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WO2018105121A1 - Article-locating and -gripping device - Google Patents

Article-locating and -gripping device Download PDF

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Publication number
WO2018105121A1
WO2018105121A1 PCT/JP2016/086805 JP2016086805W WO2018105121A1 WO 2018105121 A1 WO2018105121 A1 WO 2018105121A1 JP 2016086805 W JP2016086805 W JP 2016086805W WO 2018105121 A1 WO2018105121 A1 WO 2018105121A1
Authority
WO
WIPO (PCT)
Prior art keywords
article
gripping
sensor
search
suction
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2016/086805
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French (fr)
Japanese (ja)
Inventor
啓樹 篠原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyo Kanetsu Solutions KK
Original Assignee
Toyo Kanetsu Solutions KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Kanetsu Solutions KK filed Critical Toyo Kanetsu Solutions KK
Priority to JP2018555431A priority Critical patent/JP7027335B2/en
Priority to PCT/JP2016/086805 priority patent/WO2018105121A1/en
Publication of WO2018105121A1 publication Critical patent/WO2018105121A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J13/00Controls for manipulators
    • B25J13/08Controls for manipulators by means of sensing devices, e.g. viewing or touching devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J15/00Gripping heads and other end effectors
    • B25J15/06Gripping heads and other end effectors with vacuum or magnetic holding means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J15/00Gripping heads and other end effectors
    • B25J15/08Gripping heads and other end effectors having finger members

