WO2018163343A1 - Rotary atomizing head for electrostatic coating machine - Google Patents
Rotary atomizing head for electrostatic coating machine Download PDFInfo
- Publication number
- WO2018163343A1 WO2018163343A1 PCT/JP2017/009407 JP2017009407W WO2018163343A1 WO 2018163343 A1 WO2018163343 A1 WO 2018163343A1 JP 2017009407 W JP2017009407 W JP 2017009407W WO 2018163343 A1 WO2018163343 A1 WO 2018163343A1
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- WIPO (PCT)
- Prior art keywords
- atomizing head
- paint
- guide grooves
- rotary atomizing
- edge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B3/00—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
- B05B3/02—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
- B05B3/10—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/04—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces
Definitions
- the present invention relates to a rotary atomizing head used in an electrostatic coating machine from which paint is discharged.
- This electrostatic coating machine includes a rotary atomizing head, and atomizes and sprays the paint by a centrifugal force generated by rotating the rotary atomizing head.
- the paint P supplied from a paint supply device passes through a feed tube 53 provided in the coating machine body 52. Then, it is supplied from the paint discharge hole 54 to the front 56 side of the rotary atomizing head 55.
- region 57 located in the outer peripheral part of the front surface 56 many paint guide grooves 58 are formed in the state arrange
- Patent Document 1 discloses a rotating cup (rotating atomizing head) that promotes atomization of paint by forming an outer peripheral portion in a concavo-convex shape and concentrating an electric field on the top of the convex portion.
- Patent Document 2 discloses an electrostatic coating machine that prevents the generation of bubbles on the coating surface by forming a large number of concave grooves opened at the outer peripheral end on the rotary atomizing head and releasing the paint in the form of liquid thread. Is disclosed.
- an electric field acts equally with respect to the whole outer peripheral part of the rotary atomizing head 55.
- the paint P flows to the outer peripheral side of the rotary atomizing head 55 and is charged while being divided by the paint guide groove 58.
- the electric field acting near the end portion of the paint guide groove 58 contributes to the charging of the paint P, but the electric field acting on other portions is: Since it does not contribute to the charging of the paint P, it is wasted. That is, in the conventional electrostatic coating machine 51, the paint P that has passed through the paint guide groove 58 is not efficiently charged. In this case, since the charge amount of the paint P does not increase so much, there is a problem that the application efficiency of the paint P to the object cannot be sufficiently improved.
- Patent Document 1 a liquid thread-like coating material is discharge
- the electric field does not concentrate in the recess, the amount of charge of the paint released from the recess is reduced. Therefore, also in this case, there is a problem that the coating efficiency of the paint cannot be sufficiently improved.
- Patent Document 2 is a technique for forming a large number of concave grooves on the rotary atomizing head, it is not intended to increase the charge amount, and therefore the coating efficiency of the paint cannot be improved.
- the present invention has been made in view of the above-mentioned problems, and its purpose is to rotate an electrostatic coating machine capable of improving the coating efficiency of the paint by increasing the charge amount of the paint to be released. To provide an atomizing head.
- the invention described in means 1 comprises a rotating body having a front surface, a back surface and a central axis, and a large number of paint guide grooves are formed over the entire circumference in an edge region located at the outer peripheral portion of the front surface.
- Electrostatic coating in which the paint supplied from the paint discharge holes formed radially and adjacent to each other and opened on the front side is charged through the paint guide grooves and discharged in the form of liquid threads
- a rotary atomizing head used in a machine wherein the plurality of paint guide grooves have groove end portions formed in a sharp shape that becomes narrower toward the edge of the edge region, The edge of the edge region is formed in a sawtooth shape having a plurality of teeth, and the tops of the plurality of teeth are respectively arranged corresponding to the positions of the groove end portions of the plurality of paint guide grooves.
- the Utatekiri Kaatama as its gist.
- the edge of the edge region located on the outer peripheral portion of the rotary atomizing head is formed in a sawtooth shape having a large number of teeth, the electric field is generated at the top of the teeth. Become focused.
- the top of the tooth portion is arranged corresponding to the position where the end portion of the paint guide groove is located, the paint that has passed through the paint guide groove is guided to the portion where the electric field is concentrated. As a result, the paint passing through the paint guide groove is efficiently charged, and the charge amount of the paint is surely increased, so that the coating efficiency of the paint can be improved.
- the outermost ends of the groove end portions in the large number of paint guide grooves may be disposed at the same position as the tops of the large number of tooth portions or closer to the groove start end portions in the large number of paint guide grooves. It is preferable that they are arranged at the same positions as the tops of a large number of teeth. If the end of the groove end is located closer to the groove start end in the paint guide groove than the top of the tooth, even if the paint passes through the paint guide groove and becomes liquid-like, the end of the groove This is because the paint may spread like a film when passing through the region between the extreme end of the part and the top of the tooth part.
- region is exhibiting the cross-sectional shape chamfered in the cut surface parallel to a central axis. In this way, the sharpness of the edge of the edge region is reduced, so that the rotary atomizing head can be handled easily. In addition, the edge of the edge region is less likely to break.
- the invention described in means 2 comprises a rotating body having a front surface, a back surface, and a central axis, and a state in which a large number of paint guide grooves are arranged radially and adjacent to each other in the edge region located at the outer peripheral portion of the front surface.
- Rotating atomizing head used in an electrostatic coating machine in which paint supplied from a paint discharge hole formed on the front side is charged through a plurality of paint guide grooves and discharged in the form of liquid thread
- the plurality of paint guide grooves have groove end portions formed in a sharp shape that becomes narrower as they approach the edge of the edge region, and the groove end portions in the edge region
- the gist of the rotary atomizing head for an electrostatic coating machine is characterized in that a recess having a shape recessed toward the groove start end portion of the plurality of paint guide grooves is formed in a region between .
- the recesses having a shape recessed toward the groove start end portions of the many paint guide grooves are formed in the region between the groove end portions in the edge region. For this reason, an electric field concentrates on the part which is not a recess in an edge area
- the end portion of the paint guide groove is disposed in a portion that is not a recess in the edge region, the paint that has passed through the paint guide groove is guided to the portion where the electric field is concentrated. .
- the paint passing through the paint guide groove is efficiently charged, and the charge amount of the paint is surely increased, so that the coating efficiency of the paint can be improved.
- the amount of depressions in the recess when the front outer peripheral portion is viewed from the front side is smaller than the length of the groove end portion. If it does in this way, formation of a recess becomes easy. Even if the recess is formed, the edge portion of the edge region is not greatly shaved, so that the strength reduction of the rotary atomizing head can be prevented. Furthermore, it is preferable that the maximum depression amount of the recess when the front outer peripheral portion is projected from the front side is equal to or larger than the length of the groove end portion. In this manner, the non-recessed portion in the edge region becomes sharper due to the formation of the concave portion, and the electric field is further concentrated on the non-recessed portion. As a result, the amount of charge of the paint to be released increases more reliably, so that the coating efficiency of the paint is further improved.
- the coating efficiency of the paint can be improved by increasing the charge amount of the paint to be released.
