WO2018191945A1 - Motor stator winding machine and method thereof - Google Patents
Motor stator winding machine and method thereof Download PDFInfo
- Publication number
- WO2018191945A1 WO2018191945A1 PCT/CN2017/081412 CN2017081412W WO2018191945A1 WO 2018191945 A1 WO2018191945 A1 WO 2018191945A1 CN 2017081412 W CN2017081412 W CN 2017081412W WO 2018191945 A1 WO2018191945 A1 WO 2018191945A1
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- winding
- motor stator
- rod
- stator winding
- winding machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F3/00—Coiling wire into particular forms
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings prior to their mounting into the machines
Definitions
- the invention relates to the technical field of a stator winding machine, and more particularly to a motor stator winding machine and a method thereof.
- the motor is a commonly used driving device, which needs to use a winding machine to wind copper wire on its stator.
- the winding machine used at present is mostly complicated, and the winding line control is difficult, and the stator is different in shape. Winding is less suitable.
- the technical problem to be solved by the present invention is to provide a motor stator winding machine with simple structure, easy control and strong applicability for the above-mentioned defects of the prior art;
- a motor stator winding method is also provided.
- a motor stator winding machine comprising a fixed arm; wherein a lower surface of the fixed arm is provided with a winding mechanism, a plurality of wire loops and a tensioning shaft;
- the winding mechanism comprises a driving motor, a winding rod and positioning a movable rod fixed to the movable end of the driving motor, the cross rod is provided with a first sliding rail, a first sliding block and two first positioning blocks; the first sliding block and the two first positioning blocks
- Each of the winding rods is fixedly connected to the first slider; the end of the winding rod is provided with a winding ring; and the positioning plate is provided with a corresponding to the winding rod Through the slot.
- the surface of the winding rod is sleeved with a bearing; and the side wall of the through groove is provided with an annular groove corresponding to the bearing.
- the winding ring is rotatably connected to the end of the winding rod.
- the motor stator winding machine of the present invention wherein the fixed arm is provided with a second sliding rail, a second sliding block and two second positioning blocks; the second sliding block and the two second positioning blocks Both are connected by a second spring; the tensioning shaft is fixedly connected to the second slider.
- the wire loop, the tensioning shaft and the surface of the winding ring are all provided with a scratch-resistant coating.
- a motor positioning winding method which is applied to the motor stator winding machine, wherein the copper wire is made up of a plurality of the wire loops, the tensioning shaft is tensioned, and the driving motor is operated to drive the Rotating the crossbar to drive the winding rod to guide the movement of the winding rod by the through groove on the positioning plate, the first slider, the first sliding rail, the The first positioning block and the first spring cause the winding rod to extend to the inner wall of the through groove, and the winding ring drives the copper wire to walk out of the set winding track to realize fast winding.
- the utility model has the beneficial effects that the driving motor runs, drives the crossbar to rotate, and then drives the winding rod to move, and guides the movement track of the winding rod by the through groove on the positioning plate, the first slider, the first sliding rail, the first
- the positioning block and the first spring cause the winding rod to extend through the inner wall of the groove, and the winding ring drives the copper wire to walk out of the set winding track to realize fast winding
- the structure is simple, the winding is easy to control, and the pass on the positioning plate is changed.
- the shape of the groove can be quickly applied to stator windings of different shapes and sizes, and the applicability is strong; the overall structure is simple, the cost is low, and the occupied space is small.
- FIG. 1 is a schematic structural view of a motor stator winding machine according to a preferred embodiment of the present invention
- FIG. 2 is a bottom view of a motor stator winding machine tensioning shaft, a second sliding rail, a second slider, a second positioning block, and a second spring in accordance with a preferred embodiment of the present invention.
- FIG. 1 The motor stator winding machine of the preferred embodiment of the present invention is shown in FIG. 1 , and referring to FIG. 2 , including the fixed arm 1 , the lower surface of the fixed arm 1 is provided with a winding mechanism 10 , a plurality of wire loops 11 and a tensioning shaft 12 .