Definitions

  • the present invention relates to an article gripping device for recognizing, gripping, and transferring an object.
  • the present invention relates to an article gripping device of a robot arm for automatic article transfer in refilling transfer of a delivery box or the like of a variety of products at a distribution / delivery base.
  • robots are used to transfer products to shipping containers for sorting and packaging multi-variety products received in large quantities by destination.
  • the robot arm is operated to hold (pick up) the product.
  • a camera image recognition device or the like is used. The inside of the product box is imaged, only the specific product is recognized, the robot arm moves to the specified position according to the data such as the external shape of the product, grips the specified product, and then moves to the shipping container Place (transfer).
  • the main technique is to hold a product by vacuum suction by applying a vacuum suction pad to the product.
  • it has not yet reached a technology that exhibits the function of successively attracting and holding products having a wide variety of external shapes.
  • Patent Document 1 in an automated system for gripping an article using a robot or the like, an object gripping by suction suction using a suction head by calculating a workpiece gripping position for each operation using a vision system that replaces human eyes
  • a technique for recognizing and gripping an article having various shapes since it is a technical idea of gripping an article only by a technique using adsorption, a technique for recognizing and gripping an article having various shapes has not been achieved. It is not suitable for gripping an article that is recognized while searching for articles having various shapes and that selects the method that is most easily gripped.
  • a work gripping position is calculated for each operation and a movement instruction is issued to the robot using a vision system that replaces human eyes.
  • a vision system that replaces human eyes.
  • the position information of the case and the workpiece must be measured and the robot must be instructed to operate.
  • This processing time is a number that is always included in each operation, leading to an increase in cycle time.
  • a general vision system is composed of a camera, lighting equipment, and a controller, which leads to a complicated system and high cost.
  • a variety of sensor functions can be used to identify and identify products, safely grasp the goods in the most suitable way, and quickly transfer them.
  • Providing a gripping function is an object of the present invention.
  • an article search and gripping device includes: A sensor for sensing an article; a mechanism for gripping an article; an article gripping transfer mechanism having the sensor and the gripping mechanism; an article sensing information of the sensor; the gripping mechanism; and a control mechanism for controlling the article gripping transfer mechanism. It is provided and configured.
  • the article search and gripping device receives article information whose position is recognized by the sensing sensor, and the control mechanism controls the gripping mechanism and the article gripping transfer mechanism to search and grip the article. It has the feature to do.
  • the detection sensor includes a negative pressure (air pressure) sensor and / or a laser sensor and / or an ultraviolet sensor and / or an infrared sensor and / or a visible light sensor and / or Or a microwave sensor and / or an ultrasonic sensor, and / or the sensing sensor is a limit switch and / or a temperature sensor (thermistor) and / or a conductive probe and / or a photoelectric tube and / or a pressure sensitive sensor and / or magnetic. It is characterized by being a sensor.
  • a plurality of these article detection sensors are installed substantially uniformly or randomly on the gripping mechanism, and can detect the presence of the article while approaching the article according to the movement of the gripping mechanism.
  • the installation direction of the sensor is not limited, and may be installed over the entire surface of the gripping mechanism.
  • each sensing sensor has a unique sensing function. Moreover, it does not exclude that an image recognition is provided.
  • the sensing sensor recognizes the article as a temperature difference by electrically sensing the difference in electrical resistance with respect to conductivity.
  • the sensing sensor In ultrasonic recognition, the presence of an article is detected by irradiating the article with ultrasonic waves and capturing the response sound waves. Depending on the detection level, even the size and shape of the article can be recognized.
  • Vacum is an adsorption method for gripping and does not participate in the sensing and recognition of the article, but can also be used as a means for sensing and recognizing the article by detecting the weight of the article adsorbed by the bacum. .
  • the change in negative air pressure in the vacuum also functions as a detection sensor.
  • the article searching and gripping device is characterized in that the gripping mechanism performs an operation of searching for an article in accordance with a program of the control mechanism that receives article information from the sensing sensor.
  • the operation of searching for an article is an operation in which the article moves close to the inside of a container in which the article is randomly placed, for example, the inside rotates clockwise from the outline toward the center, for example, the inside from the center. It is an operation that moves to rotate outward while drawing a circular arc counterclockwise, and gradually approaches the article.
  • the article detection sensor installed in the gripping mechanism sequentially senses articles and transmits information to the control unit.
  • the article search and gripping device determines the next operation to be performed by the article gripping / transferring mechanism based on the transmission information. These operations are performed by instructions of a control mechanism programmed according to a predetermined algorithm. It may be determined on the basis of a judgment algorithm such as the ease of gripping the article, the approach distance with the article, or whether the article is limited or not.
  • the gripping mechanism is a vacuum suction suction mechanism and / or an electrostatic suction pad mechanism and / or an electromagnet mechanism and / or a pick hand mechanism (28 in FIG. 7).
  • the method of gripping an article includes suction suction gripping using a suction pad, electrostatic suction suction gripping using an electrostatic suction pad, magnetic force suction gripping using an electromagnet, and a method of gripping and gripping an article like a pick hand.
  • the detailed components of these gripping mechanisms can be installed on almost the entire surface of the gripping mechanism as well as the sensing sensor.
  • the present invention does not limit the gripping mechanism which is the details of the article gripping transfer mechanism.
  • the gripping mechanism grips and transfers the article according to information instructed by the control mechanism based on the article detection information from the detection sensor.
  • the gripping mechanism is selected according to the aspect of the article being gripped. For example, if the base material of the gripping mechanism is a flexible member, the suction pad can be enclosed and sucked and sucked from the outside so as to wrap an article having an indefinite shape.
  • the article searching and gripping device can selectively grip only an article selected according to the characteristics of the article. For example, when an article having magnetism is sensed, magnetic force adsorption and gripping may be performed. For example, when only a frozen article is gripped, the article may be selected using a thermistor sensor. For example, when holding and transferring a bag-like air-packed article, it may be held using suction suction or a pick hand.
  • the article search and gripping device is not limited to the details of the sensing sensor and the gripping mechanism installed in the gripping mechanism, but the gripping mechanism having the same article gripping mechanism as the gripping mechanism details of multiple types of sensors and multiple methods. It may be installed in.
  • the gripping ability improves as each part is reduced. It is possible to select and select a dedicated gripping mechanism according to the type of article, or to include a plurality of gripping functions according to the type of article in one gripping mechanism.
  • the article searching and gripping device is a technical idea for performing a gripping and transferring operation having a function of approximating an operation in which a human hand enters a container, searches for an article, and grasps and takes out the article.
  • the control mechanism controls the detection sensor mechanism and the gripping mechanism.
  • various articles can be selected and transferred quickly and efficiently. Further, it can be held and transferred without being restricted by properties such as the size, weight, outer shape, and surface state of the article. According to the present invention, it is possible to realize an article searching and gripping apparatus capable of significantly improving the safety and workability of sorting and transferring various kinds of goods at a distribution base and at the same time improving the economic efficiency.
  • FIG. 1 is a conceptual diagram showing an outline of an article search and gripping device according to an embodiment of the present invention.
  • an article search and gripping device according to an embodiment of the present invention includes an arm 10 and a gripping mechanism 11 of a robot mechanism.
  • the arm 10 connected to the robot system or the like is connected to the gripping mechanism 11 via the rotation drive mechanism 12.
  • the rotation drive mechanism 12 can turn the gripping mechanism 11 in any direction by being driven to rotate.
  • the arm 10 is a system that can move in the three-dimensional directions of the X, Y, and Z axes.
  • the surface of the article is vacuum-sucked and held.
  • the suction pads 13 are arranged substantially evenly.
  • Optical sensors 14 arranged substantially evenly are installed in the gap between the suction pads.
  • the optical sensor 14 shown in FIG. 1 has a sensor function of sensing an article by irradiating visible light, ultraviolet light, infrared light, or the like from its tip.
  • a sensor function of sensing an article by irradiating visible light, ultraviolet light, infrared light, or the like from its tip There are a number of well-known techniques for sensing an article by detecting the attenuation rate of reflected light of the irradiated light, the frequency, the blocking of light, and the like, such as many types of phototubes.
  • the shape of an article (product) 15 whose presence has been detected by a number of optical sensors 14 is recognized by the control mechanism of the article search and gripping device according to an embodiment of the present invention
  • the arm 10 and the gripping mechanism 11 operate and are sucked and gripped by the suction pad 13.
  • the plurality of suction pads 13 include an air suction mechanism inside, for example, and suck and hold the surface of the article 15 by vacuum suction according to the shape of the article.
  • the suction pad 13 that is not in contact with the article may be opened by stopping the suction operation.
  • the feature of the article search and gripping device is that the article to be gripped can be freely recognized by utilizing the function of the optical sensor 14 as described above. That is, the optical sensor 14 has a searching function for sensing an article in accordance with the driving of the arm 10 and the rotation driving mechanism 12. For example, even when there are a large number of different articles, the optical sensor 14 of the gripping mechanism 11 can sense a large number of different articles forward according to the movement of the arm 10 and the rotary drive mechanism 12. All the information is transmitted and grasped to the control mechanism of the article search and gripping device according to the embodiment of the present invention, and it is determined which article at which position is to be sucked and gripped. Then, the article is sucked and held according to the function. The gripped article is moved and placed in, for example, a shipping box (a series of operations of sensing, gripping, moving, and placing is referred to as gripping / transferring work).
  • gripping / transferring work a series of operations of sensing, gripping, moving, and
  • FIG. 1A is a conceptual diagram showing an outline of detection using a vacuum suction sensor of an article searching and gripping apparatus according to an embodiment of the present invention.
  • the broken line portion in the figure shows the article detection and gripping mechanism using the vacuum suction sensor 2.
  • the article (product) 15 that has come into contact with the suction pad 13 sucked by the air 1 is suctioned and gripped by the gripping mechanism 11.
  • the vacuum suction sensor 2 that functions as a sensor senses (detects) the reduced pressure generated by gripping the article 15. You may detect a weight etc. simultaneously.
  • These pieces of information are sent to the control mechanism 19.
  • the air suction of the suction pad 13 on which the article is not sucked is stopped, and the arm 10 of the article gripping / transferring mechanism works to move and place the article.
  • FIG. 2 is a conceptual diagram showing an outline of detection using an optical sensor of an article searching and holding mechanism according to an embodiment of the present invention.
  • FIG. 2 is a conceptual diagram showing the concept of functions including the inside of FIG.
  • optical sensors 14 photoelectric tubes 14A in the figure
  • suction pads 13 are installed substantially evenly in the gaps.
  • the article sensed by the optical sensor 14 is vacuum-sucked by the suction pad 13.
  • the vacuum degassing system 17 is performed through the air pipe 16.
  • a plurality of phototubes 14A are installed in the gripping mechanism 11, and a plurality of suction pads 13 are provided in the gap between the phototubes 14A.
  • the phototube 14A has a sensor function for transmitting detection light to an article underneath and sensing and detecting the presence of the article.
  • the entire shape of the sensed article can be recognized.
  • Information on the recognized article is transmitted to the control mechanism 19, and the suction pad 13 sucks and holds the article in accordance with an instruction from the control mechanism 19.
  • the suction pads 13 are equally distributed as in the photoelectric tube 14A, the suction gripping by the plurality of suction pads 13 may be a specification in which only the suction pads instructed from the control mechanism 19 operate. Of course, there is no problem because the portion where the article does not contact is not involved in the suction operation.
  • the means for recognizing the presence of an article is not limited to a phototube.
  • the reflection may be captured by irradiating a laser beam, or the reflection may be detected by irradiating infrared, ultraviolet or microwave.
  • a sound wave such as an ultrasonic sensor.
  • optical sensors can be used.
  • the structure is the same as the article sensing by the phototube.
  • the article search and gripping device according to an embodiment of the present invention is characterized in that such various optical sensors can be arbitrarily arranged.
  • the control mechanism 19 shown in FIG. 2 not only controls the movement of the article searching and gripping device according to one embodiment of the present invention, but also has a pre-programmed algorithm for searching for and transferring all articles.
  • the specific operation of the searching and picking / transferring apparatus according to the embodiment of the present invention is only one operation extracted from the operation.
  • FIG. 3 is a conceptual diagram showing an outline of detection using a contact switch of an article search and gripping device according to an embodiment of the present invention.
  • a contact switch 20 is used in the inside of the gripping mechanism 11 of the article searching and gripping device according to the embodiment of the present invention, not an optical sensor.
  • a typical contact switch 20 includes a limit switch 21 and the like.
  • a conceptual diagram of the limit switch 21 is shown in a broken line in FIG. It has a function of electrically sensing the article by the contact of the plunger 22.
  • the article search and gripping device can use an article recognition mechanism using a contact switch 20 instead of an optical sensor such as a phototube in the case of FIG. .
  • a typical contact sensor is a limit switch 21.
  • the limit switch 21 installed in the gripping mechanism 11 in an evenly distributed manner pushes up the plunger 22 by contact with an article and exhibits a contact sensing function.
  • the limit switch 21 sequentially contacts the surface of the article as the gripping mechanism 11 moves downward. That is, the sensed information of the contact plunger 22 is directly linked to the control mechanism 19 to recognize the shape of the article.
  • the control mechanism 19 may analyze the article shape information and hold the article using the most suitable suction pad 13.
  • the limit switch 21 and the suction pad 13 can perform a movement operation suitable for the article suction grip together with the gripping mechanism 11.
  • the direction in which the limit switch 20 is installed need not be limited to the downward direction as shown in FIG. It is added that the direction in which the limit switch 20 faces can be arbitrarily set. These directions should just be set effectively in the direction in which the gripping mechanism operates based on the searching function.
  • FIG. 4 is a conceptual diagram showing an outline of detection using the thermistor of the article searching and gripping device according to the embodiment of the present invention.
  • the sensor mechanism for detecting an article is constituted by a thermistor (temperature detection sensor) 23.
  • the thermistor 23 can recognize the article by detecting a temperature difference by contact with the article. Similar to FIGS. 2 and 3, sensing an article is the same. However, what is most characteristic of the thermistor 23 is the characteristics of the sensed article.
  • the thermistor 23 recognizes the shape of the article simultaneously with the contact with the article.
  • the thermistor 23 has a function of selecting a necessary article from various articles by giving and limiting a certain detection temperature to the thermistor 23. it can. In other words, this is effective when, for example, it is desired to search and recognize only frozen items from a large number of articles.
  • the sensing function using the thermistor 23 of the article search and gripping device according to one embodiment of the present invention can selectively select and grip the article.
  • the thermistor 23 instructed by the control mechanism 19 to detect a constant temperature senses only an article having a constant temperature, and based on the article information, the control mechanism 19 operates the suction pad 13 to grip and transfer the article. It will be posted.
  • FIG. 5 is a conceptual diagram showing an outline of attraction using an electrostatic attraction disk of an article search and gripping device according to an embodiment of the present invention.
  • the specification of the suction pad 13 is replaced with an electrostatic suction disk 24.
  • the surface of the electrostatic suction disk 24 is a flexible member, when it comes into contact with the article, the attractive force due to electrostatic attraction also functions, contacts in a large area so as to cover the article surface, and is soft instead of air suction. It has a function to grip an article flexibly.
  • FIG. 6 is a conceptual diagram showing an outline of gripping using an electromagnet of an article searching and gripping device according to an embodiment of the present invention.
  • a conductive probe 25 having an electrode at the tip is used for a sensor function for sensing an article.
  • the specification for suction gripping is the electromagnet 26 instead of the suction pad 13.
  • the outline of the function of the conductive probe 25 is shown in the broken line. The article is electrically sensed by contacting the article with the tip probe.
  • the magnetism of the magnetic article can be stimulated by passing a constant current from the conductive probe 25 at the same time as detecting the contact of the conductive probe 25 with the article.
  • the magnetic material is gripped by magnetic force by a gripping plate that is an electromagnet 26.
  • the search-and-pick transfer apparatus enables a user to search for an article by freely utilizing a sensor function, and to select and transfer according to the characteristics of the article.
  • FIG. 7 is a conceptual diagram showing an outline of a gripping mechanism using a pick hand of an article searching and gripping apparatus according to an embodiment of the present invention.
  • a pick hand 28 is used in place of the article gripping mechanism with a suction pad.
  • the pick hand 28 has a plurality of gripping claws 29 at its tip, and has a function of sandwiching and gripping the surface of the article by opening and closing the gripping claws 29. It functions for gripping soft articles, cloth articles, bag-like articles, and the like.
  • an article is sensed by a plunger 22 (shown by a broken line in FIG. 3) of the limit switch 20 and is a soft article, a cloth article, or a bag-like article together with information such as the outer shape of the article. Can also be obtained, so that the article gripping mechanism can be selected as the pick hand 28.
  • FIG. 8 is a conceptual diagram in the case where the article detection function of the article search and gripping device according to an embodiment of the present invention is a light emitting / receiving phototube.
  • the light emitting / receiving photoelectric tube 30 has a tip portion divided into two, one is constituted by a light projector 32 and the other is constituted by a light receiver 31, and light 33 running through the gap. Sensation of decay.
  • the surface of the article is sensed by the light emitting / receiving photoelectric tube 30, the article can be picked and picked by the pick hand 28 as in FIG. 7 based on the article recognition information as described above.
  • the article searching and gripping device searches for and senses an article by the sensor mechanism laid on the gripping mechanism 11, and sends all information that can be grasped by the sensor function to the control mechanism. Then, the control mechanism sends instruction information for gripping the article to the article gripping mechanism according to a preprogrammed algorithm, and the gripping mechanism 11 grips and transfers the article based on the optimum function.
  • the gripping mechanism can also use various types of gripping mechanisms as described above.
  • the article search and gripping device can be arranged in any position, direction, number, arrangement, etc. in the gripping mechanism. By providing it side by side, it is possible to perform optimum gripping transfer corresponding to the specification of the article gripped in accordance with the optimum gripping instruction of the control mechanism. Depending on the function of the sensor mechanism, it is also possible to selectively hold and transfer articles.
  • the shape of the gripping mechanism 11 of the article searching and gripping device according to the embodiment of the present invention is not limited to the planar shape described with reference to the above figure. It is a technical idea that includes a substantially circular, elliptical, substantially spherical shape as a gripping mechanism, and an arbitrary shape as an indefinite shape in some cases. Further, not only the gripping mechanism but also a flexible material or the like can be selected as the material of the sensor mechanism and the gripping transfer mechanism. The laying arrangement and direction of the sensor mechanism and the gripping mechanism of the article gripping transfer mechanism can be arbitrarily set.
  • various articles can be selected and transferred quickly and efficiently. Moreover, it can be held and transferred without being restricted by the form such as the size, weight, outer shape, and surface state of the article.
  • An article search and gripping device that can significantly improve the safety and workability of sorting and transferring a wide variety of articles at a distribution base and can also improve economic efficiency is realized.
  • the present application is not limited to merchandise selection and transfer in the logistics industry, but brings great benefits to all industries including the manufacturing industry.

