WO2018135581A1 - スルホン化共役ポリマーを含有するインク組成物 - Google Patents
スルホン化共役ポリマーを含有するインク組成物 Download PDFInfo
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- WO2018135581A1 WO2018135581A1 PCT/JP2018/001381 JP2018001381W WO2018135581A1 WO 2018135581 A1 WO2018135581 A1 WO 2018135581A1 JP 2018001381 W JP2018001381 W JP 2018001381W WO 2018135581 A1 WO2018135581 A1 WO 2018135581A1
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- 0 C*c([s]c(C(C)C)c1)c1OCCOCCOC Chemical compound C*c([s]c(C(C)C)c1)c1OCCOCCOC 0.000 description 1
- RHZGFTNGGQAHIQ-UHFFFAOYSA-N Cc(cc1)ccc1S(c(cc1)ccc1OC)(=O)=O Chemical compound Cc(cc1)ccc1S(c(cc1)ccc1OC)(=O)=O RHZGFTNGGQAHIQ-UHFFFAOYSA-N 0.000 description 1
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
- H10K71/10—Deposition of organic active material
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G61/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G61/12—Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule
- C08G61/122—Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule derived from five- or six-membered heterocyclic compounds, other than imides
- C08G61/123—Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule derived from five- or six-membered heterocyclic compounds, other than imides derived from five-membered heterocyclic compounds
- C08G61/126—Macromolecular compounds containing atoms other than carbon in the main chain of the macromolecule derived from five- or six-membered heterocyclic compounds, other than imides derived from five-membered heterocyclic compounds with a five-membered ring containing one sulfur atom in the ring
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- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/04—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers only
- C08G65/06—Cyclic ethers having no atoms other than carbon and hydrogen outside the ring
- C08G65/08—Saturated oxiranes
- C08G65/10—Saturated oxiranes characterised by the catalysts used
- C08G65/12—Saturated oxiranes characterised by the catalysts used containing organo-metallic compounds or metal hydrides
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- C—CHEMISTRY; METALLURGY
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L65/00—Compositions of macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain; Compositions of derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/02—Printing inks
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/30—Inkjet printing inks
- C09D11/36—Inkjet printing inks based on non-aqueous solvents
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K85/00—Organic materials used in the body or electrodes of devices covered by this subclass
- H10K85/10—Organic polymers or oligomers
- H10K85/111—Organic polymers or oligomers comprising aromatic, heteroaromatic, or aryl chains, e.g. polyaniline, polyphenylene or polyphenylene vinylene
- H10K85/113—Heteroaromatic compounds comprising sulfur or selene, e.g. polythiophene
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/10—Definition of the polymer structure
- C08G2261/14—Side-groups
- C08G2261/145—Side-chains containing sulfur
- C08G2261/1452—Side-chains containing sulfur containing sulfonyl or sulfonate-groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/90—Applications
- C08G2261/95—Use in organic luminescent diodes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/17—Amines; Quaternary ammonium compounds
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- H—ELECTRICITY
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- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/10—OLEDs or polymer light-emitting diodes [PLED]
- H10K50/17—Carrier injection layers
Definitions
- the present invention relates to an ink composition
- a sulfonated conjugated polymer obtained by treating a sulfonated conjugated polymer containing a repeating unit having a quinoid structure with a reducing agent, an amine compound, and a liquid medium.
- OLED organic organic light emitting diodes
- PLED polymer light emitting diodes
- PHOLED phosphorescent organic light emitting diodes
- OCV organic photovoltaic devices
- conductive polymers including, for example, polythiophenes.
- HIL hole injection layers
- HTL hole transport layers
- the refractive index of most p-type doped polymers HIL is around 1.5, but the light-emitting materials are generally much larger (1.7 The above has a refractive index.
- light extraction efficiency is reduced because additive total internal reflection occurs at the EML / HIL (or HTL / HIL) and HIL / ITO interfaces.
- the hole injection layer and hole transport layer By controlling the properties of the hole injection layer and hole transport layer, such as solubility, thermal / chemical stability and electron energy levels (HOMO and LUMO, etc.), these compounds are adapted to different applications and emit light
- solubility thermal / chemical stability and electron energy levels
- HOMO and LUMO electron energy levels
- these compounds are adapted to different applications and emit light
- good solubility, solvent intractability, and thermal stability properties are important.
- the ability to adjust the resistance of the HIL and the thickness of the HIL layer while maintaining high transparency, low absorptivity, low internal reflection, low operating voltage in the OLED system, and longer lifetime, among other properties. is there. It is also important to be able to build systems for specific applications and to provide the necessary balance of such properties.
- Patent Document 1 discloses an ink composition containing a sulfonated conjugated polymer and an amine compound.
- the presence of the amine compound in the ink composition not only provides an ink composition with good shelf life and stability, but the thin film formed from the ink composition exhibits excellent homogeneity, and OLED devices containing HIL formed from the ink composition exhibit good performance.
- This invention is made
- the present inventors have conducted intensive studies to elucidate the cause of such dispersion in dispersibility in organic solvents in sulfonated conjugated polymers.
- the chemical structure may be an oxidized structure called a “quinoid structure”, and this quinoid structure is the polymer.
- the sulfonated conjugated polymer that has been treated with a reducing agent to reduce the quinoid structure exhibits extremely good dispersibility in organic solvents in the presence of an amine compound.
- the present invention has been found to be extremely useful for stable production of a good ink composition that gives a charge transporting thin film having excellent properties. Based on the above findings, the present invention has been completed.
- the present invention provides the following inventions.
- An ink composition comprising: (A) a sulfonated conjugated polymer obtained by treating a sulfonated conjugated polymer containing a repeating unit having a quinoid structure with a reducing agent; (b) one or more amine compounds; and (c) one or more organic solvents.
- a composition comprising a liquid carrier.
- the primary alkylamine compound is at least one selected from the group consisting of ethylamine, n-butylamine, t-butylamine, n-hexylamine, 2-ethylhexylamine, n-decylamine and ethylenediamine. Ink composition.
- the sulfonated polythiophene has the formula (I): [Wherein R 1 and R 2 are each independently H, alkyl, fluoroalkyl, alkoxy, aryloxy, or —O— [Z—O] p —R e (wherein Z is an optionally halogenated hydrocarbylene group; p is 1 or more, and R e is H, alkyl, fluoroalkyl, or aryl). However, one of R 1 and R 2 is —SO 3 M (M is H, an alkali metal ion, ammonium, monoalkylammonium, dialkylammonium, or trialkylammonium). ] 8.
- R 1 and R 2 are each independently H, fluoroalkyl, —O [C (R a R b ) —C (R c R d ) —O] p —R e , —OR f ;
- Each R a , R b , R c , and R d is independently H, alkyl, fluoroalkyl, or aryl;
- R e is H, alkyl, fluoroalkyl, or aryl;
- p 9.
- R 1 is —SO 3 M and R 2 is —O [C (R a R b ) —C (R c R d ) —O] p —R e , or —OR f 10.
- R 1 is —SO 3 M and R 2 is —O [C (R a R b ) —C (R c R d ) —O] p —R e , or —OR f 10.
- the sulfonated polythiophene comprises more than 70%, typically more than 80%, more typically more than 90% by weight of repeating units according to formula (I), based on the total weight of the repeating units; 15.
- liquid carrier according to any one of items 1 to 15, wherein the liquid carrier is a liquid carrier comprising one or more glycol solvents (A) and one or more organic solvents (B) excluding the glycol solvents. Ink composition.
- Item 17 The ink composition according to item 16, wherein the glycol solvent (A) is glycol ethers, glycol monoethers or glycols.
- Metal oxide nanoparticles are B 2 O 3 , B 2 O, SiO 2 , SiO, GeO 2 , GeO, As 2 O 4 , As 2 O 3 , As 2 O 5 , Sb 2 O 3 , TeO 2 , SnO. 2, including SnO, or mixtures thereof, the ink composition of the preceding 20 description.
- the synthetic polymer is a polymeric acid comprising one or more repeating units comprising at least one alkyl or alkoxy group substituted with at least one fluorine atom and at least one sulfonic acid (—SO 3 H) moiety, wherein 24.
- the polymeric acid is a repeating unit according to formula (II) and a repeating unit according to formula (III): Wherein each R 5 , R 6 , R 7 , R 8 , R 9 , R 10 and R 11 is independently H, halogen, fluoroalkyl or perfluoroalkyl; and X is — [OC (R h R i ) —C (R j R k )] q —O— [CR 1 R m ] z—SO 3 H, where each R h , R i , R j , R k , R l and R m are independently H, halogen, fluoroalkyl or perfluoroalkyl; q is 0-10; and z is 1-5] 25.
- An ink composition comprising: (A) A sulfonated conjugated polymer obtained by treating a sulfonated conjugated polymer containing a repeating unit having a quinoid structure with a reducing agent (b) one or more amine compounds (c) a liquid containing one or more organic solvents A carrier comprising (d) one or more metal oxide nanoparticles; and (e) optionally a synthetic polymer comprising one or more acidic groups.
- the sulfonated conjugated polymer excellent in the dispersibility with respect to the organic solvent used at the time of OLED device manufacture and the ink composition containing it can be provided stably.
- HIL electrical properties, thermal stability, and operational stability that have been unable to extend lifetime in devices comprising the compositions described herein can be provided.
- the term “a”, “an”, or “the” means “one (one) or more” or “at least one (one)” unless otherwise specified. To do.
- the term “comprises” encompasses “consisting essentially of” and “consisting of”.
- (C x -C y ) (where x and y are each integers) means that the group is a carbon atom in one group. It means that it may contain from x to y carbon atoms.
- alkyl refers to a monovalent straight or branched saturated hydrocarbon group, more typically a monovalent straight or branched saturated (C 1 -C 40).
- hydrocarbon radicals such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, tert-butyl, hexyl, 2-ethylhexyl, octyl, hexadecyl, octadecyl, eicosyl, behenyl, triacontyl and tetracontyl To do.
- fluoroalkyl refers to an alkyl group as defined herein, more typically (C 1 -C 40 ), which is substituted with one or more fluorine atoms. ) Means an alkyl group.
- fluoroalkyl groups include, for example, difluoromethyl, trifluoromethyl, perfluoroalkyl, 1H, 1H, 2H, 2H-perfluorooctyl, perfluoroethyl, and —CH 2 CF 3 .
- hydrocarbylene is a divalent formed by the removal of two hydrogen atoms from a hydrocarbon, typically a (C 1 -C 40 ) hydrocarbon.
- a hydrocarbon typically a (C 1 -C 40 ) hydrocarbon.
- the hydrocarbylene group may be linear, branched or cyclic and may be saturated or unsaturated.
- Examples of hydrocarbylene groups are methylene, ethylene, 1-methylethylene, 1-phenylethylene, propylene, butylene, 1,2-benzene, 1,3-benzene, 1,4-benzene, and 2,6-naphthalene. Including, but not limited to.
- alkoxy refers to a monovalent group designated as —O-alkyl, wherein the alkyl group is as defined herein.
- alkoxy groups include, but are not limited to, methoxy, ethoxy, n-propoxy, isopropoxy, n-butoxy, isobutoxy, and tert-butoxy.
- aryl is a monovalent unsaturated hydrocarbon group containing one or more six-membered carbocycles, wherein the unsaturation is represented by three conjugated double It means a group that can be represented by a bond.
- Aryl groups include monocyclic aryl and polycyclic aryl.
- the polycyclic aryl is a monovalent unsaturated hydrocarbon group containing two or more 6-membered carbocycles, and the unsaturation can be represented by three conjugated double bonds.
- aryl groups include, but are not limited to, phenyl, anthracenyl, naphthyl, phenanthrenyl, fluorenyl, and pyrenyl.
- aryloxy refers to a monovalent group designated as —O-aryl, where the aryl group is as defined herein.
- aryloxy groups include, but are not limited to, phenoxy, anthracenoxy, naphthoxy, phenanthrenoxy, and fluorenoxy.
- any substituent or group described herein may be optionally substituted at one or more carbon atoms with one or more of the same or different substituents described herein.
- the hydrocarbylene group may be further substituted with an aryl group or an alkyl group.
- Optional substituents or groups described herein are also one or more carbon atoms, eg, halogens such as F, Cl, Br, and I; nitro (NO 2 ), cyano (CN), and Optionally substituted with one or more substituents selected from the group consisting of hydroxy (OH).
- a “hole carrier compound” can facilitate the movement of holes (ie, positive charge carriers) and / or facilitate the movement of electrons in an electronic device, for example. Refers to any compound that can be blocked.
- Hole carrier compounds are useful compounds in layers of electronic devices, typically organic electronic devices such as organic light emitting devices (HTL), hole injection layers (HIL) and electron blocking layers (EBL). including.
- HTL organic light emitting devices
- HIL hole injection layers
- EBL electron blocking layers
- the term “doped” with respect to hole carrier compounds, eg, polythiophene polymers refers to chemical transformations, typically oxidation or oxidation, where the hole carrier compound is promoted by a dopant. It means that it has undergone a reduction reaction, more typically an oxidation reaction.
- the term “dopant” refers to a material that oxidizes or reduces, typically oxidizes, a hole carrier compound, eg, a polythiophene polymer.
- a process in which a hole carrier compound undergoes a chemical transformation is referred to as a “doping reaction” or simply “doping”. Called.