- Sectional drawing which shows an electrostatic coating machine.
- the front view which shows the rotary atomization head for electrostatic coating machines.
- the principal part front view which expands and shows area
- the front view which expands and shows area
- the fragmentary sectional view which shows a rotary atomization head.
- the principal part perspective view which expands and shows area
- the principal part perspective view which expands and shows area
- the principal part perspective view which shows the rotary atomization head in other embodiment The principal part perspective view which shows the rotary atomization head in other embodiment.
- Sectional drawing which shows the principal part which shows the electrostatic coating machine in a prior art.
- the front view which shows the rotary atomization head for electrostatic coating machines.
- the principal part front view which expands and shows the area
- FIG. 1 shows a painting facility 1 including an electrostatic coating machine 10.
- the electrostatic coating machine 10 of the present embodiment is a coating machine for performing coating on an object to be coated such as an automobile body, and is attached to the tip of a robot arm 3 provided in the painting robot 2. Then, when the control device (not shown) drives and controls the robot arm 3, the spraying direction and spraying position of the paint P1 (see FIG. 4) sprayed from the electrostatic coating machine 10 are changed.
- the electrostatic coating machine 10 includes a cylindrical coating machine main body 11, a cylindrical cylindrical part 13 that is rotated by an air motor 12 provided in the coating machine main body 11, and a cylindrical part 13.
- a rotary atomizing head 14 provided at the tip and a metal feed tube 15 extending in the axial direction in the cylindrical portion 13 are provided.
- a supply path 16 for selectively supplying the paint P ⁇ b> 1 and the cleaning agent to the rotary atomizing head 14 is formed.
- a paint supply device 17 is connected to the base end side of the feed tube 15.
- the paint supply device 17 is configured to supply a predetermined amount of paint P1 and a cleaning agent to the supply path 16 based on a control signal output from the control device. More specifically, the paint supply device 17 includes a valve, a pipe, and the like that switch the supplied paint P1 to another color paint or cleaning agent.
- the paint supply device 17 includes a pump for adjusting the supply amount of the paint P1 and the cleaning agent.
- the coating machine main body 11 is provided with a high voltage generator (not shown) which is a voltage applying means for generating a high voltage (for example, 90 kV).
- a high voltage for example, 90 kV.
- a high voltage is applied to the rotary atomizing head 14 by the high voltage generator, and the paint P1 supplied to the rotary atomizing head 14 is discharged in a charged state.
- the rotary atomizing head 14 has a front surface 21, a back surface 22, and a central axis O1.
- the rotary atomizing head 14 is a bell cup-shaped rotating body whose base material is a conductive metal material (aluminum in the present embodiment).
- a center cone portion 23 is provided at the center of the rotary atomizing head 14 so as to face the tip of the feed tube 15, and the center cone portion 23 is provided with a self-cleaning hole 24 opened on the front 21 side.
- the rotary atomizing head 14 is provided with a large number of paint discharge holes 25 communicating with the supply path 16.
- Each paint discharge hole 25 is disposed in the central portion 21 a of the front surface 21 of the rotary atomizing head 14 and opens on the front surface 21 side.
- the “center portion 21a of the front surface 21” is a portion of the front surface 21 that is orthogonal to the central axis O1, and is a circular region when the rotary atomizing head 14 is viewed from the front surface 21.
- Each paint discharge hole 25 is disposed so as to surround the self-cleaning hole 24. Specifically, the paint discharge holes 25 are arranged at equiangular intervals with respect to the central axis O1.
- the edge region 26 is located on the outer peripheral portion 21 b of the front surface 21 of the rotary atomizing head 14.
- the outer peripheral portion 21b of the front surface 21 is inclined to the opposite side of the coating machine body 11 by an angle ⁇ 1 (0 ° or more and 90 ° or less in the present embodiment) shown in FIG. This is a region that is connected to the central portion 21a via a curved surface.
- the edge region 26 (outer peripheral portion 21 b) is a region that forms an annular shape when the rotary atomizing head 14 is viewed from the front surface 21.
- the edge region 26 is formed with a large number of paint guide grooves 31 arranged radially and adjacent to each other over the entire circumference.
- the paint guide grooves 31 are arranged at equiangular intervals with the central axis O1 as a reference.
- Each paint guide groove 31 extends along the radial direction of the rotary atomizing head 14.
- Each paint guide groove 31 has a groove center portion 32 and a groove end portion 33, and a region near the central axis O ⁇ b> 1 in the groove center portion 32 is a groove start end portion 34.
- the groove center portion 32 and the groove start end portion 34 are formed in a sharp shape that becomes narrower as it approaches the central axis O1.
- the groove end portion 33 has a base end portion (an end portion on the central axis O1 side) communicating with the groove center portion 32, and has a sharp shape that becomes narrower as it approaches the end edge portion of the edge region 26. Is formed.
- the overall length L1 of the paint guide groove 31 is not less than 1 mm and not more than 10 mm. More specifically, the length L2 of the groove center portion 32 is 0.7 mm or more and 7 mm or less, and the length L3 of the groove end portion 33 is 0.3 mm or more and 3 mm or less. Furthermore, the line width W1 (see FIG. 5) and the depth D1 (see FIG. 7) of the paint guide groove 31 are maximized at the connection portion between the groove center portion 32 and the groove end portion 33. In the present embodiment, the maximum value of the line width W1 of the paint guide groove 31 is 0.1 mm or more and 1 mm or less, and the maximum value of the depth D1 of the paint guide groove 31 is 0.1 mm or more and 2 mm or less.
- the edge of the edge region 26 is formed in a sawtooth shape having a large number of teeth 40.
- the top portions E ⁇ b> 1 of the respective tooth portions 40 are respectively arranged corresponding to positions where the groove terminal portions 33 of the respective paint guide grooves 31 are present.
- the outermost end E2 of the groove end portion 33 in each paint guide groove 31 is disposed closer to the groove start end portion 34 in each paint guide groove 31 than the top E1 of each tooth portion 40 by 0 mm or more and 1 mm or less.
- the extreme end E2 of the groove end portion 33 in each paint guide groove 31 is disposed on the opposite side of the groove end portion 33 in the paint guide groove 31 from the top portion E1, and closer to the central axis O1 than the top portion E1. ing.
- each recess 41 is open at the edge of the edge region 26.
- the amount of depression C1 (see FIG. 5) of the recess 41 is It is smaller than the length L3 (0.3 mm or more and 3 mm or less) of the groove terminal portion 33, and is 0.1 mm or more and 2 mm or less in this embodiment.
- the amount of depression C1 of the recess 41 when the outer peripheral portion 21b of the front surface 21 is viewed from the front surface 21 side is visible in the recess 41 when the outer peripheral portion 21b is viewed from the front surface 21 side.
- the maximum depression amount C2 (see FIG. 5) of the recess 41 when the outer peripheral portion 21b of the front surface 21 is projected from the front surface 21 side is equal to the length L3 of the groove terminal portion 33. It is 0.3 mm or more and 3 mm or less.
