WO2018199355A1 - Spinning apparatus for producing two-ingredient composite nanofibers, and method for producing two-ingredient composite nanofibers using same - Google Patents
Spinning apparatus for producing two-ingredient composite nanofibers, and method for producing two-ingredient composite nanofibers using same Download PDFInfo
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- WO2018199355A1 WO2018199355A1 PCT/KR2017/004447 KR2017004447W WO2018199355A1 WO 2018199355 A1 WO2018199355 A1 WO 2018199355A1 KR 2017004447 W KR2017004447 W KR 2017004447W WO 2018199355 A1 WO2018199355 A1 WO 2018199355A1
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/28—Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
- D01D5/30—Conjugate filaments; Spinnerette packs therefor
- D01D5/34—Core-skin structure; Spinnerette packs therefor
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- the present invention relates to a spinning device for producing two-component composite nanofibers and a method of manufacturing a two-component composite nanofibers using the same. More specifically, the present invention can produce a high quality two-component composite nanofiber web with high productivity per unit time and processability.
- the present invention relates to a spinning tube, and also to a method for producing a high quality two-component composite nanofiber web using the spinning tube.
- bicomponent composite nanofiber of the present invention is used to mean both core-sheath composite nanofibers and side-by-side composite nanofibers, and the "core-sheath composite nanofibers” The term is used with the meaning including eccentric core-cis type composite nanofibers.
- the production of nanofibers through electrospinning is 0.1 ⁇ 1 g per hour and the solution discharge is very low, 1.0 ⁇ 5.0 mL per hour [D. H. H. Renecker et al., Nanotechnology 2006, VOl 17, 1123].
- Nano Letters, 2007, Vol7 (4) 1081 is a SnO 2 in one nozzle having an internal diameter of 0.4 mm among the composite nozzles in which two nozzles are arranged side by side. Feed the precursor solution and TiO 2 to the remaining nozzles with an internal diameter of 0.7 mm A method of manufacturing TiO 2 / SnO 2 composite inorganic nanofibers in a side-by-side form by electrospinning after supplying a precursor solution is disclosed.
- the conventional method depends only on electrostatic force, the discharge amount per nozzle per unit time This very low productivity is low, there was a problem that the nozzle replacement and cleaning is difficult.
- Polymer, 2003, Vol. 44, 6353 uses a teflon needle with an internal diameter of 0.7 mm and a thickness of 0.2 mm, which is used to simultaneously pump two solutions with a cylinder pump so that the two solutions merge at the needle section.
- a method of producing a composite side-side composite nanofiber by electrospinning by supplying a platinum electrode in a solution is disclosed.
- the conventional method also depends only on electrostatic force, the discharge amount per nozzle per unit time is very low, resulting in high productivity. Falling, there was a problem that the nozzle replacement and cleaning is difficult.
- the present invention can minimize the work risk due to high voltage application, can greatly improve the productivity of the two-component composite nanofibers, and prevent the droplet phenomenon when manufacturing nanofibers to improve the quality of the two-component composite nanofiber web It is to provide a spinning device for producing a two-component composite nanofiber that can be improved.
- Another object of the present invention is to provide a method for producing a high quality two-component composite nanofibers with high productivity using the spinning tube for producing a two-component composite nanofibers.
- the spinning device for producing a two-component composite nanofiber is (i) a spinning tube body (Ta) having one form selected from a cylindrical shape and a conical shape, and inside the spinning tube body Ta.
- Polygon tube-shaped hollow portion (Tb) formed along the longitudinal direction of the radiation tube body (Ta) and the radiation tube body from a point away from the upper surface of the radiation tube body (Ta) by a predetermined distance (h) in the lower direction It consists of nozzles (Tc) which are provided at each of the positions facing the corners of the polygonal tube-shaped hollow portion (Tb) along the longitudinal direction of the radiating tube body (Ta) to the lower surface of (Ta), Each of the nozzles Tc is provided to face each other in pair with one of the corner portions selected from the corner portions of the polygonal tube-shaped hollow portion Tb, and the
- the radiating tube (T) having a structure in which the edge portion is in contact with the outer circumferential surface of the radiating tube body (Ta) and (ii) connected to the radiating tube (T), one of the cylindrical and conical selected from the double tube structure Consists of a spinning liquid distribution tube (1) having a form.
- the present invention (i) by rotating the spinning tube (T) and the spinning liquid distribution tube (1) a high voltage to the spinning tube (T) and the spinning liquid distribution tube (1) with a voltage generator (6) And then (ii) supplying the first spinning solution into the outer tube 1c constituting the double tube structure of the spinning liquid distribution tube 1 and at the same time forming the spinneret distribution tube 1 of the double tube structure.
- the second spinning solution different from the first spinning solution is supplied into the tube 1b, and (iii) the first spinning solution supplied into the outer tube 1c of the spinning liquid distribution tube forms the nozzle forming the spinning tube T.
- the second spinning solution supplied into the inner tube (1b) of the spinning liquid distribution tube is supplied to the polygonal tubular hollow portion (Tb) forming the spinning tube (T), and then (iv) the nozzle ( Spinning the first spinning solution supplied to Tc) and the second spinning solution supplied to the polygonal tube-shaped hollow part Tb constituting the spinning tube T using centrifugal force and electric force Probe (T) to the radiation by forming polygonal tubular hollow portion (Tb) collector with a high voltage hanging by the voltage generating unit 6 via the edges of the (second) direction to produce a two-component composite nanofiber.
- the bicomponent composite nanofibers can be manufactured with high productivity (discharge amount), solvent volatilization and recovery are easy, and the spinning solution falls on the collector in a solution state instead of fibrous. It also effectively prevents (drop phenomenon) to improve the quality of the two-component composite nanofiber web.
- FIG. 1 is a process schematic diagram of producing a bicomponent composite nanofiber according to the present invention.
- FIG. 2 is an enlarged schematic view of the radiation tube T in FIG. 1.
- FIG. 2 is an enlarged schematic view of the radiation tube T in FIG. 1.
- Figure 3 is a schematic diagram showing the mechanism in which the core-sheath bicomponent composite nanofibers are formed in the spinning tube (T) for producing a bicomponent composite nanofiber of the present invention.
- FIGS. 4 to 5 are schematic diagrams showing a state in which a nozzle Tc is formed at a corner of a polygonal tube-shaped hollow Tb formed in the spinning solution distribution tube 1 of the present invention.
- Figure 6 is a scanning electron micrograph of the core-sheath bicomponent composite nanofibers prepared in Example 1.
- Example 7 is a scanning electron micrograph of the hollow carbon nanofibers prepared in Example 2.
- FIG. 8 is a scanning electron micrograph of the core-sheath bicomponent composite nanofiber prepared in Example 3.
- FIG. 8 is a scanning electron micrograph of the core-sheath bicomponent composite nanofiber prepared in Example 3.
- Example 9 is a scanning electron micrograph of the hollow carbon nanofibers prepared in Example 4.
- FIG. 10 is a scanning electron micrograph of the core-sheath bicomponent composite nanofiber prepared in Example 5.
- FIG. 10 is a scanning electron micrograph of the core-sheath bicomponent composite nanofiber prepared in Example 5.
- Example 11 is a scanning electron micrograph of the hollow carbon nanofibers prepared in Example 6.
- FIG. 12 is a scanning electron micrograph of a core-sheath bicomponent composite nanofiber prepared in Comparative Example 1.
- a spinning tube body (Ta) having one form selected from cylindrical and conical, the inside of the spinning tube body (Ta)
- the radiation tube from a point away from the polygonal tube-shaped hollow portion (Tb) formed along the longitudinal direction of the radiation tube body (Ta) and a predetermined distance (h) in the lower direction from the upper surface of the radiation tube body (Ta)
- It consists of nozzles (Tc) which are provided at each of the positions facing the corners of the polygonal tube-shaped hollow portion (Tb) along the longitudinal direction of the radiation tube body (Ta) to the lower surface of the body (Ta),
- Each of the nozzles Tc is provided to face each other in pairs with one of the corner portions selected from the corner portions of the polygonal tube-shaped hollow portion Tb, and the edge portion of the polygonal tube-shaped hollow portion Tb.
- Spinning tube (T) having a structure in which the contact with the outer peripheral surface of the spinning tube body (Ta); And (ii) a spinning solution distribution tube (1) connected to the spinning tube (T) and having one of a cylindrical and conical shape having a double pipe structure.
- the nozzles Tc are provided at positions facing the corner portions of the polygonal tubular hollow portion Tb constituting each other.
