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WO2018199405A1 - Filterized fabric for protecting against toxic substance, manufacturing method therefor, and special clothes made thereof - Google Patents

Filterized fabric for protecting against toxic substance, manufacturing method therefor, and special clothes made thereof Download PDF

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Publication number
WO2018199405A1
WO2018199405A1 PCT/KR2017/010492 KR2017010492W WO2018199405A1 WO 2018199405 A1 WO2018199405 A1 WO 2018199405A1 KR 2017010492 W KR2017010492 W KR 2017010492W WO 2018199405 A1 WO2018199405 A1 WO 2018199405A1
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WO
WIPO (PCT)
Prior art keywords
layer
sorption
activated carbon
fabric
adhesive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/KR2017/010492
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French (fr)
Korean (ko)
Inventor
김종기
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sancheong Co Ltd
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Sancheong Co Ltd
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Filing date
Publication date
Application filed by Sancheong Co Ltd filed Critical Sancheong Co Ltd
Publication of WO2018199405A1 publication Critical patent/WO2018199405A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D11/00Double or multi-ply fabrics not otherwise provided for
    • D03D11/02Fabrics formed with pockets, tubes, loops, folds, tucks or flaps
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62BDEVICES, APPARATUS OR METHODS FOR LIFE-SAVING
    • A62B17/00Protective clothing affording protection against heat or harmful chemical agents or for use at high altitudes
    • A62B17/006Protective clothing affording protection against heat or harmful chemical agents or for use at high altitudes against contamination from chemicals, toxic or hostile environments; ABC suits
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/73Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
    • D06M11/74Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof with carbon or graphite; with carbides; with graphitic acids or their salts
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M23/00Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
    • D06M23/08Processes in which the treating agent is applied in powder or granular form

