WO2018149261A1 - Packing method for rolling and/or folding side curtain into tubular form - Google Patents
Packing method for rolling and/or folding side curtain into tubular form Download PDFInfo
- Publication number
- WO2018149261A1 WO2018149261A1 PCT/CN2018/072794 CN2018072794W WO2018149261A1 WO 2018149261 A1 WO2018149261 A1 WO 2018149261A1 CN 2018072794 W CN2018072794 W CN 2018072794W WO 2018149261 A1 WO2018149261 A1 WO 2018149261A1
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- WIPO (PCT)
- Prior art keywords
- air curtain
- mandrel
- end portion
- packaging method
- folding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R21/00—Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
- B60R21/02—Occupant safety arrangements or fittings, e.g. crash pads
- B60R21/16—Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
- B60R21/23—Inflatable members
- B60R21/231—Inflatable members characterised by their shape, construction or spatial configuration
- B60R21/232—Curtain-type airbags deploying mainly in a vertical direction from their top edge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R21/00—Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
- B60R21/02—Occupant safety arrangements or fittings, e.g. crash pads
- B60R21/16—Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
- B60R21/23—Inflatable members
- B60R21/237—Inflatable members characterised by the way they are folded
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R21/00—Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
- B60R21/02—Occupant safety arrangements or fittings, e.g. crash pads
- B60R21/16—Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
- B60R21/23—Inflatable members
- B60R21/237—Inflatable members characterised by the way they are folded
- B60R2021/2375—Folding devices
Definitions
- the invention relates to a packaging method for winding and/or folding an air curtain into a tubular body.
- Air curtains can be used to protect occupants (such as drivers and/or passengers) in the event of a side impact, particularly to protect the occupant's head.
- the air curtain When the vehicle is running normally, the air curtain is usually in a wound or folded state and is installed in an accommodation space formed along the A-pillar, the curved longitudinal beam of the roof, and the C-pillar.
- the air curtain When the vehicle collides, the air curtain is inflated and deployed to provide anti-collision protection for the occupant between the occupant and the side structure of the vehicle (such as a door, window, B-pillar, etc.).
- the outer perimeter of the air curtain that can be accommodated in the A-pillar is smaller than the outer perimeter of the curved longitudinal stringer and the air curtain that can be accommodated at the C-pillar. Therefore, the outer circumference of the air curtain at the A-pillar needs to be smaller than the outer circumference at the curved longitudinal beam and the C-pillar.
- FIG. 1 and 2 illustrate a prior art method for forming an air curtain of the type described above, the method comprising the following steps.
- the fixed side 11 described herein refers to the side of the air curtain 10 that is fixed to the vehicle, and the fixed side 10 is provided with a plurality of fixing devices 12 (for example, mounting lugs) to fix the upper edge of the air curtain to the vehicle.
- the remaining portion of the air curtain is wound or folded into a tubular shape.
- the present invention has been made in view of the above circumstances, and an object thereof is to provide a novel packaging method for winding and/or folding a gas curtain into a tubular body.
- the outer peripheral dimension of a portion of the tubular air curtain formed by the packaging method is smaller than the outer peripheral size of the other portions, thereby being suitable for mounting to the side of the passenger compartment, and the packaging method requires shorter man-hours and lower cost.
- a packaging method for winding and/or folding a gas curtain into a tubular body comprising the step of providing an air curtain comprising a first end in an unfolded state of the air curtain Lower, the dimension of the first end portion in the air curtain width direction is smaller than the dimension of the other portion of the air curtain in the air curtain width direction, and the packaging method further comprises at least one of the following steps: winding and/or folding the air curtain into a tubular shape The first end portion is wound or folded around a first mandrel having a predetermined size; and the first end portion is further wound and/or folded after winding and/or folding the air curtain into a tubular body Wherein the outer peripheral dimension of the first end portion of the air curtain wound and/or folded into the tubular body is made smaller than the outer peripheral dimension of the other portion of the air curtain by the packaging method.
- the method according to an embodiment of the present invention is capable of installing the air curtain in an accommodation space along the A-pillar, the roof rail, and the C-pillar of the vehicle. Moreover, the packaging method requires less man-hours and lower costs because it only requires the steps of winding and/or folding without the need for additional means such as an auxiliary fixture.
- the step of winding and/or folding the first end about the first mandrel comprises the steps of: winding and/or folding the first end around the first mandrel; and removing the A mandrel.
- removing the first mandrel facilitates further reducing the outer perimeter dimension of the air curtain after winding/folding, and the first mandrel can be reused.
- the step of further winding and/or folding the first end comprises the steps of inserting the second mandrel from the first end into the tubular body, rotating the second mandrel, and passing the second The mandrel drives a portion of the air curtain at the first end to rotate to further wind the first end to reduce the outer perimeter dimension of the first end; and to remove the second mandrel.
- the partial rotation of the air curtain at the first end is effected by the rotation of the second mandrel, and the first end portion can be further wound, thereby reducing the outer peripheral dimension of the tubular body of this portion.
- the first end of the air curtain that is wound and/or folded into a tubular body by a packaging method can be mounted to the A-pillar of the vehicle.
- the step of further winding and/or folding the first end further comprises the steps of: positioning the second mandrel to the first end before rotating the second mandrel; or by the second The mandrel is frictionally rubbed with the portion of the air curtain at the first end to further wind the first end.
- one way of further winding and/or folding the first end is provided by rotating the second mandrel after the second mandrel is positioned to the first end.
- This manner makes it easier for the second mandrel to move relative to the first end, thereby making the layers of the air curtain material of the tubular body at the first end more tight, thereby reducing the outer peripheral dimension of the tubular body of this portion.
- the first end is further wound by mutual friction between the second mandrel and the portion of the air curtain at the first end, providing further winding and/or folding of the first end Another way. In this way, the friction between the second mandrel and the air curtain can be used to make the air curtain materials of the tubular body obtained by winding and/or folding more tight, thereby reducing the outer circumference of the tubular body of this part. size.
- the second mandrel is provided with a hook portion
- the portion of the air curtain at the first end portion is provided with a through hole
- the hook portion is able to pass through the through hole such that the second mandrel is positioned to the first
- the end, or the second mandrel is provided with a gripping portion for gripping a portion of the air curtain at the first end such that the second mandrel is positioned to the first end.
- the air curtain comprises a fixed side that can be mounted to the vehicle, the fixed side being mountable to the vehicle, and on the other side opposite the fixed side, the first end has a gap such that in the deployed state of the air curtain, The dimension of the first end portion in the air curtain width direction is smaller than the dimension of the other portion of the air curtain in the air curtain width direction.
- the notch is a wedge-shaped notch, and in the unfolded state of the air curtain, the dimension of the wedge-shaped notch in the width direction of the air curtain gradually decreases from the first end portion toward the intermediate portion of the air curtain in the longitudinal direction of the air curtain.
- providing the air curtain comprises the steps of removing a portion of the first end portion along the length direction of the air curtain such that, in the deployed state of the air curtain, the dimension of the first end portion in the air curtain width direction is smaller than other portions of the air curtain The size in the width direction of the air curtain.
- the first mandrel is a roller and the portion of the air curtain at the first end is wound and/or folded around the roller.
- the air curtain at the first end is wound by the friction between the air curtain and the roller.