- Doping alters the properties of the polythiophene polymer, which may include, but is not limited to, electrical properties (such as resistivity and work function), mechanical properties, and optical properties.
- the hole carrier compound becomes charged and the dopant becomes a counter-charged counter-charge to the doped hole carrier compound as a result of the doping reaction.
- a substance must be chemically reacted, oxidized, or reduced, typically oxidized, to be referred to as a dopant.
- a substance that does not react with the hole carrier compound but can act as a counter ion is not considered a dopant in the present invention.
- the term “undoped” with respect to a hole carrier compound, eg, a polythiophene polymer means that the hole carrier compound has not undergone the doping reaction described herein.
- the ink composition of the present disclosure may be non-aqueous or may contain water, but is preferably non-aqueous in terms of process compatibility in ink jet coating and storage stability of the ink.
- non-aqueous means that the total amount of water in the ink composition of the present invention is 0 to 2% by weight relative to the total amount of the ink composition. Typically, the total amount of water in the ink composition is 0 to 1% by weight, more typically 0 to 0.5% by weight, based on the total amount of the ink composition.
- the non-aqueous ink composition of the present invention is substantially free of water.
- Sulfonated conjugated polymers suitable for use in the ink compositions of the present invention are conjugated polymers, polymers sulfonated from copolymers and / or polymers prepared by polymerization of sulfonated monomers, and copolymers thereof.
- Conjugated polymers and / or copolymers that may be sulfonated include, for example, linear conjugated polymers or conjugated polymer brushes, random, statistical, block and / or alternating copolymers.
- conjugated polymer refers to any polymer and / or copolymer having a basic skeleton that includes a continuous system of sp 2 hybrid orbitals, in which ⁇ electrons can be delocalized. .
- Sulfonated conjugated polymers suitable for use in the ink compositions of the present invention contain one or more sulfonic acid groups (—SO 3 H).
- sulfonated in reference to a conjugated polymer means that the sulfur atom of —SO 3 H is directly attached to the basic backbone of the conjugated polymer and is not attached to a side group. Means no.
- a side group is a monovalent group that does not reduce the length of the polymer chain, even if theoretically or actually removed from the polymer.
- the sulfonated conjugated polymer and / or copolymer can be prepared using any method known to those skilled in the art.
- a conjugated polymer can be sulfonated by reacting the conjugated polymer with a sulfonation reagent such as fuming sulfuric acid, acetyl sulfate, pyridine SO 3 and the like.
- a sulfonation reagent such as fuming sulfuric acid, acetyl sulfate, pyridine SO 3 and the like.
- the monomer can be sulfonated using a sulfonate reagent and then polymerized by known methods.
- the sulfonic acid groups are based on basic compounds such as alkali metal hydroxides, ammonia and alkylamines such as mono-, di- and trialkylamines such as triethylamine. In the presence, it can lead to the formation of the corresponding salt or adduct.
- the term “sulfonated” in reference to polythiophene polymers means that the polythiophene has one or more —SO 3 M groups (where M is an alkali metal ion (eg, Na + , Li + , K + , Rb + , Cs + etc.), ammonium (NH 4 + ), mono-, di-, and trialkylammonium (which may be triethylammonium etc.)).
- M is an alkali metal ion (eg, Na + , Li + , K + , Rb + , Cs + etc.), ammonium (NH 4 + ), mono-, di-, and trialkylammonium (which may be triethylammonium etc.)).
- Conjugated polymers that are sulfonated according to the present invention may be homopolymers, copolymers (including statistical, random, gradient, and block copolymers).
- block copolymers include, for example, AB diblock copolymers, ABAA triblock copolymers, and-(AB) n -multiblock copolymers.
- Synthesis methods, doping methods, and polymer characterization including regioregular (regioregular) polythiophenes with pendant groups are provided, for example, in McCullough et al. US Pat. No. 6,602,974 and McCullough et al. US Pat. No. 6,166,172 All of which are incorporated herein by reference.
- the conjugated polymer may have a side group that is an electron withdrawing group or an electron emitting group. Side groups may improve solubility.
- the sulfonated conjugated polymer is a sulfonated polythiophene.
- Sulfonated conjugated polymers and sulfonated conjugated polymers are described in Seshadri et al. US Pat. No. 8,017,241, which is incorporated herein by reference in its entirety. Sulfonated polythiophenes are also described in WO 2008/073149 and WO 2016/171935, which are incorporated herein by reference in their entirety.
- the sulfonated polythiophene has the formula (I):
- R 1 and R 2 are each independently H, alkyl, fluoroalkyl, alkoxy, aryloxy, or —O— [Z—O] p —R e (wherein Z is an optionally halogenated hydrocarbylene group; p is 1 or more, and R e is H, alkyl, fluoroalkyl, or aryl).
- R 1 and R 2 is —SO 3 M (M is H, an alkali metal ion, ammonium, monoalkylammonium, dialkylammonium, or trialkylammonium).
- R 1 and R 2 are each independently H, fluoroalkyl, —O [C (R a R b ) —C (R c R d ) —O] p —R e , —OR f.
- each R a , R b , R c , and R d is each independently H, alkyl, fluoroalkyl, or aryl
- R e is H, alkyl, fluoroalkyl, or Is aryl
- p is 1, 2, or 3
- R f is alkyl, fluoroalkyl, or aryl.
- R 1 is —SO 3 M and R 2 is other than —SO 3 M.
- the repeating unit is derived from a 3-substituted thiophene.
- Sulfonated polythiophene is obtained from polythiophene which can be a regiorandom or regioregular compound. Due to its asymmetric structure, the polymerization of 3-substituted thiophene produces a mixture of polythiophene structures containing three possible regiochemical bonds between repeating units. The three orientations available when two thiophene rings are combined are the 2,2 ', 2,5', and 5,5 'couplings. 2,2 '(ie, head-to-head) coupling and 5,5' (ie, tail-to-tail) coupling are referred to as regiorandom coupling.
- 2,5 '(ie head-to-tail) coupling is referred to as regioregular coupling.
- the degree of regioregularity can be, for example, about 0-100%, or about 25-99.9%, or about 50-98%.
- the regioregularity can be determined by standard methods known to those skilled in the art, such as using NMR spectroscopy.
- 3-Substituted thiophene monomers are commercially available or can be prepared by methods known to those skilled in the art. Synthesis methods, doping methods, and polymer characterization involving regioregular polythiophenes with pendant groups are provided, for example, in McCullough et al. US Pat. No. 6,602,974 and McCullough et al. US Pat. No. 6,166,172. Sulfonated conjugated polymers and sulfonated conjugated polymers (including sulfonated polythiophenes) are described in US Pat. No. 8,017,241 to Seshadri et al.
- R 1 is —SO 3 M and R 2 is —O [C (R a R b ) —C (R c R d ) —O] p —R e , or —OR. f .
- R 1 is —SO 3 M and R 2 is —O [C (R a R b ) —C (R c R d ) —O] p —R e .
- each R a , R b , R c , and R d is each independently H, (C 1 -C 8 ) alkyl, (C 1 -C 8 ) fluoroalkyl, or phenyl.
- R e and R f are each independently H, (C 1 -C 8 ) alkyl, (C 1 -C 8 ) fluoroalkyl, or phenyl.
- R 2 is —O [CH 2 —CH 2 —O] p —R e . In certain embodiments, R 2 is —OR f .
- R e is H, methyl, propyl, or butyl.
- R f is CH 2 CF 3 .
- the sulfonated polythiophene has the formula:
- 3-MEET (2- (2-methoxyethoxy) ethoxy) thiophene
- the sulfonated polythiophene is sulfonated poly (3-MEET).
- the sulfonated polythiophene has a repeat unit according to formula (I) of greater than 50 wt%, typically greater than 80 wt%, more typically 90 wt%, based on the total weight of the repeat units. Obtained from polythiophene containing more than 95%, and still more typically more than 95% by weight.
- the polymer formed may contain repeat units derived from impurities.
- the term “homopolymer” is intended to mean a polymer comprising repeating units derived from one type of monomer, but containing repeating units derived from impurities. Also good.
- the sulfonated polythiophene is derived from a polythiophene that is a homopolymer, wherein essentially all repeating units are repeating units according to formula (I).
- Sulfonated conjugated polymers are typically obtained from conjugated polymers having a number average molecular weight between about 1,000 and 1,000,000 g / mol. More typically, the conjugated polymer has a number average molecular weight between about 5,000 and 100,000 g / mol, and still more typically about 10,000 to about 50,000 g / mol.
- the number average molecular weight can be determined by methods known to those skilled in the art, such as gel permeation chromatography.
- the sulfonated polythiophene has the formula: A repeating unit represented by may be contained.
- the polythiophene has the following formula: 3,4-bis (2- (2-butoxyethoxy) ethoxy) thiophene [referred to herein as 3,4-diBEET] It is derived from a monomer represented by the structure represented by
- the sulfonated polythiophene has the formula: A repeating unit represented by may be contained.
- the polythiophene has the following formula: 3,4-bis ((1-propoxypropan-2-yl) oxy) thiophene [referred to herein as 3,4-diPPT] It is derived from a monomer represented by the structure represented by
- 3,4-disubstituted thiophene monomers are commercially available or can be prepared by methods known to those skilled in the art.
- a 3,4-disubstituted thiophene monomer can be 3,4-dibromothiophene having the formula: HO— [Z—O] p —R e or HOR f wherein Z, R e , R f and p are And is synonymous with those in the present specification] by reacting with a metal salt, typically a sodium salt, of a compound given by reacting with a metal salt, typically a sodium salt, of a compound given by
- Polymerization of the 3,4-disubstituted thiophene monomer involves first brominating the 2- and 5-positions of the 3,4-disubstituted thiophene monomer to yield the corresponding 2,5-dibromo derivative of the 3,4-disubstituted thiophene monomer. Implemented by forming. The polymer can then be obtained by GRIM (Grignard metathesis) polymerization of a 2,5-dibromo derivative of 3,4-disubstituted thiophene in the presence of a nickel catalyst. Such a method is described, for example, in US Pat. No. 8,865,025, which is incorporated herein by reference in its entirety.
- Another known method for polymerizing thiophene monomers uses a metal-free organic oxidant such as 2,3-dichloro-5,6-dicyano-1,4-benzoquinone (DDQ) as the oxidant, or for example, by oxidative polymerization using transition metal halides such as iron (III) chloride, molybdenum (V) chloride, and ruthenium (III) chloride.
- DDQ 2,3-dichloro-5,6-dicyano-1,4-benzoquinone
- transition metal halides such as iron (III) chloride, molybdenum (V) chloride, and ruthenium (III) chloride.
- the sulfonated conjugated polymer is used after being treated with a reducing agent.
- a reducing agent such as sulfonated polythiophene
- the chemical structure may have an oxidized structure called “quinoid structure”.
- quinoid structure is used for the term “benzenoid structure”.
- a double bond in the aromatic ring is moved out of the ring (its As a result, the aromatic ring disappears), which means a structure in which two exocyclic double bonds conjugated with other double bonds remaining in the ring are formed.
- This quinoid structure is a part of structures called “polaron structure” and “bipolaron structure” that are generated by the above-described doping reaction and impart charge transportability to the sulfonated conjugated polymer. These structures are known.
- polaron structure and / or a “bipolaron structure”.
- a charge transporting thin film formed from a charge transporting varnish is baked. Sometimes this is achieved by intentionally initiating the doping reaction.
- the sulfonated conjugated polymer before causing the doping reaction contains a quinoid structure because the sulfonated conjugated polymer is equivalent to the doping reaction in the production process (especially the sulfonation step therein). This is probably because an unintended oxidation reaction occurred.
- One of the causes of dispersion of the dispersibility in the organic solvent in the sulfonated conjugated polymer described above is that the amount of the quinoid structure introduced into the polymer by the unintended oxidation reaction depends on the production conditions of each polymer. It is thought that it fluctuates according to the difference. Therefore, when the sulfonated conjugated polymer is subjected to a reduction treatment using a reducing agent, even if the quinoid structure is excessively introduced into the sulfonated conjugated polymer, the quinoid structure is reduced by the reduction, and the sulfonated conjugated polymer with respect to the organic solvent is reduced. Since the dispersibility is improved, it is possible to stably produce a good ink composition that provides a charge transporting thin film with excellent homogeneity. The above has been found for the first time by the present inventors.
- the reducing agent used in the reduction treatment reduces the quinoid structure to convert it into a non-oxidized structure, that is, the benzenoid structure (for example, in the sulfonated polythiophene represented by the formula (I), the formula
- the quinoid structure represented by (I ′) for example, aqueous ammonia, hydrazine, etc. may be used.
- the amount of the reducing agent is usually 0.1 to 10 parts by weight, preferably 0.5 to 2 parts by weight with respect to 100 parts by weight of the sulfonated conjugated polymer to be treated.
- this treatment can be performed by simply contacting the sulfonated conjugated polymer with a reducing agent in the presence or absence of a suitable solvent.
- reduction treatment under relatively mild conditions such as stirring the sulfonated conjugated polymer in 28% aqueous ammonia (for example, overnight at room temperature) makes the sulfonated conjugated polymer sufficiently dispersible in organic solvents. improves.
- the sulfonated conjugated polymer may be converted into a corresponding ammonium salt such as a trialkylammonium salt (sulfonated polythiophenamine adduct) and then subjected to a reduction treatment.