- Each of the nozzles Tc is provided to face each other in pair with one of the corner portions selected from the corner portions of the polygonal tubular hollow portion Tb.
- the spinning tube (T) and the spinning liquid distribution tube (1) may be integrally manufactured and formed from the beginning, or may be separately manufactured and then connected to each other by assembling.
- FIG. 1 (i) a voltage generator while rotating the spinning tube (T) and the spinning solution distribution tube (1) (6) applying a high voltage to the spinning tube (T) and the spinning liquid distribution tube (1), and (ii) into the outer tube (1c) forming the spinning liquid distribution tube (1) of the double pipe structure; While supplying the spinning solution and supplying a second spinning solution different from the first spinning solution into the inner tube 1b constituting the spinning liquid distribution tube 1 of the double pipe structure, and (iii) The first spinning solution supplied into the outer tube 1c is supplied to the nozzle Tc forming the spinning tube T, and the second spinning solution supplied into the inner tube 1b of the spinning liquid distribution tube is supplied to the spinning tube T.
- the second spinning solution supplied to the rectangular tube-shaped hollow portion Tb is formed by the voltage generator 6 through the corner portion of the polygonal tube-shaped hollow portion Tb forming the spinning tube T by using centrifugal force and electric force. Spinning toward the collector (2) subjected to high voltage to produce a two-component composite nanofiber.
- the second spinning solution is supplied into the inner tube 1b constituting the spinning solution distribution tube using the second spinning solution supply pipe 3a, and the spinning solution distribution tube is formed using the first spinning solution supply pipe 3b.
- the first spinning solution supplied into the outer tube 1c of the spinning solution distribution tube is supplied to the nozzle Tc forming the spinning tube T, and the spinning solution
- the second spinning solution supplied into the inner tube 1b of the distribution tube is supplied to the polygonal tubular hollow portion Tb constituting the spinning tube T.
- A spinning solution for forming a core
- B for forming a sheath
- the first spinning solution (A: spinning solution for forming a core) has a corner portion of a polygonal tubular hollow part constituting the spinning tube through a nozzle (Tc) having a relatively small diameter constituting the spinning tube ( Tb '), and the second spinning solution (B: spinning solution for forming a sheath) is a polygonal tubular hollow part constituting the spinning tube through a polygonal tubular hollow part (Tb) of a relatively large diameter spinning tube. Since it is supplied to the corner portion (Tb '), it is possible to accurately control the cross-sectional shape of the bicomponent composite nanofibers.
- the manufacturing mechanism of the core-sheath bicomponent composite nanofiber according to the present invention described above is completely different from the mechanism for producing the core-sheath bicomponent composite nanofiber by arranging two nozzles in a core-sheath form. .
- the two-component composite nanofibers are core-sheath type composite nanofibers or side by side type composite nanofibers, and the core-sheath composite fiber is an eccentric core-sheath type. It may be a composite nanofiber.
- a core forming spinning solution (first spinning solution) is supplied into the nozzle Tc constituting the spinning tube T, and into the polygonal tubular hollow portion Tb constituting the spinning tube T. Supplies a spinning solution for forming a sheath (second spinning solution) to produce a core-cis-type composite nanofiber.
- one of two different polymer solutions is used as the first spinning solution supplied into the nozzle Tc constituting the spinning tube T, and the other polygon is constituting the spinning tube T.
- the core-sheath composite nanofibers or the side-by-side composite nanofibers are manufactured using the second spinning solution supplied into the tubular hollow portion (Tb).
- the hollow core may be prepared by dissolving the core of the core-sheath composite nanofiber prepared as described above with an organic solvent or the like.
- one of two precursor solutions containing different inorganic materials is used as the first spinning solution supplied into the nozzle Tc constituting the spinning tube T, and the remaining one spinning tube is used.
- a bicomponent composite inorganic nanofiber is produced using the second spinning solution supplied into the polygonal tubular hollow portion Tb constituting (T).
- a polygonal tube using the polymer solution as the first spinning solution supplied into the nozzle Tc constituting the spinning tube T, and the precursor solution containing the inorganic material constituting the spinning tube T Using the second spinning solution supplied into the upper hollow portion (Tb) to produce a core-cis-type composite nanofibers composed of a polymer of the core component and the inorganic component of the sheath component.
- an inorganic hollow fiber is prepared.
- a precursor solution containing an inorganic material is used as the first spinning solution supplied into the nozzle Tc constituting the spinning tube T, and the polymer solution is a polygonal tube constituting the spinning tube T.
- the second spinning solution supplied into the upper hollow portion (Tb) to prepare a core-sheath composite nanofibers, the core component is an inorganic material and the sheath component is composed of a polymer.
- hollow carbon nanofibers using the spinning device of the present invention, using a water-soluble polyvinyl alcohol solution as the first spinning solution supplied into the nozzle (Tc) constituting the spinning tube (T), poly The acrylonitrile solution is used as a second spinning solution supplied into the polygonal tubular hollow portion (Tb) constituting the spinning tube (T) to produce a core-sheath composite nanofiber, and then a water-soluble polyvinyl to form a core portion.
- the alcohol is removed with water to prepare hollow polyacrylonitrile fibers, and then the hollow polyacrylonitrile fibers are stabilized and carbonized to prepare hollow carbon nanofibers.
- porous carbon nanofibers are manufactured by using a spinning tube provided with two or more nozzles Tc at each corner portion of the polygonal tubular hollow portion Tb constituting the spinning tube T.
- the hollow carbon nanofibers or porous carbon nanofibers prepared as described above are useful as filter materials, secondary battery membrane materials, electrode materials, high functional clothing materials, drug delivery materials, and the like.
- Polymethyl methacrylate was dissolved in dimethylformamide as a solvent to prepare a polymethyl methacrylate solution (first spinning solution) having a solid content of 10% by weight.
- Polyacrylonitrile was dissolved in dimethylformamide as a solvent to prepare a polyacrylonitrile solution (second spinning solution) having a solid content of 12% by weight.
- a cylindrical radiating tube body Ta having an outer diameter of 45 mm and a length of 8 mm, and formed along the longitudinal direction of the radiating tube body Ta.
- Longitudinal direction of the radiating tube main body Ta from the point of the tube-shaped hollow part Tb and 3 mm (h) down from the upper surface of the said radiating tube main body Ta to the lower surface of the radiating tube main body Ta It consists of a nozzle (Tc) of 0.9 mm in diameter installed in a position facing each of the corner portions of the polygonal tubular hollow portion (Tb) along, the corner portions of the pentagonal tubular hollow portion (Tb) is radiated Spinning tube (T) having a structure in contact with the outer circumferential surface of the tube body (Ta) and (ii) Spinning liquid distribution tube which is connected to the spinning tube (T), and having a cylindrical shape and a double tube structure ( 1) the spinning tube (T) and spinning with a voltage generator (6) while rotating at 350r
- the pentagonal tubular hollow constituting the spinning tube (T) using centrifugal force and electric force.
- the supplied spinning solution through the corner portion of the portion (Tb) was electrospun in the direction of the collector 2 subjected to a voltage of 35 kV to prepare a core-sheath bicomponent composite nanofiber.
- the polyacrylonitrile solution (second spinning solution) as a polymer solution was supplied at 0.25cc per minute and the polymethylmethacrylate solution (first spinning solution) was supplied at 0.20cc per minute. At this time, the distance between the collector 2 and the spinning tube 1 was 35 cm.
- FIG. 6 shows that two-component composite nanofibers composed of a polymethyl methacrylate component as a core component and a polyacrylonitrile as a cis component are uniformly formed well.
- the core-cis type bicomponent composite nanofiber prepared in Example 1 was stabilized at 220 ° C. for 1 hour and 30 minutes, and then carbonized at 1,500 ° C. under nitrogen atmosphere to remove polymethyl methacrylate as a core component. Nanofibers were prepared. Scanning electron micrographs of the prepared hollow carbon nanofibers were as shown in FIG. 7. 7 shows that the hollow part is well formed.
- Example 2 Cores in the same manner as in Example 1 except that the nozzle Tc is installed such that the upper surface of the nozzle Tc is positioned at a position 6 mm (h) downward from the upper surface of the spinning tube body Ta.
- a cis-type bicomponent composite nanofiber was prepared. Scanning electron micrographs of the prepared core-sheath bicomponent composite nanofibers were as shown in FIG. 8.
- the core-cis-type bicomponent composite nanofiber prepared in Example 3 was stabilized at 220 ° C. for 1 hour 30 minutes, and then carbonized at 1,500 ° C. under nitrogen atmosphere to remove the polymethylmethacrylate as a core component.