- the edge of the edge region 26 has a chamfered portion 43 having a chamfered surface (planar shape) chamfered at a cut surface parallel to the central axis O1. It has a cross-sectional shape.
- the chamfering depth of the chamfered portion 43 based on the outer peripheral portion of the back surface 22 is 0.05 mm or more and 1 mm or less, and the chamfering angle of the chamfered portion 43 based on the outer peripheral portion of the back surface 22 is 30 ° or more and 90 ° or less.
- the chamfered portion 43 of the present embodiment is a C-shaped chamfered portion, but may be an R-shaped (curved) chamfered portion.
- a plate material (base material) having a circular shape in plan view made of a conductive metal material (aluminum in the present embodiment) is prepared.
- a large number of paint guide grooves 31 are formed by performing groove processing using a cutting tool on the region including the edge region 26 in the plate material.
- the blade of the cutting tool is inclined to the surface of the region including the edge region 26 in a state where the blade of the cutting tool is inclined by 20 ° or more and 80 ° or less with respect to the surface of the region including the edge region 26. It is done by pressing.
- a large number of recesses 41 are formed by performing groove processing using a cutting tool on a region that becomes the outer peripheral portion of the back surface 22 in the plate material.
- the blade of the cutting tool becomes the outer peripheral portion of the back surface 22 in a state where the blade of the cutting tool is inclined by 10 ° or more and 90 ° or less with respect to the surface of the region that becomes the outer peripheral portion of the back surface 22. This is done by pressing against the surface of the area.
- the recess forming process is performed after the groove forming process.
- the groove forming process may be performed after the recess forming process.
- the chamfering part 43 is formed by performing the grinding
- a high voltage is applied to the rotary atomizing head 14 by a high voltage generator.
- the rotary atomizing head 14 of the present embodiment since the edge of the edge region 26 is formed in a sawtooth shape having a large number of teeth 40, the electric field is concentrated on the top E1 of the teeth 40. Become.
- the coating material P ⁇ b> 1 is supplied from the coating material supply device 17 to the feed tube 15.
- the paint P1 that has passed through the feed tube 15 is guided to the center cone portion 23 of the rotary atomizing head 14.
- the paint P1 passes through the paint discharge hole 25 instead of the self-cleaning hole 24, and enters the front 21 side of the rotary atomizing head 14. Led.
- the charged paint P1 in the form of liquid yarn is uniformly discharged from the rotary atomizing head 14 to become droplets P2 (see FIG. 4), and adheres to the surface of the object to be coated in the state of the droplets P2. As a result, the article to be coated is painted.
- the paint P1 that has passed through the paint guide groove 31 is guided to the top E1 of the tooth portion 40, which is a portion where the electric field concentrates.
- the paint P1 that has passed through the paint guide groove 31 is efficiently charged, and the amount of charge of the discharged paint P1 is reliably increased, so that the coating efficiency of the paint P1 on the object can be improved.
- region 26 located in the front 21 of the rotary atomization head 14 is exhibiting the cross-sectional shape which has the chamfered chamfer part 43 (refer FIG. 8, FIG. 10). . Therefore, the sharpness of the edge of the edge region 26 is reduced, so that the rotary atomizing head 14 can be easily handled.
- the outermost end E2 of the groove end portion 33 in each paint guide groove 31 is disposed closer to the groove start end portion 34 in each paint guide groove 31 than the top E1 of each tooth portion 40. It had been.
- the extreme end E2 of the groove end portion 33 in each paint guide groove 31 may be arranged at the same position as the top portion E1 of each tooth portion 40.
- the recess amount C1 of the recess 41 is greater than the length L3 of the groove terminal portion 33 in the paint guide groove 31. (See FIG. 5).
- the recess amount C3 of the recess 71 may be equal to the length L5 of the groove end portion 63 in the paint guide groove 61.
- the depression amount C3 may be larger than the length L5 of the groove terminal portion 63.
- the amount of depression C1 is made equal to the length L5 or larger than the length L5, the formation of the recess 71 results in a sharper shape in the edge region 26 that is not the recess 71. Further, the electric field is further concentrated on the portion that is not the recess 71. As a result, the charge amount of the paint P1 to be released increases more reliably, so that the coating efficiency of the paint P1 is further improved.
- the maximum depression amount C2 of the recess 41 when the outer peripheral portion 21b is projected from the front 21 side is equal to the length L3 of the groove terminal portion 33 (see FIG. 5).
- the maximum depression amount C4 of the recess 71 may be larger than the length L5 of the groove terminal portion 63. Further, the maximum depression amount C4 may be smaller than the length L5 of the groove terminal portion 63. If the maximum depression C4 is larger than the length L5, a portion that is not the recess 71 in the outer peripheral portion of the back surface 22 becomes a sharper shape due to the formation of the recess 71. Therefore, a portion that is not the recess 71 Further, the electric field is concentrated.
- the charge amount of the paint P1 to be released increases more reliably, so that the coating efficiency of the paint P1 is further improved.
- the maximum depression amount C4 is made smaller than the length L5, the formation of the recess 71 is facilitated. Even if the recess 71 is formed, the edge of the outer peripheral portion of the back surface 22 is not greatly shaved, so that the strength of the rotary atomizing head 14 can be prevented from being lowered.
- the rotary atomizing head 14 of the above embodiment is a bell cup-shaped rotating body in which the outer peripheral portion 21b of the front surface 21 is inclined by an angle ⁇ 1 (0 ° or more and 90 ° or less) with respect to the central portion 21a.
- Other shapes may be used.
- the automobile body is exemplified as the object to be coated by the electrostatic coating machine 10, but the present invention is not limited to this.
- automobile parts such as bumpers and other parts may be used as the objects to be coated.
- the electrostatic coating machine includes voltage applying means for applying a high voltage to the rotary atomizing head, and the paint that has passed through the many paint guide grooves is charged.
- a rotary atomizing head for electrostatic coating machines characterized in that it is released.
- Electrostatic coating machine 14 Rotating atomizing head 21 ... Front 21b ... Front outer peripheral part 22 ... Back 25 ... Paint discharge hole 26: Edge region 31, 61 ... Paint guide groove 33, 63 ... end of groove 34 ... groove start end 40 ... tooth part 41, 71 ... recess C1, C3 ... The amount of depression in the recess C2, C4 ... Maximum amount of depression in recess E1 ... Top of teeth E2 ... the end of the groove end L3, L5 ... Length of groove end O1 ... central axis P1 ... Paint
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Abstract
Description
本発明は、塗料が放出される静電塗装機に用いられる回転霧化頭に関するものである。
The present invention relates to a rotary atomizing head used in an electrostatic coating machine from which paint is discharged.
自動車ボディや自動車部品などの被塗物の塗装においては、厳しい塗装品質が要求されるため、均一で高品質の塗装を行うことができる静電塗装機が用いられている。この静電塗装機は、回転霧化頭を備え、回転霧化頭を回転させることで生じる遠心力によって塗料を霧化して噴霧する。
In the painting of objects such as automobile bodies and automobile parts, strict painting quality is required, and electrostatic coating machines capable of performing uniform and high-quality painting are used. This electrostatic coating machine includes a rotary atomizing head, and atomizes and sprays the paint by a centrifugal force generated by rotating the rotary atomizing head.
