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WO2018036551A1 - High-speed shearing activation machine - Google Patents

High-speed shearing activation machine Download PDF

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Publication number
WO2018036551A1
WO2018036551A1 PCT/CN2017/098940 CN2017098940W WO2018036551A1 WO 2018036551 A1 WO2018036551 A1 WO 2018036551A1 CN 2017098940 W CN2017098940 W CN 2017098940W WO 2018036551 A1 WO2018036551 A1 WO 2018036551A1
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Prior art keywords
central shaft
support cover
cover plate
disposed
rpm
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PCT/CN2017/098940
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French (fr)
Chinese (zh)
Inventor
刘文治
黄道德
赵春霞
胡长庆
陈新桥
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Ningbo Baolinong Environment Technology Co Ltd
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Ningbo Baolinong Environment Technology Co Ltd
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Publication of WO2018036551A1 publication Critical patent/WO2018036551A1/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/14—Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices
    • B02C13/16—Disintegrating by mills having rotary beater elements ; Hammer mills with vertical rotor shaft, e.g. combined with sifting devices with beaters hinged to the rotor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/26—Details
    • B02C13/30—Driving mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C2210/00—Codes relating to different types of disintegrating devices
    • B02C2210/02—Features for generally used wear parts on beaters, knives, rollers, anvils, linings and the like

Definitions

  • the invention relates to the energy-saving field of pulverization and activation treatment of organic and inorganic materials, in particular to a high-speed shear activation machine for pulverizing and activating treatment of high-water content organic materials, so as to achieve energy saving.
  • the inorganic material is pulverized and activated to change the surface state, which is favorable for the reaction of various uses.
  • the conventional equipment used is various types of ball mills and turbo mills, which have large resistance and small flow defects, resulting in high energy consumption and low processing capacity.
  • the organic material with high water content (40%-80%) is not a slurry. So far, there is no ideal crushing and activation treatment equipment, which has become a bottleneck for organic fertilizer and livestock and poultry feed production.
  • the technical problem to be solved by the present invention is to provide a high-speed shear activation machine for solving the problems existing in the existing high water content (40% to 80%) organic material activation treatment, and the high-speed shear activation machine can solve this bottleneck. problem.
  • a high-speed shear activation machine includes a body, a central shaft, a driving mechanism, a supporting cover plate, a plurality of connectors, a plurality of shearing chains, a feeding device, and a bracket, wherein the body is mounted on the bracket, and the supporting cover a plate cover is disposed on the body, and a feeding port is disposed on the supporting cover; the driving mechanism and the feeding device are mounted on the supporting cover, and the central shaft is disposed on the supporting cover a plate and a lower middle portion of the central shaft extending downwardly through the support cover into the inner cavity of the body, the drive mechanism driving the central shaft to rotate a discharge pipe of the conveying device is connected to the feeding port, a plurality of connectors are connected at a middle and a lower part of the central shaft, and each connector is provided with a shearing chain; and a bottom is arranged at the bottom of the body Feed port.
  • the drive mechanism includes a variable speed motor, a set of transmission wheel transmissions, a drive pulley, a driven pulley and a transmission belt, and the variable speed motor and the set of transmission wheels are shifted.
  • a box is mounted on the support cover, an output shaft of the variable speed motor is coupled to an input shaft of the set of transmission wheel transmissions, and the drive pulley key is disposed on an output shaft of the set of transmission wheel transmissions
  • the driven pulley key is disposed on the central shaft, and the transmission belt surrounds the driving pulley and the driven pulley.
  • the delivery device is a screw-type delivery device.
  • the screw type conveying device has a screw rotation speed of 50 rpm to 200 rpm, and the speed of the variable speed motor is 2900 rpm to 6000 rpm.
  • the high-speed shear activation machine of the invention adopts high-speed shear force and shock wave force to realize small resistance and large flow rate, and inorganic materials such as weathered coal, dolomite, limestone, gray silica, medical stone, potassium feldspar, and phosphoric acid.
  • the pulverization and activation of stone and the like achieve high efficiency. It has created good conditions for further reaction processing for various purposes. To achieve the purpose of energy saving. Especially for the pulverization and activation of organic materials with high water content (40% to 80%), the new organic fertilizer industry, feed industry and food industry have solved a difficult problem.
  • Figure 1 is a schematic view showing the structure of a high speed shear activation machine of the present invention.
  • a high-speed shear activation machine comprising a body 1, a central shaft 2, a variable speed motor 3, a set of transmission wheel gearbox 10, a drive pulley 11, a driven pulley 12, a drive belt 13, Support cover 4, two connectors 5, several shear chains 6, a feeding device 7, a bracket 8.
  • the body 1 is mounted on the bracket 8, and the support cover 4 is placed on the body 1, and a feed port 14 is provided on the support cover 4.
  • variable speed motor 3 a set of transmission wheel gearbox 10 and the conveying device 7 are symmetrically mounted on the support cover 4, the central shaft 2 is axially disposed on the support cover 4 and the lower middle portion of the central shaft 4 passes downward through the support cover 4 extends into the interior 15 of the body 1.
  • the output shaft of the variable speed motor 3 is connected to the input shaft of a set of transmission wheel transmissions 10.
  • the drive pulley 11 is keyed on the output shaft of a set of transmission wheel transmissions 10, and the driven pulley 12 is keyed on the central shaft 2, and the transmission A belt 13 surrounds the drive pulley 11 and the driven pulley 12.
  • the conveying device 7 is a screw type conveying device, and the discharging pipe 16 is connected to the feeding port 14, and a plurality of connectors 5 are installed at intervals in the middle and lower portions of the center shaft 2, and each of the connectors 5 is provided with a shearing chain 6
  • a discharge port 9 is provided at the bottom of the body 1.
  • the screw speed of the screw feeder is 100 rpm, and the number of revolutions of the variable speed motor is controlled at 4000 rpm.
  • the classified, fermented organic waste with a water content of 60% can be pulverized into 60 meshes ⁇ 100 mesh fineness, suitable for raw materials of organic fertilizer.