Definitions

  • the present invention relates to a filter rised fabric for protecting toxic substances, a manufacturing method therefor and a special suit therefor, and more specifically, a filter rised fabric for protecting toxic substances that can be sorbed through activating carbon and reused after washing. It relates to a manufacturing method and special clothing thereby.
  • NBC chemical, bacteriological, radiological, or nuclear / NBC or nuclear
  • protective clothing and gas masks used in the nuclear weapons are required.
  • the NBC protective clothing can be classified into air breathable protective clothing and breathable protective clothing.
  • Non-breathable protective clothing is a protective clothing that blocks external fluids from entering and exiting, but it has excellent protection against toxic substances, but has a fatal disadvantage that it is difficult to release vapor and heat released from the body to the outside.
  • breathable protective clothing unlike non-breathable protective clothing, has a certain amount of fluid ingress, and since it is considered that toxic substances have a direct effect on the human body, a fabric containing activated carbon that can adsorb and filter toxic substances and camouflage thereon It adopts the double structure that applied the cloth with the performance.
  • a fabric of a latex rubber or the like is applied to a polyester-based fiber material or the like to protect the endothelial and It is composed of an outer shell which serves to primarily block the toxic substances in the solid state, and an inner shell which can absorb and remove the toxic substances as the surface is treated with activated carbon using an adhesive.
  • the above-described prior art is provided by adsorbing the sorbent formed in the form of porous beads with fine pores between the endothelium and the outer shell, thereby absorbing and filtering out toxic substances.
  • the prior art as described above has a problem in that a gap is formed between the beads because the sorbent has the form of beads, and some of the toxic substances are penetrated without being filtered through the gap.
  • the sorbent is provided between the shell and the endothelium in the form of beads as described above, only the upper and lower portions of the sorbent are attached to the shell and the endothelium, resulting in the phenomenon that the sorbent sorbed from the shell and the endothelium during washing. Therefore, if the washing is performed several times, the adsorption performance of the toxic substance may be remarkably reduced.
  • the specific surface area may be substantially reduced because the sorbent may not be substantially completely faced with the air flowing into the skin.
  • the present invention was created in order to solve the above problems, it is possible to protect the falling off of activated carbon during washing, and to filter the toxic substances by sorption in multiple stages through the activated carbon, the activated carbon blocks the passage to the sphere and plane Therefore, the object of the present invention is to provide a filterized fabric for protecting toxic substances, a manufacturing method therefor, and a special suit thereof, which can significantly expand the specific surface area for sorption of toxic substances.
  • the first layer made of a fabric of breathable material; A second layer disposed spaced below the first layer and made of a fabric of a breathable material; A plurality of activated carbon beads fixed between the first layer and the second layer, the plurality of activated carbon beads sorbing toxic substances in air passing through the first layer; An adhesive provided on at least one of a lower surface of the first layer and an upper surface of the second layer to which the activated carbon beads are fixed to attach and fix the activated carbon beads; And a second sorption layer for soaking toxic substances in air passing through the second layer through the activated carbon beads fixed with the adhesive.
  • the second sorption layer may include a third layer made of a breathable material integrally provided on the lower surface of the second layer or overlapping a lower portion of the second layer so as to soak the toxic material transmitted through the second layer. It is provided on the upper surface of the powdered activated carbon and the matrix of the solvent and the viscous thermosetting to thermoplastic material and a plurality of fine particles adhering to the powdered activated carbon is extracted from the matrix that is cured as the bubble-like cavity in the matrix It is provided in the form of a film in the second layer or the third layer by a sorbent coating agent composed of a soluble particulate filler that provides a pore consisting of a discontinuous molding on the second layer or the third layer (eg : It is a form of spaced spots or linear shapes) that traps air through which spaces are communicated through spaced spaces while sorbing toxic substances. It is characterized by the ball.
  • the second sorption layer is formed by coating the sorbent coating agent with a gel or colloid mixed with 24 to 75 parts by weight of matrix, 106 to 205 parts by weight of solvent, and 0.2 to 57 parts by weight of particulate filter based on 100 parts by weight of the activated carbon. As it is cured, it is possible to secure the pores even when molded in the form of a film, characterized in that the sorption of toxic substances is possible.
  • the second sorption layer is provided in the form of a film on the surface (upper surface) of the third layer facing the second layer, the adhesive is provided on the upper surface and the upper surface is attached to the lower surface of the second layer It is characterized by.
  • the second sorption layer is integrally provided on a lower surface of the second layer facing the third layer, and is attached to and fixed to the third layer by the adhesive.
  • the present invention is integrally provided with the first layer in the form of a film as the sorbent coating agent is applied in the form of a thick film while being spaced apart from the lower surface of the first layer, and the first layer It may further include a; the first sorption layer for soaking the toxic substances in the permeated air.
  • the first sorption layer may be composed of spots configured to have different spots and sizes from the second sorption layer.
  • the first sorption layer and the second sorption layer need to be molded in a form that is shifted from each other.
  • the first sorption layer may be fixed to the upper end of the activated carbon bead through the adhesive as the adhesive is applied to the surface.
  • the third layer may further include a third sorption layer formed on the lower surface opposite to the second sorption layer, wherein the third sorption layer is formed in a film form as it is applied in the form of a thick film while being spaced apart to form a spaced apart film.
  • the third sorption layer is preferably formed on the lower surface of the third layer in spots having the same or different diameter as the second sorption layer.
  • the third sorption layer needs to be molded on the lower surface of the third layer in a form that is alternated with the second sorption layer.
  • the present invention the fourth layer of the breathable material provided under the third layer; And a fourth sorbent layer formed of the sorbent coating agent to form a film as it is applied in the form of a thick film while being spaced apart from the upper surface of the fourth layer to form a film.
  • the present invention may further include a shield provided at a lower portion of the third layer or the fourth layer and shielding a lower portion thereof and made of a fabric of a breathable material.
  • the shield may be attached and fixed to the third layer or the fourth layer by the adhesive.
  • Filtered fabric for toxic material protection as described above may be manufactured as a special clothing for toxic material protection.
  • the filterized fabric for protecting the toxic substance is shielded at the upper portion of the outer skin made of a breathable material, and is used as an intermediate skin filtering the toxic material between the outer skin and the inner skin by shielding the inner skin.
  • the filterized fabric for protecting the toxic substance is shielded at the upper portion of the outer skin made of a breathable material, and is used as an intermediate skin filtering the toxic material between the outer skin and the inner skin by shielding the inner skin.
  • the manufacturing method of the present invention a layer preparation step of preparing a first layer, a second layer and a third layer made of a fabric of breathable material; It is composed of powdered activated carbon, a solvent, a viscous thermosetting to thermoplastic matrix, and a plurality of fine particles adhering to the activated carbon, and extracted from the matrix to be cured.
  • Coating agent coating step A sorption layer molding step of curing the coated coating agent to form a first sorption layer or a second sorption layer for soaking a toxic substance in the first layer, the second layer, or the third layer; Pores which form pores made of bubble-shaped cavities in the first or second sorption layer by extracting the particulate filler consisting of a plurality of fine particles from the first or second sorption layer.
  • Forming step A primary adhesive coating step formed on the second layer or the third layer and applying an adhesive to the second sorption layer in which the pores are formed; Applying a second adhesive to a surface of the second layer; A lower bead fixing step of fixing a lower end of an activated carbon bead in the form of granules or spheres on the surface (upper surface) of the second layer to which the secondary adhesive is applied; A lamination step of bonding and laminating the second layer and the third layer through the primary adhesive applied to the second sorption layer; And an upper shielding step of shielding an upper portion of the second layer by stacking the first layer on an upper portion of the second layer on which the third layer is laminated on the lower side and a lower end of the activated carbon beads is fixed at an upper surface thereof. do.
  • the third layer is pressed into the laminated state with the second layer to attach the third layer and the second layer through the adhesive applied to the second sorption layer.
  • the coating agent manufacturing step may include a mixture preparation step of preparing a mixture by adding a solvent, activated carbon, and particulate filler to the matrix; And a stirring step of stirring and dispersing the mixture.
  • the mixture is prepared in the form of gel or colloid by mixing 24 to 75 parts by weight of matrix, 106 to 205 parts by weight of solvent, and 0.2 to 57 parts by weight of particulate filter based on 100 parts by weight of the activated carbon.
  • the present invention is provided between the laminating step and the upper shielding step, the third adhesive coating step of applying the adhesive to the lower surface of the first layer facing the second layer; And fixing the upper end of the bead by bonding the upper end of the activated carbon beads to the lower surface of the first layer through the tertiary adhesive.
  • the coating agent coating step may include: applying a first coating agent to the lower surface of the first layer in the form of a thick film having a discontinuous form; And applying the sorbent coating agent to the lower surface of the second layer or the upper surface of the third layer in the form of a thick film having a discontinuous form, wherein the size of the spot or linear applied in the first coating agent coating step It includes; secondary coating film coating step of applying in a smaller size.
  • the bead top fixing step may include: a layer overlapping step of laminating the first layer having the first sorption layer to which the adhesive is applied to the second layer to which the activated carbon beads are attached; A pressing step of pressing at least one of the combined first layer and the second layer; And an adhesive curing step of curing the adhesive applied to the first sorption layer to fix an upper end of the slide coal beads to the surface of the first sorption layer.
  • the bead bottom fixing step the bead spreading step of spraying the activated carbon beads on the upper surface of the second layer to which the adhesive is applied; Compressing the activated carbon beads by pressing an upper surface of the second layer sprayed with the activated carbon beads; An adhesive curing step of curing the adhesive applied to the second layer to fix a lower end of the activated carbon bead to the second layer; And removing unattached beads to vibrate the second layer or to provide a vacuum pressure to an upper surface of the second layer to remove the activated carbon beads not attached to the adhesive from the second layer.
  • the manufacturing method as described above can be used for the production of special clothing for the protection of toxic substances.
  • the above-mentioned spots of the first to fourth sorption layer may be configured in the shape of a circular, oval or polygonal on the face.
  • the third and fourth sorption layers are formed in the third layer and the fourth layer in the same manner as the first and second sorption layers described above.
  • the third layer or the fourth layer may be laminated to another layer to form a single body in the same manner as described above.
  • the first to fourth sorption layers are spaced in the form of the above-mentioned spots to linear on the surface of the first layer to the fourth layer is applied in the form of a thick film, and then the air is communicated through the spaced apart as the cured To serve.
  • the filterized fabric for protecting toxic substances of the present invention has an extended specific surface area than spherical activated carbon beads because the first to fourth sorption layers containing powdered activated carbon are molded to the first to fourth layers in a planar manner. It can be provided, and separately provided with activated carbon beads can not only supplement the sorption performance of the first to fourth sorption layer, but also can be purified by filtering the toxic substances in multiple stages, the first layer to the fifth As the layer is made of breathable material to vent the air, it can improve the fit when manufactured as a special clothing for protecting toxic substances.
  • the first to fourth sorption layers are formed in the form of a film on the surface of the first to fourth layers due to the material properties of the sorbent coating agent and the component ratio and physical properties of the components mixed in the sorbent coating agent, the durability is provided.
  • the matrix is composed of a material having elasticity, hydrophilicity, chemical resistance, heat resistance and moisture resistance, it is possible to improve the fit as described above by providing elastic force, to ensure availability by hydrophilicity, chemical resistance and heat resistance And moisture resistance to improve chemical resistance and heat resistance, as well as water resistance, and fine pores in the matrix and the sorption layer in the form of a film by a solvent evaporated or dried or dissipated.
  • Pore) can be supplied to the activated carbon embedded in the matrix, that is, toxic substances with the above-mentioned pore to the activated carbon contained in the sorption layer can greatly improve the sorption performance.
  • activated carbon is composed of 0.1 ⁇ m to 300 ⁇ m, the effective area is excellent, so that the sorption performance of activated carbon can be improved, and additives are added to improve the printability of the coating agent as well as dispersibility and stability. Physical properties can also be improved.
  • the rigidity of the first to fourth layers is partially weakened, thereby further securing the flexibility of the filterized fabric made of a fabric. Can be.
  • the activated carbon beads can be easily dispersed since the first sorbent layer can be substantially dispersed and provided to the activated carbon beads. Not only can the sorbent material be sorbed, but the first and second sorption layers are separated by spots or linear patterns and are molded in the form of a film in the first to fourth layers so that air can be smoothly spaced through the gaps. You can also communicate.
  • the spots of the first to fourth sorption layers are formed in the shape of a circle, an ellipse, or a polygon (for example, triangular to octagonal), a planar pattern can be easily implemented, and the first sorption layer is smaller than the second sorption layer. It is formed to have a fine diameter can easily disperse the air passing through the first layer to provide to the activated carbon beads, since the first and second sorption layer is molded in a displaced form, so that the second sorption layer of the first sorption layer Toxic substances can be easily sorbed from the incoming air through the spaced gaps.
  • the third or fourth sorption layer when the third or fourth sorption layer is provided, additional filtering is possible, so that the filtration performance can be further improved, and a second sorption layer is provided on the lower surface of the second layer, or an upper surface of the third layer. And when provided with the third and fourth sorption layer on the lower surface can use both sides of the breathable fabric as a filter.
  • the shield when the shield is composed of a knit or tricot having elasticity can be improved wearing comfort.
  • the manufacturing method according to the present invention by applying an adhesive to the first sorption layer or the second sorption layer or the second layer to attach the sorption layer or activated carbon beads through the adhesive, or firmly fixed the activated carbon beads between the members,
  • the second sorption layer can be firmly fixed to the second layer or the third layer.
  • the activated carbon beads are sprayed after the activated carbon beads are sprayed in a state in which the adhesive of the second layer is melted, so that the activated carbon beads can be firmly attached, and the second layer is vibrated or sucked through the vacuum pressure after the activated carbon beads are pressed.
  • the unattached activated carbon beads By removing the unattached activated carbon beads from the activated carbon beads sprayed on the second layer it is possible to recover the unattached activated carbon beads again.
  • the activated carbon beads are easily fixed to the second layer because the activated carbon beads are fixed to the second layer by inverting the second layer and compressing the activated carbon beads, and the activated carbon beads are melted by melting the adhesive applied to the first sorbent.
  • the adhesive applied to the second sorption layer is melted, the second sorption layer on the lower surface of the second layer or the upper surface of the third layer.
  • the activated carbon beads adsorb the toxic substances in a state of being fixed to the first layer and the second layer through the adhesive, and the second sorption of some toxic substances passing through the second layer. Since at least any one of the layers to the fourth sorption layer is adsorbed, the activated carbon beads may not only adsorb toxic substances which are not adsorbed, but when only one of the second to fourth sorption layers is formed, the activated carbon beads may be removed during washing. The adsorption performance of the part can be compensated by the second to fourth sorption layers, and at the same time, the overall weight of the fabric can be reduced.
  • the particulate filler can be easily removed by extracting and removing the particulate filler by contacting the filter layer with a reactant that chemically reacts with the particulate filler.
  • the special clothing according to the present invention uses a filterized fabric for protection of toxic substances prepared as described above, not only improves the filtration performance but also wash durability compared to the prior art.
  • FIG. 1 is a longitudinal cross-sectional view of a fabric according to the prior art
  • FIGS. 2 to 5 are longitudinal cross-sectional views of the fabric according to the first to fourth embodiments of the present invention.
  • FIG. 6 is a real picture of the fabric shown in FIG.
  • FIG. 7 is a conceptual diagram conceptually illustrating the sorption layer shown in FIG. 2; FIG.
  • FIG. 13 is a longitudinal sectional view of a far-end according to a sixth embodiment of the present invention.
  • FIG. 15 is a longitudinal cross-sectional view conceptually showing the internal configuration of the fabric shown in FIG.
  • FIG. 16 is an enlarged cross-sectional view of the activated carbon shown in FIG. 15;
  • FIG. 17 is a longitudinal sectional view showing pores of the fabric shown in FIG.
  • Filtered fabric for protecting the toxic material according to an embodiment of the present invention, as shown in Figure 2, the first layer (L1), the first sorption layer (F1), activated carbon beads (B), the second layer (L2) ), A third layer L3 and a second sorption layer F2.
  • the first layer L1, the second layer L2, and the third layer L3 are formed of fabrics capable of communicating air.
  • the first layer (L1), the second layer (L2) and the third layer (L3) is preferably made of a fabric manufactured to see through the opposite side as shown in FIG.
  • a fabric may be composed of, for example, a knit or a tricot, but may also be composed of a nonwoven fabric as shown in FIG. 6.
  • the nonwoven fabric may be composed of a hot melt nonwoven fabric coated with a hot melt of a thin film on the surface for ease of forming the first to fourth sorbent layers F1 to F4 to be described later.
  • the hot melt nonwoven fabric may be pretreated to melt the hot melt on the surface by heat before molding the first to fourth sorption layers F1 to F4 (optional). That is, the hot melt nonwoven fabric serves as a primer for smooth molding (coating) of the first to fourth sorbent layers F1 to F4 by providing a fine unevenness by melting the hot melt on the surface.
  • the first sorption layer F1 is formed on the surface (lower surface) of the first layer L1 by a sorption coating agent.
  • a sorbent coating agent is composed of a paint-like material in which powder activated carbon 11, a matrix 12, a matrix S, and a particulate filler A are mixed as shown in FIGS. 15 and 16.
  • the matrix 12 is composed of a thermosetting or thermoplastic gel or colloid, in which the activated carbon 11 is mixed and cured into a solid phase in a liquid phase.
  • the matrix 12 is hardened to provide a sorption layer (F1 to F4) in the form of a sheet as described below. . That is, the matrix 12 is formed in a film form on the surface of the first to fourth layers L1 to L4 as described later, as the matrix 12 is coated and cured.
  • Matrix 12 for example, excellent adhesion to the fiber even under low temperature curing conditions, excellent adhesion to the fiber, by improving the durability of the sorption layer according to an embodiment of the present invention to be described later by giving elasticity to the sorption layer
  • Environmentally friendly water-based urethanes are used alone or additionally acrylic or melamine resins having excellent moisture resistance, hardness and moldability depending on the required physical properties, and epoxy, silicone, phenol and polyamic acid having adhesiveness, strength, chemical resistance and heat resistance. Or the like may be used alone or in combination.
  • the matrix 12 binds the activated carbon 11 during curing to prevent the flow of the activated carbon 11. In other words, the matrix 12 serves as a binder.
  • Activated carbon 11 is mixed into the viscous matrix 12 as shown in FIG. 15 and then bound by curing of the matrix 12. Activated carbon 11 soaks toxic substances through pores (not shown) and pores (H), which will be described later, even when mixed with the matrix 12 as shown in FIGS. 16 and 17. In other words, activated carbon 11 is filtered by toxic chemicals such as chemicals and chemicals harmful to the human body, in particular toxic substances in liquid or gaseous phase. Activated carbon 11 is composed of a powder to be easily mixed with the matrix 12 of the liquid phase.
  • Activated carbon 11 is, for example, graphene (graphene), graphite, metal oxides (Al 2 O 3 , Fe 2 O 3 , SiO 2 , MgO, CaO, TiO 2 , ZnO, V 2 O 5 ) alone or two or more are mixed Can be used.
  • the activated carbon 11 may contain Cu, Ag, Fe, and Ce so as to enhance the selective adsorption performance according to the type of the toxic material.
  • the activated carbon 11 is preferably formed with a particle size (particle size) of 0.1 ⁇ m to 300 ⁇ m, most preferably 3 ⁇ m to 20 ⁇ m.
  • the activated carbon 11 is preferably composed of, for example, a hydrophilic palm tree among various kinds.
  • the solvent 12 is mixed into the matrix 11 as shown in FIG. 15 and prevents the matrix 11 from curing too quickly.
  • the solvent (S) may be composed of at least one material that is compatible with other components, for example, and has physical properties suitable for curing and working conditions.
  • the solvent 12 is composed of a matrix 11 or a substance which is easily miscible with the fluidity control additive described later.
  • the solvent 12 is preferably composed of a material that is evaporated, dried or dissipated by heat during the heat treatment process as described below.
  • the solvent S is preferably composed of a substance remaining compatible for the time required for workability at the time of mixing with the matrix 12.
  • the solvent (S) may be composed of at least one of alcohol, water, ethylene glycol, butyl carbitol, butyl cellulose unit, and terpineol. That is, the solvent (S) may be composed of one or a mixture of the listed materials.
  • the solvent S provides fine pores, such as pores, to the cured matrix 12 while evaporating or drying or dissipating upon the curing of the matrix 12. Accordingly, the matrix 12 may supply the toxic substance to the activated carbon 11 through the pore.
  • the particulate filler (A) is composed of a plurality of fine particles, and is mixed in the matrix 12 together with the activated carbon 11 and the solvent S as shown in FIG. 15.
  • the particulate filler (A) is preferably made of a material having high solubility so as to be easily mixed with the matrix 12.
  • the particulate filler A is adhered to the outer circumferential surface of the activated carbon 11 as shown in FIG. 16A, and after the matrix 12 is cured, the particulate filler A is extracted and removed from the matrix 12. At this time, the particulate filler (A) provides pores (H) consisting of a bubble-shaped cavity on the outer peripheral surface of the activated carbon 11, as shown in (b) of FIG.
  • the pores H form bubble-like fine pores as shown in FIG. 17 inside the matrix 12 due to the vacancy of the particulate filler A as the particulate filler A is removed, that is, Forming micropores provides a passage for guiding toxic substances on the outer circumferential surface of the activated carbon (11). Therefore, even if the activated carbon 11 is mixed in the matrix 12, the adsorption performance is improved because the sorption area, ie, the specific surface area (exposure area), which is in contact with the toxic substance by the pores H is expanded.
  • the particulate filler (A) is a substance composed of a liquid or liquefied gas having a particle size which is the same as or similar to that of the solvent S, or which has a different particle size (larger or smaller) than the solvent S.
  • These particulate fillers (A) can be extracted from the matrix (12) while evaporating or drying to dissipate upon curing of the matrix (12), such as solvent (S).
  • the particulate filler (A) may be extracted from the matrix 12 through a chemical reaction with the reactant in contact with a separate extraction solvent, ie the reactant.
  • the particulate filler (A) may be composed of at least one of, for example, ammonia, freon, chlorine, nitrogen, and carbon dioxide.
  • the particulate filler (A) may be composed of a liquid and / or gaseous substance.
  • the reactant may be composed of a degassing agent, an antifoaming agent, and the like, which are extracted through a chemical reaction with ammonia, freon or chlorine, nitrogen, and carbon dioxide.
  • the above-mentioned pores (H) is formed by the cavity of the particulate filler (A) composed of the fine particles, so that the pores (H) is formed to a size that allows the permeation of a gas such as air while preventing water from permeating the cured matrix 12 . Therefore, the pores H guide the activated carbon 11 into the gaseous toxic substance in fact. However, the pores (H) can also guide the activated carbon 11 in the form of liquid toxic substances in the form of steam.
  • the particulate filler (A) is composed of fine particles that provide micropores, but are sized to provide micropores that can only penetrate air, and are removed from the cured matrix 12 to form fine particles in the matrix 12.
  • a pore-forming material that provides pores.
  • the matrix 12 is coated with a thin film and then cured, when the matrix 12 is formed into a sheet in the form of a coating film, fine pores and cavities due to the particulate filler (A) and the solvent (S) By the air permeability is secured.
  • the activated carbon 11 when the particulate filler A is not mixed with the matrix 12, the outer circumferential surface is shielded by the matrix 12, and only a part of the activated carbon 11 is opened by the pores of the solvent S described above.
  • the activated carbon 11 when the activated carbon 11 is removed after the particulate filler A is mixed in the matrix 12, the above-mentioned pores H are formed on the outer circumferential surface as shown in FIG. 17, so that the open area of the outer circumferential surface is solvent ( Only S) is expanded than when mixed. Therefore, the activated carbon 11 is very preferably mixed with the particulate filler (A) in the matrix 12 in order to improve the sorption performance.
  • the above-mentioned sorbent coating agent is mixed with the matrix 12 in an amount of 24 to 75 parts by weight based on 100 parts by weight of activated carbon 11.
  • the solvent S is mixed in an amount of 106 to 205 parts by weight based on 100 parts by weight of the activated carbon 11.
  • the particulate filler (A) is mixed in an amount of 0.2 to 57 parts by weight based on 100 parts by weight of activated carbon 11.
  • the sorption coating agent has about 5 to 70 wt% of activated carbon 11, about 5 to 30 wt% of matrix 12, about 0.1 to 20 wt% of particulate filler (A) and the balance of solvent (S). Is prepared by mixing.
  • the solvent (S) is preferably composed of about 37wt% to 72wt% (this mixing ratio is the optimum mixing ratio as described below-see later).
  • the activated carbon 11 is less than 5wt%, the desired adsorption capacity cannot be expected. If the activated carbon 11 exceeds 70wt%, not only printability is lowered but also laundry durability is lowered.
  • the matrix 12 has a problem in washing durability due to a decrease in adhesive strength with the fabric when the content is less than 5wt%, and when the content exceeds 30wt%, it affects the specific surface area and active site of the activated carbon 11 and thus the sorption power is reduced. It is preferably mixed at 5 to 30 wt%.
  • the viscosity of the matrix 12 may be increased to reduce printability.
  • the solvent (S) promotes the curing rate of the matrix 12 too fast when less than 37 wt%, and extends the curing rate of the matrix 12 too much when it exceeds 72 wt%.
  • the sorbent coating agent configured as described above may further include a fluidity control additive in some cases.
  • a fluidity control additive may be composed of, for example, surfactants (including negative, positive and neutral ions).
  • the fluidity control additive improves the printability of the sorbent coating agent made of a paint such as ink or paint, and adjusts physical properties such as dispersibility and stability.
  • the fluidity control additive improves the dispersing properties of the activated carbon 11, and adjusts the viscosity and fluidity of the matrix 12 to provide stability in storage and smooth workability and printability in coating or application, and coating type printed matter. The surface properties of the are kept uniform.
  • the above-mentioned fluidity control additive is preferably composed of about 0.035 wt% to 17.5 wt% to be mixed at 0.1 to 50 parts by weight based on 100 parts by weight of activated carbon 11, for example. If the additive content is less than 0.035wt%, the thixotropy of the above-mentioned sorbent coating agent is not possible to print smoothly, and if the content is more than 17.5wt%, the thixotropy is lowered, resulting in poor workability and activated carbon (11). Of the outer peripheral surface is shielded by the matrix 12, the adsorption performance is lowered.
  • the sorbent coating agent configured as described above is introduced into the matrix 12 by the solvent S, the activated carbon 11 and the particulate filler A, respectively, and mixed by stirring to prepare a liquid coating material such as gel or colloid. .
  • the water-soluble coating agent may be mixed with the above-described flow control additive.
  • the sorbent coating agent is applied to the fabric T of the same material as the first layer L1 and cured to provide a sorbent layer F in the form of a film. That is, the sorbent coating agent provides a fabric T having a sorbent layer F.
  • Applicant of the present invention by using the fabric (T), that is, the sorption layer (F) is coated on the front fabric (T) to make a test specimen for the experiment as follows.
  • the specimen was tested by configuring the "Experimental Examples 1 to 15" by the sorbent coating agent composed of various composition ratios, as shown in Figure 18, was tested by measuring the adsorption capacity before and after washing.
  • the products of the prior art 1 to which the bead activated carbon mentioned in the prior art and the products of the prior art 2 simply sprayed with activated carbon powder were tested together as a comparative example.
  • each fabric is impossible to use the actual chemical agent, and the protection performance was evaluated by the liquid phase test method using a similar agent having a similar molecular structure and properties.
  • a similar agent was made of dimethyl methylphosphonate (DMMP) containing phosphorus (P), an analogue of Soman (GD), and Thiophenol containing sulfur (S), an analogue of Mustard (HD).
  • DMMP dimethyl methylphosphonate
  • P phosphorus
  • S Thiophenol containing sulfur
  • HD an analogue of Mustard
  • the measurement experiment of washing performance is to wash the specific detergent with 45kg of each fabric (washing material) sufficiently in water of 32 ⁇ 43 °C, and then wash it first for 4 ⁇ 6 minutes, and then wash it again for 2 minutes in the same way. After soaking in water at 32-34 ° C., the first rinse was carried out for 2 minutes, and then again the second and third rinses were carried out in the same manner, followed by dehydration for 3-5 minutes, followed by drying at 19 ° C. for 35-50 minutes. The adsorption capacity after washing was measured.
  • the washing resistance was excellent, but there was no adsorption performance as there was no adsorption capacity before and after washing due to insufficient mixing amount of the activated carbon 11, In the case of low viscosity and poor printability, not only the thickness of the adsorption layer was not sufficiently formed, but also the washing resistance was reduced. In the case of Experimental Example 3, although the washing resistance was excellent, pores (H) were formed on the outer circumferential surface of the activated carbon 11. As a result, the specific surface area of the activated carbon 11 was not secured to the maximum, so that the adsorption performance was lowered.
  • Experimental Example 4 was inadequate in the ratio of the matrix 12 compared to the activated carbon 11, so washing durability was excellent, but the adsorption performance was insufficient due to the lack of activated carbon (11), and Experimental Examples 5 and 6 determine the laundry durability.
  • the content of the matrix 12 was sufficient to ensure washing resistance, but the problem of printability occurred due to an inappropriate ratio of the activated carbon 11 and the particulate filler (A).
  • While improving the printability and adsorption performance by fixing the content of the matrix (12) to ensure the durability of the laundry through the experiment Example 7 to 10, and the composition of the activated carbon (11) and particulate filler (A) to the experimental example The adsorption performance before and after 100,000 washings exhibited the desired adsorption capacity (comparable to the prior art 1).
  • Experimental Example 12 has a specific surface area smaller than that of Prior Art 1 of the Comparative Example, as shown in FIG. 18, but is superior in adsorption performance.
  • the reason is that in the case of the prior art 1, the activated carbon beads are spherical and the specific surface area is wide, but the adsorption performance is thought to be small compared to the specific surface area because the toxic substances pass through the outer circumferential surface of the activated carbon beads due to the spherical shape characteristics. .
  • Experimental Example 12 is considered to be superior to the prior art 1 even if the specific surface area is small because it is directly faced with toxic substances as formed in the plane.
  • the above-mentioned sorbent coating agent has better adsorption than the comparative examples when the activated carbon 11, the matrix 12, and the particulate filler (A) are mixed at the optimum ratio as described above through the above experimental results. It is clear that it can provide performance. Therefore, the applicant of the present invention was able to find the optimum mixing ratio as described above through the above experiments.
  • the pore (H) is formed on the outer circumferential surface of the activated carbon 11 of the sorption layer by the particulate filler (A) extracted after mixing with the sorbent coating film ratio of the activated carbon 11 It is thought that the adsorption performance is greatly improved as the surface area is secured to the maximum and the sorption layer provides a specific surface area separate from the activated carbon beads (B). Accordingly, it is considered that the adsorption performance is further enhanced when the sorption layer is composed of a plurality. In addition, it is possible to reduce the size of the activated carbon bead (B) because it provides an excellent adsorption performance than conventional products, and thus it is expected to reduce the overall weight of the fabric.
  • the above-mentioned first sorption layer F1 has a thick film spaced apart from the lower surface of the first layer L1 by the sorption coating agent prepared as described above at approximately equal intervals as shown in FIG. After being applied in the form of the film is cured and integrally provided in the first layer (L1) in the form of a film.
  • the first sorption layer F1 is applied in the form of a thick film through screen printing, gravure printing, or an ordinary printer such as an inkjet or a 3D printer (sorption layers F2 to F4 described later are the same).
  • the first sorption layer F1 may provide purified air by sorbing toxic substances from air that has passed through the first layer L1.
  • the activated carbon beads B described above are spherical activated carbon having a diameter larger than the diameter of the first sorbent layer F1 described above but smaller than the diameter of the second sorbent layer F2 described later. It is composed of a plurality of at least one of the top and bottom is fixed to the first sorption layer (F1) or the second layer (L2) to be described later. As the activated carbon bead B is provided below the first sorption layer F1, the activated carbon beads B are sorbed from the air passing through the first layer L1 through the gaps between the spaced gaps of the first sorption layer F1. To provide purified air.
  • the second layer L2 of the breathable material is provided with the adhesive AD on the surface (upper surface), so that the lower end of the activated carbon bead B is fixed through the adhesive AD.
  • the third layer L3 of the breathable material overlaps the lower portion of the second layer L2 in a spaced state.
  • the above-mentioned second sorption layer F2 is composed of the above-mentioned sorbent coating agent as shown in FIG. 2, and is applied to the upper surface of the third layer L3 to form a coating film while being spaced at substantially equal intervals and cured. As the film is integrally provided in the third layer (L3). As shown in FIG. 2, the second sorption layer F2 is attached to and fixed to the lower surface of the second layer L2 through the adhesive AD. The second sorption layer F2 provides purified air by sorbing toxic substances from air passing through the second layer L2 through the activated carbon beads B.
  • the adhesive AD may be provided on at least one of the surface of the first sorption layer F1 and the upper surface of the second layer L2 on which the activated carbon beads B are fixed. As shown, both places are preferably provided. At this time, the adhesive AD may be provided to form, for example, a dot shape or a spot shape.
  • the adhesive AD is fixed by attaching the upper and lower ends of the activated carbon beads B to the surface of the first sorption layer F1 and the upper surface of the second layer L2, respectively.
  • the adhesive AD may be composed of a hot melt adhesive having excellent adhesion among various adhesives.
  • the aforementioned first layer L1 may not include the aforementioned first sorption layer F1 as illustrated in FIG. 12.
  • the adhesive AD described above may be separately applied. no need.
  • the hot melt nonwoven fabric provides the adhesive AD described above while the adhesive is melted by externally applied heat.
  • the activated carbon beads B are fixed by the adhesive AD to the first layer L1 and / or the second layer L2 composed of a hot melt nonwoven fabric (see FIGS. 2 and 12).
  • the adhesive AD may be provided on the upper surface of the second sorption layer F2 formed on the upper surface of the third layer L3 (for example, to form a dot shape).
  • the second sorption layer F2 may have an upper surface attached to the lower surface of the second layer L2 through the adhesive AD.
  • the third layer L3 is substantially overlapped with the lower part of the second layer L2 as shown by the second sorption layer F2 to form a substantially unitary body with the second layer L2.
  • the second sorption layer F2 may not be attached to the lower portion of the second layer L2 so that the second layer L2 and the third layer L3 are spaced apart to form an air layer therebetween.
  • the second sorption layer F2 smoothly flows through the air layer, and the adhesive AD is omitted on the upper surface thereof, so that the specific surface area is expanded, so that the larger amount of the toxic substance may be sorbed.
  • first sorption layer F1 and the second sorption layer F2 are spot to linear (linear) on the first layer L1 and the third layer L3 as shown in FIGS. 2 and 6.
  • first sorption layer F1 and the second sorption layer F2 are formed in a discontinuous form.
  • the third and fourth sorption sides described later are also formed in a discontinuous form.
  • the first sorption layer F1 and the second sorption layer F2 are formed into a coating film having a spot pattern as described above, and as shown in FIG. 6, a circular shape (possible oval) or a polygon (triangle to Octagonal shape). In the case of a circular or polygonal shape, the first and second sorption layers F1 and F2 may be molded to easily maintain the separation distance between the patterns.
  • the 1st sorption layer F1 and the 2nd sorption layer F2 are shape
  • the first and second sorption layers F1 and F2 are preferably molded to a diameter (size) of 0.1 mm to 5 mm.
  • the size (diameter) of the spots is different from each other in the first and second sorption layers F1 and F2.
  • the first sorption layer F1 is preferably configured to have a diameter smaller than the diameter of the second sorption layer F2 as shown so that air passing through the first layer L1 is finely dispersed.
  • the first sorption layer (F1) is preferably composed of a diameter of about 0.1mm ⁇ 0.5mm, and spaced at intervals of about 0.1 ⁇ 0.2mm for sufficient dispersion of air.
  • the second sorption layer F2 may be spaced apart at an interval of about 2 to 5 mm in size (diameter) and about 2 to 5 mm to smoothly contact the air with the surface.
  • the first sorption layer F1 has a diameter of less than 0.1 mm, the sorption performance is not sufficient. If the first sorption layer F1 is larger than 0.5 mm, the first sorption layer F1 does not smoothly disperse air. If more than 0.2mm apart, there is a problem of transmitting too much air.
  • the second sorption layer (F2) is composed of a diameter of less than 2mm, the sorption performance is lowered, if more than 5mm, the breathability is lowered, if the distance is less than 2mm, the breathability is bad, if too more than 5mm apart Since a large amount of air is permeated, leakage of toxic substances may occur. Therefore, it is preferable that the 1st sorption layer F1 and the 2nd sorption layer F2 are shape
  • the first and second sorption layers F1 and F2 may be molded in a form that is shifted from each other, as shown in FIG. 2.
  • the second sorption layer F2 may substantially face air introduced into the spaced gap between the first sorption layer F1. Therefore, the second sorption layer F2 may sorify more toxic substances in the introduced air.
  • the third layer L3 is formed of the above-mentioned sorbent coating agent on the lower surface opposite to the second sorption layer F2 to form a coating film to a film form at substantially equal intervals.
  • the third sorption layer F3 may be provided.
  • the third sorption layer F3 is molded to the same size (diameter) and the same separation distance as the above-described first sorption layer F1.
  • the third sorption layer F3 may be formed to have the same size and separation distance as that of the second sorption layer F2 described above, and may be formed to have a shape that is shifted from the second sorption layer F2. May be
  • the third sorption layer F3 further sorbs toxic substances from the air passing through the third layer L3 to provide purified air.
  • the third layer L3 may be provided with a fourth layer L4 below.
  • the fourth layer L4 is made of a fabric of the aforementioned breathable material.
  • the fourth layer L4 is formed of the above-mentioned sorbent coating agent, and is formed in a film form while being applied and cured in the form of a coating film while forming a spaced state at substantially equal intervals.
  • the fourth sorption layer F4 may be formed to have the same size as the above-described second sorption layer F2 or the same size as the above-described first sorption layer F1.
  • the fourth sorption layer F4 may be attached to the lower portion of the third layer L3 by the adhesive AD described above.
  • the fourth sorption layer F4 may not be attached to the third layer L3 so that an air layer is formed between the third layer L3 and the fourth layer L4. Unlike the illustrated example, the fourth sorption layer F4 may be shaped so as to deviate from the second sorption layer F2. The fourth sorption layer F4 further sorbs toxic substances from the air that has passed through the third layer L3 to provide purified air.
  • the third layer (L3) or the fourth layer (L4) described above may be provided at the lower portion of the shield (L5) as shown in the virtual line in Figs.
  • the shield L5 is made of a fabric of breathable material to shield the lower portion of the third layer L3 or the fourth layer L4.
  • the shield L5 may be made of, for example, a thin nonwoven fabric, but is preferably made of a material having excellent elasticity, such as knit or tricot, to improve the fit.
  • the shield L5 prevents the activated carbon powder or the activated carbon bead B from leaking out of the third layer L3 or the fourth layer L4 to the outside.
  • the first to fourth layers L1 to L4 are made of a breathable material, and the first to fourth sorption layers F1 to F4 or activated carbon beads therebetween. Since the (B) is provided through the air can be filtered through the toxic substances to provide purified air to the human body. In particular, since the first to fourth sorption layers F1 to F4 filter the air in multiple stages, the human body may be protected from toxic substances even if the activated carbon beads B are dropped.
  • the filterized fabric for protecting toxic substances may be configured (fifth embodiment) as shown in FIG. All of the fabrics are the same as the above-described embodiment, except that the above-described first sorption layer F1 is omitted.
  • the upper end of the activated carbon bead B is not attached to the first sorption layer F1, as shown in FIG. 12, but through the adhesive AD on the lower surface of the first layer L1. Attached. Therefore, the activated carbon beads B filter the toxic substances from the air that has passed through the first layer L1.
  • the second sorption layer F2 provides secondary air by filtration of toxic substances from the air passing through the second layer L2 through the activated carbon beads B.
  • Such fabric may filter toxic substances in multiple ways through the activated carbon beads (B) and the second sorption layer (F2).
  • the first layer L1 may be formed on the lower surface of the adhesive AD. May be omitted.
  • the activated carbon bead (B) may be configured such that only the bottom is fixed. However, since activated carbon beads (B) may fall off during washing only when the lower end of the activated carbon bead (B) is fixed, both upper and lower ends are preferably fixed.
  • the above-described second sorption layer F2 may be formed on the lower surface of the second layer L2 as shown in an enlarged view of FIG. 12.
  • the second sorption layer F2 may omit the third layer L3 in order to reduce the overall weight of the filter-ized fabric, and the above-described shield L5 or the endothelium IL described later may be the third layer L3. May be provided instead.
  • the second sorption layer F2 may be formed as a single body with the third layer L3. It may also be attached to L3).
  • the application of the third layer L3 is determined by the filtration performance required when the second sorption layer F2 is configured as shown enlarged.
  • the filterized fabric for protecting toxic substances may be configured (sixth embodiment) as shown in FIG. 13.
  • This fabric is the same as the first embodiment of FIG. 2 described above, except that the adhesive AD is omitted in the first sorbent layer F of the first layer L1, and the second sorbent layer F2 is made of a nonwoven fabric. The difference is that the bottom surface of the second layer L2 formed of a tree code is provided.
  • the second layer L2 is provided with a third layer L3 on the lower surface, and activated carbon beads B through the second sorption layer F2 formed in a film shape on the lower surface. Filter out toxic substances introduced between.
  • the second layer L2 may be laminated to the third layer L3.
  • the second layer L2 may be used to reduce the overall weight of the filtered fabric.
  • the adhesive AD of L3) and the second sorption layer F2 may be omitted.
  • the second sorption layer F2 may contact the shield L5 or the endothelium IL, and thus the fit may be degraded. Is preferably provided.
  • the filterized fabric for protecting toxic substances may be configured (seventh embodiment) as shown in FIG. 14.
  • the fabric is configured in the same manner as in FIG. 13 described above, except that the second sorption layer F2 is provided on the upper surface of the third layer L3.
  • the second sorption layer F2 may be attached to the lower surface of the second layer L2 formed of a nonwoven fabric or a tricoat through the adhesive AD. Therefore, the third layer L3 is formed of a nonwoven fabric or a tricoat and thus is substantially integrated with the second layer L2 to form a single body with the second layer L2.
  • the first layer L1 has an adhesive AD provided in the first sorption layer F1 so that the activated carbon beads B may be stably fixed, and thus, an upper end of the activated carbon beads AD may be provided. It may be fixed to the sorption layer (F1).
  • the first layer (L1) provided in the above-described embodiments has an outer surface (for example, the opposite side of the first sorption layer) facing toward the outer surface (OL), as shown in phantom line in FIG. Can be shielded.
  • the outer shell (OL) is made of a breathable material, it may be composed of a fabric of water repellent to oil repellent material.
  • the outer shell (OL) is composed of, for example, a conventional Gore-Tex fabric that allows air to pass while liquid materials are prevented from permeating, or has excellent chemical resistance and does not change its properties even at high temperatures, PTFE, waterproof, windproof, It can be composed of a fabric equipped with a film or membrane of EPTFE (Expanded polytetrafluoroethylen) material having moisture permeability at the same time.
  • EPTFE Expanded polytetrafluoroethylen
  • the above-described first layer L1 may be made of the same fabric as the above-described envelope OL. That is, the first layer L1 may be made of a fabric that can be ventilated and water repellent. In this case, the aforementioned outer skin OL can be omitted. Therefore, the filterized fabric according to the embodiment of the present invention can reduce the overall weight.
  • Endothelial may be composed of a highly breathable fabric (eg, knit or tricot), and is adjacent to the wearer's skin to improve the fit. Endothelial IL may be adhered by adhesive AD, and may be omitted when shield L5 is provided. That is, since the shield L5 may play a role of the endothelial IL, the endothelial IL may be omitted.
  • a powdered activated carbon, a solvent, and a particulate filler are mixed with a toxic substance in a matrix of a viscous thermosetting to thermoplastic material that can be cured from a liquid phase to a solid phase.
  • a sorbent coating agent is prepared in the form of gel or colloid by mixing and stirring 24 to 75 parts by weight of matrix, 106 to 205 parts by weight of solvent and 0.2 to 57 parts by weight of particulate filter based on 100 parts by weight of activated carbon.
  • the first sorption layer F1 when the first sorption layer F1 is required, a spot or a linear form is formed while the sorption coating agent is spaced at substantially equal intervals on the surface (lower surface) of the first layer L1 made of a breathable material. It is applied in the form of a thick film to achieve a, heat treatment (heating) for about 2 to 25 minutes, especially 4 to 15 minutes under conditions of about 80 °C to 200 °C, especially 120 to 180 °C hardened by cooling to room temperature at room temperature Let's do it. At this time, the water-soluble coating agent is molded in a spaced state by a conventional screen printing method. Therefore, the first sorption layer F1 for soaking the toxic substance on the lower surface of the first layer L1 is molded in the form of a film.
  • the adhesive (AD) of a thermosetting or thermoplastic material for example, resin or hot melt, etc.
  • the adhesive (AD) is applied (for example, in the form of a dot) to the surface of the first sorption layer F1, but normal screen printing is performed. It is applied to a thickness similar to or the same as the thickness of the first sorption layer (F1) by the method or gravure printing method (additional adhesive coating step).
  • the adhesive AD is applied to the surface (upper surface) of the second layer L2 formed under the first layer L1 and made of a breathable material (for example, to form a dot shape). (Secondary adhesive application step).
  • the adhesive AD uses an adhesive contained in the second layer L2 without separately applying it. Subsequently, the lower end of the activated carbon beads B formed in the form of granules or spheres is fixed to the surface (upper surface) of the second layer L2 to which the adhesive agent AD is applied.
  • the sorbent coating agent is applied in the form of a thick film spaced apart in the form of spots or linears, and then cured by cooling at room temperature or by heating, and then on the upper surface of the third layer (L3).
  • the second sorption layer F2 is shaped into a film. In this case, the second sorption layer F2 may be formed on the lower surface of the second layer L2 instead of the upper surface of the third layer L3.
  • the second sorbent layer F2 in the form of a film containing the particulate filler A is immersed in the reactant for extracting the particulate filler or washed with the reactant to contact the reactant.
  • the reactant chemically reacts with the particulate filler contained in the second sorption layer F2 to remove the particulate filler A from the second sorption layer F2. Therefore, the above-mentioned pores H are formed in the outer circumferential surface of the activated carbon 11 in the second sorption layer F2.
  • the second sorbent layer F2 is removed from the reactant and dried to remove the reactant from the second sorbent layer F2.
  • the reactant may be removed by a method other than drying, for example, washing with water.
  • the above-mentioned reactive agent is also contacted with the above-mentioned first sorption layer F1 or the third and fourth sorption layers F3 and F4 by the above-described method and then removed by the above-described method. Accordingly, the pores H are secured in the first sorption layer F1 and the third and fourth sorption layers F3 and F4.
  • the second sorption layer F2 formed on the surface (upper surface) of the third layer L3 is fixed to the surface (lower surface) of the second layer L2.
  • the second sorption layer F2 is attached to the second layer L2 through the adhesive AD as the adhesive AD is applied to the surface (primary adhesive application step) before the adhesion. Therefore, the third layer L3 is attached to the second layer L2 through the second sorption layer F2 and laminated. In this case, the third layer L3 is firmly laminated on the second layer L2 as the third layer L3 is stacked with the second layer L2 and compressed.
  • the first layer L1 is laminated on the second layer L2 on which the activated carbon bead B is fixed to shield the upper part of the second layer L2.
  • the first layer L1 is applied to the second layer L2 through the first sorption layer F1 adhered to the upper end of the activated carbon bead B by applying the adhesive AD as described above.
  • the first layer L1 may be stacked on the upper portion of the second layer L2 without the first sorption layer F1 or the adhesive AD to shield the second layer L2. 1, only the adhesive AD is applied without the sorption layer F1, and may be fixed to the second layer L2 through the adhesive AD as described below.
  • the activated carbon beads (B) described above are fixed at the bottom by the following methods.
  • a reservoir (not shown) in which a plurality of activated carbon beads B are stored by inverting the upper surface of the second layer L2 to which the adhesive AD in a liquid or molten state is applied downwards.
  • the top surface of the layer L2 is turned upside down again, and then reversed.
  • the adhesive AD is cured by drying at room temperature or by heat so that the activated carbon beads B are firmly fixed by the adhesive AD. .
  • the upper end of the activated carbon bead B may be fixed by the following method.
  • a first layer L1 having a first sorption layer F1 coated with an adhesive AD in a liquid or molten state is laminated on a second layer L2 to which activated carbon beads B are laminated.
  • the adhesive AD is cured in the manner described above to fix the upper end of the charcoal bead B to the surface of the first sorption layer F1.
  • the third layer L3 and the second layer L2 are laminated by the following method.
  • a liquid adhesive AD is applied to the surface of the second sorption layer F2 formed on the upper surface of the third layer L3 or the lower surface of the second layer L2 (for example, to form a dot shape).
  • the third layer L3 is pressed in a laminated state with the second layer L2, and the third layer L3 and the second layer L2 are laminated through the adhesive AD.
  • the activated carbon bead B may have a lower end attached to the second layer L2 first and then an upper end attached to the first sorption layer F1. After attaching to the layer F1, the bottom may be attached to the second layer L2. This order can be optionally changed as needed.
  • the third and fourth sorption layers F3 and F4 described above may be formed on the third layer L3 and / or the fourth layer L4 in the same manner as the first or second sorption layer F2 described above. Molded. Therefore, a process in which the third and fourth sorption layers F3 and F4 are molded or laminated to the third layer L3 and / or the fourth layer L4 will be omitted.
  • the fabric shown in FIG. 12 described above is manufactured by the same method as described above, but omits the manufacturing method of the first sorption layer (F1) described above, instead of the surface of the first layer (L1)
  • the adhesive AD is provided to fix the upper end of the activated carbon bead B to the surface of the first layer L1 through the adhesive AD.
  • the adhesive AD uses an adhesive contained in the first layer L1 when the first layer L1 is formed of a hot melt nonwoven fabric.
  • Activated carbon bead (B) is fixed to the upper surface of the second layer (L2) through the adhesive AD of the second layer (L2) described above, the upper end of the adhesive (AD) of the first layer (L1) It is fixed to the lower surface of the first layer (L1) through. Then, the first layer L1 is combined with the second layer L2 having the activated carbon bead B fixed (bottom fixed) and then compressed, and then the adhesive AD is cured in the manner described above. Therefore, the activated carbon beads B are firmly fixed to the upper and lower ends of the first layer L1 and the second layer L2.
  • the activated carbon bead B may have a lower end attached to the second layer L2 first and then an upper end attached to the first layer L1. After attaching to L1), the lower end may be attached to the second layer L2. This order can be optionally changed as needed.
  • the fabric shown in Figure 13 is manufactured by a method similar to the method described above, except that the application of the adhesive (AD) to the first sorption layer (F1), the second sorption layer (F2) is removed The difference is that it is molded in the lower part of the two layers L2.
  • the fabric shown in FIG. 14 is also manufactured by a method similar to that described above, except that the application of the adhesive AD to the first sorption layer F1 is omitted. Accordingly, the fabric of FIGS. 13 and 14 can be manufactured by the method described above.
  • the fabric prepared as described above may be made of special clothing for the protection of toxic substances.
  • the above-described fabric may be made of special clothing such as chemical protective clothing or permeable protective clothing.
  • the fabric is made of special clothing, at least one of the outer skin (OL) and the inner skin (IL) may be provided at the upper and lower parts shown in FIG. 8, between the outer skin (OL) and the inner skin (IL).
  • the outer shell OL is preferably made of a material (eg, Gore-Tex) capable of water repellency and aeration.
  • the inner skin (IL) is preferably composed of a fabric (eg, non-woven fabric or tricoat) that is excellent in fit and breathable.
  • the outer skin OL and the inner skin IL are preferably spaced apart from the intermediate skin ML to secure air permeability, as shown in FIG.
  • the air permeability, weight or adsorption performance of the filter rise fabric according to the embodiment as described above using the carbon tetrachloride (CCL 4 ) and the experimental results are as follows.
  • the fabric according to the embodiment of the present invention does not significantly reduce the resistance to toxic carbon tetrachloride (CCL 4 ) even when the washing time is increased as shown in the solid line graph of FIG. 9, while activated carbon beads (B)
  • activated carbon beads B
  • the fabric of the present invention is an experimental result of applying the screen used for the application of the adhesive (AD) for adhering the activated carbon beads (B) to 150 ⁇ 300 mesh as shown in FIG.
  • the black and white bar graphs of the drawings show the weight of activated carbon before and after washing, respectively
  • the solid and dashed lines of the drawings show the protection performance before and after washing, respectively. Looking at the solid line graph (before washing), as the mesh is increased, the screen is denser and the amount of the adhesive (AD) decreases, but as the activated carbon bead (B) is sufficiently attached, the protection performance before washing showed the desired performance.
  • Figure 11 is a test of the protective performance and the weight of the fabric shown in Figures 2 to 5, the first bar graph on the left relates to the protective performance of the fabric (first embodiment) shown in Figure 2, the second The bar graph relates to the protection performance of the fabric (second embodiment) shown in FIG. 3, the third bar graph relates to the protection performance of the fabric (third embodiment) shown in FIG. 4, and the fourth bar graph is shown in FIG. It relates to the protection performance of the fabric shown in Example 5 (fourth embodiment).
  • the solid line graph relates to the weight of the fabric.
  • the fabrics shown in Figures 2 to 5 have been found to meet all the regulations that the adsorption performance should be 1.3mg / cm 2 or more, as indicated by the bar graph.
  • the solid line graph it can be seen that the weight becomes heavier from the fabric of FIG. 2 to the fabric of FIG. 5. Therefore, the most efficient fabric for the weight and the protective performance was confirmed that the fabric of Figure 2 is the most efficient.
  • Table 1 below shows the weight, breathability and protection performance of the fabric (except the outer skin and the inner skin) according to the first to fourth embodiments shown in FIGS.
  • the first embodiment is the fabric of FIG. 2
  • the second embodiment is the fabric of FIG. 3
  • the third embodiment is the fabric of FIG. 4
  • the fourth embodiment is the fabric of FIG. 5.
  • conventional fabrics equipped with only activated carbon beads have a weight of 391g
  • the breathability of the test piece composed of fabric and skin is 1.20CFM
  • the protection performance is 2.75mg / cm 2 .
  • the fabric of FIG. 2 is the smallest in weight, and the breathability of the fabric is superior to that of the conventional fabric, and only the protection performance was found to be somewhat lower than in other embodiments, but the regulation (1.3mg / cm 2 Above) showed suitable protective performance.
  • the fabric of Figure 3 to Figure 5 of the fabric of Figure 2 appeared to be too heavy compared to the fabric of Figure 2, both breathable and protective performance was found to meet. Thus, it can be seen that the fabric of Figure 2 is the most efficient.
  • the fifth embodiment is the fabric of FIG. 12
  • the sixth embodiment is the fabric of FIG. 13
  • the seventh embodiment is the fabric of FIG. 14.
  • the air permeability of the fabric was almost the same as that of the conventional fabric (prior art 1 / the outer skin and the inner skin), and the protective performance was found to be almost the same or superior.
  • all the protective performance after washing showed a suitable protective performance in the prescribed (1.3 mg / cm 2 or more), it was found that the sixth and seventh examples are the best.
  • reference numeral 51 denotes a first filter sheet including a first layer L1 and a first sorption layer F1
  • reference numeral 52 denotes an activated carbon bead B and a second layer L2.
  • the second filter sheet, reference numeral 53 is a third filter sheet composed of the third layer (L1) and the second or third sorption layer (F2, F3)
  • reference numeral 54 is a fourth layer (L4) and It is a 4th filter sheet comprised by the 4th sorption layer F4. That is, the filterized fabric for protecting toxic substances according to an embodiment of the present invention may be composed of first to fourth filter sheets 51-54. Therefore, the fabric according to the embodiment of the present invention can filter toxic substances in multiple stages.
  • AD adhesive B: activated carbon beads
  • F1 1st Sorption Layer
  • F2 2nd Sorption Layer
  • L1 first layer
  • L2 second layer
  • L3 third layer
  • L4 fourth layer

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • General Health & Medical Sciences (AREA)
  • Business, Economics & Management (AREA)
  • Emergency Management (AREA)
  • Filtering Materials (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)
  • Laminated Bodies (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)

Abstract

The present invention relates to a fabric for protecting against a toxic substance. The present invention comprises: a first layer, a second layer, and a third layer, each of which is made of an air-permeable material; and a second sorption layer and an activated carbon bead, each of which includes an activated carbon component and is provided between the first layer, the second layer, and the third layer. The present invention can filter a toxic substance in multiple steps through an activated carbon bead and sorption layers.

