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WO2018008339A1 - Method for refining low-rank coal, method for producing coke, and method for producing pig iron - Google Patents

Method for refining low-rank coal, method for producing coke, and method for producing pig iron Download PDF

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Publication number
WO2018008339A1
WO2018008339A1 PCT/JP2017/021838 JP2017021838W WO2018008339A1 WO 2018008339 A1 WO2018008339 A1 WO 2018008339A1 JP 2017021838 W JP2017021838 W JP 2017021838W WO 2018008339 A1 WO2018008339 A1 WO 2018008339A1
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Prior art keywords
coal
coke
producing
inferior
reducing agent
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French (fr)
Japanese (ja)
Inventor
拓也 吉田
康爾 堺
憲幸 奥山
隆一 蘆田
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Kobe Steel Ltd
Kyoto University NUC
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Kobe Steel Ltd
Kyoto University NUC
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Priority to KR1020197000077A priority Critical patent/KR102167917B1/en
Priority to CN201780040773.4A priority patent/CN109415640A/en
Publication of WO2018008339A1 publication Critical patent/WO2018008339A1/en
Anticipated expiration legal-status Critical
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B57/00Other carbonising or coking processes; Features of destructive distillation processes in general
    • C10B57/08Non-mechanical pretreatment of the charge, e.g. desulfurization
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L9/00Treating solid fuels to improve their combustion
    • C10L9/02Treating solid fuels to improve their combustion by chemical means
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B5/00Making pig-iron in the blast furnace
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B5/00Making pig-iron in the blast furnace
    • C21B5/001Injecting additional fuel or reducing agents