- the sulfonated conjugated polymer that was not dissolved in the reaction system at the start of treatment may be dissolved at the completion of the treatment.
- an organic solvent incompatible with the sulfonated conjugated polymer (when the sulfonated conjugated polymer is sulfonated polythiophene, acetone, isopropyl alcohol, etc.) is added to the reaction system to precipitate the sulfonated conjugated polymer.
- the sulfonated conjugated polymer can be recovered by a method such as filtration.
- the ink composition of the present invention may further contain other hole carrier compounds depending on circumstances.
- Optional hole carrier compounds include, for example, low molecular weight compounds or high molecular weight compounds.
- the optional hole carrier compound may be non-polymeric or polymeric.
- Non-polymeric hole carrier compounds include, but are not limited to, crosslinkable small molecules and non-crosslinked small molecules.
- non-polymeric hole carrier compounds are N, N′-bis (3-methylphenyl) -N, N′-bis (phenyl) benzidine (CAS # 65181-78-4); N, N′-bis ( 4-methylphenyl) -N, N′-bis (phenyl) benzidine; N, N′-bis (2-naphthalenyl) -N, N′-bis (phenylbenzidine) (CAS # 139255-17-1); 1 , 3,5-tris (3-methyldiphenylamino) benzene (also called m-MTDAB); N, N′-bis (1-naphthalenyl) -N, N′-bis (phenyl) benzidine (CAS (# 123847-85 -8, NPB); 4,4 ′, 4 ′′ -tris (N, N-phenyl-3-methylphenylamino) triphenylamine (also called m-MTDATA, CAS ⁇ # 124729-98-2); 4,4 '
- An optional polymeric hole carrier compound is poly [(9,9-dihexylfluorenyl-2,7-diyl) -alt-co- (N, N′-bis ⁇ p-butylphenyl ⁇ -1,4- Diaminophenylene)]; poly [(9,9-dioctylfluorenyl-2,7-diyl) -alt-co- (N, N′-bis ⁇ p-butylphenyl ⁇ -1,1′-biphenylene-4 , 4'-diamine)]; poly (9,9-dioctylfluorene-co-N- (4-butylphenyl) diphenylamine) (also called TFB) and poly [N, N'-bis (4-butylphenyl)- N, N′-bis (phenyl) -benzidine] (commonly referred to as poly-TPD).
- poly-TPD poly [(9,9-dihe
- optional hole carrier compounds include, for example, US Patent Publication No. 2010/0292399 published November 18, 2010; 2010/010900 published May 6, 2010; and May 6, 2010. It is described in 2010/0108954 published in Japan.
- the optional hole carrier compounds described herein are known in the art and are commercially available.
- the polythiophene containing repeating units according to formula (I) may be doped or undoped.
- the polythiophene comprising repeat units according to formula (I) is doped with a dopant.
- Dopants are known in the art. See, for example, US Patent No. 7,070,867; US Publication No. 2005/0123793; and US Publication No. 2004/0113127.
- the dopant may be an ionic compound.
- the dopant can include cations and anions.
- One or more dopants may be used to dope the polythiophene comprising repeat units according to formula (I).
- the cation of the ionic compound is, for example, V, Cr, Mn, Fe, Co, Ni, Cu, Nb, Mo, Tc, Ru, Rh, Pd, Ag, Ta, W, Re, Os, Ir, Pt, or It may be Au.
- the cations of the ionic compound may be, for example, gold, molybdenum, rhenium, iron, and silver cations.
- the dopant may include sulfonates or carboxylates, including alkyl, aryl, and heteroaryl sulfonates or carboxylates.
- sulfonate refers to a —SO 3 M group, where M is H + or an alkali metal ion (eg, Na + , Li + , K + , Rb + , Cs + Etc.); or ammonium (which may be NH 4 + ).
- carboxylate refers to a —CO 2 M group, where M is H + or an alkali metal ion (eg, Na + , Li + , K + , Rb + , Cs + Or the like); or ammonium (which may be NH 4 + ).
- alkali metal ion eg, Na + , Li + , K + , Rb + , Cs + Or the like
- ammonium which may be NH 4 +
- sulfonate and carboxylate dopants are benzoate compounds, heptafluorobutyrate, methanesulfonate, trifluoromethanesulfonate, p-toluenesulfonate, pentafluoropropionate, and polymer sulfonates, perfluorosulfonate-containing ionomers Including, but not limited to.
- the dopant does not include sulfonate or carboxylate.
- the dopant is a sulfonylimide (eg, bis (trifluoromethanesulfonyl) imide); an antimonate (eg, hexafluoroantimonate); an arsenate (eg, hexafluoroarsenate); a phosphorus compound (Eg, hexafluorophosphate, etc.); and borates (eg, tetrafluoroborate, tetraarylborate, trifluoroborate, etc.).
- sulfonylimide eg, bis (trifluoromethanesulfonyl) imide
- an antimonate eg, hexafluoroantimonate
- an arsenate eg, hexafluoroarsenate
- a phosphorus compound eg, hexafluorophosphate, etc.
- borates eg, tetrafluoroborate, tetraaryl
- tetraaryl borates include, but are not limited to, halogenated tetraaryl borates such as tetrakispentafluorophenyl borate (TPFB).
- TPFB tetrakispentafluorophenyl borate
- trifluoroborates are (2-nitrophenyl) trifluoroborate, benzofurazan-5-trifluoroborate, pyrimidine-5-trifluoroborate, pyridine-3-trifluoroborate, and 2,5-dimethylthiophene- Including but not limited to 3-trifluoroborate.
- the polythiophene may be doped with a dopant.
- a dopant may be a material from which a doped polythiophene is produced, for example, by undergoing, for example, one or more electron transfer reactions with a conjugated polymer.
- the dopant can be selected to provide a suitable charge balancing counteranion.
- the reaction can occur by mixing polythiophene and a dopant, as is known in the art.
- the dopant can undergo spontaneous electron transfer from the polymer to a cation-anion dopant (such as a metal salt), leaving the conjugated polymer with its free metal in its oxidized form with which the anion is associated. See, for example, Lebedev et al. Chem.
- polythiophene and dopant may refer to components that, upon reaction, form a doped polymer.
- the doping reaction may be a charge transfer reaction in which charge carriers are generated, and this reaction may be reversible or irreversible.
- silver ions can undergo electron transfer to and from silver metal and doped polymers.
- the composition may be distinctly different from the original combination of ingredients (ie, polythiophene and / or dopant may or may not be present in the final composition in the same form as before mixing). Also good).
- reaction byproducts may be removed from the doping process.
- metals such as silver can be removed by filtration.
- the material can be purified to remove halogens and metals.
- Halogen includes, for example, chloride, bromide and iodide.
- Metals include, for example, dopant cations (including reduced forms of dopant cations), or metals left from catalyst or initiator residues.
- Metals include, for example, silver, nickel, and magnesium. The amount may be, for example, less than 100 ppm, or less than 10 ppm, or less than 1 ppm.
- the metal content including the silver content can be measured by ICP-MS particularly at a concentration exceeding 50 ppm.
- the doped polymer composition is formed by mixing the polythiophene and the dopant. Mixing can be accomplished using any method known to those skilled in the art. For example, a solution containing polythiophene can be mixed with another solution containing a dopant. The solvent used to dissolve the polythiophene and the dopant may be one or more of the solvents described herein. The reaction can occur by mixing polythiophene and a dopant, as is known in the art.
- the resulting doped polythiophene composition comprises from about 40 wt% to 75 wt% polymer and from about 25 wt% to 55 wt% dopant, based on the composition.
- the doped polythiophene composition comprises from about 50 wt% to 65 wt% polythiophene and from about 35 wt% to 50 wt% dopant, based on the composition.
- the weight of polythiophene is greater than the weight of the dopant.
- the dopant may be a silver salt such as silver tetrakis (pentafluorophenyl) borate in an amount of about 0.25 to 0.5 m / ru, where m is the mole of silver salt. And ru is the molar amount of polymer repeat units).
- the doped polythiophene is isolated by methods known to those skilled in the art (eg, by rotary evaporation of the solvent, etc.) to obtain a dry or substantially dry material (powder, etc.).
- the amount of residual solvent may be, for example, 10 wt% or less, or 5 wt% or less, or 1 wt% or less, based on the dry or substantially dry material.
- the dry or substantially dry powder can be redispersed or redissolved in one or more new solvents.
- the ink composition of the present invention contains one or more amine compounds.
- Amine compounds suitable for use in the ink composition of the present invention include, but are not limited to, ethanolamines and alkylamines.
- Suitable ethanolamines are dimethylethanolamine [(CH 3 ) 2 NCH 2 CH 2 OH], triethanolamine [N (CH 2 CH 2 OH) 3 ], and N-tert-butyldiethanolamine [t- containing C 4 H 9 N (CH 2 CH 2 OH) 2].
- Alkylamines include primary, secondary, and tertiary alkylamines.
- primary alkylamines include, for example, ethylamine [C 2 H 5 NH 2 ], n-butylamine [C 4 H 9 NH 2 ], t-butylamine [C 4 H 9 NH 2 ], n-hexylamine [C 6 H 13 NH 2 ], 2-ethylhexylamine [C 8 H 17 NH 2 ], n-decylamine [C 10 H 21 NH 2 ], and ethylenediamine [H 2 NCH 2 CH 2 NH 2 ].
- Secondary alkylamines include, for example, diethylamine [(C 2 H 5 ) 2 NH], di (n-propylamine) [(nC 3 H 9 ) 2 NH], di (isopropylamine) [(i -C 3 H 9) 2 NH] , and a dimethylethylenediamine [CH 3 NHCH 2 CH 2 NHCH 3].
- Tertiary alkylamines include, for example, trimethylamine [(CH 3 ) 3 N], triethylamine [(C 2 H 5 ) 3 N], tri (n-butyl) amine [(C 4 H 9 ) 3 N], And tetramethylethylenediamine [(CH 3 ) 2 NCH 2 CH 2 N (CH 3 ) 2 ].
- the amine compound is a tertiary alkyl amine. In certain embodiments, the amine compound is triethylamine.
- the amine compound is a mixture of a tertiary alkylamine compound and an amine compound other than the tertiary alkylamine compound.
- the amine compound other than the tertiary alkyl amine compound is a primary alkyl amine compound.
- the primary alkylamine compound is preferably 2-ethylhexylamine or n-butylamine, more preferably 2-ethylhexylamine.
- the amount of the amine compound can be adjusted and measured as a weight percentage with respect to the total amount of the ink composition.
- the amount of amine compound is at least 0.01 wt%, at least 0.10 wt%, at least 1.00 wt%, at least 1.50 wt%, or at least relative to the total amount of the ink composition. 2.00% by weight.
- the amount of amine compound is about 0.01 to about 2.00% by weight, typically about 0.05% to about 1.50% by weight, based on the total amount of the ink composition. More typically from about 0.1% to about 1.0% by weight.
- At least a part of the amine compound may be present in the form of an ammonium salt with the sulfonated conjugated polymer, for example, a trialkylammonium salt (sulfonated polythiophenamine adduct).
- This amine compound is usually added when the final ink composition is prepared, but it may be added in advance before that time.
- an amine compound is added to a sulfonated conjugated polymer to convert it to a corresponding ammonium salt, for example, a trialkylammonium salt (sulfonated polythiophenamine adduct), and then subjected to a reduction treatment.
- an amine compound for example, triethylamine
- an ammonium salt for example, triethylammonium salt
- the ink composition of the present invention optionally contains one or more metal oxide nanoparticles.
- metal refers to an element that has intermediate or mixed properties of chemical and / or physical properties of metal and nonmetal.
- “semimetal” refers to boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), and tellurium (Te).
- metal oxide means tin (Sn), titanium (Ti), aluminum (Al), zirconium (Zr), zinc (Zn), niobium (Nb), tantalum (Ta) and W ( Among metals such as tungsten) and the above-described semimetals, it refers to an oxide of one kind or a combination of two or more kinds.
- nanoparticle refers to a nanoscale particle whose average primary particle diameter is typically 500 nm or less.
- TEM transmission electron microscopy
- BET Brunauer-Emitter-Teller
- the projected image of the nanoparticles is processed using image processing software, and then the area equivalent diameter (this is defined as the diameter of a circle having the same area as the nanoparticles) is obtained.
- the particle diameter can be measured by the method.
- image processing software provided by the manufacturer and distributor of TEM provided with a TEM (for example, transmission electron microscope HT7700 (available from Hitachi High-Technologies Corporation)) Process.
- the average particle diameter can be obtained as the number average of equivalent circle diameters.
- the average particle size of the primary particles of the metal oxide nanoparticles described herein is 500 nm or less; 250 nm or less; 100 nm or less; or 50 nm or less; or 25 nm or less.
- the metal oxide nanoparticles have a number average particle size of about 1 nm to about 100 nm, more typically about 2 nm to about 30 nm.
- Metal oxide nanoparticles suitable for use in the present invention include boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te), tin (Sn), Examples thereof include oxides such as titanium (Ti), aluminum (Al), zirconium (Zr), zinc (Zn), niobium (Nb), tantalum (Ta), and W (tungsten), or mixed oxides containing these.
- Non-limiting specific examples of suitable metal oxide nanoparticles B 2 O 3, B 2 O, SiO 2, SiO, GeO 2, GeO, As 2 O 4, As 2 O 3, As 2 O 5 Nanoparticles including, but not limited to, Sb 2 O 3 , Sb 2 O 5 , TeO 2 , SnO 2 , ZrO 2 , Al 2 O 3 , ZnO and mixtures thereof.
