WO2018016617A1 - Fluorine-containing agricultural laminated film and agricultural covering material using same - Google Patents
Fluorine-containing agricultural laminated film and agricultural covering material using same Download PDFInfo
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- WO2018016617A1 WO2018016617A1 PCT/JP2017/026430 JP2017026430W WO2018016617A1 WO 2018016617 A1 WO2018016617 A1 WO 2018016617A1 JP 2017026430 W JP2017026430 W JP 2017026430W WO 2018016617 A1 WO2018016617 A1 WO 2018016617A1
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- resin layer
- fluorine
- laminated film
- agricultural
- layer
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G13/00—Protection of plants
- A01G13/20—Protective coverings for plants
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G9/00—Cultivation in receptacles, forcing-frames or greenhouses; Edging for beds, lawn or the like
- A01G9/14—Greenhouses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/25—Greenhouse technology, e.g. cooling systems therefor
Definitions
- the present invention relates to an agricultural fluorine-containing laminated film, more specifically, an agricultural fluorine-containing laminated film having light scattering properties, and an agricultural covering material using the same.
- Patent Document 1 states that at least one surface of a polyolefin resin film is formed with a coating derived from a matte composition mainly composed of a thermoplastic resin binder and inorganic and / or organic particles.
- a characteristic matt polyolefin resin coating material has been proposed.
- Patent Document 2 discloses an agricultural film comprising a layer containing linear low-density polyethylene, a layer containing ethylene-vinyl acetate copolymer, and a layer containing polyethylene.
- Agricultural films have been proposed in which either or both of a layer containing density polyethylene and a layer containing ethylene-vinyl acetate copolymer contain mica.
- coating materials such as satin film may be used for scattering.
- Patent Document 3 proposes a single-layer fluororesin film in which unevenness processing is performed on a fluororesin film in which the ratio of scattered light with a scattering angle of 5.5 to 10 ° is 5% or more with respect to the total transmitted light. ing.
- Patent Document 1 when a stretch test is performed for a long period of time, the adhesion between the polyolefin resin film and the acrylic resin coating film deteriorates with time, and the acrylic resin gradually becomes exposed while being exposed outdoors for a long time. There was a problem that the resin layer was peeled off and the durability was poor.
- Patent Document 3 Since the film proposed in Patent Document 3 uses a hard fluororesin such as ETFE (ethylene-tetrafluoroethylene) which is not compatible with other resins, it is very difficult to laminate with other resins. In addition, since the flexibility is low, the workability of the extension is poor and the cost is high, and there is a problem that the facility horticulture house that can be constructed is limited.
- ETFE ethylene-tetrafluoroethylene
- the present invention has been made in view of the above circumstances, and it is possible to soften light by scattering while taking a sufficient amount of light into a facility horticultural house, and to use an agricultural fluorine-containing laminated film excellent in spreading workability and the same. It aims at providing the covering material for agriculture which becomes.
- thermoplastic resin layer is provided on one surface of the fluororesin layer, the surface of the thermoplastic resin layer has irregularities, and the droplet layer is formed on the irregular surface.
- An agricultural fluorine-containing laminated film comprising:
- thermoplastic resin layer is disposed on one surface of a fluorine-based resin layer excellent in weather resistance, and a specific uneven shape is formed on the surface of the thermoplastic resin. It has been found that it has high light transmittance and moderate light scattering properties while maintaining the properties of a fluororesin excellent in weather resistance, and is excellent in stretch workability.
- the droplet layer contains a layered silicate, a polymer binder, and a light stabilizer.
- the thermoplastic resin layer is a resin layer composed of a single layer or multiple layers.
- the arithmetic average roughness Ra of the unevenness formed on the surface of the thermoplastic resin layer is 1.4 ⁇ m ⁇ Ra ⁇ 3.2 ⁇ m, and the average length RSm of the roughness curve element is 25 ⁇ m ⁇ RSm ⁇ 120 ⁇ m. It is.
- the thermoplastic resin layer contains a light scattering agent.
- the ratio of scattered light having a scattering angle of 5 to 15 ° is 10% or more with respect to the total transmitted light.
- an agricultural covering material using the above-mentioned agricultural fluorine-containing laminated film.
- the agricultural fluorine-containing laminated film of the present invention is a laminated film having a fluorine-based resin layer having excellent weather resistance that can be used as a covering material for a facility or horticultural house. Can be relieved and has excellent workability.
- the agricultural fluorine-containing laminated film of the present invention comprises a thermoplastic resin layer on one surface of a fluorine-based resin layer, has an uneven surface on the surface of the thermoplastic resin layer, and a droplet layer on the uneven surface.
- PVDF polyvinylidene fluoride resin
- the polyvinylidene fluoride resin is preferably a copolymer containing vinylidene fluoride as a main component and other fluorine-containing monomer as a monomer unit in consideration of flexibility for stretching work.
- a copolymer obtained by copolymerizing another fluorine-containing monomer in a range of up to 50% by mass as a body unit may be used.
- the fluorine-containing monomer that forms a copolymer with vinylidene fluoride include known fluorine-containing monomers such as hexafluoropropylene, tetrafluoroethylene, hexafluoroisobutylene, and various fluoroalkyl vinyl ethers.
- hexafluoropropylene is preferable as the fluorine-containing monomer to be copolymerized with vinylidene fluoride.
- a vinylidene fluoride-hexafluoropropylene copolymer the proportion of monomer units based on vinylidene fluoride is 80 to 90% by mass, and the unit of monomers based on hexafluoropropylene is 10 to 20% by mass. It is more preferable that it is a copolymer contained in More preferably, the vinylidene fluoride-hexafluoropropylene copolymer is a random copolymer.
- the polyvinylidene fluoride resin may be composed of only one kind of copolymer, or may be a mixture of two or more kinds of copolymers.
- the thickness of the fluororesin layer is preferably in the range of 5 to 120 ⁇ m, more preferably 5 to 100 ⁇ m. If it is less than 5 ⁇ m, the weather resistance may be insufficient. Moreover, when it becomes thicker than 120 micrometers, it is unpreferable also from a cost surface.
- titanium oxide, zinc oxide, cesium oxide, iron oxide, and many other types of ultraviolet blocking agents to be added to the fluororesin layer can be used.
- titanium oxide which is difficult to elute.
- the addition amount of the ultraviolet blocking agent is preferably in the range of 1 to 5 parts by mass with respect to 100 parts by mass of the resin component, for example, polyvinylidene fluoride resin. If the addition amount is less than 1 part by mass, the ultraviolet shielding effect may be lowered, and if it exceeds 5 parts by mass, the transparency of the film may be lost.
- fluorine-based resin layers include stabilizers, dispersants, antioxidants, matting agents, surfactants, antistatic agents, fluorine-based surface modifiers, and processing aids as necessary. It is also possible to add various additives such as those as long as their dispersibility is not impaired.
- thermoplastic resin layer A known thermoplastic resin can be used for the thermoplastic resin layer.
- thermoplastic resin layer polyolefin, polymethacrylic ester resin, polystyrene, ABS resin, AS resin, polyamide, polyimide, polyester, etc. are mentioned.
- polyolefin from the viewpoint of film forming property and flexibility, or polymethacrylic acid from the point of weather resistance Ester resins can be used preferably.
- Polyolefins include ⁇ -olefin homopolymers, copolymers with different monomers based on ⁇ -olefins, and polyunsaturations such as conjugated or non-conjugated dienes based on ⁇ -olefins.
- high density, low density or linear low density polyethylene polypropylene, ethylene-propylene copolymer, ethylene-butene copolymer, ethylene-4-methyl-1-pentene.
- examples thereof include a copolymer, an ethylene-vinyl acetate copolymer, and an ethylene-acrylic acid copolymer.
- low density polyethylene having a density of 0.890 to 0.935 is preferable from the viewpoint of transparency, weather resistance, and price.
- methyl methacrylate resin in addition to homopolymer of methyl methacrylate (polymethyl methacrylate), methyl methacrylate as the main component, acrylic acid ester and methacrylic acid ester other than methyl methacrylate are less than 50% by mass. Examples thereof include a copolymer to be contained, and a mixture of two or more of these polymers.
- the acrylate ester include methyl acrylate, ethyl acrylate, propyl acrylate, and butyl acrylate
- methacrylic acid esters other than methyl methacrylate include ethyl methacrylate and propyl methacrylate. it can.
- the copolymer is not limited to a random copolymer, and for example, a graft copolymer or the like is used.
- a copolymer obtained by graft polymerization of a monomer mainly composed of methyl methacrylate on an acrylic saturated crosslinked rubber is also preferably used.
- polymethacrylic acid ester resins polymethyl methacrylate is particularly preferably used.
- thermoplastic resin layer a stabilizer, a dispersant, an antioxidant, a matting agent, a surfactant, an antistatic agent, a fluorine-based surface modifier and a processing aid, an ultraviolet blocker and an ultraviolet ray as necessary. It is also possible to add various additives such as an absorbent as long as their dispersibility and transparency as a film are not impaired.
- the thermoplastic resin layer may be a single layer or a laminated structure, and may have a thermoplastic adhesive resin layer.
- the resin used for the adhesive resin layer may be any resin as long as it can adhere the fluorine-based resin layer and other layers contained in the thermoplastic resin layer, and various conventionally known ones can be used. Examples thereof include acid-modified polyolefin resins including unsaturated carboxylic acid modification, chlorinated polyolefin resins, thermoplastic elastomers, and the like.
- the thickness of the adhesive resin layer is preferably in the range of 5 to 20 ⁇ m, more preferably 10 to 20 ⁇ m from the viewpoint of providing sufficient adhesive force.
- various additives such as stabilizers, antioxidants, processing aids, UV blockers and UV absorbers are added to the adhesive resin layer as necessary, as long as their dispersibility and transparency as a film are not impaired. It is also possible to add at.
- the droplet layer is formed by applying a colloidal layered silicate and a droplet agent containing a polymer binder, a light stabilizer or an ultraviolet absorber.
- the droplet agent for forming the droplet layer is preferably transparent without becoming cloudy.
- a transparent coating film can be formed by using a droplet having a layered silicate dispersed colloidally and a colloid of nanometer size.
- the particle size of the layered silicate is usually 10 to 1000 nm, preferably 10 to 100 nm.
- the layered silicate is at least one selected from, for example, mica and smectite.
- mica include vermiculite.
- smectite include montmorillonite, iron montmorillonite, beidellite, saponite, nontronite, hectorite, stevensite, and socosite.
