan motor and an output shaft of the fan motor, that is, the fan motor is mounted on the base assembly, When the bottom case is disassembled, the fan motor will not be disassembled together with the bottom case. The quick-disconnect connection mechanism allows the air duct components to be easily disassembled, and the removal of the non-charged parts improves the safety of the operator, so that the user does not touch the live parts. In this case, the air duct, water channel disassembly, cleaning and installation work are completed, the cleaning time is reduced, and a healthy environment is created; in addition, the invention also enables the fan blade and the motor to be easily connected and separated, thereby realizing the split cleaning operation of the entire air duct component. .
3.在本发明所述空调中,所述快拆连接机构具有固定安装于所述叶轮轴上的风扇嵌套和固定安装在所述风扇电机的输出轴上的电机轴套;所述风扇嵌套上成型有数个周向均匀分布的风扇啮合部,相应的,所述电机轴套设置有对应数量的适于与所述风扇啮合部配合的电机啮合部,所述风扇啮合部可通过轴向移动进入与所述电机啮合部相互交错咬合状态,从而使所述叶轮轴与所述风扇电机的输出轴相互连接,可快速拆装所述叶轮和所述风扇电机且拆装很方便。3. In the air conditioner of the present invention, the quick release connecting mechanism has a fan sleeve fixedly mounted on the impeller shaft and a motor bushing fixedly mounted on an output shaft of the fan motor; The fan sleeve is formed with a plurality of circumferentially evenly distributed fan engaging portions. Correspondingly, the motor sleeve is provided with a corresponding number of motor engaging portions adapted to cooperate with the fan engaging portion, and the fan engaging portion can pass through the axial direction. The moving into the interlacing state with the motor meshing portion, so that the impeller shaft and the output shaft of the fan motor are connected to each other, the impeller and the fan motor can be quickly disassembled and assembled, and the disassembly and assembly is convenient.
4.在本发明所述空调中,所述电机轴套沿所述风扇电机带动所述叶轮旋转的传动方向旋转时具有与所述风扇嵌套配合的传动侧面,用于对所述风扇嵌套施加有朝向所述风扇电机方向的轴向力;所述电机轴套和所述风扇嵌套上的传动侧面延伸在两者套合时的全部轴向重合部分,因此,叶轮轴套与电机轴套在轴向上的着力面大、连接强度大,传动更加平稳。4. In the air conditioner of the present invention, the motor bushing has a driving side that is nested with the fan when the fan motor rotates in a driving direction in which the fan motor rotates, and is used for nesting the fan. Applying an axial force toward the fan motor; the motor bushing and the drive side of the fan nesting extend all axially coincident portions when the two are engaged, thus the impeller bushing and the motor shaft The bearing surface in the axial direction is large, the connection strength is large, and the transmission is more stable.
5.在本发明所述空调中,所述电机啮合部为凸爪,所述风扇啮合部为与所述凸爪配合的成型在筒状内壁上的凹槽,沿所述风扇电机带动所述叶轮旋转的传动方向旋转时,每个所述凸爪与所述凹槽配合的传动面为螺旋面,螺旋面的螺旋方向使得在所述风扇电机带动所述叶轮工作时,同时带动所述叶轮向着所述风扇电机的方向轴向移动,传动时只要有一点接触,在电机转动时就可以带动叶轮轴套向电机轴套方向移动,达到越旋越紧直到完成传动连接,传动也非常可靠。In the air conditioner of the present invention, the motor engaging portion is a claw, and the fan engaging portion is a groove formed on the inner wall of the cylinder that cooperates with the claw, and the fan motor drives the When the driving direction of the impeller rotates, the driving surface of each of the claws and the groove is a spiral surface, and the spiral direction of the spiral surface enables the impeller to be driven simultaneously when the fan motor drives the impeller Axial movement in the direction of the fan motor, as long as there is a little contact during the transmission, the impeller bushing can be moved in the direction of the motor bushing when the motor rotates, and the transmission is also very reliable until the transmission connection is completed.
6.在本发明所述空调中,沿所述风扇电机带动所述叶轮旋转的传动方向,所述电机轴套具有与所述传动侧面相背的导入面,适于所述电机轴套导入所述风扇嵌套内,360度无死角自动导入,导入更加方便顺畅。6. In the air conditioner of the present invention, the driving direction of the impeller is driven along the fan motor, and the motor bushing has an introduction surface opposite to the driving side surface, and is suitable for the motor bushing introduction Inside the fan nest, 360 degrees without dead angle is automatically imported, and the import is more convenient and smooth.
7.在本发明所述空调中,所述风扇嵌套与所述叶轮一体成型,结构更加牢固,减少零件数量和安装程序。 7. In the air conditioner of the present invention, the fan nest is integrally formed with the impeller, and the structure is more firm, reducing the number of parts and the installation procedure.
8.在本发明所述空调中,所述快拆连接机构具有固定安装于所述叶轮轴上的风扇嵌套和固定安装在所述风扇电机的输出轴上的电机轴套;所述电机轴套与所述风扇嵌套之一上设置有非圆截面凸柱,而另一个相应的端部上设置有与所述凸柱配合的凹孔,所述快拆连接机构的另一种实施方式,连接强度大,传动更加平稳。8. In the air conditioner of the present invention, the quick release connecting mechanism has a fan sleeve fixedly mounted on the impeller shaft and a motor bushing fixedly mounted on an output shaft of the fan motor; the motor shaft One of the nests of the fan is provided with a non-circular cross-section stud, and the other corresponding end is provided with a recessed hole for cooperating with the stud, another embodiment of the quick-release connection mechanism The connection strength is large and the transmission is more stable.
9.在本发明所述空调中,所述凸柱为靠近所述端部截面小,根部截面大的多棱台状体,制造更加方便。9. In the air conditioner according to the present invention, the stud is a multi-ribbed body having a small cross section near the end and a large cross section of the root, which is more convenient to manufacture.
10.在本发明所述空调中,所述叶轮轴靠近风扇电机一侧通过轴承座组件设置在所述底壳的风扇支座上,因此,叶轮与电机分离后叶轮仍然被支撑在底壳上,也不需要操作人员手动托住叶轮,不容易导致叶轮拆装过程掉落受损。10. In the air conditioner of the present invention, the impeller shaft is disposed on the fan support of the bottom case through a bearing block assembly on a side close to the fan motor, and therefore, the impeller is still supported on the bottom case after the impeller is separated from the motor. There is also no need for the operator to manually hold the impeller, which is not easy to cause damage to the impeller disassembly process.
11.在本发明所述空调中,所述支撑轴套为弹性胶圈,即支撑轴套具有一定弹性,当叶轮轴与电机刚开始对接时发生不对中的情况时,可通过支撑轴套的弹性根据叶轮轴与电机的输出轴的位置做适应性的调整,抵消其不对中情况,降低了对叶轮轴及输出轴的磨损,提高叶轮轴及其产品的寿命。11. In the air conditioner of the present invention, the support bushing is an elastic rubber ring, that is, the support bushing has a certain elasticity, and when the impeller shaft and the motor just start to be misaligned, the bushing may be supported by the bushing. The elasticity is adaptively adjusted according to the position of the impeller shaft and the output shaft of the motor to offset the misalignment, reduce the wear on the impeller shaft and the output shaft, and improve the life of the impeller shaft and its products.
12.在本发明所述空调中,所述支撑轴套为自润滑胶圈,旋转时叶轮轴与所述支撑轴套的摩擦力小,对叶轮轴的磨损小。12. In the air conditioner of the present invention, the support bushing is a self-lubricating rubber ring, and the friction between the impeller shaft and the support bushing is small when rotating, and the wear on the impeller shaft is small.
13.在本发明所述空调中,所述支撑轴套内还设置有叶轮轴承,所述叶轮轴承与所述叶轮轴转动配合,轴承与叶轮轴的摩擦力小,使得叶轮轴在轴承支撑轴套组件内旋转时受的阻力进一步减小,传动更加平稳顺畅。13. In the air conditioner of the present invention, the support bushing is further provided with an impeller bearing, the impeller bearing is rotatably engaged with the impeller shaft, and the friction between the bearing and the impeller shaft is small, so that the impeller shaft is in the bearing support shaft. The resistance during rotation of the sleeve is further reduced, and the transmission is smoother and smoother.
14.在本发明所述空调中,相对所述叶轮设置有用于所述叶轮轴向移动而与风扇电机拆装的拨片,所述拨片移动安装在与所述叶轮相邻的部件上,其包括:拨片推动部和拨片驱动部,拨片推动部适于与叶轮接触,并用于带动所述叶轮轴向移动;拨片驱动部与所述拨片推动部固定连接,并处于从外面通过缝隙能触及的位置,相对于现有技术,从外面通过所述缝隙难以触及到所述叶轮的问题,本发明的拨片的拨片驱动部从缝隙处能够触及,也就使得操作人员通过在缝隙处的拨片驱动部驱动拨片推动部推动叶轮沿轴向移动,从而方便叶轮与电机的拆卸工作。14. In the air conditioner according to the present invention, a paddle for axially moving the impeller and detaching from the fan motor is disposed relative to the impeller, and the paddle is movably mounted on a component adjacent to the impeller, The method includes a paddle pushing portion and a paddle driving portion, the paddle pushing portion is adapted to be in contact with the impeller, and is configured to drive the impeller to move axially; the paddle driving portion is fixedly connected with the paddle pushing portion, and is in a slave position The position that can be touched by the slit outside is relatively difficult to reach the impeller from the outside through the slit, and the paddle driving portion of the paddle of the present invention can be accessed from the slit, thereby making the operator The impeller pushing portion pushes the impeller in the axial direction by the paddle driving portion at the slit, thereby facilitating the disassembly work of the impeller and the motor.