図14~図16に示されるように、従来の静電塗装機51において、塗料供給装置(図示略)から供給される塗料Pは、塗装機本体52内に設けられたフィードチューブ53を通過し、塗料吐出孔54から回転霧化頭55の正面56側に供給される。なお、正面56の外周部に位置するエッジ領域57には、多数の塗料ガイド溝58が全周にわたり放射状かつ互いに隣接配置された状態で形成されている。そして、回転霧化頭55を塗装機本体52内のエアモータ59によって回転させると、回転霧化頭55に遠心力が作用する。その結果、回転霧化頭55の正面56側に供給された塗料Pは、各塗料ガイド溝58を通過して帯電されかつ液糸状で放出される。
As shown in FIGS. 14 to 16, in the conventional
因みに、特許文献1には、外周部を凹凸状に形成して凸部の頂部に電界を集中させることにより、塗料の微粒化を促進させる回転カップ(回転霧化頭)が開示されている。また、特許文献2には、外周端において開口する多数の凹溝を回転霧化頭に形成して塗料を液糸状に放出させることにより、塗面での泡の発生を防止する静電塗装機が開示されている。
Incidentally,
ところで、従来の静電塗装機51では、回転霧化頭55の外周部全体に対して電界が均等に作用する。また、塗料Pは、塗料ガイド溝58によって分断された状態で、回転霧化頭55の外周側に流れて帯電する。ところが、回転霧化頭55の外周部に作用する電界のうち、塗料ガイド溝58の溝終端部付近に作用する電界は塗料Pの帯電に寄与するものの、それ以外の部分に作用する電界は、塗料Pの帯電に寄与しないために無駄になってしまう。即ち、従来の静電塗装機51では、塗料ガイド溝58を通過した塗料Pが効率良く帯電する訳ではない。この場合、塗料Pの帯電量はあまり多くならないため、被塗物に対する塗料Pの塗着効率を十分に向上させることができないという問題がある。
By the way, in the conventional
また、特許文献1では、液糸状の塗料が、凸部からだけでなく、凹部からも放出されるようになっている。しかし、凹部には電界が集中しないため、凹部から放出される塗料の帯電量が少なくなってしまう。よって、この場合も、塗料の塗着効率を十分に向上させることができないという問題がある。なお、特許文献2は、多数の凹溝を回転霧化頭に形成する技術であるが、帯電量の増加を意図したものではないため、塗料の塗着効率を向上させることはできない。
Moreover, in
本発明は上記の課題に鑑みてなされたものであり、その目的は、放出される塗料の帯電量を増加させることにより、塗料の塗着効率を向上させることができる静電塗装機用の回転霧化頭を提供することにある。
The present invention has been made in view of the above-mentioned problems, and its purpose is to rotate an electrostatic coating machine capable of improving the coating efficiency of the paint by increasing the charge amount of the paint to be released. To provide an atomizing head.
上記課題を解決するために、手段1に記載の発明は、正面、背面及び中心軸を有する回転体からなり、前記正面の外周部に位置するエッジ領域にて全周にわたり多数の塗料ガイド溝が放射状かつ互いに隣接配置された状態で形成され、前記正面側にて開口した塗料吐出孔から供給された塗料が前記多数の塗料ガイド溝を通過して帯電されかつ液糸状で放出される静電塗装機に用いられる回転霧化頭であって、前記多数の塗料ガイド溝が、前記エッジ領域の端縁部に近づくほど幅狭となる尖った形状にて形成された溝終端部を有し、前記エッジ領域の端縁部が、多数の歯部を有する鋸歯状に形成され、前記多数の歯部の頂部が、前記多数の塗料ガイド溝の前記溝終端部のある位置に対応して各々配置されていることを特徴とする静電塗装機用の回転霧化頭をその要旨とする。
In order to solve the above-mentioned problem, the invention described in
手段1に記載の発明によれば、回転霧化頭の外周部に位置するエッジ領域の端縁部が、多数の歯部を有する鋸歯状に形成されているため、電界は歯部の頂部に集中するようになる。また、歯部の頂部が、塗料ガイド溝の溝終端部のある位置に対応して配置されるため、塗料ガイド溝を通過した塗料は、電界が集中する部分に誘導されるようになる。その結果、塗料ガイド溝を通過した塗料が効率良く帯電し、塗料の帯電量が確実に増加するため、塗料の塗着効率を向上させることができる。
According to the invention described in
なお、多数の塗料ガイド溝における溝終端部の最端は、多数の歯部の頂部と同位置またはそれよりも多数の塗料ガイド溝における溝始端部寄りに配置されていればよいが、特には、多数の歯部の頂部と同位置に配置されていることが好ましい。溝終端部の最端が歯部の頂部よりも塗料ガイド溝における溝始端部寄りに配置されている場合には、塗料が塗料ガイド溝を通過することで液糸状になったとしても、溝終端部の最端と歯部の頂部との間の領域を通過する際に、塗料が膜状に広がってしまう可能性があるからである。
The outermost ends of the groove end portions in the large number of paint guide grooves may be disposed at the same position as the tops of the large number of tooth portions or closer to the groove start end portions in the large number of paint guide grooves. It is preferable that they are arranged at the same positions as the tops of a large number of teeth. If the end of the groove end is located closer to the groove start end in the paint guide groove than the top of the tooth, even if the paint passes through the paint guide groove and becomes liquid-like, the end of the groove This is because the paint may spread like a film when passing through the region between the extreme end of the part and the top of the tooth part.
さらに、エッジ領域の端縁部は、中心軸に平行な切断面において面取りされた断面形状を呈していることが好ましい。このようにすれば、エッジ領域の端縁部の尖りが低減されるため、回転霧化頭の取り扱いが容易になる。また、エッジ領域の端縁部の破壊等が生じにくくなる。
Furthermore, it is preferable that the edge part of an edge area | region is exhibiting the cross-sectional shape chamfered in the cut surface parallel to a central axis. In this way, the sharpness of the edge of the edge region is reduced, so that the rotary atomizing head can be handled easily. In addition, the edge of the edge region is less likely to break.
