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WO2018113766A1 - Filling body and use thereof - Google Patents

Filling body and use thereof Download PDF

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Publication number
WO2018113766A1
WO2018113766A1 PCT/CN2017/117920 CN2017117920W WO2018113766A1 WO 2018113766 A1 WO2018113766 A1 WO 2018113766A1 CN 2017117920 W CN2017117920 W CN 2017117920W WO 2018113766 A1 WO2018113766 A1 WO 2018113766A1
Authority
WO
WIPO (PCT)
Prior art keywords
filler
fabric
filling
fiber
elongation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2017/117920
Other languages
French (fr)
Chinese (zh)
Inventor
俞翠
黄乃科
景红川
倪春健
顾金凤
铃木英俊
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toray Fibers and Textiles Research Laboratories China Co Ltd
Original Assignee
Toray Fibers and Textiles Research Laboratories China Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201611206919.1A external-priority patent/CN108236135A/en
Priority claimed from CN201611205179.XA external-priority patent/CN108238579A/en
Application filed by Toray Fibers and Textiles Research Laboratories China Co Ltd filed Critical Toray Fibers and Textiles Research Laboratories China Co Ltd
Priority to CN201780051506.7A priority Critical patent/CN109562930A/en
Publication of WO2018113766A1 publication Critical patent/WO2018113766A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47GHOUSEHOLD OR TABLE EQUIPMENT
    • A47G9/00Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
    • A47G9/02Bed linen; Blankets; Counterpanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B68SADDLERY; UPHOLSTERY
    • B68GMETHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
    • B68G11/00Finished upholstery not provided for in other classes
    • B68G11/02Finished upholstery not provided for in other classes mainly composed of fibrous materials
    • B68G11/03Finished upholstery not provided for in other classes mainly composed of fibrous materials with stitched or bonded fibre webs
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/24Bulked yarns or threads, e.g. formed from staple fibre components with different relaxation characteristics