15.在本发明所述空调中,所述快拆连接机构还包括设置在所述叶轮的端部的复位弹簧,所述复位弹簧对所述叶轮施加有朝向所述风扇电机的偏压力,因此,在解除所述拨片的锁定后,所述叶轮可在偏压力的作用下自动回弹。15. In the air conditioner of the present invention, the quick release coupling mechanism further includes a return spring disposed at an end of the impeller, the return spring applying a biasing force toward the impeller toward the fan motor, After the locking of the paddle is released, the impeller can automatically rebound under the action of the biasing force.
16.在本发明所述空调中,所述基座组件上设置有与所述风道组件配合的导轨结构,所述风道组件适于通过所述导轨结构拉出或推入所述基座组件,方便风道组件的拉出或推入,防止出现突然掉落的情况。16. In the air conditioner of the present invention, the base assembly is provided with a rail structure that cooperates with the air duct assembly, and the air duct assembly is adapted to be pulled out or pushed into the base by the rail structure. The component facilitates the pulling out or pushing in of the air duct assembly to prevent sudden drops.
17.在本发明所述空调中,所述底壳上设置有底壳水路,用于接收所述风道组件产生的冷凝水,即在风道组件拆卸时底壳水路也会一起拆卸下来,模块拆卸更方便。 17. In the air conditioner of the present invention, the bottom case is provided with a bottom case water passage for receiving condensed water generated by the air duct assembly, that is, the bottom case water path is also disassembled together when the air duct assembly is disassembled. Module removal is more convenient.
18.在本发明所述空调中,还包括电气组件,所述电气组件设置在除所述风道组件以外的其他组件上,也即风道组件在拆卸时不带电,因此,风道组件在拆卸操作时更加安全。18. The air conditioner of the present invention, further comprising an electrical component disposed on a component other than the air duct component, that is, the air duct component is not charged when disassembled, and therefore, the air duct component is It is safer to disassemble.
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings to be used in the specific embodiments or the description of the prior art will be briefly described below, and obviously, the attached in the following description The drawings are some embodiments of the present invention, and those skilled in the art can obtain other drawings based on these drawings without any creative work.
图1为本发明的一实施方式中风道组件的结构示意图;1 is a schematic structural view of an air duct assembly according to an embodiment of the present invention;
图2为本发明一实施方式中风道组件的爆炸图;2 is an exploded view of an air duct assembly according to an embodiment of the present invention;
图3为本发明一实施方式中快拆连接机构示意图;3 is a schematic view of a quick release connection mechanism according to an embodiment of the present invention;
图4为本发明一实施方式中另一种快拆连接机构示意图;4 is a schematic diagram of another quick release connection mechanism according to an embodiment of the present invention;
图5为本发明一实施方式中快拆连接机构中风扇嵌套与叶轮的结构示意图;5 is a schematic structural view of a fan nesting and an impeller in a quick release connecting mechanism according to an embodiment of the present invention;
图6为本发明一实施方式中快拆连接机构中风扇电机与电机轴套的结构示意图;6 is a schematic structural view of a fan motor and a motor bushing in a quick release connecting mechanism according to an embodiment of the present invention;
图7为本发明一实施方式中底壳限位槽的结构示意图;7 is a schematic structural view of a bottom case limiting groove according to an embodiment of the present invention;
图8为本发明提供的所述基座组件的结构示意图;Figure 8 is a schematic structural view of the base assembly provided by the present invention;
图9为本发明一实施方式中拨片的结构示意图;9 is a schematic structural view of a paddle according to an embodiment of the present invention;
图10为本发明的另一种拨片的实施方式示意图;Figure 10 is a schematic view showing another embodiment of the paddle of the present invention;
图11为本发明的又一种拨片的实施方式示意图;Figure 11 is a schematic view showing another embodiment of the paddle of the present invention;
图12为与图11的拨片配合的底壳的结构示意图;Figure 12 is a schematic structural view of a bottom case mated with the paddle of Figure 11;
图13为图11的拨片的装配局部示意图;Figure 13 is a partial schematic view showing the assembly of the paddle of Figure 11;
图14为图11的拨片的装配局部示意图;Figure 14 is a partial schematic view showing the assembly of the paddle of Figure 11;
图15为与图11的拨片配合的又一底壳的结构示意图;Figure 15 is a structural schematic view of another bottom case mated with the paddle of Figure 11;
图16为本发明提供的所述底壳的结构示意图;Figure 16 is a schematic structural view of the bottom case provided by the present invention;
图17为本发明一实施方式中风道组件与基座组件的结构示意图;17 is a schematic structural view of a duct assembly and a base assembly according to an embodiment of the present invention;
图18为本发明一实施方式中轴承座组件的结构示意图;Figure 18 is a schematic structural view of a bearing housing assembly according to an embodiment of the present invention;
图19为本发明的拆装结构中拨盘的结构示意图;Figure 19 is a schematic structural view of a dial in the dismounting structure of the present invention;
图20为本发明的拆装结构中底壳的结构示意图; 20 is a schematic structural view of a bottom case of the disassembling structure of the present invention;
图21为本发明的拆装结构的示意图;Figure 21 is a schematic view of the disassembly and assembly structure of the present invention;
图22为本发明提供的所述滑轨装置的结构示意图;Figure 22 is a schematic structural view of the slide rail device provided by the present invention;
图23为本发明的轴承座组件的爆炸图;Figure 23 is an exploded view of the bearing housing assembly of the present invention;
图24为支撑轴套与底壳的装配结构示意图;Figure 24 is a schematic view showing the assembly structure of the support sleeve and the bottom case;
图25为本发明的轴承座组件的另一实施方式的结构示意图;Figure 25 is a schematic view showing the structure of another embodiment of the bearing housing assembly of the present invention;
图26为另一支撑轴套与底壳的装配结构示意图;Figure 26 is a schematic view showing the assembly structure of another support sleeve and a bottom case;
图27为本发明的轴承座组件的又一实施方式的结构示意图;Figure 27 is a schematic view showing the structure of still another embodiment of the bearing housing assembly of the present invention;
图28为又一支撑轴套与底壳的装配结构示意图;28 is a schematic view showing the assembly structure of another support sleeve and a bottom case;
图29为本发明提供的所述滑撬的结构示意图;29 is a schematic structural view of the sliding raft provided by the present invention;
图30为本发明提供的所述偏压件与所述叶轮之间的爆炸图;Figure 30 is an exploded view of the biasing member and the impeller provided by the present invention;
图31为本发明空调器一种实施方式的立体图;Figure 31 is a perspective view of an embodiment of an air conditioner of the present invention;
图32为图31所示空调器的局部放大图;Figure 32 is a partial enlarged view of the air conditioner shown in Figure 31;
图33为图31所示空调器的风道组件锁合状态下的示意图;Figure 33 is a schematic view showing the air duct assembly of the air conditioner of Figure 31 in a locked state;
图34为图31所示空调器的风道组件拆卸状态下的示意图。Figure 34 is a schematic view showing the air duct assembly of the air conditioner of Figure 31 in a disassembled state.
图35为图31所示空调器的风道组件安装到位后左侧接水结构未锁合、右侧接水结构锁合另一示意图;Figure 35 is another schematic view showing the left water receiving structure unlocked and the right water receiving structure locked after the air duct assembly of the air conditioner shown in Figure 31 is installed;
图36本发明提供的所述拨片与所述叶轮之间的连接示意图;Figure 36 is a schematic view showing the connection between the paddle and the impeller provided by the present invention;
图37为本发明一实施方式中复位弹簧与叶轮的结构安装示意图。37 is a schematic view showing the structural installation of a return spring and an impeller according to an embodiment of the present invention.
图38为本发明提供的所述空调器底壳结构示意图;38 is a schematic structural view of the bottom case of the air conditioner provided by the present invention;
图39为本发明所述空调器底壳上设置有限位结构的示意图;39 is a schematic view showing a structure of a limited position on a bottom case of an air conditioner according to the present invention;
图40为图39的A部放大图;Figure 40 is an enlarged view of a portion A of Figure 39;
图41为本发明所述空调器基座组件上设置有限位结构的示意图;Figure 41 is a schematic view showing the arrangement of a limited position on the air conditioner base assembly of the present invention;
图42为图41的B部放大图;Figure 42 is an enlarged view of a portion B of Figure 41;
图43为图42的C部放大图;Figure 43 is an enlarged view of a portion C of Figure 42;
图44为本发明空调器的爆炸图。Figure 44 is an exploded view of the air conditioner of the present invention.