- the winding mechanism 10 includes a driving motor 100, a winding rod 101 and a positioning plate 102; the movable end of the driving motor 100 is fixed with a cross bar 103, and the cross bar 103 is provided with a first sliding rail 104, a first sliding block 105 and two a positioning block 106; the first slider 105 and the two first positioning blocks 106 are connected by a first spring 107; the winding rod 101 is fixedly connected with the first slider 105; the winding rod 101 is provided with a winding ring 108 at the end
- the positioning plate 102 is provided with a through slot 109 corresponding to the winding rod 101; the driving motor 100 is operated to drive the crossbar 103 to rotate, thereby driving the winding rod 101 to move, and the winding rod 101 is passed through the slot 109 on the positioning plate 102.
- the trajectory is guided, and the first slider 105, the first sliding rail 104, the first positioning block 106 and the first spring 107 cause the winding rod 101 to extend through the inner wall of the slot 109, and the winding ring 108 drives the copper wire to walk out of the setting.
- the winding track realizes fast winding, the structure is simple, the winding is easy to control, and the positioning plate 102 is changed by Shape of the through groove 109 may quickly apply various form stator windings, applicability; overall structure is simple, low cost, small footprint.
- the surface of the winding rod 101 is sleeved with a bearing 110; the side wall of the through groove 109 is provided with an annular groove 111 corresponding to the bearing 110; the wear is reduced, the service life is long, and the running stability is strong.
- the winding ring 108 is rotatably coupled to the end of the bobbin 101 to prevent accidental distortion of the copper wire from affecting the winding.
- the fixed arm 1 is provided with a second sliding rail 13, a second sliding block 14 and two second positioning blocks 15; the second sliding block 14 and the two second positioning 15 blocks are both passed through the second
- the spring 16 is connected; the tensioning shaft 12 is fixedly connected with the second sliding block 14; the tensioning shaft 12 can be adaptively adjusted according to the tension of the copper wire, and the tensioning stability is good, thereby ensuring the stability during winding.
- the surface of the wire loop 11, the tensioning shaft 12 and the winding ring 108 are provided with a scratch-resistant coating to prevent scratching of the copper wire.
- a motor positioning winding method is implemented as follows.
- the copper wire is made up of a plurality of wire loops 11 and the tensioning shaft 12 is tensioned, and the driving motor 100 is operated to drive the crossbar 103 to rotate.
- the winding rod 101 is moved, and the movement track of the winding rod 101 is guided by the groove 109 on the positioning plate 102.
- the first slider 105, the first sliding rail 104, the first positioning block 106 and the first spring 107 make The winding rod 101 runs through the inner wall of the groove 109, and the winding ring 108 drives the copper wire to walk out of the set winding path to realize fast winding.
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- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
Description
本发明涉及定子绕线机技术领域，更具体地说，涉及一种电机定子绕线机及其方法。The invention relates to the technical field of a stator winding machine, and more particularly to a motor stator winding machine and a method thereof.
电机为人们所熟知的一种常用驱动设备，其生产时需要使用绕线机对其定子缠绕铜线；目前使用的绕线机结构大都较为复杂，绕线线路控制较难，且针对不同形状定子绕线适用性较差。The motor is a commonly used driving device, which needs to use a winding machine to wind copper wire on its stator. The winding machine used at present is mostly complicated, and the winding line control is difficult, and the stator is different in shape. Winding is less suitable.
本发明要解决的技术问题在于，针对现有技术的上述缺陷，提供一种结构简单、易于控制且适用性较强的电机定子绕线机；The technical problem to be solved by the present invention is to provide a motor stator winding machine with simple structure, easy control and strong applicability for the above-mentioned defects of the prior art;
还提供了一种电机定子绕线方法。A motor stator winding method is also provided.