Definitions

  • the invention relates to a filler body and its use.
  • feathers have excellent bulkiness and heat preservation, occupying the first place in the raw materials for making quilts, jackets, etc., but at the same time, they also have problems such as difficulty in washing, smell, and easy to slip, especially after a long time. It will make a stench.
  • pearl cotton which is a ball-shaped cotton made of three-dimensional crimped hollow fiber, automatically expands after quilting, and is not easily deformed even after machine washing, but the gas permeability is not so good, and if the filling amount is improper, it is easy to concentrate after washing. Leaky, difficult to distribute evenly.
  • a filling body is disclosed in the patent document CN103097280A, which is formed by integrating a core yarn with a fancy yarn which is opened to form a loop fiber, and the long fiber filling cotton is at least one.
  • the yarn is woven in a plurality of directions in the direction and is sewn together with the cover cloth to be integrated with the cover cloth.
  • a stretchable elastic down jacket in the field of down jackets, in order to achieve the purpose of putting down the body and body, is disclosed in the patent document CN2595204A. Both the fabric layer and the lining layer are stretched elastic fabric, and the inner layer of the lining layer and the fabric layer are composited. There is a flexible film, but due to the presence of the elastic film, the breathability of the down jacket will be affected; and the film may fall off after washing, which affects the quality of the down jacket; at the same time, the problem of easy pile accumulation after washing still exists.
  • An object of the present invention is to provide a filler body having excellent washing durability and excellent gas permeability which is obtained by using long fiber-filled cotton instead of feather as a filler, and use thereof.
  • the filling body of the invention comprises a filling material between the surface layer fabric, the inner layer fabric and the surface layer fabric, wherein the ventilation of the inner layer fabric is between 10.0 and 200.0 cm 3 /cm 2 /s, and the filling is a core sheath.
  • the long fiber of the structure is filled with cotton, and at least contains long polyester fibers.
  • the invention solves the problem of wearing stuffy feeling by selecting the inner layer fabric with specific ventilation amount; at the same time, by using long fiber filling cotton, the inner layer fabric and the surface layer fabric are not easy to leak even if high density is not used, and the feather washing is avoided. After the easy concentration, there is a phenomenon of odor.
  • the filling body of the invention comprises a filling material between a surface layer fabric, an inner layer fabric and a surface layer fabric; wherein the inner layer fabric has a ventilation capacity of between 10.0 and 200.0 cm 3 /cm 2 /s, and the filling is a core sheath
  • the long fiber of the structure is filled with cotton, and at least contains long polyester fibers.
  • the surface layer and the inner layer fabric used in the present invention may be a woven fabric or a knitted fabric.
  • the fiber raw material to be used is not particularly limited, and polyester fiber or nylon fiber is preferable in view of cost and the like.
  • the ventilation amount of the inner layer fabric is required to be between 10.0 and 200.0 cm 3 /cm 2 /s, and if the ventilation amount is less than 10.0 cm 3 /cm 2 /s, there is a stuffy feeling; and more than 200.0 cm 3 /cm. 2 / s, even with long fiber filled cotton is easy to drill.
  • the aeration amount of the surface layer fabric is also between 10.0 and 200.0 cm 3 /cm 2 /s.
  • a lightweight high-density woven fabric can be used; in order to obtain a stretchable movement effect, an elastic knitted fabric or woven fabric can be used.
  • the long-fiber-filled cotton used in the present invention is composed of long fibers having a core-sheath structure.
  • the single fiber of the sheath filament forms a three-dimensional multi-annular shape while forming an intersection point through the core fiber bundle, and the intersection is not a fixed fusion point and can move freely within a certain range.
  • the intersection of the long-fiber cotton will undergo a certain displacement to absorb the external force, and after the external force is removed, the original state will be restored.
  • the Young's modulus of the polyester fiber is relatively high, so the long-fiber-filled cotton produced therefrom has good pressure resistance and recovery, thus forming the invention.
  • the fiber raw material for the core yarn and the sheath yarn of the fiber-filled cotton is required to contain at least polyester long fibers.
  • the filament thickness of the sheath filament and the core filament is preferably in the range of 3.5 dtex to 10.0 dtex.
  • the core filament forming the filling of the present invention further contains an elastic fiber.
  • the presence of the elastic fibers allows the long-fiber-filled cotton to elongate as the filler body elongates, improving wearing comfort. If the elastic fiber is contained in the sheath wire, the wire length difference between the sheath wire and the core wire becomes small, and the bulkiness tends to decrease.
  • the elastic fiber here may be a spandex bare silk or a spandex covered yarn (core spun yarn); or a polyester elastic fiber such as a high elastic yarn or a low elastic false twisted textured yarn, polybutylene terephthalate.
  • Side-by-side composite fiber such as polyethylene terephthalate (PBT/PET), polybutylene terephthalate (PBT), and the like.
  • the content thereof is preferably from 0.5% by weight to 10.0% by weight, more preferably from 1.0% by weight to 6.5% by weight, based on the long-fiber-filled cotton. If the content of the elastic fiber is less than 0.5% by weight, the stretchability of the long-fiber-filled cotton is difficult to be manifested, which may restrict the movement of the human body; and if the content of the elastic fiber is more than 10.0% by weight, not only the cost may increase, but also may occur. Broken yarn and other phenomena.
  • the filler of the present invention further comprises a ribbon, one side of which is joined to the front filler and the other side to the inner skin.
  • the ribbon herein may be a woven tape, a belt-like nonwoven fabric, a belt woven fabric or a belt knitted fabric or the like.
  • the width of the ribbon is preferably greater than 0.6 cm, more preferably from 0.6 to 10.0 cm. If the ribbon is too wide, it may affect the heat retention and weight reduction of the filler.
  • the filling of the present invention has an elongation in the longitudinal direction of 1.0% to 200.0%, and within this range, the filling has a certain degree of motion followability, that is, the filling does not hinder the body during exercise. Stretching exercises improve athleticism.
  • the elongation is more preferably from 1.0% to 80.0%.
  • the elongation here may be either the long-fiber filled cotton itself as a filling or the external force by attaching a belt to the end of the filling.
  • the elastic fabric has an elongation in both the transverse direction and the longitudinal direction of 5.0% or more, and may be an elastic woven fabric or an elastic knitted fabric.
  • the elasticity of the fabric can be obtained by using elastic fibers, a specific tissue structure, or a combination thereof.
  • Elastic fibers such as spandex covered yarn (core yarn), polyester elastic fiber, and the like.
  • the polyester-based elastic fiber is either a one-component elastic fiber, a two-component side-by-side elastic fiber (such as PBT/PET, etc.), or a high-elastic false-twisted yarn (such as polyester high-elastic DTY).
  • the high elastic DTY in the present invention means a yarn having an elastic stretch ratio of 5% to 20%
  • the ordinary DTY is a yarn having an elastic stretch ratio of less than 5%.
  • Specific tissue structure such as twill weave of woven fabric, satin weave, etc., rib structure of knitted fabric, double reverse tissue, warp flat structure, satin weave, and the like.
  • the elbow joint and the knee joint are more curved.
  • the elastic elongation of at least one of the warp and weft directions of the elastic fabric is less than 5%, relatively speaking, these The activity of the part tends to be deteriorated. Therefore, the elastic fabric used in the present invention preferably has an elastic elongation in the warp and weft directions of not less than 5%, and the wearing comfort can be further improved.
  • the filler of the present invention is obtained by ultrasonic sewing.
  • Ultrasonic sewing can fuse the end of the filling with the fabric of the inner layer. Compared with the stitching, it can reduce the probability of leakage, and it is not easy to appear short hairiness, which can effectively improve the elongation of the filling in the longitudinal direction. Rate to ensure washing durability.
  • the bottom thread used for sewing the filler of the present invention may be a elastic thread of a core structure; or may be a normal elastic thread such as a polyester elastic thread and a nylon elastic yarn.
  • the filler of the present invention further comprises polypropylene long fibers.
  • the filler body has superior thermal insulation properties based on further weight reduction.
  • the content thereof is preferably 0.05% by weight to 50% by weight, and more preferably 0.1% by weight to 30% by weight based on the total weight of the long-fiber-filled cotton. Since the Young's modulus of the polypropylene long fiber is relatively light, if the content is more than 50% by weight, the rigidity of the long fiber filled cotton is lowered, and the bulkiness tends to decrease.
  • the elongation change rate of the filler in the longitudinal direction is 10.0% or less, and the offset ratio in the width direction is 20.0% to 60.0%. If the elongation change rate of the filler in the longitudinal direction exceeds 10.0% after washing, the two ends may have detached from the seam; it is also possible that excessive entanglement distortion has occurred in the filling, and the warmth retention tends to decrease. .
  • the filler of the present invention is a long-fiber-filled cotton in which air-wound is integrated.
  • the sheath wire is formed into a coil, which can increase the bulkiness of the long fiber cotton and improve the warmth.
  • the filling body of the invention can be widely used for making jackets, pants, vests, jumpsuits, jackets, quilts, pillows, sleeping bags, underwear, pajamas, sweaters, tight pants, socks or sportswear.
  • the measurement was carried out in accordance with JIS L1096-2010 standard.
  • the filling body is washed according to the GB/8629-2001 standard, and then cut along any cut line of the uncut body on the filling body, the length f of the long fiber cotton is measured, and the photograph is taken to form a strip on the photo.
  • the fiber-containing portion and the fiber-free portion of the grid are weighed separately, the fiber portion is referred to as W1, and the fiber-free portion is referred to as W2;
  • The feeling of stuffiness is very strong, sweating is particularly high, feeling uncomfortable, and the ventilation is poor.
  • the woven fabrics obtained by weaving the warp and weft yarns of 22dtex-24f-Ordinary Nylon DTY have a ventilation capacity of 13.5cm 3 /cm 2 /s, warp and weft.
  • the fabric is cut into pieces, and the fabric is filled into a 5 cm wide strip and then filled.
  • the upper thread adopts 60 (hereinafter referred to as S) polyester filament thread
  • the bottom thread adopts 110S/2*110 polyester elastic thread.
  • the ultrasonic sewing is performed, and then the stitching and stitching are processed to obtain a finished product.
  • Table 1 The specific parameters are shown in Table 1.
  • the woven fabric obtained by weaving the warp and weft yarns of 55dtex-48f-Ordinary Nylon FDY (made by Toray Synthetic Fiber (Nantong) Co., Ltd.) has a ventilation capacity of 18.8cm 3 /cm 2 /s, warp and weft density. 76*80 roots/inch, the warp and weft elongation is 0. The rest is the same as in the first embodiment, and the finished product is obtained.
  • the specific parameters are shown in Table 1.
  • the surface fabric is made of 55dtex-48f-common polyester DTY (made by Toray Synthetic Fiber (Nantong) Co., Ltd.), and the woven fabric is 90.0cm 3 /cm 2 /s, and the warp and weft density is 95*80. Inch, the warp and weft elongation is 0.
  • the inner layer fabric is an elastic knitted fabric obtained by weaving 75dtex-72f-common polyester DTY (made by Toray Synthetic Fiber (Nantong) Co., Ltd.) and 22dtex spandex bare wire (made by Korea Hyosung Co., Ltd.), and the ventilation amount is 90.0cm.
  • the transverse and longitudinal density is 62 * 82 / inch; the transverse longitudinal elongation is 59.0% * 106.7%.
  • the rest is the same as in the first embodiment, and the finished product is obtained.
  • the specific parameters are shown in Table 1.
  • the inner layer fabric is an elastic knitted fabric obtained by weaving 75dtex-72f-common polyester DTY (made by Toray Synthetic Fiber (Nantong) Co., Ltd.) and 22dtex spandex bare wire (made by Korea Hyosung Co., Ltd.), and the ventilation amount is 186.0cm 3 . /cm 2 /s, the transverse and longitudinal density is 42*56/inch, and the transverse longitudinal elongation is 37.8%*144.3%. The rest was the same as in Example 1, and the finished product was obtained. Its performance is shown in parameter table 1.
  • the long-fiber-filled cotton was made of 75 dtex-72f-polyester high-elastic DTY (manufactured by Toray Synthetic Fiber (Nantong) Co., Ltd., and the elastic expansion ratio was 20%), and the rest was the same as in Example 1, and the finished product was obtained. Its performance is shown in parameter table 1.
  • the filler body also includes a ribbon with one side of the ribbon attached to the filler and the other side joined to the inner skin layer. The rest was the same as in Example 5, and the finished product was obtained. Its performance is shown in parameter table 1.
  • the core yarn was a 33 dtex spandex bare yarn (manufactured by Hyosung Co., Ltd.), and the obtained long-fiber-filled cotton had an initial elongation of 190.0%, and the same as in Example 1 to obtain a finished product. Its performance is shown in parameter table 1.
  • the core yarn was 75 dtex-72f-common polyester FDY (manufactured by Toray Synthetic Fiber (Nantong) Co., Ltd.), and the obtained long-fiber-filled cotton had an initial elongation of 0.
  • the rest was the same as in Example 1, and the finished product was obtained. Its performance is shown in parameter table 1.
  • the core yarn was a 22 dtex spandex bare yarn (manufactured by Hyosung Co., Ltd.), and the initial elongation of the long-fiber-filled cotton was 250.0%, and the same as in Example 1 to obtain a finished product. Its performance is shown in parameter table 1.
  • the woven fabric obtained by weaving the warp and weft yarns of 55dtex-48f-Ordinary Polyester DTY (made by Toray Synthetic Fiber (Nantong) Co., Ltd.) has a ventilation capacity of 13.5cm 3 /cm 2 /s, warp and weft density. It is 115*90 pieces/inch, and the warp and weft elongation is 3.0%*4.0%. The rest was the same as in Example 1, and the finished product was obtained. Its performance is shown in parameter table 1.
  • the surface fabric is a woven fabric obtained by weaving a warp and weft yarn of 55 dtex-48f-common polyester DTY (manufactured by Toray Synthetic Fiber (Nantong) Co., Ltd.), and the aeration amount is 13.5 cm 3 /cm 2 /s, and the warp and weft density is 115*90 roots/inch; warp and weft elongation is 3.0%*4.0%.
  • the rest was the same as in Example 1, and the finished product was obtained. Its performance is shown in parameter table 1.
  • the sewing method adopted was a needle stitch, and the rest was the same as in Example 1, and the finished product was obtained. Its performance is shown in parameter table 1.
  • the core yarn was a 22 dtex spandex bare yarn (manufactured by Korea Hyosung Co., Ltd.) and 75 dtex-72f-polypropylene DTY (manufactured by China Weishun Co., Ltd.), and the same as in Example 1 to obtain a finished product. Its performance is shown in parameter table 1.
  • the sheath wire was made of 22 dtex spandex bare wire (manufactured by Korea Hyosung Co., Ltd.) and 75 dtex-72f-polypropylene DTY (manufactured by China Weishun Co., Ltd.), and the same as in Example 1 to obtain a finished product. Its performance is shown in parameter table 1.
  • the inner layer fabric is an elastic knitted fabric obtained by weaving 75dtex-72f-common polyester DTY (manufactured by Toray Synthetic Fiber (Nantong) Co., Ltd.) and 22dtex spandex bare silk (made by Korea Hyosung Co., Ltd.), and the airflow is 189.0cm 3 . /cm 2 /s, the transverse and longitudinal density is 58*65/inch, and the transverse longitudinal elongation is 118.0%*216.0%. The rest was the same as in Example 1, and the finished product was obtained. Its performance is shown in parameter table 1.
  • a blended fiber formed of 75 dtex-72f-common polyester FDY manufactured by Toray Synthetic Fiber (Nantong) Co., Ltd. was used instead of the long-fiber cotton of the core-sheath structure, and the same as in Example 15 to obtain a finished product. Its performance is shown in parameter table 1.
  • the inner fabric of the watch is made of 75dtex-72f-common polyester DTY (made by Toray Synthetic Fiber (Nantong) Co., Ltd.) and 22dtex spandex bare wire (made by Korea Hyosung Co., Ltd.).
  • the air-woven fabric is 90.0. Cm 3 /cm 2 /s, the transverse longitudinal density was 62*82 roots/inch; the transverse longitudinal elongation was 59.0%*106.7%.
  • the rest is the same as in the first embodiment, and the finished product is obtained.
  • the specific parameters are shown in Table 1.
  • the inner fabric of the watch is made of 75dtex-72f-common polyester DTY (made by Toray Synthetic Fiber (Nantong) Co., Ltd.) and 22dtex spandex bare wire (made by Korea Hyosung Co., Ltd.), and the air-woven fabric is 55.0. Cm 3 /cm 2 /s; transverse longitudinal density is 62*82 roots/inch; transverse longitudinal elongation is 59.0%*96.0%. The rest is the same as in the first embodiment, and the finished product is obtained. The specific parameters are shown in Table 1.
  • the inner layer fabric is made of 22dtex-24f-normal nylon FDY (made by Toray Synthetic Fiber (Nantong) Co., Ltd.), and the air permeability is 8.4cm 3 /cm 2 /s It is 200*160/inch, and the warp and weft elongation is 0. The rest was the same as in Example 1, and the finished product was obtained. Its performance is shown in parameter table 1.
  • the inner layer fabric is an elastic knitted fabric obtained by weaving 75dtex-72f-common polyester DTY (made by Toray Synthetic Fiber (Nantong) Co., Ltd.) and 22dtex spandex bare wire (made by Korea Hyosung Co., Ltd.), and its ventilation capacity is 244.0cm 3 . /cm 2 /s, the transverse and longitudinal density is 56 * 63 / inch, and the transverse longitudinal elongation is 118.0% * 216.0%. The rest was the same as in Example 1, and the finished product was obtained. Its performance is shown in parameter table 1.
  • a 22 dtex spandex bare wire (made by Korea Hyosung Co., Ltd.) was used as the core wire, and the sheath wire was made of 55 dtex-24f-normal nylon FDY (manufactured by Toray Synthetic Fiber (Nantong) Co., Ltd.), and the rest was the same as in Example 1, and the finished product was obtained. . Its performance is shown in parameter table 1.
  • Example 1 It can be seen from Example 1 and Example 5 that, under the same conditions, a filler made of filled cotton using spandex yarn as a core yarn and a filler made of filled cotton using a polyester high-elastic yarn as a core yarn are known. In comparison, the two are equivalent in terms of gas permeability, heat retention, lint and wearing comfort; while the former's filled cotton has a rate of elongation change in the longitudinal direction and the offset ratio of the filled cotton in the width direction is smaller than The latter, therefore, the former has a better appearance after washing than the latter.
  • Example 5 It can be seen from Example 5 and Example 6 that, under the same conditions, the filler which is not used for the belt is more permeable, heat-insulating, leak-proof, and worn than the filler using the belt.
  • the comfort is equal; the former's length of change in the length of the filled cotton and the offset rate of the filled cotton in the width direction are higher than the latter, so the former is not as good as the latter after washing.
  • Example 7 and Example 9 It can be seen from Example 7 and Example 9 that under the same conditions, the filler filled with cotton having an initial elongation of 190% and the filler filled with cotton having an initial elongation of 250% are both in gas permeability. , the heat preservation, the lint and the wearing comfort are equal; the former's filling cotton has a rate of elongation in the longitudinal direction and the offset ratio of the filling cotton in the width direction is smaller than the latter, and therefore, the former has a washed appearance. The effect is better than the latter.
  • Example 1 It can be seen from Example 1 and Example 10 that under the same conditions, a filler obtained by using an inner layer fabric having a warp elongation of 7.0% and a weft elongation of 9.0% and a warp elongation of 3.0% were used.
  • the former has better gas permeability than the latter; the heat retention, the lint, the wearing comfort and the offset ratio of the filling cotton in the width direction are both.
  • the aspect is equivalent.
  • the former has a smaller rate of elongation change in the length direction than the latter. Therefore, the former has a better appearance after washing than the latter.
  • Example 1 and Example 11 It can be seen from Example 1 and Example 11 that under the same conditions, the filler body obtained by using a surface layer having a warp elongation of 7.0% and a weft elongation of 9.0% and a warp elongation of 3.0% and weft are used.
  • the former has better gas permeability than the latter; both of them have thermal insulation, lint loss, elongation change rate of the filled cotton in the longitudinal direction, and wearing comfort.
  • the former has a smaller offset ratio in the width direction than the latter. Therefore, the former has a better appearance after washing than the latter. Therefore, the former has a better appearance after washing than the latter.
  • the obtained body obtained by the ultrasonic sewing method is superior to the latter by the filling body obtained by the stitching method.
  • the two are equivalent in terms of heat retention, gas permeability, offset ratio of the filling cotton in the width direction, and wearing comfort; however, the elongation rate of the former in the longitudinal direction is smaller than that of the latter, and therefore, after the washing of the former The appearance is better than the latter.
  • Example 1 and Example 13 It can be seen from Example 1 and Example 13 that under the same conditions, the filler of the filled cotton is made of spandex yarn as the core yarn, and the filler of the filled cotton is made of polypropylene/spandex as the core yarn. Less than the latter; both are comparable in terms of lint, breathability, wearing comfort, rate of elongation of the filled cotton in the length direction, and offset in the width direction; however, the former has a better appearance than the latter. .
  • Example 1 and Example 16 It can be seen from Example 1 and Example 16 that, under the same conditions, the long fiber filler is obtained by air-combining and the obtained filler body and the long fiber filler are compared by the filler obtained by the mixed fiber method (non-air integration).
  • the former is superior to the latter; the two are equivalent in terms of gas permeability, lint loss, offset of the filled cotton in the width direction after washing, and wearing comfort; the long fiber filled cotton of the former is in the longitudinal direction after washing.
  • the elongation change rate is smaller than the latter, so the former has a better appearance after washing than the latter.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Knitting Of Fabric (AREA)
  • Woven Fabrics (AREA)
  • Bedding Items (AREA)

