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WO2018030570A1 - Apparatus and method for folding cells for secondary battery - Google Patents

Apparatus and method for folding cells for secondary battery Download PDF

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Publication number
WO2018030570A1
WO2018030570A1 PCT/KR2016/009293 KR2016009293W WO2018030570A1 WO 2018030570 A1 WO2018030570 A1 WO 2018030570A1 KR 2016009293 W KR2016009293 W KR 2016009293W WO 2018030570 A1 WO2018030570 A1 WO 2018030570A1
Authority
WO
WIPO (PCT)
Prior art keywords
lead tab
folding
bending bar
lead
pedestal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/KR2016/009293
Other languages
French (fr)
Korean (ko)
Inventor
유승길
이성구
김지원
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Techland Inc
Original Assignee
Techland Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Techland Inc filed Critical Techland Inc
Publication of WO2018030570A1 publication Critical patent/WO2018030570A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0404Machines for assembling batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0413Large-sized flat cells or batteries for motive or stationary systems with plate-like electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0436Small-sized flat cells or batteries for portable equipment
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present invention relates to a folding device and method for a cell for a secondary battery.
  • a plurality of cells are welded to a lead tab and folded to be accommodated in a can, and damage to terminals due to vibration
  • a battery refers to a device that converts energy released by these changes into electrical energy using chemical or physical reactions of materials.
  • Such batteries are classified into chemical cells using chemical reactions and physical cells using physical reactions, and chemical cells are generally used more widely.
  • Chemical cells can be further classified into primary cells and secondary cells.
  • the primary battery puts a working substance near the electrode in advance and uses electrical energy generated by chemical change of the substance.
  • Such a primary battery cannot be regenerated at the end of its life after chemical change of an active substance, and is commonly known as a dry battery.
  • the secondary battery is widely known as a rechargeable battery that can discharge and regenerate electrical energy after supplying electrical energy to the battery, ie, charging the battery even after the action material changes.
  • batteries are used for various purposes in various fields according to their characteristics.
  • the use of secondary batteries includes portable electronic devices such as laptops, smartphones and tablets, as well as transportation vehicles such as electric vehicles and electric bicycles. Its application is expanding exponentially for industrial and mass storage.
  • the secondary battery may be classified into a pouch type secondary battery packaged in a soft resin film and a can type secondary battery packaged in a hard type metal case.
  • Pouch type secondary battery has the advantage that the volume is relatively small and the overall light weight, but has the disadvantage that the stability by the external force is poor.
  • the can-type secondary battery has a disadvantage that the volume is relatively large and the overall weight is heavy, but has a high safety against external force and is widely used.
  • FIG. 1 is a perspective view showing a general can type secondary battery
  • FIG. 2 is an exploded perspective view showing a general can type secondary battery.
  • a typical can type secondary battery includes a cap plate 10 having a terminal 11 formed thereon, as shown in FIGS. 1 and 2; A cell 20 into which the lead 21 is drawn out; A lead tab 30 for interconnecting the lead 21 of the cell 20 and the terminal 11 of the cap plate 10;
  • the cell 20 is configured of a can 40 made of a metal material to be folded and accommodated.
  • the cell 20 may be a winding cell in which a small capacity unit cell is wound or a stacking cell stacked in multiple layers as illustrated in the drawing.
  • the use of a plurality of small capacity cells without using one large capacity cell is to satisfy the type approval standard and the like and to increase the safety of use.
  • the lead 21 of the cell 20 and the terminal 11 of the cap plate 10 are welded to the lead tab 30. Afterwards, it was necessary to fold the cell 20.
  • the present invention is to solve the above problems, it can be implemented in a form that can be easily inserted into the can of the secondary battery by automatically folding a plurality of cells to increase the manufacturing convenience, while the lead of the cell with such folding Secondary battery cell to maximize the durability and market competitiveness of the product by preventing the damage of the terminal due to vibration by forming a buffer section of approximately U-shaped cross section in the lead tab interconnecting the terminals of the cap plate and the cap plate. It is intended to provide a folding apparatus and method.
  • Such a folding device for a secondary battery cell of the present invention includes a pedestal on which a cap plate is seated so that a terminal is exposed upward; A folding jig, which is foldably connected to both sides of the pedestal, and in which the cells drawn out of the lead toward the center are respectively seated; A welding head for selectively lowering to weld a lead tab to a terminal of the cap plate and a lead of the cell; A first bending bar that is selectively placed on the lead tab while the folding jig is folded at right angles relative to the pedestal to bend the lead tab at right angles; A molding member for introducing a plate-shaped molding tool from both sides of the lead tab; It is achieved by including a second bending bar that is selectively placed on the lead tab during entry of the forming tool to form a cushioning section of U-shaped cross section on a vertical surface of the lead tab.
  • the welding head may perform ultrasonic welding by oscillating ultrasonic waves, and may be connected to a lifting member including an actuator.
  • first bending bar has a rectangular cross section;
  • second bending bar has a U-shaped cross section;
  • the first bending bar and the second bending bar may be connected to a transfer member including an actuator for forward and retreat, respectively.
  • the conveying member connected to the first bending bar and the conveying member connected to the second bending bar are connected to each other by a connecting member and guided to be moved in a straight line on the same guide rail, and alternately in a line with the longitudinal direction of the pedestal. It is desirable to be able to align.
  • the folding jig is foldable by being connected to a folding member including an actuator; It is most preferable that the pedestal is connected to the supporting member including the actuator and can be elevated.
  • the folding method of the secondary battery cell of the present invention the cap plate loading step of placing the cap plate on the pedestal; A lead tab loading step of placing a lead tab over a terminal on the cap plate; A cell loading step of placing the cells with the leads drawn out on the folding jigs connected to both sides of the pedestal so that the leads are placed on both sides of the lead tabs, respectively; A welding step of lowering a welding head to weld the lead tabs to the terminals of the cap plate and the leads of the cells, respectively; Placing a first bending bar on the lead tab, and folding the folding jig to bend the lead tab at a right angle; A buffer section for removing the first bending bar from the lead tab and positioning the second bending bar instead, and then advancing a plate-shaped forming tool on both sides to form a cushioning section having a U-shaped cross section on a vertical surface of the lead tab. It is achieved by constructing a molding step.
  • the present invention as described above can be implemented in a form that can be easily inserted into the can of the secondary battery by automatically folding a plurality of cells to improve the manufacturing convenience, while the terminal of the lead and the cap plate of the cell together with such folding
  • By forming a buffer section of approximately U-shaped cross section in the lead tab to be interconnected it is possible to prevent damage to the terminal due to vibration in advance, thereby maximizing the durability and market competitiveness of the product.
  • FIG. 1 is a perspective view showing a typical can type secondary battery
  • FIG. 2 is an exploded perspective view showing a typical can type secondary battery
  • FIG. 3 is a perspective view showing a folding device of a secondary battery cell of the present invention.
  • FIG. 4 is a perspective view showing a state immediately before a folding step in the folding method for a secondary battery cell of the present invention
  • FIG. 5 is a perspective view showing a state immediately after the folding step in the folding method for a secondary battery cell of the present invention
  • FIG. 6 is a perspective view of a main portion showing a state immediately after the folding step in the folding method for a secondary battery cell of the present invention
  • FIG. 7 is a perspective view showing a buffer section forming step in the folding method of a secondary battery cell of the present invention.
  • FIG. 8 is a bottom perspective view showing a buffer section forming step in the folding method of a secondary battery cell of the present invention.
  • FIG. 9 is a plan view showing a connecting member and a guide rail in a folding device for a secondary battery cell of the present invention.
  • FIG. 10 is an enlarged perspective view of a main portion showing a lead tab in which a buffer section is formed according to a folding device and method for a secondary battery cell of the present invention
  • FIG. 11 is a flowchart showing a folding method of a cell for a secondary battery of the present invention.
  • pedestal 110 support member
  • connecting member 820 guide rail
  • Figure 3 is a perspective view showing a folding device of a secondary battery cell of the present invention
  • Figure 4 is a perspective view showing a state immediately before the folding step in the folding method of a secondary battery cell of the present invention
  • Figure 5 is a present invention It is a perspective view which shows the state immediately after a folding step in the folding method of the secondary battery cells.
  • FIG. 6 is a principal part perspective view showing a state immediately after the folding step in the folding method for a secondary battery cell of the present invention.
  • FIG. 7 is a perspective view showing a buffer section forming step in the folding method of the secondary battery cell of the present invention
  • Figure 8 is a bottom surface showing a buffer section forming step in the folding method of the secondary battery cell of the present invention. Perspective view.
  • FIG. 9 is a plan view illustrating a connecting member and a guide rail in a folding device for a secondary battery cell of the present invention
  • FIG. 10 illustrates a lead tab in which a buffer section is formed according to the folding device and method for a secondary battery cell of the present invention. It is an enlarged perspective view of main part shown
  • FIG. 11 is a flowchart which shows the folding method of the cell for secondary batteries of this invention.
  • first and / or second in the present invention may be used to describe various components, but the components are not limited to the terms.
  • the above terms are for the purpose of distinguishing one component from other components only, for example, within the scope not departing from the scope of the right according to the concept of the present invention, the first component may be called a second component, Similarly, the second component may also be referred to as the first component.
  • the folding device and method of the secondary battery cell of the present invention can be implemented in a form that can be easily inserted into the can of the secondary battery by automatically folding a plurality of cells 20, while improving the manufacturing convenience, such folding and Damage to the terminal due to vibration by forming a buffer section 31 of approximately U-shaped cross section in the lead tab 30 interconnecting the lead 21 of the cell 20 and the terminal 11 of the cap plate 10 together. It can be prevented in advance, so that the durability and market competitiveness of the product can be maximized.
  • the folding device for the secondary battery cell of the present invention includes: a pedestal 100 on which the cap plate 10 rests so that the terminal 11 is exposed upward; Folding jigs 200 and 300 which are connected to both sides of the pedestal 100 so that the cells 20 into which the leads 21 are drawn toward the center are respectively seated; A welding head 400 for selectively lowering and welding the lead tab 30 to the terminal 11 of the cap plate 10 and the lead 21 of the cell 20; The first bending bar for selectively bending the lead tab 30 is placed on the lead tab 30 while the folding jig 200, 300 is folded at a right angle with respect to the pedestal 100.
  • the folding device of the secondary battery cell of the present invention is largely the pedestal 100, the folding jig 200, 300, the welding head 400, the first bending bar 500, the forming member 600, and Two bending bars 700 are included.
  • the folding jig 200, 300, the first bending bar 500, the molding member 600, and the second bending bar 700 are arranged in pairs symmetrically with respect to the pedestal 100. Will be.
  • the cell 20 used for manufacturing a can type secondary battery is a winding cell in which a small capacity unit cell is wound or a stacking cell stacked in multiple layers as illustrated in the drawing. )would.
  • a plurality of small capacity unit cells 20 are welded to the cap plate 10 through the lead tab 30 and then folded to insert the can 40 into the can 40.
  • This lead tab 30 is characterized in that the buffer section 31 is formed as shown in FIG.
  • the pedestal 100 is formed of a substantially rectangular plate material and arranged horizontally, and the cap plate 10 corresponding to the lid of the can 40 is seated on the upper portion thereof.
  • the cap plate 10 is placed on the pedestal 100 in an inverted state as shown in FIG. 3 so that the bottom surface of the cap plate 10 faces upward.
  • the folding jig 200, 300 is configured to be folded on each side of the pedestal 100 in the form of wings, respectively, the folding jig 200, 300 is also approximately square, more preferably below
  • the cell 20 to be described is made of a plate of a shape that can be seated.
  • the folding jig 200 and 300 may form a frame in which a part of the plate is cut or a hole is formed for weight reduction.
  • the pedestal 100 and the folding jig 200, 300 are connected to each other through the same configuration as the hinge 101, the pedestal in the state where the folding jig 200, 300 is horizontally positioned
  • the plane is formed around 100.
  • the folding jig (200, 300) when the folding jig (200, 300) is rotated upward with respect to the hinge 101, it can be transformed into a substantially U-shape.
  • the cells 20 in which a plurality of small capacity unit cells in which the leads 21 are drawn toward the center are stacked are respectively seated.
  • the cell 20 is seated in a state in which the folding jig 200 and 300 are horizontally positioned. Then, as the folding jig 200 and 300 are folded vertically, the folding of the cell 20 is performed. It can be done.
  • the welding head 400 is configured in a shape corresponding to the cap plate 10 to be selectively lowered.
  • the welding head 400 performs welding on the lead tab 30 positioned between the terminal 11 of the cap plate 10 and the lead 21 of the cell 20.
  • This welding enables the connection between the terminal 11 of the cap plate 10 and the lead tab 30 and the connection between the lead tab 30 and the lead 21 of the cell 20.
  • the lead tab 30 has a function of supplying power from the terminal 11 of the cap plate 10 to the lead 21 of the cell 20 when the secondary battery is being charged, and the cell when the secondary battery is used. It serves to supply power from the lead 21 of the 20 to the terminal 11 of the cap plate 10.
  • the lead tab 30 has a certain amount of elasticity so as to be elastically deformable to a minute impact or vibration, but above all, is made of a substantially rectangular conductive metal sheet material capable of plastic deformation.
  • the welding head 400 may perform ultrasonic welding by oscillating ultrasonic waves, and may be connected to the elevating member 410 including an actuator.
  • the welding head 400 is preferably ultrasonic welding performed by the vibration energy and the appropriate pressure by the ultrasonic wave by oscillating the ultrasonic wave among various welding methods, it is possible to quickly and accurately weld within a short time .
  • the upper side surface of the welding head 400 is connected to the lifting member 410 including the actuator, the lifting of the welding head 400 is made in accordance with the operation of the lifting member 410.
  • the welding head 400 is maintained by the elevating member 410.
  • the welding head 400 is temporarily lowered by the elevating member 410 only when ultrasonic welding is performed.
  • the actuator constituting the elevating member 410 may be a hydraulic actuator using pneumatic or hydraulic pressure as a driving source, or may be a solenoid actuator using a power source as the driving source.
  • the first bending bar 500 is the lead tab 30 while the folding jig 200, 300 is folded at right angles relative to the pedestal 100, as shown in Figures 4 to 6 It is a configuration for bending the lead tab 30 at right angles selectively placed on the).
  • FIG. 5 illustrates the pedestal 100 and the folding jig 200, 300
  • the pedestal 100 and the folding jig 200, 300 are illustrated in FIGS. 4 and 6 to show the folding of the cell 20 in detail. ) Is not shown.
  • the first bending bar 500 may prevent the lead tab 30 from moving from the cap plate 10 while the cell 20 is folded, and both lower edge portions of the first bending bar 500 may be connected to the lead tab 30.
  • the first bending bar 500 is selectively placed on the pedestal 100.
  • the first bending bar 500 is spaced apart from the pedestal 100 as shown in FIG. 9.
  • the first bending bar 500 is positioned on the lead tab 30.
  • the molding member 600 corresponds to a configuration for entering the plate-shaped forming tool 610 in a horizontal state from both sides of the lead tab 30, as shown in Figure 7 and 8, the pedestal ( It consists of a pair of opposing sides on the basis of 100).
  • the forming tool 610 may be made of a plate having a predetermined thickness.
  • the molding tool 610 has a branched branch shape so as to plastically deform two lead tabs 30 respectively connected to the two terminals 11 of the cap plate 10 at one time.
  • the branched end of the forming tool 610 substantially forms the buffer section 31 in the lead tab 30, and the buffer section 31 corresponding to the thickness of the forming tool 610. Is formed.
  • the driving source of the forming member 600 may be a hydraulic actuator using pneumatic or hydraulic pressure, and a solenoid actuator using a power source as the driving source may be possible.
  • the forming tool 610 is spaced apart from the lead tab 30 by the forming member 600, but the forming tool 610 may be advanced by the forming member 600. In this case, an end portion of the forming tool 610 plastically deforms the lead tab 30 to form a buffer section 31.
  • the configuration supporting the inner side so that the buffer section 31 is formed in the lead tab 30 by the molding member 600 is the second bending bar 700 to be described below.
  • the second bending bar 700 is selectively placed on the lead tab 30 while the forming tool 610 enters a buffer section 31 having a U-shaped cross section on a vertical surface of the lead tab 30. Allow molding.
  • the second bending bar 700 is selectively placed on the pedestal 100 in place of the first bending bar 500 described above.
  • the second bending bar 700 is normally kept spaced apart from the pedestal 100, but when the forming tool 610 advances to form the buffer section 31, the second bending bar ( 700 is located on the pedestal 100.
  • the buffer section 31 may be molded in the lead tab 30 positioned between the forming tool 610 and the second bending bar 700.
  • the first bending bar 500 has a rectangular cross section;
  • the second bending bar 700 has a U-shaped cross section;
  • the first bending bar 500 and the second bending bar 700 may be connected to the transfer members 510 and 710 including actuators, respectively, for moving forward and backward.
  • the above-mentioned first bending bar 500 may have a substantially rectangular cross section in which both lower edge portions thereof are formed at right angles.
  • the lead tab 30 may be formed at a right angle.
  • the second bending bar 700 has a function of pressing the lead tab 30 on the cap plate 10 on the bottom thereof, and has a cross section of approximately U-shape so that the vertical surface thereof is positioned corresponding to the forming tool 610. It would be desirable.
  • the vertical surface of the second bending bar 700 restricts the advancing of the forming tool 610 from the inside, and the horizontal surface is The lead tab 30 will be prevented from moving.
  • the driving source of the conveying members 510 and 710 may also be a hydraulic actuator using pneumatic or hydraulic pressure, and a solenoid actuator using a power source as the driving source may be possible.
  • the first bending bar 500 needs to be positioned on the lead tab 30, and at the time of forming the buffer section 31, the lead tab ( The second bending bar 700 needs to be positioned on the 30 instead of the first bending bar 500.
  • the transfer member 510 connected to the first bending bar 500 and the transfer member 710 connected to the second bending bar 700 are connected to the connection member 810. It is preferable that the interconnection is guided so as to be linearly movable on the same guide rail 820, and can be aligned in alternation with the longitudinal direction of the pedestal 100.
  • the guide rails 820 are formed side by side on both sides of the pedestal 100, and the transfer member 510 and the second bending bar connected to the first bending bar 500 on the guide rails 820.
  • the conveying member 710 connected to 700 may be guided in a straight line.
  • the transfer member 510 of the first bending bar 500 and the transfer member 710 of the second bending bar 700 are connected to each other by a connecting member 810 such as a connecting rod.
  • the second bending bar 700 is spaced apart while the first bending bar 500 is positioned on the lead tab 30, or, conversely, the second bending bar 700 is positioned on the lead tab 30. It is easier to control the first bending bar 500 to be spaced apart while being located at.
  • the guide rail 820 may be a well-known configuration capable of guiding the transfer members 510 and 710 in a straight line.
  • the folding jig (200) 300 is connected to the folding member (210) (310) including the actuator can be folded; As shown in FIG. 7 and FIG. 8, the pedestal 100 may be connected to the supporting member 110 including the actuator to be elevated.
  • the folding members 210 and 310 are configured to horizontally position or vertically fold the above-described folding jigs 200 and 300.
  • a hydraulic actuator may be used using pneumatic or hydraulic pressure.
  • a solenoid actuator using a power source as a driving source may be possible.
  • the folding jig 200, 300 is operated according to the driving of the folding member 210, 310.
  • the stroke of the folding members 210 and 310 will need to be designed to be relatively long.
  • the folding members 210 and 310 are driven to fold the folding jig 200 and 300 horizontally or vertically, the above-described pedestal 100 is supported by the support member 110. It is possible to move up and down.
  • the support member 110 may be a hydraulic actuator using pneumatic or hydraulic pressure as a driving source, or may be a solenoid actuator using a power source as a driving source.
  • the pedestal 100 is raised by the support member 110 while the folding jig 200 and 300 are horizontally positioned, and the folding jig 200 and 300 is vertically folded.
  • the pedestal 100 is lowered by the support member 110.
  • the folding method of the secondary battery cell of the present invention as shown in Figure 11, the cap plate loading step (S10) for placing the cap plate 10 on the pedestal 100; A lead tab loading step (S20) of placing the lead tabs 30 on the terminals 11 on the cap plate 10;
  • the leads 20 are placed on the folding jigs 200 and 300 connected to both sides of the pedestal 100 so that the leads 21 are placed on both sides of the lead tab 30, respectively.
  • the cap plate 10 is placed on the pedestal 100 as shown in FIG.
  • the folding jig 200, 300 based on the pedestal 100 is maintained in a horizontal state by the folding member 210, 310.
  • cap plate 10 is placed in reverse so that the terminal 11 provided on the bottom thereof is exposed upward.
  • the loading of the cap plate 10 may be automatically performed by a known loading device (not shown).
  • the lead tab 30 is further placed on the cap plate 10 placed on the pedestal 100 through the cap plate loading step S10 described above.
  • the lead tabs 30 are placed on the two terminals 11 exposed to the cap plate 10, respectively.
  • the loading of the lead tab 30 is performed automatically by a known loading device.
  • the cells 20 are loaded on the folding jigs 200 and 300 positioned horizontally by the folding members 210 and 310.
  • the cell 20 loaded on the folding jig 200 and 300 is positioned so that the lead 21 faces the center, so that the lead 21 is placed on the lead tab 30.
  • the loading of the cell 20 may also be made automatically by a known loading device, not shown.
  • the welding head 400 positioned above the pedestal 100 is lowered through the elevating member 410, so that the cap plate 10 is sequentially stacked on the pedestal 100.
  • the terminal 11, the lead tab 30, and the lead 21 of the cell 20 are welded.
  • the center of the lead tab 30 and the terminal 11 of the cap plate 10 are ultrasonically welded to each other, and both edges of the lead tab 30 and the leads 21 of the cell 20 are ultrasonically welded. Ultrasonic welding with each other.
  • the first bending bar 500 maintains a state spaced apart from the pedestal 100 by the transfer member 510 before the folding step S50, and then, by the transfer member 510 in the folding step S50. By advancing, it is positioned on the lead tab 30.
  • the folding jigs 200 and 300 which are horizontally positioned on both sides of the pedestal 100 are vertically formed by the folding members 210 and 310. Will be folded.
  • the height of the pedestal 100 is lowered by the support member 110 connected to the lower portion of the pedestal 100, so that even if the stroke of the folding members 210 and 310 is relatively short, the folding jig 200 ( 300 may be positioned vertically relative to the pedestal (100).
  • the first bending bar 500 is removed from the lead tab 30, and the second bending bar 700 is positioned instead.
  • connection member 810 connects each other to the connection member 810 with respect to the transfer members 510 and 710 for advancing or retracting the first bending bar 500 and the second bending bar 700 as shown in FIG. It may be implemented by guiding the members 510 and 710 on the guide rail 820.
  • the second bending bar 700 is aligned with the pedestal 100. Will sort on.
  • the plate-shaped forming tool 610 is advanced on both sides as shown in FIGS. 7 and 8.
  • a buffer section 31 having a substantially U-shaped cross section is formed on a vertical surface of the lead tab 30.
  • the buffer section 31 is formed by a plate-shaped forming tool 610 positioned outside with the lead tab 30 therebetween and a second bending bar 700 located therein.
  • the folding cell 20 is inserted into the can 40 made of a metal material in a later step to complete the can-type secondary battery product.
  • the folding device and method of the secondary battery cell of the present invention can be implemented in a form that can be easily inserted into the can 40 of the secondary battery by automatically folding a plurality of small capacity unit cells 20 manufacturing convenience Has the effect of greatly improving.
  • the present invention as described above can be implemented in a form that can be easily inserted into the can of the secondary battery by automatically folding a plurality of cells to improve the manufacturing convenience, while the terminal of the lead and the cap plate of the cell together with such folding
  • By forming a buffer section of approximately U-shaped cross section in the lead tab to be interconnected it is possible to prevent damage to the terminal due to vibration in advance, thereby maximizing the durability and market competitiveness of the product.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Connection Of Batteries Or Terminals (AREA)