- the packaging method of the present invention requires less man-hours and lower costs because it only requires the steps of winding and/or folding without the need for additional means such as an auxiliary fixture.
- Figure 1 shows a partial schematic view of an air curtain formed by a prior art method.
- Figure 2 shows a schematic view of the fixed side of the air curtain formed by the prior art method.
- Fig. 3 shows a partial schematic view of the unfolded state of the air curtain formed by the packaging method according to the present invention.
- Figure 4 shows a schematic diagram of the steps of a packaging method in accordance with an embodiment of the present invention.
- Figure 5 shows a schematic view of the step of further winding the first end after winding/folding the air curtain into a tubular body, in accordance with an embodiment of the present invention.
- Figure 6A shows a perspective view of a second mandrel coupled to a first end, in accordance with an embodiment of the present invention.
- Figure 6B illustrates a perspective view of a second mandrel coupled to a first end, in accordance with another embodiment of the present invention.
- FIGS. 3 to 6B a packaging method for winding and/or folding an air curtain (more specifically, an air curtain in an unfolded state) into a tubular body according to an embodiment of the present invention will be described with reference to FIGS. 3 to 6B.
- FIGS. 3 and 4 show a partial view of the unfolded state of the air curtain.
- Figure 4 shows a schematic diagram of the steps of a packaging method in accordance with an embodiment of the present invention.
- the packaging method according to the first embodiment of the present invention includes the step of providing the air curtain 20 as shown in FIG.
- the longitudinal direction along the plane of the drawing is the width direction in the state in which the air curtain is unfolded
- the lateral direction along the plane of the drawing is the longitudinal direction in the state in which the air curtain is deployed.
- the air curtain 20 includes a first end portion 21 in the longitudinal direction. In the unfolded state of the air curtain 20, the dimension of the first end portion 21 in the air curtain width direction is smaller than the dimension of the other portion of the air curtain 20 in the air curtain width direction.
- the dimension of the first end portion in the air curtain width direction is simply referred to as “the size of the first end portion”
- the “the size of the other portion of the air curtain in the air curtain width direction” is simply referred to as “Dimensions of other parts.”
- the size is relatively small, and various ways can be taken.
- the air curtain itself may be formed such that the first end portion 21 is smaller than the other portions; or, when the air curtain is formed by sewing or joining a plurality of pieces of material, The final shape of the air curtain cuts the material into a suitable shape and stitches or joins to obtain a smaller air curtain of the first end portion 21; or alternatively, the first end portion can be removed along the length of the air curtain after forming an air curtain having a substantially uniform width A portion of 21 is obtained to obtain a first end portion 21 having a smaller size.
- the air curtain 20 has a fixed side 22 and the fixed side 22 can be fixed to the vehicle.
- the first end portion 21 has a notch 23, such as the area enclosed by the two broken lines in Fig. 3 and the boundary of the air curtain.
- the notch 23 is a wedge-shaped notch, and in the unfolded state of the air curtain 20, the dimension of the air curtain 20 in the air curtain width direction gradually decreases from the first end portion 21 to the intermediate portion of the air curtain 20 in the air curtain length direction.
- the notch 23 may be opened at any position of the first end portion 21, and the notch 23 may be of any shape.
- the notch 23 can also be provided at a portion of the fixed side 22 that is not provided with a fixture.
- the notch 23 is a rectangular incision.
- the packaging method according to the first embodiment of the present invention further includes a structure in which the air curtain 20 is wound and/or folded into a substantially tubular body.
- the first end portion 21 is wound and/or folded around a first mandrel 24 having a predetermined size during winding and/or folding of the air curtain into a tubular body.
- FIG. 4 shows a schematic view of a step of winding an air curtain with a winding device. As shown in FIG. 4, first, the first mandrel 24 is placed at the first end portion 21, and then the first end portion 21 is wound around the first mandrel 24.
- the first mandrel 24 since the material of the air curtain 20 generally has greater flexibility, although the first end portion of the air curtain 20 is small in size, it is wound or folded into After the substantially tubular body, the outer peripheral dimension of the tubular body tends to be substantially the same at the outer peripheral dimension of the first end portion 21 and other portions due to the overall bulkiness. Next, the first end portion 21 is wound around the first mandrel 24.
- the friction of the air curtain relative to the mandrel and the friction between the air curtains at this position can be utilized, so that the air curtain at that position is more tightly wound, thereby
- the outer circumference of the air curtain formed as a tubular body at the first end 21 is smaller than the outer circumference of the other portions.
- the meaning of "winding the first end portion 21 around the first mandrel 24" is to rotate the first end portion 21 relative to the first mandrel 24 in the winding direction, thereby reducing the outer circumference of the air curtain near the end portion. size.
- first mandrel 24 may be fixed to rotate the first end portion 21; the first end portion 21 may be fixed, the first mandrel 24 may be rotated; or both may be wound in a relatively rotating manner until The end dimensions are suitable. Thereafter, the first mandrel 24 is removed. The removed first mandrel 24 can be reused. Furthermore, the first mandrel 24 generally has a greater stiffness than the material of the air curtain 20, which may for example be made of plastic, rubber, metal or wood.
- the first mandrel 24 is a roller and the portion of the air curtain 20 at the first end 21 can be wrapped and/or folded around the roller.
- the roller can be a solid roller or a hollow roller.
- the friction of the air curtain relative to the roller at this position can be utilized to closely wind the air curtain.
- the roller is made of a material having a large frictional force (for example, rubber), or the outer surface of the roller may be coated with a friction coefficient.
- the high material, or the outer surface of the roller may be provided with a relief structure (e.g., silica particles).
- the size of the first mandrel 24 can be appropriately selected, and should generally be smaller than the intended size of the first end portion 21 of the air curtain 20 formed as a tubular body, for example, selected to be 10% to 80% of the intended size, 30% to 60% of the expected size, or other suitable ratio. It will be understood by those skilled in the art that in the case where the first end portion 21 is wound or folded around the first mandrel 24, the other portions can be simultaneously wound and/or folded without the aid of other mandrels. . Of course, other portions may also be wound and/or folded around another mandrel having a larger diameter than the first mandrel 24.
- the first mandrel 24 may be cylindrical such that the first end 21 is wrapped around the cylinder.
- the cross section of the first mandrel 24 may be elliptical, oblate, rectangular, triangular or trapezoidal, or the first mandrel 24 may be flattened such that the first end 21 is wrapped around the first mandrel 24. It will be understood by those skilled in the art that the first mandrel 24 may have other shapes than the aforementioned shapes as long as the first end portion 21 can be wound or folded.
- the first mandrel 24 can be in any form as long as the first mandrel 24 is capable of causing the air curtain to be partially wound at the first end portion 21.
- the first mandrel 24 can be a shaft.
- the shaft can be solid or hollow depending on the specific needs.
- a packaging method according to a second embodiment of the present invention will be described with reference to Figs. 3, 5, 6A and 6B.
- the packaging method according to the second embodiment of the present invention is substantially the same as the packaging method of the first embodiment, except that the packaging method of the second embodiment does not include the step of winding the air curtain by means of the first mandrel, but instead
- the step of further winding and/or folding the first end portion 21 after winding and/or folding the air curtain 20 into a tubular body is such that the outer peripheral dimension of the first end portion 21 is smaller than the outer peripheral dimension of the other portions.