- the layered silicate is preferably a synthetic layered silicate, particularly preferably a synthetic smectite.
- the polymer binder is not particularly limited as long as it is transparent when mixed with the above-mentioned layered silicate and can stably fix the droplet layer on the film, but is alcohol-soluble nylon resin, acrylic resin phenol resin Etc., and preferably an alcohol-soluble nylon resin.
- alcohol-soluble nylon resin acrylic resin phenol resin Etc.
- an alcohol-soluble nylon resin it is possible to form a droplet layer that is not easily peeled off even by friction by a stretching operation while ensuring transparency.
- the mixing ratio of the layered silicate and the polymer binder is not particularly limited as long as transparency and fixing stability are ensured, but 2 to 60 parts by weight of the layered silicate with respect to 100 parts by weight of the polymer binder. It can be contained in an amount of preferably 5 to 20 parts by mass. When the amount is less than 2 parts by mass, the contact angle of water becomes high and the dropping property is low, and when it exceeds 60 parts by mass, the transparency is lowered.
- a light stabilizer In order to provide weather resistance to the droplet layer, it is preferable to blend a light stabilizer, and known ones can be used.
- the light stabilizer one that captures the active species at the start of photodegradation in the resin and prevents photooxidation can be used.
- a hindered amine compound it is preferable to use a hindered amine compound.
- the thickness of the droplet layer is preferably 0.2 to 0.8 ⁇ m, and more preferably 0.4 to 0.6 ⁇ m.
- the film thickness of the droplet layer is less than 0.2 ⁇ m, the droplet droplet performance is poor, and when it is thicker than 0.8 ⁇ m, the droplet droplet performance itself is not affected but the productivity may be inferior.
- the resin layers constituting the film is formed with irregularities, and at least the resin layer constituting the film
- the form in which the light-scattering agent is contained in one and the form which compounded them are mentioned.
- irregularities are formed on the surface of the resin layer on which the droplet layer is provided, that is, the outermost surface of the laminated film, and the droplet layer is provided on the surface of the resin layer on which the irregularities are formed.
- the agricultural fluorine-containing laminated film includes a thermoplastic resin layer on one surface of the fluororesin layer, and does not face the fluororesin layer of the thermoplastic resin layer.
- the surface of the thermoplastic resin layer which is a surface and is the outermost surface of the agricultural fluorine-containing laminated film has irregularities, and a drip layer is provided on the surface having the irregularities.
- the ratio of scattered light of 5 to 15 ° of scattered light is 10% or more, preferably 15% or more, more preferably 25% or more with respect to the total transmitted light. If the ratio of the scattered light of 5 to 15 ° of scattered light is 8% or more with respect to the total transmitted light, it is possible to reduce the leaf burn and actual burn of the crop.
- the scattered light in this invention shows the light which permeate
- the arithmetic average roughness Ra of the irregularities formed on the surface of the thermoplastic resin layer is preferably 1.4 to 3.2 ⁇ m, and more preferably 2.5 to 3.2 ⁇ m. If Ra is 1.4 or more, it is likely to be an agricultural fluorine-containing laminated film having the desired scattered light. On the other hand, if Ra is 3.2 or more, the ratio of scattered light having a scattering angle exceeding 15 ° increases, and transmitted light is scattered too much, so that sufficient light cannot reach the crop.
- the arithmetic average roughness Ra is obtained by extracting only the reference length (L) from the roughness curve in the direction of the average line, and setting the X axis in the direction of the average line of the extracted portion and the Y axis in the direction perpendicular to the X axis.
- the value obtained by the following equation (1) is expressed in ⁇ m.
- the average length RSm of the roughness curve element is preferably 25 ⁇ m to 120 ⁇ m, and more preferably 30 ⁇ m to 100 ⁇ m.
- RSm is in the range of 25 ⁇ m to 120 ⁇ m, the ratio of scattered light having a scattering angle of 5 to 15 ° in the total transmitted light can be increased, and high transparency can be maintained.
- the arithmetic average roughness Ra of the surface irregularities and the average length RSm of the roughness curve elements are obtained according to JIS B 0601-2001.
- a metal cooling roll and a rubber roll whose surface was processed to be uneven at the time of taking were arranged and extruded from the lip mouth of a T-shaped die.
- the agricultural fluorine-containing laminated film of the present invention may contain a light scattering agent.
- the light scattering agent may be contained in the fluororesin layer, the thermoplastic resin layer, or any resin layer.
- the light scattering agent for example, mica, silica, talc and the like can be used as appropriate.
- the average particle diameter of the light scattering agent used in the present invention is preferably 2 to 40 ⁇ m, more preferably 2 to 25 ⁇ m. If the particle diameter of the light scattering agent is smaller than 2 ⁇ m, the ratio of scattered light tends to be small, and if the particle diameter is larger than 40 ⁇ m, the total light transmittance of the film tends to be small.
- the agricultural fluorine-containing laminated film of the present invention preferably has a total thickness in the range of 40 to 150 ⁇ m, more preferably 50 to 130 ⁇ m. If the total thickness is too thin, the desired long-term stretchability may not be ensured when used as a covering material for a greenhouse. On the other hand, if the total thickness is too thick, the handling property at the time of stretching is poor and the cost is increased.
- a mode in which a laminate film is formed by making two or more layers of a fluororesin layer or a thermoplastic resin layer itself between a fluororesin layer and a thermoplastic resin layer It is included in the scope of the present invention.
- the dynamic elastic modulus of the agricultural fluororesin film of the present invention is preferably in the range of 150 to 750 MPa, more preferably 200 to 700 MPa, and further preferably 220 to 550 MPa.
- the dynamic elastic modulus is smaller than 150 MPa, the film does not have a proper waist and is very difficult to stretch.
- the tensile modulus is greater than 750 MPa, the film is hard and cannot be applied well when it is stretched in the house.
- a laminated film in which a thermoplastic resin layer is laminated on a fluorine resin layer via an adhesive resin layer can be produced by a conventionally known method.
- each layer is formed separately in advance and laminated, or thermocompression-pressing, a laminated film of a fluororesin layer and an adhesive resin layer is formed in advance, and a thermoplastic resin is formed on the surface of the adhesive resin layer
- thermoplastic resin is formed on the surface of the adhesive resin layer
- examples thereof include a method of coating and laminating layers, and a method of laminating and forming each resin layer by a coextrusion method. Of these, the production by the coextrusion method is most preferable from the viewpoint of economy and production stability.
- the agricultural fluorine-containing laminated film of the present invention having the liquid drop layer is obtained.
- a well-known method can be used for the method of applying the droplet layer. Examples thereof include coat coating, roller coating, hand coating, spin coating, coating by various printing methods, bar coating, die coating, spray coating, and the like.
- a surface treatment to the surface of the laminated film on the thermoplastic resin layer side not only improves the applicability, but also improves the adhesion of the droplet layer.
- various methods such as corona discharge treatment, plasma treatment, and high-frequency sputter etching treatment are used.
- the heating temperature and time for drying are not particularly limited.
- the heating temperature can be, for example, 50 to 90 ° C.
- the time can be, for example, 1 to 60 minutes.
- the heating temperature and time are preferably set in consideration of the heat resistance temperature of the object to be coated.
- the agricultural covering material of the present invention uses the agricultural fluorine-containing laminated film of the present invention.
- the agricultural fluorine-containing laminated film of the present invention softens the light introduced into the house, prevents leaf burning without impeding crop growth, suppresses temperature rise in the house, and is excellent in weather resistance and spreading workability.
- the agricultural covering material according to the present invention using can be suitably used as a covering material for a green house.
- MFR (230 ° C, 3.8kg load) 4-7 (g / 10min) (Acid-modified polyolefin resin) “Admer SE810” (manufactured by Mitsui Chemicals), MFR (conditions: 230 ° C., 3.8 kg load) 7.3 (g / 10 min) (Polyolefin resin) Special LLDPE resin “NC566A” (manufactured by Nippon Polyethylene Co., Ltd.) Density 0.918 g / cm 3 , MFR (conditions: 230 ° C., 3.8 kg load) 3.8 (g / 10 min) (Light scattering agent) “Mica A-21S” (manufactured by Yamaguchi Mica Co., Ltd.) average particle size 23 ⁇ m, aspect ratio 70 ⁇ Drip agent> “Rakulein B1” manufactured by Daiwa Steel Co., Ltd.
- a light stabilizer hindered amine light stabilizer
- Example 1 Using the raw material vinylidene fluoride-hexafluoropropylene copolymer as the fluorine resin layer and the polymethacrylic acid ester resin as the thermoplastic resin layer, each using a single screw extruder of ⁇ 40 mm, feed block Fluorine-based resin layer (thickness: 90 ⁇ m) by using a metal cooling roll that has been co-extruded by the method, and surface unevenness on the metal cooling roll is pressed against the thermoplastic resin layer, and thermoplastic resin A laminated film laminated in the order of layers (thickness 10 ⁇ m) was obtained. Next, after corona treatment was applied to the surface of the laminated film on which the irregular shape on the thermoplastic resin layer side was formed, a drop agent was applied to produce a laminated film having a droplet layer (thickness 0.5 ⁇ m). .
- HAZE The HAZE value was measured using “NDH7000” manufactured by Nippon Denshoku Industries Co., Ltd. in accordance with JIS K 7136 after cutting out an agricultural fluorine-containing laminated film into a 5 cm square.
- the outgoing distribution of transmitted light is 0-60 ° relative to the outgoing distribution when light is incident perpendicularly to the film surface with “Automatic Variable Angle Photometer GP-200” manufactured by Murakami Color Research Co., Ltd. It calculated by measuring every 0.5 degrees in the range.
- the surface of the laminated film 3 having a drip layer at the opening of the water bath 1 in which 50 ° C. hot water 2 is circulated has a gradient of 15 ° with respect to the water surface.
- the film appearance after 6 months was visually observed and evaluated as follows.
- the “surface to be evaluated” is a surface provided with a droplet layer. Excellent: There is no adhesion of water droplets, and the film is uniformly wet. Good: Water droplets adhere to an area of less than 25% of the entire film. Good: Water droplets adhere to an area of 25% or more and less than 75% of the entire film. Impossible: Water droplets adhere to an area of 75% or more of the entire film.
- Stretching workability was evaluated as follows as the degree of difficulty of construction in which a film is stretched and fixed to a frame using a fixing part. Excellent: Easy to install. Impossible: Construction is possible, but the work is hard and poor in workability, and wrinkles tend to occur on the film.