手段2に記載の発明は、正面、背面及び中心軸を有する回転体からなり、前記正面の外周部に位置するエッジ領域にて全周にわたり多数の塗料ガイド溝が放射状かつ互いに隣接配置された状態で形成され、前記正面側にて開口した塗料吐出孔から供給された塗料が前記多数の塗料ガイド溝を通過して帯電されかつ液糸状で放出される静電塗装機に用いられる回転霧化頭であって、前記多数の塗料ガイド溝が、前記エッジ領域の端縁部に近づくほど幅狭となる尖った形状にて形成された溝終端部を有し、前記エッジ領域における前記溝終端部同士の間の領域に、前記多数の塗料ガイド溝における溝始端部の側に窪んだ形状の凹所が形成されていることを特徴とする静電塗装機用の回転霧化頭をその要旨とする。
The invention described in
手段2に記載の発明によれば、エッジ領域における溝終端部同士の間の領域に、多数の塗料ガイド溝における溝始端部の側に窪んだ形状の凹所が形成されている。このため、エッジ領域における凹所ではない部分に電界が集中するようになる。また、エッジ領域における凹所ではない部分には、塗料ガイド溝の溝終端部が配置されるようになるため、塗料ガイド溝を通過した塗料は、電界が集中する部分に誘導されるようになる。その結果、塗料ガイド溝を通過した塗料が効率良く帯電し、塗料の帯電量が確実に増加するため、塗料の塗着効率を向上させることができる。
According to the invention described in the
なお、正面の外周部を正面側から見たときの凹所の窪み量は、溝終端部の長さよりも小さいことが好ましい。このようにすれば、凹所の形成が容易になる。また、凹所を形成したとしても、エッジ領域の端縁部が大きく削られる訳ではないため、回転霧化頭の強度低下を防止することができる。さらに、正面の外周部を正面側から投影して見たときの凹所の最大窪み量は、溝終端部の長さと等しいまたはそれよりも大きいことが好ましい。このようにすれば、凹所の形成により、エッジ領域における凹所ではない部分がより尖った形状となるため、凹所ではない部分にさらに電界が集中するようになる。その結果、放出される塗料の帯電量がより確実に増加するため、塗料の塗着効率がよりいっそう向上する。
In addition, it is preferable that the amount of depressions in the recess when the front outer peripheral portion is viewed from the front side is smaller than the length of the groove end portion. If it does in this way, formation of a recess becomes easy. Even if the recess is formed, the edge portion of the edge region is not greatly shaved, so that the strength reduction of the rotary atomizing head can be prevented. Furthermore, it is preferable that the maximum depression amount of the recess when the front outer peripheral portion is projected from the front side is equal to or larger than the length of the groove end portion. In this manner, the non-recessed portion in the edge region becomes sharper due to the formation of the concave portion, and the electric field is further concentrated on the non-recessed portion. As a result, the amount of charge of the paint to be released increases more reliably, so that the coating efficiency of the paint is further improved.
以上詳述したように、請求項1~7に記載の発明によると、放出される塗料の帯電量を増加させることにより、塗料の塗着効率を向上させることができる。
As described in detail above, according to the first to seventh aspects of the invention, the coating efficiency of the paint can be improved by increasing the charge amount of the paint to be released.
以下、本発明を具体化した一実施形態を図面に基づき詳細に説明する。
Hereinafter, an embodiment embodying the present invention will be described in detail with reference to the drawings.
図1には、静電塗装機10を備える塗装設備1が示されている。本実施形態の静電塗装機10は、自動車ボディなどの被塗物に対して塗装を行うための塗装機であり、塗装用ロボット2が備えるロボットアーム3の先端に装着されている。そして、図示しない制御装置がロボットアーム3を駆動制御することにより、静電塗装機10から噴霧される塗料P1(図4参照)の吹付方向や吹付位置が変更される。
FIG. 1 shows a
図2に示されるように、静電塗装機10は、筒状の塗装機本体11と、塗装機本体11内に設けられたエアモータ12により回転する円筒状の筒部13と、筒部13の先端に設けられた回転霧化頭14と、筒部13内においてその軸線方向に延設される金属製のフィードチューブ15とを備える。
As shown in FIG. 2, the
フィードチューブ15には、回転霧化頭14に塗料P1及び洗浄剤を選択的に供給する供給経路16が形成されている。また、フィードチューブ15の基端側には、塗料供給装置17が接続されている。塗料供給装置17は、制御装置から出力された制御信号に基づいて、所定量の塗料P1や洗浄剤を供給経路16に供給するように構成されている。具体的に言うと、塗料供給装置17は、供給する塗料P1を別の色の塗料や洗浄剤に切り換えるバルブや配管等を備えている。また、塗料供給装置17は、塗料P1や洗浄剤の供給量を調整するポンプ等を備えている。さらに、塗装機本体11には、高電圧(例えば、90kV)を発生する電圧印加手段である高電圧発生器(図示略)が設けられている。この高電圧発生器によって回転霧化頭14に高電圧が印加され、回転霧化頭14に供給された塗料P1が帯電された状態で放出されるようになっている。
In the
図2,図3,図6,図9に示されるように、回転霧化頭14は、正面21、背面22及び中心軸O1を有している。回転霧化頭14は、導電金属材料(本実施形態ではアルミニウム)を母材とするベルカップ状の回転体である。また、回転霧化頭14の中央部には、フィードチューブ15の先端と対向するセンターコーン部23が設けられ、センターコーン部23には、正面21側にて開口したセルフクリーニング穴24が設けられている。さらに、回転霧化頭14には、供給経路16に連通する多数の塗料吐出孔25が設けられている。各塗料吐出孔25は、回転霧化頭14の正面21の中央部21aに配設され、かつ正面21側にて開口している。なお、「正面21の中央部21a」とは、正面21のうち中心軸O1に対して直交する部分であって、回転霧化頭14を正面21から見たときに円形状をなす領域である。そして、各塗料吐出孔25は、セルフクリーニング穴24を包囲するように配設されている。具体的に言うと、各塗料吐出孔25は、中心軸O1を基準として等角度間隔で配置されている。
As shown in FIGS. 2, 3, 6, and 9, the
図2~図9に示されるように、回転霧化頭14の正面21の外周部21bには、エッジ領域26が位置している。なお、「正面21の外周部21b」とは、正面21の中央部21aに対して図6に示す角度θ1(本実施形態では0°以上90°以下)だけ塗装機本体11の反対側に傾斜した領域であって、湾曲面を介して中央部21aに接続される領域である。エッジ領域26(外周部21b)は、回転霧化頭14を正面21から見たときに円環状をなす領域である。