- Figure 5 there is shown a schematic view of the step of further winding the first end portion 21 after winding/folding the air curtain into a tubular body.
- the step of further winding the first end portion 21 includes inserting a second mandrel 25 of a predetermined size from the first end portion 21 into the tubular body formed by the air curtain 20, and positioning the second mandrel 25 to the first
- the end portion 21 rotates the second mandrel 25 and drives the partial rotation of the air curtain 20 at the first end portion 21 by the second mandrel 25 to further wind the first end portion, whereby the air curtain is further rolled at the position Tightening, thereby reducing the outer peripheral dimension of the first end portion 21.
- the second mandrel 25 is removed.
- the removed mandrel 27 can be reused.
- FIG. 6A shows one way in which the second mandrel 25 is positioned to the first end portion 21.
- the manner in which the second mandrel 25 is coupled to the first end portion 21 when the air curtain is deployed is shown.
- the air curtain 21 has been wound into a tubular body before the second mandrel 25 is inserted and positioned to the first end portion 21.
- the air curtain 20 is provided with a through hole 211 at the first end portion 21.
- the second mandrel 25 is provided with a hook portion 26.
- the hook portion 26 can pass through the through hole 21 such that the second mandrel 25 is partially positioned to the first end portion 21, thereby driving a partial rotation of the air curtain 20 at the first end portion 21 when the second mandrel 25 is rotated.
- the through hole 211 is provided at the first end portion 21 of the air curtain 20 and is disposed at an edge portion on the other side opposite to the fixed side 22.
- the hook portion 26 may be an L-shape or an arc shape extending from the second mandrel 25.
- the air curtain may not be tightly wound, and
- the cross-sectional dimension of the portion is formed to be smaller than the other portions of the second mandrel 25. This can be achieved by removing a portion of the material of the second mandrel 25 that is adjacent the portion, or by forming the portion into a reduced shape.
- FIG. 6A shows an exemplary structure. As shown in FIG.
- the cross-sectional dimension of one end portion 251 of the second mandrel 25 is formed to be about half of the cross-sectional dimension of the other portion of the second mandrel 25, and the hook portion 26 is disposed at the end portion. 251.
- the end portion 251 has a semicircular cross section, and the other portions of the second mandrel 25 have a circular cross section.
- the hook portion 26 is a circular arc-shaped (for example, 1/4 circle) hook portion extending from the end portion 251.
- the arcuate hooks are concentric with the end 251 and have the same radius.
- the hook portion 26 extends from the end portion 251 toward the inner side of the overall contour of the second mandrel 25 instead of extending outward.
- the end portion of the second mandrel 25 where the hook portion is provided is formed to have a small size, and in addition to avoiding the problem that the hook portion causes the partial size of the mandrel to be excessively large, other advantages can be brought about. For example, it may be more convenient to wind the first end 21 of the air curtain around the second mandrel 25 and more conveniently remove the second mandrel 25 from the air curtain.
- FIG. 6B shows another way in which the second mandrel 25 is positioned to the first end portion 21.
- the second mandrel 25 is provided with a grip portion 27 for gripping a portion near the first end portion 21 of the air curtain 20 such that the second mandrel 25 is positioned to the air curtain 20, thereby When the second mandrel 25 is rotated, the portion at the first end portion 21 of the air curtain 20 is moved.
- the clamping portion 27 includes a first clamping portion 271 and a second clamping portion 272. There is a gap between the first clamping portion 271 and the second clamping portion 272 to sandwich a portion of the air curtain 20 at the first end portion 21 therebetween to position the second mandrel 25 to the air curtain 20 .
- first clamping portion 271 and the second clamping portion 272 are free ends, and the other ends (ie, connecting ends) of the second clamping portion 272 and the second clamping portion 272 are connected to each other, preferably integrally.
- the first clamping portion 271 and the second clamping portion 272 may have elasticity such that the free ends of the first clamping portion 271 and the second clamping portion 272 can be pressed against each other.
- the first clamping portion 271 and the second clamping portion 272 may be substantially semi-cylindrical, and the rectangular surfaces of the two semi-cylindrical bodies face each other.
- first clamping portion 271 and the second clamping portion 272 are in the shape of a rectangular parallelepiped, a triangular prism, a semi-ellipsoid or the like.
- the clamping portion 27 is integrally formed with the other portion of the second mandrel 25.
- first clamping portion 271 and the second clamping portion 272 are separated such that the gap therebetween is greater than the thickness of the air curtain to accommodate the first end portion 21.
- the air curtain is inserted from the free end of the nip portion 27 through the gap to the joint end.
- the free ends of the first clamping portion 271 and the second clamping portion 272 are loosened, so that the first clamping portion 271 and the second clamping portion 272 closely hold the air curtain.
- the second mandrel 25 drives the air curtain
- the portion at the first end 20 is rotated to further wind the first end, and during the further winding of the first end portion 21, the second mandrel 25 is less likely to move relative to the first end portion 21.
- the size of the second mandrel 25 can be suitably selected, and should generally be smaller than the intended size of the first end portion 21 of the air curtain 20 formed as a tubular body, for example, selected to be 10% to 80% of the intended size, the desired size 30% to 60%, or other suitable ratio.
- the second mandrel 25 is a cylinder.
- the second mandrel 25 may be other shapes configured to be able to further wind the first end portion 21, for example, the cross section of the second mandrel 25 is elliptical, oblate, rectangular, triangular or trapezoidal, etc.
- the two mandrel 25 is a flat body.
- the second mandrel 25 can be solid or hollow, depending on the particular needs.
- the second mandrel 25 is caused to rotate a portion of the air curtain 20 at the first end portion 21 to further wind the first end portion 21.
- a second mandrel 25 of a predetermined size is inserted into the tubular body formed by the air curtain 20 from the first end portion 21, the second mandrel 25 is rotated, and the outer surface of the second mandrel 25 is rubbed against the air curtain 20 The first end portion 21 is further wound. Thereby the air curtain is further wound at this position, thereby reducing the outer peripheral size of the first end portion 21.
- first end portion 21 is further wound such that the outer peripheral dimension of the first end portion 21 is small.
- a circumferential force varying in a direction may be applied from the outer peripheral surface of the tubular body at the first end portion 21 of the air curtain 20 that has been wound and/or folded into a tubular body, thereby directly rolling further Around the first end portion 21, the size of the first end portion is reduced.
- a finger can be inserted from the first end portion 21 into the tubular body to manually wind the air curtain 20 from the inner circumference of the tubular body.
- the first end portion 21 can be further folded.
- the first end portion 21 of the air curtain 20 formed as a tubular body is easily folded.
- the outer peripheral dimension of the first end portion 21 is made smaller than the outer peripheral dimension of the other portion in a simple manner.
- the air curtain 20 is wound and/or folded manually using a device that winds or folds the air curtain 20.
- first end portion 21 can be further wound after further folding the first end portion 21.
- first end portion 21 is further wound, the first end portion 21 is further folded. Thereby the size of the first end portion 21 is further reduced.
- the size of the first end portion 21 is reduced by further winding and/or folding the first end portion 21 after winding and/or folding the air curtain into a tubular body.