- the ink composition of the present invention comprises B 2 O 3 , B 2 O, SiO 2 , SiO, GeO 2 , GeO, As 2 O 4 , As 2 O 3 , As 2 O 5 , SnO 2 , One or more metal oxide nanoparticles comprising SnO, Sb 2 O 3 , TeO 2 , or mixtures thereof are included.
- the ink composition of the present invention comprises one or more metal oxide nanoparticles comprising SiO 2.
- the metal oxide nanoparticles may contain one or more organic capping groups.
- organic capping groups may be reactive or non-reactive.
- a reactive organic capping group is, for example, an organic capping group that can be crosslinked in the presence of UV radiation or a radical initiator.
- the metal oxide nanoparticles include one or more organic capping groups.
- suitable metal oxide nanoparticles are various solvents sold by Nissan Chemical as ORGANOSILICASOL TM, such as methyl ethyl ketone, methyl isobutyl ketone, N, N-dimethylacetamide, ethylene glycol, isopropanol, methanol, SiO 2 nanoparticles that can be used as dispersions in ethylene glycol monopropyl ether, propylene glycol monomethyl ether acetate, etc.).
- ORGANOSILICASOL TM such as methyl ethyl ketone, methyl isobutyl ketone, N, N-dimethylacetamide, ethylene glycol, isopropanol, methanol, SiO 2 nanoparticles that can be used as dispersions in ethylene glycol monopropyl ether, propylene glycol monomethyl ether acetate, etc.
- the amount of metal oxide nanoparticles used in the ink compositions described herein is adjusted and expressed as a percentage by weight relative to the combined weight of the metal oxide nanoparticles and the doped or undoped polythiophene. Can be measured. In certain embodiments, the amount of metal oxide nanoparticles is 1% to 98% by weight, typically based on the combined weight of the metal oxide nanoparticles and the doped or undoped polythiophene. From about 2% to about 95%, more typically from about 5% to about 90%, and still more typically from about 10% to about 90%.
- the amount of metal oxide nanoparticles is about 20% to about 98%, typically about 20% to about 98%, based on the combined weight of the metal oxide nanoparticles and the doped or undoped polythiophene. Is from about 25% to about 95% by weight.
- the ink composition of the present invention may optionally further comprise one or more matrix compounds known to be useful in a hole injection layer (HIL) or a hole transport layer (HTL).
- HIL hole injection layer
- HTL hole transport layer
- the optional matrix compound may be a low molecular weight or high molecular weight compound and is different from the polythiophene described herein.
- the matrix compound may be, for example, a synthetic polymer that is different from polythiophene. See, for example, US Patent Publication No. 2006/0175582, published August 10, 2006.
- Synthetic polymers can include, for example, a carbon basic skeleton.
- the synthetic polymer has at least one polymer side group comprising an oxygen atom or a nitrogen atom.
- the synthetic polymer may be a Lewis base.
- synthetic polymers contain a carbon base skeleton and have a glass transition point greater than 25 ° C.
- the synthetic polymer may also be a semi-crystalline or crystalline polymer having a glass transition point of 25 ° C. or less and / or a melting point above 25 ° C.
- the synthetic polymer may contain one or more acidic groups, such as sulfonic acid groups.
- the synthetic polymer is at least one alkyl or alkoxy group substituted with at least one fluorine atom and at least one sulfonic acid (—SO 3 H) residue, optionally A polymeric acid comprising one or more repeating units comprising an alkyl or alkoxy group interrupted by at least one ether linkage (—O—) group.
- the polymeric acid comprises a repeating unit according to formula (II) and a repeating unit according to formula (III):
- each R 5 , R 6 , R 7 , R 8 , R 9 , R 10 , and R 11 is independently H, halogen, fluoroalkyl, or perfluoroalkyl; and X is — [OC (R h R i ) ⁇ C (R j R k )] q —O— [CR 1 R m ] z —SO 3 H, each R h , R i , R j , R k , R 1 and R m are independently H, halogen, fluoroalkyl, or perfluoroalkyl; q is 0-10; and z is 1-5].
- each R 5 , R 6 , R 7 , and R 8 is independently Cl or F. In certain embodiments, each R 5 , R 7 , and R 8 is F and R 6 is Cl. In certain embodiments, each R 5 , R 6 , R 7 , and R 8 is F.
- each R 9 , R 10 , and R 11 is F.
- each R h , R i , R j , R k , R l and R m is independently F, (C 1 -C 8 ) fluoroalkyl, or (C 1 -C 8 ) perfluoro. Alkyl.
- each R 1 and R m is F; q is 0; and z is 2.
- each R 5 , R 7 , and R 8 is F, and R 6 is Cl; and each R 1 and R m is F; q is 0 Yes; and z is 2.
- each R 5 , R 6 , R 7 , and R 8 is F; and each R 1 and R m is F; q is 0; and z is 2.
- the ratio of the number of repeating units according to formula (II) (“n”) to the number of repeating units according to formula (III) (“m”) is not particularly limited.
- the n: m ratio is typically 9: 1 to 1: 9, more typically 8: 2 to 2: 8. In certain embodiments, the n: m ratio is 9: 1. In certain embodiments, the n: m ratio is 8: 2.
- polymer acids suitable for use in the present invention can be synthesized using methods known to those skilled in the art or obtained from commercial sources.
- a polymer comprising a repeating unit according to formula (II) and a repeating unit according to formula (III) is a monomer represented by formula (IIa):
- Z 1 is — [OC (R h R i ) —C (R j R k )] q —O— [CR l R m ] z —SO 2 F, wherein R h , R i , R j , R k , R l and R m , q, and z are as defined in the present specification], and are copolymerized by a known polymerization method followed by hydrolysis of the sulfonyl fluoride group. It can be produced by converting to an acid group.
- TFE tetrafluoroethylene
- CFE chlorotrifluoroethylene
- F 2 C ⁇ CF—O—CF 2 —CF 2 — SO 2 F
- F 2 C ⁇ CF—O—CF 2 —CF 2 —CF 2 —SO 2 F and F 2 C ⁇ CF—OCF 2 —CF 2 —CF 2 —CF 2 —SO 2 F, etc.
- the equivalent of polymer acid is defined as the mass (gram) of polymer acid per mole of acid groups present in the polymer acid.
- the equivalent amount of polymer acid is about 400 to about 15,000 g polymer / mol acid, typically about 500 to about 10,000 g polymer / mol acid, more typically about 500 to 8,000 g polymer / mol acid, Even more typically from about 500 to 2,000 g polymer / mol acid, and even more typically from about 600 to about 1,700 g polymer / mol acid.
- Such polymeric acids are, for example, those sold under the trade name NAFION® by EI DuPont, those sold under the trade name AQUIVION® by Solvay Specialty Polymers, or Asahi It is sold under the trade name FLEMION (registered trademark) by Glass Co.
- the synthetic polymer is a polyethersulfone that includes one or more repeating units that include at least one sulfonic acid (—SO 3 H) residue.
- the polyethersulfone has the formula (IV):
- R 12 to R 20 are each independently H, halogen, alkyl, or SO 3 H, provided that at least one of R 12 to R 20 is SO 3 H; and R 21 to R 28 are each independently H, halogen, alkyl, or SO 3 H, provided that at least one of R 21 to R 28 is SO 3 H, and R 29 and R 30 are And each is a repeating unit selected from the group consisting of H and alkyl.
- R 29 and R 30 are each alkyl. In certain embodiments, R 29 and R 30 are each methyl.
- R 12 -R 17 , R 19 , and R 20 are each H and R 18 is SO 3 H.
- R 21 to R 25 , R 27 , and R 28 are each H and R 26 is SO 3 H.
- the polyethersulfone has the formula (VII):
- the polyethersulfone may further contain other repeating units which may or may not be sulfonated.
- polyethersulfone has the formula (VIII):
- R 31 and R 32 are each independently H or alkyl.
- any two or more repeat units described herein can be taken together to form a repeat unit, and the polyethersulfone may include such repeat units.
- a repeating unit according to formula (IV) is combined with a repeating unit according to formula (VI) to form formula (IX):
- the polyethersulfone has the formula (XI):
- Polyether sulfones containing one or more repeating units containing at least one sulfonic acid (—SO 3 H) residue are commercially available, for example, sulfonated polyether sulfones are available from Konishi Chemical Ind. Co., Ltd. Sold as S-PES by Ltd.
- the optional matrix compound may be a leveling agent.
- the matrix compound or leveling agent can be, for example, an organic polymer (eg, poly (styrene) or poly (styrene) derivatives; poly (vinyl acetate) or derivatives thereof; poly (ethylene glycol) or derivatives thereof; poly (ethylene-co- Poly (pyrrolidone) or a derivative thereof (eg, poly (1-vinylpyrrolidone-co-vinyl acetate)); poly (vinyl pyridine) or a derivative thereof; poly (methyl methacrylate) or a derivative thereof; Poly (aryl ether ketone); poly (aryl sulfone); poly (ester) or derivatives thereof; or combinations thereof) or the like.
- an organic polymer eg, poly (styrene) or poly (styrene) derivatives; poly (vinyl acetate) or derivatives thereof; poly (ethylene glycol) or derivatives thereof; poly (ethylene-co- Poly
- the matrix compound is a poly (styrene) or poly (styrene) derivative.
- the matrix compound is poly (4-hydroxystyrene).
- the optional matrix compound or leveling agent may comprise, for example, at least one semiconductor matrix component.
- This semiconductor matrix component is different from the polythiophene described herein.
- the semiconductor matrix component may be a semiconductor small molecule or a semiconductor polymer, typically consisting of repeating units comprising hole transport units in the main chain and / or side chains.
- the semiconductor matrix component may be neutral or doped and is typically an organic solvent (eg, toluene, chloroform, acetonitrile, cyclohexanone, anisole, chlorobenzene, o-dichlorobenzene, ethyl benzoate). And / or mixtures thereof).
- the amount of optional matrix compound can be adjusted and measured as a weight percentage with respect to the amount of doped or undoped polythiophene.
- the amount of optional matrix compound is from 0 to about 99.5%, typically from about 10% to about 98% by weight, based on the amount of doped or undoped polythiophene. More typically from about 20% to about 95%, still more typically from about 25% to about 45%. In an embodiment that is 0% by weight, the ink composition is free of matrix compounds.
- the liquid carrier used in the ink composition of the present invention contains one or more organic solvents.
- the ink composition consists essentially of or consists of one or more organic solvents.
- the liquid carrier may be an organic solvent or a solvent mixture comprising two or more organic solvents adapted for use and processing with other layers in the device such as the anode or light emitting layer.
- Suitable organic solvents for use in the liquid carrier are aliphatic and aromatic ketones, such as dimethyl sulfoxide (DMSO) and 2,3,4,5-tetrahydrothiophene-1,1-dioxide (tetramethylene sulfone; sulfolane).
- DMSO dimethyl sulfoxide
- tetramethylene sulfone 2,3,4,5-tetrahydrothiophene-1,1-dioxide
- Aliphatic and aromatic ketones include acetone, acetonyl acetone, methyl ethyl ketone (MEK), methyl isobutyl ketone, methyl isobutenyl ketone, 2-hexanone, 2-pentanone, acetophenone, ethyl phenyl ketone, cyclohexanone, and cyclopentanone.
- MEK methyl ethyl ketone
- ketones having a proton on the carbon located alpha to the ketone such as cyclohexanone, methyl ethyl ketone, and acetone, are avoided.
- organic solvents that fully or partially solubilize the polythiophene or swell the polythiophene polymer would also be considered. Such other solvents may be included in the liquid carrier in various amounts to adjust ink properties such as wettability, viscosity, and morphology control.
- the liquid carrier may further comprise one or more organic solvents that act as non-solvents for the polythiophene polymer.
- organic solvents suitable for use according to the invention include ethers such as anisole, ethoxybenzene, dimethoxybenzene and glycol diethers (glycol diethers) such as ethylene glycol diether (1,2-dimethoxyethane, 1,2-diethoxyethane and 1,2-dibutoxyethane); diethylene glycol diether (such as diethylene glycol dimethyl ether and diethylene glycol diethyl ether); propylene glycol diether (such as propylene glycol dimethyl ether, propylene glycol diethyl ether and propylene glycol dibutyl ether) ); Dipropylene glycol diether (dipropylene glycol dimethyl ether, dipropylene glycol diethyl ether) And higher order analogs of ethylene glycol and propylene glycol ether referred to herein (ie, tri- and tetra-analogs such as triethylene glycol dimethyl ether, triethylene, etc.).
- Still other solvents such as ethylene glycol monoether acetate and propylene glycol monoether acetate (glycol ester ethers) can be considered, where the ether is, for example, methyl, ethyl, n-propyl, iso- It can be selected from propyl, n-butyl, sec-butyl, tert-butyl and cyclohexyl. Also included are higher order glycol ether analogs such as di-, tri- and tetra- of the above list.
- Examples include, but are not limited to, propylene glycol methyl ether acetate, 2-ethoxyethyl acetate, 2-butoxyethyl acetate, ethylene glycol monomethyl ether acetate, diethylene glycol monomethyl ether acetate.