Abstract

The present invention relates to an apparatus and a method for folding cells for a secondary battery and, more particularly, to an apparatus and a method for, when manufacturing a can-type secondary battery, welding a plurality of cells to a lead tab and then folding same so as to enable storage in a can, and forming a buffer section in the lead tab such that damage to a terminal due to vibration can be prevented. The apparatus comprises: a support (100) on which a cap plate (10) is mounted such that a terminal (11) is upwardly exposed; folding jigs (200, 300) foldably connected to both sides of the support (100) and on which cells (20), from which leads (21) are withdrawn toward the center, are respectively mounted; a welding head (400) selectively descending and welding a lead tab (30) to the terminal (11) of the cap plate (10) and the leads (21) of the cells (20); a first bending bar (500) selectively placed on the lead tab (30) and perpendicularly bending the lead tab (30) while the folding jigs (200, 300) are being folded perpendicularly with respect to the support (100); a forming member (600) for inserting a plate-shaped forming tool (610) from both sides of the lead tab (30); and a second bending bar (700) selectively placed on the lead tab (30) and forming a buffer section (31), which has a ⊂-shaped cross section, on the vertical side of the lead tab (30) while the forming tool (610) is being inserted. Therefore, the present invention enables convenient preparation as well as maximum enhancement of the durability and market competitiveness of a product.

Description

2차 전지용 셀의 폴딩 장치 및 방법Folding device and method of a secondary battery cell

본 발명은 2차 전지용 셀의 폴딩 장치 및 방법에 관한 것으로서 특히, 캔형 2차 전지의 제조 시, 다수의 셀을 리드 탭에 용접시킨 후 캔에 수납 가능하도록 폴딩 시키는 동시에, 진동에 의한 단자의 손상을 예방할 수 있도록 리드 탭에 완충 구간을 성형하기 위한 장치 및 방법으로써, 제조 편의성을 높이는 한편 제품의 내구성 및 시장 경쟁력을 극대화시킬 수 있는 장치 및 방법에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a folding device and method for a cell for a secondary battery. In particular, during manufacture of a can-type secondary battery, a plurality of cells are welded to a lead tab and folded to be accommodated in a can, and damage to terminals due to vibration An apparatus and method for forming a buffer section on a lead tab to prevent the present invention, and to improve the manufacturing convenience and to provide an apparatus and method that can maximize the durability and market competitiveness of the product.