附图标记说明: Description of the reference signs:
2、出风通道;3、蜗舌;5、滑撬;6、顶部限位结构;30、第一连接件;31、第二连接件;32、弹簧;100、基座模块;101、基座组件;1011、限位孔;1012、限位凸台;1013、第二圆形螺钉孔;102、滑动结构;103、基座接水结构;1031、第一滑轨;1032、第一排水槽;104、滑动接水结构;1041、第一滑块;1042、第一排水柱;1043、导引块;1044、第三排水槽;105、排水管;141、风扇电机;142、输出轴;200、热交换模块;220、换热器;300、风水道模块;301、风道组件;302、上卡接结构;303、下卡接结构;304、下限位组件;305、螺纹孔;306、侧限位组件;307、侧卡接结构;3001、上限位组件;310、底壳;3101、口缘;3102、导向结构;3103、孔;3104、倒三角凹槽;3105、条形凸起;3108、下卡扣;3109、筋条;310a、弹簧柱;310b、螺旋弹簧;310c、导向槽;310d、导向条;310e、第一限位筋;310f、第二限位筋;310g、第一圆形螺钉孔;311、风扇支座;312、底壳水路;3121、拨动结构;3122、第三排水柱;320、叶轮;321、叶轮轴;322、底壳导向部件;330、轴承座组件;331、座体支架;3310、支架插接部;3311、支架限位部;3312、支架导向部;3313、支架倒钩;332、支撑轴套;334、叶轮轴承;333、轴承组件;341、拨片;3411、拨片凸点;3412、拨片推动部;3413、拨片驱动部;3414、拨片限位部;3415、拨位;3416、导向凸缘;3417、勾扣;3418、变形槽;342、底壳限位槽;343、拨盘;3431、拨盘推动部;3432、拨盘驱动部;3433、滑动条;3434、滑动槽;3435、推位;400、外观模块;700、快拆连接机构;710、风扇嵌套;711、风扇啮合部;720、电机轴套;721、电机啮合部;722、复位弹簧;900、滑轨装置;910、滑轨座;911、滑动架;912、滑轨端杆。2, the air passage; 3, the volute tongue; 5, the sliding raft; 6, the top limit structure; 30, the first connecting member; 31, the second connecting member; 32, the spring; 100, the base module; Seat assembly; 1011, limit hole; 1012, limit boss; 1013, second round screw hole; 102, sliding structure; 103, base water receiving structure; 1031, first sliding rail; 1032, first row Sink; 104, sliding water connection structure; 1041, first slider; 1042, first drainage column; 1043, guiding block; 1044, third drainage channel; 105, drain pipe; 141, fan motor; 200, heat exchange module; 220, heat exchanger; 300, fengshui module; 301, air duct assembly; 302, upper snap structure; 303, lower snap structure; 304, lower limit component; 305, threaded hole; 306, side limit component; 307, side snap structure; 3001, upper limit component; 310, bottom case; 3101, lip; 3102, guiding structure; 3103, hole; 3104, inverted triangular groove; 3105, strip Raised; 3108, lower buckle; 3109, rib; 310a, spring column; 310b, coil spring; 310c, guiding groove; 310d, guiding strip; 310e, a limiting rib; 310f, a second limiting rib; 310g, a first circular screw hole; 311, a fan support; 312, a bottom shell waterway; 3121, a toggle structure; 3122, a third drainage column; 320, an impeller ;321, impeller shaft; 322, bottom shell guiding member; 330, bearing seat assembly; 331, seat bracket; 3310, bracket plug portion; 3311, bracket limit portion; 3312, bracket guide portion; 3313, bracket barb 332, support bushing; 334, impeller bearing; 333, bearing assembly; 341, paddle; 3411, paddle bump; 3412, paddle pushing part; 3413, paddle drive part; 3414, paddle limiter ; 3415, dial position; 3416, guide flange; 3417, hook; 3418, deformation groove; 342, bottom case limit groove; 343, dial; 3341, dial pusher; 3432, dial drive; , sliding bar; 3434, sliding slot; 3435, push position; 400, appearance module; 700, quick release connection mechanism; 710, fan nesting; 711, fan meshing portion; 720, motor bushing; 721, motor meshing portion; 722, return spring; 900, rail device; 910, rail seat; 911, sliding frame; 912, rail end rod.
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described in the following with reference to the accompanying drawings. It is obvious that the described embodiments are a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
图44所示为本发明所述的一种模块化空调室内机,包括基座模块100,热交换模块200,风水道模块300以及外观模块400。FIG. 44 shows a modular air conditioner indoor unit according to the present invention, including a
风水道模块300包括风道组件301,如图1和2所示,所述风道组件具有一个底壳310和设置于底壳上的叶轮320,所述底壳310上设置有风扇支座311;在所述风扇支座311与叶轮320的叶轮轴321之间设置有对中装置,所述对中装置为轴承座组件330。一个叶轮320安装在所述风扇支座311上,在所述叶轮轴321靠近风扇电机141一侧,通过轴承座组件330设置在所述底壳310的所述风扇支座311上,如图18和图23至28所示。The
其中,风道组件301中的叶轮组件,如图1、23至28所示,其包括具有叶轮轴321的叶轮320,所述叶轮轴321靠近风扇电机141一端与所述风扇电机141传动连接,所述叶轮轴321另一端可旋转的设置在底壳310上,所述叶轮轴321靠近所述风扇电机141一端还套设有轴承座组件330,所述轴承座组件330适于固定在所述底壳310上。本实施例提供的一种轴承座组件330,包括:支撑轴套332和座体支架331,支撑轴套332其内环面套设在叶轮轴321外表面上,所述叶轮轴321与风扇电机141输出轴传动连接;座体支架331与所述支撑轴套332固定连接,适于固定安装于支座上。所述支撑轴套332的内环面和所述叶轮的叶轮轴321
之间还设置有叶轮轴承334。所述支撑轴套332和所述座体支架331一体成型。所述支撑轴套为自润滑胶圈。所述座体支架331上设置有与底壳310配合的支架插接部3310。所述支架插接部3310包括:用于限定与底壳310的插接深度的支架限位部3311、与底壳310侧壁上的导向结构3102配合的支架导向部3312。所述支撑轴套332为自润式弹性胶圈。所述支撑轴套332内还设置有叶轮轴承334,所述叶轮轴承334与所述叶轮轴321转动配合。所述底壳310具有朝向所述热交换模块200的侧面,在该侧面上成型有盛接和排放来自所述热交换模块200的冷凝水的水槽。所述叶轮320安装在所述风扇支座311上后,处于所述水槽中。所述风道组件301适于在不拆卸基座组件101中的风扇电机141的情况下整体从所述基座组件101中拆出。The impeller assembly in the