Abstract

Provided are a filling body and the use thereof. The filling body comprises a surface fabric, a lining fabric and a filling material between the surface fabric and the lining fabric, wherein the ventilation capacity of the lining fabric is between 10.0 cm3/cm2/s and 200 cm3/cm2/s, and the filling material is a continuous fibre filling cotton with a core-sheath structure, wherein same at least comprises dacron continuous fibres. The filling body has the characteristics of a light weight, heat preservation and breathability, and also has an enhanced laundering durability and motion followability, while maintaining the original comfort.

Description

一种填充体及其用途Filler and use thereof 技术领域Technical field

本发明涉及一种填充体及其用途。The invention relates to a filler body and its use.

背景技术Background technique

众所周知,羽毛具有优异的蓬松性以及保温性,占据着制成被子、夹克等填充体的原材料的首位,但是它同时也存在难洗涤、有异味、易漏绒等问题,特别是时间长了还会发出恶臭。As we all know, feathers have excellent bulkiness and heat preservation, occupying the first place in the raw materials for making quilts, jackets, etc., but at the same time, they also have problems such as difficulty in washing, smell, and easy to slip, especially after a long time. It will make a stench.

为了改善羽毛的这些缺陷,人们也考虑了很多其他种类的充填物。比如珍珠棉,它是由三维卷曲中空纤维制得的球形状棉,绗缝后自动膨胀,即使机洗也不易变形,但透气性不太好,而且如果填充量不当的话,洗涤后容易集中、漏绒,难分布均匀。In order to improve these defects of feathers, many other types of fillings have also been considered. For example, pearl cotton, which is a ball-shaped cotton made of three-dimensional crimped hollow fiber, automatically expands after quilting, and is not easily deformed even after machine washing, but the gas permeability is not so good, and if the filling amount is improper, it is easy to concentrate after washing. Leaky, difficult to distribute evenly.

为了解决充填物的洗涤耐久性问题,如专利文献CN103097280A中公开了一种填充体,使用芯丝与被开纤形成环状纤维的花式丝一体化而成的,长纤维填充棉在至少一个方向上被多根地并丝,并随罩布一起被缝制而与罩布一体化,即便多次洗涤作为充填物使用的长纤维棉由于移动受到限制,也能保持集中少、蓬松度高的优点,但是对填充体的透气性等并没有提出解决方案。In order to solve the problem of the washing durability of the filling, a filling body is disclosed in the patent document CN103097280A, which is formed by integrating a core yarn with a fancy yarn which is opened to form a loop fiber, and the long fiber filling cotton is at least one. The yarn is woven in a plurality of directions in the direction and is sewn together with the cover cloth to be integrated with the cover cloth. Even if the long-fiber cotton used as the filler is washed for a plurality of times, the movement is restricted, and the concentration is small and the bulkiness is high. The advantages, but no solution to the gas permeability of the filler body, etc.

另外,在羽绒服领域,为了实现羽绒服贴身、束身的目的,如专利文献CN2595204A中公开了一种延伸弹性羽绒服,面料层和里料层均采用延伸弹性织物,里料层和面料层的内侧均复合有弹性薄膜,但是由于弹性薄膜的存在,羽绒服的透气性会受到一些影响;而且洗涤后薄膜有可能会出现脱落,从而影响到羽绒服的品质;同时洗涤后羽绒容易堆积的问题仍然存在。In addition, in the field of down jackets, in order to achieve the purpose of putting down the body and body, a stretchable elastic down jacket is disclosed in the patent document CN2595204A. Both the fabric layer and the lining layer are stretched elastic fabric, and the inner layer of the lining layer and the fabric layer are composited. There is a flexible film, but due to the presence of the elastic film, the breathability of the down jacket will be affected; and the film may fall off after washing, which affects the quality of the down jacket; at the same time, the problem of easy pile accumulation after washing still exists.

发明内容Summary of the invention

本发明的目的在于提供一种采用长纤维填充棉代替羽毛作为充填物所获得的具有优越洗涤耐久性且透气性佳的填充体及其用途。SUMMARY OF THE INVENTION An object of the present invention is to provide a filler body having excellent washing durability and excellent gas permeability which is obtained by using long fiber-filled cotton instead of feather as a filler, and use thereof.

本发明的填充体,包括表层面料、里层面料以及表里层面料之间的充填物,其中里层面料的通气量在10.0~200.0cm 3/cm 2/s之间,充填物为芯鞘结构的长纤维填充棉、且其中至少含有涤纶长纤维。 The filling body of the invention comprises a filling material between the surface layer fabric, the inner layer fabric and the surface layer fabric, wherein the ventilation of the inner layer fabric is between 10.0 and 200.0 cm 3 /cm 2 /s, and the filling is a core sheath. The long fiber of the structure is filled with cotton, and at least contains long polyester fibers.

本发明通过选择具有特定通气量的里层面料,解决了穿着闷热感的问题;同时通过使用长纤维填充棉,里层面料以及表层面料即便不使用高密度也不易漏 绒,而且避免了羽毛洗涤后易集中、有异味现象的出现。The invention solves the problem of wearing stuffy feeling by selecting the inner layer fabric with specific ventilation amount; at the same time, by using long fiber filling cotton, the inner layer fabric and the surface layer fabric are not easy to leak even if high density is not used, and the feather washing is avoided. After the easy concentration, there is a phenomenon of odor.

具体实施方式detailed description

本发明的填充体,包括表层面料、里层面料以及表里层面料之间的充填物;其中里层面料的通气量在10.0~200.0cm 3/cm 2/s之间,充填物为芯鞘结构的长纤维填充棉、且其中至少含有涤纶长纤维。本发明所用表层面料、里层面料可以是机织物也可以是针织物。所用纤维原料没有特别限定,考虑到成本等,优选涤纶纤维或尼龙纤维。 The filling body of the invention comprises a filling material between a surface layer fabric, an inner layer fabric and a surface layer fabric; wherein the inner layer fabric has a ventilation capacity of between 10.0 and 200.0 cm 3 /cm 2 /s, and the filling is a core sheath The long fiber of the structure is filled with cotton, and at least contains long polyester fibers. The surface layer and the inner layer fabric used in the present invention may be a woven fabric or a knitted fabric. The fiber raw material to be used is not particularly limited, and polyester fiber or nylon fiber is preferable in view of cost and the like.

本发明中,里层面料的通气量要求在10.0~200.0cm 3/cm 2/s之间,如果通气量小于10.0cm 3/cm 2/s的话,有闷热感;而大于200.0cm 3/cm 2/s的话,即便采用长纤维填充棉也容易钻绒。本发明中优选表层面料的通气量也在10.0~200.0cm 3/cm 2/s之间。在面料选择时,比如为了获得轻薄保暖效果,可以采用轻量高密度类机织物;为了获得伸展自如的运动效果,可以采用具有弹性的针织物或机织物。 In the present invention, the ventilation amount of the inner layer fabric is required to be between 10.0 and 200.0 cm 3 /cm 2 /s, and if the ventilation amount is less than 10.0 cm 3 /cm 2 /s, there is a stuffy feeling; and more than 200.0 cm 3 /cm. 2 / s, even with long fiber filled cotton is easy to drill. In the present invention, it is preferred that the aeration amount of the surface layer fabric is also between 10.0 and 200.0 cm 3 /cm 2 /s. In the selection of the fabric, for example, in order to obtain a light and warm warming effect, a lightweight high-density woven fabric can be used; in order to obtain a stretchable movement effect, an elastic knitted fabric or woven fabric can be used.