- glycol diacetate glycol diesters
- higher order glycol ether analogs such as di-, tri- and tetra-. Examples include, but are not limited to, ethylene glycol diacetate, triethylene glycol diacetate, propylene glycol diacetate.
- Alcohols such as, for example, methanol, ethanol, trifluoroethanol, n-propanol, isopropanol, n-butanol, t-butanol and alkylene glycol monoethers (glycol monoethers) can also be considered for use in the liquid carrier.
- glycol monoethers include, but are not limited to, ethylene glycol monopropyl ether, ethylene glycol monohexyl ether (hexyl cellosolve), propylene glycol monobutyl ether (Dowanol PnB), diethylene glycol monoethyl ether (ethyl carbitol), diethylene glycol Propylene glycol n-butyl ether (Dowanol DPnB), ethylene glycol monobutyl ether (butyl cellosolve), diethylene glycol monobutyl ether (butyl carbitol), dipropylene glycol monomethyl ether (Dowanol DPM), diisobutyl carbinol, 2-ethylhexyl alcohol, methyl isobutyl carbinol , Propylene glycol monopropyl ether (Dowanol PnP), diethylene glycol monopro Pyrether (propyl carbitol), diethylene glycol monohexyl ,
- the organic solvents disclosed herein can be used to improve ink properties such as, for example, substrate wettability, ease of solvent removal, viscosity, surface tension and emissivity. It can be used in various proportions in the liquid carrier.
- the use of an aprotic non-polar solvent can provide an additional benefit of extending the lifetime of devices with emitter technology that are sensitive to protons (eg, PHOLEDs, etc.).
- the liquid carrier comprises dimethyl sulfoxide, ethylene glycol (glycols), tetramethylurea or mixtures thereof.
- suitable glycols include, but are not limited to, ethylene glycol, diethylene glycol, dipropylene glycol, polypropylene glycol, propylene glycol, triethylene glycol, and the like.
- glycol solvents The above-mentioned glycol diethers, glycol ester ethers, glycol diesters, glycol monoethers and glycols are collectively referred to as “glycol solvents”. That is, the “glycol solvent” referred to in the present invention is a compound of the formula R 1 —O— (RO) n —R 2 (wherein each R is independently a linear C 2 -C 4).
- R 1 and R 2 are each independently a hydrogen atom, a linear, branched or cyclic C 1 -C 8 unsubstituted alkyl group or a linear or branched C 1 -C 8
- An organic solvent having no one or more aromatic structures represented by the following formula: n is an unsubstituted aliphatic acyl group, and n is an integer of 1 to 6.
- R is particularly preferably a C 2 or C 3 unsubstituted alkylene group.
- the n is particularly preferably an integer of 1 to 4.
- the alkyl group is preferably a linear, branched or cyclic C 1 -C 6 unsubstituted alkyl group, more preferably a linear C 1 -C 4 unsubstituted alkyl group, and a methyl group and an n-butyl group. Particularly preferred.
- the acyl group a linear or branched C 2 -C 6 unsubstituted aliphatic acyl group is preferable, a linear C 2 -C 4 unsubstituted acyl group is more preferable, and an acetyl group and a propionyl group are particularly preferable.
- the glycol solvent include the following solvents.
- Glycols that are ethylene glycol, propylene glycol, or oligomers thereof (dimer to tetramer, such as diethylene glycol)
- Glycol monoethers that are monoalkyl ethers of the glycols
- Glycol diesters that are dialkyl ethers of the glycols Ethers
- glycol monoesters that are aliphatic carboxylic acid monoesters of the glycols
- glycol diesters that are aliphatic carboxylic acid diesters of the glycols
- glycols that are aliphatic carboxylic acid monoesters of the glycol monoethers Ester ethers
- the glycol solvent may be compared with an organic solvent not corresponding thereto, and the former may be indicated by (A) and the latter by (B).
- the liquid carrier is a liquid carrier consisting of one or more glycol-based solvents (A).
- the liquid carrier is a liquid carrier comprising one or more glycol solvents (A) and one or more organic solvents (B) excluding the glycol solvents.
- the glycol solvent (A) is preferably glycol diethers, glycol monoethers or glycols, and these may be mixed. Examples include, but are not limited to, mixing glycol diethers and glycols. Specific examples include specific examples of the above-mentioned glycol diethers and glycols.
- the glycol diethers are triethylene glycol dimethyl ether, triethylene glycol butyl methyl ether, the glycols are ethylene glycol, Examples include diethylene glycol.
- Preferred examples of the organic solvent (B) include nitriles, alcohols, aromatic ethers, and aromatic hydrocarbons.
- Examples include, but are not limited to, nitriles such as methoxypropionitrile, ethoxypropionitrile, alcohols as benzyl alcohol, 2- (benzyloxy) ethanol, aromatic ethers as methylanisole, dimethylanisole, ethylanisole , Butylphenyl ether, butylanisole, pentylanisole, hexylanisole, heptylanisole, octylanisole, phenoxytoluene, aromatic hydrocarbons such as pentylbenzene, hexylbenzene, heptylbenzene, octylbenzene, nonylbenzene, cyclohexylbenzene or tetralin Can be mentioned.
- nitriles such as methoxypropionitrile, ethoxypropionitrile
- alcohols as benzyl alcohol, 2- (benzyloxy) ethanol
- aromatic ethers as
- alcohols are more preferable, and 2- (benzyloxy) ethanol is more preferable among alcohols.
- organic solvent (B) added to the glycol solvent (A)
- the film of the metal oxide nanoparticles is maintained while maintaining the solubility of the ink solids during film formation by inkjet coating. Aggregation can be appropriately controlled to form a flatter film.
- the organic solvent (B) When the organic solvent (B) is added to the glycol solvent (A), the content of the glycol solvent (A): wtA (weight) and the content (weight) of the organic solvent (B): wtB (weight) ) Preferably satisfies formula (1-1), more preferably satisfies formula (1-2), and most preferably satisfies formula (1-3).
- composition of the present invention contains two or more glycol solvents (A), wtA indicates the total content (weight) of the glycol solvent (A), and two or more organic solvents (B). When contained, wtB represents the total content (weight) of the organic solvent (B).)
- the amount of liquid carrier in the ink composition of the present invention is from about 50% to about 99%, typically from about 75% to about 98%, more typically from the total amount of the ink composition. Is about 90% to about 95% by weight.
- the total solids (% TS) in the ink composition of the present invention is about 0.1% to about 50% by weight, typically about 0.3% to about% by weight, based on the total amount of the ink composition. 40% by weight, more typically from about 0.5% to about 15% by weight, and still more typically from about 1% to about 5% by weight.
- the ink composition described herein can be prepared by any appropriate method known to those skilled in the art.
- the initial aqueous mixture can be prepared by mixing an aqueous dispersion of the polythiophene described herein with an aqueous dispersion of a polymer acid, optionally another matrix compound, and optionally an additional solvent. Prepared by mixing with. The solvent containing water in the mixture is then typically removed by evaporation. The resulting dry product is dissolved or dispersed in one or more organic solvents such as dimethyl sulfoxide and filtered under pressure to form a non-aqueous mixture. An amine compound may optionally be added to such a non-aqueous mixture. This non-aqueous mixture is then mixed with a non-aqueous dispersion of metal oxide nanoparticles to produce the final non-aqueous ink composition.
- the ink compositions described herein can be prepared from stock solutions.
- the polythiophene stock solutions described herein can be prepared by isolating polythiophene from an aqueous dispersion in a dry state, typically by evaporation. The dried polythiophene is then combined with one or more organic solvents and optionally an amine compound.
- the polymer acid stock solutions described herein can be prepared by isolating the polymer acid from the aqueous dispersion in a dry state, typically by evaporation. The dried polymer acid is then combined with one or more organic solvents.
- Stock solutions of other optional matrix materials can be prepared similarly.
- the metal oxide nanoparticle stock solution may be, for example, a commercially available dispersion that is one or more organic solvents, and may be the same as or different from the solvent (s) contained in the commercially available dispersion. It can be prepared by diluting with a good organic solvent. The desired amount of each stock solution is then combined to form the ink composition of the present invention.
- the ink composition described herein isolates the individual components in the dry state as described herein, but instead of preparing a stock solution, the dry components are combined. Can then be prepared by providing an NQ ink composition by dissolving in one or more organic solvents.
- the ink composition of the present invention can be cast and annealed as a thin film on a substrate.
- the present invention is also a method for forming a hole transporting thin film, It relates to a method comprising: 1) coating a substrate with an ink composition disclosed herein; and 2) forming a hole transporting thin film by annealing the coating on the substrate.
- the coating of the ink composition on the substrate is, for example, rotary casting, spin coating, dip casting, dip coating, slot die coating, ink jet printing, gravure coating, doctor blade method, and for example, for making organic electronic devices Can be performed by methods known in the art, including any other methods known in the art.
- the substrate may be flexible, rigid, organic or inorganic.
- Suitable substrate compounds include, for example, glass (including, for example, display glass), ceramic, metal, and plastic thin films.
- annealing refers to any general process for forming a cured layer, typically a thin film, on a substrate coated with the ink composition of the present invention.
- General annealing processes are known to those skilled in the art.
- the solvent is removed from the substrate coated with the ink composition. Solvent removal may be accomplished, for example, by applying a substrate coated to a pressure below atmospheric pressure and / or heating the coating laminated to the substrate to a temperature (annealing temperature), and this temperature for a period of time (annealing time). And then the resulting layer, typically a thin film, can be achieved by slowly cooling to room temperature.
- the annealing step can be performed by heating the substrate coated with the ink composition using any method known to those skilled in the art, for example, in an oven or on a hot plate.
- Annealing can be performed in an inert environment, such as a nitrogen atmosphere or a rare gas (eg, argon gas) atmosphere.
- Annealing may be performed in an air atmosphere.
- the annealing temperature is about 25 ° C. to about 350 ° C., typically 150 ° C. to about 325 ° C., more typically about 200 ° C. to about 300 ° C., and still more typically about 230 to About 300 ° C.
- the annealing time is the time during which the annealing temperature is maintained.
- the annealing time is about 3 to about 40 minutes, typically about 15 to about 30 minutes.
- the annealing temperature is about 25 ° C. to about 350 ° C., typically 150 ° C. to about 325 ° C., more typically about 200 ° C. to about 300 ° C., and still more typically about 250 to About 300 ° C. and the annealing time is about 3 to about 40 minutes, typically about 15 to about 30 minutes.
- the present invention relates to a hole transporting thin film formed by the method described herein.
- a thin film produced by the method of the present invention has a transmission (typically with a substrate) of at least about 85%, typically at least 90%, of light having a wavelength of about 380-800 nm. Can show. In certain embodiments, the transmittance is at least about 90%.
- the thin film produced by the method of the present invention has a thickness of about 5 nm to about 500 nm, typically about 5 nm to about 150 nm, and more typically about 50 nm to 120 nm.
- the thin film produced by the method of the present invention exhibits a transmittance of at least about 90% and is from about 5 nm to about 500 nm, typically from about 5 nm to about 150 nm, more typically about 50 nm. It has a thickness of ⁇ 120 nm. In certain embodiments, the thin film produced by the method of the present invention exhibits a transmittance (% T) of at least about 90% and has a thickness of about 50 nm to 120 nm.
- the thin film produced by the method of the present invention can be produced on a substrate optionally containing electrodes or additional layers used to improve the electronic properties of the final device.
- the resulting thin film may be resistant to one or more organic solvents, which are then used as liquid carriers in the ink for layers that are coated or deposited during device fabrication. Solvent.
- the thin film is, for example, resistant to toluene, which can then be a solvent in the ink for layers that are coated or deposited during device fabrication.
- the present invention also relates to a device comprising a thin film prepared by the method described herein.
- the devices described herein can be manufactured by methods known in the art including, for example, dissolution methods.
- the ink can be applied and the solvent removed by standard methods.
- Thin films prepared by the methods described herein can be HIL and / or HTL layers in the device.
- OLEDs Organic light emitting diodes
- Conductive polymers that emit light are described, for example, in US Pat. Nos. 5,247,190 and 5,401,827 (Cambridge Display Technologies).
- Device architecture, physical principles, dissolution methods, multilayering, mixing, and compound synthesis and formulation are described in Kraft et al., “Electroluminescent Conjugated Polymers-Seeing Polymers in a New Light,” Angew. Chem. Int. Ed., 1998, 37, 402-428, the entirety of which is incorporated herein by reference.
- Luminescent materials known in the art and containing commercially available polymers and organic molecules can be used.
- organic electroluminescent compounds include: (I) poly (p-phenylene vinylene) and its derivatives substituted at various positions on the phenylene residue; (Ii) poly (p-phenylene vinylene) and its derivatives substituted at various positions on the vinylene residue; (Iii) poly (p-phenylene vinylene) and its derivatives substituted at various positions on the phenylene residue and also substituted at various positions on the vinylene residue; (Iv) poly (arylene vinylene), where the arylene may be a residue such as naphthalene, anthracene, furylene, thienylene, oxadiazole and the like; poly (arylene vinylene); (V) a derivative of poly (arylene vinylene), wherein the arylene may be the same as in (iv) above and further has substituents at various positions on the arylene; (Vi) a derivative of poly (arylene vinylene), wherein the arylene may be
- a derivative having a substituent (Viii) copolymers of arylene vinylene oligomers and non-conjugated oligomers, such as compounds in (iv), (v), (vi), and (vii); and (ix) poly (p-phenylene) and phenylene residues Derivatives thereof substituted at various positions on the group (including ladder polymer derivatives such as poly (9,9-dialkylfluorene)); (X) poly (arylene), where the arylene may be a residue such as naphthalene, anthracene, furylene, thienylene, oxadiazole, etc .; poly (arylene); and various positions on the arylene residue Derivatives thereof substituted by: (Xi) a copolymer of an oligoarylene and a non-conjugated oligomer such as the compound in (x); (Xii) polyquinoline and its derivatives; (Xiii) a copolymer of
- Preferred organic light-emitting polymers include SUMATION's Light Emitting Polymers ("LEP”) or their families, copolymers, derivatives, or mixtures thereof that emit green, red, blue, or white light; Is available from Summation KK.