Definitions

  • the present invention relates to a method for reforming inferior coal, a method for producing coke using the modified coal obtained by the reforming method, and a method for producing pig iron using the coke.
  • blended coals that are a mixture of high-grade caking coal (hereinafter sometimes referred to as “high-grade coal”) and inferior coals such as lignite and sub-bituminous coal with a low caking component are widely used.
  • high-grade coal high-grade caking coal
  • inferior coals such as lignite and sub-bituminous coal with a low caking component
  • the price has risen due to the low reserves of high-grade coal and the decrease in the number of harvestable years. For this reason, there is a demand for the production of coke with an increased amount of inferior coal.
  • the coke strength tends to decrease as the blending amount of the inferior coal increases, sufficient coke strength cannot be obtained, and the coke is easily pulverized in the blast furnace.
  • Patent Document 1 in a method of heating raw coal to be charged into a chamber coke oven with a coal heater in advance, an air dryer with a classification function is used before and / or after charging coal with the coal heater.
  • a rapid heating method of coal that separates and removes pulverized coal of 0.1 mm or less contained in charging coal is disclosed.
  • non-slightly caking coal can be mixed and used for 40-60% charging coal by preheating treatment of non-slightly caking coal, and coke strength can be improved.
  • Patent Document 1 there is a problem that a manufacturing cost becomes high in consideration of equipment introduction costs, maintenance costs, and the like, such as a facility for rapid heating.
  • the present invention has been made paying attention to the circumstances as described above, and the object thereof is a method for reforming inferior coal useful for producing coke having high strength at low cost, a method for producing coke, and It is to provide a method for producing pig iron.
  • the present invention that has solved the above problems has a gist in reducing the inferior quality coal.
  • the reduction treatment is preferably performed in the presence of a reducing agent, and the reducing agent is preferably in the form of a gas or liquid.
  • the reduction treatment is preferably performed in a temperature range of room temperature to 65 ° C. for 10 minutes to 6 hours.
  • the reducing agent is preferably at least one selected from the group consisting of formic acid and oxalic acid.
  • the present invention also includes a coke production method in which reformed coal is produced by the above-described reforming method of inferior coal, and this reformed coal is carbonized.
  • the present invention also includes a method for producing pig iron in which coke is produced by the above production method, and the obtained coke is introduced into a blast furnace together with limestone and iron ore to reduce the iron ore.
  • a modified coal having an effect of improving coke strength is obtained. Further, high strength coke can be produced by using the modified coal of the present invention. Moreover, according to the production method of the present invention, since conventional coke production equipment can be used as it is, high strength coke can be produced at low cost. Furthermore, since the coke of the present invention has sufficient strength and can prevent crushing, pulverization, etc. in a blast furnace, it is suitable as coke for producing pig iron.
  • FIG. 1 is a graph showing the results of measurement of softening and melting properties of coke of the present invention produced in Examples and coke produced by a conventional method.
  • FIG. 2 is a graph showing the results of measurement of softening and melting properties of the coke of the present invention produced in the example and the coke produced by the conventional method.
  • FIG. 3 is a graph showing the results of measurement of softening and melting properties of the coke of the present invention produced in the example and the coke produced by the conventional method.
  • FIG. 4 is a graph showing the strength measurement results of the coke of the present invention produced in the example and the coke produced by the conventional method.
  • FIG. 5 is a graph showing the strength measurement results of the coke of the present invention produced in the example and the coke produced by the conventional method.
  • Inferior coal contains many oxygen-containing functional groups.
  • pyrolytic radicals When heated, pyrolytic radicals are likely to be generated at a relatively low temperature, and the radicals are bonded to each other to form a crosslinked structure. Therefore, even when heated to a softening and melting temperature range of about 400 to 500 ° C., the movement of coal molecules is hindered, the coal fluidity becomes insufficient, the caking property is suppressed, and the strength of coke is considered to decrease. ing.
  • inferior coal has unstable radicals having high reactivity even in a temperature range from room temperature to about 65 ° C., and these radicals are softened and melted by stabilizing them. It was found that the crosslinking reaction and polymerization reaction caused by the radical can be suppressed even when heated to a temperature range. Specifically, it has been found that the radical can be made stable by subjecting the inferior coal to a reduction treatment. When coking with reduced quality inferior coal (hereinafter sometimes referred to as “modified coal”), the formation of the cross-linked structure is suppressed even when the softening and melting temperature range is reached, and the fluidity of the coal is improved.
  • modified coal reduced quality inferior coal
  • the modification target of the present invention is poor quality coal.
  • Inferior coal means coal having a calorific value of 5700 kcal / kg or less and a volatile content of 31% or more.
  • Examples of such inferior coals include brown coals such as Victoria coal, North Dagota coal, and Berga coal; and sub-bituminous coals such as West Banco coal, Vinungan coal, and Samarangau coal.
  • the inferior charcoal of the present invention is not limited to the above examples, and the vitrinite average reflectance Ro is 0.85% or more, and the Gieseler maximum fluidity logMF is 10 ddpm or less, or the vitrinite average reflectance Ro is 0.85% or less.
  • non-slightly caking coal having a Gieseler maximum fluidity log MF of 50 ddpm or less is also included.
  • the inferior coal is preferably pulverized to a diameter of 5 mm or less, more preferably 3 mm or less.
  • the inferior coal is reduced to reduce the inferior coal.
  • the reduction treatment method is not particularly limited as long as the radical in the inferior coal is stabilized by the reduction treatment. That is, it is only necessary that the radical amount of the poor quality coal after the reduction treatment is reduced.
  • the flow in the softening and melting temperature range is less than when the reduction treatment is not performed. If the property is improved or the coke strength is improved, it can be determined that the amount of radicals has been reduced by the reduction treatment, and the inferior coal has been modified.
  • the reducing agent is carbon dioxide by reduction treatment because it can prevent the mixing of components unnecessary for pig iron production. Therefore, the reducing agent is preferably an organic reducing agent.
  • the organic reducing agents lower alcohols, aldehydes, and carboxylic acids that can be vapors in the temperature range from room temperature to 65 ° C. are desirable. Examples of such alcohols include methanol and 2-propanol.
  • aldehydes include formaldehyde, acetaldehyde, propionaldehyde, butyraldehyde, valeraldehyde, and the like.
  • carboxylic acids include formic acid and oxalic acid. Of these, carboxylic acids are more preferable, and formic acid and oxalic acid are particularly preferable.
  • the inferior coal obtained by reduction using such a reducing agent has been modified as described above.
  • the radicals contained in the inferior coal are stabilized. Therefore, when the reformed coal obtained as described above is heated to the softening and melting temperature range, The fluidity is improved and high strength coke is obtained.
  • a reducing agent it is preferable to increase the contact efficiency by stirring or the like because the reduction treatment can be performed efficiently.
  • the reducing agent may be gaseous or liquid.
  • a gaseous state for example, steam obtained by heating the reducing agent may be brought into contact with inferior coal.
  • an aqueous solution containing the reducing agent hereinafter sometimes referred to as “reducing agent-containing aqueous solution”
  • inferior charcoal may be immersed in the reducing agent-containing aqueous solution, or the reducing agent-containing aqueous solution may be sprayed on the inferior coal.
  • the reducing agent is used in a gaseous state, for example, the reducing agent is heated and vaporized in a sealed space containing inferior coal, or steam obtained by heating the reducing agent externally is supplied to the sealed space. May be.
  • the amount of reducing agent consumed in the reduction treatment is estimated to be about 0.2 mmol / g-coal as an electron donating amount, although it depends on the kind of poor coal used, and based on this, In the case of formic acid, it is 0.45 mass% (based on dry coal), and in the case of oxalic acid, it is 0.9 mass% (based on dry coal). Since the reducing agent that does not participate in the reduction reaction maintains the original molecular state and maintains the reducing ability, it is desirable to recover and recycle the unreacted reducing agent after the reduction treatment.
  • the reaction temperature during the reduction treatment is not particularly limited. When the reaction temperature is raised, the reducing agent is easily diffused on the surface of the inferior coal, the reduction reaction is promoted, and the production efficiency is improved. Therefore, the temperature during the reduction reaction is preferably normal temperature or higher, more preferably 40 ° C. or higher.
  • the upper limit of the reaction temperature is not limited as long as it is lower than the softening and melting temperature of coal, but it is preferably 65 ° C. or less, more preferably 60 ° C. or less in consideration of heating costs, diffusion on the coal surface and inside the coal substrate, and the like. is there.
  • the reaction temperature may be adjusted by heating by any means.
  • the time for the reduction treatment is not limited as long as sufficient reduction is performed, but is preferably 10 minutes or more, more preferably 30 minutes or more, preferably 6 hours or less, more preferably 2 hours or less.
  • the modified coal obtained by performing the reduction treatment is subjected to a cooling treatment as necessary, a washing treatment for removing the reducing agent with water or the like, and a drying treatment for drying the reduced treatment coal after the washing treatment. Also good.
  • the reformed coal contains no components other than C, H, and O derived from the reducing agent, and unnecessary components derived from the coke are present in the production process of pig iron. Since it is not contained, it is suitable as a raw coal for coke for pig iron production.
  • the reduction treatment of the inferior coal is not limited as long as it is performed at any timing before the coking treatment, preferably before heating to the softening and melting temperature.
  • the inferior quality coal stored in a yard or the like may be subjected to a reduction process, or may be subjected to a reduction process during coal transportation.
  • the manufacturing method of the coke of this invention has a mixing process and a dry distillation process.
  • a mixture is produced using the above-mentioned modified coal as a coke raw material.
  • the mixing step is a step of obtaining a mixture by mixing the reformed coal with other coal or caking additive added as necessary.
  • the mixing method of the modified coal and the binder is not particularly limited as long as a uniform mixture is obtained.
  • a known means such as a mixer, a kneader, or a mixer may be used.
  • the modified coal may be used alone as a coke raw material, but other coal may be blended and used together with the modified coal (hereinafter sometimes referred to as “coking coal”).
  • the kind of other coal to be used is not particularly limited, and it is desirable to use at least one selected from the group consisting of strongly caking coal, semi-caking coal, slightly caking coal, and non-caking coal.
  • the strongly caking coal is a coal having a vitrinite average reflectance Ro of more than 1.1 to 1.5% and a Gieseler maximum fluidity log MF of 0.5 to 3.5 ddpm, and a semi-caking coal is vitrinite.
  • Coal and fine caking coal having an average reflectance Ro of 0.7 to 1.1% and a Gieseler maximum fluidity log MF of more than 2.5 to 3.5 ddpm have a vitrinite average reflectance Ro of 0.7 to 1. 1%, coal with a highest Guessar flow rate log MF of 0.5 to 2.5 ddpm.
  • the vitrinite average reflectance Ro is the maximum fluidity based on the Gieseler plastometer method defined in JIS M8816 and the Gieseler maximum fluidity log MF.
  • the reformed coal of the present invention uses inferior quality coal as a raw material, but as described above, the reformed coal contributes to increasing the strength of coke. For this reason, high-strength coke can be obtained even when reformed coal is used alone as raw coal. However, when blended coal is used in combination with reformed coal and other coals, increasing the amount of reformed coal improves coke strength. To do. Therefore, if the blending amount of the modified coal is increased, a high strength coke can be obtained even if the blending ratio of the strong caking coal is reduced as compared with the conventional one.
  • strong caking coal, semi-caking caking coal, slightly caking coal, and non-caking coal can be used in combination of plural kinds, and may be appropriately combined according to the required coke characteristics. Increasing the amount of strong caking coal improves the strength of coke. Moreover, since semi-strongly caking coal has the viscosity next to strongly caking coal and has the characteristics of high fluidity and high expansibility, the properties of blended coal can be controlled by appropriately combining these coals. Moreover, when the compounding quantity of a slightly caking coal and a non-caking coal is increased, the intensity
  • the particle size of the raw coal may be determined as appropriate in consideration of the industrially possible pulverized particle size range and dust, and is not limited.
  • the raw coal preferably has a particle size of 80% by mass or more, more preferably 85% by mass or more, and still more preferably 90% by mass or more, of 3 mm or less.
  • the “particle size” is a value determined by a particle size test method described in JIS M8801.
  • a binder may be used as necessary.
  • various known binders such as petroleum pitch, coal pitch, and solvent extracted coal can be used.
  • the mixing ratio of raw coal and caking additive is not particularly limited.
  • the coke strength can be improved by adjusting the fluidity to, for example, 1.5 to 3.5 ddpm, more preferably 2.0 to 3.0 ddpm, in terms of the Gieseler maximum fluidity logMF.
  • a mixing ratio suitably according to properties, such as coke reactivity requested
  • a desired ratio of iron ore may be mixed with the above mixture.
  • the mixture may be formed into a desired shape.
  • the molding method is not particularly limited, and for example, any of a double roll type molding machine using a flat roll, a double roll type molding machine having an almond type pocket, a uniaxial press or roller type molding machine, an extrusion molding machine, and the like can be adopted.
  • Molding may be either cold molding performed at around room temperature or hot molding performed by heating.
  • the hot forming is preferably performed at a thermal decomposition temperature of coal exceeding room temperature, for example, less than 400 ° C., more preferably 250 to 350 ° C. When the temperature exceeds 400 ° C., coal is thermally decomposed and tar may be generated to lose the coal component.
  • the molding pressure is not particularly limited, and known conditions may be adopted.
  • the size of the molded body obtained through the molding as described above is about 10 to 30 mm, although it varies depending on the type of raw iron ore and coal, production conditions, and operating conditions in the blast furnace.
  • the dry distillation step is a step of dry distillation of the mixture obtained in the mixing step. By coking, the coal portion can be coke to produce coke.
  • the carbonization process can be performed using an existing coke oven.
  • the shape of the furnace used for dry distillation is not particularly limited, and batch distillation may be performed using a chamber furnace, or continuous distillation may be performed using a vertical shaft furnace.
  • a vertical shaft furnace When a vertical shaft furnace is used, the molded body is charged from above the furnace, and is dry-distilled while moving in the furnace from top to bottom, and is dry-distilled from below the furnace and discharged.
  • the mixture may be preheated as necessary.
  • the carbonization conditions such as the carbonization temperature and the carbonization time.
  • the carbonization temperature is preferably 650 ° C. or higher, more preferably 700 ° C. or higher, preferably 1200 ° C. or lower, more preferably 1110 ° C. or lower.
  • the dry distillation time is preferably 5 minutes or longer, more preferably 10 minutes or longer, preferably 24 hours or shorter, more preferably 12 hours or shorter.
  • the dry distillation atmosphere is preferably a non-oxidizing gas atmosphere from the viewpoint of preventing oxidation of coal.
  • a new process may be provided between or before and after each process within a range that does not adversely affect each process.
  • a coal pulverization step for pulverizing raw coal a step for adjusting softening and melting properties by heat treatment, a removal step for removing unnecessary substances such as dust, and the like may be performed.
  • the obtained coke of the present invention has higher strength than coke using conventional inferior coal as the raw coal.
  • the strength of the coke of the present invention is 0.4 MPa or more, preferably 0.5 MPa. As described above, it has a sufficient strength of 1.0 MPa or more.
  • the coke obtained by the production method of the present invention is excellent in strength, it can be suitably used for producing pig iron in a blast furnace. That is, since the coke obtained by the production method of the present invention has a sufficient strength that does not crush, it is effective in improving gas permeability when producing pig iron in a blast furnace.
  • a known method may be adopted.
  • limestone, iron ore and coke are alternately laminated in a blast furnace in layers, and hot air from the lower part of the blast furnace, and if necessary, pulverized coal.
  • the method of blowing can be mentioned.
  • Coke raw materials were produced based on the following (1) to (3) using the inferior coal shown in Table 1.
  • the analysis method of inferior quality coal is as follows. Elemental content (dry ash free): Elemental content (% by mass) of organic matter (C, H, O, N) excluding coal moisture and ash as measured by JIS M8801 Ash content and volatile content: JIS M8812
  • the softening meltability is evaluated by the following softening melt measurement test, and using the coke samples produced from untreated coal and reduced coal, the coke strength is evaluated by the following strength measurement test. did.
  • Softening and meltability measurement test The softening and melting properties of each untreated coal and each reduced coal were evaluated using thermomechanical analysis (manufactured by Shimadzu Corporation: TMA-50).
  • An untreated coal or reduced coal is filled in a cell having an inner diameter of 5.2 mm and a height of 6.0 mm to a thickness of about 1 mmL, and a 10 gf load is applied to the cylindrical quartz rod having a diameter of 4.3 mm.
  • the sample was heated to 900 ° C. at 10 ° C./min in a nitrogen atmosphere, and the change in the position of the rod when the sample was softened and melted and the rod was pushed into the sample layer was continuously measured. In this measurement, the higher the softening and melting property, the greater the change in position of the rod.
  • Fig. 1 shows the results of measurement of softening and melting properties of untreated F coal and reduction-treated A-F coal. From FIG. 1 and FIG. 2, the softening and melting properties were improved by reducing the inferior coal with a formic acid aqueous solution.
  • Fig. 3 shows the results of measurement of softening and melting properties of untreated G charcoal, reduced B2-G charcoal, and reduced B6-G charcoal. From FIG. 3, it can be seen that the softening and melting property is also improved by performing the reduction treatment with formic acid vapor.
  • FIG. 4 shows the strength measurement results for each coke produced from untreated F charcoal, reduced treated AF charcoal, untreated G charcoal, and reduced treated AG charcoal. As shown in FIG. 4, coke produced from reduced coal was about 3-6 times stronger in coke strength than coke produced from untreated coal.
  • FIG. 5 shows the strength measurement results of each coke produced from untreated F charcoal, reduced B2-F charcoal, untreated G charcoal, reduced B2-G charcoal, and reduced B6-G charcoal.
  • coke produced from reduced coal had a coke strength of about 2-5 times higher than coke produced from untreated coal.
  • coke produced from reduction-treated B6-G charcoal with a reduction time of 6 hours has a further increase in coke strength, and is about 2.5 times that of coke produced from reduction-treated B2-G coal. The strength was improved about 5 times compared to the coke produced from