일반적으로 전지(電池)란 물질의 화학적 또는 물리적 반응을 이용하여, 이들의 변화로 방출되는 에너지를 전기에너지로 변환하는 장치를 의미하고 있다.In general, a battery refers to a device that converts energy released by these changes into electrical energy using chemical or physical reactions of materials.

이러한 전지는 화학반응을 이용하는 화학전지와, 물리반응을 이용하는 물리전지로 구분되며, 보편적으로 화학전지가 보다 널리 사용되고 있다.Such batteries are classified into chemical cells using chemical reactions and physical cells using physical reactions, and chemical cells are generally used more widely.

화학전지는 다시 1차 전지와 2차 전지로 구분할 수 있다.Chemical cells can be further classified into primary cells and secondary cells.

1차 전지는 작용물질을 전극 가까이에 미리 넣어 두고, 이 물질의 화학변화에 의해 생기는 전기에너지를 이용한다.The primary battery puts a working substance near the electrode in advance and uses electrical energy generated by chemical change of the substance.

이러한 1차 전지는 작용물질의 화학변화가 끝나면 수명이 다하여 재생할 수 없으며, 통상 건전지로 널리 알려져 있다.Such a primary battery cannot be regenerated at the end of its life after chemical change of an active substance, and is commonly known as a dry battery.

이에 반해, 2차 전지는 전기에너지를 방출하여 작용물질이 변화한 후에도 다시 전지에 전기에너지를 공급, 즉 충전하면 작용물질이 재생되어 이를 되풀이할 수 있는 것으로, 통상 충전지로 널리 알려져 있다.On the contrary, the secondary battery is widely known as a rechargeable battery that can discharge and regenerate electrical energy after supplying electrical energy to the battery, ie, charging the battery even after the action material changes.

오늘날에 있어서 전지는 각 특성에 따라 여러 분야에서 다양한 용도로 사용되고 있으며, 특히 2차 전지의 사용은 노트북, 스마트폰, 태블릿 등과 같은 휴대용 전자기기를 비롯하여, 전기 자동차나 전기 자전거와 같은 운송수단은 물론 산업용이나 대용량 저장용 등으로 그 적용 범위가 기하급수적으로 확대되고 있는 실정이다. Today, batteries are used for various purposes in various fields according to their characteristics. In particular, the use of secondary batteries includes portable electronic devices such as laptops, smartphones and tablets, as well as transportation vehicles such as electric vehicles and electric bicycles. Its application is expanding exponentially for industrial and mass storage.

최근에는 첨단기술 발전에 따라 장시간 사용 시의 안정성, 고에너지밀도, 고출력밀도, 긴 수명 등의 특징이 요구되고 있으며, 전자기기 자체의 소형화에 따라 전지의 크기도 점차 소형화되고 있는 실정이다.Recently, with the development of advanced technology, features such as long-term stability, high energy density, high power density, and long service life are required, and according to the miniaturization of the electronic device itself, the size of the battery is gradually becoming smaller.

2차 전지의 제조 형태로는 소프트 타입의 합성수지 필름 내에 포장되는 파우치형(pouch type) 2차 전지와 하드 타입의 금속 케이스 내에 포장되는 캔형(can type) 2차 전지로 다시 분류될 수 있을 것이다.The secondary battery may be classified into a pouch type secondary battery packaged in a soft resin film and a can type secondary battery packaged in a hard type metal case.

파우치형 2차 전지는 부피가 비교적 작고 전반적으로 무게가 가볍다는 이점을 가지고 있으나, 외력에 의한 안정성이 떨어진다는 단점을 가지고 있었다.Pouch type secondary battery has the advantage that the volume is relatively small and the overall light weight, but has the disadvantage that the stability by the external force is poor.

이에 반해, 캔형 2차 전지는 부피가 비교적 비대하고 전반적으로 무게가 무거워진다는 단점을 가지고 있으나, 외력에 대한 높은 안전성을 지니고 있어 널리 사용되고 있다.On the other hand, the can-type secondary battery has a disadvantage that the volume is relatively large and the overall weight is heavy, but has a high safety against external force and is widely used.

도 1은 일반적인 캔형 2차 전지를 도시하는 사시도이며, 도 2는 일반적인 캔형 2차 전지를 도시하는 분해 사시도이다.1 is a perspective view showing a general can type secondary battery, and FIG. 2 is an exploded perspective view showing a general can type secondary battery.

일반적인 캔형 2차 전지는 도 1 및 도 2에 도시한 바와 같이, 단자(11)가 형성된 캡 플레이트(10)와; 리드(21)가 인출되어 있는 셀(20)과; 상기 셀(20)의 리드(21)와 상기 캡 플레이트(10)의 단자(11)를 상호 접속시키는 리드 탭(30)과; 상기 셀(20)을 폴딩 시켜 수용하는 금속소재의 캔(40)으로 구성되어 있다.A typical can type secondary battery includes a cap plate 10 having a terminal 11 formed thereon, as shown in FIGS. 1 and 2; A cell 20 into which the lead 21 is drawn out; A lead tab 30 for interconnecting the lead 21 of the cell 20 and the terminal 11 of the cap plate 10; The cell 20 is configured of a can 40 made of a metal material to be folded and accommodated.

이때, 상기 셀(20)은 소용량의 단위 셀이 감겨져 있는 와인딩 셀(winding cell)이거나 혹은 도면에 예시한 바와 같이 다층으로 적층되어 있는 스택킹 셀(stacking cell)일 것이다.In this case, the cell 20 may be a winding cell in which a small capacity unit cell is wound or a stacking cell stacked in multiple layers as illustrated in the drawing.

여기에서, 하나의 대용량 셀을 사용치 않고 다수의 소용량 셀을 사용하는 것은 형식 승인 규격 등을 보다 용이하게 만족하는 한편 사용 안전성을 높이기 위함이다.Here, the use of a plurality of small capacity cells without using one large capacity cell is to satisfy the type approval standard and the like and to increase the safety of use.

즉, 종래에 있어서 다수의 소용량 셀(20)을 캔(40)에 삽입하기 위해서는 셀(20)의 리드(21)와 캡 플레이트(10)의 단자(11)를 리드 탭(30)에 용접시킨 후, 셀(20)을 폴딩 시킬 필요가 있었다.That is, in order to insert the plurality of small capacity cells 20 into the can 40 in the related art, the lead 21 of the cell 20 and the terminal 11 of the cap plate 10 are welded to the lead tab 30. Afterwards, it was necessary to fold the cell 20.

그러나, 종래에 있어서 캔형 2차 전지의 제조 시, 용접은 물론 셀(20)의 폴딩 작업은 대부분 수작업으로 이루어지고 있거나, 부분적인 자동화 라인이 적용되고 있을 뿐이어서, 생산성이 매우 떨어진다는 종래 기술상의 문제점이 있었다.However, in the manufacturing of the can-type secondary battery in the related art, the folding operation of the cell 20 as well as the welding is mostly performed by hand, or only a partial automation line is applied, so that the productivity is very low. There was a problem.

이뿐 아니라, 휴대나 이동이 빈번하게 이루어지는 2차 전지의 특성 상, 외부로부터 반복적으로 충격이나 진동이 전달되는데, 이러한 충격이나 진동을 완충시킬 수 있는 별도의 구성이 없기 때문에, 상호 용접되어 있는 단자 간에 단락이 발생하거나 리드 탭 자체가 단선되는 등의 손상이 쉽게 발생하고 있다는 종래 기술상의 문제점이 있었다.In addition, due to the characteristics of the secondary battery, which is frequently carried or moved, shocks and vibrations are repeatedly transmitted from the outside, and since there is no separate configuration that can buffer such shocks and vibrations, There is a problem in the prior art that damage such as short circuit or lead tab itself is easily broken.

본 발명은 상기의 문제점을 해소하기 위한 것으로, 다수의 셀을 자동으로 폴딩 시켜 2차 전지의 캔에 용이하게 삽입할 수 있는 형태로 구현할 수 있어 제조 편의성을 높이는 한편, 이러한 폴딩과 함께 셀의 리드와 캡 플레이트의 단자를 상호 접속시키는 리드 탭에 대략 ⊂자형 단면의 완충 구간을 형성함으로써 진동에 의한 단자의 손상을 미연에 예방할 수 있어 제품의 내구성 및 시장 경쟁력을 극대화시킬 수 있도록 하는 2차 전지용 셀의 폴딩 장치 및 방법을 제공하고자 한다.The present invention is to solve the above problems, it can be implemented in a form that can be easily inserted into the can of the secondary battery by automatically folding a plurality of cells to increase the manufacturing convenience, while the lead of the cell with such folding Secondary battery cell to maximize the durability and market competitiveness of the product by preventing the damage of the terminal due to vibration by forming a buffer section of approximately U-shaped cross section in the lead tab interconnecting the terminals of the cap plate and the cap plate. It is intended to provide a folding apparatus and method.

이러한 본 발명의 2차 전지용 셀의 폴딩 장치는, 단자가 상방향으로 노출되도록 캡 플레이트가 안착하는 받침대와; 상기 받침대의 양측에 접철 가능하게 연결되어 중앙을 향하여 리드가 인출된 셀이 각각 안착하는 폴딩 지그와; 선택적으로 하강하여 리드 탭을 상기 캡 플레이트의 단자 및 상기 셀의 리드에 용접하는 용접 헤드와; 상기 폴딩 지그가 상기 받침대를 기준으로 직각으로 폴딩 되는 동안 상기 리드 탭 상에 선택적으로 놓여 상기 리드 탭을 직각으로 절곡시키는 제1밴딩바와; 상기 리드 탭의 양측으로부터 판상의 성형툴을 진입시키는 성형 부재와; 상기 성형툴이 진입하는 동안 상기 리드 탭 상에 선택적으로 놓여 상기 리드 탭의 수직한 면에 ⊂자형 단면의 완충 구간을 성형하는 제2밴딩바를 포함함으로써 달성된다.Such a folding device for a secondary battery cell of the present invention includes a pedestal on which a cap plate is seated so that a terminal is exposed upward; A folding jig, which is foldably connected to both sides of the pedestal, and in which the cells drawn out of the lead toward the center are respectively seated; A welding head for selectively lowering to weld a lead tab to a terminal of the cap plate and a lead of the cell; A first bending bar that is selectively placed on the lead tab while the folding jig is folded at right angles relative to the pedestal to bend the lead tab at right angles; A molding member for introducing a plate-shaped molding tool from both sides of the lead tab; It is achieved by including a second bending bar that is selectively placed on the lead tab during entry of the forming tool to form a cushioning section of U-shaped cross section on a vertical surface of the lead tab.

여기에서, 상기 용접 헤드는 초음파를 발진시켜 초음파 용접을 실시하며, 액추에이터를 포함하는 승강 부재에 연결되는 것이 양호할 것이다.Here, the welding head may perform ultrasonic welding by oscillating ultrasonic waves, and may be connected to a lifting member including an actuator.

이와 더불어, 상기 제1밴딩바는 직사각형 단면을 가지며; 상기 제2밴딩바는 ㅗ자형 단면을 가지고; 상기 제1밴딩바 및 상기 제2밴딩바는 전진 및 후퇴를 위해 각각 액추에이터를 포함하는 이송 부재에 연결되는 것이 좋을 것이다.In addition, the first bending bar has a rectangular cross section; The second bending bar has a U-shaped cross section; The first bending bar and the second bending bar may be connected to a transfer member including an actuator for forward and retreat, respectively.

또한, 상기 제1밴딩바에 연결된 이송 부재와 상기 제2밴딩바에 연결된 이송 부재는 연결 부재로 상호 연결되어 동일 가이드레일 상에서 직선상으로 이동 가능하게 안내되고, 상기 받침대의 길이방향과 일직선을 이루어 교번하여 정렬 가능한 것이 바람직하다.In addition, the conveying member connected to the first bending bar and the conveying member connected to the second bending bar are connected to each other by a connecting member and guided to be moved in a straight line on the same guide rail, and alternately in a line with the longitudinal direction of the pedestal. It is desirable to be able to align.

이와 더불어, 상기 폴딩 지그는 액추에이터를 포함하는 폴딩 부재에 연결되어 폴딩 가능하고; 상기 받침대는 액추에이터를 포함하는 받침 부재에 연결되어 승강 가능한 것이 가장 바람직할 것이다.In addition, the folding jig is foldable by being connected to a folding member including an actuator; It is most preferable that the pedestal is connected to the supporting member including the actuator and can be elevated.