- Examples 2 to 7 A laminated film having a fluidized droplet layer (thickness 0.5 ⁇ m) was prepared and evaluated in the same manner as in Example 1 except that the surface roughness was changed as shown in Table 1. The results are shown in Table 1.
- thermoplastic resin layer is prepared by blending with a tumbler together with 2 parts by weight of the light scattering agent with respect to 100 parts by weight of the polymethacrylic ester resin used as a raw material, and kneading with a ⁇ 30 mm twin screw extruder. A compound for was obtained.
- a laminated film having a flow droplet layer (thickness: 0.5 ⁇ m) was prepared and evaluated in the same manner as in Example 1 except that the compound was used as the thermoplastic resin layer. The results are shown in Table 1.
- Example 9 The raw material vinylidene fluoride-hexafluoropropylene copolymer as the fluorine-based resin layer, the above-mentioned acid-modified polyolefin resin as the first thermoplastic resin layer, and the above-mentioned polyolefin-based material as the second thermoplastic resin layer.
- a resin, a fluorine resin layer and a first thermoplastic resin layer respectively, using a ⁇ 40 mm single screw extruder and a second thermoplastic resin layer using a ⁇ 65 mm single screw extruder, by a feed block method.
- the fluororesin layer (thickness 70 ⁇ m), the first thermoplastic resin layer (thickness 10 ⁇ m) ), A laminated film laminated in the order of the second thermoplastic resin layer (thickness 20 ⁇ m) was obtained.
- a laminated film having a droplet layer (thickness: 0.5 ⁇ m) on the surface of the laminated film on which the concave and convex shape on the second thermoplastic resin layer side was formed was evaluated. The results are shown in Table 1.
- Example 10 to 15> A laminated film having a droplet layer (thickness 0.5 ⁇ m) was prepared and evaluated in the same manner as in Example 9 except that the surface roughness was changed as shown in Table 1. The results are shown in Table 1.
- Example 16 Blended with a tumbler together with 2 parts by mass of the light scattering agent with respect to 100 parts by mass of the polyolefin resin as a raw material, kneaded by a twin screw extruder with a diameter of 30 mm for the second thermoplastic resin layer I got a compound.
- a laminated film having a flow droplet layer (thickness 0.5 ⁇ m) was prepared and evaluated in the same manner as in Example 9 except that the above compound was used as the thermoplastic resin layer. The results are shown in Table 1.
- Example 1 A laminated film was prepared and evaluated in the same manner as in Example 1 except that the droplet layer was not provided. The results are shown in Table 1.
- the “surface to be evaluated” in the evaluation of the droplet property is a surface on which the droplet layer is provided in Example 1, that is, a surface having irregularities.
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Abstract
Description
本発明は、農業用フッ素含有積層フィルム、より詳細には光散乱性を有する農業用フッ素含有積層フィルム、及びそれを用いてなる農業用被覆資材に関するものである。 The present invention relates to an agricultural fluorine-containing laminated film, more specifically, an agricultural fluorine-containing laminated film having light scattering properties, and an agricultural covering material using the same.
施設園芸ハウス栽培において、ハウス内への光線透過率が作物の生育に大きく影響することは知られており、さらに全透過光中の平行光線あるいは散乱光線のどちらの寄与が大きいかによって作物に与える影響が異なる。また、夏場の猛暑時に作物が強光を受けると日焼けや着色不良等の問題も発生する。 In horticultural house cultivation, it is known that the light transmittance into the house has a significant effect on the growth of the crop, and it is given to the crop depending on whether the contribution of parallel light or scattered light in the total transmitted light is large. The impact is different. In addition, when the crops are exposed to intense light during the summer heat, problems such as sunburn and poor coloring occur.
このような問題に対して、太陽光等の光線をフィルム等のハウス被覆資材によって散乱させ、栽培植物の群落内の影を少なくし、また日焼けを防止することが試みられてきた。太陽光等の光線を散乱させることにより、ハウスの隅や作物の下部にも光が入りやすく栽培環境や作物の生育にプラスになる。また、太陽光が散乱することにより透明タイプのフィルムに比べてハウス内での光がやわらかくなるため、作物の葉焼けや実焼けを防止することができ、更に作業環境を改善できる。光の散乱方法として、光の屈折率が異なる物質を含むフィルムを用いた被覆資材によりハウスを覆うことが挙げられる。 In response to such problems, attempts have been made to scatter light such as sunlight by a house covering material such as a film to reduce shadows in the community of cultivated plants and to prevent sunburn. By scattering light rays such as sunlight, light can easily enter the corners of the house and the bottom of the crop, which is beneficial to the cultivation environment and crop growth. In addition, since the light in the house becomes softer than the transparent type film due to the scattering of sunlight, it is possible to prevent leaf burning and actual burning of crops and further improve the working environment. As a method for scattering light, it is possible to cover the house with a covering material using a film containing substances having different refractive indexes of light.
例えば特許文献1には、ポリオレフィン系樹脂フィルムの少なくとも片面に、熱可塑性樹脂バインダーと無機系および/または有機系粒子を主成分とする、艶消し組成物に由来する被膜が形成されていることを特徴とする艶消し状ポリオレフィン系樹脂被覆材が提案されている。
For example,
特許文献2には、直鎖状低密度ポリエチレンを含有する層と、エチレン-酢酸ビニル共重合体を含有する層と、ポリエチレンを含有する層とを備える農業用フィルムであって、直鎖状低密度ポリエチレンを含有する層とエチレン-酢酸ビニル共重合体を含有する層の何れか一方又はその両方が雲母を含有する農業用フィルムが提案されている。
また、梨地フィルム等の被覆資材が散乱に使用される場合もある。 Also, coating materials such as satin film may be used for scattering.
特許文献3には、散乱角が5.5~10°の散乱光の割合が全透過光に対して5%以上であるフッ素樹脂フィルムに凹凸加工を施した単層のフッ素樹脂フィルムが提案されている。
しかしながら、特許文献1では長期に展張試験を行った場合に、ポリオレフィン系樹脂フィルムとアクリル系樹脂塗膜の密着性が経時にて劣化し、長期間屋外にて暴露されている内に、次第にアクリル系樹脂層が剥がれてきて、耐久性に劣るという問題があった。
However, in
また、特許文献2で得られるフィルムでは、目的の散乱光性能を得るためには光散乱剤の添加量を増加させなければならず、その際太陽光からの光線量の透過量をも低下させるため、作物の生育不良などの問題が生じる場合があった。
Moreover, in the film obtained by
特許文献3にて提案されているフィルムは、他樹脂との相溶性がなく硬質なETFE(エチレン-テトラフルオロエチレン)等のフッ素樹脂を用いている為、他樹脂との積層が非常に困難であり、また柔軟性も低いために展張作業性が悪く、かつ高価である為、施工可能な施設園芸ハウスが限られるといった問題がある。
Since the film proposed in
本発明は、上記事情に鑑みてなされたもので、施設園芸ハウスに十分な光量を採り入れつつ散乱により光を和らげることができ、かつ展張作業性に優れる農業用フッ素含有積層フィルム及びそれを用いてなる農業用被覆資材を提供することを目的とする。 The present invention has been made in view of the above circumstances, and it is possible to soften light by scattering while taking a sufficient amount of light into a facility horticultural house, and to use an agricultural fluorine-containing laminated film excellent in spreading workability and the same. It aims at providing the covering material for agriculture which becomes.
本発明のいくつかの態様によれば、フッ素系樹脂層の一方の面に熱可塑性樹脂層を備え、前記熱可塑性樹脂層の表面に凹凸を有し、前記凹凸を有する表面上に流滴層を備える農業用フッ素含有積層フィルムが提供される。 According to some embodiments of the present invention, a thermoplastic resin layer is provided on one surface of the fluororesin layer, the surface of the thermoplastic resin layer has irregularities, and the droplet layer is formed on the irregular surface. An agricultural fluorine-containing laminated film comprising:
本発明者等が、鋭意検討したところ、耐候性に優れるフッ素系樹脂層の一方の面に熱可塑性樹脂層が配置され、その熱可塑性樹脂表面上に特定の凹凸形状が形成されることにより、耐候性に優れるフッ素樹脂の特性を維持しつつ、高い光透過性と適度に光散乱性を有し、かつ展張作業性に優れることを見出し、本発明の完成に至った。 As a result of intensive studies by the present inventors, a thermoplastic resin layer is disposed on one surface of a fluorine-based resin layer excellent in weather resistance, and a specific uneven shape is formed on the surface of the thermoplastic resin. It has been found that it has high light transmittance and moderate light scattering properties while maintaining the properties of a fluororesin excellent in weather resistance, and is excellent in stretch workability.
以下、本発明の種々の実施形態を例示する。以下に示す実施形態は互いに組み合わせ可能である。 Hereinafter, various embodiments of the present invention will be exemplified. The following embodiments can be combined with each other.
好ましくは、前記流滴層は、層状珪酸塩、高分子バインダー及び光安定剤を含有する。
好ましくは、前記熱可塑性樹脂層が単層もしくは複層から成る樹脂層である。
好ましくは、前記熱可塑性樹脂層の表面に形成される凹凸の算術平均粗さRaが1.4μm≦Ra≦3.2μmであり、かつ粗さ曲線要素の平均長さRSmが25μm≦RSm≦120μmである。
好ましくは、前記熱可塑性樹脂層が光散乱剤を含有する。
好ましくは、前記農業用フッ素含有積層フィルムにおいて、散乱角が5~15°の散乱光の割合が全透過光に対して10%以上である。
Preferably, the droplet layer contains a layered silicate, a polymer binder, and a light stabilizer.
Preferably, the thermoplastic resin layer is a resin layer composed of a single layer or multiple layers.
Preferably, the arithmetic average roughness Ra of the unevenness formed on the surface of the thermoplastic resin layer is 1.4 μm ≦ Ra ≦ 3.2 μm, and the average length RSm of the roughness curve element is 25 μm ≦ RSm ≦ 120 μm. It is.
Preferably, the thermoplastic resin layer contains a light scattering agent.
Preferably, in the agricultural fluorine-containing laminated film, the ratio of scattered light having a scattering angle of 5 to 15 ° is 10% or more with respect to the total transmitted light.
本発明の別の態様によれば、上記農業用フッ素含有積層フィルムを用いてなる農業用被覆資材が提供される。 According to another aspect of the present invention, there is provided an agricultural covering material using the above-mentioned agricultural fluorine-containing laminated film.