- Nanofibers were prepared. Scanning electron micrographs of the prepared hollow carbon nanofibers were as shown in FIG. 9. 9 shows that the hollow part is well formed.
- Example 2 Cores in the same manner as in Example 1 except that the nozzle Tc is installed such that the upper surface of the nozzle Tc is positioned at a position 9 mm (h) downward from the upper surface of the spinning tube body Ta.
- a cis-type bicomponent composite nanofiber was prepared. Scanning electron micrographs of the prepared core-sheath bicomponent composite nanofibers were as shown in FIG. 10.
- the core-cis-type bicomponent composite nanofiber prepared in Example 5 was stabilized at 220 ° C. for 1 hour 30 minutes, and then carbonized at 1,500 ° C. under nitrogen atmosphere to remove the polymethylmethacrylate as a core component.
- Nanofibers were prepared. Scanning electron micrographs of the prepared hollow carbon nanofibers were as shown in FIG. 11. 11 shows that the hollow part is well formed.
- the distance h from which the upper surface of the nozzle Tc is separated from the upper surface of the radiation tube body Ta is positioned so that the upper surface of the nozzle Tc is positioned at the same position as the upper surface of the radiation tube body Ta.
- a core-sheath bicomponent composite nanofiber was produced in the same manner as in Example 1 except that the nozzle Tc was set to 0 mm.
- the core-cis-type bicomponent composite nanofibers were stabilized at 220 ° C. for 1 hour and 30 minutes, and then carbonized at 1,500 ° C. under a nitrogen atmosphere to prepare hollow carbon nanofibers.
- the prepared hollow carbon nanofiber scanning electron micrographs were as shown in FIG. 12.
- the fiber is formed by separating the polymethyl methacrylate, which is a core part, and the polyacrylonitrile, which is a cis part, but separated into individual fibers.
- each polymer is manufactured in the form of nanofibers because there is no time for the two polymers to bind to each other. 12 shows one part of the hollow carbon nanofibers, but the hollow carbon nanofibers are not formed entirely of polyacrylonitrile.
- Tb is the hollow tube-shaped hollow part of the spinning tube
- d distance between the nozzle Tc and the corner vertex of the polygonal tubular hollow portion Tb closest to the nozzle.
- Tb ' Hollow corner of polygonal tube of spinning tube
- the present invention can be used to produce high quality bicomponent composite nanofibers with high productivity.
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Abstract
Description
본 발명은 2성분 복합 나노섬유 제조용 방사장치 및 이를 이용한 2성분 복합 나노섬유의 제조방법에 관한 것으로서, 보다 구체적으로는 높은 단위시간당 생산성과 공정성으로 고품질의 2성분 복합 나노섬유 웹을 제조할 수 있는 방사튜브에 관한 것이며, 또한, 상기 방사튜브를 이용하여 고품질의 2성분 복합 나노섬유 웹을 제조하는 방법에 관한 것이다.The present invention relates to a spinning device for producing two-component composite nanofibers and a method of manufacturing a two-component composite nanofibers using the same. More specifically, the present invention can produce a high quality two-component composite nanofiber web with high productivity per unit time and processability. The present invention relates to a spinning tube, and also to a method for producing a high quality two-component composite nanofiber web using the spinning tube.
본 발명의 상기 "2성분 복합 나노섬유"라는 용어는 코어-시스형 복합 나노섬유와 사이드-바이-사이드형 복합 나노섬유 모두를 포함하는 의미로 사용되며, 상기 "코어-시스형 복합 나노섬유"라는 용어는 편심형 코어-시스형 복합 나노섬유도 포함하는 의미로 사용된다.The term "bicomponent composite nanofiber" of the present invention is used to mean both core-sheath composite nanofibers and side-by-side composite nanofibers, and the "core-sheath composite nanofibers" The term is used with the meaning including eccentric core-cis type composite nanofibers.
코어-시스형 복합 나노섬유를 제조하는 종래기술로서는 시스/코어 형태(2중관 형태)의 노즐을 통해 시스 형성용 방사용액과 코어 형성용 방사용액을 정전기력만으로 전기방사 하는 방법이 널리 사용되어 왔다.As a conventional technique for producing core-sheath composite nanofibers, a method of electrospinning the sheath-forming spinning solution and the core-forming spinning solution through a sheath / core type (double tube type) nozzle with only electrostatic force has been widely used.
그러나, 상기 종래방법은 정전기력에만 의존하여 전기방사를 하기 때문에 단위시간당 노즐 단위홀당 토출량이 0.01g 수준으로 매우 낮아 생산성이 떨어져 결국 양산화가 곤란하였고, 노즐 교체 및 청소도 매우 번거로운 문제점이 있었다.However, in the conventional method, since the electrospinning is performed only depending on the electrostatic force, the discharge amount per nozzle unit hole per unit time is very low at the level of 0.01 g, which leads to difficulty in mass production.
일반적으로 전기방사를 통한 나노섬유의 생산량은 시간당 0.1~1 g 수준이고 용액 토출량은 시간당 1.0~5.0 mL 수준으로 매우 낮다[D. H. H. Renecker 등, Nanotechnology 2006, VOl 17, 1123]In general, the production of nanofibers through electrospinning is 0.1 ~ 1 g per hour and the solution discharge is very low, 1.0 ~ 5.0 mL per hour [D. H. H. Renecker et al., Nanotechnology 2006, VOl 17, 1123].
구체적으로, 나노레터(Nano Letters), 2007, Vol7(4) 1081에는 또 다른 종래기술로서 2개의 노즐이 사이드 바이 사이드 형태로 배열된 복합노즐 중 내부직경이 0.4㎜인 하나의 노즐에 SnO2인 프리커서 용액을 공급하고, 내부 직경이 0.7㎜인 나머지 노즐에 TiO2 프리커서 용액을 공급한 후 전기방사하여 사이드-바이-사이드 형태인 TiO2/SnO2 복합 무기나노섬유를 제조하는 방법을 게재하고 있으나, 상기 종래방법은 정전기력만 의존하기 때문에 단위시간당 노즐 1개당 토출량이 매우 낮아 생산성이 떨어지고, 노즐교체 및 청소가 어려운 문제점이 있었다.Specifically, Nano Letters, 2007, Vol7 (4) 1081, as another conventional technique, is a SnO 2 in one nozzle having an internal diameter of 0.4 mm among the composite nozzles in which two nozzles are arranged side by side. Feed the precursor solution and TiO 2 to the remaining nozzles with an internal diameter of 0.7 mm A method of manufacturing TiO 2 / SnO 2 composite inorganic nanofibers in a side-by-side form by electrospinning after supplying a precursor solution is disclosed. However, since the conventional method depends only on electrostatic force, the discharge amount per nozzle per unit time This very low productivity is low, there was a problem that the nozzle replacement and cleaning is difficult.
폴리머(Polymer), 2003, Vol.44, 6353에서는 내부 직경이 0.7mm 이고 두께가 0.2mm인 테프론 니들을 사용하고 여기에 두 종류의 용액이 니들 부분에서 합쳐지도록 실린더 펌프로 동시에 두 종류의 용액을 공급하고 백금 전극을 용액 내에 설치하여 전기방사를 행하여 사이드 바이 사이드 형태의 복합 나노섬유를 제조하는 방법을 게재하고 있으나, 상기 종래방법 역시 정전기력에만 의존하기 때문에 단위시간당 노즐 1개당 토출량이 매우 낮아 생산성이 떨어지고, 노즐 교체 및 청소가 어려운 문제점이 있었다.Polymer, 2003, Vol. 44, 6353 uses a teflon needle with an internal diameter of 0.7 mm and a thickness of 0.2 mm, which is used to simultaneously pump two solutions with a cylinder pump so that the two solutions merge at the needle section. Although a method of producing a composite side-side composite nanofiber by electrospinning by supplying a platinum electrode in a solution is disclosed. However, since the conventional method also depends only on electrostatic force, the discharge amount per nozzle per unit time is very low, resulting in high productivity. Falling, there was a problem that the nozzle replacement and cleaning is difficult.
또한, 상기 종래방법들은 방사용액이 섬유상이 아닌 용액상태로 컬렉터 상에 떨어지는 현상(이하 "드롭렛 현상"이라고 한다)이 심하게 발생되어 2성분 복합 나노섬유 웹의 품질이 저하되는 문제도 있었다.In addition, in the conventional methods, a phenomenon in which the spinning solution falls on the collector in a solution state that is not fibrous (hereinafter, referred to as a "droplet phenomenon") is severely generated, thereby degrading the quality of the two-component composite nanofiber web.