上述的轴承座组件330中,将轴承座组件330安装在支座上,其设置于叶轮320靠近风扇电机141的一端,解决了叶轮轴与电机输出轴悬空连接的问题。现有技术中,当拆卸叶轮320时,叶轮320向远离风扇电机141的方向移动时,本实施例提供的轴承座组件330,用于支撑靠近风扇电机141端的叶轮轴套,避免叶轮320拆装或装配过程中叶轮320歪斜或掉落而损坏。也就是说,操作人员在需要取下叶轮320进行清洁前,推动叶轮320远离风扇电机141后,可以借助轴承座组件330支撑叶轮320。叶轮320清洁完成后,在叶轮320与风扇电机141完成对接前,借助轴承座组件330使叶轮320与风扇电机141对中连接。该支撑轴套332为弹性轴套,具有一定弹性,当叶轮轴321与风扇电机141刚开始对接时发生不对中的情况时,可通过支撑轴套332的弹性根据叶轮轴与风扇电机141的输出轴的位置做适应性的调整,抵消其不对中情况,降低了对叶轮轴321及输出轴的磨损,提高叶轮轴321及其产品的寿命。所述座体支架331套设在所述支撑轴套332的外侧,即不与支撑轴套332内环面上的叶轮轴321发生干涉,套设连接也使得支撑轴套332相对座体支架331不会发生移位。所述叶轮轴承334内壁成型有油槽,使得叶轮轴承334内壁和叶轮轴321外壁之间可以充满润滑油,也就降低了两者相对运动时的摩擦力,提高旋转效率。所述座体支架331固定在所述支撑轴套332轴向的一侧壁上,并且具有轴向延伸的弧形部,使得轴承座组件330沿在轴向方向上得到有效支撑,避免叶轮轴321与轴承座组件之间角度的偏转,也就降低叶轮轴321的磨损程度。In the above-described
所述座体支架331上设置有与底壳310配合的支架插接部3310,所述支架插接部3310包括:用于限定与底壳310的插接深度的支架限位部3311、与底壳310侧壁上的导向结构3102配合的支架导向部3312。该支架限位部3311对座体支架331的插接位置进行限制,支架导向部3312则实现插接导向,限位与导向结合将座体支架331准确定位安装,实现该轴承座组件330的精确装配。The
所述支架限位部3311呈板式结构,对称成型于所述座体支架331上且径向延伸,用于抵在底壳310上的风扇支座311上的口缘3101,实现限位。所述支架导向部3312成型于所述支架限位部3311的下表面,即插接过程中先导向后限位。所述支架限位部3311垂直于支架导向部3312,从而使得支架限位部3311上受力均匀,座体支架331不易出现倾斜。所述支架插接部3310还包括与底壳310侧壁的通孔3103勾接的支架倒钩3313,从而避免座体支架331受到振动而脱出底壳310。
The
作为可变换的实施例,本实施例提供的一种轴承座组件330,如图18、图23,至图28所示,包括:支撑轴套332,其内环面套设在叶轮轴321外表面上,所述叶轮轴321与风扇电机141输出轴传动连接;座体支架331,与所述支撑轴套332固定连接,适于固定安装于支座上。As a changeable embodiment, a
将轴承座组件330安装在支座上,其设置于叶轮320靠近风扇电机141的一端,解决了叶轮轴套与电机轴套悬空连接的问题。现有技术中,当拆卸叶轮320时,叶轮320向远离风扇电机141的方向移动时,本是实施例提供的轴承座组件330,用于支撑靠近风扇电机141端的叶轮轴套,避免叶轮320拆装过程中叶轮320歪斜或掉落而损坏。也就是说,操作人员在需要取下叶轮320进行清洁前,推动叶轮320远离风扇电机141后,可以借助轴承座组件330支撑叶轮320。叶轮320清洁完成后,在叶轮320与风扇电机141完成对接前,借助轴承座组件330使叶轮320与风扇电机141对中连接。The bearing
所述支撑轴套332的内环面和外环面之间设置有支撑部,以支撑所述支撑轴套的内环面和外环面,避免其被挤压扭曲,导致不能与叶轮320的叶轮轴321转动配合。所述座体支架331固定在所述支撑轴套332轴向的一侧壁上,并且具有轴向延伸的弧形部,使得轴承座组件330沿在轴向方向上得到有效支撑,避免叶轮轴321与轴承座组件之间角度的偏转,也就降低叶轮轴321的磨损程度。A support portion is disposed between the inner annular surface and the outer annular surface of the
如图25所示,所述支撑轴套332和座体支架331为一体注塑成型件,从而减少零件的数量,简化产品装配工序。As shown in FIG. 25, the
所述支撑轴套332为自润滑轴套,从而可以使得其与叶轮轴321之间的摩擦力较小。所述轴承座组件330,所述支座成型于底壳310上;所述座体支架331上设置有与底壳310配合的支架插接部3310,即所述座体支架331通过快速插接的方式固定到底壳310上,以实现快速安装。The
如图26所示,所述支架插接部3310与上述的支架插接部3310相同,包括:用于限定与底壳310的插接深度的支架限位部3311、与底壳310侧壁上的导向结构3102配合的支架导向部3312。As shown in FIG. 26, the
作为可变换的实施例,本实施例的一种轴承座组件330,如图27所示,包括支撑轴套332和座体支架331,支撑轴套332的内环面套设在叶轮轴321外表面上,所述叶轮轴321与风扇电机141输出轴传动连接;座体支架331,与所述支撑轴套332固定连接,适于固定安装于支座上。将轴承座组件330安装在支座上,其设置于叶轮320靠近风扇电机141的一端,解决了叶轮轴套与电机轴套悬空连接的问题。现有技术中,当拆卸叶轮320时,叶轮320向远离风扇电机141的方向移动时,本是实施例提供的轴承座组件330,用于支撑靠近风扇电机141端的叶轮轴套,避免叶轮320拆装过程中叶轮320歪斜或掉落而损坏。As a changeable embodiment, a
如图27所示,所述支架插接部3310为呈三角凸缘结构,对应于所述底壳310的口缘3101处的倒三角凹槽3104,三角凸缘插入倒三角凹槽3104使得支撑轴套332与底壳310连接。所述支架限位部3311为所述三角凸缘的根部;所述支架导向部3312为成型于三角凸缘的侧边
的条形凹槽,对应于所述倒三角凹槽3104内的条形凸起3105,通过支架限位部3311和支架导向部3312将轴承座组件330准确定位固定在底壳310上。As shown in FIG. 27, the
安装状态下,所述叶轮320处于所述换热器220的倒U字形所述敞口腔室内,所述风水道模块300通过一个安装结构与所述基座模块100连接。In the installed state, the
所述底壳310具有在安装位置时,延伸到接近所述换热器220靠近所述基座组件101背板一侧的后上缘。在所述基座组件101上对应所述底壳310安装位置的所述后上缘处,成型有豁口朝向与所述敞口腔室的敞口方向一致的结合槽。所述后上缘适于在所述敞口腔室装入所述叶轮320沿后,嵌入所述结合槽中。并由此在所述底壳310与所述基座组件101背板之间形成一个隔离腔,所述隔离腔阻止所述换热器220的倒U字形所述敞口腔室内的低温传递到所述基座组件101上,导致在基座组件101上形成冷凝水。所述基座组件101上设置有与所述风道组件301配合的滑动结构102,所述风道组件301适于通过所述滑动结构102拉出或推入所述基座组件101,如图17所示。The
所述风道组件301适于在不拆卸基座组件101中的风扇电机141的情况下整体从所述基座组件101中拆出。本实施例中,在所述底壳310上的所述叶轮320与所述风扇电机141之间采用的快速连接方式,包括一个设置在所述风扇电机141的输出轴142与所述叶轮轴321之间的不需要使用工具拆卸的快拆连接机构700,如图3,至图6所示。在本实施例中,所述快拆连接机构700包括固定安装于所述叶轮轴321上的风扇嵌套710和固定安装在所述风扇电机141的输出轴142上的电机轴套720。所述风扇嵌套710上成型有数个周向均匀分布的风扇啮合部711,相应的,所述电机轴套720设置有对应数量的适于与所述风扇啮合部711配合的电机啮合部721,所述风扇啮合部711与具有此风扇嵌套710的叶轮320可通过轴向移动进入与所述电机啮合部721相互交错咬合状态,从而使所述叶轮轴321与所述风扇电机141的输出轴142相互连接,且所述电机轴套和所述风扇嵌套上的传动侧面延伸在两者套合时的全部轴向重合部分,所述传动侧面即为啮合面,风扇啮合部传动的一侧的侧面全部为啮合面。本实施例中,电机啮合部721和风扇啮合部711的数量各为三个。风扇啮合部711为凹槽,电机啮合部721为凸爪,如图3,至图6所示,所述电机轴套720上的所述电机啮合部721的啮合面为螺旋曲面,所述风扇啮合部711对应的啮合面也为对应配合的螺旋曲面,且两配合的螺旋曲面的螺旋方向使得在所述风扇电机141带动所述叶轮320工作时,同时带动所述叶轮320向着所述风扇电机141的方向轴向移动。沿所述风扇电机带动所述叶轮旋转的传动方向,所述风扇嵌套具有与所述传动侧面相背的导入面,适于所述风扇嵌套导入所述风扇嵌套内。所述电机轴套与所述风扇电机的输出轴142通过螺钉或卡扣固定连接。所述快拆连接机构700还包括设置在所述叶轮320的端部的复位弹簧722,所述复位弹簧722对所述叶轮320施加有朝向所述风扇电机141的偏压力。所述复位弹簧722一端固定在底壳310上的风扇支座311上,另一端抵住所述叶轮轴321,如图37所示。本实施例中还包括电气组件,所述电气组件设置在除所述风道组件以外的其他组件上,基座组件上设置有电器盒。
The
作为可变换的实施例,本实施例在上述实施例的基础上,风扇啮合部711为凸爪,电机啮合部721为凹槽,所述电机轴套720上的所述电机啮合部721的啮合面为螺旋曲。所述风扇嵌套与所述叶轮一体成型。所述电机轴套与所述风扇电机的输出轴142一体成型。As a changeable embodiment, the present embodiment is based on the above embodiment, the
作为可变换的实施例,本实施例中所述快拆连接机构700包括固定安装于所述叶轮轴321上的风扇嵌套710和固定安装在所述风扇电机141的输出轴142上的电机轴套720。所述风扇嵌套710上成型有数个周向均匀分布的风扇啮合部711,相应的,所述电机轴套720设置有对应数量的适于与所述风扇啮合部711配合的电机啮合部721,所述风扇啮合部711可通过轴向移动进入与所述电机啮合部721相互交错咬合状态,从而使所述叶轮轴321与所述风扇电机141的输出轴142相互连接,且所述电机轴套和所述风扇嵌套上的传动侧面延伸在两者套合时的全部轴向重合部分,所述传动侧面即为啮合面,风扇啮合部传动的一侧的侧面全部为啮合面。本实施例中,电机啮合部721和风扇啮合部711的数量各为三个。风扇啮合部711为凹槽,电机啮合部721为凸爪,如图3和图4所示,所述电机轴套720上的所述电机啮合部721的啮合面为螺旋曲面,所述风扇啮合部711对应的啮合面也为对应配合的螺旋曲面,且两配合的螺旋曲面的螺旋方向使得在所述风扇电机141带动所述叶轮320工作时,同时带动所述叶轮320向着所述风扇电机141的方向轴向移动。沿所述风扇电机带动所述叶轮旋转的传动方向,所述风扇嵌套具有与所述传动侧面相背的导入面,适于所述风扇嵌套导入所述风扇嵌套内。所述电机轴套与所述风扇电机的输出轴142通过螺钉或卡扣固定连接。As a changeable embodiment, the quick