- the first end portion 21 is further wound and/or folded in place of the first embodiment in which the first end portion 21 is wound around the mandrel and / or the step of folding the air curtain.
- these two steps can also be employed in the process of packaging the air curtain to further reduce the size of the first end portion 21.
- the tubular body is formed by winding from the air curtain side around the mandrel with the first end portion 21 surrounding the first mandrel 24.
- the invention is not limited thereto.
- the tubular body can be formed by folding or otherwise folding the air curtain back or forth, or the tubular body can be formed, for example, by folding and winding, for example, first folded around the mandrel and then wound.
- the outer peripheral shape of the tubular body is not limited to a circular shape, and may be a flat shape or an irregular shape affected by winding and/or folding.
- the second mandrel 25 is positioned to the portion of the air curtain 21 at the first end portion 21 by the hook portion 26 and the nip portion 27 .
- the invention is not limited thereto.
- it can be by means of gluing, bonding, snapping, magnetic attraction, or the like.
- the air curtain is provided with an elastic ferrule, and the second mandrel 25 can be inserted into the elastic ferrule, thereby clamping the second mandrel 25 by elastic force, so that the second mandrel 25 is not easily moved relative to the first end portion 21. .
- the air curtain is tightly wound around the first mandrel 24 by friction between the first mandrel 24 and the air curtain 20 is described.
- the invention is not limited thereto.
- the first mandrel 24 may be preferably positioned to a portion of the first end 21 prior to winding the first end 21 around the first mandrel 24.
- the first mandrel 24 is likely to move relative to the first end portion 21.
- the first mandrel 24 may move back and forth in the length direction of the air curtain and may be inclined in the wound tubular body.
- the packaging structure of the air curtain 20 obtained according to the method of the present invention can be installed along a specific curve extending in the accommodation space along the A-pillar, the roof rail and the C-pillar of the vehicle, wherein the first end is substantially along the vehicle A column is installed. Due to the small outer circumference of the first end, it is possible to accommodate a smaller available space around the A-pillar. Moreover, the packaging method requires less man-hours and lower costs because it only requires the steps of winding and/or folding without the need for additional means such as an auxiliary fixture.
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Abstract
Description
本发明涉及用于将气帘卷绕和/或折叠成管状体的包装方法。The invention relates to a packaging method for winding and/or folding an air curtain into a tubular body.
气帘可以用于在发生侧面碰撞时对乘员(例如驾驶员和/或乘客)进行保护,特别是对乘员的头部进行保护。当车辆正常行驶时,气帘通常呈卷绕或折叠的状态并且安装在沿A柱、车顶的弧形纵梁和C柱所形成的容纳空间中。当车辆发生碰撞时,触发气帘充气膨胀并展开,在乘员与车辆的侧面结构(诸如,车门、车窗、B柱等)之间为乘员提供防撞击保护。Air curtains can be used to protect occupants (such as drivers and/or passengers) in the event of a side impact, particularly to protect the occupant's head. When the vehicle is running normally, the air curtain is usually in a wound or folded state and is installed in an accommodation space formed along the A-pillar, the curved longitudinal beam of the roof, and the C-pillar. When the vehicle collides, the air curtain is inflated and deployed to provide anti-collision protection for the occupant between the occupant and the side structure of the vehicle (such as a door, window, B-pillar, etc.).
通常,A柱处所能容纳的气帘的外周尺寸小于车顶的弧形纵梁和C柱处所能容纳的气帘的外周尺寸。因此,气帘的位于A柱处的外周尺寸需要小于位于弧形纵梁和C柱处的外周尺寸。Typically, the outer perimeter of the air curtain that can be accommodated in the A-pillar is smaller than the outer perimeter of the curved longitudinal stringer and the air curtain that can be accommodated at the C-pillar. Therefore, the outer circumference of the air curtain at the A-pillar needs to be smaller than the outer circumference at the curved longitudinal beam and the C-pillar.
图1和图2示出现有技术的一种用于形成上述类型的气帘的方法,该方法包括以下步骤。首先,在气帘10的需要外周尺寸较小的位置处并且在该位置处的气帘的固定侧11切除一部分气帘,如图1的圆形所围绕的区域。这里所述的固定侧11是指气帘10的固定在车辆上的一侧,并且固定侧10带有多个固定装置12(例如,安装凸耳)以将气帘的上边缘固定到车辆。然后,将其余部分的气帘卷绕或折叠成管状。然而,根据这种方法,被切掉的那部分气帘上带有的若干固定装置12也会被切除。因此,需要额外的附加固定装置13来固定气帘(如图2所示),增加工时和成本。此外,这种方法还会导致在气帘展开时,原本由切掉的若干固定装置12来固定的部分气帘不再被固定,这可能会影响气帘的保护效果。1 and 2 illustrate a prior art method for forming an air curtain of the type described above, the method comprising the following steps. First, a portion of the air curtain is cut off at a position where the outer peripheral size of the
发明内容Summary of the invention
本发明是鉴于以上情况而做出的,其目的在于提供一种新型的用于将 气帘卷绕和/或折叠成管状体的包装方法。通过该包装方法所形成的管状气帘的一部分的外周尺寸小于其他部分的外周尺寸,从而适于安装到车厢侧部,并且该包装方法所需的工时较短并且成本较低。The present invention has been made in view of the above circumstances, and an object thereof is to provide a novel packaging method for winding and/or folding a gas curtain into a tubular body. The outer peripheral dimension of a portion of the tubular air curtain formed by the packaging method is smaller than the outer peripheral size of the other portions, thereby being suitable for mounting to the side of the passenger compartment, and the packaging method requires shorter man-hours and lower cost.
根据本发明的实施例,提供了一种用于将气帘卷绕和/或折叠成管状体的包装方法,其中,包装方法包括提供气帘的步骤,气帘包括第一端部,在气帘的展开状态下,第一端部在气帘宽度方向上的尺寸小于气帘的其他部分在气帘宽度方向上的尺寸,并且包装方法还包括以下步骤中的至少一者:在将气帘卷绕和/或折叠成管状体的过程中,使第一端部围绕具有预定尺寸的第一芯轴卷绕或折叠;以及在将气帘卷绕和/或折叠成管状体之后,进一步卷绕和/或折叠第一端部,其中,通过包装方法,使得卷绕和/或折叠成管状体的气帘的第一端部的外周尺寸小于气帘的其他部分的外周尺寸。根据本发明的实施例的方法能够将气帘安装在沿车辆的A柱、车顶纵梁和C柱的容纳空间中。此外,该包装方法由于只需卷绕和/或折叠的步骤,而无需例如辅助固定装置等的附加装置,因此,该包装方法所需的工时较短并且成本较低。According to an embodiment of the present invention, there is provided a packaging method for winding and/or folding a gas curtain into a tubular body, wherein the packaging method comprises the step of providing an air curtain comprising a first end in an unfolded state of the air curtain Lower, the dimension of the first end portion in the air curtain width direction is smaller than the dimension of the other portion of the air curtain in the air curtain width direction, and the packaging method further comprises at least one of the following steps: winding and/or folding the air curtain into a tubular shape The first end portion is wound or folded around a first mandrel having a predetermined size; and the first end portion is further wound and/or folded after winding and/or folding the air curtain into a tubular body Wherein the outer peripheral dimension of the first end portion of the air curtain wound and/or folded into the tubular body is made smaller than the outer peripheral dimension of the other portion of the air curtain by the packaging method. The method according to an embodiment of the present invention is capable of installing the air curtain in an accommodation space along the A-pillar, the roof rail, and the C-pillar of the vehicle. Moreover, the packaging method requires less man-hours and lower costs because it only requires the steps of winding and/or folding without the need for additional means such as an auxiliary fixture.