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Abstract

The key feature of this method for refining low-rank coal is the feature of subjecting low-rank coal to a chemical reduction treatment. The key feature of this method for producing coke is the feature of producing refined coal using the method for refining low-rank coal and then carbonizing the refined coal. The key feature of this method for producing pig iron is the feature of producing coke using the method for producing coke, introducing the obtained coke into a blast furnace together with limestone and iron ore, and chemically reducing the iron ore. According to the present invention, it is possible to provide a method for refining low-rank coal, a method for producing coke and a method for producing pig iron which are useful for producing high strength coke at low cost.

Description

劣質炭の改質方法、及びコークスの製造方法、並びに銑鉄の製造方法Method for reforming inferior coal, method for producing coke, and method for producing pig iron

 本発明は、劣質炭の改質方法、及び該改質方法によって得られた改質炭を用いたコークスの製造方法、並びに該コークスを用いた銑鉄の製造方法に関する。 The present invention relates to a method for reforming inferior coal, a method for producing coke using the modified coal obtained by the reforming method, and a method for producing pig iron using the coke.

 コークスの原料として、高品位な粘結炭(以下、「高品位炭」ということがある)と、粘結成分の少ない褐炭や亜瀝青炭などの劣質炭とを混合した配合炭が汎用されている。しかしながら高品位炭の埋蔵量が少なく、可採年数が減少しているため価格が高騰している。そのため、劣質炭の配合量を多くしたコークスの製造が求められている。しかしながら劣質炭の配合量が多くなる程、コークスの強度が低下する傾向にあるため、十分なコークス強度が得られず、高炉内でコークスが粉化しやすかった。その結果、高炉内の通気性が阻害されて適正な鉄鉱石の還元の進行が阻害されるという問題が生じていた。こうした事情に鑑み、近年、劣質炭を配合したコークスの高強度化について研究が行われている。 As a coke raw material, blended coals that are a mixture of high-grade caking coal (hereinafter sometimes referred to as “high-grade coal”) and inferior coals such as lignite and sub-bituminous coal with a low caking component are widely used. . However, the price has soared due to the low reserves of high-grade coal and the decrease in the number of harvestable years. For this reason, there is a demand for the production of coke with an increased amount of inferior coal. However, since the coke strength tends to decrease as the blending amount of the inferior coal increases, sufficient coke strength cannot be obtained, and the coke is easily pulverized in the blast furnace. As a result, there has been a problem that the air permeability in the blast furnace is hindered and the progress of proper iron ore reduction is hindered. In view of these circumstances, in recent years, research has been conducted on increasing the strength of coke containing inferior quality coal.

 例えば特許文献1には、室式コークス炉へ装入する原料炭を事前に石炭加熱機により加熱する方法において、前記石炭加熱機による装入炭の前及び/又は後に分級機能付き気流乾燥機により装入炭に含まれる0.1mm以下の微粉炭を分離除去する石炭の急速加熱方法が開示されている。この特許文献1によれば、非微粘結炭の事前加熱処理により、非微粘結炭を40~60%装入炭へ混合使用が可能となり、コークスの強度を改善できることが記載されている。 For example, in Patent Document 1, in a method of heating raw coal to be charged into a chamber coke oven with a coal heater in advance, an air dryer with a classification function is used before and / or after charging coal with the coal heater. A rapid heating method of coal that separates and removes pulverized coal of 0.1 mm or less contained in charging coal is disclosed. According to Patent Document 1, it is described that non-slightly caking coal can be mixed and used for 40-60% charging coal by preheating treatment of non-slightly caking coal, and coke strength can be improved. .

日本国特開平7-109465号公報Japanese Unexamined Patent Publication No. 7-109465

 しかしながら特許文献1では、急速加熱を行う施設が必要となるなど、設備導入費用やメンテナンスコスト等を考慮すると製造コストが高くなるなどの問題が生じる。 However, in Patent Document 1, there is a problem that a manufacturing cost becomes high in consideration of equipment introduction costs, maintenance costs, and the like, such as a facility for rapid heating.

 本発明は上記の様な事情に着目してなされたものであって、その目的は、低コストで高強度を有するコークスの製造に有用な劣質炭の改質方法、及びコークスの製造方法、並びに銑鉄の製造方法を提供することにある。 The present invention has been made paying attention to the circumstances as described above, and the object thereof is a method for reforming inferior coal useful for producing coke having high strength at low cost, a method for producing coke, and It is to provide a method for producing pig iron.

 上記課題を解決し得た本発明は、劣質炭を還元処理することに要旨を有する。 The present invention that has solved the above problems has a gist in reducing the inferior quality coal.

 上記還元処理は還元剤の存在下で行うことが好ましく、該還元剤は気体状、または液体状であることも好ましい実施態様である。 The reduction treatment is preferably performed in the presence of a reducing agent, and the reducing agent is preferably in the form of a gas or liquid.

 また上記還元処理は、常温~65℃の温度域で10分~6時間処理することが好ましい。本発明では上記還元剤はギ酸、及びシュウ酸よりなる群から選ばれる少なくとも1種であることが好ましい。 In addition, the reduction treatment is preferably performed in a temperature range of room temperature to 65 ° C. for 10 minutes to 6 hours. In the present invention, the reducing agent is preferably at least one selected from the group consisting of formic acid and oxalic acid.

 本発明には上記劣質炭の改質方法によって改質炭を製造し、この改質炭を乾留するコークスの製造方法も含まれる。 The present invention also includes a coke production method in which reformed coal is produced by the above-described reforming method of inferior coal, and this reformed coal is carbonized.

 また本発明には上記製造方法でコークスを製造し、得られたコークスを石灰石、及び鉄鉱石と共に高炉に投入し、鉄鉱石の還元をする銑鉄の製造方法も含まれる。 The present invention also includes a method for producing pig iron in which coke is produced by the above production method, and the obtained coke is introduced into a blast furnace together with limestone and iron ore to reduce the iron ore.

 本発明によれば、コークス強度の向上効果を有する改質炭が得られる。また本発明の改質炭を用いることで高強度コークスを製造できる。しかも本発明の製造方法によれば従来のコークス製造設備をそのまま使用できるため、低コストで高強度コークスを製造できる。更に本発明のコークスは十分な強度を有するため、高炉内での圧壊、粉化等を防止できるため、銑鉄製造用コークスとして好適である。 According to the present invention, a modified coal having an effect of improving coke strength is obtained. Further, high strength coke can be produced by using the modified coal of the present invention. Moreover, according to the production method of the present invention, since conventional coke production equipment can be used as it is, high strength coke can be produced at low cost. Furthermore, since the coke of the present invention has sufficient strength and can prevent crushing, pulverization, etc. in a blast furnace, it is suitable as coke for producing pig iron.