- LEP Light Emitting Polymers
- Other polymers include polyspirofluorene-like polymers available from Covion Organic Semiconductors GmbH, Frankfurt, Germany (now owned by Merck®).
- small organic molecules that emit fluorescence or phosphorescence can be used as the organic electroluminescent layer.
- organic electroluminescent compounds are (i) tris (8-hydroxyquinolinato) aluminum (Alq); (ii) 1,3-bis (N, N-dimethylaminophenyl) -1,3,4 Oxadiazole (OXD-8); (iii) oxo-bis (2-methyl-8-quinolinato) aluminum; (iv) bis (2-methyl-8-hydroxyquinolinato) aluminum; (v) bis (hydroxy Benzoquinolinato) beryllium (BeQ 2 ); (vi) bis (diphenylvinyl) biphenylene (DPVBI); and arylamine-substituted distyrylarylene (DSA amine).
- the device can be manufactured using a multilayer structure that can be prepared by, for example, a dissolution method or a vacuum method, and further a printing method and a pattern formation method.
- a hole injection layer HIL
- HILs in the device include: 1) Hole injection in OLEDs including PLEDs and SMOLEDs; for example, HILs in PLEDs can use all classes of conjugated polymer emitters where the conjugation involves carbon or silicon atoms.
- HILs in SMOLEDs the following are examples: SMOLEDs containing fluorescent emitters; SMOLEDs containing phosphorescent emitters; SMOLEDs containing one or more organic layers in addition to HIL layers; Or SMOLED being processed from an aerosol spray or by any other processing method.
- HILs in dendrimer or oligomeric organic semiconductor based OLEDs include: HILs in dendrimer or oligomeric organic semiconductor based OLEDs; Bipolar light emitting FETs, where the HIL is used to regulate charge injection or as an electrode ; 2) hole extraction layer in OPV; 3) channel material in the transistor; 4) Channel material in a circuit containing a combination of transistors, such as logic gates; 5) electrode material in the transistor; 6) Gate layer in the capacitor; 7) A chemical sensor, wherein the adjustment of the doping level is achieved by the relationship between the species to be sensed and the conductive polymer; 8) Electrode or electrolyte material in the battery.
- Photovoltaic devices can be prepared, for example, with a photoactive layer comprising a fullerene derivative mixed with a conductive polymer, as described in US Pat. Nos. 5,454,880; 6,812,399; and 6,933,436.
- the photoactive layer can include a mixture of conductive polymers, a mixture of conductive polymers and semiconductor nanoparticles, and small bilayers such as phthalocyanines, fullerenes, and porphyrins.
- General electrode compounds and substrates, and encapsulated compounds can be used.
- the cathode comprises Au, Ca, Al, Ag, or a combination thereof.
- the anode comprises indium tin oxide.
- the light emitting layer comprises at least one organic compound.
- an interface modification layer such as an intermediate layer and an optical spacer layer can be used.
- An electron transport layer can be used.
- the present invention also relates to a method for manufacturing the device described herein.
- a method of manufacturing a device includes: providing a substrate; for example, laminating a transparent conductor such as indium tin oxide on the substrate; and an ink composition as described herein. Providing; forming the hole injection layer or hole transport layer by laminating the ink composition on the transparent conductor; laminating the active layer on the hole injection layer or hole transport layer (HTL) And laminating a cathode on the active layer.
- a transparent conductor such as indium tin oxide
- HTL hole transport layer
- the substrate may be flexible, rigid, organic, or inorganic.
- Suitable substrate compounds include, for example, glass, ceramic, metal, and plastic thin films.
- a method of manufacturing a device comprises combining the ink composition described herein with an OLED, a photovoltaic device, an ESD, a SMOLED, a PLED, a sensor, a supercapacitor, a cation converter, a drug release device, an electro Application as part of a HIL or HTL layer in a chromic element, transistor, field effect transistor, electrode modifier, electrode modifier for organic field transistor, actuator, or transparent electrode.
- Lamination of the ink composition to form the HIL or HTL layer is performed by methods known in the art (for example, rotary casting, spin coating, dip casting, dip coating, slot die coating, inkjet printing, gravure coating, doctor Blade methods, and any other methods known in the art for the fabrication of organic electronic devices, for example).
- the HIL layer is thermally annealed. In one embodiment, the HIL layer is thermally annealed at a temperature of about 25 ° C. to about 350 ° C., typically 150 ° C. to about 325 ° C. In one embodiment, the HIL layer is heated at a temperature of about 25 ° C. to about 350 ° C., typically 150 ° C. to about 325 ° C. for about 3 to about 40 minutes, typically about 15 to about 30 minutes. Annealed.
- HIL or HTL can exhibit a transmittance (typically with a substrate) of light having a wavelength of about 380-800 nm of at least about 85%, typically at least about 90%. Can be prepared. In certain embodiments, the transmittance is at least about 90%.
- the HIL layer has a thickness of about 5 nm to about 500 nm, typically about 5 nm to about 150 nm, more typically about 50 nm to 120 nm.
- the HIL layer exhibits a transmittance of at least about 90% and has a thickness of about 5 nm to about 500 nm, typically about 5 nm to about 150 nm, more typically about 50 nm to 120 nm. . In certain embodiments, the HIL layer exhibits a transmission (% T) of at least about 90% and has a thickness of about 50 nm to 120 nm.
- Example 1 2.00 g of the S-poly (3-MEET) amine adduct obtained in Production Example 1 was dissolved in 100 mL of 28% aqueous ammonia (manufactured by Junsei Chemical Co., Ltd.) and stirred at room temperature overnight. The reaction solution was reprecipitated with 1500 mL of acetone, and the precipitate was collected by filtration. The obtained precipitate was dissolved again in 20 mL of water and 7.59 g of triethylamine (manufactured by Tokyo Chemical Industry Co., Ltd.), and stirred at 60 ° C. for 1 hour.
- Example 3 First, the D66-20BS aqueous solution was distilled off with an evaporator and then dried under reduced pressure at 80 ° C. for 1 hour with a vacuum dryer to obtain a D66-20BS powder. Using the obtained powder, an ethylene glycol solution containing 10 wt% D66-20BS was prepared. The solution was prepared using a hot stirrer and stirred at 400 rpm, 90 ° C. for 1 hour. Next, another container was prepared, and 0.030 g of S-poly (3-MEET) -A, which is the charge transport material obtained in Example 1, was added to ethylene glycol (manufactured by Kanto Chemical Co., Ltd.) 0.
- Example 4 A charge transporting varnish was obtained in the same manner as in Example 3 except that n-butylamine (manufactured by Tokyo Chemical Industry Co., Ltd.) was used instead of 2-ethylhexylamine in Example 3.
- ⁇ -NPD N, N′-di (1-naphthyl) -N, N′-diphenyl
- a vapor deposition apparatus vacuum degree 1.0 ⁇ 10 ⁇ 5 Pa
- Benzidine was deposited to a thickness of 30 nm at 0.2 nm / second.
- an electron block material HTEB-01 manufactured by Kanto Chemical Co., Inc. was formed to a thickness of 10 nm.
- a light emitting layer host material NS60 manufactured by Nippon Steel & Sumikin Chemical Co., Ltd. and a light emitting layer dopant material Ir (PPy) 3 were co-evaporated.