本発明の農業用フッ素含有積層フィルムは、施設園芸ハウスの被覆資材等に用いることができる耐候性に優れるフッ素系樹脂層を有する積層フィルムであって、十分な光量をハウスに採り入れつつ散乱により光を和らげることができ、かつ展張作業性に優れる。 The agricultural fluorine-containing laminated film of the present invention is a laminated film having a fluorine-based resin layer having excellent weather resistance that can be used as a covering material for a facility or horticultural house. Can be relieved and has excellent workability.
本発明の農業用フッ素含有積層フィルムは、フッ素系樹脂層の一方の面に熱可塑性樹脂層を備え、前記熱可塑性樹脂層の表面に凹凸を有し、前記凹凸を有する表面上に流滴層を備える。
以下、本発明の実施形態を詳細に説明する。
The agricultural fluorine-containing laminated film of the present invention comprises a thermoplastic resin layer on one surface of a fluorine-based resin layer, has an uneven surface on the surface of the thermoplastic resin layer, and a droplet layer on the uneven surface. Is provided.
Hereinafter, embodiments of the present invention will be described in detail.
<フッ素系樹脂層>
農業用フィルムに対して耐汚れ性能を付与することが可能である積層用のフィルムとして、フッ素系樹脂からなるフィルムをフッ素系樹脂層として用いる。フッ素系樹脂層を構成するフッ素系樹脂としては、他樹脂との相溶性が良く柔軟性が高いことが要求される為ポリフッ化ビニリデン系樹脂(PVDF)が特に好ましい。
<Fluorine resin layer>
A film made of a fluororesin is used as the fluororesin layer as a laminating film capable of imparting antifouling performance to an agricultural film. As the fluororesin constituting the fluororesin layer, polyvinylidene fluoride resin (PVDF) is particularly preferable because it is required to have good compatibility with other resins and high flexibility.
ポリフッ化ビニリデン系樹脂としては、展張作業のための柔軟性を考慮し、フッ化ビニリデンを主成分とし、単量体単位として他の含フッ素モノマーを含む共重合体であることが好ましく、単量体単位として他の含フッ素モノマーを50質量%までの範囲で共重合した共重合体であってもよい。フッ化ビニリデンと共重合体を形成する含フッ素モノマーとしては、ヘキサフルオロプロピレン、テトラフルオロエチレン、ヘキサフルオロイソブチレン、各種のフルオロアルキルビニルエーテルなどの公知の含フッ素モノマーが挙げられるが、中でも特に柔軟性を高めることができるためフッ化ビニリデンと共重合させる含フッ素モノマーはヘキサフルオロプロピレンが好ましい。フッ化ビニリデン-ヘキサフルオロプロピレンの共重合体である場合には、フッ化ビニリデンに基づく単量体単位を80~90質量%、ヘキサフルオロプロピレンに基づく単量体単位を10~20質量%の割合で含有する共重合体であることがより好ましい。フッ化ビニリデン-ヘキサフルオロプロピレンの共重合体は、ランダム共重合体であることがさらに好ましい。なお、ポリフッ化ビニリデン系樹脂は1種の共重合体のみによって構成されていてもよく、2種以上の共重合体を混合したものであってもよい。 The polyvinylidene fluoride resin is preferably a copolymer containing vinylidene fluoride as a main component and other fluorine-containing monomer as a monomer unit in consideration of flexibility for stretching work. A copolymer obtained by copolymerizing another fluorine-containing monomer in a range of up to 50% by mass as a body unit may be used. Examples of the fluorine-containing monomer that forms a copolymer with vinylidene fluoride include known fluorine-containing monomers such as hexafluoropropylene, tetrafluoroethylene, hexafluoroisobutylene, and various fluoroalkyl vinyl ethers. Since it can be increased, hexafluoropropylene is preferable as the fluorine-containing monomer to be copolymerized with vinylidene fluoride. In the case of a vinylidene fluoride-hexafluoropropylene copolymer, the proportion of monomer units based on vinylidene fluoride is 80 to 90% by mass, and the unit of monomers based on hexafluoropropylene is 10 to 20% by mass. It is more preferable that it is a copolymer contained in More preferably, the vinylidene fluoride-hexafluoropropylene copolymer is a random copolymer. The polyvinylidene fluoride resin may be composed of only one kind of copolymer, or may be a mixture of two or more kinds of copolymers.
フッ素系樹脂層の厚みは5~120μmの範囲が好ましく、より好ましくは5~100μmである。5μm未満だと耐候性が不十分になる場合がある。また、120μmより厚くなると、コスト面からも好ましくない。 The thickness of the fluororesin layer is preferably in the range of 5 to 120 μm, more preferably 5 to 100 μm. If it is less than 5 μm, the weather resistance may be insufficient. Moreover, when it becomes thicker than 120 micrometers, it is unpreferable also from a cost surface.
フッ素系樹脂層に添加する紫外線遮断剤は、例えば、酸化チタン、酸化亜鉛、酸化セシウム、酸化鉄及びその他多くの種類のものが使用できる。その中でも、溶出し難い酸化チタンを用いることが好ましい。 For example, titanium oxide, zinc oxide, cesium oxide, iron oxide, and many other types of ultraviolet blocking agents to be added to the fluororesin layer can be used. Among these, it is preferable to use titanium oxide which is difficult to elute.
紫外線遮断剤の添加量は樹脂成分、例えばポリフッ化ビニリデン系樹脂100質量部に対し1~5質量部の範囲内が好ましい。添加量が1質量部未満では紫外線遮蔽効果が低くなる恐れがあり、5質量部を超えるとフィルムの透明性が失われることがある。 The addition amount of the ultraviolet blocking agent is preferably in the range of 1 to 5 parts by mass with respect to 100 parts by mass of the resin component, for example, polyvinylidene fluoride resin. If the addition amount is less than 1 part by mass, the ultraviolet shielding effect may be lowered, and if it exceeds 5 parts by mass, the transparency of the film may be lost.
フッ素系樹脂層には、紫外線遮断剤のほか、必要に応じて安定化剤、分散剤、酸化防止剤、艶消し剤、界面活性剤、帯電防止剤、フッ素系表面改質剤及び加工助剤等の各種添加剤をそれらの分散性が損なわれない範囲で添加することも可能である。 In addition to UV blockers, fluorine-based resin layers include stabilizers, dispersants, antioxidants, matting agents, surfactants, antistatic agents, fluorine-based surface modifiers, and processing aids as necessary. It is also possible to add various additives such as those as long as their dispersibility is not impaired.
<熱可塑性樹脂層>
熱可塑性樹脂層には、公知の熱可塑性樹脂を使用することが可能である。例えば、ポリオレフィン、ポリメタクリル酸エステル系樹脂、ポリスチレン、ABS樹脂、AS樹脂、ポリアミド、ポリイミド、ポリエステル等が挙げられ、中でも製膜性及び柔軟性の点からポリオレフィン、あるいは耐候性の点からポリメタクリル酸エステル系樹脂が好適に使用できる。
<Thermoplastic resin layer>
A known thermoplastic resin can be used for the thermoplastic resin layer. For example, polyolefin, polymethacrylic ester resin, polystyrene, ABS resin, AS resin, polyamide, polyimide, polyester, etc. are mentioned. Among them, polyolefin from the viewpoint of film forming property and flexibility, or polymethacrylic acid from the point of weather resistance Ester resins can be used preferably.
ポリオレフィンとしては、α-オレフィン系の単独重合体、α-オレフィンを主成分とする異種単量体との共重合体、α-オレフィンを主成分とする共役ジエンまたは非共役ジエン等の多不飽和化合物との共重合体などがあげられ、例えば高密度、低密度または直鎖状低密度ポリエチレン、ポリプロピレン、エチレン-プロピレン共重合体、エチレン-ブテン共重合体、エチレン-4-メチル-1-ペンテン共重合体、エチレン-酢酸ビニル共重合体、エチレン-アクリル酸共重合体等が挙げられる。これらのうち、密度が0.890~0.935の低密度ポリエチレンが、透明性や耐候性および価格の点から好ましい。 Polyolefins include α-olefin homopolymers, copolymers with different monomers based on α-olefins, and polyunsaturations such as conjugated or non-conjugated dienes based on α-olefins. For example, high density, low density or linear low density polyethylene, polypropylene, ethylene-propylene copolymer, ethylene-butene copolymer, ethylene-4-methyl-1-pentene. Examples thereof include a copolymer, an ethylene-vinyl acetate copolymer, and an ethylene-acrylic acid copolymer. Among these, low density polyethylene having a density of 0.890 to 0.935 is preferable from the viewpoint of transparency, weather resistance, and price.
ポリメタクリル酸エステル系樹脂としては、メタクリル酸メチルのホモポリマー(ポリメタクリル酸メチル)のほか、メタクリル酸メチルを主成分として、アクリル酸エステルや、メタクリル酸メチル以外のメタクリル酸エステルを50質量%未満含有する共重合体、更にはこれらの重合体の2種以上の混合物などを例示することができる。上記アクリル酸エステルとしては、アクリル酸メチル、アクリル酸エチル、アクリル酸プロピル、アクリル酸ブチルなどを、またメタクリル酸メチル以外のメタクリル酸エステルとしては、メタクリル酸エチル、メタクリル酸プロピルなどを例示することができる。また、共重合体はランダムコポリマーに限られず、例えばグラフトコポリマー等も用いられ、アクリル系飽和架橋ゴムにメタクリル酸メチルを主とするモノマーをグラフト重合したものも好ましく用いられる。これらのポリメタクリル酸エステル系樹脂の中で特に好ましく用いられるのはポリメタクリル酸メチルである。 As polymethacrylate resin, in addition to homopolymer of methyl methacrylate (polymethyl methacrylate), methyl methacrylate as the main component, acrylic acid ester and methacrylic acid ester other than methyl methacrylate are less than 50% by mass. Examples thereof include a copolymer to be contained, and a mixture of two or more of these polymers. Examples of the acrylate ester include methyl acrylate, ethyl acrylate, propyl acrylate, and butyl acrylate, and examples of methacrylic acid esters other than methyl methacrylate include ethyl methacrylate and propyl methacrylate. it can. Further, the copolymer is not limited to a random copolymer, and for example, a graft copolymer or the like is used. A copolymer obtained by graft polymerization of a monomer mainly composed of methyl methacrylate on an acrylic saturated crosslinked rubber is also preferably used. Among these polymethacrylic acid ester resins, polymethyl methacrylate is particularly preferably used.