다음으로, 본 발명의 2차 전지용 셀의 폴딩 방법은, 받침대 상에 캡 플레이트를 올려놓는 캡 플레이트 로딩 단계와; 상기 캡 플레이트 상의 단자 위에 리드 탭을 올려놓는 리드 탭 로딩 단계와; 상기 받침대의 양측에 연결된 폴딩 지그에 각각 리드가 인출된 셀을 올려놓아 상기 리드가 상기 리드 탭의 양측 위에 각각 놓이는 셀 로딩 단계와; 용접 헤드를 하강시켜 상기 리드 탭을 상기 캡 플레이트의 단자 및 상기 셀의 리드에 각각 용접하는 용접 단계와; 상기 리드 탭 위에 제1밴딩바를 위치시킨 후, 폴딩 지그를 폴딩 시켜 상기 리드 탭을 직각으로 절곡시키는 폴딩 단계와; 상기 리드 탭 위로부터 상기 제1밴딩바를 제거하고 대신에 제2밴딩바를 위치시킨 후, 양측에서 판상의 성형툴을 전진시켜 상기 리드 탭의 수직한 면에 ⊂자형 단면의 완충 구간을 성형하는 완충 구간 성형 단계로 구성함으로써 달성된다.Next, the folding method of the secondary battery cell of the present invention, the cap plate loading step of placing the cap plate on the pedestal; A lead tab loading step of placing a lead tab over a terminal on the cap plate; A cell loading step of placing the cells with the leads drawn out on the folding jigs connected to both sides of the pedestal so that the leads are placed on both sides of the lead tabs, respectively; A welding step of lowering a welding head to weld the lead tabs to the terminals of the cap plate and the leads of the cells, respectively; Placing a first bending bar on the lead tab, and folding the folding jig to bend the lead tab at a right angle; A buffer section for removing the first bending bar from the lead tab and positioning the second bending bar instead, and then advancing a plate-shaped forming tool on both sides to form a cushioning section having a U-shaped cross section on a vertical surface of the lead tab. It is achieved by constructing a molding step.

이상과 같은 본 발명은 다수의 셀을 자동으로 폴딩 시켜 2차 전지의 캔에 용이하게 삽입할 수 있는 형태로 구현할 수 있어 제조 편의성을 높이는 한편, 이러한 폴딩과 함께 셀의 리드와 캡 플레이트의 단자를 상호 접속시키는 리드 탭에 대략 ⊂자형 단면의 완충 구간을 형성함으로써 진동에 의한 단자의 손상을 미연에 예방할 수 있어 제품의 내구성 및 시장 경쟁력을 극대화시킬 수 있는 발명인 것이다.The present invention as described above can be implemented in a form that can be easily inserted into the can of the secondary battery by automatically folding a plurality of cells to improve the manufacturing convenience, while the terminal of the lead and the cap plate of the cell together with such folding By forming a buffer section of approximately U-shaped cross section in the lead tab to be interconnected, it is possible to prevent damage to the terminal due to vibration in advance, thereby maximizing the durability and market competitiveness of the product.

도 1은 일반적인 캔형 2차 전지를 도시하는 사시도,1 is a perspective view showing a typical can type secondary battery;

도 2는 일반적인 캔형 2차 전지를 도시하는 분해사시도,2 is an exploded perspective view showing a typical can type secondary battery;

도 3은 본 발명의 2차 전지용 셀의 폴딩 장치를 도시하는 사시도,3 is a perspective view showing a folding device of a secondary battery cell of the present invention;

도 4는 본 발명의 2차 전지용 셀의 폴딩 방법에 있어서 폴딩 단계 직전의 상태를 도시하는 사시도,4 is a perspective view showing a state immediately before a folding step in the folding method for a secondary battery cell of the present invention;

도 5는 본 발명의 2차 전지용 셀의 폴딩 방법에 있어서 폴딩 단계 직후의 상태를 도시하는 사시도,5 is a perspective view showing a state immediately after the folding step in the folding method for a secondary battery cell of the present invention;

도 6은 본 발명의 2차 전지용 셀의 폴딩 방법에 있어서 폴딩 단계 직후의 상태를 도시하는 요부 사시도,6 is a perspective view of a main portion showing a state immediately after the folding step in the folding method for a secondary battery cell of the present invention;

도 7은 본 발명의 2차 전지용 셀의 폴딩 방법에 있어서 완충 구간 성형 단계를 도시하는 사시도,7 is a perspective view showing a buffer section forming step in the folding method of a secondary battery cell of the present invention;

도 8은 본 발명의 2차 전지용 셀의 폴딩 방법에 있어서 완충 구간 성형 단계를 도시하는 저면 사시도,8 is a bottom perspective view showing a buffer section forming step in the folding method of a secondary battery cell of the present invention;

도 9는 본 발명의 2차 전지용 셀의 폴딩 장치에 있어서 연결 부재 및 가이드레일을 도시하는 평면도,9 is a plan view showing a connecting member and a guide rail in a folding device for a secondary battery cell of the present invention;

도 10은 본 발명의 2차 전지용 셀의 폴딩 장치 및 방법에 따라 완충 구간이 형성된 리드 탭을 도시하는 요부 확대 사시도,10 is an enlarged perspective view of a main portion showing a lead tab in which a buffer section is formed according to a folding device and method for a secondary battery cell of the present invention;

도 11은 본 발명의 2차 전지용 셀의 폴딩 방법을 도시하는 순서도.11 is a flowchart showing a folding method of a cell for a secondary battery of the present invention.

[부호의 설명][Description of the code]

10 : 캡 플레이트 11 : 단자10 cap plate 11 terminal

20 : 셀 21 : 리드20: cell 21: lead

30 : 리드 탭 31 : 완충 구간30: lead tap 31: buffer section

100 : 받침대 110 : 받침 부재100: pedestal 110: support member

200, 300 : 폴딩 지그 210, 310 : 폴딩 부재200, 300: folding jig 210, 310: folding member

400 : 용접 헤드 410 : 승강 부재400: welding head 410: elevating member

500 : 제1밴딩바 510 : 이송 부재500: first bending bar 510: transfer member

600 : 성형 부재 610 : 성형툴600: forming member 610: forming tool

700 : 제2밴딩바 710 : 이송 부재700: second bending bar 710: transfer member

810 : 연결 부재 820 : 가이드레일810: connecting member 820: guide rail

S10 : 캡 플레이트 로딩 단계 S20 : 리드 탭 로딩 단계S10: cap plate loading step S20: lead tap loading step

S30 : 셀 로딩 단계 S40 : 용접 단계S30: cell loading step S40: welding step

S50 : 폴딩 단계 S60 : 완충 구간 성형 단계S50: folding step S60: buffer section forming step

도 3은 본 발명의 2차 전지용 셀의 폴딩 장치를 도시하는 사시도이며, 도 4는 본 발명의 2차 전지용 셀의 폴딩 방법에 있어서 폴딩 단계 직전의 상태를 도시하는 사시도이고, 도 5는 본 발명의 2차 전지용 셀의 폴딩 방법에 있어서 폴딩 단계 직후의 상태를 도시하는 사시도이다.Figure 3 is a perspective view showing a folding device of a secondary battery cell of the present invention, Figure 4 is a perspective view showing a state immediately before the folding step in the folding method of a secondary battery cell of the present invention, Figure 5 is a present invention It is a perspective view which shows the state immediately after a folding step in the folding method of the secondary battery cells.

그리고, 도 6은 본 발명의 2차 전지용 셀의 폴딩 방법에 있어서 폴딩 단계 직후의 상태를 도시하는 요부 사시도이다.6 is a principal part perspective view showing a state immediately after the folding step in the folding method for a secondary battery cell of the present invention.

또한, 도 7은 본 발명의 2차 전지용 셀의 폴딩 방법에 있어서 완충 구간 성형 단계를 도시하는 사시도이며, 도 8은 본 발명의 2차 전지용 셀의 폴딩 방법에 있어서 완충 구간 성형 단계를 도시하는 저면 사시도이다.7 is a perspective view showing a buffer section forming step in the folding method of the secondary battery cell of the present invention, Figure 8 is a bottom surface showing a buffer section forming step in the folding method of the secondary battery cell of the present invention. Perspective view.

도 9는 본 발명의 2차 전지용 셀의 폴딩 장치에 있어서 연결 부재 및 가이드레일을 도시하는 평면도이며, 도 10은 본 발명의 2차 전지용 셀의 폴딩 장치 및 방법에 따라 완충 구간이 형성된 리드 탭을 도시하는 요부 확대 사시도이고, 도 11은 본 발명의 2차 전지용 셀의 폴딩 방법을 도시하는 순서도이다.FIG. 9 is a plan view illustrating a connecting member and a guide rail in a folding device for a secondary battery cell of the present invention, and FIG. 10 illustrates a lead tab in which a buffer section is formed according to the folding device and method for a secondary battery cell of the present invention. It is an enlarged perspective view of main part shown, and FIG. 11 is a flowchart which shows the folding method of the cell for secondary batteries of this invention.

본 발명의 실시예에서 제시되는 특정한 구조 내지 기능적 설명들은 단지 본 발명의 개념에 따른 실시예를 설명하기 위한 목적으로 예시된 것으로, 본 발명의 개념에 따른 실시예들은 다양한 형태로 실시될 수 있다. 또한 본 명세서에 설명된 실시예들에 한정되는 것으로 해석되어서는 아니 되며, 본 발명의 사상 및 기술 범위에 포함되는 모든 변경물, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다.Specific structural or functional descriptions presented in the embodiments of the present invention are only illustrated for the purpose of describing the embodiments according to the inventive concept, and the embodiments according to the inventive concept may be implemented in various forms. In addition, it should not be construed as limited to the embodiments described herein, it should be understood to include all modifications, equivalents, and substitutes included in the spirit and scope of the present invention.

한편, 본 발명에서 제1 및/또는 제2 등의 용어는 다양한 구성 요소들을 설명하는데 사용될 수 있지만, 상기 구성 요소들은 상기 용어들에 한정되지는 않는다. 상기 용어들은 하나의 구성요소를 다른 구성요소들과 구별하는 목적으로만, 예컨대 본 발명의 개념에 따른 권리 범위로부터 벗어나지 않는 범위 내에서, 제1구성요소는 제2구성요소로 명명될 수 있고, 유사하게 제2구성요소는 제1구성요소로도 명명될 수 있다.Meanwhile, terms such as first and / or second in the present invention may be used to describe various components, but the components are not limited to the terms. The above terms are for the purpose of distinguishing one component from other components only, for example, within the scope not departing from the scope of the right according to the concept of the present invention, the first component may be called a second component, Similarly, the second component may also be referred to as the first component.

어떠한 구성요소가 다른 구성요소에 "연결되어" 있다거나 "접속되어" 있다고 언급된 때에는, 그 다른 구성요소에 직접적으로 연결되어 있거나 접속되어 있을 수도 있지만, 중간에 다른 구성요소가 존재할 수도 있다고 이해되어야 할 것이다. 반면에, 어떠한 구성요소가 다른 구성요소에 "직접 연결되어" 있다거나 또는 "직접 접촉되어" 있다고 언급된 때에는, 중간에 다른 구성요소가 존재하지 않는 것으로 이해되어야 할 것이다. 구성요소들 간의 관계를 설명하기 위한 다른 표현들, 즉 "~사이에"와 "바로 ~사이에" 또는 "~에 인접하는"과 "~에 직접 인접하는" 등의 표현도 마찬가지로 해석되어야 한다.When a component is referred to as being "connected" or "connected" to another component, it is to be understood that the component may be directly connected or connected to that other component, but other components may be present in between. something to do. On the other hand, when a component is said to be "directly connected" or "directly contacted" to another component, it should be understood that there is no other component in between. Other expressions for describing relationships between components, such as "between" and "immediately between" or "adjacent to" and "directly adjacent to," should be interpreted as well.

본 명세서에서 사용하는 용어는 단지 특정한 실시예를 설명하기 위해 사용된 것으로서, 본 발명을 한정하려는 의도가 아니다. 단수의 표현은 문맥상 명백하게 다르게 뜻하지 않는 한, 복수의 표현을 포함한다. 본 명세서에서 "포함한다" 또는 "가지다" 등의 용어는 실시된 특징, 숫자, 단계, 동작, 구성 요소, 부분품 또는 이들을 조합한 것이 존재함을 지정하려는 것이지, 하나 또는 그 이상의 다른 특징이나 숫자, 단계, 동작, 구성 요소, 부분품 또는 이들을 조합한 것들의 존재 또는 부가 가능성을 미리 배제하지 않는 것으로 이해되어야 한다.The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. Singular expressions include plural expressions unless the context clearly indicates otherwise. The terms "comprises" or "having" in this specification are intended to indicate that there is a feature, number, step, action, component, part, or combination thereof that is implemented, and that one or more other features or numbers, It is to be understood that it does not exclude in advance the possibility of the presence or addition of steps, actions, components, parts or combinations thereof.