본 발명은 과제는 고전압 인가로 인한 작업 위험성을 최소화할 수 있고, 2성분 복합 나노섬유의 생산성을 크게 향상시킬 수 있고, 나노섬유 제조시 드롭렛 현상을 방지하여 2성분 복합 나노섬유 웹의 품질을 향상시킬 수 있는 2성분 복합 나노섬유 제조용 방사장치를 제공하는 것이다.The present invention can minimize the work risk due to high voltage application, can greatly improve the productivity of the two-component composite nanofibers, and prevent the droplet phenomenon when manufacturing nanofibers to improve the quality of the two-component composite nanofiber web It is to provide a spinning device for producing a two-component composite nanofiber that can be improved.
본 발명의 또 다른 과제는 상기 2성분 복합 나노섬유 제조용 방사튜브를 사용해서 높은 생산성으로 고품질의 2성분 복합 나노섬유를 제조하는 방법을 제공하는 것이다.Another object of the present invention is to provide a method for producing a high quality two-component composite nanofibers with high productivity using the spinning tube for producing a two-component composite nanofibers.
이와 같은 과제를 달성하기 위해서 본 발명에서는 2성분 복합 나노섬유 제조용 방사장치를 (i) 원통형 및 원추형 중에서 선택된 하나의 형태를 구비하는 방사튜브 본체(Ta), 상기 방사튜브 본체(Ta)의 내부에 상기 방사튜브 본체(Ta)의 길이방향을 따라 형성되어 있는 다각형 튜브상 중공부(Tb) 및 상기 방사튜브 본체(Ta)의 상부면으로부터 하부방향으로 일정한 거리(h)만큼 떨어진 지점부터 방사튜브 본체(Ta)의 하부면까지 방사튜브 본체(Ta)의 길이방향을 따라 상기 다각형 튜브상 중공부(Tb)의 모서리부분 각각과 마주보는 위치 각각에 설치되어 있는 노즐(Tc)들로 구성되며, 상기 노즐(Tc)들 각각은 상기 다각형 튜브상 중공부(Tb)의 모서리 부분들 중에서 선택된 하나의 모서리 부분과 쌍을 이루며 마주보도록 설치되어 있으며, 상기 다각형 튜브상 중공부(Tb)의 모서리 부분들이 방사튜브 본체(Ta)의 외주면과 맞닿아 있는 구조를 구비하는 방사튜브(T)와 (ii) 상기 방사튜브(T)와 연결되어 있으며, 2중관 구조의 원통형 및 원추형 중에서 선택된 하나의 형태를 구비하는 방사액 분배튜브(1)로 구성한다.In order to achieve the above object, in the present invention, the spinning device for producing a two-component composite nanofiber is (i) a spinning tube body (Ta) having one form selected from a cylindrical shape and a conical shape, and inside the spinning tube body Ta. Polygon tube-shaped hollow portion (Tb) formed along the longitudinal direction of the radiation tube body (Ta) and the radiation tube body from a point away from the upper surface of the radiation tube body (Ta) by a predetermined distance (h) in the lower direction It consists of nozzles (Tc) which are provided at each of the positions facing the corners of the polygonal tube-shaped hollow portion (Tb) along the longitudinal direction of the radiating tube body (Ta) to the lower surface of (Ta), Each of the nozzles Tc is provided to face each other in pair with one of the corner portions selected from the corner portions of the polygonal tube-shaped hollow portion Tb, and the The radiating tube (T) having a structure in which the edge portion is in contact with the outer circumferential surface of the radiating tube body (Ta) and (ii) connected to the radiating tube (T), one of the cylindrical and conical selected from the double tube structure Consists of a spinning liquid distribution tube (1) having a form.
또한, 본 발명은 (i) 상기 방사튜브(T)와 방사액 분배튜브(1)를 회전시켜 주면서 전압발생장치(6)로 상기 방사튜브(T)와 방사액 분배튜브(1)에 고전압을 걸어준 다음, (ii) 상기 2중관 구조의 방사액 분배튜브(1)를 이루는 외측관(1c) 내로 제1방사용액을 공급함과 동시에 상기 2중관 구조의 방사액 분배튜브(1)를 이루는 내측관(1b) 내로 상기 제1방사용액과 상이한 제2방사용액을 공급한 다음, (iii) 방사액 분배튜브의 외측관(1c) 내로 공급된 제1방사용액을 방사튜브(T)를 이루는 노즐(Tc)로 공급하고, 방사액 분배튜브의 내측관(1b) 내로 공급된 제2방사용액을 방사튜브(T)를 이루는 다각형 튜브상 중공부(Tb)로 공급한 다음, (iv) 노즐(Tc)로 공급된 제1방사용액과 방사튜브(T)를 이루는 다각형 튜브상 중공부(Tb)로 공급된 제2방사용액을 원심력과 전기력을 이용하여 방사튜브(T)를 이루는 다각형 튜브상 중공부(Tb)의 모서리 부분을 통해 전압발생장치(6)에 의해 고전압이 걸려 있는 컬렉터(2) 방향으로 방사하여 2성분 복합 나노섬유를 제조한다.In addition, the present invention (i) by rotating the spinning tube (T) and the spinning liquid distribution tube (1) a high voltage to the spinning tube (T) and the spinning liquid distribution tube (1) with a voltage generator (6) And then (ii) supplying the first spinning solution into the
본 발명은 정전기력과 원심력을 동시에 이용하기 때문에 2성분 복합 나노섬유를 높은 생산성(토출량)으로 제조할 수 있고, 용매 휘발 및 회수가 용이하고, 방사액이 섬유상이 아닌 용액상태로 컬렉터 상에 떨어지는 현상(드롭 현상)도 효과적으로 방지하여 2성분 복합 나노섬유 웹의 품질을 향상시키는 효과가 있다.In the present invention, since the electrostatic force and centrifugal force are used simultaneously, the bicomponent composite nanofibers can be manufactured with high productivity (discharge amount), solvent volatilization and recovery are easy, and the spinning solution falls on the collector in a solution state instead of fibrous. It also effectively prevents (drop phenomenon) to improve the quality of the two-component composite nanofiber web.
도 1은 본 발명에 따른 2성분 복합 나노섬유를 제조하는 공정 개략도.1 is a process schematic diagram of producing a bicomponent composite nanofiber according to the present invention.
도 2는 도 1 중 방사튜브(T)의 확대 모식도.FIG. 2 is an enlarged schematic view of the radiation tube T in FIG. 1. FIG.
도 3은 본 발명의 2성분 복합 나노섬유 제조용 방사튜브(T)에서 코어-시스형 2성분 복합 나노섬유가 형성되는 메카니즘을 나타내는 모식도.Figure 3 is a schematic diagram showing the mechanism in which the core-sheath bicomponent composite nanofibers are formed in the spinning tube (T) for producing a bicomponent composite nanofiber of the present invention.
도 4 내지 도 5는 본 발명의 방사액 분배튜브(1)에 형성된 다각형 튜브상 중공(Tb)의 모서리 부분에 노즐(Tc)이 형성된 상태를 나타내는 모식도.4 to 5 are schematic diagrams showing a state in which a nozzle Tc is formed at a corner of a polygonal tube-shaped hollow Tb formed in the spinning
도 6은 실시예 1로 제조한 코어-시스형 2성분 복합 나노섬유의 주사전자현미경 사진.Figure 6 is a scanning electron micrograph of the core-sheath bicomponent composite nanofibers prepared in Example 1.
도 7은 실시예 2로 제조한 중공형 탄소나노섬유의 주사전자현미경 사진.7 is a scanning electron micrograph of the hollow carbon nanofibers prepared in Example 2;
도 8은 실시예 3으로 제조한 코어-시스형 2성분 복합 나노섬유의 주사전자현미경 사진.8 is a scanning electron micrograph of the core-sheath bicomponent composite nanofiber prepared in Example 3. FIG.
도 9는 실시예 4로 제조한 중공형 탄소나노섬유의 주사전자현미경 사진.9 is a scanning electron micrograph of the hollow carbon nanofibers prepared in Example 4;
도 10은 실시예 5로 제조한 코어-시스형 2성분 복합 나노섬유의 주사전자현미경 사진.10 is a scanning electron micrograph of the core-sheath bicomponent composite nanofiber prepared in Example 5. FIG.
도 11은 실시예 6으로 제조한 중공형 탄소나노섬유의 주사전자현미경 사진.11 is a scanning electron micrograph of the hollow carbon nanofibers prepared in Example 6.