Description

유독물질 방호용 필터라이즈드 원단, 이를 위한 제조방법 및 이에 의한 특수복Filtered fabric for protection of toxic substances, manufacturing method therefor and special clothing

본 발명은 유독물질 방호용 필터라이즈드 원단, 이를 위한 제조방법 및 이에 의한 특수복에 관한 것으로서, 좀더 자세하게는 활성탄을 통해 유독물질을 수착하고, 세탁 후 재사용할 수 있는 유독물질 방호용 필터라이즈드 원단, 이를 위한 제조방법 및 이에 의한 특수복에 관한 것이다.The present invention relates to a filter rised fabric for protecting toxic substances, a manufacturing method therefor and a special suit therefor, and more specifically, a filter rised fabric for protecting toxic substances that can be sorbed through activating carbon and reused after washing. It relates to a manufacturing method and special clothing thereby.

일반적으로 현대전에서 대량 살상무기의 개발과 보유국가가 증가함에 따라 인체나 장비를 보호할 수 있는 제품들이 요구되고 있다. 대량 살상무기 중 화학무기는 생산비용이 저가이며, 소형화된 제조설비로 빠른 시간 내에 대량 생산이 가능하고 상대적으로 관리 취급이 용이함과 동시에 위협도가 매우 크다.In general, as the development and possession of weapons of mass destruction (WMD) increases in modern warfare, products that can protect the human body or equipment are required. Among weapons of mass destruction, chemical weapons are inexpensive to produce and can be produced in a short time due to miniaturized manufacturing facilities.

이에 따라, 인체를 보호할 수 있는 각종 보호 장비들, 예컨대 CBRN(chemical, bacteriological, radiological, or nuclear/화생방 또는 핵)에 사용되는 화생방 보호복 및 방독면 등이 요구되고 있다. 화생방 보호복의 종류에는 공기의 통기성으로 구분하여 크게 통기성 보호복 및 불통기성 보호복으로 나뉠 수 있다.Accordingly, a variety of protective equipment that can protect the human body, such as CBRN (chemical, bacteriological, radiological, or nuclear / NBC or nuclear) or protective clothing and gas masks used in the nuclear weapons are required. The NBC protective clothing can be classified into air breathable protective clothing and breathable protective clothing.

불통기성 보호복의 경우 외부의 유체가 출입할 수 없도록 차단하는 보호복으로 유독물질에 대한 방호는 뛰어나지만, 체내에서 방출하는 수증기와 열기를 외부로 방출하기 어렵다는 치명적인 단점을 지니고 있다.Non-breathable protective clothing is a protective clothing that blocks external fluids from entering and exiting, but it has excellent protection against toxic substances, but has a fatal disadvantage that it is difficult to release vapor and heat released from the body to the outside.

반면, 통기성 보호복은 불통기성 보호복과는 달리 어느 정도의 유체 출입이 진행되며, 유독물질이 인체에 직접적인 영향을 준다고 여겼기 때문에 유독물질을 흡착하여 걸러낼 수 있는 활성탄이 포함된 원단과 그 위에 위장성능이 부여된 원단을 적용한 이중 구조를 채택하고 있다.On the other hand, breathable protective clothing, unlike non-breathable protective clothing, has a certain amount of fluid ingress, and since it is considered that toxic substances have a direct effect on the human body, a fabric containing activated carbon that can adsorb and filter toxic substances and camouflage thereon It adopts the double structure that applied the cloth with the performance.

이러한 통기성 보호복의 선행기술로는 한국등록특허 제10-1041415호의 "유연성이 개선된 화학방호복용 원단", 한국등록특허 제10-1146573호의 "흡착 여과 재료", 한국등록특허 제10-1406311호의 "화생방 보호의용 원단 및 이에 의한 화생방 보호의" 및 한국등록특허 제10-1139300호의 "개선된 착용 생리기능을 가지는 화생방 보호 의류를 제조하기 위한 흡착 필터 재료"가 있다.The prior art of such a breathable protective suit of "Korean protective clothing fabric improved flexibility" of Korean Patent No. 10-1041415, "Adsorption filtration material" of Korean Patent No. 10-1146573, Korean Patent No. 10-1406311 "Cabric protective clothing fabrics and thereby CBR protective clothing" and Korean Patent No. 10-1139300, "Adsorption filter material for producing CBR protective clothing having improved wear physiological function".

이러한 선행기술에 따르면, 기체 및/또는 액체로 이루어진 유체상태의 유독물질로부터 인체를 보호하기 위해 폴리에스터 계열의 섬유 소재 등에 라텍스 고무 등이 얇게 도포된 상태의 직물을 사용하여 내피를 보호하고 액체 및 고체 상태의 유독물질을 일차적으로 차단하는 역할을 하는 외피와, 접착제를 사용하여 활성탄으로 표면이 처리됨에 따라 유독물질을 흡착하여 제거할 수 있는 내피로 구성된다.According to this prior art, in order to protect the human body from the toxic substances in the fluid state consisting of gas and / or liquid, a fabric of a latex rubber or the like is applied to a polyester-based fiber material or the like to protect the endothelial and It is composed of an outer shell which serves to primarily block the toxic substances in the solid state, and an inner shell which can absorb and remove the toxic substances as the surface is treated with activated carbon using an adhesive.

특히, 전술한 선행기술들은 미세한 기공을 갖는 다공성 구슬의 형태로 성형된 수착제를 내피와 외피 사이에 마련함으로써, 유독물질을 흡착하여 걸러내게 된다.In particular, the above-described prior art is provided by adsorbing the sorbent formed in the form of porous beads with fine pores between the endothelium and the outer shell, thereby absorbing and filtering out toxic substances.

그러나, 전술한 바와 같은 선행기술(선행기술1)은 수착제가 구슬의 형태를 갖기 때문에 구슬들 사이에 간극이 형성되어 상기 간극을 통해 유독물질의 일부가 필터링되지 않고 침투되는 문제가 있다.However, the prior art as described above (prior art 1) has a problem in that a gap is formed between the beads because the sorbent has the form of beads, and some of the toxic substances are penetrated without being filtered through the gap.

또한, 상기와 같이 수착제가 구슬의 형태로 외피와 내피 사이에 마련됨에 따라 구슬형 수착제의 상부 및 하부만이 외피 및 내피에 부착되므로 세탁 시 구슬형 수착제가 외피와 내피로부터 탈락되는 현상이 발생할 수 있어서 수차례에 걸쳐 세탁을 실시할 경우 유독물질의 흡착성능이 현저하게 감소하는 문제가 발생할 수 있다.In addition, as the sorbent is provided between the shell and the endothelium in the form of beads as described above, only the upper and lower portions of the sorbent are attached to the shell and the endothelium, resulting in the phenomenon that the sorbent sorbed from the shell and the endothelium during washing. Therefore, if the washing is performed several times, the adsorption performance of the toxic substance may be remarkably reduced.

아울러, 수착제가 구형으로 형성됨에 따라 외피로 유입되는 공기와 사실상 완전하게 대면하지 못하므로 비표면적이 실질적으로 감소되는 문제가 발생할 수도 있다.In addition, as the sorbent is spherically formed, the specific surface area may be substantially reduced because the sorbent may not be substantially completely faced with the air flowing into the skin.

따라서, 전술한 문제를 해결하고자, 최근 구슬 형태의 수착제가 아닌 분말형의 활성탄을 적용한 제품이 국내(대한민국)에서 출시된 바가 있다. 이러한 제품(선행기술2)은 활성탄 분말을 부직포와 같은 원단에 단순히 살포한 후 가압한 것에 불과하여 착용 후 활동시 다량의 활성탄이 원단에서 이탈되는 문제가 있고, 이에 더하여 세탁시 활성탄이 부분적으로 유실됨에 따라 재사용이 불가하다는 문제가 있다.Therefore, in order to solve the above-mentioned problem, a product in which powder activated carbon is applied, rather than a sorbent in the form of beads, has been released in Korea (Korea). Such a product (prior art 2) is simply sprayed with activated carbon powder on a nonwoven fabric and then pressurized, so that a large amount of activated carbon is released from the fabric during activity after wearing, and in addition, the activated carbon is partially lost during washing. There is a problem that can not be reused.

이러한 제품은 활성탄이 분말형태이므로 접착제를 사용하여 원단에 부착할 경우, 접착제의 내부로 활성탄이 매립됨에 따라 활성탄의 흡착기능을 발휘할 수 없고, 특히 접착제가 원단을 차폐하여 원단의 통기성이 상실되므로 어쩔 수 없이 활성탄을 원단에 단순히 살포한 것이다.Since these products are activated carbon in the form of powder, when the adhesive is attached to the fabric, the activated carbon is not embedded in the adhesive and thus the activated carbon cannot be adsorbed. Especially, the adhesive shields the fabric so that the fabric's air permeability is lost. Countless activated carbons are simply sprayed onto the fabric.

본 발명은 상술한 문제점을 해결하기 위하여 창출된 것으로, 세탁시 활성탄의 탈락을 보호할 수 있고, 활성탄을 통해 다단으로 유독물질을 수착하여 여과할 수 있으며, 활성탄이 구형 및 면상으로 통기로를 차단하여 유독물질의 수착을 위한 비표면적을 종래보다 대폭적으로 확장시킬 수 있는 유독물질 방호용 필터라이즈드 원단, 이를 위한 제조방법 및 이에 의한 특수복을 제공하기 위함이 그 목적이다.The present invention was created in order to solve the above problems, it is possible to protect the falling off of activated carbon during washing, and to filter the toxic substances by sorption in multiple stages through the activated carbon, the activated carbon blocks the passage to the sphere and plane Therefore, the object of the present invention is to provide a filterized fabric for protecting toxic substances, a manufacturing method therefor, and a special suit thereof, which can significantly expand the specific surface area for sorption of toxic substances.

전술한 목적을 달성하기 위한 본 발명의 원단은, 통기성 재질의 원단으로 이루어진 제1 레이어; 상기 제1 레이어의 하부에 이격상태로 배치되고, 통기성 재질의 원단으로 이루어진 제2 레이어; 상기 제1 레이어 및 상기 제2 레이어 사이에 고정되고, 상기 제1 레이어를 투과한 공기에서 유독물질을 수착하는 다수의 활성탄 비드; 상기 제1 레이어의 하부면과 상기 활성탄 비드가 고정된 상기 제2 레이어의 상부면 중 적어도 어느 하나에 마련되어 상기 활성탄 비드를 부착하여 고정하는 접착제; 및 상기 접착제로 고정된 상기 활성탄 비드들 사이를 통해 상기 제2 레이어를 투과한 공기에서 유독물질을 수착하는 제2 수착층;을 포함한다.Fabric of the present invention for achieving the above object, the first layer made of a fabric of breathable material; A second layer disposed spaced below the first layer and made of a fabric of a breathable material; A plurality of activated carbon beads fixed between the first layer and the second layer, the plurality of activated carbon beads sorbing toxic substances in air passing through the first layer; An adhesive provided on at least one of a lower surface of the first layer and an upper surface of the second layer to which the activated carbon beads are fixed to attach and fix the activated carbon beads; And a second sorption layer for soaking toxic substances in air passing through the second layer through the activated carbon beads fixed with the adhesive.

상기 제2 수착층은, 상기 제2 레이어를 투과한 유독물질을 수착하도록, 상기 제2 레이어의 하부면에 일체적으로 구비되거나, 상기 제2 레이어의 하부에 중첩되는 통기성 재질로 이루어진 제3 레이어의 상부면에 구비되고, 분말형 활성탄과 용매와 점성질의 열경화성 내지 열가소성 재질의 매트릭스 및 상기 분말 활성탄에 응착되는 다수의 미립자로 구성되어 경화되는 상기 메트릭스에서 추출됨에 따라 상기 메트릭스에 기포형태의 공동으로 이루어진 기공을 제공하는 가용성의 미립자 필러로 구성된 수착성 도막제에 의해 상기 제2 레이어나 상기 제3 레이어에 필름형태로 마련되되, 상기 제2 레이어나 상기 제3 레이어에 불연속적으로 성형(예: 이격된 반점 내지 선형의 형태)되어 유독물질을 수착하면서 이격된 틈새를 통해 공기가 소통되는 통기로를 제공하는 것을 특징으로 한다.The second sorption layer may include a third layer made of a breathable material integrally provided on the lower surface of the second layer or overlapping a lower portion of the second layer so as to soak the toxic material transmitted through the second layer. It is provided on the upper surface of the powdered activated carbon and the matrix of the solvent and the viscous thermosetting to thermoplastic material and a plurality of fine particles adhering to the powdered activated carbon is extracted from the matrix that is cured as the bubble-like cavity in the matrix It is provided in the form of a film in the second layer or the third layer by a sorbent coating agent composed of a soluble particulate filler that provides a pore consisting of a discontinuous molding on the second layer or the third layer (eg : It is a form of spaced spots or linear shapes) that traps air through which spaces are communicated through spaced spaces while sorbing toxic substances. It is characterized by the ball.

상기 제2 수착층은, 상기 수착성 도막제가 상기 활성탄 100중량부에 대해 24 내지 75중량부의 메트릭스, 106 내지 205중량부의 용매 및 0.2 내지 57중량부의 미립자 필터가 혼합된 겔이나 콜로이드로 이루져서 도포 후 경화됨에 따라 필름형태로 성형되어도 상기 기공의 확보가 가능하여 유독물질의 수착이 가능한 것을 특징으로 한다.The second sorption layer is formed by coating the sorbent coating agent with a gel or colloid mixed with 24 to 75 parts by weight of matrix, 106 to 205 parts by weight of solvent, and 0.2 to 57 parts by weight of particulate filter based on 100 parts by weight of the activated carbon. As it is cured, it is possible to secure the pores even when molded in the form of a film, characterized in that the sorption of toxic substances is possible.

상기 제2 수착층은, 상기 제2 레이어와 대면하는 상기 제3 레이어의 표면(상부면)에 필름형태로 마련되고, 상기 접착제가 상부면에 마련되어 상부면이 상기 제2 레이어의 하부면에 부착되는 것을 특징으로 한다.The second sorption layer is provided in the form of a film on the surface (upper surface) of the third layer facing the second layer, the adhesive is provided on the upper surface and the upper surface is attached to the lower surface of the second layer It is characterized by.

상기 제2 수착층은, 상기 제3 레이어와 대면하는 상기 제2 레이어의 하부면에 일체적으로 마련되고, 상기 접착제에 의해 상기 제3 레이어에 부착되어 고정되는 것을 특징으로 한다.The second sorption layer is integrally provided on a lower surface of the second layer facing the third layer, and is attached to and fixed to the third layer by the adhesive.

본 발명은, 상기 수착성 도막제가 상기 제1 레이어의 하부면에 이격상태를 이루면서 후막의 형태로 도포된 후 경화됨에 따라 필름형태로 상기 제1 레이어에 일체적으로 구비되고, 상기 제1 레이어를 투과한 공기에서 유독물질을 수착하는 제1 수착층;을 더 포함할 수 있다.The present invention is integrally provided with the first layer in the form of a film as the sorbent coating agent is applied in the form of a thick film while being spaced apart from the lower surface of the first layer, and the first layer It may further include a; the first sorption layer for soaking the toxic substances in the permeated air.

상기 제1 수착층은, 상기 제2 수착층의 반점과 크기가 서로 상이하게 구성된 반점으로 구성될 수 있다.The first sorption layer may be composed of spots configured to have different spots and sizes from the second sorption layer.

상기 제1 수착층 및 상기 제2 수착층은 서로 어긋나는 형태로 성형될 필요가 있다.The first sorption layer and the second sorption layer need to be molded in a form that is shifted from each other.

상기 제1 수착층은, 상기 접착제가 표면에 도포됨에 따라 상기 접착제를 통해 상기 활성탄 비드의 상단이 고정될 수 있다.The first sorption layer may be fixed to the upper end of the activated carbon bead through the adhesive as the adhesive is applied to the surface.

상기 제3 레이어는, 상기 제2 수착층의 반대편에 위치한 하부면에 상기 수착성 도막제로 이루어져서 이격상태를 이루면서 후막의 형태로 도포되어 경화됨에 따라 필름형태를 이루는 제3 수착층;을 더 포함할 필요가 있다.The third layer may further include a third sorption layer formed on the lower surface opposite to the second sorption layer, wherein the third sorption layer is formed in a film form as it is applied in the form of a thick film while being spaced apart to form a spaced apart film. There is a need.

상기 제3 수착층은, 상기 제2 수착층과 동일하거나 상이한 지름을 갖는 반점으로 상기 제3 레이어의 하부면에 성형되는 것이 바람직하다.The third sorption layer is preferably formed on the lower surface of the third layer in spots having the same or different diameter as the second sorption layer.

상기 제3 수착층은, 상기 제2 수착층과 엇갈리는 형태로 상기 제3 레이어의 하부면에 성형될 필요가 있다.The third sorption layer needs to be molded on the lower surface of the third layer in a form that is alternated with the second sorption layer.

본 발명은, 상기 제3 레이어의 하부에 마련되는 통기성 재질의 제4 레이어; 및 상기 수착성 도막제로 이루어져서 상기 제4 레이어의 상부면에 이격상태를 이루면서 후막의 형태로 도포되어 경화됨에 따라 필름형태를 이루는 제4 수착층;을 더 포함할 필요도 있다.The present invention, the fourth layer of the breathable material provided under the third layer; And a fourth sorbent layer formed of the sorbent coating agent to form a film as it is applied in the form of a thick film while being spaced apart from the upper surface of the fourth layer to form a film.

본 발명은, 상기 제3 레이어나 상기 제4 레이어의 하부에 마련되어 이들의 하부를 차폐하고, 통기성 재질의 원단으로 이루어진 쉴드;를 더 포함할 수 있다.The present invention may further include a shield provided at a lower portion of the third layer or the fourth layer and shielding a lower portion thereof and made of a fabric of a breathable material.

상기 쉴드는, 상기 접착제에 의해 상기 제3 레이어나 상기 제4 레이어에 부착되어 고정될 수 있다.The shield may be attached and fixed to the third layer or the fourth layer by the adhesive.

전술한 바와 같은 유독물질 방호용 필터라이즈드 원단은 유독물질 방호용 특수복으로 제조될 수 있다., Filtered fabric for toxic material protection as described above may be manufactured as a special clothing for toxic material protection.

그리고, 상기 유독물질 방호용 필터라이즈드 원단은, 통기성 재질의 원단으로 이루어진 외피에 상부가 차폐되고, 통기성 재질의 원단으로 이루어진 내피에 차폐되어 상기 외피 및 내피 사이에서 유독물질을 필터링하는 중간피로 사용될 수 있다.In addition, the filterized fabric for protecting the toxic substance is shielded at the upper portion of the outer skin made of a breathable material, and is used as an intermediate skin filtering the toxic material between the outer skin and the inner skin by shielding the inner skin. Can be.

한편, 본 발명의 제조방법은, 통기성 재질의 원단으로 이루어진 제1 레이어와 제2 레이어 및 제3 레이어를 준비하는 레이어 준비단계; 분말형 활성탄과 용매와 점성질의 열경화성 내지 열가소성 재질의 매트릭스 및 상기 활성탄에 응착되는 다수의 미립자로 구성되어 경화되는 상기 메트릭스에서 추출됨에 따라 상기 메트릭스에 기포형태의 공동으로 이루어진 기공을 제공하는 가용성의 미립자 필러로 구성된 수착성 도막제를 제조하는 도막제 제조단계; 상기 수착성 도막제를 상기 제1 레이어나 상기 제2 레이어의 하부면 또는 상기 제3 레이어의 상부면에 불연속적 형태(예: 이격상태로 반점이나 선형의 형태)를 갖는 후막의 형태로 도포하는 도막제 도포단계; 상기 도포된 도막제를 경화시켜서 상기 제1 레이어나 상기 제2 레이어 또는 상기 제3 레이어에 유독물질을 수착하는 제1 수착층 또는 제2 수착층을 필름형태로 성형하는 수착층 성형단계; 상기 제1 수착층 또는 제2 수착층에서 다수의 미립자로 이루어진 미립자 필러를 추출하여 추출된 상기 미립자 필러에 의해 기포형태의 공동으로 이루어진 기공을 상기 제1 수착층 또는 제2 수착층에 형성하는 기공형성단계; 상기 제2 레이어나 상기 제3 레이어에 성형되고, 상기 기공이 형성된 상기 제2 수착층에 접착제를 도포하는 1차 접착제 도포단계; 상기 제2 레이어의 표면에 상기 접착제를 도포하는 2차 접착제 도포단계; 상기 2차 접착제가 도포된 상기 제2 레이어의 표면(상부면)에 과립이나 구형태로 이루어진 활성탄 비드의 하단을 고정하는 비드 하단 고정단계; 상기 제2 수착층에 도포된 상기 1차 접착제를 통해 상기 제2 레이어 및 상기 제3 레이어를 접합하여 합지하는 합지단계; 및 상기 제3 레이어가 하부에 합지되고, 상기 활성탄 비드의 하단이 상부면 고정된 상기 제2 레이어의 상부에 상기 제1 레이어를 적층시켜서 상기 제2 레이어의 상부를 차폐하는 상부 차폐단계;를 포함한다.On the other hand, the manufacturing method of the present invention, a layer preparation step of preparing a first layer, a second layer and a third layer made of a fabric of breathable material; It is composed of powdered activated carbon, a solvent, a viscous thermosetting to thermoplastic matrix, and a plurality of fine particles adhering to the activated carbon, and extracted from the matrix to be cured. A coating film manufacturing step of preparing a water-soluble coating film composed of a particulate filler; The sorbent coating agent is applied to the lower surface of the first layer or the second layer or the upper surface of the third layer in the form of a thick film having a discontinuous form (for example, a spot or a linear form at a spaced state). Coating agent coating step; A sorption layer molding step of curing the coated coating agent to form a first sorption layer or a second sorption layer for soaking a toxic substance in the first layer, the second layer, or the third layer; Pores which form pores made of bubble-shaped cavities in the first or second sorption layer by extracting the particulate filler consisting of a plurality of fine particles from the first or second sorption layer. Forming step; A primary adhesive coating step formed on the second layer or the third layer and applying an adhesive to the second sorption layer in which the pores are formed; Applying a second adhesive to a surface of the second layer; A lower bead fixing step of fixing a lower end of an activated carbon bead in the form of granules or spheres on the surface (upper surface) of the second layer to which the secondary adhesive is applied; A lamination step of bonding and laminating the second layer and the third layer through the primary adhesive applied to the second sorption layer; And an upper shielding step of shielding an upper portion of the second layer by stacking the first layer on an upper portion of the second layer on which the third layer is laminated on the lower side and a lower end of the activated carbon beads is fixed at an upper surface thereof. do.

상기 합지단계는, 상기 제3 레이어를 상기 제2 레이어와 적층상태로 압착시켜서 상기 제2 수착층에 도포된 상기 접착제를 통해 상기 제3 레이어 및 제2 레이어를 부착시킨다.In the laminating step, the third layer is pressed into the laminated state with the second layer to attach the third layer and the second layer through the adhesive applied to the second sorption layer.

상기 도막제 제조단계는, 상기 메트릭스에 용매와 활성탄 및 미립자 필러를 투입하여 혼합물을 제조하는 혼합물 제조단계; 및 상기 혼합물을 교반하여 분산시키는 교반단계;를 포함한다.The coating agent manufacturing step may include a mixture preparation step of preparing a mixture by adding a solvent, activated carbon, and particulate filler to the matrix; And a stirring step of stirring and dispersing the mixture.

상기 혼합물 생성단계는, 상기 활성탄 100중량부에 대해 24 내지 75중량부의 메트릭스, 106 내지 205중량부의 용매 및 0.2 내지 57중량부의 미립자 필터를 혼합하여 겔이나 콜로이드 형태로 상기 혼합물을 제조한다.In the mixture production step, the mixture is prepared in the form of gel or colloid by mixing 24 to 75 parts by weight of matrix, 106 to 205 parts by weight of solvent, and 0.2 to 57 parts by weight of particulate filter based on 100 parts by weight of the activated carbon.

본 발명은, 상기 합지단계 및 상기 상부 차폐단계 사이에 마련되고, 상기 제2 레이어와 대면하는 상기 제1 레이어의 하부면에 상기 접착제를 도포하는 3차 접착제 도포단계; 및 상기 3차 접착제를 통해 상기 제1 레이어의 하부면에 상기 활성탄 비드의 상단을 접착시켜서 고정하는 비드 상단 고정단계;를 더 포함할 수 있다.The present invention is provided between the laminating step and the upper shielding step, the third adhesive coating step of applying the adhesive to the lower surface of the first layer facing the second layer; And fixing the upper end of the bead by bonding the upper end of the activated carbon beads to the lower surface of the first layer through the tertiary adhesive.

상기 도막제 도포단계는, 상기 제1 레이어의 하부면에 상기 수착성 도막제를 불연속적 형태를 갖는 후막의 형태로 도포하는 1차 도막제 도포단계; 및 상기 수착성 도막제를 불연속적 형태를 갖는 후막의 형태로 상기 제2 레이어의 하부면이나 상기 제3 레이어의 상부면에 도포하되, 상기 1차 도막제 도포단계에서 도포된 반점이나 선형의 크기 보다 작은 크기로 도포하는 2차 도막제 도포단계;를 포함한다.The coating agent coating step may include: applying a first coating agent to the lower surface of the first layer in the form of a thick film having a discontinuous form; And applying the sorbent coating agent to the lower surface of the second layer or the upper surface of the third layer in the form of a thick film having a discontinuous form, wherein the size of the spot or linear applied in the first coating agent coating step It includes; secondary coating film coating step of applying in a smaller size.

본 발명은, 상기 수착층 성형단계를 통해 상기 제1 레이어의 하부면에 필름형태로 성형된 상기 제1 수착층에 상기 접착제를 도포하는 추가 접착제 도포단계; 및 상기 제2 레이어에 하단이 고정된 상기 활성탄 비드의 상단을 상기 제1 수착층의 접착제에 고정하는 비드 상단 고정단계;를 더 포함할 필요가 있다.The present invention, an additional adhesive applying step of applying the adhesive to the first sorption layer molded in the form of a film on the lower surface of the first layer through the sorption layer forming step; And fixing the upper end of the activated carbon beads having the lower end fixed to the second layer to the adhesive of the first sorption layer.

상기 비드 상단 고정단계는, 상기 접착제가 도포된 상기 제1 수착층을 갖는 상기 제1 레이어를 상기 활성탄 비드가 부착된 상기 제2 레이어에 적층상태로 합포하는 레이어 합포단계; 상기 합포된 제1 레이어 및 상기 제2 레이어 중 적어도 어느 하나를 압착시키는 압착단계; 및 상기 제1 수착층에 도포된 상기 접착제를 경화시켜서 상기 활상탄 비드의 상단을 상기 제1 수착층의 표면에 고정하는 접착제 경화단계;를 포함한다.The bead top fixing step may include: a layer overlapping step of laminating the first layer having the first sorption layer to which the adhesive is applied to the second layer to which the activated carbon beads are attached; A pressing step of pressing at least one of the combined first layer and the second layer; And an adhesive curing step of curing the adhesive applied to the first sorption layer to fix an upper end of the slide coal beads to the surface of the first sorption layer.

상기 비드 하단 고정단계는, 상기 접착제가 도포된 상기 제2 레이어의 상부면에 상기 활성탄 비드를 살포하는 비드 살포단계; 상기 활성탄 비드가 살포된 상기 제2 레이어의 상부면을 가압하여 상기 활성탄 비드를 압착하는 비드 압착단계; 상기 제2 레이어에 도포된 상기 접착제를 경화시켜서 상기 활성탄 비드의 하단을 상기 제2 레이어에 고정하는 접착제 경화단계; 및 상기 제2 레이어를 진동시키거나 상기 제2 레이어의 상부면에 진공압을 제공하여 상기 접착제에 부착되지 않은 상기 활성탄 비드를 상기 제2 레이어에서 제거하는 미부착 비드 제거단계;를 포함한다.The bead bottom fixing step, the bead spreading step of spraying the activated carbon beads on the upper surface of the second layer to which the adhesive is applied; Compressing the activated carbon beads by pressing an upper surface of the second layer sprayed with the activated carbon beads; An adhesive curing step of curing the adhesive applied to the second layer to fix a lower end of the activated carbon bead to the second layer; And removing unattached beads to vibrate the second layer or to provide a vacuum pressure to an upper surface of the second layer to remove the activated carbon beads not attached to the adhesive from the second layer.

전술한 바와 같은 제조방법은 유독물질 방호용 특수복의 제조에 이용될 수 있다.The manufacturing method as described above can be used for the production of special clothing for the protection of toxic substances.

한편, 전술한 상기 제1 내지 제4 수착층의 반점은, 면상의 원형이나 타원형 또는 다각의 형태로 구성될 수 있다. 그리고, 제3 및 제4 수착층은 전술한 제1 및 제2 수착층과 동일한 방법으로 제3 레이어나 제4레이어에 성형된다. 또한, 제3 레이어나 제4 레이어는 전술한 바와 같은 방식으로 다른 레이어에 합지되어 단일체를 이룰 수 있다.On the other hand, the above-mentioned spots of the first to fourth sorption layer, may be configured in the shape of a circular, oval or polygonal on the face. The third and fourth sorption layers are formed in the third layer and the fourth layer in the same manner as the first and second sorption layers described above. In addition, the third layer or the fourth layer may be laminated to another layer to form a single body in the same manner as described above.