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  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Human Computer Interaction (AREA)
  • Manipulator (AREA)

Abstract

Provided is an article-locating and –gripping function capable of recognizing and specifying merchandise by a variety of sensor functions, safely gripping an article with the most suitable method and quickly transferring the same without using an expensive robot that is operated on the basis of a detailed program. This article-locating and –gripping device is equipped with: sensors for detecting articles; a mechanism for gripping the article; an article-gripping and –transferring mechanism that comprises said sensors and said gripping mechanism; and a control mechanism for controlling the article detection information of said sensors, said gripping mechanism, and said article-gripping and –transferring mechanism.

Description

物品探りあて把持装置Article search and gripping device

 本発明は、対象物を認識し把持し移載するための物品把持装置に関する。特に、物流集配拠点での多品種商品の配送箱等の詰め替え移載における自動物品移載のロボットアームの物品把持装置に関する。 The present invention relates to an article gripping device for recognizing, gripping, and transferring an object. In particular, the present invention relates to an article gripping device of a robot arm for automatic article transfer in refilling transfer of a delivery box or the like of a variety of products at a distribution / delivery base.

 商品物流拠点においては、大量に入荷される多品種商品を仕向け先別に仕分け包装するための商品の出荷容器への移載作業を、ロボット等を利用して行っている。この場合、他種多様な形状を有する商品の中から指定商品のみを特定し、認識し、ロボットアームを操作して商品を把持(ピックアップ)するが、このためにはカメラ画像認識装置等を用いて商品箱内を画像撮影し、特定商品のみを認識し、その商品の外形等のデータに応じてロボットアームが指定位置に移動して指定商品を把持し、その後出荷容器に移動して商品を配置(移載)する。 At product distribution bases, robots are used to transfer products to shipping containers for sorting and packaging multi-variety products received in large quantities by destination. In this case, only the designated product is identified and recognized from products having various other shapes, and the robot arm is operated to hold (pick up) the product. For this purpose, a camera image recognition device or the like is used. The inside of the product box is imaged, only the specific product is recognized, the robot arm moves to the specified position according to the data such as the external shape of the product, grips the specified product, and then moves to the shipping container Place (transfer).

 しかしこの作業は、商品を画像認識により特定し且つ形状の確認を要することから、アームによる商品外形に応じた保持動作など非常に綿密なプログラムによるロボット操作が必要となり、できる限り早く効率的に大量の商品を移載することを要求される物流拠点においては、作業が遅すぎる上に、綿密なプログラム制御により高価なロボットなどを必要とする等、経済的な負荷が大きく、現実的な効率化作業には至っていない。 However, this work requires identifying the product by image recognition and confirming the shape, so robot operation by a very detailed program such as holding operation according to the product outer shape by the arm is required, and mass production is performed as quickly and efficiently as possible. In logistics bases that are required to transfer products, work is too slow and requires expensive robots with careful program control. Work has not been completed.

 実際のロボットアームによる商品保持においては、真空吸引パッドを商品にあてがい真空吸着によって商品を把持する手法が主技術となっているが、一様に平面をもつ物品に対しては真空吸引パッドによる吸着は対応できるが、多種多様な外観形状を有する商品を逐次吸着把持する機能を発揮する技術には至っていない。 In actual product holding with a robot arm, the main technique is to hold a product by vacuum suction by applying a vacuum suction pad to the product. However, it has not yet reached a technology that exhibits the function of successively attracting and holding products having a wide variety of external shapes.

 たとえば、特許文献1では、ロボット等を用いた物品把持の自動化システムにおいて、人の目に替わるビジョンシステムを用いて、動作毎にワーク把持位置を計算して吸着ヘッドを用いた吸引吸着による物品把持の技術思想が開示されている。しかし、この例では、物品を吸着による手法のみで把持する技術思想であるため、様々な形状である物品を認識して把持する技術には至っていない。様々な形状である物品を探りながら認識し、且つ最も把持し易い方法を選択して行う物品把持には適合できていない。 For example, in Patent Document 1, in an automated system for gripping an article using a robot or the like, an object gripping by suction suction using a suction head by calculating a workpiece gripping position for each operation using a vision system that replaces human eyes The technical idea of is disclosed. However, in this example, since it is a technical idea of gripping an article only by a technique using adsorption, a technique for recognizing and gripping an article having various shapes has not been achieved. It is not suitable for gripping an article that is recognized while searching for articles having various shapes and that selects the method that is most easily gripped.

 またその他の従来技術では、ロボット等を用いた物品把持の自動化システムにおいて、人の目に代わるビジョンシステムを用いて、動作毎にワーク把持位置を計算してロボットに移動指示を出している。この方式では、ロボットシステムを用いてワークを把持する際に、ケース及びワークの位置情報を測定しロボットに動作指示しなければならない。この処理時間は各動作に必ず含まれる数字であり、サイクルタイムの拡大につながる。また、一般的なビジョンシステムは、カメラ、照明機器、コントローラにて構成され、システムの複雑化とコスト高につながっている。 In another conventional technique, in an article gripping automation system using a robot or the like, a work gripping position is calculated for each operation and a movement instruction is issued to the robot using a vision system that replaces human eyes. In this system, when gripping a workpiece using a robot system, the position information of the case and the workpiece must be measured and the robot must be instructed to operate. This processing time is a number that is always included in each operation, leading to an increase in cycle time. In addition, a general vision system is composed of a camera, lighting equipment, and a controller, which leads to a complicated system and high cost.

特開2013-169640号公報JP 2013-169640 A

 精密なプログラムに基づき稼働する高価なロボットを用いずに、様々なセンサー機能により商品を認識し特定し、最も適した方法で物品を安全に把持し、素早く移載することが可能な探りあて物品把持機能を提供することが本発明の課題である。 Rather than using an expensive robot that operates based on a precise program, a variety of sensor functions can be used to identify and identify products, safely grasp the goods in the most suitable way, and quickly transfer them. Providing a gripping function is an object of the present invention.

 かかる課題を解決するため、本発明に係る物品探りあて把持装置は、
 物品を感知するセンサーと
 物品を把持する機構と
 上記センサーと上記把持機構を有する物品把持移載機構と
 上記センサーの物品感知情報と上記把持機構と上記物品把持移載機構を制御する制御機構と
を具備して構成される。
In order to solve such a problem, an article search and gripping device according to the present invention includes:
A sensor for sensing an article; a mechanism for gripping an article; an article gripping transfer mechanism having the sensor and the gripping mechanism; an article sensing information of the sensor; the gripping mechanism; and a control mechanism for controlling the article gripping transfer mechanism. It is provided and configured.

 また本発明に係る物品探りあて把持装置は、上記感知センサーによって位置を認識した物品情報を受け、上記制御機構が上記把持機構及び上記物品把持移載機構を制御することによって物品を探りあてて把持することに特徴を有する。 The article search and gripping device according to the present invention receives article information whose position is recognized by the sensing sensor, and the control mechanism controls the gripping mechanism and the article gripping transfer mechanism to search and grip the article. It has the feature to do.