As shown in FIGS. 2 to 9, the
そして、図4,図5,図7に示されるように、エッジ領域26には、全周にわたり多数の塗料ガイド溝31が放射状かつ互いに隣接配置された状態で形成されている。各塗料ガイド溝31は、中心軸O1を基準として等角度間隔で配置されている。また、各塗料ガイド溝31は、回転霧化頭14の径方向に沿って延びている。各塗料ガイド溝31は、溝中央部32及び溝終端部33を有しており、溝中央部32における中心軸O1寄りの領域は溝始端部34となっている。溝中央部32及び溝始端部34は、中心軸O1に近づくほど幅狭となる尖った形状にて形成されている。また、溝終端部33は、基端部(中心軸O1側の端部)が溝中央部32に連通しており、エッジ領域26の端縁部に近づくほど幅狭となる尖った形状にて形成されている。
As shown in FIGS. 4, 5, and 7, the
なお、塗料ガイド溝31の全体の長さL1は1mm以上10mm以下である。詳述すると、溝中央部32の長さL2は0.7mm以上7mm以下、溝終端部33の長さL3は0.3mm以上3mm以下となっている。さらに、塗料ガイド溝31の線幅W1(図5参照)及び深さD1(図7参照)は、溝中央部32と溝終端部33との接続部分において最大となる。本実施形態では、塗料ガイド溝31の線幅W1の最大値が0.1mm以上1mm以下、塗料ガイド溝31の深さD1の最大値が0.1mm以上2mm以下となっている。
The overall length L1 of the
図4,図5,図7,図10に示されるように、エッジ領域26の端縁部は、多数の歯部40を有する鋸歯状に形成されている。各歯部40の頂部E1は、各塗料ガイド溝31の溝終端部33のある位置に対応して各々配置されている。そして、各塗料ガイド溝31における溝終端部33の最端E2は、各歯部40の頂部E1よりも0mm以上1mm以下だけ各塗料ガイド溝31における溝始端部34寄りに配置されている。換言すると、各塗料ガイド溝31における溝終端部33の最端E2は、頂部E1よりも塗料ガイド溝31における溝終端部33の反対側であって、頂部E1よりも中心軸O1寄りに配置されている。
As shown in FIGS. 4, 5, 7, and 10, the edge of the
なお、エッジ領域26における溝終端部33同士の間の領域には、各塗料ガイド溝31における溝始端部34の側に窪んだ形状の凹所41が形成されることとなる。各凹所41は、エッジ領域26の端縁部において開口している。なお、正面21の外周部21bを正面21側(具体的には、正面21の外周部21bに対して直交する方向)から見たときの凹所41の窪み量C1(図5参照)は、溝終端部33の長さL3(0.3mm以上3mm以下)よりも小さく、本実施形態では0.1mm以上2mm以下となっている。ここで、「正面21の外周部21bを正面21側から見たときの凹所41の窪み量C1」とは、外周部21bを正面21側から見たときに、凹所41において見えている部分のみの窪み量をいう。さらに、正面21の外周部21bを正面21側から投影して見たときの凹所41の最大窪み量C2(図5参照)は、溝終端部33の長さL3と等しく、本実施形態では0.3mm以上3mm以下となっている。
In the region between the
また、図7,図8,図10に示されるように、エッジ領域26の端縁部は、中心軸O1に平行な切断面において、面取りされたC面状(平面状)の面取り部43を有する断面形状を呈している。背面22の外周部を基準とした面取り部43の面取り深さは0.05mm以上1mm以下であり、背面22の外周部を基準とした面取り部43の面取り角度は30°以上90°以下である。なお、本実施形態の面取り部43は、C面状の面取り部であるが、R面状(曲面状)の面取り部であってもよい。
In addition, as shown in FIGS. 7, 8, and 10, the edge of the
次に、各塗料ガイド溝31及び各凹所41の形成方法(溝加工方法)を説明する。
Next, a method of forming each
まず、導電金属材料(本実施形態ではアルミニウム)からなる平面視円形状の板材(母材)を準備する。続く溝形成工程では、板材においてエッジ領域26を含む領域に対して切削具を用いた溝加工を施すことにより、多数の塗料ガイド溝31を形成する。ここで、溝加工は、エッジ領域26を含む領域の表面に対して切削具の刃を20°以上80°以下だけ傾斜させた状態で、切削具の刃をエッジ領域26を含む領域の表面に押し当てることにより行われる。溝形成工程後の凹所形成工程では、板材において背面22の外周部となる領域に対して切削具を用いた溝加工を施すことにより、多数の凹所41を形成する。ここで、溝加工は、背面22の外周部となる領域の表面に対して切削具の刃を10°以上90°以下だけ傾斜させた状態で、切削具の刃を背面22の外周部となる領域の表面に押し当てることにより行われる。なお、本実施形態では、溝形成工程後に凹所形成工程を行ったが、凹所形成工程後に溝形成工程を行ってもよい。その後、板材の外周部を研磨する研磨工程を行うことにより、面取り部43が形成される。
First, a plate material (base material) having a circular shape in plan view made of a conductive metal material (aluminum in the present embodiment) is prepared. In the subsequent groove forming step, a large number of
次に、静電塗装機10を用いた被塗物の塗装方法を説明する。
Next, a method for coating an object to be coated using the
まず、高電圧発生器によって回転霧化頭14に高電圧を印加する。なお、本実施形態の回転霧化頭14では、エッジ領域26の端縁部が多数の歯部40を有する鋸歯状に形成されているため、電界は歯部40の頂部E1に集中するようになる。次に、塗料供給装置17からフィードチューブ15に塗料P1を供給する。このとき、フィードチューブ15を通過した塗料P1は、回転霧化頭14のセンターコーン部23に導かれる。なお、塗料P1を供給する際には、塗料P1の流速が適度に抑えられるため、塗料P1は、セルフクリーニング穴24ではなく塗料吐出孔25を通過し、回転霧化頭14の正面21側に導かれる。
First, a high voltage is applied to the
そして、回転霧化頭14をエアモータ12によって回転させると、回転霧化頭14に遠心力が作用する。その結果、回転霧化頭14の正面21側に供給されてきた塗料P1は、各塗料ガイド溝31内を溝始端部34から溝終端部33に向かって通過し、その際に展延されて液糸状となる(図4参照)。また、塗料P1は、塗料ガイド溝31内を通過する際に帯電する。さらに、塗料ガイド溝31を通過した塗料P1は、電界が集中する部分である歯部40の頂部E1に誘導されるため、塗料P1の帯電量が確実に増加する。その後、帯電されかつ液糸状となった塗料P1は、回転霧化頭14から均一に放出されて液滴P2(図4参照)となり、液滴P2の状態で被塗物の表面に付着する。その結果、被塗物が塗装される。
When the
従って、本実施形態によれば以下の効果を得ることができる。
Therefore, according to the present embodiment, the following effects can be obtained.
(1)本実施形態の静電塗装機10用の回転霧化頭14では、塗料ガイド溝31を通過した塗料P1が、電界が集中する部分である歯部40の頂部E1に誘導される。その結果、塗料ガイド溝31を通過した塗料P1が効率良く帯電し、放出される塗料P1の帯電量が確実に増加するため、被塗物に対する塗料P1の塗着効率を向上させることができる。
(1) In the
(2)本実施形態では、回転霧化頭14の正面21に位置するエッジ領域26の端縁部が、面取りされた面取り部43を有する断面形状を呈している(図8,図10参照)。従って、エッジ領域26の端縁部の尖りが低減されるため、回転霧化頭14の取り扱いが容易になる。
(2) In this embodiment, the edge part of the edge area |
なお、本実施形態を以下のように変更してもよい。
In addition, you may change this embodiment as follows.