상기 제1 내지 제4 수착층은, 제1 레이어 내지 제4 레이어의 표면에 전술한 반점 내지 선형의 형태로 이격되어 후막의 형태로 도포된 후 경화됨에 따라 이격된 틈새를 통해 공기가 소통되는 통기로를 제공한다.The first to fourth sorption layers are spaced in the form of the above-mentioned spots to linear on the surface of the first layer to the fourth layer is applied in the form of a thick film, and then the air is communicated through the spaced apart as the cured To serve.

전술한 바와 같은 본 발명의 유독물질 방호용 필터라이즈드 원단은, 분말 활성탄이 함유된 제1 내지 제4 수착층이 면상으로 제1 내지 제4 레이어에 성형되므로 구형의 활성탄 비드보다 확장된 비표면적을 제공할 수 있고, 이와 별개로 활성탄 비드가 구비됨에 따라 제1 내지 제4 수착층의 수착성능을 보완할 수 있을 뿐만 아니라 다단으로 유독물질을 여과하여 정화할 수 있으며, 제1 레이어 내지 제5 레이어가 통기성 재질로 구성되어 공기를 통기시킴에 따라 유독물질 방호용 특수복으로 제조될 경우 착용감을 향상시킬 수 있다.As described above, the filterized fabric for protecting toxic substances of the present invention has an extended specific surface area than spherical activated carbon beads because the first to fourth sorption layers containing powdered activated carbon are molded to the first to fourth layers in a planar manner. It can be provided, and separately provided with activated carbon beads can not only supplement the sorption performance of the first to fourth sorption layer, but also can be purified by filtering the toxic substances in multiple stages, the first layer to the fifth As the layer is made of breathable material to vent the air, it can improve the fit when manufactured as a special clothing for protecting toxic substances.

특히, 제1 내지 제4 수착층이 수착성 도막제의 재질특성과 수착성 도막제에 혼합된 성분들의 성분비 및 물성으로 인하여 제1 내지 제4 레이어의 표면에 필름형태로 형성되므로 세탁 내구성을 제공할 수 있고, 이에 따라 세탁시 활성탄의 손실을 최대한 억제할 수 있을 뿐만 아니라 메트릭스의 탄성력에 의해 착용감을 향상시킬 수 있으며, 다수의 미립자로 구성된 가용성의 미립자 필러가 메트릭스에서 추출되어 메트릭스에 기포형태의 공동으로 이루어진 미세 기공을 제공하므로 활성탄과 연통되는 기공을 통해 활성탄에 유독물질을 안내할 수 있고, 이에 따라 활성탄의 표면이 메트릭스로 차폐되는 것이 최대한 방지됨에 따라 활성탄의 비표면적을 최대한 안정적으로 확보할 수 있다.In particular, since the first to fourth sorption layers are formed in the form of a film on the surface of the first to fourth layers due to the material properties of the sorbent coating agent and the component ratio and physical properties of the components mixed in the sorbent coating agent, the durability is provided. In addition, it is possible to suppress the loss of activated carbon at the time of washing as well as to improve the fit by the elasticity of the matrix, and a soluble particulate filler composed of a plurality of fine particles is extracted from the matrix to form bubbles in the matrix. By providing micro pores made of cavities, it is possible to guide the toxic substances to the activated carbon through the pores communicating with the activated carbon, and as a result, the specific surface area of the activated carbon can be secured as stably as possible by preventing the surface of the activated carbon from being shielded by the matrix as much as possible. Can be.

그리고, 메트릭스가 탄성, 친수성, 내약품성, 내열성 및 내습성을 갖는 물질로 구성되므로 탄성력 제공을 통해 전술한 바와 같이 착용감을 향상시킬 수 있고, 친수성에 의해 가용성을 확보할 수 있으며, 내약품성과 내열성 및 내습성에 의해 내화학성 및 열에 대한 내구성을 향상시킬 수 있을 뿐만 아니라 방수성도 향상시킬 수 있으며, 증발되거나 건조 내지 소산되는 용매에 의해 메트릭스 및 이에 의한 필름형태의 수착층에 미세한 다공형의 포어(Pore)를 제공하여 메트릭스에 내장된 활성탄, 즉 수착층에 내포된 활성탄에 전술한 기공과 함께 유독물질을 공급할 수 있으므로 수착성능을 크게 향상시킬 수 있다.And, since the matrix is composed of a material having elasticity, hydrophilicity, chemical resistance, heat resistance and moisture resistance, it is possible to improve the fit as described above by providing elastic force, to ensure availability by hydrophilicity, chemical resistance and heat resistance And moisture resistance to improve chemical resistance and heat resistance, as well as water resistance, and fine pores in the matrix and the sorption layer in the form of a film by a solvent evaporated or dried or dissipated. Pore) can be supplied to the activated carbon embedded in the matrix, that is, toxic substances with the above-mentioned pore to the activated carbon contained in the sorption layer can greatly improve the sorption performance.

또한, 활성탄이 0.1㎛ 내지 300㎛의 크기로 구성되어 유효면적이 우수하므로 활성탄의 수착성능을 향상시킬 수 있고, 첨가물이 첨가되므로 도막제의 인쇄성을 향상시킬 수 있을 뿐만 아니라 분산성과 안정성 등의 물성도 향상시킬 수 있다.In addition, since activated carbon is composed of 0.1 μm to 300 μm, the effective area is excellent, so that the sorption performance of activated carbon can be improved, and additives are added to improve the printability of the coating agent as well as dispersibility and stability. Physical properties can also be improved.

아울러, 제1 내지 제4 수착층이 제1 내지 제4 레이어에 이격상태로 형성될 경우 제1 내지 제4 레이어의 강성이 부분적으로 약화되므로 원단형태로 이루어진 필터라이즈드 원단의 유연성을 좀더 확보할 수 있다.In addition, when the first to fourth sorption layers are formed spaced apart from the first to fourth layers, the rigidity of the first to fourth layers is partially weakened, thereby further securing the flexibility of the filterized fabric made of a fabric. Can be.

게다가, 제1 수착층이 제1 레이어에 반점이나 선형을 이루면서 이격상태의 필름형태로 성형됨에 따라 제1 레이어를 통과하는 유독물질을 실질적으로 분산시켜서 활성탄 비드에 제공할 수 있으므로 활성탄 비드가 용이하게 유독물질을 수착할 수 있을 뿐만 아니라, 제1 수착층 및 제2 수착층이 반점이나 선형의 패턴을 이루면서 이격되어 제1 내지 제4 레이어에 필름형태로 성형되므로 이격된 틈새를 통해 공기를 원활하게 소통시킬 수도 있다.In addition, as the first sorption layer is formed in the form of spots or lines in the form of a film spaced apart or linear, the activated carbon beads can be easily dispersed since the first sorbent layer can be substantially dispersed and provided to the activated carbon beads. Not only can the sorbent material be sorbed, but the first and second sorption layers are separated by spots or linear patterns and are molded in the form of a film in the first to fourth layers so that air can be smoothly spaced through the gaps. You can also communicate.

그리고, 제1 내지 제4 수착층의 반점이 원형이나 타원 또는 다각의 형태(예: 삼각 내지 팔각)로 형성되므로 면상의 패턴을 용이하게 구현할 수 있고, 제1 수착층이 제2 수착층 보다 작게 형성되되 미세한 지름으로 형성되므로 제1 레이어를 투과하는 공기를 용이하게 분산시켜서 활성탄 비드에 제공할 수 있으며, 제1 및 제2 수착층이 어긋나는 형태로 성형되므로 제2 수착층이 제1 수착층의 이격된 틈새를 통해 유입되는 공기에서 유독물질을 용이하게 수착할 수 있다.In addition, since the spots of the first to fourth sorption layers are formed in the shape of a circle, an ellipse, or a polygon (for example, triangular to octagonal), a planar pattern can be easily implemented, and the first sorption layer is smaller than the second sorption layer. It is formed to have a fine diameter can easily disperse the air passing through the first layer to provide to the activated carbon beads, since the first and second sorption layer is molded in a displaced form, so that the second sorption layer of the first sorption layer Toxic substances can be easily sorbed from the incoming air through the spaced gaps.

또, 제3 수착층이나 제4 수착층이 구비될 경우 추가적인 필터링이 가능하므로 여과성능을 더욱더 향상시킬 수 있고, 제2 레이어의 하부면에 제2 수착층을 구비하거나, 제 3레이어의 상부면 및 하부면에 제3 및 제4 수착층을 구비할 경우 통기성 원단의 양면을 필터로 활용할 수 있다. In addition, when the third or fourth sorption layer is provided, additional filtering is possible, so that the filtration performance can be further improved, and a second sorption layer is provided on the lower surface of the second layer, or an upper surface of the third layer. And when provided with the third and fourth sorption layer on the lower surface can use both sides of the breathable fabric as a filter.

또한, 쉴드가 신축성을 갖는 니트나 트리코트로 구성될 경우 착용시의 착용감을 향상시킬 수 있다.In addition, when the shield is composed of a knit or tricot having elasticity can be improved wearing comfort.

한편, 본 발명에 의한 제조방법은 제1 수착층이나 제2 수착층 또는 제2 레이어에 접착제를 도포하여 접착제를 통해 수착층이나 활성탄 비드를 부착하므로 활성탄 비드를 부재들 사이에 견고하게 고정하거나, 제2 레이어나 제3 레이어에 제2 수착층을 견고하게 고정할 수 있다.On the other hand, the manufacturing method according to the present invention by applying an adhesive to the first sorption layer or the second sorption layer or the second layer to attach the sorption layer or activated carbon beads through the adhesive, or firmly fixed the activated carbon beads between the members, The second sorption layer can be firmly fixed to the second layer or the third layer.

그리고, 제2 레이어의 접착제를 용융시킨 상태로 활성탄 비드를 살포한 후 활성탄 비드를 가압하므로 활성탄 비드를 견고하게 부착시킬 수 있고, 활성탄 비드의 가압 후 제2 레이어를 진동시키거나 진공압을 통해 흡입하여 제2 레이어에 살포된 활성탄 비드들 중에서 미부착된 활성탄 비드를 제거하므로 미부착된 활성탄 비드를 다시 회수할 수 있다.Then, the activated carbon beads are sprayed after the activated carbon beads are sprayed in a state in which the adhesive of the second layer is melted, so that the activated carbon beads can be firmly attached, and the second layer is vibrated or sucked through the vacuum pressure after the activated carbon beads are pressed. By removing the unattached activated carbon beads from the activated carbon beads sprayed on the second layer it is possible to recover the unattached activated carbon beads again.

이와 달리, 제2 레이어를 뒤집은 후 활성탄 비드에 압착시켜서 활성탄 비드를 제2 레이어에 고정하므로 활성탄 비드를 제2 레이어에 용이하게 고정할 수 있고, 제1 수착제에 도포된 접착제를 용융하여 활성탄 비드의 상단을 부착하므로 제1 수착제에 활성탄 비드를 견고하게 고정할 수 있으며, 제2 수착층에 도포된 접착제를 용융하여 제2 수착층을 제2 레이어의 하부면이나 제3 레이어의 상부면에 부착하므로 제2 수착층을 제2 레이어나 제3 레이어에 견고하게 고정할 수 있을 뿐만 아니라, 이러한 공정에 의해 제1 내지 제3 레이어가 사실상 다중으로 합포되므로 유독물질 방호용 필터라이즈드 원단을 1장의 원단처럼 제조할 수 있다.In contrast, the activated carbon beads are easily fixed to the second layer because the activated carbon beads are fixed to the second layer by inverting the second layer and compressing the activated carbon beads, and the activated carbon beads are melted by melting the adhesive applied to the first sorbent. By attaching the upper end of the activated carbon beads to the first sorbent can be firmly fixed, the adhesive applied to the second sorption layer is melted, the second sorption layer on the lower surface of the second layer or the upper surface of the third layer By attaching, not only can the second sorption layer be firmly fixed to the second layer or the third layer, but also the first to third layers are virtually multipled by this process, so that the filterized fabric for protecting toxic substances is 1 It can be manufactured like jean fabric.

한편, 전술한 제1 수착층을 생략할 경우 활성탄 비드가 접착제를 통해 제1 레이어 및 제2 레이어에 고정된 상태로 유독물질을 흡착하고, 제2 레이어를 투과한 일부의 유독물질을 제2 수착층 내지 제4 수착층 중 적어도 어느 하나가 흡착하므로 활성탄 비드가 흡착하지 못한 유독물질을 흡착할 수 있을 뿐만 아니라, 제2 내지 제4 수착층 중 적어도 어느 하나만 구성할 경우 세탁시 활성탄 비드가 탈락된 부분의 흡착성능을 제2 내지 제4 수착층을 통해 보완할 수 있는 동시에 원단의 전체적인 중량을 감소시킬 수 있다.On the other hand, if the above-mentioned first sorption layer is omitted, the activated carbon beads adsorb the toxic substances in a state of being fixed to the first layer and the second layer through the adhesive, and the second sorption of some toxic substances passing through the second layer. Since at least any one of the layers to the fourth sorption layer is adsorbed, the activated carbon beads may not only adsorb toxic substances which are not adsorbed, but when only one of the second to fourth sorption layers is formed, the activated carbon beads may be removed during washing. The adsorption performance of the part can be compensated by the second to fourth sorption layers, and at the same time, the overall weight of the fabric can be reduced.

다른 한편, 미립자 필러와 화학반응하는 반응제에 필터 레이어를 접촉시켜서 미립자 필러를 추출하여 제거하므로 미립자 필러를 용이하게 제거할 수 있다.On the other hand, the particulate filler can be easily removed by extracting and removing the particulate filler by contacting the filter layer with a reactant that chemically reacts with the particulate filler.

또 다른 한편, 본 발명에 의한 특수복은 전술한 바와 같이 제조된 유독물질 방호용 필터라이즈드 원단을 이용하므로 종래에 비해 여과성능이 개선될 뿐만 아니라 세탁 내구성도 향상된다.On the other hand, the special clothing according to the present invention uses a filterized fabric for protection of toxic substances prepared as described above, not only improves the filtration performance but also wash durability compared to the prior art.

도 1은 종래기술에 의한 원단의 종단면도;1 is a longitudinal cross-sectional view of a fabric according to the prior art;

도 2 내지 도 5는 본 발명의 제1 실시예 내지 제4 실시예에 의한 원단의 종단면도;2 to 5 are longitudinal cross-sectional views of the fabric according to the first to fourth embodiments of the present invention;

도 6은 도 2에 도시된 원단의 실물사진;6 is a real picture of the fabric shown in FIG.

도 7은 도 2에 도시된 수착층을 개념적으로 도시한 개념도;FIG. 7 is a conceptual diagram conceptually illustrating the sorption layer shown in FIG. 2; FIG.

도 8은 본 발명의 실시예에 의한 특수복의 종단면도;8 is a longitudinal sectional view of the special clothing according to the embodiment of the present invention;

도 9 내지 도 11은 본 발명의 실시예에 의한 원단의 실험결과를 도시한 그래프;9 to 11 is a graph showing the experimental results of the fabric according to an embodiment of the present invention;

도 12는 본 발명의 제5 실시예에 의한 원단의 종단면도;12 is a longitudinal sectional view of the far-end according to the fifth embodiment of the present invention;

도 13은 본 발명의 제6 실시예에 의한 원단의 종단면도;13 is a longitudinal sectional view of a far-end according to a sixth embodiment of the present invention;

도 14는 본 발명의 제7 실시예에 의한 원단의 종단면도;14 is a longitudinal sectional view of the far-end according to the seventh embodiment of the present invention;

도 15는 도 2에 도시된 원단의 내부구성을 개념적으로 도시한 종단면도;15 is a longitudinal cross-sectional view conceptually showing the internal configuration of the fabric shown in FIG.

도 16은 도 15에 도시된 활성탄을 확대 도시한 단면도;16 is an enlarged cross-sectional view of the activated carbon shown in FIG. 15;

도 17은 도 2에 도시된 원단의 기공을 도시한 종단면도; 및17 is a longitudinal sectional view showing pores of the fabric shown in FIG. And

도 18은 본 발명의 실시예를 실험한 실험결과표이다.18 is a table showing the results of experiments in accordance with an embodiment of the present invention.

이하, 첨부된 도 2 내지 도 18을 참조하여 본 발명의 실시예에 의한 유독물질 방호용 필터라이즈드 원단, 이를 위한 제조방법 및 이에 의한 특수복을 설명하면 다음과 같다.Hereinafter, with reference to the accompanying Figures 2 to 18 will be described a filterized fabric for protection of toxic substances according to an embodiment of the present invention, a manufacturing method therefor and a special suit thereby.

본 발명의 실시예에 의한 유독물질 방호용 필터라이즈드 원단은, 도 2에 도시된 바와 같이 제1 레이어(L1), 제1 수착층(F1), 활성탄 비드(B), 제2 레이어(L2), 제3 레이어(L3) 및 제2 수착층(F2)을 포함한다.Filtered fabric for protecting the toxic material according to an embodiment of the present invention, as shown in Figure 2, the first layer (L1), the first sorption layer (F1), activated carbon beads (B), the second layer (L2) ), A third layer L3 and a second sorption layer F2.

제1 레이어(L1), 제2 레이어(L2) 및 제3 레이어(L3)는 공기의 소통이 가능한 원단으로 구성된다. 특히, 제1 레이어(L1), 제2 레이어(L2) 및 제3 레이어(L3)는 도 6에 도시된 바와 같이 반대편을 투시할 정도로 제조된 원단으로 구성되는 것이 바람직하다. 이러한 원단은 예컨대, 니트나 트리코트로 구성될 수 있으나, 도 6에 도시된 바와 같은 부직포로 구성될 수도 있다. 이때, 부직포는 후술되는 제1 내지 제4 수착층(F1~F4)의 성형 용이성을 위해 표면에 박막의 핫멜트가 도포된 핫멜트 부직포로 구성될 수 있다. 핫멜트 부직포는 제1 내지 제4 수착층(F1~F4)의 성형 전 열에 의해 표면의 핫멜트가 용융되도록 전처리될 수 있다(선택사항). 즉, 핫멜트 부직포는 표면의 핫멜트가 용융에 의해 미세한 요철을 제공하여 제1 내지 제4 수착층(F1~F4)의 원활한 성형(코팅)을 위한 프라이머 역할을 한다.The first layer L1, the second layer L2, and the third layer L3 are formed of fabrics capable of communicating air. In particular, the first layer (L1), the second layer (L2) and the third layer (L3) is preferably made of a fabric manufactured to see through the opposite side as shown in FIG. Such a fabric may be composed of, for example, a knit or a tricot, but may also be composed of a nonwoven fabric as shown in FIG. 6. In this case, the nonwoven fabric may be composed of a hot melt nonwoven fabric coated with a hot melt of a thin film on the surface for ease of forming the first to fourth sorbent layers F1 to F4 to be described later. The hot melt nonwoven fabric may be pretreated to melt the hot melt on the surface by heat before molding the first to fourth sorption layers F1 to F4 (optional). That is, the hot melt nonwoven fabric serves as a primer for smooth molding (coating) of the first to fourth sorbent layers F1 to F4 by providing a fine unevenness by melting the hot melt on the surface.

제1 수착층(F1)은 수착성 도막제에 의해 제1 레이어(L1)의 표면(하부면)에 형성된다. 이러한 수착성 도막제는 도 15 및 도 16에 도시된 바와 같이 분말 활성탄(11), 메트릭스(12: Matrix), 용매(S) 및 미립자 필러(A)가 혼합된 도료형의 물질로 구성된다.The first sorption layer F1 is formed on the surface (lower surface) of the first layer L1 by a sorption coating agent. Such a sorbent coating agent is composed of a paint-like material in which powder activated carbon 11, a matrix 12, a matrix S, and a particulate filler A are mixed as shown in FIGS. 15 and 16.

메트릭스(12)는 활성탄(11)이 혼합되고, 액상에서 고상으로 경화되는 열경화성 내지 열가소성 재질의 겔이나 콜로이드로 구성되며, 경화되어 후술되는 바와 같이 시트형태의 수착층(F1~F4)을 제공한다. 즉, 메트릭스(12)는 박막으로 도포되어 경화됨에 따라 후술되는 바와 같이 제1 내지 제4 레이어(L1~L4)의 표면에 필름형태로 성형된다.The matrix 12 is composed of a thermosetting or thermoplastic gel or colloid, in which the activated carbon 11 is mixed and cured into a solid phase in a liquid phase. The matrix 12 is hardened to provide a sorption layer (F1 to F4) in the form of a sheet as described below. . That is, the matrix 12 is formed in a film form on the surface of the first to fourth layers L1 to L4 as described later, as the matrix 12 is coated and cured.

메트릭스(12)는 예컨대, 저온경화 조건에서도 섬유와의 접착력이 우수하여 섬유에 대한 부착성이 우수하고, 수착층에 탄성을 부여함으로써 후술되는 본 발명의 실시예에 의한 수착층의 내구성을 향상시키는 환경친화적인 수계의 우레탄이 단독으로 사용되거나, 추가적으로 요구되는 물성에 따라 내습성과 경도 및 성형성이 우수한 아크릴 또는 멜라민 수지, 그리고 접착성과 강도 및 내약품성과 내열성을 갖는 에폭시, 실리콘, 페놀 및 폴리아믹산 등이 단독 또는 혼합되어 사용될 수 있다. 메트릭스(12)는 경화시 활성탄(11)을 결속하여 활성탄(11)의 유동을 방지한다. 즉, 메트릭스(12)는 바인더의 역할을 한다.Matrix 12, for example, excellent adhesion to the fiber even under low temperature curing conditions, excellent adhesion to the fiber, by improving the durability of the sorption layer according to an embodiment of the present invention to be described later by giving elasticity to the sorption layer Environmentally friendly water-based urethanes are used alone or additionally acrylic or melamine resins having excellent moisture resistance, hardness and moldability depending on the required physical properties, and epoxy, silicone, phenol and polyamic acid having adhesiveness, strength, chemical resistance and heat resistance. Or the like may be used alone or in combination. The matrix 12 binds the activated carbon 11 during curing to prevent the flow of the activated carbon 11. In other words, the matrix 12 serves as a binder.

활성탄(11)은 도 15에 도시된 바와 같이 점성질의 메트릭스(12)에 혼합된 후 메트릭스(12)의 경화에 의해 결속된다. 활성탄(11)은 도 16 및 도 17에 도시된 바와 같이 메트릭스(12)에 혼합되어도 자체적으로 형성된 다공(미도시) 및 후술되는 기공(H)을 통해 유독물질을 수착한다. 즉, 활성탄(11)은 인체에 유해한 화생방작용제나 화학물질과 같은 유독성 화학물질, 특히 액상이나 기상의 유독성물질을 수착하여 여과한다. 활성탄(11)은 액상의 메트릭스(12)에 용이하게 혼합되도록 분말로 구성된다.Activated carbon 11 is mixed into the viscous matrix 12 as shown in FIG. 15 and then bound by curing of the matrix 12. Activated carbon 11 soaks toxic substances through pores (not shown) and pores (H), which will be described later, even when mixed with the matrix 12 as shown in FIGS. 16 and 17. In other words, activated carbon 11 is filtered by toxic chemicals such as chemicals and chemicals harmful to the human body, in particular toxic substances in liquid or gaseous phase. Activated carbon 11 is composed of a powder to be easily mixed with the matrix 12 of the liquid phase.

활성탄(11)은 예컨대, 그래핀(graphene), 흑연, 금속산화물(Al2O3, Fe2O3, SiO2, MgO, CaO, TiO2, ZnO, V2O5) 중 단독 또는 2종 이상이 혼합되어 사용될 수 있다. 그리고, 활성탄(11)은 유독물질의 종류에 따른 선택적 흡착성능을 강화시킬 수 있도록 Cu, Ag, Fe, Ce를 함유할 수 있다. 활성탄(11)은 0.1㎛ 내지 300㎛의 입도(입자의 크기)로 형성되는 것이 바람직하며, 3㎛ 내지 20㎛의 크기가 가장 바람직하다. 활성탄은 입자의 크기가 작을수록 메트릭스(12)와 혼합될 경우의 분산성 및 흡착을 위한 유효면적이 우수하므로 이러한 크기가 가장 바람직하다. 활성탄(11)은 다양한 종류들 중에서 예컨대, 친수성의 야자계로 구성되는 것이 바람직하다. Activated carbon 11 is, for example, graphene (graphene), graphite, metal oxides (Al 2 O 3 , Fe 2 O 3 , SiO 2 , MgO, CaO, TiO 2 , ZnO, V 2 O 5 ) alone or two or more are mixed Can be used. The activated carbon 11 may contain Cu, Ag, Fe, and Ce so as to enhance the selective adsorption performance according to the type of the toxic material. The activated carbon 11 is preferably formed with a particle size (particle size) of 0.1 µm to 300 µm, most preferably 3 µm to 20 µm. The smaller the size of the activated carbon is, the more preferable is the size because the effective area for dispersibility and adsorption when mixed with the matrix 12 is excellent. The activated carbon 11 is preferably composed of, for example, a hydrophilic palm tree among various kinds.

용매(12)는 도 15에 도시된 바와 같이 메트릭스(11)에 혼합되며, 메트릭스(11)가 너무 빨리 경화되는 것을 방지한다. 용매(S)는 예컨대, 다른 성분과 상용성이 있고, 경화 및 작업 조건에 적합한 물성을 갖는 적어도 하나의 물질로 구성될 수 있다. 즉, 용매(12)는 메트릭스(11)나 후술되는 유동성 조절 첨가제와 혼화가 용이한 물질로 구성된다. 특히, 용매(12)는 후술되는 바와 같은 열처리 공정시 열에 의해 증발되거나 건조 내지 소산되는 물질로 구성되는 것이 바람직하다. 그리고, 용매(S)는 메트릭스(12)와의 상용성이 있으면서 혼합시의 작업성을 위해 요구되는 시간 동안에는 잔존하는 물질로 구성되는 것이 바람직하다. 용매(S)는 예컨대, 알콜이, 물, 에틸렌글리콜, 부틸카비톨, 부틸셀루솔부, 터피네올 중에 적어도 어느 하나로 구성할 수 있다. 즉, 용매(S)는 열거된 물질들을 단독 또는 혼합하여 구성할 수 있다.The solvent 12 is mixed into the matrix 11 as shown in FIG. 15 and prevents the matrix 11 from curing too quickly. The solvent (S) may be composed of at least one material that is compatible with other components, for example, and has physical properties suitable for curing and working conditions. In other words, the solvent 12 is composed of a matrix 11 or a substance which is easily miscible with the fluidity control additive described later. In particular, the solvent 12 is preferably composed of a material that is evaporated, dried or dissipated by heat during the heat treatment process as described below. The solvent S is preferably composed of a substance remaining compatible for the time required for workability at the time of mixing with the matrix 12. For example, the solvent (S) may be composed of at least one of alcohol, water, ethylene glycol, butyl carbitol, butyl cellulose unit, and terpineol. That is, the solvent (S) may be composed of one or a mixture of the listed materials.

용매(S)는 메트릭스(12)의 경화시 증발되거나 건조 내지 소산되면서 경화된 메트릭스(12)에 땀구멍과 같이 미세한 다공형의 포어(Pore)를 제공한다. 따라서, 메트릭스(12)는 포어를 통해 유독물질을 활성탄(11)으로 공급할 수 있다.The solvent S provides fine pores, such as pores, to the cured matrix 12 while evaporating or drying or dissipating upon the curing of the matrix 12. Accordingly, the matrix 12 may supply the toxic substance to the activated carbon 11 through the pore.

미립자 필러(A)는 다수의 미립자로 구성되며, 도 15에 도시된 바와 같이 활성탄(11) 및 용매(S)와 함께 메트릭스(12)에 혼합된다. 미립자 필러(A)는 메트릭스(12)에 용이하게 혼합되도록 가용성이 우수한 물질로 구성되는 것이 바람직하다. 미립자 필러(A)는 도 16의 (a)에 도시된 바와 같이 활성탄(11)의 외주면에 응착되며, 메트릭스(12)가 경화된 후 메트릭스(12)에서 추출되어 제거된다. 이때, 미립자 필러(A)는 도 16의 (b)에 도시된 바와 같이 활성탄(11)의 외주면에 기포형태의 공동으로 이루어진 기공(H)을 제공한다. 즉, 기공(H)은 미립자 필러(A)가 제거됨에 따른 미립자 필러(A)의 빈자리로 인해 메트릭스(12)의 내부에 도 17에 도시된 바와 같은 기포형태의 미세한 동공들을 형성하여, 즉, 미세기공들을 형성하여 활성탄(11)의 외주면에 유독물질을 안내하는 통로를 제공한다. 따라서, 활성탄(11)은 메트릭스(12)에 혼합되어도 기공(H)에 의해 유독물질과 접촉되는 수착면적, 즉 비표면적(노출면적)이 확장되므로 흡착성능이 향상된다.The particulate filler (A) is composed of a plurality of fine particles, and is mixed in the matrix 12 together with the activated carbon 11 and the solvent S as shown in FIG. 15. The particulate filler (A) is preferably made of a material having high solubility so as to be easily mixed with the matrix 12. The particulate filler A is adhered to the outer circumferential surface of the activated carbon 11 as shown in FIG. 16A, and after the matrix 12 is cured, the particulate filler A is extracted and removed from the matrix 12. At this time, the particulate filler (A) provides pores (H) consisting of a bubble-shaped cavity on the outer peripheral surface of the activated carbon 11, as shown in (b) of FIG. That is, the pores H form bubble-like fine pores as shown in FIG. 17 inside the matrix 12 due to the vacancy of the particulate filler A as the particulate filler A is removed, that is, Forming micropores provides a passage for guiding toxic substances on the outer circumferential surface of the activated carbon (11). Therefore, even if the activated carbon 11 is mixed in the matrix 12, the adsorption performance is improved because the sorption area, ie, the specific surface area (exposure area), which is in contact with the toxic substance by the pores H is expanded.