本发明解决其技术问题所采用的技术方案是：The technical solution adopted by the present invention to solve the technical problem thereof is:
构造一种电机定子绕线机，包括固定臂；其中，所述固定臂下表面设置有绕线机构、多个导线环和张紧轴；所述绕线机构包括驱动电机、绕线杆和定位板；所述驱动电机活动端固定有横杆，所述横杆上设置有第一滑轨、第一滑块和两第一定位块；所述第一滑块与两所述第一定位块均通过第一弹簧连接；所述绕线杆与所述第一滑块固定连接；所述绕线杆端部设置有绕线环；所述定位板上设置有与所述绕线杆对应的通槽。Constructing a motor stator winding machine, comprising a fixed arm; wherein a lower surface of the fixed arm is provided with a winding mechanism, a plurality of wire loops and a tensioning shaft; the winding mechanism comprises a driving motor, a winding rod and positioning a movable rod fixed to the movable end of the driving motor, the cross rod is provided with a first sliding rail, a first sliding block and two first positioning blocks; the first sliding block and the two first positioning blocks Each of the winding rods is fixedly connected to the first slider; the end of the winding rod is provided with a winding ring; and the positioning plate is provided with a corresponding to the winding rod Through the slot.
本发明所述的电机定子绕线机，其中，所述绕线杆表面套设有轴承；所述通槽侧壁设置有与所述轴承对应的环形槽。In the motor stator winding machine of the present invention, the surface of the winding rod is sleeved with a bearing; and the side wall of the through groove is provided with an annular groove corresponding to the bearing.
本发明所述的电机定子绕线机，其中，所述绕线环与所述绕线杆端部转动连接。In the motor stator winding machine of the present invention, the winding ring is rotatably connected to the end of the winding rod.
本发明所述的电机定子绕线机，其中，所述固定臂上设置有第二滑轨、第二滑块和两第二定位块；所述第二滑块与两所述第二定位块均通过第二弹簧连接；所述张紧轴与所述第二滑块固定连接。The motor stator winding machine of the present invention, wherein the fixed arm is provided with a second sliding rail, a second sliding block and two second positioning blocks; the second sliding block and the two second positioning blocks Both are connected by a second spring; the tensioning shaft is fixedly connected to the second slider.
本发明所述的电机定子绕线机，其中，所述导线环、所述张紧轴和所述绕线环表面均设置有防刮涂层。In the motor stator winding machine of the present invention, the wire loop, the tensioning shaft and the surface of the winding ring are all provided with a scratch-resistant coating.
一种电机定位绕线方法，应用上述电机定子绕线机，实现方法如下，铜线由多个所述导线环进行导线，所述张紧轴进行张紧，所述驱动电机运行，带动所述横杆转动，进而带动所述绕线杆运动，由所述定位板上所述通槽对所述绕线杆运动轨迹进行引导，所述第一滑块、所述第一滑轨、所述第一定位块和所述第一弹簧使得所述绕线杆延所述通槽内壁运行，所述绕线环带动铜线行走出设定的绕线轨迹，实现快速绕线。A motor positioning winding method, which is applied to the motor stator winding machine, wherein the copper wire is made up of a plurality of the wire loops, the tensioning shaft is tensioned, and the driving motor is operated to drive the Rotating the crossbar to drive the winding rod to guide the movement of the winding rod by the through groove on the positioning plate, the first slider, the first sliding rail, the The first positioning block and the first spring cause the winding rod to extend to the inner wall of the through groove, and the winding ring drives the copper wire to walk out of the set winding track to realize fast winding.
本发明的有益效果在于：驱动电机运行，带动横杆转动，进而带动绕线杆运动，由定位板上通槽对绕线杆运动轨迹进行引导，第一滑块、第一滑轨、第一定位块和第一弹簧使得绕线杆延通槽内壁运行，绕线环带动铜线行走出设定的绕线轨迹，实现快速绕线，结构简单，绕线易于控制，通过改变定位板上通槽形状可快速适用不同形状尺寸定子绕线，适用性强；整体结构简单，成本低，占用空间小。 The utility model has the beneficial effects that the driving motor runs, drives the crossbar to rotate, and then drives the winding rod to move, and guides the movement track of the winding rod by the through groove on the positioning plate, the first slider, the first sliding rail, the first The positioning block and the first spring cause the winding rod to extend through the inner wall of the groove, and the winding ring drives the copper wire to walk out of the set winding track to realize fast winding, the structure is simple, the winding is easy to control, and the pass on the positioning plate is changed. The shape of the groove can be quickly applied to stator windings of different shapes and sizes, and the applicability is strong; the overall structure is simple, the cost is low, and the occupied space is small.