図1は、実施例で製造した本発明のコークスと従来法で製造したコークスの軟化溶融性測定結果を示すグラフである。FIG. 1 is a graph showing the results of measurement of softening and melting properties of coke of the present invention produced in Examples and coke produced by a conventional method. 図2は、実施例で製造した本発明のコークスと従来法で製造したコークスの軟化溶融性測定結果を示すグラフである。FIG. 2 is a graph showing the results of measurement of softening and melting properties of the coke of the present invention produced in the example and the coke produced by the conventional method. 図3は、実施例で製造した本発明のコークスと従来法で製造したコークスの軟化溶融性測定結果を示すグラフである。FIG. 3 is a graph showing the results of measurement of softening and melting properties of the coke of the present invention produced in the example and the coke produced by the conventional method. 図4は、実施例で製造した本発明のコークスと従来法で製造したコークスの強度測定結果を示すグラフである。FIG. 4 is a graph showing the strength measurement results of the coke of the present invention produced in the example and the coke produced by the conventional method. 図5は、実施例で製造した本発明のコークスと従来法で製造したコークスの強度測定結果を示すグラフである。FIG. 5 is a graph showing the strength measurement results of the coke of the present invention produced in the example and the coke produced by the conventional method.

 劣質炭には含酸素官能基が多く含まれており、加熱をすると比較的低温において熱分解ラジカルが発生しやすく、該ラジカル同士が結合して架橋構造が形成される。そのため400~500℃程度の軟化溶融温度域に加熱しても、石炭分子の動きが妨げられて石炭の流動性が不十分となって粘結性が抑制され、コークスの強度が低下すると考えられている。 Inferior coal contains many oxygen-containing functional groups. When heated, pyrolytic radicals are likely to be generated at a relatively low temperature, and the radicals are bonded to each other to form a crosslinked structure. Therefore, even when heated to a softening and melting temperature range of about 400 to 500 ° C., the movement of coal molecules is hindered, the coal fluidity becomes insufficient, the caking property is suppressed, and the strength of coke is considered to decrease. ing.

 本発明者らが鋭意研究を行った結果、予め還元処理を施した劣質炭をコークス原料に用いれば、上記軟化溶融温度域での流動性を向上でき、高強度コークスが得られることを見出し、本発明に至った。 As a result of diligent research by the present inventors, it was found that if poor quality coal previously subjected to reduction treatment is used as a coke raw material, fluidity in the softening and melting temperature range can be improved, and high strength coke can be obtained. The present invention has been reached.

 本発明に至った経緯は以下の通りである。すなわち、本発明者らが研究した結果、劣質炭には常温から65℃程度の温度域においても反応性が高い不安定なラジカルが存在しており、これらラジカルを安定化させることによって、軟化溶融温度域に加熱しても該ラジカルに起因する架橋反応や重合反応などが抑制できることがわかった。具体的には劣質炭に還元処理を施すことで該ラジカルを安定な分子にできることがわかった。還元処理を施した劣質炭(以下、「改質炭」ということがある)をコークス化した場合、軟化溶融温度域に達しても上記架橋構造の形成等が抑制され、石炭の流動性が向上すると共に、石炭分子の配向性が向上して結晶性が高くなるため、再固化温度以上において強固なコークス構造が得られ、その結果、高強度コークスが得られると考えられる。以下、本発明の劣質炭の改質方法、及びコークスの製造方法について説明する。 The background to the present invention is as follows. That is, as a result of the study by the present inventors, inferior coal has unstable radicals having high reactivity even in a temperature range from room temperature to about 65 ° C., and these radicals are softened and melted by stabilizing them. It was found that the crosslinking reaction and polymerization reaction caused by the radical can be suppressed even when heated to a temperature range. Specifically, it has been found that the radical can be made stable by subjecting the inferior coal to a reduction treatment. When coking with reduced quality inferior coal (hereinafter sometimes referred to as “modified coal”), the formation of the cross-linked structure is suppressed even when the softening and melting temperature range is reached, and the fluidity of the coal is improved. At the same time, since the orientation of coal molecules is improved and the crystallinity is increased, a strong coke structure is obtained above the resolidification temperature, and as a result, high strength coke is considered to be obtained. Hereinafter, the reforming method for inferior coal and the method for producing coke of the present invention will be described.

 本発明の改質対象は劣質炭である。劣質炭とは発熱量5700kcal/kg以下、揮発分31%以上の石炭をいう。このような劣質炭としては例えばビクトリア炭、ノースダゴタ炭、ベルガ炭等の褐炭;西バンコ炭、ビヌンガン炭、サマランガウ炭等の亜瀝青炭が例示される。本発明の劣質炭には上記例示に限定されず、ビトリニット平均反射率Roが0.85%以上、かつ、ギーセラー最高流動度logMFが10ddpm以下、または、ビトリニット平均反射率Roが0.85%以下、かつ、ギーセラー最高流動度logMFが50ddpm以下の非微粘結炭も含まれる。 The modification target of the present invention is poor quality coal. Inferior coal means coal having a calorific value of 5700 kcal / kg or less and a volatile content of 31% or more. Examples of such inferior coals include brown coals such as Victoria coal, North Dagota coal, and Berga coal; and sub-bituminous coals such as West Banco coal, Vinungan coal, and Samarangau coal. The inferior charcoal of the present invention is not limited to the above examples, and the vitrinite average reflectance Ro is 0.85% or more, and the Gieseler maximum fluidity logMF is 10 ddpm or less, or the vitrinite average reflectance Ro is 0.85% or less. Moreover, non-slightly caking coal having a Gieseler maximum fluidity log MF of 50 ddpm or less is also included.

 なお、還元処理効率を向上させるために、劣質炭は好ましくは直径5mm以下、より好ましくは3mm以下に粉砕しておくことが望ましい。 In order to improve the reduction treatment efficiency, the inferior coal is preferably pulverized to a diameter of 5 mm or less, more preferably 3 mm or less.

 本発明では劣質炭を還元処理して劣質炭を改質するが、還元処理方法は特に限定されず、還元処理によって劣質炭中のラジカルが安定化されればよい。すなわち、還元処理後の劣質炭のラジカル量が低減されていればよい。還元処理前後のラジカル量を直接測定することは困難であるが、例えば本発明の実施例で示すように還元処理を行った場合、還元処理を行わなかった場合よりも、軟化溶融温度域において流動性が向上していたり、あるいはコークス強度が向上していれば、還元処理によってラジカル量が低減し、劣質炭が改質されたと判断できる。 In the present invention, the inferior coal is reduced to reduce the inferior coal. However, the reduction treatment method is not particularly limited as long as the radical in the inferior coal is stabilized by the reduction treatment. That is, it is only necessary that the radical amount of the poor quality coal after the reduction treatment is reduced. Although it is difficult to directly measure the amount of radicals before and after the reduction treatment, for example, when the reduction treatment is performed as shown in the examples of the present invention, the flow in the softening and melting temperature range is less than when the reduction treatment is not performed. If the property is improved or the coke strength is improved, it can be determined that the amount of radicals has been reduced by the reduction treatment, and the inferior coal has been modified.

 本発明の還元処理では還元剤を用いることが望ましい。還元剤を用いることによって効率的に劣質炭を改質できる。特に銑鉄製造用コークスとして使用する場合には、還元剤は還元処理によって二酸化炭素となるものであると、銑鉄製造に不要な成分の混入を防ぐことができるため好ましい。したがって還元剤としては好ましくは有機還元剤である。有機還元剤の中でも常温~65℃の温度域で蒸気となり得る低級のアルコール類、アルデヒド類、カルボン酸類が望ましい。このようなアルコール類としては、メタノール、2-プロパノール等が挙げられる。また、アルデヒド類としては、ホルムアルデヒド、アセトアルデヒド、プロピオンアルデヒド、ブチルアルデヒド、バレルアルデヒド等が挙げられる。また、カルボン酸類としてはギ酸やシュウ酸等が挙げられる。このうちより好ましくはカルボン酸類であり、特に好ましくはギ酸やシュウ酸である。このような還元剤を用いて還元処理して得られた劣質炭は、上記したように改質されている。 It is desirable to use a reducing agent in the reduction treatment of the present invention. By using a reducing agent, the poor quality coal can be modified efficiently. In particular, when used as coke for pig iron production, it is preferable that the reducing agent is carbon dioxide by reduction treatment because it can prevent the mixing of components unnecessary for pig iron production. Therefore, the reducing agent is preferably an organic reducing agent. Of the organic reducing agents, lower alcohols, aldehydes, and carboxylic acids that can be vapors in the temperature range from room temperature to 65 ° C. are desirable. Examples of such alcohols include methanol and 2-propanol. Examples of aldehydes include formaldehyde, acetaldehyde, propionaldehyde, butyraldehyde, valeraldehyde, and the like. Examples of carboxylic acids include formic acid and oxalic acid. Of these, carboxylic acids are more preferable, and formic acid and oxalic acid are particularly preferable. The inferior coal obtained by reduction using such a reducing agent has been modified as described above.