一个离合致动机构用于驱动所述叶轮轴321相对所述风扇电机141的输出轴的轴向移动。所述离合致动机构包括在所述叶轮320两侧,分别移动安装在所述底壳310上对所述叶轮320施加作用力的拨片341,如图9,至图15所示,所述拨片341由四段相互垂直连接且间隔段不相对的折面组成,具有设置在最上端带拨片凸点3411的拨片推动部3412,和设置在最下面的折面上表面上适于手动拨动的拨片驱动部3413,设置在最下面的折面下表面上的拨片限位部3414,如图9所示。所述拨片驱动部3413与所述拨片推动部3412固定连接。所述拨片凸点3411设置在靠近所述叶轮320的叶轮轴321的位置,所述拨片限位部3414配合所述底壳310上成型的具有斜面的底壳限位槽342,所述底壳限位槽342的斜面在所述叶轮320向远离所述风扇电机141方向,移动到与所述风扇电机141分离处时,所述拨片限位部3414与所述底壳310锁定;而在向靠近所述风扇电机141方向移动时解除与所述底壳310的锁定。其中所述拨片凸点3411起到所述拨片341与所述叶轮320接触作用;拨片驱动部3413可方便手动操作所述拨片341;而所述拨片限位部3414的限位卡扣则使所述拨片341滑动地连接在所述底壳310上成型的所述底壳限位槽342中,通过限定所述底壳限位槽342的行程长度,限制了所述拨片341的行程。拨片上还成型有与形成在底壳310上的底壳导向部件322可滑动地连接的导向凸缘3416,从而使得拨片限位部3414沿与叶轮轴线平行的方向滑动,避免拨片滑动过程产生跳动,如图9所示。A clutch actuating mechanism is used to drive axial movement of the
所述基座模块上安装有驱使叶轮转动的电机,也就是叶轮轴与电机轴连接,并在叶轮轴靠近电机的一侧,设置有用于叶轮320与电机拆装的拨片341。
A motor for driving the impeller is mounted on the base module, that is, the impeller shaft is coupled to the motor shaft, and a
如图2所示,该拨片341可移动地安装在与所述叶轮320相邻的部件上,包括:拨片推动部3412和拨片驱动部3413,拨片推动部3412适于与叶轮320接触,并用于带动所述叶轮320轴向移动;拨片驱动部3413与所述拨片推动部3412固定连接,并处于从外面通过缝隙能触及的位置。本实例的拨片341的拨片驱动部3413从缝隙处能够触及,也就使得操作人员通过在缝隙处的拨片驱动部3413驱动拨片推动部3412推动叶轮320沿轴向移动,从而方便叶轮320与电机的拆卸工作。本实施例的拨片341,还具有成型于拨片驱动部3413上的拨片限位部3414,与所述拨片推动部3412固定连接,在所述叶轮320与电机分离处使所述拨片与所安装的部件锁定,也就是说,当叶轮320与电机分离后,所述拨片位置锁定,从而将使叶轮320被限定在于电机分离的位置,而不会再次与电机的轴套合在一起。As shown in FIG. 2, the
所述拨片移动安装在空调器底壳310上,拨片相对空调器底壳310移动进而推动所述叶轮320。所述底壳310的拨片安装位如图7和图10所示。所述拨片限位部3414与所述底壳310上成型具有斜面的底壳限位槽342配合。拨片限位部3414与该斜面配合,当所述底壳限位槽342的斜面在所述叶轮320向远离所述电机方向,一直移动到与电机分离处时,所述拨片限位部3414与所述底壳310锁定,从而使得叶轮320移动到与电机分离处后,叶轮320被限定在于电机分离的位置,而不会再次与电机的轴套合在一起。而在向靠近所述电机方向移动时解除与所述底壳310的锁定,即再安装连接叶轮320与电机时,所述拨片能够自由活动,不限制叶轮320向电机方向移动。The paddle is movably mounted on the air
如图2所示,用于叶轮320和电机拆装的拨片数量为两个时,分别设置在所述叶轮320轴向的两端,分别朝向相反的方向拨动叶轮320。也就是说,在叶轮320的两端面上均设置有拨片,左侧端面上的拨片能够向右拨动叶轮320,驱使叶轮320向右移动,而右侧端面上的拨盘能够向左拨动叶轮320,驱使叶轮320向左移动。向远离所述电机方向拨动所述叶轮320的拨片具有所述拨片限位部3414,例如叶轮320的右端面设置电机,即右侧端面上的拨片可以驱使叶轮320远离电机,与电机拆离,则右侧端面上的拨片具有上述拨片限位部3414,从而在叶轮320移动到与电机分离处后,叶轮320被限定在于电机分离的位置。As shown in FIG. 2, when the number of the paddles for the
作为一种变形,用于叶轮320和电机拆装的拨片数量为一个时,设置在叶轮320的一端部,所述叶轮320的另一端部上设置有复位弹簧,该复位弹簧对叶轮320施加有朝向电机的偏压力。该复位弹簧可以与拨片设置于叶轮320的同一端部,也可以与拨片分别设置在叶轮320的两个不同端部上。复位弹簧可以避免在整机搬运安装时,因人为原因导致叶轮320与电机轴不能有效配合,从而导致上电后电机空载而无法正常工作。复位弹簧与拨片分别设置在叶轮320的两个端部时,所述复位弹簧一端抵在底壳310的叶轮320支座上,另一端抵住所述叶轮320轴。抵在叶轮320轴的复位弹簧在叶轮320端面的作用力集中的轴线上,从而降低叶轮320相对电机的轴向偏移量。As a variant, when the number of the paddles for the
如图9所示,所述拨片推动部3412与所述叶轮320的接触面上成型有拨片凸点3411。由于叶轮320与电机之间采用螺纹轴套配合连接,因此在拆卸叶轮320与电机时,所述叶轮320与电机分离的过程中还具有绕电机轴转动的运动形成,使得拨片与叶轮320之间具有滑动磨损。因此,在拨片推动部3412上设置用于接触叶轮320端面的拨片凸点3411,减小叶轮320
端面与拨片的接触面积,即减小摩擦阻力,尽量降低对叶轮320的损伤和异响。所述拨片凸点3411靠近叶轮320的叶轮轴321的位置,从而使得叶轮320端面上的受力点尽量靠近叶轮轴321的位置,降低叶轮320与电机分离时轴向的偏移量。所述拨片限位部3414包括:与形成在底壳310上的底壳导向部件322可滑动地连接的导向凸缘3416,从而使得拨片限位部3414沿与叶轮320轴线平行的方向滑动,避免拨片滑动过程产生跳动。所述拨片限位部3414还包括:勾接于底壳310内底壳限位槽342的拨片勾扣3417,拨片限位部3414在底壳限位槽342内滑动,从而使得拨片限位部3414沿与叶轮320轴线平行的方向滑动,避免拨片滑动过程产生跳动。本实施例的拨片341,还具有成型于拨片所述拨片上成型有用于施加外力以方便拨动拨片的拨位3415。所述拨片为四段相互垂直连接且间隔段不相对的折面组成,所述拨片推动部3412为设置在最上端的折面;所述拨片驱动部3413在最下面的折面上表面上,方便操作使得拨片移动。As shown in FIG. 9, a
作为可变换的实施例,本实施例的用于叶轮320与电机拆装的拨片,底壳310的拨片安装位下沉,弹簧设置于底壳310远离拨片的面上,通过螺旋弹簧310b及弹簧柱310a实现对拨片的导向控制。所述拨片上成型有变形槽3418,当拨片向下挤压进入底壳310上的拨片安装位时,所述变形槽3418使得导向凸缘3416能够向中心挤压变形而压入底壳310上的底壳导向部件322。在所述的底壳导向部件322的边缘处,壳体上成型有变的槽,当拨片向下压入底壳310上的拨片安装位时,壳体上的变形槽3418能够使底壳导向部件322向外扩张,进而导向凸缘3416压到底壳导向部件322内,然后变形槽3418恢复,底壳导向部件322与导向凸缘3416卡接在一起。也就通过导向凸缘3416与底壳导向部件322的配合实现拨片的拨片驱动部3413在底壳310的拨片安装位上的导向与限位。所述拨片上成型有用于勾接于底壳310的下卡扣3108的拨片限位部3414。所述底壳310上还可以设置用于限位的筋条3109,进一步对拨片的移动行程进行限位。所述底壳310的拨片安装位的底壳导向部件322可以如图13所示呈条状。作为一种变形,如图15所示,所述底壳310上的底壳导向部件322可以由三段卡扣组成,从左到右分别为第一扣、第二扣和第三扣。当导向凸缘3416与第一扣锁定时,叶轮320被推动至与电机分离的位置;当导向凸缘3416从与第一扣的锁定位置被推动到与第二扣锁定时,拨片的拨片推动部3412位于叶轮320与电机之间,而不会干涉叶轮320与电机的装配。所述拨片压入安装到底壳310上时,与底壳310上的第三扣锁定连接。通过第一扣、第二扣和第三扣的设置,可以清楚拨片推动部3412的位置,即是否干涉风叶与电机的配合。As a changeable embodiment, the paddle for the
作为可变换的实施例,所述拨片的数量为一个,设置于设置在叶轮320的一端部,所述叶轮320的另一端部上设置有复位弹簧,该复位弹簧对叶轮320施加有朝向电机的偏压力。复位弹簧与拨片分别设置在叶轮320的两个端部时,所述复位弹簧一端抵在底壳310的叶轮320支座上,另一端抵住所述叶轮320轴。安装叶轮320到与电机配合时,复位弹簧直接作用而将叶轮320推向电机方向。As a changeable embodiment, the number of the picks is one, and is disposed at one end of the
所述风水道模块通过一个第二安装结构与所述基座组件101模块连接。在使用状态下,所述第二安装结构包括分列左右设置在所述底壳310的第二固定孔,成型在所述基座组件101上与所述底壳310安装位置时的所述第二固定孔对应的第二螺孔,以及用于穿过所述第二固定孔与所述第二螺孔螺旋连接的第二螺钉。连接底壳310到基座组件101上时,先依赖拆装
结构将底壳310固定到基座组件101上,再利用第二螺钉将底壳310紧固在基座组件101上;从基座组件101上拆卸底壳310时,先拧下第二螺钉,解除底壳310与基座组件101的紧固连接,再通过拆装结构将两者分离,如图19,至图21所示。The air channel module is coupled to the