 一般的に、物品把持作業において物品を認識する手法は主に画像認識によるものがほとんどであり、画像によって認識した物品に対して次にどの順番でどのように物品を把持し移載するかは予めアルゴリズムが組まれておりその指示通りにプログラムが成されて機械操作に繋がっている。 In general, most of the methods for recognizing an article in the object gripping work are mainly based on image recognition. In what order and how to grasp and transfer the article to the article recognized by the image in the next order. An algorithm is set in advance, and a program is made according to the instruction, leading to machine operation.

 本発明に係る本発明に係る物品探りあて把持装置は、上記感知センサーが、負圧(エアー圧)センサー及び/若しくはレーザセンサー及び/若しくは紫外線センサー及び/若しくは赤外線センサー及び/若しくは可視光センサー及び/若しくはマイクロ波センサー及び/若しくは超音波センサーであること、及び/又は上記感知センサーが、リミットスイッチ及び/若しくは温度センサー(サーミスタ)及び/若しくは導電プローブ及び/若しくは光電管及び/若しくは感圧センサー及び若しくは磁気センサーであることに特徴を有する。 In the article searching and gripping apparatus according to the present invention, the detection sensor includes a negative pressure (air pressure) sensor and / or a laser sensor and / or an ultraviolet sensor and / or an infrared sensor and / or a visible light sensor and / or Or a microwave sensor and / or an ultrasonic sensor, and / or the sensing sensor is a limit switch and / or a temperature sensor (thermistor) and / or a conductive probe and / or a photoelectric tube and / or a pressure sensitive sensor and / or magnetic. It is characterized by being a sensor.

 これらの物品感知センサーは、上記把持機構に略均一又はランダムに複数設置されており、把持機構の動きに従い物品に近接しつつ物品の存在を感知することができる。感知センサーの設置方向は限定されず、把持機構の表面全域に対して設置されていてもよい。それぞれの感知センサーは特有の感知機能を有することは周知の通りである。また画像認識を併設することを除外するものではない。 A plurality of these article detection sensors are installed substantially uniformly or randomly on the gripping mechanism, and can detect the presence of the article while approaching the article according to the movement of the gripping mechanism. The installation direction of the sensor is not limited, and may be installed over the entire surface of the gripping mechanism. As is well known, each sensing sensor has a unique sensing function. Moreover, it does not exclude that an image recognition is provided.

 物品をどのような方法で認識するかは、たくさんの方法が既に周知技術及び慣用技術として知られている。例えば、吸引エアー負圧、光(紫外、可視、赤外)、電磁波、接触、電気、音波、温度等様々な手法を用いた認識技術がある。これらの選択には、感知するセンサーの仕組みとしての用途と、実際に認識される物品の感知される物性との両方を考慮する必要がある。 Many methods have already been known as well-known techniques and conventional techniques for recognizing articles. For example, there are recognition techniques using various methods such as negative pressure of suction air, light (ultraviolet, visible, infrared), electromagnetic wave, contact, electricity, sound wave, and temperature. These selections need to consider both the application as a sensing sensor mechanism and the perceived physical properties of the actually recognized article.

 例えば、物品の温度を他の温度との比較において感知して認識する場合、感知センサー(サーミスタ)としては導電性に対する電気抵抗の差を電気感知することによって温度差として物品を認識する。超音波認識においては、物品に超音波を照射しその返信音波を捉えることによって物品の存在を感知する。感知レベルによっては物品の大きさや形状までも認識することができる。 For example, when the temperature of an article is sensed and recognized in comparison with other temperatures, the sensing sensor (thermistor) recognizes the article as a temperature difference by electrically sensing the difference in electrical resistance with respect to conductivity. In ultrasonic recognition, the presence of an article is detected by irradiating the article with ultrasonic waves and capturing the response sound waves. Depending on the detection level, even the size and shape of the article can be recognized.

 バキュウムは把持するための吸着手法であって、物品の感知認識には関与しないが、バキュウムによって吸着された物品の重量等を検知することによって物品を感知して認識する手段としても用いることができる。またバキュウムでのエアー負圧の変化は検知センサーとしても機能する。 Vacum is an adsorption method for gripping and does not participate in the sensing and recognition of the article, but can also be used as a means for sensing and recognizing the article by detecting the weight of the article adsorbed by the bacum. . The change in negative air pressure in the vacuum also functions as a detection sensor.

 本発明に係る物品探りあて把持装置は、上記把持機構が、上記感知センサーからの物品情報を受けた上記制御機構のプログラムに従い、物品を探りあてる動作をすることに特徴を有する。 The article searching and gripping device according to the present invention is characterized in that the gripping mechanism performs an operation of searching for an article in accordance with a program of the control mechanism that receives article information from the sensing sensor.

 物品を探りあてる動作とは、物品がランダムに納められた容器の中に近接しつつ、例えば内部を右回りに外郭から中心に向けて略回転するように動く動作であり、例えば内部を中心から外側へと左回りに円弧を描きながら回転するように動く動作であり、徐々に物品に近接していく。この動作を上記把持機構が行うことによって把持機構に設置された物品感知センサーは逐次物品を感知し情報を制御部に伝達する。 The operation of searching for an article is an operation in which the article moves close to the inside of a container in which the article is randomly placed, for example, the inside rotates clockwise from the outline toward the center, for example, the inside from the center. It is an operation that moves to rotate outward while drawing a circular arc counterclockwise, and gradually approaches the article. As the gripping mechanism performs this operation, the article detection sensor installed in the gripping mechanism sequentially senses articles and transmits information to the control unit.

 本発明に係る物品探りあて把持装置は、上記伝達情報によって次に物品把持移載機構が行う動作を決定する。これらの動作は予め決定されたアルゴリズムに従いプログラムされている制御機構の指示によって行われる。どの時点でどの物品を把持する動作に移行するかは、物品把持の容易さ又は物品との接近距離あるいは限定された物品であるか否かなどの判断アルゴリズムに基づき決定されればよい。 The article search and gripping device according to the present invention determines the next operation to be performed by the article gripping / transferring mechanism based on the transmission information. These operations are performed by instructions of a control mechanism programmed according to a predetermined algorithm. It may be determined on the basis of a judgment algorithm such as the ease of gripping the article, the approach distance with the article, or whether the article is limited or not.

 本発明に係る物品探りあて把持装置は、上記把持機構が、真空吸引吸着機構及び/若しくは静電吸着パッド機構及び/若しくは電磁石機構及び/若しくはピックハンド機構(図7における28)であることに特徴を有する。 In the article search and gripping device according to the present invention, the gripping mechanism is a vacuum suction suction mechanism and / or an electrostatic suction pad mechanism and / or an electromagnet mechanism and / or a pick hand mechanism (28 in FIG. 7). Have

 物品を把持する方法は、吸着パッドによる吸引吸着把持をはじめ、静電気吸着パッドを用いた静電気吸引吸着把持、電磁石を用いた磁力吸着把持、ピックハンドのように物品を挟み掴み取る動作をするものなどがある。これらの把持機構の詳細部品は感知センサーと同様に把持機構の略全表面に設置することが可能である。本発明は物品把持移載機構の詳細である把持機構を限定するものではない。 The method of gripping an article includes suction suction gripping using a suction pad, electrostatic suction suction gripping using an electrostatic suction pad, magnetic force suction gripping using an electromagnet, and a method of gripping and gripping an article like a pick hand. There is. The detailed components of these gripping mechanisms can be installed on almost the entire surface of the gripping mechanism as well as the sensing sensor. The present invention does not limit the gripping mechanism which is the details of the article gripping transfer mechanism.

 本発明に係る物品探りあて把持装置は、感知センサーからの物品感知情報に基づき制御機構が指示する情報に従い把持機構が物品を把持移載する。把持機構は把持される物品の態様に従い選択される。例えば、把持機構の基材が可撓性を有する部材であれば、吸着パッドが不定形状の物品を包み込むように外側から囲い吸引吸着して把持することができる。 In the article search and gripping device according to the present invention, the gripping mechanism grips and transfers the article according to information instructed by the control mechanism based on the article detection information from the detection sensor. The gripping mechanism is selected according to the aspect of the article being gripped. For example, if the base material of the gripping mechanism is a flexible member, the suction pad can be enclosed and sucked and sucked from the outside so as to wrap an article having an indefinite shape.

 本発明に係る物品探りあて把持装置は、物品の特性により選択された物品のみを選択把持することもできる。例えば磁性を帯びた物品を感知したときは磁力吸着把持を行えばよい。例えば冷凍物品だけを把持する場合はサーミスタセンサーを用いて物品を選択すればよい。例えば、袋状のエアーパッキング物品を把持移載するときは吸引吸着又はピックハンドを用いて把持すればよい。 The article searching and gripping device according to the present invention can selectively grip only an article selected according to the characteristics of the article. For example, when an article having magnetism is sensed, magnetic force adsorption and gripping may be performed. For example, when only a frozen article is gripped, the article may be selected using a thermistor sensor. For example, when holding and transferring a bag-like air-packed article, it may be held using suction suction or a pick hand.