 ギ酸を還元剤として用いた場合、下記式に示される反応によって水素及び電子が劣質炭に供与され、劣質炭中のラジカルを安定化できる。
 HCOOH→CO+2H+2e
When formic acid is used as the reducing agent, hydrogen and electrons are donated to the poor coal by the reaction shown in the following formula, and radicals in the poor coal can be stabilized.
HCOOH → CO 2 + 2H + + 2e

 またシュウ酸を還元剤として用いた場合、下記式に示される反応によって水素及び電子が劣質炭に供与され、劣質炭中のラジカルを安定化できる。
 (COOH)→2CO+2H+2e
When oxalic acid is used as the reducing agent, hydrogen and electrons are donated to the poor coal by the reaction shown in the following formula, and radicals in the poor coal can be stabilized.
(COOH) 2 → 2CO 2 + 2H + + 2e

 還元剤によって水素及び電子が劣質炭に供与された結果、劣質炭に含まれているラジカルが安定化されるため、上記したように得られた改質炭を軟化溶融温度域に加熱すると石炭の流動性が向上して高強度コークスが得られる。還元剤を使用する場合は、攪拌等によって接触効率を高めると、効率的に還元処理を行うことができるため好ましい。 As a result of donating hydrogen and electrons to the inferior coal by the reducing agent, the radicals contained in the inferior coal are stabilized. Therefore, when the reformed coal obtained as described above is heated to the softening and melting temperature range, The fluidity is improved and high strength coke is obtained. When a reducing agent is used, it is preferable to increase the contact efficiency by stirring or the like because the reduction treatment can be performed efficiently.

 還元剤は気体状、液体状のいずれでもよい。還元剤を気体状で用いる場合は例えば還元剤を加熱して得られる蒸気と劣質炭を接触させればよい。また還元剤を液体状で用いる場合は、例えば還元剤を含む水溶液(以下、「還元剤含有水溶液」ということがある)を劣質炭と接触させて還元処理を行えばよい。接触方法としては還元剤含有水溶液中に劣質炭を浸漬させたり、あるいは還元剤含有水溶液を劣質炭に噴霧してもよい。また還元剤を気体状で用いる場合は、例えば劣質炭を含む密閉空間内で還元剤を加熱して蒸気化させたり、あるいは外部で還元剤を加熱して得られる蒸気を該密閉空間に供給してもよい。 The reducing agent may be gaseous or liquid. When the reducing agent is used in a gaseous state, for example, steam obtained by heating the reducing agent may be brought into contact with inferior coal. In the case where the reducing agent is used in a liquid state, for example, an aqueous solution containing the reducing agent (hereinafter sometimes referred to as “reducing agent-containing aqueous solution”) may be brought into contact with inferior coal to perform the reduction treatment. As a contact method, inferior charcoal may be immersed in the reducing agent-containing aqueous solution, or the reducing agent-containing aqueous solution may be sprayed on the inferior coal. When the reducing agent is used in a gaseous state, for example, the reducing agent is heated and vaporized in a sealed space containing inferior coal, or steam obtained by heating the reducing agent externally is supplied to the sealed space. May be.

 上記還元処理で消費される還元剤の量は、使用する劣質炭の種類にもよるが、電子供与量として、0.2mmol/g-coal程度であると推定されており、これに基づくと、ギ酸の場合0.45質量%(乾燥炭基準)、シュウ酸の場合0.9質量%(乾燥炭基準)である。還元反応に関与しない還元剤は元の分子の状態を保ち、還元能力は維持しているため、還元処理後に未反応の還元剤を回収し、リサイクルすることが望ましい。 The amount of reducing agent consumed in the reduction treatment is estimated to be about 0.2 mmol / g-coal as an electron donating amount, although it depends on the kind of poor coal used, and based on this, In the case of formic acid, it is 0.45 mass% (based on dry coal), and in the case of oxalic acid, it is 0.9 mass% (based on dry coal). Since the reducing agent that does not participate in the reduction reaction maintains the original molecular state and maintains the reducing ability, it is desirable to recover and recycle the unreacted reducing agent after the reduction treatment.

 還元処理時の反応温度は特に限定されない。反応温度を高めると劣質炭表面で還元剤が拡散され易くなり、還元反応が促進されて生産効率が向上する。したがって還元反応時の温度は好ましくは常温以上、より好ましくは40℃以上である。一方、反応温度の上限は石炭の軟化溶融温度よりも低ければ限定されないが、加熱コストや、石炭表面及び石炭基質内部への拡散等を考慮すると65℃以下が好ましく、より好ましくは60℃以下である。反応温度は任意の手段で加熱するなどして調整すればよい。 The reaction temperature during the reduction treatment is not particularly limited. When the reaction temperature is raised, the reducing agent is easily diffused on the surface of the inferior coal, the reduction reaction is promoted, and the production efficiency is improved. Therefore, the temperature during the reduction reaction is preferably normal temperature or higher, more preferably 40 ° C. or higher. On the other hand, the upper limit of the reaction temperature is not limited as long as it is lower than the softening and melting temperature of coal, but it is preferably 65 ° C. or less, more preferably 60 ° C. or less in consideration of heating costs, diffusion on the coal surface and inside the coal substrate, and the like. is there. The reaction temperature may be adjusted by heating by any means.

 また還元処理の時間は、十分な還元が行われればよく、限定されないが、好ましくは10分以上、より好ましくは30分以上、好ましくは6時間以下、より好ましくは2時間以下である。 The time for the reduction treatment is not limited as long as sufficient reduction is performed, but is preferably 10 minutes or more, more preferably 30 minutes or more, preferably 6 hours or less, more preferably 2 hours or less.

 還元処理後、還元処理を行って得られた改質炭を必要に応じて冷却処理、水等で還元剤を除去する洗浄処理、該洗浄処理後の還元処理炭を乾燥させる乾燥処理を行ってもよい。 After the reduction treatment, the modified coal obtained by performing the reduction treatment is subjected to a cooling treatment as necessary, a washing treatment for removing the reducing agent with water or the like, and a drying treatment for drying the reduced treatment coal after the washing treatment. Also good.

 劣質炭の改質に還元剤を用いても、改質炭には還元剤に由来するC、H、O以外の成分が含まれておらず、銑鉄の製造過程に該コークス由来の不要成分が含まれていないため、銑鉄製造用コークスの原料炭として好適である。 Even if a reducing agent is used for reforming inferior coal, the reformed coal contains no components other than C, H, and O derived from the reducing agent, and unnecessary components derived from the coke are present in the production process of pig iron. Since it is not contained, it is suitable as a raw coal for coke for pig iron production.

 劣質炭の還元処理はコークス化処理前、好ましくは軟化溶融温度に加熱される前の任意のタイミングで行えばよく限定されない。例えばヤードなどで貯炭している劣質炭に還元処理を施してもよく、あるいは石炭輸送時に還元処理を施してもよい。コークス化処理前に予め劣質炭を還元処理しておくことで、コークス製造のリードタイムを増加させることなく、また現行のコークス製造施設に新たな変更や設備の追加をせずに高強度コークスを製造できるため、生産コストの観点からも望ましい。 The reduction treatment of the inferior coal is not limited as long as it is performed at any timing before the coking treatment, preferably before heating to the softening and melting temperature. For example, the inferior quality coal stored in a yard or the like may be subjected to a reduction process, or may be subjected to a reduction process during coal transportation. By reducing the inferior coal before the coking process, high strength coke can be produced without increasing the lead time for coke production and without any new changes or additions to the existing coke production facility. Since it can manufacture, it is desirable also from a viewpoint of production cost.

 以下、上記還元処理を行って得られた改質炭をコークス原料としてコークスを製造する方法を説明するが、コークスの製造方法は特に限定されず、従来のコークス製造方法を採用できる。したがってコークスの製造方法は下記例に限定されず、適宜変更を加えることもできる。本発明のコークスの製造方法は混合工程と乾留工程とを有する。 Hereinafter, a method for producing coke using the modified coal obtained by the above reduction treatment as a coke raw material will be described, but the method for producing coke is not particularly limited, and a conventional coke production method can be adopted. Therefore, the method for producing coke is not limited to the following examples, and can be appropriately changed. The manufacturing method of the coke of this invention has a mixing process and a dry distillation process.

<混合工程>
 まず、上記改質炭をコークス原料として混合物を製造する。混合工程では、改質炭と必要に応じて添加される他の石炭や粘結材とを混合して混合物を得る工程である。改質炭と粘結材との混合方法は特に限定されず、均一な混合物が得られればよい。混合にはミキサー、ニーダー、混合機など公知の手段を用いればよい。
<Mixing process>
First, a mixture is produced using the above-mentioned modified coal as a coke raw material. The mixing step is a step of obtaining a mixture by mixing the reformed coal with other coal or caking additive added as necessary. The mixing method of the modified coal and the binder is not particularly limited as long as a uniform mixture is obtained. For mixing, a known means such as a mixer, a kneader, or a mixer may be used.