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Fertilizers (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

A high-speed shearing activation machine comprises a machine body (1), a central shaft (2), a driving mechanism, a support cover plate (4), a plurality of connectors (5), a plurality of shearing chains (6), a conveying means (7) and a holder (8). The machine body is mounted on the holder, the support cover plate covers the machine body, and a feed port (14) is provided on the support cover plate; the driving mechanism and the conveying means are mounted on the support cover plate, the central shaft is provided on the support cover plate and the middle-to-lower portion of the central shaft passes downwardly through the support cover plate and extends into an inner cavity (15) of the machine body; the driving mechanism drives the central shaft to rotate, a discharge pipe (16) of the conveying means is connected to the feed port, and the plurality of connectors are connected to the middle-to-lower portion of the central shaft, each connector being mounted with a shearing chain; a discharge port (9) is provided on the bottom of the machine body. Compared to the traditional bowl mill and turbine pulverizer, the activation machine has a high yield while saving energy, and creates a good condition for low-temperature pressurized hydrolysis.

Description

一种高速剪切活化机High-speed shear activation machine 技术领域Technical field

本发明涉及有机、无机物料粉碎活化处理的节能领域，尤其是高含水量有机物料的粉碎、活化处理的高速剪切活化机，以实现节能。The invention relates to the energy-saving field of pulverization and activation treatment of organic and inorganic materials, in particular to a high-speed shear activation machine for pulverizing and activating treatment of high-water content organic materials, so as to achieve energy saving.

背景技术Background technique

目前，无机物料经粉碎活化改变表面状态，有利于进行各种用途的反应。所用传统设备为各种类型的球磨机和涡轮磨机，具有大阻力、小流量的缺陷，导致的耗能大，处理能力低。At present, the inorganic material is pulverized and activated to change the surface state, which is favorable for the reaction of various uses. The conventional equipment used is various types of ball mills and turbo mills, which have large resistance and small flow defects, resulting in high energy consumption and low processing capacity.