本发明所用长纤维填充棉由具有芯鞘结构的长纤维所构成。鞘丝的单纤维在穿过芯丝纤维束形成交叉点的同时又构成了三维立体的多圆环状的形状,而且交叉点并非固定在一起的融着点,在一定范围内可以自由移动。在受外力挤压而变形时,长纤维棉的交叉点会发生一定的位移以吸收外力,在外力移除后,恢复原状。在能成纤的聚合物中,涤纶纤维的杨氏模量相对而言而是属于较高的,所以由其制得的长纤维填充棉具有良好的耐压性和回复性,因此形成本发明长纤维填充棉的芯丝及鞘丝所用纤维原料中要求至少含有涤纶长纤维。鞘丝和芯丝的单丝纤度优选在3.5dtex~10.0dtex范围内。The long-fiber-filled cotton used in the present invention is composed of long fibers having a core-sheath structure. The single fiber of the sheath filament forms a three-dimensional multi-annular shape while forming an intersection point through the core fiber bundle, and the intersection is not a fixed fusion point and can move freely within a certain range. When deformed by external force, the intersection of the long-fiber cotton will undergo a certain displacement to absorb the external force, and after the external force is removed, the original state will be restored. In the fiber-forming polymer, the Young's modulus of the polyester fiber is relatively high, so the long-fiber-filled cotton produced therefrom has good pressure resistance and recovery, thus forming the invention. The fiber raw material for the core yarn and the sheath yarn of the fiber-filled cotton is required to contain at least polyester long fibers. The filament thickness of the sheath filament and the core filament is preferably in the range of 3.5 dtex to 10.0 dtex.

作为优选,形成本发明充填物的芯丝中还含有弹性纤维。弹性纤维的存在可以使得长纤维填充棉随着填充体的伸长而伸长,提高穿着舒适性。如果在鞘丝中含有弹性纤维的话,鞘丝与芯丝之间的丝长差变小,蓬松度有降低的趋势。这里的弹性纤维可以是氨纶裸丝、氨纶包覆纱(包芯纱);也可以是聚酯类弹性纤维,如高弹纱或低弹假捻加工纱,聚对苯二甲酸丁二醇酯/聚对苯二甲酸乙二醇酯(PBT/PET)等并列型复合纤维,聚对苯二甲酸丁二醇酯(PBT)等。其含量优选为相对于长纤维填充棉的0.5重量%~10.0重量%,更优选为1.0重量%~6.5重量%。弹性纤维含量小于0.5重量%的话,长纤维填充棉的伸缩性优势难于体现,有可能会对人体运动产生制约;而弹性纤维含量大于10.0重量%的话,不但会导 致成本增加,而且还有可能出现断纱等现象。Preferably, the core filament forming the filling of the present invention further contains an elastic fiber. The presence of the elastic fibers allows the long-fiber-filled cotton to elongate as the filler body elongates, improving wearing comfort. If the elastic fiber is contained in the sheath wire, the wire length difference between the sheath wire and the core wire becomes small, and the bulkiness tends to decrease. The elastic fiber here may be a spandex bare silk or a spandex covered yarn (core spun yarn); or a polyester elastic fiber such as a high elastic yarn or a low elastic false twisted textured yarn, polybutylene terephthalate. / Side-by-side composite fiber such as polyethylene terephthalate (PBT/PET), polybutylene terephthalate (PBT), and the like. The content thereof is preferably from 0.5% by weight to 10.0% by weight, more preferably from 1.0% by weight to 6.5% by weight, based on the long-fiber-filled cotton. If the content of the elastic fiber is less than 0.5% by weight, the stretchability of the long-fiber-filled cotton is difficult to be manifested, which may restrict the movement of the human body; and if the content of the elastic fiber is more than 10.0% by weight, not only the cost may increase, but also may occur. Broken yarn and other phenomena.

作为优选,本发明的填充体还包含一带状物,带状物的一侧与前记充填物相连接、另一侧与表里层面料相连接。这里的带状物可以是编织带、带状无纺布、带状机织物或带状针织物等。利用带状物进行连接,可以避免绗缝过程中针眼处出现漏绒现象。带状物宽度优选大于0.6cm,更优选0.6~10.0cm。如果带状物过宽的话,有可能会影响到填充体的保温性以及轻量化。Preferably, the filler of the present invention further comprises a ribbon, one side of which is joined to the front filler and the other side to the inner skin. The ribbon herein may be a woven tape, a belt-like nonwoven fabric, a belt woven fabric or a belt knitted fabric or the like. By using the ribbon to connect, it is possible to avoid the phenomenon of leakage at the pinhole during the quilting process. The width of the ribbon is preferably greater than 0.6 cm, more preferably from 0.6 to 10.0 cm. If the ribbon is too wide, it may affect the heat retention and weight reduction of the filler.

作为优选,本发明的充填物在长度方向上的伸长率为1.0%~200.0%,在此范围内,充填物具有一定的运动追随性,也就是说在运动过程中充填物不会阻碍身体进行伸展运动,提高了运动性。伸长率更优选为1.0%~80.0%。这里的伸长率可以是作为充填物的长纤维填充棉本身所具有的,也可以是通过在充填物的端头连接一带状物借助外力使其具有的。Preferably, the filling of the present invention has an elongation in the longitudinal direction of 1.0% to 200.0%, and within this range, the filling has a certain degree of motion followability, that is, the filling does not hinder the body during exercise. Stretching exercises improve athleticism. The elongation is more preferably from 1.0% to 80.0%. The elongation here may be either the long-fiber filled cotton itself as a filling or the external force by attaching a belt to the end of the filling.

作为优选,本发明的填充体的面料和里料至少有一方为弹性面料。这里的弹性面料的横向和纵向的伸长率均在5.0%以上,可以是弹性机织物或者弹性针织物。面料的弹性可以通过采用弹性纤维、特定组织结构或者它们的结合来获得。弹性纤维如氨纶包覆纱(包芯纱)、聚酯类弹性纤维等。聚酯类弹性纤维以是单组分弹性纤维,也可以是双组分并列型弹性纤维(如PBT/PET等),还可以是高弹假捻加工纱(如涤纶高弹DTY)等。本发明中的高弹DTY是指弹性伸缩率为5%~20%纱线,普通DTY是指弹性伸缩率小于5%的纱线。特定组织结构如机织物的斜纹组织、缎纹组织等,针织物的罗纹组织、双反面组织、经平组织、经缎组织等。秋冬季节,穿着防寒服进行生活、学习或者工作等时,肘关节和膝关节弯曲度较大,当弹性面料的经纬向中至少一方向的弹性伸长率小于5%时,相对来说,这些部位的活动性能就有变差的趋势,因此本发明中所用弹性面料,优选经纬向的弹性伸长率均不小于5%,可以进一步提高穿着舒适性。Preferably, at least one of the fabric and the lining of the filler of the present invention is an elastic fabric. Here, the elastic fabric has an elongation in both the transverse direction and the longitudinal direction of 5.0% or more, and may be an elastic woven fabric or an elastic knitted fabric. The elasticity of the fabric can be obtained by using elastic fibers, a specific tissue structure, or a combination thereof. Elastic fibers such as spandex covered yarn (core yarn), polyester elastic fiber, and the like. The polyester-based elastic fiber is either a one-component elastic fiber, a two-component side-by-side elastic fiber (such as PBT/PET, etc.), or a high-elastic false-twisted yarn (such as polyester high-elastic DTY). The high elastic DTY in the present invention means a yarn having an elastic stretch ratio of 5% to 20%, and the ordinary DTY is a yarn having an elastic stretch ratio of less than 5%. Specific tissue structure such as twill weave of woven fabric, satin weave, etc., rib structure of knitted fabric, double reverse tissue, warp flat structure, satin weave, and the like. In autumn and winter, when wearing a winter jacket for life, study or work, the elbow joint and the knee joint are more curved. When the elastic elongation of at least one of the warp and weft directions of the elastic fabric is less than 5%, relatively speaking, these The activity of the part tends to be deteriorated. Therefore, the elastic fabric used in the present invention preferably has an elastic elongation in the warp and weft directions of not less than 5%, and the wearing comfort can be further improved.

作为优选,本发明的填充体通过超声波缝制得到。超声波缝制可以使得充填物的端部与表里层面料融合在一起,与针缝等相比,可以减少漏绒发生几率,不易出现短毛羽,有效改善充填物在长度方向上的伸长变化率,确保洗涤耐久性。Preferably, the filler of the present invention is obtained by ultrasonic sewing. Ultrasonic sewing can fuse the end of the filling with the fabric of the inner layer. Compared with the stitching, it can reduce the probability of leakage, and it is not easy to appear short hairiness, which can effectively improve the elongation of the filling in the longitudinal direction. Rate to ensure washing durability.

作为优选,缝制本发明的填充体时所用底线可以为包芯结构的弹力线;也可以为普通弹力线如涤纶类弹力线和尼龙类弹力线。Preferably, the bottom thread used for sewing the filler of the present invention may be a elastic thread of a core structure; or may be a normal elastic thread such as a polyester elastic thread and a nylon elastic yarn.

作为优选,本发明的充填物中还含有丙纶长纤维。利用丙纶长纤维所具备的轻量保温的特性,使得填充体在进一步轻量化的基础上还具有了优越的保温性。 其含量优选为相对于长纤维填充棉整体重量的0.05重量%~50重量%,更优选为0.1重量%~30重量%。因为丙纶长纤维的杨氏模量比较轻,如果其含量大于50重量%的话,长纤维填充棉的刚度降低,蓬松效果有下降的趋势。Preferably, the filler of the present invention further comprises polypropylene long fibers. By utilizing the lightweight insulation properties of polypropylene long fibers, the filler body has superior thermal insulation properties based on further weight reduction. The content thereof is preferably 0.05% by weight to 50% by weight, and more preferably 0.1% by weight to 30% by weight based on the total weight of the long-fiber-filled cotton. Since the Young's modulus of the polypropylene long fiber is relatively light, if the content is more than 50% by weight, the rigidity of the long fiber filled cotton is lowered, and the bulkiness tends to decrease.