根据本发明的优选实施例,使第一端部围绕第一芯轴卷绕和/或折叠的步骤包括以下步骤:围绕第一芯轴卷绕和/或折叠第一端部;以及移除第一芯轴。According to a preferred embodiment of the invention, the step of winding and/or folding the first end about the first mandrel comprises the steps of: winding and/or folding the first end around the first mandrel; and removing the A mandrel.
根据本发明的优选实施例,将第一芯轴移除有利于进一步减小卷绕/折叠之后的气帘的外周尺寸,并且,第一芯轴可以重复使用。According to a preferred embodiment of the invention, removing the first mandrel facilitates further reducing the outer perimeter dimension of the air curtain after winding/folding, and the first mandrel can be reused.
根据本发明的优选实施例,进一步卷绕和/或折叠第一端部的步骤包括以下步骤:将第二芯轴从第一端部插入管状体中,转动第二芯轴,并且通过第二芯轴带动气帘在第一端部处的部分转动来进一步卷绕第一端部,以减小第一端部的外周尺寸;以及将第二芯轴移除。According to a preferred embodiment of the invention, the step of further winding and/or folding the first end comprises the steps of inserting the second mandrel from the first end into the tubular body, rotating the second mandrel, and passing the second The mandrel drives a portion of the air curtain at the first end to rotate to further wind the first end to reduce the outer perimeter dimension of the first end; and to remove the second mandrel.
根据本发明的优选实施例,通过第二芯轴的转动而带动气帘在第一端部处的部分转动,能够进一步卷绕第一端部,从而减小这一部分的管状体的外周尺寸。因此,通过包装方法卷绕和/或折叠成管状体的气帘的第一端部能够安装至车辆的A柱。According to a preferred embodiment of the invention, the partial rotation of the air curtain at the first end is effected by the rotation of the second mandrel, and the first end portion can be further wound, thereby reducing the outer peripheral dimension of the tubular body of this portion. Thus, the first end of the air curtain that is wound and/or folded into a tubular body by a packaging method can be mounted to the A-pillar of the vehicle.
根据本发明的优选实施例,进一步卷绕和/或折叠第一端部的步骤还包 括以下步骤:在转动第二芯轴之前,将第二芯轴定位至第一端部;或者通过第二芯轴与气帘在第一端部处的部分之间的相互摩擦来进一步卷绕第一端部。According to a preferred embodiment of the invention, the step of further winding and/or folding the first end further comprises the steps of: positioning the second mandrel to the first end before rotating the second mandrel; or by the second The mandrel is frictionally rubbed with the portion of the air curtain at the first end to further wind the first end.
根据本发明的优选实施例,通过在第二芯轴定位至第一端部之后再转动第二芯轴,提供了进一步卷绕和/或折叠第一端部的一种方式。该方式使得第二芯轴不易相对于第一端部发生移动,从而使第一端部处的管状体的各层气帘材料之间更加紧密,由此减小这一部分的管状体的外周尺寸。此外,通过第二芯轴与所述气帘在所述第一端部处的部分之间的相互摩擦来进一步卷绕所述第一端部,提供了进一步卷绕和/或折叠第一端部的另一种方式。该方式可以借助于第二芯轴与气帘之间的摩擦力,使得通过卷绕和/或折叠方式得到的管状体的各层气帘材料之间更加紧密,从而减小这一部分的管状体的外周尺寸。In accordance with a preferred embodiment of the present invention, one way of further winding and/or folding the first end is provided by rotating the second mandrel after the second mandrel is positioned to the first end. This manner makes it easier for the second mandrel to move relative to the first end, thereby making the layers of the air curtain material of the tubular body at the first end more tight, thereby reducing the outer peripheral dimension of the tubular body of this portion. Further, the first end is further wound by mutual friction between the second mandrel and the portion of the air curtain at the first end, providing further winding and/or folding of the first end Another way. In this way, the friction between the second mandrel and the air curtain can be used to make the air curtain materials of the tubular body obtained by winding and/or folding more tight, thereby reducing the outer circumference of the tubular body of this part. size.
根据本发明的优选实施例,第二芯轴设置有钩状部,气帘在第一端部处的部分设置有通孔,并且钩状部能够穿过通孔使得第二芯轴定位至第一端部,或者第二芯轴设置有夹持部,夹持部用于夹持气帘在第一端部处的部分使得第二芯轴定位至第一端部。According to a preferred embodiment of the present invention, the second mandrel is provided with a hook portion, the portion of the air curtain at the first end portion is provided with a through hole, and the hook portion is able to pass through the through hole such that the second mandrel is positioned to the first The end, or the second mandrel, is provided with a gripping portion for gripping a portion of the air curtain at the first end such that the second mandrel is positioned to the first end.
根据本发明的优选实施例,气帘包括能够安装至车辆的固定侧,固定侧能够安装至车辆,在与固定侧相反的另一侧,第一端部具有缺口,使得在气帘的展开状态下,第一端部在气帘宽度方向上的尺寸小于气帘的其他部分在气帘宽度方向上的尺寸。According to a preferred embodiment of the invention, the air curtain comprises a fixed side that can be mounted to the vehicle, the fixed side being mountable to the vehicle, and on the other side opposite the fixed side, the first end has a gap such that in the deployed state of the air curtain, The dimension of the first end portion in the air curtain width direction is smaller than the dimension of the other portion of the air curtain in the air curtain width direction.
根据本发明的优选实施例,缺口为楔形缺口,在气帘的展开状态下,楔形缺口在气帘宽度方向上的尺寸沿气帘长度方向从第一端部向气帘的中间部分逐渐减小。According to a preferred embodiment of the present invention, the notch is a wedge-shaped notch, and in the unfolded state of the air curtain, the dimension of the wedge-shaped notch in the width direction of the air curtain gradually decreases from the first end portion toward the intermediate portion of the air curtain in the longitudinal direction of the air curtain.
根据本发明的优选实施例,提供气帘包括以下步骤:沿气帘长度方向去除第一端部的一部分,使得在气帘的展开状态下,第一端部在气帘宽度方向上的尺寸小于气帘的其他部分在气帘宽度方向上的尺寸。According to a preferred embodiment of the present invention, providing the air curtain comprises the steps of removing a portion of the first end portion along the length direction of the air curtain such that, in the deployed state of the air curtain, the dimension of the first end portion in the air curtain width direction is smaller than other portions of the air curtain The size in the width direction of the air curtain.
根据本发明的实施例,第一芯轴为辊轮,气帘在第一端部处的部分围绕辊轮卷绕和/或折叠。通过气帘与辊轮之间的摩擦力来卷绕第一端部处的气帘。According to an embodiment of the invention, the first mandrel is a roller and the portion of the air curtain at the first end is wound and/or folded around the roller. The air curtain at the first end is wound by the friction between the air curtain and the roller.