高含水量(40％～80％)的有机物料，不是浆料，至今还没有理想的粉碎、活化处理设备，成为有机肥料、畜禽饲料生产的瓶颈。The organic material with high water content (40%-80%) is not a slurry. So far, there is no ideal crushing and activation treatment equipment, which has become a bottleneck for organic fertilizer and livestock and poultry feed production.

发明内容Summary of the invention

本发明所要解决的技术问题在于针对现有高含水量(40％～80％)的有机物料活化处理所存在的问题而提供一种高速剪切活化机，该高速剪切活化机能解决这一瓶颈问题。The technical problem to be solved by the present invention is to provide a high-speed shear activation machine for solving the problems existing in the existing high water content (40% to 80%) organic material activation treatment, and the high-speed shear activation machine can solve this bottleneck. problem.

本发明所要解决的技术问题可以通过以下技术方案来实现：The technical problem to be solved by the present invention can be achieved by the following technical solutions:

一种高速剪切活化机，包括机体、中心轴、驱动机构、支撑盖板、若干连接器、若干剪切链、输料装置、支架，所述机体安装在所述支架上，所述支撑盖板盖在所述机体上，在所述支撑盖板上设置有进料口；所述驱动机构和所述输料装置安装在所述支撑盖板上，所述中心轴设于所述支撑盖板上且所述中心轴的中下部向下穿过所述支撑盖板延伸进所述机体的内腔中，所述驱动机构驱动所述中心轴转动，所 述输料装置的出料管与所述进料口连接，若干连接器连接在所述中心轴的中下部，每一连接器上都安装有剪切链；在所述机体的底部设置有出料口。A high-speed shear activation machine includes a body, a central shaft, a driving mechanism, a supporting cover plate, a plurality of connectors, a plurality of shearing chains, a feeding device, and a bracket, wherein the body is mounted on the bracket, and the supporting cover a plate cover is disposed on the body, and a feeding port is disposed on the supporting cover; the driving mechanism and the feeding device are mounted on the supporting cover, and the central shaft is disposed on the supporting cover a plate and a lower middle portion of the central shaft extending downwardly through the support cover into the inner cavity of the body, the drive mechanism driving the central shaft to rotate a discharge pipe of the conveying device is connected to the feeding port, a plurality of connectors are connected at a middle and a lower part of the central shaft, and each connector is provided with a shearing chain; and a bottom is arranged at the bottom of the body Feed port.

在本发明的一个优选实施例中，所述驱动机构包括一变速电机、一组传动轮变速箱、一主动皮带轮、一从动皮带轮和传动皮带，所述变速电机和所述一组传动轮变速箱安装在所述支撑盖板上，所述变速电机的输出轴与所述一组传动轮变速箱的输入轴连接，所述主动皮带轮键设在所述一组传动轮变速箱的输出轴上，所述从动皮带轮键设在所述中心轴上，所述传动皮带环绕在所述主动皮带轮和从动皮带轮上。In a preferred embodiment of the present invention, the drive mechanism includes a variable speed motor, a set of transmission wheel transmissions, a drive pulley, a driven pulley and a transmission belt, and the variable speed motor and the set of transmission wheels are shifted. a box is mounted on the support cover, an output shaft of the variable speed motor is coupled to an input shaft of the set of transmission wheel transmissions, and the drive pulley key is disposed on an output shaft of the set of transmission wheel transmissions The driven pulley key is disposed on the central shaft, and the transmission belt surrounds the driving pulley and the driven pulley.

在本发明的一个优选实施例中，所述输料装置为螺杆式输料装置。In a preferred embodiment of the invention, the delivery device is a screw-type delivery device.

在本发明的一个优选实施例中，所述螺杆式输料装置的螺杆转速为50转/分～200转/分，变速电机的转速为2900转/分～6000转/分。In a preferred embodiment of the present invention, the screw type conveying device has a screw rotation speed of 50 rpm to 200 rpm, and the speed of the variable speed motor is 2900 rpm to 6000 rpm.