作为优选,将本发明的填充体洗涤5回后,测得其中的充填物在长度方向上的伸长变化率为10.0%以下、在宽度方向上的偏移率为20.0%~60.0%。如果洗涤后充填物在长度方向上的伸长变化率超过10.0%的话,其两端有可能已经脱离了缝缝;也有可能充填物中已经出现了过多的缠绕扭曲,保暖性有下降的趋势。Preferably, after the filler of the present invention is washed for 5 times, the elongation change rate of the filler in the longitudinal direction is 10.0% or less, and the offset ratio in the width direction is 20.0% to 60.0%. If the elongation change rate of the filler in the longitudinal direction exceeds 10.0% after washing, the two ends may have detached from the seam; it is also possible that excessive entanglement distortion has occurred in the filling, and the warmth retention tends to decrease. .

作为优选,本发明的充填物为空气缠绕一体化而成的长纤维填充棉。通过空气缠绕一体化,使鞘丝形成线圈,可以增加长纤维棉的蓬松度,提高保暖性。Preferably, the filler of the present invention is a long-fiber-filled cotton in which air-wound is integrated. Through the integration of air winding, the sheath wire is formed into a coil, which can increase the bulkiness of the long fiber cotton and improve the warmth.

本发明的填充体应用广泛,可以用于制作外套、裤子、背心、连体服、冲锋衣、被子、枕头、睡袋、内衣、睡衣、毛衣、紧身裤、袜子或者运动服等。The filling body of the invention can be widely used for making jackets, pants, vests, jumpsuits, jackets, quilts, pillows, sleeping bags, underwear, pajamas, sweaters, tight pants, socks or sportswear.

下面结合实施例和比较例对本发明作进一步说明。The present invention will be further described below in conjunction with the examples and comparative examples.

本发明所涉及的各项参数的测定方法如下:The method for determining various parameters involved in the present invention is as follows:

(1)通气量(1) Ventilation

根据JIS L1096-2010标准进行测定。The measurement was carried out in accordance with JIS L1096-2010 standard.

(2)面料的弹性伸长率(2) elastic elongation of the fabric

根据JIS L1096-2010标准测定。Determined according to JIS L1096-2010 standard.

(3)充填物在长度方向上的伸长率(初期)(3) Elongation of the filler in the longitudinal direction (initial)

含带状物的情况:In the case of ribbons:

①准备面料4块72cm长*52cm宽,每两块合一起绗缝成多个52cm长*5cm宽的条形格,在每个条形格中填入作为充填物使用的长纤维棉,将长纤维棉的端部与带状物的一端缝合,再将带状物另一端与表里面料缝合,然后进行拼缝、包边等处理后得到填充体;1 Prepare the fabric 4 pieces 72cm long * 52cm wide, each two pieces are quilted into a plurality of strips of 52cm long * 5cm wide, and each strip is filled with long fiber cotton used as a filling. The end of the long fiber cotton is stitched with one end of the ribbon, and the other end of the ribbon is stitched with the fabric of the front and back, and then the seam is finished, and the filler is wrapped to obtain a filler;

②用剪刀沿其中一个条形格的切线处剪开,量出从带状物与表里面料拼接的拼接线到另一端带状物与表里面料拼接的拼接线之间的长度距离a;2 using scissors to cut along the tangent of one of the strips, and measure the length distance a from the stitching line of the strip and the fabric in the front to the stitching line of the strip at the other end and the fabric in the front;

③然后沿带状物与表里面料拼接处剪断带状物,进行拉伸,拉伸到平直状态,测量长纤维棉和带状物的总长度b;3 then cut the ribbon along the splicing of the ribbon and the inner fabric, stretch, stretch to a flat state, measure the total length b of the long fiber cotton and the ribbon;

④计算,充填物在长度方向上的伸长率=(b-a)/a*100%。4 Calculate, the elongation of the filler in the length direction = (b-a) / a * 100%.

不含带状物的情况:Without ribbon:

①准备面料4块72cm长*52cm宽,每两块合一起绗缝成多个52cm长*5cm宽的条 形格,在每个条形格中填入作为充填物使用的长纤维棉,将两端分别平缝固定后,再进行拼缝、包边等处理后得到填充体;1 Prepare the fabric 4 pieces 72cm long * 52cm wide, each two pieces are quilted into a plurality of strips of 52cm long * 5cm wide, and each strip is filled with long fiber cotton used as a filling. After the two ends are fixed by flat seams, the seams, the edges and the like are processed to obtain the filler body;

②用剪刀沿其中一个条形格切线处剪开,量出长纤维棉的长度c(不含缝缝内的长度);2 Use scissors to cut along one of the strips and cut the length of the long fiber cotton (excluding the length in the seam);

③然后沿着拼缝处剪断长纤维棉的一端,进行拉伸,拉伸到平直状态,得到长纤维棉的长度d(不含缝缝内的长度);3 then cut one end of the long fiber cotton along the seam, stretch and stretch to a straight state, to obtain the length d of the long fiber cotton (excluding the length in the seam);

④计算,充填物在长度方向上的伸长率=(d-c)/c*100%。4 Calculate, the elongation of the filler in the length direction = (d-c) / c * 100%.

(4)洗涤(4) washing

根据GB/8629-2001标准进行。According to the GB/8629-2001 standard.

(5)充填物洗涤后在长度方向上的伸长变化率以及宽度方向上的偏移率(5) The rate of change in elongation in the longitudinal direction after washing, and the shift rate in the width direction

①准备面料4块72cm长*52cm宽,每两块合一起绗缝成多个52cm长*5cm宽的条形格,在每个条形格中填入作为充填物使用的长纤维棉,将两端分别平缝固定后,再进行拼缝、包边等处理后得到填充体;1 Prepare the fabric 4 pieces 72cm long * 52cm wide, each two pieces are quilted into a plurality of strips of 52cm long * 5cm wide, and each strip is filled with long fiber cotton used as a filling. After the two ends are fixed by flat seams, the seams, the edges and the like are processed to obtain the filler body;

②用剪刀沿其中一个条形格切线处剪开,量出长纤维棉的长度e(不含缝缝内的长度);2 Use scissors to cut along one of the strips and cut the length of the long fiber cotton (excluding the length in the seam);

③将填充体根据GB/8629-2001标准进行洗涤,再沿填充体上未剪开的任一条形格切线处剪开,量出长纤维棉的长度f,并进行拍照,将照片上条形格内的有纤维的部分和无纤维的部分分别进行称量,有纤维的部分记为W1,无纤维的部分记为W2;3 The filling body is washed according to the GB/8629-2001 standard, and then cut along any cut line of the uncut body on the filling body, the length f of the long fiber cotton is measured, and the photograph is taken to form a strip on the photo. The fiber-containing portion and the fiber-free portion of the grid are weighed separately, the fiber portion is referred to as W1, and the fiber-free portion is referred to as W2;

④计算,充填物洗涤后在长度方向上的伸长率=(f-e)/e*100%;4 Calculate, the elongation in the length direction after the filling is washed = (f-e) / e * 100%;

充填物洗涤后在宽度方向上的偏移率=W2/(W1+W2)*100%。The offset ratio in the width direction after washing of the filler = W2 / (W1 + W2) * 100%.

(6)外观评价(6) Appearance evaluation

根据JISL0217 105法洗涤烘干后进行外观评价。看表面的变化,棉的变化程度分为轻微、中等、严重缺陷三类。轻微用“○”表示、中等用“△”表示。严重用“×”表示。The appearance was evaluated after washing and drying according to the JIS L0217 105 method. Looking at the changes in the surface, the degree of change in cotton is divided into three categories: mild, medium, and serious defects. It is indicated by "○" in a slight case and "△" in the middle. Severely indicated by "X".

(7)漏绒评价(7) Evaluation of the velvet

根据GB/T12705.1-2009《纺织品织物防钻绒性实验方法第一部分摩擦法》进行检测。According to GB/T12705.1-2009 "Textile fabric anti-drilling test method first part friction method" for testing.

(8)透气性评价(8) Gas permeability evaluation

假设在零下5度的情况下,穿着外套(填充体)运动半小时后进行综合评价。分 为:It is assumed that in the case of minus 5 degrees, a comprehensive evaluation is performed after half an hour of wearing a jacket (filler). The points are:

◎:完全感觉不到闷,不出汗,感觉舒适,认为透气性很好;◎: I feel no boring at all, do not sweat, feel comfortable, and think that the breathability is very good;

○:感觉有点闷,稍有出汗,认为透气性良好;○: I feel a little stuffy, sweating a little, and I think it is good in breathability;

△:明显感觉闷,出汗多,认为通气性一般;△: It is obviously boring, sweating is more, and the ventilation is considered to be general;

╳:闷感很强烈,出汗特别多,感觉不舒服,认为通气性差。╳: The feeling of stuffiness is very strong, sweating is particularly high, feeling uncomfortable, and the ventilation is poor.

(9)轻量保温性(9) Lightweight insulation

穿着外套(填充体)走一小时后进行综合评价。分为:After a one-hour walk in the coat (filler), a comprehensive evaluation was carried out. Divided into:

◎:完全感觉不到衣服重,感觉暖和,认为轻量保温性很好;◎: I don’t feel the weight of the clothes at all, I feel warm, and I think that the lightweight insulation is very good;

○:感觉有点重,稍暖和,认为轻量保温性良好;○: It feels a bit heavy, slightly warmer, and it is considered to be lightweight and well insulated;

△:明显感觉重,不暖和,认为轻量保温性一般;△: It is obviously heavy, not warm, and it is considered to be light heat preservation;

╳:感觉很重,感觉冷,认为轻量保温性差。╳: I feel very heavy, I feel cold, and I think that the lightweight insulation is poor.