本发明的包装方法由于只需卷绕和/或折叠的步骤,而无需例如辅助固定装置等的附加装置,因此,该包装方法所需的工时较短并且成本较低。The packaging method of the present invention requires less man-hours and lower costs because it only requires the steps of winding and/or folding without the need for additional means such as an auxiliary fixture.
通过以下详细的描述同时阅读附图可以更好地理解所述实施例。强调的是,各种部件不一定按比例绘制。实际上,为了清楚地进行论述,可以任意增大或减小尺寸。在附图中,相同的附图标记指代相同的元件。The embodiments may be better understood by reading the drawings in the following detailed description. It is emphasized that the various components are not necessarily drawn to scale. In fact, for clarity of discussion, the size can be arbitrarily increased or decreased. In the drawings, the same reference numerals are used to refer to the same elements.
图1示出了通过现有技术的方法所形成的气帘的局部示意图。Figure 1 shows a partial schematic view of an air curtain formed by a prior art method.
图2示出了通过现有技术的方法所形成的气帘的固定侧的示意图。Figure 2 shows a schematic view of the fixed side of the air curtain formed by the prior art method.
图3示出了通过根据本发明的包装方法所形成的气帘的展开状态的局部示意图。Fig. 3 shows a partial schematic view of the unfolded state of the air curtain formed by the packaging method according to the present invention.
图4示出了根据本发明的实施例的包装方法的步骤的示意图。Figure 4 shows a schematic diagram of the steps of a packaging method in accordance with an embodiment of the present invention.
图5示出了根据本发明的实施例的在将气帘卷绕/折叠成管状体之后进一步卷绕第一端部的步骤的示意图。Figure 5 shows a schematic view of the step of further winding the first end after winding/folding the air curtain into a tubular body, in accordance with an embodiment of the present invention.
图6A示出了根据本发明的实施例的与第一端部相连接的第二芯轴的立体图。Figure 6A shows a perspective view of a second mandrel coupled to a first end, in accordance with an embodiment of the present invention.
图6B示出了根据本发明的另一实施例的与第一端部相连接的第二芯轴的立体图。Figure 6B illustrates a perspective view of a second mandrel coupled to a first end, in accordance with another embodiment of the present invention.
下面,将参照图3至图6B描述根据本发明的实施例的用于将气帘(更具体地,展开状态的气帘)卷绕和/或折叠成管状体的包装方法。Hereinafter, a packaging method for winding and/or folding an air curtain (more specifically, an air curtain in an unfolded state) into a tubular body according to an embodiment of the present invention will be described with reference to FIGS. 3 to 6B.
第一实施例First embodiment
参照图3和图4描述根据本发明的第一实施例的包装方法。图3示出气帘的展开状态的局部视图。图4示出了根据本发明的实施例的包装方法的步骤的示意图。A packaging method according to a first embodiment of the present invention will be described with reference to FIGS. 3 and 4. Fig. 3 shows a partial view of the unfolded state of the air curtain. Figure 4 shows a schematic diagram of the steps of a packaging method in accordance with an embodiment of the present invention.
根据本发明的第一实施例的包装方法包括:提供如图3所示的气帘20的步骤。在图3中,沿着图面的纵向方向是气帘展开状态下的宽度方向,而沿着图面的横向方向是气帘展开状态下的长度方向。如图3所示,在长 度方向上,气帘20包括第一端部21。在气帘20的展开状态下,第一端部21在气帘宽度方向上的尺寸小于气帘20的其他部分在气帘宽度方向上的尺寸。为了便于说明,在下文中,将“第一端部的在气帘宽度方向上的尺寸”简称为“第一端部的尺寸”,并且将“气帘的其他部分在气帘宽度方向上的尺寸”简称为“其他部分的尺寸”。The packaging method according to the first embodiment of the present invention includes the step of providing the
为了将气帘形成为第一端部的尺寸相对较小,可以采取多种方式。例如,在通过无纺、编织等方式形成气帘的情况下,可以将气帘本身形成为第一端部21比其他部分的尺寸小;或者,在通过多片材料缝合或接合形成气帘时,可以根据气帘的最终形状将材料裁剪成合适的形状,并缝合或接合得到第一端部21较小的气帘;又或者,可以在形成宽度大体均匀的气帘之后,通过沿气帘长度方向去除第一端部21的一部分而获得尺寸较小的第一端部21。In order to form the air curtain as the first end, the size is relatively small, and various ways can be taken. For example, in the case of forming an air curtain by means of non-woven, weaving, etc., the air curtain itself may be formed such that the
气帘20具有固定侧22,并且固定侧22能够固定至车辆。根据本发明的实施例,在气帘20的与固定侧22相反的另一侧,第一端部21具有缺口23,如图3中两条虚线和气帘的边界所围成的区域。缺口23为楔形缺口,并且在气帘20的展开状态下,气帘20在气帘宽度方向上的尺寸沿气帘长度方向从第一端部21向气帘20的中间部分逐渐减小。The
本领域的技术人员应当理解,只要使得第一端部21的尺寸小于其他部分的尺寸,缺口23可以开设在第一端部21的任意位置处,并且缺口23也可以是任意形状。例如,缺口23也可以设置在固定侧22的未设有固定装置的部分处。例如,缺口23为矩形切口。It will be understood by those skilled in the art that as long as the size of the