미립자 필러(A)는 용매(S)와 동일 내지 대동소이한 입도를 갖거나, 용매(S)와 상이한 입도(크거나 작음)를 갖는 액상 또는 액화 기체로 이루어진 물질이다. 이러한 미립자 필러(A)는 용매(S)와 같이 메트릭스(12)의 경화시 증발하거나 건조 내지 소산되면서 메트릭스(12)에서 추출될 수 있다. 이와 달리, 미립자 필러(A)는 별도의 추출용매, 즉 반응제에 접촉되어 반응제와의 화학반응을 통해 메트릭스(12)에서 추출될 수도 있다. 미립자 필러(A)는 예컨대, 암모니아나 프레온 또는 염소, 질소, 이산화탄소 중 적어도 어느 하나로 구성할 수 있다. 즉, 미립자 필러(A)는 액상 및/또는 기상의 물질로 구성될 수 있다. 그리고, 반응제는 전술한 암모니아나 프레온 또는 염소, 질소, 이산화탄소와의 화학반응을 통해 이들을 추출하는 탈기제나 소포제 등으로 구성할 수 있다.The particulate filler (A) is a substance composed of a liquid or liquefied gas having a particle size which is the same as or similar to that of the solvent S, or which has a different particle size (larger or smaller) than the solvent S. These particulate fillers (A) can be extracted from the matrix (12) while evaporating or drying to dissipate upon curing of the matrix (12), such as solvent (S). Alternatively, the particulate filler (A) may be extracted from the matrix 12 through a chemical reaction with the reactant in contact with a separate extraction solvent, ie the reactant. The particulate filler (A) may be composed of at least one of, for example, ammonia, freon, chlorine, nitrogen, and carbon dioxide. In other words, the particulate filler (A) may be composed of a liquid and / or gaseous substance. The reactant may be composed of a degassing agent, an antifoaming agent, and the like, which are extracted through a chemical reaction with ammonia, freon or chlorine, nitrogen, and carbon dioxide.

여기서, 전술한 기공(H)은 미립자로 구성된 미립자 필러(A)의 공동에 의해 형성되므로 경화된 메트릭스(12)로 물이 투과하는 것을 방지하면서 공기와 같은 기체의 투과를 허용하는 크기로 형성된다. 따라서, 기공(H)은 활성탄(11)으로 사실상 기체형태의 유독물질을 안내한다. 하지만, 기공(H)은 증기형태로 이루어진 액상의 유독물질도 활성탄(11)으로 안내할 수 있다.Here, the above-mentioned pores (H) is formed by the cavity of the particulate filler (A) composed of the fine particles, so that the pores (H) is formed to a size that allows the permeation of a gas such as air while preventing water from permeating the cured matrix 12 . Therefore, the pores H guide the activated carbon 11 into the gaseous toxic substance in fact. However, the pores (H) can also guide the activated carbon 11 in the form of liquid toxic substances in the form of steam.

결론적으로, 미립자 필러(A)는 미세기공을 제공하되, 공기만을 투과시킬 수 있는 미세기공의 제공이 가능한 크기로 이루어진 미립자로 구성되고, 경화된 메트릭스(12)에서 제거되어 메트릭스(12)에 미세기공을 제공하는 기공형성 물질이다. 그리고, 메트릭스(12)는 박막으로 도포된 후 경화됨에 따라 도 17에 도시된 바와 같이 도막형태의 시트로 형성될 경우, 미립자 필러(A) 및 용매(S)에 의한 미세 포어 및 공동(미세기공)에 의하여 통기성이 확보된다.In conclusion, the particulate filler (A) is composed of fine particles that provide micropores, but are sized to provide micropores that can only penetrate air, and are removed from the cured matrix 12 to form fine particles in the matrix 12. A pore-forming material that provides pores. In addition, when the matrix 12 is coated with a thin film and then cured, when the matrix 12 is formed into a sheet in the form of a coating film, fine pores and cavities due to the particulate filler (A) and the solvent (S) By the air permeability is secured.

한편, 활성탄(11)은 미립자 필러(A)가 메트릭스(12)에 혼합되지 않을 경우 외주면이 메트릭스(12)에 의해 차폐되고, 일부만이 전술한 용매(S)의 포어에 의해 개방된다. 하지만, 활성탄(11)은 메트릭스(12)에 미립자 필러(A)가 혼합된 후 제거될 경우, 도 17에 도시된 바와 같이 외주면에 전술한 기공(H)이 형성되므로 외주면의 개방면적이 용매(S)만 혼합된 경우보다 확장된다. 따라서, 활성탄(11)은 수착성능의 향상을 위해 메트릭스(12)에 미립자 필러(A)가 혼합되는 것이 매우 바람직하다.On the other hand, in the activated carbon 11, when the particulate filler A is not mixed with the matrix 12, the outer circumferential surface is shielded by the matrix 12, and only a part of the activated carbon 11 is opened by the pores of the solvent S described above. However, when the activated carbon 11 is removed after the particulate filler A is mixed in the matrix 12, the above-mentioned pores H are formed on the outer circumferential surface as shown in FIG. 17, so that the open area of the outer circumferential surface is solvent ( Only S) is expanded than when mixed. Therefore, the activated carbon 11 is very preferably mixed with the particulate filler (A) in the matrix 12 in order to improve the sorption performance.

다른 한편, 전술한 수착성 도막제는 100중량부의 활성탄(11)에 대해 메트릭스(12)가 24 내지 75중량부로 혼합된다. 용매(S)는 100중량부의 활성탄(11)에 대해 106 내지 205중량부로 혼합된다. 미립자 필러(A)는 100중량부의 활성탄(11)에 대해 0.2 내지 57중량부로 혼합된다. 이를 위해, 수착성 도막제는 약 5 내지 70 wt%의 활성탄(11), 약 5 내지 30 wt%의 메트릭스(12), 약 0.1 내지 20wt%의 미립자 필러(A) 및 잔부의 용매(S)가 혼합되어 제조된다. 이때, 용매(S)는 약 37wt% 내지 72wt%로 구성되는 것이 바람직하다(이러한 혼합비율은 후술되는 바와 같은 최적의 혼합비율임-후술 참고).On the other hand, the above-mentioned sorbent coating agent is mixed with the matrix 12 in an amount of 24 to 75 parts by weight based on 100 parts by weight of activated carbon 11. The solvent S is mixed in an amount of 106 to 205 parts by weight based on 100 parts by weight of the activated carbon 11. The particulate filler (A) is mixed in an amount of 0.2 to 57 parts by weight based on 100 parts by weight of activated carbon 11. To this end, the sorption coating agent has about 5 to 70 wt% of activated carbon 11, about 5 to 30 wt% of matrix 12, about 0.1 to 20 wt% of particulate filler (A) and the balance of solvent (S). Is prepared by mixing. At this time, the solvent (S) is preferably composed of about 37wt% to 72wt% (this mixing ratio is the optimum mixing ratio as described below-see later).

활성탄(11)은 함량이 5wt% 미만일 경우 소망하는 흡착용량을 기대할 수 없고, 70wt%를 초과할 경우 인쇄성이 저하될 뿐만 아니라 세탁 내구성이 저하된다. 메트릭스(12)는 함량이 5wt% 미만일 경우 원단과의 접착력 저하로 세탁내구성에 문제가 있고, 함량이 30wt%를 초과할 경우 활성탄(11)의 비표면적 및 활성사이트에 영향을 주어 수착력이 저하되기 때문에 5 내지 30 wt%로 혼합되는 것이 바람직하다. 미립자 필러(A)는 0.1wt% 미만일 경우 원하는 기공(H)을 기대할 수 없고, 20wt%를 초과할 경우 메트릭스(12)의 점도가 높아져서 인쇄성을 저하시킬 수 있다. 용매(S)는 37wt% 미만일 경우 메트릭스(12)의 경화속도를 너무 빨리 촉진시키고, 72wt%를 초과할 경우 메트릭스(12)의 경화속도를 너무 과도하게 연장시킨다.If the activated carbon 11 is less than 5wt%, the desired adsorption capacity cannot be expected. If the activated carbon 11 exceeds 70wt%, not only printability is lowered but also laundry durability is lowered. The matrix 12 has a problem in washing durability due to a decrease in adhesive strength with the fabric when the content is less than 5wt%, and when the content exceeds 30wt%, it affects the specific surface area and active site of the activated carbon 11 and thus the sorption power is reduced. It is preferably mixed at 5 to 30 wt%. When the particulate filler (A) is less than 0.1wt%, the desired pores (H) cannot be expected, and when the particulate filler (A) is more than 20wt%, the viscosity of the matrix 12 may be increased to reduce printability. The solvent (S) promotes the curing rate of the matrix 12 too fast when less than 37 wt%, and extends the curing rate of the matrix 12 too much when it exceeds 72 wt%.

한편, 전술한 바와 같이 구성된 수착성 도막제는 경우에 따라 유동성 조절 첨가제가 더 포함될 수 있다. 이러한 유동성 조절 첨가제는 예컨대, 계면활성제(음, 양, 중성이온 포함)로 구성할 수 있다. 유동성 조절 첨가제는 잉크나 페인트와 같은 도료로 제조되는 수착성 도막제의 인쇄성을 향상시키고, 분산성, 안정성 등의 물성을 조절한다. 특히, 유동성 조절 첨가제는 활성탄(11)의 분산 특성을 향상시키고, 메트릭스(12)의 점도 및 유동성을 조절하여 보관시의 안정성과 코팅 또는 도포시에 원활한 작업성과 인쇄성을 제공하며, 도막형 인쇄물의 표면 물성을 균일하게 유지시킨다.Meanwhile, the sorbent coating agent configured as described above may further include a fluidity control additive in some cases. Such flow control additives may be composed of, for example, surfactants (including negative, positive and neutral ions). The fluidity control additive improves the printability of the sorbent coating agent made of a paint such as ink or paint, and adjusts physical properties such as dispersibility and stability. In particular, the fluidity control additive improves the dispersing properties of the activated carbon 11, and adjusts the viscosity and fluidity of the matrix 12 to provide stability in storage and smooth workability and printability in coating or application, and coating type printed matter. The surface properties of the are kept uniform.

여기서, 전술한 유동성 조절 첨가제는 예컨대, 100중량부의 활성탄(11)에 대해 0.1 내지 50중량부로 혼합되도록 약 0.035wt% 내지 17.5wt%로 구성되는 것이 바람직하다. 첨가물은 함량이 0.035wt% 미만일 경우 전술한 수착성 도막제의 요변성이 높아 원활한 인쇄가 불가능하고, 함량이 17.5wt%를 초과할 경우 요변성이 저하되어 작업성이 나쁠 뿐만 아니라 활성탄(11)의 외주면이 메트릭스(12)로 차폐되어 흡착성능이 저하된다.Here, the above-mentioned fluidity control additive is preferably composed of about 0.035 wt% to 17.5 wt% to be mixed at 0.1 to 50 parts by weight based on 100 parts by weight of activated carbon 11, for example. If the additive content is less than 0.035wt%, the thixotropy of the above-mentioned sorbent coating agent is not possible to print smoothly, and if the content is more than 17.5wt%, the thixotropy is lowered, resulting in poor workability and activated carbon (11). Of the outer peripheral surface is shielded by the matrix 12, the adsorption performance is lowered.

이상과 같이 구성된 수착성 도막제는, 메트릭스(12)에 용매(S)와 활성탄(11) 및 미립자 필러(A)가 제각기 투입된 후 교반에 의해 혼합되어 겔이나 콜로이드와 같은 액상의 도료로 제조된다. 이때, 수착성 도막제는 전술한 유동성 조절 첨가제 가 혼합될 수도 있다. 수착성 도막제는 도 15에 도시된 바와 같이 제1 레이어(L1)와 동일한 재질의 원단(T)에 도포된 후 경화되어 필름형태의 수착층(F)을 제공한다. 즉, 수착성 도막제는 수착층(F)을 갖는 원단(T)을 제공한다. The sorbent coating agent configured as described above is introduced into the matrix 12 by the solvent S, the activated carbon 11 and the particulate filler A, respectively, and mixed by stirring to prepare a liquid coating material such as gel or colloid. . At this time, the water-soluble coating agent may be mixed with the above-described flow control additive. As shown in FIG. 15, the sorbent coating agent is applied to the fabric T of the same material as the first layer L1 and cured to provide a sorbent layer F in the form of a film. That is, the sorbent coating agent provides a fabric T having a sorbent layer F.

본 발명의 출원인은 이러한 원단(T), 즉 수착층(F)이 전면도포된 원단(T)을 이용하여 실험용 시편을 만들어서 아래와 같이 실험하였다. 이때, 시편은 도 18에 도시된 바와 같이 다양한 조성비로 이루어진 수착성 도막제에 의해 "실험용 실시예1 내지 15"로 구성한 후 실험하되, 세탁 전 및 후의 흡착용량을 측정하는 방식으로 실험하였다. 그리고, 종래기술에서 언급된 구슬형 활성탄을 적용한 선행기술1의 제품 및 활성탄 분말을 단순히 살포한 선행기술2의 제품을 비교예로써 함께 실험하였다. 이때, 각 원단들은 실제 화학작용제를 사용하는 것이 불가하여 이와 유사한 분자구조 및 특성을 갖는 유사작용제를 이용하여 액상시험법으로 방호성능을 평가하였다. 예를 들어, 유사작용제는 Soman(GD)의 유사품인 인(P)를 포함하는 DMMP(Dimethyl methylphosphonate)와 Mustard(HD)의 유사품인 황(S)을 포함하고 있는 Thiophenol을 사용하였다. 그리고, 실험시 각 원단(수착제 시편)을 유사작용제(액상시료)에 노출(예: 침지 또는 분사)시켜서 설정된 시간 동안 유독물질을 흡착시킨 후 시간단위로 흡착성능을 측정하였다. 이어서, 각 원단을 GC/UV/Vis spectroscopy로 분석한 후 분석데이터를 기반으로 검량선에 대입하여 잔존농도를 산출해서 수착층의 흡착용량(수착용량)을 계산하였다.Applicant of the present invention by using the fabric (T), that is, the sorption layer (F) is coated on the front fabric (T) to make a test specimen for the experiment as follows. At this time, the specimen was tested by configuring the "Experimental Examples 1 to 15" by the sorbent coating agent composed of various composition ratios, as shown in Figure 18, was tested by measuring the adsorption capacity before and after washing. Then, the products of the prior art 1 to which the bead activated carbon mentioned in the prior art and the products of the prior art 2 simply sprayed with activated carbon powder were tested together as a comparative example. At this time, each fabric is impossible to use the actual chemical agent, and the protection performance was evaluated by the liquid phase test method using a similar agent having a similar molecular structure and properties. For example, a similar agent was made of dimethyl methylphosphonate (DMMP) containing phosphorus (P), an analogue of Soman (GD), and Thiophenol containing sulfur (S), an analogue of Mustard (HD). In the experiment, each fabric (sorbent specimen) was exposed (eg, immersed or sprayed) to a similar agent (liquid sample) to adsorb toxic substances for a predetermined time, and then the adsorption performance was measured in units of time. Subsequently, each fabric was analyzed by GC / UV / Vis spectroscopy, and the residual concentration was calculated by substituting the calibration curve based on the analytical data to calculate the adsorption capacity (sorption capacity) of the sorption layer.

세탁 성능의 측정실험은 특정 세제를 45kg의 각 원단(세탁물)과 함께 32~43℃의 물에 충분히 침잠시킨 후 4~6분간 1차 세탁한 후, 다시 동일한 방법으로 2분간 2차로 세탁한 다음, 32~34℃의 물에 침잠시켜서 2분 동안 1차 행굼을 실시한 후 동일한 방법으로 다시 2차 및 3차로 행굼을 실시하였고, 이어서 3~5분간 탈수한 후 19℃에서 35~50분간 건조하여 세탁 후의 흡착용량을 측정하였다.The measurement experiment of washing performance is to wash the specific detergent with 45kg of each fabric (washing material) sufficiently in water of 32 ~ 43 ℃, and then wash it first for 4 ~ 6 minutes, and then wash it again for 2 minutes in the same way. After soaking in water at 32-34 ° C., the first rinse was carried out for 2 minutes, and then again the second and third rinses were carried out in the same manner, followed by dehydration for 3-5 minutes, followed by drying at 19 ° C. for 35-50 minutes. The adsorption capacity after washing was measured.

측정결과, 도 18에 도시된 바와 같이 실험용 실시예1의 경우 내세탁성은 우수하지만 활성탄(11)의 혼합량이 부족하여 세탁 전 및 후의 흡착용량이 전무함에 따라 흡착성능이 없었고, 실험용 실시예2 의 경우 저점도로 인쇄성이 불량하여 흡착층의 두께를 충분히 형성시키지 못하였을 뿐만 아니라 내세탁성도 저하되었으며, 실험용 실시예 3의 경우 내세탁성은 우수하지만 활성탄(11)의 외주면에 기공(H)이 형성되지 못해 활성탄(11)의 비표면적이 최대한 확보되지 않아 흡착성능이 저하되었다. 실험용 실시예 4의 경우 활성탄(11) 대비 메트릭스(12)의 비율이 부적합하여 세탁 내구성은 우수하나 활성탄(11) 양의 부족으로 흡착성능이 부족하였고 실험용 실시예 5와 6은 세탁 내구성을 좌우하는 메트릭스(12)의 함량은 충분하여 내세탁성은 확보되었으나 활성탄(11)과 미립자 필러(A)의 비율이 부적절하여 인쇄성의 문제가 발생하였다. 실험용 실시예 7에서 10을 거치면서 세탁내구성이 확보되는 메트릭스(12)의 함량을 고정하고, 이에 대한 활성탄(11)과 미립자 필러(A)의 조성을 변화시킴으로써 인쇄성과 흡착성능을 개선하였으나 실험용 실시예 10만 세탁 전, 후의 흡착성능이 소망하는 흡착용량(선행기술1과 대등한 정도)을 발휘하였다. 추가적인 흡착성능 확보를 위해 활성탄(11)의 함량을 비해 메트릭스(12)를 과도하게 줄인 실험용 실시예 11 및 13의 경우, 흡착성능은 개성되나 세탁 내구성이 저하되는 경향을 보였으며, 실험용 실시예 12는 활성탄(11)과 메트릭스(12) 및 미립자 필러(A)의 혼합비가 최적으로 조성되어 세탁 전, 후의 흡착성능이 이상적인 흡착용량(선행기술1 보다 우수)을 발휘하였다.As a result, as shown in FIG. 18, in the experimental example 1, the washing resistance was excellent, but there was no adsorption performance as there was no adsorption capacity before and after washing due to insufficient mixing amount of the activated carbon 11, In the case of low viscosity and poor printability, not only the thickness of the adsorption layer was not sufficiently formed, but also the washing resistance was reduced. In the case of Experimental Example 3, although the washing resistance was excellent, pores (H) were formed on the outer circumferential surface of the activated carbon 11. As a result, the specific surface area of the activated carbon 11 was not secured to the maximum, so that the adsorption performance was lowered. Experimental Example 4 was inadequate in the ratio of the matrix 12 compared to the activated carbon 11, so washing durability was excellent, but the adsorption performance was insufficient due to the lack of activated carbon (11), and Experimental Examples 5 and 6 determine the laundry durability. The content of the matrix 12 was sufficient to ensure washing resistance, but the problem of printability occurred due to an inappropriate ratio of the activated carbon 11 and the particulate filler (A). While improving the printability and adsorption performance by fixing the content of the matrix (12) to ensure the durability of the laundry through the experiment Example 7 to 10, and the composition of the activated carbon (11) and particulate filler (A) to the experimental example The adsorption performance before and after 100,000 washings exhibited the desired adsorption capacity (comparable to the prior art 1). In Experimental Examples 11 and 13 in which the matrix 12 was excessively reduced compared to the content of activated carbon 11 to secure additional adsorption performance, the adsorption performance was improved but washing durability tended to be lowered. The mixing ratio of the activated carbon 11, the matrix 12, and the particulate filler (A) was optimally formed, and the adsorption performance before and after washing showed an ideal adsorption capacity (better than the prior art 1).

여기서, 실험용 실시예 12는 도 18에 도시된 바와 같이 비교예의 선행기술1 보다 비표면적이 작지만 흡착성능이 우수하다. 그 이유는, 선행기술1의 경우 활성탄 비드가 구형으로 형성되어 비표면적이 넓지만 구형의 형상적 특성으로 인해 유독물질이 활성탄 비드의 외주면으로 스쳐가기 때문에 흡착성능이 비표면적에 비해 작은 것으로 생각된다. 반면, 실험용 실시예 12는 면상으로 형성됨에 따라 유독물질과 직접대면하므로 비표면적이 작아도 선행기술1 보다 흡착성능이 우수한 것으로 생각된다.Here, Experimental Example 12 has a specific surface area smaller than that of Prior Art 1 of the Comparative Example, as shown in FIG. 18, but is superior in adsorption performance. The reason is that in the case of the prior art 1, the activated carbon beads are spherical and the specific surface area is wide, but the adsorption performance is thought to be small compared to the specific surface area because the toxic substances pass through the outer circumferential surface of the activated carbon beads due to the spherical shape characteristics. . On the other hand, Experimental Example 12 is considered to be superior to the prior art 1 even if the specific surface area is small because it is directly faced with toxic substances as formed in the plane.

반면, 선행기술2의 경우 세탁 전 흡착용량은 우수하였으나 세탁시 활성탄이 모두 이탈됨에 따라 흡착성능이 상실되었음을 확인하였다.On the other hand, in the case of the prior art 2, the adsorption capacity before washing was excellent, but it was confirmed that the adsorption performance was lost as all of the activated carbon was removed during washing.

결론적으로, 전술한 수착성 도막제는 위와 같은 실험결과를 통해 앞서 설명된 바와 같은 최적의 비율로 활성탄(11)과 메트릭스(12) 및 미립자 필러(A)가 혼합될 경우 비교예들 보다 우수한 흡착성능을 제공할 수 있다는 것을 명확히 알 수 있다. 따라서, 본 발명의 출원인은 전술한 실험들을 통해 앞서 설명된 바와 같은 최적의 혼합비율을 찾을 수 있었다.In conclusion, the above-mentioned sorbent coating agent has better adsorption than the comparative examples when the activated carbon 11, the matrix 12, and the particulate filler (A) are mixed at the optimum ratio as described above through the above experimental results. It is clear that it can provide performance. Therefore, the applicant of the present invention was able to find the optimum mixing ratio as described above through the above experiments.

한편, 전술한 실험용 실시예 12의 경우, 수착성 도막제에 혼합된 후 추출되는 미립자 필러(A)에 의해 수착층의 활성탄(11) 외주면에 기공(H)이 형성되면서 활성탄(11)의 비표면적이 최대한 확보되고, 수착층이 활성탄 비드(B)와 별개의 비표면적을 제공함에 따라 흡착성능이 크게 향상된 것으로 생각된다. 이에 따라, 수착층이 복수로 구성될 경우 더욱더 흡착성능이 강화될 것으로 생각된다. 그리고, 이렇게 기존의 제품보다 우수한 흡착성능을 제공하므로 활성탄 비드(B)의 크기를 감소시킬 수 있으며, 이에 따라 원단의 전체적인 무게도 절감할 수 있을 것으로 예상된다.On the other hand, in the experimental example 12 described above, the pore (H) is formed on the outer circumferential surface of the activated carbon 11 of the sorption layer by the particulate filler (A) extracted after mixing with the sorbent coating film ratio of the activated carbon 11 It is thought that the adsorption performance is greatly improved as the surface area is secured to the maximum and the sorption layer provides a specific surface area separate from the activated carbon beads (B). Accordingly, it is considered that the adsorption performance is further enhanced when the sorption layer is composed of a plurality. In addition, it is possible to reduce the size of the activated carbon bead (B) because it provides an excellent adsorption performance than conventional products, and thus it is expected to reduce the overall weight of the fabric.

다른 한편, 전술한 제1 수착층(F1)은 전술한 바와 같이 제조된 수착성 도막제가 도 2에 도시된 바와 같이 제1 레이어(L1)의 하부면에 대략 등간격으로 조밀하게 이격되어 후막의 형태로 도포된 후 경화됨에 따라 필름형태로 제1 레이어(L1)에 일체적으로 구비된다. 이러한 제1 수착층(F1)은 스크린 인쇄나 그라비아 인쇄 또는 잉크젯이나 3D프린터와 같은 통상의 인쇄기를 통해 후막의 형태로 도포된다(후술되는 수착층(F2~F4)도 동일함). 이러한 제1 수착층(F1)은 제1 레이어(L1)를 투과한 공기에서 유독물질을 수착하여 정화된 공기를 제공한다.On the other hand, the above-mentioned first sorption layer F1 has a thick film spaced apart from the lower surface of the first layer L1 by the sorption coating agent prepared as described above at approximately equal intervals as shown in FIG. After being applied in the form of the film is cured and integrally provided in the first layer (L1) in the form of a film. The first sorption layer F1 is applied in the form of a thick film through screen printing, gravure printing, or an ordinary printer such as an inkjet or a 3D printer (sorption layers F2 to F4 described later are the same). The first sorption layer F1 may provide purified air by sorbing toxic substances from air that has passed through the first layer L1.

전술한 활성탄 비드(B)는, 도 2에 도시된 바와 같이 전술한 제1 수착층(F1)의 지름보다 크지만 후술되는 제2 수착층(F2)의 지름보다 작은 지름을 갖는 구형의 활성탄으로 구성되며, 다수로 구성되어 상단 및 하단 중 적어도 어느 한 곳이 제1 수착층(F1)나 후술되는 제2 레이어(L2)에 각각 고정된다. 이러한 활성탄 비드(B)는 제1 수착층(F1)의 하부에 구비됨에 따라 제1 수착층(F1)의 이격된 틈새들 사이를 통해 제1 레이어(L1)를 투과한 공기에서 유독물질을 수착하여 정화된 공기를 제공한다.The activated carbon beads B described above are spherical activated carbon having a diameter larger than the diameter of the first sorbent layer F1 described above but smaller than the diameter of the second sorbent layer F2 described later. It is composed of a plurality of at least one of the top and bottom is fixed to the first sorption layer (F1) or the second layer (L2) to be described later. As the activated carbon bead B is provided below the first sorption layer F1, the activated carbon beads B are sorbed from the air passing through the first layer L1 through the gaps between the spaced gaps of the first sorption layer F1. To provide purified air.

전술한 통기성 재질의 제2 레이어(L2)는 도 2에 도시된 바와 같이 표면(상부면)에 접착제(AD)가 구비됨에 따라 접착제(AD)를 통해 활성탄 비드(B)의 하단이 고정된다.As described above, the second layer L2 of the breathable material is provided with the adhesive AD on the surface (upper surface), so that the lower end of the activated carbon bead B is fixed through the adhesive AD.

전술한 통기성 재질의 제3 레이어(L3)는 도 3에 도시된 바와 같이 제2 레이어(L2)의 하부에 이격상태로 중첩된다.As described above, the third layer L3 of the breathable material overlaps the lower portion of the second layer L2 in a spaced state.

전술한 제2 수착층(F2)은 도 2에 도시된 바와 같이 전술한 수착성 도막제로 구성되고, 제3 레이어(L3)의 상부면에 대략 등간격의 이격상태를 이루면서 도막형태로 도포되어 경화됨에 따라 필름형태로 제3 레이어(L3)에 일체적으로 구비된다. 제2 수착층(F2)은 도시된 바와 같이 상부면에 접착제(AD)가 구비됨에 따라 접착제(AD)를 통해 제2 레이어(L2)의 하부면에 부착되어 고정된다. 제2 수착층(F2)은 활성탄 비드(B)들 사이를 통해 제2 레이어(L2)를 투과한 공기에서 유독물질을 수착하여 정화된 공기를 제공한다.The above-mentioned second sorption layer F2 is composed of the above-mentioned sorbent coating agent as shown in FIG. 2, and is applied to the upper surface of the third layer L3 to form a coating film while being spaced at substantially equal intervals and cured. As the film is integrally provided in the third layer (L3). As shown in FIG. 2, the second sorption layer F2 is attached to and fixed to the lower surface of the second layer L2 through the adhesive AD. The second sorption layer F2 provides purified air by sorbing toxic substances from air passing through the second layer L2 through the activated carbon beads B.