 本発明ではコークス原料として改質炭単独で使用してもよいが、改質炭と共に他の石炭を配合して使用してもよい(以下、「原料炭」ということがある)。使用する他の石炭の種類は特に限定されず、強粘結炭、準粘結炭、微粘結炭、及び非粘結炭よりなる群から選ばれる少なくとも1種を用いることが望ましい。本発明において強粘結炭とは、ビトリニット平均反射率Roが1.1超~1.5%、ギーセラー最高流動度logMFが0.5~3.5ddpmの石炭、準粘結炭とは、ビトリニット平均反射率Roが0.7~1.1%、ギーセラー最高流動度logMFが2.5超~3.5ddpmの石炭、微粘結炭とは、ビトリニット平均反射率Roが0.7~1.1%、ギーセラー最高流動度logMFが0.5~2.5ddpmの石炭をいう。なお、ビトリニット平均反射率RoはJIS M8816、ギーセラー最高流動度logMFはJIS M8801に規定されたギーセラープラストメータ法に基づく最高流動度である。 In the present invention, the modified coal may be used alone as a coke raw material, but other coal may be blended and used together with the modified coal (hereinafter sometimes referred to as “coking coal”). The kind of other coal to be used is not particularly limited, and it is desirable to use at least one selected from the group consisting of strongly caking coal, semi-caking coal, slightly caking coal, and non-caking coal. In the present invention, the strongly caking coal is a coal having a vitrinite average reflectance Ro of more than 1.1 to 1.5% and a Gieseler maximum fluidity log MF of 0.5 to 3.5 ddpm, and a semi-caking coal is vitrinite. Coal and fine caking coal having an average reflectance Ro of 0.7 to 1.1% and a Gieseler maximum fluidity log MF of more than 2.5 to 3.5 ddpm have a vitrinite average reflectance Ro of 0.7 to 1. 1%, coal with a highest Guessar flow rate log MF of 0.5 to 2.5 ddpm. The vitrinite average reflectance Ro is the maximum fluidity based on the Gieseler plastometer method defined in JIS M8816 and the Gieseler maximum fluidity log MF.

 本発明の改質炭は劣質炭を原料とするものであるが、上記したように改質炭はコークスの高強度化に寄与する。そのため原料炭として改質炭単独でも高強度コークスが得られるが、改質炭と他の石炭と組み合わせて配合炭とする場合は、改質炭の配合量を増加させると、コークスの強度が向上する。したがって改質炭の配合量を高めれば従来と比べて強粘結炭の配合比率を低減させても高強度コークスが得られる。 The reformed coal of the present invention uses inferior quality coal as a raw material, but as described above, the reformed coal contributes to increasing the strength of coke. For this reason, high-strength coke can be obtained even when reformed coal is used alone as raw coal. However, when blended coal is used in combination with reformed coal and other coals, increasing the amount of reformed coal improves coke strength. To do. Therefore, if the blending amount of the modified coal is increased, a high strength coke can be obtained even if the blending ratio of the strong caking coal is reduced as compared with the conventional one.

 また強粘結炭、準強粘結炭、微粘結炭、非粘結炭は、複数種組み合わせて用いることもでき、要求されるコークスの特性に応じて適宜組み合わせればよい。強粘結炭の配合量を増加させると、コークスの強度が向上する。また準強粘結炭は強粘結炭に次ぐ粘性を持ち、また高流動性、高膨張性という特性を有するため、これら石炭を適宜組み合わせることで、配合炭の性状を制御できる。また微粘結炭、非粘結炭の配合量を増加させると、コークスの強度が低下する。 Further, strong caking coal, semi-caking caking coal, slightly caking coal, and non-caking coal can be used in combination of plural kinds, and may be appropriately combined according to the required coke characteristics. Increasing the amount of strong caking coal improves the strength of coke. Moreover, since semi-strongly caking coal has the viscosity next to strongly caking coal and has the characteristics of high fluidity and high expansibility, the properties of blended coal can be controlled by appropriately combining these coals. Moreover, when the compounding quantity of a slightly caking coal and a non-caking coal is increased, the intensity | strength of coke will fall.

 コークスの強度向上を図るために原料炭の粒径は、工業的に可能な粉砕粒径範囲、および粉塵などを考慮して適宜決定すればよく、限定されない。例えば原料炭は好ましくは80質量%以上、より好ましくは85質量%以上、更に好ましくは90質量%以上の粒径が、3mm以下であることが望ましい。なお、本発明において「粒径」とは、JIS M8801記載の粒度試験法によって求められる値である。 In order to improve the strength of the coke, the particle size of the raw coal may be determined as appropriate in consideration of the industrially possible pulverized particle size range and dust, and is not limited. For example, the raw coal preferably has a particle size of 80% by mass or more, more preferably 85% by mass or more, and still more preferably 90% by mass or more, of 3 mm or less. In the present invention, the “particle size” is a value determined by a particle size test method described in JIS M8801.

 本発明では必要に応じて粘結材を用いてもよく、粘結材としては、例えば、石油系ピッチ、石炭系ピッチ、溶剤抽出炭など各種公知の粘結材を使用できる。原料炭と粘結材との混合比率は特に限定されない。本発明ではコークス強度を向上させる観点から、粘結材を配合した後の流動性を調整することが望ましい。流動性は例えばギーセラー最高流動度logMFで好ましくは1.5~3.5ddpm、より好ましくは2.0~3.0ddpmに調整することによって、コークス強度を向上できる。また、粘結材の混合比率は要求されるコークス反応性、および使用する原料炭の流動性や反応性などの性状に応じ、適宜混合比率を決めればよい。 In the present invention, a binder may be used as necessary. As the binder, various known binders such as petroleum pitch, coal pitch, and solvent extracted coal can be used. The mixing ratio of raw coal and caking additive is not particularly limited. In the present invention, from the viewpoint of improving the coke strength, it is desirable to adjust the fluidity after blending the binder. For example, the coke strength can be improved by adjusting the fluidity to, for example, 1.5 to 3.5 ddpm, more preferably 2.0 to 3.0 ddpm, in terms of the Gieseler maximum fluidity logMF. Moreover, what is necessary is just to determine a mixing ratio suitably according to properties, such as coke reactivity requested | required and the fluidity | liquidity of the coking coal to be used, and reactivity.

 混合物の製造にあたっては、公知の添加剤などを必要に応じて含有させてもよい。 In the production of the mixture, known additives and the like may be included as necessary.

 本発明では上記混合物に所望の割合の鉄鉱石を混合してもよい。また混合物は所望の形状に成形してもよい。成形方法は特に限定されず、例えば、平ロールによるダブルロール型成形機、アーモンド型ポケットを有するダブルロール型成形機、単軸プレスやローラータイプの成形機、押し出し成形機等、いずれも採用できる。 In the present invention, a desired ratio of iron ore may be mixed with the above mixture. The mixture may be formed into a desired shape. The molding method is not particularly limited, and for example, any of a double roll type molding machine using a flat roll, a double roll type molding machine having an almond type pocket, a uniaxial press or roller type molding machine, an extrusion molding machine, and the like can be adopted.

 成形は、室温前後で行う冷間成形、加熱して行う熱間成形のいずれでもよい。熱間成形は、室温を超えて石炭の熱分解温度、例えば400℃未満で行うことが好ましく、より好ましくは250~350℃である。400℃以上になると石炭が熱分解し、タールが発生して石炭成分を失うことがある。成形圧力は特に限定されず、公知の条件を採用すればよい。 Molding may be either cold molding performed at around room temperature or hot molding performed by heating. The hot forming is preferably performed at a thermal decomposition temperature of coal exceeding room temperature, for example, less than 400 ° C., more preferably 250 to 350 ° C. When the temperature exceeds 400 ° C., coal is thermally decomposed and tar may be generated to lose the coal component. The molding pressure is not particularly limited, and known conditions may be adopted.

 上記のような成形を経て得られる成形体の大きさは、原料鉄鉱石や石炭の種類、製造条件、或いは高炉での運用条件によって異なるが、おおむね10~30mm前後である。 The size of the molded body obtained through the molding as described above is about 10 to 30 mm, although it varies depending on the type of raw iron ore and coal, production conditions, and operating conditions in the blast furnace.

<乾留工程>
 乾留工程は、上記混合工程で得られた混合物を乾留する工程である。乾留することによって石炭部分がコークス化されてコークスを製造できる。
<Dry distillation process>
The dry distillation step is a step of dry distillation of the mixture obtained in the mixing step. By coking, the coal portion can be coke to produce coke.

 乾留工程は、既存のコークス炉を用いて行うことができる。乾留するときに用いる炉の形状も特に限定されず、室炉を用いてバッチ式で乾留してもよいし、縦型シャフト炉を用いて連続式で乾留してもよい。縦型シャフト炉を用いた場合には、炉の上方から上記成形体を装入し、炉内を上から下に向かって移動する間に乾留され、炉の下方から乾留されて排出される。混合物は必要に応じて予備加熱してもよい。 The carbonization process can be performed using an existing coke oven. The shape of the furnace used for dry distillation is not particularly limited, and batch distillation may be performed using a chamber furnace, or continuous distillation may be performed using a vertical shaft furnace. When a vertical shaft furnace is used, the molded body is charged from above the furnace, and is dry-distilled while moving in the furnace from top to bottom, and is dry-distilled from below the furnace and discharged. The mixture may be preheated as necessary.