 本発明に係る物品探りあて把持装置は、把持機構に設置する感知センサー及び把持機構詳細を限定する物ではなく、複数種類のセンサー及び複数方法の把持機構詳細である物品把持機構が同一の把持機構に設置されていてもよい。各々の部品が縮小化されればされるほど把持能力は向上する。物品の種類に応じた専用把持機構を限定して選択するか又は物品の種類に応じた把持機能をひとつの把持機構に複数包含させるかは自在である。 The article search and gripping device according to the present invention is not limited to the details of the sensing sensor and the gripping mechanism installed in the gripping mechanism, but the gripping mechanism having the same article gripping mechanism as the gripping mechanism details of multiple types of sensors and multiple methods. It may be installed in. The gripping ability improves as each part is reduced. It is possible to select and select a dedicated gripping mechanism according to the type of article, or to include a plurality of gripping functions according to the type of article in one gripping mechanism.

 本発明に係る物品探りあて把持装置は、まさに人間の手が容器の中に入り、物品を探りあて、つかみ取り出す動作に近似させる機能を有する把持移載作業を行うための技術思想であり、そのための感知センサー機構と把持機構とを制御機構がコントールするものである。 The article searching and gripping device according to the present invention is a technical idea for performing a gripping and transferring operation having a function of approximating an operation in which a human hand enters a container, searches for an article, and grasps and takes out the article. The control mechanism controls the detection sensor mechanism and the gripping mechanism.

 本発明によれば、様々な物品(商品)を選択して早く効率的に把持移載することができる。また、物品の大きさ、重さ、外形、表面状態などの性質に制約されずに把持移載することができる。本発明によれば物流拠点での多品種物品の選別移載の安全性と作業性を格段に向上させつつ、経済効率も格段に向上させることの可能な物品探りあて把持装置が実現される。 According to the present invention, various articles (products) can be selected and transferred quickly and efficiently. Further, it can be held and transferred without being restricted by properties such as the size, weight, outer shape, and surface state of the article. According to the present invention, it is possible to realize an article searching and gripping apparatus capable of significantly improving the safety and workability of sorting and transferring various kinds of goods at a distribution base and at the same time improving the economic efficiency.

本発明の一実施形態に係る物品探りあて把持装置の概要を示す概念図である。It is a conceptual diagram which shows the outline | summary of the articles | goods search holding | grip apparatus which concerns on one Embodiment of this invention. 本発明の一実施形態に係る物品探りあて把持装置のバキュウム吸引センサーを用いた検知概要を示す概念図である。It is a conceptual diagram which shows the outline | summary of a detection using the vacuum suction sensor of the article search and holding apparatus which concerns on one Embodiment of this invention. 本発明の一実施形態に係る物品探りあて把持装置の光学的センサーを用いた検知概要を示す概念図である。It is a conceptual diagram which shows the outline | summary of a detection using the optical sensor of the article search and holding apparatus which concerns on one Embodiment of this invention. 本発明の一実施形態に係る物品探りあて把持装置の接触スイッチを用いた検知概要を示す概念図である。It is a conceptual diagram which shows the outline | summary of a detection using the contact switch of the article search and holding apparatus which concerns on one Embodiment of this invention. 本発明の一実施形態に係る物品探りあて把持装置のサーミスタを用いた検知概要を示す概念図である。It is a conceptual diagram which shows the outline | summary of a detection using the thermistor of the article search and holding apparatus which concerns on one Embodiment of this invention. 本発明の一実施形態に係る物品探りあて把持装置の静電吸着盤を用いた吸着概要を示す概念図である。It is a conceptual diagram which shows the attraction | suction outline | summary using the electrostatic attraction board of the article search and holding apparatus which concerns on one Embodiment of this invention. 本発明の一実施形態に係る物品探りあて把持装置の電磁石を用いた把持概要を示す概念図である。It is a conceptual diagram which shows the outline | summary of the holding | grip using the electromagnet of the article search and holding apparatus which concerns on one Embodiment of this invention. 本発明の一実施形態に係る物品探りあて把持装置のピックハンドを用いた把持概要を示す概念図である。It is a conceptual diagram which shows the holding | grip outline | summary using the pick hand of the article search and holding apparatus which concerns on one Embodiment of this invention. 本発明の一実施形態に係る物品探りあて把持装置の物品検知機能を投受光式光電管にした場合の概念図である。It is a conceptual diagram at the time of using the light emitting and receiving phototube as the article detection function of the article search and gripping apparatus according to an embodiment of the present invention.

 以下、図面を参照して本発明を実施するための形態について説明する。なお、以下では本発明の目的を達成するための説明に必要な範囲を模式的に示し、本発明の該当部分の説明に必要な範囲を主に説明することとし、説明を省略する箇所については公知技術によるものとする。 Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings. In the following, the range necessary for the description for achieving the object of the present invention is schematically shown, and the range necessary for the description of the relevant part of the present invention will be mainly described. According to a known technique.

 図1は、本発明の一実施形態に係る物品探りあて把持装置の概要を示す概念図である。同図に示すように、本発明の一実施形態に係る物品探りあて把持装置は、ロボット機構のアーム10と把持機構11から構成される。図1においてはアーム10の先端部のみが示されており、ロボットシステム等に連接したアーム10は回転駆動機構12を経由して把持機構11と連接している。回転駆動機構12は回転駆動することにより把持機構11を自在な方向に向けることができる。アーム10はX、Y、Z軸の三次元方向に移動が可能なシステムとなっている。 FIG. 1 is a conceptual diagram showing an outline of an article search and gripping device according to an embodiment of the present invention. As shown in the figure, an article search and gripping device according to an embodiment of the present invention includes an arm 10 and a gripping mechanism 11 of a robot mechanism. In FIG. 1, only the distal end portion of the arm 10 is shown, and the arm 10 connected to the robot system or the like is connected to the gripping mechanism 11 via the rotation drive mechanism 12. The rotation drive mechanism 12 can turn the gripping mechanism 11 in any direction by being driven to rotate. The arm 10 is a system that can move in the three-dimensional directions of the X, Y, and Z axes.

 図1に示すように、本発明の一実施形態に係る物品探りあて把持装置の把持機構11の物品(商品)把持面である下面方向には、例えば物品の表面を真空吸着して把持するための吸着パッド13が略均等に配列設置されている。吸着パッドの間隙には略均等に配列した光学的センサー14が設置されている。 As shown in FIG. 1, in the lower surface direction, which is an article (product) holding surface of the holding mechanism 11 of the article searching and holding apparatus according to the embodiment of the present invention, for example, the surface of the article is vacuum-sucked and held. The suction pads 13 are arranged substantially evenly. Optical sensors 14 arranged substantially evenly are installed in the gap between the suction pads.

 図1に示す光学的センサー14は、その先端より可視光又は紫外線、赤外線などを照射して物品を感知するセンサー機能を有している。照射した光の反射光の減衰率、周波数又は光線の遮断等を検知することによって物品を感知するセンサー感知方法は多種類の光電管のように数多の周知技術がある。 The optical sensor 14 shown in FIG. 1 has a sensor function of sensing an article by irradiating visible light, ultraviolet light, infrared light, or the like from its tip. There are a number of well-known techniques for sensing an article by detecting the attenuation rate of reflected light of the irradiated light, the frequency, the blocking of light, and the like, such as many types of phototubes.

 図1に示すように、例えば多数の光学的センサー14によって存在を感知された物品(商品)15は、本発明の一実施形態に係る物品探りあて把持装置の制御機構によってその形状が認識され、アーム10及び把持機構11が動作して吸着パッド13によって吸着把持される。複数の吸着パッド13は、例えば内部にエアー吸引機構を備えており、物品形状に応じて真空吸引して物品15の表面を吸着して把持する。物品に接触していない吸引パッド13は吸引操作をストップ開放すればよい。 As shown in FIG. 1, for example, the shape of an article (product) 15 whose presence has been detected by a number of optical sensors 14 is recognized by the control mechanism of the article search and gripping device according to an embodiment of the present invention, The arm 10 and the gripping mechanism 11 operate and are sucked and gripped by the suction pad 13. The plurality of suction pads 13 include an air suction mechanism inside, for example, and suck and hold the surface of the article 15 by vacuum suction according to the shape of the article. The suction pad 13 that is not in contact with the article may be opened by stopping the suction operation.