・上記実施形態の回転霧化頭14では、各塗料ガイド溝31における溝終端部33の最端E2が、各歯部40の頂部E1よりも各塗料ガイド溝31における溝始端部34寄りに配置されていた。しかし、各塗料ガイド溝31における溝終端部33の最端E2を、各歯部40の頂部E1と同位置に配置していてもよい。
In the
・上記実施形態では、回転霧化頭14の正面21の外周部21bを正面21側から見たときの凹所41の窪み量C1が、塗料ガイド溝31における溝終端部33の長さL3よりも小さくなっていた(図5参照)。しかし、図11~図13に示されるように、凹所71の窪み量C3は、塗料ガイド溝61における溝終端部63の長さL5と等しくなっていてもよい。さらに、窪み量C3は、溝終端部63の長さL5よりも大きくてもよい。なお、窪み量C1を、長さL5と等しくしたり長さL5よりも大きくしたりすれば、凹所71の形成により、エッジ領域26において凹所71ではない部分がより尖った形状となるため、凹所71ではない部分にさらに電界が集中するようになる。その結果、放出される塗料P1の帯電量がより確実に増加するため、塗料P1の塗着効率がよりいっそう向上する。
In the above embodiment, when the outer
・上記実施形態では、外周部21bを正面21側から投影して見たときの凹所41の最大窪み量C2が、溝終端部33の長さL3と等しくなっていた(図5参照)。しかし、図11~図13に示されるように、凹所71の最大窪み量C4は、溝終端部63の長さL5よりも大きくなっていてもよい。また、最大窪み量C4は、溝終端部63の長さL5より小さくてもよい。なお、最大窪み量C4を長さL5よりも大きくすれば、凹所71の形成により、背面22の外周部における凹所71ではない部分がより尖った形状となるため、凹所71ではない部分にさらに電界が集中するようになる。その結果、放出される塗料P1の帯電量がより確実に増加するため、塗料P1の塗着効率がよりいっそう向上する。一方、最大窪み量C4を長さL5よりも小さくすれば、凹所71の形成が容易になる。また、凹所71を形成したとしても、背面22の外周部の端縁部が大きく削られる訳ではないため、回転霧化頭14の強度低下を防止することができる。
In the above embodiment, the maximum depression amount C2 of the
・上記実施形態の回転霧化頭14は、正面21の外周部21bを中央部21aに対して角度θ1(0°以上90°以下)だけ傾斜させてなるベルカップ状の回転体であったが、他の形状をなしていてもよい。
The
・上記実施形態では、静電塗装機10によって塗装される被塗物として自動車ボディを例示したが、これに限定されるものではない。例えば、バンパーなどの自動車部品やそれ以外の部品を被塗物としてもよい。
In the above embodiment, the automobile body is exemplified as the object to be coated by the
次に、特許請求の範囲に記載された技術的思想のほかに、前述した実施形態によって把握される技術的思想を以下に列挙する。
Next, in addition to the technical ideas described in the claims, the technical ideas grasped by the embodiment described above are listed below.
(1)上記手段1において、前記多数の塗料ガイド溝における前記溝終端部の最端は、前記多数の歯部の頂部よりも前記中心軸寄りに配置されていることを特徴とする静電塗装機用の回転霧化頭。
(1) In the above means 1, the outermost ends of the groove end portions of the multiple paint guide grooves are arranged closer to the central axis than the tops of the multiple tooth portions. Rotating atomizing head for machine.
(2)上記手段1において、前記多数の塗料ガイド溝における前記溝終端部の最端は、前記多数の歯部の頂部よりも前記多数の塗料ガイド溝における前記溝終端部の反対側に配置されていることを特徴とする静電塗装機用の回転霧化頭。
(2) In the above means 1, the outermost ends of the groove end portions in the plurality of paint guide grooves are arranged on the opposite side of the groove end portions in the plurality of paint guide grooves from the tops of the plurality of tooth portions. Rotating atomizing head for electrostatic coating machines.
(3)上記手段1または2において、前記多数の塗料ガイド溝は、前記回転霧化頭の径方向に沿って延びていることを特徴とする静電塗装機用の回転霧化頭。
(3) The rotary atomizing head for an electrostatic coating machine according to the above means 1 or 2, wherein the plurality of paint guide grooves extend along a radial direction of the rotary atomizing head.
(4)上記手段1または2において、前記静電塗装機は、前記回転霧化頭に高電圧を印加する電圧印加手段を備え、前記多数の塗料ガイド溝を通過した塗料が帯電された状態で放出されることを特徴とする静電塗装機用の回転霧化頭。
(4) In the above means 1 or 2, the electrostatic coating machine includes voltage applying means for applying a high voltage to the rotary atomizing head, and the paint that has passed through the many paint guide grooves is charged. A rotary atomizing head for electrostatic coating machines, characterized in that it is released.
10…静電塗装機
14…回転霧化頭
21…正面
21b…正面の外周部
22…背面
25…塗料吐出孔
26…エッジ領域
31,61…塗料ガイド溝
33,63…溝終端部
34…溝始端部
40…歯部
41,71…凹所
C1,C3…凹所の窪み量
C2,C4…凹所の最大窪み量
E1…歯部の頂部
E2…溝終端部の最端
L3,L5…溝終端部の長さ
O1…中心軸
P1…塗料
10 ... Electrostatic coating machine
14 ... Rotating atomizing head
21 ... Front
21b ... Front outer peripheral part
22 ... Back
25 ... Paint discharge hole
26: Edge region
31, 61 ... Paint guide groove
33, 63 ... end of groove
34 ... groove start end
40 ... tooth part
41, 71 ... recess
C1, C3 ... The amount of depression in the recess
C2, C4 ... Maximum amount of depression in recess
E1 ... Top of teeth
E2 ... the end of the groove end
L3, L5 ... Length of groove end
O1 ... central axis
P1 ... Paint
Claims (7)
正面、背面及び中心軸を有する回転体からなり、前記正面の外周部に位置するエッジ領域にて全周にわたり多数の塗料ガイド溝が放射状かつ互いに隣接配置された状態で形成され、前記正面側にて開口した塗料吐出孔から供給された塗料が前記多数の塗料ガイド溝を通過して帯電されかつ液糸状で放出される静電塗装機に用いられる回転霧化頭であって、
前記多数の塗料ガイド溝が、前記エッジ領域の端縁部に近づくほど幅狭となる尖った形状にて形成された溝終端部を有し、
前記エッジ領域の端縁部が、多数の歯部を有する鋸歯状に形成され、
前記多数の歯部の頂部が、前記多数の塗料ガイド溝の前記溝終端部のある位置に対応して各々配置されている
ことを特徴とする静電塗装機用の回転霧化頭。
It consists of a rotating body having a front surface, a back surface and a central axis, and is formed in a state in which a large number of paint guide grooves are arranged radially and adjacent to each other in the edge region located at the outer peripheral portion of the front surface. A rotary atomizing head used in an electrostatic coating machine in which the coating material supplied from the coating material discharge hole opened through the plurality of coating material guide grooves is charged and discharged in the form of a liquid thread,
The multiple paint guide grooves have groove end portions formed in a sharp shape that becomes narrower as they approach the edge of the edge region,
The edge of the edge region is formed in a sawtooth shape having a large number of teeth,
The tops of the plurality of tooth portions are respectively arranged corresponding to the positions of the groove end portions of the plurality of paint guide grooves.
A rotary atomizing head for electrostatic coating machines.