- the deposition rate was controlled so that the concentration of Ir (PPy) 3 was 6%, and the layers were laminated to 40 nm.
- thin films of Alq 3 , lithium fluoride and aluminum were sequentially laminated to obtain an organic EL element.
- the deposition rate was 0.2 nm / second for Alq 3 and aluminum, and 0.02 nm / second for lithium fluoride, and the film thicknesses were 20 nm, 0.5 nm, and 80 nm, respectively.
- the characteristic was evaluated in order to prevent the characteristic deterioration by the influence of oxygen in the air, water, etc., after sealing the organic EL element with the sealing substrate, the characteristic was evaluated. Sealing was performed according to the following procedure.
- the organic EL element is placed between the sealing substrates, and the sealing substrate is bonded to an adhesive (MORESCO, Ltd., Mores Moisture Cut WB90US (P)
- an adhesive MORESCO, Ltd., Mores Moisture Cut WB90US (P)
- a water-absorbing agent manufactured by Dynic Co., Ltd., HD-0771010W-40
- UV light was applied to the bonded sealing substrate.
- the adhesive was cured by annealing at 80 ° C. for 1 hour.
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Abstract
Description
本発明は、キノイド構造を有する繰り返し単位を含有するスルホン化共役ポリマーを還元剤で処理して得られるスルホン化共役ポリマー、アミン化合物及び液体媒体を含むインク組成物に関する。
該インク組成物中のアミン化合物の存在は、良好な貯蔵寿命と安定性を有するインク組成物を提供するだけでなく、該インク組成物から形成される薄膜は、優れた均質性を示し、そして該インク組成物から形成されるHILを含むOLEDデバイスは、良好な性能を示す。
スルホン化ポリチオフェンなどのスルホン化共役ポリマーは、同じ規格に基づいて製造されたものであっても、その有機溶媒に対する分散性にばらつきがあることが知られている。これらのスルホン化共役ポリマーのうち、分散性の低いものでは、前記のようにアミン化合物を添加しても分散性が十分向上せず、良好なインク組成物を与えないことが観察されている。
このような分散性のばらつきが、有機溶媒に対する分散性の向上したスルホン化共役ポリマーの安定した製造を困難にしていた。そして、このような分散性のばらつきの原因はこれまで知られていなかった。
また、本発明の目的は、本明細書に記載の組成物を含むデバイスにおけるHILの電気的特性、熱安定性及び寿命を延ばせなくしていた(to unable increased lifetime)動作安定性を提供することである。
本発明の別の目的は、本明細書に記載の組成物を含むデバイスにおいて、薄膜厚さを調整できるようにすること、及び高い透明度又は可視スペクトルでの低い吸光度(透過率>90%T)を保持できるようにすることである。
上記の知見に基づき、本発明を完成するに至った。
(a)キノイド構造を有する繰り返し単位を含有するスルホン化共役ポリマーを還元剤で処理して得られるスルホン化共役ポリマー
(b)1種以上のアミン化合物;及び
(c)1種以上の有機溶媒を含む液体担体
を含む組成物。
[式中、R1及びR2は、それぞれ独立に、H、アルキル、フルオロアルキル、アルコキシ、アリールオキシ、又は-O-[Z-O]p-Re(式中、
Zは、場合によりハロゲン化されているヒドロカルビレン基であり、
pは、1以上であり、そして
Reは、H、アルキル、フルオロアルキル、又はアリールである)である。
但し、R1及びR2のいずれかは、-SO3M(Mは、H、アルカリ金属イオン、アンモニウム、モノアルキルアンモニウム、ジアルキルアンモニウム、又はトリアルキルアンモニウムである。)である。]
に従う繰り返し単位を含むスルホン化ポリチオフェンである、前項7記載のインク組成物。
0.05≦wtB/(wtA+wtB)≦0.50 (1-1)
[式中
各々のR5、R6、R7、R8、R9、R10及びR11は、独立して、H、ハロゲン、フルオロアルキル又はペルフルオロアルキルであり;そして
Xは、-[OC(RhRi)-C(RjRk)]q-O-[CRlRm]z-SO3Hであり
ここで、各々のRh、Ri、Rj、Rk、Rl及びRmは、独立して、H、ハロゲン、フルオロアルキル又はペルフルオロアルキルであり;
qは、0~10であり;そして
zは、1~5である]
を含む、前項24記載のインク組成物。
(a)キノイド構造を有する繰り返し単位を含有するスルホン化共役ポリマーを還元剤で処理して得られるスルホン化共役ポリマー
(b)1種以上のアミン化合物
(c)1種以上の有機溶媒を含む液体担体
(d)1種以上の金属酸化物ナノ粒子;及び
(e)場合により、1種以上の酸性基を含む合成ポリマー
を含む組成物。
また、本明細書に記載の組成物を含むデバイスにおけるHILの電気的特性、熱安定性及び寿命を延ばせなくしていた(to unable increased lifetime)動作安定性を提供することができる。
さらに、本明細書に記載の組成物を含むデバイスにおいて、薄膜厚さを調整できるようにすること、及び高い透明度又は可視スペクトルでの低い吸光度(透過率>90%T)を保持することができる。
当業者には明らかであろうが、スルホン酸基は、塩基性化合物、例えば、アルカリ金属水酸化物、アンモニア及びアルキルアミン(例えば、モノ-、ジ-及びトリアルキルアミン、例えば、トリエチルアミンなど)の存在下で、対応する塩又は付加体の形成をもたらし得る。よって、ポリチオフェンポリマーに関連する「スルホン化」という用語は、このポリチオフェンが、1個以上の-SO3M基(ここで、Mは、アルカリ金属イオン(例えば、Na+、Li+、K+、Rb+、Cs+など)、アンモニウム(NH4 +)、モノ-、ジ-、及びトリアルキルアンモニウム(トリエチルアンモニウムなど)であってよい)を含んでもよいという意味を含む。
また、スルホン化ポリチオフェンについては、国際公開第2008/073149号および国際公開第2016/171935号に記載されており、これは、その全体が参照により本明細書に取り込まれる。
[式中、R1及びR2は、それぞれ独立に、H、アルキル、フルオロアルキル、アルコキシ、アリールオキシ、又は-O-[Z-O]p-Re(式中、
Zは、場合によりハロゲン化されているヒドロカルビレン基であり、
pは、1以上であり、そして
Reは、H、アルキル、フルオロアルキル、又はアリールである)である。
但し、R1及びR2のいずれかは、-SO3M(Mは、H、アルカリ金属イオン、アンモニウム、モノアルキルアンモニウム、ジアルキルアンモニウム、又はトリアルキルアンモニウムである。)である。]
に従う繰り返し単位を含む。
先に述べたように、スルホン化ポリチオフェン等のスルホン化共役ポリマーでは、それらを構成する繰り返し単位の一部において、その化学構造が「キノイド構造」と呼ばれる酸化型の構造となっている場合がある。用語「キノイド構造」は、用語「ベンゼノイド構造」に対して用いられるもので、芳香環を含む構造である後者に対し、前者は、その芳香環内の二重結合が環外に移動し(その結果、芳香環は消失する)、環内に残る他の二重結合と共役する2つの環外二重結合が形成された構造を意味する。当業者にとって、これらの両構造の関係は、ベンゾキノンとヒドロキノンの構造の関係から容易に理解できるものである。種々のスルホン化共役ポリマーの繰り返し単位についてのキノイド構造は、当業者にとって周知である。一例として、前記式(I)で表されるスルホン化ポリチオフェンの繰り返し単位に対応するキノイド構造を、下記式(I’)に示す。
[式中、R1及びR2は、式(I)において定義された通りである。]
そこで、スルホン化共役ポリマーを、還元剤を用いる還元処理に付すと、スルホン化共役ポリマーにキノイド構造が過剰に導入されていても、還元によりキノイド構造が減少し、スルホン化共役ポリマーの有機溶媒に対する分散性が向上するため、均質性に優れた電荷輸送性薄膜を与える良好なインク組成物を、安定的に製造することが可能になる。
以上は、本発明者らにより初めて見出されたことである。
必要であれば、スルホン化共役ポリマーを対応するアンモニウム塩、例えばトリアルキルアンモニウム塩(スルホン化ポリチオフェンアミン付加体)に変換した後に、還元処理に付してもよい。
本発明のインク組成物における使用に適したアミン化合物は、エタノールアミン類及びアルキルアミン類を含むが、これらに限定されない。
このような処理の方法に特に制限はないが、例えば、還元処理されたスルホン化ポリチオフェンに水およびトリエチルアミンを加えて溶解し、これを加熱下(例えば60℃)に撹拌した後、得られた溶液にイソプロピルアルコールおよびアセトンを添加して、スルホン化共役ポリマーのトリエチルアンモニウム塩の沈殿を生じさせ、これを濾過して回収する等の方法を採用し得る。
本明細書において、「金属酸化物」とは、スズ(Sn)、チタン(Ti)、アルミニウム(Al)、ジルコニウム(Zr)、亜鉛(Zn)、ニオブ(Nb)、タンタル(Ta)及びW(タングステン)などの金属並びに上述した半金属のうち、1種または2種以上の組み合わせの酸化物のことをいう。
[式中、各々のR5、R6、R7、R8、R9、R10、及びR11は、独立に、H、ハロゲン、フルオロアルキル、又はペルフルオロアルキルであり;そしてXは、-[OC(RhRi)-C(RjRk)]q-O-[CRlRm]z-SO3Hであって、各々のRh、Ri、Rj、Rk、Rl及びRmは、独立に、H、ハロゲン、フルオロアルキル、又はペルフルオロアルキルであり;qは、0~10であり;そしてzは、1~5である]を含む。
[式中、Z1は、-[OC(RhRi)-C(RjRk)]q-O-[CRlRm]z-SO2Fであって、Rh、Ri、Rj、Rk、Rl及びRm、q、及びzは、本明細書中と同義である]と、公知の重合方法により共重合し、続いてスルホニルフルオリド基の加水分解によりスルホン酸基に変換することによって製造されうる。
[式中、R12~R20は、それぞれ独立に、H、ハロゲン、アルキル、又はSO3Hであるが、ただし、R12~R20の少なくとも1個は、SO3Hであり;そしてR21~R28は、それぞれ独立に、H、ハロゲン、アルキル、又はSO3Hであるが、ただし、R21~R28の少なくとも1個は、SO3Hであり、そしてR29及びR30は、それぞれH又はアルキルである]からなる群より選択される繰り返し単位を含む。
例は、限定されないが、プロピレングリコールメチルエーテルアセタート、2-エトキシエチルアセタート、2-ブトキシエチルアセタート、エチレングリコールモノメチルエーテルアセテート、ジエチレングリコールモノメチルエーテルアセテートを含む。
例は、限定されないが、エチレングリコールジアセテート、トリエチレングリコールジアセテート、プロピレングリコールジアセタートを含む。
好適なグリコール類の例は、限定されないが、エチレングリコール、ジエチレングリコール、ジプロピレングリコール、ポリプロピレングリコール、プロピレングリコール、トリエチレングリコール等が挙げられる。
・エチレングリコール、プロピレングリコール又はそのオリゴマー(2量体~4量体、例えばジエチレングリコール)であるグリコール類
・前記グリコール類のモノアルキルエーテルであるグリコールモノエーテル類
・前記グリコール類のジアルキルエーテルであるグリコールジエーテル類
・前記グリコール類の脂肪族カルボン酸モノエステルであるグリコールモノエステル類
・前記グリコール類の脂肪族カルボン酸ジエステルであるグリコールジエステル類
・前記グリコールモノエーテル類の脂肪族カルボン酸モノエステルであるグリコールエステルエーテル類
インクジェット法による塗布性を考慮すると、グリコール系溶媒を含む液体担体を使用することが好ましい。
以降の記載において、便宜上、前記グリコール系溶媒とこれに該当しない有機溶媒を対比して、前者を(A)、後者を(B)で示すことがある。
ある実施態様において、液体担体は、1種以上のグリコール系溶媒(A)からなる液体担体である。
ある実施態様において、液体担体は、1種以上のグリコール系溶媒(A)と、グリコール系溶媒を除く1種以上の有機溶媒(B)とを含む液体担体である。
前記有機溶媒(B)として、好ましくは、ニトリル類、アルコール類、芳香族エーテル類、芳香族炭化水素類が挙げられる。
例は、限定されないが、ニトリル類として、メトキシプロピオニトリル、エトキシプロピオニトリル、アルコール類として、ベンジルアルコール、2-(ベンジルオキシ)エタノール、芳香族エーテル類として、メチルアニソール、ジメチルアニソール、エチルアニソール、ブチルフェニルエーテル、ブチルアニソール、ペンチルアニソール、ヘキシルアニソール、ヘプチルアニソール、オクチルアニソール、フェノキシトルエン、芳香族炭化水素類として、ペンチルベンゼン、ヘキシルベンゼン、ヘプチルベンゼン、オクチルベンゼン、ノニルベンゼン、シクロヘキシルベンゼンまたはテトラリンが挙げられる。
これらの中でも、アルコール類がより好ましく、アルコール類の中でも2-(ベンジルオキシ)エタノールがより好ましい。
金属酸化物ナノ粒子を用いる場合、グリコール系溶媒(A)に有機溶媒(B)を添加することにより、インクジェット塗布による成膜時に、インク固形分の溶解性を保ったまま金属酸化物ナノ粒子の凝集を適切に制御し、より平坦な膜を形成することができる。
0.05≦wtB/(wtA+wtB)≦0.50 (1-1)
0.10≦wtB/(wtA+wtB)≦0.40 (1-2)
0.15≦wtB/(wtA+wtB)≦0.30 (1-3)
(本発明の組成物にグリコール系溶媒(A)が2種以上含有されている場合、wtAはグリコール系溶媒(A)の合計含有量(重量)を示し、有機溶媒(B)が2種以上含有されている場合、wtBは有機溶媒(B)の合計含有量(重量)を示す。)
1)基板を本明細書に開示のインク組成物でコーティングすること;及び
2)基板上のコーティングをアニーリングすることにより、正孔運搬薄膜を形成すること
を含む方法に関する。
(i)ポリ(p-フェニレンビニレン)及びフェニレン残基上の種々の位置で置換されているその誘導体;
(ii)ポリ(p-フェニレンビニレン)及びビニレン残基上の種々の位置で置換されているその誘導体;
(iii)ポリ(p-フェニレンビニレン)及びフェニレン残基上の種々の位置で置換されており、そしてまたビニレン残基上の種々の位置で置換されているその誘導体;
(iv)ポリ(アリーレンビニレン)であって、アリーレンが、ナフタレン、アントラセン、フリレン、チエニレン、オキサジアゾールなどのような残基であってよい、ポリ(アリーレンビニレン);
(v)ポリ(アリーレンビニレン)の誘導体であって、アリーレンが、上記(iv)中と同様であってよく、そして更にアリーレン上の種々の位置に置換基を有する、誘導体;
(vi)ポリ(アリーレンビニレン)の誘導体であって、アリーレンが、上記(iv)中と同様であってよく、そして更にビニレン上の種々の位置に置換基を有する、誘導体;
(vii)ポリ(アリーレンビニレン)の誘導体であって、アリーレンが、上記(iv)中と同様であってよく、そして更にアリーレン上の種々の位置に置換基を、及びビニレン上の種々の位置に置換基を有する、誘導体;
(viii)(iv)、(v)、(vi)、及び(vii)中の化合物のような、アリーレンビニレンオリゴマーと非共役オリゴマーとのコポリマー;並びに
(ix)ポリ(p-フェニレン)及びフェニレン残基上の種々の位置で置換されているその誘導体(ポリ(9,9-ジアルキルフルオレン)などのようなラダーポリマー誘導体を含む);
(x)ポリ(アリーレン)であって、アリーレンが、ナフタレン、アントラセン、フリレン、チエニレン、オキサジアゾールなどのような残基であってよい、ポリ(アリーレン);及びアリーレン残基上の種々の位置で置換されているその誘導体;
(xi)(x)中の化合物のようなオリゴアリーレンと非共役オリゴマーとのコポリマー;