本发明的高速剪切活化机，采用高速剪切力和冲击波力，实现小阻力、大流量，对无机物料如风化煤、白云石、石灰石、灰硅石、麦饭石、钾长石、磷灰石等的粉碎和活化达到高效率。为各种用途的进一步反应加工，创造了良好的条件。达到节能的目的。尤其对含水量(40％～80％)高的有机物料的粉碎和活化，使新型有机肥产业、饲料行业、食品行业，解决了一项难题。 The high-speed shear activation machine of the invention adopts high-speed shear force and shock wave force to realize small resistance and large flow rate, and inorganic materials such as weathered coal, dolomite, limestone, gray silica, medical stone, potassium feldspar, and phosphoric acid. The pulverization and activation of stone and the like achieve high efficiency. It has created good conditions for further reaction processing for various purposes. To achieve the purpose of energy saving. Especially for the pulverization and activation of organic materials with high water content (40% to 80%), the new organic fertilizer industry, feed industry and food industry have solved a difficult problem.

附图说明DRAWINGS

图1为本发明高速剪切活化机的结构示意图。Figure 1 is a schematic view showing the structure of a high speed shear activation machine of the present invention.

具体实施方式detailed description

通过实施例对发明的方案进行具体说明。The scheme of the invention will be specifically described by way of examples.

参见图1，图中给出的一种高速剪切活化机，包括机体1、中心轴2、变速电机3、一组传动轮变速箱10、主动皮带轮11、从动皮带轮12、传动皮带13、支撑盖板4，两个连接器5、若干剪切链6、输料装置7，支架8。Referring to Figure 1, there is shown a high-speed shear activation machine comprising a body 1, a central shaft 2, a variable speed motor 3, a set of transmission wheel gearbox 10, a drive pulley 11, a driven pulley 12, a drive belt 13, Support cover 4, two connectors 5, several shear chains 6, a feeding device 7, a bracket 8.

机体1安装在支架8上，支撑盖板4盖在机体1上，在支撑盖板4上设置有进料口14。The body 1 is mounted on the bracket 8, and the support cover 4 is placed on the body 1, and a feed port 14 is provided on the support cover 4.

变速电机3、一组传动轮变速箱10和输料装置7对称安装在支撑盖板4上，中心轴2轴设于支撑盖板4上且中心轴4的中下部向下穿过支撑盖板4延伸进机体1的内腔15中。The variable speed motor 3, a set of transmission wheel gearbox 10 and the conveying device 7 are symmetrically mounted on the support cover 4, the central shaft 2 is axially disposed on the support cover 4 and the lower middle portion of the central shaft 4 passes downward through the support cover 4 extends into the interior 15 of the body 1.

变速电机3的输出轴与一组传动轮变速箱10的输入轴连接，主动皮带轮11键设在一组传动轮变速箱10的输出轴上，从动皮带轮12键设在中心轴2上，传动皮带13环绕在主动皮带轮11和从动皮带轮12上。The output shaft of the variable speed motor 3 is connected to the input shaft of a set of transmission wheel transmissions 10. The drive pulley 11 is keyed on the output shaft of a set of transmission wheel transmissions 10, and the driven pulley 12 is keyed on the central shaft 2, and the transmission A belt 13 surrounds the drive pulley 11 and the driven pulley 12.

输料装置7为螺杆式输料装置，其出料管16与进料口14连接，若干连接器5间隔安装在中心轴2的中下部，每一连接器5上都安装有剪切链6；在机体1的底部设置有出料口9。The conveying device 7 is a screw type conveying device, and the discharging pipe 16 is connected to the feeding port 14, and a plurality of connectors 5 are installed at intervals in the middle and lower portions of the center shaft 2, and each of the connectors 5 is provided with a shearing chain 6 A discharge port 9 is provided at the bottom of the body 1.

螺杆式输料装置的螺杆转速为100转/分，变速电机转数控制在4000转/分。能将含水量60％的经分类、发酵过的有机垃圾粉碎成60目～ 100目的细度，适合做有机肥的原料。 The screw speed of the screw feeder is 100 rpm, and the number of revolutions of the variable speed motor is controlled at 4000 rpm. The classified, fermented organic waste with a water content of 60% can be pulverized into 60 meshes~ 100 mesh fineness, suitable for raw materials of organic fertilizer.