前記多数の塗料ガイド溝における前記溝終端部の最端は、前記多数の歯部の頂部と同位置またはそれよりも前記多数の塗料ガイド溝における溝始端部寄りに配置されていることを特徴とする請求項1に記載の静電塗装機用の回転霧化頭。
The outermost ends of the groove end portions in the multiple paint guide grooves are disposed at the same positions as the tops of the multiple tooth portions or closer to the groove start end portions in the multiple paint guide grooves. The rotary atomizing head for an electrostatic coating machine according to claim 1.
前記エッジ領域の端縁部は、前記中心軸に平行な切断面において面取りされた断面形状を呈していることを特徴とする請求項1または2に記載の静電塗装機用の回転霧化頭。
3. The rotary atomizing head for an electrostatic coating machine according to claim 1, wherein an edge of the edge region has a cross-sectional shape chamfered along a cutting plane parallel to the central axis. .
正面、背面及び中心軸を有する回転体からなり、前記正面の外周部に位置するエッジ領域にて全周にわたり多数の塗料ガイド溝が放射状かつ互いに隣接配置された状態で形成され、前記正面側にて開口した塗料吐出孔から供給された塗料が前記多数の塗料ガイド溝を通過して帯電されかつ液糸状で放出される静電塗装機に用いられる回転霧化頭であって、
前記多数の塗料ガイド溝が、前記エッジ領域の端縁部に近づくほど幅狭となる尖った形状にて形成された溝終端部を有し、
前記エッジ領域における前記溝終端部同士の間の領域に、前記多数の塗料ガイド溝における溝始端部の側に窪んだ形状の凹所が形成されている
ことを特徴とする静電塗装機用の回転霧化頭。
It consists of a rotating body having a front surface, a back surface and a central axis, and is formed in a state in which a large number of paint guide grooves are arranged radially and adjacent to each other in the edge region located at the outer peripheral portion of the front surface. A rotary atomizing head used in an electrostatic coating machine in which the coating material supplied from the coating material discharge hole opened through the plurality of coating material guide grooves is charged and discharged in the form of a liquid thread,
The multiple paint guide grooves have groove end portions formed in a sharp shape that becomes narrower as they approach the edge of the edge region,
In the region between the groove end portions in the edge region, a recess having a shape recessed toward the groove start end portion of the multiple paint guide grooves is formed.
A rotary atomizing head for electrostatic coating machines.
前記正面の外周部を前記正面側から見たときの前記凹所の窪み量は、前記溝終端部の長さよりも小さいことを特徴とする請求項4に記載の静電塗装機用の回転霧化頭。
5. The rotary mist for an electrostatic coating machine according to claim 4, wherein a recess amount of the recess when the front outer peripheral portion is viewed from the front side is smaller than a length of the groove end portion. Head.
前記正面の外周部を前記正面側から投影して見たときの前記凹所の最大窪み量は、前記溝終端部の長さと等しいまたはそれよりも大きいことを特徴とする請求項4または5に記載の静電塗装機用の回転霧化頭。
The maximum recess amount of the recess when the front outer periphery is projected from the front side is equal to or greater than the length of the groove end portion. A rotary atomizing head for the electrostatic coating machine described.
前記エッジ領域の端縁部は、前記中心軸に平行な切断面において面取りされた断面形状を呈していることを特徴とする請求項4乃至6のいずれか1項に記載の静電塗装機用の回転霧化頭。
The edge part of the said edge area | region is exhibiting the cross-sectional shape chamfered in the cut surface parallel to the said center axis | shaft, For electrostatic coating machines of any one of Claim 4 thru | or 6 characterized by the above-mentioned. Rotating atomizing head.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP2017/009407 WO2018163343A1 (en) | 2017-03-09 | 2017-03-09 | Rotary atomizing head for electrostatic coating machine |
| JP2019504214A JP6886004B2 (en) | 2017-03-09 | 2017-03-09 | Rotating atomizing head for electrostatic coating machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP2017/009407 WO2018163343A1 (en) | 2017-03-09 | 2017-03-09 | Rotary atomizing head for electrostatic coating machine |
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| WO2018163343A1 true WO2018163343A1 (en) | 2018-09-13 |
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| PCT/JP2017/009407 Ceased WO2018163343A1 (en) | 2017-03-09 | 2017-03-09 | Rotary atomizing head for electrostatic coating machine |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5870852A (en) * | 1981-10-26 | 1983-04-27 | Trinity Ind Corp | High speed rotary atomizing cup for electrostatic painting |
| JPS60251947A (en) * | 1984-05-25 | 1985-12-12 | Asahi Okuma Ind Co Ltd | Rotary atomization head for electrostatic painting |
| JPS6115758A (en) * | 1984-06-29 | 1986-01-23 | Iwata Tosouki Kogyo Kk | Rotary atomizer for electrostatic painting |
| JPS6115052U (en) * | 1984-06-29 | 1986-01-28 | 岩田塗装機工業株式会社 | Rotating atomizing cup for electrostatic painting |
| JPS63171659A (en) * | 1987-01-06 | 1988-07-15 | Asahi Okuma Ind Co Ltd | Rotating atomizing head for electrostatic painting |
| JPH11221498A (en) * | 1997-11-21 | 1999-08-17 | Der Steur Gunnar Van | Rotary type spraying apparatus employing air for integrated patterning |
| JP2006181556A (en) * | 2004-12-28 | 2006-07-13 | Nissan Motor Co Ltd | Bell cup of rotary atomizing coating equipment |
-
2017
- 2017-03-09 JP JP2019504214A patent/JP6886004B2/en active Active
- 2017-03-09 WO PCT/JP2017/009407 patent/WO2018163343A1/en not_active Ceased
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5870852A (en) * | 1981-10-26 | 1983-04-27 | Trinity Ind Corp | High speed rotary atomizing cup for electrostatic painting |
| JPS60251947A (en) * | 1984-05-25 | 1985-12-12 | Asahi Okuma Ind Co Ltd | Rotary atomization head for electrostatic painting |
| JPS6115758A (en) * | 1984-06-29 | 1986-01-23 | Iwata Tosouki Kogyo Kk | Rotary atomizer for electrostatic painting |
| JPS6115052U (en) * | 1984-06-29 | 1986-01-28 | 岩田塗装機工業株式会社 | Rotating atomizing cup for electrostatic painting |
| JPS63171659A (en) * | 1987-01-06 | 1988-07-15 | Asahi Okuma Ind Co Ltd | Rotating atomizing head for electrostatic painting |
| JPH11221498A (en) * | 1997-11-21 | 1999-08-17 | Der Steur Gunnar Van | Rotary type spraying apparatus employing air for integrated patterning |
| JP2006181556A (en) * | 2004-12-28 | 2006-07-13 | Nissan Motor Co Ltd | Bell cup of rotary atomizing coating equipment |
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| Title |
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| TACHI, KAZUYUKI ET AL.: "Effect of rotating cup shapes and spray conditions on paint atomization", JOURNAL OF THE JAPAN SOCIETY OF COLOUR MATERIAL, vol. 58, no. 7, 1985, pages 390 - 401, XP055605323 * |
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| JPWO2018163343A1 (en) | 2020-01-09 |
| JP6886004B2 (en) | 2021-06-16 |
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