熱可塑性樹脂層には、必要に応じて安定化剤、分散剤、酸化防止剤、艶消し剤、界面活性剤、帯電防止剤、フッ素系表面改質剤及び加工助剤、紫外線遮断剤及び紫外線吸収剤等の各種添加剤をそれらの分散性及びフィルムとしての透明性が損なわれない範囲で添加することも可能である。 For the thermoplastic resin layer, a stabilizer, a dispersant, an antioxidant, a matting agent, a surfactant, an antistatic agent, a fluorine-based surface modifier and a processing aid, an ultraviolet blocker and an ultraviolet ray as necessary. It is also possible to add various additives such as an absorbent as long as their dispersibility and transparency as a film are not impaired.
熱可塑性樹脂層は、単層でも積層構造でもよく、熱可塑性の接着樹脂層を有してもよい。接着樹脂層に用いる樹脂としては、フッ素系樹脂層と、熱可塑性樹脂層に含まれる他の層とを接着し得るものであればよく、従来公知の各種のものを用いることができる。例えば、不飽和カルボン酸変性をはじめとする酸変性ポリオレフィン樹脂や、塩素化ポリオレフィン樹脂、熱可塑性エラストマー等が挙げられる。 The thermoplastic resin layer may be a single layer or a laminated structure, and may have a thermoplastic adhesive resin layer. The resin used for the adhesive resin layer may be any resin as long as it can adhere the fluorine-based resin layer and other layers contained in the thermoplastic resin layer, and various conventionally known ones can be used. Examples thereof include acid-modified polyolefin resins including unsaturated carboxylic acid modification, chlorinated polyolefin resins, thermoplastic elastomers, and the like.
接着樹脂層の厚みは、十分な接着力を与えるという観点から5~20μmの範囲が好ましく、より好ましくは10~20μmである。 The thickness of the adhesive resin layer is preferably in the range of 5 to 20 μm, more preferably 10 to 20 μm from the viewpoint of providing sufficient adhesive force.
接着樹脂層には、必要に応じて安定化剤、酸化防止剤、加工助剤、紫外線遮断剤及び紫外線吸収剤等の各種添加剤をそれらの分散性及びフィルムとしての透明性が損なわれない範囲で添加することも可能である。 In the adhesive resin layer, various additives such as stabilizers, antioxidants, processing aids, UV blockers and UV absorbers are added to the adhesive resin layer as necessary, as long as their dispersibility and transparency as a film are not impaired. It is also possible to add at.
<流滴層>
流滴層は、コロイド状の層状珪酸塩と、高分子バインダー、光安定剤あるいは紫外線吸収剤を含有する流滴剤が塗布されてなる。流滴層を形成するための流滴剤は、白濁することなく透明であることが好ましい。層状珪酸塩がコロイド状に分散し、且つコロイドがナノメートルサイズの流滴剤を用いることにより、透明な塗膜を形成することができる。層状珪酸塩の粒径は、通常は10~1000nmであり、好ましくは10~100nmである。
<Flowing layer>
The droplet layer is formed by applying a colloidal layered silicate and a droplet agent containing a polymer binder, a light stabilizer or an ultraviolet absorber. The droplet agent for forming the droplet layer is preferably transparent without becoming cloudy. A transparent coating film can be formed by using a droplet having a layered silicate dispersed colloidally and a colloid of nanometer size. The particle size of the layered silicate is usually 10 to 1000 nm, preferably 10 to 100 nm.
層状珪酸塩は、例えば、雲母及びスメクタイトから選ばれる少なくとも1種である。雲母としては、バーミキュライト等が挙げられる。スメクタイトとしては、モンモリロナイト、鉄モンモリロナイト、バイデライト、サポナイト、ノントロナイト、ヘクトライト、スティーブンサイト及びソーコサイト等が挙げられる。層状珪酸塩は、好ましくは合成層状珪酸塩であり、特に好ましくは合成スメクタイトである。 The layered silicate is at least one selected from, for example, mica and smectite. Examples of mica include vermiculite. Examples of the smectite include montmorillonite, iron montmorillonite, beidellite, saponite, nontronite, hectorite, stevensite, and socosite. The layered silicate is preferably a synthetic layered silicate, particularly preferably a synthetic smectite.
高分子バインダーとしては、上記層状珪酸塩と混合した場合に透明になり、流滴層をフィルム上安定して固定できるものであれば特に制限はないが、アルコール可溶性のナイロン樹脂、アクリル樹脂フェノール樹脂等を用いることが可能であり、好ましくはアルコール可溶性のナイロン樹脂である。これらの高分子バインダーを用いた場合には、透明性を確保した上で、展張作業による摩擦でも剥がれ難い流滴層を形成することができる。 The polymer binder is not particularly limited as long as it is transparent when mixed with the above-mentioned layered silicate and can stably fix the droplet layer on the film, but is alcohol-soluble nylon resin, acrylic resin phenol resin Etc., and preferably an alcohol-soluble nylon resin. When these polymer binders are used, it is possible to form a droplet layer that is not easily peeled off even by friction by a stretching operation while ensuring transparency.
層状珪酸塩と高分子バインダーとの混合比は、透明性及び固定安定性が確保されていれば特に制限されるものではないが、高分子バインダー100質量部に対し層状珪酸塩を2~60質量部含有させることでき、好ましくは5~20質量部含有させることできる。2質量部未満の場合には水の接触角が高くなり流滴性が低く、60質量部を超える場合には透明性が低下する。 The mixing ratio of the layered silicate and the polymer binder is not particularly limited as long as transparency and fixing stability are ensured, but 2 to 60 parts by weight of the layered silicate with respect to 100 parts by weight of the polymer binder. It can be contained in an amount of preferably 5 to 20 parts by mass. When the amount is less than 2 parts by mass, the contact angle of water becomes high and the dropping property is low, and when it exceeds 60 parts by mass, the transparency is lowered.
流滴層には耐候性付与の為、光安定剤を配合することが好ましく、公知のものが使用できる。上記光安定剤としては、樹脂中の光劣化開始の活性種を捕捉し、光酸化を防止するものを用いることができる。具体的には、ヒンダードアミン系化合物、ヒンダードピペリジン系化合物、およびその他等から選択される1種類または2種類以上を組み合わせたものを使用することができる。中でもヒンダードアミン系化合物を用いることが好ましい。これらの光安定剤はエマルジョンになりにくく塗膜作業性に優れている。 In order to provide weather resistance to the droplet layer, it is preferable to blend a light stabilizer, and known ones can be used. As the light stabilizer, one that captures the active species at the start of photodegradation in the resin and prevents photooxidation can be used. Specifically, one or a combination of two or more selected from hindered amine compounds, hindered piperidine compounds, and the like can be used. Among these, it is preferable to use a hindered amine compound. These light stabilizers do not easily become emulsions and are excellent in coating film workability.
流滴層の膜厚は0.2~0.8μmであることが好ましく、0.4~0.6μmであることがより好ましい。流滴層の膜厚が0.2μm未満であると、流滴性能が乏しく、0.8μmより厚い場合は、流滴性能自体に影響はない一方で生産性に劣るおそれがある。 The thickness of the droplet layer is preferably 0.2 to 0.8 μm, and more preferably 0.4 to 0.6 μm. When the film thickness of the droplet layer is less than 0.2 μm, the droplet droplet performance is poor, and when it is thicker than 0.8 μm, the droplet droplet performance itself is not affected but the productivity may be inferior.
<農業用フッ素含有積層フィルム> <Fluorine-containing laminated film for agriculture>
本発明の農業用フッ素含有積層フィルムにおいて、フィルムを透過する光を散乱させる形態としては、フィルムを構成する樹脂層の少なくとも1つに凹凸が形成されている形態、フィルムを構成する樹脂層の少なくとも1つに光散乱剤が含有されている形態、及びそれらを複合した形態が挙げられる。好ましくは、流滴層を設ける樹脂層の表面、すなわち積層フィルムの最外面に凹凸が形成されており、当該凹凸が形成された樹脂層の表面に流滴層が設けられている。
本発明の例示的な一実施形態においては、農業用フッ素含有積層フィルムは、フッ素系樹脂層の一方の面に熱可塑性樹脂層を備え、当該熱可塑性樹脂層のフッ素樹脂層に対向していない面であり、かつ農業用フッ素含有積層フィルムの最外面となる当該熱可塑性樹脂層の面に凹凸を有し、当該凹凸を有する表面上に流滴層を備える。
In the agricultural fluorine-containing laminated film of the present invention, as a form for scattering the light transmitted through the film, at least one of the resin layers constituting the film is formed with irregularities, and at least the resin layer constituting the film The form in which the light-scattering agent is contained in one and the form which compounded them are mentioned. Preferably, irregularities are formed on the surface of the resin layer on which the droplet layer is provided, that is, the outermost surface of the laminated film, and the droplet layer is provided on the surface of the resin layer on which the irregularities are formed.
In an exemplary embodiment of the present invention, the agricultural fluorine-containing laminated film includes a thermoplastic resin layer on one surface of the fluororesin layer, and does not face the fluororesin layer of the thermoplastic resin layer. The surface of the thermoplastic resin layer which is a surface and is the outermost surface of the agricultural fluorine-containing laminated film has irregularities, and a drip layer is provided on the surface having the irregularities.
本発明の農業用フッ素含有積層フィルムは、散乱光5~15°の散乱光の割合が全透過光に対して10%以上であり、15%以上が好ましく、25%以上がより好ましい。散乱光5~15°の散乱光の割合が全透過光に対して8%以上であれば、作物の葉焼けや実焼けを低減することができる。ただし、本発明における散乱光とは、フィルムと透過して散乱した光を示す。 In the agricultural fluorine-containing laminated film of the present invention, the ratio of scattered light of 5 to 15 ° of scattered light is 10% or more, preferably 15% or more, more preferably 25% or more with respect to the total transmitted light. If the ratio of the scattered light of 5 to 15 ° of scattered light is 8% or more with respect to the total transmitted light, it is possible to reduce the leaf burn and actual burn of the crop. However, the scattered light in this invention shows the light which permeate | transmitted and scattered through the film.