(10)穿着舒适性(10) wearing comfort

穿着防寒服进行跑步或者骑自行车运动,根据肘关节或者膝关节弯曲舒适度进行判断:Wear a winter suit for running or cycling, and judge according to the elbow or knee flexion comfort:

◎:很自如,没有任何约束和紧绷感;◎: Very comfortable, without any restraint and tightness;

○:一般;○: General;

△:稍有紧绷感;△: A little tightness;

╳:很紧绷。Hey: It’s very tight.

实施例1Example 1

表里层面料均选用经纬纱均为22dtex-24f-普通尼龙DTY(东丽合成纤维(南通)有限公司制)进行织造得到的机织物,其通气量为13.5cm 3/cm 2/s,经纬向密度148*126根/inch,经纬向伸长率7.0%*9.0%。 The woven fabrics obtained by weaving the warp and weft yarns of 22dtex-24f-Ordinary Nylon DTY (Dongli Synthetic Fiber (Nantong) Co., Ltd.) have a ventilation capacity of 13.5cm 3 /cm 2 /s, warp and weft. The density to the density of 148 * 126 / inch, the warp and weft elongation of 7.0% * 9.0%.

采用氨纶空包纱ACY(张家港恒丽公司制;芯:22dtex的氨纶裸丝,鞘:75dtex-24f-普通涤纶FDY)作为芯丝,75dtex-72f-普通涤纶FDY(东丽合成纤维(南通)有限公司制)作为鞘丝,将鞘丝和芯丝通过不同的喂入罗拉分别喂入交络器中,芯丝的喂入速度为20米/分钟,鞘丝的喂入速度为400米/分钟,设置喷嘴内空气的流速为70L/分钟,鞘丝和芯丝通过空气喷嘴形成加工丝束,接着将得到的加工丝束通过170℃的热箱进行预热处理后,再经过由硅系平滑剂调制成的硅系水溶液进行浸轧,然后经过热箱固着,最终得到长纤维棉作为填充棉使用。Made of spandex air-filled yarn ACY (made by Zhangjiagang Hengli Co., Ltd.; core: 22dtex spandex bare wire, sheath: 75dtex-24f-common polyester FDY) as core wire, 75dtex-72f-common polyester FDY (Dongli Synthetic Fiber (Nantong) As a sheath wire, the sheath wire and the core wire are respectively fed into the coupler through different feeding rollers, the feeding speed of the core wire is 20 m/min, and the feeding speed of the sheath wire is 400 m/ Minutes, the flow rate of the air in the nozzle is set to 70 L/min, the sheath wire and the core wire are formed into a processed tow through an air nozzle, and then the obtained processed tow is preheated by a 170 ° C hot box, and then passed through a silicon system. The silicon-based aqueous solution prepared by the smoothing agent is padded and then fixed in a hot box to finally obtain long-fiber cotton as a filled cotton.

将面料裁剪成衣片,横向绗成5cm宽的条行格后进行填充,缝纫时,面线采用60支(以下简称S)的涤纶长丝线,底线采用110S/2*110涤纶弹力线。充填后进行超音波缝制,再进行拼接缝合等处理制得成品,具体参数见表1。The fabric is cut into pieces, and the fabric is filled into a 5 cm wide strip and then filled. When sewing, the upper thread adopts 60 (hereinafter referred to as S) polyester filament thread, and the bottom thread adopts 110S/2*110 polyester elastic thread. After filling, the ultrasonic sewing is performed, and then the stitching and stitching are processed to obtain a finished product. The specific parameters are shown in Table 1.

实施例2Example 2

里层面料选用经纬纱均为55dtex-48f-普通尼龙FDY(东丽合成纤维(南通)有限公司制)进行织造得到的机织物,其通气量为18.8cm 3/cm 2/s,经纬向密度76*80根/inch,经纬向伸长率均为0。其余同实施例1,制得成品,具体参数见表1。 The woven fabric obtained by weaving the warp and weft yarns of 55dtex-48f-Ordinary Nylon FDY (made by Toray Synthetic Fiber (Nantong) Co., Ltd.) has a ventilation capacity of 18.8cm 3 /cm 2 /s, warp and weft density. 76*80 roots/inch, the warp and weft elongation is 0. The rest is the same as in the first embodiment, and the finished product is obtained. The specific parameters are shown in Table 1.

实施例3Example 3

表层面料选用55dtex-48f-普通涤纶DTY(东丽合成纤维(南通)有限公司制)进行织造得到的机织物,其通气量为90.0cm 3/cm 2/s,经纬向密度95*80根/inch,经纬向伸长率均为0。里层面料选用75dtex-72f-普通涤纶DTY(东丽合成纤维(南通)有限公司制)和22dtex的氨纶裸丝(韩国晓星公司制)进行编织得到的弹性针织物,其通气量为90.0cm 3/cm 2/s,横纵向密度为62*82根/inch;横纵向伸长率为59.0%*106.7%。其余同实施例1,制得成品,具体参数见表1。 The surface fabric is made of 55dtex-48f-common polyester DTY (made by Toray Synthetic Fiber (Nantong) Co., Ltd.), and the woven fabric is 90.0cm 3 /cm 2 /s, and the warp and weft density is 95*80. Inch, the warp and weft elongation is 0. The inner layer fabric is an elastic knitted fabric obtained by weaving 75dtex-72f-common polyester DTY (made by Toray Synthetic Fiber (Nantong) Co., Ltd.) and 22dtex spandex bare wire (made by Korea Hyosung Co., Ltd.), and the ventilation amount is 90.0cm. 3 / cm 2 /s, the transverse and longitudinal density is 62 * 82 / inch; the transverse longitudinal elongation is 59.0% * 106.7%. The rest is the same as in the first embodiment, and the finished product is obtained. The specific parameters are shown in Table 1.

实施例4Example 4

里层面料选用75dtex-72f-普通涤纶DTY(东丽合成纤维(南通)有限公司制)和22dtex的氨纶裸丝(韩国晓星公司制)进行编织得到的弹性针织物,其通气量186.0cm 3/cm 2/s,横纵向密度为42*56根/inch,横纵向伸长率为37.8%*144.3%。其余同实施例1,制得成品。其性能见参数表1。 The inner layer fabric is an elastic knitted fabric obtained by weaving 75dtex-72f-common polyester DTY (made by Toray Synthetic Fiber (Nantong) Co., Ltd.) and 22dtex spandex bare wire (made by Korea Hyosung Co., Ltd.), and the ventilation amount is 186.0cm 3 . /cm 2 /s, the transverse and longitudinal density is 42*56/inch, and the transverse longitudinal elongation is 37.8%*144.3%. The rest was the same as in Example 1, and the finished product was obtained. Its performance is shown in parameter table 1.

实施例5Example 5

长纤维填充棉采用芯丝采用75dtex-72f-涤纶高弹DTY(东丽合成纤维(南通)有限公司制、弹性伸缩率为20%),其余同实施例1,制得成品。其性能见参数表1。The long-fiber-filled cotton was made of 75 dtex-72f-polyester high-elastic DTY (manufactured by Toray Synthetic Fiber (Nantong) Co., Ltd., and the elastic expansion ratio was 20%), and the rest was the same as in Example 1, and the finished product was obtained. Its performance is shown in parameter table 1.

实施例6Example 6

填充体还包含一带状物,带状物的一侧与充填物相连接、另一侧与表里层面料相连接。其余同实施例5,制得成品。其性能见参数表1。The filler body also includes a ribbon with one side of the ribbon attached to the filler and the other side joined to the inner skin layer. The rest was the same as in Example 5, and the finished product was obtained. Its performance is shown in parameter table 1.

实施例7Example 7

芯丝采用33dtex的氨纶裸丝(韩国晓星公司制),所得长纤维填充棉的初期伸长率为190.0%,其余同实施例1,制得成品。其性能见参数表1。The core yarn was a 33 dtex spandex bare yarn (manufactured by Hyosung Co., Ltd.), and the obtained long-fiber-filled cotton had an initial elongation of 190.0%, and the same as in Example 1 to obtain a finished product. Its performance is shown in parameter table 1.

实施例8Example 8

芯丝采用75dtex-72f-普通涤纶FDY(东丽合成纤维(南通)有限公司制),所得长纤维填充棉的初期伸长率为0。其余同实施例1,制得成品。其性能见参数表1。The core yarn was 75 dtex-72f-common polyester FDY (manufactured by Toray Synthetic Fiber (Nantong) Co., Ltd.), and the obtained long-fiber-filled cotton had an initial elongation of 0. The rest was the same as in Example 1, and the finished product was obtained. Its performance is shown in parameter table 1.

实施例9Example 9

芯丝采用22dtex的氨纶裸丝(韩国晓星公司制),长纤维填充棉的初期伸长率为250.0%,其余同实施例1,制得成品。其性能见参数表1。The core yarn was a 22 dtex spandex bare yarn (manufactured by Hyosung Co., Ltd.), and the initial elongation of the long-fiber-filled cotton was 250.0%, and the same as in Example 1 to obtain a finished product. Its performance is shown in parameter table 1.

实施例10Example 10

里层面料选用经纬纱均为55dtex-48f-普通涤纶DTY(东丽合成纤维(南通)有限公司制)进行织造得到的机织物,其通气量为13.5cm 3/cm 2/s,经纬向密度为115*90根/inch,经纬向伸长率为3.0%*4.0%。其余同实施例1,制得成品。其性能见参数表1。 The woven fabric obtained by weaving the warp and weft yarns of 55dtex-48f-Ordinary Polyester DTY (made by Toray Synthetic Fiber (Nantong) Co., Ltd.) has a ventilation capacity of 13.5cm 3 /cm 2 /s, warp and weft density. It is 115*90 pieces/inch, and the warp and weft elongation is 3.0%*4.0%. The rest was the same as in Example 1, and the finished product was obtained. Its performance is shown in parameter table 1.

实施例11Example 11

表层面料选用经纬纱均为55dtex-48f-普通涤纶DTY(东丽合成纤维(南通)有限公司制)进行织造得到的机织物,其通气量为13.5cm 3/cm 2/s,经纬向密度为115*90根/inch;经纬向伸长率为3.0%*4.0%。其余同实施例1,制得成品。其性能见参数表1。 The surface fabric is a woven fabric obtained by weaving a warp and weft yarn of 55 dtex-48f-common polyester DTY (manufactured by Toray Synthetic Fiber (Nantong) Co., Ltd.), and the aeration amount is 13.5 cm 3 /cm 2 /s, and the warp and weft density is 115*90 roots/inch; warp and weft elongation is 3.0%*4.0%. The rest was the same as in Example 1, and the finished product was obtained. Its performance is shown in parameter table 1.