 乾留温度や乾留時間などの乾留条件も公知の条件を採用できる、乾留温度は好ましくは650℃以上、より好ましくは700℃以上であって、好ましくは1200℃以下、より好ましくは1110℃以下である。また乾留時間は好ましくは5分以上、より好ましくは10分以上であって、好ましくは24時間以下、より好ましくは12時間以下である。乾留雰囲気は、石炭の酸化防止の観点から、非酸化性ガス雰囲気とすることが好ましい。 Known conditions can be adopted as the carbonization conditions such as the carbonization temperature and the carbonization time. The carbonization temperature is preferably 650 ° C. or higher, more preferably 700 ° C. or higher, preferably 1200 ° C. or lower, more preferably 1110 ° C. or lower. . The dry distillation time is preferably 5 minutes or longer, more preferably 10 minutes or longer, preferably 24 hours or shorter, more preferably 12 hours or shorter. The dry distillation atmosphere is preferably a non-oxidizing gas atmosphere from the viewpoint of preventing oxidation of coal.

 上記コークスの製造方法には、各工程に悪影響を与えない範囲において、各工程の間あるいは前後に新たな工程を設けてもよい。例えば、原料炭を粉砕する石炭粉砕工程、加熱処理によって軟化溶融性を調整する工程、ごみ等の不要物を除去する除去工程等を行ってもよい。 In the above coke manufacturing method, a new process may be provided between or before and after each process within a range that does not adversely affect each process. For example, a coal pulverization step for pulverizing raw coal, a step for adjusting softening and melting properties by heat treatment, a removal step for removing unnecessary substances such as dust, and the like may be performed.

 得られた本発明のコークスは、従来の劣質炭を原料炭とするコークスよりも高強度を有しており、具体的には本発明のコークスの強度は0.4MPa以上、好ましくは0.5MPa以上、更に好ましくは1.0MPa以上の十分な強度を有している。 The obtained coke of the present invention has higher strength than coke using conventional inferior coal as the raw coal. Specifically, the strength of the coke of the present invention is 0.4 MPa or more, preferably 0.5 MPa. As described above, it has a sufficient strength of 1.0 MPa or more.

 本発明の製造方法により得られたコークスは、強度に優れるので、高炉における銑鉄の製造に好適に使用できる。すなわち、本発明の製造方法により得られたコークスは圧壊しない十分な強度を有するため、高炉における銑鉄製造時のガス通気性向上に有効である。 Since the coke obtained by the production method of the present invention is excellent in strength, it can be suitably used for producing pig iron in a blast furnace. That is, since the coke obtained by the production method of the present invention has a sufficient strength that does not crush, it is effective in improving gas permeability when producing pig iron in a blast furnace.

 高炉における銑鉄の製造方法は、公知の方法を採用すればよく、例えば高炉に石灰石、鉄鉱石とコークスとをそれぞれ層状に交互に積層させて、高炉の下部より熱風、必要に応じて微粉炭を吹き込む方法を挙げることができる。 As a method for producing pig iron in a blast furnace, a known method may be adopted.For example, limestone, iron ore and coke are alternately laminated in a blast furnace in layers, and hot air from the lower part of the blast furnace, and if necessary, pulverized coal. The method of blowing can be mentioned.

 以下、実施例を挙げて本発明をより具体的に説明するが、本発明はもとより下記実施例によって制限を受けるものではなく、前・後記の趣旨に適合し得る範囲で適当に変更を加えて実施することも勿論可能であり、それらはいずれも本発明の技術的範囲に包含される。 EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples. However, the present invention is not limited by the following examples, but may be appropriately modified within a range that can meet the purpose described above and below. Of course, it is possible to implement them, and they are all included in the technical scope of the present invention.

 表1に示す劣質炭を用いて下記(1)~(3)に基づいてコークス原料を製造した。なお、劣質炭の分析方法は以下の通りである。
 元素含有率(dry ash free):JIS M8801で測定される石炭の水分と灰分を除いた有機質等(C、H、O、N)の元素の含有率(質量%)
 灰分、及び揮発分:JIS M8812
Coke raw materials were produced based on the following (1) to (3) using the inferior coal shown in Table 1. In addition, the analysis method of inferior quality coal is as follows.
Elemental content (dry ash free): Elemental content (% by mass) of organic matter (C, H, O, N) excluding coal moisture and ash as measured by JIS M8801
Ash content and volatile content: JIS M8812

Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001

 (1)石炭還元処理A
 F炭10gまたはG炭10gと、0.5mol/Lギ酸水溶液250mLとを容量500mLの三角フラスコに入れて温度を65℃に維持しつつ、6時間振とうさせ、還元反応を行った。還元反応後、石炭を取り出して水で洗浄し、乾燥させて還元石炭を得た。F炭を用いた還元石炭を還元処理A-F炭、G炭を用いた還元石炭を還元処理A-G炭とした。
(1) Coal reduction treatment A
10 g of F charcoal or 10 g of G charcoal and 250 mL of 0.5 mol / L formic acid aqueous solution were placed in a 500 mL Erlenmeyer flask and shaken for 6 hours while maintaining the temperature at 65 ° C. to carry out a reduction reaction. After the reduction reaction, the coal was taken out, washed with water, and dried to obtain reduced coal. Reduced coal using F charcoal was reduced to AF coal, and reduced coal using G coal was reduced to AG coal.

 (2)石炭還元処理B
 F炭10gまたはG炭10gを内容積250mLの密閉容器に充填した後、濃度99%のギ酸3mLを入れた直径2cm、高さ4cmのビーカーを該密閉容器内に静置して容器を密閉した。該密閉容器の温度を60℃に2時間、または6時間維持して還元反応を行った。還元反応後、石炭を取り出して室温まで冷却して還元石炭を得た。F炭を用い2時間維持した還元石炭を還元処理B2-F炭、G炭を用い2時間維持した還元石炭を還元処理B2-G炭、G炭を用い6時間維持した還元石炭を還元処理B6-G炭とした。
(2) Coal reduction treatment B
After filling 10 g of F charcoal or 10 g of G charcoal into a sealed container with an inner volume of 250 mL, a beaker having a diameter of 2 cm and a height of 4 cm containing 3 mL of 99% formic acid was left in the sealed container to seal the container. . The temperature of the sealed container was maintained at 60 ° C. for 2 hours or 6 hours to carry out the reduction reaction. After the reduction reaction, the coal was taken out and cooled to room temperature to obtain reduced coal. Reduced coal maintained for 2 hours using F charcoal is reduced B2-F charcoal, reduced coal maintained for 2 hours using G charcoal is reduced B2-G charcoal, reduced coal maintained for 6 hours using G charcoal B6 -G charcoal.

 (3)コークスの製法
 内径1.7cm、高さ1.4cmのステンレス製モールドに、未処理のF炭2gまたは未処理のG炭2g、もしくは、上記各条件で還元処理を行なったF炭またはG炭2gを充填し、該石炭に34.8gfの荷重がかかるようにステンレス製の蓋を石炭層上部に設置した。該モールドを竪型加熱炉内の容器内部に設置した。該容器内部を流量0.1NL/分の窒素流通下、昇温速度10℃/分で900℃まで昇温し、該温度で30分間保持してコークス化反応を行って各コークス試料を得た。
(3) Coke production method 2 g of untreated F charcoal or 2 g of untreated G charcoal in a stainless steel mold having an inner diameter of 1.7 cm and a height of 1.4 cm, or F charcoal subjected to reduction treatment under the above conditions or 2 g of G charcoal was charged, and a stainless steel lid was placed on the upper part of the coal bed so that a load of 34.8 gf was applied to the coal. The mold was placed inside a container in a vertical heating furnace. The inside of the container was heated to 900 ° C. at a rate of temperature increase of 10 ° C./min under a nitrogen flow rate of 0.1 NL / min, and kept at this temperature for 30 minutes to perform a coking reaction to obtain each coke sample. .

 未処理石炭および還元石炭を用いて、下記軟化溶融性測定試験により軟化溶融性を評価、また、未処理石炭および還元石炭より製造した各コークス試料を用いて、下記強度測定試験によりコークス強度を評価した。 Using untreated coal and reduced coal, the softening meltability is evaluated by the following softening melt measurement test, and using the coke samples produced from untreated coal and reduced coal, the coke strength is evaluated by the following strength measurement test. did.