 図1に示すように、本発明の一実施形態に係る物品探りあて把持装置の特徴は上記のように光学的センサー14の機能を活用して把持すべき物品を自在に認識できることにある。つまりアーム10及び回転駆動機構12の駆動に従い光学的センサー14が物品を感知する探りあて機能を有することにある。例えば異なる物品が多数あった場合にも、アーム10及び回転駆動機構12の動きに従い把持機構11の光学的センサー14は異なる多数の物品を前方に感知することができる。その情報は全て本発明の一実施形態に係る物品探りあて把持装置の制御機構に伝達把握され、そして、どの位置にあるどの物品を吸着把持するかを決定付けられる。そして機能に従いその物品を吸着把持する。把持された物品は例えば出荷箱の中に移動載置されることになる(この感知、把持、移動、載置の一連の作業を把持移載作業と称する)。 As shown in FIG. 1, the feature of the article search and gripping device according to an embodiment of the present invention is that the article to be gripped can be freely recognized by utilizing the function of the optical sensor 14 as described above. That is, the optical sensor 14 has a searching function for sensing an article in accordance with the driving of the arm 10 and the rotation driving mechanism 12. For example, even when there are a large number of different articles, the optical sensor 14 of the gripping mechanism 11 can sense a large number of different articles forward according to the movement of the arm 10 and the rotary drive mechanism 12. All the information is transmitted and grasped to the control mechanism of the article search and gripping device according to the embodiment of the present invention, and it is determined which article at which position is to be sucked and gripped. Then, the article is sucked and held according to the function. The gripped article is moved and placed in, for example, a shipping box (a series of operations of sensing, gripping, moving, and placing is referred to as gripping / transferring work).

図1Aは、本発明の一実施形態に係る物品探りあて把持装置のバキュウム吸引センサーを用いた検知概要を示す概念図である。同図の破線部内はバキュウム吸引センサー2を用いた物品検知及び把持の機構を示している。エアー1で吸引された吸着パッド13に接触した物品(商品)15は、把持機構11によってバキュウム吸着把持される。このときセンサーとして働くバキュウム吸引センサー2は、物品15の把持によって発生する減圧を感知(検知)する。同時に重量等を検知してもよい。これらの情報は制御機構19に送られる。そして制御機構19の指示に従い物品吸着がされていない吸着パッド13のエアー吸引を止め、物品把持移載機構のアーム10が働き、物品を移動し載置する。 FIG. 1A is a conceptual diagram showing an outline of detection using a vacuum suction sensor of an article searching and gripping apparatus according to an embodiment of the present invention. The broken line portion in the figure shows the article detection and gripping mechanism using the vacuum suction sensor 2. The article (product) 15 that has come into contact with the suction pad 13 sucked by the air 1 is suctioned and gripped by the gripping mechanism 11. At this time, the vacuum suction sensor 2 that functions as a sensor senses (detects) the reduced pressure generated by gripping the article 15. You may detect a weight etc. simultaneously. These pieces of information are sent to the control mechanism 19. Then, according to the instruction of the control mechanism 19, the air suction of the suction pad 13 on which the article is not sucked is stopped, and the arm 10 of the article gripping / transferring mechanism works to move and place the article.

 図2は、本発明の一実施形態に係る物品探りあて把持機構の光学的センサーを用いた検知概要を示す概念図である。図2は概念図である図1の内部を含めた機能の概念を表している。同図に示すように、把持機構11には光学的センサー14(図中では光電管14A)が略均等に配列されており、その間隙に吸着パッド13が略均等に設置されている。図1によって説明したように光学的センサー14で感知した物品は吸着パッド13によって真空吸着される。真空脱気システム17はエアー配管16を通じて行われる。 FIG. 2 is a conceptual diagram showing an outline of detection using an optical sensor of an article searching and holding mechanism according to an embodiment of the present invention. FIG. 2 is a conceptual diagram showing the concept of functions including the inside of FIG. As shown in the figure, optical sensors 14 (photoelectric tubes 14A in the figure) are arranged substantially evenly in the gripping mechanism 11, and suction pads 13 are installed substantially evenly in the gaps. As described with reference to FIG. 1, the article sensed by the optical sensor 14 is vacuum-sucked by the suction pad 13. The vacuum degassing system 17 is performed through the air pipe 16.

 同図に示すように、把持機構11には例えば光電管14Aが複数設置されていて光電管14Aの間隙には吸着パッド13を複数備えている。光電管14Aは下部にある物品に対して検出光を発信し物品の存在を感知検出するセンサー機能を備えている。 As shown in the figure, for example, a plurality of phototubes 14A are installed in the gripping mechanism 11, and a plurality of suction pads 13 are provided in the gap between the phototubes 14A. The phototube 14A has a sensor function for transmitting detection light to an article underneath and sensing and detecting the presence of the article.

 図1に示すように、光電管は均等に分散配置されているため、感知した物品の全体形状を認識することができる。認識した物品の情報は制御機構19に送信され制御機構19の指示に従い吸着パッド13が物品を吸着把持する。吸着パッド13も光電管14Aと同様に均等分散配置されているため、複数の吸着パッド13による吸着把持は制御機構19から指示する吸着パッドのみが動作する仕様であってよい。もちろん吸着において物品の接触しない部分は吸着動作に関与しないのだから問題はない。 As shown in FIG. 1, since the phototubes are uniformly distributed, the entire shape of the sensed article can be recognized. Information on the recognized article is transmitted to the control mechanism 19, and the suction pad 13 sucks and holds the article in accordance with an instruction from the control mechanism 19. Since the suction pads 13 are equally distributed as in the photoelectric tube 14A, the suction gripping by the plurality of suction pads 13 may be a specification in which only the suction pads instructed from the control mechanism 19 operate. Of course, there is no problem because the portion where the article does not contact is not involved in the suction operation.

 物品の存在を認識する手段は光電管によるものに限定はしない。例えば、レーザー光を照射してその反射を捉えてもよいし、赤外線、紫外線、マイクロ波を照射してその反射を検知してもよい。光学的との定義の問題ではないが、音波例えば超音波センサーであっても同様である。つまり光学的センサーと称する部類のセンサーが対応可能であることを意味する。構造としては前記の光電管による物品感知と同様である。本発明の一実施形態に係る物品探りあて把持装置は、このような様々な光学的センサーを任意に配設することができることに特徴を有する。 The means for recognizing the presence of an article is not limited to a phototube. For example, the reflection may be captured by irradiating a laser beam, or the reflection may be detected by irradiating infrared, ultraviolet or microwave. Although it is not a problem of the definition of optical, the same applies to a sound wave such as an ultrasonic sensor. In other words, this means that a class of sensors called optical sensors can be used. The structure is the same as the article sensing by the phototube. The article search and gripping device according to an embodiment of the present invention is characterized in that such various optical sensors can be arbitrarily arranged.

 図2に示す制御機構19は、本発明の一実施形態に係る物品探りあて把持装置の動きを制御するのみではなく、あらゆる物品を探りあて把持移載するためのアルゴリズムが予めプログラミングされており、本発明の一実施形態に係る探りあてピッキング移載装置の具体的な動作はその中から抽出された一つの動作にすぎない。 The control mechanism 19 shown in FIG. 2 not only controls the movement of the article searching and gripping device according to one embodiment of the present invention, but also has a pre-programmed algorithm for searching for and transferring all articles. The specific operation of the searching and picking / transferring apparatus according to the embodiment of the present invention is only one operation extracted from the operation.

 図3は、本発明の一実施形態に係る物品探りあて把持装置の接触スイッチを用いた検知概要を示す概念図である。同図に示すように、本発明の一実施形態に係る物品探りあて把持装置の把持機構11の内部には光センサーではなく接触スイッチ20を用いている。接触スイッチ20の代表的なものにはリミットスイッチ21などがある。図3の破線内にリミットスイッチ21の概念図を示す。プランジャ22の接触により物品を電気的に感知する機能を有する。 FIG. 3 is a conceptual diagram showing an outline of detection using a contact switch of an article search and gripping device according to an embodiment of the present invention. As shown in the figure, a contact switch 20 is used in the inside of the gripping mechanism 11 of the article searching and gripping device according to the embodiment of the present invention, not an optical sensor. A typical contact switch 20 includes a limit switch 21 and the like. A conceptual diagram of the limit switch 21 is shown in a broken line in FIG. It has a function of electrically sensing the article by the contact of the plunger 22.

 同図に示すように、本発明の一実施形態に係る物品探りあて把持装置は、図1の場合の光電管等の光学的センサーに換えて接触スイッチ20を用いた物品認識機構を用いることもできる。接触式センサーの代表的なものがリミットスイッチ21である。把持機構11に均等分散設置されたリミットスイッチ21は、物品との接触によってそのプランジャ22を押し上げて接触感知機能を発揮する。 As shown in the figure, the article search and gripping device according to an embodiment of the present invention can use an article recognition mechanism using a contact switch 20 instead of an optical sensor such as a phototube in the case of FIG. . A typical contact sensor is a limit switch 21. The limit switch 21 installed in the gripping mechanism 11 in an evenly distributed manner pushes up the plunger 22 by contact with an article and exhibits a contact sensing function.

 リミットスイッチ21は、把持機構11の下方移動に従い順次物品の表面に接触することになる。つまり接触プランジャ22の感知情報はそのまま制御機構19に連動することによって、物品の形状が認識される。制御機構19は物品形状情報を解析し、最も適した吸着パッド13を用いて物品を把持すればよいことになる。リミットスイッチ21、吸着パッド13は把持機構11と共に物品吸着把持のために適した移動動作を行うことができる。ここでリミットスイッチ20の設置される方向は図3のように下方向に限定する必要はない。リミットスイッチ20の向く方向は任意に設定することができることを追記する。これらの方向は把持機構が探りあて機能に基づいて動作する方向に有効に設定されていればよい。 The limit switch 21 sequentially contacts the surface of the article as the gripping mechanism 11 moves downward. That is, the sensed information of the contact plunger 22 is directly linked to the control mechanism 19 to recognize the shape of the article. The control mechanism 19 may analyze the article shape information and hold the article using the most suitable suction pad 13. The limit switch 21 and the suction pad 13 can perform a movement operation suitable for the article suction grip together with the gripping mechanism 11. Here, the direction in which the limit switch 20 is installed need not be limited to the downward direction as shown in FIG. It is added that the direction in which the limit switch 20 faces can be arbitrarily set. These directions should just be set effectively in the direction in which the gripping mechanism operates based on the searching function.