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将结合附图及实施例对本发明作进一步说明，下面描述中的附图仅仅是本发明的部分实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他附图：In order to more clearly illustrate the embodiments of the present invention or the prior art, the present invention will be further described in conjunction with the accompanying drawings and embodiments. For ordinary technicians, other drawings can be obtained based on these drawings without any creative work:
图1是本发明较佳实施例的电机定子绕线机结构示意图；1 is a schematic structural view of a motor stator winding machine according to a preferred embodiment of the present invention;
图2是本发明较佳实施例的电机定子绕线机张紧轴、第二滑轨、第二滑块、第二定位块和第二弹簧仰视图。2 is a bottom view of a motor stator winding machine tensioning shaft, a second sliding rail, a second slider, a second positioning block, and a second spring in accordance with a preferred embodiment of the present invention.
为了使本发明实施例的目的、技术方案和优点更加清楚，下面将结合本发明实施例中的技术方案进行清楚、完整的描述，显然，所描述的实施例是本发明的部分实施例，而不是全部实施例。基于本发明的实施例，本领域普通技术人员在没有付出创造性劳动的前提下所获得的所有其他实施例，都属于本发明的保护范围。The present invention will be described in detail with reference to the embodiments of the present invention. Not all embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without any inventive effort are within the scope of the present invention.
本发明较佳实施例的电机定子绕线机如图1所示，同时参阅图2，包括固定臂1，固定臂1下表面设置有绕线机构10、多个导线环11和张紧轴12；绕线机构10包括驱动电机100、绕线杆101和定位板102；驱动电机100活动端固定有横杆103，横杆103上设置有第一滑轨104、第一滑块105和两第一定位块106；第一滑块105与两第一定位块106均通过第一弹簧107连接；绕线杆101与第一滑块105固定连接；绕线杆101端部设置有绕线环108；定位板102上设置有与绕线杆101对应的通槽109；驱动电机100运行，带动横杆103转动，进而带动绕线杆101运动，由定位板102上通槽109对绕线杆101运动轨迹进行引导，第一滑块105、第一滑轨104、第一定位块106和第一弹簧107使得绕线杆101延通槽109内壁运行，绕线环108带动铜线行走出设定的绕线轨迹，实现快速绕线，结构简单，绕线易于控制，通过改变定位板102上通槽109形状可快速适用不同形状尺寸定子绕线，适用性强；整体结构简单，成本低，占用空间小。The motor stator winding machine of the preferred embodiment of the present invention is shown in FIG. 1 , and referring to FIG. 2 , including the fixed arm 1 , the lower surface of the fixed arm 1 is provided with a winding mechanism 10 , a plurality of wire loops 11 and a tensioning shaft 12 . The winding mechanism 10 includes a driving motor 100, a winding rod 101 and a positioning plate 102; the movable end of the driving motor 100 is fixed with a cross bar 103, and the cross bar 103 is provided with a first sliding rail 104, a first sliding block 105 and two a positioning block 106; the first slider 105 and the two first positioning blocks 106 are connected by a first spring 107; the winding rod 101 is fixedly connected with the first slider 105; the winding rod 101 is provided with a winding ring 108 at the end The positioning plate 102 is provided with a through slot 109 corresponding to the winding rod 101; the driving motor 100 is operated to drive the crossbar 103 to rotate, thereby driving the winding rod 101 to move, and the winding rod 101 is passed through the slot 109 on the positioning plate 102. The trajectory is guided, and the first slider 105, the first sliding rail 104, the first positioning block 106 and the first spring 107 cause the winding rod 101 to extend through the inner wall of the slot 109, and the winding ring 108 drives the copper wire to walk out of the setting. The winding track realizes fast winding, the structure is simple, the winding is easy to control, and the positioning plate 102 is changed by Shape of the through groove 109 may quickly apply various form stator windings, applicability; overall structure is simple, low cost, small footprint.