また、熱可塑性樹脂層の表面に形成される凹凸の算術平均粗さRaは、1.4~3.2μmであることが好ましく、2.5~3.2μmであることが更に好ましい。Raが1.4以上であれば目的の散乱光を有する農業用フッ素含有積層フィルムとなりやすい。また、Raが3.2以上であると、散乱角が15°を超える散乱光の割合が大きくなって透過光が散乱し過ぎてしまい、作物に十分な光が届かなくなってしまう。 Further, the arithmetic average roughness Ra of the irregularities formed on the surface of the thermoplastic resin layer is preferably 1.4 to 3.2 μm, and more preferably 2.5 to 3.2 μm. If Ra is 1.4 or more, it is likely to be an agricultural fluorine-containing laminated film having the desired scattered light. On the other hand, if Ra is 3.2 or more, the ratio of scattered light having a scattering angle exceeding 15 ° increases, and transmitted light is scattered too much, so that sufficient light cannot reach the crop.
算術平均粗さRaは、粗さ曲線からその平均線の方向に基準長さ(L)だけを抜き取り、この抜き取り部分の平均線の方向にX軸を、X軸と直交する方向にY軸を取り、粗さ曲線をY=f(X)で表したときに、下記(1)式によって求められる値をμm単位で表したものである。
また、粗さ曲線要素の平均長さRSmは、25μm~120μmであることが好ましく、30μm~100μmであることがさらに好ましい。RSmが25μm~120μmの範囲であれば、全透過光における散乱角5~15°の散乱光の割合を高くすることができ、かつ高い透明性を維持することが可能である。 Further, the average length RSm of the roughness curve element is preferably 25 μm to 120 μm, and more preferably 30 μm to 100 μm. When RSm is in the range of 25 μm to 120 μm, the ratio of scattered light having a scattering angle of 5 to 15 ° in the total transmitted light can be increased, and high transparency can be maintained.
粗さ曲線要素の平均長さRSmは、粗さ曲線からその平行線の方向に基準長さ(L)だけを抜き取り、その範囲内の輪郭曲線要素の長さの平均を下記(2)式によって求め、μm単位で表したものである。
表面凹凸の算術平均粗さRa、粗さ曲線要素の平均長さRSmはJIS B 0601-2001に準じて求められる The arithmetic average roughness Ra of the surface irregularities and the average length RSm of the roughness curve elements are obtained according to JIS B 0601-2001.
本発明の農業用フッ素含有多層フィルムの表面粗度を所定の範囲にする方法の一例として、引き取り時に表面を凹凸加工した金属冷却ロールとゴムロールを配し、T型ダイスのリップ口より押出された溶融樹脂を、前記のロール間でピンチし冷却固化しながら該フィルムの表面に前記凸部および/または凹部を転写する方法がある。 As an example of the method for bringing the surface roughness of the agricultural fluorine-containing multilayer film of the present invention into a predetermined range, a metal cooling roll and a rubber roll whose surface was processed to be uneven at the time of taking were arranged and extruded from the lip mouth of a T-shaped die. There is a method of transferring the convex portion and / or concave portion to the surface of the film while pinching the molten resin between the rolls and solidifying by cooling.
本発明の農業用フッ素含有積層フィルムは、光散乱剤を含んでもよい。光散乱剤はフッ素系樹脂層あるいは熱可塑性樹脂層、もしくは何れの樹脂層に含んでもよい。光散乱剤としては、例えば、マイカ、シリカ、タルク等を適宜用いることができる。 The agricultural fluorine-containing laminated film of the present invention may contain a light scattering agent. The light scattering agent may be contained in the fluororesin layer, the thermoplastic resin layer, or any resin layer. As the light scattering agent, for example, mica, silica, talc and the like can be used as appropriate.
本発明において使用する光散乱剤の平均粒子径は2~40μmが好ましく、より好ましくは2~25μmである。光散乱剤の粒子径が2μよりも小さければ、散乱光線の割合が小さくなりやすく、粒子径が40μmより大きければフィルムの全光線透過率が小さくなり易くなるので好ましくない。 The average particle diameter of the light scattering agent used in the present invention is preferably 2 to 40 μm, more preferably 2 to 25 μm. If the particle diameter of the light scattering agent is smaller than 2 μm, the ratio of scattered light tends to be small, and if the particle diameter is larger than 40 μm, the total light transmittance of the film tends to be small.
本発明の農業用フッ素含有積層フィルムは、その総厚みが40~150μmの範囲であることが好ましく、50~130μmであることがより好ましい。総厚みが薄すぎるとグリーンハウスの被覆資材等に用いた場合、所望の長期展張性を確保できない恐れがある。一方、総厚みが厚すぎると展張時のハンドリング性が悪く、コストも高くなってしまう。 The agricultural fluorine-containing laminated film of the present invention preferably has a total thickness in the range of 40 to 150 μm, more preferably 50 to 130 μm. If the total thickness is too thin, the desired long-term stretchability may not be ensured when used as a covering material for a greenhouse. On the other hand, if the total thickness is too thick, the handling property at the time of stretching is poor and the cost is increased.
本発明の効果を損なわない範囲で、フッ素系樹脂層と熱可塑性樹脂層の間に、フッ素系樹脂層や熱可塑性樹脂層自体を2層以上の複層にして、積層フィルムとする態様も、本出願発明の範囲に含まれる。 As long as the effect of the present invention is not impaired, a mode in which a laminate film is formed by making two or more layers of a fluororesin layer or a thermoplastic resin layer itself between a fluororesin layer and a thermoplastic resin layer, It is included in the scope of the present invention.
本発明の農業用フッ素系樹脂フィルムの動的弾性率は好ましくは150~750MPaの範囲内であり、より好ましくは200~700MPaであり、さらに好ましくは220~550MPaである。動的弾性率が150MPaより小さい場合、フィルムに適度な腰がなくなり、非常に展張し難い。引張弾性率が750MPaより大きい場合、フィルムが固くハウスに展張する際にうまく施工できない。 The dynamic elastic modulus of the agricultural fluororesin film of the present invention is preferably in the range of 150 to 750 MPa, more preferably 200 to 700 MPa, and further preferably 220 to 550 MPa. When the dynamic elastic modulus is smaller than 150 MPa, the film does not have a proper waist and is very difficult to stretch. When the tensile modulus is greater than 750 MPa, the film is hard and cannot be applied well when it is stretched in the house.
<農業用フッ素含有積層フィルムの製造方法>
次に本発明の農業用フッ素含有積層フィルムの製造方法について説明する。
<Method for producing fluorine-containing laminated film for agriculture>
Next, the manufacturing method of the agricultural fluorine-containing laminated | multilayer film of this invention is demonstrated.
先ず、フッ素系樹脂層に接着樹脂層を介して熱可塑性樹脂層を積層した積層フィルムは、従来公知の方法により製造することが出来る。例えば、各層を予め別々に製膜しておきラミネートするか、あるいは熱圧着プレスする方法、予めフッ素系樹脂層及び接着樹脂層の積層フィルムを製膜しておき、その接着樹脂層面に熱可塑性樹脂層をコーティングして積層させる方法、それぞれの樹脂層を共押出法により積層製膜する方法等が挙げられる。中でも経済性、生産安定性等から共押出法による製造が最も好ましい。 First, a laminated film in which a thermoplastic resin layer is laminated on a fluorine resin layer via an adhesive resin layer can be produced by a conventionally known method. For example, each layer is formed separately in advance and laminated, or thermocompression-pressing, a laminated film of a fluororesin layer and an adhesive resin layer is formed in advance, and a thermoplastic resin is formed on the surface of the adhesive resin layer Examples thereof include a method of coating and laminating layers, and a method of laminating and forming each resin layer by a coextrusion method. Of these, the production by the coextrusion method is most preferable from the viewpoint of economy and production stability.
こうして得られた積層フィルムの熱可塑性樹脂層側の表面に、前述の流滴剤を塗布し、乾燥することにより、流滴層を有する本発明の農業用フッ素含有積層フィルムが得られる。 By applying the above-mentioned liquid drop agent on the surface of the laminated film thus obtained on the thermoplastic resin layer side and drying, the agricultural fluorine-containing laminated film of the present invention having the liquid drop layer is obtained.
流滴層の塗工方法は公知の方法を用いることができる。例えば、かけ塗り、ローラー塗布、手塗り、回転塗布、各種印刷方式による塗布、バーコート、ダイコート、スプレーコート等が挙げられる。 A well-known method can be used for the method of applying the droplet layer. Examples thereof include coat coating, roller coating, hand coating, spin coating, coating by various printing methods, bar coating, die coating, spray coating, and the like.
流滴層を形成するとき、前記積層フィルムの熱可塑性樹脂層側の表面上に表面処理を施すことが、塗布性が良化するのみならず、流滴層の密着性が改良される点で好ましい。表面処理の方法としては各種の方法、例えばコロナ放電処理、プラズマ処理、高周波スパッタエッチング処理等が用いられる。 When forming the droplet layer, applying a surface treatment to the surface of the laminated film on the thermoplastic resin layer side not only improves the applicability, but also improves the adhesion of the droplet layer. preferable. As the surface treatment method, various methods such as corona discharge treatment, plasma treatment, and high-frequency sputter etching treatment are used.
乾燥のための加熱温度及び時間は特に限定されない。加熱温度は、例えば、50~90℃とすることができる。時間は、例えば、1~60分とすることができる。この加熱温度及び時間は、被塗装物の耐熱温度を考慮して設定されることが好ましい。 The heating temperature and time for drying are not particularly limited. The heating temperature can be, for example, 50 to 90 ° C. The time can be, for example, 1 to 60 minutes. The heating temperature and time are preferably set in consideration of the heat resistance temperature of the object to be coated.
<農業用被覆資材>
本発明の農業用被覆資材は、本発明の農業用フッ素含有積層フィルムを用いてなる。本発明の農業用フッ素含有積層フィルムは、ハウスに採り入れる光を和らげ、作物の生育を妨げずに葉焼け防止、ハウス内の温度上昇を抑制でき、かつ耐候性及び展張作業性に優れるので、それを用いてなる本発明の農業用被覆資材は、グリーンハウスの被覆資材等に好適に使用することができる。
<Agricultural coating materials>
The agricultural covering material of the present invention uses the agricultural fluorine-containing laminated film of the present invention. The agricultural fluorine-containing laminated film of the present invention softens the light introduced into the house, prevents leaf burning without impeding crop growth, suppresses temperature rise in the house, and is excellent in weather resistance and spreading workability. The agricultural covering material according to the present invention using can be suitably used as a covering material for a green house.