도 12는 비교실시예 1로 제조한 코어-시스형 2성분 복합 나노섬유의 주사전자현미경 사진.12 is a scanning electron micrograph of a core-sheath bicomponent composite nanofiber prepared in Comparative Example 1. FIG.
이하, 첨부한 도면 등을 통하여 본 발명을 상세하게 설명한다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.
본 발명에 따른 2성분 복합 나노섬유 제조용 방사장치는 도 1에 도시된 바와 같이 (i) 원통형 및 원추형 중에서 선택된 하나의 형태를 구비하는 방사튜브 본체(Ta), 상기 방사튜브 본체(Ta)의 내부에 상기 방사튜브 본체(Ta)의 길이방향을 따라 형성되어 있는 다각형 튜브상 중공부(Tb) 및 상기 방사튜브 본체(Ta)의 상부면으로부터 하부방향으로 일정한 거리(h)만큼 떨어진 지점부터 방사튜브 본체(Ta)의 하부면까지 방사튜브 본체(Ta)의 길이방향을 따라 상기 다각형 튜브상 중공부(Tb)의 모서리부분 각각과 마주보는 위치 각각에 설치되어 있는 노즐(Tc)들로 구성되며, 상기 노즐(Tc)들 각각은 상기 다각형 튜브상 중공부(Tb)의 모서리 부분들 중에서 선택된 하나의 모서리 부분과 쌍을 이루며 마주보도록 설치되어 있으며, 상기 다각형 튜브상 중공부(Tb)의 모서리 부분들이 방사튜브 본체(Ta)의 외주면과 맞닿아 있는 구조를 구비하는 방사튜브(T); 및 (ii) 상기 방사튜브(T)와 연결되어 있으며, 2중관 구조의 원통형 및 원추형 중에서 선택된 하나의 형태를 구비하는 방사액 분배튜브(1);를 포함한다.Spinning apparatus for producing a two-component composite nanofiber according to the present invention, as shown in Figure 1 (i) a spinning tube body (Ta) having one form selected from cylindrical and conical, the inside of the spinning tube body (Ta) The radiation tube from a point away from the polygonal tube-shaped hollow portion (Tb) formed along the longitudinal direction of the radiation tube body (Ta) and a predetermined distance (h) in the lower direction from the upper surface of the radiation tube body (Ta) It consists of nozzles (Tc) which are provided at each of the positions facing the corners of the polygonal tube-shaped hollow portion (Tb) along the longitudinal direction of the radiation tube body (Ta) to the lower surface of the body (Ta), Each of the nozzles Tc is provided to face each other in pairs with one of the corner portions selected from the corner portions of the polygonal tube-shaped hollow portion Tb, and the edge portion of the polygonal tube-shaped hollow portion Tb. Spinning tube (T) having a structure in which the contact with the outer peripheral surface of the spinning tube body (Ta); And (ii) a spinning solution distribution tube (1) connected to the spinning tube (T) and having one of a cylindrical and conical shape having a double pipe structure.
상기 방사튜브 본체(Ta)의 상부면으로부터 하부방향으로 일정한 거리(h)만큼 떨어진 지점부터 방사튜브 본체(Ta)의 하부면까지 방사튜브 본체(Ta)의 길이방향을 따라 방사튜브(T)를 구성하는 다각형 튜브상 중공부(Tb)의 모서리 부분 각각과 마주보는 위치 각각에 노즐(Tc)들이 설치되어 있다.Spinning tube (T) along the longitudinal direction of the radiating tube body (Ta) from a point away from the upper surface of the radiating tube body (Ta) by a predetermined distance (h) in the lower direction to the lower surface of the radiating tube body (Ta) The nozzles Tc are provided at positions facing the corner portions of the polygonal tubular hollow portion Tb constituting each other.
상기 노즐(Tc)들 각각은 상기 다각형 튜브상 중공부(Tb)의 모서리 부분들 중에서 선택된 하나의 모서리 부분과 쌍을 이루며 마주보도록 설치되어 있다.Each of the nozzles Tc is provided to face each other in pair with one of the corner portions selected from the corner portions of the polygonal tubular hollow portion Tb.
상기 방사튜브(T)와 방사액 분배튜브(1)는 처음부터 일체로 제작, 형성될 수도 있고, 각각 별도로 제조된 후 조립에 의해 서로 연결될 수도 있다.The spinning tube (T) and the spinning liquid distribution tube (1) may be integrally manufactured and formed from the beginning, or may be separately manufactured and then connected to each other by assembling.
다음으로는, 본 발명에 따른 2성분 복합 나노섬유의 제조방법을 살펴보면, 도 1에 도시된 바와 같이 (i) 상기 방사튜브(T)와 방사액 분배튜브(1)를 회전시켜 주면서 전압발생장치(6)로 상기 방사튜브(T)와 방사액 분배튜브(1)에 고전압을 걸어준 다음, (ii) 상기 2중관 구조의 방사액 분배튜브(1)를 이루는 외측관(1c) 내로 제1방사용액을 공급함과 동시에 상기 2중관 구조의 방사액 분배튜브(1)를 이루는 내측관(1b) 내로 상기 제1방사용액과 상이한 제2방사용액을 공급한 다음, (iii) 방사액 분배튜브의 외측관(1c) 내로 공급된 제1방사용액을 방사튜브(T)를 이루는 노즐(Tc)로 공급하고, 방사액 분배튜브의 내측관(1b) 내로 공급된 제2방사용액을 방사튜브(T)를 이루는 다각형 튜브상 중공부(Tb)로 공급한 다음, (iv) 노즐(Tc)로 공급된 제1방사용액과 방사튜브(T)를 이루는 다각형 튜브상 중공부(Tb)로 공급된 제2방사용액을 원심력과 전기력을 이용하여 방사튜브(T)를 이루는 다각형 튜브상 중공부(Tb)의 모서리 부분을 통해 전압발생장치(6)에 의해 고전압이 걸려 있는 컬렉터(2) 방향으로 방사하여 2성분 복합 나노섬유를 제조한다.Next, looking at the manufacturing method of the two-component composite nanofiber according to the present invention, as shown in Figure 1 (i) a voltage generator while rotating the spinning tube (T) and the spinning solution distribution tube (1) (6) applying a high voltage to the spinning tube (T) and the spinning liquid distribution tube (1), and (ii) into the outer tube (1c) forming the spinning liquid distribution tube (1) of the double pipe structure; While supplying the spinning solution and supplying a second spinning solution different from the first spinning solution into the
이때, 제2방사용액 공급관(3a)을 사용하여 방사액 분배튜브를 이루는 내측관(1b) 내로 제2방사용액을 공급하고, 제1방사용액 공급관(3b)를 사용하여 방사액 분배튜브를 이루는 외측관(1c) 내로 제1방사용액을 공급한 다음, 방사액 분배튜브의 외측관(1c) 내로 공급된 제1방사용액을 방사튜브(T)를 이루는 노즐(Tc)로 공급하고, 방사액 분배튜브의 내측관(1b) 내로 공급된 제2방사용액을 방사튜브(T)를 이루는 다각형 튜브상 중공부(Tb)로 공급한다.At this time, the second spinning solution is supplied into the
도 3은 방사튜브를 구성하는 다각형 튜브상 중공부(Tb)의 모서리 부분(Tb')에 공급된 제1방사용액(A : 코어 형성용 방사용액)과 제2방사용액(B : 시스 형성용 방사용액)의 흐름상태와 코어-시스형 2성분 복합 나노섬유가 형성되는 메카니즘을 나타내는 모식도이다.3 is a first spinning solution (A: spinning solution for forming a core) and a second spinning solution (B: for forming a sheath) supplied to the corner portion Tb 'of the polygonal tubular hollow portion Tb constituting the spinning tube. It is a schematic diagram showing the flow state of the spinning solution) and the mechanism by which the core-cis type bicomponent composite nanofibers are formed.
도 3에 도시된 바와 같이 상기 제1방사용액(A : 코어 형성용 방사용액)은 방사튜브를 이루는 직경이 상대적으로 작은 노즐(Tc)을 통해 방사튜브를 구성하는 다각형 튜브상 중공부의 모서리 부분(Tb')으로 공급되고, 상기 제2방사용액(B:시스 형성용 방사용액)은 직경이 상대적으로 큰 방사튜브의 다각형 튜브상 중공부(Tb)를 통해 방사튜브를 구성하는 다각형 튜브상 중공부의 모서리 부분(Tb')으로 공급되기 때문에 2성분 복합 나노섬유의 단면형태를 정확하게 조절할 수 있다.As shown in FIG. 3, the first spinning solution (A: spinning solution for forming a core) has a corner portion of a polygonal tubular hollow part constituting the spinning tube through a nozzle (Tc) having a relatively small diameter constituting the spinning tube ( Tb '), and the second spinning solution (B: spinning solution for forming a sheath) is a polygonal tubular hollow part constituting the spinning tube through a polygonal tubular hollow part (Tb) of a relatively large diameter spinning tube. Since it is supplied to the corner portion (Tb '), it is possible to accurately control the cross-sectional shape of the bicomponent composite nanofibers.