如图1所示，绕线杆101表面套设有轴承110；通槽109侧壁设置有与轴承110对应的环形槽111；减小磨损，使用寿命长，且运行稳定性强。As shown in FIG. 1, the surface of the winding rod 101 is sleeved with a bearing 110; the side wall of the through groove 109 is provided with an annular groove 111 corresponding to the bearing 110; the wear is reduced, the service life is long, and the running stability is strong.
如图1所示，绕线环108与绕线杆101端部转动连接，防止铜线意外扭曲对绕线造成影响。As shown in FIG. 1, the winding ring 108 is rotatably coupled to the end of the bobbin 101 to prevent accidental distortion of the copper wire from affecting the winding.
如图1和图2所示，固定臂1上设置有第二滑轨13、第二滑块14和两第二定位块15；第二滑块14与两第二定位15块均通过第二弹簧16连接；张紧轴12与第二滑块14固定连接；便于使得张紧轴12能根据铜线张力自适应调节，张紧稳定性好，进而保证了绕线时的稳定性。As shown in FIG. 1 and FIG. 2, the fixed arm 1 is provided with a second sliding rail 13, a second sliding block 14 and two second positioning blocks 15; the second sliding block 14 and the two second positioning 15 blocks are both passed through the second The spring 16 is connected; the tensioning shaft 12 is fixedly connected with the second sliding block 14; the tensioning shaft 12 can be adaptively adjusted according to the tension of the copper wire, and the tensioning stability is good, thereby ensuring the stability during winding.
如图1和图2所示，导线环11、张紧轴12和绕线环108表面均设置有防刮涂层，避免刮伤铜线。As shown in FIGS. 1 and 2, the surface of the wire loop 11, the tensioning shaft 12 and the winding ring 108 are provided with a scratch-resistant coating to prevent scratching of the copper wire.
一种电机定位绕线方法，如图1和图2所示，实现方法如下，铜线由多个导线环11进行导线，张紧轴12进行张紧，驱动电机100运行，带动横杆103转动，进而带动绕线杆101运动，由定位板102上通槽109对绕线杆101运动轨迹进行引导，第一滑块105、第一滑轨104、第一定位块106和第一弹簧107使得绕线杆101延通槽109内壁运行，绕线环108带动铜线行走出设定的绕线轨迹，实现快速绕线。A motor positioning winding method, as shown in FIG. 1 and FIG. 2, is implemented as follows. The copper wire is made up of a plurality of wire loops 11 and the tensioning shaft 12 is tensioned, and the driving motor 100 is operated to drive the crossbar 103 to rotate. In turn, the winding rod 101 is moved, and the movement track of the winding rod 101 is guided by the groove 109 on the positioning plate 102. The first slider 105, the first sliding rail 104, the first positioning block 106 and the first spring 107 make The winding rod 101 runs through the inner wall of the groove 109, and the winding ring 108 drives the copper wire to walk out of the set winding path to realize fast winding.
应当理解的是，对本领域普通技术人员来说，可以根据上述说明加以改进或变换，而所有这些改进和变换都应属于本发明所附权利要求的保护范围。 It is to be understood that those skilled in the art will be able to make modifications and changes in accordance with the above description, and all such modifications and variations are intended to be included within the scope of the appended claims.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/CN2017/081412 WO2018191945A1 (en) | 2017-04-21 | 2017-04-21 | Motor stator winding machine and method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/CN2017/081412 WO2018191945A1 (en) | 2017-04-21 | 2017-04-21 | Motor stator winding machine and method thereof |
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| WO2018191945A1 true WO2018191945A1 (en) | 2018-10-25 |
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| CN205004909U (en) * | 2015-08-27 | 2016-01-27 | 苏州市圣玛特电机设备制造有限公司 | Vertical coil winding machine mechanism that winds line |
| CN205004922U (en) * | 2015-08-27 | 2016-01-27 | 苏州市圣玛特电机设备制造有限公司 | Single -end double -station turntable formula coiling machine is around winding displacement mould subassembly |
| CN106953479A (en) * | 2017-04-21 | 2017-07-14 | 深圳市立昌机电设备有限公司 | A motor stator winding machine and method thereof |
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