以下、本発明を実施例により更に具体的に説明するが、本発明はこれらに限定されるものではない。尚、実施例において使用した原料は次の通りである。 Hereinafter, the present invention will be described more specifically with reference to examples, but the present invention is not limited to these examples. In addition, the raw material used in the Example is as follows.
[使用原料]
<フッ素系樹脂層>
(フッ素系樹脂)
・フッ化ビニリデン-ヘキサフルオロプロピレン共重合体
「カイナーフレックス2800-20」(アルケマ株式会社製:ヘキサフルオロプロピレン/フッ化ビニリデン=10/90)
・フッ化ビニリデンホモポリマー
「カイナーK720」(アルケマ株式会社製)
・エチレン-テトラフルオロエチレン共重合体
「フルオンETFE C-88AX」(旭硝子社製)
(紫外線遮断剤)
酸化チタン「TTO-55(D)」(石原産業株式会社製)
<熱可塑性樹脂層>
(ポリメタクリル酸エステル系樹脂)
「ハイペットHBS000」(三菱レイヨン株式会社製)アクリル酸ブチル(n-BA)とメタクリル酸ブチル(BMA)のゴム成分を含むポリメタクリル酸エステル系樹脂。MFR(230℃,3.8kg加重)4~7(g/10min)
(酸変性ポリオレフィン樹脂)
「アドマーSE810」(三井化学株式会社製)、MFR(条件:230℃、3.8kg加重)7.3(g/10min)
(ポリオレフィン系樹脂)
特殊LLDPE樹脂「NC566A」(日本ポリエチレン株式会社製)密度0.918g/cm3,MFR(条件:230℃、3.8kg加重)3.8(g/10min)
(光散乱剤)
「マイカ A-21S」(ヤマグチマイカ社製)平均粒径23μm、アスペクト比70
<流滴剤>
「ラクレインB1」大和製罐株式会社製(コロイド状の層状珪酸塩として合成スメクタイト及び高分子バインダーとしてメトキシメチル化ナイロンを含み、高分子バインダー100質量部に対し層状珪酸塩を10質量部含有する)と、光安定剤(ヒンダードアミン系光安定剤)を含有する。
[Raw materials]
<Fluorine resin layer>
(Fluorine resin)
・ Vinylidene fluoride-hexafluoropropylene copolymer “Kyner Flex 2800-20” (manufactured by Arkema Co., Ltd .: hexafluoropropylene / vinylidene fluoride = 10/90)
-Vinylidene fluoride homopolymer "Kyner K720" (manufactured by Arkema Co., Ltd.)
・ Ethylene-tetrafluoroethylene copolymer "Fluon ETFE C-88AX" (Asahi Glass Co., Ltd.)
(UV blocker)
Titanium oxide "TTO-55 (D)" (Ishihara Sangyo Co., Ltd.)
<Thermoplastic resin layer>
(Polymethacrylate resin)
“HI-PET HBS000” (manufactured by Mitsubishi Rayon Co., Ltd.) A polymethacrylate resin containing a rubber component of butyl acrylate (n-BA) and butyl methacrylate (BMA). MFR (230 ° C, 3.8kg load) 4-7 (g / 10min)
(Acid-modified polyolefin resin)
“Admer SE810” (manufactured by Mitsui Chemicals), MFR (conditions: 230 ° C., 3.8 kg load) 7.3 (g / 10 min)
(Polyolefin resin)
Special LLDPE resin “NC566A” (manufactured by Nippon Polyethylene Co., Ltd.) Density 0.918 g / cm 3 , MFR (conditions: 230 ° C., 3.8 kg load) 3.8 (g / 10 min)
(Light scattering agent)
“Mica A-21S” (manufactured by Yamaguchi Mica Co., Ltd.) average particle size 23 μm, aspect ratio 70
<Drip agent>
“Rakulein B1” manufactured by Daiwa Steel Co., Ltd. (containing synthetic smectite as colloidal layered silicate and methoxymethylated nylon as polymer binder, containing 10 parts by weight of layered silicate with respect to 100 parts by weight of polymer binder) And a light stabilizer (hindered amine light stabilizer).
<実施例1>
フッ素系樹脂層として上記原料のフッ化ビニリデン-ヘキサフルオロプロピレン共重合体を、熱可塑性樹脂層として上記原料のポリメタクリル酸エステル系樹脂を用い、それぞれφ40mmの単軸押出機を用いて、フィードブロック法により共押出し、表面凹凸加工が施された金属冷却ロールで当該金属冷却ロール上の表面凹凸が熱可塑性樹脂層に押し付けられるように引き取ることによりフッ素系樹脂層(厚み90μm)、及び熱可塑性樹脂層(厚み10μm)の順で積層された積層フィルムを得た。
次に前記積層フィルムの熱可塑性樹脂層側の凹凸形状が形成された表面にコロナ処理を施した後、流滴剤を塗布し、流滴層(厚み0.5μm)を有する積層フィルムを作製した。
<Example 1>
Using the raw material vinylidene fluoride-hexafluoropropylene copolymer as the fluorine resin layer and the polymethacrylic acid ester resin as the thermoplastic resin layer, each using a single screw extruder of φ40 mm, feed block Fluorine-based resin layer (thickness: 90 μm) by using a metal cooling roll that has been co-extruded by the method, and surface unevenness on the metal cooling roll is pressed against the thermoplastic resin layer, and thermoplastic resin A laminated film laminated in the order of layers (thickness 10 μm) was obtained.
Next, after corona treatment was applied to the surface of the laminated film on which the irregular shape on the thermoplastic resin layer side was formed, a drop agent was applied to produce a laminated film having a droplet layer (thickness 0.5 μm). .
農業用フッ素含有積層フィルムの各種評価を下記の方法で行った。結果を表1に示す。 Various evaluations of agricultural fluorine-containing laminated films were performed by the following methods. The results are shown in Table 1.
(1)光学物性
(全光線透過率)
農業用フッ素含有積層フィルムを5cm角に切り出し、JIS K 7361に準拠し、日本電色工業株式会社製の「NDH7000」を用いて測定した。
(1) Optical properties (total light transmittance)
The agricultural fluorine-containing laminated film was cut into 5 cm square, and measured using “NDH7000” manufactured by Nippon Denshoku Industries Co., Ltd. in accordance with JIS K 7361.
(HAZE)
HAZE値は、農業用フッ素含有積層フィルムを5cm角に切り出し、JIS K 7136に準拠し、日本電色工業株式会社製の「NDH7000」を用いて測定した。
(HAZE)
The HAZE value was measured using “NDH7000” manufactured by Nippon Denshoku Industries Co., Ltd. in accordance with JIS K 7136 after cutting out an agricultural fluorine-containing laminated film into a 5 cm square.
(透過光の出射分布の測定)
透過光の出射分布は、株式会社村上色彩研究所製の「自動変角光度計 GP-200」にて、フィルム面に垂直に光線を入射した際の出射分布の相対透過率を0~60°の範囲で0.5°毎に測定することにより算出した。
(Measurement of outgoing distribution of transmitted light)
The outgoing distribution of transmitted light is 0-60 ° relative to the outgoing distribution when light is incident perpendicularly to the film surface with “Automatic Variable Angle Photometer GP-200” manufactured by Murakami Color Research Co., Ltd. It calculated by measuring every 0.5 degrees in the range.
(2)表面粗さ
(算術平均粗さRa、粗さ曲線要素の平均長さRSm)
表面凹凸の算術平均粗さRa、粗さ曲線要素の平均長さRSmについては、超深度形状測定顕微鏡「VK-8510」(キーエンス株式会社製)を用いて、対物レンズ×20倍及び測定の間隔0.5μmの測定条件にて、多層フィルムの長手方向に沿って基準長さ(L)=900μmの粗さ曲線Y=f(X)を測定し、その曲線からJIS B 0601-2001に規定された計算式(前記(1)(2)式)に基づき測定した。
(2) Surface roughness (arithmetic average roughness Ra, average length RSm of roughness curve elements)
The arithmetic average roughness Ra of the surface irregularities and the average length RSm of the roughness curve element were measured using an ultra-deep shape measurement microscope “VK-8510” (manufactured by Keyence Corporation), and the objective lens × 20 times and the measurement interval Under a measurement condition of 0.5 μm, a roughness curve Y = f (X) with a reference length (L) = 900 μm is measured along the longitudinal direction of the multilayer film, and is defined in JIS B 0601-2001 from the curve. It was measured based on the calculation formula (the above formulas (1) and (2)).
(3)流滴性
(自社法)
流滴性評価は、図1に示すように50℃の温水2を循環させたウォーターバス1の開口部に、流滴層を有する積層フィルム3の評価対象とする面を水面に対し勾配15°で展張し、6ヶ月後のフィルム外観を目視で観察して、下記の通り評価した。なお、本実施例においては「評価対象とする面」とは、流滴層を設けた面である。
優:水滴の付着がなく均一に水膜状に濡れている。
良:フィルム全体の25%未満の面積に水滴が付着している。
可:フィルム全体の25%以上75%未満の面積に水滴が付着している。
不可:フィルム全体の75%以上の面積に水滴が付着している。
(3) Drip characteristics (in-house method)
As shown in FIG. 1, in the evaluation of the drip property, the surface of the
Excellent: There is no adhesion of water droplets, and the film is uniformly wet.
Good: Water droplets adhere to an area of less than 25% of the entire film.
Good: Water droplets adhere to an area of 25% or more and less than 75% of the entire film.
Impossible: Water droplets adhere to an area of 75% or more of the entire film.
(4)展張作業性
展張作業性については、フィルムを展張して骨組に固定用部位を使用して固定する施工の難易度として、下記の通り評価した。
優:施工が容易である。
不可:施工は可能であるが固くて作業性が悪く、フィルムにシワが入りやすい。
(4) Stretching workability The stretching workability was evaluated as follows as the degree of difficulty of construction in which a film is stretched and fixed to a frame using a fixing part.
Excellent: Easy to install.
Impossible: Construction is possible, but the work is hard and poor in workability, and wrinkles tend to occur on the film.
<実施例2~7>
表面粗さを表1の通りに変更したこと以外は、実施例1と同様にして流滴層(厚み0.5μm)を有する積層フィルムを作製し評価した。結果を表1に示す。
<Examples 2 to 7>
A laminated film having a fluidized droplet layer (thickness 0.5 μm) was prepared and evaluated in the same manner as in Example 1 except that the surface roughness was changed as shown in Table 1. The results are shown in Table 1.