이상에서 설명한 본 발명에 따른 코어-시스형 2성분 복합 나노섬유의 제조 메카니즘은 종래 2개의 노즐을 코아-시스 형태로 배열하여 코어-시스형 2성분 복합 나노섬유를 제조하는 메카니즘과는 전혀 상이하다.The manufacturing mechanism of the core-sheath bicomponent composite nanofiber according to the present invention described above is completely different from the mechanism for producing the core-sheath bicomponent composite nanofiber by arranging two nozzles in a core-sheath form. .
본 발명은 다수개의 상기 모서리 부분(Tb')에서 동시에 2성분 복합 나노섬유가 제조되기 때문에 종래 노즐타입 방식과 비교시 생산성이 크게 향상되며, 방사튜브(T)의 형태를 변경하면 다양한 형태의 2성분 복합 나노섬유를 제조할 수 있다.In the present invention, since two-component composite nanofibers are simultaneously manufactured in a plurality of corner portions (Tb '), the productivity is greatly improved as compared with the conventional nozzle type method, and the shape of the spinning tube (T) is changed to 2 Component composite nanofibers can be prepared.
상기 2성분 복합 나노섬유는 코어-시스형(Core-sheath type) 복합 나노섬유 또는 사이드 바이 사이드형(Side by side type) 복합 나노섬유이며, 상기 코어-시스형 복합섬유는 편심형 코어-시스형 복합 나노섬유일 수도 있다.The two-component composite nanofibers are core-sheath type composite nanofibers or side by side type composite nanofibers, and the core-sheath composite fiber is an eccentric core-sheath type. It may be a composite nanofiber.
구현일례로서, 방사튜브(T)를 구성하는 노즐(Tc) 내로는 코어형성용 방사용액(제1방사용액)을 공급하고, 방사튜브(T)를 구성하는 다각형 튜브상 중공부(Tb) 내로는 시스형성용 방사용액(제2방사용액)을 공급하여 코어-시스형 복합 나노섬유를 제조한다.In one embodiment, a core forming spinning solution (first spinning solution) is supplied into the nozzle Tc constituting the spinning tube T, and into the polygonal tubular hollow portion Tb constituting the spinning tube T. Supplies a spinning solution for forming a sheath (second spinning solution) to produce a core-cis-type composite nanofiber.
이때, 도 2 및 도 5에 도시된 바와 같이 상기 방사튜브 본체(Ta)의 상부면으로부터 하부방향으로 일정한 거리(h)만큼 떨어진 지점부터 방사튜브 본체(Ta)의 하부면까지 방사튜브 본체(Ta)의 길이방향을 따라 방사튜브(T)를 구성하는 다각형 튜브상 중공부(Tb)의 모서리 부분 각각과 마주보는 위치에 3개의 노즐(Tc)들을 설치된 방사튜브(T)를 사용하면 코어성분이 3개인 코어-시스형 복합 나노섬유를 제조할 수 있다.At this time, as shown in Figures 2 and 5 from the upper surface of the radiating tube body (Ta) to a lower distance of a predetermined distance (h) in the downward direction from the radiating tube body (Ta) to the lower surface of the radiating tube body (Ta) When using the spinning tube (T) having three nozzles (Tc) in the position facing each corner of the polygonal tube-shaped hollow (Tb) constituting the spinning tube (T) along the longitudinal direction of Three core-cis type composite nanofibers can be produced.
또 다른 구현일례로서, 도 4에 도시된 바와 같이 방사튜브(T)를 구성하는 다각형 튜브상 중공부(Tb)의 모서리 꼭지점과 노즐(Tc)간의 거리(d)를 적절하게 조절하게 되면 사이드 바이 사이드형 복합 나노섬유를 제조할 수 있게 된다.As another embodiment, as shown in FIG. 4, when the distance d between the corner vertex of the polygonal tubular hollow part Tb constituting the spinning tube T and the nozzle Tc is properly adjusted, Side-type composite nanofibers can be produced.
구현일례로서, 서로 다른 고분자 용액 2종 중 1종을 방사튜브(T)를 구성하는 노즐(Tc) 내로 공급되는 제1방사용액으로 사용하고, 나머지 1종을 방사튜브(T)를 구성하는 다각형 튜브상 중공부(Tb) 내로 공급되는 제2방사용액으로 사용하여 코어-시스형 복합 나노섬유 또는 사이드 바이 사이드형 복합 나노섬유를 제조한다.As an embodiment, one of two different polymer solutions is used as the first spinning solution supplied into the nozzle Tc constituting the spinning tube T, and the other polygon is constituting the spinning tube T. The core-sheath composite nanofibers or the side-by-side composite nanofibers are manufactured using the second spinning solution supplied into the tubular hollow portion (Tb).
상기와 같이 제조된 코어-시스형 복합 나노섬유의 코어부를 유기용매 등으로 용해하며 중공섬유를 제조할 수도 있다.The hollow core may be prepared by dissolving the core of the core-sheath composite nanofiber prepared as described above with an organic solvent or the like.
또 다른 구현일례로서, 서로 다른 무기물이 포함된 프리커서 용액 2종 중 1종을 방사튜브(T)를 구성하는 노즐(Tc) 내로 공급되는 제1방사용액으로 사용하고, 나머지 1종을 방사튜브(T)를 구성하는 다각형 튜브상 중공부(Tb) 내로 공급되는 제2방사용액으로 사용하여 2성분 복합 무기 나노섬유를 제조한다.As another embodiment, one of two precursor solutions containing different inorganic materials is used as the first spinning solution supplied into the nozzle Tc constituting the spinning tube T, and the remaining one spinning tube is used. A bicomponent composite inorganic nanofiber is produced using the second spinning solution supplied into the polygonal tubular hollow portion Tb constituting (T).
이와 같이 제조된 2성분 복합 무기 나노섬유를 안정화 및 탄화처리하면 단일성분 또는 2성분 무기 나노섬유가 제조된다.When the two-component composite inorganic nanofibers prepared as described above are stabilized and carbonized, a single-component or two-component inorganic nanofiber is manufactured.
또 다른 구현일례로서, 고분자 용액을 방사튜브(T)를 구성하는 노즐(Tc) 내로 공급되는 제1방사용액으로 사용하고, 무기물이 포함된 프리커서 용액을 방사튜브(T)를 구성하는 다각형 튜브상 중공부(Tb) 내로 공급되는 제2방사용액으로 사용하여 코어성분이 고분자이고 시스 성분이 무기물로 구성된 코어-시스형 복합 나노섬유를 제조한다.As another embodiment, a polygonal tube using the polymer solution as the first spinning solution supplied into the nozzle Tc constituting the spinning tube T, and the precursor solution containing the inorganic material constituting the spinning tube T Using the second spinning solution supplied into the upper hollow portion (Tb) to produce a core-cis-type composite nanofibers composed of a polymer of the core component and the inorganic component of the sheath component.
상기와 같이 제조된 코어-시스형 복합 나노섬유의 코어 성분을 유기용매 등으로 용해 시키거나 탄화처리로 제거하게 되면 무기 중공섬유가 제조된다.When the core component of the core-sheath composite nanofibers prepared as described above is dissolved in an organic solvent or removed by carbonization, an inorganic hollow fiber is prepared.
또 다른 구현일례로서, 무기물이 포함된 프리커서 용액을 방사튜브(T)를 구성하는 노즐(Tc) 내로 공급되는 제1방사용액으로 사용하고, 고분자 용액을 방사튜브(T)를 구성하는 다각형 튜브상 중공부(Tb) 내로 공급되는 제2방사용액으로 사용하여 코어성분이 무기물이고 시스성분이 고분자로 구성된 코어-시스형 복합 나노섬유를 제조한다.As another embodiment, a precursor solution containing an inorganic material is used as the first spinning solution supplied into the nozzle Tc constituting the spinning tube T, and the polymer solution is a polygonal tube constituting the spinning tube T. By using the second spinning solution supplied into the upper hollow portion (Tb) to prepare a core-sheath composite nanofibers, the core component is an inorganic material and the sheath component is composed of a polymer.