본 발명의 2차 전지용 셀의 폴딩 장치 및 방법은 다수의 셀(20)을 자동으로 폴딩 시켜 2차 전지의 캔에 용이하게 삽입할 수 있는 형태로 구현할 수 있어 제조 편의성을 높이는 한편, 이러한 폴딩과 함께 셀(20)의 리드(21)와 캡 플레이트(10)의 단자(11)를 상호 접속시키는 리드 탭(30)에 대략 ⊂자형 단면의 완충 구간(31)을 형성함으로써 진동에 의한 단자의 손상을 미연에 예방할 수 있어 제품의 내구성 및 시장 경쟁력을 극대화시킬 수 있는 것을 그 기술상의 기본 특징으로 한다.The folding device and method of the secondary battery cell of the present invention can be implemented in a form that can be easily inserted into the can of the secondary battery by automatically folding a plurality of cells 20, while improving the manufacturing convenience, such folding and Damage to the terminal due to vibration by forming a buffer section 31 of approximately U-shaped cross section in the lead tab 30 interconnecting the lead 21 of the cell 20 and the terminal 11 of the cap plate 10 together. It can be prevented in advance, so that the durability and market competitiveness of the product can be maximized.

본 발명의 실시예를 첨부 도면을 참조하여 상세히 설명하면 다음과 같다.An embodiment of the present invention will be described in detail with reference to the accompanying drawings.

우선, 본 발명의 2차 전지용 셀의 폴딩 장치는 도 3 내지 도 8에 도시한 바와 같이, 단자(11)가 상방향으로 노출되도록 캡 플레이트(10)가 안착하는 받침대(100)와; 상기 받침대(100)의 양측에 접철 가능하게 연결되어 중앙을 향하여 리드(21)가 인출된 셀(20)이 각각 안착하는 폴딩 지그(200)(300)와; 선택적으로 하강하여 리드 탭(30)을 상기 캡 플레이트(10)의 단자(11) 및 상기 셀(20)의 리드(21)에 용접하는 용접 헤드(400)와; 상기 폴딩 지그(200)(300)가 상기 받침대(100)를 기준으로 직각으로 폴딩 되는 동안 상기 리드 탭(30) 상에 선택적으로 놓여 상기 리드 탭(30)을 직각으로 절곡시키는 제1밴딩바(500)와; 상기 리드 탭(30)의 양측으로부터 판상의 성형툴(610)을 진입시키는 성형 부재(600)와; 상기 성형툴(610)이 진입하는 동안 상기 리드 탭(30) 상에 선택적으로 놓여 상기 리드 탭(30)의 수직한 면에 ⊂자형 단면의 완충 구간(31)을 성형하는 제2밴딩바(700)를 포함하는 것이 바람직하다.First, as shown in FIGS. 3 to 8, the folding device for the secondary battery cell of the present invention includes: a pedestal 100 on which the cap plate 10 rests so that the terminal 11 is exposed upward; Folding jigs 200 and 300 which are connected to both sides of the pedestal 100 so that the cells 20 into which the leads 21 are drawn toward the center are respectively seated; A welding head 400 for selectively lowering and welding the lead tab 30 to the terminal 11 of the cap plate 10 and the lead 21 of the cell 20; The first bending bar for selectively bending the lead tab 30 is placed on the lead tab 30 while the folding jig 200, 300 is folded at a right angle with respect to the pedestal 100. 500); A molding member (600) for entering the plate-shaped forming tool (610) from both sides of the lead tab (30); A second bending bar 700 which is selectively placed on the lead tab 30 while the forming tool 610 enters to form a buffer section 31 having a U-shaped cross section on a vertical surface of the lead tab 30. It is preferable to include).

즉, 본 발명의 2차 전지용 셀의 폴딩 장치는 크게 받침대(100), 폴딩 지그(200)(300), 용접 헤드(400), 제1밴딩바(500), 성형 부재(600), 그리고 제2밴딩바(700)를 포함하고 있다.That is, the folding device of the secondary battery cell of the present invention is largely the pedestal 100, the folding jig 200, 300, the welding head 400, the first bending bar 500, the forming member 600, and Two bending bars 700 are included.

이때, 상기 폴딩 지그(200)(300), 제1밴딩바(500), 성형 부재(600), 그리고 제2밴딩바(700)는 상기 받침대(100)를 중심으로 서로 대칭되게 쌍을 이루어 배치될 것이다.In this case, the folding jig 200, 300, the first bending bar 500, the molding member 600, and the second bending bar 700 are arranged in pairs symmetrically with respect to the pedestal 100. Will be.

본 발명에 있어서 캔형 2차 전지에 제조에 사용되는 셀(20)은 소용량의 단위 셀이 감겨져 있는 와인딩 셀(winding cell)이거나 혹은 도면에 예시한 바와 같이 다층으로 적층되어 있는 스택킹 셀(stacking cell)일 것이다.In the present invention, the cell 20 used for manufacturing a can type secondary battery is a winding cell in which a small capacity unit cell is wound or a stacking cell stacked in multiple layers as illustrated in the drawing. )would.

즉, 본 발명의 2차 전지용 셀의 폴딩 장치는 기본적으로 캔(40)에 삽입하기 위하여 다수의 소용량 단위 셀(20)을 리드 탭(30)을 통해 캡 플레이트(10)에 용접한 후 폴딩 시키며, 이 리드 탭(30)에 도 10과 같이 완충 구간(31)을 형성하는 것에 특징이 있다.That is, in the folding device of the secondary battery cell of the present invention, a plurality of small capacity unit cells 20 are welded to the cap plate 10 through the lead tab 30 and then folded to insert the can 40 into the can 40. This lead tab 30 is characterized in that the buffer section 31 is formed as shown in FIG.

우선, 받침대(100)는 대략 직사각형의 판재로 이루어져 수평하게 배치되는 구성으로, 그 상부에는 캔(40)의 뚜껑에 해당하는 캡 플레이트(10)가 안착하게 된다.First, the pedestal 100 is formed of a substantially rectangular plate material and arranged horizontally, and the cap plate 10 corresponding to the lid of the can 40 is seated on the upper portion thereof.

이때 상기 캡 플레이트(10)는 도 3과 같이 역상된 상태로 상기 받침대(100) 상에 놓이게 되어 상기 캡 플레이트(10)의 저면이 상방향을 향하게 된다.At this time, the cap plate 10 is placed on the pedestal 100 in an inverted state as shown in FIG. 3 so that the bottom surface of the cap plate 10 faces upward.

다음으로 폴딩 지그(200)(300)는 상기 받침대(100)의 양측에 날개 형태로 각각 접철 가능하게 연결되는 구성으로, 이 폴딩 지그(200)(300) 또한 대략 사각형, 보다 바람직하게는 아래에 설명할 셀(20)이 안착할 수 있는 형상의 판재로 이루어져 있다.Next, the folding jig 200, 300 is configured to be folded on each side of the pedestal 100 in the form of wings, respectively, the folding jig 200, 300 is also approximately square, more preferably below The cell 20 to be described is made of a plate of a shape that can be seated.

이러한 폴딩 지그(200)(300)의 모서리에는 로딩된 셀(20)이 유동하지 않도록 돌기를 형성하는 것이 바람직할 것이다.It may be desirable to form protrusions at the corners of the folding jig 200 and 300 so that the loaded cells 20 do not flow.

이러한 폴딩 지그(200)(300)는 경량화를 목적으로 판재의 일부가 절단되거나 구멍이 형성된 프레임 형태를 이룰 수 있다.The folding jig 200 and 300 may form a frame in which a part of the plate is cut or a hole is formed for weight reduction.

이때, 상기 받침대(100)와 폴딩 지그(200)(300)는 서로 힌지(101)와 같은 구성을 통해 서로 연결되어 있어, 상기 폴딩 지그(200)(300)가 수평하게 위치하는 상태에서는 상기 받침대(100)를 중심으로 하여 평면을 이루게 된다.At this time, the pedestal 100 and the folding jig 200, 300 are connected to each other through the same configuration as the hinge 101, the pedestal in the state where the folding jig 200, 300 is horizontally positioned The plane is formed around 100.

반면에, 상기 폴딩 지그(200)(300)가 힌지(101)를 중심으로 상방향으로 회동할 경우 대략 ∪자 형상으로 변형될 수 있는 것이다.On the other hand, when the folding jig (200, 300) is rotated upward with respect to the hinge 101, it can be transformed into a substantially U-shape.

이러한 폴딩 지그(200)(300)에는 중앙을 향하여 리드(21)가 인출되어 있는 다수의 소용량 단위 셀이 적층되어 있는 셀(20)이 각각 안착하게 된다.In the folding jig 200 and 300, the cells 20 in which a plurality of small capacity unit cells in which the leads 21 are drawn toward the center are stacked are respectively seated.

즉, 상기 폴딩 지그(200)(300)가 수평하게 위치하는 상태에서 셀(20)이 안착하게 되며, 이후 상기 폴딩 지그(200)(300)가 수직하게 접힘에 따라 셀(20)의 폴딩이 이루어질 수 있는 것이다.That is, the cell 20 is seated in a state in which the folding jig 200 and 300 are horizontally positioned. Then, as the folding jig 200 and 300 are folded vertically, the folding of the cell 20 is performed. It can be done.

다음으로 용접 헤드(400)는 대략 캡 플레이트(10)에 대응하는 형상으로 이루어져 선택적으로 하강할 수 있는 구성이다.Next, the welding head 400 is configured in a shape corresponding to the cap plate 10 to be selectively lowered.

여기에서 용접 헤드(400)는 캡 플레이트(10)의 단자(11)와 셀(20)의 리드(21) 사이에 위치하는 리드 탭(30)에 대하여 용접을 실시하게 된다.In this case, the welding head 400 performs welding on the lead tab 30 positioned between the terminal 11 of the cap plate 10 and the lead 21 of the cell 20.

이러한 용접은 캡 플레이트(10)의 단자(11)와 리드 탭(30) 상호간의 접속 및 상기 리드 탭(30)과 셀(20)의 리드(21) 상호간의 접속을 가능하게 한다.This welding enables the connection between the terminal 11 of the cap plate 10 and the lead tab 30 and the connection between the lead tab 30 and the lead 21 of the cell 20.

이때, 상기 용접 헤드(400)가 실시하는 용접의 종류에는 제한이 없을 것이다.At this time, there is no limitation on the type of welding performed by the welding head 400.

여기에서 리드 탭(30)은 2차 전지의 충전 시 캡 플레이트(10)의 단자(11)로부터 셀(20)의 리드(21)로 전원을 공급하는 기능과, 2차 전지의 사용 시 셀(20)의 리드(21)로부터 캡 플레이트(10)의 단자(11)로 전원을 공급하는 기능을 하게 된다.Here, the lead tab 30 has a function of supplying power from the terminal 11 of the cap plate 10 to the lead 21 of the cell 20 when the secondary battery is being charged, and the cell when the secondary battery is used. It serves to supply power from the lead 21 of the 20 to the terminal 11 of the cap plate 10.

이러한 리드 탭(30)은 미세한 충격이나 진동에 대하여 탄력적으로 변형이 가능하도록 어느 정도의 탄성을 지니고 있으나, 무엇보다도 소성 변형이 가능한 대략 직사각형의 전도성 금속 시트재로 이루어져 있다.The lead tab 30 has a certain amount of elasticity so as to be elastically deformable to a minute impact or vibration, but above all, is made of a substantially rectangular conductive metal sheet material capable of plastic deformation.

이때, 상기 용접 헤드(400)는 초음파를 발진시켜 초음파 용접을 실시하며, 액추에이터를 포함하는 승강 부재(410)에 연결되는 것이 바람직할 것이다.In this case, the welding head 400 may perform ultrasonic welding by oscillating ultrasonic waves, and may be connected to the elevating member 410 including an actuator.

즉, 상기 용접 헤드(400)는 다양한 용접 방식 중 초음파를 발진시킴으로써 초음파에 의한 진동에너지와 적당한 가압에 의해 행해지는 초음파 용접이 바람직하며, 이에 따라 짧은 시간 내에 신속하고 정확하게 용접을 실시하는 것이 가능해진다.That is, the welding head 400 is preferably ultrasonic welding performed by the vibration energy and the appropriate pressure by the ultrasonic wave by oscillating the ultrasonic wave among various welding methods, it is possible to quickly and accurately weld within a short time .

이와 더불어, 상기 용접 헤드(400)의 상측면은 액추에이터를 포함하는 승강 부재(410)에 연결되어 있어, 상기 승강 부재(410)의 동작에 따라 상기 용접 헤드(400)의 승강이 이루어지는 것이다.In addition, the upper side surface of the welding head 400 is connected to the lifting member 410 including the actuator, the lifting of the welding head 400 is made in accordance with the operation of the lifting member 410.

따라서, 캡 플레이트(10), 리드 탭(30), 그리고 셀(20)을 로딩할 때에는 상기 승강 부재(410)에 의해 상기 용접 헤드(400)가 상승한 상태를 유지하게 된다.Therefore, when the cap plate 10, the lead tab 30, and the cell 20 are loaded, the welding head 400 is maintained by the elevating member 410.

반면에, 초음파 용접을 실시하고 할 경우에만 일시적으로 상기 승강 부재(410)에 의해 상기 용접 헤드(400)가 하강하도록 하는 것이다.On the other hand, the welding head 400 is temporarily lowered by the elevating member 410 only when ultrasonic welding is performed.