实施例12Example 12

采用的缝制方式为针缝,其余同实施例1,制得成品。其性能见参数表1。The sewing method adopted was a needle stitch, and the rest was the same as in Example 1, and the finished product was obtained. Its performance is shown in parameter table 1.

实施例13Example 13

芯丝采用22dtex的氨纶裸丝(韩国晓星公司制)和75dtex-72f-丙纶DTY(中国维顺有限公司制),其余同实施例1,制得成品。其性能见参数表1。The core yarn was a 22 dtex spandex bare yarn (manufactured by Korea Hyosung Co., Ltd.) and 75 dtex-72f-polypropylene DTY (manufactured by China Weishun Co., Ltd.), and the same as in Example 1 to obtain a finished product. Its performance is shown in parameter table 1.

实施例14Example 14

鞘丝采用22dtex的氨纶裸丝(韩国晓星公司制)和75dtex-72f-丙纶DTY(中国维顺有限公司制),其余同实施例1,制得成品。其性能见参数表1。The sheath wire was made of 22 dtex spandex bare wire (manufactured by Korea Hyosung Co., Ltd.) and 75 dtex-72f-polypropylene DTY (manufactured by China Weishun Co., Ltd.), and the same as in Example 1 to obtain a finished product. Its performance is shown in parameter table 1.

实施例15Example 15

里层面料选用75dtex-72f-普通涤纶DTY(东丽合成纤维(南通)有限公司制)和22dtex的氨纶裸丝(韩国晓星公司制)进行编织得到的弹性针织物,其通气量189.0cm 3/cm 2/s,横纵向密度为58*65根/inch,横纵向伸长率为118.0%*216.0%。其余同实施例1,制得成品。其性能见参数表1。 The inner layer fabric is an elastic knitted fabric obtained by weaving 75dtex-72f-common polyester DTY (manufactured by Toray Synthetic Fiber (Nantong) Co., Ltd.) and 22dtex spandex bare silk (made by Korea Hyosung Co., Ltd.), and the airflow is 189.0cm 3 . /cm 2 /s, the transverse and longitudinal density is 58*65/inch, and the transverse longitudinal elongation is 118.0%*216.0%. The rest was the same as in Example 1, and the finished product was obtained. Its performance is shown in parameter table 1.

实施例16Example 16

采用75dtex-72f-普通涤纶FDY(东丽合成纤维(南通)有限公司制)形成的混纤加工丝代替芯鞘结构的长纤维棉,其余同实施例15,制得成品。其性能见参数表1。A blended fiber formed of 75 dtex-72f-common polyester FDY (manufactured by Toray Synthetic Fiber (Nantong) Co., Ltd.) was used instead of the long-fiber cotton of the core-sheath structure, and the same as in Example 15 to obtain a finished product. Its performance is shown in parameter table 1.

实施例17Example 17

表里层面料选用75dtex-72f-普通涤纶DTY(东丽合成纤维(南通)有限公司制)和22dtex的氨纶裸丝(韩国晓星公司制)进行编织得到的弹性针织物,其通气量为90.0cm 3/cm 2/s,横纵向密度为62*82根/inch;横纵向伸长率为59.0%*106.7%。其余同实施例1,制得成品,具体参数见表1。 The inner fabric of the watch is made of 75dtex-72f-common polyester DTY (made by Toray Synthetic Fiber (Nantong) Co., Ltd.) and 22dtex spandex bare wire (made by Korea Hyosung Co., Ltd.). The air-woven fabric is 90.0. Cm 3 /cm 2 /s, the transverse longitudinal density was 62*82 roots/inch; the transverse longitudinal elongation was 59.0%*106.7%. The rest is the same as in the first embodiment, and the finished product is obtained. The specific parameters are shown in Table 1.

实施例18Example 18

表里层面料选用75dtex-72f-普通涤纶DTY(东丽合成纤维(南通)有限公司制)和22dtex的氨纶裸丝(韩国晓星公司制)进行编织得到的弹性针织物,其通气量为55.0cm 3/cm 2/s;横纵向密度为62*82根/inch;横纵向伸长率为59.0%*96.0%。其余同实施例1,制得成品,具体参数见表1。 The inner fabric of the watch is made of 75dtex-72f-common polyester DTY (made by Toray Synthetic Fiber (Nantong) Co., Ltd.) and 22dtex spandex bare wire (made by Korea Hyosung Co., Ltd.), and the air-woven fabric is 55.0. Cm 3 /cm 2 /s; transverse longitudinal density is 62*82 roots/inch; transverse longitudinal elongation is 59.0%*96.0%. The rest is the same as in the first embodiment, and the finished product is obtained. The specific parameters are shown in Table 1.

由实施例1-18的填充体制得的外套、裤子、背心、连体服、冲锋衣、被子、枕头、睡袋、内衣、睡衣、毛衣、紧身裤、袜子或者运动服。A jacket, pants, vest, coveralls, jacket, quilt, pillow, sleeping bag, underwear, pajamas, sweater, leggings, socks, or sportswear obtained from the filling system of Examples 1-18.

比较例1Comparative example 1

里层面料选用经纬纱均为22dtex-24f-普通尼龙FDY(东丽合成纤维(南通)有限公司制)进行织造得到的机织物,其通气量为8.4cm 3/cm 2/s,经纬向密度为200*160根/inch,经纬向伸长率均为0。其余同实施例1,制得成品。其性能见参数表1。 The inner layer fabric is made of 22dtex-24f-normal nylon FDY (made by Toray Synthetic Fiber (Nantong) Co., Ltd.), and the air permeability is 8.4cm 3 /cm 2 /s It is 200*160/inch, and the warp and weft elongation is 0. The rest was the same as in Example 1, and the finished product was obtained. Its performance is shown in parameter table 1.

比较例2Comparative example 2

里层面料选用75dtex-72f-普通涤纶DTY(东丽合成纤维(南通)有限公司制)和22dtex的氨纶裸丝(韩国晓星公司制)进行编织得到的弹性针织物,其通气量244.0cm 3/cm 2/s,横纵向密度为56*63根/inch,横纵向伸长率为118.0%*216.0%。其余同实施例1,制得成品。其性能见参数表1。 The inner layer fabric is an elastic knitted fabric obtained by weaving 75dtex-72f-common polyester DTY (made by Toray Synthetic Fiber (Nantong) Co., Ltd.) and 22dtex spandex bare wire (made by Korea Hyosung Co., Ltd.), and its ventilation capacity is 244.0cm 3 . /cm 2 /s, the transverse and longitudinal density is 56 * 63 / inch, and the transverse longitudinal elongation is 118.0% * 216.0%. The rest was the same as in Example 1, and the finished product was obtained. Its performance is shown in parameter table 1.

比较例3Comparative example 3

采用22dtex的氨纶裸丝(韩国晓星公司制)作为芯丝,鞘丝采用了55dtex-24f-普通尼龙FDY(东丽合成纤维(南通)有限公司制),其余同实施例1,制得成品。其性能见参数表1。A 22 dtex spandex bare wire (made by Korea Hyosung Co., Ltd.) was used as the core wire, and the sheath wire was made of 55 dtex-24f-normal nylon FDY (manufactured by Toray Synthetic Fiber (Nantong) Co., Ltd.), and the rest was the same as in Example 1, and the finished product was obtained. . Its performance is shown in parameter table 1.

Figure PCTCN2017117920-appb-000001
Figure PCTCN2017117920-appb-000001

Figure PCTCN2017117920-appb-000002
Figure PCTCN2017117920-appb-000002

根据上表1、表2,According to the above Table 1, Table 2,

(1)由实施例1和实施例5可知,同等条件下,使用氨纶空包纱作为芯丝的填充棉制得的填充体和使用涤纶高弹纱作为芯丝的填充棉制得的填充体相比,两者在透气性、保温性、漏绒性以及穿着舒适性方面均相当;而前者的填充棉在长度方向上的伸长变化率以及填充棉在宽度方向上的偏移率均小于后者,因此,前者的洗涤后外观效果要优于后者。(1) It can be seen from Example 1 and Example 5 that, under the same conditions, a filler made of filled cotton using spandex yarn as a core yarn and a filler made of filled cotton using a polyester high-elastic yarn as a core yarn are known. In comparison, the two are equivalent in terms of gas permeability, heat retention, lint and wearing comfort; while the former's filled cotton has a rate of elongation change in the longitudinal direction and the offset ratio of the filled cotton in the width direction is smaller than The latter, therefore, the former has a better appearance after washing than the latter.

(2)由实施例5和实施例6可知,同等条件下,没有使用带状物的填充体和使用带状物的填充体相比,两者在透气性、保温性、漏绒性以及穿着舒适性方面均相当;而前者的填充棉在长度方向上的伸长变化率以及填充棉在宽度方向上的偏移率均要高于后者,因此,前者的洗涤后外观效果不及后者。(2) It can be seen from Example 5 and Example 6 that, under the same conditions, the filler which is not used for the belt is more permeable, heat-insulating, leak-proof, and worn than the filler using the belt. The comfort is equal; the former's length of change in the length of the filled cotton and the offset rate of the filled cotton in the width direction are higher than the latter, so the former is not as good as the latter after washing.

(3)由实施例7和实施例9可知,同等条件下,使用初期伸长率190%填充棉的填充体和使用初期伸长率250%填充棉的填充体相比,两者在透气性、保温性、漏绒性以及穿着舒适性方面均相当;前者的填充棉在长度方向上伸长变化率以及填充棉在宽度方向上的偏移率均小于后者,因此,前者的洗涤后外观效果要优于后者。(3) It can be seen from Example 7 and Example 9 that under the same conditions, the filler filled with cotton having an initial elongation of 190% and the filler filled with cotton having an initial elongation of 250% are both in gas permeability. , the heat preservation, the lint and the wearing comfort are equal; the former's filling cotton has a rate of elongation in the longitudinal direction and the offset ratio of the filling cotton in the width direction is smaller than the latter, and therefore, the former has a washed appearance. The effect is better than the latter.