在提供了前述气帘20之后,根据本发明的第一实施例的包装方法还包括将气帘20卷绕和/或折叠成大致管状体的结构。在将气帘卷绕和/或折叠成管状体的过程中,使第一端部21围绕具有预定尺寸的第一芯轴24卷绕和/或折叠。具体而言,例如,图4示出了用卷绕设备卷绕气帘的步骤的示意图。如图4所示,首先,将第一芯轴24放置在第一端部21处,然后使第一端部21围绕第一芯轴24卷绕。可以理解的是,在未使用第一芯轴24的情况下,由于气帘20的材料通常具有较大的柔性,因此,虽然气帘20的第一端部的尺寸较小,在卷绕或折叠成大致管状体之后,由于整体的 蓬松程度,往往使得管状体的外周尺寸在第一端部21和其他部分处的外周尺寸大致相同。其次,围绕第一芯轴24卷绕第一端部21。通过使第一端部21围绕第一芯轴24卷绕,可以利用在该位置处气帘相对于芯轴的摩擦以及气帘之间的摩擦,使得该位置处的气帘更紧密地卷绕成型,从而有利地使得成型为管状体的气帘在第一端部21处的外周尺寸小于其他部分的外周尺寸。此处“围绕第一芯轴24卷绕第一端部21”的含义是使第一端部21沿着卷绕方向相对于第一芯轴24旋转,从而减小该端部附近气帘的外周尺寸。应该理解的是,可以固定第一芯轴24,旋转第一端部21;也可以固定第一端部21,旋转第一芯轴24;或者使得两者相对旋转地均进行卷绕动作,直到端部尺寸合适。此后,将第一芯轴24移除。移除的第一芯轴24可以重复使用。此外,第一芯轴24通常相比气帘20的材料具有更大的刚度,其例如可以是塑料、橡胶、金属或木材等制成。After the foregoing
第一芯轴24为辊轮,气帘20在第一端部21处的部分可以围绕辊轮卷绕和/或折叠。辊轮可以为实心辊轮或空心辊轮。通过将第一端部21围绕辊轮卷绕,可以利用在该位置处气帘相对于辊轮的摩擦,来使气帘紧密地卷绕成型。优选地,为了增大辊轮的外表面与气帘的摩擦使得气帘顺利地卷绕,辊轮由摩擦力较大的材料(例如橡胶)制成,或者辊轮的外表面可以涂覆有摩擦系数高的材料,或者辊轮的外表面可以设置有凹凸结构(例如二氧化硅颗粒)。The
除此之外,第一芯轴24的尺寸可以适当地选择,通常应当小于形成为管状体的气帘20的第一端部21的预期尺寸,例如是选择为预期尺寸的10%至80%,该预期尺寸的30%至60%,或其他合适比例。本领域的技术人员应当理解,在使第一端部21围绕第一芯轴24卷绕或折叠的情况下,其他部分可以同时在不借助其他芯轴的情况下被卷绕和/或折叠成型。当然,其他部分也可以围绕直径大于第一芯轴24的另一芯轴卷绕和/或折叠成型。In addition to this, the size of the
优选地,第一芯轴24可以为圆柱体,使得第一端部21围绕圆柱体卷绕。或者,第一芯轴24的横截面可以为椭圆形、扁圆形、矩形、三角形或梯形,或者第一芯轴24呈扁平体,使得第一端部21围绕第一芯轴24卷绕。本领域的技术人员可以理解,只要能够卷绕或折叠第一端部21,第一 芯轴24可以为除前述形状之外的其他形状。Preferably, the
此外,应当理解,只要第一芯轴24能够使得气帘在第一端部21的部分卷绕,第一芯轴24可以是任何形式。例如,代替辊轮,第一芯轴24可以为轴。根据具体需求,轴可以是实心的或空心的。Moreover, it should be understood that the
第二实施例Second embodiment
参照图3、图5、图6A和图6B描述根据本发明的第二实施例的包装方法。根据本发明的第二实施例的包装方法和第一实施例的包装方法大体相同,其区别在于,第二实施例的包装方法不包括借助于第一芯轴卷绕气帘的步骤,而是替代地包括在将气帘20卷绕和/或折叠成管状体之后,进一步卷绕和/或折叠第一端部21的步骤,使得第一端部21的外周尺寸小于其他部分的外周尺寸。参照图5,图5示出了在将气帘卷绕/折叠成管状体之后进一步卷绕第一端部21的步骤的示意图。具体而言,进一步卷绕第一端部21的步骤包括:将预定尺寸的第二芯轴25从第一端部21插入气帘20形成的管状体中,将第二芯轴25定位至第一端部21,转动第二芯轴25,并且通过第二芯轴25带动气帘20在第一端部21处的部分转动来进一步卷绕第一端部,由此在该位置处气帘被进一步卷紧,从而减小了第一端部21的外周尺寸。此后,将第二芯轴25移除。移除后的芯轴27可以重复使用。A packaging method according to a second embodiment of the present invention will be described with reference to Figs. 3, 5, 6A and 6B. The packaging method according to the second embodiment of the present invention is substantially the same as the packaging method of the first embodiment, except that the packaging method of the second embodiment does not include the step of winding the air curtain by means of the first mandrel, but instead The step of further winding and/or folding the
图6A示出了第二芯轴25定位至第一端部21的一种方式。为了清楚地表示两者之间的相对位置关系,示出了当气帘在展开时,第二芯轴25与第一端部21的连接方式。但是,应当理解,在第二芯轴25插入并定位至第一端部21之前,气帘21已卷绕成管状体。再次参照图3,气帘20在第一端部21处设置有通孔211。如图6A所示,第二芯轴25设置有钩状部26。钩状部26能够穿过通孔21,使得第二芯轴25局部地定位至第一端部21,从而在第二芯轴25转动时,带动气帘20在第一端部21处的部分旋转。优选地,通孔211设置在气帘20的第一端部21处并设置在与固定侧22相反的另一侧的边缘部分。钩状部26可以为从第二芯轴25延伸的L形形状或弧形形状。FIG. 6A shows one way in which the
在钩状部26的尺寸较大的情况下,为了防止第二芯轴25的包括钩状部26的一部分的横截面尺寸大于第二芯轴的其他部分使得气帘不能紧密 地卷绕,可以将该部分的横截面尺寸形成为小于第二芯轴25的其他部分。这可以通过去除第二芯轴25的位于该部分附近的一部分材料,或者通过将该部分形成为减缩的形状来实现。例如,图6A示出了一种示例性的结构。如图6A所示,将第二芯轴25的一个端部251的横截面尺寸形成为第二芯轴25的其他部分的横截面尺寸的约一半,并将钩状部26设置在该端部251。如图6A所示,端部251的横截面呈半圆形,而第二芯轴25的其他部分的横截面呈圆形。在这种情况下,优选地,钩状部26为从端部251延伸的圆弧形(例如,1/4圆)钩状部。优选地,圆弧形钩状部与端部251同心并且半径相同。此外,在这种情况下,优选地,钩状部26从端部251向第二芯轴25整体轮廓的内侧延伸,而非向外侧延伸。将第二芯轴25的设置钩状部的端部形成得尺寸较小,除了可以避免钩状部导致芯轴局部尺寸过大的问题,还可以带来其他优点。例如,可以更方便地将气帘的第一端部21绕第二芯轴25卷绕、以及更方便地将第二芯轴25从气帘中移除。In the case where the size of the
图6B示出了第二芯轴25定位至第一端部21的另一种方式。如图6B所示,第二芯轴25设置有夹持部27,夹持部27用于夹持气帘20的第一端部21附近的部分,使得第二芯轴25定位至气帘20,从而当第二芯轴25转动时,带动气帘20的第一端部21处的部分发生移动。夹持部27包括第一夹持部271和第二夹持部272。第一夹持部271和第二夹持部272之间具有缝隙以将气帘20的在第一端部21处的一部分夹持于两者之间,从而将第二芯轴25定位至气帘20。第一夹持部271和第二夹持部272的一端为自由端,并且第二夹持部272和第二夹持部272的另一端(即,连接端)互相连接,优选一体地连接。第一夹持部271和第二夹持部272可以具有弹性,使得第一夹持部271和第二夹持部272的自由端能够彼此压靠。第一夹持部271和第二夹持部272可以呈大致半圆柱体,并且两个半圆柱体的矩形表面彼此相对。或者,第一夹持部271和第二夹持部272为长方体、三棱柱、半椭圆体等形状。优选地,夹持部27与第二芯轴25的其他部分一体地形成。FIG. 6B shows another way in which the
以下,描述将如图6B的第二芯轴25定位至气帘20的在第一端部21处的部分的具体步骤。首先,分开第一夹持部271和第二夹持部272的自 由端,使得其两者之间的间隙大于气帘的厚度以容纳第一端部21。其次,在第一端部21的与固定侧相反的另一侧,气帘从夹持部27的自由端穿过间隙插入至连接端。最后,松开第一夹持部271和第二夹持部272的自由端,从而第一夹持部271和第二夹持部272紧密地夹持气帘。借助于第一夹持部271和第二夹持部272与气帘20之间的摩擦以及第一夹持部271和第二夹持部272对气帘20的压力,使得第二芯轴25带动气帘20在第一端部处的部分转动,从而进一步卷绕第一端部,并且在进一步卷绕第一端部21的过程中,第二芯轴25不易相对于第一端部21发生移动。Hereinafter, a specific step of positioning the