여기에서, 상기 승강 부재(410)를 구성하는 액추에이터는 구동원으로 공압 또는 유압을 사용하여 유압식 액추에이터도 가능하고, 구동원으로 전원을 사용하는 솔레노이드식 액추에이터도 가능할 것이다.Here, the actuator constituting the elevating member 410 may be a hydraulic actuator using pneumatic or hydraulic pressure as a driving source, or may be a solenoid actuator using a power source as the driving source.

즉, 상기 액추에이터의 구동원에 제한은 없는 것이다.That is, there is no restriction on the drive source of the actuator.

다음으로, 제1밴딩바(500)는 도 4 내지 도 6에 도시한 바와 같이, 상기 폴딩 지그(200)(300)가 상기 받침대(100)를 기준으로 직각으로 폴딩 되는 동안 상기 리드 탭(30) 상에 선택적으로 놓여 상기 리드 탭(30)을 직각으로 절곡시키기 위한 구성이다.Next, the first bending bar 500 is the lead tab 30 while the folding jig 200, 300 is folded at right angles relative to the pedestal 100, as shown in Figures 4 to 6 It is a configuration for bending the lead tab 30 at right angles selectively placed on the).

도 5에는 받침대(100)와 폴딩 지그(200)(300)를 도시하였지만, 도 4 및 도 6에 있어서는 셀(20)의 폴딩을 상세히 나타내기 위하여 받침대(100) 및 폴딩 지그(200)(300)를 미도시하였다.Although FIG. 5 illustrates the pedestal 100 and the folding jig 200, 300, the pedestal 100 and the folding jig 200, 300 are illustrated in FIGS. 4 and 6 to show the folding of the cell 20 in detail. ) Is not shown.

즉, 상기 제1밴딩바(500)는 셀(20)이 폴딩 되는 동안 리드 탭(30)이 캡 플레이트(10)로부터 움직이는 것을 방지하는 기능과 함께, 그 양측 하부 모서리 부위가 상기 리드 탭(30)을 직각으로 꺾기 위한 구성에 해당하는 것이다.That is, the first bending bar 500 may prevent the lead tab 30 from moving from the cap plate 10 while the cell 20 is folded, and both lower edge portions of the first bending bar 500 may be connected to the lead tab 30. ) Corresponds to the configuration to bend at right angles.

이러한 제1밴딩바(500)는 상기 받침대(100) 위에 선택적으로 놓이게 된다.The first bending bar 500 is selectively placed on the pedestal 100.

즉, 다양한 구성들을 상기 받침대(100) 상에 로딩하거나 용접을 실시할 때에는 도 9와 같이 상기 제1밴딩바(500)가 받침대(100)로부터 이격된 상태로 된다.That is, when loading or welding various components on the pedestal 100, the first bending bar 500 is spaced apart from the pedestal 100 as shown in FIG. 9.

하지만, 폴딩 지그(200)(300)가 받침대(100)를 기준으로 폴딩될 때에는 상기 제1밴딩바(500)가 리드 탭(30) 상에 위치하는 것이다.However, when the folding jig 200, 300 is folded based on the pedestal 100, the first bending bar 500 is positioned on the lead tab 30.

다음으로, 성형 부재(600)는 도 7 및 도 8에 도시한 바와 같이 상기 리드 탭(30)의 양측으로부터 판상의 성형툴(610)을 수평한 상태로 진입시키는 구성에 해당하며, 상기 받침대(100)를 기준으로 양측에 대향하여 한 쌍으로 이루어져 있다.Next, the molding member 600 corresponds to a configuration for entering the plate-shaped forming tool 610 in a horizontal state from both sides of the lead tab 30, as shown in Figure 7 and 8, the pedestal ( It consists of a pair of opposing sides on the basis of 100).

여기에서 성형툴(610)은 소정의 두께를 갖는 판재로 이루어질 수 있다.Here, the forming tool 610 may be made of a plate having a predetermined thickness.

캡 플레이트(10)의 두 단자(11)에 각각 접속되어 있는 두 개의 리드 탭(30)을 한 번에 소성 변형시킬 수 있도록 상기 성형툴(610)은 분기된 가지 형상으로 이루어져 있다.The molding tool 610 has a branched branch shape so as to plastically deform two lead tabs 30 respectively connected to the two terminals 11 of the cap plate 10 at one time.

이에 따라, 상기 성형툴(610)의 분기된 단부가 실질적으로 상기 리드 탭(30)에 완충 구간(31)을 성형하게 되는 것이며, 이 성형툴(610)의 두께에 대응하는 완충 구간(31)이 형성된다.Accordingly, the branched end of the forming tool 610 substantially forms the buffer section 31 in the lead tab 30, and the buffer section 31 corresponding to the thickness of the forming tool 610. Is formed.

이때, 성형 부재(600)의 구동원으로는 공압 또는 유압을 사용하여 유압식 액추에이터도 가능하고, 구동원으로 전원을 사용하는 솔레노이드식 액추에이터도 가능할 것이다.At this time, the driving source of the forming member 600 may be a hydraulic actuator using pneumatic or hydraulic pressure, and a solenoid actuator using a power source as the driving source may be possible.

따라서, 평상 시에는 상기 성형 부재(600)에 의해 상기 성형툴(610)은 리드 탭(30)으로부터 이격된 상태를 유지하지만, 상기 성형 부재(600)에 의해 상기 성형툴(610)이 전진할 경우, 상기 성형툴(610)의 단부가 상기 리드 탭(30)을 소성 변형시켜 완충 구간(31)을 형성하게 되는 것이다.Therefore, in general, the forming tool 610 is spaced apart from the lead tab 30 by the forming member 600, but the forming tool 610 may be advanced by the forming member 600. In this case, an end portion of the forming tool 610 plastically deforms the lead tab 30 to form a buffer section 31.

이와 같이 성형 부재(600)에 의해 리드 탭(30)에 완충 구간(31)이 형성되도록 안쪽에서 받쳐주는 구성이 아래에 설명할 제2밴딩바(700)이다.In this way, the configuration supporting the inner side so that the buffer section 31 is formed in the lead tab 30 by the molding member 600 is the second bending bar 700 to be described below.

제2밴딩바(700)는 상기 성형툴(610)이 진입하는 동안 상기 리드 탭(30) 상에 선택적으로 놓여 상기 리드 탭(30)의 수직한 면에 ⊂자형 단면의 완충 구간(31)을 성형할 수 있도록 한다.The second bending bar 700 is selectively placed on the lead tab 30 while the forming tool 610 enters a buffer section 31 having a U-shaped cross section on a vertical surface of the lead tab 30. Allow molding.

이러한 제2밴딩바(700)는 상술한 제1밴딩바(500)를 대신하여 상기 받침대(100) 위에 선택적으로 놓이게 된다.The second bending bar 700 is selectively placed on the pedestal 100 in place of the first bending bar 500 described above.

즉, 평상 시 상기 제2밴딩바(700)는 받침대(100)로부터 이격된 상태를 유지하지만, 상기 성형툴(610)이 완충 구간(31)을 형성하기 위하여 전진할 때에는 상기 제2밴딩바(700)가 받침대(100) 상에 위치하는 것이다.That is, the second bending bar 700 is normally kept spaced apart from the pedestal 100, but when the forming tool 610 advances to form the buffer section 31, the second bending bar ( 700 is located on the pedestal 100.

그 결과, 상기 성형툴(610)과 제2밴딩바(700) 사이에 위치하는 리드 탭(30)에 완충 구간(31)이 성형될 수 있는 것이다.As a result, the buffer section 31 may be molded in the lead tab 30 positioned between the forming tool 610 and the second bending bar 700.

이를 위해, 본 발명에 있어서, 상기 제1밴딩바(500)는 직사각형 단면을 가지며; 상기 제2밴딩바(700)는 ㅗ자형 단면을 가지고; 상기 제1밴딩바(500) 및 상기 제2밴딩바(700)는 전진 및 후퇴를 위해 각각 액추에이터를 포함하는 이송 부재(510)(710)에 연결되는 것이 바람직할 것이다.To this end, in the present invention, the first bending bar 500 has a rectangular cross section; The second bending bar 700 has a U-shaped cross section; The first bending bar 500 and the second bending bar 700 may be connected to the transfer members 510 and 710 including actuators, respectively, for moving forward and backward.

즉, 상술한 제1밴딩바(500)는 그 양측 하부 모서리 부위가 직각으로 성형되어 있는 대략 직사각형 단면을 가지고 있으면 좋을 것이다.That is, the above-mentioned first bending bar 500 may have a substantially rectangular cross section in which both lower edge portions thereof are formed at right angles.

이에 따라, 폴딩 지그(200)(300)의 폴딩 시 상기 리드 탭(30)이 직각으로 성형될 수 있을 것이다.Accordingly, when the folding jig 200, 300 is folded, the lead tab 30 may be formed at a right angle.

이와 다르게, 제2밴딩바(700)는 밑면이 리드 탭(30)을 캡 플레이트(10) 상에서 누르는 기능과, 수직면이 상기 성형툴(610)에 대응하여 위치하도록 대략 ㅗ자 형상의 단면을 가지고 있는 것이 바람직할 것이다.Alternatively, the second bending bar 700 has a function of pressing the lead tab 30 on the cap plate 10 on the bottom thereof, and has a cross section of approximately U-shape so that the vertical surface thereof is positioned corresponding to the forming tool 610. It would be desirable.

이에 따라, 성형툴(610)이 리드 탭(30)에 완충 구간(31)을 형성하는 동안 안쪽에서 제2밴딩바(700)의 수직면이 상기 성형툴(610)의 전진을 제한하며, 수평면은 리드 탭(30)이 움직이는 것을 방지하게 되는 것이다.Accordingly, while the forming tool 610 forms the buffer section 31 in the lead tab 30, the vertical surface of the second bending bar 700 restricts the advancing of the forming tool 610 from the inside, and the horizontal surface is The lead tab 30 will be prevented from moving.

이때, 이송 부재(510)(710)의 구동원 또한 공압 또는 유압을 사용하여 유압식 액추에이터도 가능하고, 구동원으로 전원을 사용하는 솔레노이드식 액추에이터도 가능할 것이다.At this time, the driving source of the conveying members 510 and 710 may also be a hydraulic actuator using pneumatic or hydraulic pressure, and a solenoid actuator using a power source as the driving source may be possible.

본 발명에 있어서는 폴딩 지그(200)(300)의 폴딩 시에는 리드 탭(30) 상에 제1밴딩바(500)가 위치할 필요가 있는 동시에, 완충 구간(31)의 성형 시에는 리드 탭(30) 상에 상기 제1밴딩바(500) 대신에 제2밴딩바(700)가 위치할 필요가 있는 것이다.In the present invention, when the folding jig 200, 300 is folded, the first bending bar 500 needs to be positioned on the lead tab 30, and at the time of forming the buffer section 31, the lead tab ( The second bending bar 700 needs to be positioned on the 30 instead of the first bending bar 500.

이에 따라, 본 발명에 있어서는 도 9에 도시한 바와 같이 상기 제1밴딩바(500)에 연결된 이송 부재(510)와 상기 제2밴딩바(700)에 연결된 이송 부재(710)는 연결 부재(810)로 상호 연결되어 동일 가이드레일(820) 상에서 직선상으로 이동 가능하게 안내되고, 상기 받침대(100)의 길이방향과 일직선을 이루어 교번하여 정렬 가능한 것이 바람직할 것이다.Accordingly, in the present invention, as shown in FIG. 9, the transfer member 510 connected to the first bending bar 500 and the transfer member 710 connected to the second bending bar 700 are connected to the connection member 810. It is preferable that the interconnection is guided so as to be linearly movable on the same guide rail 820, and can be aligned in alternation with the longitudinal direction of the pedestal 100.

즉, 본 발명에 있어서 받침대(100)의 양측에 나란하게 가이드레일(820)을 형성하고, 이 가이드레일(820) 상에서 제1밴딩바(500)에 연결된 이송 부재(510)와 제2밴딩바(700)에 연결된 이송 부재(710)가 직선상에서 안내될 수 있도록 할 수 있을 것이다.That is, in the present invention, the guide rails 820 are formed side by side on both sides of the pedestal 100, and the transfer member 510 and the second bending bar connected to the first bending bar 500 on the guide rails 820. The conveying member 710 connected to 700 may be guided in a straight line.

이와 더불어, 상기 제1밴딩바(500)의 이송 부재(510)와 상기 제2밴딩바(700)의 이송 부재(710)를 서로 커넥팅 로드와 같은 연결 부재(810)로 상호 연결하게 된다.In addition, the transfer member 510 of the first bending bar 500 and the transfer member 710 of the second bending bar 700 are connected to each other by a connecting member 810 such as a connecting rod.