<実施例8>
上記使用原料のポリメタクリル酸エステル系樹脂100質量部に対して、前記の光散乱剤2質量部と共にタンブラーにてブレンドして混合物とし、φ30mmの2軸押出機によって混練して、熱可塑性樹脂層用のコンパウンドを得た。熱可塑性樹脂層として、前記コンパウンドを使用した以外は、実施例1と同様にして流滴層(厚み0.5μm)を有する積層フィルムを作製し評価した。結果を表1に示す。
<Example 8>
A thermoplastic resin layer is prepared by blending with a tumbler together with 2 parts by weight of the light scattering agent with respect to 100 parts by weight of the polymethacrylic ester resin used as a raw material, and kneading with a φ30 mm twin screw extruder. A compound for was obtained. A laminated film having a flow droplet layer (thickness: 0.5 μm) was prepared and evaluated in the same manner as in Example 1 except that the compound was used as the thermoplastic resin layer. The results are shown in Table 1.
<実施例9>
フッ素系樹脂層として上記原料のフッ化ビニリデン-ヘキサフルオロプロピレン共重合体を、第一の熱可塑性樹脂層として上記原料の酸変性ポリオレフィン樹脂を、第二の熱可塑性樹脂層として上記原料のポリオレフィン系樹脂を用い、フッ素系樹脂層、第一の熱可塑性樹脂層についてはそれぞれφ40mmの単軸押出機を、第二の熱可塑性樹脂層についてはφ65mmの単軸押出機を用いて、フィードブロック法により共押出し、金属冷却ロールで当該金属冷却ロール上の表面凹凸が第二の熱可塑性樹脂層に押し付けられるように引き取ることによりフッ素系樹脂層(厚み70μm)、第一の熱可塑性樹脂層(厚み10μm)、第二の熱可塑性樹脂層(厚み20μm)の順で積層された積層フィルムを得た。
次に実施例1と同様にして、前記積層フィルムの第二の熱可塑性樹脂層側の凹凸形状が形成された表面に流滴層(厚み0.5μm)を有する積層フィルムを作製し評価した。結果を表1に示す。
<Example 9>
The raw material vinylidene fluoride-hexafluoropropylene copolymer as the fluorine-based resin layer, the above-mentioned acid-modified polyolefin resin as the first thermoplastic resin layer, and the above-mentioned polyolefin-based material as the second thermoplastic resin layer By using a resin, a fluorine resin layer and a first thermoplastic resin layer, respectively, using a φ40 mm single screw extruder and a second thermoplastic resin layer using a φ65 mm single screw extruder, by a feed block method. By co-extrusion and pulling with the metal cooling roll so that the surface irregularities on the metal cooling roll are pressed against the second thermoplastic resin layer, the fluororesin layer (thickness 70 μm), the first thermoplastic resin layer (thickness 10 μm) ), A laminated film laminated in the order of the second thermoplastic resin layer (thickness 20 μm) was obtained.
Next, in the same manner as in Example 1, a laminated film having a droplet layer (thickness: 0.5 μm) on the surface of the laminated film on which the concave and convex shape on the second thermoplastic resin layer side was formed was evaluated. The results are shown in Table 1.
<実施例10~15>
表面粗さを表1に記載の通りに変更したこと以外は、実施例9と同様にして流滴層(厚み0.5μm)を有する積層フィルムを作製し評価した。結果を表1に示す。
<Examples 10 to 15>
A laminated film having a droplet layer (thickness 0.5 μm) was prepared and evaluated in the same manner as in Example 9 except that the surface roughness was changed as shown in Table 1. The results are shown in Table 1.
<実施例16>
上記原料のポリオレフィン樹脂100質量部に対して、前記の光散乱剤2質量部と共にタンブラーにてブレンドして混合物とし、φ30mmの2軸押出機によって混練して、第二の熱可塑性樹脂層用のコンパウンドを得た。熱可塑性樹脂層として、前記コンパウンドを使用した以外は、実施例9と同様にして流滴層(厚み0.5μm)を有する積層フィルムを作製し評価した。結果を表1に示す。
<Example 16>
Blended with a tumbler together with 2 parts by mass of the light scattering agent with respect to 100 parts by mass of the polyolefin resin as a raw material, kneaded by a twin screw extruder with a diameter of 30 mm for the second thermoplastic resin layer I got a compound. A laminated film having a flow droplet layer (thickness 0.5 μm) was prepared and evaluated in the same manner as in Example 9 except that the above compound was used as the thermoplastic resin layer. The results are shown in Table 1.
<比較例1>
流滴層を設けない以外は実施例1と同様にして積層フィルムを作製し評価した。結果を表1に示す。なお、本比較例においては、流滴性評価について「評価対象とする面」とは、実施例1において流滴層が設けられる面、すなわち凹凸を有する面である。
<Comparative Example 1>
A laminated film was prepared and evaluated in the same manner as in Example 1 except that the droplet layer was not provided. The results are shown in Table 1. In this comparative example, the “surface to be evaluated” in the evaluation of the droplet property is a surface on which the droplet layer is provided in Example 1, that is, a surface having irregularities.
<比較例2>
フッ素系樹脂層として上記原料のフッ化ビニリデンホモポリマーを用い、φ40mmの単軸押出機を用いて押出し、表面凹凸加工が施された金属冷却ロールで引き取ることにより一方の面に凹凸が形成されたフッ素系樹脂層(厚み100μm)の単層フィルムを得た。
次に上記原料のフッ化ビニリデンホモポリマーの単層フィルムの凹凸形状が形成された面に表面にコロナ処理を施した後、流滴剤を塗布し、流滴層(厚み0.5μm)を有する単層フィルムを作製し評価した。結果を表1に示す。
<Comparative example 2>
Using the above-mentioned raw material vinylidene fluoride homopolymer as the fluorine-based resin layer, extrusion was performed using a single-screw extruder of φ40 mm, and an unevenness was formed on one surface by pulling with a metal cooling roll subjected to surface unevenness processing. A single layer film of a fluororesin layer (thickness 100 μm) was obtained.
Next, a corona treatment is applied to the surface of the above-mentioned raw material vinylidene fluoride homopolymer monolayer film on which the concavo-convex shape is formed, and then a dropping agent is applied to have a dropping layer (thickness 0.5 μm). A single layer film was prepared and evaluated. The results are shown in Table 1.
<比較例3>
フッ素樹系脂層としてフッ化ビニリデンホモポリマーの代わりに上記原料のエチレン-テトラフルオロエチレン共重合体を用いた以外は比較例2と同様にして、流滴層(厚み0.5μm)を有する単層フィルムを作製し評価した。結果を表1に示す。
<Comparative Example 3>
A single layer having a droplet layer (thickness 0.5 μm) was prepared in the same manner as in Comparative Example 2 except that the raw material ethylene-tetrafluoroethylene copolymer was used instead of the vinylidene fluoride homopolymer as the fluorine resin fat layer. A layer film was prepared and evaluated. The results are shown in Table 1.
1:ウォーターバス
2:温水
3:フィルム
1: Water bath 2: Hot water 3: Film
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2020196870A1 (en) * | 2019-03-28 | 2020-10-01 | 日鉄ステンレス株式会社 | Clear-coated stainless steel sheet |
| US11491758B2 (en) * | 2017-09-26 | 2022-11-08 | AGC Inc. | Agricultural fluorine-resin film and greenhouse |
| JP2022190669A (en) * | 2021-06-14 | 2022-12-26 | 恵和株式会社 | Ventilation sheet for agricultural greenhouse |
| KR20230069300A (en) * | 2021-11-11 | 2023-05-19 | 일신하이폴리 주식회사 | Agricultural Film Composition with Contamination Resistance Property and Method for Fabricating the Same |
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| JP2000272068A (en) * | 1999-03-25 | 2000-10-03 | Sumika Plastech Co Ltd | Multilayer film |
| JP2003094578A (en) * | 2001-09-21 | 2003-04-03 | Sekisui Chem Co Ltd | Agricultural film |
| JP2010081813A (en) * | 2008-09-29 | 2010-04-15 | Sekisui Film Kk | Agricultural film |
| JP2016054702A (en) * | 2014-09-11 | 2016-04-21 | デンカ株式会社 | Fluorine-containing multilayer film for agriculture, method for producing the same, and agricultural coating material |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001045884A (en) | 1999-08-12 | 2001-02-20 | Japan Polychem Corp | Agricultural laminated film |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000272068A (en) * | 1999-03-25 | 2000-10-03 | Sumika Plastech Co Ltd | Multilayer film |
| JP2003094578A (en) * | 2001-09-21 | 2003-04-03 | Sekisui Chem Co Ltd | Agricultural film |
| JP2010081813A (en) * | 2008-09-29 | 2010-04-15 | Sekisui Film Kk | Agricultural film |
| JP2016054702A (en) * | 2014-09-11 | 2016-04-21 | デンカ株式会社 | Fluorine-containing multilayer film for agriculture, method for producing the same, and agricultural coating material |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11491758B2 (en) * | 2017-09-26 | 2022-11-08 | AGC Inc. | Agricultural fluorine-resin film and greenhouse |
| WO2020196870A1 (en) * | 2019-03-28 | 2020-10-01 | 日鉄ステンレス株式会社 | Clear-coated stainless steel sheet |
| JPWO2020196870A1 (en) * | 2019-03-28 | 2021-11-11 | 日鉄ステンレス株式会社 | Clear painted stainless steel plate |
| JP7069407B2 (en) | 2019-03-28 | 2022-05-17 | 日鉄ステンレス株式会社 | Clear painted stainless steel plate |
| US12091578B2 (en) | 2019-03-28 | 2024-09-17 | Nippon Steel Stainless Steel Corporation | Clear-coated stainless steel sheet |
| JP2022190669A (en) * | 2021-06-14 | 2022-12-26 | 恵和株式会社 | Ventilation sheet for agricultural greenhouse |
| KR20230069300A (en) * | 2021-11-11 | 2023-05-19 | 일신하이폴리 주식회사 | Agricultural Film Composition with Contamination Resistance Property and Method for Fabricating the Same |
| KR102651427B1 (en) | 2021-11-11 | 2024-04-01 | 일신하이폴리 주식회사 | Agricultural Film Composition with Contamination Resistance Property and Method for Fabricating the Same |
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| JP7141947B2 (en) | 2022-09-26 |
| JPWO2018016617A1 (en) | 2019-05-09 |
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