전술한 접착제(AD)는 도 2에 도시된 바와 같이, 제1 수착층(F1)의 표면 및 활성탄 비드(B)가 고정된 제2 레이어(L2)의 상부면 중 적어도 어느 하나에 마련될 수 있으며, 도시된 바와 같이 두 곳 모두 마련되는 것이 바람직하다. 이때, 접착제(AD)는 예컨대, 도트형태나 반점형태를 형성하도록 마련될 수 있다. 접착제(AD)는 활성탄 비드(B)의 상단 및 하단을 제1 수착층(F1)의 표면 및 제2 레이어(L2)의 상부면에 각각 부착시켜서 고정한다. 접착제(AD)는 다양한 접착제들 중에서 접착성이 우수한 핫멜트 접착제로 구성할 수 있다.As illustrated in FIG. 2, the adhesive AD may be provided on at least one of the surface of the first sorption layer F1 and the upper surface of the second layer L2 on which the activated carbon beads B are fixed. As shown, both places are preferably provided. At this time, the adhesive AD may be provided to form, for example, a dot shape or a spot shape. The adhesive AD is fixed by attaching the upper and lower ends of the activated carbon beads B to the surface of the first sorption layer F1 and the upper surface of the second layer L2, respectively. The adhesive AD may be composed of a hot melt adhesive having excellent adhesion among various adhesives.

여기서, 전술한 제1 레이어(L1)는 후술되는 도 12에 도시된 바와 같이 전술한 제1 수착층(F1)이 구비되지 않을 수도 있다. 그리고, 전술한 제1 레이어(L1) 및/또는 제2 레이어(L2)는 통상의 핫멜트 부직포로 구성될 경우, 즉 핫멜트 접착제가 함유된 부직포로 구성될 경우 전술한 접착제(AD)를 별도로 도포할 필요가 없다. 이러한 경우, 핫멜트 부직포는 외부에서 가해지는 열에 의해 접착제가 용융되면서 전술한 접착제(AD)를 제공한다. 따라서, 활성탄 비드(B)는 이러한 접착제(AD)에 의해 핫멜트 부직포로 구성된 제1 레이어(L1) 및/또는 제2 레이어(L2)에 고정된다(도 2 및 도 12 참고)Here, the aforementioned first layer L1 may not include the aforementioned first sorption layer F1 as illustrated in FIG. 12. In addition, when the first layer L1 and / or the second layer L2 are formed of a general hot melt nonwoven fabric, that is, a nonwoven fabric containing a hot melt adhesive, the adhesive AD described above may be separately applied. no need. In this case, the hot melt nonwoven fabric provides the adhesive AD described above while the adhesive is melted by externally applied heat. Thus, the activated carbon beads B are fixed by the adhesive AD to the first layer L1 and / or the second layer L2 composed of a hot melt nonwoven fabric (see FIGS. 2 and 12).

접착제(AD)는 도 2에 도시된 바와 같이 제3 레이어(L3)의 상부면에 성형된 제2 수착층(F2)의 상부면에 마련(예: 도트 형태를 형성하도록 마련됨)될 수도 있다. 이러한 경우, 제2 수착층(F2)은 접착제(AD)를 통해 상부면이 제2 레이어(L2)의 하부면에 부착될 수 있다. 이때, 제3 레이어(L3)는 제2 수착층(F2)에 의해 도시된 바와 같이 제2 레이어(L2)의 하부에 실질적으로 합포되어 제2 레이어(L2)와 사실상 단일체를 이룬다. 하지만, 제2 수착층(F2)은 제2 레이어(L2) 및 제3 레이어(L3)가 이격되어 이들 사이에 공기층이 형성되도록 제2 레이어(L2)의 하부에 부착되지 않을 수도 있다. 이러한 경우, 제2 수착층(F2)은 공기층을 통해 유독물질이 원활하게 유동하고, 상부면에 접착제(AD)가 생략되어 비표면적이 확장됨에 따라 좀더 많은 양의 유독물질을 수착할 수 있다.As illustrated in FIG. 2, the adhesive AD may be provided on the upper surface of the second sorption layer F2 formed on the upper surface of the third layer L3 (for example, to form a dot shape). In this case, the second sorption layer F2 may have an upper surface attached to the lower surface of the second layer L2 through the adhesive AD. In this case, the third layer L3 is substantially overlapped with the lower part of the second layer L2 as shown by the second sorption layer F2 to form a substantially unitary body with the second layer L2. However, the second sorption layer F2 may not be attached to the lower portion of the second layer L2 so that the second layer L2 and the third layer L3 are spaced apart to form an air layer therebetween. In this case, the second sorption layer F2 smoothly flows through the air layer, and the adhesive AD is omitted on the upper surface thereof, so that the specific surface area is expanded, so that the larger amount of the toxic substance may be sorbed.

여기서, 전술한 제1 수착층(F1) 및 제2 수착층(F2)은, 도 2 및 도 6에 도시된 바와 같이 제1 레이어(L1) 및 제3 레이어(L3)에 반점 내지 선형(직선, 사선, 곡선 또는 격자 등)의 형태로 대략 등간격의 이격상태로 성형됨에 따라 이격된 틈새를 통해 공기가 소통되는 통기로를 제공한다. 즉, 제1 수착층(F1) 및 제2 수착층(F2)은 불연속적인 형태로 성형된다.(참고: 후술되는 제3 및 제4 수착측도 불연속적인 형태로 성형됨)Here, the above-mentioned first sorption layer F1 and the second sorption layer F2 are spot to linear (linear) on the first layer L1 and the third layer L3 as shown in FIGS. 2 and 6. In the form of diagonal lines, curves, or lattice, etc., to provide an aeration path through which air is communicated through spaced gaps as they are formed at approximately equal intervals. That is, the first sorption layer F1 and the second sorption layer F2 are formed in a discontinuous form. (Note: The third and fourth sorption sides described later are also formed in a discontinuous form.)

제1 수착층(F1) 및 제2 수착층(F2)은 전술한 바와 같이 반점형태의 패턴을 갖는 도막으로 성형되되, 도 6에 도시된 바와 같이 면상의 원형(타원 가능)이나 다각(삼각 내지 팔각 등)의 형태로 구성되는 것이 바람직하다. 원형이나 다각으로 구성할 경우 제1 수착층(F1) 및 제2 수착층(F2)은 패턴간의 이격거리가 용이하게 유지되록 성형될 수 있다.The first sorption layer F1 and the second sorption layer F2 are formed into a coating film having a spot pattern as described above, and as shown in FIG. 6, a circular shape (possible oval) or a polygon (triangle to Octagonal shape). In the case of a circular or polygonal shape, the first and second sorption layers F1 and F2 may be molded to easily maintain the separation distance between the patterns.

제1 수착층(F1) 및 제2 수착층(F2)은 대략 5~70㎛의 두께로 성형되는 것이 바람직하다. 제1 수착층(F1) 및 제2 수착층(F2)은 두꺼울수록 활성탄의 함량이 증가하여 여과성능이 향상되지만 5㎛ 미만으로 두께가 구성될 경우 여과성능이 거의 없고, 70㎛를 초과할 경우 원단의 무게가 증가하여 활동성이 저하되는 문제가 있다.It is preferable that the 1st sorption layer F1 and the 2nd sorption layer F2 are shape | molded to thickness of about 5-70 micrometers. The thicker the first sorption layer (F1) and the second sorption layer (F2), the higher the content of activated carbon is, so that the filtration performance is improved. There is a problem in that the activity is lowered by increasing the weight of the fabric.

제1 수착층(F1) 및 제2 수착층(F2)은 도 7에 도시된 바와 같이 0.1mm~5mm의 지름(크기)으로 성형되는 것이 바람직하다. 그리고, 제1 수착층(F1) 및 제2 수착층(F2)은 도 2에 도시된 바와 같이 반점의 크기(지름)가 서로 상이하게 구성되는 것이 바람직하다. 특히, 제1 수착층(F1)은 제1 레이어(L1)를 투과하는 공기가 미세하게 분산되도록 도시된 바와 같이 제2 수착층(F2)의 지름보다 작은 지름으로 구성되는 것이 바람직하다. 이러한 제1 수착층(F1)은 공기의 충분한 분산을 위해 약 0.1mm~0.5mm의 지름으로 구성되는 것이 바람직하고, 약 0.1~0.2mm의 간격으로 이격되는 것이 바람직하다. 그리고, 제2 수착층(F2)은 공기와 면접촉이 원활하도록 약 2~5mm의 크기(지름) 및 약 2~5mm의 간격으로 이격되는 것이 바람직하다. 제1 수착층(F1)은 0.1mm 미만의 지름으로 구성될 경우 수착성능이 충분하지 않고, 0.5mm를 초과할 경우 공기를 원활하게 분산시키지 못하며, 0.1mm 미만의 간격으로 구성될 경우 통기성이 저하되고, 0.2mm를 초과하여 이격될 경우 너무 많은 공기를 투과시키는 문제가 있다. 제2 수착층(F2)은 2mm 미만의 지름으로 구성될 경우 수착성능이 저하되고, 5mm를 초과할 경우 통기성이 저하되며, 2mm 미만으로 이격될 경우 통기성이 나쁘고, 5mm를 초과하여 이격될 경우 너무 많은 양의 공기를 투과시키므로 유독물질의 누기가 발생될 수 있다. 따라서, 제1 수착층(F1) 및 제2 수착층(F2)은 전술한 바와 같은 지름 및 간격으로 성형되는 것이 바람직하다.As shown in FIG. 7, the first and second sorption layers F1 and F2 are preferably molded to a diameter (size) of 0.1 mm to 5 mm. In addition, it is preferable that the size (diameter) of the spots is different from each other in the first and second sorption layers F1 and F2. In particular, the first sorption layer F1 is preferably configured to have a diameter smaller than the diameter of the second sorption layer F2 as shown so that air passing through the first layer L1 is finely dispersed. The first sorption layer (F1) is preferably composed of a diameter of about 0.1mm ~ 0.5mm, and spaced at intervals of about 0.1 ~ 0.2mm for sufficient dispersion of air. The second sorption layer F2 may be spaced apart at an interval of about 2 to 5 mm in size (diameter) and about 2 to 5 mm to smoothly contact the air with the surface. When the first sorption layer F1 has a diameter of less than 0.1 mm, the sorption performance is not sufficient. If the first sorption layer F1 is larger than 0.5 mm, the first sorption layer F1 does not smoothly disperse air. If more than 0.2mm apart, there is a problem of transmitting too much air. If the second sorption layer (F2) is composed of a diameter of less than 2mm, the sorption performance is lowered, if more than 5mm, the breathability is lowered, if the distance is less than 2mm, the breathability is bad, if too more than 5mm apart Since a large amount of air is permeated, leakage of toxic substances may occur. Therefore, it is preferable that the 1st sorption layer F1 and the 2nd sorption layer F2 are shape | molded at the diameter and space | interval as mentioned above.

제1 수착층(F1) 및 제2 수착층(F2)은 도 2에 도시된 바와 달리 서로 어긋나는 형태로 성형될 수 있다. 이러한 경우 제2 수착층(F2)은 제1 수착층(F1)의 이격된 틈새로 유입되는 공기와 사실상 대면할 수 있다. 따라서, 제2 수착층(F2)은 유입된 공기에서 더 많은 유독물질을 수착할 수 있다.The first and second sorption layers F1 and F2 may be molded in a form that is shifted from each other, as shown in FIG. 2. In this case, the second sorption layer F2 may substantially face air introduced into the spaced gap between the first sorption layer F1. Therefore, the second sorption layer F2 may sorify more toxic substances in the introduced air.

한편, 제3 레이어(L3)는, 도 3에 도시된 바와 같이 제2 수착층(F2)의 반대편에 위치한 하부면에 전술한 수착성 도막제로 이루어져서 대략 등간격의 이격상태를 이루면서 도막 내지 필름형태로 성형되는 제3 수착층(F3)이 마련될 수 있다. 이러한 제3 수착층(F3)은 전술한 제1 수착층(F1)과 동일한 크기(지름) 및 동일한 이격거리로 성형된다. 하지만, 제3 수착층(F3)은 도 4에 도시된 바와 같이 전술한 제2 수착층(F2)과 동일한 크기 및 이격거리로 성형될 수도 있고, 제2 수착층(F2)과 어긋나는 형태로 성형될 수도 있다. 제3 수착층(F3)은 제3 레이어(L3)를 투과한 공기에서 유독물질을 추가적으로 수착하여 정화된 공기를 제공한다.Meanwhile, as shown in FIG. 3, the third layer L3 is formed of the above-mentioned sorbent coating agent on the lower surface opposite to the second sorption layer F2 to form a coating film to a film form at substantially equal intervals. The third sorption layer F3 may be provided. The third sorption layer F3 is molded to the same size (diameter) and the same separation distance as the above-described first sorption layer F1. However, as shown in FIG. 4, the third sorption layer F3 may be formed to have the same size and separation distance as that of the second sorption layer F2 described above, and may be formed to have a shape that is shifted from the second sorption layer F2. May be The third sorption layer F3 further sorbs toxic substances from the air passing through the third layer L3 to provide purified air.

또 한편, 제3 레이어(L3)는 도 5에 도시된 바와 같이 하부에 제4 레이어(L4)가 구비될 수도 있다. 제4 레이어(L4)는 전술한 통기성 재질의 원단으로 구성된다. 제4 레이어(L4)는 도시된 바와 같이 전술한 수착성 도막제로 이루어져서 대략 등간격의 이격상태를 이루면서 도막의 형태로 도포되어 경화됨에 따라 필름형태를 이루는 제4 수착층(F4)이 구비된다. 이러한 제4 수착층(F4)은 도시된 바와 같이 전술한 제2 수착층(F2)과 동일한 크기로 형성되거나 전술한 제1 수착층(F1)과 동일한 크기로 형성될 수 있다. 제4 수착층(F4)은 도시된 바와 같이 전술한 접착제(AD)에 의해 제3 레이어(L3)의 하부에 부착될 수 있다. 하지만, 제4 수착층(F4)은 제3 레이어(L3) 및 제4 레이어(L4)들 사이에 공기층이 형성되도록 제3 레이어(L3)에 부착되지 않을 수도 있다. 제4 수착층(F4)은 도시된 바와 달리 제2 수착층(F2)과 어긋나도록 성형될 수도 있다. 제4 수착층(F4)은 제3 레이어(L3)를 투과한 공기에서 유독물질을 추가적으로 수착하여 정화된 공기를 제공한다.In addition, as illustrated in FIG. 5, the third layer L3 may be provided with a fourth layer L4 below. The fourth layer L4 is made of a fabric of the aforementioned breathable material. As shown in FIG. 4, the fourth layer L4 is formed of the above-mentioned sorbent coating agent, and is formed in a film form while being applied and cured in the form of a coating film while forming a spaced state at substantially equal intervals. The fourth sorption layer F4 may be formed to have the same size as the above-described second sorption layer F2 or the same size as the above-described first sorption layer F1. As shown in FIG. 4, the fourth sorption layer F4 may be attached to the lower portion of the third layer L3 by the adhesive AD described above. However, the fourth sorption layer F4 may not be attached to the third layer L3 so that an air layer is formed between the third layer L3 and the fourth layer L4. Unlike the illustrated example, the fourth sorption layer F4 may be shaped so as to deviate from the second sorption layer F2. The fourth sorption layer F4 further sorbs toxic substances from the air that has passed through the third layer L3 to provide purified air.

다른 한편, 전술한 제3 레이어(L3)나 제4 레이어(L4)는 도 2 내지 도 5에 가상선으로 도시된 바와 같이 쉴드(L5)가 하부에 구비될 수 있다. 쉴드(L5)는 통기성 재질의 원단으로 구성되어 제3 레이어(L3)나 제4 레이어(L4)의 하부를 차폐한다. 쉴드(L5)는 예컨대, 박막의 부직포로 구성할 수 있으나 착용감의 향상을 위해 니트나 트리코트와 같이 신축성이 우수한 재질로 구성하는 것이 바람직하다. 쉴드(L5)는 제3 레이어(L3)나 제4 레이어(L4)에서 혹시라도 유출되는 활성탄 분말이나 활성탄 비드(B)가 외부로 이탈되는 것을 방지한다.On the other hand, the third layer (L3) or the fourth layer (L4) described above may be provided at the lower portion of the shield (L5) as shown in the virtual line in Figs. The shield L5 is made of a fabric of breathable material to shield the lower portion of the third layer L3 or the fourth layer L4. The shield L5 may be made of, for example, a thin nonwoven fabric, but is preferably made of a material having excellent elasticity, such as knit or tricot, to improve the fit. The shield L5 prevents the activated carbon powder or the activated carbon bead B from leaking out of the third layer L3 or the fourth layer L4 to the outside.

이상과 같이 구성된 유독물질 방호용 필터라이즈드 원단은, 제1 내지 제4 레이어(L1~L4)가 통기성 재질로 구성되고, 이들 사이에 제1 내지 제4 수착층(F1~F4)이나 활성탄 비드(B)가 구비되므로 공기를 통기시키면서 유독물질을 여과하여 정화된 공기를 인체에 제공할 수 있다. 특히, 제1 내지 제4 수착층(F1~F4)이 다단으로 공기를 여과하므로 활성탄 비드(B)가 탈락되어도 유독물질로부터 인체를 보호할 수 있다.In the filterized fabric for protecting the toxic substances configured as described above, the first to fourth layers L1 to L4 are made of a breathable material, and the first to fourth sorption layers F1 to F4 or activated carbon beads therebetween. Since the (B) is provided through the air can be filtered through the toxic substances to provide purified air to the human body. In particular, since the first to fourth sorption layers F1 to F4 filter the air in multiple stages, the human body may be protected from toxic substances even if the activated carbon beads B are dropped.

한편, 본 발명의 실시예에 의한 유독물질 방호용 필터라이즈드 원단은, 전술한 바와 달리 도 12에 도시된 바와 같이 구성(제5 실시예)될 수도 있다. 이러한 원단은 모든 구성이 전술한 실시예와 동일하되, 도시된 바와 같이 전술한 제1 수착층(F1)이 생략된 것이 다른점이다. Meanwhile, the filterized fabric for protecting toxic substances according to an embodiment of the present invention may be configured (fifth embodiment) as shown in FIG. All of the fabrics are the same as the above-described embodiment, except that the above-described first sorption layer F1 is omitted.

이와 같은 원단은, 도 12에 도시된 바와 같이 활성탄 비드(B)의 상단이 전술한 제1 수착층(F1)에 부착되지 않고, 제1 레이어(L1)의 하부면에 접착제(AD)를 통해 부착된다. 따라서, 활성탄 비드(B)는 제1 레이어(L1)를 투과한 공기에서 유독물질을 여과한다. 물론, 제2 수착층(F2)은 활성탄 비드(B)들 사이를 통해 제2 레이어(L2)를 투과한 공기에서 유독물질을 2차적으로 여과하여 정화된 공기를 제공한다. 이러한 원단은 활성탄 비드(B) 및 제2 수착층(F2)을 통해 다중으로 유독물질을 여과할 수 있다.12, the upper end of the activated carbon bead B is not attached to the first sorption layer F1, as shown in FIG. 12, but through the adhesive AD on the lower surface of the first layer L1. Attached. Therefore, the activated carbon beads B filter the toxic substances from the air that has passed through the first layer L1. Of course, the second sorption layer F2 provides secondary air by filtration of toxic substances from the air passing through the second layer L2 through the activated carbon beads B. Such fabric may filter toxic substances in multiple ways through the activated carbon beads (B) and the second sorption layer (F2).

여기서, 전술한 제1 레이어(L1)는 활성탄 비드(B)가 제2 레이어(L2)의 접착제(AD)를 통해 제2 레이어(L2)에 견고하게 고정될 경우, 하부면에 접착제(AD)가 생략될 수도 있다. 즉, 활성탄 비드(B)는 하단만 고정되도록 구성될 수도 있다. 다만, 활성탄 비드(B)는 하단만 고정될 경우 세탁시 탈락할 우려가 있으므로 앞서 설명한 바와 같이 상단 및 하단이 모두 고정되는 것이 바람직하다.Here, when the activated carbon bead B is firmly fixed to the second layer L2 through the adhesive AD of the second layer L2, the first layer L1 may be formed on the lower surface of the adhesive AD. May be omitted. In other words, the activated carbon bead (B) may be configured such that only the bottom is fixed. However, since activated carbon beads (B) may fall off during washing only when the lower end of the activated carbon bead (B) is fixed, both upper and lower ends are preferably fixed.

그리고, 전술한 제2 수착층(F2)은 도 12에 확대 도시된 바와 같이 제2 레이어(L2)의 하부면에 성형될 수도 있다. 이러한 경우, 제2 수착층(F2)은 필터라이즈드 원단의 전체적인 무게 경감을 위해 제3 레이어(L3)가 생략되고, 전술한 쉴드(L5)나 후술되는 내피(IL)가 제3 레이어(L3) 대신 마련될 수도 있다. 제2 수착층(F2)은 확대 도시된 바와 같이 제3 레이어(L3)가 구비될 경우, 제3 레이어(L3)와 단일체로 구성되도록 확대 도시된 바와 같이 접착제(AD)를 통해 제3 레이어(L3)에 부착될 수도 있다. 이러한 제3 레이어(L3)는 제2 수착층(F2)이 확대 도시된 바와 같이 구성될 경우 요구되는 여과성능에 의해 적용이 결정된다.In addition, the above-described second sorption layer F2 may be formed on the lower surface of the second layer L2 as shown in an enlarged view of FIG. 12. In this case, the second sorption layer F2 may omit the third layer L3 in order to reduce the overall weight of the filter-ized fabric, and the above-described shield L5 or the endothelium IL described later may be the third layer L3. May be provided instead. As shown in the enlarged view, when the third layer L3 is provided, the second sorption layer F2 may be formed as a single body with the third layer L3. It may also be attached to L3). The application of the third layer L3 is determined by the filtration performance required when the second sorption layer F2 is configured as shown enlarged.

한편, 본 발명의 실시예에 의한 유독물질 방호용 필터라이즈드 원단은, 도 13에 도시된 바와 같이 구성(제6 실시예)될 수도 있다. 이러한 원단은 전술한 도 2의 제1 실시예와 동일하고, 다만 제1 레이어(L1)의 제1 수착층(F)에 접착제(AD)가 생략되고, 제2 수착층(F2)이 부직포나 트리코드로 구성된 제2 레이어(L2)의 하부면에 구비된 것이 차이점이다.Meanwhile, the filterized fabric for protecting toxic substances according to an embodiment of the present invention may be configured (sixth embodiment) as shown in FIG. 13. This fabric is the same as the first embodiment of FIG. 2 described above, except that the adhesive AD is omitted in the first sorbent layer F of the first layer L1, and the second sorbent layer F2 is made of a nonwoven fabric. The difference is that the bottom surface of the second layer L2 formed of a tree code is provided.

제2 레이어(L2)는 도 13에 도시된 바와 같이 하부면에 제3 레이어(L3)가 구비되고, 하부면에 필름형태로 성형된 제2 수착층(F2)을 통해 활성탄 비드(B)들 사이로 유입된 유독물질을 여과한다. 제2 레이어(L2)는 도시된 바와 같이 제2 수착층(F2)에 접착제(AD)가 마련될 경우 제3 레이어(L3)에 합지될 수 있다. 이러한, 제2 레이어(L2)는 제3 레이어(L3) 대신 전수한 쉴드(L5) 또는 가상선으로 도시된 내피(IL)가 구비될 경우, 필터라이즈드 원단의 전체적인 무게 경감을 위해 제3 레이어(L3) 및 제2 수착층(F2)의 접착제(AD)가 생략될 수 있다. 하지만, 제2 레이어(L2)는 제3 레이어(L3)가 생략될 경우 제2 수착층(F2)이 쉴드(L5)나 내피(IL)에 접촉되어 착용감이 저하될 수 있으므로 제3 레이어(L3)가 구비되는 것이 바람직하다.As shown in FIG. 13, the second layer L2 is provided with a third layer L3 on the lower surface, and activated carbon beads B through the second sorption layer F2 formed in a film shape on the lower surface. Filter out toxic substances introduced between. As shown in the drawing, when the adhesive AD is provided on the second sorption layer F2, the second layer L2 may be laminated to the third layer L3. When the second layer L2 is provided with the shield L5 transferred instead of the third layer L3 or the endothelium IL shown as an imaginary line, the second layer L2 may be used to reduce the overall weight of the filtered fabric. The adhesive AD of L3) and the second sorption layer F2 may be omitted. However, in the second layer L2, when the third layer L3 is omitted, the second sorption layer F2 may contact the shield L5 or the endothelium IL, and thus the fit may be degraded. Is preferably provided.

한편, 본 발명의 실시예에 의한 유독물질 방호용 필터라이즈드 원단은, 도 14에 도시된 바와 같이 구성(제7 실시예)될 수도 있다. 이러한 원단은 전술한 도 13과 동일하게 구성되고, 다만 제2 수착층(F2)이 제3 레이어(L3)의 상부면에 구비된 것이 차이점이다. 이러한 제7 실시예는 도시된 바와 같이 제2 수착층(F2)이 접착제(AD)를 통해 부직포나 트리코트로 구성된 제2 레이어(L2)의 하부면에 부착될 수 있다. 따라서, 제3 레이어(L3)는 부직포나 트리코트로 구성되어 제2 레이어(L2)에 실질적으로 합포됨에 따라 제2 레이어(L2)와 단일체를 이룬다. 그리고, 제1 레이어(L1)는 활성탄 비드(B)가 안정적으로 고정되도록, 확대 도시된 바와 같이 제1 수착층(F1)에 접착제(AD)가 구비되어 활성탄 비드(AD)의 상단이 제1 수착층(F1)에 고정될 수 있다. Meanwhile, the filterized fabric for protecting toxic substances according to an embodiment of the present invention may be configured (seventh embodiment) as shown in FIG. 14. The fabric is configured in the same manner as in FIG. 13 described above, except that the second sorption layer F2 is provided on the upper surface of the third layer L3. In the seventh exemplary embodiment, as illustrated, the second sorption layer F2 may be attached to the lower surface of the second layer L2 formed of a nonwoven fabric or a tricoat through the adhesive AD. Therefore, the third layer L3 is formed of a nonwoven fabric or a tricoat and thus is substantially integrated with the second layer L2 to form a single body with the second layer L2. In addition, the first layer L1 has an adhesive AD provided in the first sorption layer F1 so that the activated carbon beads B may be stably fixed, and thus, an upper end of the activated carbon beads AD may be provided. It may be fixed to the sorption layer (F1).

또 한편, 전술한 실시예들에 구비된 제1 레이어(L1)는 도 13에 가상선으로 도시된 바와 같이 외부를 향햐는 상부면(예: 제1 수착층의 반대편)이 외피(OL)로 차폐될 수 있다. 이러한 외피(OL)는 통기성 재질로 이루어지고, 발수 내지 발유가 가능한 재질의 원단으로 구성될 수 있다. 외피(OL)는 예컨대, 공기는 투과시키면서 액상의 물질은 투과가 방지되는 통상의 고어텍스와 같은 원단으로 구성되거나, 내약품성이 뛰어나며 고온에서도 특성이 변화하지 않는 PTFE(Polytetrafluoroethylene), 방수, 방풍, 투습성을 동시에 갖춘 EPTFE(Expanded polytetrafluoroethylen) 재질의 필름이나 멤브레인이 구비된 원단으로 구성될 수 있다.On the other hand, the first layer (L1) provided in the above-described embodiments has an outer surface (for example, the opposite side of the first sorption layer) facing toward the outer surface (OL), as shown in phantom line in FIG. Can be shielded. The outer shell (OL) is made of a breathable material, it may be composed of a fabric of water repellent to oil repellent material. The outer shell (OL) is composed of, for example, a conventional Gore-Tex fabric that allows air to pass while liquid materials are prevented from permeating, or has excellent chemical resistance and does not change its properties even at high temperatures, PTFE, waterproof, windproof, It can be composed of a fabric equipped with a film or membrane of EPTFE (Expanded polytetrafluoroethylen) material having moisture permeability at the same time.

여기서, 전술한 제1 레이어(L1)는 전술한 외피(OL)와 동일한 원단으로 구성될 수도 있다. 즉, 제1 레이어(L1)는 통기 및 발수가 가능한 원단으로 구성될 수도 있다. 이러한 경우, 전술한 외피(OL)는 생략이 가능하다. 따라서, 본 발명의 실시예에 의한 필터라이즈드 원단은 전체적인 무게가 경감될 수 있다.Here, the above-described first layer L1 may be made of the same fabric as the above-described envelope OL. That is, the first layer L1 may be made of a fabric that can be ventilated and water repellent. In this case, the aforementioned outer skin OL can be omitted. Therefore, the filterized fabric according to the embodiment of the present invention can reduce the overall weight.

다른 한편, 설명된 모든 실시예들은 도면에 일일이 도시되지 않았지만 전술한 쉴드(L5) 및/또는 내피(IL)가 구비된다. 내피(IL)는 통기성이 우수한 원단(예: 니트나 트리코트)로 구성될 수 있으며, 착용자의 피부와 인접하므로 착용감을 향상시킨다. 내피(IL)는 접착제(AD)에 의해 접착이 가능하고, 쉴드(L5)가 구비될 경우 생략이 가능하다. 즉, 쉴드(L5)는 내피(IL)의 역할을 할 수 있으므로 내피(IL)를 생략할 수 있다.On the other hand, all the embodiments described are provided with the shield L5 and / or the endothelium IL described above, although not illustrated in the drawings. Endothelial (IL) may be composed of a highly breathable fabric (eg, knit or tricot), and is adjacent to the wearer's skin to improve the fit. Endothelial IL may be adhered by adhesive AD, and may be omitted when shield L5 is provided. That is, since the shield L5 may play a role of the endothelial IL, the endothelial IL may be omitted.