 軟化溶融性測定試験
 熱機械分析(島津製作所社製:TMA-50)を用いて各未処理石炭および各還元石炭の軟化溶融性を評価した。未処理石炭または還元石炭を、内径5.2mm、高さ6.0mmのセル内に厚さ約1mmLに充填し、それに直径4.3mmの円柱状の石英製ロッドによって10gfの荷重を掛けながら、窒素雰囲気下で10℃/minで900℃まで加熱し、試料が軟化溶融してロッドが試料層に押し込まれる際のロッドの位置変化を連続的に測定した。本測定では、軟化溶融性が高い試料ほど、ロッドの位置変化が大きく示される。
Softening and meltability measurement test The softening and melting properties of each untreated coal and each reduced coal were evaluated using thermomechanical analysis (manufactured by Shimadzu Corporation: TMA-50). An untreated coal or reduced coal is filled in a cell having an inner diameter of 5.2 mm and a height of 6.0 mm to a thickness of about 1 mmL, and a 10 gf load is applied to the cylindrical quartz rod having a diameter of 4.3 mm. The sample was heated to 900 ° C. at 10 ° C./min in a nitrogen atmosphere, and the change in the position of the rod when the sample was softened and melted and the rod was pushed into the sample layer was continuously measured. In this measurement, the higher the softening and melting property, the greater the change in position of the rod.

 強度測定試験
 各コークス試料をそのまま強度測定に供した。精密万能試験機(島津製作所社製オートグラフAGS-10kNJ)を用いてコークスの圧壊強度試験を行ってコークスの強度を評価した。
Strength measurement test Each coke sample was directly subjected to strength measurement. The strength of the coke was evaluated by conducting a crushing strength test of the coke using a precision universal testing machine (Autograph AGS-10kNJ, manufactured by Shimadzu Corporation).

 未処理F炭、還元処理A-F炭の軟化溶融性測定結果を図1に、未処理G炭、還元処理A-G炭の軟化溶融性測定結果を図2に示す。図1、図2より、いずれの劣質炭でもギ酸水溶液による還元処理を行なうことにより、軟化溶融性が向上した。 Fig. 1 shows the results of measurement of softening and melting properties of untreated F coal and reduction-treated A-F coal. From FIG. 1 and FIG. 2, the softening and melting properties were improved by reducing the inferior coal with a formic acid aqueous solution.

 未処理G炭、還元処理B2-G炭、還元処理B6-G炭の軟化溶融性測定結果を図3に示す。図3より、ギ酸蒸気による還元処理を行なうことによっても、軟化溶融性が向上したことが分かる。 Fig. 3 shows the results of measurement of softening and melting properties of untreated G charcoal, reduced B2-G charcoal, and reduced B6-G charcoal. From FIG. 3, it can be seen that the softening and melting property is also improved by performing the reduction treatment with formic acid vapor.

 未処理F炭、還元処理A-F炭、および未処理G炭、還元処理A-G炭よりそれぞれ製造した各コークスの強度測定結果を図4に示す。図4に示すように還元石炭から製造したコークスは、未処理石炭から製造したコークスと比べてコークス強度が約3~6倍高かった。 FIG. 4 shows the strength measurement results for each coke produced from untreated F charcoal, reduced treated AF charcoal, untreated G charcoal, and reduced treated AG charcoal. As shown in FIG. 4, coke produced from reduced coal was about 3-6 times stronger in coke strength than coke produced from untreated coal.

 未処理F炭、還元処理B2-F炭、および未処理G炭、還元処理B2-G炭、還元処理B6-G炭よりそれぞれ製造した各コークスの強度測定結果を図5に示す。図5に示すように還元石炭から製造したコークスは、未処理石炭から製造したコークスと比べてコークス強度が約2~5倍高かった。また還元時間を6時間にした還元処理B6-G炭から製造したコークスは、コークス強度が更に上昇し、還元処理B2-G炭から製造したコークスと比べて2.5倍程度、未処理G炭から製造したコークスと比べて5倍程度強度が向上した。 FIG. 5 shows the strength measurement results of each coke produced from untreated F charcoal, reduced B2-F charcoal, untreated G charcoal, reduced B2-G charcoal, and reduced B6-G charcoal. As shown in FIG. 5, coke produced from reduced coal had a coke strength of about 2-5 times higher than coke produced from untreated coal. In addition, coke produced from reduction-treated B6-G charcoal with a reduction time of 6 hours has a further increase in coke strength, and is about 2.5 times that of coke produced from reduction-treated B2-G coal. The strength was improved about 5 times compared to the coke produced from

 図1、図2、図3より、劣質炭の還元処理を行なうことにより、軟化溶融性を向上できることがわかった。これは、還元処理を行なうことで劣質炭中に存在するラジカルを安定化させることにより、軟化溶融温度域における架橋反応を抑制したためであると考えられる。また、図4、図5より、劣質炭に還元処理を施した改質炭を用いるとコークス強度を向上できることがわかった。また還元処理時間を長くすると、強度がより向上する傾向を示した。これは還元処理時間が長くなって十分に還元処理が行われた結果、劣質炭に存在する不安定なラジカル量が減少し、軟化溶融性能が向上した結果、より強固なコークス構造が形成されたためであると考えられる。 1, 2, and 3, it was found that softening and melting properties can be improved by reducing the inferior coal. This is considered to be because the crosslinking reaction in the softening and melting temperature region was suppressed by stabilizing the radicals present in the poor quality coal by performing the reduction treatment. Moreover, it turned out that coke intensity | strength can be improved from FIG. 4, FIG. 5 if the modified coal which reduced the poor quality coal was used. Further, when the reduction treatment time was lengthened, the strength tended to be further improved. This is because the reduction treatment time was increased and sufficient reduction treatment was performed, resulting in a decrease in the amount of unstable radicals present in inferior coal and an improvement in softening and melting performance, resulting in the formation of a stronger coke structure. It is thought that.

 本発明を特定の態様を参照して詳細に説明したが、本発明の精神と範囲を離れることなく様々な変更および修正が可能であることは、当業者にとって明らかである。なお、本出願は、2016年7月5日付けで出願された日本特許出願(特願2016-133282)に基づいており、その全体が引用により援用される。
 
Although the invention has been described in detail with reference to specific embodiments, it will be apparent to those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the invention. This application is based on a Japanese patent application filed on July 5, 2016 (Japanese Patent Application No. 2016-133282), which is incorporated by reference in its entirety.

Claims (10)

 劣質炭を還元処理するものである劣質炭の改質方法。 A method for reforming inferior coal, which is to reduce inferior coal.  前記還元処理は還元剤の存在下で行うものである請求項1に記載の劣質炭の改質方法。 The method for reforming inferior coal according to claim 1, wherein the reduction treatment is performed in the presence of a reducing agent.  前記還元剤は気体状、または液体状である請求項2に記載の劣質炭の改質方法。 The method for reforming inferior coal according to claim 2, wherein the reducing agent is gaseous or liquid.  前記還元処理は、常温~65℃の温度域で10分~6時間処理するものである請求項2または3に記載の劣質炭の改質方法。 The method for reforming inferior coal according to claim 2 or 3, wherein the reduction treatment is carried out in a temperature range of room temperature to 65 ° C for 10 minutes to 6 hours.  前記還元剤はギ酸、及びシュウ酸よりなる群から選ばれる少なくとも1種である請求項2または3に記載の劣質炭の改質方法。 The method for reforming poor coal according to claim 2 or 3, wherein the reducing agent is at least one selected from the group consisting of formic acid and oxalic acid.  前記還元剤はギ酸、及びシュウ酸よりなる群から選ばれる少なくとも1種である請求項4に記載の劣質炭の改質方法。 The method for reforming inferior coal according to claim 4, wherein the reducing agent is at least one selected from the group consisting of formic acid and oxalic acid.  請求項1~3のいずれかに記載の劣質炭の改質方法によって改質炭を製造し、この改質炭を乾留するコークスの製造方法。 A method for producing coke in which reformed coal is produced by the method for reforming inferior coal according to any one of claims 1 to 3, and the reformed coal is dry-distilled.  請求項4に記載の劣質炭の改質方法によって改質炭を製造し、この改質炭を乾留するコークスの製造方法。 A method for producing coke in which reformed coal is produced by the method for reforming inferior coal according to claim 4 and the reformed coal is carbonized.  請求項5に記載の劣質炭の改質方法によって改質炭を製造し、この改質炭を乾留するコークスの製造方法。 A method for producing coke in which reformed coal is produced by the method for reforming inferior coal according to claim 5, and the reformed coal is dry-distilled.  請求項7に記載の製造方法でコークスを製造し、得られたコークスを石灰石、及び鉄鉱石と共に高炉に投入し、鉄鉱石の還元をする銑鉄の製造方法。
 
A method for producing pig iron, wherein coke is produced by the production method according to claim 7 and the obtained coke is introduced into a blast furnace together with limestone and iron ore to reduce the iron ore.
PCT/JP2017/021838 2016-07-05 2017-06-13 Method for refining low-rank coal, method for producing coke, and method for producing pig iron Ceased WO2018008339A1 (en)

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