 図4は、本発明の一実施形態に係る物品探りあて把持装置のサーミスタを用いた検知概要を示す概念図である。同図に示すように、物品を検知するセンサー機構は、サーミスタ(温度検知センサー)23によって構成されている。サーミスタ23は物品との接触により温度差を検知して物品を認識することができる。図2及び図3と同様に物品を感知することには変わりはない。しかしサーミスタ23で最も特徴的なことは、感知される物品の特性にある。 FIG. 4 is a conceptual diagram showing an outline of detection using the thermistor of the article searching and gripping device according to the embodiment of the present invention. As shown in the figure, the sensor mechanism for detecting an article is constituted by a thermistor (temperature detection sensor) 23. The thermistor 23 can recognize the article by detecting a temperature difference by contact with the article. Similar to FIGS. 2 and 3, sensing an article is the same. However, what is most characteristic of the thermistor 23 is the characteristics of the sensed article.

 サーミスタ23は物品との接触と同時に物品の形状を認識することになるが、サーミスタ23に一定の検知温度を付与限定することによって様々な物品の中から必要な物品を選択する機能を持つことができる。つまり多数の物品の中から例えば冷凍物のみを探りあて認識しピッキングしたい場合等に有効となる。本発明の一実施形態に係る物品探りあて把持装置のサーミスタ23を用いた感知機能は、物品を選択選別して把持することができる。 The thermistor 23 recognizes the shape of the article simultaneously with the contact with the article. However, the thermistor 23 has a function of selecting a necessary article from various articles by giving and limiting a certain detection temperature to the thermistor 23. it can. In other words, this is effective when, for example, it is desired to search and recognize only frozen items from a large number of articles. The sensing function using the thermistor 23 of the article search and gripping device according to one embodiment of the present invention can selectively select and grip the article.

 一定の温度感知を制御機構19から指示されたサーミスタ23は一定の温度を有する物品のみを接触感知し、その物品情報を基に制御機構19は吸着パッド13を操作して物品を把持し、移載することになる。 The thermistor 23 instructed by the control mechanism 19 to detect a constant temperature senses only an article having a constant temperature, and based on the article information, the control mechanism 19 operates the suction pad 13 to grip and transfer the article. It will be posted.

 図5は、本発明の一実施形態に係る物品探りあて把持装置の静電吸着盤を用いた吸着概要を示す概念図である。同図に示すように、上記までの吸着パッド13の仕様を静電吸着盤24に換えたものである。例えば静電吸着盤24は表面が可撓性部材であれば物品との接触時に、静電引力による吸着力も機能し且つ物品表面を覆うように多面積にて接触し、エアー吸引に換えて柔らかく柔軟に物品を把持する機能を有する。 FIG. 5 is a conceptual diagram showing an outline of attraction using an electrostatic attraction disk of an article search and gripping device according to an embodiment of the present invention. As shown in the figure, the specification of the suction pad 13 is replaced with an electrostatic suction disk 24. For example, if the surface of the electrostatic suction disk 24 is a flexible member, when it comes into contact with the article, the attractive force due to electrostatic attraction also functions, contacts in a large area so as to cover the article surface, and is soft instead of air suction. It has a function to grip an article flexibly.

 図6は、本発明の一実施形態に係る物品探りあて把持装置の電磁石を用いた把持概要を示す概念図である。同図に示すように、物品を感知するセンサー機能には電極を先端に有する導電プローブ25を用いている。また吸着把持する仕様は吸着パッド13に換えて電磁石26である。破線内は導電ブローブ25の機能概要を示している。先端のブローブに物品が接触することにより電気的に物品を感知する。 FIG. 6 is a conceptual diagram showing an outline of gripping using an electromagnet of an article searching and gripping device according to an embodiment of the present invention. As shown in the figure, a conductive probe 25 having an electrode at the tip is used for a sensor function for sensing an article. In addition, the specification for suction gripping is the electromagnet 26 instead of the suction pad 13. The outline of the function of the conductive probe 25 is shown in the broken line. The article is electrically sensed by contacting the article with the tip probe.

 例えば把持移載される物品が磁性体仕様であれば、導電プローブ25の物品接触感知と同時に例えば導電プローブ25から一定電流を通じることにより、磁性体物品の磁性を喚起することができる。磁性体は電磁石26である把持盤によって磁力吸着把持される。 For example, if the article to be gripped and transferred is a magnetic material specification, the magnetism of the magnetic article can be stimulated by passing a constant current from the conductive probe 25 at the same time as detecting the contact of the conductive probe 25 with the article. The magnetic material is gripped by magnetic force by a gripping plate that is an electromagnet 26.

 本発明の一実施形態に係る物品探りあて把持装置の電磁石26を用いた把持仕様であれば、図4におけるサーミスタ検知同様に、磁性体物品のみを選択感知し、把持移載することができる。つまり、本発明の一実施形態に係る探りあてピッキング移載装置は、センサー機能を自在に活用して物品の探りあて、物品の特性に応じて選別把持移載することを可能にする。 As long as the gripping specification using the electromagnet 26 of the article search and gripping device according to the embodiment of the present invention is used, only the magnetic article can be selected and sensed and transferred as in the thermistor detection in FIG. That is, the search-and-pick transfer apparatus according to an embodiment of the present invention enables a user to search for an article by freely utilizing a sensor function, and to select and transfer according to the characteristics of the article.

 図7は、本発明の一実施形態に係る物品探りあて把持装置のピックハンドを用いた把持機構概要を示す概念図である。同図に示すように、物品把持機構を吸着パッドに換えてピックハンド28を用いている。ピックハンド28は、その先端に複数の把持爪29を有し、把持爪29の開閉によって物品の表面を挟み込み把持する機能を有する。表面が軟質の物品や、布製物品、袋状物品などの把持に機能を発揮する。 FIG. 7 is a conceptual diagram showing an outline of a gripping mechanism using a pick hand of an article searching and gripping apparatus according to an embodiment of the present invention. As shown in the figure, a pick hand 28 is used in place of the article gripping mechanism with a suction pad. The pick hand 28 has a plurality of gripping claws 29 at its tip, and has a function of sandwiching and gripping the surface of the article by opening and closing the gripping claws 29. It functions for gripping soft articles, cloth articles, bag-like articles, and the like.

 図7に示すように、例えばリミットスイッチ20のプランジャ22(図3破線部に示す。)で物品を感知し、且つ物品の外形状などの情報と共に軟質物品又は布製物品、袋状物品であることの感知情報も入手することができることにより、物品把持機構をピックハンド28として選択することもできる。多数均等に配列されたピックハンド28は、軟質物品、布製物品、不定形物品などを有効に把持移載することに機能を発揮する。 As shown in FIG. 7, for example, an article is sensed by a plunger 22 (shown by a broken line in FIG. 3) of the limit switch 20 and is a soft article, a cloth article, or a bag-like article together with information such as the outer shape of the article. Can also be obtained, so that the article gripping mechanism can be selected as the pick hand 28. A large number of pick hands 28 arranged uniformly serve a function of effectively gripping and transferring a soft article, a cloth article, an irregular article, or the like.

 図8は、本発明の一実施形態に係る物品探りあて把持装置の物品検知機能を投受光式光電管にした場合の概念図である。同図の破線部に示すように、投受光式光電管30はその先端部が二つに分割されており片方が投光器32、もう一方が受光器31によって構成されており、その間隙を走る光33の減衰を感知する。物品表面が投受光式光電管30によって感知されることによって、上記と同様に物品認識情報を基に図7と同様にピックハンド28によって物品を把持ピッキングすることができる。 FIG. 8 is a conceptual diagram in the case where the article detection function of the article search and gripping device according to an embodiment of the present invention is a light emitting / receiving phototube. As shown by the broken line portion in the figure, the light emitting / receiving photoelectric tube 30 has a tip portion divided into two, one is constituted by a light projector 32 and the other is constituted by a light receiver 31, and light 33 running through the gap. Sensation of decay. When the surface of the article is sensed by the light emitting / receiving photoelectric tube 30, the article can be picked and picked by the pick hand 28 as in FIG. 7 based on the article recognition information as described above.

 以上のように、本発明の一実施形態に係る物品探りあて把持装置は、把持機構11に敷設されたセンサー機構によって物品を探りあて感知し、そのセンサー機能によって把握できる情報を全て制御機構に送付し制御機構が予めプログラミングされたアルゴリズムに従い物品を把持するための指示情報を物品把持機構に送り、把持機構11は物品をその最適機能に基づいて把持移載する。 As described above, the article searching and gripping device according to the embodiment of the present invention searches for and senses an article by the sensor mechanism laid on the gripping mechanism 11, and sends all information that can be grasped by the sensor function to the control mechanism. Then, the control mechanism sends instruction information for gripping the article to the article gripping mechanism according to a preprogrammed algorithm, and the gripping mechanism 11 grips and transfers the article based on the optimum function.