한편, 전술한 바와 같은 도 1 내지 도 5의 원단을 제조하기 위해서는, 먼저 액상에서 고상으로 경화가 가능한 점성질의 열경화성 내지 열가소성 재질의 메트릭스에 유독물질을 수착하는 분말 활성탄과 용매 및 미립자 필러를 혼합하여 혼합물을 만들고, 혼합된 성분들이 분산되도록 교반하여 수착성 도막제를 제조한다. 이때, 수착성 도막제는 활성탄 100중량부에 대해 24 내지 75중량부의 메트릭스, 106 내지 205중량부의 용매 및 0.2 내지 57중량부의 미립자 필터를 혼합 및 교반하여 겔이나 콜로이드 형태로 제조한다.Meanwhile, in order to manufacture the fabric of FIGS. 1 to 5 as described above, first, a powdered activated carbon, a solvent, and a particulate filler are mixed with a toxic substance in a matrix of a viscous thermosetting to thermoplastic material that can be cured from a liquid phase to a solid phase. To form a mixture, and stirred to disperse the mixed components to prepare a sorbent coating agent. At this time, the water-soluble coating agent is prepared in the form of gel or colloid by mixing and stirring 24 to 75 parts by weight of matrix, 106 to 205 parts by weight of solvent and 0.2 to 57 parts by weight of particulate filter based on 100 parts by weight of activated carbon.

이어서, 제1 수착층(F1)이 필요할 경우, 수착성 도막제를 통기성 재질의 원단으로 이루어진 제1 레이어(L1)의 표면(하부면)에 대략 등간격의 이격상태를 이루면서 반점이나 선형의 형태를 이루도록 후막의 형태로 도포하고, 약 80℃ 내지 200℃, 특히 120 내지 180℃의 조건에서 약 2분 내지 25분간, 특히 4분 내지 15분간 열처리(가열)한 후 상온에서 서냉으로 냉각하여 경화시킨다. 이때, 수착성 도막제는 통상의 스크린 인쇄방식에 의해 이격상태로 성형된다. 따라서, 제1 레이어(L1)의 하부면에 유독물질을 수착하는 제1 수착층(F1)이 필름형태로 성형된다. Subsequently, when the first sorption layer F1 is required, a spot or a linear form is formed while the sorption coating agent is spaced at substantially equal intervals on the surface (lower surface) of the first layer L1 made of a breathable material. It is applied in the form of a thick film to achieve a, heat treatment (heating) for about 2 to 25 minutes, especially 4 to 15 minutes under conditions of about 80 ℃ to 200 ℃, especially 120 to 180 ℃ hardened by cooling to room temperature at room temperature Let's do it. At this time, the water-soluble coating agent is molded in a spaced state by a conventional screen printing method. Therefore, the first sorption layer F1 for soaking the toxic substance on the lower surface of the first layer L1 is molded in the form of a film.

다음, 접착이 필요할 경우, 제1 수착층(F1)의 표면에 열경화성 내지 열가소성 재질(예: 수지 또는 핫멜트 등)의 접착제(AD)를 도포(예: 도트 형태로 도포)하되, 통상의 스크린 인쇄방식이나 그라비아 인쇄방식을 통해 제1 수착층(F1)의 두께와 유사하거나 동일한 두께로 도포한다(추가 접착제 도포단계). 이와 별개로, 제1 레이어(L1)의 하부에 설치되고, 통기성 재질의 원단으로 이루어진 제2 레이어(L2)의 표면(상부면)에 접착제(AD)를 도포(예: 도트형태를 형성하도록 도포)한다(2차 접착제 도포단계). 이때, 접착제(AD)는 제2 레이어(L2)가 핫멜트 부직포로 구성될 경우 별도로 도포하지 않고 제2 레이어(L2)에 함유된 접착제를 이용한다. 이어서, 접착제(AD)가 도포된 제2 레이어(L2)의 표면(상부면)에 과립이나 구형태로 이루어진 활성탄 비드(B)의 하단을 고정한다.Next, when adhesion is required, the adhesive (AD) of a thermosetting or thermoplastic material (for example, resin or hot melt, etc.) is applied (for example, in the form of a dot) to the surface of the first sorption layer F1, but normal screen printing is performed. It is applied to a thickness similar to or the same as the thickness of the first sorption layer (F1) by the method or gravure printing method (additional adhesive coating step). Apart from this, the adhesive AD is applied to the surface (upper surface) of the second layer L2 formed under the first layer L1 and made of a breathable material (for example, to form a dot shape). (Secondary adhesive application step). In this case, when the second layer L2 is made of a hot melt nonwoven fabric, the adhesive AD uses an adhesive contained in the second layer L2 without separately applying it. Subsequently, the lower end of the activated carbon beads B formed in the form of granules or spheres is fixed to the surface (upper surface) of the second layer L2 to which the adhesive agent AD is applied.

그 다음, 활성탄 비드(B)의 상단을 접착제(AD)가 도포된 상기 제1 수착층(F1)의 표면에 고정한 후, 도시된 바와 같이 제2 레이어(L2)의 하부에 설치되는 제3 레이어(L3)의 표면(상부면)에 수착성 도막제를 반점이나 선형의 형태로 이격시켜서 후막의 형태로 도포한 다음 상온방치 또는 가열 후 냉각으로 경화시켜서, 제3 레이어(L3)의 상부면에 제2 수착층(F2)을 필름형태로 성형한다. 이때, 제2 수착층(F2)은 제3 레이어(L3)의 상부면이 아닌 제2 레이어(L2)의 하부면에 성형될 수도 있다.Next, after fixing the upper end of the activated carbon bead (B) to the surface of the first sorption layer (F1) coated with the adhesive (AD), as shown in the third layer to be installed below the second layer (L2) On the surface (upper surface) of (L3), the sorbent coating agent is applied in the form of a thick film spaced apart in the form of spots or linears, and then cured by cooling at room temperature or by heating, and then on the upper surface of the third layer (L3). The second sorption layer F2 is shaped into a film. In this case, the second sorption layer F2 may be formed on the lower surface of the second layer L2 instead of the upper surface of the third layer L3.

이어서, 수착성 도막제에 의해 미립자 필러(A)가 내포된 필름형태의 제2 수착층(F2)을 미립자 필러를 추출하는 반응제에 침지하거나 반응제로 세척하여 반응제와 접촉시킨다. 이때, 반응제는 제2 수착층(F2)에 함유된 미립자 필러와 화학반응하여 제2 수착층(F2)으로부터 미립자 필러(A)를 제거한다. 따라서, 제2 수착층(F2)은 활성탄(11)의 외주면에 전술한 기공(H)이 형성된다.Subsequently, the second sorbent layer F2 in the form of a film containing the particulate filler A is immersed in the reactant for extracting the particulate filler or washed with the reactant to contact the reactant. At this time, the reactant chemically reacts with the particulate filler contained in the second sorption layer F2 to remove the particulate filler A from the second sorption layer F2. Therefore, the above-mentioned pores H are formed in the outer circumferential surface of the activated carbon 11 in the second sorption layer F2.

계속해서, 제2 수착층(F2)을 반응제에서 탈거한 후 건조하여 제2 수착층(F2)에서 반응제를 제거한다. 하지만, 반응제는 건조 이외의 방법, 예를 들어 수세 등에 의해 제거될 수도 있다.Subsequently, the second sorbent layer F2 is removed from the reactant and dried to remove the reactant from the second sorbent layer F2. However, the reactant may be removed by a method other than drying, for example, washing with water.

여기서, 전술한 반응제는 전술한 제1 수착층(F1)이나 제3 및 제4 수착층(F3, F4)에도 전술한 방법으로 접촉된 후 전술한 방법으로 제거된다. 따라서, 제1 수착층(F1)이나 제3 및 제4 수착층(F3, F4)은 기공(H)이 확보된다.Here, the above-mentioned reactive agent is also contacted with the above-mentioned first sorption layer F1 or the third and fourth sorption layers F3 and F4 by the above-described method and then removed by the above-described method. Accordingly, the pores H are secured in the first sorption layer F1 and the third and fourth sorption layers F3 and F4.

이후, 제3 레이어(L3)의 표면(상부면)에 성형된 제2 수착층(F2)을 제2 레이어(L2)의 표면(하부면)에 고정한다. 제2 수착층(F2)은 접착되기 전에 표면에 접착제(AD)가 도포(1차 접착제 도포단계)됨에 따라 접착제(AD)를 통해 제2 레이어(L2)에 부착된다. 따라서, 제3 레이어(L3)는 제2 수착층(F2)을 통해 제2 레이어(L2)에 부착되어 합지된다. 이때, 제3 레이어(L3)는 제2 레이어(L2)와 적층된 후 압착됨에 따라 제2 레이어(L2)에 견고하게 합지된다.Thereafter, the second sorption layer F2 formed on the surface (upper surface) of the third layer L3 is fixed to the surface (lower surface) of the second layer L2. The second sorption layer F2 is attached to the second layer L2 through the adhesive AD as the adhesive AD is applied to the surface (primary adhesive application step) before the adhesion. Therefore, the third layer L3 is attached to the second layer L2 through the second sorption layer F2 and laminated. In this case, the third layer L3 is firmly laminated on the second layer L2 as the third layer L3 is stacked with the second layer L2 and compressed.

마지막으로, 제1 레이어(L1)를 활성탄 비드(B)가 고정된 제2 레이어(L2)의 상부에 제1 레이어(L1)를 적층시켜서 제2 레이어(L2)의 상부를 차폐한다. 이때, 제1 레이어(L1)는 전술한 바와 같이 접착제(AD)가 도포되어 후술되는 바와 같이 활성탄 비드(B)의 상단에 접착되는 제1 수착층(F1)을 통해 제2 레이어(L2)에 합지될 수 있다. 이와 달리, 제1 레이어(L1)는 제1 수착층(F1)이나 접착제(AD)가 없는 상태로 제2 레이어(L2)의 상부에 적층되어 제2 레이어(L2)를 차폐할 수도 있고, 제1 수착층(F1)이 없이 접착제(AD)만 도포되어 후술되는 바와 같이 접착제(AD)를 통해 제2 레이어(L2)에 고정될 수도 있다.Finally, the first layer L1 is laminated on the second layer L2 on which the activated carbon bead B is fixed to shield the upper part of the second layer L2. In this case, the first layer L1 is applied to the second layer L2 through the first sorption layer F1 adhered to the upper end of the activated carbon bead B by applying the adhesive AD as described above. Can be laminated. Alternatively, the first layer L1 may be stacked on the upper portion of the second layer L2 without the first sorption layer F1 or the adhesive AD to shield the second layer L2. 1, only the adhesive AD is applied without the sorption layer F1, and may be fixed to the second layer L2 through the adhesive AD as described below.

여기서, 전술한 활성탄 비드(B)는 하기의 방법들에 의해 하단이 고정된다.Here, the activated carbon beads (B) described above are fixed at the bottom by the following methods.

(1) 액상이나 용융상태의 접착제(AD)가 도포된 제2 레이어(L2)의 상부면에 활성탄 비드(B)를 살포하고, (2) 이러한 활성탄 비드(B)의 하단이 접착제(AD)에 매립되어 부착되도록 제2 레이어(L2)의 상부면을 미도시된 통상의 압연롤러 등을 통해 가압하여 활성탄 비드(B)를 압착한 후, (3) 활성탄 비드(B)가 접착제(AD)에 의해 견고하게 고정되도록 접착제(AD)를 상온건조 또는 열을 통해 경화시킨 다음, (4) 접착제(AD)에 미부착된 활성탄 비드(B)들이 제거되도록 미도시된 통상의 바이브레이터(예: 진동모터 등)로 제2 레이어(L2)를 진동시켜서 미부착 활성탄 비드(B)들을 털어내거나, 제2 레이어(L2)의 상부면에 진공압을 제공하여 미부착된 활성탄 비드(B)들을 흡입하여 제거한다.(1) spray the activated carbon beads (B) on the upper surface of the second layer (L2) to which the adhesive (AD) in liquid or molten state is applied, and (2) the lower end of the activated carbon beads (B) is the adhesive (AD) After pressing the upper surface of the second layer (L2) through a conventional rolling roller or the like not shown to be embedded in the compressed carbon bead (B), (3) the activated carbon bead (B) is the adhesive (AD) Curing the adhesive (AD) through room temperature drying or heat so as to be firmly fixed by (4) a conventional vibrator (e.g., a vibration motor not shown) to remove activated carbon beads (B) that are not attached to the adhesive (AD) Etc.) to shake off the unattached activated carbon beads (B) by vibrating the second layer (L2), or by applying a vacuum pressure to the upper surface of the second layer (L2) to remove the unattached activated carbon beads (B).

이와 다른 방법으로는, (1) 액상이나 용융상태의 접착제(AD)가 도포된 제2 레이어(L2)의 상부면이 하방을 향하도록 뒤집어서 다수의 활성탄 비드(B)가 저장된 저장통(미도시)에 삽입하고, (2) 저장통에 삽입된 제2 레이어(L2)를 가압하여 용융된 접착제(AD)에 활성탄 비드(B)를 부착시킨 후, (4) 활성탄 비드(B)가 부착된 제2 레이어(L2)의 상부면이 다시 상방을 향하도록 뒤집어서 반전시킨 다음, (5) 활성탄 비드(B)가 접착제(AD)에 의해 견고하게 고정되도록 접착제(AD)를 상온건조 또는 열을 통해 경화시킨다. Alternatively, (1) a reservoir (not shown) in which a plurality of activated carbon beads B are stored by inverting the upper surface of the second layer L2 to which the adhesive AD in a liquid or molten state is applied downwards. (2) pressurizing the second layer (L2) inserted into the reservoir to attach the activated carbon beads (B) to the molten adhesive (AD), and (4) the second with the activated carbon beads (B) attached thereto. The top surface of the layer L2 is turned upside down again, and then reversed. (5) The adhesive AD is cured by drying at room temperature or by heat so that the activated carbon beads B are firmly fixed by the adhesive AD. .

또, 활성탄 비드(B)는 하기의 방법에 의해 상단이 고정될 수도 있다.Moreover, the upper end of the activated carbon bead B may be fixed by the following method.

(1) 액상이나 용융상태의 접착제(AD)가 도포된 제1 수착층(F1)을 갖는 제1 레이어(L1)를 활성탄 비드(B)가 부착된 제2 레이어(L2)에 적층상태로 합포하고, (2) 합포된 제1 레이어(L1) 및 제2 레이어(L2) 중 적어도 어느 하나를 앞서 설명된 방식과 동일한 방식을 통해 압착시킨 후 (3) 제1 수착층(F1)에 도포된 접착제(AD)를 앞서 설명된 방식을 통해 경화시켜서 활상탄 비드(B)의 상단을 제1 수착층(F1)의 표면에 고정한다.(1) A first layer L1 having a first sorption layer F1 coated with an adhesive AD in a liquid or molten state is laminated on a second layer L2 to which activated carbon beads B are laminated. (2) compressing at least one of the combined first layer L1 and the second layer L2 in the same manner as described above, and (3) applying the first sorption layer F1. The adhesive AD is cured in the manner described above to fix the upper end of the charcoal bead B to the surface of the first sorption layer F1.

또한, 제3 레이어(L3) 및 제2 레이어(L2)는 하기의 방법에 의해 합지된다.In addition, the third layer L3 and the second layer L2 are laminated by the following method.

(1) 제3 레이어(L3)의 상부면이나 제2 레이어(L2)의 하부면에 성형된 제2 수착층(F2)의 표면에 액상의 접착제(AD)를 도포(예: 도트형태를 형성하도록 도포)하고, (2) 제3 레이어(L3)를 제2 레이어(L2)와 적층상태로 압착시켜서 접착제(AD)를 통해 제3 레이어(L3) 및 제2 레이어(L2)를 합지한다.(1) A liquid adhesive AD is applied to the surface of the second sorption layer F2 formed on the upper surface of the third layer L3 or the lower surface of the second layer L2 (for example, to form a dot shape). (2) The third layer L3 is pressed in a laminated state with the second layer L2, and the third layer L3 and the second layer L2 are laminated through the adhesive AD.

여기서, 전술한 활성탄 비드(B)는 전술한 바와 같이 제2 레이어(L2)에 하단이 먼저 부착된 후 제1 수착층(F1)에 상단이 부착될 수 있으나, 이와 반대로 상단이 먼저 제1 수착층(F1)에 부착된 후 하단이 제2 레이어(L2)에 부착될 수도 있다. 이러한 순서는 필요에 따라 선택적으로 변경될 수 있다.Here, as described above, the activated carbon bead B may have a lower end attached to the second layer L2 first and then an upper end attached to the first sorption layer F1. After attaching to the layer F1, the bottom may be attached to the second layer L2. This order can be optionally changed as needed.

한편, 앞서 설명된 제3 및 제4 수착층(F3, F4)는 전술한 제1 또는 제2 수착층(F2)과 동일한 방법으로 제3 레이어(L3) 및/또는 제4 레이어(L4)에 성형된다. 따라서, 이러한 제3 및 제4 수착층(F3, F4)이 제3 레이어(L3) 및/또는 제4 레이어(L4)에 성형되는 과정이나 합지되는 과정은 생략하기로 한다.Meanwhile, the third and fourth sorption layers F3 and F4 described above may be formed on the third layer L3 and / or the fourth layer L4 in the same manner as the first or second sorption layer F2 described above. Molded. Therefore, a process in which the third and fourth sorption layers F3 and F4 are molded or laminated to the third layer L3 and / or the fourth layer L4 will be omitted.

다른 한편, 전술한 도 12에 도시된 원단은, 전술한 방법과 동일한 방법으로 제조되되, 다만 전술한 제1 수착층(F1)의 제조방법을 생략하고, 대신 제1 레이어(L1)의 표면에 접착제(AD)를 마련하여 접착제(AD)를 통해 활성탄 비드(B)의 상단을 제1 레이어(L1)의 표면에 고정한다. 이때, 접착제(AD)는 제1 레이어(L1)가 핫멜트 부직포로 구성될 경우 제1 레이어(L1)에 함유된 접착제를 이용한다. On the other hand, the fabric shown in FIG. 12 described above is manufactured by the same method as described above, but omits the manufacturing method of the first sorption layer (F1) described above, instead of the surface of the first layer (L1) The adhesive AD is provided to fix the upper end of the activated carbon bead B to the surface of the first layer L1 through the adhesive AD. In this case, the adhesive AD uses an adhesive contained in the first layer L1 when the first layer L1 is formed of a hot melt nonwoven fabric.

활성탄 비드(B)는 하단이 전술한 제2 레이어(L2)의 접착제(AD)를 통해 제2 레이어(L2)의 상부면에 고정된 후, 상단이 제1 레이어(L1)의 접착제(AD)를 통해 제1 레이어(L1)의 하부면에 고정된다. 그리고, 제1 레이어(L1)는 활성탄 비드(B)가 고정(하단 고정)된 제2 레이어(L2)에 합포된 다음 압착되며, 이후 접착제(AD)가 앞서 설명된 방법으로 경화된다. 따라서, 활성탄 비드(B)는 상단 및 하단이 제1 레이어(L1) 및 제2 레이어(L2)에 견고하게 고정된다. Activated carbon bead (B) is fixed to the upper surface of the second layer (L2) through the adhesive AD of the second layer (L2) described above, the upper end of the adhesive (AD) of the first layer (L1) It is fixed to the lower surface of the first layer (L1) through. Then, the first layer L1 is combined with the second layer L2 having the activated carbon bead B fixed (bottom fixed) and then compressed, and then the adhesive AD is cured in the manner described above. Therefore, the activated carbon beads B are firmly fixed to the upper and lower ends of the first layer L1 and the second layer L2.

여기서, 전술한 활성탄 비드(B)는 전술한 바와 같이 제2 레이어(L2)에 하단이 먼저 부착된 후 제1 레이어(L1)에 상단이 부착될 수 있으나, 이와 반대로 상단이 먼저 제1 레이어(L1)에 부착된 후 하단이 제2 레이어(L2)에 부착될 수도 있다. 이러한 순서는 필요에 따라 선택적으로 변경될 수 있다.Here, as described above, the activated carbon bead B may have a lower end attached to the second layer L2 first and then an upper end attached to the first layer L1. After attaching to L1), the lower end may be attached to the second layer L2. This order can be optionally changed as needed.

다른 한편, 도 13에 도시된 원단은 전술한 방법과 대동소이한 방법으로 제조되되, 다만 제1 수착층(F1)에 접착제(AD)의 도포를 생략하고, 제2 수착층(F2)을 제2 레이어(L2)의 하부에 성형한 것이 차이점이다. 그리고, 도 14에 도시된 원단도 전술한 방법과 대동소이한 방법으로 제조되되, 제1 수착층(F1)에 접착제(AD)의 도포를 생략한 것이 차이점이다. 따라서, 도 13 및 도 14의 원단은 전술한 방법으로 제조가 가능하다. On the other hand, the fabric shown in Figure 13 is manufactured by a method similar to the method described above, except that the application of the adhesive (AD) to the first sorption layer (F1), the second sorption layer (F2) is removed The difference is that it is molded in the lower part of the two layers L2. In addition, the fabric shown in FIG. 14 is also manufactured by a method similar to that described above, except that the application of the adhesive AD to the first sorption layer F1 is omitted. Accordingly, the fabric of FIGS. 13 and 14 can be manufactured by the method described above.

다른 한편, 전술한 바와 같이 제조된 원단은 유독물질 보호용 특수복으로 제조될 수 있다. 즉, 전술한 원단은 화학보호복이나 침투성보호의와 같은 특수복으로 제조될 수 있다. 이러한 원단은 특수복으로 제조될 경우, 도 8에 도시된 상부 및 하부에 외피(OL) 및 내피(IL) 중 적어도 어느 하나가 구비될 수 있으며, 이러한 외피(OL)및 내피(IL)들 사이에 중간피로 제공된다. 외피(OL)는 발수 및 통기가 가능한 재질(예: 고어텍스)로 구성되는 것이 바람직하다. 그리고, 내피(IL)는 착용감이 우수하면서 통기가 가능한 원단(예: 부직포나 트리코트)으로 구성되는 것이 바람직하다. 외피(OL) 및 내피(IL)는 통기성 확보를 위해 도시된 바와 같이 중간피(ML)와 이격되어 공기층(SP)이 형성되는 것이 바람직하다.On the other hand, the fabric prepared as described above may be made of special clothing for the protection of toxic substances. In other words, the above-described fabric may be made of special clothing such as chemical protective clothing or permeable protective clothing. When the fabric is made of special clothing, at least one of the outer skin (OL) and the inner skin (IL) may be provided at the upper and lower parts shown in FIG. 8, between the outer skin (OL) and the inner skin (IL). Provided as medium blood. The outer shell OL is preferably made of a material (eg, Gore-Tex) capable of water repellency and aeration. In addition, the inner skin (IL) is preferably composed of a fabric (eg, non-woven fabric or tricoat) that is excellent in fit and breathable. The outer skin OL and the inner skin IL are preferably spaced apart from the intermediate skin ML to secure air permeability, as shown in FIG.

또 다른 한편, 전술한 바와 같은 실시예에 의한 필터라이즈드 원단의 통기성이나 무게 또는 흡착성능을 사염화탄소(CCL4)를 이용하여 비교예와 실험한 결과는 다음과 같다. 먼저, 본 발명의 실시예에 의한 원단은 도 9의 실선 그래프와 같이 세탁횟수(washing time)가 증가하여도 유독성의 사염화탄소(CCL4)에 대한 저항력이 크게 감소되지 않는 반면, 활성탄 비드(B)만 구비된 원단(예: 선행기술1)의 경우 점선 그래프와 같이 세탁시간이 경과 할수록 활성탄 비드가 탈락하여 유독물질에 대한 방호성능이 저하되는 것을 확인할 수 있었다. 이때, 활성탄 비드나 분말 활성탄의 탈락여부는 그래프상의 무게(Weight)로 확인할 수 있다.On the other hand, the air permeability, weight or adsorption performance of the filter rise fabric according to the embodiment as described above using the carbon tetrachloride (CCL 4 ) and the experimental results are as follows. First, the fabric according to the embodiment of the present invention does not significantly reduce the resistance to toxic carbon tetrachloride (CCL 4 ) even when the washing time is increased as shown in the solid line graph of FIG. 9, while activated carbon beads (B) In the case of only the fabric (eg, prior art 1), as shown in the dotted line graph, it was confirmed that as the washing time elapsed, the activated carbon beads dropped and the protection against toxic substances was lowered. At this time, the dropping of activated carbon beads or powdered activated carbon can be confirmed by the weight on the graph.

그리고, 본 발명의 원단은 도 10에 도시된 바와 같이 활성탄 비드(B)를 접착하는 접착제(AD)의 도포에 사용되는 스크린을 150~300메쉬로 적용하여 각각 실험한 실험결과이다. 이때, 도면의 검정 및 백색 막대그래프는 세탁전 및 세탁후의 활성탄 무게(Weight)를 각각 도시한 것이고, 도면의 실선 및 점선 그래프는 세탁전 및 세탁후의 방호성능(Protection Performance)을 각각 도시한 것이다. 실선 그래프(세탁 전)를 살펴보면, 메쉬가 증가할수록 스크린이 촘촘하여 접착제(AD)의 양이 감소되지만, 활성탄 비드(B)가 충분히 부착됨에 따라 세탁전의 방호성능은 소망하는 성능을 발휘하였다. 하지만, 점선 그래프(세탁 후)를 살펴보면, 300메쉬의 경우 접착제(AD)의 양이 현저히 감소함에 따라 세탁시 활성탄 비드(B)의 탈락이 발생하여 백색 막대그래프와 같이 전체적인 무게가 감소되는 동시에 방호성능이 요구되는 성능을 충족하지 못하였다. 즉, 300메쉬의 경우 활성탄 비드(B)의 탈락으로 인하여 방호용 필터로서의 기능을 발휘하지 못하였다. 따라서, 접착제(AD)를 도포하기 위한 스크린은 150 내지 250메쉬가 적당하다는 것을 확인할 수 있었다.And, the fabric of the present invention is an experimental result of applying the screen used for the application of the adhesive (AD) for adhering the activated carbon beads (B) to 150 ~ 300 mesh as shown in FIG. At this time, the black and white bar graphs of the drawings show the weight of activated carbon before and after washing, respectively, and the solid and dashed lines of the drawings show the protection performance before and after washing, respectively. Looking at the solid line graph (before washing), as the mesh is increased, the screen is denser and the amount of the adhesive (AD) decreases, but as the activated carbon bead (B) is sufficiently attached, the protection performance before washing showed the desired performance. However, when looking at the dotted line graph (after washing), in the case of 300 mesh, as the amount of adhesive (AD) is significantly reduced, dropping of activated carbon beads (B) occurs during washing, which reduces overall weight and protects at the same time as a white bar graph. The performance did not meet the required performance. That is, in the case of 300 mesh, due to the dropping of the activated carbon bead (B) was not able to function as a protective filter. Therefore, the screen for applying the adhesive (AD) was confirmed that 150 to 250 mesh is suitable.

한편, 도 11은 도 2 내지 도 5에 도시된 원단의 방호성능 및 무게를 실험한 것으로서, 좌측의 첫번째 막대그래프는 도 2에 도시된 원단(제1 실시예)의 방호성능에 관한 것이고, 두번째 막대그래프는 도 3에 도시된 원단(제2 실시예)의 방호성능에 관한 것이고, 세번째 막대그래프는 도 4에 도시된 원단(제3 실시예)의 방호성능에 관한 것이고, 네번째 막대그래프는 도 5에 도시된 원단(제4 실시예)의 방호성능에 관한 것이다. 그리고, 실선 그래프는 원단의 무게에 관한 것이다. 도시된 바와 같이, 도 2 내지 도 5에 도시된 원단들은 막대그래프로 표시된 바와 같이 흡착성능이 1.3mg/cm2 이상이어야 한다는 규정을 모두 충족하는 것으로 확인되었다. 하지만, 실선 그래프를 보면, 도 2의 원단에서 도 5의 원단으로 갈수록 무게가 무거워짐을 알 수 있었다. 따라서, 무게 및 방호성능을 대비하여 가장 효율적인 원단은 도 2의 원단이 가장 효율적인 것으로 확인되었다.On the other hand, Figure 11 is a test of the protective performance and the weight of the fabric shown in Figures 2 to 5, the first bar graph on the left relates to the protective performance of the fabric (first embodiment) shown in Figure 2, the second The bar graph relates to the protection performance of the fabric (second embodiment) shown in FIG. 3, the third bar graph relates to the protection performance of the fabric (third embodiment) shown in FIG. 4, and the fourth bar graph is shown in FIG. It relates to the protection performance of the fabric shown in Example 5 (fourth embodiment). And, the solid line graph relates to the weight of the fabric. As shown, the fabrics shown in Figures 2 to 5 have been found to meet all the regulations that the adsorption performance should be 1.3mg / cm 2 or more, as indicated by the bar graph. However, in the solid line graph, it can be seen that the weight becomes heavier from the fabric of FIG. 2 to the fabric of FIG. 5. Therefore, the most efficient fabric for the weight and the protective performance was confirmed that the fabric of Figure 2 is the most efficient.