이에 따르면, 제1밴딩바(500)가 리드 탭(30) 상에 위치하는 동안 제2밴딩바(700)가 이격되도록 하거나, 이와 반대로 상기 제2밴딩바(700)가 리드 탭(30) 상에 위치하는 동안 제1밴딩바(500)가 이격되도록 하는 제어가 보다 용이해진다.According to this, the second bending bar 700 is spaced apart while the first bending bar 500 is positioned on the lead tab 30, or, conversely, the second bending bar 700 is positioned on the lead tab 30. It is easier to control the first bending bar 500 to be spaced apart while being located at.

여기에서, 상기 가이드레일(820)은 상기 이송 부재(510)(710)를 직선상으로 안내할 수 있는 주지의 구성일 것이다.Here, the guide rail 820 may be a well-known configuration capable of guiding the transfer members 510 and 710 in a straight line.

마지막으로, 본 발명에 있어서는 도 5에 도시한 바와 같이 상기 폴딩 지그(200)(300)는 액추에이터를 포함하는 폴딩 부재(210)(310)에 연결되어 폴딩 가능하고; 도 7 및 도 8과 같이 상기 받침대(100)는 액추에이터를 포함하는 받침 부재(110)에 연결되어 승강 가능한 것이 가장 바람직할 것이다.Finally, in the present invention, as shown in Figure 5, the folding jig (200) 300 is connected to the folding member (210) (310) including the actuator can be folded; As shown in FIG. 7 and FIG. 8, the pedestal 100 may be connected to the supporting member 110 including the actuator to be elevated.

우선, 폴딩 부재(210)(310)는 상술한 폴딩 지그(200)(300)를 수평하게 위치시키거나 혹은 수직하게 폴딩 시킬 수 있는 구성으로 구동원으로는 공압 또는 유압을 사용하여 유압식 액추에이터도 가능하고, 구동원으로 전원을 사용하는 솔레노이드식 액추에이터도 가능할 것이다.First, the folding members 210 and 310 are configured to horizontally position or vertically fold the above-described folding jigs 200 and 300. As a driving source, a hydraulic actuator may be used using pneumatic or hydraulic pressure. For example, a solenoid actuator using a power source as a driving source may be possible.

즉, 상기 폴딩 지그(200)(300)는 폴딩 부재(210)(310)의 구동에 따라 작동하게 되는 것이다.That is, the folding jig 200, 300 is operated according to the driving of the folding member 210, 310.

이때 만약, 받침대(100)의 높이가 고정되어 있다면 상기 폴딩 부재(210)(310)의 스트로크가 비교적 길게 설계되어야 할 필요가 있을 것이다.In this case, if the height of the pedestal 100 is fixed, the stroke of the folding members 210 and 310 will need to be designed to be relatively long.

하지만, 본 발명에 있어서는 상기 폴딩 부재(210)(310)가 구동하여 폴딩 지그(200)(300)를 수평하게 혹은 수직하게 폴딩 시키는 동안, 상술한 받침대(100)가 받침 부재(110)에 의해 상하로 승강하는 것이 가능하다.However, in the present invention, while the folding members 210 and 310 are driven to fold the folding jig 200 and 300 horizontally or vertically, the above-described pedestal 100 is supported by the support member 110. It is possible to move up and down.

이때에도 상기 받침 부재(110)는 구동원으로는 공압 또는 유압을 사용하여 유압식 액추에이터도 가능하고, 구동원으로 전원을 사용하는 솔레노이드식 액추에이터도 가능할 것이다.In this case, the support member 110 may be a hydraulic actuator using pneumatic or hydraulic pressure as a driving source, or may be a solenoid actuator using a power source as a driving source.

그 결과, 상기 폴딩 지그(200)(300)가 수평하게 위치하는 동안 상기 받침 부재(110)에 의해 상기 받침대(100)가 상승하며, 상기 폴딩 지그(200)(300)가 수직하게 폴딩 되는 동안 상기 받침 부재(110)에 의하여 상기 받침대(100)가 하강하게 된다.As a result, the pedestal 100 is raised by the support member 110 while the folding jig 200 and 300 are horizontally positioned, and the folding jig 200 and 300 is vertically folded. The pedestal 100 is lowered by the support member 110.

이에 따라, 상기 폴딩 부재(210)(310)의 작동 스트로크를 비교적 짧게 설계하는 것이 가능해진다.Accordingly, it is possible to design a relatively short operating stroke of the folding member (210) (310).

다음으로 본 발명의 2차 전지용 셀의 폴딩 방법은 도 11에 도시한 바와 같이, 받침대(100) 상에 캡 플레이트(10)를 올려놓는 캡 플레이트 로딩 단계(S10)와; 상기 캡 플레이트(10) 상의 단자(11) 위에 리드 탭(30)을 올려 놓는 리드 탭 로딩 단계(S20)와; 상기 받침대(100)의 양측에 연결된 폴딩 지그(200)(300)에 각각 리드(21)가 인출된 셀(20)을 올려놓아 상기 리드(21)가 상기 리드 탭(30)의 양측 위에 각각 놓이는 셀 로딩 단계(S30)와; 용접 헤드(400)를 하강시켜 상기 리드 탭(30)을 상기 캡 플레이트(10)의 단자(11) 및 상기 셀(20)의 리드(21)에 각각 용접하는 용접 단계(S40)와; 상기 리드 탭(30) 위에 제1밴딩바(500)를 위치시킨 후, 폴딩 지그(200)(300)를 폴딩 시켜 상기 리드 탭(30)을 직각으로 절곡시키는 폴딩 단계(S50)와; 상기 리드 탭(30) 위로부터 상기 제1밴딩바(500)를 제거하고 대신에 제2밴딩바(700)를 위치시킨 후, 양측에서 판상의 성형툴(610)을 전진시켜 상기 리드 탭(30)의 수직한 면에 ⊂자형 단면의 완충 구간(31)을 성형하는 완충 구간 성형 단계(S60)로 구성되는 것이 바람직하다.Next, the folding method of the secondary battery cell of the present invention, as shown in Figure 11, the cap plate loading step (S10) for placing the cap plate 10 on the pedestal 100; A lead tab loading step (S20) of placing the lead tabs 30 on the terminals 11 on the cap plate 10; The leads 20 are placed on the folding jigs 200 and 300 connected to both sides of the pedestal 100 so that the leads 21 are placed on both sides of the lead tab 30, respectively. A cell loading step (S30); A welding step (S40) of lowering the welding head 400 to weld the lead tab 30 to the terminal 11 of the cap plate 10 and the lead 21 of the cell 20, respectively; Placing the first bending bar 500 on the lead tab 30 and then folding the folding jig 200 and 300 to bend the lead tab 30 at a right angle; After removing the first bending bar 500 from the lead tab 30 and placing the second bending bar 700 instead, the plate-shaped forming tool 610 is advanced on both sides of the lead tab 30. It is preferable that the buffer section forming step (S60) for forming the buffer section 31 of the U-shaped cross section on the vertical surface of the).

상술한 바와 같이 구성된 본 발명의 2차 전지용 셀의 폴딩 장치의 작용에 대하여, 본 발명의 2차 전지용 셀의 폴딩 방법에 따라 단계별로 상세히 설명하면 다음과 같다.The operation of the folding device of the secondary battery cell of the present invention configured as described above will be described in detail step by step according to the folding method of the secondary battery cell of the present invention.

우선, 캡 플레이트 로딩 단계(S10)에서는 도 3과 같이 받침대(100) 상에 캡 플레이트(10)를 올려놓는다.First, in the cap plate loading step (S10), the cap plate 10 is placed on the pedestal 100 as shown in FIG.

이때, 받침대(100)를 기준으로 폴딩 지그(200)(300)는 폴딩 부재(210)(310)에 의하여 수평한 상태를 유지하게 된다.At this time, the folding jig 200, 300 based on the pedestal 100 is maintained in a horizontal state by the folding member 210, 310.

여기에서 상기 캡 플레이트(10)는 저면에 마련된 단자(11)가 상방향을 향하여 노출되도록 역상으로 놓이게 된다.Here, the cap plate 10 is placed in reverse so that the terminal 11 provided on the bottom thereof is exposed upward.

그리고, 상기 캡 플레이트(10)의 로딩은 미도시한 주지의 로딩 장치에 의하여 자동으로 이루어지는 것이 양호할 것이다.In addition, the loading of the cap plate 10 may be automatically performed by a known loading device (not shown).

다음으로, 리드 탭 로딩 단계(S20)에서는 상술한 캡 플레이트 로딩 단계(S10)를 통해 받침대(100) 상에 놓인 상기 캡 플레이트(10) 위에 리드 탭(30)을 추가로 올려놓게 된다.Next, in the lead tab loading step S20, the lead tab 30 is further placed on the cap plate 10 placed on the pedestal 100 through the cap plate loading step S10 described above.

이때, 리드 탭(30)은 상기 캡 플레이트(10)에 노출되어 있는 두 개의 단자(11) 위에 각각 놓이게 된다.In this case, the lead tabs 30 are placed on the two terminals 11 exposed to the cap plate 10, respectively.

이때에도, 상기 리드 탭(30)의 로딩은 미도시한 주지의 로딩 장치에 의하여 자동으로 이루어지는 것이 바람직할 것이다.In this case, it is preferable that the loading of the lead tab 30 is performed automatically by a known loading device.

다음으로, 셀 로딩 단계(S30)에서는 폴딩 부재(210)(310)에 의하여 수평하게 위치하고 있는 폴딩 지그(200)(300) 상에 각각 셀(20)이 로딩 된다.Next, in the cell loading step S30, the cells 20 are loaded on the folding jigs 200 and 300 positioned horizontally by the folding members 210 and 310.

이때, 폴딩 지그(200)(300) 상에 로딩 되는 셀(20)은 그 리드(21)가 중앙을 향하도록 위치함으로써, 리드 탭(30) 위에 상기 리드(21)가 놓이게 되는 것이다.At this time, the cell 20 loaded on the folding jig 200 and 300 is positioned so that the lead 21 faces the center, so that the lead 21 is placed on the lead tab 30.

이러한, 상기 셀(20)의 로딩 또한 미도시한 주지의 로딩 장치에 의하여 자동으로 이루어지는 것이 좋을 것이다.This, the loading of the cell 20 may also be made automatically by a known loading device, not shown.

다음으로, 용접 단계(S40)에서는 받침대(100)의 상측에 위치하는 용접 헤드(400)를 승강 부재(410)를 통해 하강시켜 받침대(100) 상에 순차적으로 적층되어 있는 캡 플레이트(10)의 단자(11), 리드 탭(30), 그리고 셀(20)의 리드(21)를 용접하게 된다.Next, in the welding step (S40), the welding head 400 positioned above the pedestal 100 is lowered through the elevating member 410, so that the cap plate 10 is sequentially stacked on the pedestal 100. The terminal 11, the lead tab 30, and the lead 21 of the cell 20 are welded.

보다 상세하게는 상기 캡 플레이트(10)의 단자(11)와 리드 탭(30)의 중앙을 서로 초음파 용접하는 동시에, 상기 리드 탭(30)의 양측 모서리와 셀(20)의 리드(21)를 서로 초음파 용접하게 되는 것이다.More specifically, the center of the lead tab 30 and the terminal 11 of the cap plate 10 are ultrasonically welded to each other, and both edges of the lead tab 30 and the leads 21 of the cell 20 are ultrasonically welded. Ultrasonic welding with each other.

이와 같은 용접 단계(S40) 이후에는, 도 4 내지 도 6과 같이 폴딩 단계(S50)를 통해 상기 리드 탭(30) 위에 제1밴딩바(500)를 위치시킨 후, 폴딩 지그(200)(300)를 폴딩 시켜 상기 리드 탭(30)을 직각으로 절곡시키게 된다.After such welding step (S40), after placing the first bending bar 500 on the lead tab 30 through the folding step (S50), as shown in Figure 4 to 6, folding jig 200, 300 ) To bend the lead tab 30 at right angles.

이때, 제1밴딩바(500)는 폴딩 단계(S50) 이전에 이송 부재(510)에 의해 받침대(100)로부터 이격되어 있는 상태를 유지하다가, 폴딩 단계(S50)에서 이송 부재(510)에 의해 전진함으로써, 리드 탭(30) 위에 위치하게 되는 것이다.In this case, the first bending bar 500 maintains a state spaced apart from the pedestal 100 by the transfer member 510 before the folding step S50, and then, by the transfer member 510 in the folding step S50. By advancing, it is positioned on the lead tab 30.

이와 같이 제1밴딩바(500)가 리드 탭(30) 위에 위치하게 되면, 받침대(100) 양측에 수평하게 위치하던 폴딩 지그(200)(300)가 폴딩 부재(210)(310)에 의하여 수직하게 폴딩 된다.As such, when the first bending bar 500 is positioned on the lead tab 30, the folding jigs 200 and 300 which are horizontally positioned on both sides of the pedestal 100 are vertically formed by the folding members 210 and 310. Will be folded.

이와 더불어, 받침대(100)의 하부에 연결된 받침 부재(110)에 의하여 상기 받침대(100)의 높이가 하강하게 됨으로써, 상기 폴딩 부재(210)(310)의 스트로크가 비교적 짧아도 폴딩 지그(200)(300)가 받침대(100)를 기준으로 수직하게 위치할 수 있는 것이다.In addition, the height of the pedestal 100 is lowered by the support member 110 connected to the lower portion of the pedestal 100, so that even if the stroke of the folding members 210 and 310 is relatively short, the folding jig 200 ( 300 may be positioned vertically relative to the pedestal (100).