所述拆装结构包括:基座组件101和可拆卸地安装在所述基座组件101上的底壳310,底壳310与基座组件101之间还设置有锁定结构,用于在底壳310拆装时对底壳310进行锁定或解锁,操作人员解除底壳310与基座组件101的紧固连接后,可以托住底壳310的同时拨动拨盘343,再将底壳310从基座组件101上取下,避免空调机内底壳310与基座组件101的紧固连接解除后底壳310可能脱离基座组件101与掉落的问题,从而保护操作者的安全,也避免了底壳310上的零部件砸落而受损。锁定结构包括:滑动设置在所述底壳310上的拨盘343,和设置在所述基座组件101上锁槽,所述拨盘343适于部分伸入所述锁槽,而将所述底壳310与基座组件101锁定。在拨盘343不伸入所述锁槽时,所述底壳310与基座组件101解锁。The detachable structure includes a
作为一种变形,锁定结构包括:滑动设置在所述基座组件101上的拨盘343,和设置在所述底壳310上锁槽,所述拨盘343适于部分伸入所述锁槽,而将所述底壳310与基座组件101锁定。在拨盘343不伸入所述锁槽时,所述底壳310与基座组件101解锁。底壳310与基座组件101具有拆装结构,所述拨盘343如图19所示,包括:拨盘驱动部3432,与所述底壳310滑动配合;拨盘推动部3431,固定在所述拨盘驱动部3432上,所述拨盘驱动部3432适于带动所述拨盘推动部3431伸入所述锁槽内。通过外力作用于拨盘驱动部3432上,驱使拨盘推动部3431伸入或伸出所述锁槽内。当拨盘推动部3431伸入锁槽内时,拨盘推动部3431与锁槽锁定在一起;当拨盘推动部3431伸出锁槽内时,拨盘推动部3431与锁槽分离而解锁。所述拨盘推动部3431上成型有与所述锁槽配合的锁紧斜面,通过契形斜面,使得拨盘推动部3431伸入锁槽内时,两者锁定在一起。As a variant, the locking structure comprises: a
如图20所示,所述底壳310上成型有导向槽310c和导向条310d。所述拨盘驱动部3432上成型有与底壳310上的导向槽310c滑动并限位配合的滑动条3433,从而实现对所述拨盘驱动部3432的导向和限位。拨盘驱动部3432上成型有与底壳310上的导向条310d滑动并限位配合的滑动槽3434,也可以实现对拨盘驱动部3432的导向和限位。拨盘驱动部3432上的滑动条3433和滑动槽3434可以取其一设置,为了提高装配精度,滑动条3433和滑动槽3434也可以同时设置。As shown in FIG. 20, the
所述滑动条3433或所述滑动槽3434沿滑动方向的两端相应的设置有与所述导向槽310c或导向条310d配合的斜面,用于在所述拨盘343位于锁定位和解锁位时与所述底壳310卡紧配合。也就是说在拨盘343的拨盘推动部3431在伸入所述锁槽时,所述拨盘343是与底壳310卡紧配合的,该拨盘343实现对底壳310和基座组件101锁定的目的;而当拨盘343的拨盘推动部3431伸出锁定锁槽时,接触与锁槽的锁定时,拨盘343与底壳310还是卡紧配合的,而不会从底壳310上脱落下来。所述拨盘驱动部3432上成型有适于推动所述拨盘343的推位3435,方便操作人员驱动所述拨盘驱动部3432。
A sliding surface of the sliding
所述锁定结构的数量为两个,对称设置在所述底壳310下部与基座组件101的边缘连接处。两个锁定结构能够有效地将底壳310和基座组件101锁定在一起,也方便操作人员拆装底壳310与基座组件101时,两手分别同时推动两个锁定结构的拨盘343。如图21所示,所述拨盘343的移动方向垂直于所述基座组件101的长边方向,通过沿垂直方向上下推动拨盘343而实现底壳310与基座组件101之间的锁定和解锁。当然,拨盘343的移动方向也可以平行于所述基座组件101的长边方向,通过沿水平方向左右推动拨盘343而实现底壳310与基座组件101之间的锁定和解锁。The number of the locking structures is two, symmetrically disposed at a lower portion of the
底壳结构,如图38所示,包括:具有出风通道2的底壳310,所述底壳310上可拆卸地安装有叶轮320,所述出风通道2上设置有出风口结构;蜗舌3,设置在所述出风通道2内,用于消除风道内产生的涡旋,所述蜗舌3一体成型在所述底壳310上,且所述出风口结构与所述蜗舌3沿安装状态的竖直方向的投影无重合区域。The bottom shell structure, as shown in FIG. 38, includes: a
通过本发明提供的空调器底壳结构,由于蜗舌3一体成型在所述底壳310上,从而避免了蜗舌3在工况条件下与底壳310之间发生震动。Through the air conditioner bottom shell structure provided by the present invention, since the
同时,如图37,图8,至图38所示,由于述出风口结构与所述蜗舌3沿安装状态的竖直方向的投影无重合区域,因此,在所述底壳310从模具中出模时,出风口结构与蜗舌3之间互不影响,从而有利于蜗舌3与底壳310的一体成型。Meanwhile, as shown in FIG. 37, FIG. 8, and FIG. 38, since the projection of the tuyere structure and the projection of the
所述底壳310上设置有与基座组件101滑动配合的滑动结构,所述底壳310通过所述滑动结构可拆卸的安装在所述基座组件101上。The
具体地,所述底壳310上成型有风道和水道,需要对风道、水道及叶轮320进行清洁时,直接将底壳310从基座组件上拆卸下来即可,比起现有技术中将风道和水道设置于基座组件101的底壳310上从而无法实现对风道和水道的清洁,或者将风扇电机141与叶轮320固定连接或将风扇电机141也固定安装于形成有风道和水道的底壳310上而导致的在清洁风道、水道或叶轮320时风扇电机141沾上液体从而影响风扇电机141的性能,本实施例中既能实现对风道、水道及叶轮320的清洁,又可以避免风扇电机141沾到液体受损。Specifically, the
本实施例中,所述底壳310顶部成型有与所述基座组件101上的限位部相抵配合的顶部限位结构6。从而限制底壳310在基座组件101上的位置。In this embodiment, the top of the
本实施例中,所述底壳310上安装有具有叶轮轴的叶轮320,叶轮轴穿设在所述叶轮320的线轴处,所述叶轮轴一端可转动地安装在底壳310中,另一端与风扇电机141传动连接。如图37以及30所示,所述叶轮轴远离所述电机组件一端还设置有复位弹簧722,所述复位弹簧722对所述叶轮320施加有朝向所述风扇电机141的偏压力。复位弹簧722会给叶轮320持续的偏压力,使叶轮320紧密顶靠在位于叶轮320一侧的风扇电机141上,从而避免了在拆卸时叶轮320与风扇电机141之间出现间隙。同时,通过在拆卸或装配叶轮320后,通过复位弹簧722,可以使叶轮320挤压至工作位置处,防止由于叶轮320的位置与空调器出风口不对称,造成空调器呼啸。
In this embodiment, an
如图30所示,所述偏压件设置在所述叶轮轴321的端部。所述偏压件为复位弹簧722,其包括:第一连接件30,一端安装在所述叶轮轴的端部,另一端连接有弹簧32;弹簧32,其远离所述第一连接件30的一端连接在所述轴承组件333上,所述弹簧32用以所述偏压力。本实施例中,如图8所示,所述偏压件还包括:设置在所述弹簧32与所述轴承组件333之间的第二连接件31,所述第二连接件31一体化或可拆卸地连接在所述轴承组件333上。As shown in FIG. 30, the biasing member is provided at an end of the
同时,所述第二连接件31的内径大于所述第一连接件30的外径,所述第一连接件30插入所述第二连接件31中,所述弹簧32安装在所述第一连接件30和第二连接件31之间形成的腔室内。在实际工况下,第二连接件31处于静止状态,第一连接件30处于活动状态,通过弹簧32提供使第一连接件30和第二连接件31相分离的偏压力,从而使第一连接件30推动叶轮320压紧风扇电机141。Meanwhile, the inner diameter of the second connecting
具体地,所述第一连接件30为具有中空连接腔,所述连接腔的内径大于所述叶轮轴321的外径。具体地,所述叶轮轴与所述连接腔之间采用滑动连接,在使用过程中需要首先将连接腔安装在所述叶轮轴上,二者之间可通过润滑油进行润滑连接。Specifically, the first connecting
作为变型,所述第一连接件30与叶轮轴321之间可以采用过盈配合的方式进行连接,所述第一连接件30贴紧连接在所述叶轮轴321上,从而完成二者之间的稳定连接。As a variant, the first connecting
本实施例中,所述第一连接件30为塑料件,所述第二连接件31为橡胶件。In this embodiment, the first connecting
本实施例中,如图3所示,所述风扇电机的电机轴上安装有电机轴套720,所述叶轮轴321的靠近所述风扇电机141的一端安装有与电机传动配合的风扇嵌套710,所述电机轴套720沿电机带动所述叶轮320旋转的传动方向旋转时具有与所述风扇嵌套710配合的传动侧面,用于对所述风扇嵌套710施加有朝向所述电机方向的轴向力。从而起到将风扇电机141与叶轮320之间稳定连接的作用。In this embodiment, as shown in FIG. 3, a
具体地,所述电机轴套720采用螺旋套的结构,螺旋套深入风扇嵌套710的腔室中,通过轴向力完成二者之间的通过快拆连接机构连接。Specifically, the
同时,如图8和9所示,所述叶轮320上设置有拨片341,所述拨片341适于用于带动所述叶轮轴321向移动。当需要将叶轮320与风扇电机进行分离时,只需要拨动所述拨片341,拨片便会带动叶轮320使其发生与风扇电机141相分离的运动,从而完成叶轮320的拆卸过程。Meanwhile, as shown in FIGS. 8 and 9, the
本实施例中,如图8和43所示,所述上限位组件3001为开口朝下的卡扣,所述上卡接结构302固定在所述底壳310上且适于嵌入所述上限位组件3001。具体地,上限位组件3001为“U型”槽,所述上卡接结构302密封性良好地插入所述“U型”槽中。通过密封性良好的“U型”槽,底壳顶部的上卡接结构稳定性良好地插入其中,同时可以防止气流从“U型”槽中流出,保证了空调器的气密性。