(xii)ポリキノリン及びその誘導体;
(xiii)ポリキノリンと、可溶性を提供するために、フェニレン上で例えば、アルキル又はアルコキシ基により置換されているp-フェニレンとのコポリマー;
(xiv)ポリ(p-フェニレン-2,6-ベンゾビスチアゾール)、ポリ(p-フェニレン-2,6-ベンゾビスオキサゾール)、ポリ(p-フェニレン-2,6-ベンゾイミダゾール)、及びその誘導体のような、リジッドロッドポリマー、並びにその誘導体;
(xv)ポリフルオレン単位を持つポリフルオレンポリマー及びコポリマー。
1)PLED及びSMOLEDを含むOLED中の正孔注入;例えば、PLED中のHILには、共役が炭素又はケイ素原子を巻き込む、全ての分類の共役ポリマー発光体を使用することができる。SMOLED中のHILでは、以下が例である:蛍光発光体を含有するSMOLED;燐光発光体を含有するSMOLED;HIL層に加えて1種以上の有機層を含むSMOLED;及び低分子層が、溶液若しくはエアゾール噴霧から、又は任意の他の処理方法により処理されているSMOLED。さらに、他の例は、以下を含む:デンドリマー又はオリゴマー有機半導体系のOLED中のHIL;両極性発光FETであって、HILが、電荷注入を調節するため又は電極として使用されるFET中のHIL;
2)OPV中の正孔抽出層;
3)トランジスタ中のチャネル材料;
4)論理ゲートのような、トランジスタの組合せを含む回路中のチャネル材料;
5)トランジスタ中の電極材料;
6)コンデンサ中のゲート層;
7)化学センサーであって、ドーピングレベルの調節が、感知すべき種と導電性ポリマーとの関係により達成されるセンサー;
8)バッテリー中の電極又は電解質材料。
[製造例1]
S-ポリ(3-MEET)アミン付加物の調製
S-ポリ(3-MEET)の水性分散液(水中0.598%固形物)500gをトリエチルアミン 0.858gと混合することにより調製した。生じた混合物を回転蒸発により乾固し、そして次に、真空オーブンで50℃で一晩更に乾燥した。黒色の粉末3.8gとして生成物を単離した。
製造例1で得られたS-ポリ(3-MEET)アミン付加物2.00gを28%アンモニア水(純正化学(株)製)100mLに溶解させ、室温にて終夜撹拌させた。反応液は、アセトン1500mLにて再沈殿し、析出物をろ過にて回収。得られた析出物は、再度、水20mL及びトリエチルアミン(東京化成工業(株)製)7.59gにて溶解させ、60℃、1時間撹拌した。反応液を冷却後、イソプロピルアルコール1000mL,及びアセトン500mLの混合溶媒にて再沈殿し、析出物をろ過にて回収。得られた析出物を、0mmHg、50℃にて1時間真空乾燥し、アンモニア水で処理した電荷輸送性物質であるS-ポリ(3-MEET)-A 1.30gを得た。
[実施例2]
初めに、D66-20BS水溶液をエバボレーターにて留去した後、減圧乾燥機にて80℃、1時間減圧乾燥させ、D66-20BSのパウダーを得た。得られたパウダーを用いて、D66-20BSが10wt%のエチレングリコール溶液を作製した。溶液の調整はホットスターラーを用い、400rpm、90℃、1時間撹拌させた。
次に、別の容器を用意し、実施例1にて得た電荷輸送性物質であるS-ポリ(3-MEET)-A 0.030gを、エチレングリコール(関東化学(株)製)1.77g、トリエチレングリコールジメチルエーテル(東京化成工業(株)製)4.83g、2-(ベンジルオキシ)エタノール(関東化学(株)製)1.93g及び2-エチルヘキシルアミン(東京化成工業(株)製)0.049gに溶解させた。溶液の調整はホットスターラーを用い、80℃、1時間撹拌させた。次いで、D66-20BSの2wt%エチレングリコール溶液を0.15g加え、ホットスターラーを用い、400rpm、80℃、1時間撹拌させた。最後に、EG-STを1.24g加え、ホットスターラーを用い、400rpm、80℃、10分間撹拌させ、得られた溶液を、孔径0.2μmのPPシリンジフィルターでろ過して3wt%の電荷輸送性ワニスを得た。
初めに、D66-20BS水溶液をエバボレーターにて留去した後、減圧乾燥機にて80℃、1時間減圧乾燥させ、D66-20BSのパウダーを得た。得られたパウダーを用いて、D66-20BSが10wt%のエチレングリコール溶液を作製した。溶液の調整はホットスターラーを用い、400rpm、90℃、1時間撹拌させた。
次に、別の容器を用意し、実施例1にて得た電荷輸送性物質であるS-ポリ(3-MEET)-A 0.030gを、エチレングリコール(関東化学(株)製)0.32g、ジエチレングリコール(関東化学(株)製)1.45g、トリエチレングリコールジメチルエーテル(東京化成工業(株)製)4.83g、2-(ベンジルオキシ)エタノール(関東化学(株)製)1.93g及び2-エチルヘキシルアミン(東京化成工業(株)製)0.049gに溶解させた。溶液の調整はホットスターラーを用い、80℃、1時間撹拌させた。次いで、D66-20BSの2wt%エチレングリコール溶液を0.15g加え、ホットスターラーを用い、400rpm、80℃、1時間撹拌させた。最後に、EG-STを1.24g加え、ホットスターラーを用い、400rpm、80℃、10分間撹拌させ、得られた溶液を、孔径0.2μmのPPシリンジフィルターでろ過して3wt%の電荷輸送性ワニスを得た。
[実施例4]
前記実施例3の2-エチルヘキシルアミンの代わりにn-ブチルアミン(東京化成工業(株)製)を使用した以外は、前記実施例3と同様の方法で、電荷輸送性ワニスを得た。
[実施例5-1、5-2、5-3]
実施例2、3及び4で得られたワニスを、各々スピンコーターを用いてITO基板に塗布した後、大気下、120℃で1分間乾燥した。次に、乾燥させたITO基板を、大気下、200℃で15分間焼成し、ITO基板上に50nmの薄膜を形成した。ITO基板としては、インジウム錫酸化物(ITO)が表面上に膜厚150nmでパターニングされた25mm×25mm×0.7tのガラス基板を用い、使用前にO2プラズマ洗浄装置(150W、30秒間)によって表面上の不純物を除去した。
次いで、薄膜を形成したITO基板に対し、蒸着装置(真空度1.0×10-5Pa)を用いてα-NPD(N,N'-ジ(1-ナフチル)-N,N'-ジフェニルベンジジン)を0.2nm/秒にて30nm成膜した。次に、関東化学社製の電子ブロック材料HTEB-01を10nm成膜した。次いで、新日鉄住金化学社製の発光層ホスト材料NS60と発光層ドーパント材料Ir(PPy)3を共蒸着した。共蒸着はIr(PPy)3の濃度が6%になるように蒸着レートをコントロールし、40nm積層させた。次いで、Alq3、フッ化リチウムおよびアルミニウムの薄膜を順次積層して有機EL素子を得た。この際、蒸着レートは、Alq3およびアルミニウムについては0.2nm/秒、フッ化リチウムについては0.02nm/秒の条件でそれぞれ行い、膜厚は、それぞれ20nm、0.5nmおよび80nmとした。
なお、空気中の酸素、水等の影響による特性劣化を防止するため、有機EL素子は封止基板により封止した後、その特性を評価した。封止は、以下の手順で行った。酸素濃度2ppm以下、露点-76℃以下の窒素雰囲気中で、有機EL素子を封止基板の間に収め、封止基板を接着剤(((株)MORESCO製、モレスコモイスチャーカット WB90US(P))により貼り合わせた。この際、捕水剤(ダイニック(株)製,HD-071010W-40)を有機EL素子と共に封止基板内に収めた。貼り合わせた封止基板に対し、UV光を照射(波長:365nm、照射量:6,000mJ/cm2)した後、80℃で1時間、アニーリング処理して接着剤を硬化させた。
Claims (26)
- インク組成物であって、
(a)キノイド構造を有する繰り返し単位を含有するスルホン化共役ポリマーを還元剤で処理して得られるスルホン化共役ポリマー
(b)1種以上のアミン化合物;及び
(c)1種以上の有機溶媒を含む液体担体
を含む組成物。 - 還元剤が、アンモニアまたはヒドラジンである、請求項1記載のインク組成物。
- アミン化合物が、第三級アルキルアミン化合物と、第三級アルキルアミン化合物以外のアミン化合物とを含む、請求項1または2記載のインク組成物。
- 第三級アルキルアミン化合物以外のアミン化合物が、第一級アルキルアミン化合物である、請求項3記載のインク組成物。
- 第一級アルキルアミン化合物が、エチルアミン、n-ブチルアミン、t-ブチルアミン、n-ヘキシルアミン、2-エチルヘキシルアミン、n-デシルアミン及びエチレンジアミンからなる群より選択される少なくとも1種である、請求項4記載のインク組成物。
- 第一級アルキルアミン化合物が、2-エチルヘキシルアミンまたはn-ブチルアミンである、請求項5記載のインク組成物。
- スルホン化共役ポリマーが、スルホン化ポリチオフェンである、請求項1~6のいずれか一項記載のインク組成物。
- スルホン化ポリチオフェンが、式(I):
[式中、R1及びR2は、それぞれ独立に、H、アルキル、フルオロアルキル、アルコキシ、アリールオキシ、又は-O-[Z-O]p-Re(式中、
Zは、場合によりハロゲン化されているヒドロカルビレン基であり、
pは、1以上であり、そして
Reは、H、アルキル、フルオロアルキル、又はアリールである)である。
但し、R1及びR2のいずれかは、-SO3M(Mは、H、アルカリ金属イオン、アンモニウム、モノアルキルアンモニウム、ジアルキルアンモニウム、又はトリアルキルアンモニウムである。)である。]
に従う繰り返し単位を含むスルホン化ポリチオフェンである、請求項7記載のインク組成物。 - R1及びR2が、それぞれ独立に、H、フルオロアルキル、-O[C(RaRb)-C(RcRd)-O]p-Re、-ORfであり;ここで、各々のRa、Rb、Rc、及びRdは、それぞれ独立に、H、アルキル、フルオロアルキル、又はアリールであり;Reは、H、アルキル、フルオロアルキル、又はアリールであり;pは、1、2、又は3であり;そしてRfは、アルキル、フルオロアルキル、又はアリールである、請求項8記載のインク組成物。
- R1が、-SO3Mであり、そしてR2が、-SO3M以外である、請求項8記載のインク組成物。
- R1が、-SO3Mであり、そしてR2が、-O[C(RaRb)-C(RcRd)-O]p-Re、又は-ORfである、請求項10記載のインク組成物。
- R1が、-SO3Mであり、そしてR2が、-O[C(RaRb)-C(RcRd)-O]p-Reである、請求項11記載のインク組成物。
- R1が、-SO3Mであり、そしてR2が、-O-CH2CH2-O-CH2CH2-O-CH3である、請求項12記載のインク組成物。
- スルホン化ポリチオフェンが、スルホン化ポリ(3-MEET)である、請求項8~13のいずれか一項記載のインク組成物。
- スルホン化ポリチオフェンが、式(I)に従う繰り返し単位を、繰り返し単位の総重量に基づいて70重量%より多い、典型的には80重量%より多い、更に典型的には90重量%より多い、更になお典型的には95重量%より多い量で含むポリチオフェンのスルホン化により得られる、請求項8~14のいずれか一項記載のインク組成物。
- 前記液体担体が、1種以上のグリコール系溶媒(A)と、グリコール系溶媒を除く1種以上の有機溶媒(B)とを含む液体担体である、請求項1~15のいずれか一項記載のインク組成物。
- 前記グリコール系溶媒(A)が、グリコールエーテル類、グリコールモノエーテル類またはグリコール類である、請求項16記載のインク組成物。
- 前記有機溶媒(B)が、ニトリル類、アルコール類、芳香族エーテル類または芳香族炭化水素類である、請求項16または17記載のインク組成物。
- 前記グリコール系溶媒(A)の含有量:wtA(重量)と、前記有機溶媒(B)の含有量(重量):wtB(重量)とが、式(1-1)を満たす、請求項16~18のいずれか一項記載のインク組成物。
0.05≦wtB/(wtA+wtB)≦0.50 (1-1) - 非水系インク組成物が、1種以上の金属酸化物ナノ粒子を更に含む、請求項1~19のいずれか一項記載のインク組成物。
- 金属酸化物ナノ粒子が、B2O3、B2O、SiO2、SiO、GeO2、GeO、As2O4、As2O3、As2O5、Sb2O3、TeO2、SnO2、SnO又はそれらの混合物を含む、請求項20記載のインク組成物。
- 金属酸化物ナノ粒子がSiO2を含む、請求項21記載のインク組成物。
- 非水系インク組成物が、1種以上の酸性基を含む合成ポリマーを更に含む、請求項1~22のいずれか一項記載のインク組成物。
- 合成ポリマーが、少なくとも1つのフッ素原子及び少なくとも1つのスルホン酸(-SO3H)部分によって置換されている少なくとも1つのアルキル又はアルコキシ基を含む1つ以上の反復単位を含むポリマー酸であり、ここで、前記アルキル又はアルコキシ基が、場合により、少なくとも1つのエーテル連結(-O-)基によって中断されている、請求項23記載のインク組成物。
- インク組成物であって、
(a)キノイド構造を有する繰り返し単位を含有するスルホン化共役ポリマーを還元剤で処理して得られるスルホン化共役ポリマー
(b)1種以上のアミン化合物
(c)1種以上の有機溶媒を含む液体担体
(d)1種以上の金属酸化物ナノ粒子;及び
(e)場合により、1種以上の酸性基を含む合成ポリマー
を含む組成物。
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| KR1020197023727A KR102548675B1 (ko) | 2017-01-18 | 2018-01-18 | 술폰화 공액 폴리머를 함유하는 잉크 조성물 |
| CN201880007059.XA CN110235264B (zh) | 2017-01-18 | 2018-01-18 | 含有磺化共轭聚合物的墨液组合物 |
| US16/478,723 US20200002559A1 (en) | 2017-01-18 | 2018-01-18 | Ink compositions comprising sulfonated conjugated polymer |
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| WO2019049867A1 (ja) * | 2017-09-06 | 2019-03-14 | 日産化学株式会社 | インク組成物 |
| CN112771130A (zh) * | 2018-09-25 | 2021-05-07 | 日产化学株式会社 | 墨液组合物 |
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| See also references of EP3573119A4 |
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| JPWO2019049867A1 (ja) * | 2017-09-06 | 2020-10-15 | 日産化学株式会社 | インク組成物 |
| JP7120242B2 (ja) | 2017-09-06 | 2022-08-17 | 日産化学株式会社 | インク組成物 |
| JP2022130386A (ja) * | 2017-09-06 | 2022-09-06 | 日産化学株式会社 | インク組成物 |
| JP7327580B2 (ja) | 2017-09-06 | 2023-08-16 | 日産化学株式会社 | インク組成物 |
| CN112771130A (zh) * | 2018-09-25 | 2021-05-07 | 日产化学株式会社 | 墨液组合物 |
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| JPWO2022181587A1 (ja) * | 2021-02-25 | 2022-09-01 | ||
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Also Published As
| Publication number | Publication date |
|---|---|
| CN110235264A (zh) | 2019-09-13 |
| KR20190102077A (ko) | 2019-09-02 |
| KR102548675B1 (ko) | 2023-06-28 |
| TWI821170B (zh) | 2023-11-11 |
| US20200002559A1 (en) | 2020-01-02 |
| EP3573119A1 (en) | 2019-11-27 |
| EP3573119A4 (en) | 2020-08-26 |
| TW201839073A (zh) | 2018-11-01 |
| CN110235264B (zh) | 2022-08-23 |
| JPWO2018135581A1 (ja) | 2019-11-07 |
| JP7088009B2 (ja) | 2022-06-21 |
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