该第二芯轴25的尺寸可以适当地选择,通常应当小于形成为管状体的气帘20的第一端部21的预期尺寸,例如是选择为预期尺寸的10%至80%,该预期尺寸的30%至60%,或其他合适比例。优选地,第二芯轴25为圆柱体。应当理解,第二芯轴25可以为构造成能够进一步卷绕第一端部21的其他形状,例如第二芯轴25的横截面为椭圆形、扁圆形、矩形、三角形或梯形等或者第二芯轴25呈扁平体。此外,根据具体需求,第二芯轴25可以是实心的或空心的。The size of the
然而,本领域的技术人员应该理解,只要使得第二芯轴25带动气帘20在第一端部21处的部分转动从而进一步卷绕第一端部21,还可以采用其他方式。例如,将预定尺寸的第二芯轴25从第一端部21插入气帘20形成的管状体中,转动第二芯轴25,并且通过第二芯轴25的外表面与气帘20之间相互摩擦来进一步卷绕第一端部21。由此在该位置处气帘被进一步卷紧,从而减小了第一端部21的外周尺寸。However, it will be understood by those skilled in the art that other means may be employed as long as the
此外,本领域的技术人员应该理解,只要使得进一步卷绕第一端部21从而使第一端部21的外周尺寸较小,还可以采用其他步骤。例如,可以不使用第二芯轴,在已经卷绕和/或折叠成管状体的气帘20的第一端部21处,从管状体的外周表面上施加方向来回变化的周向力,从而直接进一步卷绕第一端部21,使得第一端部的尺寸减小。或者,在手动的情况下,可以将手指从第一端部21插入管状体来从管状体的内周手动地卷绕气帘20。Moreover, it will be understood by those skilled in the art that other steps may be employed as long as the
在其他可选方案中,还可以进一步折叠第一端部21。例如,由于第一端部21的尺寸小于其他部分的尺寸,所以形成为管状体的气帘20的第一 端部21易于被折叠。通过进一步折叠第一端部21,例如,简单地对折,从而以简单的方式使得第一端部21的外周尺寸小于其他部分的外周尺寸。根据本发明的实施例,使用卷绕或折叠气帘20的设备或者手动地卷绕和/或折叠气帘20。In other alternatives, the
在又一个可选方案中,可以在进一步折叠第一端部21之后,再进一步卷绕第一端部21。或者,在进一步卷绕第一端部21之后,再进一步折叠第一端部21。从而使得第一端部21的尺寸进一步减小。In yet another alternative, the
总之,在第二实施例中,通过在将气帘卷绕和/或折叠成管状体之后,进一步卷绕和/或折叠第一端部21,来减小第一端部21的尺寸。In summary, in the second embodiment, the size of the
其他实施例Other embodiments
在第二实施例中,采用将气帘形成为管状体之后,进一步卷绕和/或折叠第一端部21来代替第一实施例中在第一端部21围绕芯轴的情况下卷绕和/或折叠气帘的步骤。但是,也可以在包装气帘的过程中采用这两个步骤,来进一步减小第一端部21的尺寸。In the second embodiment, after the air curtain is formed into a tubular body, the
在第一实施例中,提供了在第一端部21围绕第一芯轴24的情况下,通过从气帘一侧绕芯轴卷绕形成管状体的实施例。但是,本发明不限于此。例如,可以通过将气帘来回折叠或以其他方式折叠的形式形成大体管状体,或者,例如可以将折叠和卷绕结合的方式来形成管状体,例如先绕芯轴对折,然后卷绕成型。管状体的外周形状也不限于圆形,也可以是扁平状或受到卷绕和/或折叠方式影响的不规则形状。In the first embodiment, an embodiment is provided in which the tubular body is formed by winding from the air curtain side around the mandrel with the
在第二实施例中,给出了通过钩状部26和夹持部27来将第二芯轴25定位至气帘21在第一端部21处的部分的实施例。但是,本发明并不限于此。例如,可以通过粘扣、粘接、卡扣、磁吸附等的方式。或者,气帘上设置有弹性套圈,第二芯轴25可以插入至弹性套圈中,从而通过弹力卡固第二芯轴25,使得第二芯轴25不易相对于第一端部21发生移动。In the second embodiment, an embodiment in which the
在第一实施例中,描述了通过第一芯轴24与气帘20之间的摩擦,来使气帘围绕第一芯轴24紧密地卷绕的实施例。但是,本发明并不限于此。例如,可以优选在围绕第一芯轴24卷绕第一端部21之前,将第一芯轴24定位到第一端部21的一部分。在通过摩擦使气帘的第一端部21围绕第一 芯轴卷绕的过程中,当摩擦力较低时,第一芯轴24有可能会相对于第一端部21发生移动。具体而言,第一芯轴24可能在气帘长度方向上来回移动,并且可能在卷绕成的管状体内倾斜。这导致第一芯轴24与围绕其卷绕的气帘之间产生较大的间隙,从而不利于在第一端部21处更紧密地围绕第一芯轴24卷绕气帘。通过将第一芯轴24定位至第一端部21的一部分的方式,使得气帘更可靠地围绕第一芯轴或辊轮紧密地卷绕。因此,第一芯轴24定位至第一端部21的方式如类似于第二实施例中所述的第二芯轴25定位至第一端部21的方式,在此不再赘述。In the first embodiment, an embodiment in which the air curtain is tightly wound around the
根据本发明的方法得到的气帘20的包装结构可以沿着特定的曲线延伸地安装在沿车辆的A柱、车顶纵梁和C柱的容纳空间中,其中第一端部大致沿着车辆的A柱安装。由于第一端部的外周尺寸较小,可以适应A柱周围更小的可用空间。此外,该包装方法由于只需卷绕和/或折叠的步骤,而无需例如辅助固定装置等的附加装置,因此,该包装方法所需的工时较短并且成本较低。The packaging structure of the
如前所述,尽管说明书中已经参考附图对本发明的示例性实施例进行了说明,但是本发明不限于上述各具体实施方式,还可以有许多其他实施例方式,本发明的范围应当由权利要求书及其等同含义来限定。The exemplary embodiments of the present invention have been described with reference to the drawings, but the present invention is not limited to the specific embodiments described above, and many other embodiments are possible, and the scope of the present invention should be The requirements and their equivalents are defined.
Claims (10)
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| CN201710085588.9 | 2017-02-16 | ||
| CN201710085588.9A CN108437926B (en) | 2017-02-16 | 2017-02-16 | Packaging method for winding and/or folding an air curtain into a tubular body |
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| WO2018149261A1 true WO2018149261A1 (en) | 2018-08-23 |
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| PCT/CN2018/072794 Ceased WO2018149261A1 (en) | 2017-02-16 | 2018-01-16 | Packing method for rolling and/or folding side curtain into tubular form |
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| CN108437926B (en) | 2022-02-18 |
| CN108437926A (en) | 2018-08-24 |
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