(4)由实施例1和实施例10可知,同等条件下,采用经向伸长率7.0%、纬向伸长率9.0%的里层面料所得填充体和采用经向伸长率3.0%、纬向伸长率4.0%的里层面料所得填充体相比,前者的透气性优于后者;两者在保温性、漏绒性、穿着舒适性以及填充棉在宽度方向上的偏移率方面均相当,前者的填充棉在长度方向上的伸长变化率要小于后者,因此,前者的洗涤后外观效果要优于后者。(4) It can be seen from Example 1 and Example 10 that under the same conditions, a filler obtained by using an inner layer fabric having a warp elongation of 7.0% and a weft elongation of 9.0% and a warp elongation of 3.0% were used. Compared with the filler obtained from the inner layer fabric with a latitudinal elongation of 4.0%, the former has better gas permeability than the latter; the heat retention, the lint, the wearing comfort and the offset ratio of the filling cotton in the width direction are both. The aspect is equivalent. The former has a smaller rate of elongation change in the length direction than the latter. Therefore, the former has a better appearance after washing than the latter.

(5)由实施例1和实施例11可知,同等条件下,采用经向伸长率7.0%、纬向伸长率9.0%的表层面料所得填充体和采用经向伸长率3.0%、纬向伸长率4.0%的表层面料所得填充体相比,前者的透气性优于后者;两者在保温性、漏绒性、填充棉在长度方向的伸长变化率以及穿着舒适性方面均相当;前者的填充棉在宽度方向上的偏移率小于后者,因此,前者的洗涤后外观效果要优于后者,因此,前者的洗涤后外观效果要优于后者。(5) It can be seen from Example 1 and Example 11 that under the same conditions, the filler body obtained by using a surface layer having a warp elongation of 7.0% and a weft elongation of 9.0% and a warp elongation of 3.0% and weft are used. Compared with the filler obtained from the surface fabric having an elongation of 4.0%, the former has better gas permeability than the latter; both of them have thermal insulation, lint loss, elongation change rate of the filled cotton in the longitudinal direction, and wearing comfort. The former has a smaller offset ratio in the width direction than the latter. Therefore, the former has a better appearance after washing than the latter. Therefore, the former has a better appearance after washing than the latter.

(6)由实施例1和实施例12可知,同等条件下,采用超音波的缝制方式所得填充体和采用针缝的缝制方式所得填充体相比,前者的漏绒性优于后者,两者在保温性、透气性、填充棉在宽度方向上的偏移率以及穿着舒适性方面均相当;但前者在长度方向上的伸长变化率要小于后者,因此,前者的洗涤后外观效果要优于 后者。(6) It can be seen from the first embodiment and the twelfth embodiment that under the same conditions, the obtained body obtained by the ultrasonic sewing method is superior to the latter by the filling body obtained by the stitching method. The two are equivalent in terms of heat retention, gas permeability, offset ratio of the filling cotton in the width direction, and wearing comfort; however, the elongation rate of the former in the longitudinal direction is smaller than that of the latter, and therefore, after the washing of the former The appearance is better than the latter.

(7)由实施例1和实施例13可知,同等条件下,填充棉采用氨纶空包纱作为芯丝所得填充体和填充棉采用丙纶/氨纶作为芯丝所得填充体相比,前者的保温性不及后者;两者在漏绒性、透气性、穿着舒适性、填充棉在长度方向上伸长变化率以及在宽度方向上偏移率方面均相当;但前者的外观效果要优于后者。(7) It can be seen from Example 1 and Example 13 that under the same conditions, the filler of the filled cotton is made of spandex yarn as the core yarn, and the filler of the filled cotton is made of polypropylene/spandex as the core yarn. Less than the latter; both are comparable in terms of lint, breathability, wearing comfort, rate of elongation of the filled cotton in the length direction, and offset in the width direction; however, the former has a better appearance than the latter. .

(8)由实施例1和实施例16可知,同等条件下,长纤维充填物通过空气交络一体化所得填充体和长纤维充填物通过混纤方式(非空气一体化)所得填充体相比,前者保温性优于后者;两者在透气性、漏绒性、填充棉在洗涤后宽度方向上的偏移率以及穿着舒适性方面均相当;前者的长纤维填充棉在洗涤后长度方向的伸长变化率小于后者,因此前者的洗涤后外观效果要优于后者。(8) It can be seen from Example 1 and Example 16 that, under the same conditions, the long fiber filler is obtained by air-combining and the obtained filler body and the long fiber filler are compared by the filler obtained by the mixed fiber method (non-air integration). The former is superior to the latter; the two are equivalent in terms of gas permeability, lint loss, offset of the filled cotton in the width direction after washing, and wearing comfort; the long fiber filled cotton of the former is in the longitudinal direction after washing. The elongation change rate is smaller than the latter, so the former has a better appearance after washing than the latter.

(9)由实施例3和实施例17可知,同等条件下,仅里层采用弹性面料所得填充体和表里层均采用弹性面料所得填充体相比,两者在透气性、保温性、漏绒性、外观效果、填充棉在长度方向上的伸长变化率以及在宽度方向上的偏移率方面均相当;但前者的穿着舒适性不及前者。(9) It can be seen from Example 3 and Example 17 that under the same conditions, only the inner layer of the elastic layer obtained by using the elastic fabric and the inner layer of the inner layer are made of an elastic fabric, and the two are in gas permeability, heat retention, and leakage. The pileability, the appearance effect, the elongation change rate of the filled cotton in the longitudinal direction, and the offset ratio in the width direction are all comparable; however, the former is less comfortable to wear than the former.

(10)由比较例1和实施例1可知,同等条件下,采用通气量为8.4cm 3/cm 2/s作为里层面料所得填充体和采用通气量为13.5cm 3/cm 2/s作为里层面料所得填充体相比,前者的透气性比较差。 (10) It can be seen from Comparative Example 1 and Example 1 that under the same conditions, the filling body obtained by using the aeration amount of 8.4 cm 3 /cm 2 /s as the inner layer fabric and the ventilation amount of 13.5 cm 3 /cm 2 /s were used. Compared with the filler obtained from the inner layer fabric, the former has poor air permeability.

(11)由比较例2和实施例15可知,同等条件下,采用通气量为244.0cm 3/cm 2/s作为里层面料所得填充体和采用通气量为189.0cm 3/cm 2/s作为里层面料所得填充体相比,前者的保温性比较差。 (11) It can be seen from Comparative Example 2 and Example 15 that under the same conditions, the filling body obtained by using the aeration amount of 244.0 cm 3 /cm 2 /s as the inner layer fabric and the ventilation amount of 189.0 cm 3 /cm 2 /s were used. Compared with the filler body obtained from the inner layer fabric, the former has poor heat preservation properties.

(12)由比较例3和实施例1可知,同等条件下,采用氨纶裸丝/尼龙纤维作为填充棉所得填充体和采用氨纶空包纱/涤纶纤维作为填充棉所得填充体相比,前者的保温性和洗涤后的外观效果均比较差。(12) It can be seen from Comparative Example 3 and Example 1 that, under the same conditions, the filler body obtained by using the spandex bare yarn/nylon fiber as the filling cotton and the filler body using the spandex hollow/polyester fiber as the filling cotton are compared with the former. Both the heat retention and the appearance after washing are relatively poor.

Claims (10)

一种填充体,包括表层面料、里层面料以及表里层面料之间的充填物,其特征是:所述里层面料的通气量在10.0~200.0cm 3/cm 2/s之间,所述充填物为芯鞘结构的长纤维填充棉、且其中至少含有涤纶长纤维。 A filling body comprising a surface fabric, an inner layer fabric and a filling material between the inner layer fabric, wherein the inner layer fabric has a ventilation capacity of between 10.0 and 200.0 cm 3 /cm 2 /s. The filler is a long-fiber filled cotton of a core-sheath structure, and at least contains long polyester fibers. 根据权利要求1所述填充体,其特征是:所述充填物的芯丝中含有弹性纤维。The filler according to claim 1, wherein the core of the filler contains elastic fibers. 根据权利要求1所述填充体,其特征是:所述填充体还包含一带状物,所述带状物的一侧与所述充填物相连接、另一侧与表里层面料相连接。The filling body according to claim 1, wherein the filling body further comprises a belt, one side of the belt is connected to the filling and the other side is connected to the inner layer fabric. . 根据权利要求2或3中所述填充体,其特征是:所述充填物在长度方向上的伸长率为1.0%~200.0%。The filler according to claim 2 or 3, wherein the filler has an elongation in the longitudinal direction of 1.0% to 200.0%. 根据权利要求4中所述填充体,其特征是:所述表层面料和里层面料至少有一方为弹性面料,所述弹性面料的横向和纵向的伸长率均在5.0%以上。The filling body according to claim 4, wherein at least one of the surface layer fabric and the inner layer fabric is an elastic fabric, and the elastic fabric has an elongation in both the transverse direction and the longitudinal direction of 5.0% or more. 根据权利要求1中所述填充体,其特征是:所述填充体通过超声波缝制得到。A filler body according to claim 1, wherein said filler body is obtained by ultrasonic sewing. 根据权利要求5中所述填充体,其特征是:所述充填物中还含有丙纶长纤维。A filler according to claim 5, wherein said filler further comprises polypropylene long fibers. 根据权利要求5中所述填充体,其特征是:所述填充体洗涤5回后,测得所述充填物在长度方向上的伸长变化率为10.0%以下、在宽度方向上的偏移率为20.0%~60.0%。The filling body according to claim 5, wherein after the filling body is washed for 5 times, the elongation change rate of the filling material in the longitudinal direction is measured to be 10.0% or less, and the width direction is shifted. The rate is 20.0% to 60.0%. 根据权利要求1中所述填充体,其特征是:所述充填物为空气缠绕一体化而成的长纤维填充棉。The filler according to claim 1, wherein said filler is a long-fiber filled cotton integrally formed by air winding. 一种由权利要求1所述填充体制得的外套、裤子、背心、连体服、冲锋衣、被子、枕头、睡袋、内衣、睡衣、毛衣、紧身裤、袜子或者运动服。A jacket, trousers, vest, coveralls, jacket, quilt, pillow, sleeping bag, underwear, pajamas, sweater, leggings, socks or sportswear provided by the filling system of claim 1.
PCT/CN2017/117920 2016-12-23 2017-12-22 Filling body and use thereof Ceased WO2018113766A1 (en)

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