한편, 하기의 표 1은 도 2 내지 도 5에 도시된 제1 내지 제4 실시예에 의한 원단(외피 및 내피 제외)들의 무게와 통기성 및 방호성능을 표기한 것이다.On the other hand, Table 1 below shows the weight, breathability and protection performance of the fabric (except the outer skin and the inner skin) according to the first to fourth embodiments shown in FIGS.

구분division 제1 실시예First embodiment 제2 실시예Second embodiment 제3 실시예Third embodiment 제4 실시예Fourth embodiment 원단 무게(g/m2)Fabric weight (g / m 2 ) 354354 376376 428428 425425 통기성(CFM)Breathability (CFM) 1.021.02 1.161.16 1.171.17 1.121.12 방호성능(mg/m2)Protective performance (mg / m 2 ) 2.182.18 2.342.34 2.772.77 2.682.68

위의 표에서 제1 실시예는 도 2의 원단이고, 제2 실시예는 도 3의 원단이며, 제 3실시예는 도 4의 원단이고, 제4 실시예는 도 5의 원단이다. 참고로, 종래의 활성탄 비드만이 구비된 원단(선행기술1/ 외피 및 내피 제외)은 측정해본 결과 무게가 391g이고, 원단 및 외피로 구성된 시험편의 통기성이 1.20CFM이며, 방호성능이 2.75mg/cm2이었다.In the above table, the first embodiment is the fabric of FIG. 2, the second embodiment is the fabric of FIG. 3, the third embodiment is the fabric of FIG. 4, and the fourth embodiment is the fabric of FIG. 5. For reference, conventional fabrics equipped with only activated carbon beads (prior art 1 / skin and inner skin) have a weight of 391g, and the breathability of the test piece composed of fabric and skin is 1.20CFM, and the protection performance is 2.75mg / cm 2 .

도 2의 원단은 표에 기재된 바와 같이 무게가 가장 작고, 원단의 통기성이 모두 종래의 원단보다 우수하였으며, 방호성능만 다른 실시예들에 비해 다소 낮은 것으로 나타났으나, 규정( 1.3mg/cm2 이상)에는 적합한 방호성능을 나타냈다. 그리고, 도 3의 원단부터 도 5의 원단은 도 2의 원단에 비해 무게가 너무 과도하게 무거운 것으로 나타났고, 통기성 및 방호성능은 모두 충족하는 것으로 나타났다. 따라서, 도 2의 원단이 가장 효율적인 것을 알 수 있었다.As shown in the table, the fabric of FIG. 2 is the smallest in weight, and the breathability of the fabric is superior to that of the conventional fabric, and only the protection performance was found to be somewhat lower than in other embodiments, but the regulation (1.3mg / cm 2 Above) showed suitable protective performance. In addition, the fabric of Figure 3 to Figure 5 of the fabric of Figure 2 appeared to be too heavy compared to the fabric of Figure 2, both breathable and protective performance was found to meet. Thus, it can be seen that the fabric of Figure 2 is the most efficient.

한편, 제5 실시예 내지 제6 실시예는 전술한 실시예들과 거의 유사한 결과를 보였다. 이를, 하기의 표 2를 참고하여 설명하면 다음과 같다.On the other hand, the fifth to sixth embodiments showed almost the same results as the above-described embodiments. This will be described with reference to Table 2 below.

구분division 제5 실시예Fifth Embodiment 제6 실시예Sixth embodiment 제7 실시예Seventh embodiment 원단 무게(g/m2)Fabric weight (g / m 2 ) 세탁전347Before washing347 세탁후336After washing336 세탁전358Before washing358 세탁후347After Washing347 세탁전359Before washing359 세탁후348After Washing348 통기성(CFM)Breathability (CFM) 1.401.40 1.121.12 1.201.20 1.121.12 1.111.11 1.011.01 방호성능(mg/m2)Protective performance (mg / m 2 ) 2.672.67 2.752.75 2.812.81 2.772.77 2.842.84 2.792.79

위의 표에서 제5 실시예는 도 12의 원단이고, 제6 실시예는 도 13의 원단이며, 제7 실시예는 도 14의 원단이다. 제5 실시예 내지 제7 실시예는 원단(외피 및 내피 제외)의 통기성이 모두 종래의 원단(선행기술1/ 외피 및 내피 제외)과 거의 대등하였고, 방호성능의 경우 대부분 대등하거나 우수한 것으로 나타났다. 특히, 세탁 후의 방호성능이 모두 규정( 1.3mg/cm2 이상)에는 적합한 방호성능을 나타냈으며, 제6실시예 및 제7 실시예가 가장 우수한 것을 알 수 있었다.In the above table, the fifth embodiment is the fabric of FIG. 12, the sixth embodiment is the fabric of FIG. 13, and the seventh embodiment is the fabric of FIG. 14. In the fifth to seventh examples, the air permeability of the fabric (except the outer skin and the inner skin) was almost the same as that of the conventional fabric (prior art 1 / the outer skin and the inner skin), and the protective performance was found to be almost the same or superior. In particular, all the protective performance after washing showed a suitable protective performance in the prescribed (1.3 mg / cm 2 or more), it was found that the sixth and seventh examples are the best.

한편, 도면의 미설명부호 51은 제1 레이어(L1) 및 제1 수착층(F1)으로 구성된 제1 필터시트이고, 미설명부호 52는 활성탄 비드(B) 및 제2 레이어(L2)로 구성된 제2 필터시트이며, 미설명부호 53은 제3 레이어(L1) 및 제2 또는 제3 수착층(F2, F3)으로 구성된 제3 필터시트이고, 미설명부호 54는 제4 레이어(L4) 및 제4 수착층(F4)으로 구성된 제4 필터시트이다. 즉, 본 발명의 실시예에 의한 유독물질 방호용 필터라이즈드 원단은 제1 내지 제4 필터시트(51-54)로 구성될 수 있다. 따라서, 본 발명의 실시예에 의한 원단은 다단으로 유독물질을 여과할 수 있다.In the drawing, reference numeral 51 denotes a first filter sheet including a first layer L1 and a first sorption layer F1, and reference numeral 52 denotes an activated carbon bead B and a second layer L2. The second filter sheet, reference numeral 53 is a third filter sheet composed of the third layer (L1) and the second or third sorption layer (F2, F3), reference numeral 54 is a fourth layer (L4) and It is a 4th filter sheet comprised by the 4th sorption layer F4. That is, the filterized fabric for protecting toxic substances according to an embodiment of the present invention may be composed of first to fourth filter sheets 51-54. Therefore, the fabric according to the embodiment of the present invention can filter toxic substances in multiple stages.

전술한 실시예는 본 발명의 바람직한 실시예를 설명한 것에 불과하므로 본 발명의 적용 범위는 이와 같은 것에 한정되지 않으며, 본질적 특징이 충족될 수 있을 경우 동일 사상의 범주내에서 적절한 변형(구조나 구성의 변경이나 부분적 생략 또는 보완)이 가능하다. 또한, 전술한 실시예들은 특징의 일부 또는 다수가 상호 간에 조합될 수도 있다. 따라서, 본 발명의 실시예에 나타난 각 구성 요소의 구조 및 구성은 변형이나 조합에 의해 실시할 수 있으므로 이러한 구조 및 구성의 변형이나 조합이 첨부된 본 발명의 특허청구범위에 속함은 당연한 것이다.The foregoing embodiments are merely illustrative of the preferred embodiments of the present invention, and therefore the scope of application of the present invention is not limited to such, and, if essential features can be met, appropriate modifications (structure or configuration of the Change, partial omission or supplement). In addition, the above-described embodiments may be a combination of some or several of the features. Therefore, since the structure and configuration of each component shown in the embodiment of the present invention can be carried out by modification or combination, it is natural that such a modification and combination of the structure and configuration belong to the appended claims.

*******부호의 설명************** Explanation of symbols *******

AD: 접착제 B: 활성탄 비드AD: adhesive B: activated carbon beads

F1: 제1 수착층 F2: 제2 수착층F1: 1st Sorption Layer F2: 2nd Sorption Layer

L1: 제1 레이어 L2: 제2 레이어L1: first layer L2: second layer

L3: 제3 레이어 L4: 제4 레이어L3: third layer L4: fourth layer

Claims (20)

통기성 재질의 원단으로 이루어진 제1 레이어;A first layer made of a fabric of breathable material; 상기 제1 레이어의 하부에 이격상태로 배치되고, 통기성 재질의 원단으로 이루어진 제2 레이어;A second layer disposed spaced below the first layer and made of a fabric of a breathable material; 상기 제1 레이어 및 상기 제2 레이어 사이에 고정되고, 상기 제1 레이어를 투과한 공기에서 유독물질을 수착하는 다수의 활성탄 비드;A plurality of activated carbon beads fixed between the first layer and the second layer, the plurality of activated carbon beads sorbing toxic substances in air passing through the first layer; 상기 제1 레이어의 하부면과 상기 활성탄 비드가 고정된 상기 제2 레이어의 상부면 중 적어도 어느 하나에 마련되어 상기 활성탄 비드를 부착하여 고정하는 접착제; 및An adhesive provided on at least one of a lower surface of the first layer and an upper surface of the second layer to which the activated carbon beads are fixed to attach and fix the activated carbon beads; And 상기 접착제로 고정된 상기 활성탄 비드들 사이를 통해 상기 제2 레이어를 투과한 공기에서 유독물질을 수착하는 제2 수착층;을 포함하고,And a second sorbent layer for sorbing toxic substances in air passing through the second layer through the activated carbon beads fixed with the adhesive. 상기 제2 수착층은,The second sorption layer, 상기 제2 레이어를 투과한 유독물질을 수착하도록, 상기 제2 레이어의 하부면에 일체적으로 구비되거나, 상기 제2 레이어의 하부에 중첩되는 통기성 재질로 이루어진 제3 레이어의 상부면에 구비되고, 분말형 활성탄과 용매와 점성질의 열경화성 내지 열가소성 재질의 매트릭스 및 상기 분말 활성탄에 응착되는 다수의 미립자로 구성되어 경화되는 상기 메트릭스에서 추출됨에 따라 상기 메트릭스에 기포형태의 공동으로 이루어진 기공을 제공하는 가용성의 미립자 필러로 구성된 수착성 도막제에 의해 상기 제2 레이어나 상기 제3 레이어에 필름형태로 마련되되, 상기 제2 레이어나 상기 제3 레이어에 불연속적으로 성형되어 유독물질을 수착하면서 이격된 틈새를 통해 공기가 소통되는 통기로를 제공하는 것을 특징으로 하는 유독물질 방호용 필터라이즈드 원단.It is provided on the upper surface of the third layer made of a breathable material integrally provided on the lower surface of the second layer or superimposed on the lower portion of the second layer, so as to soak the toxic substance transmitted through the second layer, Soluble to provide bubble-like pores to the matrix as it is extracted from the matrix being composed of a powdered activated carbon, a solvent and a viscous thermosetting to thermoplastic matrix, and a plurality of fine particles adhering to the powdered activated carbon. The film is formed on the second layer or the third layer by a sorbent coating agent composed of a particulate filler, but is formed in a discontinuous shape on the second layer or the third layer and spaced apart while soaking toxic substances. Filter line for protection of toxic substances, characterized in that to provide an air passage through which air is communicated De fabric. 제 1 항에 있어서, 상기 제2 수착층은,The method of claim 1, wherein the second sorption layer, 상기 수착성 도막제가 상기 활성탄 100중량부에 대해 24 내지 75중량부의 메트릭스, 106 내지 205중량부의 용매 및 0.2 내지 57중량부의 미립자 필터가 혼합된 겔이나 콜로이드로 이루져서 도포 후 경화됨에 따라 필름형태로 성형되어도 상기 기공의 확보가 가능하여 유독물질의 수착이 가능한 것을 특징으로 하는 유독물질 방호용 필터라이즈드 원단.The sorbent coating agent consists of a gel or a colloid in which 24 to 75 parts by weight of matrix, 106 to 205 parts by weight of solvent, and 0.2 to 57 parts by weight of particulate filter are mixed with 100 parts by weight of the activated carbon in a film form as it is cured after application. Filtered fabric for the protection of toxic substances, characterized in that the pores can be secured even if molded, so that the toxic substances can be sorbed. 제 1 항에 있어서, 상기 제2 수착층은,The method of claim 1, wherein the second sorption layer, 상기 제2 레이어와 대면하는 상기 제3 레이어의 표면(상부면)에 필름형태로 마련되고, 상기 접착제가 상부면에 마련되어 상부면이 상기 제2 레이어의 하부면에 부착되는 것을 특징으로 하는 유독물질 방호용 필터라이즈드 원단.Toxic substance, characterized in that provided in the form of a film on the surface (upper surface) of the third layer facing the second layer, the adhesive is provided on the upper surface is attached to the lower surface of the second layer. Protective filterized fabric. 제 1 항에 있어서, 상기 제2 수착층은,The method of claim 1, wherein the second sorption layer, 상기 제3 레이어와 대면하는 상기 제2 레이어의 하부면에 일체적으로 마련되고, 상기 접착제에 의해 상기 제3 레이어에 부착되어 고정되는 것을 특징으로 하는 유독물질 방호용 필터라이즈드 원단.Filtered fabric for protecting the toxic substances, characterized in that integrally provided on the lower surface of the second layer facing the third layer, is attached to the third layer by the adhesive and fixed. 제 1 항에 있어서, The method of claim 1, 상기 수착성 도막제가 상기 제1 레이어의 하부면에 이격상태를 이루면서 후막의 형태로 도포된 후 경화됨에 따라 필름형태로 상기 제1 레이어에 일체적으로 구비되고, 상기 제1 레이어를 투과한 공기에서 유독물질을 수착하는 제1 수착층;을 더 포함하며,The sorbent coating agent is applied to the first layer in the form of a thick film while being spaced apart from the bottom surface of the first layer and is cured integrally provided in the first layer in the form of a film, in the air passing through the first layer Further comprising; a first sorption layer for soaking toxic substances, 상기 제1 수착층은,The first sorption layer, 상기 제1 레이어에 상기 제2 수착층과 동일하게 불연속적으로 성형되어 후막의 형태로 도포된 후 경화됨에 따라 이격된 틈새를 통해 공기가 소통되는 통기로를 제공하는 것을 특징으로 하는 유독물질 방호용 필터라이즈드 원단.It is formed in the same layer as the second sorption layer discontinuously to the first layer is applied in the form of a thick film and then hardened as it provides a ventilation passage through which air is communicated through the spaced apart Filterized fabric. 제 5 항에 있어서, 상기 제1 수착층은,The method of claim 5, wherein the first sorption layer, 상기 접착제가 표면에 도포됨에 따라 상기 접착제를 통해 상기 활성탄 비드의 상단이 고정되는 것을 특징으로 하는 유독물질 방호용 필터라이즈드 원단.Filtered fabric for protecting toxic substances, characterized in that the upper end of the activated carbon bead is fixed through the adhesive as the adhesive is applied to the surface. 제 1 항에 있어서, 상기 제3 레이어는,The method of claim 1, wherein the third layer, 상기 제2 수착층의 반대편에 위치한 하부면에 상기 수착성 도막제로 이루어져서 이격상태를 이루면서 후막의 형태로 도포되어 경화됨에 따라 필름형태를 이루는 제3 수착층;을 더 포함하는 유독물질 방호용 필터라이즈드 원단.Filtered for protecting toxic substances further comprising; a third sorption layer formed of a film form as it is formed in the form of a thick film on the lower surface opposite to the second sorption layer formed in the form of the sorbent coating film and cured De fabric. 제 7 항에 있어서, 상기 제3 수착층은,The method of claim 7, wherein the third sorption layer, 상기 제2 수착층과 동일하거나 상이한 지름을 갖는 반점으로 상기 제3 레이어의 하부면에 성형되는 것을 특징으로 하는 유독물질 방호용 필터라이즈드 원단.Filtered fabric for protecting the toxic substance, characterized in that formed on the lower surface of the third layer in the spot having the same or different diameter than the second sorption layer. 제 1 항에 있어서,The method of claim 1, 상기 제3 레이어의 하부에 마련되는 통기성 재질의 제4 레이어; 및A fourth layer of breathable material provided below the third layer; And 상기 수착성 도막제로 이루어져서 상기 제4 레이어의 상부면에 이격상태를 이루면서 후막의 형태로 도포되어 경화됨에 따라 필름형태를 이루는 제4 수착층;을 더 포함하는 유독물질 방호용 필터라이즈드 원단.Filtered fabric for protecting the toxic substance further comprises a; the fourth sorption layer formed of a film form as it is formed in the form of a thick film while forming a spaced state on the upper surface of the fourth layer made of the sorbent coating agent. 제 1 항 내지 제 9 항 중 어느 한 항에 의한 유독물질 방호용 필터라이즈드 원단으로 제조된 유독물질 방호용 특수복. A special clothing for protecting toxic substances manufactured from filterized fabric for protecting toxic substances according to any one of claims 1 to 9. 제 10 항에 있어서, The method of claim 10, 상기 유독물질 방호용 필터라이즈드 원단은, 통기성 재질의 원단으로 이루어진 외피에 상부가 차폐되고, 통기성 재질의 원단으로 이루어진 내피에 차폐되어 상기 외피 및 내피 사이에서 유독물질을 필터링하는 중간피로 사용되는 것을 특징으로 하는 유독물질 방호용 특수복.The filterized fabric for protecting the toxic material is shielded at the upper part of the outer skin made of the fabric of the breathable material, and used as an intermediate skin to filter the toxic material between the outer skin and the inner skin by shielding the inner skin of the breathable material. Special clothing for the protection of toxic substances. 통기성 재질의 원단으로 이루어진 제1 레이어와 제2 레이어 및 제3 레이어를 준비하는 레이어 준비단계;A layer preparation step of preparing a first layer, a second layer, and a third layer made of a fabric of breathable material; 분말형 활성탄과 용매와 점성질의 열경화성 내지 열가소성 재질의 매트릭스 및 상기 활성탄에 응착되는 다수의 미립자로 구성되어 경화되는 상기 메트릭스에서 추출됨에 따라 상기 메트릭스에 기포형태의 공동으로 이루어진 기공을 제공하는 가용성의 미립자 필러로 구성된 수착성 도막제를 제조하는 도막제 제조단계;It is composed of powdered activated carbon, a solvent, a viscous thermosetting to thermoplastic matrix, and a plurality of fine particles adhering to the activated carbon, and extracted from the matrix to be cured. A coating film manufacturing step of preparing a water-soluble coating film composed of a particulate filler; 상기 수착성 도막제를 상기 제1 레이어나 상기 제2 레이어의 하부면 또는 상기 제3 레이어의 상부면에 불연속성을 갖는 후막의 형태로 도포하는 도막제 도포단계;A coating agent coating step of applying the sorbent coating agent in the form of a thick film having a discontinuity on a lower surface of the first layer or the second layer or an upper surface of the third layer; 상기 도포된 도막제를 경화시켜서 상기 제1 레이어나 상기 제2 레이어 또는 상기 제3 레이어에 유독물질을 수착하는 제1 수착층 또는 제2 수착층을 필름형태로 성형하는 수착층 성형단계;A sorption layer molding step of curing the coated coating agent to form a first sorption layer or a second sorption layer for soaking a toxic substance in the first layer, the second layer, or the third layer; 상기 제1 수착층 또는 제2 수착층에서 다수의 미립자로 이루어진 미립자 필러를 추출하여 추출된 상기 미립자 필러에 의해 기포형태의 공동으로 이루어진 기공을 상기 제1 수착층 또는 제2 수착층에 형성하는 기공형성단계;Pores which form pores made of bubble-shaped cavities in the first or second sorption layer by extracting the particulate filler consisting of a plurality of fine particles from the first or second sorption layer. Forming step; 상기 제2 레이어나 상기 제3 레이어에 성형되고, 상기 기공이 형성된 상기 제2 수착층에 접착제를 도포하는 1차 접착제 도포단계;A primary adhesive coating step formed on the second layer or the third layer and applying an adhesive to the second sorption layer in which the pores are formed; 상기 제2 레이어의 표면에 상기 접착제를 도포하는 2차 접착제 도포단계;Applying a second adhesive to a surface of the second layer; 상기 2차 접착제가 도포된 상기 제2 레이어의 표면(상부면)에 과립이나 구형태로 이루어진 활성탄 비드의 하단을 고정하는 비드 하단 고정단계;A lower bead fixing step of fixing a lower end of an activated carbon bead in the form of granules or spheres on the surface (upper surface) of the second layer to which the secondary adhesive is applied; 상기 제2 수착층에 도포된 상기 1차 접착제를 통해 상기 제2 레이어 및 상기 제3 레이어를 접합하여 합지하는 합지단계; 및A lamination step of bonding and laminating the second layer and the third layer through the primary adhesive applied to the second sorption layer; And 상기 제3 레이어가 하부에 합지되고, 상기 활성탄 비드의 하단이 상부면 고정된 상기 제2 레이어의 상부에 상기 제1 레이어를 적층시켜서 상기 제2 레이어의 상부를 차폐하는 상부 차폐단계;를 포함하는 유독물질 방호용 필터라이즈드 원단의 제조방법.An upper shielding step of shielding an upper portion of the second layer by stacking the first layer on an upper portion of the second layer on which the third layer is laminated on the lower surface and a lower end of the activated carbon beads is fixed at an upper surface thereof; Manufacturing method of filterized fabric for protecting toxic substances. 제 12 항에 있어서, 상기 도막제 제조단계는,The method of claim 12, wherein the coating agent manufacturing step, 상기 메트릭스에 용매와 활성탄 및 미립자 필러를 투입하여 혼합물을 제조하는 혼합물 제조단계; 및A mixture preparation step of preparing a mixture by adding a solvent, activated carbon, and particulate filler to the matrix; And 상기 혼합물을 교반하여 분산시키는 교반단계;를 포함하고,A stirring step of dispersing the mixture by stirring; 상기 혼합물 생성단계는,The mixture generation step, 상기 활성탄 100중량부에 대해 24 내지 75중량부의 메트릭스, 106 내지 205중량부의 용매 및 0.2 내지 57중량부의 미립자 필터를 혼합하여 겔이나 콜로이드 형태로 상기 혼합물을 제조하는 것을 특징으로 하는 유독물질 방호용 필터라이즈드 원단의 제조방법.A filter for protecting toxic substances, characterized in that the mixture is prepared in a gel or colloid form by mixing 24 to 75 parts by weight of matrix, 106 to 205 parts by weight of solvent, and 0.2 to 57 parts by weight of particulate filter based on 100 parts by weight of the activated carbon. Manufacturing method of rised fabric. 제 12 항에 있어서, 상기 도막제 도포단계는,The method of claim 12, wherein the coating agent coating step, 상기 제1 레이어의 하부면에 상기 수착성 도막제를 불연속적 형태를 갖는 후막의 형태로 도포하는 1차 도막제 도포단계; 및Applying a primary coating agent to the lower surface of the first layer in the form of a thick film having a discontinuous form; And 상기 수착성 도막제를 불연속적 형태를 갖는 후막의 형태로 상기 제2 레이어의 하부면이나 상기 제3 레이어의 상부면에 도포하되, 상기 1차 도막제 도포단계에서 도포된 반점이나 선형의 크기 보다 작은 크기로 도포하는 2차 도막제 도포단계;를 포함하는 유독물질 방호용 필터라이즈드 원단의 제조방법.The sorbent coating agent is applied to the lower surface of the second layer or the upper surface of the third layer in the form of a thick film having a discontinuous form, and is smaller than the size of the spot or linear applied in the primary coating agent application step. Secondary coating agent coating step of applying in a small size; method of manufacturing a filter rised fabric for protecting toxic substances. 제 12 항에 있어서, The method of claim 12, 상기 합지단계 및 상기 상부 차폐단계 사이에 마련되고, 상기 제2 레이어와 대면하는 상기 제1 레이어의 하부면에 상기 접착제를 도포하는 3차 접착제 도포단계; 및A third adhesive applying step provided between the laminating step and the upper shielding step and applying the adhesive to a lower surface of the first layer facing the second layer; And 상기 3차 접착제를 통해 상기 제1 레이어의 하부면에 상기 활성탄 비드의 상단을 접착시켜서 고정하는 비드 상단 고정단계;를 더 포함하는 유독물질 방호용 필터라이즈드 원단의 제조방법.The bead top fixing step of fixing by fixing the upper end of the activated carbon bead to the lower surface of the first layer through the third adhesive; manufacturing method of the filterized fabric for toxic material protection. 제 12 항에 있어서, 상기 기공형성단계는,The method of claim 12, wherein the pore forming step, 상기 미립자 필러를 추출하는 반응제에 상기 제1 수착층이나 상기 제2 수착층을 접촉시켜서 상기 반응제 및 상기 미립자 필러의 화학반응을 통해 상기 제1 수착층이나 상기 제2 수착층으로부터 상기 미립자 필러는 추출하는 미립자 필러 추출단계; 및The particulate filler is contacted with the first and second sorption layers by contacting the reactant for extracting the particulate filler from the first and second sorption layers through a chemical reaction between the reactant and the particulate filler. The fine particle filler extraction step to extract; And 상기 반응제를 상기 필터 레이어에서 제거하는 반응제 제거단계;를 포함하는 유독물질 방호용 필터라이즈드 원단의 제조방법.Reactant removal step of removing the reactant from the filter layer; Method of manufacturing a filterized fabric for protecting toxic substances comprising a. 제 12 항에 있어서,The method of claim 12, 상기 수착층 성형단계를 통해 상기 제1 레이어의 하부면에 필름형태로 성형된 상기 제1 수착층에 상기 접착제를 도포하는 추가 접착제 도포단계; 및An additional adhesive application step of applying the adhesive to the first sorbent layer formed in a film form on the lower surface of the first layer through the sorbent layer forming step; And 상기 제2 레이어에 하단이 고정된 상기 활성탄 비드의 상단을 상기 제1 수착층의 접착제에 고정하는 비드 상단 고정단계;를 더 포함하는 유독물질 방호용 필터라이즈드 원단의 제조방법.The bead top fixing step of fixing the upper end of the activated carbon bead fixed to the adhesive layer of the first sorption layer, the lower end is fixed to the second layer. 제 17 항에 있어서, 상기 비드 상단 고정단계는,The method of claim 17, wherein the bead top fixing step, 상기 접착제가 도포된 상기 제1 수착층을 갖는 상기 제1 레이어를 상기 활성탄 비드가 부착된 상기 제2 레이어에 적층상태로 합포하는 레이어 합포단계;A layer lapping step of laminating the first layer having the first sorption layer coated with the adhesive to the second layer to which the activated carbon beads are attached; 상기 합포된 제1 레이어 및 상기 제2 레이어 중 적어도 어느 하나를 압착시키는 압착단계; 및A pressing step of pressing at least one of the combined first layer and the second layer; And 상기 제1 수착층에 도포된 상기 접착제를 경화시켜서 상기 활상탄 비드의 상단을 상기 제1 수착층의 표면에 고정하는 접착제 경화단계;를 포함하는 유독물질 방호용 필터라이즈드 원단의 제조방법.And curing the adhesive applied to the first sorption layer to fix an upper end of the slide coal beads to a surface of the first sorption layer. 제 12 항에 있어서, 상기 비드 하단 고정단계는,The method of claim 12, wherein the bead bottom fixing step, 상기 접착제가 도포된 상기 제2 레이어의 상부면에 상기 활성탄 비드를 살포하는 비드 살포단계;A bead spreading step of spreading the activated carbon beads on an upper surface of the second layer to which the adhesive is applied; 상기 활성탄 비드가 살포된 상기 제2 레이어의 상부면을 가압하여 상기 활성탄 비드를 압착하는 비드 압착단계;Compressing the activated carbon beads by pressing an upper surface of the second layer sprayed with the activated carbon beads; 상기 제2 레이어에 도포된 상기 접착제를 경화시켜서 상기 활성탄 비드의 하단을 상기 제2 레이어에 고정하는 접착제 경화단계; 및An adhesive curing step of curing the adhesive applied to the second layer to fix a lower end of the activated carbon bead to the second layer; And 상기 제2 레이어를 진동시키거나 상기 제2 레이어의 상부면에 진공압을 제공하여 상기 접착제에 부착되지 않은 상기 활성탄 비드를 상기 제2 레이어에서 제거하는 미부착 비드 제거단계;를 포함하는 유독물질 방호용 필터라이즈드 원단의 제조방법.Vibrating the second layer or providing a vacuum pressure to the upper surface of the second layer to remove the unattached beads to remove the activated carbon beads not attached to the adhesive from the second layer; Method for manufacturing filter rised fabric. 제 12 항 내지 제 19 항 중 어느 한 항의 제조방법에 의해 제조되는 유독물질 방호용 특수복.Special clothing for the protection of toxic substances produced by the manufacturing method of any one of claims 12 to 19.
PCT/KR2017/010492 2017-04-28 2017-09-22 Filterized fabric for protecting against toxic substance, manufacturing method therefor, and special clothes made thereof Ceased WO2018199405A1 (en)

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