In this embodiment, as shown in FIGS. 8 and 43, the upper
作为变型,如图8所示,所述上限位组件3001为与所述上卡接结构302长度一致的卡接腔,所述上卡接结构302密封性良好地插入所述卡接腔中。采用长距离连接,可以确保连接的稳定性,同时可以保证整体底壳310与空调器之间的密封性能。As a variant, as shown in FIG. 8, the upper
同时,如图8所示,所述下限位组件304为向所述底壳310一侧突出的凸台,所述底壳310的下部固定有与所述凸台配合的下卡接结构303,所述下卡接结构303为所述底壳310靠近所述基座组件101一侧的下缘的一部分。在所述上卡接结构302与所述上限位组件3001配合卡接后,所述下卡接结构303适于坐落在所述凸台上,防止所述风水道模块300从所述基座组件101底部滑出。Meanwhile, as shown in FIG. 8 , the
具体地,固定连接机构为所述下限位组件304与下卡接结构303的组合结构。同时,在使用状态下,所述基座组件101对应所述底壳310左右两侧的位置上成型有侧限位组件306,在图8中,所述底壳310左右两侧成型有可连接在所述侧限位组件306上、用以防止在使用状态下所述底壳310相对所述基座组件101左右晃动的侧卡接结构307。Specifically, the fixed connection mechanism is a combined structure of the
具体地,所述侧卡接结构307为弹性卡扣,两个弹性卡扣夹紧所述底壳310的左右两侧。当所述底壳310放入所述基座组件101之后,所述侧卡接结构在所述底壳310的挤压下向左右两侧运动。同时,所述基座组件101上成型有螺纹孔305,所述底壳310上与所述螺纹孔305相对应的位置上成型有通孔,通过螺钉可将底壳310固定在所述基座组件101上,从而更好地完成风水道模块300余基座组件101之间的连接。Specifically, the
如图16所示,为了便于基座组件101与风水道模块300之间的拆卸和连接,所述基座组件101上设置有与所述风水道模块300配合的滑动结构,所述风水道模块300适于通过所述滑动结构拉出或推入所述基座组件101。As shown in FIG. 16, in order to facilitate the disassembly and connection between the
本实施例中,如图22所示,所述导向结构为滑轨装置900。具体地,所述滑轨装置900在使用状态下竖向固定在所述基座组件101上的滑轨座910,滑动地安装在所述滑轨座910的滑槽内的滑动架911,以及一端固定安装在所述滑动架911上的滑轨端杆912,所述滑动端杆的另一端固定连接所述风水道模块。在所述滑动端杆上成型有卡钩,所述卡钩与成型在所述风水道模块上的卡槽插接配合连接。在所述滑轨座910的前端设置有一个对所述滑轨端杆912起定位作用的定位块,所述定位块具有向外侧的伸出扩口结构。In this embodiment, as shown in FIG. 22, the guiding structure is a
当需要对所述风水道模块300与基座组件101之间进行分离时,只需要拉动所述滑轨装置900,使二者分离。如果需要对所述风水道模块300与基座组件101之间进行安装时,只需要使滑轨装置900反方向推动至基座组件101上即可。When it is necessary to separate the
作为变型,具体地,如图29所示,所述滑动结构为沿长度方向的至少一端成型的与宽度方向相平行的滑撬5,所述滑撬5与所述基座组件101线接触。所述滑撬5为包括若干组朝向同一侧弯曲的圆弧且彼此依次连接的曲面结构。通过滑撬,便于将底壳310安装在所述基座组件101上。
As a modification, specifically, as shown in FIG. 29, the sliding structure is a
通过呈曲面设置的滑撬5,使得基座组件101与底壳310连接时,属于线与面的接触,这样的基础方式相比于常规的面与面的接触,能够显著地减少在工控条件下、由于热胀冷缩造成的摩擦面之间的摩擦噪声。When the
同时,作为变型,所述滑撬5可以采用其它形状,如桁架结构等,只要满足当基座组件101与底壳310连接时,属于线面接触即可。Meanwhile, as a modification, the
在所述底壳310的两端,开设有从所述水槽通向所述底壳310下侧的排水孔,而在所述基座组件101上设有接水槽。在所述接水槽上设有可移动的过渡水槽,所述过渡水槽上设有出水管。在所述过渡水槽移动过程中所述出水管的出水口始终处于所述接水槽中。所述过渡水槽在预备位置与使用位置之间移动,在预备位置所述过渡水槽整体处于所述风水道模块300的安装移动路径之外,而在所述使用位置所述过渡水槽移动到适于所述排水孔将所述水槽中的冷凝水排入所述过渡水槽中,并经过所述过渡水槽的所述出水管排入所述基座组件101上的所述接水槽中,由此处经连通所述接水槽的排水管排出。At both ends of the
如图31和图33所示,所示的用于空调器的接水结构的一种具体实施方式,包括基座接水结构103和底壳水路312,其中,基座接水结构103设置在空调器的基座组件101上,基座接水结构103上连接有排水管105;底壳水路312设置在空调器的风道组件301上,用于接收风道组件301产生的冷凝水;底壳水路312通过基座接水结构103与排水管105相连通;底壳水路312与基座接水结构103可拆卸配合。As shown in FIGS. 31 and 33, a specific embodiment of the water receiving structure for an air conditioner is shown, including a base
上述接水结构,由于包括空调器的基座组件101上的基座接水结构103以及设置在空调器的风道组件301上的底壳水路312,基座接水结构103上连接有排水管105,当风道组件301安装在基座组件101上时,底壳水路312与基座接水结构103相连通,进而使得风道组件301与排水管105之间连接相连通;同时,又由于基座接水结构103与底壳水路312可拆卸配合进而当风道组件301拆装时,通过基座接水结构103与底壳水路312可拆卸配合即可实现风道组件301在基座组件101上的拆装,而不用拆卸排水管105,并且保证了当排水管105阻塞时,脏污散落在基座接水结构103或者仍然阻塞在排水管105中,从而简化了拆卸操作工作量和操作难度。The water receiving structure has a drain pipe connected to the
在实现在底壳水路312通过基座接水结构103与排水管105相连通的方式中,接水结构还包括滑动接水结构104,位于底壳水路312和基座接水结构103之间以将底壳水路312和基座接水结构103相连通;滑动接水结构104至少与底壳水路312及基座接水结构103两者中之一可拆卸配合,进而使得风道组件301在拆卸的过程中,底壳水路312与基座接水结构103通过滑动接水结构104能够保持稳定的连通状态,从而保证了拆卸过程中脏污不会散落出来。对此,如图31和图32所示,在滑动接水结构104与基座接水结构103连通方面,滑动接水结构104的底部设置有中空的第一排水柱1042,基座接水结构103上设置有第一排水槽1032,滑动接水结构104与基座接水结构103通过第一排水柱1042和第一排水槽1032相连通;在滑动接水结构104与底壳水路312连通方面,底壳水路312上设置有中空的第三排水柱3122,滑动接水结构104上对应于第三排水柱3122设置有第三排水槽1044,底壳水路312和滑动接水结构104通过第三排水柱3122和第三排水槽1044相连通。
In a manner of achieving communication between the
作为变形的实施方式,滑动接水结构104的底部设置有中空的第二排水柱(图未示),基座接水结构103上设置有第二排水槽(图未示),滑动接水结构104与基座接水结构103通过第二排水柱和第二排水槽相连通,进而实现了滑动接水结构104和基座接水结构103之间的连通;同时,当滑动接水结构104相对于基座接水结构103移动时,第二排水柱适配的在第二排水槽中滑动,以限制滑动接水结构104和基座接水结构103相对运动,进而也实现了滑动接水结构104和基座接水结构103之间的相对移动,综合所述,通过设置第二排水柱和第二排水槽,不仅能够实现连通功能,也能实现限位相对移动的功能,使得滑动结构与连通结构进行了有效的整合,简化了滑动接水结构104和基座接水结构103。同时,为了保证在拆卸的过程中,滑动接水结构104与基座接水结构103一直处于连通状态,滑动接水结构104活动的设置在基座接水结构103上,当底壳水路312沿拆卸方向移动时,底壳水路312推动滑动接水结构104相对于基座接水结构103移动;具体的,基座接水结构103上设置有第一滑轨1031,滑动接水结构104上对应于第一滑轨1031设置有第一滑块1041,第一滑块1041活动的在第一滑轨1031中滑动,当第一滑块1041在第一滑轨1031中滑动时,第一排水柱1042在第一排水槽1032中滑动,进而保证了滑动接水结构104在基座接水结构103滑动的过程中,两者之间连通的稳定性。As a modified embodiment, the bottom of the sliding
除此之外,滑动接水结构104与基座接水结构103之间的相对滑动也采用滑动接水结构104相对基座组件101移动的方式实现,即基座组件101上设置有第二滑轨(图未示),滑动接水结构104上对应于第二滑轨设置有第二滑块(图未示),第二滑块活动的在第二滑轨中滑动。并且当采用在基座接水结构103上设置第一滑轨1031,滑动接水结构104上对应于第一滑轨1031设置第一滑块1041,同时基座组件101上设置第二滑轨,并且滑动接水结构104上对应于第二滑轨设置第二滑块的方式时,通过第一滑轨1031与第一滑块1041之间的配合,第二滑轨与第二滑块配合,使得滑动接水结构104与基座接水结构103之间的相对移动更为稳定。In addition, the relative sliding between the sliding