본 발명의 방사장치를 이용하여 중공 탄소 나노섬유를 제조하는 구현일례를 살펴보면, 수용성 폴리비닐알코올 용액을 방사튜브(T)를 구성하는 노즐(Tc) 내로 공급되는 제1방사용액으로 사용하고, 폴리아크릴로니트릴 용액을 방사튜브(T)를 구성하는 다각형 튜브상 중공부(Tb) 내로 공급되는 제2방사용액으로 사용하여 코어-시스형 복합나노섬유를 제조한 다음, 코어부를 형성하는 수용성 폴리비닐알코올을 물로 제거하여 중공 폴리아크릴로니트릴 섬유를 제조한 다음, 제조된 중공 폴리아크릴로니트릴 섬유를 안정화 및 탄화처리하여 중공 탄소 나노섬유를 제조한다.Looking at an embodiment of manufacturing hollow carbon nanofibers using the spinning device of the present invention, using a water-soluble polyvinyl alcohol solution as the first spinning solution supplied into the nozzle (Tc) constituting the spinning tube (T), poly The acrylonitrile solution is used as a second spinning solution supplied into the polygonal tubular hollow portion (Tb) constituting the spinning tube (T) to produce a core-sheath composite nanofiber, and then a water-soluble polyvinyl to form a core portion. The alcohol is removed with water to prepare hollow polyacrylonitrile fibers, and then the hollow polyacrylonitrile fibers are stabilized and carbonized to prepare hollow carbon nanofibers.
이때, 방사튜브(T)를 구성하는 다각형 튜브상 중공부(Tb)의 모서리 부분 각각에 2개 이상의 노즐(Tc)들이 설치된 방사튜브를 사용하게 되면 다공성 탄소 나노섬유가 제조된다.In this case, porous carbon nanofibers are manufactured by using a spinning tube provided with two or more nozzles Tc at each corner portion of the polygonal tubular hollow portion Tb constituting the spinning tube T.
상기와 같이 제조된 중공 탄소 나노섬유 또는 다공성 탄소 나노섬유는 필터소재, 2차전지 멤브레인 소재, 전극재료, 고기능성 의류 소재, 약물전달 소재 등으로 유용하다.The hollow carbon nanofibers or porous carbon nanofibers prepared as described above are useful as filter materials, secondary battery membrane materials, electrode materials, high functional clothing materials, drug delivery materials, and the like.
이하, 실시예를 통하여 본 발명을 보다 구체적으로 살펴본다.Hereinafter, the present invention will be described in more detail with reference to Examples.
그러나, 본 발명은 하기 실시예에 의해 보호범위가 한정되는 것은 아니다.However, the present invention is not limited by the following examples.
실시예Example 1 One
폴리메틸메타아크릴레이트를 용매인 디메틸포름아미드에 용해하여 고형분이 10중량%인 폴리메틸메타아크릴레이트 용액(제1방사용액)을 제조하였다.Polymethyl methacrylate was dissolved in dimethylformamide as a solvent to prepare a polymethyl methacrylate solution (first spinning solution) having a solid content of 10% by weight.
폴리아크릴로니트릴을 용매인 디메틸포름아미드에 용해하여 고형분이 12중량%인 폴리아크릴로니트릴 용액(제2방사용액)을 제조하였다.Polyacrylonitrile was dissolved in dimethylformamide as a solvent to prepare a polyacrylonitrile solution (second spinning solution) having a solid content of 12% by weight.
다음으로는, 도 1에 도시된 바와 같이 (i) 외경이 45㎜이고, 길이가 8㎜인 원통형의 방사튜브 본체(Ta), 상기 방사튜브 본체(Ta)의 길이방향을 따라 형성되어 있는 9각형 튜브상 중공부(Tb) 및 상기 방사튜브 본체(Ta)의 상부면으로부터 아래로 3㎜(h) 만큼 떨어진 지점부터 방사튜브 본체(Ta)의 하부면까지 방사튜브 본체(Ta)의 길이방향을 따라 상기 다각형 튜브상 중공부(Tb)의 모서리 부분 각각과 마주보는 위치에 설치되어 있는 직경 0.9㎜의 노즐(Tc)로 구성되며, 상기 9각형 튜브상 중공부(Tb)의 모서리 부분들이 방사튜브 본체(Ta)의 외주면과 맞닿아 있는 구조를 구비하는 방사튜브(T)와 (ii) 상기 방사튜브(T)와 연결되어 있으며, 2중관 구조의 원통형 및 형태를 구비하는 방사액 분배튜브(1)를 350rpm으로 회전시켜주면서 전압발생장치(6)로 상기 방사튜브(T) 및 방사액 분배튜브(1)에 35kV의 전압을 걸어준 다음, 상기 방사튜브(T)를 직경이 0.9㎜인 노즐(Tc)내로 폴리메틸메타아크릴레이트 용액(제1방사용액)을 공급함과 동시에 상기 방사튜브(T)를 이루는 9각형 튜브상 중공부(Tb) 내로 폴리아크릴로니트릴 용액(제2방사용액)을 공급한 다음, 원심력과 전기력을 이용하여 방사튜브(T)를 구성하는 9각형 튜브상 중공부(Tb)의 모서리 부분을 통해 상기 공급된 상기 방사용액들을 35kV의 전압이 걸려 있는 컬렉터(2) 방향으로 전기방사하여 코어-시스형 2성분 복합 나노섬유를 제조하였다. 고분자 용액인 폴리아크릴로니트릴 용액(제2방사용액)은 분당 0.25cc로 공급하였고 폴리메틸메타아크릴레이트 용액(제1방사용액)은 분당 0.20cc로 공급하였다. 이때 컬렉터(2)와 방사튜브(1) 간의 거리는 35㎝로 하였다.Next, as shown in FIG. 1, (i) a cylindrical radiating tube body Ta having an outer diameter of 45 mm and a length of 8 mm, and formed along the longitudinal direction of the radiating tube body Ta. Longitudinal direction of the radiating tube main body Ta from the point of the tube-shaped hollow part Tb and 3 mm (h) down from the upper surface of the said radiating tube main body Ta to the lower surface of the radiating tube main body Ta It consists of a nozzle (Tc) of 0.9 mm in diameter installed in a position facing each of the corner portions of the polygonal tubular hollow portion (Tb) along, the corner portions of the pentagonal tubular hollow portion (Tb) is radiated Spinning tube (T) having a structure in contact with the outer circumferential surface of the tube body (Ta) and (ii) Spinning liquid distribution tube which is connected to the spinning tube (T), and having a cylindrical shape and a double tube structure ( 1) the spinning tube (T) and spinning with a voltage generator (6) while rotating at 350rpm A voltage of 35 kV was applied to the
상기와 같이 제조된 코어-시스형 2성분 복합 나노섬유의 주사전자현미경 사진은 도 6과 같았다.Scanning electron micrographs of the core-cis type bicomponent composite nanofibers prepared as described above were as shown in FIG. 6.
도 6에서는 코아성분인 폴리메틸메타아크릴레이트 성분과 시스성분인 폴리아크릴니트릴로 구성된 2성분 복합 나노섬유가 균일하게 잘 형성되어 있는 것을 보여주고 있다.FIG. 6 shows that two-component composite nanofibers composed of a polymethyl methacrylate component as a core component and a polyacrylonitrile as a cis component are uniformly formed well.
실시예Example 2 2
실시예 1 에서 제조한 코어-시스형 2성분 복합 나노섬유를 220℃로 1시간 30분 동안 안정화 시킨 다음, 질소분위기하에서 1,500℃로 탄화처리하여 코어성분인 폴리메틸메타아크릴레이트가 제거된 중공 탄소나노섬유를 제조하였다. 제조된 중공 탄소나노섬유의 주사전자현미경 사진은 도 7과 같았다. 도 7에서 중공부가 잘 형성되어 있음을 보여준다.The core-cis type bicomponent composite nanofiber prepared in Example 1 was stabilized at 220 ° C. for 1 hour and 30 minutes, and then carbonized at 1,500 ° C. under nitrogen atmosphere to remove polymethyl methacrylate as a core component. Nanofibers were prepared. Scanning electron micrographs of the prepared hollow carbon nanofibers were as shown in FIG. 7. 7 shows that the hollow part is well formed.