Claims (4)

一种高速剪切活化机，包括机体、中心轴、驱动机构、支撑盖板、若干连接器、若干剪切链、输料装置、支架，所述机体安装在所述支架上，所述支撑盖板盖在所述机体上，在所述支撑盖板上设置有进料口；所述驱动机构和所述输料装置安装在所述支撑盖板上，所述中心轴设于所述支撑盖板上且所述中心轴的中下部向下穿过所述支撑盖板延伸进所述机体的内腔中，所述驱动机构驱动所述中心轴转动，所述输料装置的出料管与所述进料口连接，若干连接器连接在所述中心轴的中下部，每一连接器上都安装有剪切链；在所述机体的底部设置有出料口。A high-speed shear activation machine includes a body, a central shaft, a driving mechanism, a supporting cover plate, a plurality of connectors, a plurality of shearing chains, a feeding device, and a bracket, wherein the body is mounted on the bracket, and the supporting cover a plate cover is disposed on the body, and a feeding port is disposed on the supporting cover; the driving mechanism and the feeding device are mounted on the supporting cover, and the central shaft is disposed on the supporting cover a plate and a lower middle portion of the central shaft extends downwardly through the support cover into the inner cavity of the body, the drive mechanism drives the central shaft to rotate, and the discharge tube of the conveying device The feed port is connected, a plurality of connectors are connected to the middle and lower portions of the central shaft, each of which is provided with a shear chain; and a discharge port is arranged at the bottom of the body. 根据权利要求1所述的高速剪切活化机，其特征在于，所述驱动机构包括一变速电机、一组传动轮变速箱、一主动皮带轮、一从动皮带轮和传动皮带，所述变速电机和所述一组传动轮变速箱安装在所述支撑盖板上，所述变速电机的输出轴与所述一组传动轮变速箱的输入轴连接，所述主动皮带轮键设在所述一组传动轮变速箱的输出轴上，所述从动皮带轮键设在所述中心轴上，所述传动皮带环绕在所述主动皮带轮和从动皮带轮上。A high speed shear activation machine according to claim 1 wherein said drive mechanism comprises a variable speed motor, a set of transmission wheel gearboxes, a drive pulley, a driven pulley and a drive belt, said variable speed motor and The set of transmission wheel gearboxes are mounted on the support cover plate, the output shaft of the variable speed motor is coupled to an input shaft of the set of transmission wheel gearboxes, and the drive pulley key is disposed in the set of transmissions On the output shaft of the wheel transmission, the driven pulley key is disposed on the central shaft, and the transmission belt surrounds the driving pulley and the driven pulley. 根据权利要求2所述的高速剪切活化机，其特征在于，所述输料装置为螺杆式输料装置。The high speed shear activating machine according to claim 2, wherein said conveying means is a screw type conveying means. 根据权利要求3所述的高速剪切活化机，其特征在于，所述螺杆式输料装置的螺杆转速为50转/分～200转/分，变速电机的转速为2900转/分～6000转/分。 The high-speed shear activation machine according to claim 3, wherein the screw-type conveying device has a screw rotation speed of 50 rpm to 200 rpm, and the speed of the variable speed motor is 2900 rpm to 6000 rpm. /Minute.
PCT/CN2017/098940 2016-08-26 2017-08-25 High-speed shearing activation machine Ceased WO2018036551A1 (en)

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CN108014881B (en) * 2018-02-02 2019-10-08 长沙市德科仪器设备有限公司 A kind of shock shearing grinding activation equipment
CN108993681B (en) * 2018-04-13 2020-11-27 嘉兴极客旅游用品有限公司 Vertical activation machine
CN109158173B (en) * 2018-06-26 2020-06-05 宁波象研科技服务发展有限公司 Activation machine with ceramic blade
CN110124801B (en) * 2019-06-06 2020-11-20 单玉红 Multifunctional glass production raw material processing device

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