如图33至图35所示,由于风道组件301的拆装方向与第一滑块1041在第一滑轨1031中的滑动方向不同,进而在壳水路与基座接水结构103拆卸配合的过程中,滑动排水结构与底壳水路312之间设置有导引结构,导引结构将底壳水路312沿拆卸方向的作用力转变成滑动接水结构104沿滑动方向的作用力,具体的,导引结构包括固定设置在底壳水路312上的拨动结构3121和固定设置在滑动接水结构104上的导引块1043,导引块1043具有一导引斜面,当拆卸底壳水路312时,拨动结构3121推动导引斜面,以使固定设置有导引块1043的滑动接水结构104的第一滑块1041在第一滑轨1031中滑动,进而在拆卸风道组件301的过程中,拨动结构3121推动导引斜面,使得作用在导引斜面上的力被分解成沿第一滑轨1031方向的力,以使固定设置有导引块1043的滑动接水结构104的第一滑块1041在第一滑轨1031中滑动,即只需施加一个方向上的作用力即可实现两个方向上的运动,从而使得拆卸操作更加简单、有效。As shown in FIG. 33 to FIG. 35, since the disassembly direction of the
除此之外,滑动接水结构104上设置有自锁结构(图未示),当底壳水路312组装到位时,滑动接水结构104通过自锁结构固定在基座接水结构103中,并限制底壳水路312在基
座组件101上移动,进而使得风道组件301安装到位时,即可通过滑动接水结构104上的自锁结构组装到位,而不需要额外再增加锁合结构。In addition, the sliding
作为可选的实施方式,接水结构为两组,两组接水结构的底壳水路312分别固定设置在风道组件301的左右两侧,并且两组接水结构中与各自底壳水路312相配合的基座接水结构103和滑动接水结构104分别对应的设置在基座组件101的左右两侧。As an optional implementation manner, the water receiving structure is two groups, and the bottom
电机安装在了基座部件上,叶轮320安装在风道组件上。叶轮320随着风道组件一起进行拆卸清洗,此过程使得叶轮320与电机分离即电机轴与叶轮轴321实现了分离。在清洗结束进行组装时需要保证叶轮轴321与电机轴保持在同一轴线上即两者需要保持同轴。The motor is mounted on a base member and the
所述底壳310上设置有第一限位结构,所述基座组件上设置有与所述第一限位结构配合的第二限位结构,用于在底壳和所述基座组件安装状态下所述风扇电机的输出轴与所述叶轮的叶轮轴同轴。所述第一限位结构包括风扇电机一侧且靠近叶轮的支撑结构的第一限位筋,所述第二限位结构包括与所述第一限位筋对应设置的限位孔。所述第一限位结构还包括设置在朝向所述叶轮且沿叶轮轴向延伸的底壳侧面上的第二限位筋,所述第二限位结构包括与所述第二限位筋对应设置的限位凸台。见图39所示,在底壳上设计有第一限位筋310e、第二限位筋310f、第一圆形螺钉孔310g;图40是A处第一限位筋310e的局部放大图。见图41所示,在基座底部设计有突起的限位凸台1012和第二圆形螺钉孔1013,在基座的电机座上设计有限位孔1011;图42是B处限位孔的局部放大图,图43是C处限位凸台的局部放大图,限位凸台1012起到了预固定风道组件的作用。风道组件在拆卸清洗后进行组装时,把风道组件推入基座上通过基座上的限位结构与基座上的限位结构高度保障了叶轮轴321与输出轴142的同轴度;若不同轴时限位结构间配合不充分存在间隙,也就使得基座上的圆形螺钉孔与底壳上的圆形螺钉孔不能够准确对位。The
为了保障拆卸组装后的风叶与电机保持高度同轴,可有不同的限位结构不局限于上述限位结构,共同的目的是需要保证风叶轴与电机轴保持在同一轴线上,保障整机的工作可靠性。In order to ensure that the blades after disassembly and assembly are coaxial with the motor, different limit structures are not limited to the above-mentioned limit structure. The common purpose is to ensure that the blade shaft and the motor shaft are kept on the same axis, and the whole is guaranteed. The reliability of the machine.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围之中。 It is apparent that the above-described embodiments are merely illustrative of the examples, and are not intended to limit the embodiments. Other variations or modifications of the various forms may be made by those skilled in the art in light of the above description. There is no need and no way to exhaust all of the implementations. Obvious changes or variations resulting therefrom are still within the scope of the invention.
Claims (26)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710055827 | 2017-01-25 | ||
| CN201710055827.6 | 2017-01-25 | ||
| CN201710302285.8 | 2017-05-02 | ||
| CN201710302285 | 2017-05-02 |
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| WO2018137377A1 true WO2018137377A1 (en) | 2018-08-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2017/109762 Ceased WO2018137377A1 (en) | 2017-01-25 | 2017-11-07 | Air conditioner |
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| WO (1) | WO2018137377A1 (en) |
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| CN111140930A (en) * | 2020-01-19 | 2020-05-12 | 广东美的制冷设备有限公司 | Air dispersion assembly and air conditioner |
| CN111140929A (en) * | 2020-01-19 | 2020-05-12 | 广东美的制冷设备有限公司 | Air dispersion assembly and air conditioner |
| CN112556156A (en) * | 2020-12-22 | 2021-03-26 | 南通国密祺机械设备有限公司 | Water receiving device of refrigeration type air conditioner |
| CN114383200A (en) * | 2020-10-19 | 2022-04-22 | 宁波奥克斯电气股份有限公司 | An air conditioner indoor unit |
| CN114576704A (en) * | 2020-11-30 | 2022-06-03 | 宁波奥克斯电气股份有限公司 | Air conditioner cabinet and air conditioner having the same |
| CN115540043A (en) * | 2022-08-25 | 2022-12-30 | 青岛海尔空调器有限总公司 | Air conditioner indoor unit for kitchen, cleaning method of air conditioner indoor unit and air conditioner |
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| CN113899018A (en) * | 2020-07-06 | 2022-01-07 | 宁波奥克斯电气股份有限公司 | Fan assembly, air duct component and air conditioner |
| CN114383203B (en) * | 2020-10-19 | 2025-01-28 | 宁波奥克斯电气有限公司 | Base assembly and air conditioner |
| CN114576708B (en) * | 2020-11-30 | 2025-02-14 | 宁波奥克斯电气有限公司 | An air conditioner |
| CN118793641A (en) * | 2023-04-14 | 2024-10-18 | 广东美的环境电器制造有限公司 | fan |
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Also Published As
| Publication number | Publication date |
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| CN208124448U (en) | 2018-11-20 |
| CN108361832A (en) | 2018-08-03 |
| CN108361832B (en) | 2024-04-26 |
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