실시예Example 3 3
방사튜브 본체(Ta)의 상부면으로부터 하부방향으로 6㎜(h) 떨어진 위치에 노즐(Tc)의 상부면이 위치하도록 노즐(Tc)을 설치한 것을 제외하고는 실시예 1과 동일한 방법으로 코어-시스형 2성분 복합 나노 섬유를 제조하였다. 제조된 코어-시스형 2성분 복합 나노섬유의 주사전자현미경 사진은 도 8과 같았다.Cores in the same manner as in Example 1 except that the nozzle Tc is installed such that the upper surface of the nozzle Tc is positioned at a
실시예Example 4 4
실시예 3에서 제조한 코어-시스형 2성분 복합 나노섬유를 220℃에서 1시간 30분 동안 안정화시킨 다음, 질소분위기하에서 1,500℃로 탄화처리하여 코어 성분인 폴리메틸메타아크릴레이트가 제거된 중공 탄소나노섬유를 제조하였다. 제조된 중공 탄소나노섬유의 주사전자현미경 사진은 도 9와 같았다. 도 9에서 중공부가 잘 형성되어 있음을 보여준다.The core-cis-type bicomponent composite nanofiber prepared in Example 3 was stabilized at 220 ° C. for 1 hour 30 minutes, and then carbonized at 1,500 ° C. under nitrogen atmosphere to remove the polymethylmethacrylate as a core component. Nanofibers were prepared. Scanning electron micrographs of the prepared hollow carbon nanofibers were as shown in FIG. 9. 9 shows that the hollow part is well formed.
실시예Example 5 5
방사튜브 본체(Ta)의 상부면으로부터 하부방향으로 9㎜(h) 떨어진 위치에 노즐(Tc)의 상부면이 위치하도록 노즐(Tc)을 설치한 것을 제외하고는 실시예 1과 동일한 방법으로 코어-시스형 2성분 복합 나노 섬유를 제조하였다. 제조된 코어-시스형 2성분 복합 나노섬유의 주사전자현미경 사진은 도 10과 같았다.Cores in the same manner as in Example 1 except that the nozzle Tc is installed such that the upper surface of the nozzle Tc is positioned at a position 9 mm (h) downward from the upper surface of the spinning tube body Ta. A cis-type bicomponent composite nanofiber was prepared. Scanning electron micrographs of the prepared core-sheath bicomponent composite nanofibers were as shown in FIG. 10.
실시예Example 6 6
실시예 5에서 제조한 코어-시스형 2성분 복합 나노섬유를 220℃에서 1시간 30분 동안 안정화시킨 다음, 질소분위기하에서 1,500℃로 탄화처리하여 코어 성분인 폴리메틸메타아크릴레이트가 제거된 중공 탄소나노섬유를 제조하였다. 제조된 중공 탄소나노섬유의 주사전자현미경 사진은 도 11과 같았다. 도 11에서 중공부가 잘 형성되어 있음을 보여준다.The core-cis-type bicomponent composite nanofiber prepared in Example 5 was stabilized at 220 ° C. for 1 hour 30 minutes, and then carbonized at 1,500 ° C. under nitrogen atmosphere to remove the polymethylmethacrylate as a core component. Nanofibers were prepared. Scanning electron micrographs of the prepared hollow carbon nanofibers were as shown in FIG. 11. 11 shows that the hollow part is well formed.
비교실시예Comparative Example 1 One
방사튜브 본체(Ta)의 상부면과 동일한 위치에 노즐(Tc)의 상부면이 위치하도록, 다시말해 방사튜브 본체(Ta)의 상부면으로부터 노즐(Tc)의 상부면이 떨어진 거리(h)가 0㎜가 되도록, 노즐(Tc)을 설치한 것을 제외하고는 실시예 1과 동일한 방법으로 코어-시스형 2성분 복합 나노섬유를 제조하였다. 제조된 코어-시스형 2성분 복합 나노섬유를 220℃에서 1시간 30분 동안 안정화시킨 다음, 질소분위기하에서 1,500℃로 탄화처리하여 중공 탄소나노섬유를 제조하였다. 제조된 중공 탄소나노섬유 주사전자현미경 사진은 도 12와 같았다.In other words, the distance h from which the upper surface of the nozzle Tc is separated from the upper surface of the radiation tube body Ta is positioned so that the upper surface of the nozzle Tc is positioned at the same position as the upper surface of the radiation tube body Ta. A core-sheath bicomponent composite nanofiber was produced in the same manner as in Example 1 except that the nozzle Tc was set to 0 mm. The core-cis-type bicomponent composite nanofibers were stabilized at 220 ° C. for 1 hour and 30 minutes, and then carbonized at 1,500 ° C. under a nitrogen atmosphere to prepare hollow carbon nanofibers. The prepared hollow carbon nanofiber scanning electron micrographs were as shown in FIG. 12.
도 12에서는 코아부인 폴리메틸메타아크릴레이트와 시스부인 폴리아크릴로니트이 결합된 복합섬유 형태가 아니고 각개로 분리되어 섬유가 형성되는 것을 알 수가 있다. 그 이유는 2종류의 고분자가 서로 결합할 수 있는 시간적인 여유가 없기 때문에 각개의 고분자가 나노섬유 형태로 제조된 것을 보여준다. 도 12 중 일부는 한쪽이 터진 중공 탄소나노섬유 등도 보이기는 하나 전체적으로 폴리아크릴로니트릴 단독으로 형성된 중공이 아닌 탄소나노섬유가 형성되어 있음을 알 수가 있다.In FIG. 12, it can be seen that the fiber is formed by separating the polymethyl methacrylate, which is a core part, and the polyacrylonitrile, which is a cis part, but separated into individual fibers. The reason is that each polymer is manufactured in the form of nanofibers because there is no time for the two polymers to bind to each other. 12 shows one part of the hollow carbon nanofibers, but the hollow carbon nanofibers are not formed entirely of polyacrylonitrile.
* 부호의 설명 ** Explanation of Codes *
T : 방사튜브T: Spinning Tube
Ta : 방사튜브의 본체Ta: main body of the spinning tube
Tb : 방사튜브의 다각형 튜브상 중공부Tb is the hollow tube-shaped hollow part of the spinning tube
Tc : 노즐Tc: nozzle
1 : 방사액 분배튜브1: spinning liquid distribution tube
1a : 방사액 분배튜브의 본체1a: Main body of spinning liquid distribution tube
1b : 방사액 분배튜브의 내측관1b: inner tube of spinning liquid distribution tube
1c : 방사액 분배튜브의 외측관1c: Outer tube of spinning liquid distribution tube
2: 컬렉터2: collector
3: 방사용액 공급관3: spinning solution supply pipe
3a : 제2방사용액(시스 형성용 방사용액) 공급관3a: second spinning solution (spinning solution for forming sheath) supply pipe
3b : 제1방사용액(코어 형성용 방사용액) 공급관3b: first spinning solution (spinning solution for core formation) supply pipe
4 : 제1방사용액(코어 형성용 방사용액) 공급용 펌프4: pump for supplying the first spinning solution (spinning solution for core formation)
5 : 제2방사용액(시스 형성용 방사용액) 공급용 펌프5: pump for supplying the second spinning solution (the spinning solution for forming the sheath)
6 : 전압발생장치 6: voltage generator
F : 2성분 복합 나노섬유F: Bicomponent composite nanofiber
Fc : 2성분 복합 나노섬유의 코어부Fc: Core part of bicomponent composite nanofiber
Fs : 2성분 복합 나노섬유의 시스부Fs: Sheath part of bicomponent composite nanofiber
d : 노즐(Tc)과 상기 노즐과 가장 인접하는 다각형 튜브상 중공부(Tb)의 모서리 꼭지점 간의 거리.d: distance between the nozzle Tc and the corner vertex of the polygonal tubular hollow portion Tb closest to the nozzle.
A : 제1방사용액(코어 형성용 방사용액)A: 1st spinning solution (spinning solution for core formation)
B : 제2방사용액(시스 형성용 방사용액)B: second spinning solution (spinning solution for forming a sheath)
Tb' : 방사튜브의 다각형 튜브상 중공부 모서리 부분Tb ': Hollow corner of polygonal tube of spinning tube
h : 방사튜브 본체(Ta)의 상부면에서 노즐(Tc)의 상부면까지의 거리h: distance from the upper surface of the spinning tube body Ta to the upper surface of the nozzle Tc
본 발명은 고품질의 2성분 복합 나노섬유를 높은 생산성으로 제조하는데 사용될 수 있다.The present invention can be used to produce high quality bicomponent composite nanofibers with high productivity.
Claims (11)
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| CN113502553A (en) * | 2021-06-10 | 2021-10-15 | 武汉纺织大学 | Double-liquid input rotary spinning device |
| CN113502553B (en) * | 2021-06-10 | 2022-04-19 | 武汉纺织大学 | A double liquid input rotary spinning device |
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