이러한 폴딩 단계(S50)를 통해 리드 탭(30)의 중앙 저면은 캡 플레이트(10)의 단자(11)에 용접되어 그대로 고정되어 있는 반면, 상기 리드 탭(30)의 양단은 셀(20)의 리드(21)를 따라 직각으로 절곡된다.Through this folding step (S50) the center bottom surface of the lead tab 30 is welded to the terminal 11 of the cap plate 10 is fixed as it is, while both ends of the lead tab 30 of the cell 20 It is bent at right angles along the lead 21.

이때, 상기 리드 탭(30)의 절곡은 상기 제1밴딩바(500)의 양측 하부 모서리에 의해 이루어질 것이다.At this time, bending of the lead tab 30 will be made by both lower edges of the first bending bar 500.

마지막으로, 완충 구간 성형 단계(S60)에서는 상기 리드 탭(30) 위로부터 상기 제1밴딩바(500)를 제거하고 대신에 제2밴딩바(700)를 위치시키게 된다.Finally, in the buffer section forming step (S60), the first bending bar 500 is removed from the lead tab 30, and the second bending bar 700 is positioned instead.

이러한 동작은 도 9와 같이 제1밴딩바(500) 및 제2밴딩바(700)를 전진 또는 후퇴시키는 이송 부재(510)(710)에 대하여 연결 부재(810)로 상호를 연결시키며, 이러한 이송 부재(510)(710)를 가이드레일(820) 상에서 안내하는 것으로 구현될 수 있다.This operation connects each other to the connection member 810 with respect to the transfer members 510 and 710 for advancing or retracting the first bending bar 500 and the second bending bar 700 as shown in FIG. It may be implemented by guiding the members 510 and 710 on the guide rail 820.

즉, 제1밴딩바(500)가 이송 부재(510)에 의하여 받침대(100)로부터 이격된 후, 가이드레일(820)을 따라 이동하면 제2밴딩바(700)가 받침대(100)와 일직선상에 정렬하게 되는 것이다.That is, after the first bending bar 500 is spaced apart from the pedestal 100 by the transfer member 510, when the first bending bar 500 moves along the guide rail 820, the second bending bar 700 is aligned with the pedestal 100. Will sort on.

이후, 제2밴딩바(700)를 이송 부재(710)로 전진시켜 다시 리드 탭(30) 위에 위치시킨 상태에서, 도 7 및 도 8과 같이 양측에서 판상의 성형툴(610)을 전진시킴으로써 상기 리드 탭(30)의 수직한 면에 대략 ⊂자형 단면의 완충 구간(31)을 성형하게 된다.Subsequently, in a state in which the second bending bar 700 is advanced to the transfer member 710 and again positioned on the lead tab 30, the plate-shaped forming tool 610 is advanced on both sides as shown in FIGS. 7 and 8. A buffer section 31 having a substantially U-shaped cross section is formed on a vertical surface of the lead tab 30.

이러한 완충 구간(31)은 리드 탭(30)을 사이에 두고 외부에 위치하는 판상의 성형툴(610)과 내부에 위치하는 제2밴딩바(700)에 의하여 형성되는 것이다.The buffer section 31 is formed by a plate-shaped forming tool 610 positioned outside with the lead tab 30 therebetween and a second bending bar 700 located therein.

이와 같이 폴딩이 완료된 셀(20)은 이후 단계에서 금속 소재의 캔(40) 내부에 삽입되어 캔형 2차 전지 제품으로 완성될 것이다.In this way, the folding cell 20 is inserted into the can 40 made of a metal material in a later step to complete the can-type secondary battery product.

그 결과, 도 10과 같이 리드 탭(30)에 형성되는 완충 구간(31)은 외부로부터 충격이나 진동이 전달되더라도 그 충격이나 진동을 완화시킴으로써, 리드 탭(30)이 캡 플레이트(10)의 단자(11)나 셀(20)의 리드(21)로부터 단락되거나 혹은 리드 탭(30) 자체가 단선되는 것을 효과적으로 예방할 수 있게 된다.As a result, in the buffer section 31 formed in the lead tab 30 as shown in FIG. It is possible to effectively prevent the short circuit from the lead 11 of the cell 11 or the cell 20 or the lead tab 30 itself to be disconnected.

따라서, 본 발명의 2차 전지용 셀의 폴딩 장치 및 방법은 다수의 소용량 단위 셀(20)을 자동으로 폴딩 시켜 2차 전지의 캔(40)에 용이하게 삽입할 수 있는 형태로 구현할 수 있어 제조 편의성을 크게 향상시키게 되는 효과를 가진다.Therefore, the folding device and method of the secondary battery cell of the present invention can be implemented in a form that can be easily inserted into the can 40 of the secondary battery by automatically folding a plurality of small capacity unit cells 20 manufacturing convenience Has the effect of greatly improving.

이와 더불어, 이러한 폴딩과 함께 셀(20)의 리드(21)와 캡 플레이트(10)의 단자(11)를 상호 접속시키는 리드 탭(30)에 대략 ⊂자형 단면의 완충 구간(31)을 형성함으로써 진동에 의한 단자의 손상을 미연에 예방할 수 있어 제품의 내구성 및 시장 경쟁력을 극대화시킬 수 있다는 탁월한 이점을 지닌 발명인 것이다.In addition, by forming a buffer section 31 having a substantially U-shaped cross section in the lead tab 30 interconnecting the lead 21 of the cell 20 and the terminal 11 of the cap plate 10 together with such folding. It is an invention having an excellent advantage that can prevent damage to the terminal due to vibration in advance, thereby maximizing the durability and market competitiveness of the product.

상기 실시예는 본 발명의 기술적 사상을 구체적으로 설명하기 위한 일례로서, 본 발명의 범위는 상기의 도면이나 실시예에 한정되지 않는다.The above embodiment is an example for explaining the technical idea of the present invention in detail, and the scope of the present invention is not limited to the above drawings and embodiments.

이상과 같은 본 발명은 다수의 셀을 자동으로 폴딩 시켜 2차 전지의 캔에 용이하게 삽입할 수 있는 형태로 구현할 수 있어 제조 편의성을 높이는 한편, 이러한 폴딩과 함께 셀의 리드와 캡 플레이트의 단자를 상호 접속시키는 리드 탭에 대략 ⊂자형 단면의 완충 구간을 형성함으로써 진동에 의한 단자의 손상을 미연에 예방할 수 있어 제품의 내구성 및 시장 경쟁력을 극대화시킬 수 있는 발명인 것이다.The present invention as described above can be implemented in a form that can be easily inserted into the can of the secondary battery by automatically folding a plurality of cells to improve the manufacturing convenience, while the terminal of the lead and the cap plate of the cell together with such folding By forming a buffer section of approximately U-shaped cross section in the lead tab to be interconnected, it is possible to prevent damage to the terminal due to vibration in advance, thereby maximizing the durability and market competitiveness of the product.

Claims (6)

단자가 상방향으로 노출되도록 캡 플레이트가 안착하는 받침대와;A pedestal on which the cap plate rests so that the terminal is exposed upward; 상기 받침대의 양측에 접철 가능하게 연결되어 중앙을 향하여 리드가 인출된 셀이 각각 안착하는 폴딩 지그와;A folding jig, which is foldably connected to both sides of the pedestal, and in which the cells drawn out of the lead toward the center are respectively seated; 선택적으로 하강하여 리드 탭을 상기 캡 플레이트의 단자 및 상기 셀의 리드에 용접하는 용접 헤드와;A welding head for selectively lowering to weld a lead tab to a terminal of the cap plate and a lead of the cell; 상기 폴딩 지그가 상기 받침대를 기준으로 직각으로 폴딩 되는 동안 상기 리드 탭 상에 선택적으로 놓여 상기 리드 탭을 직각으로 절곡시키는 제1밴딩바와;A first bending bar that is selectively placed on the lead tab while the folding jig is folded at right angles relative to the pedestal to bend the lead tab at right angles; 상기 리드 탭의 양측으로부터 판상의 성형툴을 진입시키는 성형 부재와;A molding member for introducing a plate-shaped molding tool from both sides of the lead tab; 상기 성형툴이 진입하는 동안 상기 리드 탭 상에 선택적으로 놓여 상기 리드 탭의 수직한 면에 ⊂자형 단면의 완충 구간을 성형하는 제2밴딩바를 포함하는 것을 특징으로 하는 2차 전지용 셀의 폴딩 장치.And a second bending bar which is selectively placed on the lead tab while the forming tool enters to form a buffer section of a U-shaped cross section on a vertical surface of the lead tab. 제1항에 있어서, 상기 용접 헤드는 초음파를 발진시켜 초음파 용접을 실시하며, 액추에이터를 포함하는 승강 부재에 연결되는 것을 특징으로 하는 2차 전지용 셀의 폴딩 장치.The apparatus of claim 1, wherein the welding head oscillates ultrasonic waves to perform ultrasonic welding, and is connected to a lifting member including an actuator. 제2항에 있어서,The method of claim 2, 상기 제1밴딩바는 직사각형 단면을 가지며;The first bending bar has a rectangular cross section; 상기 제2밴딩바는 ㅗ자형 단면을 가지고;The second bending bar has a U-shaped cross section; 상기 제1밴딩바 및 상기 제2밴딩바는 전진 및 후퇴를 위해 각각 액추에이터를 포함하는 이송 부재에 연결되는 것을 특징으로 하는 2차 전지용 셀의 폴딩 장치.And the first bending bar and the second bending bar are connected to a transfer member including an actuator for forward and retreat, respectively. 제3항에 있어서,The method of claim 3, 상기 제1밴딩바에 연결된 이송 부재와 상기 제2밴딩바에 연결된 이송 부재는 연결 부재로 상호 연결되어 동일 가이드레일 상에서 직선상으로 이동 가능하게 안내되고, 상기 받침대의 길이방향과 일직선을 이루어 교번하여 정렬 가능한 것을 특징으로 하는 2차 전지용 셀의 폴딩 장치.The conveying member connected to the first bending bar and the conveying member connected to the second bending bar are connected to each other by a connecting member, are guided to be moved in a straight line on the same guide rail, and can be alternately aligned in a line with the longitudinal direction of the pedestal. Folding device for cells for secondary batteries, characterized in that. 제4항에 있어서,The method of claim 4, wherein 상기 폴딩 지그는 액추에이터를 포함하는 폴딩 부재에 연결되어 폴딩 가능하고;The folding jig is foldable connected to a folding member including an actuator; 상기 받침대는 액추에이터를 포함하는 받침 부재에 연결되어 승강 가능한 것을 특징으로 하는 2차 전지용 셀의 폴딩 장치.The pedestal is connected to the support member including an actuator, the folding device of the secondary battery cell, characterized in that the lifting possible. 받침대 상에 캡 플레이트를 올려놓는 캡 플레이트 로딩 단계와;A cap plate loading step of placing the cap plate on the pedestal; 상기 캡 플레이트 상의 단자 위에 리드 탭을 올려놓는 리드 탭 로딩 단계와;A lead tab loading step of placing a lead tab over a terminal on the cap plate; 상기 받침대의 양측에 연결된 폴딩 지그에 각각 리드가 인출된 셀을 올려놓아 상기 리드가 상기 리드 탭의 양측 위에 각각 놓이는 셀 로딩 단계와;A cell loading step of placing the cells with the leads drawn out on the folding jigs connected to both sides of the pedestal so that the leads are placed on both sides of the lead tabs, respectively; 용접 헤드를 하강시켜 상기 리드 탭을 상기 캡 플레이트의 단자 및 상기 셀의 리드에 각각 용접하는 용접 단계와;A welding step of lowering a welding head to weld the lead tabs to the terminals of the cap plate and the leads of the cells, respectively; 상기 리드 탭 위에 제1밴딩바를 위치시킨 후, 폴딩 지그를 폴딩 시켜 상기 리드 탭을 직각으로 절곡시키는 폴딩 단계와;Placing a first bending bar on the lead tab, and folding the folding jig to bend the lead tab at a right angle; 상기 리드 탭 위로부터 상기 제1밴딩바를 제거하고 대신에 제2밴딩바를 위치시킨 후, 양측에서 판상의 성형툴을 전진시켜 상기 리드 탭의 수직한 면에 ⊂자형 단면의 완충 구간을 성형하는 완충 구간 성형 단계로 구성되는 것을 특징으로 하는 2차 전지용 셀의 폴딩 방법.A buffer section for removing the first bending bar from the lead tab and positioning the second bending bar instead, and then advancing a plate-shaped forming tool on both sides to form a cushioning section having a U-shaped cross section on a vertical surface of the lead tab. Method for folding a secondary battery cell, characterized in that consisting of a molding step.
PCT/KR2016/009293 2016-08-11 2016-08-23 Apparatus and method for folding cells for secondary battery Ceased WO2018030570A1 (en)

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