 これらのセンサー機構、物品把持移載機構は、上記のように様々なセンサーが利用でき、また把持機構も上記のような様々な種類の把持機構が利用できる。たとえセンサー機構、把持機構がセンサー技術として周知技術であっても、本発明の一実施形態に係る物品探りあて把持装置は、把持機構にこれらの機構を位置・方向・数・配列等を任意に併設させることにより、制御機構の最適把持指示に従い把持される物品仕様に対応した最適把持移載を成すことができる。そしてセンサー機構の機能によっては物品の選択把持移載をすることもできる。 These sensor mechanisms and article gripping / transferring mechanisms can use various sensors as described above, and the gripping mechanism can also use various types of gripping mechanisms as described above. Even if the sensor mechanism and the gripping mechanism are well known as sensor technologies, the article search and gripping device according to an embodiment of the present invention can be arranged in any position, direction, number, arrangement, etc. in the gripping mechanism. By providing it side by side, it is possible to perform optimum gripping transfer corresponding to the specification of the article gripped in accordance with the optimum gripping instruction of the control mechanism. Depending on the function of the sensor mechanism, it is also possible to selectively hold and transfer articles.

 本発明の一実施形態に係る物品探りあて把持装置の把持機構11の形状は上記図によって説明した平面形状に限定する物ではない。把持機構として略円形、楕円形、略球面形や場合によっては不定形として任意形状とすることも包含する技術思想である。また把持機構に限らずセンサー機構及び把持移載機構の材質も可撓性物質等を選択することができる。センサー機構及び物品把持移載機構の把持機構における敷設配列も方向も任意に設定することができる。 The shape of the gripping mechanism 11 of the article searching and gripping device according to the embodiment of the present invention is not limited to the planar shape described with reference to the above figure. It is a technical idea that includes a substantially circular, elliptical, substantially spherical shape as a gripping mechanism, and an arbitrary shape as an indefinite shape in some cases. Further, not only the gripping mechanism but also a flexible material or the like can be selected as the material of the sensor mechanism and the gripping transfer mechanism. The laying arrangement and direction of the sensor mechanism and the gripping mechanism of the article gripping transfer mechanism can be arbitrarily set.

 これらの任意配置、方向、材質は、把持移載される物品の仕様に対応して選択されるべきものであり、その選択性を可能とした組み合せ仕様こそが本発明の技術思想である。最も検知、把持移載し易い方法で把持移載作業することができることが、把持移載作業の最高効率を生み出し、経済的にも最も高率的な把持移載機構となることは言うまでもない。それを可能にするのが本発明に係る物品探りあて把持装置である。 These arbitrary arrangement, direction, and material should be selected according to the specification of the article to be gripped and transferred, and the combined specification that enables the selectivity is the technical idea of the present invention. Needless to say, being able to perform the gripping / transferring work by the method that is most easily detected and gripping / transferring produces the highest efficiency of the gripping / transferring work and is the most efficient gripping / transferring mechanism economically. It is the article searching and gripping device according to the present invention that makes this possible.

 また、本発明は上述した実施形態に限定されるものではなく、本発明の主旨を逸脱しない範囲内で種々変更して実施することが可能である。そして、上記説明でのセンサー機構及び把持機構の個別部品仕様の違いを本発明の技術範囲外に許容するものではなく、本発明の技術思想内として包含するものである。つまりこれらはすべて、本技術思想の一部である。 Further, the present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the spirit of the present invention. And the difference in the individual component specifications of the sensor mechanism and the gripping mechanism in the above description is not allowed outside the technical scope of the present invention, but is included in the technical idea of the present invention. In short, these are all part of this technical idea.

 本発明によれば、様々な物品(商品)を選択して早く効率的に把持移載することできる。また、物品の大きさ、重さ、外形、表面状態など態様に制約されずに把持移載することができる。物流拠点での多種多様物品の選別移載の安全性と作業性を格段に向上させつつ、経済効率も格段に向上させることの可能な物品探りあて把持装置が実現される。 According to the present invention, various articles (products) can be selected and transferred quickly and efficiently. Moreover, it can be held and transferred without being restricted by the form such as the size, weight, outer shape, and surface state of the article. An article search and gripping device that can significantly improve the safety and workability of sorting and transferring a wide variety of articles at a distribution base and can also improve economic efficiency is realized.

 よって本願は、物流業界での商品選別把持移載に限定されず、製造業を含めたあらゆる産業に対して大きな有益性をもたらすものである。 Therefore, the present application is not limited to merchandise selection and transfer in the logistics industry, but brings great benefits to all industries including the manufacturing industry.

  1 エアー
  2 バキュウム吸引センサー
 10 アーム
 11 把持機構
 12 回転駆動機構
 13 吸着パッド
 14 光学的センサー
 14A 光電管
 15 物品(商品)
 16 エアー配管
 17 真空吸引
 18 光線
 19 制御機構
 20 接触スイッチ
 21 リミットスイッチ
 22 プランジャ
 23 サーミスタ
 24 静電吸着パッド
 25 導電プローブ
 26 電磁石
 27 導電プローブ概要
 28 ピックハンド
 29 把持爪
 30 投受光式光電管
 31 受光器
 32 投光器
 33 光軸
DESCRIPTION OF SYMBOLS 1 Air 2 Vacuum suction sensor 10 Arm 11 Holding mechanism 12 Rotation drive mechanism 13 Suction pad 14 Optical sensor 14A Photoelectric tube 15 Article (product)
16 Air Piping 17 Vacuum Suction 18 Light 19 Control Mechanism 20 Contact Switch 21 Limit Switch 22 Plunger 23 Thermistor 24 Electrostatic Adsorption Pad 25 Conductive Probe 26 Electromagnet 27 Outline of Conductive Probe 28 Pick Hand 29 Holding Claw 30 Light Emitting / Receiving Photoelectric Tube 31 Light Receiver 32 Projector 33 Optical axis

Claims (6)

 物品を感知するセンサーと
 物品を把持する機構と
 前記センサーと前記把持機構を有する物品把持移載機構と
 前記センサーの物品感知情報と前記把持機構と前記物品把持移載機構を制御する制御機構と
を具備する物品探りあて把持装置。
A sensor for sensing an article; a mechanism for gripping an article; an article gripping transfer mechanism having the sensor and the gripping mechanism; an article sensing information of the sensor; the gripping mechanism; and a control mechanism for controlling the article gripping transfer mechanism. An article search and gripping device provided.
 前記センサーによって物品の位置を認識した物品情報を受け、前記制御機構が前記把持機構及び前記物品把持移載機構を制御することによって物品を把持することに特徴を有する請求項1に記載の物品探りあて把持装置。 2. The article search according to claim 1, wherein the article information is received by the sensor and the control mechanism grips the article by controlling the gripping mechanism and the article gripping transfer mechanism. Addressing device.  前記センサーが、負圧センサー及び/若しくはレーザセンサー及び/若しくは紫外線センサー及び/若しくは赤外線センサー及び/若しくは可視光センサー及び/若しくはマイクロ波センサー及び/若しくは超音波センサーであることに特徴を有する請求項2に記載の物品探りあて把持装置。 3. The sensor according to claim 2, wherein the sensor is a negative pressure sensor and / or a laser sensor and / or an ultraviolet sensor and / or an infrared sensor and / or a visible light sensor and / or a microwave sensor and / or an ultrasonic sensor. The article search and gripping device according to claim 1.  前記センサーが、リミットスイッチ及び/若しくは温度センサー(サーミスタ)及び/若しくは導電プローブ及び/若しくは光電管及び/若しくは感圧センサー及び若しくは磁気センサーであることに特徴を有する請求項2に記載の物品探りあて把持装置。 3. The article search grip according to claim 2, wherein the sensor is a limit switch and / or a temperature sensor (thermistor) and / or a conductive probe and / or a photoelectric tube and / or a pressure sensor and / or a magnetic sensor. apparatus.  前記把持機構が、真空吸引吸着機構及び/若しくは静電吸着パッド機構及び/若しくは電磁石機構及び/若しくはピックハンド機構であることに特徴を有する請求項2乃至4のいずれか1項に記載の物品探りあて把持装置。 The article search according to any one of claims 2 to 4, wherein the gripping mechanism is a vacuum suction suction mechanism and / or an electrostatic suction pad mechanism and / or an electromagnet mechanism and / or a pick hand mechanism. Addressing device.  前記把持機構が、前記センサーからの物品情報を受けた前記制御機構のプログラムに従い、物品を探りあてる動作をすることに特徴を有する請求項1乃至5のいずれか1項に記載の物品探りあて把持装置。 6. The article search and gripping according to claim 1, wherein the gripping mechanism searches for an article in accordance with a program of the control mechanism that receives the article information from the sensor. apparatus.
PCT/JP2016/086805 2016-12-09 2016-12-09 Article-locating and -gripping device Ceased WO2018105121A1 (en)

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